Milk Harvest Cip Sanitation Systems

Milk Harvest

CIP & Sanitation Systems R e t r o f i t s

&

U p g r a d e s

D a i r y

E q u i p m e n t

E d i t i o n

Washers

Washers

Or d e r Information Guardian Washer 8510276

Guardian™ Pipeline Washer Fully Programmable Pipeline Washer

1 s t

• CSA, UL and CE tested • 230V, 50/60 Hz

Guardian Washer includes: • Control module with LCD display • Pump module with three chemical pumps • 50 ft. (15 meters) of chemical dispensing tubing • Pressure switch level sensor • Electric drain valve, and chemical tube support assembly Note: The positive displacement chemical pumps provided with the Guardian Washer have a maximum dispense rate of 7 oz. (200 ml) per minute. There is no provision to add an additional pump or a larger pump. Intended for concentrated detergent only.

Guardian Pipeline Washer

Complete Guardian™ Assemblies

Or d e r

Information

Deluxe Kit

Guardian Complete Deluxe Kit

Assemblies include: • Guardian Washer • Two water solenoid valves (normally closed) • Stainless steel diverter valve • Air injector valve

1/2 in. water valves 3/4 in. water valves 1/2 in. water valves less air injector valve 3/4 in. water valves less air injector valve

Economy Kit

Complete Economy Kit

Assemblies include: • Guardian Washer • Two water solenoid valves (normally closed) • Plastic diverter valve • Air injector valve

1/2 in. water valves 3/4 in. water valves 1/2 in. water valves less air injector valve 3/4 in. water valves less air injector valve

8512074 8512075 8512076 8512077

8510722 8510723

5G.1

8511498 8511499

w w w . b o u m a t i c . c o m

Milk Harvest 1 s t

E d i t i o n

Washers

CIP & Sanitation Systems D a i r y

E q u i p m e n t

R e t r o f i t s

U p g r a d e s

Washers

continued

Guardian™ II Pipeline Washer Assembly Without Water Solenoid Valve • CSA, UL, and CE approved • 230V, 50/60 Hz

Or d e r

Information

Guardian II Pipeline Washer Assembly Without water valve

8516983

Washer Assembly with Water Solenoid Valves

Guardian II Assembly includes: • Control module with LCD screen • Pump module with three chemical pumps • Temperature sensor • 100 feet of chemical dispensing (polyethylene) tubing

Washer Assembly with Water Solenoid Valves

&

With two 1/2 in. valves With two 3/4 in. valves

8516325 8515270

Complete Washer Assemblies 1/2 in. water valves 3/4 in. water valves 1 in. water valves 1.5 in. water valves 2 in. water valves 8516983 - Guardian II Pipeline Washer Assembly

Guardian II Assembly includes: • Guardian II Pipeline Washer Assembly • Two water solenoid valves (normally closed)

8512078 8512079 8512080 8512081 8512082

Note: Must also order drain valve (230V), diverter valve (230V), and water solenoid valves.

Guardian II Control Without pump module

8504101

Complete Washer Assembly Guardian II Assembly includes: • Guardian II Pipeline Washer Assembly • Two water solenoid valves (normally closed) • Stainless steel diverter valve, 230V • Electric drain valve, 230V and one rubber coupling Note: Positive displacement chemical pumps provided with all Guardian II assemblies have a maximum run time of five minutes, and can dispense a maximum of 22 oz. per minute at 60 Hz (or 540 ml per minute at 50 Hz). If you need to dispense more than 110 oz. (2700 ml) order extra chemical pumps for detergent.

5G.2

Guardian™ II Control • Control Less Pump Module

Or d e r Information Chemical pump 8515262

Extra Chemical Pump • For systems requiring more than 110 oz. (2700 ml) of detergent dispensed per wash cycle • Enclosure not included Note: Each chemical pump can dispense approximately 22 oz. per minute at 60 Hz (or at 50 Hz approximately 540 ml per minute) and has a maximum run time of 5 minutes.

8515262 - Chemical Pump

w w w . b o u m a t i c . c o m

Milk Harvest

CIP & Sanitation Systems R e t r o f i t s

&

U p g r a d e s

Washer Accessories

D a i r y

E q u i p m e n t

1 s t

E d i t i o n

Accessories Or d e r Information Milk line position switch 4017302

Milk Line Position Switch • Safety switch used to prohibit operation of a pipeline washer before the system is set up to wash

4017302 - Milk Line Position Switch

Or d e r Information Remote start kit 8515276

Remote Start Kit • Allows user to start the wash or sanitize cycle at a point away from the Guardian II control module Includes: • Switch and lamp Note: Order two remote start kits if both wash cycle and sanitize cycle will be remote started. Dealer must supply enclosure.

8515276 - Remote Start Kit

Or d e r

Norprene Hose

Information

Norprene Hose

Replacement Hose for Positive Displacement Pumps

1/4 in. hose, 25 ft. roll 8515267 Kit, (3) 10 in. long hoses 8516164

• 1/4 inch ID

Contactor

Or d e r Contactor

Information 4012938

Or d e r

Information

• 40 Amp, 2-pole, 240V • Needed if Guardian II is used with more than one pulsation controller • Prevents overloading of the Guardian II control module

Air Injector Accessories Allows Guardian II to be the Air Injector Control Cyclone Air Injector Less Controller

8514091 8503938

Information

Serial Printer

For Dealer Diagnostic Use, or On-Farm Use Includes: • Power supply • RS-232 serial cable assembly used to connect Guardian II control module to the serial printer

Transformer Cyclone air injector less controller

Or d e r

Hand Held Serial Printer

5G.3

Air Injector Accessories

115V 230V

3556397 3556421

Serial Printer

w w w . b o u m a t i c . c o m

Milk Harvest 1 s t

E d i t i o n

CIP & Sanitation Systems D a i r y

Washer Accessories

E q u i p m e n t

continued

R e t r o f i t s

&

U p g r a d e s

Accessories Or d e r Information Dari-Chem dispensing unit 8502705

Dari-Chem Dispensing Unit Programmable Liquid Chemical Dispensing Unit • Three independently programmable peristaltic pumps economically dispense chemicals for a pipeline washer Dari-Chem Dimensions • 6 in. H x 13.75 in. W x 6.75 in. D (15.2 cm x 35 cm x 17 cm)

8502705 - Dari-Chem Pipeline Washer Kit

5G.4

Or d e r

Water Solenoid Valves Normally Closed

0.5 in. valve 0.75 in. valve 1.0 in. valve 1.5 in. valve 2.0 in. valve

• 230V, 50/60 Hz

8503075 - 0.5 in. Water Solenoid Valve

w w w . b o u m a t i c . c o m

Information

Water Solenoid Valves 8503075 8503076 8503077 8503078 8503079

Milk Harvest

CIP & Sanitation Systems R e t r o f i t s

&

U p g r a d e s

Washer Accessories

D a i r y

continued

E q u i p m e n t

E d i t i o n

Accessories Or d e r

Diverter Valves Diverts Wash Solution During Recirculation or Clear Water Rinse Phases • Mounts on sink

Plastic Valves

1 s t

8506294 - Plastic Diverter Valve

• Plastic diverter valve • Electric, 230V, 50/60 Hz

Information

Plastic Electric Diverter Valves 230V, 60 Hz, 1.5 in. inlet, 2 in. (5.1 cm) OD outlet 8506294 115V, 60 Hz, 1.5 in. inlet, 2 in. (5.1 cm) OD outlet 8505085 230V, 50 Hz, 1.5 in. inlet, 2 in. (5.1 cm) OD outlet 8502796

Stainless Steel Electric Diverter Valves

Note: Valves are not CSA approved. On-site inspection is required for Canada.

230V, 50/60 Hz, 2 in. inlet 230V, 50/60 Hz, 1.5 in. inlet

Stainless Steel Valves

8518594 8518558

• Stainless steel diverter valve • Electric, 230V, 50/60 Hz 8518594 - Stainless Steel Diverter Valve

Or d e r

Drain Valves Air-Operated

Kit, sink drain, air-operated Drain valve only

• Mounts on sink with a 2 in. milk line clamp and gasket Kit includes: • 230 Vac air solenoid • Connectors • Clamp • Gasket

Information

Air-Operated Drain Valves 8510269 8509980

8509980 - Air-Operated Drain Valve

Or d e r

Electric Drain Valves

Information

5G.5

Electric Drain Valves - 2 in.

Normally Open

2 in. valve, 230V, 50/60 Hz Rubber coupling w/hose clamps

• UL listed and CSA approved • 230V, 50/60 Hz

8518176 8517737

Note: 1.5 in. nominal or 2 in. (5.1 cm) OD pipe outlets

8518176 - Electric Drain Valve

Electric Drain Valves - 3 in. 3 in. valve, 230V, 50/60 Hz Rubber coupling w/o hose clamps

8518177 8518671

Note: 2.5 in. nominal or 3 in. OD pipe outlets

Accessories Hose clamp

8514035

w w w . b o u m a t i c . c o m

Milk Harvest 1 s t

E d i t i o n

CIP & Sanitation Systems D a i r y

E q u i p m e n t

Air Injectors

R e t r o f i t s

&

U p g r a d e s

Air Injectors

Cyclone Air Injector System Produces Soil-Loosening Turbulence and Slugging Impact for High-Velocity Milk line Cleaning • Adjustable for up to 300 CFM capacity at 15 in. Hg Vac • Full 2 in. (5.1 cm) connection • Independently adjustable on and off times • Resettable circuit breaker switch to protect components • Foam-type filter keeps insects and contaminants out of the system during cleanup • 230 Vac controller input, 50/60 Hz • CSA and CE approved

Or d e r

Information

Cyclone Air Injector System Complete system Controller only Air injector only

8506243 8518532 8503938

Complete Cyclone Air Injector System • For use on any existing wash system Includes: • Air injector controller • Air injector Note: The complete system includes an air injector controller and an air injector.

Air Injector Controller Only • Input: 230V, 50/60 Hz • Output: 24V, 50/60 Hz • Capacity: Two Cyclone air injectors

8518532 - Cyclone Air Injector Controller

Cyclone Air Injector Only Includes: • Cyclone air injector • Filter • Adapter coupling • Clamps Note: Controller not included.

8503938 - Cyclone Air Injector

5G.6

Air Injector Milk Line Direct Mount Adapter and Cleaning Kit

Or d e r Information Air injector filter and cleaning kit 8581887

• Adapter and cleaning kit required when mounting air injector directly to milk line

Cyclone Air Injector Filter Kit  pgrades Older Cyclone Air Injectors U without Foam Air Filter • Clear cover not included

w w w . b o u m a t i c . c o m

Or d e r

Information

Cyclone Air Injector Filter Kit Air injector filter kit Drip-proof cover

8503024 8503904

Milk Harvest

CIP & Sanitation Systems R e t r o f i t s

&

U p g r a d e s

D a i r y

E q u i p m e n t

1 s t

E d i t i o n

Jetters

Jetters

Or d e r

Jetter Drawer Assembly For Clean-In-Place Washing of Milking Units

Jetter drawer assembly, Magnum series/R-series, stretch cap 8503144 Jetter drawer assembly, RM-1/DK liner 8503145 Jetter drawer assembly, competitive 8510949

• Used in parlors for clean-in-place washing of milking units • Stores out of the way during milking Assembly includes: • Jetter cups • Stainless distributor tee • Duckbill drain valve • Restrictor orifice • Stainless steel hook to position claw during washing

Information

Jetter Drawer Assembly

8503144 - Jetter Drawer Assembly

Or d e r Information Fold-down jetter assembly 8509935

Fold-Down Jetter Designed for Parlors with a Platform Overhang Too Small to Allow the Use of the Jetter Drawer Features: • Stainless steel door and enclosure • Latch holds door closed during milking • Compact - 8-1/2 in. W x 9-1/8 in. H x 3-1/2 in. D (216 x 232 x 89 mm) when folded up • Rubber jetter cups (fit most BouMatic liners) Not included with Jetter: • Restrictor orifice, wash line • Claw support, dealer fabricated, if required • Automatic drain(s)

8509935 - Fold-Down Jetter Assembly

Standard Jetter Assembly & Parts For Clean-In-Place Washing of Milking Units • Used in parlors or flat barns Assembly includes: • Stainless steel holder • Stainless distributor tee with air vent • Jetter cups • Drain valve 8514751 - Jetter

5G.7

Or d e r

Information

Standard Jetter Assembly and Parts Jetter assembly complete with holder Stainless distributor tee w/.078 in. (2 mm) vent Plastic distributor w/.078 in. (2 mm) vent Plastic tee

8514751 8514752 8514721 8514719

Assembly Complete with Holder

w w w . b o u m a t i c . c o m

Milk Harvest 1 s t

E d i t i o n

CIP & Sanitation Systems D a i r y

E q u i p m e n t

Accessories & Jetter Cups

R e t r o f i t s

Or d e r

Information

Wash Line Accessories

Restrictors

Wash Line Restrictor Kit includes: • Two each of various hole sizes of 1.5 in. and 2 in. stainless washers

U p g r a d e s

Jetter Cups

Wash Line Accessories • Restrictors are intended to be installed between the air injector and the wash sink

&

new photo?

8515564 - Jetter Line Accessories

Wash line restrictor kit, 1.5 in. and 2 in. 8515564 1.5 in. (38 mm) wash line restrictor, .19 in. (4.7 mm) ID (10/bag) 8516235 2 in. (51 mm) wash line restrictor, .19 in. (4.7 mm) ID (10/bag) 8516236 Jetter in-line restrictor 8518076 Order the in-line restrictor to balance flow in larger systems.

8518076 - Jetter In-Line Restrictor

Or d e r

Jetter Cups

Information

Jetter Cups

• Jetter cups should be replaced annually Locking Ring

R/Mag series DK series/RMI Short, R/Mag series Short, DK series/RMI Competitive Short competitive Original style

8503022 8503023 8503691 8503692 8510176 8510177 8514723

Check Valve 8503023 • 8503022 5G.8

8510177 • 8503691 • 8503692

8514723 • 8510176

w w w . b o u m a t i c . c o m

Duck-bill

8517844

Milk Harvest

CIP & Sanitation Systems R e t r o f i t s

&

U p g r a d e s

D a i r y

E q u i p m e n t

1 s t

E d i t i o n

Group Backflush

Group Backflush

Or d e r Information Sure-San backflush valve 8512600

Sure-San Backflush Valve For Use in a Group Flush System • Use one valve per stall • May be used with any brand detacher • Mounting brackets are dealer-supplied • 9-1/4 in. H x 2 in. W x 2 in. D (23.5 cm x 5.1 cm x 5.1 cm)

8512600 Backflush Valve

Or d e r Information Releaser assembly, stainless steel body 8509971

Releaser Assembly For Collection and Removal of Fluids in Group Backflush Systems Includes: • Vacuum valves • Releaser and gate valve assembly

8509971 Releaser Assembly

Note: Not required when water ring-type vacuum pump is used.

Or d e r

Claw Backflush Hangers

Information

Claw Backflush Hangers

• Mount over claw outlet so claw rotates upside down for backflushing

Hanger, 3/4 in. (19 mm) Visi-Claw outlet or 5/8 in. (16 mm) Flo-Star claw outlet 3553452 Hanger, 3/4 in. (19 mm) Flo-Star claw outlet 3557788 Or d e r Information Kit, milk sweep valve 8515896

Milk Sweep Valve

• Removes residual milk from the claw and milk hose prior to backflushing • Required when used with detachers without separate solenoid valve for shutoff

Order one valve per each detacher.

Sample Backflush Order Product

Valve, backflush Space saver hose, 12 in. w/3/4 in. (19mm) ends Control, backflush Releaser assembly Bracket, mounting, PVC (as needed) Hanger, claw, backflush Kit, milk sweep valve (1 per detacher w/o separate valve for shutoff) Power supply, 12-unit

Qty.

Part Number

24 24 1 1 10 24

8512600 3556147 3554044 8509971 3554043 3553452

24 1

8515896 3554142

5G.9

Dealer Supplied Items:

• Chemical pump, mixing chamber (water filter housing) • Back flow preventer, RPZ • Separate vacuum supply (6.5 cfm per unit) • 5/32 in. (4.0 mm) air tubing (as needed) • 3/8 in. (4.5 mm) poly. tubing (3553413 as needed) • Compressed air supply • Backflush valve mounting bracket (24) • 1.5 in. (38.1 mm) schedule 80 PVC (as needed) • 1 in. (25.4 mm) schedule 80 PVC (as needed)

w w w . b o u m a t i c . c o m

Milk Harvest 1 s t

E d i t i o n

CIP & Sanitation Systems D a i r y

E q u i p m e n t

R e t r o f i t s

&

U p g r a d e s

Group Backflush

Group Backflush

continued

Or d e r Information Valve, auto start, 5/32 in. (5.1 cm) 8516962

Auto Start Valve • Used to provide an automatic start pulse for the group backflush after all units have been detached

Order one valve for each detacher.

8516962 Auto Start Valve

Sure San Group Backflush Control Provides Control of Backflush Timing Cycles for Valve Boxes, Solutions and Releaser Includes: • Control and four fluid valves • May be used to control up to two groups with up to six units per group

3554773 Air Operated Chemical Valve

Or d e r

Information

Sure San Group Backflush Control Control assembly w/four chemical valves Air operated chemical valve, 1 in. NPT Control assembly less chemical valves

3554044 3554773 8509990

Note: Uses system power supply.

Dealer Supplied Parts: • Water pressure of 45 PSI to panel throughout cycle • Vacuum supply including gauge, trap and regulator (6.5 cfm/unit) • Mounting hardware for controls, fluid mixing panel, valve boxes and fluid and airlines • Water supply plumbing • Power supply (see Information Management System catalog section for load ratings) • RPZ backflow preventer 5G.10

8509990 - Control Assembly

Or d e r Information Pipe mounting bracket, triple 3554043

Pipe Mounting Bracket Maintains Support Beneath the Curb for Valve Control Lines and Fluid Manifold

Order one per 4 feet of PVC pipe.

• Holds two 3/4 in. and one 1 in. pipes



3554043 - Pipe Mounting Bracket

Or d e r Information Space saver hose, 12 in. with 3/4 in. (19 mm) ends 3556147

Space Saver Hose Prevents Pinching of Milk Hose • 5/8 in. (16 mm) inside diameter

3556147 - Space Saver Hose w w w . b o u m a t i c . c o m

Milk Harvest

CIP & Sanitation Systems R e t r o f i t s

&

U p g r a d e s

Wash Sinks

D a i r y

E q u i p m e n t

1 s t

E d i t i o n

Wash Sinks Or d e r

Single Compartment Sinks

Information

Single Compartment Sinks

Complete with Drain Hardware

22 29 36 49 60 72

Note: Order mounting kits separately.

in. in. in. in. in. in.

18 gallon 23 gallon 29 gallon 39 gallon 48 gallon 57 gallon

8590110 8590045 8590200 8590111 8590181 8590180

8590110 - Single Compartment Sink

Or d e r Information Floor stand leg kit 8590048

Floor Stand Leg Kit For Use on Standard Single and Double Compartment Sinks Kit includes: • Two leg brackets and mounting hardware • Brackets are 33-3/8 inch high • Sink top will be 33-1/2 inch from the floor

8590048 - Floor Stand Leg Kit

Or d e r Information Wall mounting bracket kit 8590049

Wall Mounting Bracket Kit For Use on Standard Single and Double Compartment Sinks

5G.11

Kit includes: • Two brackets 8590049 - Wall Mounting Bracket Kit

w w w . b o u m a t i c . c o m

Milk Harvest 1 s t

E d i t i o n

CIP & Sanitation Systems D a i r y

E q u i p m e n t

Wash Sink Accessories

R e t r o f i t s

&

U p g r a d e s

Wash Sinks Or d e r

Stallcock Wash Tube

Information

Stallcock Wash Tube

Stainless Steel

Stainless steel tube — 5/8 in. dia. x 3 in.

• Order in multiples of five

8512200

8512200 - Stainless Steel Tube

Or d e r

Claw Hanger Bracket

Information

Claw Hanger Bracket

Adjustable

Adjustable hanger

8506882

• Mounts on sink • Holds Flo-Star claw in proper position during washup

8506882 - Claw Hanger Bracket

Or d e r

Vertical Wash Sinks Space Saving, Especially for Large Capacity Systems

5G.12

• Reduced surface heat loss compared to horizontal style sinks • Sturdy, notched leg design, leg anchors, adjustable stainless feet, and external sight tube • Made of 16 gauge stainless • Interior finish is no. 4 • Exterior finish is no. 3, which meets sanitary requirements • All sizes come with a 2 in. straight drain outlet • All sinks are 28.5 in. in diameter Note: Stainless lids not included. Custom sink lids with extruded holes are available for vertical wash sink.

w w w . b o u m a t i c . c o m

Information

Vertical Wash Sinks 99 gallon, 55 in. tall 132 gallon, 67 in. tall 163 gallon, 79 in. tall

8517775 8517776 8517777

Sink Lids for Vertical Wash Sinks Blank, flat Blank, hinged

8517779 - Hinged Sink Lid for Vertical Wash Sink

8517778 8517779

Notes: Please contact the Customer Service Department for a price quote. Order form on next page must be used to order the custom lid.

CIP & Sanitation Systems R e t r o f i t s

&

U p g r a d e s

D a i r y

Milk Harvest

E q u i p m e n t

1 s t

E d i t i o n

Custom Lid Ordering

Vertical Wash Sink Custom Lid Special Order Form

This order form must be completed and submitted for all customized stainless vertical wash sink lids. Only one sink lid per order form. Please make copies of this form as needed. Dealer Name ____________________________________________ Dealer Number _____________________ PO Number ____________________ Date Ordered _____/_____/_____ Date Required _____/_____/_____ 1. Select Stainless Lid Style: _____ Hinged lid with handle

_____ Flat lid without handle

2. Size and Number of Pullouts: Pullout No.

Size

Offset From Edge (A)

Offset From Edge (B)

1. 2. 3. 4. 5. Note: Available sizes of pullouts include 1.5, 2, 2.5 and 3 inch (3.8, 5.1, 6.4 and 7.6 cm). Offsets are measured to center of pullout. For BouMatic plastic diverter valve use a 2.38 inch (6.05 cm) offset from edge. For a BouMatic stainless steel diverter valve, use 6.12 inch (15.54 cm) offset from edge.

3. Diagram Position of Pullout: Centerline

Centerline

A1 B1 5G.13

B2 B3

A2 A3

Example Example

YourDrawing Drawing Your

FOR OFFICE USE ONLY:

Sales Order # ____________________________________ Date Received _____/_____/_____ Purchase Order # __________________________ Ship with Sales Order # ________________

w w w . b o u m a t i c . c o m