H70-120 Xm K005.pdf

CHALLENGER H70-120XM (K005)

1466307 11/2009

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

SECTIONS 1

FRAME

2

ENGINE ASSEMBLY

3

FUEL SYSTEM

4

ELECTRICAL SYSTEM

5

TRANSMISSION

6

DRIVE AXLE

7

STEERING SYSTEM

8

BRAKE SYSTEM

9

HYDRAULIC SYSTEM

10

MAST-TWO STAGE LIMITED FREE-LIFT

11

MAST-TWO STAGE FULL FREE-LIFT

12

MAST-THREE STAGE FULL FREE-LIFT

13

OPTIONS

14

NUMERICAL INDEX

This Parts Manual is divided into 14 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

11/2009

UNIT CODE K005 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

A ACCUMULATOR ............................................................................................................................................. AIR FILTER ..................................................................................................................................................... AIR FILTER SYSTEM ..................................................................................................................................... ALTERNATOR GASOLINE/LPG AND DIESEL ................................................................................................................... PRESTOLITE BRAND - GS, LPS, DS ........................................................................................................ ALTERNATOR MOUNTING DIESEL (→ 7/2001) .................................................................................................................................... DIESEL (7/2001 →) .................................................................................................................................... AMBER STROBE REVERSE LIGHTS WITHOUT CAB (→ 9/2003) ....................................................................................................................... WITHOUT REAR DRIVE LIGHTS (9/2003 →) ........................................................................................... AUDIBLE ALARM ............................................................................................................................................ AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ TWO STAGE LIMITED FREE-LIFT ............................................................................................................ B BAFFLE AND ATTACHING PARTS ................................................................................................................ BRAKE AND BACK-UP LIGHTS ..................................................................................................................... BRAKE ASSEMBLY H100-120XM (→ S/N K005V05300A) ........................................................................................................ H100-120XM (S/N K005V05301A →) ........................................................................................................ H70-90XM ................................................................................................................................................... BRAKE RELAY ASSEMBLY ........................................................................................................................... BRAKE SYSTEM ............................................................................................................................................. C CAB ................................................................................................................................................................. CAB ATTACHING PARTS .............................................................................................................................. SHEET 1 OF 3 ............................................................................................................................................ SHEET 2 OF 3 ............................................................................................................................................ SHEET 3 OF 3 ............................................................................................................................................ CAMSHAFT AND OIL PAN GASOLINE AND LPG ................................................................................................................................. CARBURETOR LPG - WITH LOW EMISSIONS ................................................................................................................... CARRIAGE THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE FULL FREE-LIFT .................................................................................................................. TWO STAGE LIMITED FREE-LIFT ............................................................................................................ CONTROL VALVE TRANSMISSION ......................................................................................................................................... COOLANT PUMP DIESEL (→ 9/2001) .................................................................................................................................... DIESEL (9/2001 →) .................................................................................................................................... COOLING ........................................................................................................................................................ COUNTERWEIGHT ........................................................................................................................................

©2009 HYSTER COMPANY

See Service Manual for service procedures.

13-26 3-74 3-72 4-30 4-32 2-52 2-54 13-34 13-36 13-62 13-24 13-22 2-8 4-40 8-10 8-14 8-6 8-18 8-2 13-65 13-40 13-66 13-68 13-70 2-34 3-41 12-34 11-18 10-26 5-20 2-76 2-78 2-4 1-28

i

UNIT CODE K005 NORTH AMERICA

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

CRANKSHAFT AND PISTON DIESEL ........................................................................................................................................................ CYLINDER BLOCK DIESEL ........................................................................................................................................................ GASOLINE AND LPG ................................................................................................................................. CYLINDER HEAD DIESEL ........................................................................................................................................................ GASOLINE AND LPG ................................................................................................................................. D DIFFERENTIAL ASSEMBLY ........................................................................................................................... DIRECTIONAL CLUTCH (FORWARD) ............................................................................................................................................... DISTRIBUTOR ................................................................................................................................................ DOOR ASSEMBLY LEFT HAND ................................................................................................................................................ RIGHT HAND .............................................................................................................................................. DRIVE AXLE ................................................................................................................................................... DUAL FUEL SYSTEM → S/N K005D05482 ................................................................................................................................... S/N K005D05483 ↔ S/N K005V005980A .................................................................................................. S/N K005V05981A ↔ 12/2003 ................................................................................................................... 12/2003 → .................................................................................................................................................. DUAL MIRRORS WITHOUT CAB ........................................................................................................................................... E ELECTRICAL SYSTEM ALTERNATOR AND BATTERY - G, GS, LPG AND LPS ........................................................................... COWL .......................................................................................................................................................... DIESEL ........................................................................................................................................................ GASOLINE AND GASOLINE SAFETY ....................................................................................................... GASOLINE, GASOLINE SAFETY, AND DUAL FUEL ................................................................................ LPG AND LPS ............................................................................................................................................. ENGINE ASSEMBLY DIESEL ........................................................................................................................................................ GASOLINE AND LPG - WITH SERPENTINE BELT ................................................................................... ENGINE MOUNT DIESEL ........................................................................................................................................................ GASOLINE AND LPG ................................................................................................................................. EXHAUST DIESEL ........................................................................................................................................................ GASOLINE AND LPG - WITHOUT LOW EMISSIONS (→ S/N K005V04115Z) ........................................ GASOLINE AND LPG - WITHOUT LOW EMISSIONS (S/N K005V04116Z →) ........................................ THREE-WAY CATALYTIC CONVERTER - LPG WITH LOW EMISSIONS (→ S/N K005V04115Z) ......... THREE-WAY CATALYTIC CONVERTER - LPG WITH LOW EMISSIONS (S/N K005V04116Z →) ......... EXHAUST MANIFOLD GASOLINE AND LPG (→ S/N K005V04115Z) .......................................................................................... GASOLINE AND LPG (S/N K005V04116Z →) ..........................................................................................

ii

See Service Manual for service procedures.

2-58 2-56 2-30 2-66 2-38 6-2 5-18 4-34 13-76 13-74 6-4 3-42 3-46 3-50 3-54 13-38

4-8 4-4 4-26 4-12 4-16 4-22 2-50 2-26 2-48 2-24 2-22 2-14 2-16 2-18 2-20 2-43 2-44

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

F FAN DRIVE ASSEMBLY COOLING SYSTEM .................................................................................................................................... FENDER EXTENSIONS .................................................................................................................................. FLOOR PLATES AND COVERS ..................................................................................................................... FORK POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE - TWO STAGE LIMITED FREE-LIFT ..... POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE - TWO STAGE FULL FREE-LIFT .......... POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE - THREE STAGE FULL FREE-LIFT ...... STANDARD TAPER HOOK TYPE (H100-120XM) - TWO STAGE LIMITED FREE-LIFT .......................... STANDARD TAPER HOOK TYPE (H100-120XM) - TWO STAGE FULL FREE-LIFT ............................... STANDARD TAPER HOOK TYPE (H100-120XM) - THREE STAGE FULL FREE-LIFT ........................... STANDARD TAPER HOOK TYPE (H70-90XM) - TWO STAGE LIMITED FREE-LIFT .............................. STANDARD TAPER HOOK TYPE (H70-90XM) - TWO STAGE FULL FREE-LIFT ................................... STANDARD TAPER HOOK TYPE (H70-90XM) - THREE STAGE FULL FREE-LIFT ............................... FREE-LIFT THREE STAGE FULL FREE-LIFT .............................................................................................................. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE FULL FREE-LIFT .................................................................................................................. FRONT HEADLIGHTS WITHOUT CAB ........................................................................................................................................... FUEL FILTER LOW PRESSURE SYSTEM - DIESEL ........................................................................................................ FUEL SYSTEM DIESEL ........................................................................................................................................................ GASOLINE .................................................................................................................................................. LPG - OPEN LOOP (→ S/N K005D05482) ................................................................................................ LPG - OPEN LOOP (S/N K005D05483 ↔ S/N K005V005980A) ............................................................... LPG - OPEN LOOP (S/N K005V05981A →) .............................................................................................. LPG - CLOSED LOOP (→ 12/2003) .......................................................................................................... LPG - CLOSED LOOP (12/2003 →) .......................................................................................................... FULL SUSPENSION SEAT SHEET 1 OF 2 ............................................................................................................................................ SHEET 2 OF 2 ............................................................................................................................................

2-10 13-10 1-26 10-32 11-26 12-42 10-31 11-25 12-41 10-30 11-24 12-40 12-18 12-26 11-14 13-28 3-10 3-2 3-18 3-22 3-26 3-30 3-34 3-38 1-6 1-10

G GENERAL TRUCK .......................................................................................................................................... 1-2 GOVERNOR LPG ............................................................................................................................................................. 3-67 H HARNESS KIT DUAL FUEL ................................................................................................................................................. HEADER HOSE THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE FULL FREE-LIFT .................................................................................................................. TWO STAGE LIMITED FREE-LIFT (→ S/N A749L03337) (→ S/N A750L02645) .................................... TWO STAGE LIMITED FREE-LIFT (S/N A749L03338 → EXC. 6018) (S/N A750L02646 →) .................

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-19 12-30 11-28 10-18 10-22

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UNIT CODE K005 NORTH AMERICA

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

HEATER .......................................................................................................................................................... HEATER INSTALLATION DIESEL ........................................................................................................................................................ GASOLINE .................................................................................................................................................. LPG ............................................................................................................................................................. HEATER VALVE MOUNTING MONOTROL ................................................................................................................................................ HIGH PRESSURE FUEL INJECTION AND PUMP DIESEL ........................................................................................................................................................ HOOD AND COVERS ..................................................................................................................................... HYDRAULIC CONTROL LINES FOUR FUNCTION (→ S/N K005V05721A) ............................................................................................... FOUR FUNCTION (S/N K005V05722A → EXC. 5753) ............................................................................. THREE FUNCTION (→ S/N K005V05721A) ............................................................................................. THREE FUNCTION (S/N K005V05722A → EXC. 5753) ........................................................................... HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION (S/N K005V01706Y → THREE FUNCTION CONTROL VALVE) (S/N K005V01698Y → INC. 1704-1705, 1708, 1715-1716, 1722 FOUR FUNCTION CONTROL VALVE) .................................................................................................................................................................... THREE AND FOUR FUNCTION - SHEET 1 OF 2 (S/N K005V01706Y ↔ S/N K005V05721A THREE FUNCTION CONTROL VALVE) (S/N K005V01698Y ↔ S/N K005V05721A EXC. 1704-1705, 1708, 1715-1716, 1722 FOUR FUNCTION CONTROL VALVE) .................................................................................................................................... THREE AND FOUR FUNCTION - SHEET 2 OF 2 (S/N K005V01698Y ↔ S/N K005V05721A EXC. 1704-1705, 1708, 1715-1716, 1722 FOUR FUNCTION CONTROL VALVE) (S/N K005V01706Y ↔ S/N K005V05721A THREE FUNCTION CONTROL VALVE) .................................................................................................................................................................... THREE AND FOUR FUNCTION (S/N K005V05722A → EXC. 5753) ....................................................... HYDRAULIC CONTROL VALVE ATTACHING PARTS FOUR FUNCTION WITH DETENTED LEVERS (→ S/N K005V05721A) .................................................. FOUR FUNCTION WITH DETENTED LEVERS (S/N K005V05722A → EXC. 5753) ............................... THREE FUNCTION (→ S/N K005V05721A) ............................................................................................. THREE FUNCTION (S/N K005V05722A → EXC. 5753) ........................................................................... HYDRAULIC FILTER HOUSING ..................................................................................................................... HYDRAULIC PUMP → S/N K005D02086 ................................................................................................................................... S/N K005D02087 → ................................................................................................................................... HYDRAULIC SYSTEM → S/N K005V05721A ................................................................................................................................. S/N K005V05722A → EXC. 5753 ..............................................................................................................

13-12

I INJECTOR THROTTLE BODY GASOLINE .................................................................................................................................................. INNER AND FREE-LIFT MAST TWO STAGE FULL FREE-LIFT .................................................................................................................. INNER MAST THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE LIMITED FREE-LIFT ............................................................................................................

iv

See Service Manual for service procedures.

13-18 13-14 13-16 13-20 3-12 1-16 9-14 9-16 9-10 9-12

9-28

9-30

9-34 9-36 9-24 9-26 9-18 9-20 9-40 9-48 9-50 9-2 9-6

3-70 11-6 12-10 10-6

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

INPUT CLUTCH (REVERSE) ................................................................................................................................................. 5-16 INSTRUMENT PANEL .................................................................................................................................... 4-7 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-6 L LABELS AND PAINT ....................................................................................................................................... LIFT PUMP DIESEL ........................................................................................................................................................ LIFTING EYE ................................................................................................................................................... LOAD BACKREST EXTENSION THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE FULL FREE-LIFT .................................................................................................................. TWO STAGE LIMITED FREE-LIFT ............................................................................................................ LOCK-OFF FILTER LPG ............................................................................................................................................................. LOW PRESSURE SYSTEM DIESEL (→ 7/2001) .................................................................................................................................... DIESEL (7/2001 →) .................................................................................................................................... LPG CONVERTER OPEN LOOP (→ S/N K005D05482) .......................................................................................................... OPEN LOOP (S/N K005D05483 →) .......................................................................................................... LPG TANK AND BRACKET SWING OUT ................................................................................................................................................ LPG TANK BRACKET FIXED .......................................................................................................................................................... SWING OUT/DROP DOWN ........................................................................................................................ M MAIN CYLINDER THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE LIMITED FREE-LIFT ............................................................................................................ MAIN LIFT THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE LIMITED FREE-LIFT ............................................................................................................ MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT .................................................................................................................. MANIFOLD VALVE ......................................................................................................................................... MANIFOLDS DIESEL (→ 7/2001) .................................................................................................................................... DIESEL (7/2001 →) .................................................................................................................................... MAST INSTALLATION → S/N K005V05217A ................................................................................................................................. S/N K005V05218A → ................................................................................................................................. MASTER CYLINDER AND BOOSTER ASSEMBLY ....................................................................................... MONOTROL PEDAL ....................................................................................................................................... MONOTROL PEDAL LINKAGE ......................................................................................................................

©2009 HYSTER COMPANY

See Service Manual for service procedures.

1-34 3-16 13-78 12-38 11-22 10-28 3-64 3-6 3-8 3-65 3-66 3-60 3-58 3-62

12-22 10-14 12-14 10-10 11-10 5-22 2-70 2-72 9-42 9-44 8-16 3-84 3-82

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UNIT CODE K005 NORTH AMERICA

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

N NON-SUSPENSION SEAT ............................................................................................................................. O OIL FILTER DIESEL ........................................................................................................................................................ OIL PAN AND PUMP DIESEL ........................................................................................................................................................ OIL PUMP GASOLINE AND LPG ................................................................................................................................. OPERATOR MODULE → S/N K005D05972 EXC. EXC. 6018 ....................................................................................................... S/N K005D05973 → EXC. 6018 ................................................................................................................ OUTER MAST THREE STAGE FULL FREE-LIFT .............................................................................................................. TWO STAGE LIMITED FREE-LIFT ............................................................................................................ OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT .................................................................................................................. OVERHEAD GUARD ......................................................................................................................................

1-4

2-74 2-60 2-46 1-12 1-14 12-2 10-2 11-2 1-24

P PARK BRAKE .................................................................................................................................................. 8-20 R REAR ACCESS SCREEN → S/N K005D02642X ................................................................................................................................ S/N K005D02643X → ................................................................................................................................ REAR DRIVE LIGHTS WITH AMBER STROBE - WITHOUT CAB (9/2003 →) ............................................................................. WITHOUT CAB ........................................................................................................................................... ROTARY EXHAUSTER DIESEL ........................................................................................................................................................ S SHIFT LEVER ................................................................................................................................................. SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT (48 AND 60-INCH) - H70-90XM ......................................... TWO AND THREE STAGE FULL FREE-LIFT (54 AND 60-INCH) - H100XM-H120XM ............................. TWO STAGE LIMITED FREE-LIFT (48 AND 60-INCH) - H70XM - H90XMS ............................................. TWO STAGE LIMITED FREE-LIFT (54 AND 60-INCH) - H90XM - H120XM ............................................. SIDE-SHIFT CARRIAGE FRAME TWO AND THREE STAGE FULL FREE-LIFT (48-INCH) - H70XM - H90XM ............................................ TWO AND THREE STAGE FULL FREE-LIFT (54 AND 60-INCH) - H100XM-H120XM ............................. TWO AND THREE STAGE FULL FREE-LIFT (60-INCH) - H70XM - H90XM ............................................ TWO STAGE LIMITED FREE-LIFT (54 AND 60-INCH) - H100XM - H120 XM .......................................... TWO STAGE LIMTED FREE-LIFT (48-INCH) - H70XM - H90XM .............................................................. TWO STAGE LIMTED FREE-LIFT (60-INCH) - H70XM - H90XMS ........................................................... SOUND REDUCTION ..................................................................................................................................... STARTER DIESEL ........................................................................................................................................................ vi

See Service Manual for service procedures.

1-30 1-32 13-32 13-30 2-80 4-38 13-46 13-48 13-42 13-44 13-56 13-60 13-58 13-54 13-50 13-52 1-20 4-36

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

STEERING AXLE ............................................................................................................................................ 7-6 STEERING COLUMN ...................................................................................................................................... 7-4 STEERING CYLINDER ................................................................................................................................... 7-10 STEERING PUMP ........................................................................................................................................... 7-12 STEERING SYSTEM ...................................................................................................................................... 7-2 T THROTTLE ARM ASSEMBLY ........................................................................................................................ THROTTLE BODY GOVERNOR GASOLINE AND DUAL FUEL ..................................................................................................................... THROTTLE LINKAGE DIESEL ........................................................................................................................................................ GASOLINE AND LPG ................................................................................................................................. TILT CYLINDER .............................................................................................................................................. TIMING GEAR DIESEL ........................................................................................................................................................ TIRE AND WHEEL DUAL DRIVE WHEEL ................................................................................................................................. SINGLE DRIVE WHEEL - H70-90XM ......................................................................................................... SINGLE DRIVE WHEEL - H100-120XM ..................................................................................................... STEER WHEEL ........................................................................................................................................... TORQUE CONVERTER .................................................................................................................................. TRANSMISSION SHEET 1 OF 2 ............................................................................................................................................ SHEET 2 OF 2 ............................................................................................................................................ TRANSMISSION LINES .................................................................................................................................. TRANSMISSION MOUNT ...............................................................................................................................

3-80 3-68 3-78 3-76 9-46 2-64 13-8 13-4 13-6 13-9 5-6 5-8 5-12 5-4 5-2

U UNDERCARRIAGE PAN ................................................................................................................................. 1-22 V VALVE HIGH AND LOW .......................................................................................................................................... 5-23 VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG ................................................................................................................................. 2-40 VALVE COVER AND ROCKER ARM SHAFT DIESEL ........................................................................................................................................................ 2-68 W WATER SEPARATOR .................................................................................................................................... 3-14

©2009 HYSTER COMPANY

See Service Manual for service procedures.

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UNIT CODE K005 NORTH AMERICA

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

WIRE HARNESS ADAPTER (→ 5/2001) ............................................................................................................................... AUXILIARY LIGHTS - WORKLIGHTS ........................................................................................................ BRAKE PRESSURE SWITCH .................................................................................................................... CAB ............................................................................................................................................................. CLOSED LOOP ........................................................................................................................................... CONVERSION, GASOLINE TO LPG, GM 4.3L - SHEET 1 OF 2 (→ S/N K005D05972Y INC. 6018) ...... CONVERSION, GASOLINE TO LPG, GM 4.3L - SHEET 2 OF 2 (→ S/N K005D05972Y) ....................... DIESEL (→ S/N K005V02185Y) ................................................................................................................ DIESEL (S/N K005V02186Y →) ................................................................................................................ DUAL FUEL SHUT OFF .............................................................................................................................. DUAL FUEL, GM V6 - SHEET 1 OF 2 (→ S/N K005D05972Y) ................................................................. DUAL FUEL, GM V6 - SHEET 2 OF 2 (→ S/N K005D05972Y INC. 6018) ................................................ DUAL FUEL, GM V6 - SHEET 1 OF 2 (S/N K005D05973Y ↔ S/N K005V02186Y) .................................. DUAL FUEL, GM V6 - SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02186Y) .................................. DUAL FUEL, GM V6 - SHEET 1 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) .................................. DUAL FUEL, GM V6 - SHEET 2 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) .................................. ENGINE, GM V6, 4.3L - SHEET 1 OF 2 (→ S/N K005D05972Y) .............................................................. ENGINE, GM V6, 4.3L - SHEET 2 OF 2 (→ S/N K005D05972Y) .............................................................. ENGINE, LPG, GM V6, 4.3L - SHEET 1 OF 2 (S/N K005D05973Y ↔ S/N K005V02185Y) ..................... ENGINE, LPG, GM V6, 4.3L - SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02185Y) ..................... ENGINE, LPG, GM V6, 4.3L - SHEET 1 OF 2 (S/N K005V02186Y →) ..................................................... ENGINE, LPG, GM V6, 4.3L - SHEET 2 OF 2 (S/N K005V02186Y →) ..................................................... ESOS ADAPTER ........................................................................................................................................ GASOLINE AND LPG - TYPE "S" (→ S/N K005V02185Y) ....................................................................... GASOLINE ENGINE (→ S/N K005D05972Y INC. 6018) ........................................................................... GASOLINE ENGINE - GM 4.3L (S/N K005V04116Z →) ........................................................................... GASOLINE ENGINE, GM V6 - SHEET 1 OF 2 (→ S/N K005D05973Y) ................................................... GASOLINE ENGINE, GM V6 - SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02185Y) .................... GASOLINE, GM V6 - SHEET 1 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) ................................... GASOLINE, GM V6 - SHEET 2 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) ................................... LPG SWITCH .............................................................................................................................................. MODULE POWERSHIFT (→ S/N K005D05972) ....................................................................................... MODULE POWERSHIFT - SHEET 1 0F 2 (S/N K005V02412Z ↔ S/N K005V05903A) ........................... MODULE POWERSHIFT - SHEET 2 OF 2 (S/N K005V02412Z ↔ S/N K005V05903A) ........................... MODULE POWERSHIFT - SHEET 1 0F 2 (S/N K005V05904A →) .......................................................... MODULE POWERSHIFT - SHEET 2 OF 2 (S/N K005V05904A →) .......................................................... MODULE, TYPE S POWERSHIFT - SHEET 1 OF 2 (→ S/N K005D05972Y INC. 6018) ......................... MODULE, TYPE S POWERSHIFT - SHEET 2 OF 2 (→ S/N K005D05972Y INC. 6018) ......................... MODULE, TYPE S POWERSHIFT - SHEET 1 OF 2 (S/N K005D05973Y ↔ S/N K005V02411Z) ............ MODULE, TYPE S POWERSHIFT - SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02412Z) ............ REVERSE ALARM ...................................................................................................................................... SEALED ALTERNATOR ............................................................................................................................. TYPE S - GASOLINE AND LPG (S/N K005V02186Y →) .......................................................................... WIRE HARNESS (ENGINE) DUAL FUEL - GM 4.3L (S/N K005V02837Z ↔ S/N K005V04115Z) .......................................................... DUAL FUEL - GM 4.3L (S/N K005V04116Z →) ......................................................................................... GASOLINE AND GASOLINE SAFETY - GM 4.3L (S/N K005V02837Z ↔ S/N K005V04115Z) ................

viii

See Service Manual for service procedures.

4-97 13-80 4-163 13-72 4-83 4-44 4-46 4-84 4-86 4-88 4-50 4-52 4-56 4-58 4-62 4-66 4-76 4-78 4-114 4-116 4-120 4-122 4-89 4-49 4-42 4-154 4-98 4-100 4-104 4-106 4-81 4-126 4-128 4-132 4-136 4-140 4-90 4-94 4-144 4-148 13-64 4-152 4-82 4-70 4-158 4-110

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2009 HYSTER COMPANY

See Service Manual for service procedures.

ix

UNIT CODE K005 NORTH AMERICA

11/2009

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

x

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HOW TO FIND THE DESIRED PART NUMBER WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:

previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE.

1.

Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

9.

2.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected. S/N D001H2629 → Indicates the first serial number affected. S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: 3.

Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

4.

Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page. WHEN THE PART NUMBER IS KNOWN:

5.

Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number. GENERAL: The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

6.

7.

8.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10) Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly. Indented descriptions under the DESCRIPTION column are used to indicate assemblies and subparts of assemblies. In the example on the

©2009 HYSTER COMPANY

Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected. S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected. Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected. D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected. D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected. Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break. ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required. For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

xi

UNIT CODE K005 NORTH AMERICA

11/2009

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003. The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xii

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2)

The first letter and number indicates the mast unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the mast.

(5)

Carriage travel in millimeters stamped just below the serial number.

Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5). For pending production sequence numbers contact your local dealer for Hyster lift trucks. LIFT EQUIPMENT IDENTIFICATION 1.

Fork part number, capacity rating, plant code letter, and date of manufacture are stamped approximately six inches below the top of most forks.

2.

The carriage group number is stamped on the right hand side of the top crossmember (pin type) or on the back of the right hand end of the bottom crossmember (hook type). A date code has two letters in line with or below the carriage group number.

3.

The mast identification number has a unit code, a letter indicating the plant of manufacture, and a serial number. Underneath the production sequence number is a four digit number that indicates the carriage travel in millimeters.

4.

Tilt and lift cylinder group numbers are stamped on the cylinder shell. Always refer to the group, serial, or part number when ordering service parts. Modification of masts and carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". contact your dealer for Hyster lift trucks for information on these assemblies.

©2009 HYSTER COMPANY

See Service Manual for service procedures.

xiii

UNIT CODE K005 NORTH AMERICA

11/2009

IDENTIFICATION OF ATTACHMENT AND SIDESHIFT CARRIAGE SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the attachment unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number.

For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify the attachment. Always refer to the group, serial, or part number when ordering service parts. Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information on these assemblies.

xiv

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck. SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1466306 Service Manual (Complete)......................................................................................................... 1467766 Parts Manual............................................................................................................................... 1466307

©2009 HYSTER COMPANY

See Service Manual for service procedures.

xv

UNIT CODE K005 NORTH AMERICA

11/2009

NOTES

xvi

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

1

FRAME

11/2009

UNIT CODE K005 NORTH AMERICA

SECTION 1 FRAME DESCRIPTION

PAGE

COUNTERWEIGHT ........................................................................................................................................ FLOOR PLATES AND COVERS ..................................................................................................................... FULL SUSPENSION SEAT SHEET 1 OF 2 ............................................................................................................................................ SHEET 2 OF 2 ............................................................................................................................................ GENERAL TRUCK .......................................................................................................................................... HOOD AND COVERS ..................................................................................................................................... LABELS AND PAINT ....................................................................................................................................... NON-SUSPENSION SEAT ............................................................................................................................. OPERATOR MODULE → S/N K005D05972 EXC. EXC. 6018 ....................................................................................................... S/N K005D05973 → EXC. 6018 ................................................................................................................ OVERHEAD GUARD ...................................................................................................................................... REAR ACCESS SCREEN → S/N K005D02642X ................................................................................................................................ S/N K005D02643X → ................................................................................................................................ SOUND REDUCTION ..................................................................................................................................... UNDERCARRIAGE PAN .................................................................................................................................

©2009 HYSTER COMPANY

See Service Manual for service procedures.

1-28 1-26 1-6 1-10 1-2 1-16 1-34 1-4 1-12 1-14 1-24 1-30 1-32 1-20 1-22

1-1

UNIT CODE K005 NORTH AMERICA

11/2009

GENERAL TRUCK (FIGURE 1-1)

1-2

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

GENERAL TRUCK ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... .....

Frame (FFigure 1-11)........................................................................................ Engine (FFigure 2-10)....................................................................................... Fuel System (FFigure 3-1)................................................................................. Electrical System (FFigure 4-1)......................................................................... Transmission (FFigure 5-4)............................................................................... Drive Axle (FFigure 6-2).................................................................................... Steering System (FFigure 7-1).......................................................................... Brake System (FFigure 8-2).............................................................................. Hydraulic System (FFigure 9-1)......................................................................... Mast-Two Stage Limited Free-Lift ....................................................................... Mast-Three Stage Full Free-Lift .......................................................................... Mast-Two Stage Full Free-Lift ............................................................................ Options (FFigure 13-1)......................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1

1-3

UNIT CODE K005 NORTH AMERICA

11/2009

NON-SUSPENSION SEAT (FIGURE 1-2)

1-4

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NON-SUSPENSION SEAT ITEM 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO.

DESCRIPTION

1375150 1351473 2087813 1563351 335988 335991 1354140 364914 221733 1300107 364807 364808 18727 18515 379197 379198 364854 383116 335553 335991 335988 222029 145639 15175 379698 1374750 379199 379697

Seat-Non Suspension (Vinyl) .............................................................................. Seat-Non Suspension .................................................................................... Seat-Non Suspension (Black Vinyl) ........................................................... Kit-Seat Cushion (Vinyl) ......................................................................... Information Case ................................................................................... Cover (Information Case) ...................................................................... Switch ......................................................................................................... Capscrew ....................................................................................................... Washer ........................................................................................................... Rod ................................................................................................................. Hip Restraint (RH) .......................................................................................... Hip Restraint (LH) ........................................................................................... Screw ............................................................................................................. Washer ........................................................................................................... Capscrew ....................................................................................................... Washer ........................................................................................................... Plug ................................................................................................................ Seat Rail (RH) ................................................................................................ Seat Rail (LH) ................................................................................................. Cover (Information Case) ................................................................................... Information Case ................................................................................................ Rivet .................................................................................................................... Locknut ............................................................................................................... Lockwasher ......................................................................................................... Nut ...................................................................................................................... Seat Belt ............................................................................................................. Capscrew ............................................................................................................ Washer ...............................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 4 2 1 1 1 4 4 2 2 2 1 1 1 1 4 4 4 2 1 2 4

1-5

UNIT CODE K005 NORTH AMERICA

11/2009

FULL SUSPENSION SEAT (FIGURE 1-3) SHEET 1 OF 2

1-6

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FULL SUSPENSION SEAT SHEET 1 OF 2 ITEM

1 1 2 2 2 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 29 30 31 32 33 34 35 36

PART NO.

DESCRIPTION

1468473 1678474 1468472 1678473 1470153 1470152 1494077 1494076 1467514 1467515 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 1470163 1584631 1600126 ..... ..... ..... ..... 1470159 15175 145639

Seat-Full Suspension (Cloth) .............................................................................. Kit-Seat (Fabric) (Alternate Part) ........................................................................ Seat-Full Suspension (Vinyl) .............................................................................. Kit-Seat (Vinyl) (Alternate Part) .......................................................................... Seat Cushion (Back Cushion) (Cloth) ............................................................ Seat Cushion (Back Cushion) (Vinyl) ............................................................. Seat Cushion (Cloth) ...................................................................................... Seat Cushion (Vinyl) ....................................................................................... Switch (Seat) .............................................................................................. Wire Harness ............................................................................................. Riser ............................................................................................................... Box ................................................................................................................. Cover .............................................................................................................. Screw ............................................................................................................. Hip Restraint (RH) .......................................................................................... Hip Restraint (LH) ........................................................................................... Washer ........................................................................................................... Bolt ................................................................................................................. Nut .................................................................................................................. Bolt ................................................................................................................. Block ............................................................................................................... Seat Belt ......................................................................................................... Bolt ................................................................................................................. Nut .................................................................................................................. Washer ........................................................................................................... Handle ............................................................................................................ Latch ............................................................................................................... Bracket ........................................................................................................... Spacer ............................................................................................................ Spring ............................................................................................................. Knob ............................................................................................................... Spring Extension ............................................................................................ Pivot ............................................................................................................... Washer ........................................................................................................... Nut .................................................................................................................. Bolt ................................................................................................................. Nut .................................................................................................................. Kit-Weight Adjuster ......................................................................................... Knob ........................................................................................................... Handle ........................................................................................................ Slide (RH) ....................................................................................................... Slide (LH) ....................................................................................................... Bolt ................................................................................................................. Screw ............................................................................................................. Kit-Suspension .................................................................................................... Lockwasher ......................................................................................................... Locknut ...............................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 2 2 4 2 2 1 2 2 4 1 1 1 1 1 1 1 2 2 2 2 6 1 1 1 1 1 4 2 1 4 4

1470155 1470156

Information Case (Kit) ......................................................................................... Hip Restraint (RH) ..............................................................................................

1 1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1-7

UNIT CODE K005 NORTH AMERICA

11/2009

FULL SUSPENSION SEAT SHEET 1 OF 2 ITEM

1-8

PART NO.

DESCRIPTION

QTY

1470157 1470158 1470164 1470161

Hip Restraint (LH) ............................................................................................... Kit-Seat Belt ........................................................................................................ Kit-Recliner ......................................................................................................... Kit-Seat Rail ........................................................................................................

See Service Manual for service procedures.

1 1 1 1

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

1-9

UNIT CODE K005 NORTH AMERICA

11/2009

FULL SUSPENSION SEAT (FIGURE 1-4) SHEET 2 OF 2

1-10

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FULL SUSPENSION SEAT SHEET 2 OF 2 ITEM

1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

1468473 1678474 1468472 1678473 1467523 1467524 1467525 1467526 1467527 1467531 1467529 1470160 1483828

Seat-Full Suspension (Cloth) .............................................................................. Kit-Seat (Fabric) (Alternate Part) ........................................................................ Seat-Full Suspension (Vinyl) .............................................................................. Kit-Seat (Vinyl) (Alternate Part) .......................................................................... Kit-Boot ........................................................................................................... Kit-Bearing ...................................................................................................... Kit-Bumper ..................................................................................................... Kit-Shaft and Bearing ..................................................................................... Kit-Weight Adjuster Indicator .......................................................................... Knob ............................................................................................................... Kit-Spring ........................................................................................................ Scissor ............................................................................................................ Kit-Gas Spring (Mounted to the rear of the seat) ...........................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1

1-11

UNIT CODE K005 NORTH AMERICA

11/2009

OPERATOR MODULE (FIGURE 1-5) (→ S/N K005D05972 EXC. EXC. 6018)

1-12

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

OPERATOR MODULE (→ S/N K005D05972 EXC. EXC. 6018) ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

1378107 1385433 1378168 1378197 300939 293655 293657 296423 300937 292683 1396024 1399434 316678 1398009 1399760 296422 1392745 2037998 300937

Module (1830 mm Short Wheel Base) ................................................................ 1 Module (2100 mm Long Wheel Base) ................................................................ 1 Rubber Mount ..................................................................................................... 4 Snubber .............................................................................................................. 4 Washer ............................................................................................................... 4 Capscrew ............................................................................................................ 2 Capscrew ............................................................................................................ 2 Washer ............................................................................................................... 6 Nut ...................................................................................................................... 2 Lockwasher ......................................................................................................... 2 Trim ..................................................................................................................... 1 Plate .................................................................................................................... 1 Screw .................................................................................................................. 2 Plug ..................................................................................................................... 2 Plug ..................................................................................................................... 8 Washer ............................................................................................................... 4 Seal ..................................................................................................................... AR Stud (Optional) .................................................................................................... 2 Nut (Optional) ..................................................................................................... 2

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1-13

UNIT CODE K005 NORTH AMERICA

11/2009

OPERATOR MODULE (FIGURE 1-6) (S/N K005D05973 → EXC. 6018)

1-14

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

OPERATOR MODULE (S/N K005D05973 → EXC. 6018) KEY: A: 1830 mm Short Wheel Base B: 2100 mm Long Wheel Base ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 23 24 25

QTY A B

PART NO.

DESCRIPTION

1493147 1493148 1378168 1378197 300939 293655 293657 296423 302402 292683 1396024 1476761 316678 1398009 1399760 296422 18762 15134 15086 15156 2037998 264134 300937 18462 15154 15127 1476422

Operator Module ........................................................................................ 1 Operator Module ........................................................................................ .. Rubber Mount ............................................................................................ 4 Snubber ...................................................................................................... 4 Washer ....................................................................................................... 4 Capscrew ................................................................................................... 2 Capscrew ................................................................................................... 2 Washer ....................................................................................................... 6 Locknut ....................................................................................................... 2 Lockwasher ................................................................................................ 2 Trim ............................................................................................................ 1 Bracket ....................................................................................................... 1 Screw ......................................................................................................... 2 Plug ............................................................................................................ 2 Plug ............................................................................................................ 8 Washer ....................................................................................................... 4 Capscrew ................................................................................................... 1 Washer ....................................................................................................... 2 Nut .............................................................................................................. 2 Lockwasher ................................................................................................ 1 Stud (Optional) ........................................................................................... 2 Loctite ......................................................................................................... AR Nut (Optional) ............................................................................................. 2 Capscrew ................................................................................................... 2 Lockwasher ................................................................................................ 2 Washer ....................................................................................................... 2 Latch (Rotary) ............................................................................................ 1

©2009 HYSTER COMPANY

See Service Manual for service procedures.

.. 1 4 4 4 2 2 6 2 2 1 1 2 2 8 4 1 2 2 1 2 AR 2 2 2 2 1

1-15

UNIT CODE K005 NORTH AMERICA

11/2009

HOOD AND COVERS (FIGURE 1-7)

1-16

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HOOD AND COVERS ITEM 1 2 2 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 10 11 12 13 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

PART NO. 1491109 1397957 1397958 1544913 1544910 1397960 1544915 1396626 1544906 1396625 1392718 1397964 1485280 1397963 1485281 a 1488684 b 1531579 2021207 320159 1350285 316835 1518858 1518888 1513907 2036143 2036866 1347088 15001 1385535 1529238 320158 1364259 1567198 1470009 2036142 1362714 287851 292681 136749 375629 370599 1359587 1471866 220023 264144 316678 136985 320157 316826 156133 2036863

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Crossmember ..................................................................................................... Panel (LH) (LPG) ................................................................................................ Panel (LH) (Gas and Diesel) ............................................................................... Panel (Vented) (LH) (Gas and Diesel) ................................................................ Panel (Vented) (LH) (LPG) ................................................................................. Hood ................................................................................................................... Hood (Vented) .................................................................................................... Panel (RH) .......................................................................................................... Panel (Vented) (RH) ........................................................................................... Cover (Front) ...................................................................................................... Latch ............................................................................................................... Cover (LH) (Without Cab) ................................................................................... Cover (LH) (With Cab) ........................................................................................ Cover (RH) (Without Cab) .................................................................................. Cover (RH) (With Cab) ....................................................................................... Seat Pan ............................................................................................................. Seat Pan ............................................................................................................. Pin ....................................................................................................................... Washer ............................................................................................................... Ball Stud (Ball) .................................................................................................... Nut ...................................................................................................................... Gas Spring .......................................................................................................... Gas Spring ..................................................................................................... Ball Stud ......................................................................................................... Latch ................................................................................................................... Bracket ................................................................................................................ Screw .................................................................................................................. Nut ...................................................................................................................... Nut ...................................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Nut ...................................................................................................................... Hinge (RH) .......................................................................................................... Hinge (LH) .......................................................................................................... Shim (0.047 in.) .................................................................................................. Cotter Pin ............................................................................................................ Capscrew ............................................................................................................ Lockwasher ......................................................................................................... Screw .................................................................................................................. Washer ............................................................................................................... Capscrew ............................................................................................................ Grommet ............................................................................................................. Striker ................................................................................................................. Bolt ...................................................................................................................... Nut ...................................................................................................................... Screw .................................................................................................................. Capscrew ............................................................................................................ Washer ............................................................................................................... Nut ...................................................................................................................... Nut ...................................................................................................................... Washer ............................................................................................................... See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 10 1 4 2 1 2 1 2 2 4 2 2 4 2 1 1 4 2 2 6 2 2 2 1 1 4 1 4 8 2 2 8 1 1-17

UNIT CODE K005 NORTH AMERICA

11/2009

HOOD AND COVERS ITEM 41 42 43

PART NO.

DESCRIPTION

QTY

1464909 1396658 1466416

Trim Seal ............................................................................................................ Trim Seal ............................................................................................................ Trim Seal ............................................................................................................

2 2 2

FOOTNOTES: a

→ S/N K005V05721A

1-18

b

S/N K005V05722A →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

1-19

UNIT CODE K005 NORTH AMERICA

11/2009

SOUND REDUCTION (FIGURE 1-8)

1-20

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

SOUND REDUCTION KEY: A: 1830 mm Short Wheel Base B: 2100 mm Long Wheel Base ITEM 1 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

QTY A B

PART NO.

DESCRIPTION

1399809 1399810 1482394 293603 2034906 292680 136687 1400151 1400152 1400153 1400154 1400155 1304971 1468020 1468021 1468022 1468023 1468024 1468025 1399815 1399784 1468032 1468033 1465534 1467338 1467340 1467342 1467343 1467344 1467345 1467347 1490766

Undercarriage (FFigure 1-9)..................................................................... 1 Undercarriage (FFigure 1-9)..................................................................... .. Bracket ................................................................................................... 1 Capscrew ............................................................................................... 1 Washer .................................................................................................. 2 Washer .................................................................................................. 1 Nut ......................................................................................................... 1 Hood Liner (LH Hood) ............................................................................ 1 Hood Liner (RH Hood) ........................................................................... 1 Sound Liner (LH Door Panel) ................................................................ 1 Sound Liner (RH Door Panel) ................................................................ 1 Sound Liner (Front Cover) ..................................................................... 1 Fastener ................................................................................................. 11 Sound Liner (Seat) ................................................................................. 1 Sound Liner (Seat) ................................................................................. 1 Sound Liner (Seat) ................................................................................. 1 Sound Liner (Floor Plate) ....................................................................... 1 Sound Liner (Floor Plate) ....................................................................... 2 Barrier .................................................................................................... 1 Rivet ....................................................................................................... 15 Washer .................................................................................................. 15 Sound Liner (Radiator Cover) ................................................................ 1 Noise Panel (Radiator Barrier) ............................................................... 1 Seal ........................................................................................................ AR Barrier (RH Seat Panel) ......................................................................... 1 Barrier (RH Seat Panel) ......................................................................... 1 Barrier (LH Seat Panel) ......................................................................... 1 Barrier (LH Seat Panel) ......................................................................... 1 Barrier (RH Door Panel) ........................................................................ 1 Door Panel (LH Door Panel) .................................................................. 1 Panel (Front Panel) ................................................................................ 1 Pad (Latch) ............................................................................................ 1

1468027

Barrier ........................................................................................................

©2009 HYSTER COMPANY

See Service Manual for service procedures.

1

.. 1 1 1 2 1 1 1 1 1 1 1 11 1 1 1 1 2 1 15 15 1 1 AR 1 1 1 1 1 1 1 1 1

1-21

UNIT CODE K005 NORTH AMERICA

11/2009

UNDERCARRIAGE PAN (FIGURE 1-9)

1-22

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

UNDERCARRIAGE PAN KEY: A: 1830 mm Short Wheel Base B: 2100 mm Long Wheel Base ITEM

1 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14

QTY A B

PART NO.

DESCRIPTION

1399809 1399810 1397647 1397651 1399818 1399820 1399817 1399816 320155 302398 1399815 1399813 1399814 1399784 1399829 1399830 320156 292680

Undercarriage (Assembly) ......................................................................... Undercarriage (Assembly) ......................................................................... Undercarriage ........................................................................................ Undercarriage ........................................................................................ Bracket Wldmt ....................................................................................... Capscrew ............................................................................................... Bumper .................................................................................................. Screw ..................................................................................................... Washer .................................................................................................. Locknut .................................................................................................. Rivet ....................................................................................................... Insulator ................................................................................................. Insulator ................................................................................................. Washer .................................................................................................. Edge Protector (250 mm) ...................................................................... Edge Protector (420 mm) ...................................................................... Washer .................................................................................................. Washer ..................................................................................................

©2009 HYSTER COMPANY

See Service Manual for service procedures.

1 .. 1 .. 4 4 3 1 1 1 8 1 .. 8 2 4 4 4

.. 1 .. 1 6 6 3 1 1 1 8 .. 1 8 2 4 6 6

1-23

UNIT CODE K005 NORTH AMERICA

11/2009

OVERHEAD GUARD (FIGURE 1-10)

1-24

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

OVERHEAD GUARD ITEM 1 1 1 1 2 3 4 5 6 7 8 9 10 10 11 12

PART NO. b 1396039 a 1523718 b 1465443 a 1523715 2035800 316678 293644 296423 292683 293646 1363917 1363916 1363918 1356377 1465740 1494888

DESCRIPTION

QTY

Overhead Guard (Standard Height) .................................................................... Overhead Guard (Standard Height) .................................................................... Overhead Guard (Raised Height) ....................................................................... Overhead Guard (Raised Height) ....................................................................... Handle Grip ......................................................................................................... Screw .................................................................................................................. Capscrew ............................................................................................................ Washer ............................................................................................................... Lockwasher ......................................................................................................... Capscrew ............................................................................................................ Plug ..................................................................................................................... Plug ..................................................................................................................... Plug ..................................................................................................................... Plug ..................................................................................................................... Seal ..................................................................................................................... Plug .....................................................................................................................

1 1 1 1 2 4 4 6 6 2 6 14 2 2 1 8

FOOTNOTES: a

Gasoline and Diesel

©2009 HYSTER COMPANY

b

LPG And Dual Fuel

See Service Manual for service procedures.

1-25

UNIT CODE K005 NORTH AMERICA

11/2009

FLOOR PLATES AND COVERS (FIGURE 1-11)

1-26

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FLOOR PLATES AND COVERS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 20 20 21 22 23 24 25 26 27 28 29

PART NO. 1396147 1396148 2035798 2035980 1396641 1350215 1525246 1525248 1399399 1525247 1399337 1399338 1334790 176640 320157 302400 2036875 1338286 1385498 1382126 355844 a 1396012 b 1396009 1469317 375629 1347043 1347045 1400180 296511 302398 15212 320156

DESCRIPTION

QTY

Dash Display ....................................................................................................... 1 Cowl Cover ......................................................................................................... 1 Floorplate (Front) ................................................................................................ 1 Floorplate ............................................................................................................ 1 Floormat .............................................................................................................. 1 Nut ...................................................................................................................... 6 Screw .................................................................................................................. 3 Screw .................................................................................................................. 4 Washer ............................................................................................................... 9 Screw .................................................................................................................. 2 Flap (Right Cylinder) ........................................................................................... 1 Flap (Left Cylinder) ............................................................................................. 1 Washer ............................................................................................................... 6 Bolt ...................................................................................................................... 6 Washer ............................................................................................................... 6 Nut ...................................................................................................................... 6 Cover .................................................................................................................. 2 Storage Box (Without Cab) ................................................................................. 1 Cover .................................................................................................................. 1 Seal ................................................................................................................ AR Adhesive ......................................................................................................... AR Cover .................................................................................................................. 1 Cover .................................................................................................................. 1 Capscrew ............................................................................................................ 3 Washer ............................................................................................................... 3 Cover (Counterweight Exhaust) .......................................................................... 1 Fastener (Counterweight Exhaust) ..................................................................... 3 Lanyard ............................................................................................................... 1 Screw .................................................................................................................. 1 Locknut ............................................................................................................... 1 Cotter Pin ............................................................................................................ 1 Washer ............................................................................................................... 2

FOOTNOTES: a

Type Gasoline and Diesel

©2009 HYSTER COMPANY

b

Type LPG, Dual Fuel, GS, LPS, and DS

See Service Manual for service procedures.

1-27

UNIT CODE K005 NORTH AMERICA

11/2009

COUNTERWEIGHT (FIGURE 1-12)

1-28

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

COUNTERWEIGHT ITEM 1 1 1 1 1 1 2 3 3 4 5 6 7 8 9 10 11 12

PART NO.

DESCRIPTION

1388879 1388880 1385449 1388882 1388883 1385457 1388898 ..... ..... 2021395 292614 292689 1480019 302492 1335763 320158 292681 239503

Counterweight (H70XM) ..................................................................................... Counterweight (H80XM) ..................................................................................... Counterweight (H90XM) ..................................................................................... Counterweight (H100XM) ................................................................................... Counterweight (H110XM) ................................................................................... Counterweight (H120XM) ................................................................................... Tow Pin ............................................................................................................... Seal (H70-90XM) ................................................................................................ Seal (H100-120XM) ............................................................................................ Cap ..................................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Washer ............................................................................................................... Roll Pin ............................................................................................................... Shim (0.109 in.) .................................................................................................. Washer ............................................................................................................... Lockwasher ......................................................................................................... Nut ......................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 2 2 2 2 2 2 1 4 4 4 4

1-29

UNIT CODE K005 NORTH AMERICA

11/2009

REAR ACCESS SCREEN (FIGURE 1-13) (→ S/N K005D02642X)

1-30

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

REAR ACCESS SCREEN (→ S/N K005D02642X) ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

1350215 1399784 292680 287816 1399779 1465328 1399778

Nut ...................................................................................................................... Washer ............................................................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................ Screen (RH) (1830/1880 mm Short Wheel Base) .............................................. Screen (LH) (1830/1880 mm Short Wheel Base) ............................................... Screen (2100 mm Long Wheel Base) .................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

6 6 6 6 1 1 2

1-31

UNIT CODE K005 NORTH AMERICA

11/2009

REAR ACCESS SCREEN (FIGURE 1-14) (S/N K005D02643X →)

1-32

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

REAR ACCESS SCREEN (S/N K005D02643X →) ITEM 1 1 2 3 4 5 6

PART NO.

DESCRIPTION

1470920 1470922 1468699 1471535 292681 136749 1398062

Screen (H70XM) (1830/1880 mm Short Wheel Base) ........................................ Screen (H80-90XM) (1830/1880 mm Short Wheel Base) .................................. Screen (H100-120XM) (2100 mm Long Wheel Base) ........................................ Washer ............................................................................................................... Lockwasher ......................................................................................................... Screw .................................................................................................................. Nut ......................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 4 4 4 4

1-33

UNIT CODE K005 NORTH AMERICA

11/2009

LABELS AND PAINT (FIGURE 1-15)

1-34

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

LABELS AND PAINT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 25 25 25 25 26 27 27 27 27 27 27 27 28 28 28 29 30

PART NO. 2075656 2020517 1330920 1356137 1534660 a. . . . . 389688 170658 1325271 1345939 2309799 1354165 1399885 1385102 1335137 1330919 1335129 1304058 1336605 1330917 a. . . . . 166818 1354171 1374549 1399873 1399874 1399875 1399876 1399877 1399878 1501259 179420 179423 179414 179415 179417 179416 1378509 154065 154067 154066 1352190 2034459

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Label (Mast Warning) ......................................................................................... Label (Hyster) (Horizontal) .................................................................................. Label (No Riders) ................................................................................................ Label (Lift and Tilt) .............................................................................................. Label (Patents and Trademarks) ........................................................................ Label (Impact Rating Warning) ........................................................................... Nameplate .......................................................................................................... Rivet .................................................................................................................... Label (Fan Warning) ........................................................................................... Label (Fan Warning) (Pictorially) ........................................................................ Label (Parking Brake) ......................................................................................... Label (Antifreeze) ............................................................................................... Label (Hyster) (Counterweight) (Optional) .......................................................... Label (Drive Train Protection) ............................................................................. Label (Nameplate Tag) ....................................................................................... Label (Mast Warning) ......................................................................................... Label (Pinch Point) ............................................................................................. Nameplate (Incomplete) (Optional) ..................................................................... Label (Operator Warning) ................................................................................... Label (Operator Restraint) .................................................................................. Label (Nameplate) .............................................................................................. Rivet .................................................................................................................... Label (Flammable LPG) ...................................................................................... Label (Radial Tire Warning) ................................................................................ Label (H70XM) .................................................................................................... Label (H80XM) .................................................................................................... Label (H90XM) .................................................................................................... Label (H100XM) .................................................................................................. Label (H110XM) .................................................................................................. Label (H120XM) .................................................................................................. Nameplate (LP Tank) (Type LP, LPS, Dual Fuel) ............................................... Nameplate (Gasoline) (Type G) .......................................................................... Nameplate (Diesel) (Type D) .............................................................................. Nameplate (LPG) (Type LP) ............................................................................... U.L. Plate (Type GS) .......................................................................................... Nameplate (Type DS) ......................................................................................... U.L. Plate (Type LPS) ......................................................................................... U.L. Plate (Type Dual Fuel) ................................................................................ Label (Type GS) ................................................................................................. Label (Type DS) .................................................................................................. Label (Type LPS) ................................................................................................ Label (Battery Disconnect) (Type GS, LPS, DS) ................................................ Label (Ether Warning) ......................................................................................... See Service Manual for service procedures.

2 2 2 1 2 1 1 4 1 2 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 2 2 2 1 1 1-35

UNIT CODE K005 NORTH AMERICA

11/2009

LABELS AND PAINT ITEM 31 31 32 33 33 33 33 33 33 33 33 33 33

PART NO.

DESCRIPTION

QTY

340044 170658 1339672 370250 370251 370252 370253 370254 370255 370256 370257 370258 370259

Gripnail (Optional) ............................................................................................... Rivet .................................................................................................................... Label (Hyster) (Vertical) ...................................................................................... Label (Auxiliary Function - Reach) ...................................................................... Label (Auxiliary Function - Swing) ...................................................................... Label (Auxiliary Function - Stabilizer) ................................................................. Label (Auxiliary Function - Dump/Scoop) ........................................................... Label (Auxiliary Function - Upender) .................................................................. Label (Auxiliary Function - Push/Pull) ................................................................. Label (Auxiliary Function, Clamp) ....................................................................... Label (Auxiliary Function, Rotate) ....................................................................... Label (Auxiliary Function, Side-Shift) .................................................................. Label (Auxiliary Function - Fork Spreader) .........................................................

2 2 2 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

See Your Local Hyster Dealer

1-36

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

2

ENGINE ASSEMBLY

11/2009

UNIT CODE K005 NORTH AMERICA

SECTION 2 ENGINE ASSEMBLY DESCRIPTION

PAGE

ALTERNATOR MOUNTING DIESEL (→ 7/2001) .................................................................................................................................... DIESEL (7/2001 →) .................................................................................................................................... BAFFLE AND ATTACHING PARTS ................................................................................................................ CAMSHAFT AND OIL PAN GASOLINE AND LPG ................................................................................................................................. COOLANT PUMP DIESEL (→ 9/2001) .................................................................................................................................... DIESEL (9/2001 →) .................................................................................................................................... COOLING ........................................................................................................................................................ CRANKSHAFT AND PISTON DIESEL ........................................................................................................................................................ CYLINDER BLOCK DIESEL ........................................................................................................................................................ GASOLINE AND LPG ................................................................................................................................. CYLINDER HEAD DIESEL ........................................................................................................................................................ GASOLINE AND LPG ................................................................................................................................. ENGINE ASSEMBLY DIESEL ........................................................................................................................................................ GASOLINE AND LPG - WITH SERPENTINE BELT ................................................................................... ENGINE MOUNT DIESEL ........................................................................................................................................................ GASOLINE AND LPG ................................................................................................................................. EXHAUST DIESEL ........................................................................................................................................................ GASOLINE AND LPG - WITHOUT LOW EMISSIONS (→ S/N K005V04115Z) ........................................ GASOLINE AND LPG - WITHOUT LOW EMISSIONS (S/N K005V04116Z →) ........................................ THREE-WAY CATALYTIC CONVERTER - LPG WITH LOW EMISSIONS (→ S/N K005V04115Z) ......... THREE-WAY CATALYTIC CONVERTER - LPG WITH LOW EMISSIONS (S/N K005V04116Z →) ......... EXHAUST MANIFOLD GASOLINE AND LPG (→ S/N K005V04115Z) .......................................................................................... GASOLINE AND LPG (S/N K005V04116Z →) .......................................................................................... FAN DRIVE ASSEMBLY COOLING SYSTEM .................................................................................................................................... MANIFOLDS DIESEL (→ 7/2001) .................................................................................................................................... DIESEL (7/2001 →) .................................................................................................................................... OIL FILTER DIESEL ........................................................................................................................................................ OIL PAN AND PUMP DIESEL ........................................................................................................................................................ OIL PUMP GASOLINE AND LPG ................................................................................................................................. ROTARY EXHAUSTER DIESEL ........................................................................................................................................................ TIMING GEAR DIESEL ........................................................................................................................................................ ©2009 HYSTER COMPANY

See Service Manual for service procedures.

2-52 2-54 2-8 2-34 2-76 2-78 2-4 2-58 2-56 2-30 2-66 2-38 2-50 2-26 2-48 2-24 2-22 2-14 2-16 2-18 2-20 2-43 2-44 2-10 2-70 2-72 2-74 2-60 2-46 2-80 2-64 2-1

UNIT CODE K005 NORTH AMERICA

11/2009

SECTION 2 ENGINE ASSEMBLY DESCRIPTION

PAGE

VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG ................................................................................................................................. 2-40 VALVE COVER AND ROCKER ARM SHAFT DIESEL ........................................................................................................................................................ 2-68

2-2

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

2-3

UNIT CODE K005 NORTH AMERICA

11/2009

COOLING (FIGURE 2-1)

2-4

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

COOLING ITEM 1 2 3 4 5 6 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 25 26 27 28 29 30 31 32 33 34 35 35 36 37 38 39 40 41 42 43 44 45 46

PART NO. 178899 1400226 1400229 369815 1502000 2035359 2035357 1302954 1502000 1549449 1339457 136687 292680 292500 1359581 1457312 345453 336550 345454 344432 353310 340204 316678 1388911 1396187 1549372 1549449 2035355 2035354 895963 320159 292682 136692 1329272 1466001 197066 292678 302238 a 1397697 a 1397698 1397710 15127 1399312 1399313 1399310 1399311 1399314 320156 222038 12815 2029170

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Radiator Cap (Radiator) ...................................................................................... Plate (Screen Mounting) (Includes Screen Latch) .............................................. Screen ................................................................................................................ Clamp ................................................................................................................. Hose Clamp ........................................................................................................ Radiator Hose (Upper) (Gasoline and LPG) ....................................................... Radiator Hose (Upper, Diesel) ............................................................................ Hose ................................................................................................................... Hose Clamp (Gasoline and LPG) ....................................................................... Hose Clamp (Diesel) ........................................................................................... Clamp ................................................................................................................. Nut ...................................................................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................ Outlet .................................................................................................................. Hose ............................................................................................................... Outlet (Reservoir) ........................................................................................... Bushing .......................................................................................................... Cap ................................................................................................................. Reservoir ............................................................................................................ Clamp ................................................................................................................. Strap ................................................................................................................... Screw .................................................................................................................. Radiator .............................................................................................................. Bracket ................................................................................................................ Hose Clamp (Gasoline and LPG) ....................................................................... Hose Clamp (Diesel) ........................................................................................... Radiator Hose (Lower, Gasoline and LPG) ........................................................ Radiator Hose (Lower, Diesel) ............................................................................ Clamp (Gasoline and LPG) ................................................................................. Washer ............................................................................................................... Lockwasher ......................................................................................................... Nut ...................................................................................................................... Nut ...................................................................................................................... Clamp ................................................................................................................. Washer ............................................................................................................... Lockwasher ......................................................................................................... Capscrew ............................................................................................................ Shroud (Upper) ................................................................................................... Shroud (Lower) ................................................................................................... Shroud (Door) ..................................................................................................... Washer ............................................................................................................... Receptacle .......................................................................................................... Retainer .............................................................................................................. Washer ............................................................................................................... Spring ................................................................................................................. Stud .................................................................................................................... Washer ............................................................................................................... Rivet .................................................................................................................... Drain Valve (Drain) ............................................................................................. Rubber Mount (Rubber) ...................................................................................... See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 4 3 4 4 4 1 1 1 4 2 2 2 2 2 2 2 1 4 2-5

UNIT CODE K005 NORTH AMERICA

11/2009

COOLING ITEM

PART NO.

DESCRIPTION

QTY

FOOTNOTES: a

2-6

Replace with Kit 866145

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

2-7

UNIT CODE K005 NORTH AMERICA

11/2009

BAFFLE AND ATTACHING PARTS (FIGURE 2-2)

2-8

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

BAFFLE AND ATTACHING PARTS ITEM 1 1 2 3 3 4 5 6 7 8

PART NO.

DESCRIPTION

1471445 1471446 1471448 1471444 1471449 316678 1397808 292683 320161 1304971

Baffle (RH) .......................................................................................................... Baffle (LH) ........................................................................................................... Plate .................................................................................................................... Baffle (Bottom) (2100 mm Long Wheel Base) .................................................... Baffle (Bottom) (1830/1880 mm Short Wheel Base) .......................................... Screw .................................................................................................................. Washer ............................................................................................................... Lockwasher ......................................................................................................... Washer ............................................................................................................... Fastener (2100 mm Long Wheel Base) ..............................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1 1 5 2 6 2 1

2-9

UNIT CODE K005 NORTH AMERICA

11/2009

FAN DRIVE ASSEMBLY (FIGURE 2-3) COOLING SYSTEM

2-10

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FAN DRIVE ASSEMBLY COOLING SYSTEM ITEM 1 2 3 4 5 6 7 8 9 10 10 11 11 12 12 12 13 13 13 14 14 15 15 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 39

PART NO. 292527 292683 320161 1398062 2035322 2029170 287854 292682 320159 f 2035331 i 1499369 dg 1504426 i 1504410 be 1388794 g 1504180 i 1504380 e 128469 i 124668 257291 e 1396724 h 1504256 cdf 1384584 i 1495666 e 1396726 h 1531750 h 12928 e 302335 292522 292682 df 328565 i 2048095 df 1396171 a 1396779 a 1396780 a 1396781 a 1396730 ..... a 292681 i 1396779 1394712 a 136749 136749 35116 177948 1394595 293780 296011 1396174 53065 278085

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Capscrew ............................................................................................................ 2 Lockwasher ......................................................................................................... 2 Washer ............................................................................................................... 2 Nut ...................................................................................................................... 3 Support Plate ...................................................................................................... 1 Rubber Mount (Rubber) ...................................................................................... 4 Capscrew ............................................................................................................ 4 Lockwasher ......................................................................................................... 4 Washer ............................................................................................................... 4 Bracket ................................................................................................................ 1 Bracket ................................................................................................................ 1 Fan Mount ........................................................................................................... 1 Fan Mount ........................................................................................................... 1 Pin .................................................................................................................. 1 Pin .................................................................................................................. 1 Pin .................................................................................................................. 1 Ball Bearing .................................................................................................... 4 Ball Bearing .................................................................................................... 4 Adhesive ......................................................................................................... AR Spacer ............................................................................................................ 1 Spacer ............................................................................................................ 1 Fan Pulley ...................................................................................................... 1 Fan Pulley ...................................................................................................... 1 Washer ........................................................................................................... 1 Snap Ring ....................................................................................................... 1 Snap Ring ....................................................................................................... 1 Capscrew ....................................................................................................... 1 Capscrew ............................................................................................................ 1 Lockwasher ......................................................................................................... 1 V-Belt .................................................................................................................. 1 V-Belt (4 Rib) ...................................................................................................... 1 Belt Tensioner (V-Belt) ....................................................................................... 1 Belt Tensioner (Also for V-Belt) ...................................................................... 1 Spacer (V-Belt) ............................................................................................... 1 Pulley (V-Belt) ................................................................................................ 1 Washer (V-Belt) .............................................................................................. 1 Plate (V-Belt) .................................................................................................. 1 Lockwasher (V-Belt) ....................................................................................... 1 Belt Tensioner (Serpentine Belt) ......................................................................... 1 Fan (Draw Through) ........................................................................................... 1 Screw (V-Belt) ..................................................................................................... 1 Screw .................................................................................................................. 4 Capscrew (Diesel) .............................................................................................. 4 Lockwasher (Diesel) ........................................................................................... 4 Adapter (Diesel) .................................................................................................. 1 Lockwasher ......................................................................................................... 8 Capscrew ............................................................................................................ 8 Drive Shaft (Diesel) ............................................................................................. 1 Flange ............................................................................................................ 2 Kit-Shaft and Bearing ..................................................................................... 2 See Service Manual for service procedures.

2-11

UNIT CODE K005 NORTH AMERICA

11/2009

FAN DRIVE ASSEMBLY COOLING SYSTEM ITEM 39 39 39 40 41 42 42 43 44 44 45 46 46 47 48 49 50 51 52 53

PART NO. 1394581 53065 278085 136985 1396726 f 1394702 i 1495665 292682 287854 287837 f 320159 1499373 i 2035323 1397807 1397808 320161 292535 292683 287837 292681

DESCRIPTION

QTY

Drive Shaft (Gasoline and LPG) ......................................................................... Flange ............................................................................................................ Kit-Shaft and Bearing ..................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Pulley (Pump Drive) (V-Belt) ............................................................................... Pulley (4 Rib) (Pump Drive) (Serpentine Belt) .................................................... Lockwasher ......................................................................................................... Capscrew ............................................................................................................ Capscrew (Diesel) .............................................................................................. Washer ............................................................................................................... Bracket ................................................................................................................ Bracket ................................................................................................................ Mount (Long Wheel Base) .................................................................................. Washer (Long Wheel Base) ........................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................ Lockwasher ......................................................................................................... Capscrew ............................................................................................................ Lockwasher .........................................................................................................

1 2 2 1 1 1 1 2 6 6 4 1 1 2 2 6 2 6 6 4

FOOTNOTES: a b c d e

Included with 1396171 Service with 1504180 (Qty. 1), 124668 (Qty. 2), 1504256 (Qty. 1) Service with Fan Mount Assembly 1504426 → S/N K005D06506Y → S/N K005V01822Y

2-12

f g h i

→ S/N K005V02243Z S/N K005V01822Y ↔ S/N K005V02243Z S/N K005V01823Y → S/N K005V02244Z →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

2-13

UNIT CODE K005 NORTH AMERICA

11/2009

EXHAUST (FIGURE 2-4) GASOLINE AND LPG — WITHOUT LOW EMISSIONS (→ S/N K005V04115Z)

2-14

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

EXHAUST GASOLINE AND LPG – WITHOUT LOW EMISSIONS (→ S/N K005V04115Z) ITEM 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

PART NO. 1498089 1397820 1396576 a 2037113 2037114 1394803 1397815 1397474 1337118 1335898 63116 1396574 1396696 1399792 1397822 68968 287854 1399791 292682 1398118 316826 1499369 1351177 1351176 292517 320159 1351178

DESCRIPTION

QTY

Exhaust Pipe ....................................................................................................... Exhaust Pipe ....................................................................................................... Exhaust Pipe ....................................................................................................... Muffler ................................................................................................................. Muffler ................................................................................................................. Exhaust Pipe (Counterweight) ............................................................................ Seal ..................................................................................................................... Flange ................................................................................................................. Capscrew ............................................................................................................ Spring ................................................................................................................. Clamp ................................................................................................................. Overhead Exhaust .............................................................................................. Exhaust Pipe ....................................................................................................... Heat Shield ......................................................................................................... Heat Shield ......................................................................................................... Clamp ................................................................................................................. Capscrew ............................................................................................................ Heat Shield ......................................................................................................... Lockwasher ......................................................................................................... Exhaust Pipe ....................................................................................................... Nut ...................................................................................................................... Bracket ................................................................................................................ Rubber Cushion .................................................................................................. Washer ............................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Cover ..................................................................................................................

1 1 1 1 1 1 2 1 2 2 4 1 1 1 1 1 3 1 3 1 2 1 4 2 2 5 1

FOOTNOTES: a

Type GS and LPS

©2009 HYSTER COMPANY

See Service Manual for service procedures.

2-15

UNIT CODE K005 NORTH AMERICA

11/2009

EXHAUST (FIGURE 2-5) GASOLINE AND LPG — WITHOUT LOW EMISSIONS (S/N K005V04116Z →)

2-16

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

EXHAUST GASOLINE AND LPG – WITHOUT LOW EMISSIONS (S/N K005V04116Z →) ITEM 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PART NO. 1476015 1476018 1476107 a 2037113 2037114 1394803 1338258 1499514 1337118 1335898 63116 1396574 1396696 1476017 1397822 68968 287854 1399791 292682 1500439 316826 1499369 1351177 1351176 292517 320159 1351178 1396518

DESCRIPTION

QTY

Exhaust Pipe ....................................................................................................... Exhaust Pipe ....................................................................................................... Exhaust Pipe ....................................................................................................... Muffler ................................................................................................................. Muffler ................................................................................................................. Exhaust Pipe (Counterweight) ............................................................................ Seal ..................................................................................................................... Flange ................................................................................................................. Capscrew ............................................................................................................ Spring ................................................................................................................. Clamp ................................................................................................................. Overhead Exhaust .............................................................................................. Exhaust Pipe ....................................................................................................... Exhaust Pipe ....................................................................................................... Heat Shield ......................................................................................................... Clamp ................................................................................................................. Capscrew ............................................................................................................ Heat Shield ......................................................................................................... Lockwasher ......................................................................................................... Exhaust Pipe ....................................................................................................... Nut ...................................................................................................................... Bracket ................................................................................................................ Rubber Cushion .................................................................................................. Washer ............................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Cover .................................................................................................................. Plug .....................................................................................................................

1 1 1 1 1 1 2 2 6 6 4 1 1 1 1 2 3 1 3 1 2 1 4 2 2 5 1 1

FOOTNOTES: a

Type GS and LPS

©2009 HYSTER COMPANY

See Service Manual for service procedures.

2-17

UNIT CODE K005 NORTH AMERICA

11/2009

EXHAUST (FIGURE 2-6) THREE-WAY CATALYTIC CONVERTER — LPG WITH LOW EMISSIONS (→ S/N K005V04115Z)

2-18

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

EXHAUST THREE-WAY CATALYTIC CONVERTER – LPG WITH LOW EMISSIONS (→ S/N K005V04115Z) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 19 20 21 22 23 24 25 26 27 28 29

PART NO. 1397474 1337118 1335898 1397815 1397816 63116 68968 1396576 1399791 1399792 1397822 2037124 292517 1351176 320159 316826 1351177 a 1392734 b 1397820 a 1392735 b 1398118 1396518 1397866 1396696 1396574 63116 287854 292682 320159 1351178 1394803

DESCRIPTION

QTY

Flange ................................................................................................................. Capscrew ............................................................................................................ Spring ................................................................................................................. Seal ..................................................................................................................... Exhaust Pipe (Exhaust) ...................................................................................... Clamp ................................................................................................................. Clamp ................................................................................................................. Exhaust Pipe ....................................................................................................... Heat Shield ......................................................................................................... Heat Shield ......................................................................................................... Heat Shield ......................................................................................................... Catalytic Converter (Three-Way) ........................................................................ Capscrew ............................................................................................................ Washer ............................................................................................................... Washer ............................................................................................................... Nut ...................................................................................................................... Rubber Cushion .................................................................................................. Exhaust Pipe ....................................................................................................... Exhaust Pipe ....................................................................................................... Exhaust Pipe ....................................................................................................... Exhaust Pipe ....................................................................................................... Plug ..................................................................................................................... Sensor ................................................................................................................ Exhaust Pipe ....................................................................................................... Overhead Exhaust .............................................................................................. Clamp ................................................................................................................. Capscrew ............................................................................................................ Lockwasher ......................................................................................................... Washer ............................................................................................................... Cover .................................................................................................................. Exhaust Pipe (Counterweight) ............................................................................

2 6 6 2 1 3 1 1 1 1 1 1 2 2 2 2 4 1 1 1 1 1 1 1 1 5 3 3 3 1 1

FOOTNOTES: a

→ S/N K005D03078X

©2009 HYSTER COMPANY

b

S/N K005D03079X →

See Service Manual for service procedures.

2-19

UNIT CODE K005 NORTH AMERICA

11/2009

EXHAUST (FIGURE 2-7) THREE-WAY CATALYTIC CONVERTER — LPG WITH LOW EMISSIONS (S/N K005V04116Z →)

2-20

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

EXHAUST THREE-WAY CATALYTIC CONVERTER – LPG WITH LOW EMISSIONS (S/N K005V04116Z →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28

PART NO. 1402189 1337118 1335898 1338258 1476045 1476048 68968 1476052 1511725 2054282 1397822 2054419 292517 1351176 320159 316826 1351177 1394803 a 1537498 1351178 1396518 1397866 1396696 1396574 63116 287854 292682 1512403 1460477

DESCRIPTION

QTY

Gasket ................................................................................................................ Capscrew ............................................................................................................ Spring ................................................................................................................. Seal ..................................................................................................................... Exhaust Pipe ....................................................................................................... Exhaust Pipe ....................................................................................................... Clamp ................................................................................................................. Exhaust Pipe ....................................................................................................... Heat Shield ......................................................................................................... Wire Harness (Closed Loop) .............................................................................. Heat Shield ......................................................................................................... Catalytic Converter (Three-Way) ........................................................................ Capscrew ............................................................................................................ Washer ............................................................................................................... Washer ............................................................................................................... Nut ...................................................................................................................... Rubber Cushion .................................................................................................. Exhaust Pipe (Counterweight) ............................................................................ Exhaust Pipe (Counterweight) ............................................................................ Cover .................................................................................................................. Plug ..................................................................................................................... Sensor ................................................................................................................ Exhaust Pipe ....................................................................................................... Overhead Exhaust .............................................................................................. Clamp ................................................................................................................. Capscrew ............................................................................................................ Lockwasher ......................................................................................................... Capscrew ............................................................................................................ Nut ......................................................................................................................

3 6 6 2 1 1 1 1 1 1 1 1 2 2 5 2 4 1 1 1 1 1 1 1 2 3 3 6 6

FOOTNOTES: a

Type LPS

©2009 HYSTER COMPANY

See Service Manual for service procedures.

2-21

UNIT CODE K005 NORTH AMERICA

11/2009

EXHAUST (FIGURE 2-8) DIESEL

2-22

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

EXHAUST DIESEL ITEM 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NO. 2037114 b 2037113 a 2038000 1394803 63116 1396076 1398113 1398114 1396079 1396574 1396696 1337118 1335898 1396139 292682 1399791 316826 1499369 1351177 1351176 292517 320159 287854 1351178

DESCRIPTION

QTY

Muffler ................................................................................................................. Muffler ................................................................................................................. Catalytic Converter ............................................................................................. Exhaust Pipe (Counterweight) ............................................................................ Clamp ................................................................................................................. Exhaust Pipe ....................................................................................................... Exhaust Pipe ....................................................................................................... Exhaust Pipe ....................................................................................................... Adapter ............................................................................................................... Overhead Exhaust .............................................................................................. Exhaust Pipe ....................................................................................................... Capscrew ............................................................................................................ Spring ................................................................................................................. Seal ..................................................................................................................... Lockwasher ......................................................................................................... Heat Shield ......................................................................................................... Nut ...................................................................................................................... Bracket ................................................................................................................ Rubber Cushion .................................................................................................. Washer ............................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Capscrew ............................................................................................................ Cover ..................................................................................................................

1 1 1 1 4 1 1 1 1 1 1 1 1 1 3 1 2 1 4 2 2 5 3 1

FOOTNOTES: a

Two-Way Catalytic

©2009 HYSTER COMPANY

b

Type DS

See Service Manual for service procedures.

2-23

UNIT CODE K005 NORTH AMERICA

11/2009

ENGINE MOUNT (FIGURE 2-9) GASOLINE AND LPG

2-24

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

ENGINE MOUNT GASOLINE AND LPG ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO.

DESCRIPTION

1394718 1493062 293690 292685 316828 1357322 292573 1397762 1397761 1378198 1394437 1388704 1394438 1394436 293630 292682

Mount (LH) .......................................................................................................... 1 Mount (RH) ......................................................................................................... 1 Capscrew ............................................................................................................ 2 Lockwasher ......................................................................................................... 2 Nut ...................................................................................................................... 4 Washer ............................................................................................................... 2 Capscrew ............................................................................................................ 2 Shim (0.039 in.) .................................................................................................. AR Washer ............................................................................................................... 2 Cup ..................................................................................................................... 2 Spacer ................................................................................................................ 2 Isolator ................................................................................................................ 2 Washer ............................................................................................................... 2 Bumper ............................................................................................................... 2 Capscrew ............................................................................................................ 6 Lockwasher ......................................................................................................... 6

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-25

UNIT CODE K005 NORTH AMERICA

11/2009

ENGINE ASSEMBLY (FIGURE 2-10) GASOLINE AND LPG — WITH SERPENTINE BELT

2-26

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

ENGINE ASSEMBLY GASOLINE AND LPG – WITH SERPENTINE BELT ITEM 1 1 1 1 2 2 3 4 5 6 7 8 9 10 11 11 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 37 38 39 40 41 42

PART NO. b 1484634 d 1506842 e 1524199 ag 1538872 c 369139 f 1514915 1330725 1371229 1450643 1384577 1383204 1377750 1398105 1384578 1397457 c 1384581 f 1523722 264134 1394594 1450869 c 1399293 f 1519843 1510649 321734 379407 1400173 2043404 1396779 15156 16598 15154 133469 15056 320159 292682 39373 177947 34811 221546 292681 136681 c 1469605 f 1533891 15152 15052 1399309 1399298 360387 221522 .....

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Engine Assy-Lpg (1MY 2001 Series Engine) ..................................................... 1 Engine Assy-Gas (2MY 2002 Series Engine) ..................................................... 1 Engine Assy-Gas (3MY 2003 Series Engine) ..................................................... 1 Engine Assy-Gas (4MY 2004 Series Engine) ..................................................... 1 Dipstick Tube (Dipstick) ...................................................................................... 1 Dipstick Tube (Dipstick) ...................................................................................... 1 Gasket (Thermostat) ........................................................................................... 1 Water Outlet ........................................................................................................ 1 Thermostat .......................................................................................................... 1 Bracket (Alternator) ............................................................................................. 1 Water Pump Pulley (Water Pump) (Water Pump) .............................................. 1 Pulley .................................................................................................................. 1 Stud .................................................................................................................... 3 Bracket (Tensioner) ............................................................................................ 1 Bracket (G and GS) ............................................................................................ 1 Bracket (LPG) ..................................................................................................... 1 Bracket (LPG) ..................................................................................................... 1 Loctite ................................................................................................................. AR Adapter (Drive Shaft) .......................................................................................... 1 Distributor (FFigure 4-11).................................................................................. 1 Bracket ................................................................................................................ 1 Bracket ................................................................................................................ 1 Dipstick ............................................................................................................... 1 Pcv Valve ............................................................................................................ 1 Fitting .................................................................................................................. 1 Support (Spark Plug Wire) .................................................................................. 1 V-Belt (Micro-V 6 Rib) (56 in.) ............................................................................. 1 Belt Tensioner ..................................................................................................... 1 Lockwasher ......................................................................................................... 10 Capscrew ............................................................................................................ 2 Lockwasher ......................................................................................................... 3 Capscrew ............................................................................................................ 2 Nut ...................................................................................................................... 3 Washer ............................................................................................................... 1 Lockwasher ......................................................................................................... 2 O-Ring ................................................................................................................ 1 Lockwasher ......................................................................................................... 3 Screw .................................................................................................................. 3 Capscrew ............................................................................................................ 1 Lockwasher ......................................................................................................... 4 Capscrew ............................................................................................................ 4 Bracket ................................................................................................................ 1 Bracket ................................................................................................................ 1 Lockwasher ......................................................................................................... 3 Nut ...................................................................................................................... 2 Lubricant ............................................................................................................. 1 Flywheel .............................................................................................................. 1 Loctite ................................................................................................................. AR Capscrew ............................................................................................................ 1 Dowel Pin ............................................................................................................ 1 See Service Manual for service procedures.

2-27

UNIT CODE K005 NORTH AMERICA

11/2009

ENGINE ASSEMBLY GASOLINE AND LPG – WITH SERPENTINE BELT ITEM 43 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78

PART NO. c 1397754 f 1523723 16597 287854 136692 1452901 1399824 1452904 1351987 293630 292521 1399836 1350036 1300152 14761 379400 379405 353199 15162 15157 201808 15134 1399770 1399771 1508442 1350215 1397614 1399825 15176 16598 18460 1397716 288394 322784 1456112 1490290 1452270

DESCRIPTION

QTY

Bracket ................................................................................................................ 1 Bracket ................................................................................................................ 1 Capscrew ............................................................................................................ 2 Capscrew ............................................................................................................ 2 Nut ...................................................................................................................... 2 Wire Harness (LH) (Spark Plug) ......................................................................... 1 Wire Harness (RH) (Spark Plug) ........................................................................ 1 Ignition Cable (Coil) ............................................................................................ 1 Wire Harness (Primary) ...................................................................................... 1 Capscrew ............................................................................................................ 1 Capscrew ............................................................................................................ 1 Hose (Breather) .................................................................................................. 1 Oil Filter (Breather) ............................................................................................. 1 Washer ............................................................................................................... 1 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 Clamp ................................................................................................................. 1 Clamp ................................................................................................................. 1 Lockwasher ......................................................................................................... 1 Lockwasher ......................................................................................................... 1 Fitting .................................................................................................................. 1 Washer ............................................................................................................... 1 Bracket ................................................................................................................ 1 Bracket ................................................................................................................ 1 Guard .................................................................................................................. 1 Nut ...................................................................................................................... 4 Screw .................................................................................................................. 4 Support ............................................................................................................... 3 Lockwasher ......................................................................................................... 2 Capscrew ............................................................................................................ 2 Capscrew ............................................................................................................ 1 Bolt ...................................................................................................................... 1 Sealant ................................................................................................................ AR Lubricant (Corrosion Preventive) (Corrosive Preventive) ................................... AR Bolt ...................................................................................................................... 6 Guard .................................................................................................................. 1 Nut ...................................................................................................................... 1

FOOTNOTES: a b c d

Replacement Engine 1501043 For LPG and 1501042 for Gasoline → S/N K005V01677Y → S/N K005V04115Z S/N K005V01678Y ↔ S/N K005V04115Z

2-28

e f g

S/N K005V04116Z ↔ S/N K005V05128A S/N K005V04116Z → S/N K005V05129A →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

2-29

UNIT CODE K005 NORTH AMERICA

11/2009

CYLINDER BLOCK (FIGURE 2-11) GASOLINE AND LPG

2-30

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

CYLINDER BLOCK GASOLINE AND LPG KEY: A: 1MY 2001 Series Engine B: 2MY 2002 Series Engine C: 3MY 2003 Series Engine ITEM

PART NO.

1 1 2 2 3 3 4 5 6 7 7 8 9 9 10 11 11

c 1484634 d 1506842 e 1524199 af 1538872 1501157 ..... b 1390759 1390760 b 1390761 1390765 1360179 1360182 1330450 b 1390770 375580 1460386 159971 169718 263842 b 1460737 1460738

12 13 13 14 15 16 17 18 18 19 19 19 20 21 22 23 24 25 26 27 28 28

1390773 1358156 1514968 159977 1374313 1335499 1451319 1335212 1500884 274232 1514267 1358026 375601 1460330 1450555 1460331 375575 375602 1335226 1331341 1358079 388302

©2009 HYSTER COMPANY

DESCRIPTION

A

QTY B

C

Engine Assy-Lpg ............................................................................... Engine Assy-Gas ............................................................................... Engine Assy-Gas ............................................................................... Engine Assy-Gas (4MY 2004 Series) ................................................ Short Block .................................................................................... Short Block Assembly ................................................................... Kit-Piston (Standard) ................................................................ Kit-Piston (0.020 O/S) (0,5 mm) ............................................... Kit-Piston Ring .......................................................................... Kit-Piston Ring (0.020 O/S) (0,5 mm) ....................................... Piston Rod ................................................................................ Bolt ....................................................................................... Nut ........................................................................................ Piston Rod Bearing (Connecting Rod) ...................................... Piston Rod Bearing (Undersize) (0.0055 in.) (0,014 mm) ......... Crankshaft ................................................................................ Plug ........................................................................................... Plug ........................................................................................... Bolt ............................................................................................ Kit-Crankshaft Bearing (Crankshaft) ......................................... Kit-Crankshaft Bearing (0.020 in. O/S) (Crankshaft) (0.020 in.) ............................................................................................. Kit-Crankshaft Bearing (0.001 in.) (Crankshaft) ........................ Valve ......................................................................................... Valve ......................................................................................... Pin ............................................................................................. Plug ........................................................................................... Pin ............................................................................................. Key ................................................................................................ Gasket ........................................................................................... Gasket ........................................................................................... Plug ............................................................................................... Plug ............................................................................................... Plug ............................................................................................... Pin (CR/SHF RR Seal Retainer) ................................................... Retainer ......................................................................................... Stud .......................................................................................... Seal ........................................................................................... Bolt ................................................................................................ Bolt ................................................................................................ Nut ................................................................................................. Plug ............................................................................................... Plug (LH) ....................................................................................... Plug (RH) ......................................................................................

1 .. .. .. 1 .. 6 6 6 6 6 2 2 6 6 1 5 .. 10 3

.. 1 .. .. .. 1 6 6 6 6 6 2 2 6 .. 1 .. 5 10 3

.. .. 1 1 .. 1 6 6 6 6 6 2 2 6 .. 1 .. .. 10 3

3 1 1 .. 4 1 2 1 1 .. 5 .. .. 1 1 2 1 2 1 1 3 3 2

3 1 .. 1 4 1 2 1 .. 1 2 1 .. 1 1 2 1 2 1 .. 3 3 2

3 1 .. 1 4 1 2 1 .. 1 .. .. 2 1 1 2 1 1 1 .. 3 .. 3

See Service Manual for service procedures.

2-31

UNIT CODE K005 NORTH AMERICA

11/2009

FOOTNOTES: a b c

Replacement Engine 1581043 for LPG and 1581042 for Gasoline Standard → S/N K005V01677Y

2-32

d e f

S/N K005V01678Y ↔ S/N K005V04115Z S/N K005V04116Z ↔ S/N K005V05128A S/N K005V05129A →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

2-33

UNIT CODE K005 NORTH AMERICA

11/2009

CAMSHAFT AND OIL PAN (FIGURE 2-12) GASOLINE AND LPG

2-34

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

CAMSHAFT AND OIL PAN GASOLINE AND LPG ITEM

1 2 3 4 5 6 7 8 9 9 10 10 11 11 12 12 12 13 14 15 16 17 18 19 20 20 20 20 21 21 21 22 23 24 24 24 25 26 27 28 28 28 29 30 30 31

PART NO. d 1484634 e 1506842 e 1524199 cf 1538872 1456111 1374297 1471556 ..... ..... 1374301 1374299 1374298 b 1454955 a 1454955 b 1454956 a 1454956 b 1454957 a 1454957 1383257 1383257 1383257 1320000 1451321 1389100 263828 1393350 1386176 375587 1386178 1514969 1514969 1451319 1386180 1514268 1514268 1386179 1377103 1389092 1389092 1389092 1377104 1374317 1386183 1360178 388313 388313 1471558 1460757 1460758 1374315

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Engine Assy-Lpg (1MY 2001 Series Engine) ..................................................... Engine Assy-Gas (2MY 2002 Series Engine) ..................................................... Engine Assy-Gas (3MY 2003 Series Engine) ..................................................... Engine Assy-Gas (4MY 2004 Series Engine) ..................................................... Camshaft ........................................................................................................ Pin .............................................................................................................. Kit-Repair Cable Chain ................................................................................... Sprocket ..................................................................................................... Sprocket ..................................................................................................... Bolt ................................................................................................................. Bolt ................................................................................................................. Retainer .......................................................................................................... Bearing (Position A, D) ................................................................................... Bearing (Position A) ....................................................................................... Bearing (Position C) ....................................................................................... Bearing (Position B, D) ................................................................................... Bearing (Position B) ....................................................................................... Bearing (Position C) ....................................................................................... Bolt (2001 Series Engine) .............................................................................. Bolt (2002 Series Engine) .............................................................................. Bolt (2003 Series Engine) .............................................................................. Oil Filter .......................................................................................................... Bearing ........................................................................................................... Water Pump ................................................................................................... Gasket ........................................................................................................ Fitting .............................................................................................................. Engine Oil Pump ............................................................................................ Fitting .............................................................................................................. Damper (2001 Series Engine) ........................................................................ Damper (2002 Series Engine) ........................................................................ Damper (2003 Series Engine) ........................................................................ Key ................................................................................................................. Cover (2001 Series Engine) ........................................................................... Engine Cover (2002 Series Engine) ............................................................... Engine Cover (2003 Series Engine) ............................................................... Bolt ............................................................................................................. Bolt ............................................................................................................. Grommet (2001 Series Engine) ................................................................. Grommet (2002 Series Engine) ................................................................. Grommet (2003 Series Engine) ................................................................. Seal ............................................................................................................ Bolt ................................................................................................................. Bolt ................................................................................................................. Nut (2001 Series Engine) ............................................................................... Nut (2002 Series Engine) ............................................................................... Nut (2003 Series Engine) ............................................................................... Oil Pan ............................................................................................................ Screw ......................................................................................................... Gasket ........................................................................................................ Kit-Gear .......................................................................................................... See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 3 2 1 2 1 1 2 1 1 4 5 5 1 1 1 2 1 1 1 1 1 1 1 1 1 1 3 2 1 6 6 1 6 10 1 1 1 1 1 1 1 2-35

UNIT CODE K005 NORTH AMERICA

11/2009

CAMSHAFT AND OIL PAN GASOLINE AND LPG ITEM 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

PART NO.

DESCRIPTION

QTY

1374326 1377107 1374314 1374313 1339963 1460322 369748 1374108 1386184 1383263 130845 1460332 1471560 1514964 1514965 1514963 1514962

Retainer .......................................................................................................... Shaft ............................................................................................................... Bearing ....................................................................................................... Plug ................................................................................................................ Bolt ................................................................................................................. Gasket ............................................................................................................ Washer ........................................................................................................... Bolt ................................................................................................................. Gasket ............................................................................................................ Cap ................................................................................................................. Clamp ............................................................................................................. Hose Assy ...................................................................................................... Clamp ............................................................................................................. O-Ring ............................................................................................................ Bolt ................................................................................................................. Sensor (Crankshaft Position) ......................................................................... Ring (Crankshaft Position Sensor) .................................................................

1 1 1 1 2 1 5 10 1 1 1 1 2 1 1 1 1

1460768 1454974

Kit-Bearing .......................................................................................................... Bearing Set .........................................................................................................

1 1

FOOTNOTES: a b c

GM Identifcation Number on Left Side of Rear Transmission Housing Starts with "A" Followed by 8 Digits GM Identification Number on Left Side of Rear Transmission Housing is 8 Digits Replacement Engine 1581043 for LPG and 1581042 for Gasoline.

2-36

d e f

→ S/N K005V01677Y S/N K005V16778Y ↔ S/N K005V05128A S/N K005V05129A →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

2-37

UNIT CODE K005 NORTH AMERICA

11/2009

CYLINDER HEAD (FIGURE 2-13) GASOLINE AND LPG

2-38

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

CYLINDER HEAD GASOLINE AND LPG KEY: A: 1MY 2001 Series Engine B: 2MY 2002 Series Engine C: 3MY 2003 Series Engine ITEM

1 1 2 2 3 4 4 5 6 7 8 9 10

PART NO. b 1484634 c 1506842 d 1524199 ae 1538872 1471557 1482700 1471555 1389051 1377110 1386194 1482701 1386195 1393127 1386197 1386198 1460384 1489643

DESCRIPTION

A

QTY B

C

Engine Assy-Lpg ............................................................................... Engine Assy-Gas ............................................................................... Engine Assy-Gas ............................................................................... Engine Assy-Gas (4MY 2004 Series) ................................................ Cylinder Head ............................................................................... Cylinder Head (Optional) ............................................................... Rocker Arm ................................................................................... Bolt ............................................................................................ Valve Stop ..................................................................................... Exhaust Valve ............................................................................... Exhaust Valve (Optional) .............................................................. Inlet Valve ..................................................................................... Cap ................................................................................................ Seal (Black) ................................................................................... Spring ............................................................................................ Seal (Orange) ................................................................................ Support (Rocker Arm) ...................................................................

1 .. .. .. 2 2 12 4 24 6 6 6 12 6 12 6 ..

.. 1 .. .. 2 .. 12 4 24 6 .. 6 12 6 12 6 2

.. .. 1 1 2 .. 12 4 24 6 .. 6 12 6 12 6 2

FOOTNOTES: a b c

Replacement Engine 1581043 for LPG and 1581042 Gasoline → S/N K005V01677Y S/N K005V01678Y ↔ S/N K005V04115Z

©2009 HYSTER COMPANY

d e

S/N K005V04116Z ↔ S/N K005V05128A S/N K005V05129A →

See Service Manual for service procedures.

2-39

UNIT CODE K005 NORTH AMERICA

11/2009

VALVE COVER AND INLET MANIFOLD (FIGURE 2-14) GASOLINE AND LPG

2-40

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG KEY: A: 1MY 2001 Series Engine B: 2MY 2002 Series Engine C: 2MY 2003 Series Engine D: 4MY 2004 Series Engine ITEM

1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 25 26 26 27 28 29 30 31 32 33 34 35

PART NO. c 1484634 d 1506842 e 1524199 bf 1538872 1386185 1389102 1374290 1450869 1334423 1374288 1331341 1641492 1452376 1389093 1383904 1374289 1386186 1386187 1374293 a 1377792 a 1377793 a 1377794 1471559 1389050 1389051 1386189 1386190 1460333 1386191 15156 1380802 1502741 352952 1529010 1316488 1316494 1384349 1383257 1383241 15154 133469 379407 388514

©2009 HYSTER COMPANY

DESCRIPTION

A

QTY B C

D

Engine Assy-Lpg ....................................................................... Engine Assy-Gas ...................................................................... Engine Assy-Gas ...................................................................... Engine Assy-Gas ...................................................................... Cover (LH) ............................................................................ Cover (RH) ........................................................................... Cap (Oil) ............................................................................... Distributor ............................................................................. Gasket .................................................................................. Grommet ............................................................................... Plug ...................................................................................... Spark Plug ............................................................................ Spark Plug (Optional) ........................................................... Bolt ....................................................................................... Grommet ............................................................................... Bolt ....................................................................................... Intake Manifold (Intake) (Inlet) .............................................. Kit-Gasket ............................................................................. Gasket .................................................................................. Bolt (Long) ............................................................................ Bolt (Medium) ....................................................................... Bolt (Short) ........................................................................... Valve Lifter ............................................................................ Guide .................................................................................... Bolt ....................................................................................... Push Rod .............................................................................. Cylinder Head Gasket .......................................................... Kit-Gasket (Cylinder Head) ................................................... Ignition Coil ........................................................................... Lockwasher .......................................................................... Exhaust Manifold .................................................................. Exhaust Manifold .................................................................. Heat Shield ........................................................................... Heat Shield ........................................................................... Shield .................................................................................... Shield .................................................................................... Stud ...................................................................................... Bolt ....................................................................................... Support ................................................................................. Lockwasher .......................................................................... Capscrew .............................................................................. Fitting .................................................................................... Dipstick .................................................................................

1 .. .. .. 1 1 1 1 1 3 1 6 6 8 6 6 1 1 2 10 4 12 12 2 4 12 2 .. 1 2 1 .. 1 .. 2 2 6 12 1 4 4 1 1

.. 1 .. .. 1 1 1 1 1 3 1 6 6 8 6 6 1 1 2 10 4 12 12 2 4 12 2 .. 1 2 1 .. 1 .. 2 2 6 12 1 4 4 1 1

.. .. .. 1 1 1 1 1 1 3 1 6 6 8 6 6 1 1 2 10 4 12 12 2 2 12 .. 1 1 5 .. 1 .. 1 2 2 .. 12 1 4 4 1 ..

See Service Manual for service procedures.

.. .. 1 .. 1 1 1 1 1 3 1 6 6 8 6 6 1 1 2 10 4 12 12 2 4 12 2 .. 1 5 1 .. 1 .. 2 2 6 12 1 4 4 1 1

2-41

UNIT CODE K005 NORTH AMERICA

11/2009

VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG KEY: A: 1MY 2001 Series Engine B: 2MY 2002 Series Engine C: 2MY 2003 Series Engine D: 4MY 2004 Series Engine ITEM 35 36 36 37 38 39 40 41 42 43 44 45 46 47 48 49

PART NO. 1510649 369139 1514915 133696 1383237 1383211 1383213 1383239 1333806 16836 15155 16394 1371229 1450643 1330725 16598

DESCRIPTION Dipstick ................................................................................. Dipstick Tube ........................................................................ Dipstick Tube ........................................................................ Clamp ................................................................................... Gasket .................................................................................. Plate ..................................................................................... Gasket .................................................................................. Spacer .................................................................................. Gasket .................................................................................. Capscrew .............................................................................. Lockwasher .......................................................................... Capscrew .............................................................................. Water Outlet ......................................................................... Thermostat ........................................................................... Gasket .................................................................................. Capscrew ..............................................................................

A

QTY B C

D

.. 1 .. 1 1 1 1 1 1 7 10 1 1 1 1 2

.. 1 .. 1 1 1 1 1 1 7 10 1 1 1 1 2

1 .. 1 1 1 1 1 1 1 7 10 1 1 1 1 2

.. 1 .. 1 1 1 1 1 1 7 10 1 1 1 1 2

FOOTNOTES: a b c

Quanity is listed for both heads Replacement Engine 1581043 for LPG and 1581042 for Gas → S/N K005V01677Y

2-42

d e f

S/N K005V01678Y ↔ S/N K005V04115Z S/N K005V04116Z ↔ S/N K005V05128A S/N K005V05129A →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

EXHAUST MANIFOLD (FIGURE 2-15) GASOLINE AND LPG (→ S/N K005V04115Z)

ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

1400209 1398024 1397788 1397789 1316494 1316488 352952 14587 1383257 1475161

Bolt (LH) .............................................................................................................. Spacer ................................................................................................................ Manifold (LH) ...................................................................................................... Manifold (RH) ...................................................................................................... Shield .................................................................................................................. Shield (Spark Plug) ............................................................................................. Heat Shield ......................................................................................................... Nut ...................................................................................................................... Bolt (RH) ............................................................................................................. Washer (RH) .......................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

6 2 1 1 1 1 1 1 6 6

2-43

UNIT CODE K005 NORTH AMERICA

11/2009

EXHAUST MANIFOLD (FIGURE 2-16) GASOLINE AND LPG (S/N K005V04116Z →)

ITEM 1 2 3 4 5

2-44

PART NO.

DESCRIPTION

QTY

1383257 1529010 1502741 1316488 1316494

Bolt ...................................................................................................................... Heat Shield ......................................................................................................... Exhaust Manifold ................................................................................................ Shield (Spark Plug) ............................................................................................. Shield ..................................................................................................................

See Service Manual for service procedures.

12 1 2 2 2

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

2-45

UNIT CODE K005 NORTH AMERICA

11/2009

OIL PUMP (FIGURE 2-17) GASOLINE AND LPG

2-46

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

OIL PUMP GASOLINE AND LPG ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

1386176 1374319 1338223 268573 1374320 1330453 1333541 388306 1386177 1450941 263795 263794

Engine Oil Pump ................................................................................................. Cover .............................................................................................................. Stop ............................................................................................................ Regulator Valve .......................................................................................... Spring ......................................................................................................... Pin .............................................................................................................. Kit-Screw ........................................................................................................ Bolt ...................................................................................................................... Screen ................................................................................................................ Pin ....................................................................................................................... Retainer .............................................................................................................. Shaft ...................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 2 1 1 1 1 1

2-47

UNIT CODE K005 NORTH AMERICA

11/2009

ENGINE MOUNT (FIGURE 2-18) DIESEL

2-48

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

ENGINE MOUNT DIESEL ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

292683 1394716 1394717 293649 1357322 292575 1397762 1397761 1378198 1394437 1388704 1394438 316828 1394436

Lockwasher ......................................................................................................... 8 Motor Mount (LH) ................................................................................................ 1 Motor Mount (RH) ............................................................................................... 1 Capscrew ............................................................................................................ 8 Washer ............................................................................................................... 2 Capscrew ............................................................................................................ 2 Shim (0.039 in.) .................................................................................................. AR Washer ............................................................................................................... 2 Cup (Snubbing) ................................................................................................... 2 Spacer ................................................................................................................ 2 Isolator ................................................................................................................ 2 Washer ............................................................................................................... 2 Nut ...................................................................................................................... 2 Bumper ............................................................................................................... 2

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-49

UNIT CODE K005 NORTH AMERICA

11/2009

ENGINE ASSEMBLY (FIGURE 2-19) DIESEL

2-50

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

ENGINE ASSEMBLY DIESEL ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 17 18 19 20 21 22 23 23

PART NO.

DESCRIPTION

1398112 1388733 292528 292683 186420 292682 136985 1378226 292513 1345795 1394774 292681 136749 296020 245885 1388705 1388706 195856 1397689 1388750 296422 289867 1335499 296020 1512021 360387

Engine Assy-Diesel ............................................................................................. 1 Flywheel Housing (Flywheel) .............................................................................. 1 Capscrew ............................................................................................................ 2 Lockwasher ......................................................................................................... 2 Dowel .................................................................................................................. 2 Lockwasher ......................................................................................................... 7 Capscrew ............................................................................................................ 6 Cover .................................................................................................................. 1 Capscrew ............................................................................................................ 1 Gasket (Inlet) ...................................................................................................... 1 Air Inlet ................................................................................................................ 1 Lockwasher ......................................................................................................... 3 Screw .................................................................................................................. 2 Capscrew ............................................................................................................ 2 Glow Plug (Intake) (Intake) ................................................................................. 1 Flywheel .............................................................................................................. 1 Flywheel ......................................................................................................... 1 Ring Gear ....................................................................................................... 1 Flex Plate ............................................................................................................ 1 Washer ............................................................................................................... 1 Washer ............................................................................................................... 6 Bolt ...................................................................................................................... 6 Pin ....................................................................................................................... 2 Capscrew ............................................................................................................ 1 Shield (UL Starter) .............................................................................................. 1 Loctite ................................................................................................................. AR

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-51

UNIT CODE K005 NORTH AMERICA

11/2009

ALTERNATOR MOUNTING (FIGURE 2-20) DIESEL (→ 7/2001)

2-52

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

ALTERNATOR MOUNTING DIESEL (→ 7/2001) ITEM 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17

PART NO. 1398112 1464111 1318306 1345014 1451745 1306357 1464110 1464112 1307910 b 1469598 b 1469601 a 1358911 1310277 1464115 1464113 1464114 1306353 1306358 1306362 2039256

DESCRIPTION

QTY

Engine Assy-Diesel ............................................................................................. Screw ............................................................................................................. Washer ........................................................................................................... Sleeve ............................................................................................................ Nut .................................................................................................................. Screw ............................................................................................................. Bracket ........................................................................................................... Bracket ........................................................................................................... Capscrew ....................................................................................................... Alternator ........................................................................................................ Wire (Alternator To Engine Harness) .................................................................. Alternator ........................................................................................................ Pulley .............................................................................................................. Spacer ............................................................................................................ Lever .............................................................................................................. Spacer ............................................................................................................ Screw ............................................................................................................. Screw ............................................................................................................. Screw ............................................................................................................. V-Belt ..............................................................................................................

1 1 2 1 1 2 1 1 3 1 1 1 1 1 1 1 1 1 3 1

FOOTNOTES: a

→ S/N K005V02184Y

©2009 HYSTER COMPANY

b

S/N K005V02185Y →

See Service Manual for service procedures.

2-53

UNIT CODE K005 NORTH AMERICA

11/2009

ALTERNATOR MOUNTING (FIGURE 2-21) DIESEL (7/2001 →)

2-54

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

ALTERNATOR MOUNTING DIESEL (7/2001 →) ITEM 1 2 3 4 5 6 7 8 9 9 10 10 11 12 13 14 15 16 17

PART NO.

DESCRIPTION

1398112 1464111 1318306 1345014 1451745 1306357 1464110 1464112 1307910 1469598 1394001 ..... 353291 1464115 1464113 1464114 1306353 1306358 1306362 2039256

Engine Assy-Diesel ............................................................................................. Screw ............................................................................................................. Washer ........................................................................................................... Sleeve ............................................................................................................ Nut .................................................................................................................. Screw ............................................................................................................. Bracket ........................................................................................................... Bracket ........................................................................................................... Capscrew ....................................................................................................... Alternator ........................................................................................................ Alternator (Sealed) (DS) ................................................................................. Pulley ......................................................................................................... Pulley (DS) ................................................................................................. Spacer ............................................................................................................ Lever .............................................................................................................. Spacer ............................................................................................................ Screw ............................................................................................................. Screw ............................................................................................................. Screw ............................................................................................................. V-Belt ..............................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1 1 2 1 1 3 1 1 1 1 1 1 1 1 1 3 1

2-55

UNIT CODE K005 NORTH AMERICA

11/2009

CYLINDER BLOCK (FIGURE 2-22) DIESEL

2-56

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

CYLINDER BLOCK DIESEL ITEM

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

PART NO.

DESCRIPTION

1398112 1516741 385531 ..... ..... 385531 984632 161385 1388387 386459 15304 1382061 1369077 ..... 350397 158139 1379734 980727 349377 1456696 1456697 1311054 ..... 1311055 1311056 1311057 1456694 245800 99576 16794 1451625 1357788 1305698 1306349 385554 1459405 161383 365854 1307893 1374982 1345800 992393

Engine Assy-Diesel ............................................................................................. Short Block ..................................................................................................... Plug ............................................................................................................ Block .......................................................................................................... Bearing cap ................................................................................................ Plug ............................................................................................................ Washer ....................................................................................................... Plug ............................................................................................................ Plug ............................................................................................................ Screw ......................................................................................................... Fitting ......................................................................................................... Screw ......................................................................................................... Housing ...................................................................................................... Cover ..................................................................................................... Seal ........................................................................................................ Dowel ......................................................................................................... Gasket ........................................................................................................ Plug ............................................................................................................ Plug ............................................................................................................ Dowel ......................................................................................................... Jet .............................................................................................................. Valve .......................................................................................................... Body ....................................................................................................... Ball ......................................................................................................... Spring .................................................................................................... Retainer ................................................................................................. Plug ............................................................................................................ Plug ............................................................................................................ Thimble ...................................................................................................... Capscrew ................................................................................................... Bushing ...................................................................................................... Gasket ........................................................................................................ Plate ........................................................................................................... Screw ......................................................................................................... Plug ............................................................................................................ Plug ............................................................................................................ Plug ............................................................................................................ Plug ............................................................................................................ Screw ......................................................................................................... Plate ........................................................................................................... Gasket ........................................................................................................ Plug ............................................................................................................

1 1 1 1 1 4 1 1 1 12 2 2 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 2 10 10 1 1 1 2 1 2 3 3 4 1 1 1

1546462

Kit-Cylinder Block ...........................................................................................

1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-57

UNIT CODE K005 NORTH AMERICA

11/2009

CRANKSHAFT AND PISTON (FIGURE 2-23) DIESEL

2-58

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

CRANKSHAFT AND PISTON DIESEL ITEM 1 1 1 1 2 3 4 5 6 6 6 7 8 8 8 9 9 10 10 10 10 11 11 12 12 13 13 13 13 14 15 16 17 18

PART NO.

DESCRIPTION

1398112 1460543 1460544 1639697 1460546 1451602 1306350 1458329 99663 1456700 1461713 1461714 1451606 1456701 1461715 1461716 1456699 ..... 1305699 1305701 1305702 1305703 842799 161296 842800 161297 161425 161429 161430 161431 99610 1305706 1306193 1306194 302713

Engine Assy-Diesel ............................................................................................. Piston Rod (Grade H) ..................................................................................... Piston Rod (Grade J) ...................................................................................... Kit-Piston Rod ................................................................................................ Kit-Piston Rod (Grade L) ................................................................................ Bushing ...................................................................................................... Bolt ............................................................................................................. Thimble ...................................................................................................... Nut .............................................................................................................. Kit-Piston (Standard) ...................................................................................... Kit-Piston (0.019 in.) ....................................................................................... Kit-Piston (0.039 in.) ....................................................................................... Snap Ring .................................................................................................. Kit-Piston Ring (Standard) .............................................................................. Kit-Piston Ring (0.019 in.) .............................................................................. Kit-Piston Ring (0.039 in.) .............................................................................. Crankshaft .................................................................................................. Crankshaft .................................................................................................. Piston Rod Bearing (Standard) .................................................................. Piston Rod Bearing (0.010 in.) ................................................................... Piston Rod Bearing (0.020 in.) ................................................................... Piston Rod Bearing (0.030 in.) ................................................................... Washer ....................................................................................................... Washer (0.007 in.) ...................................................................................... Washer ....................................................................................................... Thrust Washer (0.007 in.) .......................................................................... Kit-Crankshaft Bearing (Standard) ............................................................. Kit-Crankshaft Bearing (0.010 in.) .............................................................. Kit-Crankshaft Bearing (0.020 in.) .............................................................. Kit-Crankshaft Bearing (0.030 in.) .............................................................. Key ................................................................................................................. Gear ............................................................................................................... Pulley .............................................................................................................. Block ............................................................................................................... Screw .............................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 2 2 2 4 4 4 2 4 4 4 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 3

2-59

UNIT CODE K005 NORTH AMERICA

11/2009

OIL PAN AND PUMP (FIGURE 2-24) DIESEL

2-60

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

OIL PAN AND PUMP DIESEL ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33 34 35 36 37 38 39 40 41 42 42 42 43 44 45

PART NO.

DESCRIPTION

1398112 1464103 ..... 266465 377976 1306374 1371717 1537209 1307875 1318965 386459 1306140 1344921 1307879 1464104 1307880 1464105 1306143 1306146 1307881 1315766 1306147 1306148 1307882 1307883 1307884 1464106 1306359 1454315 1306368 1307894 1464107 1306039 1380755 1306040 ..... 1306041 385847 328047 1306362 1306042 1306363 1306043 1306358 1456960 ..... ..... 301749 1306047 301751

Engine Assy-Diesel ............................................................................................. Oil Pan ............................................................................................................ Sump .......................................................................................................... Insert .............................................................................................................. Plug ................................................................................................................ O-Ring ............................................................................................................ Gasket ............................................................................................................ Plug ................................................................................................................ Screw ............................................................................................................. Screw ............................................................................................................. Screw ............................................................................................................. Pipe ................................................................................................................ Gasket ............................................................................................................ Screw ............................................................................................................. Tube ............................................................................................................... Nut .............................................................................................................. Clip ............................................................................................................. Olive ............................................................................................................... Bracket ........................................................................................................... Screw ............................................................................................................. Washer ........................................................................................................... Clip ................................................................................................................. Plate ............................................................................................................... Screw ............................................................................................................. Screw ............................................................................................................. Nut .................................................................................................................. Bracket ........................................................................................................... Nut .................................................................................................................. Thimble ........................................................................................................... Screw ............................................................................................................. Screw ............................................................................................................. Dipstick ........................................................................................................... Engine Oil Pump ............................................................................................ Shaft ............................................................................................................... Gear ............................................................................................................... Gear ........................................................................................................... Bushing ...................................................................................................... Washer ........................................................................................................... Snap Ring ....................................................................................................... Screw ............................................................................................................. Pipe ................................................................................................................ O-Ring ............................................................................................................ Flange ............................................................................................................ Screw ............................................................................................................. Relief Valve .................................................................................................... Body ........................................................................................................... Cover .......................................................................................................... Plunger ....................................................................................................... Spring ......................................................................................................... Cap .............................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 2 2 1 1 2 6 12 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 2 1 2 1 1 1 1 1 1 2-61

UNIT CODE K005 NORTH AMERICA

11/2009

OIL PAN AND PUMP DIESEL ITEM 46 47 48

2-62

PART NO.

DESCRIPTION

QTY

1306328 1306367 1377908

Snap Ring .................................................................................................. Screw ......................................................................................................... Plug ............................................................................................................

1 3 1

1464018

Kit-Gasket ...........................................................................................................

1

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

2-63

UNIT CODE K005 NORTH AMERICA

11/2009

TIMING GEAR (FIGURE 2-25) DIESEL

2-64

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

TIMING GEAR DIESEL ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NO.

DESCRIPTION

1398112 1550595 1536819 386459 1306354 1456722 99614 298096 1382481 99610 1328565 1306364 229875 1306030 983484 1382479 1306356 1456723 350399 1456724 1306357 1306358 1306362 1306361 1451650 1451651

Engine Assy-Diesel ............................................................................................. Timing Case ................................................................................................... Gasket ............................................................................................................ Screw ............................................................................................................. Screw ............................................................................................................. Camshaft ........................................................................................................ Washer ........................................................................................................... Dowel ............................................................................................................. Gear ............................................................................................................... Key (Woodruff) ............................................................................................... Screw ............................................................................................................. Washer ........................................................................................................... Hub (Idler Gear) ............................................................................................. Gear ............................................................................................................... Bushing ...................................................................................................... Plate ............................................................................................................... Screw ............................................................................................................. Cover .............................................................................................................. Seal ............................................................................................................ Gasket ............................................................................................................ Screw ............................................................................................................. Screw ............................................................................................................. Screw ............................................................................................................. Screw ............................................................................................................. Shield ............................................................................................................. Damper ...........................................................................................................

1 1 1 8 6 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 6 1 6 2 1 1

1464018

Kit-Gasket ...........................................................................................................

1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-65

UNIT CODE K005 NORTH AMERICA

11/2009

CYLINDER HEAD (FIGURE 2-26) DIESEL

2-66

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

CYLINDER HEAD DIESEL ITEM

1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO.

DESCRIPTION

1398112 1456716 ..... 1456707 1451629 1456705 1456715 1451633 1451636 1456709 1456708 1456704 1451630 1456706 385531 980727 150879 992025 986475 1454176 1456711 1460567 1456713 1456714 1370944 1456702

Engine Assy-Diesel ............................................................................................. Kit-Cylinder Head ........................................................................................... Cylinder Head ............................................................................................ Insert .......................................................................................................... Guide (Valve) ............................................................................................. Spring ......................................................................................................... Screw ......................................................................................................... Cap ............................................................................................................. Keeper ........................................................................................................ Exhaust Valve (Exhaust) ............................................................................ Insert .......................................................................................................... Guide (Valve) ............................................................................................. Seal (Exhaust) ............................................................................................ Seal (Intake) ............................................................................................... Plug ............................................................................................................ Plug ............................................................................................................ Fitting ......................................................................................................... Plug ............................................................................................................ Washer ....................................................................................................... Dowel ......................................................................................................... Dowel ......................................................................................................... Cylinder Head Gasket ................................................................................ Screw ......................................................................................................... Screw ......................................................................................................... Bolt ............................................................................................................. Inlet Valve (Inlet) ........................................................................................

1 1 1 4 4 8 2 8 16 4 4 4 4 4 1 1 4 1 1 2 2 1 8 8 4 4

1460584

Kit-Gasket (Top) .................................................................................................

1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-67

UNIT CODE K005 NORTH AMERICA

11/2009

VALVE COVER AND ROCKER ARM SHAFT (FIGURE 2-27) DIESEL

2-68

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

VALVE COVER AND ROCKER ARM SHAFT DIESEL ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

PART NO.

DESCRIPTION

1398112 1456717 1456718 990429 1370947 1451645 1451643 1451644 99722 99723 1374980 1370948 1479697 1466859 15026 1451642 99725 158187 1306351 1370949 1306353 99728 224248 1464108 ..... 1456741 1391246 ..... 1516930 1460559 1380763 15125 1380245 1456767 1464109 301785 1306186 1380251 386459

Engine Assy-Diesel ............................................................................................. Rocker Shaft ................................................................................................... Rocker Shaft .............................................................................................. Plug ........................................................................................................ Bracket ....................................................................................................... Rocker Arm (LH) ........................................................................................ Rocker Arm (RH) ........................................................................................ Bushing .................................................................................................. Spring ......................................................................................................... Spring ......................................................................................................... Fitting ......................................................................................................... Screw ......................................................................................................... Shim ........................................................................................................... Screw ......................................................................................................... Nut .............................................................................................................. Washer ....................................................................................................... Snap Ring .................................................................................................. Olive (Rubber) ............................................................................................ Stud ................................................................................................................ Nut .................................................................................................................. Screw ............................................................................................................. Rod ................................................................................................................. Tappet ............................................................................................................ Engine Cover .................................................................................................. Cover .......................................................................................................... Valve Cover Gasket ................................................................................... Cap ............................................................................................................. Cap ........................................................................................................ O-Ring ................................................................................................... Spring ............................................................................................................. Nut .................................................................................................................. Washer ........................................................................................................... Seal ................................................................................................................ Pipe ................................................................................................................ Clip ................................................................................................................. Bracket ........................................................................................................... Plate ............................................................................................................... Gasket ............................................................................................................ Screw .............................................................................................................

1 1 1 2 4 4 4 3 2 2 1 1 2 8 8 2 1 1 3 3 1 8 8 1 1 1 1 1 1 1 3 3 3 1 1 1 1 1 2

1460584 1464018

Kit-Gasket (Top) ................................................................................................. Kit-Gasket ...........................................................................................................

1 1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-69

UNIT CODE K005 NORTH AMERICA

11/2009

MANIFOLDS (FIGURE 2-28) DIESEL (→ 7/2001)

2-70

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

MANIFOLDS DIESEL (→ 7/2001) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

1398112 1464199 1307895 1456751 1464200 1464201 1464202 1306358 1456755 1460564 1456756 1307877 1306370 256159 133558

Engine Assy-Diesel ............................................................................................. Manifold (Intake) ............................................................................................. Screw ............................................................................................................. Gasket (Inlet/Exhaust) .................................................................................... Screw ............................................................................................................. Elbow .............................................................................................................. Gasket ............................................................................................................ Screw ............................................................................................................. Exhaust Manifold (Exhaust) ........................................................................... Stud ................................................................................................................ Nut .................................................................................................................. Stud ................................................................................................................ Nut .................................................................................................................. Washer ........................................................................................................... Plug ................................................................................................................

1 1 1 1 8 1 1 3 1 12 12 3 3 1 1

1460584

Kit-Gasket (Top) .................................................................................................

1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-71

UNIT CODE K005 NORTH AMERICA

11/2009

MANIFOLDS (FIGURE 2-29) DIESEL (7/2001 →)

2-72

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

MANIFOLDS DIESEL (7/2001 →) ITEM 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

1398112 130845 1472711 386459 1472707 1456754 1460547 1472710 1472709 1472708 1456751 1456756 1456755 1307877 1306370 1460564

Engine Assy-Diesel ............................................................................................. Clamp ............................................................................................................. Cap ................................................................................................................. Screw ............................................................................................................. Intake Manifold (Induction) ............................................................................. Sealant ........................................................................................................... Screw ............................................................................................................. Screw ............................................................................................................. Plate ............................................................................................................... Manifold (Intake) ............................................................................................. Gasket (Inlet/Exhaust) .................................................................................... Nut .................................................................................................................. Exhaust Manifold (Exhaust) ........................................................................... Stud ................................................................................................................ Nut .................................................................................................................. Stud ................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 9 1 1 8 4 1 1 2 12 1 3 3 12

2-73

UNIT CODE K005 NORTH AMERICA

11/2009

OIL FILTER (FIGURE 2-30) DIESEL

ITEM 1 1 1 2 3 4 5

2-74

PART NO.

DESCRIPTION

QTY

1398112 1315767 ..... ..... 1345800 1307915 150879 195852

Engine Assy-Diesel ............................................................................................. Head ............................................................................................................... Head ........................................................................................................... Adapter ....................................................................................................... Gasket ............................................................................................................ Capscrew ....................................................................................................... Fitting .............................................................................................................. Oil Filter ..........................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 4 1 1

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

2-75

UNIT CODE K005 NORTH AMERICA

11/2009

COOLANT PUMP (FIGURE 2-31) DIESEL (→ 9/2001)

2-76

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

COOLANT PUMP DIESEL (→ 9/2001) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NO.

DESCRIPTION

1398112 1465895 1451733 1307908 1318965 1306354 1307909 1456742 1451739 1307881 1465171 1451735 15962 1318968 1307898 1456746 1456747 1465803 1465812 1451737 1456745 1465810 1465811 1306358 1307898

Engine Assy-Diesel ............................................................................................. Water Pump ................................................................................................... Gasket ............................................................................................................ Screw ............................................................................................................. Screw ............................................................................................................. Screw ............................................................................................................. Screw ............................................................................................................. Plate ............................................................................................................... Gasket ............................................................................................................ Screw ............................................................................................................. Thermostat Housing ....................................................................................... Gasket ............................................................................................................ Fitting .............................................................................................................. Screw ............................................................................................................. Screw ............................................................................................................. Kit-Hose .......................................................................................................... Clip ................................................................................................................. Thermostat Housing ....................................................................................... Ring ................................................................................................................ O-Ring ........................................................................................................ Thermostat (180°) ...................................................................................... O-Ring ........................................................................................................ Plug ............................................................................................................ Screw ............................................................................................................. Screw .............................................................................................................

1 1 1 5 1 3 2 1 1 3 1 1 1 3 3 1 2 1 1 1 1 1 1 2 2

1460584 1464018 1465896

Kit-Gasket (Top) ................................................................................................. Kit-Gasket ........................................................................................................... Kit-Repair Water Pump (Water Pump) ...............................................................

1 1 1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-77

UNIT CODE K005 NORTH AMERICA

11/2009

COOLANT PUMP (FIGURE 2-32) DIESEL (9/2001 →)

2-78

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

COOLANT PUMP DIESEL (9/2001 →) ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 18 19 20 21 21 21 21 21 22 23 24 25

PART NO. 1398112 1465803 ..... 1465811 1318968 1306358 1465810 1465812 1456745 1451737 1307898 1550596 1537344 1516762 1516761 1307881 1451739 1456742 ..... 1307909 1456746 ..... 1456747 1523972 a 1465895 a 1465896 b 1545442 b 1537291 b 1466858 1451733 1315497 1307908 1318965

DESCRIPTION

QTY

Engine Assy-Diesel ............................................................................................. Thermostat Housing ....................................................................................... Connector ................................................................................................... Plug ............................................................................................................ Screw ............................................................................................................. Screw ............................................................................................................. O-Ring ............................................................................................................ Ring ................................................................................................................ Thermostat ..................................................................................................... O-Ring ............................................................................................................ Screw ............................................................................................................. Thermostat Housing ....................................................................................... Gasket ............................................................................................................ Plug ............................................................................................................ O-Ring ........................................................................................................ Screw ............................................................................................................. Gasket ............................................................................................................ Plate ............................................................................................................... Bolt ................................................................................................................. Screw ............................................................................................................. Kit-Hose .......................................................................................................... Hose ........................................................................................................... Clip ............................................................................................................. Screw ............................................................................................................. Water Pump ................................................................................................... Kit-Repair Water Pump (Water Pump) ....................................................... Water Pump ................................................................................................... Kit-Repair Water Pump .............................................................................. O-Ring ........................................................................................................ Gasket ........................................................................................................ Screw ............................................................................................................. Screw ............................................................................................................. Screw .............................................................................................................

1 1 1 1 5 2 1 1 1 1 3 1 1 3 1 3 1 1 4 2 1 1 2 3 1 1 1 1 1 1 1 3 1

FOOTNOTES: a

→ 9/2001

©2009 HYSTER COMPANY

b

9/2001 →

See Service Manual for service procedures.

2-79

UNIT CODE K005 NORTH AMERICA

11/2009

ROTARY EXHAUSTER (FIGURE 2-33) DIESEL

2-80

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

ROTARY EXHAUSTER DIESEL ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO.

DESCRIPTION

1398112 1528570 1329660 1306354 1464197 1307913 1507960 16193 51455 1464198 1382543 1319028 101985

Engine Assy-Diesel ............................................................................................. Exhauster ....................................................................................................... Gasket ............................................................................................................ Screw ............................................................................................................. Screw ............................................................................................................. Screw ............................................................................................................. Tube Assy ...................................................................................................... Fitting .............................................................................................................. Fitting .............................................................................................................. Adapter ........................................................................................................... Washer ........................................................................................................... Adapter ........................................................................................................... Washer ...........................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 4 1 2 1 2 2 1 1 1 1

2-81

UNIT CODE K005 NORTH AMERICA

11/2009

NOTES

2-82

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

3

FUEL SYSTEM

11/2009

UNIT CODE K005 NORTH AMERICA

SECTION 3 FUEL SYSTEM DESCRIPTION

PAGE

AIR FILTER ..................................................................................................................................................... AIR FILTER SYSTEM ..................................................................................................................................... CARBURETOR LPG - WITH LOW EMISSIONS ................................................................................................................... DUAL FUEL SYSTEM → S/N K005D05482 ................................................................................................................................... S/N K005D05483 ↔ S/N K005V005980A .................................................................................................. S/N K005V05981A ↔ 12/2003 ................................................................................................................... 12/2003 → .................................................................................................................................................. FUEL FILTER LOW PRESSURE SYSTEM - DIESEL ........................................................................................................ FUEL SYSTEM DIESEL ........................................................................................................................................................ GASOLINE .................................................................................................................................................. LPG - OPEN LOOP (→ S/N K005D05482) ................................................................................................ LPG - OPEN LOOP (S/N K005D05483 ↔ S/N K005V005980A) ............................................................... LPG - OPEN LOOP (S/N K005V05981A →) .............................................................................................. LPG - CLOSED LOOP (→ 12/2003) .......................................................................................................... LPG - CLOSED LOOP (12/2003 →) .......................................................................................................... GOVERNOR LPG ............................................................................................................................................................. HIGH PRESSURE FUEL INJECTION AND PUMP DIESEL ........................................................................................................................................................ INJECTOR THROTTLE BODY GASOLINE .................................................................................................................................................. LIFT PUMP DIESEL ........................................................................................................................................................ LOCK-OFF FILTER LPG ............................................................................................................................................................. LOW PRESSURE SYSTEM DIESEL (→ 7/2001) .................................................................................................................................... DIESEL (7/2001 →) .................................................................................................................................... LPG CONVERTER OPEN LOOP (→ S/N K005D05482) .......................................................................................................... OPEN LOOP (S/N K005D05483 →) .......................................................................................................... LPG TANK AND BRACKET SWING OUT ................................................................................................................................................ LPG TANK BRACKET FIXED .......................................................................................................................................................... SWING OUT/DROP DOWN ........................................................................................................................ MONOTROL PEDAL ....................................................................................................................................... MONOTROL PEDAL LINKAGE ...................................................................................................................... THROTTLE ARM ASSEMBLY ........................................................................................................................ THROTTLE BODY GOVERNOR GASOLINE AND DUAL FUEL ..................................................................................................................... THROTTLE LINKAGE DIESEL ........................................................................................................................................................ GASOLINE AND LPG ................................................................................................................................. WATER SEPARATOR .................................................................................................................................... ©2009 HYSTER COMPANY

See Service Manual for service procedures.

3-74 3-72 3-41 3-42 3-46 3-50 3-54 3-10 3-2 3-18 3-22 3-26 3-30 3-34 3-38 3-67 3-12 3-70 3-16 3-64 3-6 3-8 3-65 3-66 3-60 3-58 3-62 3-84 3-82 3-80 3-68 3-78 3-76 3-14 3-1

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM (FIGURE 3-1) DIESEL

3-2

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM DIESEL ITEM 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34 35 36

PART NO. ..... a 1397396 b 1371184 1371166 1371119 1371128 17650 309651 14303 1371111 1371137 16121 1371141 17343 87446 1376746 1396198 1396256 1397830 1399381 69314 1397438 1397441 1397394 1343449 353000 320157 329067 ..... ..... 292682 136985 16114 16118 16177 16100 136681 292681 239503 320158 316678 15964 1339720 152608 152609 168718 1392744 193656 1399433 298832

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Frame (LH) ......................................................................................................... Fuel Sender ........................................................................................................ Kit-Fuel Sender Diesel ........................................................................................ Wire Harness (Not Illustrated) ........................................................................ Kit-Fuel Sender Diesel ................................................................................... Cover .......................................................................................................... Fitting ......................................................................................................... Fitting ......................................................................................................... Fitting ......................................................................................................... Fuel Sender ................................................................................................ Tube Assy .................................................................................................. Fitting ......................................................................................................... Tube Assy .................................................................................................. Fitting ......................................................................................................... Drain Valve (Shut-Off) ................................................................................ Shield .................................................................................................................. Plate .................................................................................................................... Water Separator (FFigure 3-6).......................................................................... Bracket ................................................................................................................ Clamp ................................................................................................................. Clamp ................................................................................................................. Tube Assy (Supply) ............................................................................................ Tube Assy (Fuel Pump) ...................................................................................... Tube Assy (Return) ............................................................................................. Seal ..................................................................................................................... O-Ring ................................................................................................................ Washer ............................................................................................................... Screw .................................................................................................................. Washer ............................................................................................................... Plug ..................................................................................................................... Lockwasher ......................................................................................................... Capscrew ............................................................................................................ Fitting .................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Capscrew ............................................................................................................ Lockwasher ......................................................................................................... Nut ...................................................................................................................... Washer ............................................................................................................... Screw .................................................................................................................. Fitting .................................................................................................................. Grommet ............................................................................................................. Olive .................................................................................................................... Nut ...................................................................................................................... Clamp ................................................................................................................. Hose (Fuel) ......................................................................................................... Hose (Fuel) ......................................................................................................... Hose ................................................................................................................... Fuel Cap (Standard) ........................................................................................... See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 4 4 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 3-3

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM DIESEL ITEM 37 38 39 40

PART NO.

DESCRIPTION

QTY

63899 138880 296418 1464210

Fuel Cap (Safety) ................................................................................................ Shim (0.020 in.) (Safety) ..................................................................................... Washer ............................................................................................................... Pipe .....................................................................................................................

1 1 2 1

FOOTNOTES: a

3-4

→ S/N K005V04791A

b

S/N K005V04792A →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

3-5

UNIT CODE K005 NORTH AMERICA

11/2009

LOW PRESSURE SYSTEM (FIGURE 3-2) DIESEL (→ 7/2001)

3-6

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

LOW PRESSURE SYSTEM DIESEL (→ 7/2001) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 31 32 33 34 35 36

PART NO.

DESCRIPTION

1398112 1464203 1464204 1456521 16100 167023 1464205 158186 158187 167507 167508 1464206 1382543 1464207 158186 158187 1464208 152609 152608 1308003 1456522 1456524 16118 16114 1464209 1307883 1306361 1307884 1458318 1456338 1306345 1474825 1306331 1308004 1306371 386459 1307913 1307891

Engine Assy-Diesel ............................................................................................. Tube Assy (Fuel) ............................................................................................ Clip ............................................................................................................. Clip ............................................................................................................. Fitting ......................................................................................................... Sleeve ........................................................................................................ Tube Assy (Fuel) ............................................................................................ Nut .............................................................................................................. Olive ........................................................................................................... Nut .................................................................................................................. Olive ............................................................................................................... Fitting .............................................................................................................. Washer ........................................................................................................... Tube Assy (Fuel) ............................................................................................ Nut .............................................................................................................. Olive ........................................................................................................... Tube Assy (Fuel) ............................................................................................ Nut .............................................................................................................. Olive ........................................................................................................... Fitting .............................................................................................................. Bolt ................................................................................................................. Washer ........................................................................................................... Fitting .............................................................................................................. Fitting .............................................................................................................. Bracket ........................................................................................................... Screw ............................................................................................................. Screw ............................................................................................................. Nut .................................................................................................................. Clip ................................................................................................................. Lift Pump (FFigure 3-7)................................................................................. Fuel Filter ....................................................................................................... Filter Head .................................................................................................. Fuel Filter ................................................................................................... Bracket ........................................................................................................... Screw ............................................................................................................. Screw ............................................................................................................. Screw ............................................................................................................. Nut ..................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 4 1 2 1 1 1 1 2 2 2 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2

3-7

UNIT CODE K005 NORTH AMERICA

11/2009

LOW PRESSURE SYSTEM (FIGURE 3-3) DIESEL (7/2001 →)

3-8

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

LOW PRESSURE SYSTEM DIESEL (7/2001 →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NO.

DESCRIPTION

1456338 167023 16100 1464203 1397394 16118 16114 152608 152609 1456517 ..... 1464204 1306361 1456521 1456522 1456524 1451770 1306345 1456525 1456527 1307884 1464209 1307883 1456528

Lift Pump (FFigure 3-7)..................................................................................... Sleeve (Included with 1464203) ......................................................................... Fitting (Included with 1464203) ........................................................................... Tube Assy ........................................................................................................... Tube Assy (Return) ............................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Olive .................................................................................................................... Nut ...................................................................................................................... Tube Assy ........................................................................................................... Washer ............................................................................................................... Clip (Included with 1464203) .............................................................................. Screw .................................................................................................................. Clip (Included with 1464203) .............................................................................. Bolt ...................................................................................................................... Washer ............................................................................................................... Fitting .................................................................................................................. Fuel Filter ............................................................................................................ Pipe ..................................................................................................................... Pipe ..................................................................................................................... Nut ...................................................................................................................... Bracket ................................................................................................................ Screw .................................................................................................................. Clip ......................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1

3-9

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL FILTER (FIGURE 3-4) LOW PRESSURE SYSTEM — DIESEL

ITEM 1 2 3 4 5 5 6 7 8 9 10

3-10

PART NO.

DESCRIPTION

QTY

1398112 1307891 1308004 1306371 1307913 1306345 ..... 1474825 1306331 ..... 1308006 1308005

Engine Assy-Diesel ............................................................................................. Nut .................................................................................................................. Bracket ........................................................................................................... Screw ............................................................................................................. Screw ............................................................................................................. Fuel Filter ....................................................................................................... Seal ............................................................................................................ Filter Head .................................................................................................. Fuel Filter ................................................................................................... Element .................................................................................................. Washer ........................................................................................................... Plug ................................................................................................................

See Service Manual for service procedures.

1 2 1 2 2 1 1 1 1 1 1 1

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

3-11

UNIT CODE K005 NORTH AMERICA

11/2009

HIGH PRESSURE FUEL INJECTION AND PUMP (FIGURE 3-5) DIESEL

3-12

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HIGH PRESSURE FUEL INJECTION AND PUMP DIESEL ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32 32

PART NO. 1398112 1498133 1453314 1456726 1306359 1456727 1460552 1515797 1460554 1460555 1388385 1388386 1456732 1456733 1456734 1451669 1456735 1451672 1451673 1451674 1307881 1456736 1311070 1306337 152609 152608 386459 1451656 1453154 1306371 1453315 1460572 a 1306329 b 1498137 b 1498136

DESCRIPTION

QTY

Engine Assy-Diesel ............................................................................................. Injection Pump ................................................................................................ Cap ................................................................................................................. Stud ................................................................................................................ Nut .................................................................................................................. Gear (Fuel Pump) ........................................................................................... Tube Assy (No. 1) .......................................................................................... Tube Assy (No. 2) .......................................................................................... Tube Assy (No. 3) .......................................................................................... Tube Assy (No. 4) .......................................................................................... Clip ................................................................................................................. Clip ................................................................................................................. Atomizer ......................................................................................................... Holder ......................................................................................................... Nozzle ........................................................................................................ Washer (Copper) ............................................................................................ Tube Assy (Leak Off) ..................................................................................... Bolt ................................................................................................................. Washer ........................................................................................................... Fitting .............................................................................................................. Screw ............................................................................................................. Pipe (Air) ........................................................................................................ Nut .............................................................................................................. Olive ........................................................................................................... Nut .................................................................................................................. Olive ............................................................................................................... Screw ............................................................................................................. Sender (Cold Start Installed on Manifold-Inlet) .............................................. Wire ................................................................................................................ Screw ............................................................................................................. Bracket ........................................................................................................... O-Ring ............................................................................................................ Solenoid ......................................................................................................... Solenoid (Cold Start) .................................................................................. Solenoid (Stop) (ESOS) .............................................................................

1 1 1 3 4 1 1 1 1 1 2 1 4 1 1 4 1 3 8 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

→ 5/2000

©2009 HYSTER COMPANY

b

5/2000 →

See Service Manual for service procedures.

3-13

UNIT CODE K005 NORTH AMERICA

11/2009

WATER SEPARATOR (FIGURE 3-6)

3-14

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WATER SEPARATOR ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

1396256 1464543 1464541 1464540 256160 1308006 1464544 1464545 1464546 ..... 1330410 1363885

Water Separator ................................................................................................. Bolt ................................................................................................................. Washer ........................................................................................................... Sealing Ring ................................................................................................... Gasket ............................................................................................................ Washer ........................................................................................................... Drain Plug ....................................................................................................... Washer ........................................................................................................... Sensor (Water) ............................................................................................... Element .......................................................................................................... Connector ....................................................................................................... Terminal (Pin) .................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 1 1 1 1 3

3-15

UNIT CODE K005 NORTH AMERICA

11/2009

LIFT PUMP (FIGURE 3-7) DIESEL

ITEM

1 2 3 4 5 6 7

3-16

PART NO.

DESCRIPTION

QTY

1398112 1456338 ..... ..... ..... 1515806 1345754 1307894 386459

Engine Assy-Diesel ............................................................................................. Lift Pump ........................................................................................................ Cover .......................................................................................................... Spring ......................................................................................................... Body ........................................................................................................... Fuel Filter ................................................................................................... Gasket ............................................................................................................ Screw ............................................................................................................. Screw .............................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 4 1

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

3-17

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM (FIGURE 3-8) GASOLINE

3-18

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM GASOLINE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 41 41 41 41 41 41 41 41 41

PART NO. 1343449 1339779 320157 353000 1330342 176451 136681 320158 292681 1396727 264134 15055 15155 18515 1396723 1397803 1397412 1394521 1397806 1397422 1397413 1397414 164488 198675 16805 15156 1397407 1398004 1398003 1397408 2004005 1330397 353310 316678 1339720 1383263 130845 15964 110497 353198 b 1397421 c 1371167 c 1371112 1350286 16192 1371149 1330325 1371157 1330324 1371111

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Seal ..................................................................................................................... 1 Screw .................................................................................................................. 2 Washer ............................................................................................................... 2 O-Ring ................................................................................................................ 2 Fuel Filter ............................................................................................................ 1 Clamp ................................................................................................................. 1 Capscrew ............................................................................................................ 2 Washer ............................................................................................................... 4 Lockwasher ......................................................................................................... 2 Stud .................................................................................................................... 4 Loctite ................................................................................................................. AR Nut ...................................................................................................................... 4 Lockwasher ......................................................................................................... 4 Washer ............................................................................................................... 4 Gasket ................................................................................................................ 1 Governor (FFigure 3-26).................................................................................... 1 Gasket ................................................................................................................ 2 Throttle Body (FFigure 3-27)............................................................................. 1 Adapter ............................................................................................................... 1 Gasket ................................................................................................................ 1 Hood ................................................................................................................... 1 Screw .................................................................................................................. 1 Clamp ................................................................................................................. 2 Clamp ................................................................................................................. 2 Capscrew ............................................................................................................ 1 Lockwasher ......................................................................................................... 1 Hose (Supply) ..................................................................................................... 1 Tube .................................................................................................................... 1 Tube .................................................................................................................... 1 Hose (Return) ..................................................................................................... 1 Strap Clamp ........................................................................................................ 2 Hose (Silicone) ................................................................................................... 1 Clamp ................................................................................................................. 4 Screw .................................................................................................................. 2 Grommet ............................................................................................................. 1 Cap ..................................................................................................................... 1 Clamp ................................................................................................................. 1 Fitting .................................................................................................................. 1 Hose ................................................................................................................... 1 Clamp ................................................................................................................. 2 Fuel Sender (Service with 1371181) .................................................................. 1 Wire Harness (Not illustrated) ............................................................................. 1 Kit-Fuel Sender Diesel ........................................................................................ 1 Drain Valve (Shut Off) .................................................................................... 1 Drain Valve (Shut Off) .................................................................................... 1 Connector ....................................................................................................... 1 O-Ring ............................................................................................................ 1 Strainer ........................................................................................................... 1 Fuel Pump ...................................................................................................... 1 Fuel Sender .................................................................................................... 1 See Service Manual for service procedures.

3-19

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM GASOLINE ITEM 41 41 41 41 41 41 42 42 42 43 44 44 45 46 47 48 49 50 51

PART NO. 1371162 1330379 1330377 1330380 1330378 1330381 b 1397409 c 1371171 1371127 1397410 b 1397411 c 1371169 1376746 298831 a 63899 a 138880 1392732 1399438 1377678

DESCRIPTION

QTY

Wire Harness (Fuel Pump) ............................................................................. 1 Terminal ..................................................................................................... 4 Terminal (Fuel Pump) ................................................................................ 1 Terminal ..................................................................................................... 1 Terminal (Fuel Tank) .................................................................................. 1 Terminal ..................................................................................................... 1 Tube (Supply) ..................................................................................................... 1 Tube (Supply) ..................................................................................................... 1 Cover .............................................................................................................. 1 Tube .................................................................................................................... 1 Tube (Return) ..................................................................................................... 1 Tube (Return) ..................................................................................................... 1 Shield .................................................................................................................. 1 Fuel Cap ............................................................................................................. 1 Fuel Cap ............................................................................................................. 1 Shim (0.020 in.) .................................................................................................. AR Ring .................................................................................................................... 1 Fitting .................................................................................................................. 1 Hose ................................................................................................................... 1

FOOTNOTES: a b

Type GS → S/N K005V04791A

3-20

c

S/N K005V04792A →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

3-21

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM (FIGURE 3-9) LPG — OPEN LOOP (→ S/N K005D05482)

3-22

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM LPG – OPEN LOOP (→ S/N K005D05482) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

PART NO.

DESCRIPTION

1397424 1396723 1397417 1399464 1400160 1399438 1397831 1529011 15055 15155 18515 1384581 14358 141776 16143 125305 201800 14505 1399782 18462 15127 154459 393290 130845 173247 15134 212355 1333807 1354114 353310 1397416 258321 175347 1400217 366473 1400216 137852 1399436 316678 320157 292681 1400249 15034 16863 101809 1465938 1328878 1464890 349366 1463625

Stud .................................................................................................................... Gasket (Manifold) ............................................................................................... Throttle Body (FFigure 3-25)............................................................................. Gasket (Governor) .............................................................................................. Hose (Silicone) ................................................................................................... Fitting .................................................................................................................. Gasket (Mixer) .................................................................................................... Plate .................................................................................................................... Nut ...................................................................................................................... Lockwasher ......................................................................................................... Washer ............................................................................................................... Bracket ................................................................................................................ Fitting .................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Tube .................................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Clamp ................................................................................................................. Hose ................................................................................................................... Clamp ................................................................................................................. Clamp ................................................................................................................. Washer ............................................................................................................... Hose ................................................................................................................... Hose (Silicone) ................................................................................................... Hose ................................................................................................................... Clamp ................................................................................................................. Hose ................................................................................................................... Kit-Filter and Lock-Off Valve (FFigure 3-22)...................................................... Fitting .................................................................................................................. Hose (Silicone) ................................................................................................... Clamp ................................................................................................................. Hose Assy ........................................................................................................... Strap Clamp ........................................................................................................ Hose (Silicone) ................................................................................................... Screw .................................................................................................................. Washer ............................................................................................................... Lockwasher ......................................................................................................... Fitting .................................................................................................................. Nut ...................................................................................................................... Fitting .................................................................................................................. Relief Valve ......................................................................................................... Bracket ................................................................................................................ Clamp ................................................................................................................. Hose Assy ........................................................................................................... Fitting .................................................................................................................. Bracket ................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4 1 1 1 1 2 1 1 4 4 1 1 3 2 1 1 1 1 1 1 1 1 1 6 1 2 1 1 1 4 1 1 1 1 2 1 3 2 2 2 2 1 1 1 1 1 4 1 1 1 3-23

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM LPG – OPEN LOOP (→ S/N K005D05482) ITEM 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 67 67 67 68 69 70

3-24

PART NO.

DESCRIPTION

QTY

1397413 1397422 16520 15964 1451568 1392738 1339779 1352123 1485923 85777 353198 15971 17664 320171 97999 16134 1397418 1463250 1463251 132473 1399441 1466003 1345677

Hood ................................................................................................................... Gasket ................................................................................................................ Screw .................................................................................................................. Fitting .................................................................................................................. Cover Plate ......................................................................................................... Gasket ................................................................................................................ Screw .................................................................................................................. Fuel Cap (Fuel) ................................................................................................... Tube Assy ........................................................................................................... Hose ................................................................................................................... Clamp ................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Washer ............................................................................................................... Fitting .................................................................................................................. Fitting .................................................................................................................. Lpg Carburetor .................................................................................................... Valve (Air/Gasoline) ....................................................................................... Gasket ............................................................................................................ Screw ............................................................................................................. Lpg Converter (FFigure 3-23)............................................................................ Solenoid Valve (Solenoid) .................................................................................. Solenoid Valve (Solenoid) ..................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

3-25

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM (FIGURE 3-10) LPG — OPEN LOOP (S/N K005D05483 ↔ S/N K005V005980A)

3-26

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM LPG – OPEN LOOP (S/N K005D05483 ↔ S/N K005V005980A) ITEM 1 2 3 4 5 6 7 8 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

PART NO. 1557524 1396723 1397417 1399464 1400216 1399438 1397831 a 1397420 b 1529011 15055 15155 18515 a 1384581 b 1523722 14358 141776 16143 125305 292526 14505 1399782 18462 15127 133696 393290 130845 173247 15134 212355 1333807 1482794 353310 1397416 320161 148271 1399884 369815 1464890 16168 14404 316678 320157 292681 18462 15127 221341 101809 1485921 14385 292501

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Stud .................................................................................................................... 4 Gasket (Manifold) ............................................................................................... 1 Throttle Body (FFigure 3-25)............................................................................. 1 Gasket (Governor) .............................................................................................. 1 Hose Assy (Silicone) ........................................................................................... 1 Fitting .................................................................................................................. 2 Gasket (Mixer) .................................................................................................... 1 Adapter ............................................................................................................... 1 Plate .................................................................................................................... 1 Nut ...................................................................................................................... 4 Lockwasher ......................................................................................................... 4 Washer ............................................................................................................... 1 Bracket ................................................................................................................ 1 Bracket ................................................................................................................ 1 Fitting .................................................................................................................. 3 Fitting .................................................................................................................. 2 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 Capscrew ............................................................................................................ 8 Fitting .................................................................................................................. 1 Tube .................................................................................................................... 1 Capscrew ............................................................................................................ 1 Washer ............................................................................................................... 1 Clamp ................................................................................................................. 1 Hose ................................................................................................................... 1 Clamp ................................................................................................................. 6 Clamp ................................................................................................................. 1 Washer ............................................................................................................... 2 Hose ................................................................................................................... 1 Hose (Silicone) ................................................................................................... 2 Controller (FFigure 3-24)................................................................................... 1 Clamp ................................................................................................................. 4 Hose ................................................................................................................... 1 Washer ............................................................................................................... 8 Loom ................................................................................................................... AR Cap ..................................................................................................................... 1 Clamp ................................................................................................................. 1 Hose Assy ........................................................................................................... 1 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 Screw .................................................................................................................. 2 Washer ............................................................................................................... 2 Lockwasher ......................................................................................................... 2 Capscrew ............................................................................................................ 1 Washer ............................................................................................................... 1 Locknut ............................................................................................................... 1 Relief Valve ......................................................................................................... 1 Bracket ................................................................................................................ 1 Fitting .................................................................................................................. 4 Capscrew ............................................................................................................ 1 See Service Manual for service procedures.

3-27

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM LPG – OPEN LOOP (S/N K005D05483 ↔ S/N K005V005980A) ITEM 49 50 51 52 53 54 55 56 57 58 59 60 61 62 62 63

PART NO.

DESCRIPTION

QTY

349366 14387 1397413 1345993 16520 246869 1451568 1392738 1339779 1352123 292680 85777 353198 2044192 1514309 128259

Fitting .................................................................................................................. Fitting .................................................................................................................. Hood ................................................................................................................... Gasket ................................................................................................................ Screw .................................................................................................................. Plug (Magnetic) ................................................................................................... Cover Plate ......................................................................................................... Gasket ................................................................................................................ Screw .................................................................................................................. Fuel Cap (Fuel) ................................................................................................... Washer ............................................................................................................... Hose ................................................................................................................... Clamp ................................................................................................................. Mixer ................................................................................................................... Valve (Air/Gasoline) ....................................................................................... Clamp .................................................................................................................

1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1

FOOTNOTES: a

→ S/N K005V04115Z

3-28

b

S/N K005V04116Z →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

3-29

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM (FIGURE 3-11) LPG — OPEN LOOP (S/N K005V05981A →)

3-30

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM LPG – OPEN LOOP (S/N K005V05981A →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

PART NO.

DESCRIPTION

1464890 101809 221341 1485921 316678 14404 16168 128259 18462 15127 1400216 1482794 14358 14385 125305 1502003 134491 14387 1399438 353310 1333807 16143 201808 1501993 1302242 349366 1397416 18537 1330725 1538804 16520 1397413 1345993 2044192 1514309 1397831 1529011 15055 15155 18515 1557524 1399464 1397417 369815 1399884 1396723 353198 85777 1352123 1339779

Hose Assy ........................................................................................................... Relief Valve ......................................................................................................... Locknut ............................................................................................................... Bracket ................................................................................................................ Screw .................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Clamp ................................................................................................................. Capscrew ............................................................................................................ Washer ............................................................................................................... Hose Assy (Silicone) ........................................................................................... Controller (FFigure 3-24)................................................................................... Fitting .................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Hose Clamp ........................................................................................................ Hose ................................................................................................................... Fitting .................................................................................................................. Fitting .................................................................................................................. Clamp ................................................................................................................. Hose (Silicone) ................................................................................................... Fitting .................................................................................................................. Fitting .................................................................................................................. Hose Clamp ........................................................................................................ Hose ................................................................................................................... Fitting .................................................................................................................. Hose ................................................................................................................... Capscrew ............................................................................................................ Gasket ................................................................................................................ Adapter ............................................................................................................... Screw .................................................................................................................. Hood ................................................................................................................... Gasket ................................................................................................................ Mixer ................................................................................................................... Valve (Air/Gasoline) ....................................................................................... Gasket (Mixer) .................................................................................................... Plate .................................................................................................................... Nut ...................................................................................................................... Lockwasher ......................................................................................................... Washer ............................................................................................................... Stud .................................................................................................................... Gasket (Governor) .............................................................................................. Throttle Body ...................................................................................................... Clamp ................................................................................................................. Cap ..................................................................................................................... Gasket (Manifold) ............................................................................................... Clamp ................................................................................................................. Hose ................................................................................................................... Fuel Cap (Fuel) ................................................................................................... Screw ..................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 2 1 1 2 4 2 1 2 2 1 2 1 2 2 1 1 1 1 1 1 1 1 4 4 4 4 1 1 1 1 1 1 1 1 2 3-31

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM LPG – OPEN LOOP (S/N K005V05981A →) ITEM 50 51 52

PART NO. 1451568 1392738 246869 a 292501 a 292680 a 292526 a 320161 a 129563 a 14386 a 1501994 a 1523722 a 15056

DESCRIPTION

QTY

Cover Plate ......................................................................................................... Gasket ................................................................................................................ Plug (Magnetic) ................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Strap Clamp ........................................................................................................ Fitting .................................................................................................................. Hose Clamp ........................................................................................................ Bracket ................................................................................................................ Nut ......................................................................................................................

1 1 2 1 2 8 8 2 1 2 1 3

FOOTNOTES: a

Not Illustrated

3-32

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

3-33

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM (FIGURE 3-12) LPG — CLOSED LOOP (→ 12/2003)

3-34

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM LPG – CLOSED LOOP (→ 12/2003) ITEM 1 2 3 4 5 5 6 7 8 9 9 10 11 12 13 13 14 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

PART NO. 1557524 1396723 1397417 1399464 a 1399826 b 2053931 15334 1399438 1397831 a 1397420 b 1529011 15055 15155 18515 a 1384581 b 1523722 1399827 1459717 14358 141776 125305 a 201800 b 349366 1397867 16143 1399782 15154 85777 14505 393290 130845 353198 212355 a 1399883 b 1528870 154459 1333807 17664 1330397 2047829 353310 173247 258321 175347 1400217 366473 1400216 137852 1463625 316678

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Stud .................................................................................................................... Gasket (Manifold) ............................................................................................... Throttle Body (FFigure 3-25)............................................................................. Gasket (Governor) .............................................................................................. Lpg Carburetor .................................................................................................... Lpg Carburetor (With Low Emissions) (FFigure 3-14)....................................... Fitting .................................................................................................................. Fitting .................................................................................................................. Gasket (Carburetor) ............................................................................................ Adapter ............................................................................................................... Plate .................................................................................................................... Nut ...................................................................................................................... Lockwasher ......................................................................................................... Washer ............................................................................................................... Bracket ................................................................................................................ Bracket ................................................................................................................ Lpg Converter ..................................................................................................... Kit-Repair Lpg Converter ................................................................................ Fitting .................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Valve ................................................................................................................... Fitting .................................................................................................................. Tube .................................................................................................................... Lockwasher ......................................................................................................... Hose ................................................................................................................... Fitting .................................................................................................................. Hose ................................................................................................................... Clamp ................................................................................................................. Clamp ................................................................................................................. Hose ................................................................................................................... Hose ................................................................................................................... Hose Assy ........................................................................................................... Clamp ................................................................................................................. Hose ................................................................................................................... Fitting .................................................................................................................. Hose ................................................................................................................... Seal ..................................................................................................................... Clamp ................................................................................................................. Clamp ................................................................................................................. Kit-Filter and Lock-Off Valve (FFigure 3-22)...................................................... Fitting .................................................................................................................. Hose (Silicone) ................................................................................................... Clamp ................................................................................................................. Hose Assy ........................................................................................................... Strap Clamp ........................................................................................................ Bracket ................................................................................................................ Screw .................................................................................................................. See Service Manual for service procedures.

4 1 1 1 1 1 1 2 1 1 1 4 4 4 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 6 2 1 1 1 1 1 1 1 1 4 1 1 1 1 2 1 4 1 2 3-35

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM LPG – CLOSED LOOP (→ 12/2003) ITEM 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

PART NO.

DESCRIPTION

QTY

320157 292681 1400249 15034 16863 101809 1399884 1464890 1400247 1397413 1397422 16520 246869 1451568 288394 1339779 1352123 320171 12822 16134 15971 1301648 18462 15127 15134 349366

Washer ............................................................................................................... 2 Lockwasher ......................................................................................................... 2 Fitting .................................................................................................................. 1 Nut ...................................................................................................................... 1 Fitting .................................................................................................................. 1 Relief Valve ......................................................................................................... 1 Cap ..................................................................................................................... 1 Hose Assy ........................................................................................................... 1 Tube Assy ........................................................................................................... 1 Hood (Air Filter) .................................................................................................. 1 Gasket ................................................................................................................ 1 Screw .................................................................................................................. 1 Plug (Magnetic) ................................................................................................... 1 Cover Plate ......................................................................................................... 1 Sealant ................................................................................................................ AR Screw .................................................................................................................. 2 Fuel Cap (Fuel) ................................................................................................... 1 Washer ............................................................................................................... 1 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 Pressure Switch .................................................................................................. 1 Capscrew ............................................................................................................ 1 Washer ............................................................................................................... 1 Washer ............................................................................................................... 1 Fitting .................................................................................................................. 1

FOOTNOTES: a

→ S/N K005V04115Z

3-36

b

S/N K005V04116Z →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

3-37

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM (FIGURE 3-13) LPG — CLOSED LOOP (12/2003 →)

3-38

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM LPG – CLOSED LOOP (12/2003 →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

PART NO.

DESCRIPTION

1557524 1396723 1397417 1399464 2053931 15334 1399438 1397831 1529011 15055 15155 18515 1399827 1459717 14358 201808 125305 349366 1397867 16143 85777 1302242 1501993 353198 1528872 1528870 1333807 17664 1333807 369815 353310 258321 175347 1400217 366473 1400216 137852 1463625 316678 1400249 15034 16863 101809 1399884 1464890 1400247 1397413 1392732 1345993 16520

Stud .................................................................................................................... Gasket (Manifold) ............................................................................................... Throttle Body ...................................................................................................... Gasket (Governor) .............................................................................................. Lpg Carburetor (With Low Emissions) ................................................................ Fitting .................................................................................................................. Fitting .................................................................................................................. Gasket (Carburetor) ............................................................................................ Plate .................................................................................................................... Nut ...................................................................................................................... Lockwasher ......................................................................................................... Washer ............................................................................................................... Lpg Converter ..................................................................................................... Kit-Repair Lpg Converter ................................................................................ Fitting .................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Valve ................................................................................................................... Fitting .................................................................................................................. Hose ................................................................................................................... Hose ................................................................................................................... Hose Clamp ........................................................................................................ Clamp ................................................................................................................. Hose ................................................................................................................... Hose Assy ........................................................................................................... Hose ................................................................................................................... Fitting .................................................................................................................. Hose ................................................................................................................... Clamp ................................................................................................................. Clamp ................................................................................................................. Kit-Filter and Lock-Off Valve ............................................................................... Fitting .................................................................................................................. Hose (Silicone) ................................................................................................... Clamp ................................................................................................................. Hose Assy ........................................................................................................... Strap Clamp ........................................................................................................ Bracket ................................................................................................................ Screw .................................................................................................................. Fitting .................................................................................................................. Nut ...................................................................................................................... Fitting .................................................................................................................. Relief Valve ......................................................................................................... Cap ..................................................................................................................... Hose Assy ........................................................................................................... Tube Assy ........................................................................................................... Hood (Air Filter) .................................................................................................. Ring .................................................................................................................... Gasket ................................................................................................................ Screw ..................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4 1 1 1 1 1 2 1 1 4 4 4 1 1 3 2 1 2 1 2 1 1 2 2 1 1 2 1 1 1 4 1 1 1 2 1 3 1 2 1 1 1 1 1 1 1 1 1 1 1 3-39

UNIT CODE K005 NORTH AMERICA

11/2009

FUEL SYSTEM LPG – CLOSED LOOP (12/2003 →) ITEM 50 51 52 53 54 55 56 57 58 59 60 61 62

PART NO. 246869 1451568 1392738 1339779 1352123 320171 16134 15971 1502003 18537 1330725 1538804 97999 a 129563 a 292526 a 1523722 a 15056 a 320161 a 14386 a 1501994

DESCRIPTION

QTY

Plug (Magnetic) ................................................................................................... Cover Plate ......................................................................................................... Gasket ................................................................................................................ Screw .................................................................................................................. Fuel Cap (Fuel) ................................................................................................... Washer ............................................................................................................... Fitting .................................................................................................................. Fitting .................................................................................................................. Hose Clamp ........................................................................................................ Capscrew ............................................................................................................ Gasket ................................................................................................................ Adapter ............................................................................................................... Fitting .................................................................................................................. Strap Clamp ........................................................................................................ Capscrew ............................................................................................................ Bracket ................................................................................................................ Nut ...................................................................................................................... Washer ............................................................................................................... Fitting .................................................................................................................. Hose Clamp ........................................................................................................

1 1 1 2 1 1 1 1 2 2 2 1 1 2 8 1 3 8 1 2

FOOTNOTES: a

Not Illustrated

3-40

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

CARBURETOR (FIGURE 3-14) LPG — WITH LOW EMISSIONS

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

2053931 ..... 1494300 213977 1357749 1530268 132473 374713 1530269 1530270 323541 204790 383789 220551 326926

Lpg Carburetor .................................................................................................... 1 Body Assembly ............................................................................................... 1 Valve .............................................................................................................. 1 Cover .............................................................................................................. 1 Plug ................................................................................................................ 1 Screw ............................................................................................................. 1 Screw ............................................................................................................. 4 Spring ............................................................................................................. 1 Plug ................................................................................................................ 1 Plug ................................................................................................................ 1 Fitting .............................................................................................................. 1 Screw ............................................................................................................. 4 Thread Sealant ............................................................................................... AR Screw ............................................................................................................. 1 Screw ............................................................................................................. 2

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

3-41

UNIT CODE K005 NORTH AMERICA

11/2009

DUAL FUEL SYSTEM (FIGURE 3-15) (→ S/N K005D05482)

3-42

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

DUAL FUEL SYSTEM (→ S/N K005D05482) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37 37 37 37 37 37 37 38 39 40 41 42 43

PART NO. 1343449 1339779 320157 353000 1330342 176451 136681 320158 292681 1396728 264134 15055 15155 18515 1396723 1397803 1397412 1394521 164488 198675 16805 15156 1397407 1398003 1398004 1397408 2004005 1350682 353310 316678 1339720 1399464 349366 1399438 1397831 1397420 a 1397418 1463250 1463251 132473 c 1392826 1463250 204787 372115 1384581 14358 16143 141776 125305 201800

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Seal ..................................................................................................................... 1 Screw .................................................................................................................. 2 Washer ............................................................................................................... 4 O-Ring ................................................................................................................ 2 Fuel Filter ............................................................................................................ 1 Clamp ................................................................................................................. 1 Capscrew ............................................................................................................ 2 Washer ............................................................................................................... 4 Lockwasher ......................................................................................................... 4 Stud .................................................................................................................... 4 Loctite ................................................................................................................. AR Nut ...................................................................................................................... 4 Lockwasher ......................................................................................................... 4 Washer ............................................................................................................... 4 Gasket ................................................................................................................ 1 Governor (FFigure 3-26).................................................................................... 1 Gasket ................................................................................................................ 1 Throttle Body (FFigure 3-27)............................................................................. Clamp ................................................................................................................. 2 Clamp ................................................................................................................. 1 Capscrew ............................................................................................................ 1 Lockwasher ......................................................................................................... 1 Hose ................................................................................................................... 1 Tube (Throttle Body Injector to Hose) ................................................................. 1 Tube (Hose to Throttle Body Injector) ................................................................. 1 Hose ................................................................................................................... 1 Strap Clamp ........................................................................................................ 2 Hose ................................................................................................................... 2 Clamp ................................................................................................................. 14 Screw .................................................................................................................. 4 Grommet ............................................................................................................. 1 Gasket ................................................................................................................ 1 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 4 Gasket ................................................................................................................ 1 Adapter ............................................................................................................... 1 Lpg Carburetor .................................................................................................... 1 Valve (Air/Gasoline) ....................................................................................... 1 Gasket ............................................................................................................ 1 Screw ............................................................................................................. 4 Carburetor ........................................................................................................... 1 Valve (Air/Gasoline) ....................................................................................... 1 Gasket ............................................................................................................ 1 Fitting .............................................................................................................. 1 Bracket ................................................................................................................ 1 Fitting .................................................................................................................. 3 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 See Service Manual for service procedures.

3-43

UNIT CODE K005 NORTH AMERICA

11/2009

DUAL FUEL SYSTEM (→ S/N K005D05482) ITEM 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 3-44

PART NO.

DESCRIPTION

QTY

1399441 1466003 1345677 14505 1399782 1354114 1400160 18462 15127 154459 393290 130845 173247 15134 212355 1400161 1399436 2034520 1465938 1399301 292500 258321 175347 1400217 366473 1400216 137852 1377678 1400249 15034 16863 101809 1463625 1485923 1464890 298831 97999 1397413 1397422 16520 246869 63899 85777 353198 17664 15971 320171 138880 16134 320156

Lpg Converter (FFigure 3-23)............................................................................ 1 Solenoid Valve (Solenoid) .................................................................................. 1 Solenoid Valve (Solenoid) .................................................................................. 1 Fitting .................................................................................................................. 1 Tube .................................................................................................................... 1 Hose ................................................................................................................... 1 Hose ................................................................................................................... 1 Capscrew ............................................................................................................ 1 Washer ............................................................................................................... 1 Clamp ................................................................................................................. 1 Hose ................................................................................................................... 1 Clamp ................................................................................................................. 6 Clamp ................................................................................................................. 1 Washer ............................................................................................................... 1 Hose ................................................................................................................... 1 Hose ................................................................................................................... 1 Hose ................................................................................................................... 2 Fitting .................................................................................................................. 1 Bracket ................................................................................................................ 1 Shield .................................................................................................................. 1 Capscrew ............................................................................................................ 1 Kit-Filter and Lock-Off Valve (FFigure 3-22)...................................................... 1 Fitting .................................................................................................................. 1 Hose ................................................................................................................... 1 Clamp ................................................................................................................. 2 Hose Assy ........................................................................................................... 1 Strap Clamp ........................................................................................................ 3 Hose ................................................................................................................... 1 Fitting .................................................................................................................. 1 Nut ...................................................................................................................... 1 Fitting .................................................................................................................. 1 Relief Valve ......................................................................................................... 1 Bracket ................................................................................................................ 1 Tube Assy ........................................................................................................... 1 Hose Assy ........................................................................................................... 1 Fuel Cap ............................................................................................................. 1 Fitting .................................................................................................................. 1 Hood ................................................................................................................... 1 Gasket ................................................................................................................ 1 Screw .................................................................................................................. 1 Plug (Magnetic) ................................................................................................... 1 Fuel Cap ............................................................................................................. 1 Hose ................................................................................................................... 1 Clamp ................................................................................................................. 2 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 Washer ............................................................................................................... 1 Shim (0.020 in.) .................................................................................................. AR Fitting .................................................................................................................. 1 Washer ............................................................................................................... 1 See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

DUAL FUEL SYSTEM (→ S/N K005D05482) ITEM 94 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 96 97 98 99

PART NO. 302399 b 1397421 1371181 d 1371112 1350286 16192 1371149 1330325 1371157 1330324 1371111 1371162 1330377 1330380 1330378 1330381 1397409 1397410 1397411 1376746

DESCRIPTION

QTY

Nut ...................................................................................................................... Fuel Sender ........................................................................................................ Kit-Fuel Sender Gas ........................................................................................... Kit-Fuel Sender Diesel ........................................................................................ Drain Valve (Shut Off) .................................................................................... Drain Valve (Shut Off) .................................................................................... Connector ....................................................................................................... O-Ring ............................................................................................................ Strainer ........................................................................................................... Fuel Pump ...................................................................................................... Fuel Sender .................................................................................................... Wire Harness (Fuel Pump) ............................................................................. Terminal ..................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Tube (Supply) ..................................................................................................... Tube .................................................................................................................... Tube (Return) ..................................................................................................... Shield ..................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a b

→ 10/1999 → S/N K005V04791A

©2009 HYSTER COMPANY

c d

10/1999 → S/N K005V04792A →

See Service Manual for service procedures.

3-45

UNIT CODE K005 NORTH AMERICA

11/2009

DUAL FUEL SYSTEM (FIGURE 3-16) (S/N K005D05483 ↔ S/N K005V005980A)

3-46

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

DUAL FUEL SYSTEM (S/N K005D05483 ↔ S/N K005V005980A) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37 38 38 39 40 41 42 43 44 45 46 47 48

PART NO. 1343449 1339779 320157 353000 1330342 176451 136681 320158 292681 1396728 264134 15055 15155 18515 1396723 1397803 1397412 1394521 164488 198675 16805 15156 1397407 1398003 1398004 1397408 2004005 1485923 353310 316678 1339720 1399464 349366 1399438 1397831 1397420 2044872 1514310 a 1384581 c 1523722 14358 16143 141776 125305 14385 1482794 14387 1345677 14505 1399782

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Seal ..................................................................................................................... 1 Screw .................................................................................................................. 2 Washer ............................................................................................................... 4 O-Ring ................................................................................................................ 2 Fuel Filter ............................................................................................................ 1 Clamp ................................................................................................................. 1 Capscrew ............................................................................................................ 2 Washer ............................................................................................................... 4 Lockwasher ......................................................................................................... 4 Stud .................................................................................................................... 4 Loctite ................................................................................................................. AR Nut ...................................................................................................................... 4 Lockwasher ......................................................................................................... 4 Washer ............................................................................................................... 4 Gasket ................................................................................................................ 1 Governor (FFigure 3-26).................................................................................... 1 Gasket ................................................................................................................ 1 Throttle Body (FFigure 3-27)............................................................................. Clamp ................................................................................................................. 2 Clamp ................................................................................................................. 2 Capscrew ............................................................................................................ 1 Lockwasher ......................................................................................................... 1 Hose ................................................................................................................... 1 Tube (Throttle Body Injector to Hose) ................................................................. 1 Tube (Hose to Throttle Body Injector) ................................................................. 1 Hose ................................................................................................................... 1 Strap Clamp ........................................................................................................ 2 Tube Assy ........................................................................................................... 1 Clamp ................................................................................................................. 12 Screw .................................................................................................................. 4 Grommet ............................................................................................................. 1 Gasket ................................................................................................................ 1 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 4 Gasket ................................................................................................................ 1 Adapter ............................................................................................................... 1 Carburetor ........................................................................................................... 1 Valve (Air/Gasoline) ....................................................................................... 1 Bracket ................................................................................................................ 1 Bracket ................................................................................................................ 1 Fitting .................................................................................................................. 3 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 Controller (FFigure 3-24)................................................................................... 1 Fitting (FFigure 3-24)......................................................................................... 1 Solenoid Valve (Solenoid) .................................................................................. 1 Fitting .................................................................................................................. 1 Tube .................................................................................................................... 1 See Service Manual for service procedures.

3-47

UNIT CODE K005 NORTH AMERICA

11/2009

DUAL FUEL SYSTEM (S/N K005D05483 ↔ S/N K005V005980A) ITEM 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 92 92 92 92 92 92 3-48

PART NO. 1354114 1400160 18462 15127 133696 393290 130845 173247 15134 212355 1476434 128259 1333807 1485922 1399301 292500 292526 320161 221341 1485921 1400216 16168 1377678 14404 292501 292680 101809 1471702 1330397 1464890 1333808 97999 1397413 1345993 16520 246869 63899 85777 353198 369815 320156 302399 138880 b 1397421 1371181 d 1371112 1350286 16192 1371149 1330325

DESCRIPTION

QTY

Hose ................................................................................................................... 1 Hose ................................................................................................................... 1 Capscrew ............................................................................................................ 1 Washer ............................................................................................................... 1 Clamp ................................................................................................................. 1 Hose ................................................................................................................... 1 Clamp ................................................................................................................. 6 Clamp ................................................................................................................. 1 Washer ............................................................................................................... 1 Hose ................................................................................................................... 1 Hose ................................................................................................................... 1 Clamp ................................................................................................................. 1 Hose ................................................................................................................... 2 Bracket ................................................................................................................ 1 Shield .................................................................................................................. 1 Capscrew ............................................................................................................ 1 Capscrew ............................................................................................................ 8 Washer ............................................................................................................... 8 Locknut ............................................................................................................... 1 Bracket ................................................................................................................ 1 Hose Assy ........................................................................................................... 1 Fitting .................................................................................................................. 1 Hose ................................................................................................................... 1 Fitting .................................................................................................................. 1 Capscrew ............................................................................................................ 2 Washer ............................................................................................................... 2 Relief Valve ......................................................................................................... 1 Fitting .................................................................................................................. 1 Hose ................................................................................................................... 1 Hose Assy ........................................................................................................... 1 Hose ................................................................................................................... 1 Fitting .................................................................................................................. 1 Hood ................................................................................................................... 1 Gasket ................................................................................................................ 1 Screw .................................................................................................................. 1 Plug (Magnetic) ................................................................................................... 1 Fuel Cap ............................................................................................................. 1 Hose ................................................................................................................... 1 Clamp ................................................................................................................. 2 Clamp ................................................................................................................. 1 Washer ............................................................................................................... 1 Nut ...................................................................................................................... 1 Shim (0.020 in.) .................................................................................................. AR Fuel Sender ........................................................................................................ 1 Kit-Fuel Sender Gas ........................................................................................... 1 Kit-Fuel Sender Diesel ........................................................................................ 1 Drain Valve (Shut Off) .................................................................................... 1 Drain Valve (Shut Off) .................................................................................... 1 Connector ....................................................................................................... 1 O-Ring ............................................................................................................ 1 See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

DUAL FUEL SYSTEM (S/N K005D05483 ↔ S/N K005V005980A) ITEM 92 92 92 92 92 92 92 92 93 94 95 96

PART NO.

DESCRIPTION

QTY

1371157 1330324 1371111 1371162 1330377 1330380 1330378 1330381 1397409 1397410 1397411 1376746

Strainer ........................................................................................................... Fuel Pump ...................................................................................................... Fuel Sender .................................................................................................... Wire Harness (Fuel Pump) ............................................................................. Terminal ..................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Tube (Supply) ..................................................................................................... Tube .................................................................................................................... Tube (Return) ..................................................................................................... Shield ..................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a b

→ S/N K005V04115Z → S/N K005V04791A

©2009 HYSTER COMPANY

c d

S/N K005V04116Z → S/N K005V04792A →

See Service Manual for service procedures.

3-49

UNIT CODE K005 NORTH AMERICA

11/2009

DUAL FUEL SYSTEM (FIGURE 3-17) (S/N K005V05981A ↔ 12/2003)

3-50

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

DUAL FUEL SYSTEM (S/N K005V05981A ↔ 12/2003) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37 38 38 39 40 41 42 43 44 45 46 47 48

PART NO. 1343449 1339779 320157 353000 1330342 176451 136681 320158 292681 1396728 264134 15055 15155 18515 1396723 1397803 1397412 1394521 164488 198675 16805 15156 1397407 1398003 1398004 1397408 2004005 1485923 353310 316678 1339720 1399464 349366 1399438 1397831 1397420 2044872 1514310 a 1384581 c 1523722 14358 16143 141776 125305 14385 1482794 14387 1345677 14505 1399782

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Seal ..................................................................................................................... 1 Screw .................................................................................................................. 2 Washer ............................................................................................................... 4 O-Ring ................................................................................................................ 2 Fuel Filter ............................................................................................................ 1 Clamp ................................................................................................................. 1 Capscrew ............................................................................................................ 2 Washer ............................................................................................................... 4 Lockwasher ......................................................................................................... 4 Stud .................................................................................................................... 4 Loctite ................................................................................................................. AR Nut ...................................................................................................................... 4 Lockwasher ......................................................................................................... 4 Washer ............................................................................................................... 4 Gasket ................................................................................................................ 1 Governor ............................................................................................................. 1 Gasket ................................................................................................................ 1 Throttle Body ...................................................................................................... Clamp ................................................................................................................. 2 Clamp ................................................................................................................. 2 Capscrew ............................................................................................................ 1 Lockwasher ......................................................................................................... 1 Hose ................................................................................................................... 1 Tube (Throttle Body Injector to Hose) ................................................................. 1 Tube (Hose to Throttle Body Injector) ................................................................. 1 Hose ................................................................................................................... 1 Strap Clamp ........................................................................................................ 2 Tube Assy ........................................................................................................... 1 Clamp ................................................................................................................. 12 Screw .................................................................................................................. 4 Grommet ............................................................................................................. 1 Gasket ................................................................................................................ 1 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 4 Gasket ................................................................................................................ 1 Adapter ............................................................................................................... 1 Carburetor ........................................................................................................... 1 Valve (Air/Gasoline) ....................................................................................... 1 Bracket ................................................................................................................ 1 Bracket ................................................................................................................ 1 Fitting .................................................................................................................. 3 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 Controller ............................................................................................................ 1 Fitting .................................................................................................................. 1 Solenoid Valve (Solenoid) .................................................................................. 1 Fitting .................................................................................................................. 1 Tube .................................................................................................................... 1 See Service Manual for service procedures.

3-51

UNIT CODE K005 NORTH AMERICA

11/2009

DUAL FUEL SYSTEM (S/N K005V05981A ↔ 12/2003) ITEM 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 92 92 92 92 92 92 3-52

PART NO. 1354114 1400160 18462 15127 133696 393290 130845 173247 15134 212355 1476434 128259 1333807 1485922 1399301 292500 292526 320161 221341 1485921 1400216 16168 1377678 14404 292501 292680 101809 1471702 1330397 1464890 1333808 97999 1397413 1345993 16520 246869 63899 85777 353198 369815 320156 302399 138880 b 1397421 1371181 d 1371112 1350286 16192 1371149 1330325

DESCRIPTION

QTY

Hose ................................................................................................................... 1 Hose ................................................................................................................... 1 Capscrew ............................................................................................................ 1 Washer ............................................................................................................... 1 Clamp ................................................................................................................. 1 Hose ................................................................................................................... 1 Clamp ................................................................................................................. 6 Clamp ................................................................................................................. 1 Washer ............................................................................................................... 1 Hose ................................................................................................................... 1 Hose ................................................................................................................... 1 Clamp ................................................................................................................. 1 Hose ................................................................................................................... 2 Bracket ................................................................................................................ 1 Shield .................................................................................................................. 1 Capscrew ............................................................................................................ 1 Capscrew ............................................................................................................ 8 Washer ............................................................................................................... 8 Locknut ............................................................................................................... 1 Bracket ................................................................................................................ 1 Hose Assy ........................................................................................................... 1 Fitting .................................................................................................................. 1 Hose ................................................................................................................... 1 Fitting .................................................................................................................. 1 Capscrew ............................................................................................................ 2 Washer ............................................................................................................... 2 Relief Valve ......................................................................................................... 1 Fitting .................................................................................................................. 1 Hose ................................................................................................................... 1 Hose Assy ........................................................................................................... 1 Hose ................................................................................................................... 1 Fitting .................................................................................................................. 1 Hood ................................................................................................................... 1 Gasket ................................................................................................................ 1 Screw .................................................................................................................. 1 Plug (Magnetic) ................................................................................................... 1 Fuel Cap ............................................................................................................. 1 Hose ................................................................................................................... 1 Clamp ................................................................................................................. 2 Clamp ................................................................................................................. 1 Washer ............................................................................................................... 1 Nut ...................................................................................................................... 1 Shim (0.020 in.) .................................................................................................. AR Fuel Sender ........................................................................................................ 1 Kit-Fuel Sender Gas ........................................................................................... 1 Kit-Fuel Sender Diesel ........................................................................................ 1 Drain Valve (Shut Off) .................................................................................... 1 Drain Valve (Shut Off) .................................................................................... 1 Connector ....................................................................................................... 1 O-Ring ............................................................................................................ 1 See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

DUAL FUEL SYSTEM (S/N K005V05981A ↔ 12/2003) ITEM 92 92 92 92 92 92 92 92 93 94 95 96

PART NO.

DESCRIPTION

QTY

1371157 1330324 1371111 1371162 1330377 1330380 1330378 1330381 1397409 1397410 1397411 1376746

Strainer ........................................................................................................... Fuel Pump ...................................................................................................... Fuel Sender .................................................................................................... Wire Harness (Fuel Pump) ............................................................................. Terminal ..................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Tube (Supply) ..................................................................................................... Tube .................................................................................................................... Tube (Return) ..................................................................................................... Shield ..................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a b

→ S/N K005V04115 → S/N K005V04791

©2009 HYSTER COMPANY

c d

S/N K005V04116 → S/N K005V04792 →

See Service Manual for service procedures.

3-53

UNIT CODE K005 NORTH AMERICA

11/2009

DUAL FUEL SYSTEM (FIGURE 3-18) (12/2003 →)

3-54

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

DUAL FUEL SYSTEM (12/2003 →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 42 43 44 45 46 47 48 48

PART NO. 292526 320161 97999 1464890 14358 1485923 1485921 128259 316678 16168 14310 1400216 125305 1501993 134491 1482794 292501 292680 14385 201808 1302242 349366 1476434 14387 1399438 353310 1330397 18538 1330725 1538804 246869 2004005 1397407 1398003 164488 16805 15156 198675 1397408 1398004 1397410 a 1397411 b 1371169 1330342 176451 320158 292681 136681 a 1397409 b 1371171

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Capscrew ............................................................................................................ Washer ............................................................................................................... Fitting .................................................................................................................. Hose Assy ........................................................................................................... Fitting .................................................................................................................. Tube Assy ........................................................................................................... Bracket ................................................................................................................ Clamp ................................................................................................................. Screw .................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. Hose Assy ........................................................................................................... Fitting .................................................................................................................. Hose Clamp ........................................................................................................ Hose ................................................................................................................... Controller ............................................................................................................ Capscrew ............................................................................................................ Washer ............................................................................................................... Fitting .................................................................................................................. Fitting .................................................................................................................. Hose ................................................................................................................... Fitting .................................................................................................................. Hose ................................................................................................................... Fitting .................................................................................................................. Fitting .................................................................................................................. Clamp ................................................................................................................. Hose ................................................................................................................... Capscrew ............................................................................................................ Gasket ................................................................................................................ Adapter ............................................................................................................... Plug (Magnetic) ................................................................................................... Strap Clamp ........................................................................................................ Hose ................................................................................................................... Tube (Throttle Body Injector to Hose) ................................................................. Clamp ................................................................................................................. Capscrew ............................................................................................................ Lockwasher ......................................................................................................... Clamp ................................................................................................................. Hose ................................................................................................................... Tube (Hose to Throttle Body Injector) ................................................................. Tube .................................................................................................................... Tube (Return) ..................................................................................................... Tube (Return) ..................................................................................................... Fuel Filter ............................................................................................................ Clamp ................................................................................................................. Washer ............................................................................................................... Lockwasher ......................................................................................................... Capscrew ............................................................................................................ Tube (Supply) ..................................................................................................... Tube (Supply) ..................................................................................................... See Service Manual for service procedures.

8 8 1 1 2 1 1 1 4 1 1 1 1 4 1 1 2 2 1 1 1 1 1 1 4 12 1 2 1 1 1 2 1 1 2 1 1 2 1 1 1 1 1 1 1 4 4 2 1 1 3-55

UNIT CODE K005 NORTH AMERICA

11/2009

DUAL FUEL SYSTEM (12/2003 →) ITEM 48 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 78 79 80 81 3-56

PART NO. 1327954 a 1397421 b 1371167 b 1371112 1350286 16192 1371149 1330325 1371157 1330324 1371111 1371162 1330379 1330377 1330380 1330378 1330381 1339779 320157 353000 1343449 353198 1396723 1397803 369815 1400160 1377678 1333808 1471702 136516 1345677 292500 1485922 320156 302399 1397412 1394521 1399464 1529011 1397831 1396728 264134 18515 15155 15055 2044872 1514310 1345993 1397413 16520

DESCRIPTION

QTY

O-Ring (Special) ............................................................................................. 1 Fuel Sender (Service with 1371181) .............................................................. 1 Wire Harness (Not illustrated) .................................................................... 1 Kit-Fuel Sender Diesel ................................................................................... 1 Drain Valve (Shut Off) ................................................................................ 1 Drain Valve (Shut Off) ................................................................................ 1 Connector ................................................................................................... 1 O-Ring ........................................................................................................ 1 Strainer ....................................................................................................... 1 Fuel Pump .................................................................................................. 1 Fuel Sender ................................................................................................ 1 Wire Harness (Fuel Pump) ......................................................................... 1 Terminal ................................................................................................. 4 Terminal ................................................................................................. 1 Terminal ................................................................................................. 1 Terminal ................................................................................................. 1 Terminal ................................................................................................. 1 Screw .................................................................................................................. 2 Washer ............................................................................................................... 4 O-Ring ................................................................................................................ 2 Seal ..................................................................................................................... 1 Clamp ................................................................................................................. 2 Gasket ................................................................................................................ 1 Governor ............................................................................................................. 1 Clamp ................................................................................................................. 1 Hose ................................................................................................................... 1 Hose ................................................................................................................... 1 Hose ................................................................................................................... 1 Fitting .................................................................................................................. 1 Clamp ................................................................................................................. 1 Solenoid Valve (Solenoid) .................................................................................. 1 Capscrew ............................................................................................................ 1 Bracket ................................................................................................................ 1 Washer ............................................................................................................... 1 Nut ...................................................................................................................... 1 Gasket ................................................................................................................ 1 Throttle Body ...................................................................................................... 1 Gasket ................................................................................................................ 1 Plate .................................................................................................................... 1 Gasket ................................................................................................................ 1 Stud .................................................................................................................... 4 Loctite ................................................................................................................. AR Washer ............................................................................................................... 4 Lockwasher ......................................................................................................... 4 Nut ...................................................................................................................... 4 Carburetor ........................................................................................................... 1 Valve (Air/Gasoline) ....................................................................................... 1 Gasket ................................................................................................................ 1 Hood ................................................................................................................... 1 Screw .................................................................................................................. 1 See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

DUAL FUEL SYSTEM (12/2003 →) ITEM 82 83 84 85 86 87 88 89 90 91 92

PART NO.

DESCRIPTION

QTY

1376746 1339720 138880 63899 1399301 1354114 1333807 221341 85777 1502003 101809

Shield .................................................................................................................. 1 Grommet ............................................................................................................. 1 Shim (0.020 in.) .................................................................................................. AR Fuel Cap ............................................................................................................. 1 Shield .................................................................................................................. 1 Hose ................................................................................................................... 1 Hose ................................................................................................................... 2 Locknut ............................................................................................................... 1 Hose ................................................................................................................... 1 Hose Clamp ........................................................................................................ 2 Relief Valve ......................................................................................................... 1

FOOTNOTES: a

→ S/N K005V04791A

©2009 HYSTER COMPANY

b

S/N K005V04792A →

See Service Manual for service procedures.

3-57

UNIT CODE K005 NORTH AMERICA

11/2009

LPG TANK BRACKET (FIGURE 3-19) FIXED

3-58

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

LPG TANK BRACKET FIXED ITEM 1 2 3 4 5 6 7 8

PART NO. 1400197 296163 196297 a. . . . . 1495485 147294 320161 292526

DESCRIPTION

QTY

Strap ................................................................................................................... Capscrew ............................................................................................................ Latch ................................................................................................................... LPG Tank ............................................................................................................ Lpg Tank Bracket ................................................................................................ Nut ...................................................................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................

1 1 1 1 1 1 8 8

FOOTNOTES: a

Contact your authorized dealer for service parts

©2009 HYSTER COMPANY

See Service Manual for service procedures.

3-59

UNIT CODE K005 NORTH AMERICA

11/2009

LPG TANK AND BRACKET (FIGURE 3-20) SWING OUT

3-60

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

LPG TANK AND BRACKET SWING OUT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NO. 1494466 1398141 ..... 1398143 1398085 1398086 302476 1398092 1398089 1398093 1398097 1398098 1398099 293700 302404 320161 292526 a. . . . . 1400197 196297 147294 296164 148962

DESCRIPTION

QTY

Lpg Tank Bracket ................................................................................................ Hinge (LH) ...................................................................................................... Swing Arm ...................................................................................................... Handle ............................................................................................................ Housing (Latch) .............................................................................................. Shaft ............................................................................................................... Roll Pin ........................................................................................................... Snap Ring (Internal) ....................................................................................... Spring Seat ..................................................................................................... Spring ............................................................................................................. Shaft (Knob) ................................................................................................... Knob ............................................................................................................... Plug ................................................................................................................ Capscrew ....................................................................................................... Locknut ........................................................................................................... Washer ........................................................................................................... Capscrew ....................................................................................................... Fuel Tank ............................................................................................................ Strap ................................................................................................................... Latch ................................................................................................................... Nut ...................................................................................................................... Capscrew ............................................................................................................ Capscrew ............................................................................................................

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 8 8 1 1 1 1 1 1

FOOTNOTES: a

Contact your authorized dealer for service parts

©2009 HYSTER COMPANY

See Service Manual for service procedures.

3-61

UNIT CODE K005 NORTH AMERICA

11/2009

LPG TANK BRACKET (FIGURE 3-21) SWING OUT/DROP DOWN

3-62

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

LPG TANK BRACKET SWING OUT/DROP DOWN ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 13 13 13 14 15 15 16 17

PART NO.

DESCRIPTION

1494782 1399405 1399406 1494784 293700 302404 1399360 316837 1399407 1399372 320157 1399410 302400 1398144 1398143 1398087 1398097 1398098 1398099 148962 296251 320161 292683 132860 1399347

Bracket ................................................................................................................ Baseplate ....................................................................................................... Hinge .............................................................................................................. Lpg Tank Bracket ........................................................................................... Capscrew ....................................................................................................... Locknut ........................................................................................................... Washer ........................................................................................................... Nut .................................................................................................................. Post ................................................................................................................ Gas Spring ..................................................................................................... Washer ........................................................................................................... Post ................................................................................................................ Nut .................................................................................................................. Latch ............................................................................................................... Handle ........................................................................................................ Latch .......................................................................................................... Shaft ........................................................................................................... Knob ........................................................................................................... Plug ............................................................................................................ Capscrew ................................................................................................... Capscrew ....................................................................................................... Washer ........................................................................................................... Lockwasher .................................................................................................... Capscrew ....................................................................................................... Bolt .................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 3 3 1 1 2 1 1 1 1 1 1 1 1 1 4 4 4 4 1

3-63

UNIT CODE K005 NORTH AMERICA

11/2009

LOCK-OFF FILTER (FIGURE 3-22) LPG

ITEM 1 1 2 3 4 5 6 7 8 9 10 11

3-64

PART NO.

DESCRIPTION

QTY

258321 ..... 1458580 ..... ..... ..... ..... 1367589 ..... ..... 1367587 1367588 1458582

Kit-Filter and Lock-Off Valve ............................................................................... Washer ........................................................................................................... Screw ............................................................................................................. Diaphragm ...................................................................................................... O-Ring ............................................................................................................ Screw ............................................................................................................. Valve Seat ...................................................................................................... Filter ............................................................................................................... Gasket ............................................................................................................ Body ............................................................................................................... Cover .............................................................................................................. Cover .............................................................................................................. Screw .............................................................................................................

1 6 6 1 1 2 1 1 1 1 1 1 10

263958

Kit-Repair Lpg Converter ....................................................................................

1

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

LPG CONVERTER (FIGURE 3-23) OPEN LOOP (→ S/N K005D05482)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NO.

DESCRIPTION

1399441 1455309 ..... ..... 1367622 1375037 ..... ..... ..... 204830 1375029 1357749 ..... 1450126 1455307 1455306 1369065 1455305 204831 ..... 1455310

Lpg Converter ..................................................................................................... Cover .............................................................................................................. Diaphragm ...................................................................................................... Diaphragm ...................................................................................................... Screen ............................................................................................................ Cover .............................................................................................................. Gasket ............................................................................................................ Lever .............................................................................................................. Primary Valve Pin ........................................................................................... Pin .................................................................................................................. Plate ............................................................................................................... Plug ................................................................................................................ E-Ring ............................................................................................................ Screw ............................................................................................................. Capscrew ....................................................................................................... Screw ............................................................................................................. Kit-Screw ........................................................................................................ Spring ............................................................................................................. Spring (Blue) .................................................................................................. Seat ................................................................................................................ Body ...............................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 1 2 1 1 1 1

1459717

Kit-Repair Lpg Converter ....................................................................................

1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

3-65

UNIT CODE K005 NORTH AMERICA

11/2009

LPG CONVERTER (FIGURE 3-24) OPEN LOOP (S/N K005D05483 →)

ITEM 1 2 3

3-66

PART NO.

DESCRIPTION

QTY

1482794 1496186 1496187 1496188

Controller ............................................................................................................ Coil ................................................................................................................. Kit-Repair Lpg Converter ................................................................................ Kit-Service ..................................................................................................

See Service Manual for service procedures.

1 1 1 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

GOVERNOR (FIGURE 3-25) LPG

ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

1397417 1464657 1464656 1464658 ..... 1464654 1464655 1464653

Throttle Body ...................................................................................................... Controller (Idle) ............................................................................................... Motor .............................................................................................................. Gasket ............................................................................................................ Screw ............................................................................................................. Clamp ............................................................................................................. Screw ............................................................................................................. Sleeve ............................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 4 4 1

3-67

UNIT CODE K005 NORTH AMERICA

11/2009

THROTTLE BODY GOVERNOR (FIGURE 3-26) GASOLINE AND DUAL FUEL

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

3-68

PART NO.

DESCRIPTION

QTY

1397803 1464654 1464655 1464656 1464820 1464658 1464660 1464661 1464653 1464662 1466095 1466096 ..... 1477278

Governor ............................................................................................................. Clamp ............................................................................................................. Screw ............................................................................................................. Motor .............................................................................................................. Adapter ........................................................................................................... Gasket ............................................................................................................ Sensor ............................................................................................................ Spacer ............................................................................................................ Sleeve ............................................................................................................ Valve .............................................................................................................. Screw ............................................................................................................. Tag ................................................................................................................. Capscrew ....................................................................................................... Cap (Not Illustrated) .......................................................................................

See Service Manual for service procedures.

1 4 4 1 1 1 1 1 1 1 2 1 2 1

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

3-69

UNIT CODE K005 NORTH AMERICA

11/2009

INJECTOR THROTTLE BODY (FIGURE 3-27) GASOLINE

3-70

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

INJECTOR THROTTLE BODY GASOLINE ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

1394521 1464663 1464664 1464665 1464666 1464667 1464668 1464669 16124 16134 1466094

Throttle Body ...................................................................................................... Injector ............................................................................................................ Cover .............................................................................................................. O-Ring ............................................................................................................ Screw ............................................................................................................. Connector ....................................................................................................... Regulator ........................................................................................................ Valve .............................................................................................................. Fitting .............................................................................................................. Fitting .............................................................................................................. Injector Body ..................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 1 5 1 1 1 1 1 1

3-71

UNIT CODE K005 NORTH AMERICA

11/2009

AIR FILTER SYSTEM (FIGURE 3-28)

3-72

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

AIR FILTER SYSTEM KEY: A: Air Filter (Standard) B: Air Filter (Heavy Duty) ITEM 1 2 3 4 5 6 6 7 7 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

PART NO. 2035621 2036475 1390110 2037320 1394593 b 2036350 c 1497559 291974 1374205 1374206 1374207 115696 1397987 1397988 1397989 251099 1397653 1398002 316678 302263 320156 292680 136687 115696 1397652 375984 c 1498097 c 197068 c 287816 1509037 a 1543536 a 136681 a 292681 a 320157

QTY A B

DESCRIPTION Air Filter (FFigure 3-29)............................................................................. Grill ............................................................................................................. Hose (Outlet Gasoline/LPG/Diesel) ........................................................... Hose (Intake Gasoline/LPG) ...................................................................... Hose (Intake Diesel) ................................................................................... Molding ....................................................................................................... Molding ....................................................................................................... Pre-Cleaner ................................................................................................ Cover ..................................................................................................... Body ....................................................................................................... Sleeve .................................................................................................... Hose Clamp ........................................................................................... Hose (Pre-Cleaner) .................................................................................... Bracket ....................................................................................................... Band ........................................................................................................... Loctite ......................................................................................................... Bolt ............................................................................................................. Clamp ......................................................................................................... Screw ......................................................................................................... Capscrew ................................................................................................... Washer ....................................................................................................... Washer ....................................................................................................... Nut .............................................................................................................. Hose Clamp ............................................................................................... Plate ........................................................................................................... Spring Washer ........................................................................................... Spacer ........................................................................................................ Washer ....................................................................................................... Capscrew ................................................................................................... Plug ............................................................................................................ Bracket ....................................................................................................... Capscrew ................................................................................................... Lockwasher ................................................................................................ Washer .......................................................................................................

1 1 1 1 1 .. .. .. .. .. .. .. .. .. .. 2 2 .. .. .. .. .. .. 4 1 2 .. .. .. 2 1 2 2 2

1 .. 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 3 3 5 3 4 1 2 2 2 2 .. .. .. .. ..

FOOTNOTES: a b

Aftermarket Upgrade → S/N K005V01507Y

©2009 HYSTER COMPANY

c

S/N K005V01508Y →

See Service Manual for service procedures.

3-73

UNIT CODE K005 NORTH AMERICA

11/2009

AIR FILTER (FIGURE 3-29)

ITEM 1 2 3 4 5 6

3-74

PART NO.

DESCRIPTION

QTY

2035621 ..... 1462439 ..... 1462441 374923 1462442

Air Filter .............................................................................................................. Body ............................................................................................................... Filter Element ................................................................................................. Label ............................................................................................................... Cover .............................................................................................................. Valve .............................................................................................................. Plug ................................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

3-75

UNIT CODE K005 NORTH AMERICA

11/2009

THROTTLE LINKAGE (FIGURE 3-30) GASOLINE AND LPG

3-76

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

THROTTLE LINKAGE GASOLINE AND LPG KEY: A: Forward/Reverse Lever B: Monotrol Pedal ITEM 1 2 3 4 5 6 7 8 9 10 10 11 12 12 12 12 13 14 15 16 17 18 19 20 21 22 22 23 23 23 23

PART NO. 2027337 292500 292680 1465778 287860 136692 292682 1466632 1465899 2052191 2035836 316678 a 1396562 b 1493669 a 1397496 b 1493670 167218 15201 320156 1400221 1400222 1398038 1399388 15052 15152 a 1324577 b 1494446 1320893 292665 302105 53162

QTY A B

DESCRIPTION Pedal .......................................................................................................... Capscrew ................................................................................................... Washer ....................................................................................................... Throttle Arm (FFigure 3-32)...................................................................... Capscrew ................................................................................................... Nut .............................................................................................................. Lockwasher ................................................................................................ Cover .......................................................................................................... Monotrol Pedal (FFigure 3-33).................................................................. Cover Plate (With Cab) .............................................................................. Cover Plate (Without Cab) ......................................................................... Screw ......................................................................................................... Throttle Cable ............................................................................................. Throttle Cable ............................................................................................. Throttle Cable ............................................................................................. Throttle Cable ............................................................................................. Pin .............................................................................................................. Cotter Pin ................................................................................................... Washer ....................................................................................................... Spring (Extension) ...................................................................................... Spring (Extension) ...................................................................................... Link ............................................................................................................. Capscrew ................................................................................................... Nut .............................................................................................................. Lockwasher ................................................................................................ Washer ....................................................................................................... Spacer ........................................................................................................ Microswitch ................................................................................................ Nut .............................................................................................................. Setscrew .................................................................................................... Lockwasher ................................................................................................

1 1 1 1 1 1 1 1 .. 1 1 1 1 1 .. .. 2 2 5 1 1 1 2 2 2 2 2 .. .. .. ..

.. 1 1 1 1 1 1 .. 1 1 1 1 .. .. 1 1 2 2 5 1 1 1 2 2 2 2 2 1 2 2 2

FOOTNOTES: a

→ S/N K005D05465Y EXC. 5460-5461, 5463-5464

©2009 HYSTER COMPANY

b

S/N K005D05466Y → INC. 5460-5461, 5463-5464

See Service Manual for service procedures.

3-77

UNIT CODE K005 NORTH AMERICA

11/2009

THROTTLE LINKAGE (FIGURE 3-31) DIESEL

3-78

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

THROTTLE LINKAGE DIESEL KEY: A: Forward/Reverse Lever B: Monotrol Pedal ITEM 1 2 3 4 5 6 7 8 9 10 10 11 12 13 13 13 14 15 16 17 18 19 20

PART NO. 2027337 292500 292680 1465778 287860 136692 292682 1466632 1465899 2052191 2035836 316678 1397384 a 1396563 b 1493668 b 1493667 167218 15201 320156 293602 292680 136687 1324577

QTY A B

DESCRIPTION Pedal .......................................................................................................... Capscrew ................................................................................................... Washer ....................................................................................................... Throttle Arm (FFigure 3-32)...................................................................... Capscrew ................................................................................................... Nut .............................................................................................................. Lockwasher ................................................................................................ Cover .......................................................................................................... Monotrol Pedal (FFigure 3-33).................................................................. Cover Plate (With Cab) .............................................................................. Cover Plate (Without Cab) ......................................................................... Screw ......................................................................................................... Bracket ....................................................................................................... Throttle Cable ............................................................................................. Throttle Cable ............................................................................................. Throttle Cable ............................................................................................. Pin .............................................................................................................. Cotter Pin ................................................................................................... Washer ....................................................................................................... Capscrew ................................................................................................... Washer ....................................................................................................... Nut .............................................................................................................. Washer .......................................................................................................

1 1 1 1 2 1 1 1 .. .. .. .. 1 1 .. 1 2 2 3 2 2 2 2

.. .. .. .. 2 1 1 .. 1 1 1 3 1 1 1 .. 2 2 3 2 2 2 2

FOOTNOTES: a

→ S/N K005D05466

©2009 HYSTER COMPANY

b

S/N K005D05466 →

See Service Manual for service procedures.

3-79

UNIT CODE K005 NORTH AMERICA

11/2009

THROTTLE ARM ASSEMBLY (FIGURE 3-32)

3-80

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

THROTTLE ARM ASSEMBLY ITEM 1 2 3 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

1465778 15212 320159 1465780 1400224 1400232 1465799 320156 1465779 1400223 1471496 15001 1471541

Throttle Arm ........................................................................................................ Cotter Pin ....................................................................................................... Washer ........................................................................................................... Lever .............................................................................................................. Shaft ........................................................................................................... Shaft ............................................................................................................... Roller .............................................................................................................. Washer ........................................................................................................... Bracket ........................................................................................................... Spring ............................................................................................................. Spacer ............................................................................................................ Nut .................................................................................................................. Stud ................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 3 2 1 1 1 1 1 1 2 1 1 1

3-81

UNIT CODE K005 NORTH AMERICA

11/2009

MONOTROL PEDAL LINKAGE (FIGURE 3-33)

3-82

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

MONOTROL PEDAL LINKAGE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PART NO.

DESCRIPTION

1465899 1396151 320160 292682 136692 353164 352485 353129 320156 15200 353195 353143 353142 1352575 353141 292523 352950 142 353172 353230 15212 353453 320158 292681 239503 287851 1347088 15001

Monotrol Pedal .................................................................................................... Bracket ................................................................................................................ Washer ............................................................................................................... Lockwasher ......................................................................................................... Nut ...................................................................................................................... Crank .................................................................................................................. Shaft ................................................................................................................... Rod ..................................................................................................................... Washer ............................................................................................................... Cotter Pin ............................................................................................................ Bumper ............................................................................................................... Spring ................................................................................................................. Spring ................................................................................................................. Monotrol Pedal (FFigure 3-34).......................................................................... Tube Assy ........................................................................................................... Capscrew ............................................................................................................ Bracket ................................................................................................................ Pin ....................................................................................................................... Spring ................................................................................................................. Cap ..................................................................................................................... Cotter Pin ............................................................................................................ Mount .................................................................................................................. Washer ............................................................................................................... Lockwasher ......................................................................................................... Nut ...................................................................................................................... Capscrew ............................................................................................................ Screw .................................................................................................................. Nut ......................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 3 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2

3-83

UNIT CODE K005 NORTH AMERICA

11/2009

MONOTROL PEDAL (FIGURE 3-34)

3-84

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

MONOTROL PEDAL ITEM 1 2 3 3 4 5 6 7 8 9 10 11 12 12 13 13 13 14 14 15 16 17 18

PART NO.

DESCRIPTION

1352575 353397 135685 220932 360387 353154 353168 353422 353432 353448 57568 359207 353175 1352090 1352089 1330410 1330415 1330435 53162 16865 353165 220434 114312 352969

Monotrol Pedal .................................................................................................... 1 Pedal .............................................................................................................. 1 Bushing ...................................................................................................... 2 Setscrew ......................................................................................................... 2 Loctite ............................................................................................................. AR Pin .................................................................................................................. 1 Spring ............................................................................................................. 1 Magnet ........................................................................................................... 2 Nut .................................................................................................................. 2 Washer ........................................................................................................... 4 O-Ring ............................................................................................................ 8 Plate ............................................................................................................... 2 Pad ................................................................................................................. 1 Switch ............................................................................................................. 1 Wire Harness ............................................................................................. 1 Connector .............................................................................................. 1 Connector .............................................................................................. 1 Terminal ................................................................................................. 3 Lockwasher .................................................................................................... 2 Nut .................................................................................................................. 2 Retainer .......................................................................................................... 1 Screw ............................................................................................................. 2 Strap Clamp ................................................................................................... 3 Screw ............................................................................................................. 6

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

3-85

UNIT CODE K005 NORTH AMERICA

11/2009

NOTES

3-86

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

4

ELECTRICAL SYSTEM

11/2009

UNIT CODE K005 NORTH AMERICA

SECTION 4 ELECTRICAL SYSTEM DESCRIPTION

PAGE

ALTERNATOR GASOLINE/LPG AND DIESEL ................................................................................................................... PRESTOLITE BRAND - GS, LPS, DS ........................................................................................................ BRAKE AND BACK-UP LIGHTS ..................................................................................................................... DISTRIBUTOR ................................................................................................................................................ ELECTRICAL SYSTEM ALTERNATOR AND BATTERY - G, GS, LPG AND LPS ........................................................................... COWL .......................................................................................................................................................... DIESEL ........................................................................................................................................................ GASOLINE AND GASOLINE SAFETY ....................................................................................................... GASOLINE, GASOLINE SAFETY, AND DUAL FUEL ................................................................................ LPG AND LPS ............................................................................................................................................. HARNESS KIT DUAL FUEL ................................................................................................................................................. INSTRUMENT PANEL .................................................................................................................................... SHIFT LEVER ................................................................................................................................................. STARTER DIESEL ........................................................................................................................................................ WIRE HARNESS ADAPTER (→ 5/2001) ............................................................................................................................... BRAKE PRESSURE SWITCH .................................................................................................................... CLOSED LOOP ........................................................................................................................................... CONVERSION, GASOLINE TO LPG, GM 4.3L - SHEET 1 OF 2 (→ S/N K005D05972Y INC. 6018) ...... CONVERSION, GASOLINE TO LPG, GM 4.3L - SHEET 2 OF 2 (→ S/N K005D05972Y) ....................... DIESEL (→ S/N K005V02185Y) ................................................................................................................ DIESEL (S/N K005V02186Y →) ................................................................................................................ DUAL FUEL SHUT OFF .............................................................................................................................. DUAL FUEL, GM V6 - SHEET 1 OF 2 (→ S/N K005D05972Y) ................................................................. DUAL FUEL, GM V6 - SHEET 2 OF 2 (→ S/N K005D05972Y INC. 6018) ................................................ DUAL FUEL, GM V6 - SHEET 1 OF 2 (S/N K005D05973Y ↔ S/N K005V02186Y) .................................. DUAL FUEL, GM V6 - SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02186Y) .................................. DUAL FUEL, GM V6 - SHEET 1 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) .................................. DUAL FUEL, GM V6 - SHEET 2 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) .................................. ENGINE, GM V6, 4.3L - SHEET 1 OF 2 (→ S/N K005D05972Y) .............................................................. ENGINE, GM V6, 4.3L - SHEET 2 OF 2 (→ S/N K005D05972Y) .............................................................. ENGINE, LPG, GM V6, 4.3L - SHEET 1 OF 2 (S/N K005D05973Y ↔ S/N K005V02185Y) ..................... ENGINE, LPG, GM V6, 4.3L - SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02185Y) ..................... ENGINE, LPG, GM V6, 4.3L - SHEET 1 OF 2 (S/N K005V02186Y →) ..................................................... ENGINE, LPG, GM V6, 4.3L - SHEET 2 OF 2 (S/N K005V02186Y →) ..................................................... ESOS ADAPTER ........................................................................................................................................ GASOLINE AND LPG - TYPE "S" (→ S/N K005V02185Y) ....................................................................... GASOLINE ENGINE (→ S/N K005D05972Y INC. 6018) ........................................................................... GASOLINE ENGINE - GM 4.3L (S/N K005V04116Z →) ........................................................................... GASOLINE ENGINE, GM V6 - SHEET 1 OF 2 (→ S/N K005D05973Y) ................................................... GASOLINE ENGINE, GM V6 - SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02185Y) .................... GASOLINE, GM V6 - SHEET 1 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) ................................... GASOLINE, GM V6 - SHEET 2 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) ................................... LPG SWITCH .............................................................................................................................................. MODULE POWERSHIFT (→ S/N K005D05972) ....................................................................................... ©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-30 4-32 4-40 4-34 4-8 4-4 4-26 4-12 4-16 4-22 4-19 4-7 4-38 4-36 4-97 4-163 4-83 4-44 4-46 4-84 4-86 4-88 4-50 4-52 4-56 4-58 4-62 4-66 4-76 4-78 4-114 4-116 4-120 4-122 4-89 4-49 4-42 4-154 4-98 4-100 4-104 4-106 4-81 4-126 4-1

UNIT CODE K005 NORTH AMERICA

11/2009

SECTION 4 ELECTRICAL SYSTEM DESCRIPTION

PAGE

MODULE POWERSHIFT - SHEET 1 0F 2 (S/N K005V02412Z ↔ S/N K005V05903A) ........................... MODULE POWERSHIFT - SHEET 2 OF 2 (S/N K005V02412Z ↔ S/N K005V05903A) ........................... MODULE POWERSHIFT - SHEET 1 0F 2 (S/N K005V05904A →) .......................................................... MODULE POWERSHIFT - SHEET 2 OF 2 (S/N K005V05904A →) .......................................................... MODULE, TYPE S POWERSHIFT - SHEET 1 OF 2 (→ S/N K005D05972Y INC. 6018) ......................... MODULE, TYPE S POWERSHIFT - SHEET 2 OF 2 (→ S/N K005D05972Y INC. 6018) ......................... MODULE, TYPE S POWERSHIFT - SHEET 1 OF 2 (S/N K005D05973Y ↔ S/N K005V02411Z) ............ MODULE, TYPE S POWERSHIFT - SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02412Z) ............ SEALED ALTERNATOR ............................................................................................................................. TYPE S - GASOLINE AND LPG (S/N K005V02186Y →) .......................................................................... WIRE HARNESS (ENGINE) DUAL FUEL - GM 4.3L (S/N K005V02837Z ↔ S/N K005V04115Z) .......................................................... DUAL FUEL - GM 4.3L (S/N K005V04116Z →) ......................................................................................... GASOLINE AND GASOLINE SAFETY - GM 4.3L (S/N K005V02837Z ↔ S/N K005V04115Z) ................

4-128 4-132 4-136 4-140 4-90 4-94 4-144 4-148 4-152 4-82

4-2

See Service Manual for service procedures.

4-70 4-158 4-110

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-3

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM (FIGURE 4-1) COWL

4-4

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM COWL ITEM 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 4 5 5 6 7 8 9 10 11 12 13 13 14 14 15 16 17 18 19 20 21 22 23 23 24 25 26 27 28 28 29 30

PART NO. d 1394862 h 2059789 b 2035695 j 2044239 f 2046117 i 2060627 1484681 1484682 a 2035581 1347114 1484684 1490252 370647 1320669 370648 1310630 1496890 316132 370868 1496361 1524525 1492957 370863 370864 1397451 136749 292681 292668 379902 1337197 c 1399382 g 1515763 292679 296510 320155 302244 1384594 166285 1397840 1515763 1347202 1399400 173246 178119 387892 ..... 1468571 1460724 17650 1347067

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Controller (Transmission) ................................................................................... Controller ............................................................................................................ Wire Harness (Module) (FFigure 4-47).............................................................. Wire Harness (Module) ....................................................................................... Wire Harness (Module) (FFigure 4-48).............................................................. Wire Harness (Module) (FFigure 4-50).............................................................. Fuse Box (10-Way) ........................................................................................ Fuse Box ........................................................................................................ Relay (Flasher) ............................................................................................... Relay .............................................................................................................. Single Mini Relay Base .................................................................................. Diode (Single) ................................................................................................. Fuse (10 Amp) ................................................................................................ Fuse (30 Amp) ................................................................................................ Fuse (20 Amp) ................................................................................................ Fuse (15 Amp) ................................................................................................ Nut .................................................................................................................. Spacer ................................................................................................................ Switch (Park Brake) ............................................................................................ Horn (Mechanical) (Replaced with 1524525 12/02) ........................................... Horn .................................................................................................................... Bracket ................................................................................................................ Cover (Fuse) ....................................................................................................... Cover (Cover) (Latch) ......................................................................................... Label (Fuse Panel) ............................................................................................. Screw .................................................................................................................. Lockwasher ......................................................................................................... Nut ...................................................................................................................... Ignition Switch ..................................................................................................... Key Set ........................................................................................................... Label (Fuse Panel Relays) ................................................................................. Label (Fuse Panel Relays) ................................................................................. Washer ............................................................................................................... Screw .................................................................................................................. Washer ............................................................................................................... Capscrew ............................................................................................................ Sender (Low Coolant) ......................................................................................... Clamp ................................................................................................................. Switch (First Gear) .............................................................................................. Label (Fuse Panel Relays) ................................................................................. Clamp ................................................................................................................. Clamp (Dual Fuel) ............................................................................................... Clamp ................................................................................................................. Clamp ................................................................................................................. Wire .................................................................................................................... Instrument Panel (FFigure 4-2)......................................................................... Bulb (Back Lighting) ....................................................................................... Bulb (Icon Lighting) ........................................................................................ Fitting .................................................................................................................. Switch (Restriction) ............................................................................................. See Service Manual for service procedures.

1 1 1 1 1 1 1 1 8 1 2 1 4 2 1 3 1 1 1 1 1 1 1 1 1 2 1 4 1 1 1 1 4 4 4 4 1 11 1 2 2 2 1 3 1 1 4 10 1 1 4-5

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM COWL ITEM 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 45 46

PART NO. 86510 320157 296504 815597 136749 316678 239503 1399886 1301648 1310611 136749 296380 320158 1322627 e 2035694 i 2059309 375629

DESCRIPTION

QTY

Screw .................................................................................................................. Washer ............................................................................................................... Screw .................................................................................................................. Nut ...................................................................................................................... Screw .................................................................................................................. Screw .................................................................................................................. Nut ...................................................................................................................... Strap ................................................................................................................... Pressure Switch (Fuel) ....................................................................................... Clamp ................................................................................................................. Screw .................................................................................................................. Washer ............................................................................................................... Washer ............................................................................................................... Switch (Oil Temperature Warning) ..................................................................... Wire Harness (Powershift Transmission Control) ............................................... Wire Harness (Powershift Transmission Control) ............................................... Washer ...............................................................................................................

10 18 2 2 6 11 8 2 1 1 1 1 1 1 1 1 4

FOOTNOTES: a b c d e

4-6

Used for various functions including forward/ reverse, horn, lights, and shutdown → S/N K005D05972 → S/N K005V02411Z → S/N K005V04125A → S/N K005V05903A

f g h i j

S/N K005V02412Z ↔ S/N K005V05903A S/N K005V02412Z → S/N K005V04126A → S/N K005V05904A → S/N K005D05973 →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

INSTRUMENT PANEL (FIGURE 4-2)

ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 3

PART NO. ac 1397812 ad 1510312 bc 1397813 bd 1510313 c 1523477 d 1533858 ac 1397799 ad 1510310 bc 1397800 bd 1510311 c 1523478 d 1533859 c 1497254 c 1497253 ac 1460724 bc 1460724 ac 1460724 bc 1460724 d 1533797 c 1468571 1617431

DESCRIPTION

QTY

Instrument Panel (Standard) ............................................................................... Instrument Cluster (Standard) ............................................................................ Instrument Panel (Standard) ............................................................................... Instrument Cluster (Standard) ............................................................................ Lens ................................................................................................................ Lens ................................................................................................................ Instrument Panel (Premium) ............................................................................... Instrument Cluster (Premium) ............................................................................. Instrument Panel (Premium) ............................................................................... Instrument Cluster (Premium) ............................................................................. Lens ................................................................................................................ Lens ................................................................................................................ Gasket ............................................................................................................ Screw ............................................................................................................. Bulb (Standard) .............................................................................................. Bulb (Standard) .............................................................................................. Bulb (Premium) .............................................................................................. Bulb (Premium) .............................................................................................. Bulb ................................................................................................................ Bulb ................................................................................................................ Buzzer (Not Illustrated) ...................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 12 15 12 18 20 2 2 1

FOOTNOTES: a b

Gasoline and Diesel LPG

©2009 HYSTER COMPANY

c d

→ S/N K005V04969A S/N K005V04970A →

See Service Manual for service procedures.

4-7

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM (FIGURE 4-3) ALTERNATOR AND BATTERY — G, GS, LPG AND LPS

4-8

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM ALTERNATOR AND BATTERY – G, GS, LPG AND LPS KEY: A: Gasoline and LP B: GS and LPS ITEM 1 2 2 3 4 4 5 5 6 7 8 9 10 11 12 12 13 13 14 15 16 17 17 18 18 18 19 20 21 21 22 23 24 25 25 26 26 27 28 28 29 30 30 31 31

PART NO. 1324518 296359 18500 204223 1397780 1397786 1397780 1397787 321158 1397783 1326939 136687 292680 320156 c 1399333 e 309152 c 1399335 e 309124 1383331 2035682 296408 c 387892 e 1493116 d 320162 f 320161 320161 292683 292526 16597 16597 16805 15156 15134 18498 176640 d 1377751 f 1392210 18546 d 1377738 f 1377738 128408 292681 15155 320157 18515

©2009 HYSTER COMPANY

QTY A B

DESCRIPTION Switch (Disconnect) ................................................................................... Washer ....................................................................................................... Washer ....................................................................................................... Boot ............................................................................................................ Battery Cable (One Per Unit) ..................................................................... Battery Cable ............................................................................................. Battery Cable (One Per Unit) ..................................................................... Battery Cable ............................................................................................. Boot ............................................................................................................ Battery Cable ............................................................................................. Cap ............................................................................................................. Nut .............................................................................................................. Washer ....................................................................................................... Washer ....................................................................................................... Battery Hold Down (A) ............................................................................... Battery Hold Down (B) ............................................................................... Link (A) ....................................................................................................... Battery Hold Down (B) ............................................................................... Start Battery Wet ........................................................................................ Battery Tray ................................................................................................ Lockwasher ................................................................................................ Wire ............................................................................................................ Wire (Ground) ............................................................................................ Washer (LP, LPS) ...................................................................................... Washer (LP, LPS) ...................................................................................... Washer (G, GS, DF) ................................................................................... Lockwasher ................................................................................................ Capscrew ................................................................................................... Capscrew (LP, LPS) ................................................................................... Capscrew (G, GS, DF) ............................................................................... Capscrew (LP, LPS) ................................................................................... Lockwasher ................................................................................................ Washer ....................................................................................................... Capscrew (DF) ........................................................................................... Bolt (G, GS, LP, LPS) ................................................................................ Pulley ......................................................................................................... Pulley ......................................................................................................... Capscrew ................................................................................................... Spacer ........................................................................................................ Spacer ........................................................................................................ Clamp (LP, LPS) ........................................................................................ Lockwasher ................................................................................................ Lockwasher ................................................................................................ Washer ....................................................................................................... Washer ....................................................................................................... See Service Manual for service procedures.

.. 4 .. 2 1 .. 1 .. 1 1 3 2 2 2 1 1 2 2 1 1 1 1 1 2 2 2 2 2 2 3 1 3 3 1 1 1 .. 1 1 1 1 1 .. 1 ..

1 .. 6 2 .. 1 .. 1 1 1 3 2 2 2 1 1 2 2 1 1 1 1 1 2 2 2 2 2 2 3 1 3 3 .. 1 .. 1 1 .. .. 1 .. 1 .. 1 4-9

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM ALTERNATOR AND BATTERY – G, GS, LPG AND LPS KEY: A: Gasoline and LP B: GS and LPS ITEM 32 32 32 32 33 34 34 35 35 35 36 37 38 39 40 40 41

PART NO. bd 1358911 af 1469597 f 1469601 1394001 261379 d 189338 f 305100 f 287851 139743 136687 190383 157065 114312 153069 d 2035688 f 2047579 2068496

QTY A B

DESCRIPTION Alternator .................................................................................................... Alternator .................................................................................................... Wire (Alternator To Engine Harness) ..................................................... Alternator (Sealed) ..................................................................................... Washer ....................................................................................................... Spacer (Alternator Bracket) ........................................................................ Sleeve (Not Illustrated) ............................................................................... Capscrew (A) ............................................................................................. Locknut ....................................................................................................... Nut .............................................................................................................. Boot ............................................................................................................ Boot ............................................................................................................ Strap Clamp ............................................................................................... Clamp ......................................................................................................... Wire Harness (GS, LPS) (FFigure 4-18)................................................... Wire Harness (FFigure 4-29).................................................................... Wire Harness (Sealed Alternator) (Not Illustrated) .....................................

1 1 1 .. 2 1 1 1 1 2 .. 1 1 4 .. .. ..

.. .. 1 1 2 1 .. 1 1 2 2 1 1 4 1 1 1

FOOTNOTES: a b c

Includes Pulley Service With Alternator 1469597 and Jumper 1469601 → S/N K005D05972Y INC. 6018

4-10

d e f

→ S/N K005V02185Y S/N K005D05973Y → EXC. 6018 S/N K005V02186Y →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-11

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM (FIGURE 4-4) GASOLINE AND GASOLINE SAFETY

4-12

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM GASOLINE AND GASOLINE SAFETY KEY: A: Gasoline (G) B: Gasoline Safety (GS) C: Dual Fuel (DF) ITEM 1 2 2 3 4 4 4 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 25 26 27 28 29 30 31 32 33 34 35 36

PART NO. 287816 a 2035691 h 2049999 220485 b 2035681 d 2043949 e 2047709 b 2036540 d 2043950 e 2047712 1399416 302035 302398 320155 15039 197066 136749 292681 136687 320156 1399315 1369470 1330293 c 1327951 f 1498461 292501 239503 320157 173246 136681 292668 1333827 387869 1310611 1520644 302250 292526 128408 1397457 292682 320161 15156 16567 15905

©2009 HYSTER COMPANY

DESCRIPTION

A

Capscrew .......................................................................................... Electronic Control Module (Open Loop) ............................................ Electronic Control Module (Closed Loop) .......................................... Screw ................................................................................................ Wire Harness (Engine Type G/GS) (FFigure 4-15).......................... Wire Harness (G, GS Engine) (FFigure 4-38, FFigure 4-39).......... Wire Harness (G, GS Engine) (FFigure 4-40, FFigure 4-41).......... Wire Harness (Engine; DF) (FFigure 4-19, FFigure 4-20).............. Wire Harness (Engine; DF) (FFigure 4-38, FFigure 4-39).............. Wire Harness (Engine; DF) (FFigure 4-23, FFigure 4-24).............. Bracket .............................................................................................. Screw ................................................................................................ Locknut .............................................................................................. Washer .............................................................................................. Nut ..................................................................................................... Washer .............................................................................................. Screw ................................................................................................ Lockwasher ....................................................................................... Nut ..................................................................................................... Washer .............................................................................................. Bracket .............................................................................................. Switch (Fuel Changeover) ................................................................. Cover (Fuse) ..................................................................................... Module (Governor) ............................................................................ Module ............................................................................................... Capscrew .......................................................................................... Nut ..................................................................................................... Washer .............................................................................................. Clamp ................................................................................................ Capscrew .......................................................................................... Nut ..................................................................................................... Temperature Sender (A) ................................................................... Boot (Switch Protector) (B) ................................................................ Clamp ................................................................................................ Sensor ............................................................................................... Capscrew .......................................................................................... Capscrew .......................................................................................... Clamp ................................................................................................ Bracket (Coil) ..................................................................................... Lockwasher ....................................................................................... Washer .............................................................................................. Lockwasher ....................................................................................... Fitting ................................................................................................. Lockwasher ....................................................................................... See Service Manual for service procedures.

3 1 1 1 1 1 1 .. .. .. 1 5 5 7 1 1 2 2 6 6 .. .. 4 1 1 3 2 1 1 2 3 1 .. 1 1 2 2 2 1 2 2 1 1 1

QTY B 3 .. 1 1 1 1 1 .. .. .. 1 5 5 7 1 1 2 2 8 6 .. .. 4 1 1 3 2 1 1 2 3 1 .. 1 1 2 2 2 1 2 2 1 1 ..

C 3 .. .. 1 .. .. .. 1 1 1 1 7 7 9 1 1 2 2 8 6 1 1 6 1 1 3 .. 2 .. .. 3 1 5 1 1 2 2 2 1 2 2 1 1 .. 4-13

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM GASOLINE AND GASOLINE SAFETY KEY: A: Gasoline (G) B: Gasoline Safety (GS) C: Dual Fuel (DF) ITEM 37 37 37 37 37 37 37 38 39 39 40 41 42 43 44 45 46 47 48 49 50 51 52 52 53

PART NO. c 1486531 1490407 1490408 g 1469604 1490407 1507400 1394765 292697 1397780 1397787 204223 14349 1383346 1514215 18500 190382 212358 1347202 1397754 16116 1314381 2038881 1654578 1654579 292680

DESCRIPTION

A

Starter ................................................................................................ Switch ............................................................................................ Bolt ................................................................................................ Starter ................................................................................................ Switch ............................................................................................ Bolt ................................................................................................ Bracket .............................................................................................. Lockwasher ....................................................................................... Battery Cable (FFigure 4-3)............................................................. Battery Cable (FFigure 4-3)............................................................. Boot (FFigure 4-3)............................................................................ Fitting (Pipe Plug) .............................................................................. Fitting ................................................................................................. Pressure Sender ............................................................................... Washer .............................................................................................. Boot ................................................................................................... Clamp ................................................................................................ Clamp ................................................................................................ Bracket (Fuse) ................................................................................... Fitting ................................................................................................. Temperature Sender ......................................................................... Wire Harness (FFigure 4-33)........................................................... Relay (Latch) ..................................................................................... Clip (Relay) ........................................................................................ Washer ..............................................................................................

1 1 2 1 1 2 1 1 1 .. 1 1 1 1 .. .. 1 1 1 1 1 .. 1 1 1

QTY B 1 1 2 1 1 2 1 1 .. 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

C 1 1 2 1 1 2 1 1 1 .. 1 1 1 1 .. .. 1 1 1 1 1 .. 1 1 1

FOOTNOTES: a b c d

→ S/N K005D03078X → S/N K005D05972Y → S/N K005V02185Y S/N K005D05973Y ↔ S/N K005V02185Y

4-14

e f g h

S/N K005V02186Y ↔ S/N K005V02836Z S/N K005V08186Y ↔ S/N K005V05217A S/N K005V02186Y → S/N K005V02837Z →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-15

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM (FIGURE 4-5) GASOLINE, GASOLINE SAFETY, AND DUAL FUEL

4-16

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM GASOLINE, GASOLINE SAFETY, AND DUAL FUEL KEY: A: Gasoline (G) B: Gasoline Safety (GS) C: Dual Fuel (DF) ITEM 1 2 2 2 3 4 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 25 26 27 28 29 30 31 32 33 34 35 36 37

PART NO. 287816 d 2041878 b 2041877 g 2050000 220485 e 2050502 h 2054281 e 2050503 h 2054294 1399416 302035 302398 320155 15039 197066 136749 292681 136687 320156 1399315 1369470 1330293 f 1498461 c 1327951 292501 239503 320157 173246 136681 292668 1333827 387869 1310611 1520644 302250 292526 128408 1397457 292682 320161 15156 16567 15905 a 1486531

©2009 HYSTER COMPANY

DESCRIPTION

A

Capscrew .......................................................................................... Electronic Control Module (Open Loop) ............................................ Electronic Control Module (Closed Loop) .......................................... Electronic Control Module (Open Loop) ............................................ Screw ................................................................................................ Wire Harness (G, GS Engine) (FFigure 4-42).................................. Wire Harness (G, GS Engine) (FFigure 4-55).................................. Wire Harness (Engine; DF) (FFigure 4-25)...................................... Wire Harness (Engine; DF) (FFigure 4-56)...................................... Bracket .............................................................................................. Screw ................................................................................................ Locknut .............................................................................................. Washer .............................................................................................. Nut ..................................................................................................... Washer .............................................................................................. Screw ................................................................................................ Lockwasher ....................................................................................... Nut ..................................................................................................... Washer .............................................................................................. Bracket .............................................................................................. Switch (Fuel Changeover) ................................................................. Cover (Fuse) ..................................................................................... Module ............................................................................................... Module (Governor) ............................................................................ Capscrew .......................................................................................... Nut ..................................................................................................... Washer .............................................................................................. Clamp ................................................................................................ Capscrew .......................................................................................... Nut ..................................................................................................... Temperature Sender (A) ................................................................... Boot (Switch Protector) (B) ................................................................ Clamp ................................................................................................ Sensor ............................................................................................... Capscrew .......................................................................................... Capscrew .......................................................................................... Clamp ................................................................................................ Bracket (Coil) ..................................................................................... Lockwasher ....................................................................................... Washer .............................................................................................. Lockwasher ....................................................................................... Fitting ................................................................................................. Lockwasher ....................................................................................... Starter ................................................................................................ See Service Manual for service procedures.

3 1 1 1 1 1 1 .. .. 1 5 5 7 1 1 2 2 6 6 .. .. 4 1 1 3 2 1 1 2 3 1 .. 1 1 2 2 2 1 2 2 1 1 1 1

QTY B 3 1 1 1 1 1 1 .. .. 1 5 5 7 1 1 2 2 8 6 .. .. 4 1 1 3 2 1 1 2 3 1 .. 1 1 2 2 2 1 2 2 1 1 .. 1

C 3 1 .. 1 1 .. .. 1 1 1 7 7 9 1 1 2 2 8 6 1 1 6 1 1 3 .. 2 .. .. 3 1 5 1 1 2 2 2 1 2 2 1 1 .. 1 4-17

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM GASOLINE, GASOLINE SAFETY, AND DUAL FUEL KEY: A: Gasoline (G) B: Gasoline Safety (GS) C: Dual Fuel (DF) ITEM 37 37 37 37 37 37 38 38 39 40 41 42 43 44 45 46 47 48 49 50 51 51 52

PART NO. 1490407 1490408 i 1469604 1490407 1507400 1394765 1397780 1397787 204223 14349 1383346 1514215 18500 190382 212358 1347202 1397754 16116 1314381 2038881 1654578 1654579 292680

DESCRIPTION

A

Switch ............................................................................................ Bolt ................................................................................................ Starter ................................................................................................ Switch ............................................................................................ Bolt ................................................................................................ Bracket .............................................................................................. Battery Cable ..................................................................................... Battery Cable ..................................................................................... Boot ................................................................................................... Fitting (Pipe Plug) .............................................................................. Fitting ................................................................................................. Pressure Sender ............................................................................... Washer .............................................................................................. Boot ................................................................................................... Clamp ................................................................................................ Clamp ................................................................................................ Bracket (Fuse) ................................................................................... Fitting ................................................................................................. Temperature Sender ......................................................................... Wire Harness ..................................................................................... Relay (Latch) ..................................................................................... Clip (Relay) ........................................................................................ Washer ..............................................................................................

QTY B

1 2 1 1 2 1 1 .. 1 1 1 1 .. .. 1 1 1 1 1 .. 1 1 1

1 2 1 1 2 1 .. 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

C 1 2 1 1 2 1 1 .. 1 1 1 1 .. .. 1 1 1 1 1 .. 1 1 1

FOOTNOTES: a b c d e

→ S/N K005V02185 → S/N K005V02836Z → S/N K005V05218A S/N K005D03079X ↔ S/N K005V02836Z S/N K005V02837Z ↔ S/N K005V04115Z

4-18

f g h i

S/N K005V08186 ↔ S/N K005V05217 S/N K005V02837Z → S/N K005V04116Z → S/N K005V02186 →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

HARNESS KIT (FIGURE 4-6) DUAL FUEL

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-19

UNIT CODE K005 NORTH AMERICA

ITEM 1 2 3 4 5

4-20

11/2009

PART NO.

DESCRIPTION

QTY

2036540 1475583 1475579 1475566 1475617

Wire Harness (Engine; DF) (Dual Fuel) (FFigure 4-19, FFigure 4-20)............. Kit-Terminal ........................................................................................................ Connector ........................................................................................................... Fuse Holder ........................................................................................................ Kit-Connector ......................................................................................................

See Service Manual for service procedures.

1 1 1 1 1

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-21

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM (FIGURE 4-7) LPG AND LPS

4-22

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM LPG AND LPS KEY: A: LP B: LPS ITEM

PART NO.

1

h 2035689

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 20 21 22 23 23 24 25 26 27 28 29 30 30 30 30 30 30 31 32 33 33

c 2044167 g 2047710 153069 114312 302250 1520644 1397457 292668 320155 14349 1383346 1514215 292501 320156 18500 190383 302035 2004005 1330293 302398 2036542 1397780 1397787 204223 239503 292681 g 292681 16116 1314381 1333827 292679 387869 1399416 a 1486531 a 1490407 a 1490408 g 1469604 g 1490407 g 1507400 296380 136749 220485 197066

©2009 HYSTER COMPANY

QTY A B

DESCRIPTION Wire Harness (Engine Conversion Gasoline to LPG GM 4.3L) (FFigure 4-19, FFigure 4-27).................................................................................... Wire Harness (Engine) (FFigure 4-43, FFigure 4-44).............................. Wire Harness (Engine) (FFigure 4-45, FFigure 4-46).............................. Clamp ......................................................................................................... Strap Clamp ............................................................................................... Capscrew ................................................................................................... Sensor ........................................................................................................ Bracket (Coil) ............................................................................................. Nut .............................................................................................................. Washer ....................................................................................................... Fitting (Pipe Plug) (Oil Pressure) ............................................................... Fitting (Oil Pressure) .................................................................................. Pressure Sender ........................................................................................ Capscrew ................................................................................................... Washer ....................................................................................................... Washer ....................................................................................................... Boot ............................................................................................................ Screw ......................................................................................................... Strap Clamp ............................................................................................... Cover (Fuse) .............................................................................................. Locknut ....................................................................................................... Wire Harness (LPG Switch) (LPG Switch) (FFigure 4-28)........................ Battery Cable (FFigure 4-3)...................................................................... Battery Cable (FFigure 4-3)...................................................................... Boot ............................................................................................................ Nut .............................................................................................................. Lockwasher ................................................................................................ Lockwasher ................................................................................................ Fitting ......................................................................................................... Temperature Sender .................................................................................. Temperature Sender .................................................................................. Washer ....................................................................................................... Boot (Switch Protector) .............................................................................. Bracket (ECU) ............................................................................................ Starter ........................................................................................................ Switch .................................................................................................... Bolt ......................................................................................................... Starter ........................................................................................................ Switch .................................................................................................... Bolt ......................................................................................................... Washer ....................................................................................................... Screw ......................................................................................................... Screw (Some Units) (Not Illustrated) .......................................................... Washer (Some Units) (Not Illustrated) ....................................................... See Service Manual for service procedures.

1 1 1 2 3 2 1 1 5 7 1 1 1 4 1 .. .. 3 1 3 3 1 1 .. 1 1 3 2 1 1 1 1 .. 1 1 1 2 1 1 2 2 2 1 1

1 1 1 2 3 2 1 1 5 7 1 1 1 4 1 2 2 3 1 3 3 1 .. 1 1 1 3 2 1 1 1 1 1 1 1 1 2 1 1 2 2 2 1 1 4-23

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM LPG AND LPS KEY: A: LP B: LPS ITEM 33 33 34 34 34 34 34 35 36 37

PART NO. 15039 114312 b 2043527 e 2053135 b 2042658 d 2053137 f 2053930 292680 136687 1397716

QTY A B

DESCRIPTION Nut (Some Units) (Not Illustrated) .............................................................. Strap Clamp ............................................................................................... Electronic Control Module (Open Loop) ..................................................... Engine Control Module (Open Loop) ......................................................... Electronic Control Module (Closed Loop) .................................................. Engine Control Module (Closed Loop) ....................................................... Engine Control Module (Closed Loop) (EPA Compliant) ........................... Washer ....................................................................................................... Nut .............................................................................................................. Bolt .............................................................................................................

1 1 1 1 1 1 1 4 4 2

1 1 1 1 1 1 1 4 4 2

FOOTNOTES: a b c d

→ S/N K005V02184Y → S/N K005V02807Z S/N K005D05972Y ↔ S/N K005V02184Y S/N K005V02808Z ↔ S/N K005V04115Z

4-24

e f g h

S/N K005V02808Z → S/N K005V04116Z → S/N K005V02185Y → S/N K005D05971Y → EXC. 6018

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-25

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM (FIGURE 4-8) DIESEL

4-26

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM DIESEL ITEM 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 43 44 45

PART NO. 1469598 1394001 353291 2004005 1388721 296408 1399332 1399333 1399335 a 1324557 a 316132 a 1320893 320162 a 387455 a 387867 292683 1397783 1326939 c 2035694 e 2059309 1514215 292682 292515 370776 292526 1654578 1654579 320159 296359 128408 a 209417 246108 320161 320156 292680 136687 321158 204223 2039256 164488 136681 136692 370648 a 16743 a 15049 a 86510 1397780 1397786 287851 1493116

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Alternator (Includes Pulley) (FFigure 4-9)......................................................... 1 Alternator (Sealed) (DS) (FFigure 4-10)............................................................ 1 Pulley (DS) .......................................................................................................... 1 Strap Clamp ........................................................................................................ AR Starter ................................................................................................................. 1 Lockwasher ......................................................................................................... 2 Start Battery Wet ................................................................................................ 1 Battery Hold Down .............................................................................................. 1 Link (Battery Hold Down) .................................................................................... 1 Bracket ................................................................................................................ 1 Spacer ................................................................................................................ 1 Microswitch (Neutral) .......................................................................................... 1 Washer ............................................................................................................... 1 Ring (Neutral Start) ............................................................................................. 1 Pressure Switch .................................................................................................. 1 Lockwasher ......................................................................................................... 1 Battery Cable ...................................................................................................... 1 Cap ..................................................................................................................... 1 Wire Harness (Powershift Transmission Control) ............................................... 1 Wire Harness (Powershift Transmission Control) ............................................... 1 Pressure Sender ................................................................................................. 1 Lockwasher ......................................................................................................... 9 Capscrew ............................................................................................................ 2 Switch (Momentary) (Indicator) ........................................................................... 1 Capscrew ............................................................................................................ 1 Relay (Latch) (Start) ........................................................................................... 1 Clip (Relay) ......................................................................................................... 1 Washer ............................................................................................................... 3 Washer ............................................................................................................... 1 Clamp ................................................................................................................. 6 Snap Ring ........................................................................................................... 1 Sealant ................................................................................................................ AR Washer ............................................................................................................... 2 Washer ............................................................................................................... 1 Washer ............................................................................................................... 1 Nut ...................................................................................................................... 1 Boot .................................................................................................................... 1 Boot .................................................................................................................... 3 V-Belt .................................................................................................................. 1 Clamp ................................................................................................................. 3 Capscrew ............................................................................................................ 3 Nut ...................................................................................................................... 2 Fuse (20 Amp) .................................................................................................... 1 Lockwasher ......................................................................................................... 4 Nut ...................................................................................................................... 2 Screw .................................................................................................................. 2 Battery Cable (One Per Unit) .............................................................................. 1 Battery Cable ...................................................................................................... 1 Capscrew ............................................................................................................ 1 Wire (Ground) ..................................................................................................... 1 See Service Manual for service procedures.

4-27

UNIT CODE K005 NORTH AMERICA

11/2009

ELECTRICAL SYSTEM DIESEL ITEM 46 46 47 48 49 50 51 52 53 54 55 56 57 58 59 59 60 61 61 62 63

PART NO. b 2036928 d 2047711 2037932 2035682 157065 292681 153069 320158 1499120 292501 302399 1527268 292514 1322627 1397780 1397787 1324518 18500 190383 204223 2047579

DESCRIPTION

QTY

Wire Harness (Engine) (FFigure 4-31).............................................................. Wire Harness (Engine) (FFigure 4-32).............................................................. Temperature Sender (Water) .............................................................................. Battery Tray ........................................................................................................ Boot .................................................................................................................... Lockwasher ......................................................................................................... Clamp ................................................................................................................. Washer ............................................................................................................... Bracket ................................................................................................................ Capscrew ............................................................................................................ Nut ...................................................................................................................... Bracket ................................................................................................................ Capscrew ............................................................................................................ Switch (Oil Temperature Warning) ..................................................................... Battery Cable (One Per Unit) .............................................................................. Battery Cable (DS) .............................................................................................. Switch (Disconnect) (DS) .................................................................................... Washer (DS) ....................................................................................................... Boot (DS) ............................................................................................................ Boot .................................................................................................................... Wire Harness (DS) (FFigure 4-29)....................................................................

1 1 1 1 1 1 2 1 1 1 1 1 6 1 1 1 1 2 2 1 1

FOOTNOTES: a b c

Monotrol → S/N K005V02184Y → S/N K005V05903A

4-28

d e

S/N K005V02185Y → S/N K005V05904A →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-29

UNIT CODE K005 NORTH AMERICA

11/2009

ALTERNATOR (FIGURE 4-9) GASOLINE/LPG AND DIESEL

4-30

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

ALTERNATOR GASOLINE/LPG AND DIESEL ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

PART NO. d 1469597 d 1469598 d 1469601 abc 1358911 290303 1377067 274648 1377047 343029 1377048 310085 290508 223095 343031 1344274 343032 343041 1377050 268356 290369 290370 310081 344233 1377052 1377051 1377049 290509 1377053 344234 310088 55580 128835 128852

DESCRIPTION

QTY

Alternator (Gasoline and LPG) ........................................................................... Alternator (Diesel) ............................................................................................... Wire (Alternator To Engine Harness) ............................................................. Alternator ............................................................................................................ Regulator ........................................................................................................ Resistor .......................................................................................................... Boot ................................................................................................................ Rotor ............................................................................................................... Collar .............................................................................................................. Stator .............................................................................................................. Frame (CE) ..................................................................................................... Bearing (CE) .............................................................................................. Diode .............................................................................................................. Rectifier .......................................................................................................... Nut .................................................................................................................. Screw ............................................................................................................. Brush Holder .................................................................................................. Brush Spring .............................................................................................. Screw (Brush) ................................................................................................. Screw (Brush Holder) ..................................................................................... Screw (Brush Holder) ..................................................................................... Kit-Terminal .................................................................................................... Terminal ......................................................................................................... Capacitor ........................................................................................................ Fan ................................................................................................................. End Head (DE) ............................................................................................... Bearing (DE) ................................................................................................... Plate ............................................................................................................... Screw ............................................................................................................. Collar (DE) ...................................................................................................... Nut .................................................................................................................. Lockwasher .................................................................................................... Bolt .................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 3 1 1 1 4

FOOTNOTES: a b

Replace with Alternator 1469597 and Jumper 1469601 for Gasoline and LPG Replace with Alternator 1469598 and Jumper 1469601 for Diesel

©2009 HYSTER COMPANY

c d

→ S/N K005A02184Y S/N K005V02185Y →

See Service Manual for service procedures.

4-31

UNIT CODE K005 NORTH AMERICA

11/2009

ALTERNATOR (FIGURE 4-10) PRESTOLITE BRAND — GS, LPS, DS

4-32

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

ALTERNATOR PRESTOLITE BRAND – GS, LPS, DS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33 33 34 34 35 36 37 38 39 40 41 42 43 44

PART NO.

DESCRIPTION

1394001 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... .....

Alternator (Sealed) .............................................................................................. Housing (Front) .............................................................................................. Rotor ............................................................................................................... Stator .............................................................................................................. Housing (Rear) ............................................................................................... Fan ................................................................................................................. Bearing (Front) ............................................................................................... Bearing (Rear) ................................................................................................ Retainer (Front) .............................................................................................. Retainer (Rear) ............................................................................................... Heat Sink ........................................................................................................ Brush Assembly ............................................................................................. Spacer (Fan) .................................................................................................. Key ................................................................................................................. Seal (Front) .................................................................................................... Gasket ............................................................................................................ Diode (Negative) ............................................................................................ Diode (Positive) .............................................................................................. Sleeve ............................................................................................................ Insulation ........................................................................................................ Gasket (Cover) ............................................................................................... Insulator .......................................................................................................... Brush Cover ................................................................................................... Diode .............................................................................................................. Voltage Regulator ........................................................................................... Bolt ................................................................................................................. Bolt ................................................................................................................. Bolt ................................................................................................................. Bolt ................................................................................................................. Insulator .......................................................................................................... Insulator (Round) ............................................................................................ Insulator (Washer) .......................................................................................... Insulator (Washer) .......................................................................................... Insulator (Washer) .......................................................................................... Insulator (Washer) .......................................................................................... Insulator (Washer) .......................................................................................... Nut .................................................................................................................. Nut .................................................................................................................. Nut .................................................................................................................. Nut .................................................................................................................. Screw ............................................................................................................. Screw ............................................................................................................. Screw ............................................................................................................. Screw ............................................................................................................. Washer ........................................................................................................... Washer ........................................................................................................... Lockwasher .................................................................................................... Lockwasher ....................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 4 3 1 4 1 1 1 1 3 2 1 1 3 2 2 2 2 1 3 1

4-33

UNIT CODE K005 NORTH AMERICA

11/2009

DISTRIBUTOR (FIGURE 4-11)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 4-34

PART NO.

DESCRIPTION

QTY

1450869 1334401 1342528 1374329 1374328 1334406 1342534 1374331 1374330 1334408 1460387 1334410 1374333 274403 1342525 1451316 19870 1334423 301966 375597

Distributor ........................................................................................................... Screw ............................................................................................................. Distributor Cap ............................................................................................... Rotor ............................................................................................................... Shaft ............................................................................................................... Retainer .......................................................................................................... Shield ............................................................................................................. Ignition Coil ..................................................................................................... Pole Shoe (Stationary) ................................................................................... Bolt ................................................................................................................. Module ............................................................................................................ Pin .................................................................................................................. Housing .......................................................................................................... Washer ........................................................................................................... Washer ........................................................................................................... Gear ............................................................................................................... Pin .................................................................................................................. Gasket ................................................................................................................ Clamp ................................................................................................................. Bolt ...................................................................................................................... See Service Manual for service procedures.

1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-35

UNIT CODE K005 NORTH AMERICA

11/2009

STARTER (FIGURE 4-12) DIESEL

4-36

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

STARTER DIESEL ITEM 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

PART NO.

DESCRIPTION

1388721 1462233 1462234 1462235 1462236 1462239 1462238 1462240 1390163 1462273 1462241 ..... ..... ..... ..... ..... ..... ..... 1462249 1462250 1462251 1462252 1462253 1462254 1462255 1462256 1462257 1462258 1462259 1462260 1462261 1462262 1462263 1462264 1462265 1462266 1462267 1390164 1462268 1390167 1462269 1462270 1462271 1462272

Starter ................................................................................................................. Yoke ............................................................................................................... Cover .............................................................................................................. Kit-Brush ......................................................................................................... Armature ......................................................................................................... Ball Bearing (Optional) ............................................................................... Ball Bearing ................................................................................................ Bearing ....................................................................................................... Washer ........................................................................................................... Nut .................................................................................................................. Clutch Assy .................................................................................................... Starter Kit ................................................................................................... Subassembly .............................................................................................. Bearing ....................................................................................................... Bearing ....................................................................................................... Spring (Compression Coil) ......................................................................... Shaft ........................................................................................................... Housing ...................................................................................................... Switch ............................................................................................................. Kit-Terminal (Terminal M) ............................................................................... Kit-Terminal (Terminal C) ............................................................................... Plunger ........................................................................................................... Gasket (Switch) .............................................................................................. Cover (Solenoid) ............................................................................................ Bolt (Terminal) ................................................................................................ Bushing .......................................................................................................... Brush Holder .................................................................................................. Spring ......................................................................................................... Cover (DE) ..................................................................................................... Ball ................................................................................................................. Spring ............................................................................................................. Pinion ............................................................................................................. Roller .............................................................................................................. Retainer .......................................................................................................... Retainer .......................................................................................................... Bolt ................................................................................................................. Screw ............................................................................................................. O-Ring ............................................................................................................ Screw ............................................................................................................. Screw ............................................................................................................. Cover .............................................................................................................. Nut .................................................................................................................. Lockwasher .................................................................................................... Seal ................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 5 1 1 2 2 3 3 1 1 1 1 1

4-37

UNIT CODE K005 NORTH AMERICA

11/2009

SHIFT LEVER (FIGURE 4-13)

4-38

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

SHIFT LEVER ITEM 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO. 1347004 1343577 1343578 1343579 1343598 1343593 296205 302398 a 1338291 b 1491830 1343594 136687 1354300 1343595 2035678 220426 53162 16865 292500 320156 292680 1343597 1343596

DESCRIPTION

QTY

Lever Assembly .................................................................................................. Base ............................................................................................................... Link ................................................................................................................. Crank .............................................................................................................. Crank .............................................................................................................. Lever .............................................................................................................. Screw ............................................................................................................. Locknut ........................................................................................................... Spring ............................................................................................................. Spring ............................................................................................................. Bolt ................................................................................................................. Nut .................................................................................................................. Spring Washer .................................................................................................... Plate .................................................................................................................... Switch ................................................................................................................. Screw .................................................................................................................. Lockwasher ......................................................................................................... Nut ...................................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Washer ............................................................................................................... Plug ..................................................................................................................... Bracket (Label) ...................................................................................................

1 1 1 1 1 1 2 2 2 2 2 2 4 1 2 4 8 4 4 4 4 1 1

FOOTNOTES: a

→ S/N K005D05663Y

©2009 HYSTER COMPANY

b

S/N K005D05664Y →

See Service Manual for service procedures.

4-39

UNIT CODE K005 NORTH AMERICA

11/2009

BRAKE AND BACK-UP LIGHTS (FIGURE 4-14)

4-40

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

BRAKE AND BACK-UP LIGHTS ITEM 1 1 1 1 2 3 4 5 6 7 8 8 8 9 10 11

PART NO.

DESCRIPTION

1399473 1380757 1376439 1462605 1450293 316678 339969 1450356 1382313 1394100 2036925 1324308 1324307 2038007 177521 1302258

Brake/Backup Light ............................................................................................. Lens (Amber) (Amber) .................................................................................... Lens (Clear) (Clear) ........................................................................................ Lens (Red) (Red) ............................................................................................ Bracket ................................................................................................................ Screw .................................................................................................................. Grommet ............................................................................................................. Plug ..................................................................................................................... Cover .................................................................................................................. Switch (Turn Signal) ........................................................................................... Wire Harness ...................................................................................................... Terminal ......................................................................................................... Terminal ......................................................................................................... Wire Harness ...................................................................................................... Bulb (12 Volt) ...................................................................................................... Bulb .....................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 4 6 4 4 1 1 3 3 1 1 2

4-41

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-15) GASOLINE ENGINE (→ S/N K005D05972Y INC. 6018)

4-42

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS GASOLINE ENGINE (→ S/N K005D05972Y INC. 6018) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

PART NO.

DESCRIPTION

2035681 1475546 1475547 1475548 1475549 1475550 1475551 1475552 1475553 1475554 1475556 1475610 1475558 1475559 1475560 1475561 1475562 1475616 1475564 1475565 1475566 1475567 1475578 1475569 1475570 1475571 1475572 1475573 1475574

Wire Harness (Engine Type G/GS) .................................................................... Kit-Connector (Bulkhead) ............................................................................... Kit-Connector (2 Pin) ...................................................................................... Kit-Ring Terminal ............................................................................................ Kit-Ring Terminal ............................................................................................ Kit-Ring Terminal ............................................................................................ Kit-Connector (2 Pin) ...................................................................................... Connector ....................................................................................................... Connector (Map Sensor) ................................................................................ Connector (Tachometer) ................................................................................ Connector ....................................................................................................... Kit-Connector (2 Pin) ...................................................................................... Kit-Ring Terminal ............................................................................................ Fuse (60 Amp) ................................................................................................ Connector ....................................................................................................... Connector ....................................................................................................... Connector ....................................................................................................... Connector (Governor Motor) .......................................................................... Connector (Diagnostic) ................................................................................... Connector ....................................................................................................... Fuse Holder .................................................................................................... Connector ....................................................................................................... Kit-Connector (Distributor) .............................................................................. Connector (Shrouded Relay) .......................................................................... Connector ....................................................................................................... Kit-Pin ............................................................................................................. Kit-Connector ................................................................................................. Kit-Ring Terminal ............................................................................................ Kit-Ring Terminal ............................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4-43

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-16) CONVERSION, GASOLINE TO LPG, GM 4.3L — SHEET 1 OF 2 (→ S/N K005D05972Y INC. 6018)

4-44

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS CONVERSION, GASOLINE TO LPG, GM 4.3L – SHEET 1 OF 2 (→ S/N K005D05972Y INC. 6018) ITEM

1 1 1 1 2 2 2 3 3 3 3 4 5 5 5 6 7 7 7 7 8 8 8 8 9 9 9 9 9 9 10 11 11 11 12 12 12 13 13 13 13 13 14 14 14

PART NO.

DESCRIPTION

2035689

Wire Harness (Engine Conversion Gasoline to LPG GM 4.3L) (FFigure 4-26, FFigure 4-27)...................................................................................................... Connector Assembly (Seat Switch) ................................................................ Connector (Socket) .................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Distributor) .................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Tachometer) ................................................................ Housing ...................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector (Mating Half, Item 3) ..................................................................... Connector Assembly (Oil Pressure Sender) .................................................. Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Body (Coil) .................................................................................... Connector Assembly (Map Sensor) ............................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Governor) .................................................................... Housing ...................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Closed Loop Option) ................................................... Housing ...................................................................................................... Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Seal (Blanking) ........................................................................................... Connector Body .............................................................................................. Connector Assembly (Starter Solenoid) ......................................................... Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (+ VE) ........................................................................... Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Cowl) ........................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Connector Assembly (- VE) ............................................................................ Cover .......................................................................................................... Heat Shrink ................................................................................................

..... 1484361 1330424 1330438 ..... 1498478 1493461 ..... 1498473 1498419 1498496 1498476 ..... 1496883 1496775 1498470 ..... 1327958 1498415 1498496 ..... 1498474 1498496 1498419 ..... 1497296 1497304 1484656 1484597 1484611 1497291 ..... 1496883 1496775 ..... 1493455 1493450 ..... 1495955 1496889 1496891 1484716 ..... 1393455 1493450

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 3 3 1 1 2 2 1 1 1 5 5 1 1 1 1 1 1 1 1 1 1 2 5 6 1 1 1

4-45

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-17) CONVERSION, GASOLINE TO LPG, GM 4.3L — SHEET 2 OF 2 (→ S/N K005D05972Y)

4-46

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS CONVERSION, GASOLINE TO LPG, GM 4.3L – SHEET 2 OF 2 (→ S/N K005D05972Y) ITEM

1 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 11 11 11 12 13 13 13 14 14 14 14 15

PART NO.

DESCRIPTION

2035689

Wire Harness (Engine Conversion Gasoline to LPG GM 4.3L) (FFigure 4-26, FFigure 4-27)...................................................................................................... Connector Assembly (IAC) ............................................................................. Housing ...................................................................................................... Spacer ........................................................................................................ Terminal ..................................................................................................... Connector Assembly (Alternator, Negative) ................................................... E-Ring ........................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Alternator, Positive) ..................................................... Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Alternator) ................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Alternator) ................................................................... Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Temperature Sensor) .................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Ignition) ....................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly (Battery) ....................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly (B +) ............................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (1 Amp) ............................................................................................. Connector Assembly (ECU) ........................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (COMMS Port) ............................................................. Housing ...................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Body (Mating Half, Item 11) .......................................................... Connector Assembly (Temperature Sender) .................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Alternator) ................................................................... Fuse Holder ................................................................................................ Terminal ..................................................................................................... Seal ............................................................................................................ Fuse (60 Amp) ...........................................................................................

..... 1496785 1496786 1496784 ..... 1493458 1496775 ..... 1493457 1493450 ..... 1493469 1498413 ..... 1497229 1496775 ..... 1493460 1493461 ..... 1498425 1498412 370647 ..... 1498425 1498412 370647 ..... 1498425 1498412 1378661 ..... 1504883 1493461 1402866 ..... 1498477 1498496 1498415 1498472 ..... 1493441 1498413 ..... 1497234 1497232 1454827 1454829

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 2 2 1 1 2 1 1 1 2 1 1 1 23 7 1 1 4 4 1 1 1 1 1 1 2 2 1 4-47

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS CONVERSION, GASOLINE TO LPG, GM 4.3L – SHEET 2 OF 2 (→ S/N K005D05972Y) ITEM 16 16 16 16 17 18 18 18 18 18

4-48

PART NO. ..... 1498476 1498496 1498419 1498422 ..... 1498423 1498493 1498492 1482664

DESCRIPTION

QTY

Connector Assembly (Convertor) ................................................................... Connector ................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Body (Mating Half, Item 16) .......................................................... Connector Assembly (Cut Off Solenoids) ....................................................... Housing ...................................................................................................... Retainer ...................................................................................................... Seal ............................................................................................................ Connector Body .........................................................................................

See Service Manual for service procedures.

1 1 2 2 1 1 1 1 2 2

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-18) GASOLINE AND LPG — TYPE "S" (→ S/N K005V02185Y)

ITEM 1 1 2 2 3 3 4

PART NO.

DESCRIPTION

2035688 1493448 1493442 134810 181045 1498413 181046 1498480

Wire Harness (GS, LPS) ..................................................................................... E-Ring ............................................................................................................ Boot ................................................................................................................ Terminal ......................................................................................................... Connector Body .............................................................................................. Terminal ......................................................................................................... Connector Body .............................................................................................. Housing ..........................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 3 3 3 1 1 1 1

4-49

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-19) DUAL FUEL, GM V6 — SHEET 1 OF 2 (→ S/N K005D05972Y)

4-50

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS DUAL FUEL, GM V6 – SHEET 1 OF 2 (→ S/N K005D05972Y) ITEM 1 1 1 1 2 2 2 3 3 3 3 4 4 4 5 5 6 6 7 7 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 11 12 12 13 13 13 13 14 14 14 14 14 15 15

PART NO.

DESCRIPTION

2036540 ..... 1484361 1330424 1330438 ..... 1498478 1493461 ..... 1498473 1498419 1498496 ..... 1498476 1402857 1493455 1493450 ..... 1498470 ..... 1327958 1498415 1498496 ..... 1498474 1498496 1498419 ..... 1496777 1493436 1479109 ..... 1498472 1498496 1498419 1496883 1493450 1493455 1496773 ..... 1402616 1498496 1498415 ..... 1495955 1496889 1496891 1484716 1493455 1496773

Wire Harness (Engine; DF) ................................................................................. Connector Assembly (Seat Switch) ................................................................ Connector (Socket) .................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Distributor) .................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Tachometer) ................................................................ Housing ...................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly ...................................................................................... Connector ................................................................................................... Seal ............................................................................................................ Ring (Oil Pressure Sender) ........................................................................ Heat Shrink ................................................................................................ Connector Assembly (Coil) ............................................................................. Connector Body ......................................................................................... Connector Assembly (Map Sensor) ............................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Governor) .................................................................... Housing ...................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Throttle) ....................................................................... Housing ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Injectors) ..................................................................... Connector Body ......................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Ring (Starter Solenoid) ............................................................................... Heat Shrink ................................................................................................ Ring (+ VE) ................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Fuel Pump) ................................................................. Connector ................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Cowl) ........................................................................... Housing ...................................................................................................... Terminal (Items 1 and 2) ............................................................................ Terminal (L, M, N) ...................................................................................... Terminal (C, D, E, G, H, J, K, L) ................................................................. Ring (- VE) ................................................................................................. Heat Shrink ................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 4 1 1 1 1 1 1 1 2 2 1 1 1 1 3 3 1 1 2 2 1 1 3 3 1 1 4 4 1 1 1 1 1 1 2 2 1 1 2 4 7 1 1 4-51

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-20) DUAL FUEL, GM V6 — SHEET 2 OF 2 (→ S/N K005D05972Y INC. 6018)

4-52

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

See Service Manual for service procedures.

4-53

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS DUAL FUEL, GM V6 – SHEET 2 OF 2 (→ S/N K005D05972Y INC. 6018) ITEM 1 1 1 2 2 2 2 3 3 3 4 4 5 5 6 6 6 7 7 8 8 8 9 9 9 9 10 10 10 10 11 11 12 12 12 12 13 13 13 13 13 13 14 14 14 14 14 14 14 4-54

PART NO.

DESCRIPTION

QTY

2036540 ..... 1498478 1493461 ..... 1498468 1482664 1498492 ..... 1498424 1498498 1493458 1484383 1493457 1484383 ..... 1493469 1484375 1497229 1484383 ..... 1493460 1493461 ..... 1498425 1498412 370647 ..... 1498425 1498412 370647 1497229 1484383 ..... 1498425 1498412 370647 ..... 1498427 1402907 1482664 1498492 1498498 ..... 1498462 1498487 1498451 1498495 1484710 1352105

Wire Harness (Engine; DF) ................................................................................. Connector Assembly (IAC) ............................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Oxygen Sensor) .......................................................... Housing ...................................................................................................... Connector Body ......................................................................................... Seal ............................................................................................................ Connector Assembly ...................................................................................... Housing (Mating Pigtail) ............................................................................. Fitting ......................................................................................................... E-Ring (Alternator, Negative) ..................................................................... Heat Shrink ................................................................................................ Ring (Alternator, Positive) .......................................................................... Heat Shrink ................................................................................................ Connector Assembly (Alternator) ................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Ring (Alternator) ......................................................................................... Heat Shrink ................................................................................................ Connector Assembly (Temperature Sensor) .................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Ignition) ....................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly (B +) ............................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Ring (Gasoline/LPG Switch) ...................................................................... Heat Shrink ................................................................................................ Connector Assembly (LPG Valve) .................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly (Comms Port) ............................................................... Housing ...................................................................................................... Lock ............................................................................................................ Connector Body (A, B, F, G) ...................................................................... Seal (A, B, F, G) ......................................................................................... Fitting (C, D, E, H, J, K) .............................................................................. Connector Assembly (EFI/ECM) .................................................................... Retainer ...................................................................................................... Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Plug ............................................................................................................ See Service Manual for service procedures.

1 1 1 4 1 1 4 4 1 1 4 1 1 1 1 1 1 2 1 1 1 1 2 1 1 2 1 1 1 2 1 3 3 1 1 2 1 1 1 1 4 4 6 1 1 1 1 1 20 12

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS DUAL FUEL, GM V6 – SHEET 2 OF 2 (→ S/N K005D05972Y INC. 6018) ITEM 15 15 15 15 15 15 15 16 16 16 16 16 16 17 17 18 18 18 18 18 19 19 19 19 20 21 21 21 21 22 22 22 23 23 23 23 23 24 24 25 25 25 25 26 26 26 26

PART NO. ..... 1500963 1498488 1498451 1498495 1484710 1352105 ..... 1498463 1498486 1498414 1498496 1402857 1497264 1497274 ..... 1498483 1498469 1402912 1498496 ..... 1497234 1497232 1454827 1454829 ..... 1498474 1498496 1498419 ..... 1498422 1402857 ..... 1498423 1498493 1482664 1498492 1493441 1484375 ..... 1498425 1498412 370647 ..... 1498425 1498412 370647

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Connector Assembly (EFI/ECM) .................................................................... Retainer ...................................................................................................... Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (Governor Amplifier) ..................................................... Housing ...................................................................................................... Lock ............................................................................................................ Terminal ..................................................................................................... Seal ............................................................................................................ Seal (Position F) ......................................................................................... Terminal (Fuel Pump) ................................................................................ Boot ............................................................................................................ Connector Assembly (Fuel Pump Relay) ....................................................... Sealant ....................................................................................................... Base ........................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly ...................................................................................... Fuse Holder ................................................................................................ Terminal ..................................................................................................... Seal ............................................................................................................ Fuse (60 Amp) ........................................................................................... Connector Assembly (Converter) ................................................................... Housing ...................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Mating Half) ................................................................. Connector Body ......................................................................................... Seal ............................................................................................................ Connector Assembly (LPG Cut Off, Solenoids) ............................................. Housing ...................................................................................................... Retainer ...................................................................................................... Connector Body ......................................................................................... Seal ............................................................................................................ Housing (Temperature Sensor) .................................................................. Terminal ..................................................................................................... Connector Assembly (Fuel Pump) ................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ...........................................................................................

See Service Manual for service procedures.

1 1 1 1 1 16 16 1 1 1 1 5 1 1 1 1 1 1 5 5 1 1 2 2 1 1 1 2 2 1 1 2 2 1 1 2 2 1 1 1 1 2 1 1 1 2 1

4-55

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-21) DUAL FUEL, GM V6 — SHEET 1 OF 2 (S/N K005D05973Y ↔ S/N K005V02186Y)

4-56

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS DUAL FUEL, GM V6 – SHEET 1 OF 2 (S/N K005D05973Y ↔ S/N K005V02186Y) ITEM 1 1 1 1 2 2 2 3 3 3 3 4 4 4 5 5 6 6 7 7 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 11 11 12 12 12 13 13 13 13 14 14 14 14 14

PART NO.

DESCRIPTION

2043950 ..... 1484361 1330424 1330438 ..... 1498478 1493461 ..... 1498473 1498419 1498496 ..... 1498476 1402857 1496883 1493450 ..... 1498470 ..... 1327958 1498415 1498496 ..... 1498474 1498496 1498419 ..... 1496777 1493436 1479109 ..... 1498472 1498496 1498419 ..... 1496883 1493450 ..... 1493455 1496773 ..... 1402616 1498496 1498415 ..... 1495955 1496889 1496891 1484716

Wire Harness (Engine; DF) ................................................................................. Connector Assembly (Seat Switch) ................................................................ Connector (Socket) .................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Distributor) .................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly ...................................................................................... Connector ................................................................................................... Seal ............................................................................................................ Ring (Oil Pressure Sender) ........................................................................ Heat Shrink ................................................................................................ Connector Assembly (Coil) ............................................................................. Connector Body ......................................................................................... Connector Assembly ...................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly ...................................................................................... Housing ...................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Throttle) ....................................................................... Housing ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Injectors) ..................................................................... Connector Body ......................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Starter Solenoid) ......................................................... Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (+ VE) ........................................................................... Ring (+ VE) ................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Fuel Pump) ................................................................. Connector ................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Cowl) ........................................................................... Housing ...................................................................................................... Terminal (Items 1 and 2) ............................................................................ Terminal (L, M, N) ...................................................................................... Terminal (C, D, E, G, H, J, K, L) .................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 4 1 1 1 1 1 1 1 2 2 1 1 1 1 3 3 1 1 2 2 1 1 3 3 1 1 4 4 1 1 1 1 1 1 1 1 2 2 1 1 2 4 7 4-57

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-22) DUAL FUEL, GM V6 — SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02186Y)

4-58

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS DUAL FUEL, GM V6 – SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02186Y) ITEM 1 1 1 2 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 9 9 9 10 10 10 10 11 11 11 11 12 12 12 12 13 13 13 13 14 14 14 14 14 15

PART NO.

DESCRIPTION

2043950 ..... 1493460 1493461 ..... 1498468 1482664 1498492 ..... 1498424 1498498 ..... 1493455 1496773 ..... 1493458 1484383 ..... 1493457 1484383 ..... 1493469 1484375 1497229 1484383 ..... 1493460 1493461 ..... 1498425 1498412 370647 ..... 1498425 1498412 370647 ..... 1497229 1484383 370647 ..... 1498425 1498412 370647 ..... 1498428 1402907 1498498 1498421 .....

Wire Harness (Engine; DF) ................................................................................. Connector Assembly (Temperature Sensor) .................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Connector Body ......................................................................................... Seal ............................................................................................................ Connector Assembly ...................................................................................... Housing ...................................................................................................... Fitting ......................................................................................................... Connector Assembly (- VE) ............................................................................ Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Alternator, Negative) ................................................... E-Ring ........................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Alternator, Positive) ..................................................... Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Alternator) ................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Temperature Sensor) .................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly (Gasoline/LPG Switch) ................................................. Ring ............................................................................................................ Heat Shrink ................................................................................................ Fuse (10 Amp) ........................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly (Mating Half) ................................................................. Housing ...................................................................................................... Lock ............................................................................................................ Fitting ......................................................................................................... Clip ............................................................................................................. Connector Assembly (Comms Port) ...............................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 1 1 4 4 1 1 4 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 3 3 3 1 1 1 2 1 1 1 1 1 1 1 4-59

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS DUAL FUEL, GM V6 – SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02186Y) ITEM 15 15 15 15 15 16 16 16 16 16 16 16 17 17 17 17 17 17 17 18 18 18 18 18 19 19 19 20 20 20 20 20

4-60

PART NO. 1498427 1402907 1482664 1498492 1498498 ..... 1498462 1498487 1498451 1498495 1484710 1352105 ..... 1500963 1498488 1498451 1498495 1484710 1352105 ..... 1498463 1498486 1498414 1498496 ..... 1497264 1497274 ..... 1498469 1498483 1402912 1498415

DESCRIPTION

QTY

Housing ...................................................................................................... Lock ............................................................................................................ Connector Body (Items A, B, F, G) ............................................................ Seal ............................................................................................................ Fitting ......................................................................................................... Connector Assembly (J2, EFI/ECM) .............................................................. Retainer ...................................................................................................... Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (J1, EFI/ECM) .............................................................. Retainer ...................................................................................................... Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (Governor) .................................................................... Housing ...................................................................................................... Lock ............................................................................................................ Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Fuel Pump) ................................................................. Terminal ..................................................................................................... Boot ............................................................................................................ Connector Assembly (Fuel Pump Relay) ....................................................... Base ........................................................................................................... Sealant ....................................................................................................... Terminal ..................................................................................................... Terminal .....................................................................................................

See Service Manual for service procedures.

1 1 4 4 6 1 1 1 1 1 12 20 1 1 1 1 1 16 16 1 1 1 5 5 1 1 4 1 1 1 5 5

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-61

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-23) DUAL FUEL, GM V6 — SHEET 1 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z)

4-62

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS DUAL FUEL, GM V6 – SHEET 1 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) ITEM 1 1 1 1 2 2 2 3 3 3 3 4 4 4 5 5 5 6 6 7 7 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 11 11 12 12 12 13 13 13 13 14 14 14 14

PART NO.

DESCRIPTION

2047712 ..... 1484361 1330424 1330438 ..... 1498478 1493461 ..... 1498473 1498419 1498496 ..... 1498476 1402857 ..... 1496883 1493450 ..... 1498470 ..... 1327958 1498415 1498496 ..... 1498474 1498496 1498419 ..... 1496777 1493436 1479109 ..... 1498472 1498496 1498419 ..... 1496883 1493450 ..... 1493455 1496773 ..... 1402816 1498496 1498415 ..... 1495955 1496889 1496891

Wire Harness (Engine; DF) ................................................................................. Connector Assembly ...................................................................................... Connector (Socket) .................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Tachometer) ........................................................... Housing .......................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Mating Half, Item 3) ..................................................... Connector ................................................................................................... Seal ............................................................................................................ Connector Assembly (Engine Oil Pressure Sender) ...................................... Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Coil) ............................................................................. Connector Body ......................................................................................... Connector Assembly (Map Sensor) ............................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Governor) .................................................................... Housing ...................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Throttle Position Sensor) ............................................ Housing ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Injectors) ..................................................................... Connector Body ......................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Starter Solenoid) ......................................................... Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (TVE) ............................................................................ Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Fuel Pump) ................................................................. Clip ............................................................................................................. Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Cowl) ........................................................................... Housing ...................................................................................................... Terminal (Item 1 and 2) .............................................................................. Terminal (A, L, M, N) ..................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 4 1 1 1 1 1 1 1 2 2 2 1 2 1 1 3 3 1 1 2 2 1 1 3 3 1 1 4 4 1 1 1 1 1 1 1 1 2 2 1 1 2 4 4-63

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS DUAL FUEL, GM V6 – SHEET 1 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) ITEM 14

4-64

PART NO. 1484716

DESCRIPTION

QTY

Terminal .....................................................................................................

See Service Manual for service procedures.

7

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-65

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-24) DUAL FUEL, GM V6 — SHEET 2 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z)

4-66

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS DUAL FUEL, GM V6 – SHEET 2 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) ITEM 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 9 9 9 10 10 10 10 11 11 11 11 12 12 12 13 13 13 13 14 14 14 14 14 15 15 15

PART NO.

DESCRIPTION

2047712 ..... 1498478 1493461 ..... 1482664 1498492 ..... 1498424 1498498 ..... 1493455 1496773 ..... 1497229 1484383 ..... 1493457 1484383 ..... 1493460 1493461 ..... 1484383 ..... 1493460 1493461 ..... 1498425 1498412 370647 ..... 1498425 1498412 370647 ..... 1497229 1484383 ..... 1498425 1498412 370647 ..... 1498428 1402907 1498498 1498421 ..... 1498427 1402907

Wire Harness (Engine; DF) ................................................................................. Connector Assembly (IAC) ............................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Oxygen Sensor) .......................................................... Connector Body ......................................................................................... Seal ............................................................................................................ Connector Assembly (Mating Half, Item 2) ..................................................... Housing ...................................................................................................... Fitting ......................................................................................................... Connector Assembly (- VE) ............................................................................ Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Alternator, Negative) ................................................... Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Alternator, Positive) ..................................................... Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Heat Shrink ................................................................................................ Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Ignition Fuse) .............................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly (EFI/ECM) .................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly (LPG/CAS SW) ............................................................ Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (LPG Valve) .................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly (Mating Half) ................................................................. Housing ...................................................................................................... Lock ............................................................................................................ Fitting ......................................................................................................... Clip ............................................................................................................. Connector Assembly (Comms Port) ............................................................... Housing ...................................................................................................... Lock ............................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 4 1 4 4 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 2 1 1 1 2 1 3 3 3 1 1 2 1 1 1 1 10 1 1 1 1 4-67

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS DUAL FUEL, GM V6 – SHEET 2 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) ITEM 15 15 15 16 16 16 16 16 16 16 17 17 17 17 17 17 17 18 18 18 18 18 18 19 19 19 20 20 20 20 20 21 21 21 21 22 23 23 23 23 24 24 24 25 25 25 25 25 26 26 4-68

PART NO.

DESCRIPTION

QTY

1482664 1498492 1498498 ..... 1498462 1498487 1498451 1498495 1484710 1352105 ..... 1500963 1498488 1498451 1498495 1484710 1352105 ..... 1498463 1498486 1498414 1498496 1402857 ..... 1497264 1497274 ..... 1498469 1498483 1402912 1498496 ..... 1497234 1497232 1454827 1454829 ..... 1498474 1498496 1498419 ..... 1498422 1498474 ..... 1498423 1498493 1482664 1498492 ..... 1493441

Connector Body (A, B, F, G) ...................................................................... Seal (A, B, F, G) ......................................................................................... Fitting (C, D, E, H, J, K) .............................................................................. Connector Assembly (J2, EFI, ECM) ............................................................. Retainer ...................................................................................................... Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (J1, EFI, ECM) ............................................................. Retainer ...................................................................................................... Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (Governor Amplifier) ..................................................... Housing ...................................................................................................... Lock ............................................................................................................ Terminal ..................................................................................................... Seal ............................................................................................................ Seal ............................................................................................................ Connector Assembly ...................................................................................... Terminal ..................................................................................................... Boot ............................................................................................................ Connector Assembly (Fuel Relay Pump) ....................................................... Base ........................................................................................................... Sealant ....................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly ........................................................................................... Fuse Holder ........................................................................................................ Terminal .............................................................................................................. Seal ..................................................................................................................... Fuse (60 Amp) .................................................................................................... Connector Assembly (Converter) ....................................................................... Housing ............................................................................................................... Seal ..................................................................................................................... Terminal .............................................................................................................. Connector Assembly (Mating Half, Item 23) ....................................................... Connector Body .................................................................................................. Housing ............................................................................................................... Connector Assembly (LPB Cut-off) ..................................................................... Housing ............................................................................................................... Retainer .............................................................................................................. Connector Body .................................................................................................. Seal ..................................................................................................................... Connector Assembly (TEP Sensor) .................................................................... Housing ............................................................................................................... See Service Manual for service procedures.

4 4 6 1 1 1 1 1 12 20 1 1 1 1 1 16 16 1 1 1 5 5 1 1 1 1 1 1 1 5 5 1 1 2 2 1 1 1 2 2 1 1 2 2 1 1 2 2 1 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS DUAL FUEL, GM V6 – SHEET 2 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) ITEM 26 27 27 27 27 28 29 29 29

PART NO.

DESCRIPTION

1484375 ..... 1498425 1498412 370647 ..... 1498425 1498412 370647

Terminal .............................................................................................................. Connector Assembly (Fuel Pump) ...................................................................... Housing ............................................................................................................... Terminal .............................................................................................................. Fuse (10 Amp) .................................................................................................... Connector Assembly (Injector) ........................................................................... Housing ............................................................................................................... Terminal .............................................................................................................. Fuse (10 Amp) ....................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 1 1 1 2 1

4-69

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (ENGINE) (FIGURE 4-25) DUAL FUEL — GM 4.3L (S/N K005V02837Z ↔ S/N K005V04115Z)

4-70

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (ENGINE) DUAL FUEL – GM 4.3L (S/N K005V02837Z ↔ S/N K005V04115Z) ITEM 1 1 1 1 2 2 2 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 6 7 7 7 7 8 8 8 9 9 9 10 10 11 11 11 11 12 12 12 12 13 13 13 13 14 14

PART NO.

DESCRIPTION

2050503 ..... 1330299 1336173 1402858 ..... 1498476 1327164 ..... 1323575 1323576 ..... 1484361 1490243 1330438 ..... 252293 1468841 ..... ..... 1495955 1496889 1496891 1484716 ..... 1465469 1402858 1498415 ..... 1354497 ..... ..... 252293 ..... ..... 1498470 ..... 1327958 1498415 1402858 ..... 1465468 1402858 1336173 ..... 1496777 1402814 1479109 ..... 1383804

Wire Harness (Engine; DF) ................................................................................. 1 Connector Assembly Tachometer .................................................................. 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 1 Wire Seal .................................................................................................... 1 Connector Assembly (Mating Half) ................................................................. 1 Connector ................................................................................................... 1 Seal ............................................................................................................ 1 Connector Assembly (Distributor) .................................................................. 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 4 Connector Assembly (Seat Switch) ................................................................ 1 Connector (Socket) .................................................................................... 1 Connector ................................................................................................... 1 Terminal (Socket) ....................................................................................... 2 Connector Assembly (Oil Pressure Sender) .................................................. 1 E-Ring ........................................................................................................ 1 Connector ................................................................................................... 1 Shrink Tubing ............................................................................................. AR Connector Assembly (Cowl) ........................................................................... 1 Housing ...................................................................................................... 1 Terminal ..................................................................................................... 2 Terminal ..................................................................................................... 5 Terminal ..................................................................................................... 6 Connector Assembly (Fuel Pump) ................................................................. 1 Connector ................................................................................................... 1 Wire Seal .................................................................................................... 2 Terminal ..................................................................................................... 2 Connector Assembly (Battery +VE) ................................................................ 1 E-Ring ........................................................................................................ 1 Shrink Tubing ............................................................................................. AR Connector Assembly (Starter Solenoid) ......................................................... 1 E-Ring ........................................................................................................ 1 Shrink Tubing ............................................................................................. AR Connector Assembly (Coil) ............................................................................. 1 Connector Body ......................................................................................... 1 Connector Assembly (Map Sensor) ............................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 3 Wire Seal .................................................................................................... 3 Connector Assembly (Governor) .................................................................... 1 Connector ................................................................................................... 1 Wire Seal .................................................................................................... 2 Terminal ..................................................................................................... 2 Connector Assembly (Throttle Pos Sensor) ................................................... 1 Housing ...................................................................................................... 1 Terminal ..................................................................................................... 3 Seal ............................................................................................................ 3 Connector Assembly (Injectors) ..................................................................... 1 Connector ................................................................................................... 1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4-71

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (ENGINE) DUAL FUEL – GM 4.3L (S/N K005V02837Z ↔ S/N K005V04115Z) ITEM 14 14 14 15 15 15 15 16 16 16 17 17 17 18 18 18 18 19 19 19 19 20 20 20 20 21 21 21 22 22 22 23 23 23 24 25 25 25 26 27 27 27 28 29 29 29 30 31 31 31 4-72

PART NO. 1402858 1323583 1336173 ..... 1498468 1330355 1498492 ..... 1498424 1482668 ..... 1354497 ..... ..... 148614 1509790 ..... ..... 148614 1509790 ..... ..... 1323586 1323576 ..... ..... 1323575 1323576 ..... 1323586 1323576 ..... 1330292 1330283 370647 ..... 1330292 1330283 370647 ..... 1330292 1330283 370647 ..... 1330292 1330283 370647 ..... 1301720 370730

DESCRIPTION

QTY

Wire Seal .................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Connector Assembly (Oxygen Sensor) .......................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Mating Half) ................................................................. Housing ...................................................................................................... Plug ............................................................................................................ Connector Assembly (Battery -VE) ................................................................ E-Ring ........................................................................................................ Shrink Tubing ............................................................................................. Connector Assembly (Alternator Negative) (#2) ............................................. E-Ring ........................................................................................................ E-Ring ........................................................................................................ Shrink Tubing ............................................................................................. Connector Assembly (Alternator Positive) (#1) .............................................. E-Ring ........................................................................................................ E-Ring ........................................................................................................ Shrink Tubing ............................................................................................. Connector Assembly (Alternator) (#3) ............................................................ Connector ................................................................................................... Terminal ..................................................................................................... Shrink Tubing ............................................................................................. Connector Assembly (IAC) ............................................................................. Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (H2O Temp Sensor) ..................................................... Connector ................................................................................................... Terminal ..................................................................................................... Fuse Holder (Injector) ..................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Fuse Holder (Fuel Pump) ............................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Fuse Holder (Ignition) ..................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Fuse Holder (ECM B+) ................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly (H2O Temp Sensor Inst) .............................................. Connector Body ......................................................................................... Terminal ..................................................................................................... See Service Manual for service procedures.

4 2 2 1 1 4 4 1 1 4 1 1 AR 1 1 1 AR 1 1 1 AR 1 1 2 AR 1 1 4 1 1 2 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (ENGINE) DUAL FUEL – GM 4.3L (S/N K005V02837Z ↔ S/N K005V04115Z) ITEM 32 32 32 32 33 33 33 34 34 34 34 34 35 35 35 35 35 36 36 36 36 37 38 39 39 39 39 39 39 40 40 41 41 41 42 43 43 43 44 44 44 44 44 44 45 45 45 45 46 46

PART NO. ..... 1465468 1402858 1336173 ..... 1465469 1327164 ..... 1345689 1345690 1330355 1498492 ..... 1345689 1345690 1330355 1498492 ..... 1497235 1402889 1520543 1497235 1454829 ..... 1461744 1345690 1402912 1402858 1402904 ..... 1468841 ..... 1330292 1330283 370647 ..... 1509790 ..... ..... 1376617 1402907 1330355 1498492 1482668 ..... 1402907 1482668 1498421 ..... 1498462

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Connector Assembly (Series 1 Converter) ..................................................... 1 Connector ................................................................................................... 1 Wire Seal .................................................................................................... 2 Terminal ..................................................................................................... 2 Connector Assembly (Mating Half) ................................................................. 1 Connector ................................................................................................... 1 Seal ............................................................................................................ 2 Connector Assembly (LPG Cut Off Solenoids #1) ......................................... 1 Connector Body ......................................................................................... 1 Terminal (E FTG SEC LOCK) .................................................................... 1 Terminal ..................................................................................................... 2 Seal ............................................................................................................ 2 Connector Assembly (LPG Cut Off Solenoids #2) ......................................... 1 Connector Body ......................................................................................... 1 Terminal (E FTG SEC LOCK) .................................................................... 1 Terminal ..................................................................................................... 2 Seal ............................................................................................................ 2 Fuse Holder (Alternator) ................................................................................. 1 Fuse Holder ................................................................................................ 1 Terminal ..................................................................................................... 2 Terminal ..................................................................................................... 2 Fuse Holder (Cover) ................................................................................... 1 Fuse (60 Amp) ........................................................................................... 1 Relay (Fuel Pump) ......................................................................................... 1 Connector Body ......................................................................................... 1 Terminal (E FTG SEC LOCK) .................................................................... 1 Terminal ..................................................................................................... 4 Wire Seal .................................................................................................... 5 Terminal ..................................................................................................... 1 Connector Assembly (Fuel Pump Prime) ....................................................... 1 Connector ................................................................................................... 1 Fuse Holder (LPG Valve) ............................................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 2 Fuse (10 Amp) ........................................................................................... 1 Connector Assembly (Gasoline/LPG Switch) ................................................. 1 E-Ring ........................................................................................................ 1 Shrink Tubing ............................................................................................. AR Connector Assembly (Comms Port) ............................................................... 1 Plug ............................................................................................................ 1 Lock ............................................................................................................ 1 Terminal ..................................................................................................... 4 Seal ............................................................................................................ 4 Plug ............................................................................................................ 6 Connector Assembly (Mating Half) ................................................................. 1 Lock ............................................................................................................ 1 Plug ............................................................................................................ 10 Clip ............................................................................................................. 1 Connector Assembly (ECM Plug J2) .............................................................. 1 Retainer ...................................................................................................... 1 See Service Manual for service procedures.

4-73

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (ENGINE) DUAL FUEL – GM 4.3L (S/N K005V02837Z ↔ S/N K005V04115Z) ITEM 46 46 46 46 46 47 47 47 47 47 47 47 48 48 48 48 48 48

4-74

PART NO. 1498487 1498451 1498495 1484710 1352105 ..... 1500963 1498488 1498451 1498495 1352105 1484710 ..... 1327959 1330297 1330281 1402858 1327164

DESCRIPTION

QTY

Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (ECM Plug J1) .............................................................. Retainer ...................................................................................................... Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ............................................................................................................ Plug ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Governor Amplifier) ..................................................... Connector ................................................................................................... Lock ............................................................................................................ Terminal ..................................................................................................... Wire Seal .................................................................................................... Seal ............................................................................................................

See Service Manual for service procedures.

1 1 1 13 19 1 1 1 1 1 18 14 1 1 1 5 5 1

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-75

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-26) ENGINE, GM V6, 4.3L — SHEET 1 OF 2 (→ S/N K005D05972Y)

4-76

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS ENGINE, GM V6, 4.3L – SHEET 1 OF 2 (→ S/N K005D05972Y) ITEM 1 1 1 1 2 2 2 3 3 3 3 4 4 4 5 5 6 6 7 7 7 7 8 8 8 8 9 9 9 9 9 9 10 10 10 11 11 12 12 13 13 13 13 13 14 14

PART NO.

DESCRIPTION

2035689 ..... 1484361 1330424 1330438 ..... 1498478 1493461 ..... 1498473 1498419 1498496 ..... 1498476 1402857 1496883 1496775 ..... 1498470 ..... 1327958 1498415 1498496 ..... 1498474 1498496 1498419 ..... 1497296 1497304 1484656 1484597 1484611 ..... 1497291 1484611 1496883 1496775 1493455 1493450 ..... 1495955 1496889 1496891 1484716 1493455 1493450

Wire Harness (Engine Conversion Gasoline to LPG GM 4.3L) .......................... Connector Assembly (Seat Switch) ................................................................ Connector (Socket) .................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Distributor) .................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Tachometer) ................................................................ Housing ...................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly ...................................................................................... Connector ................................................................................................... Seal ............................................................................................................ Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Coil) ........................................................................ Connector Body ......................................................................................... Connector Assembly (Map Sensor) ............................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Governor) .................................................................... Housing ...................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Closed Loop Option) ................................................... Housing ...................................................................................................... Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Seal (Blanking) ........................................................................................... Connector Assembly ...................................................................................... Connector Body ......................................................................................... Seal (Blanking) ........................................................................................... Ring (Starter Solenoid) ............................................................................... Heat Shrink ................................................................................................ Ring (TVE) ................................................................................................. Heat Shrink ................................................................................................ Connector Assembly (Cowl) ........................................................................... Housing ...................................................................................................... Terminal (Items 1 and 2) ............................................................................ Terminal (A, E, L, M, N) ............................................................................. Terminal (C, D, G, H, J, K) ......................................................................... Ring (- VE) ................................................................................................. Heat Shrink ................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 4 1 1 1 1 1 1 1 2 2 1 1 1 1 3 3 1 1 2 2 1 1 1 5 5 1 1 1 6 1 1 1 1 1 1 2 5 6 1 1

4-77

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-27) ENGINE, GM V6, 4.3L — SHEET 2 OF 2 (→ S/N K005D05972Y)

4-78

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS ENGINE, GM V6, 4.3L – SHEET 2 OF 2 (→ S/N K005D05972Y) ITEM 1 1 1 1 2 2 3 3 4 4 4 5 5 6 6 6 7 7 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 11 11 11 12 12 12 13 13 14 14 14 14 15 16 16 16

PART NO.

DESCRIPTION

2035689 ..... 1496785 1496786 1496784 1493458 1496775 1493457 1493450 ..... 1493469 1498413 1497229 1496775 ..... 1493460 1493461 ..... 1498425 1498412 370647 ..... 1498425 1498412 370647 ..... 1498425 1498412 1378661 ..... 1504883 1493461 1402866 ..... 1498477 1498496 1498415 ..... 1498472 1402857 1493441 1498413 ..... 1497234 1497232 1454827 1454829 ..... 1498476 1498496

Wire Harness (Engine Conversion Gasoline to LPG GM 4.3L) .......................... Connector Assembly (IAC) ............................................................................. Housing ...................................................................................................... Spacer ........................................................................................................ Terminal ..................................................................................................... E-Ring (Alternator) ..................................................................................... Heat Shrink ................................................................................................ Ring (Alternator, Positive) .......................................................................... Heat Shrink ................................................................................................ Connector Assembly (Alternator) ................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Temperature Sensor) .................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Ignition) ....................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly (Battery) ....................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly (B +) ............................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (1 Amp) ............................................................................................. Connector Assembly (ECU) ........................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Comms Port) ............................................................... Housing ...................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly ...................................................................................... Connector Body ......................................................................................... Seal ............................................................................................................ Housing (Temperature Sensor) .................................................................. Terminal ..................................................................................................... Connector Assembly (Alternator) ................................................................... Fuse Holder ................................................................................................ Terminal ..................................................................................................... Seal ............................................................................................................ Fuse (60 Amp) ........................................................................................... Connector Assembly ...................................................................................... Connector (Convertor) ............................................................................... Seal ............................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 2 1 1 2 1 1 1 2 1 1 1 2 1 1 1 23 7 1 1 4 4 1 1 4 1 1 1 1 2 2 1 1 1 2 4-79

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS ENGINE, GM V6, 4.3L – SHEET 2 OF 2 (→ S/N K005D05972Y) ITEM 16 17 18 18 18 18 18

4-80

PART NO. 1498419 1498422 ..... 1498423 1498493 1498492 1482664

DESCRIPTION

QTY

Terminal ..................................................................................................... Connector Body ......................................................................................... Connector Assembly (Cut Off Solenoids) ....................................................... Housing ...................................................................................................... Retainer ...................................................................................................... Seal ............................................................................................................ Connector Body .........................................................................................

See Service Manual for service procedures.

2 1 2 1 1 2 2

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-28) LPG SWITCH

ITEM 1 1 1 2

PART NO.

DESCRIPTION

2036542 1498422 1498415 1498496 367540

Wire Harness (LPG Switch) (LPG Switch) .......................................................... Connector Body .............................................................................................. Terminal ......................................................................................................... Seal ................................................................................................................ Terminal (Female) ..........................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 2 2

4-81

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-29) TYPE S — GASOLINE AND LPG (S/N K005V02186Y →)

ITEM 1 1 2 2 3 3 4 4 5

4-82

PART NO.

DESCRIPTION

QTY

2047579 1499234 1498479 1524397 1493442 1498413 1524398 1493460 1323576 1508243

Wire Harness ...................................................................................................... Terminal ......................................................................................................... Housing .......................................................................................................... E-Ring ............................................................................................................ Boot ................................................................................................................ Terminal ......................................................................................................... Connector Body .............................................................................................. Housing .......................................................................................................... Terminal ......................................................................................................... Adapter ...........................................................................................................

See Service Manual for service procedures.

1 1 1 3 3 1 1 1 2 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-30) CLOSED LOOP

ITEM 1 1 1 2 2 2 2 2 3 3 3

PART NO.

DESCRIPTION

2036543 1496785 1496786 1496784 1497291 1497305 1484597 1484596 1484611 1498475 1498496 1498419

Wire Harness ...................................................................................................... Housing .......................................................................................................... Spacer ............................................................................................................ Terminal ......................................................................................................... Connector Body .............................................................................................. Retainer .......................................................................................................... Seal ................................................................................................................ Terminal (Pin) ................................................................................................. Seal (Blanking) ............................................................................................... Housing .......................................................................................................... Seal ................................................................................................................ Terminal .........................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 1 1 5 5 1 1 3 3

4-83

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-31) DIESEL (→ S/N K005V02185Y)

4-84

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS DIESEL (→ S/N K005V02185Y) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16

PART NO.

DESCRIPTION

2036928 1475546 1475551 1475620 1475610 1475621 1475608 1475558 1475622 1475574 1475572 1475573 1475559 1475548 1475550 1475549 1654578 1654579

Wire Harness (Engine) ....................................................................................... Kit-Connector (Bulkhead) ............................................................................... Kit-Connector (2 Pin) ...................................................................................... Kit-Pin (Thermostat) ....................................................................................... Kit-Connector (2 Pin) ...................................................................................... Connector ....................................................................................................... Connector ....................................................................................................... Kit-Ring Terminal ............................................................................................ Kit-Connector (2 Pin) ...................................................................................... Kit-Ring Terminal ............................................................................................ Kit-Connector (Alternator) .............................................................................. Kit-Ring Terminal (Ground) ............................................................................ Fuse ............................................................................................................... Kit-Ring Terminal ............................................................................................ Kit-Ring Terminal ............................................................................................ Kit-Ring Terminal ............................................................................................ Relay (Latch) .................................................................................................. Clip (Relay) .....................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4-85

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-32) DIESEL (S/N K005V02186Y →)

4-86

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS DIESEL (S/N K005V02186Y →) ITEM 1 1 2 3 4 5 6 6 6 7 8 8 9 10 11 12 13 14 15 16 16 17 18 19 19 19 19 20

PART NO.

DESCRIPTION

2047711 1495955 1496891 1496889 1330438 1484361 399487 1493435 1479107 1479109 370730 1498502 1463194 1354497 252293 1498471 1493461 148614 1493469 1497234 1402889 1454827 1454829 1497235 1375795 1503088 1498496 1402912 1402857

Wire Harness (Engine) ....................................................................................... Housing ............................................................................................................... Terminal .............................................................................................................. Terminal .............................................................................................................. Terminal (Socket) ............................................................................................... Connector (Socket) ............................................................................................. Terminal .............................................................................................................. Connector (2-Way) (Engine Shut-Off Solenoid) ................................................. Terminal .............................................................................................................. Seal ..................................................................................................................... Terminal .............................................................................................................. Connector ........................................................................................................... Connector ........................................................................................................... E-Ring ................................................................................................................. E-Ring ................................................................................................................. Connector Body .................................................................................................. Terminal .............................................................................................................. E-Ring ................................................................................................................. Housing ............................................................................................................... Fuse Holder ........................................................................................................ Terminal .............................................................................................................. Seal ..................................................................................................................... Fuse (60 Amp) .................................................................................................... Fuse Holder ........................................................................................................ Connector Body .................................................................................................. Lock .................................................................................................................... Seal ..................................................................................................................... Terminal .............................................................................................................. Seal .....................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 11 2 5 1 1 1 2 2 1 1 1 2 4 1 4 1 1 1 2 2 1 1 1 1 4 4 1

4-87

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-33) DUAL FUEL SHUT OFF

ITEM 1 2 3 4 5 6 6 7 8

4-88

PART NO.

DESCRIPTION

QTY

2038881 1330293 370647 1498412 370647 1524400 1498423 1498493 1482664 1498492

Wire Harness ...................................................................................................... Cover (Fuse) .................................................................................................. Fuse (10 Amp) ................................................................................................ Terminal ......................................................................................................... Fuse (10 Amp) ................................................................................................ Ring ................................................................................................................ Housing .......................................................................................................... Retainer .......................................................................................................... Connector Body .............................................................................................. Seal ................................................................................................................

See Service Manual for service procedures.

1 1 1 2 1 1 1 1 2 2

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-34) ESOS ADAPTER

ITEM 1 1 1 2 3 3

PART NO.

DESCRIPTION

2042643 1496782 1494864 1479109 1496783 1484396 1497274

Wire Harness ...................................................................................................... Housing .......................................................................................................... Pin .................................................................................................................. Seal ................................................................................................................ Boot ................................................................................................................ Terminal ......................................................................................................... Boot ................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 2 1 2 2

4-89

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-35) MODULE, TYPE S POWERSHIFT — SHEET 1 OF 2 (→ S/N K005D05972Y INC. 6018)

4-90

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE, TYPE S POWERSHIFT – SHEET 1 OF 2 (→ S/N K005D05972Y INC. 6018) ITEM 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 6 7 7 7 7 7 7 8 8 8 8 9 9 9

PART NO.

DESCRIPTION

2043040 ..... 1484681 1484682 1496885 1490250 1496884 1389479 1489957 370647 1320669 370648 1310630 1489956 ..... 1484684 1489957 1389479 ..... 1484683 1489957 1484719 1489957 1484719 ..... 1484683 1389479 1484719 1489957 1484719 ..... 1484683 1489957 1484719 1389479 1489957 1484719 ..... 1484683 1389479 1484719 1389479 1484719 ..... 1484684 1489957 ..... ..... 1497265 1497262

Wire Harness ...................................................................................................... Connector Assembly (Fuse Box) .................................................................... Fuse Box (10-Way) .................................................................................... Fuse Box .................................................................................................... Terminal (Items 1, 3, 5 and 7) .................................................................... Terminal (2-Way) (Items 9 and 11) ............................................................ Terminal (3-Way) (Items 13, 15 and 17) .................................................... Terminal ..................................................................................................... Connector (1-Way) (12) ............................................................................. Fuse (10 Amp) ........................................................................................... Fuse (30 Amp) ........................................................................................... Fuse (20 Amp) ........................................................................................... Fuse (15 Amp) ........................................................................................... Clip ................................................................................................................. Connector Assembly (Start Inhibit Relay) ...................................................... Single Mini Relay Base .............................................................................. Connector (1-Way) ..................................................................................... Terminal ..................................................................................................... Connector Assembly (Forward Relay) ........................................................... Relay (Base) .............................................................................................. Connector (1-Way) ..................................................................................... Terminal ..................................................................................................... Connector (1-Way) (Reverse Relay) .......................................................... Terminal ..................................................................................................... Connector Assembly (Horn Relay) ................................................................. Relay (Base) .............................................................................................. Terminal ..................................................................................................... Terminal (Neutral Relay) ............................................................................ Connector (1-Way) ..................................................................................... Terminal ..................................................................................................... Connector Assembly (Reverse Light Relay) .................................................. Relay (Base) .............................................................................................. Connector (1-Way) ..................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Connector (1-Way) ..................................................................................... Terminal ..................................................................................................... Connector Assembly (Cab Power) ................................................................. Relay (Base) .............................................................................................. Terminal ..................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Connector Assembly (Turn Signal Relay) ...................................................... Single Mini Relay Base .............................................................................. Connector (1-Way) ..................................................................................... Flasher ........................................................................................................... Connector Assembly (Park Brake Monotrol) .................................................. Housing ...................................................................................................... Terminal .....................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 4 2 3 10 1 4 2 1 3 4 1 1 2 2 1 1 2 2 2 2 1 1 2 2 3 1 1 1 2 2 1 1 2 1 1 2 2 2 2 1 1 2 4 1 4 4 4-91

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE, TYPE S POWERSHIFT – SHEET 1 OF 2 (→ S/N K005D05972Y INC. 6018) ITEM 10 10 10 10 11 11 11 12 12 12 12 12 13 13 13 13 13 14 14 14 14 15 15 15 16 16 16 16 16 17 17 18 18 18 18 18 19 19 19 19 19

4-92

PART NO. ..... 1484661 1484707 1484375 ..... 1497265 1497262 ..... 1497294 1497300 1484656 1484597 ..... 1402878 1498493 1498492 1482664 ..... 1402922 1493436 1479109 ..... 1497265 1497262 ..... 1497228 1496926 1496924 1496925 1497290 1484611 ..... 1496886 1497302 1484656 1484597 ..... 1497293 1497298 1484656 1484597

DESCRIPTION

QTY

Connector Assembly (Thermostat) ................................................................. Housing (Receptacle) ................................................................................. Terminal (56 Series) ................................................................................... Terminal ..................................................................................................... Connector Assembly (Horn Switch) ............................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Reverse Switch) .......................................................... Socket (3-Way) .......................................................................................... Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Horn) ........................................................................... Connector ................................................................................................... Retainer ...................................................................................................... Seal ............................................................................................................ Connector Body ......................................................................................... Connector Assembly (Brake Reservoir) ......................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Park Brake) ................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Engine Harness) ......................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Socket ............................................................................................................ Seal (Blanking) ........................................................................................... Connector Assembly (Optional Lighting) ........................................................ Socket (4-Way) .......................................................................................... Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Reverse Alarm) ........................................................... Connector Body (2-Way) ............................................................................ Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 2 2 1 1 2 2 4 4 4 1 1 2 6 7 1 2 1 1 1 4 4 1 1 1 2 2

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-93

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-36) MODULE, TYPE S POWERSHIFT — SHEET 2 OF 2 (→ S/N K005D05972Y INC. 6018)

4-94

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE, TYPE S POWERSHIFT – SHEET 2 OF 2 (→ S/N K005D05972Y INC. 6018) ITEM 1 1 1 1 1 2 2 2 2 3 3 3 4 4 4 4 4 4 4 5 5 5 5 5 6 6 6 7 7 8 8 8 9 9 9 9 10 10 10 11 11 11 12 12 13 13 13 14 14

PART NO.

DESCRIPTION

2043040 ..... 1497294 1497300 1484656 1484597 ..... 370728 1484707 1484375 ..... 1493444 1493445 ..... 1484670 1471960 1484672 1484671 1484710 1352105 ..... 1484357 1484358 1330439 1330438 ..... 1330439 1484720 ..... 1496790 ..... 1496791 1496788 ..... 1498474 1498419 1498496 ..... 1498422 1402857 ..... 1496791 1496788 ..... 1496790 ..... 1493460 1354237 ..... 1493458

Wire Harness ...................................................................................................... Connector Assembly (Forward Switch) .......................................................... Socket (3-Way) .......................................................................................... Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Ignition Switch) ............................................................ Connector Body ......................................................................................... Terminal (56 Series) (Items 1 and 3) ......................................................... Terminal (Items 4 and 6) ............................................................................ Connector Assembly ...................................................................................... Terminal ..................................................................................................... Cover .......................................................................................................... Connector Assembly (Cluster) ....................................................................... Retainer ...................................................................................................... Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (High/Low Shift) ............................................................ Connector (12-Way) ................................................................................... Retainer (Socket) ....................................................................................... Plug ............................................................................................................ Terminal (Socket) ....................................................................................... Connector Assembly (Mating Half, Item 5) ..................................................... Plug ............................................................................................................ Connector ................................................................................................... Connector Assembly (Mating Half, Item 8) ..................................................... Terminal ..................................................................................................... Connector Assembly (RH Front Light) ........................................................... Connector Body ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Cab Power) ................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Mating Half, Item 9) ..................................................... Connector Body ......................................................................................... Seal ............................................................................................................ Connector Assembly (RH Rear Light) ............................................................ Connector Body ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Mating Half, Item 11) ................................................... Terminal ..................................................................................................... Connector Assembly (Coolant Level) ............................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... E-Ring ........................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 2 3 3 1 1 2 2 3 3 3 1 1 1 1 1 21 11 1 1 1 3 9 1 1 1 1 1 1 1 5 1 1 2 2 1 1 2 1 1 5 1 1 1 1 2 1 1 4-95

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE, TYPE S POWERSHIFT – SHEET 2 OF 2 (→ S/N K005D05972Y INC. 6018) ITEM 14 15 15 15 16 16 16 17 17 17 18 18 18 18 18

4-96

PART NO. 1484383 ..... 1484555 1497262 ..... 1484555 1497262 ..... 1484555 1497262 ..... 1484654 1484655 1484656 1484597

DESCRIPTION

QTY

Heat Shrink ................................................................................................ Connector Assembly (Transmission Lock) ..................................................... Switch (10-Way) ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Rear Lights) ................................................................ Switch (10-Way) ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Front Lights) ................................................................ Switch (10-Way) ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Transmission Harness) ............................................... Connector (14-Way) ................................................................................... Retainer (Socket) ....................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................

See Service Manual for service procedures.

1 1 1 4 1 1 4 1 1 6 1 1 1 14 14

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-37) ADAPTER (→ 5/2001)

ITEM 1 1 1 2 2

PART NO.

DESCRIPTION

2043228 1493446 1493436 1479109 1484651 1484651

Wire Harness (Adapter) ...................................................................................... Connector ....................................................................................................... Terminal (Socket) ........................................................................................... Seal ................................................................................................................ Cover .............................................................................................................. Cover ..............................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 2 2 2

4-97

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-38) GASOLINE ENGINE, GM V6 — SHEET 1 OF 2 (→ S/N K005D05973Y)

4-98

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS GASOLINE ENGINE, GM V6 – SHEET 1 OF 2 (→ S/N K005D05973Y) ITEM 1 1 1 1 2 2 2 3 3 3 3 4 4 4 5 5 6 6 7 7 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 11 11 12 12 12 13 13 13 13 14 14 14 14 14

PART NO.

DESCRIPTION

2043949 ..... 1484361 1330424 1330438 ..... 1498478 1493461 ..... 1498473 1498419 1498496 ..... 1487441 1498498 1493455 1493450 ..... 1498470 ..... 1327958 1498415 1498496 ..... 1498474 1498496 1498419 ..... 1496777 1493436 1479109 ..... 1498472 1498496 1498419 ..... 1496883 1493450 ..... 1493455 1496773 ..... 1402616 1323579 1498415 ..... 1495955 1496889 1496891 1484716

Wire Harness (G, GS Engine) ............................................................................ Connector Assembly (Seat Switch) ................................................................ Connector (Socket) .................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Distributor) .................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Tachometer) ................................................................ Housing ...................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly ...................................................................................... Housing ...................................................................................................... Fitting ......................................................................................................... Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly ...................................................................................... Connector Body ......................................................................................... Connector Assembly ...................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly ...................................................................................... Housing ...................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Throttle Position Sensor) ............................................ Housing ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Injectors) ..................................................................... Connector Body ......................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Starter Solenoid) ......................................................... Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (+ VE) ........................................................................... Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly (Fuel Pump) ................................................................. Connector ................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Connector Assembly (Cowl) ........................................................................... Housing ...................................................................................................... Terminal (Items 1 and 2) ............................................................................ Terminal (Items A, L, M, N) ........................................................................ Terminal (Items C, D, E, G, H, J, K) ...........................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 4 1 1 1 1 1 1 4 2 1 1 1 1 1 3 3 1 1 2 2 1 1 3 3 1 1 4 4 1 2 2 1 1 1 1 1 2 2 1 1 2 4 7 4-99

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-39) GASOLINE ENGINE, GM V6 — SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02185Y)

4-100

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS GASOLINE ENGINE, GM V6 – SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02185Y) ITEM 1 1 1 2 2 2 2 3 3 3 4 4 5 5 6 6 7 7 7 8 8 9 9 9 10 10 10 10 11 11 11 11 12 13 13 13 13 13 13 14 14 14 14 14 14 14 15 15 15

PART NO.

DESCRIPTION

2043949 ..... 1498478 1493461 ..... 1498468 1482664 1498492 ..... 1498424 1498498 1493455 1496773 1493458 1484383 1493457 1484383 ..... 1493469 1484375 1497229 1484383 ..... 1493460 1493461 ..... 1498425 1498412 370647 ..... 1498425 370647 1498412 1498421 ..... 1498427 1402907 1482664 1498492 1498498 ..... 1498462 1498487 1498451 1498495 1484710 1352105 ..... 1500963 1498451

Wire Harness (G, GS Engine) ............................................................................ Connector Assembly (IAC) ............................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Oxygen Sensor) .......................................................... Housing ...................................................................................................... Connector Body ......................................................................................... Seal ............................................................................................................ Connector Assembly (Mating Half) ................................................................. Housing ...................................................................................................... Fitting ......................................................................................................... Ring ............................................................................................................ Heat Shrink ................................................................................................ E-Ring (Alternator) ..................................................................................... Heat Shrink ................................................................................................ Ring (Alternator) ......................................................................................... Heat Shrink ................................................................................................ Connector Assembly (Alternator) ................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Ring ............................................................................................................ Heat Shrink ................................................................................................ Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Fuse (10 Amp) ........................................................................................... Terminal ..................................................................................................... Clip ............................................................................................................. Connector Assembly ...................................................................................... Housing ...................................................................................................... Lock ............................................................................................................ Connector Body ......................................................................................... Seal ............................................................................................................ Fitting ......................................................................................................... Connector Assembly (EFI, ECM) ................................................................... Retainer ...................................................................................................... Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (EFI, ECU) .................................................................... Retainer ...................................................................................................... Insert ..........................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 4 1 1 4 4 1 1 4 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 2 1 1 1 1 2 1 1 1 1 4 4 6 1 1 1 1 1 12 20 1 1 1 4-101

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS GASOLINE ENGINE, GM V6 – SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02185Y) ITEM 15 15 15 16 16 16 16 16 16 17 17 18 18 18 18 18 19 19 19 19 20 21 21 22 22 22 22 23 23 23 23

4-102

PART NO. 1498495 1484710 1352105 ..... 1498463 1498486 1498414 1498496 1402857 1497264 1497274 ..... 1498469 1498483 1402912 1498496 ..... 1497234 1497232 1454827 1454829 1493441 1484375 ..... 1498425 1498412 370647 ..... 1498425 1498412 370647

DESCRIPTION

QTY

Seal ............................................................................................................ Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (Governor) .................................................................... Housing ...................................................................................................... Lock ............................................................................................................ Terminal ..................................................................................................... Seal ............................................................................................................ Seal ............................................................................................................ Terminal (Fuel Pump) ................................................................................ Boot ............................................................................................................ Connector Assembly (Fuel Pump Relay) ....................................................... Base ........................................................................................................... Sealant ....................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Alternator) ................................................................... Fuse Holder ................................................................................................ Terminal ..................................................................................................... Seal ............................................................................................................ Fuse (60 Amp) ........................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Fuel Pump) ................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ...........................................................................................

See Service Manual for service procedures.

1 16 16 1 1 1 5 5 1 1 1 1 1 1 5 5 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-103

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-40) GASOLINE, GM V6 — SHEET 1 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z)

4-104

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS GASOLINE, GM V6 – SHEET 1 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) ITEM 1 1 1 1 2 2 2 3 3 3 3 4 4 4 5 6 6 7 7 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 12 13 13 13 13 14 14 14 14 14

PART NO.

DESCRIPTION

2047709 ..... 1484361 1490243 1330438 ..... 1498478 1323576 ..... 1330299 1498419 1402858 ..... 1498476 1402857 252293 ..... 1498470 ..... 1327958 1498415 1402858 ..... 1496777 1402858 1498419 ..... 1496777 1402814 1479109 ..... 1498472 1402858 1498419 252293 1354497 ..... 1402616 1402858 1498415 ..... 1495955 1496889 1496891 1484716

Wire Harness (G, GS Engine) ............................................................................ Connector Assembly (Seat Switch) ................................................................ Connector (Socket) .................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Distributor) .................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Tachometer) ................................................................ Connector ................................................................................................... Terminal ..................................................................................................... Wire Seal .................................................................................................... Connector Assembly ...................................................................................... Connector ................................................................................................... Seal ............................................................................................................ E-Ring (Engine Oil Pressure) ..................................................................... Connector Assembly (Coil) ............................................................................. Connector Body ......................................................................................... Connector Assembly (Map Sensor) ............................................................... Connector ................................................................................................... Terminal ..................................................................................................... Wire Seal .................................................................................................... Connector Assembly (Governor) .................................................................... Housing ...................................................................................................... Wire Seal .................................................................................................... Terminal ..................................................................................................... Connector Assembly (Throttle Position) ......................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Injectors) ..................................................................... Connector Body ......................................................................................... Wire Seal .................................................................................................... Terminal ..................................................................................................... E-Ring (Starter Solenoid) ........................................................................... E-Ring (+ VE) ............................................................................................. Connector Assembly (Fuel Pump) ................................................................. Connector ................................................................................................... Wire Seal .................................................................................................... Terminal ..................................................................................................... Connector Assembly (Cowl) ........................................................................... Housing ...................................................................................................... Terminal (Items 1 and 2) ............................................................................ Terminal (Items A, L, M, N) ........................................................................ Terminal (Items C, D, E, G, H, J, K) ...........................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 4 1 1 1 1 1 1 1 2 1 1 1 1 3 3 1 1 1 1 1 1 3 3 1 1 4 4 1 1 1 1 2 2 1 1 2 4 7

4-105

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-41) GASOLINE, GM V6 — SHEET 2 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z)

4-106

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS GASOLINE, GM V6 – SHEET 2 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) ITEM 1 1 1 2 2 2 2 3 3 3 4 5 6 7 7 7 8 8 8 9 9 10 10 10 10 11 11 11 11 12 12 12 12 12 12 12 13 13 13 13 13 13 14 14 14 14 14 15 15

PART NO.

DESCRIPTION

2047709 ..... 1498478 1493461 ..... 1498468 1482664 1498492 ..... 1498424 1402866 1354497 1509790 148614 ..... 1493460 1498486 ..... 1493460 1323576 1509790 ..... ..... 1498425 1498412 370647 ..... 1498425 1498412 370647 ..... 1498462 1498487 1498451 1498495 1484710 1352105 ..... 1376617 1402907 1482664 1498492 1402866 ..... 1402907 1402866 1376617 1498421 ..... 1500963

Wire Harness (G, GS Engine) ............................................................................ 1 Connector Assembly (IAC) ............................................................................. 1 Housing ...................................................................................................... 1 Terminal ..................................................................................................... 4 Connector Assembly (Oxygen Sensor) .......................................................... 1 Housing ...................................................................................................... 1 Connector Body ......................................................................................... 4 Seal ............................................................................................................ 4 Connector Assembly ...................................................................................... 1 Housing ...................................................................................................... 1 Seal ............................................................................................................ 4 E-Ring (Ground) ......................................................................................... 1 E-Ring (Alternator, Negative) ..................................................................... 1 E-Ring (Alternator, Positive) ....................................................................... 1 Connector Assembly (Temperature Sensor) .................................................. 1 Housing ...................................................................................................... 1 Lock ............................................................................................................ 2 Connector Assembly ...................................................................................... 1 Housing ...................................................................................................... 1 Terminal ..................................................................................................... 2 E-Ring ........................................................................................................ 1 Heatshrink .................................................................................................. AR Fuse Holder (Ignition) ................................................................................. 1 Housing ...................................................................................................... 1 Terminal ..................................................................................................... 1 Fuse (10 Amp) ........................................................................................... 1 Fuse Holder (EFI/ECM B+) ........................................................................ 1 Housing ...................................................................................................... 1 Terminal ..................................................................................................... 1 Fuse (10 Amp) ........................................................................................... 1 Connector Assembly (EFI/ECM) .................................................................... 1 Retainer ...................................................................................................... 1 Strain Relief ................................................................................................ 1 Insert .......................................................................................................... 1 Seal ............................................................................................................ 1 Terminal ..................................................................................................... 12 Plug ............................................................................................................ 20 Connector Assembly (Comms Port) ............................................................... 1 Plug ............................................................................................................ 1 Lock ............................................................................................................ 1 Connector Body (Items A, B, F, G) ............................................................ 4 Seal (Items A, B, F, G) ............................................................................... 4 Seal (Items C, D, E, F, J, K) ....................................................................... 6 Connector Assembly ...................................................................................... 1 Lock ............................................................................................................ 1 Seal ............................................................................................................ 10 Plug ............................................................................................................ 1 Clip ............................................................................................................. 1 Connector Assembly (EFI/ECM) .................................................................... 1 Retainer ...................................................................................................... 1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4-107

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS GASOLINE, GM V6 – SHEET 2 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) ITEM 15 15 15 15 15 16 16 16 16 16 16 17 18 18 18 18 18 19 19 19 19 20 21 21 21 22 22 22 23 24 24 24

4-108

PART NO. 1498488 1498451 1498495 1484710 1352105 ..... 1498463 1498486 1498414 1402858 1402857 1402849 ..... 1498469 1498483 1402912 1402858 ..... 1497234 1402889 1454827 1454829 ..... 1498425 1498412 ..... 1498425 1498412 370647 ..... 1301720 1498413

DESCRIPTION

QTY

Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly ...................................................................................... Housing ...................................................................................................... Lock ............................................................................................................ Terminal ..................................................................................................... Wire Seal .................................................................................................... Seal ............................................................................................................ Connector Body (Fuel Pump) ..................................................................... Connector Assembly ...................................................................................... Base ........................................................................................................... Sealant ....................................................................................................... Terminal ..................................................................................................... Wire Seal .................................................................................................... Connector Assembly ...................................................................................... Fuse Holder ................................................................................................ Terminal ..................................................................................................... Seal ............................................................................................................ Fuse (60 Amp) ........................................................................................... Connector Assembly (Fuel Pump) ................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Injector) ....................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly ...................................................................................... Connector Body ......................................................................................... Terminal .....................................................................................................

See Service Manual for service procedures.

1 1 1 16 16 1 1 1 5 5 1 1 1 1 1 5 5 1 1 2 2 1 1 1 2 1 1 2 2 1 1 1

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-109

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (ENGINE) (FIGURE 4-42) GASOLINE AND GASOLINE SAFETY — GM 4.3L (S/N K005V02837Z ↔ S/N K005V04115Z)

4-110

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (ENGINE) GASOLINE AND GASOLINE SAFETY – GM 4.3L (S/N K005V02837Z ↔ S/N K005V04115Z) ITEM 1 1 1 1 2 2 2 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 6 7 7 7 7 8 8 9 9 9 10 10 11 11 11 11 11 12 12 12 12 13 13 13 13 13 14

PART NO.

DESCRIPTION

2050502 ..... 1330299 1336173 1402858 ..... 1498476 1327164 ..... 1323575 1323576 ..... 1484361 1490243 1330438 ..... 252293 1468841 ..... ..... 1495955 1496889 1496891 1524030 ..... 1465469 1402858 1498415 ..... 1354497 ..... 252293 ..... ..... 1314393 ..... 1327958 1498415 1402858 1498416 ..... 1465468 1402858 1336173 ..... 1496777 1402814 1479109 1531160 .....

Wire Harness (G, GS Engine) ............................................................................ 1 Connector Assembly (Tachometer) ................................................................ 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 1 Wire Seal .................................................................................................... 1 Connector Assembly (Mating Half) ................................................................. 1 Connector ................................................................................................... 1 Seal ............................................................................................................ 1 Connector Assembly (Distributor) .................................................................. 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 4 Connector Assembly (Seat Switch) ................................................................ 1 Connector (Socket) .................................................................................... 1 Connector ................................................................................................... 1 Terminal (Socket) ....................................................................................... 2 Connector Assembly (Oil Press Sender) ........................................................ 1 E-Ring ........................................................................................................ 1 Connector ................................................................................................... 1 Shrink Tubing ............................................................................................. AR Connector Assembly (Cowl) ........................................................................... 1 Housing ...................................................................................................... 1 Terminal ..................................................................................................... 2 Terminal ..................................................................................................... 5 Terminal ..................................................................................................... 6 Connector Assembly (Fuel Pump) ................................................................. 1 Connector ................................................................................................... 1 Wire Seal .................................................................................................... 2 Terminal ..................................................................................................... 2 Connector Assembly (Battery +VE) ................................................................ 1 E-Ring ........................................................................................................ 1 Connector Assembly (Start Solenoid) ............................................................ 1 E-Ring ........................................................................................................ 1 Shrink Tubing ............................................................................................. AR Connector Assembly (Coil) ............................................................................. 1 Plug ............................................................................................................ 1 Connector Assembly (Map Sensor) ............................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 2 Wire Seal .................................................................................................... 3 Connector ................................................................................................... 1 Connector Assembly (Governor) .................................................................... 1 Connector ................................................................................................... 1 Wire Seal .................................................................................................... 2 Terminal ..................................................................................................... 2 Connector Assembly (Throttle Pos Sensor) ................................................... 1 Housing ...................................................................................................... 1 Terminal ..................................................................................................... 2 Seal ............................................................................................................ 3 Terminal ..................................................................................................... 1 Connector Assembly (Injectors) ..................................................................... 1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4-111

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (ENGINE) GASOLINE AND GASOLINE SAFETY – GM 4.3L (S/N K005V02837Z ↔ S/N K005V04115Z) ITEM 14 14 14 14 15 15 15 16 16 16 16 17 17 17 18 18 19 19 19 19 20 20 20 21 21 21 21 22 22 22 23 23 23 24 24 24 24 24 24 25 25 25 25 25 25 26 26 26 26 26 4-112

PART NO.

DESCRIPTION

QTY

1383804 1402858 1323583 1336173 ..... 1323575 1323576 ..... 1498468 1330355 1498492 ..... 1498424 1482668 ..... 1354497 ..... 148614 1509790 ..... ..... 1323586 1323576 ..... 148614 1509790 ..... ..... 1323586 1323576 ..... 1301720 370730 ..... 1461744 1498483 1402912 1402858 1402904 ..... 1376617 1402907 1330355 1498492 1482668 ..... 1376618 1402907 1482668 1498421

Connector ................................................................................................... 1 Wire Seal .................................................................................................... 4 Terminal ..................................................................................................... 2 Terminal ..................................................................................................... 2 Connector Assembly (IAC) ............................................................................. 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 4 Connector Assembly (Oxygen Sensor) .......................................................... 1 Housing ...................................................................................................... 1 Terminal ..................................................................................................... 4 Seal ............................................................................................................ 4 Connector Assembly (Mating Half) ................................................................. 1 Housing ...................................................................................................... 1 Plug ............................................................................................................ 4 Connector Assembly (Battery -VE) ................................................................ 1 E-Ring ........................................................................................................ 1 Connector Assembly (Alternator Negative) .................................................... 1 E-Ring ........................................................................................................ 1 E-Ring ........................................................................................................ 1 Shrink Tubing ............................................................................................. AR Connector Assembly (Alternator) ................................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 2 Connector Assembly (Alternator Positive) ...................................................... 1 E-Ring ........................................................................................................ 1 E-Ring ........................................................................................................ 1 Shrink Tubing ............................................................................................. AR Connector Assembly (H2O Temp Sensor) ..................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 2 Connector Assembly (H2O Temp Sensor Inst) .............................................. 1 Connector Body ......................................................................................... 1 Terminal ..................................................................................................... 1 Relay (Fuel Pump) .............................................................................................. 1 Connector Body .................................................................................................. 1 Sealant ................................................................................................................ 1 Terminal .............................................................................................................. 4 Wire Seal ............................................................................................................ 5 Terminal .............................................................................................................. 1 Connector Assembly (Comms Port) ............................................................... 1 Plug ............................................................................................................ 1 Lock ............................................................................................................ 1 Terminal ..................................................................................................... 4 Seal ............................................................................................................ 4 Plug ............................................................................................................ 6 Connector Assembly (Mating Half) ................................................................. 1 Receptacle ................................................................................................. 1 Lock ............................................................................................................ 1 Plug ............................................................................................................ 10 Clip ............................................................................................................. 1 See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (ENGINE) GASOLINE AND GASOLINE SAFETY – GM 4.3L (S/N K005V02837Z ↔ S/N K005V04115Z) ITEM 27 27 27 27 27 27 27 28 28 28 28 28 28 28 29 29 29 29 29 29 30 30 31 31 31 32 33 33 33 34 35 35 35 36 37 37 37 38 39 39 39 39 40 41

PART NO.

DESCRIPTION

..... 1498462 1498487 1498451 1498495 1484710 1352105 ..... 1500963 1498488 1498451 1498495 1352105 1484710 ..... 1327959 1330297 1330281 1402858 1327164 ..... 1468841 ..... 1330292 1330283 370647 ..... 1330292 1330283 370647 ..... 1330292 1330283 370647 ..... 1330292 1330283 370647 ..... 1497234 1520543 1454827 1497235 1454829

Connector Assembly (ECM Plug J2) .............................................................. Retainer ...................................................................................................... Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (ECM Plug J1) .............................................................. Retainer ...................................................................................................... Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ..................................................................................................................... Plug ..................................................................................................................... Terminal .............................................................................................................. Connector Assembly (Governor Amplifier) ......................................................... Connector ........................................................................................................... Lock .................................................................................................................... Terminal .............................................................................................................. Wire Seal ............................................................................................................ Seal ..................................................................................................................... Connector Assembly (Fuel Pump Prime) ........................................................... Connector ........................................................................................................... Fuse Holder (Ignition) ..................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Fuse Holder (ECM B+) ................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Fuse Holder (Injector) ..................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Fuse Holder (Fuel Pump) ............................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Fuse Holder (Alternator) ................................................................................. Fuse Holder ................................................................................................ Terminal ..................................................................................................... Seal ............................................................................................................ Fuse Holder .................................................................................................... Fuse (60 Amp) ................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 13 19 1 1 1 1 1 18 13 1 1 1 5 5 1 1 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 2 1 1

4-113

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-43) ENGINE, LPG, GM V6, 4.3L — SHEET 1 OF 2 (S/N K005D05973Y ↔ S/N K005V02185Y)

4-114

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS ENGINE, LPG, GM V6, 4.3L – SHEET 1 OF 2 (S/N K005D05973Y ↔ S/N K005V02185Y) ITEM 1 1 1 1 2 2 2 3 3 3 3 4 4 4 5 6 7 8 8 8 8 9 9 9 9 10 10 10 10 10 10 11 11 11 12 13 13 14 14 14 14 14

PART NO.

DESCRIPTION

2044167 ..... 1484361 1490243 1330438 ..... 1498478 1493461 ..... 1498473 1498419 1402858 ..... 1498476 1402857 1509790 1495955 1498470 ..... 1327958 1498415 1402858 ..... 1498474 1498419 1498415 ..... 1497296 1497304 1484656 1484597 1484611 ..... 1497291 1484611 1509790 1354497 ..... ..... 1495955 1496889 1496891 1484716

Wire Harness (Engine) ....................................................................................... Connector Assembly ...................................................................................... Connector (Socket) .................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Wire Seal .................................................................................................... Connector Assembly ...................................................................................... Connector ................................................................................................... Seal ............................................................................................................ E-Ring ........................................................................................................ Housing ...................................................................................................... Connector Body .............................................................................................. Connector Assembly ...................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Wire Seal .................................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Seal (Blanking) ........................................................................................... Connector Assembly ...................................................................................... Connector Body ......................................................................................... Seal (Blanking) ........................................................................................... E-Ring ........................................................................................................ E-Ring ........................................................................................................ Heatshrink .................................................................................................. Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal (Items 1 and 2) ............................................................................ Terminal (Items A, E, L, M, N) .................................................................... Terminal (Items C, D, G, H, J, K) ...............................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 2 2 1 1 1 5 5 1 1 1 6 1 1 1 1 1 2 5 6

4-115

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-44) ENGINE, LPG, GM V6, 4.3L — SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02185Y)

4-116

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS ENGINE, LPG, GM V6, 4.3L – SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02185Y) ITEM 1 1 1 1 2 2 3 4 4 4 5 6 6 7 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 11 11 11 12 12 12 12 13 13 13 14 14 14 15 15 15 15 16 17 17

PART NO.

DESCRIPTION

2044167 ..... 1496785 1496786 1496784 1354497 ..... 148606 ..... 245996 1498413 252293 148614 ..... ..... 1493460 1493461 ..... 1498425 1498412 370647 ..... 1498425 1498412 370647 ..... 1498425 1498412 1378661 ..... 1504883 1493461 1402866 ..... 1498477 1402858 1498415 ..... 1498472 1402857 ..... 1301720 1498413 ..... 1497234 1497232 1454827 1454829 ..... 1498474

Wire Harness (Engine) ....................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Spacer ........................................................................................................ Terminal ..................................................................................................... E-Ring ........................................................................................................ Heatshrink .................................................................................................. E-Ring ........................................................................................................ Connector Assembly ...................................................................................... Connector Body ......................................................................................... Terminal ..................................................................................................... E-Ring ........................................................................................................ E-Ring ........................................................................................................ Heatshrink .................................................................................................. Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Ignition) ....................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly (Battery) ....................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly (B+) .............................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (1 Amp) (Items 1A) ............................................................................ Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly ...................................................................................... Housing ...................................................................................................... Wire Seal .................................................................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Connector Body ......................................................................................... Seal ............................................................................................................ Connector Assembly ...................................................................................... Connector Body ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Alternator) ................................................................... Fuse Holder ................................................................................................ Terminal ..................................................................................................... Seal ............................................................................................................ Fuse (60 Amp) ........................................................................................... Connector Assembly (Converter) ................................................................... Housing ......................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 1 1 2 1 1 1 2 1 1 1 2 1 1 1 23 7 1 1 4 4 1 1 4 1 1 1 1 1 2 2 1 1 1 4-117

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS ENGINE, LPG, GM V6, 4.3L – SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02185Y) ITEM 17 17 18 18 18 19 19 19 19 19

4-118

PART NO. 1402858 1498419 ..... 1498474 1402857 ..... 1498423 1498493 1498492 1482664

DESCRIPTION

QTY

Wire Seal .................................................................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Seal ............................................................................................................ Connector Assembly ...................................................................................... Housing ...................................................................................................... Retainer ...................................................................................................... Seal ............................................................................................................ Connector Body .........................................................................................

See Service Manual for service procedures.

2 2 1 1 2 2 1 1 2 2

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-119

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-45) ENGINE, LPG, GM V6, 4.3L — SHEET 1 OF 2 (S/N K005V02186Y →)

4-120

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS ENGINE, LPG, GM V6, 4.3L – SHEET 1 OF 2 (S/N K005V02186Y →) ITEM 1 1 1 1 2 2 2 3 3 3 3 4 4 4 5 6 7 8 8 8 8 9 9 9 9 10 10 10 10 10 10 11 11 11 12 12 13 14 14 14 14 14

PART NO.

DESCRIPTION

2047710 ..... 1484361 1490243 1330438 ..... 1498478 1493461 ..... 1498473 1498419 1402858 ..... 1498476 1402857 1509790 1402849 ..... ..... 1327958 1498415 1402858 ..... 1498474 1498419 1498415 ..... 1497296 1497304 1484656 1484597 1484611 ..... 1497291 1484611 1509790 1496775 1354497 ..... 1495955 1496889 1496891 1484716

Wire Harness (Engine) ....................................................................................... Connector Assembly (Seat Switch) ................................................................ Connector (Socket) .................................................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Connector Assembly (Distributor) .................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Tachometer) ................................................................ Housing ...................................................................................................... Terminal ..................................................................................................... Wire Seal .................................................................................................... Connector Assembly ...................................................................................... Connector ................................................................................................... Seal ............................................................................................................ E-Ring (Oil Pressure Sender) .................................................................... Connector Body ......................................................................................... Connector Assembly (Housing) ...................................................................... Connector Assembly (Map Sensor) ............................................................... Connector ................................................................................................... Terminal ..................................................................................................... Wire Seal .................................................................................................... Connector Assembly (Governor) .................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Seal (Blanking) ........................................................................................... Connector Assembly ...................................................................................... Connector Body ......................................................................................... Seal (Blanking) ........................................................................................... E-Ring ........................................................................................................ Heat Shrink ................................................................................................ E-Ring ........................................................................................................ Connector Assembly (Cowl) ........................................................................... Housing ...................................................................................................... Terminal (Items 1 and 2) ............................................................................ Terminal (Items A, E, L, M, N) .................................................................... Terminal (Items C, D, G, H, J, K) ...............................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 2 2 1 1 1 5 5 1 1 1 1 1 1 1 1 1 2 5 6

4-121

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-46) ENGINE, LPG, GM V6, 4.3L — SHEET 2 OF 2 (S/N K005V02186Y →)

4-122

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS ENGINE, LPG, GM V6, 4.3L – SHEET 2 OF 2 (S/N K005V02186Y →) ITEM 1 1 1 1 2 3 4 4 4 5 6 6 7 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 11 11 11 12 12 12 12 13 13 13 14 14 14 15 15 15 15 16 17 17 17

PART NO.

DESCRIPTION

2047710 ..... 1496785 1496786 1496784 1354497 252293 ..... 1493460 1493461 252293 148614 1496775 ..... 1493460 1493461 ..... 1498425 1498412 370647 ..... 1498425 1498412 370647 ..... 1498425 1498412 1378661 ..... 1504883 1493461 1402866 ..... 1498477 1402858 1498415 ..... 1498472 1402857 ..... 1301720 1498413 ..... 1497234 1497232 1454827 1454829 ..... 1498474 1402858

Wire Harness (Engine) ....................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Spacer ........................................................................................................ Terminal ..................................................................................................... E-Ring ........................................................................................................ E-Ring (Heatshrink) .................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... E-Ring ........................................................................................................ E-Ring ........................................................................................................ Heat Shrink ................................................................................................ Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Ignition) ....................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly (Battery) ....................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (10 Amp) ........................................................................................... Connector Assembly (B+) .............................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Fuse (1 Amp) (Items 1A) ............................................................................ Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly ...................................................................................... Housing ...................................................................................................... Wire Seal .................................................................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Connector Body ......................................................................................... Seal ............................................................................................................ Connector Assembly ...................................................................................... Connector Body ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Alternator) ................................................................... Fuse Holder ................................................................................................ Terminal ..................................................................................................... Seal ............................................................................................................ Fuse (60 Amp) ........................................................................................... Connector Assembly (Converter) ................................................................... Housing ...................................................................................................... Wire Seal ....................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 2 1 1 2 1 1 1 2 1 1 1 2 1 1 1 23 7 1 1 4 4 1 1 4 1 1 1 1 1 2 2 1 1 1 2 4-123

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS ENGINE, LPG, GM V6, 4.3L – SHEET 2 OF 2 (S/N K005V02186Y →) ITEM 17 18 18 18 19 19 19 19 19

4-124

PART NO. 1498419 ..... 1498474 1402857 ..... 1498423 1498493 1498492 1482664

DESCRIPTION

QTY

Terminal ..................................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Seal ............................................................................................................ Connector Assembly ...................................................................................... Housing ...................................................................................................... Retainer ...................................................................................................... Seal ............................................................................................................ Connector Body .........................................................................................

See Service Manual for service procedures.

2 1 1 2 2 1 1 2 2

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-125

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-47) MODULE POWERSHIFT (→ S/N K005D05972)

4-126

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE POWERSHIFT (→ S/N K005D05972) ITEM 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PART NO.

DESCRIPTION

2035695 1475519 1475520 1475521 1475522 1475523 1475524 1475525 1475526 1475527 2035581 1347114 1475528 1475529 1475530 1475531 1475532 1475533 1475534 1475610 1475536 1475538 1475539 1475540 1475541 1475542 1475543 1475544 1475537 1475618

Wire Harness ...................................................................................................... Kit-Panel ......................................................................................................... Kit-Connector ................................................................................................. Kit-Relay ......................................................................................................... Kit-Relay ......................................................................................................... Kit-Diode ......................................................................................................... Connector (Single) ......................................................................................... Connector ....................................................................................................... Connector (3 Pin) ........................................................................................... Connector (Light Switch) ................................................................................ Relay (Flasher) (Not Illustrated) ................................................................. Relay (Not Illustrated) ................................................................................ Kit-Connector ................................................................................................. Kit-Connector ................................................................................................. Kit-Dust Cover ................................................................................................ Kit-Dust Cover ................................................................................................ Connector ....................................................................................................... Kit-Connector (Keyswitch) .............................................................................. Kit-Connector (2 Pin) ...................................................................................... Kit-Connector ................................................................................................. Kit-Connector (Bulkhead) ............................................................................... Connector (Single Terminal) .......................................................................... Connector (Two-Way) .................................................................................... Kit-Dust Cover ................................................................................................ Kit-Ring Terminal ............................................................................................ Kit-Dust Cover ................................................................................................ Kit-Connector (2 Pin) (Connector For Low Coolant Sender) .......................... Connector ....................................................................................................... Connector (Horn Wire) ................................................................................... Connector (Single Bullet) ...............................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4-127

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-48) MODULE POWERSHIFT — SHEET 1 0F 2 (S/N K005V02412Z ↔ S/N K005V05903A)

4-128

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE POWERSHIFT – SHEET 1 0F 2 (S/N K005V02412Z ↔ S/N K005V05903A) ITEM 1 1 1 1 1 1 1 1 1 1 1 2 3 3 3 3 3 4 4 4 4 5 5 5 5 5 5 5 6 6 6 6 6 7 7 7 7 7 8 8 8 9 9 9 9 9 10 11 11

PART NO.

DESCRIPTION

2046117 ..... 1484681 1484682 1496885 1490250 1389479 1489957 370647 1320669 370648 1310630 1489956 ..... 1484684 1389479 1489957 1347114 ..... 1484683 1489957 1484610 2035581 ..... 1484683 1484610 2035581 1489957 1389479 ..... 1484683 1489957 1484610 2035581 ..... 1484683 1389479 1484610 2035581 ..... 1484684 1489957 ..... 1484683 1489957 1484610 2035581 1402849 ..... 346330

Wire Harness ...................................................................................................... Connector Assembly (Fuse Box) .................................................................... Fuse Box (10-Way) .................................................................................... Fuse Box .................................................................................................... Terminal ..................................................................................................... Terminal (2-Way) ....................................................................................... Terminal ..................................................................................................... Connector (1-Way) ..................................................................................... Fuse (10 Amp) (Positions 1, 6, 7, 8, 9) ...................................................... Fuse (30 Amp) (Positions 2, 3) .................................................................. Fuse (20 Amp) (Position 4) ........................................................................ Fuse (15 Amp) (Positions 5, 10) ................................................................ Clip ............................................................................................................. Connector Assembly (Start Inhibit Relay) ...................................................... Single Mini Relay Base .............................................................................. Terminal ..................................................................................................... Connector (1-Way) ..................................................................................... Relay .......................................................................................................... Connector Assembly (Forward Relay) ........................................................... Relay (Base) .............................................................................................. Connector (1-Way) ..................................................................................... Terminal ..................................................................................................... Relay (Flasher) ........................................................................................... Connector Assembly (Horn Relay) ................................................................. Relay (Base) ................................................................................................... Terminal ..................................................................................................... Relay (Flasher) ........................................................................................... Connector (1-Way) ..................................................................................... Terminal ..................................................................................................... Connector Assembly (Reverse Light Relay) (With Shutdown Relay) ............. Relay (Base) .............................................................................................. Connector (1-Way) ..................................................................................... Terminal ..................................................................................................... Relay (Flasher) ........................................................................................... Connector Assembly (Cab Power Relay) ....................................................... Relay (Base) .............................................................................................. Terminal ..................................................................................................... Terminal ..................................................................................................... Relay (Flasher) ........................................................................................... Connector Assembly (Turn Signal Relay) ...................................................... Single Mini Relay Base .............................................................................. Connector (1-Way) ..................................................................................... Connector Assembly (Brake Light Relay) ...................................................... Relay (Base) .............................................................................................. Connector (1-Way) ..................................................................................... Terminal ..................................................................................................... Relay (Flasher) ........................................................................................... Connector Body .............................................................................................. Connector Assembly (Thermostat) ................................................................. Connector Body .........................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 4 2 10 1 5 2 1 2 5 1 1 2 2 1 1 1 2 2 2 1 1 2 1 2 2 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 2 2 1 4 1 1 4-129

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE POWERSHIFT – SHEET 1 0F 2 (S/N K005V02412Z ↔ S/N K005V05903A) ITEM 11 11 12 12 13 13 13 13 13 14 14 14 15 15 15 15 16 16 17 17 17 17 18 19 19 19 19 19 20 20 20 20 20 21 21 22 22 22 22 23 24 24 25 25 25 25 26 26 27 28 4-130

PART NO. 141462 1402909 1389480 233141 ..... 1497294 1497300 1484656 1484597 ..... 129892 1523907 ..... 1402922 1402814 1479109 ..... 1402849 ..... 1520305 1520306 1496924 1497290 ..... 1496886 1497302 1484656 1484597 ..... 1497293 1497298 1484656 1484597 1497288 1484611 ..... 1496791 1496788 1496787 ..... ..... 1523907 ..... 1465468 1323583 1402888 ..... 2054463 1529057 .....

DESCRIPTION

QTY

Terminal ..................................................................................................... Terminal (Female) ...................................................................................... Terminal (Horn Switch) .............................................................................. Terminal ..................................................................................................... Connector Assembly ...................................................................................... Socket (3-Way) .......................................................................................... Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Horn) ........................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Connector Assembly (Brake Reservoir) ......................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Parking Brake) ............................................................ Connector Body ......................................................................................... Connector Assembly (Engine Harness) ......................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Socket ............................................................................................................ Connector Assembly (Optional Lighting) ........................................................ Socket (4-Way) .......................................................................................... Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Reverse Alarm) ........................................................... Connector Body (2-Way) ............................................................................ Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Housing .......................................................................................................... Seal (Blanking) ........................................................................................... Connector Assembly (LH Rear Light) ............................................................. Connector Body ......................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Connector Assembly ...................................................................................... Terminal ..................................................................................................... Connector Assembly (Fuel Sender) ............................................................... Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Reverse Diode) ........................................................... Female Terminal ........................................................................................ Connector (2-Way) ......................................................................................... Connector Assembly (LH Front Light) ............................................................ See Service Manual for service procedures.

1 1 1 1 1 1 1 3 3 1 1 2 1 1 2 2 1 4 1 2 7 6 1 1 1 1 4 4 1 1 1 2 2 1 2 1 1 5 2 1 1 2 1 1 2 2 1 1 1 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE POWERSHIFT – SHEET 1 0F 2 (S/N K005V02412Z ↔ S/N K005V05903A) ITEM 28 28 28

PART NO. 1496791 1496788 1496787

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Connector Body ......................................................................................... Terminal ..................................................................................................... Terminal .....................................................................................................

See Service Manual for service procedures.

1 5 2

4-131

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-49) MODULE POWERSHIFT — SHEET 2 OF 2 (S/N K005V02412Z ↔ S/N K005V05903A)

4-132

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE POWERSHIFT – SHEET 2 OF 2 (S/N K005V02412Z ↔ S/N K005V05903A) ITEM 1 1 1 1 1 2 2 2 2 3 3 3 4 4 4 4 4 4 4 5 5 5 5 5 6 6 6 7 7 8 8 8 8 9 9 9 9 10 10 11 11 11 11 12 12 13 13 13 14

PART NO.

DESCRIPTION

2046117 ..... 1497294 1497300 1484656 1484597 ..... 370728 141462 1402909 ..... 1324310 1324309 ..... 1471958 1471960 1471956 1484671 1474822 1352105 ..... 1484357 1351069 1330439 1330438 ..... 1330439 1484720 ..... 1496790 ..... 1496791 1496788 1496787 ..... 1465468 1336173 1323579 ..... 1465469 ..... 1496791 1496788 1496787 ..... 1496790 ..... 1323586 1323576 .....

Wire Harness ...................................................................................................... Connector Assembly (Forward Switch) .......................................................... Socket (3-Way) .......................................................................................... Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Ignition Switch) ............................................................ Connector Body ......................................................................................... Terminal ..................................................................................................... Terminal (Female) ...................................................................................... Connector Assembly (Indicator Switch) ......................................................... Terminal ..................................................................................................... Sleeve ........................................................................................................ Connector Assembly (Cluster) ....................................................................... Connector ................................................................................................... Strain Relief ................................................................................................ Retainer ...................................................................................................... Seal ............................................................................................................ Socket ........................................................................................................ Plug ............................................................................................................ Connector Assembly (High/Low Shift) ............................................................ Connector (12-Way) ................................................................................... Connector ................................................................................................... Plug (Positions 6, 9, 10) ............................................................................. Terminal (Socket) ....................................................................................... Connector Assembly (Mating Half, Item 5) ..................................................... Plug ............................................................................................................ Connector ................................................................................................... Connector Assembly (Mating Half, Item 8) ..................................................... Terminal ..................................................................................................... Connector Assembly (RH Front Light) ........................................................... Connector Body ......................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Connector Assembly (Cab Power) ................................................................. Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Mating Half, Item 9) ..................................................... Connector ................................................................................................... Connector Assembly (RH Rear Light) ............................................................ Connector Body ......................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Connector Assembly (Mating Half, Item 11) ................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly ......................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 3 3 1 1 2 1 3 3 3 1 1 1 1 1 21 11 1 1 1 3 9 1 12 1 1 1 1 1 5 1 1 1 2 2 1 1 1 1 5 1 1 1 1 1 2 1 4-133

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE POWERSHIFT – SHEET 2 OF 2 (S/N K005V02412Z ↔ S/N K005V05903A) ITEM 14 14 15 15 15 16 16 16 17 17 17 18 18 18 18 18

4-134

PART NO. 1402608 1484383 ..... 129892 1523907 ..... 1484555 233141 ..... 1484555 233141 ..... 1484654 1484655 1484656 1484597

DESCRIPTION

QTY

Ring Terminal (Cluster) .............................................................................. Heat Shrink ................................................................................................ Connector Assembly (Transmission Lock) ..................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Connector Assembly (Rear Lights) ................................................................ Switch (10-Way) ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Front Lights) ................................................................ Switch (10-Way) ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Transmission Harness) ............................................... Connector (14-Way) ................................................................................... Retainer (Socket) ....................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................

See Service Manual for service procedures.

1 1 1 1 4 1 1 4 1 1 6 1 1 1 14 14

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-135

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-50) MODULE POWERSHIFT — SHEET 1 0F 2 (S/N K005V05904A →)

4-136

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE POWERSHIFT – SHEET 1 0F 2 (S/N K005V05904A →) ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3 3 3 3 4 4 4 4 5 5 5 5 5 5 5 6 6 6 6 6 7 7 7 7 7 7 8 8 8 9 10 11 11 11

PART NO.

DESCRIPTION

2060627 ..... 1484681 1484682 1496885 1490250 1496884 1389479 1389480 1489957 370647 1320669 370648 1310630 1489956 ..... 1484684 1389479 1489957 1347114 ..... 1484683 1489957 1484610 2035581 ..... 1484683 1484610 2035581 1489957 1389479 ..... 1484683 1489957 1484610 2035581 ..... 1484683 1389479 1484610 1389480 2035581 ..... 1484684 1489957 1402608 1521309 ..... 346330 141462

Wire Harness ...................................................................................................... Connector Assembly (Fuse Box) .................................................................... Fuse Box (10-Way) .................................................................................... Fuse Box .................................................................................................... Terminal ..................................................................................................... Terminal (2-Way) ....................................................................................... Terminal (3-Way) ....................................................................................... Terminal ..................................................................................................... Terminal .............................................................................................................. Connector (1-Way) ..................................................................................... Fuse (10 Amp) (Positions 1, 6, 7, 8) .......................................................... Fuse (30 Amp) (Positions 2, 3) .................................................................. Fuse (20 Amp) (Position 4) ........................................................................ Fuse (15 Amp) (Positions 5, 10, 9) ............................................................ Clip ............................................................................................................. Connector Assembly ...................................................................................... Single Mini Relay Base .............................................................................. Terminal ..................................................................................................... Connector (1-Way) ..................................................................................... Relay .......................................................................................................... Connector Assembly (Forward Relay) ........................................................... Relay (Base) .............................................................................................. Connector (1-Way) ..................................................................................... Terminal ..................................................................................................... Relay (Flasher) ........................................................................................... Connector Assembly (Horn Relay) ................................................................. Relay (Base) ................................................................................................... Terminal ..................................................................................................... Relay (Flasher) ........................................................................................... Connector (1-Way) ..................................................................................... Terminal ..................................................................................................... Connector Assembly (Reverse Light Relay) .................................................. Relay (Base) .............................................................................................. Connector (1-Way) ..................................................................................... Terminal ..................................................................................................... Relay (Flasher) ........................................................................................... Connector Assembly (Cab Power Relay) ....................................................... Relay (Base) .............................................................................................. Terminal ..................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Relay (Flasher) ........................................................................................... Connector Assembly (Turn Signal Relay) ...................................................... Single Mini Relay Base .............................................................................. Connector (1-Way) ..................................................................................... Ring Terminal ................................................................................................. Connector Body .............................................................................................. Connector Assembly (Thermostat) ................................................................. Connector Body ......................................................................................... Terminal .....................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 4 2 1 9 1 1 4 2 1 3 5 1 1 2 2 1 1 1 2 1 1 1 1 4 1 2 2 1 1 4 4 1 1 1 3 4 1 1 1 1 2 1 4 1 1 1 4-137

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE POWERSHIFT – SHEET 1 0F 2 (S/N K005V05904A →) ITEM 11 12 13 13 13 13 13 14 14 14 15 15 15 15 15 16 16 16 17 17 17 17 17 17 18 19 19 19 19 19 20 20 20 20 20 21 22 22 22 23 24 24 25 25 25 25 25 26 26 26 4-138

PART NO. 1402909 1521309 ..... 1497294 1497300 1484656 1484597 ..... 1331233 1537135 ..... 1402922 1402814 1531160 1479109 ..... 1402849 1521309 ..... 1497228 1496926 1520305 1520306 1496890 1497290 ..... 1496886 1497302 1484656 1484597 ..... 1497293 1497298 1484656 1484597 1497290 ..... 1496791 1496788 1497290 ..... 1523907 ..... 1465468 1504197 1498420 1323579 ..... 1529057 2054463

DESCRIPTION

QTY

Terminal (Female) ...................................................................................... Connector Body ......................................................................................... Connector Assembly ...................................................................................... Socket (3-Way) .......................................................................................... Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Horn) ........................................................................... Terminal ..................................................................................................... Connector Body ......................................................................................... Connector Assembly (Brake Reservoir) ......................................................... Connector ................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Parking Brake) ............................................................ Connector Body ......................................................................................... Connector Body ......................................................................................... Connector Assembly (Engine Harness) ......................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Nut .............................................................................................................. Socket ............................................................................................................ Connector Assembly (Optional Lighting) ........................................................ Socket (4-Way) .......................................................................................... Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Reverse Alarm) ........................................................... Connector Body (2-Way) ............................................................................ Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Socket ............................................................................................................ Connector Assembly (LH Rear Light) ............................................................. Connector Body ......................................................................................... Terminal ..................................................................................................... Socket ............................................................................................................ Connector Assembly ...................................................................................... Terminal ..................................................................................................... Connector Assembly (Fuel Sender) ............................................................... Connector ................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Reverse Diode) ........................................................... Connector (2-Way) ..................................................................................... Female Terminal ........................................................................................ See Service Manual for service procedures.

1 1 1 1 1 3 3 1 2 1 1 1 1 1 2 1 1 3 1 1 2 7 6 1 1 1 1 1 4 4 1 1 1 2 2 1 1 1 5 1 1 2 1 1 1 1 2 1 1 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE POWERSHIFT – SHEET 1 0F 2 (S/N K005V05904A →) ITEM 27 28 28 28

PART NO. 1497290 ..... 1496791 1496788

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Socket ............................................................................................................ Connector Assembly (LH Front Light) ............................................................ Connector Body ......................................................................................... Terminal .....................................................................................................

See Service Manual for service procedures.

1 1 1 5

4-139

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-51) MODULE POWERSHIFT — SHEET 2 OF 2 (S/N K005V05904A →)

4-140

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE POWERSHIFT – SHEET 2 OF 2 (S/N K005V05904A →) ITEM 1 1 1 1 1 2 2 2 2 3 3 3 4 4 4 4 4 4 4 5 5 5 5 5 6 6 6 7 7 8 8 8 8 9 9 9 9 10 10 11 11 11 11 12 12 13 13 13 14

PART NO.

DESCRIPTION

2060627 ..... 1497294 1497300 1484656 1484597 ..... 370728 141462 1402909 ..... 1324310 1324309 ..... 1471958 1471960 1471956 1484671 1474822 1352105 ..... 1484357 1351069 1330439 1330438 ..... 1330439 1484720 ..... 1496790 ..... 1496791 1496788 1496787 ..... 1465468 1336173 1323579 ..... 1465469 ..... 1496791 1496788 1496787 ..... 1496790 ..... 1323586 1323576 .....

Wire Harness ...................................................................................................... Connector Assembly (Forward Switch) .......................................................... Socket (3-Way) .......................................................................................... Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Ignition Switch) ............................................................ Connector Body ......................................................................................... Terminal ..................................................................................................... Terminal (Female) ...................................................................................... Connector Assembly (Indicator Switch) ......................................................... Terminal ..................................................................................................... Sleeve ........................................................................................................ Connector Assembly (Cluster) ....................................................................... Connector ................................................................................................... Strain Relief ................................................................................................ Retainer ...................................................................................................... Seal ............................................................................................................ Socket ........................................................................................................ Plug ............................................................................................................ Connector Assembly (High/Low Shift) ............................................................ Connector (12-Way) ................................................................................... Connector ................................................................................................... Plug (Positions 6, 9, 10) ............................................................................. Terminal (Socket) ....................................................................................... Connector Assembly (Mating Half, Item 5) ..................................................... Plug ............................................................................................................ Connector ................................................................................................... Connector Assembly (Mating Half, Item 8) ..................................................... Terminal ..................................................................................................... Connector Assembly (RH Front Light) ........................................................... Connector Body ......................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Connector Assembly (Cab Power) ................................................................. Connector ................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Mating Half, Item 9) ..................................................... Connector ................................................................................................... Connector Assembly (RH Rear Light) ............................................................ Connector Body ......................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Connector Assembly (Mating Half, Item 11) ................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly ......................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 3 3 1 1 2 1 3 3 3 1 1 1 1 1 21 11 1 1 1 3 9 1 12 1 1 1 1 1 5 1 1 1 2 2 1 1 1 1 5 1 1 1 1 1 2 1 4-141

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE POWERSHIFT – SHEET 2 OF 2 (S/N K005V05904A →) ITEM 14 14 15 15 15 16 16 16 17 17 17 18 18 18 18 18

4-142

PART NO. 1402608 1484383 ..... 129892 1523907 ..... 1484555 233141 ..... 1484555 233141 ..... 1484654 1484655 1484656 1484597

DESCRIPTION

QTY

Ring Terminal (Cluster) .............................................................................. Heat Shrink ................................................................................................ Connector Assembly (Transmission Lock) ..................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Connector Assembly (Rear Lights) ................................................................ Switch (10-Way) ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Front Lights) ................................................................ Switch (10-Way) ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Transmission Harness) ............................................... Connector (14-Way) ................................................................................... Retainer (Socket) ....................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................

See Service Manual for service procedures.

1 1 1 1 4 1 1 4 1 1 6 1 1 1 14 14

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-143

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-52) MODULE, TYPE S POWERSHIFT — SHEET 1 OF 2 (S/N K005D05973Y ↔ S/N K005V02411Z)

4-144

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE, TYPE S POWERSHIFT – SHEET 1 OF 2 (S/N K005D05973Y ↔ S/N K005V02411Z) ITEM 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3 3 3 3 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 7 7 7 7 7 7 7

PART NO.

DESCRIPTION

2044238 ..... 1484681 1484682 1496885 1490250 1496884 1389479 1489957 370647 1320669 370648 1310630 1489956 ..... 1484684 1389479 1489957 1347114 ..... 1484683 1489957 1484719 2035581 1489957 1484719 2035581 ..... 1484683 1389479 1484719 2035581 1489957 1484719 2035581 ..... 1484683 1489957 1484719 2035581 1489957 1484719 2035581 ..... 1484683 1389479 1484719 2035581 1389479 1484719

Wire Harness ...................................................................................................... Connector Assembly (Fuse Box) .................................................................... Fuse Box (10-Way) .................................................................................... Fuse Box .................................................................................................... Terminal (Positions 1, 3, 5, 7) .................................................................... Terminal (2-Way) (Positions 9, 11) ............................................................ Terminal (3-Way) (Positions 13, 15, 17) .................................................... Terminal ..................................................................................................... Connector (1-Way) (Position 12) ................................................................ Fuse (10 Amp) (Positions 1, 6, 7, 8, 9) ...................................................... Fuse (30 Amp) (Positions 2, 3) .................................................................. Fuse (20 Amp) (Position 4) ........................................................................ Fuse (15 Amp) (Positions 5, 10) ................................................................ Clip ............................................................................................................. Connector Assembly ...................................................................................... Single Mini Relay Base .............................................................................. Terminal ..................................................................................................... Connector (1-Way) ..................................................................................... Relay .......................................................................................................... Connector Assembly (Forward Relay) ........................................................... Relay (Base) .............................................................................................. Connector (1-Way) ..................................................................................... Terminal ..................................................................................................... Relay (Flasher) ........................................................................................... Connector (1-Way) ..................................................................................... Terminal ..................................................................................................... Relay (Flasher) ........................................................................................... Connector Assembly (Horn Relay) ................................................................. Relay (Base) ................................................................................................... Terminal ..................................................................................................... Terminal ..................................................................................................... Relay (Flasher) ........................................................................................... Connector (1-Way) ..................................................................................... Terminal ..................................................................................................... Relay (Flasher) ........................................................................................... Connector Assembly (Reverse Light Relay) .................................................. Relay (Base) .............................................................................................. Connector (1-Way) ..................................................................................... Terminal ..................................................................................................... Relay (Flasher) ........................................................................................... Connector (1-Way) (Shutdown) ................................................................. Terminal ..................................................................................................... Relay (Flasher) ........................................................................................... Connector Assembly (Cab Power Relay) ....................................................... Relay (Base) .............................................................................................. Terminal ..................................................................................................... Terminal ..................................................................................................... Relay (Flasher) ........................................................................................... Terminal (Light Relay) ................................................................................ Terminal .....................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 4 2 3 10 1 5 2 1 2 5 1 1 2 2 1 1 1 2 2 2 2 1 1 1 1 2 2 1 2 2 1 1 1 2 2 1 2 2 1 1 1 2 2 1 2 2 4-145

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE, TYPE S POWERSHIFT – SHEET 1 OF 2 (S/N K005D05973Y ↔ S/N K005V02411Z) ITEM 7 8 8 8 8 9 9 9 9 9 9 10 10 11 11 11 11 12 12 13 13 13 13 13 14 14 14 14 14 15 15 15 15 16 16 17 17 17 17 17 18 19 19 19 19 19 20 20 20 20 4-146

PART NO. 2035581 ..... 1484684 1489957 ..... ..... 1484683 1489957 1484719 2035581 ..... 1497265 1497262 ..... 1484661 1484707 1484375 1497265 1497262 ..... 1497294 1497300 1484656 1484597 ..... 1402878 1498493 1498492 1482664 ..... 1402922 1493436 1479109 1497265 1497262 ..... 1497228 1496926 1496925 1496924 1497290 ..... 1496886 1497302 1484656 1484597 ..... 1497293 1497298 1484656

DESCRIPTION

QTY

Relay (Flasher) ........................................................................................... Connector Assembly (Turn Signal Relay) ...................................................... Single Mini Relay Base .............................................................................. Connector (1-Way) ..................................................................................... Flasher ....................................................................................................... Connector Assembly (Brake Light Relay) ...................................................... Relay (Base) .............................................................................................. Connector (1-Way) ..................................................................................... Terminal ..................................................................................................... Relay (Flasher) ........................................................................................... Spare .......................................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Thermostat) ................................................................. Housing (Receptacle) ................................................................................. Terminal (56 Series) ................................................................................... Terminal ..................................................................................................... Housing (Horn Switch) ............................................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Socket (3-Way) .......................................................................................... Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Horn) ........................................................................... Connector ................................................................................................... Retainer ...................................................................................................... Seal ............................................................................................................ Connector Body ......................................................................................... Connector Assembly (Brake Reservoir) ......................................................... Connector ................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly (Engine Harness) ......................................................... Housing (Nut) ............................................................................................. Terminal (Positions 1, 2) ............................................................................ Terminal (Positions C, D, F, G, H, J, K) ..................................................... Terminal (Positions A, B, E, L, M, N) ......................................................... Socket ........................................................................................................ Connector Assembly (Optional Lighting) ........................................................ Socket (4-Way) .......................................................................................... Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Reverse Alarm) ........................................................... Connector Body (2-Way) ............................................................................ Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... See Service Manual for service procedures.

1 1 1 2 1 1 1 2 2 1 1 4 4 1 1 1 1 1 1 1 1 1 3 3 1 1 1 2 2 1 1 2 2 4 4 1 1 2 7 6 1 1 1 1 4 4 1 1 1 2

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE, TYPE S POWERSHIFT – SHEET 1 OF 2 (S/N K005D05973Y ↔ S/N K005V02411Z) ITEM 20 21 21 22 22 22 23 24 24 25 25 25 25 26 26 26 26 27 28 28 28

PART NO. 1484597 1497288 1484611 ..... 1496791 1496788 ..... 1497259 1484651 ..... 1498474 1498419 1498496 ..... 1484687 1484718 1490252 1496790 ..... 1496791 1496788

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Seal ............................................................................................................ Housing ...................................................................................................... Seal (Blanking) ........................................................................................... Connector Assembly (LH Rear Light) ............................................................. Connector Body ......................................................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Terminal ..................................................................................................... Cover .......................................................................................................... Connector Assembly (Fuel Sender) ............................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Reverse Diode) ........................................................... Connector (Socket) .................................................................................... Terminal (Socket) ....................................................................................... Diode (Single) ............................................................................................ Terminal ..................................................................................................... Connector Assembly (LH Front Light) ............................................................ Connector Body ......................................................................................... Terminal .....................................................................................................

See Service Manual for service procedures.

2 1 2 1 1 5 1 2 2 1 1 2 2 1 1 2 1 1 1 1 5

4-147

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-53) MODULE, TYPE S POWERSHIFT — SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02412Z)

4-148

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE, TYPE S POWERSHIFT – SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02412Z) ITEM 1 1 1 1 1 2 2 2 2 3 3 3 4 4 4 4 4 4 4 5 5 5 5 5 6 6 6 7 7 8 8 8 9 9 9 9 10 10 11 11 11 12 12 13 13 13 14 14 14

PART NO.

DESCRIPTION

2044238 ..... 1497294 1497300 1484656 1484597 ..... 370728 1484707 1484375 ..... 1493444 1493445 ..... 1484670 1471960 1484672 1484671 1484710 1352105 ..... 1484357 1484358 1330439 1330438 ..... 1330439 1484720 ..... 1496790 ..... 1496791 1496788 ..... 1498474 1498419 1498496 ..... 1498422 ..... 1496791 1496788 ..... 1496790 ..... 1493460 1354237 ..... 1493458 1484383

Wire Harness ...................................................................................................... Connector Assembly (Forward Switch) .......................................................... Socket (3-Way) .......................................................................................... Retainer ...................................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................ Connector Assembly (Ignition Switch) ............................................................ Connector Body ......................................................................................... Terminal (56 Series) ................................................................................... Terminal ..................................................................................................... Connector Assembly (Indicator Switch) ......................................................... Terminal ..................................................................................................... Cover .......................................................................................................... Connector Assembly (Cluster) ....................................................................... Retainer ...................................................................................................... Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (High/Low Shift) ............................................................ Connector (12-Way) ................................................................................... Retainer (Socket) ....................................................................................... Plug (Positions 6, 9, 10) ............................................................................. Terminal (Socket) ....................................................................................... Connector Assembly (Mating Half, Item 5) ..................................................... Plug ............................................................................................................ Connector ................................................................................................... Connector Assembly (Mating Half, Item 8) ..................................................... Terminal ..................................................................................................... Connector Assembly (RH Front Light) ........................................................... Connector Body ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Cab Power) ................................................................. Housing ...................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Mating Half, Item 9) ..................................................... Connector Body ......................................................................................... Connector Assembly (RH Rear Light) ............................................................ Connector Body ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Mating Half, Item 11) ................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... E-Ring (Cluster) ......................................................................................... Heat Shrink ................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 3 3 1 1 2 1 3 3 3 1 1 1 1 1 21 11 1 1 1 3 9 1 12 1 1 1 1 1 5 1 1 2 2 1 1 1 1 5 1 1 1 1 2 1 1 1 4-149

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS MODULE, TYPE S POWERSHIFT – SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02412Z) ITEM 15 15 15 16 16 16 17 17 17 18 18 18 18 18

4-150

PART NO. ..... 1484555 1497262 ..... 1484555 1497262 ..... 1484555 1497262 ..... 1484654 1484655 1484656 1484597

DESCRIPTION

QTY

Connector Assembly (Transmission Lock) ..................................................... Switch (10-Way) ......................................................................................... Terminal (Positions 2, 3, 7, 8) .................................................................... Connector Assembly (Rear Lights) ................................................................ Switch (10-Way) ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Front Lights) ................................................................ Switch (10-Way) ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Transmission Harness) ............................................... Connector (14-Way) ................................................................................... Retainer (Socket) ....................................................................................... Terminal (Socket) ....................................................................................... Seal ............................................................................................................

See Service Manual for service procedures.

1 1 4 1 1 4 1 1 6 1 1 1 14 14

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

4-151

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-54) SEALED ALTERNATOR

4-152

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS SEALED ALTERNATOR ITEM 1 1 1 2 2 2 3 3 3 4 5 5 6 7 7 7 8 8 8 9 9 9

PART NO.

DESCRIPTION

2057624 ..... 129887 190383 ..... 181046 134812 ..... 181045 134810 1469606 ..... 1323586 1323576 ..... 181046 134812 ..... 148610 190383 ..... 181045 134810

Wire Harness (Sealed Alternator) ....................................................................... Connector Assembly (Disconnect Switch) ..................................................... E-Ring ........................................................................................................ Boot ............................................................................................................ Connector Assembly ...................................................................................... Connector Body ......................................................................................... Terminal ..................................................................................................... Connector Assembly ...................................................................................... Connector Body ......................................................................................... Terminal ..................................................................................................... Adapter (Engine Harness) .............................................................................. Connector Assembly ...................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (Alternator EX) ............................................................. Connector Body ......................................................................................... Terminal ..................................................................................................... Connector Assembly (Alternator 3DA) ........................................................... E-Ring ........................................................................................................ Boot ............................................................................................................ Connector Assembly (Alternator FS) .............................................................. Connector Body ......................................................................................... Terminal .....................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1

4-153

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-55) GASOLINE ENGINE — GM 4.3L (S/N K005V04116Z →)

4-154

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS GASOLINE ENGINE – GM 4.3L (S/N K005V04116Z →) ITEM 1 1 1 1 2 2 2 3 3 3 3 4 4 4 5 5 5 6 7 8 8 8 8 9 9 9 10 10 10 10 10 11 11 11 11 11 12 12 12 12 13 13 13 14 14 14 15 15 15

PART NO.

DESCRIPTION

2054281 ..... 1484361 1490243 1330438 ..... 1323575 1323576 ..... 1330299 1336173 1402858 ..... 1498476 1327164 ..... 252293 ..... 1468841 1314393 ..... 1498415 1498416 1402858 ..... 1402858 1336173 ..... 1496777 1402814 1531160 1479109 ..... 1383804 1402858 1323583 1336173 ..... 1498468 1330355 1498492 ..... 1498424 1482668 ..... 1354497 ..... ..... 1323575 1323576

Wire Harness (G, GS Engine) ............................................................................ 1 Connector Assembly (Seat Switch) ................................................................ 1 Connector (Socket) .................................................................................... 1 Connector ................................................................................................... 1 Terminal (Socket) ....................................................................................... 2 Connector Assembly (Distributer) .................................................................. 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 4 Connector Assembly (Tachometer) ................................................................ 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 1 Wire Seal .................................................................................................... 1 Connector Assembly (Mating Half) ................................................................. 1 Connector ................................................................................................... 1 Seal ............................................................................................................ 1 Connector Assembly (Oil Pressure Sender) .................................................. 1 E-Ring ........................................................................................................ 1 Shrink Tubing ............................................................................................. AR Connector (Oil Pressure Sender) ................................................................... 1 Plug (Coil) ....................................................................................................... 1 Connector Assembly (Map Sensor) ............................................................... 1 Terminal ..................................................................................................... 2 Connector ................................................................................................... 1 Wire Seal .................................................................................................... 3 Connector Assembly (Govenor) ..................................................................... 1 Wire Seal .................................................................................................... 2 Terminal ..................................................................................................... 2 Connector Assembly (Throttle Pos Sensor) ................................................... 1 Housing ...................................................................................................... 1 Terminal ..................................................................................................... 2 Terminal ..................................................................................................... 1 Seal ............................................................................................................ 3 Connector Assembly (Injectors) ..................................................................... 1 Connector ................................................................................................... 1 Wire Seal .................................................................................................... 4 Terminal ..................................................................................................... 2 Terminal ..................................................................................................... 2 Connector Assembly (Oxygen Sensor) .......................................................... 1 Housing ...................................................................................................... 1 Terminal ..................................................................................................... 4 Seal ............................................................................................................ 4 Connector Assembly (Mating Half) ................................................................. 1 Housing ...................................................................................................... 1 Plug ............................................................................................................ 4 Connector Assembly ...................................................................................... 1 E-Ring ........................................................................................................ 1 Shrink Tubing ............................................................................................. AR Connector Assembly (IAC) ............................................................................. 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 4

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4-155

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS GASOLINE ENGINE – GM 4.3L (S/N K005V04116Z →) ITEM 16 16 16 17 17 17 18 18 18 19 19 19 20 20 20 21 21 21 21 22 22 22 22 23 23 23 23 23 23 23 24 24 24 24 24 24 25 25 25 25 26 26 26 26 26 26 26 27 27 27 4-156

PART NO. ..... 1509790 ..... ..... 1323586 1323576 ..... 1509790 ..... ..... 148614 ..... ..... 1323586 1323576 ..... 1330292 1330293 370647 ..... 1330292 1330293 370647 ..... 1498462 1498487 1498451 1498495 1484710 ..... ..... 1376617 1402907 1330355 1498492 1482668 ..... 1498421 1402907 1482668 ..... 1500963 1498488 1498451 1498495 1484710 1352105 ..... 1327959 1330297

DESCRIPTION

QTY

Connector Assembly (Alternator) (Negative) .................................................. E-Ring ........................................................................................................ Shrink Tubing ............................................................................................. Connector Assembly (Alternator) ................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (Alternator) ................................................................... E-Ring ........................................................................................................ Shrink Tubing ............................................................................................. Connector Assembly (Alternator) (Positive) ................................................... E-Ring ........................................................................................................ Shrink Tubing ............................................................................................. Connector Assembly (Temp Sensor EFI) ....................................................... Connector ................................................................................................... Terminal ..................................................................................................... Fuse Holder (Ignition) ..................................................................................... Connector ................................................................................................... Cover (Fuse) .............................................................................................. Fuse (10 Amp) ........................................................................................... Fuse Holder (EFI B+) ..................................................................................... Connector ................................................................................................... Cover (Fuse) .............................................................................................. Fuse (10 Amp) ........................................................................................... Connector Assembly (EFI ECM J2) ............................................................... Retainer ...................................................................................................... Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Shrink Tubing ............................................................................................. Connector Assembly (Commons Port) ........................................................... Plug ............................................................................................................ Lock ............................................................................................................ Terminal ..................................................................................................... Seal ............................................................................................................ Plug ............................................................................................................ Connector Assembly (Mating Half) ................................................................. Clip ............................................................................................................. Lock ............................................................................................................ Plug ............................................................................................................ Connector Assembly (EFI ECM J1) ............................................................... Retainer ...................................................................................................... Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (Governor Amp) ........................................................... Connector ................................................................................................... Lock ............................................................................................................ See Service Manual for service procedures.

1 1 AR 1 1 2 1 1 AR 1 1 AR 1 1 2 1 1 2 1 1 1 2 1 1 1 1 1 1 13 AR 1 1 1 4 4 6 1 1 1 10 1 1 1 1 1 14 18 1 1 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS GASOLINE ENGINE – GM 4.3L (S/N K005V04116Z →) ITEM 27 27 27 28 29 29 29 29 29 29 29 30 30 30 30 30 31 31 31 32 32 32 32 33 33 33 33 34 34 34 35 35 35 36 36 36 36 37 37 37 37 37

PART NO. 1330281 1402858 1327164 1468841 ..... 1461744 1498483 1402912 1402858 1402904 ..... ..... 1497234 1402889 1454827 1454829 ..... 1301720 370730 ..... 1330292 1330283 370647 ..... 1330292 1330283 370647 ..... 129887 ..... ..... 806426 ..... ..... 1465469 1402858 1498415 ..... 1495955 1496889 1496891 1524030

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Terminal ..................................................................................................... 5 Wire Seal .................................................................................................... 5 Seal ............................................................................................................ 1 Connector (Fuel Pump Prime) ........................................................................ 1 Connector Assembly (Fuel Pump Relay) ....................................................... 1 Connector Body ......................................................................................... 1 Sealant ....................................................................................................... 1 Terminal ..................................................................................................... 4 Wire Seal .................................................................................................... 5 Terminal ..................................................................................................... 1 Relay .......................................................................................................... 1 Fuse Holder (Alternator) ................................................................................. 1 Fuse Holder ................................................................................................ 1 Terminal ..................................................................................................... 2 Seal ............................................................................................................ 2 Fuse (60 Amp) ........................................................................................... 1 Connector Assembly (H2) Temp Sensor) ...................................................... 1 Connector Body ......................................................................................... 1 Terminal ..................................................................................................... 1 Fuse Holder (Fuel Pump) ............................................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 2 Fuse (10 Amp) ........................................................................................... 1 Fuse Holder (Injector) ..................................................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 2 Fuse (10 Amp) ........................................................................................... 1 Connector Assembly (Starter Solenoid) ......................................................... 1 E-Ring ........................................................................................................ 1 Shrink Tubing ............................................................................................. AR Connector Assembly (Battery +VE) ................................................................ 1 E-Ring ........................................................................................................ 1 Shrink Tubing ............................................................................................. AR Connector Assembly (Fuel Pump) ................................................................. 1 Connector ................................................................................................... 1 Wire Seal .................................................................................................... 2 Terminal ..................................................................................................... 2 Connector Assembly (Cowl) ........................................................................... 1 Housing ...................................................................................................... 1 Terminal ..................................................................................................... 2 Terminal ..................................................................................................... 5 Terminal ..................................................................................................... 6

See Service Manual for service procedures.

4-157

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (ENGINE) (FIGURE 4-56) DUAL FUEL — GM 4.3L (S/N K005V04116Z →)

4-158

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (ENGINE) DUAL FUEL – GM 4.3L (S/N K005V04116Z →) ITEM 1 1 1 1 2 2 2 3 3 3 3 4 4 4 4 5 5 5 6 6 7 7 7 7 7 7 8 8 8 8 9 9 9 10 10 10 11 11 11 11 12 12 12 12 13 13 13 13 14

PART NO.

DESCRIPTION

2054294 ..... 1484361 1490243 1330438 ..... 1323575 1323576 ..... 252293 1468841 ..... ..... 1330299 1336173 1402858 ..... 1498476 1327164 ..... 1498470 ..... 1495955 1496889 1496891 1484716 370730 ..... 1465469 1498415 1402858 ..... 806426 ..... ..... 129887 ..... ..... 1327958 1498415 1402858 ..... 1465468 1402858 1336173 ..... 1496777 1402814 1479109 .....

Wire Harness (Engine; DF) ................................................................................. 1 Connector Assembly (Seat Switch) ................................................................ 1 Connector (Socket) .................................................................................... 1 Connector ................................................................................................... 1 Terminal (Socket) ....................................................................................... 2 Connector Assembly (Distributor) .................................................................. 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 4 Connector Assembly (Oil Pressure Sender) .................................................. 1 E-Ring ........................................................................................................ 1 Connector ................................................................................................... 1 Shrink Tubing ............................................................................................. AR Connector Assembly (Tachometer) ................................................................ 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 1 Wire Seal .................................................................................................... 1 Connector Assembly (Mating Half) ................................................................. 1 Connector ................................................................................................... 1 Seal ............................................................................................................ 1 Connector Assembly (Coil) ............................................................................. 1 Connector Body ......................................................................................... 1 Connector Assembly (Cowl) ........................................................................... 1 Housing ...................................................................................................... 1 Terminal ..................................................................................................... 2 Terminal ..................................................................................................... 4 Terminal ..................................................................................................... 6 Terminal ..................................................................................................... 1 Connector Assembly (Fuel Pump) ................................................................. 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 2 Wire Seal .................................................................................................... 2 Connector Assembly (Battery +VE) ................................................................ 1 E-Ring ........................................................................................................ 1 Shrink Tubing ............................................................................................. AR Connector Assembly (Starter Solenoid) ......................................................... 1 E-Ring ........................................................................................................ 1 Shrink Tubing ............................................................................................. AR Connector Assembly (Map Sensor) ............................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 3 Wire Seal .................................................................................................... 3 Connector Assembly (Governor) .................................................................... 1 Connector ................................................................................................... 1 Wire Seal .................................................................................................... 2 Terminal ..................................................................................................... 2 Connector Assembly (Throttle Pos Sensor) ................................................... 1 Housing ...................................................................................................... 1 Terminal ..................................................................................................... 3 Seal ............................................................................................................ 3 Connector Assembly (Injectors) ..................................................................... 1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4-159

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (ENGINE) DUAL FUEL – GM 4.3L (S/N K005V04116Z →) ITEM 14 14 14 15 15 15 15 16 16 16 16 17 17 17 18 18 18 18 19 19 20 20 20 21 21 21 21 22 22 22 22 23 23 23 23 24 24 24 25 25 25 25 26 26 26 26 27 27 27 28 4-160

PART NO. 1383804 1402858 1336173 ..... 370647 1330292 1330283 ..... 370647 1330292 1330283 ..... 1323575 1323576 ..... 1498468 1330355 1498492 ..... 1482668 ..... 1354497 ..... ..... 148614 1509790 ..... ..... 1323586 1323576 ..... ..... 148614 1509790 ..... ..... 1323586 1323576 ..... 370647 1330292 1330283 ..... 370647 1330292 1330283 ..... 1301720 370730 .....

DESCRIPTION

QTY

Connector ................................................................................................... Wire Seal .................................................................................................... Terminal ..................................................................................................... Fuse Holder (Injector) ..................................................................................... Fuse (10 Amp) ........................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Fuse Holder (Fuel Pump) ............................................................................... Fuse (10 Amp) ........................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (IAC) ............................................................................. Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (Oxygen Sensor) .......................................................... Housing ...................................................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Mating Half) ................................................................. Plug ............................................................................................................ Connector Assembly (Battery -VE) ................................................................ E-Ring ........................................................................................................ Shrink Tubing ............................................................................................. Connector Assembly (Alternator Negative) .................................................... E-Ring ........................................................................................................ E-Ring ........................................................................................................ Shrink Tubing ............................................................................................. Connector Assembly (Alternator) ................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Shrink Tubing ............................................................................................. Connector Assembly (Alternator Positive) ...................................................... E-Ring ........................................................................................................ E-Ring ........................................................................................................ Shrink Tubing ............................................................................................. Connector Assembly (H2O Temp Sensor) ..................................................... Connector ................................................................................................... Terminal ..................................................................................................... Fuse Holder (ECM Ignition) ............................................................................ Fuse (10 Amp) ........................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Fuse Holder (ECM B+) ................................................................................... Fuse (10 Amp) ........................................................................................... Connector ................................................................................................... Terminal ..................................................................................................... Connector Assembly (H2O Temp Sensor Inst) .............................................. Connector Body ......................................................................................... Terminal ..................................................................................................... Connector Assembly (LPG Cut Off Solenoid #1) ........................................... See Service Manual for service procedures.

1 4 4 1 1 1 2 1 1 1 2 1 1 4 1 1 4 4 1 4 1 1 AR 1 1 1 AR 1 1 2 AR 1 1 1 AR 1 1 2 1 1 1 2 1 1 1 2 1 1 1 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (ENGINE) DUAL FUEL – GM 4.3L (S/N K005V04116Z →) ITEM 28 28 28 28 29 29 29 29 29 30 30 30 30 31 31 31 32 32 32 32 32 32 33 33 33 33 33 34 34 35 35 35 35 35 35 36 36 36 36 36 36 36 37 37 37 37 37 37 37 38

PART NO. 1345689 1345690 1330355 1498492 ..... 1345689 1345690 1330355 1498492 ..... 1465468 1402858 1336173 ..... 1465469 1327164 ..... 1497234 1402889 1520543 1497235 1454829 ..... 1461744 1345690 1402912 1402858 ..... 1468841 ..... 1327959 1330297 1330281 1402858 1327164 ..... 1500963 1498488 1498451 1498495 1484710 1352105 ..... 1498462 1498487 1498451 1498495 1484710 1352105 .....

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Connector Body ......................................................................................... Terminal (E FTG SEC LOCK) .................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (LPG Cut Off Solenoid #2) ........................................... Connector Body ......................................................................................... Terminal (E FTG SEC LOCK) .................................................................... Terminal ..................................................................................................... Seal ............................................................................................................ Connector Assembly (Series 1) ...................................................................... Connector ................................................................................................... Wire Seal .................................................................................................... Terminal ..................................................................................................... Connector Assembly (Mating Half) ................................................................. Connector ................................................................................................... Seal ............................................................................................................ Fuse Holder (Alternator) ................................................................................. Fuse Holder ................................................................................................ Terminal ..................................................................................................... Terminal ..................................................................................................... Fuse Holder ................................................................................................ Fuse (60 Amp) ........................................................................................... Relay (Fuel Pump) ......................................................................................... Connector Body ......................................................................................... Terminal (E FTG SEC LOCK) .................................................................... Terminal ..................................................................................................... Wire Seal .................................................................................................... Connector Assembly (Fuel Pump Prime) ....................................................... Connector ................................................................................................... Connector Assembly (Governor Amplifier) ..................................................... Connector ................................................................................................... Lock ............................................................................................................ Terminal ..................................................................................................... Wire Seal .................................................................................................... Seal ............................................................................................................ Connector Assembly (J1 ECM Plug) .............................................................. Retainer ...................................................................................................... Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (J2 ECM Plug) .............................................................. Retainer ...................................................................................................... Strain Relief ................................................................................................ Insert .......................................................................................................... Seal ............................................................................................................ Terminal ..................................................................................................... Plug ............................................................................................................ Connector Assembly (Gasoline/LPG Switch) ................................................. See Service Manual for service procedures.

1 1 2 2 1 1 1 2 2 1 1 2 2 1 1 2 1 1 1 2 2 1 1 1 1 5 5 1 1 1 1 1 5 5 1 1 1 1 1 1 14 18 1 1 1 1 1 13 19 1 4-161

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (ENGINE) DUAL FUEL – GM 4.3L (S/N K005V04116Z →) ITEM 38 38 38 39 39 39 39 40 40 40 40 40 40 41 41 41 41 41

4-162

PART NO. 1550623 1550626 ..... ..... 1330292 1330283 370647 ..... 1376617 1402907 1330355 1498492 1482668 ..... 1498421 1376618 1402907 1482668

DESCRIPTION

QTY

E-Ring ........................................................................................................ 2 E-Ring ........................................................................................................ 1 Shrink Tubing ............................................................................................. AR Fuse Holder (LPG Valve) ............................................................................... 1 Connector ................................................................................................... 1 Terminal ..................................................................................................... 2 Fuse (10 Amp) ........................................................................................... 1 Connector Assembly (Comms Port) ............................................................... 1 Plug ............................................................................................................ 1 Lock ............................................................................................................ 1 Terminal ..................................................................................................... 4 Seal ............................................................................................................ 4 Plug ............................................................................................................ 6 Connector Assembly (Mating Half) ................................................................. 1 Clip ............................................................................................................. 1 Receptacle ................................................................................................. 1 Lock ............................................................................................................ 1 Plug ............................................................................................................ 10

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 4-57) BRAKE PRESSURE SWITCH

ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

2066481 370730 346330 181045 134810 134809 236901 248196 148648 175944 222523 303294

Wire Harness (Brake Pressure Switch) .............................................................. Terminal ......................................................................................................... Connector Body .............................................................................................. Connector Body .............................................................................................. Terminal ......................................................................................................... Terminal ......................................................................................................... Terminal ......................................................................................................... Terminal ......................................................................................................... Terminal ......................................................................................................... Heat Shrink ..................................................................................................... Heat Shrink ..................................................................................................... Rectifier ..........................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 2 1 1 2 1 1 2 2 1

4-163

UNIT CODE K005 NORTH AMERICA

11/2009

NOTES

4-164

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

5

TRANSMISSION

11/2009

UNIT CODE K005 NORTH AMERICA

SECTION 5 TRANSMISSION DESCRIPTION

PAGE

CONTROL VALVE TRANSMISSION ......................................................................................................................................... DIRECTIONAL CLUTCH (FORWARD) ............................................................................................................................................... INPUT CLUTCH (REVERSE) ................................................................................................................................................. MANIFOLD VALVE ......................................................................................................................................... TORQUE CONVERTER .................................................................................................................................. TRANSMISSION SHEET 1 OF 2 ............................................................................................................................................ SHEET 2 OF 2 ............................................................................................................................................ TRANSMISSION LINES .................................................................................................................................. TRANSMISSION MOUNT ............................................................................................................................... VALVE HIGH AND LOW ..........................................................................................................................................

©2009 HYSTER COMPANY

See Service Manual for service procedures.

5-20 5-18 5-16 5-22 5-6 5-8 5-12 5-4 5-2 5-23

5-1

UNIT CODE K005 NORTH AMERICA

11/2009

TRANSMISSION MOUNT (FIGURE 5-1)

KEY: A: Two Speed B: Single Speed ITEM

PART NO. a 1388871 d 1488597 b 1388873 e 1488600 c 1388874 f 1488601

1 2 3 4 5 6 5-2

292529 292683 292519 292682 1397797 313022

QTY A B

DESCRIPTION

Transmission Assy (1830 mm Short Wheel Base) ..................................... .. Transmission Assy (T086) (Short Wheel Base) (1830 mm Short Wheel Base) .......................................................................................................... .. Transmission Assy (1830 mm Short Wheel Base) ..................................... 1 Transmission Assy (T088) (Short Wheel Base) (1830 mm Short Wheel Base) .......................................................................................................... 1 Transmission Assy (2100 mm Long Wheel Base) ..................................... 1 Transmission Assy (T089) (Long Wheel Base) (2100 mm Long Wheel Base) .......................................................................................................... 1 Capscrew ................................................................................................... 15 Lockwasher ................................................................................................ 15 Capscrew ................................................................................................... 11 Lockwasher ................................................................................................ 11 Cover (Starter) ........................................................................................... 1 Sealant ....................................................................................................... AR See Service Manual for service procedures.

1 1 .. .. .. .. 15 15 11 11 1 AR

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

FOOTNOTES: a b c

→ T086 M004047 → T088 M005599 → T089 M005669

©2009 HYSTER COMPANY

d e f

T086 M004048 → T088 M005600 → T089 M005670 →

See Service Manual for service procedures.

5-3

UNIT CODE K005 NORTH AMERICA

11/2009

TRANSMISSION LINES (FIGURE 5-2)

5-4

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

TRANSMISSION LINES ITEM 1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

66885 1397978 1397982 1393879 212786 320157 292681 132861 201787

Fitting .................................................................................................................. Hose Assy ........................................................................................................... Hose Assy ........................................................................................................... Nut ...................................................................................................................... Clamp ................................................................................................................. Washer ............................................................................................................... Lockwasher ......................................................................................................... Capscrew ............................................................................................................ Fitting ..................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 2 2 2 2 1

5-5

UNIT CODE K005 NORTH AMERICA

11/2009

TORQUE CONVERTER (FIGURE 5-3)

5-6

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

TORQUE CONVERTER KEY: A: One Speed B: Two Speed ITEM

PART NO. a 1388871 d 1488597 b 1388873 e 1488600 c 1388874 f 1488601

1 1 2 2 2 3 4 4 5 6 7 8 9 10 11 11 12

1394798 1394799 1320018 1322333 373950 1498807 289867 289867 1397689 1388750 296422 1397804 296420 1503453 1388705 1399298 251979

QTY A B

DESCRIPTION

Transmission Assy (T86, 1830 mm Short Wheel Base) ............................ 1 Transmission Assy (T086) (Short Wheel Base) (T86, 1830 mm Short Wheel Base) ............................................................................................... 1 Transmission Assy (T88, 1830 mm Short Wheel Base) ............................ .. Transmission Assy (T088) (Short Wheel Base) (T88, 1830 mm Short Wheel Base) ............................................................................................... .. Transmission Assy (T89, 2100 mm Long Wheel Base) ............................. .. Transmission Assy (T089) (Long Wheel Base) (T89, 2100 mm Long Wheel Base) .......................................................................................................... .. Converter Housing ................................................................................. 1 Converter Housing ................................................................................. .. Charge Pump ......................................................................................... 1 Bushing ............................................................................................. 1 O-Ring ............................................................................................... 1 Seal (Double Lip) ................................................................................... 1 Bolt (Diesel) (FFigure 2-19).................................................................. 8 Bolt (Gas) ............................................................................................... 6 Flex Plate (Diesel) (FFigure 2-19)........................................................ 1 Washer (FFigure 2-19)......................................................................... 1 Washer (FFigure 2-19)......................................................................... 6 Bolt (FFigure 2-19).................................................................................... 3 Washer (FFigure 2-19).............................................................................. 3 Torque Converter ....................................................................................... 1 Flywheel (Diesel) (FFigure 2-19).............................................................. 1 Flywheel (Gasoline and LPG) (FFigure 2-10)........................................... 1 Lubricant .................................................................................................... AR

.. .. 1 1 1 1 .. 1 1 1 1 1 8 6 1 1 6 3 3 1 1 1 AR

FOOTNOTES: a b c

→ T086M004047 → T088M005599 → T089M005669

©2009 HYSTER COMPANY

d e f

T086M004048 → T088M005600 → T089M005670 →

See Service Manual for service procedures.

5-7

UNIT CODE K005 NORTH AMERICA

11/2009

TRANSMISSION (FIGURE 5-4) SHEET 1 OF 2

5-8

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

TRANSMISSION SHEET 1 OF 2 KEY: A: Two Speed B: Single Speed ITEM

PART NO. a 1388871 g 1488597 c 1388873 j 1488600 e 1388874 l 1488601

1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 26 27 28 29 29 30 30 30 31

41308 1396053 346731 346696 346730 1394786 1394788 1386958 1394787 1394799 1394798 1388752 1388753 41208 1488604 346675 1488602 1394794 186420 292682 334421 287860 1388856 1394714 1388857 235691 16484 1322627 346680 1388993 188210 16983 1320018 373950 1322333 380524

©2009 HYSTER COMPANY

QTY A B

DESCRIPTION Transmission Assy (1830 mm Short Wheel Base) ..................................... Transmission Assy (T086) (Short Wheel Base) (1830 mm Short Wheel Base) .......................................................................................................... Transmission Assy (1830 mm Short Wheel Base) ..................................... Transmission Assy (T088) (Short Wheel Base) (1830 mm Short Wheel Base) .......................................................................................................... Transmission Assy (2100 mm Long Wheel Base) ..................................... Transmission Assy (T089) (Long Wheel Base) (2100 mm Long Wheel Base) .......................................................................................................... Bearing .................................................................................................. Thrust Washer ....................................................................................... Needle Bearing ...................................................................................... Thrust Washer ....................................................................................... Needle Bearing ...................................................................................... Gear (Clutch Output) ............................................................................. Gear (Clutch Output) ............................................................................. O-Ring ................................................................................................... Gear (Clutch Output) ............................................................................. Converter Housing ................................................................................. Converter Housing ................................................................................. Dipstick Tube (Dipstick) ......................................................................... Dipstick .................................................................................................. Bearing .................................................................................................. Clutch Pack (FFigure 5-7).................................................................... Snap Ring .............................................................................................. Clutch Pack (FFigure 5-6).................................................................... Sealing Ring .......................................................................................... Dowel (Single Speed) ............................................................................ Lockwasher ............................................................................................ Capscrew ............................................................................................... Capscrew ............................................................................................... Spool ...................................................................................................... Snap Ring .............................................................................................. Spring .................................................................................................... Fitting ..................................................................................................... O-Ring ............................................................................................... Switch (Oil Temperature Warning) ........................................................ Screen ................................................................................................... Spring (Screen) ...................................................................................... Fitting ..................................................................................................... O-Ring ............................................................................................... Charge Pump ......................................................................................... O-Ring ............................................................................................... Bushing ............................................................................................. Washer .................................................................................................. See Service Manual for service procedures.

..

1

.. 1

1 ..

1 1

.. ..

1 3 3 6 9 9 1 1 3 1 1 .. 1 1 3 2 3 1 7 4 16 4 10 1 1 1 1 1 1 1 1 1 1 1 1 1 1

.. 2 2 4 6 6 .. .. 2 .. .. 1 1 1 2 1 2 1 5 4 16 4 10 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5-9

UNIT CODE K005 NORTH AMERICA

11/2009

TRANSMISSION SHEET 1 OF 2 KEY: A: Two Speed B: Single Speed ITEM 32 33 33 34 35 36 36 37 38 38 39

PART NO. 292517 bdf 373449 hikm 1498807 1388901 292513 162155 16484 16923 16569 16485 1394789

QTY A B

DESCRIPTION Capscrew ............................................................................................... Seal ........................................................................................................ Seal (Double Lip) ................................................................................... Cover Plate ............................................................................................ Capscrew ............................................................................................... Fitting ..................................................................................................... O-Ring ............................................................................................... Nut ......................................................................................................... Fitting ..................................................................................................... O-Ring ............................................................................................... Gear (Output) .........................................................................................

1 1 1 2 2 2 1 5 1 1 ..

1 1 1 2 2 2 1 5 1 1 2

FOOTNOTES: a b c d e f g

→ T086 M004047 → T086M-04221 → T088 M005599 → T088M-05754 → T089 M005669 → T089M-06006 T086 M004048 →

5-10

h i j k l m

T086M-04222 → T087M-01524 → T088 M005600 → T088M-05754 → T089 M005670 → T089M-06007 →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

5-11

UNIT CODE K005 NORTH AMERICA

11/2009

TRANSMISSION (FIGURE 5-5) SHEET 2 OF 2

5-12

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

TRANSMISSION SHEET 2 OF 2 KEY: A: Two Speed B: Single Speed ITEM

PART NO. a 1388871 d 1488597 b 1388873 e 1488600 c 1388874 f 1488601

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28 29 30 31 32 33 34

1388869 1388870 234038 ..... 296426 293697 1394709 1388802 352321 1399455 1386940 1388612 334447 292681 287851 21420 1388697 1388698 1388678 296422 200972 143004 1388677 1394707 1385060 1385065 ..... ..... 1388680 1394800 293657 1476426 271479 30162 1388735 186420

©2009 HYSTER COMPANY

QTY A B

DESCRIPTION Transmission Assy (1830 mm Short Wheel Base) ..................................... Transmission Assy (T086) (Short Wheel Base) (1830 mm Short Wheel Base) .......................................................................................................... Transmission Assy (1830 mm Short Wheel Base) ..................................... Transmission Assy (T088) (Short Wheel Base) (1830 mm Short Wheel Base) .......................................................................................................... Transmission Assy (2100 mm Long Wheel Base) ..................................... Transmission Assy (T089) (Long Wheel Base) (2100 mm Long Wheel Base) .......................................................................................................... Transmission Housing ........................................................................... Transmission Housing ........................................................................... Dowel ..................................................................................................... Bearing Cap ........................................................................................... Washer .................................................................................................. Capscrew ............................................................................................... Gasket ................................................................................................... Gasket (Cover) ...................................................................................... Screw ..................................................................................................... Nut ......................................................................................................... Gasket (Control Valve) .......................................................................... Valve ...................................................................................................... Lockplate ............................................................................................... Lockwasher ............................................................................................ Capscrew ............................................................................................... Breather ................................................................................................. Shim (0.020 in.) ..................................................................................... Shim (0.007 in.) ..................................................................................... Carrier .................................................................................................... Washer .................................................................................................. Bearing Cup (Tapered) .......................................................................... Bearing Cone ......................................................................................... Spacer ................................................................................................... Seal ........................................................................................................ Shim (0.356 in.) ..................................................................................... Shim (0.635 in.) ..................................................................................... Pinion (Hypoid) (1830 mm Short Wheel Base) ...................................... Pinion (Hypoid) (2100 mm Long Wheel Base) ...................................... Bearing .................................................................................................. Snap Ring .............................................................................................. Capscrew ............................................................................................... Differential (FFigure 6-1)...................................................................... Bearing Cone ......................................................................................... Bearing Cup ........................................................................................... Nut ......................................................................................................... Dowel ..................................................................................................... See Service Manual for service procedures.

..

1

.. 1

1 ..

1 1

.. ..

1 .. 1 4 2 4 4 1 1 1 1 1 1 2 2 2 1 AR AR 1 10 2 2 1 1 AR AR 1 1 1 1 10 1 2 2 2 4

.. 1 .. 4 2 4 4 .. 1 1 1 1 .. 2 2 2 1 AR AR 1 10 2 2 1 1 AR AR 1 1 1 1 10 1 2 2 2 4 5-13

UNIT CODE K005 NORTH AMERICA

11/2009

TRANSMISSION SHEET 2 OF 2 KEY: A: Two Speed B: Single Speed ITEM 35 36 37 38 39 40 41 42 43 44 45 46 47 48 48 49 49 50 50 51 51 52 52 53 53 54 54 55 56 57 58 58 59 60 61 62 63 64 65 66 67 68 69 70

5-14

QTY A B

PART NO.

DESCRIPTION

334560 1388801 1466123 1328691 1388573 1400159 1302973 1385873 320157 346656 136704 292508 292509 1385489 1388747 201782 16486 222444 16486 222443 16483 16540 16483 16558 16483 ..... ..... 1466438 221771 278326 17753 16482 16923 1388695 1390101 1385061 1385062 1385063 1385064 1388699 264159 292500 292680 1547680

Magnet ................................................................................................... Tube Assy .............................................................................................. Valve (FFigure 5-8)............................................................................... Transmission Filter ................................................................................ Gasket ........................................................................................................ Valve (FFigure 5-9)............................................................................... Tube Assy .............................................................................................. Strap ...................................................................................................... Washer .................................................................................................. Capscrew ............................................................................................... Capscrew ............................................................................................... Capscrew ............................................................................................... Capscrew ............................................................................................... Gear (Output) ......................................................................................... Gear (Output) ......................................................................................... Fitting ..................................................................................................... O-Ring ............................................................................................... Fitting ..................................................................................................... O-Ring ............................................................................................... Fitting ..................................................................................................... O-Ring ............................................................................................... Connector .............................................................................................. O-Ring ............................................................................................... Fitting ..................................................................................................... O-Ring ............................................................................................... Gear (Hypoid) (1830 mm Short Wheel Base) ........................................ Gear (Hypoid) (2100 mm Long Wheel Base) ........................................ Capscrew ............................................................................................... Washer .................................................................................................. Nut ......................................................................................................... Adapter .................................................................................................. O-Ring ............................................................................................... Nut ......................................................................................................... Washer .................................................................................................. Nut ......................................................................................................... Shim (0.381 in.) ..................................................................................... Shim (0.406 in.) ..................................................................................... Shim (0.508 in.) ..................................................................................... Shim (0.559 in.) ..................................................................................... Shim (0.005 in.) ..................................................................................... Adhesive ................................................................................................ Capscrew ............................................................................................... Washer .................................................................................................. Sensor ...................................................................................................

1 1 1 1 1 1 1 1 1 4 3 1 4 1 .. 1 1 1 1 3 1 1 1 1 1 1 1 18 18 18 3 1 5 1 1 AR AR AR AR AR AR 1 1 1

1 .. 1 1 1 1 1 1 1 4 3 1 .. .. 1 1 1 .. .. 1 1 .. .. .. .. 1 1 18 18 18 2 1 4 1 1 AR AR AR AR AR AR .. .. ..

1397851

Gear and Pinion (1830 mm Short Wheel Base) ....................................

1

1

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

TRANSMISSION SHEET 2 OF 2 KEY: A: Two Speed B: Single Speed ITEM

PART NO. 1397852

QTY A B

DESCRIPTION Gear and Pinion (2100 mm Long Wheel Base) .....................................

1

1

FOOTNOTES: a b c

→ T086 M004047 → T088 M005599 → T089 M005669

©2009 HYSTER COMPANY

d e f

T086 M004048 → T088 M005600 → T089 M005670 →

See Service Manual for service procedures.

5-15

UNIT CODE K005 NORTH AMERICA

11/2009

INPUT CLUTCH (FIGURE 5-6) (REVERSE)

5-16

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

INPUT CLUTCH (REVERSE) KEY: A: Single Speed B: Two Speed ITEM

1 2 3 3 4 5 6 7 8 9 9 10 11 11 12 12 12 12 13

PART NO. ceh 1394776 lnq 1488602 1396064 334402 ceh 1394885 lq 1523953 1394879 1394882 1394893 1394912 1515680 afi 1473595 jor 1523551 1387235 bdg 1469300 kmp 1469301 1394881 1487201 1545871 1487202 334475

QTY A B

DESCRIPTION Clutch Pack ............................................................................................ Clutch Pack ............................................................................................ Shaft .................................................................................................. Seal ................................................................................................... Piston ................................................................................................ Piston ................................................................................................ O-Ring ............................................................................................... Spring ................................................................................................ Guide (Spring) ................................................................................... Snap Ring .......................................................................................... Washer .............................................................................................. Spring ................................................................................................ Spring ................................................................................................ Separator Plate (Separator) .............................................................. Plate (Friction) ................................................................................... Friction Disk (Friction) ....................................................................... Pressure Plate (0.248-0.252 in.) ....................................................... Pressure Plate (Shimming) (0.272-0.276 in.) (Optional) ................... Pressure Plate (Shimming, Stepped) (0.201-0.205 in.) (Optional) .... Pressure Plate (Shimming, Stepped) (0.220-0.224 in.) (Optional) .... Snap Ring ..........................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 8 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 8 1 1 1 1 1

FOOTNOTES: a b c d e f g h i

→ T086M-01547 → T086M-02608 → T086M-04047 → T088M-03305 → T088M-05599 → T088M-07042 → T089M-03175 → T089M-05669 → T089M-07577

©2009 HYSTER COMPANY

j k l m n o p q r

T086M-01547 → T086M-02609 → T086M-04048 → T088M-03306 → T088M-05600 → T088M-07043 → T089M-03176 → T089M-05670 → T089M-07578 →

See Service Manual for service procedures.

5-17

UNIT CODE K005 NORTH AMERICA

11/2009

DIRECTIONAL CLUTCH (FIGURE 5-7) (FORWARD)

5-18

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

DIRECTIONAL CLUTCH (FORWARD) KEY: A: Single Speed B: Two Speed ITEM

1 2 3 3 4 5 6 7 8 9 9 10 11 11 12 12 12 12 13

PART NO. ceh 1394777 lnq 1488604 1396065 334402 ceh 1394885 lq 1523953 1394879 1394882 1394893 1394912 1515680 afi 1473595 jor 1523551 1387235 bdg 1469300 kmp 1469301 1394881 1487201 1545871 1487202 334475

QTY A B

DESCRIPTION Clutch Pack ............................................................................................ Clutch Pack ............................................................................................ Shaft .................................................................................................. Seal ................................................................................................... Piston ................................................................................................ Piston ................................................................................................ O-Ring ............................................................................................... Spring ................................................................................................ Guide (Spring) ................................................................................... Snap Ring .......................................................................................... Washer .............................................................................................. Spring ................................................................................................ Spring ................................................................................................ Separator Plate (Separator) .............................................................. Plate (Friction) ................................................................................... Friction Disk (Friction) ....................................................................... Pressure Plate (0.248-0.252 in.) ....................................................... Pressure Plate (Shimming) (0.272-0.276 in.) (Optional) ................... Pressure Plate (Shimming, Stepped) (0.201-0.205 in.) (Optional) .... Pressure Plate (Shimming, Stepped) (0.220-0.224 in.) (Optional) .... Snap Ring ..........................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 8 1 1 1 1 1

1 2 2 2 2 2 2 2 2 2 2 2 2 16 16 16 2 2 2 2 2

FOOTNOTES: a b c d e f g h i

→ T086M-01547 → T086M-02608 → T086M-04047 → T088M-03305 → T088M-05599 → T088M-07042 → T089M-03175 → T089M-05669 → T089M-07577

©2009 HYSTER COMPANY

j k l m n o p q r

T086M-01547 → T086M-02609 → T086M-04048 → T088M-03306 → T088M-05600 → T088M-07043 → T089M-03176 → T089M-05670 → T089M-07578 →

See Service Manual for service procedures.

5-19

UNIT CODE K005 NORTH AMERICA

11/2009

CONTROL VALVE (FIGURE 5-8) TRANSMISSION

5-20

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

CONTROL VALVE TRANSMISSION ITEM 1 2 3 4 5 6 6 7 7 8 9 10 11 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 24 25 26 27 28 29 30 31 32 33 33 34 34 35

PART NO.

DESCRIPTION

1466123 361876 361877 1337817 334582 359221 200659 16982 222443 16483 334542 334543 334500 14592 16482 1483108 334531 1387230 296418 350484 1394710 1394711 235691 16484 181766 15032 1388924 1394714 222380 16482 16923 1396637 1490391 346648 346645 58936 375986 367945 16556 16481 134436 16482 1461077

Valve ................................................................................................................... Spring (Accumulator) ...................................................................................... Spring (Trimmer) ............................................................................................ Plunger (Inching) ............................................................................................ Spool (Trimmer) ............................................................................................. Spool (Accumulator) ....................................................................................... Fitting .............................................................................................................. O-Ring ........................................................................................................ Fitting .............................................................................................................. O-Ring ........................................................................................................ Spool (Dump) ................................................................................................. Spring ............................................................................................................. Seal ................................................................................................................ Plug ................................................................................................................ O-Ring ........................................................................................................ Spool (Inching) ............................................................................................... Spring (Inching) .............................................................................................. Spring (Inching) .............................................................................................. Washer ........................................................................................................... Plate (Inching) ................................................................................................ Spool (Regulator) ........................................................................................... Spring (Regulator) .......................................................................................... Fitting .............................................................................................................. O-Ring ........................................................................................................ Fitting .............................................................................................................. Nut .................................................................................................................. Spool (Pack Regulator) .................................................................................. Snap Ring (External) ...................................................................................... Fitting .............................................................................................................. O-Ring ........................................................................................................ Nut .................................................................................................................. Body ............................................................................................................... Spool (Forward/Reverse) ............................................................................... Cap (Forward/Reverse) .................................................................................. Spring ............................................................................................................. Snap Ring ....................................................................................................... Cap (Monotrol) ............................................................................................... Gasket ............................................................................................................ Fitting .............................................................................................................. O-Ring ........................................................................................................ Fitting .............................................................................................................. O-Ring ........................................................................................................ Spring .............................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1

5-21

UNIT CODE K005 NORTH AMERICA

11/2009

MANIFOLD VALVE (FIGURE 5-9)

ITEM

PART NO. 1400159 ..... 14500 246108 1400158 a 1393160 1464144 1388573

1 2 2 3 4 5 6

DESCRIPTION

QTY

Valve ................................................................................................................... 1 Manifold .......................................................................................................... 1 Fitting .............................................................................................................. 1 Sealant ........................................................................................................... AR Solenoid ......................................................................................................... 2 Kit-Seal ....................................................................................................... 1 Coil ............................................................................................................. 1 Gasket ................................................................................................................ 1

FOOTNOTES: a

Services One Solenoid Valve

5-22

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

VALVE (FIGURE 5-10) HIGH AND LOW

ITEM 1 2 2 3 4 5 5

PART NO.

DESCRIPTION

1388612 1388613 1400158 1393160 1388615 334531 235691 16484

Valve ................................................................................................................... Body ............................................................................................................... Solenoid ......................................................................................................... Kit-Seal ........................................................................................................... Spool .............................................................................................................. Spring ............................................................................................................. Fitting .............................................................................................................. O-Ring ........................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1

5-23

UNIT CODE K005 NORTH AMERICA

11/2009

NOTES

5-24

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

6

DRIVE AXLE

11/2009

UNIT CODE K005 NORTH AMERICA

SECTION 6 DRIVE AXLE DESCRIPTION

PAGE

DIFFERENTIAL ASSEMBLY ........................................................................................................................... DRIVE AXLE ...................................................................................................................................................

6-2 6-4

©2009 HYSTER COMPANY

6-1

See Service Manual for service procedures.

UNIT CODE K005 NORTH AMERICA

11/2009

DIFFERENTIAL ASSEMBLY (FIGURE 6-1)

ITEM 1 2 3 4 5 6 7 8 9

6-2

PART NO.

DESCRIPTION

QTY

1476426 1484734 1484735 1484736 1484737 1484738 1484739 1484741 1484740 1484733

Differential ........................................................................................................... Gear ............................................................................................................... Washer ........................................................................................................... Pinion ............................................................................................................. Washer ........................................................................................................... Spider ............................................................................................................. Bolt ................................................................................................................. Washer ........................................................................................................... Bolt ................................................................................................................. Case ...............................................................................................................

See Service Manual for service procedures.

1 2 2 4 4 1 8 12 4 1

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

6-3

UNIT CODE K005 NORTH AMERICA

11/2009

DRIVE AXLE (FIGURE 6-2)

6-4

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

DRIVE AXLE KEY: A: H70-90XM B: H100-120XM ITEM

1 2 2 3 4 5 6 6 7 7 7 8 9 9 9 9 10 10 10 10 11 11 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 25 26

PART NO. a 2035673 d 1529708 a 2035674 c 1529709 e 1536722 1394603 a 1394604 d 1528427 18942 293710 292687 a 1394607 d 1528484 a 1394610 d 1528410 a 1394687 1394605 1394681 a 1394670 c 1530995 e 1536792 1394682 a 1394671 c 1530996 e 1536793 b 1394612 e 1536794 b 1394615 e 1536684 30098 1313897 2035568 2035569 1394618 1393342 30097 1394620 1394621 1394622 1394624 313022 293684 1479756 b 1479757 e 1485867 1394646

©2009 HYSTER COMPANY

QTY A B

DESCRIPTION

Drive Axle ................................................................................................... 1 Drive Axle ................................................................................................... 1 Drive Axle ................................................................................................... .. Drive Axle ................................................................................................... .. Drive Axle ................................................................................................... .. Differential Housing ............................................................................... 1 Spindle ................................................................................................... 2 Spindle ................................................................................................... 2 O-Ring ................................................................................................... 2 Capscrew ............................................................................................... 20 Lockwasher ............................................................................................ 20 Hanger (LH) ........................................................................................... 1 Hanger (LH) ........................................................................................... 1 Hanger (RH) .......................................................................................... 1 Hanger (RH) .......................................................................................... 1 Hanger (RH) (Optional) .......................................................................... 1 Bushing .................................................................................................. 2 Brake Assembly (LH) (FFigure 8-2)...................................................... 1 Brake Assembly (LH) (FFigure 8-3)...................................................... .. Brake Assembly (LH) (FFigure 8-3).......................................................... .. Brake Assembly (LH) (FFigure 8-4)...................................................... .. Brake Assembly (RH) (FFigure 8-2)..................................................... 1 Brake Assembly (RH) (FFigure 8-3)..................................................... .. Brake Assembly (RH) (FFigure 8-3)......................................................... .. Brake Assembly (RH) (FFigure 8-4)..................................................... .. Hub ........................................................................................................ 2 Hub ........................................................................................................ 2 Wheel Hub ......................................................................................... 1 Wheel Hub ......................................................................................... 1 Bearing Cup ...................................................................................... 1 Bearing Cup ...................................................................................... 1 Seal ................................................................................................... 1 Seal ................................................................................................... 1 Bearing Cone .................................................................................... 1 Wheel Stud ........................................................................................ 6 Bearing Cone ......................................................................................... 2 Locknut .................................................................................................. 2 Lockwasher ............................................................................................ 2 Locknut .................................................................................................. 2 Axle Shaft .............................................................................................. 2 Sealant ................................................................................................... AR Capscrew ............................................................................................... 20 Brake Drum ............................................................................................ 2 Brake Drum ............................................................................................ .. Brake Drum ............................................................................................ .. Bolt ......................................................................................................... 16 See Service Manual for service procedures.

.. .. 1 1 1 1 2 2 2 20 20 1 1 1 1 1 2 .. 1 1 1 .. 1 1 1 2 2 1 1 1 1 1 1 1 6 2 2 2 2 2 AR 20 .. 2 2 16 6-5

UNIT CODE K005 NORTH AMERICA

11/2009

DRIVE AXLE KEY: A: H70-90XM B: H100-120XM ITEM 27 28 29 30 31 32 33 34 35 36 37 38 38 38 39 39 39 39 40

QTY A B

PART NO.

DESCRIPTION

352220 15290 15315 370651 251979 292589 292687 292620 1394661 292681 287805 1393346 1393344 1393342 376026 376026 1394715 1394715 292685

Dowel ..................................................................................................... 4 Fitting ..................................................................................................... 1 Fitting ..................................................................................................... 1 Pin .............................................................................................................. 4 Lubricant .................................................................................................... AR Capscrew ................................................................................................... 8 Lockwasher ................................................................................................ 8 Nut .............................................................................................................. 8 Shim (0.039 in.) .......................................................................................... AR Lockwasher ................................................................................................ 2 Capscrew ................................................................................................... 2 Adapter (Dual Wheel) (2100 mm Long Wheel Base) ................................. .. Adapter (Dual Wheel) (1830 mm Short Wheel Base) ................................ 1 Wheel Stud ............................................................................................ 6 Wheel Nut .................................................................................................. 12 Wheel Nut (Dual Wheel) ............................................................................ 24 Wheel Nut (Optional) .................................................................................. 12 Wheel Nut (Dual Wheel) (Optional) ............................................................ 24 Lockwasher ................................................................................................ ..

4 1 1 4 AR 8 8 8 AR 2 2 1 .. 6 12 24 12 24 20

FOOTNOTES: a b c

6-6

→ S/N K005V04223A → S/N K005V05300A S/N K005V04224A ↔ S/N K005V05300A

d e

S/N K005V04224A → S/N K005V05301A →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

7

STEERING SYSTEM

11/2009

UNIT CODE K005 NORTH AMERICA

SECTION 7 STEERING SYSTEM DESCRIPTION

PAGE

STEERING AXLE ............................................................................................................................................ 7-6 STEERING COLUMN ...................................................................................................................................... 7-4 STEERING CYLINDER ................................................................................................................................... 7-10 STEERING PUMP ........................................................................................................................................... 7-12 STEERING SYSTEM ...................................................................................................................................... 7-2

©2009 HYSTER COMPANY

See Service Manual for service procedures.

7-1

UNIT CODE K005 NORTH AMERICA

11/2009

STEERING SYSTEM (FIGURE 7-1)

7-2

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

STEERING SYSTEM ITEM 1 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26

PART NO.

DESCRIPTION

16541 16484 1400218 320158 1400244 1393879 320157 292681 1399323 1396719 1397979 1397980 397676 136704 1400243 1396720 16989 79377 1358120 239503 176640 17062 16925 16558 16483 1352616 320156 18824 320158

Fitting .................................................................................................................. O-Ring ............................................................................................................ Hose and Tube Assy .......................................................................................... Washer ............................................................................................................... Clamp ................................................................................................................. Nut ...................................................................................................................... Washer ............................................................................................................... Lockwasher ......................................................................................................... Pad ..................................................................................................................... Hose Assy ........................................................................................................... Hose Assy (1830 mm Short Wheel Base) .......................................................... Hose Assy (2100 mm Long Wheel Base) ........................................................... Strap Clamp ........................................................................................................ Capscrew ............................................................................................................ Plate .................................................................................................................... Hose Assy ........................................................................................................... Fitting .................................................................................................................. Clamp ................................................................................................................. Sleeve ................................................................................................................. Nut ...................................................................................................................... Bolt ...................................................................................................................... Fitting .................................................................................................................. Fitting .................................................................................................................. Fitting .................................................................................................................. O-Ring ............................................................................................................ Pin (Rod End) ..................................................................................................... Washer ............................................................................................................... Cotter Pin ............................................................................................................ Washer ...............................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 1 1 3 1 4 6 6 1 3 1 1 1 1 1 1 1 4 1 1 3 1 1 2 1 1 1 1 6

7-3

UNIT CODE K005 NORTH AMERICA

11/2009

STEERING COLUMN (FIGURE 7-2)

7-4

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

STEERING COLUMN ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 25 26 27 28 29 30 31 32 33 34

PART NO. 1385451 136985 292682 136692 1343573 1378600 1335987 1335967 136749 292681 296010 302400 1364271 1343607 15212 1343574 296215 1343572 1343537 320155 1388773 16815 15156 15134 1347025 345423 1382556 1507923 1329250 1397863 1397864 1376743 1343597 a 1347135 1324577 895468

DESCRIPTION

QTY

Bracket Wldmt .................................................................................................... Capscrew ............................................................................................................ Lockwasher ......................................................................................................... Nut ...................................................................................................................... Bracket ................................................................................................................ Spring ................................................................................................................. Shaft ................................................................................................................... Plate .................................................................................................................... Screw .................................................................................................................. Lockwasher ......................................................................................................... Capscrew ............................................................................................................ Nut ...................................................................................................................... Latch (Gear) ........................................................................................................ Pin ....................................................................................................................... Cotter Pin ............................................................................................................ Handle Grip (Latch) ............................................................................................ Capscrew ............................................................................................................ Rod ..................................................................................................................... Spring ................................................................................................................. Washer ............................................................................................................... Steering Pump (FFigure 7-5)............................................................................. Capscrew ............................................................................................................ Lockwasher ......................................................................................................... Washer ............................................................................................................... Steering Column ................................................................................................. Nut .................................................................................................................. Kit-Terminal (Contact Rivets) ......................................................................... Screw .................................................................................................................. Steering Wheel ................................................................................................... Cover (Upper) ..................................................................................................... Cover (Lower) ..................................................................................................... Plug (Without Turn Signals) ................................................................................ Plug ..................................................................................................................... Horn Button ......................................................................................................... Washer ............................................................................................................... Wheelspinner ......................................................................................................

1 4 4 4 1 1 1 2 4 4 1 1 1 1 1 1 2 1 1 1 1 4 4 4 1 1 1 6 1 1 1 1 2 1 4 1

FOOTNOTES: a

Service with Horn Replacement Kit 1642090

©2009 HYSTER COMPANY

See Service Manual for service procedures.

7-5

UNIT CODE K005 NORTH AMERICA

11/2009

STEERING AXLE (FIGURE 7-3)

7-6

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

STEERING AXLE ITEM

1 2 3 4 5 6 7 7 8 9 10 11 12 13 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

PART NO. a 1388833 b 1491381 1388673 2035137 1388670 266728 135657 1388842 1388828 1388827 30019 30147 1393348 164639 1388829 a 1400205 bc 1491382 1350680 288394 153715 230421 153717 292685 293694 230315 30289 1388832 1383777 69029 1388846 1388847 1388848 1394554 1394552 135658 266733 1544972 58903 1544971 153716 1345684 39678 293628 13957 44542 15226 324864 324858 293648 320161 300937

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Steering Axle ...................................................................................................... 1 Steering Axle ...................................................................................................... 1 Steering Axle (Steer Axle) .............................................................................. 1 Steering Cylinder (FFigure 7-4)..................................................................... 1 Spindle (LH) ................................................................................................... 1 Seal ................................................................................................................ 2 Bearing Cone ................................................................................................. 2 Spindle (RH) ................................................................................................... 1 Hub ................................................................................................................. 2 Wheel Hub ................................................................................................. 1 Bearing Cup ............................................................................................... 1 Bearing Cup ............................................................................................... 1 Wheel Stud (Wheel) ................................................................................... 5 Wear Sleeve ............................................................................................... 1 Dust Cap ........................................................................................................ 2 Tie Rod ........................................................................................................... 2 Tie Rod ........................................................................................................... 2 Bearing ....................................................................................................... 2 Sealant ........................................................................................................... AR Bearing Cone ................................................................................................. 2 Bearing Cup ................................................................................................... 2 Wear Sleeve ................................................................................................... 2 Lockwasher .................................................................................................... 8 Capscrew ....................................................................................................... 8 Bearing Cone ................................................................................................. 2 Bearing Cone ................................................................................................. 2 Lockwasher .................................................................................................... 2 Nut (Spindle) .................................................................................................. 2 Cap (Hub) ....................................................................................................... 2 Shim (0.005 in.) .............................................................................................. 2 Shim (0.007 in.) .............................................................................................. 2 Shim (0.020 in.) .............................................................................................. 2 Bearing Cap ................................................................................................... 2 Bearing Cap ............................................................................................... 1 Bearing Cup ............................................................................................... 1 Seal ................................................................................................................ 2 Pin .................................................................................................................. 2 Snap Ring ....................................................................................................... 8 Pin .................................................................................................................. 2 Seal ................................................................................................................ 2 Seal ................................................................................................................ 8 O-Ring ............................................................................................................ 2 Capscrew ....................................................................................................... 6 Grease Fitting ................................................................................................. 12 Seal ................................................................................................................ 2 Cotter Pin ....................................................................................................... 2 Rubber Mount ..................................................................................................... 2 Plate .................................................................................................................... 2 Capscrew ............................................................................................................ 4 Washer ............................................................................................................... 8 Nut ...................................................................................................................... 4 See Service Manual for service procedures.

7-7

UNIT CODE K005 NORTH AMERICA

11/2009

STEERING AXLE ITEM 46 47 48 48 49

PART NO.

DESCRIPTION

QTY

1388838 296420 376026 1394715 1563860

Rubber Mount ..................................................................................................... 2 Washer ............................................................................................................... 4 Wheel Nut ........................................................................................................... 10 Wheel Nut (Optional) .......................................................................................... 10 Shim (0.002 in.) .................................................................................................. AR

FOOTNOTES: a b

7-8

→ S/N K005D05431 S/N K005D05432 →

c

S/N K005V05750A →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

7-9

UNIT CODE K005 NORTH AMERICA

11/2009

STEERING CYLINDER (FIGURE 7-4)

7-10

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

STEERING CYLINDER ITEM 1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

2035137 1388657 270015 79981 1388665 203071 2032490 1388780 2047829

Steering Cylinder (Group No. 8602499) ............................................................. Cylinder Rod ................................................................................................... Back-Up Ring ................................................................................................. O-Ring ............................................................................................................ End Cap ......................................................................................................... Rod Wiper ...................................................................................................... Seal ................................................................................................................ Tube Wldmt-Cylinder ...................................................................................... Seal ................................................................................................................

1 1 2 2 2 2 2 1 1

1501409

Kit-Seal ...............................................................................................................

1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

7-11

UNIT CODE K005 NORTH AMERICA

11/2009

STEERING PUMP (FIGURE 7-5)

7-12

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

STEERING PUMP ITEM 1 2 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO.

DESCRIPTION

1388773 ..... ..... ..... 345408 1459988 2032230 15860 1451708 345410 345411 345412 1303787 1355326 1459984 ..... ..... ..... 1459989 ..... ..... 1459987 366069 371344 1459985 1459986

Steering Pump .................................................................................................... Seal Ring ........................................................................................................ Housing .......................................................................................................... Spool and Sleeve ........................................................................................... Ball ................................................................................................................. Stop ................................................................................................................ Seal ................................................................................................................ O-Ring ............................................................................................................ O-Ring (Optional Replacement) ..................................................................... Bearing Set ..................................................................................................... Ring ................................................................................................................ Pin .................................................................................................................. Spring ............................................................................................................. Shaft ............................................................................................................... Ball ................................................................................................................. O-Ring ............................................................................................................ Plate ............................................................................................................... Gear Set ......................................................................................................... O-Ring ............................................................................................................ Cover .............................................................................................................. Washer ........................................................................................................... Spring ............................................................................................................. Screw ............................................................................................................. Capscrew ....................................................................................................... Fitting (Male) .................................................................................................. Screw .............................................................................................................

1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 2 1 3 1 1 1 4 1

1459983

Kit-Seal ...............................................................................................................

1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

7-13

UNIT CODE K005 NORTH AMERICA

11/2009

NOTES

7-14

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

8

BRAKE SYSTEM

11/2009

UNIT CODE K005 NORTH AMERICA

SECTION 8 BRAKE SYSTEM DESCRIPTION

PAGE

BRAKE ASSEMBLY H100-120XM (→ S/N K005V05300A) ........................................................................................................ H100-120XM (S/N K005V05301A →) ........................................................................................................ H70-90XM ................................................................................................................................................... BRAKE RELAY ASSEMBLY ........................................................................................................................... BRAKE SYSTEM ............................................................................................................................................. MASTER CYLINDER AND BOOSTER ASSEMBLY ....................................................................................... PARK BRAKE ..................................................................................................................................................

©2009 HYSTER COMPANY

See Service Manual for service procedures.

8-10 8-14 8-6 8-18 8-2 8-16 8-20

8-1

UNIT CODE K005 NORTH AMERICA

11/2009

BRAKE SYSTEM (FIGURE 8-1)

8-2

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

BRAKE SYSTEM ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32 33 33 34 35 36 37 38 39 40 41 41 42 43 44 45 46 47 47

PART NO. 1399277 1490070 1327161 136985 292682 136692 1399276 1378435 292681 239503 320159 287860 393502 1338262 1394576 15025 16897 1399288 1337108 332755 136704 1399289 2037760 375984 1397708 292516 1343630 1470686 292504 15172 136687 c 1394815 d 1394817 c 1394816 d 1394818 1394819 142 1351689 302054 292653 16124 16186 be 2065825 af 387867 281700 14349 370743 292680 15134 2037906 2037907

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Bracket ................................................................................................................ Pedal ................................................................................................................... Bushing ............................................................................................................... Capscrew ............................................................................................................ Lockwasher ......................................................................................................... Nut ...................................................................................................................... Master Cylinder and Booster Assy (FFigure 8-5).............................................. Pin ....................................................................................................................... Lockwasher ......................................................................................................... Nut ...................................................................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................ Rod End .............................................................................................................. Rod End .............................................................................................................. Link ..................................................................................................................... Nut ...................................................................................................................... Nut ...................................................................................................................... Crank (Inching) ................................................................................................... Spacer ................................................................................................................ Washer ............................................................................................................... Capscrew ............................................................................................................ Link ..................................................................................................................... Spring ................................................................................................................. Spring Washer .................................................................................................... Plate .................................................................................................................... Capscrew ............................................................................................................ Rubber Pad (Pedal) ............................................................................................ Block ................................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Nut ...................................................................................................................... Tube Assy (LH) ................................................................................................... Tube Assy (LH) ................................................................................................... Tube Assy (RH) .................................................................................................. Tube Assy (RH) .................................................................................................. Hose Assy ........................................................................................................... Pin ....................................................................................................................... Lockring .............................................................................................................. Screw .................................................................................................................. Nut ...................................................................................................................... Fitting .................................................................................................................. Fitting (Monotrol Pedal) ...................................................................................... Pressure Switch .................................................................................................. Pressure Switch .................................................................................................. Fitting .................................................................................................................. Fitting (Pipe Plug) ............................................................................................... Collar .................................................................................................................. Washer ............................................................................................................... Washer ............................................................................................................... Hose (LPG) ......................................................................................................... Hose (Diesel) ...................................................................................................... See Service Manual for service procedures.

1 1 2 4 8 9 1 3 4 4 6 3 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 1 1 1 1 1 3 5 1 1 1 1 2 2 1 2 1 1 6 1 1 8-3

UNIT CODE K005 NORTH AMERICA

11/2009

BRAKE SYSTEM ITEM 48 49 49 50 51 52 53 54 55 56

PART NO.

DESCRIPTION

QTY

166857 2004005 2004005 1397649 320158 16187 1499886 1473099 353198 .....

Clamp ................................................................................................................. Strap Clamp (LPG) ............................................................................................. Strap Clamp (Diesel) .......................................................................................... Washer ............................................................................................................... Washer ............................................................................................................... Fitting .................................................................................................................. Filter .................................................................................................................... Hose ................................................................................................................... Clamp ................................................................................................................. Brake Relay Assembly (FFigure 8-6)................................................................

2 1 4 1 4 1 1 1 2 1

FOOTNOTES: a b c

8-4

After 11/03 one switch is used with Forward And Reverse Lever, two with Monotrol Pedal Before 11/03 one 2066481 switch is used with Forward And Reverse Lever, one each 2066481 and 387867 used with Monotrol Pedal H70-80XM and H90XMS

d e f

H90-120XM → S/N K005V05903A S/N K005V05904A →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

8-5

UNIT CODE K005 NORTH AMERICA

11/2009

BRAKE ASSEMBLY (FIGURE 8-2) H70-90XM

8-6

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

BRAKE ASSEMBLY H70-90XM KEY: A: Left Hand B: Right Hand ITEM

1 1 2 2 2 2 3 3 3 3 4 4 5 5 6 6 7 8 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28

QTY A B

PART NO.

DESCRIPTION

1394681 1394682 1463245 1463246 1463242 1463243 1463244 1463223 ..... ..... 1463226 1463229 ..... ..... 2037327 2037328 2037329 2037330 2037331 2037332 2037333 2037334 2037335 2037336 2037337 2037338 2037339 2037340 1360797 2037323 2037341 2037342 2037343 1338916 1338917 1334642 2037344 ..... ..... ..... ..... 1361502 1463247 1463248 2041967

Brake Assembly (With Park Brake Cable) ................................................. Brake Assembly (With Park Brake Cable) ................................................. Brake Assembly (LH) (Without Park Brake Cable) ................................ Brake Assembly (RH) (Without Park Brake Cable) ............................... Backplate ........................................................................................... Backplate ........................................................................................... Wheel Cylinder .................................................................................. Kit-Repair Wheel Cylinder ............................................................. Piston and Cup ........................................................................................... Boot ............................................................................................................ Kit-Brake Shoe .................................................................................. Kit-Brake Shoe .................................................................................. Shoe and Lining ............................................................................ Shoe Lining and Pin Assembly ..................................................... Adjuster ............................................................................................. Adjuster ............................................................................................. Lever ................................................................................................. Lever ................................................................................................. Spring ................................................................................................ Spring ................................................................................................ Kit-Cable ............................................................................................ Parking Brake Lever .......................................................................... Parking Brake Lever .......................................................................... Strut ................................................................................................... Strut ................................................................................................... Spring ................................................................................................ Spring ................................................................................................ Spring ................................................................................................ Spring ................................................................................................ Pin (Shoe Hold Down) ....................................................................... Cup (Shoe Hold Down) ..................................................................... Spring (Shoe Hold Down) .................................................................. Wear Plate ......................................................................................... Retainer ............................................................................................. Washer .............................................................................................. Cover ................................................................................................. Bolt .................................................................................................... Sheave .............................................................................................. Washer .............................................................................................. Nut ..................................................................................................... Pin ..................................................................................................... Snap Ring .............................................................................................. Parking Brake Cable (LH) ...................................................................... Parking Brake Cable (RH) ..................................................................... Bleeder Screw .......................................................................................

©2009 HYSTER COMPANY

See Service Manual for service procedures.

1 .. 1 .. 1 .. 1 1 2 2 1 .. 1 1 1 .. 1 .. 1 .. 1 1 .. 1 .. 1 1 1 1 2 4 2 1 2 2 1 2 1 1 1 1 1 1 .. 1

.. 1 .. 1 .. 1 1 1 2 2 .. 1 1 1 .. 1 .. 1 .. 1 1 .. 1 .. 1 1 1 1 1 2 4 2 1 2 2 1 2 1 1 1 1 1 .. 1 1 8-7

UNIT CODE K005 NORTH AMERICA

11/2009

BRAKE ASSEMBLY H70-90XM KEY: A: Left Hand B: Right Hand ITEM 29

8-8

PART NO.

QTY A B

DESCRIPTION

1361504

Cap ........................................................................................................

1

1

1464917 1464915 1464916 2038663 2037377

Kit-Sheave ............................................................................................. Kit-Park Brake (LH) ................................................................................ Kit-Park Brake (RH) ............................................................................... Kit-Spring ............................................................................................... Kit-Hold Down ........................................................................................

1 1 .. 1 2

1 .. 1 1 2

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

8-9

UNIT CODE K005 NORTH AMERICA

11/2009

BRAKE ASSEMBLY (FIGURE 8-3) H100-120XM (→ S/N K005V05300A)

8-10

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

BRAKE ASSEMBLY H100-120XM (→ S/N K005V05300A) KEY: A: Left Hand B: Right Hand ITEM

1 1 2 2 3 3 3 3 4 4 5 5 6 6 7 7 8 9 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

PART NO. a 1394670 b 1530995 a 1394671 b 1530996 a 1463469 b 1532851 a 1463470 b 1532852 1463339 1463340 1463341 1463231 a 1463236 b 1532655 a 1463239 b 1532656 2037515 2037516 2037517 2037518 1463350 1463351 1463352 1463353 1463354 1463355 1463356 1463357 1463358 1463359 2037519 2037323 1463361 1463362 1463363 2037324 2037325 1463364 2037326 1463365 1463366 ..... ..... 1361502 1463471

©2009 HYSTER COMPANY

QTY A B

DESCRIPTION Brake Assembly ......................................................................................... Brake Assembly ......................................................................................... Brake Assembly ......................................................................................... Brake Assembly ......................................................................................... Brake ..................................................................................................... Brake Assembly ..................................................................................... Brake ..................................................................................................... Brake Assembly ..................................................................................... Backplate ........................................................................................... Backplate ........................................................................................... Wheel Cylinder .................................................................................. Kit-Repair Wheel Cylinder ............................................................. Kit-Brake Shoe .................................................................................. Kit-Brake Shoe .................................................................................. Kit-Brake Shoe .................................................................................. Kit-Brake Shoe .................................................................................. Adjuster ............................................................................................. Adjuster ............................................................................................. Lever ................................................................................................. Lever ................................................................................................. Spring ................................................................................................ Spring ................................................................................................ Link .................................................................................................... Link .................................................................................................... Spring ................................................................................................ Parking Brake Lever (Parking) .......................................................... Parking Brake Lever (Parking) .......................................................... Strut ................................................................................................... Strut ................................................................................................... Spring ................................................................................................ Spring ................................................................................................ Pin (Shoe Hold Down) ....................................................................... Cup (Shoe Hold Down) ..................................................................... Spring (Shoe Hold Down) .................................................................. Lever ................................................................................................. Washer .............................................................................................. Cotter Pin .......................................................................................... Dust Shield ........................................................................................ Cover ................................................................................................. Bolt .................................................................................................... Bolt .................................................................................................... Retainer ............................................................................................. Washer .............................................................................................. Snap Ring .............................................................................................. Parking Brake Cable .............................................................................. See Service Manual for service procedures.

1 1 .. .. 1 1 .. .. 1 .. 1 1 1 1 .. .. 1 .. 1 .. 1 .. 1 .. 1 1 .. 1 .. 2 1 2 4 2 1 1 1 1 1 4 2 2 2 1 1

.. .. 1 1 .. .. 1 1 .. 1 1 1 .. .. 1 1 .. 1 .. 1 .. 1 .. 1 1 .. 1 .. 1 2 1 2 4 2 1 1 1 1 1 .. 2 2 2 1 .. 8-11

UNIT CODE K005 NORTH AMERICA

11/2009

BRAKE ASSEMBLY H100-120XM (→ S/N K005V05300A) KEY: A: Left Hand B: Right Hand ITEM 26

PART NO. 1463472

QTY A B

DESCRIPTION Parking Brake Cable ..............................................................................

..

1

FOOTNOTES: a

→ S/N K005V04223A

8-12

b

S/N K005V04224A →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

8-13

UNIT CODE K005 NORTH AMERICA

11/2009

BRAKE ASSEMBLY (FIGURE 8-4) H100-120XM (S/N K005V05301A →)

8-14

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

BRAKE ASSEMBLY H100-120XM (S/N K005V05301A →) KEY: A: Left Hand B: Right Hand ITEM

1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 9 9 10 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28

QTY A B

PART NO.

DESCRIPTION

1536792 1536793 1539589 1539590 1463339 1463340 1463341 1463231 1539595 1539596 2037515 2037516 2037517 2037518 1463350 1463351 1463352 1463353 1463354 1463355 1463356 1463357 1463358 1463359 1502503 2037519 2037323 1463361 1463362 1463363 2037324 2037325 1463364 2037326 1463365 1463366 1338916 1338917 1361502 1463471 1463472 1361503 1361504

Brake Assembly (With Park Brake Cable) ................................................. Brake Assembly (With Park Brake Cable) ................................................. Brake Assembly (Without Park Brake Cable) ........................................ Brake Assembly (Without Park Brake Cable) ........................................ Backplate ........................................................................................... Backplate ........................................................................................... Wheel Cylinder .................................................................................. Kit-Repair Wheel Cylinder ............................................................. Kit-Brake Shoe .................................................................................. Kit-Brake Shoe .................................................................................. Adjuster ............................................................................................. Adjuster ............................................................................................. Lever ................................................................................................. Lever ................................................................................................. Spring ................................................................................................ Spring ................................................................................................ Link .................................................................................................... Link .................................................................................................... Spring ................................................................................................ Parking Brake Lever (Parking) .......................................................... Parking Brake Lever (Parking) .......................................................... Strut ................................................................................................... Strut ................................................................................................... Spring ................................................................................................ Spring (White) ................................................................................... Spring ................................................................................................ Pin (Shoe Hold Down) ....................................................................... Cup (Shoe Hold Down) ..................................................................... Spring (Shoe Hold Down) .................................................................. Lever ................................................................................................. Washer .............................................................................................. Cotter Pin .......................................................................................... Dust Shield ........................................................................................ Cover ................................................................................................. Bolt .................................................................................................... Bolt .................................................................................................... Retainer ............................................................................................. Washer .............................................................................................. Snap Ring .............................................................................................. Parking Brake Cable .............................................................................. Parking Brake Cable .............................................................................. Bleeder Screw ....................................................................................... Cap ........................................................................................................

©2009 HYSTER COMPANY

See Service Manual for service procedures.

1 .. 1 .. 1 .. 1 1 1 .. 1 .. 1 .. 1 .. 1 .. 1 1 .. 1 .. 1 1 1 2 4 2 1 1 1 1 1 4 2 2 2 1 1 .. 1 1

.. 1 .. 1 .. 1 1 1 .. 1 .. 1 .. 1 .. 1 .. 1 1 .. 1 .. 1 1 1 1 2 4 2 1 1 1 1 1 .. 2 2 2 1 .. 1 1 1

8-15

UNIT CODE K005 NORTH AMERICA

11/2009

MASTER CYLINDER AND BOOSTER ASSEMBLY (FIGURE 8-5)

8-16

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

MASTER CYLINDER AND BOOSTER ASSEMBLY ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 13 14 15 16 17 18

PART NO.

DESCRIPTION

1399276 1463445 1463461 1463462 1463455 1463454 1463446 1470275 1463466 1463450 1463447 1463467 1463463 1463464 1463448 ..... 1463449 1463465 1463995 1463451 1463993

Master Cylinder and Booster Assy ..................................................................... Brake Booster Assy ........................................................................................ Nut .............................................................................................................. Clevis ......................................................................................................... Valve (Brake Booster) ................................................................................ Grommet .................................................................................................... Master Cylinder Assy ................................................................................. Kit-Seal .................................................................................................. Valve Seat ............................................................................................. Check Valve ........................................................................................... Piston ..................................................................................................... Snap Ring .............................................................................................. Pin .......................................................................................................... Grommet ................................................................................................ Reservoir Assy ....................................................................................... Brake Fluid Level Sensor ....................................................................... Cap ..................................................................................................................... Screw ..................................................................................................... Screw (Bleeder Kit) ................................................................................ O-Ring ........................................................................................................ Kit-Washer .................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

8-17

UNIT CODE K005 NORTH AMERICA

11/2009

BRAKE RELAY ASSEMBLY (FIGURE 8-6)

ITEM 1 2 3 4 5 6 7 8 9 10 11

8-18

PART NO.

DESCRIPTION

QTY

2066481 1460442 136692 292682 1557529 320159 287860 15049 15151 197065 220289

Wire Harness (Brake Pressure Switch) (FFigure 4-57)..................................... Relay (12 Volt) .................................................................................................... Nut ...................................................................................................................... Lockwasher ......................................................................................................... Bracket ................................................................................................................ Washer ............................................................................................................... Capscrew ............................................................................................................ Nut ...................................................................................................................... Lockwasher ......................................................................................................... Washer ............................................................................................................... Screw ..................................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 2 2 2 2

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

8-19

UNIT CODE K005 NORTH AMERICA

11/2009

PARK BRAKE (FIGURE 8-7)

8-20

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

PARK BRAKE ITEM 1 2 3 4 5 6 7 7 7 7

PART NO. 1376557 136749 1466011 320158 124297 136516 a 1463247 a 1463248 a 1463471 a 1463472

DESCRIPTION

QTY

Parking Brake Lever ........................................................................................... Screw .................................................................................................................. Nut (Flanged) ...................................................................................................... Washer ............................................................................................................... Clamp ................................................................................................................. Clamp ................................................................................................................. Parking Brake Cable (LH) (H70-90XM) (FFigure 8-2)....................................... Parking Brake Cable (RH) (H70-90XM) (FFigure 8-2)...................................... Parking Brake Cable (LH) (H100-120XM) (FFigure 8-4)................................... Parking Brake Cable (RH) (H100-120 XM) (FFigure 8-4).................................

1 5 5 4 1 2 1 1 1 1

FOOTNOTES: a

Cables Are Included With Service Brake Assemblies

©2009 HYSTER COMPANY

See Service Manual for service procedures.

8-21

UNIT CODE K005 NORTH AMERICA

11/2009

NOTES

8-22

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

9

HYDRAULIC SYSTEM

11/2009

UNIT CODE K005 NORTH AMERICA

SECTION 9 HYDRAULIC SYSTEM DESCRIPTION

PAGE

HYDRAULIC CONTROL LINES FOUR FUNCTION (→ S/N K005V05721A) ............................................................................................... FOUR FUNCTION (S/N K005V05722A → EXC. 5753) ............................................................................. THREE FUNCTION (→ S/N K005V05721A) ............................................................................................. THREE FUNCTION (S/N K005V05722A → EXC. 5753) ........................................................................... HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION (S/N K005V01706Y → THREE FUNCTION CONTROL VALVE) (S/N K005V01698Y → INC. 1704-1705, 1708, 1715-1716, 1722 FOUR FUNCTION CONTROL VALVE) .................................................................................................................................................................... THREE AND FOUR FUNCTION - SHEET 1 OF 2 (S/N K005V01706Y ↔ S/N K005V05721A THREE FUNCTION CONTROL VALVE) (S/N K005V01698Y ↔ S/N K005V05721A EXC. 1704-1705, 1708, 1715-1716, 1722 FOUR FUNCTION CONTROL VALVE) .................................................................................................................................... THREE AND FOUR FUNCTION - SHEET 2 OF 2 (S/N K005V01698Y ↔ S/N K005V05721A EXC. 1704-1705, 1708, 1715-1716, 1722 FOUR FUNCTION CONTROL VALVE) (S/N K005V01706Y ↔ S/N K005V05721A THREE FUNCTION CONTROL VALVE) .................................................................................................................................................................... THREE AND FOUR FUNCTION (S/N K005V05722A → EXC. 5753) ....................................................... HYDRAULIC CONTROL VALVE ATTACHING PARTS FOUR FUNCTION WITH DETENTED LEVERS (→ S/N K005V05721A) .................................................. FOUR FUNCTION WITH DETENTED LEVERS (S/N K005V05722A → EXC. 5753) ............................... THREE FUNCTION (→ S/N K005V05721A) ............................................................................................. THREE FUNCTION (S/N K005V05722A → EXC. 5753) ........................................................................... HYDRAULIC FILTER HOUSING ..................................................................................................................... HYDRAULIC PUMP → S/N K005D02086 ................................................................................................................................... S/N K005D02087 → ................................................................................................................................... HYDRAULIC SYSTEM → S/N K005V05721A ................................................................................................................................. S/N K005V05722A → EXC. 5753 .............................................................................................................. MAST INSTALLATION → S/N K005V05217A ................................................................................................................................. S/N K005V05218A → ................................................................................................................................. TILT CYLINDER ..............................................................................................................................................

©2009 HYSTER COMPANY

See Service Manual for service procedures.

9-14 9-16 9-10 9-12

9-28

9-30

9-34 9-36 9-24 9-26 9-18 9-20 9-40 9-48 9-50 9-2 9-6 9-42 9-44 9-46

9-1

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC SYSTEM (FIGURE 9-1) (→ S/N K005V05721A)

9-2

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC SYSTEM (→ S/N K005V05721A) ITEM 1 1 1 1 2 2 3 4 5 6 7 8 9 10 11 11 12 13 14 14 15 16 17 18 19 20 21 22 23 23 24 25 26 27 28 29 30 31 31 32 33 34 35 35 36 36 37 38 39 40

PART NO. a 2035983 d 2038201 a 2035981 d 2038202 142500 16486 1397685 182891 1399823 296422 300937 1388963 15310 1394453 184761 16486 2036484 132861 1397739 1397796 2037740 353000 136681 183635 320157 292681 325897 239503 bc 17174 ef 1484026 246869 1399386 1397981 1397744 190787 1397570 16487 1356393 1371445 17706 222473 379405 112470 16487 88195 16487 119236 127045 1393879 1399334

©2009 HYSTER COMPANY

DESCRIPTION

QTY

Hydraulic Pump (1830 mm Short Wheel Base) (FFigure 9-19)......................... Hydraulic Pump (1830 mm Short Wheel Base) (FFigure 9-20)......................... Hydraulic Pump (2100 mm Long Wheel Base) (FFigure 9-19)......................... Hydraulic Pump (2100 mm Long Wheel Base) (FFigure 9-20)......................... Fitting .................................................................................................................. O-Ring ............................................................................................................ Isolator ................................................................................................................ Hose ................................................................................................................... Plate .................................................................................................................... Washer ............................................................................................................... Nut ...................................................................................................................... Hydraulic Filter .................................................................................................... Fitting .................................................................................................................. Hose (Suction) .................................................................................................... Fitting .................................................................................................................. O-Ring ............................................................................................................ Tube Assy ........................................................................................................... Capscrew ............................................................................................................ Hydraulic Filter (FFigure 9-15)........................................................................... Cover .............................................................................................................. Hydraulic Filter .................................................................................................... O-Ring ................................................................................................................ Capscrew ............................................................................................................ Fitting .................................................................................................................. Washer ............................................................................................................... Lockwasher ......................................................................................................... Clamp ................................................................................................................. Nut ...................................................................................................................... Fitting .................................................................................................................. Fitting .................................................................................................................. Plug (Magnetic) ................................................................................................... Tube Assy ........................................................................................................... Hose Assy ........................................................................................................... Seal ..................................................................................................................... Filter Head (Filter) ............................................................................................... Dipstick ............................................................................................................... O-Ring ................................................................................................................ Breather (40 Micron) ........................................................................................... Breather (10 Micron) (Optional) .......................................................................... Fitting .................................................................................................................. Fitting .................................................................................................................. Clamp ................................................................................................................. Fitting .................................................................................................................. O-Ring ............................................................................................................ Fitting .................................................................................................................. O-Ring ............................................................................................................ Clamp ................................................................................................................. Clamp (Hose) ...................................................................................................... Nut ...................................................................................................................... Clamp ................................................................................................................. See Service Manual for service procedures.

1 1 1 1 1 1 2 4 1 4 4 1 1 1 1 1 1 6 1 1 1 6 6 1 9 10 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 5 2 9-3

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC SYSTEM (→ S/N K005V05721A) ITEM 41 42 43 44 45

PART NO.

DESCRIPTION

QTY

76382 78456 1401537 39742 244167

Clamp ................................................................................................................. Hose ................................................................................................................... Hose ................................................................................................................... O-Ring ................................................................................................................ O-Ring ................................................................................................................

1 1 1 1 1

FOOTNOTES: a b c

9-4

→ S/N K005D02086 → S/N K005D04728X (Long Wheel Base) → S/N K005D05017X (Short Wheel Base)

d e f

S/N K005D02087 → S/N K005D04729X → (Long Wheel Base) S/N K005D05018X → (Short Wheel Base)

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

9-5

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC SYSTEM (FIGURE 9-2) (S/N K005V05722A → EXC. 5753)

9-6

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC SYSTEM (S/N K005V05722A → EXC. 5753) ITEM 1 1 2 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 32 33 34 35 36 36 37 37 38 39 40 41 42 43

PART NO.

DESCRIPTION

2038201 2038202 142500 16486 1397685 182891 1399823 296422 300937 1388963 15310 1394453 1551160 16486 1543615 132861 1397739 2037740 353000 136681 183635 320158 292681 239370 239503 320157 246869 246869 1399386 893660 1397744 1477232 190787 1397570 16487 1356393 1371445 17706 222473 379405 112470 16487 88195 16487 119236 127045 1393879 1399334 76382 78456

Hydraulic Pump (1830 mm Short Wheel Base) (FFigure 9-20)......................... Hydraulic Pump (2100 mm Long Wheel Base) (FFigure 9-20)......................... Fitting .................................................................................................................. O-Ring ............................................................................................................ Isolator ................................................................................................................ Hose ................................................................................................................... Plate .................................................................................................................... Washer ............................................................................................................... Nut ...................................................................................................................... Hydraulic Filter .................................................................................................... Fitting .................................................................................................................. Hose (Suction) .................................................................................................... Fitting .................................................................................................................. O-Ring ............................................................................................................ Tube Assy ........................................................................................................... Capscrew ............................................................................................................ Hydraulic Filter (FFigure 9-15)........................................................................... Hydraulic Filter .................................................................................................... O-Ring ................................................................................................................ Capscrew ............................................................................................................ Fitting .................................................................................................................. Washer ............................................................................................................... Lockwasher ......................................................................................................... Clamp ................................................................................................................. Nut ...................................................................................................................... Washer ............................................................................................................... Plug (Magnetic) (Magnetic Drain Plug) ............................................................... Plug (Magnetic) ................................................................................................... Tube Assy ........................................................................................................... Hose Assy ........................................................................................................... Seal ..................................................................................................................... Adhesive ............................................................................................................. Filter Head (Filter) ............................................................................................... Dipstick ............................................................................................................... O-Ring ................................................................................................................ Breather (40 Micron) ........................................................................................... Breather (10 Micron) (Optional) .......................................................................... Fitting .................................................................................................................. Fitting .................................................................................................................. Clamp ................................................................................................................. Fitting .................................................................................................................. O-Ring ............................................................................................................ Fitting .................................................................................................................. O-Ring ............................................................................................................ Clamp ................................................................................................................. Clamp (Hose) ...................................................................................................... Nut ...................................................................................................................... Clamp ................................................................................................................. Clamp ................................................................................................................. Hose ...................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 4 1 4 4 1 1 1 1 1 1 6 1 1 6 6 1 9 9 1 4 6 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 6 2 1 1 9-7

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC SYSTEM (S/N K005V05722A → EXC. 5753) ITEM 44 44 44 45 46 46 47 48 49

9-8

PART NO.

DESCRIPTION

QTY

1401537 1475160 325897 39742 150879 102898 1399121 397676 301550

Hose ................................................................................................................... Hose (Optional) ................................................................................................... Clamp ................................................................................................................. O-Ring ................................................................................................................ Fitting (Two Stage Full Free-Lift) ........................................................................ Fitting (Two Stage Limited Free-Lift and Three Stage Full Free-Lift Masts) ....... Hose ................................................................................................................... Strap Clamp ........................................................................................................ O-Ring ................................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

9-9

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL LINES (FIGURE 9-3) THREE FUNCTION (→ S/N K005V05721A)

9-10

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL LINES THREE FUNCTION (→ S/N K005V05721A) ITEM 1 1 2 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

PART NO.

DESCRIPTION

206150 16484 16540 16483 2036487 1388954 1397984 14560 2036486 16561 16486 2036485 16882 1400243 1397682 193239 320157 292681 176640 239503 1393879 1399787 292509 1399417 1399418 16558 16483 1388776 136749 201808 1399121 353198 397676 136704 16458 1363917 1399248 2037894 128409 258590 176640 320158 1399323 1389590

Fitting .................................................................................................................. 2 O-Ring ............................................................................................................ 1 Connector ........................................................................................................... 2 O-Ring ............................................................................................................ 1 Tube Assy (Tilt) ................................................................................................... 1 Hose Assy ........................................................................................................... 1 Hose Assy ........................................................................................................... 1 Fitting .................................................................................................................. 2 Tube Assy (Tilt) ................................................................................................... 1 Elbow .................................................................................................................. 1 O-Ring ............................................................................................................ 1 Tube Assy (Hoist) ............................................................................................... 1 Fitting .................................................................................................................. 2 Plate .................................................................................................................... 2 Clamp ................................................................................................................. 1 Clamp ................................................................................................................. 1 Washer ............................................................................................................... 2 Lockwasher ......................................................................................................... 3 Bolt ...................................................................................................................... 1 Nut ...................................................................................................................... 2 Nut ...................................................................................................................... 1 Hose Assy ........................................................................................................... 1 Capscrew ............................................................................................................ 1 Hose and Tube Assy .......................................................................................... 1 Hose and Tube Assy .......................................................................................... 1 Fitting .................................................................................................................. 4 O-Ring ............................................................................................................ 1 Hose Assy ........................................................................................................... 2 Screw .................................................................................................................. 2 Fitting .................................................................................................................. 1 Hose ................................................................................................................... 1 Clamp ................................................................................................................. 2 Strap Clamp ........................................................................................................ AR Capscrew ............................................................................................................ 1 Fitting .................................................................................................................. 2 Plug ..................................................................................................................... 2 Fitting .................................................................................................................. 1 Bracket ................................................................................................................ 1 Clamp ................................................................................................................. 1 Clamp ................................................................................................................. 1 Bolt ...................................................................................................................... 1 Washer ............................................................................................................... 6 Pad ..................................................................................................................... 3 Plug ..................................................................................................................... 2

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

9-11

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL LINES (FIGURE 9-4) THREE FUNCTION (S/N K005V05722A → EXC. 5753)

9-12

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL LINES THREE FUNCTION (S/N K005V05722A → EXC. 5753) ITEM 1 2 3 4 5 6 7 8 9 10 11 11 12 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 40 41 42

PART NO.

DESCRIPTION

1363917 1399121 379405 102898 16559 1543616 1543617 132861 292681 320158 16561 16486 16745 16483 239503 193239 206150 16484 16882 1393879 1399323 1550643 1400244 136704 1550942 1399417 1397682 320157 292509 128409 397676 136749 2037894 258590 1399787 1388954 14560 1566080 1566079 1388776 1397984 16558 16483 16458 1389590 2046871

Plug ..................................................................................................................... 2 Hose (Three Stage Full Free-Lift, Two Stage Limited Free-Lift) ......................... 1 Clamp ................................................................................................................. 2 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 Hose and Tube Assy (Steering Supply) .............................................................. 1 Tube Assy (Hoist) ............................................................................................... 1 Capscrew ............................................................................................................ 6 Lockwasher ......................................................................................................... 5 Washer ............................................................................................................... 6 Elbow .................................................................................................................. 1 O-Ring ............................................................................................................ 1 Fitting .................................................................................................................. 2 O-Ring ............................................................................................................ 1 Nut ...................................................................................................................... 4 Clamp ................................................................................................................. 1 Fitting .................................................................................................................. 2 O-Ring ............................................................................................................ 1 Fitting .................................................................................................................. 2 Nut ...................................................................................................................... 6 Pad ..................................................................................................................... 3 Plate .................................................................................................................... 2 Clamp ................................................................................................................. 1 Capscrew ............................................................................................................ 1 Hose and Tube Assy .......................................................................................... 1 Hose and Tube Assy .......................................................................................... 1 Clamp ................................................................................................................. 1 Washer ............................................................................................................... 3 Capscrew ............................................................................................................ 1 Clamp ................................................................................................................. 1 Strap Clamp ........................................................................................................ AR Screw .................................................................................................................. 2 Bracket ................................................................................................................ 1 Clamp ................................................................................................................. 1 Hose Assy ........................................................................................................... 1 Hose Assy ........................................................................................................... 1 Fitting .................................................................................................................. 2 Tube Assy (Tilt) ................................................................................................... 1 Tube Assy (Tilt) ................................................................................................... 1 Hose Assy ........................................................................................................... 2 Hose Assy ........................................................................................................... 1 Fitting .................................................................................................................. 4 O-Ring ............................................................................................................ 1 Fitting .................................................................................................................. 2 Plug ..................................................................................................................... 2 Fitting .................................................................................................................. 1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

9-13

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL LINES (FIGURE 9-5) FOUR FUNCTION (→ S/N K005V05721A)

9-14

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL LINES FOUR FUNCTION (→ S/N K005V05721A) ITEM 1 1 2 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

PART NO.

DESCRIPTION

206150 16484 16540 16483 2036486 1397984 1388954 14560 2036487 16561 16486 2036485 16882 136749 1397682 193239 320157 292681 1400243 239503 1393879 1399787 292509 1399417 1399418 16558 16483 1388776 1399323 201808 1399121 353198 258590 136704 16458 1399248 2037894 128409 17039 1399419 1399420 320158 176640

Fitting .................................................................................................................. O-Ring ............................................................................................................ Connector ........................................................................................................... O-Ring ............................................................................................................ Tube Assy (Tilt) ................................................................................................... Hose Assy ........................................................................................................... Hose Assy ........................................................................................................... Fitting .................................................................................................................. Tube Assy (Tilt) ................................................................................................... Elbow .................................................................................................................. O-Ring ............................................................................................................ Tube Assy (Hoist) ............................................................................................... Fitting .................................................................................................................. Screw .................................................................................................................. Clamp ................................................................................................................. Clamp ................................................................................................................. Washer ............................................................................................................... Lockwasher ......................................................................................................... Plate .................................................................................................................... Nut ...................................................................................................................... Nut ...................................................................................................................... Hose Assy ........................................................................................................... Capscrew ............................................................................................................ Hose and Tube Assy .......................................................................................... Hose and Tube Assy .......................................................................................... Fitting .................................................................................................................. O-Ring ............................................................................................................ Hose Assy ........................................................................................................... Pad ..................................................................................................................... Fitting .................................................................................................................. Hose ................................................................................................................... Clamp ................................................................................................................. Clamp ................................................................................................................. Capscrew ............................................................................................................ Fitting .................................................................................................................. Fitting .................................................................................................................. Bracket ................................................................................................................ Clamp ................................................................................................................. Fitting .................................................................................................................. Hose and Tube Assy .......................................................................................... Tube Assy ........................................................................................................... Washer ............................................................................................................... Bolt ......................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4 1 2 1 1 1 1 2 1 1 1 1 3 2 3 1 4 7 1 2 3 1 3 1 1 5 1 2 4 1 1 2 2 1 4 1 1 1 1 1 1 6 1

9-15

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL LINES (FIGURE 9-6) FOUR FUNCTION (S/N K005V05722A → EXC. 5753)

9-16

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL LINES FOUR FUNCTION (S/N K005V05722A → EXC. 5753) ITEM 1 2 3 4 5 6 7 8 9 10 10 11 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 41 42 43

PART NO.

DESCRIPTION

1399121 379405 102898 16559 1543616 1543617 132861 292681 320158 16561 16486 16745 16483 239503 193239 206150 16484 16882 17039 1393879 1399323 1550643 1400244 136704 1550942 1399417 1399419 1399420 1397682 320157 292509 128409 397676 136749 2037894 258590 1399787 1397984 14560 1566080 1566079 1388776 1388954 16558 16483 16458 2046871

Hose (Two Stage Limited Free-Lift, Three Stage Full Free-Lift) ......................... 1 Clamp ................................................................................................................. 2 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 Hose and Tube Assy (Steering Supply) .............................................................. 1 Tube Assy (Hoist) ............................................................................................... 1 Capscrew ............................................................................................................ 1 Lockwasher ......................................................................................................... 11 Washer ............................................................................................................... 6 Elbow .................................................................................................................. 1 O-Ring ............................................................................................................ 1 Fitting .................................................................................................................. 2 O-Ring ............................................................................................................ 1 Nut ...................................................................................................................... 2 Clamp ................................................................................................................. 1 Fitting .................................................................................................................. 4 O-Ring ............................................................................................................ 1 Fitting .................................................................................................................. 3 Fitting .................................................................................................................. 1 Nut ...................................................................................................................... 3 Pad ..................................................................................................................... 4 Plate .................................................................................................................... 1 Clamp ................................................................................................................. 1 Capscrew ............................................................................................................ 1 Hose and Tube Assy .......................................................................................... 1 Hose and Tube Assy .......................................................................................... 1 Hose and Tube Assy .......................................................................................... 1 Tube Assy ........................................................................................................... 1 Clamp ................................................................................................................. 3 Washer ............................................................................................................... 4 Capscrew ............................................................................................................ 3 Clamp ................................................................................................................. 1 Strap Clamp ........................................................................................................ AR Screw .................................................................................................................. 2 Bracket ................................................................................................................ 1 Clamp ................................................................................................................. 2 Hose Assy ........................................................................................................... 1 Hose Assy ........................................................................................................... 1 Fitting .................................................................................................................. 2 Tube Assy (Tilt) ................................................................................................... 1 Tube Assy (Tilt) ................................................................................................... 1 Hose Assy ........................................................................................................... 2 Hose Assy ........................................................................................................... 1 Fitting .................................................................................................................. 5 O-Ring ............................................................................................................ 1 Fitting .................................................................................................................. 4 Fitting .................................................................................................................. 1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

9-17

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE ATTACHING PARTS (FIGURE 9-7) THREE FUNCTION (→ S/N K005V05721A)

9-18

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE ATTACHING PARTS THREE FUNCTION (→ S/N K005V05721A) ITEM 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26 27 28 29 30 31 32 32 33 34 35 36 37 38 39 40

PART NO. 1388909 1397675 1397676 1343443 b 1339749 a 1339749 293611 1328930 a 1339745 a 1339746 292681 239503 136749 a 1396708 292682 292514 309109 293612 a 132861 a 313828 2036476 c 1551997 d 1567833 1396715 1399380 1396108 320156 292680 320158 176640 292501 a 1339770 15200 1484351 1503437 1396014 1396015 1396016 308980 316834 a 264134 1393879 1397678

DESCRIPTION

QTY

Bracket ................................................................................................................ 1 Bracket (RH) ....................................................................................................... 1 Bracket (LH) ........................................................................................................ 1 Pivot .................................................................................................................... 1 Crank .................................................................................................................. 3 Crank .................................................................................................................. 2 Capscrew ............................................................................................................ 4 Capscrew ............................................................................................................ 2 Lock .................................................................................................................... 2 Plate .................................................................................................................... 1 Lockwasher ......................................................................................................... 12 Nut ...................................................................................................................... 6 Screw .................................................................................................................. 5 Spring ................................................................................................................. 1 Lockwasher ......................................................................................................... 3 Capscrew ............................................................................................................ 3 Pin (Rod End) ..................................................................................................... 2 Capscrew ............................................................................................................ 2 Capscrew ............................................................................................................ 1 Nut ...................................................................................................................... 1 Boot .................................................................................................................... 1 Bracket ................................................................................................................ 1 Bracket ................................................................................................................ 1 Bracket ................................................................................................................ 1 Strut .................................................................................................................... 1 Cover (Without Disconnect Switch) .................................................................... 1 Washer ............................................................................................................... 4 Washer ............................................................................................................... 4 Washer ............................................................................................................... 9 Bolt ...................................................................................................................... 6 Capscrew ............................................................................................................ 4 Crank .................................................................................................................. 1 Cotter Pin ............................................................................................................ 3 Hydraulic Control Valve (FFigure 9-11)............................................................. 1 Hydraulic Control Valve (FFigure 9-12)............................................................. 1 Lever (Hoist) ....................................................................................................... 1 Lever (Tilt) ........................................................................................................... 1 Lever (Auxiliary) .................................................................................................. 1 Bolt ...................................................................................................................... 4 Nut ...................................................................................................................... 4 Loctite ................................................................................................................. AR Nut ...................................................................................................................... 4 Bracket ................................................................................................................ 1

FOOTNOTES: a b

With Detented Levers Without Detented Levers

©2009 HYSTER COMPANY

c d

→ S/N K005V05721A S/N K005V05722A →

See Service Manual for service procedures.

9-19

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE ATTACHING PARTS (FIGURE 9-8) THREE FUNCTION (S/N K005V05722A → EXC. 5753)

9-20

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE ATTACHING PARTS THREE FUNCTION (S/N K005V05722A → EXC. 5753) KEY: A: With Detented Levers B: Without Detented Levers ITEM 1 2 3 4 5 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

QTY A B

PART NO.

DESCRIPTION

2036476 1396014 1396015 1396016 1396108 1397511 1339749 316834 308980 293612 264134 1339770 1548231 1328930 1397678 1393879 292501 292680 320156 320158 292681 176640 132861 292514 292682 313828 1396715 136749 1399380 239503 1543927 136692 15200 309109 1544207 1567833 1396708 293611 1548232 1343443 1339745 1339746 287860 2076419 2076356

Boot ............................................................................................................ 1 Lever (Hoist) ............................................................................................... 1 Lever (Tilt) .................................................................................................. 1 Lever (Auxiliary) ......................................................................................... 1 Cover (Without Disconnect Switch) ............................................................ 1 Cover (With Disconnect Switch) ................................................................. 1 Crank .......................................................................................................... 2 Nut .............................................................................................................. 6 Bolt ............................................................................................................. 6 Capscrew ................................................................................................... 2 Loctite ......................................................................................................... AR Crank .......................................................................................................... 1 Bracket (RH) .............................................................................................. 1 Capscrew ................................................................................................... 2 Bracket ....................................................................................................... 1 Nut .............................................................................................................. 2 Capscrew ................................................................................................... 4 Washer ....................................................................................................... 4 Washer ....................................................................................................... 4 Washer ....................................................................................................... 8 Lockwasher ................................................................................................ 11 Bolt ............................................................................................................. 5 Capscrew ................................................................................................... 1 Capscrew ................................................................................................... 2 Lockwasher ................................................................................................ 3 Nut .............................................................................................................. 1 Bracket ....................................................................................................... 1 Screw ......................................................................................................... 5 Strut ............................................................................................................ 1 Nut .............................................................................................................. 6 Hydraulic Control Valve (FFigure 9-14).................................................... 1 Nut .............................................................................................................. 1 Cotter Pin ................................................................................................... 3 Pin .............................................................................................................. 3 Bracket ....................................................................................................... 1 Bracket ....................................................................................................... 1 Spring ......................................................................................................... 1 Capscrew ................................................................................................... 2 Bracket (LH) ............................................................................................... 1 Pivot ........................................................................................................... 1 Lock ............................................................................................................ 2 Plate ........................................................................................................... 1 Capscrew ................................................................................................... 1 Bearing (Spherical) .................................................................................... 1 Bearing (Polymer) ...................................................................................... 1

©2009 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 .. 1 3 6 6 .. .. .. 1 2 1 2 4 4 4 9 11 3 1 2 3 1 1 6 1 7 1 .. 4 4 1 1 .. .. 1 1 .. .. .. ..

9-21

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE ATTACHING PARTS THREE FUNCTION (S/N K005V05722A → EXC. 5753) KEY: A: With Detented Levers B: Without Detented Levers ITEM 44 45

9-22

QTY A B

PART NO.

DESCRIPTION

2076497 2076368

Clip ............................................................................................................. Bearing Clip ................................................................................................

See Service Manual for service procedures.

1 4

6

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

9-23

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE ATTACHING PARTS (FIGURE 9-9) FOUR FUNCTION WITH DETENTED LEVERS (→ S/N K005V05721A)

9-24

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE ATTACHING PARTS FOUR FUNCTION WITH DETENTED LEVERS (→ S/N K005V05721A) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26 27 28 29 30 31 32 32 33 34 35 36 37 38 39 40 41

PART NO. 1388909 1397675 1397676 1343443 1339749 293611 1328930 1339745 1339746 292681 239503 136749 1396708 292682 292514 309109 293612 132861 313828 2036477 a 1551997 b 1567833 1396715 1399380 1396108 320156 292680 320158 176640 292501 1339748 15200 1485568 1503438 1396014 1396015 1396016 308980 316834 1396017 264134 1393879 1397678

DESCRIPTION

QTY

Bracket ................................................................................................................ 1 Bracket (RH) ....................................................................................................... 1 Bracket (LH) ........................................................................................................ 1 Pivot .................................................................................................................... 1 Crank .................................................................................................................. 3 Capscrew ............................................................................................................ 4 Capscrew ............................................................................................................ 1 Lock .................................................................................................................... 4 Plate .................................................................................................................... 2 Lockwasher ......................................................................................................... 11 Nut ...................................................................................................................... 5 Screw .................................................................................................................. 5 Spring ................................................................................................................. 2 Lockwasher ......................................................................................................... 3 Capscrew ............................................................................................................ 3 Pin ....................................................................................................................... 5 Capscrew ............................................................................................................ 2 Capscrew ............................................................................................................ 2 Nut ...................................................................................................................... 2 Boot .................................................................................................................... 1 Bracket ................................................................................................................ 1 Bracket ................................................................................................................ 1 Bracket ................................................................................................................ 1 Strut .................................................................................................................... 1 Cover (Without Disconnect Switch) .................................................................... 1 Washer ............................................................................................................... 4 Washer ............................................................................................................... 4 Washer ............................................................................................................... 8 Bolt ...................................................................................................................... 4 Capscrew ............................................................................................................ 3 Crank .................................................................................................................. 1 Cotter Pin ............................................................................................................ 4 Hydraulic Control Valve (FFigure 9-11)............................................................. 1 Hydraulic Control Valve (FFigure 9-12)............................................................. 1 Lever (Hoist) ....................................................................................................... 1 Lever (Tilt) ........................................................................................................... 1 Lever (Auxiliary) .................................................................................................. 1 Bolt ...................................................................................................................... 8 Nut ...................................................................................................................... 8 Lever (Auxiliary) .................................................................................................. 1 Loctite ................................................................................................................. AR Nut ...................................................................................................................... 2 Bracket ................................................................................................................ 1

FOOTNOTES: a

→ S/N K005V05721A

©2009 HYSTER COMPANY

b

S/N K005V05722A →

See Service Manual for service procedures.

9-25

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE ATTACHING PARTS (FIGURE 9-10) FOUR FUNCTION WITH DETENTED LEVERS (S/N K005V05722A → EXC. 5753)

9-26

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE ATTACHING PARTS FOUR FUNCTION WITH DETENTED LEVERS (S/N K005V05722A → EXC. 5753) ITEM 1 2 3 4 5 6 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

PART NO.

DESCRIPTION

2036477 1396014 1396015 1396016 1396017 1396108 1397511 1339749 316834 308980 293612 264134 1339748 1328930 1397678 1393879 320156 292680 292501 1548231 320158 292681 176640 132861 292514 292682 313828 1396715 136749 1399380 239503 1543928 136692 15200 309109 1544207 1551997 1396708 293611 1548232 1343443 1339745 1339746 287860

Boot .................................................................................................................... 1 Lever (Hoist) ....................................................................................................... 1 Lever (Tilt) ........................................................................................................... 1 Lever (Auxiliary) .................................................................................................. 2 Lever (Auxiliary) .................................................................................................. 2 Cover (Without Disconnect Switch) .................................................................... 1 Cover (With Disconnect Switch) ......................................................................... 1 Crank .................................................................................................................. 3 Nut ...................................................................................................................... 8 Bolt ...................................................................................................................... 8 Capscrew ............................................................................................................ 1 Loctite ................................................................................................................. AR Crank .................................................................................................................. 1 Capscrew ............................................................................................................ 2 Bracket ................................................................................................................ 1 Nut ...................................................................................................................... 2 Washer ............................................................................................................... 4 Washer ............................................................................................................... 4 Capscrew ............................................................................................................ 4 Bracket (RH) ....................................................................................................... 1 Washer ............................................................................................................... 9 Lockwasher ......................................................................................................... 11 Bolt ...................................................................................................................... 5 Capscrew ............................................................................................................ 1 Capscrew ............................................................................................................ 2 Lockwasher ......................................................................................................... 3 Nut ...................................................................................................................... 1 Bracket ................................................................................................................ 1 Screw .................................................................................................................. 5 Strut .................................................................................................................... 1 Nut ...................................................................................................................... 7 Hydraulic Control Valve (With Detented Levers) (FFigure 9-14)....................... 1 Nut ...................................................................................................................... 1 Cotter Pin ............................................................................................................ 4 Pin ....................................................................................................................... 4 Bracket ................................................................................................................ 1 Bracket ................................................................................................................ 1 Spring ................................................................................................................. 1 Capscrew ............................................................................................................ 2 Bracket (LH) ........................................................................................................ 1 Pivot .................................................................................................................... 1 Lock .................................................................................................................... 2 Plate .................................................................................................................... 1 Capscrew ............................................................................................................ 1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

9-27

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE (FIGURE 9-11) THREE AND FOUR FUNCTION (S/N K005V01706Y → THREE FUNCTION CONTROL VALVE) (S/N K005V01698Y → INC. 1704-1705, 1708, 1715-1716, 1722 FOUR FUNCTION CONTROL VALVE)

9-28

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION (S/N K005V01706Y → THREE FUNCTION CONTROL VALVE) (S/N K005V01698Y → INC. 1704-1705, 1708, 1715-1716, 1722 FOUR FUNCTION CONTROL VALVE) KEY: A: Three Function B: Four Function ITEM

1 2 3 4 4 5 5 6 7 8 9 10 10 11 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

QTY A B

PART NO.

DESCRIPTION

1484351 1485568 ..... 1467926 1467925 221516 221524 221510 221520 1491859 1467927 16982 1467928 222444 16486 200659 16982 1467931 1467932 1467933 1482550 1467934 15923 16705 16709 ..... ..... ..... ..... ..... ..... 1467954 ..... ..... ..... 1467938

Hydraulic Control Valve .............................................................................. Hydraulic Control Valve .............................................................................. Body ....................................................................................................... Valve Section ......................................................................................... Valve Section (Auxiliary) ........................................................................ Capscrew (3.0 in.) (3 in.) ....................................................................... Capscrew (4.5 in.) .................................................................................. Capscrew (2.0 in.) (2 in.) ....................................................................... Capscrew (3.5 in.) .................................................................................. Lockwasher ............................................................................................ Plug ........................................................................................................ O-Ring ................................................................................................... Spring (Priority) ...................................................................................... Fitting ..................................................................................................... O-Ring ............................................................................................... Fitting ..................................................................................................... O-Ring ............................................................................................... Relief Valve (Main) ................................................................................ Relief Valve (Steering) ........................................................................... Relief Valve (Secondary) ....................................................................... Kit-Seal .............................................................................................. Retainer Plate ........................................................................................ Lockwasher ............................................................................................ Screw ..................................................................................................... Screw ..................................................................................................... Bolt ......................................................................................................... Cap ........................................................................................................ Wiper ..................................................................................................... O-Ring ................................................................................................... Spacer ................................................................................................... Spring .................................................................................................... Retainer ................................................................................................. Seal Kit (Relief Valve) ............................................................................ Seal Kit (Spools) .................................................................................... Seal Kit (Section) ................................................................................... Kit-Valve ................................................................................................

1 .. 1 1 .. 1 .. 2 .. 3 1 1 1 1 1 1 1 1 1 1 1 6 6 6 6 1 1 1 1 1 1 2 3 4 2 1

.. 1 1 1 1 .. 1 .. 2 3 1 1 1 1 1 1 1 1 1 1 .. 8 8 8 8 1 1 1 1 1 1 2 3 4 2 1

1467929 1504807 1504440

Kit-Spool ..................................................................................................... Kit-Seal ....................................................................................................... Kit-Spool .....................................................................................................

1 1 1

1 1 1

©2009 HYSTER COMPANY

See Service Manual for service procedures.

9-29

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE (FIGURE 9-12) THREE AND FOUR FUNCTION — SHEET 1 OF 2 (S/N K005V01706Y ↔ S/N K005V05721A THREE FUNCTION CONTROL VALVE) (S/N K005V01698Y ↔ S/N K005V05721A EXC. 1704-1705, 1708, 1715-1716, 1722 FOUR FUNCTION CONTROL VALVE)

9-30

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION – SHEET 1 OF 2 (S/N K005V01706Y ↔ S/N K005V05721A THREE FUNCTION CONTROL VALVE) (S/N K005V01698Y ↔ S/N K005V05721A EXC. 1704-1705, 1708, 1715-1716, 1722 FOUR FUNCTION CONTROL VALVE) KEY: A: Three Function B: Four Function ITEM

1 2 3 4 5 6 6 7 7 8 9 10 11 12 13 14 15 15 15 15 16 16 16 16 17 17 17 17 18 19 20 21 21 22 23 24 25 26 27 28

QTY A B

PART NO.

DESCRIPTION

1503437 1503438 ..... ..... 1467928 ..... ..... 1504458 ..... 1504456 ..... ..... ..... ..... ..... ..... ..... ..... 1504448 ..... ..... ..... 1504449 ..... ..... ..... 1504457 ..... ..... ..... ..... ..... ..... ..... ..... 1504459 ..... ..... ..... ..... ..... .....

Hydraulic Control Valve .............................................................................. Hydraulic Control Valve .............................................................................. Housing .................................................................................................. Spool (Priority) ....................................................................................... Spring (Priority) ...................................................................................... O-Ring ................................................................................................... Plug ........................................................................................................ Plug ........................................................................................................ O-Ring ................................................................................................... Plug ........................................................................................................ O-Ring ............................................................................................... Poppet ................................................................................................... Spring .................................................................................................... O-Ring ................................................................................................... Back-Up Ring ......................................................................................... Check Guide .......................................................................................... Plug ........................................................................................................ Check Guide .......................................................................................... Relief Valve (Main) ................................................................................ O-Ring ............................................................................................... O-Ring ............................................................................................... Seal ................................................................................................... Relief Valve (Steering) ........................................................................... O-Ring ............................................................................................... O-Ring ............................................................................................... Seal ................................................................................................... Relief Valve (Secondary) ....................................................................... O-Ring ............................................................................................... O-Ring ............................................................................................... Seal ................................................................................................... O-Ring ................................................................................................... O-Ring ................................................................................................... Plug ........................................................................................................ Plug ........................................................................................................ O-Ring ................................................................................................... Valve Section (4th Function) .................................................................. Plug ................................................................................................... Check Guide ...................................................................................... Back-Up Ring .................................................................................... O-Ring ............................................................................................... Spring ................................................................................................ Poppet ...............................................................................................

©2009 HYSTER COMPANY

See Service Manual for service procedures.

1 .. 1 1 1 1 1 2 1 1 1 3 3 3 3 2 1 1 1 1 2 1 1 1 2 1 1 1 2 1 1 2 2 1 1 .. .. .. .. .. .. ..

.. 1 1 1 1 1 1 2 1 1 1 3 3 3 3 2 1 1 1 1 2 1 1 1 2 1 1 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 9-31

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION – SHEET 1 OF 2 (S/N K005V01706Y ↔ S/N K005V05721A THREE FUNCTION CONTROL VALVE) (S/N K005V01698Y ↔ S/N K005V05721A EXC. 1704-1705, 1708, 1715-1716, 1722 FOUR FUNCTION CONTROL VALVE) KEY: A: Three Function B: Four Function ITEM 29 30 31 32 33 33 34 34 35 35

PART NO. ..... ..... 1467926 1491859 221512 2056780 221499 185768 ..... .....

O-Ring ............................................................................................... O-Ring ............................................................................................... Valve Section ......................................................................................... Lockwasher ............................................................................................ Capscrew ............................................................................................... Capscrew ............................................................................................... Capscrew ............................................................................................... Capscrew ............................................................................................... Plug ........................................................................................................ O-Ring ...................................................................................................

.. .. 1 3 1 .. 2 .. 1 1

1 2 1 3 .. 1 .. 2 1 1

1504446 1504443 1504451 1504808 1500170 1499676

Kit-Plug .................................................................................................. Kit-Valve ................................................................................................ Kit-Seal .................................................................................................. Kit-Relief Valve (Services Seals On One Relief Valve) ......................... Kit-Seal (Services One Check Guide Only) ........................................... Kit-Seal (Three Function) (Includes Instructions and Kits 1504451, 1504808, 1504814, and 1500170) ......................................................... Kit-Seal (Includes Kits 1504451, 1504808, 1504814, and 1504443) ....

1 1 2 3 3

1 1 2 3 4

1 ..

.. 1

1504807

9-32

QTY A B

DESCRIPTION

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

9-33

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE (FIGURE 9-13) THREE AND FOUR FUNCTION — SHEET 2 OF 2 (S/N K005V01698Y ↔ S/N K005V05721A EXC. 1704-1705, 1708, 1715-1716, 1722 FOUR FUNCTION CONTROL VALVE) (S/N K005V01706Y ↔ S/N K005V05721A THREE FUNCTION CONTROL VALVE)

9-34

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION – SHEET 2 OF 2 (S/N K005V01698Y ↔ S/N K005V05721A EXC. 1704-1705, 1708, 1715-1716, 1722 FOUR FUNCTION CONTROL VALVE) (S/N K005V01706Y ↔ S/N K005V05721A THREE FUNCTION CONTROL VALVE) KEY: A: Three Function B: Four Function PART NO.

DESCRIPTION

QTY A B

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 20 21 22 23 24 25 26 27 28 29 30 31 32

1503437 1503438 ..... 16709 15923 1467934 ..... ..... ..... ..... ..... 1491853 ..... ..... ..... 16705 ..... ..... ..... ..... ..... ..... 1504459 ..... 16709 15923 1467934 ..... ..... ..... 16705 ..... ..... ..... ..... .....

Hydraulic Control Valve .............................................................................. Hydraulic Control Valve .............................................................................. Housing .................................................................................................. Screw ..................................................................................................... Lockwasher ............................................................................................ Retainer Plate ........................................................................................ Wiper ..................................................................................................... O-Ring ................................................................................................... Spool (Lift) ............................................................................................. Spool (Tilt) ............................................................................................. Piston (Tilt) ............................................................................................. Spring (Tilt) ............................................................................................ O-Ring ................................................................................................... Lug (Tilt Spool) ...................................................................................... Spool (Auxiliary) ..................................................................................... Screw ..................................................................................................... Cap ........................................................................................................ Stripper Bolt ........................................................................................... O-Ring (Tilt Spool Only) ......................................................................... Retainer ................................................................................................. Spacer ................................................................................................... Spring .................................................................................................... Valve Section (4th Function) .................................................................. Housing ............................................................................................. Screw ................................................................................................ Lockwasher ....................................................................................... Retainer Plate .................................................................................... Wiper ................................................................................................. O-Ring ............................................................................................... Spool (Auxiliary) (4th Function) ......................................................... Screw ................................................................................................ Cap .................................................................................................... Stripper Bolt ....................................................................................... Retainer ............................................................................................. Spacer ............................................................................................... Spring ................................................................................................

1 .. 1 6 12 6 6 6 1 1 1 1 1 1 1 6 3 3 1 6 3 3 .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. 1 1 6 12 6 6 6 1 1 1 1 1 1 1 6 3 3 1 6 3 3 1 1 2 4 2 2 2 1 2 1 1 2 1 1

33 34 35 36

1504440 1504434 1504814 1499676

1 3 3

1 4 4

37

1504807

Kit-Spool ................................................................................................ Kit-End Cap (Each Kit Services One Endcap On One Spool) ............... Kit-Seal (Each Kit Services One Spool) ................................................. Kit-Seal (Three Function) (Includes Instructions and Kits 1504451, 1504808, 1504814, and 1500170) ......................................................... Kit-Seal (Includes Kits 1504451, 1504808, 1504814, and 1504443) ....

1 ..

.. 1

ITEM

©2009 HYSTER COMPANY

See Service Manual for service procedures.

9-35

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE (FIGURE 9-14) THREE AND FOUR FUNCTION (S/N K005V05722A → EXC. 5753)

9-36

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION (S/N K005V05722A → EXC. 5753) KEY: A: Three Function Valve B: Four Function Valve ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

QTY A B

PART NO.

DESCRIPTION

1543927 1543928 14591 1559975 1559973 1559969 ..... ..... ..... ..... ..... ..... ..... ..... ..... 1559970 ..... ..... ..... ..... ..... ..... ..... ..... ..... 1559971 ..... ..... ..... ..... ..... ..... ..... ..... ..... 1559972 ..... ..... 1560679 1559974 16481 205123

Hydraulic Control Valve (Three Function) .................................................. Hydraulic Control Valve (Four Function) .................................................... Plug ............................................................................................................ Relief Valve (Steer Relief) ..................................................................... Relief Valve (3100 PSI) (Main Relief) .................................................... Valve Section ......................................................................................... Seal Plate .......................................................................................... Capscrew .......................................................................................... Wiper ................................................................................................. O-Ring ............................................................................................... Seal Plate .......................................................................................... Spring Seat ........................................................................................ Spring ................................................................................................ Cap .................................................................................................... Capscrew .......................................................................................... Valve Section ......................................................................................... Seal Plate .......................................................................................... Capscrew .......................................................................................... Wiper ................................................................................................. O-Ring ............................................................................................... Seal Plate .......................................................................................... Spring Seat ........................................................................................ Spring ................................................................................................ Cap .................................................................................................... Capscrew .......................................................................................... Valve Section (Third and Fourth Function) ............................................ Seal Plate .......................................................................................... Capscrew .......................................................................................... Wiper ................................................................................................. O-Ring ............................................................................................... Seal Plate .......................................................................................... Spring Seat ........................................................................................ Spring ................................................................................................ Cap .................................................................................................... Capscrew .......................................................................................... Valve Section ......................................................................................... Nut ......................................................................................................... Tie Rod .................................................................................................. O-Ring ................................................................................................... Relief Valve (Secondary Relief) ............................................................. O-Ring ................................................................................................... Spring ....................................................................................................

1 .. 2 1 1 1 1 2 2 2 1 2 1 1 2 1 1 2 2 2 1 2 1 1 2 1 1 2 2 2 1 2 1 1 2 1 3 3 5 1 1 2

.. 1 2 1 1 1 1 2 2 2 1 2 1 1 2 1 1 2 2 2 1 2 1 1 1 2 1 2 2 2 1 2 1 1 2 1 3 3 5 1 1 3

1559976 1559986 1559977

Kit-Tie Rod (Three Function) ................................................................. Kit-Tie Rod (Four Function) ................................................................... Kit-Seal (Services up to five sections) ...................................................

1 1 1

1 1 1

©2009 HYSTER COMPANY

See Service Manual for service procedures.

9-37

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION (S/N K005V05722A → EXC. 5753) KEY: A: Three Function Valve B: Four Function Valve ITEM

PART NO. 1559978

9-38

QTY A B

DESCRIPTION Kit-Spool (Services one section) ............................................................

See Service Manual for service procedures.

1

1

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

9-39

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC FILTER HOUSING (FIGURE 9-15)

9-40

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC FILTER HOUSING ITEM 1 2 3 4 4 5 6 7 8

PART NO.

DESCRIPTION

1397739 1397796 1397740 293778 293741 251099 181941 190785 190784 55434

Hydraulic Filter .................................................................................................... 1 Cover .............................................................................................................. 1 Bracket Wldmt (Filter) ..................................................................................... 1 Lockwasher .................................................................................................... 3 Capscrew ....................................................................................................... 3 Loctite ................................................................................................................. AR Seal (Tube) ..................................................................................................... 1 Washer ........................................................................................................... 1 Spring ............................................................................................................. 1 O-Ring ............................................................................................................ 1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

9-41

UNIT CODE K005 NORTH AMERICA

11/2009

MAST INSTALLATION (FIGURE 9-16) (→ S/N K005V05217A)

9-42

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

MAST INSTALLATION (→ S/N K005V05217A) ITEM 1 1 2 2 3 4 5 6 7 8 9 10 11 11 12 13 13 14 15 16

PART NO. c 248462 a 352288 b 2035312 d 2035314 192429 1387586 1389839 292531 292683 216877 16001 292526 e 1394672 f 1518377 1465518 e 1394688 f 1518378 1394689 15158 18585

DESCRIPTION

QTY

Rod End .............................................................................................................. Rod End .............................................................................................................. Tilt Cylinder (FFigure 9-18)................................................................................ Tilt Cylinder (FFigure 9-18)................................................................................ Bushing ............................................................................................................... Bushing ............................................................................................................... Pin ....................................................................................................................... Capscrew ............................................................................................................ Lockwasher ......................................................................................................... Nut ...................................................................................................................... Grease Fitting ..................................................................................................... Capscrew ............................................................................................................ Pin ....................................................................................................................... Pin ....................................................................................................................... Snap Ring ........................................................................................................... Retainer .............................................................................................................. Retainer .............................................................................................................. Capscrew ............................................................................................................ Washer ............................................................................................................... Capscrew ............................................................................................................

2 2 2 2 4 2 2 2 4 2 2 2 4 4 4 4 4 4 2 2

FOOTNOTES: a b c

12° Forward/6° Back 6° Forward/12° Back, 12° Forward/6° Back 6° Forward/12° Back, and 6° Forward/6° Back

©2009 HYSTER COMPANY

d e f

6° Forward/6° Back → S/N K005V03346Z S/N K005V03347Z →

See Service Manual for service procedures.

9-43

UNIT CODE K005 NORTH AMERICA

11/2009

MAST INSTALLATION (FIGURE 9-17) (S/N K005V05218A →)

9-44

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

MAST INSTALLATION (S/N K005V05218A →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

..... 248462 192429 1532691 16830 15158 241079 216877 1581852 1581592 292527 16001 16015 1646441 1485449 1465518 1485443 1502645

Tilt Cylinder (FFigure 9-18)................................................................................ Rod End .............................................................................................................. Bushing ............................................................................................................... Pin ....................................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Anchor ................................................................................................................ Nut ...................................................................................................................... Washer ............................................................................................................... Capscrew ............................................................................................................ Capscrew ............................................................................................................ Grease Fitting ..................................................................................................... Grease Fitting ..................................................................................................... Capscrew ............................................................................................................ Bushing ............................................................................................................... Snap Ring ........................................................................................................... Pin ....................................................................................................................... Washer ...............................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 4 4 2 2 4 2 2 2 2 4 2 4 2 4 2 2

9-45

UNIT CODE K005 NORTH AMERICA

11/2009

TILT CYLINDER (FIGURE 9-18)

ITEM

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO.

DESCRIPTION

QTY

a 2035312 b 2035314 2035315 a 2035316 b 2035318 b 1383031 1380878 352247 2036547 199917 193550 193554 334155 2044373 199917 46629 270330 1381085 638248

Tilt Cylinder ......................................................................................................... Tilt Cylinder ......................................................................................................... Tube Wldmt-Cylinder ...................................................................................... Cylinder Rod ................................................................................................... Cylinder Rod ................................................................................................... Spacer ............................................................................................................ Gland .............................................................................................................. Piston ............................................................................................................. Locknut ........................................................................................................... O-Ring ............................................................................................................ Wear Ring ...................................................................................................... Rod Wiper ...................................................................................................... Wear Ring ...................................................................................................... Piston Seal ..................................................................................................... O-Ring ............................................................................................................ O-Ring ............................................................................................................ Back-Up Ring ................................................................................................. Rod Seal (Rod) ............................................................................................... Back-Up Ring .................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1493306

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

6° Forward/12° Back, 12° Forward/6° Back

9-46

b

6° Forward/6° Back

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

9-47

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC PUMP (FIGURE 9-19) (→ S/N K005D02086)

9-48

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC PUMP (→ S/N K005D02086) KEY: A: 2100 mm Long Wheel Base (H100-120XM) B: 1830/1880 mm Short Wheel Base (H70-90XM) ITEM

1 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY A B

PART NO.

DESCRIPTION

2035981 2035983 1466441 1466440 1466442 1360875 1466443 1360875 1466445 1466444 1466446 1466447 1151722 176167 1466396 311277 1466397 176169 372111 1453776 1453775 176173

Hydraulic Pump .......................................................................................... Hydraulic Pump .......................................................................................... Gear Set ................................................................................................ Gear Set ................................................................................................ Cover (Port End) .................................................................................... Bushing ............................................................................................. Cover (Shaft End) .................................................................................. Bushing ............................................................................................. Housing .................................................................................................. Housing .................................................................................................. Capscrew ............................................................................................... Stud ....................................................................................................... Dowel ..................................................................................................... Washer .................................................................................................. Bearing .................................................................................................. Snap Ring .............................................................................................. Snap Ring .............................................................................................. Seal ........................................................................................................ Thrust Plate ........................................................................................... Seal ........................................................................................................ Seal ........................................................................................................ Seal ........................................................................................................

1 .. 1 .. 1 2 1 2 1 .. 4 4 4 4 1 1 1 1 2 2 2 2

.. 1 .. 1 1 2 1 2 .. 1 4 4 4 4 1 1 1 1 2 2 2 2

1466394 1466395 1466398

Kit-Seal (Outer) .......................................................................................... Kit-Seal (Inner) ........................................................................................... Kit-Pump Thrust Plate ................................................................................

1 1 1

1 1 1

©2009 HYSTER COMPANY

See Service Manual for service procedures.

9-49

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC PUMP (FIGURE 9-20) (S/N K005D02087 →)

9-50

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HYDRAULIC PUMP (S/N K005D02087 →) KEY: A: 2100 mm Long Wheel Base (H100-120XM) B: 1830/1880 mm Short Wheel Base (H70-90XM) ITEM

1 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY A B

PART NO.

DESCRIPTION

2038202 2038201 1468469 1468468 1466442 1360875 1466443 1360875 1466444 1468578 1466446 1466447 1151722 176167 ..... 311277 ..... 176169 ..... 1453776 1453775 176173

Hydraulic Pump .......................................................................................... Hydraulic Pump .......................................................................................... Gear Set ................................................................................................ Gear Set ................................................................................................ Cover (Port End) .................................................................................... Bushing ............................................................................................. Cover (Shaft End) .................................................................................. Bushing ............................................................................................. Housing .................................................................................................. Housing .................................................................................................. Capscrew ............................................................................................... Stud ....................................................................................................... Dowel ..................................................................................................... Washer .................................................................................................. Bearing .................................................................................................. Snap Ring .............................................................................................. Snap Ring .............................................................................................. Seal ........................................................................................................ Plate ....................................................................................................... Seal ........................................................................................................ Seal ........................................................................................................ Seal ........................................................................................................

1 .. 1 .. 1 2 1 2 1 .. 4 4 4 4 1 1 1 1 2 2 2 2

.. 1 .. 1 1 2 1 2 .. 1 4 4 4 4 1 1 1 1 2 2 2 2

1466394 1468470 1468576

Kit-Seal (Outer) .......................................................................................... Kit-Seal (Inner) ........................................................................................... Kit-Pump Thrust Plate ................................................................................

1 1 1

1 1 1

©2009 HYSTER COMPANY

See Service Manual for service procedures.

9-51

UNIT CODE K005 NORTH AMERICA

11/2009

NOTES

9-52

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

10

MAST-TWO STAGE LIMITED FREE-LIFT

11/2009

UNIT CODE K005 NORTH AMERICA

SECTION 10 MAST-TWO STAGE LIMITED FREE-LIFT DESCRIPTION

PAGE

CARRIAGE TWO STAGE LIMITED FREE-LIFT ............................................................................................................ FORK POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE - TWO STAGE LIMITED FREE-LIFT ..... STANDARD TAPER HOOK TYPE (H100-120XM) - TWO STAGE LIMITED FREE-LIFT .......................... STANDARD TAPER HOOK TYPE (H70-90XM) - TWO STAGE LIMITED FREE-LIFT .............................. HEADER HOSE TWO STAGE LIMITED FREE-LIFT (→ S/N A749L03337) (→ S/N A750L02645) .................................... TWO STAGE LIMITED FREE-LIFT (S/N A749L03338 → EXC. 6018) (S/N A750L02646 →) ................. INNER MAST TWO STAGE LIMITED FREE-LIFT ............................................................................................................ LOAD BACKREST EXTENSION TWO STAGE LIMITED FREE-LIFT ............................................................................................................ MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT ............................................................................................................ MAIN LIFT TWO STAGE LIMITED FREE-LIFT ............................................................................................................ OUTER MAST TWO STAGE LIMITED FREE-LIFT ............................................................................................................

©2009 HYSTER COMPANY

See Service Manual for service procedures.

10-26 10-32 10-31 10-30 10-18 10-22 10-6 10-28 10-14 10-10 10-2

10-1

UNIT CODE K005 NORTH AMERICA

11/2009

OUTER MAST (FIGURE 10-1) TWO STAGE LIMITED FREE-LIFT

10-2

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

OUTER MAST TWO STAGE LIMITED FREE-LIFT A749 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Outer Mast

3050 mm (120.1 in.)

3650 mm (143.7 in.)

4250 mm (167.3 in.)

4950 mm (194.9 in.)

A749 3050

A749 3650

A749 4250

A749 4950

2036050

2036051

2036052

2036054

1395342

1395348

1395354

1395361

A749 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Outer Mast

5550 mm (218.5 in.)

6150 mm (242.1 in.)

A749 5550

A749 6150

2036055

2036056

1395367

1395373

A750 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Outer Mast

2790 mm (109.8 in.)

3390 mm (133.5 in.)

3990 mm (157.1 in.)

4690 mm (184.6 in.)

A750 2790

A750 3390

A750 3990

A750 4690

2036057

2036058

2036059

2036061

1395342

1395348

1395354

1395361

A750 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Outer Mast

5290 mm (208.3 in.)

5890 mm (231.9 in.)

A750 5290

A750 5890

2036062

2036063

1395367

1395373

KEY: A: H70-90XM B: H100-120XM ITEM

PART NO. b. . . . .

©2009 HYSTER COMPANY

QTY A B

DESCRIPTION Mast Assy ................................................................................................... See Service Manual for service procedures.

1

1 10-3

UNIT CODE K005 NORTH AMERICA

11/2009

OUTER MAST TWO STAGE LIMITED FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM 1 2 3 3 3 4 5 6 7 8 9 10 11

PART NO. b. . . . . 1500744 a 1399203 a 1399204 a 1399205 1465072 126765 161273 161272 104264 104506 1485449 1465518

QTY A B

DESCRIPTION

Outer Mast ............................................................................................. 1 Stubshaft ........................................................................................... 2 Load Roller (123.55 mm) ("A") ............................................................... 2 Load Roller 5 in. ("B") (0,76 mm) ........................................................... 2 Load Roller (125.07 mm) ("C") (1,52 mm) ............................................. 2 Snap Ring .............................................................................................. 2 Shim ....................................................................................................... 12 Shim (0.020 in.) ..................................................................................... AR Shim (0.007 in.) ..................................................................................... AR Wear Strip .............................................................................................. 2 O-Ring ................................................................................................... 4 Bushing .................................................................................................. 2 Snap Ring .............................................................................................. 4

1 2 2 2 2 2 12 AR AR 2 4 2 4

FOOTNOTES: a

Letter Located on Inside Surface of Load Roller

10-4

b

Refer to Table

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

10-5

UNIT CODE K005 NORTH AMERICA

11/2009

INNER MAST (FIGURE 10-2) TWO STAGE LIMITED FREE-LIFT

10-6

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

INNER MAST TWO STAGE LIMITED FREE-LIFT A749 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Inner Mast

3050 mm (120.1 in.)

3650 mm (143.7 in.)

4250 mm (167.3 in.)

4950 mm (194.9 in.)

A749 3050

A749 3650

A749 4250

A749 4950

2036050

2036051

2036052

2036054

1395384

1395390

1395396

1395403

A749 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Inner Mast

5550 mm (218.5 in.)

6150 mm (242.1 in.)

A749 5550

A749 6150

2036055

2036056

1395409

1395415

A750 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Inner Mast

2790 mm (109.8 in.)

3390 mm (133.5 in.)

3990 mm (157.1 in.)

4690 mm (184.6 in.)

A750 2790

A750 3390

A750 3990

A750 4690

2036057

2036058

2036059

2036061

1395384

1395390

1395396

1395403

A750 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Inner Mast

5290 mm (208.3 in.)

5890 mm (231.9 in.)

A750 5290

A750 5890

2036062

2036063

1395409

1395415

KEY: A: H70-90XM B: H100-120XM ITEM

PART NO. b. . . . .

©2009 HYSTER COMPANY

QTY A B

DESCRIPTION Mast Assy ................................................................................................... See Service Manual for service procedures.

1

1 10-7

UNIT CODE K005 NORTH AMERICA

11/2009

INNER MAST TWO STAGE LIMITED FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM 1 2 3 3 3 4 5 6 7 8 9 10 11 12 12 13

PART NO. b. . . . . 1500744 a 1399203 a 1399204 a 1399205 1465072 126765 1389846 12891 1389959 320161 292683 132860 1387745 1387744 1389932

QTY A B

DESCRIPTION Inner Mast .............................................................................................. Stubshaft ........................................................................................... Load Roller (123.55 mm) ("A") ............................................................... Load Roller 5 in. ("B") (0,76 mm) ........................................................... Load Roller (125.07 mm) ("C") (1,52 mm) ............................................. Snap Ring .............................................................................................. Shim ....................................................................................................... Spacer ................................................................................................... Snap Ring .............................................................................................. Bracket ................................................................................................... Washer .................................................................................................. Lockwasher ............................................................................................ Capscrew ............................................................................................... Chain Sheave ........................................................................................ Chain Sheave ........................................................................................ Stubshaft ................................................................................................

1 2 2 2 2 2 12 2 2 2 2 2 2 2 .. 2

1 2 2 2 2 2 12 2 2 2 2 2 2 .. 2 2

FOOTNOTES: a

Letter Located on Inside Surface of Load Roller

10-8

b

Refer to Table

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

10-9

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN LIFT (FIGURE 10-3) TWO STAGE LIMITED FREE-LIFT

10-10

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN LIFT TWO STAGE LIMITED FREE-LIFT A749 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

3050 mm (120.1 in.)

3650 mm (143.7 in.)

4250 mm (167.3 in.)

4950 mm (194.9 in.)

A749 3050

A749 3650

A749 4250

A749 4950

Mast Assy

2036050

2036051

2036052

2036054

17

Chain

182342

191072

191076

291256

27

Hose Assy (LH)

1399086

1399098

1399110

1399128

29

Hose Assy (RH)

1474605

1399086

1399098

1399116

Mast Group Number

A749 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

5550 mm (218.5 in.)

6150 mm (242.1 in.)

A749 5550

A749 6150

Mast Assy

2036055

2036056

17

Chain

1395450

304303

27

Hose Assy (LH)

1399144

1399160

29

Hose Assy (RH)

1399132

1399148

Mast Group Number

A750 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

2790 mm (109.8 in.)

3390 mm (133.5 in.)

3990 mm (157.1 in.)

4690 mm (184.6 in.)

A750 2790

A750 3390

A750 3990

A750 4690

Mast Assy

2036057

2036058

2036059

2036061

17

Chain

338647

348149

356917

357025

27

Hose Assy (LH)

1399081

1399093

1399105

1399123

29

Hose Assy (RH)

1486838

1399081

1399093

1399111

Mast Group Number

©2009 HYSTER COMPANY

See Service Manual for service procedures.

10-11

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN LIFT TWO STAGE LIMITED FREE-LIFT A750 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

5290 mm (208.3 in.)

5890 mm (231.9 in.)

A750 5290

A750 5890

Mast Assy

2036062

2036063

17

Chain

1395492

1395499

27

Hose Assy (LH)

1399139

1399155

29

Hose Assy (RH)

1399127

1399143

Mast Group Number

KEY: A: H70-90XM B: H100-120XM ITEM 1 2 2 3 3 4 5 6 7 8 9 10 11 12 12 12 13 14 15 16 17 18 19 19 20 20 21 21 22 22 10-12

PART NO. c. . . . . ..... 2035787 2036856 110178 16483 304523 332061 142247 1325120 1389923 292682 296024 1474399 b 1389844 a 1389845 1389845 313828 287860 316826 1389921 c. . . . . 1388019 16541 16484 16559 16484 315262 319891 14603 16486

QTY A B

DESCRIPTION

Mast Assy ................................................................................................... 1 Main Cylinder (FFigure 10-4)................................................................ 2 Hyd Velocity Fuse .................................................................................. 2 Hyd Velocity Fuse .................................................................................. .. Fitting ..................................................................................................... 2 O-Ring ............................................................................................... 1 Snap Ring .............................................................................................. 2 Washer .................................................................................................. 2 Shim ....................................................................................................... AR Shim ....................................................................................................... AR Bracket (RH) .......................................................................................... 1 Lockwasher ............................................................................................ 2 Capscrew ............................................................................................... 2 Bracket Wldmt ....................................................................................... 2 Clamp .................................................................................................... 2 Clamp .................................................................................................... 2 Clamp .................................................................................................... .. Nut ......................................................................................................... 10 Capscrew ............................................................................................... 4 Nut ......................................................................................................... 4 Bracket (LH) ........................................................................................... 1 Chain ..................................................................................................... 2 Housing .................................................................................................. 1 Fitting ..................................................................................................... 1 O-Ring ............................................................................................... 1 Fitting ..................................................................................................... 1 O-Ring ............................................................................................... 1 Lowering Control Valve .......................................................................... 1 Lowering Control Valve .......................................................................... .. Plug ........................................................................................................ 1 O-Ring ............................................................................................... 1 See Service Manual for service procedures.

1 2 .. 2 2 1 2 2 AR AR 1 2 2 2 .. .. 2 10 4 4 1 2 1 1 1 1 1 .. 1 1 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN LIFT TWO STAGE LIMITED FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM 23 24 25 26 27 28 29 30 30 31 32 32 33 33 34 35 36 37

PART NO.

QTY A B

DESCRIPTION

292511 1387324 1387399 1399248 c. . . . . 379405 c. . . . . 112989 115696 221717 1331990 1331991 327591 339932 15222 239503 320160 1465585

Capscrew ............................................................................................... Hose Assy .............................................................................................. Hose Assy .............................................................................................. Fitting ..................................................................................................... Hose Assy (LH) ...................................................................................... Clamp .................................................................................................... Hose Assy (RH) ..................................................................................... Hose Clamp ........................................................................................... Hose Clamp ........................................................................................... Nut ......................................................................................................... Chain Anchor ......................................................................................... Chain Anchor ......................................................................................... Pin (Anchor) ........................................................................................... Pin (Anchor) ........................................................................................... Cotter Pin ............................................................................................... Nut ......................................................................................................... Washer .................................................................................................. Hose Clamp ...........................................................................................

2 1 1 1 1 4 1 4 .. 4 2 .. 2 .. 2 4 4 4

2 1 1 1 1 4 1 .. 4 4 .. 2 .. 2 2 4 4 4

FOOTNOTES: a b

Lift Height → 6150 mm Lift Height 6150 mm →

©2009 HYSTER COMPANY

c

Refer to Table

See Service Manual for service procedures.

10-13

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN CYLINDER (FIGURE 10-4) TWO STAGE LIMITED FREE-LIFT

10-14

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT A749 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3050 mm (120.1 in.)

3650 mm (143.7 in.)

4250 mm (167.3 in.)

4950 mm (194.9 in.)

Mast Group Number

A749 3050

A749 3650

A749 4250

A749 4950

Cylinder Group Number

8604051

8604057

8604063

8604070

2035804

2035805

2035806

2035808

Cylinder Assy 1

Tube WldmtCylinder

2036181

2036182

2036183

2036185

2

Cylinder Rod

2036195

2036196

2036197

2036199

6

Spacer

----

----

----

367139

A749 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

5550 mm (218.5 in.)

6150 mm (242.1 in.)

Mast Group Number

A749 5550

A749 6150

Cylinder Group Number

8604076

8604022

2035809

2035810

Cylinder Assy 1

Tube WldmtCylinder

2036186

2036194

2

Cylinder Rod

2036200

2036207

6

Spacer

367140

2036211

A750 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

2790 mm (109.8 in.)

3390 mm (133.5 in.)

3990 mm (157.1 in.)

4690 mm (184.6 in.)

Mast Group Number

A750 2790

A750 3390

A750 3990

A750 4690

Cylinder Group Number

8603801

8603807

8603813

8603820

2035811

2035812

2035813

2035815

Cylinder Assy 1

Tube WldmtCylinder

2036187

2036188

2036189

2036191

2

Cylinder Rod

2036201

2036202

2036203

2036205

6

Spacer

----

----

----

2036209

©2009 HYSTER COMPANY

See Service Manual for service procedures.

10-15

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT A750 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

5290 mm (208.3 in.)

5890 mm (231.9 in.)

Mast Group Number

A750 5290

A750 5890

Cylinder Group Number

8603826

8603853

2035816

2035817

Cylinder Assy

ITEM 1 2 3 3 3 3 4 4 4 4 5 5 6 7 7 7 7 8 8 8 8 9 9 9 10 10 10 11 11 11 11 10-16

1

Tube WldmtCylinder

2036192

2036193

2

Cylinder Rod

2036206

2036208

6

Spacer

2036210

381110

PART NO. c. . . . . c. . . . . c. . . . . a 2033243 b 2033281 a 2033281 b 2033299 a 215425 b 297532 a 297532 b 215301 2035787 2036856 c. . . . . a 1383066 b 1383067 a 1383067 b 1383068 a 270077 b 327807 a 327807 b 201829 a 57664 b 15879 15879 a 1381061 b 1381062 1381062 a 638249 b 327808 a 327808 b 638250

DESCRIPTION

QTY

Cylinder Assy ...................................................................................................... Tube Wldmt-Cylinder ...................................................................................... Cylinder Rod ................................................................................................... Gland .............................................................................................................. Gland .............................................................................................................. Gland .............................................................................................................. Gland .............................................................................................................. Wear Ring ...................................................................................................... Wear Ring ...................................................................................................... Wear Ring ...................................................................................................... Wear Ring ...................................................................................................... Hyd Velocity Fuse .......................................................................................... Hyd Velocity Fuse .......................................................................................... Spacer ............................................................................................................ Rod Wiper ...................................................................................................... Rod Wiper ...................................................................................................... Rod Wiper ...................................................................................................... Rod Wiper ...................................................................................................... Rod Seal ......................................................................................................... Rod Seal ......................................................................................................... Rod Seal ......................................................................................................... Rod Seal ......................................................................................................... O-Ring ............................................................................................................ O-Ring ............................................................................................................ O-Ring ............................................................................................................ Rod Seal ......................................................................................................... Rod Seal ......................................................................................................... Rod Seal ......................................................................................................... Back-Up Ring ................................................................................................. Back-Up Ring ................................................................................................. Back-Up Ring ................................................................................................. Back-Up Ring ................................................................................................. See Service Manual for service procedures.

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT ITEM 12 12 12 13 13 13

PART NO.

DESCRIPTION

a 297532 b 351531 351531 a 638249 b 351532 351532 2035784 2035785 2035786

QTY

Wear Ring ...................................................................................................... Wear Ring ...................................................................................................... Wear Ring ...................................................................................................... Back-Up Ring ................................................................................................. Back-Up Ring ................................................................................................. Back-Up Ring .................................................................................................

.. .. .. .. .. ..

Kit-Seal (Class III up to 5550 mm) ................................................................. Kit-Seal (Class III 5550 mm and up, Class IV up to 5550 mm) ...................... Kit-Seal (Class IV 5550 mm and up) ..............................................................

.. .. ..

FOOTNOTES: a b

Lift Height → 5550 mm Lift Height 5550 mm →

©2009 HYSTER COMPANY

c

Refer to Table

See Service Manual for service procedures.

10-17

UNIT CODE K005 NORTH AMERICA

11/2009

HEADER HOSE (FIGURE 10-5) TWO STAGE LIMITED FREE-LIFT (→ S/N A749L03337) (→ S/N A750L02645)

10-18

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HEADER HOSE TWO STAGE LIMITED FREE-LIFT (→ S/N A749L03337) (→ S/N A750L02645) A749 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

3050 mm (120.1 in.)

3650 mm (143.7 in.)

4250 mm (167.3 in.)

4950 mm (194.9 in.)

A749 3050

A749 3650

A749 4250

A749 4950

2036050

2036051

2036052

2036054

1

Hose Assy

1399551

1399559

1399565

1399576

2

Hose Assy

1399702

1399703

1399704

1399705

A749 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

5550 mm (218.5 in.)

6150 mm (242.1 in.)

A749 5550

A749 6150

2036055

2036056

1

Hose Assy

1399593

1399609

2

Hose Assy

1399706

1399707

A750 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

2790 mm (109.8 in.)

3390 mm (133.5 in.)

3990 mm (157.1 in.)

4690 mm (184.6 in.)

A750 2790

A750 3390

A750 3990

A750 4690

2036057

2036058

2036059

2036061

1

Hose Assy

1399551

1399559

1399565

1399576

2

Hose Assy

1399702

1399703

1399704

1399705

A750 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

5290 mm (208.3 in.)

5890 mm (231.9 in.)

A750 5290

A750 5890

2036062

2036063

1

Hose Assy

1399593

1399609

2

Hose Assy

1399706

1399707

©2009 HYSTER COMPANY

See Service Manual for service procedures.

10-19

UNIT CODE K005 NORTH AMERICA

11/2009

HEADER HOSE TWO STAGE LIMITED FREE-LIFT (→ S/N A749L03337) (→ S/N A750L02645) KEY: A: Three Function B: Four Function ITEM

PART NO. a. . . . . a. . . . . a. . . . . 1465489 16448 1389961 1332705 320171 58902 2035791 293797 287844 313805

1 2 3 4 5 6 7 8 9 10 11 12

QTY A B

DESCRIPTION Mast Assy ................................................................................................... Hose Assy .............................................................................................. Hose Assy .............................................................................................. Hose Clamp ............................................................................................... Fitting ......................................................................................................... Bracket Wldmt ............................................................................................ Hose Sheave .............................................................................................. Washer ....................................................................................................... Snap Ring .................................................................................................. Hose Clamp ............................................................................................... Capscrew ................................................................................................... Capscrew ................................................................................................... Nut ..............................................................................................................

1 1 .. 4 2 1 1 1 1 2 2 2 2

1 1 1 8 4 2 2 2 2 4 4 4 4

FOOTNOTES: a

Refer to Table

10-20

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

10-21

UNIT CODE K005 NORTH AMERICA

11/2009

HEADER HOSE (FIGURE 10-6) TWO STAGE LIMITED FREE-LIFT (S/N A749L03338 → EXC. 6018) (S/N A750L02646 →)

10-22

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HEADER HOSE TWO STAGE LIMITED FREE-LIFT (S/N A749L03338 → EXC. 6018) (S/N A750L02646 →) A749 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

3050 mm (120.1 in.)

3650 mm (143.7 in.)

4250 mm (167.3 in.)

4950 mm (194.9 in.)

A749 3050

A749 3650

A749 4250

A749 4950

2036050

2036051

2036052

2036054

1

Hose Assy

1506889

1506895

1506901

1506908

2

Hose Assy (RH)

1506932

1506937

1506943

1506950

3

Hose Assy (LH)

1506894

1506900

1506906

1506913

A749 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

5550 mm (218.5 in.)

6150 mm (242.1 in.)

A749 5550

A749 6150

2036055

2036056

1

Hose Assy

1506914

1506920

2

Hose Assy (RH)

1506956

1506962

3

Hose Assy (LH)

1506919

1506925

A750 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

2790 mm (109.8 in.)

3390 mm (133.5 in.)

3990 mm (157.1 in.)

4690 mm (184.6 in.)

A750 2790

A750 3390

A750 3990

A750 4690

2036057

2036058

2036059

2036061

1

Hose Assy

1506889

1506895

1506901

1506908

2

Hose Assy (RH)

1506932

1506937

1506943

1506950

3

Hose Assy (LH)

1506894

1506900

1506906

1506913

©2009 HYSTER COMPANY

See Service Manual for service procedures.

10-23

UNIT CODE K005 NORTH AMERICA

11/2009

HEADER HOSE TWO STAGE LIMITED FREE-LIFT (S/N A749L03338 → EXC. 6018) (S/N A750L02646 →) A750 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

5290 mm (208.3 in.)

5890 mm (231.9 in.)

A750 5290

A750 5890

2036062

2036063

1

Hose Assy

1506914

1506920

2

Hose Assy (RH)

1506956

1506962

3

Hose Assy (LH)

1506919

1506925

KEY: A: Three Function B: Four Function ITEM

PART NO. a. . . . . a. . . . . a. . . . . a. . . . . 1465489 1477578 1495279 332057 1477570 292683 292538 2035791 292503 287844 313805 16448

1 2 3 4 5 6 6 7 8 9 10 11 12 13 14

QTY A B

DESCRIPTION Mast Assy ................................................................................................... Hose Assy .............................................................................................. Hose Assy (RH) ..................................................................................... Hose Assy (LH) ...................................................................................... Hose Clamp ........................................................................................... Spacer ................................................................................................... Hose Sheave ......................................................................................... Bushing ............................................................................................. Stubshaft ................................................................................................ Lockwasher ............................................................................................ Capscrew ............................................................................................... Hose Clamp ........................................................................................... Capscrew ............................................................................................... Capscrew ............................................................................................... Nut ......................................................................................................... Fitting .....................................................................................................

1 2 .. .. 2 1 1 1 1 1 1 2 2 2 4 2

1 2 1 1 2 1 1 1 1 1 1 2 2 2 4 2

FOOTNOTES: a

Refer to Table

10-24

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

10-25

UNIT CODE K005 NORTH AMERICA

11/2009

CARRIAGE (FIGURE 10-7) TWO STAGE LIMITED FREE-LIFT

10-26

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

CARRIAGE TWO STAGE LIMITED FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM

1 1 1 1 1 2 3 4 5 6 7 8 8 9 9 10 11 12 13 14 15 15 15 16 17 18 19

PART NO. 2035667 2035669 2035671 a 2037706 2035672 1388092 1388094 1387447 a 1465226 1387448 1500744 a 1465177 a 1387993 a 1465028 a 292683 a 292528 1387285 1387286 327591 339932 15222 221717 1465072 1399224 126765 b 1511882 c 1511883 1511884 a 16001 a 66333 a 192425 a 192424

QTY A B

DESCRIPTION

Carriage (48 in.) ......................................................................................... 1 Carriage (60 in.) ......................................................................................... 1 Carriage (54 in.) ......................................................................................... .. Carriage (54 in.) ......................................................................................... .. Carriage (60 in.) ......................................................................................... .. Carriage Wldmt (48 in.) .......................................................................... 1 Carriage Wldmt (60 in.) .......................................................................... 1 Carriage Wldmt (54 in.) .......................................................................... .. Carriage Wldmt (54 in.) .......................................................................... .. Carriage Wldmt (60 in.) .......................................................................... .. Stubshaft ........................................................................................... 6 Bracket ................................................................................................... .. Side Roller ............................................................................................. .. Pin .......................................................................................................... .. Lockwasher ............................................................................................ .. Capscrew ............................................................................................... .. Chain Anchor ......................................................................................... 2 Chain Anchor ......................................................................................... .. Pin (Anchor) ........................................................................................... 2 Pin (Anchor) ........................................................................................... .. Cotter Pin ............................................................................................... 2 Nut ......................................................................................................... 4 Snap Ring .............................................................................................. 6 Spacer ................................................................................................... 2 Shim ....................................................................................................... AR Load Roller (100.91 mm) ("A") ............................................................... 6 Load Roller (101.67 mm ) ("B") (0,26 mm) ............................................ 6 Load Roller (102.43 mm) ("C") (1,52 mm) ............................................. 6 Grease Fitting ........................................................................................ .. Roll Pin .................................................................................................. .. Shim (0.062 in.) ..................................................................................... .. Shim (0.030 in.) ..................................................................................... ..

.. .. 1 1 1 .. .. 1 1 1 6 2 2 2 4 4 .. 2 .. 2 2 4 6 2 AR 6 6 6 2 2 AR AR

FOOTNOTES: a b

Attachment Carriage (H90XM, 100XM) Letter "A" Located on Inside Surface of Load Roller

©2009 HYSTER COMPANY

c

Letter "B" Located on inside Surface of Load Roller

See Service Manual for service procedures.

10-27

UNIT CODE K005 NORTH AMERICA

11/2009

LOAD BACKREST EXTENSION (FIGURE 10-8) TWO STAGE LIMITED FREE-LIFT

10-28

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

LOAD BACKREST EXTENSION TWO STAGE LIMITED FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3 4 5

PART NO. 1387341 a 1387342 1387348 a 1464863 1387343 a 1387344 1387904 a 1464864 1387345 a 1387346 1387349 a 1464865 1387330 221771 b 296423 292656 292683

QTY A B

DESCRIPTION Load Backrest (48 in.) ................................................................................ Load Backrest (48 in.) ................................................................................ Load Backrest (48 in.) ................................................................................ Load Backrest (48 in.) ................................................................................ Load Backrest (54 in.) ................................................................................ Load Backrest (54 in.) ................................................................................ Load Backrest (54 in.) ................................................................................ Load Backrest (54 in.) ................................................................................ Load Backrest (60 in.) ................................................................................ Load Backrest (60 in.) ................................................................................ Load Backrest (60 in.) ................................................................................ Load Backrest (60 in.) ................................................................................ Capscrew ............................................................................................... Washer .................................................................................................. Washer .................................................................................................. Nut ......................................................................................................... Lockwasher ............................................................................................

1 1 .. .. 1 1 .. .. 1 1 .. .. 4 4 4 4 4

.. .. 1 1 .. .. 1 1 .. .. 1 1 4 4 4 4 4

FOOTNOTES: a

For Polished Forks with Full Bottom Taper

©2009 HYSTER COMPANY

b

Optional

See Service Manual for service procedures.

10-29

UNIT CODE K005 NORTH AMERICA

11/2009

FORK (FIGURE 10-9) STANDARD TAPER HOOK TYPE (H70-90XM) — TWO STAGE LIMITED FREE-LIFT

KEY: A: H70XM (50 mm x 125 mm) (2 in. x 5 in.) B: H80XM (50 mm x 125 mm) (2 in. x 5 in.) C: H80XM (50 mm x 150 mm) (2 in. x 6 in.) D: H90XM (50 mm x 125 mm) (2 in. x 5 in.) E: H90XM (50 mm x 150 mm) (2 in. x 6 in.) ITEM 1 1 1 1 1 1 1 1 2 3 4 5

10-30

PART NO.

DESCRIPTION

A

367420 367421 367422 1399915 367423 1399916 367424 1399917 1523739 1523732 1523737 1500784

Fork (42 in.) ...................................................................... Fork (48 in.) ...................................................................... Fork (54 in.) ...................................................................... Fork (54 in.) ...................................................................... Fork (60 in.) ...................................................................... Fork (60 in.) ...................................................................... Fork (72 in.) ...................................................................... Fork (72 in.) ...................................................................... Kit-Latch ........................................................................... Knob ............................................................................ Pin ................................................................................ Spring ..........................................................................

See Service Manual for service procedures.

2 2 2 .. 2 .. 2 .. 2 1 1 1

QTY B C 2 2 2 .. .. .. .. .. 2 1 1 1

.. .. .. .. .. 2 .. 2 2 1 1 1

D

E

2 2 .. .. .. .. .. .. 2 1 1 1

.. .. .. 2 .. 2 .. 2 2 1 1 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FORK (FIGURE 10-10) STANDARD TAPER HOOK TYPE (H100-120XM) — TWO STAGE LIMITED FREE-LIFT

KEY: A: H100XM (50 mm x 150 mm) (2 in. x 6 in.) B: H100XM (60 mm x 150 mm) (2.36 in. x 6 in.) C: H110XM (50 mm x 150 mm) (2 in. x 6 in.) D: H110 XM (60 mm x 150 mm) (2.36 in. x 6 in.) E: H120XM (60 mm x 150 mm) (2.36 in. x 6 in.) ITEM 1 1 1 1 1 1 1 1 1 2 3 4 5

PART NO.

DESCRIPTION

1399919 1458264 1399920 1333001 1399921 1333002 1399922 1333003 1333004 1523742 1523732 1523741 1500786

Fork (42 in.) ...................................................................... Fork (42 in.) ...................................................................... Fork (48 in.) ...................................................................... Fork (48 in.) ...................................................................... Fork (54 in.) ...................................................................... Fork (54 in.) ...................................................................... Fork (60 in.) ...................................................................... Fork (60 in.) ...................................................................... Fork (72 in.) ...................................................................... Kit-Latch (Class IV) .......................................................... Knob ............................................................................ Pin ................................................................................ Spring ..........................................................................

©2009 HYSTER COMPANY

A

See Service Manual for service procedures.

2 .. 2 .. 2 .. 2 .. .. 2 1 1 1

QTY B C .. .. .. .. .. .. .. .. 2 2 1 1 1

2 .. 2 .. .. .. .. .. .. 2 1 1 1

D

E

.. .. .. .. .. 2 .. 2 2 2 1 1 1

.. 2 .. 2 .. 2 .. 2 2 2 1 1 1

10-31

UNIT CODE K005 NORTH AMERICA

11/2009

FORK (FIGURE 10-11) POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE — TWO STAGE LIMITED FREE-LIFT

KEY: A: H70-90XM (40 mm x 200 mm) (1.5 in. x 8 in.) B: H100-120XM (40 mm x 250 mm) (1.5 in. x 10 in.) ITEM 1 1 1 1 2 2 3 4 4 5 5

10-32

QTY A B

PART NO.

DESCRIPTION

1465545 1465547 1465546 1465548 1523736 1523742 1523732 1523737 1523741 1500784 1500786

Fork (48 in.) ................................................................................................ Fork (48 in.) ................................................................................................ Fork (54 in.) ................................................................................................ Fork (54 in.) ................................................................................................ Kit-Latch ..................................................................................................... Kit-Latch (Class IV) .................................................................................... Knob ...................................................................................................... Pin .......................................................................................................... Pin .......................................................................................................... Spring .................................................................................................... Spring ....................................................................................................

See Service Manual for service procedures.

2 .. 2 .. 2 .. 1 1 .. 1 ..

.. 2 .. 2 .. 2 1 .. 1 .. 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

11

MAST-TWO STAGE FULL FREE-LIFT

11/2009

UNIT CODE K005 NORTH AMERICA

SECTION 11 MAST-TWO STAGE FULL FREE-LIFT DESCRIPTION

PAGE

CARRIAGE TWO STAGE FULL FREE-LIFT .................................................................................................................. FORK POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE - TWO STAGE FULL FREE-LIFT .......... STANDARD TAPER HOOK TYPE (H100-120XM) - TWO STAGE FULL FREE-LIFT ............................... STANDARD TAPER HOOK TYPE (H70-90XM) - TWO STAGE FULL FREE-LIFT ................................... FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT .................................................................................................................. HEADER HOSE TWO STAGE FULL FREE-LIFT .................................................................................................................. INNER AND FREE-LIFT MAST TWO STAGE FULL FREE-LIFT .................................................................................................................. LOAD BACKREST EXTENSION TWO STAGE FULL FREE-LIFT .................................................................................................................. MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT .................................................................................................................. OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT ..................................................................................................................

©2009 HYSTER COMPANY

See Service Manual for service procedures.

11-18 11-26 11-25 11-24 11-14 11-28 11-6 11-22 11-10 11-2

11-1

UNIT CODE K005 NORTH AMERICA

11/2009

OUTER MAST AND MAIN LIFT (FIGURE 11-1) TWO STAGE FULL FREE-LIFT

11-2

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT A753 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Outer Mast

3050 mm (120.1 in.)

3650 mm (143.7 in.)

A753 3050

A753 3650

2038212

2038218

1465940

1465946

A754 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Outer Mast

2790 mm (109.8 in.)

3390 mm (133.5 in.)

A754 2790

A754 3390

2038254

2038260

1465940

1465946

KEY: A: H70-90XM B: H100-120XM ITEM 1 1 2 3 4 4 4 4 5 5 5 6 7 8 9 10 11 12 13 14 15 16

PART NO. f. . . . . f. . . . . 1500744 ..... ..... cf 1467651 df 1467657 af 1467651 bf 1467657 e 1399203 e 1399204 e 1399205 126765 1465072 304523 1325120 142247 332061 320160 292682 296024 1474399 287860

©2009 HYSTER COMPANY

QTY A B

DESCRIPTION

Mast Assy ................................................................................................... 1 Outer Mast ............................................................................................. 1 Stubshaft ........................................................................................... 2 Main Cylinder (RH) (FFigure 11-3)....................................................... 1 Main Cylinder (LH) (FFigure 11-3)........................................................ 1 Tube Assy (FFigure 11-2)..................................................................... 1 Tube Assy (FFigure 11-2)..................................................................... 1 Tube Assy (FFigure 11-2)..................................................................... .. Tube Assy (FFigure 11-2)..................................................................... .. Load Roller (123.55 mm) ("A") ............................................................... 2 Load Roller 5 in. ("B") (0,52 mm) ........................................................... 2 Load Roller (125.07 mm) ("C") (1,52 mm) ............................................. 2 Shim ....................................................................................................... 12 Snap Ring .............................................................................................. 2 Snap Ring .............................................................................................. 2 Shim ....................................................................................................... AR Shim ....................................................................................................... AR Washer .................................................................................................. 2 Washer .................................................................................................. 4 Lockwasher ............................................................................................ 2 Capscrew ............................................................................................... 2 Bracket Wldmt ....................................................................................... 2 Capscrew ............................................................................................... 4 See Service Manual for service procedures.

1 1 2 1 1 .. .. 1 1 2 2 2 12 2 2 AR AR 2 4 2 2 2 4 11-3

UNIT CODE K005 NORTH AMERICA

11/2009

OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35

PART NO.

QTY A B

DESCRIPTION

161273 161272 104264 104506 1388019 16559 14603 16541 313828 292511 1387324 1387399 316826 239503 1389924 1389922 1389844 1304349 315262 319891

Shim (0.020 in.) ..................................................................................... AR Shim (0.007 in.) ..................................................................................... AR Wear Strip .............................................................................................. 2 O-Ring ................................................................................................... 4 Housing (Control Valve) ......................................................................... 1 Fitting ..................................................................................................... 1 Plug ........................................................................................................ 1 Fitting ..................................................................................................... 1 Nut ......................................................................................................... 6 Capscrew ............................................................................................... 2 Hose Assy .............................................................................................. 1 Hose Assy .............................................................................................. 1 Nut ......................................................................................................... 4 Nut ......................................................................................................... 4 Bracket (RH) .......................................................................................... 1 Bracket (LH) ........................................................................................... 1 Clamp .................................................................................................... 2 Fitting ..................................................................................................... 1 Lowering Control Valve .......................................................................... 1 Lowering Control Valve .......................................................................... ..

AR AR 2 4 1 1 1 1 6 2 1 1 4 4 1 1 2 1 .. 1

FOOTNOTES: a b c

H100-120XM A754-2790 H100-120XM A754-3390 H70-90XM A753-3050

11-4

d e f

H70-90XM A753-3650 Letter Located on Inside Surface of Load Roller Refer to Table

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

11-5

UNIT CODE K005 NORTH AMERICA

11/2009

INNER AND FREE-LIFT MAST (FIGURE 11-2) TWO STAGE FULL FREE-LIFT

11-6

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

INNER AND FREE-LIFT MAST TWO STAGE FULL FREE-LIFT A753 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Inner Mast

3050 mm (120.1 in.)

3650 mm (143.7 in.)

A753 3050

A753 3650

2038212

2038218

1467081

1467087

A754 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1 ITEM 1 1 2 3 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21

PART NO. f. . . . . f. . . . . 1500744 ..... cf 337190 df 338646 af 337180 bf 348827 320161 292683 15222 221717 12929 1389825 302493 2036756 292563 316828 1387584 1387281 1387519 gh 302461 ij 302472 292526 304527 1387743 1331991

©2009 HYSTER COMPANY

Inner Mast

2790 mm (109.8 in.)

3390 mm (133.5 in.)

A754 2790

A754 3390

2038254

2038260

1467081

1467087

DESCRIPTION

QTY

Mast Assy ........................................................................................................... Inner Mast ...................................................................................................... Stubshaft .................................................................................................... Free-Lift Cylinder (FFigure 11-4)................................................................... Chain .............................................................................................................. Chain .............................................................................................................. Chain .............................................................................................................. Chain .............................................................................................................. Washer ........................................................................................................... Lockwasher .................................................................................................... Cotter Pin ....................................................................................................... Nut .................................................................................................................. Snap Ring ....................................................................................................... Crosshead ...................................................................................................... Roll Pin ........................................................................................................... Clamp ............................................................................................................. Capscrew ....................................................................................................... Nut .................................................................................................................. Shim ............................................................................................................... Pin .................................................................................................................. Guard ............................................................................................................. Roll Pin ........................................................................................................... Roll Pin ........................................................................................................... Capscrew ....................................................................................................... Snap Ring ....................................................................................................... Chain Sheave ................................................................................................. Chain Anchor .................................................................................................. See Service Manual for service procedures.

1 1 2 1 2 2 2 2 2 2 2 4 1 1 1 2 2 4 12 1 2 2 2 2 2 2 2 11-7

UNIT CODE K005 NORTH AMERICA

11/2009

INNER AND FREE-LIFT MAST TWO STAGE FULL FREE-LIFT ITEM 22 23 23 23 24 25 26 27 28 28 29 29 30

PART NO. 339932 e 1399203 e 1399204 e 1399205 126765 1465072 178119 292508 2038981 2038982 1467651 1467657 313828

DESCRIPTION

QTY

Pin .................................................................................................................. Load Roller (123.55 mm) ("A") ....................................................................... Load Roller 5 in. ("B") (0,52 mm) ................................................................... Load Roller (125.07 mm) ("C") (1,52 mm) ...................................................... Shim ............................................................................................................... Snap Ring ....................................................................................................... Clamp ............................................................................................................. Capscrew ....................................................................................................... Hyd Velocity Fuse (A753) ............................................................................... Hyd Velocity Fuse (A754) ............................................................................... Tube Assy (A753,-3050 mm, A754-2790 mm) ............................................... Tube Assy (A753,-3850 mm, A754-3390 mm) ............................................... Nut ..................................................................................................................

2 2 2 2 12 2 1 1 1 1 1 1 1

FOOTNOTES: a b c d e

H100-120XM A754-2790 H100-120XM A754-3390 H70-90XM A753-3050 H70-90XM A753-3650 Letter Located on Inside Surface of Load Roller

11-8

f g h i j

Refer to Table → S/N A753L01769 → S/N A754L01584 S/N A753L01769 → S/N A754L01585 →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

11-9

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN LIFT CYLINDER (FIGURE 11-3) TWO STAGE FULL FREE-LIFT

11-10

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT LEFT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3050 mm (120.1 in.)

3650 mm (143.7 in.)

Mast Group Number

A753 3050

A753 3650

Cylinder Group Number

8605751

8605757

2038359

2038365

Cylinder Assy 1

Tube WldmtCylinder

1380901

1380904

2

Cylinder Rod

1400907

1400910

19

Spacer (Not Illustrated)

----

----

RIGHT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3050 mm (120.1 in.)

3650 mm (143.7 in.)

Mast Group Number

A753 3050

A753 3650

Cylinder Group Number

8605701

8605707

2038289

2038314

Cylinder Assy 1

Tube WldmtCylinder

1380901

1380904

2

Cylinder Rod

1400901

1400904

19

Spacer (Not Illustrated)

----

----

©2009 HYSTER COMPANY

See Service Manual for service procedures.

11-11

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT LEFT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3050 mm (120.1 in.)

3650 mm (143.7 in.)

Mast Group Number

A754 2790

A754 3390

Cylinder Group Number

8502151

8502157

2038457

2038463

Cylinder Assy 1

Tube WldmtCylinder

1380901

1380904

2

Cylinder Rod

1400919

1400922

19

Spacer (Not Illustrated)

357626

357626

RIGHT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3050 mm (120.1 in.)

3650 mm (143.7 in.)

Mast Group Number

A754 2790

A754 3390

Cylinder Group Number

8502101

8502107

2038415

2038421

Cylinder Assy 1

Tube WldmtCylinder

1380901

1380904

2

Cylinder Rod

1400913

1400916

19

Spacer (Not Illustrated)

357626

357626

KEY: A: H70-90XM B: H100-120XM ITEM 1 2 3 3 4 4 5 5 11-12

PART NO. b. . . . . b. . . . . b. . . . . 1310376 1310377 1310370 1310371 1310373 1310374

QTY A B

DESCRIPTION Cylinder Assy ............................................................................................. Tube Wldmt-Cylinder ............................................................................. Cylinder Rod .......................................................................................... Gland ..................................................................................................... Gland ..................................................................................................... Rod Wiper .............................................................................................. Rod Wiper .............................................................................................. Rod Seal ................................................................................................ Rod Seal ................................................................................................ See Service Manual for service procedures.

1 1 1 1 .. 1 .. 1 ..

1 1 1 .. 1 .. 1 .. 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM 5 6 7 8 8 9 10 10 11 12 13 13 14 15

PART NO.

QTY A B

DESCRIPTION

1381086 198518 166659 2038675 297532 1379063 2041965 2035787 190887 295649 1381055 1381056 264134 a 2094192

Rod Seal (Alternate Part) ....................................................................... .. O-Ring ................................................................................................... 1 Back-Up Ring ......................................................................................... 1 Wear Ring (RH) ..................................................................................... 1 Wear Ring (LH) ...................................................................................... 1 Piston Ring (RH) .................................................................................... 1 Hyd Velocity Fuse (RH) ......................................................................... 1 Hyd Velocity Fuse (RH) ......................................................................... .. Sealing Ring .......................................................................................... 1 Screw ..................................................................................................... 1 Piston (RH) ............................................................................................ 1 Piston (LH) ............................................................................................. 1 Loctite .................................................................................................... AR Sleeve (Alternate Part) ............................................................................... ..

2038676 2038679 2104947 b. . . . .

Kit-Seal ....................................................................................................... Kit-Seal ....................................................................................................... Kit-Seal (Alternate Part) ............................................................................. Spacer (Not Illustrated) ..........................................................................

1 .. .. ..

1 1 1 1 1 1 .. 1 1 1 1 1 AR 1 .. 1 1 1

FOOTNOTES: a

Not Illustrated

©2009 HYSTER COMPANY

b

Refer to Table

See Service Manual for service procedures.

11-13

UNIT CODE K005 NORTH AMERICA

11/2009

FREE-LIFT CYLINDER (FIGURE 11-4) TWO STAGE FULL FREE-LIFT

11-14

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT A753 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3050 mm (120.1 in.)

3650 mm (143.7 in.)

Mast Group Number

A753 3050

A753 3650

Cylinder Group Number

8605501

8605506

2036440

2036442

Cylinder Assy 1

Tube WldmtCylinder

2037868

2037872

2

Cylinder Rod

2037833

2037837

A754 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

2790 mm (109.8 in.)

3390 mm (133.5 in.)

Mast Group Number

A754 2790

A754 3390

Cylinder Group Number

8520951

8520956

2062748

2062115

Cylinder Assy 1

Tube WldmtCylinder

2065887

2065888

2

Cylinder Rod

2062074

2062079

KEY: A: H70-90XM B: H100-120XM ITEM 1 2 3 3 4 5 6 6 7 8 9 10

PART NO. a. . . . . a. . . . . a. . . . . 2036282 2036283 1361302 257913 297531 637635 187388 1383070 637161 164632

©2009 HYSTER COMPANY

QTY A B

DESCRIPTION Cylinder Assy ............................................................................................. Tube Wldmt-Cylinder ............................................................................. Cylinder Rod .......................................................................................... Gland ..................................................................................................... Gland ..................................................................................................... Screw ..................................................................................................... Check Valve ........................................................................................... Washer .................................................................................................. Washer (Optional) .................................................................................. Snap Ring .............................................................................................. Rod Wiper .............................................................................................. Rod Seal ................................................................................................ Back-Up Ring ......................................................................................... See Service Manual for service procedures.

2 1 1 1 .. 1 1 1 1 1 1 1 1

2 1 1 .. 1 1 1 1 1 1 1 1 .. 11-15

UNIT CODE K005 NORTH AMERICA

11/2009

FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM 10 11 11 12 12 13 13 14 14 15 16 17 17

QTY A B

PART NO.

DESCRIPTION

615145 15885 46629 636950 636952 637162 637164 638293 638295 39348 190887 2038981 2038982

Back-Up Ring ......................................................................................... O-Ring ................................................................................................... O-Ring ................................................................................................... Wear Ring .............................................................................................. Wear Ring .............................................................................................. Rod Seal ................................................................................................ Rod Seal ................................................................................................ Back-Up Ring ......................................................................................... Back-Up Ring ......................................................................................... O-Ring ................................................................................................... Sealing Ring .......................................................................................... Hyd Velocity Fuse ...................................................................................... Hyd Velocity Fuse ......................................................................................

.. .. 1 1 .. 1 .. 1 .. 1 1 1 ..

1 1 .. .. 1 .. 1 .. 1 1 1 .. 1

2036279 2065889

Kit-Seal ....................................................................................................... Kit-Seal .......................................................................................................

1 ..

.. 1

FOOTNOTES: a

Refer to Table

11-16

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

11-17

UNIT CODE K005 NORTH AMERICA

11/2009

CARRIAGE (FIGURE 11-5) TWO STAGE FULL FREE-LIFT

11-18

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

CARRIAGE TWO STAGE FULL FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM

1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 10 11 11 12 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25 26 27 28

PART NO. 2038558 2109343 2038561 2109348 2038564 a 2038565 2038566 1394984 1699955 1394986 1699995 1394992 a 1465885 1394993 1500744 a 1465177 a 1387993 a 1465028 a 292683 a 292528 319323 319322 1387548 341558 1387549 339932 15222 1465072 1399224 126765 b 1511882 b 1511883 b 1511884 317292 18518 15155 1400126 1400125 292508 320327 131358 a 66333 a 16001 a 192425 a 192424

©2009 HYSTER COMPANY

QTY A B

DESCRIPTION

Carriage (48 in.) ......................................................................................... 1 Carriage (48 in.) (Alternate Part) ................................................................ 1 Carriage (60 in.) ......................................................................................... 1 Carriage (60 in.) (Alternate Part) ................................................................ 1 Carriage (54 in.) ......................................................................................... .. Carriage (54 in.) ......................................................................................... .. Carriage (60 in.) ......................................................................................... .. Carriage Wldmt (48 in.) .......................................................................... 1 Carriage Wldmt (48 in.) (Alternate Part) ................................................ 1 Carriage Wldmt (60 in.) .......................................................................... 1 Carriage Wldmt (60 in.) (Alternate Part) ................................................ 1 Carriage Wldmt (54 in.) .......................................................................... .. Carriage Wldmt (54 in.) .......................................................................... .. Carriage Wldmt (60 in.) .......................................................................... .. Stubshaft ........................................................................................... 6 Bracket ................................................................................................... .. Side Roller ............................................................................................. .. Pin .......................................................................................................... .. Lockwasher ............................................................................................ .. Capscrew ............................................................................................... .. Bracket Wldmt (LH) (LH) ....................................................................... 1 Bracket Wldmt (RH) (RH) ...................................................................... 1 Chain Anchor ......................................................................................... 2 Chain Anchor ......................................................................................... .. Pin (Anchor) ........................................................................................... 2 Pin (Anchor) ........................................................................................... .. Cotter Pin ............................................................................................... 2 Snap Ring .............................................................................................. 6 Spacer ................................................................................................... 2 Shim ....................................................................................................... AR Load Roller (100.91 mm) ("A") ............................................................... 6 Load Roller (101.67 mm ) ("B") (0,26 mm) ............................................ 6 Load Roller (102.43 mm) ("C") (1,52 mm) ............................................. 6 Spacer ................................................................................................... 4 Capscrew ............................................................................................... 4 Lockwasher ............................................................................................ 4 Plate ....................................................................................................... 1 Spacer ................................................................................................... 1 Capscrew ............................................................................................... 1 Pin .......................................................................................................... .. Snap Ring .............................................................................................. .. Roll Pin .................................................................................................. .. Grease Fitting ........................................................................................ .. Shim (0.062 in.) ..................................................................................... .. Shim (0.030 in.) ..................................................................................... .. See Service Manual for service procedures.

.. .. .. .. 1 1 1 .. .. .. .. 1 1 1 6 2 2 2 4 4 1 1 .. 2 .. 2 2 6 2 AR 6 6 6 4 4 4 .. .. .. 2 2 2 2 AR AR 11-19

UNIT CODE K005 NORTH AMERICA

11/2009

FOOTNOTES: a

Attachment Carriage (H90XM, 100XM)

11-20

b

Letter Located on Inside Surface of Load Roller

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

11-21

UNIT CODE K005 NORTH AMERICA

11/2009

LOAD BACKREST EXTENSION (FIGURE 11-6) TWO STAGE FULL FREE-LIFT

11-22

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

LOAD BACKREST EXTENSION TWO STAGE FULL FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3 4 5

PART NO. 1387341 a 1387342 1387348 a 1464863 1387343 a 1387344 1387904 1464864 1387345 a 1387346 1387349 a 1464865 1387330 221771 b 296423 292656 292683

QTY A B

DESCRIPTION Load Backrest (48 in.) ................................................................................ Load Backrest (48 in.) ................................................................................ Load Backrest (48 in.) ................................................................................ Load Backrest (48 in.) ................................................................................ Load Backrest (54 in.) ................................................................................ Load Backrest (54 in.) ................................................................................ Load Backrest (54 in.) ................................................................................ Load Backrest (54 in.) ................................................................................ Load Backrest (60 in.) ................................................................................ Load Backrest (60 in.) ................................................................................ Load Backrest (60 in.) ................................................................................ Load Backrest (60 in.) ................................................................................ Capscrew ............................................................................................... Washer .................................................................................................. Washer .................................................................................................. Nut ......................................................................................................... Lockwasher ............................................................................................

1 1 .. .. 1 1 .. .. 1 1 .. .. 4 4 4 4 4

.. .. 1 1 .. .. 1 1 .. .. 1 1 4 4 4 4 4

FOOTNOTES: a

For Polished Forks with Full Bottom Taper

©2009 HYSTER COMPANY

b

Optional

See Service Manual for service procedures.

11-23

UNIT CODE K005 NORTH AMERICA

11/2009

FORK (FIGURE 11-7) STANDARD TAPER HOOK TYPE (H70-90XM) — TWO STAGE FULL FREE-LIFT

KEY: A: H70XM (50 mm x 125 mm) (2 in. x 5 in.) B: H80XM (50 mm x 125 mm) (2 in. x 5 in.) C: H80XM (50 mm x 150 mm) (2 in. x 6 in.) D: H90XM (50 mm x 125 mm) (2 in. x 5 in.) E: H90XM (50 mm x 150 mm) (2 in. x 6 in.) ITEM 1 1 1 1 1 1 1 1 2 3 4 5

11-24

PART NO.

DESCRIPTION

A

367420 367421 367422 1399915 367423 1399916 367424 1399917 1523739 1523732 1523737 1500784

Fork (42 in.) ...................................................................... Fork (48 in.) ...................................................................... Fork (54 in.) ...................................................................... Fork (54 in.) ...................................................................... Fork (60 in.) ...................................................................... Fork (60 in.) ...................................................................... Fork (72 in.) ...................................................................... Fork (72 in.) ...................................................................... Kit-Latch ........................................................................... Knob ............................................................................ Pin ................................................................................ Spring ..........................................................................

See Service Manual for service procedures.

2 2 2 .. 2 .. 2 .. 2 1 1 1

QTY B C 2 2 2 .. .. .. .. .. 2 1 1 1

.. .. .. .. .. 2 .. 2 2 1 1 1

D

E

2 2 .. .. .. .. .. .. 2 1 1 1

.. .. .. 2 .. 2 .. 2 2 1 1 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FORK (FIGURE 11-8) STANDARD TAPER HOOK TYPE (H100-120XM) — TWO STAGE FULL FREE-LIFT

KEY: A: H100XM (50 mm x 150 mm) (2 in. x 6 in.) B: H100XM (60 mm x 150 mm) (2.36 in. x 6 in.) C: H110XM (50 mm x 150 mm) (2 in. x 6 in.) D: H110XM (60 mm x 150 mm) (2.36 in. x 6 in.) E: H120XM (60 mm x 150 mm) (2.36 in. x 6 in.) ITEM 1 1 1 1 1 1 1 1 2 3 4 5

PART NO.

DESCRIPTION

1399919 1458264 1399920 1399921 1333002 1399922 1333003 1333004 1523742 1523732 1523741 1500786

Fork (42 in.) ...................................................................... Fork (42 in.) ...................................................................... Fork (48 in.) ...................................................................... Fork (54 in.) ...................................................................... Fork (54 in.) ...................................................................... Fork (60 in.) ...................................................................... Fork (60 in.) ...................................................................... Fork (72 in.) ...................................................................... Kit-Latch (Class IV) .......................................................... Knob ............................................................................ Pin ................................................................................ Spring ..........................................................................

©2009 HYSTER COMPANY

A

See Service Manual for service procedures.

2 .. 2 2 .. 2 .. .. 2 1 1 1

QTY B C 2 .. 2 .. .. .. .. 2 2 1 1 1

.. .. .. .. .. .. .. .. 2 1 1 1

D

E

.. .. .. .. 2 .. 2 2 2 1 1 1

.. 2 2 .. 2 .. 2 2 2 1 1 1

11-25

UNIT CODE K005 NORTH AMERICA

11/2009

FORK (FIGURE 11-9) POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE — TWO STAGE FULL FREE-LIFT

KEY: A: H70-90XM (40 mm x 200 mm) (1.5 in. x 8 in.) B: H100-120XM (40 mm x 250 mm) (1.5 in. x 10 in.) ITEM 1 1 1 1 2 2 3 4 4 5 5

11-26

QTY A B

PART NO.

DESCRIPTION

1465545 1465547 1465546 1465548 1523739 1523742 1523732 1523737 1523741 1500784 1500786

Fork (48 in.) ................................................................................................ Fork (48 in.) ................................................................................................ Fork (54 in.) ................................................................................................ Fork (54 in.) ................................................................................................ Kit-Latch ..................................................................................................... Kit-Latch (Class IV) .................................................................................... Knob ...................................................................................................... Pin .......................................................................................................... Pin .......................................................................................................... Spring .................................................................................................... Spring ....................................................................................................

See Service Manual for service procedures.

2 .. 2 .. 2 .. 1 1 .. 1 ..

.. 2 .. 2 .. 2 1 .. 1 .. 1

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

11-27

UNIT CODE K005 NORTH AMERICA

11/2009

HEADER HOSE (FIGURE 11-10) TWO STAGE FULL FREE-LIFT

11-28

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HEADER HOSE TWO STAGE FULL FREE-LIFT LEFT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

3050 mm (120.1 in.)

3650 mm (143.7 in.)

A753 3050

A753 3650

1

Hose Assy

1475787

1484498

3

Hose Assy

1484522

1484528

26

Hose Assy

1484277

1483993

28

Channel (Free-Lift)

1474051

1474057

29

Channel

1474125

1474131

RIGHT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

3050 mm (120.1 in.)

3650 mm (143.7 in.)

A753 3050

A753 3650

2

Hose Assy

1475788

1475794

4

Hose Assy

1475833

1475839

27

Hose Guide

1474101

1474107

LEFT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

3050 mm (120.1 in.)

3650 mm (143.7 in.)

A754 2790

A754 3390

1

Hose Assy

1483938

1483944

3

Hose Assy

1484454

1484460

26

Hose Assy

1484276

1484283

28

Channel (Free-Lift)

1474048

1474054

29

Channel

1474125

1474131

©2009 HYSTER COMPANY

See Service Manual for service procedures.

11-29

UNIT CODE K005 NORTH AMERICA

11/2009

HEADER HOSE TWO STAGE FULL FREE-LIFT RIGHT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

3050 mm (120.1 in.)

3650 mm (143.7 in.)

A754 2790

A754 3390

2

Hose Assy

1475789

1475795

4

Hose Assy

1475834

1475840

27

Hose Guide

1474101

1474107

KEY: A: Three Function B: Four Function ITEM 1 2 3 4 5 6 7 7 8 9 10 11 12 13 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 11-30

PART NO. c. . . . . c. . . . . c. . . . . c. . . . . 1399217 1399218 de 302461 fg 302472 1332705 320171 58902 320157 1399243 2035791 1466925 1477080 293797 16458 16448 16989 1465489 115696 293796 136681 313828 136749 292681 112989 c. . . . . c. . . . . c. . . . . c. . . . . b 1466925

QTY A B

DESCRIPTION Hose Assy .................................................................................................. Hose Assy .................................................................................................. Hose Assy .................................................................................................. Hose Assy .................................................................................................. Bracket Wldmt (RH) ................................................................................... Bracket Wldmt (Hose Mounting) (LH) ........................................................ Roll Pin ....................................................................................................... Roll Pin ....................................................................................................... Hose Sheave .............................................................................................. Washer ....................................................................................................... Snap Ring .................................................................................................. Washer ....................................................................................................... Clamp ......................................................................................................... Hose Clamp ............................................................................................... Bracket (H70-90XM) .................................................................................. Bracket (H100-120XM) .............................................................................. Capscrew ................................................................................................... Fitting ......................................................................................................... Fitting ......................................................................................................... Fitting ......................................................................................................... Hose Clamp ............................................................................................... Hose Clamp ............................................................................................... Capscrew ................................................................................................... Capscrew ................................................................................................... Nut .............................................................................................................. Screw ......................................................................................................... Lockwasher ................................................................................................ Hose Clamp ............................................................................................... Hose Assy .................................................................................................. Hose Guide ................................................................................................ Channel (Free-Lift) ..................................................................................... Channel ...................................................................................................... Bracket ....................................................................................................... See Service Manual for service procedures.

1 1 .. .. 1 .. 1 1 1 1 1 1 2 3 1 1 2 1 1 1 4 2 4 1 1 1 1 1 2 1 .. 1 1

1 1 1 1 .. 1 1 1 1 1 1 1 .. 3 1 1 2 1 1 1 4 2 4 1 1 .. .. 1 4 1 1 1 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HEADER HOSE TWO STAGE FULL FREE-LIFT KEY: A: Three Function B: Four Function ITEM 30

PART NO. a 1477080

QTY A B

DESCRIPTION Bracket .......................................................................................................

1

1

FOOTNOTES: a b c d

H100-120XM H70-90XM Refer to Table → S/N A753L01769

©2009 HYSTER COMPANY

e f g

→ S/N A754L01584 S/N A753L01770 → S/N A754L01585 →

See Service Manual for service procedures.

11-31

UNIT CODE K005 NORTH AMERICA

11/2009

NOTES

11-32

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

12

MAST-THREE STAGE FULL FREE-LIFT

11/2009

UNIT CODE K005 NORTH AMERICA

SECTION 12 MAST-THREE STAGE FULL FREE-LIFT DESCRIPTION

PAGE

CARRIAGE THREE STAGE FULL FREE-LIFT .............................................................................................................. FORK POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE - THREE STAGE FULL FREE-LIFT ...... STANDARD TAPER HOOK TYPE (H100-120XM) - THREE STAGE FULL FREE-LIFT ........................... STANDARD TAPER HOOK TYPE (H70-90XM) - THREE STAGE FULL FREE-LIFT ............................... FREE-LIFT THREE STAGE FULL FREE-LIFT .............................................................................................................. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT .............................................................................................................. HEADER HOSE THREE STAGE FULL FREE-LIFT .............................................................................................................. INNER MAST THREE STAGE FULL FREE-LIFT .............................................................................................................. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT .............................................................................................................. LOAD BACKREST EXTENSION THREE STAGE FULL FREE-LIFT .............................................................................................................. MAIN CYLINDER THREE STAGE FULL FREE-LIFT .............................................................................................................. MAIN LIFT THREE STAGE FULL FREE-LIFT .............................................................................................................. OUTER MAST THREE STAGE FULL FREE-LIFT ..............................................................................................................

©2009 HYSTER COMPANY

See Service Manual for service procedures.

12-34 12-42 12-41 12-40 12-18 12-26 12-30 12-10 12-6 12-38 12-22 12-14 12-2

12-1

UNIT CODE K005 NORTH AMERICA

11/2009

OUTER MAST (FIGURE 12-1) THREE STAGE FULL FREE-LIFT

12-2

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

OUTER MAST THREE STAGE FULL FREE-LIFT A751 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

4365 mm (171.9 in.)

4665 mm (183.7 in.)

4900 mm (192.9 in.)

5200 mm (204.7 in.)

A751 4365

A751 4665

A751 4900

A751 5200

2036777

2036779

2036780

2036781

1

Outer Mast

1395851

1395853

1395854

1395856

14

Chain

191081

182342

194607

191085

A751 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

5500 mm (216.5 in.)

5950 mm (234.3 in.)

A751 5500

A751 5950

2036782

2036783

1

Outer Mast

1395858

1395861

14

Chain

191072

206749

A752 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

4087 mm (160.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4940 mm (194.5 in.)

A752 4087

A752 4387

A752 4640

A752 4940

2036784

2036785

2036786

2036787

1

Outer Mast

1395851

1395853

1395854

1395856

14

Chain

280878

338647

152404

339934

A752 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

5240 mm (206.3 in.)

5690 mm (224.0 in.)

A752 5240

A752 5690

2036788

2036789

1

Outer Mast

1395858

1395861

14

Chain

356916

338649

©2009 HYSTER COMPANY

See Service Manual for service procedures.

12-3

UNIT CODE K005 NORTH AMERICA

11/2009

OUTER MAST THREE STAGE FULL FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM

PART NO. b. . . . . b. . . . . 1500744 a 1399203 a 1399204 a 1399205 126765 1465072 161273 161272 104264 104506 1331990 1331991 327591 339932 15222 221717 b. . . . .

1 2 3 3 3 4 5 6 7 8 9 10 10 11 11 12 13 14

QTY A B

DESCRIPTION

Mast Assy ................................................................................................... 1 Outer Mast ............................................................................................. 1 Stubshaft ........................................................................................... 2 Load Roller (123.55 mm) ("A") ............................................................... 2 Load Roller 5 in. ("B") (0,52 mm) ........................................................... 2 Load Roller (125.07 mm) ("C") (1,52 mm) ............................................. 2 Shim ....................................................................................................... 12 Snap Ring .............................................................................................. 2 Shim (0.020 in.) ..................................................................................... AR Shim (0.007 in.) ..................................................................................... AR Wear Strip .............................................................................................. 2 O-Ring ................................................................................................... 4 Chain Anchor ......................................................................................... 2 Chain Anchor ......................................................................................... .. Pin (Anchor) ........................................................................................... 2 Pin (Anchor) ........................................................................................... .. Cotter Pin ............................................................................................... 2 Nut ......................................................................................................... 4 Chain ..................................................................................................... 2

1 1 2 2 2 2 12 2 AR AR 2 4 .. 2 .. 2 2 4 2

FOOTNOTES: a

Letter Located on Inside Surface of Load Roller

12-4

b

Refer to Table

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

12-5

UNIT CODE K005 NORTH AMERICA

11/2009

INTERMEDIATE MAST (FIGURE 12-2) THREE STAGE FULL FREE-LIFT

12-6

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT A751 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Intermediate Mast

4365 mm (171.9 in.)

4665 mm (183.7 in.)

4900 mm (192.9 in.)

5200 mm (204.7 in.)

A751 4365

A751 4665

A751 4900

A751 5200

2036777

2036779

2036780

2036781

1395877

1395879

1395880

1395882

A751 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Intermediate Mast

5500 mm (216.5 in.)

5950 mm (234.3 in.)

A751 5500

A751 5950

2036782

2036783

1395884

1395887

A752 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Intermediate Mast

4087 mm (160.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4940 mm (194.5 in.)

A752 4087

A752 4387

A752 4640

A752 4940

2036784

2036785

2036786

2036787

1395877

1395879

1395880

1395882

A752 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Intermediate Mast

5240 mm (206.3 in.)

5690 mm (224.0 in.)

A752 5240

A752 5690

2036788

2036789

1395884

1395887

KEY: A: H70-90XM B: H100-120XM ITEM

PART NO. b. . . . .

©2009 HYSTER COMPANY

QTY A B

DESCRIPTION Mast Assy ................................................................................................... See Service Manual for service procedures.

1

1 12-7

UNIT CODE K005 NORTH AMERICA

11/2009

INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM 1 2 3 3 3 4 4 4 5 6 7 8 9 10 11 12 12 13 14 15 16

PART NO. b. . . . . 1500744 a 1399203 a 1399204 a 1399205 a 1511882 a 1511883 a 1511884 126765 1465072 131716 131715 215211 104506 1389846 1389780 1389779 12891 1389959 292683 246001

QTY A B

DESCRIPTION

Intermediate Mast .................................................................................. 1 Stubshaft ........................................................................................... 4 Load Roller (123.55 mm) ("A") ............................................................... 2 Load Roller 5 in. ("B") (0,76 mm) ........................................................... 2 Load Roller (125.07 mm) ("C") (1,52 mm) ............................................. 2 Load Roller (100.91 mm) ("A") ............................................................... 2 Load Roller (101.67 mm ) ("B") (0,26 mm) ............................................ 2 Load Roller (102.43 mm) ("C") (1,52 mm) ............................................. 2 Shim ....................................................................................................... 24 Snap Ring .............................................................................................. 4 Shim (0.020 in.) ..................................................................................... AR Shim (0.007 in.) ..................................................................................... AR Wear Strip .............................................................................................. 2 O-Ring ................................................................................................... 4 Spacer ................................................................................................... 2 Chain Sheave ........................................................................................ 2 Chain Sheave ........................................................................................ .. Snap Ring .............................................................................................. 2 Bracket (Chain) ...................................................................................... 1 Lockwasher ............................................................................................ 1 Capscrew ............................................................................................... 1

1 4 2 2 2 2 2 2 24 4 AR AR 2 4 2 .. 2 2 1 1 1

FOOTNOTES: a

Letter Located on Inside Surface of Load Roller

12-8

b

Refer to Table

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

12-9

UNIT CODE K005 NORTH AMERICA

11/2009

INNER MAST (FIGURE 12-3) THREE STAGE FULL FREE-LIFT

12-10

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

INNER MAST THREE STAGE FULL FREE-LIFT A751 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Inner Mast

4365 mm (171.9 in.)

4665 mm (183.7 in.)

4900 mm (192.9 in.)

5200 mm (204.7 in.)

A751 4365

A751 4665

A751 4900

A751 5200

2036777

2036779

2036780

2036781

1395903

1395905

1395906

1395908

A751 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Inner Mast

5500 mm (216.5 in.)

5950 mm (234.3 in.)

A751 5500

A751 5950

2036782

2036783

1395910

1395913

A752 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Inner Mast

4087 mm (160.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4940 mm (194.5 in.)

A752 4087

A752 4387

A752 4640

A752 4940

2036784

2036785

2036786

2036787

1395903

1395905

1395906

1395908

A752 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Inner Mast

5240 mm (206.3 in.)

5690 mm (224.0 in.)

A752 5240

A752 5690

2036788

2036789

1395910

1395913

KEY: A: H70-90XM B: H100-120XM ITEM

PART NO. b. . . . .

©2009 HYSTER COMPANY

QTY A B

DESCRIPTION Mast Assy ................................................................................................... See Service Manual for service procedures.

1

1 12-11

UNIT CODE K005 NORTH AMERICA

11/2009

INNER MAST THREE STAGE FULL FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM 1 2 3 3 3 4 5 6 6 7 7 8 9 10

PART NO. b. . . . . 1500744 a 1511882 a 1511883 a 1511884 126765 1465072 1387285 1387286 327591 339932 15222 221717 15224

QTY A B

DESCRIPTION Inner Mast .............................................................................................. Stubshaft ........................................................................................... Load Roller (100.91 mm) ("A") ............................................................... Load Roller (101.67 mm ) ("B") (0,26 mm) ............................................ Load Roller (102.43 mm) ("C") (1,52 mm) ............................................. Shim ....................................................................................................... Snap Ring .............................................................................................. Chain Anchor ......................................................................................... Chain Anchor ......................................................................................... Pin (Anchor) ........................................................................................... Pin (Anchor) ........................................................................................... Cotter Pin ............................................................................................... Nut ......................................................................................................... Cotter Pin ...............................................................................................

1 2 2 2 2 12 2 2 .. 2 .. 2 4 2

1 2 2 2 2 12 2 .. 2 .. 2 2 4 2

FOOTNOTES: a

Letter Located on Inside Surface of Load Roller

12-12

b

Refer to Table

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

12-13

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN LIFT (FIGURE 12-4) THREE STAGE FULL FREE-LIFT

12-14

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN LIFT THREE STAGE FULL FREE-LIFT A751 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

4365 mm (171.9 in.)

4665 mm (183.7 in.)

4900 mm (192.9 in.)

5200 mm (204.7 in.)

A751 4365

A751 4665

A751 4900

A751 5200

2036777

2036779

2036780

2036781

27

Hose Assy (LH)

1399092

1399096

1399099

1399103

28

Hose Assy (RH)

127518

1474605

1399077

1399081

A751 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

5500 mm (216.5 in.)

5950 mm (234.3 in.)

A751 5500

A751 5950

2036782

2036783

27

Hose Assy (LH)

1399107

1399116

28

Hose Assy (RH)

1399085

1399094

A752 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

4087 mm (160.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4940 mm (194.5 in.)

A752 4087

A752 4387

A752 4640

A752 4940

2036784

2036785

2036786

2036787

27

Hose Assy (LH)

1399090

1399094

1399096

1399100

28

Hose Assy (RH)

1486838

980929

1474605

1399078

A752 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

5240 mm (206.3 in.)

5690 mm (224.0 in.)

A752 5240

A752 5690

2036788

2036789

27

Hose Assy (LH)

1399104

1399114

28

Hose Assy (RH)

1399082

1399092

©2009 HYSTER COMPANY

See Service Manual for service procedures.

12-15

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN LIFT THREE STAGE FULL FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM

PART NO. a. . . . . ..... 2035787 110178 16483 304523 1325120 142247 332061 1389924 292682 296024 1474399 1389844 1389845 239503 287860 316826 1389922 1388019 16559 16484 16543 16484 16541 16484 315262 319891 313828 292511 1387324 1387399 379405 a. . . . . a. . . . . 320160 112989 115696 1465585 2046871

1 2 3 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 18 19 19 20 20 21 21 22 23 24 25 26 27 28 29 30 30 31 32

QTY A B

DESCRIPTION

Mast Assy ................................................................................................... 1 Main Cylinder (FFigure 12-6)................................................................ 2 Hyd Velocity Fuse .................................................................................. 2 Fitting ..................................................................................................... 2 O-Ring ............................................................................................... 1 Snap Ring .............................................................................................. 2 Shim ....................................................................................................... AR Shim ....................................................................................................... AR Washer .................................................................................................. 1 Bracket (RH) .......................................................................................... 1 Lockwasher ............................................................................................ 2 Capscrew ............................................................................................... 2 Bracket Wldmt ....................................................................................... 2 Clamp .................................................................................................... 2 Clamp .................................................................................................... .. Nut ......................................................................................................... 4 Capscrew ............................................................................................... 4 Nut ......................................................................................................... 4 Bracket (LH) ........................................................................................... 1 Housing (Control Valve) ......................................................................... 1 Fitting ..................................................................................................... 1 O-Ring ............................................................................................... 1 Connector .............................................................................................. 1 O-Ring ............................................................................................... 1 Fitting ..................................................................................................... 1 O-Ring ............................................................................................... 1 Lowering Control Valve .......................................................................... 1 Lowering Control Valve .......................................................................... .. Nut ......................................................................................................... 6 Capscrew ............................................................................................... 2 Hose Assy .............................................................................................. 1 Hose Assy .............................................................................................. 1 Clamp .................................................................................................... 4 Hose Assy (LH) ...................................................................................... 1 Hose Assy (RH) ..................................................................................... 1 Washer .................................................................................................. 4 Hose Clamp ........................................................................................... 4 Hose Clamp ........................................................................................... .. Hose Clamp ........................................................................................... 4 Fitting ..................................................................................................... 1

1 2 2 2 1 2 AR AR 1 1 2 2 2 .. 2 4 4 4 1 1 1 1 1 1 1 1 .. 1 6 2 1 1 4 1 1 4 .. 4 4 1

FOOTNOTES: a

Refer to Table

12-16

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

12-17

UNIT CODE K005 NORTH AMERICA

11/2009

FREE-LIFT (FIGURE 12-5) THREE STAGE FULL FREE-LIFT

12-18

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FREE-LIFT THREE STAGE FULL FREE-LIFT A751 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

4365 mm (171.9 in.)

4665 mm (183.7 in.)

4900 mm (192.9 in.)

5200 mm (204.7 in.)

A751 4365

A751 4665

A751 4900

A751 5200

2036777

2036779

2036780

2036781

16

Hose Assy

1387963

1387965

1387966

1387968

23

Chain

337190

348827

339933

338646

A751 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

5500 mm (216.5 in.)

5950 mm (234.3 in.)

A751 5500

A751 5950

2036782

2036783

16

Hose Assy

1387970

1387973

23

Chain

366106

347243

A752 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

4087 mm (160.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4940 mm (194.5 in.)

A752 4087

A752 4387

A752 4640

A752 4940

2036784

2036785

2036786

2036787

16

Hose Assy

1387963

1387965

1387966

1387968

23

Chain

297640

337189

337190

348827

A752 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

5240 mm (206.3 in.)

5690 mm (224.0 in.)

A752 5240

A752 5690

2036788

2036789

16

Hose Assy

1387970

1387973

23

Chain

339933

366106

©2009 HYSTER COMPANY

See Service Manual for service procedures.

12-19

UNIT CODE K005 NORTH AMERICA

11/2009

FREE-LIFT THREE STAGE FULL FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM

PART NO. a. . . . . 2036778 1387553 292683 292531 ..... 2036478 2036857 320161 1389825 302493 2036756 292564 316828 58929 292526 1387584 a. . . . . 1387281 1387743 1331991 339932 15222 221717 a. . . . . 1387519 bc 302461 de 302472 304527 1387479 287844 313805

1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 26 27 28 29

DESCRIPTION

QTY A B

Mast Assy ................................................................................................... Hose Sheave ......................................................................................... Stubshaft ................................................................................................ Lockwasher ............................................................................................ Capscrew ............................................................................................... Free-Lift Cylinder (FFigure 12-7).......................................................... Hyd Velocity Fuse .................................................................................. Hyd Velocity Fuse .................................................................................. Washer .................................................................................................. Crosshead ............................................................................................. Roll Pin .................................................................................................. Clamp .................................................................................................... Capscrew ............................................................................................... Nut ......................................................................................................... Snap Ring .............................................................................................. Capscrew ............................................................................................... Shim ....................................................................................................... Hose Assy .............................................................................................. Pin .......................................................................................................... Chain Sheave ........................................................................................ Chain Anchor ......................................................................................... Pin (Anchor) ........................................................................................... Cotter Pin ............................................................................................... Nut ......................................................................................................... Chain ..................................................................................................... Guard ..................................................................................................... Roll Pin .................................................................................................. Roll Pin .................................................................................................. Snap Ring .............................................................................................. Hose Clamp ........................................................................................... Capscrew ............................................................................................... Nut .........................................................................................................

1 1 1 4 1 1 1 .. 2 1 1 1 2 2 1 2 12 1 1 2 2 2 2 4 2 2 2 2 2 1 2 2

1 1 1 4 1 1 .. 1 2 1 1 1 2 2 1 2 12 1 1 2 2 2 2 4 2 2 2 2 2 1 2 2

FOOTNOTES: a b c

Refer to Table → S/N A751L05296 → S/N A752L03398

12-20

d e

S/N A751L05297 → S/N A752L03399 →

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

12-21

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN CYLINDER (FIGURE 12-6) THREE STAGE FULL FREE-LIFT

12-22

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN CYLINDER THREE STAGE FULL FREE-LIFT A751 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

4365 mm (171.9 in.)

4665 mm (183.7 in.)

4900 mm (192.9 in.)

5200 mm (204.7 in.)

Mast Group Number

A751 4365

A751 4665

A751 4900

A751 5200

Cylinder Group Number

8604401

8604403

8604404

8604406

2036386

2036387

2036388

2036389

Cylinder Assy 1

Tube WldmtCylinder

2037882

2037883

2037884

2037885

2

Cylinder Rod

2037856

2037857

2037858

2037859

11

Spacer

----

----

----

----

A751 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

5500 mm (216.5 in.)

5950 mm (234.3 in.)

Mast Group Number

A751 5500

A751 5950

Cylinder Group Number

8604408

8604411

2036390

2036391

Cylinder Assy 1

Tube WldmtCylinder

2037886

2037887

2

Cylinder Rod

2037860

2037861

11

Spacer

----

381113

A752 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

4087 mm (160.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4940 mm (194.5 in.)

Mast Group Number

A752 4087

A752 4387

A752 4640

A752 4940

Cylinder Group Number

8604451

8604453

8604454

8604456

2036406

2036392

2036393

2036407

Cylinder Assy 1

Tube WldmtCylinder

2037876

2037877

2037878

2037879

2

Cylinder Rod

2037841

2037842

2037844

2037845

11

Spacer

----

----

----

----

©2009 HYSTER COMPANY

See Service Manual for service procedures.

12-23

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN CYLINDER THREE STAGE FULL FREE-LIFT A752 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

5240 mm (206.3 in.)

5690 mm (224.0 in.)

Mast Group Number

A752 5240

A752 5690

Cylinder Group Number

8604458

8604461

2036408

2036409

Cylinder Assy 1

Tube WldmtCylinder

2037880

2037881

2

Cylinder Rod

2037846

2037847

11

Spacer

----

2035198

KEY: A: H70-90XM B: H100-120XM ITEM 1 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 12 12 13 13 14 14

12-24

PART NO.

QTY A B

DESCRIPTION

a. . . . . a. . . . . a. . . . . 2033243 2033299 215425 215301 1383066 1383068 201829 270077 638249 638250 57664 15879 297532 351531 1381061 1381062 a. . . . . 2035787 2036856 638248 351532 1379063 2036479

Cylinder Assy ............................................................................................. Tube Wldmt-Cylinder ............................................................................. Cylinder Rod .......................................................................................... Gland ..................................................................................................... Gland ..................................................................................................... Wear Ring .............................................................................................. Wear Ring .............................................................................................. Rod Wiper (Rod) .................................................................................... Rod Wiper (Rod) .................................................................................... Rod Seal ................................................................................................ Rod Seal ................................................................................................ Back-Up Ring ......................................................................................... Back-Up Ring ......................................................................................... O-Ring ................................................................................................... O-Ring ................................................................................................... Wear Ring .............................................................................................. Wear Ring .............................................................................................. Rod Seal (Piston) ................................................................................... Rod Seal (Piston) ................................................................................... Spacer ................................................................................................... Hyd Velocity Fuse .................................................................................. Hyd Velocity Fuse .................................................................................. Back-Up Ring ......................................................................................... Back-Up Ring ......................................................................................... Piston Ring (RH) .................................................................................... Piston Ring ............................................................................................

1 1 1 1 .. 1 .. 1 .. .. 1 1 .. 1 .. 1 .. 1 .. 1 1 .. 1 .. 1 ..

1 1 1 .. 1 .. 1 .. 1 1 .. .. 1 .. 1 .. 1 .. 1 1 .. 1 .. 1 .. 1

2036277

Kit-Seal .......................................................................................................

1

..

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

MAIN CYLINDER THREE STAGE FULL FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM

QTY A B

PART NO.

DESCRIPTION

2036278

Kit-Seal .......................................................................................................

..

1

FOOTNOTES: a

Refer to Table

©2009 HYSTER COMPANY

See Service Manual for service procedures.

12-25

UNIT CODE K005 NORTH AMERICA

11/2009

FREE-LIFT CYLINDER (FIGURE 12-7) THREE STAGE FULL FREE-LIFT

12-26

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT A751 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

4365 mm (171.9 in.)

4665 mm (183.7 in.)

4900 mm (192.9 in.)

5200 mm (204.7 in.)

Mast Group Number

A751 4365

A751 4665

A751 4900

A751 5200

Cylinder Group Number

8605501

8605503

8605504

8605506

2036440

2036422

2036441

2036442

Cylinder Assy 1

Tube WldmtCylinder

2037868

2037870

2037871

2037872

2

Cylinder Rod

2037833

2037835

2037836

2037837

A751 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

5500 mm (216.5 in.)

5950 mm (234.3 in.)

Mast Group Number

A751 5500

A751 5950

Cylinder Group Number

8605508

8605511

2036443

2036444

Cylinder Assy 1

Tube WldmtCylinder

2037873

2037875

2

Cylinder Rod

2037838

2037840

A752 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

4087 mm (160.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4940 mm (194.5 in.)

Mast Group Number

A752 4087

A752 4387

A752 4640

A752 4940

Cylinder Group Number

8520951

8520953

8520954

8520956

2062748

2062113

2062114

2062115

Cylinder Assy 1

Tube WldmtCylinder

2065887

2066450

2066005

2065888

2

Cylinder Rod

2062074

2062076

2062077

2062079

©2009 HYSTER COMPANY

See Service Manual for service procedures.

12-27

UNIT CODE K005 NORTH AMERICA

11/2009

FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT A752 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

5240 mm (206.3 in.)

5690 mm (224.0 in.)

Mast Group Number

A752 5240

A752 5690

Cylinder Group Number

8520958

8520961

2062117

2062120

Cylinder Assy 1

Tube WldmtCylinder

2066006

2066423

2

Cylinder Rod

2062081

2062084

KEY: A: H70-90XM B: H100-120XM ITEM 1 2 3 3 4 5 6 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 16 17 17

12-28

PART NO.

QTY A B

DESCRIPTION

a. . . . . a. . . . . a. . . . . 2036282 2036283 1361302 257913 297531 637635 187388 1383070 637161 164632 615145 15885 46629 636950 636952 637162 637164 638293 638295 39348 190887 2036478 2036857

Cylinder Assy ............................................................................................. Tube Wldmt-Cylinder ............................................................................. Cylinder Rod .......................................................................................... Gland ..................................................................................................... Gland ..................................................................................................... Screw ..................................................................................................... Check Valve ........................................................................................... Washer .................................................................................................. Washer (Optional) .................................................................................. Snap Ring .............................................................................................. Rod Wiper .............................................................................................. Rod Seal ................................................................................................ Back-Up Ring ......................................................................................... Back-Up Ring ......................................................................................... O-Ring ................................................................................................... O-Ring ................................................................................................... Wear Ring .............................................................................................. Wear Ring .............................................................................................. Rod Seal ................................................................................................ Rod Seal ................................................................................................ Back-Up Ring ......................................................................................... Back-Up Ring ......................................................................................... O-Ring ................................................................................................... Sealing Ring (Seal) ................................................................................ Hyd Velocity Fuse .................................................................................. Hyd Velocity Fuse ..................................................................................

1 1 1 1 .. 1 1 1 1 1 1 1 1 .. .. 1 1 .. 1 .. 1 .. 1 1 1 ..

1 1 1 .. 1 1 1 1 1 1 1 1 .. 1 1 .. .. 1 .. 1 .. 1 1 1 .. 1

2036279 2065889

Kit-Seal ....................................................................................................... Kit-Seal .......................................................................................................

1 ..

.. 1

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

FOOTNOTES: a

Refer to Table

©2009 HYSTER COMPANY

See Service Manual for service procedures.

12-29

UNIT CODE K005 NORTH AMERICA

11/2009

HEADER HOSE (FIGURE 12-8) THREE STAGE FULL FREE-LIFT

12-30

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HEADER HOSE THREE STAGE FULL FREE-LIFT A751 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

4365 mm (171.9 in.)

4665 mm (183.7 in.)

4900 mm (192.9 in.)

5200 mm (204.7 in.)

A751 4365

A751 4665

A751 4900

A751 5200

Mast Group Number 1

Hose Assy (LH)

1399268

1399480

1399484

1399266

2

Hose Assy (RH)

1399476

1399480

1399483

1399266

31

Hose Assy (LH)

1473100

1399492

1399270

1399500

32

Hose Assy (RH)

1399274

1399490

1399494

1399499

A751 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

5500 mm (216.5 in.)

5950 mm (234.3 in.)

A751 5500

A751 5950

1

Hose Assy (LH)

1399496

1399505

2

Hose Assy (RH)

1399495

1399506

31

Hose Assy (LH)

1399506

1399514

32

Hose Assy (RH)

1399504

1399512

A752 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4087 mm (160.9 in.)

4387 mm (172.7 in.)

4640 mm (182.7 in.)

4940 mm (194.5 in.)

A752 4087

A752 4387

A752 4640

A752 4940

1

Hose Assy (LH)

1399475

1399477

1399482

1399487

2

Hose Assy (RH)

1399475

1399479

1399482

1399488

31

Hose Assy (LH)

1399482

1399489

1399493

1399498

32

Hose Assy (RH)

1399481

1399485

1399491

1399273

©2009 HYSTER COMPANY

See Service Manual for service procedures.

12-31

UNIT CODE K005 NORTH AMERICA

11/2009

HEADER HOSE THREE STAGE FULL FREE-LIFT A752 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

5240 mm (206.3 in.)

5690 mm (224.0 in.)

A752 5240

A752 5690

1

Hose Assy (LH)

1467327

1399503

2

Hose Assy (RH)

1399493

1399503

31

Hose Assy (LH)

1399503

1399272

32

Hose Assy (RH)

1399501

1399510

KEY: A: Three Function B: Four Function ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 12-32

PART NO. a. . . . . a. . . . . 1465489 316826 313805 292682 1399218 1387523 287860 1332705 320171 58902 1389828 287854 2035791 293796 1474496 292503 1387327 292681 287851 1399217 16458 16448 16989 1388018 1399243 bc 302461 de 302472 1474497 1389854

QTY A B

DESCRIPTION Hose Assy (LH) .......................................................................................... Hose Assy (RH) ......................................................................................... Hose Clamp ............................................................................................... Nut .............................................................................................................. Nut .............................................................................................................. Lockwasher ................................................................................................ Bracket Wldmt (Hose Mounting) (LH) ........................................................ Bracket Wldmt ............................................................................................ Capscrew ................................................................................................... Hose Sheave .............................................................................................. Washer ....................................................................................................... Snap Ring .................................................................................................. Bracket ....................................................................................................... Capscrew ................................................................................................... Hose Clamp ............................................................................................... Capscrew ................................................................................................... Bracket (RH) .............................................................................................. Capscrew ................................................................................................... Bracket (RH) .............................................................................................. Lockwasher ................................................................................................ Capscrew ................................................................................................... Bracket Wldmt ............................................................................................ Fitting ......................................................................................................... Fitting ......................................................................................................... Fitting ......................................................................................................... Spacer ........................................................................................................ Clamp ......................................................................................................... Roll Pin (Spring) ......................................................................................... Roll Pin (Spring) ......................................................................................... Bracket (LH) ............................................................................................... Bracket (LH) ............................................................................................... See Service Manual for service procedures.

1 1 4 1 4 2 .. 1 2 2 2 2 1 1 3 4 1 4 1 2 2 1 1 1 1 1 1 1 1 .. ..

.. .. 8 1 8 4 1 2 4 4 4 4 1 1 6 8 1 8 1 4 4 1 2 2 2 1 1 2 2 1 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HEADER HOSE THREE STAGE FULL FREE-LIFT KEY: A: Three Function B: Four Function ITEM 31 32 33

PART NO. a. . . . . a. . . . . 1625091

QTY A B

DESCRIPTION Hose Assy (LH) .......................................................................................... Hose Assy (RH) ......................................................................................... Shim ...........................................................................................................

.. .. 2

1 1 4

FOOTNOTES: a b c

Refer to Table → S/N A751L05296 → S/N A752L03398

©2009 HYSTER COMPANY

d e

S/N A751L05297 → S/N A752L03399 →

See Service Manual for service procedures.

12-33

UNIT CODE K005 NORTH AMERICA

11/2009

CARRIAGE (FIGURE 12-9) THREE STAGE FULL FREE-LIFT

12-34

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

CARRIAGE THREE STAGE FULL FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM

1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 10 11 11 12 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25 26 27 28

PART NO. 2035792 2109388 2035794 2109423 2035796 a 2037707 2035797 1387457 1700060 1387459 1700217 1387497 a 1465228 1387498 1500744 a 1465177 a 1387993 a 1465028 292683 292528 319323 319322 1387548 341558 1387549 339932 15222 1465072 1399224 126765 b 1511882 b 1511883 b 1511884 317292 18518 15155 1400126 1400125 292512 320327 131358 a 66333 a 16001 a 192425 a 192424

©2009 HYSTER COMPANY

DESCRIPTION

QTY A B

Carriage (48 in.) ......................................................................................... Carriage (48 in.) (Alternate Part) ................................................................ Carriage (60 in.) ......................................................................................... Carriage (60 in.) (Alternate Part) ................................................................ Carriage (54 in.) ......................................................................................... Carriage (54 in.) ......................................................................................... Carriage (60 in.) ......................................................................................... Carriage Wldmt (48 in.) .......................................................................... Carriage Wldmt (48 in.) (Alternate Part) ................................................ Carriage Wldmt (60 in.) .......................................................................... Carriage Wldmt (60 in.) (Alternate Part) ................................................ Carriage Wldmt (54 in.) .......................................................................... Carriage Wldmt (54 in.) .......................................................................... Carriage Wldmt (60 in.) .......................................................................... Stubshaft ........................................................................................... Bracket ................................................................................................... Side Roller ............................................................................................. Pin .......................................................................................................... Lockwasher ............................................................................................ Capscrew ............................................................................................... Bracket Wldmt (LH) (LH) ....................................................................... Bracket Wldmt (RH) (RH) ...................................................................... Chain Anchor ......................................................................................... Chain Anchor ......................................................................................... Pin (Anchor) ........................................................................................... Pin (Anchor) ........................................................................................... Cotter Pin ............................................................................................... Snap Ring .............................................................................................. Spacer ................................................................................................... Shim ....................................................................................................... Load Roller (100.91 mm) ("A") ............................................................... Load Roller (101.67 mm ) ("B") (0,26 mm) ............................................ Load Roller (102.43 mm) ("C") (1,52 mm) ............................................. Spacer ................................................................................................... Capscrew ............................................................................................... Lockwasher ............................................................................................ Plate ....................................................................................................... Spacer ................................................................................................... Capscrew ............................................................................................... Pin .......................................................................................................... Snap Ring .............................................................................................. Roll Pin .................................................................................................. Grease Fitting ........................................................................................ Shim (0.062 in.) ..................................................................................... Shim (0.030 in.) .....................................................................................

1 1 1 1 .. .. .. 1 1 1 1 .. .. .. 6 .. .. .. .. .. 1 1 2 .. 2 .. 2 6 2 24 6 6 6 4 4 4 1 1 1 .. .. .. .. .. ..

See Service Manual for service procedures.

.. .. .. .. 1 1 1 .. .. .. .. 1 1 1 6 2 2 2 4 4 1 1 .. 2 .. 2 2 6 2 24 6 6 6 4 4 4 .. .. .. 2 2 2 2 AR AR 12-35

UNIT CODE K005 NORTH AMERICA

11/2009

FOOTNOTES: a

Attachment Carriage (H90XM, 100XM)

12-36

b

Letter Located on Inside Surface of Load Roller

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

12-37

UNIT CODE K005 NORTH AMERICA

11/2009

LOAD BACKREST EXTENSION (FIGURE 12-10) THREE STAGE FULL FREE-LIFT

12-38

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

LOAD BACKREST EXTENSION THREE STAGE FULL FREE-LIFT KEY: A: H70-90XM B: H100-120XM ITEM 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3 4 5

PART NO. 1387341 a 1387342 1387348 a 1464863 1387343 a 1387344 1387904 a 1464864 1387345 a 1387346 1387349 a 1464865 1387330 221771 b 296423 292656 292683

QTY A B

DESCRIPTION Load Backrest (48 in.) ................................................................................ Load Backrest (48 in.) ................................................................................ Load Backrest (48 in.) ................................................................................ Load Backrest (48 in.) ................................................................................ Load Backrest (54 in.) ................................................................................ Load Backrest (54 in.) ................................................................................ Load Backrest (54 in.) ................................................................................ Load Backrest (54 in.) ................................................................................ Load Backrest (60 in.) ................................................................................ Load Backrest (60 in.) ................................................................................ Load Backrest (60 in.) ................................................................................ Load Backrest (60 in.) ................................................................................ Capscrew ............................................................................................... Washer .................................................................................................. Washer .................................................................................................. Nut ......................................................................................................... Lockwasher ............................................................................................

1 1 .. .. 1 1 .. .. 1 1 .. .. 4 4 4 4 4

.. .. 1 1 .. .. 1 1 .. .. 1 1 4 4 4 4 4

FOOTNOTES: a

For Polished Forks with Full Bottom Taper

©2009 HYSTER COMPANY

b

Optional

See Service Manual for service procedures.

12-39

UNIT CODE K005 NORTH AMERICA

11/2009

FORK (FIGURE 12-11) STANDARD TAPER HOOK TYPE (H70-90XM) — THREE STAGE FULL FREE-LIFT

KEY: A: H70XM (50 mm x 125 mm) (2 in. x 5 in.) B: H80XM (50 mm x 125 mm) (2 in. x 5 in.) C: H90XM (50 mm x 150 mm) (2 in. x 6 in.) D: H90XM (50 mm x 125 mm) (2 in. x 5 in.) E: H90XM (50 mm x 150 mm) (2 in. x 6 in.) ITEM 1 1 1 1 1 1 1 1 2 3 4 5

12-40

PART NO.

DESCRIPTION

A

367420 367421 367422 1399915 367423 1399916 367424 1399917 1523739 1523732 1523737 1500784

Fork (42 in.) ...................................................................... Fork (48 in.) ...................................................................... Fork (54 in.) ...................................................................... Fork (54 in.) ...................................................................... Fork (60 in.) ...................................................................... Fork (60 in.) ...................................................................... Fork (72 in.) ...................................................................... Fork (72 in.) ...................................................................... Kit-Latch ........................................................................... Knob ............................................................................ Pin ................................................................................ Spring ..........................................................................

See Service Manual for service procedures.

2 2 2 .. 2 .. 2 .. 2 1 1 1

QTY B C 2 2 2 .. .. .. .. .. 2 1 1 1

.. .. .. .. .. 2 .. 2 2 1 1 1

D

E

2 2 .. .. .. .. .. .. 2 1 1 1

.. .. .. 2 .. 2 .. 2 2 1 1 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FORK (FIGURE 12-12) STANDARD TAPER HOOK TYPE (H100-120XM) — THREE STAGE FULL FREE-LIFT

KEY: A: H100 XM (50 mm x 150 mm) (2 in. x 6 in.) B: H100 XM (60 mm x 150 mm) (2.36 in. x 6 in.) C: H110XM (50 mm x 150 mm) (2 in. x 6 in.) D: H110 XM (60 mm x 150 mm) (2.36 in. x 6 in.) E: H120 XM (60 mm x 150 mm) (2.36 in. x 6 in.) ITEM 1 1 1 1 1 1 1 1 1 2 3 4 5

PART NO.

DESCRIPTION

1399919 1458264 1399920 1333001 1399921 1333002 1399922 1333003 1333004 1523742 1523732 1523741 1500786

Fork (42 in.) ...................................................................... Fork (42 in.) ...................................................................... Fork (48 in.) ...................................................................... Fork (48 in.) ...................................................................... Fork (54 in.) ...................................................................... Fork (54 in.) ...................................................................... Fork (60 in.) ...................................................................... Fork (60 in.) ...................................................................... Fork (72 in.) ...................................................................... Kit-Latch (Class IV) .......................................................... Knob ............................................................................ Pin ................................................................................ Spring ..........................................................................

©2009 HYSTER COMPANY

A

See Service Manual for service procedures.

2 .. 2 .. 2 .. 2 .. .. 2 1 1 1

QTY B C .. .. .. .. .. .. .. .. 2 2 1 1 1

2 .. 2 .. .. .. .. .. .. 2 1 1 1

D

E

.. .. .. .. .. 2 .. 2 2 2 1 1 1

.. 2 .. 2 .. 2 .. 2 2 2 1 1 1

12-41

UNIT CODE K005 NORTH AMERICA

11/2009

FORK (FIGURE 12-13) POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE — THREE STAGE FULL FREE-LIFT

KEY: A: H70-90XM (40 mm x 200 mm) (1.5 in. x 8 in.) B: H100-120 XM (40 mm x 250 mm) (1.5 in. x 10 in.) ITEM 1 1 1 1 2 2 3 4 4 5 5

12-42

QTY A B

PART NO.

DESCRIPTION

1465545 1465547 1465546 1465548 1523739 1523742 1523732 1523737 1523741 1500784 1500786

Fork (48 in.) ................................................................................................ Fork (48 in.) ................................................................................................ Fork (54 in.) ................................................................................................ Fork (54 in.) ................................................................................................ Kit-Latch ..................................................................................................... Kit-Latch (Class IV) .................................................................................... Knob ...................................................................................................... Pin .......................................................................................................... Pin .......................................................................................................... Spring .................................................................................................... Spring ....................................................................................................

See Service Manual for service procedures.

2 .. 2 .. 2 .. 1 1 .. 1 ..

.. 2 .. 2 .. 2 1 .. 1 .. 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

13

OPTIONS

11/2009

UNIT CODE K005 NORTH AMERICA

SECTION 13 OPTIONS DESCRIPTION

PAGE

ACCUMULATOR ............................................................................................................................................. AMBER STROBE REVERSE LIGHTS WITHOUT CAB (→ 9/2003) ....................................................................................................................... WITHOUT REAR DRIVE LIGHTS (9/2003 →) ........................................................................................... AUDIBLE ALARM ............................................................................................................................................ AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ TWO STAGE LIMITED FREE-LIFT ............................................................................................................ CAB ................................................................................................................................................................. CAB ATTACHING PARTS .............................................................................................................................. SHEET 1 OF 3 ............................................................................................................................................ SHEET 2 OF 3 ............................................................................................................................................ SHEET 3 OF 3 ............................................................................................................................................ DOOR ASSEMBLY LEFT HAND ................................................................................................................................................ RIGHT HAND .............................................................................................................................................. DUAL MIRRORS WITHOUT CAB ........................................................................................................................................... FENDER EXTENSIONS .................................................................................................................................. FRONT HEADLIGHTS WITHOUT CAB ........................................................................................................................................... HEATER .......................................................................................................................................................... HEATER INSTALLATION DIESEL ........................................................................................................................................................ GASOLINE .................................................................................................................................................. LPG ............................................................................................................................................................. HEATER VALVE MOUNTING MONOTROL ................................................................................................................................................ LIFTING EYE ................................................................................................................................................... REAR DRIVE LIGHTS WITH AMBER STROBE - WITHOUT CAB (9/2003 →) ............................................................................. WITHOUT CAB ........................................................................................................................................... SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT (48 AND 60-INCH) - H70-90XM ......................................... TWO AND THREE STAGE FULL FREE-LIFT (54 AND 60-INCH) - H100XM-H120XM ............................. TWO STAGE LIMITED FREE-LIFT (48 AND 60-INCH) - H70XM - H90XMS ............................................. TWO STAGE LIMITED FREE-LIFT (54 AND 60-INCH) - H90XM - H120XM ............................................. SIDE-SHIFT CARRIAGE FRAME TWO AND THREE STAGE FULL FREE-LIFT (48-INCH) - H70XM - H90XM ............................................ TWO AND THREE STAGE FULL FREE-LIFT (54 AND 60-INCH) - H100XM-H120XM ............................. TWO AND THREE STAGE FULL FREE-LIFT (60-INCH) - H70XM - H90XM ............................................ TWO STAGE LIMITED FREE-LIFT (54 AND 60-INCH) - H100XM - H120 XM .......................................... TWO STAGE LIMTED FREE-LIFT (48-INCH) - H70XM - H90XM .............................................................. TWO STAGE LIMTED FREE-LIFT (60-INCH) - H70XM - H90XMS ........................................................... TIRE AND WHEEL DUAL DRIVE WHEEL ................................................................................................................................. SINGLE DRIVE WHEEL - H70-90XM ......................................................................................................... SINGLE DRIVE WHEEL - H100-120XM ..................................................................................................... STEER WHEEL ...........................................................................................................................................

13-26

©2009 HYSTER COMPANY

See Service Manual for service procedures.

13-34 13-36 13-62 13-24 13-22 13-65 13-40 13-66 13-68 13-70 13-76 13-74 13-38 13-10 13-28 13-12 13-18 13-14 13-16 13-20 13-78 13-32 13-30 13-46 13-48 13-42 13-44 13-56 13-60 13-58 13-54 13-50 13-52 13-8 13-4 13-6 13-9 13-1

UNIT CODE K005 NORTH AMERICA

11/2009

SECTION 13 OPTIONS DESCRIPTION

PAGE

WIRE HARNESS AUXILIARY LIGHTS - WORKLIGHTS ........................................................................................................ 13-80 CAB ............................................................................................................................................................. 13-72 REVERSE ALARM ...................................................................................................................................... 13-64

13-2

See Service Manual for service procedures.

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

13-3

UNIT CODE K005 NORTH AMERICA

11/2009

TIRE AND WHEEL (FIGURE 13-1) SINGLE DRIVE WHEEL — H70-90XM

13-4

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

TIRE AND WHEEL SINGLE DRIVE WHEEL – H70-90XM KEY: A: 250 x 15 - Solid (H70-90XM) B: 250 x 15 - 16 Ply (H70-80XM) C: 250 x 15 - 18 Ply (H70-90XM) D: 250/70 R15 Radial (H70-90XM) ITEM 1 2 2 2 2 2 2 2 2 2 3 3 3 4 5

PART NO. 352266 1302126 1337744 352268 352269 1302127 1358184 1358195 352270 1376007 2035020 a 2035020 b 2035021 322637 322638

DESCRIPTION

A

Tire (Standard Hardness) ......................................................... Tire Assembly ........................................................................... Pneumatic Tire Assembly ......................................................... Tire Assembly ........................................................................... Tire ....................................................................................... Tire ....................................................................................... Pneumatic Tire ..................................................................... Tube ..................................................................................... Tube ..................................................................................... Washer (Valve Stem) ........................................................... Wheel Assy (7.50 x 15) ............................................................. Wheel Assy (7.50 x 15) ............................................................. Wheel Assy (7.50 x 15) ............................................................. Wheel Side Ring ................................................................... Wheel Lock Ring ..................................................................

2 .. .. .. .. .. .. .. .. .. .. 2 2 1 1

QTY B C .. .. .. 2 1 .. .. .. 1 .. .. 2 2 1 1

.. 2 .. .. .. 1 .. .. 1 .. .. 2 2 1 1

D .. .. 2 .. .. .. 1 1 .. 2 2 .. .. 1 1

FOOTNOTES: a

Standard Tread

©2009 HYSTER COMPANY

b

Wide Tread

See Service Manual for service procedures.

13-5

UNIT CODE K005 NORTH AMERICA

11/2009

TIRE AND WHEEL (FIGURE 13-2) SINGLE DRIVE WHEEL — H100-120XM

13-6

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

TIRE AND WHEEL SINGLE DRIVE WHEEL – H100-120XM KEY: A: 300 x 15 Solid B: 300 x 15 18 Ply C: 315/70 R15 Radial ITEM 1 2 2 2 2 2 2 2 3 3 3 3 4 5

PART NO. 336123 321043 1337745 1358185 321044 321045 1358192 1376007 a 2035022 b 2035023 a 1394480 b 1394482 322637 322638

DESCRIPTION

A

Tire (Standard Hardness) .................................................................. Tire Assembly .................................................................................... Pneumatic Tire Assembly .................................................................. Pneumatic Tire .............................................................................. Tire ................................................................................................ Tube .............................................................................................. Tube .............................................................................................. Washer (Valve Stem) .................................................................... Wheel Assy (8.00 x 15) ..................................................................... Wheel Assy (8.00 x 15) ..................................................................... Wheel ............................................................................................ Wheel ............................................................................................ Wheel Side Ring ........................................................................... Wheel Lock Ring ...........................................................................

2 .. .. .. .. .. .. .. 2 2 1 1 1 1

QTY B .. 2 .. .. 1 1 .. .. 2 2 1 1 1 1

C .. .. 2 1 .. 1 1 2 2 .. 1 .. 1 1

FOOTNOTES: a

Standard Tread

©2009 HYSTER COMPANY

b

Wide Tread

See Service Manual for service procedures.

13-7

UNIT CODE K005 NORTH AMERICA

11/2009

TIRE AND WHEEL (FIGURE 13-3) DUAL DRIVE WHEEL

KEY: A: 7.00 x 15 Solid (H70-90XM) B: 7.00 x 15 Pneumatic (H70-90XM) C: 8.25 x 15 Solid (H100-120XM) D: 8.25 x 15 - 12 Ply (H100-120XM) ITEM 1 1 1 2 2 2 2 2 2 3 3 3 3 4 5

13-8

PART NO.

DESCRIPTION

A

174214 1547346 237050 137134 130616 137135 129846 137136 25722 1394476 1394478 2035024 2035025 322637 322638

Solid Pneumatic Tire (Standard Hardness) .............................. Tire (Alternate Part) .................................................................. Tire (Standard Hardness) ......................................................... Tire Flap .................................................................................... Tire Flap .................................................................................... Tire Flap (With Flap) ............................................................. Tire Flap (With Flap) ............................................................. Tire Flap ............................................................................... Tire Flap ............................................................................... Wheel (7.50 x 15) ..................................................................... Wheel (7.50 x 15) ..................................................................... Wheel Assy (5.50 x 15) ............................................................. Wheel Assy (6.50 x 15) ............................................................. Wheel Side Ring ................................................................... Wheel Lock Ring ..................................................................

See Service Manual for service procedures.

4 4 .. .. .. .. .. .. .. .. 1 4 .. 1 1

QTY B C .. .. 4 4 .. 1 .. 1 .. .. 1 4 .. 1 1

.. .. .. .. .. .. .. .. .. .. 1 .. 4 1 1

D .. .. .. .. 4 .. 1 .. 1 1 .. .. 4 1 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

TIRE AND WHEEL (FIGURE 13-4) STEER WHEEL

KEY: A: 7.00 x 12 Solid B: 7.00 x 12 12 Ply C: 7.00 R12 Radial ITEM 1 2 2 2 2 2 2 2 3 3 4 5 6 7 8 8 9 10 10 11

PART NO.

DESCRIPTION

A

QTY B

C

174209 130619 1337743 1358179 45736 45737 1358190 1376007 2035044 1394514 806556 161890 161889 288638 1394509 45656 1394511 11276 1394715 15224

Solid Pneumatic Tire (Standard Hardness) ....................................... Tire Flap ............................................................................................ Pneumatic Tire (Michelin XMZ) ......................................................... Pneumatic Tire .............................................................................. Tire Flap (With Flap) ..................................................................... Tire Flap ........................................................................................ Tube .............................................................................................. Washer (Valve Stem) .................................................................... Rim (5.00 x 12) .................................................................................. Wheel ............................................................................................ Shoulder Ring ............................................................................... Wheel Side Ring ........................................................................... Wheel Lock Ring ........................................................................... Label (Warning) ................................................................................. Wheel (Outer) .................................................................................... Wheel Stud (Press Fitted) ............................................................. Wheel Assy (Inner) ............................................................................ Wheel Nut .......................................................................................... Wheel Nut (Optional) ......................................................................... Cotter Pin ..........................................................................................

2 .. .. .. .. .. .. .. .. .. .. .. .. 2 2 5 2 10 10 10

.. 2 .. .. 1 1 .. .. .. .. .. .. .. 2 2 5 2 10 10 10

.. .. 2 1 .. .. 1 1 2 1 1 1 1 .. .. .. .. .. .. ..

©2009 HYSTER COMPANY

See Service Manual for service procedures.

13-9

UNIT CODE K005 NORTH AMERICA

11/2009

FENDER EXTENSIONS (FIGURE 13-5)

13-10

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FENDER EXTENSIONS KEY: A: 250 x 15 Single Wheel (H70-90XM) B: 300 x 15 Single Wheel (H100-120XM) C: 7.00 x 15 Dual Wheel (H70-90XM) D: 8.25 x 15 Dual Wheel (H100-120XM) ITEM 1 1 1 1 2 2 2 2 3 3 4 4 5 6 6 7 8 8 9 10

PART NO.

DESCRIPTION

1396526 1397500 1396527 1396528 1396534 1397502 1396535 1396536 1398127 1398128 1398132 1398131 287854 292682 292682 296420 136692 136692 1399432 1384659

Fender Extension (RH) ............................................................. Fender Extension (RH) ............................................................. Fender Extension (RH) ............................................................. Fender Extension (RH) ............................................................. Fender Extension (LH) .............................................................. Fender Extension (LH) .............................................................. Fender Extension (LH) .............................................................. Fender Extension (LH) .............................................................. Mud Flap (RH) .......................................................................... Mud Flap (RH) .......................................................................... Mud Flap (LH) ........................................................................... Mud Flap (LH) ........................................................................... Capscrew .................................................................................. Lockwasher ............................................................................... Lockwasher ............................................................................... Washer ..................................................................................... Nut ............................................................................................ Nut ............................................................................................ Plate .......................................................................................... Capscrew ..................................................................................

©2009 HYSTER COMPANY

A

See Service Manual for service procedures.

1 .. .. .. 1 .. .. .. .. .. .. .. 8 8 .. 8 8 .. .. ..

QTY B C .. 1 .. .. .. 1 .. .. .. .. .. .. 8 8 .. 8 8 .. .. ..

.. .. 1 .. .. .. 1 .. 1 .. .. 1 8 .. 12 8 .. 12 2 4

D .. .. .. 1 .. .. .. 1 .. 1 1 .. 8 .. 12 8 .. 12 2 4

13-11

UNIT CODE K005 NORTH AMERICA

11/2009

HEATER (FIGURE 13-6)

13-12

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HEATER ITEM 1 2 2 2 2 2 2 2 2 2 3 4 5

PART NO.

DESCRIPTION

1474951 1393540 1511097 1560640 1560641 1511099 1560642 1560643 1560644 1560645 1488265 136681 320157

Heater Inlet ......................................................................................................... Heater ................................................................................................................. Radiator .......................................................................................................... Motor .............................................................................................................. Housing ...................................................................................................... Resistor .......................................................................................................... Wire Harness .................................................................................................. Clamp ............................................................................................................. Louver (Round) .............................................................................................. Louver (Rectangular) ...................................................................................... Bracket ................................................................................................................ Capscrew ............................................................................................................ Washer ...............................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 8 1 1 1 4 4

13-13

UNIT CODE K005 NORTH AMERICA

11/2009

HEATER INSTALLATION (FIGURE 13-7) GASOLINE

13-14

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HEATER INSTALLATION GASOLINE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NO. 2040752 2050576 a 1399864 a 1399863 1488265 320158 a 1521393 1300741 1399822 1358120 251994 1310611 17642 1397993 320157 a 292681 a 136681 316678 2004005 16653 239503 154452 138710 a 1480237 1523453

DESCRIPTION

QTY

Hose ................................................................................................................... Hose ................................................................................................................... Hose (Front) ........................................................................................................ Hose (Rear) ........................................................................................................ Bracket (Heater) ................................................................................................. Washer ............................................................................................................... Bracket Wldmt .................................................................................................... Drain Valve (Heater) ........................................................................................... Coupler (Reducer) .............................................................................................. Sleeve ................................................................................................................. Clamp ................................................................................................................. Clamp ................................................................................................................. Fitting .................................................................................................................. Clamp ................................................................................................................. Washer ............................................................................................................... Lockwasher ......................................................................................................... Capscrew ............................................................................................................ Screw .................................................................................................................. Strap Clamp ........................................................................................................ Screw .................................................................................................................. Nut ...................................................................................................................... Fitting .................................................................................................................. Fitting .................................................................................................................. Nut ...................................................................................................................... Cable Assy ..........................................................................................................

1 1 1 1 1 4 1 1 1 1 4 1 1 8 5 7 9 4 1 2 1 1 1 2 1

FOOTNOTES: a

Forward/Reverse

©2009 HYSTER COMPANY

See Service Manual for service procedures.

13-15

UNIT CODE K005 NORTH AMERICA

11/2009

HEATER INSTALLATION (FIGURE 13-8) LPG

13-16

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HEATER INSTALLATION LPG KEY: A: Forward/Reverse Lever B: Monotrol Pedal ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

PART NO.

DESCRIPTION

QTY A B

2050576 2040752 1300741 1399822 1523453 251994 1310611 1397993 136681 292681 320158 125305 316678 320157 239503 17642 154452 138710 17665 1488265 1358120 136749 2004005 1399864 1399863 1521393 1480237 1398062 136749

Hose ........................................................................................................... Hose ........................................................................................................... Drain Valve (Heater) .................................................................................. Coupler ....................................................................................................... Cable Assy ................................................................................................. Clamp ......................................................................................................... Clamp ......................................................................................................... Clamp ......................................................................................................... Capscrew ................................................................................................... Lockwasher ................................................................................................ Washer ....................................................................................................... Fitting ......................................................................................................... Screw ......................................................................................................... Washer ....................................................................................................... Nut .............................................................................................................. Fitting ......................................................................................................... Fitting ......................................................................................................... Fitting ......................................................................................................... Fitting ......................................................................................................... Bracket ....................................................................................................... Sleeve ........................................................................................................ Screw ......................................................................................................... Strap Clamp ............................................................................................... Hose ........................................................................................................... Hose ........................................................................................................... Bracket Wldmt ............................................................................................ Nut .............................................................................................................. Nut .............................................................................................................. Screw .........................................................................................................

1 1 1 1 1 4 1 8 16 14 4 1 4 5 1 1 1 1 1 1 1 1 1 1 1 1 2 .. ..

©2009 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 4 1 8 12 12 4 1 4 5 1 1 1 1 1 1 1 1 1 1 1 .. .. 2 2

13-17

UNIT CODE K005 NORTH AMERICA

11/2009

HEATER INSTALLATION (FIGURE 13-9) DIESEL

13-18

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

HEATER INSTALLATION DIESEL ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NO.

DESCRIPTION

2040751 16653 1399864 1399863 320158 1521393 1300741 1399822 16155 16156 251994 1397993 320157 292681 136681 316678 2004005 2040752 1488265 1358120 1523453 1480237

Hose ................................................................................................................... Screw .................................................................................................................. Hose (Front) ........................................................................................................ Hose (Rear) ........................................................................................................ Washer ............................................................................................................... Bracket Wldmt .................................................................................................... Drain Valve (Heater) ........................................................................................... Coupler ............................................................................................................... Fitting .................................................................................................................. Fitting .................................................................................................................. Clamp ................................................................................................................. Clamp ................................................................................................................. Washer ............................................................................................................... Lockwasher ......................................................................................................... Capscrew ............................................................................................................ Screw .................................................................................................................. Strap Clamp ........................................................................................................ Hose ................................................................................................................... Bracket ................................................................................................................ Sleeve ................................................................................................................. Cable Assy .......................................................................................................... Nut ......................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 1 4 1 1 1 1 1 4 8 4 6 8 4 4 1 1 1 1 2

13-19

UNIT CODE K005 NORTH AMERICA

11/2009

HEATER VALVE MOUNTING (FIGURE 13-10) MONOTROL

ITEM 1 2 3 4 5 6 7 8

13-20

PART NO.

DESCRIPTION

QTY

1399864 1399863 1398062 292681 136681 136749 320157 320158

Hose ................................................................................................................... Hose ................................................................................................................... Nut ...................................................................................................................... Lockwasher ......................................................................................................... Capscrew ............................................................................................................ Screw .................................................................................................................. Washer ............................................................................................................... Washer ...............................................................................................................

See Service Manual for service procedures.

1 1 2 5 5 2 4 4

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

13-21

UNIT CODE K005 NORTH AMERICA

11/2009

AUXILIARY TUBE EXTENSION KIT (FIGURE 13-11) TWO STAGE LIMITED FREE-LIFT

13-22

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT KEY: A: Three Function B: Four Function ITEM 1 1 2 2 3 3 4 4 5 6 7

QTY A B

PART NO.

DESCRIPTION

1400128 1400134 1400129 1400135 1400130 1400136 1400131 1400137 16448 16925 1400127

Tube Assy (Mast A749) .............................................................................. Tube Assy (Mast A750) .............................................................................. Tube Assy (Mast A749) .............................................................................. Tube Assy (Mast A750) .............................................................................. Tube Assy (Mast A749) .............................................................................. Tube Assy (Mast A750) .............................................................................. Tube Assy (Mast A749) .............................................................................. Tube Assy (Mast A750) .............................................................................. Fitting ......................................................................................................... Fitting ......................................................................................................... Bracket (Not Illustrated) .............................................................................

1 1 1 1 .. .. .. .. 2 2 1

1 1 1 1 1 1 1 1 4 4 2

1465157 1465158 1465159 1465160

Kit-Aux Tube Extension (Mast A749) ......................................................... Kit-Aux Tube Extension (Mast A749) ......................................................... Kit-Aux Tube Extension (Mast A750) ......................................................... Kit-Aux Tube Extension (Mast A750) .........................................................

1 .. 1 ..

.. 1 .. 1

©2009 HYSTER COMPANY

See Service Manual for service procedures.

13-23

UNIT CODE K005 NORTH AMERICA

11/2009

AUXILIARY TUBE EXTENSION KIT (FIGURE 13-12) TWO AND THREE STAGE FULL FREE-LIFT

13-24

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT KEY: A: Three Function B: Four Function ITEM 1 1 2 2 3 3 4 4 5 6 7

QTY A B

PART NO.

DESCRIPTION

1400140 1400146 1400141 1400147 1400138 1400144 1400139 1400145 16448 16925 1400127

Tube Assy (Mast A751/A753) .................................................................... Tube Assy (Mast A752/A754) .................................................................... Tube Assy (Mast A751/A753) .................................................................... Tube Assy (Mast A752/A754) .................................................................... Tube Assy (Mast A751/A753) .................................................................... Tube Assy (Mast A752/A754) .................................................................... Tube Assy (Mast A751/A753) .................................................................... Tube Assy (Mast A752/A754) .................................................................... Fitting ......................................................................................................... Fitting ......................................................................................................... Bracket .......................................................................................................

.. .. .. .. 1 1 1 1 2 2 1

1 1 1 1 .. .. .. .. 4 4 2

1465322 1465323 1465324 1465325

Kit-Aux Tube Extension (Mast A751/A753) ............................................... Kit-Aux Tube Extension (Mast A751/A753) ............................................... Kit-Aux Tube Extension (Mast A752/A754) ............................................... Kit-Aux Tube Extension (Mast A752/A754) ...............................................

1 .. 1 ..

.. 1 .. 1

©2009 HYSTER COMPANY

See Service Manual for service procedures.

13-25

UNIT CODE K005 NORTH AMERICA

11/2009

ACCUMULATOR (FIGURE 13-13)

ITEM 1 2 3 4 5 6 6

13-26

PART NO.

DESCRIPTION

QTY

1465897 1466337 1466472 1466415 17062 16568 16484

Accumulator ........................................................................................................ Spacer ................................................................................................................ Clamp ................................................................................................................. Hose Assy ........................................................................................................... Fitting .................................................................................................................. Fitting .................................................................................................................. O-Ring ............................................................................................................

See Service Manual for service procedures.

1 2 2 1 1 1 1

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

13-27

UNIT CODE K005 NORTH AMERICA

11/2009

FRONT HEADLIGHTS (FIGURE 13-14) WITHOUT CAB

13-28

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

FRONT HEADLIGHTS WITHOUT CAB ITEM 1 1 2 3 4 5 5 5 5 5 5 5 5 5 5 5 5 6 7 8 9 10 11 12

PART NO. 1375172 1375171 316678 2036544 1367645 a 1399472 1354119 1363016 1379799 1356335 1662409 1483739 ..... ..... b 1531982 1544764 1565839 1375169 1375168 296418 316835 1397694 320158 2035581

DESCRIPTION

QTY

Bracket Wldmt (LH) ............................................................................................ Bracket Wldmt (RH) ............................................................................................ Screw .................................................................................................................. Wire Harness ...................................................................................................... Grommet ............................................................................................................. Headlight ............................................................................................................. Headlight (Speaker) ....................................................................................... Lens ........................................................................................................... Bulb ............................................................................................................ Headlight (Hella) (Optional) ............................................................................ Bulb ............................................................................................................ Light ........................................................................................................... Bolt ................................................................................................................. Nut .................................................................................................................. Headlight ............................................................................................................. Bulb ................................................................................................................ Wire Harness .................................................................................................. Plate .................................................................................................................... Bolt ...................................................................................................................... Washer ............................................................................................................... Nut ...................................................................................................................... Switch (Front Work Light) ................................................................................... Washer ............................................................................................................... Relay (Flasher) ...................................................................................................

1 1 4 2 2 2 1 1 1 1 1 1 1 1 2 1 1 2 2 2 2 1 2 1

FOOTNOTES: a

→ S/N K005V04774A

©2009 HYSTER COMPANY

b

S/N K005V04775A →

See Service Manual for service procedures.

13-29

UNIT CODE K005 NORTH AMERICA

11/2009

REAR DRIVE LIGHTS (FIGURE 13-15) WITHOUT CAB

13-30

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

REAR DRIVE LIGHTS WITHOUT CAB ITEM 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11

PART NO. a 1399472 1354119 1363016 1379799 1356335 1662409 1483739 b 1531982 1544764 1565839 1376579 316678 1399766 1375169 1375168 296418 316835 2036541 2035581 1367645

DESCRIPTION

QTY

Headlight ............................................................................................................. Headlight (Speaker) ....................................................................................... Lens ........................................................................................................... Bulb ............................................................................................................ Headlight (Hella) (Optional) ............................................................................ Bulb ............................................................................................................ Light ........................................................................................................... Headlight ............................................................................................................. Bulb ................................................................................................................ Wire Harness .................................................................................................. Bracket Wldmt .................................................................................................... Screw .................................................................................................................. Switch (Rear Work Light) .................................................................................... Plate .................................................................................................................... Bolt ...................................................................................................................... Washer ............................................................................................................... Nut ...................................................................................................................... Wire Harness (FFigure 13-41)........................................................................... Relay (Flasher) ................................................................................................... Grommet .............................................................................................................

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

FOOTNOTES: a

→ S/N K005V04773A

©2009 HYSTER COMPANY

b

S/N K005V04774A →

See Service Manual for service procedures.

13-31

UNIT CODE K005 NORTH AMERICA

11/2009

REAR DRIVE LIGHTS (FIGURE 13-16) WITH AMBER STROBE — WITHOUT CAB (9/2003 →)

13-32

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

REAR DRIVE LIGHTS WITH AMBER STROBE – WITHOUT CAB (9/2003 →) ITEM 1 1 1 2 3 4 5 6 7 8 9 10 12 12 12 12 13 14 15 16 17 18 19 20 21 22

PART NO. 1531982 1544764 1565839 1376579 316678 1399766 1375169 1375168 296418 316835 2036541 1491175 a 320158 1399474 1382130 1309775 1526082 1302024 1399763 2037363 1367822 313805 164488 320156 1301727 302049 878959

DESCRIPTION

QTY

Headlight ............................................................................................................. 1 Bulb ................................................................................................................ 1 Wire Harness .................................................................................................. 1 Bracket Wldmt .................................................................................................... 1 Screw .................................................................................................................. 2 Switch (Rear Work Light) .................................................................................... 1 Plate .................................................................................................................... 1 Bolt ...................................................................................................................... 1 Washer ............................................................................................................... 1 Nut ...................................................................................................................... 1 Wire Harness (FFigure 13-41)........................................................................... 1 Grommet ............................................................................................................. 1 Washer ............................................................................................................... 1 Strobe Light ........................................................................................................ 1 Strobe Light .................................................................................................... 1 Strobe Light ................................................................................................ 1 Lens (Amber) ............................................................................................. 1 Guard .................................................................................................................. 1 Bracket ................................................................................................................ 1 Bar ...................................................................................................................... 1 Capscrew ............................................................................................................ 2 Nut ...................................................................................................................... 5 Clamp ................................................................................................................. 1 Washer ............................................................................................................... 7 Clamp ................................................................................................................. 2 Screw .................................................................................................................. 3 Hose Guard ........................................................................................................ AR

FOOTNOTES: a

Not Illustrated

©2009 HYSTER COMPANY

See Service Manual for service procedures.

13-33

UNIT CODE K005 NORTH AMERICA

11/2009

AMBER STROBE REVERSE LIGHTS (FIGURE 13-17) WITHOUT CAB (→ 9/2003)

13-34

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

AMBER STROBE REVERSE LIGHTS WITHOUT CAB (→ 9/2003) ITEM 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

1399474 1309775 1526082 1302024 1399764 1399762 337239 313805 164488 320156 2036541 1301727 220498 197067 230882 1456686

Strobe Light ........................................................................................................ Strobe Light .................................................................................................... Lens (Amber) .................................................................................................. Guard .................................................................................................................. Bracket ................................................................................................................ Plate .................................................................................................................... Capscrew ............................................................................................................ Nut ...................................................................................................................... Clamp ................................................................................................................. Washer ............................................................................................................... Wire Harness (FFigure 13-41)........................................................................... Clamp ................................................................................................................. Screw .................................................................................................................. Washer ............................................................................................................... Locknut ............................................................................................................... Capscrew ............................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 3 4 1 5 1 4 2 2 2 1

13-35

UNIT CODE K005 NORTH AMERICA

11/2009

AMBER STROBE REVERSE LIGHTS (FIGURE 13-18) WITHOUT REAR DRIVE LIGHTS (9/2003 →)

13-36

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

AMBER STROBE REVERSE LIGHTS WITHOUT REAR DRIVE LIGHTS (9/2003 →) ITEM 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12

PART NO.

DESCRIPTION

1399474 1382130 1309775 1526082 1302024 1399763 2037363 1367822 313805 164488 320156 2036541 1301727 302049 878959

Strobe Light ........................................................................................................ 1 Strobe Light .................................................................................................... 1 Strobe Light ................................................................................................ 1 Lens (Amber) ............................................................................................. 1 Guard .................................................................................................................. 1 Bracket ................................................................................................................ 1 Bar ...................................................................................................................... 1 Capscrew ............................................................................................................ 2 Nut ...................................................................................................................... 5 Clamp ................................................................................................................. 1 Washer ............................................................................................................... 7 Wire Harness (FFigure 13-41)........................................................................... 1 Clamp ................................................................................................................. 2 Screw .................................................................................................................. 3 Hose Guard ........................................................................................................ AR

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

13-37

UNIT CODE K005 NORTH AMERICA

11/2009

DUAL MIRRORS (FIGURE 13-19) WITHOUT CAB

ITEM 1 2 3

13-38

PART NO.

DESCRIPTION

QTY

1356520 1301286 316678

Bracket ................................................................................................................ Mirror .................................................................................................................. Screw ..................................................................................................................

See Service Manual for service procedures.

2 2 4

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

NOTES

©2009 HYSTER COMPANY

See Service Manual for service procedures.

13-39

UNIT CODE K005 NORTH AMERICA

11/2009

CAB ATTACHING PARTS (FIGURE 13-20)

13-40

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

CAB ATTACHING PARTS ITEM 1 2 3 4 5 6 7 8 9 10 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33 34 34 35 36 37 38 39

PART NO. 1400172 1465740 296423 292683 293645 293647 1392740 1400207 1392797 1399474 1526082 1309775 1302024 292681 136681 220498 197067 230882 1392814 1392799 291974 1397989 375984 292501 302263 320156 292680 136687 2035621 1397652 1397653 1398002 251099 1390110 b 2037320 a 1394593 b 115696 a 115696 1392819 1392818 369242 1503620 293726

DESCRIPTION

QTY

Cab ..................................................................................................................... 1 Seal ..................................................................................................................... 1 Washer ............................................................................................................... 6 Lockwasher ......................................................................................................... 6 Capscrew ............................................................................................................ 4 Capscrew ............................................................................................................ 2 Shim (0.039 in.) .................................................................................................. AR Cover .................................................................................................................. 1 Bracket ................................................................................................................ 1 Strobe Light ........................................................................................................ 1 Lens (Amber) .................................................................................................. 1 Strobe Light .................................................................................................... 1 Guard .................................................................................................................. 1 Lockwasher ......................................................................................................... 2 Capscrew ............................................................................................................ 2 Screw .................................................................................................................. 2 Washer ............................................................................................................... 2 Locknut ............................................................................................................... 2 Bracket Wldmt .................................................................................................... 1 Hose ................................................................................................................... 1 Pre-Cleaner ........................................................................................................ 1 Band ................................................................................................................... 2 Spring Washer .................................................................................................... 2 Capscrew ............................................................................................................ 2 Capscrew ............................................................................................................ 3 Washer ............................................................................................................... 2 Washer ............................................................................................................... 3 Nut ...................................................................................................................... 3 Air Filter (FFigure 3-29)..................................................................................... 1 Plate .................................................................................................................... 1 Bolt ...................................................................................................................... 2 Clamp ................................................................................................................. 1 Loctite ................................................................................................................. AR Hose ................................................................................................................... 1 Hose ................................................................................................................... 1 Hose ................................................................................................................... 1 Hose Clamp ........................................................................................................ 4 Hose Clamp ........................................................................................................ 3 Mirror .................................................................................................................. 1 Bracket ................................................................................................................ 1 Capscrew ............................................................................................................ 2 Fan ...................................................................................................................... 1 Capscrew ............................................................................................................ 3

FOOTNOTES: a

Diesel

©2009 HYSTER COMPANY

b

Gasoline, LPG, Dual Fuel

See Service Manual for service procedures.

13-41

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE (FIGURE 13-21) TWO STAGE LIMITED FREE-LIFT (48 AND 60-INCH) — H70XM - H90XMS

13-42

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT (48 AND 60-INCH) – H70XM - H90XMS ITEM

1 1 2 3 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22

PART NO.

DESCRIPTION

2037951 2037952 2037943 2037944 1387285 327591 15222 221717 1511882 1511883 1511884 126765 1465072 1399224 66333 1387993 16001 1465177 192425 192424 1465028 292528 292683 16448 16559 16484 1499104 1499103

Side-Shift Carriage (48 in.) (Group No. 8502066) .............................................. 1 Side-Shift Carriage (60 in.) (Group No. 8502067) .............................................. 1 Side-Shift Carriage (48 in.) (FFigure 13-25).................................................. 1 Side-Shift Carriage (60 in.) (FFigure 13-26).................................................. 1 Chain Anchor .................................................................................................. 2 Pin .................................................................................................................. 2 Cotter Pin ....................................................................................................... 2 Nut .................................................................................................................. 4 Load Roller (100.91 mm) ("A") ....................................................................... 6 Load Roller (101.67 mm ) ("B") (0,26 mm) ..................................................... 6 Load Roller (102.43 mm) ("C") (1,52 mm) ...................................................... 6 Shim ............................................................................................................... 24 Snap Ring ....................................................................................................... 6 Spacer ............................................................................................................ 2 Roll Pin ........................................................................................................... 2 Side Roller ...................................................................................................... 2 Grease Fitting ................................................................................................. 2 Bracket ........................................................................................................... 2 Shim (0.062 in.) .............................................................................................. AR Shim (0.030 in.) .............................................................................................. AR Pin .................................................................................................................. 2 Capscrew ....................................................................................................... 4 Lockwasher .................................................................................................... 4 Fitting .............................................................................................................. 2 Fitting .............................................................................................................. 2 O-Ring ........................................................................................................ 1 Hose Assy ...................................................................................................... 1 Hose Assy ...................................................................................................... 1

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

13-43

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE (FIGURE 13-22) TWO STAGE LIMITED FREE-LIFT (54 AND 60-INCH) — H90XM - H120XM

13-44

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT (54 AND 60-INCH) – H90XM - H120XM ITEM

1 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 21 21 22 22 22

PART NO. 2037953 2037954 2037945 2037946 1511882 1511883 1511884 126765 1465072 1399224 66333 1387993 16001 1465177 192425 192424 1465028 292528 292683 1387286 339932 15222 221717 16448 16559 16484 b 1499102 a 1467059 a 1467061 b 1499101 a 1397992 a 1467062

DESCRIPTION

QTY

Side-Shift Carriage (54 in.) (Group No. 8502068) .............................................. 1 Side-Shift Carriage (60 in.) (Group No. 8502069) .............................................. 1 Side-Shift Carriage (54 in.) (FFigure 13-27).................................................. 1 Side-Shift Carriage (60 in.) (FFigure 13-27).................................................. 1 Load Roller (100.91 mm) ("A") ....................................................................... 6 Load Roller (101.67 mm ) ("B") (0,26 mm) ..................................................... 6 Load Roller (102.43 mm) ("C") (1,52 mm) ...................................................... 6 Shim ............................................................................................................... 24 Snap Ring ....................................................................................................... 6 Spacer ............................................................................................................ 2 Roll Pin ........................................................................................................... 2 Side Roller ...................................................................................................... 2 Grease Fitting ................................................................................................. 2 Bracket ........................................................................................................... 2 Shim (0.062 in.) .............................................................................................. AR Shim (0.030 in.) .............................................................................................. AR Pin .................................................................................................................. 2 Capscrew ....................................................................................................... 4 Lockwasher .................................................................................................... 4 Chain Anchor .................................................................................................. 2 Pin .................................................................................................................. 2 Cotter Pin ....................................................................................................... 2 Nut .................................................................................................................. 4 Fitting .............................................................................................................. 2 Fitting .............................................................................................................. 2 O-Ring ........................................................................................................ 1 Hose Assy ...................................................................................................... 1 Tube Assy (54 in. Carriage) ........................................................................... 1 Tube Assy (60 in. Carriage) ........................................................................... 1 Hose Assy ...................................................................................................... 1 Clamp (54 in. Carriage) .................................................................................. 1 Tube Assy (60 in. Carriage) ........................................................................... 1

FOOTNOTES: a

→ 11/2001

©2009 HYSTER COMPANY

b

11/2001 →

See Service Manual for service procedures.

13-45

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE (FIGURE 13-23) TWO AND THREE STAGE FULL FREE-LIFT (48 AND 60-INCH) — H70-90XM

13-46

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT (48 AND 60-INCH) – H70-90XM ITEM

1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28 29

PART NO. a 2037955 b 2038594 a 2037956 b 2038596 ..... 1511882 1511883 1511884 126765 1465072 1399224 1387548 1387549 15222 292508 1400126 1400125 66333 1387993 16001 1465177 192425 192424 1465028 292528 292683 319322 319323 317292 18518 15155 16458 16559 16484 1499105 1499106

DESCRIPTION

QTY

Side-Shift Carriage (48 in.) (Group No. 8502070) .............................................. 1 Side-Shift Carriage (48 in.) (Group No. 8502090) .............................................. 1 Side-Shift Carriage (60 in.) (Group No. 8502071) .............................................. 1 Side-Shift Carriage (60 in.) (Group No. 8502091) .............................................. 1 Carriage .......................................................................................................... 1 Load Roller (100.91 mm) ("A") ....................................................................... 6 Load Roller (101.67 mm ) ("B") (0,26 mm) ..................................................... 6 Load Roller (102.43 mm) ("C") (1,52 mm) ...................................................... 6 Shim ............................................................................................................... 24 Snap Ring ....................................................................................................... 6 Spacer ............................................................................................................ 2 Chain Anchor .................................................................................................. 2 Pin .................................................................................................................. 2 Cotter Pin ....................................................................................................... 2 Capscrew ....................................................................................................... 1 Plate ............................................................................................................... 1 Spacer ............................................................................................................ 1 Roll Pin ........................................................................................................... 2 Side Roller ...................................................................................................... 2 Grease Fitting ................................................................................................. 2 Bracket ........................................................................................................... 2 Shim (0.062 in.) .............................................................................................. AR Shim (0.030 in.) .............................................................................................. AR Pin .................................................................................................................. 2 Capscrew ....................................................................................................... 4 Lockwasher .................................................................................................... 4 Bracket Wldmt (RH) ....................................................................................... 1 Bracket Wldmt (LH) ........................................................................................ 1 Spacer ............................................................................................................ 4 Capscrew ....................................................................................................... 4 Lockwasher .................................................................................................... 4 Fitting .............................................................................................................. 2 Fitting .............................................................................................................. 2 O-Ring ........................................................................................................ 1 Hose Assy ...................................................................................................... 1 Hose Assy ...................................................................................................... 1

FOOTNOTES: a

Three Stage Full Free-Lift

©2009 HYSTER COMPANY

b

Two Stage Full Free-Lift

See Service Manual for service procedures.

13-47

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE (FIGURE 13-24) TWO AND THREE STAGE FULL FREE-LIFT (54 AND 60-INCH) — H100XM-H120XM

13-48

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT (54 AND 60-INCH) – H100XM-H120XM ITEM

1 1 1 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 26 27 28

PART NO. a 2037957 b 2038597 a 2037958 b 2038598 a 2037949 a 2037950 b 2038600 b 2038601 1511882 1511883 1511884 126765 1465072 1399224 66333 1387993 16001 1465177 192425 192424 1465028 292528 292683 319322 319323 317292 18520 18518 15155 1480392 339932 320327 15222 131358 16458 16559 16484 1499107 1499108

DESCRIPTION

QTY

Side-Shift Carriage (54 in.) (Group No. 8502072) .............................................. 1 Side-Shift Carriage (54 in.) (Group No. 8502092) .............................................. 1 Side-Shift Carriage (60 in.) (Group No. 8502073) .............................................. 1 Side-Shift Carriage (60 in.) (Group No. 8502093) .............................................. 1 Side-Shift Carriage (54 in.) (FFigure 13-30).................................................. 1 Side-Shift Carriage (60 in.) (FFigure 13-30).................................................. 1 Side-Shift Carriage (54 in.) (FFigure 13-30).................................................. 1 Side-Shift Carriage (60 in.) (FFigure 13-30).................................................. 1 Load Roller (100.91 mm) ("A") ....................................................................... 6 Load Roller (101.67 mm ) ("B") (0,26 mm) ..................................................... 6 Load Roller (102.43 mm) ("C") (1,52 mm) ...................................................... 6 Shim ............................................................................................................... 24 Snap Ring ....................................................................................................... 6 Spacer ............................................................................................................ 2 Roll Pin ........................................................................................................... 2 Side Roller ...................................................................................................... 2 Grease Fitting ................................................................................................. 2 Bracket ........................................................................................................... 2 Shim (0.062 in.) .............................................................................................. AR Shim (0.030 in.) .............................................................................................. AR Pin .................................................................................................................. 2 Capscrew ....................................................................................................... 4 Lockwasher .................................................................................................... 4 Bracket Wldmt (RH) ....................................................................................... 1 Bracket Wldmt (LH) ........................................................................................ 1 Spacer ............................................................................................................ 4 Capscrew ....................................................................................................... 3 Capscrew ....................................................................................................... 1 Lockwasher .................................................................................................... 4 Chain Anchor .................................................................................................. 2 Pin .................................................................................................................. 2 Pin .................................................................................................................. 2 Cotter Pin ....................................................................................................... 2 Snap Ring ....................................................................................................... 2 Fitting .............................................................................................................. 2 Fitting .............................................................................................................. 2 O-Ring ........................................................................................................ 1 Hose Assy ...................................................................................................... 1 Hose Assy ...................................................................................................... 1

FOOTNOTES: a

Three Stage Full Free-Lift

©2009 HYSTER COMPANY

b

Two Stage Full Free-Lift

See Service Manual for service procedures.

13-49

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE FRAME (FIGURE 13-25) TWO STAGE LIMTED FREE-LIFT (48-INCH) — H70XM - H90XM

13-50

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE FRAME TWO STAGE LIMTED FREE-LIFT (48-INCH) – H70XM - H90XM ITEM 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15

PART NO. 2037943 1467151 1467153 1467154 1467769 a 1467268 b 1532640 1467145 1467146 1467147 1467148 1622935 1467150 1467632 1467633 16041 39365

DESCRIPTION

QTY

Side-Shift Carriage ............................................................................................. Bushing .......................................................................................................... Rod ................................................................................................................. Hook ............................................................................................................... Frame ............................................................................................................. Apron .............................................................................................................. Apron .............................................................................................................. Wear Strip (Right Lower) (RH Lower) ............................................................ Wear Strip (Left Lower) (LH Lower) ............................................................... Wear Strip (Right Upper) (RH Upper) ............................................................ Wear Strip (Left Upper) (LH Upper) ............................................................... Seal ................................................................................................................ Rod Wiper ...................................................................................................... Snap Ring ....................................................................................................... Screw ............................................................................................................. Grease Fitting ................................................................................................. O-Ring ............................................................................................................

1 2 2 2 1 1 1 1 1 1 1 2 2 2 6 8 2

FOOTNOTES: a

→ 12/2002

©2009 HYSTER COMPANY

b

12/2002 →

See Service Manual for service procedures.

13-51

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE FRAME (FIGURE 13-26) TWO STAGE LIMTED FREE-LIFT (60-INCH) — H70XM - H90XMS

13-52

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE FRAME TWO STAGE LIMTED FREE-LIFT (60-INCH) – H70XM - H90XMS ITEM 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO. 2037944 1467151 1467153 1467154 a 1467269 b 1532643 1467771 1467145 1467146 1467147 1467148 1467201 1467200 1622935 1467150 1467632 1467633 16041 39365

DESCRIPTION

QTY

Side-Shift Carriage ............................................................................................. Bushing .......................................................................................................... Rod ................................................................................................................. Hook ............................................................................................................... Apron .............................................................................................................. Apron .............................................................................................................. Frame ............................................................................................................. Wear Strip (Right Lower) (RH Lower) ............................................................ Wear Strip (Left Lower) (LH Lower) ............................................................... Wear Strip (Right Upper) (RH Upper) ............................................................ Wear Strip (Left Upper) (LH Upper) ............................................................... Wear Strip (Lower Center) ............................................................................. Wear Strip (Upper Center) ............................................................................. Seal ................................................................................................................ Rod Wiper ...................................................................................................... Snap Ring ....................................................................................................... Screw ............................................................................................................. Grease Fitting ................................................................................................. O-Ring ............................................................................................................

1 2 2 2 1 1 1 1 1 1 1 2 2 2 2 2 6 8 2

FOOTNOTES: a

→ 12/2002

©2009 HYSTER COMPANY

b

12/2002 →

See Service Manual for service procedures.

13-53

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE FRAME (FIGURE 13-27) TWO STAGE LIMITED FREE-LIFT (54 AND 60-INCH) — H100XM - H120 XM

13-54

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE FRAME TWO STAGE LIMITED FREE-LIFT (54 AND 60-INCH) – H100XM - H120 XM ITEM

1 2 3 4 5 6 7 8 9 9 9 9 10 10 11 12 13 14 15 16 17

PART NO. 2037946 2037945 1467204 1467205 1467145 1467146 1467147 1467148 1467206 1467201 a 1467270 b 1532638 a 1467846 b 1532639 1467774 1467776 1467200 1622936 1467203 1467634 1467633 16041 39366

DESCRIPTION

QTY

Side-Shift Carriage (60 in.) ................................................................................. Side-Shift Carriage (54 in.) ................................................................................. Bushing .......................................................................................................... Rod ................................................................................................................. Wear Strip (Right Lower) (RH Lower) ............................................................ Wear Strip (Left Lower) (LH Lower) ............................................................... Wear Strip (Right Upper) (RH Upper) ............................................................ Wear Strip (Left Upper) (LH Upper) ............................................................... Hook ............................................................................................................... Wear Strip (Lower Center) ............................................................................. Apron (54 in.) .................................................................................................. Apron (54 in.) .................................................................................................. Apron (60 in.) .................................................................................................. Apron (60 in.) .................................................................................................. Frame (54 in.) ................................................................................................. Frame (60 in.) ................................................................................................. Wear Strip (Upper Center) ............................................................................. Seal ................................................................................................................ Rod Wiper ...................................................................................................... Snap Ring ....................................................................................................... Screw ............................................................................................................. Grease Fitting ................................................................................................. O-Ring ............................................................................................................

1 1 2 2 1 1 1 1 2 2 1 1 1 1 1 1 2 2 2 2 8 8 2

FOOTNOTES: a

→ 3/2003

©2009 HYSTER COMPANY

b

3/2003 →

See Service Manual for service procedures.

13-55

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE FRAME (FIGURE 13-28) TWO AND THREE STAGE FULL FREE-LIFT (48-INCH) — H70XM - H90XM

13-56

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE FRAME TWO AND THREE STAGE FULL FREE-LIFT (48-INCH) – H70XM - H90XM ITEM

1 2 3 4 4 5 5 6 7 8 9 10 11 12 13 14 15

PART NO.

DESCRIPTION

QTY

a 2037947 b 2038595 1467151 1467153 1467154 c 1467268 d 1532640 a 1467770 b 1483336 1467145 1467146 1467147 1467148 1622935 1467150 1467632 1467633 16041 39365

Side-Shift Carriage (48 in.) ................................................................................. Side-Shift Carriage (48 in.) ................................................................................. Bushing .......................................................................................................... Rod ................................................................................................................. Hook ............................................................................................................... Apron .............................................................................................................. Apron .............................................................................................................. Frame ............................................................................................................. Frame ............................................................................................................. Wear Strip (Right Lower) (RH Lower) ............................................................ Wear Strip (Left Lower) (LH Lower) ............................................................... Wear Strip (Right Upper) (RH Upper) ............................................................ Wear Strip (Left Upper) (LH Upper) ............................................................... Seal ................................................................................................................ Rod Wiper ...................................................................................................... Snap Ring ....................................................................................................... Screw ............................................................................................................. Grease Fitting ................................................................................................. O-Ring ............................................................................................................

1 1 2 2 2 1 1 1 1 1 1 1 1 2 2 2 6 8 2

2083999

Kit-Seal (Class III) ...............................................................................................

1

FOOTNOTES: a b

Three Stage Full Free-Lift Two Stage Full Free-Lift

©2009 HYSTER COMPANY

c d

→ 12/2002 12/2002 →

See Service Manual for service procedures.

13-57

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE FRAME (FIGURE 13-29) TWO AND THREE STAGE FULL FREE-LIFT (60-INCH) — H70XM - H90XM

13-58

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE FRAME TWO AND THREE STAGE FULL FREE-LIFT (60-INCH) – H70XM - H90XM ITEM

1 2 3 4 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO. b 2038599 a 2037948 1467151 1467153 1467154 c 1467269 d 1532643 a 1467772 b 1483335 1467145 1467146 1467147 1467148 1467201 1467200 1622935 1467150 1467632 1467633 16041 39365

DESCRIPTION

QTY

Side-Shift Carriage (60 in.) ................................................................................. Side-Shift Carriage (60 in.) ................................................................................. Bushing .......................................................................................................... Rod ................................................................................................................. Hook ............................................................................................................... Apron .............................................................................................................. Apron .............................................................................................................. Frame ............................................................................................................. Frame ............................................................................................................. Wear Strip (Right Lower) (RH Lower) ............................................................ Wear Strip (Left Lower) (LH Lower) ............................................................... Wear Strip (Right Upper) (RH Upper) ............................................................ Wear Strip (Left Upper) (LH Upper) ............................................................... Wear Strip (Lower Center) ............................................................................. Wear Strip (Upper Center) ............................................................................. Seal ................................................................................................................ Rod Wiper ...................................................................................................... Snap Ring ....................................................................................................... Screw ............................................................................................................. Grease Fitting ................................................................................................. O-Ring ............................................................................................................

1 1 2 2 2 1 1 1 1 1 1 1 1 2 2 2 2 2 6 4 2

FOOTNOTES: a b

Three Stage Full Free-Lift Two Stage Full Free-Lift

©2009 HYSTER COMPANY

c d

→ 12/2002 12/2002 →

See Service Manual for service procedures.

13-59

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE FRAME (FIGURE 13-30) TWO AND THREE STAGE FULL FREE-LIFT (54 AND 60-INCH) — H100XM-H120XM

13-60

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

SIDE-SHIFT CARRIAGE FRAME TWO AND THREE STAGE FULL FREE-LIFT (54 AND 60-INCH) – H100XM-H120XM ITEM

1 2 3 4 5 6 7 8 9 9 9 9 10 10 10 10 11 12 13 14 15 16 17

PART NO. a 2037949 a 2037950 b 2038600 b 2038601 1467204 1467205 1467145 1467146 1467147 1467148 1467206 1467201 a 1467773 a 1467775 b 1483331 b 1483333 c 1467270 d 1532638 c 1467846 d 1532639 1467200 1622936 1467203 1467634 1467633 16041 39366

DESCRIPTION

QTY

Side-Shift Carriage (54 in.) ................................................................................. Side-Shift Carriage (60 in.) ................................................................................. Side-Shift Carriage (54 in.) ................................................................................. Side-Shift Carriage (60 in.) ................................................................................. Bushing .......................................................................................................... Rod ................................................................................................................. Wear Strip (Right Lower) (RH Lower) ............................................................ Wear Strip (Left Lower) (LH Lower) ............................................................... Wear Strip (Right Upper) (RH Upper) ............................................................ Wear Strip (Left Upper) (LH Upper) ............................................................... Hook ............................................................................................................... Wear Strip (Lower Center) ............................................................................. Frame (54 in.) ................................................................................................. Frame (60 in.) ................................................................................................. Side-Shift Carriage (60 in.) ............................................................................. Frame (54 in.) ................................................................................................. Apron (54 in.) .................................................................................................. Apron (54 in.) .................................................................................................. Apron (60 in.) .................................................................................................. Apron (60 in.) .................................................................................................. Wear Strip (Upper Center) ............................................................................. Seal ................................................................................................................ Rod Wiper ...................................................................................................... Snap Ring ....................................................................................................... Screw ............................................................................................................. Grease Fitting ................................................................................................. O-Ring ............................................................................................................

1 1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 2 2 2 8 8 2

FOOTNOTES: a b

Three Stage Full Free-Lift Two Stage Full Free-Lift

©2009 HYSTER COMPANY

c d

→ 12/2002 12/2002 →

See Service Manual for service procedures.

13-61

UNIT CODE K005 NORTH AMERICA

11/2009

AUDIBLE ALARM (FIGURE 13-31)

13-62

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

AUDIBLE ALARM ITEM 1 1 1 1 1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

1339947 1350733 1350734 1350735 1350736 1466997 292500 320156 302399 320158 2036924 190382

Back-Up Alarm (82-102 dbA) .............................................................................. Back-Up Alarm (87 dbA) ..................................................................................... Back-Up Alarm (97 dbA) ..................................................................................... Back-Up Alarm (102 dbA) ................................................................................... Back-Up Alarm (107 dbA) ................................................................................... Bracket ................................................................................................................ Capscrew ............................................................................................................ Washer ............................................................................................................... Nut ...................................................................................................................... Washer ............................................................................................................... Wire Harness (FFigure 13-32)........................................................................... Boot ....................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 2 2 2 1 1 2

13-63

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 13-32) REVERSE ALARM

ITEM 1 1 1 1 2

13-64

PART NO.

DESCRIPTION

QTY

2036924 1497288 1497299 1484596 1484597 252293

Wire Harness ...................................................................................................... Housing .......................................................................................................... Retainer .......................................................................................................... Terminal (Pin) ................................................................................................. Seal ................................................................................................................ E-Ring ............................................................................................................

See Service Manual for service procedures.

1 1 1 2 2 2

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

CAB (FIGURE 13-33)

ITEM 1 2 2 3 4 5 6 7 8 9 10 11 12

PART NO.

DESCRIPTION

..... 1505287 1474701 1474702 1468311 1474703 1393540 1393492 1393493 1520927 1474950 1474951 1393471

Cab Attaching Parts (FFigure 13-34, FFigure 13-35, FFigure 13-36)............. Wire Harness (FFigure 13-37)........................................................................... Door (LH) (FFigure 13-39)................................................................................. Door (RH) (FFigure 13-38)................................................................................ Screw .................................................................................................................. Grommet ............................................................................................................. Heater (FFigure 13-6)........................................................................................ Wiper Motor ........................................................................................................ Wiper Arm ........................................................................................................... Wiper Blade ........................................................................................................ Bracket ................................................................................................................ Heater Inlet ......................................................................................................... Gas Spring ..........................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 6 1 1 1 1 1 1 1 2

13-65

UNIT CODE K005 NORTH AMERICA

11/2009

CAB ATTACHING PARTS (FIGURE 13-34) SHEET 1 OF 3

13-66

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

CAB ATTACHING PARTS SHEET 1 OF 3 ITEM 1 2 3 3 3 3 3 3 3 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30

PART NO. 1502769 1498362 a 1399472 1354119 1363016 1379799 1356335 1662409 1483739 c 1531982 1544764 1565839 1393517 296419 1474957 1393511 1468309 1474954 1468307 1393543 1474952 1474953 1468311 1468312 1393453 1393454 316835 1468316 1468317 1393472 1393486 1393541 1393455 1393488 1474709 1393463 1468315 1468314 b 1393490 d 1504084 d 1504083 1479092 1479093

DESCRIPTION

QTY

Window ............................................................................................................... Seal ..................................................................................................................... Headlight ............................................................................................................. Headlight (Speaker) ....................................................................................... Lens ........................................................................................................... Bulb ............................................................................................................ Headlight (Hella) (Optional) ............................................................................ Bulb ............................................................................................................ Light ........................................................................................................... Headlight ............................................................................................................. Bulb ................................................................................................................ Wire Harness .................................................................................................. Grommet ............................................................................................................. Washer ............................................................................................................... Frame ................................................................................................................. Grommet ............................................................................................................. Screw .................................................................................................................. Bracket ................................................................................................................ Screw .................................................................................................................. Reservoir (With Pump) ....................................................................................... Hinge (LH) .......................................................................................................... Hinge (RH) .......................................................................................................... Screw .................................................................................................................. Washer ............................................................................................................... Cover (LH) .......................................................................................................... Cover (RH) .......................................................................................................... Nut ...................................................................................................................... Washer ............................................................................................................... Washer ............................................................................................................... Ball Stud ............................................................................................................. Striker Bolt .......................................................................................................... Guard .................................................................................................................. Cover (Front) ...................................................................................................... Block (Mounting) ................................................................................................. Block ................................................................................................................... Seal ..................................................................................................................... Washer ............................................................................................................... Screw .................................................................................................................. Front Window (Front) .......................................................................................... Front Window ...................................................................................................... Kit-Glue ............................................................................................................... Floormat (LH) (Not Illustrated) ............................................................................ Floormat (RH) (Not Illustrated) ...........................................................................

1 1 3 1 1 1 1 1 1 3 1 1 2 14 1 5 2 1 5 1 2 2 12 4 1 1 4 8 4 2 2 2 1 1 2 1 4 4 1 1 1 1 1

FOOTNOTES: a b

→ S/N K005V04773A → T4103-Q

©2009 HYSTER COMPANY

c d

S/N K005V04774A → T4104-Q →

See Service Manual for service procedures.

13-67

UNIT CODE K005 NORTH AMERICA

11/2009

CAB ATTACHING PARTS (FIGURE 13-35) SHEET 2 OF 3

13-68

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

CAB ATTACHING PARTS SHEET 2 OF 3 ITEM 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 15 15 15 15 15 15 15 15 15 16 17 18

PART NO.

DESCRIPTION

QTY

1393511 1393452 1393451 1399473 1393504 1393497 1493909 a 1393466 c 4000475 1393505 1474955 302047 1474710 1393458 1468307 b 1399472 1354119 1363016 1379799 1356335 1662409 1483739 d 1531982 1544764 1565839 302324 1393514 296419

Grommet ............................................................................................................. Ear (RH) .............................................................................................................. Cover (LH) .......................................................................................................... Brake/Backup Light ............................................................................................. Wiper Motor ........................................................................................................ Seal (Rubber) ..................................................................................................... Rear Window (Rear) ........................................................................................... Seal (Rubber) (11.5 ft.) ....................................................................................... Seal (11.5 ft.) ...................................................................................................... Wiper Arm ........................................................................................................... Wiper Blade ........................................................................................................ Screw .................................................................................................................. Insert ................................................................................................................... Hanger (Coat) ..................................................................................................... Screw .................................................................................................................. Headlight (Rear) (FFigure 13-15)...................................................................... Headlight (Speaker) ....................................................................................... Lens ........................................................................................................... Bulb ............................................................................................................ Headlight (Hella) (Optional) ............................................................................ Bulb ............................................................................................................ Light ........................................................................................................... Headlight ............................................................................................................. Bulb ................................................................................................................ Wire Harness .................................................................................................. Nut ...................................................................................................................... Grommet ............................................................................................................. Washer ...............................................................................................................

2 1 1 2 1 1 1 1 1 1 1 6 12 1 1 1 1 1 1 1 1 1 1 1 1 4 5 1

1498750

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a b

→ PENDING PER ECN 105998 → S/N K005V04773A

©2009 HYSTER COMPANY

c d

PENDING PER ECN 105998 → S/N K005V04774A →

See Service Manual for service procedures.

13-69

UNIT CODE K005 NORTH AMERICA

11/2009

CAB ATTACHING PARTS (FIGURE 13-36) SHEET 3 OF 3

13-70

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

CAB ATTACHING PARTS SHEET 3 OF 3 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NO.

DESCRIPTION

1474704 1393511 1393524 292667 296415 302023 1393528 1393527 1474956 1393526 1468320 1393525 302049 1468321 1474711

Grommet ............................................................................................................. Grommet ............................................................................................................. Headliner ............................................................................................................ Nut ...................................................................................................................... Washer ............................................................................................................... Screw .................................................................................................................. Dome Light ......................................................................................................... Bulb ..................................................................................................................... Plate .................................................................................................................... Cover (Speaker) ................................................................................................. Screw .................................................................................................................. Cover (Radio) ..................................................................................................... Screw .................................................................................................................. Washer (Plastic) ................................................................................................. Insert ...................................................................................................................

©2009 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 16 2 8 1 1 1 2 8 1 7 7 9

13-71

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 13-37) CAB

13-72

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS CAB ITEM 1 2 3 4

7

PART NO. 2036544 2036541 2038007 1505287 a 1494692 a 1494693 a 1494673 1604009 a 1393547 a 1393537

DESCRIPTION

QTY

Wire Harness (Front) .......................................................................................... Wire Harness (Auxiliary) (FFigure 13-41).......................................................... Wire Harness (Rear) ........................................................................................... Wire Harness (Main) ........................................................................................... Switch (Front) ................................................................................................. Switch (Rear) .................................................................................................. Switch (Heater Blower) ................................................................................... Bulb ............................................................................................................ Cover .............................................................................................................. Relay ..............................................................................................................

1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2009 HYSTER COMPANY

See Service Manual for service procedures.

13-73

UNIT CODE K005 NORTH AMERICA

11/2009

DOOR ASSEMBLY (FIGURE 13-38) RIGHT HAND

13-74

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

DOOR ASSEMBLY RIGHT HAND ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 15 15 15 15 15 16 17 18 19 20 21 22 23 24 25

PART NO. 1474702 134102 316835 1393489 1474765 1474710 302048 296229 1468310 1474766 1393482 1393472 1393483 1393464 1393485 a 1393470 1483226 1502180 1483228 b 1504095 1504089 1504088 1504087 1474962 1474961 1393478 1393468 1393463 1474767 1638808 1474820 1393459 1493913

DESCRIPTION

QTY

Door .................................................................................................................... Screw ............................................................................................................. Nut .................................................................................................................. Ashtray ........................................................................................................... Screw ............................................................................................................. Insert .............................................................................................................. Screw ............................................................................................................. Capscrew ....................................................................................................... Screw ............................................................................................................. Washer ........................................................................................................... Door Handle ................................................................................................... Ball Stud ......................................................................................................... Latch ............................................................................................................... Window (Lower) ............................................................................................. Seal ................................................................................................................ Sliding Window (RH) ...................................................................................... Latch .......................................................................................................... Glass (Rear Fixed) ..................................................................................... Glass (Front Sliding) .................................................................................. Window (RH) .................................................................................................. Latch .......................................................................................................... Glass (RH) (Rear Fixed) ............................................................................ Glass (Silder Assy RH) .............................................................................. Frame (Door) .................................................................................................. Plate (Door Lock) ........................................................................................... Cover (Heater) ................................................................................................ Cover (Door) ................................................................................................... Seal ................................................................................................................ Seal (Lower) ................................................................................................... Seal (RH) (Sliding Window) ............................................................................ Sealant ........................................................................................................... Cup Holder (Not Illustrated) ............................................................................ Door Key (Not Illustrated) ...................................................................................

1 2 2 1 14 1 1 2 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

→ T4103Q

©2009 HYSTER COMPANY

b

T4104Q →

See Service Manual for service procedures.

13-75

UNIT CODE K005 NORTH AMERICA

11/2009

DOOR ASSEMBLY (FIGURE 13-39) LEFT HAND

13-76

See Service Manual for service procedures.

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

DOOR ASSEMBLY LEFT HAND ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 13 13 13 13 14 15 16 17 18 19 20 21

PART NO. 1474701 316835 1474765 1474710 302048 296229 1468310 1474766 1393479 1393472 1393480 1393464 1393485 b 1393469 1483226 1502180 1483228 a 1504094 1504089 1504086 1504085 1474959 1474960 1393467 1393463 1474767 1474768 1474820 1493913

DESCRIPTION

QTY

Door .................................................................................................................... Nut .................................................................................................................. Screw ............................................................................................................. Insert .............................................................................................................. Screw ............................................................................................................. Capscrew ....................................................................................................... Screw ............................................................................................................. Washer ........................................................................................................... Door Handle ................................................................................................... Ball Stud ......................................................................................................... Latch ............................................................................................................... Window (Lower) ............................................................................................. Seal ................................................................................................................ Sliding Window (LH) ....................................................................................... Latch .......................................................................................................... Glass (Rear Fixed) ..................................................................................... Glass (Front Sliding) .................................................................................. Window (LH) ................................................................................................... Latch .......................................................................................................... Glass (LH Rear Fixed) ............................................................................... Glass (LH Front Sliding) ............................................................................. Frame (Door) .................................................................................................. Plate (Door Lock) ........................................................................................... Cover (Door) ................................................................................................... Seal ................................................................................................................ Seal (Lower) ................................................................................................... Seal (LH) (Sliding Window) ............................................................................ Sealant ........................................................................................................... Door Key (Not Illustrated) ...................................................................................

1 2 11 1 1 2 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

→ T4104Q

©2009 HYSTER COMPANY

b

T4103Q →

See Service Manual for service procedures.

13-77

UNIT CODE K005 NORTH AMERICA

11/2009

LIFTING EYE (FIGURE 13-40)

ITEM 1 2 2 3 4 5 6 7 8 8 9 10 11 11

13-78

PART NO. 1476416 1488915 1474318 296140 292661 15246 1474335 316448 a 1474314 b 1518463 18585 15158 a 1394688 b 1518378

DESCRIPTION

QTY

Lifting Eye (Rear) ................................................................................................ Anchor (H70XM) ................................................................................................. Anchor (H80-120XM) .......................................................................................... Nut ...................................................................................................................... Nut ...................................................................................................................... Cotter Pin ............................................................................................................ Lifting Eye (Front) ............................................................................................... Label (Lifting Eye) ............................................................................................... Pin (Extended) .................................................................................................... Pin (Extended) .................................................................................................... Capscrew ............................................................................................................ Washer ............................................................................................................... Retainer (Tilt Pin) ................................................................................................ Retainer (Tilt Pin) ................................................................................................

See Service Manual for service procedures.

2 2 2 2 2 2 2 4 2 2 2 2 2 2

©2009 HYSTER COMPANY

11/2009

UNIT CODE K005 NORTH AMERICA

FOOTNOTES: a

→ S/N K005V03346Z

©2009 HYSTER COMPANY

b

S/N K005V03347Z →

See Service Manual for service procedures.

13-79

UNIT CODE K005 NORTH AMERICA

11/2009

WIRE HARNESS (FIGURE 13-41) AUXILIARY LIGHTS — WORKLIGHTS

ITEM 1 1 1 1 1 1 1 2 2 2 3 3 3 3 3 4 4 4

13-80

PART NO.

DESCRIPTION

QTY

2036541 ..... 1497290 1497303 1484596 1484597 1484594 1484595 ..... 1324310 1324309 ..... 1324310 1324309 1324308 1324307 ..... 1324310 1324309

Wire Harness ...................................................................................................... Connection Assembly (Module Connection) ....................................................... Socket ................................................................................................................. Retainer .............................................................................................................. Terminal (Pin) ..................................................................................................... Seal ..................................................................................................................... Terminal (Pin) ..................................................................................................... Seal ..................................................................................................................... Connection Assembly (LH Work Light) ............................................................... Terminal .............................................................................................................. Sleeve ................................................................................................................. Connection Assembly (Strobe/Beacon) .............................................................. Terminal .............................................................................................................. Sleeve ................................................................................................................. Terminal .............................................................................................................. Terminal .............................................................................................................. Connection Assembly (RH) (Work Light) ............................................................ Terminal .............................................................................................................. Sleeve .................................................................................................................

See Service Manual for service procedures.

1 1 1 1 3 3 1 1 2 2 2 1 2 2 1 1 2 2 2

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

14

NUMERICAL INDEX

UNIT CODE K005 NORTH AMERICA

11/2009

SECTION 14 NUMERICAL INDEX PART NO.

PAGE ITEM

142

3-83 8-3 13-9 2-5 3-36 10-8 12-8 2-11 11-7 7-7 3-3 3-55 4-14 4-18 4-23 8-3 3-23 3-27 3-31 3-35 3-39 3-43 3-47 3-51 3-55 3-27 3-31 3-47 3-51 3-55 3-32 3-40 3-28 3-31 3-47 3-51 3-55 3-27 3-31 3-48 3-52 5-22 3-23 3-27 3-35 3-44 3-47 3-51 9-11

11276 12815 12822 12891 12928 12929 13957 14303 14310 14349

14358

14385

14386 14387

14404

14500 14505

14560

17 35 10 45 63 7 13 18 8 38 2 11 41 40 9 43 13 13 13 15 14 39 39 39 5 47 14 43 43 19 50 18 45 45 24 38 6 72 72 2 18 18 24 47 47 47 6

©2009 HYSTER COMPANY

PART NO.

14587 14591 14592 14603 14761 15001 15025 15026 15032 15034

15039 15049 15052 15055

15056 15086 15125 15127

PAGE ITEM

9-13 9-15 9-17 2-43 9-37 5-21 10-12 11-4 2-28 1-17 3-81 3-83 8-3 2-69 5-21 3-23 3-36 3-39 3-44 4-13 4-17 4-24 4-27 8-18 2-27 3-77 3-19 3-23 3-27 3-31 3-35 3-39 3-43 3-47 3-51 3-56 2-27 3-32 3-40 1-15 2-69 1-15 2-5 3-23 3-27 3-27 3-31 3-36 3-44

34 6 36 8 1 11 22 23 56 17 10 27 16 13 21 43 48 40 73 9 9 33 41 8 37 20 12 9 9 37 10 10 12 12 12 77 26 18 29 24 37 21 21 43 10 68 52

PART NO.

15134

15151 15152 15154

15155

15156

15157

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

3-48 3-52 1-15 2-28 3-23 3-27 3-36 3-44 3-48 3-52 4-9 7-5 8-3 8-18 2-27 3-77 1-15 2-27 2-41 3-35 2-42 3-19 3-23 3-27 3-31 3-35 3-39 3-43 3-47 3-51 3-56 4-9 11-19 12-35 13-47 13-49 1-15 2-27 2-41 3-19 3-43 3-47 3-51 3-55 4-9 4-13 4-17 7-5 2-28

15158

9-43 9-45 13-78 2-28 8-3 1-5 1-7 2-28 3-83 9-19 9-21 9-25 9-27 3-77 3-79 1-27 3-81 3-83 7-5 10-13 10-27 11-7 11-19 12-4 12-12 12-20 12-35 13-43 13-45 13-47 13-49 12-12 13-9 7-7 13-78 6-6 2-57 9-3 9-7 6-6 3-35 3-39 7-13 10-16 10-16 12-24 11-16 12-28 4-13

52 52 17 63 26 26 69 57 57 57 24 24 46 9 36 21 23 24 32 22 44 13 10 10 38 11 11 13 13 13 76 30 19 19 25 19 19 22 24 26 22 22 22 37 23 34 34 23 61

15162 15172 15175 15176 15200

15201 15212

15222

15224 15226 15246 15290 15304 15310 15315 15334 15860 15879 15885 15905

15 6 10 60 30 19 35 70 9 31 31 31 32 14 15 28 1 20 15 34 10 6 12 12 8 21 12 4 17 8 23 10 11 40 5 28 7 9 9 29 6 6 6 9 9 8 11 11 36 14-1

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

15923 15962 15964 15971

16001

16015 16041

16100 16114 16116 16118 16121 16124 16134

16143

14-2

PAGE ITEM

4-17 9-29 9-35 9-35 2-77 3-3 3-19 3-24 3-24 3-36 3-40 3-44 9-43 9-45 10-27 11-19 12-35 13-43 13-45 13-47 13-49 9-45 13-51 13-53 13-55 13-57 13-59 13-61 3-3 3-7 3-9 3-3 3-7 3-9 4-14 4-18 4-23 3-3 3-7 3-9 3-3 3-71 8-3 3-24 3-36 3-40 3-44 3-71 3-23 3-27 3-31 3-35

36 16 3 22 12 29 38 54 62 65 57 89 9 12 16 26 26 12 8 14 8 13 14 16 16 14 16 16 23 4 3 20 23 7 49 48 24 21 22 6 2 8 39 66 64 56 92 9 15 15 22 20

PART NO.

16155 16156 16168

16177 16186 16187 16192

16193 16394 16448

16458

16481 16482

16483

PAGE ITEM

3-39 3-43 3-47 3-51 13-19 13-19 3-27 3-31 3-48 3-52 3-55 3-3 8-3 8-4 3-19 3-45 3-48 3-52 3-56 2-81 2-42 10-20 10-24 11-30 12-32 13-23 13-25 13-43 13-45 9-11 9-13 9-15 9-17 11-30 12-32 13-47 13-49 5-21 9-37 5-14 5-21 5-21 5-21 5-14 5-14 5-14 5-21 7-3 9-11 9-11 9-13 9-13

19 40 40 40 9 10 37 7 70 70 10 22 40 52 41 95 92 92 49 7 45 4 14 16 24 5 5 19 19 31 40 31 42 15 23 26 25 33 39 58 11 24 34 51 52 53 7 22 2 23 12 39

PART NO.

16484

16485 16486

16487

16520

See Service Manual for service procedures.

PAGE ITEM

9-15 9-15 9-17 9-17 10-12 12-16 5-9 5-10 5-21 5-23 7-3 9-11 9-13 9-15 9-17 10-12 10-12 12-16 12-16 12-16 13-26 13-43 13-45 13-47 13-49 5-10 5-14 5-14 9-3 9-3 9-7 9-7 9-11 9-13 9-15 9-17 9-29 10-12 9-3 9-3 9-3 9-7 9-7 9-7 3-24 3-28 3-31 3-36 3-39 3-44 3-48 3-52

2 23 11 41 3 3 25 36 19 5 1 1 15 1 14 19 20 18 19 20 6 20 20 27 26 38 49 50 2 11 2 11 8 11 8 10 10 22 30 35 36 31 36 37 53 53 31 56 49 83 83 83

PART NO.

16540 16541

16543 16556 16558

16559

16561

16567 16568 16569 16597 16598 16653 16705 16709 16743 16745 16794 16805

PAGE ITEM

3-56 5-14 9-11 9-15 7-3 10-12 11-4 12-16 12-16 5-21 5-14 7-3 9-11 9-13 9-15 9-17 9-13 9-17 10-12 11-4 12-16 13-43 13-45 13-47 13-49 9-11 9-13 9-15 9-17 4-13 4-17 13-26 5-10 2-28 4-9 4-9 2-27 2-28 2-42 13-15 13-19 9-29 9-35 9-35 9-29 9-35 9-35 4-27 9-13 9-17 2-57 3-19

81 52 2 2 1 19 24 20 19 33 53 22 23 39 23 41 5 4 20 22 18 20 20 27 26 8 11 8 10 35 35 6 38 44 21 21 23 71 49 20 2 17 14 27 18 2 21 40 12 11 24 25

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

16815 16830 16836 16863

16865 16882

16897 16923 16925 16982 16983 16989 17039 17062 17174 17343 17642 17650 17664

17665 17706 17753 18460 18462

PAGE ITEM

3-43 3-47 3-51 3-55 4-9 7-5 9-45 2-42 3-23 3-36 3-39 3-44 3-85 4-39 9-11 9-13 9-15 9-17 8-3 5-10 5-14 5-21 7-3 13-23 13-25 5-21 9-29 9-29 5-9 7-3 11-30 12-32 9-15 9-17 7-3 13-26 9-3 3-3 13-15 13-17 3-3 4-5 3-24 3-35 3-39 3-44 13-17 9-3 9-7 5-14 2-28 1-15

21 21 21 36 22 22 5 43 44 49 41 74 14 16 10 16 10 15 17 37 59 25 21 6 6 6 8 11 29 15 17 25 35 16 20 5 23 2 13 16 2 29 63 32 27 88 19 32 33 58 72 22

©2009 HYSTER COMPANY

PART NO.

18498 18500

18515

18518

18520 18537 18538 18546 18585 18727 18762 18824 18942 19870 21420 25722 30019 30097 30098 30147 30162 30289 34811 35116

PAGE ITEM

PART NO.

PAGE ITEM

3-23 3-27 3-27 3-31 3-36 3-44 3-48 3-52 4-9 4-9 4-14 4-18 4-23 4-28 1-5 3-19 3-23 3-27 3-31 3-35 3-39 3-43 3-47 3-51 3-56 4-9 11-19 12-35 13-47 13-49 13-49 3-31 3-40 3-55 4-9 9-43 13-78 1-5 1-15 7-3 6-5 4-34 5-13 13-8 7-7 6-5 6-5 7-7 5-13 7-7 2-27 2-11

39348

11-16 12-28 13-51 13-53 13-57 13-59 13-55 13-61 2-27 7-7 9-4 9-8 5-9 5-9 7-7 13-9 13-9 13-9 9-46 11-16 12-28 2-81 2-11 2-12 3-77 3-85 4-39 9-41 4-31 3-85 10-16 12-24 10-20 11-30 12-32 7-7 12-20 5-21 2-15 2-17 2-19 2-19 2-21 2-23 3-4 3-20 3-44 3-48 3-52 3-57 10-27 11-19

20 20 42 9 67 51 51 51 25 2 44 43 14 61 9 14 11 11 39 12 12 14 14 14 75 31 18 18 24 18 18 28 59 28 27 16 9 8 16 25 3 16 15 2 8 18 12 9 32 21 31 34

39365

39366 39373 39678 39742 41208 41308 44542 45656 45736 45737 46629 51455 53065 53162 55434 55580 57568 57664 58902 58903 58929 58936 63116

63899

66333

See Service Manual for service procedures.

15 15 15 17 15 17 17 17 29 36 44 45 13 1 39 8 2 2 13 11 11 8 39 39 23 14 15 8 26 9 9 8 8 10 12 32 13 30 10 10 6 24 24 3 37 47 85 85 85 85 17 25

PART NO.

66885 68968

69029 69314 76382 78456 79377 79981 85777

86510 87446 88195 97999

99576 99610 99614 99663 99722 99723 99725 99728 101809

PAGE ITEM

12-35 13-43 13-45 13-47 13-49 5-5 2-15 2-17 2-19 2-21 7-7 3-3 9-4 9-7 9-4 9-7 7-3 7-11 3-24 3-28 3-31 3-35 3-39 3-44 3-48 3-52 3-57 4-6 4-27 3-3 9-3 9-7 3-24 3-40 3-44 3-48 3-52 3-55 2-57 2-59 2-65 2-65 2-59 2-69 2-69 2-69 2-69 3-23 3-27 3-31 3-36 3-39

25 10 6 12 6 1 15 15 7 7 24 8 41 42 42 43 16 3 60 60 47 23 20 86 86 86 90 31 42 2 36 37 65 62 80 80 80 3 23 14 9 6 5 7 8 15 20 45 45 2 50 42 14-3

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

101985 102898 104264 104506

110178 110497 112470 112989 114312

115696

119236 124297 124668 125305

126765

14-4

PAGE ITEM

3-44 3-48 3-52 3-57 2-81 9-8 9-13 9-17 10-4 11-4 12-4 10-4 11-4 12-4 12-8 10-12 12-16 3-19 9-3 9-7 10-13 11-30 12-16 3-85 4-10 4-23 4-24 3-73 3-73 10-13 11-30 12-16 13-41 13-41 9-3 9-7 8-21 2-11 3-23 3-27 3-31 3-35 3-39 3-43 3-47 3-51 3-55 13-17 10-4 10-8 10-27 11-3

75 75 75 92 12 46 4 3 8 19 8 9 20 9 10 3 3 39 35 36 30 25 30 17 38 3 33 7 19 30 19 30 34 34 37 38 5 13 16 16 15 17 16 42 42 42 13 12 5 5 14 6

PART NO.

127045 127518 128259

128408

128409

128469 128835 128852 129563 129846 129887 129892 130616 130619 130845

131358

PAGE ITEM

PART NO.

PAGE ITEM

11-8 11-19 12-4 12-8 12-12 12-35 13-43 13-45 13-47 13-49 9-3 9-7 12-16 3-28 3-31 3-48 3-52 3-55 4-9 4-13 4-17 4-27 9-11 9-13 9-15 9-17 2-11 4-31 4-31 3-32 3-40 13-8 4-153 4-157 4-159 4-130 4-134 4-142 13-8 13-9 2-36 2-73 3-19 3-23 3-27 3-35 3-44 3-48 3-52 11-19 12-35 13-49

131715 131716 132473

12-8 12-8 3-24 3-41 3-43 3-63 10-8 5-5 9-3 9-7 9-13 9-17 9-19 9-21 9-25 9-27 2-27 2-41 2-71 2-42 3-27 3-48 3-52 13-75 5-21 3-31 3-55 4-163 4-49 4-153 4-153 4-163 4-153 4-153 7-7 7-7 3-85 3-56 8-21 2-27 3-3 3-19 3-43 3-47 3-51 3-55 3-73 4-13 4-17 4-27 9-3 9-7

24 15 4 5 4 15 7 3 3 3 38 39 28 63 8 60 60 8 29 30 30 26 35 27 34 29 13 27 28 2 1 34 10 14 15 15 2 2 42 1 37 24 24 26 55 55 55 24 24 24

132860 132861

133469 133558 133696

134102 134436 134491 134809 134810

134812 135657 135658 135685 136516 136681

See Service Manual for service procedures.

8 7 67 6 37 16 11 8 13 13 8 7 18 21 18 22 25 33 14 37 22 53 53 1 34 17 15 5 2 3 9 4 2 7 5 29 2 62 6 34 24 7 7 7 7 47 27 23 23 37 17 17

PART NO.

136687

136692

136704

136749

PAGE ITEM

11-30 13-13 13-15 13-17 13-19 13-20 13-41 1-21 2-5 3-73 3-79 4-9 4-10 4-13 4-17 4-24 4-27 4-39 8-3 13-41 2-5 2-28 3-77 3-79 3-83 4-27 7-5 8-3 8-18 9-21 9-27 13-11 13-11 5-14 7-3 8-3 9-11 9-13 9-15 9-17 1-17 1-33 2-11 2-11 2-51 4-5 4-6 4-6 4-13 4-17 4-23 7-5

21 4 17 9 15 5 13 5 10 18 19 9 35 13 13 36 32 10 31 26 29 46 6 6 4 38 4 6 3 30 31 8 8 45 12 21 30 21 30 21 28 5 32 33 13 10 35 41 11 11 32 9

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

136985

137134 137135 137136 137852

138710 138880

139743 141462

141776

142247 142500 143004 145639

PAGE ITEM

8-21 9-11 9-13 9-15 9-17 9-19 9-21 9-25 9-27 11-30 13-17 13-17 13-20 1-17 2-12 2-51 3-3 7-5 8-3 13-8 13-8 13-8 3-23 3-35 3-39 3-44 13-15 13-17 3-4 3-20 3-44 3-48 3-52 3-57 4-10 4-130 4-133 4-137 4-141 3-23 3-27 3-35 3-43 3-47 3-51 10-12 11-3 12-16 9-3 9-7 5-13 1-5

2 25 29 11 31 12 26 12 27 23 22 29 6 36 40 7 19 2 4 2 2 2 37 42 36 70 23 18 38 48 91 91 91 84 35 11 2 11 2 14 14 16 41 41 41 6 10 6 2 2 21 18

©2009 HYSTER COMPANY

PART NO.

147294 148271 148606 148610 148614

148648 148962 150879 152404 152608

152609

153069 153715 153716 153717 154065 154066 154067 154452 154459 156133 157065 158139 158186

PAGE ITEM

PART NO.

PAGE ITEM

1-7 3-59 3-61 3-27 4-117 4-153 4-72 4-72 4-87 4-107 4-112 4-112 4-117 4-123 4-156 4-160 4-160 4-163 3-61 3-63 2-67 2-74 9-8 12-4 3-3 3-7 3-9 3-13 3-3 3-7 3-9 3-13 4-10 4-23 4-28 7-7 7-7 7-7 1-35 1-35 1-35 13-15 13-17 3-23 3-35 3-44 1-17 4-10 4-28 2-57 3-7 3-7

158187

2-69 3-7 3-7 2-31 2-31 10-4 11-4 12-4 10-4 11-4 12-4 2-59 2-59 2-57 2-57 2-59 2-59 2-59 2-59 13-9 13-9 5-10 3-19 3-43 3-47 3-51 3-55 4-27 13-33 13-35 13-37 11-15 12-28 7-7 4-5 11-13 1-35 8-4 3-7 3-9 3-77 3-79 3-7 3-7 3-3 2-31 1-35 1-36 4-5 4-13 4-17 3-23

36 6 20 33 3 8 18 19 13 6 19 21 6 6 19 21 23 8 22 13 14 4 46 14 31 18 8 25 32 17 9 24 39 2 51 15 34 17 28 28 28 22 17 22 30 53 39 37 49 10 7 14

159971 159977 161272 161273 161296 161297 161383 161385 161425 161429 161430 161431 161889 161890 162155 164488

164632 164639 166285 166659 166818 166857 167023 167218 167507 167508 168718 169718 170658 173246 173247

See Service Manual for service procedures.

16 8 15 9 14 7 18 7 6 17 6 11 12 31 4 13 13 13 13 6 5 36 23 19 19 19 35 36 18 7 7 10 10 11 20 7 22 48 5 2 13 14 9 10 33 9 8 31 24 22 22 25

PART NO.

174209 174214 175347

175944 176167 176169 176173 176451

176640

177521 177947 177948 178119 178899 179414 179415 179416 179417 179420 179423 181045

181046

PAGE ITEM

3-27 3-35 3-44 3-48 3-52 13-9 13-8 3-23 3-35 3-39 3-44 4-163 9-49 9-51 9-49 9-51 9-49 9-51 3-19 3-43 3-47 3-51 3-55 1-27 4-9 7-3 9-11 9-11 9-15 9-19 9-21 9-25 9-27 4-41 2-27 2-11 4-5 11-8 2-5 1-35 1-35 1-35 1-35 1-35 1-35 4-49 4-153 4-153 4-163 4-49 4-153 4-153

25 36 56 56 56 1 1 33 38 32 66 9 10 10 14 14 18 18 6 6 6 6 44 14 25 19 16 37 39 28 20 28 21 10 30 35 25 26 1 27 27 27 27 27 27 2 3 9 3 3 2 7 14-5

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

181766 181941 182342

5-21 9-41 10-12 12-4 9-3 9-7 9-3 9-7 9-3 9-32 2-51 5-9 5-13 11-15 12-28 5-9 4-10 4-14 4-18 13-63 4-10 4-23 4-28 4-153 4-153 9-41 9-41 9-3 9-7 11-13 11-16 12-28 10-12 12-4 10-12 12-4 12-4 10-27 11-19 12-35 13-43 13-45 13-47 13-49 10-27 11-19 12-35 13-43 13-45 13-47 13-49 9-43

182891 183635 184761 185768 186420 187388 188210 189338 190382 190383

190784 190785 190787 190887 191072 191076 191081 191085 192424

192425

192429 14-6

20 5 17 14 4 4 18 18 11 34 5 18 34 7 7 29 34 45 44 8 36 14 61 1 8 7 6 28 29 11 16 16 17 14 17 14 14 19 28 28 15 11 17 11 18 27 27 14 10 16 10 3

PART NO.

193239

193550 193554 193656 194607 195852 195856 196297 197065 197066

197067 197068 198518 198675

199917 200659 200972 201782 201787 201800 201808

201829 203071 204223

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

9-45 9-11 9-13 9-15 9-17 9-46 9-46 3-3 12-4 2-74 2-51 3-59 3-61 8-18 2-5 4-13 4-17 4-23 13-35 13-41 3-73 11-13 3-19 3-43 3-47 3-51 3-55 9-46 9-46 5-21 9-29 5-13 5-14 5-5 3-23 3-35 3-43 2-28 3-31 3-39 3-55 9-11 9-15 10-16 12-24 7-11 4-9 4-14 4-18 4-23 4-27 4-28

204787 204790 204830 204831 205123 206150

3-43 3-41 3-65 3-65 9-37 9-11 9-13 9-15 9-17 12-4 4-27 3-23 3-27 3-35 3-44 3-48 3-52 4-14 4-18 5-5 3-41 12-8 10-16 12-24 10-16 12-24 9-43 9-45 1-17 8-18 4-39 3-85 4-13 4-17 4-23 13-35 13-41 3-41 3-85 3-27 3-31 3-48 3-52 3-57 9-32 9-29 9-32 9-29 9-29 2-27 9-29 2-27

221717

10-13 10-27 11-7 12-4 12-12 12-20 13-43 13-45 1-5 5-14 10-29 11-23 12-39 1-5 2-5 5-21 5-14 5-21 5-14 9-29 9-3 9-7 4-163 4-31 2-69 2-65 7-7 7-7 13-35 13-41 4-130 4-134 4-134 4-142 4-142 5-13 5-9 5-21 5-23 4-163 13-8 9-7 1-29 3-3 3-83 4-6 4-13 4-17 4-23 7-3 8-3 9-3

3 13 14 13 13 8 9 34 14 5 16 3 19 10 32 10 10 33 12 15 23 6 24 20 20 20 38 7 12 6 11 20 49 9 17 18 43 62 23 15 20 26 26 8 6 5 3 40 39 21 34 62

206749 209417 212355

212358 212786 213977 215211 215301 215425 216877 220023 220289 220426 220434 220485 220498 220551 220932 221341

221499 221510 221512 221516 221520 221522 221524 221546

See Service Manual for service procedures.

37 11 9 18 40 1 15 1 14 14 27 27 27 28 58 58 58 46 45 5 3 9 4 4 4 4 8 8 33 11 14 16 3 3 33 11 14 13 3 44 3 67 67 89 34 5 33 4 5 41 4 32

221733 221771

222029 222038 222380 222443 222444 222473 222523 223095 224248 229875 230315 230421 230882 233141

234038 235691 236901 237050 239370 239503

31 11 7 13 9 22 5 18 4 56 3 3 3 17 44 24 51 7 50 10 33 34 10 9 21 12 20 16 13 16 12 16 17 16 17 2 25 19 5 6 1 21 12 26 24 37 20 20 22 18 10 22

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

241079 244167 245800 245885 245996 246001 246108 246869

248196 248462 251099 251979 251994 252293

PAGE ITEM

9-7 9-11 9-13 9-15 9-17 9-19 9-21 9-25 9-27 10-13 11-4 12-16 13-15 13-17 9-45 9-4 2-57 2-51 4-117 12-8 4-27 5-22 3-28 3-32 3-36 3-40 3-44 3-48 3-52 3-55 9-3 9-7 9-7 4-163 9-43 9-45 3-73 9-41 13-41 5-7 6-6 13-15 13-17 13-19 4-71 4-71 4-87 4-105 4-105 4-111 4-111 4-117

22 17 13 17 12 11 28 11 29 35 30 13 21 15 7 45 22 15 4 16 28 2 54 52 57 50 84 84 84 31 24 24 25 7 1 2 11 4 31 12 31 11 6 11 5 9 10 5 11 5 9 5

©2009 HYSTER COMPANY

PART NO.

256159 256160 257291 257913 258321

258590

261379 263794 263795 263828 263842 263958 264134

264144 264159 266465 266728 266733 268356 268573 270015 270077 270330 271479 274232 274403 274648

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

4-123 4-123 4-155 4-159 13-64 2-71 3-15 2-11 11-15 12-28 3-23 3-35 3-39 3-44 3-64 9-11 9-13 9-15 9-17 4-10 2-47 2-47 2-35 2-31 3-64 1-15 2-27 3-19 3-43 3-47 3-51 3-56 9-19 9-21 9-25 9-27 11-13 1-17 5-14 2-61 7-7 7-7 4-31 2-47 7-11 10-16 12-24 9-46 5-13 2-31 4-34 4-31

3 5 5 3 2 13 4 13 5 5 32 37 31 65

278085

290508 290509 291256 291974

36 31 29 33 33 11 10 16 10

287851

2-11 2-12 5-14 12-4 8-3 6-6 1-31 3-73 4-13 4-17 2-12 2-12 10-20 10-24 12-20 1-17 3-83 4-10 4-27 5-13 12-32 2-11 2-12 2-15 2-17 2-19 2-21 2-23 2-28 12-32 13-11 3-77 3-79 5-9 8-3 8-18 9-21 9-27 10-12 11-3 12-16 12-32 2-28 3-36 7-7 13-9 2-51 5-7 5-7 4-31 4-31 4-31

4-31 4-31 10-12 3-73 13-41 2-5 3-44 3-48 3-52 3-56 3-77 3-79 4-39 5-14 13-63 3-27 3-32 3-48 3-52 3-55 4-13 4-17 4-23 4-28 9-19 9-21 9-25 9-27 13-41 10-24 12-32 8-3 5-14 11-8 11-19 13-47 5-14 9-11 9-13 9-15 9-17 10-13 11-4 12-16 12-35 2-51 5-10 4-28 9-19 9-21 9-25 9-27

20 12 11 11 11 11 74 38 9 39 10 14 34 67 2 4 30 14 3 2 8 6 14 31 19 13 3

278326 280878 281700 287805 287816

287837 287844

287854

287860

288394 288638 289867 290303 290369 290370

See Service Manual for service procedures.

39 39 57 14 42 37 4 24 1 1 44 52 11 12 28 26 25 35 44 14 21 7 44 16 16 25 25 21 45 14 5 5 5 21 12 7 41 42 14 16 14 9 74 59 14 7 20 4 4 1 15 16

292500

292501

292503 292504 292508

292509

292511 292512 292513 292514

8 22 17 7 19 12 64 64 64 64 2 2 17 68 3 48 73 73 17 19 19 12 54 29 15 29 17 22 11 18 29 46 27 22 9 47 20 26 20 28 23 26 23 22 9 35 57 15 22 15 23 14-7

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

292515 292516 292517

4-27 8-3 2-15 2-17 2-19 2-21 2-23 5-10 5-2 2-28 2-11 3-83 3-27 3-32 3-40 3-48 3-52 3-55 3-59 3-61 4-9 4-13 4-17 4-27 9-43 11-7 12-20 2-11 9-45 2-51 10-27 11-19 12-35 13-43 13-45 13-47 13-49 5-2 9-43 12-20 2-12 10-24 11-7 12-20 2-25 2-49 6-6 1-29 6-6 8-3 10-29 11-23

292519 292521 292522 292523 292526

292527 292528

292529 292531 292535 292538 292563 292564 292573 292575 292589 292614 292620 292653 292656 14-8

20 26 24 24 13 13 19 32 3 52 20 15 17 65 65 1 8 16 20 29 29 22 10 18 14 1 11 3 7 7 7 17 13 19 13 1 6 4 50 9 12 11 7 6 32 5 34 38 4 4

PART NO.

292661 292665 292667 292668

292678 292679 292680

292681

PAGE ITEM

12-39 13-78 3-77 13-71 4-5 4-13 4-17 4-23 2-5 4-5 4-23 1-21 1-23 1-31 2-5 3-28 3-32 3-48 3-52 3-55 3-73 3-77 3-79 3-79 4-9 4-14 4-18 4-24 4-27 4-39 5-14 8-3 9-19 9-21 9-25 9-27 13-41 1-17 1-29 1-33 2-11 2-12 2-27 2-51 3-3 3-19 3-23 3-27 3-36 3-43 3-47 3-51

PART NO.

4 4 23 4 12 24 24 7 33 15 27 4 14 3 11 59 74 74 18 17 3 3 18 10 53 52 35 31 19 69 45 26 16 26 16 25 27 11 4 29 53 33 12 25 9 41 41 46 9 9 9

292682

See Service Manual for service procedures.

PAGE ITEM

3-55 3-73 3-83 4-5 4-9 4-13 4-17 4-23 4-23 4-28 5-5 5-13 6-6 7-3 7-5 8-3 9-3 9-7 9-11 9-13 9-15 9-17 9-19 9-21 9-25 9-27 11-30 12-32 13-15 13-17 13-19 13-20 13-41 2-5 2-11 2-11 2-12 2-15 2-17 2-19 2-21 2-23 2-25 2-27 2-51 3-3 3-77 3-79 3-83 4-13 4-17 4-27

46 28 23 11 30 12 12 23 23 50 7 13 36 7 10 9 20 20 15 9 15 8 10 19 10 20 24 20 16 10 14 4 12 28 8 21 43 18 18 26 26 13 16 28 6 18 7 7 3 32 32 19

PART NO.

292683

292685 292687 292689 292697 293602

PAGE ITEM

5-2 5-9 7-5 8-3 8-18 9-19 9-21 9-25 9-27 10-12 11-3 12-16 12-32 13-11 13-11 1-13 1-15 1-25 2-9 2-11 2-12 2-49 2-51 3-63 4-9 4-27 5-2 9-43 10-8 10-24 10-27 10-29 11-7 11-19 11-23 12-8 12-20 12-35 12-39 13-41 13-43 13-45 13-47 13-49 2-25 6-6 7-7 6-5 6-6 1-29 4-14 3-79

4 19 3 5 4 14 23 14 24 9 13 9 6 6 6 9 9 6 6 2 51 1 4 15 19 14 2 7 10 8 6 5 5 6 5 15 3 6 5 4 18 14 20 14 4 40 18 5 33 6 38 17

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

293603 293611

1-21 9-19 9-21 9-25 9-27 9-19 9-21 9-25 9-27 7-7 2-25 2-28 1-25 13-41 1-25 13-41 7-7 2-49 1-13 1-15 1-13 1-15 5-13 6-5 2-25 7-7 5-13 3-61 3-63 6-5 13-41 9-41 9-41 2-11 11-30 12-32 10-20 11-30 11-13 7-5 2-11 2-51 2-51 10-12 11-3 12-16 13-78 3-59 3-61 4-39 7-5 13-75

293612

293628 293630 293644 293645 293646 293647 293648 293649 293655 293657 293684 293690 293694 293697 293700 293710 293726 293741 293778 293780 293796 293797 295649 296010 296011 296020 296024 296140 296163 296164 296205 296215 296229

3 6 36 6 37 17 9 17 10 37 15 51 4 5 7 6 43 4 5 5 6 6 29 24 3 19 5 13 4 4 39 4 3 37 20 16 10 14 12 11 38 14 22 10 14 10 3 2 21 6 17 7

©2009 HYSTER COMPANY

PART NO.

296251 296359 296380 296408 296415 296418

296419 296420 296422

296423

296426 296504 296510 296511 297531 297532

297640 298096 298831 298832 300937

PAGE ITEM

13-77 3-63 4-9 4-27 4-6 4-23 4-9 4-27 13-71 3-4 5-21 13-29 13-31 13-33 13-67 13-69 5-7 7-8 13-11 1-13 1-15 2-51 5-7 5-13 9-3 9-7 1-13 1-15 1-25 10-29 11-23 12-39 13-41 5-13 4-6 4-5 1-27 11-15 12-28 10-16 10-16 10-17 11-13 12-24 12-20 2-65 3-20 3-44 3-3 1-13 1-13 1-15

5 14 2 25 42 31 16 4 5 39 15 8 7 7 5 18 9 47 7 15 15 19 7 19 6 6 7 7 5 3 3 3 3 4 33 16 26 6 6 4 4 12 8 9 23 7 46 79 36 8 18 21

PART NO.

300939 301550 301749 301751 301785 301966 302023 302035 302047 302048 302049 302054 302105 302238 302244 302250 302263 302324 302335 302398

302399

302400 302402 302404 302461

See Service Manual for service procedures.

PAGE ITEM

7-7 9-3 9-7 1-13 1-15 9-8 2-61 2-61 2-69 4-34 13-71 4-13 4-17 4-23 13-69 13-75 13-77 13-33 13-37 13-71 8-3 3-77 2-5 4-5 4-13 4-17 4-23 3-73 13-41 13-69 2-11 1-23 1-27 4-13 4-17 4-23 4-39 3-45 3-48 3-52 3-56 4-28 13-63 1-27 3-63 7-5 1-15 3-61 3-63 11-7 11-30 12-20

45 7 7 4 4 49 43 45 33 18 6 6 6 15 11 6 4 21 11 13 37 23 34 18 28 28 4 15 23 16 19 7 27 7 7 18 7 94 90 90 67 55 5 16 12 12 8 14 5 17 7 25

PART NO.

302472

302476 302492 302493 302713 303294 304303 304523 304527 305100 308980

309109

309124 309152 309651 310081 310085 310088 311277 313022 313805

313828

PAGE ITEM

12-32 11-7 11-30 12-20 12-32 3-61 1-29 11-7 12-20 2-59 4-163 10-12 10-12 11-3 12-16 11-7 12-20 4-10 9-19 9-21 9-25 9-27 9-19 9-21 9-25 9-27 4-9 4-9 3-3 4-31 4-31 4-31 9-49 9-51 5-2 6-5 10-20 10-24 12-20 12-32 13-33 13-35 13-37 9-19 9-21 9-25 9-27 10-12 11-4 11-8 11-30 12-16

28 17 7 25 28 6 8 10 9 18 11 17 4 8 4 19 26 34 36 8 36 9 16 32 16 33 13 12 2 17 7 25 12 12 6 23 12 13 29 5 17 6 6 19 24 19 25 13 25 30 22 22 14-9

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

315262

10-12 11-4 12-16 4-5 4-27 13-78 1-13 1-15 1-17 1-25 2-5 2-9 3-3 3-19 3-23 3-27 3-31 3-35 3-39 3-43 3-47 3-51 3-55 3-73 3-77 3-79 4-6 4-41 13-15 13-17 13-19 13-29 13-31 13-33 13-38 1-17 2-15 2-17 2-19 2-21 2-23 10-12 11-4 12-16 12-32 2-25 2-49 11-7 12-20 9-19 9-21 9-25

316132 316448 316678

316826

316828

316834

14-10

21 35 21 3 9 7 12 12 35 3 21 4 28 34 39 39 5 44 38 30 30 30 9 14 11 11 36 3 18 13 16 2 3 3 3 38 20 20 16 16 15 15 29 15 4 5 13 13 12 37 7 37

PART NO.

316835

316837 317292

319322

319323

319891 320155

320156

PAGE ITEM

9-27 1-17 13-29 13-31 13-33 13-67 13-75 13-77 3-63 11-19 12-35 13-47 13-49 11-19 12-35 13-47 13-49 11-19 12-35 13-47 13-49 10-12 11-4 12-16 1-23 4-5 4-13 4-17 4-23 7-5 1-23 1-27 2-5 3-44 3-48 3-52 3-56 3-73 3-77 3-79 3-81 3-83 4-9 4-13 4-17 4-23 4-27 4-39 7-3 9-19 9-21 9-25

8 12 9 8 8 18 2 1 7 17 17 23 17 9 9 21 15 8 8 22 16 21 35 21 6 17 8 8 8 20 13 29 43 93 89 89 66 16 15 16 6 8 11 14 14 13 30 18 24 25 17 25

PART NO.

320157

320158

See Service Manual for service procedures.

PAGE ITEM

9-27 13-33 13-35 13-37 13-41 13-63 1-17 1-27 3-3 3-19 3-23 3-27 3-36 3-43 3-47 3-51 3-56 3-63 3-73 4-6 4-9 4-13 4-17 5-5 5-14 7-3 9-3 9-7 9-11 9-13 9-15 9-17 11-30 13-13 13-15 13-17 13-19 13-20 1-17 1-29 3-3 3-19 3-43 3-47 3-51 3-55 3-83 4-6 4-28 7-3 7-3 8-4

15 19 8 8 24 4 37 15 14 3 40 40 45 3 3 3 51 10 29 32 31 21 21 6 43 6 19 23 14 25 14 27 11 5 15 14 13 7 20 10 27 8 8 8 8 45 22 43 52 3 26 51

PART NO.

320159

320160

320161

PAGE ITEM

8-21 9-7 9-11 9-13 9-15 9-17 9-19 9-21 9-25 9-27 13-15 13-17 13-19 13-20 13-29 13-33 13-63 1-17 2-5 2-11 2-12 2-15 2-17 2-19 2-19 2-21 2-23 2-27 3-81 4-27 8-3 8-18 3-83 10-13 11-3 12-16 2-9 2-11 2-12 3-27 3-32 3-40 3-48 3-52 3-55 3-59 3-61 3-63 4-9 4-9 4-13 4-17

4 19 38 10 38 9 27 18 27 19 6 11 5 8 11 6 10 27 9 45 25 25 15 27 15 20 27 2 24 11 6 2 36 12 29 7 3 49 32 66 66 2 7 15 15 18 18 33 33

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

320162 320171

320327 321043 321044 321045 321158 321734 322637 322638 322784 323541 324858 324864 325897 326926 327591

327807 327808 328047 328565 329067 332057 332061

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

4-27 7-7 10-8 11-7 12-20 4-9 4-27 3-24 3-36 3-40 3-44 10-20 11-30 12-32 11-19 12-35 13-49 13-7 13-7 13-7 4-9 4-27 2-27 13-5 13-7 13-8 13-5 13-7 13-8 2-28 3-41 7-7 7-7 9-3 9-8 3-41 10-13 10-27 12-4 12-12 13-43 10-16 10-16 10-16 10-16 2-61 2-11 3-3 10-24 10-12 11-3 12-16

332755 334155 334402

8-3 9-46 5-17 5-19 5-9 5-13 5-17 5-19 5-21 5-21 5-23 5-21 5-21 5-14 5-21 1-5 1-5 1-5 1-5 1-5 13-7 2-5 11-7 12-20 11-7 12-20 12-20 13-35 11-7 12-20 10-12 12-4 12-4 10-13 10-27 11-8 11-19 12-4 12-12 12-20 12-35 13-45 13-49 12-20 12-20 12-4 4-41 1-36 2-5 11-19 12-35 4-31

343031 343032 343041 344233 344234 344432 345408 345410 345411 345412 345423 345453 345454 346330

4-31 4-31 4-31 4-31 4-31 2-5 7-13 7-13 7-13 7-13 7-5 2-5 2-5 4-129 4-137 4-163 5-21 5-21 5-14 5-9 5-9 5-9 5-9 5-9 12-20 10-12 11-7 12-20 12-20 3-23 3-28 3-31 3-35 3-36 3-39 3-43 3-47 3-51 3-55 2-57 2-57 2-65 5-21 10-17 10-17 12-24 10-17 10-17 12-24 6-6 9-46 13-5

352268 352269 352270 352288 352321 352485 352950 352952

13-5 13-5 13-5 9-43 5-13 3-83 3-83 2-41 2-43 3-85 3-3 3-19 3-43 3-47 3-51 3-56 9-3 9-7 3-83 3-83 3-83 3-83 3-85 3-83 3-85 3-85 3-83 3-85 3-83 3-19 3-24 3-28 3-31 3-35 3-39 3-44 3-48 3-52 3-56 8-4 9-11 9-15 2-28 3-83 2-55 4-27 2-5 3-19 3-23 3-27 3-31 3-35

29 44 9 4 7 18 11 64 62 55 90 7 9 11 23 23 22 2 2 2 6 33 17 4 4 4 5 5 5 75 10 42 41 21 44 14 33 9 11 7 3 8 8 11 11 36 22 15 6 5 11 7

©2009 HYSTER COMPANY

334421 334447 334475 334500 334531 334542 334543 334560 334582 335553 335988 335991 336123 336550 337180 337189 337190 337239 338646 338647 338649 339932

339933 339934 339969 340044 340204 341558 343029

20 10 2 2 20 12 13 13 10 13 4 8 9 35 4 14 1 16 1 15 1 16 3 23 3 23 23 5 3 23 17 14 14 33 9 22 11 11 7 20 11 16 21 23 23 14 4 31 20 10 10 5

346645 346648 346656 346675 346680 346696 346730 346731 347243 348149 348827 349366

349377 350397 350399 350484 351531 351532 352220 352247 352266

See Service Manual for service procedures.

10 12 13 18 24 18 3 7 8 9 25 15 17 11 11 2 29 28 44 15 27 4 5 3 23 17 3 23 23 49 49 26 18 70 17 33 33 33 22 13 9 18 16 12 12 9 13 13 13 27 5 1

352969 353000

353129 353141 353142 353143 353154 353164 353165 353168 353172 353175 353195 353198

353199 353230 353291 353310

2 2 2 1 8 6 16 26 7 18 13 4 4 4 4 52 16 16 7 14 12 11 4 5 15 5 18 11 10 40 61 61 46 27 23 87 87 87 54 55 28 28 59 19 10 1 19 33 30 30 20 35 14-11

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

353397 353422 353432 353448 353453 355844 356916 356917 357025 357626

359207 359221 360387 361876 361877 364807 364808 364854 364914 365854 366069 366106 366473

367139 367140 367420 367421 367422 367423 367424 14-12

PAGE ITEM

3-39 3-43 3-47 3-51 3-55 3-85 3-85 3-85 3-85 3-83 1-27 12-4 10-12 10-12 11-13 11-13 11-13 11-13 3-85 5-21 2-27 2-51 3-85 5-21 5-21 1-5 1-5 1-5 1-5 2-57 7-13 12-20 12-20 3-23 3-35 3-39 3-44 10-16 10-16 10-30 11-24 12-40 10-30 11-24 12-40 10-30 11-24 12-40 10-30 11-24 12-40 10-30

30 29 29 29 26 1 6 7 8 21 19 14 17 17

10 5 40 23 3 1 2 6 7 12 3 32 20 23 23 35 40 34 68 6 6 1 1 1 1 1 1 1 1 1 1 1 1 1

PART NO.

367540 367945 369139 369242 369748 369815

370250 370251 370252 370253 370254 370255 370256 370257 370258 370259 370599 370647

PAGE ITEM

11-24 12-40 4-81 5-21 2-27 2-42 13-41 2-36 2-5 3-27 3-31 3-39 3-48 3-52 3-56 1-36 1-36 1-36 1-36 1-36 1-36 1-36 1-36 1-36 1-36 1-17 4-5 4-47 4-47 4-54 4-54 4-54 4-55 4-55 4-59 4-59 4-59 4-59 4-67 4-67 4-67 4-69 4-69 4-72 4-72 4-72 4-72 4-73 4-79 4-79 4-88 4-88

1 1 2 32 2 36 37 38 4 35 43 29 88 88 57 33 33 33 33 33 33 33 33 33 33 30 2 7 8 9 10 12 25 26 10 11 12 13 10 11 13 27 29 24 26 28 30 42 7 8 2 4

PART NO.

370648

370651 370728

370730

370743 370776 370863 370864 370868 371344

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

4-91 4-101 4-101 4-102 4-102 4-107 4-107 4-108 4-113 4-113 4-113 4-113 4-117 4-117 4-123 4-123 4-129 4-137 4-145 4-156 4-156 4-157 4-157 4-160 4-160 4-160 4-160 4-162 4-5 4-27 4-91 4-129 4-137 4-145 6-6 4-95 4-133 4-141 4-149 4-72 4-87 4-112 4-157 4-159 4-160 4-163 8-3 4-27 4-5 4-5 4-5 7-13

372111 372115 373449 373950

9-49 3-43 5-10 5-7 5-9 3-41 3-74 2-31 2-31 2-35 4-34 2-31 2-31 1-17 1-27 4-6 3-73 8-3 13-41 5-21 6-6 6-6 7-8 2-61 1-5 1-5 1-5 2-28 2-28 9-3 9-7 9-13 9-17 10-13 12-16 2-27 2-41 1-5 1-5 4-5 5-9 10-16 12-24 1-5 3-41 2-57 2-57 2-67 2-57 2-61 2-57 2-61

1 10 11 22 23 10 11 23 32 34 36 38 8 9 8 9 1 1 1 21 22 32 33 15 16 25 26 39 2 39 1 1 1 1 30 2 2 2 2 31 7 23 31 7 27 1 44 21 7 8 4 21

374713 374923 375575 375580 375587 375597 375601 375602 375629 375984 375986 376026 377976 379197 379198 379199 379400 379405

379407 379697 379698 379902 380524 381110 381113 383116 383789 385531 385554 385847 386459

15 37 33 2 30 7 5 24 7 19 19 20 25 29 22 46 21 24 21 31 39 39 48 3 10 11 22 57 58 34 35 3 2 28 26 18 34 23 20 13 31 6 11 13 12 1 2 12 29 35 6 9

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

387455 387867 387869 387892 388302 388306 388313 388514 389688 393290

393502 397676

399487 615145 636950 636952 637161 637162 637164 637635 638248 638249

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2-65 2-69 2-73 3-7 3-13 3-16 4-27 4-27 8-3 4-13 4-17 4-23 4-5 4-9 2-31 2-47 2-35 2-35 2-41 1-35 3-23 3-27 3-35 3-44 3-48 3-52 8-3 7-3 9-8 9-11 9-13 9-17 4-87 11-16 12-28 11-16 12-28 11-16 12-28 11-15 12-28 11-16 12-28 11-16 12-28 11-15 12-28 9-46 12-24 10-16 10-17 12-24

638250

10-16 12-24 11-16 12-28 11-16 12-28 4-157 4-159 13-9 4-6 2-59 2-59 13-33 13-37 9-7 7-5 2-5 2-57 2-67 12-16 2-65 2-57 2-67 2-69 2-67 2-57 9-49 9-51 1-5 2-28 13-15 13-17 13-19 13-38 3-36 4-6 4-72 4-108 4-112 4-117 4-123 4-157 4-160 13-33 13-35 13-37 13-33 13-35 13-37 13-41 13-5 13-5

1302242

3-31 3-39 3-55 4-41 2-5 5-14 7-13 1-35 11-4 1-21 2-9 2-57 2-59 2-59 2-59 2-59 2-59 2-65 2-61 2-61 2-61 2-61 2-61 2-61 2-61 2-61 2-61 2-61 2-61 2-69 2-59 2-59 2-62 3-13 3-7 3-10 3-13 3-7 3-9 3-10 2-57 2-59 2-69 2-53 2-55 2-69 2-65 2-77 2-81 2-65 2-53 2-55

3 36 3 34 26 7 12 13 41 25 25 28 26 17 28 7 28 28 35 7 23 23 25 54 54 54 13 11 48 29 28 30 5 10 10 12 12 12 12 9 9 13 13 13 13 6 6 16 13 11 13 7

©2009 HYSTER COMPANY

638293 638295 806426 806556 815597 842799 842800 878959 893660 895468 895963 980727 980929 983484 984632 986475 990429 992025 992393 1151722 1300107 1300152 1300741 1301286 1301648 1301720

1301727 1302024

1302126 1302127

11 7 14 14 14 14 35 9 4 34 11 12 22 12 27 34 26 12 13 28 14 3 16 2 15 36 9 9 5 55 8 3 7 2 66 39 31 24 23 14 14 31 27 20 10 10 13 2 2 11 2 2

1302258 1302954 1302973 1303787 1304058 1304349 1304971 1305698 1305699 1305701 1305702 1305703 1305706 1306030 1306039 1306040 1306041 1306042 1306043 1306047 1306140 1306143 1306146 1306147 1306148 1306186 1306193 1306194 1306328 1306329 1306331 1306337 1306345 1306349 1306350 1306351 1306353 1306354 1306356 1306357

See Service Manual for service procedures.

25 21 21 11 7 41 10 18 34 11 8 27 10 10 10 10 15 13 31 33 34 38 40 44 10 16 17 20 21 34 16 17 46 32 31 7 23 30 18 5 28 3 17 14 14 19 4 5 3 16 5 5

PART NO.

1306358

1306359 1306361 1306362

1306363 1306364 1306367 1306368 1306370 1306371 1306374 1307875 1307877 1307879 1307880 1307881

1307882 1307883 1307884 1307891 1307893 1307894 1307895 1307898

PAGE ITEM

2-65 2-53 2-55 2-61 2-65 2-71 2-77 2-79 2-61 3-13 2-65 3-7 3-9 2-53 2-55 2-61 2-65 2-61 2-65 2-62 2-61 2-71 2-73 3-7 3-10 3-13 2-61 2-61 2-71 2-73 2-61 2-61 2-61 2-77 2-79 3-13 2-61 2-61 3-7 3-9 2-61 3-7 3-9 3-7 3-10 2-57 2-61 3-16 2-71 2-77 2-77 2-79

20 15 15 41 21 7 23 4 26 4 23 26 13 16 16 37 22 39 11 47 28 12 13 33 3 29 4 7 11 12 12 14 18 9 13 20 22 23 25 23 24 27 21 36 1 33 29 6 2 14 24 9 14-13

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

1307908

2-77 2-79 2-77 2-79 2-53 2-55 2-81 3-7 3-10 2-74 3-7 3-7 3-10 3-10 3-10 3-15 13-33 13-35 13-37 13-41 2-53 11-12 11-12 11-12 11-12 11-12 11-12 4-6 4-13 4-17 13-15 13-17 4-5 4-91 4-129 4-137 4-145 2-57 2-57 2-57 2-57 3-13 6-5 4-14 4-18 4-23 4-111 4-155 2-79 2-61 2-74 2-41

1307909 1307910 1307913 1307915 1308003 1308004 1308005 1308006 1309775

1310277 1310370 1310371 1310373 1310374 1310376 1310377 1310611

1310630

1311054 1311055 1311056 1311057 1311070 1313897 1314381 1314393 1315497 1315766 1315767 1316488 14-14

3 24 6 17 8 8 5 35 4 3 19 32 2 10 9 5 12 1 1 10 10 4 4 5 5 3 3 40 26 26 12 7 2 1 1 1 1 16 18 19 20 22 13 50 49 25 10 7 23 19 1 27

PART NO.

1316494 1318306 1318965 1318968 1319028 1320000 1320018 1320669

1320893 1322333 1322627 1323575

1323576

PAGE ITEM

2-43 2-44 2-41 2-43 2-44 2-53 2-55 2-61 2-77 2-79 2-77 2-79 2-81 2-35 5-7 5-9 4-5 4-91 4-129 4-137 4-145 3-77 4-27 5-7 5-9 4-6 4-28 5-9 4-71 4-72 4-111 4-112 4-155 4-155 4-159 4-160 4-71 4-72 4-72 4-72 4-82 4-105 4-107 4-111 4-112 4-112 4-112 4-133 4-141 4-153 4-155 4-155

6 4 28 5 5 2 2 8 4 25 13 3 11 13 2 30 2 1 1 1 1 23 10 2 30 44 58 26 3 21 3 15 2 15 2 17 3 20 21 22 4 2 8 3 15 20 22 13 13 6 2 15

PART NO.

1323579

1323583

1323586

1324307 1324308 1324309

1324310

1324518 1324557 1324577 1325120 1325271 1326939 1327161

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

4-156 4-156 4-159 4-160 4-160 4-160 4-99 4-133 4-138 4-141 4-72 4-112 4-130 4-155 4-72 4-72 4-112 4-112 4-133 4-141 4-153 4-156 4-156 4-160 4-160 4-41 13-80 4-41 13-80 4-133 4-141 13-80 13-80 13-80 4-133 4-141 13-80 13-80 13-80 4-9 4-28 4-27 3-77 3-79 7-5 10-12 11-3 12-16 1-35 4-9 4-27 8-3

1327164

4-71 4-73 4-74 4-111 4-113 4-155 4-157 4-159 4-161 4-161 4-13 4-17 3-56 4-45 4-51 4-57 4-63 4-71 4-77 4-99 4-105 4-111 4-115 4-121 4-159 4-74 4-113 4-156 4-161 2-65 5-14 3-23 9-19 9-21 9-25 9-27 7-5 2-5 2-81 4-74 4-113 4-157 4-161 4-72 4-72 4-72 4-72 4-73 4-113 4-113 4-113 4-113

17 20 2 17 22 24 13 9 25 9 14 14 25 11 20 22 20 22 13 13 5 17 20 22 24 8 3 8 3 3 3 2 3 4 3 3 2 3 4 1 60 8 22 20 33 7 9 5 9 8 16 3

1327951 1327954 1327958

1327959

1328565 1328691 1328878 1328930

1329250 1329272 1329660 1330281

1330283

2 33 48 2 29 4 27 5 31 35 18 18 48 7 7 7 7 11 7 7 7 11 8 8 11 48 29 27 35 10 38 47 7 12 7 12 27 30 2 48 29 27 35 23 25 27 29 41 31 33 35 37

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

1330292

1330293

1330297

1330299

1330324

1330325

1330342

PAGE ITEM

4-157 4-157 4-160 4-160 4-160 4-160 4-162 4-72 4-72 4-72 4-72 4-73 4-113 4-113 4-113 4-113 4-156 4-156 4-157 4-157 4-160 4-160 4-160 4-160 4-162 4-13 4-17 4-23 4-88 4-156 4-156 4-74 4-113 4-156 4-161 4-71 4-105 4-111 4-155 4-159 3-19 3-45 3-49 3-53 3-56 3-19 3-45 3-48 3-52 3-56 3-19 3-43

32 33 15 16 25 26 39 23 25 27 29 41 31 33 35 37 21 22 32 33 15 16 25 26 39 17 17 17 1 21 22 48 29 27 35 1 3 1 3 4 41 95 92 92 49 41 95 92 92 49 5 5

©2009 HYSTER COMPANY

PART NO.

1330355

1330377

1330378

1330379 1330380

1330381

1330397

1330410 1330415 1330424

1330435

PAGE ITEM

PART NO.

PAGE ITEM

3-47 3-51 3-55 4-72 4-73 4-73 4-73 4-112 4-112 4-155 4-156 4-160 4-161 4-161 4-162 3-20 3-45 3-49 3-53 3-56 3-20 3-45 3-49 3-53 3-56 3-20 3-56 3-20 3-45 3-49 3-53 3-56 3-20 3-45 3-49 3-53 3-56 3-19 3-35 3-48 3-52 3-55 3-15 3-85 3-85 4-45 4-51 4-57 4-63 4-77 4-99 3-85

1330438

4-45 4-51 4-57 4-63 4-71 4-77 4-87 4-95 4-99 4-105 4-111 4-115 4-121 4-133 4-141 4-149 4-155 4-159 4-95 4-95 4-133 4-133 4-141 4-141 4-149 4-149 2-31 2-47 2-27 2-42 3-31 3-40 3-55 1-35 1-35 1-35 4-138 2-31 2-41 10-13 12-4 10-13 11-7 12-4 12-20 10-20 11-30 12-32 10-31 12-41 10-31 11-25

5 5 43 15 34 35 44 16 25 12 24 18 28 29 40 41 95 92 92 49 41 95 92 92 49 41 49 41 95 92 92 49 41 95 92 92 49 32 33 77 77 27 10 13 13 1 1 1 1 1 1 13

1330439

1330450 1330453 1330725

1330917 1330919 1330920 1331233 1331341 1331990 1331991

1332705 1333001 1333002

See Service Manual for service procedures.

1 1 1 1 4 1 3 5 1 1 4 1 1 5 5 5 1 1 5 6 5 6 5 6 5 6 6 5 3 48 29 60 29 20 16 3 14 27 7 32 10 32 21 10 19 6 8 10 1 1 1 1

PART NO.

1333003 1333004 1333541 1333806 1333807

1333808 1333827 1334401 1334406 1334408 1334410 1334423 1334642 1334790 1335129 1335137 1335212 1335226 1335499 1335763 1335898

1335967 1335987 1336173

PAGE ITEM

12-41 10-31 11-25 12-41 10-31 11-25 12-41 2-47 2-42 3-23 3-27 3-31 3-35 3-39 3-39 3-48 3-52 3-57 3-48 3-52 3-56 4-13 4-17 4-23 4-34 4-34 4-34 4-34 2-41 4-34 8-7 1-27 1-35 1-35 2-31 2-31 2-31 2-51 1-29 2-15 2-17 2-19 2-21 2-23 7-5 7-5 4-71 4-71 4-72 4-73 4-111 4-111

1 1 1 1 1 1 1 6 42 28 28 21 31 26 28 61 61 88 79 79 60 25 25 26 1 5 9 11 5 17 20 13 17 15 18 26 16 21 9 9 9 3 3 11 8 7 1 12 14 32 1 12 14-15

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

1336605 1337108 1337118

1337197 1337743 1337744 1337745 1337817 1338223 1338258 1338262 1338286 1338291 1338916 1338917 1339457 1339672 1339720

1339745

1339746

1339748 1339749 14-16

PAGE ITEM

4-112 4-133 4-141 4-155 4-155 4-155 4-159 4-159 4-160 4-161 1-35 8-3 2-15 2-17 2-19 2-21 2-23 4-5 13-9 13-5 13-7 5-21 2-47 2-17 2-21 8-3 1-27 4-39 8-7 8-15 8-7 8-15 2-5 1-36 3-3 3-19 3-43 3-47 3-51 3-57 9-19 9-21 9-25 9-27 9-19 9-21 9-25 9-27 9-25 9-27 9-19 9-19

14 9 9 3 9 11 4 12 14 30 19 19 8 8 2 2 10 13 2 2 2 3 2 6 4 14 18 8 18 23 19 24 9 32 30 35 31 31 31 83 8 39 8 40 9 40 9 41 30 11 5 5

PART NO.

1339770 1339779

1339947 1339963 1342525 1342528 1342534 1343443

1343449

1343537 1343572 1343573 1343574 1343577 1343578 1343579 1343593 1343594 1343595 1343596 1343597 1343598 1343607 1343630 1344274 1344921 1345014 1345677

PAGE ITEM

9-21 9-25 9-27 9-19 9-21 3-19 3-24 3-28 3-31 3-36 3-40 3-43 3-47 3-51 3-56 13-63 2-36 4-34 4-34 4-34 9-19 9-21 9-25 9-27 3-3 3-19 3-43 3-47 3-51 3-56 7-5 7-5 7-5 7-5 4-39 4-39 4-39 4-39 4-39 4-39 4-39 4-39 7-5 4-39 7-5 8-3 4-31 2-61 2-53 2-55 3-24 3-44

6 5 7 30 10 2 57 57 49 60 53 2 2 2 50 1 36 14 2 6 4 38 4 39 12 1 1 1 1 53 19 18 5 16 1 2 3 5 9 12 21 20 31 4 14 27 11 11 3 3 70 46

PART NO.

1345684 1345689

1345690

1345754 1345795 1345800 1345939 1345993

1347004 1347025 1347043 1347045 1347067 1347088 1347114

1347135 1347202 1350036 1350215 1350285 1350286

1350680

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

3-47 3-51 3-56 7-7 4-73 4-73 4-161 4-161 4-73 4-73 4-73 4-161 4-161 4-161 3-16 2-51 2-57 2-74 1-35 3-28 3-31 3-39 3-48 3-52 3-56 4-39 7-5 1-27 1-27 4-5 1-17 3-83 4-5 4-127 4-129 4-137 4-145 7-5 4-5 4-14 4-18 2-28 1-27 1-31 2-28 1-17 3-19 3-45 3-48 3-52 3-56 7-7

1350682 1350733 1350734 1350735 1350736 1351069

3-43 13-63 13-63 13-63 13-63 4-133 4-141 2-15 2-17 2-19 2-21 2-23 2-15 2-17 2-19 2-21 2-23 2-15 2-17 2-19 2-21 2-23 1-5 8-3 2-28 3-85 3-85 4-54 4-55 4-60 4-60 4-68 4-68 4-74 4-74 4-95 4-101 4-102 4-107 4-108 4-113 4-113 4-133 4-141 4-149 4-156 4-161 4-161 3-24 3-28 3-31 3-36

46 46 63 35 34 35 28 29 34 35 39 28 29 33 5 10 35 2 10 52 33 48 82 82 79 25 23 24 30 16 26 2 9 3 3 3 32 23 47 46 54 6 1 67 11 41 95 92 92 49 13

1351176

1351177

1351178

1351473 1351689 1351987 1352089 1352090 1352105

1352123

28 1 1 1 1 5 5 23 23 14 14 18 22 22 17 17 17 26 26 28 19 22 1 36 50 12 12 14 15 16 17 16 17 46 47 4 14 15 12 15 27 28 4 4 4 26 36 37 58 58 48 61

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

1352190 1352575 1352616 1354114

1354119

1354140 1354165 1354171 1354237 1354300 1354497

1355326 1356137 1356335

1356377 1356393 1356520 1357322 1357749 1357788 1358026 1358079 1358120

PAGE ITEM

3-40 1-35 3-83 3-85 7-3 3-23 3-44 3-48 3-52 3-57 13-29 13-31 13-67 13-69 1-5 1-35 1-35 4-95 4-149 4-39 4-71 4-72 4-87 4-105 4-107 4-111 4-112 4-115 4-117 4-121 4-123 4-155 4-160 7-13 1-35 13-29 13-31 13-67 13-69 1-25 9-3 9-7 13-38 2-25 2-49 3-41 3-65 2-57 2-31 2-31 7-3 13-15

54 29 13 23 29 49 49 49 87 5 1 3 15 2 12 23 13 13 11 8 17 9 12 4 8 18 13 2 13 2 14 20 11 4 5 1 3 15 10 31 32 1 6 5 4 11 26 19 28 17 10

©2009 HYSTER COMPANY

PART NO.

1358156 1358179 1358184 1358185 1358190 1358192 1358195 1358911 1359581 1359587 1360178 1360179 1360182 1360797 1360875

1361302 1361502 1361503 1361504 1362714 1363016

1363885 1363916 1363917 1363918 1364259 1364271 1367587 1367588 1367589 1367622 1367645 1367822 1369065

PAGE ITEM

PART NO.

PAGE ITEM

13-17 13-19 2-31 13-9 13-5 13-7 13-9 13-7 13-5 2-53 4-10 4-31 2-5 1-17 2-35 2-31 2-31 8-7 9-49 9-49 9-51 9-51 11-15 12-28 8-7 8-11 8-15 8-15 8-8 8-15 1-17 13-29 13-31 13-67 13-69 3-15 1-25 1-25 9-11 9-13 1-25 1-17 7-5 3-64 3-64 3-64 3-65 13-29 13-31 13-33 13-37 3-65

1369077 1369470

2-57 4-13 4-17 2-67 2-69 2-69 2-69 3-3 3-19 3-45 3-49 3-53 3-56 3-19 3-45 3-48 3-52 3-56 3-3 3-20 3-3 3-3 3-3 3-19 3-45 3-48 3-52 3-56 3-19 3-45 3-49 3-53 3-56 3-20 3-45 3-49 3-53 3-56 3-3 3-19 3-56 3-20 3-55 3-20 3-55 3-45 3-48 3-52 3-3 2-27 2-42 9-3

21 20 13 2 2 2 2 2 2 9 32 13 31 28 4 5 13 3 5 3 5 4 4 26 25 25 27 29 28 25 5 1 3 15 11 9 8 32 1 10 21 13 9 10 6 4 4 11 16 5 16

1370944 1370947 1370948 1370949 1371111

1371112

1371119 1371127 1371128 1371137 1371141 1371149

1371157

1371162

1371166 1371167 1371169 1371171 1371181 1371184 1371229 1371445

See Service Manual for service procedures.

9 16 16 22 3 10 18 2 41 95 92 92 49 41 95 92 92 49 2 42 2 2 2 41 95 92 92 49 41 95 92 92 49 41 95 92 92 49 2 41 49 44 42 42 48 95 92 92 2 4 46 31

PART NO.

1371717 1374108 1374205 1374206 1374207 1374288 1374289 1374290 1374293 1374297 1374298 1374299 1374301 1374313 1374314 1374315 1374317 1374319 1374320 1374326 1374328 1374329 1374330 1374331 1374333 1374549 1374750 1374980 1374982 1375029 1375037 1375150 1375168 1375169 1375171 1375172 1375795 1376007 1376439 1376557 1376579 1376617

PAGE ITEM

9-7 2-61 2-36 3-73 3-73 3-73 2-41 2-41 2-41 2-41 2-35 2-35 2-35 2-35 2-31 2-36 2-36 2-35 2-35 2-47 2-47 2-36 4-34 4-34 4-34 4-34 4-34 1-35 1-5 2-69 2-57 3-65 3-65 1-5 13-29 13-31 13-33 13-29 13-31 13-33 13-29 13-29 4-87 13-5 13-7 13-9 4-41 8-21 13-31 13-33 4-73 4-107

32 5 39 7 7 7 6 11 3 14 2 8 7 6 15 35 34 31 26 1 4 32 4 3 8 7 12 24 21 9 34 10 5 7 6 6 6 5 5 1 1 19 2 2 2 1 1 2 2 44 13 14-17

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

1376618 1376743 1376746

1377047 1377048 1377049 1377050 1377051 1377052 1377053 1377067 1377103 1377104 1377107 1377110 1377678

1377738 1377750 1377751 1377792 1377793 1377794 1377908 1378107 1378168 1378197 1378198 1378226 1378435 1378509 1378600 1378661

14-18

PAGE ITEM

4-107 4-112 4-156 4-162 4-112 4-162 7-5 3-3 3-20 3-45 3-49 3-53 3-57 4-31 4-31 4-31 4-31 4-31 4-31 4-31 4-31 2-35 2-35 2-36 2-39 3-20 3-44 3-48 3-52 3-56 4-9 4-9 2-27 4-9 2-41 2-41 2-41 2-62 1-13 1-13 1-15 1-13 1-15 2-25 2-49 2-51 8-3 1-35 7-5 4-47 4-79 4-117

14 25 24 40 26 41 30 3 45 99 96 96 82 4 6 21 13 20 19 23 2 23 25 33 3 51 71 71 71 59 28 28 8 26 15 16 17 48 1 2 2 3 3 10 9 8 8 27 6 9 9 10

PART NO.

1379063 1379734 1379799

1380245 1380251 1380755 1380757 1380763 1380802 1380878 1380901

1380904

1381055 1381056 1381061 1381062 1381085 1381086 1382061 1382126 1382130 1382313 1382479 1382481 1382543 1382556 1383031 1383066 1383067 1383068 1383070 1383204

PAGE ITEM

PART NO.

PAGE ITEM

4-123 11-13 12-24 2-57 13-29 13-31 13-67 13-69 2-69 2-69 2-61 4-41 2-69 2-41 9-46 11-12 11-12 11-12 11-12 11-12 11-12 11-12 11-12 11-13 11-13 10-16 12-24 10-16 10-16 12-24 9-46 11-13 2-57 1-27 13-33 13-37 4-41 2-65 2-65 2-81 3-7 7-5 9-46 10-16 12-24 10-16 10-16 10-16 12-24 11-15 12-28 2-27

1383211 1383213 1383237 1383239 1383241 1383257

2-42 2-42 2-42 2-42 2-41 2-35 2-35 2-35 2-41 2-43 2-44 2-36 3-19 4-9 4-14 4-18 4-23 7-7 4-71 4-112 4-155 4-160 2-41 2-41 2-27 2-27 2-27 3-23 3-27 3-35 3-43 3-47 3-51 2-11 4-5 13-11 5-13 5-14 5-14 5-14 5-14 5-13 1-35 1-13 1-29 7-5 1-29 5-14 1-27 1-17 5-14 2-35

10 9 14 11 5 1 3 15 30 35 32 1 28 25 4 1 1 1 1 1 1 1 1 13 13 10 10 10 10 10 15 5 8 19 12 1 6 15 8 10 12 25 3 7 5 7 7 7 5 8 8 7

1383263 1383331 1383346 1383777 1383804

1383904 1384349 1384577 1384578 1384581

1384584 1384594 1384659 1385060 1385061 1385062 1385063 1385064 1385065 1385102 1385433 1385449 1385451 1385457 1385489 1385498 1385535 1385873 1386176

See Service Manual for service procedures.

39 40 38 41 31 12 12 12 30 9 1 41 36 14 42 41 10 23 14 14 11 14 10 29 6 10 11 12 12 13 38 38 38 15 19 10 24 62 63 64 65 25 14 1 1 1 1 48 19 18 42 18

PART NO.

1386177 1386178 1386179 1386180 1386183 1386184 1386185 1386186 1386187 1386189 1386190 1386191 1386194 1386195 1386197 1386198 1386940 1386958 1387230 1387235 1387281 1387285 1387286 1387324 1387327 1387330 1387341 1387342 1387343 1387344 1387345

PAGE ITEM

2-47 2-47 2-35 2-35 2-35 2-35 2-36 2-41 2-41 2-41 2-41 2-41 2-41 2-39 2-39 2-39 2-39 5-13 5-9 5-21 5-17 5-19 11-7 12-20 10-27 12-12 13-43 10-27 12-12 13-45 10-13 11-4 12-16 12-32 10-29 11-23 12-39 10-29 11-23 12-39 10-29 11-23 12-39 10-29 11-23 12-39 10-29 11-23 12-39 10-29 11-23 12-39

8 20 22 21 27 40 1 12 13 21 22 23 4 5 7 8 10 8 14 10 10 15 17 8 6 2 8 6 15 24 27 24 19 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

1387346

10-29 11-23 12-39 10-29 11-23 12-39 10-29 11-23 12-39 10-13 11-4 12-16 10-27 10-27 12-35 12-35 12-20 12-35 12-35 11-7 12-20 12-32 11-19 12-35 13-47 11-19 12-35 13-47 12-20 11-7 12-20 9-43 11-7 12-20 10-8 10-8 10-29 11-23 12-39 12-20 12-20 12-20 12-20 12-20 12-20 12-20 12-20 12-20 12-20 12-20 12-20 10-27

1387348 1387349 1387399 1387447 1387448 1387457 1387459 1387479 1387497 1387498 1387519 1387523 1387548 1387549 1387553 1387584 1387586 1387743 1387744 1387745 1387904 1387963 1387965 1387966 1387968 1387970 1387973 1387993

1 1 1 1 1 1 1 1 1 25 28 25 1 1 1 1 27 1 1 16 24 8 10 10 6 11 11 7 2 14 15 4 20 18 12 12 1 1 1 16 16 16 16 16 16 16 16 16 16 16 16 4

©2009 HYSTER COMPANY

PART NO.

1388018 1388019 1388092 1388094 1388385 1388386 1388387 1388573 1388612 1388613 1388615 1388657 1388665 1388670 1388673 1388677 1388678 1388680 1388695 1388697 1388698 1388699 1388704 1388705 1388706 1388721 1388733 1388735 1388747 1388750 1388752 1388753 1388773 1388776

PAGE ITEM

PART NO.

PAGE ITEM

11-19 12-35 13-43 13-45 13-47 13-49 12-32 10-12 11-4 12-16 10-27 10-27 3-13 3-13 2-57 5-14 5-22 5-13 5-23 5-23 5-23 7-11 7-11 7-7 7-7 5-13 5-13 5-13 5-14 5-13 5-13 5-14 2-25 2-49 2-51 5-7 2-51 4-27 4-37 2-51 5-13 5-14 2-51 5-7 5-9 5-9 7-5 7-13 9-11 9-13 9-15 9-17

1388780 1388794 1388801 1388802 1388827 1388828 1388829 1388832 1388833 1388838 1388842 1388846 1388847 1388848 1388856 1388857 1388869 1388870 1388871

7-11 2-11 5-14 5-13 7-7 7-7 7-7 7-7 7-7 7-8 7-7 7-7 7-7 7-7 5-9 5-9 5-13 5-13 5-2 5-7 5-9 5-13 5-2 5-7 5-9 5-13 5-2 5-7 5-9 5-13 1-29 1-29 1-29 1-29 1-29 5-10 9-19 9-25 2-5 5-21 9-11 9-13 9-15 9-17 9-3 9-7 5-9 2-41 2-39 2-41 2-35 2-35

4 4 11 7 13 7 26 18 21 17 1 1 10 11 5 39 6 11 1 3 1 4 3 1 22 18 27 60 16 17 66 12 11 16 11 16 3 2 33 48 18 6 11 12 21 24 37 24 39

1388873

1388874

1388879 1388880 1388882 1388883 1388898 1388901 1388909 1388911 1388924 1388954

1388963 1388993 1389050 1389051 1389092

See Service Manual for service procedures.

7 12 36 7 7 7 12 22

PART NO.

1389093 1389100 1389102 1389479

46 6 25 26 27 22 24 1 1

1389480 1389590

1 1 1 1 2 34 1 1 22 22 4 33 5 40 8 8 28 19 2 20 24 24

1389779 1389780 1389825 1389828 1389839 1389844 1389845 1389846 1389854 1389921 1389922 1389923 1389924 1389932 1389959

PAGE ITEM

2-35 2-41 2-35 2-41 4-91 4-91 4-91 4-91 4-91 4-91 4-129 4-129 4-129 4-129 4-137 4-137 4-137 4-137 4-145 4-145 4-145 4-145 4-145 4-130 4-137 4-137 9-11 9-13 12-8 12-8 11-7 12-20 12-32 9-43 10-12 11-4 12-16 10-12 10-12 12-16 10-8 12-8 12-32 10-12 11-4 12-16 10-12 11-4 12-16 10-8 10-8 12-8

24 9 15 2 1 3 5 6 7 7 1 3 5 7 1 3 5 7 1 3 5 7 7 12 1 7 40 41 12 12 9 8 13 5 12 33 12 12 12 12 6 11 30 16 32 16 8 31 8 13 8 14 14-19

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

1389961 1390101 1390110

10-20 5-14 3-73 13-41 4-37 4-37 4-37 2-31 2-31 2-31 2-31 2-31 2-31 2-69 4-9 1-17 3-20 3-39 2-19 2-19 3-24 3-28 3-32 3-40 13-41 3-3 1-13 13-41 13-41 13-41 13-41 13-41 3-43 2-39 5-22 5-23 6-5 6-6 6-6 6-6 7-7 2-35 13-69 13-69 13-67 13-67 4-45 13-67 13-69 13-75 13-67 13-75

1390163 1390164 1390167 1390759 1390760 1390761 1390765 1390770 1390773 1391246 1392210 1392718 1392732 1392734 1392735 1392738

1392740 1392744 1392745 1392797 1392799 1392814 1392818 1392819 1392826 1393127 1393160 1393342 1393344 1393346 1393348 1393350 1393451 1393452 1393453 1393454 1393455 1393458 1393459 1393463 14-20

5 61 3 32 7 36 38 2 2 3 3 7 12 24 26 5 49 47 18 19 56 56 51 52 7 34 16 9 18 17 36 35 37 6 4 2 17 38 38 38 10 17 3 2 16 17 14 24 13 24 27 20

PART NO.

1393464 1393466 1393467 1393468 1393469 1393470 1393471 1393472 1393478 1393479 1393480 1393482 1393483 1393485 1393486 1393488 1393489 1393490 1393492 1393493 1393497 1393504 1393505 1393511 1393514 1393517 1393524 1393525 1393526 1393527 1393528 1393537 1393540 1393541 1393543 1393547 1393879

PAGE ITEM

13-77 13-75 13-77 13-69 13-77 13-75 13-77 13-75 13-65 13-67 13-75 13-77 13-75 13-77 13-77 13-75 13-75 13-75 13-77 13-67 13-67 13-75 13-67 13-65 13-65 13-69 13-69 13-69 13-67 13-69 13-71 13-69 13-67 13-71 13-71 13-71 13-71 13-71 13-73 13-13 13-65 13-67 13-67 13-73 5-5 7-3 9-3 9-7 9-11 9-13 9-15 9-17

17 13 11 8 16 19 13 15 12 21 11 9 18 8 10 10 12 14 12 22 25 3 30 7 8 6 5 9 7 1 2 17 4 3 12 10 8 7 2 6 23 11 4 5 39 40 18 17 18 17

PART NO.

1394001

1394100 1394436 1394437 1394438 1394453 1394476 1394478 1394480 1394482 1394509 1394511 1394514 1394521

1394552 1394554 1394576 1394581 1394593 1394594 1394595 1394603 1394604 1394605 1394607 1394610 1394612 1394615 1394618 1394620 1394621 1394622 1394624 1394646 1394661

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

9-19 9-21 9-25 9-27 2-55 4-10 4-27 4-33 4-41 2-25 2-49 2-25 2-49 2-25 2-49 9-3 9-7 13-8 13-8 13-7 13-7 13-9 13-9 13-9 3-19 3-43 3-47 3-51 3-56 3-71 7-7 7-7 8-3 2-12 3-73 13-41 2-27 2-11 6-5 6-5 6-5 6-5 6-5 6-5 6-5 6-5 6-5 6-5 6-5 6-5 6-5 6-6

1394670

6-5 8-11 6-5 8-11 9-43 6-5 8-7 6-5 8-7 6-5 9-43 13-78 9-43 2-12 5-13 5-13 5-21 5-21 2-11 5-9 5-21 6-6 6-6 7-8 13-9 2-49 2-49 2-25 4-14 4-18 2-51 5-17 5-19 5-9 5-9 5-9 5-10 5-9 5-7 5-9 5-7 5-9 5-13 2-15 2-17 2-19 2-21 2-23 8-3 8-3 8-3 8-3

39 14 40 14 9 32 1

1394671 1394672 1394681 1394682

7 14 14 11 10 13 12 10 10 3 3 3 3 8 9 3 18 18 18 18 69 28 28 15 39 5 33 13 36 1 2 8 6 7 11 11 16 19 20 21 22 26 35

1394687 1394688 1394689 1394702 1394707 1394709 1394710 1394711 1394712 1394714 1394715

1394716 1394717 1394718 1394765 1394774 1394776 1394777 1394786 1394787 1394788 1394789 1394794 1394798 1394799 1394800 1394803

1394815 1394816 1394817 1394818

9 10 11 9 10 7 13 11 14 42 23 6 17 18 31 23 23 39 39 48 10 2 3 1 37 37 11 6 9 7 39 17 1 10 1 10 28 5 5 29 18 2 32 33 32 33

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

1394819 1394862 1394879

8-3 4-5 5-17 5-19 5-17 5-19 5-17 5-19 5-17 5-19 5-17 5-19 5-17 5-19 11-19 11-19 11-19 11-19 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-8 10-8 10-8 10-8 10-8 10-8 10-8 10-8 10-8 10-8 10-8 10-8 10-12 10-12 10-12 12-4 12-4 12-4 12-4 12-4 12-4 12-4

1394881 1394882 1394885 1394893 1394912 1394984 1394986 1394992 1394993 1395342 1395348 1395354 1395361 1395367 1395373 1395384 1395390 1395396 1395403 1395409 1395415 1395450 1395492 1395499 1395851 1395853 1395854 1395856

34 1 4 4 12 12 5 5 3 3 6 6 7 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 17 17 17 1 1 1 1 1 1 1

©2009 HYSTER COMPANY

PART NO.

1395858 1395861 1395877 1395879 1395880 1395882 1395884 1395887 1395903 1395905 1395906 1395908 1395910 1395913 1396009 1396012 1396014

1396015

1396016

1396017 1396024 1396039 1396053 1396064 1396065 1396076

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

12-4 12-4 12-4 12-4 12-4 12-8 12-8 12-8 12-8 12-8 12-8 12-8 12-8 12-8 12-8 12-8 12-8 12-12 12-12 12-12 12-12 12-12 12-12 12-12 12-12 12-12 12-12 12-12 12-12 1-27 1-27 9-19 9-21 9-25 9-27 9-19 9-21 9-25 9-27 9-19 9-21 9-25 9-27 9-25 9-27 1-13 1-15 1-25 5-9 5-17 5-19 2-23

1396079 1396108

2-23 9-19 9-21 9-25 9-27 2-23 1-27 1-27 3-83 2-11 2-11 2-5 3-3 3-3 3-15 2-17 2-19 2-21 13-11 13-11 13-11 13-11 13-11 13-11 3-77 3-79 2-15 2-17 2-19 2-21 2-23 2-15 2-19 1-17 1-17 5-21 1-27 1-18 2-15 2-17 2-19 2-21 2-23 9-19 9-21 9-25 9-27 9-19 9-21 9-25 9-27 7-3

1396720 1396723

7-3 3-19 3-23 3-27 3-31 3-35 3-39 3-43 3-47 3-51 3-56 2-11 2-11 2-12 3-19 3-43 3-47 3-51 3-56 2-11 2-11 2-11 2-27 2-11 2-11 3-79 3-3 3-9 3-3 3-19 3-43 3-47 3-51 3-55 3-19 3-43 3-47 3-51 3-55 3-20 3-45 3-49 3-53 3-55 3-20 3-45 3-49 3-53 3-55 3-20 3-45 3-49

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 20 33 2 33 2 34 3 34 3 35 4 35 4 38 5 10 10 1 2 1 1 4

1396139 1396147 1396148 1396151 1396171 1396174 1396187 1396198 1396256 1396518 1396526 1396527 1396528 1396534 1396535 1396536 1396562 1396563 1396574

1396576 1396625 1396626 1396637 1396641 1396658 1396696

1396708

1396715

1396719

See Service Manual for service procedures.

7 24 5 24 6 12 1 2 1 23 39 23 4 5 27 20 20 1 1 1 2 2 2 12 13 11 11 23 23 8 3 8 5 4 26 5 42 12 12 22 22 9 13 35 13 36 22 25 22 26 9

1396724 1396726 1396727 1396728

1396730 1396779 1396780 1396781 1397384 1397394 1397396 1397407

1397408

1397409

1397410

1397411

14 15 2 2 45 2 2 15 15 15 55 14 16 41 10 10 10 10 73 27 24 30 21 25 26 12 11 5 2 27 23 23 23 33 30 26 26 26 39 42 96 93 93 48 43 97 94 94 41 44 98 95 14-21

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

1397412

1397413

1397414 1397416 1397417

1397418 1397420

1397421

1397422

1397424 1397438 1397441 1397451 1397457

1397474 14-22

PAGE ITEM

3-53 3-55 3-19 3-43 3-47 3-51 3-56 3-19 3-24 3-28 3-31 3-36 3-39 3-44 3-48 3-52 3-56 3-19 3-23 3-27 3-31 3-23 3-27 3-31 3-35 3-39 3-67 3-24 3-43 3-27 3-35 3-43 3-47 3-51 3-19 3-45 3-48 3-52 3-56 3-19 3-24 3-36 3-44 3-23 3-3 3-3 4-5 2-27 4-13 4-17 4-23 2-15

95 42 17 17 17 17 68 21 51 51 32 54 46 81 81 81 80 22 31 31 27 3 3 42 3 3 67 37 8 9 36 36 36 41 95 92 92 49 20 52 55 82 1 9 10 9 11 31 31 6 7

PART NO.

1397496 1397500 1397502 1397511 1397570 1397614 1397647 1397649 1397651 1397652 1397653 1397675 1397676 1397678

1397682

1397685 1397689 1397694 1397697 1397698 1397708 1397710 1397716 1397739 1397740 1397744 1397754 1397761 1397762

PAGE ITEM

PART NO.

PAGE ITEM

2-19 3-77 13-11 13-11 9-21 9-27 9-3 9-7 2-28 1-23 8-4 1-23 3-73 13-41 3-73 13-41 9-19 9-25 9-19 9-25 9-19 9-21 9-25 9-27 9-11 9-13 9-15 9-17 9-3 9-7 2-51 5-7 13-29 2-5 2-5 8-3 2-5 2-28 4-24 9-3 9-7 9-41 9-41 9-3 9-7 2-28 4-14 4-18 2-25 2-49 2-25 2-49

1397780

4-9 4-9 4-14 4-18 4-23 4-27 4-28 4-9 4-27 4-9 4-27 4-9 4-14 4-18 4-23 4-28 2-43 2-43 9-3 9-41 5-2 4-7 4-7 3-19 3-43 3-47 3-51 3-56 3-68 5-7 3-19 2-12 2-9 2-12 4-7 4-7 2-15 2-19 2-19 2-15 2-19 2-15 2-17 2-19 2-21 3-3 3-23 3-27 3-31 3-35 3-39 3-43

1 12 1 2 5 6 29 30 68 1 50 1 20 28 12 29 2 2 3 3 40 13 41 13 12 24 12 26 3 3 17 5 10 35 35 25 36 73 37 14 14

1397783 1397786 1397787

1397788 1397789 1397796 1397797 1397799 1397800 1397803

1397804 1397806 1397807 1397808 1397812 1397813 1397815 1397816 1397820 1397822

2 27 28 43 48 47 9 8 8 7

1397830 1397831

See Service Manual for service procedures.

4 5 39 38 20 43 59 7 15 4 43 5 39 38 20 59 3 4 14 1 5 1 1 16 16 16 16 56 8 19 47 5 48 1 1 6 4 5 2 18 14 14 11 11 6 7 7 35 8 8 35

PART NO.

1397840 1397851 1397852 1397863 1397864 1397866 1397867 1397957 1397958 1397960 1397963 1397964 1397978 1397979 1397980 1397981 1397982 1397984

1397987 1397988 1397989 1397992 1397993 1398002 1398003

1398004

1398009 1398024 1398038 1398062

PAGE ITEM

3-47 3-51 3-56 4-5 5-14 5-15 7-5 7-5 2-19 2-21 3-35 3-39 1-17 1-17 1-17 1-17 1-17 5-5 7-3 7-3 9-3 5-5 9-11 9-13 9-15 9-17 3-73 3-73 3-73 13-41 13-45 13-15 13-17 13-19 3-73 13-41 3-19 3-43 3-47 3-51 3-55 3-19 3-43 3-47 3-51 3-55 1-13 1-15 2-43 3-77 1-33 2-11

35 35 72 21 28 29 21 21 19 18 2 2 3 7 6 2 10 10 26 3 5 38 4 35 8 9 10 20 22 14 8 12 13 30 29 24 24 24 34 28 25 25 25 40 13 13 2 18 6 4

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

1398085 1398086 1398087 1398089 1398092 1398093 1398097 1398098 1398099 1398105 1398112

1398113 1398114 1398118 1398127 1398128 1398131 1398132 1398141 1398143 1398144 1399077 1399078 1399081 1399082

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

13-17 13-20 3-61 3-61 3-63 3-61 3-61 3-61 3-61 3-63 3-61 3-63 3-61 3-63 2-27 2-51 2-53 2-55 2-57 2-59 2-61 2-65 2-67 2-69 2-71 2-73 2-74 2-77 2-79 2-81 3-7 3-10 3-13 3-16 2-23 2-23 2-15 2-19 13-11 13-11 13-11 13-11 3-61 3-61 3-63 3-63 12-16 12-16 10-13 10-13 12-16 12-16

1399085 1399086

12-16 10-13 10-13 12-16 12-16 12-16 10-13 10-13 12-16 12-16 12-16 12-16 10-13 10-13 12-16 12-16 12-16 12-16 10-13 12-16 10-13 10-13 12-16 10-13 12-16 9-8 9-11 9-13 9-15 9-17 10-13 10-13 10-13 10-13 10-13 10-13 10-13 10-13 10-13 10-13 10-4 10-8 11-3 11-8 12-4 12-8 10-4 10-8 11-3 11-8 12-4 12-8

1399205

10-4 10-8 11-3 11-8 12-4 12-8 11-30 12-32 11-30 12-32 10-27 11-19 12-35 13-43 13-45 13-47 13-49 11-30 12-32 9-11 9-15 10-13 12-32 12-32 12-32 12-33 12-33 12-33 12-33 8-3 8-17 8-3 8-3 8-3 2-27 2-27 5-7 3-44 3-48 3-52 3-57 2-27 2-5 2-5 2-5 2-5 2-5 4-13 4-17 7-3 9-11 9-13

28 3 4 5 13 8 7 9 10 13 11 13 12 13 9 1

1399090 1399092 1399093 1399094 1399096 1399098 1399099 1399100 1399103 1399104 1399105 1399107 1399110 1399111 1399114 1399116 1399121

5 6 19 19 3 3 4 4 1 3 13 13 28 28 27 29 28 28

©2009 HYSTER COMPANY

1399123 1399127 1399128 1399132 1399139 1399143 1399144 1399148 1399155 1399160 1399203

1399204

28 27 29 27 27 28 27 29 27 28 27 27 27 29 27 27 27 27 27 27 27 29 27 29 27 47 27 2 27 1 27 29 27 29 27 29 27 29 27 27 3 3 5 23 3 3 3 3 5 23 3 3

1399217 1399218 1399224

1399243 1399248 1399266 1399268 1399270 1399272 1399273 1399274 1399276 1399277 1399288 1399289 1399293 1399298 1399301

1399309 1399310 1399311 1399312 1399313 1399314 1399315 1399323

See Service Manual for service procedures.

3 3 5 23 3 3 5 22 6 7 13 14 14 9 5 5 5 12 27 33 32 26 1 2 1 31 31 32 32 7 1 18 22 15 39 11 63 63 63 86 38 40 41 38 39 42 15 15 8 39 18

PART NO.

1399332 1399333 1399334 1399335 1399337 1399338 1399347 1399360 1399372 1399380

1399381 1399382 1399386 1399388 1399399 1399400 1399405 1399406 1399407 1399410 1399416 1399417

1399418 1399419 1399420 1399432 1399433 1399434 1399436 1399438

PAGE ITEM

9-15 9-17 4-27 4-9 4-27 9-3 9-7 4-9 4-27 1-27 1-27 3-63 3-63 3-63 9-19 9-21 9-25 9-27 3-3 4-5 9-3 9-7 3-77 1-27 4-5 3-63 3-63 3-63 3-63 4-13 4-17 4-23 9-11 9-13 9-15 9-17 9-11 9-15 9-15 9-17 9-15 9-17 13-11 3-3 1-13 3-23 3-44 3-20 3-23 3-27 3-31 3-35

25 18 5 12 6 40 41 13 7 11 12 17 6 9 23 27 23 28 7 14 25 26 19 9 23 1 2 8 11 5 5 29 21 23 21 23 22 22 36 24 37 25 9 35 11 38 60 50 6 6 19 7 14-23

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

1399441 1399455 1399464

1399472

1399473 1399474

1399475 1399476 1399477 1399479 1399480 1399481 1399482 1399483 1399484 1399485 1399487 1399488 1399489 1399490 1399491 1399492 1399493 1399494 1399495 14-24

PAGE ITEM

PART NO.

PAGE ITEM

3-39 3-43 3-47 3-51 3-55 3-24 3-44 3-65 5-13 3-23 3-27 3-31 3-35 3-39 3-43 3-47 3-51 3-56 13-29 13-31 13-67 13-69 4-41 13-69 13-33 13-35 13-37 13-41 12-32 12-32 12-32 12-32 12-32 12-32 12-32 12-33 12-32 12-32 12-33 12-32 12-32 12-33 12-32 12-32 12-33 12-33 12-33 12-33 12-32 12-33 12-33 12-32

7 34 34 34 25 68 44

1399496 1399498 1399499 1399500 1399501 1399503

9 4 4 41 4 4 32 32 32 70 5 1 3 15 1 4 12 1 1 10 1 2 2 1 2 1 2 32 1 2 31 2 1 32 1 2 31 32 32 31 2 31 32 2

1399504 1399505 1399506

12-32 12-33 12-33 12-33 12-33 12-32 12-32 12-33 12-33 12-32 12-32 12-33 12-33 12-33 12-33 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 1-13 1-15 13-35 13-33 13-37 13-35 13-31 13-33 2-28 2-28 1-31 1-31 3-23

1399510 1399512 1399514 1399551 1399559 1399565 1399576 1399593 1399609 1399702 1399703 1399704 1399705 1399706 1399707 1399760 1399762 1399763 1399764 1399766 1399770 1399771 1399778 1399779 1399782

1 31 32 31 32 1 2 31 32 1 2 31 32 32 31 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 14 14 4 14 3 3 4 4 64 65 7 5 19

PART NO.

1399784 1399787

1399791

1399792 1399809 1399810 1399813 1399814 1399815 1399816 1399817 1399818 1399820 1399822 1399823 1399824 1399825 1399826 1399827 1399829 1399830 1399836 1399863

1399864

1399873

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

3-27 3-35 3-44 3-47 3-51 1-21 1-23 1-31 9-11 9-13 9-15 9-17 2-15 2-17 2-19 2-23 2-15 2-19 1-21 1-23 1-21 1-23 1-23 1-23 1-21 1-23 1-23 1-23 1-23 1-23 13-15 13-17 13-19 9-3 9-7 2-28 2-28 3-35 3-35 3-39 1-23 1-23 2-28 13-15 13-17 13-19 13-20 13-15 13-17 13-19 13-20 1-35

1399874 1399875 1399876 1399877 1399878 1399883 1399884

1-35 1-35 1-35 1-35 1-35 3-35 3-27 3-31 3-36 3-39 1-35 4-6 10-30 11-24 12-40 10-30 11-24 12-40 10-30 11-24 12-40 10-31 11-25 12-41 10-31 11-25 12-41 10-31 11-25 12-41 10-31 11-25 12-41 11-19 12-35 13-47 11-19 12-35 13-47 13-23 13-25 13-23 13-23 13-23 13-23 13-23 13-23 13-23 13-23 13-25 13-25 13-25

19 21 48 48 48 19 10 2 19 32 19 34 17 17 9 14 13 10 1

1399885 1399886 1399915 1399916 1399917

1 1399919 9 9 18 8 5 4 2 3 9 4 8 5 5 48 69 5 14 13 11 12 53 4 25 4 2 3 24 3 1 25

1399920 1399921 1399922 1400125 1400126 1400127 1400128 1400129 1400130 1400131 1400134 1400135 1400136 1400137 1400138 1400139 1400140

25 25 25 25 25 29 34 44 51 43 13 38 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 21 21 11 20 20 10 7 7 1 2 3 4 1 2 3 4 3 4 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1400141 1400144 1400145 1400146 1400147 1400151 1400152 1400153 1400154 1400155 1400158

13-25 13-25 13-25 13-25 13-25 1-21 1-21 1-21 1-21 1-21 5-22 5-23 5-14 5-22 3-23 3-44 3-48 3-52 3-56 3-44 13-41 2-27 1-27 3-59 3-61 7-7 13-41 2-43 3-23 3-27 3-31 3-35 3-39 3-44 3-48 3-52 3-55 3-23 3-35 3-39 3-44 7-3 3-77 3-77 3-81 3-81 2-5 2-5 3-81 7-3 9-11 9-15

1400244

7-3 9-13 9-17 3-36 3-39 3-23 3-36 3-39 3-44 11-12 11-12 11-12 11-12 11-12 11-12 11-12 11-12 9-4 9-8 2-21 4-134 4-137 4-142 4-51 4-57 4-99 4-105 4-71 4-105 4-111 4-130 4-138 4-155 4-159 4-63 4-108 4-121 4-129 4-130 4-138 4-51 4-55 4-55 4-57 4-63 4-68 4-77 4-79 4-87 4-95 4-102 4-105

1400159 1400160

1400161 1400172 1400173 1400180 1400197 1400205 1400207 1400209 1400216

1400217

1400218 1400221 1400222 1400223 1400224 1400226 1400229 1400232 1400243

2 3 4 1 2 6 7 8 9 10 3 2 40 5 50 50 50 58 59 1 19 25 1 18 13 8 1 36 5 11 41 35 69 69 69 12 34 39 33 67 2 16 17 8 3 2 3 4 13 11 16

©2009 HYSTER COMPANY

1400247 1400249

1400901 1400904 1400907 1400910 1400913 1400916 1400919 1400922 1401537 1402189 1402608 1402616

1402814

1402816 1402849

1402857

4 20 20 53 45 42 47 39 72 2 2 2 2 2 2 2 2 43 44 1 14 9 14 13 13 13 13 13 9 13 15 15 10 13 13 17 6 10 16 16 4 16 22 4 4 18 4 12 20 10 16 4

PART NO.

1402858

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

4-108 4-115 4-117 4-118 4-121 4-123 4-124 4-71 4-71 4-71 4-71 4-72 4-73 4-73 4-74 4-105 4-105 4-105 4-105 4-105 4-108 4-108 4-111 4-111 4-111 4-111 4-112 4-112 4-113 4-115 4-115 4-117 4-118 4-121 4-121 4-123 4-123 4-155 4-155 4-155 4-155 4-157 4-157 4-157 4-159 4-159 4-159 4-159 4-160 4-161 4-161 4-161

1402866

4-47 4-79 4-107 4-107 4-107 4-117 4-123 4-92 4-146 4-130 4-73 4-87 4-108 4-157 4-161 4-73 4-112 4-157 4-54 4-59 4-60 4-67 4-67 4-73 4-73 4-101 4-107 4-107 4-112 4-112 4-156 4-156 4-162 4-162 4-130 4-133 4-138 4-141 4-55 4-60 4-68 4-73 4-87 4-102 4-108 4-112 4-157 4-161 4-92 4-130 4-138 4-146

16 4 13 18 4 13 18 1 7 11 12 14 32 39 48 3 7 8 10 13 16 18 1 7 11 12 14 24 29 3 8 12 17 3 8 12 17 3 8 9 11 27 29 36 4 8 11 12 14 30 33 35

1402878 1402888 1402889

1402904 1402907

1402909

1402912

1402922

10 10 3 13 14 11 11 13 14 25 36 16 19 30 32 39 24 29 13 14 15 14 15 44 45 13 13 14 25 26 24 25 40 41 11 2 11 2 18 20 20 39 19 18 18 24 29 33 14 15 15 15 14-25

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1450126 1450293 1450356 1450555 1450643

3-65 4-41 4-41 2-31 2-27 2-42 2-27 2-41 4-34 2-47 4-34 2-31 2-35 2-35 3-24 3-28 3-32 3-36 3-40 2-59 2-59 2-57 2-67 2-67 2-67 2-67 2-69 2-69 2-69 2-69 2-65 2-65 3-13 3-13 3-13 3-13 3-13 7-13 2-77 2-79 2-77 2-77 2-79 2-77 2-79 2-53 2-55 3-9 2-28 2-41 2-28 2-28

1453154 1453314 1453315 1453775

3-13 3-13 3-13 9-49 9-51 9-49 9-51 2-67 2-61 4-47 4-55 4-68 4-79 4-87 4-102 4-108 4-113 4-117 4-123 4-157 4-47 4-55 4-68 4-73 4-79 4-87 4-102 4-108 4-113 4-117 4-123 4-157 4-161 2-35 2-35 2-35 2-35 2-35 2-35 2-36 3-65 3-65 3-65 3-65 3-65 2-35 2-28 3-7 3-9 3-16 3-9 3-7

1450869 1450941 1451316 1451319 1451321 1451568

1451602 1451606 1451625 1451629 1451630 1451633 1451636 1451642 1451643 1451644 1451645 1451650 1451651 1451656 1451669 1451672 1451673 1451674 1451708 1451733 1451735 1451737 1451739 1451745 1451770 1452270 1452376 1452901 1452904 14-26

13 2 5 22 5 47 14 4 9 15 17 20 14 55 55 50 58 51 2 7 25 3 11 6 7 14 5 6 4 24 25 27 15 17 18 19 6 2 22 11 19 8 8 14 4 4 17 78 8 47 49

1453776 1454176 1454315 1454827

1454829

1454955 1454956 1454957 1454974 1455305 1455306 1455307 1455309 1455310 1456111 1456112 1456338 1456517 1456521

28 2 30 17 17 16 16 17 27 14 19 21 14 16 19 19 39 15 15 30 15 20 22 38 15 17 20 20 41 16 16 30 32 9 9 10 10 11 11 17 15 14 1 20 1 76 29 1 10 3

PART NO.

1456522 1456524 1456525 1456527 1456528 1456686 1456694 1456696 1456697 1456699 1456700 1456701 1456702 1456704 1456705 1456706 1456707 1456708 1456709 1456711 1456713 1456714 1456715 1456716 1456717 1456718 1456722 1456723 1456724 1456726 1456727 1456732 1456733 1456734 1456735 1456736 1456741 1456742 1456745 1456746 1456747 1456751 1456754 1456755

See Service Manual for service procedures.

PAGE ITEM

3-9 3-7 3-9 3-7 3-9 3-9 3-9 3-9 13-35 2-57 2-57 2-57 2-59 2-59 2-59 2-67 2-67 2-67 2-67 2-67 2-67 2-67 2-67 2-67 2-67 2-67 2-67 2-69 2-69 2-65 2-65 2-65 3-13 3-13 3-13 3-13 3-13 3-13 3-13 2-69 2-77 2-79 2-77 2-79 2-77 2-79 2-77 2-79 2-71 2-73 2-73 2-71

14 20 15 21 16 19 20 24 14 21 14 15 9 6 8 23 10 4 11 2 9 8 18 20 21 5 1 5 17 19 3 5 12 13 14 16 21 23 7 15 20 7 15 18 16 19 3 9 4 8

PART NO.

1456756 1456767 1456960 1457312 1458264 1458318 1458329 1458580 1458582 1459405 1459717 1459983 1459984 1459985 1459986 1459987 1459988 1459989 1460322 1460330 1460331 1460332 1460333 1460384 1460386 1460387 1460442 1460477 1460543 1460544 1460546 1460547 1460552 1460554 1460555 1460559 1460564 1460567 1460572 1460584

1460724

PAGE ITEM

2-73 2-71 2-73 2-69 2-61 2-5 10-31 11-25 12-41 3-7 2-59 3-64 3-64 2-57 3-35 3-39 3-65 7-13 7-13 7-13 7-13 7-13 7-13 7-13 2-36 2-31 2-31 2-36 2-41 2-39 2-31 4-34 8-18 2-21 2-59 2-59 2-59 2-73 3-13 3-13 3-13 2-69 2-71 2-73 2-67 3-13 2-67 2-69 2-71 2-77 4-5 4-7

11 10 10 31 42 14 1 1 1 28 4 1 11 30 14 13 12 22 23 19 4 16 37 21 23 43 22 9 8 10 2 28 1 1 1 5 6 8 9 27 9 14 19 31

28 2

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

1460737 1460738 1460757 1460758 1460768 1461077 1461713 1461714 1461715 1461716 1461744

1462233 1462234 1462235 1462236 1462238 1462239 1462240 1462241 1462249 1462250 1462251 1462252 1462253 1462254 1462255 1462256 1462257 1462258 1462259 1462260 1462261 1462262 1462263 1462264 1462265 1462266 1462267 1462268 1462269 1462270 1462271 1462272 1462273 1462439 1462441

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

4-7 4-7 4-7 2-31 2-31 2-35 2-35 2-36 5-21 2-59 2-59 2-59 2-59 4-73 4-112 4-157 4-161 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 4-37 3-74 3-74

2 2 2 11 11 30 30

1462442 1462605 1463194 1463223 1463226 1463229 1463231

1463362

35 6 6 8 8 39 24 29 33 1 2 3 4 5 5 6 9 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 37 39 40 41 42 8 2 4

1463236 1463239 1463242 1463243 1463244 1463245 1463246 1463247

3-74 4-41 4-87 8-7 8-7 8-7 8-11 8-15 8-11 8-11 8-7 8-7 8-7 8-7 8-7 8-7 8-21 8-7 8-21 3-24 3-43 3-43 3-24 3-43 8-11 8-15 8-11 8-15 8-11 8-15 8-11 8-15 8-11 8-15 8-11 8-15 8-11 8-15 8-11 8-15 8-11 8-15 8-11 8-15 8-11 8-15 8-11 8-15 8-11 8-15 8-11 8-15

8-11 8-15 8-11 8-15 8-11 8-15 8-11 8-15 8-11 8-15 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-17 8-11 8-11 8-11 8-15 8-21 8-12 8-15 8-21 3-23 3-35 3-39 3-44 8-17 8-17 2-62 2-65 2-69 2-77 2-61 2-61 2-61 2-61 2-61 2-69 2-69 2-53

©2009 HYSTER COMPANY

1463248 1463250 1463251 1463339 1463340 1463341 1463350 1463351 1463352 1463353 1463354 1463355 1463356 1463357 1463358 1463359 1463361

6 1 8 2 3 3 2 2 3 3 1 1 2 27 7 27 7 67 37 37 67 37 1 1 1 1 2 2 6 6 6 6 7 7 7 7 8 8 9 9 9 9 10 10 10 10 11 11 14 14

1463363 1463364 1463365 1463366 1463445 1463446 1463447 1463448 1463449 1463450 1463451 1463454 1463455 1463461 1463462 1463463 1463464 1463465 1463466 1463467 1463469 1463470 1463471 1463472 1463625

1463993 1463995 1464018

1464103 1464104 1464105 1464106 1464107 1464108 1464109 1464110

See Service Manual for service procedures.

15 15 16 16 19 19 21 21 22 22 1 6 9 13 14 8 17 5 4 2 3 11 12 15 7 10 26 26 7 26 26 7 50 43 37 76 18 16

PART NO.

1464111 1464112 1464113 1464114 1464115 1464144 1464197 1464198 1464199 1464200 1464201 1464202 1464203 1464204 1464205 1464206 1464207 1464208 1464209 1464210 1464540 1464541 1464543 1464544 1464545 1464546 1464653 1464654 1464655 1464656

1 13 15 25 30 22 32 6

1464657 1464658 1464660 1464661 1464662 1464663 1464664 1464665

PAGE ITEM

2-55 2-53 2-55 2-53 2-55 2-53 2-55 2-53 2-55 2-53 2-55 5-22 2-81 2-81 2-71 2-71 2-71 2-71 3-7 3-9 3-7 3-9 3-7 3-7 3-7 3-7 3-7 3-9 3-4 3-15 3-15 3-15 3-15 3-15 3-15 3-67 3-68 3-67 3-68 3-67 3-68 3-67 3-68 3-67 3-67 3-68 3-68 3-68 3-68 3-71 3-71 3-71

6 1 1 7 7 12 12 13 13 11 11 5 4 9 1 4 5 6 1 4 2 12 6 11 13 16 24 22 40 3 2 1 6 7 8 7 8 5 1 6 2 2 3 1 3 5 6 7 9 1 2 3 14-27

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1464666 1464667 1464668 1464669 1464820 1464863

3-71 3-71 3-71 3-71 3-68 10-29 11-23 12-39 10-29 11-23 12-39 10-29 11-23 12-39 3-23 3-27 3-31 3-36 3-39 3-44 3-48 3-52 3-55 1-18 8-8 8-8 8-8 10-27 11-19 12-35 13-43 13-45 13-47 13-49 10-4 10-8 10-27 11-3 11-8 11-19 12-4 12-8 12-12 12-35 13-43 13-45 13-47 13-49 13-23 13-23 13-23 13-23

1465171 1465177

2-77 10-27 11-19 12-35 13-43 13-45 13-47 13-49 10-27 12-35 13-25 13-25 13-25 13-25 1-31 1-25 4-71 4-73 4-111 4-130 4-133 4-138 4-141 4-159 4-161 4-71 4-73 4-111 4-133 4-141 4-157 4-159 4-161 10-20 10-24 11-30 12-32 9-43 9-45 10-4 1-21 10-32 11-26 12-42 10-32 11-26 12-42 10-32 11-26 12-42 10-32 11-26

1464864 1464865 1464890

1464909 1464915 1464916 1464917 1465028

1465072

1465157 1465158 1465159 1465160 14-28

4 5 6 7 4 1 1 1 1 1 1 1 1 1 48 36 1 52 44 78 78 78 4 41

1465226 1465228 1465322 1465323 1465324 1465325 1465328 1465443 1465468

1465469 5 5 5 16 12 18 12 4 4 12 7 25 13 5 6 5 13 8 4 4 4

1465489

1465518 1465534 1465545 1465546 1465547 1465548

10 3 3 3 13 9 15 9 1 1

PART NO.

1465585 1465740 1465778 1465779 1465780 1465799 1465803 1465810

6 1 12 32 12 25 9 25 9 12 30 7 33 7 10 10 36 8 31 3 4 18 3 12 16 11 22 1 1 1 1 1 1 1 1 1 1 1

1465811 1465812 1465885 1465895 1465896 1465897 1465899 1465938 1465940 1465946 1466001 1466003 1466011 1466094 1466095 1466096 1466123 1466337 1466394 1466395 1466396 1466397 1466398 1466415 1466416

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

12-42 10-13 12-16 1-25 13-41 3-77 3-79 3-81 3-81 3-81 3-81 2-77 2-79 2-77 2-79 2-77 2-79 2-77 2-79 11-19 2-77 2-79 2-77 2-79 13-26 3-77 3-79 3-83 3-23 3-44 11-3 11-3 11-3 11-3 2-5 3-24 3-44 8-21 3-71 3-68 3-68 5-14 5-21 13-26 9-49 9-51 9-49 9-49 9-49 9-49 13-26 1-18

1466438 1466440 1466441 1466442

5-14 9-49 9-49 9-49 9-51 9-49 9-51 9-49 9-51 9-49 9-49 9-51 9-49 9-51 13-26 3-77 3-79 2-79 2-69 11-30 11-30 13-63 13-45 13-45 13-45 11-7 11-7 11-7 11-7 13-51 13-53 13-55 13-57 13-59 13-61 13-51 13-53 13-55 13-57 13-59 13-61 13-51 13-53 13-55 13-57 13-59 13-61 13-51 13-53 13-55 13-57 13-59

1 37 31 11 2 4 4

1466443 1466444

7 3 5 17 1 21 5 22 2 18 6 1 1 21 21 1 9 9

1466445 1466446 1466447 1466472 1466632 1466858 1466859 1466925 1466997 1467059 1467061 1467062 1467081 1467087

46 62 1 1 1 1 31 69 45 3 10 10 11 37

1467145

1467146

1467147

2

11 13 4 43

1467148

55 1 1 2 2 4 4 6 6 6 7 7 8 8 3 8 8 21 12 13 30 2 21 21 22 1 1 1 1 6 6 3 6 6 3 7 7 4 7 7 4 8 8 5 8 8 5 9 9 6 9 9

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

1467150

1467151

1467153

1467154

1467200

1467201

1467203 1467204 1467205 1467206 1467268 1467269 1467270 1467327 1467338 1467340 1467342 1467343 1467344 1467345 1467347 1467514 1467515 1467523 1467524 1467525

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

13-61 13-51 13-53 13-57 13-59 13-51 13-53 13-57 13-59 13-51 13-53 13-57 13-59 13-51 13-53 13-57 13-59 13-53 13-55 13-59 13-61 13-53 13-55 13-59 13-61 13-55 13-61 13-55 13-61 13-55 13-61 13-55 13-61 13-51 13-57 13-53 13-59 13-55 13-61 12-32 1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-7 1-7 1-11 1-11 1-11

1467526 1467527 1467529 1467531 1467632

1-11 1-11 1-11 1-11 13-51 13-53 13-57 13-59 13-51 13-53 13-55 13-57 13-59 13-61 13-55 13-61 11-3 11-3 11-8 11-3 11-3 11-8 13-51 13-57 13-53 13-59 13-61 13-55 13-61 13-55 13-55 13-61 9-29 9-29 9-32 9-29 9-29 9-31 9-29 9-29 9-29 9-29 9-29 9-35 9-35 9-29 9-29 1-21 1-21 1-21 1-21 1-21

1468025 1468027 1468032 1468033 1468307

1-21 1-21 1-21 1-21 13-67 13-69 13-67 13-75 13-77 13-65 13-67 13-67 13-67 13-67 13-67 13-67 13-71 13-71 9-51 9-51 9-51 1-7 1-11 1-7 1-11 4-5 4-7 9-51 9-51 1-33 4-71 4-73 4-111 4-113 4-155 4-157 4-159 4-161 5-17 5-19 5-17 5-19 1-27 4-10 4-31 2-53 2-55 4-27 4-31 2-53 4-10 4-31

1469604

4-14 4-18 4-23 2-27 4-153 1-17 1-7 1-7 1-7 1-7 1-8 1-8 1-7 1-11 1-8 1-7 1-8 8-17 8-3 1-33 1-33 2-9 2-9 2-9 2-9 2-9 3-81 1-33 3-81 2-39 2-35 2-39 2-35 2-41 2-36 3-48 3-52 3-56 1-17 4-133 4-141 4-133 4-141 4-95 4-133 4-141 4-149 2-73 2-73 2-73 2-73 2-73

6 11 13 11 13 1 1 1 1 2 2 2 2 3 3 3 3 11 11 11 11 10 8 10 8 13 13 1 1 2 2 7 7 5 4 4 4 9 10 1 23 24 25 26 27 28 29 2 2 1 2 3

©2009 HYSTER COMPANY

1467633

1467634 1467651 1467657 1467769 1467770 1467771 1467772 1467773 1467774 1467775 1467776 1467846 1467925 1467926 1467927 1467928 1467929 1467931 1467932 1467933 1467934 1467938 1467954 1468020 1468021 1468022 1468023 1468024

4 5 7 6 12 14 12 14 13 15 15 13 15 15 14 14 4 4 29 4 4 29 4 5 5 5 9 10 9 10 9 10 3 2 31 7 9 3

1468309 1468310 1468311 1468312 1468314 1468315 1468316 1468317 1468320 1468321 1468468 1468469 1468470 1468472 1468473 1468571 1468576 1468578 1468699 1468841

1469300 12 13 14 15 4 23 29 25 12 13 14 15 16

1469301 1469317 1469597 1469598

1469601

See Service Manual for service procedures.

17 20 21 10 14 8 8 6 4 14 15 29 28 19 20 11 14 1 1

28 3 6 2 5 40 5 30 6 28 3 34 11 11 11 11 21 32 9 9 1 9 32

1469605 1469606 1470009 1470152 1470153 1470155 1470156 1470157 1470158 1470159 1470160 1470161 1470163 1470164 1470275 1470686 1470920 1470922 1471444 1471445 1471446 1471448 1471449 1471496 1471535 1471541 1471555 1471556 1471557 1471558 1471559 1471560 1471702 1471866 1471956 1471958 1471960

1472707 1472708 1472709 1472710 1472711

37 37 30 35 4 23 1 1

34 8 29 6 28 1 1 3 1 1 2 3 9 3 11 2 3 1 29 18 44 76 76 61 32 4 4 4 4 4 4 4 4 4 8 7 6 2 14-29

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1473099 1473100 1473595

8-4 12-33 5-17 5-19 11-30 11-30 11-30 11-30 11-30 11-30 11-30 11-30 11-30 11-30 11-30 11-30 13-78 13-78 13-78 10-12 11-3 12-16 12-32 12-32 10-13 12-16 12-16 13-65 13-77 13-65 13-75 13-65 13-71 13-67 13-69 13-75 13-77 13-71 13-75 13-77 13-75 13-77 13-75 13-77 13-77 13-75 13-77 4-133 4-141 3-7 3-10 13-65

1474951

13-13 13-65 13-67 13-67 13-67 13-69 13-71 13-67 13-77 13-77 13-75 13-75 9-8 2-43 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-127 4-43 4-85 4-43 4-43 4-85 4-43 4-85 4-43 4-85 4-43 4-85 4-43 4-43

1475554 1475556 1475558

4-43 4-43 4-43 4-85 4-43 4-85 4-43 4-43 4-43 4-43 4-43 4-20 4-43 4-43 4-43 4-43 4-43 4-43 4-85 4-43 4-85 4-43 4-85 4-43 4-20 4-20 4-85 4-43 4-85 4-127 4-43 4-20 4-127 4-85 4-85 4-85 11-30 11-30 11-30 11-30 11-30 11-30 11-30 11-30 11-30 2-17 2-17 2-17 2-21 2-21 2-21 2-17

1476416 1476422 1476426

13-78 1-15 5-13 6-2 3-48 3-52 3-55 1-15 11-30 11-31 9-7 3-68 10-24 10-24 13-67 13-67 4-87 4-51 4-57 4-63 4-71 4-87 4-89 4-92 4-97 4-99 4-105 4-111 4-130 4-138 4-146 4-155 4-159 2-69 6-5 6-5 1-29 13-15 13-17 13-19 13-49 1-21 9-29 4-48 4-54 4-54 4-55 4-59 4-60 4-67 4-68 4-68

1474048 1474051 1474054 1474057 1474101 1474107 1474125 1474131 1474314 1474318 1474335 1474399 1474496 1474497 1474605 1474701 1474702 1474703 1474704 1474709 1474710 1474711 1474765 1474766 1474767 1474768 1474820 1474822 1474825 1474950 14-30

54 31 9 9 28 28 28 28 27 27 27 27 29 29 29 29 8 2 6 11 15 11 17 29 29 28 28 2 3 5 1 26 12 5 3 15 4 2 9 7 21 18 19 23 20 4 4 30 6 10

1474952 1474953 1474954 1474955 1474956 1474957 1474959 1474960 1474961 1474962 1475160 1475161 1475519 1475520 1475521 1475522 1475523 1475524 1475525 1475526 1475527 1475528 1475529 1475530 1475531 1475532 1475533 1475534 1475536 1475537 1475538 1475539 1475540 1475541 1475542 1475543 1475544 1475546 1475547 1475548 1475549 1475550 1475551 1475552 1475553

1 11 12 13 9 10 9 6 14 15 17 16 44 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 26 19 20 21 22 23 24 25 1 1 2 3 13 4 15 5 14 6 2 7 8

1475559 1475560 1475561 1475562 1475564 1475565 1475566 1475567 1475569 1475570 1475571 1475572 1475573 1475574 1475578 1475579 1475583 1475608 1475610 1475616 1475617 1475618 1475620 1475621 1475622 1475787 1475788 1475789 1475794 1475795 1475833 1475834 1475839 1475840 1476015 1476017 1476018 1476045 1476048 1476052 1476107

See Service Manual for service procedures.

9 10 12 7 13 12 14 15 16 18 19 4 20 21 23 24 25 26 10 27 11 28 9 22 3 2 6 11 4 17 17 5 27 3 5 8 1 2 2 2 2 4 4 4 4 1 13 2 5 6 8 3

1476434 1476761 1477080 1477232 1477278 1477570 1477578 1479092 1479093 1479107 1479109

1479697 1479756 1479757 1480019 1480237 1480392 1482394 1482550 1482664

1 25 30 59 59 23 11 13 30 28 13 7 5 6 9 9 9 13 6 1 14 1 9 9 13 15 15 15 10 13 11 25 25 7 24 27 22 20 2 14 18 2 13 23 2 15 2 15 25

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

1482668

1482700 1482701 1482794

1483108 1483226 1483228 1483331 1483333 1483335 1483336 1483739

1483828 1483938 1483944 1483993 1484026 1484276 1484277 1484283 1484351

PAGE ITEM

4-80 4-88 4-92 4-101 4-101 4-107 4-107 4-118 4-124 4-146 4-72 4-73 4-73 4-112 4-112 4-112 4-155 4-156 4-156 4-160 4-162 4-162 2-39 2-39 3-27 3-31 3-47 3-51 3-55 3-66 5-21 13-75 13-77 13-75 13-77 13-61 13-61 13-59 13-57 13-29 13-31 13-67 13-69 1-11 11-30 11-30 11-30 9-3 11-30 11-30 11-30 9-19

18 7 13 2 13 2 13 19 19 14 16 44 45 17 25 26 13 24 25 19 40 41 1 4 29 12 44 44 16 12 15 13 15 13 9 9 5 5 5 1 3 15 9 1 1 26 23 26 26 26 32

©2009 HYSTER COMPANY

PART NO.

1484357

1484358 1484361

1484375

1484383

1484396 1484454

PAGE ITEM

PART NO.

PAGE ITEM

9-29 4-95 4-133 4-141 4-149 4-95 4-149 4-45 4-51 4-57 4-63 4-71 4-77 4-87 4-99 4-105 4-111 4-115 4-121 4-155 4-159 4-54 4-55 4-59 4-69 4-92 4-95 4-101 4-102 4-146 4-149 4-54 4-54 4-54 4-54 4-59 4-59 4-59 4-59 4-67 4-67 4-67 4-67 4-96 4-101 4-101 4-101 4-134 4-142 4-149 4-89 11-30

1484460 1484498 1484522 1484528 1484555

11-30 11-30 11-30 11-30 4-96 4-96 4-96 4-134 4-134 4-142 4-142 4-150 4-150 4-150 13-80 13-80 4-83 13-64 13-80 4-45 4-77 4-83 4-92 4-92 4-92 4-95 4-96 4-115 4-121 4-130 4-130 4-130 4-133 4-134 4-138 4-138 4-138 4-141 4-142 4-146 4-146 4-147 4-149 4-150 13-64 13-80 4-129 4-129 4-129 4-129 4-129 4-137

5 5 5 5 5 5 1 1 1 1 4 1 4 1 1 4 1 1 1 1 6 24 7 26 10 2 7 21 11 2 4 5 7 11 5 6 8 12 5 6 8 12 14 5 6 8 14 14 14 3 3

1484594 1484595 1484596 1484597

1484610

See Service Manual for service procedures.

3 1 3 3 15 16 17 16 17 16 17 15 16 17 1 1 2 1 1 9 9 2 12 18 19 1 18 10 10 13 19 20 1 18 13 19 20 1 18 13 19 20 1 18 1 1 4 5 6 7 9 4

PART NO.

1484611

1484634

1484651 1484654

1484655

1484656

PAGE ITEM

4-137 4-137 4-137 4-45 4-77 4-77 4-83 4-92 4-115 4-115 4-121 4-121 4-130 4-147 2-27 2-31 2-35 2-39 2-41 4-97 4-97 4-147 4-96 4-134 4-142 4-150 4-96 4-134 4-142 4-150 4-45 4-77 4-92 4-92 4-92 4-95 4-96 4-115 4-121 4-130 4-130 4-130 4-133 4-134 4-138 4-138 4-138 4-141 4-142 4-146 4-146 4-146

5 6 7 9 9 10 2 17 10 11 10 11 21 21 1

2 2 24 18 18 18 18 18 18 18 18 9 9 12 18 19 1 18 10 10 13 19 20 1 18 13 19 20 1 18 13 19 20 14-31

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

1484661 1484670 1484671

1484672 1484681

1484682

1484683

1484684

1484687 1484707 14-32

PAGE ITEM

4-149 4-150 4-92 4-146 4-95 4-149 4-95 4-133 4-141 4-149 4-95 4-149 4-5 4-91 4-129 4-137 4-145 4-5 4-91 4-129 4-137 4-145 4-91 4-91 4-91 4-91 4-129 4-129 4-129 4-129 4-129 4-137 4-137 4-137 4-137 4-145 4-145 4-145 4-145 4-146 4-5 4-91 4-91 4-129 4-129 4-137 4-137 4-145 4-146 4-147 4-92 4-95

1 18 10 11 4 4 4 4 4 4 4 4 2 1 1 1 1 2 1 1 1 1 4 5 6 7 4 5 6 7 9 4 5 6 7 5 5 6 7 9 2 3 8 3 8 3 8 3 8 26 10 2

PART NO.

1484710

1484716

1484718 1484719

1484720

PAGE ITEM

4-146 4-149 4-54 4-55 4-60 4-60 4-68 4-68 4-74 4-74 4-95 4-101 4-102 4-107 4-108 4-113 4-113 4-149 4-156 4-156 4-161 4-161 4-45 4-51 4-57 4-64 4-71 4-77 4-99 4-105 4-115 4-121 4-159 4-147 4-91 4-91 4-91 4-91 4-91 4-91 4-91 4-91 4-145 4-145 4-145 4-145 4-145 4-145 4-145 4-145 4-146 4-95

11 2 14 15 16 17 16 17 46 47 4 14 15 12 15 27 28 4 23 26 36 37 13 14 14 14 6 13 14 14 14 14 7 26 4 4 5 5 6 6 7 7 5 5 5 5 6 6 7 7 9 6

PART NO.

1484733 1484734 1484735 1484736 1484737 1484738 1484739 1484740 1484741 1485280 1485281 1485443 1485449 1485568 1485867 1485921

1485922 1485923

1486531 1486838 1487201 1487202 1487441 1488265

1488597

1488600

See Service Manual for service procedures.

PAGE ITEM

4-133 4-141 4-149 6-2 6-2 6-2 6-2 6-2 6-2 6-2 6-2 6-2 1-17 1-17 9-45 9-45 10-4 9-25 9-29 6-5 3-27 3-31 3-48 3-52 3-55 3-48 3-52 3-56 3-24 3-44 3-47 3-51 3-55 4-14 4-17 4-23 10-13 12-16 5-17 5-19 5-17 5-19 4-99 13-13 13-15 13-17 13-19 5-2 5-7 5-9 5-13 5-2

6 6 6 9 1 2 3 4 5 6 8 7 6 7 17 15 10 32

PART NO.

1488601

1488602 1488604 1488684 1488915 1489643 1489956

1489957 25 46 4 68 68 7 62 62 65 59 77 28 28 6 37 37 30 29 28 12 12 12 12 4 3 5 20 19 1490070 1490243

PAGE ITEM

5-7 5-9 5-13 5-2 5-7 5-9 5-13 5-9 5-17 5-9 5-19 1-17 13-78 2-39 4-91 4-129 4-137 4-145 4-91 4-91 4-91 4-91 4-91 4-91 4-91 4-91 4-129 4-129 4-129 4-129 4-129 4-129 4-129 4-137 4-137 4-137 4-137 4-137 4-137 4-145 4-145 4-145 4-145 4-145 4-145 4-145 4-146 4-146 8-3 4-71 4-105 4-111

16 14 8 2 10 2 2 2 2 1 3 4 4 5 6 6 8 1 3 4 5 6 8 9 1 3 4 5 6 8 1 3 5 5 5 6 6 8 9 2 4 1 4

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

1490250

1490252 1490290 1490391 1490407

1490408 1490766 1491109 1491175 1491381 1491382 1491830 1491853 1491859 1492957 1493062 1493116 1493147 1493148 1493306 1493435 1493436

1493441

1493442

PAGE ITEM

PART NO.

PAGE ITEM

4-115 4-121 4-155 4-159 4-91 4-129 4-137 4-145 4-5 4-147 2-28 5-21 4-14 4-14 4-18 4-18 4-23 4-23 4-14 4-18 4-23 1-21 1-17 13-33 7-7 7-7 4-39 9-35 9-29 9-32 4-5 2-25 4-9 4-27 1-15 1-15 9-46 4-87 4-51 4-57 4-63 4-92 4-97 4-99 4-146 4-47 4-55 4-68 4-79 4-102 4-49 4-82

1493444

4-95 4-149 4-95 4-149 4-97 4-49 4-45 4-45 4-47 4-51 4-51 4-57 4-57 4-63 4-63 4-77 4-77 4-79 4-99 4-99 4-45 4-51 4-51 4-51 4-57 4-59 4-63 4-67 4-77 4-77 4-99 4-99 4-101 4-47 4-54 4-59 4-67 4-79 4-101 4-47 4-54 4-59 4-79 4-95 4-101 4-149 4-47 4-54 4-59 4-59 4-67 4-67

1 1 1 1 1 1 1 1 2 26 77 27 37 37 37 37 30 30 37 37 30 30 1 10 13 8 10 6 32 6 2 17 45 1 1 6 9 9 9 14 1 9 15 13 24 26 13 21 1 2

©2009 HYSTER COMPANY

1493445 1493446 1493448 1493450

1493455

1493457

1493458

1493460

3 3 3 3 1 1 12 14 3 5 11 5 11 5 11 12 14 3 5 11 12 5 12 15 12 4 12 4 12 14 5 12 4 3 5 6 6 3 6 2 4 5 2 14 5 14 6 8 1 9 7 9

PART NO.

1493461

1493469

1493667 1493668 1493669 1493670 1493909 1493913 1494076

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

4-79 4-82 4-95 4-101 4-107 4-107 4-117 4-123 4-123 4-149 4-45 4-47 4-47 4-51 4-54 4-54 4-57 4-59 4-59 4-63 4-67 4-67 4-67 4-77 4-79 4-79 4-87 4-99 4-101 4-101 4-107 4-115 4-117 4-117 4-121 4-123 4-123 4-123 4-47 4-54 4-59 4-79 4-87 4-101 3-79 3-79 3-77 3-77 13-69 13-75 13-77 1-7

1494077 1494300 1494446 1494466 1494673 1494692 1494693 1494782 1494784 1494864 1494888 1495279 1495485 1495665 1495666 1495955

1-7 3-41 3-77 3-61 13-73 13-73 13-73 3-63 3-63 4-89 1-25 10-24 3-59 2-12 2-11 4-45 4-51 4-57 4-63 4-71 4-77 4-87 4-99 4-105 4-111 4-115 4-115 4-121 4-157 4-159 3-66 3-66 3-66 4-5 4-51 4-51 4-57 4-59 4-63 4-67 4-99 4-101 4-45 4-45 4-47 4-47 4-77 4-77 4-79 4-79 4-121 4-123

6 4 13 9 7 8 7 4 7 13 2 6 10 2 1 8 2 1 9 2 1 7 9 2 6 10 12 2 1 9 1 2 7 11 2 4 7 11 4 6 7 4 14 7 13 13 12 12 7 25 21 2

1496186 1496187 1496188 1496361 1496773

1496775

2 2 22

3 1 12 6 5 42 15 13 14 14 14 6 13 1 14 14 6 6 14 14 37 7 1 2 3 5 12 15 12 4 12 4 12 4 5 11 2 5 5 11 2 5 12 6 14-33

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

1496777

4-51 4-57 4-63 4-71 4-99 4-105 4-105 4-111 4-155 4-159 4-89 4-89 4-47 4-79 4-83 4-117 4-123 4-47 4-79 4-83 4-117 4-123 4-47 4-79 4-83 4-117 4-123 4-130 4-131 4-133 4-133 4-141 4-141 4-95 4-95 4-130 4-131 4-133 4-133 4-138 4-139 4-141 4-141 4-147 4-147 4-149 4-149 4-95 4-95 4-133 4-133 4-141

1496782 1496783 1496784

1496785

1496786

1496787

1496788

1496790

14-34

9 9 9 13 9 8 9 13 10 13 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 22 28 8 11 8 11 8 11 22 28 8 11 22 28 8 11 22 28 8 11 7 12 7 12 7

PART NO.

1496791

1496883

1496884 1496885

1496886

1496889

PAGE ITEM

4-141 4-147 4-149 4-149 4-95 4-95 4-130 4-131 4-133 4-133 4-138 4-139 4-141 4-141 4-147 4-147 4-149 4-149 4-45 4-45 4-51 4-57 4-57 4-63 4-63 4-77 4-77 4-99 4-91 4-137 4-145 4-91 4-129 4-137 4-145 4-92 4-130 4-138 4-146 4-45 4-51 4-57 4-63 4-71 4-77 4-87 4-99 4-105 4-111 4-115 4-121 4-157

12 27 7 12 8 11 22 28 8 11 22 28 8 11 22 28 8 11 5 11 11 5 11 5 11 5 11 11 1 1 1 1 1 1 1 18 19 19 19 13 14 14 14 6 13 2 14 14 6 14 14 37

PART NO.

1496890 1496891

1496924 1496925 1496926 1497228 1497229

1497232

1497234

See Service Manual for service procedures.

PAGE ITEM

4-159 4-5 4-138 4-45 4-51 4-57 4-63 4-71 4-77 4-87 4-99 4-105 4-111 4-115 4-121 4-157 4-159 4-92 4-130 4-146 4-92 4-146 4-92 4-138 4-146 4-92 4-138 4-146 4-47 4-54 4-54 4-59 4-59 4-67 4-67 4-79 4-101 4-47 4-55 4-68 4-79 4-102 4-117 4-123 4-47 4-55 4-68 4-79 4-87 4-102 4-108 4-113

7 2 17 13 14 14 14 6 13 1 14 14 6 14 14 37 7 16 17 17 16 17 16 17 17 16 17 17 5 7 11 8 12 5 12 5 8 14 19 21 14 19 15 15 14 19 21 14 15 19 19 39

PART NO.

1497235

1497253 1497254 1497259 1497262

1497264

1497265

1497274

1497288 1497290

1497291

PAGE ITEM

4-117 4-123 4-157 4-161 4-73 4-73 4-87 4-113 4-161 4-7 4-7 4-147 4-91 4-92 4-92 4-96 4-96 4-96 4-146 4-146 4-146 4-150 4-150 4-150 4-55 4-60 4-68 4-102 4-91 4-92 4-92 4-146 4-146 4-146 4-55 4-60 4-68 4-89 4-102 4-130 4-147 13-64 4-92 4-130 4-138 4-138 4-138 4-139 4-146 13-80 4-45 4-77

15 15 30 32 36 37 18 40 32 1 1 24 9 11 15 15 16 17 10 12 16 15 16 17 17 19 19 17 9 11 15 10 12 16 17 19 19 3 17 21 21 1 17 18 18 21 23 27 18 1 10 10

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

1497293

1497294

1497296

1497298

1497299 1497300

1497302

1497303 1497304

1497305 1497559 1498089 1498097 1498133 1498136 1498137 1498362 1498412

PAGE ITEM

4-83 4-115 4-121 4-92 4-130 4-138 4-146 4-92 4-95 4-130 4-133 4-138 4-141 4-146 4-149 4-45 4-77 4-115 4-121 4-92 4-130 4-138 4-146 13-64 4-92 4-95 4-130 4-133 4-138 4-141 4-146 4-149 4-92 4-130 4-138 4-146 13-80 4-45 4-77 4-115 4-121 4-83 3-73 2-15 3-73 3-13 3-13 3-13 13-67 4-47 4-47 4-47

2 11 11 19 20 20 20 12 1 13 1 13 1 13 1 9 9 10 10 19 20 20 20 1 12 1 13 1 13 1 13 1 18 19 19 19 1 9 9 10 10 2 6 1 22 1 32 32 2 7 8 9

©2009 HYSTER COMPANY

PART NO.

1498413

1498414

1498415

PAGE ITEM

4-54 4-54 4-54 4-55 4-55 4-59 4-59 4-59 4-67 4-67 4-67 4-69 4-69 4-79 4-79 4-79 4-88 4-101 4-101 4-102 4-102 4-107 4-107 4-108 4-108 4-117 4-117 4-117 4-123 4-123 4-123 4-47 4-47 4-49 4-79 4-79 4-82 4-108 4-117 4-117 4-123 4-55 4-60 4-68 4-102 4-108 4-45 4-47 4-51 4-51 4-57 4-57

9 10 12 25 26 10 11 13 10 11 13 27 29 7 8 9 3 10 11 22 23 10 11 21 22 8 9 10 8 9 10 4 13 3 4 13 3 24 4 14 14 16 18 18 16 16 7 11 7 13 7 13

PART NO.

1498416 1498419

See Service Manual for service procedures.

PAGE ITEM

4-60 4-63 4-63 4-71 4-71 4-77 4-79 4-81 4-99 4-99 4-105 4-105 4-111 4-111 4-115 4-115 4-117 4-121 4-121 4-123 4-155 4-157 4-159 4-159 4-111 4-155 4-45 4-45 4-48 4-51 4-51 4-51 4-55 4-57 4-57 4-57 4-63 4-63 4-63 4-68 4-77 4-77 4-80 4-83 4-95 4-99 4-99 4-99 4-105 4-105 4-105 4-115

20 7 13 7 11 7 11 1 7 13 7 13 7 11 8 9 12 8 9 12 8 36 8 11 11 8 3 8 16 3 8 10 21 3 8 10 3 8 10 23 3 8 16 3 9 3 8 10 3 8 10 3

PART NO.

1498420 1498421

1498422

1498423

1498424

1498425

PAGE ITEM

4-115 4-118 4-121 4-121 4-124 4-147 4-149 4-138 4-59 4-67 4-73 4-101 4-107 4-112 4-156 4-162 4-48 4-55 4-68 4-80 4-81 4-95 4-149 4-48 4-55 4-68 4-80 4-88 4-118 4-124 4-54 4-59 4-67 4-72 4-101 4-107 4-112 4-155 4-47 4-47 4-47 4-54 4-54 4-54 4-55 4-55 4-59 4-59 4-59 4-67 4-67 4-67

9 17 3 9 17 25 9 25 14 14 45 12 14 26 25 41 17 22 24 17 1 10 10 18 23 25 18 6 19 19 3 3 3 16 3 3 17 13 7 8 9 9 10 12 25 26 10 11 13 10 11 13 14-35

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

1498427

1498428 1498451

1498461 1498462

14-36

PAGE ITEM

4-69 4-69 4-79 4-79 4-79 4-101 4-101 4-102 4-102 4-107 4-107 4-108 4-108 4-117 4-117 4-117 4-123 4-123 4-123 4-54 4-60 4-67 4-101 4-59 4-67 4-54 4-55 4-60 4-60 4-68 4-68 4-74 4-74 4-101 4-101 4-107 4-108 4-113 4-113 4-156 4-156 4-161 4-161 4-13 4-17 4-54 4-60 4-68 4-73 4-101 4-107 4-113

27 29 7 8 9 10 11 22 23 10 11 21 22 8 9 10 8 9 10 13 15 15 13 14 14 14 15 16 17 16 17 46 47 14 15 12 15 27 28 23 26 36 37 18 18 14 16 16 46 14 12 27

PART NO.

1498463

1498468

1498469

1498470

1498471 1498472

1498473

1498474

PAGE ITEM

4-156 4-161 4-55 4-60 4-68 4-102 4-108 4-54 4-59 4-72 4-101 4-107 4-112 4-155 4-160 4-55 4-60 4-68 4-102 4-108 4-45 4-51 4-57 4-63 4-71 4-77 4-99 4-105 4-115 4-159 4-87 4-47 4-51 4-57 4-63 4-79 4-99 4-105 4-117 4-123 4-45 4-51 4-57 4-63 4-77 4-99 4-115 4-121 4-45 4-51 4-55 4-57

23 37 16 18 18 16 16 2 2 15 2 2 16 12 18 18 20 20 18 18 6 6 6 6 10 6 6 6 7 6 11 12 10 10 10 12 10 10 13 13 3 3 3 3 3 3 3 3 8 8 21 8

PART NO.

1498475 1498476

1498477

1498478

1498479 1498480 1498483

See Service Manual for service procedures.

PAGE ITEM

4-63 4-68 4-68 4-77 4-95 4-99 4-115 4-117 4-118 4-121 4-123 4-124 4-147 4-149 4-83 4-45 4-48 4-51 4-57 4-63 4-71 4-77 4-79 4-105 4-111 4-115 4-121 4-155 4-159 4-47 4-79 4-117 4-123 4-45 4-51 4-54 4-57 4-63 4-67 4-77 4-99 4-101 4-105 4-107 4-115 4-121 4-82 4-49 4-55 4-60 4-68 4-102

8 23 24 8 9 8 9 17 18 9 17 18 25 9 3 4 16 4 4 4 2 4 16 4 2 4 4 4 5 11 11 12 12 2 2 1 2 2 1 2 2 1 2 1 2 2 1 4 18 20 20 18

PART NO.

1498486

1498487

1498488

1498492

PAGE ITEM

4-108 4-112 4-157 4-55 4-60 4-68 4-102 4-107 4-108 4-54 4-60 4-68 4-74 4-101 4-107 4-113 4-156 4-161 4-55 4-60 4-68 4-74 4-108 4-113 4-156 4-161 4-48 4-54 4-54 4-55 4-59 4-60 4-67 4-68 4-68 4-72 4-73 4-73 4-73 4-80 4-88 4-92 4-101 4-101 4-107 4-107 4-112 4-112 4-118 4-124 4-146 4-155

18 24 29 16 18 18 16 7 16 14 16 16 46 14 12 27 23 37 15 17 17 47 15 28 26 36 18 2 13 23 2 15 2 15 25 15 34 35 44 18 8 13 2 13 2 13 16 25 19 19 14 12

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

1498493

1498495

1498496

PAGE ITEM

4-156 4-160 4-161 4-161 4-162 4-48 4-55 4-68 4-80 4-88 4-92 4-118 4-124 4-146 4-54 4-55 4-60 4-60 4-68 4-68 4-74 4-74 4-101 4-102 4-107 4-108 4-113 4-113 4-156 4-156 4-161 4-161 4-45 4-45 4-45 4-47 4-48 4-51 4-51 4-51 4-51 4-51 4-55 4-55 4-55 4-57 4-57 4-57 4-57 4-57 4-60 4-63

24 18 28 29 40 18 23 25 18 6 13 19 19 14 14 15 16 17 16 17 46 47 14 15 12 15 27 28 23 26 36 37 3 7 8 11 16 3 7 8 10 13 16 18 21 3 7 8 10 13 18 3

©2009 HYSTER COMPANY

PART NO.

1498498

1498502 1498750 1498807 1499101 1499102 1499103 1499104 1499105 1499106 1499107 1499108 1499120 1499234 1499369

PAGE ITEM

4-63 4-63 4-63 4-63 4-68 4-68 4-68 4-77 4-77 4-77 4-79 4-79 4-81 4-83 4-87 4-95 4-99 4-99 4-99 4-99 4-102 4-102 4-147 4-149 4-54 4-54 4-59 4-59 4-60 4-67 4-67 4-68 4-99 4-101 4-101 4-87 13-69 5-7 5-10 13-45 13-45 13-43 13-43 13-47 13-47 13-49 13-49 4-28 4-82 2-11 2-15 2-17

7 8 10 13 18 20 23 3 7 8 11 16 1 3 19 9 3 7 8 10 16 18 25 9 3 13 3 14 15 3 14 15 4 3 13 8 3 33 22 21 22 21 28 29 27 28 53 1 10 21 21

PART NO.

1499373 1499514 1499676 1499886 1500170 1500439 1500744

1500784

1500786

1500884 1500963

1501157 1501259 1501409 1501993 1501994 1502000 1502003

See Service Manual for service procedures.

PAGE ITEM

2-23 2-12 2-17 9-32 9-35 8-4 9-32 2-17 10-4 10-8 10-27 11-3 11-7 11-19 12-4 12-8 12-12 12-35 10-30 10-32 11-24 11-26 12-40 12-42 10-31 10-32 11-25 11-26 12-41 12-42 2-31 4-55 4-60 4-68 4-74 4-101 4-107 4-113 4-156 4-161 2-31 1-35 7-11 3-31 3-39 3-55 3-32 3-40 2-5 2-5 3-31 3-40

16 46 7 36 53 19 2 2 2 1 1 2 2 2 2 2 5 5 5 5 5 5 5 5 5 5 5 5 18 15 17 17 47 15 15 28 26 36 1 26 24 22 14

PART NO.

1502180 1502503 1502645 1502741 1502769 1503088 1503437 1503438 1503453 1503620 1504083 1504084 1504085 1504086 1504087 1504088 1504089 1504094 1504095 1504180 1504197 1504256 1504380 1504410 1504426 1504434 1504440 1504443 1504446 1504448 1504449 1504451 1504456 1504457 1504458 1504459 1504807

5 8 16 58

1504808 1504814 1504883

PAGE ITEM

3-57 13-75 13-77 8-15 9-45 2-41 2-44 13-67 4-87 9-19 9-31 9-35 9-25 9-31 9-35 5-7 13-41 13-67 13-67 13-77 13-77 13-75 13-75 13-75 13-77 13-77 13-75 2-11 4-138 2-11 2-11 2-11 2-11 9-35 9-29 9-35 9-32 9-32 9-31 9-31 9-32 9-31 9-31 9-31 9-31 9-35 9-29 9-32 9-35 9-32 9-35 4-47

91 15 13 11 18 25 3 1 19 32 32 10 38 30 30 13 13 15 15 15 13 13 15 12 25 14 12 11 11 34 33 15 16 7 17 6 22 20 37 35 10 14-37

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

1505287 1506842

1506889 1506894 1506895 1506900 1506901 1506906 1506908 1506913 1506914 1506919 1506920 1506925 1506932 1506937 1506943 1506950 1506956 1506962 1507400 1507923 1507960 1508243 14-38

PAGE ITEM

PART NO.

PAGE ITEM

4-79 4-117 4-123 13-65 13-73 2-27 2-31 2-35 2-39 2-41 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 10-24 4-14 4-18 4-23 7-5 2-81 4-82

1508442 1509037 1509790

2-28 3-73 4-72 4-72 4-73 4-107 4-107 4-112 4-112 4-115 4-115 4-121 4-121 4-156 4-156 4-160 4-160 4-7 4-7 4-7 4-7 2-27 2-42 13-13 13-13 2-21 10-27 11-19 12-8 12-12 12-35 13-43 13-45 13-47 13-49 10-27 11-19 12-8 12-12 12-35 13-43 13-45 13-47 13-49 10-27 11-19 12-8 12-12 12-35 13-43 13-45 13-47

10 11 11 2 4 1

1 1 3 3 1 1 3 3 1 1 3 3 1 1 3 3 1 1 3 3 1 1 3 3 2 2 2 2 2 2 2 2 2 2 2 2 37 37 30 26 6 5

1510310 1510311 1510312 1510313 1510649 1511097 1511099 1511725 1511882

1511883

1511884

66 25 18 19 43 5 9 19 21 5 12 5 12 16 18 21 23 1 1 1 1 16 35 2 2 9 15 16 4 3 16 6 2 2 2 15 16 4 3 16 6 2 2 2 15 16 4 3 16 6 2 2

PART NO.

1512021 1512403 1513907 1514215

1514267 1514268 1514309 1514310 1514915 1514962 1514963 1514964 1514965 1514968 1514969 1515680 1515763 1515797 1515806 1516741 1516761 1516762 1516930 1518377 1518378 1518463 1518858 1518888 1519843 1520305 1520306 1520543 1520644

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

13-49 2-51 2-21 1-17 4-14 4-18 4-23 4-27 2-31 2-35 2-35 3-28 3-31 3-47 3-51 3-56 2-27 2-42 2-36 2-36 2-36 2-36 2-31 2-35 2-35 5-17 5-19 4-5 4-5 3-13 3-16 2-57 2-79 2-79 2-69 9-43 9-43 13-78 13-78 1-17 1-17 2-27 4-130 4-138 4-130 4-138 4-73 4-113 4-161 4-13 4-17 4-23

1520927 1521309

13-65 4-137 4-138 4-138 13-15 13-17 13-19 13-15 13-17 13-19 4-7 4-7 5-17 5-19 1-25 1-25 2-27 3-27 3-32 3-35 3-40 3-47 3-51 2-28 10-30 10-31 10-32 11-24 11-25 11-26 12-40 12-41 12-42 10-32 10-30 10-32 11-24 11-26 12-40 12-42 10-30 11-24 11-26 12-40 12-42 10-31 10-32 11-25 11-26 12-41 12-42 10-31

2 23 27 13 43 42 11 18 19 21 21 62 34 37 37 78 2 36 48 47 45 46 13 20 20 8 8 14 22 7 4 12 12 26 11 13 11 8 13 13 15 17 17 17 17 36 39 32 27 27 5

1521393 1523453 1523477 1523478 1523551 1523715 1523718 1523722

1523723 1523732

1523736 1523737

1523739

1523741

1523742

9 10 12 16 7 26 6 25 5 21 1 1 9 9 1 1 11 12 13 38 38 43 3 3 3 3 3 3 3 3 3 2 4 4 4 4 4 4 2 2 2 2 2 4 4 4 4 4 4 2

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

1523907

1523953 1523972 1524030 1524199

1524397 1524398 1524400 1524525 1525246 1525247 1525248 1526082

1527268 1528410 1528427 1528484 1528570 1528870 1528872 1529010 1529011

1529057 1529238 1529708 1529709

PAGE ITEM

PART NO.

PAGE ITEM

10-32 11-25 11-26 12-41 12-42 4-130 4-130 4-134 4-138 4-142 5-17 5-19 2-79 4-111 4-157 2-27 2-31 2-35 2-39 2-41 4-82 4-82 4-88 4-5 1-27 1-27 1-27 13-33 13-35 13-37 13-41 4-28 6-5 6-5 6-5 2-81 3-35 3-39 3-39 2-41 2-44 3-23 3-27 3-31 3-35 3-39 3-56 4-130 4-138 1-17 6-5 6-5

1530268 1530269 1530270 1530995

3-41 3-41 3-41 6-5 8-11 6-5 8-11 4-111 4-138 4-155 1-17 2-11 13-29 13-31 13-33 13-67 13-69 13-55 13-61 13-55 13-61 13-51 13-57 13-53 13-59 8-11 8-11 9-45 8-11 8-11 4-7 4-7 4-7 2-27 1-35 6-5 6-5 6-5 8-15 6-5 8-15 6-5 2-65 4-138 2-61 2-79 2-79 2-21 3-31 3-40 3-55 2-27

2 2 2 2 2 14 24 15 24 15 3 3 20 6 37 1

1530996 1531160 1531579 1531750 1531982

1532638 1532639 2 3 5 5 7 10 8 12 1 1 10 56 7 2 6 1 29 25 24 26 2 8 8 36 9 9 71 27 26 19

©2009 HYSTER COMPANY

1532640 1532643 1532655 1532656 1532691 1532851 1532852 1533797 1533858 1533859 1533891 1534660 1536684 1536722 1536792 1536793 1536794 1536819 1537135 1537209 1537291 1537344 1537498 1538804 1538872

PART NO.

5 8 9 9 10 13 15 10 8 17 5 1 1 3 15 9 10 9 10 5 4 4 4 3 3 4 2 1 1 35 5 11

1539589 1539590 1539595 1539596 1543536 1543615 1543616 1543617 1543927 1543928 1544207 1544764

1544906 1544910 1544913 1544915 1544971 1544972 1545442 1545871

9

1546462 1547346 1547680 1548231

10

1548232

11 2 14 6 21 11 18 30 61 30 1

1549372 1549449 1550595 1550596 1550623 1550626 1550643 1550942

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

2-31 2-35 2-39 2-41 8-15 8-15 8-15 8-15 3-73 9-7 9-13 9-17 9-13 9-17 9-21 9-37 9-27 9-37 9-21 9-27 13-29 13-31 13-33 13-67 13-69 1-17 1-17 1-17 1-17 7-7 7-7 2-79 5-17 5-19 2-57 13-8 5-14 9-21 9-27 9-21 9-27 2-5 2-5 2-5 2-65 2-79 4-162 4-162 9-13 9-17 9-13 9-17

1551160 1551997

9-7 9-19 9-25 9-27 3-27 3-31 3-35 3-39 8-18 9-37 9-37 9-37 9-37 9-37 9-37 9-37 9-37 9-37 9-38 9-37 13-13 13-13 13-13 13-13 13-13 13-13 9-37 1-5 7-8 13-29 13-31 13-33 13-67 13-69 9-13 9-17 9-13 9-17 1-17 9-19 9-21 9-25 9-45 9-45 1-7 1-7 13-73 4-7 13-51 13-53 13-57 13-59

1557524 3 3 26 12 6 5 7 6 29 30 33 34 5 1 1 3 15 4 2 2 3 33 31 21 12 12

1557529 1559969 1559970 1559971 1559972 1559973 1559974 1559975 1559976 1559977 1559978 1559986 1560640 1560641 1560642 1560643 1560644 1560645 1560679 1563351 1563860 1565839

1566079 1 70 11 18 37 38 24 8 24 1 10 38 38 19 19 22 22

1566080 1567198 1567833 1581592 1581852 1584631 1600126 1604009 1617431 1622935

11 21 21 35 1 40 1 1 5 4 14 24 34 3 38 2

2 2 2 2 2 2 37 1 49 5 1 1 3 15 36 38 35 37 22 21 34 21 10 9 29 29 7 10 12 10 12 14-39

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1622936

13-55 13-61 12-33 13-75 2-59 2-41 9-45 4-14 4-18 4-27 4-85 4-14 4-18 4-27 4-85 13-29 13-31 13-67 13-69 1-7 1-11 1-7 1-11 11-19 11-19 12-35 12-35 3-19 3-43 3-47 3-51 3-55 4-23 4-27 8-4 8-4 13-15 13-17 13-19 1-35 1-17 1-29 3-77 3-79 2-5 2-11 7-13 7-11 10-16 12-24 10-16 10-16

2033299

10-16 12-24 1-35 3-44 1-21 13-5 13-5 13-5 13-7 13-7 13-8 13-8 13-9 7-7 7-11 12-24 9-43 9-46 9-43 9-46 9-46 9-46 9-46 2-11 2-12 2-11 2-5 2-5 2-5 2-5 6-5 6-5 4-5 4-127 4-129 4-129 4-129 4-129 4-129 4-137 4-137 4-137 4-137 4-145 4-145 4-145 4-145 4-145 4-145 4-145 4-146 4-146

1625091 1638808 1639697 1641492 1646441 1654578

1654579

1662409

1678473 1678474 1699955 1699995 1700060 1700217 2004005

2020517 2021207 2021395 2027337 2029170 2032230 2032490 2033243 2033281 14-40

12 12 33 22 1 8 14 52 51 23 16 52 51 23 16 5 1 3 15

1 1 1 1 31 27 27 27 32 16 2 49 49 19 23 17 2 9 4 1 1 46 6 5 6 3 3 3 3

2034459 2034520 2034906 2035020 2035021 2035022 2035023 2035024 2035025 2035044 2035137 2035198 2035312 2035314 2035315 2035316 2035318 2035322 2035323 2035331 2035354 2035355 2035357 2035359 2035568 2035569 2035581

3 3 30 61 4 3 3 3 3 3 3 3 3 2

PART NO.

2035621 2035667 2035669 2035671 2035672 2035673 2035674 2035678 2035681 2035682

11 2

2035688

2

2035689

1 2 2 5 46 10 25 25 6 6 14 15 2 9 5 5 6 7 9 5 5 6 7 5 5 5 5 6 6 7 7 9

2035691 2035694 2035695 2035784 2035785 2035786 2035787

2035791

2035792 2035794 2035796 2035797 2035798 2035800 2035804 2035805 2035806 2035808 2035809 2035810

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

13-29 13-31 3-73 3-74 13-41 10-27 10-27 10-27 10-27 6-5 6-5 4-39 4-13 4-43 4-9 4-28 4-10 4-49 4-23 4-45 4-47 4-77 4-79 4-13 4-6 4-27 4-5 4-127 10-17 10-17 10-17 10-12 10-16 11-13 12-16 12-24 10-20 10-24 11-30 12-32 12-35 12-35 12-35 12-35 1-27 1-25 10-16 10-16 10-16 10-16 10-16 10-16

2035811 2035812 2035813 2035815 2035816 2035817 2035836

10-16 10-16 10-16 10-16 10-16 10-16 3-77 3-79 1-27 9-3 9-49 9-3 9-49 10-3 10-7 10-12 10-20 10-24 10-3 10-7 10-12 10-20 10-24 10-3 10-7 10-12 10-20 10-24 10-3 10-7 10-12 10-20 10-24 10-3 10-7 10-12 10-20 10-24 10-3 10-7 10-12 10-20 10-24 10-3 10-7 10-12 10-20 10-24 10-3 10-7 10-12 10-20

12 10 1 27

2035980 2035981 13 4

2035983 2036050

15 48 40 1

2036051

2 45 17 2

2036052

2036054 2 5 10 2 12 9 10 13 15

2036055

2036056

2036057 3 2 2036058

10 10 4 1 1

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

2036059

2036061

2036062

2036063

2036142 2036143 2036181 2036182 2036183 2036185 2036186 2036187 2036188 2036189 2036191 2036192 2036193 2036194 2036195 2036196 2036197 2036199 2036200 2036201 2036202 2036203 2036205 2036206 2036207 2036208 2036209 2036210 2036211 2036277 2036278

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

10-24 10-3 10-7 10-12 10-20 10-24 10-3 10-7 10-12 10-20 10-24 10-3 10-7 10-12 10-20 10-24 10-3 10-7 10-12 10-20 10-24 1-17 1-17 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 10-16 12-24 12-25

2036279

11-16 12-28 11-15 12-28 11-15 12-28 3-73 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-28 11-15 12-28 12-28 11-15 12-28 12-28 12-28 3-73 9-19 9-21 9-25 9-27 12-20 12-28 12-24 9-3 9-11 9-15 9-11 9-15 9-11 9-15 4-13 4-20 4-51 4-54 13-31 13-33 13-35 13-37 13-73 13-80

2036542

4-23 4-81 4-83 13-29 13-73 9-46 11-7 12-20 12-4 12-7 12-11 12-16 12-20 12-20 12-4 12-7 12-11 12-16 12-20 12-4 12-7 12-11 12-16 12-20 12-4 12-7 12-11 12-16 12-20 12-4 12-7 12-11 12-16 12-20 12-4 12-7 12-11 12-16 12-20 12-4 12-7 12-11 12-16 12-20 12-4 12-7 12-11 12-16 12-20 12-4 12-7 12-11

2036282 2036283 2036350 2036386 2036387 2036388 2036389 2036390 2036391 2036392 2036393 2036406 2036407 2036408 2036409 2036422 2036440 24 14 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 6 6 6

©2009 HYSTER COMPANY

2036441 2036442 2036443 2036444 2036475 2036476 2036477 2036478 2036479 2036484 2036485 2036486 2036487 2036540

2036541

3 3 3 3 6

2036543 2036544 2036547 2036756 2036777

2036778 2036779

2036780

2036781 2 20 1 20 1 6 17 14 12 9 9 7 3 3 7 4 1

2036782

2036783

2036784

2036785 9 9 9 9 2

2036786

See Service Manual for service procedures.

PART NO.

19 2036787 3 1 6 11 10

2036788

2036789 1

2036856 2036857 2036863 2036866 2036875 2036924 2036925 2036928 2037113 2037114 2037124 2037320 2037323 2037324 2037325 2037326 2037327 2037328 2037329 2037330

PAGE ITEM

12-16 12-20 12-4 12-7 12-11 12-16 12-20 12-4 12-7 12-11 12-16 12-20 12-4 12-7 12-11 12-16 12-20 10-12 10-16 12-24 12-20 12-28 1-17 1-17 1-27 13-63 13-64 4-41 4-28 4-85 2-15 2-17 2-23 2-15 2-17 2-23 2-19 3-73 13-41 8-7 8-11 8-15 8-11 8-15 8-11 8-15 8-11 8-15 8-7 8-7 8-7 8-7

2 5 12 6 17 40 15 17 7 8 46 4 4 1 4 4 1 12 4 33 14 13 13 17 17 18 18 20 20 4 4 5 5 14-41

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2037331 2037332 2037333 2037334 2037335 2037336 2037337 2037338 2037339 2037340 2037341 2037342 2037343 2037344 2037363

8-7 8-7 8-7 8-7 8-7 8-7 8-7 8-7 8-7 8-7 8-7 8-7 8-7 8-7 13-33 13-37 8-8 8-11 8-15 8-11 8-15 8-11 8-15 8-11 8-15 8-11 8-15 10-27 12-35 9-3 9-7 8-3 11-15 12-28 12-28 12-28 11-15 12-28 12-28 12-28 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24

2037868

11-15 12-28 12-28 12-28 11-15 12-28 12-28 12-28 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 12-24 9-11 9-13 9-15 9-17 8-3 8-3 4-28 13-43 13-51 13-43 13-53 13-45 13-55 13-45 13-55 13-57 13-59 13-49 13-61 13-49 13-61 13-43 13-43 13-45 13-45 13-47 13-47 13-49 13-49 1-13 1-15 2-23

2038007

4-41 13-73 9-3 9-7 9-51 9-3 9-7 9-51 11-3 11-7 11-3 11-7 11-3 11-7 11-3 11-7 11-12 11-12 11-12 11-12 11-12 11-12 11-12 11-12 11-19 11-19 11-19 11-19 11-19 13-47 13-57 13-47 13-49 13-49 13-59 13-49 13-61 13-49 13-61 8-8 11-13 11-13 11-13 4-14 4-18 4-88 11-8 11-16 11-8 11-16 2-53 2-55

2037377 2037515 2037516 2037517 2037518 2037519 2037706 2037707 2037740 2037760 2037833 2037835 2037836 2037837 2037838 2037840 2037841 2037842 2037844 2037845 2037846 2037847 2037856 2037857 2037858 2037859 2037860 2037861 14-42

6 6 7 8 8 9 9 10 11 12 15 16 17 21 15 4 4 4 4 4 5 5 5 5 12 12 15 15 23 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

2037870 2037871 2037872 2037873 2037875 2037876 2037877 2037878 2037879 2037880 2037881 2037882 2037883 2037884 2037885 2037886 2037887 2037894

2037906 2037907 2037932 2037943 2037944 2037945 2037946 2037947 2037948 2037949 2037950 2037951 2037952 2037953 2037954 2037955 2037956 2037957 2037958 2037998 2038000

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 34 30 33 32 47 47 47 1 1 1 1

2038201 2038202 2038212 2038218 2038254 2038260 2038289 2038314 2038359 2038365 2038415 2038421 2038457 2038463 2038558 2038561 2038564 2038565 2038566 2038594 2038595 2038596 2038597 2038598 2038599 2038600

1

2038601

1

2038663 2038675 2038676 2038679 2038881 2038981 2038982

17 20 1

2039256

See Service Manual for service procedures.

9 3 1 1 1 1

PART NO.

2040751 2040752 2041877 2041878 2041965 2041967 2042643 2042658 2043040 2043228 2043404 2043527 2043949 2043950 2044167 2044192 2044238 2044239 2044373 2044872 2046117

1 1

2046871

8

2047579

51 50

2047709

28 17 28 17 17 17

2047710 2047711 2047712

PAGE ITEM

4-27 13-19 13-15 13-17 13-19 4-17 4-17 11-13 8-7 4-89 4-24 4-91 4-95 4-97 2-27 4-24 4-13 4-99 4-101 4-13 4-57 4-59 4-23 4-115 4-117 3-28 3-31 4-145 4-149 4-5 9-46 3-47 3-51 3-56 4-5 4-129 4-133 9-13 9-17 12-16 4-10 4-28 4-82 4-13 4-105 4-107 4-23 4-121 4-123 4-28 4-87 4-13

35 1 1 2 18 2 2 10 28 34

20 34 4 4 1 62 34 2 11 37 37 78 2 42 43 32 40 63 4 1 46 4

©2009 HYSTER COMPANY

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) PART NO.

2047829 2048095 2049999 2050000 2050502 2050503 2050576 2052191 2053135 2053137 2053930 2053931

PAGE ITEM

PART NO.

PAGE ITEM

4-63 4-67 3-35 7-11 2-11 4-13 4-17 4-17 4-111 4-17 4-71 13-15 13-17 3-77 3-79 4-24 4-24 4-24 3-35 3-39 3-41

2054281

4-17 4-155 2-21 4-17 4-159 2-21 4-130 4-138 9-32 4-153 4-6 4-27 4-5 4-5 4-137 4-141 11-15 12-28 12-28 12-28 11-15

34 8 22 2 2 4 4 2 1 10 10 34 34 34 5 5

©2009 HYSTER COMPANY

2054282 2054294 2054419 2054463 2056780 2057624 2059309 2059789 2060627 2062074 2062076 2062077 2062079

PART NO.

4 10 4 12 26 26 33 45 17 1 2

2062081 2062084 2062113 2062114 2062115 2062117 2062120 2062748 2065825 2065887 2065888

2 2 2 2 2

2065889 2066005 2066006

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

12-28 12-28 12-28 12-28 12-28 11-15 12-28 12-28 12-28 11-15 12-28 8-3 11-15 12-28 11-15 12-28 11-16 12-28 12-28 12-28

2066423 2066450 2066481

12-28 12-28 4-163 8-18 4-10 1-35 9-21 9-22 9-21 9-22 13-57 1-5 11-13 11-13 11-19 11-19 12-35 12-35 1-35 13-69

2 2 2

41 1 1 1 1 1 1

2068496 2075656 2076356 2076368 2076419 2076497 2083999 2087813 2094192 2104947 2109343 2109348 2109388 2109423 2309799 4000475

1 1 1 41 1 43 45 42 44 1 15

11 8

14-43

UNIT CODE K005 NORTH AMERICA

11/2009

NUMERICAL INDEX (continued) NOTES

14-44

See Service Manual for service procedures.

©2009 HYSTER COMPANY