Fundamentals of Industrial Hygiene
What is SAFETY ? Freedom from accidents
An accident is usually the result of contact of a body with a source of energy beyond the limits of that body
Causes of Accidents are Classified as: Unsafe Condition - seen as a physical or chemical property in the material Unsafe Act - a violation of safe procedure • act of omission • act of commission
Industrial Hygiene is the control of hazards to acceptable limits:
Identify Evaluate Correct
Identify the Hazard Inspection (Before) Investigation (After)
Evaluate the Hazard OSHA standards NPC Safety Code NIOSH OEL / PEL ACGIH TLV
Correct the Hazard Engineering Control Administrative Control Personal Protective Equipment
Engineering Control - eliminate or reduce the hazard • Initial design specification • Substitution • Isolation (Place) • Ventilation
Initial Design
110 volts
220 volts
Administrative Control - control of employees exposure • Scheduled reduced work hours in contaminated areas • Increased breaks • SOP’s • Isolation (Time) • Medical Exams
Trainings and Tool Box Meeting
Personal Protective Equipment - barrier aids in controlling individual exposure to hazards
TYPES OF HAZARDS Physical Chemical Biological Ergonomic Mechanical Electrical
Physical Hazards Noise Vibration Heat Stress / Cold Stress Illumination Pressure
Physical Hazard
Noise Harmful / unwanted Sound: Frequency - measured in (Hertz) cycles per second Loudness or intensity - Decibel (dB) Duration
Sound-7.mp4 How We Hear
Permissible Noise Exposure* Duration/day (hours)
Sound Level (dB)
8 4 2 1 0.5 0.25 or less
90 93 96 99 102 105
*without the need for hearing protection OSHA 1981
Noise
Health Effects Of Noise Acute Effects: Acoustic Trauma (Explosion, gunshot) Temporary Threshold shift (Disco) Poor communication Increase in blood pressure & stress
Control of Noise Engineering methods Purchase new equipment Preventive maintenance Isolation/damping Administrative Control Job rotation / breaks PPE Ear plugs / ear muffs
Vibration continuous low frequency oscillation that is more likely felt than heard affects the body through direct contact exposure settings: hand held power tools jack hammer, chain saw transportation
Heat wave of 2005
Vibration
Hand Mixer
Vibration
Health Effects of Vibration Localized Inflammation (wrist, elbow, shoulder) Carpal tunnel, Vibration White Finger Whole-body Fatigue
Heat wave of 2005
Vibration Analysis Meter
Heat Stress Exposure settings: High temperature High humidity Poor ventilation Multiple heat sources
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Heat stress
Thermoregulatory Mechanism – The body’s attempt to maintain a temperature of 37.0ºC (+0.5ºC) at all times, in the response to change of outside temperature
Mechanisms of heat removal Conduction Convection Radiation Evaporation
Cross Section the Skin Cross section ofofskin
Acute Health Effects of Heat Prickly heat - immature sweat glands Heat fatigue - bad mood (water loss) Heat cramps - muscle spasm(water + salts) Heat exhaustion - fatigue, diaphoresis, dehydration, nausea, vomiting (water + salts + electrolytes) Heat stroke - overheating, seizure, coma (failure of thermoregulatory system)
Heat wave of 2005
Control of Heat Problems Engineering control Ventilation Water sources (fountains/showers) Administrative control Job rotation/breaks PPE Cotton clothes, multiple changes
Heat wave of 2005
PHYSICAL HAZARD
Cold Stress
Ice plants Food processing plants Deep sea diving Semi-conductor Broadcast industry Heat wave of 2005
Acute Health effects of Cold Hypothermia Chills Frostbite Trench foot
Heat wave of 2005
Illumination Visibility of a workplace - as a result of light - (natural or artificial) lumens or lux
Importance of Illumination OSHA standards active storage - 50 lux production line - 300 lux clerical work - 500 lux fine movement - 1000 lux
Harmful sources • • • • • •
Strobes LASER Halogen Blue light UV rays X-rays
Acute effects eye strain dizziness headache neck pains teary eyes
Cataract
Senile arc
Pressure Atmospheric force that is constantly applied on the body, as a result of normal changes in altitude or artificially induced conditions.
Altitude
Pressure
Altitude
Pressure
Diving operations to inspect piers and pipes
Barometer
Barometer
Mt. Pulag 9800 ft. above sea level Oxygen
Temperature
Baguio – 7000 ft Oxygen 14%
1 cubic foot
Manila - Sea level Oxygen 18%
Chemical Hazards
Physical states of chemicals Solids Liquids Gases
Exposure settings Oil and fuel Solvents Metal welding fumes Acids and Alkalis Lead (organic & inorganic) Dust (Silica, asbestos)
Skin Absorption Important “accidental” route of entry skin acts as protective barrier local irritation (allergy) general sensitization absorption & vascular dissemination
Ingestion accidental swallowing eating in contaminated area smoking on the job with contaminated fingers and hands ingestion of inhaled materials wak-tu
Inhalation most important route of exposure Determinants: concentration in the air duration of exposure amount of air inhaled
Organ systems of the body that are affected: Skin Lung Brain Kidney Liver Blood Heart
General Health effects • • • • • • • •
Disorientation Euphoria Light headedness Confusion Unconsciousness Headache Nausea, vomiting Paralysis, convulsion, death
Biologic hazards Bacteria Virus Fungi Molds
Infectious Disease: • • • • • • • •
Tuberculosis URTI AIDS Mumps Chicken pox Measles STD Meningococcemia
Biologic hazards Characterized by organisms that have: life the ability to multiply
Eye contamination Conjunctivitis Inhalation - entry by droplet infection Influenza virus TB bacilli SARS Bird flu
Ingestion - infected food & water Improperly cooked food - parasites Contaminated water - Amoebiasis Feco-oral route - Hepatitis A Urine on lids of canned drinks Soft drinks in ice coolers
Pests
Dermal contact Perspiration - left on PPE Skin scales - clothes Body hair - lice, crabs, fleas Candidiasis, Syphilis, Gonorrhea
Injection - through a break in the skin Cuts - knife, blades - Hepatitis B Punctures - ice pick, needles - Tetanus Abrasions – from astringents Lacerations – Rabies, HIV Body art – tattoo, piercing
d’ Original Muntinlupa Tattoo
Some modifications
Some are absurd
Body Piercing
Body mutilation
Ear Lobe Artwork
Some go too far !
Some go to extremes !
Some just go crazy
Ergonomic hazards these are conditions that: " Cause low productivity / output " Lead to muscle and skeletal pains
Ergonomics It is a technique that brings together several disciplines to solve problems at work
JOB
MAN WORKSTATION
TOOL
Job the task needed to be done
Tool powerful, fast, tireless enables man to accomplish his job with reduced effort
Workstation where tasks are carried out
Man intelligent, adaptive & versatile the basis of existence - survival
Ergonomic Injuries " " " " " " " "
Neck pain Leg pain Low back pain Trigger finger syndrome Carpal tunnel disorder Eye strain Varicose veins Fatigue
Risks in Ergonomics:
Position / Posture Force Frequency
Position Elbow 90° – 100° Wrist – straight
Work Zone
Going beyond the work zone is called reaching
What’s wrong with the picture?
Keep the hand straight
Position Hand Wrist
Force
Weight limit - 25 kilos
Share the load
Observe proper lifting posture
Don’t lift with your back …
Use a cart
Carry items close to your body
Frequency or repetitions
Provide for task interruption
Mechanical Hazards The handling of equipment with moving parts, either motorized or manually activated
Points of operation
Point of Operation
Point of Operation
Power transmission
Power transmission
In- running or Nip point
Shear
Machine Guarding Static protective devices that prevent entry, exit or access to mechanical hazards
Guards " " " " "
Fixed guards Enclosures, perimeter fences Hoods and covers Grills and screens Location and distance
Machine Safeguarding Dynamic protective devices that activate or deactivate machines when when tripped or accessed
Safeguards • Interlocks • Two-hand controls • Presence-sensing devices • Robotics
Sensors that de-activate a machine
Automatic doors
Sensors that activate a machine
Activated shields
Two - Hand Controls
Robotics
Robotics
Robotics
Electrical hazards Wiring Grounding / Bonding Power Panels Outlets / Switches
Brain – power source
Nerves – wires
Muscles – appliances
Muscle voltage = 20 mV
Wall Outlet voltage = 220 V
Lock Out - Tag Out " Lock out - prevent access " Tag out - notify by means of a tag