Cat 772

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Connector Location

CONN 3 CONN 2 1

55

60

49 66 29 77 37

65

CONN 29

41

0001

Cylinder 1 Injector Solenoid

CID

CONN 1 -Autolube Connector

E-15

0002

Cylinder 2 Injector Solenoid

E-15

0003

Cylinder 3 Injector Solenoid

CONN 3

F-15

0004

Cylinder 4 Injector Solenoid

CONN 4

H-15

0005

Cylinder 5 Injector Solenoid

CONN 5

H-15

0006

Cylinder 6 Injector Solenoid

CONN 6

A-13

0007

Cylinder 7 Injector Solenoid

CONN 7

G-13

0008

Cylinder 8 Injector Solenoid

CONN 8

H-13

0009

Cylinder 9 Injector Solenoid

CONN 9

I-13

0010

Cylinder 10 Injector Solenoid

CONN 10

C-12

0011

Cylinder 11 Injector Solenoid

CONN 11 -Transmission Service

B-12

0012

Cylinder 12 Injector Solenoid

CONN 12

D-9

0041

8 Volt DC Supply Short

CONN 13

E-9

0091

Throttle Position Signal

CONN 14

E-9

0094

Fuel Pressure

CONN 15

E-9

0100

Engine Oil Pressure

CONN 16

F-9

0110

Engine Oil Pressure Sensor

CONN 17

G-9

0168

System Voltage

CONN 18

H-9

0172

Intake Manifold Air Temperature

CONN 19

I-9

0174

Fuel Temperature

CONN 20

I-6

0190

Engine Speed Signal

CONN 21 -TDC Probe

C-5

0253

Personality Module

CONN 22

C-5

0261

Engine Timing

CONN 23

D-5, E-5, E-4

0262

5 Volt Sensor DC Power Supply

CONN 24

J-4

0267

Incorrect Engine Shutdown Switch

CONN 25

B-4

0268

System Parameters

CONN 26

A-4

0274

Atmospheric Pressure

0291

Engine Cooling Fan Solenoid

0342

Secondary Engine Speed

0533

Brake Control

0544

Engine Cooling Fan Speed Sensor

0569

Oil Injection Solenoid

1273

Chassis Control Module

1589

Turbo Inlet Air Pressure Sensor

1785

Intake Manifold Pressure Sensor

1795

Turbo #2 Outlet Pressure Sensor

1796

Intake Manifold #2 Air Temperature Sensor

2271

Engine Oil Renewal System Actuation Solenoid

2417

Ether Injection Control Solenoid

2533

Compression Brake Low/High Solenoid #1 Low Current

2534

Compression Brake Low/High Solenoid #2 High Current

Voltage above normal or shorted high.

2535

Compression Brake Medium/High Solenoid #1 Low Current

Voltage below normal or shorted low.

2536

Compression Brake Medium/High Solenoid #2 High Current

CONN 27

H-2

CONN 28

G-2

CONN 29

G-2 F-2

CONN 31 E-2 The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

52

22

Failure Mode Identifiers (FMI)¹ FMI No.

54

79

Data valid but above normal operational range.

1

Data valid but below normal operational range.

2

Data erratic, intermittent, or incorrect.

4

18 38 CONN 31

10

REAR CHASSIS

LH FRONT INSIDE CHASSIS

Failure Description

0

3

42

Component

CONN 2

CONN 30 -Evac Service Tool

CONN 28 CONN 30

Schematic Location

5

Current below normal or open circuit.

6

Current above normal or grounded circuit.

7

Mechanical system not responding properly.

8

Abnormal frequency, pulse width, or period.

9

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures. Parameter not available.

17

Module not responding.

18

Sensor supply fault. Condition not met.

20

Parameter failures.

770: BZZ636-UP

Title

Form Number

Cross Reference for Electrical Connectors:

REHS0970

Alternator:

197-8820

SENR4130

Starting Motor:

237-1962

SENR3860 RENR5012

Volume 1 of 2: Chassis, Transmission, and Engine © 2013 Caterpillar, All Rights Reserved

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

RH FRONT INSIDE CHASSIS

772: RLB656-UP

Related Electrical Service Manuals

Engine Control:

16

19

770 and 772 Off-Highway Truck Electrical System

Printed in U.S.A.

Component Location Component

61

CONN 14

CONN 13 CONN 12

FUEL TANK

CONN 5 CONN 8 62

81

CONN 4

24

17

23

CONN 7

26

CONN 25 CONN 26

59 78

LH OUTSIDE CHASSIS CONN 1

Schematic Location

8

82 70

63 71

Schematic Location

Component

Machine Location

Alarm - Back Up

F-15

1

Sensor - RH Wheel Speed

C-16

42

Alternator

G-4

2

Sensor - Service Brake Accum Pressure

D-9

43

Batteries - 1 and 2

H-5

3

Sensor - Torque Converter Oil Temperature

E-8

44

Battery Disconnect GP

H-4

4

Sensor - Transmission Gear

B-14

83

Breaker - Alternator

H-3

5

Sensor - Transmission Speed 1

B-14

45

Breaker - Main Power

H-3

6

Sensor - Transmission Speed 2

B-14

46

ECM - Engine

G-6

7

Sensor - Turbo Inlet Pressure

D-1

47

Ground - Battery Disconnect

H-3

84

Solenoid - A/C Clutch

G-4

48

Ground - Chassis 1

F-12

8

Solenoid - ARC Proportional

D-2

49

Ground - Chassis 2

G-6

9

Solenoid - Body Down

D-15

50

Ground - Chassis 3

H-3

10

Solenoid - Body Up

D-15

51

Ground - Engine

G-7

11

Solenoid - Cooling Fan

D-2

52

Ground Stud

F-8

12

Solenoid - Downshift

B-12

53

Horn - High Tone

I-2

13

Solenoid - Exhaust Diverter

D-2

54

Horn - Low Tone

I-2

14

Solenoid - Front Brake

C-1

55

Injectors - With Brake

E-4

15

Solenoid - Lockup

E-8

56

Injectors - Without Brake

D-4

16

Solenoid - Parking Brake

I-15

57

Module - A/C Control

E-12

17

Solenoid - Service Brake Accum Charge

D-9

58

Motor - Prelube

H-3

18

Solenoid - Service Brake Accumulator Bleed

I-15

59

Motor - Starter

H-7

19

Solenoid - Starting Aid

B-10

60

Motor - Windshield Washer

B-10

20

Solenoid - Steering System Disable

E-11

61 62

Pump - Fuel Priming

D-7

21

Solenoid - TCS 4-Way

I-15

Relay - Prelube

H-4

22

Solenoid - TCS Proportional

I-15

63

Relay - Starter

H-4

23

Solenoid - Upshift

B-12

64

Sender - Fuel Level

I-14

24

Suppressor - Arc

C-1

65

Sensor - Atmospheric Pressure

B-5

25

Suppressor - Secondary Steering Relay Arc

I-4

66

Sensor - Brake Oil Temperature

D-15

26

Switch - A/C Pressure

G-4

67

Sensor - Cam Speed

B-5

27

Switch - A/C High/Low Pressure

G-4

68

Sensor - Coolant Temperature

C-5

28

Switch - Body Up

G-15

69

Sensor - Cooling Fan Speed

D-2

29

Switch - Brake Filter Bypass 1

I-15

70

Sensor - Crank Speed

B-5

30

Switch - Brake Filter Bypass 2 (50 Ton)

J-15

71

Sensor - Engine Speed

D-8

31

Switch - Crank Lockout

H-1

72

Sensor - Fuel Pressure

C-3

32

Switch - Egress

H-1

73 74

Sensor - Fuel Temperature

C-3

33

Switch - Fuel Differential Pressure

C-3

Sensor - Intake Air Pressure

B-5

34

Switch - Ground Level Shutdown

E-1

75

Sensor - Intake Manifold Air Temperature

B-5

35

Switch - Machine Lockout

H-1

76 77

Sensor - LH Front Strut Pressure

50

Machine Location

I-4

36

Switch - Priming Pump

D-9

Sensor - LH Rear Strut

G-16

37

Switch - Secondary Brake Pressure

I-15

78

Sensor - LH Wheel Speed

H-16

38

Switch - Secondary Steering Pressure

I-13

79

B-5

39

Switch - Service Brake Pressure

D-2

80

Sensor - RH Front Strut Pressure

B-3

40

Switch - Steering Pressure

B-10

81

Sensor - RH Rear Strut

E-16

41

Switch - Transmission Filter

D-15

82

Sensor - Oil Pressure

Harness And Wire Electrical Schematic Symbols Symbols

T

Pressure Symbol

Temperature Symbol

CONN 10

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

40 TON JUMPER

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

57 Resistor, Sender and Solenoid Specifications

CONN 20

Part No.

HYDRAULIC TANK

218-0324

Solenoid:

222-4741

Solenoid:

TCS Proportional

226-9622

Solenoid:

Parking Brake

241-5893

Solenoid:

Service Brake Accumulator Bleed

3E-8575

Solenoid:

193-8559

Solenoid:

LH INSIDE CHASSIS *ACCESS DOOR REMOVED IN DETAIL VIEW

CONN 27 20

47 *(47) COMPONENT NOT SHOWN ONLY CONNECTOR

Plug

Solenoid:

Service Brake Accumulator Charge Cooling Fan

Solenoid:

Front Brake Exhaust Diverter

33.75 ± 1.68 29.4 ± 0.5 33.75 ± 1.68

Part Number: for Connector Receptacle

Receptacle Pin or Socket Number

16 8.7 ± 0.4

L-C12 3E-5179

2

17.6 ± 0.6

277-6343

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

5A Fuse (5 Amps)

9X-1123

Component Part Number

325-AG135 PK-14 Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

Wire Gauge Wire Color

RH INSIDE CHASSIS CONN 13

Off-Machine Switch Specification Part No.

L-C12 3E-5179

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

1

Part Number: for Connector Plug

32.6 ± 1.6

297-4207

Function

Actuate

Deactuate

Contact Position

34

27

170 ± 55 kPa 275 kpa¹ MAX 1-3 Normally Open (39.8 psi MAX) (24.6 ± 7.9 psi) 114-5333 A/C High/Low Pressure 2800 ± 140 kPa 1750 ± 200 kPa High 2-3 Normally Closed (406.1 ± 20.3 psi) (253.8 ± 29 psi) 1200 kPa MAX 700 ± 100 kPa A-B Normally Open 3E-6450 Steering Pressure (174 psi MAX) (101.5 ± 14.5 psi) A-C Normally Closed Secondary Steering Pressure Secondary Brake 2100 kPa MAX 1650 ± 100 kPa A-B Normally Open 9X-4455 Pressure (304.5 psi MAX) (239.3 ± 14.5 psi) A-C Normally Closed 551 kPa MAX 344 ± 20 Kpa A-B Normally Open 128-5091 Service Brake Pressure (80 psi MAX) (50 ± 3 PSI) A-C Normally Closed 110.3 ± 13.8 kPa 69 kPa MIN Normally Closed 275-1253 Fuel Differential Pressure (16 ± 2 psi) (10 psi) ¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kPa (25 psi). Low

74

28

64

CONN 14 32

33

21

35

CONN 21 CONN 22

53

83

CONN 11

² Contact position at the contacts of the harness connector.

15

14

24.9 ± 0.4

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

AG-C4 111-7898

Resistance (Ohms)¹

¹ At room temperature unless otherwise noted.

RH OUTSIDE CHASSIS *DETAIL VIEW OF AREA “B” (ROTATED FOR CLARITY)

Component Description TCS 4-Way Lockup Upshift Downshift A/C Clutch

Circuit Breaker Symbol

Harness and Wire Symbols

51 CONN 24

Flow Symbol

Symbols and Definitions

Always check Component part Numbers with Parts Manual for your specific machine.

CONN 9

Level Symbol

CONN 12

31

*DETAIL VIEW OF AREA “A” (ROTATED FOR CLARITY)

13

56 CONN 6 CONN 10

B

2 3 CONN 23

7

4 75

16

5

A *HIGH TONE HORN (13) AND LOW TONE HORN (14) ARE LOCATED BEHIND PANEL

FRONT CHASSIS

68

BRAKE WIRING

48

67

25

39 12

6 84

73

72

*BATTERY DISCONNECT GROUND (84) IS LOCATED BEHIND BUMPER

CONN 23

INJECTOR WIRING

ENGINE

45

19 11

30

76

44

9

*CHASSIS GROUND 2 (9) CABLE (XK) IS NOT SHOWN ONLY WHERE IT CONNECTS TO THE STARTER

46

TRANSMISSION

(Dimensions: 56 inches x 35 inches)

Connector Number

42 Page,

*PRIMING PUMP SWITCH (77) IS LOCATED ON THE OUTSIDE OF THE FRAME

UENR1747-01 VOL 1 of 2

69

UENR1747-01 September 2013

Engine Control System (MID No. 036)

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

J

773-AP7 774-AP5 775-AP2

GY-16 YL-16 BR-16

K952-AP1

K952-AP3 K952-AP4 K952-AP6

J765-H35

BK-16 GN BK BK GN

327-H41 PK-16 A958-H43 WH-16 E718-H40 PK-16 H802-H44 GY-16 H803-H42 BU-16 J765-H35 BU-16 J765-H39 BU-16 R971-H34 YL-16

BU-16 PK-16

(59) SERVICE BRAKE ACCUMULATOR BLEED SOLENOID 241-5893 H-C11 1552269 1 327-H41 PK-16 2 H803-H42 BU-16 (63) TCS PROPORTIONAL SOLENOID (57) PARKING BRAKE SOLENOID 222-4741 AP-C2 226-9622 H-C14 1552267 1552269 A B BK-18 1 K952-AP6 BR-16 A958-H43 WH-16 C WH-18 2 H802-H44 GY-16 773-AP7 GY-16

BR-16 BR-16 BR-16

BR-16

AP-C1 3E3376 775-AP2 BR-16 774-AP5 YL-16 773-AP7 GY-16 K952-AP1 BR-16

E-C8 3E3376 1 2 3 4

200-H38 BK-16 201-H46 BK-16 426-H45 BR-16 446-H4 PU-16 801-H37 PK-16

H3

F975-H22 G704-H23 G705-H24 H801-H30 H801-H31 J765-H26

OR-16 YL-16 GN-16 PU-16 PU-16 BU-16

E-C2 1552272 775-E27 BR-16 774-E37 YL-16 773-E14 GY-16 K952-E22 BR-16

1 2 3 4

H803-H42 BU-16 H802-H44 GY-16 426-H45 BR-16 201-H46 BK-16

(38) LH WHEEL SPEED SENSOR 204-0761

AK-C1 3E3382 767-AK1 J765-AK2 769-AK3 767-AK4 J765-AK5 770-AK6

767-AK4 WH-16 770-AK6 GN-16 J765-AK5 BU-16

H2

WH-16 BU-16 BU-16 WH-16 BU-16 GN-16

E-C10 3E3382

200-H38 201-H46

BK-16 BK-16

327-H41

PK-16

801-H37 767-E8 WH-16 J765-E18 BU-16 769-E2 BU-16 767-E7 WH-16 J765-E17 BU-16 770-E5 GN-16

CONN 4 H801-H30 H801-H31

A958-H43

WH-16

E718-H40

PK-16

F975-H22

OR-16

G704-H23 G705-H24

YL-16 GN-16

PU-16 PU-16

H801-H21

(69) BODY UP SWITCH 261-8652 1

2 3

BU-16 BK-16

4

J765-H26 J765-H35 J765-H39

E-C4 1552272

200-E89 BK-16 251-E4 BK-16 767-E6 WH-16 604-E13 OR-16 605-E40 YL-16

AE-C5 3E3370 175-AE6 PK-16 251-AE7 BK-16 861-AE10 PU-16

A B C

GN-18 BR-18 WH-18

AE-C1 3E5179

LH BACKUP LAMP 219-6487

1 2

WH-18 BK-18

LH REAR STOP/TAIL LAMP 232-6136 S T

RD-18 BK-18 WH-18 WH-18

AE-C2 1552269 612-AE3 200-AE9

AE-C3 1552272 1 2 3 4

614-AE4

200-AE8 604-AE1 605-AE5

GY-16 BK-16

PU-16 BK-16 OR-16 YL-16

175-AE6

PK-16

200-AE2 200-AE8 200-AE9

BK-16 BK-16 BK-16

251-AE7 604-AE1 605-AE5 612-AE3 614-AE4 861-AE10

BK-16 OR-16 YL-16 GY-16 PU-16 PU-16

604-AE1 200-AE2 612-AE3 614-AE4 605-AE5 175-AE6 251-AE7 861-AE10

OR-16 BK-16 GY-16 PU-16 YL-16 PK-16 BK-16 PU-16

E-C7 3E5179 1 2 3 4 5 6 7 8 9 10 11 12

175-E3 PK-18 860-E11 PK-16 861-E39 PU-16 E750-E9 PU-16

E-C3 1552252 604-E48 200-E41 612-E52 614-E46 605-E40 175-E12 251-E44 861-E39

1 2 3 4 5 6 7 8 9 10 11 12

OR-16 BK-16 GY-16 PU-16 YL-16 PK-18 BK-16 PU-16

J765-E1 K952-E22

CONN 3

(1) BACK UP ALARM 213-9100

S T T

RH BACKUP LAMP 219-6487

RD-18 BK-18 WH-18 WH-18

1 2 3 4

WH-18 BK-18

1 2

(41) RH REAR STRUT SENSOR 221-3417 AC-C6 1552267 GN-18 BR-18 WH-18

+Vs GROUND SIGNAL

AC-C2 1552269 612-AC3 200-AC9

GY-16 BK-16

AC-C5 3E3370 A B C

E

175-AC6 251-AC7 860-AC8

175-E12 175-E53

PK-18 PK-18

200-E41 200-E42 200-E43

BK-16 BK-16 BK-16

251-E44 251-E45

BK-16 BK-16

604-E48 604-E49

E-C5 1552269

AC-C3 1552272 614-AC4 PU-16 200-AC10 BK-16 604-AC1 OR-16 606-AC5 GY-16

331-E51 200-E43

1 2

BK-18 BK-18

PK-16

AC-C1 3E5179

200-AC2 BK-16 200-AC9 BK-16 200-AC10 BK-16 251-AC7 604-AC1 606-AC5 612-AC3 614-AC4 860-AC8

604-AC1 200-AC2 612-AC3 614-AC4 606-AC5 175-AC6 251-AC7 860-AC8

BK-16 OR-16 GY-16 GY-16 PU-16 PK-16

OR-16 BK-16 GY-16 PU-16 GY-16 PK-16 BK-16 PK-16

PK-16 BK-16 PK-16

E-C11 3E5179 1 2 3 4 5 6 7 8 9 10 11 12

604-E49 200-E42 612-E50 614-E47 606-E10 175-E53 251-E45 860-E11

J765-J141 K952-J80

H9

BU-16 BR-16

251-E4

BK-16 BK-16

OR-16 604-E13

H8

OR-16

YL-16 GY-16

612-E50 612-E52

GY-16 GY-16

612-E15

614-E47 614-E46

PU-16 PU-16

614-E16 767-E6

WH-16 WH-16

175-J136 200-J58 200-J196 200-J202 200-J207 200-J208 251-J84 308-J90 605-J52 606-J54 614-J211 614-J212 635-J112 636-J111 684-J191 684-J193 684-J194 858-J86 J840-J98 J841-J99

PK-18

200-E89

605-E40 606-E10

GY-16

OR-16 BK-16 GY-16 PU-16 GY-16 PK-18 BK-16 PK-16

J765-E55 J765-E18 J765-E17

BU-16 BU-16 BU-16

GY-16

PU-16

635-J115

BU-16

636-J85 GN-16 636-J111 GN-16

636-J116

GN-16

684-J190

OR-14

801-J70 858-J86 859-J87 860-J11 861-J89 921-J34 922-J102

F975-J180 OR-16 F975-J7 OR-16 F975-J125 OR-16

OR-16 G704-J72 G705-J96 H801-J78

YL-16 GN-16 PU-16 H802-J19 H802-J25

H802-J63 GY-16 H802-J147 GY-16

GY-16 GY-16

H803-J145 BU-16 J764-J69 BR-16 J765-J141 BU-16 J765-J67 BU-16 J765-J66 BU-16

J765-J143

PK-18 BK-14 BK-14 BK-14 BK-14 BK-14 BK-16 YL-16 YL-16 GY-16 PU-16 PU-16 BU-16 GN-16 OR-14 OR-14 OR-14 GY-16 WH-16 YL-16

J765-J213 BU-16 J765-J61 BU-16 J765-J8 BU-16

BU-16

J765-J146

BU-16

J805-J149 J805-J150 J805-J148

YL-16 YL-16 YL-16

J840-J98 WH-16 J840-J101 WH-16

J840-J3

WH-16

J841-J100 YL-16 J841-J99 YL-16

J841-J1

YL-16

K952-J80 R971-J41 T749-J65 200-J196 200-J195

BK-14 BK-14

200-J202

BK-14

200-J15 200-J53

200-J171

BK-14

BK-14

200-J207 BK-14 200-J208 BK-14 200-J97 BK-16 200-J58 BK-14

H10

BK-16 OR-16 YL-16 WH-16

BU-16

BR-16 J-C4 1552272 513-J51 521-J18 200-J68 567-J22

CONN 2

OR-16 YL-16 BK-16 WH-16

1 4 2 3

GN-18 RD-18 BK-18 BU-18

SIG 24VDC SW GND CLUTCH

(17) A/C CONTROL MODULE 169-7443

H-C12 3E3364

CONN 1

AUTOLUBE CONNECTOR

801-H37 200-H38

1 2

YL-16 YL-16

365-J43

PK-16 BK-16

721-J29 722-J38 723-J40 724-J42 725-J48 726-J49 921-J34 922-J102 G705-J96 G704-J72 432-J142

GN-16 BR-16 PK-16 BU-16 PU-16 PK-16

BR-16 WH-16 OR-16 YL-16 GN-16 BU-16 WH-16 BR-16 GN-16 YL-16 PK-16

611-J163 PU-14 611-J164 PU-14 611-J57 PU-14

611-J162

703-J20 704-J27 705-J206 705-J205

327-J37 PK-16 769-J75 BU-16 770-J6 GN-16 773-J76 GY-16 774-J77 YL-16 775-J9 BR-16 767-J4 WH-16 H801-J78 PU-16 444-J135 BU-16 E750-J79 PU-16 998-J106 BR-16 E718-J95 PK-16 G877-J183 YL-16 H801-J184 PU-16 331-J189 OR-16 F975-J7 OR-16 612-J74 GY-16 E900-J158 WH-16 E901-J24 GN-16 E906-J154 OR-16 E907-J50 GY-16 A958-J139 WH-16 H802-J25 GY-16 K952-J80 BR-16 J765-J61 BU-16 604-J2 OR-16 J764-J69 BR-16

705-J23

PK-16

721-J29 BR-16 722-J38 WH-16 723-J40 OR-16 724-J42 YL-16 725-J48 GN-16 726-J49 BU-16 727-J13 GN-16 728-J60 BU-16 767-J4 WH-16 769-J75 BU-16 770-J6 GN-16 771-J132 PU-16 773-J76 GY-16 774-J77 YL-16 775-J9 BR-16 801-J70 858-J86 859-J87 860-J11 861-J89 892-J121 893-J122

PK-16 GY-16 YL-16 PK-16 PU-16 BR-16 GN-16

R971-J41 YL-16 H803-J145 BU-16 801-J70 PK-16 446-J93 PU-16 201-J105 BK-16 682-J198 BU-14 658-J199 BR-14 641-J201 OR-14 684-J190 OR-14

921-J34 WH-16 922-J102 BR-16 998-J106 BR-16 A572-J173 A572-J174

PK-14 PK-14

A572-J172

A700-J119 A958-J139

OR-16 WH-16

E718-J95 E750-J79 E790-J108 E900-J158 E901-J24 E906-J154 E907-J50

PK-16 PU-16 PK-16 WH-16 GN-16 OR-16 GY-16

J-C19 1275483 177-J26

322-J59 GY-16 200-J129 BK-14

611-J162 PU-14 619-J56 GN-16 150-J118 RD-14 251-J73 BK-16 614-J21 PU-16 317-J123 YL-16 L913-J128 OR-16 L912-J127 WH-16 150-J92 RD-14 403-J33 GN-16 194-J200 GN-16

RD-14 RD-14 BK-16 BK-14 BK-16 BK-16 YL-16 RD-16 RD-16 YL-16 YL-16 YL-16 GN-16 PK-16 BU-16 OR-16 WH-16 WH-16 PK-16 BR-16 GN-16 BR-16

M728-J178

WH-18

R971-J41

105-J94 RD-16 521-J18 YL-16 J765-J138 BU-16 F710-J35 BR-16 J765-J103 BU-16 771-J132 PU-16 200-J140 BK-18 F702-J131 GN-16 A700-J119 OR-16 308-J126 YL-16 727-J13 GN-16 F717-J130 YL-16 728-J60 BU-16

YL-16

T749-J65 YL-16 T750-J91 BR-16 T782-J81 OR-16 T783-J134 PU-16 T784-J133 GN-16 X971-J157

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

365-J43 YL-16 X971-J157 OR-18 329-J44 YL-16 J805-J148 YL-16 E790-J108 PK-16

OR-18

J765-J8 BU-16 426-J64 BR-16 H420-J36 PU-16

200-J47 201-J46 308-J120 513-J51 567-J22

K988-J161 WH-16 326-J45 RD-16 J727-J151 YL-16 T749-J65 YL-16

BK-16 BK-16 YL-16 OR-16 WH-16

892-J121 BR-16 893-J122 GN-16 J726-J152 OR-16 T782-J81 OR-16 M728-J178 WH-18

F975-J125 OR-16 F975-J180 OR-16 H802-J19 GY-16 J765-J146 BU-16 J805-J149 YL-16 J805-J150 YL-16 200-J47 201-J46 308-J120 513-J51 567-J22

J725-J153 GN-16 T784-J133 GN-16 T783-J134 PU-16 T750-J91 BR-16

BK-16 BK-16 YL-16 OR-16 WH-16

GN-16 PU-16

G704-H23 H801-H31

YL-16 PU-16

(26) BRAKE OIL TEMPERATURE SENSOR 134-2252

D

OR-18 BK-18 WH-18

(82) TRANSMISSION FILTER SWITCH 227-6744

1 2

426-H45 201-H46

126-K18 721-K11 722-K12 723-K13 724-K14 725-K15 726-K16 J764-K9

H2 H2

AK-C2 2304013 (42) RH WHEEL SPEED SENSOR 204-0761

+8 TO +13V GROUND SIGNAL

A B C

H22

767-AK4 WH-16 J765-AK5 BU-16 770-AK6 GN-16

E900-K5 E901-K24 E906-K4 E907-K26

RD-16 BR-16 WH-16 OR-16 YL-16 GN-16 BU-16 BR-16

WH-16 GN-16 OR-16

J764-K9 H802-K32 E901-K1 E900-K35 704-K28 703-K34 705-K31

BR-16 GY-16 GN-16 WH-16 GY-16 BU-16 PK-16

721-K11 722-K12 723-K13 724-K14 725-K15 726-K16

BR-16 WH-16 OR-16 YL-16 GN-16 BU-16

922-K30 E907-K2 E906-K25 126-K18 921-K27

BR-16 GY-16 OR-16 RD-16 WH-16

GY-16

721-J29 722-J38 723-J40 724-J42 725-J48 726-J49

200-J187 200-J188

WH-16

E900-K35

E906-K10 E907-K17

GN-16

GN-16

OR-16

E906-K25

GY-16

E907-K2

GN-16 GN-16

304-J109

H23

BU-16

704-K7 GY-16 704-K23 GY-16

704-K28

GY-16

705-K31

PK-16

921-K19 921-K22

WH-16 WH-16

921-K27

WH-16

922-K29 922-K20

BR-16 BR-16

922-K30

BR-16

RD-4 BK-16 GN-18 OR-16 WH-16 WH-16 200-C16 229-C13

BK-16 BK-12

150-C9 RD-14 150-C40 RD-14

150-C1 RD-14 150-C3 RD-14 150-C45 RD-14

200-C20

200-C55

BK-14

200-J129 200-J114

BK-14 BK-16

BK-12 WH-4

200-J47 BK-16 150-J118 RD-14 522-J16 WH-16 A700-J119 OR-16 892-J121 BR-16 893-J122 GN-16 329-J44 YL-16 201-J46 BK-16 403-J33 GN-16 365-J204 YL-16 326-J203 RD-16 308-J120 YL-16 L913-J128 OR-16 L912-J127 WH-16 H802-J19 GY-16 F975-J125 OR-16 705-J205 PK-16 J765-J138 BU-16 998-J106 BR-16 444-J135

BU-16

513-J51 OR-16 567-J22 WH-16 997-J175 OR-16 993-J176 BR-16 F702-J131 GN-16 F710-J35 BR-16 F717-J130 YL-16 F714-J177 PK-16 F715-J14 PU-16 F716-J17 WH-16 998-J30 BR-16 150-J92 RD-14

109-J5

RD-4

J-C6 1275483

109-C10 304-C49 403-C11 513-C27 522-C17 567-C58

RD-4 WH-4 GN-18 OR-16 WH-16 WH-16

109-C10 304-C49 403-C11 513-C27 522-C17 567-C58

RD-4 WH-4 GN-18 OR-16 WH-16 WH-16

150-C9 150-C40 200-C20 200-C54 200-C56 201-C5 308-C21 326-C2 329-C4 365-C6

RD-14 RD-14 BK-14 BK-16 BK-16 BK-16 YL-16 RD-16 YL-16 YL-16

304-J109

WH-4

J-C29 1552269 L904-J144 BU-16 202-J165 BK-16

1 2

J-C30 3E3370 F975-J180 OR-16 J765-J146 BU-16 432-J142 PK-16

A B C

J-C46 1552267 YL-16 RD-16

BK-16 BK-16 BK-16

229-C13

BK-12 308-C21 444-C46 705-C43 892-C24 893-C36 993-C31 997-C30

200-C20 200-C56

1

BK-14 BK-16

200-C54 BK-16 150-C9 RD-14 522-C17 WH-16 A700-C8 OR-16 892-C24 BR-16 893-C36 GN-16 329-C4 YL-16 201-C5 BK-16 403-C11 GN-18 365-C6 YL-16 326-C2 RD-16 308-C21 YL-16 L913-C39 OR-16 L912-C18 WH-16 H802-C37 GY-16 F975-C38 OR-16 705-C43 PK-16 J765-C44 BU-16 998-C7 BR-16 444-C46

BU-16

513-C27 567-C58 997-C30 993-C31 F702-C19 F710-C50 F717-C29 F714-C32

OR-16 WH-16 OR-16 BR-16 GN-16 BR-16 YL-16 PK-16

1

C-C7 1275483 304-C49

444-C46 BU-16 705-C43 PK-16 892-C24 BR-16 893-C36 GN-16 993-C31 BR-16 997-C30 OR-16 998-C7 BR-16 998-C41 BR-16

H802-K32

GY-16

H23 H23

H22

B

H22 K-C7 1552269 (45) TRANSMISSION SPEED SENSOR 1 201-6615

SIG SIG +

E907-K26 GY-16 E906-K4 OR-16

1 2

H23

K-C2 1552269 703-K6 BU-16 921-K19 WH-16

K-C6 1552269 (46) TRANSMISSION SPEED SENSOR 2 201-6615 (83) TRANSMISSION GEAR SENSOR 338-1462 AF-C1 324-2116 1 GEAR 5 725-AF2 2 + BATTERY 308-AF7 3 GEAR 1 721-AF6 4 GEAR 3 723-AF4

GN-18 YL-18 BR-18 OR-18

726-AF1 724-AF3

BU-18 YL-18

GND VERIFY GEAR 4 GEAR 2 GROUND

5 6 7 8 9 10

722-AF5 231-AF8

SIG SIG +

922-J102 BR-16 E907-J50 GY-16 E906-J154 OR-16 126-J62 RD-16 921-J34 WH-16

AF-C2 5S3657

WH-18 BK-18

231-AF8 726-AF1

BK-18 BU-18

725-AF2 724-AF3 723-AF4 722-AF5 721-AF6

GN-18 YL-18 OR-18 WH-18 BR-18

308-AF7

YL-18

G H I F E C B A D J

K-C5 7D1962 J764-K9 726-K16

BR-16 BU-16

725-K15 724-K14 723-K13 722-K12 721-K11

GN-16 YL-16 OR-16 WH-16 BR-16

126-K18

RD-16

704-K7 GY-16 922-K20 BR-16

1 2

13

A B C

BU RD BK

YL-16 BR-16 GN-16 BR-16

OR-16 BR-16 OR-16 BR-16

893-C36 892-C24

GN-16 BR-16

PK-16

F710-C50

BR-16

F716-C34

WH-16

997-C30 OR-16 998-C28 BR-16 A700-C8 OR-16 F702-C19 GN-16 F710-C50 BR-16 F714-C32 PK-16 F715-C33 PU-16 F716-C34 WH-16 F717-C29 YL-16 F715-C33

444-C46 BU-16 705-C43 PK-16 F975-C38 OR-16 H802-C37 GY-16 J765-C44 BU-16 L912-C18 WH-16 L913-C39 OR-16

150-C1

PU-16

RD-14

150-C3 RD-14 150-C45 RD-14

CBL-XA1

506-J166 PU-16 200-J53 BK-16

GN-16 GN-16

(20) WINSHIELD WASHER MOTOR 7T-8891

J-C35 7T5957 1 2

J-C36 1552269 317-J123 YL-16 200-J47 BK-16

H22

GN/BK-14 BK-14

MOTOR

J-C37 3E3364 1 2

WH-18 PU-18

(60) STARTING AID SOLENOID 239-1134

11

10

CBL-XH1

RD-00

619-LC11 619-LC12 619-LC13

GN-16-GXL GN-16-GXL GN-16-GXL

322-LC2 200-LC5

GY-16-GXL BK-16-GXL

322-LC3 200-LC6

BK-18 RD-18 WH-18

YL-16

229-C22

BK-14

229-C23

BK-14

YL-16

(7) ENGINE ECM 226-7475

J1

101-J113

RD-00

CBL-XF3

CBL-XJ1

MOTOR

POS

T-C8 3E3376 PU-16-GXL GN-16-GXL GY-16-GXL BK-14-GXL

BK-00

CBL-XL1

(84) BATTERY DISCONNECT GROUND

(4) BATTERY DISCONNECT GP 237-7602

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

BRAKE LOW/HIGH ANALOG SENSOR +5V ANALOG SENSOR COMMON DIGITAL SENSOR SUPPLY (+8V) DIGITAL SENSOR RETURN

CAT DATA LINK HIGH CAT DATA LINK LOW

BRAKE MED/HIGH

COOLANT TEMP SNSR BRAKE COMMON INTAKE AIR PRESS SNSR

RH TURBO INLET PRESS

ADEM III PRESS SNSR COMMON

STARTING AID ON RELAY

GROUND LVL SHUTDOWN (N/C) CRANK SP/TMG SNSR TDC PROBE + OIL PRESS SNSR ADEM III ENG TEMP SNSR COM

CRANK SP/TMG SNSR + TDC PROBE -

GROUND LVL SHUTDOWN (N/O)

FUEL PRESS SNSR

CAM SP/TMG SNSR + CAM SP/TMG SNSR BATTERY (+)

BATTERY + BATTERY +

INTAKE AIR TEMP SNSR ATM PRESS SNSR THROTTLE LOCK BATTERY (-) FUEL TEMP SNSR BATTERY (-) BATTERY (-) THROTTLE POSITION SNSR

DIFF PRESS SW

KEY SWITCH ON

+8V GROUND SIGNAL

OR-18 BK-18 WH-18

A B C

C-C18 1552267 F975-C38 OR-16 J765-C44 BU-16 444-C46 BU-16 C-C2 1552269

BK-18 WH-18

ECM

L913-C39 L912-C18

1 2

OR-16 WH-16

C-C3 1552269 329-C4 201-C5

YL-16 BK-16

1 2

SIGNAL GROUND

(21) FUEL PRIMING PUMP 190-8977

C-C4 1552267

(43) SERVICE BRAKE ACCUMULATOR PRESSURE SENSOR 214-6863

365-C6 326-C2

YL-16 RD-16

A B C

OLD FUEL PRIMING SWITCH MOVED TO MAIN CHASSIS HARNESS J-C46

(77) PRIMING PUMP SWITCH 165-5970

INJECTOR 2 COMMON

CHG

101-AA1

605-T2

R

109-C10

+

C E H J K L T AC AE AF AG AH AK AN AP AR AT CP EJ JA JC LC

272-8407 320-6067 272-8403 272-8402 272-8405 235-0084 360-9796 247-5643 247-5641 324-0843 277-7646 277-7647 272-8406 239-5929 235-0078 276-3106 360-9795 352-2826 343-9866 333-2516 333-2516 362-2432

03 00 02 06 01 00 02 02 02 05 03 02 01 05 02 01 00 00 00 00 00 00

XA XC XE XF XH XJ XK XL YY

8V-0622 270-1490 270-1491 270-1492 270-1494 270-1495 270-1496 270-1493 299-5738

00 02 02 02 02 01 02 02 01

AA

235-0070

00

9

GN-16-HV

619-J56

K737-AN4

BR-16-HV

1 2

BK-18 BK-18

1 2

BK-18

3

BK-18

(68) A/C HIGH/LOW PRESSURE SWITCH 114-5333

2 1

1 2

(48) A/C CLUTCH SOLENOID 218-0324

GN-18 GN-18

GN-18

K739-CP12

E963-AN23 BK-18 G856-AN8 WH-18 994-AN10

GY-18

G833-AN7

PK-18

E964-AN22 WH-18 G857-AN9 YL-18

C991-AN6

E966-AN26 E965-AN27

PK-18

BR-16-KYNAR

BU-16-KYNAR

K737-CP19 K737-CP20

BR-16-KYNAR BR-16-KYNAR

K738-CP11

GN-16-KYNAR

K739-CP21 K739-CP22 K739-CP23

BU-16-KYNAR BU-16-KYNAR BU-16-KYNAR GY-16-KYNAR GY-16-KYNAR

T858-CP7

GY-16-KYNAR

T858-CP13 T858-CP14

T859-CP8

WH-16-KYNAR

T859-CP16 T859-CP15

WH-16-KYNAR WH-16-KYNAR

T860-CP9

OR-16-KYNAR

T860-CP18 T860-CP17

OR-16-KYNAR OR-16-KYNAR

T957-CP1 T958-CP2 T959-CP3 T960-CP4 T961-CP5 T962-CP6

PU-16-KYNAR YL-16-KYNAR BR-16-KYNAR BU-16-KYNAR GN-16-KYNAR WH-16-KYNAR

CONN 23

CONNECTS TO AN-C13 LOC E-4

C967-AN13 BU-18 R747-AN5 GY-18

T957-CP1 T958-CP2 T959-CP3 T960-CP4 T961-CP5 T962-CP6 T858-CP7 T859-CP8 T860-CP9 K737-CP10 K738-CP11 K739-CP12

YL-18

T725-AN44

WH-18

200-J58

H19 G828-AN1

WH-18

1 2 3 4 5 6 7 8 9 10 11 12

N707-AN43

CONN 23

CONNECTS TO AN-C13 LOC E-4 H18

T860-AN14

T858-CP14 GY-16-KYNAR T958-CP2 YL-16-KYNAR

K738-CP11 K739-CP22

PU-16-HV YL-16-HV BR-16-HV BU-16-HV GN-16-HV WH-16-HV

H19

T858-AN15 T962-AN25 T959-AN17 T961-AN16 T960-AN24

T859-EJ8

GY-16-HV WH-16-HV BR-16-HV GN-16-HV BU-16-HV

T859-AN21 T957-AN20

WH-16-HV PU-16-HV

T958-AN19

YL-16-HV

T860-EJ9 T957-EJ1 T958-EJ2 T959-EJ3 T960-EJ4 T961-EJ5 T962-EJ6

G828-AN1

G829-AN2

994-AN10 995-AN11 C967-AN13 C991-AN6 E963-AN23 E964-AN22 E965-AN27 E966-AN26 F421-AN12 G828-AN1 G829-AN2 G833-AN7 G856-AN8 G857-AN9 N707-AN43 R746-AN18 R747-AN5 T725-AN44

GY-18 BU-18 BU-18 PK-18 BK-18 WH-18 BU-18 YL-18 YL-18 WH-18 GN-18 PK-18 WH-18 YL-18 PU-18 PK-18 GY-18 WH-18

G833-AN7

WH-18

GN-18

PK-18 G856-AN8 G857-AN9 N707-AN43

G828-AN28 G828-AN29 G828-AN30 G828-AN31

WH-18 WH-18 WH-18 WH-18

G829-AN32 G829-AN33 G829-AN34 G829-AN35

GN-18 GN-18 GN-18 GN-18

G833-AN37 G833-AN36 G833-AN38

PK-18 PK-18 PK-18

WH-18 YL-18

BU-18

E963-AN23 E964-AN22 E965-AN27 E966-AN26

BK-18 WH-18 BU-18 YL-18

WH-16-KYNAR OR-16-KYNAR

T860-CP17 OR-16-KYNAR T961-CP5 GN-16-KYNAR

CONNECTS TO EJ-C1 OR CP-C1 LOC D-5 OR E-5

K737-CP20 K739-CP23

AN-C2 1552269

PU-16-KYNAR YL-16-KYNAR BR-16-KYNAR BU-16-KYNAR GN-16-KYNAR WH-16-KYNAR GY-16-KYNAR WH-16-KYNAR OR-16-KYNAR

F421-AN12 G833-AN37 T725-AN44 N707-AN43 G828-AN28 G829-AN35 C991-AN6

SIGNAL GROUND

C967-AN13 G833-AN38

BU-18 PK-18

1 2

SIGNAL GROUND

AN-C8 1552269

R746-AN18 PK-18 R747-AN5 GY-18

E965-AN27 E966-AN26

BU-18 YL-18

1 2

- S/T + S/T

T858-EJ13 T858-EJ14

GY-16-KYNAR GY-16-KYNAR

T859-EJ15 T859-EJ16

WH-16-KYNAR WH-16-KYNAR

T860-EJ17 T860-EJ18

OR-16-KYNAR OR-16-KYNAR

WH-18

BK-18 WH-18

G828-AN30 G829-AN34 R746-AN18

F421-AR4 G833-AR5 T725-AR6 N707-AR7 G828-AR1 G829-AR2 C991-AR3

AR-C2 3E3370

WH-18 GN-18 PK-18

BK-14-GXL BK-14-GXL

611-T17

PU-16-GXL 614-T18

T-C21 1552273 682-T13 BU-14-GXL 684-T12 OR-16-GXL 658-T14 BR-14-GXL 641-T16 OR-14-GXL 200-T5 BK-14-GXL

619-T7

619-T11 GN-16-GXL 619-T3 GN-16-GXL 641-T16 658-T14 682-T13 684-T12 A572-T56 J725-T21 T782-T35

AT-C6 7X6222 200-AT24 BK-14-GXL 611-AT22 PU-16-GXL A572-AT23 PK-14-GXL 200-AT21 BK-14-GXL 606-AT7 GY-16-GXL 619-AT4 GN-16-GXL 614-AT9 PU-16-GXL

194-AT13

GN-16-GXL

200-AT24

BK-14-GXL

200-AT21

BK-14-GXL

614-AT9

PU-16-GXL

A572-AT23

PK-14-GXL

194-AT13 GN-16-GXL J726-AT14 OR-16-GXL T750-AT15 BR-16-GXL 997-AT30 OR-16-GXL 993-AT31 BR-16-GXL F714-AT32 PK-16-GXL

F714-AT32 J726-AT14 T750-AT15

194-AT16 194-AT17

H15

GN-16-GXL GN-16-GXL

200-AT6 BK-16-GXL 200-AT8 BK-16-GXL 200-AT18 BK-16-GXL 200-AT20 BK-16-GXL 200-AT26 200-AT27 200-AT33

BK-14-GXL BK-14-GXL BK-16-GXL

H21

614-AT3 614-AT5

F

PU-16-GXL PU-16-GXL

A572-AT28 A572-AT29

PK-14-GXL PK-14-GXL

PK-16-GXL OR-16-GXL BR-16-GXL AT-C3 1552267

F715-AT10 PU-16-GXL 998-AT12 BR-16-GXL F716-AT11 WH-16-GXL

BK-18 RD-18 WH-18

A B C

(75) GROUND LEVEL SHUTDOWN SWITCH 139-2116

1 2

INJECTOR 4 253-0615

1 2

INJECTOR 5 253-0615 H21 BRAKE 3 239-9624

614-AT3 200-AT8

PU-16-GXL BK-16-GXL

1 2

606-AT7 200-AT6 614-AT5

AT-C1 1552267 GY-16-GXL BK-16-GXL PU-16-GXL

A B C

AT-C7 1552269 A572-AT29 PK-14-GXL 200-AT27 BK-14-GXL

INJECTOR 6 253-0615

AT-C11 1552269 A572-AT28 PK-14-GXL 200-AT26 BK-14-GXL

1 2

G877-J183 H801-J184

INJECTOR 8 253-0615

YL-16 PU-16

1 2

INJECTOR 9 253-0615

G834-J185 G835-J186

1 2

INJECTOR 10 253-0615

K988-J161 J805-J150

1 2

INJECTOR 11 253-0615

PU-16 OR-16

WH-16 YL-16

M728-J178 WH-18 200-J179 BK-18

1 2

684-AT19 200-AT33

J-C38 1552269

(52) COOLING FAN SOLENOID 277-6343

1 2

J-C40 3E3364

J-C39 1552269

(29) COOLING FAN SPEED SENSOR 214-6863

1 2

J-C22 1552269

J-C31 3E3364

J-C28 1552269

(54) EXHAUST DIVERTER SOLENOID 297-4207

GN-16 GN-16

1 2

J-C1 1552267

INJECTOR 12 253-0615

J765-J103

BU-16 PU-16

A B C

(80) SERVICE BRAKE PRESSURE SWITCH 128-5091

BK-16 RD-16 BU-16

RD-18 BK-18 WH-18

TN GD PK

E

RH TURN LAMP 1 334-5409 RH HEATED MIRROR 300-5512

1 2

WH-18 BK-18

RH HEATED MIRROR (ATCH) 300-0560

AT-C12 3E3364 1 2

WH-18 BK-18

AT-C16 3E3364 1 2

EGRESS LIGHT 4 219-6485

RD-18 BK-18

AT-C10 1552269 619-AT4 GN-16-GXL 200-AT18 BK-16-GXL

1 2

RH FLOOD 219-6485

AT-C9 1552269 PU-16-GXL BK-16-GXL

1 2

RH FORWARD FLOOD 219-6486

611-AT22 200-AT20

(49) ARC PROPORTIONAL SOLENOID 235-6500

1 2

OR-16-GXL BK-16-GXL

RH SIDE MARKER 246-9871

BK-18 WH-18

AT-C8 3E3364

AT-C14 1552269

INJECTOR 7 253-0615

A B C

+5 VOLTS GROUND SIGNAL

(32) FUEL PRESSURE SENSOR 239-2396

200-J179 200-J140

BK-18 BK-18 OR-18

200-J155 200-J156 X971-J160 X971-J159

BK-18 BK-18 OR-18 OR-18

AT-C4 1552269 194-AT17 GN-16-GXL J726-AT14 OR-16-GXL

1 2

RD-18 BK-18

CRANK LOCKOUT LAMP 246-9871

AT-C5 1552269 194-AT16 GN-16-GXL T750-AT15 BR-16-GXL

1 2

RD-18 BK-18

MACHINE LOCKOUT LAMP 246-9871

AT-C13 3E3370 997-AT30 OR-16-GXL 993-AT31 BR-16-GXL F714-AT32 PK-16-GXL

A B C

OR-18 BK-18 YL-18

+5 VOLTS GROUND SIGNAL

D

(47) TURBO INLET PRESSURE SENSOR 161-9926

J-C16 1552269 X971-J160 OR-18 200-J155 BK-18

1 2

J-C18 1552269 X971-J159 OR-18 200-J156 BK-18

1 2

(55) FRONT BRAKE SOLENOID 297-4207

GN-18 GN-18

(65) ARC SUPPRESSOR 218-4935

AR-C3 2304012 T725-AR6 N707-AR7

WH-18 PU-18

1 2

BK-18 BK-18

1 2

SIGNAL GROUND

(74) FUEL DIFFERENTIAL PRESSURE SWITCH 275-1253

C

YL-18 PK-18

(33) FUEL TEMPERATURE SENSOR 197-8391

FUEL JUMPER HARNESS

(28) COOLANT TEMPERATURE SENSOR 197-8391 200-J58 200-J202 200-J207 200-J208 308-J90 605-J52 606-J54 614-J211 614-J212 684-J193 684-J194

(35) INTAKE MANIFOLD AIR TEMPERATURE SENSOR 197-8391 (27) CAM SPEED SENSOR 201-6617

BK-14 BK-14 BK-14 BK-14 YL-16 YL-16 GY-16 PU-16 PU-16 OR-14 OR-14

WIRE GROUP COLOR DESCRIPTIONS

H17

GROUND CIRCUIT WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON STARTING CIRCUIT START AID CIRCUIT CHASSIS / AWD CIRCUIT

- S/T + S/T

(30) CRANK SPEED SENSOR 214-2484

AG-C2 1552269

H8

+5 VOLTS GROUND SIGNAL

251-J84 BK-16 635-J112 BU-16 636-J111 GN-16 175-J136 PK-18 858-J86 GY-16 J840-J98 WH-16 J841-J99 YL-16

(34) INTAKE AIR PRESSURE SENSOR 239-5674

A B C

+5 VOLTS GROUND SIGNAL

(25) ATMOSPHERIC PRESSURE SENSOR 239-2395

J-C15 3E3388

AG-C4 3E3388

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

635-AG8 BU-16 J841-AG7 YL-16 251-AG5 635-AG8 636-AG10 175-AG4 858-AG6 J840-AG9 J841-AG7

A B C

+5 VOLTS GROUND SIGNAL

HEATER AND AIR CONDITIONER CIRCUIT 1 2

RD-18 BK-18

TURN SIGNAL / WIPER WASHER CIRCUIT

RH RED TPMS LAMP 246-9869

CAT DATA LINK PAYLOAD CONTROL CIRCUIT

BK-16 BU-16 GN-16 PK-18 GY-16 WH-16 YL-16

B

OTHER COLOR DESCRIPTIONS AG-C3 1552269 636-AG10 J840-AG9

GN-16 WH-16

HIGHWAYS 1 2

RD-18 BK-18

RH GREEN TPMS LAMP 246-9870

CONN 25 (40) RH FRONT STRUT PRESSURE SENSOR 214-6863

AG-C1 3E3370 175-AG4 251-AG5 858-AG6

(39) OIL PRESSURE SENSOR 239-2396

PK-18 BK-16 GY-16

A B C

OR-18 YL-18 GN-18

SYMBOL

+BATTERY GROUND SIGNAL

DESCRIPTION CIRCUIT CONNECTED CIRCUIT NOT CONNECTED

INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR H#

H8

H8

684-J191 200-J196

OR-14 BK-14

J-C44 1552269 1 2

1 2

JC-C2 1552269

JC-C1 1552269 684-JC1 200-JC2

OR-14 BK-14

SPLICE 1 2

RD-18 BK-18

BLADE, SPADE, RING OR SCREW TERMINAL

EGRESS LIGHT 2 219-6485

CONN 26

ABBREV

COLOR

RD WH OR YL PK BK GY PU BR GN BU

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

CALLOUTS Callout Number (Machine Location from Component LocationsTable)

5

CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT

J-C34 3E3364

6

OR-14-GXL BR-14-GXL BU-14-GXL OR-16-GXL PK-14-GXL GN-16-GXL OR-16-GXL

RD-16-GXL BK-16-GXL BK-16-GXL YL-16-GXL OR-14-GXL BR-14-GXL BU-14-GXL GN-16-GXL OR-16-GXL

619-AT4 GN-16-GXL 684-AT19 OR-16-GXL 993-AT31 BR-16-GXL 997-AT30 OR-16-GXL

684-AT19 OR-16-GXL F715-AT10 PU-16-GXL F716-AT11 WH-16-GXL 998-AT12 BR-16-GXL

ENGINE

7

105-T22 200-T15 200-T23 308-T34 641-T16 658-T14 682-T13 J725-T21 T782-T35

606-AT7 GY-16-GXL 611-AT22 PU-16-GXL

RH FRONT STRUT (TPMS)

8

PU-16-GXL PU-16-GXL

G

PU-16-GXL

GN-16-GXL

ELECTRICAL CONNECTION TO MACHINE STRUCTURE

ATCH

611-T40 611-T57

BK-14-GXL BK-14-GXL BK-16-GXL

200-T24 BK-14-GXL 200-T54 BK-14-GXL 200-T55 BK-16-GXL 322-T33 GY-16-GXL 605-T2 YL-16-GXL 611-T40 PU-16-GXL 611-T57 PU-16-GXL 614-T18 PU-16-GXL 619-T3 GN-16-GXL 619-T11 GN-16-GXL 684-T12 OR-16-GXL A572-T56 PK-14-GXL

200-T15 BK-16-GXL 200-T23 BK-16-GXL 200-T4 BK-14-GXL

CONN 30

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

200-T4 200-T5 200-T6

200-T6 BK-16-GXL 200-T54 BK-14-GXL 200-T55 BK-16-GXL

H16

AT-C15 1552269

X971-J157

AN-C9 3E3370

ATCH ATCH ATCH

BK-18 RD-18 WH-18

A B C

RH FRONT LAMPS

F421-AR4 G833-AR5

AN-C4 3E3370

G828-AN29 WH-18 G829-AN33 GN-18 994-AN10 GY-18

(72) CRANK LOCKOUT SWITCH 276-2332

H21

771-J132

G828-AR1 G829-AR2 C991-AR3

YL-18 PK-18 WH-18 PU-18 WH-18 GN-18 PK-18

6

200-T5 BK-14-GXL 308-T34 YL-16-GXL 322-T33 GY-16-GXL 605-T2 YL-16-GXL

EVAC SERVICE TOOL

GN-16 OR-16 BR-16 OR-16 BR-16 PK-16

EJ-C7 7E6513

J-C13 1552264 A B C

G828-AN31 WH-18 G829-AN32 GN-18 R747-AN5 GY-18

194-J200 J726-J152 T750-J91 997-J175 993-J176 F714-J177

EJ-C6 7E6513

AR-C1 3E3388

5

ENGINE CONTROL CIRCUIT 1 2

WH-18 GN-18 PK-18

H17

EJ-C5 7E6513

TDC PROBE

AN-C7 1552267

C991-AN6 PK-18 F421-AN12 YL-18 G828-AN28 WH-18 G829-AN35 GN-18 G833-AN37 PK-18 N707-AN43 PU-18 T725-AN44 WH-18

A B C

200-J207 BK-14 611-J163 PU-14 A572-J174 PK-14 200-J208 BK-14 606-J54 GY-16 619-J210 GN-16 614-J212 PU-16 322-J168 GY-16 684-J193 OR-14 F715-J14 PU-16 F716-J17 WH-16 998-J30 BR-16

EJ-C3 7E6513

T860-EJ17 OR-16-KYNAR T961-EJ5 GN-16-KYNAR

H

3 4

H21

1 2

T859-EJ15 WH-16-KYNAR T960-EJ4 BU-16-KYNAR

1

AR-C4 2304011

AN-C6 1552269 E963-AN23 E964-AN22

200-T1

BRAKE 2 239-9624

1 2

T858-EJ14 GY-16-KYNAR T958-EJ2 YL-16-KYNAR

2

INJECTOR 3 253-0615

A B

T858-EJ13 GY-16-KYNAR T957-EJ1 PU-16-KYNAR

CONN 21

AN-C5 1552269

PU-18

NOTE

1 2

200-T53

CP-C10 1539693

T860-EJ18 OR-16-KYNAR T962-EJ6 WH-16-KYNAR

1 2 3 4 5 6 7 8

T-C1 3E5179 614-T18 PU-16-GXL 619-T7 GN-16-GXL 611-T17 PU-16-GXL 200-T1 BK-14-GXL 605-T2 YL-16-GXL 322-T33 GY-16-GXL 105-T22 RD-16-GXL J725-T21 GN-16-GXL T782-T35 OR-16-GXL 308-T34 YL-16-GXL A572-T56 PK-14-GXL

EJ-C2 7E6513

AN-C12 3E3364 1 2

995-AN11 BU-18 G833-AN36 PK-18

R746-AN18 PK-18 R747-AN5 GY-18 T725-AN44

WH-18 YL-18 AN-C10 1552269

G828-AN29 WH-18 G828-AN30 WH-18 G828-AN31 WH-18 G829-AN32 GN-18 G829-AN33 GN-18 G829-AN34 GN-18 G833-AN36 PK-18 G833-AN38 PK-18 G856-AN8 WH-18 G857-AN9 YL-18

BR-16-KYNAR BU-16-KYNAR

3 1

2

RD-16-GXL

CP-C7 7E6513

PU-16-KYNAR YL-16-KYNAR BR-16-KYNAR BU-16-KYNAR GN-16-KYNAR WH-16-KYNAR

AN-C11 1552264 YL-18 PK-18 WH-18 PU-18 WH-18 GN-18 PK-18

T-C7 1552267 J725-T21 GN-16-GXL 200-T15 BK-16-GXL

CP-C6 7E6513

CONN 23

BK-18 RD-18 WH-18

H15

CONN 31

1 2

1 2 3 4

H15

J-C26 3E3370

J-C33 9X0145

EJ-C4 7E6513

GY-16-KYNAR

1 2 3 4 5 6

INJECTOR 2 253-0615

A B

T859-CP15 WH-16-KYNAR T960-CP4 BU-16-KYNAR

T957-EJ1 T958-EJ2 T959-EJ3 T960-EJ4 T961-EJ5 T962-EJ6 T858-EJ7 T859-EJ8 T860-EJ9

1 2 3 4 5 6 7 8 9 10 11 12

A572-T9 PK-14-GXL A572-T10 PK-14-GXL

CP-C5 7E6513

CONN 22

G856-AN8 G857-AN9

BK-16 BK-14

(16) INJECTORS WITHOUT BRAKE

GY-18 BU-18

C967-AN13

GN-16-KYNAR BU-16-KYNAR

CP-C9 1539693

1 2 3 4 5 6 7 8 9 10 11 12

BU-14 OR-14 BR-14 OR-14 BK-14

J-C25 1698670 T784-J133 GN-16 T783-J134 PU-16 200-J169 BK-16

CP-C4 7E6513 T859-CP16 WH-16-KYNAR T959-CP3 BR-16-KYNAR

OR-16-GXL

CONN 29

BRAKE 1 239-9624

1 2

T859-EJ16 WH-16-KYNAR T959-EJ3 BR-16-KYNAR T858-EJ7

682-J198 684-J194 658-J199 641-J201 200-J202

CP-C3 7E6513

OR-16-HV

H19

994-AN10 995-AN11

A B

GN-16-GXL

PK-14-GXL

(73) EGRESS SWITCH 301-2979

T-C23 3E3376

1 2 3 4 5 6

105-T22 RD-16-GXL 308-T34 YL-16-GXL T782-T35 OR-16-GXL 200-T23 BK-16-GXL

CONN 28

INJECTOR 1 253-0615

EJ-C1 2908858

PU-18

614-J211 PU-16 619-J209 GN-16 611-J57 PU-14 200-J170 BK-14 605-J52 YL-16 322-J167 GY-16 105-J94 RD-16 J725-J153 GN-16 T782-J81 OR-16 308-J90 YL-16 A572-J173 PK-14 611-J164 PU-14

CP-C8 1539693

T860-CP18 OR-16-KYNAR T962-CP6 WH-16-KYNAR

H19

994-AN10 GY-18 995-AN11 BU-18 C967-AN13 BU-18 C991-AN6 PK-18 E963-AN23 BK-18 E964-AN22 WH-18 E965-AN27 BU-18 E966-AN26 YL-18 F421-AN12 YL-18

BR-16-KYNAR BU-16-KYNAR

LH FLOOD 219-6485

1 2

(76) MACHINE LOCKOUT SWITCH 139-2116

J-C45 3E3382

200-J169 200-J170

1 2

PU-16-GXL PU-16-GXL

105-T22

GN-16 GN-16

308-J90 YL-16 605-J52 YL-16 606-J54 GY-16 614-J212 PU-16 614-J211 PU-16 684-J193 OR-14 684-J194 OR-14

K737-CP19 K739-CP21

PU-16-KYNAR YL-16-KYNAR BR-16-KYNAR BU-16-KYNAR GN-16-KYNAR WH-16-KYNAR GY-16-KYNAR WH-16-KYNAR OR-16-KYNAR BR-16-KYNAR GN-16-KYNAR BU-16-KYNAR

614-T19 614-T41

GY-16 GY-16

BK-14 BK-14 BK-14

BK-14

H17

AN-C13 1552252 T957-AN20 PU-16-HV T958-AN19 YL-16-HV T959-AN17 BR-16-HV T960-AN24 BU-16-HV T961-AN16 GN-16-HV T962-AN25 WH-16-HV T858-AN15 GY-16-HV T859-AN21 WH-16-HV T860-AN14 OR-16-HV K737-AN4 BR-16-HV K738-AN41 GN-16-HV K739-AN40 BU-16-HV

PU-16-GXL

A572-T56

J-C17 1552252

619-J209 619-J210

200-J202 200-J207 200-J208

(15) INJECTORS WITH BRAKE F421-AN12

EGRESS LIGHT 3 219-6485

RD-18 BK-18

H15

322-J167 322-J168

T858-CP13 GY-16-KYNAR T957-CP1 PU-16-KYNAR CP-C1 3E8969

I

H16

CP-C2 7E6513

1 2 3 4 5 6 7 8 9 10 11 12

YL-18 BU-18

H18

K737-AN4 BR-16-HV K738-AN41 GN-16-HV K739-AN40 BU-16-HV T858-AN15 GY-16-HV T859-AN21 WH-16-HV T860-AN14 OR-16-HV

H14

995-AN11 BU-18 K739-AN40 BU-16-HV R746-AN18 PK-18

K737-CP10

LH FORWARD FLOOD 219-6486

H14

641-J201 OR-14 658-J199 BR-14 682-J198 BU-14 771-J132 PU-16 993-J176 BR-16 997-J175 OR-16 998-J30 BR-16 A572-J173 PK-14 A572-J174 PK-14 F714-J177 PK-16 F715-J14 PU-16 F716-J17 WH-16 G834-J185 PU-16 G835-J186 OR-16 G877-J183 YL-16 H801-J184 PU-16 J725-J153 GN-16 J726-J152 OR-16 J765-J103 BU-16 J805-J150 YL-16 K988-J161 WH-16 M728-J178 WH-18 T750-J91 BR-16 T782-J81 OR-16 T783-J134 PU-16 T784-J133 GN-16 X971-J157 OR-18

(67) A/C PRESSURE SWITCH 149-6371

HVAC

G829-AN2

WH-18 BK-18

T-C4 1552273

PU-16-GXL

109-J110 RD-4 109-J5 RD-4

90

GN-16

NOTE A

WH-16 BK-16

H13

611-J57 PU-14 611-J163 PU-14 611-J164 PU-14

C-C15 1552269 567-C58 200-C16

RD-4

GY-16

RD-4

YL-16-GXL

684-T12

105-J94 RD-16 194-J200 GN-16 200-J140 BK-18 322-J59

H18

43

DESCRIPTION HARNESS AS. ENGINE REAR CHASSIS MID CHASSIS MAIN CHASSIS TRANSMISSION - 770 FUEL LEVEL SENDER FRONT CHASSIS REAR LIGHTS (RH) REAR LIGHTS (LH) TRANSMISSION GEAR SWITCH FRONT RIGHT STRUT (TPMS) FRONT LEFT STRUT (TPMS) WHEEL SPEED (TCS) ENGINE DIVISION TCS PROP SOLENOID FUEL JUMPER HARNESS FRONT LIGHTS (RH) INJECTORS WITH BRAKE INJECTORS WITHOUT BRAKE FLOOD LAMP HARNESS LH FLOOD LAMP HANRESS RH HEADLAMP HARNESS CABLE AS. BTRY 1 (NEG) TO BTRY 2 (POS) BTRY 2 (NEG) TO CONT GP DISCONNECT BTRY 1 (POS) TO CONT GP-DISC (POS) STARTER B+ TO CONT GP-DISC (POS) PRELUBE RELAY TO PRELUBE MOTOR (POS) PRELUBE MOTOR (NEG) TO CHASSIS GROUND STARTER GROUND TO CHASSIS GROUND CONT GP-DISC TO CHASSIS (NEG) STARTER GROUND TO ENGINE GROUND WIRE AS. ALT BREAKER TO MAIN PWR BREAKER

K738-AN41

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120

1 2

1 2

T-C6 1552272 BR-14-GXL BU-14-GXL OR-14-GXL

658-T14 682-T13 641-T16

BK-14-GXL BK-16-GXL

611-T57

RD-4

(5) ALTERNATOR BREAKER 171-2211

ALT

PK-16 WH-16

177-J26

90

(6) MAIN POWER BREAKER 171-2211

BK-00

(2) ALTERNATOR 197-8820

OR-16 PK-16

519-C47 522-C17

LH HEATED MIRROR (ATCH) 300-0560

LH FRONT LAMPS

200-T8 BK-14-GXL 200-T51 BK-16-GXL 200-T20 BK-16-GXL

619-T3

101-J113 RD-4 101-AA1 RD-4

BK-00

C-C9 1552269

J2

WH-18 BK-18

T-C22 3E3364

GN-16-GXL BK-16-GXL

BK-14-GXL BK-16-GXL

200-T54 200-T55

BUSS BAR

NEG

GN-18

LH TURN LAMP 1 334-5409 LH HEATED MIRROR 300-5512

T-C2 3E3364

T-C5 1552269

LC-C1 1552272 611-LC14 PU-16-GXL 619-LC11 GN-16-GXL 322-LC1 GY-16-GXL 200-LC4 BK-14-GXL

1 2 3 4

200-T4 200-T6

RD-4

12V BATTERY 2 153-5710

RD-4

RD-18 BK-18 WH-18

1 2

200-T4 BK-14-GXL 684-T12 OR-16-GXL

614-T18

RD-00

CBL-XC1

NEG

A B C

1 2

PU-16-GXL BK-16-GXL

1 2

200-T5 BK-14-GXL 200-T24 BK-14-GXL

JUMPSTART RECEPTACLE

RD-00

AN-C1 2645732

J2

705-C43 PK-16 H802-C37 GY-16

1 2

WH-4

T957-AN20 T958-AN19 T959-AN17 T960-AN24 T961-AN16 T962-AN25

PART NUMBER

611-T57 200-T55

(14) HORN LOW TONE 163-1201

GY-16-GXL BK-16-GXL

A B C

LH SIDE MARKER 246-9871

BK-18 WH-18

T-C19 1552269

1 2

LC-C5 1552269

1 2

CONN 27

H14

INJECTOR 5&6 A B C

(13) HORN HIGH TONE 174-7875

1 2

T-C18 3E3364

T-C3 1552269 A572-T9 PK-14-GXL 200-T8 BK-14-GXL

1 2

LC-C7 1552269

(22) PRELUBE RELAY 230-6278

GN-16 BK-16

BK-00

ADEM III PRESS SNSR +5V

(81) STEERING PRESSURE SWITCH 3E-6450

IDENT

GN-16 GN-16

12

308-C21 892-C24 893-C36 993-C31

BR-16

BK-18 BK-18

(44) TORQUE CONVERTER OIL TEMPERATURE SENSOR 134-2252

J-C21 1552267

A

14

998-C28

(56) LOCKUP SOLENOID 193-8559

H8

TRANSMISSION

15

RD-00

C-C11 1552269

H8

CONN 6

16

BK-14 BK-14 BK-14

(31) ENGINE SPEED SENSOR 189-5746

+8 VOLTS GROUND SIGNAL

997-C30 993-C31 A700-C8 998-C28

308-C21

UPPER FRONT CHASSIS

J765-J67 BU-16 728-J60 BU-16

PU-16-GXL PU-16-GXL PU-16-GXL

611-T40 619-T11 322-T33 200-T24

(9) CHASSIS GROUND 2

229-C12 BK-14 F702-C19 GN-16

RD-4

CONN 17

(53) DOWNSHIFT SOLENOID 193-8559

K-C3 1552269

E901-K24 GN-16 E900-K5 WH-16

1 2

CBL-XF1

CBL-XK1

BK-00

F717-C29

CONN 18 CONN 19 CONN 15 CONN 16

(64) UPSHIFT SOLENOID 193-8559 1 2

229-C12 229-C22 229-C23

A700-C8 OR-16 F702-C19 GN-16 F710-C50 BR-16 F714-C32 PK-16 F715-C33 PU-16 F716-C34 WH-16 F717-C29 YL-16 F975-C38 OR-16 H802-C37 GY-16 J765-C44 BU-16 L912-C18 WH-16 L913-C39 OR-16

(58) SERVICE BRAKE ACCUMULATOR CHARGE SOLENOID 277-6343

OR-18 BK-18 WH-18

BK-14

A700-C8 OR-16 F702-C19 GN-16 F710-C50 BR-16 F714-C32 PK-16 F715-C33 PU-16 F716-C34 WH-16 F717-C29 YL-16 F975-C38 OR-16 H802-C37 GY-16 J765-C44 BU-16 L912-C18 WH-16 L913-C39 OR-16

F715-C33 PU-16 F716-C34 WH-16 998-C41 BR-16 150-C40 RD-14 C-C13 1886210 109-C10

200-C55

150-C1 RD-14 150-C3 RD-14 150-C45 RD-14 229-C12 BK-14 229-C22 BK-14 229-C23 BK-14

YL-16 BU-16 PK-16 BR-16 GN-16 BR-16 OR-16

998-C7 BR-16 998-C41 BR-16

CONN 13 J-C12 1886210

200-C16 200-C54 200-C56

C-C1 9X0141 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

RH HIGH BEAM GRILL 219-6486

611-LC16 PU-16-GXL 200-LC7 BK-16-GXL

(18) PRELUBE MOTOR 227-5525

PU-16

12V BATTERY 1 153-5710

BK-14

(12) GROUND STUD 229-C13 304-C49

J-C9 9X1343

K-C8 1552252

TRANSMISSION SERVICE

(23) STARTER RELAY 118-3534

BK-18 BK-18

(3) BATTERIES 1 AND 2

BK-12

F714-C32

80

CONN 11

WH-4

INJECTOR 3&4 INJECTOR 1 COMMON

200-J47 BK-16 200-J53 BK-16 317-J123 YL-16 506-J166 PU-16 728-J60 BU-16 J765-J67 BU-16

1 2

DISC SW

C-C14 1607689

36

1 2 3 4 5 6 7 8 9 10 11 12

BTRY

304-C49

513-C27 519-C47

40

WH-16 GN-16 OR-16 GY-16 BU-16 WH-16 GY-16 BR-16 PK-16 GY-16

S

H12

GN-16

E900-K3 E901-K8 E906-K10 E907-K17 703-K21 921-K22 704-K23 922-K29 705-K31 H802-K32

LC-C4 1552269

611-LC14 611-LC15 611-LC16

T-C17 1552269 A572-T10 PK-14-GXL 200-T54 BK-14-GXL

1 2

619-T3 200-T6

C-C12 1552269

58

K-C4 3E5179

619-LC12 GN-16-GXL 200-LC8 BK-16-GXL

H13

RD-00

403-C11

H18

703-K34

CBL-XE1

(11) ENGINE GROUND

H12

RH LOW BEAM GRILL 272-6641

(66) SECONDARY STEERING RELAY ARC SUPPRESSOR 218-4935

1 2

WH-4

109-C10

109-C10 200-C16 403-C11 513-C27 522-C17 567-C58

1 2

LC-C6 1552269

GY-16-GXL GY-16-GXL GY-16-GXL

T-C10 1552267 605-T2 YL-16-GXL 200-T20 BK-16-GXL 614-T19 PU-16-GXL

LH HIGH BEAM GRILL 219-6486

611-LC15 PU-16-GXL 200-LC9 BK-16-GXL

PU-16-GXL BK-16-GXL

T-C20 1552269

GN-16 BK-16

727-J182 200-J188

OR-16

703-K6 BU-16 703-K21 BU-16

LH GREEN TPMS LAMP 246-9870

RD-18 BK-18

WH-4

H420-J36

CBL-YY1

INTERFACE PLATE TO MAIN CAB

GY-16

LH RED TPMS LAMP 246-9869

RD-18 BK-18

1 2

306-J107 GN-16 E790-J108 PK-16 727-J181 727-J182

WH-16

E901-K1

1 2

322-LC1 322-LC2 322-LC3

BK-14-GXL BK-16-GXL BK-16-GXL BK-16-GXL BK-16-GXL BK-16-GXL BK-16-GXL

J-C10 1552269

WH-4 GN-16

C E901-K8

+BATTERY GROUND SIGNAL

AH-C3 1552269

BK-16 BK-16

229-C13

CONN 10 E900-K3

OR-18 YL-18 GN-18

109-J5 RD-4 177-J26 RD-4 109-J110 RD-4

H9

BR-16 WH-16 OR-16 YL-16 GN-16 BU-16

635-AH41 BU-16 J841-AH42 YL-16

727-J181 200-J187

INJECTOR 1&2 INJECTOR 6 COMMON INJECTOR 3 COMMON INJECTOR 5 COMMON INJECTOR 4 COMMON

J764-J69 BR-16 H802-J63 GY-16 E901-J24 GN-16 E900-J158 WH-16 704-J27 GY-16 703-J20 BU-16 705-J206 PK-16

200-LC4 200-LC5 200-LC6 200-LC7 200-LC8 200-LC9 200-LC10

614-T41 200-T51

1 2

J-C32 1552269

J-C2 9X0145 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

A B C

AH-C2 1552269

POS

365-J215 326-J214

BR-16 BK-16

251-AH2 BK-16 635-AH41 BU-16 636-AH5 GN-16 175-AH1 PK-18 859-AH3 YL-16 J840-AH40 WH-16 J841-AH42 YL-16

PK-18 BK-16 YL-16

MOTOR

H9

H-C16 1552269 BK-18 BK-18

GN-16-GXL BK-16-GXL

H14

MOT

H8

K-C1 7X6222

1 2 3 4 5 6 7 8

175-AH1 251-AH2 859-AH3

636-AH5 GN-16 J840-AH40 WH-16

G

F975-H22 OR-16 J765-H26 BU-16 446-H4 PU-16

A B C

1 2 3 4 5 6 7 8

AH-C1 3E3370

(19) STARTER MOTOR 237-1962

H-C9 1552267 +8V GROUND SIGNAL

AH-C4 3E3388

CONN 20

304-C49

H10

H9

619-LC13 200-LC10

T-C9 1552269

LH LOW BEAM GRILL 272-6641

LC-C3 1552269

EGRESS LIGHT 1 219-6485

RD-18 BK-18

H16

H8 H3

J-C3 3E3388

E790-J108 PK-16 H420-J36 PU-16

CONN 14

F975-J125 OR-16 F975-J180 OR-16 H802-J19 GY-16 J765-J146 BU-16 J805-J149 YL-16 J805-J150 YL-16

YL-16 YL-16

251-J12 BK-16 635-J83 BU-16 636-J85 GN-16 175-J88 PK-18 859-J87 YL-16 J840-J101 WH-16 J841-J100 YL-16

J-C14 9X0141

K952-J80 BR-16 K988-J161 WH-16 BU-16 WH-16 OR-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

605-J10 YL-16 606-J55 GY-16 306-J107 GN-16 522-J16 WH-16 A572-J172 PK-14

YL-16 GN-16 PU-16 OR-16 YL-16 PU-16 PU-16 PU-16 GY-16 BU-16

L904-J144 L912-J127 L913-J128

1

1 2

(10) CHASSIS GROUND 3

J-C27 7X6222

J725-J153 GN-16 J726-J152 OR-16 J727-J151 YL-16 J764-J69 BR-16 J765-J8 BU-16 J765-J61 BU-16 J765-J103 BU-16 J765-J138 BU-16 J805-J148 YL-16 J840-J3 WH-16 J841-J1 YL-16

109-J5 RD-4 200-J114 BK-16 304-J109 WH-4 993-J176 BR-16 997-J175 OR-16 998-J30 BR-16 F714-J177 PK-16 F715-J14 PU-16 F716-J17 WH-16

RD-4

OR-14 BK-14

(36) LH FRONT STRUT PRESSURE SENSOR 221-3417

CBL-XF2

PK-14

F702-J131 GN-16 F710-J35 BR-16 F717-J130 YL-16 F975-J7 OR-16 G704-J72 G705-J96 G834-J185 G835-J186 G877-J183 H420-J36 H801-J78 H801-J184 H802-J25 H803-J145

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

J-C11 1552264

BK-16

J-C41 1835784

684-JA1 200-JA2

1 2

LH FRONT STRUT (TPMS)

304-J109 306-J107 727-J13

BU-16 GY-16

PK-16 PK-16

200-J114

PU-14

612-J74 GY-16 614-J21 PU-16 619-J56 GN-16 635-J115 BU-16 636-J116 GN-16 641-J201 OR-14 658-J199 BR-14 682-J198 BU-14 684-J190 OR-14

1 2

109-J5 RD-4 177-J26 RD-4

H10

H-C5 1552269 1 2

YL-16

604-J2 OR-16 605-J10 YL-16 606-J55 GY-16

PK-16 GY-16 YL-16 PK-16 PU-16 WH-16 BR-16

(61) STEERING SYSTEM DISABLE SOLENOID 263-1394 J-C8 1552269 BK-18 1 J727-J151 BK-18 2 J805-J149

RD-16

OR-14 BK-14

JA-C2 1552269

JA-C1 1552269

LC-C2 1552269

CONN 12 G705-H24 H801-H30

1 2

(51) BODY UP SOLENOID 224-4316

365-J215 365-J204

H-C10 1552269

H-C4 1552269 (50) BODY DOWN SOLENOID 224-4316

326-J45

A700-J119 OR-16 F702-J131 GN-16 F710-J35 BR-16 F717-J130 YL-16 F975-J125 OR-16 F975-J180 OR-16 H802-J19 GY-16 J765-J138 BU-16 J765-J146 BU-16 L904-J144 BU-16 L912-J127 WH-16 L913-J128 OR-16

LIGHTS - RH REAR

PK-18

858-J86 GY-16 859-J87 YL-16 860-J11 PK-16 861-J89 PU-16 703-J20 BU-16 704-J27 GY-16 705-J23 PK-16 G835-J186 OR-16 G834-J185 PU-16 506-J166 PU-16

506-J166 PU-16 521-J18 YL-16 522-J16 WH-16

105-J94 RD-16 177-J26 RD-4 194-J200 GN-16 200-J140 BK-18 306-J107 GN-16 322-J59 GY-16 611-J57 PU-14 611-J163 PU-14 611-J164 PU-14 619-J56 GN-16 641-J201 OR-14 658-J199 BR-14 682-J198 BU-14 727-J13 GN-16 771-J132 PU-16 A572-J173 PK-14 A572-J174 PK-14 E790-J108 PK-16 G834-J185 PU-16 G835-J186 OR-16 G877-J183 YL-16 H420-J36 PU-16 H801-J184 PU-16 J725-J153 GN-16 J726-J152 OR-16 J765-J103 BU-16 J805-J150 YL-16 K988-J161 WH-16 M728-J178 WH-18 T750-J91 BR-16 T782-J81 OR-16 T783-J134 PU-16 T784-J133 GN-16 X971-J157 OR-18

150-J92 150-J118 200-J47 200-J129 201-J46 202-J165 308-J120 326-J203 326-J214 329-J44 365-J204 365-J215 403-J33 432-J142 444-J135 513-J51 522-J16 567-J22 705-J205 892-J121 893-J122 998-J106

(8) CHASSIS GROUND 1

200-J68 513-J51 521-J18 567-J22

RD-16 RD-16

109-J5 RD-4 200-J114 BK-16 304-J109 WH-4 993-J176 BR-16 997-J175 OR-16 998-J30 BR-16 F714-J177 PK-16 F715-J14 PU-16 F716-J17 WH-16

BR-16 YL-16 YL-16 200-J197

BK-16 BK-16

H6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

L904-J144 BU-16 202-J165 BK-16 J840-J3 WH-16 J841-J1 YL-16

326-J214 326-J203

403-J33 426-J64 432-J142 444-J135 446-J93 447-J39

A958-J139 WH-16 E718-J95 PK-16 E750-J79 PU-16 E900-J158 WH-16 E901-J24 GN-16 E906-J154 OR-16 E907-J50 GY-16 F975-J7 OR-16 F975-J125 OR-16 F975-J180 OR-16 G704-J72 YL-16 G705-J96 GN-16 H801-J78 PU-16 H802-J19 GY-16 H802-J25 GY-16 H803-J145 BU-16 J764-J69 BR-16 J765-J8 BU-16 J765-J61 BU-16 J765-J146 BU-16 J805-J148 YL-16 J805-J149 YL-16 J805-J150 YL-16 J840-J3 WH-16 J841-J1 YL-16 K952-J80 BR-16 R971-J41 YL-16 T749-J65 YL-16

WH-16 PK-16 PU-16 WH-16 GN-16 OR-16 GY-16

175-J137

306-J107 GN-16 308-J126 YL-16 317-J123 YL-16 322-J59 GY-16 327-J37 PK-16 329-J44 YL-16 331-J189 OR-16

703-J20 BU-16 704-J27 GY-16 705-J206 PK-16 721-J29 BR-16 722-J38 WH-16 723-J40 OR-16 724-J42 YL-16 725-J48 GN-16 726-J49 BU-16 728-J60 BU-16 767-J4 WH-16 769-J75 BU-16 770-J6 GN-16 773-J76 GY-16 774-J77 YL-16 775-J9 BR-16

WH-16

J765-E1

K952-E22

606-J55

614-J21

A958-J139 E718-J95 E750-J79 E900-J158 E901-J24 E906-J154 E907-J50

PU-16

769-E2 BU-16 770-E5 GN-16 773-E14 GY-16 774-E37 YL-16 775-E27 BR-16 860-E11 PK-16 861-E39 PU-16 E750-E9 PU-16

E-C6 1552252 1 2 3 4 5 6 7 8 9 10 11 12

175-J82 PK-18 860-J11 PK-16 861-J89 PU-16 E750-J79 PU-16

YL-16

BR-16 PU-16 PK-16

506-J166 PU-16 513-J51 OR-16 521-J18 YL-16 567-J22 WH-16

703-J20 BU-16 704-J27 GY-16 705-J206 PK-16 721-J29 BR-16 722-J38 WH-16 723-J40 OR-16 724-J42 YL-16 725-J48 GN-16 726-J49 BU-16 728-J60 BU-16 767-J4 WH-16 769-J75 BU-16 770-J6 GN-16 773-J76 GY-16 774-J77 YL-16 775-J9 BR-16 801-J70 PK-16 858-J86 GY-16 859-J87 YL-16 860-J11 PK-16 861-J89 PU-16 921-J34 WH-16 922-J102 BR-16

126-J62 RD-16 200-J47 BK-16 200-J53 BK-16 317-J123 YL-16 506-J166 PU-16 703-J20 BU-16 704-J27 GY-16 705-J206 PK-16 721-J29 BR-16 722-J38 WH-16 723-J40 OR-16 724-J42 YL-16 725-J48 GN-16 726-J49 BU-16 728-J60 BU-16 921-J34 WH-16 922-J102 BR-16 E900-J158 WH-16 E901-J24 GN-16 E906-J154 OR-16 E907-J50 GY-16 H802-J63 GY-16 J764-J69 BR-16 J765-J67 BU-16

606-J32 GY-16 612-J74 GY-16 769-J75 BU-16 770-J6 GN-16 614-J71 PU-16 773-J76 GY-16 774-J77 YL-16 775-J9 BR-16 331-J189 OR-16

605-J10

126-J62 RD-16 447-J39 PK-16 635-J115 BU-16 636-J116 GN-16

200-J129 BK-14 200-J140 BK-18 201-J105 BK-16 202-J165 BK-16 251-J73 BK-16

604-J2 OR-16 605-J10 YL-16 606-J55 GY-16 612-J74 GY-16 614-J21 PU-16 635-J115 BU-16 636-J116 GN-16 684-J190 OR-14

635-J112 BU-16 635-J83 BU-16

F975-J124

200-J97 BK-16 251-J117 BK-16 767-J4 WH-16 604-J2 OR-16 605-J31 YL-16

YL-16 YL-16

GY-16

684-J191 OR-14 684-J192 OR-14 684-J193 OR-14 684-J194 OR-14

J-C23 7X6222

175-E3

OR-16 OR-16

OR-16 BK-16

767-E7 767-E8

175-AC6

BR-16

331-E51

F

612-J74

175-J82 PK-18 200-J97 BK-16 251-J117 BK-16 331-J189 OR-16 604-J2 OR-16 605-J31 YL-16 606-J32 GY-16 612-J74 GY-16 614-J71 PU-16 767-J4 WH-16 769-J75 BU-16 770-J6 GN-16 773-J76 GY-16 774-J77 YL-16 775-J9 BR-16 860-J11 PK-16 861-J89 PU-16 E750-J79 PU-16 J765-J141 BU-16 K952-J80 BR-16

CONN 7

LIGHTS - LH REAR

RH REAR STOP/TAIL/TURN LAMP 232-6136

BU-16

GY-16 GY-16

614-J71 PU-16 614-J211 PU-16 614-J212 PU-16

H803-J145 BU-16 H802-J147 GY-16 426-J64 BR-16 201-J28 BK-16

BU-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

606-E10 GY-16 612-E15 GY-16 769-E2 BU-16 770-E5 GN-16 614-E16 PU-16 773-E14 GY-16 774-E37 YL-16 775-E27 BR-16 331-E51 OR-16

YL-16 YL-16

YL-16

E-C1 9X0145

G

+Vs GROUND SIGNAL

J765-H25

R971-H34

E750-E9 PU-16 J765-E55 BU-16

1 2 3 4

OR-16 RD-16

606-J32 606-J54

R971-J41 YL-16 J765-J143 BU-16 801-J70 PK-16 200-J15 BK-16 327-J37 PK-16 E718-J95 PK-16 A958-J139 WH-16

GY-16 BU-16

BU-16 BU-16 BU-16

YL-16

PU-16

H801-J78 PU-16 F975-J124 OR-16 G704-J72 YL-16 G705-J96 GN-16

PU-16

426-J64 446-J93 447-J39

317-J123 YL-16 327-J37 PK-16 331-J189 OR-16 426-J64 BR-16 446-J93 PU-16 447-J39 PK-16 506-J166 PU-16 604-J2 OR-16 605-J52 605-J31

PK-16

H802-H44 H803-H42

(37) LH REAR STRUT SENSOR AE-C6 221-3417 1552267

446-J93

BK-16

308-J120 308-J126

CONN 8

E-C9 1552273 1 2 3 4 5 6

1 2 3 4 5 6

BU-16 YL-16

251-J73

J-C7 9X0145 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PU-16 OR-16 YL-16 GN-16

J765-J66 T749-J65

308-J120 YL-16 308-J126 YL-16 317-J123 YL-16 327-J37 PK-16 331-J189 OR-16

201-J105 BK-16 201-J46 BK-16

251-J12 BK-16 251-J84 BK-16 251-J117 BK-16 308-J90

A B C

RD-18 BU-18

R971-H34 YL-16 J765-H25 BU-16 801-H37 PK-16 200-H38 BK-16 327-H41 PK-16 E718-H40 PK-16 A958-H43 WH-16

H3

J-C20 1552267

426-H45 BR-16 446-H4 PU-16

767-AK1 WH-16 J765-AK2 BU-16 769-AK3 BU-16

A B C

BK-18

PU-16

H801-H21 F975-H22 G704-H23 G705-H24

AK-C3 2304013 +8 TO +13V GROUND SIGNAL

CONN 9

200-J47 BK-16 201-J46 BK-16 201-J105 BK-16 251-J73 BK-16

BK-16

201-J28 BK-16 201-J104 BK-16

447-J39 PK-16 201-J104 BK-16

1 2

H-C1 7X6222 446-H4

CONN 5

H

1 2

(79) SECONDARY STEERING PRESSURE SWITCH 9X-4455

J765-H39 E718-H40

A B C

RD-16 BU-16

BK-18 BK-18

(24) FUEL LEVEL SENDER 212-1438

BU-16

(78) SECONDARY BRAKE PRESSURE SWITCH 9X-4455 H-C13 3E3370

(L) S-2

I

1 2

PK-18

CONN 19

(62) TCS 4-WAY SOLENOID 3E-8575

BK-18 BK-18

200-J47

J-C24 1552269

L-C2 3E3364 PK-16 BK-16

L-C1 1552269 447-L1 201-L2

175-J137

CONNECTS TO A-C33 VOL 2 LOC C-10

H-C6 1552269

(70) BRAKE FILTER BYPASS SWITCH 1 227-6744

AP-C3 1552272 1 774-AP5 YL-16 2 K952-AP3 BR-16 3 K952-AP4 BR-16 4 775-AP2 BR-16

636-J85 GN-16 684-J192 OR-14 859-J87 YL-16 J840-J101 WH-16 J841-J100 YL-16

R971-H34 YL-16 C436-H3 BU-18

1 2

J-C43 1552269

CONN 24

CONN 18

BK-18 BK-18

J-C5 9X7147

CONNECTS TO A-C11 VOL 2 LOC D-10

1 2

RD-16 RD-16 RD-14 RD-14 PK-18 RD-4 GN-16

684-J192 200-J195

105-J94 RD-16 194-J200 GN-16 200-J140 BK-18 322-J59 GY-16 611-J57 PU-14 611-J163 PU-14 611-J164 PU-14 619-J56 GN-16 641-J201 OR-14 658-J199 BR-14 682-J198 BU-14 771-J132 PU-16 993-J176 BR-16 997-J175 OR-16 998-J30 BR-16 A572-J173 PK-14 A572-J174 PK-14 F714-J177 PK-16 F715-J14 PU-16 F716-J17 WH-16 G834-J185 PU-16 G835-J186 OR-16 G877-J183 YL-16 H801-J184 PU-16 J725-J153 GN-16 J726-J152 OR-16 J765-J103 BU-16 J805-J150 YL-16 K988-J161 WH-16 M728-J178 WH-18 T750-J91 BR-16 T782-J81 OR-16 T783-J134 PU-16 T784-J133 GN-16 X971-J157 OR-18

CONN 17

BK-18

105-J94 126-J62 150-J92 150-J118 175-J137 177-J26 194-J200

H6

CONNECTS TO A-C25 VOL 2 LOC B-9

200-H36

175-J82 PK-18 175-J88 PK-18 175-J136 PK-18

126-J62 RD-16 175-J137 PK-18

CONN 16

40 TON JUMPER FOR BRAKE SWITCH REMOVE FOR 50 TON USE

RD-16

CONNECTS TO A-C23 VOL 2 LOC D-9

(71) BRAKE FILTER BYPASS SWITCH 2 (50 TON) 227-6744 H-C8 H-C7 3E3364 1552269

126-J62

CONN 15

175-J88 PK-18 200-J195 BK-14 251-J12 BK-16 635-J83 BU-16

J-C42 3E3364

H5

H6

CONNECTS TO A-C5 VOL 2 LOC C-9

H5

(R) S-1

(Dimensions: 56 inches x 35 inches)

J

42 Page,

UENR1747-01 VOL 1 of 2

16

4

Component Name

(52) VALVE GP - CONTROL 138-1234 Part Number

A

THIS SCHEMATIC IS FOR THE 770 AND 772 OFF-HIGHWAY TRUCK ELECTRICAL SYSTEM VOLUME 1 of 2: CHASSIS, TRANSMISSION, AND ENGINE MEDIA NUMBER: UENR1747-01 SCHEMATIC PART NUMBER: 270-8665, CHANGE: 03, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

3

2

1

8 VDC Sensor Power Supply

0096

Fuel Level Sensor

0144

Backup Alarm Relay

0168

Electrical System Voltage

0177

Transmission Oil Temperature Sensor

0190

Engine Speed Sensor

0379

Autolube Pressure Sensor

0420

Secondary Steering Relay

0444

Starter Motor Relay

0533

Brake ECM

0585

Transmission Output Speed Sensor 1

0558

Autolube Relay

0590

Engine ECM

0637

Component Location Schematic Location

Machine Location

Alarm - Action

H-9

89

Breaker - A/C

I-9

90

Breaker - Engine ECM

I-9

Breaker - HD Lamp

Schematic Location

Machine Location

Retarder Lever AS

H-3

118

Seat GP

J-14

119

91

Sensor - Hoist Position

B-5

120

I-6

92

Sensor - Secondary Brake Pedal

C-5

121

Camera - Rear View *NOT SHOWN

A-10

93

Sensor - Shift Lever

C-5

122

CONN 15

C-9

Converter - 12V

I-14

94

Sensor - Throttle Position

C-5

123

CONN 16

D-9

Backup Alarm

ECM - Chassis

E-15

95

Shift Control GP

B-5

124

CONN 17

B-9

0669

Transmission Input Speed Sensor

ECM - Product Link (PL300)

G-8

96

Switch - A/C Enable

C-3

125

CONN 18

D-10

0673

Transmission Output Speed Sensor 2

ECM - TPMS

E-16

97

Switch - ARC On/Off

F-2

126

CONN 19

C-10

0702

Transmission Gear Lever Selector Sensor

Flasher 24V

H-3

98

Switch - Backlight Adjust

D-2

127

CONN 39

I-14, E-9

0709

Transmission Lockup Clutch Solenoid

Fuse Block AS

J-8

147

Switch - Blower

B-4

128

CONN 40

G-11

0718

Transmission System

Ground - Cab

B-11

99

Switch - Compression Brake

B-2

129

CONN 41

G-11

0724

Hoist Raise Solenoid

Instrument Cluster

E-2

100

Switch - Dome Lamp

H-3

130

CONN 42

H-11

0725

Hoist Lower Solenoid

Messenger

B-3

101

Switch - Drive Gear Down

B-5

131

CONN 43

H-11

0773

Hoist Lever Sensor

Mini Fuse and Relay Block AS

I-1

102

Switch - Drive Gear up

B-5

132

CONN 44 -Beacon (ATCH)

H-9

0826

Torque Converter Oil Temperature Sensor

Module - Intermittent Wiper Delay

G-3

103

Switch - Egress

I-4

133

CONN 45 -Payload Download Port

I-9

0967

Machine Application

Monitor - Rear Vision

B-8

104

Switch - Front Brake

C-2

134

CONN 46

B-7

Motor - Blower

D-1

105

Switch - Hazard

F-3

135

CONN 47 -ET Connector

I-6

Motor - Front Wiper

F-1

106

Switch - Headlamp

F-2

136

CONN 48

D-5

Outlet - 12V Power

I-9

107

Switch - Heated Mirror

C-3

137

CONN 49

G-5

Component

89 92

1245

Accumulator Bleed Relay

1326

ECM Location Code

1401

Transmission Solenoid 1

1402

Transmission Solenoid 2

1403

Transmission Solenoid 3

1404

Transmission Solenoid 4

1405

Transmission Solenoid 5

1406

Transmission Solenoid 6

1407

Transmission Solenoid 7

1674

Proportional Solenoid Feedback Return 1

1675

Proportional Solenoid Feedback Return 2

2177

Primary Steering Shutoff Solenoid

2448

Graphical Display Module

CONN 46 145

CONN 42 CONN 43 CONN 41

105

147 146

CIRCUIT BREAKER AND FUSE PANEL

TPMS Control System 267

Remote Shutdown Input

533

Brake Control

590

Engine Control Module

824

TPMS Lamp #1 (GREEN)

825

TPMS Lamp #2 (RED)

838

Left Front Strut Pressure Sensor

839

Right Front Strut Pressure Sensor

840

Left Rear Strut Pressure Sensor

841

Right Rear Strut Pressure Sensor

890

Telemetry Data Link

1273

Chassis Control Module

2183

Payload Monitoring System

2448

Graphical Display Module

Connector Number

Schematic Location

Radio - Product Link

G-9

108

Switch - Horn

H-3

138

CONN 50

G-5

G-11

109

Switch - Key

B-4

139

CONN 51

H-5

Relay - Heated Mirror

G-10

110

Switch - Secondary Steering

B-2

140

CONN 52

I-5

I-6

111

Switch - Steering Column

G-1

141

CONN 53

E-1

Relay Box AS

H-15

112

Switch - TCS Test

C-2

142

Resistor - Blower

D-1

113

Switch - Temperature Select

A-4

143

Resistor - CAN Data Link 1

C-5

114

Switch - Throttle Lock

C-3

144

Resistor - CAN Data Link 2

C-5

115

Thermostat - HVAC

D-1

145

Resistor - LH Turn

D-2

116

Valve - Water

D-1

146

Resistor - RH Turn

D-2

117

Machine Location

770 and 772 Off-Highway Truck Electrical System 770: BZZ636-UP

772: RLB656-UP

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

Always check component part numbers with Parts Manual for your specific machine.

90

113

¹ The CID is a diagnostic code that indicates which circuit is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

CIRCUIT BREAKER AND FUSE PANEL

117

Failure Mode Identifiers (FMI)¹ Data valid but above normal operational range.

1

Data valid but below normal operational range.

2

Data erratic, intermittent, or incorrect.

3

Voltage above normal or shorted high.

4

Voltage below normal or shorted low.

5

Current below normal or open circuit. Current above normal or grounded circuit.

7

Mechanical system not responding properly.

8

Abnormal frequency, pulse width, or period.

9

Abnormal update. Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols

*REAR VIEW

*DETAIL VIEW OF AREA “A”

Symbols

T

6

10

© 2013 Caterpillar, All Rights Reserved

116

Failure Description

0

Volume 2 of 2: Cab

107

91

CONN 45

CONN 53

HVAC BOX

FMI No.

Connector Location

Relay - Diverter Relay - Main Power

CONN 47

Component

Pressure Symbol

CONN 40

Temperature Symbol

Level Symbol

Circuit Breaker Symbol

Flow Symbol

Symbols and Definitions

97

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

108

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

115

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

94

96

114

CONN 16

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Event Codes Engine Control Event Code

135

Condition

E096

High Fuel Pressure

E171

Low Engine Oil Level

E172

High Air Filter Restriction

E194

High Exhaust Temperature

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E363

High Fuel Supply Temperature

E390

Fuel Filter Restriction

E539

High Intake Manifold Air Temperature

100

134

140

142

CONN 17 CONN 39

136

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

101

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

127 HVAC BOX

95

Low Engine Oil Refill Tank Level

E1000

High Left Intake Manifold Air Temperature

99 Form Number

144

REHS0970

Chassis Control:

RENR7871

TPMS Control:

RENR8344

Harness and Wire Symbols Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

CONN 19

A

Related Electrical Service Manuals Cross Reference for Electrical Connectors:

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

CONN 15

E540

Title

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

CONN 18 109

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

L-C12 3E-5179

AG-C4 111-7898

110

1

Part Number: for Connector Plug

126

129

Part Number: for Connector Receptacle

2 Plug

139

CIGAR LIGHTER

L-C12 3E-5179

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

137

143

125

128

112

DASH

Receptacle Pin or Socket Number

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

5A 9X-1123

Fuse (5 Amps)

Component Part Number

325-AG135 PK-14 Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

Wire Gauge Wire Color

ECM COMPARTMENT CONN 49

132

SEAT GP (119) CONNECTS TO “A” HARNESS BEHIND SEAT

124

131

119

122 133 104

CONN 50

120

134-2540 167-7801

Resistor Resistor

CAN Data Link 1 CAN Data Link 2 LH Turn RH Turn

103

SHIFTER GP

Resistor Specifications Component Description

Part No.

CONN 48

121

Resistance (Ohms)¹

106

120 ± 12

98

390 ± 19.5

¹ At room temperature unless otherwise noted.

138

118 130

123 141

102

STEERING WHEEL

FRONT INSIDE CAB

CAB FRONT

42 Page,

0041

111

HVAC BOX

Component

(Dimensions: 56 inches x 35 inches)

CONN 52

UENR1747-01 VOL 2 of 2

CID

CONN 44

*REAR VIEW

CONN 51

Component Identifiers (CID¹) Module Identifier (MID²) Chassis Control System (MID No. 087)

UENR1747-01 September 2013

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

J

R5-86

R6-86 R6-87

YL-16 WH-16 BK-16 GY-16

500-A28

BR-16

A B C D E F G H

A B C D E F G H

200-A298

684-A296 OR-14 604-A39 OR-16 136-A256 GN-16 A-C15 1733141 117-A300 958-A38 F710-A20 165-A23 998-A22 317-A21 103-A41 682-A297

H27 YL-14 YL-16 BR-16 YL-16 BR-16 YL-16 RD-16 BU-14 140-A212 BU-16 141-A33 PK-14 676-A284 PU-18 A571-A211 PU-18 A572-A249 PK-18

G

140-A212 BU-16 141-A33 PK-14 676-A284 PU-18 A571-A211 PU-18 A572-A249 PK-18 126-A116 126-A117 126-A118 126-A119 126-A120

RD-16 RD-16 RD-16 RD-16 RD-16

126-A114 126-A115 126-A137

RD-14 RD-14 RD-16

H29

170-A75 170-A76 170-A77 BK-14

H25 H25

F

H53

(97) TPMS ECM 169-0489

(95) CHASSIS ECM 262-1408 J1

170-A77 251-A71

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

+BATTERY GROUND

CAT DATALINK LOW CAT DATALINK HIGH

LF STRUT PRESS RF STRUT PRESS

E

A-C4 1607689

+BATTERY GROUND

LR STRUT PRESS RR STRUT PRESS

TPMS GREEN LAMP TPMS GREEN LAMP RETURN

TPMS RED LAMP TPMS RED LAMP RETURN

KEY SWITCH INPUT

D

GROUND +BATTERY

892-A128 893-A129 859-A102 858-A103 170-A75 251-A69

861-A104 860-A105

RS-232 TX2 RS-232 RX2

B

DIGITAL SENSOR RETURN

J2

KEY SWITCH (ON) ENGINE SPEED SENSOR + ENGINE SPEED SENSOR COOLING FAN SPEED SNSR+ COOLING FAN SPEED SNSR-

RD-16 BK-16

CAT DATA LINK HIGH

YL-16 GY-16

XMSN DOWNSHIFT SOL BATTERY - (GND)

RD-16 BK-16

TOS TOS TOS TOS

1 1 2 2

+ + -

CAT DATA LINK LOW +5V SENSOR RETURN

PU-16 PK-16

BATTERY - (GND) SUPPL ST PRELUBE RELAY HEADLAMP SENSE ECM LOCATION 0

FUEL LEVEL SENDER BATTERY + (24V) ECM LOCATION ENABLE (GND) ARC SWITCH (ON) COMPRESSION BRAKE ON OFF

635-A109 BU-16 J841-A108 YL-16

308-A110

BATTERY + (24V) BATTERY + (24V) ARC SWITCH (OFF) DRIVE GEAR SELECT DOWN DRIVE GEAR SELECT UP TCS TEST SW +8V SENSOR SUPPLY +8V SENSOR RETURN BATTERY + (24V) BATTERY + (24V) TCS PROPN SOL COOLING FAN SOL SOL RETURN (PROPN DRV 1-4) HOIST RAISE SOL HOIST LOWER SOL

YL-16

SOL RETURN (PROPN DRVR 11 & 12)

SOL RETURN (PROPN DRVR 9-12) BATTERY - (GND) BATTERY - (GND) TCS PROPN SOL (LEFT) LOCKUP CLUTCH SOL SOL RETURN (PROPN DVR 5-8) PARK BRAKE SOL TCS PROPN SOL (RIGHT)

251-A70 170-A76

BK-16 RD-16

AUTOLUBE SOL ACCUM BLEED RELAY ARC CONTROL SOL STR SYS DISABLE SOL +10V SENSOR SUPPLY BATTERY - (GND)

H53

KEY START (CRANK POS) SS/PRELUBE/QUICK RELAY XMSN UPSHIFT SOL ON/OFF DRIVER RETURN 01 BACKUP ALARM SERV BRAKE ACCUM CHARGE SOL START RELAY DOWNSHIFT SOL RETURN BRAKE LIGHT RELAY CRANK LOCKOUT LAMP BACKUP LIGHT RELAY MACHINE LOCKOUT LAMP DIVERTER RELAY R TERMINAL HOIST LEVER SENSOR BODY POSN SENSOR/BODY UP SW TORQUE CONV OIL TEMP SENSOR SECONDARY BRAKE PEDAL

RETARDER LEVER SEC STR PRESS SW BRAKE OIL TEMP SENSOR

XMSN GEAR 1 XMSN GEAR 2 RR WHEEL SPEED LR WHEEL SPEED SHIFT LEVER XMSN XMSN XMSN XMSN GEAR GND

F418-A66 F419-A65

GN-16 YL-16

SENSOR SENSOR SENSOR GEAR 3 GEAR 4 GEAR 5 VERIFY

XMSN CHARGE FILTER BYPASS SW SERV BRAKE PRESS SW SEC BRAKE PRESS SW BACKLIGHT DECREMENT CRANK LOCKOUT SW PRIMARY STEERING PRESS SW SERV BK ACCUM PRESS SW SECONDARY STR TEST BRAKE FILTER BYPASS ENG OIL ENG OIL HOSE DETN

SW SW SW SW

MACHINE LOCKOUT SW BACKLIGHT INCREMENT

GROUND

E972-A123

A-C3 1471445

BU-16

J2

704-A146 202-A150

GY-16 BK-16

E900-A158 E901-A159 E906-A160 E907-A161

BK-16 BK-16 BK-16 BK-16

219-A173 219-A174 251-A69 251-A70 251-A71

BK-16 BK-16 BK-16 BK-16 BK-16

WH-16 GN-16 OR-16 GY-16

403-A207

GN-16

PK-16

126-A116 RD-16 219-A174 BK-16 K986-A280 PK-18 772-A278 BR-16

126-A117 RD-16 126-A120 RD-16 K985-A279 BR-18 708-A80 YL-16 K742-A81 OR-16 700-A111 PK-16 F975-A272 OR-16 J765-A226 BU-16 126-A119 RD-16 126-A118 RD-16 773-A213 GY-16 G877-A270 YL-16 H801-A273 PU-16 G704-A149 YL-16 G705-A148 GN-16 J805-A210 H803-A96 202-A154 202-A152 774-A163 705-A122 H802-A169 A958-A172 775-A164

YL-16 BU-16 BK-16 BK-16 YL-16 PK-16 GY-16 WH-16 BR-16

892-A128 892-A126

893-A129 893-A127

BK-16

251-A72 BK-14 251-A245 BK-14

403-A205 403-A206

GN-16 GN-16

GN-16 GN-16

A958-A172 E718-A252 E750-A170 E790-A197

PK-16

126-A137 RD-16 200-A182 BK-16 200-A185 BK-16 200-A186 BK-16 200-A187 BK-16 200-A188 BK-16 200-A253 BK-16 200-A268 BK-18 200-A286 BK-16 201-A34 BK-16 201-A195 BK-16 202-A154 BK-16 202-A157 BK-12 219-A175 BK-16 251-A72 BK-14 251-A245 BK-14 306-A238 GN-16 327-A168 PK-16 331-A292 OR-16 403-A206 GN-16 426-A242 BR-16 432-A44 PK-16 444-A171 BU-16 446-A218 PU-16 447-A162 PK-16 635-A109 BU-16 636-A107 GN-16 703-A147 BU-16 704-A146 GY-16 705-A122 PK-16 721-A140 BR-16 722-A141 WH-16 723-A142 OR-16 724-A143 YL-16 725-A144 GN-16 726-A145 BU-16 728-A243 BU-16 767-A221 WH-16 769-A166 BU-16 770-A165 GN-16 771-A251 PU-16 773-A213 GY-16 774-A163 YL-16 775-A164 BR-16 858-A103 GY-16 859-A102 YL-16 860-A105 PK-16 861-A104 PU-16 892-A68 BR-16 893-A134 GN-16 921-A208 WH-16 922-A209 BR-16 998-A222 BR-16 A958-A172 WH-16 E718-A252 PK-16 E750-A170 PU-16 E790-A241 PK-16 E900-A158 WH-16 E901-A159 GN-16 E906-A160 OR-16 E907-A161 GY-16 F975-A217 OR-16

GN-16 GN-16 GN-16 GN-16

WH-16 PK-16 PU-16

E790-A241 PK-16 E790-A36 PK-16 E900-A158 WH-16 E901-A159 GN-16 E906-A160 OR-16 E907-A161 GY-16 E972-A123 BU-16 F418-A66 GN-16 F419-A65 YL-16 F772-A32 WH-16

F975-A272

OR-16

F975-A84 OR-16 F975-A217 OR-16 G704-A149 G705-A148 G731-A193 G834-A266 G835-A267 G877-A270 H420-A263

GY-16

H801-A273

BR-16 WH-16

PU-16

H803-A96

BU-16

426-A242 BR-16 771-A251 PU-16 E718-A252 PK-16 644-A282 OR-18 T782-A231 OR-16

J765-A226 J765-A255

BU-16 BU-16

G704-A149 G705-A148

PU-16 PU-16

BU-16 BU-16

GN-16 OR-16 YL-16

J764-A48 BR-16 J764-A229 BR-16 J765-A219 J765-A274 J765-A224

J725-A257 GN-16 J726-A258 OR-16 J727-A259 YL-16 J764-A229 BR-16 J765-A67 BU-16 J765-A224 BU-16 J765-A225 BU-16 J765-A248 BU-16 J805-A210 YL-16 J840-A106 WH-16 J841-A108 YL-16 K952-A214 BR-16 K988-A240 WH-16

BU-16 BU-16 BU-16

J765-A67 BU-16 J765-A225 BU-16 J765-A248 BU-16 J765-A216 BU-16

728-A243 BU-16 432-A44 PK-16 BR-16 YL-16 GN-16 PU-16

J805-A210 J840-A106 J841-A108 J887-A288 K742-A81 K748-A198 K952-A214 K985-A279 K986-A280 K988-A240 K992-A83 L904-A276 L912-A138 L913-A139 M996-A78 M997-A79 P910-A135 R816-A247 R971-A204 T749-A223 T750-A230 T782-A231 T783-A233 T784-A234

J725-A257 GN-16 643-A283 GN-18 BR-16

A-C1 1471446

H25

YL-16 WH-16 YL-16 PU-18 OR-16 OR-16 BR-16 BR-18 PK-18 WH-16 PU-16 BU-16 WH-16 OR-16 PK-16 PU-16 BR-16 PK-16 YL-16 YL-16 BR-16 OR-16 PU-16 GN-16

YL-16 GN-16

G834-A266 PU-16 G835-A267 OR-16 G877-A270 YL-16 H420-A263 PU-16 H801-A167 PU-16 H801-A271 PU-16 H802-A169 GY-16 H803-A45 BU-16

GY-16

H803-A97 H803-A45 J725-A257 J726-A258 J727-A259

BR-16

YL-16 GN-16 GY-16 PU-16 OR-16 YL-16 PU-16

H801-A167 H801-A271 H802-A169

GN-16 BU-16 PU-16 OR-16 YL-16 GN-16 BU-16

102-A18 102-A265 118-A27 200-A189 200-A194 308-A85 308-A88 320-A13 500-A28 575-A24 591-A25 592-A62 592-A63

H25

L904-A276 L912-A138 L913-A139 R971-A204

BU-16 WH-16 OR-16 YL-16

T749-A223 T750-A230 T782-A231 T783-A233 T784-A234

YL-16 BR-16 OR-16 PU-16 GN-16

317-A21 322-A15 329-A261 365-A260 604-A39 612-A29 682-A297 684-A296 727-A37 801-A220 F710-A20

YL-16 GY-16 YL-16 YL-16 OR-16 GY-16 BU-14 OR-14 GN-16 PK-16 BR-16

BU-16 BU-16

592-X58

BU-16

165-X67 165-X68

YL-16 YL-16

PK-14

BU-16 GN-16 YL-16 BR-16 PU-18 OR-16 WH-18 PK-16 PU-16 RD-14 RD-14 GY-16 BK-16 BK-16 YL-16 YL-16 OR-16 BR-16 YL-16 WH-16

202-A155 893-A124 892-A125 K742-A81

A-C7 9X0145

BK-16 GN-16 BR-16 OR-16

170-X32 175-X60 177-X66 179-X13 194-X50

165-A100 YL-16 708-A80 YL-16 J764-A48 BR-16 103-A50 RD-16 M996-A78 PK-16 M997-A79 PU-16 124-A98 GN-14 150-A113 RD-14 676-A284 PU-18 150-A244 RD-14 102-A55 RD-14 105-A6 RD-16 170-A12 115-A11 129-A287

RD-14 RD-16 BU-18

X-C10 7X6222

200-X41

124-X31 GN-14 150-X9 RD-14 676-X76 PU-18

592-X58

BU-16

150-X72 RD-14 102-X1 RD-14 105-X7 RD-16

676-X76

A-C8 1886210

BU-18

177-A61

RD-4

1

X-C11 1275483 177-X66

RD-4

141-A228 PK-14 A571-A211 PU-18 200-A196 BK-18 A572-A250 PK-14

A-C28 3E3376

676-X27 676-X77

1 2 3 4

129-A290 BU-18 129-A291 BU-18 J887-A288 PU-18 M728-A289 WH-18

1 5 2 4 3

102-A55 RD-14 103-A49 RD-16 105-A6 RD-16 113-A199 RD-16 115-A11 RD-16 118-A60 GY-16 120-A302 YL-14 124-A98 GN-14 179-A82 BU-16 308-A87 YL-16 410-A57 WH-16 508-A1 PU-16 509-A2 WH-16 511-A3 BR-16 512-A4 GN-16 602-A5 WH-16 614-A301 PU-18

112-X2 112-X3 177-X5 177-X6

PU-12 PU-12 RD-12 RD-12

BU-16 BU-16

117-X71 614-X75 641-X73 658-X74 676-X77

PU-18 PU-18

141-AJ1 PK-14 A571-AJ2 PU-18 200-AJ3 BK-18 A572-AJ4 PK-14

592-X57 200-X59

A B C D E

BU-16 YL-16 GN-16

PAYLOAD DOWNLOAD PORT

141-AJ1 PK-14 A571-AJ2 PU-18 200-AJ3 BK-18 A572-AJ4 PK-14

CONN 44

1 2

YL-16

T749-A223 T750-A230 T782-A231 T783-A233 T784-A234

YL-16 BR-16 OR-16 PU-16 GN-16

RD-18

16

H35

SPARE 17

10A

10A

15A

10A

102-X1

18

RD-14

20

103-X23

RD-16

HORN 21

10A

10A

22

EGRESS LIGHTS

114-X22

23

15A

15A

24

121-X21 177-X6 177-X5

BUSS POINT 2

308-X54 200-X46

RD-12 RD-12

112-X2 112-X3

103-X23 RD-16 114-X22 RD-16 118-X11 GY-16 120-X78 RD-14 121-X21 RD-14 136-X10 GN-16 140-X34 BU-16 141-X30 PK-14 177-X5 RD-12 177-X6 RD-12 179-X13 BU-16

WA-C3 1607690

170-WA2 RD-18 202-WA15 BK-18 308-WA11 YL-18 403-WA13 GN-18 N957-WA19 PK-18 N960-WA18 N979-WA17 N970-WA20 N973-WA21

BTRY + BTRY KEYSWITCH ON R-TERM RS-232 TXD RS-232 RXD RS-232 GND RS-232 DTR RS-232 DCD -

CBL - COAX

BK-18 BK-18

N957-WA19 N960-WA18 N970-WA20 N973-WA21 N979-WA17

YL-18 YL-18

N957-WA19

N960-WA18 N970-WA20

RD-18 RD-18

BK-18

YL-18

1 2 3 4 5 6 7 8 9 10 11 12

OR-18 GN-18 YL-18 BR-18

893-WA4 892-WA5

(108) PRODUCT LINK RADIO 263-9088

PK-18 OR-18 YL-18 BR-18 GN-18

N973-WA21 N979-WA17

GN-18 BR-18

PK-18

OR-18 YL-18

BR-18 GN-18

170-WA3 RD-18 202-WA16 BK-18 308-WA12 YL-18 403-WA14 GN-18

GN-18

BR-18 GN-18

1 2 3 4 5 6 7 8 9 10 11 12

WA-C1 3E5179 170-WA1 202-WA9 308-WA8 403-WA10 893-WA4 892-WA5

170-WA3

RD-18 BK-18 YL-18 GN-18 GN-18 BR-18

403-WA14

202-WA16

308-WA12

112-X65

YL-16 BK-16

1 2

BK-18 BK-18

177-X5 177-X6

PU-12 PU-12 PU-14

177-X55

RD-14

177-X66

RD-4

A-C11 1835785 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

H47

103-A49 RD-16 120-A302 YL-14 179-A82 BU-16 200-A189 BK-16 200-A194 BK-16 320-A13 OR-16 500-A28 BR-16 508-A1 PU-16 509-A2 WH-16 511-A3 BR-16 512-A4 GN-16

RD-18 GN-18

BK-18

YL-18

(96) PRODUCT LINK (PL300) ECM 262-1421 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

118-A58 118-A59 CDL HIGH CDL LOW

RS232 PORT1-TXD

118-A58 118-A59

H41

GY-16

A572-A40 PK-14 A700-A178 OR-16 E790-A241 PK-16 F702-A179 GN-16 F710-A20 BR-16 F717-A180 YL-16 H420-A263 PU-16 J725-A257 GN-16 J726-A258 OR-16 J727-A259 YL-16 J765-A67 BU-16 J765-A225 BU-16 J765-A248 BU-16 J805-A210 YL-16 K988-A240 WH-16 L912-A138 WH-16 L913-A139 OR-16 M728-A289 WH-18 T749-A223 YL-16 T750-A230 BR-16 T782-A231 OR-16 T783-A233 PU-16 T784-A234 GN-16 X971-A215 OR-18

(99) CAB GROUND

R971-A204 H803-A45 801-A220 446-A218 201-A195 682-A297 658-A299 641-A303 684-A296

YL-16 BU-16 PK-16 PU-16 BK-16 BU-14 BR-14 OR-14 OR-14

H47

(93) REAR VIEW CAMERA

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

126-A137 447-A162 635-A109 636-A107 175-A43

RD-16 PK-16 BU-16 GN-16 PK-18

L904-A276 BU-16 202-A275 BK-16 J840-A106 WH-16 J841-A108 YL-16 858-A103 GY-16 859-A102 YL-16 860-A105 PK-16 861-A104 PU-16 703-A147 BU-16 704-A146 GY-16 705-A122 PK-16 G835-A267 OR-16 G834-A266 PU-16 506-A9 PU-16 721-A140 BR-16 722-A141 WH-16 723-A142 OR-16 724-A143 YL-16 725-A144 GN-16 726-A145 BU-16 921-A208 WH-16 922-A209 BR-16 G705-A148 GN-16 G704-A149 YL-16 432-A44 PK-16

VIDEO GND + 12 VDC FEED GND

614-P4

PU-18

676-P5

PU-18

1 2 3 4 5 6 7 8 9 10

RS232 PORT1-RXD RS232 PORT1-DTR

118-A27 118-A60 124-A98 308-A85 308-A87 308-A88 410-A57 592-A269 610-A19 614-A301 619-A17

RS232 PORT1-DCD RS232 PORT1-GND

(98) FLASHER 24V 8D-6946 115-F1

103-F3 115-F1 200-F34 320-F5 537-F2 602-F4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

GY-16 GY-16 GN-14 YL-16 YL-16 YL-16 WH-16 BU-16 OR-16 PU-18 GN-16

R-TERM

RD-16

602-F4

WH-16

H40 BTRY-

KEYSWITCH ON

200-A89 200-A192 515-A92 516-A93 517-A94 592-A91 A524-A90 C547-A95

GN-16 GN-16

BK-16 BK-16 GY-14 GN-14 BU-14 BU-16 BR-16 OR-14

CABLE AS RAD 251-4169

COAX CORE COAX SAFEGUARD RED WHITE

108-A285 200-A286 612-A294

BULKHEAD 251-4243 COAX CORE COAX SAFEGUARD RED WHITE

A-C30 1552273 BU-14 BK-16 GY-16

CABLE AS CAM 261-3223

H43

GN-16 OR-16

102-G32

RD-14

611-G94 605-G77 606-G87

PU-14 YL-16 GY-16

102-A18 RD-14 102-A55 RD-14 102-A265 RD-14

102-A56

105-A6 RD-16 105-A235 RD-16

105-A239

118-A27 118-A60 118-A58 118-A59

YL-16 YL-16 YL-16 WH-16 BU-16 OR-16 GN-16 GN-16 PU-18

RD-14

BK-16

BU-16

GN-16

200-F45 200-F26 200-F34

GY-16 GY-16

BK-16 BK-16 BK-16

102-F11

RD-14

611-F12 605-F18 606-F20

PU-14 YL-16 GY-16

A513-F30 PK-16 G731-F8 GY-16 J765-F7 BU-16

RD-16 RD-16 BK-16 OR-16 GN-16 WH-16

G731-F8 J765-F7

537-F19 GN-16 537-F2 GN-16

575-F9 YL-16 591-F22 WH-16 592-F29 BU-16 602-F4 WH-16 605-F18 YL-16 606-F20 GY-16 611-F12 PU-14 619-F13 GN-16

115-F1 RD-16 537-F31 GN-16

1 2 3 4 5 6 7 8

118-F17 118-F23

320-F5 OR-16 501-F14 GN-16 502-F10 OR-16 506-F16 PU-16 508-F27 PU-16 509-F28 WH-16 511-F24 BR-16 512-F25 GN-16

590-F21

GY-16 GY-16

118-F23 200-F26 508-F27 509-F28 511-F24

GY-16 BK-16 PU-16 WH-16 BR-16

RD-14 RD-14

102-G1

H43

102-G32 RD-14 115-G2 RD-16 537-G17 GN-16 605-G77 YL-16 606-G87 GY-16 611-G94 PU-14 A-C10 1030213

GY-16 GY-16 GY-16 GY-16

102-A56 115-A11 124-A98 136-A99 140-A212 141-A33 200-A89 200-A191

GN-14 GN-16 BU-16 PK-14 BK-16 BK-16

200-A192

BK-16

410-A57

893-A132 892-A133

308-A85 YL-16 308-A87 YL-16 308-A88 YL-16 308-A110 YL-16 308-A237 YL-16

308-A86 326-A264 410-A57 515-A92 516-A93 517-A94 521-A112 592-A91 592-A269 605-A46 606-A47 610-A19 611-A52

614-A201 614-A202 614-A301 619-A54 619-A53 619-A17

YL-16

RD-16 WH-16 GY-14 GN-14 BU-14 YL-16 BU-16 BU-16 YL-16 GY-16 OR-16 PU-14

PU-16 PU-16 PU-18

136-A99 GN-16 140-A212 BU-16 141-A33 PK-14 200-A191 BK-16 200-A192 BK-16 200-A200 BK-14 202-A277 BK-16 307-A10 OR-16 308-A110 YL-16 614-A202 PU-16

PU-16

GN-18 OR-18 PU-18 PU-18 PK-16 BR-16 BR-16 GN-16 BR-16

A700-A178 OR-16 998-A176 BR-16 F702-A179 GN-16

A B C

308-A86

YL-16

136-A99

GN-16

124-A98 515-A92 516-A93 C547-A95 517-A94 644-A282 643-A283

GN-14 GY-14 GN-14 OR-14 BU-14 OR-18 GN-18

202-A277 772-A278

OR-18 BK-18 WH-18

+V GROUND SIGNAL

BK-16 BR-16

326-A264

RD-16

113-A199

RD-16

CONN 48

(115) CAN DATA LINK RESISTOR 2 134-2540

G-C2 9X4391

A B C

OR-18 BK-18 WH-18

+V GROUND SIGNAL

A B C

A B C

(114) CAN DATA LINK RESISTOR 1 134-2540

102-G89 115-G96

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

(121) SECONDARY BRAKE PEDAL SENSOR 204-7949

A-C36 1552267 F975-A84 OR-16 J765-A274 BU-16 K992-A83 PU-16

676-A284 PU-18 140-A212 BU-16 141-A33 PK-14 A571-A211 PU-18 A572-A249 PK-18 605-A46 YL-16 606-A47 GY-16 611-A52 PU-14 610-A19 OR-16 K985-A279 BR-18 K986-A280 PK-18 676-A281 PU-18 700-A111 PK-16 521-A112 YL-16 F717-A180 YL-16

(123) THROTTLE POSITION SENSOR 204-7949

A-C29 1552267

GN-16 BR-16

200-A200 BK-14 200-A191 BK-16 614-A203 PU-16 307-A10 OR-16 105-A239 RD-16 X971-A215 OR-18

A524-A90 BR-16 A571-A211 PU-18 A572-A249 PK-18 C547-A95 OR-14 F717-A180 YL-16 J765-A219 BU-16 K985-A279 BR-18 K986-A280 PK-18 P910-A135 BR-16 X971-A215 OR-18

GN-18 OR-18 PU-18 PU-18 PK-16 BR-16 BR-16 GN-16 BR-16 BR-16

WH-16

998-A177 BR-16 J765-A219 BU-16

GN-16 GN-16 GN-16 643-A283 644-A282 676-A281 676-A284 700-A111 772-A278 892-A133 893-A132 998-A177

RD-14 RD-16

592-A269 BU-16 P910-A135 BR-16 592-A91 BU-16 A524-A90 BR-16 200-A89 BK-16

614-A203

410-G62

893-G80 892-G78

RD-14 RD-16

GN-16

GN-14 136-G55 GN-16 136-G117 GN-16

GN-16 BR-16

592-G114 BU-16 P910-G73 BR-16 592-G83 BU-16 A524-G84 BR-16 200-G85 BK-16 998-G72 BR-16 J765-G123 BU-16 308-G61

YL-16

136-G122

GN-16

124-G11 515-G44 516-G45 C547-G46 517-G47 644-G131 643-G133

GN-14 GY-14 GN-14 OR-14 BU-14 OR-18 GN-18

200-G7 BK-14 200-G13 BK-16 614-G40 PU-16 307-G38 OR-16 105-G3 RD-16 X971-G90 OR-18 202-G115 772-G116

BK-16 BR-16

308-G61

YL-16

BK-18 BK-18 BK-16 BK-18

308-G39 308-G59 308-G60

326-G86 410-G62 515-G44 516-G45 517-G47

YL-16 YL-16 YL-16

708-X28

PU-16

521-G24 521-G49

YL-18 YL-16

113-G41

RD-16

537-G17

GN-16

537-G14 537-G15

GN-16 GN-16

200-G57

BK-18

308-G59 410-G62

YL-16 WH-16

592-G83 BU-16 592-G114 BU-16

YL-16

165-X24 YL-16 J764-X33 BR-16 M996-X35 PK-16 K742-X38 OR-16

RD-4

708-AM5

PU-16

BU-14 BK-16 GY-16

1 2 3

+V GROUND SIGNAL

YL-16 165-AM16

J764-AM15

(122) SHIFT LEVER SENSOR 351-6944

YL-16

BR-16

676-AM6

PU-16

708-AM5

YL-16

J764-AM4 BR-16 708-AM5 YL-16 676-AM6 PU-16 165-AM7 YL-18 K742-AM8 OR-16 J764-AM9 BR-16

J764-AM9 BR-16 J764-AM4 BR-16 J764-AM2 BR-16 J764-AM11 BR-16

200-G105 200-G106 200-G107

BK-18 BK-18 BK-18

605-G104 605-G103

YL-16 YL-16

606-G87 606-G93

GY-16 GY-16

606-G19 606-G64

GY-16 GY-16

606-G64

GY-16

606-G101 606-G102

GY-16 GY-16

614-G21

PU-14 PU-14

A B C

BK-16 RD-16 BU-16

503-F15

BR-16

577-F46 577-F47

PU-16

611-G65

PU-18 PU-16 PU-18

614-G25

PU-18

RD-16

113-G36

RD-16

676-G23 676-G12

WH-16 GY-16

PU-18 PU-18

GN-18 OR-18 676-G5 PU-18 676-G8 PU-18 676-G66 PU-18 676-G130 PU-18 676-G4 PU-18 676-G10 PU-18 676-G18 PU-18 676-G27 PU-18 676-G33 PU-18 676-G109 PU-18 676-G110 PU-18

BR-16

A524-G84 BR-16 A571-G112 PU-18 A572-G113 PK-18 C547-G46 OR-14

X971-G90

OR-18

Y787-G71

WH-16

GN-18

H38

GY-16 GY-16 GY-16

X971-G52 X971-G82

OR-18 OR-18

Y787-G68 Y787-G97

WH-16 WH-16

Y787-G67

WH-16

Y788-G75

GY-16

Y788-G74

GY-16

308-G39 YL-16 326-G86 RD-16 307-G38 OR-16 105-G3 RD-16

614-G31 PU-18 676-G4 PU-18

165-AM10 YL-16 J764-AM11 BR-16 M996-AM12 PK-16

+V SPLY GROUND TRIGGER #1 TRIGGER #2 TRIGGER #3 NO CONN

1 2 3

+V GROUND SIGNAL

1 2 3 4

(124) SHIFT CONTROL GP 300-6862

RH CONSOLE

PU-18 PU-18

520-G48

WH-16

520-G48

WH-16

GN-16

D5

576-F38 503-F15 118-F43 503-F15

PU-16 PU-16

PK-16 BR-16 GY-16 BR-16

118-F40 576-F38 577-F35 578-F39 A611-F37

GY-16 PK-16 PU-16 BU-16 PU-14

102-F11 537-F19 590-F21 605-F18 606-F20 619-F13

RD-14 GN-16 GY-16 YL-16 GY-16 GN-16

B7

D7

16

15

14

13

12

11

10

9

8

7

6

320-8150 304-7866 291-6215 241-8879 333-9097 267-8953 276-9466 361-2516 352-2194 276-9463

V

162-7264

5

A4

10A

C8

D8

B8

YL-14

B9

SPARE

WIPER PARK DISABLE RELAY 248-2841

A5

10A

SPARE A6

15A

A7

SPARE

C10

D10

B10

A8

15A

SPARE A9

10A

SPARE A10

10A

SPARE

0

ANTENNA 9W-3072

BK-16

577-F35 102-F11 A611-F37 619-F13 576-F38

PU-16 RD-14 PU-14 GN-16 PK-16

578-F39 118-F40 605-F18 537-F19 606-F20 590-F21

BU-16 GY-16 YL-16 GN-16 GY-16 GY-16

H

SPARE

D9

(141) STEERING COLUMN SWITCH 246-2669 1 2 3 4 5 6 7 8 9 10 11 12

WIPER HIGH FLASH TO PASS HIGH BEAM HEADLAMP/TAIL WIPER LOW WASHER WIPER B+ LEFT TURN TURN SW RIGHT TURN INTMT WIPER

G

676-G5

(135) HAZARD SWITCH 236-4616 1 2 3 4 5 6 7 8 9 10

K985-G126 J765-G124 K986-G127

A-C12 1552273 501-A8

4 5 6 7 8 9 10

605-G104 606-G101

410-G62 308-G59

(100) INSTRUMENT CLUSTER 275-2127 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

YL-16 GY-16

PU-16

WH-16 GY-16 WH-16 YL-16

515-A92 516-A93 522-A101 A524-A90 200-A192 517-A94 592-A91 200-A89 592-A73 C547-A95

200-A89 200-A192 515-A92 516-A93 517-A94 592-A91 A524-A90 C547-A95

H42

BTRY (+) BTRY GND

BK-16 BK-16 GY-14 GN-14 BU-14 BU-16 BR-16 OR-14

605-G103 200-G106

YL-16 BK-18

CAN HIGH CAN LOW CAN SHIELD

200-CA9 BK-16 200-CA10 BK-14 200-CA17 BK-18

HORN DRIVER KEY SW

515-CA2

GY-14

515-CA3 515-CA4

GY-14 GY-14

515-CA2 GY-14 516-CA5 GN-16 522-CA6 WH-16 A524-CA11 BR-18 200-CA8 BK-14 517-CA12 BU-16 592-CA13 BU-18 200-CA14 BK-14 592-CA16 BU-18 C547-CA15 OR-16

592-CA13 592-CA16

(116) LH TURN RESISTOR 167-7801 G-C22 1552269

BU-18 BU-18

592-CA1

A524-CA11 C547-CA15

1 2

CA-C3 2603157 517-CA12 BU-16 516-CA5 GN-16 C547-CA15 OR-16 515-CA3 GY-14 CA-C4 1552269 515-CA4 GY-14 200-CA10 BK-14

516-CA5 GN-16 517-CA12 BU-16 522-CA6 WH-16

1 2

F717-G70 YL-16 998-G72 BR-16

614-G43

PU-18

676-G16

PU-18

1 2 3 4 5 6 7 8 9 10

614-G134 676-G135 676-G136 614-G137

520-G48 521-G49

WH-16 YL-16

614-G35 676-G27 676-G18 521-G24

PU-18 PU-18 PU-18 YL-18

1 2 3 4 5 6 7 8 9 10

892-G78 BR-16 893-G80 GN-16 Y787-G68 WH-16 Y788-G75 GY-16

(113) BLOWER RESISTOR 257-5029

(105) BLOWER MOTOR 275-6706 1 2

MOTOR

BR-18 OR-16

200-CA9

BK-16

522-CA6

WH-16

D

T

BK-18

1 2 3 4

POWER SIGNAL

(146) WATER VALVE 275-6691

GROUND

HVAC

C

(142) TCS TEST SWITCH 232-0314 G-C5 2234778

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8

LOW MED 1 MED 2 HIGH

1 2 3 4 5 6 7 8 9 10

140-G58 BU-16 X971-G52 OR-18

614-G42 PU-18 200-G92 BK-18 676-G6 PU-18 X971-G82 OR-18

1 2 3 4 5 6 7 8 9 10

J765-G79 BU-16 700-G69 PK-16

614-G51

PU-18

676-G26

PU-18

WIRE GROUP COLOR DESCRIPTIONS GROUND CIRCUIT WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

(140) SECONDARY STEERING SWITCH 236-4615 G-C8 2234778 (101) MESSENGER 247-7036

113-G9 RD-16 200-G54 BK-18 308-G60 YL-16

1 2 3 4

(134) FRONT BRAKE SWITCH 255-0020 G-C14 2234778

(137) HEATED MIRROR SWITCH 236-4630 G-C23

2234778

PU-18 PU-18 PU-18 PU-18

E

(145) HVAC THERMOSTAT 3E-5464

BU-18

1 2 3 4 5 6 7 8 9 10

BATTERY (+) BATTERY (-) KEYSWITCH PWM INPUT CAT DATA LINK CAT DATA LINK + CAN HI CAN LO

J765-G81 P910-G73

PU-18

676-G33

PU-18

STARTING CIRCUIT START AID CIRCUIT

1 2 3 4 5 6 7 8 9 10

BU-18 BR-16

614-G37

VOLTAGE CONVERTER OUTPUT CIRCUIT

CHASSIS / AWD CIRCUIT ENGINE CONTROL CIRCUIT HEATER AND AIR CONDITIONER CIRCUIT TURN SIGNAL / WIPER WASHER CIRCUIT CAT DATA LINK RS-232 / RS-485 DATA LINK CAN DATA LINK D

(129) COMPRESSION BRAKE SWITCH 278-8040 G-C4 2234778

G-C19 1552264 202-G115 772-G116

BK-16 BR-16

136-G117 C981-G118 614-G119 676-G120 676-G121 C981-G118

GN-16 GN-18 PU-18 PU-18 PU-18 GN-18

PAYLOAD CONTROL CIRCUIT

B

OTHER COLOR DESCRIPTIONS

1 2 3 4 5 6 7 8 9 10

HIGHWAYS

SYMBOL

2

DESCRIPTION CIRCUIT CONNECTED CIRCUIT NOT CONNECTED

RD-14 BK-14 BR-14

GY-14 GN-14 WH-14 BR-16 BK-16 BU-14 BU-16 BK-16 BU-16 OR-14

HIGH BEAM PARK LAMPS

G-C13 1552269

644-G131 OR-18 J765-G132 BU-16 643-G133 GN-18

P

B+

CA-C1 1642336 1 2 3 4 5 6 7 8 9 10 11 12

CA-C2 1552272 592-CA1 BU-18 A524-CA11 BR-18

(144) THROTTLE LOCK SWITCH 229-2580 G-C7 2234778

F

L TURN R TURN

(117) RH TURN RESISTOR 167-7801

GY-16 BK-18

H

CONN 53

200-CA14 BK-14 200-CA8 BK-14

606-G102 200-G107

MOTOR T

BK-16 GY-16 BR-16 OR-16

A-C26 1552252 522-A101 WH-14 592-A73 BU-16

G-C18 7X6222

L GND

GN-16

4 1 2 6 3 5

H41

CIGAR LIGHTER 145-0847

6 5 4 3

A B C

GN-16

200-A194 BK-16 118-A58 GY-16 500-A28 BR-16 502-A7 OR-16

(126) ARC ON/OFF SWITCH 284-3622 G-C24 2234778 1 BR-18 2 BU-16 3 PK-18

136-G55 GN-16 C471-G125 GN-18 614-G129 PU-18 676-G66 PU-18 676-G130 PU-18 C471-G125 GN-18

1

BK-14 WH-14 GY-14 GN-14 BU-14 BK-14

PU-18

(106) FRONT WIPER MOTOR 147-7985

ELECTRICAL CONNECTION TO MACHINE STRUCTURE

(143) TEMPERATURE SELECT SWITCH 127-4540

INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT

H#

CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT SPLICE

A F G M P X AJ AM CA WA

A3

10A

H41

DASH

A

A2

10A

SPARE

F-C1 1552252

BLOWER SWITCH BACKLIGHT 163-6508 G-C17 1552267

CHG DESCRIPTION HARNESS AS. 06 MAIN CAB 03 FRONT COMPONENTS 01 DASH PANEL 00 OVERHEAD 00 EGRESS LIGHT SWITCH JUMPER 05 CIRCUIT BREAKER 01 HEATED MIRROR JUMPER 00 RH CONSOLE 00 A/C UNIT 00 GEN 2 RADIO CABLE AS. 00 RADIO ANTENNA COAX

D6

SPARE

SPARE

CONNECTOR

PART NUMBER

C6

B6

A1

10A

WIPER RELAY 248-2841

1 2 3 4 5 6 7 8 9 10

RD-16 PU-16

102-G1 RD-14 610-G53 OR-16 614-G34 PU-18

(125) A/C ENABLE SWITCH 251-1198 G-C9 2234778

(128) BLOWER SWITCH 157-1361

592-G83 BU-16 A524-G84 BR-16 200-G85 BK-16

IDENT

D4

B5

(127) BACKLIGHT ADJUST SWITCH 284-3621 G-C15 2234778

OFF ON ST

C S B

2

2

501-F14

C4

B4

200-CA17

(139) KEY SWITCH 110-7887

R

1

1

PU-16 OR-16

WIPER HIGH RELAY 248-2841

12V RADIO DEALER INSTALLED FOR REFERENCE ONLY

113-G41 RD-16 200-G105 BK-18

614-G111 PU-18 676-G109 PU-18 676-G110 PU-18 A572-G113 PK-18

G-C12 1071984 614-G28 676-G10

PU-18

141-G108 PK-14 A571-G112 PU-18

YL-16 PU-16 OR-16 BR-16

KEY START SWITCH BACKLIGHT 163-6508 G-C16 1552273 1 124-G11 GN-14 6 515-G44 GY-14 5 516-G45 GN-14 4 C547-G46 OR-14 3 517-G47 BU-14 2 520-G48 WH-16

(120) HOIST POSITION SENSOR 351-6942

115-G88 614-G56

Y787-G67 Y788-G74

105-G3 RD-16 124-G11 GN-14 200-G85 BK-16 307-G38 OR-16 308-G39 YL-16 326-G86 RD-16 515-G44 GY-14 516-G45 GN-14 517-G47 BU-14 592-G83 BU-16 614-G28 PU-18 614-G31 PU-18 676-G4 PU-18 676-G10 PU-18 A524-G84 BR-16 C547-G46 OR-14

YL-16 J765-G79 BU-16 J765-G81 BU-18 J765-G124 BU-16 J765-G132 BU-16

WH-16

D3

F-C7 2757878

611-G65

676-G109 PU-18 676-G110 PU-18 892-G78 BR-16 893-G80 GN-16 998-G72 BR-16 A571-G112 PU-18 A572-G113 PK-18 F717-G70 YL-16 Y787-G68 WH-16 Y788-G75 GY-16

700-G69 PK-16 772-G116 BR-16 892-G78 BR-16 893-G80 GN-16

BU-16

B3

10A

G-C3 2234778

GN-16 BU-16 BK-18 BK-16 PU-18 PU-18 PU-18 PU-18

113-G9 RD-16 141-G108 PK-14 200-G54 BK-18 308-G60 YL-16 521-G24 YL-18 521-G49 YL-16 614-G35 PU-18 614-G43 PU-18 614-G111 PU-18 676-G16 PU-18 676-G18 PU-18 676-G27 PU-18

676-G6 PU-18 676-G16 PU-18 676-G26 PU-18 676-G120 PU-18 676-G121 PU-18 676-G135 PU-18 676-G136 PU-18

998-G72

577-F46 502-F10

120-F36

ANTENNA RIGHT SPEAKER + RIGHT SPEAKER GROUND LEFT SPEAKER + LEFT SPEAKER + BATTERY (12V) +B MEMORY

GY/PU GY/BK,PU/BK BK WH/GN WH/BK,BN/BK RD YL

8 7 3 2 1 6 5 4

D2

CBL-V1 COAX

F-C6 3E3388

614-G134 PU-18 614-G137 PU-18 643-G133 GN-18 644-G131 OR-18 676-G6 PU-18 676-G26 PU-18 676-G33 PU-18 676-G120 PU-18 676-G121 PU-18 676-G135 PU-18 676-G136 PU-18 700-G69 PK-16 772-G116 BR-16 C981-G118 GN-18 C981-G118 GN-18 J765-G79 BU-16 J765-G81 BU-18 J765-G132 BU-16 P910-G73 BR-16 X971-G52 OR-18 X971-G82 OR-18

614-G56 PU-16 614-G129 PU-18 614-G137 PU-18

676-G128 PU-18 676-G22 PU-18

326-G86

136-G117 140-G58 200-G92 202-G115 614-G37 614-G42 614-G51 614-G119

614-G42 PU-18 614-G43 PU-18 614-G51 PU-18 614-G111 PU-18

643-G133 644-G131

PU-18 PU-18

PU-16

614-G119 PU-18 614-G31 PU-18 614-G35 PU-18 614-G37 PU-18

PU-18

GY-16

578-F39 BU-16 611-F12 PU-14 A611-F37 PU-14

LOAD +BATTERY OUT

611-G65 PU-16 Y787-G67 WH-16 Y788-G74 GY-16

614-G28 PU-18 614-G34 PU-18 614-G134 PU-18 614-G29 PU-18

PU-18

614-G21 614-G40 614-G25

614-G138

OR-16

G-C6 1071984 AM-C2 2304013

GN-16 YL-16 PU-18

YL-16

G-C1 1552272

(131) DRIVE GEAR DOWN SWITCH

537-G14 605-G20 614-G29

605-G63

Y788-G100 OR-20 BR-20 YL-20 BU-20 WH-20 RD-20

GN-16 GY-16

676-G8

(132) DRIVE GEAR UP SWITCH

1 2 3 4 5 6

537-G15 606-G19

YL-16 YL-16

Y788-G76 Y788-G99

AM-C3 1552273

165-AM1 YL-16 165-AM10 YL-16 165-AM7 YL-18

K742-AM8 OR-16 M996-AM12 PK-16 M997-AM3 PU-16

VIDEO SIG VIDEO GND +12 VDC FEED GND

F-C4 1552267 WH-16 GY-16 GY-16

G-C10 2234778

605-G20 605-G63

611-G94 611-G95

118-F42

C2

B2

I

WASHER RELAY 248-2841

BRIGHT RELAY 248-2841

676-G130 PU-18 J765-G124 BU-16 K985-G126 BR-18 K986-G127 PK-18

YL-16 YL-16

Y787-G98

PU-16

165-AM16 YL-16 J764-AM15 BR-16 M996-AM12 PK-16 K742-AM8 OR-16

BR-16

SWITCHED B+ GROUND SIGNAL

102-G1 RD-14 115-G88 RD-16 136-G55 GN-16 610-G53 OR-16 614-G34 PU-18 614-G56 PU-16 614-G129 PU-18 676-G5 PU-18 676-G66 PU-18

605-G77 605-G91

G-C11 1740502 Y787-G98 WH-16 Y788-G100 GY-16

AM-C1 2818803

M997-AM3

1 2 3 4 5 6

592-G114 BU-16 200-G30 BK-16

YL-16

610-G53

BU-16 PU-16

577-F47 PU-16 575-F9 YL-16

(103) INTERMITENT WIPER DELAY MODULE 163-6088

RD-16 WH-16 GY-14 GN-14 BU-14

521-G50

676-G22 676-G23

G-C21 1740502 Y787-G71 Y788-G76

200-G54 200-G92 200-G30 200-G57

578-F39 506-F16

200-F45

102-G1 RD-14 115-G88 RD-16 136-G55 GN-16 200-G30 BK-16 537-G14 GN-16 537-G15 GN-16 592-G114 BU-16 605-G20 YL-16 606-G19 GY-16 610-G53 OR-16 614-G29 PU-18 614-G34 PU-18 614-G56 PU-16 614-G129 PU-18 676-G5 PU-18 676-G8 PU-18 676-G66 PU-18 676-G130 PU-18 J765-G124 BU-16 K985-G126 BR-18 K986-G127 PK-18

RD-16

K985-G126 BR-18 K986-G127 PK-18 P910-G73 BR-16

M997-X26

YL-16 GY-16 GN-16

D1

(136) HEADLAMP SWITCH 251-3539

200-G85 BK-16 202-G115 BK-16 307-G38 OR-16

J765-G123

676-AM6

H38

RD-14

115-G88

200-G7 BK-14 200-G13 BK-16

WH-16

676-G128 PU-18 140-G58 BU-16 141-G108 PK-14 A571-G112 PU-18 A572-G113 PK-18 605-G91 YL-16 606-G93 GY-16 611-G95 PU-14 610-G53 OR-16 K985-G126 BR-18 K986-G127 PK-18 676-G12 PU-18 700-G69 PK-16 521-G50 YL-16 F717-G70 YL-16

BU-16 BR-16 PU-16 BK-18 WH-16 RD-16 YL-16 YL-16

165-AM1 YL-16 J764-AM2 BR-16 M997-AM3 PU-16

B1

H39

113-G9 RD-16 113-G41 RD-16

RD-16

F717-G70

AM-C5 1552252

GY-16

A611-F37 PU-14 611-F12 PU-14

591-F22 118-F23 590-F21

140-G58 BU-16 141-G108 PK-14

H34

PU-18

605-F18 606-F20 619-F13

503-F15

YL-14 BK-16 GN-16

(118) RETARDER LEVER AS 242-8901

F-C3 1552273

RD-16

124-G11

H34

676-X27

RD-14 GN-16 GY-16

GY-16 GY-16 GY-16

502-F10 OR-16 506-F16 PU-16 575-F9 YL-16 576-F38 PK-16

H39

118-F17 GY-16 120-F36 YL-14 200-F45 BK-16 501-F14 GN-16 502-F10 OR-16 506-F16 PU-16 575-F9 YL-16 611-F12 PU-14 102-F11 537-F19 590-F21

118-F42 118-F43 118-F41

1 2

179-F6 BU-16 J765-F7 BU-16 G731-F8 GY-16

GY-16 BU-16

590-F21

(138) HORN SWITCH 2T-3360

F-C5 1552264 511-F24 BR-16 512-F25 GN-16 200-F26 BK-16 508-F27 PU-16 509-F28 WH-16 592-F29 BU-16 A513-F30 PK-16

C981-G118

1 2 3 4 5 6 7 8 9 10 11 12

GY-16 PK-16 PU-16 BU-16 PU-14

512-F25 GN-16 591-F22 WH-16 592-F29 BU-16 A513-F30 PK-16

115-G2 RD-16 115-G96 RD-16

RD-16

200-A200 BK-14 202-A277 BK-16 307-A10 OR-16

A-C31 3E3382 1 2 3 4 5 6

200-F33

F-C8 3E3388

113-A199 RD-16 115-A11 RD-16

A571-A211 PU-18 A572-A249 PK-18 F975-A84 OR-16 J765-A219 BU-16 J765-A274 BU-16 K985-A279 BR-18 K986-A280 PK-18 K992-A83 PU-16 P910-A135 BR-16

GN-16 GN-16 PU-16 BR-16

118-F40 576-F38 577-F35 578-F39 A611-F37

H38

577-F35

F-C2 1552269 200-F34 BK-16 320-F5 OR-16

102-F11 RD-14 118-F17 GY-16 120-F36 YL-14 179-F6 BU-16 200-F45 BK-16 501-F14 GN-16 502-F10 OR-16 506-F16 PU-16 537-F19 GN-16 575-F9 YL-16 605-F18 YL-16 606-F20 GY-16 611-F12 PU-14 619-F13 GN-16

120-F36 YL-14 179-F6 BU-16

501-F14 GN-16 575-F9 YL-16 591-F22 WH-16 509-F28 WH-16 512-F25 GN-16 511-F24 BR-16 508-F27 PU-16 200-F33 BK-16 A513-F30 PK-16 592-F29

GY-16

H43

105-A235 RD-16 308-A237 YL-16 326-A264 RD-16 521-A112 YL-16 605-A46 YL-16 606-A47 GY-16 611-A52 PU-14 614-A201 PU-16 619-A53 GN-16 A700-A178 OR-16 F702-A179 GN-16 F717-A180 YL-16 X971-A215 OR-18

643-A283 644-A282 676-A281 676-A284 700-A111 772-A278 892-A133 893-A132 998-A176 998-A177

H34

108-A285 200-A286 612-A294

118-F32

H43

308-A85 308-A87 308-A88 410-A57 592-A269 610-A19 619-A17 619-A54 614-A301

X-C8 3E5179

120-F36 200-F45 501-F14

502-F10 OR-16 506-F16 PU-16 575-F9 YL-16 611-F12 PU-14

GN-16 (130) DOME LAMP SWITCH 9D-4068

103-F3

GY-16 YL-14 BK-16 GN-16

GY-16 GY-16

H42

102-A18 RD-14 102-A55 RD-14 102-A265 RD-14 105-A6 RD-16 113-A199 RD-16 115-A11 RD-16 118-A27 GY-16 118-A58 GY-16 118-A59 GY-16 118-A60 GY-16 124-A98 GN-14

H31

A-C25 1886210 177-A61

WH-16 RD-16 BU-16 BU-16 GY-16 OR-16 PU-16 OR-16 GN-16

136-G122

BTRY+

892-A68 BR-16 893-A134 GN-16 J726-A258 OR-16 T782-A231 OR-16 M728-A289 WH-18

1

115-G2 RD-16 537-G17 GN-16

H42

105-A235 RD-16 521-A112 YL-16 J765-A225 BU-16 F710-A20 BR-16 J765-A248 BU-16 771-A251 PU-16 200-A253 BK-16 F702-A179 GN-16 A700-A178 OR-16 308-A237 YL-16 727-A37 GN-16 F717-A180 YL-16 728-A243 BU-16

J725-A257 T784-A234 T783-A233 T750-A230

602-F4 103-F3 179-F6 J765-F7 G731-F8 320-F5 506-F16 502-F10 619-F13

102-F11 RD-14 103-F3 RD-16 115-F1 RD-16

537-F31

G-C20 1552264

H42

614-A201 PU-16 317-A21 YL-16 L913-A139 OR-16 L912-A138 WH-16 150-A244 RD-14

J765-A67 426-A242 H420-A263 200-A268 K988-A240 326-A264 J727-A259 T749-A223

GY-16 YL-14

113-G36

H31

365-A260 YL-16 X971-A215 OR-18 329-A261 YL-16 J805-A210 YL-16 E790-A241 PK-16

118-F32 120-F36

105-G3

605-A46 YL-16 606-A47 GY-16 306-A238 GN-16 522-A101 WH-14 A572-A40 PK-14

A-C5 9X1343

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

H40

H51

403-A206 194-A236

BU-16

F-C9 7X6222

102-G32 102-G89

H42

611-A52 PU-14 619-A53 GN-16 150-A113 RD-14 251-A245 BK-14

H39

RD-16

118-F17 118-F40

H42

322-A15 GY-16 200-A182 BK-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

118-F17 120-F36 200-F45 501-F14

H41

CONN 46

200-A185 BK-16 200-A186 BK-16 200-A187 BK-16 200-A188 BK-16 201-A34 BK-16 202-A154 BK-16 202-A157 BK-12 202-A275 BK-16 219-A175 BK-16 251-A72 BK-14

VIDEO SIG

P-C2 2234778 OR-14 YL-14 BR-14

FRONT COMPONENTS

(133) EGRESS SWITCH 243-0774

CONN 49

506-A9 PU-16 522-A101 WH-14 619-A54 GN-16

(104) REAR VISION MONITOR 344-2731

200-A185 BK-16 200-A186 BK-16 200-A187 BK-16 200-A188 BK-16 201-A34 BK-16 202-A154 BK-16 202-A157 BK-12 202-A275 BK-16 219-A175 BK-16 251-A72 BK-14

641-P1 117-P2 658-P3

CONN 50

118-A58 GY-16 200-A194 BK-16 500-A28 BR-16 522-A101 WH-14 592-A73 BU-16 501-A8 502-A7

GY-16 GY-16

102-A18 RD-14 102-A55 RD-14 102-A265 RD-14 105-A6 RD-16 113-A199 RD-16 115-A11 RD-16

592-A64

118-A58 GY-16 200-A194 BK-16 500-A28 BR-16 522-A101 WH-14 592-A73 BU-16

GY-16 GY-16

506-A9 PU-16 522-A101 WH-14 619-A54 GN-16

501-A8 GN-16 575-A24 YL-16 591-A25 WH-16 509-A2 WH-16 512-A4 GN-16 511-A3 BR-16 508-A1 PU-16 200-A189 BK-16 A513-A51 PK-16

A513-A51 PK-16 G731-A193 GY-16 J765-A216 BU-16

575-A24 YL-16 591-A25 WH-16 592-A64 BU-16 592-A73 BU-16 602-A5 WH-16 A513-A51 PK-16 G731-A193 GY-16 J765-A216 BU-16

A-C9 9X0145

602-A5 WH-16 103-A49 RD-16 179-A82 BU-16 J765-A216 BU-16 G731-A193 GY-16 320-A13 OR-16 506-A9 PU-16 502-A7 OR-16 619-A54 GN-16

103-A49 RD-16 118-A59 GY-16 120-A302 YL-14 179-A82 BU-16 200-A189 BK-16 320-A13 OR-16 506-A9 PU-16 508-A1 PU-16 509-A2 WH-16 511-A3 BR-16 512-A4 GN-16 575-A24 YL-16 591-A25 WH-16 592-A64 BU-16 602-A5 WH-16 619-A54 GN-16

A-C23 9X0145

327-A168 PK-16 769-A166 BU-16 770-A165 GN-16 773-A213 GY-16 774-A163 YL-16 775-A164 BR-16 767-A221 WH-16 H801-A167 PU-16 444-A171 BU-16 E750-A170 PU-16 998-A222 BR-16 E718-A252 PK-16 G877-A270 YL-16 H801-A271 PU-16 331-A292 OR-16 F975-A217 OR-16 612-A293 GY-16 E900-A158 WH-16 E901-A159 GN-16 E906-A160 OR-16 E907-A161 GY-16 A958-A172 WH-16 H802-A169 GY-16 K952-A214 BR-16 J765-A224 BU-16 604-A39 OR-16 J764-A229 BR-16

A-C33 9X7148

GY-16

OR-14 YL-14 BR-14 PU-18 PU-18

H39

INTERFACE PLATE TO CHASSIS

A958-A172 WH-16 E718-A252 PK-16 E750-A170 PU-16 E900-A158 WH-16 E901-A159 GN-16 E906-A160 OR-16 E907-A161 GY-16 F975-A217 OR-16 G704-A149 YL-16 G705-A148 GN-16 G834-A266 PU-16 G835-A267 OR-16 G877-A270 YL-16 H801-A167 PU-16 H801-A271 PU-16 H802-A169 GY-16 H803-A45 BU-16 J764-A229 BR-16 J765-A224 BU-16 J840-A106 WH-16 J841-A108 YL-16 K952-A214 BR-16 L904-A276 BU-16 R971-A204 YL-16

641-P1 117-P2 658-P3 614-P4 676-P5

CONN 51

H31

H47

1 2 3 4 5 6 7 8 9 10 11 12

RD-12 RD-12

522-A101 WH-14 506-A9 PU-16

RD-16 BU-14 RD-14 RD-14 RD-4 GN-16 BK-16 BK-16 BK-18 BK-16 BK-14 GN-16 YL-16 YL-16 GY-16 RD-16 YL-16 YL-16 GN-16 BR-16 YL-16 WH-14 YL-16 GY-16 PU-14 PU-16 GN-16 GN-16 BU-16 PU-16 BR-16 GN-16

OR-14 YL-14 BR-14 PU-18 PU-18

537-F2

PRODUCT LINK

BK-16

219-A175 BK-16 251-A72 BK-14 327-A168 PK-16 331-A292 OR-16 432-A44 PK-16 444-A171 BU-16 446-A218 PU-16 447-A162 PK-16 506-A9 PU-16 604-A39 OR-16 635-A109 BU-16 636-A107 GN-16 641-A303 OR-14 658-A299 BR-14 682-A297 BU-14 684-A296 OR-14 703-A147 BU-16 704-A146 GY-16 705-A122 PK-16 721-A140 BR-16 722-A141 WH-16 723-A142 OR-16 724-A143 YL-16 725-A144 GN-16 726-A145 BU-16 767-A221 WH-16 769-A166 BU-16 770-A165 GN-16 773-A213 GY-16 774-A163 YL-16 775-A164 BR-16 801-A220 PK-16 858-A103 GY-16 859-A102 YL-16 860-A105 PK-16 861-A104 PU-16 921-A208 WH-16 922-A209 BR-16 998-A222 BR-16

641-X73 117-X71 658-X74 614-X75 676-X77

(111) MAIN POWER RELAY 241-8368

X-C2 3E3364

RD-14

P-C1 3E5179

X-C5 1552252

RD-16

BACKUP ALARM

118-F41

RIGHT SPEAKER 124-6046

+ -

RD-14

(92) HD LAMP BREAKER 3T-2662

DOME LAMP/STOP 19

177-X56

15A

BR-18 GN-18

HEADLINER

20A

H30

308-WA11 308-WA12

511-M3 512-M4

CONN 52

H30

170-WA2 170-WA3

(102) MINI FUSE AND RELAY BLOCK AS 275-7878

SPARE

MESSENGER / IC

YL-14

RD-14

RD-16 BK-16 PU-18 WH-18 BR-18 GN-18 WH-16

86

14

13

120-X78

ET CONNECTOR

103-M9 200-M10 508-M1 509-M2 511-M3 512-M4 602-M7

1 2 3 4 5 6 7 8

87

HIGH BEAM LAMPS

103-X16 RD-16 200-X43 BK-16 508-X4 PU-16 509-X8 WH-16 511-X12 BR-16 512-X14 GN-16 602-X19 WH-16

H36

RIGHT DOME LAMP 3E-6389

87A

12

CONN 47

RD-18 BK-18 WH-18

30

15A

XMSN CONTROL

87a

612-A294

15A

15A

RD-16

GN-16 BR-16

(110) HEATED MIRROR RELAY 297-0760

126-A137 RD-16 175-A43 PK-18 200-A185 BK-16 200-A186 BK-16 200-A187 BK-16 200-A188 BK-16 201-A34 BK-16 201-A195 BK-16 202-A154 BK-16 202-A157 BK-12

105-A235 108-A285 150-A113 150-A244 177-A61 194-A236 200-A182 200-A253 200-A268 200-A286 251-A245 306-A238 308-A237 317-A21 322-A15 326-A264 329-A261 365-A260 403-A206 426-A242 521-A112 522-A101 605-A46 606-A47 611-A52 614-A201 619-A53 727-A37 728-A243 771-A251 892-A68 893-A134

20A

15

RD-14

893-X51 892-X52

A B C D E F G H J

H34

CONN 39

GY-16

10A

11

TAIL/DASH LAMPS

RD-16

PK-14

SPARE

KEY SWITCH

RD-16

RD-14 BK-16

H34

CONNECTS TO A-C21 LOC I-14

612-A29

RD-14

87

612-A293

10

126-X61 202-X64

118-A59 GY-16 120-A302 YL-14

H28

403-A206 GN-16 426-A242 BR-16 432-A44 PK-16 444-A171 BU-16 446-A218 PU-16 447-A162 PK-16 604-A39 OR-16 612-A29 GY-16 635-A109 BU-16 636-A107 GN-16 682-A297 BU-14 684-A296 OR-14

9

141-X30

GN-16

H36

892-WA5 893-WA4

306-A238 GN-16 317-A21 YL-16 322-A15 GY-16 327-A168 PK-16 329-A261 YL-16 331-A292 OR-16 365-A260 YL-16

8

HEATED MIRROR

(89) ACTION ALARM 3E-6328

BK-18 BK-18

BEACON (ATCH)

403-WA13 GN-18 403-WA14 GN-18

126-A137 RD-16 200-A182 BK-16 200-A185 BK-16 200-A186 BK-16 200-A187 BK-16 200-A188 BK-16 200-A253 BK-16 200-A268 BK-18 200-A286 BK-16 201-A34 BK-16 201-A195 BK-16 202-A154 BK-16 202-A157 BK-12 219-A175 BK-16 251-A72 BK-14 251-A245 BK-14

PK-18

(109) DIVERTER RELAY 3E-5239

85

403-WA10

108-A285 BU-14 150-A113 RD-14 150-A244 RD-14 175-A43 PK-18 177-A61 RD-4 194-A236 GN-16 641-A303 OR-14 658-A299 BR-14 A572-A40 PK-14 M728-A289 WH-18

117-X39 1 2

20A

TPMS/PROD LINK

ANTENNA 284-8533

308-WA8

R971-A204

WH-16 BK-16

10A

7

DIVERTER

136-X10

A B C

H35

6 5 2 4 3 1

202-WA9

BU-16 WH-16 OR-16

113-X20

410-X40 201-X47

10A

103-M9 RD-16 200-M10 BK-16 602-M7 WH-16

M-C1 1552264

X-C4 3E3388

H36

202-WA16 202-WA15

L904-A276 L912-A138 L913-A139

126-X36

CONN 45

X-C18 3E3364

X-C19 1552269

115-X37

RD-4

X-C15 1552269

10A

X-C13 9W1951

YL-14 PU-18 OR-14 BR-14 PU-18

H30

A958-A172 WH-16 E718-A252 PK-16 E750-A170 PU-16 E790-A241 PK-16 E900-A158 WH-16 E901-A159 GN-16 E906-A160 OR-16 E907-A161 GY-16 F710-A20 BR-16 F975-A217 OR-16 G704-A149 YL-16 G705-A148 GN-16 G834-A266 PU-16 G835-A267 OR-16 G877-A270 YL-16 H420-A263 PU-16 H801-A167 PU-16 H801-A271 PU-16 H802-A169 GY-16 H803-A45 BU-16 J725-A257 GN-16 J726-A258 OR-16 J727-A259 YL-16 J764-A229 BR-16 J765-A67 BU-16 J765-A224 BU-16 J765-A225 BU-16 J765-A248 BU-16 J805-A210 YL-16 J840-A106 WH-16 J841-A108 YL-16 K952-A214 BR-16 K988-A240 WH-16

177-X66

X-C14 9D3374

H30

202-A275

BU-18

105-X7

WA-C2 1552252

105-A235 RD-16 308-A237 YL-16 326-A264 RD-16 506-A9 PU-16 521-A112 YL-16 522-A101 WH-14 605-A46 YL-16 606-A47 GY-16 611-A52 PU-14 614-A201 PU-16 619-A53 GN-16 A700-A178 OR-16 F702-A179 GN-16 F717-A180 YL-16 X971-A215 OR-18

129-X15

170-X32

30 86

GN-16

175-X60

(91) ENGINE ECM BREAKER 6T-3643

BK-16 WH-16

BU-16 BK-16

138-X25

SEC STRG RLY

STRUT PRESS SNSRS

150-X72 RD-14 150-X9 RD-14

15A

6

M-C4 1552267

GY-16

CIRCUIT BREAKER AND FUSE PANEL

170-WA1

703-A147 BU-16 704-A146 GY-16 705-A122 PK-16 721-A140 BR-16 722-A141 WH-16 723-A142 OR-16 724-A143 YL-16 725-A144 GN-16 726-A145 BU-16 727-A37 GN-16 728-A243 BU-16 767-A221 WH-16 769-A166 BU-16 770-A165 GN-16 771-A251 PU-16 773-A213 GY-16 774-A163 YL-16 775-A164 BR-16 801-A220 PK-16 858-A103 GY-16 859-A102 YL-16 860-A105 PK-16 861-A104 PU-16 892-A68 BR-16 893-A134 GN-16 921-A208 WH-16 922-A209 BR-16 998-A222 BR-16

RD-14

5

AUTOLUBE

118-X11

H35

165-X24 YL-16 676-X27 PU-18 708-X28 YL-16 J764-X33 BR-16 K742-X38 OR-16 M996-X35 PK-16 M997-X26 PU-16

AJ-C2 1918332

CONN 40 A-C14 9X1054

PU-12 PU-12 RD-12 RD-12

103-X16 RD-16 200-X43 BK-16 508-X4 PU-16 509-X8 WH-16 511-X12 BR-16 512-X14 GN-16 602-X19 WH-16

AJ-C1 3E3376

1 2 3 4

112-X2 112-X3 177-X5 177-X6

E972-X42 F419-X69 F418-X70

102-X1 RD-14 126-X61 RD-14 200-X46 BK-16 202-X64 BK-16 308-X54 YL-16 892-X52 BR-16 893-X51 GN-16

708-X28 YL-16 892-X52 BR-16 893-X51 GN-16 E972-X42 BU-16 F418-X70 GN-16 F419-X69 YL-16 J764-X33 BR-16 K742-X38 OR-16 M996-X35 PK-16 M997-X26 PU-16

CONN 41

A-C18 1552272

BK-16 BK-16 BK-16 BK-16

WH-16 PU-18 OR-14 BR-14

PU-18

CONN 42

592-A64 BU-16 592-A269 BU-16 592-A73 BU-16

592-X53 592-X57

602-X19 614-X75 641-X73 658-X74

RD-14 RD-16

129-X15

200-X43 200-X45 200-X59 200-X46

201-X47 BK-16 202-X64 BK-16 308-X54 YL-16 410-X40 WH-16 508-X4 PU-16 509-X8 WH-16 511-X12 BR-16 512-X14 GN-16

165-X67 YL-16 708-X28 YL-16 J764-X33 BR-16 103-X48 RD-16 M996-X35 PK-16 M997-X26 PU-16

170-X32 115-X37

YL-14 YL-16

RD-14 PK-18 RD-4 BU-16 GN-16

BK-14

202-X64 BK-16 893-X51 GN-16 892-X52 BR-16 K742-X38 OR-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

165-X18 165-X24

(90) A/C BREAKER 6T-3643

124-X31 GN-14 150-X9 RD-14 150-X72 RD-14 177-X66 RD-4 201-X47 410-X40

GN-14

10A

10A

86

YL-16 GY-16 RD-14 RD-14 RD-14 RD-14 GN-16 RD-16 PK-18 GN-16 BU-14

129-X15 BU-18 136-X10 GN-16 138-X25 GN-16 140-X34 BU-16 141-X30 PK-14 150-X9 RD-14 150-X72 RD-14

124-X31

15A

GN-16

BU-16

87

165-X68 118-X11 120-X78 126-X62 121-X21 126-X63 136-X10 103-X49 175-X60 194-X50 108-X17

126-X36 RD-14 126-X61 RD-14

PU-14

194-X50

179-X13

FRONT WIPER

85

RD-16 BU-16

RD-14 RD-14

4

86

BU-16

114-X22 179-X13

126-X62 126-X63

10A

87A

592-A63

GN-16 BK-16 PK-14 BU-16 RD-16

112-X65 (107) 12V POWER OUTLET 117-2311

1 2

177-X55

103-X23 RD-16 105-X7 RD-16 108-X17 BU-14 113-X20 RD-16 114-X22 RD-16 115-X37 RD-16 117-X39 YL-14 118-X11 GY-16 120-X78 RD-14 121-X21 RD-14 126-X36 RD-14 129-X15 BU-18 136-X10 GN-16 138-X25 GN-16 140-X34 BU-16 141-X30 PK-14 165-X18 YL-14 170-X32 RD-14 175-X60 PK-18 179-X13 BU-16 194-X50 GN-16

15A

3

CRANK / MACHINE LOCKOUT

X-C9 7T5957

BU-16

30

YL-16 GY-16 YL-14 RD-14 RD-14 RD-14 GN-16 RD-16 PK-18 GN-16 BU-14

138-X25 201-X47 141-X30 140-X34 113-X20

GY-16 RD-14 RD-14 GN-14

BU-14

140-X34

SEC BRAKE LVR

87

A572-A250

102-A18 RD-14 102-A265 RD-14 118-A27 GY-16 200-A189 BK-16 200-A194 BK-16 308-A85 YL-16 308-A88 YL-16 320-A13 OR-16 500-A28 BR-16 575-A24 YL-16 591-A25 WH-16 592-A64 BU-16 592-A73 BU-16 592-A269 BU-16 610-A19 OR-16 619-A17 GN-16 A513-A51 PK-16 G731-A193 GY-16 J765-A216 BU-16

H28

165-A23 118-A60 120-A302 126-A114 121-A31 126-A115 136-A136 103-A49 175-A43 194-A236 108-A246

118-X11 120-X78 121-X21 124-X31

BU-16 YL-16 GN-16

CONN 43

610-A19 OR-16 619-A17 GN-16 A513-A51 PK-16 G731-A193 GY-16 J765-A216 BU-16

H30

RD-16 BU-16

YL-14

410-X40 WH-16 592-X53 BU-16 592-X57 BU-16 E972-X42 BU-16 F418-X70 GN-16 F419-X69 YL-16

YL-14 YL-14

BU-16 BK-16

2

86

E972-A123 F418-A66 F419-A65 J764-A48 J887-A288 K742-A81 M728-A289 M996-A78 M997-A79

H29

136-A99 GN-16 140-A212 BU-16 141-A33 PK-14 200-A191 BK-16 200-A192 BK-16 200-A200 BK-14 202-A277 BK-16 307-A10 OR-16 308-A110 YL-16 614-A202 PU-16 643-A283 GN-18 644-A282 OR-18 676-A281 PU-18 676-A284 PU-18 700-A111 PK-16 772-A278 BR-16 892-A133 BR-16 893-A132 GN-16 998-A176 BR-16 998-A177 BR-16 A571-A211 PU-18 A572-A249 PK-18 F975-A84 OR-16 J765-A219 BU-16 J765-A274 BU-16 K985-A279 BR-18 K986-A280 PK-18 K992-A83 PU-16 P910-A135 BR-16

998-A22 BR-16 998-A176 BR-16 998-A177 BR-16 998-A222 BR-16

J764-A232

J764-A232

219-A175

893-A134 893-A131 893-A132 893-A124

T749-A223 YL-16 446-A218 PU-16

P910-A135 R971-A204 T784-A234 T783-A233

BK-16

BR-16 BR-16

676-A281 PU-18 E790-A197 PK-16

770-A165 769-A166 M997-A79 723-A142 724-A143 725-A144 726-A145

BK-16 BK-16 BK-12 BK-16

921-A208 WH-16 922-A209 BR-16 958-A38 YL-16

307-A10 OR-16 K748-A198 OR-16 703-A147 BU-16 921-A208 WH-16 331-A292 OR-16 L904-A276 BU-16 306-A238 GN-16 922-A209 BR-16 958-A38 YL-16 T750-A230 BR-16 F772-A32 WH-16 J726-A258 OR-16 J887-A288 PU-18 403-A207 GN-16 M996-A78 PK-16 E750-A170 PU-16 444-A171 BU-16 K992-A83 PU-16

721-A140 722-A141

202-A155 202-A156 202-A157 202-A277

892-A68 BR-16 892-A130 BR-16 892-A133 BR-16 892-A125 BR-16

R816-A247 PK-16 327-A168 PK-16 K988-A240 WH-16 J727-A259 YL-16 767-A221 WH-16 202-A153 BK-16

G731-A193

BK-16 BK-16 BK-14 BK-18

426-A242 BR-16 432-A44 PK-16 444-A171 BU-16 446-A218 PU-16 447-A162 PK-16 614-A202 PU-16 635-A109 BU-16 636-A107 GN-16 643-A283 GN-18 644-A282 OR-18 676-A281 PU-18 700-A111 PK-16 703-A147 BU-16 704-A146 GY-16 705-A122 PK-16 708-A80 YL-16 721-A140 BR-16 722-A141 WH-16 723-A142 OR-16 724-A143 YL-16 725-A144 GN-16 726-A145 BU-16 728-A243 BU-16 767-A221 WH-16 769-A166 BU-16 770-A165 GN-16 771-A251 PU-16 772-A278 BR-16 773-A213 GY-16 774-A163 YL-16 775-A164 BR-16 858-A103 GY-16 859-A102 YL-16 860-A105 PK-16 861-A104 PU-16

202-A151 BK-16 H420-A263 PU-16 614-A202 PU-16 219-A173 BK-16 447-A162

200-A185 200-A186 200-A184 200-A268

306-A238 GN-16 307-A10 OR-16 308-A88 YL-16 308-A110 YL-16 327-A168 PK-16 331-A292 OR-16

892-A126 BR-16 K952-A214 BR-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

BACKLIGHT INTENSITY GROUND

GN-16

BK-16 BK-16 BK-16 BK-16

202-A154

308-A88 YL-16 L912-A138 WH-16 L913-A139 OR-16 G834-A266 PU-16 G835-A267 OR-16

893-A127

200-A182 200-A183 200-A286 200-A253

201-A34 BK-16 201-A42 BK-16 201-A195 BK-16

A-C2 1471445 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

BR-16 GN-16

636-A107 GN-16 J840-A106 WH-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

C

J1

RD-16 RD-16 RD-16

200-A26 BK-16 200-A188 BK-16 200-A298 BK-14 200-A190 BK-16 200-A194 BK-16 200-A196 BK-18

202-A150 202-A151 202-A152 202-A153

A572-A249 PK-18 A572-A40 PK-14

108-A285 BU-14 150-A113 RD-14 150-A244 RD-14 175-A43 PK-18 177-A61 RD-4 194-A236 GN-16 641-A303 OR-14 658-A299 BR-14 A572-A40 PK-14 M728-A289 WH-18

126-A114 RD-14 126-A115 RD-14 136-A35 GN-16 136-A136 GN-16 136-A256 GN-16 140-A212 BU-16 141-A33 PK-14 170-A75 RD-16 170-A76 RD-16 170-A77 RD-16 200-A16 BK-16 200-A26 BK-16 200-A183 BK-16 200-A184 BK-14 200-A189 BK-16 200-A190 BK-16 200-A194 BK-16 200-A196 BK-18 200-A262 BK-16 200-A298 BK-14 201-A42 BK-16 202-A155 BK-16 202-A156 BK-16 308-A88 YL-16 403-A205 GN-16 676-A284 PU-18 708-A80 YL-16 892-A125 BR-16 892-A130 BR-16 893-A124 GN-16 893-A131 GN-16 958-A38 YL-16 998-A22 BR-16 A571-A211 PU-18 A572-A249 PK-18 E790-A36 PK-16 E972-A123 BU-16 F418-A66 GN-16 F419-A65 YL-16 F772-A32 WH-16 G731-A193 GY-16 H803-A97 BU-16 J764-A48 BR-16 J765-A216 BU-16 J887-A288 PU-18 K742-A81 OR-16 K748-A198 OR-16 M996-A78 PK-16 M997-A79 PU-16 R816-A247 PK-16

200-A16 BK-16 200-A189 BK-16 200-A191 BK-16 200-A200 BK-14 200-A187 BK-16 200-A192 BK-16 200-A262 BK-16

170-A75 RD-16 170-A76 RD-16 170-A77 RD-16 251-A69 BK-16 251-A70 BK-16 251-A71 BK-16 308-A110 YL-16 635-A109 BU-16 636-A107 GN-16 858-A103 GY-16 859-A102 YL-16 860-A105 PK-16 861-A104 PU-16 892-A128 BR-16 893-A129 GN-16 E972-A123 BU-16 F418-A66 GN-16 F419-A65 YL-16 J840-A106 WH-16 J841-A108 YL-16

GN-16 GN-16 BK-16 BK-16 BK-16 BK-14 YL-16 BR-16

H28

136-A35 GN-16 136-A99 GN-16 136-A136 GN-16 136-A256 GN-16

200-A254

H55

126-A114 RD-14 126-A115 RD-14 136-A136 GN-16 140-A212 BU-16 141-A33 PK-14 170-A75 RD-16 170-A76 RD-16 170-A77 RD-16 200-A184 BK-14 200-A189 BK-16 200-A194 BK-16 200-A196 BK-18 201-A42 BK-16 202-A155 BK-16 308-A88 YL-16 676-A284 PU-18 708-A80 YL-16 892-A125 BR-16 893-A124 GN-16 A571-A211 PU-18 A572-A249 PK-18 E972-A123 BU-16 F418-A66 GN-16 F419-A65 YL-16 G731-A193 GY-16 J764-A48 BR-16 J765-A216 BU-16 J887-A288 PU-18 K742-A81 OR-16 M996-A78 PK-16 M997-A79 PU-16

BK-14

114-A14 179-A82

175-A43 PK-18 177-A61 RD-4 194-A236 GN-16 200-A184 BK-14 200-A196 BK-18 201-A42 BK-16 202-A155 BK-16 592-A63 BU-16 641-A303 OR-14 658-A299 BR-14 676-A284 PU-18 708-A80 YL-16 892-A125 BR-16 893-A124 GN-16 A571-A211 PU-18

E790-A36 PK-16 F772-A32 WH-16 H803-A97 BU-16 K748-A198 OR-16 R816-A247 PK-16

H28

RD-14

117-X44

117-X39 117-X71

592-X53 200-X45

10A

15A

1

AIR SEAT

87

A-C20 1733139 575-A24 591-A25 200-A26 118-A27

170-A12

105-X7 RD-16 108-X17 BU-14 113-X20 RD-16 114-X22 RD-16 115-X37 RD-16

108-X17

YL-14

86

BK-16 GN-16 RD-14 OR-16

RD-16 RD-16 RD-16 RD-16

138-A181 GN-16 201-A42 BK-16 141-A227 PK-14 140-A212 BU-16 113-A199 RD-16

E972-X42 F419-X69 F418-X70

124-X31 GN-14 150-X9 RD-14 150-X72 RD-14 177-X66 RD-4 200-X45 BK-16 200-X59 BK-16 201-X47 BK-16

LEFT SPEAKER 124-6046

+ -

87

87 87a 200 R11-87a 684 604 136

117 958 F710 165 998 317 103 682

R6-85 R6-30 R5-85

200-A16 619-A17 102-A18 610-A19

136-A35 136-A256 200-A16 200-A26 200-A262 200-A298 958-A38 998-A22

A-C16 2426115

85

575 200 591 118 500

117 682 200 684 R11-87a

165 998 F710 317

R5-30 K748 136 E790 727

500

A B C D E F G H

OR-16 RD-16 GY-16

170-A75 170-A76 170-A77 170-A74

E972-A123 BU-16 F419-A65 YL-16 F418-A66 GN-16

165-X18

RD-16 RD-16 RD-16

PU-18 WH-18

87A

86

85

86

87 87a

30

30

INTMT WIPER

EGRESS LIGHTS

86

87 87a 85

30 86

87 87a 85

30 86

87 87a 85

30 86

87 87a

STARTING AID

103 958 136 604

136-A35 GN-16 E790-A36 PK-16 727-A37 GN-16

SPARE

R6-30 R6-86 R6-85 R6-87

OR-16

A B C D E F G H

NOT USED

R5-30 R5-86 R5-85

K748-A198

86

A-C13 1791311

SEC STEERING

85

H26

H803 138 R816 801

30

H803-A97 BU-16 138-A181 GN-16 R816-A247 PK-16 801-A220 PK-16

575 591 200 118

A B C D E F G H

A-C19 2426117 320-A13 114-A14 322-A15

PK-14 PK-14

150-A113 RD-14 150-A244 RD-14 165-A23 YL-16 165-A100 YL-16

GN-16 GN-16 BK-16 BK-16 BK-16 BK-14 YL-16 BR-16

BK-16 BK-16 BK-16 GN-16 BR-16 GN-16

141-A228 141-A227

PK-14

103-X29 103-X48 103-X49

508-M1 509-M2

FRONT BRAKE

87A

85

200 619 102 610

30

320 114 322

102 200 610 619

85

114 320 322

87 87a

HEADLAMPS 87 87a

30 86

87 87a

103 958 136 604

138 R816 H803 801

HORN

85

30 86

87 87a

STOP LAMPS

85

30 86

87 87a

329 200 365 102

85

30 86

87 87a 85

30 86

H27

A-C32 2426113 A B C D E F G H

200-A183 200-A190 202-A156 403-A205 892-A130 893-A131

GN-16 GN-16 BU-16

508-X4 PU-16 509-X8 WH-16 511-X12 BR-16 512-X14 GN-16 117-X44 YL-14 103-X29 RD-16 641-X73 OR-14 658-X74 BR-14 410-X40 WH-16 602-X19 WH-16 308-X54 YL-16 200-X41 BK-14 614-X75 PU-18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

START AID / CONV

87A

H

A B C D E F G H

612 121 365 329 121 F772 200 102

121 121 F772 612

612-A29 121-A295 365-A260 329-A261 121-A30 F772-A32 200-A262 102-A265

A-C17 1791312 GY-16 RD-16 YL-16 YL-16 RD-16 WH-16 BK-16 RD-14

AUTO LUBE

141-A33

E790-A36 PK-16 F772-A32 WH-16 H803-A97 BU-16 K748-A198 OR-16 R816-A247 PK-16

H55

(112) RELAY BOX AS 245-7643 PRIME PUMP

OR-16 GN-16

136-A35 136-A256 200-A16 200-A26 200-A262 200-A298 958-A38 998-A22

E790-A36 PK-16 F772-A32 WH-16 H803-A97 BU-16 K748-A198 OR-16 R816-A247 PK-16

BACKUP LAMP

610-A19 619-A17

136-A136 138-A181 140-A212

BU-18 BU-18 BU-18

508-A1 PU-16 509-A2 WH-16 511-A3 BR-16 512-A4 GN-16 117-A300 YL-14 103-A41 RD-16 641-A303 OR-14 658-A299 BR-14 410-A57 WH-16 602-A5 WH-16 308-A87 YL-16 200-A184 BK-14 614-A301 PU-18

RD-16 RD-16

X-C3

BUSS POINT 1

PU-12 PU-12

85

BR-16 GN-16

BU-16

129-A287 129-A290 129-A291

X-C1 9X0141

A-C6 9X1343

121-A31 RD-14 126-A114 RD-14 126-A115 RD-14

103-X16 103-X23

112-X3 112-X2

30

892-A130 893-A131

592-A63

YL-14

RD-14

85

BK-16 GN-16

117-A300

102-X1

RD-16

30

1 2 3 4 5 6

202-A156 403-A205

H55

114-A14

(147) FUSE BLOCK AS. 227-0912

BU-14

85

+24 V BATTERY IN IGNITION GROUND + 12V UNSWITCHED + 12 V SWITCHED

A-C24 1552273 103-A50 RD-16 165-A100 YL-16 200-A183 BK-16 A513-A51 PK-16 592-A62 BU-16

BK-16 BK-16

108-A246

30

(94) 12V CONVERTER 209-0381

200-A183 200-A190

BU-14 BU-14

85

TO PRODUCT LINK CONNECTS TO WA-C1 LOC E-9

RD-14 RD-14 RD-16 RD-16 YL-14 GY-16 RD-14 GN-16 YL-16 OR-16 BR-16 YL-16 WH-16

108-A121 108-A285

RD-16 RD-16

CONN 16

CONN 39

102-A18 102-A265 103-A41 114-A14 117-A300 118-A27 121-A31 138-A181 165-A23 320-A13 500-A28 575-A24 591-A25

103-A41 103-A50

CONNECTS TO J-C27 VOL 1 LOC F-9

H27

RD-14 RD-16 RD-16 YL-14 GY-16 GN-16 YL-16 BK-16 BK-16 BK-14 YL-16 OR-16 GY-16 BR-16 YL-16 WH-16 OR-16 OR-16 GN-16 BU-14 OR-14 YL-16 BR-16 BR-16

RD-14 RD-14 RD-16 RD-16 YL-14 GY-16 RD-14 GN-16 GN-16 GN-16 YL-16 BK-16 BK-16 BK-16 BK-14 OR-16 BR-16 YL-16 WH-16 OR-16 GN-16 YL-16 BR-16

1 2 3 4 5 6 7 8 9 10 11 12

A-C21 1552252 170-A74 RD-16 202-A156 BK-16 308-A85 YL-16 403-A205 GN-16 893-A131 GN-16 892-A130 BR-16

RD-16 BU-14 YL-16 RD-16 YL-16 BU-16 PK-16

CONN 15

H27

A-C22 3E5179

BU-14 BK-16

103-A50 108-A121 165-A100 170-A74 308-A85 592-A62 A513-A51

CONNECTS TO J-C14 VOL 1 LOC E-9

I

102-A18 102-A265 103-A41 114-A14 117-A300 118-A27 121-A31 136-A35 136-A256 138-A181 165-A23 200-A16 200-A26 200-A262 200-A298 320-A13 500-A28 575-A24 591-A25 610-A19 619-A17 958-A38 998-A22

1 2

RD-16 BU-14 YL-16 RD-16 YL-16 BU-16 PK-16

CONN 17

102-A18 103-A41 114-A14 117-A300 118-A27 136-A256 165-A23 200-A16 200-A26 200-A298 317-A21 320-A13 322-A15 500-A28 575-A24 591-A25 604-A39 610-A19 619-A17 682-A297 684-A296 958-A38 998-A22 F710-A20

+ BATTERY GROUND

684-A296 OR-14 727-A37 GN-16 801-A220 PK-16 F710-A20 BR-16

136-A35 GN-16 138-A181 GN-16 200-A262 BK-16 329-A261 YL-16 365-A260 YL-16 612-A29 GY-16 727-A37 GN-16 801-A220 PK-16 E790-A36 PK-16 F772-A32 WH-16 H803-A97 BU-16 K748-A198 OR-16 R816-A247 PK-16

H26

(119) SEAT GP 240-8716

H25

A-C27 1552269 108-A121 200-A190

103-A50 108-A121 165-A100 170-A74 308-A85 592-A62 A513-A51

CONNECTS TO J-C19 VOL 1 LOC G-9

121-A30 RD-16 121-A295 RD-16

H25

CONN 18

RD-14

YL-16 GY-16 YL-16 YL-16 OR-16 GY-16 BU-14

CONNECTS TO J-C41 VOL 1 LOC H-9

121-A31

317-A21 322-A15 329-A261 365-A260 604-A39 612-A29 682-A297

RD-14

CONN 19

102-A265

CONNECTS TO L-C5 VOL 1 LOC I-9

H25

136 E790 K748 727

(Dimensions: 56 inches x 35 inches)

J

42 Page,

UENR1747-01 VOL 2 of 2

16

NOTE

BLADE, SPADE, RING OR SCREW TERMINAL

ABBREV

COLOR

RD WH OR YL PK BK GY PU BR GN BU

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

A

CALLOUTS Callout Number (Machine Location from Component LocationsTable)

(52) VALVE GP - CONTROL 138-1234 Part Number

Component Name

THIS SCHEMATIC IS FOR THE 770 AND 772 OFF-HIGHWAY TRUCK ELECTRICAL SYSTEM VOLUME 2 of 2: CAB MEDIA NUMBER: UENR1747-01 SCHEMATIC PART NUMBER: 270-8665, CHANGE: 03, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

4

3

2

1

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