2-caminhão Fora De Estrada Cat 772

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Harness And Wire Electrical Schematic Symbols

RENR8262-01 May 2010

Symbols

Connector Location

Form Number

Alternator:

226-7683

SENR4130

Electric Starting Motor 1:

237-1962

SENR3860

VIMS/Payload System:

RENR7871

Chassis Control System:

RENR8342

Engine Control System:

SENR9832

Component Identifiers (CID¹) Module Identifier (MID²) Chassis Control System (MID No. 087) CID

Component

0041

8 VDC Sensor Power Supply

0096

Fuel Level Sensor

0144

Backup Alarm Relay

0168

Electrical System Voltage

0177

Transmission Oil Temperature Sensor

0190

Engine Speed Sensor

0379

Autolube Pressure Sensor

0420

Secondary Steering Relay

0444

Starter Motor Relay

0533

Brake ECM

0585

Transmission Output Speed Sensor 1

0558

Autolube Relay

0590

Engine ECM

0637

Backup Alarm

0669

Transmission Input Speed Sensor

0673

Transmission Output Speed Sensor 2

0702

Transmission Gear Lever Selector Sensor

0709

Transmission Lockup Clutch Solenoid

0718

Transmission System

0724

Hoist Raise Solenoid

0725

Hoist Lower Solenoid

0773

Hoist Lever Sensor

0826

Torque Converter Oil Temperature Sensor

0967

Machine Application

1245

Accumulator Bleed Relay

1326

ECM Location Code

1401

Transmission Solenoid 1

1402

Transmission Solenoid 2

1403

Transmission Solenoid 3

1404

Transmission Solenoid 4

1405

Transmission Solenoid 5

T

Pressure Symbol

101 102 103 105 108 109 112 113 114 115 117 118 121 124 126

RD RD RD RD BU RD PU OR RD PK YL GY YL GN RD

Description Power Circuits Battery (+) Head Lamp Stop Lamps Key Switch Air Seat Alt Output (+) Term. Main Power Rly Output Opr Mon Panel VMIS B+ Switched Warning Horn (Forward) Compression Brake Switch 12V Cigar Lighter Front Wiper Back Alarm To Lamp HVAC Operator Panel XMSN Ctrl

Wire Number

Wire Color

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Component

Description Control Circuits XMSN Gear Code 5 XMSN Gear Code 6 Suppl Steering Motor Relay Steering Pressure Switch Wheel Speed Sensor

725 726 727 728 767

GN BU GN BU WH

769 770 771 772 773 774

BU GN PU PU GY YL

Wheel Speed Pickup (Left) Wheel Speed Pickup (Right) AETA Service Brake Switch AETA Retarder Switch AETA Servovalve AETA Solenoid (Left)

775 A700 E718 E750 E790

BR OR PK PU PK

AETA Solenoid (Right) Digital Sensor Power(+8V) Auxiliary Brake Enable Body Position Sensor Signal Start Relay to Chassis Cont (GND)

F702

GN

Throttle Position Sensor

BR PK

Ether On Relay Right Turbo Inlet Pressure

Transmission Solenoid 6

129

BU

Custom Light #2

1407

Transmission Solenoid 7

1674

Proportional Solenoid Feedback Return 1

136 138

GN GN

Suppl Ster Auto Lube

1675

Proportional Solenoid Feedback Return 2

140

BU

High Speed Relay

F710 F714

2177

Primary Steering Shutoff Solenoid

141

PK

Heated Mirror Seat

F715

PU

Ground Level Shutdown Switch (no)

2448

Graphical Display Module

150

RD

Bat (+)

F716

WH

Ground Level Shutdown Switch (nc)

165

YL

Start Aid

170 175

RD PK

Payload Aux Ckt

F717 G704

YL YL

Throttle Lock Switch Body Raise Solenoid

G705

GN

Body Lower Solenoid

177

RD

Main Brkr

G731

GY

Eptc Ii - Secondary Service Brake Sol.

179

RD

Aux Ckt

J725

GN

Crank Lockout Switch To Machine ECM

194

GN

J726

OR

Machine ECM to Crank Lockout Lamp

J727 J764

YL BR

Steering SYS Disable SOL Switch/Sensor Return #1

CID

Component

0001

Cylinder 1 Injector Solenoid

0002

Cylinder 2 Injector Solenoid

0003

Cylinder 3 Injector Solenoid

0004

Cylinder 4 Injector Solenoid

0005

Cylinder 5 Injector Solenoid

0006

Cylinder 6 Injector Solenoid

0007

Cylinder 7 Injector Solenoid

0008

Cylinder 8 Injector Solenoid

0009

Cylinder 9 Injector Solenoid

0010

Cylinder 10 Injector Solenoid

0011

Cylinder 11 Injector Solenoid

0012

Cylinder 12 Injector Solenoid

0041

8 Volt DC Supply Short

306

GN

Starter Relay Coil To Neut Start Sw

0091

Throttle Position Signal

307

OR

Key Sw To Neutral Start Sw Or Vmis

0094

Fuel Pressure

308

YL

0100

Engine Oil Pressure

317

0110

Engine Oil Pressure Sensor

0168

System Voltage

0172 0174

Crank / Machine Lockout Ground Circuits

3 28 29 30 30 30 31 31 32 33 32 33 28 34 35 35 36 37 37 31 31 31 31 29 31 31 31 31 31 31 38 39 40 31 41 42 42 28 36 43

Action Alarm

J765

BU

Switch/Sensor Return #2

BK BK

XMSN Control XMSN ID Code 0

K737

BR

Brake Solenoid Cylinder 2,4,10,12

K738

GN

Brake Solenoid Cylinder 6,8

229

BK

Bat (-)

K739

BU

Engine Retarder Solenoid Common

231

BK

XMSN SW

K742

OR

Top Gear Switch (Up)

251

BK

K748

OR

Supplemental Steer Motor Relay

M728 N707

WH PU

Exhuast Diverter Relay to SOL Engine Digital Sensor Return

R746

PK

Turbo Outlet Press Sensor

13 14

R747

GY

Atmospheric Press Sensor

16 17

Main Power Relay Coil

T725

WH

Fuel Filter Switch

YL

Start Aid Relay To Start Aid Solenoid

T749

YL

Chassis ECM To Sec Ster Pressure Sw

320 321

OR BR

Horn Relay Coil to Switch Backup Alarm Lamp Travel Alarm

T750

BR

Chassis ECM to Lockout Lamp

T782

OR

Lockout/Service Mode Switch

Intake Manifold Air Temperature

322

GY

Warning Horn (forward)

T783

PU

Oil Evac Hose Sw To EVAC (Enabled)

Fuel Temperature

326

RD

Key Switch 'C' Term.

T784

GN

Oil Evac Hose Sw To EVAC (Command)

WH

Starter Relay No. 1 Output

327

PK

Shutdown Solenoid

Y787

WH

Can Data Link (+) - Implements

Personality Module

329

YL

Fuel Pump To Switch

0261

Engine Timing

365

YL

Y788 801

GY PK

Can Data Link (-) - Implements Auto Lube Connector

0262

5 Volt Sensor DC Power Supply

858

GY

Payload Mon Right Front Sensor

0267

Incorrect Engine Shutdown Switch

403

GN

Alternator (R) Term.

859

YL

Payload Mon Left Front Sensor

0268

System Parameters

410

WH

Action Alarm

860

PK

Payload Mon Right Rear Sensor

0274

Atmospheric Pressure

426

BR

Opr Mon Power Train Oil Filter

861

PU

Payload Mon Left Rear Sensor

0291

Engine Cooling Fan Solenoid

432

PK

Opr Mon Brake Pressure

892

BR

VMIS Start Mod Right (-)

0342

Secondary Engine Speed

444

BU

Converter/Retarder Oil Temp Gage

893

GN

VMIS Start Mod Right (+)

446 447

PU PK

Brake Oil Temp Sensor Fuel Level Gage

G828

WH

ADEM III Pressure Sensor +5V

G829

GN

ADEM III Pressure Sensor Common

C436

BU

Differential Filter Press Switch

G833

PK

ADEM III Engine Temp Sensor Common

C471

GN

Relay Contact To Indicator Lamp

PU OR

ADEM III Cooling Fan Speed + ADEM III Cooling Fan Speed -

Fuel Pump Relay to Switch Monitoring Circuits

0533

Brake Control

0544

Engine Cooling Fan Speed Sensor

0569

Oil Injection Solenoid

1273

Chassis Control Module

F418

GN

VMIS RS232 Port 2 Trans

G834 G835

1589

Turbo Inlet Air Pressure Sensor

F419

YL

VMIS RS232 Port 2 Receive

G856

WH

TDC Probe +

1785

Intake Manifold Pressure Sensor

F421

YL

Fuel Temp

G857

YL

TDC Probe -

H420

PU

G877 H801

YL PU

Cooling Fan Solenoid Proportional Driver Return (1-4)

500

BR

Wiper - Front (Park)

H802

GY

Proportional Driver Return (5-8)

Secondary Steering Indicator Accessory Circuits

1795

Turbo #2 Outlet Pressure Sensor

1796

Intake Manifold #2 Air Temperature Sensor

2271

Engine Oil Renewal System Actuation Solenoid

501

GN

Wiper - Front (Low)

H803

BU

Proportional Driver Return (9-12)

2417

Ether Injection Control Solenoid

502

OR

Wiper - Front (High)

2533

Compression Brake Low/High Solenoid #1 Low Current

506

PU

Washer - Front

J805 J840

YL WH

Steer SYS Disable Switch TPMS Lamp - Green

2534

Compression Brake Low/High Solenoid #2 High Current

508

PU

Radio Speaker - Left

J841

YL

TPMS Lamp - Red

2535

Compression Brake Medium/High Solenoid #1 Low Current

509

WH

Radio Speaker - Left

2536

Compression Brake Medium/High Solenoid #2 High Current

511

BR

Radio Speaker - Right

J887 R816

PU PK

Diverter Relay Autolube Cab Control

512

GN

Radio Speaker - Right

T858

GY

Injector High Side

TPMS/VIMS Control System

513

OR

A/C Compressor Pressure Switch

T859

WH

Injector High Side

Remote Shutdown Input

515

GY

Blower Motor (High)

533

Brake Control

516

GN

Blower Motor (Medium)

T860 921

OR WH

Injector High Side XSMN SOL Upshift

590

Engine Control Module

517

BU

Blower Motor (Low)

824

TPMS Lamp #1 (GREEN)

BR YL

XMSN SOL Downshift Relay Logic

519

PK

Thermostat To Refrigerant Press. Sw

922 958

520

WH

OPR A/C Switch to Thermostat / Fuse

993

BR

Analog Sensor Common

521

YL

A/C Switch To Refrigerant Switch

994

GY

Oil Pressure (Filtered)

522

WH

A/C Clutch To Thermostat Switch

995

BU

Coolant Temperature

825

TPMS Lamp #2 (RED)

838

Left Front Strut Pressure Sensor

839

Right Front Strut Pressure Sensor

537

GN

Turn Signal Switch To Flasher

997

OR

Analog Sensor Power (+5V)

840

Left Rear Strut Pressure Sensor

567

WH

A/C Switch Jumper

998

BR

Digital Sensor Return

841

Right Rear Strut Pressure Sensor

575

YL

Wiper - Aux (Park)

A958

WH

Park Brake Solenoid

Telemetry Data Link

576

PK

Wiper - AUX (Low)

C967

BU

Inlet Air Temperature

577

PU

Wiper - AUX (High)

578

BU

Washer - AUX

590

GY

Wiper Switch To Intermittent Module

C981 C991 E900

GN PK WH

Exhaust Brake Fuel Filter Monitor ECPC Trans Output Speed +

591

WH

Intermittent Module To Wiper Motor

E901

GN

ECPC Trans Output Speed -

E906

OR

ECPC Trans Output Speed Q+

1273

Chassis Control Module

2183

Payload Monitoring System

2448

Graphical Display Module

¹ The CID is a diagnostic code that indicates which circuit is faulty.

592

BU

DC/DC Converter Power Output

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

A513

RD

DC/DC Converter Memory Output

E907

GY

ECPC Trans Output Speed Q-

A524

BR

Temp Potentiometer Pos 2

E963

BK

Engine Speed/Timing A-

A571

PU

Heated Mirror

E964

WH

Engine Speed/Timing A+

Heated Mirror Blower Switch to Blower Resistor

E965

BU

Engine Speed/Timing B-

E966

YL

Engine Speed/Timing B+

E972

BU

SPI Datalink End

OR BR

BK Oil Temp Sensor Supply + Solenoid Return 3 Auto Retard On Switch

A572 C547

PK OR

Lighting Circuits

Failure Mode Identifiers (FMI)¹ FMI No.

Failure Description

0

Data valid but above normal operational range.

1

Data valid but below normal operational range. Data erratic, intermittent, or incorrect.

3

Voltage above normal or shorted high.

4

Voltage below normal or shorted low.

5

Current below normal or open circuit.

6

Current above normal or grounded circuit.

7

Mechanical system not responding properly.

8

Abnormal frequency, pulse width, or period.

9

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

604

OR

Stop Lamp

F975 K952

605

YL

Turn Lamp - (Left)

K985

BR

606

GY

Turn Lamp - (Right)

K986

PK

Auto Retard Off Switch)

610

OR

Head Lamp (Basic)

611

PU

Head Lamp (High)

K988 K992

WH PU

Auto Retard Air Cont Valve Auto Retard Manual Retard Switch

602

WH

Dome Lamp

612

GY

Backup Lamp

L904

BU

Secondary Brake Solenoid

614

PU

Park/Tail/Dash/Lamp

L912

WH

Engine Speed +

619

GN

Head Lamp (Low)

L913

OR

Engine Speed -

635

BU

Payload Monitor Red Lamp

M996

PK

Hoist Lever Position

Sensor, XMSN Speed - B Solenoid, A/C Clutch Solenoid, ARC Control Prop

B-13 G-7 C-2

43 28 29

Solenoid, Body (Down) Solenoid, Body (Up) Solenoid, Brake 1 & 2 Solenoid, Brake 3 Solenoid, Cooing Fan Solenoid, Downshift Solenoid, Exhaust Diverter Solenoid, Front Brake Solenoid, Injector 1, 2, 3, 4 Solenoid, Injector 5 & 6 Solenoid, Lockup Clutch Solenoid, Park Brake Solenoid, Serv Brake Accum Bleed

D-15 D-15 E-3 D-3 C-2 B-11 C-2 C-1 E-3 D-3 D-8 H-14 H-14

29 29 31 29 29 29 29 29 31 31 28 29 29

Solenoid, Serv Brake Accum CHG Solenoid, Start Aid Solenoid, TCS Fourway Solenoid, TCS Prop Solenoid, Upshift Switch, A/C Low Switch, A/C Refridgerent Switch, Body Up Switch, Brake Filter Bypass Switch, Brake Filter Bypass 50 T Switch, Crank Lockout Switch, Disconnect Switch, Fuel Diff Pressure Switch, Fuel Priming Pump Switch, Ground Level Shutdown Switch, Machine Lockout Switch, Secondary Steering Pressure Switch, Serv. Brake Accumulator Press. Switch, Service Brake Pressure Switch, Steering Pressure Switch, XMSN Gear Switch, XMSN Filter Bypass TDC Probe

D-9 A-10 I-15 I-15 B-11 G-7 G-7 G-14 I-14 I-14 H-1 H-5 C-4 D-7 E-1 H-1 I-12 I-14 B-12 B-10 A-14 C-15 C-6

29 12 3 3 3 28 28 28 38 38 30 30 30 30 32 30 36 2 44 44 31 31 31

12

770: BZZ1-185

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

772: RLB1-349

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

L-C12 3E-5179

AG-C4 111-7898

L-C12 3E-5179

1

Part Number: for Connector Plug

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2 Plug

Receptacle Pin or Socket Number

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

5A Fuse (5 Amps)

9X-1123

Component Part Number

Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

Wire Gauge Wire Color

Printed in U.S.A.

19 20

38 42

21 24 31

29

23

30

INLET MANIFOLD AIR TEMPERATURE SENSOR CONNECTOR AN-C5

TIMING CALIBRATION(TC) PROBE CONNECTOR AN-C2

39 8

44

26

36 28 25 27 34

INJECTOR HARNESS INTERFACE HARNESS CONNECTOR AN-C13

15 18

22

35

37

3

11

43

7 9 10

1

2

4 5 COOLANT TEMPERATURE SENSOR CONNECTOR AN-C10

6 40 41

SECTION A-A ENGINE CONTROL MODULE (ECM) P2 CONNECTOR AN-C1

A

INLET MANIFOLD AIR PRESSURE SENSOR CONNECTOR AN-C7

33 FUEL TEMPERATURE SENSOR CONNECTOR AR-C4

42 29

SECONDARY ENGINE SPEED/TIMING SENSOR CONNECTOR AN-C8

FUEL DIFFERENTIAL PRESSURE SWITCH CONNECTOR AR-C3

41 24

13 14

27

16 17

8

6

PRIMARY ENGINE SPEED/TIMING SENSOR CONNECTOR AN-C6

11 5

15 18

31

19 20 44 22 23 12

36

34

28

43 2 3

26

25

7 9 10

21

ATMOSPHERIC PRESSURE SENSOR CONNECTOR AN-C4

FUEL PRESSURE SENSOR CONNECTOR AR-C2

35

MAIN HARNESS INTERFACE CONNECTOR AR-C1

4

OIL PRESSURE SENSOR CONNECTOR AN-C9

FUEL HARNESS INTERFACE CONNECTOR AN-C11

ENGINE- LEFT SIDE VIEW

1 39

38

40 37

30

FUEL HARNESS- LEFT SIDE VIEW

32

Event Codes Engine Control Event Code High Fuel Pressure

E171

Low Engine Oil Level

E172

High Air Filter Restriction

Payload Monitor Green Lamp

M997

PU

Shift Lever Position

Display Intensity Up

N957

PK

RXD - Common #1

E194

High Exhaust Temperature

644

OR

Brightness Adjust

N960

OR

TXD - Common #1

E360

Low Engine Oil Pressure

676

PU

Aux Active Lamp

N970

YL

DTR - Common #1

E361

High Engine Coolant Temperature

A611

PU

AUX Headlamp High

N973

BR

DCD - Common #1

E362

Engine Overspeed

N979

GN

Signal Ground - Comm #1

E363

High Fuel Supply Temperature

E390

Fuel Filter Restriction

700

PK

AETA Test Switch

P910

BR

Secondary Steering Test Switch Input

703 704

BU GY

XMSN Up SOL XMSN Down SOL

R971 T957

YL PU

Transmission Lube Filter Switch Injector 1 Return

E539

High Intake Manifold Air Temperature Low Engine Oil Refill Tank Level High Left Intake Manifold Air Temperature

XMSN Lockup Clutch Solenoid Basic XMSN Hold Switch

T958

YL

Injector 2 Return

E540

T959

BR

Injector 3 Return

E1000

BR WH

XMSN Gear Code 1 XMSN Gear Code 2

T960

BU

Injector 4 Return

T961

GN

Injector 5 Return

723

OR

XMSN Gear Code 3

T962

WH

Injector 6 Return

724

YL

XMSN Gear Code 4

X971

OR

Arc Indicator

Sender and Solenoid Specifications

Condition

E096

GN

721 722

770 and 772 Off-Highway Truck Electrical System

A

GN

PK YL

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

33

643

705 708

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

32

636

Control Circuits

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

© 2010 Caterpillar All Rights Reserved

BK

304

Machine Location

Volume 1 of 2: Engine and Chassis

202 219

Payload Monitor - System Ground

Schematic Location

Component

325-AG135 PK-14

201

Engine Speed Signal

2

E-14 G-7 C-1 H-5 H-4 H-4 F-6 D-7 H-1 D-1 I-1 D-1 F-11 H-4 H-6 B-10 H-5 H-4 I-13 B-6 D-15 B-6 B-6 C-2 B-6 D-8 C-4 C-4 B-6 B-6 I-3 F-15 G-15 A-6 C-15 A-4 C-9 D-7 C-1 B-13

Alarm, Backup Alternator ARC Suppressor Batteries Breaker, Alternator Breaker, Main Control, Engine Filter, Priming Pump Horn, Forward (High) Horn, Forward (Low) Mirror, Left Heated Mirror, Right Heated Module, A/C Control Motor, Secondary Steering Motor, Starter Motor, Windshield Washer Relay, Secondary Steering Relay, Start Sender, Fuel Level Sensor, Atmospheric Pressure Sensor, Brake Oil Temperature Sensor, Cam Speed Timing Sensor, Coolant Temperature Sensor, Cooling Fan Speed Sensor, Crank Speed Timing Sensor, Engine Speed Timing Sensor, Fuel Pressure Sensor, Fuel Temperature Sensor, Intake Air Pressure Sensor, Intake Manifold Air Temp. Sensor, Left Front Strut Sensor, Left Rear Strut Sensor, LH Rear Wheel Speed Sensor, Oil Pressure Sensor, RH Rear Wheel Speed Sensor, Right Front Strut Sensor, Service Brake Accum Pressure Sensor, TC Oil Temperature Sensor, Turbo Inlet Pressure Sensor, XMSN Speed - A

Main Chassis

0253

890

Machine Location

BK

0190

267

Schematic Location

200

Basic Machine Circuits

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

Component Location

1406

Engine Control System (MID No. 036)

Circuit Breaker Symbol

Flow Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Wire Description Wire Color

Level Symbol

Symbols and Definitions

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

Wire Number

Temperature Symbol

Off Machine Switch Specification Part No.

Function

128-5091

Part No.

Actuate

Deactuate

Contact Position

Service Brake Pressure

551 kPa MAX (80 psi MAX)

344 ± 20 kPa (50 ± 3 psi)

A-B, Normally Open A-C, Normally Closed

9X-4455

Secondary Steering Pressure

2100 kPa MAX (305 psi MAX)

1650 ± 100 kPa (240 ± 15 psi)

A-B, Normally Open A-C, Normally Closed

275-1253

Differential Fuel Pressure

103.4 ± 13.7 kPa (15 ± 2 psi)

68.9 kPa (10 psi)

Normally Closed

3E-6450

Steering Pressure

1200 kPa MAX (174 psi MAX)

700 ± 100 kPa (102 ± 15 psi)

A-B, Normally Open A-C, Normally Closed

Component Description

212-1439

Sender:

3E-8575 218-0324 235-6500 277-6343 297-4207 197-7400 193-8559 226-9622 241-5893 3E-6333 222-4741

Solenoid: Solenoid: Solenoid: Solenoid: Solenoid: Solenoid: Solenoid: Solenoid: Solenoid: Solenoid: Solenoid:

Fuel Level TCS Fourway A / C Clutch ARC Prop Brake Accum CHG / Cooling Fan Exhaust Diverter Front Brake Lockup / Upshift / Downshift Park Brake Service Brake Accum Bleed Start Aid TCS Prop

¹ At room temperature unless otherwise noted.

Resistance (Ohms)¹ Full: 0 - 3.5 Empty: 92 - 98 24.9 ± 0.4 17.6 ± 0.6 5.0 ± 0.3 29.4 ± 0.5 35 ± 1.8 41.9 ± 2.1 32.6 ± 1.6 8.7 ± 0.4 35 ± 0.5 6 16

(Dimensions: 39 inches x 28 inches)

Title

CONN 1 CONN 2 CONN 3 CONN 4 CONN 5 CONN 6 CONN 7 CONN 8 CONN 9 CONN 10 CONN 11 CONN 12 CONN 13 CONN 14 CONN 15 CONN 16 CONN 17 CONN 18 CONN 19 CONN 20 CONN 21 CONN 22 CONN 23 CONN 24 CONN 25 CONN 26 CONN 27

30 Page,

Related Electrical Service Manuals

Machine Location 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

RENR8262-01 VOL 1 of 2

Schematic Location G-14 G-14 F-14 F-14 E-14 A-13 I-13 H-12 G-13 C-11 B-12 B-10 I-9 H-9 G-9 G-9 F-9 E-9 D-9 D-9 I-14 D-4 C-5 B-5 F-2 F-2 E-2

Connector Number

15

14 H-C8 3E3364 200-H36 BK-18

I

BK-18 BK-18

BK-18 BK-18

GN BK BK GN

1 2

BK-16 RD-16 BU-16

J765-H35 BU-16

BK-18 BK-18

A B C

447-L1 PK-16 201-L2 BK-16

1 2

H-C13 3E3370 J765-H39 BU-16 E718-H40 PK-16

327-H41 PK-16 A958-H43 WH-16 E718-H40 PK-16 H802-H44 GY-16 H803-H42 BU-16 J765-H35 BU-16 J765-H39 BU-16

H-C1 7X6222 446-H4 PU-16

SERV BRK ACCUM BLEED SOL 241-5893

H-C11 1552269

PARK BRAKE SOL 226-9622

K952-AP1 BR-16

200-H38 BK-16 201-H46 BK-16 426-H45 BR-16

327-H41 PK-16 H803-H42 BU-16

1 2

K952-AP6 BR-16 K952-AP3 BR-16 K952-AP4 BR-16

A958-H43 WH-16 H802-H44 GY-16

1 2

R971-H34 YL-16 J765-H25 BU-16 801-H37 PK-16 200-H38 BK-16 327-H41 PK-16 E718-H40 PK-16 A958-H43 WH-16

446-H4 PU-16 801-H37 PK-16 F975-H22 OR-16

H-C14 1552269

G704-H23 YL-16 G705-H24 GN-16 H801-H30 PU-16 H801-H31 PU-16 J765-H26 BU-16

H803-H42 BU-16 H802-H44 GY-16 426-H45 BR-16 201-H46 BK-16

H801-H21 PU-16

LH WHL SPEED SENSOR 204-0761

+8 TO +13V GROUND SIGNAL

A B C

G

775-AP2 BR-16 774-AP5 YL-16 773-AP7 GY-16 K952-AP1 BR-16

AK-C3 2304013 767-AK1 WH-16 J765-AK2 BU-16 769-AK3 BU-16

767-AK4 WH-16 770-AK6 GN-16 J765-AK5 BU-16

1 2 3 4

1 2 3 4

AK-C1 3E3382

769-AK3 BU-16 767-AK4 WH-16 J765-AK5 BU-16 770-AK6 GN-16

J765-H25 BU-16

E-C1 9X0145 200-E89 BK-16 251-E4 BK-16 767-E6 WH-16 604-E13 OR-16 605-E40 YL-16

767-E8 WH-16 J765-E18 BU-16 769-E2 BU-16 767-E7 WH-16 J765-E17 BU-16 770-E5 GN-16

1 2 3 4 5 6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

606-E10 GY-16 612-E15 GY-16 769-E2 BU-16 770-E5 GN-16 614-E16 PU-16 773-E14 GY-16 774-E37 YL-16 775-E27 BR-16

E-C9 1552273

E-C10 3E3382 1 2 3 4 5 6

767-AK1 WH-16 J765-AK2 BU-16

E-C2 1552272 775-E27 BR-16 774-E37 YL-16 773-E14 GY-16 K952-E22 BR-16

175-E3 PK-18 860-E11 PK-16 861-E39 PU-16 E750-E9 PU-16

CONN 2

J765-E1 BU-16 K952-E22 BR-16

BODY UP SW 261-8652 1

2 3

4

1 2 3 4

OR-16 RD-16

614-J71 PU-16 614-J211 PU-16 614-J212 PU-16

200-E43 BK-16 200-E41 BK-16 200-E42 BK-16

LEFT REAR STRUT SNSR AE-C6 221-3417 1552267

F

+Vs GROUND SIGNAL

GN-18 BR-18 WH-18

A B C

LH BACKUP LAMP 219-6487 1 2

WH-18 BK-18

LH REAR STOP/TAIL LAMP 232-6136 1 2 3 4

RD-18 BK-18 WH-18 WH-18

S T

AE-C5 3E3370 175-AE6 PK-16 251-AE7 BK-16 861-AE10 PU-16

175-AE6 PK-16

AE-C2 1552269 612-AE3 GY-16 200-AE9 BK-16

200-AE2 BK-16 200-AE8 BK-16 200-AE9 BK-16 251-AE7 BK-16 604-AE1 OR-16 605-AE5 YL-16 612-AE3 GY-16 614-AE4 PU-16 861-AE10 PU-16

AE-C3 1552272 614-AE4 PU-16 200-AE8 BK-16 604-AE1 OR-16 605-AE5 YL-16

E-C7 3E5179 1 2 3 4 5 6 7 8 9 10 11 12

9 10 11 12

636-J116 GN-16

J-C23 7X6222 200-J97 BK-16 251-J117 BK-16 767-J4 WH-16 604-J2 OR-16 605-J31 YL-16 606-J32 GY-16 612-J74 GY-16 769-J75 BU-16 770-J6 GN-16 614-J71 PU-16 773-J76 GY-16 774-J77 YL-16 775-J9 BR-16 175-J82 PK-18 860-J11 PK-16 861-J89 PU-16 E750-J79 PU-16 J765-J141 BU-16 K952-J80 BR-16

J805-J149 YL-16 J805-J150 YL-16 J805-J148 YL-16 J840-J98 WH-16 J840-J101 WH-16

J840-J3 WH-16

J841-J100 YL-16 J841-J99 YL-16

J841-J1 YL-16 K952-J80 BR-16 R971-J41 YL-16 T749-J65 YL-16

200-J15 BK-16 200-J53 BK-16

175-E3 PK-18

200-J207 BK-14 200-J208 BK-14

251-E44 BK-16 251-E45 BK-16

251-E4 BK-16

200-J97 BK-16 200-J58 BK-14

604-E48 OR-16 604-E49 OR-16

604-E13 OR-16

200-J68 BK-16 513-J51 OR-16 521-J18 YL-16 567-J22 WH-16

614-E47 PU-16 614-E46 PU-16

614-E16 PU-16

767-E7 WH-16 767-E8 WH-16

767-E6 WH-16

513-J51 521-J18 200-J68 567-J22

J765-E55 BU-16 J765-E18 BU-16 J765-E17 BU-16

LIGHTS - LEFT REAR

OR-16 YL-16 BK-16 WH-16

1 4 2 3

GN-18 RD-18 BK-18 BU-18

SIG 24VDC SW GND CLUTCH

J765-E1 BU-16

BKUP ALARM 213-9100

BK-18 BK-18

612-E51 GY-16 200-E43 BK-16

1 2

RH BACKUP LAMP 219-6487

(Dimensions: 39 inches x 28 inches)

WH-18 BK-18

1 2

AC-C2 1552269 612-AC3 GY-16 200-AC9 BK-16

RIGHT REAR STRUT SNSR AC-C6 221-3417 1552267 +Vs GROUND SIGNAL

GN-18 BR-18 WH-18

A B C

200-AC2 BK-16 200-AC9 BK-16 200-AC10 BK-16 251-AC7 604-AC1 606-AC5 612-AC3 614-AC4 860-AC8

AC-C5 3E3370 175-AC6 PK-16 251-AC7 BK-16 860-AC8 PK-16

BK-16 OR-16 GY-16 GY-16 PU-16 PK-16

604-AC1 200-AC2 612-AC3 614-AC4 606-AC5 175-AC6 251-AC7 860-AC8

AC-C1 3E5179 1 OR-16 2 BK-16 3 GY-16 4 PU-16 5 GY-16 6 PK-16 7 BK-16 8 PK-16

E-C11 3E5179

177-J26 RD-4

9 10 11 12

604-E49 OR-16 200-E42 BK-16 612-E50 GY-16 614-E47 PU-16 606-E10 GY-16 175-E53 PK-18 251-E45 BK-16 860-E11 PK-16

322-J59 GY-16 200-J129 BK-14 605-J10 YL-16 606-J55 GY-16 306-J107 GN-16 522-J16 WH-16 A572-J172 PK-14 611-J162 PU-14 619-J56 GN-16 150-J118 RD-14 251-J73 BK-16 614-J21 PU-16 317-J123 YL-16 L913-J128 OR-16 L912-J127 WH-16 150-J92 RD-14 403-J33 GN-16 194-J200 GN-16

105-J94 RD-16 521-J18 YL-16 J765-J138 BU-16 F710-J35 BR-16 J765-J103 BU-16 771-J132 PU-16 200-J140 BK-18 F702-J131 GN-16 A700-J119 OR-16 308-J126 YL-16 727-J13 GN-16 F717-J130 YL-16 728-J60 BU-16 365-J43 YL-16 X971-J157 OR-18 329-J44 YL-16 J805-J148 YL-16 E790-J108 PK-16 J765-J8 BU-16 426-J64 BR-16 H420-J36 PU-16 K988-J161 WH-16 326-J45 RD-16 J727-J151 YL-16 T749-J65 YL-16

200-J47 BK-16 201-J46 BK-16 308-J120 YL-16 513-J51 OR-16 567-J22 WH-16

892-J121 BR-16 893-J122 GN-16 J726-J152 OR-16 T782-J81 OR-16 M728-J178 WH-18

F975-J125 OR-16 F975-J180 OR-16 H802-J19 GY-16

J725-J153 GN-16 T784-J133 GN-16 T783-J134 PU-16 T750-J91 BR-16

J765-J146 BU-16 J805-J149 YL-16 J805-J150 YL-16

TWISTED PAIR

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

200-J47 BK-16 150-J118 RD-14 522-J16 WH-16 A700-J119 OR-16 892-J121 BR-16 893-J122 GN-16 329-J44 YL-16 201-J46 BK-16 403-J33 GN-16 365-J43 YL-16 326-J45 RD-16 308-J120 YL-16 L913-J128 OR-16 L912-J127 WH-16 H802-J19 GY-16 F975-J125 OR-16 705-J205 PK-16 J765-J138 BU-16 998-J106 BR-16 444-J135 BU-16

AUTOLUBE CONNECTOR BODY DWN SOL 224-4316

D

801-H37 PK-16 200-H38 BK-16

BODY UP SOL 224-4316

G705-H24 GN-16 H801-H30 PU-16

G704-H23 YL-16 H801-H31 PU-16

109-J5 RD-4

A B C

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

229-C13 BK-12 304-C49 WH-4

BK-18 BK-18

F975-H22 OR-16 J765-H26 BU-16 446-H4 PU-16

304-J109 WH-4

ENGINE

J-C6 1275483 1

J-C12 1886210 1

J764-K9 BR-16 H802-K32 GY-16 E901-K1 GN-16 E900-K35 WH-16 704-K28 GY-16 703-K34 BU-16 705-K31 PK-16

725-K15 GN-16 726-K16 BU-16 J764-K9 BR-16

721-K11 722-K12 723-K13 724-K14 725-K15 726-K16

E907-K26 GY-16 E906-K4 OR-16

C

RH WHL SPEED SENSOR 204-0761

E901-K24 GN-16

AK-C2 2304013 +8 TO +13V GROUND SIGNAL

A B C

767-AK4 WH-16 J765-AK5 BU-16 770-AK6 GN-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

BR-16 WH-16 OR-16 YL-16 GN-16 BU-16

922-K30 BR-16 E907-K2 GY-16 E906-K25 OR-16 126-K18 RD-16 921-K27 WH-16

E900-K5 WH-16

J764-J69 BR-16 H802-J63 GY-16 E901-J24 GN-16 E900-J158 WH-16 704-J27 GY-16 703-J20 BU-16 705-J206 PK-16 721-J29 722-J38 723-J40 724-J42 725-J48 726-J49

C-C1 9X0141 200-C20 BK-14 200-C56 BK-16

G

S

MTR BAT

CONN 14

E901-K8 GN-16

E901-K1 GN-16

E906-K10 OR-16

E906-K25 OR-16

E907-K17 GY-16

E907-K2 GY-16

CBL-XF1 RD-00

704-K28 GY-16 705-K31 PK-16

921-K19 WH-16 921-K22 WH-16

921-K27 WH-16

922-K29 BR-16 922-K20 BR-16

922-K30 BR-16

CBL-XK1 BK-00

POS

B

H802-K32 GY-16

TWISTED PAIR

K-C7 1552269 XMSN SPD SNSR B 201-6615

SIG SIG +

E907-K26 GY-16 E906-K4 OR-16

1 2

J-C30 3E3370 F975-J180 OR-16 J765-J146 BU-16 432-J142 PK-16

109-C10 RD-4

GN-16 GN-16

R

XMSN SPD SNSR A 201-6615

GROUND GND VERIFY

XMSN GEAR SW 216-0280

GEAR GEAR GEAR GEAR GEAR

5 4 3 2 1

+V

10 1 9 2 3 6 7 8 5 4

AF-C1 9W3089 231-AF8 BK-18 726-AF1 BU-18 725-AF2 724-AF3 723-AF4 722-AF5 721-AF6

GN-18 YL-18 OR-18 WH-18 BR-18

308-AF7 RD-18

SIG SIG +

E901-K24 GN-16 E900-K5 WH-16

1 2

C-C12 1552269 513-C27 OR-16 519-C47 PK-16

CONN 16

AF-C2 5S3657 G H I F E C B A D J

TWISTED PAIR K-C5 7D1962 J764-K9 BR-16 726-K16 BU-16

F715-C33 PU-16 F716-C34 WH-16 998-C41 BR-16 150-C40 RD-14

CONN 6

725-K15 724-K14 723-K13 722-K12 721-K11

GN-16 GN-16

1 2

C-C7 1275483 304-C49 WH-4

CBL-XH1 RD-00

727-J13 GN-16 200-J114 BK-16

1 2

BK-18 BK-18

1 2

BK-18 BK-18

1 2

GN-18 GN-18

3

WH-18 PU-18

A572-T56 PK-14

101-J113 RD-4 101-AA1 RD-4 CBL-XL1BK-00

1

1 2 3 4 5 6

105-T22 RD-16 308-T34 YL-16 T782-T35 OR-16 200-T23 BK-16

A572-T9 PK-14 A572-T10 PK-14

3 4 5 6

CRANK LOCKOUT SW 276-2332 T-C7 1552267 J725-T21 GN-16 200-T15 BK-16

101-AA1 RD-4

PRIM 12V BATTERY 2 153-5710

H

2

A B C

109-J110 RD-4 109-J5 RD-4

90

BK-18 RD-18 WH-18

MACHINE LOCKOUT SW 139-2116

ALT BREAKER 171-2211

AC CLUTCH SOL 218-0324 105-J94 RD-16 194-J200 GN-16 200-J140 BK-18

997-C30 993-C31 A700-C8 998-C28

TWISTED PAIR

CONN 17

150-C40 RD-14 150-C9 RD-14

150-C45 RD-14 150-C3 RD-14 150-C1 RD-14

200-C20 BK-14

200-C55 BK-14

893-C36 GN-16 892-C24 BR-16

F714-C32 PK-16

GROUND PEDESTAL GROUND STUD 200-C54 BK-16 200-C56 BK-16 200-C16 BK-16

200-C55 BK-14

229-C13 BK-12

229-C12 BK-14 229-C23 BK-14 229-C22 BK-14

308-C21 444-C46 705-C43 892-C24 893-C36 993-C31 997-C30

OR-16 BR-16 OR-16 BR-16

150-C1 RD-14 150-C3 RD-14 150-C45 RD-14 229-C12 BK-14 229-C22 BK-14 229-C23 BK-14 308-C21 892-C24 893-C36 993-C31

YL-16 BU-16 PK-16 BR-16 GN-16 BR-16 OR-16

F710-C50 BR-16 F716-C34 WH-16

YL-16 BR-16 GN-16 BR-16

997-C30 OR-16 998-C28 BR-16 A700-C8 OR-16 F702-C19 GN-16 F710-C50 BR-16 F714-C32 PK-16 F715-C33 PU-16 F716-C34 WH-16 F717-C29 YL-16

998-C28 BR-16

A700-C8 OR-16 F702-C19 GN-16 F710-C50 BR-16 F714-C32 PK-16 F715-C33 PU-16 F716-C34 WH-16 F717-C29 YL-16 F975-C38 OR-16 H802-C37 GY-16 J765-C44 BU-16 L912-C18 WH-16

F715-C33 PU-16

444-C46 BU-16 705-C43 PK-16 F975-C38 OR-16 H802-C37 GY-16 J765-C44 BU-16 L912-C18 WH-16 L913-C39 OR-16

150-C1 RD-14

150-C3 RD-14 150-C45 RD-14

RD-4 WH-4 GN-18 OR-16 WH-16 WH-16

229-C22 BK-14 229-C23 BK-14 229-C12 BK-14 F702-C19 GN-16

308-C21 YL-16

LOCKUP SOL C-C11 193-8559 1552269 BK-18 BK-18

A4E4V2 226-7475

J1

C-C14 1607689 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

BRAKE LO/HI PRESSURE SENSOR +5V PRESSURE SENSOR RETURN

ANALOG SENSOR +5V ANALOG SENSOR COMMON DIGITAL SENSOR SUPPLY (+8V) DIGITAL SENSOR RETURN

COOLANT FLOW SW RETURN COOLANT FLOW SW

CAT DATA LINK + CAT DATA LINK -

BRAKE MED/HI AIH/RETARDER RETURN ENGINE RETARDER + ENGINE RETARDER +

FUEL TRANSFER PUMP

COOLANT TEMP SNSR BRAKE COMMON INTAKE AIR PRESS SNSR FUEL PRESSURE ADEM III PRESS SNSR COMMON TEMP SENSOR RETURN

RH TURBO INLET PRESS

RELAY RETURN ETHER ON RELAY

GROUND LVL SHUTDOWN

TDC PROBE (+) TDC PROBE (-) OIL PRESSURE CRANK SPD/TMG SNSR TDC PROBE +

(N/C)

OIL PRESS SNSR ADEM III ENG TEMP SNSR COM

FUEL TEMP CAN A (-) CRANK SPD/TMG SNSR + TDC PROBE INJECTOR 2 INJECTOR 3 COOLANT FLOW SWITCH FUEL PRESS SNSR

SPEEDO (+) SPEEDO (-) TACHO (+) TACHO (-) GROUND LVL SHUTDOWN (N/O) CAN A SHIELD

INJECTOR 1 & 2 RETURN INJECTOR 3 & 4 RETURN CAM SPD/TMG SNSR + CAM SPD/TMG SNSR CRANKSHAFT SPEED (+) CRANKSHAFT SPEED (-)

BATTERY (+) CAN A (+) BATTERY + BATTERY +

INJECTOR 5 INJECTOR 6 INTAKE AIR TEMP SNSR ATM PRESS SNSR CAMSHAFT SPEED (+) CAMSHAFT SPEED (-)

BATTERY + BATTERY + THROTTLE LOCK BATTERY (-)

FUEL TEMP SNSR BATTERY (-) DIFF PRESS SW

BATTERY (-) THROTTLE POSITION SNSR BATTERY (-) BATTERY (-) KEY SWITCH ON

ADEM III PRESS SNSR +5V

705-C43 PK-16 H802-C37 GY-16

1 2

C-C18 1552267 A F975-C38 OR-16 B J765-C44 BU-16 C 444-C46 BU-16

TC OIL TEMP SENSOR 134-2252 +8V GROUND SIGNAL

OR-18 BK-18 WH-18

C-C2 1552269 ENG SP 189-5746

BK-18 WH-18

ECM

L913-C39 OR-16 L912-C18 WH-16

1 2

C-C3 1552269 329-C4 YL-16 201-C5 BK-16

1 2

SIGNAL GROUND

FUEL PRIMING PUMP 190-8977

TWISTED PAIR

C-C4 1552267

L912-C18 WH-16 365-C6 YL-16 326-C2 RD-16

A B C

BK-18 RD-18 WH-18

OR-18 BK-18 WH-18

AN-C1 2274002

J2

PRIMING PUMP SW 165-5970

INJECTOR 1 & 2 INJECTOR 6 COMMON INJECTOR 3 COMMON INJECTOR 5 COMMON INJECTOR 4 COMMON

SERV BRAKE ACCUM PRESS SNSR 214-6863 A B C

322-J168 GY-16 322-J167 GY-16

+8 VOLTS GROUND SIGNAL

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120

K738-AN41 GN-16-HV

619-J210 GN-16 619-J209 GN-16

F714-J177 PK-16 F715-J14 PU-16 F716-J17 WH-16 G834-J185 PU-16 G835-J186 OR-16 G877-J183 YL-16 H801-J184 PU-16 J725-J153 GN-16 J726-J152 OR-16 J765-J103 BU-16 J805-J150 YL-16 K988-J161 WH-16 M728-J178 WH-18 T750-J91 BR-16 T782-J81 OR-16 T783-J134 PU-16 T784-J133 GN-16 X971-J157 OR-18

K737-AN4 BR-16-HV

995-AN11 BU-18 K739-AN40 BU-16-HV R746-AN18 PK-18 G829-AN2 GN-18

TWISTED PAIR

G833-AN7 PK-18

E964-AN22 WH-18 G857-AN9 YL-18

CP-C2 7E6513 T858-CP13 GY-16-KYNAR T957-CP1 PU-16-KYNAR

TWISTED PAIR

C991-AN6 PK-18

K737-CP10 BR-16-KYNAR

K739-CP21 BU-16-KYNAR K739-CP22 BU-16-KYNAR K739-CP23 BU-16-KYNAR

K739-CP12 BU-16-KYNAR

J-C33 9X0145 200-J207 BK-14 611-J163 PU-14 A572-J174 PK-14 200-J208 BK-14 606-J54 GY-16 619-J210 GN-16 614-J212 PU-16 322-J168 GY-16 1 2

INJECTOR 1 253-0615

1 2

BRAKE1 239-9624

995-AN11 BU-18 994-AN10 GY-18 C967-AN13 BU-18 C991-AN6 PK-18 E963-AN23 BK-18 E964-AN22 WH-18 E965-AN27 BU-18 E966-AN26 YL-18 F421-AN12 YL-18 G828-AN1 WH-18

G833-AN7 PK-18

G828-AN30 WH-18 G828-AN31 WH-18 G828-AN29 WH-18 G828-AN28 WH-18 G829-AN34 GN-18 G829-AN32 GN-18 G829-AN33 GN-18 G829-AN35 GN-18 G833-AN37 PK-18 G833-AN36 PK-18 G833-AN38 PK-18

G856-AN8 WH-18 G857-AN9 YL-18

AN-C2 1552269 1 2

995-AN11 BU-18 G833-AN36 PK-18

T860-AN14 OR-16-HV

T858-AN15 GY-16-HV T962-AN25 WH-16-HV T959-AN17 BR-16-HV T961-AN16 GN-16-HV T960-AN24 BU-16-HV

INJECTOR 4 253-0615

1 2

INJECTOR 5 CP-C10 253-0615 1539693

606-AT7 200-AT8 614-AT9 611-AT3

619-AT5 GN-16 1 2

1 2

SIGNAL GROUND

INLET MANIFOLD AIR TEMP 197-8391

1 2

+

SECONDARY ENGINE SPEED TIMING SENSOR (CAMSHAFT) 201-6617

AN-C5 1552269 C967-AN13 BU-18 G833-AN38 PK-18 AN-C8 1552269

R746-AN18 PK-18 R747-AN5 GY-18

E965-AN27 BU-18 E966-AN26 YL-18

N707-AN43 PU-18

S/T S/T

TWISTED PAIR

T957-CP1 PU-16-KYNAR T958-CP2 YL-16-KYNAR T959-CP3 BR-16-KYNAR T960-CP4 BU-16-KYNAR T961-CP5 GN-16-KYNAR T962-CP6 WH-16-KYNAR T858-CP7 GY-16-KYNAR T859-CP8 WH-16-KYNAR T860-CP9 OR-16-KYNAR K737-CP10 BR-16-KYNAR K738-CP11 GN-16-KYNAR K739-CP12 BU-16-KYNAR

E963-AN23 BK-18 E964-AN22 WH-18

T725-AN44 WH-18

1 2

+

S/T S/T

TWISTED PAIR

PRIMARY ENGINE SPEED TIMING SENSOR (CRANKSHAFT) 214-2484

AN-C7 1552267

F421-AN12 YL-18 C991-AN6 PK-18 G828-AN28 WH-18 G829-AN35 GN-18 G833-AN37 PK-18 N707-AN43 PU-18 T725-AN44 WH-18

AR-C2 3E3370

A B C

G828-AN30 WH-18 G829-AN34 GN-18 R746-AN18 PK-18

A B C

+5 VOLTS GROUND SIGNAL

INLET AIR PRESS SENSOR 239-5674

AN-C4 3E3370 G828-AN31 WH-18 G829-AN32 GN-18 R747-AN5 GY-18

AR-C3 2304012 1 T725-AR6 WH-18 2 N707-AR7 PU-18

+5 VOLTS GROUND SIGNAL

ATMOSPHERIC PRESS SENSOR 239-2395

G828-AN29 WH-18 G829-AN33 GN-18 994-AN10 GY-18

START AID SOL 3E-6333

A B C

+5 VOLTS GROUND SIGNAL

FUEL DIFF PRESS SW 275-1253

BK-18 BK-18

SIGNAL GROUND

1 2

AG-C4 3E3388 251-AG5 BK-16 635-AG8 BU-16 636-AG10 GN-16 175-AG4 PK-18 858-AG6 GY-16 J840-AG9 WH-16 J841-AG7 YL-16

635-AG8 BU-16 J841-AG7 YL-16

1 2

636-AG10 GN-16 J840-AG9 WH-16

RH GN TPMS LAMP 246-9870 RD-18 BK-18

RH FR STRUT PRESS 214-6863

AG-C1 3E3370

SYMBOL

DESCRIPTION CIRCUIT CONNECTED CIRCUIT NOT CONNECTED

CONNECTOR CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT SPLICE BLADE, SPADE, RING OR SCREW TERMINAL

7

6

5

A B C

OR-18 BK-18 YL-18

+5 VOLTS GROUND SIGNAL

TURBO INLET SENSOR 1 161-9926

C J-C16 1552269 X971-J160 OR-18 200-J155 BK-18

J-C18 1552269 1 X971-J159 OR-18 2 200-J156 BK-18

1 2

FRONT BRAKE SOL 197-7400

GN-18 GN-18

ARC SUPPRESSOR 218-4935

B C

SERV BRAKE PRESS SW 128-5091 BK-16 RD-16 BU-16

200-J179 BK-18 200-J140 BK-18

200-J155 BK-18 200-J156 BK-18

X971-J157 OR-18

X971-J160 OR-18 X971-J159 OR-18

WIRE GROUP COLOR DESCRIPTIONS

RD-18 BK-18

1 2

175-AG4 PK-18 251-AG5 BK-16 858-AG6 GY-16

H#

MACHINE LOCKOUT LAMP 246-9871

GN-16 GN-16

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. VOLTAGE CONVERTER OUTPUT CIRCUIT. STARTING CIRCUIT. GROUND CIRCUIT. STARTING AID CIRCUIT. CAT DATA LINK. J1939(CAN) DATA LINK.

RH RD TPMS LAMP 246-9869

AG-C3 1552269

CONN 24

TRANSMISSION

RD-18 BK-18

CRANK LOCKOUT LAMP 246-9871

FUEL TEMP 197-8391

AG-C2 1552269

126-K18 RD-16

8

J-C28 J-C31 1552269 3E3364 1 M728-J178 WH-18 2 200-J179 BK-18

RH FRONT STRUT (TPMS)

OIL PRESS SENSOR 239-2396

ENGINE

1 2

RD-18 BK-18

FORWARD HORN LO 163-1201

AR-C4 2304011

AN-C9 3E3370

9

EXHAUST DIVERTER SOL 297-4207

200-J58 BK-14 200-J207 BK-14 200-J208 BK-14 308-J90 YL-16 605-J52 YL-16 606-J54 GY-16 614-J211 PU-16 614-J212 PU-16

8 A B C

1 2

D

RH FLOOD 219-6485

COOLING FAN 277-6343

FUEL PRESS 239-2396

+5 VOLTS GROUND SIGNAL

771-J132 PU-16

1 2 3 4 5 6 7 8

BK-18 BK-18

1 2

WH-18 BK-18

J-C39 J-C40 1552269 3E3364 1 G834-J185 PU-16 2 G835-J186 OR-16 COOLING FAN SPEED 214-6863 J-C22 1552269 1 ARC PROP SOL K988-J161 WH-16 2 235-6500 J805-J150 YL-16

J-C1 1552267 A J765-J103 BU-16

J-C13 J-C15 1552264 3E3388 1 251-J84 BK-16 2 635-J112 BU-16 3 636-J111 GN-16 4 175-J136 PK-18 5 858-J86 GY-16 6 J840-J98 WH-16 7 J841-J99 YL-16

RH HEATED MIRROR (ATCH) 300-5512

RH FWD FLOOD 219-6486

1 2

AT-C4 1552269

AT-C5 1552269 194-AT16 GN-16 T750-AT15 BR-16

T958-AN19 YL-16-HV

YL-18 PK-18 WH-18 PU-18 WH-18 GN-18 PK-18

1 2

AT-C9 1552269

194-AT17 GN-16 J726-AT14 OR-16

J-C38 1552269 1 G877-J183 YL-16 2 H801-J184 PU-16

1 2 3 4 5 6 7 8

AT-C12 3E3364 1 2

AT-C2 1552269

322-AT2 GY-16 200-AT1 BK-16

WH-18 BK-18

AT-C13 3E3370

AN-C6 1552269

R746-AN18 PK-18 R747-AN5 GY-18

AT-C8 3E3364

RH HEATED MIRROR 300-5512

1 2

AT-C10 1552269

611-AT22 PU-14 200-AT20 BK-14

T859-AN21 WH-16-HV T957-AN20 PU-16-HV

F421-AR4 YL-18 G833-AR5 PK-18

COOLANT TEMP SENSOR 197-8391

AT-C7 1552269 A572-AT29 PK-14 200-AT27 BK-14

INJECTOR 6 253-0615

GN-18

RH LAMP GP 238-2797

BRAKE3 239-9624

CP-C1 2908858

G828-AR1 WH-18 G829-AR2 GN-18 C991-AR3 PK-18

BK-18 RD-18 WH-18

BK-18 BU-18 BR-18 RD-18

1 2 3 4 5 6

997-AT30 OR-16 993-AT31 BR-16 F714-AT32 PK-16

CONN 23

SIGNAL GROUND

GY-16 BK-14 PU-16 PU-14

CONN 22

AR-C1 3E3388 F421-AR4 G833-AR5 T725-AR6 N707-AR7 G828-AR1 G829-AR2 C991-AR3

A B C

GROUND LVL SHUTDOWN SW 139-2116

619-AT6 GN-14 200-AT18 BK-14

1 2 3 4 5 6 7 8 9 10 11 12

E

AT-C3 1552267 F715-AT10 PU-16 998-AT12 BR-16 F716-AT11 WH-16

N707-AN43 PU-18

AN-C12 3E3364 TIMING CALIBRATION PROBE

1 2

J726-AT14 OR-16 T750-AT15 BR-16 997-AT30 OR-16 993-AT31 BR-16 F714-AT32 PK-16

194-AT13 GN-16 J726-AT14 OR-16 T750-AT15 BR-16 997-AT30 OR-16 993-AT31 BR-16 F714-AT32 PK-16

AT-C11 1552269

T957-AN20 PU-16-HV T958-AN19 YL-16-HV T959-AN17 BR-16-HV T960-AN24 BU-16-HV T961-AN16 GN-16-HV T962-AN25 WH-16-HV T858-AN15 GY-16-HV T859-AN21 WH-16-HV T860-AN14 OR-16-HV K737-AN4 BR-16-HV K738-AN41 GN-16-HV K739-AN40 BU-16-HV

A572-AT28 PK-14 A572-AT29 PK-14

A572-AT23 PK-14

A572-AT28 PK-14 200-AT26 BK-14

AN-C13 1552252

619-AT6 GN-14 619-AT5 GN-16

BRAKE2 239-9624

AN-C10 1552269

G829-AN32 GN-18 G829-AN33 GN-18 G829-AN34 GN-18 G833-AN36 PK-18 G833-AN38 PK-18 G856-AN8 WH-18 G857-AN9 YL-18

614-AT9 PU-16 619-AT4 GN-16

AT-C1 1552273

1 2

1 2

611-AT22 PU-14 611-AT3 PU-14

CONN 27

INJECTOR 3 CP-C9 253-0615 1539693

K737-CP20 BR-16-KYNAR K739-CP23 BU-16-KYNAR

T860-CP18 OR-16-KYNAR T962-CP6 WH-16-KYNAR

TWISTED PAIR

G856-AN8 WH-18 G857-AN9 YL-18

611-AT25 PU-14

F715-AT10 PU-16 F716-AT11 WH-16 998-AT12 BR-16

CP-C6 7E6513 T860-CP17 OR-16-KYNAR T961-CP5 GN-16-KYNAR

200-AT26 BK-14 200-AT27 BK-14

322-AT2 GY-16 606-AT7 GY-16

AT-C6 7X6222 200-AT24 BK-14 611-AT25 PU-14 A572-AT23 PK-14 200-AT21 BK-14 606-AT7 GY-16 619-AT4 GN-16 614-AT9 PU-16 322-AT2 GY-16

CP-C7 7E6513

F421-AN12 YL-18 G833-AN37 PK-18 T725-AN44 WH-18 N707-AN43 PU-18 G828-AN28 WH-18 G829-AN35 GN-18 C991-AN6 PK-18

995-AN11 BU-18 994-AN10 GY-18 C967-AN13 BU-18 E963-AN23 BK-18 E964-AN22 WH-18 E965-AN27 BU-18 E966-AN26 YL-18 G828-AN29 WH-18 G828-AN30 WH-18 G828-AN31 WH-18

194-J200 GN-16 J726-J152 OR-16 T750-J91 BR-16 997-J175 OR-16 993-J176 BR-16 F714-J177 PK-16

INJECTOR 2 253-0615

1 2

T859-CP15 WH-16-KYNAR T960-CP4 BU-16-KYNAR

T957-CP1 PU-16-KYNAR T958-CP2 YL-16-KYNAR T959-CP3 BR-16-KYNAR T960-CP4 BU-16-KYNAR T961-CP5 GN-16-KYNAR T962-CP6 WH-16-KYNAR

G828-AN1 WH-18

F715-J14 PU-16 F716-J17 WH-16 998-J30 BR-16

CP-C8 1539693 1 2

1 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

CP-C5 7E6513

T725-AN44 WH-18

200-AT18 BK-14 200-AT20 BK-14 200-AT1 BK-16 200-AT8 BK-14

200-AT21 BK-14

K738-CP11 GN-16-KYNAR K739-CP22 BU-16-KYNAR

T860-CP18 OR-16-KYNAR T860-CP17 OR-16-KYNAR

T860-CP9 OR-16-KYNAR

F421-AN12 YL-18

194-AT16 GN-16 194-AT17 GN-16

200-AT24 BK-14

T859-CP16 WH-16-KYNAR T959-CP3 BR-16-KYNAR

T859-CP16 WH-16-KYNAR T859-CP15 WH-16-KYNAR

T859-CP8 WH-16-KYNAR

105-T22 RD-16 200-T15 BK-16 200-T23 BK-16 308-T34 YL-16 J725-T21 GN-16 T782-T35 OR-16

A572-T56 PK-14 J725-T21 GN-16 T782-T35 OR-16

194-AT13 GN-16

CP-C4 7E6513

T858-CP13 GY-16-KYNAR T858-CP14 GY-16-KYNAR

T858-CP7 GY-16-KYNAR

C967-AN13 BU-18 R747-AN5 GY-18

F

619-T11 GN-16 619-T3 GN-14

RH FRONTLAMPS

T858-CP14 GY-16-KYNAR T958-CP2 YL-16-KYNAR

K738-CP11 GN-16-KYNAR

619-T7 GN-16

CONN 26

CP-C3 7E6513

K737-CP19 BR-16-KYNAR K737-CP20 BR-16-KYNAR

308-T34 YL-16 322-T33 GY-16 605-T2 YL-16 611-T40 PU-14 611-T57 PU-14 614-T41 PU-16

CONN 25

K737-CP19 BR-16-KYNAR K739-CP21 BU-16-KYNAR E966-AN26 YL-18 E965-AN27 BU-18

200-T23 BK-16 200-T15 BK-16 200-T5 BK-14

200-T53 BK-14 200-T1 BK-14

J-C25 J-C26 1698670 3E3370 A T784-J133 GN-16 EVAC B T783-J134 PU-16 SERVICE C 200-J169 BK-16 TOOL

200-J207 BK-14 200-J208 BK-14 308-J90 YL-16 605-J52 YL-16 606-J54 GY-16 614-J211 PU-16 614-J212 PU-16

994-AN10 GY-18

200-T5 BK-14 200-T6 BK-14 200-T54 BK-14 200-T55 BK-14 322-T33 GY-16 605-T2 YL-16 611-T40 PU-14 611-T57 PU-14 614-T41 PU-16 619-T11 GN-16 619-T3 GN-14 A572-T56 PK-14

200-T6 BK-14 200-T54 BK-14 200-T55 BK-14

200-J169 BK-16 200-J170 BK-14

200-J58 BK-14 TWISTED PAIR

E963-AN23 BK-18 G856-AN8 WH-18

105-T22 RD-16

J-C17 T-C1 1552252 3E5179 1 614-J211 PU-16 614-T41 PU-16 2 619-T7 GN-16 619-J209 GN-16 3 611-J57 PU-14 611-T40 PU-14 4 200-J170 BK-14 200-T1 BK-14 5 605-T2 YL-16 605-J52 YL-16 6 322-J167 GY-16 322-T33 GY-16 7 105-T22 RD-16 105-J94 RD-16 8 J725-J153 GN-16 J725-T21 GN-16 9 T782-J81 OR-16 T782-T35 OR-16 10 308-J90 YL-16 308-T34 YL-16 11 A572-T56 PK-14 A572-J173 PK-14 12 611-T57 PU-14 611-J164 PU-14

771-J132 PU-16 993-J176 BR-16 997-J175 OR-16 998-J30 BR-16 A572-J173 PK-14 A572-J174 PK-14

J2

MOTOR

10

FORWARD HORN HI 174-7875

177-J26 RD-4

90

A B C

OR-18 YL-18 GN-18

+BATTERY GROUND SIGNAL

COLOR ABBREVIATIONS

11

BK-18 BK-18

1 2

MAIN PWR BRK 171-2211

619-J56 GN-16

GN-16 YL-16 OR-16 WH-16 BR-16

12

LH FLOOD 219-6485

BUSS BAR

INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT

13

1 2

A/C REFRIG SW 114-5333

2 1

CONN 12

J-C36 J-C37 1552269 3E3364 1 317-J123 YL-16 2 200-J47 BK-16

LH FWD FLOOD 219-6486

NOTE A

WSHLD WASHER MTR 7T-8891 GN/BK-14 BK-14

1 2

T-C4 1552273

DISC GROUND

A

14

200-T54 BK-14 200-T55 BK-14 322-T33 GY-16 605-T2 YL-16 611-T40 PU-14 611-T57 PU-14 614-T41 PU-16 619-T3 GN-14 619-T11 GN-16

101-J113 RD-4

ELECTRICAL CONNECTION TO MACHINE STRUCTURE

15

CBL-XJ1 BK-00

MOTOR

322-T33 GY-16 200-T52 BK-16

200-T8 BK-14 200-T51 BK-14 200-T52 BK-16

200-T5 BK-14

611-J57 PU-14 611-J163 PU-14 611-J164 PU-14

R746-AN18 PK-18 R747-AN5 GY-18 T725-AN44 WH-18

1 2

WH-18 BK-18

T-C16 1552269

200-T6 BK-14 PRELUBE EVAC SUPPL STEER MOTOR 227-5525

322-J59 GY-16

BU RD BK

1 2

1 2

G

SERV BRK ACCUM CHG SOL 277-6343

J-C21 1552267

DOWNSHIFT SOL 193-8559

START RELAY 118-3534

BK-18 BK-18

AIR CONDITIONING

F702-C19 GN-16 F710-C50 BR-16 F714-C32 PK-16 F715-C33 PU-16 F716-C34 WH-16 F717-C29 YL-16 F975-C38 OR-16 H802-C37 GY-16 J765-C44 BU-16 L913-C39 OR-16

C-C13 1886210 109-C10 RD-4

728-J60 BU-16 J765-J67 BU-16 506-J166 PU-16 200-J53 BK-16 317-J123 YL-16 200-J47 BK-16

UPSHIFT SOL 193-8559

LH HEATED MIRROR (ATCH) 300-3512

T-C2 3E3364

T-C20 1552269 619-T3 GN-14 200-T6 BK-14

NEG

AN-C11 1552264

A B C

WH-18 BK-18

C-C15 1552269 567-C58 WH-16 200-C16 BK-16

444-C46 BU-16 705-C43 PK-16 892-C24 BR-16 893-C36 GN-16 993-C31 BR-16 997-C30 OR-16 998-C7 BR-16 998-C41 BR-16 A700-C8 OR-16

C967-AN13 BU-18 C991-AN6 PK-18 E963-AN23 BK-18 E964-AN22 WH-18 E965-AN27 BU-18 E966-AN26 YL-18 F421-AN12 YL-18 G828-AN1 WH-18 G829-AN2 GN-18 G833-AN7 PK-18 G856-AN8 WH-18 G857-AN9 YL-18 N707-AN43 PU-18

506-J166 PU-16 200-J53 BK-16 1 2

RD-18 BK-18

FUEL JUMPER HARNESS

J-C35 7T5957

704-K7 GY-16 922-K20 BR-16

1 2

I

LH HEATED MIRROR 300-3512

T-C18 3E3364 1 2

AC SW LO 149-6371

C-C9 1552269 519-C47 PK-16 522-C17 WH-16

K737-AN4 BR-16-HV K738-AN41 GN-16-HV K739-AN40 BU-16-HV T858-AN15 GY-16-HV T859-AN21 WH-16-HV T860-AN14 OR-16-HV

K-C3 1552269

636-AH5 GN-16 J840-AH40 WH-16

T-C17 1552269 A572-T10 PK-14 200-T54 BK-14

109-C10 RD-4

+

TWISTED PAIR

K-C6 1552269

LH GN TPMS LAMP 246-9870

AH-C3 1552269

CONN 15

STEERING PRESS SW 3E-6450 1 2

RD-18 BK-18

ALT

403-C11 GN-18

INJECTOR 2 COMMON

J765-J67 BU-16 728-J60 BU-16

LH LAMP GP 238-2798

ALTERNATOR 197-8820

INJECTOR 3 & 4 INJECTOR 1 COMMON

K-C2 1552269 703-K6 BU-16 921-K19 WH-16

POS

GN-18

LH RD TPMS LAMP 246-9869

T-C19 1552269

922-J102 BR-16 E907-J50 GY-16 E906-J154 OR-16 126-J62 RD-16 921-J34 WH-16

CONN 11

TWISTED PAIR

619-T11 GN-16

BK-18 BU-18 BR-18 RD-18

ENGINE

150-C9 RD-14 150-C40 RD-14 200-C20 BK-14 200-C54 BK-16 200-C56 BK-16 201-C5 BK-16 308-C21 YL-16 326-C2 RD-16 329-C4 YL-16 365-C6 YL-16

513-C27 OR-16 567-C58 WH-16 997-C30 OR-16 993-C31 BR-16 F702-C19 GN-16 F710-C50 BR-16 F717-C29 YL-16 F714-C32 PK-16

K-C8 1552252

XMSN SERVICE

NEG

1 2 3 4 5 6

CHASSIS GND 2

F717-C29 YL-16

444-C46 BU-16

TWISTED PAIR

1 2 3 4 5 6 7 8 9 10 11 12

+BATTERY GROUND SIGNAL

T-C3 1552269 A572-T9 PK-14 200-T8 BK-14

CBL-XC1 BK-00

CBL-XA1 RD-00

ENGINE GROUND 1 GROUND STUD

994-AN10 GY-18 995-AN11 BU-18

E900-K3 WH-16 E901-K8 GN-16 E906-K10 OR-16 E907-K17 GY-16 703-K21 BU-16 921-K22 WH-16 704-K23 GY-16 922-K29 BR-16 705-K31 PK-16 H802-K32 GY-16

605-T2 YL-16 200-T51 BK-14 614-T41 PU-16 611-T40 PU-14

611-T57 PU-14 200-T55 BK-14

CBL-XF3 RD-00

CBL-XE1 RD-00

PRIM 12V BATTERY 1 153-5710

109-C10 304-C49 403-C11 513-C27 522-C17 567-C58

T957-AN20 PU-16-HV T958-AN19 YL-16-HV T959-AN17 BR-16-HV T960-AN24 BU-16-HV T961-AN16 GN-16-HV T962-AN25 WH-16-HV

K-C4 3E5179

AH-C2 1552269 1 635-AH41 BU-16 2 J841-AH42 YL-16

CONN 21

JUMPSTART RECEPTACLE DISC SW

CBL-YY1 BK-12

L913-C39 OR-16

A700-C8 OR-16 892-C24 BR-16 893-C36 GN-16 329-C4 YL-16 201-C5 BK-16 403-C11 GN-18 365-C6 YL-16 326-C2 RD-16 308-C21 YL-16 L913-C39 OR-16 L912-C18 WH-16 H802-C37 GY-16 F975-C38 OR-16 705-C43 PK-16 J765-C44 BU-16 998-C7 BR-16

703-K34 BU-16

704-K7 GY-16 704-K23 GY-16

251-AH2 BK-16 635-AH41 BU-16 636-AH5 GN-16 175-AH1 PK-18 859-AH3 YL-16 J840-AH40 WH-16 J841-AH42 YL-16

OR-18 YL-18 GN-18

A B C

CONT GP DISC 237-7602

229-C13 BK-12

G829-AN2 GN-18 703-K6 BU-16 703-K21 BU-16

175-AH1 PK-18 251-AH2 BK-16 859-AH3 YL-16

8

8

PRELUBE EVAC SUPPL STEER RELAY 230-6278

MOTOR

109-C10 RD-4 304-C49 WH-4 403-C11 GN-18 513-C27 OR-16 522-C17 WH-16 567-C58 WH-16

200-C54 BK-16 150-C9 RD-14 522-C17 WH-16

E900-K35 WH-16

E900-K3 WH-16

AH-C1 3E3370

J-C11 J-C3 AH-C4 1552264 3E3388 3E3388 1 1 251-J12 BK-16 2 2 635-J83 BU-16 3 3 636-J85 GN-16 4 4 175-J88 PK-18 5 5 859-J87 YL-16 6 6 J840-J101 WH-16 7 7 J841-J100 YL-16

H420-J36 PU-16

304-C49 WH-4

BR-16 WH-16 OR-16 YL-16 GN-16 BU-16

CONN 10

TWISTED PAIR

J-C29 1552269 1 L904-J144 BU-16 2 202-J165 BK-16

TWISTED PAIR

J-C2 9X0145

K-C1 7X6222

LH FR STRUT PRESS 221-3417

CHASSIS GND STARTER 237-1962

INJECTOR 5 & 6

126-K18 RD-16 721-K11 BR-16 722-K12 WH-16 723-K13 OR-16 724-K14 YL-16

426-H45 BR-16 201-H46 BK-16

1

T-C15 1552273

LH FRONT STRUT (TPMS)

CBL-XF2 RD-00

304-C49 WH-4

CONN 20

H-C16 1552269 1 2

2

LH FRONTLAMPS

304-J109 WH-4

TWISTED PAIR XMSN FLTR SW 227-6744

3

109-J5 RD-4 177-J26 RD-4 109-J110 RD-4 109-J110 RD-4 J-C10 1552269 306-J107 GN-16 E790-J108 PK-16

200-C16 BK-16 229-C13 BK-12

CONN 19

H-C9 1552267

BK OIL TEMP SNSR 134-2252

1

CONN 18

H-C5 1552269 1 2

OR-18 BK-18 WH-18

F715-J14 PU-16 F716-J17 WH-16 998-J30 BR-16 150-J92 RD-14

H-C4 1552269 1 2

+8V GROUND SIGNAL

513-J51 OR-16 567-J22 WH-16 997-J175 OR-16 993-J176 BR-16 F702-J131 GN-16 F710-J35 BR-16 F717-J130 YL-16 F714-J177 PK-16

H-C10 1552269 1 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

TWISTED PAIR

200-J129 BK-14 200-J114 BK-16

CONN 5

H-C12 3E3364

CONN 13

998-C7 BR-16 998-C41 BR-16

J727-J151 YL-16 J805-J149 YL-16

105-J94 RD-16 194-J200 GN-16 200-J140 BK-18 322-J59 GY-16 611-J57 PU-14 611-J163 PU-14 611-J164 PU-14 619-J56 GN-16 771-J132 PU-16 993-J176 BR-16 997-J175 OR-16 998-J30 BR-16 A572-J173 PK-14 A572-J174 PK-14 F714-J177 PK-16 F715-J14 PU-16 F716-J17 WH-16 G834-J185 PU-16 G835-J186 OR-16 G877-J183 YL-16 H801-J184 PU-16 J725-J153 GN-16 J726-J152 OR-16 J765-J103 BU-16 J805-J150 YL-16 K988-J161 WH-16 M728-J178 WH-18 T750-J91 BR-16 T782-J81 OR-16 T783-J134 PU-16 T784-J133 GN-16 X971-J157 OR-18

109-C10 RD-4 200-C16 BK-16 403-C11 GN-18 513-C27 OR-16 522-C17 WH-16 567-C58 WH-16

INTERFACE PLATE TO MAIN CAB

1 2

4

J-C14 9X0141

F975-J125 OR-16 F975-J180 OR-16 H802-J19 GY-16 J765-J146 BU-16 J805-J149 YL-16 J805-J150 YL-16

BK-18 BK-18

5

J-C27 7X6222

513-J51 OR-16 567-J22 WH-16

STEER SYS DISABLE SOL J-C8 263-1394 1552269

E-C6 1552252

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

J-C19 1275483

J-C9 9X1343 175-AC6 PK-16

30 Page,

RENR8262-01 VOL 1 of 2

E

RH REAR STOP/TAIL/TURN LAMP AC-C3 232-6136 1552272 1 614-AC4 PU-16 S RD-18 2 BK-18 200-AC10 BK-16 T WH-18 3 604-AC1 OR-16 T WH-18 4 606-AC5 GY-16

A572-J172 PK-14

200-J47 BK-16 201-J46 BK-16 308-J120 YL-16

F717-J130 YL-16 F975-J125 OR-16 H802-J19 GY-16 J765-J138 BU-16 J765-J146 BU-16 L904-J144 BU-16 L912-J127 WH-16 L913-J128 OR-16 F975-J180 OR-16

LIGHTS - RIGHT REAR

R971-J41 YL-16 H803-J145 BU-16 801-J70 PK-16 446-J93 PU-16 201-J105 BK-16

J765-J138 BU-16 J805-J148 YL-16 J840-J3 WH-16 J841-J1 YL-16 K952-J80 BR-16 K988-J161 WH-16 L904-J144 BU-16 L912-J127 WH-16 L913-J128 OR-16 M728-J178 WH-18 R971-J41 YL-16 T749-J65 YL-16 T750-J91 BR-16 T782-J81 OR-16 T783-J134 PU-16 T784-J133 GN-16 X971-J157 OR-18

998-J106 BR-16 A700-J119 OR-16 F702-J131 GN-16 F710-J35 BR-16

E-C5 1552269

F975-J7 OR-16 612-J74 GY-16 E900-J158 WH-16 E901-J24 GN-16 E906-J154 OR-16 E907-J50 GY-16 A958-J139 WH-16 H802-J25 GY-16 K952-J80 BR-16 J765-J61 BU-16 604-J2 OR-16 J764-J69 BR-16

H801-J184 PU-16 H802-J25 GY-16 H803-J145 BU-16 J725-J153 GN-16 J726-J152 OR-16 J727-J151 YL-16 J764-J69 BR-16 J765-J8 BU-16 J765-J61 BU-16 J765-J103 BU-16

444-J135 BU-16 513-J51 OR-16 522-J16 WH-16 567-J22 WH-16 705-J205 PK-16 892-J121 BR-16 893-J122 GN-16

K952-E22 BR-16

TWISTED PAIRS

F710-J35 BR-16 F717-J130 YL-16 F975-J7 OR-16 G704-J72 YL-16 G705-J96 GN-16 G834-J185 PU-16 G835-J186 OR-16 G877-J183 YL-16 H420-J36 PU-16 H801-J78 PU-16

150-J92 RD-14 150-J118 RD-14 200-J47 BK-16 200-J129 BK-14 201-J46 BK-16 202-J165 BK-16 308-J120 YL-16 326-J45 RD-16 329-J44 YL-16 365-J43 YL-16 403-J33 GN-16 432-J142 PK-16

AC CTRL MODULE 169-7443

J-C4 1552272

705-J23 PK-16

327-J37 PK-16 769-J75 BU-16 770-J6 GN-16 773-J76 GY-16 774-J77 YL-16 775-J9 BR-16 767-J4 WH-16 H801-J78 PU-16 444-J135 BU-16 E750-J79 PU-16 998-J106 BR-16 E718-J95 PK-16 G877-J183 YL-16 H801-J184 PU-16

A700-J119 OR-16 A958-J139 WH-16 E718-J95 PK-16 E750-J79 PU-16 E790-J108 PK-16 E900-J158 WH-16 E901-J24 GN-16 E906-J154 OR-16 E907-J50 GY-16 F702-J131 GN-16

109-J5 RD-4 200-J114 BK-16 304-J109 WH-4 993-J176 BR-16 997-J175 OR-16 998-J30 BR-16 F714-J177 PK-16 F715-J14 PU-16 F716-J17 WH-16

FRAME GROUND 5 GROUND STUD

612-E15 GY-16

A572-J173 PK-14 A572-J174 PK-14

6

J-C41 1835784

892-J121 BR-16 893-J122 GN-16 921-J34 WH-16 922-J102 BR-16 998-J106 BR-16

109-J5 RD-4 200-J114 BK-16 304-J109 WH-4 993-J176 BR-16 997-J175 OR-16 998-J30 BR-16 F714-J177 PK-16 F715-J14 PU-16 F716-J17 WH-16

200-J171 BK-14

611-J162 PU-14

770-J6 GN-16 771-J132 PU-16 773-J76 GY-16 774-J77 YL-16 775-J9 BR-16 801-J70 PK-16 858-J86 GY-16 859-J87 YL-16 860-J11 PK-16 861-J89 PU-16

105-J94 RD-16 177-J26 RD-4 194-J200 GN-16 200-J140 BK-18 306-J107 GN-16 322-J59 GY-16 611-J57 PU-14 611-J163 PU-14 611-J164 PU-14 619-J56 GN-16 727-J13 GN-16 771-J132 PU-16 A572-J173 PK-14 A572-J174 PK-14 E790-J108 PK-16 G834-J185 PU-16 G835-J186 OR-16 G877-J183 YL-16 H420-J36 PU-16 H801-J184 PU-16 J725-J153 GN-16 J726-J152 OR-16 J765-J103 BU-16 J805-J150 YL-16 K988-J161 WH-16 M728-J178 WH-18 T750-J91 BR-16 T782-J81 OR-16 T783-J134 PU-16 T784-J133 GN-16 X971-J157 OR-18

J765-J213 BU-16 J765-J61 BU-16 J765-J8 BU-16 J765-J146 BU-16

J765-J143 BU-16

721-J29 BR-16 722-J38 WH-16 723-J40 OR-16 724-J42 YL-16 725-J48 GN-16 726-J49 BU-16 921-J34 WH-16 922-J102 BR-16 G705-J96 GN-16 G704-J72 YL-16 432-J142 PK-16

721-J29 BR-16 722-J38 WH-16 723-J40 OR-16 724-J42 YL-16 725-J48 GN-16 726-J49 BU-16 727-J13 GN-16 728-J60 BU-16 767-J4 WH-16 769-J75 BU-16

J727-J151 YL-16 J805-J149 YL-16

J765-J141 BU-16 J765-J67 BU-16 J765-J66 BU-16

175-J136 PK-18 200-J58 BK-14 200-J207 BK-14 200-J208 BK-14 251-J84 BK-16 308-J90 YL-16 605-J52 YL-16 606-J54 GY-16 614-J211 PU-16 614-J212 PU-16

705-J206 PK-16 705-J205 PK-16

R971-J41 YL-16 T749-J65 YL-16

H803-J145 BU-16 J764-J69 BR-16

E907-J50 GY-16 H802-J63 GY-16 J764-J69 BR-16 J765-J67 BU-16

858-J86 GY-16 859-J87 YL-16 860-J11 PK-16 861-J89 PU-16 703-J20 BU-16 704-J27 GY-16 705-J23 PK-16 G835-J186 OR-16 G834-J185 PU-16 506-J166 PU-16

612-J74 GY-16 614-J21 PU-16 619-J56 GN-16 635-J115 BU-16 636-J116 GN-16 703-J20 BU-16 704-J27 GY-16

G704-J72 YL-16 G705-J96 GN-16 H801-J78 PU-16 H802-J19 GY-16 H802-J25 GY-16 H803-J145 BU-16 J764-J69 BR-16 J765-J8 BU-16 J765-J61 BU-16 J765-J146 BU-16 J805-J148 YL-16 J805-J149 YL-16 J805-J150 YL-16 J840-J3 WH-16 J841-J1 YL-16 K952-J80 BR-16

H802-J19 GY-16 H802-J25 GY-16

H802-J63 GY-16 H802-J147 GY-16

611-J163 PU-14 611-J164 PU-14 611-J57 PU-14

A958-J139 WH-16 E718-J95 PK-16 E750-J79 PU-16 E900-J158 WH-16 E901-J24 GN-16 E906-J154 OR-16 E907-J50 GY-16 F975-J7 OR-16 F975-J125 OR-16 F975-J180 OR-16

G704-J72 YL-16 G705-J96 GN-16 H801-J78 PU-16

175-J137 PK-18 L904-J144 BU-16 202-J165 BK-16 J840-J3 WH-16 J841-J1 YL-16

605-J10 YL-16 606-J55 GY-16

774-J77 YL-16 775-J9 BR-16 801-J70 PK-16 858-J86 GY-16 859-J87 YL-16 860-J11 PK-16 861-J89 PU-16 921-J34 WH-16 922-J102 BR-16

F975-J180 OR-16 F975-J7 OR-16 F975-J125 OR-16

F975-J124 OR-16

769-E2 BU-16 770-E5 GN-16 773-E14 GY-16 774-E37 YL-16 775-E27 BR-16 860-E11 PK-16 861-E39 PU-16 E750-E9 PU-16

CONN 4

636-J85 GN-16 636-J111 GN-16

200-E89 BK-16

612-E50 GY-16 612-E51 GY-16 612-E52 GY-16

E-C3 1552252 604-E48 OR-16 200-E41 BK-16 612-E52 GY-16 614-E46 PU-16 605-E40 YL-16 175-E12 PK-18 251-E44 BK-16 861-E39 PU-16

635-J115 BU-16

861-J89 PU-16 921-J34 WH-16 922-J102 BR-16 A958-J139 WH-16 E718-J95 PK-16 E750-J79 PU-16 E900-J158 WH-16 E901-J24 GN-16 E906-J154 OR-16 E907-J50 GY-16

605-E40 YL-16 606-E10 GY-16

AE-C1 3E5179 1 604-AE1 OR-16 2 200-AE2 BK-16 3 612-AE3 GY-16 4 614-AE4 PU-16 5 605-AE5 YL-16 6 175-AE6 PK-16 7 251-AE7 BK-16 8 861-AE10 PU-16

635-J112 BU-16 635-J83 BU-16

767-J4 WH-16 769-J75 BU-16 770-J6 GN-16 773-J76 GY-16 774-J77 YL-16 775-J9 BR-16 801-J70 PK-16 858-J86 GY-16 859-J87 YL-16 860-J11 PK-16

723-J40 OR-16 724-J42 YL-16 725-J48 GN-16 726-J49 BU-16 728-J60 BU-16 921-J34 WH-16 922-J102 BR-16 E900-J158 WH-16 E901-J24 GN-16 E906-J154 OR-16

E-C4 1552272 E750-E9 PU-16 J765-E55 BU-16

CONN 3

614-J21 PU-16

703-J20 BU-16 704-J27 GY-16 705-J206 PK-16 721-J29 BR-16 722-J38 WH-16 723-J40 OR-16 724-J42 YL-16 725-J48 GN-16 726-J49 BU-16 728-J60 BU-16

635-J112 BU-16 636-J111 GN-16 858-J86 GY-16 J840-J98 WH-16 J841-J99 YL-16 175-E12 PK-18 175-E53 PK-18

606-J55 GY-16

7

J-C5 9X7147

426-J64 BR-16 432-J142 PK-16 444-J135 BU-16 446-J93 PU-16 447-J39 PK-16 506-J166 PU-16 521-J18 YL-16 522-J16 WH-16 604-J2 OR-16

722-J38 WH-16 723-J40 OR-16 724-J42 YL-16 725-J48 GN-16 726-J49 BU-16 728-J60 BU-16 767-J4 WH-16 769-J75 BU-16 770-J6 GN-16 773-J76 GY-16

612-J74 GY-16

CONN 9

BU-16 BK-16

605-J10 YL-16

606-J32 GY-16 606-J54 GY-16

126-J62 RD-16 200-J47 BK-16 200-J53 BK-16 317-J123 YL-16 506-J166 PU-16 703-J20 BU-16 704-J27 GY-16 705-J206 PK-16 721-J29 BR-16 722-J38 WH-16

R971-H34 YL-16

E-C8 3E3376

605-J52 YL-16 605-J31 YL-16

770-J6 GN-16 773-J76 GY-16 774-J77 YL-16 775-J9 BR-16 860-J11 PK-16 861-J89 PU-16 E750-J79 PU-16 J765-J141 BU-16 K952-J80 BR-16

H802-H44 GY-16 H803-H42 BU-16

CONN 1

446-J93 PU-16 447-J39 PK-16 506-J166 PU-16 604-J2 OR-16

175-J82 PK-18 200-J97 BK-16 251-J117 BK-16 604-J2 OR-16 605-J31 YL-16 606-J32 GY-16 612-J74 GY-16 614-J71 PU-16 767-J4 WH-16 769-J75 BU-16

G704-H23 YL-16 G705-H24 GN-16

605-J10 YL-16 606-J55 GY-16 612-J74 GY-16 614-J21 PU-16 635-J115 BU-16 636-J116 GN-16 703-J20 BU-16 704-J27 GY-16 705-J206 PK-16 721-J29 BR-16

317-J123 YL-16 327-J37 PK-16 426-J64 BR-16

H803-J145 BU-16 H802-J147 GY-16 426-J64 BR-16 201-J28 BK-16

446-H4 PU-16 801-H37 PK-16 A958-H43 WH-16 E718-H40 PK-16 F975-H22 OR-16

AP-C1 3E3376

251-J73 BK-16

8

126-J62 RD-16 447-J39 PK-16 635-J115 BU-16 636-J116 GN-16

251-J73 BK-16 306-J107 GN-16 308-J126 YL-16 317-J123 YL-16 322-J59 GY-16 326-J45 RD-16 327-J37 PK-16 329-J44 YL-16 365-J43 YL-16 403-J33 GN-16

446-J93 PU-16 447-J39 PK-16 506-J166 PU-16 513-J51 OR-16 521-J18 YL-16 567-J22 WH-16 604-J2 OR-16

308-J120 YL-16 308-J126 YL-16

R971-J41 YL-16 J765-J143 BU-16 801-J70 PK-16 200-J15 BK-16 327-J37 PK-16 E718-J95 PK-16 A958-J139 WH-16

327-H41 PK-16 426-H45 BR-16

J765-H35 BU-16 J765-H39 BU-16 J765-H26 BU-16

308-J90 YL-16

H801-J78 PU-16 F975-J124 OR-16 G704-J72 YL-16 G705-J96 GN-16

200-H38 BK-16 201-H46 BK-16

H801-H31 PU-16 H801-H30 PU-16

T749-J65 YL-16

327-J37 PK-16 426-J64 BR-16

446-J93 PU-16

CONN 8

H

J765-J66 BU-16

251-J12 BK-16 251-J117 BK-16 251-J84 BK-16

9 105-J94 RD-16 126-J62 RD-16 150-J92 RD-14 150-J118 RD-14 175-J137 PK-18 177-J26 RD-4 194-J200 GN-16 200-J129 BK-14 200-J140 BK-18 201-J105 BK-16 202-J165 BK-16

251-J73 BK-16 308-J120 YL-16 308-J126 YL-16 317-J123 YL-16

201-J105 BK-16 201-J46 BK-16

J-C7 9X0145 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

H801-H21 PU-16 F975-H22 OR-16 G704-H23 YL-16 G705-H24 GN-16

R971-H34 YL-16

773-AP7 GY-16 774-AP5 YL-16 775-AP2 BR-16

A B C

SEC STEER PRESS SW 9X-4455

BK-18 WH-18

200-J47 BK-16

J-C20 1552267 BK-18 RD-18 BU-18

126-J62 RD-16 175-J137 PK-18 200-J47 BK-16 201-J46 BK-16 201-J105 BK-16

175-J137 PK-18

447-J39 PK-16 201-J104 BK-16

FUEL LEVEL SENDER 212-1438

A B C

175-J88 PK-18 175-J136 PK-18 175-J82 PK-18

201-J28 BK-16 201-J104 BK-16

1 2

10

126-J62 RD-16

J-C24 1552269

CONN 7

AP-C2 TCS PROPN SOL 1552267 222-4741 K952-AP6 BR-16 773-AP7 GY-16

L-C2 3E3364

L-C1 1552269

BRAKE FILTER BYPASS SW 227-6744 SEC BRAKE PRESS SW 9X-4455

11

175-J88 PK-18 251-J12 BK-16 635-J83 BU-16 636-J85 GN-16 859-J87 YL-16 J840-J101 WH-16 J841-J100 YL-16

R971-H34 YL-16 C436-H3 BU-18

1 2

BRAKE FILTER BYPASS SW 50T 227-6744 H-C6 1552269

TCS 4WAY SOL AP-C3 3E-8575 1552272 1 2 3 4

12

H-C7 1552269 1 2

40T JUMPER FOR BRAKE SW REMOVE FOR 50 TON USE

774-AP5 YL-16 K952-AP3 BR-16 K952-AP4 BR-16 775-AP2 BR-16

13

ABBREV

COLOR

RD WH OR YL PK BK GY PU BR GN BU

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

4

IDENT PART NO. HARNESS AS. A 291-6214 C 272-8407 E 272-8404 F 304-7866 G 291-6215 H 272-8403 J 272-8402 K 272-8405 L 235-0084 M 241-8879 T 272-8408 X 267-8953 AC 247-5643 AE 247-5641 AF 120-9288 AG 277-7646 AH 277-7647 AJ 276-9466 AK 272-8406 AM 241-8880 AN 239-5929 AP 235-0078 AR 276-3106 AT 272-8409 CA 275-6660 CP 234-5002 WA 276-9463 CABLE AS. V 162-7264 XA 8V-0622 XC 270-1490 XE 270-1491 XF 270-1492 XH 270-1494 XJ 270-1495 XK 270-1496 XL 270-1493 YY XXXXXXX WIRE AS. AA 235-0070

CHG SHEET LOC 01 02 01 01 01 01 02 01 00 00 02 01 02 01 03 03 02 00 01 01 04 01 01 03 02 04 00

2 1 1 2 2 1 1 1 1 2 1 2 1 1 1 1 1 2 1 2 1 1 1 2 1 2

00 00 01 01 01 01 01 01 01

2 1 1 1 1 1 1 1 1

DESCRIPTION

MAIN CAB ENGINE REAR CHASSIS G-3 FRONT COMPONENTS C-2 DASH PANEL MID CHASSIS MAIN CHASSIS TRANSMISSION - 770 FUEL LEVEL SENDER I-4 OVERHEAD FRONT CHASSIS I-11 CIRCUIT BREAKER REAR LIGHTS (RH) REAR LIGHTS (LH) TRANSMISSION GEAR SW FRONT RIGHT STRUT (TPMS) FRONT LEFT STRUT (TPMS) G-10 HEATED MIRROR JUMPER WHEEL SPEED (TCS) F-6 RH CONSOLE ENGINE DIVISION TCS PROP SOL FUEL JUMPER HARNESS FRONT LIGHTS (RH) D-1 A/C UNIT INJECTORS GEN 2 RADIO

G-1 G-4 G-4 H-4 H-4 H-3 H-3 G-6 G-3 G-6

1

ENGINE CONTROL CIRCUIT. PAYLOAD CONTROL CIRCUIT. CHASSIS CONTROL CIRCUIT. INTEGRATED BRAKING CONTROL CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. TURN SIGNAL/WIPER/WASHER CIRCUIT. ATCH ATCH ATCH

ATCH

THIS SCHEMATIC 270-8665 CHG 00 IS FOR THE 770/772X TIER III MODELS RM693, RM694 COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF, TRANSMISSION IN NEUTRAL AND WITH THE PARK BRAKE SET.

RADIO ANTENNA COAX BAT 1 (NEG) TO BAT 2 (POS) BAT 2 (NEG) TO CTRL GP DISCONNECT BAT 1 (POS) TO CONT GP-DISC (POS) STARTER B+ TO CONT GP-DISC (POS) PRELUBE RELAY TO PRELUBE MTR (POS) PRELUBE MTR (NEG) TO CHASSIS GND STARTER GND TO CHASSIS GND CTRL GP-DISC TO CHASSIS (NEG) STARTER GND TO ENGINE GND

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE NOTE B: SW SHOWN IN ON POSITION NOTE C: TWISTED WIRES TO BE TWISTED AT LEAST 1 TWIST PER 25 MM: 875/876, 892/893, E900/E901, E906-E907, F418/F419, G856/G857, L912/L913, Y787/Y788

ALT BREAKER TO MAIN PWR BREAKER

3

B

2

1

A

Harness And Wire Electrical Schematic Symbols

RENR8262-01 May 2010

Symbols

T

Pressure Symbol

Related Electrical Service Manuals

Electric Starting Motor 1:

237-1962

SENR3860

VIMS/Payload System:

RENR8284

Chassis Control System:

RENR7871

Engine Control System:

SENR9832

Connector Location

Component Identifiers (CID¹) Module Identifier (MID²) Chassis Control System (MID No. 087) CID

Component

0041

8 VDC Sensor Power Supply

0096

Fuel Level Sensor

0144

Backup Alarm Relay

0168

Electrical System Voltage

0177

Transmission Oil Temperature Sensor

0190

Engine Speed Sensor

0379

Autolube Pressure Sensor

0420

Secondary Steering Relay

0444

Starter Motor Relay

0533

Brake ECM

Machine Location

CONN 13 CONN 14 CONN 15 CONN 16 CONN 17

Schematic Location C-10 B-10 B-8 D-8 C-8

CONN 28 CONN 29 CONN 30 CONN 31 CONN 32 CONN 33 CONN 34 CONN 35 CONN 36 CONN 37 CONN 38 CONN 39 CONN 40 CONN 41 CONN 42

I-13 I-10 H-10 G-10 G-10 D-10 A-8 G-8 I-5 D-5 I-4 H-4 G-4 F-3 E-1

3 C C C 2 3 3 D C B B B B B 4

Connector Number

Symbols and Definitions Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

13 14 15 16 17

Transmission Output Speed Sensor 1

0558

Autolube Relay

0590

Engine ECM

0637

Backup Alarm

0669

Transmission Input Speed Sensor

0673

Transmission Output Speed Sensor 2

0702

Transmission Gear Lever Selector Sensor

0709

Transmission Lockup Clutch Solenoid

0718

Transmission System

0724

Hoist Raise Solenoid

0725

Hoist Lower Solenoid

0773

Hoist Lever Sensor

0826

Torque Converter Oil Temperature Sensor

0967

Machine Application

1245

Accumulator Bleed Relay

1326

ECM Location Code

1401

Transmission Solenoid 1

1402

Transmission Solenoid 2

1403

Transmission Solenoid 3

1404

Transmission Solenoid 4

1405

Transmission Solenoid 5

101 102 103 105 108 109 112 113 114 115 117 118 121 124 126

Wire Color RD RD RD RD BU RD PU OR RD PK YL GY YL GN RD

Description Power Circuits Battery (+) Head Lamp Stop Lamps Key Switch Air Seat Alt Output (+) Term. Main Power Rly Output Opr Mon Panel VMIS B+ Switched Warning Horn (Forward) Compression Brake Switch 12V Cigar Lighter Front Wiper Back Alarm To Lamp HVAC Operator Panel XMSN Ctrl

Wire Number

Wire Color

Description Control Circuits XMSN Gear Code 5 XMSN Gear Code 6 Suppl Steering Motor Relay Steering Pressure Switch Wheel Speed Sensor

725 726 727 728 767

GN BU GN BU WH

769 770 771 772 773 774

BU GN PU PU GY YL

Wheel Speed Pickup (Left) Wheel Speed Pickup (Right) AETA Service Brake Switch AETA Retarder Switch AETA Servovalve AETA Solenoid (Left)

775 A700 E718 E750 E790

BR OR PK PU PK

AETA Solenoid (Right) Digital Sensor Power(+8V) Auxiliary Brake Enable Body Position Sensor Signal Start Relay to Chassis Cont (GND)

F702

GN

Throttle Position Sensor

BR PK

Ether On Relay Right Turbo Inlet Pressure

1406

Transmission Solenoid 6

129

BU

Custom Light #2

1407

Transmission Solenoid 7

1674

Proportional Solenoid Feedback Return 1

136 138

GN GN

Suppl Ster Auto Lube

1675

Proportional Solenoid Feedback Return 2

140

BU

High Speed Relay

F710 F714

2177

Primary Steering Shutoff Solenoid

141

PK

Heated Mirror Seat

F715

PU

Ground Level Shutdown Switch (no)

2448

Graphical Display Module

Engine Control System (MID No. 036) CID

Component

0001

Cylinder 1 Injector Solenoid

0002

Cylinder 2 Injector Solenoid

0003

Cylinder 3 Injector Solenoid

0004

Cylinder 4 Injector Solenoid

0005

Cylinder 5 Injector Solenoid

0006

Cylinder 6 Injector Solenoid

0007

Cylinder 7 Injector Solenoid

0008

Cylinder 8 Injector Solenoid

0009

Cylinder 9 Injector Solenoid

0010

Cylinder 10 Injector Solenoid

0011

Cylinder 11 Injector Solenoid

0012

Cylinder 12 Injector Solenoid

0041

8 Volt DC Supply Short

150

RD

Bat (+)

F716

WH

Ground Level Shutdown Switch (nc)

165

YL

Start Aid

170 175

RD PK

Payload Aux Ckt

F717 G704

YL YL

Throttle Lock Switch Body Raise Solenoid

G705

GN

Body Lower Solenoid

177

RD

Main Brkr

G731

GY

Eptc Ii - Secondary Service Brake Sol.

179

RD

Aux Ckt

J725

GN

Crank Lockout Switch To Machine ECM

194

GN

J726

OR

Machine ECM to Crank Lockout Lamp

200

BK

Main Chassis

J727 J764

YL BR

Steering SYS Disable SOL Switch/Sensor Return #1

201

BK

Action Alarm

J765

BU

Switch/Sensor Return #2

202 219

BK BK

XMSN Control XMSN ID Code 0

K737

BR

Brake Solenoid Cylinder 2,4,10,12

K738

GN

Brake Solenoid Cylinder 6,8

229

BK

Bat (-)

K739

BU

Engine Retarder Solenoid Common

231

BK

XMSN SW

K742

OR

Top Gear Switch (Up)

251

BK

Payload Monitor - System Ground

K748

OR

Supplemental Steer Motor Relay

304

WH

Starter Relay No. 1 Output

M728 N707

WH PU

Exhuast Diverter Relay to SOL Engine Digital Sensor Return

306

GN

Starter Relay Coil To Neut Start Sw

R746

PK

Turbo Outlet Press Sensor

Crank / Machine Lockout Ground Circuits

Basic Machine Circuits

0091

Throttle Position Signal

307

OR

Key Sw To Neutral Start Sw Or Vmis

R747

GY

Atmospheric Press Sensor

0094

Fuel Pressure

308

YL

Main Power Relay Coil

T725

WH

Fuel Filter Switch

0100

Engine Oil Pressure

317

YL

Start Aid Relay To Start Aid Solenoid

T749

YL

Chassis ECM To Sec Ster Pressure Sw

0110

Engine Oil Pressure Sensor

Horn Relay Coil to Switch Backup Alarm Lamp Travel Alarm

BR

Chassis ECM to Lockout Lamp

System Voltage

OR BR

T750

0168

320 321

T782

OR

Lockout/Service Mode Switch

0172

Intake Manifold Air Temperature

322

GY

Warning Horn (forward)

T783

PU

Oil Evac Hose Sw To EVAC (Enabled)

0174

Fuel Temperature

326

RD

Key Switch 'C' Term.

T784

GN

Oil Evac Hose Sw To EVAC (Command)

0190

Engine Speed Signal

327

PK

Shutdown Solenoid

Y787

WH

Can Data Link (+) - Implements

0253

Personality Module

329

YL

Fuel Pump To Switch

0261

Engine Timing

365

YL

Y788 801

GY PK

Can Data Link (-) - Implements Auto Lube Connector

0262

5 Volt Sensor DC Power Supply

858

GY

Payload Mon Right Front Sensor

0267

Incorrect Engine Shutdown Switch

403

GN

Alternator (R) Term.

859

YL

Payload Mon Left Front Sensor

0268

System Parameters

410

WH

Action Alarm

860

PK

Payload Mon Right Rear Sensor

0274

Atmospheric Pressure

426

BR

Opr Mon Power Train Oil Filter

861

PU

Payload Mon Left Rear Sensor

0291

Engine Cooling Fan Solenoid

432

PK

Opr Mon Brake Pressure

892

BR

VMIS Start Mod Right (-)

0342

Secondary Engine Speed

444

BU

Converter/Retarder Oil Temp Gage

893

GN

VMIS Start Mod Right (+)

446 447

PU PK

Brake Oil Temp Sensor Fuel Level Gage

G828

WH

ADEM III Pressure Sensor +5V

G829

GN

ADEM III Pressure Sensor Common

Fuel Pump Relay to Switch Monitoring Circuits

0533

Brake Control

0544

Engine Cooling Fan Speed Sensor

C436

BU

Differential Filter Press Switch

G833

PK

ADEM III Engine Temp Sensor Common

0569

Oil Injection Solenoid

C471

GN

Relay Contact To Indicator Lamp

1273

Chassis Control Module

F418

GN

VMIS RS232 Port 2 Trans

G834 G835

PU OR

ADEM III Cooling Fan Speed + ADEM III Cooling Fan Speed -

1589

Turbo Inlet Air Pressure Sensor

F419

YL

VMIS RS232 Port 2 Receive

G856

WH

TDC Probe +

1785

Intake Manifold Pressure Sensor

F421

YL

Fuel Temp

G857

YL

TDC Probe -

H420

PU

G877 H801

YL PU

Cooling Fan Solenoid Proportional Driver Return (1-4)

Secondary Steering Indicator Accessory Circuits

1795

Turbo #2 Outlet Pressure Sensor

1796

Intake Manifold #2 Air Temperature Sensor

500

BR

Wiper - Front (Park)

H802

GY

Proportional Driver Return (5-8)

2271

Engine Oil Renewal System Actuation Solenoid

501

GN

Wiper - Front (Low)

H803

BU

Proportional Driver Return (9-12)

2417

Ether Injection Control Solenoid

502

OR

Wiper - Front (High)

2533

Compression Brake Low/High Solenoid #1 Low Current

506

PU

Washer - Front

J805 J840

YL WH

Steer SYS Disable Switch TPMS Lamp - Green

2534

Compression Brake Low/High Solenoid #2 High Current

508

PU

Radio Speaker - Left

J841

YL

TPMS Lamp - Red

Compression Brake Medium/High Solenoid #1 Low Current

509

WH

Radio Speaker - Left

511

BR

Radio Speaker - Right

J887 R816

PU PK

Diverter Relay Autolube Cab Control

512

GN

Radio Speaker - Right

T858

GY

Injector High Side

513

OR

A/C Compressor Pressure Switch

T859

WH

Injector High Side

T860 921

OR WH

Injector High Side XSMN SOL Upshift

BR YL

XMSN SOL Downshift Relay Logic

2535 2536

Compression Brake Medium/High Solenoid #2 High Current

TPMS/VIMS Control System 267

Remote Shutdown Input

515

GY

Blower Motor (High)

533

Brake Control

516

GN

Blower Motor (Medium)

590

Engine Control Module

517

BU

Blower Motor (Low)

519

PK

Thermostat To Refrigerant Press. Sw

922 958

520

WH

OPR A/C Switch to Thermostat / Fuse

993

BR

Analog Sensor Common

521

YL

A/C Switch To Refrigerant Switch

994

GY

Oil Pressure (Filtered)

824

TPMS Lamp #1 (GREEN)

825

TPMS Lamp #2 (RED)

838

Left Front Strut Pressure Sensor

522

WH

A/C Clutch To Thermostat Switch

995

BU

Coolant Temperature

839

Right Front Strut Pressure Sensor

537

GN

Turn Signal Switch To Flasher

997

OR

Analog Sensor Power (+5V)

840

Left Rear Strut Pressure Sensor

567

WH

A/C Switch Jumper

998

BR

Digital Sensor Return

841

Right Rear Strut Pressure Sensor

575

YL

Wiper - Aux (Park)

A958

WH

Park Brake Solenoid

Telemetry Data Link

576

PK

Wiper - AUX (Low)

C967

BU

Inlet Air Temperature

577

PU

Wiper - AUX (High)

578

BU

Washer - AUX

GN PK WH

Exhaust Brake Fuel Filter Monitor ECPC Trans Output Speed +

890 1273

Chassis Control Module

2183

Payload Monitoring System

2448

Graphical Display Module

590

GY

Wiper Switch To Intermittent Module

C981 C991 E900

591

WH

Intermittent Module To Wiper Motor

E901

GN

ECPC Trans Output Speed -

E906

OR

ECPC Trans Output Speed Q+

¹ The CID is a diagnostic code that indicates which circuit is faulty.

592

BU

DC/DC Converter Power Output

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

A513

RD

DC/DC Converter Memory Output

E907

GY

ECPC Trans Output Speed Q-

A524

BR

Temp Potentiometer Pos 2

E963

BK

Engine Speed/Timing A-

A571

PU

Heated Mirror

E964

WH

Engine Speed/Timing A+

Heated Mirror Blower Switch to Blower Resistor

E965

BU

Engine Speed/Timing B-

E966

YL

Engine Speed/Timing B+

E972

BU

SPI Datalink End

OR BR

BK Oil Temp Sensor Supply + Solenoid Return 3 Auto Retard On Switch

A572 C547

PK OR

Lighting Circuits

Failure Mode Identifiers (FMI)¹ FMI No.

Failure Description

0

Data valid but above normal operational range.

1

Data valid but below normal operational range.

2

Data erratic, intermittent, or incorrect.

3

Voltage above normal or shorted high.

4 5

Voltage below normal or shorted low. Current below normal or open circuit.

6

Current above normal or grounded circuit.

7

Mechanical system not responding properly.

8

Abnormal frequency, pulse width, or period.

9

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19 20

Condition not met. Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Machine Location

Air Seat Alarm, Action Antenna

I-13 I-8 G-1

1 C 2

Breaker, A / C Breaker, ADEM III Breaker, HDLamp Bulkhead Connector (Video) Cable As. CAM

I-8 I-8 I-5 A-8 A-8

C C C A A

A-9 E-3 E-14 D-15 I-13 H-2 I-7 D-3 A-5 B-5 I-2 B-3 F-3 A-7 D-1 E-1 F-8 F-3 F-10 G-14 G-10 G-9

A B 3 3 3 B C B B B 6 B B A 4 B 3 A 3 3 C C

Cable As. RAD Cigar Lighter Control, Chassis Control, TPMS Converter, 24V / 12V Flasher Fuse Block Instrument Cluster Lamp, Backlight Blower Sw. Lamp, Backlight Key Start Sw. Lamp, Right Dome Messenger Module, Intermittent Wiper Delay Monitor, Rear Vision Motor, Blower Motor, Front Wiper Product Link 300 Radio 12V Radio Gen 2 Relay, Box Relay, Diverter Relay, Heated Mirror

Wire Description Wire Number

Schematic Location

Component

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

0585

Schematic Location

Machine Location

Relay, Main Relay, Terminal / Fuse / Breaker Resistor, Blower Sensor, Hoist Positon Sensor, Secondary Brake Pedal Sensor, Shift Lever

I-5 I-1 D-1 F-6 C-6 G-6

C B 4 D 5 D

Sensor, Throttle Position Socket, 12v Power Speaker, Left Speaker, Right Switch, A/C Enable Switch, ARC On / Off Switch, Backlight Adjust Switch, Blower Switch, Compression Brake Switch, Dome Lamp Switch, Front Brake Switch, Hazard Switch, Headlamp Switch, Heated Mirror Switch, Horn Switch, Key Start Switch, Retarder Lever Switch, Secondary Steering Switch, TCS Test Switch, Temp Select Switch, Thermostat Switch, Throttle Lock Switch, Wiper / Washer / Turn Water Valve

C-6 I-8 I-3 I-3 C-3 E-3 C-3 B-4 B-3 H-2 C-3 E-3 E-3 B-3 H-2 B-4 G-3 B-3 B-3 A-4 D-1 C-3 G-1 C-1

5 C A A B B B B B 4 B B B B B B 7 B B B 4 B 7 4

Component

T

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

772: RLB1-349

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

L-C12 3E-5179

L-C12 3E-5179

1

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

Receptacle Pin or Socket Number

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

5A 9X-1123

Fuse (5 Amps)

Component Part Number

325-AG135 PK-14

Volume 2 of 2: Cab

Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

Wire Gauge Wire Color

Printed in U.S.A.

© 2010 Caterpillar All Rights Reserved

6 2 7 3 4

13 14

1

16 17

5

A

INJECTOR HARNESS INTERFACE HARNESS CONNECTOR AN-C13

INLET MANIFOLD AIR TEMPERATURE SENSOR CONNECTOR AN-C5

TIMING CALIBRATION(TC) PROBE CONNECTOR AN-C2

15

COOLANT TEMPERATURE SENSOR CONNECTOR AN-C10

SECTION A-A ENGINE CONTROL MODULE (ECM) P2 CONNECTOR AN-C1

A

INLET MANIFOLD AIR PRESSURE SENSOR CONNECTOR AN-C7

FUEL TEMPERATURE SENSOR CONNECTOR AR-C4

6

7

3

FUEL DIFFERENTIAL PRESSURE SWITCH CONNECTOR AR-C3

13 14 16 17

1

SECONDARY ENGINE SPEED/TIMING SENSOR CONNECTOR AN-C8

PRIMARY ENGINE SPEED/TIMING SENSOR CONNECTOR AN-C6 ATMOSPHERIC PRESSURE SENSOR CONNECTOR AN-C4

FUEL PRESSURE SENSOR CONNECTOR AR-C2

15

5

MAIN HARNESS INTERFACE CONNECTOR AR-C1

4

FUEL HARNESS- LEFT SIDE VIEW 2

Stop Lamp

K985

BR

606

GY

Turn Lamp - (Right)

K986

PK

Auto Retard Off Switch)

610

OR

Head Lamp (Basic)

611

PU

Head Lamp (High)

K988 K992

WH PU

Auto Retard Air Cont Valve Auto Retard Manual Retard Switch

612

GY

Backup Lamp

L904

BU

Secondary Brake Solenoid

614

PU

Park/Tail/Dash/Lamp

L912

WH

Engine Speed +

619

GN

Head Lamp (Low)

L913

OR

Engine Speed -

635

BU

Payload Monitor Red Lamp

M996

PK

Hoist Lever Position

636

GN

Payload Monitor Green Lamp

M997

PU

Shift Lever Position

Event Code

643

GN

Display Intensity Up

N957

PK

RXD - Common #1

E096

High Fuel Pressure

644

OR

Brightness Adjust

N960

OR

TXD - Common #1

E171

Low Engine Oil Level

676

PU

Aux Active Lamp

N970

YL

DTR - Common #1

E172

High Air Filter Restriction

A611

PU

AUX Headlamp High

N973

BR

DCD - Common #1

N979

GN

Signal Ground - Comm #1

E194

High Exhaust Temperature

P910

BR

Secondary Steering Test Switch Input

E360

Low Engine Oil Pressure High Engine Coolant Temperature

AETA Test Switch

770: BZZ1-185

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

Plug

Turn Lamp - (Left)

PK

770 and 772 Off-Highway Truck Electrical System

2

YL

700

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Part Number: for Connector Plug

OR

Control Circuits

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

AG-C4 111-7898

604

Dome Lamp

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Machine locations are repeated for components located close together A = Inside of Cab B = Inside of Dash C = Circuit BKR / Fuse Panel D = Inside RH Console

605

WH

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

F975 K952

602

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Component Location

Event Codes Engine Control Condition

703 704

BU GY

XMSN Up SOL XMSN Down SOL

R971 T957

YL PU

Transmission Lube Filter Switch Injector 1 Return

E361 E362

Engine Overspeed

705 708

PK YL

XMSN Lockup Clutch Solenoid Basic XMSN Hold Switch

T958

YL

Injector 2 Return

E363

High Fuel Supply Temperature

T959

BR

Injector 3 Return

E390

Fuel Filter Restriction

721 722

BR WH

XMSN Gear Code 1 XMSN Gear Code 2

T960

BU

Injector 4 Return

E539

High Intake Manifold Air Temperature

T961

GN

Injector 5 Return

723

OR

XMSN Gear Code 3

T962

WH

Injector 6 Return

E540

Low Engine Oil Refill Tank Level

724

YL

XMSN Gear Code 4

X971

OR

Arc Indicator

E1000

High Left Intake Manifold Air Temperature

ENGINE- LEFT SIDE VIEW

OIL PRESSURE SENSOR CONNECTOR AN-C9

FUEL HARNESS INTERFACE CONNECTOR AN-C11

(Dimensions: 39 inches x 28 inches)

SENR4130

Circuit Breaker Symbol

Flow Symbol

30 Page,

Form Number 226-7683

Level Symbol

RENR8262-01 VOL 2 of 2

Title Alternator:

Temperature Symbol

F710-A20 BR-16

85

30

87 87a

A-C19 2426117 320 114 322

114 320 322

200 619 102 610

INTERM WIPER 87 87a

500

A-C16 2426115 R11-85 R11-87a R11-87 604 136

998

604-A39 OR-16 136-A256 GN-16 A-C15 1733141

R11-30 958 F710 165 998 317 103 R11-86

R6-85 R6-30 F709

G

500-A28 BR-16

A B C D E F G H

R6-86 R6-87

A B C D E F G H

592-A62 BU-16 592-A63 BU 16

958-A38 YL-16 F710-A20 BR-16 165-A23 YL-16 998-A22 BR-16 317-A21 YL-16 103-A41 RD-16

592-A63 BU-16 TWISTED PAIR

A572-A250 PK-14

124-A98 GN-14 150-A113 RD-14 676-A284 PU-18 150-A244 RD-14 102-A55 RD-14 105-A6 RD-16 170-A12 RD-14 115-A11 RD-16

592-A64 BU-16 592-A269 BU-16 592-A73 BU-16

126-X62 RD-14 126-X63 RD-14

138-X25 GN-16 201-X47 BK-16 141-X30 PK-14 140-X34 BU-16 113-X20 RD-16

165-X68 YL-16 118-X11 GY-16 126-X62 RD-14 121-X21 RD-14 126-X63 RD-14 136-X10 GN-16 103-X49 RD-16 175-X60 PK-18 194-X50 GN-16 108-X17 BU-14

165-X67 YL-16 165-X68 YL-16

129-A287 BU-18

200-X41 BK-14

177-A61 RD-4

1

165-X67 YL-16 708-X28 YL-16 J764-X33 BR-16 103-X48 RD-16 M996-X35 PK-16 M997-X26 PU-16

165-X24 YL-16 165-X18 YL-14

TWISTED PAIR

E972-X42 BU-16 F419-X69 YL-16 F418-X70 GN-16

592-X58 BU-16

150-X72 RD-14 102-X1 RD-14 105-X7 RD-16

200-X43 200-X45 200-X59 200-X46

BK-16 BK-16 BK-16 BK-16

129-X15 BU-18

X-C11 1275483 177-X66 RD-4

CHASSIS CONT 262-1408

J1

KEY SWITCH (ON) ENGINE SPEED SENSOR + ENGINE SPEED SENSOR COOLING FAN SPEED SENS+ COOLING FAN SPEED SENS-

TOS 1 + TOS 1 TOS 2 + TOS 2 CAN DATA LINK SHIELD CAT DATA LINK +5V SENSOR RETURN

(Dimensions: 39 inches x 28 inches)

E

30 Page,

RENR8262-01 VOL 2 of 2

CAT DATA LINK + +5V SENSOR SUPPLY XMSN DOWNSHIFT SOL BATTERY - (GND)

BATTERY - (GND) EVAC SUPPL ST PRELUBE RELAY HEADLAMP SENSE ECM LOCATION 0 ECM LOCATION 1 ECM LOCATION 2 FUEL LEVEL SENDER BATTERY + (24V) ECM LOCATION ENABLE (GND) ARC SWITCH (ON) COMPRESSION BRAKE ON OFF

ABL1M TPMS 169-0489 J1

C

PWM DRIVER 1 LF STRUT PRESS RF STRUT PRESS ANALOG INPUT 8 ANALOG INPUT 9 +BATTERY GROUND SWITCH TO GROUND 4 SWITCH TO GROUND 5 SWITCH TO GROUND 6 PWM DRIVER 2 LR STRUT PRESS RR STRUT PRESS ANALOG INPUT 10 ANALOG INPUT 11 TPMS GREEN LAMP TPMS GREEN LAMP RETURN SWITCH TO GROUND 7 SWITCH TO GROUND 8 500 HZ PWM INPUT 5 500 HZ PWM INPUT 6 ANALOG INPUT 12 ANALOG INPUT 13 TPMS RED LAMP TPMS RED LAMP RETURN SWITCH TO GROUND 9 SWITCH TO GROUND 10 500 HZ PWM INPUT 7 500 HZ PWM INPUT 8 ANALOG INPUT 14 ANALOG INPUT 15 LAMP DRIVER (HIGH SIDE) LAMP RETURN SWITCH TO GROUND 11 SWITCH TO GROUND 12 500 HZ PWM INPUT 9 500 HZ PWM INPUT 10 KEY SWITCH INPUT ALTERNATOR R TERMINAL LAMP DRIVER (HIGH SIDE) LAMP RETURN SWITCH TO GROUND 13 SWITCH TO GROUND 14 SWITCH TO GROUND 15 PWM DRIVER 3 PWM DRIVER 4 PWM DRIVER 5 PWM RETURN KEYPAD INPUT LAMP DRIVER 3 (HIGH SIDE) LAMP RETURN 3 SWITCH TO GROUND 16 SWITCH TO GROUND 17 SWITCH TO GROUND 18 SINKING DRIVER 2 SINKING DRIVER 1 SOLENOID RETURN PWM DRIVER 6 PWM DRIVER 7 PWM DRIVER 8 GROUND +BATTERY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

SWITCH TO GROUND 19 SWITCH TO GROUND 20 SWITCH TO GROUND 21

SPI DATA J1939 DATALINK HI SPEED INPUT 3 SPEED INPUT 3 +

B

A

170-A77 RD-16 251-A71 BK-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

+BATTERY GROUND SWITCH TO GROUND 1 SWITCH TO GROUND 2 SWITCH TO GROUND 3 CAT DATALINK CAT DATALINK +

D

A-C4 1607689

SWITCH TO GROUND 22 SWITCH TO GROUND 23 SWITCH TO GROUND 24 DIGITAL SENSOR RETURN SPI LOAD J1939 DATALINK LOW SPEED INPUT 4 SPEED INPUT 4 +

SWITCH TO GROUND 25 SWITCH TO GROUND 26 SPI CLOCK J1939 DATALINK SHIELD SPEED INPUT 5 SPEED INPUT 5 + RS-232 TX1 RS-232 RX1 SWITCH TO GROUND 27 SWITCH TO GROUND 28 ANALOG INPUT 1 ANALOG INPUT 2 SPEED INPUT 6 SPEED INPUT 6 + RS-232 TX2 RS-232 RX2 SWITCH TO GROUND 29 SWITCH TO GROUND 30 ANALOG INPUT 3 ANALOG INPUT 4 SPEED INPUT 1 SPEED INPUT 1 + SWITCH TO BATTERY 1 SWITCH TO BATTERY 2 SWITCH TO GROUND 31 SWITCH TO GROUND 32 SWITCH TO GROUND 33 ANALOG SENSOR RETURN ANALOG INPUT 5 ANALOG INPUT 6 SPEED INPUT 2 SPEED INPUT 2 + SWITCH TO BATTERY 3 SWITCH TO BATTERY 4 SWITCH TO GROUND 34 SWITCH TO GROUND 35 SWITCH TO GROUND 36 5V SENSOR SUPPLY 8V SENSOR SUPPLY 12V INSTRUMENT SUPPLY DIGITAL SENSOR RETURN ANALOG INPUT 7 BACKLIGHT SENSOR INPUT

J2

892-A128 BR-16 893-A129 GN-16 859-A102 YL-16 858-A103 GY-16

BATTERY + (24V) BATTERY + (24V) ARC SWITCH (OFF) DRIVE GEAR SELECT UP DRIVE GEAR SELECT DOWN TCS TEST SW +8V SENSOR SUPPLY +8V SENSOR RETURN BATTERY + (24V) BATTERY + (24V) TCS PROP SOL COOLING FAN SOL SOL RETURN (PROP DRV 1-4) HOIST RAISE SOL HOIST LOWER SOL GROUND SOL RETURN (PROP DRV 11 & 12) SOL RETURN (PROP DVR 9-12) BATTERY - (GND) BATTERY - (GND) TCS PROP SOL (LEFT) LOCKUP CLUTCH SOL SOL RETURN (PROP DVR 5-8) PARK BRAKE SOL TCS PROP SOL (RIGHT) ENGINE IDLE SHUTDOWN TIMER AUTOLUBE SOL ACCUM BLEED RELAY ARC CONTROL SOL STEER SYS DISABLE SOL +10V SENSOR SUPPLY BATTERY - (GND)

170-A75 RD-16 251-A69 BK-16

861-A104 PU-16 860-A105 PK-16 636-A107 GN-16 J840-A106 WH-16

635-A109 BU-16 J841-A108 YL-16

KEY START (CRANK POS) SS/PRELUBE/QUICK EVAC RELAY XMSN UPSHIFT SOL ON/OFF DRIVER RETURN 01 BACKUP ALARM RELAY SERV BRAKE ACCUM CHARGE SOL START RELAY DOWNSHIFT SOL RETURN BRAKE LIGHT RELAY CRANK LOCKOUT LAMP TCS SOL ENABLE RELAY MACHINE LOCKOUT LAMP DIVERTER RELAY R TERMINAL HOIST LEVER SENSOR BODY POS SENSOR/BODY UP SW TORQUE CONV OIL TEMP SENSOR SECONDARY BRAKE PEDAL

BACKLIGHT INTENSITY GROUND RETARDER LEVER SEC STEER PRESS SW BRAKE OIL TEMP SENSOR

308-A110 YL-16

XMSN GEAR 1 XMSN GEAR 2 RR WHEEL SPEED LR WHEEL SPEED SHIFT LEVER XMSN XMSN XMSN XMSN GEAR GND

SENSOR SENSOR SENSOR GEAR 3 GEAR 4 GEAR 5 VERIFY

XMSN CHARGE FILTER BYPASS SW SVC BRAKE PRESS SW SEC BRAKE PRESS SW BACKLIGHT DECREMENT CRANK LOCKOUT SW

251-A70 BK-16 170-A76 RD-16

PRIMARY STEERING PRESS SW SERV BRK ACCUM PRESS SW SECONDARY STEER TEST SW BRAKE FILTER BYPASS SW ENG OIL EVAC SW ENG OIL EVAC HOSE DETECT SW GROUND GROUND MACHINE LOCKOUT SW BACKLIGHT INCREMENT

GROUND

GROUND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

J2

A-C2 1471445 308-A88 YL-16 L912-A138 WH-16 L913-A139 OR-16 G834-A266 PU-16 G835-A267 OR-16

177-X66 RD-4

9D3374 X-C14 A B C D E

126-A116 RD-16 126-A117 RD-16 126-A119 RD-16 126-A118 RD-16 126-A120 RD-16

136-A256 GN-16 136-A99 GN-16 136-A136 GN-16 136-A35 GN-16 170-A75 RD-16 170-A76 RD-16 170-A77 RD-16

200-A254 BK-14

J805-A210 YL-16 H803-A96 BU-16 202-A154 BK-16 202-A152 BK-16 774-A163 YL-16 705-A122 PK-16 H802-A169 GY-16 A958-A172 WH-16 775-A164 BR-16 R816-A247 PK-16 327-A168 PK-16 K988-A240 WH-16 J727-A259 YL-16 767-A221 WH-16 202-A153 BK-16 307-A10 OR-16 K748-A198 OR-16 703-A147 BU-16 921-A208 WH-16 321-A32 BR-16 L904-A276 BU-16 306-A238 GN-16 922-A209 BR-16 958-A38 YL-16 T750-A230 BR-16 J726-A258 OR-16 J887-A288 PU-18 403-A207 GN-16 M996-A78 PK-16 E750-A170 PU-16 444-A171 BU-16 K992-A83 PU-16 676-A281 PU-18 E790-A197 PK-16 G731-A193 GY-16 T749-A223 YL-16 446-A218 PU-16

200-A262 BK-16 200-A16 BK-16 200-A192 BK-16 200-A189 BK-16 200-A191 BK-16 200-A200 BK-14 200-A187 BK-16 200-A188 BK-16 200-A26 BK-16 200-A190 BK-16 200-A194 BK-16 200-A196 BK-18 201-A34 BK-16 201-A42 BK-16 201-A195 BK-16 202-A152 BK-16 202-A153 BK-16 202-A151 BK-16 202-A150 BK-16

202-A157 BK-12 202-A156 BK-16 202-A155 BK-16 202-A277 BK-16

202-A154 BK-16 219-A174 BK-16 219-A173 BK-16

219-A175 BK-16

251-A69 BK-16 251-A70 BK-16 251-A71 BK-16

251-A72 BK-14 251-A245 BK-14 306-A238 GN-16 307-A10 OR-16 308-A88 YL-16 308-A110 YL-16 321-A32 BR-16 327-A168 PK-16 403-A205 GN-16 403-A206 GN-16

403-A207 GN-16

426-A242 BR-16 432-A44 PK-16 444-A171 BU-16 446-A218 PU-16 447-A162 PK-16 614-A202 PU-16 635-A109 BU-16 636-A107 GN-16 643-A283 GN-18 644-A282 OR-18 676-A281 PU-18 700-A111 PK-16 703-A147 BU-16 704-A146 GY-16 705-A122 PK-16 708-A80 YL-16 721-A140 BR-16 722-A141 WH-16 723-A142 OR-16 724-A143 YL-16 725-A144 GN-16 726-A145 BU-16 728-A243 BU-16 767-A221 WH-16 769-A166 BU-16 770-A165 GN-16 771-A251 PU-16 772-A278 BR-16 773-A213 GY-16 774-A163 YL-16 775-A164 BR-16 858-A103 GY-16 859-A102 YL-16 860-A105 PK-16 861-A104 PU-16

892-A128 BR-16 892-A126 BR-16

893-A129 GN-16 893-A127 GN-16

426-A242 BR-16 771-A251 PU-16 E718-A252 PK-16 644-A282 OR-18 T782-A231 OR-16 728-A243 BU-16 432-A44 PK-16 P910-A135 BR-16 R971-A204 YL-16 T784-A234 GN-16 T783-A233 PU-16

J725-A257 GN-16 643-A283 GN-18 J764-A232 BR-16

892-A68 BR-16 892-A133 BR-16 892-A130 BR-16 892-A125 BR-16 893-A134 GN-16 893-A131 GN-16 893-A132 GN-16 893-A124 GN-16

921-A208 WH-16 922-A209 BR-16 958-A38 YL-16 998-A222 BR-16 998-A22 BR-16 998-A176 BR-16 998-A177 BR-16

721-A140 BR-16 722-A141 WH-16 770-A165 GN-16 769-A166 BU-16 M997-A79 PU-16 723-A142 OR-16 724-A143 YL-16 725-A144 GN-16 726-A145 BU-16

200-A182 BK-16 200-A183 BK-16 200-A286 BK-16 200-A253 BK-16 200-A268 BK-18 200-A186 BK-16 200-A185 BK-16 200-A184 BK-14

892-A126 BR-16 K952-A214 BR-16

126-A117 RD-16 126-A120 RD-16 K985-A279 BR-18 708-A80 YL-16 K742-A81 OR-16 700-A111 PK-16 F975-A272 OR-16 J765-A226 BU-16 126-A119 RD-16 126-A118 RD-16 773-A213 GY-16 G877-A270 YL-16 H801-A273 PU-16 G704-A149 YL-16 G705-A148 GN-16

A958-A172 WH-16 E718-A252 PK-16 E750-A170 PU-16 E790-A197 PK-16

E790-A241 PK-16 E790-A30 PK-16 E790-A36 PK-16

E900-A158 WH-16 E901-A159 GN-16 E906-A160 OR-16 E907-A161 GY-16 E972-A123 BU-16 F418-A66 GN-16 F419-A65 YL-16 F975-A272 OR-16

F975-A217 OR-16 F975-A84 OR-16

G704-A149 YL-16 G705-A148 GN-16 G731-A193 GY-16 G834-A266 PU-16 G835-A267 OR-16 G877-A270 YL-16 H420-A263 PU-16 H801-A273 PU-16

H801-A271 PU-16 H801-A167 PU-16

H802-A169 GY-16 H803-A96 BU-16

H803-A97 BU-16 H803-A45 BU-16

J725-A257 GN-16 J726-A258 OR-16 J727-A259 YL-16 A-C1 1471446 J764-A232 BR-16 J765-A226 BU-16 J765-A255 BU-16

J764-A229 BR-16 J764-A48 BR-16 J765-A219 BU-16 J765-A274 BU-16 J765-A224 BU-16 J765-A248 BU-16 J765-A67 BU-16 J765-A216 BU-16 J765-A225 BU-16

J805-A210 YL-16 J840-A106 WH-16 J841-A108 YL-16 J887-A288 PU-18 K742-A81 OR-16 K748-A198 OR-16 K952-A214 BR-16 K985-A279 BR-18 K986-A280 PK-18 K988-A240 WH-16 K992-A83 PU-16 L904-A276 BU-16 L912-A138 WH-16 L913-A139 OR-16 M996-A78 PK-16 M997-A79 PU-16 P910-A135 BR-16 R816-A247 PK-16 R971-A204 YL-16 T749-A223 YL-16 T750-A230 BR-16 T782-A231 OR-16 T783-A233 PU-16 T784-A234 GN-16

TWISTED PAIR

F418-A66 GN-16 F419-A65 YL-16

14 SPARE 20A

15A

115-X37 RD-16

SPARE 17

10A

10A

15A

10A

10A

10A

10A

15A

18

XMSN CONTROL

126-X36 RD-14

DOME LAMP/STOP 19

112-X2 112-X3 177-X5 177-X6

PU-12 PU-12 RD-12 RD-12

112-X2 112-X3 177-X5 177-X6

PU-12 PU-12 RD-12 RD-12

592-X53 BU-16 592-X57 BU-16

141-A228 PK-14 A571-A211 PU-18 200-A196 BK-18 A572-A250 PK-14

A-C28 3E3376 1 2 3 4

1 2 3 4

AJ-C1 3E3376 141-AJ1 PK-14 A571-AJ2 PU-18 200-AJ3 BK-18 A572-AJ4 PK-14

CONN 32

102-A55 RD-14 103-A49 RD-16 105-A6 RD-16 113-A199 RD-16 115-A11 RD-16 118-A60 GY-16 124-A98 GN-14

129-A290 BU-18 129-A291 BU-18 J887-A288 PU-18 M728-A289 WH-18

1 5 2 4 3

86 85

676-X27 PU-18 M997-X26 PU-16 708-X28 YL-16

179-A82 BU-16 308-A87 YL-16 410-A57 WH-16 508-A1 PU-16 509-A2 WH-16 511-A3 BR-16 512-A4 GN-16 602-A5 WH-16

165-X24 YL-16 J764-X33 BR-16 M996-X35 PK-16 K742-X38 OR-16

165-AM16 YL-16 J764-AM15 BR-16 M996-AM12 PK-16 K742-AM8 OR-16

165-AM16 YL-16

165-AM1 YL-16 165-AM10 YL-16 165-AM7 YL-18

676-AM6 PU-16 708-AM5 YL-16

CONN 35

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

+V GROUND SIGNAL CAL

1 2 3 4

J764-AM4 BR-16 708-AM5 YL-16 676-AM6 PU-16 165-AM7 YL-18

1 2 3 4 5 6

K742-AM8 OR-16 J764-AM9 BR-16

DRIVE GEAR DOWN SWITCH B

165-AM10 YL-16

M996-AM12 PK-16

1 2 3 4

320-F5 OR-16 501-F14 GN-16 502-F10 OR-16 506-F16 PU-16 508-F27 PU-16 509-F28 WH-16 511-F24 BR-16 512-F25 GN-16

102-G32 RD-14 611-G94 PU-14 605-G77 YL-16 606-G87 GY-16

A513-A51 PK-16 G731-A193 GY-16 J765-A216 BU-16

WA-C2 1552252

170-WA3 RD-18 170-WA2 RD-18

170-WA1 RD-18

202-WA9 BK-18 202-WA15 BK-18 202-WA16 BK-18 308-WA8 YL-18

308-WA12 YL-18 308-WA11 YL-18 403-WA13 GN-18 403-WA14 GN-18

403-WA10 GN-18

170-WA2 RD-18 202-WA15 BK-18 308-WA11 YL-18 403-WA13 GN-18 N957-WA19 PK-18 N960-WA18 OR-18 N979-WA17 GN-18 N970-WA20 YL-18 N973-WA21 BR-18 N957-WA19 PK-18 N960-WA18 OR-18 N970-WA20 YL-18 N973-WA21 BR-18 N979-WA17 GN-18

893-WA4 GN-18 892-WA5 BR-18

PRODUCT LINK RADIO 263-9088 1 2 3 4 5 6 7 8 9 10 11 12

BATT + BATT KEYSWITCH ON R-TERM RS-232 TXD RS-232 RXD RS-232 GND RS-232 DTR RS-232 DCD -

N957-WA19 PK-18

N960-WA18 OR-18 N970-WA20 YL-18

170-WA3 RD-18 202-WA16 BK-18 308-WA12 YL-18 403-WA14 GN-18

N973-WA21 BR-18 N979-WA17 GN-18

170-WA3 RD-18 202-WA16 BK-18 308-WA12 YL-18 403-WA14 GN-18 N957-WA19 PK-18 N960-WA18 OR-18 N970-WA20 YL-18 N973-WA21 BR-18 N979-WA17 GN-18

893-WA4 GN-18 892-WA5 BR-18

170-WA3 RD-18 403-WA14 GN-18

WA-C1 3E5179

136-A99 GN-16 140-A212 BU-16 141-A33 PK-14 200-A191 BK-16 200-A192 BK-16 200-A200 BK-14 202-A277 BK-16 307-A10 OR-16 308-A110 YL-16 614-A202 PU-16 643-A283 GN-18 644-A282 OR-18 676-A281 PU-18 676-A284 PU-18 700-A111 PK-16 772-A278 BR-16 892-A133 BR-16 893-A132 GN-16 998-A176 BR-16 998-A177 BR-16 A571-A211 PU-18 A572-A249 PK-18 F975-A84 OR-16 K985-A279 BR-18 K986-A280 PK-18 K992-A83 PU-16 J765-A219 BU-16 J765-A274 BU-16 P910-A135 BR-16

CONN 33

1 2 3 4 5 6 7 8 9 10 11 12

170-WA1 RD-18 202-WA9 BK-18 308-WA8 YL-18 403-WA10 GN-18 893-WA4 GN-18 892-WA5 BR-18 202-WA16 BK-18

308-WA12 YL-18

102-F11 RD-14 118-F17 GY-16

102-F11 RD-14

501-F14 502-F10 506-F16 611-F12

G731-F8 GY-16 J765-F7 BU-16

CONN 40

118-A58 GY-16 200-A194 BK-16 500-A28 BR-16 522-A101 WH-14 592-A73 BU-16

103-F3 RD-16 115-F1 RD-16 200-F34 BK-16 320-F5 OR-16 537-F2 GN-16 602-F4 WH-16

118-A58 GY-16 200-A194 BK-16 500-A28 BR-16 522-A101 WH-14 592-A73 BU-16

4 5 6

102-G89 RD-14 102-G32 RD-14 RS232 PORT1-RXD RS232 PORT1-DTR

126-A137 RD-16 200-A185 BK-16 200-A186 BK-16 200-A187 BK-16 200-A188 BK-16 201-A34 BK-16 201-A195 BK-16 202-A154 BK-16 202-A157 BK-12 202-A275 BK-16

635-A109 BU-16 636-A107 GN-16 703-A147 BU-16 704-A146 GY-16 705-A122 PK-16 721-A140 BR-16 722-A141 WH-16 723-A142 OR-16 724-A143 YL-16 725-A144 GN-16 726-A145 BU-16 728-A243 BU-16 767-A221 WH-16 769-A166 BU-16 770-A165 GN-16 771-A251 PU-16 773-A213 GY-16 774-A163 YL-16 775-A164 BR-16 858-A103 GY-16 859-A102 YL-16 860-A105 PK-16 861-A104 PU-16 892-A68 BR-16 893-A134 GN-16 921-A208 WH-16 922-A209 BR-16 998-A222 BR-16 A958-A172 WH-16 E718-A252 PK-16 E750-A170 PU-16 E790-A241 PK-16 E900-A158 WH-16 E901-A159 GN-16 E906-A160 OR-16 E907-A161 GY-16 F975-A217 OR-16

219-A175 BK-16 251-A72 BK-14 327-A168 PK-16 432-A44 PK-16 444-A171 BU-16 446-A218 PU-16 447-A162 PK-16 604-A39 OR-16 612-A29 GY-16 635-A109 BU-16 636-A107 GN-16 703-A147 BU-16 704-A146 GY-16 705-A122 PK-16 721-A140 BR-16 722-A141 WH-16 723-A142 OR-16 724-A143 YL-16 725-A144 GN-16 726-A145 BU-16 767-A221 WH-16 769-A166 BU-16 770-A165 GN-16 773-A213 GY-16 774-A163 YL-16 775-A164 BR-16 801-A220 PK-16 858-A103 GY-16 859-A102 YL-16 860-A105 PK-16 861-A104 PU-16 921-A208 WH-16 922-A209 BR-16 998-A222 BR-16 A958-A172 WH-16 E718-A252 PK-16 E750-A170 PU-16 E900-A158 WH-16 E901-A159 GN-16 E906-A160 OR-16 E907-A161 GY-16 F975-A217 OR-16 G704-A149 YL-16 G705-A148 GN-16 G834-A266 PU-16 G835-A267 OR-16 G877-A270 YL-16 H801-A167 PU-16 H801-A271 PU-16 H802-A169 GY-16 H803-A45 BU-16 J764-A229 BR-16 J765-A224 BU-16 J840-A106 WH-16 J841-A108 YL-16 K952-A214 BR-16 L904-A276 BU-16 R971-A204 YL-16

175-A43 PK-18 108-A285 BU-14 150-A113 RD-14 150-A244 RD-14 177-A61 RD-4 194-A236 GN-16 A572-A40 PK-14 M728-A289 WH-18

506-A9 PU-16 108-A285 BU-14 150-A113 RD-14 150-A244 RD-14 177-A61 RD-4 194-A236 GN-16 A572-A40 PK-14 M728-A289 WH-18

175-A43 PK-18 506-A9 PU-16

105-A235 RD-16 308-A237 YL-16 326-A264 RD-16

G704-A149 YL-16 G705-A148 GN-16

521-A112 YL-16 522-A101 WH-14 605-A46 YL-16 606-A47 GY-16 611-A52 PU-14 614-A201 PU-16 619-A53 GN-16 A700-A178 OR-16 F702-A179 GN-16 F717-A180 YL-16 X971-A215 OR-18

G834-A266 PU-16 G835-A267 OR-16 G877-A270 YL-16 H420-A263 PU-16 H801-A167 PU-16 H801-A271 PU-16 H802-A169 GY-16 H803-A45 BU-16 J725-A257 GN-16 J726-A258 OR-16 J727-A259 YL-16 J764-A229 BR-16 J765-A67 BU-16 J765-A224 BU-16 J765-A225 BU-16 J765-A248 BU-16 J805-A210 YL-16 J840-A106 WH-16 J841-A108 YL-16 K952-A214 BR-16 K988-A240 WH-16

105-A235 RD-16 308-A237 YL-16 326-A264 RD-16 521-A112 YL-16 522-A101 WH-14 605-A46 YL-16 606-A47 GY-16 611-A52 PU-14 614-A201 PU-16 619-A53 GN-16 A700-A178 OR-16 F702-A179 GN-16 F717-A180 YL-16 X971-A215 OR-18

200-A182 BK-16 200-A253 BK-16 200-A268 BK-18 200-A286 BK-16 251-A245 BK-14 306-A238 GN-16 317-A21 YL-16 322-A15 GY-16 329-A261 YL-16 365-A260 YL-16 403-A206 GN-16 426-A242 BR-16 727-A37 GN-16 728-A243 BU-16 771-A251 PU-16 892-A68 BR-16 893-A134 GN-16 E790-A241 PK-16 F710-A20 BR-16 H420-A263 PU-16 J725-A257 GN-16 J726-A258 OR-16 J727-A259 YL-16 J765-A67 BU-16 J765-A225 BU-16 J765-A248 BU-16 J805-A210 YL-16 K988-A240 WH-16 L912-A138 WH-16 L913-A139 OR-16 T749-A223 YL-16 T750-A230 BR-16 T782-A231 OR-16 T783-A233 PU-16 T784-A234 GN-16

L904-A276 BU-16 L912-A138 WH-16 L913-A139 OR-16 R971-A204 YL-16 T749-A223 YL-16 T750-A230 BR-16 T782-A231 OR-16 T783-A233 PU-16 T784-A234 GN-16 317-A21 YL-16 322-A15 GY-16 329-A261 YL-16 365-A260 YL-16 604-A39 OR-16 612-A29 GY-16 727-A37 GN-16 801-A220 PK-16 F710-A20 BR-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

CONN 13

327-A168 PK-16 769-A166 BU-16 770-A165 GN-16 773-A213 GY-16 774-A163 YL-16 775-A164 BR-16 767-A221 WH-16 H801-A167 PU-16 444-A171 BU-16 E750-A170 PU-16 998-A222 BR-16 E718-A252 PK-16 G877-A270 YL-16 H801-A271 PU-16

605-A46 YL-16 606-A47 GY-16 611-A52 PU-14 614-A201 PU-16 619-A53 GN-16 A572-A40 PK-14 A700-A178 OR-16 F702-A179 GN-16 F717-A180 YL-16 M728-A289 WH-18 X971-A215 OR-18

F975-A217 OR-16 612-A29 GY-16 E900-A158 WH-16 E901-A159 GN-16 E906-A160 OR-16 E907-A161 GY-16 A958-A172 WH-16 H802-A169 GY-16 K952-A214 BR-16 J765-A224 BU-16 604-A39 OR-16 J764-A229 BR-16

200-A89 BK-16 200-A192 BK-16 515-A92 GY-14 516-A93 GN-14 517-A94 BU-14 592-A91 BU-16 A524-A90 BR-16 C547-A95 OR-14

CAN SHIELD

102-A18 RD-14 102-A55 RD-14 102-A265 RD-14 105-A6 RD-16 113-A199 RD-16 115-A11 RD-16 118-A27 GY-16 118-A58 GY-16 118-A59 GY-16 118-A60 GY-16 124-A98 GN-14

CAN HIGH BATT+ R-TERM

308-A85 YL-16 308-A87 YL-16 308-A88 YL-16 410-A57 WH-16 592-A269 BU-16 610-A19 OR-16 619-A17 GN-16 619-A54 GN-16

RS232 PORT3-TXD RS232 PORT3-RXD RS232 PORT3-GND BATT-

102-A265 RD-14 102-A55 RD-14 102-A18 RD-14

102-A56 RD-14

105-A235 RD-16 105-A6 RD-16

105-A239 RD-16

113-A199 RD-16 115-A11 RD-16

A-C33 9X7148

CONN 14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

105-A235 RD-16 308-A237 YL-16 326-A264 RD-16 521-A112 YL-16 605-A46 YL-16 606-A47 GY-16 611-A52 PU-14 614-A201 PU-16 619-A53 GN-16 A700-A178 OR-16 F702-A179 GN-16 F717-A180 YL-16 X971-A215 OR-18

175-A43 PK-18 L904-A276 BU-16 202-A275 BK-16 J840-A106 WH-16 J841-A108 YL-16

T749-A223 YL-16 T750-A230 BR-16 T782-A231 OR-16 T783-A233 PU-16 T784-A234 GN-16

858-A103 GY-16 859-A102 YL-16 860-A105 PK-16 861-A104 PU-16 703-A147 BU-16 704-A146 GY-16 705-A122 PK-16 G835-A267 OR-16 G834-A266 PU-16 506-A9 PU-16 721-A140 BR-16 722-A141 WH-16 723-A142 OR-16 724-A143 YL-16 725-A144 GN-16 726-A145 BU-16 921-A208 WH-16 922-A209 BR-16 G705-A148 GN-16 G704-A149 YL-16 432-A44 PK-16

322-A15 GY-16 200-A182 BK-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

CONN 15

136-A99 GN-16 140-A212 BU-16 141-A33 PK-14 200-A191 BK-16 200-A192 BK-16 200-A200 BK-14 202-A277 BK-16 307-A10 OR-16 308-A110 YL-16 614-A202 PU-16

605-A46 YL-16 606-A47 GY-16 306-A238 GN-16 522-A101 WH-14 A572-A40 PK-14 611-A52 PU-14 619-A53 GN-16 150-A113 RD-14 251-A245 BK-14

643-A283 GN-18 644-A282 OR-18 676-A281 PU-18 676-A284 PU-18 700-A111 PK-16 772-A278 BR-16 892-A133 BR-16 893-A132 GN-16 998-A176 BR-16 998-A177 BR-16

614-A201 PU-16 317-A21 YL-16 L913-A139 OR-16 L912-A138 WH-16 150-A244 RD-14 403-A206 GN-16 194-A236 GN-16

A-C5 9X1343

CONN 17

115-G96 RD-16 115-G2 RD-16

115-G88 RD-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

A571-A211 PU-18 A572-A249 PK-18 F975-A84 OR-16 J765-A219 BU-16 J765-A274 BU-16 K985-A279 BR-18 K986-A280 PK-18 K992-A83 PU-16 P910-A135 BR-16

105-A235 RD-16 521-A112 YL-16 J765-A225 BU-16 F710-A20 BR-16 J765-A248 BU-16 771-A251 PU-16 200-A253 BK-16 F702-A179 GN-16 A700-A178 OR-16 308-A237 YL-16 727-A37 GN-16 F717-A180 YL-16 728-A243 BU-16

A-C10 1030213 1 102-A56 RD-14 2 115-A11 RD-16

124-A98 GN-14 136-A99 GN-16 140-A212 BU-16 141-A33 PK-14 200-A89 BK-16 200-A191 BK-16 200-A192 BK-16

410-A57 WH-16

893-A132 GN-16 892-A133 BR-16

200-A200 BK-14 202-A277 BK-16 307-A10 OR-16 308-A85 YL-16 308-A110 YL-16 308-A237 YL-16 308-A87 YL-16 308-A88 YL-16

676-A284 PU-18 140-A212 BU-16 141-A33 PK-14 A571-A211 PU-18 A572-A249 PK-18 605-A46 YL-16 606-A47 GY-16 611-A52 PU-14 610-A19 OR-16 K985-A279 BR-18 K986-A280 PK-18 676-A281 PU-18 700-A111 PK-16 521-A112 YL-16 F717-A180 YL-16

308-A86 YL-16

326-A264 RD-16 410-A57 WH-16 515-A92 GY-14 516-A93 GN-14 517-A94 BU-14 521-A112 YL-16 592-A91 BU-16 592-A269 BU-16 605-A46 YL-16 606-A47 GY-16

592-A269 BU-16 P910-A135 BR-16 592-A91 BU-16 A524-A90 BR-16 200-A89 BK-16

610-A19 OR-16 611-A52 PU-14 614-A202 PU-16 614-A201 PU-16

998-A177 BR-16 J765-A219 BU-16

614-A203 PU-16

308-A86 YL-16

619-A54 GN-16 619-A53 GN-16 619-A17 GN-16

136-A99 GN-16 124-A98 GN-14 515-A92 GY-14 516-A93 GN-14 C547-A95 OR-14 517-A94 BU-14 644-A282 OR-18 643-A283 GN-18

643-A283 GN-18 644-A282 OR-18 676-A281 PU-18 676-A284 PU-18 700-A111 PK-16 772-A278 BR-16 892-A133 BR-16 893-A132 GN-16 998-A177 BR-16 A524-A90 BR-16

200-A200 BK-14 200-A191 BK-16 614-A203 PU-16 307-A10 OR-16 105-A239 RD-16 X971-A215 OR-18

A571-A211 PU-18 A572-A249 PK-18 C547-A95 OR-14 F717-A180 YL-16 J765-A219 BU-16 K985-A279 BR-18 K986-A280 PK-18 P910-A135 BR-16

202-A277 BK-16 772-A278 BR-16

326-A264 RD-16

113-A199 RD-16

X971-A215 OR-18 THROTTLE POS SNSR 204-7949

A-C29 1552267 A700-A178 OR-16 998-A176 BR-16 F702-A179 GN-16

A B C

OR-18 BK-18 WH-18

+V GROUND SIGNAL

A B C

SECONDARY BRAKE PEDAL 204-7949

A-C36 1552267 F975-A84 OR-16 J765-A274 BU-16 K992-A83 PU-16

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

A B C

OR-18 BK-18 WH-18

G-C26 1342540

+V GROUND SIGNAL

A B C

G-C25 1342540

G-C2 9X4391 102-G89 RD-14 115-G96 RD-16

200-G92 BK-18 200-G54 BK-18 200-G30 BK-16 200-G57 BK-18

308-G59 YL-16 308-G39 YL-16 308-G60 YL-16

308-G61 YL-16

326-G86 RD-16 410-G62 WH-16 515-G44 GY-14 516-G45 GN-14 517-G47 BU-14

410-G62 WH-16

893-G80 GN-16 892-G78 BR-16 676-G128 PU-18 140-G58 BU-16 141-G108 PK-14 A571-G112 PU-18 A572-G113 PK-18 605-G91 YL-16 606-G93 GY-16 611-G95 PU-14 610-G53 OR-16 K985-G126 BR-18 K986-G127 PK-18 676-G12 PU-18 700-G69 PK-16 521-G50 YL-16 F717-G70 YL-16

521-G50 YL-16

521-G24 YL-18 521-G49 YL-16

200-G57 BK-18

537-G17 GN-16

537-G14 GN-16 537-G15 GN-16

308-G59 YL-16 410-G62 WH-16

605-G91 YL-16 605-G77 YL-16

605-G20 YL-16 605-G63 YL-16

606-G93 GY-16 606-G87 GY-16

606-G64 GY-16 606-G19 GY-16

511-F24 BR-16 512-F25 GN-16 200-F26 BK-16 508-F27 PU-16 509-F28 WH-16 592-F29 BU-16 A513-F30 PK-16

610-G53 OR-16

614-G28 PU-18 614-G34 PU-18 614-G134 PU-18 614-G29 PU-18

614-G21 PU-18

308-G61 YL-16 136-G122 GN-16

614-G40 PU-16 614-G25 PU-18

124-G11 GN-14 515-G44 GY-14 516-G45 GN-14 C547-G46 OR-14 517-G47 BU-14 644-G131 OR-18 643-G133 GN-18

614-G42 PU-18 614-G51 PU-18 614-G111 PU-18 614-G43 PU-18

614-G25 PU-18

200-G7 BK-14 200-G13 BK-16 614-G40 PU-16 307-G38 OR-16 105-G3 RD-16 X971-G90 OR-18

614-G56 PU-16 614-G129 PU-18 614-G137 PU-18

614-G138 PU-18

643-G133 GN-18 644-G131 OR-18 676-G5 PU-18 676-G66 PU-18 676-G130 PU-18 676-G8 PU-18 676-G10 PU-18 676-G4 PU-18

202-G115 BK-16 772-G116 BR-16 676-G128 PU-18 676-G22 PU-18

326-G86 RD-16

113-G36 RD-16

676-G120 PU-18 676-G135 PU-18 676-G16 PU-18 676-G26 PU-18 676-G6 PU-18 676-G121 PU-18 676-G136 PU-18

676-G23 PU-18

G-C21 1740502 Y787-G71 WH-16 Y788-G76 GY-16

676-G12 PU-18

ANTENNA RIGHT SPKR + RIGHT SPKR GROUND LEFT SPKR + LEFT SPKR + BATTERY (12V) +B MEMORY NC

86 87A

87

30

577-F35 PU-16 102-F36 RD-14 A611-F37 PU-14 619-F13 GN-16 576-F38 PK-16 575-F15 YL-16 578-F39 BU-16 118-F40 GY-16 605-F18 YL-16 537-F19 GN-16 606-F20 GY-16 590-F21 GY-16

GY-16 YL-16 GY-16 GN-16

1 2 3 4 5 6 7 8 9 10 11 12

86 87A

87

G

WIPER HIGH FLASH TO PASS HI BEAM HEADLAMP/TAIL WIPER LOW WIPER PARK WASHER WIPER B+ LEFT TURN TURN SW RIGHT TURN INTMT WIPER

ANTENNA 9W-3072

12V RADIO

F

TWISTED PAIR

520-G48 WH-16 105-G3 RD-16 124-G11 GN-14 200-G85 BK-16 307-G38 OR-16 308-G39 YL-16 326-G86 RD-16

J765-G79 BU-16 J765-G132 BU-16 J765-G124 BU-16 J765-G81 BU-18

515-G44 GY-14 516-G45 GN-14 517-G47 BU-14 592-G83 BU-16 614-G28 PU-18 614-G31 PU-18 676-G4 PU-18 676-G10 PU-18 A524-G84 BR-16 C547-G46 OR-14

K985-G126 BR-18 K986-G127 PK-18 P910-G73 BR-16 X971-G52 OR-18 X971-G82 OR-18

X971-G90 OR-18 Y787-G71 WH-16

892-A68 BR-16 893-A134 GN-16 J726-A258 OR-16 T782-A231 OR-16 M728-A289 WH-18

Y787-G98 WH-16

J725-A257 GN-16 T784-A234 GN-16 T783-A233 PU-16 T750-A230 BR-16

Y788-G100 GY-16

606-G64 GY-16

606-G101 GY-16 606-G102 GY-16

520-G48 WH-16

F717-G70 YL-16 J765-G123 BU-16

Y787-G68 WH-16 Y787-G97 WH-16

Y788-G75 GY-16

G-C1 1552272

177-A61 RD-4 308-G39 YL-16 326-G86 RD-16 307-G38 OR-16 105-G3 RD-16

1 2 3 4

CONN 34

CABLE AS RAD 251-4169

3 4 5 6

+V SPLY GROUND TRIGGER #1 TRIGGER #2 TRIGGER #3 NO CONN

KEY START SW 110-7887

R

YL-16 PU-16 OR-16 BR-16

C S B

2

KEY START SW BACKLITE 163-6508

OFF ON ST

1

VIDEO SIG VIDEO GND +12 VDC FEED GND

REAR VISION MONITOR 251-4138

592-G83 BU-16 A524-G84 BR-16 200-G85 BK-16

BULKHEAD 251-4243

1

2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

605-G104 YL-16 606-G101 GY-16

611-G65 PU-16

Y787-G67 WH-16 Y788-G74 GY-16 410-G62 WH-16 308-G59 YL-16 G-C13 1552269

TWISTED PAIR

A/C UNIT CA-C1 1642336

A-C26 1552252

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10 11 12

515-A92 GY-14 516-A93 GN-14 522-A101 WH-14 A524-A90 BR-16 200-A192 BK-16 517-A94 BU-14 592-A91 BU-16 200-A89 BK-16 592-A73 BU-16 C547-A95 OR-14

522-A101 WH-14 592-A73 BU-16 200-A89 BK-16 200-A192 BK-16 515-A92 GY-14 516-A93 GN-14 517-A94 BU-14 592-A91 BU-16 A524-A90 BR-16 C547-A95 OR-14

515-CA2 GY-14 516-CA5 GN-16 522-CA6 WH-16 A524-CA11 BR-18 200-CA8 BK-14 517-CA12 BU-16 592-CA13 BU-18 200-CA14 BK-14 592-CA16 BU-18 C547-CA15 OR-16

606-G102 GY-16 200-G107 BK-18

THROTTLE LOCK SW G-C7 229-2580 2234778 F717-G70 YL-16 998-G72 BR-16

614-G43 PU-18 676-G16 PU-18

G-C9 2234778 520-G48 WH-16 521-G49 YL-16

PU-18 PU-18 PU-18 YL-18

1 2 3 4 5 6 7 8 9 10

LT TURN RT TURN

1 2 3 4 5 6 7 8 9 10

G-C19 1552264

200-CA9 BK-16

MESSENGER 247-7036

T

A B C D E F

200-CA17 BK-18 A524-CA7 BR-18

BACKLIGHT ADJUST G-C15 284-3621 2234778 1 644-G131 OR-18 2 J765-G132 BU-16 3 643-G133 GN-18

CA-C5 1552269

4 5 6 7 8 9 10

614-G51 PU-18 676-G26 PU-18

676-G33 PU-18

G-C4 2234778 202-G115 BK-16 772-G116 BR-16

RD-14 BK-14 BR-14

DASH CONSOLE

1 2 3 4 5 6 7 8 9 10

ENGINE CONTROL CIRCUIT. PAYLOAD CONTROL CIRCUIT. CHASSIS CONTROL CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. TURN SIGNAL/WIPER/WASHER CIRCUIT. PRODUCT LINK RS232 DATA LINK.

COLOR ABBREVIATIONS ABBREV

COLOR

RD WH OR YL PK BK GY PU BR GN BU

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

B

SYMBOL

DESCRIPTION CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT SPLICE BLADE, SPADE, RING OR SCREW TERMINAL

THIS SCHEMATIC 270-8665 CHG 00 IS FOR THE 770/772X TIER III MODELS RM693, RM694 COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF, TRANSMISSION IN NEUTRAL AND WITH THE PARK BRAKE SET.

E972-A123 BU-16

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE NOTE B: SW SHOWN IN ON POSITION

A-C3 1471445

NOTE C: TWISTED WIRES TO BE TWISTED AT LEAST 1 TWIST PER 25 MM: 875/876, 892/893, E900/E901, E906-E907, F418/F419, G856/G857, L912/L913, Y787/Y788

15

14

13

12

11

10

9

8

7

6

5

4

3

C

WIRE GROUP COLOR DESCRIPTIONS

1 2 3 4 5 6 7 8 9 10

COMPRESSION BRAKE SW 278-8040

TEMP POTENTIOMETER 239-9368

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. VOLTAGE CONVERTER OUTPUT CIRCUIT. STARTING CIRCUIT. GROUND CIRCUIT. STARTING AID CIRCUIT. CAT DATA LINK. J1939(CAN) DATA LINK.

SEC STEER SW G-C8 236-4615 2234778

614-G37 PU-18

GROUND SIGNAL

A/C UNIT

FRONT BRAKE SW 255-0020

1 2 3 4 5 6 7 8 9 10

POWER

1 2

A524-CA11 BR-18

1 2 3 4 5 6 7 8 9 10

140-G58 BU-16 X971-G52 OR-18

J765-G79 BU-16 700-G69 PK-16

WATER VALVE 275-6691

CA-C2 2470281 592-CA1 BU-18

1 2

TCS TEST SW G-C5 232-0314 2234778

BATTERY (+) BATTERY (-) KEYSWITCH PWM INPUT CAT DATA LINK CAT DATA LINK + CAN HI CAN LO

MOTOR

522-CA6 WH-16

G-C27 1677801

614-G42 PU-18 200-G92 BK-18 676-G6 PU-18 X971-G82 OR-18

1 2 3 4 5 6 7 8 9 10

BLOWER MOTOR 275-6706

THERMOSTAT 3E-5464

592-CA1 BU-18

A524-CA11 BR-18 C547-CA15 OR-16

J765-G81 BU-18 P910-G73 BR-16

892-G78 BR-16 893-G80 GN-16 Y787-G68 WH-16 Y788-G75 GY-16

592-CA13 BU-18 592-CA16 BU-18

BLOWER RESISTOR 257-5029

CA-C4 1552269 1 515-CA4 GY-14 2 200-CA10 BK-14

516-CA5 GN-16 517-CA12 BU-16 522-CA6 WH-16

HRN DRIVER KEY SW

D

CA-C3 2603157 1 517-CA12 BU-16 2 516-CA5 GN-16 3 C547-CA15 OR-16 4 515-CA3 GY-14

515-CA3 GY-14 515-CA4 GY-14

515-CA2 GY-14 CAN HIGH CAN LOW CAN SHIELD

G-C14 2234778

AC ENABLE SW 251-1198

1 2 3 4 5 6 7 8

200-CA14 BK-14 200-CA8 BK-14

HIGH BEAM PARK LAMPS

614-G134 PU-18 676-G135 PU-18 676-G136 PU-18 614-G137 PU-18

G-C23 HEATED MIRROR SW 2234778 236-4630

113-G9 RD-16 200-G54 BK-18 308-G60 YL-16

200-CA9 BK-16 200-CA10 BK-14 200-CA17 BK-18

1 2

G-C22 1552269 605-G103 YL-16 200-G106 BK-18

BAT (+) BAT GND

INSTRUMENT CLUSTER G-C28 275-2127 1677801

TEMP SELECT SW 127-4540 A B C

P

B+

G-C18 7X6222

2

BLOWER SW BACKLITE 163-6508 G-C17 1552267

H

T

BK-16 GY-16 BR-16 OR-16

CONN 42

136-G117 GN-16 C981-G118 GN-18 614-G119 PU-18 676-G120 PU-18 676-G121 PU-18 C981-G118 GN-18

6 5 4 3

G-C12 1071984 614-G28 PU-18 676-G10 PU-18

BLOWER SW 157-1361

MOTOR

E

G-C24 ARC ON/OFF SW 2234778 284-3622

136-G55 GN-16 C471-G125 GN-18 614-G129 PU-18 676-G66 PU-18 676-G130 PU-18 C471-G125 GN-18

TWISTED PAIRS

G-C16 1552273 1 BK-14 6 WH-14 5 GY-14 4 GN-14 3 BU-14 2 BK-14

124-G11 GN-14 515-G44 GY-14 516-G45 GN-14 C547-G46 OR-14 517-G47 BU-14 520-G48 WH-16

CABLE AS CAM 251-8248 COAX CORE COAX SAFEGUARD RED WHITE

1

102-G1 RD-14 610-G53 OR-16 614-G34 PU-18 676-G5 PU-18

614-G111 PU-18 676-G109 PU-18 676-G110 PU-18 A572-G113 PK-18

Y788-G74 GY-16

GND

GN-16

1 2 3 4 5 6 7 8 9 10

115-G88 RD-16 614-G56 PU-16

113-G41 RD-16 200-G105 BK-18

614-G35 676-G27 676-G18 521-G24

L 4 1 2 6 3 5

200-A194 BK-16 118-A58 GY-16 500-A28 BR-16 502-A7 OR-16

HEADLAMP SW G-C3 251-3539 2234778

1

141-G108 PK-14 A571-G112 PU-18

Y787-G67 WH-16

Y788-G76 GY-16 Y788-G99 GY-16

501-A8 GN-16

200-G106 BK-18 200-G105 BK-18 200-G107 BK-18

605-G104 YL-16 605-G103 YL-16

FRONT WIPER MOTOR 147-7985

A-C12 1552273

K985-G126 BR-18 J765-G124 BU-16 K986-G127 PK-18

676-G109 PU-18 676-G110 PU-18 892-G78 BR-16 893-G80 GN-16 998-G72 BR-16 A571-G112 PU-18 A572-G113 PK-18 F717-G70 YL-16 Y787-G68 WH-16 Y788-G75 GY-16

700-G69 PK-16 772-G116 BR-16 892-G78 BR-16 893-G80 GN-16 998-G72 BR-16 A524-G84 BR-16 A571-G112 PU-18 A572-G113 PK-18 C547-G46 OR-14 C981-G118 GN-18

TWISTED G-C11 PAIR 1740502 Y787-G98 WH-16 Y788-G100 GY-16

J765-A67 BU-16 426-A242 BR-16 H420-A263 PU-16 200-A268 BK-18 K988-A240 WH-16 326-A264 RD-16 J727-A259 YL-16 T749-A223 YL-16

A-C30 A-C31 1552273 3E3382 1 108-A285 BU-14 2 200-A286 BK-16

COAX CORE COAX SAFEGUARD RED WHITE

WIPER WASHER TURN SW 246-2669

F-C1 1552252

FRONT COMPONENTS

145-0847 CIGAR LIGHTER

113-G9 RD-16 141-G108 PK-14 200-G54 BK-18 308-G60 YL-16 521-G24 YL-18 521-G49 YL-16 614-G35 PU-18 614-G43 PU-18 614-G111 PU-18 676-G16 PU-18 676-G18 PU-18 676-G27 PU-18

676-G27 PU-18 676-G18 PU-18 676-G33 PU-18 676-G109 PU-18 676-G110 PU-18

676-G22 PU-18 676-G23 PU-18

592-G114 BU-16 200-G30 BK-16

614-G134 PU-18 614-G137 PU-18 643-G133 GN-18 644-G131 OR-18 676-G6 PU-18 676-G26 PU-18 676-G33 PU-18 676-G120 PU-18 676-G121 PU-18 676-G135 PU-18 676-G136 PU-18 700-G69 PK-16 772-G116 BR-16 C981-G118 GN-18 C981-G118 GN-18 J765-G79 BU-16 J765-G81 BU-18 J765-G132 BU-16 P910-G73 BR-16 X971-G52 OR-18 X971-G82 OR-18

614-G119 PU-18 614-G31 PU-18 614-G37 PU-18 614-G35 PU-18

614-G21 PU-18

676-G8 PU-18

136-G117 GN-16 140-G58 BU-16 200-G92 BK-18 202-G115 BK-16 614-G37 PU-18 614-G42 PU-18 614-G51 PU-18 614-G119 PU-18

611-G65 PU-16

998-G72 BR-16 J765-G123 BU-16

537-G14 GN-16 605-G20 YL-16 614-G29 PU-18

605-G63 YL-16

G-C6 1071984

SIG GND VDC GND

200-F45 BK-16 GROUND

CBL-V1 COAX

GY/PU GY/BK,PU/BK BK WH/GN WH/BK,BN/BK RD YL

8 7 3 2 1 6 5 4

1 2 3 4 5 6 7 8 9 10

611-G65 PU-16 Y787-G67 WH-16 Y788-G74 GY-16

611-G95 PU-14 611-G94 PU-14

592-G114 BU-16 P910-G73 BR-16 592-G83 BU-16 A524-G84 BR-16 200-G85 BK-16

108-A285 BU-14 200-A286 BK-16

VIDEO VIDEO + 12 FEED

501-F14 GN-16 502-F10 OR-16 506-F16 PU-16 576-F38 PK-16 577-F35 PU-16 578-F39 BU-16 611-F12 PU-14 A611-F37 PU-14

590-F21 605-F18 606-F20 619-F13

113-G41 RD-16

592-G83 BU-16 592-G114 BU-16

365-A260 YL-16 X971-A215 OR-18 329-A261 YL-16 J805-A210 YL-16 E790-A241 PK-16

1

102-G1 RD-14 115-G88 RD-16 136-G55 GN-16 200-G30 BK-16 537-G14 GN-16 537-G15 GN-16 592-G114 BU-16 605-G20 YL-16 606-G19 GY-16 610-G53 OR-16 614-G29 PU-18 614-G34 PU-18 614-G56 PU-16 614-G129 PU-18 676-G5 PU-18 676-G8 PU-18 676-G66 PU-18 676-G130 PU-18 J765-G124 BU-16 K985-G126 BR-18 K986-G127 PK-18

200-G85 BK-16 202-G115 BK-16 307-G38 OR-16

A-C25 1886210

REAR VIEW CAMERA

H

102-F44 RD-14

537-F19 GN-16 575-F15 YL-16

F-C6 3E3388

F-C5 1552264

537-G15 GN-16 606-G19 GY-16

136-G55 GN-16 136-G117 GN-16

200-G7 BK-14 200-G13 BK-16

614-G31 PU-18 676-G4 PU-18

201-A34 BK-16 202-A154 BK-16 202-A275 BK-16 202-A157 BK-12 251-A72 BK-14 219-A175 BK-16 200-A185 BK-16 200-A186 BK-16 200-A188 BK-16 200-A187 BK-16 CAB GROUND GROUND STUD

A-C23 9X0145

J726-A258 OR-16 J727-A259 YL-16 J765-A67 BU-16 J765-A225 BU-16 J765-A248 BU-16 J805-A210 YL-16 K988-A240 WH-16 L912-A138 WH-16 L913-A139 OR-16

126-A137 RD-16 447-A162 PK-16 635-A109 BU-16 636-A107 GN-16

113-G9 RD-16 113-G41 RD-16

140-G58 BU-16 141-G108 PK-14

102-G32 RD-14 115-G2 RD-16 537-G17 GN-16 605-G77 YL-16 606-G87 GY-16 611-G94 PU-14

CONN 37

118-A59 GY-16 118-A27 GY-16 118-A60 GY-16 118-A58 GY-16

KEYSWITCH ON

426-A242 BR-16 727-A37 GN-16 728-A243 BU-16 771-A251 PU-16 892-A68 BR-16 893-A134 GN-16 E790-A241 PK-16 F710-A20 BR-16 H420-A263 PU-16 J725-A257 GN-16

113-G36 RD-16

124-G11 GN-14

CAN LOW

CONN 16

102-G1 RD-14

136-G122 GN-16

TWISTED PAIR

200-A182 BK-16 200-A253 BK-16 200-A268 BK-18 200-A286 BK-16 251-A245 BK-14 306-A238 GN-16 317-A21 YL-16 322-A15 GY-16 329-A261 YL-16 365-A260 YL-16 403-A206 GN-16

R971-A204 YL-16 H803-A45 BU-16 801-A220 PK-16 446-A218 PU-16 201-A195 BK-16

A10 10A

SPARE

118-F42 GY-16 118-F43 GY-16 118-F41 GY-16

118-F40 GY-16

102-G1 RD-14 115-G88 RD-16 136-G55 GN-16 610-G53 OR-16 614-G34 PU-18 614-G56 PU-16 614-G129 PU-18 676-G5 PU-18 676-G66 PU-18 676-G130 PU-18 J765-G124 BU-16 K985-G126 BR-18 HAZARD SW K986-G127 PK-18 G-C10 236-4616 2234778

105-G3 RD-16

RS232 PORT1-DCD RS232 PORT1-GND

105-A235 RD-16 108-A285 BU-14 150-A113 RD-14 150-A244 RD-14 177-A61 RD-4 194-A236 GN-16 308-A237 YL-16 326-A264 RD-16 521-A112 YL-16 522-A101 WH-14

A-C11 1835785

A9 10A

SPARE

DASH CONSOLE

RS232 PORT1-TXD

INTERFACE PLATE TO CHASSIS 175-A43 PK-18 506-A9 PU-16

D10

F-C7 2757878

577-F35 PU-16 578-F39 BU-16 A611-F37 PU-14

RETARDER LEVER 242-8901

F-C4 INTMT WIPER DELAY MOD 1552267 163-6088 A BK-16 LOAD 591-F22 WH-16 B RD-16 +BATTERY 118-F23 GY-16 C BU-16 OUT 590-F21 GY-16

118-F23 GY-16 200-F26 BK-16 508-F27 PU-16 509-F28 WH-16 511-F24 BR-16 512-F25 GN-16 591-F22 WH-16 592-F29 BU-16 A513-F30 PK-16

C10

B10

A611-F37 PU-14 611-F12 PU-14

102-F36 RD-14 118-F40 GY-16 576-F38 PK-16

SWITCHED B+ GROUND SIGNAL NOT USED NOT USED NOT USED

537-F19 GN-16 575-F15 YL-16 590-F21 GY-16 605-F18 YL-16 606-F20 GY-16 619-F13 GN-16

590-F21 GY-16

CDL + CDL -

GN-16 OR-16 PU-16 PU-14

102-F11 RD-14 118-F17 GY-16 501-F14 GN-16 502-F10 OR-16 506-F16 PU-16 611-F12 PU-14

G731-F8 GY-16 J765-F7 BU-16

+V GROUND SIGNAL CAL

A8 15A

SPARE

BRIGHT 248-2841

102-F11 RD-14 102-F36 RD-14

577-F35 PU-16 578-F39 BU-16 A611-F37 PU-14

F-C3 1552273 1 179-F6 BU-16 2 J765-F7 BU-16 3 G731-F8 GY-16

102-F11 RD-14 118-F17 GY-16 179-F6 BU-16 501-F14 GN-16 502-F10 OR-16 506-F16 PU-16 537-F19 GN-16 575-F15 YL-16 605-F18 YL-16 606-F20 GY-16 611-F12 PU-14 619-F13 GN-16

501-A8 GN-16 502-A7 OR-16

SPARE

D9

118-F17 GY-16

102-F36 RD-14 118-F40 GY-16 576-F38 PK-16

CONN 41

522-A101 WH-14 506-A9 PU-16

126-A137 RD-16 200-A187 BK-16 200-A182 BK-16 200-A186 BK-16 200-A188 BK-16 200-A253 BK-16 200-A286 BK-16 200-A185 BK-16 200-A268 BK-18 201-A195 BK-16 201-A34 BK-16 202-A154 BK-16 202-A157 BK-12 219-A175 BK-16 251-A245 BK-14 251-A72 BK-14 306-A238 GN-16 327-A168 PK-16 403-A206 GN-16 426-A242 BR-16 432-A44 PK-16 444-A171 BU-16 446-A218 PU-16 447-A162 PK-16

A6 15A

SPARE

HORN SW 2T-3360

F-C2 1552269 1 200-F34 BK-16 2 320-F5 OR-16

575-F15 YL-16 591-F22 WH-16 592-F29 BU-16 602-F4 WH-16 605-F18 YL-16 606-F20 GY-16 611-F12 PU-14 619-F13 GN-16 A513-F30 PK-16

611-F12 PU-14 605-F18 YL-16 606-F20 GY-16

FLASHER 24V 8D-6946

602-F4 WH-16

WA-C3 PL300 ECM 1607690 239-9954

126-A114 RD-14 126-A115 RD-14 136-A35 GN-16 136-A136 GN-16 136-A256 GN-16 140-A212 BU-16 141-A33 PK-14 170-A75 RD-16 170-A76 RD-16 170-A77 RD-16 200-A16 BK-16 200-A26 BK-16 200-A183 BK-16 200-A184 BK-14 200-A189 BK-16 200-A190 BK-16 200-A194 BK-16 200-A196 BK-18 200-A262 BK-16 201-A42 BK-16 202-A155 BK-16 202-A156 BK-16 308-A88 YL-16 321-A32 BR-16 403-A205 GN-16 676-A284 PU-18 708-A80 YL-16 892-A125 BR-16 892-A130 BR-16 893-A124 GN-16 893-A131 GN-16 958-A38 YL-16 998-A22 BR-16 A571-A211 PU-18 A572-A249 PK-18 E790-A30 PK-16 E790-A36 PK-16 E972-A123 BU-16 F418-A66 GN-16 F419-A65 YL-16 G731-A193 GY-16 H803-A97 BU-16 J764-A48 BR-16 J765-A216 BU-16 J887-A288 PU-18 K742-A81 OR-16 K748-A198 OR-16 M996-A78 PK-16 M997-A79 PU-16 R816-A247 PK-16

D8

537-F19 GN-16 537-F2 GN-16

537-F31 GN-16

G-C20 F-C8 1552264 3E3388 1 115-F1 RD-16 115-G2 RD-16 2 537-F31 GN-16 537-G17 GN-16

HOIST POSITION SENSOR 257-2531

AM-C2 1733047

C8

B9

103-F3 RD-16

200-F26 BK-16 200-F34 BK-16

200-F33 BK-16

102-F44 RD-14

537-F2 GN-16 DOME LAMP SW 9D-4068

179-F6 BU-16

592-F29 BU-16

3 4 5 6 7 8

115-F1 RD-16

118-F17 GY-16 118-F23 GY-16

118-F32 GY-16

501-F14 GN-16 575-F15 YL-16 591-F22 WH-16 509-F28 WH-16 512-F25 GN-16 511-F24 BR-16 508-F27 PU-16 200-F33 BK-16 A513-F30 PK-16

118-A27 GY-16 118-A60 GY-16 124-A98 GN-14 308-A85 YL-16 308-A87 YL-16 308-A88 YL-16 410-A57 WH-16 592-A269 BU-16 610-A19 OR-16 619-A17 GN-16

OR-20 BR-20 YL-20 BU-20 WH-20 RD-20

J764-AM9 BR-16 J764-AM4 BR-16 J764-AM2 BR-16 J764-AM11 BR-16

592-A64 BU-16

102-F11 RD-14 103-F3 RD-16 115-F1 RD-16

602-F4 WH-16 103-F3 RD-16 179-F6 BU-16 J765-F7 BU-16 G731-F8 GY-16 320-F5 OR-16 506-F16 PU-16 502-F10 OR-16 619-F13 GN-16

102-A18 RD-14 102-A55 RD-14 102-A265 RD-14 105-A6 RD-16 113-A199 RD-16 115-A11 RD-16

DRIVE GEAR UP SWITCH A

AM-C3 1552273

501-A8 GN-16 575-A24 YL-16 591-A25 WH-16 509-A2 WH-16 512-A4 GN-16 511-A3 BR-16 508-A1 PU-16 200-A189 BK-16 A513-A51 PK-16

103-A49 RD-16 118-A59 GY-16 179-A82 BU-16 200-A189 BK-16 320-A13 OR-16 506-A9 PU-16 508-A1 PU-16 509-A2 WH-16 511-A3 BR-16 619-A54 GN-16 512-A4 GN-16 575-A24 YL-16 591-A25 WH-16 592-A64 BU-16 602-A5 WH-16

118-A58 GY-16 118-A59 GY-16 506-A9 PU-16 522-A101 WH-14 619-A54 GN-16

SHIFT LEVER SENSOR 257-2533

AM-C1 1733047

A5 10A

SPARE

10A

FRONT COMPONENTS

A-C9 F-C9 9X0145 7X6222 1 118-A59 GY-16 118-F32 GY-16

SHIFT CONTROL GROUP 300-6862

J764-AM11 BR-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

10A

SPARE

A7

CONN 39 177-X6 RD-12 177-X5 RD-12

M997-AM3 PU-16 708-AM5 YL-16

A4

D7

B8

121-X21 RD-14

103-A49 RD-16 179-A82 BU-16 200-A189 BK-16 200-A194 BK-16 320-A13 OR-16 500-A28 BR-16 508-A1 PU-16 509-A2 WH-16 511-A3 BR-16 512-A4 GN-16 575-A24 YL-16 591-A25 WH-16 592-A64 BU-16 592-A73 BU-16 602-A5 WH-16 A513-A51 PK-16 G731-A193 GY-16 J765-A216 BU-16

165-AM1 YL-16 J764-AM2 BR-16 M997-AM3 PU-16

A2 10A

SPARE A3

B7

602-A5 WH-16 103-A49 RD-16 179-A82 BU-16 J765-A216 BU-16 G731-A193 GY-16 320-A13 OR-16 506-A9 PU-16 502-A7 OR-16 619-A54 GN-16

AM-C5 1552252 676-AM6 PU-16

D6

10A

BACKUP ALARM 24

RH CONSOLE

87 87a

C6

SPARE 248-2841

118-A58 GY-16 118-A59 GY-16 506-A9 PU-16 522-A101 WH-14 619-A54 GN-16

1 2 3 4 5 6 7 8 9 10 11 12

A1 10A

SPARE

SPARE

121-X21 RD-14 136-X10 GN-16 140-X34 BU-16 141-X30 PK-14 177-X5 RD-12 177-X6 RD-12 179-X13 BU-16

X-C8 3E5179

D5

B6

576-F38 PK-16 501-F14 GN-16

103-X23 RD-16 114-X22 RD-14 118-X11 GY-16

30

B5

114-X22 RD-14

22

BUSS POINT 2

DIVERTER RELAY 3E-5239

A-C14 9X1054

D4

HORN 21

23

6 5 2 4 3 1

WIPER HIGH 248-2841

C4

B4

118-F43 GY-16

177-X5 RD-12 177-X6 RD-12

177-X66 RD-4

HEATED MIRROR RLY 297-0760

AJ-C2 1918332

BK-18 BK-18

112-X65 PU-14

165-X24 YL-16 676-X27 PU-18 708-X28 YL-16 J764-X33 BR-16 K742-X38 OR-16 M996-X35 PK-16 M997-X26 PU-16

141-AJ1 PK-14 A571-AJ2 PU-18 200-AJ3 BK-18 A572-AJ4 PK-14

1 2

177-X55 RD-14

CIRCUIT BREAKER / FUSE PANEL A-C18 1552272

RIGHT SPEAKER 124-6046

+ -

I

D3

WIPER 248-2841

112-X2 PU-12 112-X3 PU-12

103-X16 RD-16 200-X43 BK-16 508-X4 PU-16 509-X8 WH-16 511-X12 BR-16 512-X14 GN-16 602-X19 WH-16

M997-X26 PU-16

B3

RIGHT DOME LAMP 3E-6389

103-X23 RD-16

20

MESSENGER / IC

511-M3 BR-18 512-M4 GN-18

D2

MAIN RELAY 241-8368

16

15

113-X20 RD-16

126-A115 RD-14 126-A137 RD-16 126-A114 RD-14

E900-A158 WH-16 E901-A159 GN-16 E906-A160 OR-16 E907-A161 GY-16

126-A116 RD-16 219-A174 BK-16 K986-A280 PK-18 772-A278 BR-16

20A

15A

TAIL/DASH LAMPS

BK-18 BK-18

X-C2 3E3364 308-X54 YL-16 200-X46 BK-16

RD-18 BK-18 WH-18

577-F35 PU-16 502-F10 OR-16

CONN 38

SPARE 13

103-M9 YL-16 200-M10 BK-16 508-M1 PU-18 509-M2 WH-18 511-M3 BR-18 512-M4 GN-18 602-M7 WH-16

1 2 3 4 5 6 7 8

12

KEY SWITCH

X-C19 X-C18 1552269 3E3364 1 592-X57 BU-16 BEACON 2 (ATCH) 200-X59 BK-16

177-X56 RD-14

20A

SPARE 15A

10A

11

105-X7 RD-16

103-X16 RD-16 200-X43 BK-16 508-X4 PU-16 509-X8 WH-16 511-X12 BR-16 512-X14 GN-16 602-X19 WH-16

118-F42 GY-16 A B C

WASHER 248-2841

C2

B2

578-F39 BU-16 506-F16 PU-16

103-M9 YL-16 200-M10 BK-16 602-M7 WH-16

M-C1 X-C4 3E3388 1552264

HDLAMP BKR 200-8577

141-X30 PK-14

10

TPMS/PROD LINK

ACTION ALARM 3E-6328

102-X1 RD-14

136-X10 GN-16 HEATED MIRROR

20A

STRUT PRESS SNSRS

X-C15 1552269 1 410-X40 WH-16 2 201-X47 BK-16

TWISTED PAIR

SEC STEER RLY 8

LEFT SPEAKER 124-6046

+ -

M-C4 1552267

140-A212 BU-16 141-A33 PK-14 676-A284 PU-18 A571-A211 PU-18 A572-A249 PK-18

893-A127 GN-16

447-A162 PK-16

6

9

170-X32 RD-14

CONN 36

118-X11 GY-16

10A

10A

175-X60 PK-18

PAYLOAD DOWNLOAD PORT

508-M1 PU-18 509-M2 WH-18

ET CONNECTOR

FRONT WIPER

10A

129-X15 BU-18

179-X13 BU-16

4

7

140-A212 BU-16 141-A33 PK-14 676-A284 PU-18 A571-A211 PU-18 A572-A249 PK-18

704-A146 GY-16 202-A150 BK-16

202-A151 BK-16 H420-A263 PU-16 614-A202 PU-16 219-A173 BK-16

10A

5

K742-AM8 OR-16 M996-AM12 PK-16 M997-AM3 PU-16

F

10A

10A

DIVERTER

J764-AM15 BR-16

170-A75 RD-16 170-A76 RD-16 170-A77 RD-16 251-A69 BK-16 251-A70 BK-16 251-A71 BK-16 308-A110 YL-16 635-A109 BU-16 636-A107 GN-16 858-A103 GY-16 859-A102 YL-16 860-A105 PK-16 861-A104 PU-16 892-A128 BR-16 893-A129 GN-16 E972-A123 BU-16 F418-A66 GN-16 F419-A65 YL-16 J840-A106 WH-16 J841-A108 YL-16

15A

AUTOLUBE

102-X1 RD-14 126-X61 RD-14 200-X46 BK-16 202-X64 BK-16 308-X54 YL-16 892-X52 BR-16 893-X51 GN-16

602-X19 WH-16 676-X27 PU-18 708-X28 YL-16 892-X52 BR-16 893-X51 GN-16 E972-X42 BU-16 F418-X70 GN-16 F419-X69 YL-16 J764-X33 BR-16 K742-X38 OR-16 M996-X35 PK-16

170-X32 RD-14 115-X37 RD-16

SEC BRAKE LVR 3

138-X25 GN-16

140-X34 BU-16

2

SPARE

410-X40 WH-16 508-X4 PU-16 509-X8 WH-16 511-X12 BR-16 512-X14 GN-16

124-X31 GN-14 150-X9 RD-14 676-X27 PU-18

10A

CRANK / MACHINE LOCKOUT

194-X50 GN-16

308-X54 YL-16

CONN 31

102-A18 RD-14 102-A265 RD-14 118-A27 GY-16 200-A189 BK-16 200-A194 BK-16 308-A85 YL-16 308-A88 YL-16 320-A13 OR-16 500-A28 BR-16 575-A24 YL-16 591-A25 WH-16 592-A64 BU-16 592-A73 BU-16 592-A269 BU-16 610-A19 OR-16 619-A17 GN-16 A513-A51 PK-16 G731-A193 GY-16 J765-A216 BU-16

126-X36 RD-14 126-X61 RD-14

201-X47 BK-16 202-X64 BK-16

CONN 30 A-C8 1886210

103-X23 RD-16 105-X7 RD-16 108-X17 BU-14 113-X20 RD-16 114-X22 RD-14 115-X37 RD-16 118-X11 GY-16 121-X21 RD-14 126-X36 RD-14 129-X15 BU-18 136-X10 GN-16 138-X25 GN-16 140-X34 BU-16 141-X30 PK-14 165-X18 YL-14 170-X32 RD-14 175-X60 PK-18 179-X13 BU-16 194-X50 GN-16

170-X32 RD-14 175-X60 PK-18 177-X66 RD-4 179-X13 BU-16 194-X50 GN-16

592-X58 BU-16 TWISTED PAIR

201-X47 BK-16 410-X40 WH-16

108-X17 BU-14

ADEM III BREAKER 6T-3643

124-X31 GN-14 150-X9 RD-14 150-X72 RD-14 177-X66 RD-4

F418-X70 GN-16 F419-X69 YL-16

129-X15 BU-18 136-X10 GN-16 138-X25 GN-16 140-X34 BU-16 141-X30 PK-14 150-X9 RD-14 150-X72 RD-14

114-X22 RD-14 179-X13 BU-16

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

E972-X42 BU-16

FRONT BRAKE 15A

1

AIR SEAT

150-X72 RD-14 150-X9 RD-14

15A

A B C D E F G H J

893-X51 GN-16 892-X52 BR-16

86

E972-X42 BU-16 F419-X69 YL-16 F418-X70 GN-16

START AID / CONV

177-X55 RD-14

126-X61 RD-14 202-X64 BK-16

X-C3 2270912

BUSS POINT 1

112-X3 PU-12 112-X2 PU-12 165-X18 YL-14

410-X40 WH-16 592-X53 BU-16 592-X57 BU-16

105-X7 RD-16 108-X17 BU-14 113-X20 RD-16 114-X22 RD-14 115-X37 RD-16 118-X11 GY-16 121-X21 RD-14 124-X31 GN-14

124-X31 GN-14

15A

A/C BKR 6T-3643

REAR TERMINAL MINI FUSE & RELAY BLOCK 275-7878

D1

87

410-X40 WH-16 602-X19 WH-16 308-X54 YL-16 200-X41 BK-14

112-X65 PU-14

1 2

B1

85

103-X49 RD-16 103-X48 RD-16 103-X29 RD-16

103-X29 RD-16

A-C7 X-C10 9X0145 7X6222 1 202-X64 BK-16 202-A155 BK-16 2 893-X51 GN-16 893-A124 GN-16 3 892-A125 BR-16 892-X52 BR-16 4 K742-A81 OR-16 K742-X38 OR-16 165-A100 YL-16 708-A80 YL-16 J764-A48 BR-16 103-A50 RD-16 M996-A78 PK-16 M997-A79 PU-16

610-A19 OR-16 619-A17 GN-16 A513-A51 PK-16 G731-A193 GY-16 J765-A216 BU-16

108-A285 BU-14 150-A113 RD-14 150-A244 RD-14 175-A43 PK-18 177-A61 RD-4 194-A236 GN-16 A572-A40 PK-14 M728-A289 WH-18

114-A14 RD-16 179-A82 BU-16

126-A114 RD-14 121-A31 RD-16 126-A115 RD-14 136-A136 GN-16 103-A49 RD-16 175-A43 PK-18 194-A236 GN-16 108-A246 BU-14

102-A18 RD-14 102-A265 RD-14 118-A27 GY-16 200-A189 BK-16 200-A194 BK-16 308-A85 YL-16 308-A88 YL-16 320-A13 OR-16 500-A28 BR-16 575-A24 YL-16 591-A25 WH-16

126-A114 RD-14 126-A115 RD-14 136-A136 GN-16 140-A212 BU-16 141-A33 PK-14 170-A75 RD-16 170-A76 RD-16 170-A77 RD-16 200-A184 BK-14 200-A189 BK-16 200-A194 BK-16 200-A196 BK-18 201-A42 BK-16 202-A155 BK-16 308-A88 YL-16 676-A284 PU-18 708-A80 YL-16 892-A125 BR-16 893-A124 GN-16 A571-A211 PU-18 A572-A249 PK-18 E972-A123 BU-16 F418-A66 GN-16 F419-A65 YL-16 G731-A193 GY-16 J764-A48 BR-16 J765-A216 BU-16 J887-A288 PU-18 K742-A81 OR-16 M996-A78 PK-16 M997-A79 PU-16

575-A24 YL-16 591-A25 WH-16 200-A26 BK-16 118-A27 GY-16

A B C D E F G H

85

30 86

575 200 591 118 500

87 87a 85

86

30

SPARE

R11-30 R11-86 R11-85 R11-87 R11-87a

87 87a

30 86

85

87 87a 85

30 86

87 87a 85

30

START AID

R6-30 R6-86 R6-85 R6-87 103 958 136 604 165 998 F710 317

136 E790 727

140 998 F709

K748-A198 OR-16 136-A35 GN-16 E790-A36 PK-16 727-A37 GN-16

SPARE

140 K748 136 E790 K748 727

A B C D E F G H

PRELUBE

86

A-C13 1791311

87 87a

30

SEC STEERING

86

H803 138 R816 801

575 591 200 118

85

H803-A97 BU-16 138-A181 GN-16 R816-A247 PK-16 801-A220 PK-16

200-A16 BK-16 619-A17 GN-16 102-A18 RD-14 610-A19 OR-16 A-C20 1733139

A-C32 2426113 A B C D E F G H

320-A13 OR-16 114-A14 RD-16 322-A15 GY-16

A B C D E F G H

138-A181 GN-16 201-A42 BK-16 141-A227 PK-14 140-A212 BU-16 113-A199 RD-16

165-A23 YL-16 118-A60 GY-16

E972-A123 BU-16 F418-A66 GN-16 F419-A65 YL-16 J764-A48 BR-16 J887-A288 PU-18 K742-A81 OR-16 M728-A289 WH-18 M996-A78 PK-16 M997-A79 PU-16

136-A35 GN-16 136-A256 GN-16 200-A16 BK-16 200-A26 BK-16 200-A262 BK-16 321-A32 BR-16 958-A38 YL-16 998-A22 BR-16 E790-A36 PK-16 E790-A30 PK-16 H803-A97 BU-16 K748-A198 OR-16 R816-A247 PK-16

HORN

86

85

86

30

87 87a

HEADLAMPS

102 200 610 619

87 87a

30 86

138 R816 H803 801

103 958 136 604

85

87 87a

STOP LAMPS

85

30 86

87 87a

AUTO LUBE

85

30 86

329 200 365 102

612 E790 365 329 121 321 200 102

87 87a

30 86

A B C D E F G H

121 E790 321 612

612-A29 GY-16 E790-A30 PK-16 365-A260 YL-16 329-A261 YL-16 121-A31 RD-16 321-A32 BR-16 200-A262 BK-16 102-A265 RD-14

85

A-C17 1791312

PRIME PUMP

A572-A249 PK-18 A572-A40 PK-14

200-A183 BK-16 200-A190 BK-16 202-A156 BK-16 403-A205 GN-16 892-A130 BR-16 893-A131 GN-16

BUSSMAN RELAY BOX 245-7643

H

170-A12 RD-14

175-A43 PK-18 177-A61 RD-4 194-A236 GN-16 200-A184 BK-14 200-A196 BK-18 201-A42 BK-16 202-A155 BK-16 592-A63 BU-16 676-A284 PU-18 708-A80 YL-16 892-A125 BR-16 893-A124 GN-16 A571-A211 PU-18

136-A35 GN-16 136-A256 GN-16 200-A16 BK-16 200-A26 BK-16 200-A262 BK-16 321-A32 BR-16 958-A38 YL-16 998-A22 BR-16 E790-A30 PK-16 E790-A36 PK-16 H803-A97 BU-16 K748-A198 OR-16 R816-A247 PK-16

958-A38 YL-16 998-A22 BR-16 E790-A30 PK-16 E790-A36 PK-16 H803-A97 BU-16 K748-A198 OR-16 R816-A247 PK-16

BACKUP ALARM

170-A75 RD-16 170-A77 RD-16 170-A76 RD-16 170-A74 RD-16

E972-A123 BU-16 F419-A65 YL-16 F418-A66 GN-16

124-X31 GN-14 150-X9 RD-14 150-X72 RD-14 177-X66 RD-4 200-X45 BK-16 200-X59 BK-16 201-X47 BK-16

103-X23 RD-16 103-X16 RD-16

118-F41 GY-16

87A

24V / 12V CONVERTER 209-0381

150-A113 RD-14 150-A244 RD-14 165-A23 YL-16 165-A100 YL-16

410-A57 WH-16 602-A5 WH-16 308-A87 YL-16 200-A184 BK-14

102-X1 RD-14

508-X4 PU-16 509-X8 WH-16 511-X12 BR-16 512-X14 GN-16

FUSE BLOCK AS.

12V POWER SCKT 117-2311

86

403-A205 GN-16 892-A130 BR-16 893-A131 GN-16

103-A41 RD-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

HEADLINER 9W1951 X-C13

87

322-A15 GY-16 500-A28 BR-16 575-A24 YL-16 591-A25 WH-16 604-A39 OR-16 610-A19 OR-16 619-A17 GN-16 958-A38 YL-16 998-A22 BR-16

A-C24 1552273 103-A50 RD-16 165-A100 YL-16 200-A183 BK-16 A513-A51 PK-16 592-A62 BU-16

141-A228 PK-14 141-A227 PK-14

PU-16 WH-16 BR-16 GN-16

X-C9 7T5957 592-X53 BU-16 200-X45 BK-16

1

87A

320-A13 OR-16 321-A32 BR-16 500-A28 BR-16 575-A24 YL-16 591-A25 WH-16 610-A19 OR-16 619-A17 GN-16

1 2 3 4 5 6

136-A136 GN-16 138-A181 GN-16 140-A212 BU-16 141-A33 PK-14

2

TWISTED PAIR

X-C1 9X0141

A-C6 9X1343 508-A1 509-A2 511-A3 512-A4

129-A290 BU-18 129-A291 BU-18 129-A287 BU-18

102-A18 RD-14 102-A265 RD-14 103-A41 RD-16 114-A14 RD-16 118-A27 GY-16 121-A31 RD-16 138-A181 GN-16 165-A23 YL-16 320-A13 OR-16 500-A28 BR-16 575-A24 YL-16 591-A25 WH-16 610-A19 OR-16 619-A17 GN-16

3

86

102-A18 RD-14 103-A41 RD-16 114-A14 RD-16 118-A27 GY-16 136-A256 GN-16 165-A23 YL-16 200-A16 BK-16 200-A26 BK-16 317-A21 YL-16 320-A13 OR-16

+24 V BATTERY IN IGNITION GROUND + 12V UNSWITCHED + 12 V SWITCHED GROUND

200-A183 BK-16 200-A190 BK-16 202-A156 BK-16

CONN 29

108-A246 BU-14

114-A14 RD-16 121-A31 RD-16 126-A114 RD-14 126-A115 RD-14

103-A50 RD-16 108-A121 BU-14 165-A100 YL-16 170-A74 RD-16 308-A85 YL-16 592-A62 BU-16 A513-A51 PK-16

4

87

R816-A247 PK-16

103-A50 RD-16 108-A121 BU-14 165-A100 YL-16 170-A74 RD-16 308-A85 YL-16 592-A62 BU-16 A513-A51 PK-16

5

87A

CONN 28

103-A41 RD-16 114-A14 RD-16 118-A27 GY-16 121-A31 RD-16 136-A35 GN-16 136-A256 GN-16 138-A181 GN-16 165-A23 YL-16 200-A16 BK-16 200-A26 BK-16 200-A262 BK-16

592-A63 BU-16

6

CIRCUIT BREAKER / FUSE PANEL

103-A41 RD-16 103-A50 RD-16 108-A121 BU-14 108-A285 BU-14

7

30

PRODUCT LINK

102-A18 RD-14 102-A265 RD-14

801-A220 PK-16 E790-A30 PK-16 E790-A36 PK-16 H803-A97 BU-16 K748-A198 OR-16

1 2 3 4 5 6 7 8 9 10 11 12

A-C21 1552252 170-A74 RD-16 202-A156 BK-16 308-A85 YL-16 403-A205 GN-16 893-A131 GN-16 892-A130 BR-16

8

85

I

A-C22 3E5179

A-C27 1552269 108-A121 BU-14 200-A190 BK-16

9

30

317-A21 YL-16 322-A15 GY-16 329-A261 YL-16 365-A260 YL-16 604-A39 OR-16 612-A29 GY-16 727-A37 GN-16 801-A220 PK-16 F710-A20 BR-16

102-A265 RD-14 121-A31 RD-16 136-A35 GN-16 138-A181 GN-16 200-A262 BK-16 321-A32 BR-16 329-A261 YL-16 365-A260 YL-16 612-A29 GY-16 727-A37 GN-16

1 2

+ BATTERY GROUND

10

85

AIR SEAT 240-8716

11

30

12

85

13

30

14

85

15

2

1

A

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