Milking Units And Liners

Milk Harvest

Milking Units & Liners R e t r o f i t s

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Pulsation

Milking Units

Or d e r

Flo-Star ® MAX Milking Unit

Information

Milking Unit Assembly Without Shutoff Valve (Standard Inlets)

Keeps Short Pulse Tubes Away from Cow’s Feet

5/8 in. (16 mm) outlet assy. - accepts 5/8 in. (16 mm) or 3/4 in. (19 mm) milk hose 3/4 in. (19 mm) outlet assy - accepts 3/4 in. (19 mm) or 7/8 in. (22 mm) milk hose

Features: • P  atent 5,586,518 narrow twin air fork helps keep short pulse tubes away from cow’s feet • Crossed inlet design for reduced squawks • Patent 7,021,239 milk flow pattern reduces agitation and improves milk quality and reduces potential for cross contamination • Patent 6,981,468 outlet and large capacity means Flo-Star MAX will not flood while milking high-producing cows • Milk flow into claw is completely visible from every angle • Outstanding chemical resistance • Works on all udder sizes and shapes • Balanced for equal weight distribution to all teats • Reversible top for front or rear outlet position • Available with standard or turned up inlets • Each Flo-Star MAX includes a narrow twin air fork 8512775 - Milking Unit 5/8 in. Outlet with Shutoff Valve and Turned Up Inlets

8512558 - Unit Assy. without Shutoff Valve, 5/8 in.

8512558

8512559

Milking Unit Assembly (Turned Up Inlets for Air Shut Off) 5/8 in. (16 mm) milking unit, top has turned up inlets 8513545 5/8 in. outlet (16 mm) milking unit, w/shutoff valve & turned up inlets 8512775

Twin Air Fork Narrow air fork

8511191

8513545 - Milking Unit, 5/8 in. Outlet, with Turned Up Inlets

5A.1

8511191 - Narrow Twin Air Fork

Top Upgrade Kits/Replacement Tops Converts Flo-Star Classic or Original Claws to the Flo-Star MAX Top

Or d e r

Information

MAX Replacement Top (also Fits Classic Claw) w/Standard inlets w/Turned up inlets for air shut off

8512527 8513544

MAX Top Kit (for Upgrading Flo-Star Original Claw) Includes turned up top, air fork, bumper & stud, & air fork adapter 8513544 - MAX Top with Turned Up Inlets

8513546

8513546 - MAX Top Kit

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Milk Harvest Kits Flo-Star ® MAX Combo Kit Consists of: • • • •

 4 Flo-Star MAX milking units, 5/8 in. with turned up inlets (8513545) 2 100 short air tubes (8512007) 96 stainless steel shells (8517327) 100 Magnum or Magnum M liners

&

U p g r a d e s

Pulsation Or d e r

Information

MAX Combo, Turned Up Inlet Top, 5/8 in. Outlet w/Magnum w/Magnum vented w/Magnum w/Magnum vented

300 300 400 400

8514151 8514153 8514155 8514157

MAX Combo, Turned Up Top 5/8 in. Outlet w/Magnum w/Magnum vented w/Magnum w/Magnum vented

Flo-Star MAX Combo Kit

5A.2

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400M 400M 500M 500M

8581004 8581005 8581006 8581007

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Pulsation Or d e r

BouMatic Shells & Pulsator Kits

Information

Alternating Pulsator Kit SS shells, 7 in. air tubes 8504137 Visi-Shells, 9 in air tubes 8510944

With Alternating Pulsators All Assemblies include: • O  ne electric twin pulsator • Four shells • Four milk tubes (if required) • Four clear plastic air tubes 8504137 - Kit, SS Shells, Alternating Pulsator

8510944 - Kit, Visi-Shells, Alternating Pulsator

BouMatic Shells & Pulsator Kits

Or d e r

Information

With Filtered Alternating Pulsators

SS shells, 7 in. air tubes 8504140 Visi-Shells, 9 in air tubes 8510945

Filtered Alternating Pulsator Kit

All Assemblies include: • O  ne electric alternating pulsator with filtered air adapters • Four shells • Four milk tubes (if required) • Four clear plastic air tubes

5A.3

8504140 - Kit, SS Shells, Alternating Pulsator

8510945 - Kit, Visi-Shells, Alternating Pulsator w w w . b o u m a t i c . c o m

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Milking Unit Accessories

Or d e r

Flo-Star ® Milking Unit Accessories

Information

Flo-Star Claw Gasket Kit Without valve, 10/pkg. With valve, 10/pkg.

Gasket Kits • F  its Original, Classic or MAX Flo-Star units

Valve Brush To clean shutoff valves

#65, .035 in. (0.9 mm) #60, .040 in. (1.0 mm)

Or d e r

Information

Flo-Star Parlor Hangers

Fixed Parlor

Fixed Removable

• U  sed with Flo-Star claws in parlor applications • Bolts neatly below the jetter cup • Stainless steel design with plastic coating to protect the claw • One hanger per claw needed • Includes stainless steel washer

8506898 8506832

Claw Backflush Hangers 3/4 in. (19 mm) Visi-Claw outlet or 5/8 in. (16 mm) Flo-Star claw outlet 3553452 3/4 in. (19 mm) Flo-Star claw outlet 3557788 8506898 - Fixed Parlor Hanger

Removable Parlor • U  sed to hang Flo-Star claw from hook on jetter holder • Can be moved out of the way during milking

Claw Backflush • M  ount over claw outlet so claw rotates upside down for backflushing 8506832 - Removable Parlor Hanger

3553452 - Flo-Star Claw Backflush Hanger

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8506550 8510251

8506724 - Gasket Kit, Flo-Star with Valve

Flo-Star ® Hangers

5A.4

8506914

Vent Hole Drill

Vent Hole Drill • A  twist drill used to drill a vent hole in Flo-Star Claws if shells are not vented • A Pin Vise is the recommended tool to use with the vent hole drill

8506723 8506724

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Milking Unit Accessories

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Pulsation Or d e r

Claw Accessories

Information

Hose Shutoff Clamp

Hose Shutoff Clamp

For 9/16 in. (14 mm) or 5/8 in. (16 mm) milk hose

• F  or 9/16 in. (14 mm) or 5/8 in. (16 mm) milk hose

8514810

8514810 - Hose Shutoff Clamp

Or d e r Information Hose retention ring 8513217

Hose Retention Ring Holds Twin Pulsation Hose • H  olds twin pulsation hose to 5/8 in. (16 mm) milk hose • Triangular shape resists rolling

Or d e r

Shutoff Valve I n-line plastic shutoff valve Approved for use in contact with raw milk 5/8 in. (15.9 mm) ID x 3/4 in. (19 mm) OD 90° rotation of plug required for shutoff All plastic and rubber materials used conform to 3-A Sanitary Standards

5A.5

Shutoff Valve

Plastic • • • • •

Information

Valve, wash line use, without bleed hole Replacement “O” ring

8500248 8500245

8500248 - Wash Line Use Valve without Bleed Hole

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Shells & Accessories

Or d e r

Standard Stainless Steel Shell

Information

Standard Shell

For Use with All BouMatic One-Piece Liners

Stainless steel, order in multiples of 4 SS shell weight

• K  nurled rim keeps mouthpiece from twisting • The dual diameter body reduces air consumption and is easy to handle • Part number shown represents one shell; must be ordered in multiples of four

8517327 8500939

Standard Shell Weight • I nsert into standard shell o add 2.6 oz. (75 gm) each

Or d e r

Visi-Shell ™ Assembly

Information

Visi-Shell Assembly

Standard Weight

Standard weight, order in multiples of 4 Visi-1 Cap / O-ring kit

• C  omes complete with stainless shell weight and rubber tension ring • Milk tube must be ordered for use on this shell assembly • Part number represents one shell assembly; must be ordered in multiples of four

8510943 8502365

Visi-1 Cap™ • C  onverts Visi-Shell to accept one piece narrow bore liner • Do not use DK or RM liner in Visi-Shell

5A.6

8510943 Visi-Shell Assembly

8502365 Visi-1 Cap

Or d e r

Teat Cup Shutoff Used to Shut Off Mouthpiece of Any Teat Cup Not Used while Milking

Rubber Plastic

• U  se PN 8570912 when doing a system analysis

8570912 - Teat Cup Shutoff, Plastic

8506508 - Teat Cup Shutoff, Rubber

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Information

Teat Cup Shutoffs 8506508 8570912

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E d i t i o n

“The milking machine should remove available milk from the cow’s udder gently, quickly and completely.” The BouMatic Milking Principle Gently – Reducing the milking time may actually be the real definition of gentle milking.

Quickly – Prep the udder effectively and don’t expose the teat to long periods of high vacuum, at the beginning or at the end of milking, for better teat health and faster milking.

Completely – Expect high performance and complete milkout with a liner that’s right for your vacuum levels. The ideal liner balances liner slippage and faster milking.

1 2 3

BouMatic and “Milkability” Milkability Goal #1

Excellent initial and continuing milk letdown. This requires consistent milking procedures, consistent attachment procedures, and consistent unit alignment. The best measure of this goal is the amount of milk produced in the first two minutes.

Milkability Goal #2

Rapid milk flow for the entire milking to minimize unit on time or milking duration. This requires consistent udder preparation and prompt removal upon cessation of milk flow. Typically this means wetter take off settings will be utilized. The best measure for this is average flow in pounds per minute. Milkability Goal #3

Avoid over-milking. Over-milking occurs two times during a typical milking. If cows are not prepped properly there will be

5A.7

over-milking shortly after the units are attached due to low flow conditions. When take off settings are not adjusted properly, there can be significant over-milking at the end of the milking sesson.

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Liners

Critical points dairy operators need to consider when choosing a liner: 1. What are your goals in the milking parlor? Fewer squawks, faster milking, more complete milkout or something else? 2. Is your pulsation system operating properly? 3. Have you graphed each pulsator in the last month? 4. Does system vacuum level stay within an acceptable range? 5. What are your takeoff settings? 6. What is the general size of the teats on your cows? 7. How are teats and udders prepared for milking? 8. Are there periods of limited milk flow signaling inadequate let down? 9. How heavy is the milking claw you’re using? Take time during milking to observe these important points and your liner selection will be better matched to your cows and your dairy operation.

Magnum™ M Liners Magnum M Liner Series (U.S. patent #6,631,694). The “M” has a mouthpiece opening that is 2mm larger compared to the standard Magnum liner. Another unique feature of the “M” is the tapered barrel to accommodate a wider range of teat sizes. The Magnum M liner is designed to reduce congestion or edema (redness and swelling in the mouthpiece area) while milking a wider range of teat sizes. The “M” liner will be a good choice in herds with larger teats, accustomed to European medium bore liners, or using thin wall liners. 5A.8

400M

500M

600M

The 400M should have fewer slips than the 500M; the 500M should milk out faster than the 400M. The 400M is best suited for lower claw vacuum systems (11.8-12.0 in. Hg) (38.0-40.6 kPa). The 500M is better suited for higher claw vacuum systems (12.0-12.5 in. Hg) (40.6-42.0 kPa) combined with excellent cow prep. The 600M is intended for Excellent Progressive Dairy Managers who understand less unit “on time”, and higher average claw vacuums (12.5-12.7 in. Hg) is gentle, complete and quick milking.

Magnum M Liner Series: The Easiest, Smartest Choice for Progressive Dairy Producers • Helps reduce liner slips • Faster milking • Better milkout • Heavy-duty and high performance • Less twisting in the shell

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Unique Features of Magnum M Liners

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Patented Progression in Lip Thickness

• A series of liners with patented progression in lip thickness of the mouthpiece, and ribsupported wall thickness of the liner barrel which yield predictable performance differences. • Y  ou and your Dealer/Dairy Consultant evaluate and choose what works for your cows. • Improved mouthpiece contact area keeps liners from twisting. A twisted liner compromises pulsation, proper teat massage, and milking speed.

Rib Support in Liner Barrel

• Ribs on the outer barrel wall help maintain liner tension and integrity through the entire 1200 cow milking (90 wash) life of liner. • Heavy-duty structure. The Magnum M liner has 22% more rubber than other premium liners. • Fits all BouMatic milking units and stainless steel shells. • Available with Jet-Vent™ option, BouMatic’s patented (U.S. Pat. 6,055,931) vent

Dirt collecting Dirt collecting funnel funnel

designed to shed dirt and small particles that plug other liner vents.

How Do You Know Which Liner Provides the Best Balance of Reduced Slippage and Higher Milking Speed for Your Herd? • Magnum 400M will have fewer slips than Magnum 500M or 600M. • M  agnum 600M will milk faster than the Magnum 400M or 500M.

teewdJet-Vent enNJet-Vent PatNew Jet-Vent ™

• M  agnum 400M is best for lower system vacuum levels.

Competitors Competitors Competitor’s Air Vent Vent Air Vent Air

™ ™

AirAir Vent AirVent Vent

• M  agnum 600M is best for higher system vacuum levels combined with excellent cow-prep procedures. • The recommended liner for most installations would be the 500M. If the 500M results in excess slippage, we recommend changing to the 400M. For faster milkout, change to 600M.

Magnum™ 400M Reduced Slippage • F  ewer slips • Best for lower system vacuum levels • Dairies with good cow-prep procedures

Or d e r

Information

Magnum 400M 100 liners/cs. Non-vented 100 liners/cs. Vented

8514977 8514980 5A.9

Magnum™ 500M Faster Milkout • B  est for higher system vacuum levels • Dairies with good to excellent cow-prep procedures • Recommended liner for most installations

Magnum™ 600M Quick, Gentle Milkout • B  est for higher system vacuum levels • Where management understands less unit “on time” = gentle, complete and quick milking • Dairies with excellent cow-prep procedures • Dairies with wetter takeoff settings

Or d e r

Information

Magnum 500M 100 liners/cs. Non-vented 100 liners/cs Vented

Or d e r

8514978 8514981

Information

Magnum 600M 100 liners/cs. Non-vented 100 liners/cs. Vented

8519965 8519966

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Liners Magnum™ Liners Our patented (U.S. Pat. 6,631,694) high performance Magnum liners are engineered for gentle, quick and complete milk removal. And with the introduction of vents in liners, the dairy industry is realizing how they can improve milkability. Dairy operators are also realizing the advantage of BouMatic’s patented Jet-Vent™ and its resistance to plugging. 300

Liners That Fit Your Herd

400

500

BouMatic’s Magnum Liner is the new standard for liner design. The Magnum Liner Series helps you find the right balance between liner slips and milking speed. Magnum Liner Series are the Easiest, Smartest Choice for Progressive Dairy Producers • Helps reduce liner slips • Faster milking • Better milkout • Heavy-duty and high performance • Less twisting in the shell

Patented Progression in Lip Thickness

Unique Features of Magnum Liners • A series of liners with patented progression in lip thickness of the mouthpiece, and ribsupported wall thickness of the liner barrel which yield predictable performance differences. • Y  ou and your Dealer/Dairy Consultant evaluate and choose what works for your cows. 5A.10

• Improved mouthpiece contact area keeps liners from twisting. A twisted liner compromises pulsation, proper teat massage, and milking speed.

Rib Support in Liner Barrel

• Ribs on the outer barrel wall help maintain liner tension and integrity through the entire 1200 cow milking (90 wash) life of liner. • Heavy-duty structure. The Magnum liner has 22% more rubber

Dirt collecting Dirt collecting funnel funnel

than other premium liners. • Fits all BouMatic milking units and stainless steel shells. • Available with Jet-Vent™ option, BouMatic’s patented vent designed to shed dirt and small particles that plug other liner vents.

teewdJet-Vent enNJet-Vent PatNew Jet-Vent ™

AirAir Vent AirVent Vent

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™ ™

Competitors Competitors Competitor’s Air Vent Vent Air Vent Air

Milk Harvest

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Liners

Magnum™ Liners - Model 300 Range Reduce Slips Use On: • S  ystems with claw vacuum settings in the 10.5 to 11.5 inches of mercury range • Dairies with poorer prep and attach procedures • Dairies with longer milking times and dry detacher settings • Dairies that prefer getting every drop of milk from the cow and are looking for a liner that will slip less

Magnum™ Liners - Model 400-500 Range Faster Milkout Use On: • H  erds with smaller teat sizes • Systems with claw vacuum settings in the 12.0 to 12.7 inches of mercury range • Where management is truly interested in shortening unit “on time” • Dairies with excellent prep and attach procedures • Dairies under 1000 ohms and above 1.5 lb. per minute for detacher settings • Where management understands that one pound of residual milk from four quarters after detach is normal • Where management understands less unit “on time” = gentle, complete and quick milking

Or d e r

Information

Magnum 300 100 liners/cs. Non-vented 100 liners/cs. Vented

Or d e r

8510890 8510891

Information

Magnum 400 100 liners/cs. Non-vented 100 liners/cs. Vented

5A.11

8510894 8510895

Magnum 500 100 liners/cs. Non-vented 100 liners/cs. Vented

8510898 8510899

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Liners

BouMatic Liners

The preferred BouMatic liners are mostly one piece round narrow bore liners, designed for North American dairies. One piece liners are designed to fit the BouMatic Standard Stainless Steel Shell or the Visi-Shell with the Visi-1 Cap™. These narrow bore liners are gentle and have outstanding milk-out characteristics. The “Expected Liner Life” is 1200 cow-milkings. Liner usage should not exceed six months. Preferred BouMatic liners can be grouped into two categories of emphasis: • Faster milking liners • Low slippage liners Or d e r

Faster Milking Liners Good All-Around Performance The R-1C, R-1D and R-2CV are similar in design and have the same milking characteristics. The mouthpiece, the barrel and all other liner design parameters are exactly the same for all three of these liners, providing minimum restriction for faster milk-out. The only difference is in the short milk tube. These are all well proven liners designed to milk North American style cows, with good all-around performance.

R-1C Liner

5A.12

R-1C Liner

• T  his two piece liner has the same proven mouthpiece and barrel as the R-1C and R-1D liners • Designed to fit only the Visi-Shell

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Without air vents With Jet-Vent air vents

Order Qty.

Part No.

1 cs/100

8503228

1 cs/100

8503229

Order Qty.

Part No.

1 cs/100

8503230

1 cs/100

8503231

Order Qty.

Part No.

1 cs/100

8503234

R-1D Liner Without air vents With Jet-Vent air vents

R-2CV Liner Description

R-2CV

R-1D Liner

• H  as the same proven barrel and mouthpiece design and dimensions as the R-1C liner but has a larger milk tube to accommodate the milk inlets of the Flo-Star Claw • The milk tube features a sturdy reinforcement for demanding parlors • Also fits the Visi-Claws • Available with an optional milk tube air vent, if desired

R-2CV Liner

Description

Description

• F  eatures a milk tube reinforcement that bends over the claw nipple to shut off air flow while attaching the milking unit • Designed to fit any of the BouMatic Visi-Claws • Available with an optional milk tube air vent, if desired

R-1D Liner

Information

R-1C Liner

R-2CV Liner

Milk Harvest

Milking Units & Liners R e t r o f i t s

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Or d e r

Low Slippage Liners

Information

R-1E Liner

Fits Flo-Star Claws or Visi-Claws The R-1E and RF-1 liners are recommended for those dairies where liner slippage is an issue. These liners are molded from a harder liner compound than the R-1C and R-1D. This compound has very low swell characteristics which helps reduce mouthpiece distortion, which maintains consistent milking performance and results in less performance difference between an old and new set of liners. Both feature a “Double Seal” mouthpiece that will accommodate a wide range of teat sizes without being constrictive to milk flow on larger teats. Designed to fit either Flo-Star Claws or Visi-Claws. Available with or without Jet-Vent air vents.

R-1E Liner

1 s t

Description

Without air vents With Jet-Vent air vents

Order Qty.

Part No.

1 cs/100

8503232

1 cs/100

8503233

Order Qty.

Part No.

1 cs/100

8504041

1 cs/100

8504044

RF-1 Liner Description

Without air vents With Jet-Vent air vents

R-1E Liner

• H  as a thinner liner barrel wall and is well suited for dairies with a low vacuum level setting • Has a slightly larger barrel bore diameter for herds with large average sized teats ( 23-24 mm herd average)

RF-1 Liner

RF-1 Liner

• O  ur famous seven-sided liner with the same design and milking characteristic of the silicone Flo-Star liner • An ideal choice for producers interested in a liner that promotes teat massage • Patented, (U.S. patent # 5,069,162) fluted design of the barrel of the RF-1 provides additional massage • As the liner closes, it collapses to form an irregular shape that provides even pressure on the teat end • More teat massage means less congestion, resulting in a more consistent milk flow

5A.13

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Liners

Two-piece Liners The following liners are designed to fit the Visi-Shell.

Or d e r

Flo-Star ® Liner Silicone, Features a Patented Fluted Barrel • T  his Silicone liner features a patented (U.S. Pat. 5,069,162) fluted barrel design that provides good massage to the teat end and fast milk out • Expected liner life is 5000 cow-milkings or 4 months (whichever comes first) • Requires that a ring be inserted into the formed mouthpiece to provide support and a rubber cap be mounted to the top of the Visi-Shell, which the liner is mounted into • Rubber cap supports the mouthpiece and protects it from getting cut or punctured • Available in cases of 100

Description

8506502 - Stainless Steel Liner Ring

Liner 1 cs/100 Cap, fits on Visi-Shell weight 1 SS liner ring 1

8503248

Or d e r

8506750 8506502

Information

Magnum Liner Description

Magnum Natural Rubber Liner

8506502 - Stainless Steel Liner Ring

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Part No.

8506750 Flo-Star Cap

Natural Rubber • M  ade of natural rubber preferred by many dairy producers • Requires that a ring be inserted to form the mouthpiece and a rubber cap be mounted to the top of the Visi-Shell, which the liner is mounted into • Expected liner life is 600 cow-milkings

Order Qty.

Flo-Star Silicone Liner

Magnum 875 Stretch Liner 5A.14

Information

Flo-Star Liner

8506504 Magnum Cap

Order Qty.

Liner 1 cs/200 8-25 pks/cs Cap, fits on Visi-Shell weight 1 SS liner ring 1

Part No.

8502975 8506504 8506502

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Or d e r Description

Order Qty.

Part No.

Liner Vented Magni-View nipple

1 cs/100

8503235

1

8500549

Or d e r Information Teat sizer 8502421

Teat Sizer Determines Average Teat Diameter and Length for a Herd of Cows • U  sed to determine the correct liner style to use on a herd • Refer to 9E-783, Teat Sizer Operation Instructions for complete details

Information

R-2CS Liner R-2CS Liner

• F  its standard stainless steel shell • Requires use of the Magni-View nipple and a separate milk tube • Has the same proven mouthpiece and barrel as the R-1C and R-1D liners • Provides minimum restriction for faster milkout • Expected liner life is 1200 cow-milkings

E d i t i o n

Liners

Two-Piece Round Liner R-2CS Liner

1 s t

8502421 - Teat Sizer 5A.15

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Tubes

Air & Milk Tubes Or d e r

Milk Tubes

Information

Milk Tubes

For Flo-Star Classic and MAX Claws

Classic, 8/pkg. Classic, 8-50 pkg./cs. Curved, .44 ID, 1 tube

• Used with two-piece liners

8516245 8503121 8507140

8516245 - Classic Milk Tube

Or d e r

Milk Tubes

Information

Milk Tubes

For Flo-Star Original-Style Claws

8/pkg. 8-50 pkg./cs.

• Used with two-piece liners

8506749 8506742

8506749 - Milk Tube

Or d e r

Milk Tubes

Information

Milk Tubes

For Para-Claws and Visi-Claws

8/pkg. 8-50 pkg./cs.

• Used with two-piece liners

8540124 8540155

8540124 - Milk Tube

5A.16

Or d e r

Short Pulse (Air) Tubes Rubber • C  onsult the “Milking Clusters” section of the BouMatic Guidelines Manual for recommended usage of air and milk tubes

Clear Plastic • C  onsult the “Milking Clusters” section of the BouMatic Guidelines Manual for recommended usage of air and milk tubes

8506733 9 in. Pulse Tube

8/pkg. 50 pkg./cs.

8501387 8501388

7.5 in. Rubber 8506732 7.5 in. Pulse Tube

8/pkg. 50 pkg./cs.

8512006 9 in. Pulse Tube

8506732 8540159

9 in. Rubber 8/pkg. 50 pkg./cs.

8506733 8540158

7 in. Clear Plastic 1 tube 100/cs.

8512005 8512007

9 in. Clear Plastic 1 tube 100/cs. 8512005 7 in. Pulse Tube

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Information

6.5 in. Rubber

8512006 8512008

Milk Harvest

Milking Units & Liners R e t r o f i t s

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Pulsation

Pulsators & Accessories

Or d e r

Electric Twin Pulsator

Information

High Flow Pulsator

High Flow

Pulsator Pulsator w/filtered air adapters

The reliability, durability, low maintenance and flexibility to change rates and ratios make the BouMatic High Flow Pulsator

8518294 8512564

Vacuum Port Cover

the standard for the milking industry. • F  eatures a molded body and only two moving parts • Uses twin 1/4 in. (6.4 mm) or 9/32 in. (7.1 mm) tubing • For permanent mounting without a stallcock, use a dealer supplied 1/2 in. NPT x 2-1/2 in. (63 mm) pipe nipple. Vacuum port cover must be ordered separately

1 s t

8518935

8512564 - High Flow Pulsator with Filtered Air Adapters

8518935 - Pulsator Vacuum Port Cover

Or d e r Information Pulsator filter assembly 8511748

Pulsator Filter Assembly • F  ilters up to 12 electric pulsators • Is solvent bonded to a 3 in. PVC tee which is part of filtered air line (dealer supplied) • Clear cover allows for easy inspection of filter

Replacement Fresh Air Filter 6.5 x 3 in.

8511740

Or d e r Information Kit 8511713 Open pulsator cover, stainless steel 8514075 Hose, reinforced, 3/8 in., 100 ft. 8507534

Pulsator Filter Adapter Kit • A  dapts BouMatic electric twin pulsator to a filtered air line (dealer supplied) • Includes adapters, non-reinforced hoses and elbows for one pulsator

5A.17

Or d e r

Pulsator Maintenance Kit

Information

Electric Pulsator Repair Kit

To Rebuild Electric Twin Pulsator

Single 10/pkg.

• C  ontains plunger and other parts necessary to rebuild electric twin pulsator at the recommended 1500 hour interval • See Repair Parts Manual for parts list

8519015 8518943

Plunger Repair Kit 12 units (24 plungers)

8509317

Complete Repair Kit 8519015 - Single Electric Pulsator Repair Kit

Single

8509321

Pulsator Coil 8509321 Single Complete Repair Kit

High flow

8512562

8509317 Plunger Repair Kit

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Pulsator Accessories

Or d e r

Die Cast Stallcocks

Information

Standard Die Cast Stallcocks

Standard

Description

• S  tandard threadmount type • Part number shown represents one stall cock; must be ordered in given multiple • 3/8 in. NPT

Multiple Part No.

3/8 in. NPT Clamp on, includes band clamp

10 8517600

10

8511624

8517600 - 3/8 in. NPT Stallcock

Clamp-On • S  tandard stallcock modified to clamp on PVC or stainless tubing up to a maximum of 3.5 in. in diameter type • Part number shown represents one stall cock; must be ordered in given multiple • Shipped with clamp unassembled 8511624 Clamp-On Stallcock

Stallcock Reconditioning Kits

Or d e r

Stallcock Kit includes:

Reconditioning kit, for 1 stallcock Contact kit, for 10 stallcocks

• A  seal ring • Plastic check ball • Stallcock contact assemblies for one stallcock

Information

Stallcock Kits 8500704 8519221

Contact Kit includes: 5A.18

• E  nough stallcock contact assemblies for 10 stallcocks

Pulsation Current Limiter • M  ay be necessary to meet local or federal NEC2 class wiring

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8500704 - Stallcock Kit

Or d e r Information Current limiter 3558999

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E q u i p m e n t

Or d e r

Information

Pulse-O-Rater

Independent (Non-network) Microprocessor

Pulse-O-Rater With remote signal light Remote mounting bracket Wake-up jumper (for non-BouMatic brand pulsators that have a “stimulation” period before normal pulsation) 24 VDC power supply, 2.7 A

• C  ontinuously analyzes the rate, ratio, vacuum level and A, B, C & D phases of pulsation performance at one pulsator/milking unit • Monitors all major brand electronic and pneumatic pulsators • Four monitoring tolerance levels are available to accommodate opeartor preferences and vacuum system condition • Simple Green/Red Signal-Light indicates whether pulsation performance is within specified tolerance • Red flash patterns signal a pulsation issue detected • Remote Signal-Light available for pulsators installed within cabinets or basements • P  ulse-O-Rater is factory configured for 24-volt AC or DC operation • Internal jumper (included) enables reconfiguration to 12-volt AC or DC operation • Electrical current consumption for Pulse-O-Rater without Remote Signal-Light is equal to 1/12 of a BouMatic pulsator • Consult Pulse-O-Rater Installation Instructions or Product Profile 12E-275A-0403 for additional information

Electrical power can be provided by BouMatic pulsation controller at one Pulse-O-Rater per pulsator except the following installations that require an independent power supply:

E d i t i o n

Pulsation

Pulse-O-Rater ™ *

Typical Parlor Installation Methods and Power Supply Requirements:

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Pulse-O-Rater Pulsation Monitor

3558214 3558218 3558225

3558232 3557246

3558225 - Remote Mounting Bracket

• A  ll installations of PN3558218, Pulse-O-Rater with Remote Signal-Light • Installations where pulsators cycle on and off with detacher attach/detach cycles • Parlors with other than BouMatic brand pulsators

Ordering Information for Parlor Installations:

5A.19

Use the following decision sequence: 1. O  rder ONE Pulse-O-Rater PN3558214 or Pulse-O-Rater with Remote Signal Light PN3558218 per pulsator 2. If installing Pulse-O-Rater on non-BouMatic pulsators that have a “stimulation” period before normal pulsation: Order ONE PN3558232 Wake-Up Jumper per Pulse-O-Rater 3. If mounting Pulse-O-Rater on vacuum line adjacent to pulsator OR if mounting Remote Signal-Light on pipe/tube: Order ONE PN3558225 Mounting Bracket Kit per Pulse-O-Rater 4. If an independent power supply is required/desired: Order ONE PN3557246, 24V 2.7 amp Power Supply per maximum twenty Pulse-O-Rater monitors w/ or w/o Remote Signal Light

* Pulse-O-Rater is a trademark of SenseAbility, Inc.

3558214 - Pulse-O-Rater

3558218 - Pulse-O-Rater with Remote Signal Light w w w . b o u m a t i c . c o m

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PulseMetrix™ Network Microprocessor • M  onitors and manages your pulsation through a network on your personal computer • C  an be used as a new install with BouMatic Pulse-O-Raters or as an upgrade to existing Pulse-O-Raters • Can be used on many types of different pulsators • W  indows 2000, ME, XP or higher, 3MB of space, a 800 x 600 pixel screen with 16 bit color is required to run the software • E  ach kit includes all equipment required for installing the selected size parlor except cable and PC • F  or odd size parlors or non-specified parlors please order for next size larger • Each junction box comes with 6 ft. of cable attached • F  or rotary parlors a wireless RF modem is used for communication from the center pivot to an external wall of the parlor Or d e r

Information

PulseMetrix New Installation Parlor size

5A.20

2 x 8 2 x 10 2 x 12 2 x 16 2 x 18 2 x 20 2 x 22 2 x 24 2 x 25 2 x 30 2 x 32 2 x 35 2 x 40 2 x 45 2 x 50 30 pt. Rotary 40 pt. Rotary 50 pt. Rotary 60 pt. Rotary 72 pt. Rotary 80 pt. Rotary

Kit Number

3558798 3558799 3558800 3558801 3558802 3558803 3558804 3558805 3558806 3558807 3558808 3558809 3558810 3558811 3558812 3558813 3558814 3558815 3558816 3558817 3558818

Accessories Cable, 2 cond 500 ft. 3558754 Cable, 2 cond 1000 ft. 3558755 Communication cable (2 wire, use for detach indication) 1997531 Wire connectors 19-26 AWG 3554292 12 ga. stranded electric wire Dealer Supplied

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Or d e r

PulseMetrix New Installation

Information

PulseMetrix Upgrade Installation Parlor size

2 x 6 2 x 8 2 x 10 2 x 12 2 x 16 2 x 18 2 x 20 2 x 22 2 x 24 2 x 25 2 x 30 2 x 32 2 x 35 2 x 40 2 x 45 2 x 50 30 pt. Rotary 40 pt. Rotary 50 pt. Rotary 60 pt. Rotary 72 pt. Rotary 80 pt. Rotary

Kit number

3558819 3558820 3558821 3558822 3558823 3558824 3558825 3558826 3558827 3558828 3558829 3558830 3558831 3558832 3558833 3558834 3558835 3558836 3558837 3558838 3558839 3558840

For multiple monitor option a “monitor extender is required” (not supplied).

PulseMetrix Upgrade Installation

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Control Panels & Pulsation Controllers MCP-210 Master Control Panel Complete • C  an be used on both stanchion and parlor pipeline milking systems, 230V, 50/60 Hz • Tested to CSA, UL and European Standards

Or d e r

Information

MCP-210 Master Control Panel With air injector Panel only

8514006 8509988

Includes: • 1  Hp (0.75 kW) milk pump contactor, 3-pole • P  RISM™ pulsation, up to 12 pulsator capacity • Control switches, hour meter on front cover • Circuit breaker protection devices • Diagnostic LEDs on liquid level, pulsation and air injector • Hinged cover • Cyclone air injector and control • Liquid level control

8514006 - MCP-210 Master Control Panel and Air Injector

Note: Liquid level probe is not included.

Less Cyclone Air Injector • Includes air injector control board, but not valve assembly

5A.21

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PRISM™ Pulsation Controller • D  esigned for use with BouMatic electric twin pulsators. Up to 12 pulsator capacity, 230V, 50/60 Hz • Tested to CSA, UL and European standards • Rate and ratio values can be programmed in 1% increments with a PC for extended setting range (45 to 65 ppm, 70/30 to 50/50 front ratio, 70/30 to 55/45 rear ratio) • Unsynchronized pulsation between modules (AC power only) for more stable vacuum • Modules can be networked together for ease of setup and diagnostics • Optional 24 VDC operation (two 12 volt automobile batteries in series) will drive up to 6 BouMatic pulsators • Higher pulsation rate for sheep and goats (85 to 180 ppm) • Switch-selectable rates are 52 and 60 PPM • Switch-selectable ratios are:

Or d e r Information Pulsation controller 8509979 Replacement pulsation module 8509330

55:45/55:45 Front/Rear 55:45/60:40 Front/Rear 55:45/65:35 Front/Rear 65:35/65:35 Front/Rear 50:50/60:40 Front/Rear 60:40/60:40 Front/Rear 60:40/65:35 Front/Rear 5A.22

PRISM™ Interface Software Optional Interface • A  llows a PC to program the pulsation control, individually or on a network • A Programming Converter Kit provides the cable to temporarily connect the PC to the pulsation control or to a Network Access Port • Install a Network Access Port if the pulsation controls will be networked together • Connect the controls using communication cable fitted with ferrule pins

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Or d e r

Information

Optional Interface PRISM software Converter USB kit Comm. cable prism, 500 ft., 2 cond. Comm. cable prism, 1000 ft., 2 cond. Ferrule pin, 22 ga. dual Ferrule pin crimping tool

0091040 3558931 3558754 3558755 1916645 3557645

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Milk & Vacuum Hoses

D a i r y

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Hoses Or d e r

BouMatic Milk Hose

Information

Part Number Represents The Full Roll.

Exclusive BouMatic Labeled Clear Plastic Milk Hose • G  ives excellent visual identity • B  ouMatic name repeats every 12 in. for easy measurement • Meets all 3-A Sanitary Standards for Raw Milk Service • More flexible and pliable at low temperatures • All rolls are on spools for convenience

1 s t

BouMatic Clear Plastic Inside Dia.

Length

Part No.

9/16 in. 5/8 in. 5/8 in.

140 ft. 140 ft. 500 ft.

8590220 8590222 8590224

8590220 - 9/16 in. BouMatic Labeled Clear Plastic Milk Hose

Or d e r

Standard Milk Hose

Information

Part Number Represents One Roll.

Industry Standard, Transparent Milk Hose

Standard Plastic

8590210 - 5/8 in. Standard Plastic Milk Hose

Inside Dia.

Length

Part No.

1/2 in. 9/16 in. 5/8 in. 7/8 in. 7/8 in. 1 in.

100 ft. 100 ft. 100 ft. 50 ft. 100 ft. 100 ft.

4160120 8507400 8590210 41627805 4162780 4162010

Part Number Represents one Foot, except when designated as a Roll, Order in Given Multiples

Standard Rubber Inside Dia.

5/8 in.

Length

Part No.

50 ft.

3553786

3553786 - 5/8 in. Standard Rubber Milk Hose

5A.23

Or d e r

Milk Hose

Information

Part Number Represents One Roll.

Silicone, Flexible

Silicone

• S  tays flexible at low temperatures and has a long life • Not recommended for use in parlors with floor grates

Inside Dia.

Length

Part No.

5/8 in. 3/4 in.

100 ft. 100 ft.

8515287 8516039

8515287 - 5/8 in. Silicone Milk Hose

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Or d e r

Thin-Wall Drain Hose

U p g r a d e s

Information

Part Number Represents One Foot, Order in Given Multiiples.

Thin-Wall Drain Inside Dia.

Multples

Part No.

100 ft. 100 ft. 100 ft.

8505032 4020210 8511964

3/16 in. 1/4 in. 3/8 in.

8511964 - 3/8 in. Drain Hose

Or d e r

Reinforced Plastic Hose

Information

Part Number Represents One 100 Foot Roll.

Replacement Hose for Guardian I and PW-100 Pipeline Washer

Reinforced Plastic Inside Dia.

• Clear vinyl hose • With braided reinforcement

Multiples

Part No.

100 ft. 100 ft. 100 ft.

8505018 8507534 8505785

1/4 in. FDA 3/8 in. FDA 1/2 in. FDA

8507534 - 3/8 in. Reinforced Plastic PVC Hose

Or d e r

Pulsation Vacuum Hose

Information

Part Number Represents one Foot, except when designated as a Roll, Order in Given Multiples

Available in Single Plastic or Rubber and Twin Plastic

Single Plastic Inside Dia.

5A.24

Conversion Chart 1/4 in. 9/32 in. 5/16 in. 3/8 in. 7/16 in. 1/2 in. 9/16 in. 5/8 in. 3/4 in. 7/8 in. 1 in. 1 ft. 50 ft. 82 ft. 100 ft. 140 ft. 500 ft.

= = = = = = = = = = = = = = = = =

6 mm 7 mm 8 mm 9.5 mm 11 mm 13 mm 14 mm 16 mm 19 mm 22 mm 25 mm 0.3 m 15 m 25 m 30 m 43 m 152 m

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Multiples

Part No.

100 ft. 100 ft.

8506904 8506805

1/4 in. 3/8 in. b/w

Twin Plastic Inside Dia.

8518000 - 1/4 in. Pulsation Vacuum Hose

1/4 in. 1/4 in. 9/32 in. 9/32 in.

Multiples

Part No.

100 ft. 500 ft. roll 100 ft. roll 500 ft. roll

8518000 8518010 8518021 8518022

Single Rubber Inside Dia.

1/4 in.

Multiples

Part No.

50 ft.

8506700

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Accessories

Milk Hose & Pail Accessories 3/8 in. Hose x 1/2 in. NPT Adapter For Use with Electric Twin Pulsator

Or d e r Information Adapter 3552211

• To provide vacuum to pail

Fresh Cow Lid For Buckets or Milk Cans

Or d e r

Information

Bucket Lid Plastic, w/bucket gasket 4090020

• D  esigned to fit BouMatic®, Universal® or Surge® buckets, or most 10-gallon milk cans when used with gasket listed below • Lid is transparent, and equipped with two inlets • Includes bucket gasket

Gasket For Fresh Cow Lid • T  o adapt the use of fresh cow lid to either bucket pail or milk can use

Or d e r

Information

Gasket For older plastic bucket lids

8515225

5A.25

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Milking Accessories

Or d e r

Hose Support Arm

Information

Hose Support

Corrosion-Resistant Construction • W  ith offset hose hook for easy hose hookup 8515166 - Hose Support with 19 in. Arm

With 19 in. arm With 23 in. arm With 19 in. arm, less handle Less arm & handle

8515166 8515172 8515170 8515063

Arm Only 19 in. arm 23 in. arm Or d e r

Hose Support

8515161 8519044 Information

Kurb Katcher

Stainless Steel Construction

For parlors with overhead pulsation & under curb milk lines For parlors with milk & pulsation lines in same location

• M  ounts on milk hose • Hooks on curb to support the weight of the milk hose 8502622 Kurb Katcher

8502622

8502681

8502681 Kurb Katcher

Or d e r

Hanger Rod

Information

Hanger Rod

Stainless Steel

Stainless steel

8500690

• F  or use with around-the-barn pipelines • Allows the milking unit to be carried easily and provides proper hose position so that the claw is not twisted at an angle while milking • Design allows rod to be hung on pipelines up to and including 3.5 in. OD 3 in. PVC vacuum lines

8500690 - Stainless Steel Hanger Rod 5A.26

Hose Support Loop & Curb Saddle For Rear Milking Stalls

Loop & Saddle Bracket

Or d e r

Information

Hose Support 5/8 in. (16 mm)

Or d e r

Information

Hose Support 3/4 in. (19 mm)

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8510956

8510257