Caminhão Fora De Estrada Cat 772

CONN 3

KENR8976 January 2013

70

*COMPONENTS 53, 66 AND 80 ARE NOT SHOWN

61 CONN 2

67 37

41

CONN 25 22 CONN 26 79

42 38 18

Machine Location

Schematic Location

Component

Machine Location

Alarm - Backup

F-15

1

Sensor - RH Rear Wheel Speed

C-16

42

Alternator

G-5

2

Sensor - Service Brake Accumulator Press

B-9

43

Batteries

G-5

3

Sensor - Torque Converter Oil Temperature

E-8

44

Battery Disconnect GP

H-4

4

Sensor - Transmission Gear

A-14

45 46

Breaker - Alternator

H-3

5

Sensor - Transmission Speed 1

B-13

Breaker - Main Power

H-3

6

Sensor - Transmission Speed 2

B-13

47

ECM - Engine

G-6

7

Sensor - Turbo Inlet Pressure

D-1

48

Ground - Chassis 1

F-12

8

Solenoid - A/C Clutch

G-4

49

Ground - Chassis 2

F-8

9

Solenoid - ARC Proportional

D-2

50

Ground - Chassis 3

G-6

10

Solenoid - Body Down

D-15

51

Ground - Chassis 4

H-4

11

Solenoid - Body Up

D-15

52

Ground - Chassis 5

H-3

12

Solenoid - Cooling Fan

D-2

53

Ground - Engine

G-7

13

Solenoid - Downshift

B-12

54

Horn - Forward High

I-1

14

Solenoid - Exhaust Diverter

D-2

55

Horn - Forward Low

D-1

15

Solenoid - Front Brake

C-1

56

Injectors

E-3

16

Solenoid - Lockup

E-8

57

Module - A/C Control

E-12

17

Solenoid - Parking Brake

I-15

58

Motor - Prelube/Evac/Secondary Steering

H-3

18

Solenoid - Service Brake Accum Charge

C-9

59

Motor - Starter

H-7

19

Solenoid - Service Brake Accumulator Bleed

I-15

60

Motor - Washer

B-10

20

Solenoid - Starting Aid

A-10

61

Pump - Fuel Priming

D-7

21

Solenoid - Steering System Disable

E-11

62

Relay - Prelube/Evac/Secondary Steering

H-4

22

Solenoid - TCS Fourway

I-15

63

Relay - Starter

H-4

23

Solenoid - TCS Proportional

I-15

64

Sender - Fuel Level

I-13

24

Solenoid - Upshift

B-12

65

Sensor - Atmospheric Pressure

B-5

25

Suppressor - Arc

C-1

66

Sensor - Brake Oil Temperature

D-15

26

Suppressor - Secondary Steering Relay Arc

I-4

67

Sensor - Cam Speed/Timing

B-5

27

Switch - A/C High/Low Pressure

G-4

68

Sensor - Coolant Temperature

C-5

28

Switch - A/C Low Pressure

G-4

69

Sensor - Cooling Fan Speed

D-2

29

Switch - Body Up

G-15

70

Sensor - Crank Speed/Timing

B-5

30

Switch - Brake Filter Bypass 1

I-15

71

Sensor - Engine Speed

D-8

31

Switch - Brake Filter Bypass 2 (50T)

I-15

72

Sensor - Fuel Pressure

C-3

32

Switch - Crank Lockout

H-1

73 74

Sensor - Fuel Temperature

C-3

33

Switch - Fuel Differential Pressure

C-3

Sensor - Intake Manifold Air Pressure

B-5

34

Switch - Ground Level Shutdown

E-1

75

Sensor - Intake Manifold Air Temperature

C-5

35

Switch - Machine Lockout

H-1

76

Sensor - LH Front Strut Pressure

I-2

36

Switch - Priming Pump

D-7

77

Sensor - LH Rear Strut Pressure

G-16

37

Switch - Secondary Brake Pressure

I-15

78

Sensor - LH Rear Wheel Speed

79

H-16

38

Switch - Secondary Steering Pressure

I-13

Sensor - Oil Pressure

B-5

39

Switch - Service Brake Pressure

D-2

80

Sensor - RH Front Strut Pressure

B-3

40

Switch - Steering Pressure

B-10

81

Sensor - RH Rear Strut Pressure

E-16

41

Switch - Transmission Filter Bypass

D-15

82

56 50

29

770 and 772 Off-Highway Truck Electrical System 66

12

CONN 27 55 Volume 1 of 2: Chassis, Transmission, and Engine

LH FRONT INSIDE CHASSIS VIEW

REAR AXLE VIEW

RH FRONT INSIDE CHASSIS VIEW

CONN 1

Form Number

Alternator:

197-8820

Starting Motor:

237-1962

Engine Control:

40 TON BRAKE FILTER BYPASS SWITCH JUMPER

Symbols

T

Pressure Symbol

SENR4130 SENR3860

CONN 10 CONN 9

CONN 4

CONN 24

72

CONN 7

CONN 8

23 82

63

26

60

71

E-15 F-15

CONN 4

H-14

CONN 5

H-14

CONN 6

A-13

CONN 7

G-13

CONN 8

H-13

CONN 9

I-13

CONN 10

C-12

CONN 11 - Transmission Service

B-12

CONN 12

C-9

CONN 13

C-9

CONN 14

C-9

CONN 15

E-9

CONN 16

F-9

CONN 17

G-9

CONN 18

H-9

CONN 19

I-9

CONN 20 - TDC Probe

C-5

CONN 21

I-4

CONN 22

D-4

CONN 23

C-4

CONN 24

B-4

CONN 25

G-2

CONN 26 - Evac Service Tool

G-2

CONN 27

E-2

Circuit Breaker Symbol

78

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

*COMPONENT 78 IS NOT SHOWN

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

HYDRAULIC TANK

17

Schematic Location

CONN 3

Flow Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

8

Connector Location

E-15

Level Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

*COMPONENTS 71 AND 72 ARE NOT SHOWN

CONN 1 - Autolube Connector

Temperature Symbol

Symbols and Definitions

81

CONN 5

CONN 2

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols

REHS0970

RENR5012

Connector Number

© 2013 Caterpillar, All Rights Reserved

CONN 14 CONN 13 CONN 12

*COMPONENTS 8, 17, AND 81 ARE NOT SHOWN

Related Electrical Service Manuals Title

772: RLB350-526

53

*COMPONENTS 61 AND 79 ARE NOT SHOWN

Cross Reference for Electrical Connectors:

770: BZZ186-452

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

RH OUTSIDE CHASSIS VIEW

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

51 CONN 21

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

52 62 58

FUEL TANK

64

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

L-C12 3E-5179

AG-C4 111-7898

L-C12 3E-5179

1

Part Number: for Connector Plug

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2 Plug

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

24

Receptacle Pin or Socket Number

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

5A Fuse (5 Amps)

9X-1123

Component Part Number

325-AG135 PK-14

LH INSIDE CHASSIS VIEW CONN 19 CONN 15 CONN 16

48

CONN 11

34

20

40

54

CONN 6 74

32

33

21

77

CONN 20

35

CONN 23

59 14

65

27

CONN 17 *WASHER MOTOR (20) IS LOCATED BEHIND PANEL

Wire Gauge Wire Color

RH INSIDE CHASSIS VIEW

LH OUTSIDE CHASSIS VIEW CONN 18

Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

28

43 36

A

45

15

57

VIEW OF AREA “A” ROTATED FOR CLARITY

*COMPONENTS 43 AND 59 ARE NOT SHOWN

FRONT UPPER CHASSIS VIEW

3

31

4 16

B

47

2

5

44 68 7

75

30 6

11 *CHASSIS GROUND 4 (11) IS LOCATED BUMPER

FRONT CHASSIS VIEW

49 69

25

CONN 22 73

VIEW OF AREA “B”

39

9

19

13

76

INJECTOR WIRING

BRAKE WIRING

46

10

ENGINE

TRANSMISSION

42 Page,

Schematic Location

Component

KENR8976 VOL 1 of 2

80

Component Location

(Dimensions: 56 inches x 35 inches)

1

200-H36

H-C8 3E3364 BK -18

175-J88 PK-18 251-J12 BK-16 635-J83 BU-16 636-J85 GN-16 859-J87 YL-16 J840-J101 WH-16 J841-J100 YL-16

H-C7 1552269 1 2

BK-18 BK-18

R971-H34 YL-16 C436-H3 BU -18

1 2

(72) BRAKE FILTER BYPASS SWITCH 2 (50T) 156-1382 H-C6 1552269 BK-18 BK-18

1 2

J765-H35

BU-16

(71) BRAKE FILTER BYPASS SWITCH 1 156-1382

773-AP7 774-AP5 775-AP2

GY-16 YL-16 BR-16

327-H41 PK-16 A958-H43 WH-16 E718-H40 PK-16 H802-H44 GY-16 H803-H42 BU-16 J765-H35 BU-16 J765-H39 BU-16

(L) S-2

RD-16 BU-16

(63) TCS FOURWAY SOLENOID 3E-8575

J765-H39 E718-H40

A B C

BU-16 PK-16

(78) SECONDARY BRAKE PRESSURE SWITCH 160-2609

R971-H34

H-C11 1552269

K952-AP6 K952-AP3 K952-AP4 K952-AP1

BK-16 GN BK BK GN

(60) SERVICE BRAKE ACCUMULATOR BLEED SOLENOID 241-5893

BR-16 BR-16 BR-16

H-C14 1552269

A B C

K952-AP6 BR-16 773-AP7 GY-16

200-H38 201-H46 426-H45

327-H41 PK-16 H803-H42 BU-16

1 2

AP-C2 1552267

BR-16

BK-18 WH-18

(64) TCS PROPORTIONAL SOLENOID 222-4741

H3 A958-H43 H802-H44

1 2

WH-16 GY-16

AP-C1 3E3376 775-AP2 BR-16 774-AP5 YL-16 773-AP7 GY-16 K952-AP1 BR-16

E-C8 3E3376

BK-16 BK -16 BR -16

767-AK1 WH-16 J765-AK2 BU-16 769-AK3 BU-16

AK-C1 E-C10 E-C9 3E3382 3E3382 1552273 1 1 767-AK1 WH-16 2 2 J765-AK2 BU-16 3 3 769-AK3 BU-16 4 4 767-AK4 WH-16 5 5 J765-AK5 BU-16 6 6 770-AK6 GN-16

767-AK4 WH-16 770-AK6 GN-16 J765-AK5 BU-16

H2

H803-H42 BU -16 H802-H44 GY -16 426-H45 BR -16 201-H46 BK -16

H3

200-H38 201-H46

BK -16 BK -16

327-H41 426-H45

PK -16 BR -16

BU-16 BK-16

AE-C6 1552267 +Vs GROUND SIGNAL

GN-18 BR-18 WH-18

A B C

767-E8 WH -16 J765-E18 BU -16 769-E2 BU -16 767-E7 WH -16 J765-E17 BU -16 770-E5 GN -16

G704-H23 G705-H24 H801-H31 H801-H30

PU-16 PU-16

J765-H35 J765-H39 J765-H26

LH BACKUP LAMP 219-6487

S T

RD-18 BK-18 WH-18 WH-18

1 2

1 2 3 4

OR-16 RD-16

4

H801-H21

AE-C2 1552269 612-AE3 200-AE9

175-AE6 GY -16 BK -16

AE-C3 1552272 614-AE4 200-AE8 604-AE1 605-AE5

PU -16 BK -16 OR -16 YL -16

PK -16

200-E89 BK-16 251-E4 BK-16 767-E6 WH -16 604-E13 OR-16 605-E40 YL-16

200-AE2 200-AE8 200-AE9

BK -16 BK -16 BK -16

251-AE7 604-AE1 605-AE5 612-AE3 614-AE4 861-AE10

BK -16 OR -16 YL -16 GY -16 PU -16 PU -16

9 10 11 12

J765-E1

OR-16 BK-16 GY-16 PU-16 YL-16 PK-18 BK-16 PU-16

T T

1 2 3 4

RD-18 BK-18 WH-18 WH-18

RH REAR STOP/TAIL/TURN LAMP 232-6136 RH BACKUP LAMP 219-6487

WH-18 BK-18

1 2

AC-C2 1552269 612-AC3 200-AC9

AC-C6 1552267 +Vs GROUND SIGNAL

GN-18 BR-18 WH-18

A B C

GY -16 BK -16

AC-C5 3E3370 175-AC6 251-AC7 860-AC8

175-E12 175-E53

PK-18 PK-18

200-E43 200-E41 200-E42

BK-16 BK-16 BK-16

251-E44 251-E45

BK-16 BK-16

BK-18 BK-18

1 2

331-E51 200-E43

604-E48 604-E49

OR-16 BK-16

200-AC2 BK -16 200-AC9 BK -16 200-AC10 BK -16 251-AC7 604-AC1 606-AC5 612-AC3 614-AC4 860-AC8

604-AC1 200-AC2 612-AC3 614-AC4 606-AC5 175-AC6 251-AC7 860-AC8

BK -16 OR -16 GY -16 GY -16 PU -16 PK -16

AC-C1 3E5179 OR -16 BK -16 GY -16 PU -16 GY -16 PK -16 BK -16 PK -16

PK -16 BK -16 PK -16

E-C11 3E5179 1 2 3 4 5 6 7 8 9 10 11 12

251-E4

604-E49 200-E42 612-E50 614-E47 606-E10 175-E53 251-E45 860-E11

BR-16

E907-J50 H802-J63 J764-J69 J765-J67

175-J136 200-J58 200-J207 200-J208 251-J84 308-J90 605-J52 606-J54 614-J211 614-J212

BK-16 BK-16 H8

OR-16 604-E13

612-E15

614-E47 614-E46

PU-16 PU-16

614-E16 767-E6

WH -16 WH -16

YL -16 YL-16

606-J32 606-J54

GY-16 GY -16

605-J10

J765-E55 J765-E18 J765-E17

YL-16 GY-16

635-J115

BU-16

636-J85 GN-16 636-J111 GN-16

636-J116

GN-16

703-J20 704-J27 705-J206 721-J29 722-J38 723-J40 724-J42 725-J48 726-J49 728-J60

BU -16 GY -16 PK -16 BR-16 WH-16 OR-16 YL-16 GN-16 BU-16 BU-16

F975-J124

R971-J41 T749-J65

F975-J180 OR -16 F975-J7 OR-16 F975-J125 OR-16

OR-16 G704-J72 G705-J96 H801-J78

H802-J19 H802-J25

H802-J63 GY -16 H802-J147 GY-16

GY-16 GY-16

H803-J145 BU-16 J764-J69 BR-16 J765-J141 BU-16 J765-J67 BU-16 J765-J66 BU-16 J765-J143

GY -16 GY -16 BR-16 BU-16

J765-J213 BU -16 J765-J61 BU-16 J765-J8 BU -16 J765-J146 BU -16

BU-16

J805-J149 J805-J150 J805-J148

PK-18 BK -14 BK -14 BK -14 BK-16 YL -16 YL -16 GY -16 PU -16 PU -16

J840-J98 WH-16 J840-J101 WH-16

J840-J3

J841-J100 YL-16 J841-J99 YL-16

J841-J1 K952-J80 R971-J41 T749-J65

200-J15 200-J53

BK -16 BK -16

200-J207 200-J208 200-J97 200-J58

GY-16

H6

YL-16 YL-16 YL-16 WH-16 YL-16

BK -14

BK-16 BK -14

PU-16

H10

WH-16

150-J92 150-J118 200-J47 200-J129 201-J46 202-J165 308-J120 326-J45 329-J44 365-J43 403-J33 432-J142

(8) CHASSIS GROUND 1

BU-16 BU -16 BU -16

200-J68 513-J51 521-J18 567-J22

J765-E1

K952-E22

BK -16 OR -16 YL-16 WH -16

BR-16 J-C4 1552272 513-J51 521-J18 200-J68 567-J22

CONN 2

(41) RH REAR STRUT PRESSURE SENSOR 221-3417

OR -16 YL -16 BK -16 WH -16

GN-18

1 4 2 3

RD-18 BK-18 BU-18

SIG 24VDC SW GND CLUTCH

AUTOLUBE CONNECTOR

801-H37 200-H38

1 2

BK-18 BK-18

PK-16 BK-16

G705-H24 H801-H30

1 2

OR -16 WH-16 PK-16 PU -16 PK -16 WH-16 GN -16 OR-16 GY -16 GN-16

R971-J41 YL -16 H803-J145 BU -16 801-J70 PK -16 446-J93 PU-16 201-J105 BK -16

177-J26

322-J59 GY -16 200-J129 BK-14 605-J10 YL -16 606-J55 GY -16 306-J107 GN -16 522-J16 WH -16 A572-J172 PK -14

J765-J138 BU -16 J805-J148 YL -16 J840-J3 WH -16 J841-J1 YL-16 K952-J80 BR -16 K988-J161 WH -16 L904-J144 BU -16 L912-J127 WH-16 L913-J128 OR-16 M728-J178 WH -18 R971-J41 YL-16 T749-J65 YL-16 T750-J91 BR -16 T782-J81 OR -16 T783-J134 PU -16 T784-J133 GN -16 X971-J157 OR -18

611-J162 PU -14 619-J56 GN -16 150-J118 RD -14 251-J73 BK -16 614-J21 PU-16 317-J123 YL -16 L913-J128 OR -16 L912-J127 WH -16 150-J92 RD -14 403-J33 GN -16 194-J200 GN -16

1 2

J727-J151 J805-J149

J-C19 1275483 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

105-J94 RD -16 521-J18 YL -16 J765-J138 BU-16 F710-J35 BR-16 J765-J103 BU -16 771-J132 PU -16 200-J140 BK -18 F702-J131 GN -16 A700-J119 OR-16 308-J126 YL-16 727-J13 GN -16 F717-J130 YL-16 728-J60 BU -16

BK -16 BK-16 YL -16 OR -16 WH -16

365-J43 YL-16 X971-J157 OR -18 329-J44 YL-16 J805-J148 YL-16 E790-J108 PK-16

BK -16 BK -16 YL-16 OR -16 WH -16

J765-J8 BU -16 426-J64 BR-16 H420-J36 PU-16

F975-J125 OR -16 F975-J180 OR -16 H802-J19 GY -16 J765-J146 BU -16 J805-J149 YL -16 J805-J150 YL -16

K988-J161 WH -16 326-J45 RD-16 J727-J151 YL-16 T749-J65 YL -16 892-J121 BR -16 893-J122 GN-16 J726-J152 OR -16 T782-J81 OR -16 M728-J178 WH -18 J725-J153 GN -16 T784-J133 GN -16 T783-J134 PU -16 T750-J91 BR -16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

YL-16 PU-16

+8V GROUND SIGNAL

OR-18 BK-18 WH-18

304-C49

CONN 18

BK-18 BK-18

(82) TRANSMISSION FILTER BYPASS SWITCH 164-7577

1 2

426-H45 201-H46

BR -16 BK -16 126-K18 721-K11 722-K12 723-K13 724-K14 725-K15 726-K16 J764-K9

H2 H2

AK-C2 2304013 (42) RH REAR WHEEL SPEED SENSOR 204-0761

+8 TO +13V GROUND SIGNAL

A B C

H22

767-AK4 WH-16 J765-AK5 BU-16 770-AK6 GN-16

E907-K26 E906-K4

GY-16 OR-16

E901-K24 E900-K5

RD-16 BR-16 WH-16 OR-16 YL-16 GN-16 BU-16 BR-16

GN-16

BR-16 GY -16 GN-16 WH-16 GY-16 BU -16 PK -16

721-K11 722-K12 723-K13 724-K14 725-K15 726-K16

BR-16 WH-16 OR-16 YL-16 GN-16 BU-16

922-K30 E907-K2 E906-K25 126-K18 921-K27

BR-16 GY-16 OR-16 RD-16 WH-16

WH-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

721-J29 722-J38 723-J40 724-J42 725-J48 726-J49

BR-16 WH-16 OR-16 YL-16 GN-16 BU-16

E901-K8

E900-K35

WH -16

E901-K1

GN -16

H10

H23

E906-K25

E907-K17

GY -16

E907-K2

H12

109-C10 200-C16 403-C11 513-C27 522-C17 567-C58

704-K7 GY-16 704-K23 GY -16

704-K28

GY -16

705-K31

200-C16 229-C13 229-C13 304-C49

BK -16 BK-12

BK-12 WH-4

109-C10 304-C49 403-C11 513-C27 522-C17 567-C58

RD-4 WH-4 GN-18 OR-16 WH -16 WH-16

109-C10 304-C49 403-C11 513-C27 522-C17 567-C58

RD-4 WH-4 GN-18 OR-16 WH-16 WH-16

150-C9 150-C40 200-C20 200-C54 200-C56 201-C5 308-C21 326-C2 329-C4 365-C6

150-C40 RD-14 150-C9 RD-14

150-C45 RD-14 150-C3 RD-14 150-C1 RD-14

200-C20

200-C55

921-K19 921-K22

WH-16 WH -16

921-K27

CONNECTS TO A-C5 VOL 2 LOC B-10

F702-C19 F710-C50 F714-C32 F715-C33 F716-C34 F717-C29 F975-C38 H802-C37 J765-C44 L912-C18 L913-C39

200-C54 200-C56 200-C16 229-C13

922-K29 922-K20

BR -16 BR-16

922-K30

BR - 16

H802-K32

GY -16

H23 H23

H22

WH -16 GN -16 OR -16 GY -16 BU -16 WH -16 GY -16 BR -16 PK -16 GY -16

CONN 11

TRANSMISSION SERVICE

RD-14 RD-14 BK-14 BK-16 BK-16 BK -16 YL-16 RD -16 YL -16 YL -16

PART NO.

CHG

C E H J K L T AC AE AF AG AH AK AN AP AR AT CP

272-8407 320-6067 272-8403 272-8402 272-8405 235-0084 272-8408 247-5643 247-5641 120-9288 277-7646 277-7647 272-8406 239-5929 235-0078 276-3106 272-8409 307-1610

03 00 02 04 01 00 02 01 01 03 03 02 01 04 02 01 03 01

XA XC XE XF XH XJ XK XL YY

118-1277 270-1490 270-1491 270-1492 270-1494 270-1495 270-1496 270-1493 299-5738

00 01 01 01 01 01 01 01 01

DESCRIPTION HARNESS AS. ENGINE REAR CHASSIS MID CHASSIS MAIN CHASSIS TRANSMISSION - 770 FUEL LEVEL SENDER FRONT CHASSIS REAR LIGHTS (RH) REAR LIGHTS (LH) TRANSMISSION GEAR SWITCH FRONT RH STRUT (TPMS) FRONT LH STRUT (TPMS) WHEEL SPEED (TCS) ENGINE DIVISION TCS PROP SOLENOID FUEL JUMPER HARNESS FRONT LIGHTS (RH) INJECTORS CABLE AS. BAT 1 (NEG) TO BAT 2 (POS) BAT 2 (NEG) TO CTRL GP DISCONNECT BAT 1 (POS) TO CONT GP-DISC (POS) STARTER B+ TO CONT GP-DISC (POS) PRELUBE RELAY TO PRELUBE MTR (POS) PRELUBE MTR (NEG) TO CHASSIS GND STARTER GND TO CHASSIS GND CTRL GP-DISC TO CHASSIS (NEG) STARTER GND TO ENGINE GND

NOTE

K-C7 1552269 (47) TRANSMISSION SPEED SENSOR 2 201-6615

SIG SIG +

E907-K26 GY-16 E906-K4 OR-16

1 2

H23

K-C2 1552269 703-K6 BU-16 921-K19 WH-16

1 2

(65) UPSHIFT SOLENOID 302-3813

K-C6 1552269 (46) TRANSMISSION SPEED SENSOR 1 201-6615

GROUND GND VERIFY

ATCH ATCH ATCH ATCH

GEAR GEAR GEAR GEAR GEAR

5 4 3 2 1 +V

10 1 9 2 3 6 7 8 5 4

AF-C1 9W3089 231-AF8 726-AF1

BK-18 BU-18

725-AF2 724-AF3 723-AF4 722-AF5 721-AF6

GN-18 YL-18 OR-18 WH-18 BR-18

308-AF7

YL-18

(45) TRANSMISSION GEAR SENSOR 216-0280

SIG SIG +

AF-C2 5S3657 G H I F E C B A D J

K-C3 1552269 704-K7 GY-16 922-K20 BR-16

E901-K24 GN-16 E900-K5 WH-16

1 2

K-C5 7D1962 J764-K9 726-K16

BR-16 BU-16

725-K15 724-K14 723-K13 722-K12 721-K11

GN-16 YL-16 OR-16 WH-16 BR-16

126-K18

RD-16

1 2

CONN 6

TRANSMISSION

OR -16 BR -16 OR -16 BR-16 GN-16 BR-16

BK-14

BK-12

229-C12 229-C23 229-C22

BK-14 BK-14 BK-14

150-C1 RD-14 150-C3 RD-14 150-C45 RD-14 229-C12 BK-14 229-C22 BK-14 229-C23 BK-14 308-C21 892-C24 893-C36 993-C31

YL-16 BU -16 PK -16 BR-16 GN-16 BR -16 OR -16

998-C7 BR-16 998-C41 BR-16

998-C28

F710-C50

BR-16

F716-C34

WH-16

997-C30 OR -16 998-C28 BR-16 A700-C8 OR -16 F702-C19 GN-16 F710-C50 BR-16 F714-C32 PK -16 F715-C33 PU-16 F716-C34 WH-16 F717-C29 YL-16

BR-16

A700-C8 OR-16 F702-C19 GN-16 F710-C50 BR-16 F714-C32 PK -16 F715-C33 PU-16 F716-C34 WH-16 F717-C29 YL-16 F975-C38 OR -16 H802-C37 GY -16 J765-C44 BU -16 L912-C18 WH-16 L913-C39

YL-16 BR-16 GN-16 BR -16

PK -16

F715-C33

444-C46 BU -16 705-C43 PK -16 F975-C38 OR -16 H802-C37 GY -16 J765-C44 BU -16 L912-C18 WH-16 L913-C39 OR-16

OR-16

150-C1

PU-16

RD-14

150-C3 RD-14 150-C45 RD-14

F717-C29

YL-16

229-C22

BK-14

229-C23

BK-14

229-C12 BK-14 F702-C19 GN-16

YL-16

(7) ENGINE ECM 226-7475

J1

A B C

BU RD BK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

N/C ANALOG SENSOR +5V ANALOG SENSOR COMMON DIGITAL SENSOR SUPPLY (+8V) DIGITAL SENSOR RETURN N/C N/C CAT DATA LINK + CAT DATA LINK N/C N/C N/C FUEL TRANSFER PUMP N/C RH TURBO INLET PRESS N/C N/C RELAY RETURN N/C STARTING AID ON RELAY N/C N/C GROUND LVL SHUTDOWN (N/C) N/C N/C N/C N/C N/C N/C N/C N/C N/C N/C CAN A (-) N/C SPEEDO (+) SPEEDO (-) TACHO (+) TACHO (-) GROUND LVL SHUTDOWN (N/O) USER-DEFINED SHUTDOWN CAN A SHIELD N/C N/C N/C N/C N/C BATTERY (+) N/C CAN A (+) N/C BATTERY + BATTERY + N/C BATTERY + N/C BATTERY + N/C THROTTLE LOCK N/C BATTERY (-) N/C BATTERY (-) N/C BATTERY (-) THROTTLE POSITION SNSR BATTERY (-) N/C BATTERY (-) KEY SWITCH ON

BK-18 BK-18

+8V GROUND SIGNAL

BRAKE LO/HI PRESSURE SENSOR +5V PRESSURE SENSOR RETURN COOLANT FLOW SW RETURN COOLANT FLOW SW BRAKE MED/HI AIH/RETARDER RETURN ENGINE RETARDER + ENGINE RETARDER + COOLANT TEMP SNSR BRAKE COMMON INTAKE AIR PRESS SNSR FUEL PRESSURE ADEM III PRESS SNSR COMMON TEMP SENSOR RETURN

TDC PROBE (+) TDC PROBE (-) OIL PRESSURE CRANK SPD/TMG SNSR TDC PROBE + OIL PRESS SNSR ADEM III ENG TEMP SNSR COM

FUEL TEMP CRANK SPD/TMG SNSR + TDC PROBE INJECTOR 2 INJECTOR 3 COOLANT FLOW SWITCH FUEL PRESS SNSR

INJECTOR 1&2 RETURN INJECTOR 3&4 RETURN CAM SPD/TMG SNSR + CAM SPD/TMG SNSR CRANKSHAFT SPEED (+) CRANKSHAFT SPEED (-)

INJECTOR 5 INJECTOR 6 INTAKE AIR TEMP SNSR ATM PRESS SNSR CAMSHAFT SPEED (+) CAMSHAFT SPEED (-)

FUEL TEMP SNSR

DIFF PRESS SW

705-C43 PK-16 H802-C37 GY-16

1 2

A B C

OR-18 BK-18 WH-18

C-C18 1552267 F975-C38 OR-16 J765-C44 BU-16 444-C46 BU-16

BK-18 WH-18

ECM

L913-C39 L912-C18

1 2

OR-16 WH-16

YL -16 BK -16

1 2

(21) FUEL PRIMING PUMP 190-8977

SIGNAL GROUND

BU -16

RD-4

WH-4

J-C6 1275483

BK-18 RD-18 WH-18

(77) PRIMING PUMP SWITCH 165-5970 INJECTOR 5&6

200-C20 200-C56

BK-14 BK-16

200-C54 BK-16 150-C9 RD-14 522-C17 WH-16

INJECTOR 1&2 INJECTOR 6 COMMON INJECTOR 3 COMMON INJECTOR 5 COMMON INJECTOR 4 COMMON

A700-C8 OR-16 892-C24 BR-16 893-C36 GN-16 329-C4 YL -16 201-C5 BK -16 403-C11 GN-18 365-C6 YL -16 326-C2 RD -16 308-C21 YL-16 L913-C39 OR-16 L912-C18 WH-16 H802-C37 GY -16 F975-C38 OR -16 705-C43 PK -16 J765-C44 BU -16 998-C7 BR-16 444-C46

BU -16

513-C27 567-C58 997-C30 993-C31 F702-C19 F710-C50 F717-C29 F714-C32

OR -16 WH -16 OR -16 BR -16 GN-16 BR-16 YL-16 PK -16

INJECTOR 3&4 INJECTOR 1 COMMON INJECTOR 2 COMMON

506-J166 PU-16 200-J53 BK-16

J-C36 1552269 317-J123 YL-16 200-J47 BK-16

J-C37 3E3364 1 2

WH-18 PU-18

MOTOR

1

C-C13 1886210

1

C-C7 1275483

CONN 12

109-C10

CBL-XF3

RD-00

RD-4

RD-00

RD-00

CBL-XC1

101-J113

CBL-XJ1

MOTOR

619-T3 200-T6

200-T6

BK-00

CBL-XL1

1 2

OR-18 BK-18 WH-18

K737-AN4 BR-16-HV K738-AN41 GN-16-HV K739-AN40 BU-16-HV T858-AN15 GY-16-HV T859-AN21 WH-16-HV T860-AN14 OR-16-HV T957-AN20 T958-AN19 T959-AN17 T960-AN24 T961-AN16 T962-AN25

RD-4

WH-4

+8 VOLTS GROUND SIGNAL

OR-16 PK-16

PK-16 WH -16

BK-18

GY -16

RD-4

567-C58 200-C16

WH-16 BK -16

(69) A/C LOW PRESSURE SWITCH 149-6371

3

H14

G833-AN7

PK-18

BK-18

2 1

(49) A/C CLUTCH SOLENOID 218-0324

GN-18 GN-18

PU-16-HV YL-16-HV BR-16-HV BU-16-HV GN-16-HV WH-16-HV

(43) SERVICE BRAKE ACCUMULATOR PRESSURE SENSOR 214-6863

994-AN10 GY -18 995-AN11 BU -18 C967-AN13 BU -18 C991-AN6 PK -18 E963-AN23 BK -18 E964-AN22 WH -18 E965-AN27 BU -18 E966-AN26 YL -18 F421-AN12 YL -18

H19

G828-AN1

G829-AN2 994-AN10 995-AN11

GY-18 BU-18

C967-AN13 C991-AN6 E963-AN23 E964-AN22 E965-AN27 E966-AN26 F421-AN12 G828-AN1 G829-AN2 G833-AN7 G856-AN8 G857-AN9 N707-AN43

BU-18 PK-18 BK-18 WH-18 BU-18 YL-18 YL-18 WH-18 GN-18 PK-18 WH-18 YL-18 PU-18

R746-AN18 PK-18 R747-AN5 GY-18 T725-AN44 WH-18

G833-AN7

WH-18

GN-18

PK-18 G856-AN8 G857-AN9 N707-AN43

G828-AN30 G828-AN31 G828-AN29 G828-AN28

WH -18 WH -18 WH -18 WH -18

994-AN10 GY-18 995-AN11 BU-18 C967-AN13 BU-18 E963-AN23 BK-18 E964-AN22 WH-18 E965-AN27 BU-18 E966-AN26 YL-18 G828-AN29 WH-18 G828-AN30 WH-18 G828-AN31 WH-18

G829-AN34 G829-AN32 G829-AN33 G829-AN35

GN -18 GN -18 GN -18 GN -18

G829-AN32 G829-AN33 G829-AN34 G833-AN36

G833-AN37 G833-AN36 G833-AN38

PK -18 PK -18 PK -18

G833-AN38 PK-18 G856-AN8 WH-18 G857-AN9 YL-18

WH -18 YL -18

R746-AN18 R747-AN5

GN-18 GN-18 GN-18 PK-18

PK-18

K737-CP19 K739-CP21 K737-CP10

K739-CP12

C967-AN13 BU-18 R747-AN5 GY-18

F421-AN12

YL-18

T725-AN44

WH-18

G828-AN1

BR-16-KYNAR

BU-16-KYNAR

K737-CP19 K737-CP20

BR-16-KYNAR BR-16-KYNAR

K738-CP11

GN-16-KYNAR

K739-CP21 K739-CP22 K739-CP23

BU-16-KYNAR BU-16-KYNAR BU-16-KYNAR

T858-CP13 T858-CP14

GY-16-KYNAR GY-16-KYNAR

T858-CP7

GY-16-KYNAR

T859-CP8

WH-16-KYNAR

T859-CP16 T859-CP15

WH-16-KYNAR WH-16-KYNAR

T860-CP9

OR-16-KYNAR

T860-CP18 T860-CP17

OR-16-KYNAR OR-16-KYNAR

T957-CP1 T958-CP2 T959-CP3 T960-CP4 T961-CP5 T962-CP6

WH-18

GY-18

200-J207 BK -14 611-J163 PU -14 A572-J174 PK -14 200-J208 BK -14 606-J54 GY -16 619-J210 GN -16 614-J212 PU -16 322-J168 GY -16

194-J200 J726-J152 T750-J91 997-J175 993-J176 F714-J177

BRAKE1 313-6361 1 2

GN -16 OR -16 BR -16 OR -16 BR -16 PK -16

INJECTOR 2 253-0615

CP-C4 7E6513 T859-CP16 WH-16-KYNAR T959-CP3 BR-16-KYNAR K738-CP11 K739-CP22

1 2

194-AT13

GN -16

200-AT24

BK -14

200-AT21

BK -14

611-AT25

200-AT26 200-AT27

A572-AT23

194-AT13 GN -16 J726-AT14 OR -16 T750-AT15 BR -16 997-AT30 OR -16 993-AT31 BR -16 F714-AT32 PK -16

T859-CP15 WH-16-KYNAR T960-CP4 BU-16-KYNAR

C991-AN6 PK-18 F421-AN12 YL-18 G828-AN28 WH-18 G829-AN35 GN-18 G833-AN37 PK-18 N707-AN43 PU -18 T725-AN44 WH-18

ENGINE

H21

611-AT22 PU -14 611-AT3 PU-14

PU -14

PU -16

GN -16

619-AT6 619-AT5

PK -14

BR -16 OR -16

A572-AT28 A572-AT29

F714-AT32 J726-AT14 T750-AT15

GN -14 GN -16

PK -14 PK -14

PK -16 OR -16 BR -16 AT-C3 1552267 A B C

(75) GROUND LEVEL SHUTDOWN SWITCH 139-2116 H21 AT-C1 1552273

H21

INJECTOR 4 253-0615

CP-C6 7E6513 T860-CP17 OR-16-KYNAR T961-CP5 GN-16-KYNAR

1 2

INJECTOR 5 253-0615

606-AT7 200-AT8 614-AT9 611-AT3

GY-16 BK-14 PU-16 PU-14

619-AT5

GN-16

1 2 3 4 5 6

CP-C10 1539693

BR-16-KYNAR BU-16-KYNAR

1 2

AT-C7 1552269

H21

AT-C11 1552269

G877-J183 H801-J184

1 2

G834-J185 G835-J186

J-C39 1552269 PU -16 OR -16

1 2

K988-J161 J805-J150

J-C22 1552269 WH -16 YL -16

1 2

CP-C1 2908858

T957-AN20 PU-16-HV T958-AN19 YL-16-HV T959-AN17 BR-16-HV T960-AN24 BU-16-HV T961-AN16 GN-16-HV T962-AN25 WH-16-HV T858-AN15 GY-16-HV T859-AN21 WH-16-HV T860-AN14 OR-16-HV K737-AN4 BR-16-HV K738-AN41 GN-16-HV K739-AN40 BU-16-HV

T957-CP1 T958-CP2 T959-CP3 T960-CP4 T961-CP5 T962-CP6 T858-CP7 T859-CP8 T860-CP9 K737-CP10 K738-CP11 K739-CP12

1 2 3 4 5 6 7 8 9 10 11 12

PU-16-KYNAR YL-16-KYNAR BR-16-KYNAR BU-16-KYNAR GN-16-KYNAR WH-16-KYNAR GY-16-KYNAR WH-16-KYNAR OR-16-KYNAR BR-16-KYNAR GN-16-KYNAR BU-16-KYNAR

J-C28 1552269 M728-J178 WH -18 200-J179 BK -18

CONN 22 T859-AN21 T957-AN20

WH-16-HV PU-16-HV

J765-J103

T958-AN19

YL-16-HV

771-J132 AR-C2 3E3370 G828-AR1 G829-AR2 C991-AR3

AN-C11 1552264 F421-AN12 YL-18 G833-AN37 PK-18 T725-AN44 WH-18 N707-AN43 PU -18 G828-AN28 WH-18 G829-AN35 GN-18 C991-AN6 PK-18

1 2 3 4 5 6 7 8

AR-C1 3E3388 F421-AR4 G833-AR5 T725-AR6 N707-AR7 G828-AR1 G829-AR2 C991-AR3

YL-18 PK-18 WH-18 PU-18 WH-18 GN-18 PK-18

T725-AR6 N707-AR7

WH-18 GN-18 PK-18

OR-18 YL-18 GN-18

A B C

AR-C3 2304012 WH-18 PU-18

BK-18 BK-18

1 2

J-C1 1552267 BU -16 PU -16

200-J179 200-J140

+5 VOLTS GROUND SIGNAL

611-AT22 200-AT20

J-C38 1552269 YL -16 PU -16

(32) FUEL PRESSURE SENSOR 239-2396

X971-J157

BK -18 BK -18 OR -18

(53) COOLING FAN SOLENOID 277-6343

(29) COOLING FAN SPEED SENSOR 214-6863

194-AT16 GN -16 T750-AT15 BR -16

(50) ARC PROPORTIONAL SOLENOID 235-6500

1 2

BK-16 RD-16 BU-16

200-J155 200-J156 X971-J160 X971-J159

RH HEATED MIRROR (ATCH) 300-5512

AT-C12 3E3364

WH-18 BK-18

RH FLOOD 219-6485

1 2

AT-C9 1552269

RH FORWARD FLOOD 219-6486

1 2

AT-C2 1552269 1 2

BK-18 BK-18

1 2

RD-18 BK-18

(15) FORWARD LOW HORN 163-1201

AT-C4 1552269 AT-C5 1552269 1 2

CRANK LOCKOUT LAMP 246-9871 MACHINE LOCKOUT LAMP 246-9871

RD-18 BK-18

AT-C13 3E3370 997-AT30 OR -16 993-AT31 BR -16 F714-AT32 PK -16

(55) EXHAUST DIVERTER SOLENOID 297-4207

GN-16 GN-16

WH-18 BK-18

AT-C10 1552269

GY -16 BK -16

194-AT17 GN -16 J726-AT14 OR -16

RH HEATED MIRROR 300-0560

1 2

J-C40 3E3364

J-C31 3E3364

A B C

322-AT2 200-AT1

PU -14 BK -14

RH LAMP GP 238-2797

GN-18

1 2

INJECTOR 6 253-0615

619-AT6 GN -14 200-AT18 BK -14

BK-18 BU-18 BR-18 RD-18

AT-C8 3E3364

A572-AT29 PK -14 200-AT27 BK -14

BRAKE3 313-6361

1 2

BK-18 RD-18 WH-18

OR-18 BK-18 YL-18

A B C

(48) TURBO INLET PRESSURE SENSOR 161-9926

+5 VOLTS GROUND SIGNAL

RH FRONT LAMPS

(80) SERVICE BRAKE PRESSURE SWITCH 337-3404

J-C16 1552269

BK -18 BK -18

X971-J160 OR -18 200-J155 BK -18

OR -18 OR -18

J-C18 1552269 X971-J159 OR -18 200-J156 BK -18

1 2

(56) FRONT BRAKE SOLENOID 251-3268

GN-18 GN-18

(66) ARC SUPPRESSOR 218-4935

1 2

(74) FUEL DIFFERENTIAL PRESSURE SWITCH 275-1253

AR-C4 2304011 AN-C2 1552269 G856-AN8 G857-AN9

WH-18 YL-18

AN-C12 3E3364 1 2

F421-AR4 G833-AR5

CONN 20 TDC PROBE

995-AN11 BU-18 G833-AN36 PK-18

1 2

SIGNAL GROUND

(28) COOLANT TEMPERATURE SENSOR 197-8391

1 2

SIGNAL GROUND

(35) INTAKE MANIFOLD AIR TEMPERATURE SENSOR 197-8391

1 2

- S/T + S/T

(27) CAM SPEED/TIMING SENSOR 201-6617

AN-C5 1552269 C967-AN13 G833-AN38

BU-18 PK-18 AN-C8 1552269

E965-AN27 E966-AN26

BU-18 YL-18

YL-18 PK-18

1 2

(33) FUEL TEMPERATURE SENSOR 197-8391

SIGNAL GROUND

FUEL JUMPER HARNESS

AN-C10 1552269

E963-AN23 E964-AN22

WH -18

BK -14 BK -14

F715-AT10 PU -16 998-AT12 BR -16 F716-AT11 WH -16

BRAKE2 313-6361

1 2

H15

GY-16 GY -16

993-AT31 997-AT30

F715-AT10 PU -16 F716-AT11 WH -16 998-AT12 BR -16

RD-16 BK-16 BK-16 YL-16 GN-16 OR-16

200-AT18 BK -14 200-AT20 BK -14 200-AT1 BK -16 200-AT8 BK-14

614-AT9 619-AT4

H16

GN -16 GN -16

1 2

CP-C5 7E6513

K737-CP20 K739-CP23

194-AT16 194-AT17

322-AT2 606-AT7 200-AT24 BK -14 611-AT25 PU -14 A572-AT23 PK -14 200-AT21 BK -14 606-AT7 GY-16 619-AT4 GN -16 614-AT9 PU-16 322-AT2 GY -16

105-T22 200-T15 200-T23 308-T34 J725-T21 T782-T35

PK -14 GN-16 OR-16

CONN 27

INJECTOR 3 CP-C9 253-0615 1539693

GN-16-KYNAR BU-16-KYNAR

619-T11 GN -16 619-T3 GN -14

A572-T56 J725-T21 T782-T35

AT-C6 7X6222 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

200-T23 BK-16 200-T15 BK-16 200-T5 BK-14

GN -16

EVAC SERVICE TOOL

J-C33 9X0145

1 2

T858-CP14 GY-16-KYNAR T958-CP2 YL-16-KYNAR

619-T7

CONN 26

BK -16 BK -14

CP-C8 1539693

CP-C3 7E6513

PU-16-KYNAR YL-16-KYNAR BR-16-KYNAR BU-16-KYNAR GN-16-KYNAR WH-16-KYNAR

AN-C13 1552252

H19

BK-18 RD-18 WH-18

200-T5 BK-14 200-T6 BK -14 200-T54 BK -14 200-T55 BK -14 322-T33 GY-16 605-T2 YL-16 611-T40 PU-14 611-T57 PU -14 614-T41 PU-16 619-T3 GN -14 619-T11 GN-16 A572-T56 PK -14

308-T34 YL-16 322-T33 GY-16 605-T2 YL-16 611-T40 PU-14 611-T57 PU -14 614-T41 PU-16

J-C26 3E3370

A B C

RD-16

200-T53 BK -14 200-T1 BK-14

(16) INJECTORS

GY-16-HV WH-16-HV BR-16-HV GN-16-HV BU-16-HV

6

A B C

200-T6 BK -14 200-T54 BK -14 200-T55 BK -14

614-T41 PU -16 619-T7 GN -16 611-T40 PU -14 200-T1 BK-14 605-T2 YL-16 322-T33 GY -16 105-T22 RD-16 J725-T21 GN-16 T782-T35 OR-16 308-T34 YL-16 A572-T56 PK -14 611-T57 PU -14

CONN 25

J-C25 1698670 T784-J133 GN -16 T783-J134 PU -16 200-J169 BK -16

H18

BK-18 WH-18

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

CALLOUTS 200-J58 200-J207 200-J208 308-J90 605-J52 606-J54 614-J211 614-J212

BK -14 BK -14 BK -14 YL -16 YL -16 GY -16 PU -16 PU -16

Callout Number

H17

(Machine Location from Component Locations Table)

- S/T + S/T

(30) CRANK SPEED/TIMING SENSOR 214-2484

WH-18 GN-18 PK-18

A B C

+5 VOLTS GROUND SIGNAL

251-J84 635-J112 636-J111 175-J136 858-J86 J840-J98 J841-J99

(34) INTAKE MANIFOLD AIR PRESSURE SENSOR 239-5674

AN-C4 3E3370 A B C

A B C

Component Name

+5 VOLTS GROUND SIGNAL

(25) ATMOSPHERIC PRESSURE SENSOR 239-2395

+5 VOLTS GROUND SIGNAL

GROUND CIRCUIT

AG-C2 1552269

H8

AN-C7 1552267 G828-AN30 G829-AN34 R746-AN18

(52) VALVE GP - CONTROL 138-1234 Part Number

WIRE GROUP COLOR DESCRIPTIONS 1 2

G828-AN31 WH-18 G829-AN32 GN-18 R747-AN5 GY-18

H8

INJECTOR 1 253-0615

PU-18

T858-AN15 T962-AN25 T959-AN17 T961-AN16 T960-AN24

3 4 5

J725-T21 GN-16 200-T15 BK-16

A572-T9 PK -14 A572-T10 PK -14

A572-AT28 PK -14 200-AT26 BK -14

OR-16-HV

2

(73) CRANK LOCKOUT SWITCH 276-2332

105-T22

1 2 3 4 5 6 7 8 9 10 11 12

F715-J14 PU -16 F716-J17 WH -16 998-J30 BR -16

BR-16-KYNAR BU-16-KYNAR

T860-CP18 OR-16-KYNAR T962-CP6 WH-16-KYNAR

T860-AN14

1

1 2 3 4 5 6

T-C7 1552267

AN-C6 1552269

R746-AN18 PK -18 R747-AN5 GY -18 T725-AN44

1 2

CP-C7 7E6513

N707-AN43

(14) FORWARD HIGH HORN 174-7875

BK-18 BK-18

1 2

H15

T-C1 3E5179

614-J211 PU -16 619-J209 GN -16 611-J57 PU -14 200-J170 BK -14 605-J52 YL -16 322-J167 GY -16 105-J94 RD -16 J725-J153 GN -16 T782-J81 OR -16 308-J90 YL -16 A572-J173 PK -14 611-J164 PU -14

GN -16 GN -16

CP-C2 7E6513 T858-CP13 GY-16-KYNAR T957-CP1 PU-16-KYNAR

CONN 23

PK-18

PU-18

J-C17 1552252

PK -16 PU -16 WH -16 PU -16 OR -16 YL -16 PU -16 GN -16 OR -16 BU -16 YL -16 WH -16 WH -18 BR -16 OR -16 PU -16 GN -16 OR -18 200-J169 200-J170

BK -14

H17

YL-18 BU-18

GY -16 BK -16

H15

200-J207 BK -14 200-J208 BK -14 308-J90 YL -16 605-J52 YL -16 606-J54 GY -16 614-J211 PU -16 614-J212 PU -16

E964-AN22 WH-18 G857-AN9 YL-18

E966-AN26 E965-AN27

LH FLOOD 219-6485

H16

H17

C991-AN6

1 2

(76) MACHINE LOCKOUT SWITCH 139-2116

GY -16 GY -16

619-J210 619-J209

F714-J177 F715-J14 F716-J17 G834-J185 G835-J186 G877-J183 H801-J184 J725-J153 J726-J152 J765-J103 J805-J150 K988-J161 M728-J178 T750-J91 T782-J81 T783-J134 T784-J133 X971-J157

(68) A/C HIGH/LOW PRESSURE SWITCH 114-5333

E963-AN23 BK-18 G856-AN8 WH-18 GY-18

GN -14 BK -14

H15

771-J132 PU -16 993-J176 BR -16 997-J175 OR -16 998-J30 BR -16 A572-J173 PK -14 A572-J174 PK -14

200-J58

994-AN10

LH FORWARD FLOOD 219-6486

109-J110 RD-4 109-J5 RD-4

322-J168 322-J167

GN -16

HVAC

GN-18

PK -14

RD-4

611-J57 PU -14 611-J163 PU -14 611-J164 PU -14

NOTE A

1 2

1 2

105-T22 RD-16 308-T34 YL-16 T782-T35 OR-16 200-T23 BK-16

105-J94 RD -16 194-J200 GN -16 200-J140 BK -18

C-C15 1552269

BR-16-HV

WH-18 BK-18

H14

109-C10

1 2

1 2

(5) ALTERNATOR BREAKER 171-2211 H14

+

BK-18 BK-18

LH HEATED MIRROR (ATCH) 300-5512

T-C2 3E3364

H13

90

322-J59

1 2

177-J26

(6) MAIN POWER BREAKER 171-2211

(11) CHASSIS GROUND 4

C-C9 1552269

H19

(59) SERVICE BRAKE ACCUMULATOR CHARGE SOLENOID 277-6343

A B C

RD-4

BK-00

WH-18 BK-18

T-C4 1552273

200-T8 BK -14 200-T51 BK -14 200-T52 BK -16

BK-14

A572-T56 90

NEG

ALT R

995-AN11 BU-18 K739-AN40 BU-16-HV R746-AN18 PK-18 G829-AN2

PU -14 BK -14

BK -14

200-T54 BK -14 200-T55 BK -14 322-T33 GY -16 605-T2 YL-16 611-T40 PU-14 611-T57 PU -14 614-T41 PU-16 619-T3 GN -14 619-T11 GN-16

BUSS BAR

BK-00

1 2

LH FRONT LAMPS 200-T5

101-J113

LH HEATED MIRROR 300-0560

T-C20 1552269

RD-4

(2) ALTERNATOR 197-8820

GN-18

519-C47 522-C17

K737-AN4

611-T57 200-T55

(18) PRELUBE/EVAC/SECONDARY STEERING MOTOR 227-5525

RD-00

PRIM 12V BATTERY 2 153-5710

GN-16-HV

H19

H18 304-C49

K738-AN41

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120

J-C13 1552264 BK -16 BU -16 GN -16 PK -18 GY -16 WH -16 YL -16

J-C15 3E3388 1 2 3 4 5 6 7 8

635-AG8 BU-16 J841-AG7 YL-16

AG-C4 3E3388 1 2 3 4 5 6 7 8

251-AG5 635-AG8 636-AG10 175-AG4 858-AG6 J840-AG9 J841-AG7

BK -16 BU-16 GN-16 PK -18 GY -16 WH-16 YL-16

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF 1 2

RD-18 BK-18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

RH RED TPMS LAMP 246-9869

STARTING CIRCUIT STARTING AID CIRCUIT CHASSIS CONTROL CIRCUIT ENGINE CONTROL CIRCUIT

AG-C3 1552269 636-AG10 J840-AG9

GN-16 WH-16

HEATER AND AIR CONDITIONER CIRCUIT 1 2

RD-18 BK-18

TURN SIGNAL / WIPER WASHER CIRCUIT

RH GREEN TPMS LAMP 246-9870

CAT DATA LINK PAYLOAD CONTROL CIRCUIT

CONN 24 (40) RH FRONT STRUT PRESSURE SENSOR 214-6863

AG-C1 3E3370 175-AG4 251-AG5 858-AG6

(39) OIL PRESSURE SENSOR 239-2396

PK -18 BK -16 GY -16

A B C

OR-18 YL-18 GN-18

+BATTERY GROUND SIGNAL

RH FRONT STRUT (TPMS)

(20) WASHER MOTOR 7T-8891

(61) STARTING AID SOLENOID 239-1134

(22) PRELUBE/EVAC/SECONDARY STEERING RELAY 230-6278

POS

513-C27 519-C47

H18

G828-AN29 WH-18 G829-AN33 GN-18 994-AN10 GY-18 GN/BK-14 BK-14

GN-16 BK-16

H18

F715-C33 PU-16 F716-C34 WH-16 998-C41 BR-16 150-C40 RD-14

CONN 13 J-C12 1886210

A B C

C-C1 9X0141 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

A700-J119 OR-16 892-J121 BR-16 893-J122 GN-16 329-J44 YL-16 201-J46 BK-16 403-J33 GN-16 365-J43 YL-16 326-J45 RD-16 308-J120 YL-16 L913-J128 OR-16 L912-J127 WH-16 H802-J19 GY -16 F975-J125 OR -16 705-J205 PK -16 J765-J138 BU -16 998-J106 BR-16

YL -16 RD -16

GN-16 GN-16

1 2

727-J182 200-J188

RD-00

NEG

AN-C9 3E3370

1 2

CBL-XH1

619-J56

AN-C1 2274002

J2

ADEM III PRESS SNSR +5V

(81) STEERING PRESSURE SWITCH 313-5104

J-C35 7T5957

PU-16

J2

J-C21 1552267 J765-J67 BU-16 728-J60 BU-16

H420-J36

(3) BATTERIES

BK-00

C-C2 1552269

H8

H8

(54) DOWNSHIFT SOLENOID 302-3813 H22

200-C55

(44) TORQUE CONVERTER OIL TEMPERATURE SENSOR 134-2252

BK-14 BK-16

F975-J180 OR -16 J765-J146 BU -16 432-J142 PK -16

GN-16 GN-16

BK-16 BK-16 BK -16

(57) LOCKUP SOLENOID 302-3813

J-C30 3E3370

200-J47 BK -16 200-J53 BK -16 317-J123 YL -16 506-J166 PU -16 728-J60 BU-16 J765-J67 BU-16

WH-4

(10) CHASSIS GROUND 3

BK-14

GN-16 BR-16 PK -16 PU-16 WH-16 YL-16 OR -16 GY -16 BU -16 WH-16 OR-16

H22

IDENT

CBL-XK1

C-C11 1552269

K-C8 1552252 1 2 3 4 5 6 7 8 9 10 11 12

BK-14

308-C21 444-C46 705-C43 892-C24 893-C36 993-C31 997-C30

J-C29 1552269

E900-K3 E901-K8 E906-K10 E907-K17 703-K21 921-K22 704-K23 922-K29 705-K31 H802-K32

BK-00

308-C21

L904-J144 BU -16 202-J165 BK -16

WH -16

CBL-YY1

F714-C32

444-C46 BU -16 705-C43 PK -16 892-C24 BR-16 893-C36 GN-16 993-C31 BR -16 997-C30 OR -16 998-C7 BR-16 998-C41 BR-16 A700-C8 OR-16

CONN 15

109-J5

K-C4 3E5179

BK-12

893-C36 892-C24

(9) CHASSIS GROUND 2

F715-J14 PU -16 F716-J17 WH -16 998-J30 BR -16 150-J92 RD-14

PK -16

229-C13

997-C30 993-C31 A700-C8 998-C28

RD-4 BK -16 GN-18 OR-16 WH -16 WH-16

CONNECTS TO A-C23 VOL 2 LOC B-10

304-J109 BU -16

304-J109

GN-18

T-C19 1552269

(23) STARTER RELAY 118-3534

BK-18 BK-18

C-C12 1552269

CONN 16

444-J135

GY -16

703-K34

CBL-XA1

PRIM 12V BATTERY 1 153-5710

C-C14 1607689

OR -16

703-K6 BU-16 703-K21 BU -16

RD-00

H12

CONNECTS TO A-C25 VOL 2 LOC C-10

513-J51 OR -16 567-J22 WH -16 997-J175 OR -16 993-J176 BR -16 F702-J131 GN-16 F710-J35 BR-16 F717-J130 YL-16 F714-J177 PK -16

WH -16

GN-16 GN-16

1 2

LH LAMP GP 238-2798

T-C18 3E3364

T-C3 1552269 A572-T9 PK -14 200-T8 BK -14

H13

H12

CONN 17

CONN 14 OR -16

727-J181 727-J182

POS

(13) ENGINE GROUND

200-J47 BK -16 150-J118 RD-14 522-J16 WH-16

GN -16

E906-K10

CBL-XF1

LH GREEN TPMS LAMP 246-9870

RD-18 BK-18

BK-18 BU-18 BR-18 RD-18

T-C16 1552269

RD-4

306-J107 GN-16 E790-J108 PK-16

403-C11

365-C6 326-C2

922-J102 BR-16 E907-J50 GY -16 E906-J154 OR -16 126-J62 RD-16 921-J34 WH -16

1 2

AH-C3 1552269

J-C10 1552269

WH-4 GN-16

GN-16

109-J110

JUMPSTART RECEPTACLE DISC SWITCH

C-C4 1552267

H9

636-AH5 GN-16 J840-AH40 WH-16

(67) SECONDARY STEERING RELAY ARC SUPPRESSOR 218-4935

1 2

WH-4

C-C3 1552269

CONN 10 E900-K3

BAT

T-C17 1552269 A572-T10 PK -14 200-T54 BK -14

LH RED TPMS LAMP 246-9869

RD-18 BK-18

1 2 3 4 5 6

GN -16

322-T33 200-T52

BK-16 BK-16

109-C10

200-J129 200-J114

J764-J69 BR-16 H802-J63 GY -16 E901-J24 GN -16 E900-J158 WH -16 704-J27 GY -16 703-J20 BU -16 705-J206 PK -16

200-J187 200-J188

BK-16

CBL-XE1 304-C49

619-T11

(36) LH FRONT STRUT PRESSURE SENSOR 221-3417

+BATTERY GROUND SIGNAL

H14

GN-16 BK-16

109-J5 RD-4 177-J26 RD-4

MOTOR

J-C9 9X1343

J764-K9 H802-K32 E901-K1 E900-K35 704-K28 703-K34 705-K31

S

MTR

CONNECTS TO A-C11 VOL 2 LOC D-10

H9

H-C16 1552269

1 2

OR-18 YL-18 GN-18

(4) BATTERY DISCONNECT GP 237-7602

G

329-C4 201-C5

J-C2 9X0145

AH-C2 1552269 635-AH41 BU-16 J841-AH42 YL-16

J-C32 1552269 727-J181 200-J187

WH-4 (19) STARTER MOTOR 237-1962

H8

K-C1 7X6222

A B C

H16

(31) ENGINE SPEED SENSOR 189-5746

F975-H22 OR -16 J765-H26 BU-16 446-H4 PU-16

A B C

PK -18 BK -16 YL -16

(12) CHASSIS GROUND 5

H-C9 1552267 (26) BRAKE OIL TEMPERATURE SENSOR 134-2252

251-AH2 BK -16 635-AH41 BU-16 636-AH5 GN-16 175-AH1 PK -18 859-AH3 YL -16 J840-AH40 WH-16 J841-AH42 YL-16

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

175-AH1 251-AH2 859-AH3

H14

CBL-XF2

H10

H9

AH-C4 3E3388

LH FRONT STRUT (TPMS)

E790-J108 PK-16 H420-J36 PU-16

INTERFACE PLATE TO CAB

YL -16 YL -16

J-C3 3E3388

605-T2 YL -16 200-T51 BK-14 614-T41 PU -16 611-T40 PU -14

AH-C1 3E3370

CONN 21

304-J109 306-J107

J-C14 9X0141

F975-J125 OR -16 F975-J180 OR -16 H802-J19 GY -16 J765-J146 BU -16 J805-J149 YL-16 J805-J150 YL -16 200-J47 201-J46 308-J120 513-J51 567-J22

200-J114

J-C27 7X6222

H801-J184 PU -16 H802-J25 GY -16 H803-J145 BU -16 J725-J153 GN -16 J726-J152 OR -16 J727-J151 YL -16 J764-J69 BR-16 J765-J8 BU -16 J765-J61 BU -16 J765-J103 BU -16

RD-14 RD-14 BK -16 BK-14 BK-16 BK -16 YL -16 RD-16 YL-16 YL-16 GN-16 PK -16

RD -4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

J-C11 1552264 251-J12 BK-16 635-J83 BU-16 636-J85 GN-16 175-J88 PK-18 859-J87 YL-16 J840-J101 WH-16 J841-J100 YL-16

109-J5 RD-4 177-J26 RD-4

H8 H3

G704-H23 H801-H31

1 2

PK -14

H10

GN-16 PU-16

H-C5 1552269 (52) BODY UP SOLENOID 224-4316

327-J37 PK -16 769-J75 BU-16 770-J6 GN-16 773-J76 GY-16 774-J77 YL-16 775-J9 BR-16 767-J4 WH-16 H801-J78 PU-16 444-J135 BU -16 E750-J79 PU-16 998-J106 BR -16 E718-J95 PK -16 G877-J183 YL -16 H801-J184 PU -16 331-J189 OR-16 F975-J7 OR -16 612-J74 GY-16 E900-J158 WH -16 E901-J24 GN-16 E906-J154 OR -16 E907-J50 GY-16 A958-J139 WH -16 H802-J25 GY-16 K952-J80 BR-16 J765-J61 BU-16 604-J2 OR-16 J764-J69 BR -16

F710-J35 BR -16 F717-J130 YL -16 F975-J7 OR-16 G704-J72 YL -16 G705-J96 GN-16 G834-J185 PU -16 G835-J186 OR -16 G877-J183 YL -16 H420-J36 PU -16 H801-J78 PU -16

200-J47 201-J46 308-J120 513-J51 567-J22

CONNECTS TO A-C33 VOL 2 LOC E-10

J-C41 1835784

A572-J172

A700-J119 A958-J139 E718-J95 E750-J79 E790-J108 E900-J158 E901-J24 E906-J154 E907-J50 F702-J131

CONN 19

PK -16

(62) STEERING SYSTEM DISABLE SOLENOID 263-1394

H-C4 1552269 (51) BODY DOWN SOLENOID 224-4316

705-J23

PK -14 PK -14

YL-16 YL-16

BR-16 WH -16 OR-16 YL -16 GN -16 BU-16 WH -16 BR -16 GN -16 YL-16 PK -16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

105-J94 RD -16 194-J200 GN -16 200-J140 BK -18 322-J59 GY -16 611-J57 PU -14 611-J163 PU -14 611-J164 PU -14 619-J56 GN -16 771-J132 PU -16 993-J176 BR -16 997-J175 OR -16 998-J30 BR -16 A572-J173 PK -14 A572-J174 PK -14 F714-J177 PK -16 F715-J14 PU -16 F716-J17 WH -16 G834-J185 PU -16 G835-J186 OR -16 G877-J183 YL -16 H801-J184 PU -16 J725-J153 GN -16 J726-J152 OR -16 J765-J103 BU -16 J805-J150 YL -16 K988-J161 WH -16 M728-J178 WH -18 T750-J91 BR -16 T782-J81 OR -16 T783-J134 PU -16 T784-J133 GN -16 X971-J157 OR -18

727-J13

J-C8 1552269

H-C12 H-C10 3E3364 1552269

CONN 1

PU -14

998-J106 BR-16 A700-J119 OR-16 F702-J131 GN-16 F710-J35 BR-16 F717-J130 YL-16 F975-J125 OR -16 F975-J180 OR -16 H802-J19 GY -16 J765-J138 BU-16 J765-J146 BU -16 L904-J144 BU -16 L912-J127 WH-16 L913-J128 OR-16

(17) A/C CONTROL MODULE 169-7443

LIGHTS-RH REAR

721-J29 722-J38 723-J40 724-J42 725-J48 726-J49 921-J34 922-J102 G705-J96 G704-J72 432-J142

892-J121 BR-16 893-J122 GN -16 921-J34 WH-16 922-J102 BR-16 998-J106 BR-16

444-J135 BU-16 513-J51 OR -16 522-J16 WH-16 567-J22 WH -16 705-J205 PK -16 892-J121 BR-16 893-J122 GN-16

BU -16

858-J86 GY -16 859-J87 YL-16 860-J11 PK-16 861-J89 PU-16 703-J20 BU-16 704-J27 GY -16 705-J23 PK-16 G835-J186 OR -16 G834-J185 PU -16 506-J166 PU -16

770-J6 GN -16 771-J132 PU -16 773-J76 GY -16 774-J77 YL -16 775-J9 BR -16 801-J70 PK-16 858-J86 GY-16 859-J87 YL -16 860-J11 PK -16 861-J89 PU -16

A572-J173 A572-J174

PK-18

L904-J144 BU -16 202-J165 BK -16 J840-J3 WH-16 J841-J1 YL -16

721-J29 BR -16 722-J38 WH-16 723-J40 OR -16 724-J42 YL-16 725-J48 GN-16 726-J49 BU -16 727-J13 GN-16 728-J60 BU-16 767-J4 WH -16 769-J75 BU -16

109-J5 RD-4 200-J114 BK-16 304-J109 WH-4 993-J176 BR -16 997-J175 OR -16 998-J30 BR -16 F714-J177 PK -16 F715-J14 PU -16 F716-J17 WH -16

BK -14 BK -14

175-J137

GY -16 PU -16 GN -16 BU -16 GN-16 BU -16 GY-16

PK -16 PK-16

109-J5 RD-4 200-J114 BK-16 304-J109 WH-4 993-J176 BR -16 997-J175 OR -16 998-J30 BR -16 F714-J177 PK -16 F715-J14 PU -16 F716-J17 WH -16

BR-16 YL-16 YL-16

200-J171

705-J206 705-J205

105-J94 RD -16 177-J26 RD-4 194-J200 GN -16 200-J140 BK -18 306-J107 GN-16 322-J59 GY -16 611-J57 PU -14 611-J163 PU -14 611-J164 PU -14 619-J56 GN -16 727-J13 GN-16 771-J132 PU -16 A572-J173 PK -14 A572-J174 PK -14 E790-J108 PK-16 G834-J185 PU -16 G835-J186 OR -16 G877-J183 YL -16 H420-J36 PU-16 H801-J184 PU -16 J725-J153 GN -16 J726-J152 OR -16 J765-J103 BU -16 J805-J150 YL -16 K988-J161 WH -16 M728-J178 WH -18 T750-J91 BR -16 T782-J81 OR -16 T783-J134 PU -16 T784-J133 GN -16 X971-J157 OR -18

YL-16 GN-16 PU-16

126-J62 RD -16 447-J39 PK-16 635-J115 BU-16 636-J116 GN -16

611-J162

612-J74 614-J21 619-J56 635-J115 636-J116 703-J20 704-J27

G704-J72 YL-16 G705-J96 GN-16 H801-J78 PU-16 H802-J19 GY -16 H802-J25 GY-16 H803-J145 BU -16 J764-J69 BR-16 J765-J8 BU -16 J765-J61 BU-16 J765-J146 BU -16 J805-J148 YL-16 J805-J149 YL -16 J805-J150 YL-16 J840-J3 WH-16 J841-J1 YL-16 K952-J80 BR-16

861-J89 PU-16 921-J34 WH -16 922-J102 BR-16 A958-J139 WH-16 E718-J95 PK-16 E750-J79 PU-16 E900-J158 WH -16 E901-J24 GN -16 E906-J154 OR -16 E907-J50 GY -16

J-C5 9X7147

YL-16 GY-16

611-J163 PU -14 611-J164 PU -14 611-J57 PU -14

A958-J139 WH-16 E718-J95 PK-16 E750-J79 PU-16 E900-J158 WH-16 E901-J24 GN-16 E906-J154 OR-16 E907-J50 GY-16 F975-J7 OR-16 F975-J125 OR -16 F975-J180 OR -16

767-J4 WH-16 769-J75 BU-16 770-J6 GN-16 773-J76 GY-16 774-J77 YL-16 775-J9 BR-16 801-J70 PK-16 858-J86 GY-16 859-J87 YL-16 860-J11 PK-16

RD-16 BK -16 BK -16 YL -16 PU -16 BU -16 GY -16 PK -16 BR-16 WH-16

605-J10 606-J55

774-J77 YL-16 775-J9 BR-16 801-J70 PK-16 858-J86 GY-16 859-J87 YL-16 860-J11 PK-16 861-J89 PU-16 921-J34 WH-16 922-J102 BR-16

PU-16

635-J112 BU-16 635-J83 BU-16

YL-16 GY-16 GY-16 PU-16 BU-16 GN-16 BU-16 GY-16 PK -16 BR-16

T-C15 1552273

H6

RD -16 RD-16 RD-14 RD-14 PK -18 RD-4 GN -16 BK -14 BK -18 BK-16 BK -16

251-J73 BK-16 306-J107 GN-16 308-J126 YL -16 317-J123 YL -16 322-J59 GY -16 326-J45 RD -16 327-J37 PK-16 329-J44 YL -16 331-J189 OR-16 365-J43 YL -16 403-J33 GN-16 426-J64 BR -16 432-J142 PK -16 444-J135 BU-16 446-J93 PU -16 447-J39 PK -16 506-J166 PU -16 521-J18 YL-16 522-J16 WH-16 604-J2 OR -16

722-J38 WH-16 723-J40 OR-16 724-J42 YL-16 725-J48 GN-16 726-J49 BU-16 728-J60 BU-16 767-J4 WH-16 769-J75 BU-16 770-J6 GN-16 773-J76 GY-16

GY-16 614-J21

769-E2 BU -16 770-E5 GN -16 773-E14 GY-16 774-E37 YL-16 775-E27 BR-16 860-E11 PK-16 861-E39 PU-16 E750-E9 PU-16

OR-16 BK-16 GY-16 PU-16 GY-16 PK-18 BK-16 PK -16

605-J10 606-J55 612-J74 614-J21 635-J115 636-J116 703-J20 704-J27 705-J206 721-J29

YL-16 YL-16

606-J55

614-J71 PU-16 614-J211 PU -16 614-J212 PU -16

635-J112 BU-16 636-J111 GN-16 858-J86 GY-16 J840-J98 WH-16 J841-J99 YL-16

OR-16

YL-16 GY-16

GY-16 GY-16

E-C6 1552252 1 2 3 4 5 6 7 8 9 10 11 12

H9

PK-18

200-E89

OR-16 OR-16

605-J52 605-J31

612-J74

723-J40 OR-16 724-J42 YL-16 725-J48 GN-16 726-J49 BU-16 728-J60 BU-16 921-J34 WH -16 922-J102 BR-16 E900-J158 WH -16 E901-J24 GN -16 E906-J154 OR -16

BU -16

K952-J80

612-E50 612-E52

767-E7 767-E8

PK -16

J765-J141

BK-16

317-J123 YL -16 327-J37 PK-16 331-J189 OR-16 426-J64 BR-16 446-J93 PU-16 447-J39 PK-16 506-J166 PU -16 604-J2 OR-16

PU-16

126-J62 200-J47 200-J53 317-J123 506-J166 703-J20 704-J27 705-J206 721-J29 722-J38

606-J32 GY-16 612-J74 GY-16 769-J75 BU-16 770-J6 GN-16 614-J71 PU-16 773-J76 GY-16 774-J77 YL-16 775-J9 BR-16 331-J189 OR-16

175-E3

605-E40 606-E10

AC-C3 1552272 614-AC4 PU -16 200-AC10 BK -16 604-AC1 OR -16 606-AC5 GY -16 175-AC6

BR-16

331-E51 E-C5 1552269

(1) BACKUP ALARM 213-9100

200-J97 BK-16 251-J117 BK-16 767-J4 WH -16 604-J2 OR-16 605-J31 YL-16

327-J37 PK-16 331-J189 OR-16 426-J64 BR-16 446-J93 PU-16 447-J39 PK-16 506-J166 PU -16 513-J51 OR -16 521-J18 YL-16 567-J22 WH -16 604-J2 OR-16

YL -16

J-C23 7X6222

175-J82 PK-18 860-J11 PK-16 861-J89 PU-16 E750-J79 PU-16

PK-18

BK -16

251-J73

175-J82 PK -18 200-J97 BK -16 251-J117 BK -16 331-J189 OR-16 604-J2 OR -16 605-J31 YL -16 606-J32 GY -16 612-J74 GY -16 614-J71 PU -16 767-J4 WH-16 769-J75 BU -16 770-J6 GN -16 773-J76 GY -16 774-J77 YL -16 775-J9 BR -16 860-J11 PK -16 861-J89 PU -16 E750-J79 PU -16 J765-J141 BU-16 K952-J80 BR -16

CONN 7

LH REAR STOP/TAIL LAMP 232-6136

S

BU -16

K952-E22

CONN 3

LIGHTS-LH REAR

YL-16

H803-J145 BU-16 H802-J147 GY-16 426-J64 BR-16 201-J28 BK-16

BU -16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

175-E3 PK-18 860-E11 PK-16 861-E39 PU-16 E750-E9 PU-16 604-E48 200-E41 612-E52 614-E46 605-E40 175-E12 251-E44 861-E39

T749-J65

251-J12 BK-16 251-J117 BK-16 251-J84 BK-16

251-J73 BK-16 308-J120 YL-16 308-J126 YL-16 317-J123 YL -16

201-J105 BK-16 201-J46 BK-16

YL-16

E-C1 9X0145

E-C3 1552252 1 2 3 4 5 6 7 8 9 10 11 12

BU-16

R971-J41 YL-16 J765-J143 BU-16 801-J70 PK-16 200-J15 BK -16 327-J37 PK-16 E718-J95 PK-16 A958-J139 WH-16

PU-16

J765-H25

R971-H34

AE-C5 3E3370 175-AE6 PK -16 251-AE7 BK -16 861-AE10 PU -16 AE-C1 E-C7 3E5179 3E5179 1 604-AE1 OR -16 2 200-AE2 BK -16 3 612-AE3 GY -16 4 614-AE4 PU -16 5 605-AE5 YL -16 6 175-AE6 PK -16 7 251-AE7 BK -16 8 861-AE10 PU -16

J765-J66

H801-J78 PU-16 F975-J124 OR-16 G704-J72 YL-16 G705-J96 GN-16

GY -16 BU -16

BU -16 BU -16 BU-16

E-C4 1552272 E750-E9 PU-16 J765-E55 BU-16

1 2 3 4

446-J93

YL-16 GN-16

606-E10 GY-16 612-E15 GY-16 769-E2 BU -16 770-E5 GN -16 614-E16 PU-16 773-E14 GY-16 774-E37 YL-16 775-E27 BR-16 331-E51 OR-16

(37) LH REAR STRUT PRESSURE SENSOR 221-3417

WH-18 BK-18

1

201-J28 BK-16 201-J104 BK-16

J-C7 9X0145

446-H4 PU -16 801-H37 PK-16 A958-H43 WH -16 E718-H40 PK -16 F975-H22 OR -16

H802-H44 H803-H42

2 3

J-C20 1552267

447-J39 PK-16 201-J104 BK-16

CONN 8

CONN 5

(70) BODY UP SWITCH 261-8652

PU-16 OR-16 YL-16 GN-16

175-J137

308-J120 308-J126

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

R971-H34 YL-16 J765-H25 BU -16 801-H37 PK-16 200-H38 BK-16 327-H41 PK -16 E718-H40 PK -16 A958-H43 WH -16

YL -16 GN -16 PU -16 PU -16 BU -16

775-E27 BR-16 774-E37 YL-16 773-E14 GY-16 K952-E22 BR-16

A B C

RD-18 BU-18

PU-16

H801-H21 F975-H22 G704-H23 G705-H24

446-H4 PU-16 801-H37 PK -16 F975-H22 OR -16

E-C2 1552272 1 2 3 4

1 2 3 4

446-H4

CONN 4 A B C

BK-18

H-C1 7X6222

AK-C3 2304013 +8 TO +13V GROUND SIGNAL

CONN 9

RD-16

200-J47

308-J90

YL -16

G704-H23 G705-H24 H801-H30 H801-H31 J765-H26

(58) PARKING BRAKE SOLENOID 289-0585

(38) LH REAR WHEEL SPEED SENSOR 204-0761

1 2

L-C2 J-C24 3E3364 1552269 1 PK-16 2 BK-16

(79) SECONDARY STEERING PRESSURE SWITCH 9X-4455 H-C13 3E3370

AP-C3 1552272 1 774-AP5 YL-16 2 K952-AP3 BR-16 3 K952-AP4 BR-16 4 775-AP2 BR-16

BK-18 BK-18

(24) FUEL LEVEL SENDER 212-1438

L-C1 1552269 447-L1 201-L2

126-J62 175-J88 PK-18 175-J136 PK-18 175-J82 PK-18

105-J94 126-J62 150-J92 150-J118 175-J137 177-J26 194-J200 200-J129 200-J140 201-J105 202-J165

126-J62 RD-16 175-J137 PK-18 200-J47 BK -16 201-J46 BK -16 201-J105 BK-16

PLATE AS 209-4562

40T JUMPER FOR BRAKE SWITCH REMOVE FOR 50 TON USE

(R) S-1

(Dimensions: 56 inches x 35 inches)

H5 H6

42 Page,

KENR8976 VOL 1 of 2

H5

H8

The following wire pairs must be twisted at least 1 turn per 25mm: 875 892 E900 E906 F418 G856 L912 Y787

& & & & & & & &

876 893 E901 E907 F419 G857 L913 Y788

OTHER COLOR DESCRIPTIONS HIGHWAYS

ABBREV

COLOR

RD WH OR YL PK BK GY PU BR GN BU

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

SYMBOL

DESCRIPTION CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT SPLICE BLADE, SPADE, RING OR SCREW TERMINAL

THIS SCHEMATIC IS FOR THE 770 AND 772 OFF-HIGHWAY TRUCK ELECTRICAL SYSTEM VOLUME 1 of 2: CHASSIS, TRANSMISSION, AND ENGINE MEDIA NUMBER: KENR8976 SCHEMATIC PART NUMBER: 270-8665, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

KENR8976 January 2013

CONN 33 114

96

105

Component Location Schematic Location

Machine Location

Alarm - Action

H-9

88

Breaker - A/C

I-9

89

Component

121 104 106 98 117 CONN 46

132 97

CONN 18 CONN 34 CONN 19

103 95

CONN 17

Machine Location

Resistor - LH Turn

D-2

118

Resistor - RH Turn

D-2

119

Connector Location Schematic Location

Breaker - Engine ECM

I-9

90

Retarder Lever AS

H-3

120

Breaker - Headlamp

I-6

91

Seat GP

J-14

121

Camera - Rear View *NOT SHOWN

A-9

92

Sensor - Hoist Position

B-5

122

CONN 15

B-10 B-10

Connector Number

Column Switch AS

G-1

93

Sensor - Secondary Brake Pedal

C-5

123

CONN 16

Converter - 12V

I-14

94

Sensor - Shift Lever

B-5

124

CONN 17

C-10

ECM - Chassis

E-15

95

Sensor - Throttle Position

C-5

125

CONN 18

D-10

ECM - Product Link

G-8

96

Shifter GP

B-5

126

CONN 19

E-10 I-14, E-9

ECM - TPMS

E-16

97

Switch - A/C Enable

C-3

127

CONN 33

Flasher AS (24V)

H-3

98

Switch - ARC On/Off

F-2

128

CONN 34

G-11

Fuse Block AS

J-8

99

Switch - Backlight Adjust

D-2

129

CONN 35

G-11

Ground - Cab

A-11

100

Switch - Blower

B-4

130

CONN 36

H-11

Instrument Cluster

E-2

101

Switch - Compression Brake

B-2

131

CONN 37

H-11 H-9

Messenger

B-3

102

Switch - Dome Lamp

H-3

132

CONN 38 - Beacon (ATCH)

Mini Fuse and Relay Block AS

I-1

103

Switch - Drive Gear Down

B-5

133

CONN 39 - Payload Download Port

I-9

Module - Intermittent Wiper Delay

G-3

104

Switch - Drive Gear Up

B-5

134

CONN 40

B-7

Monitor - Rear Vision

A-8

105

Switch - Front Brake

C-2

135

CONN 41 - ET Connector

I-6 D-5

Motor - Blower

D-1

106

Switch - Hazard

F-3

136

CONN 42

Motor - Front Wiper

F-1

107

Switch - Headlamp

F-2

137

CONN 43

G-5

Outlet - 12V Power

I-9

108

Switch - Heated Mirror

C-3

138

CONN 44

G-5

Radio - Product Link

G-9

109

Switch - Horn

H-3

139

CONN 45

I-5

CONN 46

E-1

Relay - Diverter

G-11

110

Switch - Key

B-4

140

Relay - Heated Mirror

G-10

111

Switch - Secondary Steering

B-2

141

I-6

112

Switch - TCS Test

C-2

142

Relay - Main Power

C

Schematic Location

Component

Relay Box AS

H-15

113

Switch - Temperature Select

A-4

143

Resistor - Blower

D-1

114

Switch - Throttle Lock

C-3

144

Resistor - CAN A Data Link 1

C-5

115

Thermostat - HVAC

D-1

145

Resistor - CAN A Data Link 2

C-5

116

Valve - Water

D-1

146

Resistor - HVAC (Thermal)

C-1

117

770 and 772 Off-Highway Truck Electrical System 770: BZZ186-452

772: RLB350-526

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

100 107 CONN 44

123

125

110

111

113

94

CONN 16 CONN 15

*COMPONENTS 123 AND 125 ARE NOT SHOWN

FRONT CAB VIEW

136

144

101

135

Volume 2 of 2: Cab

VIEW OF AREA “C”

ECM COMPARTMENT VIEW

142

141

137

102

129

CIRCUIT BREAKER/ FUSE PANEL

112

127

© 2013 Caterpillar, All Rights Reserved

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols

134

Symbols

CONN 45

*REAR VIEW

T

Pressure Symbol

CONN 38

Temperature Symbol

Level Symbol

Flow Symbol

Circuit Breaker Symbol

Symbols and Definitions Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

139 CONN 40

91

140

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

133

126

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

99 128

131

CIGAR LIGHTER

138

143

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

130

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

CONN 35

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

88

93

CONN 39 CONN 37

CONN 36

Harness and Wire Symbols Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

CONN 41

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

L-C12 3E-5179

AG-C4 111-7898

120

L-C12 3E-5179

1

Part Number: for Connector Plug

116

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2

CONN 43 *REAR VIEW

115

119

118

Plug

90

CONN 42

108

89

124

122

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

5A Fuse (5 Amps)

Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

STEERING WHEEL

SHIFTER GP

Component Identifiers (CID¹) Module Identifier (MID²) Chassis Control System (MID No. 087) CID

Component

0041

8 VDC Sensor Power Supply

0096

Fuel Level Sensor

0144

Backup Alarm Relay

0168

Electrical System Voltage

0177

Transmission Oil Temperature Sensor

0190

Engine Speed Sensor

0379

Autolube Pressure Sensor

0420

Secondary Steering Relay

0444

Starter Motor Relay

0533

Brake ECM

0585

Transmission Output Speed Sensor 1

0558

Autolube Relay

0590

Engine ECM

Failure Mode Identifiers (FMI)¹

0637

Backup Alarm

0669

Transmission Input Speed Sensor

0673

Transmission Output Speed Sensor 2

0

Data valid but above normal operational range.

0702

Transmission Gear Lever Selector Sensor

1

Data valid but below normal operational range.

0709

Transmission Lockup Clutch Solenoid

2

Data erratic, intermittent, or incorrect.

0718

Transmission System

3

Voltage above normal or shorted high.

0724

Hoist Raise Solenoid

4

Voltage below normal or shorted low.

0725

Hoist Lower Solenoid

5

Current below normal or open circuit.

0773

Hoist Lever Sensor

6

Current above normal or grounded circuit.

0826

Torque Converter Oil Temperature Sensor

7

Mechanical system not responding properly.

0967

Machine Application

8

Abnormal frequency, pulse width, or period.

1245

Accumulator Bleed Relay

9

Abnormal update.

1326

ECM Location Code

10

Abnormal rate of change.

FMI No.

Failure Description

Resistor Specifications Component Description

Part No. 134-2540

Resistor

167-7801

Resistor Resistor

CAN Data Link 1 CAN Data Link 2 LH Turn

1401

Transmission Solenoid 1

11

Failure mode not identifiable.

1402

Transmission Solenoid 2

12

Bad device or component.

239-9368

1403

Transmission Solenoid 3

13

Out of calibration.

¹ At room temperature unless otherwise noted.

1404

Transmission Solenoid 4

14

Parameter failures.

1405

Transmission Solenoid 5

15

Parameter failures.

1406

Transmission Solenoid 6

16

Parameter not available.

1407

Transmission Solenoid 7

17

Module not responding.

1674

Proportional Solenoid Feedback Return 1

18

Sensor supply fault.

1675

Proportional Solenoid Feedback Return 2

19

Condition not met.

2177

Primary Steering Shutoff Solenoid

20

Parameter failures.

2448

Graphical Display Module

267

Remote Shutdown Input

533

Brake Control

590

Engine Control Module

824

TPMS Lamp #1 (GREEN)

825

TPMS Lamp #2 (RED)

838

Left Front Strut Pressure Sensor

839

Right Front Strut Pressure Sensor

840

Left Rear Strut Pressure Sensor

841

Right Rear Strut Pressure Sensor

890

Telemetry Data Link

1273

Chassis Control Module

2183

Payload Monitoring System

2448

Graphical Display Module

TPMS Control System

¹ The CID is a diagnostic code that indicates which circuit is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

9X-1123

Component Part Number

325-AG135 PK-14

CIRCUIT BREAKER/FUSE PANEL

DASH VIEW

Receptacle Pin or Socket Number

RH Turn Temperature

Resistance (Ohms)¹ 120 ± 10%

Related Electrical Service Manuals Title Cross Reference for Electrical Connectors:

390 ± 5% 27,000 ± 1%

Form Number REHS0970

Chassis Control:

RENR7871

TPMS Control:

RENR8344

Wire Gauge Wire Color

42 Page,

146

(Dimensions: 56 inches x 35 inches)

145

KENR8976 VOL 2 of 2

109

87 87a 85

200 619 102 610

85

86

30

114 320 322

87 87a

30 86

320 114 322

A-C32 2426113

575 200 591 118 500

R11-30 R11-86 R11-85 R11-87 R11-87a

A B C D E F G H

R6-85 R6-30 F709

R11-30 958 F710 165 998 317 103 R11-86

NO CONNECTION R6-86 R6-87

320-A13 114-A14 322-A15

OR-16 RD-16 GY-16

200-A16 619-A17 102-A18 610-A19

BK-16 GN-16 RD-14 OR-16

A B C D E F G H

575-A24 591-A25 200-A26 118-A27

YL-16 WH-16 BK-16 GY-16

500-A28

BR-16

A B C D E F G H

604-A39 OR-16 136-A256 GN-16

H27

A-C15 1733141 A B C D E F G H

958-A38 F710-A20 165-A23 998-A22 317-A21 103-A41

126-A116 126-A117 126-A119 126-A118 126-A120

YL-16 BR-16 YL-16 BR-16 YL-16 RD-16

140-A212 BU -16 141-A33 PK -14 676-A284 PU -18 A571-A211 PU -18 A572-A249 PK -18 140-A212 BU -16 141-A33 PK -14 676-A284 PU -18 A571-A211 PU -18 A572-A249 PK -18 126-A114 126-A115 126-A137

RD-16 RD-16 RD-16 RD-16 RD-16

BK -14

H25 H25

170-A75 RD-16 170-A76 RD-16 170-A77 RD-16 251-A69 BK-16 251-A70 BK-16 251-A71 BK-16 308-A110 YL-16 635-A109 BU-16 636-A107 GN-16 858-A103 GY-16 859-A102 YL-16 860-A105 PK-16 861-A104 PU-16 892-A128 BR-16 893-A129 GN-16 E972-A123 BU-16 F418-A66 GN-16 F419-A65 YL-16 J840-A106 WH-16 J841-A108 YL-16

H53

(97) TPMS ECM 169-0489

(95) CHASSIS ECM 304-5687

J1

A-C4 1607689 170-A77 251-A71

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

+BATTERY GROUND SWITCH TO GROUND 1 SWITCH TO GROUND 2 SWITCH TO GROUND 3 CAT DATALINK CAT DATALINK + PWM DRIVER 1 LF STRUT PRESS RF STRUT PRESS ANALOG INPUT 8 ANALOG INPUT 9 +BATTERY GROUND SWITCH TO GROUND 4 SWITCH TO GROUND 5 SWITCH TO GROUND 6 PWM DRIVER 2 LR STRUT PRESS RR STRUT PRESS ANALOG INPUT 10 ANALOG INPUT 11 TPMS GREEN LAMP TPMS GREEN LAMP RETURN SWITCH TO GROUND 7 SWITCH TO GROUND 8 500 HZ PWM INPUT 5 500 HZ PWM INPUT 6 ANALOG INPUT 12 ANALOG INPUT 13 TPMS RED LAMP TPMS RED LAMP RETURN SWITCH TO GROUND 9 SWITCH TO GROUND 10 500 HZ PWM INPUT 7 500 HZ PWM INPUT 8 ANALOG INPUT 14 ANALOG INPUT 15 LAMP DRIVER (HIGH SIDE) LAMP RETURN SWITCH TO GROUND 11 SWITCH TO GROUND 12 500 HZ PWM INPUT 9 500 HZ PWM INPUT 10 KEY SWITCH INPUT ALTERNATOR R TERMINAL LAMP DRIVER (HIGH SIDE) LAMP RETURN SWITCH TO GROUND 13 SWITCH TO GROUND 14 SWITCH TO GROUND 15 PWM DRIVER 3 PWM DRIVER 4 PWM DRIVER 5 PWM RETURN KEYPAD INPUT LAMP DRIVER 3 (HIGH SIDE) LAMP RETURN 3 SWITCH TO GROUND 16 SWITCH TO GROUND 17 SWITCH TO GROUND 18 SINKING DRIVER 2 SINKING DRIVER 1 SOLENOID RETURN PWM DRIVER 6 PWM DRIVER 7 PWM DRIVER 8 GROUND +BATTERY

859-A102 858-A103 170-A75 251-A69

SPI DATA J1939 DATALINK HI SPEED INPUT 3 SPEED INPUT 3 +

SWITCH TO GROUND 22 SWITCH TO GROUND 23 SWITCH TO GROUND 24 DIGITAL SENSOR RETURN SPI LOAD J1939 DATALINK LOW SPEED INPUT 4 SPEED INPUT 4 +

SWITCH TO GROUND 25 SWITCH TO GROUND 26 SPI CLOCK J1939 DATALINK SHIELD SPEED INPUT 5 SPEED INPUT 5 + RS-232 TX1 RS-232 RX1 SWITCH TO GROUND 27 SWITCH TO GROUND 28 ANALOG INPUT 1 ANALOG INPUT 2 SPEED INPUT 6 SPEED INPUT 6 + RS-232 TX2 RS-232 RX2 SWITCH TO GROUND 29 SWITCH TO GROUND 30 ANALOG INPUT 3 ANALOG INPUT 4 SPEED INPUT 1 SPEED INPUT 1 + SWITCH TO BATTERY 1 SWITCH TO BATTERY 2 SWITCH TO GROUND 31 SWITCH TO GROUND 32 SWITCH TO GROUND 33 ANALOG SENSOR RETURN ANALOG INPUT 5 ANALOG INPUT 6 SPEED INPUT 2 SPEED INPUT 2 + SWITCH TO BATTERY 3 SWITCH TO BATTERY 4 SWITCH TO GROUND 34 SWITCH TO GROUND 35 SWITCH TO GROUND 36 5V SENSOR SUPPLY 8V SENSOR SUPPLY 12V INSTRUMENT SUPPLY DIGITAL SENSOR RETURN ANALOG INPUT 7 BACKLIGHT SENSOR INPUT

J2

BR-16 GN-16 CAT DATA LINK + +5V SENSOR SUPPLY XMSN DOWNSHIFT SOL BATTERY - (GND)

YL-16 GY-16 RD-16 BK-16

861-A104 860-A105

TOS 1 + TOS 1 TOS 2 + TOS 2 CAN DATA LINK SHIELD CAT DATA LINK +5V SENSOR RETURN

PU-16 PK-16

BATTERY - (GND) EVAC SUPPL ST PRELUBE RELAY HEADLAMP SENSE ECM LOCATION 0 ECM LOCATION 1 ECM LOCATION 2 FUEL LEVEL SENDER

636-A107 GN-16 J840-A106 WH-16

BATTERY + (24V) ECM LOCATION ENABLE (GND) ARC SWITCH (ON) COMPRESSION BRAKE ON OFF

635-A109 BU-16 J841-A108 YL-16

308-A110

251-A70 170-A76

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

SWITCH TO GROUND 19 SWITCH TO GROUND 20 SWITCH TO GROUND 21

KEY SWITCH (ON) ENGINE SPEED SENSOR + ENGINE SPEED SENSOR COOLING FAN SPEED SENS+ COOLING FAN SPEED SENS-

RD-16 BK-16

892-A128 893-A129

J1

BATTERY + (24V) BATTERY + (24V) ARC SWITCH (OFF) DRIVE GEAR SELECT DOWN DRIVE GEAR SELECT UP TCS TEST SW +8V SENSOR SUPPLY +8V SENSOR RETURN BATTERY + (24V) BATTERY + (24V) TCS PROP SOL COOLING FAN SOL SOL RETURN (PROP DRV 1-4) HOIST RAISE SOL HOIST LOWER SOL GROUND SOL RETURN (PROP DRV 11&12) SOL RETURN (PROP DVR 9-12) BATTERY - (GND) BATTERY - (GND) TCS PROP SOL (LEFT) LOCKUP CLUTCH SOL SOL RETURN (PROP DVR 5-8) PARK BRAKE SOL TCS PROP SOL (RIGHT) ENGINE IDLE SHUTDOWN TIMER

YL-16

BK-16 RD-16

AUTOLUBE SOL ACCUM BLEED RELAY ARC CONTROL SOL STEER SYS DISABLE SOL +10V SENSOR SUPPLY BATTERY - (GND)

H53

KEY START (CRANK POS) SS/PRELUBE/QUICK EVAC RELAY XMSN UPSHIFT SOL ON/OFF DRIVER RETURN 01 BACKUP ALARM SERV BRAKE ACCUM CHARGE SOL START RELAY DOWNSHIFT SOL RETURN BRAKE LIGHT RELAY CRANK LOCKOUT LAMP BACKUP LIGHT RELAY MACHINE LOCKOUT LAMP DIVERTER RELAY R TERMINAL HOIST LEVER SENSOR BODY POS SENSOR/BODY UP SW TORQUE CONV OIL TEMP SENSOR SECONDARY BRAKE PEDAL

BACKLIGHT INTENSITY GROUND RETARDER LEVER SEC STEER PRESS SW BRAKE OIL TEMP SENSOR

XMSN GEAR 1 XMSN GEAR 2 RR WHEEL SPEED LR WHEEL SPEED SHIFT LEVER XMSN XMSN XMSN XMSN GEAR GND

F418-A66 F419-A65

GN-16 YL-16

SENSOR SENSOR SENSOR GEAR 3 GEAR 4 GEAR 5 VERIFY

XMSN CHARGE FILTER BYPASS SW SVC BRAKE PRESS SW SEC BRAKE PRESS SW BACKLIGHT DECREMENT CRANK LOCKOUT SW PRIMARY STEERING PRESS SW SERV BRK ACCUM PRESS SW SECONDARY STEER TEST SW BRAKE FILTER BYPASS SW ENG OIL EVAC SW ENG OIL EVAC HOSE DETECT SW GROUND GROUND MACHINE LOCKOUT SW BACKLIGHT INCREMENT

GROUND

E972-A123

BU-16 GROUND

J2

A-C3 1471445 H25

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

A-C2 1471445 308-A88 YL-16 L912-A138 WH-16 L913-A139 OR-16 G834-A266 PU -16 G835-A267 OR -16

893-A127

GN-16

704-A146 202-A150

GY-16 BK-16

E900-A158 E901-A159 E906-A160 E907-A161

WH-16 GN-16 OR-16 GY-16

219-A173 219-A174 251-A69 251-A70 251-A71

BK-16 BK-16 BK-16 BK-16 BK-16

403-A207

GN-16

721-A140 722-A141

BR-16 WH-16

770-A165 769-A166 M997-A79 723-A142 724-A143 725-A144 726-A145

GN-16 BU-16 PU-16 OR-16 YL-16 GN-16 BU-16

426-A242 BR-16 771-A251 PU-16 E718-A252 PK-16 644-A282 OR -18 T782-A231 OR-16

BR-16 YL-16 GN-16 PU-16

J725-A257 GN-16 643-A283 GN -18 J764-A232

A-C1 1471446

BR-16

202-A154

BK-16

893-A127 893-A129

GN-16 GN-16

893-A124 893-A131 893-A132 893-A134

126-A137 RD-16 200-A182 BK-16 200-A185 BK-16 200-A186 BK-16 200-A187 BK-16 200-A188 BK-16 200-A253 BK-16 200-A268 BK -18 200-A286 BK -16 201-A34 BK-16 201-A195 BK-16 202-A154 BK-16 202-A157 BK-12 219-A175 BK-16 251-A72 BK-14 251-A245 BK-14 306-A238 GN-16 327-A168 PK-16 331-A292 OR-16 403-A206 GN-16 426-A242 BR-16 432-A44 PK-16 444-A171 BU-16 446-A218 PU-16 447-A162 PK-16 635-A109 BU-16 636-A107 GN-16 703-A147 BU-16 704-A146 GY-16 705-A122 PK-16 721-A140 BR-16 722-A141 WH-16 723-A142 OR-16 724-A143 YL-16 725-A144 GN-16 726-A145 BU-16 728-A243 BU-16 767-A221 WH-16 769-A166 BU-16 770-A165 GN-16 771-A251 PU-16 773-A213 GY-16 774-A163 YL-16 775-A164 BR-16 858-A103 GY-16 859-A102 YL-16 860-A105 PK-16 861-A104 PU-16 892-A68 BR-16 893-A134 GN-16 921-A208 WH-16 922-A209 BR-16 998-A222 BR-16 A958-A172 WH-16 E718-A252 PK-16 E750-A170 PU-16 E790-A241 PK-16 E900-A158 WH-16 E901-A159 GN-16 E906-A160 OR-16 E907-A161 GY-16 F975-A217 OR-16

GN-16 GN-16 GN-16 GN-16

921-A208 WH-16 922-A209 BR-16 958-A38 YL-16 998-A22 BR-16 998-A176 BR-16 998-A177 BR-16 998-A222 BR-16

E790-A197

WH-16 PK-16 PU-16 E790-A36 PK-16 E790-A241 PK-16

PK-16

E900-A158 WH-16 E901-A159 GN-16 E906-A160 OR-16 E907-A161 GY-16 E972-A123 BU-16 F418-A66 GN-16 F419-A65 YL-16 F772-A32 WH-16 F975-A272

OR - 16 G704-A149 G705-A148 G731-A193 G834-A266 G835-A267 G877-A270 H420-A263

H801-A273

BU -16 J725-A257 J726-A258 J727-A259

J764-A232 J765-A226 J765-A255

YL-16 GN-16 GY -16 PU -16 OR -16 YL -16 PU-16 H801-A167 H801-A271

PU -16 H802-A169

H803-A96

F975-A84 OR -16 F975-A217 OR-16

BR-16 BU-16 BU -16

PU-16 PU -16

G704-A149 G705-A148

GY-16 H803-A45 H803-A97

BU-16 BU -16

J764-A48 BR-16 J764-A229 BR-16 J765-A219 J765-A274 J765-A224

J725-A257 GN-16 J726-A258 OR-16 J727-A259 YL-16 J764-A229 BR-16 J765-A67 BU -16 J765-A224 BU-16 J765-A225 BU-16 J765-A248 BU-16 J805-A210 YL-16 J840-A106 WH-16 J841-A108 YL-16 K952-A214 BR-16 K988-A240 WH-16

BU-16 BU -16 BU-16

J765-A225 BU-16 J765-A248 BU-16 J765-A67 BU -16 J765-A216 BU-16 J805-A210 J840-A106 J841-A108 J887-A288 K742-A81 K748-A198 K952-A214 K985-A279 K986-A280 K988-A240 K992-A83 L904-A276 L912-A138 L913-A139 M996-A78 M997-A79 P910-A135 R816-A247 R971-A204 T749-A223 T750-A230 T782-A231 T783-A233 T784-A234

YL-16 WH-16 YL-16 PU -18 OR-16 OR-16 BR-16 BR -18 PK -18 WH-16 PU -16 BU -16 WH-16 OR-16 PK-16 PU-16 BR-16 PK -16 YL-16 YL-16 BR-16 OR-16 PU-16 GN-16

YL-16 GN-16

G834-A266 PU -16 G835-A267 OR -16 G877-A270 YL -16 H420-A263 PU-16 H801-A167 PU-16 H801-A271 PU -16 H802-A169 GY-16 H803-A45 BU-16

GN-16 OR-16 YL-16

L904-A276 L912-A138 L913-A139 R971-A204

BU -16 WH-16 OR-16 YL-16

T749-A223 T750-A230 T782-A231 T783-A233 T784-A234

YL-16 BR-16 OR-16 PU-16 GN-16

317-A21 322-A15 329-A261 365-A260 604-A39 612-A29

592-A63 592-A62

H28

YL-16 GY-16 YL-16 YL-16 OR-16 GY-16

H25 727-A37 GN-16 801-A220 PK -16 F710-A20 BR-16

BU -16 BU-16

165-A23 118-A60

YL-16 GY-16

PK -14

RD-14 RD-14 GY-16 BK-16 BK-16 YL-16 YL-16 OR-16 BR-16 YL-16 WH-16

592-A63

BU-16

BU-16 YL-16 GN-16

138-X25 201-X47 141-X30 140-X34 113-X20

GN -16 BK-16 PK -14 BU-16 RD-16

114-X22 179-X13

RD-14 BU-16

165-X68 118-X11

YL-16 GY-16

126-X62 121-X21 126-X63 136-X10 103-X49 175-X60 194-X50 108-X17

RD-14 RD-14 RD-14 GN-16 RD-16 PK -18 GN-16 BU-14

592-X58

BU-16

126-X62 126-X63

202-A155 893-A124 892-A125 K742-A81

BK-16 GN-16 BR-16 OR-16

165-A100 YL-16 708-A80 YL-16 J764-A48 BR-16 103-A50 RD-16 M996-A78 PK-16 M997-A79 PU-16 124-A98 GN-14 150-A113 RD-14 676-A284 PU -18 150-A244 RD-14 102-A55 RD-14 105-A6 RD-16 170-A12 115-A11

610-A19 OR-16 619-A17 GN-16 A513-A51 PK-16 G731-A193 GY -16 J765-A216 BU-16

129-A287

102-A18 RD-14 102-A265 RD-14 118-A27 GY-16 200-A189 BK-16 200-A194 BK-16 308-A85 YL-16 308-A88 YL-16 320-A13 OR-16 500-A28 BR-16 575-A24 YL-16 591-A25 WH-16 592-A64 BU-16 592-A73 BU -16 592-A269 BU -16 610-A19 OR-16 619-A17 GN-16 A513-A51 PK-16 G731-A193 GY -16 J765-A216 BU-16

177-A61

RD-14 RD-16 BU -18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

165-X67 165-X68

200-X41

201-X47 202-X64 308-X54

124-X31 GN-14 150-X9 RD-14 676-X27 PU -18

592-X58

BU-16

150-X72 RD-14 102-X1 RD-14 105-X7 RD-16 RD-14 RD-16 BU -18

RD-4

1

X-C11 1275483 177-X66

200-X43 200-X45 200-X59 200-X46

BU-16

F418-X70 F419-X69

GN-16 YL-16

YL-16 YL-14

BK-16 BK-16 BK-16 BK-16

RD-4

592-X53 592-X57 WH-16 PU -18 YL-16 BR-16 GN-16 BU-16 GN-16 YL-16 BR-16 OR-16 PK-16

M997-X26

PU-16

112-X2 112-X3 177-X5 177-X6

PU-12 PU-12 RD-12 RD-12

112-X2 112-X3 177-X5 177-X6

PU-12 PU-12 RD-12 RD-12

592-X57 200-X59

A B C D E

BU-16 YL-16 GN-16

126-X36

CONN 39

PAYLOAD DOWNLOAD PORT

113-X20

X-C19 1552269 BU-16 BK-16

X-C18 3E3364 1 2

410-X40 201-X47

CONN 38

BEACON (ATCH)

X-C15 1552269 WH-16 BK-16

20A

10A

9

10 10A

15A

15A

20A

15A

20A

10A

10A

15A

10A

11

1 2

BK-18 BK-18

16

15

H35

SPARE

TAIL/DASH LAMPS 17

102-X1

A-C18 1552272 141-A228 PK -14 A571-A211 PU -18 200-A196 BK -18 A572-A250 PK -14

A-C28 3E3376 1 2 3 4

1 2 3 4

AJ-C1 3E3376 141-AJ1 PK -14 A571-AJ2 PU -18 200-AJ3 BK -18 A572-AJ4 PK -14

CONN 34 A-C14 9X1054 129-A290 BU -18 129-A291 BU -18 J887-A288 PU -18 M728-A289 WH -18

1 5 2 4 3

20

MESSENGER / IC

103-X23

21

10A

22

114-X22

15A

10A

24

121-X21 177-X6 177-X5

85

X-C2 3E3364

RD-14

308-X54 200-X46

RD-12 RD-12

YL-16 BK-16

112-X2 112-X3

RD -16 RD -14 GY -16

1 2

PU-14

N960-WA18 N979-WA17 N970-WA20 N973-WA21

170-WA2 170-WA3

(109) PRODUCT LINK RADIO 336-3545

OR-18 GN-18 YL-18 BR-18

202-WA15 202-WA16

BK-18 BK-18

308-WA11 308-WA12

YL-18 YL-18

892-WA5 893-WA4

N957-WA19 N960-WA18

PK-18 OR-18

N970-WA20 N973-WA21 N979-WA17

YL-18 BR-18 GN-18

H51

105-A235 RD -16 108-A285 BU -14 126-A137 RD-16 150-A113 RD -14 150-A244 RD -14 175-A43 PK-18 177-A61 RD -4 194-A236 GN -16 200-A182 BK -16 200-A185 BK-16 200-A186 BK-16 200-A187 BK-16 200-A188 BK-16 200-A253 BK -16 200-A268 BK -18 200-A286 BK -16 201-A34 BK-16 201-A195 BK-16 202-A154 BK-16 202-A157 BK-12 202-A275 BK -16

CONN 19

CONNECTS TO J-C5 VOL 1 LOC I-9

219-A175 BK-16 251-A72 BK-14 251-A245 BK -14 306-A238 GN -16 308-A237 YL -16 317-A21 YL -16 322-A15 GY -16 326-A264 RD -16 327-A168 PK-16 329-A261 YL -16 331-A292 OR-16 365-A260 YL -16 403-A206 GN -16 426-A242 BR -16 432-A44 PK-16 444-A171 BU-16 446-A218 PU-16 447-A162 PK-16 619-A53 GN -16 506-A9 PU-16 521-A112 YL -16 522-A101 WH -14 604-A39 OR-16 605-A46 YL -16 606-A47 GY -16 611-A52 PU -14 612-A29

GY-16

CONN 18

CONNECTS TO J-C41 VOL 1 LOC H-9

612-A293 GY-16 612-A294 GY-16

614-A201 PU -16 635-A109 BU-16 636-A107 GN-16 703-A147 BU-16 704-A146 GY-16 705-A122 PK-16 721-A140 BR-16 722-A141 WH-16 723-A142 OR-16 724-A143 YL-16 725-A144 GN-16 726-A145 BU-16 727-A37 GN -16 728-A243 BU -16 767-A221 WH-16 769-A166 BU-16 770-A165 GN-16 771-A251 PU -16 773-A213 GY-16 774-A163 YL-16 775-A164 BR-16 801-A220 PK-16 858-A103 GY-16 859-A102 YL-16 860-A105 PK-16 861-A104 PU-16 892-A68 BR -16 893-A134 GN -16 922-A209 BR-16 921-A208 WH-16 998-A222 BR-16 A572-A40 PK -14 A700-A178 OR -16 A958-A172 WH-16 E718-A252 PK-16 E750-A170 PU-16 E790-A241 PK -16 E900-A158 WH-16 E901-A159 GN-16 E906-A160 OR-16 E907-A161 GY-16 F702-A179 GN -16 F710-A20 BR -16 F717-A180 YL -16 F975-A217 OR-16 G704-A149 YL-16 G705-A148 GN-16 G834-A266 PU -16 G835-A267 OR -16 G877-A270 YL -16 H420-A263 PU -16 H801-A167 PU-16 H801-A271 PU-16 H802-A169 GY-16 H803-A45 BU-16 J725-A257 GN -16 J726-A258 OR -16 J727-A259 YL -16 J764-A229 BR-16 J765-A67 BU -16 J765-A224 BU-16 J765-A225 BU -16 J765-A248 BU -16 J805-A210 YL -16 J840-A106 WH-16 J841-A108 YL-16 K952-A214 BR-16 K988-A240 WH -16 L904-A276 BU -16 L912-A138 WH -16 L913-A139 OR -16 M728-A289 WH -18 R971-A204 YL-16 T749-A223 YL -16 T750-A230 BR -16 T782-A231 OR -16 T783-A233 PU -16 T784-A234 GN -16 X971-A215 OR -18

CONN 17

CONNECTS TO J-C19 VOL 1 LOC G-9

CONN 16

CONNECTS TO J-C27 VOL 1 LOC F-9

CONN 15

CONNECTS TO J-C14 VOL 1 LOC E-9

(100) CAB GROUND

200-A185 BK-16 200-A186 BK-16 200-A187 BK-16 200-A188 BK-16 201-A34 BK-16 202-A154 BK-16 202-A275 BK -16 202-A157 BK-12 219-A175 BK-16 251-A72 BK-14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

RD-16 PK-16 BU-16 GN-16

CONN 33

CONNECTS TO A-C21 LOC I-14

PK-18

L904-A276 BU -16 202-A275 BK -16 J840-A106 WH-16 J841-A108 YL-16

A-C11 1835785

327-A168 PK-16 769-A166 BU-16 770-A165 GN-16 773-A213 GY-16 774-A163 YL-16 775-A164 BR-16 767-A221 WH-16 H801-A167 PU-16 444-A171 BU-16 E750-A170 PU-16 998-A222 BR-16 E718-A252 PK-16 G877-A270 YL -16 H801-A271 PU -16 331-A292 OR-16 F975-A217 OR-16 612-A293 GY-16 E900-A158 WH-16 E901-A159 GN-16 E906-A160 OR-16 E907-A161 GY-16 A958-A172 WH-16 H802-A169 GY-16 K952-A214 BR-16 J765-A224 BU-16 604-A39 OR-16 J764-A229 BR-16 R971-A204 H803-A45 801-A220 446-A218 201-A195

A-C25 1886210

A-C23 9X0145

YL-16 BU-16 PK -16 PU-16 BK-16

177-A61

605-A46 YL-16 606-A47 GY-16 306-A238 GN-16 522-A101 WH-14 A572-A40 PK -14 611-A52 PU-14 619-A53 GN-16 150-A113 RD-14 251-A245 BK-14 614-A201 PU-16 317-A21 YL-16 L913-A139 OR-16 L912-A138 WH-16 150-A244 RD-14

A-C5 9X1343

177-X66

RD-4

115-F1

OR-18 YL-18

BR-18 GN-18

170-WA1 202-WA9 308-WA8 403-WA10 893-WA4 892-WA5

RD-18 BK-18 YL-18 GN-18 GN-18 BR-18

170-WA3 403-WA14

308-WA12

RD-18 GN-18

BK-18

YL-18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

602-F4

103-A49 RD-16 179-A82 BU-16 200-A189 BK-16 200-A194 BK-16 320-A13 OR-16 500-A28 BR-16 508-A1 PU-16 509-A2 WH-16 511-A3 BR-16 512-A4 GN-16 575-A24 YL-16 591-A25 WH-16 592-A64 BU-16 592-A73 BU -16 602-A5 WH-16 A513-A51 PK-16 G731-A193 GY -16 J765-A216 BU-16

GN-16 GN-16

105-A235 RD-16 521-A112 YL-16 J765-A225 BU-16 F710-A20 BR-16 J765-A248 BU -16 771-A251 PU -16 200-A253 BK -16 F702-A179 GN-16 A700-A178 OR-16 308-A237 YL-16 727-A37 GN-16 F717-A180 YL-16 728-A243 BU-16

118-A27 118-A60 124-A98 308-A85 308-A87 308-A88 410-A57 592-A269 610-A19 619-A17

CDL + CDL -

RS232 PORT1-TXD

103-F3 115-F1 200-F34 320-F5 537-F2 602-F4

GY-16

118-F32

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

602-F4 103-F3 179-F6 J765-F7 G731-F8 320-F5 506-F16 502-F10 619-F13

WH-16 RD-16 BU-16 BU-16 GY-16 OR-16 PU-16 OR-16 GN-16

G-C20 1552264 115-G2 RD-16 537-G17 GN-16

H43

GN-16 OR-16

102-G32

RD-14

611-G94 605-G77 606-G87

PU-14 YL-16 GY-16

115-F1 RD-16 537-F31 GN-16 RD-14

611-F12 605-F18 606-F20

PU-14 YL-16 GY-16

108-A285 BU - 14 200-A286 BK - 16 612-A294 GY-16

537-F2 GN-16 537-F19 GN-16

CAN HIGH BATT+ R-TERM

H40 RS232 PORT3-TXD RS232 PORT3-RXD RS232 PORT3-GND BATT-

200-A89 200-A192 515-A92 516-A93 517-A94 592-A91 A524-A90 C547-A95

BK-16 BK-16 GY-14 GN-14 BU-14 BU-16 BR-16 OR-14

102-A18 RD-14 102-A55 RD-14 102-A265 RD-14 105-A6 RD-16 113-A199 RD-16 115-A11 RD-16 118-A27 GY-16 118-A58 GY-16 118-A59 GY-16 118-A60 GY-16 124-A98 GN-14 308-A85 308-A87 308-A88 410-A57 592-A269 610-A19 619-A17 619-A54

KEYSWITCH ON

GY -16

B1

D1

WASHER 248-2841

RD-14 RD -14

YL-16 YL-16 YL-16 WH-16 BU -16 OR-16 GN-16 GN-16

102-A18 RD-14 102-A55 RD-14 102-A265 RD-14

102-A56

105-A6 RD-16 105-A235 RD-16

105-A239

RD-14

118-A27 118-A60 118-A58 118-A59

102-G32 RD-14 115-G2 RD-16 537-G17 GN-16 605-G77 YL-16 606-G87 GY-16 611-G94 PU-14

H43

RD-16

GY-16 GY-16 GY-16 GY-16

102-A56 115-A11 124-A98 136-A99 140-A212 141-A33 200-A89 200-A191 200-A192

GN-14 GN-16 BU-16 PK -14 BK-16 BK-16 BK-16

410-A57

893-A132 892-A133

200-A200 BK-14 202-A277 BK -16 307-A10 OR-16 308-A85 YL-16 308-A87 YL-16 308-A88 YL-16 308-A110 YL-16 308-A237 YL-16

RD-16 YL-16 614-A201 614-A202 619-A17 619-A53 619-A54

308-A86 326-A264 410-A57 515-A92 516-A93 517-A94 521-A112 592-A91 592-A269 605-A46 606-A47

RD-16 WH-16 GY-14 GN-14 BU-14 YL-16 BU-16 BU -16 YL-16 GY-16

610-A19 611-A52

OR-16 PU-14 PU -16

136-A99 GN-16 140-A212 BU-16 141-A33 PK -14 200-A191 BK-16 200-A192 BK-16 200-A200 BK-14 202-A277 BK -16 307-A10 OR-16 308-A110 YL-16 614-A202 PU -16

GN -18 OR -18 PU -18 PU -18 PK-16 BR -16 BR-16 GN-16 BR-16

GN-16 BR-16

308-A86

YL-16

136-A99

GN-16

124-A98 515-A92 516-A93 C547-A95 517-A94 644-A282 643-A283

GN -14 GY-14 GN-14 OR-14 BU-14 OR -18 GN -18

200-A200 BK-14 200-A191 BK-16 614-A203 PU -16 307-A10 OR-16 105-A239 RD-16 X971-A215 OR-18

A524-A90 BR-16 A571-A211 PU -18 A572-A249 PK -18 C547-A95 OR-14 F717-A180 YL-16 J765-A219 BU-16 K985-A279 BR -18 K986-A280 PK -18 P910-A135 BR-16 X971-A215 OR-18

GN -18 OR -18 PU -18 PU -18 PK-16 BR -16 BR-16 GN-16 BR-16 BR-16

WH-16

998-A177 BR-16 J765-A219 BU-16

GN-16 GN-16 GN-16 643-A283 644-A282 676-A281 676-A284 700-A111 772-A278 892-A133 893-A132 998-A177

A-C10 1030213

592-A269 BU -16 P910-A135 BR-16 592-A91 BU-16 A524-A90 BR-16 200-A89 BK-16

614-A203

PU-16 PU -16

RD-14 RD-16

676-A284 PU -18 140-A212 BU-16 141-A33 PK -14 A571-A211 PU -18 A572-A249 PK -18 605-A46 YL-16 606-A47 GY-16 611-A52 PU-14 610-A19 OR-16 K985-A279 BR -18 K986-A280 PK -18 676-A281 PU -18 700-A111 PK-16 521-A112 YL-16 F717-A180 YL-16

YL-16

202-A277 772-A278

BK -16 BR -16

326-A264

RD-16

113-A199

RD-16

M997-X26 H34

708-X28

PU -18

A700-A178 OR-16 998-A176 BR-16 F702-A179 GN-16

PU-16 YL-16

165-X24 YL-16 J764-X33 BR-16 M996-X35 PK-16 K742-X38 OR-16

M997-AM3 708-AM5

A B C

OR-18 BK-18 WH-18

F975-A84 OR -16 J765-A274 BU -16 K992-A83 PU -16

165-AM1 YL-16 J764-AM2 BR-16 M997-AM3 PU-16

PU-16

A B C

AM-C1 1733047

PU-16

165-AM16 YL-16 J764-AM15 BR-16 M996-AM12 PK-16 K742-AM8 OR-16

165-AM16

YL-16

CONN 40

J764-AM15

BR-16

165-AM1

OR-18 BK-18 WH-18

165-AM7

165-AM10

YL -18

YL-16

676-AM6

PU-16

708-AM5

YL-16

1 2 3 4

+V GROUND SIGNAL CAL

J764-AM4 BR-16 708-AM5 YL-16 676-AM6 PU-16 165-AM7 YL -18

K742-AM8 J764-AM9

OR-16 BR-16

FOR REFERENCE ONLY (124) SHIFT LEVER SENSOR 257-2533

(134) DRIVE GEAR UP SWITCH 1 2 3 4 5 6

OR-20 BR-20 YL-20 BU-20 WH-20 RD-20

165-AM10

J764-AM11

YL-16

AM-C2 1733047

BR-16

PK-16

1 2 3 4

+V GROUND SIGNAL CAL

+V SPLY GROUND TRIGGER #1 TRIGGER #2 TRIGGER #3 NO CONN

BULKHEAD 333-8153

(105) REAR VISION MONITOR 251-4157

A F G M X AJ AM CA WA

320-8150 304-7866 291-6215 241-8879 267-8953 276-9466 241-8880 275-6660 276-9463

V

238-2260

410-G62

893-G80 892-G78

RD-14 RD-16

GN-16 BR-16

592-G114 BU -16 P910-G73 BR-16 592-G83 BU-16 A524-G84 BR-16 200-G85 BK-16 998-G72 BR -16 J765-G123 BU-16 YL-16

136-G122

GN -16

124-G11 515-G44 516-G45 C547-G46 517-G47 644-G131 643-G133

GN-14 GY-14 GN-14 OR-14 BU-14 OR -18 GN -18

326-G86 410-G62 515-G44 516-G45 517-G47

SWITCHED B+ GROUND SIGNAL

537-F19 590-F21

GN-16 GY-16

605-F18 606-F20 619-F13

YL-16 GY-16 GN-16

521-G24 521-G49

YL -18 YL -16

577-F46 577-F47

537-G17

GN-16

537-G14 537-G15

GN-16 GN-16

592-G83 BU-16 592-G114 BU -16 YL-16 YL-16

605-G20 605-G63

YL-16 YL-16

606-G93 606-G87

GY-16 GY-16

606-G64 606-G19

GY-16 GY-16

611-G95 611-G94

614-G21

614-G21 614-G40 614-G25

614-G25

614-G138

326-G86

113-G36

BK -16 BR -16

614-G28 PU-18 614-G29 PU-18 614-G34 PU -18 614-G134 PU -18

PU-18

PU-18 PU-16 PU-18

614-G42 PU-18 614-G43 PU-18 614-G51 PU-18 614-G111 PU -18

PU-18

614-G56 PU-16 614-G129 PU -18 614-G137 PU -18

PU -18 643-G133 644-G131

GN -18 OR -18

676-G128 PU -18 676-G22 PU-18

676-G5 PU-18 676-G8 PU-18 676-G66 PU -18 676-G4 PU-18 676-G130 PU -18 676-G10 PU-18

676-G22 676-G23

676-G18 PU-18 676-G27 PU -18 676-G33 PU-18 676-G109 PU -18 676-G110 PU -18

RD-16

RD-16

PU-18 PU-18

676-G23 676-G12

A B C

BK-16 RD-16 BU-16

BR-16 GN-16 BK-16 PU-16 WH-16 BU-16 PK-16

102-F36 118-F40 576-F38

LOAD +BATTERY OUT

A B C

A B C

G-C21 1740502 Y787-G71 Y788-G76

WH-16 GY-16

G-C11 1740502 Y787-G98 WH -16 Y788-G100 GY -16

J765-G123

BU-16

537-F19

GN -16

590-F21 605-F18 606-F20 619-F13

GY -16 YL -16 GY -16 GN -16

ANTENNA RIGHT SPKR + RIGHT SPKR GROUND LEFT SPKR + LEFT SPKR + BATTERY (12V) +B MEMORY NC

GY/PU GY/BK,PU/BK BK WH/GN WH/BK,BN/BK RD YL

X971-G90

OR-18

Y787-G71

WH-16

Y787-G98

WH -16

Y788-G76 Y788-G99

X971-G52 X971-G82

GY-16 GY -16

Y788-G100

GY - 16

OR -18 OR -18

Y787-G68 Y787-G97

WH-16 WH -16

Y787-G67

WH-16

Y788-G75

GY-16

Y788-G74

308-G39 YL-16 326-G86 RD-16 307-G38 OR-16 105-G3 RD-16

NOTE

124-G11 515-G44 516-G45 C547-G46 517-G47 520-G48

1

2

GN-14 GY-14 GN-14 OR-14 BU-14 WH-16

1 6 5 4 3 2

G-C12 1071984 614-G28 676-G10

PU-18 PU-18

1

2

875 892 E900 E906 F418 G856 L912 Y787

& & & & & & & &

876 893 E901 E907 F419 G857 L913 Y788

537-G14 605-G20 614-G29

GN-16 YL-16 PU-18 PU-18

PU-18

(136) HAZARD SWITCH 236-4616 1 2 3 4 5 6 7 8 9 10

K985-G126 J765-G124 K986-G127

G-C24 2234778 BR -18 BU -16 PK -18

10A

A3

D7

B7

10A

C8

D8

B8

RD -14

WIPER PARK DISABLE 248-2841

10A

15A

A6

SPARE A7

SPARE 15A

A8

SPARE 10A

A9

SPARE

C10

D10

B10

A5

SPARE

D9

B9

A4

SPARE

10A

A10

SPARE

605-G103 605-G104

YL -16 YL -16

606-G101 606-G102

GY -16 GY -16

ANTENNA 9W-3072

BK -16

(93) COLUMN SWITCH AS 246-2669

PU -16 RD -14 PU -14 GN -16 PK -16

578-F39 118-F40 605-F18 537-F19 606-F20 590-F21

BU -16 GY -16 YL -16 GN -16 GY -16 GY -16

1 2 3 4 5 6 7 8 9 10 11 12

WIPER HIGH FLASH TO PASS HI BEAM HEADLAMP/TAIL WIPER LOW WIPER PARK WASHER WIPER B+ LEFT TURN TURN SW RIGHT TURN INTMT WIPER

H41

A-C12 1552273 501-A8

4 1 2 6 3 5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

YL -16 GY -16

611-G65

PU-16

Y787-G67 Y788-G74

WH-16 GY-16 WH-16 YL-16

200-A89 200-A192 515-A92 516-A93 517-A94 592-A91 A524-A90 C547-A95

H42

BAT (+) BAT GND

BU-16 BU -18 BU -16 BR-16 OR-18 OR -18

P

B+

515-A92 516-A93 522-A101 A524-A90 200-A192 517-A94 592-A91 200-A89 592-A73 C547-A95

BK-16 BK-16 GY-14 GN-14 BU-14 BU-16 BR-16 OR-14

CA-C1 1642336 1 2 3 4 5 6 7 8 9 10 11 12

GY-14 GN-14 WH-14 BR-16 BK-16 BU-14 BU-16 BK-16 BU -16 OR-14

515-CA2 GY-14 516-CA5 GN-16 522-CA6 WH-16 A524-CA11 BR-18 200-CA8 BK-14 517-CA12 BU-16 592-CA13 BU-18 200-CA14 BK-14 592-CA16 BU-18 C547-CA15 OR-16

HIGH BEAM PARK LAMPS

CAN HIGH CAN LOW CAN SHIELD

200-CA9 BK-16 200-CA10 BK-14 200-CA17 BK-18

HRN DRIVER KEY SW

1 2

(119) RH TURN RESISTOR 167-7801

1 2

(118) LH TURN RESISTOR 167-7801

G-C22 1552269 YL -16 BK -18

(107) FRONT WIPER MOTOR 323-1076

LT TURN RT TURN

515-CA2

605-G103 200-G106

H

T

CONN 46

G-C13 1552269 GY -16 BK -18

MOTOR

BK-16 GY-16 BR-16 OR-16

A-C26 1552252

200-CA8 BK-14 200-CA14 BK-14

606-G102 200-G107

GND

GN-16

H41

1 2 3 4 5 6 7 8 9 10

(101) INSTRUMENT CLUSTER 313-2153

113-G41 RD-16 200-G105 BK -18

L

GN-16

200-A194 BK-16 118-A58 GY-16 500-A28 BR-16 502-A7 OR-16

(128) ARC ON/OFF SWITCH 284-3622

136-G55 GN -16 C471-G125 GN -18 614-G129 PU -18 676-G66 PU -18 676-G130 PU -18 C471-G125 GN -18

145-0847 CIGAR LIGHTER

GY-14

515-CA3 515-CA4

GY-14 GY-14

516-CA5 GN-16 517-CA12 BU-16 522-CA6 WH-16 592-CA13 592-CA16

BU-18 BU-18

592-CA1

CA-C3 2603157 517-CA12 BU-16 516-CA5 GN-16 C547-CA15 OR-16 515-CA3 GY-14

1 2 3 4

CA-C4 1552269 515-CA4 GY-14 200-CA10 BK-14

LOW MED 1 MED 2 HIGH

(114) BLOWER RESISTOR 257-5029 (106) BLOWER MOTOR 275-6706

1 2

MOTOR

BU-18 200-CA9

A524-CA11 C547-CA15

(145) HVAC THERMOSTAT 3E-5464

BK-16 T

BR-18 OR-16

522-CA6

WH-16 CA-C2 2470281

592-CA1

BU-18

200-CA17 A524-CA7

POWER

A B C D E F

BK-18 BR-18

GROUND SIGNAL

(146) WATER VALVE 275-6691 (129) BACKLIGHT ADJUST SWITCH 284-3621

G-C7 2234778 F717-G70 YL-16 998-G72 BR-16

WH-16

614-G43

PU-18

676-G16

PU-18

520-G48 521-G49

G-C9 2234778 WH-16 YL-16

614-G35 676-G27 676-G18 521-G24

PU-18 PU -18 PU-18 YL -18

(144) THROTTLE LOCK SWITCH 229-2580 1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

(140) KEY SWITCH 110-7887

113-G9 RD-16 200-G54 BK-18 308-G60 YL-16

1 2 3 4 5 6 7 8 9 10

892-G78 BR-16 893-G80 GN-16 Y787-G68 WH-16 Y788-G75 GY-16

J765-G79 BU-16 700-G69 PK-16

614-G51

PU-18

676-G26

PU-18

(130) BLOWER SWITCH 157-1361

HVAC

CALLOUTS

1 2 3 4 5 6 7 8 9 10

Callout Number (Machine Location from Component Locations Table)

BATTERY (+) BATTERY (-) KEYSWITCH PWM INPUT CAT DATA LINK CAT DATA LINK + CAN HI CAN LO

BU -18 BR-16

614-G37

PU-18

676-G33

PU-18

(52) VALVE GP - CONTROL 138-1234 Part Number

Component Name

WIRE GROUP COLOR DESCRIPTIONS

(141) SECONDARY STEERING SWITCH 236-4615 G-C8 2234778 J765-G81 P910-G73

1 2

BR-18

(117) HVAC (THERMAL) RESISTOR 239-9368

(142) TCS TEST SWITCH 232-0314

GROUND CIRCUIT WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

1 2 3 4 5 6 7 8 9 10

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON VOLTAGE CONVERTER OUTPUT CIRCUIT STARTING CIRCUIT STARTING AID CIRCUIT CHASSIS / AWD CIRCUIT ENGINE CONTROL CIRCUIT HEATER AND AIR CONDITIONER CIRCUIT (131) COMPRESSION BRAKE SWITCH 278-8040 G-C4 2234778

G-C19 1552264

1

A524-CA11

1 2 3 4 5 6 7 8 9 10

140-G58 BU-16 X971-G52 OR-18

G-C5 2234778

CA-C5 1552269

(135) FRONT BRAKE SWITCH 255-0020

614-G42 PU-18 200-G92 BK-18 676-G6 PU-18 X971-G82 OR -18

(138) HEATED MIRROR SWITCH 236-4630

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8 9 10

PU -18 PU -18 PU -18 PU -18 G-C14 2234778

(127) A/C ENABLE SWITCH 251-1198

G-C23 2234778

G-C15 2234778 644-G131 OR -18 J765-G132 BU -16 643-G133 GN -18

614-G134 676-G135 676-G136 614-G137

(102) MESSENGER 247-7036

6 5 4 3

A2

SPARE

522-A101 WH-14 592-A73 BU - 16

614-G111 PU -18 676-G109 PU -18 676-G110 PU -18 A572-G113 PK -18

OFF ON ST

10A

SPARE

12V RADIO FOR REFERENCE ONLY

BK -18 BK -18 BK -18

202-G115 772-G116

BK -16 BR -16

136-G117 C981-G118 614-G119 676-G120 676-G121 C981-G118

GN -16 GN -18 PU -18 PU -18 PU -18 GN -18

TURN SIGNAL / WIPER WASHER CIRCUIT CAT DATA LINK RS-232 / RS-485 DATA LINK

1 2 3 4 5 6 7 8 9 10

CAN DATA LINK A PAYLOAD CONTROL CIRCUIT

OTHER COLOR DESCRIPTIONS HIGHWAYS

2

BLOWER SWITCH BACKLITE 163-6508 G-C17 1552267

592-G83 BU-16 A524-G84 BR-16 200-G85 BK-16

The following wire pairs must be twisted at least 1 turn per 25mm:

BK-14 WH-14 GY-14 GN-14 BU-14 BK-14

537-G15 606-G19

141-G108 PK -14 A571-G112 PU -18

KEY SWITCH BACKLITE 163-6508 G-C16 1552273

676-G5

410-G62 308-G59

R C S B

PK -16 BR-16 GY -16 BR-16

577-F35 102-F36 A611-F37 619-F13 576-F38

1 2 3 4 5 6 7 8 9 10

102-G1 RD-14 610-G53 OR-16 614-G34 PU-18

605-G104 606-G101

GY-16

YL-16 PU-16 OR-16 BR-16

1 2 3 4

G-C3 2234778 RD-16 PU-16

115-G88 614-G56

G-C18 7X6222

515-G44 GY-14 516-G45 GN-14 517-G47 BU-14 592-G83 BU-16 614-G28 PU-18 614-G31 PU-18 676-G4 PU-18 676-G10 PU-18 A524-G84 BR-16 C547-G46 OR-14

K985-G126 BR -18 K986-G127 PK -18 P910-G73 BR-16

D6

(137) HEADLAMP SWITCH 251-3539

592-G114 BU -16 200-G30 BK-16

520-G48 WH-16 105-G3 RD-16 124-G11 GN-14 200-G85 BK-16 307-G38 OR-16 308-G39 YL-16 326-G86 RD-16

J765-G79 BU -16 J765-G81 BU -18 J765-G124 BU -16 J765-G132 BU -16

C6

B6

A1

CBL-V1 COAX

F-C6 3E3388 8 7 3 2 1 6 5 4

G-C10 2234778 GN-16 GY-16

676-G8

676-G109 PU -18 676-G110 PU -18 892-G78 BR-16 893-G80 GN-16 998-G72 BR-16 A571-G112 PU -18 A572-G113 PK -18 F717-G70 YL-16 Y787-G68 WH-16 Y788-G75 GY-16 520-G48

10A

SPARE

F-C1 1552252

RD -14 GY -16 PK -16

577-F35 PU -16 578-F39 BU -16 A611-F37 PU -14

102-G1 RD-14 115-G88 RD-16 136-G55 GN -16 610-G53 OR-16 614-G34 PU -18 614-G56 PU-16 614-G129 PU -18 676-G5 PU-18 676-G66 PU -18 676-G130 PU -18 J765-G124 BU -16 K985-G126 BR -18 K986-G127 PK -18

113-G9 RD-16 141-G108 PK -14 200-G54 BK-18 308-G60 YL-16 521-G24 YL -18 521-G49 YL-16 614-G35 PU-18 614-G43 PU-18 614-G111 PU -18 676-G16 PU-18 676-G18 PU-18 676-G27 PU -18

700-G69 PK-16 772-G116 BR -16 892-G78 BR-16 893-G80 GN-16 998-G72 BR -16 A524-G84 BR-16 A571-G112 PU -18 A572-G113 PK -18 C547-G46 OR-14 F717-G70 YL-16

D5

B5

BRIGHT 248-2841

H38 F-C4 1552267 WH-16 GY-16 GY-16

GN -16 BU-16 BK-18 BK -16 PU-18 PU-18 PU-18 PU -18

J765-G79 J765-G81 J765-G132 P910-G73 X971-G52 X971-G82

676-G6 PU-18 676-G16 PU-18 676-G26 PU-18 676-G120 PU -18 676-G121 PU -18 676-G135 PU -18 676-G136 PU -18

PU-18 PU -18

576-F38 503-F15 118-F43 503-F15

PU-16 PU-16

200-F45

614-G134 PU -18 614-G137 PU -18 643-G133 GN -18 644-G131 OR -18 676-G6 PU-18 676-G26 PU-18 676-G33 PU-18 676-G120 PU -18 676-G121 PU -18 676-G135 PU -18 676-G136 PU -18 700-G69 PK-16 772-G116 BR -16

614-G119 PU -18 614-G31 PU-18 614-G35 PU-18 614-G37 PU-18

GN -16

D4

WIPER HIGH 248-2841

F-C7 2757878

GY-16

136-G117 140-G58 200-G92 202-G115 614-G37 614-G42 614-G51 614-G119

PU-16

501-F14

C4

B4

(120) RETARDER LEVER AS 277-5576

611-G65 PU-16 Y787-G67 WH-16 Y788-G74 GY-16

PU-14 PU-14

PU-16 OR -16

577-F47 PU-16 575-F9 YL-16

YL-16

606-G64

OR-16

611-G65

YL-16 WH-16

605-G63

605-G77 605-G91

610-G53

308-G59 410-G62

577-F46 502-F10

102-F44

RD-16

BK-18

D3

B3

WIPER 248-2841

578-F39 BU -16 611-F12 PU -14 A611-F37 PU -14

(104) INTERMITTENT WIPER DELAY MODULE 163-6088

200-G57

GY -16

D2

H39

200-G107 200-G105 200-G106

YL-16

118-F42

C2

B2

A611-F37 PU -14 611-F12 PU -14

591-F22 118-F23 590-F21

113-G41

RD-16 WH-16 GY-14 GN-14 BU-14

521-G50

200-G7 BK-14 200-G13 BK-16 614-G40 PU-16 307-G38 OR-16 105-G3 RD-16 X971-G90 OR-18 202-G115 772-G116

BK-16 BK-18 BK-18 BK-18

308-G60 YL-16 308-G39 YL-16 308-G59 YL-16

YL-16

WH-16

676-G128 PU -18 140-G58 BU -16 141-G108 PK -14 A571-G112 PU -18 A572-G113 PK -18 605-G91 YL-16 606-G93 GY-16 611-G95 PU-14 610-G53 OR-16 K985-G126 BR -18 K986-G127 PK -18 676-G12 PU -18 700-G69 PK-16 521-G50 YL-16 F717-G70 YL-16

308-G61

308-G61

(122) HOIST POSITION SENSOR 257-2531

RH CONSOLE CHG DESCRIPTION HARNESS AS. 01 MAIN CAB 02 FRONT COMPONENTS 01 DASH PANEL 00 OVERHEAD 02 CIRCUIT BREAKER 01 HEATED MIRROR JUMPER 01 RH CONSOLE 02 A/C UNIT 00 GEN 2 RADIO CABLE AS. 00 RADIO ANTENNA COAX

102-G89 115-G96

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

200-G30 200-G54 200-G92 200-G57

200-G85 BK-16 202-G115 BK -16 307-G38 OR-16

614-G31 PU-18 676-G4 PU-18

(126) SHIFTER GP 300-6862

A-C31 3E3382

BR-16

502-F10 OR-16 506-F16 PU-16 575-F9 YL-16 611-F12 PU-14

G-C6 1071984

M996-AM12

PART NO.

503-F15

(139) HORN SWITCH 322-8568

RD-14 GY-16 BK-16 GN-16

102-G1 RD-14 115-G88 RD-16 136-G55 GN -16 200-G30 BK-16 537-G14 GN-16 537-G15 GN-16 592-G114 BU -16 605-G20 YL-16 606-G19 GY-16 610-G53 OR-16 614-G29 PU-18 614-G34 PU -18 614-G56 PU-16 614-G129 PU -18 676-G5 PU-18 676-G8 PU-18 676-G66 PU -18 676-G130 PU -18 J765-G124 BU -16 K985-G126 BR -18 K986-G127 PK -18

136-G55 GN -16 136-G117 GN -16

G-C1 1552272

(133) DRIVE GEAR DOWN SWITCH

J764-AM2 BR -16 J764-AM4 BR -16 J764-AM9 BR -16 J764-AM11 BR -16

RD-16

GN-14

200-G7 BK-14 200-G13 BK-16

(123) SECONDARY BRAKE PEDAL SENSOR 266-1466

+V GROUND SIGNAL

AM-C3 1552273

YL-16

K742-AM8 OR-16 M996-AM12 PK-16 M997-AM3 PU-16

IDENT

1 2 3 4 5 6

RD -14

115-G88

GN -16

G-C2 9X4391

(125) THROTTLE POSITION SENSOR 266-1466

+V GROUND SIGNAL

(116) CAN A DATA LINK RESISTOR 2 134-2540

YL-16

GY -16 GY -16 GY -16

BK-16 GN -16 OR -16

PU -16

H38

BU -16 PU -16

10A

113-G9 RD-16 113-G41 RD-16

RD-16

A-C36 1552267

AM-C5 1552252 676-AM6

GY-16 BK-16 PU-16 WH-16 BR-16

1 2

RD-16

CONN 42

A-C29 1552267

T O 676-X27

118-F23 200-F26 508-F27 509-F28 511-F24

140-G58 BU-16 141-G108 PK -14

113-A199 RD-16 115-A11 RD-16

522-A101 WH-14 506-A9 PU -16

105-A235 308-A237

102-G1

124-G11

(115) CAN A DATA LINK RESISTOR 1 134-2540

1 2 3 4 5 6 7 8 9 10 11 12

GY-16 GY-16

577-F35

578-F39 506-F16

H39

511-F24 512-F25 200-F26 508-F27 509-F28 592-F29 A513-F30

115-G2 RD-16 115-G96 RD -16

H43

H34

X-C8 3E5179

590-F21

118-F41 118-F42 118-F43

506-F16 PU -16 575-F9 YL-16 576-F38 PK -16

RD -14 GY -16 PK -16

577-F35 PU -16 578-F39 BU -16 A611-F37 PU -14

F-C5 1552264

CAN LOW

H42

102-F11 118-F17 200-F45 501-F14

A513-F30 PK-16 G731-F8 GY-16 J765-F7 BU-16

136-G122

CAN SHIELD

179-F6 BU-16 J765-F7 BU-16 G731-F8 GY-16

GY-16 BU-16

590-F21

200-F45 501-F14 502-F10

512-F25 GN-16 591-F22 WH-16 592-F29 BU-16 A513-F30 PK-16

105-G3

H34

VIDEO SIG VIDEO GND +12 VDC FEED GND

GN-16

G731-F8 J765-F7

575-F9 YL-16 591-F22 WH-16 592-F29 BU-16 602-F4 WH-16 605-F18 YL-16 606-F20 GY-16 611-F12 PU-14 619-F13 GN-16

H43

A571-A211 PU -18 A572-A249 PK -18 F975-A84 OR -16 J765-A219 BU-16 J765-A274 BU -16 K985-A279 BR -18 K986-A280 PK -18 K992-A83 PU -16 P910-A135 BR-16

COAX CORE COAX SAFEGUARD RED WHITE

537-F31

BU-16

102-F11

BK-16 BK -16 BK-16

320-F5 OR-16 501-F14 GN-16 502-F10 OR-16 506-F16 PU-16 508-F27 PU-16 509-F28 WH-16 511-F24 BR-16 512-F25 GN-16

F-C8 3E3388 1 2 3 4 5 6 7 8

200-F26 200-F34 200-F45

113-G36

643-A283 644-A282 676-A281 676-A284 700-A111 772-A278 892-A133 893-A132 998-A176 998-A177

VIDEO SIG VIDEO GND + 12 VDC FEED GND

BK -16

501-F14 GN-16 575-F9 YL-16 591-F22 WH-16 509-F28 WH-16 512-F25 GN-16 511-F24 BR-16 508-F27 PU-16 200-F33 BK -16 A513-F30 PK-16 592-F29

BU-16

GY -16 GY -16

RD -14

F-C3 1552273

102-F11 RD-14 118-F17 GY-16 179-F6 BU-16 200-F45 BK-16 501-F14 GN-16 502-F10 OR-16 506-F16 PU-16 537-F19 GN-16 575-F9 YL-16 605-F18 YL-16 606-F20 GY-16 611-F12 PU-14 619-F13 GN-16

GY-16 GY-16

118-F17 118-F40

102-F44

H42

H42

H31

(92) REAR VIEW CAMERA 251-4160

200-F33

RS232 PORT1-DCD RS232 PORT1-GND

I N T E R F A C E

CABLE AS RAD 251-4169

179-F6

118-F17 118-F23

RD -14 RD -14

502-F10 OR -16 506-F16 PU -16 575-F9 YL-16 611-F12 PU -14

H39

WH-16

102-F11 102-F36

H42

H42

BU -16 BR-16 PU-16 BK -18 WH -16 RD-16 YL-16 YL-16

200-A185 BK-16 200-A186 BK-16 200-A187 BK-16 200-A188 BK-16 201-A34 BK-16 202-A154 BK-16 202-A157 BK-12 202-A275 BK-16 219-A175 BK-16 251-A72 BK-14

H38

RD-16

F-C2 1552269 200-F34 BK -16 320-F5 OR-16

RD-16 RD-16 BK -16 OR-16 GN-16 WH-16

RD -14 GY -16 BK-16 GN -16

102-F36 118-F40 576-F38

H41

326-A264 RD-16 521-A112 YL-16 605-A46 YL-16 606-A47 GY-16 611-A52 PU-14 614-A201 PU-16 619-A53 GN-16 A700-A178 OR-16 F702-A179 GN-16 F717-A180 YL-16 X971-A215 OR -18

GN-16 GN-16 PU-16 BR-16

GY-16

H40

H51

1 2 3 4 5 6

GN-16

CONN 43

H31

A-C30 1552273 108-A285 BU - 14 200-A286 BK - 16 612-A294 GY-16

118-F32

H40

RS232 PORT1-RXD RS232 PORT1-DTR

H51

C H A S S I S

102-F11 RD-14 103-F3 RD-16 115-F1 RD-16

CONN 44

118-A58 GY-16 200-A194 BK-16 500-A28 BR-16 522-A101 WH-14 592-A73 BU -16 501-A8 502-A7

BU-16

F-C9 7X6222

102-G32 102-G89

H51

892-A68 BR-16 893-A134 GN-16 J726-A258 OR-16 T782-A231 OR-16 M728-A289 WH - 18 J725-A257 T784-A234 T783-A233 T750-A230

592-A64

118-A58 GY-16 200-A194 BK-16 500-A28 BR-16 522-A101 WH-14 592-A73 BU -16

H40

GY-16 GY-16 GN-14 YL-16 YL-16 YL-16 WH-16 BU -16 OR-16 GN-16

501-A8 GN-16 575-A24 YL-16 591-A25 WH-16 509-A2 WH-16 512-A4 GN-16 511-A3 BR-16 508-A1 PU-16 200-A189 BK-16 A513-A51 PK-16

A513-A51 PK-16 G731-A193 GY -16 J765-A216 BU-16

H41

GY-16

A-C9 9X0145

602-A5 WH-16 103-A49 RD-16 179-A82 BU-16 J765-A216 BU-16 G731-A193 GY -16 320-A13 OR-16 506-A9 PU -16 502-A7 OR-16 619-A54 GN-16

103-A49 RD-16 118-A59 GY-16 179-A82 BU-16 200-A189 BK-16 320-A13 OR-16 506-A9 PU -16 508-A1 PU-16 509-A2 WH-16 511-A3 BR-16 512-A4 GN-16 575-A24 YL-16 591-A25 WH-16 592-A64 BU-16 602-A5 WH-16 619-A54 GN-16

118-A58 GY-16 118-A59 GY-16 506-A9 PU -16 522-A101 WH-14 619-A54 GN-16

365-A260 YL-16 X971-A215 OR -18 329-A261 YL-16 J805-A210 YL-16 E790-A241 PK-16 J765-A67 426-A242 H420-A263 200-A268 K988-A240 326-A264 J727-A259 T749-A223

118-A59

102-A18 RD-14 102-A55 RD-14 102-A265 RD-14 105-A6 RD-16 113-A199 RD-16 115-A11 RD-16

H31

P L A T E

H39

RD-16 (98) FLASHER AS (24V) 8D-6946

(132) DOME LAMP SWITCH 9D-4068

RD-4

322-A15 GY-16 200-A182 BK-16

403-A206 194-A236

1 2 3 4 5 6 7 8 9 10 11 12

202-WA16

858-A103 GY-16 859-A102 YL-16 860-A105 PK-16 861-A104 PU-16 703-A147 BU-16 704-A146 GY-16 705-A122 PK-16 G835-A267 OR -16 G834-A266 PU -16 506-A9 PU -16 721-A140 BR-16 722-A141 WH-16 723-A142 OR-16 724-A143 YL-16 725-A144 GN-16 726-A145 BU-16 921-A208 WH-16 922-A209 BR-16 G705-A148 GN-16 G704-A149 YL-16 432-A44 PK-16

N973-WA21 N979-WA17

PK-18

WA-C1 3E5179

H31

H31

175-A43

N957-WA19

GN-18 BR-18

BR-18 GN-18

H51

126-A137 447-A162 635-A109 636-A107

893-WA4 892-WA5

BATT + BATT KEYSWITCH ON R-TERM RS-232 TXD RS-232 RXD RS-232 GND RS-232 DTR RS-232 DCD -

170-WA3 RD-18 202-WA16 BK-18 308-WA12 YL-18 403-WA14 GN-18

GN-18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 2 3 4 5 6 7 8 9 10 11 12

N960-WA18 N970-WA20

BK-18

A-C33 9X7148

RD-14

103-F3

(96) PRODUCT LINK ECM 262-1421

WA-C3 1607690

CBL - COAX

RD-18 RD-18

403-WA13 GN-18 403-WA14 GN-18 403-WA10

177-X55

102-F11 118-F17 200-F45 501-F14

537-F2

H30

87 87a

H28

BK-18 BK-18

118-A58 GY-16 118-A59 GY-16 506-A9 PU -16 522-A101 WH-14 619-A54 GN-16

ANTENNA 284-8533

YL-18

(112) MAIN POWER RELAY 241-8368 177-X5 RD-12 177-X6 RD-12

PU-12 PU-12

112-X65

PRODUCT LINK

(110) DIVERTER RELAY 3E-5239

RD-18

FRONT COMPONENTS

RD-14

BACKUP ALARM

H34

H30

118-F41

RD-14

RD-16

HORN 10A

177-X56

20A

DOME LAMP/STOP 19

H34

6 5 2 4 3 1

(103) MINI FUSE AND RELAY BLOCK AS 275-7878

HEADLINER

H36

(111) HEATED MIRROR RELAY 297-0760

30

86

ET CONNECTOR

(91) HEADLAMP BREAKER 200-8577

AJ-C2 1918332 141-AJ1 PK -14 A571-AJ2 PU -18 200-AJ3 BK -18 A572-AJ4 PK -14

RIGHT SPEAKER 124-6046

+ -

CONN 41

RD-14

18

XMSN CONTROL

103-X23 114-X22 118-X11

GN-16 BR-16

BR-18 GN-18

SPARE

BUSS POINT 2

(88) ACTION ALARM 3E-6328

893-X51 892-X52

511-M3 512-M4

CONN 45

14

13

RD-16

PK -14

A B C D E F G H J

SPARE

KEY SWITCH

RD-14

RD-14 BK-16

12

TPMS/PROD LINK

RD-16

126-X61 202-X64

SPARE

STRUT PRESS SNSRS

RD-16

141-X30

GN-16

CIRCUIT BREAKER/FUSE PANEL

308-WA8

126-A137 RD-16 200-A182 BK-16 200-A185 BK-16 200-A186 BK-16 200-A187 BK-16 200-A188 BK-16 200-A253 BK-16 200-A268 BK -18 200-A286 BK -16 201-A34 BK-16 201-A195 BK-16 202-A154 BK-16 202-A157 BK-12 219-A175 BK-16 251-A72 BK-14 251-A245 BK-14 306-A238 GN-16 317-A21 YL-16 322-A15 GY-16 327-A168 PK-16 329-A261 YL-16 331-A292 OR-16 365-A260 YL-16 403-A206 GN-16 426-A242 BR-16 432-A44 PK-16 444-A171 BU-16 446-A218 PU-16 447-A162 PK-16 604-A39 OR-16 612-A29 GY-16 635-A109 BU-16 636-A107 GN-16 703-A147 BU-16 704-A146 GY-16 705-A122 PK-16 721-A140 BR-16 722-A141 WH-16 723-A142 OR-16 724-A143 YL-16 725-A144 GN-16 726-A145 BU-16 727-A37 GN-16 728-A243 BU-16 767-A221 WH-16 769-A166 BU-16 770-A165 GN-16 771-A251 PU-16 773-A213 GY-16 774-A163 YL-16 775-A164 BR-16 801-A220 PK -16 858-A103 GY-16 859-A102 YL-16 860-A105 PK-16 861-A104 PU-16 892-A68 BR-16 893-A134 GN-16 921-A208 WH-16 922-A209 BR-16 998-A222 BR-16 A958-A172 WH-16 E718-A252 PK-16 E750-A170 PU-16 E790-A241 PK-16 E900-A158 WH-16 E901-A159 GN-16 E906-A160 OR-16 E907-A161 GY-16 F710-A20 BR-16 F975-A217 OR-16 G704-A149 YL-16 G705-A148 GN-16 G834-A266 PU-16 G835-A267 OR-16 G877-A270 YL-16 H420-A263 PU-16 H801-A167 PU-16 H801-A271 PU -16 H802-A169 GY-16 H803-A45 BU-16 J725-A257 GN-16 J726-A258 OR-16 J727-A259 YL-16 J764-A229 BR-16 J765-A67 BU -16 J765-A224 BU-16 J765-A225 BU-16 J765-A248 BU-16 J805-A210 YL-16 J840-A106 WH-16 J841-A108 YL-16 K952-A214 BR-16 K988-A240 WH-16 L904-A276 BU-16 L912-A138 WH-16 L913-A139 OR-16 R971-A204 YL-16 T749-A223 YL-16 T750-A230 BR-16 T782-A231 OR-16 T783-A233 PU-16 T784-A234 GN-16

HEATED MIRROR

DIVERTER

RD-14

136-X10

H36

170-WA2 RD-18 202-WA15 BK-18 308-WA11 YL-18 403-WA13 GN-18 N957-WA19 PK-18

175-A43 PK -18 177-A61 RD-4 194-A236 GN-16 A572-A40 PK -14 M728-A289 WH -18

8

H35

WA-C2 1552252

BU -14 RD-14 RD-14

115-X37

10A

10A

H36

X-C13 9W1951

CONN 35

202-WA9

108-A285 150-A113 150-A244

RD-4

SEC STEER RLY 7

PK -18

GY-16

H35

165-X24 YL-16 676-X27 PU -18 708-X28 YL-16 J764-X33 BR-16 K742-X38 OR-16 M996-X35 PK-16 M997-X26 PU-16

170-WA1

H29

177-X66

X-C14 9D3374

H30

H51

BU -18

118-X11

BU-16

121-X21 RD -14 136-X10 GN -16 140-X34 BU -16 141-X30 PK -14 177-X5 RD -12 177-X6 RD -12 179-X13 BU -16

H30

H31

129-X15

105-X7

BU-16 YL-16 WH-16 PU-16 WH-16 BR-16 GN-16 WH-16

105-A235 RD-16 308-A237 YL-16 326-A264 RD-16 506-A9 PU -16 521-A112 YL-16 522-A101 WH-14 605-A46 YL-16 606-A47 GY-16 611-A52 PU-14 614-A201 PU-16 619-A53 GN-16 A700-A178 OR-16 F702-A179 GN-16 F717-A180 YL-16 X971-A215 OR -18

GN -16

170-X32

6

AUTOLUBE

138-X25

175-X60

10A

10A

5

23

103-X16 RD-16 200-X43 BK-16 508-X4 PU-16 509-X8 WH-16 511-X12 BR-16 512-X14 GN-16 602-X19 WH-16

BU-16 BU-16

150-X72 RD-14 150-X9 RD-14

15A

GN-16

SPARE

102-X1 RD-14 126-X61 RD-14 200-X46 BK-16 202-X64 BK-16 308-X54 YL-16 892-X52 BR-16 893-X51 GN-16

YL-16

194-X50

GN-14

(90) ENGINE ECM BREAKER 6T-3643

BK-16 WH-16

E972-X42 F419-X69 F418-X70

124-X31

15A

RD-14

124-X31 GN-14 150-X9 RD-14 150-X72 RD-14 177-X66 RD-4 201-X47 410-X40

PU-14

(89) A/C BREAKER 6T-3643

177-X55

103-X23 RD-16 105-X7 RD-16 108-X17 BU-14 113-X20 RD-16 114-X22 RD-14 115-X37 RD-16 118-X11 GY-16 121-X21 RD-14 126-X36 RD-14 129-X15 BU -18 136-X10 GN-16 138-X25 GN -16 140-X34 BU-16 141-X30 PK -14 165-X18 YL-14 170-X32 RD-14 175-X60 PK -18 179-X13 BU-16 194-X50 GN-16

BK-16 BK-16

602-X19 676-X27 708-X28 892-X52 893-X51 E972-X42 F418-X70 F419-X69 J764-X33 K742-X38 M996-X35

WH-16 BU-16 BU-16

E972-X42

410-X40 WH-16 508-X4 PU-16 509-X8 WH-16 511-X12 BR-16 512-X14 GN-16

CONN 36 A-C8 1886210

RD-14 RD-14

RD-14 PK -18 RD-4 BU-16 GN-16

BK-14

165-X67 YL-16 708-X28 YL-16 J764-X33 BR-16 103-X48 RD-16 M996-X35 PK-16 M997-X26 PU-16

129-X15

165-X24 165-X18

YL-16 YL-16 170-X32 175-X60 177-X66 179-X13 194-X50

X-C10 7X6222 202-X64 BK-16 893-X51 GN-16 892-X52 BR-16 K742-X38 OR-16

170-X32 115-X37

126-X61 126-X36

RD-14 RD-14

129-X15 BU -18 136-X10 GN-16 138-X25 GN -16 140-X34 BU-16 141-X30 PK -14 150-X9 RD-14 150-X72 RD-14

CONN 37 A-C7 9X0145

410-X40 592-X53 592-X57

(108) 12V POWER OUTLET 117-2311

1 2

112-X65

179-X13

FRONT WIPER

86

E972-X42 F419-X69 F418-X70

105-X7 RD-16 108-X17 BU-14 113-X20 RD-16 114-X22 RD-14 115-X37 RD-16 118-X11 GY-16 121-X21 RD-14 124-X31 GN-14

BU-16 BK-16

4

CRANK / MACHINE LOCKOUT

X-C9 7T5957 592-X53 200-X45

10A

15A

3

87

WH-16 WH-16 YL-16 BK-14

RD-16 RD-16 RD-16

SEC BRAKE LVR

AIR SEAT

86

RD-16 BU-16

410-X40 602-X19 308-X54 200-X41

103-X29 103-X49 103-X48

BU-14

RIGHT DOME LAMP 3E-6389

87

114-A14 179-A82

126-A114 RD-14 121-A31 RD-16 126-A115 RD-14 136-A136 GN-16 103-A49 RD-16 175-A43 PK -18 194-A236 GN-16 108-A246 BU -14

592-A269 BU -16 592-A64 BU-16 592-A73 BU -16

179-A82 308-A87 410-A57 508-A1 509-A2 511-A3 512-A4 602-A5

H29

138-A181 GN -16 201-A42 BK-16 141-A227 PK -14 140-A212 BU -16 113-A199 RD-16

RD-16

108-X17

RD-16 BK-16 PU-18 WH-18 BR-18 GN-18 WH-16

RD-18 BK-18 WH-18

86

RD-14

BU-16 GN-16 YL-16 BR-16 PU -18 OR-16 WH -18 PK-16 PU-16

102-A55 RD-14 103-A49 RD-16 105-A6 RD-16 113-A199 RD-16 115-A11 RD-16 118-A60 GY-16 124-A98 GN-14

H30

PU -18 PK -18 PK-16 BU-16 GN-16 YL-16 WH-16 GY -16 BU -16 BR-16 BU-16 PU -18 OR-16 OR-16 PK-16 PU-16 PK -16

136-A99 GN-16 140-A212 BU-16 141-A33 PK -14 200-A191 BK-16 200-A192 BK-16 200-A200 BK-14 202-A277 BK -16 307-A10 OR-16 308-A110 YL-16 614-A202 PU -16 643-A283 GN -18 644-A282 OR -18 676-A281 PU -18 676-A284 PU -18 700-A111 PK-16 772-A278 BR -16 892-A133 BR-16 893-A132 GN-16 998-A176 BR-16 998-A177 BR-16 A571-A211 PU -18 A572-A249 PK -18 F975-A84 OR -16 K985-A279 BR -18 K986-A280 PK -18 K992-A83 PU -16 J765-A219 BU-16 J765-A274 BU -16 P910-A135 BR-16

GN-16 GN-16

892-A125 BR-16 892-A130 BR-16 892-A133 BR-16 892-A68 BR-16

A958-A172 E718-A252 E750-A170

102-A18 102-A265 118-A27 200-A189 200-A194 308-A85 308-A88 320-A13 500-A28 575-A24 591-A25

108-A285 BU -14 150-A113 RD-14 150-A244 RD-14 175-A43 PK-18 177-A61 RD-4 194-A236 GN-16 A572-A40 PK -14 M728-A289 WH -18

RD-14 RD-14 GN-16 GN-16 GN-16 BU -16 PK -14 RD-16 RD-16 RD-16 BK-16 BK-16 BK-16 BK-14 BK-16 BK-16 BK-16 BK -18 BK-16 BK-16 BK-16 BK-16 YL-16 GN-16 PU -18 YL-16 BR-16 BR-16 GN-16 GN-16 YL-16 BR-16

A571-A211 A572-A249 E790-A36 E972-A123 F418-A66 F419-A65 F772-A32 G731-A193 H803-A97 J764-A48 J765-A216 J887-A288 K742-A81 K748-A198 M996-A78 M997-A79 R816-A247

BK-16

403-A205 403-A206

728-A243 BU-16 432-A44 PK-16 P910-A135 R971-A204 T784-A234 T783-A233

BK-16 BK-16 BK-12 BK -16

BR-16 BR-16

GY -16

T749-A223 YL-16 446-A218 PU-16

202-A155 202-A156 202-A157 202-A277

892-A126 892-A128

676-A281 PU -18 E790-A197 PK-16 G731-A193

BK -18 BK-16 BK-16 BK-14

426-A242 BR-16 432-A44 PK-16 444-A171 BU-16 446-A218 PU-16 447-A162 PK-16 614-A202 PU -16 635-A109 BU-16 636-A107 GN-16 643-A283 GN -18 644-A282 OR -18 676-A281 PU -18 700-A111 PK-16 703-A147 BU-16 704-A146 GY-16 705-A122 PK-16 708-A80 YL-16 721-A140 BR-16 722-A141 WH-16 723-A142 OR-16 724-A143 YL-16 725-A144 GN-16 726-A145 BU-16 728-A243 BU-16 767-A221 WH-16 769-A166 BU-16 770-A165 GN-16 771-A251 PU-16 772-A278 BR -16 773-A213 GY-16 774-A163 YL-16 775-A164 BR-16 858-A103 GY-16 859-A102 YL-16 860-A105 PK-16 861-A104 PU-16

R816-A247 PK -16 327-A168 PK-16 K988-A240 WH-16 J727-A259 YL-16 767-A221 WH-16 202-A153 BK-16 307-A10 OR-16 K748-A198 OR-16 703-A147 BU-16 921-A208 WH -16 331-A292 OR-16 L904-A276 BU -16 306-A238 GN-16 922-A209 BR-16 958-A38 YL-16 T750-A230 BR-16 F772-A32 WH-16 J726-A258 OR-16 J887-A288 PU -18 403-A207 GN-16 M996-A78 PK-16 E750-A170 PU-16 444-A171 BU-16 K992-A83 PU -16

200-A268 200-A186 200-A185 200-A184

306-A238 GN-16 307-A10 OR-16 308-A88 YL-16 308-A110 YL-16 327-A168 PK-16 331-A292 OR-16

PK-16

YL-16 BU-16 BK-16 BK-16 YL-16 PK-16 GY-16 WH-16 BR-16

BK-16 BK-16 BK -16 BK-16

251-A72 BK-14 251-A245 BK-14

126-A116 RD-16 219-A174 BK-16 K986-A280 PK -18 772-A278 BR -16

J805-A210 H803-A96 202-A154 202-A152 774-A163 705-A122 H802-A169 A958-A172 775-A164

200-A182 200-A183 200-A286 200-A253

219-A175

202-A151 BK-16 H420-A263 PU-16 614-A202 PU -16 219-A173 BK-16

126-A117 RD-16 126-A120 RD-16 K985-A279 BR -18 708-A80 YL-16 K742-A81 OR-16 700-A111 PK-16 F975-A272 OR -16 J765-A226 BU-16 126-A119 RD-16 126-A118 RD-16 773-A213 GY-16 G877-A270 YL -16 H801-A273 PU -16 G704-A149 YL-16 G705-A148 GN-16

RD-16 RD-16 RD-16

201-A34 BK-16 201-A42 BK-16 201-A195 BK-16

892-A126 BR-16 K952-A214 BR-16

447-A162

126-A114 126-A115 136-A35 136-A136 136-A256 140-A212 141-A33 170-A75 170-A76 170-A77 200-A16 200-A26 200-A183 200-A184 200-A189 200-A190 200-A194 200-A196 200-A262 201-A42 202-A155 202-A156 308-A88 403-A205 676-A284 708-A80 892-A125 892-A130 893-A124 893-A131 958-A38 998-A22

200-A26 BK-16 200-A188 BK-16 200-A190 BK-16 200-A194 BK-16 200-A196 BK -18

BK-16 BK-16 BK-16 BK-16

H29

A572-A250

E972-A123 F418-A66 F419-A65 J764-A48 J887-A288 K742-A81 M728-A289 M996-A78 M997-A79

126-A114 RD-14 126-A115 RD-14 136-A136 GN-16 140-A212 BU-16 141-A33 PK -14 170-A75 RD-16 170-A76 RD-16 170-A77 RD-16 200-A184 BK-14 200-A189 BK-16 200-A194 BK-16 200-A196 BK -18 201-A42 BK-16 202-A155 BK-16 308-A88 YL-16 676-A284 PU -18 708-A80 YL-16 892-A125 BR-16 893-A124 GN-16 A571-A211 PU -18 A572-A249 PK -18 E972-A123 BU-16 F418-A66 GN-16 F419-A65 YL-16 G731-A193 GY -16 J764-A48 BR-16 J765-A216 BU-16 J887-A288 PU -18 K742-A81 OR-16 M996-A78 PK-16 M997-A79 PU-16

H28

200-A16 BK-16 200-A187 BK-16 200-A192 BK-16 200-A189 BK-16 200-A191 BK-16 200-A200 BK-14 200-A262 BK-16

202-A150 202-A151 202-A152 202-A153

H55

GN-16 GN-16 BK-16 BK-16 BK-16 YL-16 BR-16

H29

RD-14 RD-14 RD-16

136-A35 GN-16 136-A99 GN-16 136-A136 GN-16 136-A256 GN-16 170-A75 170-A76 170-A77

200-A254

A572-A249 PK -18 A572-A40 PK -14

E790-A36 PK-16 F772-A32 WH-16 H803-A97 BU -16 K748-A198 OR-16 R816-A247 PK -16

H28

170-A12

E972-A123 BU-16 F419-A65 YL-16 F418-A66 GN-16

175-A43 PK-18 177-A61 RD-4 194-A236 GN-16 200-A184 BK-14 200-A196 BK -18 201-A42 BK-16 202-A155 BK-16 592-A63 BU-16 676-A284 PU -18 708-A80 YL-16 892-A125 BR-16 893-A124 GN-16 A571-A211 PU -18

GN-16 GN-16 BK-16 BK-16 BK-16 YL-16 BR-16

BK-16 BK-16 BK-16 GN-16 BR-16 GN-16

136-A35 136-A256 200-A16 200-A26 200-A262 958-A38 998-A22

A-C20 1733139

85

30

85

86

87 87a

30 86

87 87a

165 998 F710 317

A-C19 2426117

A-C16 2426115 R11-85 R11-87a R11-87 604 136

103 958 136 604

998

500

87 87a

INTERM WIPER

SPARE

85

30 86

87 87a 85

30 86

87 87a 85

30

START AID

R6-30 R6-86 R6-85 R6-87

136 E790 727

140 998 F709

136-A35 GN-16 E790-A36 PK-16 727-A37 GN-16

SPARE

140 K748

A B C D E F G H

OR-16

PRELUBE

86

86

A-C13 1791311 K748-A198

SEC STEERING 87 87a

H803 138 R816 801

85

H803-A97 BU -16 138-A181 GN -16 R816-A247 PK -16 801-A220 PK -16

575 591 200 118

30

H26

A B C D E F G H

200-A183 200-A190 202-A156 403-A205 892-A130 893-A131

HORN

102 200 610 619

85

86

30

87 87a

HEADLAMPS

103 958 136 604

138 R816 H803 801

329 200 365 102

STOP LAMPS

85

30

87 87a

AUTO LUBE

86

87 87a 85

30 86

85

121 121 F772 612

612 121 365 329 121 F772 200 102

A B C D E F G H

86

30

A-C17 1791312 612-A29 GY-16 121-A295 RD-16 365-A260 YL-16 329-A261 YL-16 121-A30 RD-16 F772-A32 WH-16 200-A262 BK-16 102-A265 RD-14

PRIME PUMP

87 87a

BACKUP LAMP

H55

RD-16 RD-16 RD-16 RD-16

410-A57 WH-16 602-A5 WH-16 308-A87 YL-16 200-A184 BK-14

103-X29

124-X31 GN-14 150-X9 RD-14 150-X72 RD-14 177-X66 RD-4 200-X45 BK-16 200-X59 BK-16 201-X47 BK-16

RD-16 RD-16

103-M9 200-M10 508-M1 509-M2 511-M3 512-M4 602-M7

1 2 3 4 5 6 7 8

A B C

87

(113) RELAY BOX AS 245-7643

170-A74 170-A75 170-A76 170-A77

RD-16

103-X16 103-X23

103-X16 RD-16 200-X43 BK-16 508-X4 PU-16 509-X8 WH-16 511-X12 BR-16 512-X14 GN-16 602-X19 WH-16

103-M9 RD-16 200-M10 BK-16 602-M7 WH-16

M-C1 1552264

X-C4 3E3388

BU-16

86

H27

PK -14 PK -14

150-A113 RD-14 150-A244 RD-14 165-A23 YL-16 165-A100 YL-16

E790-A36 PK-16 F772-A32 WH-16 H803-A97 BU -16 K748-A198 OR-16 R816-A247 PK -16

H27

141-A227 141-A228

103-A41

508-X4 PU-16 509-X8 WH-16 511-X12 BR-16 512-X14 GN-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

140-X34

87

E790-A36 PK-16 F772-A32 WH-16 H803-A97 BU -16 K748-A198 OR-16 R816-A247 PK -16

PK -14

PU-16 WH-16 BR-16 GN-16

2

86

136-A35 136-A256 200-A16 200-A26 200-A262 958-A38 998-A22

141-A33

GN-16 GN -16 BU-16

508-A1 509-A2 511-A3 512-A4

10A

15A

1

87

YL-16 BR-16

GN-16 BR-16 GN-16

RD-14 RD-14 RD-16 RD-16 GY-16 RD-16 GN -16 YL-16 OR-16 BR-16 YL-16 WH-16 OR-16 GN-16

136-A136 138-A181 140-A212

BU -18 BU -18 BU -18

YL-14

87A

958-A38 998-A22

(94) 12V CONVERTER 209-0381

403-A205 892-A130 893-A131

H55

102-A18 102-A265 103-A41 114-A14 118-A27 121-A31 138-A181 165-A23 320-A13 500-A28 575-A24 591-A25 610-A19 619-A17

129-A287 129-A290 129-A291

RD-14

FRONT BRAKE

START AID / CONV

87A

OR-16 BR-16 YL-16 WH-16 OR-16 GN-16

BK-16 BK-16 BK-16

RD-16 BU-14 YL-16 RD-16 YL-16 BU-16 PK-16

102-X1

165-X18

87A

320-A13 500-A28 575-A24 591-A25 610-A19 619-A17

1 2 3 4 5 6

+24 V BATTERY IN IGNITION GROUND + 12V UNSWITCHED + 12 V SWITCHED GROUND

200-A183 200-A190 202-A156

103-A50 108-A121 165-A100 170-A74 308-A85 592-A62 A513-A51

X-C1 9X0141

A-C6 9X1343

M-C4 1552267

87A

GY-16 BR-16 YL-16 WH-16 OR-16 OR-16 GN-16 YL-16 BR-16 BR-16

200-A16 BK-16 200-A26 BK-16 200-A262 BK-16

A-C24 1552273 103-A50 RD-16 165-A100 YL-16 200-A183 BK-16 A513-A51 PK-16 592-A62 BU-16

RD-16 BU-14 YL-16 RD-16 YL-16 BU-16 PK-16

BU - 16

X-C3

BUSS POINT 1

PU-12 PU-12

87A

322-A15 500-A28 575-A24 591-A25 604-A39 610-A19 619-A17 958-A38 998-A22 F710-A20

CONNECTS TO WA-C1 LOC E-9

103-A50 108-A121 165-A100 170-A74 308-A85 592-A62 A513-A51

112-X3 112-X2

114-A14 RD-16 121-A31 RD-16 126-A114 RD-14 126-A115 RD-14

30

RD-14 RD-16 RD-16 GY-16 GN-16 YL-16 BK-16 BK-16 YL-16 OR-16

CONN 33

592-A63

BU -14

85

102-A18 103-A41 114-A14 118-A27 136-A256 165-A23 200-A16 200-A26 317-A21 320-A13

1 2 3 4 5 6 7 8 9 10 11 12

A-C21 1552252 170-A74 RD-16 202-A156 BK-16 308-A85 YL-16 403-A205 GN-16 893-A131 GN-16 892-A130 BR-16

108-A246

BU-14 BU -14

30

H27

PK -16

A-C22 3E5179

108-A121 108-A285

BU-14 BK-16

85

R816-A247

H25

1 2

30

H26

RD-14 RD-14 RD-16 RD-16 GY-16 RD-16 GN-16 GN-16 GN -16 YL-16

+ BATTERY GROUND

(99) FUSE BLOCK AS 227-0912

85

E790-A36 PK-16 F772-A32 WH-16 H803-A97 BU -16 K748-A198 OR-16

102-A18 102-A265 103-A41 114-A14 118-A27 121-A31 136-A35 136-A256 138-A181 165-A23

(121) SEAT GP 240-8716

A-C27 1552269 108-A121 200-A190

LEFT SPEAKER 124-6046

+ -

30

136-A35 GN-16 138-A181 GN -16 200-A262 BK-16 329-A261 YL-16 365-A260 YL-16 612-A29 GY-16 727-A37 GN-16 801-A220 PK -16

H25

PU-18 WH-18

85

RD-16

YL-16 GY-16 YL-16 YL-16 OR-16 GY-16 GN-16 PK -16 BR-16

508-M1 509-M2

30

121-A31

317-A21 322-A15 329-A261 365-A260 604-A39 612-A29 727-A37 801-A220 F710-A20

RD-16 RD-16

85

RD-14

121-A30 RD-16 121-A295 RD-16

136 E790 K748 727

(Dimensions: 56 inches x 35 inches)

102-A265

42 Page,

KENR8976 VOL 2 of 2

H25

103-A41 103-A50

A B C

RD-14 BK-14 BR-14

(143) TEMPERATURE SELECT SWITCH 291-2165

DASH

ABBREV

COLOR

RD WH OR YL PK BK GY PU BR GN BU

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

SYMBOL

DESCRIPTION CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT SPLICE BLADE, SPADE, RING OR SCREW TERMINAL

THIS SCHEMATIC IS FOR THE 770 AND 772 OFF-HIGHWAY TRUCK ELECTRICAL SYSTEM VOLUME 2 of 2: CAB MEDIA NUMBER: KENR8976 SCHEMATIC PART NUMBER: 270-8665, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.