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AirStar DSL ™

BouMatic AirStar ™ DSL Vacuum Pump Supplier

Custom Built Rotary Positive Displacement (Blower) Pump Assembly includes: • A  irStar™ DSL pump with standard horizontal lobe (vertical intake/exhaust ports) • Mounting feet • Installation instructions • Pump pulley kit • Isolated motor mounting plate • Flush kit • A  irStar oil • Silencer

Or d e r

AirStar ™ DSL Vacuum Supplier Without Factory Installed Motor



• Order motor pulley kit

BP-140 BP-200 BP-400

AirStar ™ DSL Motor Pulley Kits

Or d e r

Kit includes:



• M  otor pulley with bushing and drive belts • For installation on AirStar Vacuum Suppliers without variable speed drive

Information

AirStar™ DSL Vacuum Supplier

MODEL

Application

Part No.

5/7.5 Hp 7.5/10 Hp 15/20 Hp

8582767 8582765 8582766

Information

AirStar™ DSL Motor Pulley Kit Width

Length

Height

BouMatic AirStar ™ DSL uncrated dimensions (inches)

BP-140

26

23

38

BP-200

26

26

45

BP-400

26

26

45

Application

BP-140 BP-140 BP-200 BP-200 BP-400 BP-400

5 7.5 7.5 10 15 20

Hp Hp Hp Hp Hp Hp

Part No.

8502404 8518111 8502367 8502405 8502406 8519334 5C.1

Ordering Guide for AirStar ™ DSL Vacuum Pump Assemblies: MODEL HP (KW)

BP-140 5 (3.7)

BP-140 7.5 (5.5)

BP-200 7.5 (4.4)

BP-200 10 (7.5)

BP-400 15 (11.2)

BP-400 20 (14.9)

AirStar™ DSL Vacuum Pump Assemblies Vacuum supplier assembly

8582767

8582767

8582765

8582765

8582766

8582766

Motor pulley kit & belts

8502404

8518111

8502367

8502405

8502406

8519334

Additional silencer

8504117

8504117

8504117

8504117

8504118

8504118

Dairy Xpress heavy duty motors 60 Hertz 1 Phase 230 Volt

141845

1421575

1421575

1421510

NA

NA

Dairy Xpress heavy duty motor 60 Hertz 3 Phase 230/460 Volts

1400305

1400307

1400307

1400310

1400315

1400320

Vacuum filter

8507139

8507139

8507139

8507139

8507139

8507139

Vacuum check valve

8516075

8516075

8516075

8516075

8516076

8516076

Vacuum relief valve

8516814

8516814

8516814

8516814

8516815

8516815

Vacuum regulator (Bou-Vac)

8516009

8516009

8516009

8516009

8515868

8516868

Dealer Supplied Components: Exhaust and vacuum line piping; Mounting supports and optional accessories; Pipe couplings, transition reducers

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Vacuum Pump Accessories Or d e r

AirStar ™ DSL Replacement Pump Kit

Information

AirStar™ DSL Replacement Pump Kit

Designed for Dealer Installation on a Suitable Support Frame or Stand



Application

BP-140 BP-200 BP-400 BP-500

• M  anufactured to BouMatic specifications • The AirStar™ DSL pump is available as a complete vacuum supplier assembly or as a pump only

5/7.5 7.5/10 15/20 25/30

Hp Hp Hp Hp

Part No.

8582621 8582622 8582623 8582624

8582622 AirStar™ DSL

Or d e r

AirStar ™ DSL Pump Pulley Kit For Installation with AirStar™ DSL Pump Kits Kit includes: • • • •

Information

AirStar™ DSL Pump Pulley Kit

Application

Part No.

5/7.5 Hp 7.5/10 Hp 15/20 Hp

8517756 8517757 8517758

BP-140 BP-200 BP-400

A  irStar™ DSL pump pulley and bushing 90 degree elbow for intake Pipe transition from pump to silencer Flex coupling assembly

8517757 - Air-Star Pump Pulley Kit

Or d e r

Pump Pulley

Information

VSVP Pump Pulley, BP-500 Bushing, BP-500

8502464 8518143

Or d e r Information Flush & vacuum tap kit 4086007

AirStar ™ DSL Flush & Vacuum Tap Kit Used for Flushing of AirStar Vacuum Pump • A  lso useful as a vacuum tap to test pump CFM • Included as standard equipment on AirStar™ DSL pump suppliers

5C.2

Ordering Guide for AirStar ™ DSL Pump Only: MODEL HP (KW)

(For use with existing or Dealer fabricated frame)

BP-140 5 (3.7)

BP-140 7.5 (6)

BP-200 7.5 (6)

BP-200 10 (7.5)

BP-400 15 (11.2)

BP-400 20 (14.9)

BP-500 25 (18.6)

AirStar DSL pump only

8582621

8582621

8582622

8582622

8582623

8582623

8582624

Pump pulley

8517756

8517756

8517757

8517757

8517758

8517758

NA

Motor pulley kit & belts

8502404

8518111

8502367

8502405

8502406

8519334

8502407

Silencers

8504117

8504117

8504117

8504117

8504118

8504118

8504119

Dairy Xpress heavy duty motors 60 Hertz 1 Phase 230 Volt

141845

1421575

1421575

1421510

NA

NA

NA

Dairy Xpress heavy duty motor 60 Hertz 3 Phase 230/460 Volts

1400305

1400307

1400307

1400310

1400315

1400320

1400325

Vacuum filter

8507139

8507139

8507139

8507139

8507139

8507139

266

Vacuum check valve

8516075

8516075

8516075

8516075

8516076

8516076

8516077

Vacuum relief valve

8516814

8516814

8516814

8516814

8516814

8516815

8516815

Flush kit

4086007

4086007

4086007

4086007

4086007

4086007

4086007

Vacuum regulator (Bou-Vac)

8516009

8516009

8516009

8516009

8515868

8515868

8515894

Dealer Supplied Components: Exhaust and vacuum line piping; Mounting supports and optional accessories; Pipe couplings, transition reducers

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AirStar ™ DSL Vacuum Pump Specifications AirStar ™ DSL Performance and Installation Specifications: Bou­Matic supplied AirStar™ DSL pump and pulley combinations, at the stated RPM, are approved for installation at 1400 feet elevation or lower, and at ambient temperatures (at the vacuum regulator) not in excess of 105°F, and at pump inlet vacuum levels that do not exceed the maximum “Hg. shown. Consult the BouMatic Technical Services Department for assistance in situations where elevation or ambient temperature exceed 1400 feet elevation and/or 105°F. Note: Warranty may be void when installation specifications are exceeded without written Technical Service Department authorization prior to pump installation.

Model

Motor HP (kW)

BP-140

5 HP (3.7 kW)

BP-140

7.5 (6)

BP-200

7.5 HP (5.5 kW)

BP-200

10HP (7.5.5 kW)

BP-400

15 HP (11.2 kW)

BP-400

20 HP (14.9 kW)

BP-500

25 HP (18.6 kW)

BP-500

30 HP (22.3 kW)

Pump RPM

Pump Ports

2230

1.5 in. NPT

2980

1.5 in. NPT

1510

2.5 in. NPT

1980

2.5 in. NPT

2060

4 in. NPT

2400

4 in. NPT

1770

5 in. NPT

2080

5 in. NPT

Min Exhaust Line1

ASME CFM* 15 iHg (50 kPa)

Max Vac iHg (kPa)

Motor Pulley

Pump Pulley

Belts

2 in.

46CFM (1300 L/min)

15 (50 kPa)

2A6.0

2A4.7

A54

2 in.

70 CFM (1980 l/min)

16 (54 kPa)

2A8.0

2A4.7

A58

2 in.

65 CFM (1830 L/min)

15 (50 kPa)

2A5.0

2B6.2

A67

2.5 in.

100 CFM (2880 L/min)

16 (54 kPa)

2B7.0

2B6.2

B68

4 in.

150 CFM (4250 L/min)

16 (54 kPa)

2B9.4

2B8.0

B73

4 in.

195 CFM (5500 L/min)

16 (54 kPa)

2B11.0

2B8.0

B76

5 in.

230 CFM (6500 L/min)

16 (54 kPa)

3B8.0

3B7.9

NA

5 in.

290 CFM (8200 L/min)

16 (54kPa)

3B9.4

3B7.9

NA

Note: Do not deviate from any specification in this table without consulting BouMatic Technical Service Department. Doing so may lead to pump damage. 1

The minimum exhaust line diameter beyond AirStar silencer. May require pipe reducer from silencer out port.

* CFM Rating Note: All BouMatic vacuum pumps are rated in ASME, American standard CFM (cubic feet per minute) at 15 inch Hg vacuum. Measurements are made under standard temperature and atmospheric pressure conditions (70°F and 29.92 barometric pressure).

5C.3

Pump CFM may vary 10 percent from the listed ratings due to the variability of the following factors in a given pump installation and location: • Elevation above sea level • Barometric pressure • Ambient air temperature • Airflow meter measuring and reading error • Individual pump clearance and tolerance • Exhaust back pressure • RPM • Vacuum level at the pump inlet See BouMatic Guidelines 9E-729 for sizing of vacuum systems.

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Variable Speed Drive Ordering Guide To Order a BouMatic Variable Speed Drive: For AirStar™ DSL Pump Note: See Installation Instructions for multiple pump and backup pump criteria.

New Installations: 1. D  etermine the amount of cfm - L/min airflow required. 2. Use the Sizing Guide on page 5 or 6 to determine which model of AirStar™ DSL Vacuum Pump equipped with a Variable Speed Drive (VSD) Controller and what size of 3-phase electric motor provide the required cfm - L/min. 3. Determine which VSD Controller Assembly meets the vacuum pump motor Hp/kW requirement and the phase, voltage and Hz of incoming electrical power. 4. Select the AirStar™ DSL Variable Speed Vacuum Pump (VSVP) Motor Pulley Kit appropriate for the AirStar™ DSL pump. 5. Order: a. Complete AirStar™ DSL vacuum supply system per standard BouMatic specifications, from sanitary trap to vacuum pump (including Vacuum Regulator) but substitute an AirStar™ DSL VSVP Motor Pulley Kit for the standard AirStar™ DSL Motor Pulley Kit and delete the Vacuum Relief Valve (replaced by Regulator); b. The appropriate VSD Controller Assembly; c. 18 AWG shielded electric cable from the transducer to the VSD Controller; d. Appropriate 3-phase electric motor; e. Dealer supplied items as specified in the Installation and Operation Instructions.

Retrofit Existing Air-Star Pumps: Note: Use the following information if the existing vacuum pump meets system airflow requirements. If the existing pump does not meet, or greatly exceeds, airflow requirements refer to the New Installations information above or call the Milk Harvest Unit for assistance.

1. If the existing vacuum pump electric motor is 1-phase, replace with a 3-phase motor.  ote: The size of the vacuum pump motor must comply with the Sizing Guide performance data on page 5 (Sizing Guide and Air Star Pump Specifications for N Maximum Pump Speed) OR on page 6 (Sizing Guide and Air Star Pump Specifications for Slower Speed Pumps).

2. O  rder the BouMatic VSD Controller Assembly that meets the vacuum pump motor Hp/kW and the phase, voltage and Hz of incoming electrical power. 3. Use the Sizing Guide and VSD AirStar DSL Specifications Chart to determine the correct pump and electric motor pulley sizes. Replace any pulley of incorrect size with the size of pulley specified in the Sizing Guide chart. Note: If you change a pulley you may also need to replace the belts.

5C.4

18 AWG Shielded Cable Enclosure

Input Power (1 or 3 phase)

Transducer

Output Power (3 phase Only)

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Specifications

Variable Speed Drive Specifications Sizing Guide and Pump Specifications: For Maximum Pump Performance

• T  he following table is rated at 70°F (20°C), with a barometric pressure of 29.92 at sea level. • An extra allowance may be necessary for backflush and regulators. BouMatic Guidelines

Units

cfm

AirStar™ DSL Pumps (Blocked areas indicate recommended operating range)

L/min



4

47

1340

5

50

1425

6

53

1510

7

56

1595

8

59

1680

10

65

1850

12

71

2020

14

77

2190

16

83

2360

20

95

2700

24

107

3040

28

119

3380

32

131

3720

36

143

4060

40

155

4400

44

167

4740

48

179

5080

52

191

5420

56

203

5760

60

215

6100

64

227

6440

68

239

6780

70

245

6950

72

251

7120

76

263

7460

80

275

7800

100

335

9500

120

395

11200

13 in. Hg (44 kPa)

BP-140 15 in. Hg (50 kPa)

13 in. Hg (44 kPa)

BP-200 15 in. Hg (50 kPa)

13 in. Hg (44 kPa)

BP-400 15 in. Hg (50 kPa)

13 in. Hg (44 kPa)

BP-500 15 in. Hg (50 kPa)

5C.5

Pump Specifications Max cfm (L/min) Min cfm (L/min)

105 (2800)

90 (2520)

190 (5000)

160 (4300)

280 (7600)

230 (6570)

405 (11800)

320 (9880)

18 (510)

33 (930)

56 (1580)

96 (2700)

Pump Min/Max rpm

1100/3600

800/2850

800/2850

700/2350

Motor Min / Max Hz

26/94

22/84

22/81

23/78

Drive and Motor Hp (kW) @ Max RPM

10 (7.5)

15 (11.2)

20 (14.9)

30 (22.4)

Pump Pulley in. (mm)

4.7 (120)

6.2 (160)

8 (200)

8 (200)

Motor Pulley in. (mm)

6 (150)

7.0 (178)

9.4 (240)

8 (200)

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Specifications

Variable Speed Drive Specifications

continued

Sizing Guide and Pump Specifications: For Pumps with Slower Speed Pumps (undersized motors) • T  he following table is rated at 70°F (20°C), with a barometric pressure of 29.92 at sea level. • An extra allowance may be necessary for backflush and regulators. BouMatic Guidelines

Units

cfm

L/min



5C.6

AirStar™ DSL Pumps (Blocked areas indicate recommended operating range)

4

47

1340

5

50

1425

6

53

1510

7

56

1595

8

59

1680

10

65

1850

12

71

2020

14

77

2190

16

83

2360

20

95

2700

24

107

3040

28

119

3380

32

131

3720

36

143

4060

40

155

4400

44

167

4740

48

179

5080

52

191

5420

56

203

5760

60

215

6100

64

227

6440

68

239

6780

70

245

6950

72

251

7120

76

263

7460

80

275

7800

100

335

9500

120

395

11200

BP-140

BP-200

BP-400

BP-500

13 in. Hg (44 kPa)

15 in. Hg (50 kPa)

13 in. Hg (44 kPa)

15 in. Hg (50 kPa)

13 in. Hg (44 kPa)

15 in. Hg (50 kPa)

13 in. Hg (44 kPa)

15 in. Hg (50 kPa)

95 (2662)

71 (2209)

140 (3681)

105 (2775)

205 (5663)

145 (4106)

340 (9486)

240 (6796)

Pump Specifications Max cfm (L/min) Min cfm (L/min)

18 (510)

33 (934)

56 (1586)

96 (2718)

Pump Min/Max rpm

1100/ 3300

1000/ 3000

800/ 2300

800/ 2000

800/ 2300

800/ 2000

700/ 2100

700/ 1800

Motor Min / Max Hz

26/86

26/81

22/67

22/60

22/65

22/57

23/70

23/60

Drive and Motor Hp (kW) @ Max RPM

7.5 (6)

10 (7.5)

15 (11.5)

25 (14.9)

Pump Pulley in. (mm)

4.7 (120)

6.2 (160)

8 (200)

8 (200)

Motor Pulley in. (mm)

6 (150)

7.0 (178)

9.4 (240)

8 (200)

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Pump Controllers

Variable Speed Vacuum Pump Controllers

Or d e r

Controller Assemblies Variable Speed Vacuum Pump Assemblies include:

5 Hp 7.5 Hp 10 Hp 15 Hp

• V  ariable speed drive (VSD) controller • NEMA 12 enclosure • Electrical junction enclosure with fittings, and transducer with 5 feet (1.5 m) of shielded cable • Descriptions define VSD controller motor rating (Hp and kW) and incoming power (Phase, Volt, Hz) • Electric motors must be 3-phase inverter duty

8512715 8512716 8512717 8512718

3-phase, 230V 10 15 20 30

Notes: When installing a VSD on installations with cow ID, BouMatic cow ID filters are recommended. Cow ID filters are not included with controller assemblies and must be ordered separately.

Controller Assy.

UL/CUL Certified Controllers

Information

UL/CUL Controller Assembly 1-phase, 230V

Hp Hp Hp Hp

8512715 8512716 8512717 8512718

CE (Conformity European) UL/CUL Controller Assembly 1-phase, 500V

• 1  -Phase, 215 to 240 Volt, 50-60 Hz Incoming Power • 3-Phase, 208 to 240 Volt, 50-60 Hz Incoming Power

10 15 20 30

Hp Hp Hp Hp

8512719 8512720 8512721 8512722

CE (Conformity European) UL/CUL Certified Controllers • 3-Phase, 380 to 500 Volt, 50-60 Hz Incoming Power Or d e r

BouMatic Cow ID Filter Recommended on VSD Installations with Cow ID Use the table below to determine the filter kit and knockout punch that should be used with cow ID systems: Controller Assembly

Filter Kit

Information

Cow ID Filter

Knockout Punch

3 1 1 3 1 3 1

phase, 12GA phase, 12GA phase, 8GA phase, 8GA phase, 8GA phase, 4GA phase, 4GA

5 Hp, 3.7 kW, 1 PH, 230V

8509296

3/4 inch

7.5 Hp, 5.5 kW, 1PH, 230V

8509297

8509312

10 Hp, 7.5 kW, 1PH, 230V

8509299

8509312

15 Hp, 11 kW, 1PH, 230V

8509301

8509313

Knockout Punch

10 Hp, 7.5 kW, 3PH, 230V

8509298

8509312

15 Hp, 11 kW, 3PH, 230V

8509300

8509313

PG 29 PG 36

20 Hp, 15 kW, 3PH, 230V

8509300

8509313

30 Hp, 22 kW , 3PH, 230V

8509300

8509313

10 Hp, 7.5 kW, 3PH, 500V

8509295

3/4 inch

15 Hp, 11 kW, 3PH, 500V

8509298

8509312

20 Hp, 15 kW, 3PH, 500V

8509298

8509312

30 Hp, 22 kW, 3PH, 500V

8509300

8509313

AirStar ™ DSL Motor Pulley Kit Variable Speed Vacuum Pump (VSVP)

Variable Speed Vacuum Pump AirStar DSL Motor Pulley Kit

Or d e r

8509295 8509296 8509297 8509298 8509299 8509300 8509301

8509312 8509313

5C.7

Information

VSVP Pulley Kit BP-140, 7.5/10 Hp, 5.5/7.5 kW BP-200, 10/15 Hp, 7.5/11.2 kW BP-400, 15/20 Hp, 11.2/14.9 kW BP-500, 25/30 Hp, 18.6/22.4 kW

8502404 8502405 8502406 8502407

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Ordering Guide for AirStar ™ DSL Vacuum Pump Assemblies: With Variable Speed Vacuum Pump Controller 230 Volt Single Phase Supply Power MODEL HP (KW) Vacuum supplier assembly Motor pulley kit & belts Additional silencer

BP-140 7.5 (5.5) 8582767 8502404 8504117

BP-140 10 (7.5) 8582767 8502404 8504117

BP-200 10 (7.5) 8582765 8502405 8504117

BP-200 15 (11.2) 8582765 8502405 8504118

BP-400 15 (11.2) 8582766 8502406 8504118

Variable speed drive 230 Volt 1 Phase supply power BouMatic cow ID filter

8512716 8509297

8512717 8509299

8512717 8509299

8512718 8509301

8512718 8509301

Knock out punch for metric shielded cable connectors

8509312

8509312

8509312

8509313

8509313

Dairy Xpress heavy duty motor 60 Hertz 3 Phase 230/460 Volts Vacuum filter Vacuum check valve Vacuum relief valve Vacuum regulator (Bou-Vac)

1400307 8507139 8516075 8516814 8516009

1400310 8507139 8516075 8516814 8516009

1400310 8507139 8516075 8516814 8515868

1400315 8507139 8516076 8516815 8515868

1400315 8507139 8516076 8516815 8515868

Ordering Guide for AirStar ™ DSL Vacuum Supplier Pump: With Variable Speed Vacuum Pump Controller 230 Volt Three Phase Supply Power MODEL HP (KW) Vacuum supplier assembly Motor pulley kit & belts Additional silencer

5C.8

BP-140 7.5 (5.5) 8582767 8502404 8504117

BP-200 10 (7.5) 8582765 8502404 8504117

BP-200 10 (7.5) 8582765 8502405 8504117

BP-200 15 (11.2) 8582765 8502405 8504117

BP-400 15 (11.2) 8582766 8502406 8504118

BP-400 20 (14.9) 8582766 8502406 8504118

Variable speed drive 230 Volt 3 Phase supply power BouMatic cow ID filter

8512715 8509298

8512715 8509298

8512715 8509298

8512716 8509300

8512716 8509300

8512717 8509300

Knock out punch for metric shielded cable connectors

8509312

8509312

8509312

8509313

8509313

8509313

Dairy Xpress heavy duty motor 60 Hertz 3 Phase 230/460 Volts Vacuum filter Vacuum check valve Vacuum relief valve Vacuum regulator (Bou-Vac)

1400307 8507139 8516075 8516814 8516009

1400310 8507139 8516075 8516814 8516009

1400310 8507139 8516075 8516814 8515868

1400315 8507139 8516076 8516815 8515868

1400315 8507139 8516076 8516815 8515868

1400320 266 8516076 8516815 8516868

With Variable Speed Vacuum Pump Controller 380-500 Volt Three Phase Supply Power MODEL HP (KW) Vacuum supplier assembly Motor pulley kit & belts Additional silencer Variable speed drive 380-500 Volt 3 Phase supply power BouMatic cow ID filter Knock out punch for metric shielded cable connectors Dairy Xpress heavy duty motor 60 Hertz 3 Phase 230/460 Volts Vacuum filter Vacuum check valve Vacuum relief valve Vacuum regulator (Bou-Vac) w w w . b o u m a t i c . c o m

BP-140 7.5 (5.5) 8582767 8502404 8504117

BP-200 10 (7.5) 8582765 8502404 8504117

BP-200 10 (7.5) 8582765 8502405 8504117

BP-200 15 (11.2) 8582765 8502405 8504117

BP-400 15 (11.2) 8582766 8502406 8504118

BP-400 20 (14.9) 8582766 8502406 8504118

8512719 8509295

8512719 8509295

8512719 8509295

8512720 8509298

8512720 8509298

8512721 8509298

3/4 in.

3/4 in.

3/4 in.

8509312

8509312

8509312

1400307 8507139 8516075 8516814 8516009

1400310 8507139 8516075 8516814 8516009

1400310 8507139 8516075 8516814 8515868

1400315 8507139 8516076 8516815 8515868

1400315 8507139 8516076 8516815 8515868

1400320 266 8516076 8516815 8515894

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Lubricants

Vacuum Supplier (Pump) Lubricants

Or d e r Information 1 gal. petroleum oil 8553787

AirStar ™ Gearbox Oils Specially Formulated Lubricants for Airstar Vacuum Pump Gearboxes • R  ust and oxidation inhibitors • Anti-foam additives, non-detergent • Flush and replace gearbox lubricant every 1500 hours of operation

Or d e r Information 14 oz. cartridge 8507413

AirStar ™ Bearing Grease Special High Temperature Grease in Standard Grease Gun Cartridge • N  on-corrosive • Extreme pressure grease • Lubricate drive bearings every 500 hours of operation

Or d e r Information 4-1 gal./cs. 8523848 5 gal. pail 8523849

Revitalobe Lobe Pump Wash and Treatment • • • •

 xtends life and performance E Pumps run quieter and more efficiently Biodegradable with all natural ingredients Flush pumps every 3 months or 500 hours

Oil Vane Pump Flushing Oil Prevents Buildup on Rotors and End Plates

Or d e r Information 6-1 gal./cs. 8591066

• F  lush per Vacuum Pump Instruction Manual to keep vanes free • One case includes six 1 gallon containers, 28 cases per pallet

5C.9

Oil Vane Vacuum Pump Oils Specially Formulated, High Quality, Gum Free Oil for Use in Rotary Vane Vacuum Pumps • Red tint with low pour additive

Or d e r Information 6-1 gal./cs., 32 cs./pallet 8503715 5 gal. pail, 48 pails/pallet 8503716 55 gal. drum 8503717 Bulkhead kit for oil container 8516140

8503716 5 gal. pail w w w . b o u m a t i c . c o m

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Motors & Accessories

Vacuum System Electric Motors & Accessories

Or d e r

Farm-Duty Electric Motors 1-phase and 3-phase, 60 Hz • H  eavy-duty electric motors, designed, engineered and built for use on all vacuum suppliers • All motors listed below are TEFC (Totally Enclosed Fan-Cooled) NEMA Design-B, Continuous-Duty, Class F Insulation, and CSA-approved • Single phase motors have Manual Reset Overload Protection • Pulley and bushing not included, must be ordered separately

I n f o r m a t i o n

1-Phase Motors - 230V, 60 Hz Hp RPM

Shaft Dia.

Part No.

5 1750 1.125 in. 141845 7.5 1750 1.125 in. 8505730

3-Phase Motors - 60 Hz Inverter Duty (Class F Insulation) Hp

5 7.5 10 15 20

Volts RPM

Shaft Dia.

Part No.

230/460 1750 1.125 in. 1400305 230 1750 1.375 in. 1400307 230/460 1750 1.375 in. 1400310 230/460 1750 1.625 in. 1400315 230/460 1750 1.625 in. 1400320

8505733 - 1-Phase Farm-Duty Motor

240V Contactor For Use with 7.5 Hp Pumps

Or d e r Information Contactor, 240V 4012938

• 40A, 2 pole, 240V

Time Delay Limits Low Voltage on Startup

Or d e r Information Time delay relay, SPST 4015127

• For use with multiple pumps

5C.10

Belt Tension Gauge Assembly Used to Check Belt Tension

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Or d e r Information Belt tension gauge assembly 8516192

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Mufflers & Components

Vacuum System Exhaust-Line Mufflers & Components AirStar Silencer Dampens High Pitched Sounds from the AirStar Vacuum Pump • C  oated with blue, high temperature paint • Two AirStar silencers are recommended on each AirStar vacuum pump for exhaust noise control

Or d e r

Information

AirStar Silencer BP-200, w/2.5 in. NPT inlet and outlet BP-400, w/4 in. NPT inlet and outlet BP-500, w/5 in. flange inlet and outlet

8504117 8504118 8504119

Note: One Air-Star silencer is included in each Air-Star Vacuum Supplier Assembly.

8504117 - AirStar Silencer

5C.11

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Accessories

Vacuum System Filters & Valve Accessories

Or d e r Information BouMatic in-line PVC vacuum filter assembly 8507139 Mounting stand* 8500912 PVC vacuum filter (2) 6 in. ports 266

BouMatic In-Line Vacuum Filter & Mounting Stand Bracket 8 gal. Filter Assembly • • • •

&

 in. PVC female socket inlet and outlet 4 175 cfm (5000 L/min) capacity Mounting stand sold separately Required on all BouMatic vacuum suppliers or pump warranty may be void

Includes: • A  utomatic drain valve • Washable filter element *Dealer Supplied: • T  hree 1-1/4 in. diameter pipes as stand legs for mounting bracket

8507139 - PVC Vacuum Filter Assembly

Or d e r

Anti-Reverse Check Valves Installs in the Vacuum Line • P  rohibits backward rotation of the vacuum pump at pump shutdown • Installs in a horizontal position • Features an access port • Female PVC socket connections at both ends

5C.12

Information

Anti-Reverse PVC Check Valves 3 in. 4 in. 6 in.

8516075 8516076 8516077

8516075 - 3 in. PVC Check Valve

Or d e r

Vacuum Line Gate Valves

Information

Vacuum Line Gate Valves, ABS

Non-Corrosive PVC or ABS • I deal for shutoff points and inspection ports in any non-milk contact, vacuum-only supply line • Feature female socket connections on both sides

1-1/2 in. 3 in.

3554177 8517041

PVC 2 in. 4 in. 6 in.

8517047 2 in. Gate Valve w w w . b o u m a t i c . c o m

8517041 3 in. Gate Valve

8507265 4 in. Gate Valve

8517047 8507265 8516810

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Accessories

Vacuum System Filters & Valve Accessories continued Automatic Poppet Drain Valve 1/2 in. NPT Valve

Or d e r Information Drain poppet valve, 1/2 in. NPT 8505891

• F  or installation at low points in pulsation and other lines to automatically drain moisture • Black, non-corrosive body with stainless steel plunger and seal • Mount only in a vertical position

Automatic Flapper Drain Valve 1-1/4 in. NPT Valve

Or d e r Information Drain valve assy., 1-1/4 in. NPT 8505901

• P  rovided standard with BouMatic distribution tanks and filter assemblies • For installation at low points in vacuumized lines to automatically drain moisture • Must be installed horizontally

Duckbill Drain Valve 19/32 in. I.D.

Or d e r Information 19/32 in. I.D. duckbill 8517844

5C.13

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Tanks

Vacuum Distribution Tanks

Distribution tanks are available in 30 gallon (113L) and 40 gallon (151L) capacities in both vertical and horizontal configurations. • Tanks are designed to withstand 28 in. Hg. vacuum (95 kPa) • Main ports are female socket PVC connections • Automatic 1.25 in. drain valve assembly included • B  ouMatic label included

Horizontal Distribution Tanks 40 gallon (151L) • • • •

 2 in. diameter x 79 in. long 1 Mounting support brackets are not provided Dealer must supply tank support structure Choose model with inlet sizes appropriate for the system

30 gallon (113L)

Or d e r

Information

Horizontal Distribution Tanks 40 Gal. (151L) (1) 6 in. inlet, (5) 4 in. inlets (2) 4 in. inlets, (4) 3 in. inlets 6 in. x 4 in. reducer

8508649 8508648 8500894

30 Gal. (113L)

• 1  5 in. diameter x 36 in. long • Mounting straps supplied • United Parcel Service shippable

(6) 3 in. inlets

8519080

8508649 - 40 Gal. Horizontal Distribution Tank

Vertical Distribution Tanks 40 gallon (151L) and 30 gallon (113L) 5C.14

• C  ome with a tank support bracket without legs • Dealer must supply three 1.25 in. x 10 in. pipes as support legs

Or d e r

Information

Vertical Distribution Tanks 40 Gal. (151L) 15 in. (381 mm) dia. x 66 in. (1.67 mm) high

(2) 4 in. inlets, (4) 3 in. inlets

8519440

30 Gal. (113L) 15 in. (381 mm) dia. x 36 in. (914 mm) high

(4) 3 in. inlets

8519440 - 40 Gal. Vertical Distribution Tank

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8519081

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Vacuum Regulators

Dari-Vac ™ Regulators

Dari-Vac™ regulators are efficient, quiet and sensitive. Easy-to-clean foam filters are included. Requires a 1-1/2 in. female NPT threaded adapter to mount the main control valve, and a 1/2 in. female NPT threaded adapter to mount the servo pilot valve.

Or d e r

Dari-Vac ™ Regulator

I n f o r m a t i o n

Dari-Vac™ Regulator

Includes:

Working Range Description CFM at 15 in. Hg

• M  ain control valve • Servo pilot valve • 30 ft. (10 m) of tubing to connect them

106 Regulator 159 Regulator

85 - 125 120 - 185

Working Range L/min at 50 kPa

Part No.

2500 - 3500 3500 - 5250

8511124 8510270

Dual Dari-Vac™ Regulator Working Range Description CFM at 15 in. Hg

106 Dual Regulator 159 Dual Regulator

185 - 212 212 - 318

Working Range L/min at 50 kPa

Part No.

5250 - 6000 6000 - 9000

8511146 8510346

8510270 Dari-Vac 159 Regulator

Main Control Valve

Dual Dari-Vac™ Regulator Main Control Valve

Includes: • T  wo main control valves • Servo pilot valve • 30 ft. (10 m) of tubing and a tee to connect them

Va

cu

um

Pu

m

p

Servo Pilot Valve

8510346 - Dual Dari-Vac 159 Regulator

5C.15

PVC Pipe Adapters Female NPT and Flush Bushing

Or d e r

Information

PVC Pipe Adapters Female NPT 2 in. slip x 1-1/2 in. 2 in. slip x 1/2 in.

8507548 8510841

Flush Bushing 3 in. x 2 in. 4 in. x 2 in. 6 in. x 4 in.

8519360 8515873 8500894

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Valves & Gauges

Vacuum Relief Valves & Gauges

Or d e r

Vacuum Relief Valve Provides Safety Relief For Any Vacuum System • F  eatures easy installation and built-in quick reset

8516814 - 150 CFM Relief Valve

Gives Both U.S. and Metric Measurements  or use in vertical mounting position only F Equipped with a recalibration screw for adjustment 1/4 in. NPT 0-30 in. Hg or 0-100 kPa range Meets ISO 228-1 standard

Note: Manometers containing mercury should not be installed in a sanitary milking facility.

5C.16

8514230 - 3-1/2 in. Vacuum Gauge

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150 CFM (max.), 2 in. female NPT 2 in. socket x 2 in. male NPT adapter 250 CFM (max.), 3 in. female NPT 3 in. socket x 3 in. male NPT adapter

Or d e r

Vacuum Gauge • • • • •

Information

Vacuum Relief Valve

8501741 - 4 in. Stainless Steel Vacuum Gauge

8516814 8518664 8516815 8515417

Information

Vacuum Gauge 3-1/2 in. 4 in., stainless steel

8514230 8501741

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Vacuum Regulators

Bou-Vac Regulators

High efficiency Bou-Vac regulators are available in three ValuPack assemblies or as a bare regulator. Each ValuPak assembly includes one or more air filtration assemblies with replaceable filter element(s) and a Dealer Installation Kit. Installation Kits include the PVC fittings required to mount the regulator assembly to a PVC line in the recommended configuration. Installation Kit components are Dealer assembled.

Bou-Vac BVR-215 Regulator Bare Bou-Vac Regulator

Or d e r

CFM Description (max.)

Bare regulator

Bou-Vac-215 ValuPak Single Assembly Assembly includes: • • • •

 ingle regulator S Air filtration assembly One filter element Installation Kit

I n f o r m a t i o n

Bou-Vac BVR-215 Regulator

Or d e r

125

Working Range (CFM)

Part No.

0-87

8511880

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Bou-Vac-215 ValuPak CFM Description (max.)

Assembly

125

Working Range (CFM)

Part No.

0-87

8516009

5C.17

Dual Bou-Vac ValuPak Dual Assembly Assembly includes: • • • • •

 aster regulator M One remote Two air filtration assemblies Two filter elements Installation Kit

Or d e r

I n f o r m a t i o n

Dual Bou-Vac ValuPak CFM Description (max.)

Assembly

250

Working Range (CFM)

Part No.

0-175

8515868

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Assembly Assembly includes:  aster regulator M Two remotes Three air filtration assemblies Three filter elements Installation Kit

Air Filter Retrofit Kit For Bou-Vac-215 Regulators

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Regulators

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Tri-Bou-Vac ValuPak • • • • •

R e t r o f i t s

Or d e r

I n f o r m a t i o n

Tri-Bou-Vac ValuPak CFM Description (max.)

Assembly

Working Range (CFM)

Part No.

0-262

8515894

375

Or d e r Information Air filtration assy. with filter element 8515851

• K  it includes one air filtration assembly with one filter element for easy retrofit on existing Bou-Vac installations • Easily replaces Bou-Vac air chamber

5C.18

Bou-Vac Remote Sensor Hose Extends Hose Length • Extends sensor hose length up to 20 feet

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Or d e r

Information

Bou-Vac Remote Sensor Hose 100 ft. hose

8519183