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CONTENTS Pneumatic Assembly Tools 9 Pneumatic screwdrivers Pistol grip models Straight models Angle models Impact wrenches Pistol grip models Straight models Hydraulic impulse nutrunners – ErgoPulse Pistol grip models Straight models Controlled impulse nutrunners Pulsor C Pneumatic nutrunners Angle models Straight models Pistol grip models
12 14 18 20 23 25 26 28 30 33 37 38 40 41 56 61
Battery Assembly Tools 68 BCP screwdriver, clutch type BCV nutrunner, clutch type Tensor STB nutrunners transducerized type Tensor SB nutrunners transducerized type
71 71 74 79
Electric Assembly Tools and Systems 80 Electric screwdrivers EBL MicroTorque Tensor ES Tensor DL Tensor SL Tensor SR Electric nutrunners Tensor ES Tensor DS Tensor ST Tensor SR Tensor STR Controller and software Power Focus 600 DS/DL Drive Power Focus 4000 Software ToolsTalk Quality Integrated Fastening Station hardware Station software
83 84 86 90 91 92 93 97 99 100 105 113 114 121 122 124 125 127 128 131 133
Tool Accessories 135 TPS Controller Torque arms Bits and power sockets
138 139 149
Fixtured Applications 156 Fixtured nutrunners QST Fixtured nutrunners ETX Controllers and software Power MACS MSB, DB Power Focus Software ToolsTalk
159 163 165 166 167 170 171
Grinders 194 Turbo grinders and sanders Die grinders Straight grinders Vertical grinders Vertical sanders Angle grinders Angle sanders Orbital and random orbital sanders Dust extraction Router Circular cutters
Percussive Tools 223 Chipping hammers Scalers Chisels Riveting systems Riveting hammers Bucking bars
226 228 230 234 235 237
Drills 239 Pistol grip drills Straight drills Angle drills Modular drills Micro stop drills Tappers Screw-feed drills Positive feed drills
242 246 248 252 254 256 258 259
Automatic Drilling and Tapping Units 263 Automatic drilling and tapping units Dimension sketches
174 177 178 178 179 180 181 182 184
191 193
265 268
Air Line Accessories 271 Air preparation units Optimizer air tool oil Direct lubrication units Quick couplings Claw couplings Ball valves Swivel connectors Fittings Blow protector Hoses Spiral hoses Productivity kits Pre-mounted hose kits Hose reels Balancers Blow guns Test equipment AIRnet
274 281 282 284 308 309 310 311 314 315 320 321 322 323 327 330 331 332
Air Motors 333 Vane air motors LZB vane air motors LZL vane air motors Air motor support
334 335 335 336
Hoist and Trolleys 337
Quality Assurance in Tightening 172 STanalyser SRTT-L Transducers QRTT Transducers IRTT-B Transducers SRTT-B Transducers MRTT-B Transducers MRTT-C Transducers ACTA MT Transducer STwrench Test Benches BLM Torque Supervisor
198 202 204 208 210 212 214 216 218 221 222
Air hoists Trolleys
339 340
Service 342 Service packages Service packages for new equipment
344 346
Declaration of Noice and Vibration Emission 348 Tool Key 355 Tool Designations 361
Whatever your
business we can add value A global technology leader, Atlas Copco is a true solutions provider to the manufacturing industries
in our range today. From big bolt fastening technology for offroad vehicles, down to “micro” tools for tiny fasteners in the electronics industry, Atlas Copco has the solutions you need to stay ahead of the game.
2
You talk, we listen
Lean production
Committed to sustainable productivity
For us, listening is crucial. Whether you build vehicles, aircraft, appliances or electronics, your ongoing feedback gives us valuable insights into your business and the challenges you face to remain competitive. Our response? A continuous stream of innovations that raise productivity in your operation.
In the automotive and other industries our high !! a major contribution to lean production. Every third car in the Western world was built using our cutting edge fastening solutions.
We lead, others follow
On assembly lines in the manufacturing industries many joints are safety critical. Atlas Copco " and market-leading assembly process software enable our customers to meet today’s demands for joint validation, documentation and traceability.
Our brand promise embraces virtually all aspects of our operations. It means that Atlas Copco people do everything they can to ensure reliable, lasting results with responsible use of resources – human, natural and capital. In our own operations worldwide we focus on maintaining a high competence level, and health and safety in the workplace. We constantly strive to reduce the impact of production on the environment. A true innovator, Atlas Copco continuous ! " with lowest cost of ownership. Safeguarding health and boosting productivity at our customers’ plants through better ergonomics have long been part of our business philosophy. All-in-all, we are acting for a better society around us.
Atlas Copco leads the world for high tech operator-friendly tools supported by advanced process control and quality assurance software. We currently have more than 4 000 tools in our range and our dynamic product development program generates a large number of innovative new products every year.
Safety critical applications
Productivity starts with people # $ "nomically designed tools that minimize operator fatigue and increase individual productivity. Out " riveting systems, chosen by major aircraft manufacturers, and our turbo-powered grinders that have made heavy tasks lighter for tool operators in heavy metal fabrication operations.
3
Close to your
business in touch with your needs global basis. Atlas Copco product specialists, distributors and service engineers are on hand world the challenges you face and our commitment to your productivity is total.
4
Customer Centers
Worldwide service
Order-driven production
Unique among competitors, Atlas Copco has Customer Centers throughout the world. Their common goal is to give you the best return on your investment. Once the tools are installed, our entire organization is dedicated to keeping your operation on-line.
Our global service organization, with more matched level of customer support. The Atlas $ " !ever you are in the world you receive the same high quality service.
At our tool plant, production is order driven and % & " our factory every tool and system is rigorously tested. Quality control and test data are stored for each product.
Application centers
Whatever your language
Our strategically located Application Centers " ! process monitoring and control for the automotive, aerospace and other industries where joint quality is crucial. Using standard components we can deliver a complete tightening station for quality integrated fastening in just three weeks.
We offer customer training and a wide range of training materials, including e-learning, interactive presentations and pocket guides in several languages. Operator and service instructions, supplied with all products, are available in many languages. Installation, operation, maintenance and service instructions are available on our website.
Fast delivery Place orders by phone or on-line. Orders received before 16:00 are packed and shipped the same day. European customers receive deliveries from our standard range within 24 to 48 hours from our worldwide distribution ! &" % ' tinents take up to 72 hours.
5
innovative excellence
A truly company striving for
Atlas Copco is a truly innovative company, continuously striving for excellence. Our dynamic prod uct development program generates a large number of new products every year. We currently have more than 4 000 tools in our range and we own more than 400 patents. Covering all our operations, we have a quality target: To attain maximum quality at all stages from initial development to spare part deliveries.
6
Proof of company excellence
Our obligations
()* $ # Copco Tools product company conforms to the Quality Standard ISO 9001. Our quality policy is:
+ machine is designed in conformance with the standards laid down for the machine type in question. + declaration of conformity. + " = " mented. + " > – Name and address of manufacturer. – Product designation and technical data, % – The CE marking. – Country and year of manufacturer. The machine must be accompanied by safety and operating instructions warning of possible hazards when the machine is in use. The instructions must also include a declaration of noise and vibration based on tests performed according to test codes such as EN standards or other recognized standards. The instructions must be written in all EC languages.
+ ; % + the right time. + services and processes. + ! "% In effect it means you know what you are get "% $ " cesses ensure that every product leaving our quality and performance.
EC declaration of conformity From January 1, 1995, all machines produced by Atlas Copco conform with the EC Machine ' ! % < 'cember 29, 2009 the directive is 2006/42/EC. Each Atlas Copco tool bears the CE marking and is accompanied by detailed safety and operating instructions and a declaration of conformity.
Ergonomics Our goal is to supply the market with the most ergonomic and operator friendly tools available. For us ergonomics embraces all the factors involved in the interaction between the equip-
ment and the operator. Important parameters are handle design, load on the operator, torque reaction from tightening tools, temperature, vibration emission, noise emission, dust and oil. The vibration and noise values included in the instructions and in this catalogue are measured according to internationally accepted standards. For vibration we use the ISO 28927 series and for noise ISO 15744. The values are emission values primarily intended to compare tools.
Environment We continuously strive to reduce our environmental impact. To achieve this we require all = " ISO 14001. The Environmental Management System focus areas include: + ' " ? @ " mental criteria in our design process. + ( " " tion and product performance. + G " J duction and products. + K " U W our supply chain. + )
" customers. + K " ! " for our employees.
7
Your guide to the catalogue
Speed
Accessories included Y " " for each type of tool and of the parts (nipples, keys, guards, etc.) supplied with the tool. Instructions and a list of spare parts are always included in the package.
Selected service kits to order Under this heading, service kits for the most frequent service jobs done on the tool in question are listed.
Optional accessories
Vibration and noise emission
[ ! of the accessories. They are dependent on the job the tool is to be used for and have to be ordered separately.
Vibration and noise emission values are presented In a separate section at the end "% < ' { { vibration emission shall be given as vibra |] }% Vibration values referring to the ISO 28927 are always given as a measured vibration value and an uncertainty. The uncertainty is an indication of the spread in the vibration when measured. The spread in the in-use vibration emitted in a real work situation is at least of the same magnitude, often considerably bigger. Vibration values referring to ISO 28927 can in many cases also be used as rough estimates of the in-use vibration values when tools are used in typical applications. ( ~ beyond our control such as poor mainte-
Air consumption The air consumption of the tools is stated in liters per second, l/s, and relates to free air, %% pheric pressure. Unless otherwise stated, " ! " \%] consumption. ^ the tool without a speed governor when idling, i.e., when the tool is running at no load. A tool with a speed governor, has the power output.
Length 1 in 1m 1 mm
8
The tool speeds are indicated in revolutions per minute, r/min, and indicate the idling speed, i.e., the speed at which the tool runs at no load and at a working pressure of 6.3 bar, if not otherwise % % _ ` of the idling speed for tools without a speed " j @ ` " for tools with a speed governor.
= = =
0.0254 m 39.3701 in / 3.2808 ft 0.0393701 in
Weight 1 lb 1 kg
= =
0.4536 kg 2.2046 lb
Torque 1 kpm 1 Ft lb
= =
9.8067 Nm 1.3558 Nm
Torque 1 In lb 1 Nm
Pressure 1 bar 1 kp/cm2 (at) 1 psi 1 kPa
= =
= = = =
0.1130 Nm 0.1020 kpm 0.7376 ft lb
100 kPa 98.0665 kPa 6.8948 kPa 0.0101972 kp/cm2 (at)
nance, pirate parts, unbalanced grinding wheels, etc. When measuring noise, Atlas Copco ()* _% " given in this catalogue is the measured sound pressure level. If the measured value j &|#} ! also given. The standards describe how to "% " ] &|#}% ( values close to the operator’s ear may differ considerably from the given values particularly since in many applications the sound from the process is higher than the unloaded tool noise. # $ #& held liable for the consequences of using the declared values, instead of values re~ " risk assessment in a workplace situation over which we have no control. We recommend a program of health surveillance to detect early symptoms which may relate to " help prevent future impairment.
Power 1 kpm/s 1 hp
= =
1 kW
=
9.8067 W 745.7 W 101.972 kpm/s 1.3410 hp
Flow 1 m3/min 1 cfm 1 m3/h 1 l/s
= = = =
16.6667 l/s 0.4720 l/s 0.2778 l/s 2.1189 cfm
Pneumatic Assembly Tools
Contents
Page
Introduction ......................................... 10 Screwdrivers 12 Pistol grip models ................................ 14 Straight models.................................... 18 Angle models ....................................... 20 Impact wrenches 23 Pistol grip models ................................ 25 Straight models.................................... 26 Hydraulic impulse nutrunners 28 ErgoPulse Pistol grip models ................................ 30 Straight models.................................... 33 Controlled impulse nutrunners 37 Pulsor C ............................................... 38 Nutrunners 40 Angle models ....................................... 41 Straight models.................................... 56 Pistol grip models ................................ 61
Introduction – Pneumatic Assembly Tools
Fast, accurate and operator friendly Atlas Copco supplies a broad range of pneumatic assembly tools designed to give you highest possible productivity on your assembly line. The result of decades of development, the tools include ergonomically designed screwdrivers, pulse tools, nutrunners and impact wrenches, that offer superior productivity. High productive tools means less air consumption that translates into big energy savings since energy consumption and CO2 emissions are reduced. Vibration and noise levels are minimized, power-to-weight ratios are high. It all adds up to maximum operator comfort and highest individual productivity. Impact wrenches (LMS) Impact wrenches have unmatched speed and power-to-weight characteristics, which makes them ideal e.g. for loosening applications. They productify raw power and cover a wide torque range including both non shut-off and shut-off models. They are also reaction free. Impulse tools (ErgoPulse XS, PTS, PTX) Impulse tools are the ideal choice for fast and reaction-free one-hand tightenings. They have the same advantages as impact wrenches but with higher accuracy. In addition you will get a tool with good ergonomics, which means lower sound levels and less vibrations. Pulse tools also have a longer service life. They come in non shut-off and shut-off version.
Pneumatic Assembly Tools
Controlled impulse tools (Pulsor C) The Pulsor C is a further developed pulse tool with advanced error-proofing functionality. It is a multi torque pulse tool for quality critical tightenings offering complete control of the tightening process with result reporting. Screwdrivers We offer a wide range of extremely accurate, ergonomically designed screwdrivers for all kinds of jobs involving smaller screw sizes, up to M6. All models are lubrication-free. ● Direct drive (LUD, LUF, HRD) The low cost alternative for wood and self-drilling screws. ●
Slip clutch (TWIST, LUF) Best for sheet metal screws, wood screws or self-tapping screws.
●
Shut-off control (LUM) Best practice in most cases, especially for machine screws and screws in plastic. Very good accuracy and lowest bit consumption.
10 Pneumatic Assembly Tools
Nutrunners Suitable for all kinds of tightening tasks from 0.5 Nm, nutrunners in Atlas Copco’s extensive range are extremely accurate. Due to their ergonomic designs they are also very comfortable to operate. All models are lubrication-free. ● Angle and straight type (LTV, LTD) Accurate workhorses for limited spaces suitable for high volume serial production. Very good accuracy, small angle head and possible to attach special heads. Low noise and vibration levels. ● Pistol grip type (LMP, LTP) High torque tools for super fast, accurate tightenings. Low noise, and low vibration tools for operator comfort.
Selection Guide Recommended torque bolt grade 8.8
IMPACT WRENCHES
M1.6 M2 0.1
M2.5 M3
M4 M5 M6
1
0.5
5
Non shut-off
M8
M10 M14 M36 M24 M12 M16 M20 M30 M42 50
10
500
100
7
1000
5000
LMS
5500
PULSE TOOLS 5
Non shut-off
ErgoPulse XS
2
Shut-off
400
900
ErgoPulse PTS/PTX
16
Controlled
Pulsor C
400
SCREWDRIVERS 2
Direct drive
Slip clutch
1
Shut-off
0.03
NUTRUNNERS Angle head type
LUD
18
TWIST/LUF
17
18
LUM
0.5
LTV
Pistol grip type non shut-off
600
6
LMP
Pistol grip type shut-off
45 5
Straight type Recommended Nm 0.17 0.35 0.7 1.2 torque bolt grade 8.8
2.9
4000
LTP LTD
5.7 9.8
24
4000 1500
47 81 128 385 1310 3640 197 665 2280
M-threaded screws/bolts Tightening torque Nm, according to ISO 898/1 Bolt grade Thread
M1.6 M2 M2.2 M2.5 M3 M3.5 M4 M5 M6 M8 M10 M12
3.6
0.05 0.10 0.13 0.20 0.35 0.55 0.81 0.60 2.80
4.6
0.065 0.13 0.17 0.26 0.46 0.73 1.10 2.20 3.70 8.90 17.0 30.0
Bolt grade
4.8
5.8
8.8
10.9
12.9
Thread
4.6
0.086 0.17 0.23 0.35 0.61 0.97 1.40 2.95 4.90 10.50 21.0 36.0
0.11 0.22 0.29 0.44 0.77 1.20 1.80 3.60 6.10 15.0 29.0 51.0
0.17 0.35 0.46 0.70 1.20 1.90 2.90 5.70 9.80 24.0 47.0 81.0
0.24 0.49 0.64 0.98 1.70 2.70 4.00 8.10 14.0 33.0 65.0 114.0
0.29 0.58 0.77 1.20 2.10 3.30 4.90 9.70 17.0 40.0 79.0 136.0
M14 M16 M18 M20 M22 M24 M27 M30 M36 M42 M45 M48
48 74 103 144 194 249 360 492 855 1360 1690 2040
4.8
5.8
8.8
10.9
12.9
58 88 121 170 230 295 435 590 1030
80 123 172 240 324 416 600 819 1420 2270 2820 3400
128 197 275 385 518 665 961 1310 2280 3640 4510 5450
181 277 386 541 728 935 1350 1840 3210 5110 6340 7660
217 333 463 649 874 1120 1620 2210 3850 6140 7610 9190
Pneumatic Assembly Tools 11
Pneumatic Assembly Tools
Torque recommendations The torque is important to ensure the required clamping force. The table shows the recommended max tightening torque for the ! > ! | % {_} ! % The torque corresponds to approximately 62% of tensile stress.
Introduction – Pneumatic Screwdrivers
High accuracy, good ergonomics Atlas Copco pneumatic screwdrivers bring accuracy and good ergonomics into the production process, while offering robust, reliable designs. The range includes with drive types spanning a wide range of speeds and In this range of pneumatic screwdrivers, the proven and patented Atlas Copco clutch design gives high torque accuracy and repeatable results over time. All screwdrivers are lightweight, with optimum non-slip grip and handle design for operator comfort. A fast clutch shut-off gives minimum reaction impulse, thus reducing operator strain. All Atlas Copco screwdrivers are lubrication-free.
Pneumatic Screwdrivers
A complete range Our pneumatic screwdrivers are available in pistol grip, angle and straight con" % Y^ () Y< Y' " " () G angle tools. Shut-off type screwdrivers Y^ accurate shut-off clutch for smooth performance and high quality tightening. They are suitable for joints with demands on torque accuracy, providing accurate tightening time-after-time, independent of variations in joint stiffness. Electro ) ' " |?)'}
G? "% G? " received from the tool, in order to con % # G? ! G? % ) choice for machine screws, thread-rolling screws and thread-forming screws for plastic.
12 Pneumatic Assembly Tools
Slip clutch type screwdrivers () Y< [G ! slip clutch that applies a pulsating force when the torque level is reached. These tools are suitable where the torque level may temporarily rise during the rundown phase, for instance when using sheet metal screws, wood screws or self-tapping screws. Direct drive type screwdrivers Y' Y< [G' ! ! is reached. The torque level is adjusted " " % Y' Y< [G' " and wood screws.
Selection Guide
SCREW TYPE M
SCREWDRIVER
4.8
Ø Screw size
Property class 4.8 normal for cross recessed and slotted screws
Torque Nm/in lb
M1.6 0.09 /0.8
M2 0.2/1.8
Recommended tool
M2.5 0.4/3.5
M3 0.6/5.3
M3.5 1.0/8.8
M4 1.4 /12.4
M5 2.9/25.7
M6 4.9/43.4
LUM02 LUM10 LUM12 LUM22 LTV009 LTV18 LUM32
M
Ø Screw size
8.8
Property class 8.8 normal for hexagon, Allen head and Torx®. Locking nut with plastic insert, increase torque 10%, mechanical-lock nut, increase torque 20%
Torque Nm/in lb Recommended tool
M1.6 0.2 /1.8
M2 0.4 /3.5
M2.5 0.7/6.2
M3 M3.5 1.2 /10.6 1.9 /16.8
M4 M4.5 2.9 /25.7 4.3 /38.1
M5 5.7/50.4
M6 9.8/86.7
LUM02 LUM10
LUM12 LUM22
LTV009 LTV18 LUM32
T
M
Property class between 8.8 and 10.9 due to case hardening. Taptite® and Swageform are examples
Ø Screw size Torque Nm/in lb Recommended tool
M2 0.5 /4.4
M3 1.4 /12.4
M4 3.2 /28.3
M5 6.5 /57.5
M6 11.0 /97.3
LUM02
LUM10
LUM12 LUM22
LTV009 LTV18 LUM32
Ø Screw size
T ST
Torque Nm/in lb
ST2.2 0.3/2.7
ST2.9 1.0 /8.8
ST3.5 1.8 /15.9
ST4.2 2.9 /25.7
ST4.8 4.2 /37.2
Recommended tool
ST5.5 6.7 /59.3
ST6.3 9.1/80.5
TWIST12/22 LUF34
T
ST
for plastic
Ø Screw size Torque Nm/in lb Recommended tool
ST2.2 ST2.9 0.3 /2.7 1.0 /8.8 LUM02 LUM10
ST3.5 1.8 /15.9
ST4.2 2.9 /25.7
ST4.8 4.2 /37.2
ST5.5 6.7 /59.3
ST6.3 9.1 /80.5
LUM12 LUM22 LTV009 LTV18 LUM32
Ø Screw size
ST
Torque Nm/in lb Recommended tool
ST2.2 0.3 /2.7
ST2.9 1.0 /8.8
ST3.5 1.8 /15.9
ST4.2 2.9 /25.7
ST4.8 4.2 /37.2
ST5.5 6.7/59.3
ST6.3 9.1/80.5
TWIST12 LUD LUF34
Torque Nm/in lb Recommended tool
1.5 /13.3
3 /26.5
5 /44.2 LUD12/22 TWIST12/22
7.5 /66.4
12 /106.2
LUF34
Shut-off clutch
Slip clutch
Direct drive
With optional coupling-ring.
Ordering No. 4210 2316 01
With optional spring.
Ordering No. 4210 1831 00
Pneumatic Assembly Tools 13
Pneumatic Screwdrivers
S
Pistol Grip Models
)
Y^ " " " > ● [G> ^ ! " be used with high grip when feed force is needed or with low grip for minimal reaction force. ● [G> ^ ! " fectly balanced for standard pistol grip applications. ● [G<> & " ! ~ % ● Y^]{ " force to weight ratio amongst the pneumatic screwdrivers. It is also a tool with low reaction force and fast shut-off because of the position of the clutch. G? " " ! @G?% ) " ! ))%
Torque range soft joint Model
Nm
in lb
Free speed r/min
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Rec. hose size mm
Air inlet thread in
Ordering No.
kg
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Pneumatic Screwdrivers
Y^{{ [G] Y^{{ [G Y^{{ [GG? Y^{{ [G\ Y^{{ [G\G? Y^{{ [G Y^{{ [G G? Y^{{ [G { Y^{{ [G {G? Y^{{ [G {] Y^]{ [G Y^]{ [G _
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Continued....
14 Pneumatic Assembly Tools
)
Pistol Grip Models
Torque range soft joint Model
in lb
Free speed r/min
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Air consumption at CS distance free speed mm l/s cfm
Rec. hose size mm
Air inlet thread in
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kg
lb
Length mm
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Y^ { [Gj{_ Y^ { [GjG? Y^{{ [G{ Y^{{ [G{]{ Y^{{ [G] Y^{{ [G]%_ Y^{{ [G Y^{{ [G\ Y^{{ [G\G? Y^{{ [G Y^{{ [G G? Y^{{ [G
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Pneumatic Assembly Tools _
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Pistol Grip Models
' '
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[G[G'> ^ ! grip can be used with high grip when feed force is needed or with low grip for minimal reaction force. [G> ^ ! " perfectly balanced for standard pistol grip applications.
Torque range soft joint Model
Air consumption at CS Length distance free speed mm mm l/s cfm
Rec. hose size mm
Air inlet thread in
Ordering No.
Nm
in lb
Free speed r/min
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Torque range soft joint Model
Nm
in lb
Free speed r/min
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Air consumption at CS Length distance free speed mm mm l/s cfm
Rec. hose size mm
Air inlet thread in
Ordering No.
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Torque range soft joint Model
in lb
Free speed r/min
kg
lb
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Air consumption at CS Length distance free speed mm mm l/s cfm
Rec. hose size mm
Air inlet thread in
Ordering No.
Pneumatic Screwdrivers
With push start and button reverse Y^ { KG { Y^ { KG j Y^ { KG ]_ Y^ { KG _ Y^ { KG _ Y^ { KG { Y^ { KG j Y^ { KG ]_ Y^ { KG _ Y^ { KG \ Y^ KG ] Y^ KG _ Y^ KG { Y^ KG{ Y^ { KG Y^ { KG{ Y^ { KG] Y^ { KG Y^ { KG_ Y^{{ KG{]_ Y^{{ KG] Y^{{ KG Y^{{ KG{] Y^{{ KG_{\ Y^{{ KG_]_ Y^{{ KG\ Y^{{ KGj
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j
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)
Straight Models
Torque range soft joint Model
Nm
in lb
Free speed r/min
kg
lb
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With lever start and without push start Y^ { )G Y^ { )G{ Y^ { )G] Y^ { )G Y^{{ )G] Y^{{ )G Y^{{ )G_] Y^{{ )G\ Y^{{ )G Y^{{ )G { Y^{{ )G {]
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Torque range soft joint Model
Nm
in lb
Free speed r/min
%]%] %_%{
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Length mm
Air consumption at free speed l/s
cfm
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CS distance mm
Air inlet thread in
Ordering No.
With lever start () { )G] () { )G (){{ )G\ (){{ )G
With push start (){{ KG{] (){{ KG\ (){{ KG
Pneumatic Assembly Tools
Pneumatic Screwdrivers
() " ! ! " > ● KG> ^ ! and reverse button ● )G> ^ ! reverse ring.
Angle Models
)
" ! fast, accurate shut-off clutch and are designed for durability. ● ) " " ! good access in limited spaces and ! ! % ● ) " " " % G? " ! % < see accessory page.
Torque range soft joint Model
G ] G _\ G _{ G _ G \ G \{] G { G G j<) G \ G G { G G
\{ G
\{ & G
\ G
G
{ G
G {_ G ]_\ G ]_{ G ]_
Nm
in lb
Free speed r/min
%] %_ %_ %_
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%
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j_ j_ j_ _ {] _ _ ] ] ] ] ] { { ]{ ]{ ]{ ]{
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Pneumatic Screwdrivers
All models> # %
Angle head Length height mm mm
Weight kg
lb
% % % % % %j % %
% % % % % % %j %j %j %j %j % % % %
%_
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{_ {_ {_ {_ {_ {_ {_ {_ {]%_ {j%_ {j%_ {j%_ {j%_ {j%_ {%\ {j%_ {j%_ {j%_ {j%_ {_ {_ {_ {_
{ " % ]j % \ %
Angle head center to side mm
]%_
Air consumption at free speed l/s
cfm
Rec. hose size mm
\ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \
]
]
]
]
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\ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \
Ordering No.
j
j
j
j
j
j
j
j
j
j
j
j
j
j
j
j
j
j
j
j
j
j
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j] {j {] j] {j j j] {j j] {j \ j] {j
j] { j j] {j j] {j j] \]{
j] {j j] {j ] j] {j _ j] {j { j] {j { j] {j ]
j] {j {{ j] {j { j] {j {
j] {j j] {j j] {j _ j] {j j] {j ]
" % <) < %
Angle Models
)
Torque range soft joint Model
Air inlet thread in
Free speed r/min
Weight kg
lb
Air Angle head consumption at Angle head center free speed Length height to side mm mm mm l/s cfm
Rec. hose size mm
Air inlet thread in
Ordering No.
Nm
in lb
%]%
{\{
% {%{
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j
j
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j_]
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% {%{
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With 1/4" square drive () G \
With 1/4" female hexagon drive () G (\ () G ](\
%]% {% \%
{ Pneumatic Assembly Tools {
)!
Accessories
Accessories Included Clutch adjustment key Included with all shut-off and slip clutch tools Exhaust hose Included with straight and air-on-top models
Clutch adjustment key
Optional Accessories Ordering No.
Threaded clutch houses Y^ { KG)G { ] Y^ { [G[G< ] _ j Y^{{ [G[G { ] \ Y^{{ [G[G { Y^{{ )GKG ] _ \ j Y^{{ )GKG {
{ ]j\ { ]j\ { ]j\ { ] { ] { ]j] { ]j] ]
Angle head covers G {_G G jG
{
_ {
\
Protective covers Y^{{]{ [G Y^{{ [G Y^ { [G
{ ] _ { ] _ { \{
Suspension yoke
Quick change chuck kit
Threaded fronts Y^ ]{ [G _
{ {_{
Suspension yoke
{ \ j
Quick change chuck kit ! "
{ {]{\
Angle-head G ] j
" a
{ ]j_
Vacuum screw pick-up Y^ {
{ \ j
Angle-head for LTV009
) { ]j_ " %
RE-conversion kits Model
Y^ { [G< Y^ { )G Y^{{ )G
Designation
Y^ { [G[G< Y^{{ [G ] \ Y^{{ [G { Y^{{ [G ] \ Y^ { )G Y^ { KG Y^{{ )G Y^{{ KG Y^]{ [G Y<]
Vacuum screw pick-up for LUM02
Ordering No.
{ ]\{ { ] { { _ j { ]
Exhaust hose
{ { _{ { { _{ { { _{ { { _{ { { _{ { { _{ { { _] { { _] { { _{ { { _{ { { _]
Support handle
ESD hose
]__ {
]__ {
]__ ]
]__ { @ @ @ @ @
]__
]__ j{
j{ { _ \ j{ { _ j{ { _ j{ { _ j{ { _ \ j{ { _ \ j{ { _ j{ { _ j{ { _ \ j{ { _ j{ { _
Torque arms adapters
@ @ @ @ ] ]_ _{ ] ]_ _] ] ]_ _ ] ]_ _ @ @ @
Installation proposal
j{ {
j \ j{ {
j j{ {
j j{ {
j j{ {
j \ j{ {
j \ j{ {
j j{ {
j j{ {
j \ j{ {
j j{ {
j
ESD approved pistol handle
{ ]\ \ { ]] { ]] { ]\ \ @ @ @ @ @ { ]] @
Pneumatic Assembly Tools 21
Pneumatic Screwdrivers
a
Model
Accessories
)!
K
\ \
$ \ $ \
?"($ j ?"($ j
j{ { j_ j{ { j_
\
$ \
?"($ j
j{ { j_ \
$ j $ j
?"($ j ?"($ j
j{ { j_ j{ { j_
For small screwdrivers with 1/8" BSP air inlet ^('( * J <G' ? j$ \ j ^('( * J <G ? j$ \ j
For small screwdrivers with 1/4" BSP air inlet ^('( * J <G' ? j$ \
For screwdrivers with 1/4" BSP air inlet ^('( * J <G' ? j$ j ^('( * J <G ? j$ j
) The spare parts included in the service % Always have them available for a fast and economical repair. ^ > ● ●
●
O-rings
●
Circlips Pins etc.
●
Pneumatic Screwdrivers
●
^ "
22 Pneumatic Assembly Tools
Model
Ordering No.
Y^ KG Y^ { [G [G< Y^ { )G Y^ { KG Y^{{ [G[G ] \ { Y^{{ [G[G Y^{{ KG)G ] \ { Y^{{ KG)G Y^{_ [G< Y^]{ [G Y<] [G () [G< () G () [G ] { () [G \ () [G () { [G { ] (){{ [G {]{ { (){{ [G j
j j { j {_ j {_ j {j j {j{ j {j j {j_ j _ j ] \ j j\ j j j j { j {j j { { j { j { \ j { _ j {j j j_
Introduction – Impact Wrenches
Power you can depend on Atlas Copco impact wrenches are designed to provide dependability and a long, trouble-free service life in the toughest conditions. Few other tools can match the capacity-to-weight ratio and simplicity in use and maintenance.
Atlas Copco´s powerful, high-speed impact wrenches are designed to cut production times by providing rapid run-down and fast tightening. Impact wrenches build up torque in joints through a series of rotary impacts, where air pressure and tightening time affect the torque obtained. As a general rule, if a wrench impacts longer than 5 seconds on a fastener, a larger wrench should be used in order to achieve better durability. The LMS models are non shut-off, which means they will shut off once the operator releases the trigger. LMS The LMS is a non shut-off impact wrench with extraordinary power to weight qualities and virtually no reaction force during tightening. The torque is applied to the joint, not to your wrist. These tools are typically used where fast tightening or disassembly is needed and the range covers recommended torque levels between 7-5500 Nm.
Impact Wrenches
LMS 8-series The new LMS 8-series impact wrenches delivers true raw power and enables extremely fast tightening and loosening. The innovative and unique Grease Retaining System ensures maximum tool performance with long service intervals.
Pneumatic Assembly Tools 23
Selection Guide
Nm
M6
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M36
M42
M45
M48
9.8
24
47
81
128
197
275
385
518
665
961
1310
2280
3640
4510
5450
LMS LMS08 LMS18 LMS18 LMS28 LMS38 LMS38 LMS48 LMS58 LMS58 LMS61 LMS61 LMS68 LMS88 LMS88 LMS88 LMS88 LMS08 LMS18 LMS28 LMS38 LMS38 LMS48 LMS58 LMS58 LMS58 LMS68 LMS68 LMS68 LMS88 8.8
Nm
14
M6
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M36
M42
33
65
114
181
277
386
541
728
935
1350
1840
3210
5110
6340
M45
LMS LMS08 LMS18 LMS28 LMS28 LMS38 LMS38 LMS48 LMS58 LMS61 LMS61 LMS68 LMS88 LMS88 LMS88 LMS88 LMS18 LMS18 LMS28 LMS38 LMS48 LMS48 LMS58 LMS68 LMS68 LMS68 LMS88 10.9
Nm
M6
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M36
M42
17
40
79
136
217
333
463
649
874
1120
1620
2210
3850
6140
LMS LMS08 LMS18 LMS28 LMS28 LMS38 LMS48 LMS58 LMS61 LMS61 LMS68 LMS88 LMS88 LMS88 LMS88 LMS18 LMS18 LMS28 LMS38 LMS48 LMS58 LMS68 LMS68 LMS68 LMS88 12.9
= HEAVY DUTY
Impact Wrenches
= EXTRA HEAVY DUTY
24 Pneumatic Assembly Tools
" " " " "% "
\]` %
Non Shut-off
Pistol Grip Models
LMS models Recommended operating range 7-1800 Nm. zFast tightening and disassembly. zNegligible reaction force. z
Low weight.
z
High power-to-weight ratio. Tightening time should not exceed 5 seconds, to avoid excess wear on the tool. zSoft-start throttle. z z
LMS58 HR25
Long service intervals.
z
Durable high performance with Grease Retaining System.
z
Model
LMS08 HR10 LMS08 HR42 LMS18 HR13 LMS18 HR10 LMS28 HR13 LMS38 HR13 LMS48 HR20 LMS58 HR25 LMS58 HR20 LMS68 HR25
6-8 6-8 10 10 12 14-16 16-18 20-22 18-20 22-30
Torque range Nm
ft lb
3/8 7-45 5-33 1/4a 7-35 5-26 1/2 10-110 7-81 3/8 10-90 7-66 1/2 30-210 22-155 1/2 40-375 29-276 3/4 100-550 74-405 1 300-800 221-590 3/4 300-800 221-590 1 600-1800 442-1400
Free Max torque Impacts speed Nm ft lb per min r/min
Length excl. Weight anvil kg lb mm
65 60 150 120 390 850 1375 1900 1900 4450
0.9 2.0 0.9 2.0 1.45 3.2 1.45 3.2 1.85 4.1 2.6 5.7 3.3 7.3 4.8 10.6 4.8 10.6 9.8 21.5
48 44 110 88 287 627 1014 1401 1401 3282
1650 14000 1650 14000 1500 8100 1650 8100 1500 9500 1350 8000 1100 6500 900 5500 900 5500 780 5000
185 186 144 148 146 167 173 210 210 252
CS distance mm
21 21 26 26 29 29 38 42 42 55
Air con- Rec. Air sumption hose inlet under load size thread l/s cfm mm in Ordering No.
2.5 2.5 8.5 6.5 8.5 10 12 14.5 14.5 28
5 5 18 14 18 21 25.2 30.5 30.5 58.9
6.3 6.3 10 10 10 10 12.5 12.5 12.5 16
1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 1/2
8434 1080 00 8434 1080 05 8434 1180 00 8434 1180 01 8434 1280 00 8434 1380 00 8434 1480 00 8434 1580 00 8434 1580 01 8434 1680 01
Female hex. quick change chuck.
Impact Wrenches
a
Bolt Square size drive mm in
LMS18 HR13
Pneumatic Assembly Tools 25
Straight Models
Non Shut-off
LMS models Recommended operating range 7-5500 Nm. zFast tightening and disassembly. zNegligible reaction force. z
LMS08 SR10
Low weight.
z
High power-to-weight ratio. Soft-start throttle. zTightening time should not exceed 5 seconds, to avoid excess wear on the tool. zLong service intervals. z z
LMS68 GIR25
Durable high performance with grease retaining system.
z
LMS88 GIR38
Model
LMS08 SR42 LMS08 SR10 LMS68 GIR25 LMS68 GOR25 LMS68 GIR S5 LMS68 GOR S5 LMS88 GIR38 LMS88 GOR38 LMS88 GIR S5 LMS88 GOR S5
Bolt Square size drive mm in
6-8 6-8 22-30 22-30 22-30 22-30 30-42 30-42 30-42 30-42
1/4a 3/8 1 1 1 5/8b 1 5/8b 1 1/2 1 1/2 1 5/8b 1 5/8b
Torque range Nm
ft lb
7-35 7-45 600-1800 600-1800 600-1800 600-1800 1000-5500 1000-5500 1000-5500 1000-5500
5-26 5-33 442-1400 442-1400 442-1400 442-1400 737-4054 737-4054 737-4054 737-4054
a
Female hex. quick change chuck. Spline drive No. 5. GOR = Outside trigger. GIR = Inside trigger.
Impact Wrenches
b
26 Pneumatic Assembly Tools
Free Max torque Impacts speed Weight Nm ft lb per min r/min kg lb
60 65 4450 4450 4450 4450 10000 10000 10000 10000
44 48 3282 3282 3282 3282 7370 7370 7370 7370
Length excl. anvil mm
CS Air condist- sumption ance under load mm l/s cfm
1650 12500 0.85 1.9 185 20 1650 12500 0.85 1.9 184 20 780 5000 9.6 21.1 339 55 780 5000 9.6 21.1 339 55 780 5000 9.6 21.1 339 55 780 5000 9.6 21.1 339 55 540 3800 15.0 33.0 381 63.5 540 3800 15.0 33.0 381 63.5 540 3800 15.0 33.0 381 63.5 540 3800 15.0 33.0 381 63.5
2.5 2.5 28 28 28 28 33 33 33 33
5 5 58.9 58.9 58.9 58.9 69.4 69.4 69.4 69.4
Rec. Air hose inlet size thread mm in Ordering No.
6.3 6.3 16 16 16 16 16 16 16 16
1/4 1/4 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
8434 1081 06 8434 1081 11 8434 1680 00 8434 1680 02 8434 1680 05 8434 1680 10 8434 1880 00 8434 1880 01 8434 1880 05 8434 1880 10
Accessories Optional Accessories
MultiFlex Swivel Model
Ordering No.
LMS08 HR10/SR10 LMS18 HR10/13, LMS28/38 HR13, LMS48/58 HR20, LMS58 HR25 LMS68 HR25, LMS68/88 GIR, LMS68/88 GOR
8202 1350 20 8202 1350 22 8202 1350 24
! " #
Whip hose Model
Ordering No.
LMS08 HR10/SR10, LMS18 HR10/13, LMS28/38 HR13, LMS48/58 HR20, LMS58 HR25
Not necessary
LMS68 HR25, LMS68/88 GIR, LMS68/88 GOR
8202 1180 28
Whip hose
Productivity Kits
9 l/s
Cablair 8 mm
ErgoQIC 08
Yes
8202 0850 35
16 l/s
Cablair 10 mm
ErgoQIC 08
Yes
8202 0850 36
16 l/s 16 l/s
Cablair 10 mm Rubber 10 mm
ErgoQIC 08 ErgoQIC 10
Yes Yes
8202 0850 37 8202 0850 38
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 39
35 l/s
Turbo 13 mm
ErgoQIC 10
Yes
8202 0850 41
For small impacts and pulse tools with 1/4" BSP air inlet MIDI Optimizer F/RD EP EQ08-C08
For 1/2" impact wrenches and pulse tools with 3/8" BSP air inlet MIDI Optimizer F/RD EQ08-C10
For 1/2" impact wrenches and pulse tools with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C10 MIDI Optimizer F/RD EQ10-R10
For impact wrenches and pulse tools with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-C13
For impact wrenches and pulse tools with 1/2" BSP air inlet MIDI Optimizer F/RD EQ10-T13
The spare parts included in the service kits cover a normal overhaul of your tool. Always have them available for a fast and economical repair. Main parts included: zGaskets Circlips
z
z
O-rings
z
Pins etc.
Model
LMS08 LMS18 LMS28 LMS38 LMS48 LMS58 LMS68 LMS88
Impact Wrenches
Service Kits Service kit
4081 0465 90 4081 0466 90 4081 0467 90 4081 0468 90 4081 0461 90 4081 0445 90 4081 0442 90 4081 0443 90
Pneumatic Assembly Tools 27
Introduction – ErgoPulse
ErgoPulse impulse tools – fast reliable and operator friendly The speed, reliability, and accuracy of ErgoPulse hydraulic impulse nutrunners, combined with the fact that they are comfortable to operate, make them suitable for continuous heavy production. Since there is no metal-to-metal impact in a pulse tool, it provides a softer, more controlled pulse with considerably less vibration and noise than an impact wrench.
Hydraulic Impulse Nutrunners
A complete range ErgoPulse impulse tools are available in straight and pistol grip, shut-off and non shut-off versions. The range covers torque from 2 900 Nm. The ErgoPulse principle – The heart of a pulse tool is the hydraulic pulse unit. Since the pulses are very short, there is almost no reaction force in the handle, only the much lower motor torque is transferred to the operator s hand. In addition, there are less vibrations and noise than with an impact wrench. Combined with good balance and low weight the result is a tool that is very comfortable to operate. PTS and PTX shut-off pulse tools Atlas Copco shut-off pulse tools shut off the air supply when the pre-set torque is been reached. Operator influence is minimized and the result is increased accuracy and faster tightening. Torque sensing system – In ErgoPulse PTS and PT nutrunners torque is sensed by means of a rotatable inertial mass acting against an adjustable spring. The result is a highly accurate and easily adjustable shut-off system. Pulse mechanism The pulse mechanism has pistons for minimum weight and long service life. The design is based on cam-guided pistons and rollers and % ing parts are thus completely immersed in oil, which ensures a long service life. Twin chamber vane motor This is designed to give high torque at low speed, which gives the best characteristics for fast, accurate tightening. TRIM valve A patented adjustable valve at the air outlet is used to maximize tool accuracy on one type of joint, which could be hard, medium or soft. A TOTRIM valve – PTS/PT -AT tools are equipped with an automatic twostage trim valve. The tool runs down the screw with reduced free speed. After 1-2 pulses it shifts automatically to full power thus enabling both hard and soft joints to be tightened with excellent results with-
28 Pneumatic Assembly Tools
out any adjustments. The PTS/PT -AT tools can also be used for reporting applications. ErgoPulse PTS-HRF – These are Air-on-Top versions which offer full ~ % top to avoid the disturbing hose hook or you use the conventional air inlet at the bottom of the handle a convenient tool for use in workstations. ErgoPulse PT – The new ErgoPulse PT series is intended for applications where weight is critical. The tools are available in both Trim and AutoTrim versions. ErgoPulse 25PTX At the top of the PT range, is the new ErgoPulse 25PT , which gives you 900 Nm of tightening torque in a tool weighing only 10.3 kg. ErgoPulse XS non shut-off tools ErgoPulse S is the correct choice when the operator needs to control the process. The tools provide high torque, fast, accurate tightening and long service lifetimes. Twin chamber vane motor This is designed to give high torque at low speed, which provides the best characteristics for fast, reliable and accurate tightening. Double or triple bladed pulse mechanisms The tools are equipped with pulse units with two or three blades. They employ the Atlas Copco patented cam-guided design to push out the blades, giving very high reliability. The pulse units have a high power-to-weight ratio, making the tools very powerful for their size. Torque is adjusted by regulat " cuit. ErgoPulse 6PS This model is a good choice for tightening self-tapping screws and when fast, powerful reversing is needed. Torque is adjusted by regulating the air pressure.
Selection Guide EP PTS/PTX Shut-off models The ErgoPulse PTS and PT tools can be adjusted within a wide torque range by simply setting the spring force that counteracts the inertia body. Torque should preferably be checked with a hand torque wrench. Electronic monitoring with an in-line transducer is possible but should ! ! " % Torque Nm
900
M27
Straight models
Pistol grip models 410 450
M24 M20 Screw size
M16
250 250 150 150
M14
225 225
110 90
80
M12
125 125
70 55
M10
45 31
M8 M6
19
15
9
22*
9
13*
19
35
16
18*
50
40
22
30
50
30*
10*
9*
8*
5 M5
14
32
85
85 70
55
8*
5 6*
4*
4*
3/8 square drive
3/8 square drive
2*
3/4 square drive
1/2 square drive
2*
3PTX
5PTX 4PTX
7PTX 6PTX
3PTX 8PTX
5PTS 4PTX
6PTS 5PTX
7PTS 6PTX
9PTX
8PTS 7PTX
8PTX
11PTX 10PTS
13PTX 12PTS
15PTX
19PTX 18PTS
14PTS
1 square drive
8.8
450
25PTX
* For tools with quick change chuck, see technical data.
EP XS/PS Non shut-off models The size of tool is determined on the basis of torque and/or bolt dimension. Torque should preferably be checked with a hand torque wrench. ? " ! ! ! " due to the extremely short pulse sequence. Torque Nm
Straight models
400
Pistol grip models
M20
8.8
110
Screw size
70 52
M10
52
31 20
20
65 50
31
28 30*
20* M6
160 110
M12
M8
300
30* 20*
12
10*
10*
M5 5 M4 3/8 square drive
6XS
7XS
8XS
1/4 quick change chuck
5XS
6PS
3/8 square drive
6XS
7XS
8XS
1/2 square drive
10XS
12XS
3/4 square drive
14XS 16XS
20XS
* For tools with quick change chuck, see technical data.
Pneumatic Assembly Tools 29
Hydraulic Impulse Nutrunners
M16 M14
240 160
Pistol Grip Models
Shut-off
EP PTX models In ErgoPulse shut-off tools the air supply is shut off as soon as the pre-set torque has been reached, minimizing operator ~ % racy and faster tightening. High reliability.
z
Consistent torque over time, low meanshift. z High level of durability. z
High speed, short cycle times.
z
One-handed operation.
z
High power-to-weight ratio. No springs to wear out.
z z
No wear on key parts. High precision components.
z z
No reaction forces. Light, well-balanced tools.
z z
Low noise levels. Lubrication free.
z z
Bolt size mm
Model
Square drive in
Air inlet thread in
Ordering No.
8 8 8 8 8 8 8 10 10 10 10 13 13 13
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8
8431 0375 51 8431 0375 54 8431 0375 50 8431 0375 00 8431 0375 04 8431 0375 10 8431 0375 20 8431 0375 30 8431 0375 60 8431 0375 40 8431 0376 50 8431 0376 60 8431 0376 70 8431 0376 80
4 4 7 4 7 7
8 8 8 8 10 10
1/4 1/4 1/4 1/4 1/4 1/4
8431 0379 04 8431 0379 00 8431 0379 20 8431 0379 10 8431 0379 30 8431 0379 60
9 9 9 15 15 15 15 19 19 23 25 32 45 49
4 4 4 7 7 7 7 9 9 11 12 15 21 23
8 8 8 8 8 8 8 10 10 10 10 13 13 13
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8
8431 0375 53 8431 0375 56 8431 0375 52 8431 0375 02 8431 0375 06 8431 0375 12 8431 0375 22 8431 0375 32 8431 0375 62 8431 0375 42 8431 0376 52 8431 0376 62 8431 0376 72 8431 0376 82
9 9 15 9 15 15
4 4 7 4 7 7
8 8 8 8 10 10
1/4 1/4 1/4 1/4 1/4 1/4
8431 0379 06 8431 0379 02 8431 0379 22 8431 0379 12 8431 0379 32 8431 0379 62
ft lb
kg
lb
1.6-4 3-7 3-7 5-13 6-14 11-18 12-23 22-40 29-51 37-59 51-81 63-110 92-184 166-332
5000 c 3400 d 3400 d 7000 d 7000 d 8500 d 8500 d 7200 d 6900 d 5200 d 5100 d 5300 d 4300 d 3300 d
0.8 0.9 0.9 0.9 0.9 0.9 0.9 1.2 1.2 1.5 1.7 2.3 3.1 4.2
1.7 1.9 1.9 1.9 1.9 1.9 1.9 2.5 2.5 3.3 3.8 5.1 6.8 9.2
154 164 164 164 164 164 164 176 176 188 196 197 216 221
21 22 22 22 22 22 22 25 25 29 29 33.5 36.5 44
9 9 9 15 15 15 15 19 19 23 25 32 45 49
4 4 4 7 7 7 7 9 9 11 12 15 21 23
5-11 4-10 9-18 8-16 17-26 24-33
5900 e 5900 e 7900 e 7900 e 6200 e 6300 e
0.9 0.8 0.9 0.9 0.9 0.9
2.0 1.8 2.0 2.0 2.0 2.0
164 154 164 164 164 164
22 21 22 22 22 22
9 9 15 9 15 15
1.6-4 3-7 3-7 5-13 6-14 11-18 12-23 22-40 29-51 37-59 51-81 63-110 92-184 166-332
4500 c 3300 c 3300 c 5400 c 5400 c 8500 c 8500 c 6900 c 6900 c 5100 c 5100 c 5300 c 4200 c 3300 c
0.8 0.9 0.9 0.9 0.9 0.9 0.9 1.2 1.2 1.5 1.7 2.3 3.1 4.2
1.8 2.0 2.0 2.0 2.0 2.0 2.0 2.5 2.5 3.4 3.8 5.0 6.8 9.2
154 164 164 164 164 164 164 176 176 188 196 197 216 221
21 22 22 22 22 22 22 25 25 29 29 33.5 36.5 44
5-11 4-10 9-18 8-16 17-26 24-33
5900 e 5900 e 7900 e 7900 e 6200 e 6300 e
0.9 0.8 0.9 0.9 0.9 0.9
2.0 1.8 2.0 2.0 2.0 2.0
164 154 164 164 164 164
22 21 22 22 22 22
Torque range a Nm
Weight
CS Length distance mm mm
Air conRec. sumption hose under load size l/s cfm mm
Free speed r/min
TRIM-RE EP3PT 5 HR42-RE EP4PT 9 HR10-RE EP4PT 9 HR42-RE EP5PT 17 HR42-RE EP5PT 19 HR10-RE EP6PT 28 HR42-RE EP6PT 32 HR10-RE EP7PT 55 HR10-RE EP8PT 70 HR10-RE EP9PT 80 HR13-RE EP11PT 110 HR13-RE EP13PT 150 HR13-RE EP15PT 250 HR20-RE EP19PT 450 HR20-RE
M4-M5 M5 M5 M6 M6 M6-M8 M6-M8 M8-M10 M10 M10 M12 M12-M14 M12-M16 M16-M20
1/4 b 2-5 3/8 4-9 1/4 b 4-9 b 7-17 1/4 3/8 8-19 1/4 b 15-28 3/8 16-32 3/8 30-55 3/8 40-70 1/2 50-80 1/2 70-110 1/2 85-150 3/4 125-250 3/4 225-450
Trim-RE Low pressure models EP5PT EP5PT EP6PT EP6PT EP7PT EP8PT
HR10-RE-L HR42-RE-L HR10-RE-L HR42-RE-L HR10-RE-L HR10-RE-L
M5 M4-M5 M6 M5 M6 M6-M8
3/8 1/4 b 3/8 1/4 b 3/8 3/8
7-15 6-13 13-25 11-22 23-35 33-45
M4-M5 M5 M5 M6 M6 M6-M8 M6-M8 M8-M10 M10 M10 M12 M12-M14 M12-M16 M16-M20
1/4 b 2-5 3/8 4-9 1/4 b 4-9 7-17 1/4 b 3/8 8-19 1/4 b 15-28 3/8 16-32 3/8 30-55 3/8 40-70 1/2 50-80 1/2 70-110 1/2 85-150 3/4 125-250 3/4 225-450
Hydraulic Impulse Nutrunners
AutoTrim d EP3PT 5 HR42-AT EP4PT 9 HR10-AT EP4PT 9 HR42-AT EP5PT 17 HR42-AT EP5PT 19 HR10-AT EP6PT 28 HR42-AT EP6PT 32 HR10-AT EP7PT 55 HR10-AT EP8PT 70 HR10-AT EP9PT 80 HR13-AT EP11PT 110 HR13-AT EP13PT 150 HR13-AT EP15PT 250 HR20-AT EP19PT 450 HR20-AT
AutoTrim Low pressure models EP5PT EP5PT EP6PT EP6PT EP7PT EP8PT a
HR10-AT-L HR42-AT-L HR10-AT-L HR42-AT-L HR10-AT-L HR10-AT-L
M5 M4-M5 M6 M5 M6 M6-M8
3/8 1/4 b 3/8 1/4 b 3/8 3/8
7-15 6-13 13-25 11-22 23-35 33-45
" type of joint, accessories used and air pressure.
30 Pneumatic Assembly Tools
b c
Female hexagon drive. Quick change chuck. In full speed mode.
d
RE-reporting kit not included Ordering No. 4250 1854 91 .
e
Measured at 5 bar air pressure.
Shut-off
Pistol Grip Models
EP PTS models ErgoPulse PTS is the reliable and powerful workhorse and offers the same shut-off mechanism as the peak performer PT . The PTS series has some air on top HRF models, making it possible to feed the air from above to the tool to make it easier to use in many applications. All PTS models can also be used as lubrication free, just like other ErgoPulse tools.
Model
Bolt size mm
Square drive in
l/s
cfm
21 21 21 21
6.5 6.5 7 7
14 14 15 15
8 8 8 8
1/4 1/4 1/4 1/4
8431 0374 05 8431 0374 00 8431 0374 20 8431 0374 15
175 176 175 176 193 201 216 202
26 26 26 26 29 34 37 42
8 8 9 9 11 13 20 22
17 17 19 19 23 27 42 46
10 10 10 10 10 13 13 13
1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8
8431 0374 35 8431 0374 40 8431 0374 55 8431 0374 60 8431 0374 80 8431 0374 90 8431 0374 95 8431 0374 98
1.4 3.0 1.4 3.0 1.8 4.0
176 176 193
31 31 34
8 9 11
17 19 23
10 10 10
1/4 1/4 1/4
8431 0374 41 8431 0374 61 8431 0374 81
6300 d 6300 d
1.0 2.2 1.0 2.2
196 191
21 21
7 7
15 15
8 8
1/4 1/4
8431 0374 16 8431 0374 21
5400 d 5400 d 6900 d 6900 d 4900 d 4100 d 3900 d 2900 d
1.4 1.4 1.4 1.4 1.8 2.5 3.3 4.3
175 176 175 176 193 201 216 202
26 26 26 26 29 34 37 42
8 8 9 9 11 13 20 22
17 17 19 19 23 27 42 46
10 10 10 10 10 13 13 13
1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8
8431 0374 37 8431 0374 42 8431 0374 57 8431 0374 62 8431 0374 82 8431 0374 92 8431 0374 97 8431 0374 99
kg
lb
Length mm
CS distance mm
4-9 6-10 7-16 6-15
5400 c 5400 c 7300 c 7300 c
1.0 1.0 1.0 1.0
2.2 2.2 2.2 2.2
196 191 191 196
12-23 13-26 16-29 22-40 37-66 63-110 92-185 166-302
5700 c 5700 c 7300 c 7300 c 5200 c 4200 c 4000 c 3000 c
1.4 1.4 1.4 1.4 1.8 2.5 3.3 4.3
3.0 3.0 3.0 3.0 4.0 5.5 7.2 9.5
18-35 30-55 50-90
13-26 22-40 37-66
5700 c 7300 c 5200 c
8-20 10-22
6-15 7-16 12-23 13-26 16-29 22-40 37-66 63-110 92-185 166-332
Torque range Nm
a
ft lb
Air consumption under load
Rec. hose size mm
Free speed r/min
Weight
Air inlet thread in
Ordering No.
TRIM-RE e EP5PTS12 HR42-RE EP5PTS14 HR10-RE EP6PTS22 HR10-RE EP6PTS20 HR42-RE
M5-M6 M5-M6 M6 M6
1/4 b 3/8 3/8 1/4 b
6-12 8-14 10-22 8-20
TRIM-RE with balanced grip e EP7PTS30 HR42-RE EP7PTS35 HR10-RE EP8PTS40 HR42-RE EP8PTS55 HR10-RE EP10PTS90 HR13-RE EP12PTS150 HR13-RE EP14PTS250 HR20-RE EP18PTS410 HR20-RE
M8 M8 M8 M8-M10 M10-M12 M12-M14 M12-M16 M16-M20
1/4 b 16-31 3/8 18-35 1/4 b 22-40 3/8 30-55 1/2 50-90 1/2 85-150 3/4 125-250 3/4 225-410
TRIM-RE with Air on top e EP7PTS35 HRF10-RE M8 3/8 EP8PTS55 HRF10-RE M8-M10 3/8 EP10PTS90 HRF13-RE M10-M12 1/2
AutoTrim e EP6PTS20 HR42-AT EP6PTS22 HR10-AT
M6 M6
1/4 b 3/8
EP7PTS30 HR42-AT EP7PTS35 HR10-AT EP8PTS40 HR42-AT EP8PTS55 HR10-AT EP10PTS90 HR13-AT EP12PTS150 HR13-AT EP14PTS250 HR20-AT EP18PTS410 HR20-AT a
M8 M8 M8 M8-10 M10-12 M12-14 M12-16 M16-20
1/4 b 16-31 3/8 18-35 1/4 b 22-40 3/8 30-55 1/2 50-90 1/2 85-150 3/4 125-250 3/4 225-410
" type of joint, accessories used and air pressure.
b c
3.0 3.0 3.0 3.0 4.0 5.5 7.2 9.5
Female hexagon drive. Quick change chuck. ith TRIM valve fully open.
d e
In full speed mode. RE-reporting kit not included Ordering No. 4250 1854 91 .
Pneumatic Assembly Tools 31
Hydraulic Impulse Nutrunners
AutoTrim with balanced grip e
Pistol Grip Models
Non Shut-off
EP XS models In ErgoPulse non shut-off tools the tool produces pulses until the operator releases the trigger. Preferred in applications where it is an advantage for the operator to be able to control the process by shutting off the tool manually. High reliability and durability.
z
High speed, short cycle times.
z
One-handed operation.
z
High power-to-weight ratio.
z
No springs to wear out. High precision components.
z z
No reaction forces. Light, well-balanced tools.
z z
Low noise levels. Lubrication free.
z z
Model
Bolt size mm
EP6PS HR10 EP6PS HR42 EP8PS HR10 EP5 S HR42 EP6 S HR42 EP6 S HR10 EP7 S HR42 EP7 S HR10 EP8 S HR 42 EP8 S HR 10 EP10 S HR13 EP12 S HR13 EP14 S HR13 EP16 S HR20 EP20 S HR20
M8 M8 M8-M10 M5-M6 M6 M6 M8 M8 M8 M8-M10 M10 M12 M14 M16 M20
Square drive in
3/8 1/4 b 3/8 1/4 b 1/4 b 3/8 1/4 b 3/8 1/4 b 3/8 1/2 1/2 1/2 3/4 3/4
a
Torque range Nm
a
ft lb
c
c -30 -22 c c -28 -21 c c -65 -48 5-12 4-9 9-19 6-14 10-20 7-15 17-28 13-21 20-31 15-23 22-40 16-29 30-52 22-38 50-70 37-52 65-110 48-81 110-160 81-118 160-240 118-177 300-400 221-295
Hydraulic Impulse Nutrunners
" = accessories used and air pressure. b Female hexagon drive. Quick change chuck. c Torque is adjusted by regulating the air pressure.
32 Pneumatic Assembly Tools
Free speed r/min
8000 8000 8000 8500 8000 8000 9000 9000 7000 7000 6000 4500 3500 2800 3700
Weight kg
lb
0.8 1.8 0.8 1.8 1.0 2.2 0.8 1.8 0.8 1.8 0.8 1.8 0.8 1.8 0.8 1.8 1.0 2.2 1.0 2.2 1.3 2.9 1.6 3.5 2.4 5.3 3.3 7.3 5.1 11.2
Length mm
CS distance mm
150 148 158 165 150 152 150 152 172 174 168 178 188 205 240
21 21 23 21 22 22 22 22 23 23 26 29 34 37 43
Air consumption under load l/s
cfm
Rec. hose size mm
9 9 9 9 8 8 8 8 9 9 11 12 14 15 16
19 19 19 19 17 17 17 17 19 19 23 25 30 32 34
10 10 10 8 8 8 8 8 10 10 10 10 13 13 13
Air inlet thread in
Ordering No.
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8
8431 0368 21 8431 0368 22 8431 0368 24 8431 0372 30 8431 0372 23 8431 0372 20 8431 0372 10 8431 0372 00 8431 0369 16 8431 0369 09 8431 0369 40 8431 0371 00 8431 0371 50 8431 0371 55 8431 0371 60
Shut-off
Straight Models
EP PTX models In ErgoPulse shut-off tools the air supply is shut off as soon as the pre-set torque has been reached, minimizing operator ~ % racy and faster tightening. High reliability.
z
Consistent torque over time, low meanshift. z High level of durability. z
High speed, short cycle times.
z
One-handed operation.
z
High power-to-weight ratio.
z
No springs to wear out. High precision components.
z z
No reaction forces.
z
Low noise levels.
z
Lubrication free.
z
Bolt size mm
Model
Square drive in
a
Torque range Nm
ft lb
Free speed r/min
kg
lb
Length mm
CS distance mm
Weight
Air consumption under load l/s
cfm
Rec. hose size mm
Air inlet thread in
Ordering No.
TRIM EP3PT EP4PT EP4PT EP5PT EP5PT EP6PT EP6PT EP7PT EP7PT EP8PT EP8PT
5 SR42 9 SR10 9 SR42 14 SR42 15 SR10 18 SR42 19 SR10 28 SR42 31 SR10 45 SR10 38 SR42
M4-M5 M5 M5 M6 M6 M6 M6 M6-M8 M6-M8 M8 M8
1/4 b 3/8 1/4 b 1/4 b 3/8 1/4 b 3/8 1/4 b 3/8 3/8 1/4 b
2-5 4-9 4-9 7-14 9-15 9-18 10-19 17-28 18-31 24-45 22-38
1.6-4 3-7 3-7 5-10 7-11 7-13 7-14 13-18 13-23 18-33 16-28
4500 d 3400 d 3400 d 5300 d 5300 d 6800 d 6800 d 4300 d 4300 d 5500 d 5500 d
0.7 0.9 0.9 0.9 0.9 0.9 0.9 1.2 1.2 1.2 1.2
1.6 2.0 2.0 2.0 2.0 2.0 2.0 2.5 2.5 2.5 2.5
202 207 207 207 207 207 207 235 235 235 235
21 21 21 21 21 21 21 25 25 25 25
9 9 9 15 15 15 15 17 17 19 19
4 4 4 7 7 7 7 8 8 9 9
8 8 8 8 8 8 8 10 10 10 10
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
8431 0376 01 8431 0376 04 8431 0376 00 8431 0376 10 8431 0376 14 8431 0376 20 8431 0376 24 8431 0376 30 8431 0376 34 8431 0376 40 8431 0376 44
450-900
330-660
4500 d
10.3 22.7
406
58.5
63
30
13
1/2
8431 0376 90
2-5 4-9 4-9 9-15 7-14 9-18 10-19 17-28 18-31 22-38 24-45
1.6-4 3-7 3-7 7-11 5-10 7-13 7-14 13-18 13-23 16-28 18-33
4500 c 3300 c 3300 c 4800 c 4800 c 6700 c 6700 c 4300 c 4300 c 5900 c 5900 c
0.8 0.9 0.9 0.9 0.9 0.9 0.9 1.2 1.2 1.2 1.2
1.7 2.0 2.0 2.0 2.0 2.0 2.0 2.5 2.5 2.5 2.5
262 267 267 267 267 267 267 295 295 295 295
21 21 21 21 21 21 21 25 25 25 25
9 9 9 15 15 15 15 15 15 19 19
4 4 4 7 7 7 7 7 7 9 9
8 8 8 8 8 8 8 10 10 10 10
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
8431 0376 03 8431 0376 06 8431 0376 02 8431 0376 16 8431 0376 12 8431 0376 22 8431 0376 26 8431 0376 32 8431 0376 36 8431 0376 46 8431 0376 42
8-13 7-12 10-17 9-16 16-22 15-21 21-32
6-10 5-9 7-13 6-12 12-16 11-15 15-24
4800 f 4800 f 6300 f 6300 f 4000 f 4000 f 5300 f
0.9 0.7 0.9 0.9 0.9 0.9 1.2
2.0 1.6 2.0 2.0 2.0 2.0 2.5
267 267 267 267 295 295 295
21 21 21 21 21 21 25
9 9 15 9 15 15 17
4 4 7 4 7 7 8
8 8 8 8 8 8 10
1/4 1/4 1/4 1/4 1/4 1/4 1/4
8431 0368 01 8431 0368 03 8431 0368 09 8431 0368 15 8431 0368 35 8431 0368 46 8431 0367 83
TRIM-RE EP25PT 900 GR25-RE M24-M27 1 EP3PT EP4PT EP4PT EP5PT EP5PT EP6PT EP6PT EP7PT EP7PT EP8PT EP8PT
5 SR42-AT 9 SR10-AT 9 SR42-AT 15 SR10-AT 14 SR42-AT 18 SR42-AT 19 SR10-AT 28 SR42-AT 31 SR10-AT 38 SR42-AT 45 SR10-AT
M4-M5 M5 M5 M6 M6 M6 M6 M6-M8 M6-M8 M8 M8
1/4 b 3/8 1/4 b 3/8 1/4 b 1/4v 3/8 1/4 b 3/8 1/4 b 3/8
AutoTrim Low pressure models EP5PT EP5PT EP6PT EP6PT EP7PT EP7PT EP8PT a
SR10-AT-L SR42-AT-L SR10-AT-L SR42-AT-L SR10-AT-L SR42-AT-L SR10-AT-L
M5 M4-M5 M6 M5 M6 M6 M6-M8
3/8 1/4 b 3/8 1/4 b 3/8 1/4 b 3/8
" type of joint, accessories used and air pressure. b Female hexagon drive. Quick change chuck. c In full speed mode.
d
ith TRIM valve fully open. RE-reporting kit not included Ordering No. 4250 1854 91 . f Measured at 5 bar air pressure. e
Pneumatic Assembly Tools 33
Hydraulic Impulse Nutrunners
AutoTrim e
Straight Models
Non Shut-off
XS models In ErgoPulse non shut-off tools the tool produces pulses until the operator releases the trigger. Preferred in applications where it is an advantage for the operator to be able to control the process by shutting off the tool manually. High reliability and durability.
z
High speed, short cycle times.
z
One-handed operation.
z
High power-to-weight ratio. No springs to wear out.
z z
No wear on key parts. High precision components.
z z
No reaction forces. Light, well-balanced tools.
z z
Low noise levels. Lubrication free.
z z
a
b
Model
Bolt size mm
EP6 EP6 EP7 EP7 EP8 EP8
M6 M6 M8 M8 M8-M10 M8
S SR10 S SR42 S SR10 S SR42 S SR10 S SR42
Square drive in
3/8 1/4 b 3/8 1/4 b 3/8 1/4 b
Torque range a Nm
ft lb
10-20 9-19 20-31 17-28 30-52 22-40
7-15 6-14 15-23 13-21 22-38 16-29
Free speed r/min
8000 8000 10000 10000 8000 8000
kg
lb
Length mm
CS distance mm
0.7 0.7 0.7 0.7 0.9 0.9
1.5 1.5 1.5 1.5 2.0 2.0
221 219 221 219 244 242
22 22 22 22 24 24
Weight
Air consumption under load l/s
cfm
Rec. hose size mm
8 8 8 8 9 9
17 17 17 17 19 19
8 8 8 8 8 8
Air inlet thread in
Ordering No.
1/4 1/4 1/4 1/4 1/4 1/4
8431 0372 25 8431 0372 27 8431 0372 05 8431 0372 15 8431 0369 20 8431 0369 30
" of joint, accessories used and air pressure. Female hexagon drive. Quick change chuck.
Hydraulic Impulse Nutrunners
Productivity Kits
9 l/s
$ j
?"($ j
j{ { j_ ]_
16 l/s
$
?"($ j
8202 0850 36
16 l/s 16 l/s
$ Rubber 10 mm
?"($ j ErgoQIC 10
j{ { j_ ] 8202 0850 38
23 l/s
Cablair 13 mm
ErgoQIC 10
j{ { j_ ]
]_
]
?"($
j{ { j_
For small impacts and pulse tools with 1/4" BSP air inlet MIDI Optimizer F/RD EP EQ08-C08
For 1/2" impact wrenches and pulse tools with 3/8" BSP air inlet MIDI Optimizer F/RD EQ08-C10
For 1/2" impact wrenches and pulse tools with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C10 MIDI Optimizer F/RD EQ10-R10
For impact wrenches and pulse tools with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-C13
For impact wrenches and pulse tools with 1/2" BSP air inlet MIDI Optimizer F/RD EQ10-T13
34 Pneumatic Assembly Tools
ErgoPulse
Accessories
Optional Accessories Guided extensions Square drive in
Dia. of outgoing spindle mm
Length mm
Marking
Ordering No.
3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
13 13 13 13 13 13 16 16 16 16 16 16 18 18 18 18 18 18
75 100 150 200 250 300 75 100 150 200 250 300 75 100 150 200 250 300
10-13-75 10-13-100 10-13-150 10-13-200 10-13-250 10-13-300 13-16-75 13-16-100 13-16-150 13-16-200 13-16-250 13-16-300 13-18-75 13-18-100 13-18-150 13-18-200 13-18-250 13-18-300
4023 3600 02 4023 3600 01 4023 3601 01 4023 3611 01 4023 3612 01 4023 3613 01 4023 3602 02 4023 3602 01 4023 3603 01 4023 3604 01 4023 3614 01 4023 3615 01 4023 3605 02 4023 3605 01 4023 3606 01 4023 3607 01 4023 3616 01 4023 3617 01
3/4 3/4 3/4 3/4 3/4
25 25 25 25 25
100 150 200 250 300
20-25-100 20-25-150 20-25-200 20-25-250 20-25-300
4023 3608 01 4023 3609 01 4023 3610 01 4023 3618 01 4023 3619 01
Square in
Width across mm/in
Diameter of outgoing mm
Marking
Ordering No.
3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4
10 13 16 17 18 19 13 16 17 18 19 24 18 24 30
13 13 13 13 13 13 18 18 18 18 18 18 25 25 25
10-13 13-13 16-13 17-13 18-13 19-13 13-18 16-18 17-18 18-18 19-18 24-18 18-25 24-25 30-25
4026 4210 00 4026 4213 00 4026 4216 00 4026 4217 00 4026 4218 00 4026 4219 00 4026 4313 00 4026 4316 00 4026 4317 00 4026 4318 00 4026 4319 00 4026 4324 00 4026 4418 00 4026 4424 00 4026 4430 00
3/8 3/8 3/8
1/2 9/16 3/4
13 13 13
1/2-13 9/16-13 3/4-13
4026 4212 00 4026 4214 00 4026 4219 00
14 S, 9-13PT , 10-12PT/PTS
1/2 1/2 1/2 1/2
1/2 9/16 3/4 15/16
18 18 18 18
1/2-18 9/16-18 3/4-18 15/16-18
4026 4312 00 4026 4314 00 4026 4319 00 4026 4323 00
16 S/20 S, 14PTS/18PTS, 15PT /19PT
3/4 3/4 3/4
3/4 15/16 11/8
25 25 25
3/4-25 15/16-25 11/8-25
4026 4419 00 4026 4423 00 4026 4429 00
Available for
6-8 S, 5-8PT/PTS/PT
10C, 10-12 S
14 S, 9-13PT , 10-12PT/PTS
16 S/20 S, 14PTS/18PTS, 15PT /19PT
Guided extensions
Guided sockets
14 S, 9-13PT , 10-12PT/PTS
16 S/20 S, 14PTS/18PTS, 15PT /19PT UNC/UNF-sockets 6-8 S, 5-8PT/PTS/PT
Guided sockets
Hydraulic Impulse Nutrunners
Available for
Metric sockets 6-8 S, 5-8PT/PTS/PT
Pneumatic Assembly Tools 35
Accessories
ErgoPulse
Optional Accessories Guided quick change chuck for power tools Square drive in
Female hex in
Diameter of outgoing spindle mm
Marking
Ordering No.
6-8 S, 5-8PT/PTS/PT
3/8 3/8
1/4 7/16
13 13
3/8-1/4-13 3/8-7/16-13
4026 4501 00 4026 4502 00
14 S, 9-13PT , 10-12PT/PTS
1/2
7/16
18
1/2-7/16-18
4026 4503 00
Available for
Pistol grip models
Protective cover
EP6/7 S HR EP8 S HR EP10 S HR EP12 S HR EP14 S HR EP16 S HR EP20 S HR EP4/5/6PT HR EP7/8PT HR EP9PT HR EP11PT HR EP13PT HR EP15PT HR EP19PT HR EP5/6PT/PTS HR EP7/8PT/PTS HR EP10PT/PTS HR EP12PT/PTS HR EP14PTS HR EP18PTS HR
4250 2089 00 4250 1895 00 4250 1784 00 4250 2459 00 4250 2160 00 4250 2282 00 4250 2288 00 4250 2465 00 4250 2466 00 4250 2467 00 4250 2551 00 4250 2718 00 4250 2674 00 4250 2719 00 4250 2393 00 4250 1784 00 4250 1743 00 4250 1858 00 4250 2228 00 4250 2319 00
Guided quick change chuck
Support handle
4250 2396 91 Included
Support handle
4250 2396 81 4250 2396 83 4250 2396 82
4250 2396 91
Protective cover
For complete information, see spare parts list.
Hydraulic Impulse Nutrunners
Service Kits The spare parts included in the service kits cover a normal overhaul of your tool. Always have them available for a fast and economical repair. Main parts included: z ane kit Motor bearings zGaskets z
z
O-rings
z
Circlips Pins etc.
z
Model
EP5 S EP6/7 S HR EP6/7 S SR EP6PS HR EP8PS HR EP8 S HR EP8 S SR EP10 S HR EP12 S HR EP14 S HR EP16 S HR EP20 S HR EP4PT HR EP5/6PT HR
Pulse unit kit
Service kit
4210 2532 93 4250 2084 90 4250 2084 90 4250 2058 91 4250 2059 90 4250 2085 90 4250 2085 90 4250 2086 90 4250 2087 90 4250 2170 90 4250 2281 90 4250 2281 91 4250 2058 96 4250 2058 90
4081 0264 90 4081 0188 90 4081 0189 90 4081 0274 90 4081 0120 90 4081 0119 90 4081 0190 90 4081 0191 90 4081 0192 90 4081 0200 90 4081 0223 90 4081 0245 90 4081 0122 90 4081 0122 90
* " |_ "} j {
36 Pneumatic Assembly Tools
Model
EP7PT HR EP8PT HR EP9PT HR EP11PT HR EP13PT HR EP15PT HR EP19PT HR EP25PT GR EP5/6PTS HR EP7/8PTS HR EP10PTS HR EP12PTS HR EP14PTS HR EP18PTS HR
Pulse unit kit
Service kit
4250 2267 96 4250 2267 91 4250 2058 90 4250 2267 95 4250 2267 92 4250 2267 93 4250 2267 94 4250 2267 97 4250 2058 90 4250 2267 91 4250 2267 90 4250 2267 92 4250 2267 93 4250 2267 94
4081 0410 90 4081 0279 90 4081 0411 90 4081 0310 90 4081 0226 90 4081 0242 90 4081 0256 90 4081 0427 90 4081 0413 90 4081 0225 90 4081 0222 90 4081 0226 90 4081 0242 90 4081 0256 90
For complete information, see spare parts list.
Introduction – Controlled Impulse Nutrunner
An impulse tool with fastening system intelligence Atlas Copco’s Pulsor C System gives you all the advantages of a controlled impulse tool, plus the intelligence of an electric fastening system. Like all Atlas Copco impulse tools, Pulsor C is fast, powerful, light and compact and generates virtually no reaction force. The controller remembers up to 4,000 tightenings that can be stored and ana $ % every shift is perfect. If they are not perfect, you can see why.
The Pulsor C, with its control system, is designed for quality critical applications. Pulsor C alerts you to mistakes as soon as they are made. Lights on the back of the tool indicate if screws are correctly tightened. They inform the user about torque, early shut-off or if parts have been forgotten. Pulsor C will control repeatability and can report results. The system The Pulsor C system comprises the tool, cable, controller and tool control box where the shut-off valve is located. The tool Pulsor C tools are an ergonomic, highperformance range of impulse nutrunners with signal lights to provide direct operator feedback. No mechanical torque setting in tool.
Pulsor monitors and records: Torque result z Angle result z Premature shut-off z Number of pulses z Tightening time z Rundown time z arcode number z
Software The PC based ToolsTalk Pulsor C software is used for making all system settings. zTool settings zCommunication settings to factory networks
Cables The strong, resistant electric tool cable is available in three versions: straight, coil and spiral.
Controlled Impulse Nutrunners
Tool Control Box Pressure adjustment and tool shut-off valves are located in this box. Controller The controller remembers up to 4,000 tightenings everything from torque re ! number see below for a full list of parameters . The results can easily be sent to a network and stored on a server. They can also be transferred directly to a PC and then analyzed in a program such as Excel. This means that you can easily %
Pneumatic Assembly Tools 37
Pistol Grip Models
Pulsor C
The Pulsor C tool is fast and powerful. It is also light, compact and generates virtually no reaction force, making it a very comfortable tool to work with. zFast rundown. p to 9000 rpm for highest productivity. zNo need for reaction arm. irtually no reaction force due to pulse tightening. zAvoid downtime. Get an early warning with Tool drift alarm. zEasy to service. Patented pulse technology with few parts. zPlan service with service alarms. zIllumination of working area with bright LED. zOperator feedback after tightening with LED lights OK/NOK .
Model
Bolt size mm
Square drive in
Nm
3/8 3/8 1/2 1/2 3/8 3/8 1/2 1/2 1/2
Air conRec. Air sumption hose inlet under load size thread l/s cfm mm in Ordering No.
ft lb
Free speed r/min
kg
lb
Length mm
CS distance mm
20-40 30-55 45-90 55-110
15-30 22-40 33-66 40-80
9000 7000 5500 5100
1.3 1.5 2 2.1
2.8 3.4 4.5 4.6
164 172 184 192
23 26 30 30
7 8 11 12
15 17 23 25
10 10 10 13
1/4 1/4 1/4 1/4
8431 0380 53 8431 0380 59 8431 0380 64 8431 0380 68
20-40 30-55 45-90 55-110 75-150
15-30 22-40 33-66 40-80 55-110
9000 7000 5500 5100 5300
1.3 1.5 2 2.1 2.6
2.8 3.4 4.5 4.6 5.7
164 172 184 192 193
23 26 30 30 33.5
7 8 11 12 15
15 17 23 25 32
10 10 10 13 13
1/4 1/4 1/4 1/4 3/8
8431 0380 46 8431 0380 57 8431 0380 62 8431 0380 66 8431 0380 71
92-184 148-295
4300 3300
3.3 4.5
7.3 9.9
211 217
37 44
21 23
44 49
13 13
3/8 3/8
8431 0380 77 8431 0380 82
Torque range
Weight
Tools with ball retainer EPP6 C40 HR- 10 EPP8 C55 HR- 10 EPP10 C90 HR- 13 EPP11 C110 HR- 13
M6-M8 M8-M10 M10 M12
Tools with pin retainer EPP6 C40 HR10 EPP8 C55 HR10 EPP10 C90 HR13 EPP11 C110 HR13 EPP13 C150 HR13
M6-M8 M8-M10 M10 M12 M12-M14
Tools with through hole in square drive
Controlled Impulse Nutrunners
EPP15 C250 HR20 EPP19 C400 HR20
M12-M16 M16-M20
3/4 3/4
125-250 200-400
Controller software Pulsor s functionality is unlocked with the R Rapid ackup nit key. This patented device gives you access to the functionality you need while providing a backup for the data you have programmed yourself. Function
Number of results in the result database Tool Setup Tool Lock ox Network/TCP/IP I/O-bus CAM-cabel Click wrench ToolsNet Number of Psets Number of jobs Statistics Number of events arcode reader Tool drift alarm
38 Pneumatic Assembly Tools
RBU Gold
4000 Yes Yes Yes Yes Yes Yes up to 100 up to 100 Yes 500 Yes Yes
Pulsor C
Accessories
Optional Accessories Tool accessories Model
Ordering No.
Controllers Pulsor Focus 4000-C-H Pulsor Focus 4000-C-DN-H Pulsor Focus 4000-C-P -H Pulsor Focus 4000-C-PN-H Pulsor Focus 4000-C-EIP-H Pulsor Focus 4000-C-I -H
8433 6900 20 8433 6940 20 8433 6942 20 8433 6948 20 8433 6949 20 8433 6945 20
Tool Control Box TC -1E
8433 0606 40
RBU Pulsor C - Gold
8433 6020 20
TCB cables Cable PF - TC , 1.2 m Cable PF - TC , 5 m Cable PF - TC , 10 m
4250 2901 01 4250 2901 05 4250 2901 10
Tool cables Straight 5 m 12 m Spiral 5m 12 m Coil 3m 5m 7m
4250 2533 05 4250 2533 12 4250 2533 06 4250 2533 13 4250 2533 53 4250 2533 55 4250 2533 57
Back plate for attaching PF and TC in one plate 4250 2829 90
Pulsor Focus
Tool Control Box (TCB)
Coil cable
Straight cable
Spiral cable
Selector 4
Stacklight DSL-03
Operator panel Basic
PCU - Pulsor Control Unit Includes: controller, R , TC , back plate, cable 1.2 m PC 8433 6990 30 ToolsTalk Pulsor C W10 1-user license 5-user license 10-user license Plant license
8092 1292 01 8092 1292 05 8092 1292 10 8092 1292 99
Suspension yoke for upside down hanging all models 4250 2720 00
Model
Ordering No.
Rotary selector I/O Expander RE-Alarm Selector 4 Selector 8 Operator panel basic Operator panel advanced Stacklights ESL-04 Standard Rotating red Rotating yellow Siren Compact DSL-03 with push button with blanking plugs
8433 0606 15 8433 0564 39 8433 0560 03 8433 0610 04 8433 0610 08 8433 0565 10 8433 0565 00 8433 0570 13 8433 0570 30 8433 0570 35 8433 0570 40 8433 0570 16 8433 0570 10 8433 0570 11
Tool hose kits Model
Hoses 5 m EPP6 EPP10 EPP11 EPP19 Hoses 10 m EPP6 EPP10 EPP11 EPP19
Hose kit
Ordering No.
Cablair 10 Cablair 13
Ergo couplings Ergo couplings
8202 1180 78 8202 1182 13
Cablair 10 Cablair 13
Ergo couplings Ergo couplings
8202 1180 36 8202 1182 15
Pneumatic Assembly Tools 39
Controlled Impulse Nutrunners
Controller accessories
Introduction – Pneumatic Nutrunners
User-friendly tools offering power speed and accuracy The tools in Atlas Copco’s broad range of pneumatic nutrunners offer a superior combination of power, speed and accuracy. With their advanced ergonomic designs, they are also extremely user-friendly and will contribute to raising productivity in a wide range of applications in your assembly plant.
Tools in Atlas Copco s range of pneumatic nutrunners are divided into three main categories: Angle, straight and pistol grip versions. These are also available in optional models, such as crowfoot, hold ~ % The power to raise productivity The high power output provided by Atlas Copco nutrunners is decisive for productivity, i.e., the combined performance of operator and tool. The tools are set at the optimal speed for every torque capacity rating. The balance between speed and clutch response gives high accuracy, ensuring torque repeatability, regardless of joint characteristics.
Pneumatic Nutrunners
Comfortable to work with Our pneumatic nutrunners live up to Atlas Copco s reputation for developing tools with good ergonomics. Low tool weights, thermally insulated grips and low noise and vibration levels all help to reduce operator fatigue and raise individual productivity in your plant. Simplicity in selection and installation allow you to set the torque once and that is the torque you will get, joint after joint, without complicated analyses. Choosing the right tool is easy No joint is too complicated for a nutrunner. To set the torque, just adjust it to the required level, regardless of joint conditions.
40 Pneumatic Assembly Tools
Introduction – Angle Nutrunners
A new angle on productivity
The LTV 9-2 and LTV 8 angle nutrunner range from Atlas Copco successfully combines two key performance factors – speed and accuracy. Consistently accurate, high-speed tightening is complemented by advanced ergonomic design, ensuring an unmatched level of productivity. All this is presented in a tool that is very easy to handle. Angle nutrunners from Atlas Copco are certified for accuracy and durability by major car manufacturers. They are easy to choose, easy to set, and easy to operate. Accurate every time [ = ; about it. The tool gives the torque you install, independent of joint variations and variations in air pressure and lubrication. The clutch shuts off at the same torque, tightening after tightening. Highest productivity Instant disengagement of the clutch even on the fastest tools. Our new models were developed to meet the most extreme requirements on operational speeds. # ! ! in mind. The tools are well balanced, slim and comfortable to handle. Reaction forces are extremely low.
Pneumatic Nutrunners
! # For remote indication of clutch release function the tools can be equipped with air signal outlet RE. This is often used for counting the number of fasteners in a tightening cycle.
Pneumatic Assembly Tools 41
Angle Nutrunners
Shut-off
LTV29-2 series Designed for high speed and small dimensions. z Slim lightweight design. z
Soft, comfortable grip.
z
Easy to reverse. Low reaction force.
z z
LTV39-2 series The fastest nutrunners of this type.
z
Powerful motor.
z
Consistently high accuracy.
z
Many operator-friendly features.
z
$%&' *+ Minimum angle head size gives good access. z High torque accuracy. z
(" " " head height.
z
Model
Bolt size mm
Torque range soft oint Nm ft lb
Square drive in
Free speed r/min
Weight kg lb
Length mm
Angle Angle head Air conhead center sumption at height to side free speed mm mm l/s cfm
Rec. Air hose inlet size thread mm in
Ordering No.
Pneumatic Nutrunners
Reversible LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT
29-2 R12-6 29-2 R12-10 29-2 R12-Q 29-2 R12-42 29-2 R12- 6 29-2 R12- 10 29-2 R16-6 29-2 R16-10 29-2 R16-Q 29-2 R16-42 29-2 R16- 6 29-2 R16- 10 29-2 R24-10 29-2 R24- 10 29-2 R30-10 29-2 R30- 10 39-2 R16-10 39-2 R16- 10 39-2 R24-10 39-2 R24- 10 39-2 R30-10 39-2 R30- 10 39-2 R37-10 39-2 R37- 10 39-2 R48-10 39-2 R48-13 39-2 R48- 10 39-2 R48- 13 39-2 R56-10 39-2 R56-13 39-2 R56- 10 39-2 R56- 13 39-2 R70-13 39-2 R70- 13 39-2 R85-13 39-2 R85- 13 39-2 R120-13
M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 M8 M6 M6 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M10 M10 M10 M10 M10 M10 M10-12 M10-12 M12
1/4 3/8 1/4a 1/4b 1/4 3/8 1/4 3/8 1/4a 1/4b 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 1/2 1/2 1/2 1/2 1/2
6-12 6-12 6-12 6-12 6-12 6-12 9-16 9-16 9-16 9-16 9-16 9-16 12-24 12-24 15-30 15-30 7-16 7-16 12-24 12-24 15-30 15-30 22-37 22-37 24-48 24-48 24-48 24-48 28-56 28-56 28-56 28-56 35-70 35-70 43-85 43-85 60-120
4.5-9 4.5-9 4.5-9 4.5-9 4.5-9 4.5-9 7-12 7-12 7-12 7-12 7-12 7-12 9-18 9-18 11-22 11-22 5-12 5-12 9-18 9-18 11-22 11-22 16-27 16-27 18-35 18-35 18-35 18-35 21-41 21-41 21-41 21-41 26-51 26-51 32-63 32-63 44-88
850 850 850 850 850 850 850 850 850 850 850 850 640 640 500 500 1200 1200 870 870 870 870 708 708 560 560 560 560 460 460 460 460 350 350 305 305 220
1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.4 1.4 1.4 1.4 1.5 1.5 1.6 1.6 1.6 1.6 1.7 1.7 1.7 2.0 1.7 2.0 1.7 2.0 1.7 2.0 2.1 2.1 2.5 2.5 2.5
2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 3.1 3.1 3.1 3.1 3.3 3.3 3.5 3.5 3.5 3.5 3.7 3.7 3.7 4.4 3.7 4.4 3.7 4.4 3.7 4.4 4.6 4.6 5.5 5.5 5.5
351 351 351 351 351 351 351 351 351 351 351 351 374 374 374 374 375 375 385 385 385 385 405 405 405 425 405 425 405 425 405 425 425 425 500 500 500
27 27 44 34 27 27 27 27 44 34 27 27 30 30 30 30 27 27 30 30 35 35 35 35 35 41 35 41 35 41 35 41 41 41 52 52 52
11 11 11 11 11 11 11 11 11 11 11 11 14 14 14 14 11 11 14 14 14 14 18 18 18 20 18 20 18 20 18 20 20 20 25 25 25
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16
21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
8431 0631 15 8431 0631 16 8431 0631 17 8431 0631 18 8431 0631 00 8431 0631 01 8431 0631 22 8431 0631 21 8431 0631 24 8431 0631 23 8431 0631 02 8431 0631 03 8431 0631 29 8431 0631 04 8431 0631 37 8431 0631 36 8431 0633 09 8431 0631 05 8431 0633 14 8431 0631 06 8431 0633 19 8431 0631 07 8431 0633 24 8431 0631 08 8431 0633 27 8431 0633 43 8431 0631 09 8431 0631 10 8431 0633 35 8431 0633 51 8431 0631 11 8431 0631 12 8431 0633 59 8431 0631 13 8431 0633 67 8431 0631 14 8431 0633 69
12-24 15-30 22-37 24-48 28-56 35-70 43-85 60-120
9-18 11-22 16-27 18-35 21-41 26-51 32-63 44-88
640 500 708 560 460 350 305 220
1.4 1.3 1.7 1.7 1.7 2.1 2.5 2.5
3.7 3.1 3.7 3.7 3.7 4.6 5.5 5.5
357 357 406 406 406 425 500 500
32 32 38 38 38 50 58 58
15 15 19 19 19 20 26 26
10 10 16 16 16 16 16 16
21 21 34 34 34 34 34 34
10 10 10 10 10 10 10 10
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
8431 0634 51 8431 0634 52 8431 0634 53 8431 0634 54 8431 0634 55 8431 0634 56 8431 0634 57 8431 0634 58
Flush socket LT LT LT LT LT LT LT LT a
29-2 R24 FS 29-2 R30 FS 39-2 R37 FS 39-2 R48 FS 39-2 R56 FS 39-2 R70 FS 39-2 R85 FS 39-2 R120 FS
M8 M8 M8 M8 M8 M10 M10-12 M12
" % b Female hex drive.
42 Pneumatic Assembly Tools
- all retainer
Shut-off
Angle Nutrunners
LTV28 and 38 series Highest reliability when tightening M5-M12 screws. z Small, durable gears. z Precise clutch. z
Reliable motor.
z
LTV48 series Robust, reliable tools. Reversible for torques up to 200 Nm.
z z
Comfortable to operate due to low weight and smooth handles. z Reaction bars and other accessories available. z
$%&' *+ Minimum angle head size gives good access. z High torque accuracy. z
(" " " head height.
z
Model
Bolt size mm
Square drive in
Torque range soft oint Nm ft lb
Free speed r/min
Weight kg lb
Length mm
Angle Angle head Air conhead center sumption at height to side free speed mm mm l/s cfm
Rec. Air hose inlet size thread mm in
Ordering No.
LT LT LT LT LT LT LT LT LT LT LT
28 R07-6 28 R07-42 28 R07-Q 28 R15-6 28 R15-10 28 R15-Q 28 R20-10 28 R20-42 28 R28-10 28 R28-42 28 RL28-10
M5 M5 M6 M6 M6 M6 M6 M6 M8 M8 M8
1/4 1/4a 1/4b 1/4 3/8 1/4b 3/8 1/4a 3/8 3/8 3/8
2.5-7 2.5-7 2.5-7 7-15 7-15 7-15 10-19 10-20 14-28 14-28 14-28
1.8-5 1.8-5 1.8-5 5-11 5-11 5-11 7-15 7-15 10-21 10-21 10-21
1100 1100 1100 560 560 560 530 420 340 340 80
1.3 1.3 1.3 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4
2.9 2.9 2.9 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1
334 334 334 349 349 349 355 350 350 350 350
28.5 28.5 28.5 28 28 28 34.5 34 29.5 29.5 29.5
10 10 10 11 11 11 13.5 13.5 13.5 13.5 13.5
8 8 8 10 10 10 10 10 10 10 10
17 17 17 21 21 21 21 21 21 21 21
8 8 8 10 10 10 10 10 10 10 10
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
8431 0601 65 8431 0601 73 8431 0601 68 8431 0601 52 8431 0601 55 8431 0601 53 8431 0601 50 8431 0601 48 8431 0601 40 8431 0601 44 8431 0601 33
LT LT LT LT LT LT LT
38 R42-10 38 R42-13 38 R50-10 38 R50-13 38 R57-13 38 R70-13 38 R85-13
M8 M8 M10 M10 M10 M10 M10-12
3/8 1/2 3/8 1/2 1/2 1/2 1/2
20-42 20-42 25-50 25-50 30-57 34-70 40-85
15-31 15-31 18-36 18-36 22-41 24-50 29-61
400 400 330 330 280 225 190
2.0 2.2 2.0 2.2 2.2 2.4 2.8
4.4 4.8 4.4 4.8 4.8 5.3 6.1
436 453 436 453 453 487 530
34.5 41 34.5 41 41 41 52
18 20 18 20 20 20 25
16 16 16 16 16 16 16
34 34 34 34 34 34 34
10 10 10 10 10 10 10
1/4 1/4 1/4 1/4 1/4 1/4 1/4
8431 0603 55 8431 0603 69 8431 0603 63 8431 0603 71 8431 0603 51 8431 0603 46 8431 0603 38
M12 M12 M14
1/2 1/2 1/2
70-120 51-88 70-150 51-111 115-200 85-148
215 170 100
3.5 3.5 3.8
7.6 7.6 8.3
590 590 610
52 52 52
25 25 25
28 28 28
59 59 59
12.5 12.5 12.5
1/2 1/2 1/2
8431 0534 88 8431 0534 93 8431 0534 98
70-150 115-200
180 100
3.5 3.8
7.6 8.3
590 610
70 70
25 25
28 28
59 59
12.7 12.8
1/2 1/2
8431 0610 17 8431 0610 21
LT 48 R120-L13 LT 48 R150-L13 LT 48 R200-L13
Flush socket LT 48 R150 FS LT 48 R200 FS a b
M12 M14
44-111 85-148
Female hex drive. " %
Pneumatic Assembly Tools 43
Pneumatic Nutrunners
Reversible
Angle Nutrunners
Shut-off
LTV69 series New twin motor higher rundown speed, accurate tightening. z High torques. z Good access in cramped spaces. z
Model
Bolt size mm
Min torque at 3 bar soft oint
Square drive in Nm ft lb
Min Max torque torque at 6.3 bar at 6.3 bar soft oint soft oint Nm ft lb Nm ft lb
Angle Angle head Air conFree head center sumption at speed Weight Length height to side free speed r/min kg lb mm mm mm l/s cfm
Rec. Air hose inlet size thread mm in Ordering No.
Reversible LT 69 R180-13a LT 69 R370-20a LT 69 R600-25a
M16 M18 M22
1/2 3/4 1
70 52 140 103 230 170
100 74 170 125 190 140 370 273 400 295 600 443
840 5.1 11.1 480 7.6 16.6 280 10.2 22.6
592 634 676
50 62 77
25.3 32.9 54.0
20 20 20
42 42 42
13 13 13
1/2 1/2 1/2
8431 0830 04 8431 0830 15 8431 0830 21
M16 M18 M22
1/2 3/4 1
70 52 140 103 230 170
100 74 170 125 190 140 370 273 400 295 600 443
840 480 280
577 619 661
50 62 77
25.3 32.9 54.0
20 20 20
42 42 42
13 13 13
1/2 1/2 1/2
8431 0830 35 8431 0830 46 8431 0830 52
Non-reversible LT 69 N180-13 LT 69 N370-20 LT 69 N600-25 Fixed reverse.
Pneumatic Nutrunners
a
44 Pneumatic Assembly Tools
4.6 10.1 7.1 15.6 9.7 21.3
Crowfoot Type
Angle Nutrunners
In-Line crowfoot tools
Dimensions
Model
LTC009 R07-10-LI3 LTC009 R08-10-LI3 LTC009 R08-12-LI3 LTC009 R12-10-LI5 LTC009 R13-10-LI3 LTC009 R14-10-LI3 LTC009 R14-12-LI3 LTC009 R15-12-LI3 LTC28 R14-12-LI3 LTC28 R18-10-LI3 LTC28 R20-12-LI3 LTC28 R22-12-LI3 LTC38 R28-12-LI3 LTC38 R34-21-LI3 LTC48 R80-21-LI3 LTC48 R150-22-LI3
Torque Nm ft lb
2.5-7 4-8 2.5-8 5-12 6-13 5-14 6-14 7-15 6-14 10-18 12-20 11-22 14-28 16-34 50-80 105-150
1.8-5 2.9-6 1.8-6 3.6-9 4-9 3.6-10 4-10 5-11 5-11 7-13 9-15 8-16 10-20 12-25 37-59 77-110
Speed Weight r/min kg lb
285 210 255 120 127 175 127 105 500 386 320 345 470 390 250 90
Length A/F mm mm
1.7 3.8 1.3 2.9 1.8 4 1.3 2.9 1.8 4 1.5 3.3 1.8 4 1.7 3.8 2.2 4.9 1.8 4 1.8 4 1.8 4 1.8 4 3.7 8.2 4 8.9 4.6 10.2
312 312 322 312 312 332 319 328 590 421 441 433 493 578 578 651
10 10 12 10 10 10 12 12 12 10 12 12 12 21 21 22
A mm
B mm
C mm
D mm
E mm
G mm
H mm
R mm
Ordering No.
34 34 34 34 34 34 34 34 34 34 34 34 34 46 46 46
15 10 15 15 15 10 15 10 10 15 10 15 15 20 20 33
12.5 13.5 12.5 12.5 12.5 15 12.5 15 15 12.5 15 12.5 12.5 16 16 14
36.7 37 45.5 36.7 46.7 52 45.5 51.9 54.3 36.7 51.9 45.5 45.5 74.5 74.5 77.5
59.2 41 71 59 59.2 54.3 71 54.3 54.3 59.2 54.3 71 71 44 84 84
35 35 35 35 35 35 35 35 35 35 35 35 35 64 64 64
22 22 30 22 22 31 30 31 31 22 31 30 30 40 40 40
10 10 13 10 10 14.5 13 14.5 14.5 10 14.5 13 13 20 20 20
8431 0616 00 8431 0613 72 8431 0616 06 8431 0613 64 8431 0616 01 8431 0613 56 8431 0616 07 8431 0616 04 8433 0616 07 8431 0616 02 8431 0616 05 8431 0616 08 8431 0616 09 8431 0616 10 8431 0616 12 8431 0616 15
Offset crowfoot tools
Dimensions
LTC009 R07-10-LO3 LTC009 R10-13-LO5 LTC009 R11-10-LO3 LTC29-2R19-10-LO3 LTC29-2R21-13-LO5 LTC39-2R28-12-LO5 LTC39-2R40-14-LO3 LTC39-2R60-16-LO3 LTC48 R80-17-LO3 LTC48 R90-21-LO5 LTC48 R96-18-LO3 LTC48 R140-18-LO3 LTC69 R215-21-LO3
Nm
ft lb
3-7 2.2-5 1.5-10 1.1-7 3-11 2.2-8 10-19 7.3-14 11-21 8-15 17-28 13-21 22-40 16-29 34-60 25-44 56-80 41-59 49-90 36-66 56-96 41-71 92-140 68-103 160-215 118-158
Weight
Speed r/min
kg
lb
Length A/F mm mm
A B mm mm
C mm
D mm
E mm
F mm
G mm
250 223 220 640 500 560 460 305 215 170 210 100 450
1.6 1.8 1.5 2 2 2.5 2.4 3 4 4.7 4.7 5 10
3.6 4 3.3 4.4 4.4 5.6 5.3 6.7 8.9 10.4 10.4 11.1 22.2
304 356 290 384 457 488 452 541 641 721 651 670 692
10 13 10 10 13 12 14 16 17 21 18 18 21
59.5 58 57.5 60.3 58.5 69.5 77.8 91 69.5 69.5 99 99 140.1
10 10 15 15 10 15 18 24 27 20 32 32 40
14.55 71.6 14.55 14.55 71.6 62 24.8 27 30.3 100.8 32 32 32
32.8 42.8 61.1 36.5 93.6 108.1 130.1 44 32.8 42.8 61.1 36.5 32.8 42.8 61.1 36.5 93.6 108.1 130.1 44 84 97 119 44 46.8 61.3 83.3 44 51 66 91.5 48 55.8 72.3 97.8 48 132 152 183.3 62.5 63.2 82.2 113.5 62.5 63.2 82.2 113.5 62.5 70.4 91.4 128.2 77
430 400 360 220 180
2.6 3.9 3 4.3 4.3
5.8 8.7 6.7 9.6 9.6
487 619 519 656 656
13 17 17 19 19
60 66 66 87 87
19 19 19 25 25
32.8 45.1 45.1 42.3 42.3
52.8 67.6 67.6 67.6 67.6
H R mm mm
22 31 22 22 31 30 31 30 33 40 38 38 42
Ordering No.
10 14.5 10 10 14.5 13 14.5 15 16.5 20 19 19 21
8431 0614 94 8431 0615 00 8431 0615 01 8431 0615 02 8431 0615 04 8431 0615 08 8431 0615 11 8431 0615 14 8431 0615 17 8431 0612 38 8431 0615 21 8431 0615 23 8431 0615 28
34 16 39.2 19.5 39.2 19.5 39.5 19.75 39.5 19.75
8431 0611 01 8431 0611 06 8431 0611 08 8431 0611 11 8431 0611 15
Extra heavy duty attachments LTC38 R33-13-A-O-3 LTC48 R56-17-A-O-3 LTC38 R40-17-A-O-3 LTC48 R96-19-A-O-3 LTC48 R120-19-A-O-3
16-33 11.8-24 24-56 18-41 23-40 17-29 40-96 30-71 48-120 36-89
68.8 88.8 87.2 109.7 87.2 109.7 87.4 112.7 87.4 112.7
40 45 45 54 54
Pneumatic Assembly Tools 45
Pneumatic Nutrunners
Torque Model
Angle Nutrunners
Tube Nut
In-Line tube nut tools
Dimensions
Torque Model
LTO28 R04-8-LI3 LTO28 R06-8-LI3 LTO28 R12-8-LI3 LTO28 R12-10-LI3 LTO28 R15-10-LI3 LTO28 R17-13-LI3 LTO28 R19-10-LI3 LTO38 R26-13-LI3 LTO38 R26-17-LI3 LTO38 R28-12-LI3 LTO38 R35-12-LI3 LTO38 R43-14-LI3 LTO28 R118-8-LI3
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
A/F mm
A mm
B mm
C mm
D mm
E mm
G mm
H mm
mm
R mm
Ordering No.
1.6-4.5 2.1-6 6-12 6-12 6-15 8-17 8-19 14-35 15-43 10-28 14-35 14-43 4.5-11
1.2-3.2 1.5-4 4-8 4-8 4-11 6-13 6-14 10-25 11-31 7-20 10-25 10-31 3.2-8
1100 833 420 420 400 350 350 220 200 320 220 220 560
1.8 1.8 2 2 2 1.9 1.9 3 3.2 2.9 2.9 3.2 2
4 4 4.4 4.4 4.4 4.2 4.2 6.7 7.1 6.4 6.4 7.1 4.4
363 369 388 396 397 415 402 536 547 514 519 522 381
8 8 8 10 10 13 10 13 17 12 12 14 8
32 32 32 32 32 34 34 46 46 43 43 46 32
11 10 10 10 12 11 14 11 12 11 11 18 11
12.25 13 13 13 11 14.5 13 20.8 20 17.5 17.5 17 12.25
22.7 27.3 27.3 27.3 27.9 36.3 31.9 52 60.3 43.7 43.7 41 22.7
21.6 25.4 25.4 25.4 26.1 32.3 29.7 47.3 38.8 29.3 29.3 38.5 21.6
33.5 33.5 33.5 33.5 33.5 35 35 45 45 40 40 45 33.5
29 31 31 31 32 38 38 55 59 50 50 50 29
6 7 7 7 8 8.5 8 12.5 16 10.4 10.4 12 6
7.8 9.8 9.8 9.8 10.3 12.4 11.2 17.2 20.1 15 15 15 7.8
8431 0617 00 8431 0617 02 8431 0617 03 8431 0612 44 8431 0612 46 8431 0612 48 8431 0617 07 8431 0612 50 8431 0612 54 8431 0617 08 8431 0617 09 8431 0617 10 8431 0617 01
Length A/F mm mm
A mm
B mm
C mm
D mm
E mm
F mm
G mm
mm
R mm
Ordering No.
65.5 64.0 65.3 66.5 65.5 68.5 66.5 68.5 67 68 71 65.5 71
12 10 10 11 12 11 11 14 11 14 18 11 18
6.9 42.7 42.7 51 6.9 9.4 51 7 12.8 7 53.3 12.8 53.3
25.1 60.9 60.9 73 25.1 31.4 73 29 36.8 29 75.3 36.8 75.3
35.5 71.4 71.4 84.9 35.5 43.8 84.9 40.2 51.8 40.2 87.7 51.8 87.7
50.6 89.7 89.7 106.9 50.6 65.8 106.9 62.2 75.8 62.2 109.7 75.8 109.7
36.5 36.5 36.5 44 36.5 44 44 44 48 44 44 48 44
7 7 7 8 7 8.5 8 8 10.4 8 10.4 10.4 10.4
9.8 9.8 9.8 11.9 9.8 12.4 11.9 11.2 15 11.2 12.4 15 12.4
8431 0618 00 8431 0618 02 8431 0618 03 8431 0618 04 8431 0618 01 8431 0618 07 8431 0618 05 8431 0618 08 8431 0618 10 8431 0618 09 8431 0618 12 8431 0618 11 8431 0618 13
Offset tube nut tools
Dimensions
Pneumatic Nutrunners
Torque Model
LTO28 R04-10-LO3 LTO28 R04-10-LO5 LTO28 R10-10-LO5 LTO28 R10-12-LO5 LTO28 R11-10-LO3 LTO28 R11-12-LO3 LTO28 R12-12-LO5 LTO28 R14-12-LO3 LTO28 R14-13-LO3 LTO38 R20-12-LO3 LTO38 R28-13-LO5 LTO38 R30-13-LO3 LTO38 R36-13-LO5
Weight
Nm
ft lb
Speed r/min
kg
lb
1.6-4.5 1.4-4 4-10 4-10 4.5-11 4.5-11 6-12 6-14 6-14 12-20 11-28 12-30 15-36
1.2-3.3 1.0-2.9 2.9-7.3 2.9-7.3 3.3-8.0 3.3-8.0 4.4-9 4.4-10 4.4-10 8-14 8.0-20 8-22 11-26
1100 1100 560 560 560 560 470 470 470 250 250 250 200
1.9 2 2 2 1.9 2 2 2 2 2 2.3 2 2.3
4.2 4.4 4.4 4.4 4.2 4.4 4.4 4.4 4.4 4.4 5.1 4.4 5.1
46 Pneumatic Assembly Tools
352 388 388 401 352 360 402 357 369 458 506 470 505
10 10 10 12 10 12 12 12 13 12 13 13 13
Shut-off
Angle Nutrunners
Hold and Drive Hold and drive bolts are being used in " facturers on the frame assembly line, " ! ! % " ing feature of a hold and drive bolt is that one part is held and the other is tightened from the same side. LTV HAD ? assembly. z Special tools based on the standard LT series are available for use on hold and drive bolts. z [#' ferent lengths. z ) % z
# ! [ [ )%
z
NOTE: The screw must be strong enough to carry the
%
LT LT LT LT LT LT LT LT a b
38 R40 LT HADb 38 R42 HAD 38 R50 HAD 38 R85 HAD 48 R120 HAD 48 R150 HAD 48 R200 HAD 69 R370 HAD
M8-10 M8 M10 M10-12 M12-14 M14 M14 M18
At min 5 bar. For low torque applications.
Torque range soft oint a Nm
ft lb
15-40 11-30 20-42 15-31 25-50 18-36 40-85 30-67 70-120 52-89 70-150 52-111 115-200 85-150 190-370 140-273
Free speed r/min
210 430 360 210 220 180 100 480
Weight kg
lb
3.0 6.5 2.2 4.8 2.2 4.8 3.0 6.5 3.3 7.3 3.3 7.3 3.3 7.3 7.6 16.6
Angle Angle head Air consumption at head center free speed Length height to side mm mm mm l/s cfm
530 453 453 530 590 590 610 634
52 41 41 52 70 70 70 62
25 20 20 25 25 25 25 33
10 10 10 10 28 28 28 20
16 16 16 16 59 59 59 42
Rec. hose size mm
10 10 10 10 12.5 12.5 12.5 12.5
Air inlet thread in
Ordering No.
1/4 1/4 1/4 1/4 1/2 1/2 1/2 1/2
8431 0609 52 8431 0603 75 8431 0603 82 8431 0609 58 8431 0610 26 8431 0610 30 8431 0610 32 8431 0831 65
NOTE < "%
Other types of Hold and Drive equipped tools are available on special request.
Pneumatic Nutrunners
Model
Bolt size mm
Pneumatic Assembly Tools 47
Angle Nutrunners
Non Shut-off
Stall type Low inertia design gives accurate torque independent of joint stiffness in other words, low mean shift. z Easy torque setting by adjusting the inlet air pressure. z Reliable, well-proven design. z
Good accessibility due to small dimensioned angle head.
z
Model
Bolt size mm
Torque range soft oint Square drive at 6.3 bar at 3 bar in Nm ft lb Nm ft lb
Free speed r/min
Weight Length kg lb mm
Angle Angle head head center height to side mm mm
Air consumption at free speed l/s
cfm
Rec. hose size mm
Air inlet thread in
Ordering No.
Reversible LM 28 R11-10 LM 28 R14-10
M6 M6
3/8 3/8
11 14
8 10
5 7
4 5
1200 1000
1.1 2.4 1.1 2.4
264 264
28 29.5
11 13.5
10 10
21 21
10 10
1/4 1/4
8431 0591 07 8431 0591 09
M6
3/8
16
12
8
6
1000
1.0 2.2
239
29.5
13.5
11
23
10
1/4
8431 0590 17
Air inlet thread in
Ordering No.
8431 0345 71 8431 0346 70 8431 0346 62
Non reversible LM 28 N16-10
Ratchet wrenches nique accessibility, the ratchet wrench is a superior tool for limited space applications. z To loosen, turn the tool upside down. z
Model
Bolt size mm
Torque range soft oint Square drive at 6.3 bar at 3 bar in Nm ft lb Nm ft lb
L R33 S26/114-13 M8 L R33 S26/118-16 M8-10 L R33 S26/118-17 M8-10 a
13a 16a 17a
22 30 30
16 22 22
11 15 15
8 11 11
Free speed r/min
185 135 135
Weight Length kg lb mm
1.4 3.1 1.4 3.1 1.4 3.1
290 300 300
Angle Angle head head center height to side mm mm
15 15 15
13 18 18
Air consumption at free speed l/s
cfm
Rec. hose size mm
9.5 9.5 9.5
20 20 20
10 10 10
1/4 1/4 1/4
Air inlet thread in
Ordering No.
1/4 1/4 1/4
8431 0343 08 8431 0343 16 8431 0343 24
Female hex drive.
Worm-drive nutrunners Teasing throttle characteristics give " % z Suitable for: Nutrunning Light reaming Tapping Tube-rolling
Pneumatic Nutrunners
z
Can also be incorporated in rigs as air motors for intermittent operation.
z
Model
Bolt size mm
LMK33 S001 LMK33 S002 LMK33 S005
M10-12 M10-12 M10
a
Torque range soft oint Square drive at 6.3 bar at 3 bar in Nm ft lb Nm ft lb
7/16a 7/16a 7/16a
55 32 29
Female hex drive.
48 Pneumatic Assembly Tools
41 24 21
27 16 14
20 12 10
Free speed r/min
130 235 480
Weight Length kg lb mm
2.2 4.9 1.9 4.2 1.7 3.7
385 291 263
Angle Angle head head center height to side mm mm
39 39 39
41 41 41
Air consumption at free speed l/s
cfm
Rec. hose size mm
9.5 9.5 9.5
20 20 20
10 10 10
Angle Nutrunners
Accessories
Accessories Included For LTV models $ =
For LBR LMV and LM models ) ]j ^{{
{ ^]]
Optional Accessories Extensions for LTV Length of extension –"L" Suitable for tool
LT LT LT LT LT LT LT LT LT LT LT LT LT LT
mm in Ordering No.
28 75 28 150 38 not R70/R85 75 38 not R70/R85 150 38 R70/R85/LT 48 75 38 R70/R85/LT 48 150 39-2 R48-10 75 39-2 R48-10 150 39-2 R48/56/70-13 75 39-2 R48/56/70-13 150 39-2 R56-10 75 39-2 R56-10 150 39-2 R85 75 39-2 R85 150
3 6 3 6 3 6 3 6 3 6 3 6 3 6
4210 3491 93 4210 3491 95 4210 4301 80 4210 4302 80 4210 4303 80 4210 4304 80 4210 4472 81 4210 4472 83 4210 4472 80 4210 4473 80 4210 4472 82 4210 4472 84 4210 4474 80 4210 4475 80
Reaction bar kit
Protective cover (a)
Signal connection kit (RE)
Protective cover (b)
For LTV and LTC models Suspension yoke Swivelling
Reaction bar kit
Signal connection kit -RE
Model
Exhaust hose
LT LT LT LT LT
28 R07 28, all models except R07 29-2/39-2 29-2/39-2 R12/R16 29-2/39-2 R24/R30
4210 2053 00 4210 1631 82 4210 2053 00 4210 1631 82 4210 2053 00 4210 1631 82
LT 38 R42/R50/R57 LTC38, LT 38 FS LT 38 R70 LT 38 R85, LT 38 HAD LT 39-2 R48-10/R50-10 LT 39-2 R48-13/R50-13/R70 LT 48 R65
4210 2053 00 4210 1631 82
4210 3931 81
4210 3992 90a not LTC
4210 4017 90
4210 2053 00 4210 1631 82 4210 2053 00 4210 1631 82
4210 3931 81 4210 3931 81
4210 4020 80
4210 4017 90 4210 4017 90
4210 4011 00 4210 4061 80
4210 4021 80
4210 4003 90a 4210 4004 90a 4220 2744 02b 4220 2744 04b 4210 4058 90a
4210 4020 80
4210 4057 90
LT LT LT LT LT
4210 4011 00 4210 4061 80
4210 4021 80
4210 4059 90a
4210 4020 80
4210 4057 90
4210 4011 00 4210 4011 00 4210 4011 00
4210 3088 87 4210 3088 87 4210 3088 87
4210 4059 90a
4220 1128 80 4220 1201 80 4220 1746 80
4210 3931 80 4210 3931 80 4210 4408 80
4210 3990 00a 4210 3990 00a
4210 4019 90 4210 4018 90 4210 4017 90
4220 2744 05b 4220 2744 03b
Pneumatic Assembly Tools 49
Pneumatic Nutrunners
48 R120/R150/R200, LTC48, 48 FS, LT 48 HAD 69 N/R180 69 N/R370 69 N/R600
Fixed
Protective cover see picture
Accessories
Angle Nutrunners
* # < Integrated sockets Model
Hexagon socket size AF mm / in
Socket extension mm
Ordering No.
8 10 12 13 _ \
1.5 1.5 1.5 1.5
%_
%_
4220 4188 08 4220 4188 90 4220 4188 92 4220 4188 93 {{ jj j {{ jj \
LTV29-2 R24/R30 FS
o et e ten ion
LTV39-2 R37/R48/R56 FS
o et i e
10 12 13 14 15 16 17 18 \ 13 13 14
2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 {%_ 7 15 15
4220 3987 90 4220 3987 92 4220 3987 93 4220 3987 94 4220 3987 95 4220 3987 96 4220 3987 97 4220 3987 98 {{ ] j 4220 4012 93 4220 4013 93 4220 4013 94
16 15 15 18 16 10 20 17.5 19 16 18 16 19 17 13 15 12 14 \ \
0.5 16.5 1.5 6.5 11.5 3.5 8.5 6.5 8.5 16.5 10.5 14.5 10 11.5 3.5 3.5 3.5 3.5 ]%_ ]%_
4220 1251 00 4220 1621 00 4220 1621 01 4220 1621 02 4220 1621 03 4220 1621 04 4220 1621 05 4220 1621 06 4220 1621 07 4220 1621 08 4220 1621 09 4220 1621 10 4220 1621 11 4220 1621 12 4210 2749 01 4210 2749 02 4210 2749 03 4210 2749 04 { { _ { { \
24 18 25.4 18 21 21 14 14.3 17.5
12.5 4.5 13.5 14.5 13.5 24 5.5 9 7.5
4220 1595 01 4220 1595 02 4220 1595 03 4220 1595 04 4220 1595 05 4220 1595 06 4220 1595 07 4220 1595 08 4220 1595 09
18 18 18 19 21 22 24 24 27
2 5.5 8.5 9.5 10.5 10.5 10.5 13.5 13.8
4210 3534 68 4220 1595 02 4210 3534 18 4210 3534 19 4210 3534 21 4210 3534 22 4210 3534 24 4220 1595 01 4210 3534 27
LTV39-2 R70 FS
Pneumatic Nutrunners
LTV39-2 R85/R120 FS
LTV48 R150/R200 FS
50 Pneumatic Assembly Tools
Angle Nutrunners
Accessories
Optional Accessories for Crowfoot tools Hex sockets : * mm in Ordering No.
For LTC38 R33/N41-13-A-O-3a 7/16 12 1/2 13 14 15
4210 2625 03 4210 2625 04 4210 2625 01 4210 2625 00 4210 2625 02 4210 2625 06
Model
H mm
B mm
C mm
LTC38 R33-13-A-O-3 LTC38 R40-17-A-O-3 LTC48 R56-17-A-O-3 LTC48 R96-19-A-O-3 LTC48 R120-19-A-O-3 LTC38 N41-13-A-O-3
19 19 19 25 25 19
32 39 39 39 39 32
16 20 20 20 20 16
For LTC38 R40/N48-17-A-O-3b LTC48 R56-17-A-O-3b 13 14 15 1/2 5/8 16 17 18 19
4210 2626 06 4210 2626 04 4210 2626 03 4210 2626 05 4210 2626 02 4210 2626 00 4210 2626 01 4210 2626 10 4210 2626 08
For LTC48 R96/R120-19-A-O-3c 13 14 15 16 17 18 19
3/4
4210 2624 06 4210 2624 05 4210 2624 04 4210 2624 03 4210 2624 02 4210 2624 01 4210 2624 00
a
] %
% c
% b
Optional Accessories for Open End Type Sockets B Open end mm
Ordering No.
LTO28 R12-10-L-I-3 5/16 8 mm 3/8 9 mm 10 mm
7 7 7 7 7
4210 4288 54 4210 4288 55 4210 4288 53 4210 4288 52 4210 4288 51
LTO28 R15-10-L-I-3 8 mm 9 mm 3/8 10 mm 11 mm 7/16 12 mm
8 8 8 8 8 8 8
4210 4289 56 4210 4289 55 4210 4289 54 4210 4289 51 4210 4289 57 4210 4289 58 4210 4289 53
LTO28 R17-13-L-I-3 3/8 10 mm 11 mm 7/16 12 mm 1/2 13 mm 14 mm 9/16
8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5
4210 4290 52 4210 4290 53 4210 4290 59 4210 4290 54 4210 4290 57 4210 4290 55 4210 4290 51 4210 4290 58 4210 4290 56
A Socket size mm
B Open end mm
Ordering No.
LTO38 R26-13-L-I-3 11 mm 13 mm 14 mm 9/16 15 mm 5/8 16 mm 17 mm 11/16 18 mm 19 mm 3/4
12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5
4210 4291 63 4210 4291 51 4210 4291 58 4210 4291 53 4210 4291 55 4210 4291 54 4210 4291 52 4210 4291 60 4210 4291 56 4210 4291 61 4210 4291 62 4210 4291 57
LTO38 R26-17-L-I-3 14 mm 5/8 17 mm 18 mm 19 mm 3/4 20 mm 13/16 21 mm 22 mm 7/8 15/16 24 mm
14 14.6 16 16 16 16 16 16 16 16 16 16 17.2
4210 4292 55 4210 4292 54 4210 4292 51 4210 4292 53 4210 4292 57 4210 4292 52 4210 4292 61 4210 4292 63 4210 4292 62 4210 4292 56 4210 4292 58 4210 4292 60 4210 4292 59
Pneumatic Nutrunners
A Socket size mm
Pneumatic Assembly Tools 51
Accessories
Angle Nutrunners
Optional Accessories for Stall type Female hex sockets Dimensions Ordering No. Ordering No. in LBR33 S26/114 LBR33 S26/118
1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4
Dimensions Ordering No. Ordering No. in LBR33 S26/114 LBR33 S26/118
4210 0360 05 4210 0360 02 4210 0360 03 4210 0389 02 4210 0360 04 4210 0389 03 4210 0360 01 4210 0389 04 4210 0389 06 4210 0389 01 4210 0389 05
10 12 13 14 15 16 17 18 19
4210 0414 10 4210 0414 12 4210 0414 13 4210 0414 14 4210 0414 15
4210 0418 12 4210 0418 13 4210 0418 14 4210 0418 15 4210 0418 16 4210 0418 17 4210 0418 18 4210 0389 05
NOTE: {
" ! %
Socket adapters Dimensions
Ordering No. LBR33 S26/114
Ordering No. LBR33 S26/118
{ ]j
{ {
\] \
\] \
Optional Accessories for Hold and Drive tools
Measurements in mm Nut socket screw holder and bit holder for LTV38 R42-HAD/LTV38 R50-HAD
Figure 1
18.5
Nut socket Fig. 1 Width across W mm
'+ D mm
Ordering No.
A
B
10 11 12 13 14 15 16 17 18 19 20 21
22 22 22 22 22 22 25 25 26 27 31 31
4220 1769 16 4220 1769 15 4220 1769 13 4220 1769 09 4220 1769 05 4220 1769 14 4220 1888 71 4220 1888 72 4220 1888 73 4220 1888 74 4220 1888 75 4220 1888 76
4220 1769 31 4220 1769 32 4220 1769 33 4220 1769 12 4220 1769 35 4220 1769 36 4220 1888 81 4220 1888 82 4220 1888 83 4220 1888 84 4220 1888 85 4220 1888 86
C 61 4220 1769 51 4220 1769 52 4220 1769 53 4220 1769 54 4220 1769 08 4220 1769 56 4220 1888 91 4220 1888 92 4220 1888 93 4220 1888 94 4220 1888 95 4220 1888 96
A B C
34 54 30 travel
74
1.5
ØD
Pneumatic Nutrunners
Screw holder Dimension XxY mm
Suitable socket size mm
6.6 x 5 7x5 5.1 x 8.2 8x6
10-21 10-21 10-21 10-21
Ordering No.
A
B
C
4220 1770 19 4220 1770 17 4220 1770 01 4220 1770 02
4220 1770 16
Bit holder
Bit holder Bit holder 1/4"
A {{ _
C
B {{ _
{{ _ ]
52 Pneumatic Assembly Tools
Width N mm
{
Bit
Bits
13
Angle Nutrunners
Accessories
Optional Accessories for Hold and Drive tools
Nut socket screw holder and bit holder for LTV38 R40 LT/R 85 HAD and LTV48 HAD Nut socket Fig. 2
Measurements in mm 2
Figure 2
Width across W mm
'+ D mm
Ordering No.
A
B
C
13 14 15 16 17 18 19 21 22 24
30 30 30 30 30 31 32 35 35 35
4210 3513 13 4210 3513 14 4210 3513 15 4210 3513 16 4210 3513 17 4210 3513 18 4210 3513 19 4210 3513 21 4210 3513 22 4210 3513 24
4210 3513 33 4210 3513 34 4210 3513 35 4210 3513 36 4210 3513 37 4210 3513 38 4210 3513 39 4210 3513 41 4210 3513 42 4210 3513 44
4210 3513 53 4210 3513 54 4210 3513 55 4210 3513 56 4210 3513 57 4210 3513 58 4210 3513 59 4210 3513 61 4210 3513 62 4210 3513 64
7
A B C
33 53
30 travel
73
5
' * ;$ Dimension XxY mm
Suitable socket size mm
Ordering No.
A
B
8 x 6.3 8x6 9.55 x 7.6 11.20 x 8.9 13 x 9.8 13.20 x 10.5
15-24 15-24 18-24 19-24 19-24 19-24
4210 2694 17 4210 2694 05 4210 2694 01 4210 2694 02 4210 2694 03 4210 2694 04
4210 2694 18 4210 2694 10 4210 2694 06 4210 2694 07 4210 2694 08 4210 2694 09
C 4210 2694 19 4210 2694 15 4210 2694 11 4210 2694 12 4210 2694 13 4210 2694 14
Screw holder – Male hexagon Dimension N mm
Suitable socket size mm
Ordering No.
A
B
C
7 8 9 10 11 12
14-24 14-24 15-24 18-24 19-24 19-24
4210 2825 41 4210 2825 01 4210 2825 02 4210 2825 03 4210 2825 04 4210 2825 13
4210 2825 42 4210 2825 05 4210 2825 06 4210 2825 07 4210 2825 08 4210 2825 14
4210 2825 43 4210 2825 09 4210 2825 10 4210 2825 11 4210 2825 12 4210 2825 15
Male hexagon
Bit holder – Female hexagon
A
B
4210 2991 91
4210 2991 92
5/16" Bits
C 4210 2991 93
Width N mm
5 6 7 8 10
Ordering No.
4023 1215 00 4023 1216 00 4023 1219 00 4023 1217 00 4023 1218 00
Female hexagon
Pneumatic Assembly Tools 53
Pneumatic Nutrunners
Bit holder 5/16"
Accessories
Angle Nutrunners
Optional Accessories for Hold and Drive tools
Nut socket screw holder and bit holder for LTV58 R350-HAD Measurements in mm
Nut socket Fig. 3
18 19 20 21 22 23 24 25 {_% 26 27 28 29 30 31 32 33 34 35 36
Figure 3
Ordering No. '+ D mm
41 41 41 41 41 41 41 41 41 46 46 46 46 54 54 54 54 54 54
A
B
C
4220 1778 04 4220 1778 05 4220 1778 06 4220 1778 07 4220 1778 08 4220 1778 09 4220 1778 01 4220 1778 02 {{ j 4220 1778 03
4220 1778 14 4220 1778 15 4220 1778 16 4220 1778 17 4220 1778 18 4220 1778 19 4220 1778 11 4220 1778 12 {{ j { 4220 1778 13 4220 2139 84 4220 2139 83 4220 2139 82 4220 2139 81 4220 2297 81 4220 2297 82 4220 2297 83 4220 2297 84 4220 2297 85 4220 2297 86
4220 1778 24 4220 1778 25 4220 1778 26 4220 1778 27 4220 1778 28 4220 1778 29 4220 1778 21 4220 1778 22 {{ j ] 4220 1778 23 4220 2139 94 4220 2139 93 4220 2139 92 4220 2139 91 4220 2297 91 4220 2297 92 4220 2297 93 4220 2297 94 4220 2297 95 4220 2297 96
34.5
102.5
Width across W mm
A B C
33 53
40 tr
73
' * ;$ < $%=>?@JXZ[\ Dimension XxY N mm
Suitable socket size mm
13 x 9.8 13.20 x 10.5
18-36 18-36
Ordering No.
A 4220 1777 80 4220 1777 81
B 4220 1777 83 4220 1777 84
C 4220 1777 85 4220 1777 86
Screw holder – Male hexagon for LTV69 R370-HAD Dimension N mm
Suitable socket size mm
Ordering No.
A
B
C
10 11 12 14 16 18
18-36 18-36 20-36 20-36 24-36 24-36
4220 1777 52 4220 1777 51 4220 1777 53 4220 1777 57 4220 1777 58 4220 1777 59
4220 1777 54 4220 1777 50 4220 1777 55 4220 1777 56 4220 1777 70 4220 1777 71
4220 1777 72 4220 1777 73 4220 1777 74 4220 1777 75 4220 1777 76 4220 1777 77
Bit holder
Pneumatic Nutrunners
Ordering No.
Bit holder
Socket size mm
7 _ \ _ \
14-24
j{ { ]\
A 4210 2825 41 {{ jj {{ j{
NOTE 8 mm bit is included in the bit holders.
54 Pneumatic Assembly Tools
B 4210 2825 42 {{ j {{ j_
Bit holder
C 4210 2825 43 {{ {{ j
Bit 13
e
Angle Nutrunners
Accessories
Productivity Kits
16 l/s
Cablair 10 mm
ErgoQIC 08
Yes
8202 0850 07
16 l/s 16 l/s
Cablair 10 mm Rubair 10 mm
ErgoQIC 08 ErgoQIC 10
Yes Yes
8202 0850 03 8202 0850 16
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 02
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 11
35 l/s
Turbo 13 mm
ErgoQIC 10
Yes
8202 0850 17
35 l/s 35 l/s
Turbo 13 mm Turbo 13 mm
ErgoQIC 10 ErgoQIC 10
No Yes
8202 0850 04 8202 0850 13
For small nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ08-C10
For small nutrunners with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C10 MIDI Optimizer F/RD EQ10-R10
For nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-C13
For nutrunners with 1/4" BSP air inlet MIDI Optimizer F/RD EQ10-C13-1/4
For nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-T13
For nutrunners with 1/2" BSP air inlet MIDI Optimizer F/R EQ10-T13 MIDI Optimizer F/RD EQ10-T13
Service Kits The spare parts included in the service % Always have them available for a fast and economical repair. Main parts included:
z
Motor bearings
z
z
z z
O-rings Circlips
LT LT LT LT LT LT
28 29-2 38 39-2 48 69
Service kit
4081 0102 90 4081 0299 90 4081 0103 90 4081 0298 90 4081 0236 90 4081 0397 90
Pins etc.
Pneumatic Nutrunners
z
Model
Pneumatic Assembly Tools 55
Introduction – Straight Nutrunners
& Z< ] &' ++ % to many advanced tightening requirements. With
$ and very high torque accuracy is achieved.
Articulating arms
! for a reaction bar is not available, a telescopic or articulated arm mounted LTD % Second fastener y combining two LTD straight nutrunners in a twin spindle unit the screws can be tightened simultaneously.
The LTD system Mounts
Spindles
Nutrunner motors
Remote control
Non reversible 3-port valve
Reaction bar Fixed square drive Manual or remote control Mounting plate Reversible
Fixture punch
Manual control
Floating square drive
Reversible 5-port valve
Kits Remote control
Reaction bar blanks For single spindle hand-held applications. z Mounting plates The LTD/LMD straight nutrunners have a splined reaction bar connection which can also runner. A number of standard mounting plates are available to order. z Floating square drive For two or more spindles the units must usually ~ " for run-down variations. Models with ~ " parts are available.
Pneumatic Nutrunners
z
56 Pneumatic Assembly Tools
Fixture punches For mounting of the nutrunner to locally made base plates a punch for the splines connection is available as optional equipment. z TwinSpin it @ # " own twin spindle assembly unit is available as extra equipment. Atlas Copco offers three sizes of twin spindle multiples. intended for 28, 38 and 48/61 sizes. The CC-distance in the TwinSpin is adjustable and the largest size has a maximum CC-distance of 364 mm. The smallest size has a minimum CC-distance of 53 mm. The complete z
set has two throttle handles, one for forward and one for reverse if the system is non reversible there is only one throttle handle . z Remote control Remote control valves are available as optional equipment. z Air signal outlets All LTD models are equipped with air signal outlets for completed operation.
Shut-off
Straight Nutrunners
LTD28, 38 and 48 straight nutrunners ! " clutch from the LT angle nutrunners. LTD/LMD61 nutrunners are based on the unique LTP/LMP61 range of twin motor pistol grip nutrunners. ith fast run! " " offer high productivity and unmatched torque accuracy as well as joint independence. z G @ # of the LTD-RR tools allowing a better multiple. z Accessibility Slim design allows the building of smooth, simple multiples or paired splndle designs. The absence % z Flexibility The range of LTD tools pro vides you with the options you need to meet your requirements. z Reversibility Reversible LTD tools are available.
Model
Bolt size mm
Torque range soft oint
Square drive in
Nm
3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
Air consumption at free speed
Air inlet thread in
Ordering No.
10 10 10 10
1/4 1/4 1/4 1/4
8431 0534 05 8431 0534 08 8431 0534 13 8431 0534 18
17 17 17 17
10 10 10 10
1/4 1/4 1/4 1/4
8431 0534 61 8431 0534 65 8431 0534 51 8431 0534 54
7 7 8 8 8
15 15 17 17 17
8 8 10/13 10/13 10/13
1/8 1/8
8431 0533 05 8431 0533 06 8431 0703 80 8431 0703 82 8431 0703 83
20 20 20
9 9 9
19 19 19
10 10 10
1/4 1/4 1/4
8431 0534 21 8431 0534 27 8431 0534 39
20 20 20 20
8 8 8 8
17 17 17 17
10 10 10 10
1/4 1/4 1/4 1/4
8431 0534 78 8431 0534 85 8431 0534 37 8431 0534 89 8431 0703 84 8431 0703 86 8431 0703 88
ft lb
Free speed r/min
kg
lb
Length mm
CS distance mm
5-9 8-18 10-21 10-22
4-6 6-13 7-15 7-16
1400 780 570 140
1.1 1.2 1.2 1.2
2.4 2.6 2.6 2.6
339 358 358 358
20 20 20 20
9 9 9 9
19 19 19 19
3-8 7-16 10-20 10-22
2-6 6-12 7-15 7-16
1100 610 520 125
1.2 1.3 1.3 1.3
2.6 2.9 2.9 2.9
363 383 383 383
20 20 20 20
8 8 8 8
1.1-3.7 1.1-6 2-6 6-12 7-15
850 500 1100 610 520
0.7 0.8 1.2 1.3 1.3
1.6 1.7 2.6 2.9 2.9
197 197 294 313 313
16 16 20 20 20
1.5 3.3 1.6 3.5 1.6 3.5
447 466 466
1.6 1.7 1.7 1.7
471 491 491 491
Weight
l/s cfm
Rec. hose size mm
Non reversible lever start LTD28 N9-RE LTD28 N18-RE LTD28 N21-RE LTD28 N22-RE
M5-6 M6 M6 M6
Reversible lever start LTD28 R8-RE LTD28 R16-RE LTD28 R20-RE LTD28 R22-RE
M5-6 M6 M6-8 M6-8
Reversible remote control back head LTD13 R05-RR LTD13 R08-RR LTD28 R8-RR LTD28 R16-RR LTD28 R20-RR
M3-5 M3-5 M5-6 M6 M6-8
1/4b 1/4b 3/8 3/8 3/8
1.5-5 1.5-8 3-8 7-16 10-20
a a a
Non reversible lever start telescopic front part travel 25 mm LTD28 N9F-RE LTD28 N18F-RE LTD28 N21F-RE
M5-6 M6 M6
3/8 3/8 3/8
5-9 8-18 10-21
4-6 6-13 7-15
1400 780 570
LTD28 R8F-RE LTD28 R16F-RE LTD28 R20F-RE LTD28 R22F-RE
M5-6 M6 M6-8 M6-8
3/8 3/8 3/8 3/8
3-8 7-16 10-20 10-22
2-6 6-12 7-15 7-16
1100 620 570 125
3.5 3.7 3.7 3.7
Reversible remote control back head telescopic front part travel 25 mm LTD28 R8F-RR LTD28 R16F-RR LTD28 R20F-RR
M5-6 M6 M6-8
1.6 3.5 1.7 3.7 1.7 3.7
401 421 421
20 20 20
8 8 8
17 17 17
10/13 10/13 10/13
a
820 680 580 470
2.2 2.2 2.2 2.2
4.8 4.8 4.8 4.8
414 414 414 487
20 20 20 20
16 16 20 20
34 34 42 42
10 10 10 10
1/4 1/4 1/4 1/4
8431 0535 04 8431 0535 12 8431 0535 17 8431 0535 20
670 560 480 380
2.1 2.1 2.1 2.3
4.6 4.6 4.6 5.1
441 441 441 513
20 20 20 20
16 16 16 20
34 34 34 42
10 10 10 10
1/4 1/4 1/4 1/4
8431 0534 53 8431 0534 52 8431 0535 78 8431 0535 83
3/8 3/8 3/8
3-8 7-16 10-20
2-6 6-12 7-15
1100 620 570
1/2 1/2 1/2 1/2
14-30 20-38 18-44 27-55
10-21 15-27 13-32 20-40
1/2 1/2 1/2 1/2
13-27 18-32 19-38 22-47
10-20 13-24 14-28 16-35
a a
Non-reversible lever start LTD38 N30-RE LTD38 N38-RE LTD38 N44-RE LTD38 N55-RE
M8 M8 M8-10 M10
Reversible lever start LTD38 R27-RE LTD38 R32-RE LTD38 R38-RE LTD38 R47-RE a b
M8 M8 M8-10 M8-10
# { ]j% " %
c
# { { ]% * G? 'j G? * " % { _ %
d
Continued...
Pneumatic Assembly Tools 57
Pneumatic Nutrunners
Reversible lever start telescopic front part travel 25 mm
Straight Nutrunners
Model
Bolt size mm
Shut-off
Torque range soft oint
Square drive in
Nm
ft lb
Free speed r/min
13-27 18-32 19-38 22-47
10-20 13-24 14-28 16-35
670 560 480 380
Weight
Air consumption at free speed l/s
cfm
Rec. Air hose inlet size thread mm in Ordering No.
21 21 21 21
16 16 16 16
34 34 34 34
10/16 10/16 10/16 10/16
a
521 521 521 599
20 20 20 23
20 20 20 20
42 42 42 42
10 10 10 10
1/4 1/4 1/4 1/4
8431 0535 38 8431 0535 46 8431 0535 31 8431 0535 53
546 546 546 625
20 20 20 23
16 16 16 16
34 34 34 34
10 10 10 10
1/4 1/4 1/4 1/4
8431 0535 65 8431 0535 91 8431 0535 95 8431 0535 99 8431 0704 30 8431 0704 32 8431 0704 34 8431 0704 36
kg
lb
Length mm
CS distance mm
2.1 2.1 2.1 2.3
4.6 4.6 4.6 5.1
377 377 377 448
2.3 2.3 2.3 2.5
5.0 5.0 5.0 5.5
2.5 2.5 2.5 2.7
5.5 5.5 5.5 5.9
Reversible remote control back head LTD38 R27-RR LTD38 R32-RR LTD38 R38-RR LTD38 R47-RR
M8 M8 M8-10 M8-10
1/2 1/2 1/2 1/2
a a a
8431 0704 22 8431 0704 24 8431 0704 26 8431 0704 28
Non-reversible lever start telescopic front part travel 25 mm LTD38 N30F-RE LTD38 N38F-RE LTD38 N44F-RE LTD38 N55F-RE
M8 M8 M8-10 M10
1/2 1/2 1/2 1/2
14-30 20-38 18-44 27-55
10-21 15-27 13-32 20-40
820 680 580 470
Reversible lever start telescopic front part travel 25 mm LTD38 R27F-RE LTD38 R32F-RE LTD38 R38F-RE LTD38 R47F-RE
M8 M8 M8-10 M8-10
1/2 1/2 1/2 1/2
13-27 18-32 19-38 22-47
10-20 13-24 14-28 16-35
670 560 480 380
Reversible remote control back head telescopic front part travel 25 mm LTD38 R27F-RR LTD38 R32F-RR LTD38 R38F-RR LTD38 R47F-RR
M8 M8 M8-10 M8-10
1/2 1/2 1/2 1/2
13-27 18-32 19-38 22-47
10-20 13-24 14-28 16-35
670 560 480 380
2.5 2.5 2.5 2.7
5.5 5.5 5.5 5.9
482 482 482 566
21 21 21 23
16 16 16 16
34 34 34 34
10/16 10/16 10/16 10/16
a
1/2 1/2
27-65 20-48 32-81 24-60
400 320
3.1 3.1
6.8 6.8
582 582
30 30
28 28
59 59
12.5 12.5
1/2 1/2
8431 0637 07 8431 0637 12
400 330
3.5 3.5
7.7 7.7
410 410
28 28
30 30
63 63
12.5/16 12.5/16
c
8431 0704 46 8431 0704 48
400 320
3.5 3.5
7.7 7.7
700 700
30 30
28 28
59 59
12.5 12.5
1/2 1/2
8431 0637 17 8431 0637 23
400 330
3.7 3.7
8.2 8.2
522 522
28 28
30 30
63 63
12.5/16 12.5/16
c
8431 0704 50 8431 0704 52
a a a
Reversible lever start LTD48 R65-RE LTD48 R81-RE
M10 M12
Reversible remote control back head LTD48 R65-RR LTD48 R81-RR
M10 M12
1/2 1/2
27-65 20-48 32-81 24-60
c
Reversible lever start telescopic front part travel 25 mm LTD48 R65F-RE LTD48 R81F-RE
M10 M12
1/2 1/2
27-65 20-48 32-81 24-60
Reversible remote control back head LTD48 R65F-RR LTD48 R81F-RR a b
M10 M12
1/2 1/2
27-65 20-48 32-81 24-60 c
# { ]j% " %
# { { ]% * G? 'j G? * " % { _ %
d
Straight Nutrunners
Model
Bolt size mm
Square drive in
c
Torque range at 6.3 bar Nm ft lb
Shut-off Min torque at 3 bar Nm ft lb
Free speed r/min
Weight kg lb
1800 1100 820 520 360 280 210
3.0 6.6 3.0 6.6 3.0 6.6 3.9 8.6 3.9 8.6 4.5 9.9 4.5 9.9
Air conAir sumption at inlet CS free speed Length distance thread Spline mm mm l/s cfm in type Ordering No.
Pneumatic Nutrunners
$ ^ *# ^ ! LTD61 H100-13-RE LTD61 H170-13-RE LTD61 H230-19-RE LTD61 H350-20-RE LTD61 H500-20-RE LTD61 H700-25-RE LTD61 H900-25-RE
M12 M14 M16 M18 M20 M22 M24
1/2 1/2 3/4 3/4 3/4 1 1
NOTE Change over torque is around 4
55-100 95-170 125-230 190-350 275-500 360-650 480-870
40-75 70-125 90-170 140-255 200-370 265-480 350-640
45 70 85 145 220 280 300
35 50 60 105 160 207 220
of maximum torque on a given pressure.
58 Pneumatic Assembly Tools
223 223 223 260 260 305 282
29 29 29 31 31 34 32
20 20 20 20 20 20 20
42 42 42 42 42 42 42
3/8 3/8 3/8 3/8 3/8 3/8 3/8
3 3 3 4 4 5 5
8431 0808 06 8431 0808 15 8431 0808 23 8431 0808 27 8431 0808 36 8431 0808 43 8431 0808 45
Straight Nutrunners
Accessories
Dimensions Telescopic front part LTD61 Dimensions Model
LTD61 H100, H170 LTD61 H230 LTD61 H350, H500 LTD61 H700, H900
M
N in
D mm
F mm
L mm
M mm
t mm
Ordering No.
1/2 3/4 3/4 1
34 41 50 67
25 25 40 50
101 117 160 226
127 148 201 278
12 12 15 15
4210 3864 80 4210 3789 80 4210 3781 81 4210 3788 80
t
Accessories Included For all models =
Productivity Kits
16 l/s
Cablair 10 mm
ErgoQIC 08
Yes
8202 0850 07
16 l/s 16 l/s
Cablair 10 mm Rubair 10 mm
ErgoQIC 08 ErgoQIC 10
Yes Yes
8202 0850 03 8202 0850 16
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 02
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 11
35 l/s
Turbo 13 mm
ErgoQIC 10
Yes
8202 0850 17
35 l/s 35 l/s
Turbo 13 mm Turbo 13 mm
ErgoQIC 10 ErgoQIC 10
No Yes
8202 0850 04 8202 0850 13
For small nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ08-C10
For small nutrunners with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C10 MIDI Optimizer F/RD EQ10-R10
For nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-C13
For nutrunners with 1/4" BSP air inlet MIDI Optimizer F/RD EQ10-C13-1/4
For nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-T13 MIDI Optimizer F/R EQ10-T13 MIDI Optimizer F/RD EQ10-T13
Pneumatic Nutrunners
For nutrunners with 1/2" BSP air inlet
Service Kits Model
General service kit
LTD61
4081 0397 90
Pneumatic Assembly Tools 59
Accessories
Straight Nutrunners
Optional Accessories Reaction bar Dimensions mm
& |}
& | }
L 250 200 500 400
LTD28
LTD38
4210 1798 00
4210 2134 00
LTD38 N55/R47 LTD48 LMD/LTD61 -13 -19
LMD/LTD61 -20
LMD/LTD61 -25
4210 2183 80
4210 2726 80
LMD/LTD61 -20
LMD/LTD61 -25
4210 2809 80
4210 2808 80
4210 2183 01
4210 2726 01
4210 2219 02 4210 2219 01
Mounting plate
Dimensions mm
Side mount
Center mount
LxW 90 x 40 120 x 70
LTD38
4210 1798 01
4210 2134 01
LxW 70 x 40 100 x 50 125 x 65
Flange mount
LTD28
LTD38 N55/R47 LTD48 LMD/LTD61 -13 -19
4210 1798 02
4210 2134 02 4210 2219 03
D 55
4210 2219 10
TwinSpin kit. Includes: 2 support handles, 2 mounting plates with corresponding splines , 2 handle attachments,
! { " { { % TwinSpin kit
LTD28 RE/RR LTD38 N55/R47-RE/RR LTD48 RE/RR LTD61 H100, H170, H230 a
Max CC-distancea
Min CC-distancea
Ordering No.
383 364 364 364
53 72 72 72
4210 4159 80 4210 4161 80 4210 4161 80 4210 4161 82
CC-distance = distance between center of spindles.
Pneumatic Nutrunners
Valve kits. (>
% Intended for tool type
Valve type
LTD28/38 RE LTD28 RR LTD48 RE LTD38/48 RR LTD61 H100, H170, H230
3-gate for non reversible 5-gate for reversible 3-gate for non reversible 5-gate for reversible 3-gate for non reversible
Ordering No.
4210 4162 80 4210 4163 80 4210 4166 80 4210 4167 80 4210 4166 80
Exhaust manifolds. Includes: & ! "
% Intended for tool type
LTD28 RR
60 Pneumatic Assembly Tools
Ordering No.
4210 4168 80
Introduction – Pistol Grip Nutrunners
An optimum combination of torque speed and weight With the LMP/LTP61 range of pistol grip nutrunners from Atlas Copco you get the highest possible torque and speed in relation to the weight of the tool. Fast, accurate and highly operator friendly, the tools are available in +
Fast and accurate In LTP/LMP61 tools the twin motor concept provides extremely fast rundown with good torque accuracy, even on soft joints. Operator friendly Our pistol grip nutrunners are comfortable to operate. The reaction bar eliminates reaction forces and the exhaust " " noise levels low. Single-handed operation combined with the low weight and perfectly bal " " ^K{\ and LTP61 nutrunners safe and comfortable to use.
Pneumatic Nutrunners
?! < ] eing able to loosen fasteners without changing tools saves time and effort and raises productivity.
Pneumatic Assembly Tools 61
Pistol Grip Nutrunners
Non Shut-off
The twin motor in the 61 series gives faster production and increased accuracy with a minimum of air consumption. Torque level on LMP models depends on the pressure of the air fed to the tool, higher pressure creates higher torque. z High torque accuracy. )! " ing easy. z Fast rundown motor saves time. z Extremely good torque output to weight ratio compared to single motor pistol grip nutrunners. z Available as both reversible and nonreversible models. z
Model
Bolt size mm
Square drive in
M6 M8 M8 M10 M12 M14 M16 M18 M20 M22 M24 M6 M8 M8 M10 M12 M14 M16 M18 M20 M22 M24 M30
Free speed r/min
Air conCS sumption at Length distance free speed mm mm l/s cfm
Air inlet thread Spline in type
Max torque at 6.3 bar Nm ft lb
Min torque at 3 bar Nm ft lb
3/8 3/8 1/2 1/2 1/2 1/2 3/4 3/4 3/4 1 1
13 30 40 58 100 170 230 350 500 700 900
10 22 30 43 75 125 170 260 370 520 665
6 14 14 27 60 100 130 200 300 400 500
4 10 10 20 45 75 95 145 220 295 365
1550 500 330 240 2200 1400 1000 650 450 350 260
1.0 1.0 1.2 1.3 3.0 3.0 3.0 3.9 3.9 4.5 4.5
2.2 2.2 2.6 2.9 6.6 6.6 6.6 8.6 8.6 9.9 9.9
210 210 210 230 223 223 223 260 260 305 282
18 18 18 21 29 29 29 31 31 34 34
11 11 11 11 20 20 20 20 20 20 20
23 23 23 23 42 42 42 42 42 42 42
1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8
1 1 1 2 3 3 3 4 4 5 5
8431 0245 56 8431 0245 49 8431 0245 64 8431 0245 31 8431 0803 05 8431 0803 12 8431 0803 19 8431 0803 26 8431 0803 33 8431 0803 40 8431 0803 47
3/8 3/8 1/2 1/2 1/2 1/2 3/4 3/4 3/4 1 1 1
10 22 30 40 100 170 230 350 500 700 900 1600
7 16 22 33 75 125 170 260 370 520 665 1180
5 10 14 20 60 100 130 200 300 400 500 900
4 7 10 15 45 75 95 145 220 295 365 660
860 380 250 180 2200 1400 1000 650 450 350 260 140
1.0 2.2 1.0 2.2 1.2 2.6 1.3 2.9 3.0 6.6 3.0 6.6 3.0 6.6 3.9 8.6 3.9 8.6 4.5 9.9 4.5 9.9 6.8 14.9
210 210 210 230 235 238 275 275 320 305 305 345
18 18 18 21 30 30 34 34 35 34 34 42
11 11 11 11 20 20 20 20 21 20 20 20
23 23 23 23 42 42 42 42 42 42 42 42
1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
1 1 1 2 3 3 3 4 4 5 5 9
8431 0245 85 8431 0245 77 8431 0245 91 8431 0245 70 8431 0804 04 8431 0804 11 8431 0804 18 8431 0804 25 8431 0804 32 8431 0804 39 8431 0804 46 8431 0804 53
a
Weight kg lb
Ordering No.
Non-reversible LMP24 H011-10 LMP24 H005-10 LMP24 H003-13 LMP24 H002-13 LMP61 H100-13 LMP61 H170-13 LMP61 H230-19 LMP61 H350-20 LMP61 H500-20 LMP61 H700-25 LMP61 H900-25
Reversible LMP24 HR011-10 LMP24 HR005-10 LMP24 HR003-13 LMP24 HR002-13 LMP61 HR100-13 LMP61 HR170-13 LMP61 HR230-19 LMP61 HR350-20 LMP61 HR500-20 LMP61 HR700-25 LMP61 HR900-25 LMP61 HR1500-25
eight excluding reaction bar. Recommended hose size 13 mm for hose length up to 5 m.
Pneumatic Nutrunners
a
62 Pneumatic Assembly Tools
NOTE Change over torque is around 4 of maximum torque on a given air pressure.
Shut-off
Pistol Grip Nutrunners
LTP61 models are equipped with twin motors and a shut-off valve to ensure that the tool shuts off when the preset torque level is reached. z Rundown is twice as fast as the LTP51. z High torque accuracy, non depending on air pressure feeded. z Extremely high torque output to weight ratio. z # ! both forward and reverse. z
Model
Bolt Square size drive mm in
Torque range at 6.3 bar Nm ft lb
Min torque Free at 3 bar speed Nm ft lb r/min
Air conAir sumption at inlet CS Weighta Length distance free speed thread Spline kg lb mm mm l/s cfm in type Ordering No.
45 70 85 145 220 280 300 700
3.0 6.6 3.0 6.6 3.0 6.6 3.9 8.6 3.9 8.6 4.5 9.9 4.5 9.9 6.8 14.5
223 223 223 260 260 305 282 323
29 29 29 31 31 34 32 42
20 20 20 20 20 20 20 20
42 42 42 42 42 42 42 42
3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
3 3 3 4 4 5 5 9
8431 0800 07 8431 0800 14 8431 0800 21 8431 0800 28 8431 0800 35 8431 0800 42 8431 0800 49 8431 0800 56
3.0 3.0 3.0 3.9 3.9 4.5 4.5 6.8 14.1 14.1 14.1
235 238 275 275 275 305 305 345 380 380 380
30 30 34 34 34 34 34 42 68 68 68
20 20 20 20 20 20 20 20 20 20 20
42 42 42 42 42 42 42 42 42 42 42
3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
3 3 3 4 4 5 5 9 8 8 8
8431 0801 08 8431 0801 15 8431 0801 22 8431 0801 29 8431 0801 36 8431 0801 43 8431 0801 50 8431 0801 57 8431 0801 64 8431 0801 71 8431 0801 78
Non reversible LTP61 H100-13 LTP61 H170-13 LTP61 H230-19 LTP61 H350-20 LTP61 H500-20 LTP61 H700-25 LTP61 H900-25 LTP61 H1500-25
M12 M14 M16 M18 M20 M22 M24 M30
1/2 1/2 3/4 3/4 3/4 1 1 1
55-100 95-170 125-230 190-350 275-500 360-650 480-870 850-1500
40-75 70-125 90-170 140-255 200-370 265-480 350-640 625-1100
35 1800 50 1100 60 820 105 520 160 360 207 280 220 210 516 115
Reversible
a
M12 1/2 55-100 M14 1/2 95-170 M16 3/4 125-230 M18 3/4 190-350 M20 3/4 275-500 M22 1 360-650 M24 1 480-870 M30 1 850-1500 M30 1 1/2 1050-1900 M36 1 1/2 1550-2800 M42 1 1/2 2100-3800
ithout reaction bar. Recommended hose size: 13 mm
40-75 45 35 1800 70-125 70 50 1100 90-170 85 60 820 140-255 145 105 520 200-370 220 160 360 265-480 280 207 280 350-640 300 220 210 625-1100 700 516 115 770-1400 800 590 90 1140-2060 1200 885 65 1540-2800 1600 1180 50
NOTE Change over torque is around 4 torque on a given air pressure.
6.6 6.6 6.6 8.6 8.6 9.9 9.9 14.5 31.0 31.0 31.0
of maximum
Pneumatic Nutrunners
LTP61 HR100-13 LTP61 HR170-13 LTP61 HR230-19 LTP61 HR350-20 LTP61 HR500-20 LTP61 HR700-25 LTP61 HR900-25 LTP61 HR1500-25 LTP61 HR1900-38 LTP61 HR2800-38 LTP61 HR3800-38
Pneumatic Assembly Tools 63
Pistol Grip Nutrunners
Shut-off
For prevailing applications z LTP61 PH is specially designed to handle prevailing applications, such as " % z Special gear gives a higher changeover torque. z Fast rundown motor handles most of the rundown before the slower but stronger tightening motor is used.
Model
Torque range at 6.3 bar Nm ft lb
Bolt Square size drive mm in
Min torque Free at 3 bar speed Nm ft lb r/min
Air conAir sumption at inlet CS Weighta Length distance free speed thread Spline kg lb mm mm l/s cfm in type Ordering No.
Non-reversible LTP61 PH100-13 LTP61 PH170-13 LTP61 PH230-19 LTP61 PH350-20 LTP61 PH500-20 LTP61 PH700-25 LTP61 PH900-25 LTP61 PH1500-25
M12 M14 M16 M18 M20 M22 M24 M30
1/2 1/2 3/4 3/4 3/4 1 1 1
60-110 100-180 130-240 210-370 300-520 400-680 500-900 900-1600
45-80 75-135 95-180 155-275 220-380 295-500 370-665 665-1180
45 70 90 150 200 280 350 650
33 52 66 110 150 205 260 480
700 440 320 200 140 100 80 45
3.0 6.6 3.0 6.6 3.0 6.6 3.9 8.6 3.9 8.6 4.5 9.9 4.5 9.9 6.8 14.9
223 223 223 260 260 305 282 323
34 34 34 34 34 34 34 42
20 20 20 20 20 20 20 20
42 42 42 42 42 42 42 42
3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
3 3 3 4 4 5 5 9
8431 0807 04 8431 0807 12 8431 0807 17 8431 0807 24 8431 0807 31 8431 0807 38 8431 0807 41 8431 0807 52
M22 M24 M30
1 1 1
400-680 500-900 900-1600
295-500 370-665 665-1180
280 205 350 260 650 480
100 80 45
4.5 9.9 4.5 9.9 6.8 14.9
305 305 345
34 34 42
20 20 20
42 42 42
3/8 3/8 3/8
5 8431 0807 55 5 8431 0807 62 9 8431 0807 68
500-900
370-665
350 260
80
4.8 10.6
305
34
20
42
3/8
5 8431 0807 81
Reversible LTP61 PHR700-25 LTP61 PHR900-25 LTP61 PHR1500-25
Reversible with Multi Torque unit LTP61 PHR900-25-MT M24
1
a
Pneumatic Nutrunners
ithout reaction bar. Recommended hose size 13 mm for hose length up to 5 m and 16 mm hose size for lenght 5-10 m.
64 Pneumatic Assembly Tools
NOTE Change over torque is around 10 of maximum torque on a given air pressure.
Pistol Grip Nutrunners
Shut-off LTP with Multi Torque Selector ^ ) possible to preset up to four different shut-off levels. z The Rotary dial mounted on the tool allows the operator to select different torque levels without changing the tool. z Ideal for situations where: Several different assembly opera % Multi-stage tightening operations are required. Several different torque settings are needed. z G tions for both forward and reverse. z
LTP61 HR100-13-MT LTP61 HR170-13-MT LTP61 HR230-19-MT LTP61 HR350-20-MT LTP61 HR500-20-MT LTP61 HR700-25-MT LTP61 HR900-25-MT LTP61 HR1500-25-MT
M12 M14 M16 M18 M20 M22 M24 M30
ithout reaction bar. Recommended hose size: 13 mm.
1/2 1/2 3/4 3/4 3/4 1 1 1
Torque range at 6.3 bar Nm ft lb
55-100 95-170 125-230 190-350 275-500 360-650 480-870 850-1500
40-75 70-125 90-170 140-255 200-370 265-480 350-640 625-1100
Min torque Free at 3 bar speed Nm ft lb r/min
Air conAir sumption at inlet CS Weighta Length distance free speed thread Spline kg lb mm mm l/s cfm in type Ordering No.
45 70 85 145 220 280 300 700
3.3 7.3 3.3 7.3 3.3 7.3 4.2 9.2 4.2 9.2 4.8 10.6 4.8 10.6 7.1 15.6
35 1800 50 1100 60 820 105 520 160 360 207 280 220 210 516 115
288 288 288 325 325 355 355 395
30 30 34 34 34 34 34 42
20 20 20 20 20 20 20 20
42 42 42 42 42 42 42 42
3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
3 3 3 4 4 5 5 9
8431 0806 02 8431 0806 09 8431 0806 16 8431 0806 23 8431 0806 30 8431 0806 33 8431 0806 37 8431 0806 44
NOTE Change over torque is around 4 of maximum torque on a given air pressure.
Pneumatic Nutrunners
a
Model
Bolt Square size drive mm in
Pneumatic Assembly Tools 65
Accessories
Pistol Grip Nutrunners
Productivity Kits
16 l/s
Cablair 10 mm
ErgoQIC 08
Yes
8202 0850 07
16 l/s 16 l/s
Cablair 10 mm Rubair 10 mm
ErgoQIC 08 ErgoQIC 10
Yes Yes
8202 0850 03 8202 0850 16
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 02
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 11
35 l/s
Turbo 13 mm
ErgoQIC 10
Yes
8202 0850 17
35 l/s 35 l/s
Turbo 13 mm Turbo 13 mm
ErgoQIC 10 ErgoQIC 10
No Yes
8202 0850 04 8202 0850 13
For small nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ08-C10
For small nutrunners with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C10 MIDI Optimizer F/RD EQ10-R10
For nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-C13
For nutrunners with 1/4" BSP air inlet MIDI Optimizer F/RD EQ10-C13-1/4
For nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-T13
For nutrunners with 1/2" BSP air inlet MIDI Optimizer F/R EQ10-T13 MIDI Optimizer F/RD EQ10-T13
Accessories Included For LMP24
For LMP/LTP61
)
) Protective cover is included
Optional Accessories For LMP24
For LMP/LTP61
Model
Ordering No.
Hose nipple Swivel attachment Exhaust hose Support handle for H/HR002 only Spindle extension
_ { for H/HR002 only _ ]j for H/HR011/005 only
for H/HR011/005 only 1/2 for H/HR011/005 only
9000 0247 00 4210 2249 80 4210 2053 00 4110 1355 82
{ { _ j { { _j j { ] { { _ j
Model
Ordering No.
Hose nipple Exhaust hose
9000 0242 00 4210 2201 00
Protective cover Standard LTP61 LTP 61 with MT unit
4210 4672 00 4210 4672 01
Multi torque selector LTP61 " @ { @ ] @
4210 4636 95
Multi torque selector LTP61
4250 1190 00 { ]\ j { ]_{ j
Shut-off override for LTP61 Swivelling type MultiFlex connector 3/8 SP Swivelling type MultiFlex ]j |K}
4210 3545 80 8202 1350 22
Model
Ordering No.
8202 1350 28
Protective cover
Pneumatic Nutrunners
Swivelling suspension yoke LMP/LTP61 Model
Mounting dia PH/H 100-13 PH/H 170-13 PH/H 230-19 PH/H 350-20 PH/H 500-20 PH/H 700-25 PH/H 900-25 Mounting dia HR 100-13 HR 170-13 HR 230-19
Ordering No.
54 mm 4210 3088 80
60 mm 4210 3088 84
66 Pneumatic Assembly Tools
Mounting dia 63.5 mm H 1900-38 H 2800-38 H 3800-38 Mounting dia 67 mm HR 350-20 HR 500-20 PHR/HR 700-25 PHR/HR 900-25 HR 1900-38 HR 2800-38 HR 3800-38
4210 3088 83
4210 3088 82
4210 3088 85
Model
Ordering No.
Mounting dia 83.5 mm PH/H 1500-25 PHR/HR 1500-25
4210 3088 81
Pistol Grip Nutrunners
Accessories
Reaction bars LMP/LTP 61 Square drive size mm/in
Spline dia mm
Steel bar Spline 1 Spline 2 Spline 3 Spline 4 Spline 5 Spline 6 Spline 8 Spline 9 Square steel bracket Spline 3 Spline 4 Spline 5 Spline 6 Spline 7 Spline 8 Spline 9 Triangular steel bracket Spline 2 Spline 3 Spline 6 Spline 6 Sliding drive reaction bar Spline 3 Spline 3 Spline 4 Spline 4 Spline 5 Spline 5 Spline 9 Spline 9 S-Type reaction bar Spline 3 Spline 4 Spline 5 Spline 6 Spline 8 Spline 9 L-Type aluminum bar Spline 3 Spline 4 Straight aluminum bar Spline 3 Extended sliding drive reaction bar Spline 5 Extended sliding tube reaction bar Spline 5 Bracket stepped Spline 1 Spline 2
CC distance mm
Ordering No.
Steel bar 268/36/18 270/35/10 400/56/12 500/62/15 500/62/15 560/80/15 500/150/20 500/85/20
4210 1798 01 4220 1903 00 4210 2219 80 4210 2183 80 4210 2726 80 4220 1200 01 4210 3899 03 4210 3899 80
100/50/12 125/65/16 125/65/16 200/100/15 250/150/20 250/160/20 150/85/20
4210 2219 03 4210 2183 01 4210 2726 01 4220 1200 00 4220 1445 00 4220 1972 91 4210 3899 01
73/72/14 82/80/15 112/109/15 150/145/20
4220 2137 02 4220 2137 03 4220 2137 06 4220 2137 16
1/2 3/4 3/4 3/4 1 1 1 1
70-120 70-120 76-126 82-218 80-125 82-218 80-130 80-280
4210 4481 83 4210 4481 63 4210 4481 84 4210 4616 84 4210 4481 85 4210 4616 85 4210 4481 89 4210 4616 89
110/18/12 120/22/15 130/25/15 125/25/15 200/65/20 160/40/20
4210 4480 03 4210 4480 04 4210 4480 05 4210 4480 06 4210 4480 08 4210 4480 09
266x300/29/15 144x150/42/15
4210 2219 08 4210 2183 08
L = 400
4210 2219 01
1
68-112
4210 4498 80
1
68-112
4210 4498 82
70/36/13 70/41/14
Square steel bracket
Triangular steel bracket
Sliding drive reaction bar
S-Type reaction bar
L-Type aluminum bar
Straight aluminum bar
4210 1798 02 4210 2134 02
Service Kits Extended sliding tube reaction bar Model
LMP24 LMP/LTP61
Trigger kit
4210 1934 91 4210 2190 91
General service kit
4081 0105 90 4081 0397 90
Bracket stepped
Pneumatic Assembly Tools 67
Pneumatic Nutrunners
Extended sliding drive reaction bar
Battery Assembly Tools
Contents
Page
Introduction ......................................... 69 BCP screwdriver, clutch type .............. 71 BCV nutrunner, clutch type ................. 71 Tensor STB nutrunner, transducerized type ............................ 74 Tensor SB nutrunner, transducerized type ............................ 79
Introduction – Battery Assembly Tools
True cordless freedom Atlas Copco s range of industrial battery assembly tools includes both shut-off and transduceri ed nutrunners and screwdrivers. They allow ma imum freedom of movement along the line and inside narrow or closed compartments. Tensor ST tools also offer advanced process control.
BCP screwdrivers – a pleasure to work with The BCP screwdriver is ideal for quality critical applications where flexibility is essential. The slim, well-balanced design and ergonomic pistol grip on the BCP screwdriver make it a pleasure to hold. Its compact size and Lithium-Ion batteries put it among the lightest battery screwdrivers on the market. BCP screwdrivers also offer variable speed and plenty of power, with torque levels ranging from 0.8 up to 12 Nm. All these ergonomic features make the BCP screwdriver the kind of tool you can work with all day long.
Tensor STB nutrunners – fast, light, transducerized battery tools Ergonomically designed Tensor STB pistol-grip (up to 12 Nm) and angle nutrunners (up to 150 Nm) are ideal for safety critical applications in cramped areas. No other battery powered tool can match Tensor STB’s unique fastening performance and advanced process control. Atlas Copco Industrial Radio Communication (IRC) enables the Tensor STB to be partnered with a Power Focus controller for accurate torque monitoring and full joint traceability. At a typical workstation, one Tensor STB tool can be used for several applications within the same torque range. Tensor SB nutrunners – transducerized battery tools The Tensor SB allows adjustable torque settings and has a transducer to ensure superior joint quality. A robust metal housing ensures that the Tensor SB will stand up to tough industrial environments. Also the battery is powerful, reliable and has no memory effect, which means increased uptime for your production.
Battery Assembly Tools
The main advantage of battery tools is their superior flexibility due to the absence of cables. This, in turn, improves % & sembly tools also contribute to improving safety in the workplace, since there are no air hoses or electric cables to become entangled or jammed. Also, in the automotive industry, for instance, there is no from air hoses or electric cables.
Battery Assembly Tools 69
Introduction – Clutch Type
Powerful, durable and highly operator friendly " 5 7% 5 : 7+ with superior ergonomics and operator feedback they offer higher producti +
& ; ] ] ● No product damage from cables or hoses ● No trip hazards from trailing cables ● No cable or hose management ● Speed setting functionality for the BCP ● Reversible battery pack
Power – high performance and durability ● Robust and industrial tool design ● Li-Ion battery technology for BCP: high power-to-weight.
Ergonomics – a pleasure to work with Reduced operator fatigue and work related health problems ● Light, compact and well-balanced design ● Operator feedback ●
BCP Tool key features L for status u
rushless motor and magnetic hall sensors for high durability
Slim and balanced design
and battery er option Colour rings for marking
Unrivalled clutch design for e cellent tor ue repeatability and low mean shift Two strong front lights
Battery Assembly Tools
Speed setting unit for regulating speed
Li- on batteries
BCV Tool key features
Shut-off clutch
Angle gear
L
front light
70 Battery Assembly Tools
everse button
rgonomic trigger
Li- on batteries
BCP
Screwdrivers – Clutch Type
BCP screwdrivers offer true cordless freedom and superior ergonomics for the operator, thus contributing to outstanding performance. ● Ergonomic, lightweight pistol-grip design. ● 7 brushless models offering variable speed with a speed setting unit. ● Torque range: 0.8-12 Nm. ●
Low speed models available.
●
Choice of two 18 V Li-Ion batteries: 1.3 Ah Flat Pack or 2.6 Ah Big Pack.
Model
BCP BL-2-I06 BCP BL-6-I06 BCP BL-8-I06 BCP BL-12-I06 BCP BL-2L-I06 BCP BL-6L-I06 BCP BL-12L-I06
Square drive in
1/4 1/4 1/4 1/4 1/4 1/4 1/4
Torque range Nm ft Ib
0.8-2.5 2.0-6.0 3.0-8.0 5.0-12.0 0.8-2.5 1.5-6.0 3.0-12.0
0.6-1.8 1.5-4.4 2.2-5.9 3.7-8.8 0.6-1.8 1.1-4.4 2.2-8.8
Speed range r/min
500-1550 300-1000 300-800 250-600 150-440 150-440 150-440
Weight (excl. battery) kg Ib
0.86 0.86 0.86 0.86 0.86 0.86 0.86
1.89 1.89 1.89 1.89 1.89 1.89 1.89
Length mm
Height mm
Ordering No.
200 200 200 200 200 200 200
188 188 188 188 188 188 188
8431 1273 00 8431 1273 10 8431 1273 20 8431 1273 30 8431 1273 50 8431 1273 60 8431 1273 40
-L stands for low speed models. NOTE: The tools are set at maximum speed at delivery. All pistol grip models have 1/4" female hexagon drive for bits with quick change chuck.
BCV
Nutrunners – Clutch Type
●
Robust yet ergonomic angle tool.
●
Torque range 1.5-45 Nm.
●
There are two Li-Ion batteries, 18 V and 36 V.
Check with your local Atlas Copco Tools representative regarding availability in your market.
Model
Square drive in
BCV BL-07L-06 BCV BL-07-I06-QC BCV BL-15-06 BCV BL-15-10 BCV BL-30-10 BCV BL-45-10
1/4 Hex 1/4 1/4 3/8 3/8 3/8
Torque range Nm ft Ib
1.5-7 1.1-5.16 1.5-7 1.1-5.16 5-15 3.68-11 5-15 3.68-11 10-30 7.37-22.12 20-45 14.7-33.2
Free speed r/min
120-360 400-880 200-480 200-480 100-300 50-180
Weight (excl. battery) kg Ib
1.17 1.17 1.17 1.17 1.54 1.65
2.58 2.58 2.58 2.58 3.39 3.64
Power W
Battery V
Ordering No.
340 830 970 970 1720 1490
18 18 18 18 36 36
8431 1275 07 8431 1276 07 8431 1275 15 8431 1276 15 8431 1275 30 8431 1275 45
Battery Assembly Tools 71
Battery Assembly Tools
BCV nutrunners are durable and reliable ~ % # "! " and handy tool for maximum operator comfort.
Accessories
BCP, BCV
Optional Accessories Batteries
Model
Current V
Electric charge Ah
j 18 36
%] 2.6 1.3
( ~ Li-Ion big pack Li-Ion (BVC only)
Weight kg Ib
%] 0.63 0.60
Charge time min
Ordering No.
]_ 70 70
{
_{\ j{ 4211 5426 83 4211 5426 87
%j 1.39 1.32
Chargers (only for 18V batteries)
Model
EU-contact UK-contact BR-contact US-contact
V / Hz
Input/Output V/A
230V / 50Hz 230V / 50Hz 230V / 60Hz 115V / 60Hz
18V / 1.8A 18V / 1.8A 18V / 1.8A 18V / 1.8A
Battery for BVC only Weight kg Ib
0.61 0.61 0.61 0.61
1.34 1.34 1.34 1.34
Ordering No.
4211 5428 80 4211 5428 81 4211 5428 83 4211 5428 84
Battery Flat pack
Cover protections Model
Ordering No.
Battery cover protection, Flat pack Battery cover protection, Big pack Tool cover protection (BCP only)
4211 5601 00 4211 5602 00 4211 5415 00
Colour rings Model
Ordering No.
Red Orange Green Blue White Purple Grey
Battery Big pack
4211 5461 02 4211 5461 03 4211 5461 04 4211 5461 05 4211 5461 06 4211 5461 07 4211 5461 08
Multicharger for BCV Model
Ordering No.
Multicharger 18V / 36V, all regions
4211 5424 85
Battery charger 18 V.
Miscellaneous Model
Ordering No.
Speed setting unit (BCP only) Speed setting unit (BCV only) Support handle Suspension bail Tool holder
4211 5462 80 4211 5462 81 4211 5421 80 4211 5600 00 4220 4335 80
Battery cover Flat pack
Battery Assembly Tools
Battery cover Big pack
Suspension bail Colour rings Tool cover
Support handle
72 Battery Assembly Tools
Tool holder
Speed setting unit
Introduction – Transducerized Type
Cordless freedom with full process control Tensor ST battery powered nutrunners offer the + # ++ tools have the capability to communicate with luetooth ;%& < 7" ++ process control.
& ];
●
No more cables and cable management No more damaged cables No product damage from cables
●
No trip hazards from trailing cables
●
●
Productivity – save time
Ergonomics ● Reduced operator fatigue and work related health problems ● Unhindered access ● Low weight – up to 20 % lighter than competing products ● Compact size
( Easy to set up and replace
● ● ●
Eliminate need for multiple operations
●
Up to 100% faster than competing products
STB Tool key features
# for battery use $$ standard
Same ST angle head spiral gear package Li- on battery package ● ●
V 2. Ah 0V 2. Ah
Signal lights for operator feedback ● ●
Tightening status atch
●
attery status Communication status
●
Tool events
●
tremely compact electronics within the tool handle
Battery Assembly Tools 73
Battery Assembly Tools
ST accessory bus
Nutrunners – Transducerized Type
Tensor STB-B
Tensor STB offers genuine ergonomic ~ " ! % ● Low tool weight and high spindle speed reduce cycle time. ● Freedom of movement in all working positions. ● Lightweight components help reduce operator fatigue. ● Torque range ETV: 2-150 Nm. ●
Torque range ETP: 2-12 Nm.
●
Tensor STB-B is also available with ETO and ETC models.
Square drive
Torque range
<
_ ]
2-10 4-15 5-20 6-30 6-30 12-40 15-50 15-70 20-100 30-150
2-7.5 3-11 4-14.5 4.5-22 4.5-22 9-29 10-37 10-50.7 15-72.5 22-109
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
2-10 4-15 5-20 6-30 12-40 15-50 15-70 20-100
2-7.5 3-11 4-14.5 4.5-22 9-29 10-37 10-50.7 15-72.5
2-10 4-15 5-20 6-30 6-30 12-40 15-50 15-70 20-100
2-7.5 3-11 4-14.5 4.5-22 4.5-22 9-29 10-37 10-50.7 15-72.5
Weight
Speed `
Weight
]
Length
CS Height
+
+
943 720 480 380 610 450 365 265 170 72
1.45 1.5 1.5 1.5 1.8 1.95 1.95 2.45 2.9 3.4
3.1 3.3 3.3 3.3 4 4.3 4.3 5.4 6.4 7.5
2.05 2.15 2.15 2.15 2.75 2.9 2.9 3.4 3.85 4.35
4.4 4.75 4.75 4.75 6.05 6.4 6.4 7.5 8.5 9.6
435.4 435.4 469.3 470.8 495.8 507.8 507.8 519.6 556.7 522.9
11 11 14 15.5 15.5 18 18 20 22.5 23.5
41 41 41.8 41.8 41.8 47.3 47.3 58 60.4 98.1
8433 3020 20 8433 3020 82 8433 3011 06 8433 3011 67 8433 3040 21 8433 3041 22 8433 3042 67 8433 3043 05 8433 3044 05 8433 3045 05
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
943 720 480 380 450 365 265 170
1.4 1.5 1.5 1.5 1.95 1.95 2.45 2.9
3.1 3.3 3.3 3.3 4.3 4.3 5.4 6.4
2 2.15 2.15 2.15 2.9 2.9 3.4 3.85
4.4 4.75 4.75 4.75 6.4 6.4 7.5 8.5
435.4 435.4 469.3 470.8 507.8 507.8 519.6 556.7
11 11 14 15.5 18 18 20 22.5
41 41 41.8 41.8 47.3 47.3 58 60.4
8433 3020 30 8433 3020 96 8433 3011 16 8433 3021 76 8433 3041 39 8433 3042 75 8433 3043 15 8433 3044 15
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
943 720 480 380 610 450 365 265 170
1.6 1.65 1.65 1.65 1.95 2.1 2.1 2.65 3.05
3.55 3.65 3.65 3.65 4.3 4.6 4.6 5.85 6.7
2.2 2.3 2.3 2.3 2.9 3.05 3.05 3.6 4
4.85 5.1 5.1 5.1 6.4 6.7 6.7 7.9 8.8
435.4 435.4 469.3 470.8 495.8 507.8 507.8 519.6 556.7
11 11 14 15.5 15.5 18 18 20 22.5
41 41 41.8 41.8 41.8 47.3 47.3 58 60.4
8433 3020 25 8433 3020 89 8433 3011 11 8433 3021 69 8433 3040 28 8433 3041 28 8433 3042 68 8433 3043 10 8433 3044 10
1.6 1.65 1.65 1.65 1.95 2.1 2.1 2.65 3.05
3.55 3.65 3.65 3.65 4.3 4.6 4.6 5.85 6.7
2.2 2.3 2.3 2.3 2.9 3.05 3.05 3.6 4
4.85 5.1 5.1 5.1 6.4 6.7 6.7 7.9 8.8
435.4 435.4 469.3 470.8 495.8 507.8 507.8 519.6 556.7
11 11 14 15.5 15.5 18 18 20 22.5
41 41 41.8 41.8 41.8 47.3 47.3 58 60.4
8433 3020 35 8433 3020 99 8433 3011 21 8433 3021 79 8433 3040 38 8433 304148 8433 3042 78 8433 3043 20 8433 3044 20
1.55 1.55
3.4 3.4
216 216
{ {
208 208
8433 3120 25 8433 3121 35
Right-angle standard models ETV STB33-10-10-B ETV STB33-15-10-B ETV STB33-20-10-B ETV STB33-30-10-B ETV STB63-30-10-B ETV STB63-40-10-B ETV STB63-50-10-B ETV STB63-70-13-B ETV STB63-100-13-B ETV STB63-150-13-TM-B
3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2
Right-angle ball retainer models ETV STB33-10-B10-B ETV STB33-15-B10-B ETV STB33-20-B10-B ETV STB33-30-B10-B ETV STB63-40-B10-B ETV STB63-50-B10-B ETV STB63-70-B13-B ETV STB63-100-B13-B
3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2
Right-angle barcode reader models ETV STB33-10-10-BCR-B ETV STB33-15-10-BCR-B ETV STB33-20-10-BCR-B ETV STB33-30-10-BCR-B ETV STB63-30-10-BCR-B ETV STB63-40-10-BCR-B ETV STB63-50-10-BCR-B ETV STB63-70-13-BCR-B ETV STB63-100-13-BCR-B
3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2
Battery Assembly Tools
Right-angle with ball retainer and barcode reader models ETV STB33-10-B10-BCR-B ETV STB33-15-B10-BCR-B ETV STB33-20-B10-BCR-B ETV STB33-30-B10-BCR-B ETV STB63-30-B10-BCR-B ETV STB63-40-B10-BCR-B ETV STB63-50-B10-BCR-B ETV STB63-70-B13-BCR-B ETV STB63-100-B13-BCR-B
3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2
2-10 4-15 5-20 6-30 6-30 12-40 15-50 15-70 20-100
2-7.5 3-11 4-14.5 4.5-22 4.5-22 9-29 10-37 10-50.7 15-72.5
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
943 720 480 380 610 450 365 265 170
3/8 3/8
2-6 4-12
2-4 3-9
Li-Io 18 V Li-Io 18 V
1500 750
Pistol-grip standard models ETP STB33-06-10-B ETP STB33-12-10-B
| Z <* ETP STB33-06-I06-B ETP STB33-12-I06-B
1/4 1/4
0.95 2.1 0.95 2.1
2-6 4-12
2-4 3-9
Li-Io 18 V Li-Io 18 V
1500 750
0.95 2.1 0.95 2.1
1.55 1.55
3.4 3.4
216 216
{ {
208 208
8433 3120 37 8433 3121 48
2-6 4-12
2-4 3-9
Li-Io 18 V Li-Io 18 V
1500 750
1.1 1.1
2.45 2.45
1.7 1.7
3.75 3.75
216 216
{ {
235 235
8433 3120 28 8433 3121 38
Li-Io 18 V Li-Io 18 V
1500 750
1.1 1.1
2.45 2.45
1.7 1.7
3.75 3.75
216 216
{ {
235 235
8433 3120 38 8433 3121 58
Pistol-grip barcode reader models ETP STB33-06-10-BCR-B ETP STB33-12-10-BCR-B
3/8 3/8
| Z <* * ETP STB33-06-I06-BCR-B ETP STB33-12-I06-BCR-B
1/4 1/4
74 Battery Assembly Tools
2-6 4-12
2-4 3-9
Tensor STB-W
Nutrunners – Transducerized Type
Tensor STB offers genuine ergonomic ~ " ! % ● Low tool weight and high spindle speed reduce cycle time. ● Freedom of movement in all working positions. ● Lightweight components help reduce operator fatigue. ● Torque range ETV: 2-100 Nm. ● Torque range ETP: 2-12 Nm. ●
Supports 2.4 and 5.0 Ghz.
Square drive
Torque range
Speed Weight ` +
<
_ ]
3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2
2-10 4-15 5-20 6-30 6-30 12-40 15-50 15-70 20-100
2-7.5 3-11 4-14.5 4.5-22 4.5-22 9-29 10-37 10-50.7 15-72.5
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
943 720 480 380 610 450 365 265 170
1.45 1.5 1.5 1.5 1.8 1.95 1.95 2.45 2.9
3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2
2-10 4-15 5-20 6-30 12-40 15-50 15-70 20-100
2-7.5 3-11 4-14.5 4.5-22 9-29 10-37 10-50.7 15-72.5
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
943 720 480 380 450 365 265 170
2-10 5-20 6-30 12-40 15-50 15-70 20-100
2-7.5 4-14.5 4.5-22 9-29 10-37 10-50.7 15-72.5
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
Weight
]
Length CS Height
+
3.1 3.3 3.3 3.3 4 4.3 4.3 5.4 6.4
2.05 2.15 2.15 2.15 2.75 2.9 2.9 3.4 3.85
4.4 4.75 4.75 4.75 6.05 6.4 6.4 7.5 8.5
435.4 435.4 469.3 470.8 495.8 507.8 507.8 519.6 556.7
11 11 14 15.5 15.5 18 18 20 22.5
41 41 41.8 41.8 41.8 47.3 47.3 58 60.4
8433 3019 00 8433 3019 08 8433 3019 20 8433 3019 28 8433 3019 42 8433 3019 50 8433 3019 58 8433 3019 66 8433 3019 74
1.4 1.5 1.5 1.5 1.95 1.95 2.45 2.9
3.1 3.3 3.3 3.3 4.3 4.3 5.4 6.4
2 2.15 2.15 2.15 2.9 2.9 3.4 3.85
4.4 4.75 4.75 4.75 6.4 6.4 7.5 8.5
435.4 435.4 469.3 470.8 507.8 507.8 519.6 556.7
11 11 14 15.5 18 18 20 22.5
41 41 41.8 41.8 47.3 47.3 58 60.4
8433 3019 04 8433 3019 16 8433 3019 24 8433 3019 32 8433 3019 54 8433 3019 62 8433 3019 70 8433 3019 78
943 480 380 450 365 265 170
1.6 1.65 1.65 2.1 2.1 2.65 3.05
3.55 3.65 3.65 4.6 4.6 5.85 6.7
2.2 2.3 2.3 3.05 3.05 3.6 4
4.85 5.1 5.1 6.7 6.7 7.9 8.8
435.4 469.3 470.8 507.8 507.8 519.6 556.7
11 14 15.5 18 18 20 22.5
41 41.8 41.8 47.3 47.3 58 60.4
8433 3019 02 8433 3019 22 8433 3019 44 8433 3019 52 8433 3019 60 8433 3019 68 8433 3019 76
943 720 480 380 610 365 265 170
1.6 1.65 1.65 1.65 1.95 2.1 2.65 3.05
3.55 3.65 3.65 3.65 4.3 4.6 5.85 6.7
2.2 2.3 2.3 2.3 2.9 3.05 3.6 4
4.85 5.1 5.1 5.1 6.4 6.7 7.9 8.8
435.4 435.4 469.3 470.8 495.8 507.8 519.6 556.7
11 11 14 15.5 15.5 18 20 22.5
41 41 41.8 41.8 41.8 47.3 58 60.4
8433 3019 06 8433 3019 18 8433 3019 26 8433 3019 34 8433 3019 48 8433 3019 64 8433 3019 72 8433 3019 80
Li-Io 18 V 1500 Li-Io 18 V 750
0.95 0.95
2.1 2.1
1.55 3.4 1.55 3.4
216 216
{ {
208 208
8433 3019 82 8433 3019 90
Right-angle standard models ETV STB33-10-10-W ETV STB33-15-10-W ETV STB33-20-10-W ETV STB33-30-10-W ETV STB63-30-10-W ETV STB63-40-10-W ETV STB63-50-10-W ETV STB63-70-13-W ETV STB63-100-13-W
Right-angle ball retainer models ETV STB33-10-B10-W ETV STB33-15-B10-W ETV STB33-20-B10-W ETV STB33-30-B10-W ETV STB63-40-B10-W ETV STB63-50-B10-W ETV STB63-70-B13-W ETV STB63-100-B13-W
Right-angle barcode reader models ETV STB33-10-10-BCR-W ETV STB33-20-10-BCR-W ETV STB33-30-10-BCR-W ETV STB63-40-10-BCR-W ETV STB63-50-10-BCR-W ETV STB63-70-13-BCR-W ETV STB63-100-13-BCR-W
3/8 3/8 3/8 3/8 3/8 1/2 1/2
ETV STB33-10-B10-BCR-W ETV STB33-15-B10-BCR-W ETV STB33-20-B10-BCR-W ETV STB33-30-B10-BCR-W ETV STB63-30-B10-BCR-W ETV STB63-50-B10-BCR-W ETV STB63-70-B13-BCR-W ETV STB63-100-B13-BCR-W
3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2
2-10 4-15 5-20 6-30 6-30 15-50 15-70 20-100
2-7.5 3-11 4-14.5 4.5-22 4.5-22 10-37 10-50.7 15-72.5
3/8 3/8
2-6 4-12
2-4 3-9
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
Pistol-grip standard models ETP STB33-06-10-W ETP STB33-12-10-W
| Z <* ETP STB33-06-I06-W ETP STB33-12-I06-W
1/4 1/4
2-6 4-12
2-4 3-9
Li-Io 18 V 1500 Li-Io 18 V 750
0.95 0.95
2.1 2.1
1.55 3.4 1.55 3.4
216 216
{ {
208 208
8433 3019 86 8433 3019 94
2-6 4-12
2-4 3-9
Li-Io 18 V 1500 Li-Io 18 V 750
1.1 1.1
2.45 2.45
1.7 1.7
216 216
{ {
235 235
8433 3019 84 8433 3019 92
Pistol-grip barcode reader models ETP STB33-06-10-BCR-W ETP STB33-12-10-BCR-W
3/8 3/8
| Z <* * ETP STB33-06-I06-BCR-W ETP STB33-12-I06-BCR-W
3.75 3.75
1/4 1/4
2-6 4-12
2-4 3-9
Li-Io 18 V 1500 Li-Io 18 V 750
1.1 1.1
2.45 2.45
1.7 1.7
3.75 3.75
216 216
{ {
235 235
8433 3019 88 8433 3019 96
1/4
4-12
3-9
Li-Io 18 V
1.1
2.45
1.7
3.75
216
{
235
8433 3019 91
Pistol-grip with P-Set selector ETP STB33-12-10-SEL-W
750
Battery Assembly Tools 75
Battery Assembly Tools
Right-angle with ball retainer and barcode reader models
Tensor STB Crowfoot
ETC STB
In-Line crowfoot tools
Dimensions
Torque range
<
ETC STB63-18-10-LI3 ETC STB63-20-12-LI3 ETC STB63-28-12-LI3
4-18 6-23 7-28
3-13 4-17 5-20
Speed Weight Length ` +
470 226 226
2.7 2.7 2.7
5.9 5.9 5.9
646 676 647
A/F A B C D
E
10 12 12
59.2 54.3 71
34 34 34
15 12.5 36.7 10 15 51.9 15 12.5 45.5
F
G H R
82 102 94
35 35 35
22 10 8433 2316 04 31 14.5 8433 2316 10 30 13 8433 2316 07
Offset crowfoot tools
Dimensions
AF
H
G
R
B
A
C
D E F
Battery Assembly Tools
F1
Torque range Speed < `
+
ETC STB63-18-10-LO3 ETC STB63-20-13-LO5 ETC STB63-28-12-LO5 ETC STB63-40-14-LO3 ETC STB63-40-3/8-LO3 ETC STB63-50-16-LO3
5-18 5-23 6-28 8-44 8-40 12-64
2.3 2.6 2.9 2.8 3 3.4
5.1 5.7 6.4 6.2 6.6 7.5
76 Battery Assembly Tools
4-13 4-17 5-20 6-32 6-29 8-47
610 610 465 375 375 265
Weight
Length A/F A B C D E
564 657 656 620 609 635
10 13 12 14 3/8 16
60.3 58.5 69.5 69.5 90.3 78.3
15 10 15 18 36 24
14.6 71.6 62 24.8 18.2 27
32.8 93.6 84 46.8 40.2 51
F G H R
42.8 57.8 36.5 108.1 128.6 44 97 117.5 44 61.3 81.8 44 50.5 71 44 66 88.5 48
22 31 30 31 29 30
F1
10 61.1 14.5 130.1 13 119 14.5 83.3 10.3 72.5 15 90
8433 2315 02 8433 2315 08 8433 2315 05 8433 2315 11 8433 2315 17 8433 2315 20
ETO STB
Tensor STB Tube Nut
In-Line tube nut tools
Dimensions R
R1
Torque range Speed Weight Length A/F A B C D < ` +
ETO STB63-8-8-LI3 ETO STB63-12-8-LI3 ETO STB63-15-10-LI3
3-8 2-6 4-12 3-9 4-15 3-11
945 723 589
2.6 5.7 2.6 5.7 2.6 5.7
622 628 629
8 8 10
32 32 32
E F
11 12.3 22.7 21.6 10 13 27.3 25.4 12 11 27.9 26.1
60 66 68
G H J R1 R
33.5 33.5 33.5
29 31 32
6 7 8
7.8 10 8433 2316 46 9.8 11.5 8433 2316 49 10.3 14 8433 2316 55
Offset tube nut tools
Dimensions
G
H
AF
R
R1
A
C
D E F
Torque range Speed Weight Length A/F A B C D < ` +
E F
G H J R1 R F1
ETO STB33 ETO STB33-12-10-LO5 3-12 2-9 ETO STB33-15-10-LO3 4-14 3-10
480 480
2.3 5.1 2.3 5.1
596 560
10 62 10 42.7 60.9 70.7 85.7 36.5 10 63.3 12 7 25.1 34.9 49.9 36.5
31 31
7 7
610 610 265 465 265 265 265
2.6 2.4 3.8 2.8 3.6 3.6 3.6
634 589 647 611 675 628 638
12 12 13 13 17 17 21
38 38 40 50 50 59 59
8 8 10.4 10.4 12 14 16
9.8 11.5 89 8433 2315 59 9.8 11.5 53.2 8433 2315 56
ETO STB63 ETO STB63-18-12-LO5 ETO STB63-20-12-LO3 ETO STB63-30-13-LO5 ETO STB63-28-13-LO3 ETO STB63-40-17-LO5 ETO STB63-50-17-LO3 ETO STB63-50-21-LO3
4-18 5-20 10-33 6-28 10-50 11-60 11-55
3-13 3-15 7-24 4-21 7-37 8-44 8-40
5.7 5.3 8.4 6.2 7.9 7.9 7.9
62 64 72.5 65 80.5 77.8 73.8
11 14 18 11 18 18 12
51 7 53.3 12.8 66.8 11.1 18
73 29 75.3 36.8 90.8 42.4 49.2
84.9 40.2 87.7 51.8 105.8 59.6 69.3
105.4 60.7 108.2 74.3 128.3 85.6 96.8
44 44 44 48 48 62.5 62.5
11.9 11.2 12.4 15 15 17.2 20.1
15 14 25 31 31 32 32
107 62.2 109.7 75.8 129.8 90.9 100.6
8433 2315 68 8433 2315 65 8433 2315 74 8433 2315 77 8433 2315 80 8433 2315 83 8433 2315 86
Battery Assembly Tools 77
Battery Assembly Tools
F1
Accessories
Tensor STB
Optional Accessories Controller software
Controller hardware Model
Ordering No.
Power Focus 4000 W 10 PF 4000-G-HW PF 4000-C-HW PF 4000-G-DN- HW PF 4000-C-DN-HW PF 4000-G-FLN-HW PF 4000-C-FLN-HW PF 4000-G-PB-HW PF 4000-C-PB-HW PF 4000-G-CC-HW PF 4000-C-CC-HW PF 4000-G-IB-HW PF 4000-C-IB-HW PF 4000-G-MB-HW PF 4000-C-MB-HW PF 4000-G-PN-HW PF 4000-C-PN-HW PF 4000-G-EIP-HW PF 4000-C-EIP-HW
8433 7100 00 8433 7100 05 8433 7140 00 8433 7140 05 8433 7141 00 8433 7141 05 8433 7142 00 8433 7142 05 8433 7143 00 8433 7143 05 8433 7145 00 8433 7145 05 8433 7147 00 8433 7147 05 8433 7148 00 8433 7148 05 8433 7149 00 8433 7149 05
Controller software
Ordering No.
RBU-Bronze RBU-Silver RBU-Gold
8433 0010 10 8433 0015 20 8433 0020 20
Chargers Chargers
18 V 18 V 18 V 18 V 30 V 30 V 30 V 30 V
Voltage
8433 6500 00 8433 6500 02 8433 6500 04 8433 6500 06 8433 6500 08 8433 6500 10 8433 6500 12 8433 6500 14 8433 6500 16 8433 6500 18 8433 6500 20 8433 6500 22 8433 6500 24 8433 6500 26 8433 6500 28 8433 6500 30
*) IRC Focus Communication kit is not needed. The IRC Focus is specially designed for the Tensor STB. (G$ G integrated inside the IRC Focus. The IRC Focus has all the features of a Power Focus, with the exception that it cannot be used with cabled tools. IRC FOCUS it's only available for Bluetooth tools.
ToolsTalk PF No. of users
Ordering No.
Basic version W 7 1-user license 5-user license 10-user license Plant license
8092 1183 01 8092 1183 05 8092 1183 10 8092 1183 99
Basic version W 10
Battery Assembly Tools
1-user license 5-user license 10-user license Plant license
8092 1190 01 8092 1190 05 8092 1190 10 8092 1190 99
Upgrade from W 7 to W 10 1-user license 5-user license 10-user license Plant license
Ordering No.
Stacklight SL-0
Battery – Li-Io
IRC Focus W 10 Bluetooth* IRC FOCUS-B-G-HW IRC FOCUS-B-C-HW IRC FOCUS-B-G-DN-HW IRC FOCUS-B-C-DN-HW IRC FOCUS-B-G-FLN-HW IRC FOCUS-B-C-FLN-HW IRC FOCUS-B-G-PB-HW IRC FOCUS-B-C-PB-HW IRC FOCUS-B-G-IB-HW IRC FOCUS-B-C-IB-HW IRC FOCUS-B-G-MB-HW IRC FOCUS-B-C-MB-HW IRC FOCUS-B-G-PN-HW IRC FOCUS-B-C-PN-HW IRC FOCUS-B-G-EIP-HW IRC FOCUS-B-C-EIP-HW
Region
230V/50Hz EU 4211 5428 80 230V/50Hz UK 4211 5428 81 115V/60Hz US/JPN 4211 5428 84 230V/60V BRA 4211 5428 83 230V/50Hz EU 4211 5424 80 230V/50Hz UK 4211 5424 81 120V/60Hz US/JPN 4211 5424 84 230V/60V BRA 4211 5424 83
Voltage
18 V 30 V
Capacity
Weight kg
Ordering No.
2.6 Ah 2.6 Ah
0.60 0.85
4211 5426 83 4211 5426 86
Accessories for IRC and Power Focus 4000 controller
perator panel advanced
Ordering No.
Operator panel advanced Stacklight ESL04 Selector 4
8433 0565 00 8433 0570 13 8433 0610 04
Tool accessories Ordering No.
ETV STB33 (10/15/20/30 Nm models) ETV STB63 (30/40/50 Nm models) Barcode scanner Parameter set selector I/O Device module Adjustable headlights Lever trigger 135 Lever trigger on top Front button Scanner protective cover
Selector
8433 0615 10 8433 0616 05 8433 0617 12 4220 3292 94 4220 3311 90 4220 3186 90 4220 3184 90 4220 2761 10
ETV STB63 (70/100 Nm models) Barcode scanner Parameter set selector I/O Device module Adjustable headlights Lever trigger 135 Lever trigger on top Front button
8433 0615 20 8433 0616 15 8433 0617 22 4220 3292 95 4220 3311 91 4220 3186 91 4220 3184 91
Tool holder
ETP STB33 (06/12 Nm models) Barcode scanner Parameter set selector Scanner protective cover
4220 3507 90 4220 3507 81 4220 2761 10
8092 1190 31 8092 1190 35 8092 1190 40 8092 1190 49
Lever trigger top
Lever trigger deg.
Com kit Ordering No.
Com kit (minimum PF SW 7.5) Com kit IRC-B (Bluetooth)
8433 3900 20
Com kit IRC-W (W-LAN)
8433 3900 35
NOTE: Kit includes: Serial port adapter, I/O cable, 3 m serial cable and power cable.
78 Battery Assembly Tools
arcode scanner
arameter set selector
Adjustable headlights
ront trigger button
Tensor SB-B
Nutrunners – Transducerized Type
Tensor SB is Atlas Copco’s response to customers who demand a truly superior industrial battery nutrunner. This userfriendly tool is characterized by a combination of quality in every tightening, operator mobility and long-lasting durability. Together these advantages give Tensor SB a unique position on the market. ● Low tool weight and high spindle speed increases productivity. ● Durable metal housing. ●
Freedom of working freely in any position.
● ●
Torque range ETV: 2-100 Nm. Torque range ETP: 2-12 Nm.
●
Connects through Bluetooth.
Square drive
<
_ ]
3/8 3/8 3/8 3/8 3/8 1/2 1/2
2-10 4-15 6-30 12-40 15-50 15-70 20-100
2-7.5 3-11 4.5-22 9-29 10-37 10-50.7 15-72.5
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
975 720 380 450 360 265 170
1.3 1.3 1.6 1.85 1.85 2.9 3
1/4
4-12
3-9
Li-Io 18 V
750
0.95 2.1
Torque range
Free speed Weight ` +
Weight
]
Length CS Height
+
1.9 1.9 2.2 2.8 2.8 3.85 3.95
4.2 4.2 4.85 6.15 6.15 8.45 8.7
455 455 471 508 508 533 557
14 14 15.5 18 18 20 22.5
42 42 42 47.5 47.5 58 60.5
8433 3031 20 8433 3031 82 8433 3031 66 8433 3031 23 8433 3031 67 8433 3031 05 8433 3031 10
1.6
3.55
216
{
208
8433 3031 49
Angle ETV SB33-10-10-B ETV SB33-15-10-B ETV SB33-30-10-B ETV SB63-40-10-B ETV SB63-50-10-B ETV SB63-70-13-B ETV SB63-100-13-B
2.9 2.9 3.55 4.1 4.1 6.4 6.6
Pistol ETP SB33-12-I06-B
Optional Accessories
Com kit
Controller hardware
PF 4000-G-HW PF 4000-C-HW
8433 7100 00 8433 7100 05
IRC Focus W 07 Bluetooth* IRC FOCUS-B-G-HW IRC FOCUS-B-C-HW
8433 6500 00 8433 6500 02
*) IRC Focus Communication kit is not needed.
ToolsTalk Power Focus <
1-user license
8092 1190 01
Battery – Li-Io
18 V 30 V
Com kit IRC-B (Bluetooth)
8433 3900 20
NOTE: Kit includes: Serial port adapter, I/O cable, 3 m serial cable and power cable.
Controller software <
RBU SB
8433 0081 00
Battery Big pack
Basic version W 10
%
Com kit (minimum PF SW 7.5)
Power Focus 4000 W 10
]
Weight +
2.6 Ah 2.6 Ah
0.60 0.85
4211 5426 83 4211 5426 86
Chargers *
18 V 18 V 18 V 18 V 30 V 30 V 30 V 30 V
%
?
230V/50Hz EU 4211 5428 80 230V/50Hz UK 4211 5428 81 115V/60Hz US/JPN 4211 5428 84 230V/60V BRA 4211 5428 83 230V/50Hz EU 4211 5424 80 230V/50Hz UK 4211 5424 81 120V/60Hz US/JPN 4211 5424 84 230V/60V BRA 4211 5424 83
Battery charger 18 V.
Battery Assembly Tools 79
Battery Assembly Tools
Electric Assembly Tools and Systems
Contents
Page
Introduction .......................................... 81 Product safety...................................... 82 Screwdrivers 83 EBL ...................................................... 84 MicroTorque ......................................... 86 Tensor ES ............................................ 90 Tensor DL ............................................ 91 Tensor SL ............................................ 92 Tensor SR ............................................ 93 Nutrunners 97 Tensor ES ............................................ 99 Tensor DS .......................................... 100 Tensor ST .......................................... 105 Tensor SR ...........................................113 Tensor STR.........................................114 Controllers and software 121 Power Focus 600............................... 122 DS/DL drive ....................................... 124 Power Focus 4000............................. 125 Programming software ...................... 127 Quality Integrated Fastening 128 Station hardware ............................... 131 Station software ................................. 133
Introduction – Electric Assembly Tools and Systems
Highest productivity with lowest life-cycle cost tlas Copco supplies a co prehensive range of high productivity asse bly tools ith intelligent controllers and a sharp focus on ergono ics. ur any product lines ere developed to eet all your tightening needs and give you lo est life cycle cost. roducts range fro lo tor ue icroTor ue tools provid ing . c of tor ue to high tor ue Tensor ST tools offering up to .
MicroTorque Ultra low torque screwdriver Ultra low torque intelligent screwdrivers that ensure joint integrity in high volume consumer applications and high value critical products. Power Focus 4000 controller The Power Focus is the market-leading controller for handheld tools and has the % K! < cus is a modular range of controllers with ~ production infrastructure. The Power Focus 4000 controls tools in the Tensor ST, STB, DS, SL and ETX family. The Power Focus 4002 controls Tensor SL tools.
Tensor Tools The Tensor tool range covers all assembly requirements for safety critical and quality critical applications. Tensor ES: Quality critical applications with high demands on productivity, ergo "% Tensor SL: Safety-critical low torque tools for small screw applications. It offers compact screwdriver ergonomics with trace " %
Tensor STR, SR: The latest generation of Tensor tools where ergonomics and productivity are taken to a new level. Tensor DS: Quality critical applications where demands on accuracy and ergonomics are high. Tensor DL: Quality critical applications with high demands on quality assurance. Tensor STB: The battery version of Tensor ST for safety critical applications.
Tensor ST: The second generation of Tensor tools was developed with the focus on reducing tool weight and increasing productivity. Tensor ST has an internal bus connection for intelligent accessories such as a barcode reader and P-selector switch.
Power Focus 600 controller The Power Focus 600 is compatible with the Tensor ES tools and is the perfect choice for quality critical assembly. It comes in one single hardware version regardless of which tool model or functionality level is used. Its powerful industrial design gives a reliable process that will speed up your tightening operations. DS/DL controller The DS/DL system offers a quick and easy route to improved process monitoring in your assembly operations. With a range of alternative drives, you can choose the functionality best suited for your operations. The DS drive runs Ten ') & & or Advanced version. The DL drive runs Tensor DL tools and is available as Basic or Advanced models.
Electric Assembly Tools and Assembly Systems 81
Electric Assembly Tools and Assembly Systems
EBL Screwdriver Low voltage, brushless screwdriver for demanding applications, with shut-off clutch for high fastening precision, time after time.
Product Safety Safety guidelines
At Atlas Copco we want you to operate our tools safely. Always read and follow all operating and safety instructions, and comply with local safety regulations. There is a range of accessories for Atlas Copco tools. They are intended to reduce the risk of injury during certain assembly processes.
HOW TO MAKE TOOL OPERATION SAFER
1 Entanglement hazard z Hands and other objects (long hair, necklaces etc.) can get entangled with the rotating drive, causing "% z Do not use gloves. z Never hold the drive, sock ! hands.
Electric Assembly Tools and Assembly Systems
2 Hold the tool correctly z Keep hands and other objects (long hair, necklace, etc.) away from the rotating drive, socket or % z Hold the tool correctly with one hand on the handle of the tool and the other hand on the top of the angle head.
3 Supported extensions z ( with your hand while it is rotating. If you need " in order to locate the socket quickly and accurately, use an accessory to reduce the risk of entanglement.
5 Reaction bar z When a reaction bar is used, keep hands away from the reaction bar while tightening a joint, otherwise hands may get squeezed.
Open end tools " the open end of a tool, even if a dual action trigger is used. z To avoid accidents, to activate the tool, both triggers must be pressed within 500 ms. z
7 Angle nutrunners with reaction bar z Use reaction bar at high torque. For soft joints, a reaction bar should be used at >60 Nm.
Other advantages are: - Longer life for angle gear. - More uniform tightening results.
4 Use goggles z Always use goggles to protect your eyes from objects " ~ into your face.
82 Electric Assembly Tools and Assembly Systems
z
Screwdrivers Consider using a support handle or support arms, particularly for straight versions and for torques of 6 Nm and upwards.
Introduction – Electric Screwdrivers
If you’re looking for quality, you’ve found it Atlas Copco supplies a complete range of advanced electric screwdrivers to match your needs. f it s cuttingedge ergonomics you want, true reliability, or long-life, low maintenance motors, we have them. Models range from L and MicroTor ue low-tor ue tools up to Tensor tools with tor ues of up 20 m. They all have one thing in common uality.
MicroTorque Whether you are manufacturing highvalue consumer goods or sensitive electronics, with torques starting at 0.5 Ncm, MicroTorque electric screwdrivers are designed to perform consistently and precisely, time after time. The MicroTorque screwdriver system is available in two different versions. The MicroTorque Focus 400 controller ! Digitork screwdrivers. The system provides precision tightening with clear operator feedback, is ergonomic and easy to set up. The MicroTorque G4 controller is ! J ! Digitork screwdrivers. The system provides precision tightening and is capable of handling even the most demanding low torque applications. Tensor SR tools ?)' )G " fast, compact and easy to operate. They feature an easy-to-configure function button and front LED´s for clear operator feedback. With a push-to-start mechanism and an integrated front guide light, STR straight tools are suitable for both hand-held and
Tensor DL Optimized for small screw assembly, Tensor DL non-transducerized screwdrivers are available in straight, right angle and pistol grip versions. There are
also Tensor DL straight screwdrivers for
% # good ergonomic designs and brushless motors offering low maintenance costs. Tensor SL Tensor SL transducerized screwdrivers are available in straight, right angle and pistol grip versions, with a straight model
" and compact. All the tools offer high power-to-weight ratios, good ergonomic designs and clear operator feedback via LED’s lights and buzzers (depending on the model). Tensor ES Tensor ES transducerized screwdrivers for quality critical applications are available in straight and right angle versions. All models have a sealed design for robustness and offer high productivity with improved ergonomics.
'\ # ! Atlas Copco offers ESD certified tools in the standard range of screwdriver models most frequently used in the % ?)' means a guarantee against damage of electronic components by an uncontrolled electrostatic discharge (ESD) from the tools. Conformity to the requirements of IEC 61340-5-1 standard proposal is approved by SP, the Swedish National Testing and Research Institute. In practice it certifies that at no point will the material of the equipment hold an electrostatic potential above 100 V for more than 2 seconds.
Electric Assembly Tools and Assembly Systems 83
Electric Screwdrivers
EBL screwdrivers Atlas Copco’s EBL screwdriver sets new standards for electric low-torque screwdrivers. The brushless motor offers prolonged tool working lifetime and the patented ergonomics provide a high level of operator comfort.
EBL
Brushless clutch type
Designed for low-torque assembly operations Featuring superior ergonomics and the latest technology, Atlas Copco’s EBL screwdriver is setting new standards for electric low-torque screwdrivers. z Brushless motor provides long work " ! maintenance requirements. z " erator comfort: comfortable grip, low tool weight and lower noise level due to the brushless motor. z Reporting tool models have a batch count feature that ensures that all screws have been tightened. z Soft-stop feature on certain models prevents damage to sensitive electronics and plastic assembly components.
Model
Screw capacity
Torque range soft joint Nm in lb
Free speed r/min
kg
lb
Length mm
Bit drive
Ordering No.
Weight
Standard models EBL03 ?& ] ?& { ?& { _ ?&{ ?&{ _ ?&{_ EBL25-1500 a ?&]_ EBL45 a EBL55 a
M1-2 ^ { ^{] ^{] ^{] ^{] ^{%_ ^{%_ ^{%_ ^{%__ ^{%__
0.05-0.3 % _ %] %{ %{ %{ %{ %_{% %_{%
% {%_
% {%_
% ]%_
% %_
% _%_
0.4-2.7 %{%
%j %\
%j %\ %_ j %_ j%j{{% j%j{{% j%j] j%j j%jj
870 j
_ _
_ ]
_ \
0.3 %] %_ %_ %_ %j %j %j %j %j %j
0.7 %
%
%
%
%j
%j
%j
%j
%j
%j
185
j_ { _ { _ { _ {]_ {]_ {]_ {]_ {]_ {]_
Wing type 4 mm
[
[
[
[
[
[
[
[
[
[
8431 0170 02 j] j]
j]
j] \ j] ] j] {] j] {_ j] ]] j] j]
M1-2 ^{] ^{] ^{%_ ^{%_
0.05-0.3 0.4-2.7 %{ %{ %j %\ %_{% %_ j
% {%_ j%j{{%
% ]%_ j%j]
870 _ ]
0.3 %_ %_ %j %j
0.7
%
%
%j
%j
185 { _ { _ {]_ {]_
Wing type 4 mm
[
[
[
[
8431 0170 07 j] _ j] { j] {j j] ]j
M1-2 ^ { ^{] ^{] ^{] ^{] ^{%_ ^{%_ ^{%_ ^{%__ ^{%__
0.05-0.3 % _ %] %{ %{ %{ %{ %_{% %_{%
% {%_
% {%_
% ]%_
% %_
% _%_
0.4-2.7 %{%
%j %\
%j %\ %_ j %_ j%j{{% j%j{{% j%j] j%j j%jj
870 j
_ _
_ ]
_ \
0.3 %] %_ %_ %_ %j %j %j %j %j %j
0.7 %
%
%
%
%j
%j
%j
%j
%j
%j
185
j_ { _ { _ { _ {]_ {]_ {]_ {]_ {]_ {]_
Wing type 4 mm
[
[
[
[
[
[
[
[
[
[
8431 0170 55 j] \ j] ] j] j j] j] j] {\ j] {{ j] ]\ j] { j] _
M1-2 ^{] ^{] ^{%_ ^{%_
0.05-0.3 0.4-2.7 %{ %{ %j %\ %_{% %_ j
% {%_ j%j{{%
% ]%_ j%j]
870 _ ]
0.3 %_ %_ %j %j
0.7
%
%
%j
%j
185 { _ { _ {]_ {]_
Wing type 4 mm
[
[
[
[
8431 0170 08 j] j] {
j] { j] ]
^{] ^{%_ ^{%_
%{ %{ %j %\
% {%_ j%j{{%
% ]%_ j%j]
]
%_ % %j %j %j %j
{ _ {]_ {]_
[
[
[
j] j] { j] ]
Soft-stop models EBL03-SS ?& {)) ?&{ )) ?&{_)) ?&]_))
Reporting EBL03-RE ?& ]G? ?& {G? ?& { _ G? ?&{ G? ?&{ _ G? ?&{_G? EBL25-1500-RE b ?&]_G? EBL45-RE b EBL55-RE b
Electric Screwdrivers
Soft-stop Reporting models EBL03-SS-RE ?& {))G? ?&{ ))G? ?&{_))G? ?&]_))G?
Soft-start ?& { ) ?&{_ ) ?&]_ ) a b
EBL 45, 55 and EBL 25-1500 to be used with EBL Drive Plus. EBL 45/55 -RE and EBL 25-1500-RE to be used with EBL Drive Plus and EBL RE module.
# ?)' Y % | ! _ " ! \ } # "%
84 Electric Assembly Tools and Assembly Systems
EBL
Accessories
Optional Accessories Drives Model
Ordering No.
EBL Drive For standard models and soft-stop models EBL RE-Drive For reporting models and soft-stop + reporting models EBL Drive Plus For all standard models and soft-stop models
8431 0170 70 8431 0170 75 8431 0170 85
L rive EBL Soft-start controller Model
Ordering No.
EBL ST controller (ESD approved)
8431 0170 80
- EBL ST controller to be used in applications that require slow start speed. - EBL ST controller to be connected between ST tool and drive.
L
EBL Reporting module Model
- rive
Ordering No.
EBL RE module
8431 0170 76
RE module to be connected between EBL Drive or EBL Drive Plus and RE tool.
Vacuum pick-up accessories Accessories (not ESD approved)
Ordering No.
Vacuum pump – 220V Vacuum pump – 115V Nozzle blank Ø 8 mm for EBL 03 Nozzle blank Ø 8 mm for EBL 12, 20, 21, 25, 35 Nozzle blank Ø 14 mm for EBL 12, 20 ,21, 25, 35 Vacuum pick-up adapter for EBL 03 Vacuum pick-up adapter for EBL 12, 20 Vacuum pick-up adapter for EBL 21, 25, 35
L rive lus
4220 0062 00 4220 0062 05 4220 0067 03 4220 0070 03 4220 0072 03 4220 0080 30 4220 0080 31 4220 0080 33
L
Cables
module
Ordering No.
Cable (not ESD approved) Spiral cable, 1.3 m (5 pin) Spiral cable, 1.3 m (6 pin) Heavy duty, cable 2.0 m (5 pin) Heavy duty, cable 2.0 m (6 pin) Cable (ESD approved) ? b 3.0 m (5 pin) ? b 3.0 m (6 pin) b
4220 0347 00 4220 0349 00 4216 0132 00 4216 0133 00 4220 0138 01 4216 0115 00
L Soft start controller
^ " j %
Screw dispenser Model
SDS Screw dispenser
Ordering No.
8432 0830 00
Pistol grip
EBL 12, 20 EBL 21, 25, 35, 45, 55 (ESD approved)
Ordering No.
Vacuum pick-up system
4220 0051 04 4220 0051 05
istol grip
Angle head Model
Ordering No.
Angle head Front part square drive 1/4" (06) 4210 4033 90 [ |{} { ]] j
[ " |} { ]] j{ Adapter Adapter EBL 12, 20 4210 4609 85 Adapter EBL 21/25/35/45/55 4210 4609 81 Both angle head and adapter needs to be ordered for mounting on EBL.
Angle head,
L
Screw dispenser
Electric Assembly Tools and Assembly Systems 85
Electric Screwdrivers
Model
MicroTorque
MT Focus 400 screwdriver system
Ultra low-torque applications, starting at 0.5 Ncm, don´t need to be demanding. Electric screwdrivers in the MicroTorque range from Atlas Copco are designed to perform consistently and precisely, time after time. z MT Focus 400 used with DigiTork controlled tools. z Available in Advanced version (MT Focus 400 A) with 3 psets and Basic version with 1 pset (MT Focus 400 B). z Tightening strategy with torque and angle control for detecting assembly problems. z Possible to program via controller interface or via PC software interface ToolsTalk MT z “Complete system” (single ordering number) includes: Controller, screwdriver, tool cable, ToolsTalk MT, USB communication cable, controller stand and power supply.
Model
Torque range cNm in lb
Speed r/min
Length mm
Overall width mm
185 185 132 132 174
29 29 16 16 22
0.26 0.26 0.1 0.1 0.25
185 185 132 132 174
29 29 16 16 22
238 238 { { {
Weight kg lb
Bit drive
Ordering No.
0.57 0.57 0.22 0.22 0.55
HM 4 mm HM 4 mm Ø 2 mm Ø 2 mm HM 4 mm
8432 0816 00 8432 0816 02 8432 0816 05 8432 0816 07 8432 0816 09
0.26 0.26 0.1 0.1 0.25
0.57 0.57 0.22 0.22 0.55
HM 4 mm HM 4 mm Ø 2 mm Ø 2 mm HM 4 mm
8432 0817 00 8432 0817 02 8432 0817 05 8432 0817 07 8432 0817 09
36 36 ] ] ]
0.56 0.56 %\_ %\_ %\_
1.23 1.23
%]
%]
%]
HM 4 mm HM 4 mm
[
[
[
8432 0816 08 8432 0816 11 j]{ j \ { j]{ j \ { j]{ j \ {_
Hand-held “Digitork”, without push-to-start MT Focus 400A ETD M 20 ABL 400A ETD M 27 ABL 400A ETD M 03 A 400A ETD M 10 A 400A ETD M 25 AVB 400A
5-20 7.5-27 0.5-2.5 3-10 7.5-25
0.44-1.77 0.66-2.4 0.04-0.2 0.27-0.9 0.66-2.2
950 950 1000 750 950
Electric Assembly Tools and Assembly Systems
Hand-held “Digitork”, without push-to-start MT Focus 400B ETD M 20 ABL 400B ETD M 27 ABL 400B ETD M 03 A 400B ETD M 10 A 400B ETD M 25 AVB 400B
5-20 7.5-27 0.5-2.5 3-10 7.5-25
0.44-1.77 0.66-2.4 0.04-0.2 0.27-0.9 0.66-2.2
950 950 1000 750 950
Z*\ +# *Z $&XX[ ETD M 50 ABL 400A ETD M 80 ABL 400A ?' ^ { #& # ?' ^ { #& # ?' ^ {_ #& #
15-50 20-80 ] { _ { _{_
1.33-4.4 1.77-7.1 {% %\ %{ % \%\{{% ]
1000 1100 _ _
Z*\ +# *Z $&XX_ ETD M 50 ABL 400B ETD M 80 ABL 400B ?' ^ { #& & ?' ^ { #& & ?' ^ {_ #& &
15-50 20-80 ] { _ { _{_
1.33-4.4 1.77-7.1 {% %\ %{ % \%\{{% ]
1000 1100 _ _
238 238 { { {
36 36 ] ] ]
0.56 0.56 %\_ %\_ %\_
1.23 1.23
%]
%]
%]
HM 4 mm HM 4 mm
[
[
[
8432 0817 08 8432 0817 11 j]{ j { j]{ j { j]{ j {_
0.13-0.4 0.44-1.8 1.33-4.4 1.77-7.1 2.21-8.8 4.42-17.7 0.49-2.2
750 650 850 850 700 600 1000
183 183 269 269 272 272 125
20 20 30 30 30 30 65
0.4 0.4 1.1 1.2 1.2 1.2 0.3
0.9 0.9 2.42 2.64 2.64 2.64 0.68
HM 4 mm HM 4 mm HM 4 mm HM 4 mm 1/4” HEX 1/4” HEX HM 4mm
8432 0818 15 8432 0818 17 8432 0818 18 8432 0818 19 8432 0818 20 8432 0818 21 8432 0818 24
0.13-0.4 0.44-1.8 1.33-4.4 1.77-7.1 2.21-8.8 4.42-17.7 0.49-2.2
750 650 850 850 700 600 1000
183 183 269 269 272 272 125
20 20 30 30 30 30 65
0.4 0.4 1.1 1.2 1.2 1.2 0.3
0.9 0.9 2.42 2.64 2.64 2.64 0.68
HM 4 mm HM 4 mm HM 4 mm HM 4 mm 1/4” HEX 1/4” HEX HM 4mm
8432 0819 15 8432 0819 17 8432 0819 18 8432 0819 19 8432 0819 20 8432 0819 21 8432 0819 25
Fixtured “Digitork” MT Focus 400A ETF M 05 400A ETF M 20 400A ETF M 50 400A ETF M 80 400A ETF M 100 400A ETF M 200 400A ETF S25 400A
1.5-5 5-20 15-50 20-80 25-100 50-200 5.5-25
Fixtured “Digitork” MT Focus 400B ETF M 05 400B ETF M 20 400B ETF M 50 400B ETF M 80 400B ETF M 100 400B ETF M 200 400B ETF S25 400B
1.5-5 5-20 15-50 20-80 25-100 50-200 5.5-25
ETD M: V - vacuum through the tool cable, B - reverse button
86 Electric Assembly Tools and Assembly Systems
MT G4 screwdriver system
MicroTorque
Ultra low-torque applications, starting at 0.5 Ncm, don´t need to be demanding. Electric screwdrivers in the MicroTorque range from Atlas Copco are designed to perform consistently and precisely, time after time. z MT G4 used with DigiTork controlled tools and transducerized tools. z Possible to program 64 P-sets and 15 = ~ % z Tightening strategy with torque and angle control for detecting assembly problems. z Easily programmed via PC software interface, ToolsTalk MT. z “Complete system” (single ordering number) includes: Controller, screwdriver, tool cable, ToolsTalk MT, USB communication cable and power supply.
Model
Torque range cNm in lb
Speed a r/min
Length mm
Overall width mm
1300 900 900 1300 1300 1300 1300 1300 800 500
183 183 183 269 218 269 272 269 272 258
20 20 20 30 30 30 30 30 30 40
0.4 0.4 0.4 1.1 1.0 1.2 1.2 1.2 1.2 1.84
1350 1350 900 900 900
132 132 174 185 185
16 16 22 29 29
Weight kg lb
Bit drive
Ordering No.
0.9 0.9 0.9 2.42 2.20 2.65 2.65 2.65 2.65 4.05
HM 4 mm HM 4 mm HM 4 mm HM 4 mm HM 4 mm HM 4 mm 1/4" HEX HM 4 mm 1/4" HEX 1/4" HEX
8432 0800 10 8432 0800 11 8432 0800 12 8432 0800 13 8432 0800 20 8432 0800 14 8432 0800 15 8432 0800 21 8432 0800 16 8432 0800 17
0.1 0.1 0.25 0.26 0.26
0.22 0.22 0.55 0.57 0.57
Ø 2 mm Ø 2 mm HM 4 mm HM 4 mm HM 4 mm
8432 0810 05 8432 0810 08 8432 0810 09 8432 0815 00 8432 0815 02
Fixtured transducerized ETF MT 5 ETF MT 10 ETF MT 20 ETF MT 50 ETF MT 50 F ETF MT 80 ETF MT 100 ETF MT 100 HM4 ETF MT 200 ETF MT 500
0.5-5 1-10 2-20 5-50 5-50 8-80 10-100 10-100 20-200 50-500
0.04-0.4 0.09-0.9 0.18-1.8 0.44-4.4 0.44-4.4 0.71-7.1 0.88-8.8 0.88-8.8 1.77-17.7 4.42-44.2
Hand-held “Digitork”, without push-to-start ETD M 03 A ETD M 10 A ETD M 25 AVB ETD M 20 ABL ETD M 27 ABL
0.5-2.5 3-10 7.5-25 5-20 7.5-27
0.04-0.2 0.27-0.9 0.66-2.2 0.44-1.77 0.66-2.4
Z*\ +*Z # ETD M 50 ABL ETD M 80 ABL ?' ^ { #& ?' ^ { #& ?' ^ {_ #&
15-50 20-80 ] { _ { _{_
1.33-4.4 1.77-7.1 {% %\ %{ % \%\{{% ]
1300 1300
238 238 { { {
36 36 ] ] ]
0.56 0.56 %\_ %\_ %\_
1.23 1.23
%]
%]
%]
HM 4 mm HM 4 mm
[
[
[
8432 0815 08 8432 0815 11 j]{ j _ { j]{ j _ { j]{ j _ {_
1.5-5 3-10 5-20 15-50 20-80 25-100 50-200 150-400 300-800
0.13-0.4 0.27-0.9 0.44-1.8 1.33-4.4 1.77-7.1 2.21-8.8 4.42-17.7 13.27-35.4 26.55-70.8
1300 900 900 1300 1300 900 650 320 300
183 183 183 269 269 272 272 258 322
20 20 20 30 30 30 30 40 45
0.4 0.4 0.4 1.1 1.2 1.2 1.2 1.8 2.6
0.9 0.9 0.9 2.42 2.64 2.64 2.64 3.96 5.73
HM 4 mm HM 4 mm HM 4 mm HM 4 mm HM 4 mm 1/4" HEX 1/4" HEX 1/4" HEX 1/4" HEX
8432 0810 15 8432 0810 16 8432 0810 17 8432 0810 18 8432 0810 19 8432 0810 20 8432 0810 21 8432 0810 22 8432 0810 23
ETF M 05 ETF M 10 ETF M 20 ETF M 50 ETF M 80 ETF M 100 ETF M 200 ETF M 400 ETF M 800 a
Free running speed during angle step
ETD M: V - vacuum through the tool cable, B - reverse button
Electric Assembly Tools and Assembly Systems 87
Electric Screwdrivers
Fixtured “Digitork”
Accessories
MicroTorque
Optional Accessories Software Model
Ordering No.
ToolsTalk MT (for programming)
8432 0830 30
ToolsTalk MT Analysis (for graph analysis)
8432 0830 31
ToolsTalk MT Analysis/Net 8432 0830 45 (for graph analysis and data collection) ToolsTalk MT (for MTF 400) 8432 0831 30
igital program selector
=>
emote control
MT TN Adapter ToolsNet 4000 8432 0832 98
Controller accessories Model
Ordering No.
Combi (Remote control + 8432 0830 88 program selector) Remote control 8432 0830 08 Digital program selector 8432 0830 34 $ j]{ j] j $ ! j]{ j] ]{ Footswitch 8432 0830 07 Y cable for I/O connector a 8432 0831 99 Adapter b, 4216 2179 80 (15 pin/26 pin d-sub) Desktop socket 8432 0831 89 (with screwdriver presence sensor) a
Y cable suitable when two I/O accessories are required.
b
For MT Focus 400 connection to I/O accessories.
esktop socket
Stacklights Model
ootswitch
Ordering No.
Table stand Wall mount
8432 0830 97 8432 0830 99
Electric Screwdrivers
Tool cable Model
Length Ordering No.
M-(AB)L MT/M/M-AXXX M-(AB)L MT/M/M-AXXX MT/M/M-AXXX, angle 90 deg
2m 2m 3.5 m 3.5 m 2m
8432 0830 37 8432 0830 36 8432 0831 02 8432 0831 01 8432 0831 15
Stacklight wall mount
Stacklight table stand
Tool cable
Tool cable, 90 deg
Cable accessories Model
Cable, RS232 Cable, USB Transducer cable Cable bracket
Ordering No.
8432 0830 38 8432 0830 39 8432 0830 35 8432 0830 91
88 Electric Assembly Tools and Assembly Systems
MicroTorque
Accessories
Optional Accessories Vacuum adapter Model
?' ]{_ ETD 20-80 ABL ETD 20-80 ABL ETD 20-80 ABL ETD 20-80 ABL ETD 20-80 ABL ETD 100-250 ABL ETD 100-250 ABL ETF 5-80, 100 HM4 ETF 5-80, 100 HM4 ETF 5-80, 100 HM4 ETF 5-80, 100 HM4 ETF 100-200 ETF 400-800 ETD M 120-250 ABL
Bit mm / Nozzle Ø mm
Blank nozzle Ordering No.
Vacuum adapter Ordering No.
]\ \ 64 / 6 44 / 6 64 / 6 44 / 8 64 / 8 50 / 8 70 / 8 44 / 6 64 / 6 44 / 8 64 / 8 70 / 8 70 / 10 70 / 8
{ \
j 4216 1189 00 4216 1189 00 4216 1189 00 4216 1190 00 4216 1190 00 4216 1190 00 4216 1190 00 4216 1189 00 4216 1189 00 4216 1190 00 4216 1190 00 4216 2066 00 4216 1164 00 4216 1190 00
j]{ ] 8432 0770 12 8432 0770 13 8432 0770 15 8432 0770 17 8432 0770 05 8432 0770 27 8432 0770 30 8432 0770 33 8432 0770 35 8432 0770 38 8432 0770 40 8432 0770 43 8432 0770 45 8432 0770 55
Vacuum adapter
lank no les
Vacuum pump Model
Ordering No.
Vacuum pump, VPX 6
8432 0830 06
V
vacuum pump
Screw dispenser Model
Ordering No.
SDS screw dispenser
8432 0830 00
Screw dispenser Shaker tray Slot mm
Ordering No.
SGQ Largea |
]_ } SGQ 15 1.5 8432 0830 09 SGQ 20 2 8432 0830 10 SGQ 25 2.5 8432 0830 11 SGQ 30 3 8432 0830 12 SGQ 35 3.5 8432 0830 13 SGQ 40 4 8432 0830 14 SGQ 45 4.5 8432 0830 15 SGQ 50 5 8432 0830 16 SGQ 55 5.5 8432 0830 17 SGQ 60 6 8432 0830 18
Type
Slot mm
Ordering No.
MSG Smallb | _ } MSG 06 0.6 8432 0830 20 MSG 07 0.7 8432 0830 21 MSG 08 0.8 8432 0830 22 MSG 09 0.9 8432 0830 23 MSG 10 1.0 8432 0830 24 MSG 11 1.1 8432 0830 25 MSG 12 1.2 8432 0830 26 MSG 13 1.3 8432 0830 27 MSG 14 1.4 8432 0830 28 MSG 15 1.5 8432 0830 29
# ?
a
SGQ type (big version): For screws up to 30 mm lenght. From Ø 1.5 up to Ø 6 mm. b MSG type (small version): For screws up to 10 mm lenght. From Ø 0.6 up to Ø 1.5 mm.
Electric Assembly Tools and Assembly Systems 89
Electric Screwdrivers
Type
Tensor ES Tensor ES z Torque transducer with an accuracy of ±7.5% over six sigma. z Robust, sealed design with one single extruded aluminum body protecting internal components from dust and oil. z New durable motor with higher speeds. Engineered in modules with component commonality. z Clear LEDs visible through 360°. z
Hot swap.
z
Check with your local Atlas Copco Tools representative regarding availability in your market.
Model
Torque range
Square drive in
Nm
1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 – – – – 3/8 3/8 3/8 1/2
Weight
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Spline/ Mounting
Ordering No.
1.6-4.5 2.8-7 4.8-12 10-25 12-30 16-40 20-50 28-70 40-100
1.2-3.3 2.1-5.2 3.5-8.9 7.4-18.4 8.9-22.1 11.8-29.5 14.8-36.9 20.7-51.6 29.5-73.8
1909 1147 718 1378 1160 1153 692 439 370
0.85 0.85 0.95 1.8 1.8 1.9 1.9 3.1 3.15
1.9 1.9 2.1 4.0 4.0 4.2 4.2 6.8 6.9
284 284 304 419 421 441 441 499 505
9.5 9.5 11 14 15.5 18 18 20 22.5
– – – – – – – – –
8436 0120 04 8436 0120 07 8436 0120 12 8436 0160 25 8436 0160 30 8436 0160 40 8436 0160 50 8436 0160 70 8436 0160 10
0.8-2 1.6-4.5 2.8-7 4.8-12 7.2-18 10-25 12-30 20-50
0.6-1.5 1.2-3.3 2.1-5.2 3.5-8.9 5.3-13.3 7.4-18.4 8.9-22.1 14.8-36.9
4471 1909 1147 745 2129 1793 1077 679
0.75 0.8 0.8 0.8 1.85 1.85 1.85 3.05
1.7 1.8 1.8 1.8 4.1 4.1 4.1 6.7
267 267 267 267 456 456 456 521
19.5 19.5 19.5 19.5 23 23 23 29
– – – – 2/2 2/2 2/2 3/5
8436 0220 02 8436 0220 04 8436 0220 07 8436 0220 12 8436 0260 18 8436 0260 25 8436 0260 30 8436 0260 50
Angle models ETV ES21-04-06 ETV ES21-07-06 ETV ES21-12-06 ETV ES61-25-10 ETV ES61-30-10 ETV ES61-40-10 ETV ES61-50-10 ETV ES61-70-13 ETV ES61-100-13
Straight models
Electric Screwdrivers
ETD ES21-02-I06-PS ETD ES21-04-I06-PS ETD ES21-07-I06-PS ETD ES21-12-I06-PS ETD ES61-18-10-T25 ETD ES61-25-10-T25 ETD ES61-30-10-T25 ETD ES61-50-13-T25
90 Electric Assembly Tools and Assembly Systems
Tensor DL Tensor DL non-transducerized screw " rations: ETD @ ) " ! ! " urable function button. Available as lever and push to start. ETV – Right angle screwdrivers with le " % ETP – Pistol grip handle screwdriver with " % # lever and push to start. ETF @ ) " ! applications. Configurable lever or remote start. z The DL screwdriver range has been optimized for small screw assembly. z Torque range up to 12 Nm. # ?)' %
z
Ergonomic design promotes operator safety. z Brushless motor gives long service intervals and low maintenance costs. z Signal lights ensure detection of incorrectly tightened fasteners. z
Torque range
Weight
Nm
in lb
Speed r/min
kg
lb
Length mm
CS distancea mm
Ordering No.
1-4 2.2-7.5 3-10
8.8-35.4 19.5-66 26.6-88.5
1600 970 720
0.6 0.6 0.6
1.3 1.3 1.3
235 235 235
18 / 19.5 18 / 19.5 18 / 19.5
8433 4014 25 8433 4017 31 8433 4019 10
2.6-10 8.8-35.4 19.5-66 26.6-88.5
2200 1600 970 720
0.6 0.6 0.6 0.6
1.3 1.3 1.3 1.3
243 243 243 243
18 / 19.5 18 / 19.5 18 / 19.5 18 / 19.5
8433 4010 89 8433 4014 91 8433 4017 69 8433 4019 25
1-4 1-4 1-4 2.2-7.5 2.2-7.5 2.2-7.5 3-12 3-12 3-12
8.8-35.4 8.8-35.4 8.8-35.4 19.5-66 19.5-66 19.5-66 26.6-106.4 26.6-106.4 26.6-106.4
1600 1600 1600 970 970 970 610 610 610
0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
268 268 268 268 268 268 282 282 282
9 9 9 9 9 9 11 11 11
8433 4004 47 8433 4004 73 8433 4004 91 8433 4007 66 8433 4007 79 8433 4007 94 8433 4009 34 8433 4009 61 8433 4009 77
1-4 2.2-7.5 3-10
8.8-35.4 19.5-66 26.6-88.5
1600 970 720
0.6 0.6 0.6
1.3 1.3 1.3
235 235 235
20 20 20
8433 4024 19 8433 4027 26 8433 4029 13
2200 1600 970 720
0.6 0.6 0.6 0.6
1.3 1.3 1.3 1.3
243 243 243 243
20 20 20 20
8433 4020 77 8433 4024 66 8433 4027 53 8433 4029 28
2200 1600 970 720
0.7 0.7 0.7 0.7
1.5 1.5 1.5 1.5
328 328 328 328
18 / 19.5 18 / 19.5 18 / 19.5 18 / 19.5
8433 4040 04 8433 4042 13 8433 4043 22 8433 4044 11
Model
Straight tools, lever start ETD DL21-04-I06 ETD DL21-07-I06 ETD DL21-10-I06
Straight tools, push-to-start and front lights ETD DL21-01-I06-PS ETD DL21-04-I06-PS ETD DL21-07-I06-PS ETD DL21-10-I06-PS
0.3-1.2 1-4 2.2-7.5 3-10
Right angle tools, lever start ETV DL21-04-I06 ETV DL21-04-I06-QC ETV DL21-04-06 ETV DL21-07-I06 ETV DL21-07-I06-QC ETV DL21-07-06 ETV DL21-10-I06 ETV DL21-10-I06-QC ETV DL21-10-06 ETP DL21-04-I06 ETP DL21-07-I06 ETP DL21-10-I06
Pistol grip, push-to-start and front lights ETP DL21-01-I06-PS-H ETP DL21-04-I06-PS-H ETP DL21-07-I06-PS-H ETP DL21-10-I06-PS-H
0.3-1.2 1-4 2.2-7.5 3-10
2.6-10 8.8-35.4 19.5-66 26.6-88.5
Fixtured tools, lever start or remote start ETF DL21-01-I06-T25 ETF DL21-04-I06-T25 ETF DL21-07-I06-T25 ETF DL21-10-I06-T25 a
0.3-1.2 1-4 2.2-7.5 3-10
2.6-10 8.8-35.4 19.5-66 26.6-88.5
For ETV, CS distance over angle head.
Electric Assembly Tools and Assembly Systems 91
Electric Screwdrivers
Pistol grip, lever start
Tensor SL ETD SL ETD SL is a very compact screwdriver ! ! ! " % z Torque range from 0.3 to 10 Nm. z Push-to-start function and front lights. z
Small center-to-side distance.
z
Ergonomic design. z Buzzer and additional blue LED for better operator support. z
ETV SL z ETV SL is the most compact transducerised angle screwdriver in the Tensor range. z Torque range from 0.8 to 20 Nm. High durability with spiral angle gears. z Ergonomic design. z
Buzzer and additional blue LED for better operator support.
z
ETP SL z ?K ) tool. z Torque range from 0.3 to 10 Nm. Ergonomic, balanced pistol tool. Front lights for dark applications.
z z
Blue light and buzzer.
z
ETF SL ?< ) " tured tool. z Torque range from 0.3 to 10 Nm. z
Stroke with 25 mm suspension.
z
Small center-to-side distance.
z
Torque range Model
Nm
in lb
Speed r/min
Weight kg
lb
Length mm
CS distance a mm
Stroke mm
Ordering No.
Straight tools, push-to-start and front lights ETD SL21-01-I06-PS ETD SL21-04-I06-PS ETD SL21-07-I06-PS ETD SL21-10-I06-PS
0.3-1.2 0.8-4 1.5-7.5 2.0-10
2.7-10 7-35 13-66 18-89
2950 1600 970 720
0.7 0.7 0.7 0.7
1.6 1.6 1.6 1.6
246 246 246 246
18/19.5 18/19.5 18/19.5 18/19.5
{ { { {
8433 2102 92 8433 2104 91 8433 2107 69 8433 2108 25
0.8-4 0.8-4 0.8-4 1.5-7.5 1.5-7.5 1.5-7.5 2.5-12 2.5-12 2.5-12 4-20 4-20
7-35 8-35 9-35 13-66 14-66 15-66 22-106 23-106 24-106 36-180 36-180
1600 1600 1600 970 970 970 610 610 610 465 465
0.75 0.75 0.75 0.75 0.75 0.75 0.8 0.8 0.8 0.95 0.95
1.7 1.7 1.7 1.7 1.7 1.7 1.8 1.8 1.8 2.1 2.1
279 279 279 279 279 279 282 282 282 285 285
9 9 9 9 9 9 11 11 11 14 14
{ { { { { { { { { { {
8433 2004 47 8433 2004 73 8433 2004 91 8433 2007 66 8433 2007 79 8433 2007 94 8433 2008 34 8433 2008 61 8433 2008 77 8433 2009 55 8433 2009 60
0.3-1.2 0.8-4 1.5-7.5 2-10
2.7-10 7-35 13-66 18-89
3000 1600 970 720
0.85 0.85 0.85 0.85
1.9 1.9 1.9 1.9
246 246 246 246
20.5 20.5 20.5 20.5
{ { { {
8433 2201 16 8433 2204 66 8433 2207 53 8433 2208 28
2.7-10 7-35 13-66 18-89
3000 1600 970 720
0.95 0.95 0.95 0.95
2.1 2.1 2.1 2.1
322 322 322 322
18 18 18 18
25 25 25 25
8433 2404 13 8433 2404 19 8433 2407 26 8433 2408 13
Right angle tools, lever start
Electric Screwdrivers
ETV SL21-04-I06 ETV SL21-04-I06-QC ETV SL21-04-06 ETV SL21-07-I06 ETV SL21-07-I06-QC ETV SL21-07-06 ETV SL21-12-I06 ETV SL21-12-I06-QC ETV SL21-12-06 ETV SL21-20-10 ETV SL21-20-B10
Pistol grip, push-to-start ETP SL21-01-I06-PS ETP SL21-04-PS ETP SL21-07-PS ETP SL21-10-PS
Fixtured tools, lever start or remote start ETF SL21-01-I06-T25 ETF SL21-04-I06-T25 ETF SL21-07-I06-T25 ETF SL21-10-I06-T25 a
0.3-1.2 0.8-4 1.5-7.5 2-10
For ETV, CS distance over angle head.
92 Electric Assembly Tools and Assembly Systems
Tensor SR ETV SR )G #" compact and easy to operate. z ?)' % z ? " % z
Front LED´s gives better operator feedback. z Torque range from 2.5 to 25 Nm. z
ETD SR SR Straight tools are ideal for hand
tions. z Torque range from 1.4 to 16 Nm. z
Front light guide is integrated. Push-to-start mechanism.
z z
Torque range Model
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Spline/ Mounting
Ordering No.
2.5-12 5-25
1.9-8.9 3.7-18.5
1350 1000
1.1 1.2
2.4 2.6
297 297
14 14
-
8436 4120 12 8436 4120 25
1.5-7 3.5-16
1.0-5.2 2.6-11.8
2090 1460
0.9 1.0
1.9 2.2
259 276
24 24
-
8436 4220 07 8436 4220 16
Angle models ETV SR21-12-10 ETV SR21-25-10 ETD SR21-07-I06-PS ETD SR21-16-I06-PS
Electric Screwdrivers
Straight models
Electric Assembly Tools and Assembly Systems 93
Accessories
Tensor
Optional Accessories
Supported extensions (~154 mm) Model
Ordering No.
SR21, ETV SL21
4220 3868 90
Covers for standard sockets Model
Ordering No.
ETD ES61-18/ 25/ 30 ETD ES61-50 ETV ES61-30 ETV ES61-100 ETV ES61-40/50 ETV ES61-70 ETV SL21, ETV ES61-25
4220 3251 02 4220 3251 03 4220 3154 04 4220 3154 05 4220 1995 05 4220 1993 03 4220 3154 03
#
Pistol grip Tensor DL / SL Model
Ordering No.
Tensor DL Tensor SL
4220 2743 90 4220 3516 80
Cover for standard sockets
Pistol grip can be mounted on all straight DL tools.
Tool holder DL / SL Model
Ordering No.
ETP / ETD
4220 3584 80
istol grip Tensor L SL
Support handle Model
Ordering No.
ETV/ETD ES21 ETD SR21
4220 2725 83 4220 4347 80
Lever Model
Ordering No.
Electric Screwdrivers
Lever, DL/SL ? ') Spoon lever, SR21 Short lever ETV/ETD ES21
4220 2540 81 {{ {_ j 4220 4338 83 4220 4366 86
Tool holder Suspension yokes DL/SL/SR Model
Type
Assembly
ETD/ETV DL/SL21 SR21 SR21
Horizontal For rear For front
Motor
Ordering No.
4220 0987 81 4220 4410 80 4220 4409 80
Support handle
94 Electric Assembly Tools and Assembly Systems
Tensor
Accessories
Optional Accessories
Cables Tensor ES Model
Round cables for ES21 2m 3m 5m 7m 10 m 15 m Flat cables for ES61 3m 5m 7m 10 m 15 m Extension cables for all cables 3m 5m 10 m 15 m 25 m
Ordering No.
4220 4204 02 4220 4204 03 4220 4204 05 4220 4204 07 4220 4204 10 4220 4204 15 4220 4339 03 4220 4339 05 4220 4339 07 4220 4339 10 4220 4339 15 4220 4393 03 4220 4393 05 4220 4393 10 4220 4393 15 4220 4393 25
Cables Tensor DL Ordering No.
4220 2604 03 4220 2604 05 4220 2604 10 4220 2604 15 4220 2604 20 4220 3265 03 4220 3265 05 4220 3265 10 4220 3265 15 4220 3265 20
L Cable
4220 3705 03 4220 3705 05 4220 3705 10 4220 3705 15 4220 3705 20 4220 3240 05
L cable with 90 degrees connector
4220 3706 05 4220 2795 03 4220 2795 05 4220 2795 10
L spiral cable
Electric Assembly Tools and Assembly Systems 95
Electric Screwdrivers
Model
Tool cable 3m 5m 10 m 15 m 20 m Heavy duty cable 3m 5m 10 m 15 m 20 m Cables with 90 degrees connector 3m 5m 10 m 15 m 20 m Spiral cable straight 5m Spiral cable with 90 degrees connector 5m Extension cable 3m 5m 10 m
Accessories
Tensor
Optional Accessories Cables Tensor SL Model
Tool cable 3m 5m 10 m 15 m 20 m Heavy duty cable 3m 5m 10 m 15 m 20 m Cables with 90 degrees connector 3m 5m 10 m 15 m 20 m Spiral cable straight 5m Spiral cable with 90 degrees connector 5m Extension cable 3m 5m 10 m
Ordering No.
4220 3319 03 4220 3319 05 4220 3319 10 4220 3319 15 4220 3319 20
SL Cable
4220 3378 03 4220 3378 05 4220 3378 10 4220 3378 15 4220 3378 20 4220 3607 03 4220 3607 05 4220 3607 10 4220 3607 15 4220 3607 20
SL Cable with 90 degrees connector
4220 3746 05 4220 3617 05 4220 2795 03 4220 2795 05 4220 2795 10
SL Spiral cable
Cables Tensor SR
Electric Screwdrivers
Model
Tool cable 2m 3m 5m 7m 10 m 15 m Cables with 90 degrees connector 2m 3m 5m 7m 10 m 15 m Extension cable 5m 10 m 15 m < # 5m 10 m 15 m Spiral cable (length/stretched length) 3m/4m 7m/8m 10 m / 12 m Cable protection
96 Electric Assembly Tools and Assembly Systems
S
Cable
S
Cable with 90 degrees connector
S
Spiral cable
S
Cable protection
Ordering No.
4220 2636 02 4220 2636 03 4220 2636 05 4220 2636 07 4220 2636 10 4220 2636 15 4220 3891 02 4220 3891 03 4220 3891 05 4220 3891 07 4220 3891 10 4221 3891 15 4220 1007 05 4220 1007 10 4220 1007 15 4220 1563 05 4220 1563 10 4220 1563 15 4220 2757 03 4220 2757 07 4220 2757 10 4220 2977 90
Introduction – Electric Nutrunners
Tensor – the operators choice The Tensor range of electric assembly tools covers all station and assembly line requirements for safety critical and quality critical fastening applications. At Atlas Copco + ergonomic features on each new generation of Tensor tools. Tensor is also one of the most advanced tool ranges on the market in terms of high power-to-weight ratios and operator guidance in the form of clear result feedback via LED’s or audio signals.
Productivity gains Atlas Copco s unique Tensor motors give the Tensor range outstanding spindle speeds and, thus, help you achieve lower cycle times in your operation. Exceptional ergonomics in terms of balance, grip and low weight make the tools a favorite of the operators and increase individual productivity. Operator feedback All Tensor tools are equipped with LED s that will indicate the tightening result, green light for tightening OK and red light for NOK. Tensor ST and STR have con" ?'; " er for indicating results via audio signals.
Tensor ST: " tool functions The second generation of Tensor tools was developed with low weight and productivity in mind. Tensor ST has an internal bus connection for intelligent accessories such as a barcode reader and torque selector switch.
Tensor ES Tensor ES transducerized nutrunners for quality critical applications are available in straight and right angle versions. All models have a sealed design for robustness and offer high productivity with improved ergonomics.
Tensor STR SR: "rable tool functions The latest generation of Tensor tools where ergonomics and productivity are taken to a new level.
Lowest cost of operation At Atlas Copco we believe that quality is the road to lowest cost of operation over time. A maintained Tensor tool produces the same performance year after year at minimum and predictable costs while ensuring highest possible uptime. Tensor DL: quality critical The Tensor DL range is used for quality critical screws. Optimized for small screw assembly, the DL is the electric choice in the low torque segment.
Electric Nutrunners
Tensor SL: low torque safety critical, " The Tensor SL range is optimized for safety critical small screw assembly. It offers compact screwdriver ergonomics, combined with traceability and error
" % Tensor DS: quality critical Tensor DS is used for quality critical applications not requiring traceable measured torque value. DS offers major productivity and quality gains compared with conventional tooling.
Electric Assembly Tools and Systems 97
Tensor Overview
Electric Nutrunners DL Drive
ETD DL ETD DL PS ETV DL ETF DL
DS Drive
ETP DL
asic DS302/ Advanced DS312
ELECTRIC
ox DS32
ETV DS ETD DS ETP DS
ETD SR
ETD ST
Power Focus 4000 Compact
ETV SR
ETV ST
DS
ETP STR
ETP ST
RBU
ronze ETP ST REVO
Power Focus 4000 BATTERY
Graph
RBU ETV SB ETP SB
Silver
ETV STB ETP STB
Power Focus 4102
Gold
Compact
ETV SL ETF SL ETP SL
Power Focus 600 ELECTRIC
Electric Nutrunners
ELECTRIC
ETD SL
Graph
IAM ETV ES ETD ES
98 Electric Assembly Tools and Systems
Angle Models
Tensor ES
ETV ES z Torque transducer with an accuracy of ±7.5% over six sigma. z Robust, sealed design. New durable motor with higher speeds.
z
Engineered in modules with component commonality. z Clear LEDs visible through 360°. z
Hot swap.
z
Check with your local Atlas Copco Tools representative regarding availability in your market.
Model
ETV ES21-04-06 ETV ES21-07-06 ETV ES21-12-06 ETV ES61-25-10 ETV ES61-30-10 ETV ES61-40-10 ETV ES61-50-10 ETV ES61-70-13 ETV ES61-100-13
Torque range
Weight
Square drive in
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Ordering No.
1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2
1.6-4.5 2.8-7 4.8-12 10-25 12-30 16-40 20-50 28-70 40-100
1.2-3.3 2.1-5.2 3.5-8.9 7.4-18.4 8.9-22.1 11.8-29.5 14.8-36.9 20.7-51.6 29.5-73.8
1909 1147 718 1378 1160 1153 692 439 370
0.85 0.85 0.95 1.8 1.8 1.9 1.9 3.1 3.15
1.9 1.9 2.1 4.0 4.0 4.2 4.2 6.8 6.9
284 284 304 419 421 441 441 499 505
9.5 9.5 11 14 15.5 18 18 20 22.5
8436 0120 04 8436 0120 07 8436 0120 12 8436 0160 25 8436 0160 30 8436 0160 40 8436 0160 50 8436 0160 70 8436 0160 10
Straight Models
Tensor ES
ETD ES z Torque transducer with an accuracy of ±7.5% over six sigma. z Robust, sealed design. z New durable motor with higher speeds. Engineered in modules with component commonality. z Clear LEDs visible through 360°. z
Hot swap.
z
Model
ETD ES21-02-I06-PS ETD ES21-04-I06-PS ETD ES21-07-I06-PS ETD ES21-12-I06-PS ETD ES61-18-10-T25 ETD ES61-25-10-T25 ETD ES61-30-10-T25 ETD ES61-50-13-T25
Torque range
Square drive in
Nm
ft lb
Speed r/min
– – – – 3/8 3/8 3/8 1/2
0.8-2 1.6-4.5 2.8-7 4.8-12 7.2-18 10-25 12-30 20-50
0.6-1.5 1.2-3.3 2.1-5.2 3.5-8.9 5.3-13.3 7.4-18.4 8.9-22.1 14.8-36.9
4471 1909 1147 745 2129 1793 1077 679
Weight kg
lb
Length mm
CS distance mm
Spline/ Mounting
Ordering No.
0.75 0.8 0.8 0.8 1.85 1.85 1.85 3.05
1.7 1.8 1.8 1.8 4.1 4.1 4.1 6.7
267 267 267 267 456 456 456 521
19.5 19.5 19.5 19.5 23 23 23 29
– – – – 2/2 2/2 2/2 3/5
8436 0220 02 8436 0220 04 8436 0220 07 8436 0220 12 8436 0260 18 8436 0260 25 8436 0260 30 8436 0260 50
Electric Assembly Tools and Systems 99
Electric Nutrunners
Check with your local Atlas Copco Tools representative regarding availability in your market.
Tensor DS
Angle Models
ETV DS Tensor DS non-transducerized angle tool is equipped with spiral gears in the angle heads with improved contact ratio: This allows for smoother tightening and improved accuracy throughout the service life of the tool. The new molded ergonomic motor sleeve improves grip and comfort for the operator. z Angle tools are ideal for hand-held operations. z Torque range from 2 to 4000 Nm. Flush Socket and Hold Drive tools. all retainer models for easy socket changes.
z z
Model
Torque range
Weight
Square drive in
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Ordering No.
1/4 3/8 1/4 1/4 3/8 3/8
1.5-6 1.5-6 2-8 3-12 3-12 5-20
1.1-4.4 1.1-4.4 1.5-5.9 2.2-8.8 2.2-8.8 3.7-14
1488 1488 1105 762 762 401
1.2 1.2 1.2 1.3 1.3 1.3
2.6 2.6 2.6 2.9 2.9 2.9
381 381 381 381 381 381
11 13.5 11 11 13.5 13.5
8433 1705 31 8433 1705 49 8433 1706 10 8433 1706 14 8433 1706 21 8433 1706 49
3/8 3/8
3-12 5-20
2.2-8.8 3.7-14
762 401
1.3 1.3
2.9 2.9
381 381
13.5 13.5
8433 1706 31 8433 1706 51
3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 3/4
4.5-17 7-28 9-35 10-40 14-55 20-80 28-110 40-160 45-180 53-210
3.3-12 5.1-20 6.6-25 7.4-29 11-40 15-59 21-81 30-118 34-133 39-155
1525 1171 800 800 480 348 229 152 123 123
1.4 1.4 1.4 1.6 1.6 2.1 2.3 2.8 2.8 3.0
3.1 3.1 3.1 3.5 3.5 4.6 5.1 6.2 6.2 6.6
412 412 412 434 434 461 482 525 525 525
13.5 13.5 13.5 18 18 20 20 25.5 25.5 27
8433 1720 10 8433 1720 28 8433 1721 42 8433 1721 94 8433 1722 58 8433 1723 16 8433 1723 70 8433 1723 98 8433 1724 15 8433 1724 40
-
9-35 20-80 40-160 50-200
6.6-25 15-59 36-118 37-147
800 345 152 137
1.4 2.1 2.8 3.5
3.1 4.6 6.2 7.7
412 461 525 527
13.5 20 25.5 28
8433 1721 65 8433 1723 26 8433 1724 00 8433 1725 05
-
14-55 20-80 28-110 40-160 50-200
11-40 15-59 21-81 30-118 37-148
480 348 229 152 123
3.0 3.1 3.2 3.3 3.5
6.6 6.8 7.1 7.3 7.7
504 479 525 525 525
26 26 26 26 26
8433 1722 60 8433 1723 30 8433 1723 73 8433 1724 02 8433 1724 45
3/8 3/8 3/8 1/2 1/2 1/2 1/2
9-35 10-40 14-55 20-80 28-110 40-160 45-180
6.7-25 7.4-29 11-40 15-59 21-81 36-118 34-133
800 800 480 348 240 152 123
1.4 1.6 1.6 2.1 2.3 2.8 2.8
3.1 3.5 3.5 4.6 5.1 6.2 6.2
412 434 434 461 482 525 525
13.5 18 18 20 20 25.5 25.5
8433 1721 54 8433 1721 99 8433 1722 63 8433 1723 21 8433 1723 68 8433 1724 12 8433 1724 20
1/2 1/2 3/4 3/4 3/4 1 3/4 1 1/2 1 1/2 1 1/2
25-100 45-180 70-270 95-370 115-450 150-600 150-600 250-1000 500-2000 1000-4000
19-74 34-113 52-199 70-273 85-333 111-444 111-444 185-740 370-1480 740-2960
642 395 240 152 131 112 97 60 30 14
3.3 3.8 7.0 7.1 11.6 11.6 9.7 12.0 17.0 21.0
7.3 8.4 15.4 15.7 25.6 25.6 21.4 26.5 37.5 46.3
534 578 661 661 702 702 603 666 706 615
20 25.5 33.5 33.5 54 54 26.3 32 63.5 71
8433 1750 21 8433 1750 68 8433 1751 38 8433 1751 86 8433 1752 04 8433 1752 63 8433 1752 40 8433 1752 90 8433 1752 96 8433 1753 25
ETV DS42 ET ET ET ET ET ET
DS42-05-06 DS42-05-10 DS42-08-06 DS42-10-06 DS42-10-10 DS42-20-10
ETV DS42 Ball retainer ET DS42-10- 10 ET DS42-20- 10
ETV DS72 ET ET ET ET ET ET ET ET ET ET
DS72-15-10 DS72-28-10 DS72-30-10 DS72-40-10 DS72-50-10 DS72-70-13 DS72-100-13 DS72-160-13 DS72-180-13 DS72-200-20
ETV DS72 Flush Socket ET ET ET ET
DS72-30-FS DS72-70-FS DS72-160-FS DS72-200-FS
ETV DS72 Hold ET ET ET ET ET
Drive
DS72-50-HAD DS72-70-HAD DS72-100-HAD DS72-160-HAD DS72-200-HAD
Electric Nutrunners
ETV DS72 Ball retainer ET ET ET ET ET ET ET
DS72-30- 10 DS72-40- 10 DS72-50- 10 DS72-70- 13 DS72-100- 13 DS72-160- 13 DS72-180- 13
ETV DS92 ET ET ET ET ET ET ET ET ET ET
DS92-100-13 DS92-180-13 DS92-270-20 DS92-370-20 DS92-450-20 DS92-600-25 DS92-600-20TM DS92-1000-25TM DS92-2000-38TM DS92-4000-38TM
100 Electric Assembly Tools and Systems
Straight Models
Tensor DS
ETD DS ETD DS inline non-transducerized tools. The low torque series is ideal for hand-held bench assembly. The high ! applications. z Torque range from 1 to 4000 Nm. z
cations. z Female hex drives for bits. z
Swivelling front parts for easy positioning of reaction force.
z
Model
Torque range
Weight
Square drive in
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Spline/ Mounting
Ordering No.
3/8 3/8 3/8
2-5 4-14 5-20
1.5-3.6 3-10 3.7-15
1315 620 390
1.1 1.1 1.1
2.5 2.5 2.5
380 380 380
28 28 28
/1 /1 /1
8433 0710 29 8433 0710 52 8433 1711 16
3/8 3/8
2-5 4-14
1.5-3.6 3-10
1315 620
1.3 1.3
2.9 2.9
418 418
28 28
2/2 2/2
8433 0710 37 8433 0710 73
1/4 1/4 1/4
1-2.5 2-5 4-14
0.7-1.8 1.5-3.6 3-10
2942 1310 620
1.1 1.1 1.1
2.5 2.5 2.5
371 371 371
28 28 28
/1 /1 /1
8433 0710 22 8433 0710 26 8433 0710 46
3/8 3/8 1/2 1/2 1/2 1/2
6-20 10-35 17-55 21-70 28-95 38-125
4.4-14.5 7.3-25 12-40 15-51 21-69 28-91
1240 745 540 370 275 225
1.4 1.4 1.9 2.2 2.2 2.2
3.1 3.1 4.2 4.9 4.9 4.9
411 411 456 477 477 477
28 28 28 28 28 28
/1 /1 2/2 2/2 2/2 2/2
8433 0730 23 8433 1730 88 8433 1731 12 8433 0731 31 8433 0731 45 8433 0731 84
3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
6-20 10-35 17-55 17-55 21-70 21-70 28-95 38-125 38-125 50-200
4.4-14.5 7.3-25 12-40 12-40 15-51 15-51 21-69 28-91 28-91 37-146
1240 745 540 540 370 370 275 225 225 225
1.5 1.5 2.1 2.2 2.4 2.5 2.9 3.0 3.1 3.2
3.3 3.3 4.7 4.8 5.4 5.5 6.5 6.6 6.8 7.1
449 449 483 540 504 645 504 504 562 616
28 28 28 28 29.5 29.5 29.5 29.5 29.5 29.5
2/2 2/2 3/5 3/5 3/5 3/5 3/5 3/5 3/5 3/5
8433 0730 44 8433 0731 05 8433 0731 24 8433 0731 22 8433 0731 40 8433 1731 39 8433 0731 52 8433 0731 96 8433 0731 99 8433 0732 10
1/2
17-55
12-40
540
1.9
4.2
456
28
2/2
8433 0731 20
1/2 1/2 1/2 3/4 3/4 1 1 1 1/2 1 1/2 1 1/2 1 1/2
40-100 60-150 80-200 68-270 115-450 250-1000 300-1200 600-2000 750-3000 1000-4000 1000-4000
29-73 44-110 58-146 50-199 85-328 184-730 220-880 440-1475 550-2200 730-2950 730-2950
715 455 340 220 125 68 55 34 21 17 17
3.0 3.2 3.2 6.2 7.4 12.3 12.3 20.5 21.7 21.7 21.7
6.7 7.1 7.1 14 16 27 27 45 47.8 47.8 48
529 544 544 603 639 769 769 725 809 809 809
32 32 32 36 40.5 47 47 68 68 68 68
2/2 2/2 2/2 6/8 6/8 7 / 11 7 / 11 8 / 12 8 / 12 8 / 12 8 / 12
8433 0756 42 8433 0757 54 8433 0758 71 8433 0760 53 8433 0760 71 8433 0763 60 8433 0763 80 8433 0764 05 8433 0764 23 8433 0764 37 8433 1764 37
1/2 1/2 1/2 3/4 3/4 3/4 1 1 1 1/2 1 1/2 1 1/2
40-100 60-150 80-200 108-270 115-450 150-600 250-1000 300-1200 375-1500 600-2000 750-3000
29-73 44-110 58-146 79-197 85-328 110-438 184-730 220-880 280-1100 440-1475 550-2200
715 455 340 225 125 110 68 55 42 34 21
3.2 3.4 3.4 6.0 7.6 7.6 12.5 12.5 17 21 21.9
7.1 7.6 7.6 13 17 17 28 28 37.5 47 48.3
557 572 572 653 689 689 824 824 824 824 904
32 32 32 36 40.5 40.5 47 47 68 68 68
3/5 3/5 3/5 6/8 6/8 6/8 7 / 11 7 / 11 8 / 12 8 / 12 8 / 12
8433 0756 92 8433 0758 03 8433 0759 11 8433 0760 55 8433 0760 88 8433 0761 35 8433 0763 63 8433 0763 83 8433 0763 93 8433 0764 20 8433 1764 25
1 1 1/2
250-1000 500-2000
185-737 370-1480
68 34
12.3 20.5
27 45
769 725
47 68
7/11 8/12
8433 0763 70 8433 0764 10
ETD DS4 ETD DS4-05-10S ETD DS4-10-10S ETD DS42-20-10
ETD DS4 Telescopic ETD DS4-05-10ST ETD DS4-10-10ST
ETD DS4 Female Hex ETD DS4-02-I06S ETD DS4-05-I06S ETD DS4-10-I06S
ETD DS7 ETD DS7-20-10S ETD DS72-30-10S ETD DS72-50-13S ETD DS7-70-13S ETD DS7-90-13S ETD DS7-120-13S
ETD DS7 Telescopic ETD DS7-20-10ST ETD DS7-30-10ST ETD DS7-50-13ST ETD DS7-50-13ST50 ETD DS7-70-13ST ETD DS72-70-13ST75 ETD DS7-90-13ST ETD DS7-120-13ST ETD DS7-120-13ST50 ETD DS7-200-13ST
ETV DS72 Ball retainer ETD DS7-50- 13S
ETD DS9 ETD DS9-100-13S ETD DS9-150-13S ETD DS9-200-13S ETD DS9-270-20S ETD DS9-450-20S ETD DS9-1000-25S ETD DS9-1200-25S ETD DS9-2000-38S ETD DS9-3000-38S ETD DS9-4000-38S ETD DS92-4000-38S ETD DS9-100-13ST ETD DS9-150-13ST ETD DS9-200-13ST ETD DS9-270-20ST ETD DS9-450-20ST ETD DS9-600-20ST ETD DS9-1000-25ST ETD DS9-1200-25ST ETD DS9-1500-38ST ETD DS9-2000-38ST ETD DS92-3000-38ST
ETD DS9 Swivelling ETD DS92-1000-25SS ETD DS92-2000-25SS
Electric Assembly Tools and Systems 101
Electric Nutrunners
ETD DS9 Telescopic
Tensor DS
Pistol Grip Models
ETP DS ETP DS pistol grip tool for both hand
% z Torque range from 2 to 4000 Nm. z
cations. z Swivelling front parts for easy positioning of reaction force. z Female hex drives for bits. z
Swivelling tools are equipped with nonreversible start button, for operator safety.
z
Model
Square drive in
Torque range
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Spline/ Mounting
Ordering No.
1/4 1/4 3/8
2-5 3.5-12 3.5-12
1.5-3.6 2.5-8.8 2.5-8.8
1310 660 905
1.1 1.1 1.0
2.5 2.5 2.2
193 193 188
21.5 21.5 21.3
/ / /
8433 0708 76 8433 0708 92 8433 0709 11
1/4 1/4 1/4 1/4 1/4
1.0-2.5 2-5 2.1-7 3.5-12 6-20
0.7-1.8 1.5-3.6 1.5-5.1 2.5-8.8 4.4-14.5
2950 1770 905 905 471
0.9 0.9 1.1 1.0 1.0
2.0 2.0 2.5 2.2 2.2
188 188 201 188 188
21.3 21.3 21.5 21.3 21.3
/ / / / /
8433 0708 40 8433 0708 69 8433 0708 80 8433 0708 87 8433 0709 34
3/8 3/8 1/2 1/2 1/2 1/2
6-20 10-35 17-55 21-70 28-95 38-125
4.4-14.5 7.3-25 12-40 15-51 21-69 28-91
1240 750 540 370 275 220
1.6 1.6 1.9 2.1 2.1 2.1
3.6 3.6 4.2 4.7 4.7 4.7
273 273 318 340 340 340
21.5 21.5 21.5 21.5 21.5 21.5
/1 /1 2/2 2/2 2/2 2/2
8433 0726 36 8433 0726 53 8433 0726 87 8433 0727 01 8433 0727 19 8433 0727 47
3/8 1/2 1/2
10-35 17-55 21-70
7.3-25 12-40 15-51
750 540 370
1.7 2.1 2.2
3.7 4.6 4.9
313 350 367
21.5 21.5 22.5
2/2 2/2 3/5
8433 0726 55 8433 0726 92 8433 0727 05
1/4
6-20
4.4-14.5
1240
1.6
3.6
273
21.5
/1
8433 0726 38
1/2 1/2 1/2
21-70 28-95 38-125
15-51 21-69 28-91
370 275 220
2.2 2.2 2.2
4.9 4.9 4.9
339 339 339
29.5 29.5 29.5
2/4 2/4 2/4
8433 0727 09 8433 0727 28 8433 0727 84
ETP DS4 ETP DS4-05-06S ETP DS4-10-06S ETP DS42-10-10S
ETP DS4 Female Hex ETP DS42-02-I06 ETP DS42-05-I06 ETP DS4-07-I06S ETP DS42-10-I06 ETP DS42-20-I06
ETP DS7 ETP DS7-20-10S ETP DS7-30-10S ETP DS7-50-13S ETP DS7-70-13S ETP DS7-90-13S ETP DS7-120-13S
ETP DS7 Telescopic ETP DS7-30-10ST ETP DS7-50-13ST ETP DS7-70-13ST
ETP DS7 Female Hex ETP DS7-20-I06
ETP DS7 Swivelling a ETP DS7-70-13SS ETP DS7-90-13SS ETP DS7-120-13SS
ETP DS9 ETP DS9-100-13S ETP DS9-150-13S ETP DS9-200-13S ETP DS9-270-20S ETP DS9-450-20S ETP DS9-600-20S ETP DS9-1000-25S ETP DS9-2000-38S ETP DS9-4000-38S
1/2 1/2 1/2 3/4 3/4 3/4 1 1 1/2 1 1/2
40-100 29-73 60-150 44-110 80-200 58-146 108-270 79-197 115-450 85-328 150-600 110-438 250-1000 184-730 500-2000 440-1475 1000-4000 730-2950
790 510 375 250 140 120 68 34 17
3.8 3.8 3.8 5.8 7.4 7.4 12.1 16.8 21.7
8.5 8.5 8.5 12.9 16.5 16.5 26.7 37 47.8
378 392 392 451 487 487 620 574 654
32 32 32 36 40.5 40.5 47 68 68
2/2 2/2 2/2 6/8 6/8 6/8 7 / 11 8 / 12 8 / 12
8433 0765 39 8433 0765 58 8433 0766 05 8433 0766 49 8433 0767 52 8433 0768 08 8433 0768 66 8433 0769 10 8433 0769 50
1 1 1/2 1 1/2
250-1000 184-730 500-2000 440-1475 1000-4000 730-2950
68 34 17
12.3 17 21.9
27.1 37.5 48.3
672 672 753
47 68 68
7 / 11 8 / 12 8 / 12
8433 0768 79 8433 0769 20 8433 0769 60
1/2 1/2 3/4 3/4 1 1 1 1 1/2
60-150 80-200 100-370 140-530 220-750 250-1000 375-1500 500-2000
510 375 180 125 84 68 45 34
3.9 3.9 5.2 5.2 5.5 12.1 8.5 16.8
8.7 8.7 11.5 11.5 12.1 26.7 18.8 37
394 394 387 387 428 620 450 574
32 32 35 35 47 47 46 68
2/4 2/4 4 4 5 7 / 11 9 8 / 12
8433 0765 69 8433 0766 12 8433 0766 56 8433 0767 71 8433 0768 24 8433 0768 76 8433 0768 99 8433 0769 15
Electric Nutrunners
ETP DS9 Telescopic ETP DS9-1000-25ST ETP DS9-2000-38ST ETP DS9-4000-38ST
ETP DS9 Swivelling a ETP DS9-150-13SS ETP DS9-200-13SS ETP DS9-350-20SS ETP DS9-500-20SS ETP DS9-750-25SS ETP DS9-1000-25SS ETP DS9-1500-25SS ETP DS9-2000-38SS a
44-110 58-146 75-270 105-390 162-553 184-730 280-1100 440-1475
Non-reversible start button as standard.
102 Electric Assembly Tools and Systems
Crowfoot
Tensor DS
In-Line crowfoot tools
Dimensions
Torque range Model
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
10-28
7.3-21
560
1.9
4.2
507
A/F A B C mm mm mm mm
D mm
E F G H R mm mm mm mm mm
Ordering No.
ETC DS72 ETC DS72-25-13-LI3
13
34
15 12.5 45.5 70.7 94
35
30
13
8433 1701 90
Offset crowfoot tools
Dimensions
AF
H
G
R
A
C
D E F
Torque range Model
Nm
ft lb
6.3-18 6.3-24 9.8-38.5 11.2-44 14-56 22-88 19-77
4.7-13.2 4.7-17.7 7.2-28.4 8.3-32.4 10.3-41.3 16.2-64.9 14-56.7
65-145
48-107
Speed Weight Length A/F A r/min kg lb mm mm mm
B C mm mm
D mm
E mm
F mm
G mm
H R mm mm
F1 mm
Ordering No.
90.6 117.5 128.6 88.5 166.4 112 178
36.5 44 44 48 62.5 62.5 62.5
22 30 31 30 36 40 40
10 13 14.5 15 18 20 20
94 119 130.1 90 172 117.3 183.3
8433 1701 12 8433 1701 29 8433 1701 38 8433 1701 46 8433 1701 49 8433 1701 60 8433 1701 65
37
18.5 242
ETC DS72 ETC DS72-18-10-LO5 ETC DS72-25-13-LO5 ETC DS72-35-13-LO5 ETC DS72-40-17-LO3 ETC DS72-50-19-LO5 ETC DS72-80-21-LO3 ETC DS72-80-21-LO5
800 800 480 480 348 229 229
1.7 1.9 2.2 2.1 3.5 3.1 3.5
3.7 4.2 4.8 4.6 7.7 6.8 7.7
475 496 525 507 581 553 619
10 13 13 17 19 21 21
61.8 63 70.5 77 84 78.9 84.9
15 47.4 65.6 75.6 15 62 84 97 18 71.6 93.6 108.1 24 27 51 66 28 91.2 122.4 140.4 20 35 66 86 20 101 132 152
831
18 144.3 37 148.1 186.6 205.1 239.1 77
ETC DS92 ETC DS92-140-18-LO7
240 10
22
8433 1703 95
Electric Assembly Tools and Systems 103
Electric Nutrunners
F1
Tensor DS
Tube Nut
In-Line tube nut tools
Dimensions R
R1
Torque range Model
Nm
ft lb
Speed Weight Length A/F r/min kg lb mm mm
A B mm mm
C mm
D mm
32 43 46 46
11 14 20 17
27.9 34.3 60.3 53.8
E mm
F mm
G mm
H mm mm
26.1 68 31.4 83 38.8 126 38.8 137
33.5 40 45 64
32 40 59 59
R1 mm
R mm
Ordering No.
10.3 12.4 20.1 20.1
14 25 32 32
8433 1703 10 8433 1703 21 8433 1703 35 8433 1703 40
ETO DS72 ETO DS72-15-10-LI3 6-15 4.4-11 ETO DS72-30-13-LI3 9.9-33 7.3-24 ETO DS72-50-17-LI3 18-55 13.2-41 ETO DS72-80-19-LI3 29-80 21-59
898 564 370 195
1.8 4 2.3 5.1 3 6.6 3.9 8.6
479 526 620 650
10 13 17 19
12 18 12 18
8 10.4 16 17
Offset tube nut tools
Dimensions
G
H
AF
R
R1
A
C
D E F
Electric Nutrunners
F1
Model
Torque range Speed Weight Length A/F A B C Nm ft lb r/min kg lb mm mm mm mm mm
D mm
E mm
F mm
36.8 49.2 49.2 60
51.8 69.3 69.3 84.6
74.3 96.8 96.8 118.6
G H R1 R F1 mm mm mm mm mm mm
Ordering No.
48 62.5 62.5 73.5
8433 1703 75 8433 1703 80 8433 1703 85 8433 1703 90
ETO DS72 ETO DS72-28-13-LO3 ETO DS72-50-17-LO3 ETO DS72-80-22-LO3 ETO DS72-100-24-LO3
7.5-28 5.5-21 15-55 11-41 22-80 16.2-59 30-110 22-81
800 348 229 152
2 2.8 3.1 4.2
4.4 6.2 6.8 9.2
104 Electric Assembly Tools and Systems
469 510 536 584
13 17 22 24
65 73.5 79.9 97.1
11 12 18 20
12.8 18 18 23.2
50 59 59 77
10.4 16 17 20.5
15 20.1 20.1 24.6
31 32 32 33
75.8 100.6 100.6 121.4
Angle Models
Tensor ST
ETV ST z ET ST right angle tools are ideal for
% z Torque range from 1 to 4000 Nm. Tensor ST complements the S range by: Extremely high productivity.
z
^ " % etter operator feedback. ? ) #? to be used in environments with hazardous gases and liquids.
z
Model
Torque range
Weight
Square drive in
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Height mm
Ordering No.
3/8 3/8 3/8 3/8
1-5 3-12 5-15 5-22
0.7-3.6 2.2-8.8 3.6-10 3.7-16.1
2390 1020 755 545
1.0 1.0 1.0 1.2
2.2 2.2 2.2 2.6
381 381 381 415
11 11 11 14
39 39 39 42
8433 2011 21 8433 2013 66 8433 2015 98 8433 2017 10
3/8 3/8 3/8 3/8
1-5 3-12 5-15 5-22
0.7-3.6 2.2-8.8 3.6-10 3.7-16.1
2390 1020 755 545
1.0 1.0 1.0 1.2
2.2 2.2 2.2 2.6
381 381 381 415
11 11 11 14
39 39 39 42
8433 2011 87 8433 2014 12 8433 2016 36 8433 2018 23
1-5 3-12
0.7-3.6 2.2-8.8
2390 1020
1.0 1.0
2.2 2.2
381 381
11 11
39 39
8433 2011 95 8433 2014 21
3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 3/4
6-29 7-35 8-40 10-55 15-80 20-100 30-160 35-180 40-200
4-21 5-25 6-29 7-40 10-58 15-80 22-117 26-133 30-154
1450 1090 1090 655 475 350 227 190 185
1.3 1.3 1.5 1.5 2.0 2.5 3.0 3.0 3.0
2.9 2.9 3.3 3.3 4.5 5.5 6.6 6.6 6.6
440 440 454 454 466 502 536 536 537
14 15.5 18 18 20 22.5 25.5 25.5 27
42 42 47 47 58 60 65 65 70
8433 2021 76 8433 2023 92 8433 2027 85 8433 2031 58 8433 2035 30 8433 2039 02 8433 2042 70 8433 2045 53 8433 2046 39
3/8 3/8 3/8 3/8 1/2 1/2 3/4
6-29 7-35 8-40 10-55 15-80 30-160 40-200
4-21 5-25 6-29 7-40 10-58 22-117 30-154
1450 1090 1090 655 475 230 185
1.3 1.3 1.5 1.5 2.0 3.0 3.0
2.9 2.9 3.3 3.3 4.5 6.6 6.6
440 440 454 454 466 536 537
14 15.5 18 18 20 25.5 27
42 42 47 47 58 65 70
8433 2023 76 8433 2026 92 8433 2030 85 8433 2034 98 8433 2037 90 8433 2045 20 8433 2048 49
3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2
6-29 7-35 8-40 10-55 15-80 20-100 30-160 35-180
4-21 5-25 6-29 7-40 10-58 15-80 22-117 26-133
1450 1090 1090 655 475 350 230 190
1.3 1.3 1.5 1.5 2.0 2.5 3.0 3.0
2.9 2.9 3.3 3.3 4.5 5.5 6.6 6.6
440 440 454 454 466 502 536 536
14 15.5 18 18 20 22.5 25.5 25.5
42 42 47 47 60 58 65 65
8433 2022 32 8433 2025 09 8433 2029 13 8433 2032 87 8433 2036 93 8433 2040 70 8433 2043 62 8433 2045 61
ETV ST31 ET ET ET ET
ST31-05-10 ST31-10-10 ST31-15-10 ST31-20-10
ETV ST31 Ball Retainer ET ET ET ET
ST31-05ST31-10ST31-15ST31-20-
10 10 10 10
ETV ST31 Female Hex ET ST31-05-I06-QC ET ST31-10-I06-QC
ETV ST61 ET ET ET ET ET ET ET ET ET
ST61-28-10 ST61-30-10 ST61-40-10 ST61-50-10 ST61-70-13 ST61-100-13 ST61-150-13 ST61-180-13 ST61-200-20
ETV ST61 ATEX ET ET ET ET ET ET ET
ST61-28-10-ATE ST61-30-10-ATE ST61-40-10-ATE ST61-50-10-ATE ST61-70-13-ATE ST61-150-13-ATE ST61-200-20-ATE
ET ET ET ET ET ET ET ET
ST61-28- 10 ST61-30- 10 ST61-40- 10 ST61-50- 10 ST61-70- 13 ST61-100- 13 ST61-150- 13 ST61-180- 13
Continued....
Electric Assembly Tools and Systems 105
Electric Nutrunners
ETV ST61 Ball Retainer
Tensor ST
Angle Models Torque range
Square drive in
Model
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Height mm
Ordering No.
1/2 -
7-35 8-40 10-55 15-80 20-110 30-160 35-180 40-200
5-25 6-29 7-40 10-58 15-80 22-117 26-133 30-154
1090 1090 655 475 350 220 190 185
1.3 1.5 1.5 2.0 2.5 3.0 3.0 3.0
2.9 3.3 3.3 4.5 5.5 6.6 6.6 6.6
440 454 454 466 502 539 539 541
16 18 18 20 23 26 26 27
32 39 39 50 51 58 58 58
8433 2025 50 8433 2029 50 8433 2033 15 8433 2037 36 8433 2040 75 8433 2044 14 8433 2045 72 8433 2047 21
-
6-29 7-35 8-40 10-55 20-95 30-130 30-160 35-180 40-200
4-21 5-25 6-29 7-40 15-70 22-100 22-117 26-133 30-154
1450 1090 1090 655 400 350 220 190 185
1.9 1.9 2.0 2.0 2.1 2.6 3.1 3.1 3.1
4.2 4.2 4.4 4.4 4.5 5.5 6.6 6.6 6.6
463 463 440 440 522 540 540 540 541
18.3 18.3 18.3 18.3 26 26 26 26 26
80 80 80 80 80 80 80 80 80
8433 2023 21 8433 2026 25 8433 2030 08 8433 2033 92 8433 2038 25 8433 2041 53 8433 2044 80 8433 2045 80 8433 2048 27
ETV ST61 Flush Socket ET ET ET ET ET ET ET ET
ST61-30-FS ST61-40-FS ST61-50-FS ST61-70-FS ST61-100-FS ST61-150-FS ST61-180-FS ST61-200-FS
ETV ST61 Hold ET ET ET ET ET ET ET ET ET
Drive
ST61-28-HAD ST61-30-HAD ST61-40-HAD ST61-50-HAD ST61-90-HAD-S ST61-120-HAD ST61-150-HAD ST61-180-HAD ST61-200-HAD
ETV ST61 with Barcode Scanner ET ET ET ET ET ET ET ET
ST61-28-10- CR ST61-28- 10- CR ST61-30-10- CR ST61-30- 10- CR ST61-50-10- CR ST61-50- 10- CR ST61-70-10- CR ST61-70- 10- CR
3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2
6-29 6-29 7-35 7-35 10-55 10-55 15-80 15-80
4-21 4-21 5-25 5-25 7-40 7-40 10-58 10-58
1450 1450 1090 1090 655 655 475 475
1.4 1.4 1.4 1.4 1.6 1.6 2.1 2.1
3.2 3.2 3.2 3.2 3.6 3.6 4.8 4.8
440 440 440 440 454 454 466 466
14 14 15.5 15.5 18 18 20 20
42 42 42 42 47 47 58 58
8433 2023 46 8433 2023 55 8433 2026 66 8433 2026 72 8433 2034 67 8433 2034 75 8433 2037 55 8433 2037 61
3/8 1/2 1/2 1/2 1/2 3/4
16-55 20-80 20-100 30-160 35-180 40-200
12-40 15-58 15-80 22-117 26-133 30-154
1090 790 540 380 310 300
1.8 2.3 2.7 3.2 3.2 3.2
3.9 5.0 5.9 7.0 7.0 7.0
473 485 522 555 555 556
18 20 22.5 26 26 27
48 58 60 65 65 70
8433 2051 55 8433 2053 48 8433 2056 82 8433 2060 12 8433 2062 31 8433 2063 42
3/8 1/2 1/2 1/2 1/2
16-55 20-80 20-100 30-160 35-180
12-40 15-58 15-80 22-117 26-133
1090 790 540 380 310
1.8 2.3 2.7 3.3 3.2
3.9 5.0 5.9 7.0 7.0
473 485 522 555 555
18 20 22.5 25.5 25.5
48 58 60 65 65
8433 2052 36 8433 2054 62 8433 2058 24 8433 2060 97 8433 2062 43
-
20-100 35-180 40-200
15-80 26-133 30-154
540 310 300
2.7 3.2 3.2
5.9 7.0 7.0
522 555 557
23 26 28
51 58 58
8433 2058 68 8433 2062 50 8433 2064 59
-
16-55 20-95 30-130 30-160 35-180 40-200
12-40 15-70 22-100 22-117 26-133 30-154
1090 665 540 365 310 300
2.3 2.4 2.8 3.3 3.3 3.3
5.0 5.1 6.0 7.0 7.0 7.0
473 540 560 560 560 561
18.5 26 26 26 26 28
80 80 80 80 80 81
8433 2052 80 8433 2056 03 8433 2058 65 8433 2061 81 8433 2062 60 8433 2065 09
1/2 3/4
20-110 40-200
15-80 30-154
540 300
2.7 3.2
5.9 7.0
672 708
22.5 27
60 70
8433 2059 36 8433 2065 29
ETV ST81 ET ET ET ET ET ET
ST81-50-10 ST81-70-13 ST81-100-13 ST81-150-13 ST81-180-13 ST81-200-20
ETV ST81 Ball Retainer ET ET ET ET ET
ST81-50- 10 ST81-70- 13 ST81-100- 13 ST81-150- 13 ST81-180- 13
ETV ST81 Flush Socket ET ST81-100-FS ET ST81-180-FS ET ST81-200-FS
ETV ST81 Hold ET ET ET ET ET ET
Drive
ST81-50-HAD ST81-90-HAD ST81-120-HAD ST81-150-HAD ST81-180-HAD ST81-200-HAD
ETV ST81 Extended
Electric Nutrunners
ET ST81-100-13-L150 ET ST81-200-20-L150
Continued....
106 Electric Assembly Tools and Systems
Angle Models
Model
Tensor ST Torque range
Square drive in
Nm
ft lb
Speed r/min
1/2 1/2 3/4 3/4 3/4 3/4 1
20-100 50-180 50-200 65-270 90-370 110-450 150-600
15-74 37-133 37-147 48-199 66-273 81-332 111-443
920 575 485 380 280 230 151
1/2 1/2 3/4 3/4 3/4 3/4 1
20-100 50-180 50-200 65-270 90-370 110-450 150-600
15-74 37-133 37-147 48-199 66-273 81-332 111-443
150-600 250-1000 325-1500 325-1500 500-2000 1131-4000
Weight lb
Length mm
CS distance mm
Height mm
Ordering No.
4.2 4.2 4.4 7.3 7.3 10.6 10.6
9.3 9.3 9.7 16.1 16.1 23.4 23.4
572 600 602 672 672 715 715
22.5 25.3 27.5 32.9 32.9 54.0 54.0
44 47 47 62 62 76 76
8433 2080 10 8433 2080 52 8433 2080 92 8433 2081 23 8433 2082 26 8433 2082 81 8433 2083 56
920 575 485 380 280 230 150
4.2 4.2 4.4 7.3 7.3 10.6 10.6
9.3 9.3 9.7 16.1 16.1 23.4 23.4
572 600 602 672 672 715 715
23 25 28 33 33 54 54
44 47 47 62 62 76 76
8433 2080 30 8433 2080 63 8433 2080 93 8433 2081 45 8433 2082 48 8433 2082 90 8433 2083 69
111-443 184-734 240-1100 240-1100 370-1475 834-2950
132 77 23 48 35 21.8
7.6 11.3 12 19 19 21.5
16.8 24.3 26 42 42 47
613 679 625 719 719 710
34 40 43 71 71 71
143 191 257 233 231 350
8433 2083 62 8433 2084 05 8433 2084 65 8433 2084 70 8433 2084 80 8433 2084 90
111-443 184-734
132 77
7.6 11.3
16.8 24.3
613 679
34 40
143 191
8433 2083 96 8433 2084 10
kg
ETV ST101 ET ET ET ET ET ET ET
ST101-100-13 ST101-180-13 ST101-200-20 ST101-270-20 ST101-370-20 ST101-450-20 ST101-600-25
ETV ST101 Fan ET ET ET ET ET ET ET
ST101-100-13-F ST101-180-13-F ST101-200-20-F ST101-270-20-F ST101-370-20-F ST101-450-20-F ST101-600-25-F
ETV ST101 Torque Multiplier ET ET ET ET ET ET
ST101-600-TM ST101-1000-TM ST101-1500-25-TM ST101-1500-38-TM ST101-2000-38-TM ST101-4000-38-TM
3/4 1 1 1 1/2 1 1/2 1 1/2
ET ST101-600-TM-F ET ST101-1000-TM-F
3/4 1
150-600 250-1000
Electric Nutrunners
ETV ST101 Torque Multiplier/Fan
Electric Assembly Tools and Systems 107
Tensor ST
Straight Models
ETD ST ETD ST inline tools.
z
Torque range from 1 to 4000 Nm.
z
Tensor ST complements the S range by ensuring extremely high levels of productivity and better operator feedback.
z
Model
Torque range
Square drive in
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Spline/ Mounting
3/8 3/8
1-5 2-10
1.1-3.6 2.2-7.2
2825 1200
0.9 1.1
2.0 2.4
388 388
24 24
/1 /1
8433 2112 42 8433 2114 86
3/8 3/8
1-5 2-10
1.1-3.6 2.2-7.2
2825 1200
0.9 1.1
2.0 2.4
437 437
24 24
/ 13 / 13
8433 2111 34 8433 2113 79
3/8
1-5
1.1-3.6
2825
1.1
2.4
437
24
/ 13
8433 2113 44
1/4
1-5
1.1-3.6
2825
0.9
2.0
350
24
/ 14
8433 2112 87
3/8 3/8 3/8 1/2 1/2 1/2
4-16 5-22 6-35 10-55 15-80 20-95
3-12 3.6-16 4.4-25 7.3-40 12-58 15-70
2250 1700 1020 740 505 410
1.4 1.4 1.4 1.9 2.3 2.3
3.1 3.1 3.1 4.2 5.0 5.0
438 438 429 474 491 491
24 24 24 24 26.5 26.5
/1 /1 /1 2/2 2/2 2/2
8433 2120 91 8433 2122 62 8433 2125 06 8433 2128 79 8433 2132 51 8433 2136 22
3/8 3/8 3/8 1/2 1/2 1/2 1/2
4-16 5-20 6-35 10-55 15-80 20-95 25-125
3-12 3.6-15 4.4-25 7.3-40 12-58 15-70 19-95
2250 1700 1020 740 505 410 305
1.5 1.5 1.5 2.1 2.4 2.4 2.4
3.3 3.3 3.3 4.6 5.4 5.4 5.4
477 477 468 501 518 518 518
24 24 24 24 26.5 26.5 26.5
2/2 2/2 2/2 3/5 3/5 3/5 3/5
8433 2120 43 8433 2121 55 8433 2123 80 8433 2127 54 8433 2131 27 8433 2134 99 8433 2138 68
1/4
4-16
3-12
2250
1.4
3.1
430
24
/1
8433 2121 36
1/2 1/2 1/2 1/2 1/2
10-30 16-50 15-70 20-95 25-125
7-22 12-37 12-51 15-70 19-91
1700 1230 880 675 505
1.8 2.1 2.5 2.5 2.5
4.0 4.6 5.5 5.5 5.5
450 493 510 510 510
24 24 26.5 26.5 26.5
/1 2/2 2/2 2/2 2/2
8433 2151 93 8433 2153 34 8433 2156 03 8433 2158 14 8433 2160 25
3/8 1/2 1/2 1/2 1/2
10-30 16-50 15-70 20-95 25-125
7-22 12-37 12-51 15-70 19-91
1700 1230 880 675 505
1.9 2.3 2.6 2.6 2.6
4.2 5.0 5.8 5.8 5.8
488 520 538 538 538
24 24 26.5 26.5 26.5
2/2 3/5 3/5 3/5 3/5
8433 2151 21 8433 2152 72 8433 2154 98 8433 2157 25 8433 2159 53
Ordering No.
ETD ST31 ETD ST31-05-10 ETD ST31-10-10
ETD ST31 Telescopic ETD ST31-05-10-T25 ETD ST31-10-10-T25
ETD ST31 Ball Retainer Telescopic ETD ST31-05- 10-T25
ETD ST31 Female Hex ETD ST31-05-I06
ETD ST61 ETD ST61-15-10 ETD ST61-20-10 ETD ST61-30-10 ETD ST61-50-13 ETD ST61-70-13 ETD ST61-90-13
ETD ST61 Telescopic ETD ST61-15-10-T25 ETD ST61-20-10-T25 ETD ST61-30-10-T25 ETD ST61-50-13-T25 ETD ST61-70-13-T25 ETD ST61-90-13-T25 ETD ST61-120-13-T25
ETD ST61 Female Hex ETD ST61-15-I06
ETD ST81
Electric Nutrunners
ETD ST81-30-10 ETD ST81-50-13 ETD ST81-70-13 ETD ST81-90-13 ETD ST81-120-13
ETD ST81 Telescopic ETD ST81-30-10-T25 ETD ST81-50-13-T25 ETD ST81-70-13-T25 ETD ST81-90-13-T25 ETD ST81-120-13-T25
Continued....
108 Electric Assembly Tools and Systems
Straight Models
Model
Tensor ST Torque range
Weight
Square drive in
Nm
ft lb
Speed r/min
kg
lb
1/2 1/2 3/4 3/4 3/4 3/4 1 1 1
25-100 30-120 30-150 50-200 70-300 120-500 150-750 250-1000 300-1200
18-73 22-88 22-109 36-146 51-221 88-368 109-553 184-737 220-885
1043 875 685 500 345 204 143 100 81
3.8 3.8 7.5 7.5 7.5 8.3 9.1 9.7 12
8.4 8.4 16.5 16.5 16.5 18.5 20.3 21.6 26
1/2 1/2 3/4 3/4 3/4 3/4 1 1 1 1 1/2 1 1/2 1 1/2 1 1/2
25-100 30-120 30-150 50-200 70-300 120-500 150-750 250-1000 300-1200 500-2000 500-2000 1000-4000 1000-4000
18-73 22-88 22-109 36-146 51-221 88-368 109-553 184-737 220-885 370-1475 370-1475 735-2950 735-2950
1043 875 685 500 345 204 143 100 81 48 48 25 25
3.8 3.8 7.5 7.5 7.5 8.3 9.1 9.7 12 17 17 22 22
1/2 1/2 3/4 3/4 3/4 3/4 1 1
25-100 30-120 30-150 50-200 70-300 120-500 150-750 250-1000
18-73 22-88 22-109 36-146 51-221 88-368 109-553 184-737
1043 873 685 500 345 204 143 100
1/2 1/2 3/4 3/4 3/4 3/4 1 1 1 1 1 1/2 1 1/2 1 1/2 1 1/2
25-100 30-120 30-150 50-200 70-300 120-500 150-750 250-1000 300-1200 300-1200 500-2000 500-2000 1000-4000 1000-4000
18-73 22-88 22-109 36-146 51-221 88-368 109-553 184-737 220-885 220-885 370-1475 370-1475 735-2950 735-2950
1043 873 685 500 345 204 143 100 81 81 48 48 25 25
Length mm
CS distance mm
Spline/ Mounting
Ordering No.
631 631 706 706 706 717 681 708 787
30.5 30.5 33 33 33 33 45 45 47
7
8433 2179 00 8433 2180 22 8433 2181 36 8433 2182 05 8433 2182 70 8433 2183 28 8433 2184 40 8433 2185 60 8433 2196 10
8.4 8.4 16.5 16.5 16.5 18.5 20.3 21.6 26 37 37 48 48
631 631 706 706 706 717 681 708 787 742 742 823 823
30.5 30.5 33 33 33 33 45 45 47 68 68 68 68
8 8
8433 2179 05 8433 2180 28 8433 2181 40 8433 2182 10 8433 2182 72 8433 2183 30 8433 2184 50 8433 2185 70 8433 2186 10 8433 2187 22 8433 2197 22 8433 2187 40 8433 2197 40
3.9 3.9 7.6 7.6 7.6 8.4 9.2 9.8
8.6 8.6 16.8 16.8 16.8 18.5 20.3 21.6
656 656 656 756 756 768 727 754
30.5 30.5 30.5 33 33 37 45 45
-
8433 2179 10 8433 2180 32 8433 2181 46 8433 2182 23 8433 2182 82 8433 2183 38 8433 2184 56 8433 2185 78
3.9 3.9 7.6 7.6 7.6 8.4 9.2 9.8 12 12 17 17 22 22
8.6 8.6 16.8 16.8 16.8 18.5 20.3 21.6 26 26 37 37 48 48
656 656 656 756 756 769 769 755 844 844 840 840 921 921
30.5 30.5 30.5 33 33 37 45 45 47 47 68 68 68 68
7 8 8
8433 2179 15 8433 2180 48 8433 2181 59 8433 2182 45 8433 2182 91 8433 2183 49 8433 2184 69 8433 2185 89 8433 2186 12 8433 2196 12 8433 2187 20 8433 2197 20 8433 2187 42 8433 2197 42
ETD ST101 ETD ST101-100-13 ETD ST101-120-13 ETD ST101-150-20 ETD ST101-200-20 ETD ST101-300-20 ETD ST101-500-20 ETD ST101-750-25 ETD ST101-1000-25 ETD ST101-1200-25-S
ETD ST101 Fan ETD ST101-100-13-F ETD ST101-120-13-F ETD ST101-150-20-F ETD ST101-200-20-F ETD ST101-300-20-F ETD ST101-500-20-F ETD ST101-750-25-F ETD ST101-1000-25-F ETD ST101-1200-25-F ETD ST101-2000-38-F ETD ST101-2000-38-S-F ETD ST101-4000-38-F ETD ST101-4000-38-S-F
ETD ST101 Telescopic ETD ST101-100-13-T25 ETD ST101-120-13-T25 ETD ST101-150-20-T40 ETD ST101-200-20-T40 ETD ST101-300-20-T40 ETD ST101-500-20-T40 ETD ST101-750-25-T50 ETD ST101-1000-25-T50
ETD ST101-100-13-T25-F ETD ST101-120-13-T25-F ETD ST101-150-20-T40-F ETD ST101-200-20-T40-F ETD ST101-300-20-T40-F ETD ST101-500-20-T40-F ETD ST101-750-25-T50-F ETD ST101-1000-25-T50-F ETD ST101-1200-25-T50-F ETD ST101-1200-25-T50-S-F ETD ST101-2000-38-T50-F ETD ST101-2000-38-T50-S-F ETD ST101-4000-38-T50-F ETD ST101-4000-38-T50-S-F
Electric Nutrunners
ETD ST101 Telescopic Fan
Electric Assembly Tools and Systems 109
Tensor ST
Pistol Grip Models
ETP ST ETP ST is a pistol grip model for handheld applications. z Torque range from 1 to 20 Nm. z
Female hex drive for bits.
z
Low weight and ergonomic grip. Easy to access, reverse button.
z z
Operator friendly, feedback signals with sound and lights.
z
Model
Torque range
Square drive in
Nm
ft lb
Speed r/min
3/8 1/4 3/8 1/4 3/8 1/4
1-5 1-5 3-11 3-11 5-20 5-20
0.7-3.6 0.7-3.6 2.2-8.0 2.2-8.0 3.6-15.0 3.6-15.0
1-5 1-5 3-11 3-11 5-20 5-20
0.7-3.6 0.7-3.7 2.2-8.0 2.2-8.0 3.6-15.0 3.6-15.0
Weight kg
lb
Length mm
Height mm
Ordering No.
2820 2820 1210 1210 677 677
0.75 0.75 0.8 0.8 0.91 0.91
1.7 1.7 1.8 1.8 2 2
197 197 197 197 235 235
179 179 179 179 179 179
8433 2211 03 8433 2212 19 8433 2213 48 8433 2214 63 8433 2216 95 8433 2217 11
2820 2820 1210 1210 677 677
0.87 0.87 0.92 0.92 1.03 1.03
2 2 2.1 2.1 2.3 2.3
197 197 197 197 237 237
205 205 205 205 205 205
8433 2211 13 8433 2212 29 8433 2213 58 8433 2214 73 8433 2217 05 8433 2217 26
ETP ST32 ETP ST32-05-10 ETP ST32-05-I06 ETP ST32-10-10 ETP ST32-10-I06 ETP ST32-20-10 ETP ST32-20-I06
ETP ST32 with Barcode Scanner ETP ST32-05-10BCR ETP ST32-05-I06BCR ETP ST32-10-10BCR ETP ST32-10-I06BCR ETP ST32-20-10BCR ETP ST32-20-I06BCR
3/8 1/4 3/8 1/4 3/8 1/4
Tensor ST Revo
Pistol Grip Models
Electric Nutrunners
ST Revo z Unique and patented 360o swivel with transducer. z Ultra-compact size improves access. z Reduced weight means less need for % z Display on tool gives direct feedback of tightening result. z Program selection is made directly on tool. z Ideal for handheld application or fixtures with reduced space. z Torque range from 60-4000 Nm.
Model
Square drive in
Torque range
Weight
Nm
ft lb
Speed r/min
kg
60-200 150-500 220-750 300-1000 450-1500 600-2000 900-3000 1200-4000
45-145 110-365 160-550 220-735 332-1106 442-1475 664-2212 885-2950
396 186 132 99 47 38 24 20
5.2 5.9 6.2 6.4 8.8 11.5 14.8 15
lb
Length mm
CS distance mm
Spline
Ordering No.
303 334 353 364 402 454 476 481
32.5 33.5 33.5 33.5 43.5 48 59 59
3 4 5 5 9 7 8 8
8433 2302 02 8433 2305 02 8433 2307 52 8433 2310 02 8433 2321 52 8433 2322 02 8433 2323 02 8433 2324 02
Model with fan ETP ST101-200-20-F ETP ST101-500-20-F ETP ST101-750-25-F ETP ST101-1000-25-F ETP ST101-1500-25-F ETP ST101-2000-38-F ETP ST101-3000-38-F ETP ST101-4000-38-F
3/4 3/4 1 1 1 1 1/2 1 1/2 1 1/2
Reaction bar not included for ETP ST101. See accesory pages.
110 Electric Assembly Tools and Systems
11.5 13 13.7 14.1 19.4 25.4 33 33
Crowfoot
Tensor ST
In-Line crowfoot tools
Dimensions
Torque range Model
Weight Length lb mm
Speed r/min
kg
4-13 1429 4-17 1189 4-20 767 14-66 316 22-100 217 19-81 250 17-77 256 24-110 197
1.9 1.8 1.9 4.1 4.3 4.2 4.2 4.4
Nm
ft lb
A/F mm
A mm
B C mm mm
D mm
E mm
F mm
10 12 12 21 18 19 20 22
34 34 34 46 46 46 46 48
15 10 15 20 32 28 20 33
36.7 59.2 82.2 51.9 54.3 102 45.5 71 94 74.5 44 158.8 74.8 146.5 157.8 69.6 74.9 151.6 82.5 49.6 169 77.5 84 161.5
G H R mm mm mm
Ordering No.
ETC ST61 ETC ST61-18-10-LI3 ETC ST61-20-12-LI3 ETC ST61-28-12-LI3 ETC ST61-90-21-LI3 ETC ST61-120-18-LI3 ETC ST61-100-19-LI3 ETC ST61-100-20-LI3 ETC ST61-150-22-LI3
5-18 6-23 6-28 20-90 30-136 26-110 23-105 33-150
4.2 4 4.2 9 9.5 9.2 9.2 9.7
523 542 526 684 684 678 695 688
12.5 15 12.5 16 11.5 13.5 17.5 14
35 35 35 64 64 64 64 64
22 31 30 40 38 36 45 40
10 14.5 13 20 19 18 22.5 20
8433 2311 11 8433 2311 17 8433 2311 14 8433 2311 44 8433 2311 38 8433 2311 35 8433 2311 50 8433 2311 47
Offset crowfoot tools
Dimensions
AF
H
G
R
A
C
D E F F1
Torque range Model
Nm
ft lb
Speed Weight Length A/F r/min kg lb mm mm
A B C mm mm mm
D mm
E mm
F mm
G mm
H R mm mm
F1 mm
Ordering No.
14.55 32.8 62 84 71.6 93.6 24.8 46.8 18.2 40.2 27 51 31.8 55.8 100.8 132 91.2 122.4 32 63.2 34.8 66
42.8 97 108.1 61.3 50.5 66 72.3 152 140.4 82.2 86
57.8 117.5 128.6 81.8 71 88.5 94.8 178 166.4 108.2 112
36.5 44 44 44 44 48 48 62.5 62.5 62.5 62.5
22 30 31 31 29 30 33 40 36 38 40
61.1 119 130.1 83.3 72.5 90 96.3 183.3 171.7 113.5 117.3
8433 2310 09 8433 2310 12 8433 2310 15 8433 2310 18 8433 2310 24 8433 2310 27 8433 2310 30 8433 2310 45 8433 2310 36 8433 2310 39 8433 2310 48
42 21 128.2 45 22.5 135.5
8433 2310 51 8433 2310 57
ETC ST61-18-10-LO3 ETC ST61-28-12-LO5 ETC ST61-20-13-LO5 ETC ST61-40-14-LO3 ETC ST61-40-3/8-LO3 ETC ST61-50-16-LO3 ETC ST61-80-17-LO3 ETC ST61-90-21-LO5 ETC ST61-100-19-LO5 ETC ST61-140-18-LO3 ETC ST61-150-21-LO3
4-18 3-13 1450 1.5 5-28 4-20 1090 2 5-23 4-17 1090 1.7 8-44 6-32 655 2 8-40 6-29 655 2.1 12-64 9-47 475 2.5 16-80 12-59 350 3.1 24-90 17-66 227 4.2 21-110 15-81 227 4.4 28-140 20-103 190 4 32-150 23-110 185 4
3.3 4.4 3.7 4.4 4.6 5.5 6.8 9.2 9.7 8.8 8.8
469 533 534 497 486 512 534 664 653 595 596
10 12 13 14 3/8 16 17 21 19 18 21
60.3 69.5 57.5 69.5 90.3 77.8 81 89.4 96.9 96.9 99.7
15 15 10 18 36 24 27 20 28 32 33
10 13 14.5 14.5 10.3 15 16.5 20 18 19 20
ETC ST101 ETC ST101-200-21-LO3 52-215 38-158 ETC ST101-200-22-LO3 52-200 38-147
380 9.3 20.5 731 380 9.3 20.5 738
21 148.8 22 139.8
40 32.75 70.4 91.4 125.4 75.3 37 38.55 76.2 98.7 132.7 75.3
Electric Assembly Tools and Systems 111
Electric Nutrunners
ETC ST61
Tensor ST
Tube Nut
In-Line tube nut tools
Dimensions R
R1
Torque range Model
Nm
ft lb
Speed Weight Length A/F A B C r/min kg lb mm mm mm mm mm
D mm
E mm
F mm
2250 1705 1705 1630 1278 1278 767 772 761 371 267 267
22.7 27.3 27.3 27.9 34.1 31.9 43.7 34.3 52 49.3 53.8 64.4
21.6 25.4 25.4 26.1 31.1 29.7 29.3 31.4 47.3 44.6 38.8 56.5
60 66.6 66.6 67.8 81.5 78.6 96.5 83 113.7 111 137.2 148.9
G H mm mm mm
R R1 mm mm
Ordering No.
ETO ST61 ETO ST61-8-8-LI3 3-8.5 2.2-6.2 ETO ST61-12-8-LI3 4-12 3-9 ETO ST61-15-8-LI3 4-14 3-10 ETO ST61-15-10-LI3 4-15 3-11 ETO ST61-18-10-LI3 5-18 3.6-13 ETO ST61-20-10-LI3 5-20 3.7-14.7 ETO ST61-28-12-LI3 6-28 4.4-20.6 ETO ST61-30-12-LI3 6-33 4.4-24.3 ETO ST61-35-16-LI3 6-35 4.4-25.8 ETO ST61-50-19-LI3 15-60 11-44 ETO ST61-80-19-LI3 21-80 15-59 ETO ST61-100-21-LI3 21-100 15.5-73.7
1.7 1.7 1.8 1.8 1.8 1.9 2.3 2.3 2.5 3.6 4.1 4.4
3.7 3.7 4 4 4 4.2 5.1 5.1 5.5 7.9 9 9.7
499 505 505 506 522 519 558 544 578 638 662 674
8 8 8 10 10 10 12 12 16 19 19 21
32 32 32 32 34 34 43 43 46 46 46 46
11 10 12 12 11 14 11 18 11 18 18 20
12.25 13 11 11 14.5 13 17.5 14 20.8 17 17 16
4.6 10.1 706
24
46
20 16
33.5 33.5 33.5 33.5 35 35 40 40 45 45 64 64
29 31 31 32 38 38 50 40 55 59 59 76
6 7 7 8 8 8 10.4 10.4 12.5 14 17 18
7.8 9.8 9.8 10.3 11.9 11.2 15 12.4 17.2 17.2 20.1 22.3
10 11.5 11.5 14 15 14 31 25 32 32 32 32
8433 2311 53 8433 2311 56 8433 2311 59 8433 2311 62 8433 2311 68 8433 2311 64 8433 2311 77 8433 2311 74 8433 2311 83 8433 2311 86 8433 2311 92 8433 2311 95
ETO ST81 ETO ST81-100-24-LI3 39-110
28-81
240
71.3 50.6 160.4 64
77 20.5 24.6 33
8433 2311 98
Offset tube nut tools
Dimensions G
H
AF
R
R1
A
C
D E F F1
Electric Nutrunners
Model
Torque range Speed Weight Length A/F A B C Nm ft lb r/min kg lb mm mm mm mm mm
D E mm mm
F mm
G H R1 R F1 mm mm mm mm mm mm
Ordering No.
ETO ST31 ETO ST31-12-10-LO3 ETO ST31-12-10-LO5
4-14 1.5-10.3 3-12 2.2-8.8
545 1.4 545 1.5
3.1 437 3.3 473
10 63.3 12 6.9 25.1 34.9 49.9 36.5 31 10 61.8 10 42.7 60.9 70.7 85.7 36.5 31
4 3.5 3.5 4.2 4.6 6.2 5.9 9.7 9.9
12 12 12 13 13 17 21 21 27
7 7
9.8 11.5 53.2 8433 2310 63 9.8 11.5 89 8433 2310 66
ETO ST61 ETO ST61-18-12-LO5 ETO ST61-18-12-LO3 ETO ST61-20-12-LO3 ETO ST61-28-13-LO3 ETO ST61-33-13-LO5 ETO ST61-50-17-LO5 ETO ST61-55-21-LO3 ETO ST61-100-21-LO3 ETO ST61-100-27-LO3
4-18 3-13.2 5-18 3.7-13.2 5-20 3.7-14.7 6-28 4.4-20.6 7-33 5.2-24.3 10-50 7.3-37 11-55 8.1-40.5 23-100 17-74 23-100 17-74
1450 1090 1450 1090 655 475 475 227 227
1.8 1.6 1.6 1.9 2.1 2.8 2.7 4.4 4.5
112 Electric Assembly Tools and Systems
511 470 466 488 524 552 515 588 597
62 64 64 65 72.5 80 73.8 97.8 95.8
11 11 14 11 18 18 12 20 20
51 9.4 7 12.8 53.3 66.8 18 20.6 23.2
73 84.9 31.4 43.8 29 40.2 36.8 51.8 75.3 87.7 90.8 105.8 49.2 69.3 54.6 76.9 60 84.6
105.4 64.3 60.7 74.3 108.2 128.3 96.8 110.9 118.6
44 44 44 48 44 48 62.5 75.3 73.5
38 38 38 50 40 50 59 76 77
8 8.5 8 10.4 10.4 12 16 18 20.5
11.9 12.4 11.2 15 12.4 15 20.1 22.3 24.6
15 16 14 31 25 31 32 32 33
106.9 65.8 62.2 75.8 109.7 129.8 100.6 114.6 121.4
8433 2310 75 8433 2310 78 8433 2310 72 8433 2310 84 8433 2310 81 8433 2310 87 8433 2310 93 8433 2310 99 8433 2311 02
Angle Models
Tensor SR
ETV SR SR Angle tools are extremely fast, compact and easy to operate. z ?)' % z ? " % z
Front LED´s give better operator feedback. z Torque range from 2.5 to 25 Nm. z
Torque range Model
ET SR21-12-10 ET SR21-25-10
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
2.5-12 5-25
1.9-8.9 3.7-18.5
1350 1000
1.1 1.2
2.4 2.6
297 297
CS distance mm
14 14
Straight Models
Spline/ Mounting
Ordering No.
-
8436 4120 12 8436 4120 25
Tensor SR
ETD SR SR Straight tools are ideal for hand
tions. z Torque range from 1.4 to 16 Nm. z
Front light guide is integrated. Push-to-start mechanism.
z
Torque range Model
ETD SR21-07-I06-PS ETD SR21-16-I06-PS
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Spline/ Mounting
Ordering No.
1.5-7 3.5-16
1.0-5.2 2.6-11.8
2090 1460
0.9 1.0
1.9 2.2
259 276
24 24
-
8436 4220 07 8436 4220 16
Electric Assembly Tools and Systems 113
Electric Nutrunners
z
Tensor STR
Pistol Grip Models
ETP STR The STR61 is available in two models, Standard tool and Cable on Top tool. z New D-grip handle gives more robustness, safety and less heat transfer. z Speed increased by up to 45 compared to Tensor S range. z eight reduced by up to 45 compared to Tensor S pistol grip range. z Torque range from 5 to 125 Nm. z Easy to mount tool accessories such as scanner and parameter selector. z Optional operation handle is available. z
Torque range Model
ETP STR61-20-10 ETP STR61-30-10 ETP STR61-50-13 ETP STR61-70-13 ETP STR61-90-13 ETP STR61-120-13
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Ordering No.
5-22 6-32 10-55 14-80 20-95 24-125
3.7-16.2 4.4-23.5 7.4-40.6 10.3-59 14.7-70.4 17.7-89.4
2100 1530 820 560 450 380
2.87 2.87 3.75 4.41 4.41 4.41
1.3 1.3 1.7 2.0 2.0 2.0
244 244 282 298 298 298
24 24 24 26.5 26.5 26.5
8436 6360 20 8436 6360 30 8436 6360 50 8436 6360 70 8436 6360 90 8436 6360 12
5-22 6-32 10-55 14-80 20-95 24-125
3.7-16.2 4.4-23.5 7.4-40.6 10.3-59 14.7-70.4 17.7-89.4
2100 1530 820 560 450 380
3.75 3.75 4.63 5.29 5.29 5.29
1.7 1.7 2.1 2.4 2.4 2.4
296 296 334 350 350 350
24 24 24 26.5 26.5 26.5
8436 6368 20 8436 6368 30 8436 6368 50 8436 6368 70 8436 6368 90 8436 6368 12
COT-version ETP STR61-20-10 COT ETP STR61-30-10 COT ETP STR61-50-13 COT ETP STR61-70-13 COT ETP STR61-90-13 COT ETP STR61-120-13 COT
Electric Nutrunners
For reaction bars and mounting brackets, see accessory pages.
114 Electric Assembly Tools and Systems
Tensor
Accessories
Optional Accessories Tensor ST/SR/STR Model
Ordering No.
Tool cable 2m 4220 2636 02 3m 4220 2636 03 5m 4220 2636 05 7m 4220 2636 07 10 m 4220 2636 10 15 m 4220 2636 15 Cables with 90 degrees connector 2m 4220 3891 02 3m 4220 3891 03 5m 4220 3891 05 7m 4220 3891 07 10 m 4220 3891 10 15 m 4221 3891 15 Spiral cable length/stretched length 3m/4m 4220 2757 03 7m/8m 4220 2757 07 10 m / 12 m 4220 2757 10 Cable protection 4220 2977 90
ST/SR/STR Cable
ST/SR/STR Cable protection
ST/SR/STR Spiral cable
ST/SR/STR Cable with 90 degrees connector
Extension cable 5m 4220 1007 05 10 m 4220 1007 10 15 m 4220 1007 15 < # 5m 4220 1563 05 10 m 4220 1563 10 15 m 4220 1563 15
Tensor DS Model
Tool cable 2m 3m 5m 7m 10 m 15 m Extension cable 5m 10 m 15 m
Ordering No.
4220 4380 02 4220 4380 03 4220 4380 05 4220 4380 07 4220 4380 10 4220 4380 15 4220 2047 05 4220 2047 10 4220 2047 15
DS Tool cable
Tensor ES Model
Ordering No.
Electric Nutrunners
Round cables for ES21 2m 4220 4204 02 3m 4220 4204 03 5m 4220 4204 05 7m 4220 4204 07 10 m 4220 4204 10 15 m 4220 4204 15 Flat cables for ES61 3m 4220 4339 03 5m 4220 4339 05 7m 4220 4339 07 10 m 4220 4339 10 15 m 4220 4339 15 Extension cables for all cables 3m 4220 4393 03 5m 4220 4393 05 10 m 4220 4393 10 15 m 4220 4393 15 25 m 4220 4393 25 Suspension yoke cable for ES21 Suspension yoke cable 4210 1810 00
Electric Assembly Tools and Systems 115
Accessories
Tensor
Optional Accessories Tool extensions Model
ET ES61-70/100 ETD/ET DS4, ET ES61-25/30/40/50 ETD DS7 20-30 ET DS7 30-50 ETD/ET DS4 ETD/ET DS7 50-200 ETD/ET DS9 270-370, ST101 270-1000 ETD DS9 450-600, ST101 600 ET ST31 15-20 ET ST61 20-30 ET ST61 40-50 ET ST61 70 ET ST61 100-200
Supported extensions Tensor ST/SR
SR21, ET ST31 20, ST61 28-30 ET ST61ST81 40-50 ET ST61/ST81 70 ET ST61/81/101 150-180 ET ST61 200 ET ST81/101 200
Length
Ordering No.
150 150 150 150 100 150 150 150 150 150 150 150 150
4220 1132 80 4220 1131 80 4220 1131 80 4220 1131 80 4220 1131 86 4220 1714 80 4220 1585 80 4220 1585 85 4220 2903 80 4220 2903 96 4220 2903 95 4220 2903 97 4220 2903 91
Tool extension
154 mm Tensor DS
Tensor ES
4220 3869 90 4220 3868 90
ET ES61-40/50 ET ES61-70
4220 2209 91 4220 2596 91 4220 4125 90 4220 4125 82 4220 4125 91
ET DS2/DS7 20-30 ET DS7/DS9 40-50 ET DS7/DS9 70
Ordering No.
ET ES61-25/ 30
ET ES61-100
Supported extensions
? < # Model
ET ES61-40/50 ET ES61-70/100 ET ST61 30, ET ST61/81 200 ET ST61 40-50 ET ST61/81 70 ET ST61/81 100 ET ST61/81 150-180 ET ST10 180 ET ST10 200-600 ETP ST32 20 106 CR
Ordering No.
4220 1677 92 4220 4722 80 4220 1677 91 4220 1677 93 4220 1677 95 4220 1678 97 4220 1678 90 4220 1677 99 Included 4220 3491 00
Reaction plate
Covers for standard sockets
Electric Nutrunners
Model
ETD ES61-18/ 25/ 30 ETD ES61-50 ET ST61 28, ET ES61-25 ET ST61 30, ET ES61-30 ET ST 100, ET ES61-100 ET ST 150-180 ET ST 40-50, ET ES61-40/50 ET ST 70, ET ES61-70 ET ST 61/81/101 200, DS7 200 ET DS9/ST101 270-370 ETD DS7 50-120, ETD ST61/81 50-120 ETD DS7 20/30/120, ETD ST61 15/20/30 ET ST31 20, SR21
116 Electric Assembly Tools and Systems
Ordering No
4220 3251 02 4220 3251 03 4220 3154 03 4220 3154 04 4220 3154 05 4220 3154 06 4220 1995 05 4220 1993 03 4220 3154 07 4220 3154 08 4220 3251 00 4220 3251 02 4220 3154 03
Cover for standard sockets
Tensor
Accessories
Optional Accessories Lever Tensor DS / ST / SR Model
Ordering No.
Lever, DS Lever, ST Spoon lever, SR21 Extended lever, DS Extended lever, ST Lock-off lever, DS Lock-off lever, ST
4220 1642 80 4220 3511 81 4220 4338 83 4220 1642 85 4220 3511 85 4220 2356 80 4220 3511 83
Lock-off lever
Reaction bars and mounting brackets Number
Spline type
1 2 Spline type 2 3 4 5 Spline type 3 6 7 8 Spline type 6 9 10 11 Spline type 7 12 Spline type 8 13 14 For model ETD ST10 120 ETD ST10 200/300/500 ETD ST10 750/1000 ETP STR61 20/30 ETP STR61 50/70/90/120, ETD ES61-18/25/30 ETD ES61-50
Type
L/W/H
Ordering No.
racket racket Triangular ar racket Triangular ar racket Triangular ar racket racket racket racket
100/60/8 70/41/14 73/72/14 270/35/14 100/50/12 82/80/12 400/29/12 200/100/15 112/109/15 560/80/15 250/150/20 250/160/20 100/60/8 100/60/8
4220 1029 00 4210 2134 02 4220 2137 02 4220 1903 00 4210 2219 03 4220 2137 03 4210 2219 80 4220 1200 00 4220 2137 06 4220 1200 01 4220 1445 00 4220 1972 00 4220 1029 01 4220 1029 02
racket racket racket ar ar
150/100/16 200/150/16 200/150/20 250/15/8 270/35/14
4220 3677 00 4220 3677 01 4220 3677 02 4220 4495 00 4220 1903 00
ar
Reaction bar
Mounting bracket
Triangular
4210 2219 80
Mounting bracket is included for some tool models. Please match the number from the table with the tool tables.
Suspension yokes Type
Assembly
Horizontal Horizontal Horizontal Horizontal ertical Horizontal Horizontal Fixed Horizontal Horizontal Fixed Horizontal Fixed ertical ertical
Motor Motor Motor Motor Handle Motor Motor Motor front nut Motor Motor Motor Motor Motor Handle Planetary gear
4220 0987 82 4220 4586 90 4220 1418 96 4220 0987 85 4220 1417 80 4220 1418 93 4220 1154 90 4220 1675 86 4220 0987 90 4220 2657 90 4220 2843 92 4220 0987 90 4220 2843 91 4220 1417 95 4220 1418 91
ertical ertical Swivelling Swivelling Swivelling Tool upside down Fixed, one side Fixed, both sides Swivelling Swivelling Horizontal Adjustable Adjustable Swivelling Swivelling For rear For front
Planetary gear Planetary gear
4220 1418 90 4220 1418 92 4210 3088 86 4210 3088 83 4210 3088 81 4220 3037 00 4220 4334 00 4220 4399 80 4220 4381 80 4220 4394 80 4220 3930 90 4220 4075 90 4220 4075 91 4210 3088 87 4210 3088 81 4220 4410 80 4220 4409 80
a b
Not telescopic. To be used if barcode scanner is mounted.
Motor Motor Motor Gear Gear
Ordering No.
Suspension yokes
Electric Assembly Tools and Systems 117
Electric Nutrunners
Model
ET /ETD ES21 ET /ETD ES61 ETD/ET DS9 ETD/ET DS4/DS7 ETD/ET DS4/DS7/DS9 ETD/ET DS9 ETP DS4/DS7 ETD/ET DS4 ETD/ET DS4/DS7 ET /ETD ST31/61 ET /ETD ST31/61 ET /ETD ST81 ET /ETD ST81 ET /ETD ST31/61 ETD ST10 120-300, ET ST10 270-600 ETD ST10 500-1000 ET ST10 100-200 ETP DS9 350/500 ETP DS9 750 ETP DS9 1500 ETP STR61 ETP STR61 ETP STR61 ETP STR61 20/30/50 ETP STR61 70/90/120 ET ST101a ETP ST101 200-1000 ETP ST101 CR 200-1000 b ETP ST101 750-2000 ETP ST101 3000-4000 SR21 SR21
Accessories
Tensor
Optional Accessories Dual trigger for open end Model
ETV
ETD
Ordering No.
ST61-S ST61-L ST81-S ST81-L ST101
ST31, ST61 05-50 ST61 70-200 ST81 50 ST81 70-180 ST10 100-1000
ST31, ST61 15-30 ST61 50-120 ST81 30 ST81 50-120 ST10 100-1000
4220 3186 90 4220 3186 91 4220 3186 92 4220 3186 93 4220 3186 96
Lever trigger top
Dual trigger for open end 135 deg. Model
ETV
ETD
ST61-S ST61-L ST81-S ST81-L ST101
ST31, ST61 28-50 ST61 70-200 ST81 50 ST81 70-200 ST10 100-1000
ST31, ST61 15-30 ST61 50-120 ST81 30 ST81 50-120 ST10 100-1000
Ordering No.
4220 3311 90 4220 3311 91 4220 3311 92 4220 3311 93 4220 3311 94
Fixtured extensions Model
ET ES61-25/30/40/50 ET ES61-70/100 ET ST10 100, 150, 180, ETD ST10 120 ETD ST10 150, 200, 300 ETD ST10 500
For ext nut Ordering No.
For nut only Ordering No.
4220 2579 90 4220 2469 90 4220 3571 90 4220 3572 90 4220 3573 90
Included
Lever trigger 135 deg.
Included
Protective covers Model
Ordering No.
ET ST31 5-15 ET ST31/ST61 20-30, ET ST31 200 ET ST61 40-50/ST81 50 ET ST61 70/ST81 70 ETP ST31-05 ETP ST31-10 ET ST81/ST10 150-180 ET ST81/ST10 100 ETP ST101 included
4220 2744 05 4220 2744 03 4220 2744 02 4220 2744 04 4220 2744 06 4220 2744 07 4220 2744 10 4220 2744 09 4220 4299 00
Fixtured extension
Torque multiplier reaction bar included Model
Max. torque Nm
Gear ratio
Square in
Square out
Ordering No.
30 50 100 30 45 250 72
4.54 4.62 4.10 16.11 18.50 4.00 21.10
3/8 3/8 1/2 3/8 1/2 3/4 1/2
1/2 3/4 3/4 3/4 1 1 1
8431 0453 53 8433 0310 07 8431 0493 65 8433 0310 28 8433 0311 81 8433 0312 16 8433 0312 20
T-Mult 120 T-Mult 200 T-Mult 400 T-Mult 500 T-Mult 800 T-Mult 1000 T-Mult 1500
Protective cover Tensor ST
Operator handle Model
Electric Nutrunners
ETP STR61 ETP ST101
Ordering No.
Operator handle
4220 4487 80 4220 4522 82
Support handle Model
ET /ETD ES21 ETP DS9 350/500/750/1500 ETP ST31/32 5-10 ETP STR61 ETD SR21 ETP ST101 200/500 included ETP ST101 750/1000 included
118 Electric Assembly Tools and Systems
Ordering No.
4220 2725 83 4220 4374 90 4220 3517 80 4220 4343 80 4220 4347 80 4220 4001 84 4220 4001 83
Support handle
Tensor
Accessories
Optional Accessories Tool holder Model
Ordering No.
ETP ST32
4220 3584 80
Barcode scanner
CAUTION: This device emits CDRH/IEC Class 2 laser radiation. Do not stare into beam.
Model
ETV
ETD
Ordering No.
ST61-S ST61-L ST81-S ST81-L ETP STR61 ETP ST101
ST31, ST61 28-50 ST61 70-200 ST81 50 ST81 70-200
ST31, ST61 15-30 ST61 50-120 ST81 30 ST81 50-120
8433 0615 10 8433 0615 20 8433 0615 30 8433 0615 40 8436 0999 90 8433 0615 50
Tool holder
Parameter set selector Model
ETV
ETD
Ordering No.
ST61-S ST61-L ST81-S ST81-L ST101 ETP STR61
ST31, ST61 28-50 ST61 70-200 ST81 50 ST81 70-200 ST10
ST31, ST61 15-30 ST61 50-120 ST81 30 ST81 50-120 ST10
8433 0616 05 8433 0616 15 8433 0616 25 8433 0616 35 8433 0616 45 8436 0999 91
Barcode scanner
I/O device module Model
ETV
ETD
Ordering No.
ST61-S ST61-L ST81-S ST81-L ST101
ST31, ST61 28-50 ST61 70-200 ST81 50 ST81 70-200 ST10
ST31, ST61 15-30 ST61 50-120 ST81 30 ST81 50-120 ST10
8433 0617 12 8433 0617 22 8433 0617 32 8433 0617 42 8433 0617 52
Parameter set selector
Protection Model
Ordering No.
Scanner protection ST61-S 50, ST31/ST32 Selector protection I/O device protection
4220 2762 10 4220 2917 06 4220 2917 06
I/O device module Front button Model
ETV
ETD
ST61-S ST61-L ST81-S ST81-L ST101
ST31, ST61 28-50 ST61 70-200 ST81 50 ST81 70-200 ST10
ST31, ST61 15-30 ST61 50-120 ST81 30 ST81 50-120 ST10
Ordering No.
4220 3184 90 4220 3184 91 4220 3184 92 4220 3184 93 4220 3184 94
Scanner protection
Ad ustable headlights ETV
ETD
Ordering No.
ST61-S ST61-L ST81-S ST81-L ST101
ST31, ST61 28-50 ST61 70-200 ST81 50 ST81 70-100 ST10
ST31, ST61 15-30 ST61 50-120 ST81 30 ST81 50-120 -
4220 3292 94 4220 3292 95 4220 3292 96 4220 3292 97 4220 3292 98
Front button
Telescopic front part Model
mm
Ordering No.
ETP ST101 -200 ETP ST101 -500 ETP ST101 -750/1000 ETP ST101 -1500
25 40 50 50
4220 4592 80 4210 3781 81 4210 3788 80 4210 3788 81
Adjustable headlights
Electric Assembly Tools and Systems 119
Electric Nutrunners
Model
Accessories
Tensor
Optional Accessories Reaction bars
Electric Nutrunners
Spline dia mm
Steel bar Spline 1 Spline 2 Spline 3 Spline 4 Spline 5 Spline 6 Spline 7 Spline 8 Spline 9 26 mm Square steel bracket Spline 3 Spline 4 Spline 5 Spline 6 Spline 7 Spline 8 Spline 9 24 mm 26 mm 28 mm Triangular steel bracket Spline 2 Spline 3 Spline 6 Spline 6 Sliding drive reaction bar Spline 3 Spline 3 Spline 4 Spline 4 Spline 5 Spline 5 Spline 9 Spline 9 S-Type reaction bar Spline 3 Spline 4 Spline 5 Spline 6 Spline 7 Spline 8 Spline 9 L-Type aluminum bar Spline 3 Spline 4 Straight aluminum bar Spline 3 Extended sliding drive reaction bar Spline 5 Extended sliding tube reaction bar Spline 5 Bracket stepped Spline 1 Spline 2
Square drive size mm/in
CC distance mm
Ordering No.
268/36/18 270/35/10 400/56/12 500/62/15 500/62/15 560/80/15 500/100/20 500/150/20 500/85/20 270/34/8
4210 1798 01 4220 1903 00 4210 2219 80 4210 2183 80 4210 2726 80 4220 1200 01 4210 3899 02 4210 3899 03 4210 3899 80 4220 3491 00
100/50/12 125/65/16 125/65/16 200/100/15 250/150/20 250/160/20 150/85/20 100/60/8 100/60/8 100/60/8
4210 2219 03 4210 2183 01 4210 2726 01 4220 1200 00 4220 1445 00 4220 1972 91 4210 3899 01 4220 1029 00 4220 1029 02 4220 1029 01
73/72/14 82/80/15 112/109/15 150/145/20
4220 2137 02 4220 2137 03 4220 2137 06 4220 2137 16
1/2 3/4 3/4 3/4 1 1 1 1
70-120 70-120 76-126 82-218 80-125 82-218 80-130 80-280
4210 4481 83 4210 4481 63 4210 4481 84 4210 4616 84 4210 4481 85 4210 4616 85 4210 4481 89 4210 4616 89
110/18/12 120/22/15 130/25/15 125/25/15 170/40/20 200/65/20 160/40/20
4210 4480 03 4210 4480 04 4210 4480 05 4210 4480 06 4210 4480 07 4210 4480 08 4210 4480 09
266x300/29/15 144x150/42/15
4210 2219 08 4210 2183 08
L = 400
4210 2219 01
1
68-112
4210 4498 80
1
68-112
4210 4498 82
70/36/13 70/41/14
Steel bar
Square steel bracket
Triangular steel bracket
Sliding drive reaction bar
S-Type reaction bar
L-Type aluminum bar
Straight aluminum bar
Extended sliding drive reaction bar
4210 1798 02 4210 2134 02
Extended sliding tube reaction bar
Bracket stepped
120 Electric Assembly Tools and Systems
Introduction – Controllers and Software
Z #* * ! <*] Atlas Copco advanced controllers and software provide intuitive monitoring and control of tightening operations performed using Atlas Copco electric assembly tools. Assembly process control and uality assurance is made easy by advanced control functions. The system guides the operator through the assembly process, avoiding mistakes that can result in costly uality problems.
Power Focus 4000 The Power Focus range controls tools from the Tensor DS, ST, SR, STR, STB and ETX families. With its built-in functions, it also participates in controlling the station or line segment. The Power Focus and associated software packages provide easy-to-understand information for everyone, from operators to plant managers. The Power Focus is based on standard hardware and software components ! ! ! mands, from the most basic stand-alone installation to full integration into the factory network. The modules fit together using the “plug-and-play” concept. Assembly process control and quality assurance is made easy by advanced control functions. On receipt of assembly information, the Power Focus automatically selects the correct tightening sequence and parameters. The operator is guided through the process, avoiding mistakes that can result in costly quality problems.
ware is no longer required since you can browse in using a web HMI. The intuitive interface and color screen provide clear operator feedback. Smart software management will guarantee highest possible uptime. Upgrade your controller in a few seconds using only a USB stick. $ \'`\\ ! Tensor DS nutrunners and DL screwdrivers have been developed to give you the " " vanced electric systems throughout your assembly operations.
Their simplicity, reliability, outstanding ~ " reduce your assembly costs and improve overall productivity. A suitable choice for quality critical applications, the Tensor DS and DL series have a proven track record in many industries, including aerospace, automotive, construction, white goods and electronics.
Controllers and Software
| < $$+|& ToolsTalk PF is the user-friendly tool that enables you to communicate with your Power Focus tool controller. It makes programming and process analysis of a tightening station simple. Power Focus 600 The Power Focus 600 is compatible with the Tensor ES tools and is the perfect choice for quality critical assembly. It comes in one single hardware version regardless of which tool model or functionality level is used. Its powerful industrial design gives a reliable process that will speed up your tightening operations. Thanks to the intuitive interface and the fact that it’s so easy to use you can set up and run a new system from the box in minutes. External computer soft-
Electric Assembly Tools and Systems 121
Controllers
Power Focus 600
Power Focus 600 The Power Focus 600 controller takes quality critical assembly to the next level. Setting up and using an electric system has never been easier. And, by switching from pneumatic tools, you can reduce your energy consumption by up to 85%. Unbelievable but true – we call it easy transformation! Easy Set up and run a new system from the box in minutes. Computer software is no longer required. Intuitive interfaces enable real-time analysis and fast reaction if needed. <# Same controller hardware regardless of tool model. Powerful industrial design gives a reliable process to maximize uptime and speed up your tightening operations. Both hardware and software is intuitive, giving clear operator feedback on the screen.
\ ! Power Focus 600
8436 2700 01
IAM IAM Joint Control IAM Station Control
*+ *] [ $ ! ! ] ] +
8436 0900 01 8436 0900 05
& ]! !
IAM
IAM '
& ]
Number of Psets Batch sequence Lock on reject
1 x
16 x x
x x x x x x x x x
x x x x x x x x x x
30 x 1000
1000 x 1000
x x x -
x x x x x x x x x x x
' Torque control Torque control and angle monitoring $ " " Rotate spindle forward/reverse TurboTight Two Step Quick Step Three Step CW / CCW operation Complete re-hit detection Self tap
Controllers and Software
| < ! Tightening data storage (Torque, Status OK/NOK, NOK reason) Torque-time trace Event log
! ] Web-browser client programming Read and write programming via remote Ethernet Tightening data via local USB Tightening data via remote Ethernet Controller SW upgrade via local USB Controller SW upgrade via remote Ethernet 1D/2D Barcode reader for selection $ " (* Stacklight Socket selector Operator panel I/O expander
122 Electric Assembly Tools and Systems
& ]!`?_ ?$$]
& ] ! !
\'`\
| &XXX
_ _ [! \' \'`\ \'`\
\' \'
_ ' ! '$`'?`'$? '$`'?`'$? '$`'?`'$?
$
Compact hardware LED display 6 button keyboard Graph hardware LCD display Full keyboard
x
x x x
x x x
x x x
x x x
x x x x x x
x x x x x x
& ]
Number of tools Number of Psets Batch count Open end spanner Quick programming Cross thread / Rehit detection Tool service indicator Autoset Lock on reject Line control Transducer torque traceability Tightening status storage (default) Tightening data storage (default) MultiStages Trace storage Real time statistics SPC RBU Bar code reading ID input to select Pset Job function Number of jobs (default) ID input to select job " $" | } Cell programming Label printer (via Open protocol) Cell Job
1 1 x x x x x x x
1 1 x DS only x x x x x
1 10 x DS only x x x x x x
1 64 x x x x x x x x
1 64 x x x x x x x
1 250 x x x x x x x x x 5 000 5 000 8 8 x x x x x x 99 x x x
1 250 x x x x x x x x x 5 000 5 000 8 8 x x x x x x 99 x x x x
x 5 000 5 000
5 000 8
8 x x x
x x x x 32 x x x
$
x x x x x x 1 250 x x x x x x x x x 5 000 5 000 8 8 x x x x x x 99 x x x x
'
Two stage/Quick step/Ergoramp Torque control and angle monitoring DS control Auto zoom step CW / CCW operation Rundown angle monitoring Self tap / PVT monitoring Reverse angle Rotate spindle Click wrench input Torque and angle control Angle control and torque monitoring Current monitoring Post view torque Yield control (PF 4000 and ETX combination only) StepSync, SynchroTork (PF 4000 only) Home position Snug gradient
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x
x x x x x x x x x x x x x x
x x x x x x x x x x x x x x x x
x x x x x x x x x x x x x x x x
x x
x x x x x x x x x x
`
x x
RS232 programming port USB port (PF 4000 only) Discrete I/O Remote start Socket selector (optional) RE Alarm (optional) Parallel printer port I/O Expander (optional) Expandable I/O (up to 124 in / 124 out) Operator ID card input Fieldbus card RS232 bar code reader port ? " Ethernet port for remote prog Ethernet port for data collection
x
x
x
x x
x x
x x x x
x x x x x x x x x
x x x x x x x x x x Optional x x OK-NOK
x x x x x x x x x x Optional x x x
x x x x x x x x x x Optional x x x
x x x x x x x x x x Optional x x x
x x x
x x
x x x
x x x
x x x
Protocols Open protocol serial Open protocol Siemens 3964R serial Open protocol Ethernet
Electric Assembly Tools and Systems 123
Controllers and Software
Controllers - DS/DL, Power Focus 4000
Controllers
DS/DL Drive
\ !< ]! ! Used to control and monitor tools, the DS and DL drives provide a high degree of functionality with minimal setup and " % ') ! Tensor DS nutrunners and the DL drive is used together with Tensor DL screwdrivers. $ \'\ The Tensor DS and DL systems reduce " = > <] Through its control and monitoring functionality, Tensor DS/DL will bring you closer to zero-fault production. By alerting the operator to the most common errors before they continue down the line, the system ensures high-quality end products, and saves you a fortune in reworking costs. < ! The Tensor DS/DL can be set with up to 10 different torque settings making it possible to use the same tool for several applications. This reduces operating costs and allows a cleaner design of the work area.
\\ ! D303-DL Basic D313-DL Advanced
8433 4850 48 8433 4850 33
\'\ ! D32-DS4 Box D302-DS4 Basic D312-DS4 Advanced D32-DS7 Box D302-DS7 Basic D312-DS7 Advanced D32-DS9 Box D302-DS9 Basic D312-DS9 Advanced
Controllers and Software
$ \'`\ ! ! ] Tensor DS/DL tools shorten the cycle times through high speed and power. The controller calculates and monitors torque through the highly accurate DigiTork algorithm. The tools are equipped with angle encoders monitoring the rundown angle as well as the tightening angle. Combining torque and angle monitoring you will detect if something is wrong with the joint, guaranteeing quality.
124 Electric Assembly Tools and Systems
8433 0820 66 8433 0820 48 8433 0820 33 8433 0822 66 8433 0822 48 8433 0822 33 8433 0824 66 8433 0824 48 8433 0824 33
Power Focus 4000 series
Controllers
Advanced process control and monitoring functions Power Focus is a modular range of controllers, with full flexibility, designed for applications ranging from single spindle nutrunnning systems. Advanced process control and monitoring functions make it easy to view and collect data using the Internet infrastructure. Choose your controller – either Graph or Compact.
●
Choose your RBU software key to run a tool.
●
Choose from various ways to use the controller, as a stand-alone or in a network.
●
Run many different kinds of tool, standard, FS, crowfoot or open tools.
●
Realtime statistics analysis. ? " %
● ●
Advanced tightening control and/or monitoring method.
●
Trace view. " "%
● ●
Can handle different level of communication.
Power Focus 4000 for Tensor DS, ST, SR, STR, STB and ETX Model
Ordering No.
Power Focus 4000 W 10
The Power Focus 4000 is available in two versions, Compact and Graph. The difference between them is the user interface, where the Graph features the color display and a full keyboard. Compact This version offers full functionality at a lower cost, but requires a PC with the ToolsTalk PF software for process setup. Graph With the Graph hardware, you have full stand-alone programming possibilities. When networked, the Graph can function as a programming terminal for other Power Focus units. RBU cuts downtime Atlas Copco’s patented Rapid Backup Unit (RBU) concept transfers functionality to a non-configured hardware unit, ensuring that hardware can easily be upgraded should functionality requirements change. The RBU also acts as back-up " " " % ( " ! = the RBU to the new hardware, switch on the unit and you’re ready. All programming and network configurations are transferred in seconds. The RBU cuts downtime to a minimum.
PF 4000-G-HW PF 4000-C-HW PF 4000-G-DN- HW PF 4000-C-DN-HW PF 4000-G-FLN-HW PF 4000-C-FLN-HW PF 4000-G-PB-HW PF 4000-C-PB-HW PF 4000-G-CC-HW PF 4000-C-CC-HW PF 4000-G-IB-HW PF 4000-C-IB-HW PF 4000-G-MB-HW PF 4000-C-MB-HW PF 4000-G-PN-HW PF 4000-C-PN-HW PF 4000-G-EIP-HW PF 4000-C-EIP-HW
Power Focus 4002 for Tensor SL Model
Ordering No.
Power Focus 4002 W 07 8433 7100 00 8433 7100 05 8433 7140 00 8433 7140 05 8433 7141 00 8433 7141 05 8433 7142 00 8433 7142 05 8433 7143 00 8433 7143 05 8433 7145 00 8433 7145 05 8433 7147 00 8433 7147 05 8433 7148 00 8433 7148 05 8433 7149 00 8433 7149 05
PF 4002-G-HW PF 4002-C-HW PF 4002-G-DN-HW PF 4002-C-DN-HW PF 4002-G-PB-HW PF 4002-C-PB-HW PF 4002-G-IB-HW PF 4002-C-IB-HW PF 4002-G-MB-HW PF 4002-C-MB-HW PF 4002-G-PN-HW PF 4002-C-PN-HW PF 4002-G-EIP-HW PF 4002-C-EIP-HW
8433 3100 00 8433 3100 05 8433 3140 00 8433 3140 05 8433 3142 00 8433 3142 05 8433 3145 00 8433 3145 05 8433 3147 00 8433 3147 05 8433 3148 00 8433 3148 05 8433 3149 00 8433 3149 05
IRC Focus for STwrench and Tensor STB Model
Ordering No.
IRC Focus W 10
Controller functionality Hardware key
Ordering No.
RBU-Bronze RBU-Silver RBU-Gold RBU-DS RBU-X
8433 0010 10 8433 0015 20 8433 0020 20 8433 0005 10 8433 0080 20
IRC FOCUS-B-G-HW IRC FOCUS-B-C-HW IRC FOCUS-B-G-DN-HW IRC FOCUS-B-C-DN-HW IRC FOCUS-B-G-FLN-HW IRC FOCUS-B-C-FLN-HW IRC FOCUS-B-G-PB-HW IRC FOCUS-B-C-PB-HW IRC FOCUS-B-G-IB-HW IRC FOCUS-B-C-IB-HW IRC FOCUS-B-G-MB-HW IRC FOCUS-B-C-MB-HW IRC FOCUS-B-G-PN-HW IRC FOCUS-B-C-PN-HW IRC FOCUS-B-G-EIP-HW IRC FOCUS-B-C-EIP-HW
8433 6500 00 8433 6500 02 8433 6500 04 8433 6500 06 8433 6500 08 8433 6500 10 8433 6500 12 8433 6500 14 8433 6500 16 8433 6500 18 8433 6500 20 8433 6500 22 8433 6500 24 8433 6500 26 8433 6500 28 8433 6500 30
U
Electric Assembly Tools and Systems 125
Controllers and Software
●
Controllers
Power Focus 4000 series
' ]* All Atlas Copco tightening spindles are " " of Express mechanics. The StepSync and SynchroTork tightening strategies give various levels of spindle synchronization during clamp force build-up. Communication between the controllers in the cell or group takes place via the I/O bus. Depending on user-interface preferences and budget, the SyncMaster may be a Compact or Graph hardware unit. '< ] The inherent “MultiStage” functionality permits the combination of up to eight different parameter sets in a linear sequence. The entire process is activated with just one press of the tool trigger. For joint conditioning, fasteners can be run down to a pre-torque value, backed " " " nal torque. This advanced functionality is ideal for reducing relaxation in a joint. + ! ] The Cell concept allows for Ethernet networking without a PC, and offers overall station process control at a lower cost. A Cell consists of up to 20 units, where
+J The control strategies StepSync and SynchroTork synchroni e Tensor spindles to provide consistent cla p forces over the entire co ponent ating face. the Master controls the process of all Members in the tightening station, and communicates process data as a single interface point. [! < ^ ] control Data is continuously collected and analyzed, and can be presented as statistics on, e.g., the Graph color display. Diagnostics and statistical alarms such as
SPC monitor charts, and capability (Cpk) alarms highlight changes and trends in the assembly process. Effective information and SPC are good motivators, and encourage operators to adopt a proactive approach to monitoring the quality of the assembly process.
] ! Realtime communication over I/O bus independent of the factory net.
Controllers and Software
& ! The common industry field buses are
K ? net IP and FL-Net. ! The cell is a key concept in the system design. It is a cluster of max. 20 controllers networked together via built-in Ethernet TCP/IP. No need for use of a PC. & ]! Power Focus can be integrated with the factory Ethernet network which enables easy access and reporting anywhere in the plant. ! Worldwide communication is a matter of giving access through a factory network gateway to Power Focus. iscrete
126 Electric Assembly Tools and Systems
,
bus, ieldbus, Compact,
raph, C, access router, host database.
ToolsTalk
Software
$$+|& ToolsTalk PF provides tightening param " $"rator set-up, plus customized reporting and presentation of statistics. With a simple click, results can be exported % ToolsTalk communicates with the PowerFocus via Ethernet, USB or serial RS232. If you are networking from K< ! quickest access to the different control units connected.
$$+| &
1-user license 5-user license 10-user license Plant license
8092 1190 01 8092 1190 05 8092 1190 10 8092 1190 99
$$+|&:XJ 1-user license 5-user license 10-user license Plant license
8092 1183 01 8092 1183 05 8092 1183 10 8092 1183 99
$$+|&:X :XJ 1-user license 5-user license 10-user license Plant license
$$+\'`\
$$+|&:X
8092 1183 31 8092 1183 35 8092 1183 40 8092 1183 49
Swedish English German French Spanish Italian
8092 1138 60 8092 1138 62 8092 1138 64 8092 1138 66 8092 1138 68 8092 1138 70
Power Focus controller software PF World 07 sticker, (12 package) PF World 10 sticker, (12 package)
4222 0820 20 4222 0820 25
$$+|&:X :X 1-user license 5-user license 10-user license Plant license
8092 1190 51 8092 1190 55 8092 1190 60 8092 1190 69
$$+|&:XJ :X 1-user license 5-user license 10-user license Plant license
8092 1190 31 8092 1190 35 8092 1190 40 8092 1190 49
$$+|&& ]
& ]!<?_
Serial connection Off line programming Real time analysis Tightening database to PC (Excel) Tightening simulation Operator monitor Picture monitor Fieldbus quick set-up Job monitor & " Ethernet connection Remote programming View tightening traces Overlay traces " $" |K< } ^ )
\'
x x x x x x x x x x x
_
' !
x x x x x x x
x x x x x x x x x x x x x
x x x x x x x x x x x x x
x x
ToolsTalk PF can connect with Power Focus 4000, IRC Focus, Power Focus 4002
Electric Assembly Tools and Systems 127
Controllers and Software
General
Introduction – Quality Integrated Fastening
& Z # and ensure quality s part of tlas Copco s uality ntegrated Fastening F concept e offer + K % ?
Atlas Copco is one of the few suppliers able to offer a range of products comprehensive enough to build a fully integrat % (< " ! " > ● Increased product quality. ● Standard modules reduce project and set-up time. ● Fast line re-balancing with standard interfaces. ● Higher productivity due to improved operator guidance. ● Full after sales support from Atlas Copco.
Quality Integrated Fastening
Atlas Copco is one of a few supplier able to offer such a large range of products to build a fully integrated assembly station. Fast, easy set-up Most QIF products can easily be connected to Power Focus and Pulsor Focus using one I/O Bus cable, and to Power MACS using one MACS I/O ca% " " ard Atlas Copco software ToolsTalk. This user-friendly PC software makes programming very simple. A key factor that makes QIF products so well accepted by users is their logical and intuitive set-up. By combining QIF
! " $"rator, it is possible to make logical diagrams with inputs and outputs that fur ~ ucts.
128 Electric Assembly Tools and Systems
Quality Integrated Fastening
TLS Technology
$'*]+ Z # to the next level
What is TLS? The Tool Location System (TLS) is like a small-scale GPS. Instead of having satellites you have sensors that monitor your plant. Assets, products and/or tools, can be located by placing tags on them. Using ultra wideband (UWB) radio frequency technology, TLS delivers reliable asset location up to 50 cm. Fast return on investment For a larger assembly line, a fast return on investment is achieved due to the TLS system’s positive impact on quality, productivity and costs (for instance, by eliminating the need for manual barcode G< ' }% ! areas for process optimization on the line, thus cutting costs even further.! The most reliable system out there Tracking products and assets needs to be done in a reliable way that gives minimal cost of ownership and an effective error-proofing system. TLS has been successfully installed on MVI assembly lines where the requirements have been reliability of 99.98%, year in year out. Please contact your nearest Atlas Copco representative for more information about Tool Location System (TLS).
Electric Assembly Tools and Systems 129
Quality Integrated Fastening
#< ] On static assembly lines, virtual workstations can be created and tools linked to them, guaranteeing that only the correct tools work in the correct workstation. Once a user informs the system that a product will be assembled in a worksta K ( the tightening controller. If the product is always placed in the same position, dif to select PSets or Jobs. This application does not require a Tag on the product. On moving assembly lines, virtual product areas can be created that move with the product. Tools can also be linked to them, guaranteeing that only the correct tools will work in the correct product area. Once the tool enters this area a K ( |('} " " % ' K) or Jobs. A virtual workstation can also be used in this case to limit the operators’ working area.. This application requires a Tag on the product.
<<
Quality Integrated Fastening
[<< Feedback Higher quality can be achieved by giving audio and/or visual feedback about the assembly process to the operators. Time and costs can be saved by reducing reworking and avoiding faulty products leaving the production line. For feedback use Atlas Copco’s Stacklights.
S
Standard and S
Co pact
Operator guidance < sembled at the same station. It is possible to reduce the number of decisions taken by the operator by providing direct ! process. For operator guidance use Atlas Copco’s HMI’s (Human Machine Interface).
a i isplay
and
ini isplay
1
Quality Integrated Fastening
? *< *
130 Electric Assembly Tools and Systems
Variance support K % should be supported with appropriate tools providing feedback for all actions. This will save time changing program settings and when performing reworkings in station. For variance support use Atlas Copco’s Selectors and Operator Panels.
Selector selector for arge Sockets and perator anel dvanced Process monitoring Storing production data for documentation and further analysis is a key factor for traceability. Process improvements can be made by analyzing data. This contributes to increasing quality and boosting productivity by minimizing the number of recalls. For process monitoring use Atlas Copco’s ToolsNet 4000.
Co
ode
Quality Integrated Fastening
Station Hardware
Selectors Socket and bit selectors minimize the risk of errors relating to product diversity by automatically selecting correct torque according to the socket or bit selected. Stacklights Lamps and a buzzer give clear feedback and a key switch can be used to acknowledge errors. This arrangement enables you to detect errors at the workstation and correct them in station instead of further down the line. Operator Panels Command buttons and integrated lamps provide a highly effective operator interface and enable manual selection of various program settings. HMI’s ^ ^ ! * ! ! of the product on the screen, clearly indicating joints to be tightened and giving build instructions.
Modularity Selector 4 Selector 8 Selector for large sockets RE-Alarm (* ? |} Stacklight ESL-04 (all) Bit selector 8
Operator handle (all) Start handle
Digital I/O I/O Bus Pulsor Focus
DS 312 Advanced
DL 313 Advanced
DS 302 Basic
DL 303 Basic
DS 32 Box
Ethernet communication is not available with RBU Bronze! Fixed I/O
I/O Bus
Operator Panel (all)
^ ' ^' { ^ ' ¦
) " ') ] |}
Electric Assembly Tools and Systems 131
Quality Integrated Fastening
Power Focus 4000
Station Hardware
a b
Model
Ordering No.
Remote Start Selector 4 Selector 8 Selector for large sockets Rotary selector Bit selector 8 doublea singleb
8433 0610 04 8433 0610 08 8433 0610 44 8433 0606 15 8433 0612 08 4222 0933 92 4222 0933 91
Only compatible with Bit selector. Only compatible with Socket selector 4 and 8.
I/O Expanders Open Sealed
8433 0564 39 8433 0564 45
Stacklights ESL-04 Standard Rotating red Rotating yellow Siren Compact ') ] ! with blanking plugs
8433 0570 13 8433 0570 30 8433 0570 35 8433 0570 40 8433 0570 16 j]] _ 8433 0570 11
Operator panel Advanced Basic
8433 0565 00 8433 0565 10
HMI’s (Human Machine Interface) ^ ' { \%_¦ j]_ ] incl. Operator Guidance ^ ' ] | ¦} j]_ ] { ComNode 3 $ ] | _¦}
j]] { {
Communication ?#< #
j]]
Quality Integrated Fastening Cables Model
Ordering No.
Accessory cables I/O bus cable 0.5 m 1m 3m 5m 10 m 15 m I/O Termination plug
4222 0917 00 4222 0917 01 4222 0917 03 4222 0917 05 4222 0917 10 4222 0917 15 4222 0443 00
M12-4 pin Female - Open end 5 m Male - Female 5 m 10 m 15 m
4243 0166 05 4243 0167 05 4243 0167 10 4243 0167 15
< :[& (1 m) K!{ '$ ^ {_ EthernetRJ45, M12-4 pin
{] {j\ j 4222 1540 01
Cables Ethernet Crossed 0.5 m 1m 3m 5m 10 m 15 m 25 m 50 m Straight 0.5 m 1m 3m 5m 10 m 15 m 25 m 50 m
4222 0682 00 4222 0682 01 4222 0682 03 4222 0682 05 4222 0682 10 4222 0682 15 4222 0682 25 4222 0682 50 4222 0754 00 4222 0754 01 4222 0754 03 4222 0754 05 4222 0754 10 4222 0754 15 4222 0754 25 4222 0754 50
e pander sealed
perator panel Advanced
Quality Integrated Fastening
Remote Start Operator handle (ball joint/handle) - front/plastic 8435 3030 00 - front/rubber 8435 3030 01 - rear/plastic 8435 3030 02 - rear/rubber 8435 3030 03 Start handle 4220 1391 91
U
Selector
#
132 Electric Assembly Tools and Systems
# ? '#&%NQ
A le
Quality Integrated Fastening
' '<
ToolsNet 4000 is a data collection and process improvement software application for use with Power Focus, Pulsor Focus, PowerMACS and STWrench. Combined, these products provide total control of the assembly process, providing a platform for quality improvements. Historical data, statistics and capability via a standard web browser such as Mi ( ? % complete assembly process improvement tool. Traceability minimizes recall costs The production can be followed in realtime or monitored through different reports such as the Result List report or Product List report which provides information of every tightening related to a % ( of warranty recalls, the result database provides access to critical information ! J any recall leading to an overnight payback on your investment.
$* * < ] ToolsNet 4000 is divided in three different packages to cover different needs.
Alert ? " tion by collecting all events as they occur on the assembly line, in real time. Generate reports to identify events that are happening often and trigger emails to the right personnel based on event distribution rules you create. Be always on the alert for quality variation and workstations that require preventative or corrective tool maintenance.
History Full traceability of programming changes. Any change that may be done on the controller will be reported to the ToolsNet database. Super users can approve or
not approve the change and later on cross check which products were built with detailed information.
Electric Assembly Tools and Systems 133
Quality Integrated Fastening
Reports lecting all tightening results and storing them in a secure database system. Legal documentation and process improvements can be handled by running several pre-formatted reports specially designed to save user time and effort.
' '<
'<
Quality Integrated Fastening
Upgrade
ToolsNet 4000 - Reports 5 Spindle license 10 Spindle license 25 Spindle license 50 Spindle license 75 Spindle license 125 Spindle license 200 Spindle license 350 Spindle license 500 Spindle license Plant Spindle license
8092 1410 05 8092 1410 10 8092 1410 25 8092 1410 50 8092 1410 75 8092 1410 80 8092 1410 85 8092 1410 90 8092 1410 95 8092 1410 00
Upgrade1 8092 1510 05 8092 1510 10 8092 1510 25 8092 1510 50 8092 1510 75 8092 1510 80 8092 1510 85 8092 1510 90 8092 1510 95 8092 1510 00
ToolsNet 4000 - Alerts 5 Spindle license 10 Spindle license 25 Spindle license 50 Spindle license 75 Spindle license 125 Spindle license 200 Spindle license 350 Spindle license 500 Spindle license Plant Spindle license
8092 1411 05 8092 1411 10 8092 1411 25 8092 1411 50 8092 1411 75 8092 1411 80 8092 1411 85 8092 1411 90 8092 1411 95 8092 1411 00
Upgrade2 8092 1511 05 8092 1511 10 8092 1511 25 8092 1511 50 8092 1511 75 8092 1511 80 8092 1511 85 8092 1511 90 8092 1511 95 8092 1511 00
ToolsNet 4000 - History 5 Spindle license 10 Spindle license 25 Spindle license 50 Spindle license 75 Spindle license 125 Spindle license 200 Spindle license 350 Spindle license 500 Spindle license Plant Spindle license
8092 1412 05 8092 1412 10 8092 1412 25 8092 1412 50 8092 1412 75 8092 1412 80 8092 1412 85 8092 1412 90 8092 1412 95 8092 1412 00
Upgrade3 8092 1512 05 8092 1512 10 8092 1512 25 8092 1512 50 8092 1512 75 8092 1512 80 8092 1512 85 8092 1512 90 8092 1512 95 8092 1512 00
Operator guidance 1 User license
8092 1185 01
'<
ToolsNet W05 5 Spindle license 10 Spindle license 25 Spindle license 50 Spindle license 75 Spindle license 125 Spindle license 200 Spindle license 350 Spindle license 500 Spindle license
8092 1166 05 8092 1166 10 8092 1166 25 8092 1166 50 8092 1166 75 8092 1166 80 8092 1166 85 8092 1166 90 8092 1166 95
Event Monitor W05 5 Spindle license 10 Spindle license 25 Spindle license 50 Spindle license 75 Spindle license 125 Spindle license 200 Spindle license 350 Spindle license 500 Spindle license
8092 1167 05 8092 1167 10 8092 1167 25 8092 1167 50 8092 1167 75 8092 1167 80 8092 1167 85 8092 1167 90 8092 1167 95
Factory Overview W05 5 Spindle license 10 Spindle license 25 Spindle license 50 Spindle license 75 Spindle license 125 Spindle license 200 Spindle license 350 Spindle license 500 Spindle license
8092 1168 05 8092 1168 10 8092 1168 25 8092 1168 50 8092 1168 75 8092 1168 80 8092 1168 85 8092 1168 90 8092 1168 95
Program History W05 05 Spindle license 10 Spindle license 25 Spindle license 50 Spindle license 125 Spindle license 200 Spindle license 350 Spindle license 500 Spindle license
8092 1175 05 8092 1175 10 8092 1175 25 8092 1175 50 8092 1175 80 8092 1175 85 8092 1175 90 8092 1175 95
1 2 3
ToolsNet 3000 W5 is required ToolsNet 3000 W5, Event Monitor W5 and E-mail module are required. ToolsNet 3000 W5, Event Monitor W5, E-Mail module and Program History are required.
8092 1178 05 8092 1178 10 8092 1178 25 8092 1178 50 8092 1178 75 8092 1178 80 8092 1178 85 8092 1178 90 8092 1178 95
Quality Integrated Fastening
E-mail Module 5 Spindle license 10 Spindle license 25 Spindle license 50 Spindle license 75 Spindle license 125 Spindle license 200 Spindle license 350 Spindle license 500 Spindle license
Software
134 Electric Assembly Tools and Systems
Tool Accessories
Contents
Page
Introduction ....................................... 136 TPS Controller .................................. 138 TPS Positioning Torque Arms ........... 139 Torque arm SML T ............................ 140 Torque arm SMS T ........................... 141 Carbon arm SMC.............................. 142 Linear arm SML MK II ....................... 143 MicroTorque GHP ............................. 144 Torque arm accessories ................... 145 Bits and power sockets..................... 149
Introduction – Torque arms
Protect your most valuable resource perator health is i portant. f your operators ork ith hand held electric or pneu atic tools the last thing you ant is for their health to suffer. o ever light the tool hen an operator perfor s repetitive tasks daily often ith incorrect posture the tool see s to gro heavier by the hour. dd tor ue reaction fro the tightening process and the result can be hand ar shoulder disorders that ay lead to in ury and even pre ature retire ent.
§ # Copco torque arms are labour-saving # $ tools that ensure accurate tightening, and raise individual productivity in your plant. Available for torques of up to 1000 Nm, these ingenious constructions are the perfect way to lighten the load when performing repetitive tasks on lines or benches. Ease the strain Atlas Copco torque arms take the strain ! % erator has a large working area without stretching. Fast payback Investing in torque arms is not such a major decision. With their benefits in terms of increased productivity and improved employee health, payback time is short.
Tool Accessories
Linear torque arms raise productivity in Germany At its plant in Alpen, in the lower Rhine area of Germany, Lemken GmbH & Co. KG manufactures agricultural machinery. Previously, a safety critical bearing block joint was tightened using an impact wrench, followed by a torque wrench to reach final torque. The torque values required were between 300 and 500 Nm. SML torque arms absorb reaction forces To improve productivity, Lemken installed an Atlas Copco Tensor DS electric angle nutrunner, mounted on SML 500 linear torque arms, to handle the task. The bolt is tightened to 300 Nm, then loosened
_ " " ] Nm again. The SML 500 absorbs all reaction forces, and enables fast, accurate tightening, with good ergonomics for the operator.
136 Tool Accessories
Payback within one year Although the plant only operates on a single-shift basis, Lemken recouped its investment within one year. The com ! ~ # Copco tools. Basic guidelines for torque arms Tools used full days with a torque capacity shown in the table should always be used together with a torque arm in order to prevent work related injuries. Straight
Ergonomical optimized* Conventional tools
Pistol
Angle
> 4 Nm > 7 Nm > 30 Nm > 3 Nm > 5 Nm > 20 Nm
* Ergonomically optimized tools is electric tools with two step softstop, turbotight or fast clutch pneumatic tool on a hard joint.
To consider However light or low torque, daily use of tools for repetitive tasks can result in hand-arm-shoulder disorders. z On average a female operator can take 2/3 of the same force as her male colleague. z Is there enough space for a torque arm at the workplace. z Finished product quality improvement. z
With the use of a torque arm the arm will absorb all the reaction forece from the tool and prevent the tool from spin " % To ensure highest possible accuracy of the clamp force a torque arm should be used to prevent movement of the tool.
z
How to order torque arm ! " determine the size of the torque arm. All tool holders are ordered separately. Choose a suitable tool holder for the torque arm and the tool to be used.
Introduction
TPS – Tool Positioning System
Control the sequence and the position Control the sequence and the position With a TPS controller you are always sure that the operators tighten the joints in the correct sequence and the correct position. The TPS controller works together with the SML/SMS T-series positioning torque arms or the SMC POSI L/ LA torque arms and tool controller. The torque arms are equipped with encoders, SMS T-series have 2 angle encoders and SML T-series have 1 linear encoder and 1 angle encoder. The SMC POSI L is equipped with 1 linear encoder to measure the distance the arm travels. SMC POSI LA is equipped with 2 encoders, to measure the distance the arm travel and the angle. The TPS works with digital I/Os for OK or NOK signals to the tool controller to determine the sequence and position of the tool, if the tool is out of position the tool will not start and when the tool is in position it will be able to start. After a correct tightening with OK signal from tool/controller the operator will receive an OK signal from the TPS % Easy programming The TPS can use self learning programming, position the tool in the arm over = " = ! the same procedure. When all joints are selected validate the job sequence and the TPS is ready for its new job.
Fast and smooth to start to increase productivity A job can be started by the operator by pressing the start button on the TPS control and if the TPS is set to Level in
job start the operator only needs to push the start button once, when the job is ! " = starts automatically again. Jobs can also be started by a switch button, from tool controller or on timer from previous job. Stand alone system The TPS is a stand alone system that works together with Power Focus, Tensor DL/DS Drive D312/D31, Micro Torque controllers and EBL RE driver. A pneumatic license and air tool package is available to make the TPS work with RE controlled air tools.
Barcode reader license option Use a barcode reader to start job and/or identify job for the TPS to selected the correct Pset. Result report function option Save the results to a PC. The results can be saved in two ways, report on job or report on sequence and job. Pneumatic tool license option The pneumatic tool license also includes the necessary valves and hoses for a correct set up of RE controlled air tools.
Options All options are activated by a license code and needs to be ordered separately.
Tool Accessories 137
Tool Accessories
50 jobs – 500 positions The TPS can have up to 50 jobs and up to 500 positions (sequences). The TPS can send information to the tool controller to change Pset in the same job which means that it can be different torque settings in the same job and that the same joint can be tightened several times in the same job. When programming the TPS it can also be with different Psets for different jobs so that the operator always has the correct Pset from tool controller when the TPS job is selected.
TPS Controller TPS Controller – Control the sequence and the position With a TPS controller you are always sure that the operator tighten the joints in the correct sequence and in the correct position. z 50 jobs and 500 positions available. OK/NOK signal on position. The tool will not start when it is out of position. z Batch count together with OK/NOK on position. z Works together with Atlas Copco electric tools and RE controlled pneumatic tools. z Possibility to save and upload set up through a PC. z Easy and fast set up and programming. z ? " % z z
z
ESD approved.
How to order
TPS Controller
Options
1. TPS Controller 2. Select positioning torque arm by style (T-series linear or swivel, or SMC telescopic) and torque arm capacity
Model
Ordering No.
Model
Ordering No.
TPS Controller
8202 9004 10
Barcode license Pneumatic license Reporting license
4390 2045 00 4390 2046 00 4390 2047 00
3. Cable TPS to tool controller 4. Power supply - optional. (Order power cord separately)
Controller accessory
5. Select other options if applicable Model
Ordering No.
(* ? K)
4390 2049 00
Cables
Model
Power supply/cord
Ordering No.
Power supply
3m 10 m
Power cord
4222 1715 03 4222 1715 10
Cable TPS to EBL RE driver 1.5 m 3m
4222 1733 01 4222 1733 03
Tool Accessories
Cable TPS to controller G4 1.5 m 3m
4222 1734 01 4222 1734 03
Cable TPS to controller MTF400 1.5 m 3m
4222 1735 01 4222 1735 03
TPS Open End cable 3m 10 m
138 Tool Accessories
Model
Cable TPS to controller Power Focus/ Tensor
4222 1743 03 4222 1743 10
24VDC 30W EU US UK India Switzerland Italy Australia Denmark
Ordering No.
4222 1728 50 4222 1371 02 4222 1372 02 4222 1373 02 4222 1374 02 4222 1375 02 4222 1376 02 4222 1377 02 4222 1378 02
TPS Positioning Torque Arms SMC POSI L SMC carbon arms with 1 encoder to measure the distance the arm travels. With this arm and encoder it is possible to verify the position due to the distance the arm travel. The encoder is mounted inside the arm to safe guard that nothing can interfere with the distance measurements. The SMC POSI L arm can work in both horizontal and vertical position and thus be roof or wall mounted. The accuracy of the encoder is 0.32 mm and the arm together with a TPS controller control the sequence and position. z Carbon arm with position control up to 200 Nm. z Encoder measure the distance the arm travel. z Verify position due to distance. z Can be mounted both in horizontal and ~ % z Accuracy of encoder 0.32 mm. Control the sequence and position together with TPS controller.
SMC POSI LA SMC carbon arms with 2 encoders to measure the length the arm travel and the angle of the arm to determine the position of the arm/tool. With this SMC carbon arm it is possible to verify the position due to the length the arm travel together with an encoder that measure the angle of the arm. The length encoder is mounted inside the arm to safe guard that nothing can interfere with the length measurement and the angle encoder is mounted at the top of the arm. The SMC POSI LA can work in both horizontal and vertical position and thus be roof or wall mounted. The accuracy of the encoders is 0.32 mm and the arm together with a TPS controller will control the sequence and position. z Carbon arm with 2 encoders to control position. z Encoders to measure length arm travel and the angle the arm is in to determine the position. z Can be mounted both in horizontal and ~ % z Accuracy of encoder is 0.32 mm. z Control the sequence and position together with the TPS controller. z Arms available up to 200 Nm. SML/SMS T-serie positioning arms The Atlas Copco T-series of arms are built to handle the most demanding industrial situation when you need to control the sequence and the position. The T-serie arms are equipped with two encoders, SMS T-serie have 2 angle en-
coders to determine the position and SML T-serie have 1 linear encoder and 1 angle encoder to determine the position. The arms are delivered with balancer, encoders and encoder cables ready to be plugged into the TPS controller.
z
Control the sequence and position together with TPS controller. z ? ! " ! assembly stations. z Available up to 100 Nm.
SMC carbon arms with 1 encoder
SMC carbon arms with 2 encoders
Model
Ordering No.
Model
Ordering No.
SMC 12 1150 POSI L SMC 12 1600 POSI L SMC 12 2100 POSI L SMC 25 1150 POSI L SMC 25 1600 POSI L SMC 25 2100 POSI L SMC 25 2600 POSI L SMC 50 1600 POSI L SMC 50 2100 POSI L SMC 50 2600 POSI L SMC 100 1600 POSI L SMC 100 2100 POSI L SMC 100 2600 POSI L SMC 200 1600 POSI L SMC 200 2100 POSI L SMC 200 2600 POSI L
4390 1510 77 4390 1511 87 4390 1512 87 4390 1514 77 4390 1515 87 4390 1516 87 4390 1517 87 4390 1518 77 4390 1519 87 4390 1520 87 4390 1522 87 4390 1523 77 4390 1524 87 4390 1526 87 4390 1527 87 4390 1528 87
SMC 12 1150 POSI LA SMC 12 1600 POSI LA SMC 12 2100 POSI LA SMC 25 1150 POSI LA SMC 25 1600 POSI LA SMC 25 2100 POSI LA SMC 25 2600 POSI LA SMC 50 1600 POSI LA SMC 50 2100 POSI LA SMC 50 2600 POSI LA SMC 100 1600 POSI LA SMC 100 2100 POSI LA SMC 100 2600 POSI LA SMC 200 1600 POSI LA SMC 200 2100 POSI LA SMC 200 2600 POSI LA
4390 1510 79 4390 1511 79 4390 1512 79 4390 1514 79 4390 1515 79 4390 1516 79 4390 1517 79 4390 1518 79 4390 1519 79 4390 1520 79 4390 1522 79 4390 1523 79 4390 1524 79 4390 1526 79 4390 1527 79 4390 1528 79
SML / SMS T arms with 2 encoders Model
SML T-5 Position SML T-12 Position SML T-25 Position SML T-50 Position SML T-100 Position SMS T-5 Position SMS T-12 Position SMS T-25 Position SMS T-50 Position SMS T-100 Position
Ordering No.
4390 2030 00 4390 2031 00 4390 2032 00 4390 2034 00 4390 2035 00 4390 2036 00 4390 2037 00 4390 2038 00 4390 2039 00 4390 2040 00
NOTE: Tool holder need to be ordered separately. SML/SMS T-series are equipped with balancer. Choose the appropriate balancer for SMC arms depending of tool weight and order the balancer kit for easy and fast assembly if the arm is roof mounted.
Tool Accessories 139
Tool Accessories
z
Torque Arm
SML T
SML T – Series torque arms The Atlas Copco linear arms are built to handle the most demanding industrial situations. The robust design offers unmatched user friendliness. The linear arms are equipped with ball bearings for smooth operation, and an adjustable
= ! " % linear arms have balancer included that will absorb the weight of the arm and tool combination to reduce the weight for the operator. The arms minimize the reaction force of the tool to prevent handarm-shoulder disorders. With minimized uct quality is also higher since there is no movement of the tool and all torque is absorbed in the joint. z Robust construction for long life and no force transferred to operator. z Balancer included to remove the tool and arm weight from the operator. z Available from 5 Nm up to 100 Nm. z Minimizes reaction force to prevent hand-arm-shoulder disorders. z ( ! all torque absorbed in the joint and no movement of tool.
Model
Max tool weight kg lb
Max torque Nm ft lb
SML T-5 SML T-12 SML T-25 SML T-50 SML T-100
0.8 1.5 2.2 5 6
5 12 25 50 100
1.7 3.3 4.8 11 13.2
3.7 8.8 18.4 36.9 73.8
Min width without tool holder mm
158 198 167 267 255
A B Max reach Horizontal without tool holder stroke mm mm
530 648 732 887 914
205 255 290 355 395
Vertical stroke mm
C Height mm
Tool holder interface type
Ordering No.
310 465 615 515 515
732 888 1100 1116 1116
A A A B B
4390 2000 00 4390 2001 00 4390 2002 00 4390 2004 00 4390 2005 00
Tool holder is ordered separately.
C
C
Dimensions
Tool Accessories
A
140 Tool Accessories
A
SMS T
Torque Arm
SMS T – Series torque arms The Atlas Copco linear arms are built to handle the most demanding industrial situations. The robust design offers unmatched user friendliness and, due to the swivel function, a wide working area is covered with the SMS T-series. The swivel arms are equipped with ball bearings for smooth operation, and an = = ! " area. The swivel arms have a balancer included that will absorb the weight of the arm and tool combination to reduce the weight for the operator. The arms minimize reaction force of the tool to prevent hand-arm-shoulder disorders. With mini J product quality is also higher since there is no movement of the tool and all torque is absorbed in the joint. z Robust construction for long life and no force transferred to operator. z Balancer included to remove the tool and arm weight from the operator. z Available from 5 Nm up to 100 Nm. Minimizes reaction force to prevent hand-arm-shoulder disorders. z ( ! all torque absorbed in the joint and no movement of the tool. z
Model
kg
lb
Nm
ft lb
D Swivel rods width without tool holder mm
SMS T-5 SMS T-12 SMS T-25 SMS T-50 SMS T-100
0.8 1.5 2.5 5 6
1.7 3.3 5,5 11 13.2
5 12 25 50 100
3.7 8.8 18.4 36.9 73.8
292 342 392 440 490
Max tool weight
Max torque
B+D Max reach without tool holder mm
C Vertical stroke mm
A Height mm
B Width mm
Tool holder interface type
Ordering No.
582 682 732 825 930
270 425 580 520 500
732 888 1100 1116 1116
290 340 340 385 440
A A A B B
4390 2006 00 4390 2007 00 4390 2008 00 4390 2009 00 4390 2010 00
Tool holder is ordered separately.
Dimensions
A
Tool Accessories 141
Tool Accessories
0
120
C
D
B
Carbon Arm
SMC
SMC – Carbon arms The Atlas Copco carbon arms have a " ~ ity in the workplace. The carbon arms are light weight with smooth movements to reduce the operator force to use the arms. Together with a balancer the carbon arms can either retract up or be used in a weightless position to improve operator comfort. The carbon arms minimize reaction force to prevent hand-armshoulder disorders. With minimized reaction force of the tool you will also improve no movement of the tool and all torque is absorbed in the joint. z " ibility in the workplace. zLight weight and smooth movements for operator comfort. zEasy to use together with balancer to create weightless solution to improve ergonomics. zMinimizes reaction force to prevent hand-arm-shoulder disorders. zMinimizes pinching and can replace reaction bars.
Model
Max torque Nm ft lb
SMC 12 1150 SMC 12 1600 SMC 12 2100 SMC 25 1150 SMC 25 1600 SMC 25 2100 SMC 25 2600 SMC 50 1600 SMC 50 2100 SMC 50 2600 SMC 100 1600 SMC 100 2100 SMC 100 2600 SMC 200 1600 SMC 200 2100 SMC 200 2600
12 12 12 25 25 25 25 50 50 50 100 100 100 200 200 200
8.9 8.9 8.9 18.4 18.4 18.4 18.4 36.9 36.9 36.9 73.8 73.8 73.8 148 148 148
z( !
all torque absorbed in the joint and no movement of the tool.
Min length mm
Max length mm
A Max tool holder swivel angle [deg]
516 666 835 524 674 841 1007 712 878 1045 722 889 1056 726 893 1060
1128 1578 2083 1124 1574 2075 2573 1624 2125 2626 1628 2129 2630 1628 2129 2630
60 60 60 50 50 50 50 40 40 40 30 30 30 20 20 20
Weight kg lb
0.37 0.42 0.48 0.51 0.61 0.68 0.77 0.95 1.05 1.15 1.28 1.41 1.53 1.98 2.18 2.39
Tool holder interface type
Ordering No.
A A A A A A A B B B B B B -
4390 1510 85 4390 1511 85 4390 1512 85 4390 1514 85 4390 1515 85 4390 1516 85 4390 1517 85 4390 1518 85 4390 1519 85 4390 1520 85 4390 1522 85 4390 1523 85 4390 1524 85 4390 1526 85 4390 1527 85 4390 1528 85
0.816 0.926 1.06 1.12 1.34 1.5 1.7 2.09 2.31 2.54 2.82 3.11 3.37 4.37 4.81 5.27
Tool holder is ordered separately. Choose the appropriate balancer depending on tool weight. Order the balancer kit for easy and fast assembly. NOTE: A: 17 mm square interface, B: 32 mm square interface. For SMC 200 the tool holders connect directly to the clevis of the arm.
Tool Accessories
Dimensions
A
142 Tool Accessories
orking area
A
SML MK II
Linear Arm
Torque arm SML MK II By mounting your assembly tool on a SML MK II torque arm you will immediately increase the productivity and reduce muscular stress from your operators. All arms are delivered with integrated ba ] # Copco interface for tool holders. The ] ! ease the arm effortless around the workstation. z] ~ % zStrong
and durable desing. zIntegrated balancer to support tool and arm weight. zHigh torque capacity, up to 1000 Nm. zSame
tool holder interface as SML T / SMS T / SMC for arms up to 150 Nm.
Model
Max tool weight kg lb
SML 10 MK II SML 40 MK II SML 80 MK II SML 150 MK II SML 300 MK II SML 500 MK II SML 1000 MK II
1 2.3 5.2 7 14 10 11.3
2.2 5.1 11.5 15.4 30.9 22 24.9
Max torque Nm ft lb
10 40 80 150 300 500 1000
7.4 29.5 59 110.7 221.4 369 738
D Horizontal stroke mm
C Vertical stroke mm
A Height mm
Tool holder interface type
Ordering No.
240 280 320 360 400 440 480
220 290 360 430 500 570 640
680 834 964 1049 1231 1361 1571
A B B C C C C
8202 9003 20 8202 9003 21 8202 9003 22 8202 9003 23 8202 9003 24 8202 9003 25 8202 9003 26
Tool holder is ordered separately.
Dimensions
360°
A
B
C
Tool Accessories
D
Tool Accessories 143
Torque Arms MicroTorque
GHP
GHP – Torque arm for MicroTorque range # $ [K cellent means of assistance when using " que screwdrivers. Torque arm GHP Mini is recommended with screwdrivers below 100 Ncm, and GHP Small below 200 Ncm. [K easy to position and handle. The design is intended for low torque applications and work tasks over a long period of time. Comes with appropriate balancing system to support the weight of the tool.
Model
Stroke mm
alfa
Ordering No.
200 400 730
270o 270o 270o
8432 0830 02 8432 0830 03 8432 0830 04
GHP Mini GHP Small GHP Large Tool holder is ordered separately.
Dimensions
Working range, mm Model
GHP Mini GHP Small GHP Large
A
B
280 460 500
150 250 250
A B
Tool Accessories
470
GHP Small/GHP Large
GHP Mini
144 Tool Accessories
Torque Arm Accessories Optional Accessories Tool holder guide Atlas Copco tool holders are designed to optimize your workplace solution. Depending on tool, torque arm and application you can choose from a wide range © diameter holders, spline holders, mounting plates with spine or hole, pistol tool holders or angle tool holders. A tool spe ! universal holder.
How to build your workplace solution 1) Tool 2) Torque arm – Torque range – Work area – Tool weight 3) Tool holder – Arm - Tool holder interface type (or mounting on arm clevis, as for SMC angle tool holders) – Tool interface: eg. Spline, Diameter or Angle 4) Accessories 5) For SMC - Balancer
Tool holders for torque arms with tool holder interface type A SMC 12/25 and SMS/L T 5/12/25 and SML MK II 10 Model
Universal tool holder
Tool holder, diameter
Arm Tool dia. Spline interface mm type type Description
Ordering No.
Y {\ # ^ {_ Holder, Spline 1 1 A Holder, diameter 30.5 30 - 30.5 A Holder, diameter 34 33.5 - 34 A Holder diameter 36.5 36 - 36.5 A Holder diameter 38 37.5 - 38 A Holder diameter 44 43.5 - 44 A Holder diameter 46 45.5 - 46 A To be used with adapter Special adapters to be used with dia 46 mm tool holder LUM10 PR ELI LUM21 PR-P LUM12 SR LUM12 PR LUM22 PR Holder diameter 56 55.5-56 A To be used with adapter Special adapters to be used with dia 56 mm tool holder LUM21 SR LUM22 SR Mounting plate, Spline 1 1 A Mounting plate, Spline 2 2 A Mounting plate, hole 24 24 A Mounting plate, hole 26 26 A Mounting plate, hole 28 28 A Mounting plate, blank A
] _ j\ 4390 1513 07 4390 1513 80 4390 1513 81 4390 1513 82 4390 1513 83 4390 1513 84 4390 1513 85 4390 1734 09 4390 1734 08 4390 1735 44 4390 1735 52 4390 1735 53 4390 1735 54 4390 1513 86 4390 1735 45 4390 1735 51 4390 2020 00 4390 2020 01 4390 2020 02 4390 2020 03 4390 2020 04 4390 2020 05
Tool holders for torque arms with tool holder interface type B, SMC 50/100 and SMS/L T 50/100 and SML MK II 40/80
Model
Tool holder, Spline
Arm Tool dia. Spline interface mm type type Description
Ordering No.
Holder, Spline 1 Holder, Spline 2 Holder, Spline 3 Holder, hole 24
24
1 2 3 -
B B B B
4390 1513 08 4390 1513 09 4390 1513 10 4390 1518 22
Mounting plate, Spline 1 Mounting plate, Spline 2 Mounting plate, Spline 3 Mounting plate, hole 24 Mounting plate, hole 26 Mounting plate, hole 28 Mounting plate, blank
24 26 28 -
1 2 3 -
B B B B B B B
4390 2021 00 4390 2021 01 4390 2021 02 4390 2021 03 4390 2021 04 4390 2021 05 4390 2021 06
Tool Accessories 145
Tool Accessories
Mounting plate
Torque Arm Accessories Optional Accessories Mounting plates for SML MK II 150/300/500/1000 torque arms, tool holder interface type C Tool dia. mm
Model
Mounting plate, Spline 1 Mounting plate, Spline 2 Mounting plate, Spline 3 Mounting plate, Spline 4 Mounting plate, Spline 5 Mounting plate, Spline 6 Mounting plate, Spline 7 Mounting plate, QMX/ETX50 Mounting plate, QMX/ETX62 Mounting plate, QMX90/ETX90 ? "
Spline type
Arm interface type Description
1 2 3 4 5 6 7
C C C C C C C C C C $
Ordering No.
4390 1760 00 4390 1761 00 4390 1762 00 4390 1763 00 4390 1764 00 4390 1765 00 4390 1766 00 4390 1782 00 4390 1783 00 4390 1785 00 ] \j
Arm interface type Description
Ordering No.
Mounting plate
Pistol tool holders for SMC carbon arms Model
Pistol holder, hole 24 Pistol holder, Spline 2 Pistol holder, Spline 2 Pistol holder, Spline 3
Tool dia. mm
Spline type
24 -
2 2 3
-
For SMC 50 For SMC 100 For SMC 200 For SMC 200
tension mounting plate 4390 1518 18 4390 1522 18 4390 1526 18 4390 1513 11
Tool holder connects directly to the clevis of the arm.
Angle tool holders for SMC carbon arms, SMC 50 Model
Description
Ordering No.
Angle tool holder for LTV38-R50-13, LTV38-R42-13 LTV38-R50-HAD, LTV38-R42-HAD LTV38-R50-10, LTV38-R42-10 LTV39-2 R30-10, LTV39-2 R37-10, LTV39-2 R48-10 ETV ST61-40-10, ETV ST61-40-HAD, ETV STB62-40-10, ETV STB62-50-10 ETV STB32-30-10, ETV ST61-30-10, ETV STB62-30-10 LTV39-2 R48-13 LTV29-2 R30-10 ETV S72-30-10, ETV S42-30-10 ETV S72-40-10 ETV DS72-40-10
4390 2062 80 4390 2062 81 4390 2062 82 4390 2062 83
istol holder
4390 2062 84 4390 2062 85 4390 2062 86 4390 2062 87 4390 2062 88 4390 2062 89 4390 2062 90
Tool holder connects directly to the clevis of the arm. NOTE: 4390 2062 88 is attached to the arm by the arm tool holder interface B.
Angle tool holders for SMC carbon arms, SMC 100 Model
Description
Ordering No.
Tool Accessories
Angle tool holder ETV ST81-100-13, ETV ST61-100-13, ETV STB62-100-13 ETV DS72-70-HAD ETV STB62-70-13, ETV ST81-70-13-L150, ETV ST81-70-13, ETV ST61-70-13, ETV ST81-90-HAD, ETV ST61-90-HAD ETV S72-50-10/B10, LTV39-2 R70-13, LTV39-2 R56-13, ETV S7-50-10 LTV39-2 R85-13 LTV38-R85-13 LTV38 R85-HAD ETV ST81-50-10, ETV ST61-50-HAD, ETV ST61-50-10, LTV39-2 R56-10 ETV ST101-100-HAD, ETV ST101-100-13, ETV ST101-100-INTEL, ETV S72-100-13 LTV38 R70-13 LTV38 R57-13 ETV DS72-70-13 ETV DS92-100-13 ETV S72-70-13 ETV DS72-50-HAD, ETV DS72-50-10 Tool holder connects directly to the clevis of the arm.
146 Tool Accessories
4390 2061 80
Angle tool holder
4390 2061 81 4390 2061 82 4390 2061 83 4390 2061 84 4390 2061 85 4390 2061 86 4390 2061 87 4390 2061 88 4390 2061 89 4390 2061 90 4390 2061 91 4390 2061 92 4390 2061 93 4390 2061 94
Angle tool holder
Torque Arm Accessories Optional Accessories Angle tool holders for SMC carbon arms, SMC 200 Model
Description
Ordering No.
Angle tool holder ETV ST61-200, ETV ST81-200 ETV ST101-180-13 / 13-F / 13-M / 13-M-F, ETV ST101-180-B13 / B13-F, ETV S72-150-13 / B13, ETV S72-180-13 / B13, ETV S92-180-13, ETV ST61-150-13 / B13 / 13-ATEX, ETV ST61-180-13 / B13 / 13-ATEX, ETV ST81-150-13 / B13, ETV ST81-180-13 / B13 ETV DS92-180-13 ETV DS72-160-13 / B13, ETV DS72-180-13 / B13 LTV48 R120-L13 / R150-L13 / R200-L13 LTV69 R180-13, LTV69 N180-13 LTV48 R120-HAD / R150-HAD / R200-HAD LTV48 R120-FS / R150-FS / R200-FS ETV ST61-150-FS / 180-FS ETV ST61-120-HAD / 150-HAD / 180-HAD ETV ST81-120-HAD / 150-HAD / 180-HAD ETV ST81-150-FS / 180-FS ETV ST101-180-FS / FS-F ETV ST101-180-Intel / Intel-F ETV ST101-180-HAD / HAD-F ETV DS72-160-FS ETV DS72-100-HAD / 160-HAD ETV DS72-100-13 / B13
ench stand
older for bench stand
4390 1513 87 4390 2060 80
4390 2060 81
4390 2060 82 4390 2060 83 4390 2060 84 4390 2060 85 4390 2060 86 4390 2060 87
4390 2060 88
4390 2060 89 4390 2060 90
Tool holder connects directly to the clevis of the arm.
Optional accessories for SMC carbon arms
Table clamp
Model
Description
Bench stand
Bench stand with height 753 mm. Holder must be ordered separately Stand attachment 12-25 Nm Stand attachment 50-100 Nm SMC 200 should not be used with table stand Clamp for heavy duty applications, 22-82 mm SMC Balancer adaptor kit for RIL 1C-5C and WP10 SMC Balancer adaptor kit for WP05
Holder for bench stand
Table clamp Balancer kit
Ordering No.
4390 1728 00 4390 1510 88 4390 1518 88 4390 1734 02 4390 2050 00 4390 2078 80
Optional accessories for SML/SMS T-series and SML MK II
Vertical adapter
Start handle
Description
Horizontal adapter (handle mount) Vertical adapter (handle mount) Start handle (electric, 1 signal) (electric, 2 signal) (pneumatic) Heavy duty start handles (electric, 1 signal) (electric, 2 signal) (pneumatic) Heavy duty handgrip (dead) Handgrip (dead handle) Remote start cable 3m 5m 10 m ? 15 m @ | { }
Ordering No.
4390 1770 00 4390 1769 00 4390 1772 00 4390 1773 00 4390 1771 00 4390 1772 01 4390 1773 01 4390 1771 01 4390 1786 01 4390 1786 00 4390 1774 00 4390 1775 00 4390 1776 00 ] j 4390 1779 00 ]
NOTE: – For forward and reverse tool operation, a 2 signal handle is required (electric tools only).
Tool Accessories 147
Tool Accessories
ori ontal adapter
Torque Arm Accessories Installation Proposals for SML
Optional Accessories for GHP MicroTorque
Description
Ordering No.
Adapter Adapter between GHP Mini and ETF 5, 10, 20 Adapter between GHP Mini and ETD M 03/05/10A Adapter between GHP Mini and ETD M25AVB Adapter between GHP Small and ETF 50-200 Adapter between GHP Small and ETD M-40-250 L Adapter between GHP Large and ETF 400, 500, 800 Universal adapter for GHP Small (LUM, EBL, DL, SL) Handle Handle between GHP Mini and ETF 05, 10, 20 Handle between GHP Small and ETF 50, 100, 200 Handle between GHP Large and ETF 400, 500, 800
8432 0830 70 8432 0831 81 8432 0830 83 8432 0830 72 8432 0830 73 8432 0830 74 8432 0831 80 8432 0830 90 8432 0830 53 8432 0830 54
Tool Accessories
Optional Accessories
Tool holster for pistol grip and straight tools Model
Max tool width, mm
Tool holster small
45
Ordering No.
4220 3584 82
Tool holster
148 Tool Accessories
Bits and Power Sockets Pozidriv bits
Screwdriver Bits – Hexagon Drive
Application: For Pozidriv screws ' > [" ) $ \%]
DRIVE SYSTEM: 1/4" HEXAGON, STYLE C 6.3 SCREW PROFILE: Slotted bits
Point
Length mm
Ordering No.
PZ1 PZ2 PZ3
25 25 25
4023 1101 11 4023 1101 12 4023 1101 13
Application: For slotted screws ' > [" ) $ \%] Blade thickness mm
Blade width mm
Length mm
Ordering No.
0.55 0.6 0.8
3.5 4 5.5
25 25 25
4023 1400 21 4023 1400 22 4023 1400 26
DRIVE SYSTEM: 5/16" HEXAGON, STYLE C 8
Phillips bits
SCREW PROFILE:
Hex Bits
Application: For Phillips screws ' > [" ) $ \%]
#
> < [ ! ' > _ \ [" ) $ j
Point
Length mm
Ordering No.
PH0 PH1 PH2 PH3
25 25 25 25
4023 1326 00 4023 0696 01 4023 0697 01 4023 0698 01
Hex bits
Point mm
Length mm
Ordering No.
34 25 25 25 25
4023 1215 00 4023 1216 00 4023 1219 00 4023 1217 00 4023 1218 00
5 6 7 8 10
#
> < [ ! ' > [" ) $ \%] Point
2 2.5 3 4 5 6 7 8
Length mm
Ordering No.
25 25 25 25 25 25 25 25
4023 1318 00 4023 1319 00 4023 0819 00 4023 1320 00 4023 0820 00 4023 0821 00 4023 1430 00 4023 0905 00
TorxPlus bits
DRIVE SYSTEM: 3 MM HEXAGON SCREW PROFILE:
Slotted bits Application: For slotted screws ' > ] [" Blade thickness mm
#
> < K ! ' > [" ) $ \%] Point
Length mm
Ordering No.
IP6 IP8 IP10
25 25 25
4023 0001 70 4023 0001 74 4023 0001 78
Torx bits
0.3 0.4 0.4 0.5 0.5 0.5 0.5 0.8 0.8
Blade width mm
Length mm
Ordering No.
1.8 2 2.5 3 4 3.5 4.5 4 5.5
50 50 50 50 50 50 50 50 50
4023 0004 03 4023 0004 04 4023 0004 05 4023 0004 06 4023 0004 07 4023 0004 08 4023 0004 09 4023 0004 10 4023 0004 11
Point
Length mm
Ordering No.
TX6 TX8 TX9 TX10 TX15 TX20 TX25 TX27 TX30 TX40
25 25 25 25 25 25 25 25 25 25
4023 0001 60 4023 1329 00 4023 1330 00 4023 1321 00 4023 1331 00 4023 1322 00 4023 1332 00 4023 1333 00 4023 1323 00 4023 1334 00
Phillips bits Application: For Phillips screws ' > ] [" Point
00 0 1
Length mm
Ordering No.
50 50 50
4023 0004 00 4023 0004 01 4023 0004 02
Tool Accessories 149
Tool Accessories
#
> < ! ' > [" ) $ \%]
Bits and Power Sockets Torx bits #
> < ! ' > ] ["
Phillips bits Application: For Phillips screws ' > [" ) ? \%]
Length mm
Point
T6 T7 T8 T10
50 50 50 50
4023 0004 14 4023 0004 15 4023 0004 16 4023 0004 17
Pozidriv bits Application: For Pozidriv screws ' > ] [" Point
Length mm
Ordering No.
PZ0 PZ1
50 50
4023 0004 12 4023 0004 13
DRIVE SYSTEM: 1/4" HEXAGON, STYLE E 6.3
Application: For slotted screws Drive: 1/4" [" ) ? \%] Blade width mm
Length mm
Ordering No.
0.7 0.8 0.9 1 1.1 1.2 1.3 0.7 0.8 0.9
49 49 49 49 49 49 49 76 76 76
4023 2020 21 4023 2020 23 4023 2020 24 4023 2020 26 4023 2020 27 4023 2020 28 4023 2020 29 4023 2030 21 4023 2030 23 4023 2030 24
' *# Application: For slotted screws ' > [" ) ? \%] Outside dia (D) mm
9.5 11.1 12.7 14.3 15.9
Blade thickness (t) mm
d
Blade width (d) mm
0.9 1 1.1 1.2 1.3
4.9 6.1 7.4 8.9 10.0
Length mm
Ordering No.
95 93 93 96 95
4023 0683 00 4023 1313 00 4023 0684 00 4023 0949 00 4023 0685 00
Tool Accessories
Hex bits #
> < [ ! ' > [" ) ? \%] Point mm
Length mm
Ordering No.
2 2.5 3 4 5 6.35 8 10
49 49 49 49 49 49 49 49
4023 1311 00 4023 1312 00 4023 0710 00 4023 0711 00 4023 0712 00 4023 0906 00 4023 1369 00 4023 1370 00
150 Tool Accessories
Ordering No.
PH00 PH00 PH00 PH0 PH1 PH1 PH1 PH1 PH2 PH2 PH2 PH2 PH3 PH3 PH3 PH3
50 70 90 50 50 70 89 152 50 70 89 152 50 70 89 152
4023 0001 51 4023 0001 52 4023 0001 53 4023 1325 00 4023 2320 21 4023 2327 21 4023 2335 21 4023 2360 21 4023 2320 22 4023 2327 22 4023 2335 22 4023 2360 22 4023 2320 23 4023 2327 23 4023 2335 23 4023 2360 23
#
> < ! ' > [" ) ? \%]
Slotted bits
3.2 3.9 4.7 6.3 7 7.9 9.1 3.2 3.9 4.7
Length mm
Torx bits
SCREW PROFILE:
Blade thickness mm
Point
Ordering No.
Point
Length mm
Ordering No.
TX5 TX5 TX6 TX6 TX6 TX7 TX7 TX8 TX8 TX9 TX9 TX10 TX10 TX15 TX15 TX20 TX20 TX25 TX25 TX27 TX27 TX30 TX30 TX40
49 70 49 70 90 49 70 49 90 49 90 49 90 49 90 49 90 49 90 49 90 49 90 90
4023 0002 16 4023 0002 17 4023 0001 61 4023 0001 62 4023 0001 63 4023 0002 18 4023 0002 19 4023 2220 21 4023 2235 21 4023 2220 22 4023 2235 22 4023 2220 23 4023 2235 23 4023 2220 24 4023 2235 24 4023 2220 25 4023 2235 25 4023 2220 26 4023 2235 26 4023 2220 27 4023 2235 27 4023 2220 28 4023 2235 28 4023 2235 29
TorxPlus bits #
> < K ! ' > [" ) ? \%] Point
Length mm
Ordering No.
IP5 IP5 IP6 IP6 IP6 IP7 IP7 IP7 IP8 IP8 IP8 IP10 IP10 IP10
50 70 50 70 90 50 70 90 50 70 90 50 70 90
4023 0002 20 4023 0002 21 4023 0001 71 4023 0001 72 4023 0001 73 4023 0002 23 4023 0002 24 4023 0002 25 4023 0001 75 4023 0001 76 4023 0001 77 4023 0001 79 4023 0001 80 4023 0001 81
Bits and Power Sockets Adapters
Pozidriv bits Application: For Pozidriv screws Drive: 1/4" Hexagon, Style E 6.3
DRIVE SYSTEM: 1/4" HEXAGON, STYLE E 6.3
Point
Length mm
Ordering No.
PZ0 PZ0 PZ1 PZ1 PZ1 PZ2 PZ2 PZ2 PZ3 PZ3
50 70 50 70 89 50 70 70 50 89
4023 0001 41 4023 0001 42 4023 2420 21 4023 2427 21 4023 2435 21 4023 2420 22 4023 2427 22 4023 2435 22 4023 2420 23 4023 2435 23
APPLICATION: FOR BITS WITH WING-SHANK 4 MM DRIVE
Adapters Ordering No.
Adapter
4220 0105 00
Screwdriver Bits – Wing-shank Drive DRIVE SYSTEM: 7/16" HEXAGON, STYLE E 11.2
DRIVE SYSTEM: 4 MM WING-SHANK
SCREW PROFILE:
SCREW PROFILE:
Hex bits Slotted bits Application: For Hex-socket screws Drive: 7/16" Hexagon, Style E 11.2 Point mm
5 6 8 10
Application: For Slotted screws Drive: Wing-shank 4 mm
Length mm
Ordering No.
70 70 70 70
4023 0800 00 4023 0801 00 4023 0802 00 4023 0760 00
Blade thickness mm
Blade width mm
Length mm
Ordering No.
0.28 0.30 0.3 0.3
1.3 1.7 2.0 2.5
60 60 60 60
4023 1327 01 4023 1327 02 4023 1327 03 4023 1327 04
Phillips bits Application: For Phillips screws Drive: Wing-shank 4 mm
Bit Holders DRIVE SYSTEM: 1/4" HEXAGON, STYLE E 6.3 APPLICATION: SUITABLE FOR BITS WITH 1/4" HEXAGON DRIVE Hs
L1
L
Hf
Point
Length mm
Ordering No.
PH00 PH0 PH0 PH1 PH2
40 40 60 40 40
4023 0002 56 4023 0002 57 4023 0002 03 4023 0002 58 4023 0002 59
Hex bits
D
Application: For Hex screws Drive: Wing-shank 4 mm
Standard type Hexdrive
Hexfemale
1/4" 1/4" 1/4"
1/4" 1/4" 1/4"
DiaLength Length meter (D) L L1 mm mm mm
11.1 11.1 11.1
46.5 46.5 46.5
28.5 55.5 103.7
Point Magnetic Ordering No.
Yes Yes Yes
4023 1208 01 4023 1208 02 4023 1209 00
1.5 2 2.5 3
Length mm
Ordering No.
60 60 60 60
4023 0002 60 4023 0002 61 4023 0002 62 4023 0002 63
Hs
L1
L
Hf
D
Quick release type Hexdrive
Hexfemale
1/4" 1/4"
1/4" 1/4"
DiaLength Length meter (D) L L1 mm mm mm
9.4 9.4
35.7 50
25.4 25.4
Magnetic Ordering No.
Yes Yes
4023 1353 00 4023 0707 00
Application: For Torx screws Drive: Wing-shank 4 mm Point
Length mm
Ordering No.
TX1 TX2 TX3 TX4 TX5 TX6 TX8 TX10
40 60 60 60 60 60 60 60
4023 0002 52 4023 0002 53 4023 0002 54 4023 0001 90 4023 0001 91 4023 0001 92 4023 0001 93 4023 0001 94
Tool Accessories 151
Tool Accessories
Torx bits
Bits and Power Sockets TorxPlus bits Hex-socket bits
#
> < K ! Drive: Wing-shank 4 mm Point
Length mm
Ordering No.
IP4 IP5 IP6 IP8 IP10
60 60 60 60 60
4023 0002 10 4023 0002 11 4023 0002 12 4023 0002 13 4023 0002 14
Pozidriv bits Application: For Pozidriv screws Drive: Wing-shank 4 mm Point
Length mm
Ordering No.
PZ0 PZ1 PZ2
60 60 60
4023 0002 03 4023 0002 04 4023 0002 55
Screwdriver Bits – Halfmoon Drive DRIVE SYSTEM: 4 MM HALFMOON SCREW PROFILE:
Slotted bits Application: For slotted screws Drive: Halfmoon 4 mm Blade width mm
2 2.5 3 4
Blade thickness mm
Length mm
Ordering No.
0.3 0.3 0.4 0.5
44 44 44 44
4023 0002 37 4023 0002 38 4023 0002 39 4023 0002 40
Point
2.3 2.5 3 4 4.5 5 5.5
Length mm
Ordering No.
44 44 44 44 44 44 44
4023 0002 45 4023 0002 46 4023 0002 47 4023 0002 48 4023 0002 49 4023 0002 50 4023 0002 51
Torx bits #
> < ! Drive: Halfmoon 4 mm Point
Length mm
Ordering No.
TX1 TX2 TX3 TX3 TX4 TX4 TX5 TX5 TX6 TX6 TX8 TX8 TX10 TX10
44 44 44 64 44 64 44 64 44 64 44 64 44 64
4023 0002 32 4023 0001 06 4023 0001 08 4023 0001 09 4023 0001 20 4023 0001 21 4023 0001 22 4023 0001 23 4023 0001 24 4023 0001 25 4023 0001 26 4023 0001 27 4023 0001 28 4023 0001 29
TorxPlus bits #
> < K ! Drive: Halfmoon 4 mm
Phillips bits
Point
Length mm
Ordering No.
Application: For Phillips screws Drive: Halfmoon 4 mm
IP2 IP3 IP4 IP4 IP5 IP5 IP6 IP6 IP8 IP8 IP10 IP10
44 44 44 64 44 64 44 64 44 64 44 64
4023 0002 35 4023 0002 36 4023 0001 30 4023 0001 31 4023 0001 32 4023 0001 33 4023 0001 34 4023 0001 35 4023 0001 36 4023 0001 37 4023 0001 38 4023 0001 39
Point
Length mm
Ordering No.
44 64 44 64 44 64 44 64 90 44 64
4023 0001 10 4023 0001 11 4023 0001 12 4023 0001 13 4023 0001 14 4023 0001 15 4023 0001 16 4023 0001 17 4023 0001 18 4023 0002 30 4023 0002 31
PH000 PH000 PH00 PH00 PH0 PH0 PH1 PH1 PH1 PH2 PH2
Tool Accessories
Nutsetter. Application: For nuts and thread-headed screws Drive: Halfmoon 4 mm
Hex bits
Pozidriv bits
#
> < [ ! Drive: Halfmoon 4 mm
Application: For Pozidriv screws Drive: Halfmoon 4 mm
Point
Length mm
Ordering No.
Point
Length mm
Ordering No.
44 44 44 44
4023 0002 41 4023 0002 42 4023 0002 43 4023 0002 44
PZ0 PZ0 PZ1 PZ1
44 64 44 64
4023 0002 26 4023 0002 27 4023 0002 28 4023 0002 29
1.5 2 2.5 3
152 Tool Accessories
Bits and Power Sockets Adapters
Power socket 3/8" square drive
d
DRIVE SYSTEM: 4 MM HALFMOON APPLICATION: SUITABLE FOR BITS WITH 1/4" HEXAGON DRIVE
3/8" Adapters
mm
in
D
d m
Overall length L mm
Ordering No.
4 5 5.5 6 7 8 9 10 11 12 13 14
7.5 8.5 9 9.5 11 12 13 14.5 16 17 18 19
13 13 13 13 13 13 13 13 13 13 13 13
25 25 25 25 25 25 25 25 25 25 25 25
4026 0604 00 4026 0605 00 4026 0605 50 4026 0606 00 4026 0607 00 4026 0608 00 4026 0609 00 4026 0610 00 4026 0611 00 4026 0612 00 4026 0613 00 4026 0614 00
7/32 1/4 9/32 5/16 3/8 13/32 7/16 15/32 1/2 9/16
9 9.5 11 12 14.5 14.5 16 17 18 19
13 13 13 13 13 13 13 13 13 13
25 25 25 25 25 25 25 25 25 25
4026 0605 50 4026 0708 00 4026 0607 00 4026 0608 00 4026 0712 00 4026 0610 00 4026 0611 00 4026 0612 00 4026 0716 00 4026 0614 00
12.5 14.5 15 17 18 19 20 26
19 19 19 19 19 19 20 26
30 30 30 30 30 30 30 34
4026 0908 00 4026 1012 00 4026 0910 00 4026 0911 00 4026 0912 00 4026 1016 00 4026 1018 00 4026 0919 00
4026 1210 00 4026 1211 00 4026 1212 00 4026 1213 00 4026 1214 00 4026 1216 00 4026 1217 00 4026 1218 00 4026 1219 00 4026 1221 00 4026 1222 00 4026 1224 00 4026 1227 00 4026 1312 00 4026 1211 00 4026 1316 00 4026 1318 00 4026 1219 00 4026 1224 00 4026 1336 00
5/16 3/8 13/32 7/16 15/32 1/2 9/16 3/4
d
Width across
4026 0907 00 4026 0908 00 4026 0909 00 4026 0910 00 4026 0911 00 4026 0912 00 4026 0913 00 4026 0914 00 4026 0916 00 4026 0917 00 4026 0918 00 4026 0919 00
in
Power socket 1/4" square drive
1/4"
30 30 30 30 30 30 30 30 30 30 30 30
7 8 9 10 11 12 13 14 16 17 18 19
4023 0002 15
Power sockets
19 19 19 19 19 19 22 22 22 22 22 22
mm
Power socket 1/2" square drive
d
1/2"
mm
in
Width across
D
d
Overall length L
10 11 12 13 14 16 17 18 19 21 22 24 27 3/8 7/16 1/2 9/16 3/4 15/16 1 1/8
17 19 20 21 22 25 26 27.5 29 32 32 35 39 16 18 20 22 28 35 40
25 25 25 25 25 30 30 30 30 30 30 30 30 22 22 22 24 28 30 38
38 38 38 38 38 38 38 38 38 38 38 45 50 38 38 38 38 38 45 40
Tool Accessories 153
Tool Accessories
Magnetic
Ordering No.
12.5 14 15 16 17.5 19 20 21 24 25 26 27.5
D
Ordering No.
d m
Overall length L mm
Width across
Bits and Power Sockets Power socket 3/4" square drive
Power socket 1 1/2" square drive
d d
3/4"
mm
in
a
Width across
D
d
Overall length L
18 19 21 22 24 27 30 32 34 36 3/4 15/16 1 1/8 1 5/16 1 1/2
32 33 36 37 40 43 47 49 52 54 33 40 42 47 53
44 44 44 44 44 44 44 44 44 44 44 44 44 44 44
50 50 50 50 52 54 54 56 56 55 50 52 52 56 56
Pina and O-ring <
4026 1918 00 4026 1919 00 4026 1921 00 4026 1922 00 4026 1924 00 4026 1927 00 4026 1930 00 4026 1932 00 4026 1934 00 4026 1936 00 4026 1919 00 4026 1924 00 4026 2036 00 4026 2042 00 4026 2048 00
A A A A A A A A A A A A A A A
1 1/2"
Width across
mm
a
50 55 60 65 70 75 80
D
d
Overall length L
81.5 87.5 94 100 106 112 119
86 86 86 86 86 86 86
87 90 95 100 105 110 116
Pina and O-ring <
4026 3850 00 4026 3855 00 4026 3860 00 4026 3865 00 4026 3870 00 4026 3875 00 4026 3880 00
F F F F F F F
See table for pin and o-ring.
Stud setter
See table for pin and o-ring.
Stud setter Power socket 1" square drive
d
1"
mm
in
Tool Accessories
a
Width across
D
d
Overall length L
24 27 30 32 34 36 41 46 50 55 60 65 15/16 1 1/8 1 5/16 1 11/16 1 7/8
42 46 50 52 55 57 64 69.5 75 81 87 93 42 46 53 65 70
54 54 54 54 54 54 54 54 54 54 54 54 54 54 51 52 58
58 58 60 60 60 65 67 74 80 84 87 90 58 58 62 64 66
Square drive in
Ordering No.
1/2
4023 0752 80
Pina and O-ring <
4026 2524 00 4026 2527 00 4026 2530 00 4026 2532 00 4026 2534 00 4026 2536 00 4026 2541 00 4026 2546 00 4026 2550 00 4026 2555 00 4026 2560 00 4026 2565 00 4026 2524 00 4026 2636 00 4026 2642 00 4026 2654 00 4026 2660 00
C C C C C C C C C C C C C
Holder drive nut
Ordering No.
M6 M8 M10 M12
4023 0761 00 4023 0762 00 4023 0756 00 4023 0757 00
Power socket sets A complete kit, containing 8 power sockets with 1/2" square drive, %
See table for pin and o-ring.
154 Tool Accessories
Square drive in
Width across
1/2
13, 16, 17, 18 19, 21, 22, 24
Ordering No.
4112 0607 80
Bits and Power Sockets Universal joints
a
Locking pins and O-rings
Male square in
Square drive in
Diameter mm
3/8 1/2 5/8
3/8 1/2 5/8
23 29 38
60 76 69
4023 1182 00 4023 0745 00 4023 0875 00
3/4 1 1 1/2
3/4 1 1 1/2
46 60 84
89 112 162
4023 0857 00 4023 1060 00 4023 1316 00
Length mm
Ordering No.
Pina and O-ring ref. letter
O-ring Locking pin Ref. letter
B C F
See table for pin and o-ring.
b
Socket adapters
Diameter Length mm mm
Ab B C D E F G H
4 4 5 5 5 6 6 6
Pin and O-ring Ordering No.
DiaInner meter diameter mm mm
35 45 45 60 70 75 75 95
5 5 6 6 6 6 6 6
33 33 44 59 65 65 79 94
4026 5000 90 4026 5000 91 4026 5000 92 4026 5000 93 4026 5000 94 4026 5000 95 4026 5000 96 4026 5000 97
B type pin also included.
Power socket holders
a
Pina and O-ring ref. letter
Male square in
Square drive in
Diameter mm
Length mm
Ordering No.
1/2 3/8 5/8
3/8 1/2 1/2
23 24 29
35 39 43
4023 1153 00 4023 1154 00 4023 1155 00
1/2 3/4 1/2
5/8 5/8 3/4
32 38 38
49 54 57
4023 0733 00 4023 1156 00 4023 0909 00
A
1 3/4 1
3/4 1 1 1/2
44 54 83
65 75 100
4023 1157 00 4023 0868 00 4023 1314 00
B C F
See table for pin and o-ring.
Hex in
Square in
Length mm
Ordering No.
1/4 1/4 1/4 1/4 1/4 1/4 1/4 7/16 7/16
1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2
50.8 76.2 101.6 152.4 50.8 76.2 101.6 76.2 70.0
4023 0686 00 9721 4234 00 4023 0687 00 4023 1203 00 4023 0907 00 9721 4235 00 4023 1204 00 4023 1210 03 4023 1211 03
Extensions Quick change chuck for power bits
Square drive in
Diameter mm
Length mm
Ordering No.
3/8 1/2 1/2 5/8 3/4 3/4 1 1 1 1/2
3/8 1/2 1/2 5/8 3/4 3/4 1 1 1 1/2
21 27 27 33 38.5 38.5 54 54 88
152 127 254 152 178 330 178 330 330
4023 1164 06 4023 0734 00 4023 0735 00 4023 0749 00 4023 0854 00 4023 0855 00 4023 0751 00 4023 0867 00 4023 1315 00
See table for pin and o-ring.
Pina and O-ring ref. letter 1
A A C C G
Square drive in
Female hex in
3/8 3/8 3/8 1/2
1/4 5/16 7/16 7/16
Diameter D D1 mm mm
22 22 22 29
20 33 33 33
Length L mm
Ordering No.
45 55 55 55
4023 1380 00 4023 1382 00 4023 1317 80 4023 0737 00
Tool Accessories 155
Tool Accessories
a
Male square in
Fixtured Applications
Contents
Page
Introduction ....................................... 157 Fixtured nutrunners QST .................. 159 Fixtured nutrunners ETX .................. 163 Power MACS .................................... 166 MSB, DB ........................................... 167 Power Focus..................................... 170 ToolsTalk ........................................... 171
Introduction – Fixtured Applications
With our vast experience, we are a supplier you can rely on % + U + + ? + ?
< # $ " % " ^ ? ® " "
% ! designed for fixtured applications, as ! !% K # $ ! ! % Power MACS 4000 and QST nutrunners # " " % " ! and integrate into production lines.
ToolsTalk software ToolsTalk software for Power MACS 4000 ! % ! " installed on a station PC, a laptop or a K
%$7! #>NNN Z ++ +< +?
A vertical two channel Multiple by
Y# s.
press
Fixtured Applications 157
Fixtured Applications
Power Focus 4000 and ETX nutrunners # ~ K! < " %
Introduction – Fixtured Nutrunners
Nutrunners to match your needs Y# %+% % 7 7! #>NNN % Y#++ + % ? J[ # J[ 7"? # # \NN] %
Fixtured Applications
QST and ETX nutrunners – common features ' " ! % ) ? ! % ' " | { }
! " % < " " " _ \ % # ) ? " % & ()* {%_` and soft joints. QST and ETX – different features ) " " Y " )K "% ? " % $ " " %
" ) = { '*<% ? " connector. ) " { _ | j } \ % ? " \ _ " {_ %
158 Fixtured Applications
QST nutrunners – extra features ●
●
●
●
●
' " ! runner and controller. Hot Swap – replace cable or spindle ! " !% ( ] % Optional redundant angle encoder and transducer. ^&< _ %
QST
●
●
●
●
●
( $ @ ?
! % * $* @ $ ! " for narrow bolts and transducer. ? " \
@ ! " " "% ' $ @ ! % Dual transducers and angle feedback, $# @ ! " % #" $ @ ! " % # ! ! %
Model
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Travel mm
Nm
ft lb
Speed r/min
Min C-C
kg
lb
Gear ratio
Socket holder size in
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
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Torque range
Weight
Ordering No.
Extended spring travel 76 mm and 100 mm ){{ $\ j [ ){_ $\ j [ ] )_ $\{ [ ] )_ _ $\{ [ ] )\{{] $\{ [ )\{]_ $\{ [ )j _ $\{ [ )j \ $\{ [ ) _ $\ \[{_ ) $\ \[{_ ){_ $ [ ] )_ _ $ j\[ ]
\ \ \ \ \ \ \ \ \ \
Fixtured Applications 159
Fixtured Applications
●
Fixtured Nutrunners
Fixtured Nutrunners
Model
QST
Travel mm
Nm
ft lb
Speed r/min
Min C-C
kg
lb
Gear ratio
Socket holder size in
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
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Torque range
Weight
Ordering No.
Dual transducers, CTT ){{ $_ ][ ){{ $*_ ][ ){_ $_ ][ ] ){_ $*_ ][ ] )_ $_ ][ ] )_ $*_ ][ ] )_ _ $_ ][ ] )_ _ $*_ ][ ] )\{ _ $_ _{[ ] )\{ _ $*_ _{[ ] )\{{] $_ _{[ )\{{] $*_ _{[ )\{]_ $_ _{[ )\{]_ $*_ _{[ )j _ $_ \[ )j _ $*_ \[ )j \ $_ \[ )j \ $*_ \[ ) _ $_ _{[{_ ) _ $*_ _{[{_ ) $_ _{[{_ ) $*_ _{ [{_
Dual transducers and angle feedback, CATT ){{ $#_ ][ ){_ $#_ ][ ] )_ $#_ ][ ] )_ _ $#_ ][ ] )\{ _ $# _ _{[ ] )\{{] $#_ _{[ )\{]_ $#_ _{[ )j _ $#_ \[ )j \ $#_ \[ ) _ $#_ _{[{_ ) $#_ _{[{_
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Fixtured Applications
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160 Fixtured Applications
{
{ _ { { { { {
_
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QST
Accessories
' B
C
D
E
mm
mm
mm
mm
mm
Standard QST34-8CT-T50-L150-H6 )]{ $_ _ [ ){{ $ _ ] [ ){{ $*_ ][ ){_ $_ ][ ] ){_ $*_ ][ ] )_ $_ ][ ] )_ $*_ ][ ] )_ _ $_ ][ ] )_ _ $*_ ][ ] )\{ _ $_ _{[ ] )\{ _ $*_ _{ [ ] )\{{] $_ _{[ )\{{] $*_ _{[ )\{]_ $_ _{[ )\{]_ $*_ _{[ )j _ $_ \[ QST80-450COT-T50-L146-H19 )j \ $_ \[ QST80-600COT-T50-L146-H19 ) _ $_ _{[{_ ) _ $*_ _{[{_ ) $_ _{[{_ ) $*_ _{[{_ ) _ _ $_ []j QST95-1750COT-T50-L155-H38
150
_
]
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_{%_
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\ 146
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155
16
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359 ]_ ] _ @ {{ @ \ @ \ @ _ @ _ @ _ @ _ _ – _ _ – \ @ \ @ \_ –
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– @ @ \ @ { @ _{
@ _{
@ _j\ @ _j\ @ _ { @ 685 @ 685 @ _ @ @ 796
A
B
C
D
E
Model
mm
mm
mm
mm
mm
Extended spring travel 76 mm and 100 mm ){{ $\ j [
j ){_ $\ j [ ]
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Dual transducers, CTT ){{ $_ ][ ){{ $*_ ][ ){_ $_ ][ ] ){_ $*_ ][ ] )_ $_ ][ ] )_ $*_ ][ ] )_ _ $_ ][ ] )_ _ $*_ ][ ] )\{ _ $_ _{[ ] )\{ _ $*_ _{[ ] )\{{] $_ _{[ )\{{] $*_ _{[ )\{]_ $_ _{[ )\{]_ $*_ _{[ )j _ $_ \[ QST80-450COTT-T50-L146-H19 )j \ $_ \[ QST80-600COTT-T50-L146-H19 ) _ $_ _{[{_ ) _ $*_ _{[{_ ) $_ _{[{_ ) $*_ _{ [{_
{] @ {] @ {] @ {] @ {_ @ {_ @ {_ @ ] – ] – ] @ ]{ @
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mm
B
C
mm mm
D
E
mm
mm
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Fixtured Applications 161
Fixtured Applications
A Model
QST
Accessories Optional Accessories Tool and extension cables Length
Ordering No.
{ ] _
_ { {_ ] ]_
{{ ] { {{ ] ] {{ ] _ {{ ] {{ ] {{ ] _ {{ ] { {{ ] {_ {{ ] ] {{ ] ]_ {{ ]
? A
Additional sockets
A mm
Product No.
Socket holder size in
Socket holdera Ordering No.
QST42-20CT
QST42-50CT
QST50-90CT
Fixtured Applications
QST62-150CT
0b 50 100 150 {
j]_ \ { 8435 4083 08 8435 4083 10 j]_ j] { 8435 4083 14
]j ]j ]j ]j ]j
{] j j {] {{ {] {{ {] {{ { {] {{ ]
0b 50 100 150 {
8435 6030 10 8435 4083 19 j]_ j] { j]_ j] {] j]_ j] {_
{
{
{
{
{
{] j {] {{ j {] {{ j {] {{ j { {] {{ j ]
0 50 100 150 {
8435 6040 10 j]_ j] {j j]_ j] { 8435 4083 30 8435 4083 31
{
{
{
{
{
{] j{ {] {{ {] {{ {] {{ { {] {{ ]
0b 50 100 150 {
8435 6050 10 8435 4083 68 8435 4083 33 8435 4083 34 8435 4083 35
{
{
{
{
{
{] j{ {] {{ {] {{ {] {{ { {] {{ ]
8435 6060 10 8435 4083 37 8435 4083 40 8435 4083 43 8435 4083 46 8435 4083 70 8435 4083 38 8435 4083 41 8435 4083 44 8435 4083 47
{
{
{
{
{ _j _j _j _j _j
{] j{ {] {{{] {] {{{] {] {{{] { {] {{{] ] {] j{ {] {{{ {] {{{ {] {{{ { {] {{{ ]
b
Product No.
0 50 100 150 { 0b 50 100 150 {
8435 4083 81 8435 4083 83 8435 4083 98 8435 4083 88 8435 4083 91 8435 5170 10 8435 4083 84 8435 4083 86 8435 4083 89 j]_ j] {
_j _j _j _j _j ] ] ] ] ]
{] j{ {] {{{ {] {{{ {] {{{ { {] {{{ ] {] j{{ {] {{{\ {] {{{\ {] {{{\ { {] {{{\ ]
0 50 100 150 { 0b 50 100 150 {
j]_ j] { 8435 4083 53 8435 4083 56 8435 4083 59 j]_ j] \{ 8435 6070 10 8435 4083 54 8435 4083 57 8435 4083 60 8435 4083 63
_j _j _j _j _j ] ] ] ] ]
{] j{ {] {{{ {] {{{ {] {{{ { {] {{{ ] {] j{{ {] {{{\ {] {{{\ {] {{{\ { {] {{{\ ]
Socket holdera Ordering No.
QST62-230CT
b
QST50-150CT
A mm
Socket holder size in
0 50 100 150 { 0 50 100 150 {
\{ Fixtured Applications
QST62-350CT
a
! % ! ! % NOTE: _ % b
Fixtured Nutrunners
ETX ●
●
●
●
●
( $ @ ?
! % * $* @ $ ! " for narrow bolts and transducer. ? " \
@ ! " " "% #" $ @ ! " % # ! ! % ?%
Model
?{{ $ ?{{ $* ?{_ $ ?{_ $* ?_ $ ?_ $* ?_ _ $ ?_ _ $* ?\{ _ $ ?\{ _ $* ?\{{] $ ?\{{] $* ?\{]_ $ ?\{]_ $* ?{_ $ ?{\ $ ?{\ $* ETX90-750CT ? _ $
Travel mm
Nm
ft lb
Speed r/min
Min C-C
kg
lb
Gear ratio
Socket holder size in
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 50 _
\{ \{
_
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{ \
{ _j 150-750 { _
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% {j%]] {j%]] %\ _j% _% 68.3 %
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j]_ _ { j]_ _ { { j]_ _ ] j]_ _ ] { j]_ _ j]_ _ { j]_ _ _ j]_ _ _ { j]_ _ \ j]_ _ \ { j]_ _ j]_ _ { j]_ _ j j]_ _ j { j]_ _ j{ j]_ _ j] j]_ _ j] { 8435 5184 10 j]_ _ j_
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Torque range
Weight
Ordering No.
Angle head tools ?{ $ ?_ $ ?\{]_ $
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B mm
C D mm mm
E mm
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Fixtured Applications 163
Fixtured Applications
Model
L mm
Accessories
ETX
Optional Accessories Cables Model
Ordering No.
Tool cables { _
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Socket holdera Ordering No.
ETX42-20CT ETX42-50CT ETX50-90CT
Fixtured Applications
ETX50-150CT ETX62-150CT
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164 Fixtured Applications
ETX62-350CT a
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Fixtured Applications 165
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166 Fixtured Applications
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Fixtured Applications
Fixtured Applications 167
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168 Fixtured Applications
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Fixtured Applications 169
Fixtured Applications
K
Controllers
Power Focus 4000 series
Advanced process control and monitoring functions K! < " ! "
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170 Fixtured Applications
Hardware key
G&Y G&Y
Ordering No.
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Fixtured Applications 171
Fixtured Applications
●
Quality Assurance in Tightening
Contents
Page
STanalyser .........................................174 SRTT-L transducers...........................177 QRTT transducers .............................178 IRTT-B transducers ...........................178 SRTT-B transducers .........................179 MRTT-B transducers ........................180 MRTT-C transducers ........................181 ACTA MT transducers .......................182 STwrench ..........................................184 .............................................190 Joint Simulator Bench AD ..................191 Static Transducer Bench ...................191 Static Transducer Bench 3840 ..........192 BLM Torque Supervisor .....................193
Introduction – Quality Assurance in Tightening
Quality assurance that gives peace of mind roble s related to tightening account for a gro ing percentage of total arranty costs. loose or i properly tightened oint in any asse bly operation can cause serious proble s and have serious conse uences for end users and result in da aged brand i age for the anufacturer. tlas Copco has developed a co prehensive uality assurance syste designed to eli inate these proble s.
In this range there are products that enable you to: ● Test the tool capability in the crib or along the line. ● Calibrate the tool in the fastest, most convenient way. ● Perform statistical process control of the performance of the tool along the line to prevent possible tool errors. ● Check the residual torque in an already tightened joint with an advanced algorithm to avoid operator errors and ~% Data analyser plus rotary and static transducer The STanalyser provides a complete range of systems for checking the tool in the tool crib or along the line. When connected with the MRTT-C wrench the STanalyser is able to detect the residual torque on an already tightened joint using our patented algorithm used also in the STwrench.
STwrench State-of-the-art, four-patent wrench that employs the modularity concept to check the residual torque on an already tightened joint. It can also be used to tighten a bolt with the most advanced torque or torque/angle strategies with complete " alities. Benches A full range of Joint Simulator Benches with a patented system for testing tools in real production conditions, or Static transducer benches as an all-in-one mobile system. Software Torque Supervisor is Quality Management software to manage your Tool/Joint test and your maintenance activity. It can be used with benches, wrenches and data analyser.
Quality Assurance in Tightening
Atlas Copco’s tightening quality assurance system meets torque, angle and pulse measurement requirements for all " = cation through the residual torque check process.
Quality Assurance in Tightening 173
Introduction STanalyser
STanalyser n assembly operations worldwide there is an increasing focus on uality. Using sophisticated tools to tighten bolts is simply not enough. t s also important to monitor tool performance, and to test joints after they have been tightened. This is where the Atlas Copco STanalyser comes in. The portable STanalyser can be used to check tool performance, repeatability and accuracy for all types of power tools and tor ue wrenches. Test your tools in the tool crib following service and continuously on the line to monitor performance or test your joint by checking the residual tor ue using our uni ue residual tor ue check function.
Quality Assurance in Tightening
Portable and user-friendly The compact STanalyser with long-life battery weighs less than 500 g. No special device is required to carry the system – it can be conveniently hung on a strap from the operator’s belt. The STanalyser’s small size and features make it easy to use in the production line. Faster set-up time The STanalyser is designed for easy connection to Atlas Copco IRTT-B in-line transducers, SRTT-B static transducers and MRTT-B wrenchesB or MRTT-C wrenches. It is also easy to connect the ) )G in order to have a compact complete solution. It provides automatic recognition and calibration, eliminating set-up errors and reducing set-up time. Modularity – you buy what you need The STanalyser is easy to upgrade. You don’t need to buy a complete new model. Simply add modules and accessories that expand the functionalities and create your customized torque analyser system. Commonality cuts costs The STanalyser utilizes the same modules and software as the STwrench, thus saving you money.
174 Quality Assurance in Tightening
Clear operator feedback The STanalyser is equipped with LEDs that show the tightening result (OK, Not OK) plus an audible signal in the form of a buzzer. The display provides comprehensive tool test information, as well as date, time and battery condition. STanalyser without RBU The simple solution to test your tools. Just plug in an Atlas Copco transducer, rotary or static, and you are ready to make your test. ● Free Mode: Track and Peak test The track function shows the applied torque in real time. The Peak function shows maximum torque reached – useful if a quick test is needed. In free mode no statistics or data will be stored. ● Tool Check By selecting the type of tool to test (Wrench, Power Tool or Pulse Tool) you can check your tool and view the Min, Max, Average and Sigma values directly on the display during the test. 5,000 results are stored.
●
Export the results Test Reports can be exported with ToolsTalk BLM via USB cable. ToolsTalk BLM will recognize the STanalyser without RBU version and it will not ask for registration. Data can be exported in Excel. A report can be printed or saved as a PDF, RTF, XLS, TXT or (<< %
STanalyser with Tool Crib T or Tool Crib T/A RBU This more advanced solution allows you to test your installed tool base with a torque transducer or torque/angle transducer (with Tool Crib T/A RBU). Select the tool to be tested from the Tool Database, select the desired PSet and you are ready to perform your test. ● Tool Database This is a list of tools you want to test (max. 1,000). It contains all information related to the tool, such as type, model, supplier, min. and max. torque, etc. K) ! to be performed with acceptance limits. A maximum of 1,000 PSets can be stored and 5 max. per tool can be assigned. Real time statics results are shown on the display in the statistical page results.
STanalyser
STanalyser with Production RBU This function allows you to tight a bolt with an MRTT-C connected to the STanalyser. All known tightening methods can be programmed in the PSet like Torque, Torque Control with Angle Monitoring, Torque plus Angle, Yield or Yield plus Angle. STanalyser with AA RBU This system offers a solution that allows you to manage the entire quality process on one single device. Tool tests and joint tests can be performed on this system, allowing the user to compare results from both tests. ToolsTalk BLM Program the STanalyser with any RBU
and export the results. It is possible to select the results you are interested in and create your report to be printed or saved as a PDF, RTF, XLS, TXT or TIFF %
performed with USB or Ethernet. Create from Torque Supervisor your route of test, send it to the STanalyser. After test execution Torque Supervisor downloads the test results.
Accessories With the IRC-B Radio Module it is possible to automatically start a tool test, a tightening program or a joint test, and it is possible store further scanned information on their results. In addition a work " % With IRC-W Radio Module you can send the tightening results to the ToolsNet system and with API RBU you have a remote access to the data, all in realtime. With the Docking Station it is possible to connect the STanalyser to a PowerFocus or a PowerMacs, for their calibration.
API connectivity Use one of the API RBU to connect the STanalyser with an external device. The API allows the customer to create his interface to the system in an easy way using standard software code.
Connectivity Connect your STanalyser to Torque Supervisor and gain full control of your test process. The connectivity can be
STanalyser
Real-time communication By adding a Wi-Fi module, the quality process is speeded up by real-time traces on a remote PC via TTBLM and with API RBU you can remotely access data from your STanalysers as soon as tests are completed. Fast, easy power supply The STanalyser is supplied with an AC power adapter for corded operation. A battery can be ordered separately as an option. The lithium-ion battery allows 10 to 16 hours of operation without charging.
Analyser
Model
Ordering No.
STanalyser STa battery Battery charger STa battery charger adapter STa Docking Station STa RBU Tool Crib T STa RBU Tool Crib TA STa RBU Residual STa RBU Production STa RBU AA STa RBU Tool Crib TA API STa RBU Residual API STa RBU Production API STa RBU AA API IRC-B Module IRC-W Module Bar Code Module ACTA RS232 cable 3 m ACTA RS232 cable 5 m
8059 0955 60 8059 0955 61 8059 0930 88 8059 0955 75 8059 0955 68 8059 0955 63 8059 0955 64 8059 0955 66 8059 0955 67 8059 0955 65 8059 0955 71 8059 0955 72 8059 0955 74 8059 0955 73 8059 0920 10 8059 0920 15 8059 0920 12 4222 0546 03 4222 0546 05
Quality Assurance in Tightening
STanalyser with Residual Torque RBU This solution allows you to test the installed torque in a joint. Our unique algorithm is able to detect the real residual torque in real time using the torque/angle signal from the MRTT-C wrench. The K) %
Quality Assurance in Tightening 175
Functionality Overview
STanalyser
RBU Tool Crib T
Tool Crib T/A
Residual
Production
AA
1 1 yes yes no no no no 110x200x45 110x200x45 <= 500 <= 500 yes yes yes yes yes yes 5000 5000 no yes yes yes Not active yes yes yes no yes
1 yes yes no 110x200x45 <= 500 yes yes yes 5000 yes yes yes yes yes
1 yes yes yes 110x200x45 <= 500 yes yes yes 5000 yes yes yes yes no
1 yes yes yes 110x200x45 <= 500 yes yes yes 5000 yes yes yes yes no
1 yes yes yes 110x200x45 <= 500 yes yes yes 5000 yes yes yes yes yes
Hardware capability Number of Channel Torque Angle (Encoder or Gyrsocope) TAG recognition Size in mm Weight [grams] Graphical Display LED : OK, NOK, nxOK, Alarm Keyboard Results Storage RBU - Rapid Backup Unit Direct Power Supply (slow charger 6H) RJ45 (Ethernet) USB Non Atlas Copco analog transducer connection
Software capability - onBoard Languages = IT, Eng, Fr, Germ, Sp, Portuguese Multi-units (Nm, Kgm, Kgcm, Ozin, Lbin, Lbft, Ncm) Pset Batch Count Job CW/CCW Database - Tool
yes yes 1 no no yes no
yes yes 1000 yes no yes 1000
yes yes 1000 yes no yes 1000
yes yes 200 yes 100 yes no
yes yes 200 yes 100 yes no
yes yes 1000 yes 100 yes 1000
Torque Torque
Torque Torque
Torque Torque/Angle
Torque Torque/Angle
Torque Torque/Angle
Torque Torque/Angle
yes yes yes yes no
yes yes yes Torque Torque
yes yes yes Torque/Angle Torque/Angle
no no no no no
no no no no no
yes yes yes Torque/Angle Torque/Angle
no no no no
no no no no
no no no no
yes yes yes yes
no no no no
yes yes yes yes
no no no no no no
no no no no no no
no no no no no no
no no no no no no
yes yes yes yes yes yes
no no no no no no
USB no no no
no USB/RJ45 USB/RJ45 no
no USB/RJ45 USB/RJ45 with API RBU
no USB/RJ45 USB/RJ45 with API RBU
no USB/RJ45 no with API RBU
no USB/RJ45 USB/RJ45 with API RBU
Software Functionalties - onBoard Free mode
Track torque Peak torque Tool Check
Wrench testing Power tool testing Pulse Tool testing Min, Max, Med, Sigma statistics Cm/Cmk Joint Check
Peak torque Residual Torque/Time Residual Torque/Angle Loose and Tight
Quality Assurance in Tightening
Production Strategies
Torque Torque Cont & Angle Monit Torque Plus Angle Yield Yield plus Angle Loose
Software capability - connectivity Viewer (PC Export) - ToolsTalk BLM ToolsTalk BLM to program and export data TS Torque Supervisor Full API
176 Quality Assurance in Tightening
SRTT-L
Transducers
SRTT-L SRTT-L is a family of transducers for the STanalyser. It is designed for lower torque assembly tools. Both transducers and test joints are exchangeable and can be used with any STanalyser. The modular design allows the user to scale his system as his needs evolve. The same SRTT-L plate can be used with any transducer in the SRTT-L family.
Model
Ordering No.
SRTT-L main plate
8059 0955 85
SRTT-L Transducers Rated capacity Model
SRTT-L 1 Nm SRTT-L 4 Nm SRTT-L 12 Nm SRTT-L 30 Nm
Nm
ft lb
Ordering No.
1 4 12 30
0.73 2.95 8.85 22.12
8059 0955 86 8059 0955 87 8059 0955 88 8059 0955 89
Test joint for SRTT-L
TJ SRTT-L M4 S -1 TJ SRTT-L M4 H -1 TJ SRTT-L M6 S -4 TJ SRTT-L M6 H -4 TJ SRTT-L M6 S -12 TJ SRTT-L M6 H -12 TJ SRTT-L M8 S -12 TJ SRTT-L M8 H -12 TJ SRTT-L M8 S -30 TJ SRTT-L M8 H -30 TJ SRTT-L M10 S -30 TJ SRTT-L M10 H -30
Screw size
M4 M4 M6 M6 M6 M6 M8 M8 M8 M8 M10 M10
Rated capacity Nm
ft lb
Ordering No.
1 1 4 4 12 12 12 12 30 30 30 30
0.73 0.73 2.95 2.95 8.85 8.85 8.85 8.85 22.12 22.12 22.12 22.12
4145 0984 80 4145 0984 83 4145 0984 82 4145 0984 85 4145 0985 80 4145 0985 82 4145 0985 81 4145 0985 83 4145 0986 80 4145 0986 82 4145 0986 81 4145 0986 83
Quality Assurance in Tightening 177
Quality Assurance in Tightening
Model
Transducers
QRTT/IRTT-B
QRTT Tranducers used for QST, QMX and ETX nutrunner as well as for fixtured Tensor tool calibration. This transducer enables fast, easy set-up with highest system accuracy. By using the QRTT, no special test adaptation device between the spindle and the product itself is needed.
Model
QRTT
Drive square in
For QMX spindle
3/8 3/8 1/2 3/4 1
42 42 50 62 80, 90
QRTT 20 Nm kit QRTT 75 Nm kit QRTT 200 Nm kit QRTT 500 Nm kit QRTT 1000 Nm kit
Quality Assurance in Tightening
IRTT-B IRTT-B is the new generation of Atlas Copco torque and torque/angle in-line ro " " improvements in durability and accuracy. They can also work with pulse tools thanks to their revolutionary and unique solution for the slip ring and brush block. Also new is the angle reading system that uses a patent solution which gives better resolution and longer life. The mechanics have also been completely reviewed to achieve a higher level of durability.
Model
Drive Hex Square in in
Nm
2 - 20 7.5 - 75 20 - 200 50 - 500 100 - 1000
ft lb
1.5 5.5 15 37 75 -
Ordering No.
15 55 150 369 750
8092 1164 13 8092 1164 18 8092 1164 23 8092 1164 28 8092 1164 33
IRTT-B is equipped by a memory chip that is read by the Atlas Copco data analyser. In this way the Data analyser is automatically calibrated to the transducer sensitivity and avoid any possible set up errors.
Rated capacity Nm ft lb
Ordering No.
Torque models IRTT-B 5-I06 IRTT-B 5-06 IRTT-B 20-I06 IRTT-B 20-06 IRTT-B 25 -10 IRTT-B 75-10 IRTT-B 180-13 IRTT-B 500-20 IRTT-B 750-25 IRTT-B 1400-25 IRTT-B 3000-38 IRTT-B 5000-38
Rated capacity
Model
Drive Hex Square in in
Rated capacity Nm ft lb
Ordering No.
Torque/angle models 1/4 1/4 1/4 1/4 3/8 3/8 1/2 3/4 1 1 1 1/2 1 1/2
5 5 20 20 25 75 180 500 750 1400 3000 5000
4 4 15 15 18 55 133 369 553 1033 2200 3685
NOTE: All IRTT are equipped with 19-pin connector.
178 Quality Assurance in Tightening
8059 0942 05 8059 0942 07 8059 0942 10 8059 0942 15 8059 0942 20 8059 0942 25 8059 0942 30 8059 0942 35 8059 0942 40 8059 0942 45 8059 0942 52 8059 0942 56
IRTT-B 1A-I06 IRTT-B-2A-I06 IRTT-B 5A-I06 IRTT-B 5A-06 IRTT-B 20A-I06 IRTT-B 20A-06 IRTT-B 25A-10 IRTT-B 75A-10 IRTT-B 180A-13 IRTT-B 500A-20 IRTT-B 750A-25 IRTT-B 1400A-25 IRTT-B 3000A-38 IRTT-B 5000A-38 IRTT-B 10000A-38
1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 1/2 3/4 1 1 1 1/2 1 1/2 1 1/2
1 2 5 5 20 20 25 75 180 500 750 1400 3000 5000 10000
0.8 1.5 4 4 15 15 18 55 133 369 553 1033 2200 3685 7370
8059 0943 96 8059 0943 01 8059 0943 06 8059 0943 08 8059 0943 11 8059 0943 16 8059 0943 21 8059 0943 26 8059 0943 31 8059 0943 36 8059 0943 41 8059 0943 46 8059 0943 52 8059 0943 56 8059 0943 60
SRTT-B SRTT-B Stationary reaction torque transducer Stationary reaction torque transducers are designed for testing wrenches, click wrenches or for tightening tools where rotary action is not desired during measurement. When testing a shut-off tool, a joint simulator is required as an accessory. The SRTT-B is the new generation of Atlas Copco stationary reaction torque transducers with improved durability thanks to their new mechanical design. The new patented system of fixing the joint simulator on top avoids any possible errors due to the play between the two devices. A complete range of accessories and a mechanical joint simulator enables you to test shut-off tools or wrenches with square drive output.
Transducers
Model
SRTT-B 0.5-13 SRTT-B 2-13 SRTT-B 5-13 SRTT-B 25-36 SRTT-B 50-36 SRTT-B 100-36 SRTT-B 250-36 SRTT-B 500-50 SRTT-B 1000-50 SRTT-B 2000-50
Drive Hex Square mm in
1/2 1/2 1/2 36 36 36 36 50 50 50
Rated capacity Nm ft lb
0.5 0.37 2 1.47 5 3.69 25 18.40 50 36.88 100 73.76 250 184.40 500 368.78 1000 737.60 2000 1475.00
Ordering No.
8059 0946 03 8059 0946 09 8059 0946 15 8059 0946 28 8059 0946 36 8059 0946 45 8059 0946 54 8059 0946 63 8059 0946 75 8059 0946 84
Test joint for SRTT-B
Test joint for S TT-
TJ SRTT-B S -0.5 TJ SRTT-B H -0.5 TJ SRTT-B S -2 TJ SRTT-B H -2 TJ SRTT-B S -5 TJ SRTT-B S -5 TJ SRTT-B S -25 TJ SRTT-B H -25 TJ SRTT-B S -50 TJ SRTT-B H -50 TJ SRTT-B S -100 TJ SRTT-B H -100 TJ SRTT-B S -250 TJ SRTT-B H -250 TJ SRTT-B S -500 TJ SRTT-B H -500 TJ SRTT-B 1000-50
1/2 1/2 1/2 1/2 1/2 1/2 36 36 36 36 36 36 36 36 50 50 50
Rated capacity Nm ft lb
0.5 0.5 2 2 5 5 25 25 50 50 100 100 250 250 500 500 1000
0.37 0.37 1.47 1.47 3.69 3.69 18.40 18.40 36.88 36.88 73.76 73.76 184.40 184.40 368.78 368.78 737.60
Ordering No.
8059 0940 01 8059 0940 02 8059 0940 03 8059 0940 04 8059 0940 05 8059 0940 06 8059 0940 07 8059 0940 08 8059 0940 09 8059 0940 10 8059 0940 11 8059 0940 12 8059 0940 13 8059 0940 14 8059 0940 15 8059 0940 16 8059 0940 17
Optional Accessories
Adapters
Adapter
Adapter
1/2" to 1/4" 1/2" to 3/8" 3/8" to 36 1/2" to 36 1/2" to 50 3/4" to 50 1" to 50
Drive Hex Square mm in
1/2 1/2 36 36 50 50 50
Ordering No.
8059 0978 63 8059 0978 64 8059 0978 65 8059 0978 66 8059 0978 67 8059 0978 68 8059 0978 69
Quality Assurance in Tightening 179
Quality Assurance in Tightening
Model
Drive Hex Square mm in
Transducers
MRTT-B
MRTT-B Screwdriver MRTT-B is available in a screwdriver version for low torque applications from 0.1 to 15 Nm. The 15 Nm model has a precision reversible 1/4" drive ratchet consisting of two needle clutches. Sliding bush to convert left and right tightening. The very low friction avoids dragging the screws on the return motion.
Capacity Model
MRTT-B 1-06 MRTT-B 5-06 MRTT-B 15-06
Nm
ft lb
0.1-1 0.07-0.74 0.5-5 0.36-3.67 1.5-15 1.1-11.1
Square drive in
kg
lb
Length mm
Ordering No.
1/4 1/4 1/4
0.3 0.3 0.4
0.66 0.66 0.88
169 169 223
8059 0931 06 8059 0931 15 8059 0931 24
Weight
Optional Accessories Cables Transducer cable The cable needed for all transducers and MRTT-B.
Quality Assurance in Tightening
If non Atlas Copco transducers are used one of the following cables are required.
180 Quality Assurance in Tightening
Length
Ordering No.
1m 3m 5m 3 m curled cable
4145 0982 01 4145 0982 03 4145 0982 05 4145 0971 03
Model
Industrial style Industrial style Industrial style
Ordering No.
Transducer cable 3 m 19 - 4 Transducer cable 3 m 19 - 6 Transducer cable 3 m 19 - 10
4145 0965 03 4145 0968 03 4145 0967 03
MRTT-C MRTT-C The MRTT-C is a revolutionary way to think about a manual wrench. The MRTT-C is an advanced handle that can be connected to the standard smartHEAD used for the STwrench to create a wrench that can be connected to the STanalyser using a standard Atlas Copco cable. The MRTT-C connected to the STanalyser with Residual or Production RBU can be used to detect the residual torque using the advanced Torque/Angle algorithm, same as the STwrench, or to tight a bolt for production applications.
●
Torque or Torque/Angle reading depending to the smartHEAD Led ring like STwrench
●
Vibrating handle
● ●
Buzzer TAG recognition
●
Light in front
●
Transducers
Model
Ordering No.
MRTT-C
8059 0930 10 Capacity Nm ft lb
Model
Weight kg lb
Drive mm
Length mm
Ordering No.
smartHEAD only Torque smartHEAD 30 smartHEAD 80 smartHEAD 150 smartHEAD 250 smartHEAD 400 smartHEAD 600
30 80 150 250 400 600
23 59 111 185 295 443
9x12 9x12 14x18 14x18 14x18 21x26
0.20 0.22 0.55 0.78 0.93 1.70
0.44 0.48 1.21 1.72 2.05 3.75
167.5 167.5 271.0 417.0 584.0 1048.5
8059 0920 30 8059 0920 42 8059 0920 48 8059 0920 54 8059 0920 60 8059 0920 66
9x12 9x12 9x12 14x18 14x18 14x18 21x26
0.19 0.19 0.20 0.55 0.78 0.93 1.70
0.42 0.42 0.44 1.21 1.72 2.05 3.75
147.5 147.5 147.5 271.0 417.0 584.0 1048.5
8059 0930 24 8059 0930 31 8059 0930 43 8059 0930 48 8059 0930 54 8059 0930 60 8059 0930 66
9x12 9x12 9x12 14x18 14x18 14x18
0.19 0.19 0.20 0.55 0.78 0.93
0.42 0.42 0.44 1.21 1.72 2.05
147.5 147.5 147.5 271.0 417.0 584.0
8059 0930 28 8059 0930 32 8059 0930 44 8059 0930 50 8059 0930 56 8059 0930 62
smartHEAD A Torque + Angle smartHEAD A15 smartHEAD A30 smartHEAD A80 smartHEAD A150 smartHEAD A250 smartHEAD A400 smartHEAD A600
15 30 80 150 250 400 600
11 23 59 111 185 295 443
smartHEAD A Torque + Angle sq smartHEAD Asq15 smartHEAD Asq30 smartHEAD Asq80 smartHEAD Asq150 smartHEAD Asq250 smartHEAD Asq400
15 30 80 150 250 400
11 23 59 111 185 295
Dimensions
Y K Length
MRTT-C 30 Nm MRTT-C 80 Nm MRTT-C 150 Nm MRTT-C 250 Nm MRTT-C 400 Nm MRTT-C 600 Nm
Y mm
K mm
159 159 262 408 575 1040
166 166 166 166 166 166
325 325 428 574 741 1206
Total weight kg lb
0.62 0.64 0.97 1.20 1.35 2.12
1.36 1.41 2.13 2.64 2.97 4.67
Optional Accessories Cables Transducer cable The cable needed for all transducers and MRTT-C.
If non Atlas Copco transducers are used one of the following cables are required.
Length
Ordering No.
1m 3m 5m 3 m curled cable
4145 0982 01 4145 0982 03 4145 0982 05 4145 0971 03
Model
Industrial style Industrial style Industrial style
Ordering No.
Transducer cable 3 m 19 - 4 Transducer cable 3 m 19 - 6 Transducer cable 3 m 19 - 10
4145 0965 03 4145 0968 03 4145 0967 03
Quality Assurance in Tightening 181
Quality Assurance in Tightening
Model
X mm
Transducers and Analyzer
MicroTorque
Quality assurance system – sharpening your competitive edge To ensure the highest quality of your fastening – and ultimately your company’s products – Atlas Copco has developed a comprehensive quality assurance system for micro torques. The controllercable-transducer package provides fast, accurate and reliable measurement of critical parameters. ACTA MT4 – smart features ●
●
●
●
Connect to PC via USB/RS232/Ethernet. 6 different engineering units to choose from. Colour configurable display (Torque/ Angle/Status/Trace). Battery for portable usage.
●
Programmable via keypad or software “ToolsTalk ACTA MT”.
● ●
Dual transducer inputs. High resolution OLED colour display.
●
Audio signal for operator feedback.
●
Digital I/O signals for communication with external devices such as PLC. ESD grounding terminal.
● ●
●
Tool speed measurement function possible when using MT TRA transducers. Store and export tightening data to excel with ToolsTalk ACTA MT PC software.
●
Calculate average torque directly on the display.
Capacity Model
Ncm
in lb
Drive
Overall length mm
Ordering No.
1.0 2.0 5.0 10.0 20.0 50.0 100.0 200.0
0.09 0.18 0.44 0.88 1.77 4.42 8.85 17.70
Ø 3 mm Ø 3 mm Ø 3 mm Ø 3 mm 1/4" 1/4" 1/4" 1/4"
115 115 115 115 115 124 124 124
8432 0820 10 8432 0820 11 8432 0820 12 8432 0820 13 8432 0820 14 8432 0820 15 8432 0820 16 8432 0820 17
1.0 2.0 5.0 10.0 20.0 50.0 100.0 200.0 500.0
0.09 0.18 0.44 0.88 1.77 4.42 8.85 17.70 44.25
Ø 3 mm Ø 3 mm Ø 3 mm Ø 3 mm Ø 3 mm 1/4" 1/4" 1/4" 1/4"
81 81 81 81 81 98 98 98 111
8432 0820 18 8432 0820 19 8432 0820 20 8432 0820 21 8432 0820 22 8432 0820 23 8432 0820 24 8432 0820 25 8432 0820 52
2.0 5.0 10.0 20.0 50.0 100.0 200.0 500.0
0.18 0.44 0.88 1.77 4.42 8.85 17.70 44.25
Ø 3 mm Ø 3 mm Ø 5 mm Ø 5 mm 1/4" 1/4" 1/4" 1/4"
76 76 76 76 105 105 105 105
8432 0820 41 8432 0820 42 8432 0820 43 8432 0820 44 8432 0820 45 8432 0820 46 8432 0820 47 8432 0820 48
Manual screwdriver torque transducer MT TH 1 MT TH 2 MT TH 5 MT TH 10 MT TH 20 MT TH 50 MT TH 100 MT TH 200
Quality Assurance in Tightening
Stationary reaction torque transducer MT TS 1 MT TS 2 MT TS 5 MT TS 10 MT TS 20 MT TS 50 MT TS 100 MT TS 200 MT TS 500
In-line rotary torque and angle transducer MT TRA 2 MT TRA 5 MT TRA 10 MT TRA 20 MT TRA 50 MT TRA 100 MT TRA 200 MT TRA 500
182 Quality Assurance in Tightening
MicroTorque
Accessories
Torque analyzer Model
Ordering No.
ACTA MT 4a (programable over keypad) ToolsTalk MT Analysis (trace analysis) Transducer cable RS232 cable ACTA MT a
8432 0820 04 8432 0830 31 8432 0830 35 8432 0831 39
ToolsTalk ACTA MT (programming software) included
Model
Designation
Test joint
M6 Soft joint 1/4" HEX M6 Soft joint 1/4" HEX M4 Soft joint 1/4" HEX M3 Soft joint 1/4" HEX M3 Soft joint HM M2 Soft joint 1/4" HEX M2 Soft joint HM M6 Hard joint 1/4" HEX M4 Hard joint 1/4" HEX M3 Hard joint 1/4" HEX M3 Hard joint HM M2 Hard joint 1/4" HEX M2 Hard joint HM
Range, Ncm
Ordering No.
500 - 1000 200 - 500 27 - 200 5 - 27 5 - 27 0 - 10 0 - 10 200 - 1000 27 - 200 5 - 27 5 - 27 0 - 10 0 - 10
8432 0833 62 8432 0833 61 8432 0833 60 8432 0833 59 8432 0833 58 8432 0833 57 8432 0833 56 8432 0833 55 8432 0833 54 8432 0833 53 8432 0833 52 8432 0833 51 8432 0833 50
Quality Assurance in Tightening
Test joints for calibration with MT TS
Quality Assurance in Tightening 183
Introduction – Quality and Production Wrenches
Where the joints are critical
Quality Assurance in Tightening
Critical fastening duties are among the most essential tightening operations within industry today. So whether you re in the business of assembling cars or trucks, tractors or harvesters, trains or planes, you need to be in control when it comes to production and uality assurance.
STwrench The Atlas Copco STwrench is much more than a standard transducerized hand-held nutrunner. Due to its modular design, you can build the STwrench to meet your exact requirements and create a tool that perfectly matches your applications. Use the STwrench for production to get full traceability of the entire tightening operation, including torque control, angle control and yield control. Or build your wrench to just tighten your joint with high torque accuracy. Or use it for quality control to check residual torque, to perform joint analysis, including joint behaviour and stiffness, to set the correct tightening parameters for production and to test the reproducibility of joint stiffness on the benches.
Gyroscope and the torque transducer is made to guarantee length-independent reading. TAG recognition patented solution is used to assure Poka-Yoke operations. It includes at front a Led bright light to improve visibility in dark bolt area.
The ultimate wrench for production and quality assurance With the STwrench you can build the functionality you need into your own tool. Choose three patented components – smartHEAD, RBU and the power supplysolution to suit your exact requirements. Then add a fourth: the patented controller that is standard for all STwrenches. Due to the modular design of the STwrench, you can mix and match components to suit all types of applications. Use it as a basic stand-alone system or integrate it with Atlas Copco hardware and software. The STwrench is versatile enough to tighten hard-to-reach bolts using a variety of torque and angle strategies while providing complete traceability. Yet it handles quality control of residual torque just as easily as it does comprehensive joint analysis.
STwrench RBU Atlas Copco’s patented Rapid Backup Unit (RBU) concept transfers function " ! ensuring that hardware can easily be upgraded. The RBU also acts as back-up " " " % ( " ! = the RBU to the new hardware, switch on the unit and you’re ready. All programming and network configurations are transferred in seconds. The RBU cuts downtime to a minimum.
smartHEAD The smartHEAD has a built-in memory chip to store calibration values that are automatically recognized by the STwrench controller. Choose from six different sizes ranging from 30 to 600 Nm, which is connected to the controller by a patented system allowing a fast connection. It can be with or without
184 Quality Assurance in Tightening
STwrench Controller This is the brain of the wrench. It has a clear and visible display, LED ring, vibrating handle and buzzer for immediate feedback to the operator. It has dedicated slots where you can insert the RBU, one wireless module and the Bar Code Module (see Optional Accessories). The STwrench Controller can be powered by a patented bi-energy solution such as the long life STwrench Battery or by Tensor SL connected to the Power Focus via the STwrench Cable Box.
BLM API The BLM API is a software tool that makes possible for a programmer to integrate in his own code the function to manage one or more STwrenches via cable or WiFi. Only STwrenches with API RBU can be connected
STwrench
Functionality Overview
x
x
x x x x x x x x
x x x x x x x x
x x x x x x x x
x x x x x x x x
PSET
smartHEAD Interchangeable head – Tag recognition Light in front of smartHEAD Gyroscope for angle measurement Length-independent torque transducer
smartHEAD A
x
Functionality
Production smartHEAD A
x
Controller 360° LED lights on board for operator feedback Keyboard Graphic Display USB mini to connect ToolsTalk BLM Infrared communication Buzzer Rapid Back Up Unit (RBU) Vibration Shock detector
smartHEAD
smartHEAD
smartHEAD A
smartHEAD A
Functionality
Quality
Production
smartHEAD
Quality
smartHEAD
STwrench
x
x
x
x
x
x x x
x
x x x
x
x
Number of Psets Batch count Number of job Number of multistage CW/CCW operation Bending correction Extension torque correction Extension angle correction
200 x 100 200 x
200 x 100 200 x x x x
200 x 100 200 x
x 5000 10 x x x x
x 5000 10 x x x x
x 5000 10 x x x x
x 5000 10 x x x x
x
x
x
x
x x
x x
x x
x x
x x x x
x x x x
x x x x
x x x x
x x x x x x x x
x x x x x x x x
x x x x x x x x
x x x x x x x x
x
x
200 x 100 200 x x x x
General Transducer torque traceability Result data storage Trace storage SPC Multi units (Nm, Kg/m) Multi language menu Interchangeable head – Tag recognition writing function
Free mode – programs Track torque Peak torque Residual check torque/time Residual check torque/angle Tightening torque with angle monitoring
x x x
x x x x x
x x x
x x x x x
x x
x x x x x
PF connectivity for I/O or & ToolsNet QATnode
Optional
Quality audit Peak Residual Check Torque/Time Residual Check Torque/Angle Loosen And Retighten Loosen
Connectivity
x x
x x x x x
Barcode Reader IRC-W IRC-B for Power Focus connectivity QATnode
ToolsTalk BLM Torque/angle graphing Yield point detection
x x
x x
Tightening Torque with time monitoring Torque with angle monitoring Torque plus angle Yield Yield plus angle
x
x x x x x
USB Connection Off Line programming Tightening Database to PC (Excel) View trace Export trace in several formats Overlay Traces Trace zoom Statistical analysis & "
Quality Assurance in Tightening
Joint Analysis
Quality Assurance in Tightening 185
Quality and Production Wrenches
STwrench
New smartHEADs and controller Square connection smartHEAD have been added to the range of smartHEADs. The square connection smartHEADs allow customers to use any square end fitting, losing thought the
" in this catalogue. BI controller is the new controller with the battery inserted in the STwrench handle. New batteries are to be used only in this controller. Recharge these batteries using standard battery charger with BI battery charger adapter. How to order your STwrench 1. Take the STwrench Controller 2. Select your smartHEAD
Capacity Nm ft lb
Model
Weight kg lb
Drive mm
Length mm
Ordering No.
Controller STwrench Controller STwrench Controller BI
]% ) ? " 4. Select your RBU 5. Select the Battery 6. Select if you want optional modules
0.48 0.46
1.08 1.01
313 333
8059 0930 00 8059 0930 01
9x12 9x12 14x18 14x18 14x18 21x26
0.20 0.22 0.55 0.78 0.93 1.70
0.44 0.48 1.21 1.72 2.05 3.75
167.5 167.5 271.0 417.0 584.0 1048.5
8059 0920 30 8059 0920 42 8059 0920 48 8059 0920 54 8059 0920 60 8059 0920 66
9x12 9x12 9x12 14x18 14x18 14x18 21x26
0.19 0.19 0.20 0.57 0.80 0.95 1.72
0.42 0.42 0.44 1.25 1.76 2.09 3.79
147.5 147.5 147.5 271.0 417.0 584.0 1048.5
8059 0930 24 8059 0930 31 8059 0930 43 8059 0930 48 8059 0930 54 8059 0930 60 8059 0930 66
9x12 9x12 9x12 14x18 14x18 14x18
0.19 0.19 0.20 0.55 0.78 0.93
0.42 0.42 0.44 1.21 1.72 2.05
147.5 147.5 147.5 271.0 417.0 584.0
8059 0930 28 8059 0930 32 8059 0930 44 8059 0930 50 8059 0930 56 8059 0930 62
smartHEAD only Torque smartHEAD 30 smartHEAD 80 smartHEAD 150 smartHEAD 250 smartHEAD 400 smartHEAD 600
30 80 150 250 400 600
23 59 111 185 295 443
smartHEAD A Torque + Angle smartHEAD A15 smartHEAD A30 smartHEAD A80 smartHEAD A150 smartHEAD A250 smartHEAD A400 smartHEAD A600
15 30 80 150 250 400 600
11 23 59 111 185 295 443
smartHEAD A Torque + Angle sq
Software TT BLM W09 Ordering No.
1 user license 5 user license 10 user license Plant license
8059 0981 10 8059 0981 11 8059 0981 12 8059 0981 13
smartHEAD Asq15 smartHEAD Asq30 smartHEAD Asq80 smartHEAD Asq150 smartHEAD Asq250 smartHEAD Asq400
15 30 80 150 250 400
11 23 59 111 185 295
RBU Rapid Backup unit STwrench RBU Quality STwrench RBU Production STwrench RBU Quality API STwrench RBU Production API
8059 0930 90 8059 0930 91 8059 0930 93 8059 0930 92
Battery
Quality Assurance in Tightening
STwrench battery STwrench battery BI STwrench battery HD
8059 0930 86 8059 0930 85 8059 0930 83
Dimensions
Model
X
Y
Z
K STwrench
X
Y K
STwrench
186 Quality Assurance in Tightening
Z
STwrench 15 Nm STwrench 30 Nm STwrench 80 Nm STwrench 150 Nm STwrench 250 Nm STwrench 400 Nm STwrench 600 Nm STwrench BI 15 Nm STwrench BI 30 Nm STwrench BI 80 Nm STwrench BI 150 Nm STwrench BI 250 Nm STwrench BI 400 Nm
X mm
139 139 139 262 408 575 1040 139 139 139 262 408 575
Length Y Z mm mm
280 280 280 280 280 280 280 280 280 280 280 280 280
96 96 96 96 96 96 96 22 22 22 22 22 22
K mm
515 515 515 638 784 951 1416 441 441 441 564 710 877
Total weight kg lb
0.86 0.86 0.87 1.23 1.46 1.63 2.40 0.66 0.66 0.67 1.03 1.26 1.43
1.90 1.90 1.91 2.56 3.00 3.59 5.29 1.46 1.46 1.47 2.27 2.78 3.15
X. – smartHEAD, Y. – STwrench Controller, Z. – Battery, K. – Total length
STwrench
Bar Code Module Enables the Bar Code to be read. STwrench is able to handle four different Bar Codes that can be used to activate or control the process and for traceability purposes. It is only necessary to plug in the module to activate the function. STwrench battery All batteries are lithium ion ones. The standard battery gives up to 16 h of working time (10 h if wireless communication is used). BI and HD batteries have a working time of 6 h (4 h with wireless communication). Use the standard or the HD battery with the standard controller. BI batteries are only for BI controllers. STwrench cable box Wired to connect the STwrench to the Power Focus using a standard Tensor SL cable. The STwrench cable box supplies power to the wrench and handles the communication between the wrench and the Power Focus. STwrench battery charger To recharge the battery, it can be mounted in a horizontal or vertical position, It takes 4 hours to copletel recharge the STwrench battery.
Ordering No.
IRC-B Module IRC-W Module
8059 0920 10 8059 0920 15
Bar Code
8059 0920 12
Battery Battery BI Battery HD
8059 0930 86 8059 0930 85 8059 0930 83
Battery charger Battery charger adapter BI
8059 0930 88 8059 0930 89
Cable box
8059 0920 24
QATnode P QATnode I/O QATnode T
8059 0920 25 8059 0920 26 8059 0920 27
Tool holder
8059 0930 70
Controller rubber protection Standard Battery rubber protection 30/80 Nm smartHEAD rubber protection 150 Nm smartHEAD rubber protection 250 Nm smartHEAD rubber protection
8059 0930 72 8059 0930 73 8059 0930 74 8059 0930 75 8059 0930 76
C-module
attery
ar Code
Tool holder
attery charger
QATnode
QATnode Three different models of QATnode enable the solution to be customized to specific needs. The QATnode can be connected to the STwrench in WiFi via access point, in real time connection, or via IrDa with wrench locked on the QATnode, in non real time connection when wireless is not possible. QATnode P Used to print out a ticket result on a 40 column serial printer. The layout of the " &^% QATnode I/O In addition to QATnode P functionality it has 6 digital inputs and 5 digital outputs. # " is possible to enable/disable the wrench, select a PSet or JOB and send out an OK or NOK. QATnode T In addition to STwrench PokaYoke functionality it makes it possible to send data to the ToolsNet server.
PF, IRC focus & QIF accessories For fieldbus connectivity and additional I/O port, or for backup station, the STwrench can be connected in wireless with PF or IRC Focus. It allow also the possibility to connect all QIF accessories such as stack light etc …
Rubber Protection Rubber protections for the STwrench provide both a protection for surfaces that come in contact with the wrench and a better grip for the user. Choose a rubber protection for each of the sections of the STwrench.
Tool Holder The tool holder is a cradle for the STwrench that can be mounted either on a table or on a wall, providing a safe housing for the wrench.
Quality Assurance in Tightening 187
Quality Assurance in Tightening
IRC Modules Two different IRC modules each with different wireless technology. No extra special software is needed, it is necessary only to plug in the new module to activate the communication. The communication can be to the Power Focus, to the QAT node, to the STwrench cradles or to different systems on the net.
Accessories
Wrenches
Hex mm
B mm
H mm
L mm
g
Ring end 9 x 12
7 8 10 11 12 13 14 15 16 17 18 19 21 22
13 14.2 17.2 18.5 20 21.5 23 24.2 25.7 27.2 28.5 30.3 33 34.5
8 8 9 9 12 12 12 12 13 13 13 13 15 15
17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5
37 40 44 41 49 56 52 52 54 59 56 65 71 74
4620 0014 00 4620 0015 00 4620 0016 00 4620 0017 00 4620 0018 00 4620 0019 00 4620 0020 00 4620 0021 00 4620 0022 00 4620 0023 00 4620 0024 00 4620 0025 00 4620 0026 00 4620 0027 00
14 x 18
13 14 15 16 17 18 19 21 22 24 27 30 32 34 36 41
21.5 23 24.2 25.7 27.2 28.5 30.5 33 34.5 37.5 41.5 45 47.5 50.5 53 59
11 11 11 12 12 12 12 15 15 15 17 19 19 19 19 20
25 25 25 25 25 25 25 25 25 25 25 25 25 28 28 30
127 123 128 133 135 134 138 144 145 153 162 182 181 210 203 240
4620 0063 00 4620 0064 00 4620 0065 00 4620 0066 00 4620 0067 00 4620 0068 00 4620 0069 00 4620 0070 00 4620 0071 00 4620 0072 00 4620 0073 00 4620 0074 00 4620 0075 00 4620 0076 00 4620 0077 00 4620 0078 00
Type
H
B A
' # *$[
L B mm
H mm
L mm
g
Open end 9 x 12
7 8 9 10 11 12 13 14 15 16 17 18 19
22 22 26 26 26 30 30 35 35 38 38 42 42
5 5 5.5 5.5 5.5 7 7 8 8 8.5 8.5 9 9
17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 20 20
40 39 38 42 41 43 48 52 51 58 60 71 74
4620 0001 00 4620 0002 00 4620 0003 00 4620 0004 00 4620 0005 00 4620 0006 00 4620 0007 00 4620 0008 00 4620 0009 00 4620 0010 00 4620 0011 00 4620 0012 00 4620 0013 00
14 x 18
13 14 15 16 17 18 19 21 22 24 27 30 32 34
30 35 35 38 38 42 42 50 50 53 60 66 66 66
7 8 8 9 9 10 10 11 11 12 13 14 14 14
25 25 25 25 25 25 25 25 25 25 30 30 32.5 32.5
128 129 132 140 136 147 147 171 165 167 219 245 246 239
4620 0049 00 4620 0050 00 4620 0051 00 4620 0052 00 4620 0053 00 4620 0054 00 4620 0055 00 4620 0056 00 4620 0057 00 4620 0058 00 4620 0059 00 4620 0060 00 4620 0061 00 4620 0062 00
B
Ordering No.
Ordering No.
L
Hex in
B mm
H mm
1/4 3/8 1/2
22 33 33
14.5 17.5 62 4620 0043 00 24 17.5 136 4620 0044 00 28.3 17.5 147 4620 0045 00
14 x 18
1/2 3/4
43 50
26.2 30.7
21 x 26
3/4
69
30
Type
Reversible ratchet 9 x 12
L mm
25 25
g Ordering No.
302 4620 0081 00 467 4620 0082 00
62.5 1350 4620 0086 00
# K%
H
B
NOTE: Since several sockets could be used, it is recommended to hold the socket in such a way that it is not possible to remove it (e.g. using a pin).
Type
Flared end 9 x 12
Hex mm
B mm
H W mm mm
L mm
g
10 11 12 13 14 16 17 18 19 21 22 24
22 22.5 23.5 25.2 27 30 31.5 33 34.5 37.5 39 42
12 12 12 12 13 13 13 15 15 15 15 15
17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 19 19 19 19
57 55 59 55 60 65 65 74 80 88 92 75
7.1 8.6 9 10 11 13 14 14.8 15.8 16.2 17 18
188 Quality Assurance in Tightening
Ordering No.
4620 0028 00 4620 0029 00 4620 0030 00 4620 0031 00 4620 0032 00 4620 0033 00 4620 0034 00 4620 0035 00 4620 0036 00 4620 0037 00 4620 0038 00 4620 0039 00
H
L
A
Quality Assurance in Tightening
W
A mm
Type
H
L
H
# < * " of the wrench. There are two types of models, without and with TAG. TAG is a patented solution used by the STwrench to check the process. In the TAG the STwrench can write a number that can be used for socket recognition and the Torque/ Angle calibration factor of the extension for automatic calibration Both types are also compatible with LABwrench.
B
Accessories
L A mm
H mm
L mm
g mm
Ordering No.
8 x 14
14.5
8
30
4620 0048 00
Blank end 14 x18
11 x 25
21.5
21
98
4620 0084 00
21 x26
13 x 30
30
13
220
4620 0085 00
Type
Blank end 9 x12 for making up specials
Wrenches
Accessories
H
H
B A
B
W
' # *$[
L
L L mm
g
7 8 9 10 11 12 13 14 15 16 17 18 19 13 14 15 16 17 18 19 21 22 24 27 30 32 34
22 22 26 26 26 30 30 35 35 38 38 42 42 30 35 35 38 38 42 42 50 50 53 60 66 66 66
5 5 5.5 5.5 5.5 7 7 8 8 8.5 8.5 9 9 7 8 8 9 9 10 10 11 11 12 13 14 14 14
17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 20 20 25 25 25 25 25 25 25 25 25 25 30 30 32.5 32.5
40 39 38 42 41 43 48 52 51 58 60 71 74 128 129 132 140 136 147 147 171 165 167 219 245 246 239
Ordering No.
8059 0975 00 8059 0975 01 8059 0975 02 8059 0975 03 8059 0975 04 8059 0975 05 8059 0975 06 8059 0975 07 8059 0975 08 8059 0975 09 8059 0975 10 8059 0975 11 8059 0975 12 8059 0976 00 8059 0976 01 8059 0976 02 8059 0976 03 8059 0976 04 8059 0976 05 8059 0976 06 8059 0976 07 8059 0976 08 8059 0976 09 8059 0976 10 8059 0976 11 8059 0976 12 8059 0976 13
Flared end 9 x 12
L mm
g
10 11 12 13 14 16 17 18 19 21 22 24
22 22.5 23.5 25.2 27 30 31.5 33 34.5 37.5 39 42
12 7.1 12 8.6 12 9 12 10 13 11 13 13 13 14 15 14.8 15 15.8 15 16.2 15 17 15 18
17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 19 19 19 19
57 55 59 55 60 65 65 74 80 88 92 75
Ordering No.
8059 0975 27 8059 0975 28 8059 0975 29 8059 0975 30 8059 0975 31 8059 0975 32 8059 0975 33 8059 0975 34 8059 0975 35 8059 0975 36 8059 0975 37 8059 0975 38
H
H mm
H W mm mm
L
Hex in
B mm
H mm
L mm
g
Bits holder 9 x 12
1/4 5/16
14 16
10 12.5
17.5 17.5
50 8059 0975 45 47 8059 0975 46
14 x 18
5/16
16
12.5
25
112 8059 0976 34
Type
Ordering No.
H
14 x 18
B mm
B mm
B
Open end 9 x 12
A mm
Hex mm
B
Type
Type
H
B
L
Type
Fixed square 9 x 12 H mm
L mm
g
7 8 10 11 12 13 14 15 16 17 18 19 21 22
13 14.2 17.2 18.5 20 21.5 23 24.2 25.7 27.2 28.5 30.3 33 34.5
8 8 9 9 12 12 12 12 13 13 13 13 15 15
17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5
37 40 44 41 49 56 52 52 54 59 56 65 71 74
8059 0975 13 8059 0975 14 8059 0975 15 8059 0975 16 8059 0975 17 8059 0975 18 8059 0975 19 8059 0975 20 8059 0975 21 8059 0975 22 8059 0975 23 8059 0975 24 8059 0975 25 8059 0975 26
13 14 15 16 17 18 19 21 22 24 27 30 32 34 36 41
21.5 23 24.2 25.7 27.2 28.5 30.5 33 34.5 37.5 41.5 45 47.5 50.5 53 59
11 11 11 12 12 12 12 15 15 15 17 19 19 19 19 20
25 25 25 25 25 25 25 25 25 25 25 25 25 28 28 30
127 123 128 133 135 134 138 144 145 153 162 182 181 210 203 240
8059 0976 14 8059 0976 15 8059 0976 16 8059 0976 17 8059 0976 18 8059 0976 19 8059 0976 20 8059 0976 21 8059 0976 22 8059 0976 23 8059 0976 24 8059 0976 25 8059 0976 26 8059 0976 27 8059 0976 28 8059 0976 29
Ordering No.
14 x 18
L mm
g
1/4 3/8 1/2 1/2 3/4
22 22 22 30 40
14 14 14 18 25
17.5 17.5 17.5 25 25
71 76 82 203 396
Ordering No.
8059 0975 39 8059 0975 40 8059 0975 41 8059 0976 30 8059 0976 31
H
L
Hex in
B mm
H mm
L mm
g
1/4 3/8 1/2 14 x 18 1/2 3/4 21 x 26 3/4
22 33 33 43 50 69
14.5 24 28.3 26.2 30.7 30
17.5 17.5 17.5 25 25 62.5
62 136 147 302 467 1350
Type
Reversible ratchet 9 x 12
Ordering No.
8059 0975 42 8059 0975 43 8059 0975 44 8059 0976 32 8059 0976 33 8059 0976 38
L Type
Blank end 9 x 12 for making up specials Blank end 14 x 18 21 x 26
A mm
H mm
L mm
g mm
Ordering No.
8 x 14
14.5
8
30
8059 0975 47
11 x 25 21.5 13 x 30 30
21 13
98 8059 0976 35 220 8059 0976 36
Quality Assurance in Tightening 189
Quality Assurance in Tightening
14 x 18
B mm
H mm
B
Ring end 9 x 12
Hex mm
B mm
A
Type
Hex in
H
L
& <# []
Quality Assurance in Tightening
" % ( " " % " " > " U W
K$ ! !% & " " ² \ % {_ {
! % ( K { " % ( K { % "% & ! "
!
% ) ! " "% < J
> ~ ! ! " % # {_ {
! % < !% K {
! " J %
Model
Description
Ordering No.
{_ {
^ & ? K ^ & ? K
j _ \\
Model
Description
Ordering No.
# {_ K ³ # { K ³ # { K ³
j _ j { j _ j _
j _ j j
j _ j _ j _ {
Transducer K {_{_ K { K { Accessory kit K {_{_ K { K {
Standard adapter kit
190 Quality Assurance in Tightening
j _ \\
JSB/STB Joint Simulator Bench AD The Joint Simulator Bench AD provides ~ % '$ electric, clutch, impulse and battery tools as well as torque wrenches can be evaluated. The hydraulic brakes simulate the behaviour of a real joint, reproducing the stiffness from hard to soft. This allows the tool to be tested in accordance with VDI/VDE 2647. Machine capability (Cm, Cmk) can be tested ~ conditions without the need to run tests on the product on the line that would interfere with production. + " $' easy to use. + ? sure accumulator in just 15 seconds reducing battery drain. + $ " connections such as external in-line torque transducers, printers, Ethernet, USB and serial.
Test Benches
Model
Hydraulic brakes, range Nm lb ft
ISO rig
Spindle # holder
\ LxWxH
Ordering No.
Mobile benches JSB AD 250 JSB AD 250 ISO JSB AD 250 slim JSB AD 500 ISO JSB AD 1000 ISO JSB AD 2000 ISO
10-250 10-250 10-250 10-500 10-1000 10-2000
8-185 8-185 8-185 8-370 8-738 8-1475
– yes – yes yes yes
– – no – – –
1000 x 550 x 920 1150 x 550 x 920 900 x 400 x 935 1400 x 700 x 950 1400 x 700 x 950 1400 x 700 x 950
8059 0962 00 8059 0962 30 8059 0962 10 8059 0962 35 8059 0962 40 8059 0962 50
10-500 10-2000 10-3000
8-370 8-1475 8-2213
– – –
yes yes yes
2100 x 850 x 1000 8059 0963 00 2300 x 900 x 1000 8059 0963 50 2300 x 900 x 1000 8059 0963 60
ISO rig
Spindle # holder
\ LxWxH
Ordering No.
yes yes yes
no no no
1000 x 550 x 920 1000 x 550 x 920 1150 x 550 x 920
8059 0961 00 8059 0961 50 8059 0961 75
JSB AD HD 500 JSB AD HD 2000 JSB AD HD 3000
Atlas Copco Static Transducer Bench The Atlas Copco Static Transducer Bench is a mobile bench as it is equipped by a battery pack that makes possible to operate for up to 16 hours without to be connected to the power supply plug. On the top plate of the bench there are several static torque transducers. The static torque transducers are the new SRTT-B. The New SRTT-B is equipped by the new patented system to hold the mechanical Test Joint. The mechanical Test Joint is to test direct driven tool or shut off pulse tools. The SRTT-B has a special bearing on the shaft to absorb and eliminate the axial force during the test, this is to have the best possible accuracy during the test. By using a special included adapter on the SRTT-B it is possible to test the click wrenches, wrenches and non shut off pulse tools.
Model
STB AD 500 STB AD 1000 STB AD 2000
SRTT-B range Nm lb ft
10-500 10-1000 10-2000
8-365 8-735 8-1470
Quality Assurance in Tightening 191
Quality Assurance in Tightening
Fix benches
Test Benches
JSB 3840
Joint Simulator Bench 3840 JSB 3840 is an ergonomic solution, which provides in a single mobile unit, all necessary equipment needed for measuring, such us all transducers, adapters, cables, reaction bar, battery and an industrial PC. The alternative is to carry and connect/disconnect constantly all these equipment together, so the JSB 3840 represents a cost effective & ergonomic solution. JSB 3840 includes: y A 12" touch screen color display, and heavy duty industrial PC. y Port: RS232 for printing certificates, USB for RBU automatic back-up function and Ethernet for server option. y Slim frame of 40 cm wide, to easily move across narrow production lines. y 16 hours of battery life & embedded battery charger, to be used in 2 shift. y 1 set of accessories adapter, located in a lock drawer, to allow the tool connection
Quality Assurance in Tightening
y 1 reaction bar & adapted accessories, to ensure a safety measurement for the operator. y Torque Supervisor software, with up to 2000 tools Database, Easy SPC anal $$ " plus excel export.
192 Quality Assurance in Tightening
Model
Hydraulic brakes, range Nm lb ft
Transducer SRTT+B Nm lb ft
JSB 3840 JSB 3840
5-85 25-250
25-250 50-500
3.69-62.69 18.44-184.4
18.44-184.4 36.88-368.8
Dimensions LxWxH
Ordering No.
1026 X 400 X 935 8059 0967 10 1026 X 400 X 935 8059 0967 20
Quality Assurance in Tightening Management Software BLM Torque Supervisor The software BLM Torque Supervisor is the ideal program for handling tools, tightening and joint analysis. It automatically keeps track of calibration due date schedules for power tools and torque wrenches, as well as supervising the complete tool stock within the factory. It manages and collects data from residual torque checks done on the assembly line as well as tool checks done at the tool crib, and supervises statistics for each tool and application. The software can be installed either on a single pc station or on multi factory stations in the factory network.
Torque Supervisor Ordering No.
Full version Light version Client version, installed on bench Upgrade from Light to Full version
8059 0981 00 8059 0981 01 8059 0909 03 8059 0981 06
Quality Assurance in Tightening
Version
Quality Assurance in Tightening 193
Grinders
Contents
Page
Introduction ........................................... 195 Guide .................................................... 196 Product safety....................................... 197 Turbine grinders and sanders ............... 198 Die grinders .......................................... 202 Straight grinders ................................... 204 Vertical grinders .................................... 208 Vertical sanders .................................... 210 Angle grinders ...................................... 212 Angle sanders....................................... 214 Orbital and random orbital sanders ...... 216 Dust extraction...................................... 218 Routers ................................................. 221 Circular cutters ..................................... 222
Introduction – Grinders
Maximum material removal with minimum effort Atlas Copco GTG21 and GTG40 Turbine Grinders give you twice the power with half the weight and are impossible to stall with the right installation! Atlas Copco´s range covers all, you can rely on maximum material removal with minimum effort.
38000 – 30000 –
38000 20000 30000 –
38000 20000 30000 20000
TC – Tungsten carbide tipped rotary burr. HSS – High speed steel burrs. For mounted points, follow the recommendations that relate to the particular mounted point.
Rough grinding Pure material removal is determined by the power generated at the grinding process. The applied feed force and the rotation of the wheel generates a cutting force which, multiplied by the peripheral speed of the wheel, represents the power of removed material. (Power=Peripheral speed x Cutting force). A powerful grinder will provide enough power with maintained rotational speed, when applying feed-force. A suitable combination of operative rotational speed, feed-force applied by the operator and power of the grinder, will give you the best combination for the material removal required. As rough grinding is performed with bonded abrasives, a limitation of rotational speed is necessary in order to prevent wheel fractures due to centrifugal force. pressed center, straight and cutting off wheels. Resin bonded cup and straight wheels are limited to a peripheral speed of 50 m/s. Sanding and polishing Unlike die and rough grinding, sanding and polishing applies to
!" " # Rougher surface grinding will require a higher material removal rate and thus a coarser grit paper. Similar to rough grinding, a rough surface, ground with
tions are, however, the maximum allowed speed of the backing $ &'*
180 mm and 230 mm are 4000 to 6000 r/min.
Grinders 195
Grinders
Up to 12 mm
– TC – HSS – TC – HSS
Unhardened steel Soft material Softer materials Wood, brass Cast iron Plastics, Al.
O
Up to 6 mm
Hardened steel Tough materials
The speed governor The amount of material removed in the grinding process depends on the power of the tool and the operative rotational speed. The diagram below shows the correlation between torque, power and rotational speed of a non governed pneumatic grinder. In order to remove material, the operator has to apply a feedforce on the work-piece. Consequently the rotational speed decreases and having passed approximately 50% of the free speed, the operative power outtake starts to decrease. Theoretically, the most material would be removed at approximately 50% of the free speed on a non governed grinder, P, T Diagram 1 (diagram 1). ungoverned grinder Atlas Copco grinders are compact and smooth Pmax running, par tly due to their speed governor. The To air is governed to the air rq ue flow necessary to mainT Nm tain the rotational speed regardless of load (to the n extent of the power of the 50% r/min grinder). The c or relation be tween power, torque and rotational speed of a governed grinder is shown in diagram 2. A theoretical optimum of material removal is reached at approximately 80% of the Diagram free speed. The grindgoverned grinder P, T er generates maximum Tor power, removing more que Nm Pmax T material with applied feed force. The rotational speed decreases negligibly. Air is used eco nomically, as the flow o a iona eed n through the motor is 0% 500 r/min adjusted after applied load. Air consumption at free speed is minimized. The governor opens and lets in more air during load thus keeping the optimal r/min. u P u
Burr head Ø
Polishing with different pastes and compounds requires low speed in combination with high torque. Suitable speeds are 1800 to 2200 r/min. Sanding with wet coated abrasives is best performed at low speeds, partly because water is thrown out into the periphery + !" " # ; *< of their maximum allowed rotational speeds.
O
Die grinding Small precision deburring – die grinding is performed with either tungsten carbide, high speed steel burrs or mounted points. The choice of burr depends on the size of your job. A larger volume of removed material will require a bigger size of the burr’s head. Select the tool r/min depending on the diameter of the burr head, the material to be ground and the material in the rotary burr. Use tungsten carbide burrs for hard and tough materials. High speed steel burs are recommended for unhardened and medium hard materials. Example, see table below:
Guides Sanding and polishing with sanders and polishers see page 210, 214 and 216
Die grinding and deburring with die grinders, see page 202 1 Carbide burrs
9
Fibre discs
1 9
2 ? 2
10 Wire brushes
Rough grinding and cutting off with rough grinders, see page 198, 204, 208 and 212
10
3 @
11 Coated abrasives 3
4 J
11
4
12 Polishing bonnets
5 J
12
5
6 K 6
13 > ; 13
7 7
14 Scotch-Brite 14
8 J 8
Diameter – peripheral speed – r/min
+
Grinders
Grinding wheel dia mm
Peripheral speed in meters per second 10
15
20
28
30
35
40
48
50
60
80
25 40 50 63 80
7640 4770 3820 3303 2380
11460 7160 5730 4540 3580
15280 9550 7640 6060 4770
19100 11930 9550 7560 5960
21390 13370 10690 8480 6680
22920 14320 11460 9090 7160
25210 15750 12600 10000 7870
26740 16710 13370 10610 8350
30560 19100 15280 12120 9550
34380 21480 17190 13640 10740
36670 22920 18330 14550 11460
38200 23870 19100 15150 11930
45840 28650 22920 18190 14320
61120 38200 30560 24250 19100
100 115 125 150 180
1910 1660 1520 1270 1060
2860 2490 2290 1910 1590
3820 3320 3050 2540 2120
4770 4150 3820 3180 2650
5340 4650 4270 3560 2970
5730 4980 4580 3820 3180
6300 5480 5040 4200 3500
6680 5810 5340 4450 3710
7640 6640 6110 5090 4240
8590 7470 6870 5730 4770
9160 7970 7330 6110 5090
9550 8300 7640 6360 5300
11460 9960 9160 7640 6360
15280 13400 12280 10180 8480
200 230 250 300
950 830 760 630
1430 1240 1140 950
1910 1660 1520 1270
2380 2070 1910 1590
2670 2320 2130 1780
2860 2490 2290 1910
3150 2740 2520 2100
3340 2900 2670 2220
3820 3320 3050 2540
4290 3730 3430 2860
4580 3980 3660 3050
4770 4150 3820 3180
5730 4980 4580 3820
7640 6640 6110 5090
196 Grinders
25
33
45
Product Safety This is your responsibility Always read and understand the safety information supplied with the tool and on www.atlascopco.com. All locally legislated safety rules regarding installation, operation and maintenance shall be respected at all times.
Mem
Mode
2. Check the wheel guard The wheel guard protects your health and safety. z Always use the recommended wheel guard. z Check that it is not damaged. z Never use a grinder without the wheel guard. z Position the wheel guard between yourself and the grinding wheel. Check that the trigger is working correctly. z Q Q # + # z If the trigger is not working properly, make sure that it is replaced.
3. Maximum speed Make sure that the stated maximum speed of the grinding wheel is greater than or equal to the grinder.
Max speed
4. Check the grinding wheel Make sure that the grinding wheel is not cracked or damaged in any way. z The grinding wheel should have the correct hole dimen + on the spindle to avoid unbalanced vibrations. z Damaged grinding wheels must be removed and replaced immediately. z Do not use dropped or damaged wheels, as these can cause serious injuries.
Nm
? L ; regulations. z JL ; z Attach the wheel with the recommended torque. z Always disconnect the air-supply when changing the wheel or adjusting the tool. z Test-run your grinder in a protected area after assembling the wheel. z Check that the grinder is working correctly. 6. Personal protection equipment Make sure that operators wear: z Eye protection, goggles or a visor. z Ear protection. z Gloves. z Steel toe-capped shoes. z Protective clothing, such as a leather apron. z A helmet (for heavier applications). z Avoid loosely hanging clothing, hair, jewellery (risk of getting caught). 7. Working area Ensure that the area in which you are working is kept free from other people so that no one can get injured. z People nearby must also wear hearing and eye protection. z Check that there is good ventilation and dust extraction from the premises. z There should be a stand or a place available, on which the machine can be safely placed. z Work within a sealed-off area, if possible with protecting walls, L L ;+ During work Stop using the grinder if abnormally loud noises and vibrations occur dur + + Make sure the machine is switched off and has come to a complete stop before it is put down. Put down the tool carefully, so that there is no risk of the tool starting by itself. Maintenance Make sure you follow the service instructions provided and the recommended service intervals. Do not dismantle safetyrelated parts such as the speed governor and overspeed shut off. These parts should be completely replaced when damaged.
Grinders 197
Grinders
1. Check the free speed z The measured speed at a pressure of 6.3 bars must not exceed the rated speed, which is marked on the grinder. z Remove the grinding wheel and ; L free speed. z Carry out checks daily. z Make sure the speed marking on the tool is legible. z Return the machine for repair in the event of overspeeding.
Turbine Grinders and Sanders Twice the power. Half the weight. The GTG21 gives you twice the power of today’s 5", 7" and 9" angle grinders. It is about half the size and weight of high frequency tools with comparable power. zHigh material removal – The turbine is powerful and keeps on working at high rotational speed. It gives a higher rate of cutting-off or material removal, with low wheel consumption. zY +Z[['& Q by an turbine motor, providing powerto-weight ratios never before achieved in grind ers. This means you can choose a lighter, more compact tool for ease of use and good accessibility + zLong service life – The turbine means there are no vanes to slide against the cylinder. The gear runs in oil in a housing with patented seals. The result is consistent performance and uninterrupted free operation. zErgonomics – Our ergonomic design of the handle gives you a more comfortable grip, increases productivity and decreases the risk for musculoskeletal disorders. Our vibration dampening technique, Auto balancer, is used to counterbalance the imbalance in the wheel and minimize vibrations. Low power-to-weight in combination with low height-over-spindle also gives you better accessibility and less strain when working in cramped spaces. zLubrication-free – The unique turbine means that the motor doesn’t need oil in the air for lubrication. This provides sev er al ben e fits in terms of working environment, quality and productivity. zDust extraction – Efficient accessory for extraction of air-borne dust in sand
GTG21
GTG21 F120-13
GTG21 F085-18
GTG21 S085
GTG21 S085 equipped with spot suction kit
MORE EFFECTIVE
Process time Total air consumption
GTG21 is the latest of the turbine grinders. It is the best choice for rough grinding and sanding applications. conventional grinder motor. Therefore it takes less time to do the same job. Also the total air consumption will be a lot less
Model
Max free speed r/min
For wheel dia mm
Max output kW
hp
Weight kg lb
Height over spindle
Conventional air grinder
Air consumption at Rec. max output free speed hose size
mm
in
l/s cfm
l/s
cfm
mm
in
Air inlet thread BSP
Turbine grinder
Ordering No.
For grinding and cutting off GTG21 F120-13 GTG21 F085-18
12000 8500
125 180
2.1 2.1
2.8 2.8
1.8 2.0
3.9 4.2
68 72
2.7 2.8
30 30
64 64
10 10
21 21
13 13
1/2 1/2
3/8 3/8
8423 2963 00 8423 2963 02
8500 8500 12000 8500
180 180 125 180
2.1 2.1 2.1 2.1
2.8 2.8 2.8 2.8
1.6 1.6 1.6 1.6
3.5 3.5 3.5 3.5
80 80 92 92
3.1 3.1 3.6 3.6
30 30 30 30
64 64 64 64
10 10 10 10
21 21 21 21
13 13 13 13
1/2 1/2 1/2 1/2
3/8 3/8 3/8 3/8
8423 2963 05 8423 2963 07 8423 0800 00 8423 0800 01
Grinders
For sanding GTG21 S085 a GTG21 S085 M14 GTG21 D120 ab GTG21 D085 b a b
UNC 5/8"-11 spindle. Models prepared for use with spot suction kit which must be ordered separately.
198 Grinders
Flow requirement 250 m3/h.
GTG21
Turbine Grinders and Sanders
Accessories Included All models Adjustable support handle Whip hose 0.7 m long, 13 mm dia complete with nipple and ErgoNIP 10 Gearbox oil, one tube
1 GTG21 F120/F085 Adjustable wheel guard ; &!&
L grinding wheels Hex key for wheel change
1
Optional Accessories Air hose set for maximum performance
Ordering No.
>^"_>&` {|* } $_Y& } ~_J&
''&&''
?_@_K>
Q Q} ~_J&
''*
^>"& {|& } $_Y& } ~_J&
''&&
Spot suction kit for GTG21 D120 and GTG21 D085 Ordering No. Model
Dia 125 mm
Grinding with depressed center wheel GTG21 D120 GTG21 D085 GTG21 D120 GTG21 D085 Cutting GRP with diamond disc GTG21 D120 GTG21 D085 Diamond disc
Dia 180 mm
3780 4090 23 3780 4090 21 3780 4090 24 3780 4090 24
3780 4090 26
3780 4090 25 3780 5074 61
3780 4090 22 3780 5074 62
disc)
Spindle adapter kit for sanding Sanding kit for
Support pad dia mm
GTG21 F120-13 GTG21 F085-18 Adaptera Nuta
M14
4175 0883 92 4175 0883 90 4175 0883 04 4175 0893 00
4175 0883 93 4175 0883 91 4175 0883 03 4175 0893 02
Included in the kit.
Spindle adapter kit
Productivity Kits
?_@_ K>}~&!&` MAXI F/R C-T16 MAXI F/RD C-T20
Air inlet
Max
&' 1/2 1/2
`* 60 l/s 65 l/s
!
#$
&`
} ~_J& Turbo 16 mm Claw Turbo 20 mm Claw
%#
& '
$ No No
''* 8202 0850 05 8202 0850 20
Grinders
a
120 162
Ordering No. 5/8"
Service Kits 4081 0220 90
Grinders 199
Turbine Grinders and Sanders
GTG/GTR40
The GTG/GTR40 are the most powerful grinders in the turbine grinder range, with incredible power for their size and weight. The range includes angle and straight type grinders for virtually every common rough grinding application. zGTG40 F – for rough grinding and cutting off with depressed center wheels. z[[ Z zGTG40 C – for rough grinding with cup wheels. zGTR40 – for rough grinding and applications such as internal and external cleaning of castings with straight grinding wheels. zDust extraction – Efficient accessory for extraction of air-borne dust in sand
MORE EFFECTIVE
Process time Total air consumption
conventional grinder motor. Therefore it takes less time to do the same job. Also the total air consumption will be a lot less
Max free speed r/min
Model
For wheel dia mm
Max output
Weight
kW
hp
kg
4.5 4.5
6.1 6.1
3.8 8.4 4.0 8.8
Height over spindle
lb
Conventional air grinder
Air consumption at max output free speed
Rec. hose size
mm
in
l/s
cfm
l/s
cfm
mm
in
Air inlet thread BSP
128 128
5.0 5.0
60 60
126 126
20 20
42 42
16 16
5/8 5/8
1/2 1/2
Turbine grinder
Ordering No.
8423 2900 10 8423 2910 10
For grinding and cutting off GTG40 F085-18 GTG40 F066-23
8500 6600
180 230
( # GTG40 S060
6000
140 a
6000
150
4.5
6.1
3.6 7.9
132
5.2
60
126
20
42
16
5/8
1/2
8423 2930 00
4.5
6.1
4.3 10.5
126
5.0
60
126
20
42
16
5/8
1/2
8423 2930 10
For cup wheel type 11 GTG40 S060-C15 b
Grinders
a
a
K '`
Model
Max For free wheel dia speed DxTxHa r/min mm
GTR40 S085-15 GTR40 S072-13 GTR40 S060-15 GTR40 S060-20
8500 7200 6000 6000
For straight wheels.
200 Grinders
150x25x25 125x25x25 150x25x25 200x25x25
b
Spindle thread: UNC 5/8". Length 23.5 mm.
Air consumption at Spindle thread
UNC 5/8-11 UNC 5/8-11 UNC 5/8-11 UNC 5/8-11
Max output
Weight lb
kW
hp
kg
4.5 4.5 4.5 4.5
6.1 6.1 6.1 6.1
5.6 5.6 5.8 5.8
12.3 12.3 12.8 12.8
% max output free speed mm l/s cfm l/s cfm
563 563 563 563
60 60 60 60
126 126 126 126
20 20 20 20
42 42 42 42
mm
in
Air inlet thread BSP
16 16 16 16
5/8 5/8 5/8 5/8
1/2 1/2 1/2 1/2
Rec. hose size
Ordering No.
8423 2950 00 8423 2951 00 8423 2952 00 8423 2954 00
GTG/GTR40
Turbine Grinders and Sanders
Accessories Included GTG40
GTR40
Adjustable wheel guard Support handle ; &*!
L! '*!
thick depressed center wheels Whip hose 0.7 m long, 16 mm dia complete with nipple and ErgoNIP 10 Gearbox oil, one tube Hex key for wheel change
Wheel guard ; '!'*
L Ø 25 mm Whip hose 0.7 m long, 16 mm dia complete with nipple and ErgoNIP 10 Gearbox oil, one tube Key and spanner for wheel change
Optional Accessories GTG40
GTG40 Ordering No.
Wire brush Ø 140 mm 4170 0685 00 Wire brush attachment set 4170 0550 82 Heavy duty backing pad for sanding Ø 180 mm (7") 4170 1192 90 Ø 230 mm (9") 4170 1193 90 Hand shield 4175 0165 90 4175 0164 90 b Adapter for positioning support handle 120/135o between handles L & *'` Dust extraction kita&
[[ ` && Hose kit including 1.8 m vacuum hose, Ø 38 mm and 3780 2724 41 air hose Ø 13 mm Friction plate complete 4175 0186 90 Attachment for cup wheel with plane hole 4175 0178 90 ? L & & &&* ` a b
Adapter
Hand shield
Back-up pad
_ ; Included as standard in GTG40 S060-C15.
GTR40 GTR40 Thickness x Hole dia mm
'
3
> ;
#'!'*#& x 20 x 32 Spacer for cone wheel
1 Ordering No.
2a 2b 2c 3
4150 0619 00 4150 1650 00 4150 0620 00 4150 0787 00
2a 2b 2c 3
Productivity Kits
MAXI F/R C-T16 MAXI F/RD C-T20
Air inlet
Max
!
1/2 1/2
60 l/s 65 l/s
Turbo 16 mm Turbo 20 mm
#$
Claw Claw
%#
& '
No No
8202 0850 05 8202 0850 20
Grinders
Service Kits GTG40 GTR40
4081 0153 90 4081 0153 91
Grinders 201
Die Grinders
LSV/LSF
LSF07 is a high speed model for precision grinding and polishing. LSF07 is delivered with a 3 mm collet and can be equipped with a 1/8" collet as optional. (Without speed governor) zLSF12/LSV12 – Small and comfortable die grinder with up to 360 W for maximum control in cramped spaces. All models are delivered with speed governor and a well balanced 6 mm Erickson collet. zLSF19/LSV19 – All models in the 19 series are equipped with a powerful 0.5 kW air motor and a speed governor. The angled models (LSV) have a patented solution that overcomes temperature and leakage problems commonly associated with angle head tools. The result is a leak free and selfcooled angle head. All models are lubrication free except for the high speed model LSF19 S460. zLSF28/LSV28 – Powerful 0.85 kW air motor, with speed governor and scatter damping. Impressive power-to-weight ratio. z
LSF38 – One of the most powerful one hand die grinders on the market, up to 1.35 kW. The die grinders in the 38
series are lubrication free with scatter damping for maximum operator comfort and safety.
z
Rec. max dia of
Model
Max free speed r/min
Tungsten Mountcarbide ed burrs points mm mm
Air consumption at Max output kW hp
Weight % max output free speed kg lb mm l/s cfm l/s cfm
Air Rec. inlet hose size thread Collet mm in BSP size
Ordering No.
Straight die grinders LSF12 S400-1 a LSF12 S310-1 a LSF12 S250-1 a LSF12 S200-1 a LSF19 S460E-1/R LSF19 S460-1 LSF19 S460E-1 LSF19 S300-1 LSF19 S300-2 LSF19 S300-1/R LSF19 S300E-1 LSF19 S300E-1/R LSF19 S200-1 LSF19 S200-2 LSF19 S200E-1 LSF28 S250 a LSF28 S250E a LSF28 S250E-R a LSF28 S250-R a LSF28 S180 LSF28 S180E LSF28 S180E-1R LSF28 S180-1R LSF28 S150 LSF28 S150E LSF28 S120 LSF38 S250E-01 a LSF38 S180E-01 LSF38 S180E-01/R LSF38 S150E-01/R
40000 31000 25000 20000 46000 46000 46000 30000 30000 30000 30000 30000 20000 20000 20000 25000 25000 25000 25000 18000 18000 18000 18000 15000 15000 12000 25000 18000 18000 15000
9 12 12 12 9 9 9 12 12 12 12 12 12 12 12 12 12 12 12 16 16 16 16 16 16 16 16 16 16 16
16 20 20 20 16 16 16 20 20 20 20 20 20 20 20 32 32 32 32 40 40 40 40 40 40 40 40 40 40 40
0.36 0.32 0.29 0.24 0.51 0.51 0.51 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.86 0.86 0.86 0.86 0.82 0.82 0.82 0.82 0.70 0.70 0.66 1.35 1.35 1.35 1.25
0.48 0.43 0.39 0.32 0.68 0.68 0.68 0.67 0.67 0.67 0.67 0.67 0.67 0.67 0.67 1.15 1.15 1.15 1.15 1.10 1.10 1.10 1.10 0.94 0.94 0.89 1.80 1.80 1.80 1.70
0.4 0.4 0.4 0.4 0.7 0.5 0.7 0.5 0.5 0.5 0.7 0.7 0.5 0.5 0.7 0.8 1.3 1.3 0.8 0.8 1.3 1.3 0.8 0.8 1.3 0.8 1.5 1.5 1.5 1.5
0.8 0.8 0.8 0.8 1.5 1.1 1.5 1.1 1.1 1.1 1.5 1.5 1.1 1.1 1.5 1.7 2.8 2.8 1.7 1.7 2.8 2.8 1.7 1.7 2.8 1.7 3.3 3.3 3.3 3.3
170 170 170 170 293 193 293 193 193 193 293 293 193 193 293 213 338 338 213 213 338 338 213 213 338 213 356 356 356 356
9.8 9.2 8.5 8.1 11.4 11.4 11.4 11.3 11.3 11.3 11.3 11.3 9.6 9.6 9.6 18.5 18.5 18.5 18.5 17.4 17.4 17.4 17.4 15.0 15.0 13.8 28.0 28.0 28.0 24.0
20.8 19.5 18.0 17.2 24.0 24.0 24.0 23.7 23.7 23.7 23.7 23.7 20.1 20.1 20.1 39.2 39.2 39.2 39.2 36.9 36.9 36.9 36.9 31.8 31.8 29.3 58.0 58.0 58.0 50.0
7.0 4.2 3.4 2.6 15.0 15.0 15.0 6.6 6.6 6.6 6.6 6.6 3.5 3.5 3.5 11.0 11.0 11.0 11.0 11.0 7.0 7.0 7.0 5.5 4.3 4.0 25.0 15.0 15.0 13.0
14.8 8.9 7.2 5.5 31.5 31.5 31.5 13.8 13.8 13.8 13.8 13.8 7.4 7.4 7.4 23.3 23.3 23.3 23.3 23.3 14.8 14.8 14.8 11.7 9.1 8.5 53.0 31.0 31.0 27.0
8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 13 13 13 13
5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 1/4 in 6 mm 6 mm 6 mm 6 mm 1/4 in 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm
8423 1124 04 8423 1124 03 8423 1124 02 8423 1124 01 8423 1224 90 8423 1224 82 8423 1224 87 8423 1224 81 8423 1224 84 8423 1224 89 8423 1224 86 8423 1224 88 8423 1224 80 8423 1224 83 8423 1224 85 8423 1235 11 8423 1235 60 8423 1235 49 8423 1235 48 8423 1235 04 8423 1235 05 8423 1235 42 8423 1235 41 8423 1235 64 8423 1235 61 8423 1235 67 8423 1231 17 8423 1231 16 8423 1231 15 8423 1231 14
20000 12000 20000 12000 8000 15000
12 12 12 12 12 16
20 20 20 20 20 40
0.29 0.24 0.46 0.46 0.37 0.68
0.39 0.33 0.62 0.62 0.50 0.91
0.5 0.5 0.6 0.6 0.6 1.2
1.2 1.2 1.3 1.3 1.3 2.5
166 166 185 185 185 250
9.5 8.3 11.3 11.3 11.3 17.0
20.1 17.6 23.9 23.9 23.9 36.0
6.4 3.0 7.5 7.5 6.5 8.3
13.6 6.4 15.9 15.9 13.8 17.6
8 8 10 10 10 10
5/16 5/16 3/8 3/8 3/8 3/8
1/4 1/4 1/4 1/4 1/4 3/8
6 mm 6 mm 6 mm 6 mm 6 mm 6 mm
8423 1124 06 8423 1124 05 8423 0111 41 8423 0111 43 8423 0111 46 8423 0125 54
Angle die grinders
Grinders
LSV12 S200-1 a LSV12 S120-1 a LSV19 S200-1 LSV19 S120-1 LSV19 S080-1 LSV28 S150 a
Not lubrication-free.
202 Grinders
b
3 mm collet
-1 = 6 mm collet
-2 = 1/4 collet
E = Extended version
R = Model is rigid, without scatter damping
LSV/LSF
Accessories Rec. max dia of Max free speed r/min
Model
Tungsten Mountcarbide ed burrs points mm mm
Weight % max output free speed kg lb mm l/s cfm l/s cfm
Air Rec. inlet hose size thread Collet mm in BSP size
Ordering No.
1.2 1.8 1.2 1.8
10 10 10 10
Air consumption at Max output kW hp
Grinders for polishing LSF28 ST030 LSF28 ST030E LSF28 ST070 a LSF28 ST070E a
3000 3000 7000 7000
J J J J
J J J J
0.67 0.67 0.76 0.76
0.90 0.90 1.02 1.02
2.6 3.9 2.6 3.9
257 383 257 383
18.0 18.0 18.9 18.9
38.2 38.2 40.1 40.1
6
0.10 0.10 0.4 0.9
173
2.2
4.9
8.6 8.6 12.4 12.4
18.2 18.2 23.6 23.6
2.3
4.6
3/8 3/8 3/8 3/8
3/8 3/8 3/8 3/8
6 mm 6 mm 6 mm 6 mm
8423 1235 63 8423 1235 62 8423 1235 66 8423 1235 65
J
3 mm
8423 1222 03
High speed pen model LSF07 S850 b a
88000
Not lubrication-free.
b
4
-1 = 6 mm collet
3 mm collet
-2 = 1/4 collet
E = Extended version
4.5 3/16
R = Model is rigid, without scatter damping
Accessories Included %(>? Air hose, ErgoNIP 08, Collet 3 mm (See ill 1.)
%(+%:+;<+=* Spanner, Collet 6 mm (See ill 1.), Air hose, air hose nipple and clamp, Exhaust hose
%(+%:;= Spanner, Collet 6 mm (See ill. 7), Air hose, air hose nipple and clamp, Exhaust hose
%()* Air hose nipple, Collet 6 mm (See ill 1.)
Optional Accessories
M O
P
N
R Q
%(>?
Optional collets Collet 1/8" 4150 1822 00 Collet 3 mm Collet 6 mm Collet 8 mm Collet 1/4" Collet 10 mm Collar Collet nut Extension 75 mm/3 in For machining of plastic Diamond burr Ø 6 mm Diamond drum Ø 27 mm Diamond drum Ø 52 mm Spot suction kit for burr (burr not included) Spot suction kit for drum (drum not included) a
Only for rigid (-R) models
S
T
U
b
For use with 6 mm collet
c
%(+%:;=
%(+%:;<
4150 2226 46 4150 2226 03 4150 2226 02 4150 2226 04 3780 5013 70 3780 3015 23 -
4150 0081 00 4150 0075 00 4150 0074 00 4150 0076 00 4150 0760 00 4150 0674 00 a 3780 5013 70 3780 5033 00 3780 3015 22 3780 4011 61 b
%(+%:=*
%()*
4150 0081 00 4150 0075 00 4150 0074 00 4150 0076 00 4150 1754 00 4150 0681 00 4150 0760 00 4150 0849 00 4150 0674 00 a 3780 5013 70 3780 5035 00 3780 4007 42 3780 4011 73 c -
7 1 7 1 1 1 8 9 4 2 5 5 6 6
For use with 8 mm collet
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@
!
#$
%#
& '
` Z ` &' &' &' 1/2 1/2
'` '` `* `* `* 60 l/s 65 l/s
> &`
> &`
&`
&`
&`
&
Turbo 16 mm Turbo 20 mm
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$ No No
''*& ''*&* ''*& ''* ''*&` ''*&' 8202 0850 05 8202 0850 20
Service Kits 07 series 4081 0243 90
12 series 4081 0472 90
19 series 4081 0486 90
28 series 4081 0315 90
38 series 4081 0308 90
Grinders 203
Grinders
Productivity Kits
Straight Grinders
For Cone Wheels and Collet
Atlas Copco straight grinders for cone wheel or collet, are suitable for grinding in holes and cavities in castings, etc. They require rough abrasives, which must be attached to the tool with a rigid shank or be mounted directly to the spindle. The power ranges from 0.7 kW to 2 kW. All Atlas Copco tools are designed with focus on operator ergonomics and maximum power, the best combination for maximum productivity. zThe LSR28 and 38 are suitable for lighter applications where accessibility + zLSR43 has a proven and rigid design, and is suitable for those really tough applications where durability is needed. zIf you need maximum power, then { >
have access to 2 kW in combination with auto balancer for even less vibrations. All packed in a strong and light package.
@ # $#
max output free speed
Rec. hose size
Model
Max free speed r/min
Air consumption at
kW
hp
kg
lb
mm
l/s
cfm
l/s
cfm
mm
LSR28 S150-CW LSR28 S120-CW LSR38 S180-CW LSR38 S150-CW LSR43 S150-30C a LSR43 S120-30 a LSR48 S150-CW LSR48 S120-CW LSR48 S090-CW
15000 12000 18000 15000 15000 12000 15000 12000 9000
0.70 0.66 1.35 1.25 1.0 0.9 2.0 1.8 1.5
0.94 0.88 1.80 1.70 1.3 1.2 2.7 2.4 2.0
1.2 1.2 1.5 1.5 2.1 2.0 2.3 2.3 2.3
2.6 2.6 3.3 3.3 4.6 4.4 5.0 5.0 5.0
304 304 323 323 503 438 450 450 450
18.0 15.8 28.0 24.0 23.0 20.0 35.0 30.0 28.0
38.2 33.5 58.0 50.0 49.0 42.0 74.0 64.0 59.0
5.8 4.3 15.0 13.0 10.0 7.0 19.0 13.0 11.0
12.3 8.6 31.0 27.0 21.0 15.0 40.0 27.0 23.0
13 13 13 13 13 13 16 16 16
K
%
in
Air inlet thread BSP
Ordering No.
3/8 3/8 3/8 3/8 1/2 1/2 5/8 5/8 5/8
3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2
8423 1325 06 8423 1325 05 8423 1232 30 8423 1232 31 8423 1432 33 8423 1432 24 8423 1430 08 8423 1430 05 8423 1430 03
a
Not lubrication free. -CW, -30 = Cone wheel model -30C = With collet LSR28/38 CW indicates use for cone wheel or collet, thread M12x1 to be combined with adapter for wheel thread. LSR48 has UNC 1/2 spindle for direct attachment of CW. For 5/8 and collet use adapter, see page for accessories.
Grinders
Accessories Included %L=*+)* K Air hose nipple and clamp Exhaust hose Wrenches Whip hose (only LSR 28)
204 Grinders
%LQ) )>+)> Hose nipple Wrench
%LQ* K Whip hose Wrench
For Cone Wheels and Collet
Accessories
Optional Accessories LSR28/38-CW
LSR43
LSR48
1c 1b
5
1a
2c 3
2b
1c
7d 1a
7c
2a 7a
1b
1c
4 2c
1a
2b
7b
4
2a
%LQ)
%L=*+)* See ill.
1b
%LQ*
Ordering No.
Adapter for cone wheel with thread UNC/W 3/8" 3 4150 0318 00 UNF 3/8" 3 4150 0318 01 UNC 1/2" 3 4150 1357 00 UNC/W 5/8" 3 4150 0767 00 Collet type 1b Nut 1a 4150 0849 00 Collet Ø 6 mm 1b 4150 1453 00 Collet Ø 8 mm 1b 4150 0706 00 Collet Ø 9 mm 1b 4150 0765 00 Collet Ø 10 mm 1b 4150 0681 00 Collet Ø 1/4" 1b 4150 1754 00 Collet holder 1c 4150 0680 00 Collet type 2b Nut 2a 4150 0221 00 Collet Ø 6 mm 2b 4150 0222 00 Collet Ø 8 mm 2b 4150 0325 00 Collet Ø 1/4" 2b 4150 0223 00 Collet holder 90 mm 2c 4150 0441 00 Collet holder 45 mm 2c 4150 0211 00 Parts for (50x19x10) wheels Nut 7a 0266 2111 00 Flange 7b 4106 5938 00 Holder 7c 4150 0212 00 Wheel guard 7d 4150 1299 81 Parts for (50x13x10) wheels Nut 7a 0266 2111 00 Flange 7b 4106 5938 00 Holder 7c 4150 1145 00 Wheel guard 7d 4150 1299 81
See ill.
Ordering No.
Adapter for cone wheel with thread UNC/W 3/8" 4 4150 0943 00 UNF 3/8" 4 4150 0943 01 UNC 1/2" 4 4150 0944 00 UNC/W 5/8" 4 4150 0945 00 Collet type 1b Nut 1a 4150 0849 00 Collet Ø 6 mm 1b 4150 1453 00 Collet Ø 8 mm 1b 4150 0706 00 Collet Ø 9 mm 1b 4150 0765 00 Collet Ø 10 mm 1b 4150 0681 00 Collet Ø 1/4" 1b 4150 1754 00 Collet holder 1c 4150 0680 00 Collet type 2b Nut 2a 4150 0221 00 Collet Ø 6 mm 2b 4150 0222 00 Collet Ø 8 mm 2b 4150 0325 00 Collet Ø 1/4" 2b 4150 0223 00 Collet holder 90 mm 2c 4150 0441 00 Adapter to 5 4150 0861 00 mount 1c and 2c
See ill.
Ordering No.
Adapter for cone wheel with thread UNC/W 5/8" 4 4150 0945 01 Collet type 1b Nut 1a 4150 0849 00 Collet Ø 6 mm 1b 4150 1453 00 Collet Ø 8 mm 1b 4150 0706 00 Collet Ø 9 mm 1b 4150 0765 00 Collet Ø 10 mm 1b 4150 0681 00 Collet Ø 1/4" 1b 4150 1754 00 Collet holder 1c 4150 0680 01
NOTE: Adapters are not included with the tool, and need to be ordered to attach a cone wheel.
Productivity Kits
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Air inlet
Max
!
` Z ` &' &' &' 1/2 1/2
'` '` `* `* `* 60 l/s 65 l/s
> &`
> &`
&`
&`
&`
&
Turbo 16 mm Turbo 20 mm
#$
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%#
& '
$ No No
''*& ''*&* ''*& ''* ''*&` ''*&' 8202 0850 05 8202 0850 20
Grinders
Service Kits 28 series 38 series 43 series 48 series
4081 0315 90 4081 0311 90 4081 0020 90 4081 2023 90
Grinders 205
Straight Grinders
For Straight Wheels
Atlas Copco straight grinders, equipped with a straight type 1 grinding wheel, offer a high rate of material removal in open spaces. The power ranges from 0.6 kW to 2.9 kW. zThe LSR28 is suitable for lighter applications where accessibility is first priority. Low sound and low vibration levels thanks to the unique vibration damping system. Thermally insulated throttle handle and piped away exhaust air are some of the LSR28 product features, all designed for the best comfort for the operator. zLSR43 has a proven and rigid design, and is suitable for those really tough applications where durability is needed. zIf you need maximum power, then LSR48 or LSR64 is the choice. 2.9 kW in combination with auto balancer for even less vibrations (LSR48). The length of these grinders can be used as a lever for higher feed force. The LSR48 has minimal vibration levels thanks to the autobalancer and is equipped with an overspeed shut-off device.
Model
Max free speed r/min
For wheel dia. DxTxH mm
Spindle thread and length
LSR28 S180-05 LSR28 S150-10 LSR28 S110-08 LSR43 S150-10 LSR43 S120-08 LSR43 S090-10 LSR48 S150-10 LSR48 S120-08 a LSR48 S120-10 LSR48 S120-13 LSR48 S090-10 a LSR64 S100-15 LSR64 S072-13 LSR64 S060-15
18000 15000 11000 15000 12000 9000 15000 12000 12000 12000 9000 10000 7200 6000
50x13x10 100x13x20 80x13x10 100x25x25 80x25x13 100x25x13 100x25x16-25 80x25x13-25 100x32x16-25 125x25x16-25 100x25x13-25 150x25x25 125x25x16 150x25x16
UNF 3/8x42 UNC 1/2x42 UNF 3/8x42 UNC 1/2x49 UNC 1/2x49 UNC 1/2x49 UNC 5/8x42 UNC 1/2x37 UNC 5/8x49 UNC 5/8x42 UNC 1/2x37 UNC 5/8x55 UNC 5/8x55 UNC 5/8x55
Air consumption at Max output Weight % max output free speed kW hp kg lb mm l/s cfm l/s cfm
0.82 0.70 0.62 1.0 0.9 0.8 2.0 1.8 1.8 1.8 1.5 2.9 2.5 2.3
1.09 0.94 0.83 1.4 1.2 1.1 2.7 2.4 2.4 2.4 2.0 4.0 3.4 3.1
1.9 4.1 2.2 4.8 1.9 4.2 2.8 6.2 2.5 5.5 2.4 5.3 3.5 7.7 3.0 6.6 3.5 7.7 3.6 7.9 3.2 7.0 5.8 2.8 5.4 11.9 5.4 11.9
340 340 340 460 460 460 499 498 495 487 495 535 535 535
19.8 18.0 15.8 23.0 20.0 18.0 35.0 30.0 30.0 30.0 28.0 53.0 45.0 41.0
42.0 38.2 33.5 49.0 42.0 38.0 74.0 64.0 64.0 64.0 59.0 112.0 95.0 87.0
7.3 5.8 3.6 10.0 7.0 5.0 19.0 13.0 13.0 13.0 11.0 26.0 14.0 11.0
mm
in
Air inlet thread BSP
13 13 13 13 13 13 16 16 16 16 16 16 16 16
3/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8
1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
Rec. hose size
15.5 12.3 7.6 21.0 15.0 11.0 40.0 28.0 28.0 28.0 23.0 55.0 30.0 23.0
Ordering No.
8423 1325 04 8423 1325 02 8423 1325 03 8423 1430 34 8423 1430 26 8423 1430 18 8423 1430 07 8423 1430 04 8423 1430 09 8423 1430 06 8423 1430 02 8423 1640 55 8423 1640 30 8423 1640 22
DxTxH = Diameter x Thickness x Hole.
Grinders
a
LSR48 S120-08 and LSR48 S090-10 are equipped with closed wheel guard.
Model
Max free speed r/min
Air consumption at Spindle thread and length
Max output kW
hp
Weight lb
% mm
max output free speed
1.9 4.3 5.4 11.9
357 535
18.9 40.1 12.4 26.3 29.0 61.0 7.0 15.0
kg
l/s
cfm
l/s
cfm
Rec. hose size mm in
Air inlet thread BSP
Ordering No.
3/8 1/2
8423 1235 71 8423 1640 14
For wire brushes LSR28 ST070E-CW 7000 UNC 1/2 x 29 LSR64 S041 4100 UNC 5/8 x 55
206 Grinders
0.76 1.00 1.6 2.5
10 16
3/8 5/8
For Straight Wheels
Accessories
Accessories Included %L=*
%LQ*
Wheel guard, size according to type $ ; Air hose, air hose nipple and clamp Exhaust hose Wrenches
Whip hose Hook wrench Pin key Wheel guard, size according to type Flanges that suit wheels with inner diameter of 13/16/20 and 25 mm
%LQ)
%L[Q
Wheel guard, size according to type Nut Flanges Pin key
Wheel guard, size according to type $ ; Air hose nipple and clamp Wrenches
Optional Accessories 2b
Flange for 125-150x25x32 wheel for 80x19x10 wheel
%L=*
%LQ)
%L[Q
4150 1268 05 b
-
4150 0620 00 -
2a 2a
-
4150 1005 80 a 4150 0938 80 -
4150 0968 80 4150 0787 00 c
2b 2c 3
Silencer Exhaust guard Spacer
2c
2a
a
J Q +!&' " Suits LSR28 S110-08. c
3
b
Productivity Kits
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Air inlet
Max
!
` Z ` &' &' &' 1/2 1/2
'` '` `* `* `* 60 l/s 65 l/s
> &`
> &`
&`
&`
&`
&
Turbo 16 mm Turbo 20 mm
#$
} ~_J& } ~_J& } ~_J& } ~_J& } ~_J& } ~_J& Claw Claw
%#
& '
$ No No
''*& ''*&* ''*& ''* ''*&` ''*&' 8202 0850 05 8202 0850 20
28 series 43 series 48 series 64 series
Grinders
Service Kits 4081 0317 90 4081 0020 90 4081 2023 90 4081 0138 90
Grinders 207
Vertical Grinders
For Depressed Center, Cut-off and Cup Wheels
The rigid design with a vertically standing air motor and nodular cast iron cylinder gives impressively long service life and durability. The nodular cast iron has a “lubricating” effect, which prolongs the intervals between services. zLSS series is suitable for rough grinding and cutting off operations on open surfaces. zThe power is impressive and ranges from 1.4 kW to a massive 3.8 kW. zLSS53 is equipped with a unique silencer that reduces the sound peaks created at start and shut-off.
Model
Max free speed r/min
LSS53 S072-C13 LSS53 S085-18 LSS64 S060-23 LSS64 S060-C15 LSS64 S085-18 LSS84 S060-23
7200 8500 6000 6000 8500 6000
Grinders
-13 = 125 mm wheel. -18 = 180 mm wheel. -23 = 230 mm wheel. -C13 = 125 mm cup wheel. -C15 = 150 mm cup wheel.
208 Grinders
For wheel Spindle dia thread and mm length
125 180 230 150 180 230
UNC 5/8x30 UNC 5/8x30 UNC 5/8x31 UNC 5/8x31 UNC 5/8x31 UNC 5/8x32
Max output
Weight
kW hp
kg
lb
Height over spindle mm
1.3 1.4 2.2 2.2 2.6 3.8
3.1 2.9 5.1 5.0 4.7 6.0
6.8 6.4 12.6 11.0 10.4 13.2
180 180 201 201 201 217
1.8 1.9 3.0 3.0 3.5 5.1
Air consumption at max output free speed l/s
26.0 27.0 40.0 40.0 50.0 65.0
cfm
l/s
cfm
55.0 8.0 17.0 57.0 10.0 21.0 85.0 9.0 19.0 85.0 9.0 19.0 106.0 13.0 28.0 138.0 17.0 36.0
in
Air inlet thread BSP
Ordering No.
1/2 1/2 5/8 5/8 5/8 3/4
1/2 1/2 1/2 1/2 1/2 1/2
8423 2534 12 8423 2530 72 8423 2641 46 8423 2641 04 8423 2641 38 8423 2840 26
Rec. hose size mm
13 13 16 16 16 19
For Depressed Center, Cut-off and Cup Wheels
Accessories
Accessories Included Attachment according to EN 68 Wheel guard Flange 4170 0758 01 Nut 4170 0220 01 Wrenches
Optional Accessories LSS53
3
2a
5
4
2b
%)
%[Q
%*Q
#
Accessory for depressed center wheel _ > ;
4170 0219 87
4170 0219 87
Accessory for cut off wheel _ > ;
4170 1133 87
-
-
Accessory for cup wheel 125 mm _ ;
4170 0664 80
Accessory for cup wheel 150 mm _ ;
-
4170 0652 80
-
4
Spot suction kit for depressed center wheel 180 mm
3780 4011 10
-
-
3
L &
3780 4011 00
-
-
5
2a
2b 4
Productivity Kits
?_@_ K>@}~&!>&`! ?_@_ K>@}~&!>&`! ?_@_ K>@}~&!&` ?_@_ K>}~&!&` ?_@_ K>@}~&!&` ?_@_ K>@}~&!& MAXI F/R C-T16 MAXI F/RD C-T20
Air inlet
Max
!
` Z ` &' &' &' 1/2" 1/2"
'` '` `* `* `* 60 l/s 65 l/s
> &`
> &`
&`
&`
&`
&
Turbo 16 mm Turbo 20 mm
#$
} ~_J& } ~_J& } ~_J& } ~_J& } ~_J& } ~_J& Claw Claw
%#
& '
$ No No
''*& ''*&* ''*& ''* ''*&` ''*&' 8202 0850 05 8202 0850 20
Grinders
Service Kits LSS53 LSS64 LSS84
4081 0132 90 4081 0133 90 4081 0136 90
Grinders 209
Vertical Sanders
For Sanding
discs on stiff pads or with wire brushes, require power. The Atlas Copco LSS series are reliable workhorses with lots of power that will be at your service for a long time. The rigid design with a vertically standing air motor and nodular cast iron cylinder gives impressively long service life and durability. The nodular cast iron has a “lubricating” effect, which prolongs the interval between services. zLSS series is a good choice in applications where accessibility is of less importance. zLSS53 is equipped with a unique silencer that reduces the sound peaks created at start and shut-off.
Model
Grinders
LSS53 S060 LSS53 S060-M14
210 Grinders
Max Rec. free pad size Spindle speed dia thread and r/min mm length
6000 6000
Max output
Weight
kW hp
kg
180 UNC 5/8 x 30 1.2 1.6 180 M14 x 31 1.2 1.6
lb
2.3 5.1 2.3 5.1
Height over spindle mm
180 180
Air consumption at max output l/s
cfm
24.0 51.0 24.0 51.0
l/s
cfm
mm
in
Air inlet thread BSP
7.0 7.0
15.0 15.0
13 13
1/2 1/2
1/2 1/2
free speed
Rec. hose size
Ordering No.
8423 2530 23 8423 2530 27
For Sanding
Accessories
Optional Accessories
M
N
P
O
Ø 115 mm Ø 140 mm
%) %[Q
Standard type Ø 125 mm - M14 and 5/8" Standard type Ø 180 mm - M14 and 5/8" Medium rough type - Ø 125-230 - 5/8" Heavy duty type - Ø 180 mm - 5/8"
Soft
Medium
Stiff
See illustration
4170 0768 80 4170 0756 80 4170 0660 81 b
4170 0259 80 a 4170 0660 82 b
4170 0757 80 4170 0660 83 b
1 1 2
-
4150 1962 80 4150 1962 81
4150 1962 83
-
Backing set with cooling ribs
Ø 125 mm - 5/8" and M14 Ø 180 mm - 5/8" and M14 $ #
%)
Ø 180 mm
3780 4011 00
K #
Wire brush 115 mm Wire brush 140 mm Attachment set for wire brush
c
%[Q
See illustration
-
3
%)
%[Q
#
4170 0491 00 4170 0459 81
4170 0685 00 4170 0550 80
-
4 4 4
a
= Includes three pads 125,180 and 230 mm, washer, hub, nut and wrench. = Includes washers, rubber hub, back-up pad, nut, wrench. c |_ ; L b
Productivity Kits
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Air inlet
Max
!
` Z ` &' &' &' 1/2 1/2
'` '` `* `* `* 60 l/s 65 l/s
> &`
> &`
&`
&`
&`
&
Turbo 16 mm Turbo 20 mm
#$
} ~_J& } ~_J& } ~_J& } ~_J& } ~_J& } ~_J& Claw Claw
%#
& '
$ No No
''*& ''*&* ''*& ''* ''*&` ''*&' 8202 0850 05 8202 0850 20
Grinders
Service Kits LSS53 LSS64
4081 0132 90 4081 0133 90
Grinders 211
Angle Grinders
For Depressed Center and Cut-off Wheels
No matter which of our vane grinders you choose you will get durable tools with high power and low weight. In addition, vibrations and noise are on a low level. z%:;< – For work in cramped spaces, the LSV19 is small yet powerful, and lubrication free. Features: Speed governor, sealed angle head, thermally insulated handle and lubrication-free air motor. z%:=* – Small, yet powerful giving 0.75 kW. Available in an extended version for optimal accessibility. Features: Speed governor, sealed angle head, thermally insulated handle and lubrication-free air motor (LSV28 S060-18 model). z%:)* – If you are looking for the most powerful one-hand angle grinder on the market, then you have found it – up to 1.3 kW. Features: Speed governor, sealed angle head, lubrication-free air motor, lockable spindle and thermally insulated handle. The auto balancer (SA models) reduces the vibrations by up to 50%. z%:Q* – Our most powerful angle vane grinder with 1.9 kW for ultimate productivity. Features: Speed governor, sealed angle head, lubrication-free air motor, lockable spindle and thermally insulated handle. The autobalancer reduces the vibrations by up to 50%.
Model
Max free speed r/min
For wheel dia DxTxH a mm
Spindle thread and length
kW
hp
kg
lb
mm
l/s
cfm
l/s
cfm
mm
LSV19 S170-08 LSV28 ST13-10E LSV28 ST12-10 LSV28 ST12-12 LSV28 ST12-13 LSV28 S060-18 LSV38 S12-125 LSV38 ST12-125 LSV38 SA12-125 LSV48 SA120-13 LSV48 SA085-18 LSV48 SA066-23
17000 13000 12000 12000 12000 6000 12000 12000 12000 12000 8500 6600
80x7x10 100x7x9.5 100x7x16 115x7x22 125x7x22 180 b 125x7x22 125x7x22 125x7x22 125x7x22 180x7x22 230x7x22
UNF 3/8x17 UNF 3/8x17 UNF 3/8x17 UNF 3/8x17 UNF 3/8x17 UNC 5/8x32 M14x12 M14x12 M14x10 M14x9 M14x9 UNC 5/8x10
0.45 0.75 0.75 0.75 0.75 0.73 1.30 1.30 1.30 1.9 1.9 1.9
0.60 1.00 1.00 1.00 1.00 0.98 1.70 1.70 1.70 2.5 2.5 2.5
0.7 1.5 1.7 1.7 1.7 2.5 1.6 1.8 2.0 2.5 2.7 2.9
1.6 3.3 3.7 3.7 3.7 5.4 3.5 4.0 4.4 5.5 5.9 6.4
71 70 80 80 80 87 89 89 89 78 88 88
11.2 21.5 17.4 17.4 17.4 16.0 28.0 28.0 28.0 36.0 36.0 36.0
23.0 45.0 36.9 36.9 36.9 33.9 58.0 58.0 58.0 76.0 76.0 76.0
6.6 14.5 7.5 7.5 7.5 7.3 15.0 15.0 15.0 17.0 17.0 17.0
14.0 30.0 15.9 15.9 15.9 15.5 31.0 31.0 31.0 36.0 36.0 36.0
10 10 10 10 10 10 13 13 13 16 16 16
a
DxTxH = Diameter x Thickness x Hole.
+;# SA = Autobalancer. E = Extended version.
Grinders
b
Service Kits LSV19 LSV28 LSV38 LSV48
212 Grinders
4081 0486 90 4081 0317 90 4081 0309 90 4081 0312 90
Max output
Height Air consumption at over Weight spindle max output free speed
With wheel guard for wheel diam. –08 = Ø 75 mm –10 = Ø 100 mm –12 = Ø 115 mm –13 = Ø 125 mm –18 = Ø 180 mm –23 = Ø 230 mm
Rec. hose size in
Air inlet thread BSP
Ordering No.
3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8
1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2
8423 0111 40 8423 0125 29 8423 0125 14 8423 0125 16 8423 0125 17 8423 0135 53 8423 0131 08 8423 0131 09 8423 0131 13 8423 0132 07 8423 0132 06 8423 0132 08
Accessories
For Depressed Center and Cut-off Wheels Accessories Included %:;< Wheel guard 80 mm Flanges Air hose nipple, clamp Wrenches Exhaust hose set
%:)* Wheel guard (LSV38 S) Adjustable wheel guard (LSV38 ST, -SA) ; ; Spindle lock Soft grip support handle Exhaust hose (LSV38 ST) Reinforced exhaust hose (LSV38 SA) Autobalancer (LSV38 SA) Whip hose Turbo 13 with ErgoNIP 10 (LSV38 ST, -SA)
4150 1158 80
%:=* Wheel guard Flanges 4150 1160 80 Support handle 4150 1521 80 Air hose, air hose nipple, clamp Wrenches Exhaust hose set
%:Q* Wheel guard Flange nut Support handle
4150 1160 02 4175 0868 82
Optional Accessories LSV38 ALU-Cut
O
N M
Spot suction kit for depressed center wheel Ø 125 mm Ø 180 mm
%:=*
%:)*
%:Q*
#
3780 4008 70 -
3780 4008 73 -
3780 4093 41
1 1
-
3780 4008 74 -
3780 4093 42
-
3780 5074 00 -
3780 5074 61 -
3780 5074 62
-
& *
4112 1161 90 4112 1164 00 a 4112 1162 00 b !
!
3 '
Spot suction for diamond cutting blade Ø 125 mm (Cutting depth 30 mm) Ø 180 mm (Cutting depth 50 mm) Diamond cutting blade Ø 100 mm Ø 125 mm Ø 180 mm Alu-Cut Alu-Cut guard kit Carbide tipped cutter Ø 125 mm, t=2 mm Carbide tipped cutter Ø 125 mm, t=4 mm ;# wheel (for LSV28 S060-18) a
For cutting applications in aluminum.
b
For milling applications in aluminum.
?_@_ K>@}~&!>&`! ?_@_ K>@}~&!>&`! ?_@_ K>@}~&!&` ?_@_ K>}~&!&` ?_@_ K>@}~&!&` ?_@_ K>@}~&!& MAXI F/R C-T16 MAXI F/RD C-T20
Air inlet
Max
!
` Z ` &' &' &' 1/2 1/2
'` '` `* `* `* 60 l/s 65 l/s
> &`
> &`
&`
&`
&`
&
Turbo 16 mm Turbo 20 mm
#$
} ~_J& } ~_J& } ~_J& } ~_J& } ~_J& } ~_J& Claw Claw
%#
& '
$ No No
''*& ''*&* ''*& ''* ''*&` ''*&' 8202 0850 05 8202 0850 20
Grinders 213
Grinders
Productivity Kits
Angle Sanders
For Sanding and Polishing
%:;= ZK L where less power and more control are needed. Available with collet or threaded spindle. Features: Speed governor, high quality gears and lever with feathering characteristics. z%:=* – The 28 series comes in various speeds and in a wet sanding version. Wet sanders have central water supply (water feed through the angle head) for optimal water distribution on the work surface. Features: Speed governor, sealed angle head, LF models have lubricationfree air motor. z%:)* – Powerful one hand sander for medium rough to rough sanding. Features: Speed governor, sealed angle head, lubrication-free air motor and lockable spindle. z%:Q* – Our most powerful angle vane sander with 1.9 kW for ultimate productivity. Features: Speed governor, sealed angle head, lubrication-free air motor, autobalancer and lockable spindle. z
Model
Max Rec. free pad size Spindle speed max dia thread and r/min mm length
kW
hp
Height Air consumption at over Weight % $ max output free speed kg lb mm mm l/s cfm l/s cfm
Max output
Rec. hose size mm in
Air inlet thread BSP
Ordering No.
With collet LSV12 S200-1 LSV12 S120-1 LSV19 S200-1 LSV19 S120-1 LSV19 S080-1
20000 12000 20000 12000 8000
50 75 50 75 75
J a J a J a J a J a
0.29 0.24 0.46 0.46 0.37
0.39 0.33 0.62 0.62 0.5
0.5 0.5 0.6 0.6 0.6
1.2 1.2 1.3 1.3 1.3
166 166 185 185 185
76 76 79 79 79
9.5 8.3 11.3 11.3 11.3
20.1 17.6 23.9 23.9 23.9
6.4 3.0 7.5 7.5 6.5
13.6 6.4 15.9 15.9 13.8
8 8 10 10 10
5/16 5/16 3/8 3/8 3/8
1/4 1/4 1/4 1/4 1/4
8423 1124 06 8423 1124 05 8423 0111 41 8423 0111 43 8423 0111 46
50 75 50 75 75
UNC 1/4x8 UNC 1/4x8 UNC 1/4x8 UNC 1/4x8 UNC 1/4x8
0.29 0.24 0.46 0.46 0.37
0.39 0.33 0.62 0.62 0.5
0.5 0.5 0.6 0.6 0.6
1.2 1.2 1.3 1.3 1.3
166 166 185 185 185
58 58 58 58 58
8.3 8.3 11.3 11.3 11.3
17.6 17.6 23.9 23.9 23.9
3.0 6.4 3.0 6.4 7.5 15.9 7.5 15.9 6.5 13.8
8 8 10 10 10
5/16 5/16 3/8 3/8 3/8
1/4 1/4 1/4 1/4 1/4
8423 1124 08 8423 1124 07 8423 0111 42 8423 0111 44 8423 0111 45
UNC 5/8x32 M14x16 UNC 5/8x32 UNC 5/8x32 UNC 5/8x32 M14x16
0.73 0.73 0.62 0.71 0.68 0.68
0.98 0.98 0.83 0.95 0.91 0.91
1.5 1.5 1.5 1.7 1.9 1.9
3.2 3.2 3.2 3.7 4.1 4.1
265 265 265 289 289 289
87 87 87 87 87 87
16.0 16.0 15.0 18.0 16.0 16.0
33.9 33.9 31.8 38.2 33.9 33.9
7.3 7.3 4.0 7.7 5.6 5.6
10 10 10 10 10 10
3/8 3/8 3/8 3/8 3/8 3/8
3/8 3/8 3/8 3/8 3/8 3/8
8423 0125 30 8423 0125 64 8423 0126 22 8423 0135 80 8423 0125 19 8423 0125 72
0.62 0.83 1.5 3.2 0.68 0.91 2.0 4.3
268 307
87 87
15.0 31.8 16.0 33.9
10 3/8 10 3/8
3/8 3/8
8423 0125 12 8423 0125 51
With threaded spindle LSV12 S200 LSV12 S120 LSV19 S200 LSV19 S120 LSV19 S080
20000 12000 20000 12000 8000
Rotary sanders. Dry sanding LSV28 S060 LSV28 S060-M14 LSV28 S040 LSV28 ST034 LSV28 S021 LSV28 S021-M14
6000 6000 4000 3400 2100 2100
180 180 180 180 180 180
15.5 15.5 8.5 16.3 11.9 11.9
Wet sanding LSV28 S040-01-M14 4000 LSV28 ST008-01 LF 800
180 M14x16 200 UNC 5/8x32
Grinders
%# \ ]^ LSV28 ST013-M14 LF LSV28 ST013 LF LSV38 S085 LSV38 S085 D LSV38 S085-M14 LSV38 S066 LSV38 S066 D LSV38 S066-M14 LSV48 SA085 LSV48 SA085 D LSV48 SA085-M14 LSV48 SA066 LSV48 SA066-M14 a
Ø 6 mm collet. -1 = Ø 6 mm collet.
214 Grinders
1300 1300 8500 8500 8500 6600 6600 6600 8500 8500 8500 6600 6600
180 180 180 180 180 180 180 180 180 180 180 180 180
M14x16 UNC 5/8x32 UNC 5/8x22 UNC 5/8x28 M14x12 UNC 5/8x22 UNC 5/8x28 M14x12 UNC 5/8x21 UNC 5/8x21 M14x18 UNC 5/8x21 M14x9
-01 = Wet sanding. -D = Spot suction kit included.
0.68 0.68 1.30 1.30 1.30 1.20 1.20 1.20 1.9 1.9 1.9 1.9 1.9
0.91 0.91 1.70 1.70 1.70 1.60 1.60 1.60 2.5 2.5 2.5 2.5 2.5
1.7 1.7 1.5 2.3 1.5 1.5 2.3 1.5 2.3 2.8 2.3 2.3 2.3
3.7 3.7 3.3 5.0 3.3 3.3 5.0 3.3 5.1 6.2 5.1 5.1 5.1
289 289 221 221 221 221 221 221 316 316 316 316 316
87 87 96 96 96 96 96 96 78 94 78 78 78
20.0 20.0 28.0 28.0 28.0 24.0 24.0 24.0 36.0 36.0 36.0 36.0 36.0
-M14 = M14 thread. -ST = Models with planetary gears.
5.0 10.6 5.6 11.9
42.4 42.4 58.0 58.0 58.0 50.0 50.0 50.0 76.0 76.0 76.0 76.0 76.0
9.0 9.0 15.0 15.0 15.0 13.0 13.0 13.0 17.0 17.0 17.0 17.0 17.0
19.1 19.1 31.0 31.0 31.0 27.0 27.0 27.0 36.0 36.0 36.0 36.0 36.0
-SA = Autobalancer.
10 10 13 13 13 13 13 13 16 16 16 16 16
3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8
3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2
8423 0125 28 8423 0126 26 8423 0130 69 8423 0130 76 8423 0130 72 8423 0130 73 8423 0130 75 8423 0130 77 8423 0132 02 8423 0132 05 8423 0132 03 8423 0132 00 8423 0132 01
For Sanding and Polishing
Accessories
Accessories Included Air hose nipple Clamp
Exhaust hose (LSV19/28/38) Support handle (LSV28/38/48)
Wrenches Spot suction equipment (D-version)
Optional Accessories
M
P Pa
O
S
R
T
N
Q
Backing set, standard type Ø 125 mm - 5/8" - soft Ø 180 mm - 5/8" - soft Ø 180 mm - 5/8" - stiff Backing set with cooling ribs Ø 125 mm - 5/8" and M14, medium Ø 180 mm - 5/8" and M14, stiff Ø 180 mm - 5/8" and M14, medium Backing set, heavy duty type Ø 120 mm - M14 Ø 162 mm - M14 Ø 120 mm - 5/8" Ø 162 mm - 5/8" Backing set for polishing - velcro Ø 150 mm - 5/8" (max 2500 rpm) Ø 150 mm - Lambs woll bonnet Backing set for wet sanding Ø 180 mm - 5/8" - foam rubber (max 2500 rpm) $ # Ø 125 mm Ø 180 mm
%:;<
%:=*
-
-
-
-
-
-
4170 0768 80 4170 0756 80 4170 0757 80 4150 1962 80 4150 1962 81
-
-
-
Hand shield for 125-180 mm = Suits LSV28 S060 b = Suits LSV28 S040/060
%:)*
%:Q*
-
c
1 1 1
4150 1962 80 4150 1962 80 4150 1962 83 4150 1962 83 4150 1962 81 4150 1962 81
2 2 2
-
4175 0883 93 4175 0883 91 4175 0883 92 4175 0883 90
4175 0883 93 4175 0883 91 4175 0883 92 4175 0883 90
8 8 8 8
-
4112 6092 15 4112 6093 15
-
-
4 4a
-
4170 0428 83
-
-
5
3780 4007 80 a 3780 4008 85 d 3780 4007 90 b/ 3780 4008 84 e 3780 4093 40 3780 4031 60 c 3780 4092 62 f/ 3780 4092 65 g 4150 1936 80 -
e
= Suits LSV28 S021 d |J + { `@ (8423 0800 02 and 8423 0800 03)
4170 0768 80 4170 0768 80 4170 0756 80 4170 0756 80 4170 0757 80 4170 0757 80
-
3780 4092 64 f
Ø 50 - 75 mm
a
%:;=
|J + LSV38 D (8423 0800 03 and 8423 0800 04)
f g
3 3 3 6 6 7
= For model with collet = For model with threaded spindle
Productivity Kits Air inlet
Max
!
` Z ` &' &' &'
'` '` `* `* `*
> &`
> &`
&`
&`
&`
&
?_@_ K>@}~&!>&`! ?_@_ K>@}~&!>&`! ?_@_ K>@}~&!&` ?_@_ K>}~&!&` ?_@_ K>@}~&!&` ?_@_ K>@}~&!&
#$
} ~_J& } ~_J& } ~_J& } ~_J& } ~_J& } ~_J&
%#
& '
$
''*& ''*&* ''*& ''* ''*&` ''*&'
Grinders
Service Kits LSV19 LSV28
4081 0486 90 4081 0317 90
LSV38 LSV48
4081 0309 90 4081 0312 90
Grinders 215
Orbital and Random Orbital Sanders Atlas Copco series of random orbital sanders combines all the important customer and application requirements in a very competitive range of products. Applications like sanding before painting and surface coating, polishing with wax and surface conditioner are all quickly done with the small and easily operated LST20-range of sanders. All models are lubrication free and have silicone free components. They have two grip options in the same handle. In addition, one smaller grip model is included. The full range includes standard models and extraction models. There are also three orbit diameters to choose from in the model range. z %# \ – Avoids contamination of workpiece. No oil in the exhaust air.
Model
Max free speed r/min
Pad size mm
Orbit dia mm
Max output kW
Weight
hp
kg
lb
Height Air consumption over at free speed $ % mm mm l/s cfm
Rec. hose size mm
Air inlet thread BSP
Ordering No.
Random orbital – Standard LST30 H090-11 LST30 H090-15 LST30 S090-15
9000 9000 9000
110 150 150
8 8 8
0.3 0.3 0.3
0.4 0.4 0.4
1.2 1.2 1.1
2.6 2.6 2.4
120 120 120
255 275 175
7.5 7.5 7.5
16 16 16
8 8 8
1/4 1/4 1/4
8423 0361 64 8423 0361 72 8423 0361 98
9000
150
8
0.3
0.4
1.4
3.0
120
300
7.5
16
8
1/4
8423 0363 19
9000 9000
150 150
8 8
0.3 0.3
0.4 0.4
1.4 1.3
3.0 2.9
120 120
300 200
7.5 7.5
16 16
8 8
1/4 1/4
8423 0362 55 8423 0362 71
7000 7000
93x170 93x170
5 5
0.3 0.3
0.4 0.4
1.6 1.7
3.5 3.7
125 125
185 285
7.5 7.5
16 16
8 8
1/4 1/4
8423 0360 16 8423 0360 24
7000 7000
93x170 93x170
5 5
0.3 0.3
0.4 0.4
1.6 1.7
3.5 3.7
125 125
210 310
7.5 7.5
16 16
8 8
1/4 1/4
8423 0362 79 8423 0363 03
7000
93x170
5
0.3
0.4
1.8
4.0
125
310
7.5
16
8
1/4
8423 0361 07
12000 12000 12000 12000 12000
90 125 150 125 150
5 5 5 2.4 2.4
0.2 0.2 0.2 0.2 0.2
0.27 0.27 0.27 0.27 0.27
0.85 0.85 0.85 0.85 0.85
1.85 1.85 1.85 1.85 1.85
95 83 83 83 83
127 127 127 127 127
8 8 8 8 8
17 17 17 17 17
8 8 8 8 8
1/4 1/4 1/4 1/4 1/4
8423 0361 65 8423 0361 69 8423 0361 73 8423 0361 81 8423 0361 84
90 125 150 125 150
5 5 5 2.4 2.4
0.2 0.2 0.2 0.2 0.2
0.27 0.27 0.27 0.27 0.27
0.85 0.85 0.85 0.85 0.85
1.85 1.85 1.85 1.85 1.85
95 83 83 83 83
133 d 133 d 133 d 133 d 133 d
8 8 8 8 8
17 17 17 17 17
8 8 8 8 8
1/4 1/4 1/4 1/4 1/4
8423 0361 66 8423 0361 70 8423 0361 74 8423 0361 82 8423 0361 85
5 5 5 2.4 2.4
0.2 0.2 0.2 0.2 0.2
0.27 0.27 0.27 0.27 0.27
0.85 0.85 0.85 0.85 0.85
1.85 1.85 1.85 1.85 1.85
83 83 83 83 83
133 d 133 d 133 d 133 d 133 d
8 8 8 8 8
17 17 17 17 17
8 8 8 8 8
1/4 1/4 1/4 1/4 1/4
8423 0361 71 8423 0361 75 8423 0361 40 8423 0361 83 8423 0361 86
Self suction a LST31 H090-15
Central suction b LST32 H090-15 LST32 S090-15
Orbital – Standard LSO30 S070-3 LSO30 H070-3
Self suction a LSO31 S070-3 LSO31 H070-3
Central suction c LSO32 H070-3
Standard model LST20 R350 LST20 R550 LST20 R650 LST20 R525 LST20 R625
Extraction model – self suction LST21 R350 LST21 R550 LST21 R650 LST21 R525 LST21 R625
12000 12000 12000 12000 12000
Extraction model – central suction c LST22 R550 LST22 R650 LST22 R650-9 LST22 R525 LST22 R625 a
125 150 150 125 150
Includes dust collecting bag. > ; &* 3/h or 88 cfm. c > ; 3/h or 35 cfm. d 186 mm (7.3") suction hose connector included. b
Grinders
12000 12000 12000 12000 12000
216 Grinders
H = With handle. S = Without handle. All data at 6.3 bar. -9 Velcro pad, 9 holes.
Orbital and Random Orbital Sanders
Accessories
Accessories Included LSO
%& " Perforating plate Hose nipple for 8 mm hose LSO31 including dust collection kit
%_=>+=;+== Velcro pad U-wrench for pad change Air hose nipple Dust hose and bag (LST21) Large and small grip cover
Standard
Self suction
Central suction
%_)>+);+)= Velcro pad " Hose nipple for 8 mm hose LST31 incl dust collection kit
LST
Optional Accessories %& ( %&
& '
" Q+ !`K!+
&&' &
Hose set Dust hose, for LSO32, Ø 32 mm, L=1.8 m including air hose
3780 2724 34
Self suction
Standard
Central suction
%_=>+=;+== $ $ $ Ordering No.
For LST20 For LST21/22
Dia 89 mm
Dia 125 mm
Dia 150 mm
4112 1231 00
4112 1233 00 4112 1232 00
4112 1235 00 4112 1234 00
%_=>+=;+== $ ` $ $ Ordering No.
For LST 20 For LST 21/22
Dia 89 mm
Dia 125 mm
Dia 150 mm
4112 1218 00 -
4112 1216 00 4112 1217 00
4112 1214 00 4112 1215 00
Hole pattern dimensions for sanding paper, dust extraction models %>);+)=+)) + >?>\) R-type pad
%&);+)=\) F-type pad
93 68
4112 0795 02a 4112 0792 02b 4112 0796 01c
22 22 55
Ø 10 172
170
%_=>+=;+== )>+);+)= Ø 12
Ø 12 a
LST30-15
b
LST30/32-11
c
LST31/32-15
Service Kits LST20/21/22
4112 1300 90
d
LST32
55
R3
R5
72˚
R6
60˚
Ø 85 Ø 71 Ø 120
Ø 80 Ø 146
Grinders 217
Grinders
3780 2724 34d
68
34
Pad velcro, Ø 150 mm Pad velcro, Ø 110 mm Pad velcro, Ø 150 mm, 6 holes Hose set Dust hose Ø 32 mm, L=1.8 m including air hose
30
Ordering No.
47
93
47
30
%_)>+);+)=
34
Ø 10
Dust Extraction The fact that dust can represent a hazard in the working environment is well documented. Dust particles from certain materials are dangerous to health. Even inert dust particles that cause no permanent damage can still be retained in the body and
L } L nificant contribution to efficiency and productivity in industrial operations. It is already a requirement in countries with strict health and safety regulations. }
z Reduce the health risk for operators exposed to potentially dangerous particles. z Give a more favourable working environment which will encourage greater efficiency and effort from those who operate industrial tools. The most efficient method of dust collection is extraction at the point of dust creation, i.e. on the tool itself. This not + Q+# also allows a relatively low power vacuum source to be used. Atlas Copco spot suction kits provide # # _ heavier particles as well as the small
ones. The following pages show a number of applications and the necessary dust extraction kits with their contents.
Height over spindle
Model a
Max free speed r/min
kW
hp
kg
lb
mm
in
GTG21 D120 GTG21 D085
12000 8500
2.1 2.1
2.8 2.8
1.6 1.6
3.5 3.5
92 92
3.6 3.6
30 30
64 64
10 10
LSV48 SA085 LSV48 SA066
8500 6600
1.9 1.9
2.5 2.5
2.3 2.3
5.1 5.1
78 78
3 3
36 36
76 76
12000 8500 6600
1.3 1.3 1.3
1.7 1.7 1.7
2.0 2.0 2.0
4.4 4.4 4.4
96 96 96
3.8 3.8 3.8
28 28 24
58 58 50
LSV38 D120 LSV38 D085 LSV38 D066 a
Max output
Weight
Spindle thread
Air inlet thread BSP
Ordering No.
21 21
UNC 5/8"-11 UNC 5/8"-11
3/8 3/8
8423 0800 00 8423 0800 01
17 17
36 36
UNC 5/8x21 UNC 5/8x21
1/2 1/2
8423 0132 02 8423 0132 00
15 15 13
31 31 27
UNC 5/8"-11 UNC 5/8"-11 UNC 5/8"-11
1/2 1/2 1/2
8423 0800 02 8423 0800 03 8423 0800 04
Air consumption at max power free speed l/s cfm l/s cfm
Models prepared for use with spot suction kit, spot suction kits are not included and must be ordered separately, see below.
$ # j_j=; %:Q* %:)* Application Grinding Depressed center wheel dia, mm
Grinders
Model
Ordering No.
GTG21 D120 8423 0800 00 GTG21 D085 8423 0800 01 LSV48 SA085 8423 0132 02 LSV48 SA066 8423 0132 00 LSV38 D120 8423 0800 02 LSV38 D085 8423 0800 03 LSV38 D066 8423 0800 04 Optional accessory Cutting disc
218 Grinders
125
180
3780 4090 23 3780 4090 21 3780 4093 41 3780 4008 73
Sanding Fiber disc dia, mm 125
3780 4090 24 3780 4090 24 3780 4008 85 3780 4008 85
Cutting GRP cutting with cutter disc dia, mm 180
125
180
3780 4090 25 3780 4090 26 3780 4093 40 3780 4093 40
3780 4090 22 3780 4093 42 3780 4008 74
3780 4008 84 3780 4008 84 3780 5074 61
3780 5074 62
Spot Suction Kits Kits for die grinders
Accessories Spot suction kits for die grinders Suction requirement: 125 m3+ |%(;<} =>> !3+ |%(=*}
1
Ordering No.
LSF19 S
KIT for burr Optional 2 Diamond burr 6 mm
3780 3015 22 3780 5013 70
LSF19 S
KIT for drum Includes 3 Shaft dia 6 mm 4 Locking screw Optional 5 Diamond drum 27 mm
3780 4011 61 3780 5090 30 3780 5090 60 3780 5033 00
LSF28 S
KIT for burr Optional 2 Diamond burr 6 mm
3780 4007 42 3780 5013 70
LSF28 S
KIT for drum Includes 3 Shaft dia 8 mm Distance nut 4 Locking nut Optional 5 Diamond drum, Ø52 mm
3780 4011 73 3780 5091 00 3780 5091 50 3780 5092 00 3780 5035 00
LSV19 S-1
KIT for sanding pad dia 50 and 75 mm Includes 6 O-ring 23x1.6 7 Clamp ring 9 Lock screw M4x6 A1 10 Lock pin
3780 4092 62 0663 2103 85 4112 1065 04 0192 1168 00 4112 0779 00
1
2
3 4
5
6 7 13
6 8
9
10
12 11
Kit for depressed center and cut off wheels
Spot suction kits for depressed center wheels Suction requirement: 250 m3/h Ordering No.
1
5
LSV28 ST12 125 mm wheel KIT Includes 5 Adapter UNF 3/8" UNC 5/8" 6 Nut 5/8"
3780 4008 70 4021 0457 00 3780 2722 00
LSS53 S085 18 180 mm wheel KIT Includes 7 Flange EN 68 6 Nut 5/8"
3780 4011 10 4170 0758 00 3780 2722 00
2
3 4 7
6
Hose kits including 1.8 m vacuum hose, Ø 38 mm and air hose Ø 13 mm Ordering No.
LSV28 (air hose Ø 10 mm for LSV28) LSV38/41, LSS53, GTG21/40
3780 2724 40 3780 2724 41
Ordering No.
Separate brush for cap Ø 125 mm Separate brush for cap Ø 180 mm Separate brush (30 mm high) for cap Ø 180 mm
3780 2678 00 3780 2677 50 3780 2677 30
Grinders 219
Grinders
Brush for suction cap
Accessories
Spot Suction Kits
~ $ # ' +* $ LSV28/38/48/GTG40
Suction requirement: 250 m3/h Ordering No.
1
LSV28 S040/S060 125 mm
7
LSV28 ST12-13 125 mm
2
4 6
Includes
Includes
LSV28 S040/S060 180 mm
3
Includes
LSV28 S021 180 mm
Includes
5 LSV38 D066/D085 180 mm
Includes
LSV38 D085/D120 125 mm
Includes
LSV48 SA066/SA085 180 mm Includes
LSS53 S060 180 mm
Includes
GTG40 S060 180 mm
Includes
KIT 2 ` 4 5 KIT 2 ` 6 7 5 KIT 2 ` 6 5 KIT 2 ` 6 5 KIT 2 ` 5 6 KIT 2 ` 5 6 2 ` 4 5 KIT 2 ` 4 5 KIT 2 ` 4 5
Suction cap 125 mm with brush " L &'*
Distance washer 12 mm Nut 5/8" Suction cap 125 mm with brush " L &'*
Distance washer 9 mm Adapter UNF 3/8" UNC 5/8" Nut 5/8" Suction cap 180 mm with brush " L &
Distance washer 9 mm Nut 5/8" Suction cap 180 mm with brush " L Distance washer 12 mm Nut 5/8" Suction cap 180 mm with brush " L &
Nut 5/8" Distance washer 9 mm Suction cap 125 mm with brush " L &'*
Nut 5/8" Distance washer 9 mm KIT Suction cap 180 mm with brush " L &
Distance washer 9 mm Nut 5/8" Suction cap 180 mm with brush " L &
Distance washer 12 mm Nut 5/8" Suction cap 180 mm with brush " L &
Distance washer 6 mm Nut 5/8"
3780 4007 80 3780 2650 20 ` ' &` 3780 2721 60 3780 2722 00 3780 4008 60 3780 2650 20 ` ' &` 3780 2721 50 4021 0457 00 3780 2722 00 3780 4007 90 3780 2675 00 ` ' & 3780 2721 50 3780 2726 70 3780 4031 60 3780 2675 00 ` ' & 3780 2721 60 3780 2726 70 3780 4008 84 3780 2675 00 ` ' & 3780 2726 70 3780 2721 50 3780 4008 85 3780 2650 20 ` ' &` 3780 2726 70 3780 2721 50 3780 4093 40 3780 2675 00 ` ' & 3780 2721 50 3780 2726 70 3780 4011 00 3780 2675 00 ` ' & 3780 2721 60 3780 2726 70 3780 4090 11 3780 2675 31 ` ' & 3780 2721 40 3780 2722 00
Kit for GRP-cutting LSV48
2
1 12
Ordering No.
11
Grinders
5
220 Grinders
Spot suction kit for GRP-cutting LSV48 SA085/SA066 180 mm Includes Optional
KIT 12 Flange set 180 mm cutting-off disc
3780 4093 42 3780 2799 50 3780 5074 62
LSK
Router
Router Y # aerospace industry as well as trimming of composite materials is preferably done with a router. The LSK is the only router with dust extraction and support bearing integrated into one unit. This gives the LSK ex cel lent per form ance and er gonomics in most composite applications. z Productive – The speed governor maintains the rotational speed at applied feed force which enables fast and effective cutting and prevents the bit from clogging. z Ergonomic – An integrated dust extraction hood for deportation of hazardous dust, thermally insulated throttle handle, sound dampening exhaust valve and piped-away exhaust air provides the operator with the best working environment. Cutting operations in glass and carbon
steel can successfully be performed with a circular cutter.
Model
Collet size
kg
lb
kW
hp
l/s
cfm
mm
LSK37 S250-DS1 LSK37 S250-DS2 LSK38 S250 Do LSK38 S180 Do
25000 25000 25000 18000
6 mm 1/4 1/4 1/4
2.8 2.8 1.1 1.1
6.1 6.1 2.2 2.2
0.7 0.7 1.3 1.3
0.95 0.95 1.8 1.8
18 18 28 28
32 32 58 58
13 13 13 13
Weight
Power
Air consumption
in
Hose
thread BSP
Ordering No.
1/2 1/2 1/2 1/2
3/8 3/8 3/8 3/8
8423 1234 41 8423 1234 42 8423 0700 00 8423 0700 01
Rec. hose size
Free speed r/min
Grinders
Suction requirement: 200 m3/h. NOTE: LSK38 delivered without rotor housing
Grinders 221
Circular Cutters
LCS
Effective – LCS10 and LCS38 cut to a depth of 10 and 26 mm respectively. z LCS38 is suitable for diamond coated blades only. z Dust extraction – Cutting of composite materials generates dust containing particles that are hazardous to health. The dust must be deported in order to prevent the operator from inhaling it. LCS38 is equipped with a cutter blade guard with integrated dust extraction hood for external vacuum source. z
%;> Cutter blade, 62 teeth Hexagon wrench Hose nipple for 6.3 mm air hose %)*
Model
LCS10 LCS38 S150Da a
kW hp
Max cutting depth mm
Max cutter blade dia mm
kg
lb
l/s
cfm
mm
in
Air inlet thread BSP
0.3 0.4 1.3 1.7
10 26
50 100
1.4 1.7
3.1 3.7
7.6 28.0
16 58
6.3 13.0
1/4 1/2
1/4 3/8
Max output
Free speed r/min
3000 15000
Air consumption at free speed
Weight
Rec. hose size
Ordering No.
8424 1161 38 8424 1125 06
Suction requirement: 200 m3/h.
Accessories Included Flanges for diamond blade Hose nipple for 13 mm air hose
Optional Accessories Cutter blades
Model
Max thickness of material Application mm
LCS10
Steel sheet Steel sheet Aluminum Wood {J ` [ [
1.0 1.0 2.5 10.0 & '*
No. of teeth mm
Dia mm
Hole mm
92 62 34 34 [ [
50 50 50 50 * &
10 10 10 10 &' &'
Model
Ordering No.
4190 0394 00 4190 0395 00 (std) 4190 0396 00 4190 0396 00 ` * ` ` *
Ordering No.
Suction hose set (L= 150 mm, Dia 1 1/4") for LCS38 " {J &
3780 2724 31 &*&
Grinders
Productivity Kits
?_@_ K>@}~&!&` ?_@_ K>}~&!&` ?_@_ K>@}~&!&`
222 Grinders
Air inlet
Max
` &' &'
`* `* `*
!
#$
&`
} ~_J& &`
} ~_J& &`
} ~_J&
%#
& '
$
''*& ''* ''*&`
Percussive Tools
Contents
Page
Introduction ........................................ 224 Product safety.................................... 225 Chipping hammers ............................ 226 Scalers............................................... 228 Chisels ............................................... 230 Riveting system ................................. 234 Riveting hammers.............................. 235 Bucking bars ...................................... 237
Introduction – Percussive Tools
_ ! # Atlas Copco percussive tools are ideal for all material removal tasks in foundries, engineering workshops, shipyards, and the construction and off-shore industries. Built-in-ergonomic features such as vibration damping reduce the human load, delay fatigue and help protect the operator against the ill effects of long-term exposure to vibration and noise. Vibration-damped models are available over almost the entire power range.
The designs use lightweight alloys to keep tool weight down while maintaining performance. This makes these tools extremely effective in the hands of your skilled operators.
Percussive Tools
K #@ !` Applications – Fettling welds from flux and spatter. General scaling operations. The tools – Modern.welding methods generate slag that is easily removed and almost no spatter. In these applications RVM 07B is the right choice. It has power enough to do the job, very low noise and is vibration damped below 2.5 m/s2. The standard chisel delivered with the tool is carbide tipped for a long service life. The tool is also equipped with clean blowing capacity. For heavy slag chipping and tougher scaling the conventional scaler RRC 13 and RRC 13B with a blowing function are the preferred models. These tools have the right power for this type of job and a sturdy reliable design. The gripping diameter is only 45 mm, including the throttle lever. They also have a low vibration level for conventional models. L# $ !` Rust and paint removal – Industrial maintenance. Shipyards. On board ships and offshore rigs. For lighter jobs the needle scaler RRC I3 is the ideal tool. Needle sets of different shapes and material are available to suit most operations.
224 Percussive Tools
Chipping General chipping and multipurpose “chiseling” in heavy industrial use. Fettling of castings in foundries. Offshore and shipyard applications. Efficient – For highest efficiency, choose tools with a high power-to-weight ratio. RRF 21/31 have an excellent material removal rate. Well proven design. Simple and well proven design for a long, trouble-free tool life. The conventional RRC 22 – 75 range models, which have forged steel handles, are basic versions with excellent handling and reliability. Vibration damped chippers are easy on your operators. The RRF and RRD models are vibration damped.
# ^ IMPORTANT:
All local safety regulations with respect to installation, operation and overhaul must always be followed. AVOID ACCIDENTS
1 _ $# ! ^ # ! ^ # ^ # # #^
LONG TERM RISKS
6 ^ # $ To prevent gradual loss of hearing due to exposure to high noise level – wear ear protection.
Q+ ;+ ● Always use a retainer. ● Inspect the retainer for wear or damage regularly.
7 : ! ^ !# !
●
●
●
●
Be aware that the chisel may break during operation. Never trigger a hammer unless held against a work piece. Remove chisel, die or punch from tool when work is over. When finishing a job, disconnect the tool from its air supply. Before changing accessories, chisel or die – disconnect the tool from the air supply.
2 $ $ # $` ! ^ To prevent vision loss: ● Always wear eye protection. ● Isolate work of this kind by using barriers between work stations. ● Do not use the tool for other purposes than it is intended for.
3 j` $ ! $ # $ ● Protectives shoes may prevent your feet from being injured.
●
●
8 ]# # $ ! ^ !# ● Use spot suction or a breathing apparatus. PROPER USE AND MAINTENANCE
9 ] $! !! ●
●
To prevent injury and property loss ● Use other technique. ● Use accessories of non sparking material (e.g. needle attachment of Beryllium copper for a needle scaler).
5 ! ^ ● Avoid chiseling into electric wiring hidden inside walls etc.
They will cause high internal stresses and shorten the life of the tool. Note the risk of shooting out the chisel, die or punch if the retainer is not in order or damaged.
10 # #$ ●
4 @$` !$ !#
Use vibration dampened tools if available. Reduce the total time of exposure to vibrations, particularly if the operator has to guide the chisel by hand.
If a coupling is used on a percussive tool, it should be separated from the tool by a whip hose (length 0.5 m).
11 ( ! # # # 12 ! ` # # `
Percussive Tools 225
Percussive Tools
●
$$ !! ●
●
LL(=;+); have a sturdy D-handle in light metal alloy for a high power-toweight ratio and steady grip. The compact, vibration-controlled design offers good accessibility and ease of use. LL])?+? are light, quiet and have a long service life. They have light alloy tool casings, very low vibration and noise levels, vibration damping in both hand grips, and piped away exhaust.
!!
57 38 35 31 31
18 0.7 22 0.9 27/19 a 1.1/0.8 28/18 b 1.1/0.8 28/18 b 1.1/0.8
RRF21-01 RRF31-01 RRD37-11 RRD57-11 RRD57-12 a
!!
33 43 70 92 92
c
^ $
1.3 1.7 2.8 3.6 3.6
2.0 4.4 6.8 9.3 9.3 d
Effective piston dia 19 mm, 0.75 in. Effective piston dia 21.5 mm, 0.85 in. ISO.
b
Vibration-damped and Silenced
e
1.5 3.2 5.0 6.9 6.9
% !!
245 265 418 458 458
K
# !!
1.75 2.5 3.0 3.4 3.4
12.7 c 12.7 c 17.3 d 17.3 d 17.3 d
3.3 5.3 6.6 7.5 7.5
0.50 0.50 0.68 0.68 0.68
Spline. Integrated hose barb.
#!$ + !
6.5 7.5 7.2 9.5 9.5
13.8 15.9 15.3 20.1 20.1
!!
& '
10.0 10.0 12.5 12.5 12.5
8425 1104 05 8425 1104 15 8425 1101 22 8425 1103 20 8425 1103 38
3/8 3/8 3/8 3/8 1/2 special e 1/2 special e 1/2 special e
-01 and -11: Guided models, -02 and -12: Non guided models.
$$ !! ]$ – Their robust construction makes them highly dependable. ● – RRC65 and RRC75 have a blow rate which makes them particularly suitable for roughening. ● Chisel retainer – for safer jobs – RRC22-RRC75 are delivered with a chisel retainer as standard. For the same reason choose a tool that can be guided via the machine itself and not by holding the chisel. As standard, Atlas Copco chipping hammers of series RRC are delivered with a standard, guided ISO hexagon nozzle (-01) or a round, non guided shank nozzle (-02).
Percussive Tools
●
RRC22F-01 RRC22F-02 RRC34B-01 RRC34B-02 RRC65B-01 RRC75B-01 a
ISO.
b
62 62 45 45 40 30
!!
15 15 24 24 29 29
0.6 0.6 0.9 0.9 1.1 1.1
Integrated hose barb.
226 Percussive Tools
!!
52 52 67 67 50 75
2.0 2.0 2.6 2.6 2.0 3.0
^ $
2.7 2.0 2.7 2.0 5.5 4.1 5.5 4.1 10.0 7.3 16.0 11.8
% !!
K
260 260 330 330 335 390
2.2 4.9 2.2 4.9 4.5 9.9 4.5 9.9 5.9 13.0 6.5 14.3
# !!
12.7 a 12.7 a 17.3 a 17.3 a 17.3 a 17.3 a
0.50 0.50 0.68 0.68 0.68 0.68
#!$ + !
6.2 6.2 8.0 8.0 10.8 14.0
13.1 13.1 14.0 17.0 22.9 29.6
!!
10 10 12.5 12.5 12.5 12.5
3/8 3/8 1/2 1/2 1/2 1/2
3/8 3/8 special b special b special b special b
& '
8425 0202 22 8425 0202 30 8425 0212 53 8425 0212 61 8425 0225 33 8425 0225 58
Accessories
Chipping Hammers
Dimensions
% !!
!!
] !!
RRF21 RRF31 RRD37 RRD57
245 265 418 458
160 170 175 190
33 36 – – RRF21/31
% !!
!!
] !!
RRC22 RRC34 RRC65 RRC75
260 330 335 390
155 160 170 170
34 43 54 54
RRD37/57
RRC
Accessories Included LL( !
LL] !
LL !
J
Flat chisel Silencer complete Hand grip Key
J
A selection of chisels for RRF21/31 ISO 12.7 mm RRD37/57 ISO with splines
Chisels
Optional Accessories
# RRF21 and -31 L $ ^$ RRF21 RRF31 `
RRF21 RRF31
& '
For a wide choice of chisels, see separate page.
3512 0273 80 3512 0290 90 3512 0305 90
>>J!& !'+ see separate page for chisels.
3512 0349 81 3512 0349 82
@
!
#$
%#
& '
Yes
8202 0850 14
( $#` )+* $ MIDI Optimizer F/RD EQ10-R13-W
( $#` $ $$ # MIDI Optimizer F/RD EQ10-R13-W
23 l/s
Rubair 13 mm
ErgoQIC 10
23 l/s
Rubair 13 mm
ErgoQIC 10
Yes
8202 0850 15
Percussive Tools 227
Percussive Tools
Productivity Kits
Scalers
Vibration-controlled
Scaler RVM07B is ideal for tasks such as weld dressing, etc. ● : \ !$ \ ` ● : `^ . ● _\ $ ^ – RVM07B features a clean-blowing device (B) which is very useful for clean-blowing work on steel structures etc. ● L:>? is the obvious choice for light concrete trimming and for removal of paint and rust.
RVM07B
% !!
100
273
K standard chisel
Air #!$
+
!
!!
1.7
3.8
8.1
6.3
3.8
Air inlet
& '
1/4
1/4
8425 0105 25
Dimensions
L !!
D !!
RVM07B
273
38
D L
Scalers Choose between two different models for heavy slag chipping and for instant trimming of concrete. ● !` – RRC13 is very effective and has a high removal rate in relation to its low weight. ● Well proven percussive mechanism and retainer. ● _\ $ ^ – RRC13B with extra clean-blowing device. ● !$` – Throttle valve and lever with really Heavy Duty performance for long service life. Clean blowing system with twice the previous blow
Percussive Tools
RRC13 RRC13B
Piston dia !!
73 73
15 15
0.6 0.6
capacity. Big blow button for easy operation and sturdy valve stem to resist rough handling.
^ $
!!
35 35
1.4 1.4
1.4 1.4
1.0 1.0
% !!
221 231
Weight
1.4 1.6
Air #!$ + !
3.1 3.5
4.0 4.0
Dimensions
% !!
!!
]1 !!
D2 !!
RRC13 RRC13B
221 231
65 65
45 45
41.5 41.5
228 Percussive Tools
1
2
8.0 8.0
!!
10 10
3/8 3/8
& '
3/8 3/8
8425 0101 30 8425 0101 33
Needle Scaler The effective needle scaler, type RRC13N, is based on the same fundamental design as the straight chipping hammers of type RRC13 described above. ● #^ – Easy to maintain. ● Versatile – The needle scaler is used to remove welding slag, rust and paint from steel structures.
RRC13N
!!
73
15
0.6
!!
35
1.4
$
1.4
1.0
% !!
352
K
1.9
4.2
^ #!$ + !
4.0
8.0
!!
10
3/8
& '
3/8
8425 0101 36
Dimensions
L1 !!
L2 !!
D !
RRC13N
282
352
38
1 2
Accessories Included ( LL;)
( L:>?
Scaling chisel
Flat carbide tipped chisel 10x120 mm
Optional Accessories ( LL;)' '\ ;< ;>> !!
LL;) + LL;)
& '
Hand guard All steel retainer Silencer
3510 0246 90 3510 0245 80 3510 0366 80
Chisels for RRC13 and -13B: Square shank 13.0 mm
& '
Steel, standard ; ; "+
; (spark resistant)
3510 0221 90 `*&'' `*&''
( L:>? Carbide tipped chisels and through hardened chisels with other length and width, see separate page for chisels.
3510 0229 90
Productivity Kits
@
#$
%#
& '
23 l/s
Rubair 13 mm
ErgoQIC 10
Yes
8202 0850 14
23 l/s
Rubair 13 mm
ErgoQIC 10
Yes
8202 0850 15
( $#` )+* $ MIDI Optimizer F/RD EQ10-R13-W
( $#` $ $$ # MIDI Optimizer F/RD EQ10-R13-W
Percussive Tools 229
Percussive Tools
( LL;) ;)
$$ !!
$$ !! All chisels are normally through hardened. Otherwise, see tables.
Percussive Tools
(#
230 Percussive Tools
^$
_
_
Square shank 13.0 mm
RRC13, RRC13B
1
Extended square shank ISO, 12.7 mm
RRC15
1
Hexagon and round shank ISO, round collar 12.7 mm
RRC22F-01, RRC22F-02 RRF21, RRF31
2
Hexagon shank ISO round collar 17.3 mm
RRC34B-01, RRC65B-01, RRC75B-01
3
Round shank ISO, with splines 17.3 mm
RRD37, RRD57
3
Hexagon shank ISO without round collar 17.3 mm
RRC34-01, RRC65-01, RRC75-01
4
Round shank ISO, without collar 17.3 mm
RRC34-02, RRC65-02, RRC75-02
4
Special shank
RVM07B
5
$$ !!
; # ;)> !! # & ;=? !! A ^$
]
K
B
!!
% !!
Chisel blank
15 15 15
0.59 0.59 0.59
155 6.1 200 7.9 300 11.8
3085 0020 00 3085 0020 01 3085 0020 02
3085 0228 02
Flat chisel
15 15
0.59 0.59
165 200
6.1 7.9
3085 0227 00 3085 0227 01
3085 0230 01
;
`* 35 35 55
&` 1.38 1.38 2.17
&* * 200 7.9 300 11.8 165 6.5
`*`' 3085 0032 01 3085 0032 02 3085 0332 00
`*'`'&
Angle scraper chisel
35 35 55
1.38 1.38 2.17
165 200 165
6.5 7.9 6.5
3085 0176 00 3085 0176 01 3085 0333 00
3085 0362 00
Scaling chisel
15 15 15
0.59 0.59 0.59
155 6.1 200 7.9 300 11.8
3085 0018 00 3085 0018 02 3085 0018 01
3085 0229 01
# ;) !! |;+=} & '
& @ # ;=? !! |;+=} & '
= @ & # ;=? !! # & # ;=? !!
]
K
%
!!
Chisel blank
13 13 13 13
0.51 0.51 0.51 0.51
200 7.9 350 13.8 400 15.7 500 19.7
3085 0182 00 3085 0182 01 3085 0182 04 3085 0182 05
Flat chisel
13 35
0.51 1.38
200 7.9 300 11.8
3085 0183 00 3085 0376 00
Sharp chisel
15 15
0.59 0.59
200 7.9 300 11.8
3085 0170 00 3085 0170 01
Spot weld chisel
17
0.69
200
7.9
3085 0301 00
Angle scraper chisel 30
1.18
200
7.9
3085 0262 00
Pipe cutting chisel
0.78 1.38
200 200
7.9 7.9
3085 0302 00 3085 0303 00
Plate cutting chisel 14.5
0.57
200
7.9
3085 0263 00
Plate cutting chisel 16
0.62
200
7.9
3085 0173 00
Moil point chisel
0.51 0.51
200 7.9 305 12.0
3085 0297 00 3085 0297 01
20 35
13 13
!!
@ & ;=? !! |;+=} & '
B L# & ;=? !! |;+=} & '
3085 0184 00
Percussive Tools
A ^$
Percussive Tools 231
$$ !! )
@ & # ;?) !! # & $ ;?) !!
^$
]
A
K !!
B
%
@ & ;?) !! |>[*} & '
!!
K !!
Chisel blank
22 0.86 335 13.1 3085 0220 00 22 0.86 560 22.0 3085 0220 01 22 0.86 1060 41.7 3085 0220 02
22 22 22 22 22
0.86 0.86 0.86 0.86 0.86
Flat chisel
22 0.86 22 0.86 22 0.86
260 10.2 3085 0221 00 335 13.1 3085 0221 01 560 41.9 3085 0221 02
22 22 22 22
Flat chisel
32 1.26
; }# ; chisel
% !!
250 340 550 800 1200
Round ISO $ ;?) !! |>[*} & '
9.8 13.4 21.7 31.5 47.2
3085 0242 00 3085 0242 01 3085 0242 02 3085 0242 03 3085 0242 04
0.86 0.86 0.86 0.86
215 8.5 250 9.8 340 13.4 550 21.7
3085 0236 00 3085 0236 01 3085 0236 02 3085 0236 03
335 13.1 3085 0989 00
32 1.26
340 13.4
3085 0252 00
* & ``* &`& `*'`* &` *&' &* `*`'
* & &` *&'
` &` &*
`*'* `*
Angle scraper chisel
50 1.97
335 13.1 3085 0349 00
50 1.97
335 13.2
3085 0350 00
Moil point chisel
22 0.86 22 0.86
335 13.1 3085 0223 00 560 15.7 3085 0223 01
22 0.86
340 13.4
3085 0249 00
Shank rod for roughing head
–
180
7.1 3085 0257 00
–
195
7.7
3085 0254 00
Roughing head for shank rod (tungsten carbide)
39 1.53
–
–
3085 0255 00
39 1.53
–
–
3085 0255 00
Roughing head for shank rod
40 1.57
–
–
3085 0253 00
40 1.57
–
–
3085 0253 00
–
–
Percussive Tools
Q & # # & # @
^$
K
%
A
B
L# ;?) !! |>[*} ISO & '
@ ;?) !! |>[*} ISO & '
]
!!
!!
Chisel blank
23 23
0.91 0.91
200 560
7.9 22.0
3085 0150 00
3085 0140 00 3085 0140 01
Flat chisel
23
0.91
225
8.9
3085 0225 00
3085 0224 00
232 Percussive Tools
$$ !!
$ Width ]
!!
!!
Flat chisel
Tungsten carbide Through hardened steel Tungsten carbide Tungsten carbide Tungsten carbide Through hardened steel
10 10 10 10 20 20
0.39 0.39 0.39 0.39 0.79 0.79
120 4.7 120 4.7 200 7.9 300 11.8 120 4.7 120 4.9
3085 0321 00 3085 0325 00 3085 0321 01 3085 0321 02 3085 0345 00 3085 0346 00
Wide chisel
Tungsten carbide Through hardened steel
35 35
1.38 1.38
120 120
3085 0322 00 3085 0327 00
4.7 4.7
& '
Percussive Tools
^$
Length
Percussive Tools 233
# L` ^ !
!#! ` ! @!#! $# ` ^ Atlas Copco's top-of-the-line riveting systems are designed to minimize the riveter’s exposure to vibration, while maintaining high tool performance. The RRH recoilless
vibrations. The same air dampening technique is used in RBB bucking bars. It raises individual productivity and boosts output in your plant.
The Atlas Copco riveting system includes vibration-damped hammers RRH and bucking bars RBB – as well as conventional riveting hammers RRN. The vibration-damped riveting hammers – RRH – are available in different sizes. Each size is available in “Trigger start” and “Push to start” models. The conventional riveting hammer – RRN – is available in one size: RRN11P. The number of blows and the power are critical factors which determine the strength of a riveted joint. A few power
and form a head when upsetting the rivet. The impact force is critical to some extent when working with aluminum alloys, as too many blows can embrittle the metal. In terms of capacity, the tools overlap. The selection guide below helps you to + plication of riveting. The vibration-damped bucking bars RBB are available in two versions – the simple spring damped – SP type and the air servo assisted SA type.
Selection Guide
'! @ L` ] ! $ ^
Percussive Tools
!! !a
RRN11 RRH04 RRH06 RRH08 RRH10 RRH12 RRH14
]# !!
2-5 2-5 4-7 5-8 5-9 8-11 11-13
3/32 - 3/16 3/32 - 3/16 5/32 - 1/4 3/16 - 5/16 3/16 - 3/8 5/16 - 7/16 7/16 - 1/2
_ #!
!!
!!
1-4 1-4 3-6 4-7 6-8 7-10 9-12
3/32 - 5/32 3/21 - 5/32 1/8 - 1/4 5/32 - 1/4 1/4 - 5/16 1/4 - 3/8 3/8 - 15/32
2-4 3-6 4-7 6-9 8-11
3/32 - 5/32 1/8 - 1/4 5/32 - 1/4 1/4 - 3/8 5/16 - 7/16
a
Hammer capacity depends on direct/indirect riveting as well as Panel density and stiffness.
b
Bucking bar capacity is dependent on dolly weight.
234 Percussive Tools
# ! #b
RBB04 RBB10 RBB10 RBB16 RBB16 RBB16
RBB10 RBB16 RBB16
Vibration-damped
L` !!
RRH is a unique series of riveting hammers incorporating completely revolutionary ergonomic advantages. ●
●
● ●
●
Versatile – RRH can easily cope with rivets in diameters up to 13 mm. : \ !$ ^ ! – The RRH vibration-damped riveting hammer, combined with the RBB vibrationdamped bucking bar, offer an unbeatable system for riveting. # $ # # – Support hand grip is vibration-damped. Now new models with trigger start for excellent handling. Pistol grip with rubber coating.
' !!
!!
!!
^ $
K
#!$ + !
!!
& '
With push start RRH04P-01 RRH04P-02 RRH04P-12 RRH06P RRH08P RRH10P RRH12P RRH14P
66 66 66 36 24 25 20 18
10.0 10.2 10.2 10.2 10.2 12.7 12.7 12.7
0.4 0.4 0.4 0.4 0.4 0.5 0.5 0.5
15 15 15 15 15 19 19 19
0.6 0.6 0.6 0.6 0.6 0.7 0.7 0.7
40 40 40 102 137 118 153 188
1.6 1.6 1.6 4.0 5.4 4.6 6.0 7.4
2.0 1.5 2.0 1.5 2.0 1.5 6.0 4.4 8.0 5.9 13.0 9.6 16.0 11.8 19.5 14.4
1.0 1.0 1.0 1.3 1.4 2.0 2.1 2.2
2.2 2.2 2.2 2.9 3.0 4.4 4.6 4.8
3.7 3.7 3.7 9.0 10.0 12.0 13.0 13.0
6 6 6 19 21 24 28 28
6.3 6.3 6.3 10.0 10.0 10.0 10.0 10.0
1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
8426 1111 07 8426 1111 15 8426 1111 25 8426 1111 04 8426 1111 09 8426 1110 20 8426 1110 47 8426 1110 80
66 36 24 25 20 18
10.2 10.2 10.2 12.7 12.7 12.7
0.4 0.4 0.4 0.5 0.5 0.5
15 15 15 19 19 19
0.6 0.6 0.6 0.7 0.7 0.7
40 102 137 118 153 188
1.6 4.0 5.4 4.6 6.0 7.4
2.0 1.5 6.0 4.4 8.0 5.9 13.0 9.6 16.0 11.8 19.5 14.4
1.0 1.3 1.4 2.0 2.1 2.2
2.2 2.9 3.0 4.4 4.6 4.8
3.7 9.0 10.0 12.0 13.0 13.0
6 19 21 24 28 28
6.3 10.0 10.0 10.0 10.0 10.0
1/4 3/8 3/8 3/8 3/8 3/8
1/4 1/4 1/4 1/4 1/4 1/4
8426 1111 27 8426 1111 66 8426 1111 68 8426 1110 70 8426 1110 72 8426 1110 81
With trigger start RRH04P TS-12 RRH06P TS RRH08P TS RRH10P TS RRH12P TS RRH14P TS
-02 means 10.2 mm short shank rivet set.
-01 means 10 mm short shank rivet set.
-12 means 10.2 mm stand shank rivet set.
Conventional Type
L` !!
RRN11P-01 RRN11P-02
' !!
66 66
10.0 0.4 10.2 0.4
-01 means 10 mm short shank rivet set.
!!
15 15
0.6 0.6
!!
^ $
K
40 40
2.0 2.0
1.2 1.2
1.6 1.6
1.5 1.5
2.6 2.6
#!$ + !
3.4 3.4
7.2 7.2
!!
& '
6.3 1/4 6.3 1/4
1/8 1/8
8426 1101 05 8426 1101 13
-02 means 10.2 mm short shank rivet set.
Percussive Tools 235
Percussive Tools
For riveting in confined spaces we recommend our RRN11 riveting hammer. ● RRN11 – is the smallest riveting hammer available on the market, with unique accessibility. ● # – The RRN11 has a builtin adjustment knob with which you can set the power for different rivet materials and sizes. ● – The trigger is easily operated and provides excellent control.
Accessories
Riveting Hammers
Dimensions
LL RRH04-01 RRH04-02 RRH04-12 RRH06 RRH08P RRH10P RRH12P RRH14P RRN RRN11P
% !!
!!
!!
160 160 175 225 244 264 299 334
147 147 147 147 147 150 150 150
23 23 23 24 24 27 27 27
100
170
23
RRN
RRH
Accessories Included ( LL ! Flush set Open spring retainer
For RRN11P Blank rivet set > L ; Q
Optional Accessories L` LL LL' !! ^$
RRH04P-01 RRN11P-01
(–01)
!!
10.0 spec
R1.5
(# & '
`
& '
3085 0347 00
3006 0983 00
3085 0352 00
3085 0353 00
3085 0324 00
3085 0022 00
3085 0323 00
3085 0021 00
10.0 17.5
RRH04P-02 RRN11P-02
(–02)
10.2 spec
R1.5
10.2 17.5
RRH04P-12 RRH06P RRH08P
(–12)
10.2 std 10.2 std 10.2 std
ISO
10.2
Percussive Tools
R13 29.5
RRH10P RRH12P RRH14P
12.7 std 12.7 std 12.7 std
RRH04P-12 RRH06P RRH08P
10.2 std
RRH04P-12 RRH06P RRH08P
10.2 std
236 Percussive Tools
12.7 R19 28
Mandrel blank Ø13
3085 0212 00 175
Ø13
3085 0212 02 200
Vibration-damped
#
Q + vibration-damped bucking bars together with vibration-damped riveting hammers. ● \ # – RBB10SA and RBB16SA feature a self-adjusting damping system which requires a compressed air supply. RBB04SP, RBB10SP and RBB16SP use a spring as damping element and consequently do not require an air supply. ● (@ZL ! ted with several different interchangeable dolly configurations via a quick # ;# ! ity. ● !$ $ – Mini bucking bars RBB04SP are ideal for work in confined spaces. The large mass types -04, -05 will in most applications set the rivet faster than the smaller models.
K
] !
#!$
!!
+
!
& '
1.3 1.1 1.9 1.7
2.9 2.4 4.2 3.7
48 48 48 48
2.0 2.0 2.0 2.0
0.5 – 0.5 –
1.1 – 1.1 –
8426 9101 77 8426 9101 74 8426 9101 78 8426 9101 76
0.8 1.3 1.4 1.1
1.8 2.9 3.1 2.5
46 46 46 46
1.8 1.8 1.8 1.8
– – – –
– – – –
8426 9101 10 8426 9101 13 8426 9101 14 8426 9101 15
K ^ a RBB10SA RBB10SP RBB16SA RBB16SP
# RBB04SP-01 RBB04SP-04 RBB04SP-05 RBB04SP-06 a
Dimensions – SP-04
43 30
40
– SP-0
40
40
26
;>+;[ ! Plastic cover
– SP-05
40
40
RBB04 SP-01
40
\!
40
Accessories Included
Standard dolly assy (3085 0335 93).
Ø 46
88
Optional Accessories
3520 0317 00 3520 0315 00 3520 0318 00 3520 0316 00
Percussive Tools
3085 0365 03 3085 0365 04 3085 0365 05
126
Rod 5 mm Rod 50 mm Rod 100 mm ` RBB10SA RBB10SP RBB16SA RBB16SP
& ' 126
]
15o
Dimensions in mm ]! L ;>+;[
% !!
!!
!!
RBB10SA/SP RBB16SA/SP
165 200
49 49
140 198
Percussive Tools 237
Bucking Bars
Accessories
Optional Accessories ] L ;> L ;[ !
a
K
]^ ^$
& ' With rod !!
A B C D E F G H J
0.37 0.25 0.36 0.43 0.35 0.57 1.00 0.62 0.62
0.8 0.55 0.8 0.9 0.8 1.3 2.2 1.4 1.4
3085 0335 93a 3085 0363 93 3085 0364 93 3085 0337 93 3085 0339 93 3085 0336 93 3085 0338 93 3085 0340 93 3085 0341 93
K
0.47 0.35 0.46 0.53 0.45 0.67 1.10 0.72 0.72
& ' With rod > !!
K
& ' With rod ;>> !!
1.0 0.8 1.0 1.2 1.0 1.5 2.4 1.6 1.6
3085 0335 94 3085 0363 94 3085 0364 94 3085 0337 94 3085 0339 94 3085 0336 94 3085 0338 94 3085 0340 94 3085 0341 94
0.67 0.55 0.66 0.73 0.65 0.87 1.30 0.92 0.92
1.5 1.3 1.5 1.6 1.5 1.9 2.9 2.0 2.0
3085 0335 95 3085 0363 95 3085 0364 95 3085 0337 95 3085 0339 95 3085 0336 95 3085 0338 95 3085 0340 95 3085 0341 95
Standard dolly assy.
J Y J
+ J
Ø16.0 u5
]'&'% ]LK'j `
5 3085 0365 03
50
3085 0365 04
Ø16.0 JS7
100
D
50
45 22.5
20
G 50
60
25
50
15 30
A
3085 0365 05
15 30
15o
20 50 10
15
40 20
20
H
65
E
30 15
30 46
25
15
B 25
25
12.5 25
35
40
F
20
20
J
25 12.5
35 15 30
15 30
25
15 30
C
40
40
25 12.5
94
65
60
Percussive Tools
12
10 20
15
13
238 Percussive Tools
Drills
Contents
Page
Introduction ........................................ 240 Pistol grip drills .................................. 242 Straight drills ...................................... 246 Angle drills ......................................... 248 Modular drills ..................................... 252 Micro stop drills.................................. 254 Tappers .............................................. 256 Screw-feed drills ................................ 258 Power feed drills ................................ 259
Introduction – Drills
Reliable, productive and comfortable to work with The handheld drills in Atlas Copco’s wide range are of the highest quality and built to provide consistent reliability and performance in a wide range of applications. Their advanced ergonomic designs make your job easier, safer and
K
in 1901, Atlas Copco has demonstrated a genuine understanding of customer needs. Our drills have evolved to meet changing customer demands over the years. Whatever the job, Atlas Copco has a drill to match your exact requirements. Reliable When you pick up an Atlas Copco drill, +
over and over again.
Powerfully productive Despite their compact designs, our drills consistently deliver all the power you need. Their high power-to-weight ratio ensures maximum material removal in the shortest possible time.
Drills
Ergonomic Thanks to 50 years of focusing on er J
tably in your hand. Grips are anatomically shaped to keep your arm and wrist straight, reducing the risk of injury during long-term use. The light weight and perfect balance of each drill enables you to guide it smoothly and easily. Low noise and vibration levels make the tools comfortable to work with all day long.
240 Drills
Durable, low maintenance The rugged, lubrication-free designs of our drills can withstand the toughest industrial situations and go on working day in, day out. Maintenance requirements are low. Quality throughout the tools’ lifecycle Atlas Copco stands for quality, from the manufacture of critical drill components, through production and sales, to service and support throughout the tools’ long life-cycle.
Drills
LBB 16 features
LBB 16S features Wing design
Chuck guard Prevents damage and gives good support
# $ material for insulation and good grip
Better grip = allows two different grips and higher feed force
Long lever as standard, safety lever as accessory Rigid aluminum housing
Soft grip: Comfortable temperature, not too cool Good grip, no risk of slipping
Chuck guard
Adjustable air exhaust
Correct angle: Keyed chuck as standard and self tightening chuck as accessory
Reduce wrist load Sensitive trigger
Higher feed force = higher productivity
Good throttling capability = precise and high quality holes
Reduce injuries
" # $ syndrome
A suspension yoke is included and attached here
End stops at both ends of the handle High performance vane motor
Trim valve for adjusting the rpm
Adjustable air exhaust, 360° = prevents cool air from affecting the operator
Selection Guide
should be chosen on the basis of the material in the workpiece and the diameter of the hole.
In the selection guide, you will find proposals for suitable free speeds for selection of the correct tool.
Please use the information below as a guide only. Many variables contribute to application.
1 1 2 2 3 3 4 4 5 5 6 6
1 1 2 2 3 3 4 4 5 5 6 6 7 7 8
1 1 2 2 3 3 3 4 4 5 5 6 6 6 7 7 8 8 9 9 9 10
1 1 2 2 3 3 3 4 4 5 5 5 6 6
1 1 1 2 2 2 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8
1 1 1 1 2 2 2 3 3 3 3 4 4 4 5 5
1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 5 5 5 5 6 6 6 6 7 7 7 7 8 8
1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6
1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6
26000
1 1 2 2 3 3 4 4 5 5 6 7 7 8
23000
1 1 2 2 3 4 4 5 6 6 7 7 8
20000
1 1 2 3 3 4 5 5 6
6500
1 1 2 3 4 4 5 6 7 7 8 9 9 10
6400
1 2 3 3 4 5 6 7 8 8 9 10
6000
1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16
5500
1 2 3 4 5 6 7 8 10
4500
1 2 4 5 6 7 9 10
3800
3000
1 3 4 5 7 8 9
3700
2900
2 3 5 6 8 10
3300
Wood and board
2600
Aluminum and bronze
2400
Composite
Drill dimension in mm
Hard plastics
2200
Mild steel
1900
2 4 6 8 10
1700
2 5 7 9 11
1500
3 5 8 11 13
1300
3 6 10 13
1200
800
5 4 11 8 12 16
1000
700
Cast iron
600
Alloy Steel
500
Titanium
400
Material
1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2
Remember that, if the speed is too low the cycle time increases.
Drills 241
Drills
a
300
rpm Cutting speeda m/min 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150
Pistol Grip Drills
LBB
Regardless of which model you choose, you'll get a product with superior ergonomics and productivity. ●
Quiet – Very low noise level.
●
Comfortable grip – For high precision. Two-hand grip available – Gives even ;# + Lubrication-free – For clean working environment and operator comfort.
●
●
Model
Free speed r/min
Weight Chuck capacity with chuck mm kg lb
Air consumption at free speed l/s
Hose size
cfm
mm
in
Air inlet thread BSP
Power W hp
Without chuck With chuck Ordering No.
Model
Ordering No.
Non-reversible drills with air supply through handle LBB16 EP-003 b LBB16 EP-005 b LBB16 EP-010 LBB16 EP-024 a LBB16 EP-033 a LBB16 EP-045 a LBB16 EP-060 a LBB16 EP-200 a LBB16 EPX-005 b LBB16 EPX-010 b LBB16 EPX-024 a LBB16 EPX-033 a LBB16 EPX-045 a LBB16 EPX-060 a LBB16 EPX-200 a LBB26 EPX-003 b LBB26 EPX-005 b LBB26 EPX-007 b LBB26 EPX-013ab LBB26 EPX-019 a LBB26 EPX-026 a LBB26 EPX-033 a LBB26 EPX-045 a LBB26 EPX-060 a LBB36 H005 b LBB36 H007 b LBB36 H013 a LBB36 H026 a LBB36 H033 a LBB36 H060 a LBB36 H200 a LBB37 H006 LBB37 H015 LBB37 H037 LBB37 H065 LBB37 H230 LBB45 H004 b LBB45 H006 b LBB45 H017 b
300 500 1000 2400 3300 4500 6000 20000 500 1000 2400 3300 4500 6000 20000 300 500 700 1300 1900 2600 3300 4500 6000 500 700 1300 2600 3300 6000 20000 600 1500 3700 6500 23000 400 600 1700
10 10 10 6.5 6.5 6.5 6.5 6.5 13 10 6.5 6.5 6.5 6.5 6.5 13 13 13 10 10 8 8 8 8 – 13 10 10 10 6.5 6.5 13 10 10 6.5 6.5 16 16 16
0.7 0.7 0.7 0.6 0.6 0.6 0.6 0.6 0.7 0.7 0.6 0.6 0.6 0.6 0.6 0.82 0.82 0.82 0.79 0.79 0.79 0.69 0.69 0.69 1.2 1.6 1.5 1.2 1.2 1.2 1.0 1.2 1.5 1.2 1.2 1.0 4.3 4.3 4.2
1.5 1.5 1.5 1.2 1.2 1.2 1.2 1.2 1.5 1.5 1.2 1.2 1.2 1.2 1.2 1.8 1.8 1.8 1.7 1.7 1.7 1.5 1.5 1.5 3.3 3.5 3.3 2.5 2.5 2.5 2.2 2.5 3.3 2.5 2.5 2.2 9.3 9.3 9.3
8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 9.5 9.5 9.5 9.5 9.5 9.5 9.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 16.5 16.5 16.5 16.5 16.5 16.5 16.5 20.5 20.5 20.5 20.5 20.5 10.0 10.0 10.0
17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 20.0 20 20.0 20.0 20.0 20.0 20 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 34.9 34.9 34.9 34.9 34.9 34.9 34.9 44.0 44.0 44.0 44.0 44.0 21.0 21.0 21.0
6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10 10 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/4 1/4 1/4
290 290 290 290 290 290 290 290 340 340 340 340 340 340 340 500 500 500 500 500 500 500 500 500 700 700 700 700 700 700 700 820 820 820 820 820 700 700 700
0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.1 1.1 1.1 1.1 1.1 0.9 0.9 0.9
8421 0108 01 8421 0108 06 8421 0108 10 8421 0108 20 8421 0108 30 8421 0108 40 8421 0108 50 8421 0108 60 8421 0108 08 8421 0108 12 8421 0108 22 8421 0108 32 8421 0108 42 8421 0108 52 8421 0108 82 8421 0500 00 8421 0500 02 8421 0500 04 8421 0500 06 8421 0500 24 8421 0500 08 8421 0500 10 8421 0500 12 8421 0500 14 – 8421 0408 07 8421 0408 15 8421 0408 33 8421 0408 41 8421 0408 49 8421 0408 55 8421 0608 06 8421 0608 05 8421 0608 13 8421 0608 11 8421 0608 03 8421 0501 16 8421 0501 24 8421 0501 32
003-U 005-U 010-U 024-U 033-U 045-U 060-U 200-U 005-U 010-U 024-U 033-U 045-U 060-U 200-U 003-U 005-U 007-U 013-U 019-U 026-U 033-U 045-U 060-U -H005U -H007U -H013U -H026U -H033U -H060U -H200U -H006U -H015U -H037U -H065U -H230U – -H006U –
8421 0108 02 8421 0108 07 8421 0108 11 8421 0108 21 8421 0108 31 8421 0108 41 8421 0108 51 8421 0108 61 8421 0108 09 8421 0108 03 8421 0108 23 8421 0108 33 8421 0108 43 8421 0108 53 8421 0108 63 8421 0500 01 8421 0500 03 8421 0500 05 8421 0500 07 8421 0500 25 8421 0500 09 8421 0500 11 8421 0500 13 8421 0500 15 8421 0408 03 8421 0408 05 8421 0408 13 8421 0408 31 8421 0408 39 8421 0408 47 8421 0408 53 8421 0608 14 8421 0608 15 8421 0608 16 8421 0608 17 8421 0608 18 – 8421 0501 40 –
13 13 10 8
0.82 0.82 0.79 0.79
1.8 1.8 1.7 1.7
14.5 14.5 14.5 14.5
31.8 31.8 31.8 31.8
10 10 10 10
3/8 3/8 3/8 3/8
1/4 1/4 1/4 1/4
500 500 500 500
0.7 0.7 0.7 0.7
8421 0500 22 8421 0500 21 8421 0500 20 8421 0500 19
– – – –
– – – –
Drills
_ ! LBB26 EPX005-ATEX 500 LBB26 EPX007-ATEX 700 LBB26 EPX013-ATEX1300 LBB26 EPX026-ATEX2600 a b
Including chuck guard. Including support handle.
242 Drills
Pistol Grip Drills
Acessories
Dimensions LBB EP/EPX/H Model
L mm
H mm
C mm
D mm
E mm
LBB16 EP/EPX-200 LBB16 EP/EPX-060 LBB16 EP/EPX-045 LBB16 EP/EPX-033 LBB16 EP/EPX-024 LBB16 EP/EPX-010 LBB16 EP/EPX-005 LBB16 EP-003 LBB26 EPX-060 LBB26 EPX-045 LBB26 EPX-033 LBB26 EPX-026 LBB26 EPX-019 LBB26 EPX-013 LBB26 EPX-007 LBB26 EPX-005 LBB26 EPX-003 LBB36 H200 LBB36 H060 LBB36 H033 LBB36 H026 LBB36 H013 LBB36 H007 LBB36 H005 LBB37 H230 LBB37 H065 LBB37 H037 LBB37 H015 LBB37 H006 LBB45 H006 LBB45 H017 LBB45 H004
177 177 177 177 177 190 190 190 180 180 180 180 196 196 196 196 196 217 217 217 217 256 256 256 217 217 217 256 256 360 360 360
131 131 131 131 131 131 131 131 147 147 147 147 147 147 147 147 147 157 157 157 157 157 157 157 157 157 157 157 157 185 185 185
16.5 16.5 16.5 16.5 16.5 16.5 16.5 16.5 21 21 21 21 21 21 21 21 21 23 23 23 23 23 23 23 23 23 23 23 23 33 33 33
31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 39 39 39 39 39 39 39 39 39 41.5 41.5 41.5 41.5 41.5 41.5 41.5 41.5 41.5 41.5 41.5 41.5 60 60 60
13.8 13.8 13.8 13.8 13.8 27.0 27.0 27.0 16.5 16.5 16.5 16.5 64.0 64.0 64.0 16.5 16.5 16.5 64.0 64.0 113 113 113
Accessories Included Chuck, chuck key, hose nipple. LBB16 and -36/37 with suspension yoke and with chuck guard where possible. LBB16 and -36/37 have a 3/8" -24 UNF spindle thread.
LBB36 H005 and LBB37 H006 have a 1/2" -20 UNF thread. LBB45 has a JT3 taper mount.
Optional Accessories Quick chucks Mount
3/8-24UNF 3/8-24UNF 3/8-24UNF 3/8-24UNF
Chuck dia mm
Chuck capacity mm
Ordering No.
34 34 36 36
0.0- 6.5 0.0- 8.0 0.0-10.0 2.0-13.0
4021 0400 00 4021 0401 00 4021 0402 00 4021 0403 00
Quick chuck
For model
Ordering No.
LBB16 LBB26 LBB36/37 LBB45
4110 1355 92 4110 1355 95 4110 1355 82 4110 1355 84
Drills
Support handles
Support handle
Drills 243
Accessories
Pistol Grip Drills
Optional Accessories
Collet chuck and collets Capacity Designation
mm
Collet
3 6 8
in
Ordering No.
5/16 1/8 5/32 3/16 1/4
4150 0081 00 4150 0075 00 4150 0074 00 4150 0082 00 4150 0648 00 4150 0649 00 4150 0076 00 4110 0844 90 4150 0760 00
Collet holder Collet nut
Collet chuck and collets
Flex connect For model
Ordering No.
LBB16
4110 1601 80
Flex connect
Spot suction attachment For model
Hose size in
Spot suction kita Ordering No.
Hose kit Ordering No.
LBB16 LBB26 LBB36/37
1 1/4 1 1/4 1 1/4
4110 1715 80 4110 1715 84 4110 1716 80
4112 1227 00 4112 1227 00 4112 1227 00
Spot suction attachment
a
Spare part, nose piece kit, Ordering No. 4110 1700 90. Other standard sizes of front nozzle available.
Power feed arm for extra feed force – LBB36 H005 and LBB37 H006 Ordering No.
Drills
Adapter piece (SR295), lever arm (SR201), chain (SR202) and No. 2 Morse socket (SR206) Two extension pieces (SR204-1 and SR204-2), 370 and 750 mm long No. 2 Morse socket
4110 1416 80 4110 1417 80 4110 1416 01
Power feed arm
244 Drills
Pistol Grip Drills
Accessories
Chuck guards For model
Max chuck dia mm
Ordering No.
30 36 30 36 36
4110 1619 04 4110 1728 02 4110 1728 03 4110 1415 00 4110 1415 00
LBB16 a LBB26 LBB26 LBB36 b LBB37 b a
& * ` b L *
Chuck guard
Key chucks Ordering No.
Mount
1/2-20UNF 3/8-24UNF 3/8-24UNF 3/8-24UNF 3/8-24UNF JT3
Body diameter mm
Chuck capacity mm
Chuck (key incl)
Key only
Key designation
43 30 30 36 46 59
2.0-13.0 0.0- 6.5 0.5- 8.0 2.0-10.0 2.0-13.0 3.0-16.0
4021 0289 01 4021 0283 00 4021 0495 00 4021 0416 00 4021 0289 00 4021 0423 00
4021 0465 00 4021 0293 00 4021 0293 00 4021 0449 00 4021 0465 00 4021 0301 00
S2 S1 S1 S8 S2 S3
Key chuck Optional accessories – LBB45 Designation
Ordering No.
Feed screw No. 2 Morse socket
4110 0976 80 4130 1080 00
Productivity Kits
@
!
#$
%#
& '
6 l/s 6 l/s
Cablair 6 mm Cablair 6 mm
ErgoQIC 08 ErgoQIC 08
Yes No
8202 0850 10 8202 0850 19
6 l/s
Cablair 6 mm
ErgoQIC 08
Yes
8202 0850 06
9 l/s 9 l/s
Cablair 8 mm Cablair 8 mm
ErgoQIC 08 ErgoQIC 08
Yes No
8202 0850 00 8202 0850 01
16 l/s
Cablair 10 mm
ErgoQIC 08
Yes
8202 0850 07
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 02
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 11
For small drills with 1/8" BSP air inlet MIDI Optimizer F/RD EQ08-C06-1/8 MIDI Optimizer F/R EQ08-C06-1/8
For small drills with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C06
For drills with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C08 MIDI Optimizer F/R EQ08-C08
For drills with 3/8" BSP air inlet MIDI Optimizer F/RD EQ08-C10
For drills with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-C13
For drills with 1/4" BSP air inlet MIDI Optimizer F/RD EQ10-C13-1/4
Service Kits 4081 0271 90 4081 2028 90 4081 0035 90 4081 0194 90 4081 0139 90
Drills
LBB16 LBB26 LGB/LBV34 LBB36/37 LBB45
Drills 245
Straight Drills
LBB
Atlas Copco straight drills are primarily intended for vertical drilling operations and for drilling in cramped spaces. ● Quiet – Very low noise level. ● Very high power to weight ratio. ● Adjustable exhaust –The exhaust air is directed away from the operator. ● Lubrication-free – LBB16 drills are lubrication-free for clean working environment and operator comfort.
Model
Free speeda r/min
Weight
Air consumption at free speed
Chuck capacity mm
kg
lb
l/s
cfm
mm
6.5 6.5 6.5 6.5 8 10 10
0.55 0.55 0.55 0.55 0.60 0.70 0.70
1.1 1.1 1.1 1.1 1.2 1.5 1.5
8.0 8.0 8.0 8.0 8.0 8.0 8.0
17 17 17 17 17 17 17
6.3 6.3 6.3 6.3 6.3 6.3 6.3
in
Air inlet thread BSP
W
1/4 1/4 1/4 1/4 1/4 1/4 1/4
1/4 1/4 1/4 1/4 1/4 1/4 1/4
350 350 350 350 350 350 350
Hose size
Power
Without chuck
hp
With chuck Ordering No.
Model
Ordering No.
0.47 0.47 0.47 0.47 0.47 0.47 0.47
8421 0210 00 8421 0210 01 8421 0210 02 8421 0210 03 8421 0210 04 8421 0210 05 8421 0210 06
S260-U S064-U S045-U S038-U S029-U S022-U S012-U
8421 0210 10 8421 0210 11 8421 0210 12 8421 0210 13 8421 0210 14 8421 0210 15 8421 0210 16
Drills with rear exhaust LBB16 S260 LBB16 S064 LBB16 S045 LBB16 S038 LBB16 S029 LBB16 S022 LBB16 S012 a
26000 6400 4500 3800 2900 2200 1200
The free speed can be reduced to 50% of the maximum speed using the trim valve.
Dimensions
Model
Drills
LBB16 S260 LBB16 S064 LBB16 S045 LBB16 S038 LBB16 S029 LBB16 S022 LBB16 S012
246 Drills
L
H
A
196 196 196 196 196 219 219
39 39 39 39 39 39 39
146 146 146 146 146 159 159
Straight Drills
Accessories
Accessories Included Chuck, chuck key Suspension yoke and chuck guard
Optional Accessories Key chucks Ordering No.
Mount
Body diameter mm
Chuck capacity mm
Chuck (key incl)
Key only
Key designation
43 30 30 36 46 59
2.0-13.0 0.0- 6.5 0.5- 8.0 2.0-10.0 2.0-13.0 3.0-16.0
4021 0289 01 4021 0283 00 4021 0495 00 4021 0416 00 4021 0289 00 4021 0423 00
4021 0465 00 4021 0293 00 4021 0293 00 4021 0449 00 4021 0465 00 4021 0301 00
S2 S1 S1 S8 S2 S3
1/2-20UNF 3/8-24UNF 3/8-24UNF 3/8-24UNF 3/8-24UNF JT3
Key chuck
Quick chucks Mount
Chuck dia mm
Chuck capacity mm
Ordering No.
34 34 36 36
0.0- 6.5 0.0- 8.0 0.0-10.0 2.0-13.0
4021 0400 00 4021 0401 00 4021 0402 00 4021 0403 00
3/8-24UNF 3/8-24UNF 3/8-24UNF 3/8-24UNF
Quick chuck
Collet chuck and collets Capacity Designation
mm
Collet
3 6 8
Collet holder Collet nut
in
Ordering No.
5/16 1/8 5/32 3/16 1/4
4150 0081 00 4150 0075 00 4150 0074 00 4150 0082 00 4150 0648 00 4150 0649 00 4150 0076 00 4110 0844 90 4150 0760 00
Collet chuck and collets
Push button set For model
Ordering No.
LBB16S
Push button set
4110 1679 90
Safety lever For model
Ordering No.
LBB16S
4110 1787 80
Safety lever
LBB16
Drills
Service Kits 4081 0438 90
Drills 247
Angle Drills ● ●
●
●
●
● ●
LBV
Quiet – Very low noise level. Low air consumption – Good operating economy. Side exhaust – The air can be directed to suit the operator. Rear exhaust – The air is piped away through a pliant hose. Lubrication-free – For clean working environment and operator comfort. Collet chuck or threaded spindle. Multiple lever options.
Model
Collet or chuck capacity mm
Free speed r/min
Setting range rpm
2900 3200 3200 3200 3200 3000
– 1500-3200 1500-3200 1500-3200 1500-3200 –
5 5 5
3200 3200
1500-3200 1500-3200
5
2900 3200 3200 3200 3200 4500 4500 5500 5500 5500 3000 3000 3000 3000 4500 4500
– 1500-3200 1500-3200 1500-3200 1500-3200 3200-4500 3200-4500 4500-5500 4500-5500 4500-5500 – – – – – –
5 5 5
3200 3200
1500-3200 1500-3200
5
200-500 200-500 500-1000 500-1000 800-1800 800-1800 1500-3200 1500-3200 1500-3200 3200-4500 – – – –
6.6
Weight
Air consumption Hose at free speed dimension
Air inlet thread
Power
kg
lb
l/s
cfm
mm
in
BSP
W
hp
Ordering No.
0.5 0.5 0.45 0.5 0.45 1.0
1.1 1.1 1.0 1.1 1.0 2.2
4.0 8.7 8.7 8.7 8.7 17.0
8.5 18.4 18.4 18.4 18.4 36.0
5.0 6.3 6.3 6.3 6.3 10.0
1/8 1/4 1/4 1/4 1/4 3/8
1/8 1/4 1/4 1/4 1/4 1/4
110 300 300 300 300 510
0.16 0.4 0.4 0.4 0.4 0.73
8421 0108 70 8421 0110 05 8421 0110 04 8421 0110 07 8421 0110 06 8421 0414 70
0.5 0.5
1.1 1.1
8.7 8.7
18.4 18.4
6.3 6.3
1/4 1/4
1/4 1/4
300 300
0.4 0.4
8421 0110 59 8421 0110 60
0.5 0.5 0.45 0.5 0.45 0.5 0.5 0.5 0.5 0.45 1.0 0.9 1.0 0.9 1.0 0.9
1.1 1.1 1.0 1.1 1.0 1.1 1.1 1.1 1.1 1.0 2.2 2.0 2.2 2.0 2.2 2.0
4.0 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 17.0 17.0 17.0 17.0 17.0 17.0
8.5 18.4 18.4 18.4 18.4 18.4 18.4 18.4 18.4 18.4 36.0 36.0 36.0 36.0 36.0 36.0
5.0 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 10.0 10.0 10.0 10.0 10.0 10.0
1/8 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8
1/8 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
110 300 300 300 300 300 300 300 300 300 510 510 510 510 510 510
0.16 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.73 0.73 0.73 0.73 0.73 0.73
8421 0109 79 8421 0110 00 8421 0110 01 8421 0110 03 8421 0110 02 8421 0110 20 8421 0110 21 8421 0110 23 8421 0110 24 8421 0110 58 8421 0414 60 8421 0414 61 8421 0414 64 8421 0414 65 8421 0414 62 8421 0414 63
0.5 0.5
1.1 1.1
8.7 8.7
18.4 18.4
6.3 6.3
1/4 1/4
1/4 1/4
300 300
0.4 0.4
8421 0110 64 8421 0110 68
0.6 0.6 0.6 0.6 0.55 0.55 0.55 0.55 0.45 0.55 1.0 1.0 1.0 1.0
1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 2.2 2.2 2.2 2.2
8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 17.0 17.0 17.0 17.0
18.4 18.4 18.4 18.4 18.4 18.4 18.4 18.4 18.4 18.4 36.0 36.0 36.0 36.0
6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 10.0 10.0 10.0 10.0
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
300 300 300 300 300 300 300 300 300 300 510 510 510 510
0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.73 0.73 0.73 0.73
8421 0110 11 8421 0110 12 8421 0110 16 8421 0110 17 8421 0110 18 8421 0110 19 8421 0110 09 8421 0110 10 8421 0110 39 8421 0110 38 8421 0414 50 8421 0414 51 8421 0414 52 8421 0414 53
30o angle head LBV11 S027-S30 LBV16 032-30 LBV16 032-S30 LBV16 032-32 LBV16 032-S32 LBV36 S030-30 e
c c
5
45o angle head LBV16 032-45 LBV16 032-46
c
90o angle head LBV11 S025-S90 LBV16 032-90 LBV16 032-S90 LBV16 032-92 LBV16 032-S92 LBV16 045-90 LBV16 045-92 LBV16 055-90 LBV16 055-92 LBV16 055-S92 LBV36 S030-90 e LBV36 S030-S90 e LBV36 S030-92 e LBV36 S030-S92 e LBV36 S045-90 e LBV36 S045-S90 e
c c
5 c
5 c c
5 5 c c
5 5
360o angle head LBV16 032-90Z LBV16 032-92Z
c
Drills
90o angle head – large angle head LBV16 005-91 LBV16 005-93 LBV16 010-91 LBV16 010-93 LBV16 018-91 LBV16 018-93 LBV16 032-91 LBV16 032-93 LBV16 032-S93 LBV16 045-91 LBV36 S030-91 e LBV36 S060-91 e LBV36 S030-93 e LBV36 S060-93 e
248 Drills
500 500 1000 1000 1800 1800 3200 3200 3200 4500 3000 6000 3000 6000
c
6.6 c
6.6 c
6.6 c c
6.6 6.6 6.6 c c
LBV
Angle Drills
Free speed r/min
Model
Collet or chuck capacity mm
Setting range rpm
Weight
Air consumption Hose at free speed dimension
Air inlet thread
Power
kg
lb
l/s
cfm
mm
in
BSP
W
hp
Ordering No.
6.5 a 13 a 10 a 6.5 a
0.8 2.1 2.0 1.5
1.7 4.6 4.4 3.3
8.7 7.5 7.5 7.5
18.4 15.9 15.9 15.9
6.3 10.0 10.0 10.0
1/4 3/8 3/8 3/8
1/4 1/4 1/4 1/4
110 400 400 400
0.4 0.6 0.6 0.6
8421 0110 22 8421 0309 04 8421 0309 12 8421 0309 46
c
1.1 1.1 1.1 1.1
2.4 2.4 2.4 2.4
22 22 22 22
46 46 46 46
10.0 10.0 10.0 10.0
3/8 3/8 3/8 3/8
3/8 3/8 3/8 3/8
820 820 820 820
1.1 1.1 1.1 1.1
8421 0414 54 8421 0414 55 8421 0414 56 8421 0414 57
90o angle head – Key chuck models LBV16 018-11 LBV34 S005 b LBV34 S010 b LBV34 S040 b
1800 500 1000 4000
800-1800 – – –
90o angle head – heavy-duty LBV37 030 LBV37 055 LBV37 HD030 LBV37 HD055 a b
3000 5500 3000 5500
– – – –
Spindle thread, male 3/8"-24 UNF. Side exhaust.
c d d c
Internal thread 1/4"-28. Internal thread 5/16". e Short lever as standard. d
Dimensions 143 ( - 30 ) 103 ( - S30 )
30-type
98
90Z-type
9 39
Collet capacity up to 5 mm, standard 3 mm 143 ( - 32 )
32-type
103( - S32 )
34,5
9
Collet capacity up to 5 mm, standard 3 mm 98
92Z-type
9 39
Internal thread 1/4"-28 Internal thread 1/4"-28
9
111 ( - 90 )
31 110
71 ( - S90 )
90-type
91-type 41
30
9
Collet capacity up to 5 mm, standard 3 mm
10
111 ( - 91 )
Collet capacity up to 6.6 mm, standard 6 mm 110
71 ( - S91 )
92-type
10
Drills
30
36
93-type
Internal thread 1/4"-28
Internal thread 1/4"-28
Drills 249
Accessories
Angle Drills
Dimensions LBV11, -16, -36 30 o
Drilling capacity Angle head mm Model
LBV11 S027-S30 LBV11 S025-S90 LBV16 032-S30 LBV16 032-30 LBV16 032-S32 LBV16 032-32 LBV16 032-90 LBV16 032-S90 LBV16 032-S92 LBV16 032-92 LBV16 032-90Z LBV16 032-91 LBV16 032-93 LBV16 005-91 LBV16 005-93 LBV16 010-91 LBV16 010-93 LBV16 018-91 LBV16 018-93 LBV34 S040 LBV34 S010 LBV34 S005 LBV36 S030-91 LBV36 S060-91 LBV36 S030-93 LBV36 S060-93 LBV36 S030-30 LBV36 S045-30 LBV36 S030-90 LBV36 S030-S90 LBV36 S045-90 LBV36 S045-S90 LBV36 S030-92 LBV36 S030-S92 LBV37 030 LBV37 055 LBV37 HD030 LBV37 HD055
A
B
C
L
H
59 44 103 143 103 143 111 71 71 111 145 110 110 110 110 110 110 110 110 92 92 92 92 92 92 92 122 122 112 72 112 72 112 72 55 55 55 55
25 30 25 25 25 25 30 30 30 30 48 39 36 39 36 39 36 39 36 97 114 120 41 41 36 36 26 26 30 30 30 30 30 30 39 39 39 39
18 18 17 17 17 17 17 17 17 17 17 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 23 23 23 23
224 204 241 281 241 281 248 209 209 249 283 248 248 248 248 248 248 248 248 255 290 290 252 252 252 252 281 281 272 232 272 232 272 232 262 262 262 262
30 30 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43
LBV11, -16, -36 90 o
LBV16, -25 360 o
A
LBV34 90 o B
LBV37 90 o
Accessories Included Key wrenches Collet or chuck with key 3 mm collet (5.0 collet capacity head) 6 mm collet (6.6 collet capacity head)
Optional Accessories Safety levers Ordering No.
LBV16 LBV36/37
4110 1787 80 4150 1594 97
Drills
For model
Safety lever
250 Drills
C
Angle Drills
Accessories
Push button set For model
Ordering No.
LBV16
4110 1679 90
Push button set Short levers For model
Ordering No.
LBV16
4210 2306 04
Short lever Collets for 5.0 mm capacity head LBV11, LBV16 – (-30, -90, -90Z) and LBV36 (-30, -90)
1.0 1.5 1.8 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 3.1 3.2 3.3
4110 0438 01 4110 0438 02 4110 0438 28 4110 0438 03 4110 0438 29 4110 0438 04 4110 0438 30 4110 0438 05 4110 0438 06 4110 0438 07 4110 0438 31 4110 0438 32 4110 0438 08 4110 0438 09 4110 0438 10 4110 0438 11 4110 0438 12
3.4 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5.0
4110 0438 33 4110 0438 13 4110 0438 24 4110 0438 34 4110 0438 14 4110 0438 35 4110 0438 15 4110 0438 25 4110 0438 26 4110 0438 36 4110 0438 37 4110 0438 16 4110 0438 38 4110 0438 39 4110 0438 18 4110 0438 40 4110 0438 27
Capacity in
Ordering No.
1/16 3/32 1/8 5/32 3/16
4110 0438 19 4110 0438 20 4110 0438 21 4110 0438 22 4110 0438 23
Collets for 5.0 mm (Thread BSF 9/32 -40) BSF 9/32-40 Ø 6.2 Ø 4.8 15o
1.5 4 8.5 10.5
Ordering No.
15o
Collets for 6.6 mm capacity head LBV16 (-91) and LBV36 (-91) Ordering No.
1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
4110 1411 01 4110 1411 02 4110 1411 03 4110 1411 04 4110 1411 05 4110 1411 06 4110 1411 07 4110 1411 08 4110 1411 09 4110 1411 10 4110 1411 11 4110 1411 12 4110 1411 13
4.2 4.4 4.6 4.8 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6
4110 1411 14 4110 1411 15 4110 1411 16 4110 1411 17 4110 1411 18 4110 1411 19 4110 1411 20 4110 1411 21 4110 1411 22 4110 1411 23 4110 1411 24 4110 1411 25 4110 1411 26
Collets for 6.6 mm ØD
15o
9
Capacity mm
1.2
Ordering No.
1.8
Capacity mm
Ø0
1.5
Capacity mm
7.3
Ordering No.
0.3
Capacity mm
Collet nut 4110 1410 00, to be ordered separately.
Ø 6.4 Ø 7.9 Ø 10.2
Service Kits 4081 0322 90 4081 0005 90 4081 0272 90 4081 0035 90 4081 0263 90 4081 0251 90 4081 0251 90
Drills
LBV16 LBV24 LBV25 LGB/LBV34 LBV36 (30, 90/92) LBV36 (91/93) LBV37
Drills 251
Modular Drills
LBV16M
The LBV16M is designed with the operator in focus. A lightweight tool with a powerful air motor combined with interchangeable angle heads equals excellent flexibility in any handheld drilling operation. Swap to a new head in a matter of seconds with the easy-to-use quick change mechanism. With the LBV16M you are always ready to take on any job in ever changing drilling applications. ● Quick change system – Easy-to-use and robust quick change design for high durability. ● Indexable head – The head can be positioned in any direction for maximum accessibility. ● High power lubrication free motor – No more oil aerosols, for a safer and cleaner working environment.
Model
Free speed a rpm
Motor speed b
500 1000 1800 3200 4500 5500
600 1200 2100 3600 5100 6200
LBV16M 032/045/055
LBV16M 005/010/018
Weight kg
l/s
cfm
mm
in
Air inlet thread BSP
8.7 8.7 8.7 8.7 8.7 8.7
18.4 18.4 18.4 18.4 18.4 18.4
6.3 6.3 6.3 6.3 6.3 6.3
1/4 1/4 1/4 1/4 1/4 1/4
1/4 1/4 1/4 1/4 1/4 1/4
Air consumption
lb
Hose size
Ordering No.
8421 0120 60 8421 0120 50 8421 0120 40 8421 0120 00 8421 0120 10 8421 0120 30
Motor units LBV16M 005 LBV16M 010 LBV16M 018 LBV16M 032 LBV16M 045 LBV16M 055 a b
0.57 1.25 0.57 1.25 0.57 1.25 0.45 1 0.45 1 0.45 1
The free speed is given when used with a 90° angle head. Multiply this value with the Speed ratio to get the free speed of each angle head.
Model
Weight
Angle head
kg
lb
Collet capacity
Thread in
Speed ratio
Ordering No.
0.17 0.17 0.17 0.17 0.17
0.36 0.36 0.36 0.36 0.36
5.0 5.0 5.0 5.0 6.6
-
14:16 14:15 14:15 7:9 14:16
8421 0121 00 8421 0121 10 8421 0121 20 8421 0121 30 8421 0121 05
LBV16M AH90/92
0.17 0.17 0.17 0.17 0.17
0.36 0.36 0.36 0.36 0.36
-
1/4''-28 1/4''-28 1/4''-28 1/4''-28 1/4''-28
14:16 14:15 14:15 7:9 14:16
8421 0121 01 8421 0121 11 8421 0121 21 8421 0121 31 8421 0121 06
LBV16M AH45/46
0.11
0.25
-
3/8''-24
1:1
8421 0121 40
Angle heads with collet LBV16M AH90 LBV16M AH45 LBV16M AH30 LBV16M AH90Z LBV16M AH91
90° 45° 30° 360° 90°
Angle head with internal thread LBV16M AH92 LBV16M AH46 LBV16M AH32 LBV16M AH92Z LBV16M AH93
90° 45° 30° 360° 90°
Straight head for chuck LBV16M AHS
Straight
LBV16M AH30/32
Drills
LBV16M AH90Z/92Z
LBV16M AHS
252 Drills
Modular Drills
Accessories
Optional Accessories Safety levers For model
Ordering No.
LBV16M
4110 1787 80
Safety lever
Push button set For model
Ordering No.
LBV16M
4110 1679 90
Push button set
Short levers For model
Ordering No.
LBV16M
4210 2306 04
Short lever Collets for 5.0 mm capacity angle head LBV16M AH-(-30, -45, -90, -90Z)
4110 0438 33 4110 0438 13 4110 0438 24 4110 0438 34 4110 0438 14 4110 0438 35 4110 0438 15 4110 0438 25 4110 0438 26 4110 0438 36 4110 0438 37 4110 0438 16 4110 0438 38 4110 0438 39 4110 0438 18 4110 0438 40 4110 0438 27
Ordering No.
1/16 3/32 1/8 5/32 3/16
4110 0438 19 4110 0438 20 4110 0438 21 4110 0438 22 4110 0438 23
15o Ø0
Collets for 5.0 mm (Thread BSF 9/32 -40)
Collets for 6.6 mm capacity angle head LBV16M AH91
4110 1411 14 4110 1411 15 4110 1411 16 4110 1411 17 4110 1411 18 4110 1411 19 4110 1411 20 4110 1411 21 4110 1411 22 4110 1411 23 4110 1411 24 4110 1411 25 4110 1411 26
Collet nut 4110 1410 00, to be ordered separately.
15o
9
Ordering No.
4.2 4.4 4.6 4.8 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6
1.5
Ordering No.
4110 1411 01 4110 1411 02 4110 1411 03 4110 1411 04 4110 1411 05 4110 1411 06 4110 1411 07 4110 1411 08 4110 1411 09 4110 1411 10 4110 1411 11 4110 1411 12 4110 1411 13
1.2
1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
ØD
Capacity mm
1.8
Capacity mm
Ø 6.4 Ø 7.9 Ø 10.2
Collets for 6.6 mm
Drills
Ordering No.
3.4 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5.0
BSF 9/32-40 Ø 6.2 Ø 4.8 15o
1.5 4 8.5 10.5
Ordering No.
4110 0438 01 4110 0438 02 4110 0438 28 4110 0438 03 4110 0438 29 4110 0438 04 4110 0438 30 4110 0438 05 4110 0438 06 4110 0438 07 4110 0438 31 4110 0438 32 4110 0438 08 4110 0438 09 4110 0438 10 4110 0438 11 4110 0438 12
Capacity in
7.3
1.0 1.5 1.8 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 3.1 3.2 3.3
Capacity mm
0.3
Capacity mm
Service Kits LBV16M
4081 0322 90
Drills 253
Micro Stop Drills
LBS
The Atlas Copco LBS36 drill is equipped with an integrated micro stop. It is designed for the aerospace industry where the focus is on high-precision drilling, reaming and countersinking. ● Accurate – The integrated micro stop function makes the LBS36 unique for high-precision drilling of rivet holes and other fasteners. Minimized spindle run-out is achieved by eliminating standard drill chuck. ● Ergonomic handle design – The integrated micro stop function makes the tool shorter and lighter in weight. ● Flexible – Can be used for drilling, reaming, countersinking and, in certain applications, a combined operation using a form bit. ● Dust extraction – Equipped with a specially designed spot suction system for working in composite materials. ● Lubrication-free – For clean working environment and operator comfort.
Setting range
Model
Free speed r/min
Spindle thread in/mm
Stroke mm
in
mm
LBS36 H033-40 LBS36 H013-40
3300 1300
1/4"-28 1/4"-28
40 40
1.6 1.6
6 6
Hose size
in
kg
lb
mm
in
l/s
1/4 1/4
1.2 1.5
2.6 3.3
10 10
3/8 3/8
16.5 16.5
Dimensions
L mm
H mm
C mm
LBS36 H033-40 LBS36 H013-40
281 314
157 157
21 21
Drills
Model
254 Drills
Air consumption
Weight
+
cfm
Air inlet thread BSP
Ordering No.
34.9 34.9
3/8 3/8
8421 0220 80 8421 0220 90
Micro Stop Drills
Accessories
Accessories Included Hose nipple 2x2 mm Allen wrenches
Optional Accessories
Designation
Plain base, dia 24 mm Plain base for nylon ring (attached with thread M35x1) Separate nylon ring for above base, outer dia 40 mm, thread M35x1 Plain base, dia 14.5 mm Tripod, nylon supported Spot suction attachment for drilling in composite, to be used in combination with plain base, dia 24 mm
Attachment
Ordering No.
Fig 1
M 20x1
4110 1521 00
Fig 2
M 20x1
4110 1522 00
Fig 3 Fig 4 Fig 5
M 20x1 M 20x1 Dia 22 mm
4110 1523 00 4110 1520 00 4110 1524 00
4110 1529 90
M20x1 Ø22
Ø29 42
30
24
3
Ø40
19 24
Fig 1
Fig 3 M20x1
M20x1
2
Ø51
M35x1
Fig 2
6.5
22
28
21
Fig 4
Ø12.5 Ø14.5
Fig 5
Service Kits LBS
4081 0005 90
Drills
27
Ø64
Drills 255
Tappers
LGB
Atlas Copco tappers are designed for tapping and thread-cleaning operations a tap chuck as standard. ● Comfortable and effective – The ergonomically designed handle gives a comfortable grip and maximum performance. ● Higher productivity – Double speed when you withdraw the machine. ● Low noise level – Rear-directed exhaust gives a lower noise level. ● Lubrication-free – For a clean working environment and operator comfort. ● Quick change system – Upgrade your old tool, or order a new one with this system. Various tap holders can be used to change a broken tap or to change to a different tap size. ● Lower cost – The efficient air motor, together with interchangeable components from our standard drills, cut your costs.
Free speed
Model
Forward r/min
Tapping capacity mm
Reverse r/min
Weight kg
lb
Hose dimension mm
in
Air inlet thread BSP
Air consumption l/s
cfm
Without chuck With chuck Ordering No.
Model
Ordering No.
Pistol-grip tappers with air supply through handle LGB34 H007 LGB34 H007Q a LGB36 H007Q a
700 700 700
1400 1400 1400
10 10 12
1.8 4.0 1.8 4.0 2.0 4.4
10.0 3/8 10.0 3/8 10.0 3/8
1/4 1/4 3/8
7.5 15.9 7.5 15.9 16.5 34.9
8421 0311 66 8421 0311 76 8421 0411 00
-U – –
8421 0311 68 – –
700
1400
10
1.8 4.0
10.0 3/8
1/4
7.5 15.9
8421 0311 72
-U
8421 0311 74
Straight tappers LGB34 S007 a
Quick change system. Taper: Jacob 1
Dimensions L mm
H mm
C mm
LGB34 H007 LGB34 S007 LGB36 H007
300 293 335
156 43 157
20 21 20
Drills
Model
256 Drills
Tappers
Accessories
Accessories Included Non Quick change system LGB34 Chuck complete with collet 6.4-10 mm
4021 0469 00
Quick change system Chuck plus one tap holder with collet for M6 shank Ø 6.3 mm.
Optional Accessories
Collets for non Quick change system Model
LGB34
Capacity mm
Ordering No.
3.5- 6.5 4.5- 8.0 6.4-10.0
4021 0337 00 4021 0336 00 4021 0456 00
Collets for Quick change system
Collets for tap size mm
Shank dia mm
Ordering No.
M2.2/M2.5 M3 M3.5 M4
2.8 3.15 3.5 4.0
4021 0414 01 4021 0414 02 4021 0414 03 4021 0414 04
M4.5 M5 M5.5 M6 M6 (DIN)
4.5 5.0 5.6 6.4 6.0
4021 0414 05 4021 0414 06 4021 0414 07 4021 0414 08 4021 0414 13
M7 M8/M11 M9/M12 M10
7.1 8.0 9.0 10.0
4021 0414 09 4021 0414 10 4021 0414 11 4021 0414 12
Completing existing equipment with Quick change system Accessories
Quick change chuck Tap holder
Length mm
Ordering No.
47 58
4021 0406 90 4021 0408 00
Service Kits 4081 0035 90 4081 0194 90
Drills
LGB34 LGB36
Drills 257
Screw-feed Drills
RAB
Atlas Copco screw-feed drills are ideal for heavy-duty drilling operations requiring high feed forces. They can also be used for reaming and tube-rolling. ● Reliable – Simple, reliable design. ● Constant speed – The speed governor keeps the drilling speed constant and reduces air consumption as power is reduced. ● Safer – The safety catch prevents accidental starting. The throttle is also self-closing.
Model
RAB9 RAB12
Forward
Reverse
0.85 kW (1.14 hp) 0.55 kW (0.74 hp) 1.5 kW (2.0 hp) 1.1 kW (1.5 hp)
Capacity
Model
RAB9 VR003 RAB9 VR006 RAB12 L150 RAB12 L250 RAB12 L450
Free speed r/min
300 600 140 240 475
Drill- Ream- Tapping ing ing mm mm mm
23 23 51 51 32
23 23 40 40 32
16 12 32 30 24
Morse Length taper feed No. mm
2 2 4 4 3
75 75 90 90 90
mm
in
kg
lb
mm
in
l/s
cfm
Distance centre to side mm
265 265 385 385 340
10.4 10.4 15.2 13.2 13.4
9.5 9.5 14.9 14.9 12.9
20.9 20.9 32.8 32.8 28.4
13 13 16 16 16
1/2 1/2 5/8 5/8 5/8
22 23 30 33 32
47 49 64 70 68
40 40 50 50 50
Height
Weight
Hose dimension
Air consumption max output
Air inlet thread BSP
Ordering No.
1/2 1/2 1/2 1/2 1/2
8421 5109 37 8421 5109 45 8421 5112 08 8421 5112 16 8421 5112 24
Accessories Included Hose nipple
Optional Accessories
Square drive adapter Morse taper No.
Square drive in
Ordering No.
3 4
1 1
4021 0394 00 4021 0395 00
Drills
Square drive adapter
258 Drills
Introduction – Positive Feed Drills
Portable drilling precision for the aerospace industry
PFD1500 – a useful, versatile drill PFD1500 is a Positive Feed Drill in Right # drilling critical and close tolerance holes
+ L +
# # + + _ Q
+
+ as titanium, CFRP, aluminum and inconel.
Spindle guard Air logic with cover Feed cassette
Angle head Motor valve Air motor Removable cover
Range gear Split gear
Spindle Tool nose
Drills
More automation in your drilling operations In most traditional industries, close tolerance holes can be successfully drilled with a CNC machine. However, because # + L
L range of hole sizes, the critically close tolerances required of those holes and the variety of materials used in the aero +
be available with a broad range of cutter As a rule of thumb Positive Feed Drills are used for holes larger than 4.8 mm / `&
+ versatile than CNC machinery but still
Q ual drills. Due to the torques generated when drilling large holes, it is not ergo Q
this size manually.
Drills 259
Positive Feed Drills ●
●
●
●
●
●
●
●
PFD
Governed air motor for consistent + reduces cycle time. Double needle bearings for both feedand drive gears ensures outstanding service life. The modular concept allows quick set The overload clutch ensures safe operation. The small angle head radius allows the tool to be used also in the most cramped locations around the airplane. The integrated air logic controls the tool from one easily accessible button set. Low air consumption reduces cost for energy. The rapid advance option reduces cycle time.
PFD1500RA
PFD1500RA-R
Designation
Ordering No.
Base tool without rapid advance PFD1500RA-100 PFD1500RA-140 PFD1500RA-180 PFD1500RA-200 PFD1500RA-270 PFD1500RA-360 PFD1500RA-400 PFD1500RA-530 PFD1500RA-670 PFD1500RA-700 PFD1500RA-900 PFD1500RA-1200 PFD1500RA-1330 PFD1500RA-1770 PFD1500RA-2360
8440 1500 00 8440 1500 01 8440 1500 02 8440 1500 03 8440 1500 04 8440 1500 05 8440 1500 06 8440 1500 07 8440 1500 08 8440 1500 09 8440 1500 10 8440 1500 11 8440 1500 12 8440 1500 13 8440 1500 14
Base tool with rapid advance PFD1500RA-38-R PFD1500RA-50-R PFD1500RA-67-R PFD1500RA-100-R PFD1500RA-140-R PFD1500RA-180-R PFD1500RA-200-R PFD1500RA-270-R PFD1500RA-360-R PFD1500RA-400-R PFD1500RA-530-R PFD1500RA-670-R PFD1500RA-700-R PFD1500RA-900-R
Drills
NOTE: Base tool needs to be combined with accessories shown on separate page.
260 Drills
8440 1500 33 8440 1500 34 8440 1500 35 8440 1500 36 8440 1500 37 8440 1500 38 8440 1500 39 8440 1500 40 8440 1500 41 8440 1500 42 8440 1500 43 8440 1500 44 8440 1500 45 8440 1500 46
PFD
Positive Feed Drills
Complete system Base tool Feed cassette Spindle Spindle guard Tool nose
Item 1-6 Item 7 Item 8 Item 9 Item 11
9d 7
5
L
9
1 2 3 4
6
10 11c
8 11
11b
8a
Tool noses (Item 11, b, c) For bushing
Spindle guard (Item 9, d) Thread to tool (c)
Thread to bushing (b) Ordering No.
For cutter up to 3/4'' 5 8 12 3.25 5 8 12 3.75 5 8 12 8 12
22000 22000 22000 23000 23000 23000 23000 24000 24000 24000 24000 25000 25000
Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14
Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1 1/4''-12 Internal 1 1/4''-12 Internal 1 1/4''-12 Internal 1 1/4''-12 Internal 1 1/2''-12 Internal 1 1/2''-12 Internal 1 1/2''-12 Internal 1 1/2''-12 Internal 2''-16 Internal 2''-16
4141 0261 90 4141 0261 91 4141 0261 92 4141 0251 93 4141 0251 90 4141 0251 91 4141 0251 92 4141 0245 93 4141 0245 92 4141 0245 90 4141 0245 91 4141 0257 90 4141 0257 91
External 1 9/16''-20 thread External 1 9/16''-20 thread External 1 9/16''-20 thread External 1 9/16''-20 thread External 1 9/16''-20 thread
Internal 1 1/2''-12 Internal 1 1/2''-12 Internal 1 1/2''-12 Internal 2''-16 Internal 2''-16
4141 0312 90 4141 0312 91 4141 0312 92 4141 0313 90 4141 0313 91
For cutter up to 1 1/4'' 5IN-1-1-2-E 5IN-1-1-2-E 5IN-1-1-2-E 8IN-2-E 12IN-2-E
24000 24000 24000 25000 25000
Spindles (Item 8, a) Length in
7.5IN-3-8 10IN-3-8 12IN-3-8 14IN-3-8 16IN-3-8 7.5IN-9-16 9IN-9-16 10IN-9-16 12IN-9-16 14IN-9-16 16IN-9-16 7.5IN-5-8 9IN-5-8 10IN-5-8 12IN-5-8 14IN-5-8 16IN-5-8
7.5 9.8 11.8 13.8 15.7 7.5 8.8 9.8 11.8 13.8 15.7 7.5 8.8 9.8 11.8 13.8 15.7
Stroke in mm
2.7 5.2 7.2 9.2 11.2 2.7 4.2 5.2 7.2 9,2 11.2 2.7 4.2 5.2 7.2 9,2 11.2
69 132 183 234 284 69 107 132 183 234 284 69 107 132 183 234 284
Thread (a)
Ordering No.
3/8''-24 3/8''-24 3/8''-24 3/8''-24 3/8''-24 9/16''-18 9/16''-18 9/16''-18 9/16''-18 9/16''-18 9/16''-18 5/8''-18 5/8''-18 5/8''-18 5/8''-18 5/8''-18 5/8''-18
4141 0256 94 4141 0256 90 4141 0256 91 4141 0256 92 4141 0256 93 4141 0004 94 4141 0004 95 4141 0004 90 4141 0004 91 4141 0004 92 4141 0004 93 4141 0224 94 4141 0224 95 4141 0224 90 4141 0224 91 4141 0224 92 4141 0224 93
For spindle
Length (L1) in mm
Ordering No.
7.5IN 9.0IN 10IN 12IN 14IN 16IN
3.9 5.4 6.4 8.3 10.3 12.3
4141 0068 94 4141 0068 95 4141 0068 90 4141 0068 91 4141 0068 92 4141 0068 93
99 137 163 211 262 313
Thread to coolant coupling 1/8'' NPT (See illustration 9d)
Feed cassettes (Item 7) Primary feed IPR
0.001 0.002 0.003 0.004 0.006 0.008 0.010 0.013
Secondary feed IPR Ordering No.
0.016 0.015 0.014 0.013 0.010 0.008 0.006 0.004
4141 0034 91 4141 0034 92 4141 0034 93 4141 0034 94 4141 0034 95 4141 0034 96 4141 0034 97 4141 0034 98
Drills
Length in
Drills 261
Accessories
Positive Feed Drills
Product accessories Designation
Description
Indexer 1'', adds 1.6 in of length to the tool Indexer 1 9/16'', adds 1.6 in of length to the tool PFD1500 handle > Q L Motor valve with port
Indexer interface to tool nose: External 1''-20 thread Indexer interface to tool nose: Internal 1 9/16''-20 thread
Ordering No
Port for connecting an external onboard dispenser or other device
4141 0150 93 4141 0306 90 4141 0302 90 &&` 4141 0098 92
For nose with internal thread 2 1/4'' For nose with internal thread 1.825'' For nose with external thread 1 9/16'' To be used with 2 1/4'' internal thread tool noses with indexer 1 9/16'' Thread 1''-20
4141 0032 03 4141 0032 07 4141 0032 04 4141 0307 00 4141 0274 90
Nose adapter for internal nose thread 2 1/4'' for internal nose thread 1.825'' for external nose thead 1 9/16'' for 1 9/16'' external to 2 1/4'' extrenal Tool nose extension 1''
Range gear, rpm 38/50/67 100/140/180 200/270/360 400/530/700 670/900/1200 1330/1770/2360
4141 0043 95 4141 0043 92 4141 0043 90 4141 0043 94 4141 0043 93 4141 0043 91
Chuck system Collet chuck for DA100 collets Adapter 9/16'' to 3/8''
External 9/16''-18 thread For 3/8'' jaw chuck mount
4141 0282 90 4141 0254 00
DA100 collet 3/16'' 15/64'' 1/4'' 5/16'' 11/32'' 3/8'' 7/16'' 15/32'' 1/2'' 9/16'' 4.5 mm 5.5 mm 6.5 mm 7.0 mm 8.0 mm 9.5 mm
4141 0300 10 4141 0300 13 4141 0300 14 4141 0300 18 4141 0300 20 4141 0300 22 4141 0300 26 4141 0300 28 4141 0300 30 4141 0300 34 4141 0305 05 4141 0305 07 4141 0305 09 4141 0305 10 4141 0305 12 4141 0305 15
Vacuum device For nose
Bushing series
Ordering No.
22000 22000 22000 23000 23000 23000 24000 24000 24000 25000 25000
4141 0250 91 4141 0250 92 4141 0250 94 4141 0250 93 4141 0250 95 4141 0250 96 4141 0330 90 4141 0250 90 4141 0250 97 4141 0250 98 4141 0250 99
5 8 12 5 8 12 5 8 12 8 12
Vacuum device
Range gear
Vacuum device with tool nose
Handle
Drills
Service Kits Service kit for
Ordering No.
Feed cassette Spindle guard Head part 1 Head part 2 Head part 3 Range gear Motor Motor valve
4082 0037 90 4081 0460 90 4081 0452 90 4081 0453 90 4081 0455 90 4081 0458 90 4081 0457 90 4081 0456 90
NOTE: Please see the product information sheet (PI) available at http://servaidweb.atlascopco.com for a complete list of spare parts.
262 Drills
Automatic Drilling and Tapping Units
Contents
Page
Automatic drilling and tapping units ...................................... 265 Dimension sketches .......................... 268
Introduction – Automatic Drilling and Tapping Units
More mechanization in your drilling operations Simple and cost effective, Atlas Copco automatic drilling and tapping units cut costs by reducing machining time in ancillary equipment, or in highly automated special machines. Modular designs allow the units to be easily replaced, transferred to other machines, or combined to form new special-purpose machines.
Selection Guide LBL35
Dimensions in mm
Automatic Drilling and Tapping Units
Steel
Aluminum
054 3.0
030 5.0
014 8.0 (M4)
007 11.0 (M8)
5.0
7.0
10.0 (M5)
13.0 (M10)
LBL45 025
015
010
007
003
—
7.0
10.0
14.0 (M8)
20.0 (M12)
LBL25
10.0
14.0
16.0
22.0 (M12)
264 Automatic Drilling and Tapping Units
32.0 (M16)
220 1.2
049 3.2
022 5.0
011 8.0
2.0
5.0
6.5
10.0
Automatic Drilling and Tapping Units
LBL
These units are available in three sizes, LBL25, LBL35 and LBL45, each size Q ! tally up to 32 mm in aluminium. ! ferent chucks, twin heads for simultaneous drilling of two holes and attachments for chip removal and tapping. ● Highly dependable – LBL drilling and tapping units feature quick and precise clamping, making them highly dependable. ● Easy to build together – Several holes can be drilled in a single operation since several of these compact units can easily be built together. ● Low noise level – The units have a low noise level as the exhaust air is discharged through silencers inside the protective casing.
Capacity
Model
Aluminum mm
Feed force N
kW
LBL25E 220 LBL25E 049 LBL25E 022 LBL25E 011 LBL35E 007 LBL35E 014 LBL35E 030 LBL35E 054 LBL45E 003 LBL45E 007 LBL45E 010 LBL45E 015 LBL45E 025
1.2 3.2 5.0 8.0 11.0 c 8.0 a 5.0 3.0 20.0 e 14.0 c 10.0 7.0 -
2.0 5.0 6.5 10.0 13.0 d 10.0 b 7.0 5.0 32.0 f 22.0 d 16.0 14.0 10.0
350 350 350 350 1050 1050 1050 1050 2500 2500 2500 2500 2500
0.22 0.22 0.22 0.22 0.33 0.33 0.33 0.33 0.80 0.80 0.80 0.80 0.80
Recommended max tapping size: a M4
b
M5
c
M8
Air consumption
hp
Feed stroke mm
Free speed r/min
Weight kg lb
0.3 0.3 0.3 0.3 0.5 0.5 0.5 0.5 1.1 1.1 1.1 1.1 1.1
80 80 80 80 80 80 80 80 120 120 120 120 120
21000 4600 2100 1100 700 1400 3000 5400 320 700 1000 1500 2500
3 3 3 3 7 7 7 7 16 16 16 16 16
d
M10
e
M12
f
6.6 6.6 6.6 6.6 15.0 15.0 15.0 15.0 35.0 35.0 35.0 35.0 35.0
Max output l/s cfm
5.2 5.2 5.2 5.2 9.5 9.5 9.5 9.5 20.0 20.0 20.0 20.0 20.0
11 11 11 11 21 21 21 21 44 44 44 44 44
Free speed l/s cfm
5.8 5.8 5.8 5.8 10.6 10.6 10.6 10.6 9.0 9.0 9.0 9.0 9.0
12 12 12 12 22 22 22 22 19 19 19 19 19
Ordering No.
8421 9208 47 8421 9208 55 8421 9208 63 8421 9208 71 8421 9308 04 8421 9308 12 8421 9308 38 8421 9308 46 8421 9408 03 8421 9408 29 8421 9408 37 8421 9408 45 8421 9408 52
M16
Automatic Drilling and Tapping Units
Max output
Steel mm
Automatic Drilling and Tapping Units 265
Accessories
Automatic Drilling and Tapping Units
Optional Accessories LBL25 Designation
Hydraulic damper (feed stroke 65 mm) Key chuck (0-6.5 mm) Key chuck (2-10 mm)
Ordering No.
4130 1844 80 4021 0283 00 4021 0416 00
Hydraulic damper
LBL35 Designation
Ordering No.
Hydraulic damper (feed stroke 65 mm) Key chuck (2.0-13.0 mm) Sleeve chuck (2.0-9.5 mm) Twin spindle head, speed ratio 1:1, center to center adjustment range 12.7-63.5 mm
4130 1844 80 4021 0452 00 4021 0459 00 4130 1363 84
Key chuck
Other multiple heads on request Tapping unit, M2-M7 SPD3, Taper socket J33 Holder for tapping unit SPD3 Collet 2.5-5 mm Collet 5-6.3 mm
4130 1938 00 4130 1787 00 4021 0412 00 4021 0413 00
Tapping unit, M3-M12 SPD5, Tapping Socket J33 Holder for tapping unit SPD5 Collet 3.3-6.8 mm Collet 4.5-8.7 mm Collet 6-10 mm
4130 1939 00 4130 1860 00 4021 0337 00 4021 0336 00 4021 0456 00
Sleeve chuck
Morse taper socket LBL45
Automatic Drilling and Tapping Units
Designation
Hydraulic damper (feed stroke 110 mm) Key chuck (3.2-16.0 mm) Sleeve chuck (2.0-9.5 mm) No. 2 Morse taper socket No. 3 Morse taper socket Twin spindle head, speed ratio 1:1, center to center adjustment range 19-95 mm Other multiple heads on request Tapping unit, M15-M18 SPD7, Taper socket, J3 Holder for tapping unit SPD7 Collet 6-10 mm
Ordering No.
4130 1895 80 4021 0423 00 4021 0458 00 4130 1080 00 4130 1079 00 4130 1364 82
Tapping unit
4130 1940 00 4130 1773 00 4023 1059 00
Twin spindle head
266 Automatic Drilling and Tapping Units
Automatic Drilling and Tapping Units
Accessories
Optional Accessories
Programmed damping device Model
Ordering No.
LBL35, -45
4130 1961 80
To be used together with the hydraulic damper.
Programmed damping device
Collets for Sleeve chuck LBL35/45 Twin head LBL45 Size mm
Ordering No.
3.5 3.6 3.7 4.0 4.6 5.0 5.5 6.0 6.4 6.5 6.7 6.9 7.0 8.0 8.5 9.0 9.5
4130 1561 15 16 17 4130 1561 20 26 4130 1561 30 35 4130 1561 40 44 45 47 49 4130 1561 50 4130 1561 60 65 4130 1561 70 75
Collets for Twin head LBL35 Size mm
Ordering No.
2.1 3.2 4.0 5.0 5.1 6.2 6.5
4130 1367 11 4130 1367 22 4130 1367 30 4130 1367 40 4130 1367 41 4130 1367 52 4130 1367 55
Mountings 2
a
Ref. No.
Designation
LBL25, LBL35
LBL45
1
Base plate
4140 0077 80
4140 0081 80
2
Base plate
4140 0080 80
4140 0084 80
a
4140 0082 00 a 4140 0083 00 a
8
Locking bar
4140 0078 00
9
Locking bar
4140 0079 00 a
Two per unit.
1
Automatic Drilling and Tapping Units 267
Automatic Drilling and Tapping Units
Ordering No.
Accessories
Automatic Drilling and Tapping Units
Optional Accessories Tip mount Dimensions, mm Model
Max stroke
L
D
M
Ordering No.
LBL35 LBL45
73 110
159 215
60 80
M56x1.5L M56x1.5L
4140 0090 80 4140 0092 80
M
Drill guide (Screw mount) Dimensions, mm
a
Aa
B
C
D
E
F
G
H
I
8 10 12
M56x1.5L M56x1.5L M56x1.5L
60 60 60
39 39 39
25 25 25
6.2 6.2 6.2
– – –
– – –
– 4140 0044 08 – 4140 0044 10 – 4140 0044 12
Ordering No.
Dimensions mentioned under A refer to the outside diameter for drill guide bushings.
Drill guide (Bayonet mount) C
D
Dimensions, mm E F
G
H
I
Ordering No.
4 M56x 1.5L 60 18 M56x 1.5L 60
30 30
37 37
– –
40h8 40h8
6.2 6.2
4140 0058 04 4140 0058 18
Aa
a
B
– –
Dimensions mentioned under A refer to the outside diameter for drill guide bushings.
Drill guide (Bayonet mount)
a
Aa
B
C
D
Dimensions, mm E F
G
H
I
Ordering No.
–
–
56
36
15
67
40F8
–
4140 0059 80
6.5
G
Dimensions mentioned under A refer to the outside diameter for drill guide bushings.
Dimensions Dimension sketch – LBL25
5
Ø 45H10
20
121.5 50+0,02 5.5
Ø 37
20
M5
14.1 2.6 30.1
14H9 39 50
159.2 280
57.6
322
1/8" BSP 1/4" BSP
1/8" BSP
7 347
268 Automatic Drilling and Tapping Units
min. 50
8
8
Max stroke 80
Automatic Drilling and Tapping Units
137.5
M5
Ø 30
UNF 3/8" -24-2A
55
Automatic Drilling and Tapping Units
Dimensions
Dimension sketch – LBL35 63
Spanner 19
Spanner 20
Hydraulic damper
Ø 26
70
~82
M6 145 ±0.02 55 25 10 0
55H10 0
46
7
14 4 2.5
14H9 H 40 0 50
M M6
159.2 347.5
44
M M6
14
~188
Min. 50 23.6 mm
~5
SPD 3
~3
48
77 mm
SPD 5
39
43.6 mm
Ø 52.5
Ø 69 Ø 27
Sleeve chuck
18.6 mm
~124
~163
Dimension sketch – LBL45
7 mm
95
Hydraulic damper
~101 72.5
24 58.5
70±0.02 5.5
10
1/8" BSP
3.7
14H9 60 69
225 508
3/8" BSP
A-A
1/8" BSP
124
124 Max 95 Min 19 Ø 18.7
1/8" BSP
24
Min 70
247
84
64
200
26.8 mm Æ
83.5 mm
Ø 75.5 Ø 37
SPD 7
Sleeve chuck
43.6 mm
55
~5
35
35
185
7
30
Max stroke 120 Tapered mount kona JT3
Ø 75H10
Ø 65
Ø 59
M6
MK 2 ~146 MK 3 ~166
MK 2 ~117 MK 3 ~137
18.6 mm Æ 7 mm
Automatic Drilling and Tapping Units 269
Automatic Drilling and Tapping Units
12.5
82.8
82.8 Max 63.5
Max stroke 80 Tapered mount kona 33JT
M6
25 5
8
39 80
Dimensions
Automatic Drilling and Tapping Units
Dimension sketch – Mountings for LBL25E and -35E 3.8
80 100
Ø6.5 Ø12.5
100 80 40
6P9
9 M6
6H6
44.8
14 H9 58 ± 0.02 69
Ø6.5
58 ± 0.2 98
10
13 13 M6
42
Ø 120
61
40
80 100
5
Ø59.7H11
6
40
120
68
4
14 H9 58 ± 0.2 69
4
11
5.5
5.5
8
9 15
13 13 60
13 13 100
Ø59.7
10
Ø59.7
10 js10 21
14
10
Ø59.7H9
40
Ø6H6
3
10
10 js10 21
11
10
3
100
70 13 13
Ø6P9 Ø11
Ø6.5
Ø11
3.8
2
Ø6.5
1
85
Ø59.7H11
7
42
-01 = 500 -02 = 250
10
13 13
Ø59.7 70 100
500
Dimension sketch – Mountings for LBL45E
40
40
40
70 35 35 35
95
Ø14
6
100
70
2
30
15 js10 29
15 js10 15 js10 29 29
140
Ø6P9 140
98
Ø89.5
59
6H9
14
14
14 H9 80 ± 0.02 94.5
4
102±0.02 138
M6
54.7
14 H9 80 ± 0.02 94.5
5.5
5.5
M6
35
5
Ø89.5H11
59
-01 = 300 -02 = 600
-01 = 300 -02 = 600
270 Automatic Drilling and Tapping Units
80 100
+0.1 91-0
118
Ø 140 12
10
35
Ø89.5H11
6
Ø8.5
98
4
9
14
Automatic Drilling and Tapping Units
8
Ø89.5
Ø6P9 Ø8.5 35 35
Ø14
80
Ø14 Ø8.5 40
1
6
7 Ø 89.5 100
100
Air Line Accessories
Contents
Page
Introduction ........................................272 Product safety....................................273 Air preparation units ..........................274 Optimizer air tool oil ...........................281 Direct lubrication units .......................282 Quick couplings .................................284 Claw couplings ..................................308 Ball valves .........................................309 Swivel connectors..............................310 Fittings ............................................... 311 Blow protector....................................314 Hoses ................................................315 Spiral hoses .......................................320 Productivity kits..................................321 Pre-mounted hose kits.......................322 Hose reels .........................................323 Balancers...........................................327 Blow guns ..........................................330 Test equipment ..................................331 AIRnet................................................332
Introduction – Air Line Accessories
Ensure that your tools achieve their full potential
% & ( & (
&
*
Productivity By using Atlas Copco’s air line accessories you ensure that you have a correct air line installation for your tool. This will provide the correct air flow to the tool, ensuring that you benefit from its full potential power, and that you reach the correct torque in torque-controlled tools. By using the recommended accessories you will also minimize the service requirements of the tool. ^ ^ With a correct installation you will not only achieve the tool’s full potential power, you will also reduce energy costs. All Atlas Copco accessories are designed for minimum pressure drop, which ensures that the compressor is not “working overtime”.
Air Line Accessories
Safety All accessories are designed to meet the highest demands for a safe working environment. Atlas Copco has developed a wide range of safety couplings, balancers, blow protectors and hose reels to meet today's high standards in terms of workplace safety.
272 Air Line Accessories
Ergonomics Operator health and well-being are important factors. Atlas Copco accessories, such as torque arms, balancers, screw presenters and reaction bars, enable you
+ Lstations for your operators. Quality All Atlas Copco accessories are made of the highest quality materials for long production cycles and to withstand rough treatment. Choose Atlas Copco accessories and you will be sure of high quality products.
Product Safety All local safety regulations with respect to installation, operation and overhaul must always be followed. Please read the separate instructions regarding safety which are supplied with all products in order to improve your own safety! Ball valve zSwitch off the compressed air with the ball valve when you L & Open all ball valves gently in order to discover improperly Q *
z
Air preparation units zPlease check for solvents which change the structure of polycarbonatea bowls. These solvents make the polycarbonate brittle so it can break. Normally polycarbonate is not easy to break. If you need to use aggressive solvents, please contact us and we will help you choose the right equipment. zUse bowl guard. An easy way to eliminate this type of accident is to use a bowl guard on MINI and MIDI units. The MAXI unit has an aluminum bowl with a new, more chemical resistant plastic on the inside as standard. Check that the bowls are properly tightened and that all units with the ball valve. Quick safety couplings To increase the safety and reduce the risk of operator injuries we recommend you to always buy couplings with a safety function. Couplings with a safety function are disconnected in two stages in order to vent the coupling and minimize the risk of sudden component separation, which has the potential to cause operator injury.
Never open a quick coupling with a screwdriver in order to ventilate the air. Claw couplings z"Q+ &'` They are always open and must be used very carefully. To increase safety when using claw couplings, we recommend the claw LNH claw coupling with a lock nut. Clamps and connections zAvoid screwdrivers when tightening. Check that they are properly tightened. Avoid screwdrivers when tightening, they can easily slip and damage your hand. Use a wrench. If you need to use a screwdriver, mount the clamp in a vice. Hoses When mounting hoses on hose connections, use water and soap in order to make the hose slip on to the connection. Do not use oil. Water and soap will dry up. Remove leaking hoses. A small leakage can quickly become a large hole. Blow protector A dangerous situation can arise with a hose that is accidently blowing compressed air in an uncontrolled way, causing it to whip. Blow guns zUse the safety version. It eliminates the risk of air at high pressure coming into direct contact with skin. a
Polycarbonate has good chemical resistance to all solvents except chemicals containing acetone, benzol, glycerine, some hydraulic and synthetic oils, + Q disulphide, perchloroethylene, toluene, trichloroethylene, xylene (nitrocellulose,
Follow this order when working with claw couplings. How to open a claw coupling: 1 Close the ball valve.
5 Open the ball valve gently.
3 Release the claw coupling.
How to close a claw coupling: 4 Make sure that the two claw couplings are mounted together. Use claw couplings with lock nut {$ L fer locking.
Use of blow protector: 6 This dangerous situation can be avoided by using a blow protector. A BLOCK blow protector shuts ; Lsonal injuries is minimized. 7 We strongly recommend the use of blow protector BLOCK when using claw couplings. When a broken hose has been replaced and the compressed air is switched on again, the BLOCK is automatically reset.
Air Line Accessories 273
Air Line Accessories
2 Run the tool so the air ventilates out.
Introduction – Air Preparation Units
Get maximum productivity from your tools & (
+
% +
&
Filter – FIL Water and dirt in your compressed air system will cause extensive corrosion damage and wear.
Lubricator – DIM Atlas Copco oil lubricators ensure a long, efficient and trouble-free life for your pneumatic tools and components.
Productivity J cyclone system. Using centrifugal force, this separates out a high percentage of the heavier solid water particles, while entering your tool is kept to a minimum. This means longer working cycles for the tools and minimum service time.
Productivity The use of a lubricator will increase the power in vane motors by about 10-15%. ^ ^ With the use of a lubricator you will prolong the lifetime of a vane motor up to three times and the motor will work much
+
: ;:<=
Regulator – REG Atlas Copco regulators ensure optimal flow at the specific flow rates required by Atlas Copco tools, or any other pneumatic tools.
Air Line Accessories
^ ^ By installing a regulator you will ensure that there will not be any unnecessary consumption of compressed air. The regulators reduce a variable primary pressure to a practically constant secondary pressure with a minimum of pressure drop.
" ;">?
Productivity The regulator will optimize the performance of your tool, ensure torque accuracy and boost productivity.
= ;@<E
274 Air Line Accessories
MINI K – 1/4" BSP
Air Preparation Units
Air preparation unit MINI-K's main application is to prepare the air for pneumatic components. MINI-K units have a 1/4" BSP connection thread, a composite + bowls are made of polycarbonate. Working temperature J*J & Operating pressure Inlet pressure 0-10 bar Outlet pressure 0.5-8 bar 30 μm Pressure gauge 1/8" BSP
Model
Economical l/s
Maximum l/s
Bowl
Filter drainage
Max condensate Max oil $ ^ $ ^ K cm3 kg cm3
12
30
Polycarbonate
Manual
12
-
0.1
9092 0000 01
&
'
!
!
!
!
&&
'&
9
23
Polycarbonate
-
-
35
0.09
9092 0000 91
12
17
Polycarbonate
Manual
12
-
0.12
9092 0001 21
9
14
Polycarbonate
Manual
12
35
0.32
9092 0001 51
Ordering No.
Filters MINI FIL 08K-B
Regulators ?_$_>}[
Lubricators MINI DIM 08K
Filter/regulator MINI F/R 08K
Filter/regulator+lubricator MINI F/RD 08K
NOTE: ! : 8 bar inlet pressure, ` ' drop. @!#! : 10 bar inlet pressure, ` & drop.
Air Line Accessories
All separate units, mounting brackets, assembly kits and pressure gauges need to be ordered separately. MINI-K F/RD unit is delivered complete with mounting bracket, assembly kit and pressure gauge.
Air Line Accessories 275
Air Preparation Units
MINI K – 1/4" BSP
Air preparation unit MINI-B's main application is to prepare the air for pneumatic components and tools with low air consumption. MINI-B has a 1/4" BSP connection thread and the housing is made of diecast zinc. The bowls are made of polycarbonate or the unit has metal bowls in zinc. Working temperature J*J & Operating pressure _ !& Outlet pressure 0.5-8 bar 30 μm Pressure gauge 1/8" BSP
Model
Economical l/s
Maximum l/s
Bowl
Filter drainage
Max condensate Max oil $ ^ $ ^ K cm3 kg cm3
12 12 13
24 24 24
Polycarbonate Polycarbonate Metal
Semi/automatic Manual Manual
22 22 22
-
0.25 0.25 0.25
9093 0032 11 9093 0032 41 9093 0032 71
9 9 8
47.5 47.5 47.5
-
-
-
-
0.30 0.30 0.30
9093 0033 01 9093 0073 21 9093 0000 31
12 &'
23 '`
Polycarbonate ?
!
!
45 *
0.25 '*
9093 0033 31 ```&
9 9
38 38
Polycarbonate Polycarbonate
Semi/automatic Manual
22 22
-
0.35 0.35
9093 0033 91 9093 0034 21
9 9
14.8 14.8
Polycarbonate Polycarbonate
Semi/automatic Manual
22 22
45 45
0.75 0.75
9093 0034 51 9093 0034 81
&` &`
Y + Y +
?
'' ''
* *
* *
`'&& `'&
Ordering No.
Filters MINI FIL 08B-B MINI FIL 08B-C MINI FIL 08B-D
Regulators MINI REG 08B MINI REG 08B-LP MINI REG 08P
Lubricators MINI DIM 08B ?_$_@_?"!@
Filter/regulator MINI F/R 08B-B MINI F/R 08B-C
Filter/regulator+lubricator MINI F/RD 08B-B MINI F/RD 08B-C
Filter+regulator+lubricator
Air Line Accessories
?_$_K>@"!" ?_$_K>@"!J
NOTE: ! : 8 bar inlet pressure, ` ' drop. @!#! : 10 bar inlet pressure, ` & drop. All separate units, mounting brackets, assembly kits and pressure gauges need to be ordered separately. The MINI F/RD and FRD units are delivered complete with mounting bracket, assembly kit and pressure gauge.
' Air Line Accessories
MIDI Optimizer – 1/2" BSP
Air Preparation Units
The MIDI Optimizer is suitable for more than 90% of the Atlas Copco tool range and is the best choice for assembly tools, percussive tools, drills, nibblers and grinders up to Turbo. The MIDI Optimizer has a 1/2" BSP connection thread and a housing and bowl of high-tech polymer. The bowl has a highly chemical resistant polypropylene insert and the bowl is directly screwed to the housing for easy handling. MIDI Optimizer self-regulating nanolubricator
+; and ensures that the right amount of oil
; This minimizes the lubrication needed. The nano oil mist, with a particle size of 200 nm, can be transported by the air stream up to 40 m. This means there is no oil in the hose and direct lubrication is not necessary. The lubricator can be
}Y!Q adjusted for use with impulse tools.
Working temperature !JJ & 'JJ & NOTE: For dry compressed air, ice formation must be avoided.
Operating pressure _ !& Outlet pressure 0.5-8 bar YQ *!&
Model
30 μm Pressure gauge 1/4" BSP Included in F/RD and FRD units
Economical l/s
Maximum l/s
Bowl
Filter drainage
Max condensate Max oil $ ^ $ ^ K cm3 kg cm3
! !
&& &&
Y + Y +
?
! !
` `
`'&& `'&'
! -
97 97
! -
! -
! -
! -
0.35 `* 0.35
9093 0021 05 `'& 9093 0021 30
31 31
120 120
Polymer, plastic insert Polymer, plastic insert
-
-
90 90
0.3 0.3
9093 0021 10 9093 0021 33
! ! ! !
Y + Y + Y + Y +
? ?
! ! ! !
* * * *
`'&&' `'&&` `'&`& `'&`'
`& `& `& `&
** ** ** **
Y + Y + Y + Y +
? ?
& & & &
`'&& `'&& `'&`* `'&`
`& `&
** **
Y + Y +
?
&& &&
`'&' `'&'*
Ordering No.
Filters ?_@_ K_{ ?_@_ K_{?
Regulators MIDI Optimizer REG ?_@_ >}[{Y MIDI Optimizer REG HP
Lubricators MIDI Optimizer DIM MIDI Optimizer DIM EP
Filter/regulator ?_@_ K> ?_@_ K>? ?_@_ K>? Y ?_@_ K>Y
?_@_ K>@ ?_@_ K>@? ?_@_ K>@}Y ?_@_ K>@? }Y
Filter+regulator+lubricator ?_@_ K>@ ?_@_ K>@?
NOTE: ! : 8 bar inlet pressure, ` ' drop. @!#! : 10 bar inlet pressure, ` &
All separate units, mounting brackets, assembly kits and pressure gauges need to be ordered separately. The MIDI Optimizer F/RD and FRD units are delivered complete with mounting bracket, assembly kit and pressure gauge.
EP A M/S HP LP
For pulse tools, lubricator adjusted for impulsing tools Automatic Manual/semi automatic High pressure regulator Lockable regulator
Air Line Accessories 277
Air Line Accessories
Filter/regulator+lubricator
Air Preparation Units
MIDI Optimizer – 3/4" BSP
The MIDI Optimizer is suitable for more than 90% of the Atlas Copco tool range and is the best choice for assembly tools, percussive tools, drills, nibblers and grinders up to Turbo. The MIDI Optimizer has a 3/4" BSP connection thread and a housing and bowl of high-tech polymer. The bowl has a highly chemical resistant polypropylene insert and the bowl is directly screwed to the housing for easy handling. MIDI Optimizer self-regulating nanolubricator
+; and ensures that the right amount of oil
; This minimizes the lubrication needed. The nano oil mist, with a particle size of 200 nm, can be transported by the air stream up to 40 m. This means there is no oil in the hose and direct lubrication is not necessary. The lubricator can be
}Y!Q adjusted for use with impulse tools.
Working temperature !JJ & 'JJ & NOTE: For dry compressed air, ice formation must be avoided.
Operating pressure _ !& Outlet pressure 0.5-8 bar YQ *!&
Economical Maximum l/s l/s
Model
Bowl
Filter drainage
30 μm Pressure gauge 1/4" BSP Included in F/RD and FRD units
Max condensate Max oil $ ^ $ ^ K cm3 kg cm3
Ordering No.
Filters ?_@_ `K_{ ?_@_ `K_{?
! !
&& &&
Y + Y +
?
! !
` `
`'& `'&&
-
97 97 97
-
-
-
-
0.35 0.35 0.35
9093 0021 42 9093 0021 43 9093 0021 44
31 31
120 120
Polymer, plastic insert Polymer, plastic insert
-
-
90 90
0.3 0.3
9093 0021 45 9093 0021 54
! ! ! !
Y + Y + Y + Y +
? ?
! ! ! !
* * * *
`'& `'& `'& `'&
** ** ** **
Y + Y + Y + Y +
? ?
& & & &
`'&* `'&** `'&* `'&*&
** **
Y + Y +
?
&& &&
`'&*' `'&*`
Regulators MIDI Optimizer 3/4" REG MIDI Optimizer 3/4" REG LP MIDI Optimizer 3/4" REG HP
Lubricators MIDI Optimizer 3/4" DIM MIDI Optimizer 3/4" DIM EP
Filter/regulator ?_@_ `K> ?_@_ `K>? ?_@_ `K>? Y ?_@_ K>`Y
Air Line Accessories
Filter/regulator+lubricator ?_@_ `K>@ `& ?_@_ `K>@}Y `& ?_@_ `K>@? `& ?_@_ `K>@? }Y `&
Filter+regulator+lubricator ?_@_ `K>@ ?_@_ `K>@?
`& `&
NOTE: ! : 8 bar inlet pressure, ` ' drop. @!#! : 10 bar inlet pressure, ` &
278 Air Line Accessories
All separate units, mounting brackets, assembly kits and pressure gauges need to be ordered separately. The MIDI Optimizer F/RD and FRD units are delivered complete with mounting bracket, assembly kit and pressure gauge.
EP A M/S HP LP
For pulse tools, lubricator adjusted for impulsing tools Automatic Manual/semi automatic High pressure regulator Lockable regulator
MAXI-B – 1" BSP
Air Preparation Units
The high flow MAXI-B air preparation unit's main application is to prepare the air for pneumatic tools which are large air consumers when long distribution hoses and multi connectors are used. A good example is Atlas Copco Turbo grinders. The MAXI-B has a diecast zinc housing and aluminum bowls with polypropylene inserts and the bowl is directly screwed to the housing for easy handling. Working temperature !&J*J & NOTE: For dry compressed air, ice formation must be avoided.
Operating pressure Inlet pressure 0-17.5 bar Outlet pressure 0.5-12 bar 30 μm Pressure gauge 1/4" BSP
Model
Economical l/s
Maximum l/s
Bowl
Filter drainage
Max condensate Max oil $ ^ $ ^ K cm3 kg cm3
&
&a
Metal
Semi/automatic
130
-
0.9
9093 0074 21
* 85
``` 333
! -
! -
! -
! -
&' 1.2
` & 9093 0074 81
87
295
Metal
-
-
500
0.8
9093 0075 21
`&
?
&`
!
&*
` **&
82 &
244 '
Metal ?
Semi/automatic
130 &`
500 *
2.8 ``
9093 0075 81 ` &
Ordering No.
Filters ?¡_K_{'*"!"
Regulators ?¡_>}['*" MAXI REG 25B-LP
Lubricators MAXI DIM 25B
Filter/regulator ?¡_K>'*"!"
Filter/regulator+lubricator MAXI F/RD 25B-B ?¡_K>@'*"!" a
8 bar inlet pressure, 1 bar pressure drop.
NOTE: ! : 8 bar inlet pressure, ` ' drop. @!#! : 10 bar inlet pressure, ` & drop.
Air Line Accessories
All separate units, mounting brackets, assembly kits and pressure gauges need to be ordered separately. The MAXI F/RD and FRD units are delivered complete with mounting bracket, assembly kit and pressure gauge.
Air Line Accessories 279
Accessories
Air Preparation Units
Optional Accessories
Common accessories Ordering No. Designation
MINI-K
MINI-B
MIDI OPTIMIZER
MAXI-B
Mounting bracket kit &'
'`&
`''&
` &*
Assembly kit
'' &
`'''
` `&
&&
K@ K@ K>@ K>@ Common accessories have to be ordered separately for separate units.
Filter (FIL) accessories (30 μ
Ordering No. Designation
Filter element `¢ *¢
MINI-K
MINI-B
MIDI OPTIMIZER
MAXI-B
&
'``& '`&
`'` `'`*
` & ` &
'`&
Bowl guard
Regulator (REG) accessories Ordering No. Designation
MINI-K
MINI-B
Pressure gauge 0-10 bar Ø 40 mm 9090 1907 00 Ø 50 mm Metal housing !& Ø 49 mm *
MIDI OPTIMIZER
9090 1907 00 9090 1172 00
MAXI-B
9090 2052 00 9090 2052 01
&*
9090 0239 00
9090 0239 00
Panel mounting pressure gauge 0-10 bar Ø 50 mm !& `
9090 1173 00
9090 1173 00
` `
Key lock for regulator -LP
9092 0074 11
9092 0074 11
9092 0074 11
Y !& K>@ K>@ Pressure gauge has to be ordered separately for separate units.
Lubricator (DIM) accessories Ordering No. MIDI Optimizer
Air Line Accessories
Designation
MINI-K
MINI-B
MIDI 1/2"
MIDI 3/4"
MAXI-B
Air distribution & '*& `''` `'' ` & block kit Bowl guard '`& Glass sight dome 9090 1121 00 9090 1873 00
FRL stand Designation
Suits all models
280 Air Line Accessories
Ordering No.
9090 2101 00
Optimizer Air Tool Oil Optimizer air tool oil Atlas Copco Optimizer air tool oil is a white, oil based lubricant for pneumatic tools. It has excellent antiwear properties and contains additives preventing oxidation and foaming. Optimizer air tool oil provides a better working environment, compared to conventional mist lubrication oils and is recommended when stringent demands are placed on the working environment. Provides a better working environment. Excellent antiwear properties. zMinimizes wear on components. z z
Technical Data !'*J J L 3 22 mm2/s -48ºC >170ºC
Model
Ordering No.
Optimizer 0.5 liter Optimizer 1 liter
9090 0000 02 9090 0000 04
Air Line Accessories
@ + &*J Viscosity at 40ºC Pour point Flash point COC
Air Line Accessories 281
Direct Lubrication Units
Lubricator DOSOL
Single point lubricator DOSOL Accurate lubrication for tools in intermittent service. The Atlas Copco DOSOL system for direct lubrication is based on an injector pump which meters out the oil in exact doses, actuated by pulses of compressed air. The oil dosage can be regulated from a fraction of a drop to a full drop. zExact amount – Precision injector, adjustable for exact amount of oil. zOil directly at the tool – The oil is conveyed through a capillary tube directly to the lubrication point. ! Y{ Q Q + converting interruptions in compressed ; _ + ! }Q+@ { Y{ + tuned to inject from 1 to 1/10 of a drop of oil in 40 steps (30 to 3 mm3}Q+ DOSOL SPL unit includes as standard a counter with a switch that allows the lubricator to operate every first, fifth or tenth tool cycle. The adjusting knob features a positive stop at both maximum and minimum settings, which means that a zero setting is not possible. The preset quantity of oil is supplied to the tool through a small-bore nylon tube * !
+! lon tubing is included as standard.
Multiple-point lubricator DOSOL For supplying lubricant to an unlimited number of lubrication points on a machine or in a pneumatic system. The DOSOL multiple-point lubrica?Y{ ¤}J 01 oil metering pumps assembled into a “package” with a common BASE baseplate. A stack may contain up to ten ¤}J& Q may be used together.
All oil pumps are supplied with oil via the BASE from an oil container or central oil reservoir. A line for pneumatic signals from the equipment to be lubricated is also connected to the BASE. zThe lubricant is conveyed through small-bore nylon tubing which should be ended with check valves. zWith the TEN counter the lubricator can be actuated every first, fifth or tenth tool cycle. z
Air Line Accessories
Every DOSOL MPL unit can be finely tuned to inject from 1 to 1/10 drop of oil in 40 steps (30 to 3 mm 3 to minimize the oil dose. The adjusting knob features a positive stop at both maximum and minimum settings, which means that zero setting is not possible.
Single-point lubricator, DOS
Model
DOS 15B-C b DOS 15B-CR c DOS 20B-C b DOS 20B-CR c
Connection thread in
1/2 1/2 3/4 3/4
a
+ min max a
2.3 2.3 2.3 2.3
45 45 53 53
@Y|' * !
+ c ` * !
+ b
282 Air Line Accessories
Working $# min max
3.2 3.2 3.2 3.2
10 10 10 10
Temperature oC min max
Ordering No.
–30o –30o –30o –30o
8202 4201 73 8202 4202 72 8202 4201 81 8202 4202 80
o o o o
Lubricator DOSOL
Accessories
Optional Accessories
FOR SINGLE POINT LUBRICATOR DOSOL
Designation
Ordering No.
Nylon tubing 3.2 mm outside diameter * !
7.5 m, without oil 100 m, with oil
&& 9090 1419 00 9090 1420 00
Barbed nipple for joining of 3.2 mm tubes
9090 1423 00
Check valve for outer end of nylon tubing, dia ext. 3.2 mm
9090 2050 00
1
11
2
13
3
4
12
5
6 7
15
3
3
3
13
5 2
3
4
10 14
11 12
12
FOR MULTI POINT LUBRICATOR DOSOL NOTE: When the counter TEN is used in MPL installations an intermediate,
L
}$ " } and TEN.
Multiple-point lubricator, BASE, JECT 01
BASE baseplate
BSP in
Plate
Ordering No.
L ' #
8202 4205 04 Oil port Air port
1/4 1/4
Oil port Air port ¤}J& Q+
1/4 1/4 &
1
9090 1415 00 && &&
Check valve 1/8" BSPT 90o elbow male x 1/8" BSP female &" Y #&" Y
9090 1427 00 &'
3
Male adapter 1/8" BSPT, straight for tube outer diameter 3.2 mm
9090 1425 00
4
Capillary tubing * `'
7.5 m, outer dia. 3.2 mm without oil 100 m, outer dia. 3.2 mm with oil
&& 9090 1419 00 9090 1420 00
2 '''`&
TEN-counter When lubricating equipment with a very low air consumption or very short + +
_ such cases a counter is connected underneath the base plate BASE. The
+ Q+Q+ pulse. The air signal is connected to the clamp underneath the counter. $'''`
Side-ported air block kit If all pumps are not to be actuated simultaneously, a signal block is installed between the oil pumps in the stack. The pumps below the signal block will then be actuated via the base plate BASE and those above it from a separate signal via the signal block. $'''`
a
& '
Oil container 0.3 l for direct mounting *
&" Y &
&" Y
Clamp
]
*
¤}J&La
8202 4203 10
! LL
&'
K L &" Y
* * '
&
J}$L
'''`
&&
K L &" Y
* *
12
Male adapter 1/4" BSP, straight for tube outer diameter 8 mm
9090 0715 00
13
BASE kit
8202 4205 04
&
$+
+
`
15
Barbed nipple for joining of nylon tubes outer diameter 3.2 mm
&
$+ *
+
9090 1423 00 `*
With high temperature Viton seals 8202 4203 15.
Air Line Accessories 283
Air Line Accessories
Designation
Introduction – Quick Couplings
Simply the best choice! J
* %
*
% & (
^ ^ All Atlas Copco couplings are designed for a minimum pressure drop to reduce energy consumption. Productivity }#
+ ;
full power in the tools. Quality The bodies of the couplings are made of hardened steel with a no-leakage design for long service life and heavy duty applications. Ergonomics Compact dimensions and low weight. Safety ErgoQIC and QIC S are vented safety versions to minimize the risk of sudden
component separation and sound bang. The safety features are according to EN 983 and ISO 4414. The range The range consists of 23 different types, ErgoQIC 08/E/US/ARO, ErgoQIC 10/ ASIA/US/AC, ErgoQIC 15E/US, QIC 08/S, QIC 10/S/E/SE/ASIA/US, QIC 15/S/SE/ US and CLAW. The ErgoQIC system is a ball valve coupling with a safety feature ; +pling systems. The QIC system is a normal quick coupling system with high air ; ~_J ~_J } L couplings with a safety function. The Claw coupling is a large bore claw cou + Q+ ; For assembly tools, riveting hammers and drills it is recommended that
a smaller sized coupling such as QIC 10/S/E/SE, ErgoQIC 08/E and ErgoQIC 10US is used, but for assembly tools and drills with higher air consumption than 20 l/s it is recommended that QIC 15/S/ SE, ErgoQIC 10 or ErgoQIC 15US are used. For grinders and percussive tools it is recommended that the bigger sized couplings QIC 15/S/SE and ErgoQIC 10 and Claw are used. For smaller grinders with air consumption below 10 l/s ErgoQIC 08/E, QIC 10/S/E/SE and ErgoQIC 10US can be used.
Pocket coupling selector available, $``&
Selection Guide Standard
GLOBAL
Type
EU standard
ISO 6150-B (former US)
7.6 (7.4)
10.4
08E 10E 10SE 320 SC C & '*' ESC/ERC07
15E 15E 15SE 410
Air Line Accessories
Market
Atlas Copco ErgoQIC Atlas Copco QIC Atlas Copco QIC Safety J}¤$ Oetiker Tema Rectus Prevost Nitto Kohki ARO ; Bosch Parker Foster Camozzi Dynaquip EWO Festo Gromelle Hansen Ingersoll Rand Kaeser Legris Tomco
1/4"
3/8"
ARO 210
Benelux, France, US, Norway, Switzerland
08
284 Air Line Accessories
10
1700 27
08US 08 08S 310 SC B1 1400 23/24 _>J_ J
EU
EU
ASIA
1/2" Benelux, US
10US 10US
15US 15US
08AR
430 SC E
550 SC H
300 SC A1
30 IRC/ISC08
37 ISG 11
14/22 >?
102 C20B
103/203 J'
104/204 C10
210 C38
30 / B23 3003
25F 4404
17 5205
50 / B53 210
1/4"
3/8"
22/3000 A2/MS/102
900 400/4000 A3/103/203
500/5000 A4/104/204
[@& 20/4 RO '&$
23/24 180
30 4000
5000
14/22 100
Australia
10AC 10 10S
Italy, SA
15 15S
10 ASIA 10 ASIA 315 SC D
&* 33
1750 34
13 ORG 20/30/40
7.2 55 508/5180 x KD
7S7 x '*'
27
13
Quick Couplings
ErgoQIC 08 and ErgoNIP 08
Atlas Copco Global standard ErgoQIC 08 } ~_J
; L! pling with no air restriction inside the coupling. It is suitable for assembly tools, drills and small grinders. Upgrading any air system with ErgoQIC 08 will give the Q+ +! ciency. K
; Ergonomic design, small size and low weight. zStrong and durable. z z
Safety feature according to EN 983 / ISO 4414. zMain market: Global. z
Q
Flow chart. ErgoQIC 08 M15 and ErgoNIP 08 M10
Technical Data
ΔP bar
? #; + ' * ¥Y } ; & ' ¥Y ? # L & !&J J
05 04 03 02 01 00 0
5
10
15
20
l/s
25
& K MP
ErgoQIC 08 and ErgoNIP 08, 18 l/s
; ` Coupling ErgoQIC 08
Ordering No.
mm
in
HZ
& H13
''&&& ''&&&&' ''&&&` 8202 1110 40
` & 12.5
& *& ` 1/2
MZ?
? ?& M15
''&&&& ''&&& 8202 1110 87
&" Y `" Y 1/2 BSP
F – Female
F08 F10 K&*
8202 1110 90 8202 1110 95 ''&&&
1/4 BSP 3/8 BSP &'" Y
Protective cover
9090 1940 00
Size
Connection type
Nipple ErgoNIP 08
Ordering No.
HZ
* H10 H13
''&'&`` ''&'&` ''&'&* 8202 1210 52 8202 1210 54
* ` 10 12.5
`& & *& 3/8 1/2
SH – Safety Hose a
SH10 SH13
''&'&` ''&'& 8202 1210 50 8202 1210 55
` 10 12.5
& *& 3/8 1/2
MZ?
? M08 ?& M15
''&'&` 8202 1210 11 ''&'&' 8202 1210 31
&" Y 1/4 BSP `" Y 1/2 BSP
K K&
''&'& ''&'&'
&" Y `" Y
FZK
mm
in
For joining hoses longer than 3 meters.
Air Line Accessories 285
Air Line Accessories
a
Size
Connection type
ErgoQIC 10 and ErgoNIP 10
Quick Couplings
Atlas Copco Global standard ErgoQIC 10 The ErgoQIC 10 is a full flow coupling with no air restriction inside the coupling. It is suitable for assembly tools, drills and grinders. Upgrading any air system with } ~_J&
Q ! Q+ ++ }#
; zStrong and durable. zMinimized connection force. zSafety feature according to EN 983 / ISO 4414. zMain market: Global. z
Q
Flow chart. ErgoQIC 10 M15 and ErgoNIP 10 M15
Technical Data
bar 0.7
? #; + * ¥Y } ; ' ¥Y ? # L & !&J J
0.6 0.5 0.4 0.3 0.2 0.1 0.0 0
5
10
15
20
25
30
35
40
45
50
55
60
65
l/s
& K MP
ErgoQIC 10 and ErgoNIP 10, 40 l/s
; ` Coupling ErgoQIC 10
Ordering No.
HZ
H10 &` & '
''&&'` ''&&' 8202 1120 02 ''&&'& ''&&'* ''&&'
` & *& 10 3/8 &'* &' & * & `
M08 ?& M15 M20 ?'*
8202 1120 85 ''&&'` 8202 1120 97 8202 1120 98 ''&&'
1/4 BSP `" Y 1/2 BSP 3/4 BSP &" Y
SH – Safety Hose a
F08 F10 F15
8202 1121 00 8202 1121 05 8202 1121 10
1/4 BSP 3/8 BSP 1/2 BSP
9090 1931 00
M – Male
Air Line Accessories
F – Female
Protective cover
a
Size
Connection type
For joining hoses longer than 3 meters.
' Air Line Accessories
mm
in
Size
Connection type
Nipple ErgoNIP 10
Ordering No.
mm
in
HZ
H10 &` & '
''&''`* ''&''` 8202 1220 50 ''&'' ''&'' ''&''
` 10 &'* & &
& *& 3/8 &' * `
SH10 SH13 & SH20
''&''` ''&''* 8202 1220 52 8202 1220 70 ''&'' 8202 1220 75
` 10 12.5 & 19
& *& 3/8 1/2 * 3/4
M – Male
M08 M10 M15
8202 1220 01 8202 1220 19 8202 1220 27
1/4 BSP 3/8 BSP 1/2 BSP
F – Female
F08 K& F15
8202 1220 84 ''&'' 8202 1220 88
1/4 BSP `" Y 1/2 BSP
Quick Couplings
ErgoQIC 08E and NIP EU 7.6
} ErgoQIC 08E The ErgoQIC 08E is a full flow quick coupling with no air restriction inside the coupling. It is suitable for assembly tools, drills and small grinders. Upgrading any air system using Eurostandard nipples with ErgoQIC 08E couplings will give the Q+ +! ciency. K
; zErgonomic design, small size and low weight. zStrong and durable. z
Safety feature according to EN 983 / ISO 4414. zMain market: Europe. z
Q
Technical Data
Flow chart. ErgoQIC 08E and NIP EU 7.6
? #; + ` * ¥Y } ; ' ' ¥Y ? # L & !&J J
ΔP bar 0.5 0.4 0.3 0.2 0.1 0.0 0
5
10
15
20
25
30
35
l/s
& K MP
ErgoQIC 08E and NIP EU 7.6, 25 l/s
; `
HZ
Coupling ErgoQIC 08E Ordering No.
MZ?
FZK
Size mm
in
Connection type
` & &'*
& *& ` &'
HZ
Nipple NIP EU 7.6
& &`
''&& ''&&& ''&&' ''&&`
? ?& ?&*
''&& ''&&* ''&&
&" Y `" Y &'" Y
MZ?
K K& K&*
''&& ''&& ''&&
&" Y `" Y &'" Y
MT – Male taper thread
F – Female
Size Ordering No.
mm
in
* & H13
''&' ''&'* ''&'& ''&'&* 8202 1204 20
* `& ` & *& & ` 12.5 1/2
? ? ?&
''&''* ''&'` ''&'`*
&" Y &" Y `" Y
MT08 ?& ?&*
8202 1204 40 ''&'* ''&'*
1/4 BSPT `" Y &'" Y
8202 1204 55 ''&'
1/4 BSP `" Y
F08 K&
Air Line Accessories 287
Air Line Accessories
Connection type
QIC 10E and NIP EU 7.6
Quick Couplings
} QIC 10E The QIC 10E coupling is easy to handle and suitable for assembly tools and drills. The QIC 10E is compatible with eurostandard nipples. QIC 10E has a wide range of connections available. ; One-hand operation. zLow connection force. zMain market: Europe. z z
Q
Technical Data
Flow chart. QIC 10E M10 and NIP EU 7.6
? #; + `' * ¥Y } ; ' ' ¥Y ? # L & !'JJ
ΔP bar 0.60 0.50 0.40 0.30 0.20 0.10 0.00 0
5
10
15
20
25
30
35
40
l/s
& K MP
QIC 10E and NIP EU 7.6, 20 l/s
; ` Connection type
HZ
MT – Male taper thread
Air Line Accessories
F – Female
288 Air Line Accessories
Size
Coupling QIC 10E
Ordering No.
mm
Connection type
& H13
''&`` ''&``& ''&``' 8202 1303 83
` & 13
MT08 MT10 ?&*
8202 1303 84 8202 1303 85 ''&``
1/4 BSPT 3/8 BSPT &'" Y
F08 F10
8202 1303 87 8202 1303 88
1/4 BSP 3/8 BSP
in
& HZ *& ` 1/2
Nipple NIP EU 7.6
mm
in
* H10 H13
''&' ''&'* ''&'& 8202 1204 15 8202 1204 20
* `& ` & *& 10 3/8 12.5 1/2
MZ?
? M08 ?&
''&''* 8202 1204 30 ''&'`*
&" Y 1/4 BSP `" Y
MT08 MT10 MT15
8202 1204 40 8202 1204 45 8202 1204 50
1/4 BSPT 3/8 BSPT 1/2 BSPT
F08 K&
8202 1204 55 ''&'
1/4 BSP `" Y
MT – Male taper thread
Size Ordering No.
F – Female
Quick Couplings
QIC 10SE and NIP EU 7.6
} QIC 10SE The QIC 10SE safety coupling is easy to handle and suitable for assembly tools and drills. The QIC 10SE is compatible with eurostandard nipples. QIC 10SE has a wide range of connections available. ; One-hand operation. zSafety feature according to EN 983 / ISO 4414. zMain market: Europe. z z
Q
Flow chart. QIC 10SE M10 and NIP EU 7.6
Technical Data
ΔP bar
? #; + ` * ¥Y } ; '' ' ¥Y ? # L & !'JJ
0.60 0.50 0.40 0.30 0.20 0.10 0.00 0
5
10
15
20
25
30
35
l/s
40
& K MP
QIC 10SE and NIP EU 7.6, 22 l/s
; ` Size Ordering No.
mm
in
Connection type
& &`
''&`` ''&``& ''&``' ''&```
` & &'*
& *& ` &'
HZ
* & H13
''&' ''&'* ''&'& ''&'&* 8202 1204 20
* `& ` & *& & ` 12.5 1/2
? ?& ?&*
''&`` ''&``* ''&``
&" Y `" Y &'" Y
MZ?
? ? ?&
''&''* ''&'` ''&'`*
&" Y &" Y `" Y
MTZ?
?&*
''&``
&'" Y
MT08 MT10 MT15
8202 1204 40 8202 1204 45 8202 1204 50
1/4 BSPT 3/8 BSPT 1/2 BSPT
FZK
K K& F15
''&`` ''&`` 8202 1303 70
&" Y `" Y 1/2 BSP
F08 K&
8202 1204 55 ''&'
1/4 BSP `" Y
HZ
MZ?
Nipple NIP EU 7.6
Size
Coupling QIC 10SE
MT – Male taper thread
F – Female
Ordering No.
mm
in
Air Line Accessories 289
Air Line Accessories
Connection type
ErgoQIC 15E and NIP 15E
Quick Couplings
Euro standard 10.4 ErgoQIC 15E } ~_J&*}
; with no air restriction inside the coupling suitable for large air consuming assembly tools, drills and grinders. Upgrading any air system with ErgoQIC 15E will Q Q+ ! ++ }#
; Strong and durable. zMinimized connection force. zSafety feature according to EN 983 / ISO 4414. zMain market: Europe. z z
Q
Flow chart. ErgoQIC 15E and NIP 15E
Technical Data
bar
? #; + * ¥Y } ; ' ¥Y ? # L & !'JJ
0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 0
5
10
15
20
25
30
35
40
45
50
55
60
l/s
65
& K MP
ErgoQIC 15E and NIP 15E, 49 l/s
; ` Size
Air Line Accessories
Connection type
Size
Coupling ErgoQIC 15E
Ordering No.
mm
in
H – Hose
H10 H13 & H20
''&&* ''&&*& ''&&*' ''&&*`
10 &'* & &
3/8 &' * `
M – Male
?& ?&* ?' M25
''&& ''&&& ''&&' ''&&`
F – Female
F10 K&*
''&& ''&& &
Connection type
Nipple NIP 15E
Ordering No.
mm
in
H – Hose
H10 H13 & H20
8202 1253 00 ''&'*`* 8202 1253 10 8202 1253 15 ''&'*`' 8202 1253 23
` 10 12.5 & 19
1/4 *& 3/8 1/2 * 3/4
3/8 BSP &'" Y `" Y &" Y
M – Male
M10 ?&* ?'
8202 1253 25 ''&'*`` ''&'*``
3/8 BSP &'" Y `" Y
3/8 BSP &'" Y
MT – Male taper thread
MT08 ?& MT15
8202 1253 35 ''&'*` 8202 1253 45
1/4 BSPT `" Y 1/2 BSPT
F08 F10 K&* K'
8202 1253 50 8202 1253 55 ''&'*` ''&'*``
1/4 BSP 3/8 BSP &'" Y `" Y
F – Female
290 Air Line Accessories
Quick Couplings
QIC 15E
Euro standard 10.4 QIC 15E The QIC 15E quick coupling is suitable for assembly tools, grinders and drills. The QIC 15E has a wide range of connections available and it is interchangeable with eurostandard nipples. }#
+ ; One-hand operation. zStrong and durable. zMain market: Europe. z z
Q
Flow chart. QIC 15E and NIP EU 10.4
Technical Data ? #; + ' * ¥Y } ; ' ¥Y Max working pressure 10 bar !'JJ
0.50
0.40 0.30
0.20
0.10 0.00 0.00
10.00
20.00
30.00
40.00
50.00
60.00
& K MP
QIC 15E and NIP EU 10.4, 40 l/s
; `
H – Hose MT – Male taper thread
F – Female
Size
Coupling QIC 15E
Ordering No.
mm
in
H10 &` & H20
8202 1304 81 ''&`' ''&` 8202 1304 83
10 &'* & 19
3/8 &' * 3/4
MT10 MT15 ?'
8202 1304 84 8202 1304 85 ''&`
3/8 BSPT 1/2 BSPT `" Y
M – Male
F10 F15 F20
8202 1304 87 8202 1304 88 8202 1304 89
3/8 BSP 1/2 BSP 3/4 BSP
Size
Connection type
Nipple NIP EU 10.4
Ordering No.
mm
in
HZ
& H13 & H20
''&'*` ''&'*`* ''&'*`& 8202 1253 15 ''&'*`' 8202 1253 23
` & 12.5 & 19
& *& ` 1/2 * 3/4
M10 M15 ?'
8202 1253 25 8202 1253 30 ''&'*``
3/8 BSP 1/2 BSP `" Y
MT – Male taper thread
MT08 MT10 MT15
8202 1253 35 8202 1253 40 8202 1253 45
1/4 BSPT 3/8 BSPT 1/2 BSPT
F – Female
F08 F10 K&* K'
8202 1253 50 8202 1253 55 ''&'*` ''&'*``
1/4 BSP 3/8 BSP &'" Y `" Y
Air Line Accessories 291
Air Line Accessories
Connection type
QIC 15SE and NIP 15E
Quick Couplings
Eurostandard 10.4 QIC 15SE The QIC 15SE safety coupling is suitable for assembly tools, grinders and drills. The QIC 15SE is interchangeable with eurostandard nipples and can withstand rough handling. }#
+ ; One-hand operation. zSafety feature according to EN 983 / ISO 4414. zMain market: Europe. z z
Q
Technical Data
Flow chart. QIC 15SE M15 and NIP 15E F15
? #; + ` * ¥Y } ; & ' ¥Y Max working pressure 10 bar !'JJ
0.60 0.50 0.40 0.30 0.20 0.10 0.00 0.00
10.00
20.00
30.00
40.00
50.00
60.00
70.00
& K MP
QIC 15SE and NIP 15E, 41 l/s
; `
Air Line Accessories
Connection type
Coupling QIC 15SE
H – Hose
H10 &` &
Size mm
8202 1305 30 ''&`*`& ''&`*`'
10 3/8 &'* &' & *
HZ
in
Connection type
Ordering No.
Size
Nipple NIP 15E
Ordering No.
& H13 & H20
''&'*` ''&'*`* ''&'*`& 8202 1253 15 ''&'*`' 8202 1253 23
` & 12.5 & 19
mm
in
& *& ` 1/2 * 3/4
M – Male thread
M08 M10 M15
8202 1305 33 8202 1305 34 8202 1305 35
1/4 BSP 3/8 BSP 1/2 BSP
M – Male thread
M10 M15 M20
8202 1253 25 8202 1253 30 8202 1253 34
3/8 BSP 1/2 BSP 3/4 BSP
FZK
K&*
''&`*`
&'" Y
MT – Male taper thread
MT08 MT10 MT15
8202 1253 35 8202 1253 40 8202 1253 45
1/4 BSPT 3/8 BSPT 1/2 BSPT
F – Female thread
F08 F10 K&* K'
8202 1253 50 8202 1253 55 ''&'*` ''&'*``
1/4 BSP 3/8 BSP &'" Y `" Y
292 Air Line Accessories
Quick Couplings
ErgoQIC 08US and NIP 08
_ &*!" / US standard ErgoQIC 08US The ErgoQIC 08US is a full flow quick coupling with no air restriction inside the coupling suitable for assembly tools, drills and small grinders. Upgrading any air system with ErgoQIC 08US will give Q+ +! + K
; Ergonomic design, small size and low weight. z Strong and durable. z Safety feature according to EN 983 / ISO 4414. zMain market: North America, France, Norway and Spain. z z
Q
Flow chart. ErgoQIC 08US and NIP 08
Technical Data ? #; + & * ¥Y } ; && ' ¥Y ? # L & Temperature range -20ºC to 80ºC
ΔP bar 0.5 0.4 0.3 0.2 0.1 0.0 0
2
4
6
8
10
12
14
l/s
16
18
Nipple NIP 08
Ordering No.
mm
H – Hose
H08 H10 H13
8202 1205 18 ''&'*' 8202 1205 34 8202 1208 03
` 1/4 8 *& 10 3/8 12.5 1/2
? M08 ?&
''&'*' 8202 1205 59 ''&'*
&" Y 1/4 BSP `" Y
K F08 F10
8202 1208 10 8202 1205 83 8202 1205 91
1/8 BSP 1/4 BSP 3/8 BSP
& K MP
ErgoQIC 08US and NIP 08, 11 l/s
; ` Coupling ErgoQIC 08US
Ordering No.
mm
in
H Z
H08 H10 H13
8202 1103 00 8202 1103 01 8202 1103 02 8202 1103 03
` 10 12.5
& *& 3/8 1/2
M – Male
M08 M10 ?&*
8202 1103 05 8202 1103 07 ''&&`
1/4 BSP 3/8 BSP &'" Y
MZ?
F08 F10
8202 1103 11 8202 1103 13
1/4 BSP 3/8 BSP
F ZK
F – Female
Connection type
Size in
Air Line Accessories 293
Air Line Accessories
Size
Connection type
QIC 08 and NIP 08
Quick Couplings
_ &*!" / US standard QIC 08 The QIC 08 coupling is suitable for small screwdrivers and drills. Its lightweight, compact design makes the QIC 08 coupling easy to work with. ; One-hand operation. zLow connection force. zMain market: North America, France, Norway and Spain. z z
Q
Technical Data
Flow chart. QIC 08 M08 and NIP 08 F08
? #; + &' * ¥Y } ; ' ¥Y ? # L & !'JJ
0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 0.00
2.00
4.00
6.00
8.0
10.00
12.00
14.00
& K MP
Air Line Accessories
QIC 08 and NIP 08, 8 l/s
; ` Size
Connection type
Coupling QIC 08
Ordering No.
HZ
H10
''&` ''&`&' 8202 1300 20
` & *& 10 3/8
M – Male thread
M08 ?&
8202 1300 38 ''&`
F – Female thread
F08 K&
8202 1300 53 ''&`&
294 Air Line Accessories
Size
Connection type
Nipple NIP 08
Ordering No.
H Z
H10
''&'*& ''&'*' 8202 1205 34
` & *& 10 3/8
1/4 BSP `" Y
MZ?
? ? ?&
''&'*' ''&'** ''&'*
&" Y &" Y `" Y
1/4 BSP `" Y
F – Female thread
F08 K&
8202 1205 83 ''&'*&
1/4 BSP `" Y
mm
in
mm
in
Quick Couplings
QIC 08S and NIP 08
_ &*!" / US standard QIC 08S The QIC 08S is a compact safety coupling suitable for small screwdrivers and drills. The light, compact design of QIC 08S couplings makes them easy to work with. ; One-hand operation. zSafety feature according to EN 983 / ISO 4414. zMain market: North America, France, Norway and Spain. z z
Q
Flow chart. QIC 08S M08 and NIP 08 F08
Technical Data ? #; + &' * ¥Y } ; ' ¥Y ? # L & !'JJ
0.80 0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
& K MP
QIC 08S and NIP 08, 8 l/s
; `
HZ
Coupling QIC 08S
Size Ordering No.
mm
in
Size
Connection type
Nipple NIP 08
Ordering No.
mm
in
H10
''&` ''&`& 8202 1300 28
` & *& 10 3/8
HZ
H10
''&'*& ''&'*' 8202 1205 34
` & *& 10 3/8
M – Male thread
M08 M10
8202 1300 43 8202 1300 45
1/4 BSP 3/8 BSP
MZ?
? M08 ?&
''&'*' 8202 1205 59 ''&'*
&" Y 1/4 BSP `" Y
F08 K&
8202 1300 58 ''&`
1/4 BSP `" Y
F – Female thread
F08 K&
8202 1205 83 ''&'*&
1/4 BSP `" Y
F – Female thread
Air Line Accessories 295
Air Line Accessories
Connection type
ErgoQIC 10US and NIP 10US
Quick Couplings
_ &*!" / US standard ErgoQIC 10US The ErgoQIC 10US is a full flow quick coupling with no air restriction inside the coupling suitable for assembly tools, drills and small grinders. Upgrading any air system with ErgoQIC 10US couplings
Q Q+ ++ K
; Ergonomic design, small size and low weight. z Strong and durable. z Safety feature according to EN 983 / ISO 4414. zMain market: North America, France, Norway and Spain. z z
Q
Flow chart. ErgoQIC 10US and NIP 10US
Technical Data ? #; + ` * ¥Y } ; ' ' ¥Y ? # L & Temperature range -20ºC to 80ºC
ΔP bar 0.5 0.4 0.3 0.2 0.1 0 0
5
10
15
20
25
30
35
40
45
l/s
& K MP
ErgoQIC 10US and NIP 10US, 27 l/s
; ` Connection type
Ordering No.
H08 H10 H13 & H20
8202 1107 01 8202 1107 02 8202 1107 03 ''&& 8202 1107 05
*& 10 3/8 12.5 1/2 & * 19 3/4
H – Hose
M – Male
M08 M10 M15
8202 1107 07 8202 1107 09 8202 1107 11
1/4 BSP 3/8 BSP 1/2 BSP
F – Female
F08 F10 F15
8202 1107 13 8202 1107 15 8202 1107 17
1/4 BSP 3/8 BSP 1/2 BSP
H – Hose
Air Line Accessories
Size
Coupling ErgoQIC 10US
' Air Line Accessories
mm
in
Connection type
Size
Nipple NIP 10US
Ordering No.
H08 H10 H13 & H20
8202 1210 70 8202 1210 71 8202 1210 72 ''&'& ` 8202 1210 74
*& 10 3/8 12.5 1/2 & * 19 3/4
M – Male
M08 M10 M15
8202 1210 75 ''&'& 8202 1210 77
1/4 BSP 3/8 BSP 1/2 BSP
F – Female
F08 F10 F15
8202 1210 81 8202 1210 82 8202 1210 83
1/4 BSP 3/8 BSP 1/2 BSP
mm
in
Quick Couplings
QIC 10US
_ &*!" / US standard QIC 10US The QIC 10US quick coupling is suitable for assembly tools, drills and small grinders. The QIC 10US has a wide range of connections available and it is interchangeable with US 3/8" standard nipples. ; One-hand operation. z Strong and durable. zMain market: Global. z z
Q
Technical Data
Flow chart. QIC 10US and NIP 10US
? #; + & * ¥Y } ; &' ' ¥Y Max working pressure 10 bar Temperature range -20ºC to 80ºC
0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 0.00
5.00
10.00
15.00
20.00
& K MP
QIC 10US and NIP 10US, 12 l/s
; ` Size
Coupling QIC 10US
Ordering No.
H08 H10 H13
8202 1307 01 8202 1307 02 8202 1307 03
*& 10 3/8 12.5 1/2
H – Hose
M – Male
M08 M10 M15
8202 1307 10 8202 1307 11 8202 1307 12
1/4 BSP 3/8 BSP 1/2 BSP
F – Female
F08 F10 F15
8202 1307 13 8202 1307 14 8202 1307 15
1/4 BSP 3/8 BSP 1/2 BSP
H – Hose
mm
in
Connection type
Size
Nipple NIP 10US
Ordering No.
H08 H10 H13 & H20
8202 1210 70 8202 1210 71 8202 1210 72 ''&'& ` 8202 1210 74
*& 10 3/8 12.5 1/2 & * 19 3/4
M – Male
M08 M10 M15
8202 1210 75 ''&'& 8202 1210 77
1/4 BSP 3/8 BSP 1/2 BSP
F – Female
F08 F10 F15
8202 1210 81 8202 1210 82 8202 1210 83
1/4 BSP 3/8 BSP 1/2 BSP
mm
in
Air Line Accessories 297
Air Line Accessories
Connection type
ErgoQIC 15US and NIP 15US
Quick Couplings
_ &*!" / US standard ErgoQIC 15US } ~_J&*^
; with no air restriction inside the coupling suitable for large air consuming assembly tools, drills and grinders. Upgrading any air system with ErgoQIC 15US will Q Q+ ! ++ }#
; Strong and durable. zMinimized connection force. zSafety feature according to EN 983 / ISO 4414. zMain market: North America, France, Norway and Spain. z z
Q
Technical Data
Flow chart. ErgoQIC 15US and NIP 15US
? #; + * ¥Y } ; *' ' ¥Y ? # L & !'JJ
ΔP bar 0.50 0.40 0.30 0.20 0.10 0.00 0.00
10.00
20.00
30.00
40.00
50.00
60.00
70.00
80.00
l/s
& K MP
ErgoQIC 15US and NIP 15US, 52 l/s
; `
Air Line Accessories
Connection type
Coupling ErgoQIC 15US
Size Ordering No.
mm
in
Connection type
Size
Nipple NIP 15US
Ordering No.
mm
in
10 12.5 & 19
3/8 1/2 * 3/4
H – Hose
H10 H13 & H20
8202 1108 02 8202 1108 03 ''&& 8202 1108 05
10 12.5 & 19
3/8 1/2 5/8 3/4
H – Hose
H10 H13 & H20
8202 1215 40 8202 1215 41 8202 1215 42 8202 1215 43
M – Male
M10 M15 ?' M25
8202 1108 09 8202 1108 11 ''&&& 8202 1108 20
3/8 BSP 1/2 BSP `" Y 1 BSP
M – Male
M08 M10 ?&* M20
8202 1215 44 8202 1215 45 ''&'&* 8202 1215 47
1/4 BSP 3/8 BSP &'" Y 3/4 BSP
F10 F15
8202 1108 15 8202 1108 17
3/8 BSP 1/2 BSP
F10 F15
8202 1215 52 8202 1215 53
3/8 BSP 1/2 BSP
F – Female
298 Air Line Accessories
F – Female
Quick Couplings
QIC 15US
_ &*!" / US standard QIC 15US The QIC 15US quick coupling is suitable for assembly tools, drills and grinders. The QIC 15US has a wide range of connections available and it is interchangeable with US 3/8" standard nipples. }# ; One-hand operation. zStrong and durable. zMain market: Global. z z
Q
Technical Data
Flow chart. QIC 15US and NIP 15US
? #; + * ¥Y } ; '' ' ¥Y Max working pressure 10 bar !'JJ
0.70
0.60 0.50
0.40 0.30
0.20 0.10 0.00 0.00
10.00
20.00
30.00
40.00
50.00
& K MP
QIC 15US and NIP 15US, 22 l/s
; ` Coupling QIC 15US
Size Ordering No.
mm
in
Connection type
Size
Nipple NIP 15US
Ordering No.
mm
in
3/8 1/2 * 3/4
H – Hose
H13 & H20
8202 1308 02 8202 1308 20 8202 1308 03
12.5 1/2 & * 19 3/4
H – Hose
H10 H13 & H20
8202 1215 40 8202 1215 41 8202 1215 42 8202 1215 43
10 12.5 & 19
M – Male
M10 M15 ?'
8202 1308 10 8202 1308 11 ''&`&'
3/8 BSP 1/2 BSP `" Y
M – Male
M08 M10 ?&* M20
8202 1215 44 8202 1215 45 ''&'&* 8202 1215 47
1/4 BSP 3/8 BSP &'" Y 3/4 BSP
F10 F15 F20
8202 1308 13 8202 1308 14 8202 1308 15
3/8 BSP 1/2 BSP 3/4 BSP
F – Female
F10 F15
8202 1215 52 8202 1215 53
3/8 BSP 1/2 BSP
F – Female
Air Line Accessories 299
Air Line Accessories
Connection type
ErgoQIC 08AR
Quick Couplings
ARO standard ErgoQIC 08AR The ErgoQIC 08AR is a full flow quick coupling with no air restriction inside the coupling suitable for assembly tools and small drills. Upgrading any air system } ~_J>
Q Q+ ++ K
; Ergonomic design, small size and low weight. zStrong and durable. zSafety feature according to EN 983 / ISO 4414. zMain market: Global. z z
Q
Flow chart. ErgoQIC 08AR and NIP 08AR
Technical Data ? #; + & * ¥Y } ; &' ' ¥Y ? # L & !&J J
0.50
0.40
0.30
0.20
0.10
0.00 0.00
5.00
10.00
15.00
20.00
& K MP
ErgoQIC 08AR and NIP 08AR, 12 l/s
; `
Air Line Accessories
Connection type
Coupling ErgoQIC 08AR
Size Ordering No.
mm
in
& *& 3/8 1/2
Connection type
H – Hose
H08 & H13
''&& ''&&& ''&&' ''&&`
` 10 12.5
M – Male
M08 ?& ?&*
''&& ''&&* ''&&
1/4 BSP `" Y &'" Y
MT – Male taper thread
F – Female
F08 F10
''&& ''&&
1/4 BSP 3/8 BSP
F – Female
300 Air Line Accessories
H – Hose
Size
Nipple NIP 08AR
Ordering No.
mm
in
H08 H10 H13
''&' ''&'& ''&'' ''&'`
` 8 10 12.5
` 1/2 5/8 3/4
? ?& ?&*
''&' ''&'* ''&'
&" Y `" Y &'" Y
K K& K&*
''&' ''&' ''&'
1/4 BSP 3/8 BSP 1/2 BSP
Quick Couplings
ErgoQIC 10AC
Atlas Copco standard EU ErgoQIC 10AC The ErgoQIC 10AC is a full flow quick coupling with no air restriction inside the coupling suitable for assembly tools, drills and small grinders. Upgrading any air system with ErgoQIC 10AC will give Q+ +! + K
; Ergonomic design, small size and low weight. zStrong and durable. zSafety feature according to EN 983 / ISO 4414. zMain market: Nordic, Benelux and Italy. z z
Q
Technical Data
Flow chart. ErgoQIC 10AC and NIP 10
? #; + ' * ¥Y } ; & ' ¥Y ? # L & !&J J
0.60 0.50 0.40 0.30 0.20 0.10 0.00 0.00
5.00
10.00
15.00
20.00
25.00
& K MP
ErgoQIC 10AC and NIP 10, 17 l/s
; ` Coupling ErgoQIC 10AC
Size Ordering No.
mm
in
Connection type
Size
Nipple NIP 10
Ordering No.
mm
in
H – Hose
H08 H10 H13
8202 1202 11 8202 1202 94 8202 1202 29 8202 1202 34
` 8 10 12.5
` 1/2 5/8 3/4
H – Hose
H08 H10 H13
8202 1109 01 8202 1109 02 8202 1109 03
*& 10 3/8 12.5 1/2
M – Male thread
M08 ?& M15
8202 1109 05 ''&& 8202 1109 07
1/4 BSP `" Y 1/2 BSP
M – Male thread
? ? M10
''&''` 8202 1202 45 8202 1202 52
&" Y 1/4 BSP 3/8 BSP
F – Female
F08 F10 F15
8202 1109 09 8202 1109 10 8202 1109 11
1/4 BSP 3/8 BSP 1/2 BSP
MT – Male taper thread
? MT10 MT15
''&'' 8202 1202 78 8202 1203 02
1/4 BSPT 3/8 BSPT 1/2 BSPT
F – Female
K F10
''&'' 8202 1202 87
1/4 BSP 3/8 BSP
Air Line Accessories 301
Air Line Accessories
Connection type
QIC 10 and NIP 10
Quick Couplings
Atlas Copco standard EU QIC 10 The QIC 10 is a small quick coupling suitable for assembly tools and drills. The QIC 10 can withstand extremely rough handling in tough applications. ; Strong and durable. zOne-hand operation. zMain market: Europe and Australia. z z
Q
Technical Data
Flow chart. QIC 10 M10 and NIP 10 M10
? #; + ' * ¥Y } ; &* ' ¥Y ? # L & !'JJ
0.6 0.5 0.4 0.3 0.2 0.1 0 0
5
10
15
20
25
& K MP
Air Line Accessories
QIC 10 and NIP 10, 15 l/s
; `
a
Size
Connection type
Coupling QIC 10
Ordering No.
mm
in
HZ
H10 H13
''&`'' ''&`'& 8202 1302 28 8202 1302 34
` 10 12.5
& *& 3/8 1/2
MZ?
? ?&
''&`'` ''&`'
MT – Male taper thread
MT15
FZK
K
For hoses longer than 3 meters.
302 Air Line Accessories
Connection type
Nipple NIP 10
Size Ordering No.
mm
in
HZ
H10 H13
''&''&& ''&'' 8202 1202 29 8202 1202 34
` & *& 10 3/8 12.5 1/2
&" Y `" Y
SH – Safety Hose a
SH10
''&'`& ''&'`` 8202 1203 28
` & *& 10 3/8
8202 1302 51
1/2 BSPT
MZ?
? M08 M10
''&''` 8202 1202 45 8202 1202 52
&" Y 1/4 BSP 3/8 BSP
''&`'
&" Y
MTZ?
? MT10 MT15
''&'' 8202 1202 78 8202 1203 02
&" Y 3/8 BSPT 1/2 BSPT
FZK
K F10
''&'' 8202 1202 87
&" Y 3/8 BSP
Quick Couplings
QIC 10S and NIP 10
Atlas Copco standard EU QIC 10S QIC 10S safety coupling is suitable for assembly tools and drills. The QIC 10S is strong and durable and interchangeable with the QIC 10 coupling. ; One-hand operation. zSafety feature according to EN 983 / ISO 4414. zMain market: Europe and Australia. z z
Q
Technical Data
Flow chart. QIC 10S M10 and NIP 10 M10
? #; + '` * ¥Y } ; & ' ¥Y ? # L & !'JJ
0.60 0.50 0.40 0.30 0.20 0.10 0.00 0
5
10
15
20
l/s
25
& K MP
QIC 10S and NIP 10, 14 l/s
; `
HZ
M – Male thread
a
Size
Coupling QIC 10S
Ordering No.
mm
H10 H13
''&`' ''&`'& 8202 1302 33 8202 1302 39
` 10 12.5
M08 ?& M15
8202 1302 43 ''&`'* 8202 1302 81
1/4 BSP `" Y 1/2 BSP
in
Connection type
Size
Nipple NIP 10
Ordering No.
H10 H13
''&''&& ''&'' 8202 1202 29 8202 1202 34
` & *& 10 3/8 12.5 1/2
SH – Safety hose a
SH10
''&'`& ''&'`` 8202 1203 28
` & *& 10 3/8
& HZ *& 3/8 1/2
mm
in
MT – Male taper thread
MT15
8202 1302 58
1/2 BSPT
MZ?
? M08 M10
''&''` 8202 1202 45 8202 1202 52
&" Y 1/4 BSP 3/8 BSP
F – Female
F08 F10
8202 1302 73 8202 1302 74
1/4 BSP 3/8 BSP
MT – Male taper thread
? MT10 MT15
''&'' 8202 1202 78 8202 1203 02
&" Y 3/8 BSPT 1/2 BSPT
FZK
K F10
''&'' 8202 1202 87
&" Y 3/8 BSP
For hoses longer than 3 meters.
Air Line Accessories 303
Air Line Accessories
Connection type
QIC 15 and NIP 15
Quick Couplings
Atlas Copco standard EU QIC 15 The QIC 15 quick coupling is suitable for assembly tools, grinders and drills. The QIC 15 can withstand extremely rough handling in tough applications. }# + ; Strong and durable. zOne-hand operation. zMain market: Europe. z z
Q
Flow chart. QIC 15 M15 and NIP 15 F15
Technical Data ? #; + * ¥Y } ; ` ' ¥Y Max working pressure 10 bar !'JJ
0.6 0.5 0.4 0.3 0.2 0.1 0 0
10
20
30
40
50
& K MP
QIC 15 and NIP 15, 30 l/s
; `
Air Line Accessories
Connection type
Size
Coupling QIC 15
Ordering No.
mm
in
Nipple NIP 15
Ordering No.
& H13 &
''&'*&` ''&'*'' ''&'*&&& 8202 1251 29 ''&'*&`
` & *& & ` 12.5 1/2 & *
SH10 SH13 &
8202 1203 44 8202 1203 51 ''&'`
10 12.5 &
mm
in
H – Hose
H10 &` &
8202 1304 00 ''&`& ''&`'
10 3/8 &'* &' & *
HZ
M – Male thread
M08 M10 ?&*
8202 1304 34 8202 1304 42 ''&`*
1/4 BSP 3/8 BSP &'" Y
FZK
K&*
''&`
&'" Y
M – Male thread
M10 M15
8202 1251 45 8202 1251 52
3/8 BSP 1/2 BSP
MTZ?
? MT10 ?&*
''&'*& 8202 1251 78 ''&'*&
&" Y 3/8 BSPT &'" Y
F08 F10 F15
8202 1251 94 8202 1252 02 8202 1252 10
1/4 BSP 3/8 BSP 1/2 BSP
SH – Safety Hose a
F – Female thread
a
Size
Connection type
For hoses longer than 3 meters.
304 Air Line Accessories
3/8 1/2 *
Quick Couplings
QIC 15S and NIP 15
Atlas Copco standard EU QIC 15S The QIC 15S safety coupling is suitable for assembly tools, grinders and drills. The QIC 15S is easy to handle, strong and durable. }#
+ ; One-hand operation. zSafety feature according to EN 983 / ISO 4414. zMain market: Europe. z z
Q
Flow chart. QIC 15S M15 and NIP 15 F15
Technical Data ? #; + *' * ¥Y } ; `` ' ¥Y Max working pressure 10 bar !'JJ
0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 0.00
10.00
20.00
30.00
40.00
50.00
60.00
& K MP
QIC 15S and NIP 15, 33 l/s
; ` Size
Coupling QIC 15S
Ordering No.
mm
in
Nipple NIP 15
Ordering No.
& H13 &
''&'*&` ''&'*'' ''&'*&&& 8202 1251 29 ''&'*&`
` & 12.5 &
& *& ` 1/2 *
SH10 SH13 &
8202 1203 44 8202 1203 51 ''&'`
10 12.5 &
3/8 1/2 *
mm
in
H – Hose
H10 &` &
8202 1304 08 ''&`'` ''&```
10 3/8 &'* &' & *
HZ
M08 M10 ?&*
8202 1304 38 8202 1304 48 ''&` `
1/4 BSP 3/8 BSP &'" Y
F15
8202 1304 74
1/2 BSP
M – Male thread
M10 M15
8202 1251 45 8202 1251 52
3/8 BSP 1/2 BSP
MTZ?
? MT10 ?&*
''&'*& 8202 1251 78 ''&'*&
&" Y 3/8 BSPT &'" Y
F08 F10 F15
8202 1251 94 8202 1252 02 8202 1252 10
1/4 BSP 3/8 BSP 1/2 BSP
M – Male thread
F – Female thread
SH – Safety Hose a
F – Female thread
a
Size
Connection type
For hoses longer than 3 meters.
Air Line Accessories 305
Air Line Accessories
Connection type
ErgoQIC 10 ASIA and NIP 10 ASIA
Quick Couplings
ASIA standard ErgoQIC 10 ASIA } ~_J& _
; ! pling with no air restriction inside the coupling. It is suitable for assembly tools, drills and grinders. Upgrading any air system with ErgoQIC 10 ASIA will Q Q+ ! ++ }#
; Strong and durable. zMinimized connection force. zSafety feature according to EN 983 / ISO 4414. zMain market: Asia, Italy. z z
Q
Flow chart. ErgoQIC 10 ASIA and NIP 10 ASIA
Technical Data ? #; + `* * ¥Y } ; '' ' ¥Y ? # L & !&J J
ΔP bar 0.5 0.4 0.3 0.2 0.1 0.0 0
5
10
15
20
25
30
35
l/s
& K MP
Air Line Accessories
ErgoQIC 10 ASIA and NIP 10 ASIA, 22 l/s
; ` Size
Connection type
Coupling ErgoQIC 10 ASIA
Ordering No.
HZ
H08 H10 H13
''&& ''&&& 8202 1104 02 8202 1104 03
MT – Male taper thread
MT08 ?& MT15
FT – Female taper thread
FT08 FT10 FT15
` Air Line Accessories
Size
Connection type
Nipple NIP 10 ASIA
Ordering No.
mm
in
` & *& 10 3/8 12.5 1/2
HZ
H08 H10 H13
''&''&* ''&''& 8202 1202 17 8202 1202 18
` 10 12.5
& *& 3/8 1/2
8202 1104 05 ''&& 8202 1104 07
1/4 BSPT `" Y 1/2 BSPT
MTZ?
? ? MT10 MT15
''&''& ''&''' 8202 1202 21 8202 1202 22
&" Y &" Y 3/8 BSPT 1/2 BSPT
8202 1104 09 8202 1104 10 8202 1104 11
1/4 BSPT 3/8 BSPT 1/2 BSPT
FT – Female taper thread FT08 FT10 FT15
8202 1202 23 8202 1202 24 8202 1202 25
1/4 BSPT 3/8 BSPT 1/2 BSPT
mm
in
Quick Couplings
QIC 10 ASIA and NIP 10 ASIA
ASIA standard QIC 10 ASIA The QIC 10 ASIA quick coupling is suitable for assembly tools, drills and small grinders. The QIC 10 ASIA has a wide range of connections available and it is interchangeable with asia standard nipples. ; One-hand operation. zStrong and durable. zMain market: Asia. z z
Q
Technical Data
Flow chart. QIC 10 ASIA and NIP 10 ASIA
? #; + ' * ¥Y } ; &` ' ¥Y Max working pressure 10 bar !'JJ
0.80 0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 0.00
5.00
10.00
15.00
20.00
25.00
& K MP
QIC 10 ASIA and NIP 10 ASIA, 13 l/s
; ` Coupling QIC 10 ASIA
Size Ordering No.
mm
in
Size
Connection type
Nipple NIP 10 ASIA
Ordering No.
mm
in
& *& 3/8 1/2
HZ
H10 H13
''&`'* ''&`' 8202 1302 87 8202 1302 88
` & *& 10 3/8 12.5 1/2
HZ
H10 H13
''&''&* ''&''& 8202 1202 17 8202 1202 18
` 10 12.5
MT – Male taper thread
MT08 MT10 MT15
8202 1302 89 8202 1302 90 8202 1302 91
1/4 BSPT 3/8 BSPT 1/2 BSPT
MTZ?
? MT08 MT10 MT15
''&''& 8202 1202 20 8202 1202 21 8202 1202 22
&" Y 1/4 BSPT 3/8 BSPT 1/2 BSPT
FT – Female taper thread
FT08 FT10 FT15
8202 1302 92 8202 1302 93 8202 1302 94
1/4 BSPT 3/8 BSPT 1/2 BSPT
FT – Female taper thread
FT08 FT10 FT15
8202 1202 23 8202 1202 24 8202 1202 25
1/4 BSPT 3/8 BSPT 1/2 BSPT
Air Line Accessories 307
Air Line Accessories
Connection type
Claw Couplings CLAW couplings are made from dropforged, hardened steel which can withstand rough treatment and ensures a
Q The coupling head is the same for all sizes, which can therefore be freely combined. The recommended maximum working pressure is 10 bar. zLarge bore – machined surfaces give low air resistance and minimum pressure drop. zRobust claws – will withstand rough handling without deformation. zLocking lugs – precision-made to provide a reliable lock. zSpecial rubber packings – resistant to oil and temperature changes. Max. temperature 80oJ& oK zPacking seats – lathe-turned grooves ensure a leak-proof seal. zCouplings are zinc-plated and thus effectively treated against corrosion.
CLAW
Flow chart. For 2 pieces of CLAW ΔP bar 0.20 0.15 0.10 0.05 0 0
50
100
150
250
200
300 l/s
& K M
CLAW Connection type
mm
in
Bore B, mm
H10 H13 & H20 H25
` 9000 0309 00 9000 0310 00 `&& 9000 0312 00 9000 0313 00
` 10 12.5 & 19 25
& 3/8 1/2 * 3/4 1
* 8.0 10.5 &`* 17.0 22.0
LNHZ{L
{$& {$&` {$& {$' {$'*
' '& '' '` '
& &'* & & '*
` &' * ` &
&* &`* & ' ''
M – Male thread
M10 M15 M20 M25
9000 0300 00 9000 0301 00 9000 0302 00 9000 0303 00
3/8 BSP 1/2 BSP 3/4 BSP 1 BSP
11.2 14.8 19.0 25.5
F – Female thread
F10 K&* K' F25
9000 0304 00 `* ` 9000 0307 00
3/8 BSP &'" Y `" Y 1 BSP
15.0 & ' 25.0
Air Line Accessories
Protection cover for CLAW couplings
a
Size Ordering No.
HZ
Coupling CLAW
9000 0314 00
}# L J{
K+ ? K K{$& !&` !& K{$' !'*
oJ &'oJ a &* 'oJ `&'oJ a
+ L
`&
Viton-green.
308 Air Line Accessories
'*
BAL, BAL-1A
Ball Valves
BAL and BAL-1A The Atlas Copco valves BAL and BAL-1A are both suitable for air, water and many other liquids and gases due to the choice of material. z Silicone-free grease – Both are lubricated with silicone-free grease which is important when spray-painting. z Maximum through flow – Full bore valve to DIN standards. z Housing and ball made of chromeplated hot-stamped brass MS 58. z Handle of enamelled aluminum. BAL – with nitrile rubber seals BAL valves can be used in all settings between fully open and fully closed. The balls and the seals can be replaced without the body being removed from the piping.
Technical data BAL ? # L & Working temperature range: -20 oC to oC. BAL-1A Maximum working pressure:& "{!& * #& &oJ Working temperature range: -30 oC to 'oJ"{!& * 'oC max. working pressure is reduced to 8
Model
BAL 08 BAL 10 "{&* BAL 20 "{'* "{!& "{!&& "{!&&* "{!&' "{!&'* "{!&`' "{!& "{!&*
Connection thread in BSP
Bore D mm
L mm
H mm
I mm
Ordering No.
1/4 3/8 &' 3/4 & & ` &' ` & && &&' '
9.5 9.5 &'* 19 '* & &* ' '* `' ` *
50 50 75 ` * & ` & & &'
41 41 ` 55 *` * * ` &`
! ! ` ` &'' &* &* &`
8202 0301 05 8202 0302 04 ''``` 8202 0304 02 ''`*& ''`` ''`&& ''`' ''`` ''`* ''`*' ''` ''`
Dimensions I
H
H
D
D L
L
@
Air Line Accessories
%\; Intended for operating either fully open or fully closed.
X&=
Air Line Accessories 309
Swivel Connectors
MultiFlex
MultiFlex Swivel Multi-directional connector The MultiFlex swivel is an ingenious multi-directional connector. Connect your tool and the hose will stay in the ideal position however much you and the tool move around. The MultiFlex bends `
the hose stays straight. It takes the effort out of working in those cramped spaces. What’s more, the hose feels almost weightless and it reduces hose wear. It’s the magic of MultiFlex – a marriage of ergonomic thinking and ingenious design. Ergonomic. Reduces hose wear. z ; + z Minimum pressure drop. z Strong and durable. z Cover made of EPDM. z z
a
Model
Max rec. a l/s cfm
? K #&" Y ? K #&" Y ? K #`" Y ? K #&'" Y b MultiFlex 1/8" BSP b MultiFlex 1/4" BSP c MultiFlex 1/2" BSP
&' '* &' '* `' `' &' '* &' '* * &&
Thread Inlet female Outlet male Weight Length in in g mm
& & ` &' & & &'
& & ` &' & & &'
The pressure drop will be 0.2 bar at an inlet pres
b c
` ` &` &'* `'
Dia mm
' ' ' ' '* '* ' ' ' ' ` `
Ordering No.
''&`*& ''&`*' ''&`*'' ''&`*' ''&`* ''&`*& ''&`*
With cover. HIGH FLOW.
Flow chart MultiFlex 1/2" or 3/8"
MultiFlex 1/8" or 1/4" 90 degrees
90 degrees
0 40
0 80 0 70
[ Z
[ Z
0 30 0 25 0 20 0 15 0 10 0 05
0 60 0 50 0 40 0 30 0 20 0 10
0 00
0 00 0 00
5 00
10 00
15 00
20 00
25 00
30 00 35 00 40 00
45 00
0 00
5 00
10 00
: YZ
15 00
20 00
25 00
: YZ
MultiFlex HIGH FLOW 90 degrees 0 40
[ Z
Air Line Accessories
0 30 0 25 0 20 0 15 0 10 0 05 0 00 0 00
10 00
20 00
30 00
40 00
: YZ
310 Air Line Accessories
50 00
60 00
70 00
Fittings
Hose connection
Simple pressure clamps for PVC HOSES
Hose size
For CABLAIR
For PVC
One-lugged steel clamp mm
Ordering No.
Z – – – 10 Z &` – & – ' Z 25
Z – 03 * 08 – & Z 13 Z – Z Z –
*'!' 5.9- 7.0 7.0- 8.5 *!& !&& 11.3-13.3 12.8-14.8 &!& &*!& 18.0-20.3 ''!'' 22.0-24.8 '``!'` '*!` 29.8-33.1
` &''& 0347 0122 19 0347 0122 05 ` &'' ` &'' 0347 0122 08 0347 0122 09 ` &''& ` &''&& 0347 0122 12 ` &''&` 0347 0122 14 ` &''&* ` &''& 0347 0122 22
Medium pressure clamps for PVC HOSES
For CABLAIR
For PVC, POLUR
Medium clamp worm drive mm
Ordering No.
Z Z Z Z & ' Z '* Z Z Z
Z & Z &` & ' '* Z Z Z
!& &&!& &&!& &`!' &*!' &!' ''!`' '!` `'! `!* *!*
` &' ` &` ` &` ` & ` &* ` & ` & ` & ` &&& ` &&' ` &&`
3.2 * ` 3.2 ` 10 10 12.5 12.5 & 20 20 '*
in
Ordering No.
1/8 `& & 1/8 & *& 3/8 3/8 1/2 1/2 * 3/4 3/4 &
9000 0523 00 &`& ' 9000 0524 00 '& & &* 9000 0247 00 9000 0242 00 9000 0248 00 9000 0243 00 ' 4150 0429 00 9000 0245 00 '
For couplings with male parallel thread
Fiber gasket between material and nipple Ordering No.
?* &" Y &" Y `" Y &'" Y `" Y &" Y
* * & * * ' * * * * * *`*& * *'` * *`
Reducing nipple in brass
For TURBO
For RUBAIR
Medium clamp worm drive mm
Ordering No.
Z &` & Z ' Z
& &` & Z '
&&!& &`!' &*!' &!' ''!`' '!`
` &` ` & ` &* ` & ` & ` &
Heavy-duty pressure clamps for RUBBER HOSES
mm
1/8 BSP &" Y &" Y 1/4 BSP &" Y &" Y 1/4 BSPT 3/8 BSPT 3/8 BSPT 1/2 BSPT &'" Y 1/2 BSP 3/4 BSPT &" Y
Gaskets
Medium pressure clamps for RUBBER HOSES
Thread in
Female thread in
Male thread in
Ordering No.
1/4 BSP 3/8 BSP 1/2 BSP
1/8 BSP 1/4 BSP 3/8 BSP
9721 4000 94 9721 4000 92 9721 4000 93
Swivels
For TURBO
For RUBAIR
Heavy-duty clamp mm
Ordering No.
– ' Z –
– & ' 25
22.0-25.0 '*!' '!`' 34.0-38.0
9000 0194 00 &* & 9000 0197 00
Air inlet
Air outlet Male BSP
*&
&
Max Swivel bend from centre line
`¦
Ordering No.
'&`&`
>
; #&
Air Line Accessories 311
Air Line Accessories
Male thread – hose nipple
Fittings Hose connection with clamp nut and spring guard
1 1
Bushing Male thread – female thread
2
Male thread in
Female thread in
Ordering No.
1/4 BSP 3/8 BSP &'" Y 1/2 BSP `" Y 1 BSPT
1/8 BSP 1/4 BSP &" Y 3/8 BSP &'" Y 3/4 BSP
9090 0799 00 9090 0798 00 & 9090 0797 00 9090 0795 00
1
Hose diameter Outside/Inside mm
Male thread in
Ordering No.
10/8 a 10/8 a &' 12/10 b 15/12.5 c
1/4 BSP 3/8 BSP &" Y 3/8 BSP 1/2 BSP
9721 4002 89 9721 4002 90 '& 9721 4000 88 9721 4000 89
Male threaded hose nipple with clamp nut should be used with female threaded quick couplings.
Double connection Male taper thread – male taper thread
Clamp nut, brass
2
From thread in
To thread in
Ordering No.
1/8 BSPT 1/8 BSPT 1/4 BSPT 1/4 BSPT 3/8 BSPT 3/8 BSPT &'" Y 1/2 BSPT 3/4 BSPT 3/4 BSPT 1 BSPT
1/8 BSPT 1/4 BSPT 1/4 BSPT 3/8 BSPT 3/8 BSPT 1/2 BSPT &'" Y 3/4 BSPT 3/4 BSPT 1 BSPT 1 BSPT
9090 0100 00 9090 0110 00 9090 0120 00 9090 0130 00 9090 0140 00 9090 0150 00 & 9090 0170 00 9090 0180 00 9090 0190 00 9090 0200 00
Spring guard in steel
Hose diameter Outside/Inside mm
Ordering No.
10/8 a 12/10 b 15/12 c
9721 4002 88 9721 4000 91 9721 4002 85
The spring guard should be used with the clamp nut above. a
CABLAIR 08
b
c
CABLAIR 10
CABLAIR 13
Manifolds 3/8 inlet on each side, 1/4 outlets for couplings
Double adjustable connection Male thread – male thread From thread in
&'" Y
To thread in
&'" Y
Thread Ordering No.
Air Line Accessories
Outlet in
Number of outlets
Ordering No.
3/8 BSP 3/8 BSP `" Y
1/4 BSP 1/4 BSP &" Y
4 5
9090 0201 00 9090 0201 01 '&'
Manifolds
Sealing rings for double adjustable connection
3/8 inlet on each side, 1/4 outlet on both sides for couplings
For coupling with male thread in
Spare rubber sealing ring for adjustable connections Ordering No.
1/2 BSP 1 BSP
9090 0884 00
312 Air Line Accessories
Inlet in
Thread
Inlet in
Outlet in
Number of outlets
Ordering No.
3/8 BSP `" Y 3/8 BSP 3/8 BSP
1/4 BSP &" Y 1/4 BSP 1/4 BSP
4 8 10
9090 0201 10 '&&& 9090 0201 12 9090 0201 13
Fittings
Y-connections Pipe tee
2 female outlets and 1 male inlet
Model
KK? F/F/M10 F/F/M15
Female thread in
Male thread in
Ordering No.
Model
&" Y 3/8 BSP 1/2 BSP
&" Y 3/8 BSP 1/2 BSP
'& 9090 0201 87 9090 0201 85
F08 F10 F15 F20 F25
Female threads in
Ordering No.
1/4 BSP 3/8 BSP 1/2 BSP 3/4 BSP 1 BSP
9090 0201 51 9090 0201 53 9090 0201 50 9090 0201 52 9090 0201 54
Branch tee
Model
F08 F10 F15
Female thread in
Ordering No.
Model
1/4 BSP 3/8 BSP 1/2 BSP
9090 0201 21 9090 0201 22 9090 0201 20
'#K&#? '#K&&#?& '#K&*&#?&* '#K'&#?' '#K'*&#?'*
Female thread in
Male thread in
Ordering No.
&" Y `" Y &'" Y `" Y &" Y
&" Y `" Y &'" Y `" Y &" Y
'&& '&` '& '&' '&
Cross
Run tee
3 female threads and 1 male thread
2 female outlets and 1 male inlet
Model
3xF08 1xM08 3xF10 1xM10 3xF15 1xM15
Female thread in
Male thread in
Ordering No.
Model
1/4 BSP 3/8 BSP 1/2 BSP
1/4 BSP 3/8 BSP 1/2 BSP
9090 0201 31 9090 0201 32 9090 0201 30
F08/M08/F08 F10/M10/F10 F15/M15/F15
Pipe elbow
Model
F08 F10 F15 F20 F25
Female thread in
Male thread in
Ordering No.
1/4 BSP 3/8 BSP 1/2 BSP
1/4 BSP 3/8 BSP 1/2 BSP
9090 0201 71 9090 0201 72 9090 0201 70
Hex head plug
Female thread in
Ordering No
1/4 BSP 3/8 BSP 1/2 BSP 3/4 BSP 1 BSP
9090 0201 40 9090 0201 43 9090 0201 41 9090 0201 42 9090 0201 44
Model
M08 M10 M15 M20 M25
Male thread in
Ordering No.
1/4 BSP 3/8 BSP 1/2 BSP 3/4 BSP 1 BSP
9090 0201 81 9090 0201 84 9090 0201 80 9090 0201 83 9090 0201 82
Air Line Accessories 313
Air Line Accessories
2 female outlets and 1 male inlet
Pipe cross
Blow Protector ! surized hose, the hose starts blowing compressed air in an uncontrolled way. ; thus minimizing the risk of injuries to personnel and damage to the workpiece or the surroundings. The selection parameters are the air pressure and the air flow. For proper function the air pressure should be set at tool. The air flow is determined by the air consumption of the tool and the hose length.
BLOCK When working with impact wrenches and pulse tools care must be taken in the choice of blow protector. The value of air flow under full load must be increased by 50% when selecting a blow protector for impact wrenches and pulse tools as there will otherwise be a risk of shut-off when free running. BLOCK has automatic reset. When the air is switched on again the valve in BLOCK opens and is automatically reset.
BLOCK
First hose
Selection table using standard hoses ; es must all be within the recommended range in order to choose the correct blow protector. The second hose is only used when hoses longer than 20 m are used. The second hose will always be 20 m
length. ? # L |&
Second hose
First hose
Second hose
l/s
m
mm
!* !* 0- 8 ! 0-10 0-10 0-14 !& !&* !'* !'* 0-35 !`* 0-35 ! ! ! ! !
&!* !& 1- 5 !& 1-10 11-20 1- 5 !& &&!' &!* !& 1- 5 !& 11-20 &!& &!& &! !' &!'
` 8 & 10 12.5 10 &` & &'* & 12.5 & 19 & & & '* '*
m mm
0 0 0 0 0 0 ' '
Z Z – Z – – – Z Z Z Z – Z – Z '* '* '* '*
Shut off l/s
&` 13 &` 13 13 18 & `' `' `' 45 * 45 * *
Female thread in
Ordering No.
& & 1/4 & 1/4 1/4 3/8 ` ` ` ` 1/2 &' 1/2 ` ` & & &
''&* ''&*' 8202 0100 52 ''&*' 8202 0100 52 8202 0100 52 8202 0100 54 ''&* ''&* ''&* ''&* 8202 0100 58 ''&* 8202 0100 58 ''& ''& ''&' ''&' ''&'
Female
in
Ordering No.
& & & & 1/4 1/4 1/4 1/4 & 3/8 `
''&* ''&* ''&* ''&* 8202 0100 52 8202 0100 52 8202 0100 52 8202 0100 52 ''&*' 8202 0100 54 ''&*
Product
"{J { "{J BLOCK 08H "{J BLOCK 08H BLOCK 08H BLOCK 10L "{J &{ "{J & "{J & "{J & BLOCK 15H "{J &* BLOCK 15H "{J ' "{J ' "{J '* "{J '* "{J '*
BLOCK
&
Air Line Accessories
Spiral hose
Selection table when using spiral hoses and hose balancers The airflow, spiral hose and hose balancer must all be within recommended range in order to choose the correct BLOCK blow protector. The second hose, only used when &
a maximum length of 5 meter. The second hose should be placed between the BLOCK and the FRI unit.
314 Air Line Accessories
Spiral hose or balancer l/s
! ! ! ! 0- 8 0- 8 0- 8 0-11 !&& 0-15 !'
Model
Y_!` >_{` Y_& Y_'{ HRIL 4 SPI 09-3 SPI 2M SPI 2S Y_'{ SPI 3M Y_`
m mm
'* & ' 1.1 2.5 4.0 3.0 4.0 `
Z – 9 8 8 && 11 &&
# l/s
` ` ` ` 14 14 14 14 & 19 `'
Product
"{J { "{J { "{J { "{J { BLOCK 08H BLOCK 08H BLOCK 08H BLOCK 08H "{J BLOCK 10L "{J &
Introduction – Hoses
Pressure drop diagram for straight hoses
\]
Pressure drop diagram for hoses _
185 150
125 100 25
Example The tool has an air consumption of 10 l/s and the application requires a hose length of 7 m. These two values have a cross point slightly under the 10 mm size hose (7 m of 10 mm hose gives a value # +&&_
50
20
16
;
Therefore a 10 mm hose will be suitable. 20 15
13
10 10
5
08
06 2
1.5 05 1 2
Inlet pressure 7 bar Pressure drop 0.2 bar Two hose nipples included
4
6
8
10
12
Air Line Accessories 315
Air Line Accessories
How to read the diagram: Look up the tools required air consump Use this value in the diagram . What length of hose do you need? Look at the diagram to see which hose size you need. Decide which type of hose you need, Atlas Copco Tools has seven different hoses covering all types of needs for pneumatic hand tools.
Hoses
CABLAIR, ESD
CABLAIR hoses #$\ @ :\ Cablair is made of high-strength, high performance PVC compound. The Cablair hose weighs 30-50% less and is
;# ! ventional PVC hoses. This ensures complete freedom of movement for operators of pneumatic hand tools in any working environment. Low weight. }# + ;# z Silicone free. z Ergonomic. z L !&*JJ z Applicable standards BS EN ISO '''&& " }$_ * ' z z
Hose inside dia
Air Line Accessories
a
Model
mm
in
J"{_> CABLAIR 08 CABLAIR 10 J"{_>&` J"{_>& CABLAIR 20 CABLAIR 25
8 10 &'* & 19 25
& 1/3 2/5 &' * 3/4 1
}# ;# Antistatic. z Silicone free. z Testing in accordance with " '*& &&' z L !&*JJ z Applicable Standards BS EN ISO '''&& " }$_ * ' BS EN ISO 8031:2009
Model
z
`& Air Line Accessories
J"{_>} @ J"{_>} @ J"{_>} @& CABLAIR ESD 13 a
* 11 13 & '& 24 31.5
With a safety factor of 3 at 20oC (at the max temp oC the working pressure should be reduced +*<
CABLAIR ESD @ @ J } @
+ use within the computer manufacturing industry. The hose possesses properties which enable ESDS (electrostatic sensiQ Q area with a low risk level, as a result of electrostatic discharge. In addition to a known demand in the computer industry, it is expected that potential exists in the electronics, radio and communication fields. The connection device must be earthed/grounded. z
Max Hose outside working Max rec. dia pressure a b mm bar l/s
Hose inside dia mm in
& *& & ` 13 1/2
& 14 12 && 8 7 b
With a safety factor of 3 at 20oC (at the max temp oC the working pressure should be reduced +*<
Ordering No.
&' 1.7 2.1 ` * 5.8 10.4
9093 0035 11 9093 0035 41 9093 0035 71 9093 `& 9093 ``& 9093 `& 9093 `&
The pressure drop will be 0.2 bar on a hose length of 5 m.
Max Hose outside working dia pressure a mm in bar
&& & &' &' & & 18 23/32
7.5 13 '& ` 75 125
Weight per 30 m coil kg
& 7
Weight Max rec. per )> ! l/s kg
* &` 21
'` '* ' & 4.41
Ordering No.
8202 *& 8202 0501 08 8202 0501 10 8202 0501 13
PVC, POLUR
Hoses
PVC hoses Strong PVC hose for heavy-duty applications PVC hose has high resistance to abrasion, which makes it the ideal hose for tough working environments such as workshops, factories, garages, etc. It is mainly recommended for indoor use. Long service life. z Pliable. z Transparent. z L !&*JJ z Applicable Standards BS EN ISO '''&& " }$_ * ' z
Hose inside dia
a
Model
mm
in
PVC 03 YJ* YJ YJ PVC 10 PVC 13 YJ& PVC 20 YJ'*
3.2 * ` 10 12.5 & 19 '*
1/8 `& & *& 3/8 1/2 * 3/4 &
Max Hose outside working dia pressure a mm bar
7 && &' 14 18 '' 25 `'
With a safety factor of 3 at 20oC (at the max temp oC the working pressure should be reduced +*<
20 & & & 14 13 &' 10 & b
Max rec. b l/s
Weight per 30 m coil kg
Ordering No.
0.7 '& * 13 21 ` 75 &'*
1.4 & '* ' 3.7 5.9 ' 8.3 &'*
9093 0037 21 `` *& `` & ``&& 9093 0038 41 9093 0038 71 ``& 9093 0039 31 ``&
The pressure drop will be 0.2 bar on a hose length of 5 m.
POLUR High resistant polyurethane hose Polur hose is the most environmentally friendly solution. It has high resistance to abrasion and it is oil resistant. Polur hose has a much longer lifetime than PVC hoses. Polur is ideal in tough working conditions such as workshops, factories, garages, shipyards and construction ;# + Q degrees. Polur is recommended for indoor and outdoor use. Oil resistant. Flexible. z Long service life. z L !`JJ z
Hose inside dia Model
mm
Y{^> Y{^>& Y{^>&`
*& & ` &` &'
in
Hose Max working Max rec. outside dia pressure a b mm bar l/s
&' & &
' & &`
a
With a safety factor of 3 at 20oJ # oC L +*<
b
The pressure drop will be 0.2 bar on a hose length of 5 m, including 2 nipples and at an inlet pressure of 7 bar.
* &` '&
Weight per 25 m coil kg
'' '*
Ordering No.
''& '''& ''`&`
Air Line Accessories 317
Air Line Accessories
z
Hoses
TURBO, RUBBER
TURBO #$\ @ # Q ;#! ible use both indoor and outdoor. The hose weighs 30-40% less than conventional rubber hoses, making it ideal for foundries, shipyards, engineering workshops and construction sites. Turbo hose is oil resistant. Extremely low weight. ;# z Antistatic. z Grinding and welding spatter resistant. z L !`J J z z
Model
Hose inside dia mm in
TURBO 13 TURBO 13 TURBO & TURBO & TURBO '
13 13 & & '&
1/2 1/2 '` '` *
Hose outside dia mm
Max working pressure a bar
Max rec. b l/s
20 20 ' ' '
21 21 ` ` *
19 19 '' '' '
a
+ '¦J
b
The pressure drop will be 0.2 bar on a hose length of 5 m, including 2 nipples and at an inlet pressure of 7 bar.
Weight per 20 m coil 30 m coil kg kg
3.9 – Z *
– 5.9 Z ' Z
Ordering No.
9093 0057 91 9093 0057 93 `* `& `* `` `* &
RUBBER Durable reinforced extra thick heavy duty rubber hose The hose withstands rough handling and is suitable for the most demanding tasks in construction, mining, shipyards, foundries etc. The inner lining is black EPDM rubber, conductive to dissipate static electricity. Reinforcement with high tensile strength made of syntetic textile yarns. Durable. Antistatic. z Grinding and welding spatter resistant. z L !'*J J z
Air Line Accessories
z
Model
>^""}> >^""}> >^""}> >^""}> >^""}> >^""}> >^""}> >^""}> a b
318 Air Line Accessories
Hose inside dia mm in
` & &'* & ' ' '* '*
& ` &' * ` ` & &
Max Hose outside working Max rec. dia pressure a b mm bar l/s
&' & '' '* ` ` ` `
& & & & & & & &
&` '& ` * * &'* &'*
Length Weight m kg
` ` ` ` ` ' ` '
`* &'` &` &` &' ' &
Ordering No.
`'` `'` `'` `'` `' `'` `'& `'&`
+ * '¦J The pressure drop will be 0.2 bar on a hose length of 5 m, including 2 nipples and at an inlet pressure of 7 bar.
RUBAIR
Hoses
RUBAIR Durable reinforced heavy duty rubber hose Rubair hose is double reinforced to ful
Q+ + is recommended for indoor and outdoor use. Rubair hose is oil resistant. Durable. Antistatic. z Grinding and welding spatter resistant. z L !'JJ z z
& &'* & ' '*
` &' * ` &
& && '` ' `
Max working pressurea bar
Max rec. b l/s
Weight per 20 m coil kg
Ordering No.
& & & & &
&` '& ` * &'*
` & &&
'''& ''`&` ''& ''*' '''*
a
+ * '¦J
b
The pressure drop will be 0.2 bar on a hose length of 5 m, including 2 nipples and at an inlet pressure of 7 bar.
Air Line Accessories
Model
>^"_>& >^"_>&` >^"_>& >^"_>' >^"_>'*
Hose inside dia Hose outside dia mm in mm
Air Line Accessories 319
Spiral Hoses
SPI
SPI Elastic hose for vertical and horizontal applications SPI elastic spiral hose is ideal for air tools Q + # outlet. It is easily stretched and retracts immediately when released.When used with hand tools, its self-storage principle L; and out of the way of the operator. The SPI 1 and SPI 2 have ball bearing swiv
`
# Y_ SPI is the ideal hose in combination with a balancer. Self-retractable. z{ ;# zStrong and durable. zTubing material: Polyurethane (100% Y^> z ' zColour: Blue. zWorking pressure: 8 bar at 23ºC. zBurst pressure: 25 bar at 23ºC. z !J J z
Model
Y_& Y ! Y_& Y !? SPI 2SPSW-S SPI 2SPSW-M Y_' Y !{ Y_' Y !¡{ Y_` Y! Y_` Y!? Y_` Y!{ Y_` Y!¡{ SPI 4SP-XXL
Dimensions D a
B
Air Line Accessories
A
Hose Hose Max. inside outside rec. Working a range mm mm l/s m
320 Air Line Accessories
* * 8 8 && && && && 13
& & 12 12 &' &' & & & & 19
* 13 10 '* '' & &` 21
' 2 4 ' 10
*
(A) mm
(B) mm
Max Male spiral dia threads (C) (D) in mm mm BSP Ordering No.
* * 500 500 * * * * * * 500
&* `` 130 270 `* &* '* ` ** 850
&* &* 150 150 &* &* &* &* &* &* 500
Length
** ** 70 70 115
& & 3/8 3/8 ` ` ` ` ` ` 3/8
''* & ''* ` 8202 0508 75 8202 0508 77 ''* ''*& ''*' ''* ''* ''* 8202 0508 90
Productivity Kits Productivity kits boost productivity, extend tool lifetime and ensure minimum pressure drop. Each productivity kit includes ball valve, air preparation unit, and the couplings, hose and nipples needed for correct and safe installation of the tool. ¤ Q+ L ; the tool and whether the tool needs lubrication or not. You’ll be surprised how much the productivity kit improves the performance of the tool. Improves the performance of the tool. Fast and easy installation. zExtends tool lifetime. z z
Productivity kits for screwdrivers, drills and grinders
@
!
#$
%# & '
J
J
} ~_J } ~_J
$
''*& ''*&
J
} ~_J
''*
9 l/s 9 l/s
Cablair 8 mm Cablair 8 mm
ErgoQIC 08 ErgoQIC 08
Yes No
8202 0850 00 8202 0850 01
&
J &
} ~_J
''*
& &
J &
} ~_J >&
} ~_J&
''*` ''*&
23 l/s
Rubber 13 mm
ErgoQIC 10
Yes
8202 0850 14
23 l/s
Rubber 13 mm
ErgoQIC 10
Yes
8202 0850 15
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 02
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 11
35 l/s
Turbo 13 mm
ErgoQIC 10
Yes
8202 0850 17
35 l/s 35 l/s
Turbo 13 mm Turbo 13 mm
ErgoQIC 10 ErgoQIC 10
No Yes
8202 0850 04 8202 0850 13
&
} ~_J&
''*&'
&
J
$
''**
*
'
J
''*'
@
!
#$
9 l/s
Cablair 8 mm
ErgoQIC 08
Yes
8202 0850 35
&
Cablair 10 mm
ErgoQIC 08
Yes
''*`
& &
Cablair 10 mm Rubber 10 mm
ErgoQIC 08 ErgoQIC 10
Yes Yes
8202 0850 37 8202 0850 38
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 39
35 l/s
Turbo 13 mm
ErgoQIC 10
Yes
8202 0850 41
For small screwdrivers and small drills with 1/8" BSP air inlet ?_@_ K>@}~!J!& ?_@_ K>}~!J!&
For small screwdrivers and small drills with 1/4" BSP air inlet ?_@_ K>@}~!J
For screwdrivers and drills with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C08 MIDI Optimizer F/R EQ08-C08
For 1/2" drills and small nutrunners with 3/8" BSP air inlet ?_@_ K>@}~!J&
For 1/2" small nutrunners with 1/4" BSP air inlet ?_@_ K>@}~!J& ?_@_ K>@}~&!>&
For percussive tools and grinders with 3/8" BSP air inlet incl. whiphose MIDI Optimizer F/RD EQ10-R13-W
For percussive tools and grinders, incl. whiphose, no tool nipple included MIDI Optimizer F/RD EQ10-R13-W
For drills and nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-C13
For drills and nutrunners with 1/4" BSP air inlet MIDI Optimizer F/RD EQ10-C13-1/4
For grinders and nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-T13
For grinders and nutrunners with 1/2" BSP air inlet MIDI Optimizer F/R EQ10-T13 MIDI Optimizer F/RD EQ10-T13
For grinders with 1/2" BSP air inlet ?_@_ K>@}~&!&
For large Turbo grinders with 1/2" BSP air inlet ?¡_K>J!&
For large Turbo grinders with 1/2" BSP air inlet ?¡_K>@J!'
%# & '
For small impacts and pulse tools with 1/4" BSP air inlet MIDI Optimizer F/RD EP EQ08-C08
For 1/2" impact wrenches and pulse tools with 3/8" BSP air inlet MIDI Optimizer F/RD EQ08-C10
For 1/2" impact wrenches and pulse tools with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C10 MIDI Optimizer F/RD EQ10-R10
For impact wrenches and pulse tools with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-C13
For impact wrenches and pulse tools with 1/2" BSP air inlet MIDI Optimizer F/RD EQ10-T13
Air Line Accessories 321
Air Line Accessories
Productivity kits for impact wrenches and pulse tools
Pre-mounted Hose Kits Pre-mounted hose kits Atlas Copco hose kits provides an easy way to choose the right hose and coupling combination for pneumatic tools. Each kit is ready for immediate use without the need of assembly tools. z Correct combination hose – coupling. z Leak free hose connections. z Immediate use.
Hose kits Hose
Dia mm
Length m
J J J J Cablair Cablair Cablair Cablair Cablair Cablair Cablair Cablair Cablair Cablair Cablair Cablair Cablair PVC PVC Rubber Rubber Rubber Rubber Rubber Rubber Turbo Turbo Turbo
8 8 8 10 10 10 10 10 13 13 13 13 13 10 10 10 10 10 13 20 20 13 13 & & & & 20
* * * * 5 5 5 1.5 5 5 5 5 5 5 5 8.5 10 5 5 5 5 5 5 5 5 5 5 * * * & 20
Hose
Dia mm
Length m
Cablair Cablair Cablair Cablair PVC Rubber Rubber Rubber > >
10 10 10 10 10 10 10 13 & & &
0.7 1.5 1.5 0.7 0.7 0.7 0.7 0.7 * * *
Nipple
Coupling
} $_Y $_Y } $_Y& } $_Y& ErgoNIP 08 NIP 08 ErgoNIP 10 ErgoNIP 10 ErgoNIP 08 ErgoNIP 10 NIP 10US ErgoNIP 10 ErgoNIP 10 ErgoNIP 10 NIP 10US ErgoNIP 10 ErgoNIP 10 ErgoNIP 10 ErgoNIP 10 ErgoNIP 10 NIP 10US ErgoNIP 10 NIP 10US CLAW CLAW ErgoNIP 10 NIP 10US } $_Y& J{ $_Y&*^ } $_Y& CLAW
} ~_J } ~_J^ } ~_J& } ~_J& ErgoQIC 08 ErgoQIC 08US ErgoQIC 08 ErgoQIC 10 ErgoQIC 08 ErgoQIC 10 ErgoQIC 10US ErgoQIC 10 ErgoQIC 10 ErgoQIC 10 ErgoQIC 10US ErgoQIC 10 ErgoQIC 10 ErgoQIC 10 ErgoQIC 08 ErgoQIC 10 ErgoQIC 10US ErgoQIC 10 ErgoQIC 10US ErgoQIC 10 CLAW ErgoQIC 10 ErgoQIC 10US } ~_J& } ~_J& } ~_J&*^ } ~_J& ErgoQIC 10
Air inlet thread nipple
Ordering No.
! ! &" Y &" Y 1/4" BSP 1/4" BSP 1/4" BSP 1/8" BSP 3/8" BSP 1/4" BSP 3/8" BSP 3/8" BSP 1/4" BSP 1/2" BSP ! &'" Y ! ! -
''&&'& ''&&'& ''&& ''&&'& 8202 1182 02 8202 1182 21 8202 1180 77 8202 1182 25 8202 1182 03 8202 1182 05 8202 1182 17 8202 1180 30 8202 1180 79 8202 1182 10 8202 1182 18 8202 1182 20 8202 1182 15 8202 1180 18 8202 1180 31 8202 1180 20 8202 1182 23 8202 1180 43 8202 1182 24 8202 1180 24 8202 1180 29 8202 1180 22 8202 1182 19 ''&&` ''&&& ''&&''' ''&& 8202 1181 75
Air Line Accessories
Whip hose kits
322 Air Line Accessories
Nipple
Male thread
Ordering No.
ErgoNIP 10 ErgoNIP 10 ErgoNIP 10 ErgoNIP 08 ErgoNIP 08 ErgoNIP 10 ErgoNIP 10 ErgoNIP 10 } $_Y& J{ J{
1/4" BSPT 1/4" BSPT 3/8" BSPT 1/4" BSPT 3/8" BSPT 1/4" BSPT 3/8" BSPT 1/2" BSPT &'" Y &'" Y &'" Y
8202 1180 19 8202 1182 30 8202 1182 35 8202 1180 47 8202 1180 50 8202 1180 42 8202 1180 44 8202 1180 23 ''&&' ''&&` ''&&&*
HM Light, HM Flex
Hose Reels
HM LIGHT The HM Light has a composite casing and a highly wear and oil resistant PUR hose. The HM Light hose reel is recommended for small screwdrivers and small pulse tools. >Q Q ;# Light and compact. zKink resistant PUR-hose. zL !`¦J!¦J zMax working pressure is 20 bar. zInlet hose length: 0.9 m. z z
Dimensions 395 215
31
65
3Ø
10
230 65
Model
?{_[
Length m Hose
&
Y^>
Connection Hose Connection distribution inside dia inlet BSP hose BSP Weight mm in male male l/s kg Ordering No.
*&
&
&
*
''&&&
HM FLEX The HM FLEX has a high quality, compact steel casing and is recommended for small and medium screwdrivers, small and medium pulse tools, small drills, impact wrenches up to 1/2" size, small grinders and riveting and chipping hammers.
Dimensions 376 3 187 8
Model 32 2
10
10
341 5 18 5
18 5
L !`¦J!¦J Max working pressure: 20 bar. zInlet hose length: 1.5 m. z z
Connection Hose Connection distribution inside dia inlet BSP hose BSP Weight Length m Hose mm in male male l/s kg Ordering No.
?K{}¡[ HM FLEX 10
> PUR 10
*& 3/8
& 1/4
& 1/4
14
* 8.5
''&&&' 8202 1181 00
208 5
Air Line Accessories 323
Air Line Accessories
HM FLEX Grinding with spatter resistant rubber hose. z>Q Q ;# zStrong and durable. z
Hose Reels
HM Open Flex, HM Open Flex L
HM OPEN FLEX Hose reels in the HM Open Flex series have an open steel casing and 10 mm or 13 mm hose. HM Open Flex hose reels are recommended for screwdrivers, impact wrenches, pulse tools, drills, chipping and riveting hammers and grinders up to 1000 W. Kink resistant PUR hose or spatter resistant rubber hose. zFloor, wall or ceiling mounting. z>Q Q ;# zL !`¦J!¦J zMax working pressure: 20 bar. zInlet hose length: 1.5 m. z
Connection Hose Connection distribution inside dia inlet BSP hose BSP K Length m Hose mm in male male l/s kg Ordering No.
Model
HM OPEN FLEX HM OPEN FLEX HM OPEN FLEX
10 15 15
PUR PUR Rubber
10 10 10
?Y}$K{}¡{ & Y^> HM OPEN FLEX L 15 PUR HM OPEN FLEX L 15 Rubber
3/8 3/8 3/8
3/8 3/8 3/8
3/8 3/8 3/8
12 8 8
10.5 8202 1181 12 11 8202 1181 10 11 8202 1181 09
&` &' 13 1/2 13 1/2
&' 1/2 1/2
&' 1/2 1/2
& 14 14
&` ''&&&'' 14 8202 1181 20 14 8202 1181 14
Dimensions
562
HM OPEN FLEX L
0.2
163
260
134
163
134
22
324 Air Line Accessories
12 0
260
165
0.2
12 0
165
Air Line Accessories
2 8
328
532
HM OPEN FLEX
22
HM Flex L, HM Turbo, HM XL
Hose Reels
HM FLEX L The HM FLEX L, with a steel casing and high quality rubber hose, handles both air and water. The HM FLEX L is recommended for all screwdrivers, pulse tools, impact wrenches, drills, chipping and riveting hammers and grinders up to 1000 W. NBR rubber hose. Movable brackets for floor, wall and ceiling mounting. z ; + zL !`¦J!¦J zMax working pressure is 15 bar. zInlet hose length: 1 m. z z
Dimensions
490
220
Model ?K{}¡{
220
Length m Hose &
>
Connection Hose Connection distribution inside dia inlet BSP hose BSP Weight mm in male male l/s kg Ordering No. &'* &'
&'
&'
''
&
''&&&*
470
HM TURBO and HM XL The HM Turbo and HM XL have an open steel casing with 20 mm Turbo hose or 25 mm rubber hose. The HM Turbo and HM XL are recommended for use with high powered grinders. Spatter resistant hoses. }# + ; + zFloor, wall or ceiling mounting. z>Q Q ;# zL !`¦J!¦J zMax working pressure: 20 bar. z z
No hose, inlet coupling on casing.
Dimensions Model
?^>"
L
H
W
*
`
Model
HM Turbo ?¡{
Length m
Hose
20 &*
TURBO >
Connection Hose Connection distribution inside dia inlet BSP hose BSP K mm in male male l/s kg Ordering No.
20 '*
3/4 &
3/4 &
No thread $
50
42 8202 1181 30 ' ''&&&``
Air Line Accessories 325
Air Line Accessories
z
Hose Reels
HRIL
Hose reel balancer – HRIL Models in the HRIL range of hose reel balancers are specifically designed for use with small pneumatic hand tools. The integrated air hose and support cable ensure the work area is kept tidy and the tool is easy to control. zErgonomics – The retraction force over hose travel remains almost constant which minimizes load on the operator and ensures smooth operation. z + on the hose which allows the tool to be set at the optimum position. zThe retraction force is easily adjustable by means of a hand wheel on the rear casing (this can be removed if de zLong service life – The design features a rugged casing, self lubricating spin ` rotary inlet connector. z protection to prevent excessive bending around air connectors. zLow pressure drop – The HRIL balanc QQ+ ; ! tics.
Model
Max rec. Hose Capacity range a travel kg lb l/s m
kg
lb
>_{& >_{` >_{
'!* !&& *!& &&!`& !' &*!
&' &' &
' ' `&
`* ** *
&' & &
Weight
a
Q " Y& >_{& ?* " Y& >_{` " Y& " Y& >_{ " Y&
Dimensions B
Air Line Accessories
Optional Accessories
C
A
`' Air Line Accessories
Designation
Ordering No.
Safety chain
4391 4045 90
Max working Dimensions pressure A B C bar mm mm mm
& & &
Ordering No.
' &`' & ` ''` ' &`' & ` ''&& ' &`' & ` '''
COLIBRI
Balancers
COLIBRI – COL Balancers in the unique COL range hold the load and keep it weightless throughout the entire cable length. Productivity COL balancers always hold the tool in the correct position Ergonomic COL balancers reduce the stress level in the operator's muscles. Safety The load is not pulled back when released and the surroundings are protected from accidental hoisting of the load. The cable locks in the event of spring L In all models the braking function can be activated upwards by using the “bow and arrow” principle if you need to slacken the cable to change the tool. COLIBRI S The COL S models feature an extra safety brake mechanism (double braking sys # + safety requirements. Capacity range Model
COL 1 01 COL 1 02 J{'` J{' J{'* J{` J{`& J{`&* J{& J{'' J{` J{' J{*
Dimensions B
A
kg
lb
0.7-1.3 1.5-2.9 1.0-2.0 2.2-4.4 & !`* ` ! `! !&`' ! &!&* **! &'&!& !&` & !' &'*!& ' !` * &!'' `!* & !' ` !& '!` *'!` `! !& `!** !&'&`
Dimensions
Cable length m
kg
lb
1.7 1.7 ' ' ' ' ' ' ' ' ' ' '
0.5 0.5 '` '` '* `` ` ` &`' &` &* & &*`
' ' ' ' ' '
'` '` '* `` ` `
Weight
A B C mm mm mm
Ordering No.
1.1 1.1 *& *& ** ` * '& ` `' `' ``
108 108 &** &** &** & & & ' ' ' ' '
72 72 && && && && && && &` &` &` &` &`
245 245 ' ' ' ' ' ' ' ' ' ' '
8202 0750 01 8202 0750 19 '' *' '' *`* '' *` '' ** '' * '' * '' && '' * '' *' '' *& '' *&&
*& *& *` ` *
&** &** &** & & &
&& && && && && &&
' ' ' ' ' '
'' *` '' & '' & '' ' '' `* '' `
Safety brake C
J{'` & !`* J{' `! J{'* ! J{` **! J{`& !&` J{`&* &'*!&
` ! !&`' &!&* &'&!& & !' ' !` *
Air Line Accessories
NOTE: COL 1 01 and COL 1 02 comes with nylon cable. All other models are equipped with steel wire.
Optional Accessories Safety chain Ordering No.
COL 1 J{' ` COL 4
4391 4045 90 `& 4391 4047 90
Air Line Accessories 327
Balancers
RIL
RIL balancer RIL balancers always keep the tool in place, handy and easily accessible. RIL balancers are available as retractors or weightless positioning balancers. RIL Retractors zAdjustable wire stop. zHigh quality spring and construction. zLoad range 0 to 10 kg.
Dimensions kg
lb
Cable length m
!* !& &!' &!'` 0.4-2.3 0.4-2.3 '!* '!* *! *! !& !&
!& !'' ''! `&!*& 0.9-5.1 0.9-5.1 !&& !&& &&!&* &&!&* &`'!'' &`'!''
&* &* &* &* 2.4 2.4 ' ' ' ' ' '
Capacity range Model
Dimensions Weight kg
lb
2.0 2.0 ' ' `' `' `' `'
&` &` &` &` 4.4 4.4 & & & &
A B C mm mm mm
Ordering No.
*& *& *& *& 70 70
'' ' '' && '' '& '' `'* 8202 0703 09 8202 0703 15 '' & '' ' '' *&* '' *' '' & '' '
Retractors >_{&J >_{'J >_{J >_{*J RIL 5 RIL 5LR b >_{&J RIL 10CS a >_{&*J RIL 15CS a >_{''J RIL 22CS a
C
a
A
B
b
& & & & 157 157 & & & & & &
'` '` '` '` 308 308 ` ` ` ` ` `
Balancer equipped with automatic safety drum lock in case of spring failure. Safety chain included. Contains a lock ratchet to lock the cable in increments along its entire length.
NOTE: RIL 1C, 2C, 4C and 5C comes with nylon cable. All other models are equipped with steel wire.
Optional Accessories Safety chain
Air Line Accessories
Ordering No.
1C, 2C, 4C and 5C 10C a, 15C a and 22C a * a
4391 4045 90 `&&* `&
Safety chain included.
328 Air Line Accessories
WP
Balancers
WP balancer Weightless positioning balancers with a cone-shaped drum hold the load and keep it weightless throughout the entire cable length. Productivity WP balancers always hold the tool in the correct position and minimize worker fatigue. Ergonomic WP balancers reduce stress level in the operator's muscles. Safety The load is not pulled back when released and the environment is protected from accidental hoisting of the load. Steel cable with cable stop buffer. zSafety chain. zQuick and easy cable replacement. z
Model
Dimensions A
C
B
WP 05-1 Y*!` Y*! Y*!* Y*! Y&!` Y&!* Y&! WP 10-9 Y&!&` Y&!& WP 20-15 Y'!'* WP 20-35 WP 20-45 Y`!&' Y`!' Y`!` Y`!* Y`! Y`! * Y`! WP 40-100 WP 40-115 Y!&` Y!&
kg
!&' &'!' '!` `!*' *'!* `!* *! !& 9-14 &`!& &!'& 15-25 '*!`* 35-45 45-55 &'!' '!` `!* *! ! * *! !& 100-115 115-130 &`!& &!&*
lb
!' '!* * ! !&&* &&*!&` !&& &!&* &`!'' 20-31 '!` `*! 33-55 **! 77-99 99-121 '! ! ! !&`' &`'!&* &*!& &!'' 220-254 254-287 ' !` `!``&
Dimension
Cable length m
kg
& & & & & ' ' ' 2 ' ' 2 ' 2 2 ' ' ' ' ' ' ' 3 3 ` `
&` & &* &* &* ' `& `' 3.4 ` ` 7.8 9.5 9.8 & &*' & & ` & & & 42.0 44.0
Weight lb
A mm
B mm
C mm
Ordering No.
' `& `` `` `` 7.5 17.2 & 21.0 21.5 `' ``* ` ` `& &' ` ` 43.9 97.0 && &
& & & & & &` &` &` 130 &` &` 152 &*' 152 152 '` '` '` '` '` '` '` 348 348 ` `
&& && && && && & & & 188 & & 218 '& 218 218 '* '* '* '* '* '* '* 320 320 `' `'
*'& *'& *'& 521 *'& *'& 521 *'& 521 521 800 800
'' '' & '' ' '' ` '' '' '' & '' ' 8202 0779 03 '' '' * 8202 0780 00 '' & 8202 0780 02 8202 0780 03 '' & '' && '' &' '' &` '' & '' &* '' & 8202 0782 00 8202 0782 01 '' '' '' '`
Air Line Accessories
Capacity range
Air Line Accessories 329
Blow Guns
BG-series
Blow Gun BG-series Atlas Copco blow guns BG-series are hard wearing, user friendly solution for all cleaning applications. The plastic +;# + left and right handed users, it insulate against cold and it reduce the risk of scratches to worksurfaces. The blow gun has excellent throtteling properties
+ ; The blow guns have air inlet thread in brass that is fully covered by the plastic body. Two versions available with star tip to reduce risk of damages or injuries if the tube is pressed against workpiece or skin. ; + Suspension zPlastic body to avoid scratches zAir inlet thread in brass zStar tip availability for improved safety z z
Version
"['`!K "['! K "['*! "['!
{ ; {
Air Line Accessories
Model
330 Air Line Accessories
Working $# bar
Air l/s
` ` ` `
* ` `
Weight kg lb
&` &' &' &
' ' ' `&
Air inlet thread BSP
Ordering No.
& & & &
''& ''&* ''& ''&
Test Equipment
Air tool simulator _ L ; the air tool simulator can be connected instead of the tool. The simulator is delivered with different connections. $&*&
Pressure control unit The unit consists of a high quality pressure gauge and the necessary couplings for checking the air pressure at the air inlet of the machine. $&*&
Air Line Accessories
Air leakage detector L L !
Q
_ L +¨ ! tening” on a frequency band normally containing no interferen ! ©'L{ L ! ; Q L sound. The equipment is delivered in a suitcase and consists of: Detecting device, headphone set and directional probe. Ordering No. 8202 9002 00.
Air Line Accessories 331
AIRnet – Quality Piping Solution AIRnet AIRnet is a compressed air piping system that delivers quality air exactly where you need it, from compressor to the point of use. zFast: Thanks to a smart design and low weight materials, AIRnet can be installed 70% faster than conventional systems. z} +_> sembled in just a few steps by a single installer, without the need for heavy machinery. zReliable: Low friction and seamless connections of AIRnet minimize pressure drop thus effectively reduce the cost of ownership of your piping system. GENERAL INFORMATION Compliancy zEN 13480 / Directive 97/23/EC and ASME B31.1 zComplies with Common Pressure related approvals PED /CE / ASME /TUV z''**`&
z3/4", 1", 1 1/2", 2", 2 1/2", 3", 4" Performance criteria Compatible with compressed air, Nitrogen. zMaximum working pressure PN13 for !'¦J !¦K ¦J&*¦K z !'¦J !¦K ¦J&*¦K zOperating pressure: 20-80 mm 0.13&` &
&`!& zLowest allowable pressure dewpoint: ! ¦J!¦K zResistant to the effect of compressor oils (mineral oil / PAO based / Ester zAIRnet pipes are resistant to direct UV direct UV radiation. zCorrosion-free. zLeak-resistant. zCompatible with Oil Free and Oil Injected Compressors. zVacuum level: 20-80 mm 0.13 bar &
Air Line Accessories
z
332 Air Line Accessories
Pipes }# ^$
+` T5. zMaximum design pressure indication. zPrinted Part number Nominal diameter Manufacture date z
A cross-business areas project, initated during 2012, enables Atlas Copco Tools to offer the AIRnet product range on request. Please + J The complete AIRnet product range including part numbers can be found in the separate AIRnet catalogue.
Air Motors
Contents
Page
Vane air motors ................................. 334 LZB vane air motors .......................... 335 LZL vane air motors ........................... 335 Air motor support ............................... 336
Introduction – Vane Air Motors Air motors from Atlas Copco – the reliable, cost-effective solution when applying power to rotating machines. Consider the air motor features and characteristics Q Power-to-weight performance that is superior to most other motors, in fact, 75% lighter and 85% smaller than an asynchronous electric motor with the same output. zCan be held stalled at full torque inde + and stopping without limitation. zTorque, speed and direction of rotation can be changed easily using simple control methods. zOutput that automatically adjusts to match the applied load. zControllable over a wide speed range. zIdeal for many applications in hazardous or hostile environments. zSmooth start-up to minimize “shock” loading on transmission components. zUnaffected by, and will not generate, electrical interference. z
Features for LZB motors Lubrication-free air motors for sensitive processes where hygienic operation is crucial Equipped with low friction vanes and sealed bearings the lubrication-free motors release no lubricants into the air. They offer a viable drive solution for sensitive processes and hygienic environments where oil contamination would be at best a problem and, at worst, a catastrophe.
Air motors
Stainless steel air motors for harsh and aggressive environments The stainless steel air motors are ideal for harsh or even aggressive environments where hygiene is essential. They have a “clean” design with no pockets where dirt can collect. They are fitted with double shaft seals to prevent water from entering the gears. Lubricationfree versions are also available. High torque air motors when a real workhorse is needed Fitted with extra strong planetary gears the high torque air motors provide torques up to 680 Nm. The gears are dimensioned to stand being loaded at full stall torque indefinitely. Despite their strength the high torque air motors are compact compared to solutions with helical or worm gears. Lubrication-free versions are also available.
334 Air motors
Customized air motors to your indivi# $ Whatever the requirement, Atlas Copco + + solutions to their special needs. For OEMs, for instance, a customized air motor can be the most efficient solution when integrating an air motor into a machine or a tool. Special motors may have unique casings or mounting arrangements. They may utilize non-standard materials or surface coatings and be de Q For more information on Atlas Copco vane motors visit our web site.
Explosion proof ` Our air motors are available in explosion proof Q pliance with the European Union's ATEX Directive on equipment for potentially explosive environments.
LZB and LZL
Vane Air Motors
LZB 0.1 – 2.91 kW The Atlas Copco LZB vane air motors are compact in design, light in weight and available in a variety of different gear ratios to meet a variety of speed requirements. They are particularly suited to be built into hand held machines and also many different types of industrial equipment.
Max output Model
kW
hp
Speed at max output r/min
Torque at max output Nm
Free speed r/min
Min start torque
ft lb
Nm
ft lb
Motor diameter
No. of gear ratios
mm
in
Non-reversible LZB14 LZB22 LZB33 LZB42 LZB46 LZB54 LZB66 LZB77
0.16 0.25 0.39 0.65 0.84 1.20 1.83 2.91
0.22 0.34 0.52 0.87 1.13 1.61 2.45 3.9
330 - 9100 235 - 9600 10 - 9400 25 - 10500 25 - 10800 65 - 9300 77 - 524 87 - 1325
0.17 0.25 0.40 0.59 0.74 1.20 33 21 -
4.7 9.9 340 236 300 175 222 314
0.12 0.18 0.30 0.44 0.55 0.88 24 15.5 -
3.4 7.3 251 174 220 129 164 231
0.26 0.45 0.76 1.10 1.20 1.80 52 30 -
7 17 680 430 490 250 333 471
0.10 0.16 0.24 0.53 0.62 0.82 1.43 2.56
0.14 0.22 0.32 0.71 0.83 1.10 1.92 3.43
230 5719 20 45 70 79 -
0.15 - 4.1 0.24 - 10.8 0.34 - 305 0.62 - 250 0.68 - 275 1.20 - 165 29 - 190 20 - 304
0.11 0.18 0.25 0.46 0.50 0.88 22 15 -
3.0 8 225 184 200 122 141 224
0.19 5 0.35 - 13.4 0.46 - 412 0.70 - 270 0.75 - 300 1.30 - 179 46 - 308 29 - 456
0.19 - 5.1 0.33 - 12.5 0.56 - 501 0.80 - 315 0.88 - 360 1.30 - 180 39 - 245 22 - 347
690 510 21 50 50 125 154 174 -
19500 21500 20000 21000 21000 18000 1026 2660
5 7 17 12 12 10 7 3
27 36 42 46 46 60 60 100
1.1 1.4 1.6 1.8 1.8 2.4 2.4 3.9
0.14 0.26 0.34 0.52 0.55 133 21 -
460 5537 40 90 130 158 -
13000 13800 14000 16000 17000 13000 875 2500
5 9 21 12 12 10 7 3
27 36 42 46 46 60 60 100
1.1 1.4 1.6 1.8 1.8 2.4 2.4 3.9
Reversible LZB14 LZB22 LZB33 LZB42 LZB46 LZB54 LZB66 LZB77
6500 6500 7000 8100 8600 6800 473 1250
3.7 9.9 304 200 220 132 227 336
The LZB14, LZB22 and LZB33 models are available in lubrication-free versions. LZB14, LZB22 and LZB33 can be obtained in a stainless steel version. The standard non-reversible motors have clockwise rotation but can also be obtained with anti-clockwise rotation.
LZL 1.7 – 6.5 kW The Atlas Copco LZL vane motors are reversible air motors which have been designed to offer outstanding starting and low speed performance. These general purpose motors are powerful, durable and offer long service life.
Model
Torque at 3000 r/min Nm ft lb
Power at 3000 r/min kW hp
Stall torque Nm ft lb
LZL03 M LZL05 M
1.3 2.0
0.41 0.63
3.3 5.8
0.95 1.5
0.55 0.84
2.4 4.3
Air consumption at 3000 r/min a l/s cfm
16 25
Max allowed speed r/min
kg
lb
3000 3000
2.9 3.9
6.4 8.6
34 52
Weight
a
Note that the air consumption in a typical mixing application normally is less than 50% of the values in the table. {ª{`*?Z}¡ }¡ Q}#__'[*__J@*o C. {ª{`* Q _}J $ ; Max output Model
kW
hp
Speed at max output r/min
1.7 2.1 3.2 5.0 6.5
2.5 2.8 4.3 6.7 8.7
5300 4200 4500 4000 3100
2.0 3.0 4.8 6.2
2.6 4.1 6.4 8.3
Torque at max output
Min start torque
Nm
ft lb
Nm
ft lb
Free speed r/min
No. of gear ratios
2.2 3.1 6.8 12.0 20.0
1.6 2.3 5.0 8.8 14.7
3.0 4.8 10.9 18.0 32.0
2.2 3.5 8.0 13.2 23.6
11000 9000 7200 6000 5000
– – – – –
26 - 705 58 - 1331 103 - 2349 98 - 2459
19 - 520 43 - 981 76 - 1732 72 - 1814
37 - 1012 35 - 792 29 - 657 39 - 992
11 11 11 9
LZL03 S LZL05 S LZL15 LZL25 LZL35
With helical gear unit LZL05 LZL15 LZL25 LZL35
17 17 14 19 -
594 495 438 615
42 96 159 156 -
1112 31 2134 71 3471 117 3935 115 -
820 1573 2560 2902
{ª{`* ZJ }# }¡ Q}#__'['__J@'o C.
Air motors 335
Air motors
Motor only
Air Motor Support
# ! ! ^# `# $ Whatever the requirement, Atlas Copco is always happy to help K}? ! when integrating an air motor into a machine or tool. Special motors may have unique casings or mounting arrangements. They may utilize non-standard materials or surface coat Q
Select your air motor in 30 seconds! Designed for Windows-based PCs, Atlas Copco has developed ? [ _
J! co's air motors. motor and within seconds the program chooses the optimum motor. It also supplies complete documentation with performance curves and motor data. ! gram.
Air motors
Air motor drawing library CAD-drawings of any of the hundreds of different Atlas Copco air motors are available to designers on CD or to download from Internet (in both 2D and 3D formats) from the Atlas Copco Air Motor Draw Library. These CAD-drawings can then be quickly and easily inserted into the designer's machine drawing.
When more information is required For further information on Atlas Copco vane motors please ask for a copy of our Air Motor catalogue or browse to our Links and Downloads section on www.atlascopco.com to download the catalogue.
336 Air motors
Hoists and Trolleys
Contents
Page
Air hoists ............................................ 339 Trolleys .............................................. 340 Accessories ....................................... 341
Introduction – Air Hoists and Trolleys
Explosion-proof operation and stepless control for a smoother safer lift Atlas Copco air hoists and trolleys are the industry benchmark for fast, precise and ^ cramped and sometimes hostile industrial environments. Compact and lightweight, they are easy to control, survive rough handling and provide heavyweight performance.
Explosion proof for safe operation Our air hoists and trolleys are ideal for lift applications in hazardous environme!
}# ! stringent European standards, in comp!
}^}¡@QQ ! Q + ! ties from 250 kg to 5 tons. All hoists and
+ Q }#__'[* II B D100°C.
Simple installation The trolleys are easy to install. The wheels are designed so that the trolley is equally suitable on both parallel and tapered _! between the wheels is easily adjusted to suit the beam width by turning the sus! pension yoke.
Hoist and Trolleys
Selection guide Air hoist selection program The fastest way to choose correct hoists and accessories is by using the Windows based computer program available on our website.
EXAMPLE: To order a 500 kg hoist with motor driven trolley, four button
Q! !
Order to be sent
1 x 11 x
Comments
8451 1540 28 LLA500 EX Hoist block 4310 2293 00 Load chain for hoist = Required height of lift + 0.5 m, (see technical data for LLA Hoists)
To order your hoist or trolley with acces! + +
required and add the Ordering No. 8990 0001 00
338 Hoist and Trolleys
1 x
8451 1520 14 TLT1000MN Motor driven trolley
1 x
4310 2263 90 4 button handle + hoist actuator
5 x
4310 2310 96 Hose set for 4 button pendant control
1 x
8990 0001 00 Instruction to assemble above items
LLA ●
●
●
●
●
Air Hoists
Precise and stepless speed control – Through effective stepless control with excellent creep characteristics the LLA air hoists are fast to use over the entire speed range. Heavy duty performance – These air
+ #! mum load with frequent start and stop cycles without risk of damage. Elimination of load sinkZ ! L ! L ! cally holds the load if the air supply fails. Compact size – The small dimensions make the LLA hoists easy to install, even in the most restricted space. Also the low weight means the hoists can easily be moved for maintenance or relocation purposes. Lubrication free – The complete range Q Q! sions.
Model
LLA250 EX LLA500 EX LLA980 EX a LLA1000 EX LLA2500 EX LLA5000 EX
Lifting speed Max lifting at full load Chain capacity drops kg m/min ft/min qty
Weight excl chain
l/s cfm
mm
in
Air inlet thread BSP
250 500 980 1000 2500 5000
18.6 12.6 6.3 6.3 3.2 1.6
61.0 41.3 20.7 20.7 10.5 5.2
1 1 2 2 1 2
12.7 28.0 12.7 28.0 15.0 33.0 15.0 33.0 42.5 93.7 65.5 144.4
0.9 0.9 0.9 0.9 2.9 2.9
0.6 Lifting height + 0.5 0.6 Lifting height + 0.5 0.6 2 x Lifting height + 0.5 0.6 2 x Lifting height + 0.5 1.9 Lifting height + 0.6 1.9 2 x Lifting height + 0.9
37 38 38 38 40 40
78 81 81 81 85 85
12.5 12.5 12.5 12.5 12.5 12.5
1/2 1/2 1/2 1/2 1/2 1/2
1/2 1/2 1/2 1/2 1/2 1/2
8451 1540 10 8451 1540 28 8451 1560 07 8451 1540 36 8451 1540 44 8451 1540 51
250 500 980 1000 2500 5000
18.6 12.6 6.3 6.3 3.2 1.6
61.0 41.3 20.7 20.7 10.5 5.2
1 1 2 2 1 2
12.7 28.0 12.7 28.0 14.5 32.0 15.0 33.0 42.5 93.7 65.5 144.4
0.9 0.9 0.9 0.9 2.9 2.9
0.6 Lifting height + 0.5 0.6 Lifting height + 0.5 0.6 2 x Lifting height + 0.5 0.6 2 x Lifting height + 0.5 1.9 Lifting height + 0.6 1.9 2 x Lifting height + 0.9
37 38 38 38 40 40
78 81 81 81 85 85
12.5 12.5 12.5 12.5 12.5 12.5
1/2 1/2 1/2 1/2 1/2 1/2
1/2 1/2 1/2 1/2 1/2 1/2
8451 1550 17 8451 1550 25 8451 1560 15 8451 1550 32 8451 1550 41 8451 1550 58
kg
lb
Chain weight kg/m lb/ft
Required chain-length metre
Air consumption
Hose size
Ordering No.
Lubrication free LLA250L EX LLA500L EX LLA980L EX a LLA1000L EX LLA2500L EX LLA5000L EX a
Without overload protection device.
NOTE: Load chain and control chain must be ordered separately.
Y L
A
B
C
Hoist and Trolleys
Dimensions D
Model
mm
in
mm
in
mm
in
mm
in
LLA250 EX LLA500 EX LLA980 EX LLA1000 EX LLA2500 EX LLA5000 EX
377 377 445 495 575 785
14.8 14.8 17.5 19.4 22.6 30.9
122 122 122 122 212 249
4.8 4.8 4.8 4.8 8.3 9.8
390 390 390 390 546 546
15.4 15.4 15.4 15.4 21.5 21.5
29 29 29 29 50 60
1.1 1.1 1.1 1.1 2.0 2.4
Hoist and Trolleys 339
Trolleys
TLT
Atlas Copco trolleys are available in 3 sizes, for maximum loads of 1, 3 and 5 tonnes. All models can be offered with air motor drive. The 1 tonne trolley includes motor without pedant control. The 3 and 5 tonne includes handle for control chain ! tely). The 1 and 3 tonne trolleys are also available in manual versions.
Max capacity Model
Max speed with full load
Air consumption
Beam width mm
in
Curve radius min mm
Weight
kg
m/min
ft/min
l/s
cfm
in
kg
lb
Ordering No.
& & ` `
! ! ! !
! ! ! !
! ! ! !
! ! ! !
*!& '!` &&!' `!&& !& '! & &&!` &!&&
&'* * &'* * '' ''
'& & '` `&* * ` *
*&&*' *&&*'` *&&*'** *&&*'
& & ` ` *
& & & & &'
* * * * *`&
' ' '
* *
*!& '!` &&!' `!&& !& '! & &&!` &!&& &&!` &!&&
&'* * &'* * '' '' '*
&& &'` *&*
*&&*'& *&&*' & *&&*'` *&&*' *&&*'
Manual {&$ {& {`$ {`
Motor driven TLT1000 MN a TLT1000 MW a TLT3000 MN b TLT3000 MW b TLT5000 M b a b
Pendant control must be ordered separately. Includes handle for control chain. Control chain must be ordered separately.
' ' & &* &&`* &`'
Y L ?! Q
+ Q&'" Y &'*
&'
TLT1000 MN/MW, 20 mm for TLT3000 MN/MW and TLT5000 M.
Dimensions A Model
C
in
mm
in
' ' `* `*
&& && & &
*' *'
' ' `& `&
'&' " * '' "
' ' 37 37 41
& & 1.5 1.5 1.6
*' *' 78 78 93
' ' 3.1 3.1 3.7
'&' " * 262 Beam width + 89 Beam width + 97
Hoist and Trolleys
Manual {&$ {& {`$ {` Motor driven {&?$ {&? TLT3000 MN TLT3000 MW TLT5000 M
B
mm
mm
A
B
340 Hoist and Trolleys
D in
E
F
mm
in
mm
in
mm
in
` " '` &` " `*
! ! ! !
! ! ! !
' ' ` `
& & &*' &*'
! ! ! !
! ! ! !
` " '` 10.3 Beam width + 3.5 Beam width + 3.8
''* ''* 148 148 166
5.9 5.9 6.6
' ' 380 380 437
& & 15.0 15.0 17.2
! ! 94 94 59
! ! 3.7 3.7 2.4
LLA, TLT
Accessories
Accessories Included For hoists
For trolleys
Wooden handle for pull chain " Y&' Suspension hook and load hook
TLT 3000 MN/MW/ 5000 M Wooden handle for pull chain
Optional Accessories For air hoists LLA250/500 980/1000 EX Ordering No.
LLA2500/5000 EX Ordering No.
Load chain, zinc plated, per m Control chain, zinc plated, per m
4310 2293 00 4310 0748 00
4310 2296 00 4310 0748 00
2 button pendant control Handle and actuators only Hose set per m
4310 2261 90 4310 2310 91
4310 2262 90 4310 2310 91
4 button pendant control Handle and actuators only Hose set per m
4310 2263 90 4310 2310 96
4310 2264 90 4310 2310 95
`& & `& & 4310 0876 91
`& & `& & 4310 0876 91
Designation
Twist rod control J &&!' }# &&!& Articulating link Chain collectors PVC for length of chain – 4m – 7m –12 m –18 m –25 m
4310 0742 04 4310 0742 07 4310 0742 12 4310 0742 18 4310 0742 25
Chain collectors Steel for length of chain –12 m –18 m
4310 2291 07
4310 2102 80 4310 2109 80
Overload protection device LLA250 EX 4310 0812 83 LLA500 EX 4310 0812 84 LLA980 EX 4310 0812 85 LLA1000 EX / 2500 EX / 5000 EX incl as standard incl as standard Safety hooks, zinc plated Chain stop, zinc plated NOTE:
4310 0739 01 4310 0740 91
4310 2097 91
K + multiplying the Ordering No. by the required length, ie. to order 12 m of chain for an LLA250 the order should be 12 x 4310 2293 00.
For trolleys Designation
TLT1000M Ordering No.
Zinc plated control chain per m
TLT3000M Ordering No.
TLT5000M Ordering No.
4310 0748 00
4310 0748 00
2 button pendant control Handle and actuator only
4310 0835 92
4310 2262 91
4310 2262 91
Hose kit per m
4310 2310 97
4310 2310 98
4310 2310 98
Hoist and Trolleys 341
Hoist and Trolleys
When ordering load chain, follow the recommendations on chain given in the technical data for LLA hoists.
Service
Contents
Page
Introduction ........................................ 343 Service packages .............................. 344 Service packages for new equipment 346
Introduction – Atlas Copco Service
It pays to let the original manufacturer service your tools An Atlas Copco service program is designed to cut your production costs. The savings
; stations, tool types used, applications, frequency of tool use, work environment and other factors.
An Atlas Copco ToolScan or a ToolScan RCM on your tool population will give you the answers to these questions. By acting on the recommendations provided, many customers have reported savings in production costs of up to 60%. A properly serviced tool will perform correctly for longer periods, it will also consume less energy and get the job done faster. Use our Operating Cost Savings Calculator on your tools to identify potential savings.
Would you like to reduce the operating costs for your electric tools? ● Have you calculated the total operating cost of your tools and the impact a Preventive Maintenance Program could have? ● Are you currently performing any preventive maintenance, or just repairs when tools break down? With our ToolScan RCM process we can optimize a Preventive Maintenance Program for your type of production. This can provide cost savings of up to 60% and, in some cases, even more. Our RCM Operating Cost Savings Calculator helps you to identify your total potential savings.
How could your production be optimized? ●
●
●
Is your operation really a zero-fault production? Could productivity be improved on your line? In new production projects is the focus + +«
Bolted joint issues arise in all types of assembly. While the tooling is often wrongly blamed, in most cases there are other factors affecting the bolted joint. In Production Optimization we take care of these issues, both in existing production and in new projects.
Service 343
Service
Are you getting the most from your air tools? ● Would your tools work better with a Preventive Maintenance Program (PM)? ● Are the tools correctly adjusted for the application? ● Have you checked your air line for cor; + L « ● Is your air line system correctly dimensioned? ● sure drops? ● Do you know the status and number of tools in your production? ● + L your tools? ● Do you use the optimal tool for each application?
Service Packages
Tool Management
Your ideal Service Partner At Atlas Copco, we continuously seek ways to improve our customers’ operations, as well as our own. With this in mind, we are determined to be the world’s most profes
+
To achive that we have developed a range of standard service packages that will help our customers to improve their quality and productivity in production.
EFFECTIVE SERVICE PACKAGES REPAIR With today’s high demands on minimizing downtime for our customers, we focus on specialized workshops that can handle quick repairs and complete Q ! + To do that we keep a large inventory of spare parts in stock, and we have upgraded with factory fixtures and test equipment to increase our efficiency. With all this, plus certified mechanics ¬Q minimized lead times and improved the quality of each repair. After service all tools are rigorously tested to Atlas Cop Using the box system: ● Place the broken tool in the box. ● Sign up for direct repair according to # ● The tool is repaired, tested and sent back to you with a full report.
Service
TOOLSCAN™ Our ToolScan™ report informs you of the status of your air tools and air supply at each workstation. The service is carried out by a highly experienced certi Q
areas: ● AirScan of the air supply at each workstation. ● Status and performance check of the tools. ● Other services can be added. ● A report informing you of the status of your air supply and tools, including recommendations for improvements. You can then, together with your team, decide the next step without a binding agreement.
344 Service
CALIBRATION With our network of calibration laboratories we can offer a complete package of calibration services to help you control quality for all assembly tools and measurement equipment in your production. + + Traceability and document management. ● J Q ized tools and controllers. ● Torque adjustment and capability test. ● ● Accredited and factory calibration of measurement equipment. ● Testing and calibration of click and torque wrenches. ● Other special requests, such as angle calibration, etc. ● We remind you for your next calibration. ●
Tool Management
Service Packages
Performance
PREVENTIVE MAINTENANCE Like other machines, Atlas Copco industrial power tools need regular mainte
100% in terms of performance and reliability. Different agreements are available, tailored to your needs. We offer maintenance both on-site or off-site, or a combination. With our Operating Cost Calculator, you can calculate the potential savings a preventive maintenance program will provide for your specific operation.
Quality joints
Risk for low quality joints Optimized Preventive Maintenance Standard Preventive Maintenance Repair on breakdown
OUTSOURCING SOLUTIONS We have extensive experience of outsourcing solutions and currently have more than 75 on-site workshops. These are examples of the areas we cover: Focus on your core business: ● Preventive maintenance, repair and calibration of all brands and types of tools. ● Installation and start-up support. ● Service management system, including developing Key Performance Indicators. ● Line and process support. ● " L! parts management. ● Other customer requests.
Running time
Correct lubrication of all gears is crucial for highly productive industrial tools. The most common cause of oil/grease leakage is worn seals.
Recommended oil level
100%
Optimal performance
Risk of destroyed pulse unit
Oil level
Oil level decrease in small steps during operation and could end up in a destroyed pulse unit. Most of our customer have to replace the tool because of that. Some typical KPI indicators used: ● Turnaround time for repair. ● MTTR (Mean Time To Repair). ● MTBF (Mean Time Between Failures). ● Number of preventive maintenance Q Q ● Root cause analysis. ● Top 5 problem applications with actions. ● Availability of equipment.
Service
TOOLSCAN RCM RCM (Reliability Centered Maintenance) is a proven method of rationalizing and optimizing maintenance costs in manufacturing industries. With ToolScan RCM we balance maintenance against the operational cost of a failure. Based on our extensive tool failure statistics, we analyze your total operating costs, the tool applications and the probability of tool failure. With this information we create the optimum maintenance program +
Tool breakdown
Speed, torque
Full Coverage includes: ● Repair, including parts. ● Calibration. ● Preventive maintenance program. ● ! ! ● Other services can be added.
Performance
FULL COVERAGE Running time A fixed budget for all tool maintenance. By keeping your assembly tool in the low risk area the chance of failures and torque Our Full Coverage option keeps power scatter is minimized. tools in top operating condition and proQ #
! nance. Other services can be added. To develop the optimum service program for their specific manufacturing opera- 100% Optimal performance tion, customers can take advantage of our unique ToolScan RCM process. For Preventive your new tools, take a look at our ToolMaintenance Cover.. needed
Service 345
Service Packages for new equipment
Service packages for new equipment Maximi e your investment. nvesting in new tools to upgrade an existing production line r perhaps you’re designing, installing and commissioning an entirely new line. n either case Atlas Copco’s specialists are there every step of the way to help * J
programs will help keep you online with minimum interruptions.
INSTALLATION } ! Atlas Copco technician ensure the highest quality installation and management of new tools and surrounding equipment. After each installation you receive an installation report that also suggests improvements in your production. With our fixed price installation and startup programs you always know the cost in advance. PRODUCTION START-UP Solve issues before going into full production. One of the most critical phases with your new equipment is start-up. Here we have the opportunity to solve issues in a way that will avoid problems during full production. Our certified technicians have long experience of starting up our equipment. With our expertise we make sure you get the best possible start for your full production.
Service
CUSTOMER TRAINING Helps raise productivity. Having welltrained operators, line engineers and quality people in your operation, means improved tool performance, higher productivity and correct use of your tools and equipment. Our training also gives your personnel the capability to determine whether production issues and interruptions are the result of problems with the tools or with the parts used in assembly. We have developed an extensive range of training courses that are supported from our larger Customer Centers throughout the world.
346 Service
Service Packages for new equipment PRODUCTION OPTIMIZATION Zero fault production at the lowest total cost. One of our core competences is production optimization. We help you to improve productivity in your existing assembly, or in your new production project. We ensure that the focus + + >®@
While bolted joint issues are the common denominator, there are many other factors involved.
(# # ^ ^ new projects Concept R&D: Actions include – Bolted joint review, clamp load and friction analysis, tool accessibility and rundown + Strategy development: Actions include – Bolted joint analysis, SW simulation, ! Q ment. Pilot test: Actions include – Bolted joint analysis, implementation of customized fastening processes and sequences, clamp load, frictional and quality validation. Pre production: Actions include – Bolted joint analysis, evaluating process limits, joint analysis, optimizing sequencing, cycle time, bolt relaxation and product quality. Full production: Actions include – Bolt + J Cpk, quality status, overview of assembly potentials, quality system potentials and ergonomic improvement.
L: L&jL J (%% &:ERAGE PROGRAMS AND ON-SITE TECHNICIAN Depending on the size of your operation, different service programs are available for your new Atlas Copco equipment. Atlas Copco ToolCover and ExpressCover programs ensure trouble-free operation for your electric tools. If you have a new plant or larger new production line, an on-site Atlas Copco technician is a recommended option. We have long experience of handling new tool and in
+ TOOLCOVER Full coverage option for two or three years. ● Cover both repairs and parts. ● Preventive Maintenance program tailored to your production rate. ● Yearly calibration with protocol. ● Inspection protocol checking critical + ● ! ! ●
Service
Improve productivity on your existing line Program optimization: Taking advantage of the functionality of our advanced
monitoring and control limits to identify faulty joints. Friction analysis: When quality issues like broken or elongated bolt are identi in the bolted joint. A laboratory analysis can highlight the root cause enabling a solution to be found. Joint analysis: If the problem is more complex, a full joint analysis might be necessary. Atlas Copco has the laboratory equipment, expertise and software to evaluate the development of clamp load in bolted joints, as well as optimized Production optimization: Analysis of the entire workstation from the perspective of the bolted joint is Atlas Copco’s unique method of optimizing production. It can help raise product quality and achieve cost-effective production.
Service 347
Vibration and Noise Emission Values
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Measuring vibrations Our declared vibration values are expressed as vibration total value and a vibration total value is the vector sum of the weighted vibration in three directions. On machines intended to be used with two hands, two positions are measured and the position with the highest value is declared. Measuring vibrations Our declared noise emission information is derived according to the standard EN ISO 15744. The A-weighted emission sound pressure level is measured in a semi-anechoic room at 5 points around the tool. The declared sound pressure level for the tool is the average sound pressure level from the 5 microphones. If the declared sound pressure level exceeds 80 dB(A), the A-weighted sound power level is declared in addition to the sound pressure level. Because each tool can be used in many different applications, it is impossible to predict what the process sound pressure level will be, therefore EN ISO &* + are run under no load conditions with the supplied accessories mounted. Suitable for comparison purposes only The declared values given in this table were obtained by laboratory type testing in accordance with the stated standards and are suitable for comparison with the declared values of other tools tested in accordance with the same standards. These declared values are not adequate for use in risk assessments and values measured in individual work places may be higher. The actual exposure values and risk of harm experienced by an individual user are unique and depend upon the way the user works, the workpiece and the workstation design, as well as upon the exposure time and the physical condition of the user.
348
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%+ ++
Atlas Copco Industrial Technique AB, cannot be held liable for the consequences of using the declared values, Q ; #posure, in an individual risk assessment in a work place situation over which we have no control. Managing exposure to noise and vibration Power Tools may cause hand-arm vibration syndrome if the use is not adequately managed. An EU guide to managing hand-arm vibration can be found at www. humanvibration.com/EU/VIBGUIDE.htm
We recommend a programme of health surveillance to detect early symptoms which may relate to noise or vibration exposure, so that management procedures can be modified to help prevent future impairment.
Vibration and Noise Emission Values Assembly tools Vibration total value (3 axes value) according to ISO 28927-2 Valid from 2010 Value 3-axes m/s2
Model
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5
-
78 77 74 78 72 <70
-
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5
-
<70 <70 75 75 75 78
-
<2.5 <2.5
-
75 71
-
<2.5 <2.5 <2.5 <2.5 <2.5
-
74 76 79 76 79
-
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5
-
80 80 86 86 80 81
97 97 92
<2.5 <2.5 <2.5 <2.5 <2.5
-
85 85 86 86 86
96 96 97 97 97
<2.5 <2.5
-
81 82
92 93
Straight Shut-off LUM02 PR LUM10 PR LUM12 PR LUM22 PR LUM12 SR LUM22 SR
Angle Shut-off LTV009 LTV18
Pistol grip Direct drive LUD12 HRX LUD22 HR LUF34 HRD COMBI22 COMBI34
Slip clutchb Pistol grip TWIST12 HRF TWIST12 HRX TWIST22 HR TWIST22 HRX TWIST HRF LUF34 HR
Straight TWIST12 SR3 TWIST12 SR4 TWIST22 PR TWIST22 SR6 TWIST22 SR10
Angle TWIST VR07 TWIST VR13 a b
Model
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 5.3 5.2 3.5 5.0 5.5 8.1
1.5 1.4 1.6 2.8
85 90 92 88 89 92 98
96 101 103 99 100 103 109
5.6 8.1 4.8
2.8 2
85 98 100
96 109 111
<2.5 <2.5 <2.5 <2.5 <2.5 3 <2.5 4.2 3.5 5.6 5.4 4.7 6.5 8.2 4.3 2.8 3.4 2.9 5.9 4.3 5.7 4.6 4.8 4.7 6.3 7.1 4.3 4.6 4.8
1 0.8 1 0.8 1.2 0.7 0.4 1 0.7 0.8 0.5 0.7 0.9 0.8 0.7 1.5 0.9 0.6 1 0.8 0.8 1.5 0.9
76 <70 <70 74 73 77 75 79 80 82 83 85 88 88 75 73 76 77 78 76 79 76 80 82 85 87 76 76 80
93 94 96 99 99 93 96 98 -
Impact Wrenches Pistol grip Non shut-off
Pneumatic screwdrivers Pistol grip Shut-off LUM22 HR LUM32 HR LUM12 HRX LUM22 HRX LUM10 HRX LUM12 HRF
Vibration total value (3 axes value) according to ISO 28927-2 Valid from 2010
Sound pressure levels and sound power levels a according to ISO 15744
The uncertainty in the sound levels is 3 dB(A). 1-axis value measured with clutch slipping.
LMS08 HR LMS18 HR LMS28 HR LMS38 HR LMS48 HR LMS58 HR LMS68 HR
Straight Non shut-off LMS08 SR LMS68 GIR/GOR LMS88 GIR/GOR
Hydraulic impulse nutrunners Pistol grip Shut-off EP3PTX5 HR42 EP4PTX9 HR42 EP4PTX9 HR10 EP5PTX17 HR42 EP5PTX19 HR10 EP6PTX28 HR42 EP6PTX32 HR10 EP7PTX55 HR10 EP8PTX70 HR10 EP9PTX80 HR13 EP11PTX120 HR13 EP13PTX150 HR13 EP15PTX250 HR20 EP19PTX450 HR20 EP5PTS12 HR42 EP5PTS14 HR10 EP6PTS20 HR42 EP6PTS22 HR10 EP7PTS30 HR42 EP7PTS35 HR10 EP8PTS40 HR42 EP8PTS55 HR10 EP10PTS90 HR13 EP12PTS150 HR13 EP14PTS250 HR20 EP18PTS410 HR20 EP7PTS35 HRF10 EP8PTS55 HRF10 EP10PTS90 HRF13
Continued....
349
Vibration and Noise Emission Values Assembly tools Vibration total value (3 axes value) according to ISO 28927-2 Valid from 2010 Value 3-axes m/s2
Model
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
Hydraulic impulse nutrunners Pistol grip Non shut-off EP5XS HR42 EP6XS HR42 EP6XS HR10 EP6PS HR42 EP6PS HR10 EP8PS HR10 EP7XS HR42 EP7XS HR10 EP8XS HRX42 EP8XS HRX10 EP10XS HR13 EP12XS HR13 EP14XS HR13 EP16XS HR20 EP20XS HR20
<2.5 3 <2.5 3.7 3.1 4.1 2.7 2.8 2.8 3 4.6 6 4 6.7 6.8
0.5 0.5 0.7 1.2 0.7 1 0.6 0.7 0.8 1.1 1.4 0.9 1.4
78 81 79 81 79 82 80 79 78 82 83 85 85 86 87
92 92 93 93 94 96 96 97 100
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
5.7 7.1 4 6.5 4.6 8.4 6.2 11.5 7.8 11.5 7 9.4
1.2 1.6 1.4 2.1 0.8 1.2 1.4 2.4 1.8 5.5 1.2 2.6
76 77 77 78 78 81 81 78 79 80 81 86
92 92 92 99
5.1 6 6.4 6.7 6.9 9.5
1.7 2.2 1.4 1.5 0.8 2.2
80 82 79 78 81 81
93 92 92
Hydraulic impulse nutrunners Straight Shut-off EP3PTX5 SR42 EP4PTX9 SR42 EP4PTX9 SR10 EP5PTX14 SR42 EP5PTX15 SR10 EP6PTX18 SR42 EP6PTX19 SR10 EP7PTX28 SR42 EP7PTX31 SR10 EP8PTX38 SR42 EP8PTX45 SR10 EP25PTX GR25
Non shut-off EP6XS SR42 EP6XS SR10 EP7XS SR42 EP7XS SR10 EP8XS SR42 EP8XS SR10 a
Model
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 3.4 3.3 3.5 3.8 4.9 5.6
0.8 0.9 0.9 0.9 1.5 1
79 81 83 82 87 88 86
92 94 93 98 101 97
Monitoring impulse nutrunners Pistol grip
Vibration total value (3 axes value) according to ISO 28927-2 Valid from 2010
Model
Vibration total value (3 axes value) according to ISO 28927-2 Valid from 2010
Sound pressure levels and sound power levels a according to ISO 15744
EPP6C40 HR EPP8C55 HR EPP10C90 HR EPP11C110 HR EPP13C150 HR EPP15C250 HR EPP19C400 HR
Vibration total value (3 axes value) according to ISO 28927-2 Valid from 2010
Model
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5
-
80 81 76 82 84 80 80 76 76 90 90
92 93 95 101 101
b
b
-
76 78 76 82 84 77 78
93 95 -
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5
-
80 80 80 80 80 78 79
-
<2.5 <2.5
-
76 82
93
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5
-
75 76 80 78 81 84
92 95
Pneumatic nutrunners Angle LTV29-2 R LTV39-2 R LTV28 R LTV38 R LTV48 R LTV69 R LTV69 N LMV28 R LMV28 N LMK22 LMK33
Straight LTD28 N LTD38 N LTD28 R LTD38 R LTD48 R LTD61 H LMD61 H
b b b b b
Pistol grip LTP61 PH LTP61 H LTP61 HR LMP61 H LMP61 HR LMP24 H LMP24 HR
Open end LTO28 R LTO38 R
Crowfoot The uncertainty in the sound levels is 3 dB(A).
350
LTC009 R LTC28 R LTC29-2 R LTC38 R LTC39-2 R LTC48 R
Vibration and Noise Emission Values Assembly tools
Material removal tools Vibration total value (3 axes value) according to ISO 28927-2 Valid from 2010
Model
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 <2.5
-
<70 <70
-
<2.5 <2.5
-
<70 <70
-
<2.5 <2.5 <2.5 <2.5
-
<70 <70 <70 <70
-
<2.5
-
<70
-
b
-
<70 <70 <70
-
-
<70 <70 <70 <70
-
b
-
<70 <70 <70 <70
-
<2.5 <2.5
-
<70 <70
-
<2.5
-
<70 <70 <70 <70 <70
-
<2.5 <2.5 <2.5
-
<70 <70 <70 <70 <70
-
<2.5 <2.5 <2.5
-
<70 <70 <70
-
Battery screwdrivers/nutrunner BCP BL BCV
Vibration total value (3 axes value) according to ISO 28927-1 Valid from 2010
Sound pressure levels and sound power levels a according to ISO 15744
Model
GTG21 F120-13 GTG21 F085-18 GTG40 F085-18 GTG40 F066-23 GTG40 S060-C15
Tensor STB ETV STB ETP STB ETC STB ETO STB
Micro Torque ETF MT ETD M ETF M
<2.5 b
Tensor DL ETD DL ETV DL ETP DL ETF DL
<2.5 <2.5 <2.5 b
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
4.8 4.8 3.5 <2.5 3.4
1.4 1.1 0.8 0.8
74 74 84 84 84
95 95 95
Vibration total value (3 axes value) according to ISO 28927-4 Valid from 2010
Electric screwdrivers EBL EBL
Value 3-axes m/s2
Grinders Turbo grinder Angle
Tensor SB ETV SB ETP SB
Sound pressure levels and sound power levels a according to ISO 15744
Model
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 <2.5 <2.5 3.3
0.8
85 85 85 85
96 96 96 96
Turbo grinder Straight GTR40 S085-15 GTR40 S072-13 GTR40 S060-15 GTR40 S060-20
Tensor SL ETD SL ETV SL ETP SL ETF SL
<2.5 <2.5 <2.5
Vibration total value (3 axes value) according to ISO 28927-3 Valid from 2010
Electric nutrunners Tensor ES ETV ES ETD ES
Tensor DS ETV DS ETD DS ETP DS ETC DS ETO DS
b
<2.5 <2.5 <2.5
Model
<2.5 b
GTG21 D120 GTG21 D085 GTG21 S085 GTG40 S060
a b
The uncertainty in the sound levels is 3 dB(A). # QQ Q
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 <2.5 <2.5 <2.5
-
77 76 72 84
-
Vibration total value (3 axes value) according to ISO 28927-12 Valid from 2010
Tensor SR/STR ETV SR ETD SR ETP STR
Value 3-axes m/s2
Turbo sander
Tensor ST ETV ST ETD ST ETP ST ETC ST ETO ST
Sound pressure levels and sound power levels a according to ISO 15744
Model
95
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
3.1 3.0 3.4 3.9 3.4 3.4 <2.5 <2.5
1.9 1.4 1.5 1.8 0.9 0.9 -
74 78 77 77 <70 <70 70 73
85 89 88 88 -
Grinders Die grinder Straight LSF12 S200-1 LSF12 S250-1 LSF12 S310-1 LSF12 S400-1 LSF19 S200-1 LSF19 S200-2 LSF19 S300-1 LSF19 S300-2
351
Vibration and Noise Emission Values Material removal tools Vibration total value (3 axes value) according to ISO 28927-12 Valid from 2010 Value 3-axes m/s2
Model
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
Grinders Die grinder Straight LSF19 S460-1 LSF19 S200E-1 LSF19 S300E-1 LSF19 S300E-1/R LSF19 S460E-1 LSF19 S460E-1/R LSF19 S300-1/R LSF38 S150E-01/R LSF38 S180E-01/R LSF38 S180E-01 LSF38 S250E-01 LSF28 S180 LSF28 S180E LSF28 S250 LSF28 S180-1R LSF28 S180E-1R LSF28 S250-R LSF28 S250E-R LSF28 S250E LSF28 S150E LSF28 ST030E LSF28 ST030 LSF28 S150 LSF28 ST070E LSF28 ST070 LSF28 S120 LSF07 S850
4.7 3.1 3.4 3.3 3.6 2.9 3.2 <2.5 <2.5 <2.5 2.8 2.8 <2.5 2.7 3.4 2.8 3.1 3 <2.5 <2.5 2.7 <2.5 3.6 2.7 <2.5 2.8 <2.5
2 1.8 1.8 1 1.3 1.5 2.2 1.3 1.1 0.7 0.9 1 1.8 0.7 1.5 1.2 1.2 0.7 -
79 70 73 73 82 82 73 81 85 86 90 74 74 81 74 74 81 81 81 <70 74 74 <70 81 81 <70 75
92 96 97 101 92 92 92 92 92 92 -
4.3 3.2 <2.5 <2.5 <2.5 <2.5
2.1 2.0 -
78 75 73 73 70 70
89 86 -
Vibration total value (3 axes value) according to ISO 28927-4 Valid from 2010
Model
Model
LSR48 S120-CW LSR48 S090-CW LSR28 S180-05 LSR28 S180-05 LSR28 S150-10 LSR28 S110-08 LSR43 S150-10 LSR43 S120-08 LSR43 S090-10 LSR48 S150-10 LSR48 S120-08 LSR48 S120-08R LSR48 S120-13 LSR48 S120-10 LSR48 S090-10R LSR64 S100-15 LSR64 S072-13 LSR64 S060-15 LSR28 ST070E-CW LSR43 S072
93 93
Model
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 6.5 <2.5 <2.5 <2.5 <2.5 2.9 <2.5 <2.5 3.1 <2.5 <2.5 2.9 <2.5 <2.5 <2.5 <2.5 <2.5 3.1 <2.5
1.8 1 1.2 1.2 1.1 -
80 76 85 85 70 <70 86 84 82 85 78 78 83 80 78 88 82 83 81 83
96 96 97 95 93 96 94 99 93 94 92 94
LSS53 S085-18 LSS64 S085-18 LSS53 S072-C13 LSS64 S060-C15 LSS64 S060-23 LSS84 S060-23
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
2.8 <2.5 7.2 5.6 <2.5
1.2 2.3 2.3 -
70 <70 83 85 80
94 96 -
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
3.8 4.6 2.8 <2.5 3.9 3.9
1.1 1.5 1.3 1.2 1.2
78 86 76 82 82 88
97 93 93 99
7.9 8.3 4 5.3 5.6 4.5 5.2 4.9 3.3 4.8 3.9 3.9
2.4 2.8 1.3 1.6 1.7 1.4 1.6 1.5 0.8 1.1 0.9 1.6
80 81 86 86 86 81 77 77 77 87 87 87
92 97 97 97 92 98 98 98
Grinders Vertical grinder
Angle grinders LSV19 S170-08 LSV28 ST13-10E LSV28 ST12-10 LSV28 ST12-12 LSV28 ST12-13 LSV28 S060-18 LSV38 S12-125 LSV38 ST12-125 LSV38 SA12-125 LSV48 SA120-13 LSV48 SA085-18 LSV48 SA066-23 a
352
Value 3-axes m/s2
Vibration total value (3 axes value) according to ISO 28927-1 Valid from 2010
Grinders Straight LSR28 S150-CW LSR28 S120-CW LSR38 S180-CW LSR38 S150-CW LSR48 S150-CW
Sound pressure levels and sound power levels a according to ISO 15744
Grinders Straight
Angle LSV12 S200-1 LSV12 S120-1 LSV19 S200-1 LSV19 S120-1 LSV19 S080-1 LSV18 S080
Vibration total value (3 axes value) according to ISO 28927-4 Valid from 2010
Sound pressure levels and sound power levels a according to ISO 15744
The uncertainty in the sound levels is 3 dB(A).
Vibration and Noise Emission Values Material removal tools Vibration total value (3 axes value) according to ISO 28927-3 Valid from 2010
Model
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure levels and sound power levels a according to ISO 15744 Sound pressure dB(A)
Sound power dB(A)
3.2 3.2 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5
2.0 2.0 -
75 75 73 73 70 77 77 78 86 74 74 75 78 77 77 85 85 82 82 82 85 87 87 87 87 87 77 85 82
86 86 97 96 96 93 93 93 96 98 98 98 98 98 96 93
<2.5
-
76
-
1.6 1.7 1.3 0.8 1.4 1.5 1.7 1.6 1.7 1.7 1.3 1.7 1.5 1.3 2.1 2.4 2.3 1.7 1.7 1.5 1.4 2.9 1.4 2.9 1.4 1.4
82 82 82 84 82 82 81 81 82 82 79 76 76 76 76 76 76 85 85 85 85 85 78 78 78 78
93 93 93 95 93 93 92 92 93 93 96 96 96 96 96 -
Vertical sanders LSS53 S060
Model
LSK37 S250-DS1 LSK37 S250-DS2 LSK38 S250 Do LSK38 S180 Do
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 <2.5 <2.5 <2.5
-
79 79 89 84
90 90 100 95
Vibration total value (3 axes value) according to ISO 28927-8 Valid from 2010
Model
5.5 6.0 5.1 3.4 5.1 5.2 11.0 11.5 11.0 11.0 7.8 3.8 4.3 3.4 5.6 4.7 5 3.8 3.2 4.4 3.2 4.6 3.9 5.7 3.2 3.2
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
2.6 <2.5
0.9 -
92 86
103 97
Grinders Circular cutters LCS10 LCS38 S150-D
Vibration total value (3 axes value) according to ISO 28927-10 Valid from 2010
Model
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
3.5 5 <2.5 <2.5
0.8 1.6 -
95 94 95 96
106 105 106 107
6.1 7.7 12 11.5
1.7 1.3 1.6 1.5
99 99 103 102
110 110 114 113
5 11.5 8.1
1.9 2.7 1.8
74 91 91
102 102
Percussive Chipping hammers Vibration-damped RRF21 RRF31 RRD37 RRD57
Orbital and random orbital sanders LST30 H090-11 LST30 H090-15 LST30 S090-15 LST31 H090-15 LST32 H090-15 LST32 S090-15 LSO30 S070-3 LSO30 H070-3 LSO31 S070-3 LSO31 H070-3 LSO32 H070-3 LST20 R350 LST20 R550 LST20 R650 LST20 R325 LST20 R525 LST20 R625 LST21 R350 LST21 R550 LST21 R650 LST21 R525 LST21 R625 LST22 R550 LST22 R650 LST22 R525 LST22 R625
Sound pressure levels and sound power levels a according to ISO 15744
Grinders Router
Grinders Angle sanders LSV12 S120 LSV12 S200 LSV19 S200 LSV19 S120 LSV19 S080 LSV28 S060 LSV28 S060-M14 LSV28 S040 LSV28 ST034 LSV28 S021 LSV28 S021-M14 LSV28 ST008-01 LF LSV28 S040-01-M14 LSV28 ST013-M14-LF LSV28 ST013-LF LSV38 S085 LSV38 S085-M14 LSV38 S066 LSV38 S066-M14 LSV38 S066 D LSV38 S085 D LSV48 SA085 LSV48 SA085-M14 LSV48 SA066 LSV48 SA066-M14 LSV48 SA085 D LSV38 D120 LSV38 D085 LSV38 D066
Vibration total value (3 axes value) according to ISO 20643 Valid from 2010
Conventional type RRC22F RRC34B RRC65B RRC75B
Scalers RVM07 RRC13 RRC13N a
The uncertainty in the sound levels is 3 dB(A).
353
Vibration and Noise Emission Values Material removal tools Vibration total value (3 axes value) according to ISO 28927-10 Valid from 2010 Value 3-axes m/s2
Model
Uncertainty m/s2
Vibration total value (3 axes value) according to ISO 28927-5 Valid from 2010
Sound pressure levels and sound power levels a according to ISO 15744 Sound pressure dB(A)
Sound power dB(A)
Model
Percussive Riveting hammers Vibration damped RRH04P RRH06P RRH08P RRH10P RRH12P RRH14P
<2.5 3.9 4.8 5.1 4.4 5.4
1.4 1.6 1.7 1.1 2.9
93 91 92 91 93 93
104 102 103 102 104 104
LBB16 EP LBB16 EPX LBB26 EPX LBB36 LBB37 LBB45 H017 LBB45 H006 LBB45 H004
4
1.6
98
109
Straight
Vibration total value (3 axes value) according to ISO 20643 Valid from 2010
Model
LBB16 S260 LBB16 S064 LBB16 S045 LBB16 S038 LBB16 S029 LBB16 S022 LBB16 S012
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
a
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5 3.7 <2.5
1.6 -
80 82 82 83 86 88 88 88
93 93 94 97 99 99 99
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5
-
75 75 75 75 75 73 75
-
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 2.7 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5
0.9 -
75 75 75 75 75 75 72 75 81 75 72 75 81 75 75 81 84 75 89
92 92 92 95 100
<2.5 <2.5 <2.5
-
77 88 82
99 93
<2.5
-
86
97
b
-
83
96
Angle LBV16M 005 LBV16M 010 LBV16M 018 LBV16M 032 LBV16M 045 LBV16M 055 LBV11 30o LBV16 30o LBV36 30o LBV16 45o LBV11 90o LBV16 90o LBV36 90o LBV16 Z LBV16 90o Large LBV36 90o Large LBV37 90o Heavy duty LBV16 018-11 Key chuck model LBV34 S Key chuck model
Drills Tappers LGB34 H LGB34 S LGB36 H
Value 3-axes m/s2
Drills Pistol grip
Conventional type RRN11P
Sound pressure levels and sound power levels a according to ISO 15744
The uncertainty in the sound levels is 3 dB(A).
Micro stop drills LBS36
Positive Feed drills PFD1500RA b
354
# QQ Q
_ ^ @$
+ #! ! ! !
D 6 10 13 20 25 38 42 43
6 8 10 11
14 38 12 34 1 112 14 7 16
10
38
13
12
20
34
42
14
43
7 16
10
38
13
12
20
34
42
14
43
7 16
55
355
3
42 0 6
12 22 009
001 002
100 200
10 15
10 15
6 8 10 12 13 19 20 25 38 42
356
14 58 38 12 34 1 112 14 14
14 38 14 14
_ ^ @$
+ #! ! ! !
06
14
357
D 1 06 10
D
14 38
D
D
06 13 25
1 4 10 3 8 1 2 20 3 4 1 38 1 1 2
D D 1
7
# 3 3
358
3 3
_ _+%
06 13 25
1 4 10 3 8 1 2 20 3 4 1 38 1 1 2
D 1
6
# 3 3
3 3
D Y" | Y
Y$ | Y
359
50
34 42 50 62 80 90
50
137
34 43 51 63 81 91
D Y" | Y
360
137
Tool Designations
}K@{Z} Q !+ # }$ >@{ }K?Z} Q # @ L ? }K?Z} Q # ? }K {Z} Q !+ # }$ > {
? K #Z Q
Z
~>Z # ~ ZK# !+
}¡ZK# !+
Tool Designations
K_{Z
361
Notes
362
Notes
363
Notes
364
12 14 18 20 23 25 26 28 30 33 37 38 40 41 56 61
Battery Assembly Tools 68 BCP screwdriver, clutch type BCV nutrunner, clutch type Tensor STB nutrunners transducerized type Tensor SB nutrunners transducerized type
71 71 74 79
Electric Assembly Tools and Systems 80 Electric screwdrivers EBL MicroTorque Tensor ES Tensor DL Tensor SL Tensor SR Electric nutrunners Tensor ES Tensor DS Tensor ST Tensor SR Tensor STR Controller and software Power Focus 600 DS/DL Drive Power Focus 4000 Software ToolsTalk Quality Integrated Fastening Station hardware Station software
83 84 86 90 91 92 93 97 99 100 105 113 114 121 122 124 125 127 128 131 133
Tool Accessories 135 TPS Controller Torque arms Bits and power sockets
138 139 149
Fixtured Applications 156 Fixtured nutrunners QST Fixtured nutrunners ETX Controllers and software Power MACS MSB, DB Power Focus Software ToolsTalk
159 163 165 166 167 170 171
Grinders 194 Turbo grinders and sanders Die grinders Straight grinders Vertical grinders Vertical sanders Angle grinders Angle sanders Orbital and random orbital sanders Dust extraction Router Circular cutters
Percussive Tools 223 Chipping hammers Scalers Chisels Riveting systems Riveting hammers Bucking bars
226 228 230 234 235 237
Drills 239 Pistol grip drills Straight drills Angle drills Modular drills Micro stop drills Tappers Screw-feed drills Positive feed drills
242 246 248 252 254 256 258 259
Automatic Drilling and Tapping Units 263 Automatic drilling and tapping units Dimension sketches
174 177 178 178 179 180 181 182 184
191 193
265 268
Air Line Accessories 271 Air preparation units Optimizer air tool oil Direct lubrication units Quick couplings Claw couplings Ball valves Swivel connectors Fittings Blow protector Hoses Spiral hoses Productivity kits Pre-mounted hose kits Hose reels Balancers Blow guns Test equipment AIRnet
274 281 282 284 308 309 310 311 314 315 320 321 322 323 327 330 331 332
Air Motors 333 Vane air motors LZB vane air motors LZL vane air motors Air motor support
334 335 335 336
Hoist and Trolleys 337
Quality Assurance in Tightening 172 STanalyser SRTT-L Transducers QRTT Transducers IRTT-B Transducers SRTT-B Transducers MRTT-B Transducers MRTT-C Transducers ACTA MT Transducer STwrench Test Benches BLM Torque Supervisor
198 202 204 208 210 212 214 216 218 221 222
Air hoists Trolleys
339 340
Service 342 Service packages Service packages for new equipment
344 346
Declaration of Noice and Vibration Emission 348 Tool Key 355 Tool Designations 361
Whatever your
business we can add value A global technology leader, Atlas Copco is a true solutions provider to the manufacturing industries
in our range today. From big bolt fastening technology for offroad vehicles, down to “micro” tools for tiny fasteners in the electronics industry, Atlas Copco has the solutions you need to stay ahead of the game.
2
You talk, we listen
Lean production
Committed to sustainable productivity
For us, listening is crucial. Whether you build vehicles, aircraft, appliances or electronics, your ongoing feedback gives us valuable insights into your business and the challenges you face to remain competitive. Our response? A continuous stream of innovations that raise productivity in your operation.
In the automotive and other industries our high !! a major contribution to lean production. Every third car in the Western world was built using our cutting edge fastening solutions.
We lead, others follow
On assembly lines in the manufacturing industries many joints are safety critical. Atlas Copco " and market-leading assembly process software enable our customers to meet today’s demands for joint validation, documentation and traceability.
Our brand promise embraces virtually all aspects of our operations. It means that Atlas Copco people do everything they can to ensure reliable, lasting results with responsible use of resources – human, natural and capital. In our own operations worldwide we focus on maintaining a high competence level, and health and safety in the workplace. We constantly strive to reduce the impact of production on the environment. A true innovator, Atlas Copco continuous ! " with lowest cost of ownership. Safeguarding health and boosting productivity at our customers’ plants through better ergonomics have long been part of our business philosophy. All-in-all, we are acting for a better society around us.
Atlas Copco leads the world for high tech operator-friendly tools supported by advanced process control and quality assurance software. We currently have more than 4 000 tools in our range and our dynamic product development program generates a large number of innovative new products every year.
Safety critical applications
Productivity starts with people # $ "nomically designed tools that minimize operator fatigue and increase individual productivity. Out " riveting systems, chosen by major aircraft manufacturers, and our turbo-powered grinders that have made heavy tasks lighter for tool operators in heavy metal fabrication operations.
3
Close to your
business in touch with your needs global basis. Atlas Copco product specialists, distributors and service engineers are on hand world the challenges you face and our commitment to your productivity is total.
4
Customer Centers
Worldwide service
Order-driven production
Unique among competitors, Atlas Copco has Customer Centers throughout the world. Their common goal is to give you the best return on your investment. Once the tools are installed, our entire organization is dedicated to keeping your operation on-line.
Our global service organization, with more matched level of customer support. The Atlas $ " !ever you are in the world you receive the same high quality service.
At our tool plant, production is order driven and % & " our factory every tool and system is rigorously tested. Quality control and test data are stored for each product.
Application centers
Whatever your language
Our strategically located Application Centers " ! process monitoring and control for the automotive, aerospace and other industries where joint quality is crucial. Using standard components we can deliver a complete tightening station for quality integrated fastening in just three weeks.
We offer customer training and a wide range of training materials, including e-learning, interactive presentations and pocket guides in several languages. Operator and service instructions, supplied with all products, are available in many languages. Installation, operation, maintenance and service instructions are available on our website.
Fast delivery Place orders by phone or on-line. Orders received before 16:00 are packed and shipped the same day. European customers receive deliveries from our standard range within 24 to 48 hours from our worldwide distribution ! &" % ' tinents take up to 72 hours.
5
innovative excellence
A truly company striving for
Atlas Copco is a truly innovative company, continuously striving for excellence. Our dynamic prod uct development program generates a large number of new products every year. We currently have more than 4 000 tools in our range and we own more than 400 patents. Covering all our operations, we have a quality target: To attain maximum quality at all stages from initial development to spare part deliveries.
6
Proof of company excellence
Our obligations
()* $ # Copco Tools product company conforms to the Quality Standard ISO 9001. Our quality policy is:
+ machine is designed in conformance with the standards laid down for the machine type in question. + declaration of conformity. + " = " mented. + " > – Name and address of manufacturer. – Product designation and technical data, % – The CE marking. – Country and year of manufacturer. The machine must be accompanied by safety and operating instructions warning of possible hazards when the machine is in use. The instructions must also include a declaration of noise and vibration based on tests performed according to test codes such as EN standards or other recognized standards. The instructions must be written in all EC languages.
+ ; % + the right time. + services and processes. + ! "% In effect it means you know what you are get "% $ " cesses ensure that every product leaving our quality and performance.
EC declaration of conformity From January 1, 1995, all machines produced by Atlas Copco conform with the EC Machine ' ! % < 'cember 29, 2009 the directive is 2006/42/EC. Each Atlas Copco tool bears the CE marking and is accompanied by detailed safety and operating instructions and a declaration of conformity.
Ergonomics Our goal is to supply the market with the most ergonomic and operator friendly tools available. For us ergonomics embraces all the factors involved in the interaction between the equip-
ment and the operator. Important parameters are handle design, load on the operator, torque reaction from tightening tools, temperature, vibration emission, noise emission, dust and oil. The vibration and noise values included in the instructions and in this catalogue are measured according to internationally accepted standards. For vibration we use the ISO 28927 series and for noise ISO 15744. The values are emission values primarily intended to compare tools.
Environment We continuously strive to reduce our environmental impact. To achieve this we require all = " ISO 14001. The Environmental Management System focus areas include: + ' " ? @ " mental criteria in our design process. + ( " " tion and product performance. + G " J duction and products. + K " U W our supply chain. + )
" customers. + K " ! " for our employees.
7
Your guide to the catalogue
Speed
Accessories included Y " " for each type of tool and of the parts (nipples, keys, guards, etc.) supplied with the tool. Instructions and a list of spare parts are always included in the package.
Selected service kits to order Under this heading, service kits for the most frequent service jobs done on the tool in question are listed.
Optional accessories
Vibration and noise emission
[ ! of the accessories. They are dependent on the job the tool is to be used for and have to be ordered separately.
Vibration and noise emission values are presented In a separate section at the end "% < ' { { vibration emission shall be given as vibra |] }% Vibration values referring to the ISO 28927 are always given as a measured vibration value and an uncertainty. The uncertainty is an indication of the spread in the vibration when measured. The spread in the in-use vibration emitted in a real work situation is at least of the same magnitude, often considerably bigger. Vibration values referring to ISO 28927 can in many cases also be used as rough estimates of the in-use vibration values when tools are used in typical applications. ( ~ beyond our control such as poor mainte-
Air consumption The air consumption of the tools is stated in liters per second, l/s, and relates to free air, %% pheric pressure. Unless otherwise stated, " ! " \%] consumption. ^ the tool without a speed governor when idling, i.e., when the tool is running at no load. A tool with a speed governor, has the power output.
Length 1 in 1m 1 mm
8
The tool speeds are indicated in revolutions per minute, r/min, and indicate the idling speed, i.e., the speed at which the tool runs at no load and at a working pressure of 6.3 bar, if not otherwise % % _ ` of the idling speed for tools without a speed " j @ ` " for tools with a speed governor.
= = =
0.0254 m 39.3701 in / 3.2808 ft 0.0393701 in
Weight 1 lb 1 kg
= =
0.4536 kg 2.2046 lb
Torque 1 kpm 1 Ft lb
= =
9.8067 Nm 1.3558 Nm
Torque 1 In lb 1 Nm
Pressure 1 bar 1 kp/cm2 (at) 1 psi 1 kPa
= =
= = = =
0.1130 Nm 0.1020 kpm 0.7376 ft lb
100 kPa 98.0665 kPa 6.8948 kPa 0.0101972 kp/cm2 (at)
nance, pirate parts, unbalanced grinding wheels, etc. When measuring noise, Atlas Copco ()* _% " given in this catalogue is the measured sound pressure level. If the measured value j &|#} ! also given. The standards describe how to "% " ] &|#}% ( values close to the operator’s ear may differ considerably from the given values particularly since in many applications the sound from the process is higher than the unloaded tool noise. # $ #& held liable for the consequences of using the declared values, instead of values re~ " risk assessment in a workplace situation over which we have no control. We recommend a program of health surveillance to detect early symptoms which may relate to " help prevent future impairment.
Power 1 kpm/s 1 hp
= =
1 kW
=
9.8067 W 745.7 W 101.972 kpm/s 1.3410 hp
Flow 1 m3/min 1 cfm 1 m3/h 1 l/s
= = = =
16.6667 l/s 0.4720 l/s 0.2778 l/s 2.1189 cfm
Pneumatic Assembly Tools
Contents
Page
Introduction ......................................... 10 Screwdrivers 12 Pistol grip models ................................ 14 Straight models.................................... 18 Angle models ....................................... 20 Impact wrenches 23 Pistol grip models ................................ 25 Straight models.................................... 26 Hydraulic impulse nutrunners 28 ErgoPulse Pistol grip models ................................ 30 Straight models.................................... 33 Controlled impulse nutrunners 37 Pulsor C ............................................... 38 Nutrunners 40 Angle models ....................................... 41 Straight models.................................... 56 Pistol grip models ................................ 61
Introduction – Pneumatic Assembly Tools
Fast, accurate and operator friendly Atlas Copco supplies a broad range of pneumatic assembly tools designed to give you highest possible productivity on your assembly line. The result of decades of development, the tools include ergonomically designed screwdrivers, pulse tools, nutrunners and impact wrenches, that offer superior productivity. High productive tools means less air consumption that translates into big energy savings since energy consumption and CO2 emissions are reduced. Vibration and noise levels are minimized, power-to-weight ratios are high. It all adds up to maximum operator comfort and highest individual productivity. Impact wrenches (LMS) Impact wrenches have unmatched speed and power-to-weight characteristics, which makes them ideal e.g. for loosening applications. They productify raw power and cover a wide torque range including both non shut-off and shut-off models. They are also reaction free. Impulse tools (ErgoPulse XS, PTS, PTX) Impulse tools are the ideal choice for fast and reaction-free one-hand tightenings. They have the same advantages as impact wrenches but with higher accuracy. In addition you will get a tool with good ergonomics, which means lower sound levels and less vibrations. Pulse tools also have a longer service life. They come in non shut-off and shut-off version.
Pneumatic Assembly Tools
Controlled impulse tools (Pulsor C) The Pulsor C is a further developed pulse tool with advanced error-proofing functionality. It is a multi torque pulse tool for quality critical tightenings offering complete control of the tightening process with result reporting. Screwdrivers We offer a wide range of extremely accurate, ergonomically designed screwdrivers for all kinds of jobs involving smaller screw sizes, up to M6. All models are lubrication-free. ● Direct drive (LUD, LUF, HRD) The low cost alternative for wood and self-drilling screws. ●
Slip clutch (TWIST, LUF) Best for sheet metal screws, wood screws or self-tapping screws.
●
Shut-off control (LUM) Best practice in most cases, especially for machine screws and screws in plastic. Very good accuracy and lowest bit consumption.
10 Pneumatic Assembly Tools
Nutrunners Suitable for all kinds of tightening tasks from 0.5 Nm, nutrunners in Atlas Copco’s extensive range are extremely accurate. Due to their ergonomic designs they are also very comfortable to operate. All models are lubrication-free. ● Angle and straight type (LTV, LTD) Accurate workhorses for limited spaces suitable for high volume serial production. Very good accuracy, small angle head and possible to attach special heads. Low noise and vibration levels. ● Pistol grip type (LMP, LTP) High torque tools for super fast, accurate tightenings. Low noise, and low vibration tools for operator comfort.
Selection Guide Recommended torque bolt grade 8.8
IMPACT WRENCHES
M1.6 M2 0.1
M2.5 M3
M4 M5 M6
1
0.5
5
Non shut-off
M8
M10 M14 M36 M24 M12 M16 M20 M30 M42 50
10
500
100
7
1000
5000
LMS
5500
PULSE TOOLS 5
Non shut-off
ErgoPulse XS
2
Shut-off
400
900
ErgoPulse PTS/PTX
16
Controlled
Pulsor C
400
SCREWDRIVERS 2
Direct drive
Slip clutch
1
Shut-off
0.03
NUTRUNNERS Angle head type
LUD
18
TWIST/LUF
17
18
LUM
0.5
LTV
Pistol grip type non shut-off
600
6
LMP
Pistol grip type shut-off
45 5
Straight type Recommended Nm 0.17 0.35 0.7 1.2 torque bolt grade 8.8
2.9
4000
LTP LTD
5.7 9.8
24
4000 1500
47 81 128 385 1310 3640 197 665 2280
M-threaded screws/bolts Tightening torque Nm, according to ISO 898/1 Bolt grade Thread
M1.6 M2 M2.2 M2.5 M3 M3.5 M4 M5 M6 M8 M10 M12
3.6
0.05 0.10 0.13 0.20 0.35 0.55 0.81 0.60 2.80
4.6
0.065 0.13 0.17 0.26 0.46 0.73 1.10 2.20 3.70 8.90 17.0 30.0
Bolt grade
4.8
5.8
8.8
10.9
12.9
Thread
4.6
0.086 0.17 0.23 0.35 0.61 0.97 1.40 2.95 4.90 10.50 21.0 36.0
0.11 0.22 0.29 0.44 0.77 1.20 1.80 3.60 6.10 15.0 29.0 51.0
0.17 0.35 0.46 0.70 1.20 1.90 2.90 5.70 9.80 24.0 47.0 81.0
0.24 0.49 0.64 0.98 1.70 2.70 4.00 8.10 14.0 33.0 65.0 114.0
0.29 0.58 0.77 1.20 2.10 3.30 4.90 9.70 17.0 40.0 79.0 136.0
M14 M16 M18 M20 M22 M24 M27 M30 M36 M42 M45 M48
48 74 103 144 194 249 360 492 855 1360 1690 2040
4.8
5.8
8.8
10.9
12.9
58 88 121 170 230 295 435 590 1030
80 123 172 240 324 416 600 819 1420 2270 2820 3400
128 197 275 385 518 665 961 1310 2280 3640 4510 5450
181 277 386 541 728 935 1350 1840 3210 5110 6340 7660
217 333 463 649 874 1120 1620 2210 3850 6140 7610 9190
Pneumatic Assembly Tools 11
Pneumatic Assembly Tools
Torque recommendations The torque is important to ensure the required clamping force. The table shows the recommended max tightening torque for the ! > ! | % {_} ! % The torque corresponds to approximately 62% of tensile stress.
Introduction – Pneumatic Screwdrivers
High accuracy, good ergonomics Atlas Copco pneumatic screwdrivers bring accuracy and good ergonomics into the production process, while offering robust, reliable designs. The range includes with drive types spanning a wide range of speeds and In this range of pneumatic screwdrivers, the proven and patented Atlas Copco clutch design gives high torque accuracy and repeatable results over time. All screwdrivers are lightweight, with optimum non-slip grip and handle design for operator comfort. A fast clutch shut-off gives minimum reaction impulse, thus reducing operator strain. All Atlas Copco screwdrivers are lubrication-free.
Pneumatic Screwdrivers
A complete range Our pneumatic screwdrivers are available in pistol grip, angle and straight con" % Y^ () Y< Y' " " () G angle tools. Shut-off type screwdrivers Y^ accurate shut-off clutch for smooth performance and high quality tightening. They are suitable for joints with demands on torque accuracy, providing accurate tightening time-after-time, independent of variations in joint stiffness. Electro ) ' " |?)'}
G? "% G? " received from the tool, in order to con % # G? ! G? % ) choice for machine screws, thread-rolling screws and thread-forming screws for plastic.
12 Pneumatic Assembly Tools
Slip clutch type screwdrivers () Y< [G ! slip clutch that applies a pulsating force when the torque level is reached. These tools are suitable where the torque level may temporarily rise during the rundown phase, for instance when using sheet metal screws, wood screws or self-tapping screws. Direct drive type screwdrivers Y' Y< [G' ! ! is reached. The torque level is adjusted " " % Y' Y< [G' " and wood screws.
Selection Guide
SCREW TYPE M
SCREWDRIVER
4.8
Ø Screw size
Property class 4.8 normal for cross recessed and slotted screws
Torque Nm/in lb
M1.6 0.09 /0.8
M2 0.2/1.8
Recommended tool
M2.5 0.4/3.5
M3 0.6/5.3
M3.5 1.0/8.8
M4 1.4 /12.4
M5 2.9/25.7
M6 4.9/43.4
LUM02 LUM10 LUM12 LUM22 LTV009 LTV18 LUM32
M
Ø Screw size
8.8
Property class 8.8 normal for hexagon, Allen head and Torx®. Locking nut with plastic insert, increase torque 10%, mechanical-lock nut, increase torque 20%
Torque Nm/in lb Recommended tool
M1.6 0.2 /1.8
M2 0.4 /3.5
M2.5 0.7/6.2
M3 M3.5 1.2 /10.6 1.9 /16.8
M4 M4.5 2.9 /25.7 4.3 /38.1
M5 5.7/50.4
M6 9.8/86.7
LUM02 LUM10
LUM12 LUM22
LTV009 LTV18 LUM32
T
M
Property class between 8.8 and 10.9 due to case hardening. Taptite® and Swageform are examples
Ø Screw size Torque Nm/in lb Recommended tool
M2 0.5 /4.4
M3 1.4 /12.4
M4 3.2 /28.3
M5 6.5 /57.5
M6 11.0 /97.3
LUM02
LUM10
LUM12 LUM22
LTV009 LTV18 LUM32
Ø Screw size
T ST
Torque Nm/in lb
ST2.2 0.3/2.7
ST2.9 1.0 /8.8
ST3.5 1.8 /15.9
ST4.2 2.9 /25.7
ST4.8 4.2 /37.2
Recommended tool
ST5.5 6.7 /59.3
ST6.3 9.1/80.5
TWIST12/22 LUF34
T
ST
for plastic
Ø Screw size Torque Nm/in lb Recommended tool
ST2.2 ST2.9 0.3 /2.7 1.0 /8.8 LUM02 LUM10
ST3.5 1.8 /15.9
ST4.2 2.9 /25.7
ST4.8 4.2 /37.2
ST5.5 6.7 /59.3
ST6.3 9.1 /80.5
LUM12 LUM22 LTV009 LTV18 LUM32
Ø Screw size
ST
Torque Nm/in lb Recommended tool
ST2.2 0.3 /2.7
ST2.9 1.0 /8.8
ST3.5 1.8 /15.9
ST4.2 2.9 /25.7
ST4.8 4.2 /37.2
ST5.5 6.7/59.3
ST6.3 9.1/80.5
TWIST12 LUD LUF34
Torque Nm/in lb Recommended tool
1.5 /13.3
3 /26.5
5 /44.2 LUD12/22 TWIST12/22
7.5 /66.4
12 /106.2
LUF34
Shut-off clutch
Slip clutch
Direct drive
With optional coupling-ring.
Ordering No. 4210 2316 01
With optional spring.
Ordering No. 4210 1831 00
Pneumatic Assembly Tools 13
Pneumatic Screwdrivers
S
Pistol Grip Models
)
Y^ " " " > ● [G> ^ ! " be used with high grip when feed force is needed or with low grip for minimal reaction force. ● [G> ^ ! " fectly balanced for standard pistol grip applications. ● [G<> & " ! ~ % ● Y^]{ " force to weight ratio amongst the pneumatic screwdrivers. It is also a tool with low reaction force and fast shut-off because of the position of the clutch. G? " " ! @G?% ) " ! ))%
Torque range soft joint Model
Nm
in lb
Free speed r/min
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14 Pneumatic Assembly Tools
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Pistol Grip Models
Torque range soft joint Model
in lb
Free speed r/min
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Torque range soft joint Model
Air consumption at CS Length distance free speed mm mm l/s cfm
Rec. hose size mm
Air inlet thread in
Ordering No.
Nm
in lb
Free speed r/min
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lb
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Torque range soft joint Model
Nm
in lb
Free speed r/min
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Air consumption at CS Length distance free speed mm mm l/s cfm
Rec. hose size mm
Air inlet thread in
Ordering No.
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Torque range soft joint Model
in lb
Free speed r/min
kg
lb
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Air consumption at CS Length distance free speed mm mm l/s cfm
Rec. hose size mm
Air inlet thread in
Ordering No.
Pneumatic Screwdrivers
With push start and button reverse Y^ { KG { Y^ { KG j Y^ { KG ]_ Y^ { KG _ Y^ { KG _ Y^ { KG { Y^ { KG j Y^ { KG ]_ Y^ { KG _ Y^ { KG \ Y^ KG ] Y^ KG _ Y^ KG { Y^ KG{ Y^ { KG Y^ { KG{ Y^ { KG] Y^ { KG Y^ { KG_ Y^{{ KG{]_ Y^{{ KG] Y^{{ KG Y^{{ KG{] Y^{{ KG_{\ Y^{{ KG_]_ Y^{{ KG\ Y^{{ KGj
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)
Straight Models
Torque range soft joint Model
Nm
in lb
Free speed r/min
kg
lb
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Air consumption at free speed l/s
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Ordering No.
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Torque range soft joint Model
Nm
in lb
Free speed r/min
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lb
Length mm
Air consumption at free speed l/s
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Air inlet thread in
Ordering No.
With lever start () { )G] () { )G (){{ )G\ (){{ )G
With push start (){{ KG{] (){{ KG\ (){{ KG
Pneumatic Assembly Tools
Pneumatic Screwdrivers
() " ! ! " > ● KG> ^ ! and reverse button ● )G> ^ ! reverse ring.
Angle Models
)
" ! fast, accurate shut-off clutch and are designed for durability. ● ) " " ! good access in limited spaces and ! ! % ● ) " " " % G? " ! % < see accessory page.
Torque range soft joint Model
G ] G _\ G _{ G _ G \ G \{] G { G G j<) G \ G G { G G
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Nm
in lb
Free speed r/min
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Angle head Length height mm mm
Weight kg
lb
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Angle head center to side mm
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Air consumption at free speed l/s
cfm
Rec. hose size mm
\ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \
]
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\ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \
Ordering No.
j
j
j
j
j
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j
j
j
j
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j
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Angle Models
)
Torque range soft joint Model
Air inlet thread in
Free speed r/min
Weight kg
lb
Air Angle head consumption at Angle head center free speed Length height to side mm mm mm l/s cfm
Rec. hose size mm
Air inlet thread in
Ordering No.
Nm
in lb
%]%
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With 1/4" square drive () G \
With 1/4" female hexagon drive () G (\ () G ](\
%]% {% \%
{ Pneumatic Assembly Tools {
)!
Accessories
Accessories Included Clutch adjustment key Included with all shut-off and slip clutch tools Exhaust hose Included with straight and air-on-top models
Clutch adjustment key
Optional Accessories Ordering No.
Threaded clutch houses Y^ { KG)G { ] Y^ { [G[G< ] _ j Y^{{ [G[G { ] \ Y^{{ [G[G { Y^{{ )GKG ] _ \ j Y^{{ )GKG {
{ ]j\ { ]j\ { ]j\ { ] { ] { ]j] { ]j] ]
Angle head covers G {_G G jG
{
_ {
\
Protective covers Y^{{]{ [G Y^{{ [G Y^ { [G
{ ] _ { ] _ { \{
Suspension yoke
Quick change chuck kit
Threaded fronts Y^ ]{ [G _
{ {_{
Suspension yoke
{ \ j
Quick change chuck kit ! "
{ {]{\
Angle-head G ] j
" a
{ ]j_
Vacuum screw pick-up Y^ {
{ \ j
Angle-head for LTV009
) { ]j_ " %
RE-conversion kits Model
Y^ { [G< Y^ { )G Y^{{ )G
Designation
Y^ { [G[G< Y^{{ [G ] \ Y^{{ [G { Y^{{ [G ] \ Y^ { )G Y^ { KG Y^{{ )G Y^{{ KG Y^]{ [G Y<]
Vacuum screw pick-up for LUM02
Ordering No.
{ ]\{ { ] { { _ j { ]
Exhaust hose
{ { _{ { { _{ { { _{ { { _{ { { _{ { { _{ { { _] { { _] { { _{ { { _{ { { _]
Support handle
ESD hose
]__ {
]__ {
]__ ]
]__ { @ @ @ @ @
]__
]__ j{
j{ { _ \ j{ { _ j{ { _ j{ { _ j{ { _ \ j{ { _ \ j{ { _ j{ { _ j{ { _ \ j{ { _ j{ { _
Torque arms adapters
@ @ @ @ ] ]_ _{ ] ]_ _] ] ]_ _ ] ]_ _ @ @ @
Installation proposal
j{ {
j \ j{ {
j j{ {
j j{ {
j j{ {
j \ j{ {
j \ j{ {
j j{ {
j j{ {
j \ j{ {
j j{ {
j
ESD approved pistol handle
{ ]\ \ { ]] { ]] { ]\ \ @ @ @ @ @ { ]] @
Pneumatic Assembly Tools 21
Pneumatic Screwdrivers
a
Model
Accessories
)!
K
\ \
$ \ $ \
?"($ j ?"($ j
j{ { j_ j{ { j_
\
$ \
?"($ j
j{ { j_ \
$ j $ j
?"($ j ?"($ j
j{ { j_ j{ { j_
For small screwdrivers with 1/8" BSP air inlet ^('( * J <G' ? j$ \ j ^('( * J <G ? j$ \ j
For small screwdrivers with 1/4" BSP air inlet ^('( * J <G' ? j$ \
For screwdrivers with 1/4" BSP air inlet ^('( * J <G' ? j$ j ^('( * J <G ? j$ j
) The spare parts included in the service % Always have them available for a fast and economical repair. ^ > ● ●
●
O-rings
●
Circlips Pins etc.
●
Pneumatic Screwdrivers
●
^ "
22 Pneumatic Assembly Tools
Model
Ordering No.
Y^ KG Y^ { [G [G< Y^ { )G Y^ { KG Y^{{ [G[G ] \ { Y^{{ [G[G Y^{{ KG)G ] \ { Y^{{ KG)G Y^{_ [G< Y^]{ [G Y<] [G () [G< () G () [G ] { () [G \ () [G () { [G { ] (){{ [G {]{ { (){{ [G j
j j { j {_ j {_ j {j j {j{ j {j j {j_ j _ j ] \ j j\ j j j j { j {j j { { j { j { \ j { _ j {j j j_
Introduction – Impact Wrenches
Power you can depend on Atlas Copco impact wrenches are designed to provide dependability and a long, trouble-free service life in the toughest conditions. Few other tools can match the capacity-to-weight ratio and simplicity in use and maintenance.
Atlas Copco´s powerful, high-speed impact wrenches are designed to cut production times by providing rapid run-down and fast tightening. Impact wrenches build up torque in joints through a series of rotary impacts, where air pressure and tightening time affect the torque obtained. As a general rule, if a wrench impacts longer than 5 seconds on a fastener, a larger wrench should be used in order to achieve better durability. The LMS models are non shut-off, which means they will shut off once the operator releases the trigger. LMS The LMS is a non shut-off impact wrench with extraordinary power to weight qualities and virtually no reaction force during tightening. The torque is applied to the joint, not to your wrist. These tools are typically used where fast tightening or disassembly is needed and the range covers recommended torque levels between 7-5500 Nm.
Impact Wrenches
LMS 8-series The new LMS 8-series impact wrenches delivers true raw power and enables extremely fast tightening and loosening. The innovative and unique Grease Retaining System ensures maximum tool performance with long service intervals.
Pneumatic Assembly Tools 23
Selection Guide
Nm
M6
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M36
M42
M45
M48
9.8
24
47
81
128
197
275
385
518
665
961
1310
2280
3640
4510
5450
LMS LMS08 LMS18 LMS18 LMS28 LMS38 LMS38 LMS48 LMS58 LMS58 LMS61 LMS61 LMS68 LMS88 LMS88 LMS88 LMS88 LMS08 LMS18 LMS28 LMS38 LMS38 LMS48 LMS58 LMS58 LMS58 LMS68 LMS68 LMS68 LMS88 8.8
Nm
14
M6
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M36
M42
33
65
114
181
277
386
541
728
935
1350
1840
3210
5110
6340
M45
LMS LMS08 LMS18 LMS28 LMS28 LMS38 LMS38 LMS48 LMS58 LMS61 LMS61 LMS68 LMS88 LMS88 LMS88 LMS88 LMS18 LMS18 LMS28 LMS38 LMS48 LMS48 LMS58 LMS68 LMS68 LMS68 LMS88 10.9
Nm
M6
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M36
M42
17
40
79
136
217
333
463
649
874
1120
1620
2210
3850
6140
LMS LMS08 LMS18 LMS28 LMS28 LMS38 LMS48 LMS58 LMS61 LMS61 LMS68 LMS88 LMS88 LMS88 LMS88 LMS18 LMS18 LMS28 LMS38 LMS48 LMS58 LMS68 LMS68 LMS68 LMS88 12.9
= HEAVY DUTY
Impact Wrenches
= EXTRA HEAVY DUTY
24 Pneumatic Assembly Tools
" " " " "% "
\]` %
Non Shut-off
Pistol Grip Models
LMS models Recommended operating range 7-1800 Nm. zFast tightening and disassembly. zNegligible reaction force. z
Low weight.
z
High power-to-weight ratio. Tightening time should not exceed 5 seconds, to avoid excess wear on the tool. zSoft-start throttle. z z
LMS58 HR25
Long service intervals.
z
Durable high performance with Grease Retaining System.
z
Model
LMS08 HR10 LMS08 HR42 LMS18 HR13 LMS18 HR10 LMS28 HR13 LMS38 HR13 LMS48 HR20 LMS58 HR25 LMS58 HR20 LMS68 HR25
6-8 6-8 10 10 12 14-16 16-18 20-22 18-20 22-30
Torque range Nm
ft lb
3/8 7-45 5-33 1/4a 7-35 5-26 1/2 10-110 7-81 3/8 10-90 7-66 1/2 30-210 22-155 1/2 40-375 29-276 3/4 100-550 74-405 1 300-800 221-590 3/4 300-800 221-590 1 600-1800 442-1400
Free Max torque Impacts speed Nm ft lb per min r/min
Length excl. Weight anvil kg lb mm
65 60 150 120 390 850 1375 1900 1900 4450
0.9 2.0 0.9 2.0 1.45 3.2 1.45 3.2 1.85 4.1 2.6 5.7 3.3 7.3 4.8 10.6 4.8 10.6 9.8 21.5
48 44 110 88 287 627 1014 1401 1401 3282
1650 14000 1650 14000 1500 8100 1650 8100 1500 9500 1350 8000 1100 6500 900 5500 900 5500 780 5000
185 186 144 148 146 167 173 210 210 252
CS distance mm
21 21 26 26 29 29 38 42 42 55
Air con- Rec. Air sumption hose inlet under load size thread l/s cfm mm in Ordering No.
2.5 2.5 8.5 6.5 8.5 10 12 14.5 14.5 28
5 5 18 14 18 21 25.2 30.5 30.5 58.9
6.3 6.3 10 10 10 10 12.5 12.5 12.5 16
1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 1/2
8434 1080 00 8434 1080 05 8434 1180 00 8434 1180 01 8434 1280 00 8434 1380 00 8434 1480 00 8434 1580 00 8434 1580 01 8434 1680 01
Female hex. quick change chuck.
Impact Wrenches
a
Bolt Square size drive mm in
LMS18 HR13
Pneumatic Assembly Tools 25
Straight Models
Non Shut-off
LMS models Recommended operating range 7-5500 Nm. zFast tightening and disassembly. zNegligible reaction force. z
LMS08 SR10
Low weight.
z
High power-to-weight ratio. Soft-start throttle. zTightening time should not exceed 5 seconds, to avoid excess wear on the tool. zLong service intervals. z z
LMS68 GIR25
Durable high performance with grease retaining system.
z
LMS88 GIR38
Model
LMS08 SR42 LMS08 SR10 LMS68 GIR25 LMS68 GOR25 LMS68 GIR S5 LMS68 GOR S5 LMS88 GIR38 LMS88 GOR38 LMS88 GIR S5 LMS88 GOR S5
Bolt Square size drive mm in
6-8 6-8 22-30 22-30 22-30 22-30 30-42 30-42 30-42 30-42
1/4a 3/8 1 1 1 5/8b 1 5/8b 1 1/2 1 1/2 1 5/8b 1 5/8b
Torque range Nm
ft lb
7-35 7-45 600-1800 600-1800 600-1800 600-1800 1000-5500 1000-5500 1000-5500 1000-5500
5-26 5-33 442-1400 442-1400 442-1400 442-1400 737-4054 737-4054 737-4054 737-4054
a
Female hex. quick change chuck. Spline drive No. 5. GOR = Outside trigger. GIR = Inside trigger.
Impact Wrenches
b
26 Pneumatic Assembly Tools
Free Max torque Impacts speed Weight Nm ft lb per min r/min kg lb
60 65 4450 4450 4450 4450 10000 10000 10000 10000
44 48 3282 3282 3282 3282 7370 7370 7370 7370
Length excl. anvil mm
CS Air condist- sumption ance under load mm l/s cfm
1650 12500 0.85 1.9 185 20 1650 12500 0.85 1.9 184 20 780 5000 9.6 21.1 339 55 780 5000 9.6 21.1 339 55 780 5000 9.6 21.1 339 55 780 5000 9.6 21.1 339 55 540 3800 15.0 33.0 381 63.5 540 3800 15.0 33.0 381 63.5 540 3800 15.0 33.0 381 63.5 540 3800 15.0 33.0 381 63.5
2.5 2.5 28 28 28 28 33 33 33 33
5 5 58.9 58.9 58.9 58.9 69.4 69.4 69.4 69.4
Rec. Air hose inlet size thread mm in Ordering No.
6.3 6.3 16 16 16 16 16 16 16 16
1/4 1/4 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
8434 1081 06 8434 1081 11 8434 1680 00 8434 1680 02 8434 1680 05 8434 1680 10 8434 1880 00 8434 1880 01 8434 1880 05 8434 1880 10
Accessories Optional Accessories
MultiFlex Swivel Model
Ordering No.
LMS08 HR10/SR10 LMS18 HR10/13, LMS28/38 HR13, LMS48/58 HR20, LMS58 HR25 LMS68 HR25, LMS68/88 GIR, LMS68/88 GOR
8202 1350 20 8202 1350 22 8202 1350 24
! " #
Whip hose Model
Ordering No.
LMS08 HR10/SR10, LMS18 HR10/13, LMS28/38 HR13, LMS48/58 HR20, LMS58 HR25
Not necessary
LMS68 HR25, LMS68/88 GIR, LMS68/88 GOR
8202 1180 28
Whip hose
Productivity Kits
9 l/s
Cablair 8 mm
ErgoQIC 08
Yes
8202 0850 35
16 l/s
Cablair 10 mm
ErgoQIC 08
Yes
8202 0850 36
16 l/s 16 l/s
Cablair 10 mm Rubber 10 mm
ErgoQIC 08 ErgoQIC 10
Yes Yes
8202 0850 37 8202 0850 38
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 39
35 l/s
Turbo 13 mm
ErgoQIC 10
Yes
8202 0850 41
For small impacts and pulse tools with 1/4" BSP air inlet MIDI Optimizer F/RD EP EQ08-C08
For 1/2" impact wrenches and pulse tools with 3/8" BSP air inlet MIDI Optimizer F/RD EQ08-C10
For 1/2" impact wrenches and pulse tools with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C10 MIDI Optimizer F/RD EQ10-R10
For impact wrenches and pulse tools with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-C13
For impact wrenches and pulse tools with 1/2" BSP air inlet MIDI Optimizer F/RD EQ10-T13
The spare parts included in the service kits cover a normal overhaul of your tool. Always have them available for a fast and economical repair. Main parts included: zGaskets Circlips
z
z
O-rings
z
Pins etc.
Model
LMS08 LMS18 LMS28 LMS38 LMS48 LMS58 LMS68 LMS88
Impact Wrenches
Service Kits Service kit
4081 0465 90 4081 0466 90 4081 0467 90 4081 0468 90 4081 0461 90 4081 0445 90 4081 0442 90 4081 0443 90
Pneumatic Assembly Tools 27
Introduction – ErgoPulse
ErgoPulse impulse tools – fast reliable and operator friendly The speed, reliability, and accuracy of ErgoPulse hydraulic impulse nutrunners, combined with the fact that they are comfortable to operate, make them suitable for continuous heavy production. Since there is no metal-to-metal impact in a pulse tool, it provides a softer, more controlled pulse with considerably less vibration and noise than an impact wrench.
Hydraulic Impulse Nutrunners
A complete range ErgoPulse impulse tools are available in straight and pistol grip, shut-off and non shut-off versions. The range covers torque from 2 900 Nm. The ErgoPulse principle – The heart of a pulse tool is the hydraulic pulse unit. Since the pulses are very short, there is almost no reaction force in the handle, only the much lower motor torque is transferred to the operator s hand. In addition, there are less vibrations and noise than with an impact wrench. Combined with good balance and low weight the result is a tool that is very comfortable to operate. PTS and PTX shut-off pulse tools Atlas Copco shut-off pulse tools shut off the air supply when the pre-set torque is been reached. Operator influence is minimized and the result is increased accuracy and faster tightening. Torque sensing system – In ErgoPulse PTS and PT nutrunners torque is sensed by means of a rotatable inertial mass acting against an adjustable spring. The result is a highly accurate and easily adjustable shut-off system. Pulse mechanism The pulse mechanism has pistons for minimum weight and long service life. The design is based on cam-guided pistons and rollers and % ing parts are thus completely immersed in oil, which ensures a long service life. Twin chamber vane motor This is designed to give high torque at low speed, which gives the best characteristics for fast, accurate tightening. TRIM valve A patented adjustable valve at the air outlet is used to maximize tool accuracy on one type of joint, which could be hard, medium or soft. A TOTRIM valve – PTS/PT -AT tools are equipped with an automatic twostage trim valve. The tool runs down the screw with reduced free speed. After 1-2 pulses it shifts automatically to full power thus enabling both hard and soft joints to be tightened with excellent results with-
28 Pneumatic Assembly Tools
out any adjustments. The PTS/PT -AT tools can also be used for reporting applications. ErgoPulse PTS-HRF – These are Air-on-Top versions which offer full ~ % top to avoid the disturbing hose hook or you use the conventional air inlet at the bottom of the handle a convenient tool for use in workstations. ErgoPulse PT – The new ErgoPulse PT series is intended for applications where weight is critical. The tools are available in both Trim and AutoTrim versions. ErgoPulse 25PTX At the top of the PT range, is the new ErgoPulse 25PT , which gives you 900 Nm of tightening torque in a tool weighing only 10.3 kg. ErgoPulse XS non shut-off tools ErgoPulse S is the correct choice when the operator needs to control the process. The tools provide high torque, fast, accurate tightening and long service lifetimes. Twin chamber vane motor This is designed to give high torque at low speed, which provides the best characteristics for fast, reliable and accurate tightening. Double or triple bladed pulse mechanisms The tools are equipped with pulse units with two or three blades. They employ the Atlas Copco patented cam-guided design to push out the blades, giving very high reliability. The pulse units have a high power-to-weight ratio, making the tools very powerful for their size. Torque is adjusted by regulat " cuit. ErgoPulse 6PS This model is a good choice for tightening self-tapping screws and when fast, powerful reversing is needed. Torque is adjusted by regulating the air pressure.
Selection Guide EP PTS/PTX Shut-off models The ErgoPulse PTS and PT tools can be adjusted within a wide torque range by simply setting the spring force that counteracts the inertia body. Torque should preferably be checked with a hand torque wrench. Electronic monitoring with an in-line transducer is possible but should ! ! " % Torque Nm
900
M27
Straight models
Pistol grip models 410 450
M24 M20 Screw size
M16
250 250 150 150
M14
225 225
110 90
80
M12
125 125
70 55
M10
45 31
M8 M6
19
15
9
22*
9
13*
19
35
16
18*
50
40
22
30
50
30*
10*
9*
8*
5 M5
14
32
85
85 70
55
8*
5 6*
4*
4*
3/8 square drive
3/8 square drive
2*
3/4 square drive
1/2 square drive
2*
3PTX
5PTX 4PTX
7PTX 6PTX
3PTX 8PTX
5PTS 4PTX
6PTS 5PTX
7PTS 6PTX
9PTX
8PTS 7PTX
8PTX
11PTX 10PTS
13PTX 12PTS
15PTX
19PTX 18PTS
14PTS
1 square drive
8.8
450
25PTX
* For tools with quick change chuck, see technical data.
EP XS/PS Non shut-off models The size of tool is determined on the basis of torque and/or bolt dimension. Torque should preferably be checked with a hand torque wrench. ? " ! ! ! " due to the extremely short pulse sequence. Torque Nm
Straight models
400
Pistol grip models
M20
8.8
110
Screw size
70 52
M10
52
31 20
20
65 50
31
28 30*
20* M6
160 110
M12
M8
300
30* 20*
12
10*
10*
M5 5 M4 3/8 square drive
6XS
7XS
8XS
1/4 quick change chuck
5XS
6PS
3/8 square drive
6XS
7XS
8XS
1/2 square drive
10XS
12XS
3/4 square drive
14XS 16XS
20XS
* For tools with quick change chuck, see technical data.
Pneumatic Assembly Tools 29
Hydraulic Impulse Nutrunners
M16 M14
240 160
Pistol Grip Models
Shut-off
EP PTX models In ErgoPulse shut-off tools the air supply is shut off as soon as the pre-set torque has been reached, minimizing operator ~ % racy and faster tightening. High reliability.
z
Consistent torque over time, low meanshift. z High level of durability. z
High speed, short cycle times.
z
One-handed operation.
z
High power-to-weight ratio. No springs to wear out.
z z
No wear on key parts. High precision components.
z z
No reaction forces. Light, well-balanced tools.
z z
Low noise levels. Lubrication free.
z z
Bolt size mm
Model
Square drive in
Air inlet thread in
Ordering No.
8 8 8 8 8 8 8 10 10 10 10 13 13 13
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8
8431 0375 51 8431 0375 54 8431 0375 50 8431 0375 00 8431 0375 04 8431 0375 10 8431 0375 20 8431 0375 30 8431 0375 60 8431 0375 40 8431 0376 50 8431 0376 60 8431 0376 70 8431 0376 80
4 4 7 4 7 7
8 8 8 8 10 10
1/4 1/4 1/4 1/4 1/4 1/4
8431 0379 04 8431 0379 00 8431 0379 20 8431 0379 10 8431 0379 30 8431 0379 60
9 9 9 15 15 15 15 19 19 23 25 32 45 49
4 4 4 7 7 7 7 9 9 11 12 15 21 23
8 8 8 8 8 8 8 10 10 10 10 13 13 13
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8
8431 0375 53 8431 0375 56 8431 0375 52 8431 0375 02 8431 0375 06 8431 0375 12 8431 0375 22 8431 0375 32 8431 0375 62 8431 0375 42 8431 0376 52 8431 0376 62 8431 0376 72 8431 0376 82
9 9 15 9 15 15
4 4 7 4 7 7
8 8 8 8 10 10
1/4 1/4 1/4 1/4 1/4 1/4
8431 0379 06 8431 0379 02 8431 0379 22 8431 0379 12 8431 0379 32 8431 0379 62
ft lb
kg
lb
1.6-4 3-7 3-7 5-13 6-14 11-18 12-23 22-40 29-51 37-59 51-81 63-110 92-184 166-332
5000 c 3400 d 3400 d 7000 d 7000 d 8500 d 8500 d 7200 d 6900 d 5200 d 5100 d 5300 d 4300 d 3300 d
0.8 0.9 0.9 0.9 0.9 0.9 0.9 1.2 1.2 1.5 1.7 2.3 3.1 4.2
1.7 1.9 1.9 1.9 1.9 1.9 1.9 2.5 2.5 3.3 3.8 5.1 6.8 9.2
154 164 164 164 164 164 164 176 176 188 196 197 216 221
21 22 22 22 22 22 22 25 25 29 29 33.5 36.5 44
9 9 9 15 15 15 15 19 19 23 25 32 45 49
4 4 4 7 7 7 7 9 9 11 12 15 21 23
5-11 4-10 9-18 8-16 17-26 24-33
5900 e 5900 e 7900 e 7900 e 6200 e 6300 e
0.9 0.8 0.9 0.9 0.9 0.9
2.0 1.8 2.0 2.0 2.0 2.0
164 154 164 164 164 164
22 21 22 22 22 22
9 9 15 9 15 15
1.6-4 3-7 3-7 5-13 6-14 11-18 12-23 22-40 29-51 37-59 51-81 63-110 92-184 166-332
4500 c 3300 c 3300 c 5400 c 5400 c 8500 c 8500 c 6900 c 6900 c 5100 c 5100 c 5300 c 4200 c 3300 c
0.8 0.9 0.9 0.9 0.9 0.9 0.9 1.2 1.2 1.5 1.7 2.3 3.1 4.2
1.8 2.0 2.0 2.0 2.0 2.0 2.0 2.5 2.5 3.4 3.8 5.0 6.8 9.2
154 164 164 164 164 164 164 176 176 188 196 197 216 221
21 22 22 22 22 22 22 25 25 29 29 33.5 36.5 44
5-11 4-10 9-18 8-16 17-26 24-33
5900 e 5900 e 7900 e 7900 e 6200 e 6300 e
0.9 0.8 0.9 0.9 0.9 0.9
2.0 1.8 2.0 2.0 2.0 2.0
164 154 164 164 164 164
22 21 22 22 22 22
Torque range a Nm
Weight
CS Length distance mm mm
Air conRec. sumption hose under load size l/s cfm mm
Free speed r/min
TRIM-RE EP3PT 5 HR42-RE EP4PT 9 HR10-RE EP4PT 9 HR42-RE EP5PT 17 HR42-RE EP5PT 19 HR10-RE EP6PT 28 HR42-RE EP6PT 32 HR10-RE EP7PT 55 HR10-RE EP8PT 70 HR10-RE EP9PT 80 HR13-RE EP11PT 110 HR13-RE EP13PT 150 HR13-RE EP15PT 250 HR20-RE EP19PT 450 HR20-RE
M4-M5 M5 M5 M6 M6 M6-M8 M6-M8 M8-M10 M10 M10 M12 M12-M14 M12-M16 M16-M20
1/4 b 2-5 3/8 4-9 1/4 b 4-9 b 7-17 1/4 3/8 8-19 1/4 b 15-28 3/8 16-32 3/8 30-55 3/8 40-70 1/2 50-80 1/2 70-110 1/2 85-150 3/4 125-250 3/4 225-450
Trim-RE Low pressure models EP5PT EP5PT EP6PT EP6PT EP7PT EP8PT
HR10-RE-L HR42-RE-L HR10-RE-L HR42-RE-L HR10-RE-L HR10-RE-L
M5 M4-M5 M6 M5 M6 M6-M8
3/8 1/4 b 3/8 1/4 b 3/8 3/8
7-15 6-13 13-25 11-22 23-35 33-45
M4-M5 M5 M5 M6 M6 M6-M8 M6-M8 M8-M10 M10 M10 M12 M12-M14 M12-M16 M16-M20
1/4 b 2-5 3/8 4-9 1/4 b 4-9 7-17 1/4 b 3/8 8-19 1/4 b 15-28 3/8 16-32 3/8 30-55 3/8 40-70 1/2 50-80 1/2 70-110 1/2 85-150 3/4 125-250 3/4 225-450
Hydraulic Impulse Nutrunners
AutoTrim d EP3PT 5 HR42-AT EP4PT 9 HR10-AT EP4PT 9 HR42-AT EP5PT 17 HR42-AT EP5PT 19 HR10-AT EP6PT 28 HR42-AT EP6PT 32 HR10-AT EP7PT 55 HR10-AT EP8PT 70 HR10-AT EP9PT 80 HR13-AT EP11PT 110 HR13-AT EP13PT 150 HR13-AT EP15PT 250 HR20-AT EP19PT 450 HR20-AT
AutoTrim Low pressure models EP5PT EP5PT EP6PT EP6PT EP7PT EP8PT a
HR10-AT-L HR42-AT-L HR10-AT-L HR42-AT-L HR10-AT-L HR10-AT-L
M5 M4-M5 M6 M5 M6 M6-M8
3/8 1/4 b 3/8 1/4 b 3/8 3/8
7-15 6-13 13-25 11-22 23-35 33-45
" type of joint, accessories used and air pressure.
30 Pneumatic Assembly Tools
b c
Female hexagon drive. Quick change chuck. In full speed mode.
d
RE-reporting kit not included Ordering No. 4250 1854 91 .
e
Measured at 5 bar air pressure.
Shut-off
Pistol Grip Models
EP PTS models ErgoPulse PTS is the reliable and powerful workhorse and offers the same shut-off mechanism as the peak performer PT . The PTS series has some air on top HRF models, making it possible to feed the air from above to the tool to make it easier to use in many applications. All PTS models can also be used as lubrication free, just like other ErgoPulse tools.
Model
Bolt size mm
Square drive in
l/s
cfm
21 21 21 21
6.5 6.5 7 7
14 14 15 15
8 8 8 8
1/4 1/4 1/4 1/4
8431 0374 05 8431 0374 00 8431 0374 20 8431 0374 15
175 176 175 176 193 201 216 202
26 26 26 26 29 34 37 42
8 8 9 9 11 13 20 22
17 17 19 19 23 27 42 46
10 10 10 10 10 13 13 13
1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8
8431 0374 35 8431 0374 40 8431 0374 55 8431 0374 60 8431 0374 80 8431 0374 90 8431 0374 95 8431 0374 98
1.4 3.0 1.4 3.0 1.8 4.0
176 176 193
31 31 34
8 9 11
17 19 23
10 10 10
1/4 1/4 1/4
8431 0374 41 8431 0374 61 8431 0374 81
6300 d 6300 d
1.0 2.2 1.0 2.2
196 191
21 21
7 7
15 15
8 8
1/4 1/4
8431 0374 16 8431 0374 21
5400 d 5400 d 6900 d 6900 d 4900 d 4100 d 3900 d 2900 d
1.4 1.4 1.4 1.4 1.8 2.5 3.3 4.3
175 176 175 176 193 201 216 202
26 26 26 26 29 34 37 42
8 8 9 9 11 13 20 22
17 17 19 19 23 27 42 46
10 10 10 10 10 13 13 13
1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8
8431 0374 37 8431 0374 42 8431 0374 57 8431 0374 62 8431 0374 82 8431 0374 92 8431 0374 97 8431 0374 99
kg
lb
Length mm
CS distance mm
4-9 6-10 7-16 6-15
5400 c 5400 c 7300 c 7300 c
1.0 1.0 1.0 1.0
2.2 2.2 2.2 2.2
196 191 191 196
12-23 13-26 16-29 22-40 37-66 63-110 92-185 166-302
5700 c 5700 c 7300 c 7300 c 5200 c 4200 c 4000 c 3000 c
1.4 1.4 1.4 1.4 1.8 2.5 3.3 4.3
3.0 3.0 3.0 3.0 4.0 5.5 7.2 9.5
18-35 30-55 50-90
13-26 22-40 37-66
5700 c 7300 c 5200 c
8-20 10-22
6-15 7-16 12-23 13-26 16-29 22-40 37-66 63-110 92-185 166-332
Torque range Nm
a
ft lb
Air consumption under load
Rec. hose size mm
Free speed r/min
Weight
Air inlet thread in
Ordering No.
TRIM-RE e EP5PTS12 HR42-RE EP5PTS14 HR10-RE EP6PTS22 HR10-RE EP6PTS20 HR42-RE
M5-M6 M5-M6 M6 M6
1/4 b 3/8 3/8 1/4 b
6-12 8-14 10-22 8-20
TRIM-RE with balanced grip e EP7PTS30 HR42-RE EP7PTS35 HR10-RE EP8PTS40 HR42-RE EP8PTS55 HR10-RE EP10PTS90 HR13-RE EP12PTS150 HR13-RE EP14PTS250 HR20-RE EP18PTS410 HR20-RE
M8 M8 M8 M8-M10 M10-M12 M12-M14 M12-M16 M16-M20
1/4 b 16-31 3/8 18-35 1/4 b 22-40 3/8 30-55 1/2 50-90 1/2 85-150 3/4 125-250 3/4 225-410
TRIM-RE with Air on top e EP7PTS35 HRF10-RE M8 3/8 EP8PTS55 HRF10-RE M8-M10 3/8 EP10PTS90 HRF13-RE M10-M12 1/2
AutoTrim e EP6PTS20 HR42-AT EP6PTS22 HR10-AT
M6 M6
1/4 b 3/8
EP7PTS30 HR42-AT EP7PTS35 HR10-AT EP8PTS40 HR42-AT EP8PTS55 HR10-AT EP10PTS90 HR13-AT EP12PTS150 HR13-AT EP14PTS250 HR20-AT EP18PTS410 HR20-AT a
M8 M8 M8 M8-10 M10-12 M12-14 M12-16 M16-20
1/4 b 16-31 3/8 18-35 1/4 b 22-40 3/8 30-55 1/2 50-90 1/2 85-150 3/4 125-250 3/4 225-410
" type of joint, accessories used and air pressure.
b c
3.0 3.0 3.0 3.0 4.0 5.5 7.2 9.5
Female hexagon drive. Quick change chuck. ith TRIM valve fully open.
d e
In full speed mode. RE-reporting kit not included Ordering No. 4250 1854 91 .
Pneumatic Assembly Tools 31
Hydraulic Impulse Nutrunners
AutoTrim with balanced grip e
Pistol Grip Models
Non Shut-off
EP XS models In ErgoPulse non shut-off tools the tool produces pulses until the operator releases the trigger. Preferred in applications where it is an advantage for the operator to be able to control the process by shutting off the tool manually. High reliability and durability.
z
High speed, short cycle times.
z
One-handed operation.
z
High power-to-weight ratio.
z
No springs to wear out. High precision components.
z z
No reaction forces. Light, well-balanced tools.
z z
Low noise levels. Lubrication free.
z z
Model
Bolt size mm
EP6PS HR10 EP6PS HR42 EP8PS HR10 EP5 S HR42 EP6 S HR42 EP6 S HR10 EP7 S HR42 EP7 S HR10 EP8 S HR 42 EP8 S HR 10 EP10 S HR13 EP12 S HR13 EP14 S HR13 EP16 S HR20 EP20 S HR20
M8 M8 M8-M10 M5-M6 M6 M6 M8 M8 M8 M8-M10 M10 M12 M14 M16 M20
Square drive in
3/8 1/4 b 3/8 1/4 b 1/4 b 3/8 1/4 b 3/8 1/4 b 3/8 1/2 1/2 1/2 3/4 3/4
a
Torque range Nm
a
ft lb
c
c -30 -22 c c -28 -21 c c -65 -48 5-12 4-9 9-19 6-14 10-20 7-15 17-28 13-21 20-31 15-23 22-40 16-29 30-52 22-38 50-70 37-52 65-110 48-81 110-160 81-118 160-240 118-177 300-400 221-295
Hydraulic Impulse Nutrunners
" = accessories used and air pressure. b Female hexagon drive. Quick change chuck. c Torque is adjusted by regulating the air pressure.
32 Pneumatic Assembly Tools
Free speed r/min
8000 8000 8000 8500 8000 8000 9000 9000 7000 7000 6000 4500 3500 2800 3700
Weight kg
lb
0.8 1.8 0.8 1.8 1.0 2.2 0.8 1.8 0.8 1.8 0.8 1.8 0.8 1.8 0.8 1.8 1.0 2.2 1.0 2.2 1.3 2.9 1.6 3.5 2.4 5.3 3.3 7.3 5.1 11.2
Length mm
CS distance mm
150 148 158 165 150 152 150 152 172 174 168 178 188 205 240
21 21 23 21 22 22 22 22 23 23 26 29 34 37 43
Air consumption under load l/s
cfm
Rec. hose size mm
9 9 9 9 8 8 8 8 9 9 11 12 14 15 16
19 19 19 19 17 17 17 17 19 19 23 25 30 32 34
10 10 10 8 8 8 8 8 10 10 10 10 13 13 13
Air inlet thread in
Ordering No.
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8
8431 0368 21 8431 0368 22 8431 0368 24 8431 0372 30 8431 0372 23 8431 0372 20 8431 0372 10 8431 0372 00 8431 0369 16 8431 0369 09 8431 0369 40 8431 0371 00 8431 0371 50 8431 0371 55 8431 0371 60
Shut-off
Straight Models
EP PTX models In ErgoPulse shut-off tools the air supply is shut off as soon as the pre-set torque has been reached, minimizing operator ~ % racy and faster tightening. High reliability.
z
Consistent torque over time, low meanshift. z High level of durability. z
High speed, short cycle times.
z
One-handed operation.
z
High power-to-weight ratio.
z
No springs to wear out. High precision components.
z z
No reaction forces.
z
Low noise levels.
z
Lubrication free.
z
Bolt size mm
Model
Square drive in
a
Torque range Nm
ft lb
Free speed r/min
kg
lb
Length mm
CS distance mm
Weight
Air consumption under load l/s
cfm
Rec. hose size mm
Air inlet thread in
Ordering No.
TRIM EP3PT EP4PT EP4PT EP5PT EP5PT EP6PT EP6PT EP7PT EP7PT EP8PT EP8PT
5 SR42 9 SR10 9 SR42 14 SR42 15 SR10 18 SR42 19 SR10 28 SR42 31 SR10 45 SR10 38 SR42
M4-M5 M5 M5 M6 M6 M6 M6 M6-M8 M6-M8 M8 M8
1/4 b 3/8 1/4 b 1/4 b 3/8 1/4 b 3/8 1/4 b 3/8 3/8 1/4 b
2-5 4-9 4-9 7-14 9-15 9-18 10-19 17-28 18-31 24-45 22-38
1.6-4 3-7 3-7 5-10 7-11 7-13 7-14 13-18 13-23 18-33 16-28
4500 d 3400 d 3400 d 5300 d 5300 d 6800 d 6800 d 4300 d 4300 d 5500 d 5500 d
0.7 0.9 0.9 0.9 0.9 0.9 0.9 1.2 1.2 1.2 1.2
1.6 2.0 2.0 2.0 2.0 2.0 2.0 2.5 2.5 2.5 2.5
202 207 207 207 207 207 207 235 235 235 235
21 21 21 21 21 21 21 25 25 25 25
9 9 9 15 15 15 15 17 17 19 19
4 4 4 7 7 7 7 8 8 9 9
8 8 8 8 8 8 8 10 10 10 10
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
8431 0376 01 8431 0376 04 8431 0376 00 8431 0376 10 8431 0376 14 8431 0376 20 8431 0376 24 8431 0376 30 8431 0376 34 8431 0376 40 8431 0376 44
450-900
330-660
4500 d
10.3 22.7
406
58.5
63
30
13
1/2
8431 0376 90
2-5 4-9 4-9 9-15 7-14 9-18 10-19 17-28 18-31 22-38 24-45
1.6-4 3-7 3-7 7-11 5-10 7-13 7-14 13-18 13-23 16-28 18-33
4500 c 3300 c 3300 c 4800 c 4800 c 6700 c 6700 c 4300 c 4300 c 5900 c 5900 c
0.8 0.9 0.9 0.9 0.9 0.9 0.9 1.2 1.2 1.2 1.2
1.7 2.0 2.0 2.0 2.0 2.0 2.0 2.5 2.5 2.5 2.5
262 267 267 267 267 267 267 295 295 295 295
21 21 21 21 21 21 21 25 25 25 25
9 9 9 15 15 15 15 15 15 19 19
4 4 4 7 7 7 7 7 7 9 9
8 8 8 8 8 8 8 10 10 10 10
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
8431 0376 03 8431 0376 06 8431 0376 02 8431 0376 16 8431 0376 12 8431 0376 22 8431 0376 26 8431 0376 32 8431 0376 36 8431 0376 46 8431 0376 42
8-13 7-12 10-17 9-16 16-22 15-21 21-32
6-10 5-9 7-13 6-12 12-16 11-15 15-24
4800 f 4800 f 6300 f 6300 f 4000 f 4000 f 5300 f
0.9 0.7 0.9 0.9 0.9 0.9 1.2
2.0 1.6 2.0 2.0 2.0 2.0 2.5
267 267 267 267 295 295 295
21 21 21 21 21 21 25
9 9 15 9 15 15 17
4 4 7 4 7 7 8
8 8 8 8 8 8 10
1/4 1/4 1/4 1/4 1/4 1/4 1/4
8431 0368 01 8431 0368 03 8431 0368 09 8431 0368 15 8431 0368 35 8431 0368 46 8431 0367 83
TRIM-RE EP25PT 900 GR25-RE M24-M27 1 EP3PT EP4PT EP4PT EP5PT EP5PT EP6PT EP6PT EP7PT EP7PT EP8PT EP8PT
5 SR42-AT 9 SR10-AT 9 SR42-AT 15 SR10-AT 14 SR42-AT 18 SR42-AT 19 SR10-AT 28 SR42-AT 31 SR10-AT 38 SR42-AT 45 SR10-AT
M4-M5 M5 M5 M6 M6 M6 M6 M6-M8 M6-M8 M8 M8
1/4 b 3/8 1/4 b 3/8 1/4 b 1/4v 3/8 1/4 b 3/8 1/4 b 3/8
AutoTrim Low pressure models EP5PT EP5PT EP6PT EP6PT EP7PT EP7PT EP8PT a
SR10-AT-L SR42-AT-L SR10-AT-L SR42-AT-L SR10-AT-L SR42-AT-L SR10-AT-L
M5 M4-M5 M6 M5 M6 M6 M6-M8
3/8 1/4 b 3/8 1/4 b 3/8 1/4 b 3/8
" type of joint, accessories used and air pressure. b Female hexagon drive. Quick change chuck. c In full speed mode.
d
ith TRIM valve fully open. RE-reporting kit not included Ordering No. 4250 1854 91 . f Measured at 5 bar air pressure. e
Pneumatic Assembly Tools 33
Hydraulic Impulse Nutrunners
AutoTrim e
Straight Models
Non Shut-off
XS models In ErgoPulse non shut-off tools the tool produces pulses until the operator releases the trigger. Preferred in applications where it is an advantage for the operator to be able to control the process by shutting off the tool manually. High reliability and durability.
z
High speed, short cycle times.
z
One-handed operation.
z
High power-to-weight ratio. No springs to wear out.
z z
No wear on key parts. High precision components.
z z
No reaction forces. Light, well-balanced tools.
z z
Low noise levels. Lubrication free.
z z
a
b
Model
Bolt size mm
EP6 EP6 EP7 EP7 EP8 EP8
M6 M6 M8 M8 M8-M10 M8
S SR10 S SR42 S SR10 S SR42 S SR10 S SR42
Square drive in
3/8 1/4 b 3/8 1/4 b 3/8 1/4 b
Torque range a Nm
ft lb
10-20 9-19 20-31 17-28 30-52 22-40
7-15 6-14 15-23 13-21 22-38 16-29
Free speed r/min
8000 8000 10000 10000 8000 8000
kg
lb
Length mm
CS distance mm
0.7 0.7 0.7 0.7 0.9 0.9
1.5 1.5 1.5 1.5 2.0 2.0
221 219 221 219 244 242
22 22 22 22 24 24
Weight
Air consumption under load l/s
cfm
Rec. hose size mm
8 8 8 8 9 9
17 17 17 17 19 19
8 8 8 8 8 8
Air inlet thread in
Ordering No.
1/4 1/4 1/4 1/4 1/4 1/4
8431 0372 25 8431 0372 27 8431 0372 05 8431 0372 15 8431 0369 20 8431 0369 30
" of joint, accessories used and air pressure. Female hexagon drive. Quick change chuck.
Hydraulic Impulse Nutrunners
Productivity Kits
9 l/s
$ j
?"($ j
j{ { j_ ]_
16 l/s
$
?"($ j
8202 0850 36
16 l/s 16 l/s
$ Rubber 10 mm
?"($ j ErgoQIC 10
j{ { j_ ] 8202 0850 38
23 l/s
Cablair 13 mm
ErgoQIC 10
j{ { j_ ]
]_
]
?"($
j{ { j_
For small impacts and pulse tools with 1/4" BSP air inlet MIDI Optimizer F/RD EP EQ08-C08
For 1/2" impact wrenches and pulse tools with 3/8" BSP air inlet MIDI Optimizer F/RD EQ08-C10
For 1/2" impact wrenches and pulse tools with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C10 MIDI Optimizer F/RD EQ10-R10
For impact wrenches and pulse tools with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-C13
For impact wrenches and pulse tools with 1/2" BSP air inlet MIDI Optimizer F/RD EQ10-T13
34 Pneumatic Assembly Tools
ErgoPulse
Accessories
Optional Accessories Guided extensions Square drive in
Dia. of outgoing spindle mm
Length mm
Marking
Ordering No.
3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
13 13 13 13 13 13 16 16 16 16 16 16 18 18 18 18 18 18
75 100 150 200 250 300 75 100 150 200 250 300 75 100 150 200 250 300
10-13-75 10-13-100 10-13-150 10-13-200 10-13-250 10-13-300 13-16-75 13-16-100 13-16-150 13-16-200 13-16-250 13-16-300 13-18-75 13-18-100 13-18-150 13-18-200 13-18-250 13-18-300
4023 3600 02 4023 3600 01 4023 3601 01 4023 3611 01 4023 3612 01 4023 3613 01 4023 3602 02 4023 3602 01 4023 3603 01 4023 3604 01 4023 3614 01 4023 3615 01 4023 3605 02 4023 3605 01 4023 3606 01 4023 3607 01 4023 3616 01 4023 3617 01
3/4 3/4 3/4 3/4 3/4
25 25 25 25 25
100 150 200 250 300
20-25-100 20-25-150 20-25-200 20-25-250 20-25-300
4023 3608 01 4023 3609 01 4023 3610 01 4023 3618 01 4023 3619 01
Square in
Width across mm/in
Diameter of outgoing mm
Marking
Ordering No.
3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4
10 13 16 17 18 19 13 16 17 18 19 24 18 24 30
13 13 13 13 13 13 18 18 18 18 18 18 25 25 25
10-13 13-13 16-13 17-13 18-13 19-13 13-18 16-18 17-18 18-18 19-18 24-18 18-25 24-25 30-25
4026 4210 00 4026 4213 00 4026 4216 00 4026 4217 00 4026 4218 00 4026 4219 00 4026 4313 00 4026 4316 00 4026 4317 00 4026 4318 00 4026 4319 00 4026 4324 00 4026 4418 00 4026 4424 00 4026 4430 00
3/8 3/8 3/8
1/2 9/16 3/4
13 13 13
1/2-13 9/16-13 3/4-13
4026 4212 00 4026 4214 00 4026 4219 00
14 S, 9-13PT , 10-12PT/PTS
1/2 1/2 1/2 1/2
1/2 9/16 3/4 15/16
18 18 18 18
1/2-18 9/16-18 3/4-18 15/16-18
4026 4312 00 4026 4314 00 4026 4319 00 4026 4323 00
16 S/20 S, 14PTS/18PTS, 15PT /19PT
3/4 3/4 3/4
3/4 15/16 11/8
25 25 25
3/4-25 15/16-25 11/8-25
4026 4419 00 4026 4423 00 4026 4429 00
Available for
6-8 S, 5-8PT/PTS/PT
10C, 10-12 S
14 S, 9-13PT , 10-12PT/PTS
16 S/20 S, 14PTS/18PTS, 15PT /19PT
Guided extensions
Guided sockets
14 S, 9-13PT , 10-12PT/PTS
16 S/20 S, 14PTS/18PTS, 15PT /19PT UNC/UNF-sockets 6-8 S, 5-8PT/PTS/PT
Guided sockets
Hydraulic Impulse Nutrunners
Available for
Metric sockets 6-8 S, 5-8PT/PTS/PT
Pneumatic Assembly Tools 35
Accessories
ErgoPulse
Optional Accessories Guided quick change chuck for power tools Square drive in
Female hex in
Diameter of outgoing spindle mm
Marking
Ordering No.
6-8 S, 5-8PT/PTS/PT
3/8 3/8
1/4 7/16
13 13
3/8-1/4-13 3/8-7/16-13
4026 4501 00 4026 4502 00
14 S, 9-13PT , 10-12PT/PTS
1/2
7/16
18
1/2-7/16-18
4026 4503 00
Available for
Pistol grip models
Protective cover
EP6/7 S HR EP8 S HR EP10 S HR EP12 S HR EP14 S HR EP16 S HR EP20 S HR EP4/5/6PT HR EP7/8PT HR EP9PT HR EP11PT HR EP13PT HR EP15PT HR EP19PT HR EP5/6PT/PTS HR EP7/8PT/PTS HR EP10PT/PTS HR EP12PT/PTS HR EP14PTS HR EP18PTS HR
4250 2089 00 4250 1895 00 4250 1784 00 4250 2459 00 4250 2160 00 4250 2282 00 4250 2288 00 4250 2465 00 4250 2466 00 4250 2467 00 4250 2551 00 4250 2718 00 4250 2674 00 4250 2719 00 4250 2393 00 4250 1784 00 4250 1743 00 4250 1858 00 4250 2228 00 4250 2319 00
Guided quick change chuck
Support handle
4250 2396 91 Included
Support handle
4250 2396 81 4250 2396 83 4250 2396 82
4250 2396 91
Protective cover
For complete information, see spare parts list.
Hydraulic Impulse Nutrunners
Service Kits The spare parts included in the service kits cover a normal overhaul of your tool. Always have them available for a fast and economical repair. Main parts included: z ane kit Motor bearings zGaskets z
z
O-rings
z
Circlips Pins etc.
z
Model
EP5 S EP6/7 S HR EP6/7 S SR EP6PS HR EP8PS HR EP8 S HR EP8 S SR EP10 S HR EP12 S HR EP14 S HR EP16 S HR EP20 S HR EP4PT HR EP5/6PT HR
Pulse unit kit
Service kit
4210 2532 93 4250 2084 90 4250 2084 90 4250 2058 91 4250 2059 90 4250 2085 90 4250 2085 90 4250 2086 90 4250 2087 90 4250 2170 90 4250 2281 90 4250 2281 91 4250 2058 96 4250 2058 90
4081 0264 90 4081 0188 90 4081 0189 90 4081 0274 90 4081 0120 90 4081 0119 90 4081 0190 90 4081 0191 90 4081 0192 90 4081 0200 90 4081 0223 90 4081 0245 90 4081 0122 90 4081 0122 90
* " |_ "} j {
36 Pneumatic Assembly Tools
Model
EP7PT HR EP8PT HR EP9PT HR EP11PT HR EP13PT HR EP15PT HR EP19PT HR EP25PT GR EP5/6PTS HR EP7/8PTS HR EP10PTS HR EP12PTS HR EP14PTS HR EP18PTS HR
Pulse unit kit
Service kit
4250 2267 96 4250 2267 91 4250 2058 90 4250 2267 95 4250 2267 92 4250 2267 93 4250 2267 94 4250 2267 97 4250 2058 90 4250 2267 91 4250 2267 90 4250 2267 92 4250 2267 93 4250 2267 94
4081 0410 90 4081 0279 90 4081 0411 90 4081 0310 90 4081 0226 90 4081 0242 90 4081 0256 90 4081 0427 90 4081 0413 90 4081 0225 90 4081 0222 90 4081 0226 90 4081 0242 90 4081 0256 90
For complete information, see spare parts list.
Introduction – Controlled Impulse Nutrunner
An impulse tool with fastening system intelligence Atlas Copco’s Pulsor C System gives you all the advantages of a controlled impulse tool, plus the intelligence of an electric fastening system. Like all Atlas Copco impulse tools, Pulsor C is fast, powerful, light and compact and generates virtually no reaction force. The controller remembers up to 4,000 tightenings that can be stored and ana $ % every shift is perfect. If they are not perfect, you can see why.
The Pulsor C, with its control system, is designed for quality critical applications. Pulsor C alerts you to mistakes as soon as they are made. Lights on the back of the tool indicate if screws are correctly tightened. They inform the user about torque, early shut-off or if parts have been forgotten. Pulsor C will control repeatability and can report results. The system The Pulsor C system comprises the tool, cable, controller and tool control box where the shut-off valve is located. The tool Pulsor C tools are an ergonomic, highperformance range of impulse nutrunners with signal lights to provide direct operator feedback. No mechanical torque setting in tool.
Pulsor monitors and records: Torque result z Angle result z Premature shut-off z Number of pulses z Tightening time z Rundown time z arcode number z
Software The PC based ToolsTalk Pulsor C software is used for making all system settings. zTool settings zCommunication settings to factory networks
Cables The strong, resistant electric tool cable is available in three versions: straight, coil and spiral.
Controlled Impulse Nutrunners
Tool Control Box Pressure adjustment and tool shut-off valves are located in this box. Controller The controller remembers up to 4,000 tightenings everything from torque re ! number see below for a full list of parameters . The results can easily be sent to a network and stored on a server. They can also be transferred directly to a PC and then analyzed in a program such as Excel. This means that you can easily %
Pneumatic Assembly Tools 37
Pistol Grip Models
Pulsor C
The Pulsor C tool is fast and powerful. It is also light, compact and generates virtually no reaction force, making it a very comfortable tool to work with. zFast rundown. p to 9000 rpm for highest productivity. zNo need for reaction arm. irtually no reaction force due to pulse tightening. zAvoid downtime. Get an early warning with Tool drift alarm. zEasy to service. Patented pulse technology with few parts. zPlan service with service alarms. zIllumination of working area with bright LED. zOperator feedback after tightening with LED lights OK/NOK .
Model
Bolt size mm
Square drive in
Nm
3/8 3/8 1/2 1/2 3/8 3/8 1/2 1/2 1/2
Air conRec. Air sumption hose inlet under load size thread l/s cfm mm in Ordering No.
ft lb
Free speed r/min
kg
lb
Length mm
CS distance mm
20-40 30-55 45-90 55-110
15-30 22-40 33-66 40-80
9000 7000 5500 5100
1.3 1.5 2 2.1
2.8 3.4 4.5 4.6
164 172 184 192
23 26 30 30
7 8 11 12
15 17 23 25
10 10 10 13
1/4 1/4 1/4 1/4
8431 0380 53 8431 0380 59 8431 0380 64 8431 0380 68
20-40 30-55 45-90 55-110 75-150
15-30 22-40 33-66 40-80 55-110
9000 7000 5500 5100 5300
1.3 1.5 2 2.1 2.6
2.8 3.4 4.5 4.6 5.7
164 172 184 192 193
23 26 30 30 33.5
7 8 11 12 15
15 17 23 25 32
10 10 10 13 13
1/4 1/4 1/4 1/4 3/8
8431 0380 46 8431 0380 57 8431 0380 62 8431 0380 66 8431 0380 71
92-184 148-295
4300 3300
3.3 4.5
7.3 9.9
211 217
37 44
21 23
44 49
13 13
3/8 3/8
8431 0380 77 8431 0380 82
Torque range
Weight
Tools with ball retainer EPP6 C40 HR- 10 EPP8 C55 HR- 10 EPP10 C90 HR- 13 EPP11 C110 HR- 13
M6-M8 M8-M10 M10 M12
Tools with pin retainer EPP6 C40 HR10 EPP8 C55 HR10 EPP10 C90 HR13 EPP11 C110 HR13 EPP13 C150 HR13
M6-M8 M8-M10 M10 M12 M12-M14
Tools with through hole in square drive
Controlled Impulse Nutrunners
EPP15 C250 HR20 EPP19 C400 HR20
M12-M16 M16-M20
3/4 3/4
125-250 200-400
Controller software Pulsor s functionality is unlocked with the R Rapid ackup nit key. This patented device gives you access to the functionality you need while providing a backup for the data you have programmed yourself. Function
Number of results in the result database Tool Setup Tool Lock ox Network/TCP/IP I/O-bus CAM-cabel Click wrench ToolsNet Number of Psets Number of jobs Statistics Number of events arcode reader Tool drift alarm
38 Pneumatic Assembly Tools
RBU Gold
4000 Yes Yes Yes Yes Yes Yes up to 100 up to 100 Yes 500 Yes Yes
Pulsor C
Accessories
Optional Accessories Tool accessories Model
Ordering No.
Controllers Pulsor Focus 4000-C-H Pulsor Focus 4000-C-DN-H Pulsor Focus 4000-C-P -H Pulsor Focus 4000-C-PN-H Pulsor Focus 4000-C-EIP-H Pulsor Focus 4000-C-I -H
8433 6900 20 8433 6940 20 8433 6942 20 8433 6948 20 8433 6949 20 8433 6945 20
Tool Control Box TC -1E
8433 0606 40
RBU Pulsor C - Gold
8433 6020 20
TCB cables Cable PF - TC , 1.2 m Cable PF - TC , 5 m Cable PF - TC , 10 m
4250 2901 01 4250 2901 05 4250 2901 10
Tool cables Straight 5 m 12 m Spiral 5m 12 m Coil 3m 5m 7m
4250 2533 05 4250 2533 12 4250 2533 06 4250 2533 13 4250 2533 53 4250 2533 55 4250 2533 57
Back plate for attaching PF and TC in one plate 4250 2829 90
Pulsor Focus
Tool Control Box (TCB)
Coil cable
Straight cable
Spiral cable
Selector 4
Stacklight DSL-03
Operator panel Basic
PCU - Pulsor Control Unit Includes: controller, R , TC , back plate, cable 1.2 m PC 8433 6990 30 ToolsTalk Pulsor C W10 1-user license 5-user license 10-user license Plant license
8092 1292 01 8092 1292 05 8092 1292 10 8092 1292 99
Suspension yoke for upside down hanging all models 4250 2720 00
Model
Ordering No.
Rotary selector I/O Expander RE-Alarm Selector 4 Selector 8 Operator panel basic Operator panel advanced Stacklights ESL-04 Standard Rotating red Rotating yellow Siren Compact DSL-03 with push button with blanking plugs
8433 0606 15 8433 0564 39 8433 0560 03 8433 0610 04 8433 0610 08 8433 0565 10 8433 0565 00 8433 0570 13 8433 0570 30 8433 0570 35 8433 0570 40 8433 0570 16 8433 0570 10 8433 0570 11
Tool hose kits Model
Hoses 5 m EPP6 EPP10 EPP11 EPP19 Hoses 10 m EPP6 EPP10 EPP11 EPP19
Hose kit
Ordering No.
Cablair 10 Cablair 13
Ergo couplings Ergo couplings
8202 1180 78 8202 1182 13
Cablair 10 Cablair 13
Ergo couplings Ergo couplings
8202 1180 36 8202 1182 15
Pneumatic Assembly Tools 39
Controlled Impulse Nutrunners
Controller accessories
Introduction – Pneumatic Nutrunners
User-friendly tools offering power speed and accuracy The tools in Atlas Copco’s broad range of pneumatic nutrunners offer a superior combination of power, speed and accuracy. With their advanced ergonomic designs, they are also extremely user-friendly and will contribute to raising productivity in a wide range of applications in your assembly plant.
Tools in Atlas Copco s range of pneumatic nutrunners are divided into three main categories: Angle, straight and pistol grip versions. These are also available in optional models, such as crowfoot, hold ~ % The power to raise productivity The high power output provided by Atlas Copco nutrunners is decisive for productivity, i.e., the combined performance of operator and tool. The tools are set at the optimal speed for every torque capacity rating. The balance between speed and clutch response gives high accuracy, ensuring torque repeatability, regardless of joint characteristics.
Pneumatic Nutrunners
Comfortable to work with Our pneumatic nutrunners live up to Atlas Copco s reputation for developing tools with good ergonomics. Low tool weights, thermally insulated grips and low noise and vibration levels all help to reduce operator fatigue and raise individual productivity in your plant. Simplicity in selection and installation allow you to set the torque once and that is the torque you will get, joint after joint, without complicated analyses. Choosing the right tool is easy No joint is too complicated for a nutrunner. To set the torque, just adjust it to the required level, regardless of joint conditions.
40 Pneumatic Assembly Tools
Introduction – Angle Nutrunners
A new angle on productivity
The LTV 9-2 and LTV 8 angle nutrunner range from Atlas Copco successfully combines two key performance factors – speed and accuracy. Consistently accurate, high-speed tightening is complemented by advanced ergonomic design, ensuring an unmatched level of productivity. All this is presented in a tool that is very easy to handle. Angle nutrunners from Atlas Copco are certified for accuracy and durability by major car manufacturers. They are easy to choose, easy to set, and easy to operate. Accurate every time [ = ; about it. The tool gives the torque you install, independent of joint variations and variations in air pressure and lubrication. The clutch shuts off at the same torque, tightening after tightening. Highest productivity Instant disengagement of the clutch even on the fastest tools. Our new models were developed to meet the most extreme requirements on operational speeds. # ! ! in mind. The tools are well balanced, slim and comfortable to handle. Reaction forces are extremely low.
Pneumatic Nutrunners
! # For remote indication of clutch release function the tools can be equipped with air signal outlet RE. This is often used for counting the number of fasteners in a tightening cycle.
Pneumatic Assembly Tools 41
Angle Nutrunners
Shut-off
LTV29-2 series Designed for high speed and small dimensions. z Slim lightweight design. z
Soft, comfortable grip.
z
Easy to reverse. Low reaction force.
z z
LTV39-2 series The fastest nutrunners of this type.
z
Powerful motor.
z
Consistently high accuracy.
z
Many operator-friendly features.
z
$%&' *+ Minimum angle head size gives good access. z High torque accuracy. z
(" " " head height.
z
Model
Bolt size mm
Torque range soft oint Nm ft lb
Square drive in
Free speed r/min
Weight kg lb
Length mm
Angle Angle head Air conhead center sumption at height to side free speed mm mm l/s cfm
Rec. Air hose inlet size thread mm in
Ordering No.
Pneumatic Nutrunners
Reversible LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT LT
29-2 R12-6 29-2 R12-10 29-2 R12-Q 29-2 R12-42 29-2 R12- 6 29-2 R12- 10 29-2 R16-6 29-2 R16-10 29-2 R16-Q 29-2 R16-42 29-2 R16- 6 29-2 R16- 10 29-2 R24-10 29-2 R24- 10 29-2 R30-10 29-2 R30- 10 39-2 R16-10 39-2 R16- 10 39-2 R24-10 39-2 R24- 10 39-2 R30-10 39-2 R30- 10 39-2 R37-10 39-2 R37- 10 39-2 R48-10 39-2 R48-13 39-2 R48- 10 39-2 R48- 13 39-2 R56-10 39-2 R56-13 39-2 R56- 10 39-2 R56- 13 39-2 R70-13 39-2 R70- 13 39-2 R85-13 39-2 R85- 13 39-2 R120-13
M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 M8 M6 M6 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M10 M10 M10 M10 M10 M10 M10-12 M10-12 M12
1/4 3/8 1/4a 1/4b 1/4 3/8 1/4 3/8 1/4a 1/4b 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 1/2 1/2 1/2 1/2 1/2
6-12 6-12 6-12 6-12 6-12 6-12 9-16 9-16 9-16 9-16 9-16 9-16 12-24 12-24 15-30 15-30 7-16 7-16 12-24 12-24 15-30 15-30 22-37 22-37 24-48 24-48 24-48 24-48 28-56 28-56 28-56 28-56 35-70 35-70 43-85 43-85 60-120
4.5-9 4.5-9 4.5-9 4.5-9 4.5-9 4.5-9 7-12 7-12 7-12 7-12 7-12 7-12 9-18 9-18 11-22 11-22 5-12 5-12 9-18 9-18 11-22 11-22 16-27 16-27 18-35 18-35 18-35 18-35 21-41 21-41 21-41 21-41 26-51 26-51 32-63 32-63 44-88
850 850 850 850 850 850 850 850 850 850 850 850 640 640 500 500 1200 1200 870 870 870 870 708 708 560 560 560 560 460 460 460 460 350 350 305 305 220
1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.4 1.4 1.4 1.4 1.5 1.5 1.6 1.6 1.6 1.6 1.7 1.7 1.7 2.0 1.7 2.0 1.7 2.0 1.7 2.0 2.1 2.1 2.5 2.5 2.5
2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 3.1 3.1 3.1 3.1 3.3 3.3 3.5 3.5 3.5 3.5 3.7 3.7 3.7 4.4 3.7 4.4 3.7 4.4 3.7 4.4 4.6 4.6 5.5 5.5 5.5
351 351 351 351 351 351 351 351 351 351 351 351 374 374 374 374 375 375 385 385 385 385 405 405 405 425 405 425 405 425 405 425 425 425 500 500 500
27 27 44 34 27 27 27 27 44 34 27 27 30 30 30 30 27 27 30 30 35 35 35 35 35 41 35 41 35 41 35 41 41 41 52 52 52
11 11 11 11 11 11 11 11 11 11 11 11 14 14 14 14 11 11 14 14 14 14 18 18 18 20 18 20 18 20 18 20 20 20 25 25 25
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16
21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
8431 0631 15 8431 0631 16 8431 0631 17 8431 0631 18 8431 0631 00 8431 0631 01 8431 0631 22 8431 0631 21 8431 0631 24 8431 0631 23 8431 0631 02 8431 0631 03 8431 0631 29 8431 0631 04 8431 0631 37 8431 0631 36 8431 0633 09 8431 0631 05 8431 0633 14 8431 0631 06 8431 0633 19 8431 0631 07 8431 0633 24 8431 0631 08 8431 0633 27 8431 0633 43 8431 0631 09 8431 0631 10 8431 0633 35 8431 0633 51 8431 0631 11 8431 0631 12 8431 0633 59 8431 0631 13 8431 0633 67 8431 0631 14 8431 0633 69
12-24 15-30 22-37 24-48 28-56 35-70 43-85 60-120
9-18 11-22 16-27 18-35 21-41 26-51 32-63 44-88
640 500 708 560 460 350 305 220
1.4 1.3 1.7 1.7 1.7 2.1 2.5 2.5
3.7 3.1 3.7 3.7 3.7 4.6 5.5 5.5
357 357 406 406 406 425 500 500
32 32 38 38 38 50 58 58
15 15 19 19 19 20 26 26
10 10 16 16 16 16 16 16
21 21 34 34 34 34 34 34
10 10 10 10 10 10 10 10
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
8431 0634 51 8431 0634 52 8431 0634 53 8431 0634 54 8431 0634 55 8431 0634 56 8431 0634 57 8431 0634 58
Flush socket LT LT LT LT LT LT LT LT a
29-2 R24 FS 29-2 R30 FS 39-2 R37 FS 39-2 R48 FS 39-2 R56 FS 39-2 R70 FS 39-2 R85 FS 39-2 R120 FS
M8 M8 M8 M8 M8 M10 M10-12 M12
" % b Female hex drive.
42 Pneumatic Assembly Tools
- all retainer
Shut-off
Angle Nutrunners
LTV28 and 38 series Highest reliability when tightening M5-M12 screws. z Small, durable gears. z Precise clutch. z
Reliable motor.
z
LTV48 series Robust, reliable tools. Reversible for torques up to 200 Nm.
z z
Comfortable to operate due to low weight and smooth handles. z Reaction bars and other accessories available. z
$%&' *+ Minimum angle head size gives good access. z High torque accuracy. z
(" " " head height.
z
Model
Bolt size mm
Square drive in
Torque range soft oint Nm ft lb
Free speed r/min
Weight kg lb
Length mm
Angle Angle head Air conhead center sumption at height to side free speed mm mm l/s cfm
Rec. Air hose inlet size thread mm in
Ordering No.
LT LT LT LT LT LT LT LT LT LT LT
28 R07-6 28 R07-42 28 R07-Q 28 R15-6 28 R15-10 28 R15-Q 28 R20-10 28 R20-42 28 R28-10 28 R28-42 28 RL28-10
M5 M5 M6 M6 M6 M6 M6 M6 M8 M8 M8
1/4 1/4a 1/4b 1/4 3/8 1/4b 3/8 1/4a 3/8 3/8 3/8
2.5-7 2.5-7 2.5-7 7-15 7-15 7-15 10-19 10-20 14-28 14-28 14-28
1.8-5 1.8-5 1.8-5 5-11 5-11 5-11 7-15 7-15 10-21 10-21 10-21
1100 1100 1100 560 560 560 530 420 340 340 80
1.3 1.3 1.3 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4
2.9 2.9 2.9 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1
334 334 334 349 349 349 355 350 350 350 350
28.5 28.5 28.5 28 28 28 34.5 34 29.5 29.5 29.5
10 10 10 11 11 11 13.5 13.5 13.5 13.5 13.5
8 8 8 10 10 10 10 10 10 10 10
17 17 17 21 21 21 21 21 21 21 21
8 8 8 10 10 10 10 10 10 10 10
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
8431 0601 65 8431 0601 73 8431 0601 68 8431 0601 52 8431 0601 55 8431 0601 53 8431 0601 50 8431 0601 48 8431 0601 40 8431 0601 44 8431 0601 33
LT LT LT LT LT LT LT
38 R42-10 38 R42-13 38 R50-10 38 R50-13 38 R57-13 38 R70-13 38 R85-13
M8 M8 M10 M10 M10 M10 M10-12
3/8 1/2 3/8 1/2 1/2 1/2 1/2
20-42 20-42 25-50 25-50 30-57 34-70 40-85
15-31 15-31 18-36 18-36 22-41 24-50 29-61
400 400 330 330 280 225 190
2.0 2.2 2.0 2.2 2.2 2.4 2.8
4.4 4.8 4.4 4.8 4.8 5.3 6.1
436 453 436 453 453 487 530
34.5 41 34.5 41 41 41 52
18 20 18 20 20 20 25
16 16 16 16 16 16 16
34 34 34 34 34 34 34
10 10 10 10 10 10 10
1/4 1/4 1/4 1/4 1/4 1/4 1/4
8431 0603 55 8431 0603 69 8431 0603 63 8431 0603 71 8431 0603 51 8431 0603 46 8431 0603 38
M12 M12 M14
1/2 1/2 1/2
70-120 51-88 70-150 51-111 115-200 85-148
215 170 100
3.5 3.5 3.8
7.6 7.6 8.3
590 590 610
52 52 52
25 25 25
28 28 28
59 59 59
12.5 12.5 12.5
1/2 1/2 1/2
8431 0534 88 8431 0534 93 8431 0534 98
70-150 115-200
180 100
3.5 3.8
7.6 8.3
590 610
70 70
25 25
28 28
59 59
12.7 12.8
1/2 1/2
8431 0610 17 8431 0610 21
LT 48 R120-L13 LT 48 R150-L13 LT 48 R200-L13
Flush socket LT 48 R150 FS LT 48 R200 FS a b
M12 M14
44-111 85-148
Female hex drive. " %
Pneumatic Assembly Tools 43
Pneumatic Nutrunners
Reversible
Angle Nutrunners
Shut-off
LTV69 series New twin motor higher rundown speed, accurate tightening. z High torques. z Good access in cramped spaces. z
Model
Bolt size mm
Min torque at 3 bar soft oint
Square drive in Nm ft lb
Min Max torque torque at 6.3 bar at 6.3 bar soft oint soft oint Nm ft lb Nm ft lb
Angle Angle head Air conFree head center sumption at speed Weight Length height to side free speed r/min kg lb mm mm mm l/s cfm
Rec. Air hose inlet size thread mm in Ordering No.
Reversible LT 69 R180-13a LT 69 R370-20a LT 69 R600-25a
M16 M18 M22
1/2 3/4 1
70 52 140 103 230 170
100 74 170 125 190 140 370 273 400 295 600 443
840 5.1 11.1 480 7.6 16.6 280 10.2 22.6
592 634 676
50 62 77
25.3 32.9 54.0
20 20 20
42 42 42
13 13 13
1/2 1/2 1/2
8431 0830 04 8431 0830 15 8431 0830 21
M16 M18 M22
1/2 3/4 1
70 52 140 103 230 170
100 74 170 125 190 140 370 273 400 295 600 443
840 480 280
577 619 661
50 62 77
25.3 32.9 54.0
20 20 20
42 42 42
13 13 13
1/2 1/2 1/2
8431 0830 35 8431 0830 46 8431 0830 52
Non-reversible LT 69 N180-13 LT 69 N370-20 LT 69 N600-25 Fixed reverse.
Pneumatic Nutrunners
a
44 Pneumatic Assembly Tools
4.6 10.1 7.1 15.6 9.7 21.3
Crowfoot Type
Angle Nutrunners
In-Line crowfoot tools
Dimensions
Model
LTC009 R07-10-LI3 LTC009 R08-10-LI3 LTC009 R08-12-LI3 LTC009 R12-10-LI5 LTC009 R13-10-LI3 LTC009 R14-10-LI3 LTC009 R14-12-LI3 LTC009 R15-12-LI3 LTC28 R14-12-LI3 LTC28 R18-10-LI3 LTC28 R20-12-LI3 LTC28 R22-12-LI3 LTC38 R28-12-LI3 LTC38 R34-21-LI3 LTC48 R80-21-LI3 LTC48 R150-22-LI3
Torque Nm ft lb
2.5-7 4-8 2.5-8 5-12 6-13 5-14 6-14 7-15 6-14 10-18 12-20 11-22 14-28 16-34 50-80 105-150
1.8-5 2.9-6 1.8-6 3.6-9 4-9 3.6-10 4-10 5-11 5-11 7-13 9-15 8-16 10-20 12-25 37-59 77-110
Speed Weight r/min kg lb
285 210 255 120 127 175 127 105 500 386 320 345 470 390 250 90
Length A/F mm mm
1.7 3.8 1.3 2.9 1.8 4 1.3 2.9 1.8 4 1.5 3.3 1.8 4 1.7 3.8 2.2 4.9 1.8 4 1.8 4 1.8 4 1.8 4 3.7 8.2 4 8.9 4.6 10.2
312 312 322 312 312 332 319 328 590 421 441 433 493 578 578 651
10 10 12 10 10 10 12 12 12 10 12 12 12 21 21 22
A mm
B mm
C mm
D mm
E mm
G mm
H mm
R mm
Ordering No.
34 34 34 34 34 34 34 34 34 34 34 34 34 46 46 46
15 10 15 15 15 10 15 10 10 15 10 15 15 20 20 33
12.5 13.5 12.5 12.5 12.5 15 12.5 15 15 12.5 15 12.5 12.5 16 16 14
36.7 37 45.5 36.7 46.7 52 45.5 51.9 54.3 36.7 51.9 45.5 45.5 74.5 74.5 77.5
59.2 41 71 59 59.2 54.3 71 54.3 54.3 59.2 54.3 71 71 44 84 84
35 35 35 35 35 35 35 35 35 35 35 35 35 64 64 64
22 22 30 22 22 31 30 31 31 22 31 30 30 40 40 40
10 10 13 10 10 14.5 13 14.5 14.5 10 14.5 13 13 20 20 20
8431 0616 00 8431 0613 72 8431 0616 06 8431 0613 64 8431 0616 01 8431 0613 56 8431 0616 07 8431 0616 04 8433 0616 07 8431 0616 02 8431 0616 05 8431 0616 08 8431 0616 09 8431 0616 10 8431 0616 12 8431 0616 15
Offset crowfoot tools
Dimensions
LTC009 R07-10-LO3 LTC009 R10-13-LO5 LTC009 R11-10-LO3 LTC29-2R19-10-LO3 LTC29-2R21-13-LO5 LTC39-2R28-12-LO5 LTC39-2R40-14-LO3 LTC39-2R60-16-LO3 LTC48 R80-17-LO3 LTC48 R90-21-LO5 LTC48 R96-18-LO3 LTC48 R140-18-LO3 LTC69 R215-21-LO3
Nm
ft lb
3-7 2.2-5 1.5-10 1.1-7 3-11 2.2-8 10-19 7.3-14 11-21 8-15 17-28 13-21 22-40 16-29 34-60 25-44 56-80 41-59 49-90 36-66 56-96 41-71 92-140 68-103 160-215 118-158
Weight
Speed r/min
kg
lb
Length A/F mm mm
A B mm mm
C mm
D mm
E mm
F mm
G mm
250 223 220 640 500 560 460 305 215 170 210 100 450
1.6 1.8 1.5 2 2 2.5 2.4 3 4 4.7 4.7 5 10
3.6 4 3.3 4.4 4.4 5.6 5.3 6.7 8.9 10.4 10.4 11.1 22.2
304 356 290 384 457 488 452 541 641 721 651 670 692
10 13 10 10 13 12 14 16 17 21 18 18 21
59.5 58 57.5 60.3 58.5 69.5 77.8 91 69.5 69.5 99 99 140.1
10 10 15 15 10 15 18 24 27 20 32 32 40
14.55 71.6 14.55 14.55 71.6 62 24.8 27 30.3 100.8 32 32 32
32.8 42.8 61.1 36.5 93.6 108.1 130.1 44 32.8 42.8 61.1 36.5 32.8 42.8 61.1 36.5 93.6 108.1 130.1 44 84 97 119 44 46.8 61.3 83.3 44 51 66 91.5 48 55.8 72.3 97.8 48 132 152 183.3 62.5 63.2 82.2 113.5 62.5 63.2 82.2 113.5 62.5 70.4 91.4 128.2 77
430 400 360 220 180
2.6 3.9 3 4.3 4.3
5.8 8.7 6.7 9.6 9.6
487 619 519 656 656
13 17 17 19 19
60 66 66 87 87
19 19 19 25 25
32.8 45.1 45.1 42.3 42.3
52.8 67.6 67.6 67.6 67.6
H R mm mm
22 31 22 22 31 30 31 30 33 40 38 38 42
Ordering No.
10 14.5 10 10 14.5 13 14.5 15 16.5 20 19 19 21
8431 0614 94 8431 0615 00 8431 0615 01 8431 0615 02 8431 0615 04 8431 0615 08 8431 0615 11 8431 0615 14 8431 0615 17 8431 0612 38 8431 0615 21 8431 0615 23 8431 0615 28
34 16 39.2 19.5 39.2 19.5 39.5 19.75 39.5 19.75
8431 0611 01 8431 0611 06 8431 0611 08 8431 0611 11 8431 0611 15
Extra heavy duty attachments LTC38 R33-13-A-O-3 LTC48 R56-17-A-O-3 LTC38 R40-17-A-O-3 LTC48 R96-19-A-O-3 LTC48 R120-19-A-O-3
16-33 11.8-24 24-56 18-41 23-40 17-29 40-96 30-71 48-120 36-89
68.8 88.8 87.2 109.7 87.2 109.7 87.4 112.7 87.4 112.7
40 45 45 54 54
Pneumatic Assembly Tools 45
Pneumatic Nutrunners
Torque Model
Angle Nutrunners
Tube Nut
In-Line tube nut tools
Dimensions
Torque Model
LTO28 R04-8-LI3 LTO28 R06-8-LI3 LTO28 R12-8-LI3 LTO28 R12-10-LI3 LTO28 R15-10-LI3 LTO28 R17-13-LI3 LTO28 R19-10-LI3 LTO38 R26-13-LI3 LTO38 R26-17-LI3 LTO38 R28-12-LI3 LTO38 R35-12-LI3 LTO38 R43-14-LI3 LTO28 R118-8-LI3
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
A/F mm
A mm
B mm
C mm
D mm
E mm
G mm
H mm
mm
R mm
Ordering No.
1.6-4.5 2.1-6 6-12 6-12 6-15 8-17 8-19 14-35 15-43 10-28 14-35 14-43 4.5-11
1.2-3.2 1.5-4 4-8 4-8 4-11 6-13 6-14 10-25 11-31 7-20 10-25 10-31 3.2-8
1100 833 420 420 400 350 350 220 200 320 220 220 560
1.8 1.8 2 2 2 1.9 1.9 3 3.2 2.9 2.9 3.2 2
4 4 4.4 4.4 4.4 4.2 4.2 6.7 7.1 6.4 6.4 7.1 4.4
363 369 388 396 397 415 402 536 547 514 519 522 381
8 8 8 10 10 13 10 13 17 12 12 14 8
32 32 32 32 32 34 34 46 46 43 43 46 32
11 10 10 10 12 11 14 11 12 11 11 18 11
12.25 13 13 13 11 14.5 13 20.8 20 17.5 17.5 17 12.25
22.7 27.3 27.3 27.3 27.9 36.3 31.9 52 60.3 43.7 43.7 41 22.7
21.6 25.4 25.4 25.4 26.1 32.3 29.7 47.3 38.8 29.3 29.3 38.5 21.6
33.5 33.5 33.5 33.5 33.5 35 35 45 45 40 40 45 33.5
29 31 31 31 32 38 38 55 59 50 50 50 29
6 7 7 7 8 8.5 8 12.5 16 10.4 10.4 12 6
7.8 9.8 9.8 9.8 10.3 12.4 11.2 17.2 20.1 15 15 15 7.8
8431 0617 00 8431 0617 02 8431 0617 03 8431 0612 44 8431 0612 46 8431 0612 48 8431 0617 07 8431 0612 50 8431 0612 54 8431 0617 08 8431 0617 09 8431 0617 10 8431 0617 01
Length A/F mm mm
A mm
B mm
C mm
D mm
E mm
F mm
G mm
mm
R mm
Ordering No.
65.5 64.0 65.3 66.5 65.5 68.5 66.5 68.5 67 68 71 65.5 71
12 10 10 11 12 11 11 14 11 14 18 11 18
6.9 42.7 42.7 51 6.9 9.4 51 7 12.8 7 53.3 12.8 53.3
25.1 60.9 60.9 73 25.1 31.4 73 29 36.8 29 75.3 36.8 75.3
35.5 71.4 71.4 84.9 35.5 43.8 84.9 40.2 51.8 40.2 87.7 51.8 87.7
50.6 89.7 89.7 106.9 50.6 65.8 106.9 62.2 75.8 62.2 109.7 75.8 109.7
36.5 36.5 36.5 44 36.5 44 44 44 48 44 44 48 44
7 7 7 8 7 8.5 8 8 10.4 8 10.4 10.4 10.4
9.8 9.8 9.8 11.9 9.8 12.4 11.9 11.2 15 11.2 12.4 15 12.4
8431 0618 00 8431 0618 02 8431 0618 03 8431 0618 04 8431 0618 01 8431 0618 07 8431 0618 05 8431 0618 08 8431 0618 10 8431 0618 09 8431 0618 12 8431 0618 11 8431 0618 13
Offset tube nut tools
Dimensions
Pneumatic Nutrunners
Torque Model
LTO28 R04-10-LO3 LTO28 R04-10-LO5 LTO28 R10-10-LO5 LTO28 R10-12-LO5 LTO28 R11-10-LO3 LTO28 R11-12-LO3 LTO28 R12-12-LO5 LTO28 R14-12-LO3 LTO28 R14-13-LO3 LTO38 R20-12-LO3 LTO38 R28-13-LO5 LTO38 R30-13-LO3 LTO38 R36-13-LO5
Weight
Nm
ft lb
Speed r/min
kg
lb
1.6-4.5 1.4-4 4-10 4-10 4.5-11 4.5-11 6-12 6-14 6-14 12-20 11-28 12-30 15-36
1.2-3.3 1.0-2.9 2.9-7.3 2.9-7.3 3.3-8.0 3.3-8.0 4.4-9 4.4-10 4.4-10 8-14 8.0-20 8-22 11-26
1100 1100 560 560 560 560 470 470 470 250 250 250 200
1.9 2 2 2 1.9 2 2 2 2 2 2.3 2 2.3
4.2 4.4 4.4 4.4 4.2 4.4 4.4 4.4 4.4 4.4 5.1 4.4 5.1
46 Pneumatic Assembly Tools
352 388 388 401 352 360 402 357 369 458 506 470 505
10 10 10 12 10 12 12 12 13 12 13 13 13
Shut-off
Angle Nutrunners
Hold and Drive Hold and drive bolts are being used in " facturers on the frame assembly line, " ! ! % " ing feature of a hold and drive bolt is that one part is held and the other is tightened from the same side. LTV HAD ? assembly. z Special tools based on the standard LT series are available for use on hold and drive bolts. z [#' ferent lengths. z ) % z
# ! [ [ )%
z
NOTE: The screw must be strong enough to carry the
%
LT LT LT LT LT LT LT LT a b
38 R40 LT HADb 38 R42 HAD 38 R50 HAD 38 R85 HAD 48 R120 HAD 48 R150 HAD 48 R200 HAD 69 R370 HAD
M8-10 M8 M10 M10-12 M12-14 M14 M14 M18
At min 5 bar. For low torque applications.
Torque range soft oint a Nm
ft lb
15-40 11-30 20-42 15-31 25-50 18-36 40-85 30-67 70-120 52-89 70-150 52-111 115-200 85-150 190-370 140-273
Free speed r/min
210 430 360 210 220 180 100 480
Weight kg
lb
3.0 6.5 2.2 4.8 2.2 4.8 3.0 6.5 3.3 7.3 3.3 7.3 3.3 7.3 7.6 16.6
Angle Angle head Air consumption at head center free speed Length height to side mm mm mm l/s cfm
530 453 453 530 590 590 610 634
52 41 41 52 70 70 70 62
25 20 20 25 25 25 25 33
10 10 10 10 28 28 28 20
16 16 16 16 59 59 59 42
Rec. hose size mm
10 10 10 10 12.5 12.5 12.5 12.5
Air inlet thread in
Ordering No.
1/4 1/4 1/4 1/4 1/2 1/2 1/2 1/2
8431 0609 52 8431 0603 75 8431 0603 82 8431 0609 58 8431 0610 26 8431 0610 30 8431 0610 32 8431 0831 65
NOTE < "%
Other types of Hold and Drive equipped tools are available on special request.
Pneumatic Nutrunners
Model
Bolt size mm
Pneumatic Assembly Tools 47
Angle Nutrunners
Non Shut-off
Stall type Low inertia design gives accurate torque independent of joint stiffness in other words, low mean shift. z Easy torque setting by adjusting the inlet air pressure. z Reliable, well-proven design. z
Good accessibility due to small dimensioned angle head.
z
Model
Bolt size mm
Torque range soft oint Square drive at 6.3 bar at 3 bar in Nm ft lb Nm ft lb
Free speed r/min
Weight Length kg lb mm
Angle Angle head head center height to side mm mm
Air consumption at free speed l/s
cfm
Rec. hose size mm
Air inlet thread in
Ordering No.
Reversible LM 28 R11-10 LM 28 R14-10
M6 M6
3/8 3/8
11 14
8 10
5 7
4 5
1200 1000
1.1 2.4 1.1 2.4
264 264
28 29.5
11 13.5
10 10
21 21
10 10
1/4 1/4
8431 0591 07 8431 0591 09
M6
3/8
16
12
8
6
1000
1.0 2.2
239
29.5
13.5
11
23
10
1/4
8431 0590 17
Air inlet thread in
Ordering No.
8431 0345 71 8431 0346 70 8431 0346 62
Non reversible LM 28 N16-10
Ratchet wrenches nique accessibility, the ratchet wrench is a superior tool for limited space applications. z To loosen, turn the tool upside down. z
Model
Bolt size mm
Torque range soft oint Square drive at 6.3 bar at 3 bar in Nm ft lb Nm ft lb
L R33 S26/114-13 M8 L R33 S26/118-16 M8-10 L R33 S26/118-17 M8-10 a
13a 16a 17a
22 30 30
16 22 22
11 15 15
8 11 11
Free speed r/min
185 135 135
Weight Length kg lb mm
1.4 3.1 1.4 3.1 1.4 3.1
290 300 300
Angle Angle head head center height to side mm mm
15 15 15
13 18 18
Air consumption at free speed l/s
cfm
Rec. hose size mm
9.5 9.5 9.5
20 20 20
10 10 10
1/4 1/4 1/4
Air inlet thread in
Ordering No.
1/4 1/4 1/4
8431 0343 08 8431 0343 16 8431 0343 24
Female hex drive.
Worm-drive nutrunners Teasing throttle characteristics give " % z Suitable for: Nutrunning Light reaming Tapping Tube-rolling
Pneumatic Nutrunners
z
Can also be incorporated in rigs as air motors for intermittent operation.
z
Model
Bolt size mm
LMK33 S001 LMK33 S002 LMK33 S005
M10-12 M10-12 M10
a
Torque range soft oint Square drive at 6.3 bar at 3 bar in Nm ft lb Nm ft lb
7/16a 7/16a 7/16a
55 32 29
Female hex drive.
48 Pneumatic Assembly Tools
41 24 21
27 16 14
20 12 10
Free speed r/min
130 235 480
Weight Length kg lb mm
2.2 4.9 1.9 4.2 1.7 3.7
385 291 263
Angle Angle head head center height to side mm mm
39 39 39
41 41 41
Air consumption at free speed l/s
cfm
Rec. hose size mm
9.5 9.5 9.5
20 20 20
10 10 10
Angle Nutrunners
Accessories
Accessories Included For LTV models $ =
For LBR LMV and LM models ) ]j ^{{
{ ^]]
Optional Accessories Extensions for LTV Length of extension –"L" Suitable for tool
LT LT LT LT LT LT LT LT LT LT LT LT LT LT
mm in Ordering No.
28 75 28 150 38 not R70/R85 75 38 not R70/R85 150 38 R70/R85/LT 48 75 38 R70/R85/LT 48 150 39-2 R48-10 75 39-2 R48-10 150 39-2 R48/56/70-13 75 39-2 R48/56/70-13 150 39-2 R56-10 75 39-2 R56-10 150 39-2 R85 75 39-2 R85 150
3 6 3 6 3 6 3 6 3 6 3 6 3 6
4210 3491 93 4210 3491 95 4210 4301 80 4210 4302 80 4210 4303 80 4210 4304 80 4210 4472 81 4210 4472 83 4210 4472 80 4210 4473 80 4210 4472 82 4210 4472 84 4210 4474 80 4210 4475 80
Reaction bar kit
Protective cover (a)
Signal connection kit (RE)
Protective cover (b)
For LTV and LTC models Suspension yoke Swivelling
Reaction bar kit
Signal connection kit -RE
Model
Exhaust hose
LT LT LT LT LT
28 R07 28, all models except R07 29-2/39-2 29-2/39-2 R12/R16 29-2/39-2 R24/R30
4210 2053 00 4210 1631 82 4210 2053 00 4210 1631 82 4210 2053 00 4210 1631 82
LT 38 R42/R50/R57 LTC38, LT 38 FS LT 38 R70 LT 38 R85, LT 38 HAD LT 39-2 R48-10/R50-10 LT 39-2 R48-13/R50-13/R70 LT 48 R65
4210 2053 00 4210 1631 82
4210 3931 81
4210 3992 90a not LTC
4210 4017 90
4210 2053 00 4210 1631 82 4210 2053 00 4210 1631 82
4210 3931 81 4210 3931 81
4210 4020 80
4210 4017 90 4210 4017 90
4210 4011 00 4210 4061 80
4210 4021 80
4210 4003 90a 4210 4004 90a 4220 2744 02b 4220 2744 04b 4210 4058 90a
4210 4020 80
4210 4057 90
LT LT LT LT LT
4210 4011 00 4210 4061 80
4210 4021 80
4210 4059 90a
4210 4020 80
4210 4057 90
4210 4011 00 4210 4011 00 4210 4011 00
4210 3088 87 4210 3088 87 4210 3088 87
4210 4059 90a
4220 1128 80 4220 1201 80 4220 1746 80
4210 3931 80 4210 3931 80 4210 4408 80
4210 3990 00a 4210 3990 00a
4210 4019 90 4210 4018 90 4210 4017 90
4220 2744 05b 4220 2744 03b
Pneumatic Assembly Tools 49
Pneumatic Nutrunners
48 R120/R150/R200, LTC48, 48 FS, LT 48 HAD 69 N/R180 69 N/R370 69 N/R600
Fixed
Protective cover see picture
Accessories
Angle Nutrunners
* # < Integrated sockets Model
Hexagon socket size AF mm / in
Socket extension mm
Ordering No.
8 10 12 13 _ \
1.5 1.5 1.5 1.5
%_
%_
4220 4188 08 4220 4188 90 4220 4188 92 4220 4188 93 {{ jj j {{ jj \
LTV29-2 R24/R30 FS
o et e ten ion
LTV39-2 R37/R48/R56 FS
o et i e
10 12 13 14 15 16 17 18 \ 13 13 14
2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 {%_ 7 15 15
4220 3987 90 4220 3987 92 4220 3987 93 4220 3987 94 4220 3987 95 4220 3987 96 4220 3987 97 4220 3987 98 {{ ] j 4220 4012 93 4220 4013 93 4220 4013 94
16 15 15 18 16 10 20 17.5 19 16 18 16 19 17 13 15 12 14 \ \
0.5 16.5 1.5 6.5 11.5 3.5 8.5 6.5 8.5 16.5 10.5 14.5 10 11.5 3.5 3.5 3.5 3.5 ]%_ ]%_
4220 1251 00 4220 1621 00 4220 1621 01 4220 1621 02 4220 1621 03 4220 1621 04 4220 1621 05 4220 1621 06 4220 1621 07 4220 1621 08 4220 1621 09 4220 1621 10 4220 1621 11 4220 1621 12 4210 2749 01 4210 2749 02 4210 2749 03 4210 2749 04 { { _ { { \
24 18 25.4 18 21 21 14 14.3 17.5
12.5 4.5 13.5 14.5 13.5 24 5.5 9 7.5
4220 1595 01 4220 1595 02 4220 1595 03 4220 1595 04 4220 1595 05 4220 1595 06 4220 1595 07 4220 1595 08 4220 1595 09
18 18 18 19 21 22 24 24 27
2 5.5 8.5 9.5 10.5 10.5 10.5 13.5 13.8
4210 3534 68 4220 1595 02 4210 3534 18 4210 3534 19 4210 3534 21 4210 3534 22 4210 3534 24 4220 1595 01 4210 3534 27
LTV39-2 R70 FS
Pneumatic Nutrunners
LTV39-2 R85/R120 FS
LTV48 R150/R200 FS
50 Pneumatic Assembly Tools
Angle Nutrunners
Accessories
Optional Accessories for Crowfoot tools Hex sockets : * mm in Ordering No.
For LTC38 R33/N41-13-A-O-3a 7/16 12 1/2 13 14 15
4210 2625 03 4210 2625 04 4210 2625 01 4210 2625 00 4210 2625 02 4210 2625 06
Model
H mm
B mm
C mm
LTC38 R33-13-A-O-3 LTC38 R40-17-A-O-3 LTC48 R56-17-A-O-3 LTC48 R96-19-A-O-3 LTC48 R120-19-A-O-3 LTC38 N41-13-A-O-3
19 19 19 25 25 19
32 39 39 39 39 32
16 20 20 20 20 16
For LTC38 R40/N48-17-A-O-3b LTC48 R56-17-A-O-3b 13 14 15 1/2 5/8 16 17 18 19
4210 2626 06 4210 2626 04 4210 2626 03 4210 2626 05 4210 2626 02 4210 2626 00 4210 2626 01 4210 2626 10 4210 2626 08
For LTC48 R96/R120-19-A-O-3c 13 14 15 16 17 18 19
3/4
4210 2624 06 4210 2624 05 4210 2624 04 4210 2624 03 4210 2624 02 4210 2624 01 4210 2624 00
a
] %
% c
% b
Optional Accessories for Open End Type Sockets B Open end mm
Ordering No.
LTO28 R12-10-L-I-3 5/16 8 mm 3/8 9 mm 10 mm
7 7 7 7 7
4210 4288 54 4210 4288 55 4210 4288 53 4210 4288 52 4210 4288 51
LTO28 R15-10-L-I-3 8 mm 9 mm 3/8 10 mm 11 mm 7/16 12 mm
8 8 8 8 8 8 8
4210 4289 56 4210 4289 55 4210 4289 54 4210 4289 51 4210 4289 57 4210 4289 58 4210 4289 53
LTO28 R17-13-L-I-3 3/8 10 mm 11 mm 7/16 12 mm 1/2 13 mm 14 mm 9/16
8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5
4210 4290 52 4210 4290 53 4210 4290 59 4210 4290 54 4210 4290 57 4210 4290 55 4210 4290 51 4210 4290 58 4210 4290 56
A Socket size mm
B Open end mm
Ordering No.
LTO38 R26-13-L-I-3 11 mm 13 mm 14 mm 9/16 15 mm 5/8 16 mm 17 mm 11/16 18 mm 19 mm 3/4
12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5
4210 4291 63 4210 4291 51 4210 4291 58 4210 4291 53 4210 4291 55 4210 4291 54 4210 4291 52 4210 4291 60 4210 4291 56 4210 4291 61 4210 4291 62 4210 4291 57
LTO38 R26-17-L-I-3 14 mm 5/8 17 mm 18 mm 19 mm 3/4 20 mm 13/16 21 mm 22 mm 7/8 15/16 24 mm
14 14.6 16 16 16 16 16 16 16 16 16 16 17.2
4210 4292 55 4210 4292 54 4210 4292 51 4210 4292 53 4210 4292 57 4210 4292 52 4210 4292 61 4210 4292 63 4210 4292 62 4210 4292 56 4210 4292 58 4210 4292 60 4210 4292 59
Pneumatic Nutrunners
A Socket size mm
Pneumatic Assembly Tools 51
Accessories
Angle Nutrunners
Optional Accessories for Stall type Female hex sockets Dimensions Ordering No. Ordering No. in LBR33 S26/114 LBR33 S26/118
1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4
Dimensions Ordering No. Ordering No. in LBR33 S26/114 LBR33 S26/118
4210 0360 05 4210 0360 02 4210 0360 03 4210 0389 02 4210 0360 04 4210 0389 03 4210 0360 01 4210 0389 04 4210 0389 06 4210 0389 01 4210 0389 05
10 12 13 14 15 16 17 18 19
4210 0414 10 4210 0414 12 4210 0414 13 4210 0414 14 4210 0414 15
4210 0418 12 4210 0418 13 4210 0418 14 4210 0418 15 4210 0418 16 4210 0418 17 4210 0418 18 4210 0389 05
NOTE: {
" ! %
Socket adapters Dimensions
Ordering No. LBR33 S26/114
Ordering No. LBR33 S26/118
{ ]j
{ {
\] \
\] \
Optional Accessories for Hold and Drive tools
Measurements in mm Nut socket screw holder and bit holder for LTV38 R42-HAD/LTV38 R50-HAD
Figure 1
18.5
Nut socket Fig. 1 Width across W mm
'+ D mm
Ordering No.
A
B
10 11 12 13 14 15 16 17 18 19 20 21
22 22 22 22 22 22 25 25 26 27 31 31
4220 1769 16 4220 1769 15 4220 1769 13 4220 1769 09 4220 1769 05 4220 1769 14 4220 1888 71 4220 1888 72 4220 1888 73 4220 1888 74 4220 1888 75 4220 1888 76
4220 1769 31 4220 1769 32 4220 1769 33 4220 1769 12 4220 1769 35 4220 1769 36 4220 1888 81 4220 1888 82 4220 1888 83 4220 1888 84 4220 1888 85 4220 1888 86
C 61 4220 1769 51 4220 1769 52 4220 1769 53 4220 1769 54 4220 1769 08 4220 1769 56 4220 1888 91 4220 1888 92 4220 1888 93 4220 1888 94 4220 1888 95 4220 1888 96
A B C
34 54 30 travel
74
1.5
ØD
Pneumatic Nutrunners
Screw holder Dimension XxY mm
Suitable socket size mm
6.6 x 5 7x5 5.1 x 8.2 8x6
10-21 10-21 10-21 10-21
Ordering No.
A
B
C
4220 1770 19 4220 1770 17 4220 1770 01 4220 1770 02
4220 1770 16
Bit holder
Bit holder Bit holder 1/4"
A {{ _
C
B {{ _
{{ _ ]
52 Pneumatic Assembly Tools
Width N mm
{
Bit
Bits
13
Angle Nutrunners
Accessories
Optional Accessories for Hold and Drive tools
Nut socket screw holder and bit holder for LTV38 R40 LT/R 85 HAD and LTV48 HAD Nut socket Fig. 2
Measurements in mm 2
Figure 2
Width across W mm
'+ D mm
Ordering No.
A
B
C
13 14 15 16 17 18 19 21 22 24
30 30 30 30 30 31 32 35 35 35
4210 3513 13 4210 3513 14 4210 3513 15 4210 3513 16 4210 3513 17 4210 3513 18 4210 3513 19 4210 3513 21 4210 3513 22 4210 3513 24
4210 3513 33 4210 3513 34 4210 3513 35 4210 3513 36 4210 3513 37 4210 3513 38 4210 3513 39 4210 3513 41 4210 3513 42 4210 3513 44
4210 3513 53 4210 3513 54 4210 3513 55 4210 3513 56 4210 3513 57 4210 3513 58 4210 3513 59 4210 3513 61 4210 3513 62 4210 3513 64
7
A B C
33 53
30 travel
73
5
' * ;$ Dimension XxY mm
Suitable socket size mm
Ordering No.
A
B
8 x 6.3 8x6 9.55 x 7.6 11.20 x 8.9 13 x 9.8 13.20 x 10.5
15-24 15-24 18-24 19-24 19-24 19-24
4210 2694 17 4210 2694 05 4210 2694 01 4210 2694 02 4210 2694 03 4210 2694 04
4210 2694 18 4210 2694 10 4210 2694 06 4210 2694 07 4210 2694 08 4210 2694 09
C 4210 2694 19 4210 2694 15 4210 2694 11 4210 2694 12 4210 2694 13 4210 2694 14
Screw holder – Male hexagon Dimension N mm
Suitable socket size mm
Ordering No.
A
B
C
7 8 9 10 11 12
14-24 14-24 15-24 18-24 19-24 19-24
4210 2825 41 4210 2825 01 4210 2825 02 4210 2825 03 4210 2825 04 4210 2825 13
4210 2825 42 4210 2825 05 4210 2825 06 4210 2825 07 4210 2825 08 4210 2825 14
4210 2825 43 4210 2825 09 4210 2825 10 4210 2825 11 4210 2825 12 4210 2825 15
Male hexagon
Bit holder – Female hexagon
A
B
4210 2991 91
4210 2991 92
5/16" Bits
C 4210 2991 93
Width N mm
5 6 7 8 10
Ordering No.
4023 1215 00 4023 1216 00 4023 1219 00 4023 1217 00 4023 1218 00
Female hexagon
Pneumatic Assembly Tools 53
Pneumatic Nutrunners
Bit holder 5/16"
Accessories
Angle Nutrunners
Optional Accessories for Hold and Drive tools
Nut socket screw holder and bit holder for LTV58 R350-HAD Measurements in mm
Nut socket Fig. 3
18 19 20 21 22 23 24 25 {_% 26 27 28 29 30 31 32 33 34 35 36
Figure 3
Ordering No. '+ D mm
41 41 41 41 41 41 41 41 41 46 46 46 46 54 54 54 54 54 54
A
B
C
4220 1778 04 4220 1778 05 4220 1778 06 4220 1778 07 4220 1778 08 4220 1778 09 4220 1778 01 4220 1778 02 {{ j 4220 1778 03
4220 1778 14 4220 1778 15 4220 1778 16 4220 1778 17 4220 1778 18 4220 1778 19 4220 1778 11 4220 1778 12 {{ j { 4220 1778 13 4220 2139 84 4220 2139 83 4220 2139 82 4220 2139 81 4220 2297 81 4220 2297 82 4220 2297 83 4220 2297 84 4220 2297 85 4220 2297 86
4220 1778 24 4220 1778 25 4220 1778 26 4220 1778 27 4220 1778 28 4220 1778 29 4220 1778 21 4220 1778 22 {{ j ] 4220 1778 23 4220 2139 94 4220 2139 93 4220 2139 92 4220 2139 91 4220 2297 91 4220 2297 92 4220 2297 93 4220 2297 94 4220 2297 95 4220 2297 96
34.5
102.5
Width across W mm
A B C
33 53
40 tr
73
' * ;$ < $%=>?@JXZ[\ Dimension XxY N mm
Suitable socket size mm
13 x 9.8 13.20 x 10.5
18-36 18-36
Ordering No.
A 4220 1777 80 4220 1777 81
B 4220 1777 83 4220 1777 84
C 4220 1777 85 4220 1777 86
Screw holder – Male hexagon for LTV69 R370-HAD Dimension N mm
Suitable socket size mm
Ordering No.
A
B
C
10 11 12 14 16 18
18-36 18-36 20-36 20-36 24-36 24-36
4220 1777 52 4220 1777 51 4220 1777 53 4220 1777 57 4220 1777 58 4220 1777 59
4220 1777 54 4220 1777 50 4220 1777 55 4220 1777 56 4220 1777 70 4220 1777 71
4220 1777 72 4220 1777 73 4220 1777 74 4220 1777 75 4220 1777 76 4220 1777 77
Bit holder
Pneumatic Nutrunners
Ordering No.
Bit holder
Socket size mm
7 _ \ _ \
14-24
j{ { ]\
A 4210 2825 41 {{ jj {{ j{
NOTE 8 mm bit is included in the bit holders.
54 Pneumatic Assembly Tools
B 4210 2825 42 {{ j {{ j_
Bit holder
C 4210 2825 43 {{ {{ j
Bit 13
e
Angle Nutrunners
Accessories
Productivity Kits
16 l/s
Cablair 10 mm
ErgoQIC 08
Yes
8202 0850 07
16 l/s 16 l/s
Cablair 10 mm Rubair 10 mm
ErgoQIC 08 ErgoQIC 10
Yes Yes
8202 0850 03 8202 0850 16
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 02
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 11
35 l/s
Turbo 13 mm
ErgoQIC 10
Yes
8202 0850 17
35 l/s 35 l/s
Turbo 13 mm Turbo 13 mm
ErgoQIC 10 ErgoQIC 10
No Yes
8202 0850 04 8202 0850 13
For small nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ08-C10
For small nutrunners with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C10 MIDI Optimizer F/RD EQ10-R10
For nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-C13
For nutrunners with 1/4" BSP air inlet MIDI Optimizer F/RD EQ10-C13-1/4
For nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-T13
For nutrunners with 1/2" BSP air inlet MIDI Optimizer F/R EQ10-T13 MIDI Optimizer F/RD EQ10-T13
Service Kits The spare parts included in the service % Always have them available for a fast and economical repair. Main parts included:
z
Motor bearings
z
z
z z
O-rings Circlips
LT LT LT LT LT LT
28 29-2 38 39-2 48 69
Service kit
4081 0102 90 4081 0299 90 4081 0103 90 4081 0298 90 4081 0236 90 4081 0397 90
Pins etc.
Pneumatic Nutrunners
z
Model
Pneumatic Assembly Tools 55
Introduction – Straight Nutrunners
& Z< ] &' ++ % to many advanced tightening requirements. With
$ and very high torque accuracy is achieved.
Articulating arms
! for a reaction bar is not available, a telescopic or articulated arm mounted LTD % Second fastener y combining two LTD straight nutrunners in a twin spindle unit the screws can be tightened simultaneously.
The LTD system Mounts
Spindles
Nutrunner motors
Remote control
Non reversible 3-port valve
Reaction bar Fixed square drive Manual or remote control Mounting plate Reversible
Fixture punch
Manual control
Floating square drive
Reversible 5-port valve
Kits Remote control
Reaction bar blanks For single spindle hand-held applications. z Mounting plates The LTD/LMD straight nutrunners have a splined reaction bar connection which can also runner. A number of standard mounting plates are available to order. z Floating square drive For two or more spindles the units must usually ~ " for run-down variations. Models with ~ " parts are available.
Pneumatic Nutrunners
z
56 Pneumatic Assembly Tools
Fixture punches For mounting of the nutrunner to locally made base plates a punch for the splines connection is available as optional equipment. z TwinSpin it @ # " own twin spindle assembly unit is available as extra equipment. Atlas Copco offers three sizes of twin spindle multiples. intended for 28, 38 and 48/61 sizes. The CC-distance in the TwinSpin is adjustable and the largest size has a maximum CC-distance of 364 mm. The smallest size has a minimum CC-distance of 53 mm. The complete z
set has two throttle handles, one for forward and one for reverse if the system is non reversible there is only one throttle handle . z Remote control Remote control valves are available as optional equipment. z Air signal outlets All LTD models are equipped with air signal outlets for completed operation.
Shut-off
Straight Nutrunners
LTD28, 38 and 48 straight nutrunners ! " clutch from the LT angle nutrunners. LTD/LMD61 nutrunners are based on the unique LTP/LMP61 range of twin motor pistol grip nutrunners. ith fast run! " " offer high productivity and unmatched torque accuracy as well as joint independence. z G @ # of the LTD-RR tools allowing a better multiple. z Accessibility Slim design allows the building of smooth, simple multiples or paired splndle designs. The absence % z Flexibility The range of LTD tools pro vides you with the options you need to meet your requirements. z Reversibility Reversible LTD tools are available.
Model
Bolt size mm
Torque range soft oint
Square drive in
Nm
3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
Air consumption at free speed
Air inlet thread in
Ordering No.
10 10 10 10
1/4 1/4 1/4 1/4
8431 0534 05 8431 0534 08 8431 0534 13 8431 0534 18
17 17 17 17
10 10 10 10
1/4 1/4 1/4 1/4
8431 0534 61 8431 0534 65 8431 0534 51 8431 0534 54
7 7 8 8 8
15 15 17 17 17
8 8 10/13 10/13 10/13
1/8 1/8
8431 0533 05 8431 0533 06 8431 0703 80 8431 0703 82 8431 0703 83
20 20 20
9 9 9
19 19 19
10 10 10
1/4 1/4 1/4
8431 0534 21 8431 0534 27 8431 0534 39
20 20 20 20
8 8 8 8
17 17 17 17
10 10 10 10
1/4 1/4 1/4 1/4
8431 0534 78 8431 0534 85 8431 0534 37 8431 0534 89 8431 0703 84 8431 0703 86 8431 0703 88
ft lb
Free speed r/min
kg
lb
Length mm
CS distance mm
5-9 8-18 10-21 10-22
4-6 6-13 7-15 7-16
1400 780 570 140
1.1 1.2 1.2 1.2
2.4 2.6 2.6 2.6
339 358 358 358
20 20 20 20
9 9 9 9
19 19 19 19
3-8 7-16 10-20 10-22
2-6 6-12 7-15 7-16
1100 610 520 125
1.2 1.3 1.3 1.3
2.6 2.9 2.9 2.9
363 383 383 383
20 20 20 20
8 8 8 8
1.1-3.7 1.1-6 2-6 6-12 7-15
850 500 1100 610 520
0.7 0.8 1.2 1.3 1.3
1.6 1.7 2.6 2.9 2.9
197 197 294 313 313
16 16 20 20 20
1.5 3.3 1.6 3.5 1.6 3.5
447 466 466
1.6 1.7 1.7 1.7
471 491 491 491
Weight
l/s cfm
Rec. hose size mm
Non reversible lever start LTD28 N9-RE LTD28 N18-RE LTD28 N21-RE LTD28 N22-RE
M5-6 M6 M6 M6
Reversible lever start LTD28 R8-RE LTD28 R16-RE LTD28 R20-RE LTD28 R22-RE
M5-6 M6 M6-8 M6-8
Reversible remote control back head LTD13 R05-RR LTD13 R08-RR LTD28 R8-RR LTD28 R16-RR LTD28 R20-RR
M3-5 M3-5 M5-6 M6 M6-8
1/4b 1/4b 3/8 3/8 3/8
1.5-5 1.5-8 3-8 7-16 10-20
a a a
Non reversible lever start telescopic front part travel 25 mm LTD28 N9F-RE LTD28 N18F-RE LTD28 N21F-RE
M5-6 M6 M6
3/8 3/8 3/8
5-9 8-18 10-21
4-6 6-13 7-15
1400 780 570
LTD28 R8F-RE LTD28 R16F-RE LTD28 R20F-RE LTD28 R22F-RE
M5-6 M6 M6-8 M6-8
3/8 3/8 3/8 3/8
3-8 7-16 10-20 10-22
2-6 6-12 7-15 7-16
1100 620 570 125
3.5 3.7 3.7 3.7
Reversible remote control back head telescopic front part travel 25 mm LTD28 R8F-RR LTD28 R16F-RR LTD28 R20F-RR
M5-6 M6 M6-8
1.6 3.5 1.7 3.7 1.7 3.7
401 421 421
20 20 20
8 8 8
17 17 17
10/13 10/13 10/13
a
820 680 580 470
2.2 2.2 2.2 2.2
4.8 4.8 4.8 4.8
414 414 414 487
20 20 20 20
16 16 20 20
34 34 42 42
10 10 10 10
1/4 1/4 1/4 1/4
8431 0535 04 8431 0535 12 8431 0535 17 8431 0535 20
670 560 480 380
2.1 2.1 2.1 2.3
4.6 4.6 4.6 5.1
441 441 441 513
20 20 20 20
16 16 16 20
34 34 34 42
10 10 10 10
1/4 1/4 1/4 1/4
8431 0534 53 8431 0534 52 8431 0535 78 8431 0535 83
3/8 3/8 3/8
3-8 7-16 10-20
2-6 6-12 7-15
1100 620 570
1/2 1/2 1/2 1/2
14-30 20-38 18-44 27-55
10-21 15-27 13-32 20-40
1/2 1/2 1/2 1/2
13-27 18-32 19-38 22-47
10-20 13-24 14-28 16-35
a a
Non-reversible lever start LTD38 N30-RE LTD38 N38-RE LTD38 N44-RE LTD38 N55-RE
M8 M8 M8-10 M10
Reversible lever start LTD38 R27-RE LTD38 R32-RE LTD38 R38-RE LTD38 R47-RE a b
M8 M8 M8-10 M8-10
# { ]j% " %
c
# { { ]% * G? 'j G? * " % { _ %
d
Continued...
Pneumatic Assembly Tools 57
Pneumatic Nutrunners
Reversible lever start telescopic front part travel 25 mm
Straight Nutrunners
Model
Bolt size mm
Shut-off
Torque range soft oint
Square drive in
Nm
ft lb
Free speed r/min
13-27 18-32 19-38 22-47
10-20 13-24 14-28 16-35
670 560 480 380
Weight
Air consumption at free speed l/s
cfm
Rec. Air hose inlet size thread mm in Ordering No.
21 21 21 21
16 16 16 16
34 34 34 34
10/16 10/16 10/16 10/16
a
521 521 521 599
20 20 20 23
20 20 20 20
42 42 42 42
10 10 10 10
1/4 1/4 1/4 1/4
8431 0535 38 8431 0535 46 8431 0535 31 8431 0535 53
546 546 546 625
20 20 20 23
16 16 16 16
34 34 34 34
10 10 10 10
1/4 1/4 1/4 1/4
8431 0535 65 8431 0535 91 8431 0535 95 8431 0535 99 8431 0704 30 8431 0704 32 8431 0704 34 8431 0704 36
kg
lb
Length mm
CS distance mm
2.1 2.1 2.1 2.3
4.6 4.6 4.6 5.1
377 377 377 448
2.3 2.3 2.3 2.5
5.0 5.0 5.0 5.5
2.5 2.5 2.5 2.7
5.5 5.5 5.5 5.9
Reversible remote control back head LTD38 R27-RR LTD38 R32-RR LTD38 R38-RR LTD38 R47-RR
M8 M8 M8-10 M8-10
1/2 1/2 1/2 1/2
a a a
8431 0704 22 8431 0704 24 8431 0704 26 8431 0704 28
Non-reversible lever start telescopic front part travel 25 mm LTD38 N30F-RE LTD38 N38F-RE LTD38 N44F-RE LTD38 N55F-RE
M8 M8 M8-10 M10
1/2 1/2 1/2 1/2
14-30 20-38 18-44 27-55
10-21 15-27 13-32 20-40
820 680 580 470
Reversible lever start telescopic front part travel 25 mm LTD38 R27F-RE LTD38 R32F-RE LTD38 R38F-RE LTD38 R47F-RE
M8 M8 M8-10 M8-10
1/2 1/2 1/2 1/2
13-27 18-32 19-38 22-47
10-20 13-24 14-28 16-35
670 560 480 380
Reversible remote control back head telescopic front part travel 25 mm LTD38 R27F-RR LTD38 R32F-RR LTD38 R38F-RR LTD38 R47F-RR
M8 M8 M8-10 M8-10
1/2 1/2 1/2 1/2
13-27 18-32 19-38 22-47
10-20 13-24 14-28 16-35
670 560 480 380
2.5 2.5 2.5 2.7
5.5 5.5 5.5 5.9
482 482 482 566
21 21 21 23
16 16 16 16
34 34 34 34
10/16 10/16 10/16 10/16
a
1/2 1/2
27-65 20-48 32-81 24-60
400 320
3.1 3.1
6.8 6.8
582 582
30 30
28 28
59 59
12.5 12.5
1/2 1/2
8431 0637 07 8431 0637 12
400 330
3.5 3.5
7.7 7.7
410 410
28 28
30 30
63 63
12.5/16 12.5/16
c
8431 0704 46 8431 0704 48
400 320
3.5 3.5
7.7 7.7
700 700
30 30
28 28
59 59
12.5 12.5
1/2 1/2
8431 0637 17 8431 0637 23
400 330
3.7 3.7
8.2 8.2
522 522
28 28
30 30
63 63
12.5/16 12.5/16
c
8431 0704 50 8431 0704 52
a a a
Reversible lever start LTD48 R65-RE LTD48 R81-RE
M10 M12
Reversible remote control back head LTD48 R65-RR LTD48 R81-RR
M10 M12
1/2 1/2
27-65 20-48 32-81 24-60
c
Reversible lever start telescopic front part travel 25 mm LTD48 R65F-RE LTD48 R81F-RE
M10 M12
1/2 1/2
27-65 20-48 32-81 24-60
Reversible remote control back head LTD48 R65F-RR LTD48 R81F-RR a b
M10 M12
1/2 1/2
27-65 20-48 32-81 24-60 c
# { ]j% " %
# { { ]% * G? 'j G? * " % { _ %
d
Straight Nutrunners
Model
Bolt size mm
Square drive in
c
Torque range at 6.3 bar Nm ft lb
Shut-off Min torque at 3 bar Nm ft lb
Free speed r/min
Weight kg lb
1800 1100 820 520 360 280 210
3.0 6.6 3.0 6.6 3.0 6.6 3.9 8.6 3.9 8.6 4.5 9.9 4.5 9.9
Air conAir sumption at inlet CS free speed Length distance thread Spline mm mm l/s cfm in type Ordering No.
Pneumatic Nutrunners
$ ^ *# ^ ! LTD61 H100-13-RE LTD61 H170-13-RE LTD61 H230-19-RE LTD61 H350-20-RE LTD61 H500-20-RE LTD61 H700-25-RE LTD61 H900-25-RE
M12 M14 M16 M18 M20 M22 M24
1/2 1/2 3/4 3/4 3/4 1 1
NOTE Change over torque is around 4
55-100 95-170 125-230 190-350 275-500 360-650 480-870
40-75 70-125 90-170 140-255 200-370 265-480 350-640
45 70 85 145 220 280 300
35 50 60 105 160 207 220
of maximum torque on a given pressure.
58 Pneumatic Assembly Tools
223 223 223 260 260 305 282
29 29 29 31 31 34 32
20 20 20 20 20 20 20
42 42 42 42 42 42 42
3/8 3/8 3/8 3/8 3/8 3/8 3/8
3 3 3 4 4 5 5
8431 0808 06 8431 0808 15 8431 0808 23 8431 0808 27 8431 0808 36 8431 0808 43 8431 0808 45
Straight Nutrunners
Accessories
Dimensions Telescopic front part LTD61 Dimensions Model
LTD61 H100, H170 LTD61 H230 LTD61 H350, H500 LTD61 H700, H900
M
N in
D mm
F mm
L mm
M mm
t mm
Ordering No.
1/2 3/4 3/4 1
34 41 50 67
25 25 40 50
101 117 160 226
127 148 201 278
12 12 15 15
4210 3864 80 4210 3789 80 4210 3781 81 4210 3788 80
t
Accessories Included For all models =
Productivity Kits
16 l/s
Cablair 10 mm
ErgoQIC 08
Yes
8202 0850 07
16 l/s 16 l/s
Cablair 10 mm Rubair 10 mm
ErgoQIC 08 ErgoQIC 10
Yes Yes
8202 0850 03 8202 0850 16
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 02
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 11
35 l/s
Turbo 13 mm
ErgoQIC 10
Yes
8202 0850 17
35 l/s 35 l/s
Turbo 13 mm Turbo 13 mm
ErgoQIC 10 ErgoQIC 10
No Yes
8202 0850 04 8202 0850 13
For small nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ08-C10
For small nutrunners with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C10 MIDI Optimizer F/RD EQ10-R10
For nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-C13
For nutrunners with 1/4" BSP air inlet MIDI Optimizer F/RD EQ10-C13-1/4
For nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-T13 MIDI Optimizer F/R EQ10-T13 MIDI Optimizer F/RD EQ10-T13
Pneumatic Nutrunners
For nutrunners with 1/2" BSP air inlet
Service Kits Model
General service kit
LTD61
4081 0397 90
Pneumatic Assembly Tools 59
Accessories
Straight Nutrunners
Optional Accessories Reaction bar Dimensions mm
& |}
& | }
L 250 200 500 400
LTD28
LTD38
4210 1798 00
4210 2134 00
LTD38 N55/R47 LTD48 LMD/LTD61 -13 -19
LMD/LTD61 -20
LMD/LTD61 -25
4210 2183 80
4210 2726 80
LMD/LTD61 -20
LMD/LTD61 -25
4210 2809 80
4210 2808 80
4210 2183 01
4210 2726 01
4210 2219 02 4210 2219 01
Mounting plate
Dimensions mm
Side mount
Center mount
LxW 90 x 40 120 x 70
LTD38
4210 1798 01
4210 2134 01
LxW 70 x 40 100 x 50 125 x 65
Flange mount
LTD28
LTD38 N55/R47 LTD48 LMD/LTD61 -13 -19
4210 1798 02
4210 2134 02 4210 2219 03
D 55
4210 2219 10
TwinSpin kit. Includes: 2 support handles, 2 mounting plates with corresponding splines , 2 handle attachments,
! { " { { % TwinSpin kit
LTD28 RE/RR LTD38 N55/R47-RE/RR LTD48 RE/RR LTD61 H100, H170, H230 a
Max CC-distancea
Min CC-distancea
Ordering No.
383 364 364 364
53 72 72 72
4210 4159 80 4210 4161 80 4210 4161 80 4210 4161 82
CC-distance = distance between center of spindles.
Pneumatic Nutrunners
Valve kits. (>
% Intended for tool type
Valve type
LTD28/38 RE LTD28 RR LTD48 RE LTD38/48 RR LTD61 H100, H170, H230
3-gate for non reversible 5-gate for reversible 3-gate for non reversible 5-gate for reversible 3-gate for non reversible
Ordering No.
4210 4162 80 4210 4163 80 4210 4166 80 4210 4167 80 4210 4166 80
Exhaust manifolds. Includes: & ! "
% Intended for tool type
LTD28 RR
60 Pneumatic Assembly Tools
Ordering No.
4210 4168 80
Introduction – Pistol Grip Nutrunners
An optimum combination of torque speed and weight With the LMP/LTP61 range of pistol grip nutrunners from Atlas Copco you get the highest possible torque and speed in relation to the weight of the tool. Fast, accurate and highly operator friendly, the tools are available in +
Fast and accurate In LTP/LMP61 tools the twin motor concept provides extremely fast rundown with good torque accuracy, even on soft joints. Operator friendly Our pistol grip nutrunners are comfortable to operate. The reaction bar eliminates reaction forces and the exhaust " " noise levels low. Single-handed operation combined with the low weight and perfectly bal " " ^K{\ and LTP61 nutrunners safe and comfortable to use.
Pneumatic Nutrunners
?! < ] eing able to loosen fasteners without changing tools saves time and effort and raises productivity.
Pneumatic Assembly Tools 61
Pistol Grip Nutrunners
Non Shut-off
The twin motor in the 61 series gives faster production and increased accuracy with a minimum of air consumption. Torque level on LMP models depends on the pressure of the air fed to the tool, higher pressure creates higher torque. z High torque accuracy. )! " ing easy. z Fast rundown motor saves time. z Extremely good torque output to weight ratio compared to single motor pistol grip nutrunners. z Available as both reversible and nonreversible models. z
Model
Bolt size mm
Square drive in
M6 M8 M8 M10 M12 M14 M16 M18 M20 M22 M24 M6 M8 M8 M10 M12 M14 M16 M18 M20 M22 M24 M30
Free speed r/min
Air conCS sumption at Length distance free speed mm mm l/s cfm
Air inlet thread Spline in type
Max torque at 6.3 bar Nm ft lb
Min torque at 3 bar Nm ft lb
3/8 3/8 1/2 1/2 1/2 1/2 3/4 3/4 3/4 1 1
13 30 40 58 100 170 230 350 500 700 900
10 22 30 43 75 125 170 260 370 520 665
6 14 14 27 60 100 130 200 300 400 500
4 10 10 20 45 75 95 145 220 295 365
1550 500 330 240 2200 1400 1000 650 450 350 260
1.0 1.0 1.2 1.3 3.0 3.0 3.0 3.9 3.9 4.5 4.5
2.2 2.2 2.6 2.9 6.6 6.6 6.6 8.6 8.6 9.9 9.9
210 210 210 230 223 223 223 260 260 305 282
18 18 18 21 29 29 29 31 31 34 34
11 11 11 11 20 20 20 20 20 20 20
23 23 23 23 42 42 42 42 42 42 42
1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8
1 1 1 2 3 3 3 4 4 5 5
8431 0245 56 8431 0245 49 8431 0245 64 8431 0245 31 8431 0803 05 8431 0803 12 8431 0803 19 8431 0803 26 8431 0803 33 8431 0803 40 8431 0803 47
3/8 3/8 1/2 1/2 1/2 1/2 3/4 3/4 3/4 1 1 1
10 22 30 40 100 170 230 350 500 700 900 1600
7 16 22 33 75 125 170 260 370 520 665 1180
5 10 14 20 60 100 130 200 300 400 500 900
4 7 10 15 45 75 95 145 220 295 365 660
860 380 250 180 2200 1400 1000 650 450 350 260 140
1.0 2.2 1.0 2.2 1.2 2.6 1.3 2.9 3.0 6.6 3.0 6.6 3.0 6.6 3.9 8.6 3.9 8.6 4.5 9.9 4.5 9.9 6.8 14.9
210 210 210 230 235 238 275 275 320 305 305 345
18 18 18 21 30 30 34 34 35 34 34 42
11 11 11 11 20 20 20 20 21 20 20 20
23 23 23 23 42 42 42 42 42 42 42 42
1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
1 1 1 2 3 3 3 4 4 5 5 9
8431 0245 85 8431 0245 77 8431 0245 91 8431 0245 70 8431 0804 04 8431 0804 11 8431 0804 18 8431 0804 25 8431 0804 32 8431 0804 39 8431 0804 46 8431 0804 53
a
Weight kg lb
Ordering No.
Non-reversible LMP24 H011-10 LMP24 H005-10 LMP24 H003-13 LMP24 H002-13 LMP61 H100-13 LMP61 H170-13 LMP61 H230-19 LMP61 H350-20 LMP61 H500-20 LMP61 H700-25 LMP61 H900-25
Reversible LMP24 HR011-10 LMP24 HR005-10 LMP24 HR003-13 LMP24 HR002-13 LMP61 HR100-13 LMP61 HR170-13 LMP61 HR230-19 LMP61 HR350-20 LMP61 HR500-20 LMP61 HR700-25 LMP61 HR900-25 LMP61 HR1500-25
eight excluding reaction bar. Recommended hose size 13 mm for hose length up to 5 m.
Pneumatic Nutrunners
a
62 Pneumatic Assembly Tools
NOTE Change over torque is around 4 of maximum torque on a given air pressure.
Shut-off
Pistol Grip Nutrunners
LTP61 models are equipped with twin motors and a shut-off valve to ensure that the tool shuts off when the preset torque level is reached. z Rundown is twice as fast as the LTP51. z High torque accuracy, non depending on air pressure feeded. z Extremely high torque output to weight ratio. z # ! both forward and reverse. z
Model
Bolt Square size drive mm in
Torque range at 6.3 bar Nm ft lb
Min torque Free at 3 bar speed Nm ft lb r/min
Air conAir sumption at inlet CS Weighta Length distance free speed thread Spline kg lb mm mm l/s cfm in type Ordering No.
45 70 85 145 220 280 300 700
3.0 6.6 3.0 6.6 3.0 6.6 3.9 8.6 3.9 8.6 4.5 9.9 4.5 9.9 6.8 14.5
223 223 223 260 260 305 282 323
29 29 29 31 31 34 32 42
20 20 20 20 20 20 20 20
42 42 42 42 42 42 42 42
3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
3 3 3 4 4 5 5 9
8431 0800 07 8431 0800 14 8431 0800 21 8431 0800 28 8431 0800 35 8431 0800 42 8431 0800 49 8431 0800 56
3.0 3.0 3.0 3.9 3.9 4.5 4.5 6.8 14.1 14.1 14.1
235 238 275 275 275 305 305 345 380 380 380
30 30 34 34 34 34 34 42 68 68 68
20 20 20 20 20 20 20 20 20 20 20
42 42 42 42 42 42 42 42 42 42 42
3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
3 3 3 4 4 5 5 9 8 8 8
8431 0801 08 8431 0801 15 8431 0801 22 8431 0801 29 8431 0801 36 8431 0801 43 8431 0801 50 8431 0801 57 8431 0801 64 8431 0801 71 8431 0801 78
Non reversible LTP61 H100-13 LTP61 H170-13 LTP61 H230-19 LTP61 H350-20 LTP61 H500-20 LTP61 H700-25 LTP61 H900-25 LTP61 H1500-25
M12 M14 M16 M18 M20 M22 M24 M30
1/2 1/2 3/4 3/4 3/4 1 1 1
55-100 95-170 125-230 190-350 275-500 360-650 480-870 850-1500
40-75 70-125 90-170 140-255 200-370 265-480 350-640 625-1100
35 1800 50 1100 60 820 105 520 160 360 207 280 220 210 516 115
Reversible
a
M12 1/2 55-100 M14 1/2 95-170 M16 3/4 125-230 M18 3/4 190-350 M20 3/4 275-500 M22 1 360-650 M24 1 480-870 M30 1 850-1500 M30 1 1/2 1050-1900 M36 1 1/2 1550-2800 M42 1 1/2 2100-3800
ithout reaction bar. Recommended hose size: 13 mm
40-75 45 35 1800 70-125 70 50 1100 90-170 85 60 820 140-255 145 105 520 200-370 220 160 360 265-480 280 207 280 350-640 300 220 210 625-1100 700 516 115 770-1400 800 590 90 1140-2060 1200 885 65 1540-2800 1600 1180 50
NOTE Change over torque is around 4 torque on a given air pressure.
6.6 6.6 6.6 8.6 8.6 9.9 9.9 14.5 31.0 31.0 31.0
of maximum
Pneumatic Nutrunners
LTP61 HR100-13 LTP61 HR170-13 LTP61 HR230-19 LTP61 HR350-20 LTP61 HR500-20 LTP61 HR700-25 LTP61 HR900-25 LTP61 HR1500-25 LTP61 HR1900-38 LTP61 HR2800-38 LTP61 HR3800-38
Pneumatic Assembly Tools 63
Pistol Grip Nutrunners
Shut-off
For prevailing applications z LTP61 PH is specially designed to handle prevailing applications, such as " % z Special gear gives a higher changeover torque. z Fast rundown motor handles most of the rundown before the slower but stronger tightening motor is used.
Model
Torque range at 6.3 bar Nm ft lb
Bolt Square size drive mm in
Min torque Free at 3 bar speed Nm ft lb r/min
Air conAir sumption at inlet CS Weighta Length distance free speed thread Spline kg lb mm mm l/s cfm in type Ordering No.
Non-reversible LTP61 PH100-13 LTP61 PH170-13 LTP61 PH230-19 LTP61 PH350-20 LTP61 PH500-20 LTP61 PH700-25 LTP61 PH900-25 LTP61 PH1500-25
M12 M14 M16 M18 M20 M22 M24 M30
1/2 1/2 3/4 3/4 3/4 1 1 1
60-110 100-180 130-240 210-370 300-520 400-680 500-900 900-1600
45-80 75-135 95-180 155-275 220-380 295-500 370-665 665-1180
45 70 90 150 200 280 350 650
33 52 66 110 150 205 260 480
700 440 320 200 140 100 80 45
3.0 6.6 3.0 6.6 3.0 6.6 3.9 8.6 3.9 8.6 4.5 9.9 4.5 9.9 6.8 14.9
223 223 223 260 260 305 282 323
34 34 34 34 34 34 34 42
20 20 20 20 20 20 20 20
42 42 42 42 42 42 42 42
3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
3 3 3 4 4 5 5 9
8431 0807 04 8431 0807 12 8431 0807 17 8431 0807 24 8431 0807 31 8431 0807 38 8431 0807 41 8431 0807 52
M22 M24 M30
1 1 1
400-680 500-900 900-1600
295-500 370-665 665-1180
280 205 350 260 650 480
100 80 45
4.5 9.9 4.5 9.9 6.8 14.9
305 305 345
34 34 42
20 20 20
42 42 42
3/8 3/8 3/8
5 8431 0807 55 5 8431 0807 62 9 8431 0807 68
500-900
370-665
350 260
80
4.8 10.6
305
34
20
42
3/8
5 8431 0807 81
Reversible LTP61 PHR700-25 LTP61 PHR900-25 LTP61 PHR1500-25
Reversible with Multi Torque unit LTP61 PHR900-25-MT M24
1
a
Pneumatic Nutrunners
ithout reaction bar. Recommended hose size 13 mm for hose length up to 5 m and 16 mm hose size for lenght 5-10 m.
64 Pneumatic Assembly Tools
NOTE Change over torque is around 10 of maximum torque on a given air pressure.
Pistol Grip Nutrunners
Shut-off LTP with Multi Torque Selector ^ ) possible to preset up to four different shut-off levels. z The Rotary dial mounted on the tool allows the operator to select different torque levels without changing the tool. z Ideal for situations where: Several different assembly opera % Multi-stage tightening operations are required. Several different torque settings are needed. z G tions for both forward and reverse. z
LTP61 HR100-13-MT LTP61 HR170-13-MT LTP61 HR230-19-MT LTP61 HR350-20-MT LTP61 HR500-20-MT LTP61 HR700-25-MT LTP61 HR900-25-MT LTP61 HR1500-25-MT
M12 M14 M16 M18 M20 M22 M24 M30
ithout reaction bar. Recommended hose size: 13 mm.
1/2 1/2 3/4 3/4 3/4 1 1 1
Torque range at 6.3 bar Nm ft lb
55-100 95-170 125-230 190-350 275-500 360-650 480-870 850-1500
40-75 70-125 90-170 140-255 200-370 265-480 350-640 625-1100
Min torque Free at 3 bar speed Nm ft lb r/min
Air conAir sumption at inlet CS Weighta Length distance free speed thread Spline kg lb mm mm l/s cfm in type Ordering No.
45 70 85 145 220 280 300 700
3.3 7.3 3.3 7.3 3.3 7.3 4.2 9.2 4.2 9.2 4.8 10.6 4.8 10.6 7.1 15.6
35 1800 50 1100 60 820 105 520 160 360 207 280 220 210 516 115
288 288 288 325 325 355 355 395
30 30 34 34 34 34 34 42
20 20 20 20 20 20 20 20
42 42 42 42 42 42 42 42
3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
3 3 3 4 4 5 5 9
8431 0806 02 8431 0806 09 8431 0806 16 8431 0806 23 8431 0806 30 8431 0806 33 8431 0806 37 8431 0806 44
NOTE Change over torque is around 4 of maximum torque on a given air pressure.
Pneumatic Nutrunners
a
Model
Bolt Square size drive mm in
Pneumatic Assembly Tools 65
Accessories
Pistol Grip Nutrunners
Productivity Kits
16 l/s
Cablair 10 mm
ErgoQIC 08
Yes
8202 0850 07
16 l/s 16 l/s
Cablair 10 mm Rubair 10 mm
ErgoQIC 08 ErgoQIC 10
Yes Yes
8202 0850 03 8202 0850 16
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 02
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 11
35 l/s
Turbo 13 mm
ErgoQIC 10
Yes
8202 0850 17
35 l/s 35 l/s
Turbo 13 mm Turbo 13 mm
ErgoQIC 10 ErgoQIC 10
No Yes
8202 0850 04 8202 0850 13
For small nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ08-C10
For small nutrunners with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C10 MIDI Optimizer F/RD EQ10-R10
For nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-C13
For nutrunners with 1/4" BSP air inlet MIDI Optimizer F/RD EQ10-C13-1/4
For nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-T13
For nutrunners with 1/2" BSP air inlet MIDI Optimizer F/R EQ10-T13 MIDI Optimizer F/RD EQ10-T13
Accessories Included For LMP24
For LMP/LTP61
)
) Protective cover is included
Optional Accessories For LMP24
For LMP/LTP61
Model
Ordering No.
Hose nipple Swivel attachment Exhaust hose Support handle for H/HR002 only Spindle extension
_ { for H/HR002 only _ ]j for H/HR011/005 only
for H/HR011/005 only 1/2 for H/HR011/005 only
9000 0247 00 4210 2249 80 4210 2053 00 4110 1355 82
{ { _ j { { _j j { ] { { _ j
Model
Ordering No.
Hose nipple Exhaust hose
9000 0242 00 4210 2201 00
Protective cover Standard LTP61 LTP 61 with MT unit
4210 4672 00 4210 4672 01
Multi torque selector LTP61 " @ { @ ] @
4210 4636 95
Multi torque selector LTP61
4250 1190 00 { ]\ j { ]_{ j
Shut-off override for LTP61 Swivelling type MultiFlex connector 3/8 SP Swivelling type MultiFlex ]j |K}
4210 3545 80 8202 1350 22
Model
Ordering No.
8202 1350 28
Protective cover
Pneumatic Nutrunners
Swivelling suspension yoke LMP/LTP61 Model
Mounting dia PH/H 100-13 PH/H 170-13 PH/H 230-19 PH/H 350-20 PH/H 500-20 PH/H 700-25 PH/H 900-25 Mounting dia HR 100-13 HR 170-13 HR 230-19
Ordering No.
54 mm 4210 3088 80
60 mm 4210 3088 84
66 Pneumatic Assembly Tools
Mounting dia 63.5 mm H 1900-38 H 2800-38 H 3800-38 Mounting dia 67 mm HR 350-20 HR 500-20 PHR/HR 700-25 PHR/HR 900-25 HR 1900-38 HR 2800-38 HR 3800-38
4210 3088 83
4210 3088 82
4210 3088 85
Model
Ordering No.
Mounting dia 83.5 mm PH/H 1500-25 PHR/HR 1500-25
4210 3088 81
Pistol Grip Nutrunners
Accessories
Reaction bars LMP/LTP 61 Square drive size mm/in
Spline dia mm
Steel bar Spline 1 Spline 2 Spline 3 Spline 4 Spline 5 Spline 6 Spline 8 Spline 9 Square steel bracket Spline 3 Spline 4 Spline 5 Spline 6 Spline 7 Spline 8 Spline 9 Triangular steel bracket Spline 2 Spline 3 Spline 6 Spline 6 Sliding drive reaction bar Spline 3 Spline 3 Spline 4 Spline 4 Spline 5 Spline 5 Spline 9 Spline 9 S-Type reaction bar Spline 3 Spline 4 Spline 5 Spline 6 Spline 8 Spline 9 L-Type aluminum bar Spline 3 Spline 4 Straight aluminum bar Spline 3 Extended sliding drive reaction bar Spline 5 Extended sliding tube reaction bar Spline 5 Bracket stepped Spline 1 Spline 2
CC distance mm
Ordering No.
Steel bar 268/36/18 270/35/10 400/56/12 500/62/15 500/62/15 560/80/15 500/150/20 500/85/20
4210 1798 01 4220 1903 00 4210 2219 80 4210 2183 80 4210 2726 80 4220 1200 01 4210 3899 03 4210 3899 80
100/50/12 125/65/16 125/65/16 200/100/15 250/150/20 250/160/20 150/85/20
4210 2219 03 4210 2183 01 4210 2726 01 4220 1200 00 4220 1445 00 4220 1972 91 4210 3899 01
73/72/14 82/80/15 112/109/15 150/145/20
4220 2137 02 4220 2137 03 4220 2137 06 4220 2137 16
1/2 3/4 3/4 3/4 1 1 1 1
70-120 70-120 76-126 82-218 80-125 82-218 80-130 80-280
4210 4481 83 4210 4481 63 4210 4481 84 4210 4616 84 4210 4481 85 4210 4616 85 4210 4481 89 4210 4616 89
110/18/12 120/22/15 130/25/15 125/25/15 200/65/20 160/40/20
4210 4480 03 4210 4480 04 4210 4480 05 4210 4480 06 4210 4480 08 4210 4480 09
266x300/29/15 144x150/42/15
4210 2219 08 4210 2183 08
L = 400
4210 2219 01
1
68-112
4210 4498 80
1
68-112
4210 4498 82
70/36/13 70/41/14
Square steel bracket
Triangular steel bracket
Sliding drive reaction bar
S-Type reaction bar
L-Type aluminum bar
Straight aluminum bar
4210 1798 02 4210 2134 02
Service Kits Extended sliding tube reaction bar Model
LMP24 LMP/LTP61
Trigger kit
4210 1934 91 4210 2190 91
General service kit
4081 0105 90 4081 0397 90
Bracket stepped
Pneumatic Assembly Tools 67
Pneumatic Nutrunners
Extended sliding drive reaction bar
Battery Assembly Tools
Contents
Page
Introduction ......................................... 69 BCP screwdriver, clutch type .............. 71 BCV nutrunner, clutch type ................. 71 Tensor STB nutrunner, transducerized type ............................ 74 Tensor SB nutrunner, transducerized type ............................ 79
Introduction – Battery Assembly Tools
True cordless freedom Atlas Copco s range of industrial battery assembly tools includes both shut-off and transduceri ed nutrunners and screwdrivers. They allow ma imum freedom of movement along the line and inside narrow or closed compartments. Tensor ST tools also offer advanced process control.
BCP screwdrivers – a pleasure to work with The BCP screwdriver is ideal for quality critical applications where flexibility is essential. The slim, well-balanced design and ergonomic pistol grip on the BCP screwdriver make it a pleasure to hold. Its compact size and Lithium-Ion batteries put it among the lightest battery screwdrivers on the market. BCP screwdrivers also offer variable speed and plenty of power, with torque levels ranging from 0.8 up to 12 Nm. All these ergonomic features make the BCP screwdriver the kind of tool you can work with all day long.
Tensor STB nutrunners – fast, light, transducerized battery tools Ergonomically designed Tensor STB pistol-grip (up to 12 Nm) and angle nutrunners (up to 150 Nm) are ideal for safety critical applications in cramped areas. No other battery powered tool can match Tensor STB’s unique fastening performance and advanced process control. Atlas Copco Industrial Radio Communication (IRC) enables the Tensor STB to be partnered with a Power Focus controller for accurate torque monitoring and full joint traceability. At a typical workstation, one Tensor STB tool can be used for several applications within the same torque range. Tensor SB nutrunners – transducerized battery tools The Tensor SB allows adjustable torque settings and has a transducer to ensure superior joint quality. A robust metal housing ensures that the Tensor SB will stand up to tough industrial environments. Also the battery is powerful, reliable and has no memory effect, which means increased uptime for your production.
Battery Assembly Tools
The main advantage of battery tools is their superior flexibility due to the absence of cables. This, in turn, improves % & sembly tools also contribute to improving safety in the workplace, since there are no air hoses or electric cables to become entangled or jammed. Also, in the automotive industry, for instance, there is no from air hoses or electric cables.
Battery Assembly Tools 69
Introduction – Clutch Type
Powerful, durable and highly operator friendly " 5 7% 5 : 7+ with superior ergonomics and operator feedback they offer higher producti +
& ; ] ] ● No product damage from cables or hoses ● No trip hazards from trailing cables ● No cable or hose management ● Speed setting functionality for the BCP ● Reversible battery pack
Power – high performance and durability ● Robust and industrial tool design ● Li-Ion battery technology for BCP: high power-to-weight.
Ergonomics – a pleasure to work with Reduced operator fatigue and work related health problems ● Light, compact and well-balanced design ● Operator feedback ●
BCP Tool key features L for status u
rushless motor and magnetic hall sensors for high durability
Slim and balanced design
and battery er option Colour rings for marking
Unrivalled clutch design for e cellent tor ue repeatability and low mean shift Two strong front lights
Battery Assembly Tools
Speed setting unit for regulating speed
Li- on batteries
BCV Tool key features
Shut-off clutch
Angle gear
L
front light
70 Battery Assembly Tools
everse button
rgonomic trigger
Li- on batteries
BCP
Screwdrivers – Clutch Type
BCP screwdrivers offer true cordless freedom and superior ergonomics for the operator, thus contributing to outstanding performance. ● Ergonomic, lightweight pistol-grip design. ● 7 brushless models offering variable speed with a speed setting unit. ● Torque range: 0.8-12 Nm. ●
Low speed models available.
●
Choice of two 18 V Li-Ion batteries: 1.3 Ah Flat Pack or 2.6 Ah Big Pack.
Model
BCP BL-2-I06 BCP BL-6-I06 BCP BL-8-I06 BCP BL-12-I06 BCP BL-2L-I06 BCP BL-6L-I06 BCP BL-12L-I06
Square drive in
1/4 1/4 1/4 1/4 1/4 1/4 1/4
Torque range Nm ft Ib
0.8-2.5 2.0-6.0 3.0-8.0 5.0-12.0 0.8-2.5 1.5-6.0 3.0-12.0
0.6-1.8 1.5-4.4 2.2-5.9 3.7-8.8 0.6-1.8 1.1-4.4 2.2-8.8
Speed range r/min
500-1550 300-1000 300-800 250-600 150-440 150-440 150-440
Weight (excl. battery) kg Ib
0.86 0.86 0.86 0.86 0.86 0.86 0.86
1.89 1.89 1.89 1.89 1.89 1.89 1.89
Length mm
Height mm
Ordering No.
200 200 200 200 200 200 200
188 188 188 188 188 188 188
8431 1273 00 8431 1273 10 8431 1273 20 8431 1273 30 8431 1273 50 8431 1273 60 8431 1273 40
-L stands for low speed models. NOTE: The tools are set at maximum speed at delivery. All pistol grip models have 1/4" female hexagon drive for bits with quick change chuck.
BCV
Nutrunners – Clutch Type
●
Robust yet ergonomic angle tool.
●
Torque range 1.5-45 Nm.
●
There are two Li-Ion batteries, 18 V and 36 V.
Check with your local Atlas Copco Tools representative regarding availability in your market.
Model
Square drive in
BCV BL-07L-06 BCV BL-07-I06-QC BCV BL-15-06 BCV BL-15-10 BCV BL-30-10 BCV BL-45-10
1/4 Hex 1/4 1/4 3/8 3/8 3/8
Torque range Nm ft Ib
1.5-7 1.1-5.16 1.5-7 1.1-5.16 5-15 3.68-11 5-15 3.68-11 10-30 7.37-22.12 20-45 14.7-33.2
Free speed r/min
120-360 400-880 200-480 200-480 100-300 50-180
Weight (excl. battery) kg Ib
1.17 1.17 1.17 1.17 1.54 1.65
2.58 2.58 2.58 2.58 3.39 3.64
Power W
Battery V
Ordering No.
340 830 970 970 1720 1490
18 18 18 18 36 36
8431 1275 07 8431 1276 07 8431 1275 15 8431 1276 15 8431 1275 30 8431 1275 45
Battery Assembly Tools 71
Battery Assembly Tools
BCV nutrunners are durable and reliable ~ % # "! " and handy tool for maximum operator comfort.
Accessories
BCP, BCV
Optional Accessories Batteries
Model
Current V
Electric charge Ah
j 18 36
%] 2.6 1.3
( ~ Li-Ion big pack Li-Ion (BVC only)
Weight kg Ib
%] 0.63 0.60
Charge time min
Ordering No.
]_ 70 70
{
_{\ j{ 4211 5426 83 4211 5426 87
%j 1.39 1.32
Chargers (only for 18V batteries)
Model
EU-contact UK-contact BR-contact US-contact
V / Hz
Input/Output V/A
230V / 50Hz 230V / 50Hz 230V / 60Hz 115V / 60Hz
18V / 1.8A 18V / 1.8A 18V / 1.8A 18V / 1.8A
Battery for BVC only Weight kg Ib
0.61 0.61 0.61 0.61
1.34 1.34 1.34 1.34
Ordering No.
4211 5428 80 4211 5428 81 4211 5428 83 4211 5428 84
Battery Flat pack
Cover protections Model
Ordering No.
Battery cover protection, Flat pack Battery cover protection, Big pack Tool cover protection (BCP only)
4211 5601 00 4211 5602 00 4211 5415 00
Colour rings Model
Ordering No.
Red Orange Green Blue White Purple Grey
Battery Big pack
4211 5461 02 4211 5461 03 4211 5461 04 4211 5461 05 4211 5461 06 4211 5461 07 4211 5461 08
Multicharger for BCV Model
Ordering No.
Multicharger 18V / 36V, all regions
4211 5424 85
Battery charger 18 V.
Miscellaneous Model
Ordering No.
Speed setting unit (BCP only) Speed setting unit (BCV only) Support handle Suspension bail Tool holder
4211 5462 80 4211 5462 81 4211 5421 80 4211 5600 00 4220 4335 80
Battery cover Flat pack
Battery Assembly Tools
Battery cover Big pack
Suspension bail Colour rings Tool cover
Support handle
72 Battery Assembly Tools
Tool holder
Speed setting unit
Introduction – Transducerized Type
Cordless freedom with full process control Tensor ST battery powered nutrunners offer the + # ++ tools have the capability to communicate with luetooth ;%& < 7" ++ process control.
& ];
●
No more cables and cable management No more damaged cables No product damage from cables
●
No trip hazards from trailing cables
●
●
Productivity – save time
Ergonomics ● Reduced operator fatigue and work related health problems ● Unhindered access ● Low weight – up to 20 % lighter than competing products ● Compact size
( Easy to set up and replace
● ● ●
Eliminate need for multiple operations
●
Up to 100% faster than competing products
STB Tool key features
# for battery use $$ standard
Same ST angle head spiral gear package Li- on battery package ● ●
V 2. Ah 0V 2. Ah
Signal lights for operator feedback ● ●
Tightening status atch
●
attery status Communication status
●
Tool events
●
tremely compact electronics within the tool handle
Battery Assembly Tools 73
Battery Assembly Tools
ST accessory bus
Nutrunners – Transducerized Type
Tensor STB-B
Tensor STB offers genuine ergonomic ~ " ! % ● Low tool weight and high spindle speed reduce cycle time. ● Freedom of movement in all working positions. ● Lightweight components help reduce operator fatigue. ● Torque range ETV: 2-150 Nm. ●
Torque range ETP: 2-12 Nm.
●
Tensor STB-B is also available with ETO and ETC models.
Square drive
Torque range
<
_ ]
2-10 4-15 5-20 6-30 6-30 12-40 15-50 15-70 20-100 30-150
2-7.5 3-11 4-14.5 4.5-22 4.5-22 9-29 10-37 10-50.7 15-72.5 22-109
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
2-10 4-15 5-20 6-30 12-40 15-50 15-70 20-100
2-7.5 3-11 4-14.5 4.5-22 9-29 10-37 10-50.7 15-72.5
2-10 4-15 5-20 6-30 6-30 12-40 15-50 15-70 20-100
2-7.5 3-11 4-14.5 4.5-22 4.5-22 9-29 10-37 10-50.7 15-72.5
Weight
Speed `
Weight
]
Length
CS Height
+
+
943 720 480 380 610 450 365 265 170 72
1.45 1.5 1.5 1.5 1.8 1.95 1.95 2.45 2.9 3.4
3.1 3.3 3.3 3.3 4 4.3 4.3 5.4 6.4 7.5
2.05 2.15 2.15 2.15 2.75 2.9 2.9 3.4 3.85 4.35
4.4 4.75 4.75 4.75 6.05 6.4 6.4 7.5 8.5 9.6
435.4 435.4 469.3 470.8 495.8 507.8 507.8 519.6 556.7 522.9
11 11 14 15.5 15.5 18 18 20 22.5 23.5
41 41 41.8 41.8 41.8 47.3 47.3 58 60.4 98.1
8433 3020 20 8433 3020 82 8433 3011 06 8433 3011 67 8433 3040 21 8433 3041 22 8433 3042 67 8433 3043 05 8433 3044 05 8433 3045 05
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
943 720 480 380 450 365 265 170
1.4 1.5 1.5 1.5 1.95 1.95 2.45 2.9
3.1 3.3 3.3 3.3 4.3 4.3 5.4 6.4
2 2.15 2.15 2.15 2.9 2.9 3.4 3.85
4.4 4.75 4.75 4.75 6.4 6.4 7.5 8.5
435.4 435.4 469.3 470.8 507.8 507.8 519.6 556.7
11 11 14 15.5 18 18 20 22.5
41 41 41.8 41.8 47.3 47.3 58 60.4
8433 3020 30 8433 3020 96 8433 3011 16 8433 3021 76 8433 3041 39 8433 3042 75 8433 3043 15 8433 3044 15
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
943 720 480 380 610 450 365 265 170
1.6 1.65 1.65 1.65 1.95 2.1 2.1 2.65 3.05
3.55 3.65 3.65 3.65 4.3 4.6 4.6 5.85 6.7
2.2 2.3 2.3 2.3 2.9 3.05 3.05 3.6 4
4.85 5.1 5.1 5.1 6.4 6.7 6.7 7.9 8.8
435.4 435.4 469.3 470.8 495.8 507.8 507.8 519.6 556.7
11 11 14 15.5 15.5 18 18 20 22.5
41 41 41.8 41.8 41.8 47.3 47.3 58 60.4
8433 3020 25 8433 3020 89 8433 3011 11 8433 3021 69 8433 3040 28 8433 3041 28 8433 3042 68 8433 3043 10 8433 3044 10
1.6 1.65 1.65 1.65 1.95 2.1 2.1 2.65 3.05
3.55 3.65 3.65 3.65 4.3 4.6 4.6 5.85 6.7
2.2 2.3 2.3 2.3 2.9 3.05 3.05 3.6 4
4.85 5.1 5.1 5.1 6.4 6.7 6.7 7.9 8.8
435.4 435.4 469.3 470.8 495.8 507.8 507.8 519.6 556.7
11 11 14 15.5 15.5 18 18 20 22.5
41 41 41.8 41.8 41.8 47.3 47.3 58 60.4
8433 3020 35 8433 3020 99 8433 3011 21 8433 3021 79 8433 3040 38 8433 304148 8433 3042 78 8433 3043 20 8433 3044 20
1.55 1.55
3.4 3.4
216 216
{ {
208 208
8433 3120 25 8433 3121 35
Right-angle standard models ETV STB33-10-10-B ETV STB33-15-10-B ETV STB33-20-10-B ETV STB33-30-10-B ETV STB63-30-10-B ETV STB63-40-10-B ETV STB63-50-10-B ETV STB63-70-13-B ETV STB63-100-13-B ETV STB63-150-13-TM-B
3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2
Right-angle ball retainer models ETV STB33-10-B10-B ETV STB33-15-B10-B ETV STB33-20-B10-B ETV STB33-30-B10-B ETV STB63-40-B10-B ETV STB63-50-B10-B ETV STB63-70-B13-B ETV STB63-100-B13-B
3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2
Right-angle barcode reader models ETV STB33-10-10-BCR-B ETV STB33-15-10-BCR-B ETV STB33-20-10-BCR-B ETV STB33-30-10-BCR-B ETV STB63-30-10-BCR-B ETV STB63-40-10-BCR-B ETV STB63-50-10-BCR-B ETV STB63-70-13-BCR-B ETV STB63-100-13-BCR-B
3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2
Battery Assembly Tools
Right-angle with ball retainer and barcode reader models ETV STB33-10-B10-BCR-B ETV STB33-15-B10-BCR-B ETV STB33-20-B10-BCR-B ETV STB33-30-B10-BCR-B ETV STB63-30-B10-BCR-B ETV STB63-40-B10-BCR-B ETV STB63-50-B10-BCR-B ETV STB63-70-B13-BCR-B ETV STB63-100-B13-BCR-B
3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2
2-10 4-15 5-20 6-30 6-30 12-40 15-50 15-70 20-100
2-7.5 3-11 4-14.5 4.5-22 4.5-22 9-29 10-37 10-50.7 15-72.5
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
943 720 480 380 610 450 365 265 170
3/8 3/8
2-6 4-12
2-4 3-9
Li-Io 18 V Li-Io 18 V
1500 750
Pistol-grip standard models ETP STB33-06-10-B ETP STB33-12-10-B
| Z <* ETP STB33-06-I06-B ETP STB33-12-I06-B
1/4 1/4
0.95 2.1 0.95 2.1
2-6 4-12
2-4 3-9
Li-Io 18 V Li-Io 18 V
1500 750
0.95 2.1 0.95 2.1
1.55 1.55
3.4 3.4
216 216
{ {
208 208
8433 3120 37 8433 3121 48
2-6 4-12
2-4 3-9
Li-Io 18 V Li-Io 18 V
1500 750
1.1 1.1
2.45 2.45
1.7 1.7
3.75 3.75
216 216
{ {
235 235
8433 3120 28 8433 3121 38
Li-Io 18 V Li-Io 18 V
1500 750
1.1 1.1
2.45 2.45
1.7 1.7
3.75 3.75
216 216
{ {
235 235
8433 3120 38 8433 3121 58
Pistol-grip barcode reader models ETP STB33-06-10-BCR-B ETP STB33-12-10-BCR-B
3/8 3/8
| Z <* * ETP STB33-06-I06-BCR-B ETP STB33-12-I06-BCR-B
1/4 1/4
74 Battery Assembly Tools
2-6 4-12
2-4 3-9
Tensor STB-W
Nutrunners – Transducerized Type
Tensor STB offers genuine ergonomic ~ " ! % ● Low tool weight and high spindle speed reduce cycle time. ● Freedom of movement in all working positions. ● Lightweight components help reduce operator fatigue. ● Torque range ETV: 2-100 Nm. ● Torque range ETP: 2-12 Nm. ●
Supports 2.4 and 5.0 Ghz.
Square drive
Torque range
Speed Weight ` +
<
_ ]
3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2
2-10 4-15 5-20 6-30 6-30 12-40 15-50 15-70 20-100
2-7.5 3-11 4-14.5 4.5-22 4.5-22 9-29 10-37 10-50.7 15-72.5
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
943 720 480 380 610 450 365 265 170
1.45 1.5 1.5 1.5 1.8 1.95 1.95 2.45 2.9
3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2
2-10 4-15 5-20 6-30 12-40 15-50 15-70 20-100
2-7.5 3-11 4-14.5 4.5-22 9-29 10-37 10-50.7 15-72.5
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
943 720 480 380 450 365 265 170
2-10 5-20 6-30 12-40 15-50 15-70 20-100
2-7.5 4-14.5 4.5-22 9-29 10-37 10-50.7 15-72.5
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
Weight
]
Length CS Height
+
3.1 3.3 3.3 3.3 4 4.3 4.3 5.4 6.4
2.05 2.15 2.15 2.15 2.75 2.9 2.9 3.4 3.85
4.4 4.75 4.75 4.75 6.05 6.4 6.4 7.5 8.5
435.4 435.4 469.3 470.8 495.8 507.8 507.8 519.6 556.7
11 11 14 15.5 15.5 18 18 20 22.5
41 41 41.8 41.8 41.8 47.3 47.3 58 60.4
8433 3019 00 8433 3019 08 8433 3019 20 8433 3019 28 8433 3019 42 8433 3019 50 8433 3019 58 8433 3019 66 8433 3019 74
1.4 1.5 1.5 1.5 1.95 1.95 2.45 2.9
3.1 3.3 3.3 3.3 4.3 4.3 5.4 6.4
2 2.15 2.15 2.15 2.9 2.9 3.4 3.85
4.4 4.75 4.75 4.75 6.4 6.4 7.5 8.5
435.4 435.4 469.3 470.8 507.8 507.8 519.6 556.7
11 11 14 15.5 18 18 20 22.5
41 41 41.8 41.8 47.3 47.3 58 60.4
8433 3019 04 8433 3019 16 8433 3019 24 8433 3019 32 8433 3019 54 8433 3019 62 8433 3019 70 8433 3019 78
943 480 380 450 365 265 170
1.6 1.65 1.65 2.1 2.1 2.65 3.05
3.55 3.65 3.65 4.6 4.6 5.85 6.7
2.2 2.3 2.3 3.05 3.05 3.6 4
4.85 5.1 5.1 6.7 6.7 7.9 8.8
435.4 469.3 470.8 507.8 507.8 519.6 556.7
11 14 15.5 18 18 20 22.5
41 41.8 41.8 47.3 47.3 58 60.4
8433 3019 02 8433 3019 22 8433 3019 44 8433 3019 52 8433 3019 60 8433 3019 68 8433 3019 76
943 720 480 380 610 365 265 170
1.6 1.65 1.65 1.65 1.95 2.1 2.65 3.05
3.55 3.65 3.65 3.65 4.3 4.6 5.85 6.7
2.2 2.3 2.3 2.3 2.9 3.05 3.6 4
4.85 5.1 5.1 5.1 6.4 6.7 7.9 8.8
435.4 435.4 469.3 470.8 495.8 507.8 519.6 556.7
11 11 14 15.5 15.5 18 20 22.5
41 41 41.8 41.8 41.8 47.3 58 60.4
8433 3019 06 8433 3019 18 8433 3019 26 8433 3019 34 8433 3019 48 8433 3019 64 8433 3019 72 8433 3019 80
Li-Io 18 V 1500 Li-Io 18 V 750
0.95 0.95
2.1 2.1
1.55 3.4 1.55 3.4
216 216
{ {
208 208
8433 3019 82 8433 3019 90
Right-angle standard models ETV STB33-10-10-W ETV STB33-15-10-W ETV STB33-20-10-W ETV STB33-30-10-W ETV STB63-30-10-W ETV STB63-40-10-W ETV STB63-50-10-W ETV STB63-70-13-W ETV STB63-100-13-W
Right-angle ball retainer models ETV STB33-10-B10-W ETV STB33-15-B10-W ETV STB33-20-B10-W ETV STB33-30-B10-W ETV STB63-40-B10-W ETV STB63-50-B10-W ETV STB63-70-B13-W ETV STB63-100-B13-W
Right-angle barcode reader models ETV STB33-10-10-BCR-W ETV STB33-20-10-BCR-W ETV STB33-30-10-BCR-W ETV STB63-40-10-BCR-W ETV STB63-50-10-BCR-W ETV STB63-70-13-BCR-W ETV STB63-100-13-BCR-W
3/8 3/8 3/8 3/8 3/8 1/2 1/2
ETV STB33-10-B10-BCR-W ETV STB33-15-B10-BCR-W ETV STB33-20-B10-BCR-W ETV STB33-30-B10-BCR-W ETV STB63-30-B10-BCR-W ETV STB63-50-B10-BCR-W ETV STB63-70-B13-BCR-W ETV STB63-100-B13-BCR-W
3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2
2-10 4-15 5-20 6-30 6-30 15-50 15-70 20-100
2-7.5 3-11 4-14.5 4.5-22 4.5-22 10-37 10-50.7 15-72.5
3/8 3/8
2-6 4-12
2-4 3-9
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
Pistol-grip standard models ETP STB33-06-10-W ETP STB33-12-10-W
| Z <* ETP STB33-06-I06-W ETP STB33-12-I06-W
1/4 1/4
2-6 4-12
2-4 3-9
Li-Io 18 V 1500 Li-Io 18 V 750
0.95 0.95
2.1 2.1
1.55 3.4 1.55 3.4
216 216
{ {
208 208
8433 3019 86 8433 3019 94
2-6 4-12
2-4 3-9
Li-Io 18 V 1500 Li-Io 18 V 750
1.1 1.1
2.45 2.45
1.7 1.7
216 216
{ {
235 235
8433 3019 84 8433 3019 92
Pistol-grip barcode reader models ETP STB33-06-10-BCR-W ETP STB33-12-10-BCR-W
3/8 3/8
| Z <* * ETP STB33-06-I06-BCR-W ETP STB33-12-I06-BCR-W
3.75 3.75
1/4 1/4
2-6 4-12
2-4 3-9
Li-Io 18 V 1500 Li-Io 18 V 750
1.1 1.1
2.45 2.45
1.7 1.7
3.75 3.75
216 216
{ {
235 235
8433 3019 88 8433 3019 96
1/4
4-12
3-9
Li-Io 18 V
1.1
2.45
1.7
3.75
216
{
235
8433 3019 91
Pistol-grip with P-Set selector ETP STB33-12-10-SEL-W
750
Battery Assembly Tools 75
Battery Assembly Tools
Right-angle with ball retainer and barcode reader models
Tensor STB Crowfoot
ETC STB
In-Line crowfoot tools
Dimensions
Torque range
<
ETC STB63-18-10-LI3 ETC STB63-20-12-LI3 ETC STB63-28-12-LI3
4-18 6-23 7-28
3-13 4-17 5-20
Speed Weight Length ` +
470 226 226
2.7 2.7 2.7
5.9 5.9 5.9
646 676 647
A/F A B C D
E
10 12 12
59.2 54.3 71
34 34 34
15 12.5 36.7 10 15 51.9 15 12.5 45.5
F
G H R
82 102 94
35 35 35
22 10 8433 2316 04 31 14.5 8433 2316 10 30 13 8433 2316 07
Offset crowfoot tools
Dimensions
AF
H
G
R
B
A
C
D E F
Battery Assembly Tools
F1
Torque range Speed < `
+
ETC STB63-18-10-LO3 ETC STB63-20-13-LO5 ETC STB63-28-12-LO5 ETC STB63-40-14-LO3 ETC STB63-40-3/8-LO3 ETC STB63-50-16-LO3
5-18 5-23 6-28 8-44 8-40 12-64
2.3 2.6 2.9 2.8 3 3.4
5.1 5.7 6.4 6.2 6.6 7.5
76 Battery Assembly Tools
4-13 4-17 5-20 6-32 6-29 8-47
610 610 465 375 375 265
Weight
Length A/F A B C D E
564 657 656 620 609 635
10 13 12 14 3/8 16
60.3 58.5 69.5 69.5 90.3 78.3
15 10 15 18 36 24
14.6 71.6 62 24.8 18.2 27
32.8 93.6 84 46.8 40.2 51
F G H R
42.8 57.8 36.5 108.1 128.6 44 97 117.5 44 61.3 81.8 44 50.5 71 44 66 88.5 48
22 31 30 31 29 30
F1
10 61.1 14.5 130.1 13 119 14.5 83.3 10.3 72.5 15 90
8433 2315 02 8433 2315 08 8433 2315 05 8433 2315 11 8433 2315 17 8433 2315 20
ETO STB
Tensor STB Tube Nut
In-Line tube nut tools
Dimensions R
R1
Torque range Speed Weight Length A/F A B C D < ` +
ETO STB63-8-8-LI3 ETO STB63-12-8-LI3 ETO STB63-15-10-LI3
3-8 2-6 4-12 3-9 4-15 3-11
945 723 589
2.6 5.7 2.6 5.7 2.6 5.7
622 628 629
8 8 10
32 32 32
E F
11 12.3 22.7 21.6 10 13 27.3 25.4 12 11 27.9 26.1
60 66 68
G H J R1 R
33.5 33.5 33.5
29 31 32
6 7 8
7.8 10 8433 2316 46 9.8 11.5 8433 2316 49 10.3 14 8433 2316 55
Offset tube nut tools
Dimensions
G
H
AF
R
R1
A
C
D E F
Torque range Speed Weight Length A/F A B C D < ` +
E F
G H J R1 R F1
ETO STB33 ETO STB33-12-10-LO5 3-12 2-9 ETO STB33-15-10-LO3 4-14 3-10
480 480
2.3 5.1 2.3 5.1
596 560
10 62 10 42.7 60.9 70.7 85.7 36.5 10 63.3 12 7 25.1 34.9 49.9 36.5
31 31
7 7
610 610 265 465 265 265 265
2.6 2.4 3.8 2.8 3.6 3.6 3.6
634 589 647 611 675 628 638
12 12 13 13 17 17 21
38 38 40 50 50 59 59
8 8 10.4 10.4 12 14 16
9.8 11.5 89 8433 2315 59 9.8 11.5 53.2 8433 2315 56
ETO STB63 ETO STB63-18-12-LO5 ETO STB63-20-12-LO3 ETO STB63-30-13-LO5 ETO STB63-28-13-LO3 ETO STB63-40-17-LO5 ETO STB63-50-17-LO3 ETO STB63-50-21-LO3
4-18 5-20 10-33 6-28 10-50 11-60 11-55
3-13 3-15 7-24 4-21 7-37 8-44 8-40
5.7 5.3 8.4 6.2 7.9 7.9 7.9
62 64 72.5 65 80.5 77.8 73.8
11 14 18 11 18 18 12
51 7 53.3 12.8 66.8 11.1 18
73 29 75.3 36.8 90.8 42.4 49.2
84.9 40.2 87.7 51.8 105.8 59.6 69.3
105.4 60.7 108.2 74.3 128.3 85.6 96.8
44 44 44 48 48 62.5 62.5
11.9 11.2 12.4 15 15 17.2 20.1
15 14 25 31 31 32 32
107 62.2 109.7 75.8 129.8 90.9 100.6
8433 2315 68 8433 2315 65 8433 2315 74 8433 2315 77 8433 2315 80 8433 2315 83 8433 2315 86
Battery Assembly Tools 77
Battery Assembly Tools
F1
Accessories
Tensor STB
Optional Accessories Controller software
Controller hardware Model
Ordering No.
Power Focus 4000 W 10 PF 4000-G-HW PF 4000-C-HW PF 4000-G-DN- HW PF 4000-C-DN-HW PF 4000-G-FLN-HW PF 4000-C-FLN-HW PF 4000-G-PB-HW PF 4000-C-PB-HW PF 4000-G-CC-HW PF 4000-C-CC-HW PF 4000-G-IB-HW PF 4000-C-IB-HW PF 4000-G-MB-HW PF 4000-C-MB-HW PF 4000-G-PN-HW PF 4000-C-PN-HW PF 4000-G-EIP-HW PF 4000-C-EIP-HW
8433 7100 00 8433 7100 05 8433 7140 00 8433 7140 05 8433 7141 00 8433 7141 05 8433 7142 00 8433 7142 05 8433 7143 00 8433 7143 05 8433 7145 00 8433 7145 05 8433 7147 00 8433 7147 05 8433 7148 00 8433 7148 05 8433 7149 00 8433 7149 05
Controller software
Ordering No.
RBU-Bronze RBU-Silver RBU-Gold
8433 0010 10 8433 0015 20 8433 0020 20
Chargers Chargers
18 V 18 V 18 V 18 V 30 V 30 V 30 V 30 V
Voltage
8433 6500 00 8433 6500 02 8433 6500 04 8433 6500 06 8433 6500 08 8433 6500 10 8433 6500 12 8433 6500 14 8433 6500 16 8433 6500 18 8433 6500 20 8433 6500 22 8433 6500 24 8433 6500 26 8433 6500 28 8433 6500 30
*) IRC Focus Communication kit is not needed. The IRC Focus is specially designed for the Tensor STB. (G$ G integrated inside the IRC Focus. The IRC Focus has all the features of a Power Focus, with the exception that it cannot be used with cabled tools. IRC FOCUS it's only available for Bluetooth tools.
ToolsTalk PF No. of users
Ordering No.
Basic version W 7 1-user license 5-user license 10-user license Plant license
8092 1183 01 8092 1183 05 8092 1183 10 8092 1183 99
Basic version W 10
Battery Assembly Tools
1-user license 5-user license 10-user license Plant license
8092 1190 01 8092 1190 05 8092 1190 10 8092 1190 99
Upgrade from W 7 to W 10 1-user license 5-user license 10-user license Plant license
Ordering No.
Stacklight SL-0
Battery – Li-Io
IRC Focus W 10 Bluetooth* IRC FOCUS-B-G-HW IRC FOCUS-B-C-HW IRC FOCUS-B-G-DN-HW IRC FOCUS-B-C-DN-HW IRC FOCUS-B-G-FLN-HW IRC FOCUS-B-C-FLN-HW IRC FOCUS-B-G-PB-HW IRC FOCUS-B-C-PB-HW IRC FOCUS-B-G-IB-HW IRC FOCUS-B-C-IB-HW IRC FOCUS-B-G-MB-HW IRC FOCUS-B-C-MB-HW IRC FOCUS-B-G-PN-HW IRC FOCUS-B-C-PN-HW IRC FOCUS-B-G-EIP-HW IRC FOCUS-B-C-EIP-HW
Region
230V/50Hz EU 4211 5428 80 230V/50Hz UK 4211 5428 81 115V/60Hz US/JPN 4211 5428 84 230V/60V BRA 4211 5428 83 230V/50Hz EU 4211 5424 80 230V/50Hz UK 4211 5424 81 120V/60Hz US/JPN 4211 5424 84 230V/60V BRA 4211 5424 83
Voltage
18 V 30 V
Capacity
Weight kg
Ordering No.
2.6 Ah 2.6 Ah
0.60 0.85
4211 5426 83 4211 5426 86
Accessories for IRC and Power Focus 4000 controller
perator panel advanced
Ordering No.
Operator panel advanced Stacklight ESL04 Selector 4
8433 0565 00 8433 0570 13 8433 0610 04
Tool accessories Ordering No.
ETV STB33 (10/15/20/30 Nm models) ETV STB63 (30/40/50 Nm models) Barcode scanner Parameter set selector I/O Device module Adjustable headlights Lever trigger 135 Lever trigger on top Front button Scanner protective cover
Selector
8433 0615 10 8433 0616 05 8433 0617 12 4220 3292 94 4220 3311 90 4220 3186 90 4220 3184 90 4220 2761 10
ETV STB63 (70/100 Nm models) Barcode scanner Parameter set selector I/O Device module Adjustable headlights Lever trigger 135 Lever trigger on top Front button
8433 0615 20 8433 0616 15 8433 0617 22 4220 3292 95 4220 3311 91 4220 3186 91 4220 3184 91
Tool holder
ETP STB33 (06/12 Nm models) Barcode scanner Parameter set selector Scanner protective cover
4220 3507 90 4220 3507 81 4220 2761 10
8092 1190 31 8092 1190 35 8092 1190 40 8092 1190 49
Lever trigger top
Lever trigger deg.
Com kit Ordering No.
Com kit (minimum PF SW 7.5) Com kit IRC-B (Bluetooth)
8433 3900 20
Com kit IRC-W (W-LAN)
8433 3900 35
NOTE: Kit includes: Serial port adapter, I/O cable, 3 m serial cable and power cable.
78 Battery Assembly Tools
arcode scanner
arameter set selector
Adjustable headlights
ront trigger button
Tensor SB-B
Nutrunners – Transducerized Type
Tensor SB is Atlas Copco’s response to customers who demand a truly superior industrial battery nutrunner. This userfriendly tool is characterized by a combination of quality in every tightening, operator mobility and long-lasting durability. Together these advantages give Tensor SB a unique position on the market. ● Low tool weight and high spindle speed increases productivity. ● Durable metal housing. ●
Freedom of working freely in any position.
● ●
Torque range ETV: 2-100 Nm. Torque range ETP: 2-12 Nm.
●
Connects through Bluetooth.
Square drive
<
_ ]
3/8 3/8 3/8 3/8 3/8 1/2 1/2
2-10 4-15 6-30 12-40 15-50 15-70 20-100
2-7.5 3-11 4.5-22 9-29 10-37 10-50.7 15-72.5
Li-Io 18 V Li-Io 18 V Li-Io 18 V Li-Io 30 V Li-Io 30 V Li-Io 30 V Li-Io 30 V
975 720 380 450 360 265 170
1.3 1.3 1.6 1.85 1.85 2.9 3
1/4
4-12
3-9
Li-Io 18 V
750
0.95 2.1
Torque range
Free speed Weight ` +
Weight
]
Length CS Height
+
1.9 1.9 2.2 2.8 2.8 3.85 3.95
4.2 4.2 4.85 6.15 6.15 8.45 8.7
455 455 471 508 508 533 557
14 14 15.5 18 18 20 22.5
42 42 42 47.5 47.5 58 60.5
8433 3031 20 8433 3031 82 8433 3031 66 8433 3031 23 8433 3031 67 8433 3031 05 8433 3031 10
1.6
3.55
216
{
208
8433 3031 49
Angle ETV SB33-10-10-B ETV SB33-15-10-B ETV SB33-30-10-B ETV SB63-40-10-B ETV SB63-50-10-B ETV SB63-70-13-B ETV SB63-100-13-B
2.9 2.9 3.55 4.1 4.1 6.4 6.6
Pistol ETP SB33-12-I06-B
Optional Accessories
Com kit
Controller hardware
PF 4000-G-HW PF 4000-C-HW
8433 7100 00 8433 7100 05
IRC Focus W 07 Bluetooth* IRC FOCUS-B-G-HW IRC FOCUS-B-C-HW
8433 6500 00 8433 6500 02
*) IRC Focus Communication kit is not needed.
ToolsTalk Power Focus <
1-user license
8092 1190 01
Battery – Li-Io
18 V 30 V
Com kit IRC-B (Bluetooth)
8433 3900 20
NOTE: Kit includes: Serial port adapter, I/O cable, 3 m serial cable and power cable.
Controller software <
RBU SB
8433 0081 00
Battery Big pack
Basic version W 10
%
Com kit (minimum PF SW 7.5)
Power Focus 4000 W 10
]
Weight +
2.6 Ah 2.6 Ah
0.60 0.85
4211 5426 83 4211 5426 86
Chargers *
18 V 18 V 18 V 18 V 30 V 30 V 30 V 30 V
%
?
230V/50Hz EU 4211 5428 80 230V/50Hz UK 4211 5428 81 115V/60Hz US/JPN 4211 5428 84 230V/60V BRA 4211 5428 83 230V/50Hz EU 4211 5424 80 230V/50Hz UK 4211 5424 81 120V/60Hz US/JPN 4211 5424 84 230V/60V BRA 4211 5424 83
Battery charger 18 V.
Battery Assembly Tools 79
Battery Assembly Tools
Electric Assembly Tools and Systems
Contents
Page
Introduction .......................................... 81 Product safety...................................... 82 Screwdrivers 83 EBL ...................................................... 84 MicroTorque ......................................... 86 Tensor ES ............................................ 90 Tensor DL ............................................ 91 Tensor SL ............................................ 92 Tensor SR ............................................ 93 Nutrunners 97 Tensor ES ............................................ 99 Tensor DS .......................................... 100 Tensor ST .......................................... 105 Tensor SR ...........................................113 Tensor STR.........................................114 Controllers and software 121 Power Focus 600............................... 122 DS/DL drive ....................................... 124 Power Focus 4000............................. 125 Programming software ...................... 127 Quality Integrated Fastening 128 Station hardware ............................... 131 Station software ................................. 133
Introduction – Electric Assembly Tools and Systems
Highest productivity with lowest life-cycle cost tlas Copco supplies a co prehensive range of high productivity asse bly tools ith intelligent controllers and a sharp focus on ergono ics. ur any product lines ere developed to eet all your tightening needs and give you lo est life cycle cost. roducts range fro lo tor ue icroTor ue tools provid ing . c of tor ue to high tor ue Tensor ST tools offering up to .
MicroTorque Ultra low torque screwdriver Ultra low torque intelligent screwdrivers that ensure joint integrity in high volume consumer applications and high value critical products. Power Focus 4000 controller The Power Focus is the market-leading controller for handheld tools and has the % K! < cus is a modular range of controllers with ~ production infrastructure. The Power Focus 4000 controls tools in the Tensor ST, STB, DS, SL and ETX family. The Power Focus 4002 controls Tensor SL tools.
Tensor Tools The Tensor tool range covers all assembly requirements for safety critical and quality critical applications. Tensor ES: Quality critical applications with high demands on productivity, ergo "% Tensor SL: Safety-critical low torque tools for small screw applications. It offers compact screwdriver ergonomics with trace " %
Tensor STR, SR: The latest generation of Tensor tools where ergonomics and productivity are taken to a new level. Tensor DS: Quality critical applications where demands on accuracy and ergonomics are high. Tensor DL: Quality critical applications with high demands on quality assurance. Tensor STB: The battery version of Tensor ST for safety critical applications.
Tensor ST: The second generation of Tensor tools was developed with the focus on reducing tool weight and increasing productivity. Tensor ST has an internal bus connection for intelligent accessories such as a barcode reader and P-selector switch.
Power Focus 600 controller The Power Focus 600 is compatible with the Tensor ES tools and is the perfect choice for quality critical assembly. It comes in one single hardware version regardless of which tool model or functionality level is used. Its powerful industrial design gives a reliable process that will speed up your tightening operations. DS/DL controller The DS/DL system offers a quick and easy route to improved process monitoring in your assembly operations. With a range of alternative drives, you can choose the functionality best suited for your operations. The DS drive runs Ten ') & & or Advanced version. The DL drive runs Tensor DL tools and is available as Basic or Advanced models.
Electric Assembly Tools and Assembly Systems 81
Electric Assembly Tools and Assembly Systems
EBL Screwdriver Low voltage, brushless screwdriver for demanding applications, with shut-off clutch for high fastening precision, time after time.
Product Safety Safety guidelines
At Atlas Copco we want you to operate our tools safely. Always read and follow all operating and safety instructions, and comply with local safety regulations. There is a range of accessories for Atlas Copco tools. They are intended to reduce the risk of injury during certain assembly processes.
HOW TO MAKE TOOL OPERATION SAFER
1 Entanglement hazard z Hands and other objects (long hair, necklaces etc.) can get entangled with the rotating drive, causing "% z Do not use gloves. z Never hold the drive, sock ! hands.
Electric Assembly Tools and Assembly Systems
2 Hold the tool correctly z Keep hands and other objects (long hair, necklace, etc.) away from the rotating drive, socket or % z Hold the tool correctly with one hand on the handle of the tool and the other hand on the top of the angle head.
3 Supported extensions z ( with your hand while it is rotating. If you need " in order to locate the socket quickly and accurately, use an accessory to reduce the risk of entanglement.
5 Reaction bar z When a reaction bar is used, keep hands away from the reaction bar while tightening a joint, otherwise hands may get squeezed.
Open end tools " the open end of a tool, even if a dual action trigger is used. z To avoid accidents, to activate the tool, both triggers must be pressed within 500 ms. z
7 Angle nutrunners with reaction bar z Use reaction bar at high torque. For soft joints, a reaction bar should be used at >60 Nm.
Other advantages are: - Longer life for angle gear. - More uniform tightening results.
4 Use goggles z Always use goggles to protect your eyes from objects " ~ into your face.
82 Electric Assembly Tools and Assembly Systems
z
Screwdrivers Consider using a support handle or support arms, particularly for straight versions and for torques of 6 Nm and upwards.
Introduction – Electric Screwdrivers
If you’re looking for quality, you’ve found it Atlas Copco supplies a complete range of advanced electric screwdrivers to match your needs. f it s cuttingedge ergonomics you want, true reliability, or long-life, low maintenance motors, we have them. Models range from L and MicroTor ue low-tor ue tools up to Tensor tools with tor ues of up 20 m. They all have one thing in common uality.
MicroTorque Whether you are manufacturing highvalue consumer goods or sensitive electronics, with torques starting at 0.5 Ncm, MicroTorque electric screwdrivers are designed to perform consistently and precisely, time after time. The MicroTorque screwdriver system is available in two different versions. The MicroTorque Focus 400 controller ! Digitork screwdrivers. The system provides precision tightening with clear operator feedback, is ergonomic and easy to set up. The MicroTorque G4 controller is ! J ! Digitork screwdrivers. The system provides precision tightening and is capable of handling even the most demanding low torque applications. Tensor SR tools ?)' )G " fast, compact and easy to operate. They feature an easy-to-configure function button and front LED´s for clear operator feedback. With a push-to-start mechanism and an integrated front guide light, STR straight tools are suitable for both hand-held and
Tensor DL Optimized for small screw assembly, Tensor DL non-transducerized screwdrivers are available in straight, right angle and pistol grip versions. There are
also Tensor DL straight screwdrivers for
% # good ergonomic designs and brushless motors offering low maintenance costs. Tensor SL Tensor SL transducerized screwdrivers are available in straight, right angle and pistol grip versions, with a straight model
" and compact. All the tools offer high power-to-weight ratios, good ergonomic designs and clear operator feedback via LED’s lights and buzzers (depending on the model). Tensor ES Tensor ES transducerized screwdrivers for quality critical applications are available in straight and right angle versions. All models have a sealed design for robustness and offer high productivity with improved ergonomics.
'\ # ! Atlas Copco offers ESD certified tools in the standard range of screwdriver models most frequently used in the % ?)' means a guarantee against damage of electronic components by an uncontrolled electrostatic discharge (ESD) from the tools. Conformity to the requirements of IEC 61340-5-1 standard proposal is approved by SP, the Swedish National Testing and Research Institute. In practice it certifies that at no point will the material of the equipment hold an electrostatic potential above 100 V for more than 2 seconds.
Electric Assembly Tools and Assembly Systems 83
Electric Screwdrivers
EBL screwdrivers Atlas Copco’s EBL screwdriver sets new standards for electric low-torque screwdrivers. The brushless motor offers prolonged tool working lifetime and the patented ergonomics provide a high level of operator comfort.
EBL
Brushless clutch type
Designed for low-torque assembly operations Featuring superior ergonomics and the latest technology, Atlas Copco’s EBL screwdriver is setting new standards for electric low-torque screwdrivers. z Brushless motor provides long work " ! maintenance requirements. z " erator comfort: comfortable grip, low tool weight and lower noise level due to the brushless motor. z Reporting tool models have a batch count feature that ensures that all screws have been tightened. z Soft-stop feature on certain models prevents damage to sensitive electronics and plastic assembly components.
Model
Screw capacity
Torque range soft joint Nm in lb
Free speed r/min
kg
lb
Length mm
Bit drive
Ordering No.
Weight
Standard models EBL03 ?& ] ?& { ?& { _ ?&{ ?&{ _ ?&{_ EBL25-1500 a ?&]_ EBL45 a EBL55 a
M1-2 ^ { ^{] ^{] ^{] ^{] ^{%_ ^{%_ ^{%_ ^{%__ ^{%__
0.05-0.3 % _ %] %{ %{ %{ %{ %_{% %_{%
% {%_
% {%_
% ]%_
% %_
% _%_
0.4-2.7 %{%
%j %\
%j %\ %_ j %_ j%j{{% j%j{{% j%j] j%j j%jj
870 j
_ _
_ ]
_ \
0.3 %] %_ %_ %_ %j %j %j %j %j %j
0.7 %
%
%
%
%j
%j
%j
%j
%j
%j
185
j_ { _ { _ { _ {]_ {]_ {]_ {]_ {]_ {]_
Wing type 4 mm
[
[
[
[
[
[
[
[
[
[
8431 0170 02 j] j]
j]
j] \ j] ] j] {] j] {_ j] ]] j] j]
M1-2 ^{] ^{] ^{%_ ^{%_
0.05-0.3 0.4-2.7 %{ %{ %j %\ %_{% %_ j
% {%_ j%j{{%
% ]%_ j%j]
870 _ ]
0.3 %_ %_ %j %j
0.7
%
%
%j
%j
185 { _ { _ {]_ {]_
Wing type 4 mm
[
[
[
[
8431 0170 07 j] _ j] { j] {j j] ]j
M1-2 ^ { ^{] ^{] ^{] ^{] ^{%_ ^{%_ ^{%_ ^{%__ ^{%__
0.05-0.3 % _ %] %{ %{ %{ %{ %_{% %_{%
% {%_
% {%_
% ]%_
% %_
% _%_
0.4-2.7 %{%
%j %\
%j %\ %_ j %_ j%j{{% j%j{{% j%j] j%j j%jj
870 j
_ _
_ ]
_ \
0.3 %] %_ %_ %_ %j %j %j %j %j %j
0.7 %
%
%
%
%j
%j
%j
%j
%j
%j
185
j_ { _ { _ { _ {]_ {]_ {]_ {]_ {]_ {]_
Wing type 4 mm
[
[
[
[
[
[
[
[
[
[
8431 0170 55 j] \ j] ] j] j j] j] j] {\ j] {{ j] ]\ j] { j] _
M1-2 ^{] ^{] ^{%_ ^{%_
0.05-0.3 0.4-2.7 %{ %{ %j %\ %_{% %_ j
% {%_ j%j{{%
% ]%_ j%j]
870 _ ]
0.3 %_ %_ %j %j
0.7
%
%
%j
%j
185 { _ { _ {]_ {]_
Wing type 4 mm
[
[
[
[
8431 0170 08 j] j] {
j] { j] ]
^{] ^{%_ ^{%_
%{ %{ %j %\
% {%_ j%j{{%
% ]%_ j%j]
]
%_ % %j %j %j %j
{ _ {]_ {]_
[
[
[
j] j] { j] ]
Soft-stop models EBL03-SS ?& {)) ?&{ )) ?&{_)) ?&]_))
Reporting EBL03-RE ?& ]G? ?& {G? ?& { _ G? ?&{ G? ?&{ _ G? ?&{_G? EBL25-1500-RE b ?&]_G? EBL45-RE b EBL55-RE b
Electric Screwdrivers
Soft-stop Reporting models EBL03-SS-RE ?& {))G? ?&{ ))G? ?&{_))G? ?&]_))G?
Soft-start ?& { ) ?&{_ ) ?&]_ ) a b
EBL 45, 55 and EBL 25-1500 to be used with EBL Drive Plus. EBL 45/55 -RE and EBL 25-1500-RE to be used with EBL Drive Plus and EBL RE module.
# ?)' Y % | ! _ " ! \ } # "%
84 Electric Assembly Tools and Assembly Systems
EBL
Accessories
Optional Accessories Drives Model
Ordering No.
EBL Drive For standard models and soft-stop models EBL RE-Drive For reporting models and soft-stop + reporting models EBL Drive Plus For all standard models and soft-stop models
8431 0170 70 8431 0170 75 8431 0170 85
L rive EBL Soft-start controller Model
Ordering No.
EBL ST controller (ESD approved)
8431 0170 80
- EBL ST controller to be used in applications that require slow start speed. - EBL ST controller to be connected between ST tool and drive.
L
EBL Reporting module Model
- rive
Ordering No.
EBL RE module
8431 0170 76
RE module to be connected between EBL Drive or EBL Drive Plus and RE tool.
Vacuum pick-up accessories Accessories (not ESD approved)
Ordering No.
Vacuum pump – 220V Vacuum pump – 115V Nozzle blank Ø 8 mm for EBL 03 Nozzle blank Ø 8 mm for EBL 12, 20, 21, 25, 35 Nozzle blank Ø 14 mm for EBL 12, 20 ,21, 25, 35 Vacuum pick-up adapter for EBL 03 Vacuum pick-up adapter for EBL 12, 20 Vacuum pick-up adapter for EBL 21, 25, 35
L rive lus
4220 0062 00 4220 0062 05 4220 0067 03 4220 0070 03 4220 0072 03 4220 0080 30 4220 0080 31 4220 0080 33
L
Cables
module
Ordering No.
Cable (not ESD approved) Spiral cable, 1.3 m (5 pin) Spiral cable, 1.3 m (6 pin) Heavy duty, cable 2.0 m (5 pin) Heavy duty, cable 2.0 m (6 pin) Cable (ESD approved) ? b 3.0 m (5 pin) ? b 3.0 m (6 pin) b
4220 0347 00 4220 0349 00 4216 0132 00 4216 0133 00 4220 0138 01 4216 0115 00
L Soft start controller
^ " j %
Screw dispenser Model
SDS Screw dispenser
Ordering No.
8432 0830 00
Pistol grip
EBL 12, 20 EBL 21, 25, 35, 45, 55 (ESD approved)
Ordering No.
Vacuum pick-up system
4220 0051 04 4220 0051 05
istol grip
Angle head Model
Ordering No.
Angle head Front part square drive 1/4" (06) 4210 4033 90 [ |{} { ]] j
[ " |} { ]] j{ Adapter Adapter EBL 12, 20 4210 4609 85 Adapter EBL 21/25/35/45/55 4210 4609 81 Both angle head and adapter needs to be ordered for mounting on EBL.
Angle head,
L
Screw dispenser
Electric Assembly Tools and Assembly Systems 85
Electric Screwdrivers
Model
MicroTorque
MT Focus 400 screwdriver system
Ultra low-torque applications, starting at 0.5 Ncm, don´t need to be demanding. Electric screwdrivers in the MicroTorque range from Atlas Copco are designed to perform consistently and precisely, time after time. z MT Focus 400 used with DigiTork controlled tools. z Available in Advanced version (MT Focus 400 A) with 3 psets and Basic version with 1 pset (MT Focus 400 B). z Tightening strategy with torque and angle control for detecting assembly problems. z Possible to program via controller interface or via PC software interface ToolsTalk MT z “Complete system” (single ordering number) includes: Controller, screwdriver, tool cable, ToolsTalk MT, USB communication cable, controller stand and power supply.
Model
Torque range cNm in lb
Speed r/min
Length mm
Overall width mm
185 185 132 132 174
29 29 16 16 22
0.26 0.26 0.1 0.1 0.25
185 185 132 132 174
29 29 16 16 22
238 238 { { {
Weight kg lb
Bit drive
Ordering No.
0.57 0.57 0.22 0.22 0.55
HM 4 mm HM 4 mm Ø 2 mm Ø 2 mm HM 4 mm
8432 0816 00 8432 0816 02 8432 0816 05 8432 0816 07 8432 0816 09
0.26 0.26 0.1 0.1 0.25
0.57 0.57 0.22 0.22 0.55
HM 4 mm HM 4 mm Ø 2 mm Ø 2 mm HM 4 mm
8432 0817 00 8432 0817 02 8432 0817 05 8432 0817 07 8432 0817 09
36 36 ] ] ]
0.56 0.56 %\_ %\_ %\_
1.23 1.23
%]
%]
%]
HM 4 mm HM 4 mm
[
[
[
8432 0816 08 8432 0816 11 j]{ j \ { j]{ j \ { j]{ j \ {_
Hand-held “Digitork”, without push-to-start MT Focus 400A ETD M 20 ABL 400A ETD M 27 ABL 400A ETD M 03 A 400A ETD M 10 A 400A ETD M 25 AVB 400A
5-20 7.5-27 0.5-2.5 3-10 7.5-25
0.44-1.77 0.66-2.4 0.04-0.2 0.27-0.9 0.66-2.2
950 950 1000 750 950
Electric Assembly Tools and Assembly Systems
Hand-held “Digitork”, without push-to-start MT Focus 400B ETD M 20 ABL 400B ETD M 27 ABL 400B ETD M 03 A 400B ETD M 10 A 400B ETD M 25 AVB 400B
5-20 7.5-27 0.5-2.5 3-10 7.5-25
0.44-1.77 0.66-2.4 0.04-0.2 0.27-0.9 0.66-2.2
950 950 1000 750 950
Z*\ +# *Z $&XX[ ETD M 50 ABL 400A ETD M 80 ABL 400A ?' ^ { #& # ?' ^ { #& # ?' ^ {_ #& #
15-50 20-80 ] { _ { _{_
1.33-4.4 1.77-7.1 {% %\ %{ % \%\{{% ]
1000 1100 _ _
Z*\ +# *Z $&XX_ ETD M 50 ABL 400B ETD M 80 ABL 400B ?' ^ { #& & ?' ^ { #& & ?' ^ {_ #& &
15-50 20-80 ] { _ { _{_
1.33-4.4 1.77-7.1 {% %\ %{ % \%\{{% ]
1000 1100 _ _
238 238 { { {
36 36 ] ] ]
0.56 0.56 %\_ %\_ %\_
1.23 1.23
%]
%]
%]
HM 4 mm HM 4 mm
[
[
[
8432 0817 08 8432 0817 11 j]{ j { j]{ j { j]{ j {_
0.13-0.4 0.44-1.8 1.33-4.4 1.77-7.1 2.21-8.8 4.42-17.7 0.49-2.2
750 650 850 850 700 600 1000
183 183 269 269 272 272 125
20 20 30 30 30 30 65
0.4 0.4 1.1 1.2 1.2 1.2 0.3
0.9 0.9 2.42 2.64 2.64 2.64 0.68
HM 4 mm HM 4 mm HM 4 mm HM 4 mm 1/4” HEX 1/4” HEX HM 4mm
8432 0818 15 8432 0818 17 8432 0818 18 8432 0818 19 8432 0818 20 8432 0818 21 8432 0818 24
0.13-0.4 0.44-1.8 1.33-4.4 1.77-7.1 2.21-8.8 4.42-17.7 0.49-2.2
750 650 850 850 700 600 1000
183 183 269 269 272 272 125
20 20 30 30 30 30 65
0.4 0.4 1.1 1.2 1.2 1.2 0.3
0.9 0.9 2.42 2.64 2.64 2.64 0.68
HM 4 mm HM 4 mm HM 4 mm HM 4 mm 1/4” HEX 1/4” HEX HM 4mm
8432 0819 15 8432 0819 17 8432 0819 18 8432 0819 19 8432 0819 20 8432 0819 21 8432 0819 25
Fixtured “Digitork” MT Focus 400A ETF M 05 400A ETF M 20 400A ETF M 50 400A ETF M 80 400A ETF M 100 400A ETF M 200 400A ETF S25 400A
1.5-5 5-20 15-50 20-80 25-100 50-200 5.5-25
Fixtured “Digitork” MT Focus 400B ETF M 05 400B ETF M 20 400B ETF M 50 400B ETF M 80 400B ETF M 100 400B ETF M 200 400B ETF S25 400B
1.5-5 5-20 15-50 20-80 25-100 50-200 5.5-25
ETD M: V - vacuum through the tool cable, B - reverse button
86 Electric Assembly Tools and Assembly Systems
MT G4 screwdriver system
MicroTorque
Ultra low-torque applications, starting at 0.5 Ncm, don´t need to be demanding. Electric screwdrivers in the MicroTorque range from Atlas Copco are designed to perform consistently and precisely, time after time. z MT G4 used with DigiTork controlled tools and transducerized tools. z Possible to program 64 P-sets and 15 = ~ % z Tightening strategy with torque and angle control for detecting assembly problems. z Easily programmed via PC software interface, ToolsTalk MT. z “Complete system” (single ordering number) includes: Controller, screwdriver, tool cable, ToolsTalk MT, USB communication cable and power supply.
Model
Torque range cNm in lb
Speed a r/min
Length mm
Overall width mm
1300 900 900 1300 1300 1300 1300 1300 800 500
183 183 183 269 218 269 272 269 272 258
20 20 20 30 30 30 30 30 30 40
0.4 0.4 0.4 1.1 1.0 1.2 1.2 1.2 1.2 1.84
1350 1350 900 900 900
132 132 174 185 185
16 16 22 29 29
Weight kg lb
Bit drive
Ordering No.
0.9 0.9 0.9 2.42 2.20 2.65 2.65 2.65 2.65 4.05
HM 4 mm HM 4 mm HM 4 mm HM 4 mm HM 4 mm HM 4 mm 1/4" HEX HM 4 mm 1/4" HEX 1/4" HEX
8432 0800 10 8432 0800 11 8432 0800 12 8432 0800 13 8432 0800 20 8432 0800 14 8432 0800 15 8432 0800 21 8432 0800 16 8432 0800 17
0.1 0.1 0.25 0.26 0.26
0.22 0.22 0.55 0.57 0.57
Ø 2 mm Ø 2 mm HM 4 mm HM 4 mm HM 4 mm
8432 0810 05 8432 0810 08 8432 0810 09 8432 0815 00 8432 0815 02
Fixtured transducerized ETF MT 5 ETF MT 10 ETF MT 20 ETF MT 50 ETF MT 50 F ETF MT 80 ETF MT 100 ETF MT 100 HM4 ETF MT 200 ETF MT 500
0.5-5 1-10 2-20 5-50 5-50 8-80 10-100 10-100 20-200 50-500
0.04-0.4 0.09-0.9 0.18-1.8 0.44-4.4 0.44-4.4 0.71-7.1 0.88-8.8 0.88-8.8 1.77-17.7 4.42-44.2
Hand-held “Digitork”, without push-to-start ETD M 03 A ETD M 10 A ETD M 25 AVB ETD M 20 ABL ETD M 27 ABL
0.5-2.5 3-10 7.5-25 5-20 7.5-27
0.04-0.2 0.27-0.9 0.66-2.2 0.44-1.77 0.66-2.4
Z*\ +*Z # ETD M 50 ABL ETD M 80 ABL ?' ^ { #& ?' ^ { #& ?' ^ {_ #&
15-50 20-80 ] { _ { _{_
1.33-4.4 1.77-7.1 {% %\ %{ % \%\{{% ]
1300 1300
238 238 { { {
36 36 ] ] ]
0.56 0.56 %\_ %\_ %\_
1.23 1.23
%]
%]
%]
HM 4 mm HM 4 mm
[
[
[
8432 0815 08 8432 0815 11 j]{ j _ { j]{ j _ { j]{ j _ {_
1.5-5 3-10 5-20 15-50 20-80 25-100 50-200 150-400 300-800
0.13-0.4 0.27-0.9 0.44-1.8 1.33-4.4 1.77-7.1 2.21-8.8 4.42-17.7 13.27-35.4 26.55-70.8
1300 900 900 1300 1300 900 650 320 300
183 183 183 269 269 272 272 258 322
20 20 20 30 30 30 30 40 45
0.4 0.4 0.4 1.1 1.2 1.2 1.2 1.8 2.6
0.9 0.9 0.9 2.42 2.64 2.64 2.64 3.96 5.73
HM 4 mm HM 4 mm HM 4 mm HM 4 mm HM 4 mm 1/4" HEX 1/4" HEX 1/4" HEX 1/4" HEX
8432 0810 15 8432 0810 16 8432 0810 17 8432 0810 18 8432 0810 19 8432 0810 20 8432 0810 21 8432 0810 22 8432 0810 23
ETF M 05 ETF M 10 ETF M 20 ETF M 50 ETF M 80 ETF M 100 ETF M 200 ETF M 400 ETF M 800 a
Free running speed during angle step
ETD M: V - vacuum through the tool cable, B - reverse button
Electric Assembly Tools and Assembly Systems 87
Electric Screwdrivers
Fixtured “Digitork”
Accessories
MicroTorque
Optional Accessories Software Model
Ordering No.
ToolsTalk MT (for programming)
8432 0830 30
ToolsTalk MT Analysis (for graph analysis)
8432 0830 31
ToolsTalk MT Analysis/Net 8432 0830 45 (for graph analysis and data collection) ToolsTalk MT (for MTF 400) 8432 0831 30
igital program selector
=>
emote control
MT TN Adapter ToolsNet 4000 8432 0832 98
Controller accessories Model
Ordering No.
Combi (Remote control + 8432 0830 88 program selector) Remote control 8432 0830 08 Digital program selector 8432 0830 34 $ j]{ j] j $ ! j]{ j] ]{ Footswitch 8432 0830 07 Y cable for I/O connector a 8432 0831 99 Adapter b, 4216 2179 80 (15 pin/26 pin d-sub) Desktop socket 8432 0831 89 (with screwdriver presence sensor) a
Y cable suitable when two I/O accessories are required.
b
For MT Focus 400 connection to I/O accessories.
esktop socket
Stacklights Model
ootswitch
Ordering No.
Table stand Wall mount
8432 0830 97 8432 0830 99
Electric Screwdrivers
Tool cable Model
Length Ordering No.
M-(AB)L MT/M/M-AXXX M-(AB)L MT/M/M-AXXX MT/M/M-AXXX, angle 90 deg
2m 2m 3.5 m 3.5 m 2m
8432 0830 37 8432 0830 36 8432 0831 02 8432 0831 01 8432 0831 15
Stacklight wall mount
Stacklight table stand
Tool cable
Tool cable, 90 deg
Cable accessories Model
Cable, RS232 Cable, USB Transducer cable Cable bracket
Ordering No.
8432 0830 38 8432 0830 39 8432 0830 35 8432 0830 91
88 Electric Assembly Tools and Assembly Systems
MicroTorque
Accessories
Optional Accessories Vacuum adapter Model
?' ]{_ ETD 20-80 ABL ETD 20-80 ABL ETD 20-80 ABL ETD 20-80 ABL ETD 20-80 ABL ETD 100-250 ABL ETD 100-250 ABL ETF 5-80, 100 HM4 ETF 5-80, 100 HM4 ETF 5-80, 100 HM4 ETF 5-80, 100 HM4 ETF 100-200 ETF 400-800 ETD M 120-250 ABL
Bit mm / Nozzle Ø mm
Blank nozzle Ordering No.
Vacuum adapter Ordering No.
]\ \ 64 / 6 44 / 6 64 / 6 44 / 8 64 / 8 50 / 8 70 / 8 44 / 6 64 / 6 44 / 8 64 / 8 70 / 8 70 / 10 70 / 8
{ \
j 4216 1189 00 4216 1189 00 4216 1189 00 4216 1190 00 4216 1190 00 4216 1190 00 4216 1190 00 4216 1189 00 4216 1189 00 4216 1190 00 4216 1190 00 4216 2066 00 4216 1164 00 4216 1190 00
j]{ ] 8432 0770 12 8432 0770 13 8432 0770 15 8432 0770 17 8432 0770 05 8432 0770 27 8432 0770 30 8432 0770 33 8432 0770 35 8432 0770 38 8432 0770 40 8432 0770 43 8432 0770 45 8432 0770 55
Vacuum adapter
lank no les
Vacuum pump Model
Ordering No.
Vacuum pump, VPX 6
8432 0830 06
V
vacuum pump
Screw dispenser Model
Ordering No.
SDS screw dispenser
8432 0830 00
Screw dispenser Shaker tray Slot mm
Ordering No.
SGQ Largea |
]_ } SGQ 15 1.5 8432 0830 09 SGQ 20 2 8432 0830 10 SGQ 25 2.5 8432 0830 11 SGQ 30 3 8432 0830 12 SGQ 35 3.5 8432 0830 13 SGQ 40 4 8432 0830 14 SGQ 45 4.5 8432 0830 15 SGQ 50 5 8432 0830 16 SGQ 55 5.5 8432 0830 17 SGQ 60 6 8432 0830 18
Type
Slot mm
Ordering No.
MSG Smallb | _ } MSG 06 0.6 8432 0830 20 MSG 07 0.7 8432 0830 21 MSG 08 0.8 8432 0830 22 MSG 09 0.9 8432 0830 23 MSG 10 1.0 8432 0830 24 MSG 11 1.1 8432 0830 25 MSG 12 1.2 8432 0830 26 MSG 13 1.3 8432 0830 27 MSG 14 1.4 8432 0830 28 MSG 15 1.5 8432 0830 29
# ?
a
SGQ type (big version): For screws up to 30 mm lenght. From Ø 1.5 up to Ø 6 mm. b MSG type (small version): For screws up to 10 mm lenght. From Ø 0.6 up to Ø 1.5 mm.
Electric Assembly Tools and Assembly Systems 89
Electric Screwdrivers
Type
Tensor ES Tensor ES z Torque transducer with an accuracy of ±7.5% over six sigma. z Robust, sealed design with one single extruded aluminum body protecting internal components from dust and oil. z New durable motor with higher speeds. Engineered in modules with component commonality. z Clear LEDs visible through 360°. z
Hot swap.
z
Check with your local Atlas Copco Tools representative regarding availability in your market.
Model
Torque range
Square drive in
Nm
1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 – – – – 3/8 3/8 3/8 1/2
Weight
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Spline/ Mounting
Ordering No.
1.6-4.5 2.8-7 4.8-12 10-25 12-30 16-40 20-50 28-70 40-100
1.2-3.3 2.1-5.2 3.5-8.9 7.4-18.4 8.9-22.1 11.8-29.5 14.8-36.9 20.7-51.6 29.5-73.8
1909 1147 718 1378 1160 1153 692 439 370
0.85 0.85 0.95 1.8 1.8 1.9 1.9 3.1 3.15
1.9 1.9 2.1 4.0 4.0 4.2 4.2 6.8 6.9
284 284 304 419 421 441 441 499 505
9.5 9.5 11 14 15.5 18 18 20 22.5
– – – – – – – – –
8436 0120 04 8436 0120 07 8436 0120 12 8436 0160 25 8436 0160 30 8436 0160 40 8436 0160 50 8436 0160 70 8436 0160 10
0.8-2 1.6-4.5 2.8-7 4.8-12 7.2-18 10-25 12-30 20-50
0.6-1.5 1.2-3.3 2.1-5.2 3.5-8.9 5.3-13.3 7.4-18.4 8.9-22.1 14.8-36.9
4471 1909 1147 745 2129 1793 1077 679
0.75 0.8 0.8 0.8 1.85 1.85 1.85 3.05
1.7 1.8 1.8 1.8 4.1 4.1 4.1 6.7
267 267 267 267 456 456 456 521
19.5 19.5 19.5 19.5 23 23 23 29
– – – – 2/2 2/2 2/2 3/5
8436 0220 02 8436 0220 04 8436 0220 07 8436 0220 12 8436 0260 18 8436 0260 25 8436 0260 30 8436 0260 50
Angle models ETV ES21-04-06 ETV ES21-07-06 ETV ES21-12-06 ETV ES61-25-10 ETV ES61-30-10 ETV ES61-40-10 ETV ES61-50-10 ETV ES61-70-13 ETV ES61-100-13
Straight models
Electric Screwdrivers
ETD ES21-02-I06-PS ETD ES21-04-I06-PS ETD ES21-07-I06-PS ETD ES21-12-I06-PS ETD ES61-18-10-T25 ETD ES61-25-10-T25 ETD ES61-30-10-T25 ETD ES61-50-13-T25
90 Electric Assembly Tools and Assembly Systems
Tensor DL Tensor DL non-transducerized screw " rations: ETD @ ) " ! ! " urable function button. Available as lever and push to start. ETV – Right angle screwdrivers with le " % ETP – Pistol grip handle screwdriver with " % # lever and push to start. ETF @ ) " ! applications. Configurable lever or remote start. z The DL screwdriver range has been optimized for small screw assembly. z Torque range up to 12 Nm. # ?)' %
z
Ergonomic design promotes operator safety. z Brushless motor gives long service intervals and low maintenance costs. z Signal lights ensure detection of incorrectly tightened fasteners. z
Torque range
Weight
Nm
in lb
Speed r/min
kg
lb
Length mm
CS distancea mm
Ordering No.
1-4 2.2-7.5 3-10
8.8-35.4 19.5-66 26.6-88.5
1600 970 720
0.6 0.6 0.6
1.3 1.3 1.3
235 235 235
18 / 19.5 18 / 19.5 18 / 19.5
8433 4014 25 8433 4017 31 8433 4019 10
2.6-10 8.8-35.4 19.5-66 26.6-88.5
2200 1600 970 720
0.6 0.6 0.6 0.6
1.3 1.3 1.3 1.3
243 243 243 243
18 / 19.5 18 / 19.5 18 / 19.5 18 / 19.5
8433 4010 89 8433 4014 91 8433 4017 69 8433 4019 25
1-4 1-4 1-4 2.2-7.5 2.2-7.5 2.2-7.5 3-12 3-12 3-12
8.8-35.4 8.8-35.4 8.8-35.4 19.5-66 19.5-66 19.5-66 26.6-106.4 26.6-106.4 26.6-106.4
1600 1600 1600 970 970 970 610 610 610
0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
268 268 268 268 268 268 282 282 282
9 9 9 9 9 9 11 11 11
8433 4004 47 8433 4004 73 8433 4004 91 8433 4007 66 8433 4007 79 8433 4007 94 8433 4009 34 8433 4009 61 8433 4009 77
1-4 2.2-7.5 3-10
8.8-35.4 19.5-66 26.6-88.5
1600 970 720
0.6 0.6 0.6
1.3 1.3 1.3
235 235 235
20 20 20
8433 4024 19 8433 4027 26 8433 4029 13
2200 1600 970 720
0.6 0.6 0.6 0.6
1.3 1.3 1.3 1.3
243 243 243 243
20 20 20 20
8433 4020 77 8433 4024 66 8433 4027 53 8433 4029 28
2200 1600 970 720
0.7 0.7 0.7 0.7
1.5 1.5 1.5 1.5
328 328 328 328
18 / 19.5 18 / 19.5 18 / 19.5 18 / 19.5
8433 4040 04 8433 4042 13 8433 4043 22 8433 4044 11
Model
Straight tools, lever start ETD DL21-04-I06 ETD DL21-07-I06 ETD DL21-10-I06
Straight tools, push-to-start and front lights ETD DL21-01-I06-PS ETD DL21-04-I06-PS ETD DL21-07-I06-PS ETD DL21-10-I06-PS
0.3-1.2 1-4 2.2-7.5 3-10
Right angle tools, lever start ETV DL21-04-I06 ETV DL21-04-I06-QC ETV DL21-04-06 ETV DL21-07-I06 ETV DL21-07-I06-QC ETV DL21-07-06 ETV DL21-10-I06 ETV DL21-10-I06-QC ETV DL21-10-06 ETP DL21-04-I06 ETP DL21-07-I06 ETP DL21-10-I06
Pistol grip, push-to-start and front lights ETP DL21-01-I06-PS-H ETP DL21-04-I06-PS-H ETP DL21-07-I06-PS-H ETP DL21-10-I06-PS-H
0.3-1.2 1-4 2.2-7.5 3-10
2.6-10 8.8-35.4 19.5-66 26.6-88.5
Fixtured tools, lever start or remote start ETF DL21-01-I06-T25 ETF DL21-04-I06-T25 ETF DL21-07-I06-T25 ETF DL21-10-I06-T25 a
0.3-1.2 1-4 2.2-7.5 3-10
2.6-10 8.8-35.4 19.5-66 26.6-88.5
For ETV, CS distance over angle head.
Electric Assembly Tools and Assembly Systems 91
Electric Screwdrivers
Pistol grip, lever start
Tensor SL ETD SL ETD SL is a very compact screwdriver ! ! ! " % z Torque range from 0.3 to 10 Nm. z Push-to-start function and front lights. z
Small center-to-side distance.
z
Ergonomic design. z Buzzer and additional blue LED for better operator support. z
ETV SL z ETV SL is the most compact transducerised angle screwdriver in the Tensor range. z Torque range from 0.8 to 20 Nm. High durability with spiral angle gears. z Ergonomic design. z
Buzzer and additional blue LED for better operator support.
z
ETP SL z ?K ) tool. z Torque range from 0.3 to 10 Nm. Ergonomic, balanced pistol tool. Front lights for dark applications.
z z
Blue light and buzzer.
z
ETF SL ?< ) " tured tool. z Torque range from 0.3 to 10 Nm. z
Stroke with 25 mm suspension.
z
Small center-to-side distance.
z
Torque range Model
Nm
in lb
Speed r/min
Weight kg
lb
Length mm
CS distance a mm
Stroke mm
Ordering No.
Straight tools, push-to-start and front lights ETD SL21-01-I06-PS ETD SL21-04-I06-PS ETD SL21-07-I06-PS ETD SL21-10-I06-PS
0.3-1.2 0.8-4 1.5-7.5 2.0-10
2.7-10 7-35 13-66 18-89
2950 1600 970 720
0.7 0.7 0.7 0.7
1.6 1.6 1.6 1.6
246 246 246 246
18/19.5 18/19.5 18/19.5 18/19.5
{ { { {
8433 2102 92 8433 2104 91 8433 2107 69 8433 2108 25
0.8-4 0.8-4 0.8-4 1.5-7.5 1.5-7.5 1.5-7.5 2.5-12 2.5-12 2.5-12 4-20 4-20
7-35 8-35 9-35 13-66 14-66 15-66 22-106 23-106 24-106 36-180 36-180
1600 1600 1600 970 970 970 610 610 610 465 465
0.75 0.75 0.75 0.75 0.75 0.75 0.8 0.8 0.8 0.95 0.95
1.7 1.7 1.7 1.7 1.7 1.7 1.8 1.8 1.8 2.1 2.1
279 279 279 279 279 279 282 282 282 285 285
9 9 9 9 9 9 11 11 11 14 14
{ { { { { { { { { { {
8433 2004 47 8433 2004 73 8433 2004 91 8433 2007 66 8433 2007 79 8433 2007 94 8433 2008 34 8433 2008 61 8433 2008 77 8433 2009 55 8433 2009 60
0.3-1.2 0.8-4 1.5-7.5 2-10
2.7-10 7-35 13-66 18-89
3000 1600 970 720
0.85 0.85 0.85 0.85
1.9 1.9 1.9 1.9
246 246 246 246
20.5 20.5 20.5 20.5
{ { { {
8433 2201 16 8433 2204 66 8433 2207 53 8433 2208 28
2.7-10 7-35 13-66 18-89
3000 1600 970 720
0.95 0.95 0.95 0.95
2.1 2.1 2.1 2.1
322 322 322 322
18 18 18 18
25 25 25 25
8433 2404 13 8433 2404 19 8433 2407 26 8433 2408 13
Right angle tools, lever start
Electric Screwdrivers
ETV SL21-04-I06 ETV SL21-04-I06-QC ETV SL21-04-06 ETV SL21-07-I06 ETV SL21-07-I06-QC ETV SL21-07-06 ETV SL21-12-I06 ETV SL21-12-I06-QC ETV SL21-12-06 ETV SL21-20-10 ETV SL21-20-B10
Pistol grip, push-to-start ETP SL21-01-I06-PS ETP SL21-04-PS ETP SL21-07-PS ETP SL21-10-PS
Fixtured tools, lever start or remote start ETF SL21-01-I06-T25 ETF SL21-04-I06-T25 ETF SL21-07-I06-T25 ETF SL21-10-I06-T25 a
0.3-1.2 0.8-4 1.5-7.5 2-10
For ETV, CS distance over angle head.
92 Electric Assembly Tools and Assembly Systems
Tensor SR ETV SR )G #" compact and easy to operate. z ?)' % z ? " % z
Front LED´s gives better operator feedback. z Torque range from 2.5 to 25 Nm. z
ETD SR SR Straight tools are ideal for hand
tions. z Torque range from 1.4 to 16 Nm. z
Front light guide is integrated. Push-to-start mechanism.
z z
Torque range Model
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Spline/ Mounting
Ordering No.
2.5-12 5-25
1.9-8.9 3.7-18.5
1350 1000
1.1 1.2
2.4 2.6
297 297
14 14
-
8436 4120 12 8436 4120 25
1.5-7 3.5-16
1.0-5.2 2.6-11.8
2090 1460
0.9 1.0
1.9 2.2
259 276
24 24
-
8436 4220 07 8436 4220 16
Angle models ETV SR21-12-10 ETV SR21-25-10 ETD SR21-07-I06-PS ETD SR21-16-I06-PS
Electric Screwdrivers
Straight models
Electric Assembly Tools and Assembly Systems 93
Accessories
Tensor
Optional Accessories
Supported extensions (~154 mm) Model
Ordering No.
SR21, ETV SL21
4220 3868 90
Covers for standard sockets Model
Ordering No.
ETD ES61-18/ 25/ 30 ETD ES61-50 ETV ES61-30 ETV ES61-100 ETV ES61-40/50 ETV ES61-70 ETV SL21, ETV ES61-25
4220 3251 02 4220 3251 03 4220 3154 04 4220 3154 05 4220 1995 05 4220 1993 03 4220 3154 03
#
Pistol grip Tensor DL / SL Model
Ordering No.
Tensor DL Tensor SL
4220 2743 90 4220 3516 80
Cover for standard sockets
Pistol grip can be mounted on all straight DL tools.
Tool holder DL / SL Model
Ordering No.
ETP / ETD
4220 3584 80
istol grip Tensor L SL
Support handle Model
Ordering No.
ETV/ETD ES21 ETD SR21
4220 2725 83 4220 4347 80
Lever Model
Ordering No.
Electric Screwdrivers
Lever, DL/SL ? ') Spoon lever, SR21 Short lever ETV/ETD ES21
4220 2540 81 {{ {_ j 4220 4338 83 4220 4366 86
Tool holder Suspension yokes DL/SL/SR Model
Type
Assembly
ETD/ETV DL/SL21 SR21 SR21
Horizontal For rear For front
Motor
Ordering No.
4220 0987 81 4220 4410 80 4220 4409 80
Support handle
94 Electric Assembly Tools and Assembly Systems
Tensor
Accessories
Optional Accessories
Cables Tensor ES Model
Round cables for ES21 2m 3m 5m 7m 10 m 15 m Flat cables for ES61 3m 5m 7m 10 m 15 m Extension cables for all cables 3m 5m 10 m 15 m 25 m
Ordering No.
4220 4204 02 4220 4204 03 4220 4204 05 4220 4204 07 4220 4204 10 4220 4204 15 4220 4339 03 4220 4339 05 4220 4339 07 4220 4339 10 4220 4339 15 4220 4393 03 4220 4393 05 4220 4393 10 4220 4393 15 4220 4393 25
Cables Tensor DL Ordering No.
4220 2604 03 4220 2604 05 4220 2604 10 4220 2604 15 4220 2604 20 4220 3265 03 4220 3265 05 4220 3265 10 4220 3265 15 4220 3265 20
L Cable
4220 3705 03 4220 3705 05 4220 3705 10 4220 3705 15 4220 3705 20 4220 3240 05
L cable with 90 degrees connector
4220 3706 05 4220 2795 03 4220 2795 05 4220 2795 10
L spiral cable
Electric Assembly Tools and Assembly Systems 95
Electric Screwdrivers
Model
Tool cable 3m 5m 10 m 15 m 20 m Heavy duty cable 3m 5m 10 m 15 m 20 m Cables with 90 degrees connector 3m 5m 10 m 15 m 20 m Spiral cable straight 5m Spiral cable with 90 degrees connector 5m Extension cable 3m 5m 10 m
Accessories
Tensor
Optional Accessories Cables Tensor SL Model
Tool cable 3m 5m 10 m 15 m 20 m Heavy duty cable 3m 5m 10 m 15 m 20 m Cables with 90 degrees connector 3m 5m 10 m 15 m 20 m Spiral cable straight 5m Spiral cable with 90 degrees connector 5m Extension cable 3m 5m 10 m
Ordering No.
4220 3319 03 4220 3319 05 4220 3319 10 4220 3319 15 4220 3319 20
SL Cable
4220 3378 03 4220 3378 05 4220 3378 10 4220 3378 15 4220 3378 20 4220 3607 03 4220 3607 05 4220 3607 10 4220 3607 15 4220 3607 20
SL Cable with 90 degrees connector
4220 3746 05 4220 3617 05 4220 2795 03 4220 2795 05 4220 2795 10
SL Spiral cable
Cables Tensor SR
Electric Screwdrivers
Model
Tool cable 2m 3m 5m 7m 10 m 15 m Cables with 90 degrees connector 2m 3m 5m 7m 10 m 15 m Extension cable 5m 10 m 15 m < # 5m 10 m 15 m Spiral cable (length/stretched length) 3m/4m 7m/8m 10 m / 12 m Cable protection
96 Electric Assembly Tools and Assembly Systems
S
Cable
S
Cable with 90 degrees connector
S
Spiral cable
S
Cable protection
Ordering No.
4220 2636 02 4220 2636 03 4220 2636 05 4220 2636 07 4220 2636 10 4220 2636 15 4220 3891 02 4220 3891 03 4220 3891 05 4220 3891 07 4220 3891 10 4221 3891 15 4220 1007 05 4220 1007 10 4220 1007 15 4220 1563 05 4220 1563 10 4220 1563 15 4220 2757 03 4220 2757 07 4220 2757 10 4220 2977 90
Introduction – Electric Nutrunners
Tensor – the operators choice The Tensor range of electric assembly tools covers all station and assembly line requirements for safety critical and quality critical fastening applications. At Atlas Copco + ergonomic features on each new generation of Tensor tools. Tensor is also one of the most advanced tool ranges on the market in terms of high power-to-weight ratios and operator guidance in the form of clear result feedback via LED’s or audio signals.
Productivity gains Atlas Copco s unique Tensor motors give the Tensor range outstanding spindle speeds and, thus, help you achieve lower cycle times in your operation. Exceptional ergonomics in terms of balance, grip and low weight make the tools a favorite of the operators and increase individual productivity. Operator feedback All Tensor tools are equipped with LED s that will indicate the tightening result, green light for tightening OK and red light for NOK. Tensor ST and STR have con" ?'; " er for indicating results via audio signals.
Tensor ST: " tool functions The second generation of Tensor tools was developed with low weight and productivity in mind. Tensor ST has an internal bus connection for intelligent accessories such as a barcode reader and torque selector switch.
Tensor ES Tensor ES transducerized nutrunners for quality critical applications are available in straight and right angle versions. All models have a sealed design for robustness and offer high productivity with improved ergonomics.
Tensor STR SR: "rable tool functions The latest generation of Tensor tools where ergonomics and productivity are taken to a new level.
Lowest cost of operation At Atlas Copco we believe that quality is the road to lowest cost of operation over time. A maintained Tensor tool produces the same performance year after year at minimum and predictable costs while ensuring highest possible uptime. Tensor DL: quality critical The Tensor DL range is used for quality critical screws. Optimized for small screw assembly, the DL is the electric choice in the low torque segment.
Electric Nutrunners
Tensor SL: low torque safety critical, " The Tensor SL range is optimized for safety critical small screw assembly. It offers compact screwdriver ergonomics, combined with traceability and error
" % Tensor DS: quality critical Tensor DS is used for quality critical applications not requiring traceable measured torque value. DS offers major productivity and quality gains compared with conventional tooling.
Electric Assembly Tools and Systems 97
Tensor Overview
Electric Nutrunners DL Drive
ETD DL ETD DL PS ETV DL ETF DL
DS Drive
ETP DL
asic DS302/ Advanced DS312
ELECTRIC
ox DS32
ETV DS ETD DS ETP DS
ETD SR
ETD ST
Power Focus 4000 Compact
ETV SR
ETV ST
DS
ETP STR
ETP ST
RBU
ronze ETP ST REVO
Power Focus 4000 BATTERY
Graph
RBU ETV SB ETP SB
Silver
ETV STB ETP STB
Power Focus 4102
Gold
Compact
ETV SL ETF SL ETP SL
Power Focus 600 ELECTRIC
Electric Nutrunners
ELECTRIC
ETD SL
Graph
IAM ETV ES ETD ES
98 Electric Assembly Tools and Systems
Angle Models
Tensor ES
ETV ES z Torque transducer with an accuracy of ±7.5% over six sigma. z Robust, sealed design. New durable motor with higher speeds.
z
Engineered in modules with component commonality. z Clear LEDs visible through 360°. z
Hot swap.
z
Check with your local Atlas Copco Tools representative regarding availability in your market.
Model
ETV ES21-04-06 ETV ES21-07-06 ETV ES21-12-06 ETV ES61-25-10 ETV ES61-30-10 ETV ES61-40-10 ETV ES61-50-10 ETV ES61-70-13 ETV ES61-100-13
Torque range
Weight
Square drive in
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Ordering No.
1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2
1.6-4.5 2.8-7 4.8-12 10-25 12-30 16-40 20-50 28-70 40-100
1.2-3.3 2.1-5.2 3.5-8.9 7.4-18.4 8.9-22.1 11.8-29.5 14.8-36.9 20.7-51.6 29.5-73.8
1909 1147 718 1378 1160 1153 692 439 370
0.85 0.85 0.95 1.8 1.8 1.9 1.9 3.1 3.15
1.9 1.9 2.1 4.0 4.0 4.2 4.2 6.8 6.9
284 284 304 419 421 441 441 499 505
9.5 9.5 11 14 15.5 18 18 20 22.5
8436 0120 04 8436 0120 07 8436 0120 12 8436 0160 25 8436 0160 30 8436 0160 40 8436 0160 50 8436 0160 70 8436 0160 10
Straight Models
Tensor ES
ETD ES z Torque transducer with an accuracy of ±7.5% over six sigma. z Robust, sealed design. z New durable motor with higher speeds. Engineered in modules with component commonality. z Clear LEDs visible through 360°. z
Hot swap.
z
Model
ETD ES21-02-I06-PS ETD ES21-04-I06-PS ETD ES21-07-I06-PS ETD ES21-12-I06-PS ETD ES61-18-10-T25 ETD ES61-25-10-T25 ETD ES61-30-10-T25 ETD ES61-50-13-T25
Torque range
Square drive in
Nm
ft lb
Speed r/min
– – – – 3/8 3/8 3/8 1/2
0.8-2 1.6-4.5 2.8-7 4.8-12 7.2-18 10-25 12-30 20-50
0.6-1.5 1.2-3.3 2.1-5.2 3.5-8.9 5.3-13.3 7.4-18.4 8.9-22.1 14.8-36.9
4471 1909 1147 745 2129 1793 1077 679
Weight kg
lb
Length mm
CS distance mm
Spline/ Mounting
Ordering No.
0.75 0.8 0.8 0.8 1.85 1.85 1.85 3.05
1.7 1.8 1.8 1.8 4.1 4.1 4.1 6.7
267 267 267 267 456 456 456 521
19.5 19.5 19.5 19.5 23 23 23 29
– – – – 2/2 2/2 2/2 3/5
8436 0220 02 8436 0220 04 8436 0220 07 8436 0220 12 8436 0260 18 8436 0260 25 8436 0260 30 8436 0260 50
Electric Assembly Tools and Systems 99
Electric Nutrunners
Check with your local Atlas Copco Tools representative regarding availability in your market.
Tensor DS
Angle Models
ETV DS Tensor DS non-transducerized angle tool is equipped with spiral gears in the angle heads with improved contact ratio: This allows for smoother tightening and improved accuracy throughout the service life of the tool. The new molded ergonomic motor sleeve improves grip and comfort for the operator. z Angle tools are ideal for hand-held operations. z Torque range from 2 to 4000 Nm. Flush Socket and Hold Drive tools. all retainer models for easy socket changes.
z z
Model
Torque range
Weight
Square drive in
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Ordering No.
1/4 3/8 1/4 1/4 3/8 3/8
1.5-6 1.5-6 2-8 3-12 3-12 5-20
1.1-4.4 1.1-4.4 1.5-5.9 2.2-8.8 2.2-8.8 3.7-14
1488 1488 1105 762 762 401
1.2 1.2 1.2 1.3 1.3 1.3
2.6 2.6 2.6 2.9 2.9 2.9
381 381 381 381 381 381
11 13.5 11 11 13.5 13.5
8433 1705 31 8433 1705 49 8433 1706 10 8433 1706 14 8433 1706 21 8433 1706 49
3/8 3/8
3-12 5-20
2.2-8.8 3.7-14
762 401
1.3 1.3
2.9 2.9
381 381
13.5 13.5
8433 1706 31 8433 1706 51
3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 3/4
4.5-17 7-28 9-35 10-40 14-55 20-80 28-110 40-160 45-180 53-210
3.3-12 5.1-20 6.6-25 7.4-29 11-40 15-59 21-81 30-118 34-133 39-155
1525 1171 800 800 480 348 229 152 123 123
1.4 1.4 1.4 1.6 1.6 2.1 2.3 2.8 2.8 3.0
3.1 3.1 3.1 3.5 3.5 4.6 5.1 6.2 6.2 6.6
412 412 412 434 434 461 482 525 525 525
13.5 13.5 13.5 18 18 20 20 25.5 25.5 27
8433 1720 10 8433 1720 28 8433 1721 42 8433 1721 94 8433 1722 58 8433 1723 16 8433 1723 70 8433 1723 98 8433 1724 15 8433 1724 40
-
9-35 20-80 40-160 50-200
6.6-25 15-59 36-118 37-147
800 345 152 137
1.4 2.1 2.8 3.5
3.1 4.6 6.2 7.7
412 461 525 527
13.5 20 25.5 28
8433 1721 65 8433 1723 26 8433 1724 00 8433 1725 05
-
14-55 20-80 28-110 40-160 50-200
11-40 15-59 21-81 30-118 37-148
480 348 229 152 123
3.0 3.1 3.2 3.3 3.5
6.6 6.8 7.1 7.3 7.7
504 479 525 525 525
26 26 26 26 26
8433 1722 60 8433 1723 30 8433 1723 73 8433 1724 02 8433 1724 45
3/8 3/8 3/8 1/2 1/2 1/2 1/2
9-35 10-40 14-55 20-80 28-110 40-160 45-180
6.7-25 7.4-29 11-40 15-59 21-81 36-118 34-133
800 800 480 348 240 152 123
1.4 1.6 1.6 2.1 2.3 2.8 2.8
3.1 3.5 3.5 4.6 5.1 6.2 6.2
412 434 434 461 482 525 525
13.5 18 18 20 20 25.5 25.5
8433 1721 54 8433 1721 99 8433 1722 63 8433 1723 21 8433 1723 68 8433 1724 12 8433 1724 20
1/2 1/2 3/4 3/4 3/4 1 3/4 1 1/2 1 1/2 1 1/2
25-100 45-180 70-270 95-370 115-450 150-600 150-600 250-1000 500-2000 1000-4000
19-74 34-113 52-199 70-273 85-333 111-444 111-444 185-740 370-1480 740-2960
642 395 240 152 131 112 97 60 30 14
3.3 3.8 7.0 7.1 11.6 11.6 9.7 12.0 17.0 21.0
7.3 8.4 15.4 15.7 25.6 25.6 21.4 26.5 37.5 46.3
534 578 661 661 702 702 603 666 706 615
20 25.5 33.5 33.5 54 54 26.3 32 63.5 71
8433 1750 21 8433 1750 68 8433 1751 38 8433 1751 86 8433 1752 04 8433 1752 63 8433 1752 40 8433 1752 90 8433 1752 96 8433 1753 25
ETV DS42 ET ET ET ET ET ET
DS42-05-06 DS42-05-10 DS42-08-06 DS42-10-06 DS42-10-10 DS42-20-10
ETV DS42 Ball retainer ET DS42-10- 10 ET DS42-20- 10
ETV DS72 ET ET ET ET ET ET ET ET ET ET
DS72-15-10 DS72-28-10 DS72-30-10 DS72-40-10 DS72-50-10 DS72-70-13 DS72-100-13 DS72-160-13 DS72-180-13 DS72-200-20
ETV DS72 Flush Socket ET ET ET ET
DS72-30-FS DS72-70-FS DS72-160-FS DS72-200-FS
ETV DS72 Hold ET ET ET ET ET
Drive
DS72-50-HAD DS72-70-HAD DS72-100-HAD DS72-160-HAD DS72-200-HAD
Electric Nutrunners
ETV DS72 Ball retainer ET ET ET ET ET ET ET
DS72-30- 10 DS72-40- 10 DS72-50- 10 DS72-70- 13 DS72-100- 13 DS72-160- 13 DS72-180- 13
ETV DS92 ET ET ET ET ET ET ET ET ET ET
DS92-100-13 DS92-180-13 DS92-270-20 DS92-370-20 DS92-450-20 DS92-600-25 DS92-600-20TM DS92-1000-25TM DS92-2000-38TM DS92-4000-38TM
100 Electric Assembly Tools and Systems
Straight Models
Tensor DS
ETD DS ETD DS inline non-transducerized tools. The low torque series is ideal for hand-held bench assembly. The high ! applications. z Torque range from 1 to 4000 Nm. z
cations. z Female hex drives for bits. z
Swivelling front parts for easy positioning of reaction force.
z
Model
Torque range
Weight
Square drive in
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Spline/ Mounting
Ordering No.
3/8 3/8 3/8
2-5 4-14 5-20
1.5-3.6 3-10 3.7-15
1315 620 390
1.1 1.1 1.1
2.5 2.5 2.5
380 380 380
28 28 28
/1 /1 /1
8433 0710 29 8433 0710 52 8433 1711 16
3/8 3/8
2-5 4-14
1.5-3.6 3-10
1315 620
1.3 1.3
2.9 2.9
418 418
28 28
2/2 2/2
8433 0710 37 8433 0710 73
1/4 1/4 1/4
1-2.5 2-5 4-14
0.7-1.8 1.5-3.6 3-10
2942 1310 620
1.1 1.1 1.1
2.5 2.5 2.5
371 371 371
28 28 28
/1 /1 /1
8433 0710 22 8433 0710 26 8433 0710 46
3/8 3/8 1/2 1/2 1/2 1/2
6-20 10-35 17-55 21-70 28-95 38-125
4.4-14.5 7.3-25 12-40 15-51 21-69 28-91
1240 745 540 370 275 225
1.4 1.4 1.9 2.2 2.2 2.2
3.1 3.1 4.2 4.9 4.9 4.9
411 411 456 477 477 477
28 28 28 28 28 28
/1 /1 2/2 2/2 2/2 2/2
8433 0730 23 8433 1730 88 8433 1731 12 8433 0731 31 8433 0731 45 8433 0731 84
3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
6-20 10-35 17-55 17-55 21-70 21-70 28-95 38-125 38-125 50-200
4.4-14.5 7.3-25 12-40 12-40 15-51 15-51 21-69 28-91 28-91 37-146
1240 745 540 540 370 370 275 225 225 225
1.5 1.5 2.1 2.2 2.4 2.5 2.9 3.0 3.1 3.2
3.3 3.3 4.7 4.8 5.4 5.5 6.5 6.6 6.8 7.1
449 449 483 540 504 645 504 504 562 616
28 28 28 28 29.5 29.5 29.5 29.5 29.5 29.5
2/2 2/2 3/5 3/5 3/5 3/5 3/5 3/5 3/5 3/5
8433 0730 44 8433 0731 05 8433 0731 24 8433 0731 22 8433 0731 40 8433 1731 39 8433 0731 52 8433 0731 96 8433 0731 99 8433 0732 10
1/2
17-55
12-40
540
1.9
4.2
456
28
2/2
8433 0731 20
1/2 1/2 1/2 3/4 3/4 1 1 1 1/2 1 1/2 1 1/2 1 1/2
40-100 60-150 80-200 68-270 115-450 250-1000 300-1200 600-2000 750-3000 1000-4000 1000-4000
29-73 44-110 58-146 50-199 85-328 184-730 220-880 440-1475 550-2200 730-2950 730-2950
715 455 340 220 125 68 55 34 21 17 17
3.0 3.2 3.2 6.2 7.4 12.3 12.3 20.5 21.7 21.7 21.7
6.7 7.1 7.1 14 16 27 27 45 47.8 47.8 48
529 544 544 603 639 769 769 725 809 809 809
32 32 32 36 40.5 47 47 68 68 68 68
2/2 2/2 2/2 6/8 6/8 7 / 11 7 / 11 8 / 12 8 / 12 8 / 12 8 / 12
8433 0756 42 8433 0757 54 8433 0758 71 8433 0760 53 8433 0760 71 8433 0763 60 8433 0763 80 8433 0764 05 8433 0764 23 8433 0764 37 8433 1764 37
1/2 1/2 1/2 3/4 3/4 3/4 1 1 1 1/2 1 1/2 1 1/2
40-100 60-150 80-200 108-270 115-450 150-600 250-1000 300-1200 375-1500 600-2000 750-3000
29-73 44-110 58-146 79-197 85-328 110-438 184-730 220-880 280-1100 440-1475 550-2200
715 455 340 225 125 110 68 55 42 34 21
3.2 3.4 3.4 6.0 7.6 7.6 12.5 12.5 17 21 21.9
7.1 7.6 7.6 13 17 17 28 28 37.5 47 48.3
557 572 572 653 689 689 824 824 824 824 904
32 32 32 36 40.5 40.5 47 47 68 68 68
3/5 3/5 3/5 6/8 6/8 6/8 7 / 11 7 / 11 8 / 12 8 / 12 8 / 12
8433 0756 92 8433 0758 03 8433 0759 11 8433 0760 55 8433 0760 88 8433 0761 35 8433 0763 63 8433 0763 83 8433 0763 93 8433 0764 20 8433 1764 25
1 1 1/2
250-1000 500-2000
185-737 370-1480
68 34
12.3 20.5
27 45
769 725
47 68
7/11 8/12
8433 0763 70 8433 0764 10
ETD DS4 ETD DS4-05-10S ETD DS4-10-10S ETD DS42-20-10
ETD DS4 Telescopic ETD DS4-05-10ST ETD DS4-10-10ST
ETD DS4 Female Hex ETD DS4-02-I06S ETD DS4-05-I06S ETD DS4-10-I06S
ETD DS7 ETD DS7-20-10S ETD DS72-30-10S ETD DS72-50-13S ETD DS7-70-13S ETD DS7-90-13S ETD DS7-120-13S
ETD DS7 Telescopic ETD DS7-20-10ST ETD DS7-30-10ST ETD DS7-50-13ST ETD DS7-50-13ST50 ETD DS7-70-13ST ETD DS72-70-13ST75 ETD DS7-90-13ST ETD DS7-120-13ST ETD DS7-120-13ST50 ETD DS7-200-13ST
ETV DS72 Ball retainer ETD DS7-50- 13S
ETD DS9 ETD DS9-100-13S ETD DS9-150-13S ETD DS9-200-13S ETD DS9-270-20S ETD DS9-450-20S ETD DS9-1000-25S ETD DS9-1200-25S ETD DS9-2000-38S ETD DS9-3000-38S ETD DS9-4000-38S ETD DS92-4000-38S ETD DS9-100-13ST ETD DS9-150-13ST ETD DS9-200-13ST ETD DS9-270-20ST ETD DS9-450-20ST ETD DS9-600-20ST ETD DS9-1000-25ST ETD DS9-1200-25ST ETD DS9-1500-38ST ETD DS9-2000-38ST ETD DS92-3000-38ST
ETD DS9 Swivelling ETD DS92-1000-25SS ETD DS92-2000-25SS
Electric Assembly Tools and Systems 101
Electric Nutrunners
ETD DS9 Telescopic
Tensor DS
Pistol Grip Models
ETP DS ETP DS pistol grip tool for both hand
% z Torque range from 2 to 4000 Nm. z
cations. z Swivelling front parts for easy positioning of reaction force. z Female hex drives for bits. z
Swivelling tools are equipped with nonreversible start button, for operator safety.
z
Model
Square drive in
Torque range
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Spline/ Mounting
Ordering No.
1/4 1/4 3/8
2-5 3.5-12 3.5-12
1.5-3.6 2.5-8.8 2.5-8.8
1310 660 905
1.1 1.1 1.0
2.5 2.5 2.2
193 193 188
21.5 21.5 21.3
/ / /
8433 0708 76 8433 0708 92 8433 0709 11
1/4 1/4 1/4 1/4 1/4
1.0-2.5 2-5 2.1-7 3.5-12 6-20
0.7-1.8 1.5-3.6 1.5-5.1 2.5-8.8 4.4-14.5
2950 1770 905 905 471
0.9 0.9 1.1 1.0 1.0
2.0 2.0 2.5 2.2 2.2
188 188 201 188 188
21.3 21.3 21.5 21.3 21.3
/ / / / /
8433 0708 40 8433 0708 69 8433 0708 80 8433 0708 87 8433 0709 34
3/8 3/8 1/2 1/2 1/2 1/2
6-20 10-35 17-55 21-70 28-95 38-125
4.4-14.5 7.3-25 12-40 15-51 21-69 28-91
1240 750 540 370 275 220
1.6 1.6 1.9 2.1 2.1 2.1
3.6 3.6 4.2 4.7 4.7 4.7
273 273 318 340 340 340
21.5 21.5 21.5 21.5 21.5 21.5
/1 /1 2/2 2/2 2/2 2/2
8433 0726 36 8433 0726 53 8433 0726 87 8433 0727 01 8433 0727 19 8433 0727 47
3/8 1/2 1/2
10-35 17-55 21-70
7.3-25 12-40 15-51
750 540 370
1.7 2.1 2.2
3.7 4.6 4.9
313 350 367
21.5 21.5 22.5
2/2 2/2 3/5
8433 0726 55 8433 0726 92 8433 0727 05
1/4
6-20
4.4-14.5
1240
1.6
3.6
273
21.5
/1
8433 0726 38
1/2 1/2 1/2
21-70 28-95 38-125
15-51 21-69 28-91
370 275 220
2.2 2.2 2.2
4.9 4.9 4.9
339 339 339
29.5 29.5 29.5
2/4 2/4 2/4
8433 0727 09 8433 0727 28 8433 0727 84
ETP DS4 ETP DS4-05-06S ETP DS4-10-06S ETP DS42-10-10S
ETP DS4 Female Hex ETP DS42-02-I06 ETP DS42-05-I06 ETP DS4-07-I06S ETP DS42-10-I06 ETP DS42-20-I06
ETP DS7 ETP DS7-20-10S ETP DS7-30-10S ETP DS7-50-13S ETP DS7-70-13S ETP DS7-90-13S ETP DS7-120-13S
ETP DS7 Telescopic ETP DS7-30-10ST ETP DS7-50-13ST ETP DS7-70-13ST
ETP DS7 Female Hex ETP DS7-20-I06
ETP DS7 Swivelling a ETP DS7-70-13SS ETP DS7-90-13SS ETP DS7-120-13SS
ETP DS9 ETP DS9-100-13S ETP DS9-150-13S ETP DS9-200-13S ETP DS9-270-20S ETP DS9-450-20S ETP DS9-600-20S ETP DS9-1000-25S ETP DS9-2000-38S ETP DS9-4000-38S
1/2 1/2 1/2 3/4 3/4 3/4 1 1 1/2 1 1/2
40-100 29-73 60-150 44-110 80-200 58-146 108-270 79-197 115-450 85-328 150-600 110-438 250-1000 184-730 500-2000 440-1475 1000-4000 730-2950
790 510 375 250 140 120 68 34 17
3.8 3.8 3.8 5.8 7.4 7.4 12.1 16.8 21.7
8.5 8.5 8.5 12.9 16.5 16.5 26.7 37 47.8
378 392 392 451 487 487 620 574 654
32 32 32 36 40.5 40.5 47 68 68
2/2 2/2 2/2 6/8 6/8 6/8 7 / 11 8 / 12 8 / 12
8433 0765 39 8433 0765 58 8433 0766 05 8433 0766 49 8433 0767 52 8433 0768 08 8433 0768 66 8433 0769 10 8433 0769 50
1 1 1/2 1 1/2
250-1000 184-730 500-2000 440-1475 1000-4000 730-2950
68 34 17
12.3 17 21.9
27.1 37.5 48.3
672 672 753
47 68 68
7 / 11 8 / 12 8 / 12
8433 0768 79 8433 0769 20 8433 0769 60
1/2 1/2 3/4 3/4 1 1 1 1 1/2
60-150 80-200 100-370 140-530 220-750 250-1000 375-1500 500-2000
510 375 180 125 84 68 45 34
3.9 3.9 5.2 5.2 5.5 12.1 8.5 16.8
8.7 8.7 11.5 11.5 12.1 26.7 18.8 37
394 394 387 387 428 620 450 574
32 32 35 35 47 47 46 68
2/4 2/4 4 4 5 7 / 11 9 8 / 12
8433 0765 69 8433 0766 12 8433 0766 56 8433 0767 71 8433 0768 24 8433 0768 76 8433 0768 99 8433 0769 15
Electric Nutrunners
ETP DS9 Telescopic ETP DS9-1000-25ST ETP DS9-2000-38ST ETP DS9-4000-38ST
ETP DS9 Swivelling a ETP DS9-150-13SS ETP DS9-200-13SS ETP DS9-350-20SS ETP DS9-500-20SS ETP DS9-750-25SS ETP DS9-1000-25SS ETP DS9-1500-25SS ETP DS9-2000-38SS a
44-110 58-146 75-270 105-390 162-553 184-730 280-1100 440-1475
Non-reversible start button as standard.
102 Electric Assembly Tools and Systems
Crowfoot
Tensor DS
In-Line crowfoot tools
Dimensions
Torque range Model
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
10-28
7.3-21
560
1.9
4.2
507
A/F A B C mm mm mm mm
D mm
E F G H R mm mm mm mm mm
Ordering No.
ETC DS72 ETC DS72-25-13-LI3
13
34
15 12.5 45.5 70.7 94
35
30
13
8433 1701 90
Offset crowfoot tools
Dimensions
AF
H
G
R
A
C
D E F
Torque range Model
Nm
ft lb
6.3-18 6.3-24 9.8-38.5 11.2-44 14-56 22-88 19-77
4.7-13.2 4.7-17.7 7.2-28.4 8.3-32.4 10.3-41.3 16.2-64.9 14-56.7
65-145
48-107
Speed Weight Length A/F A r/min kg lb mm mm mm
B C mm mm
D mm
E mm
F mm
G mm
H R mm mm
F1 mm
Ordering No.
90.6 117.5 128.6 88.5 166.4 112 178
36.5 44 44 48 62.5 62.5 62.5
22 30 31 30 36 40 40
10 13 14.5 15 18 20 20
94 119 130.1 90 172 117.3 183.3
8433 1701 12 8433 1701 29 8433 1701 38 8433 1701 46 8433 1701 49 8433 1701 60 8433 1701 65
37
18.5 242
ETC DS72 ETC DS72-18-10-LO5 ETC DS72-25-13-LO5 ETC DS72-35-13-LO5 ETC DS72-40-17-LO3 ETC DS72-50-19-LO5 ETC DS72-80-21-LO3 ETC DS72-80-21-LO5
800 800 480 480 348 229 229
1.7 1.9 2.2 2.1 3.5 3.1 3.5
3.7 4.2 4.8 4.6 7.7 6.8 7.7
475 496 525 507 581 553 619
10 13 13 17 19 21 21
61.8 63 70.5 77 84 78.9 84.9
15 47.4 65.6 75.6 15 62 84 97 18 71.6 93.6 108.1 24 27 51 66 28 91.2 122.4 140.4 20 35 66 86 20 101 132 152
831
18 144.3 37 148.1 186.6 205.1 239.1 77
ETC DS92 ETC DS92-140-18-LO7
240 10
22
8433 1703 95
Electric Assembly Tools and Systems 103
Electric Nutrunners
F1
Tensor DS
Tube Nut
In-Line tube nut tools
Dimensions R
R1
Torque range Model
Nm
ft lb
Speed Weight Length A/F r/min kg lb mm mm
A B mm mm
C mm
D mm
32 43 46 46
11 14 20 17
27.9 34.3 60.3 53.8
E mm
F mm
G mm
H mm mm
26.1 68 31.4 83 38.8 126 38.8 137
33.5 40 45 64
32 40 59 59
R1 mm
R mm
Ordering No.
10.3 12.4 20.1 20.1
14 25 32 32
8433 1703 10 8433 1703 21 8433 1703 35 8433 1703 40
ETO DS72 ETO DS72-15-10-LI3 6-15 4.4-11 ETO DS72-30-13-LI3 9.9-33 7.3-24 ETO DS72-50-17-LI3 18-55 13.2-41 ETO DS72-80-19-LI3 29-80 21-59
898 564 370 195
1.8 4 2.3 5.1 3 6.6 3.9 8.6
479 526 620 650
10 13 17 19
12 18 12 18
8 10.4 16 17
Offset tube nut tools
Dimensions
G
H
AF
R
R1
A
C
D E F
Electric Nutrunners
F1
Model
Torque range Speed Weight Length A/F A B C Nm ft lb r/min kg lb mm mm mm mm mm
D mm
E mm
F mm
36.8 49.2 49.2 60
51.8 69.3 69.3 84.6
74.3 96.8 96.8 118.6
G H R1 R F1 mm mm mm mm mm mm
Ordering No.
48 62.5 62.5 73.5
8433 1703 75 8433 1703 80 8433 1703 85 8433 1703 90
ETO DS72 ETO DS72-28-13-LO3 ETO DS72-50-17-LO3 ETO DS72-80-22-LO3 ETO DS72-100-24-LO3
7.5-28 5.5-21 15-55 11-41 22-80 16.2-59 30-110 22-81
800 348 229 152
2 2.8 3.1 4.2
4.4 6.2 6.8 9.2
104 Electric Assembly Tools and Systems
469 510 536 584
13 17 22 24
65 73.5 79.9 97.1
11 12 18 20
12.8 18 18 23.2
50 59 59 77
10.4 16 17 20.5
15 20.1 20.1 24.6
31 32 32 33
75.8 100.6 100.6 121.4
Angle Models
Tensor ST
ETV ST z ET ST right angle tools are ideal for
% z Torque range from 1 to 4000 Nm. Tensor ST complements the S range by: Extremely high productivity.
z
^ " % etter operator feedback. ? ) #? to be used in environments with hazardous gases and liquids.
z
Model
Torque range
Weight
Square drive in
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Height mm
Ordering No.
3/8 3/8 3/8 3/8
1-5 3-12 5-15 5-22
0.7-3.6 2.2-8.8 3.6-10 3.7-16.1
2390 1020 755 545
1.0 1.0 1.0 1.2
2.2 2.2 2.2 2.6
381 381 381 415
11 11 11 14
39 39 39 42
8433 2011 21 8433 2013 66 8433 2015 98 8433 2017 10
3/8 3/8 3/8 3/8
1-5 3-12 5-15 5-22
0.7-3.6 2.2-8.8 3.6-10 3.7-16.1
2390 1020 755 545
1.0 1.0 1.0 1.2
2.2 2.2 2.2 2.6
381 381 381 415
11 11 11 14
39 39 39 42
8433 2011 87 8433 2014 12 8433 2016 36 8433 2018 23
1-5 3-12
0.7-3.6 2.2-8.8
2390 1020
1.0 1.0
2.2 2.2
381 381
11 11
39 39
8433 2011 95 8433 2014 21
3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 3/4
6-29 7-35 8-40 10-55 15-80 20-100 30-160 35-180 40-200
4-21 5-25 6-29 7-40 10-58 15-80 22-117 26-133 30-154
1450 1090 1090 655 475 350 227 190 185
1.3 1.3 1.5 1.5 2.0 2.5 3.0 3.0 3.0
2.9 2.9 3.3 3.3 4.5 5.5 6.6 6.6 6.6
440 440 454 454 466 502 536 536 537
14 15.5 18 18 20 22.5 25.5 25.5 27
42 42 47 47 58 60 65 65 70
8433 2021 76 8433 2023 92 8433 2027 85 8433 2031 58 8433 2035 30 8433 2039 02 8433 2042 70 8433 2045 53 8433 2046 39
3/8 3/8 3/8 3/8 1/2 1/2 3/4
6-29 7-35 8-40 10-55 15-80 30-160 40-200
4-21 5-25 6-29 7-40 10-58 22-117 30-154
1450 1090 1090 655 475 230 185
1.3 1.3 1.5 1.5 2.0 3.0 3.0
2.9 2.9 3.3 3.3 4.5 6.6 6.6
440 440 454 454 466 536 537
14 15.5 18 18 20 25.5 27
42 42 47 47 58 65 70
8433 2023 76 8433 2026 92 8433 2030 85 8433 2034 98 8433 2037 90 8433 2045 20 8433 2048 49
3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2
6-29 7-35 8-40 10-55 15-80 20-100 30-160 35-180
4-21 5-25 6-29 7-40 10-58 15-80 22-117 26-133
1450 1090 1090 655 475 350 230 190
1.3 1.3 1.5 1.5 2.0 2.5 3.0 3.0
2.9 2.9 3.3 3.3 4.5 5.5 6.6 6.6
440 440 454 454 466 502 536 536
14 15.5 18 18 20 22.5 25.5 25.5
42 42 47 47 60 58 65 65
8433 2022 32 8433 2025 09 8433 2029 13 8433 2032 87 8433 2036 93 8433 2040 70 8433 2043 62 8433 2045 61
ETV ST31 ET ET ET ET
ST31-05-10 ST31-10-10 ST31-15-10 ST31-20-10
ETV ST31 Ball Retainer ET ET ET ET
ST31-05ST31-10ST31-15ST31-20-
10 10 10 10
ETV ST31 Female Hex ET ST31-05-I06-QC ET ST31-10-I06-QC
ETV ST61 ET ET ET ET ET ET ET ET ET
ST61-28-10 ST61-30-10 ST61-40-10 ST61-50-10 ST61-70-13 ST61-100-13 ST61-150-13 ST61-180-13 ST61-200-20
ETV ST61 ATEX ET ET ET ET ET ET ET
ST61-28-10-ATE ST61-30-10-ATE ST61-40-10-ATE ST61-50-10-ATE ST61-70-13-ATE ST61-150-13-ATE ST61-200-20-ATE
ET ET ET ET ET ET ET ET
ST61-28- 10 ST61-30- 10 ST61-40- 10 ST61-50- 10 ST61-70- 13 ST61-100- 13 ST61-150- 13 ST61-180- 13
Continued....
Electric Assembly Tools and Systems 105
Electric Nutrunners
ETV ST61 Ball Retainer
Tensor ST
Angle Models Torque range
Square drive in
Model
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Height mm
Ordering No.
1/2 -
7-35 8-40 10-55 15-80 20-110 30-160 35-180 40-200
5-25 6-29 7-40 10-58 15-80 22-117 26-133 30-154
1090 1090 655 475 350 220 190 185
1.3 1.5 1.5 2.0 2.5 3.0 3.0 3.0
2.9 3.3 3.3 4.5 5.5 6.6 6.6 6.6
440 454 454 466 502 539 539 541
16 18 18 20 23 26 26 27
32 39 39 50 51 58 58 58
8433 2025 50 8433 2029 50 8433 2033 15 8433 2037 36 8433 2040 75 8433 2044 14 8433 2045 72 8433 2047 21
-
6-29 7-35 8-40 10-55 20-95 30-130 30-160 35-180 40-200
4-21 5-25 6-29 7-40 15-70 22-100 22-117 26-133 30-154
1450 1090 1090 655 400 350 220 190 185
1.9 1.9 2.0 2.0 2.1 2.6 3.1 3.1 3.1
4.2 4.2 4.4 4.4 4.5 5.5 6.6 6.6 6.6
463 463 440 440 522 540 540 540 541
18.3 18.3 18.3 18.3 26 26 26 26 26
80 80 80 80 80 80 80 80 80
8433 2023 21 8433 2026 25 8433 2030 08 8433 2033 92 8433 2038 25 8433 2041 53 8433 2044 80 8433 2045 80 8433 2048 27
ETV ST61 Flush Socket ET ET ET ET ET ET ET ET
ST61-30-FS ST61-40-FS ST61-50-FS ST61-70-FS ST61-100-FS ST61-150-FS ST61-180-FS ST61-200-FS
ETV ST61 Hold ET ET ET ET ET ET ET ET ET
Drive
ST61-28-HAD ST61-30-HAD ST61-40-HAD ST61-50-HAD ST61-90-HAD-S ST61-120-HAD ST61-150-HAD ST61-180-HAD ST61-200-HAD
ETV ST61 with Barcode Scanner ET ET ET ET ET ET ET ET
ST61-28-10- CR ST61-28- 10- CR ST61-30-10- CR ST61-30- 10- CR ST61-50-10- CR ST61-50- 10- CR ST61-70-10- CR ST61-70- 10- CR
3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2
6-29 6-29 7-35 7-35 10-55 10-55 15-80 15-80
4-21 4-21 5-25 5-25 7-40 7-40 10-58 10-58
1450 1450 1090 1090 655 655 475 475
1.4 1.4 1.4 1.4 1.6 1.6 2.1 2.1
3.2 3.2 3.2 3.2 3.6 3.6 4.8 4.8
440 440 440 440 454 454 466 466
14 14 15.5 15.5 18 18 20 20
42 42 42 42 47 47 58 58
8433 2023 46 8433 2023 55 8433 2026 66 8433 2026 72 8433 2034 67 8433 2034 75 8433 2037 55 8433 2037 61
3/8 1/2 1/2 1/2 1/2 3/4
16-55 20-80 20-100 30-160 35-180 40-200
12-40 15-58 15-80 22-117 26-133 30-154
1090 790 540 380 310 300
1.8 2.3 2.7 3.2 3.2 3.2
3.9 5.0 5.9 7.0 7.0 7.0
473 485 522 555 555 556
18 20 22.5 26 26 27
48 58 60 65 65 70
8433 2051 55 8433 2053 48 8433 2056 82 8433 2060 12 8433 2062 31 8433 2063 42
3/8 1/2 1/2 1/2 1/2
16-55 20-80 20-100 30-160 35-180
12-40 15-58 15-80 22-117 26-133
1090 790 540 380 310
1.8 2.3 2.7 3.3 3.2
3.9 5.0 5.9 7.0 7.0
473 485 522 555 555
18 20 22.5 25.5 25.5
48 58 60 65 65
8433 2052 36 8433 2054 62 8433 2058 24 8433 2060 97 8433 2062 43
-
20-100 35-180 40-200
15-80 26-133 30-154
540 310 300
2.7 3.2 3.2
5.9 7.0 7.0
522 555 557
23 26 28
51 58 58
8433 2058 68 8433 2062 50 8433 2064 59
-
16-55 20-95 30-130 30-160 35-180 40-200
12-40 15-70 22-100 22-117 26-133 30-154
1090 665 540 365 310 300
2.3 2.4 2.8 3.3 3.3 3.3
5.0 5.1 6.0 7.0 7.0 7.0
473 540 560 560 560 561
18.5 26 26 26 26 28
80 80 80 80 80 81
8433 2052 80 8433 2056 03 8433 2058 65 8433 2061 81 8433 2062 60 8433 2065 09
1/2 3/4
20-110 40-200
15-80 30-154
540 300
2.7 3.2
5.9 7.0
672 708
22.5 27
60 70
8433 2059 36 8433 2065 29
ETV ST81 ET ET ET ET ET ET
ST81-50-10 ST81-70-13 ST81-100-13 ST81-150-13 ST81-180-13 ST81-200-20
ETV ST81 Ball Retainer ET ET ET ET ET
ST81-50- 10 ST81-70- 13 ST81-100- 13 ST81-150- 13 ST81-180- 13
ETV ST81 Flush Socket ET ST81-100-FS ET ST81-180-FS ET ST81-200-FS
ETV ST81 Hold ET ET ET ET ET ET
Drive
ST81-50-HAD ST81-90-HAD ST81-120-HAD ST81-150-HAD ST81-180-HAD ST81-200-HAD
ETV ST81 Extended
Electric Nutrunners
ET ST81-100-13-L150 ET ST81-200-20-L150
Continued....
106 Electric Assembly Tools and Systems
Angle Models
Model
Tensor ST Torque range
Square drive in
Nm
ft lb
Speed r/min
1/2 1/2 3/4 3/4 3/4 3/4 1
20-100 50-180 50-200 65-270 90-370 110-450 150-600
15-74 37-133 37-147 48-199 66-273 81-332 111-443
920 575 485 380 280 230 151
1/2 1/2 3/4 3/4 3/4 3/4 1
20-100 50-180 50-200 65-270 90-370 110-450 150-600
15-74 37-133 37-147 48-199 66-273 81-332 111-443
150-600 250-1000 325-1500 325-1500 500-2000 1131-4000
Weight lb
Length mm
CS distance mm
Height mm
Ordering No.
4.2 4.2 4.4 7.3 7.3 10.6 10.6
9.3 9.3 9.7 16.1 16.1 23.4 23.4
572 600 602 672 672 715 715
22.5 25.3 27.5 32.9 32.9 54.0 54.0
44 47 47 62 62 76 76
8433 2080 10 8433 2080 52 8433 2080 92 8433 2081 23 8433 2082 26 8433 2082 81 8433 2083 56
920 575 485 380 280 230 150
4.2 4.2 4.4 7.3 7.3 10.6 10.6
9.3 9.3 9.7 16.1 16.1 23.4 23.4
572 600 602 672 672 715 715
23 25 28 33 33 54 54
44 47 47 62 62 76 76
8433 2080 30 8433 2080 63 8433 2080 93 8433 2081 45 8433 2082 48 8433 2082 90 8433 2083 69
111-443 184-734 240-1100 240-1100 370-1475 834-2950
132 77 23 48 35 21.8
7.6 11.3 12 19 19 21.5
16.8 24.3 26 42 42 47
613 679 625 719 719 710
34 40 43 71 71 71
143 191 257 233 231 350
8433 2083 62 8433 2084 05 8433 2084 65 8433 2084 70 8433 2084 80 8433 2084 90
111-443 184-734
132 77
7.6 11.3
16.8 24.3
613 679
34 40
143 191
8433 2083 96 8433 2084 10
kg
ETV ST101 ET ET ET ET ET ET ET
ST101-100-13 ST101-180-13 ST101-200-20 ST101-270-20 ST101-370-20 ST101-450-20 ST101-600-25
ETV ST101 Fan ET ET ET ET ET ET ET
ST101-100-13-F ST101-180-13-F ST101-200-20-F ST101-270-20-F ST101-370-20-F ST101-450-20-F ST101-600-25-F
ETV ST101 Torque Multiplier ET ET ET ET ET ET
ST101-600-TM ST101-1000-TM ST101-1500-25-TM ST101-1500-38-TM ST101-2000-38-TM ST101-4000-38-TM
3/4 1 1 1 1/2 1 1/2 1 1/2
ET ST101-600-TM-F ET ST101-1000-TM-F
3/4 1
150-600 250-1000
Electric Nutrunners
ETV ST101 Torque Multiplier/Fan
Electric Assembly Tools and Systems 107
Tensor ST
Straight Models
ETD ST ETD ST inline tools.
z
Torque range from 1 to 4000 Nm.
z
Tensor ST complements the S range by ensuring extremely high levels of productivity and better operator feedback.
z
Model
Torque range
Square drive in
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Spline/ Mounting
3/8 3/8
1-5 2-10
1.1-3.6 2.2-7.2
2825 1200
0.9 1.1
2.0 2.4
388 388
24 24
/1 /1
8433 2112 42 8433 2114 86
3/8 3/8
1-5 2-10
1.1-3.6 2.2-7.2
2825 1200
0.9 1.1
2.0 2.4
437 437
24 24
/ 13 / 13
8433 2111 34 8433 2113 79
3/8
1-5
1.1-3.6
2825
1.1
2.4
437
24
/ 13
8433 2113 44
1/4
1-5
1.1-3.6
2825
0.9
2.0
350
24
/ 14
8433 2112 87
3/8 3/8 3/8 1/2 1/2 1/2
4-16 5-22 6-35 10-55 15-80 20-95
3-12 3.6-16 4.4-25 7.3-40 12-58 15-70
2250 1700 1020 740 505 410
1.4 1.4 1.4 1.9 2.3 2.3
3.1 3.1 3.1 4.2 5.0 5.0
438 438 429 474 491 491
24 24 24 24 26.5 26.5
/1 /1 /1 2/2 2/2 2/2
8433 2120 91 8433 2122 62 8433 2125 06 8433 2128 79 8433 2132 51 8433 2136 22
3/8 3/8 3/8 1/2 1/2 1/2 1/2
4-16 5-20 6-35 10-55 15-80 20-95 25-125
3-12 3.6-15 4.4-25 7.3-40 12-58 15-70 19-95
2250 1700 1020 740 505 410 305
1.5 1.5 1.5 2.1 2.4 2.4 2.4
3.3 3.3 3.3 4.6 5.4 5.4 5.4
477 477 468 501 518 518 518
24 24 24 24 26.5 26.5 26.5
2/2 2/2 2/2 3/5 3/5 3/5 3/5
8433 2120 43 8433 2121 55 8433 2123 80 8433 2127 54 8433 2131 27 8433 2134 99 8433 2138 68
1/4
4-16
3-12
2250
1.4
3.1
430
24
/1
8433 2121 36
1/2 1/2 1/2 1/2 1/2
10-30 16-50 15-70 20-95 25-125
7-22 12-37 12-51 15-70 19-91
1700 1230 880 675 505
1.8 2.1 2.5 2.5 2.5
4.0 4.6 5.5 5.5 5.5
450 493 510 510 510
24 24 26.5 26.5 26.5
/1 2/2 2/2 2/2 2/2
8433 2151 93 8433 2153 34 8433 2156 03 8433 2158 14 8433 2160 25
3/8 1/2 1/2 1/2 1/2
10-30 16-50 15-70 20-95 25-125
7-22 12-37 12-51 15-70 19-91
1700 1230 880 675 505
1.9 2.3 2.6 2.6 2.6
4.2 5.0 5.8 5.8 5.8
488 520 538 538 538
24 24 26.5 26.5 26.5
2/2 3/5 3/5 3/5 3/5
8433 2151 21 8433 2152 72 8433 2154 98 8433 2157 25 8433 2159 53
Ordering No.
ETD ST31 ETD ST31-05-10 ETD ST31-10-10
ETD ST31 Telescopic ETD ST31-05-10-T25 ETD ST31-10-10-T25
ETD ST31 Ball Retainer Telescopic ETD ST31-05- 10-T25
ETD ST31 Female Hex ETD ST31-05-I06
ETD ST61 ETD ST61-15-10 ETD ST61-20-10 ETD ST61-30-10 ETD ST61-50-13 ETD ST61-70-13 ETD ST61-90-13
ETD ST61 Telescopic ETD ST61-15-10-T25 ETD ST61-20-10-T25 ETD ST61-30-10-T25 ETD ST61-50-13-T25 ETD ST61-70-13-T25 ETD ST61-90-13-T25 ETD ST61-120-13-T25
ETD ST61 Female Hex ETD ST61-15-I06
ETD ST81
Electric Nutrunners
ETD ST81-30-10 ETD ST81-50-13 ETD ST81-70-13 ETD ST81-90-13 ETD ST81-120-13
ETD ST81 Telescopic ETD ST81-30-10-T25 ETD ST81-50-13-T25 ETD ST81-70-13-T25 ETD ST81-90-13-T25 ETD ST81-120-13-T25
Continued....
108 Electric Assembly Tools and Systems
Straight Models
Model
Tensor ST Torque range
Weight
Square drive in
Nm
ft lb
Speed r/min
kg
lb
1/2 1/2 3/4 3/4 3/4 3/4 1 1 1
25-100 30-120 30-150 50-200 70-300 120-500 150-750 250-1000 300-1200
18-73 22-88 22-109 36-146 51-221 88-368 109-553 184-737 220-885
1043 875 685 500 345 204 143 100 81
3.8 3.8 7.5 7.5 7.5 8.3 9.1 9.7 12
8.4 8.4 16.5 16.5 16.5 18.5 20.3 21.6 26
1/2 1/2 3/4 3/4 3/4 3/4 1 1 1 1 1/2 1 1/2 1 1/2 1 1/2
25-100 30-120 30-150 50-200 70-300 120-500 150-750 250-1000 300-1200 500-2000 500-2000 1000-4000 1000-4000
18-73 22-88 22-109 36-146 51-221 88-368 109-553 184-737 220-885 370-1475 370-1475 735-2950 735-2950
1043 875 685 500 345 204 143 100 81 48 48 25 25
3.8 3.8 7.5 7.5 7.5 8.3 9.1 9.7 12 17 17 22 22
1/2 1/2 3/4 3/4 3/4 3/4 1 1
25-100 30-120 30-150 50-200 70-300 120-500 150-750 250-1000
18-73 22-88 22-109 36-146 51-221 88-368 109-553 184-737
1043 873 685 500 345 204 143 100
1/2 1/2 3/4 3/4 3/4 3/4 1 1 1 1 1 1/2 1 1/2 1 1/2 1 1/2
25-100 30-120 30-150 50-200 70-300 120-500 150-750 250-1000 300-1200 300-1200 500-2000 500-2000 1000-4000 1000-4000
18-73 22-88 22-109 36-146 51-221 88-368 109-553 184-737 220-885 220-885 370-1475 370-1475 735-2950 735-2950
1043 873 685 500 345 204 143 100 81 81 48 48 25 25
Length mm
CS distance mm
Spline/ Mounting
Ordering No.
631 631 706 706 706 717 681 708 787
30.5 30.5 33 33 33 33 45 45 47
7
8433 2179 00 8433 2180 22 8433 2181 36 8433 2182 05 8433 2182 70 8433 2183 28 8433 2184 40 8433 2185 60 8433 2196 10
8.4 8.4 16.5 16.5 16.5 18.5 20.3 21.6 26 37 37 48 48
631 631 706 706 706 717 681 708 787 742 742 823 823
30.5 30.5 33 33 33 33 45 45 47 68 68 68 68
8 8
8433 2179 05 8433 2180 28 8433 2181 40 8433 2182 10 8433 2182 72 8433 2183 30 8433 2184 50 8433 2185 70 8433 2186 10 8433 2187 22 8433 2197 22 8433 2187 40 8433 2197 40
3.9 3.9 7.6 7.6 7.6 8.4 9.2 9.8
8.6 8.6 16.8 16.8 16.8 18.5 20.3 21.6
656 656 656 756 756 768 727 754
30.5 30.5 30.5 33 33 37 45 45
-
8433 2179 10 8433 2180 32 8433 2181 46 8433 2182 23 8433 2182 82 8433 2183 38 8433 2184 56 8433 2185 78
3.9 3.9 7.6 7.6 7.6 8.4 9.2 9.8 12 12 17 17 22 22
8.6 8.6 16.8 16.8 16.8 18.5 20.3 21.6 26 26 37 37 48 48
656 656 656 756 756 769 769 755 844 844 840 840 921 921
30.5 30.5 30.5 33 33 37 45 45 47 47 68 68 68 68
7 8 8
8433 2179 15 8433 2180 48 8433 2181 59 8433 2182 45 8433 2182 91 8433 2183 49 8433 2184 69 8433 2185 89 8433 2186 12 8433 2196 12 8433 2187 20 8433 2197 20 8433 2187 42 8433 2197 42
ETD ST101 ETD ST101-100-13 ETD ST101-120-13 ETD ST101-150-20 ETD ST101-200-20 ETD ST101-300-20 ETD ST101-500-20 ETD ST101-750-25 ETD ST101-1000-25 ETD ST101-1200-25-S
ETD ST101 Fan ETD ST101-100-13-F ETD ST101-120-13-F ETD ST101-150-20-F ETD ST101-200-20-F ETD ST101-300-20-F ETD ST101-500-20-F ETD ST101-750-25-F ETD ST101-1000-25-F ETD ST101-1200-25-F ETD ST101-2000-38-F ETD ST101-2000-38-S-F ETD ST101-4000-38-F ETD ST101-4000-38-S-F
ETD ST101 Telescopic ETD ST101-100-13-T25 ETD ST101-120-13-T25 ETD ST101-150-20-T40 ETD ST101-200-20-T40 ETD ST101-300-20-T40 ETD ST101-500-20-T40 ETD ST101-750-25-T50 ETD ST101-1000-25-T50
ETD ST101-100-13-T25-F ETD ST101-120-13-T25-F ETD ST101-150-20-T40-F ETD ST101-200-20-T40-F ETD ST101-300-20-T40-F ETD ST101-500-20-T40-F ETD ST101-750-25-T50-F ETD ST101-1000-25-T50-F ETD ST101-1200-25-T50-F ETD ST101-1200-25-T50-S-F ETD ST101-2000-38-T50-F ETD ST101-2000-38-T50-S-F ETD ST101-4000-38-T50-F ETD ST101-4000-38-T50-S-F
Electric Nutrunners
ETD ST101 Telescopic Fan
Electric Assembly Tools and Systems 109
Tensor ST
Pistol Grip Models
ETP ST ETP ST is a pistol grip model for handheld applications. z Torque range from 1 to 20 Nm. z
Female hex drive for bits.
z
Low weight and ergonomic grip. Easy to access, reverse button.
z z
Operator friendly, feedback signals with sound and lights.
z
Model
Torque range
Square drive in
Nm
ft lb
Speed r/min
3/8 1/4 3/8 1/4 3/8 1/4
1-5 1-5 3-11 3-11 5-20 5-20
0.7-3.6 0.7-3.6 2.2-8.0 2.2-8.0 3.6-15.0 3.6-15.0
1-5 1-5 3-11 3-11 5-20 5-20
0.7-3.6 0.7-3.7 2.2-8.0 2.2-8.0 3.6-15.0 3.6-15.0
Weight kg
lb
Length mm
Height mm
Ordering No.
2820 2820 1210 1210 677 677
0.75 0.75 0.8 0.8 0.91 0.91
1.7 1.7 1.8 1.8 2 2
197 197 197 197 235 235
179 179 179 179 179 179
8433 2211 03 8433 2212 19 8433 2213 48 8433 2214 63 8433 2216 95 8433 2217 11
2820 2820 1210 1210 677 677
0.87 0.87 0.92 0.92 1.03 1.03
2 2 2.1 2.1 2.3 2.3
197 197 197 197 237 237
205 205 205 205 205 205
8433 2211 13 8433 2212 29 8433 2213 58 8433 2214 73 8433 2217 05 8433 2217 26
ETP ST32 ETP ST32-05-10 ETP ST32-05-I06 ETP ST32-10-10 ETP ST32-10-I06 ETP ST32-20-10 ETP ST32-20-I06
ETP ST32 with Barcode Scanner ETP ST32-05-10BCR ETP ST32-05-I06BCR ETP ST32-10-10BCR ETP ST32-10-I06BCR ETP ST32-20-10BCR ETP ST32-20-I06BCR
3/8 1/4 3/8 1/4 3/8 1/4
Tensor ST Revo
Pistol Grip Models
Electric Nutrunners
ST Revo z Unique and patented 360o swivel with transducer. z Ultra-compact size improves access. z Reduced weight means less need for % z Display on tool gives direct feedback of tightening result. z Program selection is made directly on tool. z Ideal for handheld application or fixtures with reduced space. z Torque range from 60-4000 Nm.
Model
Square drive in
Torque range
Weight
Nm
ft lb
Speed r/min
kg
60-200 150-500 220-750 300-1000 450-1500 600-2000 900-3000 1200-4000
45-145 110-365 160-550 220-735 332-1106 442-1475 664-2212 885-2950
396 186 132 99 47 38 24 20
5.2 5.9 6.2 6.4 8.8 11.5 14.8 15
lb
Length mm
CS distance mm
Spline
Ordering No.
303 334 353 364 402 454 476 481
32.5 33.5 33.5 33.5 43.5 48 59 59
3 4 5 5 9 7 8 8
8433 2302 02 8433 2305 02 8433 2307 52 8433 2310 02 8433 2321 52 8433 2322 02 8433 2323 02 8433 2324 02
Model with fan ETP ST101-200-20-F ETP ST101-500-20-F ETP ST101-750-25-F ETP ST101-1000-25-F ETP ST101-1500-25-F ETP ST101-2000-38-F ETP ST101-3000-38-F ETP ST101-4000-38-F
3/4 3/4 1 1 1 1 1/2 1 1/2 1 1/2
Reaction bar not included for ETP ST101. See accesory pages.
110 Electric Assembly Tools and Systems
11.5 13 13.7 14.1 19.4 25.4 33 33
Crowfoot
Tensor ST
In-Line crowfoot tools
Dimensions
Torque range Model
Weight Length lb mm
Speed r/min
kg
4-13 1429 4-17 1189 4-20 767 14-66 316 22-100 217 19-81 250 17-77 256 24-110 197
1.9 1.8 1.9 4.1 4.3 4.2 4.2 4.4
Nm
ft lb
A/F mm
A mm
B C mm mm
D mm
E mm
F mm
10 12 12 21 18 19 20 22
34 34 34 46 46 46 46 48
15 10 15 20 32 28 20 33
36.7 59.2 82.2 51.9 54.3 102 45.5 71 94 74.5 44 158.8 74.8 146.5 157.8 69.6 74.9 151.6 82.5 49.6 169 77.5 84 161.5
G H R mm mm mm
Ordering No.
ETC ST61 ETC ST61-18-10-LI3 ETC ST61-20-12-LI3 ETC ST61-28-12-LI3 ETC ST61-90-21-LI3 ETC ST61-120-18-LI3 ETC ST61-100-19-LI3 ETC ST61-100-20-LI3 ETC ST61-150-22-LI3
5-18 6-23 6-28 20-90 30-136 26-110 23-105 33-150
4.2 4 4.2 9 9.5 9.2 9.2 9.7
523 542 526 684 684 678 695 688
12.5 15 12.5 16 11.5 13.5 17.5 14
35 35 35 64 64 64 64 64
22 31 30 40 38 36 45 40
10 14.5 13 20 19 18 22.5 20
8433 2311 11 8433 2311 17 8433 2311 14 8433 2311 44 8433 2311 38 8433 2311 35 8433 2311 50 8433 2311 47
Offset crowfoot tools
Dimensions
AF
H
G
R
A
C
D E F F1
Torque range Model
Nm
ft lb
Speed Weight Length A/F r/min kg lb mm mm
A B C mm mm mm
D mm
E mm
F mm
G mm
H R mm mm
F1 mm
Ordering No.
14.55 32.8 62 84 71.6 93.6 24.8 46.8 18.2 40.2 27 51 31.8 55.8 100.8 132 91.2 122.4 32 63.2 34.8 66
42.8 97 108.1 61.3 50.5 66 72.3 152 140.4 82.2 86
57.8 117.5 128.6 81.8 71 88.5 94.8 178 166.4 108.2 112
36.5 44 44 44 44 48 48 62.5 62.5 62.5 62.5
22 30 31 31 29 30 33 40 36 38 40
61.1 119 130.1 83.3 72.5 90 96.3 183.3 171.7 113.5 117.3
8433 2310 09 8433 2310 12 8433 2310 15 8433 2310 18 8433 2310 24 8433 2310 27 8433 2310 30 8433 2310 45 8433 2310 36 8433 2310 39 8433 2310 48
42 21 128.2 45 22.5 135.5
8433 2310 51 8433 2310 57
ETC ST61-18-10-LO3 ETC ST61-28-12-LO5 ETC ST61-20-13-LO5 ETC ST61-40-14-LO3 ETC ST61-40-3/8-LO3 ETC ST61-50-16-LO3 ETC ST61-80-17-LO3 ETC ST61-90-21-LO5 ETC ST61-100-19-LO5 ETC ST61-140-18-LO3 ETC ST61-150-21-LO3
4-18 3-13 1450 1.5 5-28 4-20 1090 2 5-23 4-17 1090 1.7 8-44 6-32 655 2 8-40 6-29 655 2.1 12-64 9-47 475 2.5 16-80 12-59 350 3.1 24-90 17-66 227 4.2 21-110 15-81 227 4.4 28-140 20-103 190 4 32-150 23-110 185 4
3.3 4.4 3.7 4.4 4.6 5.5 6.8 9.2 9.7 8.8 8.8
469 533 534 497 486 512 534 664 653 595 596
10 12 13 14 3/8 16 17 21 19 18 21
60.3 69.5 57.5 69.5 90.3 77.8 81 89.4 96.9 96.9 99.7
15 15 10 18 36 24 27 20 28 32 33
10 13 14.5 14.5 10.3 15 16.5 20 18 19 20
ETC ST101 ETC ST101-200-21-LO3 52-215 38-158 ETC ST101-200-22-LO3 52-200 38-147
380 9.3 20.5 731 380 9.3 20.5 738
21 148.8 22 139.8
40 32.75 70.4 91.4 125.4 75.3 37 38.55 76.2 98.7 132.7 75.3
Electric Assembly Tools and Systems 111
Electric Nutrunners
ETC ST61
Tensor ST
Tube Nut
In-Line tube nut tools
Dimensions R
R1
Torque range Model
Nm
ft lb
Speed Weight Length A/F A B C r/min kg lb mm mm mm mm mm
D mm
E mm
F mm
2250 1705 1705 1630 1278 1278 767 772 761 371 267 267
22.7 27.3 27.3 27.9 34.1 31.9 43.7 34.3 52 49.3 53.8 64.4
21.6 25.4 25.4 26.1 31.1 29.7 29.3 31.4 47.3 44.6 38.8 56.5
60 66.6 66.6 67.8 81.5 78.6 96.5 83 113.7 111 137.2 148.9
G H mm mm mm
R R1 mm mm
Ordering No.
ETO ST61 ETO ST61-8-8-LI3 3-8.5 2.2-6.2 ETO ST61-12-8-LI3 4-12 3-9 ETO ST61-15-8-LI3 4-14 3-10 ETO ST61-15-10-LI3 4-15 3-11 ETO ST61-18-10-LI3 5-18 3.6-13 ETO ST61-20-10-LI3 5-20 3.7-14.7 ETO ST61-28-12-LI3 6-28 4.4-20.6 ETO ST61-30-12-LI3 6-33 4.4-24.3 ETO ST61-35-16-LI3 6-35 4.4-25.8 ETO ST61-50-19-LI3 15-60 11-44 ETO ST61-80-19-LI3 21-80 15-59 ETO ST61-100-21-LI3 21-100 15.5-73.7
1.7 1.7 1.8 1.8 1.8 1.9 2.3 2.3 2.5 3.6 4.1 4.4
3.7 3.7 4 4 4 4.2 5.1 5.1 5.5 7.9 9 9.7
499 505 505 506 522 519 558 544 578 638 662 674
8 8 8 10 10 10 12 12 16 19 19 21
32 32 32 32 34 34 43 43 46 46 46 46
11 10 12 12 11 14 11 18 11 18 18 20
12.25 13 11 11 14.5 13 17.5 14 20.8 17 17 16
4.6 10.1 706
24
46
20 16
33.5 33.5 33.5 33.5 35 35 40 40 45 45 64 64
29 31 31 32 38 38 50 40 55 59 59 76
6 7 7 8 8 8 10.4 10.4 12.5 14 17 18
7.8 9.8 9.8 10.3 11.9 11.2 15 12.4 17.2 17.2 20.1 22.3
10 11.5 11.5 14 15 14 31 25 32 32 32 32
8433 2311 53 8433 2311 56 8433 2311 59 8433 2311 62 8433 2311 68 8433 2311 64 8433 2311 77 8433 2311 74 8433 2311 83 8433 2311 86 8433 2311 92 8433 2311 95
ETO ST81 ETO ST81-100-24-LI3 39-110
28-81
240
71.3 50.6 160.4 64
77 20.5 24.6 33
8433 2311 98
Offset tube nut tools
Dimensions G
H
AF
R
R1
A
C
D E F F1
Electric Nutrunners
Model
Torque range Speed Weight Length A/F A B C Nm ft lb r/min kg lb mm mm mm mm mm
D E mm mm
F mm
G H R1 R F1 mm mm mm mm mm mm
Ordering No.
ETO ST31 ETO ST31-12-10-LO3 ETO ST31-12-10-LO5
4-14 1.5-10.3 3-12 2.2-8.8
545 1.4 545 1.5
3.1 437 3.3 473
10 63.3 12 6.9 25.1 34.9 49.9 36.5 31 10 61.8 10 42.7 60.9 70.7 85.7 36.5 31
4 3.5 3.5 4.2 4.6 6.2 5.9 9.7 9.9
12 12 12 13 13 17 21 21 27
7 7
9.8 11.5 53.2 8433 2310 63 9.8 11.5 89 8433 2310 66
ETO ST61 ETO ST61-18-12-LO5 ETO ST61-18-12-LO3 ETO ST61-20-12-LO3 ETO ST61-28-13-LO3 ETO ST61-33-13-LO5 ETO ST61-50-17-LO5 ETO ST61-55-21-LO3 ETO ST61-100-21-LO3 ETO ST61-100-27-LO3
4-18 3-13.2 5-18 3.7-13.2 5-20 3.7-14.7 6-28 4.4-20.6 7-33 5.2-24.3 10-50 7.3-37 11-55 8.1-40.5 23-100 17-74 23-100 17-74
1450 1090 1450 1090 655 475 475 227 227
1.8 1.6 1.6 1.9 2.1 2.8 2.7 4.4 4.5
112 Electric Assembly Tools and Systems
511 470 466 488 524 552 515 588 597
62 64 64 65 72.5 80 73.8 97.8 95.8
11 11 14 11 18 18 12 20 20
51 9.4 7 12.8 53.3 66.8 18 20.6 23.2
73 84.9 31.4 43.8 29 40.2 36.8 51.8 75.3 87.7 90.8 105.8 49.2 69.3 54.6 76.9 60 84.6
105.4 64.3 60.7 74.3 108.2 128.3 96.8 110.9 118.6
44 44 44 48 44 48 62.5 75.3 73.5
38 38 38 50 40 50 59 76 77
8 8.5 8 10.4 10.4 12 16 18 20.5
11.9 12.4 11.2 15 12.4 15 20.1 22.3 24.6
15 16 14 31 25 31 32 32 33
106.9 65.8 62.2 75.8 109.7 129.8 100.6 114.6 121.4
8433 2310 75 8433 2310 78 8433 2310 72 8433 2310 84 8433 2310 81 8433 2310 87 8433 2310 93 8433 2310 99 8433 2311 02
Angle Models
Tensor SR
ETV SR SR Angle tools are extremely fast, compact and easy to operate. z ?)' % z ? " % z
Front LED´s give better operator feedback. z Torque range from 2.5 to 25 Nm. z
Torque range Model
ET SR21-12-10 ET SR21-25-10
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
2.5-12 5-25
1.9-8.9 3.7-18.5
1350 1000
1.1 1.2
2.4 2.6
297 297
CS distance mm
14 14
Straight Models
Spline/ Mounting
Ordering No.
-
8436 4120 12 8436 4120 25
Tensor SR
ETD SR SR Straight tools are ideal for hand
tions. z Torque range from 1.4 to 16 Nm. z
Front light guide is integrated. Push-to-start mechanism.
z
Torque range Model
ETD SR21-07-I06-PS ETD SR21-16-I06-PS
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Spline/ Mounting
Ordering No.
1.5-7 3.5-16
1.0-5.2 2.6-11.8
2090 1460
0.9 1.0
1.9 2.2
259 276
24 24
-
8436 4220 07 8436 4220 16
Electric Assembly Tools and Systems 113
Electric Nutrunners
z
Tensor STR
Pistol Grip Models
ETP STR The STR61 is available in two models, Standard tool and Cable on Top tool. z New D-grip handle gives more robustness, safety and less heat transfer. z Speed increased by up to 45 compared to Tensor S range. z eight reduced by up to 45 compared to Tensor S pistol grip range. z Torque range from 5 to 125 Nm. z Easy to mount tool accessories such as scanner and parameter selector. z Optional operation handle is available. z
Torque range Model
ETP STR61-20-10 ETP STR61-30-10 ETP STR61-50-13 ETP STR61-70-13 ETP STR61-90-13 ETP STR61-120-13
Weight
Nm
ft lb
Speed r/min
kg
lb
Length mm
CS distance mm
Ordering No.
5-22 6-32 10-55 14-80 20-95 24-125
3.7-16.2 4.4-23.5 7.4-40.6 10.3-59 14.7-70.4 17.7-89.4
2100 1530 820 560 450 380
2.87 2.87 3.75 4.41 4.41 4.41
1.3 1.3 1.7 2.0 2.0 2.0
244 244 282 298 298 298
24 24 24 26.5 26.5 26.5
8436 6360 20 8436 6360 30 8436 6360 50 8436 6360 70 8436 6360 90 8436 6360 12
5-22 6-32 10-55 14-80 20-95 24-125
3.7-16.2 4.4-23.5 7.4-40.6 10.3-59 14.7-70.4 17.7-89.4
2100 1530 820 560 450 380
3.75 3.75 4.63 5.29 5.29 5.29
1.7 1.7 2.1 2.4 2.4 2.4
296 296 334 350 350 350
24 24 24 26.5 26.5 26.5
8436 6368 20 8436 6368 30 8436 6368 50 8436 6368 70 8436 6368 90 8436 6368 12
COT-version ETP STR61-20-10 COT ETP STR61-30-10 COT ETP STR61-50-13 COT ETP STR61-70-13 COT ETP STR61-90-13 COT ETP STR61-120-13 COT
Electric Nutrunners
For reaction bars and mounting brackets, see accessory pages.
114 Electric Assembly Tools and Systems
Tensor
Accessories
Optional Accessories Tensor ST/SR/STR Model
Ordering No.
Tool cable 2m 4220 2636 02 3m 4220 2636 03 5m 4220 2636 05 7m 4220 2636 07 10 m 4220 2636 10 15 m 4220 2636 15 Cables with 90 degrees connector 2m 4220 3891 02 3m 4220 3891 03 5m 4220 3891 05 7m 4220 3891 07 10 m 4220 3891 10 15 m 4221 3891 15 Spiral cable length/stretched length 3m/4m 4220 2757 03 7m/8m 4220 2757 07 10 m / 12 m 4220 2757 10 Cable protection 4220 2977 90
ST/SR/STR Cable
ST/SR/STR Cable protection
ST/SR/STR Spiral cable
ST/SR/STR Cable with 90 degrees connector
Extension cable 5m 4220 1007 05 10 m 4220 1007 10 15 m 4220 1007 15 < # 5m 4220 1563 05 10 m 4220 1563 10 15 m 4220 1563 15
Tensor DS Model
Tool cable 2m 3m 5m 7m 10 m 15 m Extension cable 5m 10 m 15 m
Ordering No.
4220 4380 02 4220 4380 03 4220 4380 05 4220 4380 07 4220 4380 10 4220 4380 15 4220 2047 05 4220 2047 10 4220 2047 15
DS Tool cable
Tensor ES Model
Ordering No.
Electric Nutrunners
Round cables for ES21 2m 4220 4204 02 3m 4220 4204 03 5m 4220 4204 05 7m 4220 4204 07 10 m 4220 4204 10 15 m 4220 4204 15 Flat cables for ES61 3m 4220 4339 03 5m 4220 4339 05 7m 4220 4339 07 10 m 4220 4339 10 15 m 4220 4339 15 Extension cables for all cables 3m 4220 4393 03 5m 4220 4393 05 10 m 4220 4393 10 15 m 4220 4393 15 25 m 4220 4393 25 Suspension yoke cable for ES21 Suspension yoke cable 4210 1810 00
Electric Assembly Tools and Systems 115
Accessories
Tensor
Optional Accessories Tool extensions Model
ET ES61-70/100 ETD/ET DS4, ET ES61-25/30/40/50 ETD DS7 20-30 ET DS7 30-50 ETD/ET DS4 ETD/ET DS7 50-200 ETD/ET DS9 270-370, ST101 270-1000 ETD DS9 450-600, ST101 600 ET ST31 15-20 ET ST61 20-30 ET ST61 40-50 ET ST61 70 ET ST61 100-200
Supported extensions Tensor ST/SR
SR21, ET ST31 20, ST61 28-30 ET ST61ST81 40-50 ET ST61/ST81 70 ET ST61/81/101 150-180 ET ST61 200 ET ST81/101 200
Length
Ordering No.
150 150 150 150 100 150 150 150 150 150 150 150 150
4220 1132 80 4220 1131 80 4220 1131 80 4220 1131 80 4220 1131 86 4220 1714 80 4220 1585 80 4220 1585 85 4220 2903 80 4220 2903 96 4220 2903 95 4220 2903 97 4220 2903 91
Tool extension
154 mm Tensor DS
Tensor ES
4220 3869 90 4220 3868 90
ET ES61-40/50 ET ES61-70
4220 2209 91 4220 2596 91 4220 4125 90 4220 4125 82 4220 4125 91
ET DS2/DS7 20-30 ET DS7/DS9 40-50 ET DS7/DS9 70
Ordering No.
ET ES61-25/ 30
ET ES61-100
Supported extensions
? < # Model
ET ES61-40/50 ET ES61-70/100 ET ST61 30, ET ST61/81 200 ET ST61 40-50 ET ST61/81 70 ET ST61/81 100 ET ST61/81 150-180 ET ST10 180 ET ST10 200-600 ETP ST32 20 106 CR
Ordering No.
4220 1677 92 4220 4722 80 4220 1677 91 4220 1677 93 4220 1677 95 4220 1678 97 4220 1678 90 4220 1677 99 Included 4220 3491 00
Reaction plate
Covers for standard sockets
Electric Nutrunners
Model
ETD ES61-18/ 25/ 30 ETD ES61-50 ET ST61 28, ET ES61-25 ET ST61 30, ET ES61-30 ET ST 100, ET ES61-100 ET ST 150-180 ET ST 40-50, ET ES61-40/50 ET ST 70, ET ES61-70 ET ST 61/81/101 200, DS7 200 ET DS9/ST101 270-370 ETD DS7 50-120, ETD ST61/81 50-120 ETD DS7 20/30/120, ETD ST61 15/20/30 ET ST31 20, SR21
116 Electric Assembly Tools and Systems
Ordering No
4220 3251 02 4220 3251 03 4220 3154 03 4220 3154 04 4220 3154 05 4220 3154 06 4220 1995 05 4220 1993 03 4220 3154 07 4220 3154 08 4220 3251 00 4220 3251 02 4220 3154 03
Cover for standard sockets
Tensor
Accessories
Optional Accessories Lever Tensor DS / ST / SR Model
Ordering No.
Lever, DS Lever, ST Spoon lever, SR21 Extended lever, DS Extended lever, ST Lock-off lever, DS Lock-off lever, ST
4220 1642 80 4220 3511 81 4220 4338 83 4220 1642 85 4220 3511 85 4220 2356 80 4220 3511 83
Lock-off lever
Reaction bars and mounting brackets Number
Spline type
1 2 Spline type 2 3 4 5 Spline type 3 6 7 8 Spline type 6 9 10 11 Spline type 7 12 Spline type 8 13 14 For model ETD ST10 120 ETD ST10 200/300/500 ETD ST10 750/1000 ETP STR61 20/30 ETP STR61 50/70/90/120, ETD ES61-18/25/30 ETD ES61-50
Type
L/W/H
Ordering No.
racket racket Triangular ar racket Triangular ar racket Triangular ar racket racket racket racket
100/60/8 70/41/14 73/72/14 270/35/14 100/50/12 82/80/12 400/29/12 200/100/15 112/109/15 560/80/15 250/150/20 250/160/20 100/60/8 100/60/8
4220 1029 00 4210 2134 02 4220 2137 02 4220 1903 00 4210 2219 03 4220 2137 03 4210 2219 80 4220 1200 00 4220 2137 06 4220 1200 01 4220 1445 00 4220 1972 00 4220 1029 01 4220 1029 02
racket racket racket ar ar
150/100/16 200/150/16 200/150/20 250/15/8 270/35/14
4220 3677 00 4220 3677 01 4220 3677 02 4220 4495 00 4220 1903 00
ar
Reaction bar
Mounting bracket
Triangular
4210 2219 80
Mounting bracket is included for some tool models. Please match the number from the table with the tool tables.
Suspension yokes Type
Assembly
Horizontal Horizontal Horizontal Horizontal ertical Horizontal Horizontal Fixed Horizontal Horizontal Fixed Horizontal Fixed ertical ertical
Motor Motor Motor Motor Handle Motor Motor Motor front nut Motor Motor Motor Motor Motor Handle Planetary gear
4220 0987 82 4220 4586 90 4220 1418 96 4220 0987 85 4220 1417 80 4220 1418 93 4220 1154 90 4220 1675 86 4220 0987 90 4220 2657 90 4220 2843 92 4220 0987 90 4220 2843 91 4220 1417 95 4220 1418 91
ertical ertical Swivelling Swivelling Swivelling Tool upside down Fixed, one side Fixed, both sides Swivelling Swivelling Horizontal Adjustable Adjustable Swivelling Swivelling For rear For front
Planetary gear Planetary gear
4220 1418 90 4220 1418 92 4210 3088 86 4210 3088 83 4210 3088 81 4220 3037 00 4220 4334 00 4220 4399 80 4220 4381 80 4220 4394 80 4220 3930 90 4220 4075 90 4220 4075 91 4210 3088 87 4210 3088 81 4220 4410 80 4220 4409 80
a b
Not telescopic. To be used if barcode scanner is mounted.
Motor Motor Motor Gear Gear
Ordering No.
Suspension yokes
Electric Assembly Tools and Systems 117
Electric Nutrunners
Model
ET /ETD ES21 ET /ETD ES61 ETD/ET DS9 ETD/ET DS4/DS7 ETD/ET DS4/DS7/DS9 ETD/ET DS9 ETP DS4/DS7 ETD/ET DS4 ETD/ET DS4/DS7 ET /ETD ST31/61 ET /ETD ST31/61 ET /ETD ST81 ET /ETD ST81 ET /ETD ST31/61 ETD ST10 120-300, ET ST10 270-600 ETD ST10 500-1000 ET ST10 100-200 ETP DS9 350/500 ETP DS9 750 ETP DS9 1500 ETP STR61 ETP STR61 ETP STR61 ETP STR61 20/30/50 ETP STR61 70/90/120 ET ST101a ETP ST101 200-1000 ETP ST101 CR 200-1000 b ETP ST101 750-2000 ETP ST101 3000-4000 SR21 SR21
Accessories
Tensor
Optional Accessories Dual trigger for open end Model
ETV
ETD
Ordering No.
ST61-S ST61-L ST81-S ST81-L ST101
ST31, ST61 05-50 ST61 70-200 ST81 50 ST81 70-180 ST10 100-1000
ST31, ST61 15-30 ST61 50-120 ST81 30 ST81 50-120 ST10 100-1000
4220 3186 90 4220 3186 91 4220 3186 92 4220 3186 93 4220 3186 96
Lever trigger top
Dual trigger for open end 135 deg. Model
ETV
ETD
ST61-S ST61-L ST81-S ST81-L ST101
ST31, ST61 28-50 ST61 70-200 ST81 50 ST81 70-200 ST10 100-1000
ST31, ST61 15-30 ST61 50-120 ST81 30 ST81 50-120 ST10 100-1000
Ordering No.
4220 3311 90 4220 3311 91 4220 3311 92 4220 3311 93 4220 3311 94
Fixtured extensions Model
ET ES61-25/30/40/50 ET ES61-70/100 ET ST10 100, 150, 180, ETD ST10 120 ETD ST10 150, 200, 300 ETD ST10 500
For ext nut Ordering No.
For nut only Ordering No.
4220 2579 90 4220 2469 90 4220 3571 90 4220 3572 90 4220 3573 90
Included
Lever trigger 135 deg.
Included
Protective covers Model
Ordering No.
ET ST31 5-15 ET ST31/ST61 20-30, ET ST31 200 ET ST61 40-50/ST81 50 ET ST61 70/ST81 70 ETP ST31-05 ETP ST31-10 ET ST81/ST10 150-180 ET ST81/ST10 100 ETP ST101 included
4220 2744 05 4220 2744 03 4220 2744 02 4220 2744 04 4220 2744 06 4220 2744 07 4220 2744 10 4220 2744 09 4220 4299 00
Fixtured extension
Torque multiplier reaction bar included Model
Max. torque Nm
Gear ratio
Square in
Square out
Ordering No.
30 50 100 30 45 250 72
4.54 4.62 4.10 16.11 18.50 4.00 21.10
3/8 3/8 1/2 3/8 1/2 3/4 1/2
1/2 3/4 3/4 3/4 1 1 1
8431 0453 53 8433 0310 07 8431 0493 65 8433 0310 28 8433 0311 81 8433 0312 16 8433 0312 20
T-Mult 120 T-Mult 200 T-Mult 400 T-Mult 500 T-Mult 800 T-Mult 1000 T-Mult 1500
Protective cover Tensor ST
Operator handle Model
Electric Nutrunners
ETP STR61 ETP ST101
Ordering No.
Operator handle
4220 4487 80 4220 4522 82
Support handle Model
ET /ETD ES21 ETP DS9 350/500/750/1500 ETP ST31/32 5-10 ETP STR61 ETD SR21 ETP ST101 200/500 included ETP ST101 750/1000 included
118 Electric Assembly Tools and Systems
Ordering No.
4220 2725 83 4220 4374 90 4220 3517 80 4220 4343 80 4220 4347 80 4220 4001 84 4220 4001 83
Support handle
Tensor
Accessories
Optional Accessories Tool holder Model
Ordering No.
ETP ST32
4220 3584 80
Barcode scanner
CAUTION: This device emits CDRH/IEC Class 2 laser radiation. Do not stare into beam.
Model
ETV
ETD
Ordering No.
ST61-S ST61-L ST81-S ST81-L ETP STR61 ETP ST101
ST31, ST61 28-50 ST61 70-200 ST81 50 ST81 70-200
ST31, ST61 15-30 ST61 50-120 ST81 30 ST81 50-120
8433 0615 10 8433 0615 20 8433 0615 30 8433 0615 40 8436 0999 90 8433 0615 50
Tool holder
Parameter set selector Model
ETV
ETD
Ordering No.
ST61-S ST61-L ST81-S ST81-L ST101 ETP STR61
ST31, ST61 28-50 ST61 70-200 ST81 50 ST81 70-200 ST10
ST31, ST61 15-30 ST61 50-120 ST81 30 ST81 50-120 ST10
8433 0616 05 8433 0616 15 8433 0616 25 8433 0616 35 8433 0616 45 8436 0999 91
Barcode scanner
I/O device module Model
ETV
ETD
Ordering No.
ST61-S ST61-L ST81-S ST81-L ST101
ST31, ST61 28-50 ST61 70-200 ST81 50 ST81 70-200 ST10
ST31, ST61 15-30 ST61 50-120 ST81 30 ST81 50-120 ST10
8433 0617 12 8433 0617 22 8433 0617 32 8433 0617 42 8433 0617 52
Parameter set selector
Protection Model
Ordering No.
Scanner protection ST61-S 50, ST31/ST32 Selector protection I/O device protection
4220 2762 10 4220 2917 06 4220 2917 06
I/O device module Front button Model
ETV
ETD
ST61-S ST61-L ST81-S ST81-L ST101
ST31, ST61 28-50 ST61 70-200 ST81 50 ST81 70-200 ST10
ST31, ST61 15-30 ST61 50-120 ST81 30 ST81 50-120 ST10
Ordering No.
4220 3184 90 4220 3184 91 4220 3184 92 4220 3184 93 4220 3184 94
Scanner protection
Ad ustable headlights ETV
ETD
Ordering No.
ST61-S ST61-L ST81-S ST81-L ST101
ST31, ST61 28-50 ST61 70-200 ST81 50 ST81 70-100 ST10
ST31, ST61 15-30 ST61 50-120 ST81 30 ST81 50-120 -
4220 3292 94 4220 3292 95 4220 3292 96 4220 3292 97 4220 3292 98
Front button
Telescopic front part Model
mm
Ordering No.
ETP ST101 -200 ETP ST101 -500 ETP ST101 -750/1000 ETP ST101 -1500
25 40 50 50
4220 4592 80 4210 3781 81 4210 3788 80 4210 3788 81
Adjustable headlights
Electric Assembly Tools and Systems 119
Electric Nutrunners
Model
Accessories
Tensor
Optional Accessories Reaction bars
Electric Nutrunners
Spline dia mm
Steel bar Spline 1 Spline 2 Spline 3 Spline 4 Spline 5 Spline 6 Spline 7 Spline 8 Spline 9 26 mm Square steel bracket Spline 3 Spline 4 Spline 5 Spline 6 Spline 7 Spline 8 Spline 9 24 mm 26 mm 28 mm Triangular steel bracket Spline 2 Spline 3 Spline 6 Spline 6 Sliding drive reaction bar Spline 3 Spline 3 Spline 4 Spline 4 Spline 5 Spline 5 Spline 9 Spline 9 S-Type reaction bar Spline 3 Spline 4 Spline 5 Spline 6 Spline 7 Spline 8 Spline 9 L-Type aluminum bar Spline 3 Spline 4 Straight aluminum bar Spline 3 Extended sliding drive reaction bar Spline 5 Extended sliding tube reaction bar Spline 5 Bracket stepped Spline 1 Spline 2
Square drive size mm/in
CC distance mm
Ordering No.
268/36/18 270/35/10 400/56/12 500/62/15 500/62/15 560/80/15 500/100/20 500/150/20 500/85/20 270/34/8
4210 1798 01 4220 1903 00 4210 2219 80 4210 2183 80 4210 2726 80 4220 1200 01 4210 3899 02 4210 3899 03 4210 3899 80 4220 3491 00
100/50/12 125/65/16 125/65/16 200/100/15 250/150/20 250/160/20 150/85/20 100/60/8 100/60/8 100/60/8
4210 2219 03 4210 2183 01 4210 2726 01 4220 1200 00 4220 1445 00 4220 1972 91 4210 3899 01 4220 1029 00 4220 1029 02 4220 1029 01
73/72/14 82/80/15 112/109/15 150/145/20
4220 2137 02 4220 2137 03 4220 2137 06 4220 2137 16
1/2 3/4 3/4 3/4 1 1 1 1
70-120 70-120 76-126 82-218 80-125 82-218 80-130 80-280
4210 4481 83 4210 4481 63 4210 4481 84 4210 4616 84 4210 4481 85 4210 4616 85 4210 4481 89 4210 4616 89
110/18/12 120/22/15 130/25/15 125/25/15 170/40/20 200/65/20 160/40/20
4210 4480 03 4210 4480 04 4210 4480 05 4210 4480 06 4210 4480 07 4210 4480 08 4210 4480 09
266x300/29/15 144x150/42/15
4210 2219 08 4210 2183 08
L = 400
4210 2219 01
1
68-112
4210 4498 80
1
68-112
4210 4498 82
70/36/13 70/41/14
Steel bar
Square steel bracket
Triangular steel bracket
Sliding drive reaction bar
S-Type reaction bar
L-Type aluminum bar
Straight aluminum bar
Extended sliding drive reaction bar
4210 1798 02 4210 2134 02
Extended sliding tube reaction bar
Bracket stepped
120 Electric Assembly Tools and Systems
Introduction – Controllers and Software
Z #* * ! <*] Atlas Copco advanced controllers and software provide intuitive monitoring and control of tightening operations performed using Atlas Copco electric assembly tools. Assembly process control and uality assurance is made easy by advanced control functions. The system guides the operator through the assembly process, avoiding mistakes that can result in costly uality problems.
Power Focus 4000 The Power Focus range controls tools from the Tensor DS, ST, SR, STR, STB and ETX families. With its built-in functions, it also participates in controlling the station or line segment. The Power Focus and associated software packages provide easy-to-understand information for everyone, from operators to plant managers. The Power Focus is based on standard hardware and software components ! ! ! mands, from the most basic stand-alone installation to full integration into the factory network. The modules fit together using the “plug-and-play” concept. Assembly process control and quality assurance is made easy by advanced control functions. On receipt of assembly information, the Power Focus automatically selects the correct tightening sequence and parameters. The operator is guided through the process, avoiding mistakes that can result in costly quality problems.
ware is no longer required since you can browse in using a web HMI. The intuitive interface and color screen provide clear operator feedback. Smart software management will guarantee highest possible uptime. Upgrade your controller in a few seconds using only a USB stick. $ \'`\\ ! Tensor DS nutrunners and DL screwdrivers have been developed to give you the " " vanced electric systems throughout your assembly operations.
Their simplicity, reliability, outstanding ~ " reduce your assembly costs and improve overall productivity. A suitable choice for quality critical applications, the Tensor DS and DL series have a proven track record in many industries, including aerospace, automotive, construction, white goods and electronics.
Controllers and Software
| < $$+|& ToolsTalk PF is the user-friendly tool that enables you to communicate with your Power Focus tool controller. It makes programming and process analysis of a tightening station simple. Power Focus 600 The Power Focus 600 is compatible with the Tensor ES tools and is the perfect choice for quality critical assembly. It comes in one single hardware version regardless of which tool model or functionality level is used. Its powerful industrial design gives a reliable process that will speed up your tightening operations. Thanks to the intuitive interface and the fact that it’s so easy to use you can set up and run a new system from the box in minutes. External computer soft-
Electric Assembly Tools and Systems 121
Controllers
Power Focus 600
Power Focus 600 The Power Focus 600 controller takes quality critical assembly to the next level. Setting up and using an electric system has never been easier. And, by switching from pneumatic tools, you can reduce your energy consumption by up to 85%. Unbelievable but true – we call it easy transformation! Easy Set up and run a new system from the box in minutes. Computer software is no longer required. Intuitive interfaces enable real-time analysis and fast reaction if needed. <# Same controller hardware regardless of tool model. Powerful industrial design gives a reliable process to maximize uptime and speed up your tightening operations. Both hardware and software is intuitive, giving clear operator feedback on the screen.
\ ! Power Focus 600
8436 2700 01
IAM IAM Joint Control IAM Station Control
*+ *] [ $ ! ! ] ] +
8436 0900 01 8436 0900 05
& ]! !
IAM
IAM '
& ]
Number of Psets Batch sequence Lock on reject
1 x
16 x x
x x x x x x x x x
x x x x x x x x x x
30 x 1000
1000 x 1000
x x x -
x x x x x x x x x x x
' Torque control Torque control and angle monitoring $ " " Rotate spindle forward/reverse TurboTight Two Step Quick Step Three Step CW / CCW operation Complete re-hit detection Self tap
Controllers and Software
| < ! Tightening data storage (Torque, Status OK/NOK, NOK reason) Torque-time trace Event log
! ] Web-browser client programming Read and write programming via remote Ethernet Tightening data via local USB Tightening data via remote Ethernet Controller SW upgrade via local USB Controller SW upgrade via remote Ethernet 1D/2D Barcode reader for selection $ " (* Stacklight Socket selector Operator panel I/O expander
122 Electric Assembly Tools and Systems
& ]!`?_ ?$$]
& ] ! !
\'`\
| &XXX
_ _ [! \' \'`\ \'`\
\' \'
_ ' ! '$`'?`'$? '$`'?`'$? '$`'?`'$?
$
Compact hardware LED display 6 button keyboard Graph hardware LCD display Full keyboard
x
x x x
x x x
x x x
x x x
x x x x x x
x x x x x x
& ]
Number of tools Number of Psets Batch count Open end spanner Quick programming Cross thread / Rehit detection Tool service indicator Autoset Lock on reject Line control Transducer torque traceability Tightening status storage (default) Tightening data storage (default) MultiStages Trace storage Real time statistics SPC RBU Bar code reading ID input to select Pset Job function Number of jobs (default) ID input to select job " $" | } Cell programming Label printer (via Open protocol) Cell Job
1 1 x x x x x x x
1 1 x DS only x x x x x
1 10 x DS only x x x x x x
1 64 x x x x x x x x
1 64 x x x x x x x
1 250 x x x x x x x x x 5 000 5 000 8 8 x x x x x x 99 x x x
1 250 x x x x x x x x x 5 000 5 000 8 8 x x x x x x 99 x x x x
x 5 000 5 000
5 000 8
8 x x x
x x x x 32 x x x
$
x x x x x x 1 250 x x x x x x x x x 5 000 5 000 8 8 x x x x x x 99 x x x x
'
Two stage/Quick step/Ergoramp Torque control and angle monitoring DS control Auto zoom step CW / CCW operation Rundown angle monitoring Self tap / PVT monitoring Reverse angle Rotate spindle Click wrench input Torque and angle control Angle control and torque monitoring Current monitoring Post view torque Yield control (PF 4000 and ETX combination only) StepSync, SynchroTork (PF 4000 only) Home position Snug gradient
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x
x x x x x x x x x x x x x x
x x x x x x x x x x x x x x x x
x x x x x x x x x x x x x x x x
x x
x x x x x x x x x x
`
x x
RS232 programming port USB port (PF 4000 only) Discrete I/O Remote start Socket selector (optional) RE Alarm (optional) Parallel printer port I/O Expander (optional) Expandable I/O (up to 124 in / 124 out) Operator ID card input Fieldbus card RS232 bar code reader port ? " Ethernet port for remote prog Ethernet port for data collection
x
x
x
x x
x x
x x x x
x x x x x x x x x
x x x x x x x x x x Optional x x OK-NOK
x x x x x x x x x x Optional x x x
x x x x x x x x x x Optional x x x
x x x x x x x x x x Optional x x x
x x x
x x
x x x
x x x
x x x
Protocols Open protocol serial Open protocol Siemens 3964R serial Open protocol Ethernet
Electric Assembly Tools and Systems 123
Controllers and Software
Controllers - DS/DL, Power Focus 4000
Controllers
DS/DL Drive
\ !< ]! ! Used to control and monitor tools, the DS and DL drives provide a high degree of functionality with minimal setup and " % ') ! Tensor DS nutrunners and the DL drive is used together with Tensor DL screwdrivers. $ \'\ The Tensor DS and DL systems reduce " = > <] Through its control and monitoring functionality, Tensor DS/DL will bring you closer to zero-fault production. By alerting the operator to the most common errors before they continue down the line, the system ensures high-quality end products, and saves you a fortune in reworking costs. < ! The Tensor DS/DL can be set with up to 10 different torque settings making it possible to use the same tool for several applications. This reduces operating costs and allows a cleaner design of the work area.
\\ ! D303-DL Basic D313-DL Advanced
8433 4850 48 8433 4850 33
\'\ ! D32-DS4 Box D302-DS4 Basic D312-DS4 Advanced D32-DS7 Box D302-DS7 Basic D312-DS7 Advanced D32-DS9 Box D302-DS9 Basic D312-DS9 Advanced
Controllers and Software
$ \'`\ ! ! ] Tensor DS/DL tools shorten the cycle times through high speed and power. The controller calculates and monitors torque through the highly accurate DigiTork algorithm. The tools are equipped with angle encoders monitoring the rundown angle as well as the tightening angle. Combining torque and angle monitoring you will detect if something is wrong with the joint, guaranteeing quality.
124 Electric Assembly Tools and Systems
8433 0820 66 8433 0820 48 8433 0820 33 8433 0822 66 8433 0822 48 8433 0822 33 8433 0824 66 8433 0824 48 8433 0824 33
Power Focus 4000 series
Controllers
Advanced process control and monitoring functions Power Focus is a modular range of controllers, with full flexibility, designed for applications ranging from single spindle nutrunnning systems. Advanced process control and monitoring functions make it easy to view and collect data using the Internet infrastructure. Choose your controller – either Graph or Compact.
●
Choose your RBU software key to run a tool.
●
Choose from various ways to use the controller, as a stand-alone or in a network.
●
Run many different kinds of tool, standard, FS, crowfoot or open tools.
●
Realtime statistics analysis. ? " %
● ●
Advanced tightening control and/or monitoring method.
●
Trace view. " "%
● ●
Can handle different level of communication.
Power Focus 4000 for Tensor DS, ST, SR, STR, STB and ETX Model
Ordering No.
Power Focus 4000 W 10
The Power Focus 4000 is available in two versions, Compact and Graph. The difference between them is the user interface, where the Graph features the color display and a full keyboard. Compact This version offers full functionality at a lower cost, but requires a PC with the ToolsTalk PF software for process setup. Graph With the Graph hardware, you have full stand-alone programming possibilities. When networked, the Graph can function as a programming terminal for other Power Focus units. RBU cuts downtime Atlas Copco’s patented Rapid Backup Unit (RBU) concept transfers functionality to a non-configured hardware unit, ensuring that hardware can easily be upgraded should functionality requirements change. The RBU also acts as back-up " " " % ( " ! = the RBU to the new hardware, switch on the unit and you’re ready. All programming and network configurations are transferred in seconds. The RBU cuts downtime to a minimum.
PF 4000-G-HW PF 4000-C-HW PF 4000-G-DN- HW PF 4000-C-DN-HW PF 4000-G-FLN-HW PF 4000-C-FLN-HW PF 4000-G-PB-HW PF 4000-C-PB-HW PF 4000-G-CC-HW PF 4000-C-CC-HW PF 4000-G-IB-HW PF 4000-C-IB-HW PF 4000-G-MB-HW PF 4000-C-MB-HW PF 4000-G-PN-HW PF 4000-C-PN-HW PF 4000-G-EIP-HW PF 4000-C-EIP-HW
Power Focus 4002 for Tensor SL Model
Ordering No.
Power Focus 4002 W 07 8433 7100 00 8433 7100 05 8433 7140 00 8433 7140 05 8433 7141 00 8433 7141 05 8433 7142 00 8433 7142 05 8433 7143 00 8433 7143 05 8433 7145 00 8433 7145 05 8433 7147 00 8433 7147 05 8433 7148 00 8433 7148 05 8433 7149 00 8433 7149 05
PF 4002-G-HW PF 4002-C-HW PF 4002-G-DN-HW PF 4002-C-DN-HW PF 4002-G-PB-HW PF 4002-C-PB-HW PF 4002-G-IB-HW PF 4002-C-IB-HW PF 4002-G-MB-HW PF 4002-C-MB-HW PF 4002-G-PN-HW PF 4002-C-PN-HW PF 4002-G-EIP-HW PF 4002-C-EIP-HW
8433 3100 00 8433 3100 05 8433 3140 00 8433 3140 05 8433 3142 00 8433 3142 05 8433 3145 00 8433 3145 05 8433 3147 00 8433 3147 05 8433 3148 00 8433 3148 05 8433 3149 00 8433 3149 05
IRC Focus for STwrench and Tensor STB Model
Ordering No.
IRC Focus W 10
Controller functionality Hardware key
Ordering No.
RBU-Bronze RBU-Silver RBU-Gold RBU-DS RBU-X
8433 0010 10 8433 0015 20 8433 0020 20 8433 0005 10 8433 0080 20
IRC FOCUS-B-G-HW IRC FOCUS-B-C-HW IRC FOCUS-B-G-DN-HW IRC FOCUS-B-C-DN-HW IRC FOCUS-B-G-FLN-HW IRC FOCUS-B-C-FLN-HW IRC FOCUS-B-G-PB-HW IRC FOCUS-B-C-PB-HW IRC FOCUS-B-G-IB-HW IRC FOCUS-B-C-IB-HW IRC FOCUS-B-G-MB-HW IRC FOCUS-B-C-MB-HW IRC FOCUS-B-G-PN-HW IRC FOCUS-B-C-PN-HW IRC FOCUS-B-G-EIP-HW IRC FOCUS-B-C-EIP-HW
8433 6500 00 8433 6500 02 8433 6500 04 8433 6500 06 8433 6500 08 8433 6500 10 8433 6500 12 8433 6500 14 8433 6500 16 8433 6500 18 8433 6500 20 8433 6500 22 8433 6500 24 8433 6500 26 8433 6500 28 8433 6500 30
U
Electric Assembly Tools and Systems 125
Controllers and Software
●
Controllers
Power Focus 4000 series
' ]* All Atlas Copco tightening spindles are " " of Express mechanics. The StepSync and SynchroTork tightening strategies give various levels of spindle synchronization during clamp force build-up. Communication between the controllers in the cell or group takes place via the I/O bus. Depending on user-interface preferences and budget, the SyncMaster may be a Compact or Graph hardware unit. '< ] The inherent “MultiStage” functionality permits the combination of up to eight different parameter sets in a linear sequence. The entire process is activated with just one press of the tool trigger. For joint conditioning, fasteners can be run down to a pre-torque value, backed " " " nal torque. This advanced functionality is ideal for reducing relaxation in a joint. + ! ] The Cell concept allows for Ethernet networking without a PC, and offers overall station process control at a lower cost. A Cell consists of up to 20 units, where
+J The control strategies StepSync and SynchroTork synchroni e Tensor spindles to provide consistent cla p forces over the entire co ponent ating face. the Master controls the process of all Members in the tightening station, and communicates process data as a single interface point. [! < ^ ] control Data is continuously collected and analyzed, and can be presented as statistics on, e.g., the Graph color display. Diagnostics and statistical alarms such as
SPC monitor charts, and capability (Cpk) alarms highlight changes and trends in the assembly process. Effective information and SPC are good motivators, and encourage operators to adopt a proactive approach to monitoring the quality of the assembly process.
] ! Realtime communication over I/O bus independent of the factory net.
Controllers and Software
& ! The common industry field buses are
K ? net IP and FL-Net. ! The cell is a key concept in the system design. It is a cluster of max. 20 controllers networked together via built-in Ethernet TCP/IP. No need for use of a PC. & ]! Power Focus can be integrated with the factory Ethernet network which enables easy access and reporting anywhere in the plant. ! Worldwide communication is a matter of giving access through a factory network gateway to Power Focus. iscrete
126 Electric Assembly Tools and Systems
,
bus, ieldbus, Compact,
raph, C, access router, host database.
ToolsTalk
Software
$$+|& ToolsTalk PF provides tightening param " $"rator set-up, plus customized reporting and presentation of statistics. With a simple click, results can be exported % ToolsTalk communicates with the PowerFocus via Ethernet, USB or serial RS232. If you are networking from K< ! quickest access to the different control units connected.
$$+| &
1-user license 5-user license 10-user license Plant license
8092 1190 01 8092 1190 05 8092 1190 10 8092 1190 99
$$+|&:XJ 1-user license 5-user license 10-user license Plant license
8092 1183 01 8092 1183 05 8092 1183 10 8092 1183 99
$$+|&:X :XJ 1-user license 5-user license 10-user license Plant license
$$+\'`\
$$+|&:X
8092 1183 31 8092 1183 35 8092 1183 40 8092 1183 49
Swedish English German French Spanish Italian
8092 1138 60 8092 1138 62 8092 1138 64 8092 1138 66 8092 1138 68 8092 1138 70
Power Focus controller software PF World 07 sticker, (12 package) PF World 10 sticker, (12 package)
4222 0820 20 4222 0820 25
$$+|&:X :X 1-user license 5-user license 10-user license Plant license
8092 1190 51 8092 1190 55 8092 1190 60 8092 1190 69
$$+|&:XJ :X 1-user license 5-user license 10-user license Plant license
8092 1190 31 8092 1190 35 8092 1190 40 8092 1190 49
$$+|&& ]
& ]!<?_
Serial connection Off line programming Real time analysis Tightening database to PC (Excel) Tightening simulation Operator monitor Picture monitor Fieldbus quick set-up Job monitor & " Ethernet connection Remote programming View tightening traces Overlay traces " $" |K< } ^ )
\'
x x x x x x x x x x x
_
' !
x x x x x x x
x x x x x x x x x x x x x
x x x x x x x x x x x x x
x x
ToolsTalk PF can connect with Power Focus 4000, IRC Focus, Power Focus 4002
Electric Assembly Tools and Systems 127
Controllers and Software
General
Introduction – Quality Integrated Fastening
& Z # and ensure quality s part of tlas Copco s uality ntegrated Fastening F concept e offer + K % ?
Atlas Copco is one of the few suppliers able to offer a range of products comprehensive enough to build a fully integrat % (< " ! " > ● Increased product quality. ● Standard modules reduce project and set-up time. ● Fast line re-balancing with standard interfaces. ● Higher productivity due to improved operator guidance. ● Full after sales support from Atlas Copco.
Quality Integrated Fastening
Atlas Copco is one of a few supplier able to offer such a large range of products to build a fully integrated assembly station. Fast, easy set-up Most QIF products can easily be connected to Power Focus and Pulsor Focus using one I/O Bus cable, and to Power MACS using one MACS I/O ca% " " ard Atlas Copco software ToolsTalk. This user-friendly PC software makes programming very simple. A key factor that makes QIF products so well accepted by users is their logical and intuitive set-up. By combining QIF
! " $"rator, it is possible to make logical diagrams with inputs and outputs that fur ~ ucts.
128 Electric Assembly Tools and Systems
Quality Integrated Fastening
TLS Technology
$'*]+ Z # to the next level
What is TLS? The Tool Location System (TLS) is like a small-scale GPS. Instead of having satellites you have sensors that monitor your plant. Assets, products and/or tools, can be located by placing tags on them. Using ultra wideband (UWB) radio frequency technology, TLS delivers reliable asset location up to 50 cm. Fast return on investment For a larger assembly line, a fast return on investment is achieved due to the TLS system’s positive impact on quality, productivity and costs (for instance, by eliminating the need for manual barcode G< ' }% ! areas for process optimization on the line, thus cutting costs even further.! The most reliable system out there Tracking products and assets needs to be done in a reliable way that gives minimal cost of ownership and an effective error-proofing system. TLS has been successfully installed on MVI assembly lines where the requirements have been reliability of 99.98%, year in year out. Please contact your nearest Atlas Copco representative for more information about Tool Location System (TLS).
Electric Assembly Tools and Systems 129
Quality Integrated Fastening
#< ] On static assembly lines, virtual workstations can be created and tools linked to them, guaranteeing that only the correct tools work in the correct workstation. Once a user informs the system that a product will be assembled in a worksta K ( the tightening controller. If the product is always placed in the same position, dif to select PSets or Jobs. This application does not require a Tag on the product. On moving assembly lines, virtual product areas can be created that move with the product. Tools can also be linked to them, guaranteeing that only the correct tools will work in the correct product area. Once the tool enters this area a K ( |('} " " % ' K) or Jobs. A virtual workstation can also be used in this case to limit the operators’ working area.. This application requires a Tag on the product.
<<
Quality Integrated Fastening
[<< Feedback Higher quality can be achieved by giving audio and/or visual feedback about the assembly process to the operators. Time and costs can be saved by reducing reworking and avoiding faulty products leaving the production line. For feedback use Atlas Copco’s Stacklights.
S
Standard and S
Co pact
Operator guidance < sembled at the same station. It is possible to reduce the number of decisions taken by the operator by providing direct ! process. For operator guidance use Atlas Copco’s HMI’s (Human Machine Interface).
a i isplay
and
ini isplay
1
Quality Integrated Fastening
? *< *
130 Electric Assembly Tools and Systems
Variance support K % should be supported with appropriate tools providing feedback for all actions. This will save time changing program settings and when performing reworkings in station. For variance support use Atlas Copco’s Selectors and Operator Panels.
Selector selector for arge Sockets and perator anel dvanced Process monitoring Storing production data for documentation and further analysis is a key factor for traceability. Process improvements can be made by analyzing data. This contributes to increasing quality and boosting productivity by minimizing the number of recalls. For process monitoring use Atlas Copco’s ToolsNet 4000.
Co
ode
Quality Integrated Fastening
Station Hardware
Selectors Socket and bit selectors minimize the risk of errors relating to product diversity by automatically selecting correct torque according to the socket or bit selected. Stacklights Lamps and a buzzer give clear feedback and a key switch can be used to acknowledge errors. This arrangement enables you to detect errors at the workstation and correct them in station instead of further down the line. Operator Panels Command buttons and integrated lamps provide a highly effective operator interface and enable manual selection of various program settings. HMI’s ^ ^ ! * ! ! of the product on the screen, clearly indicating joints to be tightened and giving build instructions.
Modularity Selector 4 Selector 8 Selector for large sockets RE-Alarm (* ? |} Stacklight ESL-04 (all) Bit selector 8
Operator handle (all) Start handle
Digital I/O I/O Bus Pulsor Focus
DS 312 Advanced
DL 313 Advanced
DS 302 Basic
DL 303 Basic
DS 32 Box
Ethernet communication is not available with RBU Bronze! Fixed I/O
I/O Bus
Operator Panel (all)
^ ' ^' { ^ ' ¦
) " ') ] |}
Electric Assembly Tools and Systems 131
Quality Integrated Fastening
Power Focus 4000
Station Hardware
a b
Model
Ordering No.
Remote Start Selector 4 Selector 8 Selector for large sockets Rotary selector Bit selector 8 doublea singleb
8433 0610 04 8433 0610 08 8433 0610 44 8433 0606 15 8433 0612 08 4222 0933 92 4222 0933 91
Only compatible with Bit selector. Only compatible with Socket selector 4 and 8.
I/O Expanders Open Sealed
8433 0564 39 8433 0564 45
Stacklights ESL-04 Standard Rotating red Rotating yellow Siren Compact ') ] ! with blanking plugs
8433 0570 13 8433 0570 30 8433 0570 35 8433 0570 40 8433 0570 16 j]] _ 8433 0570 11
Operator panel Advanced Basic
8433 0565 00 8433 0565 10
HMI’s (Human Machine Interface) ^ ' { \%_¦ j]_ ] incl. Operator Guidance ^ ' ] | ¦} j]_ ] { ComNode 3 $ ] | _¦}
j]] { {
Communication ?#< #
j]]
Quality Integrated Fastening Cables Model
Ordering No.
Accessory cables I/O bus cable 0.5 m 1m 3m 5m 10 m 15 m I/O Termination plug
4222 0917 00 4222 0917 01 4222 0917 03 4222 0917 05 4222 0917 10 4222 0917 15 4222 0443 00
M12-4 pin Female - Open end 5 m Male - Female 5 m 10 m 15 m
4243 0166 05 4243 0167 05 4243 0167 10 4243 0167 15
< :[& (1 m) K!{ '$ ^ {_ EthernetRJ45, M12-4 pin
{] {j\ j 4222 1540 01
Cables Ethernet Crossed 0.5 m 1m 3m 5m 10 m 15 m 25 m 50 m Straight 0.5 m 1m 3m 5m 10 m 15 m 25 m 50 m
4222 0682 00 4222 0682 01 4222 0682 03 4222 0682 05 4222 0682 10 4222 0682 15 4222 0682 25 4222 0682 50 4222 0754 00 4222 0754 01 4222 0754 03 4222 0754 05 4222 0754 10 4222 0754 15 4222 0754 25 4222 0754 50
e pander sealed
perator panel Advanced
Quality Integrated Fastening
Remote Start Operator handle (ball joint/handle) - front/plastic 8435 3030 00 - front/rubber 8435 3030 01 - rear/plastic 8435 3030 02 - rear/rubber 8435 3030 03 Start handle 4220 1391 91
U
Selector
#
132 Electric Assembly Tools and Systems
# ? '#&%NQ
A le
Quality Integrated Fastening
' '<
ToolsNet 4000 is a data collection and process improvement software application for use with Power Focus, Pulsor Focus, PowerMACS and STWrench. Combined, these products provide total control of the assembly process, providing a platform for quality improvements. Historical data, statistics and capability via a standard web browser such as Mi ( ? % complete assembly process improvement tool. Traceability minimizes recall costs The production can be followed in realtime or monitored through different reports such as the Result List report or Product List report which provides information of every tightening related to a % ( of warranty recalls, the result database provides access to critical information ! J any recall leading to an overnight payback on your investment.
$* * < ] ToolsNet 4000 is divided in three different packages to cover different needs.
Alert ? " tion by collecting all events as they occur on the assembly line, in real time. Generate reports to identify events that are happening often and trigger emails to the right personnel based on event distribution rules you create. Be always on the alert for quality variation and workstations that require preventative or corrective tool maintenance.
History Full traceability of programming changes. Any change that may be done on the controller will be reported to the ToolsNet database. Super users can approve or
not approve the change and later on cross check which products were built with detailed information.
Electric Assembly Tools and Systems 133
Quality Integrated Fastening
Reports lecting all tightening results and storing them in a secure database system. Legal documentation and process improvements can be handled by running several pre-formatted reports specially designed to save user time and effort.
' '<
'<
Quality Integrated Fastening
Upgrade
ToolsNet 4000 - Reports 5 Spindle license 10 Spindle license 25 Spindle license 50 Spindle license 75 Spindle license 125 Spindle license 200 Spindle license 350 Spindle license 500 Spindle license Plant Spindle license
8092 1410 05 8092 1410 10 8092 1410 25 8092 1410 50 8092 1410 75 8092 1410 80 8092 1410 85 8092 1410 90 8092 1410 95 8092 1410 00
Upgrade1 8092 1510 05 8092 1510 10 8092 1510 25 8092 1510 50 8092 1510 75 8092 1510 80 8092 1510 85 8092 1510 90 8092 1510 95 8092 1510 00
ToolsNet 4000 - Alerts 5 Spindle license 10 Spindle license 25 Spindle license 50 Spindle license 75 Spindle license 125 Spindle license 200 Spindle license 350 Spindle license 500 Spindle license Plant Spindle license
8092 1411 05 8092 1411 10 8092 1411 25 8092 1411 50 8092 1411 75 8092 1411 80 8092 1411 85 8092 1411 90 8092 1411 95 8092 1411 00
Upgrade2 8092 1511 05 8092 1511 10 8092 1511 25 8092 1511 50 8092 1511 75 8092 1511 80 8092 1511 85 8092 1511 90 8092 1511 95 8092 1511 00
ToolsNet 4000 - History 5 Spindle license 10 Spindle license 25 Spindle license 50 Spindle license 75 Spindle license 125 Spindle license 200 Spindle license 350 Spindle license 500 Spindle license Plant Spindle license
8092 1412 05 8092 1412 10 8092 1412 25 8092 1412 50 8092 1412 75 8092 1412 80 8092 1412 85 8092 1412 90 8092 1412 95 8092 1412 00
Upgrade3 8092 1512 05 8092 1512 10 8092 1512 25 8092 1512 50 8092 1512 75 8092 1512 80 8092 1512 85 8092 1512 90 8092 1512 95 8092 1512 00
Operator guidance 1 User license
8092 1185 01
'<
ToolsNet W05 5 Spindle license 10 Spindle license 25 Spindle license 50 Spindle license 75 Spindle license 125 Spindle license 200 Spindle license 350 Spindle license 500 Spindle license
8092 1166 05 8092 1166 10 8092 1166 25 8092 1166 50 8092 1166 75 8092 1166 80 8092 1166 85 8092 1166 90 8092 1166 95
Event Monitor W05 5 Spindle license 10 Spindle license 25 Spindle license 50 Spindle license 75 Spindle license 125 Spindle license 200 Spindle license 350 Spindle license 500 Spindle license
8092 1167 05 8092 1167 10 8092 1167 25 8092 1167 50 8092 1167 75 8092 1167 80 8092 1167 85 8092 1167 90 8092 1167 95
Factory Overview W05 5 Spindle license 10 Spindle license 25 Spindle license 50 Spindle license 75 Spindle license 125 Spindle license 200 Spindle license 350 Spindle license 500 Spindle license
8092 1168 05 8092 1168 10 8092 1168 25 8092 1168 50 8092 1168 75 8092 1168 80 8092 1168 85 8092 1168 90 8092 1168 95
Program History W05 05 Spindle license 10 Spindle license 25 Spindle license 50 Spindle license 125 Spindle license 200 Spindle license 350 Spindle license 500 Spindle license
8092 1175 05 8092 1175 10 8092 1175 25 8092 1175 50 8092 1175 80 8092 1175 85 8092 1175 90 8092 1175 95
1 2 3
ToolsNet 3000 W5 is required ToolsNet 3000 W5, Event Monitor W5 and E-mail module are required. ToolsNet 3000 W5, Event Monitor W5, E-Mail module and Program History are required.
8092 1178 05 8092 1178 10 8092 1178 25 8092 1178 50 8092 1178 75 8092 1178 80 8092 1178 85 8092 1178 90 8092 1178 95
Quality Integrated Fastening
E-mail Module 5 Spindle license 10 Spindle license 25 Spindle license 50 Spindle license 75 Spindle license 125 Spindle license 200 Spindle license 350 Spindle license 500 Spindle license
Software
134 Electric Assembly Tools and Systems
Tool Accessories
Contents
Page
Introduction ....................................... 136 TPS Controller .................................. 138 TPS Positioning Torque Arms ........... 139 Torque arm SML T ............................ 140 Torque arm SMS T ........................... 141 Carbon arm SMC.............................. 142 Linear arm SML MK II ....................... 143 MicroTorque GHP ............................. 144 Torque arm accessories ................... 145 Bits and power sockets..................... 149
Introduction – Torque arms
Protect your most valuable resource perator health is i portant. f your operators ork ith hand held electric or pneu atic tools the last thing you ant is for their health to suffer. o ever light the tool hen an operator perfor s repetitive tasks daily often ith incorrect posture the tool see s to gro heavier by the hour. dd tor ue reaction fro the tightening process and the result can be hand ar shoulder disorders that ay lead to in ury and even pre ature retire ent.
§ # Copco torque arms are labour-saving # $ tools that ensure accurate tightening, and raise individual productivity in your plant. Available for torques of up to 1000 Nm, these ingenious constructions are the perfect way to lighten the load when performing repetitive tasks on lines or benches. Ease the strain Atlas Copco torque arms take the strain ! % erator has a large working area without stretching. Fast payback Investing in torque arms is not such a major decision. With their benefits in terms of increased productivity and improved employee health, payback time is short.
Tool Accessories
Linear torque arms raise productivity in Germany At its plant in Alpen, in the lower Rhine area of Germany, Lemken GmbH & Co. KG manufactures agricultural machinery. Previously, a safety critical bearing block joint was tightened using an impact wrench, followed by a torque wrench to reach final torque. The torque values required were between 300 and 500 Nm. SML torque arms absorb reaction forces To improve productivity, Lemken installed an Atlas Copco Tensor DS electric angle nutrunner, mounted on SML 500 linear torque arms, to handle the task. The bolt is tightened to 300 Nm, then loosened
_ " " ] Nm again. The SML 500 absorbs all reaction forces, and enables fast, accurate tightening, with good ergonomics for the operator.
136 Tool Accessories
Payback within one year Although the plant only operates on a single-shift basis, Lemken recouped its investment within one year. The com ! ~ # Copco tools. Basic guidelines for torque arms Tools used full days with a torque capacity shown in the table should always be used together with a torque arm in order to prevent work related injuries. Straight
Ergonomical optimized* Conventional tools
Pistol
Angle
> 4 Nm > 7 Nm > 30 Nm > 3 Nm > 5 Nm > 20 Nm
* Ergonomically optimized tools is electric tools with two step softstop, turbotight or fast clutch pneumatic tool on a hard joint.
To consider However light or low torque, daily use of tools for repetitive tasks can result in hand-arm-shoulder disorders. z On average a female operator can take 2/3 of the same force as her male colleague. z Is there enough space for a torque arm at the workplace. z Finished product quality improvement. z
With the use of a torque arm the arm will absorb all the reaction forece from the tool and prevent the tool from spin " % To ensure highest possible accuracy of the clamp force a torque arm should be used to prevent movement of the tool.
z
How to order torque arm ! " determine the size of the torque arm. All tool holders are ordered separately. Choose a suitable tool holder for the torque arm and the tool to be used.
Introduction
TPS – Tool Positioning System
Control the sequence and the position Control the sequence and the position With a TPS controller you are always sure that the operators tighten the joints in the correct sequence and the correct position. The TPS controller works together with the SML/SMS T-series positioning torque arms or the SMC POSI L/ LA torque arms and tool controller. The torque arms are equipped with encoders, SMS T-series have 2 angle encoders and SML T-series have 1 linear encoder and 1 angle encoder. The SMC POSI L is equipped with 1 linear encoder to measure the distance the arm travels. SMC POSI LA is equipped with 2 encoders, to measure the distance the arm travel and the angle. The TPS works with digital I/Os for OK or NOK signals to the tool controller to determine the sequence and position of the tool, if the tool is out of position the tool will not start and when the tool is in position it will be able to start. After a correct tightening with OK signal from tool/controller the operator will receive an OK signal from the TPS % Easy programming The TPS can use self learning programming, position the tool in the arm over = " = ! the same procedure. When all joints are selected validate the job sequence and the TPS is ready for its new job.
Fast and smooth to start to increase productivity A job can be started by the operator by pressing the start button on the TPS control and if the TPS is set to Level in
job start the operator only needs to push the start button once, when the job is ! " = starts automatically again. Jobs can also be started by a switch button, from tool controller or on timer from previous job. Stand alone system The TPS is a stand alone system that works together with Power Focus, Tensor DL/DS Drive D312/D31, Micro Torque controllers and EBL RE driver. A pneumatic license and air tool package is available to make the TPS work with RE controlled air tools.
Barcode reader license option Use a barcode reader to start job and/or identify job for the TPS to selected the correct Pset. Result report function option Save the results to a PC. The results can be saved in two ways, report on job or report on sequence and job. Pneumatic tool license option The pneumatic tool license also includes the necessary valves and hoses for a correct set up of RE controlled air tools.
Options All options are activated by a license code and needs to be ordered separately.
Tool Accessories 137
Tool Accessories
50 jobs – 500 positions The TPS can have up to 50 jobs and up to 500 positions (sequences). The TPS can send information to the tool controller to change Pset in the same job which means that it can be different torque settings in the same job and that the same joint can be tightened several times in the same job. When programming the TPS it can also be with different Psets for different jobs so that the operator always has the correct Pset from tool controller when the TPS job is selected.
TPS Controller TPS Controller – Control the sequence and the position With a TPS controller you are always sure that the operator tighten the joints in the correct sequence and in the correct position. z 50 jobs and 500 positions available. OK/NOK signal on position. The tool will not start when it is out of position. z Batch count together with OK/NOK on position. z Works together with Atlas Copco electric tools and RE controlled pneumatic tools. z Possibility to save and upload set up through a PC. z Easy and fast set up and programming. z ? " % z z
z
ESD approved.
How to order
TPS Controller
Options
1. TPS Controller 2. Select positioning torque arm by style (T-series linear or swivel, or SMC telescopic) and torque arm capacity
Model
Ordering No.
Model
Ordering No.
TPS Controller
8202 9004 10
Barcode license Pneumatic license Reporting license
4390 2045 00 4390 2046 00 4390 2047 00
3. Cable TPS to tool controller 4. Power supply - optional. (Order power cord separately)
Controller accessory
5. Select other options if applicable Model
Ordering No.
(* ? K)
4390 2049 00
Cables
Model
Power supply/cord
Ordering No.
Power supply
3m 10 m
Power cord
4222 1715 03 4222 1715 10
Cable TPS to EBL RE driver 1.5 m 3m
4222 1733 01 4222 1733 03
Tool Accessories
Cable TPS to controller G4 1.5 m 3m
4222 1734 01 4222 1734 03
Cable TPS to controller MTF400 1.5 m 3m
4222 1735 01 4222 1735 03
TPS Open End cable 3m 10 m
138 Tool Accessories
Model
Cable TPS to controller Power Focus/ Tensor
4222 1743 03 4222 1743 10
24VDC 30W EU US UK India Switzerland Italy Australia Denmark
Ordering No.
4222 1728 50 4222 1371 02 4222 1372 02 4222 1373 02 4222 1374 02 4222 1375 02 4222 1376 02 4222 1377 02 4222 1378 02
TPS Positioning Torque Arms SMC POSI L SMC carbon arms with 1 encoder to measure the distance the arm travels. With this arm and encoder it is possible to verify the position due to the distance the arm travel. The encoder is mounted inside the arm to safe guard that nothing can interfere with the distance measurements. The SMC POSI L arm can work in both horizontal and vertical position and thus be roof or wall mounted. The accuracy of the encoder is 0.32 mm and the arm together with a TPS controller control the sequence and position. z Carbon arm with position control up to 200 Nm. z Encoder measure the distance the arm travel. z Verify position due to distance. z Can be mounted both in horizontal and ~ % z Accuracy of encoder 0.32 mm. Control the sequence and position together with TPS controller.
SMC POSI LA SMC carbon arms with 2 encoders to measure the length the arm travel and the angle of the arm to determine the position of the arm/tool. With this SMC carbon arm it is possible to verify the position due to the length the arm travel together with an encoder that measure the angle of the arm. The length encoder is mounted inside the arm to safe guard that nothing can interfere with the length measurement and the angle encoder is mounted at the top of the arm. The SMC POSI LA can work in both horizontal and vertical position and thus be roof or wall mounted. The accuracy of the encoders is 0.32 mm and the arm together with a TPS controller will control the sequence and position. z Carbon arm with 2 encoders to control position. z Encoders to measure length arm travel and the angle the arm is in to determine the position. z Can be mounted both in horizontal and ~ % z Accuracy of encoder is 0.32 mm. z Control the sequence and position together with the TPS controller. z Arms available up to 200 Nm. SML/SMS T-serie positioning arms The Atlas Copco T-series of arms are built to handle the most demanding industrial situation when you need to control the sequence and the position. The T-serie arms are equipped with two encoders, SMS T-serie have 2 angle en-
coders to determine the position and SML T-serie have 1 linear encoder and 1 angle encoder to determine the position. The arms are delivered with balancer, encoders and encoder cables ready to be plugged into the TPS controller.
z
Control the sequence and position together with TPS controller. z ? ! " ! assembly stations. z Available up to 100 Nm.
SMC carbon arms with 1 encoder
SMC carbon arms with 2 encoders
Model
Ordering No.
Model
Ordering No.
SMC 12 1150 POSI L SMC 12 1600 POSI L SMC 12 2100 POSI L SMC 25 1150 POSI L SMC 25 1600 POSI L SMC 25 2100 POSI L SMC 25 2600 POSI L SMC 50 1600 POSI L SMC 50 2100 POSI L SMC 50 2600 POSI L SMC 100 1600 POSI L SMC 100 2100 POSI L SMC 100 2600 POSI L SMC 200 1600 POSI L SMC 200 2100 POSI L SMC 200 2600 POSI L
4390 1510 77 4390 1511 87 4390 1512 87 4390 1514 77 4390 1515 87 4390 1516 87 4390 1517 87 4390 1518 77 4390 1519 87 4390 1520 87 4390 1522 87 4390 1523 77 4390 1524 87 4390 1526 87 4390 1527 87 4390 1528 87
SMC 12 1150 POSI LA SMC 12 1600 POSI LA SMC 12 2100 POSI LA SMC 25 1150 POSI LA SMC 25 1600 POSI LA SMC 25 2100 POSI LA SMC 25 2600 POSI LA SMC 50 1600 POSI LA SMC 50 2100 POSI LA SMC 50 2600 POSI LA SMC 100 1600 POSI LA SMC 100 2100 POSI LA SMC 100 2600 POSI LA SMC 200 1600 POSI LA SMC 200 2100 POSI LA SMC 200 2600 POSI LA
4390 1510 79 4390 1511 79 4390 1512 79 4390 1514 79 4390 1515 79 4390 1516 79 4390 1517 79 4390 1518 79 4390 1519 79 4390 1520 79 4390 1522 79 4390 1523 79 4390 1524 79 4390 1526 79 4390 1527 79 4390 1528 79
SML / SMS T arms with 2 encoders Model
SML T-5 Position SML T-12 Position SML T-25 Position SML T-50 Position SML T-100 Position SMS T-5 Position SMS T-12 Position SMS T-25 Position SMS T-50 Position SMS T-100 Position
Ordering No.
4390 2030 00 4390 2031 00 4390 2032 00 4390 2034 00 4390 2035 00 4390 2036 00 4390 2037 00 4390 2038 00 4390 2039 00 4390 2040 00
NOTE: Tool holder need to be ordered separately. SML/SMS T-series are equipped with balancer. Choose the appropriate balancer for SMC arms depending of tool weight and order the balancer kit for easy and fast assembly if the arm is roof mounted.
Tool Accessories 139
Tool Accessories
z
Torque Arm
SML T
SML T – Series torque arms The Atlas Copco linear arms are built to handle the most demanding industrial situations. The robust design offers unmatched user friendliness. The linear arms are equipped with ball bearings for smooth operation, and an adjustable
= ! " % linear arms have balancer included that will absorb the weight of the arm and tool combination to reduce the weight for the operator. The arms minimize the reaction force of the tool to prevent handarm-shoulder disorders. With minimized uct quality is also higher since there is no movement of the tool and all torque is absorbed in the joint. z Robust construction for long life and no force transferred to operator. z Balancer included to remove the tool and arm weight from the operator. z Available from 5 Nm up to 100 Nm. z Minimizes reaction force to prevent hand-arm-shoulder disorders. z ( ! all torque absorbed in the joint and no movement of tool.
Model
Max tool weight kg lb
Max torque Nm ft lb
SML T-5 SML T-12 SML T-25 SML T-50 SML T-100
0.8 1.5 2.2 5 6
5 12 25 50 100
1.7 3.3 4.8 11 13.2
3.7 8.8 18.4 36.9 73.8
Min width without tool holder mm
158 198 167 267 255
A B Max reach Horizontal without tool holder stroke mm mm
530 648 732 887 914
205 255 290 355 395
Vertical stroke mm
C Height mm
Tool holder interface type
Ordering No.
310 465 615 515 515
732 888 1100 1116 1116
A A A B B
4390 2000 00 4390 2001 00 4390 2002 00 4390 2004 00 4390 2005 00
Tool holder is ordered separately.
C
C
Dimensions
Tool Accessories
A
140 Tool Accessories
A
SMS T
Torque Arm
SMS T – Series torque arms The Atlas Copco linear arms are built to handle the most demanding industrial situations. The robust design offers unmatched user friendliness and, due to the swivel function, a wide working area is covered with the SMS T-series. The swivel arms are equipped with ball bearings for smooth operation, and an = = ! " area. The swivel arms have a balancer included that will absorb the weight of the arm and tool combination to reduce the weight for the operator. The arms minimize reaction force of the tool to prevent hand-arm-shoulder disorders. With mini J product quality is also higher since there is no movement of the tool and all torque is absorbed in the joint. z Robust construction for long life and no force transferred to operator. z Balancer included to remove the tool and arm weight from the operator. z Available from 5 Nm up to 100 Nm. Minimizes reaction force to prevent hand-arm-shoulder disorders. z ( ! all torque absorbed in the joint and no movement of the tool. z
Model
kg
lb
Nm
ft lb
D Swivel rods width without tool holder mm
SMS T-5 SMS T-12 SMS T-25 SMS T-50 SMS T-100
0.8 1.5 2.5 5 6
1.7 3.3 5,5 11 13.2
5 12 25 50 100
3.7 8.8 18.4 36.9 73.8
292 342 392 440 490
Max tool weight
Max torque
B+D Max reach without tool holder mm
C Vertical stroke mm
A Height mm
B Width mm
Tool holder interface type
Ordering No.
582 682 732 825 930
270 425 580 520 500
732 888 1100 1116 1116
290 340 340 385 440
A A A B B
4390 2006 00 4390 2007 00 4390 2008 00 4390 2009 00 4390 2010 00
Tool holder is ordered separately.
Dimensions
A
Tool Accessories 141
Tool Accessories
0
120
C
D
B
Carbon Arm
SMC
SMC – Carbon arms The Atlas Copco carbon arms have a " ~ ity in the workplace. The carbon arms are light weight with smooth movements to reduce the operator force to use the arms. Together with a balancer the carbon arms can either retract up or be used in a weightless position to improve operator comfort. The carbon arms minimize reaction force to prevent hand-armshoulder disorders. With minimized reaction force of the tool you will also improve no movement of the tool and all torque is absorbed in the joint. z " ibility in the workplace. zLight weight and smooth movements for operator comfort. zEasy to use together with balancer to create weightless solution to improve ergonomics. zMinimizes reaction force to prevent hand-arm-shoulder disorders. zMinimizes pinching and can replace reaction bars.
Model
Max torque Nm ft lb
SMC 12 1150 SMC 12 1600 SMC 12 2100 SMC 25 1150 SMC 25 1600 SMC 25 2100 SMC 25 2600 SMC 50 1600 SMC 50 2100 SMC 50 2600 SMC 100 1600 SMC 100 2100 SMC 100 2600 SMC 200 1600 SMC 200 2100 SMC 200 2600
12 12 12 25 25 25 25 50 50 50 100 100 100 200 200 200
8.9 8.9 8.9 18.4 18.4 18.4 18.4 36.9 36.9 36.9 73.8 73.8 73.8 148 148 148
z( !
all torque absorbed in the joint and no movement of the tool.
Min length mm
Max length mm
A Max tool holder swivel angle [deg]
516 666 835 524 674 841 1007 712 878 1045 722 889 1056 726 893 1060
1128 1578 2083 1124 1574 2075 2573 1624 2125 2626 1628 2129 2630 1628 2129 2630
60 60 60 50 50 50 50 40 40 40 30 30 30 20 20 20
Weight kg lb
0.37 0.42 0.48 0.51 0.61 0.68 0.77 0.95 1.05 1.15 1.28 1.41 1.53 1.98 2.18 2.39
Tool holder interface type
Ordering No.
A A A A A A A B B B B B B -
4390 1510 85 4390 1511 85 4390 1512 85 4390 1514 85 4390 1515 85 4390 1516 85 4390 1517 85 4390 1518 85 4390 1519 85 4390 1520 85 4390 1522 85 4390 1523 85 4390 1524 85 4390 1526 85 4390 1527 85 4390 1528 85
0.816 0.926 1.06 1.12 1.34 1.5 1.7 2.09 2.31 2.54 2.82 3.11 3.37 4.37 4.81 5.27
Tool holder is ordered separately. Choose the appropriate balancer depending on tool weight. Order the balancer kit for easy and fast assembly. NOTE: A: 17 mm square interface, B: 32 mm square interface. For SMC 200 the tool holders connect directly to the clevis of the arm.
Tool Accessories
Dimensions
A
142 Tool Accessories
orking area
A
SML MK II
Linear Arm
Torque arm SML MK II By mounting your assembly tool on a SML MK II torque arm you will immediately increase the productivity and reduce muscular stress from your operators. All arms are delivered with integrated ba ] # Copco interface for tool holders. The ] ! ease the arm effortless around the workstation. z] ~ % zStrong
and durable desing. zIntegrated balancer to support tool and arm weight. zHigh torque capacity, up to 1000 Nm. zSame
tool holder interface as SML T / SMS T / SMC for arms up to 150 Nm.
Model
Max tool weight kg lb
SML 10 MK II SML 40 MK II SML 80 MK II SML 150 MK II SML 300 MK II SML 500 MK II SML 1000 MK II
1 2.3 5.2 7 14 10 11.3
2.2 5.1 11.5 15.4 30.9 22 24.9
Max torque Nm ft lb
10 40 80 150 300 500 1000
7.4 29.5 59 110.7 221.4 369 738
D Horizontal stroke mm
C Vertical stroke mm
A Height mm
Tool holder interface type
Ordering No.
240 280 320 360 400 440 480
220 290 360 430 500 570 640
680 834 964 1049 1231 1361 1571
A B B C C C C
8202 9003 20 8202 9003 21 8202 9003 22 8202 9003 23 8202 9003 24 8202 9003 25 8202 9003 26
Tool holder is ordered separately.
Dimensions
360°
A
B
C
Tool Accessories
D
Tool Accessories 143
Torque Arms MicroTorque
GHP
GHP – Torque arm for MicroTorque range # $ [K cellent means of assistance when using " que screwdrivers. Torque arm GHP Mini is recommended with screwdrivers below 100 Ncm, and GHP Small below 200 Ncm. [K easy to position and handle. The design is intended for low torque applications and work tasks over a long period of time. Comes with appropriate balancing system to support the weight of the tool.
Model
Stroke mm
alfa
Ordering No.
200 400 730
270o 270o 270o
8432 0830 02 8432 0830 03 8432 0830 04
GHP Mini GHP Small GHP Large Tool holder is ordered separately.
Dimensions
Working range, mm Model
GHP Mini GHP Small GHP Large
A
B
280 460 500
150 250 250
A B
Tool Accessories
470
GHP Small/GHP Large
GHP Mini
144 Tool Accessories
Torque Arm Accessories Optional Accessories Tool holder guide Atlas Copco tool holders are designed to optimize your workplace solution. Depending on tool, torque arm and application you can choose from a wide range © diameter holders, spline holders, mounting plates with spine or hole, pistol tool holders or angle tool holders. A tool spe ! universal holder.
How to build your workplace solution 1) Tool 2) Torque arm – Torque range – Work area – Tool weight 3) Tool holder – Arm - Tool holder interface type (or mounting on arm clevis, as for SMC angle tool holders) – Tool interface: eg. Spline, Diameter or Angle 4) Accessories 5) For SMC - Balancer
Tool holders for torque arms with tool holder interface type A SMC 12/25 and SMS/L T 5/12/25 and SML MK II 10 Model
Universal tool holder
Tool holder, diameter
Arm Tool dia. Spline interface mm type type Description
Ordering No.
Y {\ # ^ {_ Holder, Spline 1 1 A Holder, diameter 30.5 30 - 30.5 A Holder, diameter 34 33.5 - 34 A Holder diameter 36.5 36 - 36.5 A Holder diameter 38 37.5 - 38 A Holder diameter 44 43.5 - 44 A Holder diameter 46 45.5 - 46 A To be used with adapter Special adapters to be used with dia 46 mm tool holder LUM10 PR ELI LUM21 PR-P LUM12 SR LUM12 PR LUM22 PR Holder diameter 56 55.5-56 A To be used with adapter Special adapters to be used with dia 56 mm tool holder LUM21 SR LUM22 SR Mounting plate, Spline 1 1 A Mounting plate, Spline 2 2 A Mounting plate, hole 24 24 A Mounting plate, hole 26 26 A Mounting plate, hole 28 28 A Mounting plate, blank A
] _ j\ 4390 1513 07 4390 1513 80 4390 1513 81 4390 1513 82 4390 1513 83 4390 1513 84 4390 1513 85 4390 1734 09 4390 1734 08 4390 1735 44 4390 1735 52 4390 1735 53 4390 1735 54 4390 1513 86 4390 1735 45 4390 1735 51 4390 2020 00 4390 2020 01 4390 2020 02 4390 2020 03 4390 2020 04 4390 2020 05
Tool holders for torque arms with tool holder interface type B, SMC 50/100 and SMS/L T 50/100 and SML MK II 40/80
Model
Tool holder, Spline
Arm Tool dia. Spline interface mm type type Description
Ordering No.
Holder, Spline 1 Holder, Spline 2 Holder, Spline 3 Holder, hole 24
24
1 2 3 -
B B B B
4390 1513 08 4390 1513 09 4390 1513 10 4390 1518 22
Mounting plate, Spline 1 Mounting plate, Spline 2 Mounting plate, Spline 3 Mounting plate, hole 24 Mounting plate, hole 26 Mounting plate, hole 28 Mounting plate, blank
24 26 28 -
1 2 3 -
B B B B B B B
4390 2021 00 4390 2021 01 4390 2021 02 4390 2021 03 4390 2021 04 4390 2021 05 4390 2021 06
Tool Accessories 145
Tool Accessories
Mounting plate
Torque Arm Accessories Optional Accessories Mounting plates for SML MK II 150/300/500/1000 torque arms, tool holder interface type C Tool dia. mm
Model
Mounting plate, Spline 1 Mounting plate, Spline 2 Mounting plate, Spline 3 Mounting plate, Spline 4 Mounting plate, Spline 5 Mounting plate, Spline 6 Mounting plate, Spline 7 Mounting plate, QMX/ETX50 Mounting plate, QMX/ETX62 Mounting plate, QMX90/ETX90 ? "
Spline type
Arm interface type Description
1 2 3 4 5 6 7
C C C C C C C C C C $
Ordering No.
4390 1760 00 4390 1761 00 4390 1762 00 4390 1763 00 4390 1764 00 4390 1765 00 4390 1766 00 4390 1782 00 4390 1783 00 4390 1785 00 ] \j
Arm interface type Description
Ordering No.
Mounting plate
Pistol tool holders for SMC carbon arms Model
Pistol holder, hole 24 Pistol holder, Spline 2 Pistol holder, Spline 2 Pistol holder, Spline 3
Tool dia. mm
Spline type
24 -
2 2 3
-
For SMC 50 For SMC 100 For SMC 200 For SMC 200
tension mounting plate 4390 1518 18 4390 1522 18 4390 1526 18 4390 1513 11
Tool holder connects directly to the clevis of the arm.
Angle tool holders for SMC carbon arms, SMC 50 Model
Description
Ordering No.
Angle tool holder for LTV38-R50-13, LTV38-R42-13 LTV38-R50-HAD, LTV38-R42-HAD LTV38-R50-10, LTV38-R42-10 LTV39-2 R30-10, LTV39-2 R37-10, LTV39-2 R48-10 ETV ST61-40-10, ETV ST61-40-HAD, ETV STB62-40-10, ETV STB62-50-10 ETV STB32-30-10, ETV ST61-30-10, ETV STB62-30-10 LTV39-2 R48-13 LTV29-2 R30-10 ETV S72-30-10, ETV S42-30-10 ETV S72-40-10 ETV DS72-40-10
4390 2062 80 4390 2062 81 4390 2062 82 4390 2062 83
istol holder
4390 2062 84 4390 2062 85 4390 2062 86 4390 2062 87 4390 2062 88 4390 2062 89 4390 2062 90
Tool holder connects directly to the clevis of the arm. NOTE: 4390 2062 88 is attached to the arm by the arm tool holder interface B.
Angle tool holders for SMC carbon arms, SMC 100 Model
Description
Ordering No.
Tool Accessories
Angle tool holder ETV ST81-100-13, ETV ST61-100-13, ETV STB62-100-13 ETV DS72-70-HAD ETV STB62-70-13, ETV ST81-70-13-L150, ETV ST81-70-13, ETV ST61-70-13, ETV ST81-90-HAD, ETV ST61-90-HAD ETV S72-50-10/B10, LTV39-2 R70-13, LTV39-2 R56-13, ETV S7-50-10 LTV39-2 R85-13 LTV38-R85-13 LTV38 R85-HAD ETV ST81-50-10, ETV ST61-50-HAD, ETV ST61-50-10, LTV39-2 R56-10 ETV ST101-100-HAD, ETV ST101-100-13, ETV ST101-100-INTEL, ETV S72-100-13 LTV38 R70-13 LTV38 R57-13 ETV DS72-70-13 ETV DS92-100-13 ETV S72-70-13 ETV DS72-50-HAD, ETV DS72-50-10 Tool holder connects directly to the clevis of the arm.
146 Tool Accessories
4390 2061 80
Angle tool holder
4390 2061 81 4390 2061 82 4390 2061 83 4390 2061 84 4390 2061 85 4390 2061 86 4390 2061 87 4390 2061 88 4390 2061 89 4390 2061 90 4390 2061 91 4390 2061 92 4390 2061 93 4390 2061 94
Angle tool holder
Torque Arm Accessories Optional Accessories Angle tool holders for SMC carbon arms, SMC 200 Model
Description
Ordering No.
Angle tool holder ETV ST61-200, ETV ST81-200 ETV ST101-180-13 / 13-F / 13-M / 13-M-F, ETV ST101-180-B13 / B13-F, ETV S72-150-13 / B13, ETV S72-180-13 / B13, ETV S92-180-13, ETV ST61-150-13 / B13 / 13-ATEX, ETV ST61-180-13 / B13 / 13-ATEX, ETV ST81-150-13 / B13, ETV ST81-180-13 / B13 ETV DS92-180-13 ETV DS72-160-13 / B13, ETV DS72-180-13 / B13 LTV48 R120-L13 / R150-L13 / R200-L13 LTV69 R180-13, LTV69 N180-13 LTV48 R120-HAD / R150-HAD / R200-HAD LTV48 R120-FS / R150-FS / R200-FS ETV ST61-150-FS / 180-FS ETV ST61-120-HAD / 150-HAD / 180-HAD ETV ST81-120-HAD / 150-HAD / 180-HAD ETV ST81-150-FS / 180-FS ETV ST101-180-FS / FS-F ETV ST101-180-Intel / Intel-F ETV ST101-180-HAD / HAD-F ETV DS72-160-FS ETV DS72-100-HAD / 160-HAD ETV DS72-100-13 / B13
ench stand
older for bench stand
4390 1513 87 4390 2060 80
4390 2060 81
4390 2060 82 4390 2060 83 4390 2060 84 4390 2060 85 4390 2060 86 4390 2060 87
4390 2060 88
4390 2060 89 4390 2060 90
Tool holder connects directly to the clevis of the arm.
Optional accessories for SMC carbon arms
Table clamp
Model
Description
Bench stand
Bench stand with height 753 mm. Holder must be ordered separately Stand attachment 12-25 Nm Stand attachment 50-100 Nm SMC 200 should not be used with table stand Clamp for heavy duty applications, 22-82 mm SMC Balancer adaptor kit for RIL 1C-5C and WP10 SMC Balancer adaptor kit for WP05
Holder for bench stand
Table clamp Balancer kit
Ordering No.
4390 1728 00 4390 1510 88 4390 1518 88 4390 1734 02 4390 2050 00 4390 2078 80
Optional accessories for SML/SMS T-series and SML MK II
Vertical adapter
Start handle
Description
Horizontal adapter (handle mount) Vertical adapter (handle mount) Start handle (electric, 1 signal) (electric, 2 signal) (pneumatic) Heavy duty start handles (electric, 1 signal) (electric, 2 signal) (pneumatic) Heavy duty handgrip (dead) Handgrip (dead handle) Remote start cable 3m 5m 10 m ? 15 m @ | { }
Ordering No.
4390 1770 00 4390 1769 00 4390 1772 00 4390 1773 00 4390 1771 00 4390 1772 01 4390 1773 01 4390 1771 01 4390 1786 01 4390 1786 00 4390 1774 00 4390 1775 00 4390 1776 00 ] j 4390 1779 00 ]
NOTE: – For forward and reverse tool operation, a 2 signal handle is required (electric tools only).
Tool Accessories 147
Tool Accessories
ori ontal adapter
Torque Arm Accessories Installation Proposals for SML
Optional Accessories for GHP MicroTorque
Description
Ordering No.
Adapter Adapter between GHP Mini and ETF 5, 10, 20 Adapter between GHP Mini and ETD M 03/05/10A Adapter between GHP Mini and ETD M25AVB Adapter between GHP Small and ETF 50-200 Adapter between GHP Small and ETD M-40-250 L Adapter between GHP Large and ETF 400, 500, 800 Universal adapter for GHP Small (LUM, EBL, DL, SL) Handle Handle between GHP Mini and ETF 05, 10, 20 Handle between GHP Small and ETF 50, 100, 200 Handle between GHP Large and ETF 400, 500, 800
8432 0830 70 8432 0831 81 8432 0830 83 8432 0830 72 8432 0830 73 8432 0830 74 8432 0831 80 8432 0830 90 8432 0830 53 8432 0830 54
Tool Accessories
Optional Accessories
Tool holster for pistol grip and straight tools Model
Max tool width, mm
Tool holster small
45
Ordering No.
4220 3584 82
Tool holster
148 Tool Accessories
Bits and Power Sockets Pozidriv bits
Screwdriver Bits – Hexagon Drive
Application: For Pozidriv screws ' > [" ) $ \%]
DRIVE SYSTEM: 1/4" HEXAGON, STYLE C 6.3 SCREW PROFILE: Slotted bits
Point
Length mm
Ordering No.
PZ1 PZ2 PZ3
25 25 25
4023 1101 11 4023 1101 12 4023 1101 13
Application: For slotted screws ' > [" ) $ \%] Blade thickness mm
Blade width mm
Length mm
Ordering No.
0.55 0.6 0.8
3.5 4 5.5
25 25 25
4023 1400 21 4023 1400 22 4023 1400 26
DRIVE SYSTEM: 5/16" HEXAGON, STYLE C 8
Phillips bits
SCREW PROFILE:
Hex Bits
Application: For Phillips screws ' > [" ) $ \%]
#
> < [ ! ' > _ \ [" ) $ j
Point
Length mm
Ordering No.
PH0 PH1 PH2 PH3
25 25 25 25
4023 1326 00 4023 0696 01 4023 0697 01 4023 0698 01
Hex bits
Point mm
Length mm
Ordering No.
34 25 25 25 25
4023 1215 00 4023 1216 00 4023 1219 00 4023 1217 00 4023 1218 00
5 6 7 8 10
#
> < [ ! ' > [" ) $ \%] Point
2 2.5 3 4 5 6 7 8
Length mm
Ordering No.
25 25 25 25 25 25 25 25
4023 1318 00 4023 1319 00 4023 0819 00 4023 1320 00 4023 0820 00 4023 0821 00 4023 1430 00 4023 0905 00
TorxPlus bits
DRIVE SYSTEM: 3 MM HEXAGON SCREW PROFILE:
Slotted bits Application: For slotted screws ' > ] [" Blade thickness mm
#
> < K ! ' > [" ) $ \%] Point
Length mm
Ordering No.
IP6 IP8 IP10
25 25 25
4023 0001 70 4023 0001 74 4023 0001 78
Torx bits
0.3 0.4 0.4 0.5 0.5 0.5 0.5 0.8 0.8
Blade width mm
Length mm
Ordering No.
1.8 2 2.5 3 4 3.5 4.5 4 5.5
50 50 50 50 50 50 50 50 50
4023 0004 03 4023 0004 04 4023 0004 05 4023 0004 06 4023 0004 07 4023 0004 08 4023 0004 09 4023 0004 10 4023 0004 11
Point
Length mm
Ordering No.
TX6 TX8 TX9 TX10 TX15 TX20 TX25 TX27 TX30 TX40
25 25 25 25 25 25 25 25 25 25
4023 0001 60 4023 1329 00 4023 1330 00 4023 1321 00 4023 1331 00 4023 1322 00 4023 1332 00 4023 1333 00 4023 1323 00 4023 1334 00
Phillips bits Application: For Phillips screws ' > ] [" Point
00 0 1
Length mm
Ordering No.
50 50 50
4023 0004 00 4023 0004 01 4023 0004 02
Tool Accessories 149
Tool Accessories
#
> < ! ' > [" ) $ \%]
Bits and Power Sockets Torx bits #
> < ! ' > ] ["
Phillips bits Application: For Phillips screws ' > [" ) ? \%]
Length mm
Point
T6 T7 T8 T10
50 50 50 50
4023 0004 14 4023 0004 15 4023 0004 16 4023 0004 17
Pozidriv bits Application: For Pozidriv screws ' > ] [" Point
Length mm
Ordering No.
PZ0 PZ1
50 50
4023 0004 12 4023 0004 13
DRIVE SYSTEM: 1/4" HEXAGON, STYLE E 6.3
Application: For slotted screws Drive: 1/4" [" ) ? \%] Blade width mm
Length mm
Ordering No.
0.7 0.8 0.9 1 1.1 1.2 1.3 0.7 0.8 0.9
49 49 49 49 49 49 49 76 76 76
4023 2020 21 4023 2020 23 4023 2020 24 4023 2020 26 4023 2020 27 4023 2020 28 4023 2020 29 4023 2030 21 4023 2030 23 4023 2030 24
' *# Application: For slotted screws ' > [" ) ? \%] Outside dia (D) mm
9.5 11.1 12.7 14.3 15.9
Blade thickness (t) mm
d
Blade width (d) mm
0.9 1 1.1 1.2 1.3
4.9 6.1 7.4 8.9 10.0
Length mm
Ordering No.
95 93 93 96 95
4023 0683 00 4023 1313 00 4023 0684 00 4023 0949 00 4023 0685 00
Tool Accessories
Hex bits #
> < [ ! ' > [" ) ? \%] Point mm
Length mm
Ordering No.
2 2.5 3 4 5 6.35 8 10
49 49 49 49 49 49 49 49
4023 1311 00 4023 1312 00 4023 0710 00 4023 0711 00 4023 0712 00 4023 0906 00 4023 1369 00 4023 1370 00
150 Tool Accessories
Ordering No.
PH00 PH00 PH00 PH0 PH1 PH1 PH1 PH1 PH2 PH2 PH2 PH2 PH3 PH3 PH3 PH3
50 70 90 50 50 70 89 152 50 70 89 152 50 70 89 152
4023 0001 51 4023 0001 52 4023 0001 53 4023 1325 00 4023 2320 21 4023 2327 21 4023 2335 21 4023 2360 21 4023 2320 22 4023 2327 22 4023 2335 22 4023 2360 22 4023 2320 23 4023 2327 23 4023 2335 23 4023 2360 23
#
> < ! ' > [" ) ? \%]
Slotted bits
3.2 3.9 4.7 6.3 7 7.9 9.1 3.2 3.9 4.7
Length mm
Torx bits
SCREW PROFILE:
Blade thickness mm
Point
Ordering No.
Point
Length mm
Ordering No.
TX5 TX5 TX6 TX6 TX6 TX7 TX7 TX8 TX8 TX9 TX9 TX10 TX10 TX15 TX15 TX20 TX20 TX25 TX25 TX27 TX27 TX30 TX30 TX40
49 70 49 70 90 49 70 49 90 49 90 49 90 49 90 49 90 49 90 49 90 49 90 90
4023 0002 16 4023 0002 17 4023 0001 61 4023 0001 62 4023 0001 63 4023 0002 18 4023 0002 19 4023 2220 21 4023 2235 21 4023 2220 22 4023 2235 22 4023 2220 23 4023 2235 23 4023 2220 24 4023 2235 24 4023 2220 25 4023 2235 25 4023 2220 26 4023 2235 26 4023 2220 27 4023 2235 27 4023 2220 28 4023 2235 28 4023 2235 29
TorxPlus bits #
> < K ! ' > [" ) ? \%] Point
Length mm
Ordering No.
IP5 IP5 IP6 IP6 IP6 IP7 IP7 IP7 IP8 IP8 IP8 IP10 IP10 IP10
50 70 50 70 90 50 70 90 50 70 90 50 70 90
4023 0002 20 4023 0002 21 4023 0001 71 4023 0001 72 4023 0001 73 4023 0002 23 4023 0002 24 4023 0002 25 4023 0001 75 4023 0001 76 4023 0001 77 4023 0001 79 4023 0001 80 4023 0001 81
Bits and Power Sockets Adapters
Pozidriv bits Application: For Pozidriv screws Drive: 1/4" Hexagon, Style E 6.3
DRIVE SYSTEM: 1/4" HEXAGON, STYLE E 6.3
Point
Length mm
Ordering No.
PZ0 PZ0 PZ1 PZ1 PZ1 PZ2 PZ2 PZ2 PZ3 PZ3
50 70 50 70 89 50 70 70 50 89
4023 0001 41 4023 0001 42 4023 2420 21 4023 2427 21 4023 2435 21 4023 2420 22 4023 2427 22 4023 2435 22 4023 2420 23 4023 2435 23
APPLICATION: FOR BITS WITH WING-SHANK 4 MM DRIVE
Adapters Ordering No.
Adapter
4220 0105 00
Screwdriver Bits – Wing-shank Drive DRIVE SYSTEM: 7/16" HEXAGON, STYLE E 11.2
DRIVE SYSTEM: 4 MM WING-SHANK
SCREW PROFILE:
SCREW PROFILE:
Hex bits Slotted bits Application: For Hex-socket screws Drive: 7/16" Hexagon, Style E 11.2 Point mm
5 6 8 10
Application: For Slotted screws Drive: Wing-shank 4 mm
Length mm
Ordering No.
70 70 70 70
4023 0800 00 4023 0801 00 4023 0802 00 4023 0760 00
Blade thickness mm
Blade width mm
Length mm
Ordering No.
0.28 0.30 0.3 0.3
1.3 1.7 2.0 2.5
60 60 60 60
4023 1327 01 4023 1327 02 4023 1327 03 4023 1327 04
Phillips bits Application: For Phillips screws Drive: Wing-shank 4 mm
Bit Holders DRIVE SYSTEM: 1/4" HEXAGON, STYLE E 6.3 APPLICATION: SUITABLE FOR BITS WITH 1/4" HEXAGON DRIVE Hs
L1
L
Hf
Point
Length mm
Ordering No.
PH00 PH0 PH0 PH1 PH2
40 40 60 40 40
4023 0002 56 4023 0002 57 4023 0002 03 4023 0002 58 4023 0002 59
Hex bits
D
Application: For Hex screws Drive: Wing-shank 4 mm
Standard type Hexdrive
Hexfemale
1/4" 1/4" 1/4"
1/4" 1/4" 1/4"
DiaLength Length meter (D) L L1 mm mm mm
11.1 11.1 11.1
46.5 46.5 46.5
28.5 55.5 103.7
Point Magnetic Ordering No.
Yes Yes Yes
4023 1208 01 4023 1208 02 4023 1209 00
1.5 2 2.5 3
Length mm
Ordering No.
60 60 60 60
4023 0002 60 4023 0002 61 4023 0002 62 4023 0002 63
Hs
L1
L
Hf
D
Quick release type Hexdrive
Hexfemale
1/4" 1/4"
1/4" 1/4"
DiaLength Length meter (D) L L1 mm mm mm
9.4 9.4
35.7 50
25.4 25.4
Magnetic Ordering No.
Yes Yes
4023 1353 00 4023 0707 00
Application: For Torx screws Drive: Wing-shank 4 mm Point
Length mm
Ordering No.
TX1 TX2 TX3 TX4 TX5 TX6 TX8 TX10
40 60 60 60 60 60 60 60
4023 0002 52 4023 0002 53 4023 0002 54 4023 0001 90 4023 0001 91 4023 0001 92 4023 0001 93 4023 0001 94
Tool Accessories 151
Tool Accessories
Torx bits
Bits and Power Sockets TorxPlus bits Hex-socket bits
#
> < K ! Drive: Wing-shank 4 mm Point
Length mm
Ordering No.
IP4 IP5 IP6 IP8 IP10
60 60 60 60 60
4023 0002 10 4023 0002 11 4023 0002 12 4023 0002 13 4023 0002 14
Pozidriv bits Application: For Pozidriv screws Drive: Wing-shank 4 mm Point
Length mm
Ordering No.
PZ0 PZ1 PZ2
60 60 60
4023 0002 03 4023 0002 04 4023 0002 55
Screwdriver Bits – Halfmoon Drive DRIVE SYSTEM: 4 MM HALFMOON SCREW PROFILE:
Slotted bits Application: For slotted screws Drive: Halfmoon 4 mm Blade width mm
2 2.5 3 4
Blade thickness mm
Length mm
Ordering No.
0.3 0.3 0.4 0.5
44 44 44 44
4023 0002 37 4023 0002 38 4023 0002 39 4023 0002 40
Point
2.3 2.5 3 4 4.5 5 5.5
Length mm
Ordering No.
44 44 44 44 44 44 44
4023 0002 45 4023 0002 46 4023 0002 47 4023 0002 48 4023 0002 49 4023 0002 50 4023 0002 51
Torx bits #
> < ! Drive: Halfmoon 4 mm Point
Length mm
Ordering No.
TX1 TX2 TX3 TX3 TX4 TX4 TX5 TX5 TX6 TX6 TX8 TX8 TX10 TX10
44 44 44 64 44 64 44 64 44 64 44 64 44 64
4023 0002 32 4023 0001 06 4023 0001 08 4023 0001 09 4023 0001 20 4023 0001 21 4023 0001 22 4023 0001 23 4023 0001 24 4023 0001 25 4023 0001 26 4023 0001 27 4023 0001 28 4023 0001 29
TorxPlus bits #
> < K ! Drive: Halfmoon 4 mm
Phillips bits
Point
Length mm
Ordering No.
Application: For Phillips screws Drive: Halfmoon 4 mm
IP2 IP3 IP4 IP4 IP5 IP5 IP6 IP6 IP8 IP8 IP10 IP10
44 44 44 64 44 64 44 64 44 64 44 64
4023 0002 35 4023 0002 36 4023 0001 30 4023 0001 31 4023 0001 32 4023 0001 33 4023 0001 34 4023 0001 35 4023 0001 36 4023 0001 37 4023 0001 38 4023 0001 39
Point
Length mm
Ordering No.
44 64 44 64 44 64 44 64 90 44 64
4023 0001 10 4023 0001 11 4023 0001 12 4023 0001 13 4023 0001 14 4023 0001 15 4023 0001 16 4023 0001 17 4023 0001 18 4023 0002 30 4023 0002 31
PH000 PH000 PH00 PH00 PH0 PH0 PH1 PH1 PH1 PH2 PH2
Tool Accessories
Nutsetter. Application: For nuts and thread-headed screws Drive: Halfmoon 4 mm
Hex bits
Pozidriv bits
#
> < [ ! Drive: Halfmoon 4 mm
Application: For Pozidriv screws Drive: Halfmoon 4 mm
Point
Length mm
Ordering No.
Point
Length mm
Ordering No.
44 44 44 44
4023 0002 41 4023 0002 42 4023 0002 43 4023 0002 44
PZ0 PZ0 PZ1 PZ1
44 64 44 64
4023 0002 26 4023 0002 27 4023 0002 28 4023 0002 29
1.5 2 2.5 3
152 Tool Accessories
Bits and Power Sockets Adapters
Power socket 3/8" square drive
d
DRIVE SYSTEM: 4 MM HALFMOON APPLICATION: SUITABLE FOR BITS WITH 1/4" HEXAGON DRIVE
3/8" Adapters
mm
in
D
d m
Overall length L mm
Ordering No.
4 5 5.5 6 7 8 9 10 11 12 13 14
7.5 8.5 9 9.5 11 12 13 14.5 16 17 18 19
13 13 13 13 13 13 13 13 13 13 13 13
25 25 25 25 25 25 25 25 25 25 25 25
4026 0604 00 4026 0605 00 4026 0605 50 4026 0606 00 4026 0607 00 4026 0608 00 4026 0609 00 4026 0610 00 4026 0611 00 4026 0612 00 4026 0613 00 4026 0614 00
7/32 1/4 9/32 5/16 3/8 13/32 7/16 15/32 1/2 9/16
9 9.5 11 12 14.5 14.5 16 17 18 19
13 13 13 13 13 13 13 13 13 13
25 25 25 25 25 25 25 25 25 25
4026 0605 50 4026 0708 00 4026 0607 00 4026 0608 00 4026 0712 00 4026 0610 00 4026 0611 00 4026 0612 00 4026 0716 00 4026 0614 00
12.5 14.5 15 17 18 19 20 26
19 19 19 19 19 19 20 26
30 30 30 30 30 30 30 34
4026 0908 00 4026 1012 00 4026 0910 00 4026 0911 00 4026 0912 00 4026 1016 00 4026 1018 00 4026 0919 00
4026 1210 00 4026 1211 00 4026 1212 00 4026 1213 00 4026 1214 00 4026 1216 00 4026 1217 00 4026 1218 00 4026 1219 00 4026 1221 00 4026 1222 00 4026 1224 00 4026 1227 00 4026 1312 00 4026 1211 00 4026 1316 00 4026 1318 00 4026 1219 00 4026 1224 00 4026 1336 00
5/16 3/8 13/32 7/16 15/32 1/2 9/16 3/4
d
Width across
4026 0907 00 4026 0908 00 4026 0909 00 4026 0910 00 4026 0911 00 4026 0912 00 4026 0913 00 4026 0914 00 4026 0916 00 4026 0917 00 4026 0918 00 4026 0919 00
in
Power socket 1/4" square drive
1/4"
30 30 30 30 30 30 30 30 30 30 30 30
7 8 9 10 11 12 13 14 16 17 18 19
4023 0002 15
Power sockets
19 19 19 19 19 19 22 22 22 22 22 22
mm
Power socket 1/2" square drive
d
1/2"
mm
in
Width across
D
d
Overall length L
10 11 12 13 14 16 17 18 19 21 22 24 27 3/8 7/16 1/2 9/16 3/4 15/16 1 1/8
17 19 20 21 22 25 26 27.5 29 32 32 35 39 16 18 20 22 28 35 40
25 25 25 25 25 30 30 30 30 30 30 30 30 22 22 22 24 28 30 38
38 38 38 38 38 38 38 38 38 38 38 45 50 38 38 38 38 38 45 40
Tool Accessories 153
Tool Accessories
Magnetic
Ordering No.
12.5 14 15 16 17.5 19 20 21 24 25 26 27.5
D
Ordering No.
d m
Overall length L mm
Width across
Bits and Power Sockets Power socket 3/4" square drive
Power socket 1 1/2" square drive
d d
3/4"
mm
in
a
Width across
D
d
Overall length L
18 19 21 22 24 27 30 32 34 36 3/4 15/16 1 1/8 1 5/16 1 1/2
32 33 36 37 40 43 47 49 52 54 33 40 42 47 53
44 44 44 44 44 44 44 44 44 44 44 44 44 44 44
50 50 50 50 52 54 54 56 56 55 50 52 52 56 56
Pina and O-ring <
4026 1918 00 4026 1919 00 4026 1921 00 4026 1922 00 4026 1924 00 4026 1927 00 4026 1930 00 4026 1932 00 4026 1934 00 4026 1936 00 4026 1919 00 4026 1924 00 4026 2036 00 4026 2042 00 4026 2048 00
A A A A A A A A A A A A A A A
1 1/2"
Width across
mm
a
50 55 60 65 70 75 80
D
d
Overall length L
81.5 87.5 94 100 106 112 119
86 86 86 86 86 86 86
87 90 95 100 105 110 116
Pina and O-ring <
4026 3850 00 4026 3855 00 4026 3860 00 4026 3865 00 4026 3870 00 4026 3875 00 4026 3880 00
F F F F F F F
See table for pin and o-ring.
Stud setter
See table for pin and o-ring.
Stud setter Power socket 1" square drive
d
1"
mm
in
Tool Accessories
a
Width across
D
d
Overall length L
24 27 30 32 34 36 41 46 50 55 60 65 15/16 1 1/8 1 5/16 1 11/16 1 7/8
42 46 50 52 55 57 64 69.5 75 81 87 93 42 46 53 65 70
54 54 54 54 54 54 54 54 54 54 54 54 54 54 51 52 58
58 58 60 60 60 65 67 74 80 84 87 90 58 58 62 64 66
Square drive in
Ordering No.
1/2
4023 0752 80
Pina and O-ring <
4026 2524 00 4026 2527 00 4026 2530 00 4026 2532 00 4026 2534 00 4026 2536 00 4026 2541 00 4026 2546 00 4026 2550 00 4026 2555 00 4026 2560 00 4026 2565 00 4026 2524 00 4026 2636 00 4026 2642 00 4026 2654 00 4026 2660 00
C C C C C C C C C C C C C
Holder drive nut
Ordering No.
M6 M8 M10 M12
4023 0761 00 4023 0762 00 4023 0756 00 4023 0757 00
Power socket sets A complete kit, containing 8 power sockets with 1/2" square drive, %
See table for pin and o-ring.
154 Tool Accessories
Square drive in
Width across
1/2
13, 16, 17, 18 19, 21, 22, 24
Ordering No.
4112 0607 80
Bits and Power Sockets Universal joints
a
Locking pins and O-rings
Male square in
Square drive in
Diameter mm
3/8 1/2 5/8
3/8 1/2 5/8
23 29 38
60 76 69
4023 1182 00 4023 0745 00 4023 0875 00
3/4 1 1 1/2
3/4 1 1 1/2
46 60 84
89 112 162
4023 0857 00 4023 1060 00 4023 1316 00
Length mm
Ordering No.
Pina and O-ring ref. letter
O-ring Locking pin Ref. letter
B C F
See table for pin and o-ring.
b
Socket adapters
Diameter Length mm mm
Ab B C D E F G H
4 4 5 5 5 6 6 6
Pin and O-ring Ordering No.
DiaInner meter diameter mm mm
35 45 45 60 70 75 75 95
5 5 6 6 6 6 6 6
33 33 44 59 65 65 79 94
4026 5000 90 4026 5000 91 4026 5000 92 4026 5000 93 4026 5000 94 4026 5000 95 4026 5000 96 4026 5000 97
B type pin also included.
Power socket holders
a
Pina and O-ring ref. letter
Male square in
Square drive in
Diameter mm
Length mm
Ordering No.
1/2 3/8 5/8
3/8 1/2 1/2
23 24 29
35 39 43
4023 1153 00 4023 1154 00 4023 1155 00
1/2 3/4 1/2
5/8 5/8 3/4
32 38 38
49 54 57
4023 0733 00 4023 1156 00 4023 0909 00
A
1 3/4 1
3/4 1 1 1/2
44 54 83
65 75 100
4023 1157 00 4023 0868 00 4023 1314 00
B C F
See table for pin and o-ring.
Hex in
Square in
Length mm
Ordering No.
1/4 1/4 1/4 1/4 1/4 1/4 1/4 7/16 7/16
1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2
50.8 76.2 101.6 152.4 50.8 76.2 101.6 76.2 70.0
4023 0686 00 9721 4234 00 4023 0687 00 4023 1203 00 4023 0907 00 9721 4235 00 4023 1204 00 4023 1210 03 4023 1211 03
Extensions Quick change chuck for power bits
Square drive in
Diameter mm
Length mm
Ordering No.
3/8 1/2 1/2 5/8 3/4 3/4 1 1 1 1/2
3/8 1/2 1/2 5/8 3/4 3/4 1 1 1 1/2
21 27 27 33 38.5 38.5 54 54 88
152 127 254 152 178 330 178 330 330
4023 1164 06 4023 0734 00 4023 0735 00 4023 0749 00 4023 0854 00 4023 0855 00 4023 0751 00 4023 0867 00 4023 1315 00
See table for pin and o-ring.
Pina and O-ring ref. letter 1
A A C C G
Square drive in
Female hex in
3/8 3/8 3/8 1/2
1/4 5/16 7/16 7/16
Diameter D D1 mm mm
22 22 22 29
20 33 33 33
Length L mm
Ordering No.
45 55 55 55
4023 1380 00 4023 1382 00 4023 1317 80 4023 0737 00
Tool Accessories 155
Tool Accessories
a
Male square in
Fixtured Applications
Contents
Page
Introduction ....................................... 157 Fixtured nutrunners QST .................. 159 Fixtured nutrunners ETX .................. 163 Power MACS .................................... 166 MSB, DB ........................................... 167 Power Focus..................................... 170 ToolsTalk ........................................... 171
Introduction – Fixtured Applications
With our vast experience, we are a supplier you can rely on % + U + + ? + ?
< # $ " % " ^ ? ® " "
% ! designed for fixtured applications, as ! !% K # $ ! ! % Power MACS 4000 and QST nutrunners # " " % " ! and integrate into production lines.
ToolsTalk software ToolsTalk software for Power MACS 4000 ! % ! " installed on a station PC, a laptop or a K
%$7! #>NNN Z ++ +< +?
A vertical two channel Multiple by
Y# s.
press
Fixtured Applications 157
Fixtured Applications
Power Focus 4000 and ETX nutrunners # ~ K! < " %
Introduction – Fixtured Nutrunners
Nutrunners to match your needs Y# %+% % 7 7! #>NNN % Y#++ + % ? J[ # J[ 7"? # # \NN] %
Fixtured Applications
QST and ETX nutrunners – common features ' " ! % ) ? ! % ' " | { }
! " % < " " " _ \ % # ) ? " % & ()* {%_` and soft joints. QST and ETX – different features ) " " Y " )K "% ? " % $ " " %
" ) = { '*<% ? " connector. ) " { _ | j } \ % ? " \ _ " {_ %
158 Fixtured Applications
QST nutrunners – extra features ●
●
●
●
●
' " ! runner and controller. Hot Swap – replace cable or spindle ! " !% ( ] % Optional redundant angle encoder and transducer. ^&< _ %
QST
●
●
●
●
●
( $ @ ?
! % * $* @ $ ! " for narrow bolts and transducer. ? " \
@ ! " " "% ' $ @ ! % Dual transducers and angle feedback, $# @ ! " % #" $ @ ! " % # ! ! %
Model
)]j$_ _ [\ )]{ $_ _ [ ){{ $ _ ] [ ){{ $*_ ][ ){_ $_ ][ ] ){_ $*_ ][ ] )_ $_ ][ ] )_ $*_ ][ ] )_ _ $_ ][ ] )_ _ $*_ ][ ] )\{ _ $_ _{[ ] )\{ _ $*_ _{ [ ] )\{{] $_ _{[ )\{{] $*_ _{[ )\{]_ $_ _{[ )\{]_ $*_ _{[ )j _ $_ \[ )j _ $*_ \[ )j \ $_ \[ )j \ $*_ \[ ) _ $_ _{[{_ ) _ $*_ _{[{_ ) $_ _{[{_ ) $*_ _{[{_ ) _ _ $_ []j ) _ _ $*_ __[]j
Travel mm
Nm
ft lb
Speed r/min
Min C-C
kg
lb
Gear ratio
Socket holder size in
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
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j]_ \ j]_ \
j]_ \ { j]_ \ { { j]_ \ ] j]_ \ ] { j]_ \ j]_ \ { j]_ \ _ j]_ \ _ { j]_ \ \ j]_ \ \ { j]_ \ \_ j]_ \ \_ { j]_ \ j]_ \ { j]_ \ _ j]_ \ _ { j]_ \ j j]_ \ j { j]_ \ j_ j]_ \ j_ { j]_ \ j]_ \ { j]_ \ _ j]_ \ _ {
\{
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{
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{
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j]_ \ {
j]_ \ ]
j]_ \
j]_ \ _
j]_ \ \_
j]_ \
j]_ \ _
j]_ \ j
j]_ \ j_
j]_ \
j]_ \ ] { j]_ \ _ {
Torque range
Weight
Ordering No.
Extended spring travel 76 mm and 100 mm ){{ $\ j [ ){_ $\ j [ ] )_ $\{ [ ] )_ _ $\{ [ ] )\{{] $\{ [ )\{]_ $\{ [ )j _ $\{ [ )j \ $\{ [ ) _ $\ \[{_ ) $\ \[{_ ){_ $ [ ] )_ _ $ j\[ ]
\ \ \ \ \ \ \ \ \ \
Fixtured Applications 159
Fixtured Applications
●
Fixtured Nutrunners
Fixtured Nutrunners
Model
QST
Travel mm
Nm
ft lb
Speed r/min
Min C-C
kg
lb
Gear ratio
Socket holder size in
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
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j]_ \ { _ j]_ \ { \ j]_ \ ] _ j]_ \ ] \ j]_ \ _ j]_ \ \ j]_ \ _ _ j]_ \ _ \ j]_ \ \ _ j]_ \ \ \ j]_ \ \_ _ j]_ \ \_ \ j]_ \ _ j]_ \ \ j]_ \ _ _ j]_ \ _ \ j]_ \ j _ j]_ \ j \ j]_ \ j_ _ j]_ \ j_ \ j]_ \ _ j]_ \ \
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j]_ \ { j]_ \ ] j]_ \ j]_ \ _ j]_ \ \ j]_ \ \_ j]_ \ j]_ \ _ j]_ \ j j]_ \ j_ j]_ \
{j {j ]\ ]\ _{ j _ _ _j \\ \
]%_ _ ]%_ _%_ %_ _%_ \%j j%\ %_
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Torque range
Weight
Ordering No.
Dual transducers, CTT ){{ $_ ][ ){{ $*_ ][ ){_ $_ ][ ] ){_ $*_ ][ ] )_ $_ ][ ] )_ $*_ ][ ] )_ _ $_ ][ ] )_ _ $*_ ][ ] )\{ _ $_ _{[ ] )\{ _ $*_ _{[ ] )\{{] $_ _{[ )\{{] $*_ _{[ )\{]_ $_ _{[ )\{]_ $*_ _{[ )j _ $_ \[ )j _ $*_ \[ )j \ $_ \[ )j \ $*_ \[ ) _ $_ _{[{_ ) _ $*_ _{[{_ ) $_ _{[{_ ) $*_ _{ [{_
Dual transducers and angle feedback, CATT ){{ $#_ ][ ){_ $#_ ][ ] )_ $#_ ][ ] )_ _ $#_ ][ ] )\{ _ $# _ _{[ ] )\{{] $#_ _{[ )\{]_ $#_ _{[ )j _ $#_ \[ )j \ $#_ \[ ) _ $#_ _{[{_ ) $#_ _{[{_
_ _ _ _ _ _ _ _ _ _ _
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Angle head, CTV
Fixtured Applications
){{ $K ){{ ${_[ ){] $K ){] ${_[ ){ $K ] ){ ${_[ ] )_ $K ] )_ $_ [ ] )_ { $[ )_ { ${_[ )_ { $_ [ )\{]_ $[ )\{]_ ${_[ )\{\ $[{_
160 Fixtured Applications
{
{ _ { { { { {
_
_
QST
Accessories
' B
C
D
E
mm
mm
mm
mm
mm
Standard QST34-8CT-T50-L150-H6 )]{ $_ _ [ ){{ $ _ ] [ ){{ $*_ ][ ){_ $_ ][ ] ){_ $*_ ][ ] )_ $_ ][ ] )_ $*_ ][ ] )_ _ $_ ][ ] )_ _ $*_ ][ ] )\{ _ $_ _{[ ] )\{ _ $*_ _{ [ ] )\{{] $_ _{[ )\{{] $*_ _{[ )\{]_ $_ _{[ )\{]_ $*_ _{[ )j _ $_ \[ QST80-450COT-T50-L146-H19 )j \ $_ \[ QST80-600COT-T50-L146-H19 ) _ $_ _{[{_ ) _ $*_ _{[{_ ) $_ _{[{_ ) $*_ _{[{_ ) _ _ $_ []j QST95-1750COT-T50-L155-H38
150
_
]
]%_
]
]%_
]
]
]
]
_{
_{%_
_{
_{%_
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\ 146
\ 146
_{
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_{
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155
16
\ {] @ {] @ {] @ {] @ {_ @ {_ @ {_ @ ] – ] – ]{ @ ]{ @ ]{ –
359 ]_ ] _ @ {{ @ \ @ \ @ _ @ _ @ _ @ _ _ – _ _ – \ @ \ @ \_ –
10
_ @
_ @
_ @
_ @
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_ @
_ @ { – { – { @ { @ { –
– @ @ \ @ { @ _{
@ _{
@ _j\ @ _j\ @ _ { @ 685 @ 685 @ _ @ @ 796
A
B
C
D
E
Model
mm
mm
mm
mm
mm
Extended spring travel 76 mm and 100 mm ){{ $\ j [
j ){_ $\ j [ ]
j )_ $\{ [ ] { )_ _ $\{ [ ] { )\{{] $\{ [ { )\{]_ $\{ [ { )j _ $\{ [ { )j \ $\{ [ { ) _ $\ \[{_
\ ) $\ \[{_
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{ ] ] _] _] _ _ _ _ \ \_ _ _\]
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@ @ @ @ @ @ @ @ @ @ @ @
Dual transducers, CTT ){{ $_ ][ ){{ $*_ ][ ){_ $_ ][ ] ){_ $*_ ][ ] )_ $_ ][ ] )_ $*_ ][ ] )_ _ $_ ][ ] )_ _ $*_ ][ ] )\{ _ $_ _{[ ] )\{ _ $*_ _{[ ] )\{{] $_ _{[ )\{{] $*_ _{[ )\{]_ $_ _{[ )\{]_ $*_ _{[ )j _ $_ \[ QST80-450COTT-T50-L146-H19 )j \ $_ \[ QST80-600COTT-T50-L146-H19 ) _ $_ _{[{_ ) _ $*_ _{[{_ ) $_ _{[{_ ) $*_ _{ [{_
{] @ {] @ {] @ {] @ {_ @ {_ @ {_ @ ] – ] – ] @ ]{ @
] _ @ {{ @ \ @ \ @ _{ @ _{ @ _{ @ _ _ – _ _ – _ _ @ \ @
_ @
_ @
_ @
_ @
_ @
_ @
_ @ { – { – { @ { @
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Fixtured Applications 171
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●
Quality Assurance in Tightening
Contents
Page
STanalyser .........................................174 SRTT-L transducers...........................177 QRTT transducers .............................178 IRTT-B transducers ...........................178 SRTT-B transducers .........................179 MRTT-B transducers ........................180 MRTT-C transducers ........................181 ACTA MT transducers .......................182 STwrench ..........................................184 .............................................190 Joint Simulator Bench AD ..................191 Static Transducer Bench ...................191 Static Transducer Bench 3840 ..........192 BLM Torque Supervisor .....................193
Introduction – Quality Assurance in Tightening
Quality assurance that gives peace of mind roble s related to tightening account for a gro ing percentage of total arranty costs. loose or i properly tightened oint in any asse bly operation can cause serious proble s and have serious conse uences for end users and result in da aged brand i age for the anufacturer. tlas Copco has developed a co prehensive uality assurance syste designed to eli inate these proble s.
In this range there are products that enable you to: ● Test the tool capability in the crib or along the line. ● Calibrate the tool in the fastest, most convenient way. ● Perform statistical process control of the performance of the tool along the line to prevent possible tool errors. ● Check the residual torque in an already tightened joint with an advanced algorithm to avoid operator errors and ~% Data analyser plus rotary and static transducer The STanalyser provides a complete range of systems for checking the tool in the tool crib or along the line. When connected with the MRTT-C wrench the STanalyser is able to detect the residual torque on an already tightened joint using our patented algorithm used also in the STwrench.
STwrench State-of-the-art, four-patent wrench that employs the modularity concept to check the residual torque on an already tightened joint. It can also be used to tighten a bolt with the most advanced torque or torque/angle strategies with complete " alities. Benches A full range of Joint Simulator Benches with a patented system for testing tools in real production conditions, or Static transducer benches as an all-in-one mobile system. Software Torque Supervisor is Quality Management software to manage your Tool/Joint test and your maintenance activity. It can be used with benches, wrenches and data analyser.
Quality Assurance in Tightening
Atlas Copco’s tightening quality assurance system meets torque, angle and pulse measurement requirements for all " = cation through the residual torque check process.
Quality Assurance in Tightening 173
Introduction STanalyser
STanalyser n assembly operations worldwide there is an increasing focus on uality. Using sophisticated tools to tighten bolts is simply not enough. t s also important to monitor tool performance, and to test joints after they have been tightened. This is where the Atlas Copco STanalyser comes in. The portable STanalyser can be used to check tool performance, repeatability and accuracy for all types of power tools and tor ue wrenches. Test your tools in the tool crib following service and continuously on the line to monitor performance or test your joint by checking the residual tor ue using our uni ue residual tor ue check function.
Quality Assurance in Tightening
Portable and user-friendly The compact STanalyser with long-life battery weighs less than 500 g. No special device is required to carry the system – it can be conveniently hung on a strap from the operator’s belt. The STanalyser’s small size and features make it easy to use in the production line. Faster set-up time The STanalyser is designed for easy connection to Atlas Copco IRTT-B in-line transducers, SRTT-B static transducers and MRTT-B wrenchesB or MRTT-C wrenches. It is also easy to connect the ) )G in order to have a compact complete solution. It provides automatic recognition and calibration, eliminating set-up errors and reducing set-up time. Modularity – you buy what you need The STanalyser is easy to upgrade. You don’t need to buy a complete new model. Simply add modules and accessories that expand the functionalities and create your customized torque analyser system. Commonality cuts costs The STanalyser utilizes the same modules and software as the STwrench, thus saving you money.
174 Quality Assurance in Tightening
Clear operator feedback The STanalyser is equipped with LEDs that show the tightening result (OK, Not OK) plus an audible signal in the form of a buzzer. The display provides comprehensive tool test information, as well as date, time and battery condition. STanalyser without RBU The simple solution to test your tools. Just plug in an Atlas Copco transducer, rotary or static, and you are ready to make your test. ● Free Mode: Track and Peak test The track function shows the applied torque in real time. The Peak function shows maximum torque reached – useful if a quick test is needed. In free mode no statistics or data will be stored. ● Tool Check By selecting the type of tool to test (Wrench, Power Tool or Pulse Tool) you can check your tool and view the Min, Max, Average and Sigma values directly on the display during the test. 5,000 results are stored.
●
Export the results Test Reports can be exported with ToolsTalk BLM via USB cable. ToolsTalk BLM will recognize the STanalyser without RBU version and it will not ask for registration. Data can be exported in Excel. A report can be printed or saved as a PDF, RTF, XLS, TXT or (<< %
STanalyser with Tool Crib T or Tool Crib T/A RBU This more advanced solution allows you to test your installed tool base with a torque transducer or torque/angle transducer (with Tool Crib T/A RBU). Select the tool to be tested from the Tool Database, select the desired PSet and you are ready to perform your test. ● Tool Database This is a list of tools you want to test (max. 1,000). It contains all information related to the tool, such as type, model, supplier, min. and max. torque, etc. K) ! to be performed with acceptance limits. A maximum of 1,000 PSets can be stored and 5 max. per tool can be assigned. Real time statics results are shown on the display in the statistical page results.
STanalyser
STanalyser with Production RBU This function allows you to tight a bolt with an MRTT-C connected to the STanalyser. All known tightening methods can be programmed in the PSet like Torque, Torque Control with Angle Monitoring, Torque plus Angle, Yield or Yield plus Angle. STanalyser with AA RBU This system offers a solution that allows you to manage the entire quality process on one single device. Tool tests and joint tests can be performed on this system, allowing the user to compare results from both tests. ToolsTalk BLM Program the STanalyser with any RBU
and export the results. It is possible to select the results you are interested in and create your report to be printed or saved as a PDF, RTF, XLS, TXT or TIFF %
performed with USB or Ethernet. Create from Torque Supervisor your route of test, send it to the STanalyser. After test execution Torque Supervisor downloads the test results.
Accessories With the IRC-B Radio Module it is possible to automatically start a tool test, a tightening program or a joint test, and it is possible store further scanned information on their results. In addition a work " % With IRC-W Radio Module you can send the tightening results to the ToolsNet system and with API RBU you have a remote access to the data, all in realtime. With the Docking Station it is possible to connect the STanalyser to a PowerFocus or a PowerMacs, for their calibration.
API connectivity Use one of the API RBU to connect the STanalyser with an external device. The API allows the customer to create his interface to the system in an easy way using standard software code.
Connectivity Connect your STanalyser to Torque Supervisor and gain full control of your test process. The connectivity can be
STanalyser
Real-time communication By adding a Wi-Fi module, the quality process is speeded up by real-time traces on a remote PC via TTBLM and with API RBU you can remotely access data from your STanalysers as soon as tests are completed. Fast, easy power supply The STanalyser is supplied with an AC power adapter for corded operation. A battery can be ordered separately as an option. The lithium-ion battery allows 10 to 16 hours of operation without charging.
Analyser
Model
Ordering No.
STanalyser STa battery Battery charger STa battery charger adapter STa Docking Station STa RBU Tool Crib T STa RBU Tool Crib TA STa RBU Residual STa RBU Production STa RBU AA STa RBU Tool Crib TA API STa RBU Residual API STa RBU Production API STa RBU AA API IRC-B Module IRC-W Module Bar Code Module ACTA RS232 cable 3 m ACTA RS232 cable 5 m
8059 0955 60 8059 0955 61 8059 0930 88 8059 0955 75 8059 0955 68 8059 0955 63 8059 0955 64 8059 0955 66 8059 0955 67 8059 0955 65 8059 0955 71 8059 0955 72 8059 0955 74 8059 0955 73 8059 0920 10 8059 0920 15 8059 0920 12 4222 0546 03 4222 0546 05
Quality Assurance in Tightening
STanalyser with Residual Torque RBU This solution allows you to test the installed torque in a joint. Our unique algorithm is able to detect the real residual torque in real time using the torque/angle signal from the MRTT-C wrench. The K) %
Quality Assurance in Tightening 175
Functionality Overview
STanalyser
RBU Tool Crib T
Tool Crib T/A
Residual
Production
AA
1 1 yes yes no no no no 110x200x45 110x200x45 <= 500 <= 500 yes yes yes yes yes yes 5000 5000 no yes yes yes Not active yes yes yes no yes
1 yes yes no 110x200x45 <= 500 yes yes yes 5000 yes yes yes yes yes
1 yes yes yes 110x200x45 <= 500 yes yes yes 5000 yes yes yes yes no
1 yes yes yes 110x200x45 <= 500 yes yes yes 5000 yes yes yes yes no
1 yes yes yes 110x200x45 <= 500 yes yes yes 5000 yes yes yes yes yes
Hardware capability Number of Channel Torque Angle (Encoder or Gyrsocope) TAG recognition Size in mm Weight [grams] Graphical Display LED : OK, NOK, nxOK, Alarm Keyboard Results Storage RBU - Rapid Backup Unit Direct Power Supply (slow charger 6H) RJ45 (Ethernet) USB Non Atlas Copco analog transducer connection
Software capability - onBoard Languages = IT, Eng, Fr, Germ, Sp, Portuguese Multi-units (Nm, Kgm, Kgcm, Ozin, Lbin, Lbft, Ncm) Pset Batch Count Job CW/CCW Database - Tool
yes yes 1 no no yes no
yes yes 1000 yes no yes 1000
yes yes 1000 yes no yes 1000
yes yes 200 yes 100 yes no
yes yes 200 yes 100 yes no
yes yes 1000 yes 100 yes 1000
Torque Torque
Torque Torque
Torque Torque/Angle
Torque Torque/Angle
Torque Torque/Angle
Torque Torque/Angle
yes yes yes yes no
yes yes yes Torque Torque
yes yes yes Torque/Angle Torque/Angle
no no no no no
no no no no no
yes yes yes Torque/Angle Torque/Angle
no no no no
no no no no
no no no no
yes yes yes yes
no no no no
yes yes yes yes
no no no no no no
no no no no no no
no no no no no no
no no no no no no
yes yes yes yes yes yes
no no no no no no
USB no no no
no USB/RJ45 USB/RJ45 no
no USB/RJ45 USB/RJ45 with API RBU
no USB/RJ45 USB/RJ45 with API RBU
no USB/RJ45 no with API RBU
no USB/RJ45 USB/RJ45 with API RBU
Software Functionalties - onBoard Free mode
Track torque Peak torque Tool Check
Wrench testing Power tool testing Pulse Tool testing Min, Max, Med, Sigma statistics Cm/Cmk Joint Check
Peak torque Residual Torque/Time Residual Torque/Angle Loose and Tight
Quality Assurance in Tightening
Production Strategies
Torque Torque Cont & Angle Monit Torque Plus Angle Yield Yield plus Angle Loose
Software capability - connectivity Viewer (PC Export) - ToolsTalk BLM ToolsTalk BLM to program and export data TS Torque Supervisor Full API
176 Quality Assurance in Tightening
SRTT-L
Transducers
SRTT-L SRTT-L is a family of transducers for the STanalyser. It is designed for lower torque assembly tools. Both transducers and test joints are exchangeable and can be used with any STanalyser. The modular design allows the user to scale his system as his needs evolve. The same SRTT-L plate can be used with any transducer in the SRTT-L family.
Model
Ordering No.
SRTT-L main plate
8059 0955 85
SRTT-L Transducers Rated capacity Model
SRTT-L 1 Nm SRTT-L 4 Nm SRTT-L 12 Nm SRTT-L 30 Nm
Nm
ft lb
Ordering No.
1 4 12 30
0.73 2.95 8.85 22.12
8059 0955 86 8059 0955 87 8059 0955 88 8059 0955 89
Test joint for SRTT-L
TJ SRTT-L M4 S -1 TJ SRTT-L M4 H -1 TJ SRTT-L M6 S -4 TJ SRTT-L M6 H -4 TJ SRTT-L M6 S -12 TJ SRTT-L M6 H -12 TJ SRTT-L M8 S -12 TJ SRTT-L M8 H -12 TJ SRTT-L M8 S -30 TJ SRTT-L M8 H -30 TJ SRTT-L M10 S -30 TJ SRTT-L M10 H -30
Screw size
M4 M4 M6 M6 M6 M6 M8 M8 M8 M8 M10 M10
Rated capacity Nm
ft lb
Ordering No.
1 1 4 4 12 12 12 12 30 30 30 30
0.73 0.73 2.95 2.95 8.85 8.85 8.85 8.85 22.12 22.12 22.12 22.12
4145 0984 80 4145 0984 83 4145 0984 82 4145 0984 85 4145 0985 80 4145 0985 82 4145 0985 81 4145 0985 83 4145 0986 80 4145 0986 82 4145 0986 81 4145 0986 83
Quality Assurance in Tightening 177
Quality Assurance in Tightening
Model
Transducers
QRTT/IRTT-B
QRTT Tranducers used for QST, QMX and ETX nutrunner as well as for fixtured Tensor tool calibration. This transducer enables fast, easy set-up with highest system accuracy. By using the QRTT, no special test adaptation device between the spindle and the product itself is needed.
Model
QRTT
Drive square in
For QMX spindle
3/8 3/8 1/2 3/4 1
42 42 50 62 80, 90
QRTT 20 Nm kit QRTT 75 Nm kit QRTT 200 Nm kit QRTT 500 Nm kit QRTT 1000 Nm kit
Quality Assurance in Tightening
IRTT-B IRTT-B is the new generation of Atlas Copco torque and torque/angle in-line ro " " improvements in durability and accuracy. They can also work with pulse tools thanks to their revolutionary and unique solution for the slip ring and brush block. Also new is the angle reading system that uses a patent solution which gives better resolution and longer life. The mechanics have also been completely reviewed to achieve a higher level of durability.
Model
Drive Hex Square in in
Nm
2 - 20 7.5 - 75 20 - 200 50 - 500 100 - 1000
ft lb
1.5 5.5 15 37 75 -
Ordering No.
15 55 150 369 750
8092 1164 13 8092 1164 18 8092 1164 23 8092 1164 28 8092 1164 33
IRTT-B is equipped by a memory chip that is read by the Atlas Copco data analyser. In this way the Data analyser is automatically calibrated to the transducer sensitivity and avoid any possible set up errors.
Rated capacity Nm ft lb
Ordering No.
Torque models IRTT-B 5-I06 IRTT-B 5-06 IRTT-B 20-I06 IRTT-B 20-06 IRTT-B 25 -10 IRTT-B 75-10 IRTT-B 180-13 IRTT-B 500-20 IRTT-B 750-25 IRTT-B 1400-25 IRTT-B 3000-38 IRTT-B 5000-38
Rated capacity
Model
Drive Hex Square in in
Rated capacity Nm ft lb
Ordering No.
Torque/angle models 1/4 1/4 1/4 1/4 3/8 3/8 1/2 3/4 1 1 1 1/2 1 1/2
5 5 20 20 25 75 180 500 750 1400 3000 5000
4 4 15 15 18 55 133 369 553 1033 2200 3685
NOTE: All IRTT are equipped with 19-pin connector.
178 Quality Assurance in Tightening
8059 0942 05 8059 0942 07 8059 0942 10 8059 0942 15 8059 0942 20 8059 0942 25 8059 0942 30 8059 0942 35 8059 0942 40 8059 0942 45 8059 0942 52 8059 0942 56
IRTT-B 1A-I06 IRTT-B-2A-I06 IRTT-B 5A-I06 IRTT-B 5A-06 IRTT-B 20A-I06 IRTT-B 20A-06 IRTT-B 25A-10 IRTT-B 75A-10 IRTT-B 180A-13 IRTT-B 500A-20 IRTT-B 750A-25 IRTT-B 1400A-25 IRTT-B 3000A-38 IRTT-B 5000A-38 IRTT-B 10000A-38
1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 1/2 3/4 1 1 1 1/2 1 1/2 1 1/2
1 2 5 5 20 20 25 75 180 500 750 1400 3000 5000 10000
0.8 1.5 4 4 15 15 18 55 133 369 553 1033 2200 3685 7370
8059 0943 96 8059 0943 01 8059 0943 06 8059 0943 08 8059 0943 11 8059 0943 16 8059 0943 21 8059 0943 26 8059 0943 31 8059 0943 36 8059 0943 41 8059 0943 46 8059 0943 52 8059 0943 56 8059 0943 60
SRTT-B SRTT-B Stationary reaction torque transducer Stationary reaction torque transducers are designed for testing wrenches, click wrenches or for tightening tools where rotary action is not desired during measurement. When testing a shut-off tool, a joint simulator is required as an accessory. The SRTT-B is the new generation of Atlas Copco stationary reaction torque transducers with improved durability thanks to their new mechanical design. The new patented system of fixing the joint simulator on top avoids any possible errors due to the play between the two devices. A complete range of accessories and a mechanical joint simulator enables you to test shut-off tools or wrenches with square drive output.
Transducers
Model
SRTT-B 0.5-13 SRTT-B 2-13 SRTT-B 5-13 SRTT-B 25-36 SRTT-B 50-36 SRTT-B 100-36 SRTT-B 250-36 SRTT-B 500-50 SRTT-B 1000-50 SRTT-B 2000-50
Drive Hex Square mm in
1/2 1/2 1/2 36 36 36 36 50 50 50
Rated capacity Nm ft lb
0.5 0.37 2 1.47 5 3.69 25 18.40 50 36.88 100 73.76 250 184.40 500 368.78 1000 737.60 2000 1475.00
Ordering No.
8059 0946 03 8059 0946 09 8059 0946 15 8059 0946 28 8059 0946 36 8059 0946 45 8059 0946 54 8059 0946 63 8059 0946 75 8059 0946 84
Test joint for SRTT-B
Test joint for S TT-
TJ SRTT-B S -0.5 TJ SRTT-B H -0.5 TJ SRTT-B S -2 TJ SRTT-B H -2 TJ SRTT-B S -5 TJ SRTT-B S -5 TJ SRTT-B S -25 TJ SRTT-B H -25 TJ SRTT-B S -50 TJ SRTT-B H -50 TJ SRTT-B S -100 TJ SRTT-B H -100 TJ SRTT-B S -250 TJ SRTT-B H -250 TJ SRTT-B S -500 TJ SRTT-B H -500 TJ SRTT-B 1000-50
1/2 1/2 1/2 1/2 1/2 1/2 36 36 36 36 36 36 36 36 50 50 50
Rated capacity Nm ft lb
0.5 0.5 2 2 5 5 25 25 50 50 100 100 250 250 500 500 1000
0.37 0.37 1.47 1.47 3.69 3.69 18.40 18.40 36.88 36.88 73.76 73.76 184.40 184.40 368.78 368.78 737.60
Ordering No.
8059 0940 01 8059 0940 02 8059 0940 03 8059 0940 04 8059 0940 05 8059 0940 06 8059 0940 07 8059 0940 08 8059 0940 09 8059 0940 10 8059 0940 11 8059 0940 12 8059 0940 13 8059 0940 14 8059 0940 15 8059 0940 16 8059 0940 17
Optional Accessories
Adapters
Adapter
Adapter
1/2" to 1/4" 1/2" to 3/8" 3/8" to 36 1/2" to 36 1/2" to 50 3/4" to 50 1" to 50
Drive Hex Square mm in
1/2 1/2 36 36 50 50 50
Ordering No.
8059 0978 63 8059 0978 64 8059 0978 65 8059 0978 66 8059 0978 67 8059 0978 68 8059 0978 69
Quality Assurance in Tightening 179
Quality Assurance in Tightening
Model
Drive Hex Square mm in
Transducers
MRTT-B
MRTT-B Screwdriver MRTT-B is available in a screwdriver version for low torque applications from 0.1 to 15 Nm. The 15 Nm model has a precision reversible 1/4" drive ratchet consisting of two needle clutches. Sliding bush to convert left and right tightening. The very low friction avoids dragging the screws on the return motion.
Capacity Model
MRTT-B 1-06 MRTT-B 5-06 MRTT-B 15-06
Nm
ft lb
0.1-1 0.07-0.74 0.5-5 0.36-3.67 1.5-15 1.1-11.1
Square drive in
kg
lb
Length mm
Ordering No.
1/4 1/4 1/4
0.3 0.3 0.4
0.66 0.66 0.88
169 169 223
8059 0931 06 8059 0931 15 8059 0931 24
Weight
Optional Accessories Cables Transducer cable The cable needed for all transducers and MRTT-B.
Quality Assurance in Tightening
If non Atlas Copco transducers are used one of the following cables are required.
180 Quality Assurance in Tightening
Length
Ordering No.
1m 3m 5m 3 m curled cable
4145 0982 01 4145 0982 03 4145 0982 05 4145 0971 03
Model
Industrial style Industrial style Industrial style
Ordering No.
Transducer cable 3 m 19 - 4 Transducer cable 3 m 19 - 6 Transducer cable 3 m 19 - 10
4145 0965 03 4145 0968 03 4145 0967 03
MRTT-C MRTT-C The MRTT-C is a revolutionary way to think about a manual wrench. The MRTT-C is an advanced handle that can be connected to the standard smartHEAD used for the STwrench to create a wrench that can be connected to the STanalyser using a standard Atlas Copco cable. The MRTT-C connected to the STanalyser with Residual or Production RBU can be used to detect the residual torque using the advanced Torque/Angle algorithm, same as the STwrench, or to tight a bolt for production applications.
●
Torque or Torque/Angle reading depending to the smartHEAD Led ring like STwrench
●
Vibrating handle
● ●
Buzzer TAG recognition
●
Light in front
●
Transducers
Model
Ordering No.
MRTT-C
8059 0930 10 Capacity Nm ft lb
Model
Weight kg lb
Drive mm
Length mm
Ordering No.
smartHEAD only Torque smartHEAD 30 smartHEAD 80 smartHEAD 150 smartHEAD 250 smartHEAD 400 smartHEAD 600
30 80 150 250 400 600
23 59 111 185 295 443
9x12 9x12 14x18 14x18 14x18 21x26
0.20 0.22 0.55 0.78 0.93 1.70
0.44 0.48 1.21 1.72 2.05 3.75
167.5 167.5 271.0 417.0 584.0 1048.5
8059 0920 30 8059 0920 42 8059 0920 48 8059 0920 54 8059 0920 60 8059 0920 66
9x12 9x12 9x12 14x18 14x18 14x18 21x26
0.19 0.19 0.20 0.55 0.78 0.93 1.70
0.42 0.42 0.44 1.21 1.72 2.05 3.75
147.5 147.5 147.5 271.0 417.0 584.0 1048.5
8059 0930 24 8059 0930 31 8059 0930 43 8059 0930 48 8059 0930 54 8059 0930 60 8059 0930 66
9x12 9x12 9x12 14x18 14x18 14x18
0.19 0.19 0.20 0.55 0.78 0.93
0.42 0.42 0.44 1.21 1.72 2.05
147.5 147.5 147.5 271.0 417.0 584.0
8059 0930 28 8059 0930 32 8059 0930 44 8059 0930 50 8059 0930 56 8059 0930 62
smartHEAD A Torque + Angle smartHEAD A15 smartHEAD A30 smartHEAD A80 smartHEAD A150 smartHEAD A250 smartHEAD A400 smartHEAD A600
15 30 80 150 250 400 600
11 23 59 111 185 295 443
smartHEAD A Torque + Angle sq smartHEAD Asq15 smartHEAD Asq30 smartHEAD Asq80 smartHEAD Asq150 smartHEAD Asq250 smartHEAD Asq400
15 30 80 150 250 400
11 23 59 111 185 295
Dimensions
Y K Length
MRTT-C 30 Nm MRTT-C 80 Nm MRTT-C 150 Nm MRTT-C 250 Nm MRTT-C 400 Nm MRTT-C 600 Nm
Y mm
K mm
159 159 262 408 575 1040
166 166 166 166 166 166
325 325 428 574 741 1206
Total weight kg lb
0.62 0.64 0.97 1.20 1.35 2.12
1.36 1.41 2.13 2.64 2.97 4.67
Optional Accessories Cables Transducer cable The cable needed for all transducers and MRTT-C.
If non Atlas Copco transducers are used one of the following cables are required.
Length
Ordering No.
1m 3m 5m 3 m curled cable
4145 0982 01 4145 0982 03 4145 0982 05 4145 0971 03
Model
Industrial style Industrial style Industrial style
Ordering No.
Transducer cable 3 m 19 - 4 Transducer cable 3 m 19 - 6 Transducer cable 3 m 19 - 10
4145 0965 03 4145 0968 03 4145 0967 03
Quality Assurance in Tightening 181
Quality Assurance in Tightening
Model
X mm
Transducers and Analyzer
MicroTorque
Quality assurance system – sharpening your competitive edge To ensure the highest quality of your fastening – and ultimately your company’s products – Atlas Copco has developed a comprehensive quality assurance system for micro torques. The controllercable-transducer package provides fast, accurate and reliable measurement of critical parameters. ACTA MT4 – smart features ●
●
●
●
Connect to PC via USB/RS232/Ethernet. 6 different engineering units to choose from. Colour configurable display (Torque/ Angle/Status/Trace). Battery for portable usage.
●
Programmable via keypad or software “ToolsTalk ACTA MT”.
● ●
Dual transducer inputs. High resolution OLED colour display.
●
Audio signal for operator feedback.
●
Digital I/O signals for communication with external devices such as PLC. ESD grounding terminal.
● ●
●
Tool speed measurement function possible when using MT TRA transducers. Store and export tightening data to excel with ToolsTalk ACTA MT PC software.
●
Calculate average torque directly on the display.
Capacity Model
Ncm
in lb
Drive
Overall length mm
Ordering No.
1.0 2.0 5.0 10.0 20.0 50.0 100.0 200.0
0.09 0.18 0.44 0.88 1.77 4.42 8.85 17.70
Ø 3 mm Ø 3 mm Ø 3 mm Ø 3 mm 1/4" 1/4" 1/4" 1/4"
115 115 115 115 115 124 124 124
8432 0820 10 8432 0820 11 8432 0820 12 8432 0820 13 8432 0820 14 8432 0820 15 8432 0820 16 8432 0820 17
1.0 2.0 5.0 10.0 20.0 50.0 100.0 200.0 500.0
0.09 0.18 0.44 0.88 1.77 4.42 8.85 17.70 44.25
Ø 3 mm Ø 3 mm Ø 3 mm Ø 3 mm Ø 3 mm 1/4" 1/4" 1/4" 1/4"
81 81 81 81 81 98 98 98 111
8432 0820 18 8432 0820 19 8432 0820 20 8432 0820 21 8432 0820 22 8432 0820 23 8432 0820 24 8432 0820 25 8432 0820 52
2.0 5.0 10.0 20.0 50.0 100.0 200.0 500.0
0.18 0.44 0.88 1.77 4.42 8.85 17.70 44.25
Ø 3 mm Ø 3 mm Ø 5 mm Ø 5 mm 1/4" 1/4" 1/4" 1/4"
76 76 76 76 105 105 105 105
8432 0820 41 8432 0820 42 8432 0820 43 8432 0820 44 8432 0820 45 8432 0820 46 8432 0820 47 8432 0820 48
Manual screwdriver torque transducer MT TH 1 MT TH 2 MT TH 5 MT TH 10 MT TH 20 MT TH 50 MT TH 100 MT TH 200
Quality Assurance in Tightening
Stationary reaction torque transducer MT TS 1 MT TS 2 MT TS 5 MT TS 10 MT TS 20 MT TS 50 MT TS 100 MT TS 200 MT TS 500
In-line rotary torque and angle transducer MT TRA 2 MT TRA 5 MT TRA 10 MT TRA 20 MT TRA 50 MT TRA 100 MT TRA 200 MT TRA 500
182 Quality Assurance in Tightening
MicroTorque
Accessories
Torque analyzer Model
Ordering No.
ACTA MT 4a (programable over keypad) ToolsTalk MT Analysis (trace analysis) Transducer cable RS232 cable ACTA MT a
8432 0820 04 8432 0830 31 8432 0830 35 8432 0831 39
ToolsTalk ACTA MT (programming software) included
Model
Designation
Test joint
M6 Soft joint 1/4" HEX M6 Soft joint 1/4" HEX M4 Soft joint 1/4" HEX M3 Soft joint 1/4" HEX M3 Soft joint HM M2 Soft joint 1/4" HEX M2 Soft joint HM M6 Hard joint 1/4" HEX M4 Hard joint 1/4" HEX M3 Hard joint 1/4" HEX M3 Hard joint HM M2 Hard joint 1/4" HEX M2 Hard joint HM
Range, Ncm
Ordering No.
500 - 1000 200 - 500 27 - 200 5 - 27 5 - 27 0 - 10 0 - 10 200 - 1000 27 - 200 5 - 27 5 - 27 0 - 10 0 - 10
8432 0833 62 8432 0833 61 8432 0833 60 8432 0833 59 8432 0833 58 8432 0833 57 8432 0833 56 8432 0833 55 8432 0833 54 8432 0833 53 8432 0833 52 8432 0833 51 8432 0833 50
Quality Assurance in Tightening
Test joints for calibration with MT TS
Quality Assurance in Tightening 183
Introduction – Quality and Production Wrenches
Where the joints are critical
Quality Assurance in Tightening
Critical fastening duties are among the most essential tightening operations within industry today. So whether you re in the business of assembling cars or trucks, tractors or harvesters, trains or planes, you need to be in control when it comes to production and uality assurance.
STwrench The Atlas Copco STwrench is much more than a standard transducerized hand-held nutrunner. Due to its modular design, you can build the STwrench to meet your exact requirements and create a tool that perfectly matches your applications. Use the STwrench for production to get full traceability of the entire tightening operation, including torque control, angle control and yield control. Or build your wrench to just tighten your joint with high torque accuracy. Or use it for quality control to check residual torque, to perform joint analysis, including joint behaviour and stiffness, to set the correct tightening parameters for production and to test the reproducibility of joint stiffness on the benches.
Gyroscope and the torque transducer is made to guarantee length-independent reading. TAG recognition patented solution is used to assure Poka-Yoke operations. It includes at front a Led bright light to improve visibility in dark bolt area.
The ultimate wrench for production and quality assurance With the STwrench you can build the functionality you need into your own tool. Choose three patented components – smartHEAD, RBU and the power supplysolution to suit your exact requirements. Then add a fourth: the patented controller that is standard for all STwrenches. Due to the modular design of the STwrench, you can mix and match components to suit all types of applications. Use it as a basic stand-alone system or integrate it with Atlas Copco hardware and software. The STwrench is versatile enough to tighten hard-to-reach bolts using a variety of torque and angle strategies while providing complete traceability. Yet it handles quality control of residual torque just as easily as it does comprehensive joint analysis.
STwrench RBU Atlas Copco’s patented Rapid Backup Unit (RBU) concept transfers function " ! ensuring that hardware can easily be upgraded. The RBU also acts as back-up " " " % ( " ! = the RBU to the new hardware, switch on the unit and you’re ready. All programming and network configurations are transferred in seconds. The RBU cuts downtime to a minimum.
smartHEAD The smartHEAD has a built-in memory chip to store calibration values that are automatically recognized by the STwrench controller. Choose from six different sizes ranging from 30 to 600 Nm, which is connected to the controller by a patented system allowing a fast connection. It can be with or without
184 Quality Assurance in Tightening
STwrench Controller This is the brain of the wrench. It has a clear and visible display, LED ring, vibrating handle and buzzer for immediate feedback to the operator. It has dedicated slots where you can insert the RBU, one wireless module and the Bar Code Module (see Optional Accessories). The STwrench Controller can be powered by a patented bi-energy solution such as the long life STwrench Battery or by Tensor SL connected to the Power Focus via the STwrench Cable Box.
BLM API The BLM API is a software tool that makes possible for a programmer to integrate in his own code the function to manage one or more STwrenches via cable or WiFi. Only STwrenches with API RBU can be connected
STwrench
Functionality Overview
x
x
x x x x x x x x
x x x x x x x x
x x x x x x x x
x x x x x x x x
PSET
smartHEAD Interchangeable head – Tag recognition Light in front of smartHEAD Gyroscope for angle measurement Length-independent torque transducer
smartHEAD A
x
Functionality
Production smartHEAD A
x
Controller 360° LED lights on board for operator feedback Keyboard Graphic Display USB mini to connect ToolsTalk BLM Infrared communication Buzzer Rapid Back Up Unit (RBU) Vibration Shock detector
smartHEAD
smartHEAD
smartHEAD A
smartHEAD A
Functionality
Quality
Production
smartHEAD
Quality
smartHEAD
STwrench
x
x
x
x
x
x x x
x
x x x
x
x
Number of Psets Batch count Number of job Number of multistage CW/CCW operation Bending correction Extension torque correction Extension angle correction
200 x 100 200 x
200 x 100 200 x x x x
200 x 100 200 x
x 5000 10 x x x x
x 5000 10 x x x x
x 5000 10 x x x x
x 5000 10 x x x x
x
x
x
x
x x
x x
x x
x x
x x x x
x x x x
x x x x
x x x x
x x x x x x x x
x x x x x x x x
x x x x x x x x
x x x x x x x x
x
x
200 x 100 200 x x x x
General Transducer torque traceability Result data storage Trace storage SPC Multi units (Nm, Kg/m) Multi language menu Interchangeable head – Tag recognition writing function
Free mode – programs Track torque Peak torque Residual check torque/time Residual check torque/angle Tightening torque with angle monitoring
x x x
x x x x x
x x x
x x x x x
x x
x x x x x
PF connectivity for I/O or & ToolsNet QATnode
Optional
Quality audit Peak Residual Check Torque/Time Residual Check Torque/Angle Loosen And Retighten Loosen
Connectivity
x x
x x x x x
Barcode Reader IRC-W IRC-B for Power Focus connectivity QATnode
ToolsTalk BLM Torque/angle graphing Yield point detection
x x
x x
Tightening Torque with time monitoring Torque with angle monitoring Torque plus angle Yield Yield plus angle
x
x x x x x
USB Connection Off Line programming Tightening Database to PC (Excel) View trace Export trace in several formats Overlay Traces Trace zoom Statistical analysis & "
Quality Assurance in Tightening
Joint Analysis
Quality Assurance in Tightening 185
Quality and Production Wrenches
STwrench
New smartHEADs and controller Square connection smartHEAD have been added to the range of smartHEADs. The square connection smartHEADs allow customers to use any square end fitting, losing thought the
" in this catalogue. BI controller is the new controller with the battery inserted in the STwrench handle. New batteries are to be used only in this controller. Recharge these batteries using standard battery charger with BI battery charger adapter. How to order your STwrench 1. Take the STwrench Controller 2. Select your smartHEAD
Capacity Nm ft lb
Model
Weight kg lb
Drive mm
Length mm
Ordering No.
Controller STwrench Controller STwrench Controller BI
]% ) ? " 4. Select your RBU 5. Select the Battery 6. Select if you want optional modules
0.48 0.46
1.08 1.01
313 333
8059 0930 00 8059 0930 01
9x12 9x12 14x18 14x18 14x18 21x26
0.20 0.22 0.55 0.78 0.93 1.70
0.44 0.48 1.21 1.72 2.05 3.75
167.5 167.5 271.0 417.0 584.0 1048.5
8059 0920 30 8059 0920 42 8059 0920 48 8059 0920 54 8059 0920 60 8059 0920 66
9x12 9x12 9x12 14x18 14x18 14x18 21x26
0.19 0.19 0.20 0.57 0.80 0.95 1.72
0.42 0.42 0.44 1.25 1.76 2.09 3.79
147.5 147.5 147.5 271.0 417.0 584.0 1048.5
8059 0930 24 8059 0930 31 8059 0930 43 8059 0930 48 8059 0930 54 8059 0930 60 8059 0930 66
9x12 9x12 9x12 14x18 14x18 14x18
0.19 0.19 0.20 0.55 0.78 0.93
0.42 0.42 0.44 1.21 1.72 2.05
147.5 147.5 147.5 271.0 417.0 584.0
8059 0930 28 8059 0930 32 8059 0930 44 8059 0930 50 8059 0930 56 8059 0930 62
smartHEAD only Torque smartHEAD 30 smartHEAD 80 smartHEAD 150 smartHEAD 250 smartHEAD 400 smartHEAD 600
30 80 150 250 400 600
23 59 111 185 295 443
smartHEAD A Torque + Angle smartHEAD A15 smartHEAD A30 smartHEAD A80 smartHEAD A150 smartHEAD A250 smartHEAD A400 smartHEAD A600
15 30 80 150 250 400 600
11 23 59 111 185 295 443
smartHEAD A Torque + Angle sq
Software TT BLM W09 Ordering No.
1 user license 5 user license 10 user license Plant license
8059 0981 10 8059 0981 11 8059 0981 12 8059 0981 13
smartHEAD Asq15 smartHEAD Asq30 smartHEAD Asq80 smartHEAD Asq150 smartHEAD Asq250 smartHEAD Asq400
15 30 80 150 250 400
11 23 59 111 185 295
RBU Rapid Backup unit STwrench RBU Quality STwrench RBU Production STwrench RBU Quality API STwrench RBU Production API
8059 0930 90 8059 0930 91 8059 0930 93 8059 0930 92
Battery
Quality Assurance in Tightening
STwrench battery STwrench battery BI STwrench battery HD
8059 0930 86 8059 0930 85 8059 0930 83
Dimensions
Model
X
Y
Z
K STwrench
X
Y K
STwrench
186 Quality Assurance in Tightening
Z
STwrench 15 Nm STwrench 30 Nm STwrench 80 Nm STwrench 150 Nm STwrench 250 Nm STwrench 400 Nm STwrench 600 Nm STwrench BI 15 Nm STwrench BI 30 Nm STwrench BI 80 Nm STwrench BI 150 Nm STwrench BI 250 Nm STwrench BI 400 Nm
X mm
139 139 139 262 408 575 1040 139 139 139 262 408 575
Length Y Z mm mm
280 280 280 280 280 280 280 280 280 280 280 280 280
96 96 96 96 96 96 96 22 22 22 22 22 22
K mm
515 515 515 638 784 951 1416 441 441 441 564 710 877
Total weight kg lb
0.86 0.86 0.87 1.23 1.46 1.63 2.40 0.66 0.66 0.67 1.03 1.26 1.43
1.90 1.90 1.91 2.56 3.00 3.59 5.29 1.46 1.46 1.47 2.27 2.78 3.15
X. – smartHEAD, Y. – STwrench Controller, Z. – Battery, K. – Total length
STwrench
Bar Code Module Enables the Bar Code to be read. STwrench is able to handle four different Bar Codes that can be used to activate or control the process and for traceability purposes. It is only necessary to plug in the module to activate the function. STwrench battery All batteries are lithium ion ones. The standard battery gives up to 16 h of working time (10 h if wireless communication is used). BI and HD batteries have a working time of 6 h (4 h with wireless communication). Use the standard or the HD battery with the standard controller. BI batteries are only for BI controllers. STwrench cable box Wired to connect the STwrench to the Power Focus using a standard Tensor SL cable. The STwrench cable box supplies power to the wrench and handles the communication between the wrench and the Power Focus. STwrench battery charger To recharge the battery, it can be mounted in a horizontal or vertical position, It takes 4 hours to copletel recharge the STwrench battery.
Ordering No.
IRC-B Module IRC-W Module
8059 0920 10 8059 0920 15
Bar Code
8059 0920 12
Battery Battery BI Battery HD
8059 0930 86 8059 0930 85 8059 0930 83
Battery charger Battery charger adapter BI
8059 0930 88 8059 0930 89
Cable box
8059 0920 24
QATnode P QATnode I/O QATnode T
8059 0920 25 8059 0920 26 8059 0920 27
Tool holder
8059 0930 70
Controller rubber protection Standard Battery rubber protection 30/80 Nm smartHEAD rubber protection 150 Nm smartHEAD rubber protection 250 Nm smartHEAD rubber protection
8059 0930 72 8059 0930 73 8059 0930 74 8059 0930 75 8059 0930 76
C-module
attery
ar Code
Tool holder
attery charger
QATnode
QATnode Three different models of QATnode enable the solution to be customized to specific needs. The QATnode can be connected to the STwrench in WiFi via access point, in real time connection, or via IrDa with wrench locked on the QATnode, in non real time connection when wireless is not possible. QATnode P Used to print out a ticket result on a 40 column serial printer. The layout of the " &^% QATnode I/O In addition to QATnode P functionality it has 6 digital inputs and 5 digital outputs. # " is possible to enable/disable the wrench, select a PSet or JOB and send out an OK or NOK. QATnode T In addition to STwrench PokaYoke functionality it makes it possible to send data to the ToolsNet server.
PF, IRC focus & QIF accessories For fieldbus connectivity and additional I/O port, or for backup station, the STwrench can be connected in wireless with PF or IRC Focus. It allow also the possibility to connect all QIF accessories such as stack light etc …
Rubber Protection Rubber protections for the STwrench provide both a protection for surfaces that come in contact with the wrench and a better grip for the user. Choose a rubber protection for each of the sections of the STwrench.
Tool Holder The tool holder is a cradle for the STwrench that can be mounted either on a table or on a wall, providing a safe housing for the wrench.
Quality Assurance in Tightening 187
Quality Assurance in Tightening
IRC Modules Two different IRC modules each with different wireless technology. No extra special software is needed, it is necessary only to plug in the new module to activate the communication. The communication can be to the Power Focus, to the QAT node, to the STwrench cradles or to different systems on the net.
Accessories
Wrenches
Hex mm
B mm
H mm
L mm
g
Ring end 9 x 12
7 8 10 11 12 13 14 15 16 17 18 19 21 22
13 14.2 17.2 18.5 20 21.5 23 24.2 25.7 27.2 28.5 30.3 33 34.5
8 8 9 9 12 12 12 12 13 13 13 13 15 15
17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5
37 40 44 41 49 56 52 52 54 59 56 65 71 74
4620 0014 00 4620 0015 00 4620 0016 00 4620 0017 00 4620 0018 00 4620 0019 00 4620 0020 00 4620 0021 00 4620 0022 00 4620 0023 00 4620 0024 00 4620 0025 00 4620 0026 00 4620 0027 00
14 x 18
13 14 15 16 17 18 19 21 22 24 27 30 32 34 36 41
21.5 23 24.2 25.7 27.2 28.5 30.5 33 34.5 37.5 41.5 45 47.5 50.5 53 59
11 11 11 12 12 12 12 15 15 15 17 19 19 19 19 20
25 25 25 25 25 25 25 25 25 25 25 25 25 28 28 30
127 123 128 133 135 134 138 144 145 153 162 182 181 210 203 240
4620 0063 00 4620 0064 00 4620 0065 00 4620 0066 00 4620 0067 00 4620 0068 00 4620 0069 00 4620 0070 00 4620 0071 00 4620 0072 00 4620 0073 00 4620 0074 00 4620 0075 00 4620 0076 00 4620 0077 00 4620 0078 00
Type
H
B A
' # *$[
L B mm
H mm
L mm
g
Open end 9 x 12
7 8 9 10 11 12 13 14 15 16 17 18 19
22 22 26 26 26 30 30 35 35 38 38 42 42
5 5 5.5 5.5 5.5 7 7 8 8 8.5 8.5 9 9
17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 20 20
40 39 38 42 41 43 48 52 51 58 60 71 74
4620 0001 00 4620 0002 00 4620 0003 00 4620 0004 00 4620 0005 00 4620 0006 00 4620 0007 00 4620 0008 00 4620 0009 00 4620 0010 00 4620 0011 00 4620 0012 00 4620 0013 00
14 x 18
13 14 15 16 17 18 19 21 22 24 27 30 32 34
30 35 35 38 38 42 42 50 50 53 60 66 66 66
7 8 8 9 9 10 10 11 11 12 13 14 14 14
25 25 25 25 25 25 25 25 25 25 30 30 32.5 32.5
128 129 132 140 136 147 147 171 165 167 219 245 246 239
4620 0049 00 4620 0050 00 4620 0051 00 4620 0052 00 4620 0053 00 4620 0054 00 4620 0055 00 4620 0056 00 4620 0057 00 4620 0058 00 4620 0059 00 4620 0060 00 4620 0061 00 4620 0062 00
B
Ordering No.
Ordering No.
L
Hex in
B mm
H mm
1/4 3/8 1/2
22 33 33
14.5 17.5 62 4620 0043 00 24 17.5 136 4620 0044 00 28.3 17.5 147 4620 0045 00
14 x 18
1/2 3/4
43 50
26.2 30.7
21 x 26
3/4
69
30
Type
Reversible ratchet 9 x 12
L mm
25 25
g Ordering No.
302 4620 0081 00 467 4620 0082 00
62.5 1350 4620 0086 00
# K%
H
B
NOTE: Since several sockets could be used, it is recommended to hold the socket in such a way that it is not possible to remove it (e.g. using a pin).
Type
Flared end 9 x 12
Hex mm
B mm
H W mm mm
L mm
g
10 11 12 13 14 16 17 18 19 21 22 24
22 22.5 23.5 25.2 27 30 31.5 33 34.5 37.5 39 42
12 12 12 12 13 13 13 15 15 15 15 15
17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 19 19 19 19
57 55 59 55 60 65 65 74 80 88 92 75
7.1 8.6 9 10 11 13 14 14.8 15.8 16.2 17 18
188 Quality Assurance in Tightening
Ordering No.
4620 0028 00 4620 0029 00 4620 0030 00 4620 0031 00 4620 0032 00 4620 0033 00 4620 0034 00 4620 0035 00 4620 0036 00 4620 0037 00 4620 0038 00 4620 0039 00
H
L
A
Quality Assurance in Tightening
W
A mm
Type
H
L
H
# < * " of the wrench. There are two types of models, without and with TAG. TAG is a patented solution used by the STwrench to check the process. In the TAG the STwrench can write a number that can be used for socket recognition and the Torque/ Angle calibration factor of the extension for automatic calibration Both types are also compatible with LABwrench.
B
Accessories
L A mm
H mm
L mm
g mm
Ordering No.
8 x 14
14.5
8
30
4620 0048 00
Blank end 14 x18
11 x 25
21.5
21
98
4620 0084 00
21 x26
13 x 30
30
13
220
4620 0085 00
Type
Blank end 9 x12 for making up specials
Wrenches
Accessories
H
H
B A
B
W
' # *$[
L
L L mm
g
7 8 9 10 11 12 13 14 15 16 17 18 19 13 14 15 16 17 18 19 21 22 24 27 30 32 34
22 22 26 26 26 30 30 35 35 38 38 42 42 30 35 35 38 38 42 42 50 50 53 60 66 66 66
5 5 5.5 5.5 5.5 7 7 8 8 8.5 8.5 9 9 7 8 8 9 9 10 10 11 11 12 13 14 14 14
17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 20 20 25 25 25 25 25 25 25 25 25 25 30 30 32.5 32.5
40 39 38 42 41 43 48 52 51 58 60 71 74 128 129 132 140 136 147 147 171 165 167 219 245 246 239
Ordering No.
8059 0975 00 8059 0975 01 8059 0975 02 8059 0975 03 8059 0975 04 8059 0975 05 8059 0975 06 8059 0975 07 8059 0975 08 8059 0975 09 8059 0975 10 8059 0975 11 8059 0975 12 8059 0976 00 8059 0976 01 8059 0976 02 8059 0976 03 8059 0976 04 8059 0976 05 8059 0976 06 8059 0976 07 8059 0976 08 8059 0976 09 8059 0976 10 8059 0976 11 8059 0976 12 8059 0976 13
Flared end 9 x 12
L mm
g
10 11 12 13 14 16 17 18 19 21 22 24
22 22.5 23.5 25.2 27 30 31.5 33 34.5 37.5 39 42
12 7.1 12 8.6 12 9 12 10 13 11 13 13 13 14 15 14.8 15 15.8 15 16.2 15 17 15 18
17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 19 19 19 19
57 55 59 55 60 65 65 74 80 88 92 75
Ordering No.
8059 0975 27 8059 0975 28 8059 0975 29 8059 0975 30 8059 0975 31 8059 0975 32 8059 0975 33 8059 0975 34 8059 0975 35 8059 0975 36 8059 0975 37 8059 0975 38
H
H mm
H W mm mm
L
Hex in
B mm
H mm
L mm
g
Bits holder 9 x 12
1/4 5/16
14 16
10 12.5
17.5 17.5
50 8059 0975 45 47 8059 0975 46
14 x 18
5/16
16
12.5
25
112 8059 0976 34
Type
Ordering No.
H
14 x 18
B mm
B mm
B
Open end 9 x 12
A mm
Hex mm
B
Type
Type
H
B
L
Type
Fixed square 9 x 12 H mm
L mm
g
7 8 10 11 12 13 14 15 16 17 18 19 21 22
13 14.2 17.2 18.5 20 21.5 23 24.2 25.7 27.2 28.5 30.3 33 34.5
8 8 9 9 12 12 12 12 13 13 13 13 15 15
17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5
37 40 44 41 49 56 52 52 54 59 56 65 71 74
8059 0975 13 8059 0975 14 8059 0975 15 8059 0975 16 8059 0975 17 8059 0975 18 8059 0975 19 8059 0975 20 8059 0975 21 8059 0975 22 8059 0975 23 8059 0975 24 8059 0975 25 8059 0975 26
13 14 15 16 17 18 19 21 22 24 27 30 32 34 36 41
21.5 23 24.2 25.7 27.2 28.5 30.5 33 34.5 37.5 41.5 45 47.5 50.5 53 59
11 11 11 12 12 12 12 15 15 15 17 19 19 19 19 20
25 25 25 25 25 25 25 25 25 25 25 25 25 28 28 30
127 123 128 133 135 134 138 144 145 153 162 182 181 210 203 240
8059 0976 14 8059 0976 15 8059 0976 16 8059 0976 17 8059 0976 18 8059 0976 19 8059 0976 20 8059 0976 21 8059 0976 22 8059 0976 23 8059 0976 24 8059 0976 25 8059 0976 26 8059 0976 27 8059 0976 28 8059 0976 29
Ordering No.
14 x 18
L mm
g
1/4 3/8 1/2 1/2 3/4
22 22 22 30 40
14 14 14 18 25
17.5 17.5 17.5 25 25
71 76 82 203 396
Ordering No.
8059 0975 39 8059 0975 40 8059 0975 41 8059 0976 30 8059 0976 31
H
L
Hex in
B mm
H mm
L mm
g
1/4 3/8 1/2 14 x 18 1/2 3/4 21 x 26 3/4
22 33 33 43 50 69
14.5 24 28.3 26.2 30.7 30
17.5 17.5 17.5 25 25 62.5
62 136 147 302 467 1350
Type
Reversible ratchet 9 x 12
Ordering No.
8059 0975 42 8059 0975 43 8059 0975 44 8059 0976 32 8059 0976 33 8059 0976 38
L Type
Blank end 9 x 12 for making up specials Blank end 14 x 18 21 x 26
A mm
H mm
L mm
g mm
Ordering No.
8 x 14
14.5
8
30
8059 0975 47
11 x 25 21.5 13 x 30 30
21 13
98 8059 0976 35 220 8059 0976 36
Quality Assurance in Tightening 189
Quality Assurance in Tightening
14 x 18
B mm
H mm
B
Ring end 9 x 12
Hex mm
B mm
A
Type
Hex in
H
L
& <# []
Quality Assurance in Tightening
" % ( " " % " " > " U W
K$ ! !% & " " ² \ % {_ {
! % ( K { " % ( K { % "% & ! "
!
% ) ! " "% < J
> ~ ! ! " % # {_ {
! % < !% K {
! " J %
Model
Description
Ordering No.
{_ {
^ & ? K ^ & ? K
j _ \\
Model
Description
Ordering No.
# {_ K ³ # { K ³ # { K ³
j _ j { j _ j _
j _ j j
j _ j _ j _ {
Transducer K {_{_ K { K { Accessory kit K {_{_ K { K {
Standard adapter kit
190 Quality Assurance in Tightening
j _ \\
JSB/STB Joint Simulator Bench AD The Joint Simulator Bench AD provides ~ % '$ electric, clutch, impulse and battery tools as well as torque wrenches can be evaluated. The hydraulic brakes simulate the behaviour of a real joint, reproducing the stiffness from hard to soft. This allows the tool to be tested in accordance with VDI/VDE 2647. Machine capability (Cm, Cmk) can be tested ~ conditions without the need to run tests on the product on the line that would interfere with production. + " $' easy to use. + ? sure accumulator in just 15 seconds reducing battery drain. + $ " connections such as external in-line torque transducers, printers, Ethernet, USB and serial.
Test Benches
Model
Hydraulic brakes, range Nm lb ft
ISO rig
Spindle # holder
\ LxWxH
Ordering No.
Mobile benches JSB AD 250 JSB AD 250 ISO JSB AD 250 slim JSB AD 500 ISO JSB AD 1000 ISO JSB AD 2000 ISO
10-250 10-250 10-250 10-500 10-1000 10-2000
8-185 8-185 8-185 8-370 8-738 8-1475
– yes – yes yes yes
– – no – – –
1000 x 550 x 920 1150 x 550 x 920 900 x 400 x 935 1400 x 700 x 950 1400 x 700 x 950 1400 x 700 x 950
8059 0962 00 8059 0962 30 8059 0962 10 8059 0962 35 8059 0962 40 8059 0962 50
10-500 10-2000 10-3000
8-370 8-1475 8-2213
– – –
yes yes yes
2100 x 850 x 1000 8059 0963 00 2300 x 900 x 1000 8059 0963 50 2300 x 900 x 1000 8059 0963 60
ISO rig
Spindle # holder
\ LxWxH
Ordering No.
yes yes yes
no no no
1000 x 550 x 920 1000 x 550 x 920 1150 x 550 x 920
8059 0961 00 8059 0961 50 8059 0961 75
JSB AD HD 500 JSB AD HD 2000 JSB AD HD 3000
Atlas Copco Static Transducer Bench The Atlas Copco Static Transducer Bench is a mobile bench as it is equipped by a battery pack that makes possible to operate for up to 16 hours without to be connected to the power supply plug. On the top plate of the bench there are several static torque transducers. The static torque transducers are the new SRTT-B. The New SRTT-B is equipped by the new patented system to hold the mechanical Test Joint. The mechanical Test Joint is to test direct driven tool or shut off pulse tools. The SRTT-B has a special bearing on the shaft to absorb and eliminate the axial force during the test, this is to have the best possible accuracy during the test. By using a special included adapter on the SRTT-B it is possible to test the click wrenches, wrenches and non shut off pulse tools.
Model
STB AD 500 STB AD 1000 STB AD 2000
SRTT-B range Nm lb ft
10-500 10-1000 10-2000
8-365 8-735 8-1470
Quality Assurance in Tightening 191
Quality Assurance in Tightening
Fix benches
Test Benches
JSB 3840
Joint Simulator Bench 3840 JSB 3840 is an ergonomic solution, which provides in a single mobile unit, all necessary equipment needed for measuring, such us all transducers, adapters, cables, reaction bar, battery and an industrial PC. The alternative is to carry and connect/disconnect constantly all these equipment together, so the JSB 3840 represents a cost effective & ergonomic solution. JSB 3840 includes: y A 12" touch screen color display, and heavy duty industrial PC. y Port: RS232 for printing certificates, USB for RBU automatic back-up function and Ethernet for server option. y Slim frame of 40 cm wide, to easily move across narrow production lines. y 16 hours of battery life & embedded battery charger, to be used in 2 shift. y 1 set of accessories adapter, located in a lock drawer, to allow the tool connection
Quality Assurance in Tightening
y 1 reaction bar & adapted accessories, to ensure a safety measurement for the operator. y Torque Supervisor software, with up to 2000 tools Database, Easy SPC anal $$ " plus excel export.
192 Quality Assurance in Tightening
Model
Hydraulic brakes, range Nm lb ft
Transducer SRTT+B Nm lb ft
JSB 3840 JSB 3840
5-85 25-250
25-250 50-500
3.69-62.69 18.44-184.4
18.44-184.4 36.88-368.8
Dimensions LxWxH
Ordering No.
1026 X 400 X 935 8059 0967 10 1026 X 400 X 935 8059 0967 20
Quality Assurance in Tightening Management Software BLM Torque Supervisor The software BLM Torque Supervisor is the ideal program for handling tools, tightening and joint analysis. It automatically keeps track of calibration due date schedules for power tools and torque wrenches, as well as supervising the complete tool stock within the factory. It manages and collects data from residual torque checks done on the assembly line as well as tool checks done at the tool crib, and supervises statistics for each tool and application. The software can be installed either on a single pc station or on multi factory stations in the factory network.
Torque Supervisor Ordering No.
Full version Light version Client version, installed on bench Upgrade from Light to Full version
8059 0981 00 8059 0981 01 8059 0909 03 8059 0981 06
Quality Assurance in Tightening
Version
Quality Assurance in Tightening 193
Grinders
Contents
Page
Introduction ........................................... 195 Guide .................................................... 196 Product safety....................................... 197 Turbine grinders and sanders ............... 198 Die grinders .......................................... 202 Straight grinders ................................... 204 Vertical grinders .................................... 208 Vertical sanders .................................... 210 Angle grinders ...................................... 212 Angle sanders....................................... 214 Orbital and random orbital sanders ...... 216 Dust extraction...................................... 218 Routers ................................................. 221 Circular cutters ..................................... 222
Introduction – Grinders
Maximum material removal with minimum effort Atlas Copco GTG21 and GTG40 Turbine Grinders give you twice the power with half the weight and are impossible to stall with the right installation! Atlas Copco´s range covers all, you can rely on maximum material removal with minimum effort.
38000 – 30000 –
38000 20000 30000 –
38000 20000 30000 20000
TC – Tungsten carbide tipped rotary burr. HSS – High speed steel burrs. For mounted points, follow the recommendations that relate to the particular mounted point.
Rough grinding Pure material removal is determined by the power generated at the grinding process. The applied feed force and the rotation of the wheel generates a cutting force which, multiplied by the peripheral speed of the wheel, represents the power of removed material. (Power=Peripheral speed x Cutting force). A powerful grinder will provide enough power with maintained rotational speed, when applying feed-force. A suitable combination of operative rotational speed, feed-force applied by the operator and power of the grinder, will give you the best combination for the material removal required. As rough grinding is performed with bonded abrasives, a limitation of rotational speed is necessary in order to prevent wheel fractures due to centrifugal force. pressed center, straight and cutting off wheels. Resin bonded cup and straight wheels are limited to a peripheral speed of 50 m/s. Sanding and polishing Unlike die and rough grinding, sanding and polishing applies to
!" " # Rougher surface grinding will require a higher material removal rate and thus a coarser grit paper. Similar to rough grinding, a rough surface, ground with
tions are, however, the maximum allowed speed of the backing $ &'*
180 mm and 230 mm are 4000 to 6000 r/min.
Grinders 195
Grinders
Up to 12 mm
– TC – HSS – TC – HSS
Unhardened steel Soft material Softer materials Wood, brass Cast iron Plastics, Al.
O
Up to 6 mm
Hardened steel Tough materials
The speed governor The amount of material removed in the grinding process depends on the power of the tool and the operative rotational speed. The diagram below shows the correlation between torque, power and rotational speed of a non governed pneumatic grinder. In order to remove material, the operator has to apply a feedforce on the work-piece. Consequently the rotational speed decreases and having passed approximately 50% of the free speed, the operative power outtake starts to decrease. Theoretically, the most material would be removed at approximately 50% of the free speed on a non governed grinder, P, T Diagram 1 (diagram 1). ungoverned grinder Atlas Copco grinders are compact and smooth Pmax running, par tly due to their speed governor. The To air is governed to the air rq ue flow necessary to mainT Nm tain the rotational speed regardless of load (to the n extent of the power of the 50% r/min grinder). The c or relation be tween power, torque and rotational speed of a governed grinder is shown in diagram 2. A theoretical optimum of material removal is reached at approximately 80% of the Diagram free speed. The grindgoverned grinder P, T er generates maximum Tor power, removing more que Nm Pmax T material with applied feed force. The rotational speed decreases negligibly. Air is used eco nomically, as the flow o a iona eed n through the motor is 0% 500 r/min adjusted after applied load. Air consumption at free speed is minimized. The governor opens and lets in more air during load thus keeping the optimal r/min. u P u
Burr head Ø
Polishing with different pastes and compounds requires low speed in combination with high torque. Suitable speeds are 1800 to 2200 r/min. Sanding with wet coated abrasives is best performed at low speeds, partly because water is thrown out into the periphery + !" " # ; *< of their maximum allowed rotational speeds.
O
Die grinding Small precision deburring – die grinding is performed with either tungsten carbide, high speed steel burrs or mounted points. The choice of burr depends on the size of your job. A larger volume of removed material will require a bigger size of the burr’s head. Select the tool r/min depending on the diameter of the burr head, the material to be ground and the material in the rotary burr. Use tungsten carbide burrs for hard and tough materials. High speed steel burs are recommended for unhardened and medium hard materials. Example, see table below:
Guides Sanding and polishing with sanders and polishers see page 210, 214 and 216
Die grinding and deburring with die grinders, see page 202 1 Carbide burrs
9
Fibre discs
1 9
2 ? 2
10 Wire brushes
Rough grinding and cutting off with rough grinders, see page 198, 204, 208 and 212
10
3 @
11 Coated abrasives 3
4 J
11
4
12 Polishing bonnets
5 J
12
5
6 K 6
13 > ; 13
7 7
14 Scotch-Brite 14
8 J 8
Diameter – peripheral speed – r/min
+
Grinders
Grinding wheel dia mm
Peripheral speed in meters per second 10
15
20
28
30
35
40
48
50
60
80
25 40 50 63 80
7640 4770 3820 3303 2380
11460 7160 5730 4540 3580
15280 9550 7640 6060 4770
19100 11930 9550 7560 5960
21390 13370 10690 8480 6680
22920 14320 11460 9090 7160
25210 15750 12600 10000 7870
26740 16710 13370 10610 8350
30560 19100 15280 12120 9550
34380 21480 17190 13640 10740
36670 22920 18330 14550 11460
38200 23870 19100 15150 11930
45840 28650 22920 18190 14320
61120 38200 30560 24250 19100
100 115 125 150 180
1910 1660 1520 1270 1060
2860 2490 2290 1910 1590
3820 3320 3050 2540 2120
4770 4150 3820 3180 2650
5340 4650 4270 3560 2970
5730 4980 4580 3820 3180
6300 5480 5040 4200 3500
6680 5810 5340 4450 3710
7640 6640 6110 5090 4240
8590 7470 6870 5730 4770
9160 7970 7330 6110 5090
9550 8300 7640 6360 5300
11460 9960 9160 7640 6360
15280 13400 12280 10180 8480
200 230 250 300
950 830 760 630
1430 1240 1140 950
1910 1660 1520 1270
2380 2070 1910 1590
2670 2320 2130 1780
2860 2490 2290 1910
3150 2740 2520 2100
3340 2900 2670 2220
3820 3320 3050 2540
4290 3730 3430 2860
4580 3980 3660 3050
4770 4150 3820 3180
5730 4980 4580 3820
7640 6640 6110 5090
196 Grinders
25
33
45
Product Safety This is your responsibility Always read and understand the safety information supplied with the tool and on www.atlascopco.com. All locally legislated safety rules regarding installation, operation and maintenance shall be respected at all times.
Mem
Mode
2. Check the wheel guard The wheel guard protects your health and safety. z Always use the recommended wheel guard. z Check that it is not damaged. z Never use a grinder without the wheel guard. z Position the wheel guard between yourself and the grinding wheel. Check that the trigger is working correctly. z Q Q # + # z If the trigger is not working properly, make sure that it is replaced.
3. Maximum speed Make sure that the stated maximum speed of the grinding wheel is greater than or equal to the grinder.
Max speed
4. Check the grinding wheel Make sure that the grinding wheel is not cracked or damaged in any way. z The grinding wheel should have the correct hole dimen + on the spindle to avoid unbalanced vibrations. z Damaged grinding wheels must be removed and replaced immediately. z Do not use dropped or damaged wheels, as these can cause serious injuries.
Nm
? L ; regulations. z JL ; z Attach the wheel with the recommended torque. z Always disconnect the air-supply when changing the wheel or adjusting the tool. z Test-run your grinder in a protected area after assembling the wheel. z Check that the grinder is working correctly. 6. Personal protection equipment Make sure that operators wear: z Eye protection, goggles or a visor. z Ear protection. z Gloves. z Steel toe-capped shoes. z Protective clothing, such as a leather apron. z A helmet (for heavier applications). z Avoid loosely hanging clothing, hair, jewellery (risk of getting caught). 7. Working area Ensure that the area in which you are working is kept free from other people so that no one can get injured. z People nearby must also wear hearing and eye protection. z Check that there is good ventilation and dust extraction from the premises. z There should be a stand or a place available, on which the machine can be safely placed. z Work within a sealed-off area, if possible with protecting walls, L L ;+ During work Stop using the grinder if abnormally loud noises and vibrations occur dur + + Make sure the machine is switched off and has come to a complete stop before it is put down. Put down the tool carefully, so that there is no risk of the tool starting by itself. Maintenance Make sure you follow the service instructions provided and the recommended service intervals. Do not dismantle safetyrelated parts such as the speed governor and overspeed shut off. These parts should be completely replaced when damaged.
Grinders 197
Grinders
1. Check the free speed z The measured speed at a pressure of 6.3 bars must not exceed the rated speed, which is marked on the grinder. z Remove the grinding wheel and ; L free speed. z Carry out checks daily. z Make sure the speed marking on the tool is legible. z Return the machine for repair in the event of overspeeding.
Turbine Grinders and Sanders Twice the power. Half the weight. The GTG21 gives you twice the power of today’s 5", 7" and 9" angle grinders. It is about half the size and weight of high frequency tools with comparable power. zHigh material removal – The turbine is powerful and keeps on working at high rotational speed. It gives a higher rate of cutting-off or material removal, with low wheel consumption. zY +Z[['& Q by an turbine motor, providing powerto-weight ratios never before achieved in grind ers. This means you can choose a lighter, more compact tool for ease of use and good accessibility + zLong service life – The turbine means there are no vanes to slide against the cylinder. The gear runs in oil in a housing with patented seals. The result is consistent performance and uninterrupted free operation. zErgonomics – Our ergonomic design of the handle gives you a more comfortable grip, increases productivity and decreases the risk for musculoskeletal disorders. Our vibration dampening technique, Auto balancer, is used to counterbalance the imbalance in the wheel and minimize vibrations. Low power-to-weight in combination with low height-over-spindle also gives you better accessibility and less strain when working in cramped spaces. zLubrication-free – The unique turbine means that the motor doesn’t need oil in the air for lubrication. This provides sev er al ben e fits in terms of working environment, quality and productivity. zDust extraction – Efficient accessory for extraction of air-borne dust in sand
GTG21
GTG21 F120-13
GTG21 F085-18
GTG21 S085
GTG21 S085 equipped with spot suction kit
MORE EFFECTIVE
Process time Total air consumption
GTG21 is the latest of the turbine grinders. It is the best choice for rough grinding and sanding applications. conventional grinder motor. Therefore it takes less time to do the same job. Also the total air consumption will be a lot less
Model
Max free speed r/min
For wheel dia mm
Max output kW
hp
Weight kg lb
Height over spindle
Conventional air grinder
Air consumption at Rec. max output free speed hose size
mm
in
l/s cfm
l/s
cfm
mm
in
Air inlet thread BSP
Turbine grinder
Ordering No.
For grinding and cutting off GTG21 F120-13 GTG21 F085-18
12000 8500
125 180
2.1 2.1
2.8 2.8
1.8 2.0
3.9 4.2
68 72
2.7 2.8
30 30
64 64
10 10
21 21
13 13
1/2 1/2
3/8 3/8
8423 2963 00 8423 2963 02
8500 8500 12000 8500
180 180 125 180
2.1 2.1 2.1 2.1
2.8 2.8 2.8 2.8
1.6 1.6 1.6 1.6
3.5 3.5 3.5 3.5
80 80 92 92
3.1 3.1 3.6 3.6
30 30 30 30
64 64 64 64
10 10 10 10
21 21 21 21
13 13 13 13
1/2 1/2 1/2 1/2
3/8 3/8 3/8 3/8
8423 2963 05 8423 2963 07 8423 0800 00 8423 0800 01
Grinders
For sanding GTG21 S085 a GTG21 S085 M14 GTG21 D120 ab GTG21 D085 b a b
UNC 5/8"-11 spindle. Models prepared for use with spot suction kit which must be ordered separately.
198 Grinders
Flow requirement 250 m3/h.
GTG21
Turbine Grinders and Sanders
Accessories Included All models Adjustable support handle Whip hose 0.7 m long, 13 mm dia complete with nipple and ErgoNIP 10 Gearbox oil, one tube
1 GTG21 F120/F085 Adjustable wheel guard ; &!&
L grinding wheels Hex key for wheel change
1
Optional Accessories Air hose set for maximum performance
Ordering No.
>^"_>&` {|* } $_Y& } ~_J&
''&&''
?_@_K>
Q Q} ~_J&
''*
^>"& {|& } $_Y& } ~_J&
''&&
Spot suction kit for GTG21 D120 and GTG21 D085 Ordering No. Model
Dia 125 mm
Grinding with depressed center wheel GTG21 D120 GTG21 D085 GTG21 D120 GTG21 D085 Cutting GRP with diamond disc GTG21 D120 GTG21 D085 Diamond disc
Dia 180 mm
3780 4090 23 3780 4090 21 3780 4090 24 3780 4090 24
3780 4090 26
3780 4090 25 3780 5074 61
3780 4090 22 3780 5074 62
disc)
Spindle adapter kit for sanding Sanding kit for
Support pad dia mm
GTG21 F120-13 GTG21 F085-18 Adaptera Nuta
M14
4175 0883 92 4175 0883 90 4175 0883 04 4175 0893 00
4175 0883 93 4175 0883 91 4175 0883 03 4175 0893 02
Included in the kit.
Spindle adapter kit
Productivity Kits
?_@_ K>}~&!&` MAXI F/R C-T16 MAXI F/RD C-T20
Air inlet
Max
&' 1/2 1/2
`* 60 l/s 65 l/s
!
#$
&`
} ~_J& Turbo 16 mm Claw Turbo 20 mm Claw
%#
& '
$ No No
''* 8202 0850 05 8202 0850 20
Grinders
a
120 162
Ordering No. 5/8"
Service Kits 4081 0220 90
Grinders 199
Turbine Grinders and Sanders
GTG/GTR40
The GTG/GTR40 are the most powerful grinders in the turbine grinder range, with incredible power for their size and weight. The range includes angle and straight type grinders for virtually every common rough grinding application. zGTG40 F – for rough grinding and cutting off with depressed center wheels. z[[ Z zGTG40 C – for rough grinding with cup wheels. zGTR40 – for rough grinding and applications such as internal and external cleaning of castings with straight grinding wheels. zDust extraction – Efficient accessory for extraction of air-borne dust in sand
MORE EFFECTIVE
Process time Total air consumption
conventional grinder motor. Therefore it takes less time to do the same job. Also the total air consumption will be a lot less
Max free speed r/min
Model
For wheel dia mm
Max output
Weight
kW
hp
kg
4.5 4.5
6.1 6.1
3.8 8.4 4.0 8.8
Height over spindle
lb
Conventional air grinder
Air consumption at max output free speed
Rec. hose size
mm
in
l/s
cfm
l/s
cfm
mm
in
Air inlet thread BSP
128 128
5.0 5.0
60 60
126 126
20 20
42 42
16 16
5/8 5/8
1/2 1/2
Turbine grinder
Ordering No.
8423 2900 10 8423 2910 10
For grinding and cutting off GTG40 F085-18 GTG40 F066-23
8500 6600
180 230
( # GTG40 S060
6000
140 a
6000
150
4.5
6.1
3.6 7.9
132
5.2
60
126
20
42
16
5/8
1/2
8423 2930 00
4.5
6.1
4.3 10.5
126
5.0
60
126
20
42
16
5/8
1/2
8423 2930 10
For cup wheel type 11 GTG40 S060-C15 b
Grinders
a
a
K '`
Model
Max For free wheel dia speed DxTxHa r/min mm
GTR40 S085-15 GTR40 S072-13 GTR40 S060-15 GTR40 S060-20
8500 7200 6000 6000
For straight wheels.
200 Grinders
150x25x25 125x25x25 150x25x25 200x25x25
b
Spindle thread: UNC 5/8". Length 23.5 mm.
Air consumption at Spindle thread
UNC 5/8-11 UNC 5/8-11 UNC 5/8-11 UNC 5/8-11
Max output
Weight lb
kW
hp
kg
4.5 4.5 4.5 4.5
6.1 6.1 6.1 6.1
5.6 5.6 5.8 5.8
12.3 12.3 12.8 12.8
% max output free speed mm l/s cfm l/s cfm
563 563 563 563
60 60 60 60
126 126 126 126
20 20 20 20
42 42 42 42
mm
in
Air inlet thread BSP
16 16 16 16
5/8 5/8 5/8 5/8
1/2 1/2 1/2 1/2
Rec. hose size
Ordering No.
8423 2950 00 8423 2951 00 8423 2952 00 8423 2954 00
GTG/GTR40
Turbine Grinders and Sanders
Accessories Included GTG40
GTR40
Adjustable wheel guard Support handle ; &*!
L! '*!
thick depressed center wheels Whip hose 0.7 m long, 16 mm dia complete with nipple and ErgoNIP 10 Gearbox oil, one tube Hex key for wheel change
Wheel guard ; '!'*
L Ø 25 mm Whip hose 0.7 m long, 16 mm dia complete with nipple and ErgoNIP 10 Gearbox oil, one tube Key and spanner for wheel change
Optional Accessories GTG40
GTG40 Ordering No.
Wire brush Ø 140 mm 4170 0685 00 Wire brush attachment set 4170 0550 82 Heavy duty backing pad for sanding Ø 180 mm (7") 4170 1192 90 Ø 230 mm (9") 4170 1193 90 Hand shield 4175 0165 90 4175 0164 90 b Adapter for positioning support handle 120/135o between handles L & *'` Dust extraction kita&
[[ ` && Hose kit including 1.8 m vacuum hose, Ø 38 mm and 3780 2724 41 air hose Ø 13 mm Friction plate complete 4175 0186 90 Attachment for cup wheel with plane hole 4175 0178 90 ? L & & &&* ` a b
Adapter
Hand shield
Back-up pad
_ ; Included as standard in GTG40 S060-C15.
GTR40 GTR40 Thickness x Hole dia mm
'
3
> ;
#'!'*#& x 20 x 32 Spacer for cone wheel
1 Ordering No.
2a 2b 2c 3
4150 0619 00 4150 1650 00 4150 0620 00 4150 0787 00
2a 2b 2c 3
Productivity Kits
MAXI F/R C-T16 MAXI F/RD C-T20
Air inlet
Max
!
1/2 1/2
60 l/s 65 l/s
Turbo 16 mm Turbo 20 mm
#$
Claw Claw
%#
& '
No No
8202 0850 05 8202 0850 20
Grinders
Service Kits GTG40 GTR40
4081 0153 90 4081 0153 91
Grinders 201
Die Grinders
LSV/LSF
LSF07 is a high speed model for precision grinding and polishing. LSF07 is delivered with a 3 mm collet and can be equipped with a 1/8" collet as optional. (Without speed governor) zLSF12/LSV12 – Small and comfortable die grinder with up to 360 W for maximum control in cramped spaces. All models are delivered with speed governor and a well balanced 6 mm Erickson collet. zLSF19/LSV19 – All models in the 19 series are equipped with a powerful 0.5 kW air motor and a speed governor. The angled models (LSV) have a patented solution that overcomes temperature and leakage problems commonly associated with angle head tools. The result is a leak free and selfcooled angle head. All models are lubrication free except for the high speed model LSF19 S460. zLSF28/LSV28 – Powerful 0.85 kW air motor, with speed governor and scatter damping. Impressive power-to-weight ratio. z
LSF38 – One of the most powerful one hand die grinders on the market, up to 1.35 kW. The die grinders in the 38
series are lubrication free with scatter damping for maximum operator comfort and safety.
z
Rec. max dia of
Model
Max free speed r/min
Tungsten Mountcarbide ed burrs points mm mm
Air consumption at Max output kW hp
Weight % max output free speed kg lb mm l/s cfm l/s cfm
Air Rec. inlet hose size thread Collet mm in BSP size
Ordering No.
Straight die grinders LSF12 S400-1 a LSF12 S310-1 a LSF12 S250-1 a LSF12 S200-1 a LSF19 S460E-1/R LSF19 S460-1 LSF19 S460E-1 LSF19 S300-1 LSF19 S300-2 LSF19 S300-1/R LSF19 S300E-1 LSF19 S300E-1/R LSF19 S200-1 LSF19 S200-2 LSF19 S200E-1 LSF28 S250 a LSF28 S250E a LSF28 S250E-R a LSF28 S250-R a LSF28 S180 LSF28 S180E LSF28 S180E-1R LSF28 S180-1R LSF28 S150 LSF28 S150E LSF28 S120 LSF38 S250E-01 a LSF38 S180E-01 LSF38 S180E-01/R LSF38 S150E-01/R
40000 31000 25000 20000 46000 46000 46000 30000 30000 30000 30000 30000 20000 20000 20000 25000 25000 25000 25000 18000 18000 18000 18000 15000 15000 12000 25000 18000 18000 15000
9 12 12 12 9 9 9 12 12 12 12 12 12 12 12 12 12 12 12 16 16 16 16 16 16 16 16 16 16 16
16 20 20 20 16 16 16 20 20 20 20 20 20 20 20 32 32 32 32 40 40 40 40 40 40 40 40 40 40 40
0.36 0.32 0.29 0.24 0.51 0.51 0.51 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.86 0.86 0.86 0.86 0.82 0.82 0.82 0.82 0.70 0.70 0.66 1.35 1.35 1.35 1.25
0.48 0.43 0.39 0.32 0.68 0.68 0.68 0.67 0.67 0.67 0.67 0.67 0.67 0.67 0.67 1.15 1.15 1.15 1.15 1.10 1.10 1.10 1.10 0.94 0.94 0.89 1.80 1.80 1.80 1.70
0.4 0.4 0.4 0.4 0.7 0.5 0.7 0.5 0.5 0.5 0.7 0.7 0.5 0.5 0.7 0.8 1.3 1.3 0.8 0.8 1.3 1.3 0.8 0.8 1.3 0.8 1.5 1.5 1.5 1.5
0.8 0.8 0.8 0.8 1.5 1.1 1.5 1.1 1.1 1.1 1.5 1.5 1.1 1.1 1.5 1.7 2.8 2.8 1.7 1.7 2.8 2.8 1.7 1.7 2.8 1.7 3.3 3.3 3.3 3.3
170 170 170 170 293 193 293 193 193 193 293 293 193 193 293 213 338 338 213 213 338 338 213 213 338 213 356 356 356 356
9.8 9.2 8.5 8.1 11.4 11.4 11.4 11.3 11.3 11.3 11.3 11.3 9.6 9.6 9.6 18.5 18.5 18.5 18.5 17.4 17.4 17.4 17.4 15.0 15.0 13.8 28.0 28.0 28.0 24.0
20.8 19.5 18.0 17.2 24.0 24.0 24.0 23.7 23.7 23.7 23.7 23.7 20.1 20.1 20.1 39.2 39.2 39.2 39.2 36.9 36.9 36.9 36.9 31.8 31.8 29.3 58.0 58.0 58.0 50.0
7.0 4.2 3.4 2.6 15.0 15.0 15.0 6.6 6.6 6.6 6.6 6.6 3.5 3.5 3.5 11.0 11.0 11.0 11.0 11.0 7.0 7.0 7.0 5.5 4.3 4.0 25.0 15.0 15.0 13.0
14.8 8.9 7.2 5.5 31.5 31.5 31.5 13.8 13.8 13.8 13.8 13.8 7.4 7.4 7.4 23.3 23.3 23.3 23.3 23.3 14.8 14.8 14.8 11.7 9.1 8.5 53.0 31.0 31.0 27.0
8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 13 13 13 13
5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 1/4 in 6 mm 6 mm 6 mm 6 mm 1/4 in 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm
8423 1124 04 8423 1124 03 8423 1124 02 8423 1124 01 8423 1224 90 8423 1224 82 8423 1224 87 8423 1224 81 8423 1224 84 8423 1224 89 8423 1224 86 8423 1224 88 8423 1224 80 8423 1224 83 8423 1224 85 8423 1235 11 8423 1235 60 8423 1235 49 8423 1235 48 8423 1235 04 8423 1235 05 8423 1235 42 8423 1235 41 8423 1235 64 8423 1235 61 8423 1235 67 8423 1231 17 8423 1231 16 8423 1231 15 8423 1231 14
20000 12000 20000 12000 8000 15000
12 12 12 12 12 16
20 20 20 20 20 40
0.29 0.24 0.46 0.46 0.37 0.68
0.39 0.33 0.62 0.62 0.50 0.91
0.5 0.5 0.6 0.6 0.6 1.2
1.2 1.2 1.3 1.3 1.3 2.5
166 166 185 185 185 250
9.5 8.3 11.3 11.3 11.3 17.0
20.1 17.6 23.9 23.9 23.9 36.0
6.4 3.0 7.5 7.5 6.5 8.3
13.6 6.4 15.9 15.9 13.8 17.6
8 8 10 10 10 10
5/16 5/16 3/8 3/8 3/8 3/8
1/4 1/4 1/4 1/4 1/4 3/8
6 mm 6 mm 6 mm 6 mm 6 mm 6 mm
8423 1124 06 8423 1124 05 8423 0111 41 8423 0111 43 8423 0111 46 8423 0125 54
Angle die grinders
Grinders
LSV12 S200-1 a LSV12 S120-1 a LSV19 S200-1 LSV19 S120-1 LSV19 S080-1 LSV28 S150 a
Not lubrication-free.
202 Grinders
b
3 mm collet
-1 = 6 mm collet
-2 = 1/4 collet
E = Extended version
R = Model is rigid, without scatter damping
LSV/LSF
Accessories Rec. max dia of Max free speed r/min
Model
Tungsten Mountcarbide ed burrs points mm mm
Weight % max output free speed kg lb mm l/s cfm l/s cfm
Air Rec. inlet hose size thread Collet mm in BSP size
Ordering No.
1.2 1.8 1.2 1.8
10 10 10 10
Air consumption at Max output kW hp
Grinders for polishing LSF28 ST030 LSF28 ST030E LSF28 ST070 a LSF28 ST070E a
3000 3000 7000 7000
J J J J
J J J J
0.67 0.67 0.76 0.76
0.90 0.90 1.02 1.02
2.6 3.9 2.6 3.9
257 383 257 383
18.0 18.0 18.9 18.9
38.2 38.2 40.1 40.1
6
0.10 0.10 0.4 0.9
173
2.2
4.9
8.6 8.6 12.4 12.4
18.2 18.2 23.6 23.6
2.3
4.6
3/8 3/8 3/8 3/8
3/8 3/8 3/8 3/8
6 mm 6 mm 6 mm 6 mm
8423 1235 63 8423 1235 62 8423 1235 66 8423 1235 65
J
3 mm
8423 1222 03
High speed pen model LSF07 S850 b a
88000
Not lubrication-free.
b
4
-1 = 6 mm collet
3 mm collet
-2 = 1/4 collet
E = Extended version
4.5 3/16
R = Model is rigid, without scatter damping
Accessories Included %(>? Air hose, ErgoNIP 08, Collet 3 mm (See ill 1.)
%(+%:+;<+=* Spanner, Collet 6 mm (See ill 1.), Air hose, air hose nipple and clamp, Exhaust hose
%(+%:;= Spanner, Collet 6 mm (See ill. 7), Air hose, air hose nipple and clamp, Exhaust hose
%()* Air hose nipple, Collet 6 mm (See ill 1.)
Optional Accessories
M O
P
N
R Q
%(>?
Optional collets Collet 1/8" 4150 1822 00 Collet 3 mm Collet 6 mm Collet 8 mm Collet 1/4" Collet 10 mm Collar Collet nut Extension 75 mm/3 in For machining of plastic Diamond burr Ø 6 mm Diamond drum Ø 27 mm Diamond drum Ø 52 mm Spot suction kit for burr (burr not included) Spot suction kit for drum (drum not included) a
Only for rigid (-R) models
S
T
U
b
For use with 6 mm collet
c
%(+%:;=
%(+%:;<
4150 2226 46 4150 2226 03 4150 2226 02 4150 2226 04 3780 5013 70 3780 3015 23 -
4150 0081 00 4150 0075 00 4150 0074 00 4150 0076 00 4150 0760 00 4150 0674 00 a 3780 5013 70 3780 5033 00 3780 3015 22 3780 4011 61 b
%(+%:=*
%()*
4150 0081 00 4150 0075 00 4150 0074 00 4150 0076 00 4150 1754 00 4150 0681 00 4150 0760 00 4150 0849 00 4150 0674 00 a 3780 5013 70 3780 5035 00 3780 4007 42 3780 4011 73 c -
7 1 7 1 1 1 8 9 4 2 5 5 6 6
For use with 8 mm collet
?_@_ K>@}~&!>&`! ?_@_ K>@}~&!>&`! ?_@_ K>@}~&!&` ?_@_ K>}~&!&` ?_@_ K>@}~&!&` ?_@_ K>@}~&!& MAXI F/R C-T16 MAXI F/RD C-T20
@
!
#$
%#
& '
` Z ` &' &' &' 1/2 1/2
'` '` `* `* `* 60 l/s 65 l/s
> &`
> &`
&`
&`
&`
&
Turbo 16 mm Turbo 20 mm
} ~_J& } ~_J& } ~_J& } ~_J& } ~_J& } ~_J& Claw Claw
$ No No
''*& ''*&* ''*& ''* ''*&` ''*&' 8202 0850 05 8202 0850 20
Service Kits 07 series 4081 0243 90
12 series 4081 0472 90
19 series 4081 0486 90
28 series 4081 0315 90
38 series 4081 0308 90
Grinders 203
Grinders
Productivity Kits
Straight Grinders
For Cone Wheels and Collet
Atlas Copco straight grinders for cone wheel or collet, are suitable for grinding in holes and cavities in castings, etc. They require rough abrasives, which must be attached to the tool with a rigid shank or be mounted directly to the spindle. The power ranges from 0.7 kW to 2 kW. All Atlas Copco tools are designed with focus on operator ergonomics and maximum power, the best combination for maximum productivity. zThe LSR28 and 38 are suitable for lighter applications where accessibility + zLSR43 has a proven and rigid design, and is suitable for those really tough applications where durability is needed. zIf you need maximum power, then { >
have access to 2 kW in combination with auto balancer for even less vibrations. All packed in a strong and light package.
@ # $#
max output free speed
Rec. hose size
Model
Max free speed r/min
Air consumption at
kW
hp
kg
lb
mm
l/s
cfm
l/s
cfm
mm
LSR28 S150-CW LSR28 S120-CW LSR38 S180-CW LSR38 S150-CW LSR43 S150-30C a LSR43 S120-30 a LSR48 S150-CW LSR48 S120-CW LSR48 S090-CW
15000 12000 18000 15000 15000 12000 15000 12000 9000
0.70 0.66 1.35 1.25 1.0 0.9 2.0 1.8 1.5
0.94 0.88 1.80 1.70 1.3 1.2 2.7 2.4 2.0
1.2 1.2 1.5 1.5 2.1 2.0 2.3 2.3 2.3
2.6 2.6 3.3 3.3 4.6 4.4 5.0 5.0 5.0
304 304 323 323 503 438 450 450 450
18.0 15.8 28.0 24.0 23.0 20.0 35.0 30.0 28.0
38.2 33.5 58.0 50.0 49.0 42.0 74.0 64.0 59.0
5.8 4.3 15.0 13.0 10.0 7.0 19.0 13.0 11.0
12.3 8.6 31.0 27.0 21.0 15.0 40.0 27.0 23.0
13 13 13 13 13 13 16 16 16
K
%
in
Air inlet thread BSP
Ordering No.
3/8 3/8 3/8 3/8 1/2 1/2 5/8 5/8 5/8
3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2
8423 1325 06 8423 1325 05 8423 1232 30 8423 1232 31 8423 1432 33 8423 1432 24 8423 1430 08 8423 1430 05 8423 1430 03
a
Not lubrication free. -CW, -30 = Cone wheel model -30C = With collet LSR28/38 CW indicates use for cone wheel or collet, thread M12x1 to be combined with adapter for wheel thread. LSR48 has UNC 1/2 spindle for direct attachment of CW. For 5/8 and collet use adapter, see page for accessories.
Grinders
Accessories Included %L=*+)* K Air hose nipple and clamp Exhaust hose Wrenches Whip hose (only LSR 28)
204 Grinders
%LQ) )>+)> Hose nipple Wrench
%LQ* K Whip hose Wrench
For Cone Wheels and Collet
Accessories
Optional Accessories LSR28/38-CW
LSR43
LSR48
1c 1b
5
1a
2c 3
2b
1c
7d 1a
7c
2a 7a
1b
1c
4 2c
1a
2b
7b
4
2a
%LQ)
%L=*+)* See ill.
1b
%LQ*
Ordering No.
Adapter for cone wheel with thread UNC/W 3/8" 3 4150 0318 00 UNF 3/8" 3 4150 0318 01 UNC 1/2" 3 4150 1357 00 UNC/W 5/8" 3 4150 0767 00 Collet type 1b Nut 1a 4150 0849 00 Collet Ø 6 mm 1b 4150 1453 00 Collet Ø 8 mm 1b 4150 0706 00 Collet Ø 9 mm 1b 4150 0765 00 Collet Ø 10 mm 1b 4150 0681 00 Collet Ø 1/4" 1b 4150 1754 00 Collet holder 1c 4150 0680 00 Collet type 2b Nut 2a 4150 0221 00 Collet Ø 6 mm 2b 4150 0222 00 Collet Ø 8 mm 2b 4150 0325 00 Collet Ø 1/4" 2b 4150 0223 00 Collet holder 90 mm 2c 4150 0441 00 Collet holder 45 mm 2c 4150 0211 00 Parts for (50x19x10) wheels Nut 7a 0266 2111 00 Flange 7b 4106 5938 00 Holder 7c 4150 0212 00 Wheel guard 7d 4150 1299 81 Parts for (50x13x10) wheels Nut 7a 0266 2111 00 Flange 7b 4106 5938 00 Holder 7c 4150 1145 00 Wheel guard 7d 4150 1299 81
See ill.
Ordering No.
Adapter for cone wheel with thread UNC/W 3/8" 4 4150 0943 00 UNF 3/8" 4 4150 0943 01 UNC 1/2" 4 4150 0944 00 UNC/W 5/8" 4 4150 0945 00 Collet type 1b Nut 1a 4150 0849 00 Collet Ø 6 mm 1b 4150 1453 00 Collet Ø 8 mm 1b 4150 0706 00 Collet Ø 9 mm 1b 4150 0765 00 Collet Ø 10 mm 1b 4150 0681 00 Collet Ø 1/4" 1b 4150 1754 00 Collet holder 1c 4150 0680 00 Collet type 2b Nut 2a 4150 0221 00 Collet Ø 6 mm 2b 4150 0222 00 Collet Ø 8 mm 2b 4150 0325 00 Collet Ø 1/4" 2b 4150 0223 00 Collet holder 90 mm 2c 4150 0441 00 Adapter to 5 4150 0861 00 mount 1c and 2c
See ill.
Ordering No.
Adapter for cone wheel with thread UNC/W 5/8" 4 4150 0945 01 Collet type 1b Nut 1a 4150 0849 00 Collet Ø 6 mm 1b 4150 1453 00 Collet Ø 8 mm 1b 4150 0706 00 Collet Ø 9 mm 1b 4150 0765 00 Collet Ø 10 mm 1b 4150 0681 00 Collet Ø 1/4" 1b 4150 1754 00 Collet holder 1c 4150 0680 01
NOTE: Adapters are not included with the tool, and need to be ordered to attach a cone wheel.
Productivity Kits
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Air inlet
Max
!
` Z ` &' &' &' 1/2 1/2
'` '` `* `* `* 60 l/s 65 l/s
> &`
> &`
&`
&`
&`
&
Turbo 16 mm Turbo 20 mm
#$
} ~_J& } ~_J& } ~_J& } ~_J& } ~_J& } ~_J& Claw Claw
%#
& '
$ No No
''*& ''*&* ''*& ''* ''*&` ''*&' 8202 0850 05 8202 0850 20
Grinders
Service Kits 28 series 38 series 43 series 48 series
4081 0315 90 4081 0311 90 4081 0020 90 4081 2023 90
Grinders 205
Straight Grinders
For Straight Wheels
Atlas Copco straight grinders, equipped with a straight type 1 grinding wheel, offer a high rate of material removal in open spaces. The power ranges from 0.6 kW to 2.9 kW. zThe LSR28 is suitable for lighter applications where accessibility is first priority. Low sound and low vibration levels thanks to the unique vibration damping system. Thermally insulated throttle handle and piped away exhaust air are some of the LSR28 product features, all designed for the best comfort for the operator. zLSR43 has a proven and rigid design, and is suitable for those really tough applications where durability is needed. zIf you need maximum power, then LSR48 or LSR64 is the choice. 2.9 kW in combination with auto balancer for even less vibrations (LSR48). The length of these grinders can be used as a lever for higher feed force. The LSR48 has minimal vibration levels thanks to the autobalancer and is equipped with an overspeed shut-off device.
Model
Max free speed r/min
For wheel dia. DxTxH mm
Spindle thread and length
LSR28 S180-05 LSR28 S150-10 LSR28 S110-08 LSR43 S150-10 LSR43 S120-08 LSR43 S090-10 LSR48 S150-10 LSR48 S120-08 a LSR48 S120-10 LSR48 S120-13 LSR48 S090-10 a LSR64 S100-15 LSR64 S072-13 LSR64 S060-15
18000 15000 11000 15000 12000 9000 15000 12000 12000 12000 9000 10000 7200 6000
50x13x10 100x13x20 80x13x10 100x25x25 80x25x13 100x25x13 100x25x16-25 80x25x13-25 100x32x16-25 125x25x16-25 100x25x13-25 150x25x25 125x25x16 150x25x16
UNF 3/8x42 UNC 1/2x42 UNF 3/8x42 UNC 1/2x49 UNC 1/2x49 UNC 1/2x49 UNC 5/8x42 UNC 1/2x37 UNC 5/8x49 UNC 5/8x42 UNC 1/2x37 UNC 5/8x55 UNC 5/8x55 UNC 5/8x55
Air consumption at Max output Weight % max output free speed kW hp kg lb mm l/s cfm l/s cfm
0.82 0.70 0.62 1.0 0.9 0.8 2.0 1.8 1.8 1.8 1.5 2.9 2.5 2.3
1.09 0.94 0.83 1.4 1.2 1.1 2.7 2.4 2.4 2.4 2.0 4.0 3.4 3.1
1.9 4.1 2.2 4.8 1.9 4.2 2.8 6.2 2.5 5.5 2.4 5.3 3.5 7.7 3.0 6.6 3.5 7.7 3.6 7.9 3.2 7.0 5.8 2.8 5.4 11.9 5.4 11.9
340 340 340 460 460 460 499 498 495 487 495 535 535 535
19.8 18.0 15.8 23.0 20.0 18.0 35.0 30.0 30.0 30.0 28.0 53.0 45.0 41.0
42.0 38.2 33.5 49.0 42.0 38.0 74.0 64.0 64.0 64.0 59.0 112.0 95.0 87.0
7.3 5.8 3.6 10.0 7.0 5.0 19.0 13.0 13.0 13.0 11.0 26.0 14.0 11.0
mm
in
Air inlet thread BSP
13 13 13 13 13 13 16 16 16 16 16 16 16 16
3/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8
1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
Rec. hose size
15.5 12.3 7.6 21.0 15.0 11.0 40.0 28.0 28.0 28.0 23.0 55.0 30.0 23.0
Ordering No.
8423 1325 04 8423 1325 02 8423 1325 03 8423 1430 34 8423 1430 26 8423 1430 18 8423 1430 07 8423 1430 04 8423 1430 09 8423 1430 06 8423 1430 02 8423 1640 55 8423 1640 30 8423 1640 22
DxTxH = Diameter x Thickness x Hole.
Grinders
a
LSR48 S120-08 and LSR48 S090-10 are equipped with closed wheel guard.
Model
Max free speed r/min
Air consumption at Spindle thread and length
Max output kW
hp
Weight lb
% mm
max output free speed
1.9 4.3 5.4 11.9
357 535
18.9 40.1 12.4 26.3 29.0 61.0 7.0 15.0
kg
l/s
cfm
l/s
cfm
Rec. hose size mm in
Air inlet thread BSP
Ordering No.
3/8 1/2
8423 1235 71 8423 1640 14
For wire brushes LSR28 ST070E-CW 7000 UNC 1/2 x 29 LSR64 S041 4100 UNC 5/8 x 55
206 Grinders
0.76 1.00 1.6 2.5
10 16
3/8 5/8
For Straight Wheels
Accessories
Accessories Included %L=*
%LQ*
Wheel guard, size according to type $ ; Air hose, air hose nipple and clamp Exhaust hose Wrenches
Whip hose Hook wrench Pin key Wheel guard, size according to type Flanges that suit wheels with inner diameter of 13/16/20 and 25 mm
%LQ)
%L[Q
Wheel guard, size according to type Nut Flanges Pin key
Wheel guard, size according to type $ ; Air hose nipple and clamp Wrenches
Optional Accessories 2b
Flange for 125-150x25x32 wheel for 80x19x10 wheel
%L=*
%LQ)
%L[Q
4150 1268 05 b
-
4150 0620 00 -
2a 2a
-
4150 1005 80 a 4150 0938 80 -
4150 0968 80 4150 0787 00 c
2b 2c 3
Silencer Exhaust guard Spacer
2c
2a
a
J Q +!&' " Suits LSR28 S110-08. c
3
b
Productivity Kits
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Air inlet
Max
!
` Z ` &' &' &' 1/2 1/2
'` '` `* `* `* 60 l/s 65 l/s
> &`
> &`
&`
&`
&`
&
Turbo 16 mm Turbo 20 mm
#$
} ~_J& } ~_J& } ~_J& } ~_J& } ~_J& } ~_J& Claw Claw
%#
& '
$ No No
''*& ''*&* ''*& ''* ''*&` ''*&' 8202 0850 05 8202 0850 20
28 series 43 series 48 series 64 series
Grinders
Service Kits 4081 0317 90 4081 0020 90 4081 2023 90 4081 0138 90
Grinders 207
Vertical Grinders
For Depressed Center, Cut-off and Cup Wheels
The rigid design with a vertically standing air motor and nodular cast iron cylinder gives impressively long service life and durability. The nodular cast iron has a “lubricating” effect, which prolongs the intervals between services. zLSS series is suitable for rough grinding and cutting off operations on open surfaces. zThe power is impressive and ranges from 1.4 kW to a massive 3.8 kW. zLSS53 is equipped with a unique silencer that reduces the sound peaks created at start and shut-off.
Model
Max free speed r/min
LSS53 S072-C13 LSS53 S085-18 LSS64 S060-23 LSS64 S060-C15 LSS64 S085-18 LSS84 S060-23
7200 8500 6000 6000 8500 6000
Grinders
-13 = 125 mm wheel. -18 = 180 mm wheel. -23 = 230 mm wheel. -C13 = 125 mm cup wheel. -C15 = 150 mm cup wheel.
208 Grinders
For wheel Spindle dia thread and mm length
125 180 230 150 180 230
UNC 5/8x30 UNC 5/8x30 UNC 5/8x31 UNC 5/8x31 UNC 5/8x31 UNC 5/8x32
Max output
Weight
kW hp
kg
lb
Height over spindle mm
1.3 1.4 2.2 2.2 2.6 3.8
3.1 2.9 5.1 5.0 4.7 6.0
6.8 6.4 12.6 11.0 10.4 13.2
180 180 201 201 201 217
1.8 1.9 3.0 3.0 3.5 5.1
Air consumption at max output free speed l/s
26.0 27.0 40.0 40.0 50.0 65.0
cfm
l/s
cfm
55.0 8.0 17.0 57.0 10.0 21.0 85.0 9.0 19.0 85.0 9.0 19.0 106.0 13.0 28.0 138.0 17.0 36.0
in
Air inlet thread BSP
Ordering No.
1/2 1/2 5/8 5/8 5/8 3/4
1/2 1/2 1/2 1/2 1/2 1/2
8423 2534 12 8423 2530 72 8423 2641 46 8423 2641 04 8423 2641 38 8423 2840 26
Rec. hose size mm
13 13 16 16 16 19
For Depressed Center, Cut-off and Cup Wheels
Accessories
Accessories Included Attachment according to EN 68 Wheel guard Flange 4170 0758 01 Nut 4170 0220 01 Wrenches
Optional Accessories LSS53
3
2a
5
4
2b
%)
%[Q
%*Q
#
Accessory for depressed center wheel _ > ;
4170 0219 87
4170 0219 87
Accessory for cut off wheel _ > ;
4170 1133 87
-
-
Accessory for cup wheel 125 mm _ ;
4170 0664 80
Accessory for cup wheel 150 mm _ ;
-
4170 0652 80
-
4
Spot suction kit for depressed center wheel 180 mm
3780 4011 10
-
-
3
L &
3780 4011 00
-
-
5
2a
2b 4
Productivity Kits
?_@_ K>@}~&!>&`! ?_@_ K>@}~&!>&`! ?_@_ K>@}~&!&` ?_@_ K>}~&!&` ?_@_ K>@}~&!&` ?_@_ K>@}~&!& MAXI F/R C-T16 MAXI F/RD C-T20
Air inlet
Max
!
` Z ` &' &' &' 1/2" 1/2"
'` '` `* `* `* 60 l/s 65 l/s
> &`
> &`
&`
&`
&`
&
Turbo 16 mm Turbo 20 mm
#$
} ~_J& } ~_J& } ~_J& } ~_J& } ~_J& } ~_J& Claw Claw
%#
& '
$ No No
''*& ''*&* ''*& ''* ''*&` ''*&' 8202 0850 05 8202 0850 20
Grinders
Service Kits LSS53 LSS64 LSS84
4081 0132 90 4081 0133 90 4081 0136 90
Grinders 209
Vertical Sanders
For Sanding
discs on stiff pads or with wire brushes, require power. The Atlas Copco LSS series are reliable workhorses with lots of power that will be at your service for a long time. The rigid design with a vertically standing air motor and nodular cast iron cylinder gives impressively long service life and durability. The nodular cast iron has a “lubricating” effect, which prolongs the interval between services. zLSS series is a good choice in applications where accessibility is of less importance. zLSS53 is equipped with a unique silencer that reduces the sound peaks created at start and shut-off.
Model
Grinders
LSS53 S060 LSS53 S060-M14
210 Grinders
Max Rec. free pad size Spindle speed dia thread and r/min mm length
6000 6000
Max output
Weight
kW hp
kg
180 UNC 5/8 x 30 1.2 1.6 180 M14 x 31 1.2 1.6
lb
2.3 5.1 2.3 5.1
Height over spindle mm
180 180
Air consumption at max output l/s
cfm
24.0 51.0 24.0 51.0
l/s
cfm
mm
in
Air inlet thread BSP
7.0 7.0
15.0 15.0
13 13
1/2 1/2
1/2 1/2
free speed
Rec. hose size
Ordering No.
8423 2530 23 8423 2530 27
For Sanding
Accessories
Optional Accessories
M
N
P
O
Ø 115 mm Ø 140 mm
%) %[Q
Standard type Ø 125 mm - M14 and 5/8" Standard type Ø 180 mm - M14 and 5/8" Medium rough type - Ø 125-230 - 5/8" Heavy duty type - Ø 180 mm - 5/8"
Soft
Medium
Stiff
See illustration
4170 0768 80 4170 0756 80 4170 0660 81 b
4170 0259 80 a 4170 0660 82 b
4170 0757 80 4170 0660 83 b
1 1 2
-
4150 1962 80 4150 1962 81
4150 1962 83
-
Backing set with cooling ribs
Ø 125 mm - 5/8" and M14 Ø 180 mm - 5/8" and M14 $ #
%)
Ø 180 mm
3780 4011 00
K #
Wire brush 115 mm Wire brush 140 mm Attachment set for wire brush
c
%[Q
See illustration
-
3
%)
%[Q
#
4170 0491 00 4170 0459 81
4170 0685 00 4170 0550 80
-
4 4 4
a
= Includes three pads 125,180 and 230 mm, washer, hub, nut and wrench. = Includes washers, rubber hub, back-up pad, nut, wrench. c |_ ; L b
Productivity Kits
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Air inlet
Max
!
` Z ` &' &' &' 1/2 1/2
'` '` `* `* `* 60 l/s 65 l/s
> &`
> &`
&`
&`
&`
&
Turbo 16 mm Turbo 20 mm
#$
} ~_J& } ~_J& } ~_J& } ~_J& } ~_J& } ~_J& Claw Claw
%#
& '
$ No No
''*& ''*&* ''*& ''* ''*&` ''*&' 8202 0850 05 8202 0850 20
Grinders
Service Kits LSS53 LSS64
4081 0132 90 4081 0133 90
Grinders 211
Angle Grinders
For Depressed Center and Cut-off Wheels
No matter which of our vane grinders you choose you will get durable tools with high power and low weight. In addition, vibrations and noise are on a low level. z%:;< – For work in cramped spaces, the LSV19 is small yet powerful, and lubrication free. Features: Speed governor, sealed angle head, thermally insulated handle and lubrication-free air motor. z%:=* – Small, yet powerful giving 0.75 kW. Available in an extended version for optimal accessibility. Features: Speed governor, sealed angle head, thermally insulated handle and lubrication-free air motor (LSV28 S060-18 model). z%:)* – If you are looking for the most powerful one-hand angle grinder on the market, then you have found it – up to 1.3 kW. Features: Speed governor, sealed angle head, lubrication-free air motor, lockable spindle and thermally insulated handle. The auto balancer (SA models) reduces the vibrations by up to 50%. z%:Q* – Our most powerful angle vane grinder with 1.9 kW for ultimate productivity. Features: Speed governor, sealed angle head, lubrication-free air motor, lockable spindle and thermally insulated handle. The autobalancer reduces the vibrations by up to 50%.
Model
Max free speed r/min
For wheel dia DxTxH a mm
Spindle thread and length
kW
hp
kg
lb
mm
l/s
cfm
l/s
cfm
mm
LSV19 S170-08 LSV28 ST13-10E LSV28 ST12-10 LSV28 ST12-12 LSV28 ST12-13 LSV28 S060-18 LSV38 S12-125 LSV38 ST12-125 LSV38 SA12-125 LSV48 SA120-13 LSV48 SA085-18 LSV48 SA066-23
17000 13000 12000 12000 12000 6000 12000 12000 12000 12000 8500 6600
80x7x10 100x7x9.5 100x7x16 115x7x22 125x7x22 180 b 125x7x22 125x7x22 125x7x22 125x7x22 180x7x22 230x7x22
UNF 3/8x17 UNF 3/8x17 UNF 3/8x17 UNF 3/8x17 UNF 3/8x17 UNC 5/8x32 M14x12 M14x12 M14x10 M14x9 M14x9 UNC 5/8x10
0.45 0.75 0.75 0.75 0.75 0.73 1.30 1.30 1.30 1.9 1.9 1.9
0.60 1.00 1.00 1.00 1.00 0.98 1.70 1.70 1.70 2.5 2.5 2.5
0.7 1.5 1.7 1.7 1.7 2.5 1.6 1.8 2.0 2.5 2.7 2.9
1.6 3.3 3.7 3.7 3.7 5.4 3.5 4.0 4.4 5.5 5.9 6.4
71 70 80 80 80 87 89 89 89 78 88 88
11.2 21.5 17.4 17.4 17.4 16.0 28.0 28.0 28.0 36.0 36.0 36.0
23.0 45.0 36.9 36.9 36.9 33.9 58.0 58.0 58.0 76.0 76.0 76.0
6.6 14.5 7.5 7.5 7.5 7.3 15.0 15.0 15.0 17.0 17.0 17.0
14.0 30.0 15.9 15.9 15.9 15.5 31.0 31.0 31.0 36.0 36.0 36.0
10 10 10 10 10 10 13 13 13 16 16 16
a
DxTxH = Diameter x Thickness x Hole.
+;# SA = Autobalancer. E = Extended version.
Grinders
b
Service Kits LSV19 LSV28 LSV38 LSV48
212 Grinders
4081 0486 90 4081 0317 90 4081 0309 90 4081 0312 90
Max output
Height Air consumption at over Weight spindle max output free speed
With wheel guard for wheel diam. –08 = Ø 75 mm –10 = Ø 100 mm –12 = Ø 115 mm –13 = Ø 125 mm –18 = Ø 180 mm –23 = Ø 230 mm
Rec. hose size in
Air inlet thread BSP
Ordering No.
3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8
1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2
8423 0111 40 8423 0125 29 8423 0125 14 8423 0125 16 8423 0125 17 8423 0135 53 8423 0131 08 8423 0131 09 8423 0131 13 8423 0132 07 8423 0132 06 8423 0132 08
Accessories
For Depressed Center and Cut-off Wheels Accessories Included %:;< Wheel guard 80 mm Flanges Air hose nipple, clamp Wrenches Exhaust hose set
%:)* Wheel guard (LSV38 S) Adjustable wheel guard (LSV38 ST, -SA) ; ; Spindle lock Soft grip support handle Exhaust hose (LSV38 ST) Reinforced exhaust hose (LSV38 SA) Autobalancer (LSV38 SA) Whip hose Turbo 13 with ErgoNIP 10 (LSV38 ST, -SA)
4150 1158 80
%:=* Wheel guard Flanges 4150 1160 80 Support handle 4150 1521 80 Air hose, air hose nipple, clamp Wrenches Exhaust hose set
%:Q* Wheel guard Flange nut Support handle
4150 1160 02 4175 0868 82
Optional Accessories LSV38 ALU-Cut
O
N M
Spot suction kit for depressed center wheel Ø 125 mm Ø 180 mm
%:=*
%:)*
%:Q*
#
3780 4008 70 -
3780 4008 73 -
3780 4093 41
1 1
-
3780 4008 74 -
3780 4093 42
-
3780 5074 00 -
3780 5074 61 -
3780 5074 62
-
& *
4112 1161 90 4112 1164 00 a 4112 1162 00 b !
!
3 '
Spot suction for diamond cutting blade Ø 125 mm (Cutting depth 30 mm) Ø 180 mm (Cutting depth 50 mm) Diamond cutting blade Ø 100 mm Ø 125 mm Ø 180 mm Alu-Cut Alu-Cut guard kit Carbide tipped cutter Ø 125 mm, t=2 mm Carbide tipped cutter Ø 125 mm, t=4 mm ;# wheel (for LSV28 S060-18) a
For cutting applications in aluminum.
b
For milling applications in aluminum.
?_@_ K>@}~&!>&`! ?_@_ K>@}~&!>&`! ?_@_ K>@}~&!&` ?_@_ K>}~&!&` ?_@_ K>@}~&!&` ?_@_ K>@}~&!& MAXI F/R C-T16 MAXI F/RD C-T20
Air inlet
Max
!
` Z ` &' &' &' 1/2 1/2
'` '` `* `* `* 60 l/s 65 l/s
> &`
> &`
&`
&`
&`
&
Turbo 16 mm Turbo 20 mm
#$
} ~_J& } ~_J& } ~_J& } ~_J& } ~_J& } ~_J& Claw Claw
%#
& '
$ No No
''*& ''*&* ''*& ''* ''*&` ''*&' 8202 0850 05 8202 0850 20
Grinders 213
Grinders
Productivity Kits
Angle Sanders
For Sanding and Polishing
%:;= ZK L where less power and more control are needed. Available with collet or threaded spindle. Features: Speed governor, high quality gears and lever with feathering characteristics. z%:=* – The 28 series comes in various speeds and in a wet sanding version. Wet sanders have central water supply (water feed through the angle head) for optimal water distribution on the work surface. Features: Speed governor, sealed angle head, LF models have lubricationfree air motor. z%:)* – Powerful one hand sander for medium rough to rough sanding. Features: Speed governor, sealed angle head, lubrication-free air motor and lockable spindle. z%:Q* – Our most powerful angle vane sander with 1.9 kW for ultimate productivity. Features: Speed governor, sealed angle head, lubrication-free air motor, autobalancer and lockable spindle. z
Model
Max Rec. free pad size Spindle speed max dia thread and r/min mm length
kW
hp
Height Air consumption at over Weight % $ max output free speed kg lb mm mm l/s cfm l/s cfm
Max output
Rec. hose size mm in
Air inlet thread BSP
Ordering No.
With collet LSV12 S200-1 LSV12 S120-1 LSV19 S200-1 LSV19 S120-1 LSV19 S080-1
20000 12000 20000 12000 8000
50 75 50 75 75
J a J a J a J a J a
0.29 0.24 0.46 0.46 0.37
0.39 0.33 0.62 0.62 0.5
0.5 0.5 0.6 0.6 0.6
1.2 1.2 1.3 1.3 1.3
166 166 185 185 185
76 76 79 79 79
9.5 8.3 11.3 11.3 11.3
20.1 17.6 23.9 23.9 23.9
6.4 3.0 7.5 7.5 6.5
13.6 6.4 15.9 15.9 13.8
8 8 10 10 10
5/16 5/16 3/8 3/8 3/8
1/4 1/4 1/4 1/4 1/4
8423 1124 06 8423 1124 05 8423 0111 41 8423 0111 43 8423 0111 46
50 75 50 75 75
UNC 1/4x8 UNC 1/4x8 UNC 1/4x8 UNC 1/4x8 UNC 1/4x8
0.29 0.24 0.46 0.46 0.37
0.39 0.33 0.62 0.62 0.5
0.5 0.5 0.6 0.6 0.6
1.2 1.2 1.3 1.3 1.3
166 166 185 185 185
58 58 58 58 58
8.3 8.3 11.3 11.3 11.3
17.6 17.6 23.9 23.9 23.9
3.0 6.4 3.0 6.4 7.5 15.9 7.5 15.9 6.5 13.8
8 8 10 10 10
5/16 5/16 3/8 3/8 3/8
1/4 1/4 1/4 1/4 1/4
8423 1124 08 8423 1124 07 8423 0111 42 8423 0111 44 8423 0111 45
UNC 5/8x32 M14x16 UNC 5/8x32 UNC 5/8x32 UNC 5/8x32 M14x16
0.73 0.73 0.62 0.71 0.68 0.68
0.98 0.98 0.83 0.95 0.91 0.91
1.5 1.5 1.5 1.7 1.9 1.9
3.2 3.2 3.2 3.7 4.1 4.1
265 265 265 289 289 289
87 87 87 87 87 87
16.0 16.0 15.0 18.0 16.0 16.0
33.9 33.9 31.8 38.2 33.9 33.9
7.3 7.3 4.0 7.7 5.6 5.6
10 10 10 10 10 10
3/8 3/8 3/8 3/8 3/8 3/8
3/8 3/8 3/8 3/8 3/8 3/8
8423 0125 30 8423 0125 64 8423 0126 22 8423 0135 80 8423 0125 19 8423 0125 72
0.62 0.83 1.5 3.2 0.68 0.91 2.0 4.3
268 307
87 87
15.0 31.8 16.0 33.9
10 3/8 10 3/8
3/8 3/8
8423 0125 12 8423 0125 51
With threaded spindle LSV12 S200 LSV12 S120 LSV19 S200 LSV19 S120 LSV19 S080
20000 12000 20000 12000 8000
Rotary sanders. Dry sanding LSV28 S060 LSV28 S060-M14 LSV28 S040 LSV28 ST034 LSV28 S021 LSV28 S021-M14
6000 6000 4000 3400 2100 2100
180 180 180 180 180 180
15.5 15.5 8.5 16.3 11.9 11.9
Wet sanding LSV28 S040-01-M14 4000 LSV28 ST008-01 LF 800
180 M14x16 200 UNC 5/8x32
Grinders
%# \ ]^ LSV28 ST013-M14 LF LSV28 ST013 LF LSV38 S085 LSV38 S085 D LSV38 S085-M14 LSV38 S066 LSV38 S066 D LSV38 S066-M14 LSV48 SA085 LSV48 SA085 D LSV48 SA085-M14 LSV48 SA066 LSV48 SA066-M14 a
Ø 6 mm collet. -1 = Ø 6 mm collet.
214 Grinders
1300 1300 8500 8500 8500 6600 6600 6600 8500 8500 8500 6600 6600
180 180 180 180 180 180 180 180 180 180 180 180 180
M14x16 UNC 5/8x32 UNC 5/8x22 UNC 5/8x28 M14x12 UNC 5/8x22 UNC 5/8x28 M14x12 UNC 5/8x21 UNC 5/8x21 M14x18 UNC 5/8x21 M14x9
-01 = Wet sanding. -D = Spot suction kit included.
0.68 0.68 1.30 1.30 1.30 1.20 1.20 1.20 1.9 1.9 1.9 1.9 1.9
0.91 0.91 1.70 1.70 1.70 1.60 1.60 1.60 2.5 2.5 2.5 2.5 2.5
1.7 1.7 1.5 2.3 1.5 1.5 2.3 1.5 2.3 2.8 2.3 2.3 2.3
3.7 3.7 3.3 5.0 3.3 3.3 5.0 3.3 5.1 6.2 5.1 5.1 5.1
289 289 221 221 221 221 221 221 316 316 316 316 316
87 87 96 96 96 96 96 96 78 94 78 78 78
20.0 20.0 28.0 28.0 28.0 24.0 24.0 24.0 36.0 36.0 36.0 36.0 36.0
-M14 = M14 thread. -ST = Models with planetary gears.
5.0 10.6 5.6 11.9
42.4 42.4 58.0 58.0 58.0 50.0 50.0 50.0 76.0 76.0 76.0 76.0 76.0
9.0 9.0 15.0 15.0 15.0 13.0 13.0 13.0 17.0 17.0 17.0 17.0 17.0
19.1 19.1 31.0 31.0 31.0 27.0 27.0 27.0 36.0 36.0 36.0 36.0 36.0
-SA = Autobalancer.
10 10 13 13 13 13 13 13 16 16 16 16 16
3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8
3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2
8423 0125 28 8423 0126 26 8423 0130 69 8423 0130 76 8423 0130 72 8423 0130 73 8423 0130 75 8423 0130 77 8423 0132 02 8423 0132 05 8423 0132 03 8423 0132 00 8423 0132 01
For Sanding and Polishing
Accessories
Accessories Included Air hose nipple Clamp
Exhaust hose (LSV19/28/38) Support handle (LSV28/38/48)
Wrenches Spot suction equipment (D-version)
Optional Accessories
M
P Pa
O
S
R
T
N
Q
Backing set, standard type Ø 125 mm - 5/8" - soft Ø 180 mm - 5/8" - soft Ø 180 mm - 5/8" - stiff Backing set with cooling ribs Ø 125 mm - 5/8" and M14, medium Ø 180 mm - 5/8" and M14, stiff Ø 180 mm - 5/8" and M14, medium Backing set, heavy duty type Ø 120 mm - M14 Ø 162 mm - M14 Ø 120 mm - 5/8" Ø 162 mm - 5/8" Backing set for polishing - velcro Ø 150 mm - 5/8" (max 2500 rpm) Ø 150 mm - Lambs woll bonnet Backing set for wet sanding Ø 180 mm - 5/8" - foam rubber (max 2500 rpm) $ # Ø 125 mm Ø 180 mm
%:;<
%:=*
-
-
-
-
-
-
4170 0768 80 4170 0756 80 4170 0757 80 4150 1962 80 4150 1962 81
-
-
-
Hand shield for 125-180 mm = Suits LSV28 S060 b = Suits LSV28 S040/060
%:)*
%:Q*
-
c
1 1 1
4150 1962 80 4150 1962 80 4150 1962 83 4150 1962 83 4150 1962 81 4150 1962 81
2 2 2
-
4175 0883 93 4175 0883 91 4175 0883 92 4175 0883 90
4175 0883 93 4175 0883 91 4175 0883 92 4175 0883 90
8 8 8 8
-
4112 6092 15 4112 6093 15
-
-
4 4a
-
4170 0428 83
-
-
5
3780 4007 80 a 3780 4008 85 d 3780 4007 90 b/ 3780 4008 84 e 3780 4093 40 3780 4031 60 c 3780 4092 62 f/ 3780 4092 65 g 4150 1936 80 -
e
= Suits LSV28 S021 d |J + { `@ (8423 0800 02 and 8423 0800 03)
4170 0768 80 4170 0768 80 4170 0756 80 4170 0756 80 4170 0757 80 4170 0757 80
-
3780 4092 64 f
Ø 50 - 75 mm
a
%:;=
|J + LSV38 D (8423 0800 03 and 8423 0800 04)
f g
3 3 3 6 6 7
= For model with collet = For model with threaded spindle
Productivity Kits Air inlet
Max
!
` Z ` &' &' &'
'` '` `* `* `*
> &`
> &`
&`
&`
&`
&
?_@_ K>@}~&!>&`! ?_@_ K>@}~&!>&`! ?_@_ K>@}~&!&` ?_@_ K>}~&!&` ?_@_ K>@}~&!&` ?_@_ K>@}~&!&
#$
} ~_J& } ~_J& } ~_J& } ~_J& } ~_J& } ~_J&
%#
& '
$
''*& ''*&* ''*& ''* ''*&` ''*&'
Grinders
Service Kits LSV19 LSV28
4081 0486 90 4081 0317 90
LSV38 LSV48
4081 0309 90 4081 0312 90
Grinders 215
Orbital and Random Orbital Sanders Atlas Copco series of random orbital sanders combines all the important customer and application requirements in a very competitive range of products. Applications like sanding before painting and surface coating, polishing with wax and surface conditioner are all quickly done with the small and easily operated LST20-range of sanders. All models are lubrication free and have silicone free components. They have two grip options in the same handle. In addition, one smaller grip model is included. The full range includes standard models and extraction models. There are also three orbit diameters to choose from in the model range. z %# \ – Avoids contamination of workpiece. No oil in the exhaust air.
Model
Max free speed r/min
Pad size mm
Orbit dia mm
Max output kW
Weight
hp
kg
lb
Height Air consumption over at free speed $ % mm mm l/s cfm
Rec. hose size mm
Air inlet thread BSP
Ordering No.
Random orbital – Standard LST30 H090-11 LST30 H090-15 LST30 S090-15
9000 9000 9000
110 150 150
8 8 8
0.3 0.3 0.3
0.4 0.4 0.4
1.2 1.2 1.1
2.6 2.6 2.4
120 120 120
255 275 175
7.5 7.5 7.5
16 16 16
8 8 8
1/4 1/4 1/4
8423 0361 64 8423 0361 72 8423 0361 98
9000
150
8
0.3
0.4
1.4
3.0
120
300
7.5
16
8
1/4
8423 0363 19
9000 9000
150 150
8 8
0.3 0.3
0.4 0.4
1.4 1.3
3.0 2.9
120 120
300 200
7.5 7.5
16 16
8 8
1/4 1/4
8423 0362 55 8423 0362 71
7000 7000
93x170 93x170
5 5
0.3 0.3
0.4 0.4
1.6 1.7
3.5 3.7
125 125
185 285
7.5 7.5
16 16
8 8
1/4 1/4
8423 0360 16 8423 0360 24
7000 7000
93x170 93x170
5 5
0.3 0.3
0.4 0.4
1.6 1.7
3.5 3.7
125 125
210 310
7.5 7.5
16 16
8 8
1/4 1/4
8423 0362 79 8423 0363 03
7000
93x170
5
0.3
0.4
1.8
4.0
125
310
7.5
16
8
1/4
8423 0361 07
12000 12000 12000 12000 12000
90 125 150 125 150
5 5 5 2.4 2.4
0.2 0.2 0.2 0.2 0.2
0.27 0.27 0.27 0.27 0.27
0.85 0.85 0.85 0.85 0.85
1.85 1.85 1.85 1.85 1.85
95 83 83 83 83
127 127 127 127 127
8 8 8 8 8
17 17 17 17 17
8 8 8 8 8
1/4 1/4 1/4 1/4 1/4
8423 0361 65 8423 0361 69 8423 0361 73 8423 0361 81 8423 0361 84
90 125 150 125 150
5 5 5 2.4 2.4
0.2 0.2 0.2 0.2 0.2
0.27 0.27 0.27 0.27 0.27
0.85 0.85 0.85 0.85 0.85
1.85 1.85 1.85 1.85 1.85
95 83 83 83 83
133 d 133 d 133 d 133 d 133 d
8 8 8 8 8
17 17 17 17 17
8 8 8 8 8
1/4 1/4 1/4 1/4 1/4
8423 0361 66 8423 0361 70 8423 0361 74 8423 0361 82 8423 0361 85
5 5 5 2.4 2.4
0.2 0.2 0.2 0.2 0.2
0.27 0.27 0.27 0.27 0.27
0.85 0.85 0.85 0.85 0.85
1.85 1.85 1.85 1.85 1.85
83 83 83 83 83
133 d 133 d 133 d 133 d 133 d
8 8 8 8 8
17 17 17 17 17
8 8 8 8 8
1/4 1/4 1/4 1/4 1/4
8423 0361 71 8423 0361 75 8423 0361 40 8423 0361 83 8423 0361 86
Self suction a LST31 H090-15
Central suction b LST32 H090-15 LST32 S090-15
Orbital – Standard LSO30 S070-3 LSO30 H070-3
Self suction a LSO31 S070-3 LSO31 H070-3
Central suction c LSO32 H070-3
Standard model LST20 R350 LST20 R550 LST20 R650 LST20 R525 LST20 R625
Extraction model – self suction LST21 R350 LST21 R550 LST21 R650 LST21 R525 LST21 R625
12000 12000 12000 12000 12000
Extraction model – central suction c LST22 R550 LST22 R650 LST22 R650-9 LST22 R525 LST22 R625 a
125 150 150 125 150
Includes dust collecting bag. > ; &* 3/h or 88 cfm. c > ; 3/h or 35 cfm. d 186 mm (7.3") suction hose connector included. b
Grinders
12000 12000 12000 12000 12000
216 Grinders
H = With handle. S = Without handle. All data at 6.3 bar. -9 Velcro pad, 9 holes.
Orbital and Random Orbital Sanders
Accessories
Accessories Included LSO
%& " Perforating plate Hose nipple for 8 mm hose LSO31 including dust collection kit
%_=>+=;+== Velcro pad U-wrench for pad change Air hose nipple Dust hose and bag (LST21) Large and small grip cover
Standard
Self suction
Central suction
%_)>+);+)= Velcro pad " Hose nipple for 8 mm hose LST31 incl dust collection kit
LST
Optional Accessories %& ( %&
& '
" Q+ !`K!+
&&' &
Hose set Dust hose, for LSO32, Ø 32 mm, L=1.8 m including air hose
3780 2724 34
Self suction
Standard
Central suction
%_=>+=;+== $ $ $ Ordering No.
For LST20 For LST21/22
Dia 89 mm
Dia 125 mm
Dia 150 mm
4112 1231 00
4112 1233 00 4112 1232 00
4112 1235 00 4112 1234 00
%_=>+=;+== $ ` $ $ Ordering No.
For LST 20 For LST 21/22
Dia 89 mm
Dia 125 mm
Dia 150 mm
4112 1218 00 -
4112 1216 00 4112 1217 00
4112 1214 00 4112 1215 00
Hole pattern dimensions for sanding paper, dust extraction models %>);+)=+)) + >?>\) R-type pad
%&);+)=\) F-type pad
93 68
4112 0795 02a 4112 0792 02b 4112 0796 01c
22 22 55
Ø 10 172
170
%_=>+=;+== )>+);+)= Ø 12
Ø 12 a
LST30-15
b
LST30/32-11
c
LST31/32-15
Service Kits LST20/21/22
4112 1300 90
d
LST32
55
R3
R5
72˚
R6
60˚
Ø 85 Ø 71 Ø 120
Ø 80 Ø 146
Grinders 217
Grinders
3780 2724 34d
68
34
Pad velcro, Ø 150 mm Pad velcro, Ø 110 mm Pad velcro, Ø 150 mm, 6 holes Hose set Dust hose Ø 32 mm, L=1.8 m including air hose
30
Ordering No.
47
93
47
30
%_)>+);+)=
34
Ø 10
Dust Extraction The fact that dust can represent a hazard in the working environment is well documented. Dust particles from certain materials are dangerous to health. Even inert dust particles that cause no permanent damage can still be retained in the body and
L } L nificant contribution to efficiency and productivity in industrial operations. It is already a requirement in countries with strict health and safety regulations. }
z Reduce the health risk for operators exposed to potentially dangerous particles. z Give a more favourable working environment which will encourage greater efficiency and effort from those who operate industrial tools. The most efficient method of dust collection is extraction at the point of dust creation, i.e. on the tool itself. This not + Q+# also allows a relatively low power vacuum source to be used. Atlas Copco spot suction kits provide # # _ heavier particles as well as the small
ones. The following pages show a number of applications and the necessary dust extraction kits with their contents.
Height over spindle
Model a
Max free speed r/min
kW
hp
kg
lb
mm
in
GTG21 D120 GTG21 D085
12000 8500
2.1 2.1
2.8 2.8
1.6 1.6
3.5 3.5
92 92
3.6 3.6
30 30
64 64
10 10
LSV48 SA085 LSV48 SA066
8500 6600
1.9 1.9
2.5 2.5
2.3 2.3
5.1 5.1
78 78
3 3
36 36
76 76
12000 8500 6600
1.3 1.3 1.3
1.7 1.7 1.7
2.0 2.0 2.0
4.4 4.4 4.4
96 96 96
3.8 3.8 3.8
28 28 24
58 58 50
LSV38 D120 LSV38 D085 LSV38 D066 a
Max output
Weight
Spindle thread
Air inlet thread BSP
Ordering No.
21 21
UNC 5/8"-11 UNC 5/8"-11
3/8 3/8
8423 0800 00 8423 0800 01
17 17
36 36
UNC 5/8x21 UNC 5/8x21
1/2 1/2
8423 0132 02 8423 0132 00
15 15 13
31 31 27
UNC 5/8"-11 UNC 5/8"-11 UNC 5/8"-11
1/2 1/2 1/2
8423 0800 02 8423 0800 03 8423 0800 04
Air consumption at max power free speed l/s cfm l/s cfm
Models prepared for use with spot suction kit, spot suction kits are not included and must be ordered separately, see below.
$ # j_j=; %:Q* %:)* Application Grinding Depressed center wheel dia, mm
Grinders
Model
Ordering No.
GTG21 D120 8423 0800 00 GTG21 D085 8423 0800 01 LSV48 SA085 8423 0132 02 LSV48 SA066 8423 0132 00 LSV38 D120 8423 0800 02 LSV38 D085 8423 0800 03 LSV38 D066 8423 0800 04 Optional accessory Cutting disc
218 Grinders
125
180
3780 4090 23 3780 4090 21 3780 4093 41 3780 4008 73
Sanding Fiber disc dia, mm 125
3780 4090 24 3780 4090 24 3780 4008 85 3780 4008 85
Cutting GRP cutting with cutter disc dia, mm 180
125
180
3780 4090 25 3780 4090 26 3780 4093 40 3780 4093 40
3780 4090 22 3780 4093 42 3780 4008 74
3780 4008 84 3780 4008 84 3780 5074 61
3780 5074 62
Spot Suction Kits Kits for die grinders
Accessories Spot suction kits for die grinders Suction requirement: 125 m3+ |%(;<} =>> !3+ |%(=*}
1
Ordering No.
LSF19 S
KIT for burr Optional 2 Diamond burr 6 mm
3780 3015 22 3780 5013 70
LSF19 S
KIT for drum Includes 3 Shaft dia 6 mm 4 Locking screw Optional 5 Diamond drum 27 mm
3780 4011 61 3780 5090 30 3780 5090 60 3780 5033 00
LSF28 S
KIT for burr Optional 2 Diamond burr 6 mm
3780 4007 42 3780 5013 70
LSF28 S
KIT for drum Includes 3 Shaft dia 8 mm Distance nut 4 Locking nut Optional 5 Diamond drum, Ø52 mm
3780 4011 73 3780 5091 00 3780 5091 50 3780 5092 00 3780 5035 00
LSV19 S-1
KIT for sanding pad dia 50 and 75 mm Includes 6 O-ring 23x1.6 7 Clamp ring 9 Lock screw M4x6 A1 10 Lock pin
3780 4092 62 0663 2103 85 4112 1065 04 0192 1168 00 4112 0779 00
1
2
3 4
5
6 7 13
6 8
9
10
12 11
Kit for depressed center and cut off wheels
Spot suction kits for depressed center wheels Suction requirement: 250 m3/h Ordering No.
1
5
LSV28 ST12 125 mm wheel KIT Includes 5 Adapter UNF 3/8" UNC 5/8" 6 Nut 5/8"
3780 4008 70 4021 0457 00 3780 2722 00
LSS53 S085 18 180 mm wheel KIT Includes 7 Flange EN 68 6 Nut 5/8"
3780 4011 10 4170 0758 00 3780 2722 00
2
3 4 7
6
Hose kits including 1.8 m vacuum hose, Ø 38 mm and air hose Ø 13 mm Ordering No.
LSV28 (air hose Ø 10 mm for LSV28) LSV38/41, LSS53, GTG21/40
3780 2724 40 3780 2724 41
Ordering No.
Separate brush for cap Ø 125 mm Separate brush for cap Ø 180 mm Separate brush (30 mm high) for cap Ø 180 mm
3780 2678 00 3780 2677 50 3780 2677 30
Grinders 219
Grinders
Brush for suction cap
Accessories
Spot Suction Kits
~ $ # ' +* $ LSV28/38/48/GTG40
Suction requirement: 250 m3/h Ordering No.
1
LSV28 S040/S060 125 mm
7
LSV28 ST12-13 125 mm
2
4 6
Includes
Includes
LSV28 S040/S060 180 mm
3
Includes
LSV28 S021 180 mm
Includes
5 LSV38 D066/D085 180 mm
Includes
LSV38 D085/D120 125 mm
Includes
LSV48 SA066/SA085 180 mm Includes
LSS53 S060 180 mm
Includes
GTG40 S060 180 mm
Includes
KIT 2 ` 4 5 KIT 2 ` 6 7 5 KIT 2 ` 6 5 KIT 2 ` 6 5 KIT 2 ` 5 6 KIT 2 ` 5 6 2 ` 4 5 KIT 2 ` 4 5 KIT 2 ` 4 5
Suction cap 125 mm with brush " L &'*
Distance washer 12 mm Nut 5/8" Suction cap 125 mm with brush " L &'*
Distance washer 9 mm Adapter UNF 3/8" UNC 5/8" Nut 5/8" Suction cap 180 mm with brush " L &
Distance washer 9 mm Nut 5/8" Suction cap 180 mm with brush " L Distance washer 12 mm Nut 5/8" Suction cap 180 mm with brush " L &
Nut 5/8" Distance washer 9 mm Suction cap 125 mm with brush " L &'*
Nut 5/8" Distance washer 9 mm KIT Suction cap 180 mm with brush " L &
Distance washer 9 mm Nut 5/8" Suction cap 180 mm with brush " L &
Distance washer 12 mm Nut 5/8" Suction cap 180 mm with brush " L &
Distance washer 6 mm Nut 5/8"
3780 4007 80 3780 2650 20 ` ' &` 3780 2721 60 3780 2722 00 3780 4008 60 3780 2650 20 ` ' &` 3780 2721 50 4021 0457 00 3780 2722 00 3780 4007 90 3780 2675 00 ` ' & 3780 2721 50 3780 2726 70 3780 4031 60 3780 2675 00 ` ' & 3780 2721 60 3780 2726 70 3780 4008 84 3780 2675 00 ` ' & 3780 2726 70 3780 2721 50 3780 4008 85 3780 2650 20 ` ' &` 3780 2726 70 3780 2721 50 3780 4093 40 3780 2675 00 ` ' & 3780 2721 50 3780 2726 70 3780 4011 00 3780 2675 00 ` ' & 3780 2721 60 3780 2726 70 3780 4090 11 3780 2675 31 ` ' & 3780 2721 40 3780 2722 00
Kit for GRP-cutting LSV48
2
1 12
Ordering No.
11
Grinders
5
220 Grinders
Spot suction kit for GRP-cutting LSV48 SA085/SA066 180 mm Includes Optional
KIT 12 Flange set 180 mm cutting-off disc
3780 4093 42 3780 2799 50 3780 5074 62
LSK
Router
Router Y # aerospace industry as well as trimming of composite materials is preferably done with a router. The LSK is the only router with dust extraction and support bearing integrated into one unit. This gives the LSK ex cel lent per form ance and er gonomics in most composite applications. z Productive – The speed governor maintains the rotational speed at applied feed force which enables fast and effective cutting and prevents the bit from clogging. z Ergonomic – An integrated dust extraction hood for deportation of hazardous dust, thermally insulated throttle handle, sound dampening exhaust valve and piped-away exhaust air provides the operator with the best working environment. Cutting operations in glass and carbon
steel can successfully be performed with a circular cutter.
Model
Collet size
kg
lb
kW
hp
l/s
cfm
mm
LSK37 S250-DS1 LSK37 S250-DS2 LSK38 S250 Do LSK38 S180 Do
25000 25000 25000 18000
6 mm 1/4 1/4 1/4
2.8 2.8 1.1 1.1
6.1 6.1 2.2 2.2
0.7 0.7 1.3 1.3
0.95 0.95 1.8 1.8
18 18 28 28
32 32 58 58
13 13 13 13
Weight
Power
Air consumption
in
Hose
thread BSP
Ordering No.
1/2 1/2 1/2 1/2
3/8 3/8 3/8 3/8
8423 1234 41 8423 1234 42 8423 0700 00 8423 0700 01
Rec. hose size
Free speed r/min
Grinders
Suction requirement: 200 m3/h. NOTE: LSK38 delivered without rotor housing
Grinders 221
Circular Cutters
LCS
Effective – LCS10 and LCS38 cut to a depth of 10 and 26 mm respectively. z LCS38 is suitable for diamond coated blades only. z Dust extraction – Cutting of composite materials generates dust containing particles that are hazardous to health. The dust must be deported in order to prevent the operator from inhaling it. LCS38 is equipped with a cutter blade guard with integrated dust extraction hood for external vacuum source. z
%;> Cutter blade, 62 teeth Hexagon wrench Hose nipple for 6.3 mm air hose %)*
Model
LCS10 LCS38 S150Da a
kW hp
Max cutting depth mm
Max cutter blade dia mm
kg
lb
l/s
cfm
mm
in
Air inlet thread BSP
0.3 0.4 1.3 1.7
10 26
50 100
1.4 1.7
3.1 3.7
7.6 28.0
16 58
6.3 13.0
1/4 1/2
1/4 3/8
Max output
Free speed r/min
3000 15000
Air consumption at free speed
Weight
Rec. hose size
Ordering No.
8424 1161 38 8424 1125 06
Suction requirement: 200 m3/h.
Accessories Included Flanges for diamond blade Hose nipple for 13 mm air hose
Optional Accessories Cutter blades
Model
Max thickness of material Application mm
LCS10
Steel sheet Steel sheet Aluminum Wood {J ` [ [
1.0 1.0 2.5 10.0 & '*
No. of teeth mm
Dia mm
Hole mm
92 62 34 34 [ [
50 50 50 50 * &
10 10 10 10 &' &'
Model
Ordering No.
4190 0394 00 4190 0395 00 (std) 4190 0396 00 4190 0396 00 ` * ` ` *
Ordering No.
Suction hose set (L= 150 mm, Dia 1 1/4") for LCS38 " {J &
3780 2724 31 &*&
Grinders
Productivity Kits
?_@_ K>@}~&!&` ?_@_ K>}~&!&` ?_@_ K>@}~&!&`
222 Grinders
Air inlet
Max
` &' &'
`* `* `*
!
#$
&`
} ~_J& &`
} ~_J& &`
} ~_J&
%#
& '
$
''*& ''* ''*&`
Percussive Tools
Contents
Page
Introduction ........................................ 224 Product safety.................................... 225 Chipping hammers ............................ 226 Scalers............................................... 228 Chisels ............................................... 230 Riveting system ................................. 234 Riveting hammers.............................. 235 Bucking bars ...................................... 237
Introduction – Percussive Tools
_ ! # Atlas Copco percussive tools are ideal for all material removal tasks in foundries, engineering workshops, shipyards, and the construction and off-shore industries. Built-in-ergonomic features such as vibration damping reduce the human load, delay fatigue and help protect the operator against the ill effects of long-term exposure to vibration and noise. Vibration-damped models are available over almost the entire power range.
The designs use lightweight alloys to keep tool weight down while maintaining performance. This makes these tools extremely effective in the hands of your skilled operators.
Percussive Tools
K #@ !` Applications – Fettling welds from flux and spatter. General scaling operations. The tools – Modern.welding methods generate slag that is easily removed and almost no spatter. In these applications RVM 07B is the right choice. It has power enough to do the job, very low noise and is vibration damped below 2.5 m/s2. The standard chisel delivered with the tool is carbide tipped for a long service life. The tool is also equipped with clean blowing capacity. For heavy slag chipping and tougher scaling the conventional scaler RRC 13 and RRC 13B with a blowing function are the preferred models. These tools have the right power for this type of job and a sturdy reliable design. The gripping diameter is only 45 mm, including the throttle lever. They also have a low vibration level for conventional models. L# $ !` Rust and paint removal – Industrial maintenance. Shipyards. On board ships and offshore rigs. For lighter jobs the needle scaler RRC I3 is the ideal tool. Needle sets of different shapes and material are available to suit most operations.
224 Percussive Tools
Chipping General chipping and multipurpose “chiseling” in heavy industrial use. Fettling of castings in foundries. Offshore and shipyard applications. Efficient – For highest efficiency, choose tools with a high power-to-weight ratio. RRF 21/31 have an excellent material removal rate. Well proven design. Simple and well proven design for a long, trouble-free tool life. The conventional RRC 22 – 75 range models, which have forged steel handles, are basic versions with excellent handling and reliability. Vibration damped chippers are easy on your operators. The RRF and RRD models are vibration damped.
# ^ IMPORTANT:
All local safety regulations with respect to installation, operation and overhaul must always be followed. AVOID ACCIDENTS
1 _ $# ! ^ # ! ^ # ^ # # #^
LONG TERM RISKS
6 ^ # $ To prevent gradual loss of hearing due to exposure to high noise level – wear ear protection.
Q+ ;+ ● Always use a retainer. ● Inspect the retainer for wear or damage regularly.
7 : ! ^ !# !
●
●
●
●
Be aware that the chisel may break during operation. Never trigger a hammer unless held against a work piece. Remove chisel, die or punch from tool when work is over. When finishing a job, disconnect the tool from its air supply. Before changing accessories, chisel or die – disconnect the tool from the air supply.
2 $ $ # $` ! ^ To prevent vision loss: ● Always wear eye protection. ● Isolate work of this kind by using barriers between work stations. ● Do not use the tool for other purposes than it is intended for.
3 j` $ ! $ # $ ● Protectives shoes may prevent your feet from being injured.
●
●
8 ]# # $ ! ^ !# ● Use spot suction or a breathing apparatus. PROPER USE AND MAINTENANCE
9 ] $! !! ●
●
To prevent injury and property loss ● Use other technique. ● Use accessories of non sparking material (e.g. needle attachment of Beryllium copper for a needle scaler).
5 ! ^ ● Avoid chiseling into electric wiring hidden inside walls etc.
They will cause high internal stresses and shorten the life of the tool. Note the risk of shooting out the chisel, die or punch if the retainer is not in order or damaged.
10 # #$ ●
4 @$` !$ !#
Use vibration dampened tools if available. Reduce the total time of exposure to vibrations, particularly if the operator has to guide the chisel by hand.
If a coupling is used on a percussive tool, it should be separated from the tool by a whip hose (length 0.5 m).
11 ( ! # # # 12 ! ` # # `
Percussive Tools 225
Percussive Tools
●
$$ !! ●
●
LL(=;+); have a sturdy D-handle in light metal alloy for a high power-toweight ratio and steady grip. The compact, vibration-controlled design offers good accessibility and ease of use. LL])?+? are light, quiet and have a long service life. They have light alloy tool casings, very low vibration and noise levels, vibration damping in both hand grips, and piped away exhaust.
!!
57 38 35 31 31
18 0.7 22 0.9 27/19 a 1.1/0.8 28/18 b 1.1/0.8 28/18 b 1.1/0.8
RRF21-01 RRF31-01 RRD37-11 RRD57-11 RRD57-12 a
!!
33 43 70 92 92
c
^ $
1.3 1.7 2.8 3.6 3.6
2.0 4.4 6.8 9.3 9.3 d
Effective piston dia 19 mm, 0.75 in. Effective piston dia 21.5 mm, 0.85 in. ISO.
b
Vibration-damped and Silenced
e
1.5 3.2 5.0 6.9 6.9
% !!
245 265 418 458 458
K
# !!
1.75 2.5 3.0 3.4 3.4
12.7 c 12.7 c 17.3 d 17.3 d 17.3 d
3.3 5.3 6.6 7.5 7.5
0.50 0.50 0.68 0.68 0.68
Spline. Integrated hose barb.
#!$ + !
6.5 7.5 7.2 9.5 9.5
13.8 15.9 15.3 20.1 20.1
!!
& '
10.0 10.0 12.5 12.5 12.5
8425 1104 05 8425 1104 15 8425 1101 22 8425 1103 20 8425 1103 38
3/8 3/8 3/8 3/8 1/2 special e 1/2 special e 1/2 special e
-01 and -11: Guided models, -02 and -12: Non guided models.
$$ !! ]$ – Their robust construction makes them highly dependable. ● – RRC65 and RRC75 have a blow rate which makes them particularly suitable for roughening. ● Chisel retainer – for safer jobs – RRC22-RRC75 are delivered with a chisel retainer as standard. For the same reason choose a tool that can be guided via the machine itself and not by holding the chisel. As standard, Atlas Copco chipping hammers of series RRC are delivered with a standard, guided ISO hexagon nozzle (-01) or a round, non guided shank nozzle (-02).
Percussive Tools
●
RRC22F-01 RRC22F-02 RRC34B-01 RRC34B-02 RRC65B-01 RRC75B-01 a
ISO.
b
62 62 45 45 40 30
!!
15 15 24 24 29 29
0.6 0.6 0.9 0.9 1.1 1.1
Integrated hose barb.
226 Percussive Tools
!!
52 52 67 67 50 75
2.0 2.0 2.6 2.6 2.0 3.0
^ $
2.7 2.0 2.7 2.0 5.5 4.1 5.5 4.1 10.0 7.3 16.0 11.8
% !!
K
260 260 330 330 335 390
2.2 4.9 2.2 4.9 4.5 9.9 4.5 9.9 5.9 13.0 6.5 14.3
# !!
12.7 a 12.7 a 17.3 a 17.3 a 17.3 a 17.3 a
0.50 0.50 0.68 0.68 0.68 0.68
#!$ + !
6.2 6.2 8.0 8.0 10.8 14.0
13.1 13.1 14.0 17.0 22.9 29.6
!!
10 10 12.5 12.5 12.5 12.5
3/8 3/8 1/2 1/2 1/2 1/2
3/8 3/8 special b special b special b special b
& '
8425 0202 22 8425 0202 30 8425 0212 53 8425 0212 61 8425 0225 33 8425 0225 58
Accessories
Chipping Hammers
Dimensions
% !!
!!
] !!
RRF21 RRF31 RRD37 RRD57
245 265 418 458
160 170 175 190
33 36 – – RRF21/31
% !!
!!
] !!
RRC22 RRC34 RRC65 RRC75
260 330 335 390
155 160 170 170
34 43 54 54
RRD37/57
RRC
Accessories Included LL( !
LL] !
LL !
J
Flat chisel Silencer complete Hand grip Key
J
A selection of chisels for RRF21/31 ISO 12.7 mm RRD37/57 ISO with splines
Chisels
Optional Accessories
# RRF21 and -31 L $ ^$ RRF21 RRF31 `
RRF21 RRF31
& '
For a wide choice of chisels, see separate page.
3512 0273 80 3512 0290 90 3512 0305 90
>>J!& !'+ see separate page for chisels.
3512 0349 81 3512 0349 82
@
!
#$
%#
& '
Yes
8202 0850 14
( $#` )+* $ MIDI Optimizer F/RD EQ10-R13-W
( $#` $ $$ # MIDI Optimizer F/RD EQ10-R13-W
23 l/s
Rubair 13 mm
ErgoQIC 10
23 l/s
Rubair 13 mm
ErgoQIC 10
Yes
8202 0850 15
Percussive Tools 227
Percussive Tools
Productivity Kits
Scalers
Vibration-controlled
Scaler RVM07B is ideal for tasks such as weld dressing, etc. ● : \ !$ \ ` ● : `^ . ● _\ $ ^ – RVM07B features a clean-blowing device (B) which is very useful for clean-blowing work on steel structures etc. ● L:>? is the obvious choice for light concrete trimming and for removal of paint and rust.
RVM07B
% !!
100
273
K standard chisel
Air #!$
+
!
!!
1.7
3.8
8.1
6.3
3.8
Air inlet
& '
1/4
1/4
8425 0105 25
Dimensions
L !!
D !!
RVM07B
273
38
D L
Scalers Choose between two different models for heavy slag chipping and for instant trimming of concrete. ● !` – RRC13 is very effective and has a high removal rate in relation to its low weight. ● Well proven percussive mechanism and retainer. ● _\ $ ^ – RRC13B with extra clean-blowing device. ● !$` – Throttle valve and lever with really Heavy Duty performance for long service life. Clean blowing system with twice the previous blow
Percussive Tools
RRC13 RRC13B
Piston dia !!
73 73
15 15
0.6 0.6
capacity. Big blow button for easy operation and sturdy valve stem to resist rough handling.
^ $
!!
35 35
1.4 1.4
1.4 1.4
1.0 1.0
% !!
221 231
Weight
1.4 1.6
Air #!$ + !
3.1 3.5
4.0 4.0
Dimensions
% !!
!!
]1 !!
D2 !!
RRC13 RRC13B
221 231
65 65
45 45
41.5 41.5
228 Percussive Tools
1
2
8.0 8.0
!!
10 10
3/8 3/8
& '
3/8 3/8
8425 0101 30 8425 0101 33
Needle Scaler The effective needle scaler, type RRC13N, is based on the same fundamental design as the straight chipping hammers of type RRC13 described above. ● #^ – Easy to maintain. ● Versatile – The needle scaler is used to remove welding slag, rust and paint from steel structures.
RRC13N
!!
73
15
0.6
!!
35
1.4
$
1.4
1.0
% !!
352
K
1.9
4.2
^ #!$ + !
4.0
8.0
!!
10
3/8
& '
3/8
8425 0101 36
Dimensions
L1 !!
L2 !!
D !
RRC13N
282
352
38
1 2
Accessories Included ( LL;)
( L:>?
Scaling chisel
Flat carbide tipped chisel 10x120 mm
Optional Accessories ( LL;)' '\ ;< ;>> !!
LL;) + LL;)
& '
Hand guard All steel retainer Silencer
3510 0246 90 3510 0245 80 3510 0366 80
Chisels for RRC13 and -13B: Square shank 13.0 mm
& '
Steel, standard ; ; "+
; (spark resistant)
3510 0221 90 `*&'' `*&''
( L:>? Carbide tipped chisels and through hardened chisels with other length and width, see separate page for chisels.
3510 0229 90
Productivity Kits
@
#$
%#
& '
23 l/s
Rubair 13 mm
ErgoQIC 10
Yes
8202 0850 14
23 l/s
Rubair 13 mm
ErgoQIC 10
Yes
8202 0850 15
( $#` )+* $ MIDI Optimizer F/RD EQ10-R13-W
( $#` $ $$ # MIDI Optimizer F/RD EQ10-R13-W
Percussive Tools 229
Percussive Tools
( LL;) ;)
$$ !!
$$ !! All chisels are normally through hardened. Otherwise, see tables.
Percussive Tools
(#
230 Percussive Tools
^$
_
_
Square shank 13.0 mm
RRC13, RRC13B
1
Extended square shank ISO, 12.7 mm
RRC15
1
Hexagon and round shank ISO, round collar 12.7 mm
RRC22F-01, RRC22F-02 RRF21, RRF31
2
Hexagon shank ISO round collar 17.3 mm
RRC34B-01, RRC65B-01, RRC75B-01
3
Round shank ISO, with splines 17.3 mm
RRD37, RRD57
3
Hexagon shank ISO without round collar 17.3 mm
RRC34-01, RRC65-01, RRC75-01
4
Round shank ISO, without collar 17.3 mm
RRC34-02, RRC65-02, RRC75-02
4
Special shank
RVM07B
5
$$ !!
; # ;)> !! # & ;=? !! A ^$
]
K
B
!!
% !!
Chisel blank
15 15 15
0.59 0.59 0.59
155 6.1 200 7.9 300 11.8
3085 0020 00 3085 0020 01 3085 0020 02
3085 0228 02
Flat chisel
15 15
0.59 0.59
165 200
6.1 7.9
3085 0227 00 3085 0227 01
3085 0230 01
;
`* 35 35 55
&` 1.38 1.38 2.17
&* * 200 7.9 300 11.8 165 6.5
`*`' 3085 0032 01 3085 0032 02 3085 0332 00
`*'`'&
Angle scraper chisel
35 35 55
1.38 1.38 2.17
165 200 165
6.5 7.9 6.5
3085 0176 00 3085 0176 01 3085 0333 00
3085 0362 00
Scaling chisel
15 15 15
0.59 0.59 0.59
155 6.1 200 7.9 300 11.8
3085 0018 00 3085 0018 02 3085 0018 01
3085 0229 01
# ;) !! |;+=} & '
& @ # ;=? !! |;+=} & '
= @ & # ;=? !! # & # ;=? !!
]
K
%
!!
Chisel blank
13 13 13 13
0.51 0.51 0.51 0.51
200 7.9 350 13.8 400 15.7 500 19.7
3085 0182 00 3085 0182 01 3085 0182 04 3085 0182 05
Flat chisel
13 35
0.51 1.38
200 7.9 300 11.8
3085 0183 00 3085 0376 00
Sharp chisel
15 15
0.59 0.59
200 7.9 300 11.8
3085 0170 00 3085 0170 01
Spot weld chisel
17
0.69
200
7.9
3085 0301 00
Angle scraper chisel 30
1.18
200
7.9
3085 0262 00
Pipe cutting chisel
0.78 1.38
200 200
7.9 7.9
3085 0302 00 3085 0303 00
Plate cutting chisel 14.5
0.57
200
7.9
3085 0263 00
Plate cutting chisel 16
0.62
200
7.9
3085 0173 00
Moil point chisel
0.51 0.51
200 7.9 305 12.0
3085 0297 00 3085 0297 01
20 35
13 13
!!
@ & ;=? !! |;+=} & '
B L# & ;=? !! |;+=} & '
3085 0184 00
Percussive Tools
A ^$
Percussive Tools 231
$$ !! )
@ & # ;?) !! # & $ ;?) !!
^$
]
A
K !!
B
%
@ & ;?) !! |>[*} & '
!!
K !!
Chisel blank
22 0.86 335 13.1 3085 0220 00 22 0.86 560 22.0 3085 0220 01 22 0.86 1060 41.7 3085 0220 02
22 22 22 22 22
0.86 0.86 0.86 0.86 0.86
Flat chisel
22 0.86 22 0.86 22 0.86
260 10.2 3085 0221 00 335 13.1 3085 0221 01 560 41.9 3085 0221 02
22 22 22 22
Flat chisel
32 1.26
; }# ; chisel
% !!
250 340 550 800 1200
Round ISO $ ;?) !! |>[*} & '
9.8 13.4 21.7 31.5 47.2
3085 0242 00 3085 0242 01 3085 0242 02 3085 0242 03 3085 0242 04
0.86 0.86 0.86 0.86
215 8.5 250 9.8 340 13.4 550 21.7
3085 0236 00 3085 0236 01 3085 0236 02 3085 0236 03
335 13.1 3085 0989 00
32 1.26
340 13.4
3085 0252 00
* & ``* &`& `*'`* &` *&' &* `*`'
* & &` *&'
` &` &*
`*'* `*
Angle scraper chisel
50 1.97
335 13.1 3085 0349 00
50 1.97
335 13.2
3085 0350 00
Moil point chisel
22 0.86 22 0.86
335 13.1 3085 0223 00 560 15.7 3085 0223 01
22 0.86
340 13.4
3085 0249 00
Shank rod for roughing head
–
180
7.1 3085 0257 00
–
195
7.7
3085 0254 00
Roughing head for shank rod (tungsten carbide)
39 1.53
–
–
3085 0255 00
39 1.53
–
–
3085 0255 00
Roughing head for shank rod
40 1.57
–
–
3085 0253 00
40 1.57
–
–
3085 0253 00
–
–
Percussive Tools
Q & # # & # @
^$
K
%
A
B
L# ;?) !! |>[*} ISO & '
@ ;?) !! |>[*} ISO & '
]
!!
!!
Chisel blank
23 23
0.91 0.91
200 560
7.9 22.0
3085 0150 00
3085 0140 00 3085 0140 01
Flat chisel
23
0.91
225
8.9
3085 0225 00
3085 0224 00
232 Percussive Tools
$$ !!
$ Width ]
!!
!!
Flat chisel
Tungsten carbide Through hardened steel Tungsten carbide Tungsten carbide Tungsten carbide Through hardened steel
10 10 10 10 20 20
0.39 0.39 0.39 0.39 0.79 0.79
120 4.7 120 4.7 200 7.9 300 11.8 120 4.7 120 4.9
3085 0321 00 3085 0325 00 3085 0321 01 3085 0321 02 3085 0345 00 3085 0346 00
Wide chisel
Tungsten carbide Through hardened steel
35 35
1.38 1.38
120 120
3085 0322 00 3085 0327 00
4.7 4.7
& '
Percussive Tools
^$
Length
Percussive Tools 233
# L` ^ !
!#! ` ! @!#! $# ` ^ Atlas Copco's top-of-the-line riveting systems are designed to minimize the riveter’s exposure to vibration, while maintaining high tool performance. The RRH recoilless
vibrations. The same air dampening technique is used in RBB bucking bars. It raises individual productivity and boosts output in your plant.
The Atlas Copco riveting system includes vibration-damped hammers RRH and bucking bars RBB – as well as conventional riveting hammers RRN. The vibration-damped riveting hammers – RRH – are available in different sizes. Each size is available in “Trigger start” and “Push to start” models. The conventional riveting hammer – RRN – is available in one size: RRN11P. The number of blows and the power are critical factors which determine the strength of a riveted joint. A few power
and form a head when upsetting the rivet. The impact force is critical to some extent when working with aluminum alloys, as too many blows can embrittle the metal. In terms of capacity, the tools overlap. The selection guide below helps you to + plication of riveting. The vibration-damped bucking bars RBB are available in two versions – the simple spring damped – SP type and the air servo assisted SA type.
Selection Guide
'! @ L` ] ! $ ^
Percussive Tools
!! !a
RRN11 RRH04 RRH06 RRH08 RRH10 RRH12 RRH14
]# !!
2-5 2-5 4-7 5-8 5-9 8-11 11-13
3/32 - 3/16 3/32 - 3/16 5/32 - 1/4 3/16 - 5/16 3/16 - 3/8 5/16 - 7/16 7/16 - 1/2
_ #!
!!
!!
1-4 1-4 3-6 4-7 6-8 7-10 9-12
3/32 - 5/32 3/21 - 5/32 1/8 - 1/4 5/32 - 1/4 1/4 - 5/16 1/4 - 3/8 3/8 - 15/32
2-4 3-6 4-7 6-9 8-11
3/32 - 5/32 1/8 - 1/4 5/32 - 1/4 1/4 - 3/8 5/16 - 7/16
a
Hammer capacity depends on direct/indirect riveting as well as Panel density and stiffness.
b
Bucking bar capacity is dependent on dolly weight.
234 Percussive Tools
# ! #b
RBB04 RBB10 RBB10 RBB16 RBB16 RBB16
RBB10 RBB16 RBB16
Vibration-damped
L` !!
RRH is a unique series of riveting hammers incorporating completely revolutionary ergonomic advantages. ●
●
● ●
●
Versatile – RRH can easily cope with rivets in diameters up to 13 mm. : \ !$ ^ ! – The RRH vibration-damped riveting hammer, combined with the RBB vibrationdamped bucking bar, offer an unbeatable system for riveting. # $ # # – Support hand grip is vibration-damped. Now new models with trigger start for excellent handling. Pistol grip with rubber coating.
' !!
!!
!!
^ $
K
#!$ + !
!!
& '
With push start RRH04P-01 RRH04P-02 RRH04P-12 RRH06P RRH08P RRH10P RRH12P RRH14P
66 66 66 36 24 25 20 18
10.0 10.2 10.2 10.2 10.2 12.7 12.7 12.7
0.4 0.4 0.4 0.4 0.4 0.5 0.5 0.5
15 15 15 15 15 19 19 19
0.6 0.6 0.6 0.6 0.6 0.7 0.7 0.7
40 40 40 102 137 118 153 188
1.6 1.6 1.6 4.0 5.4 4.6 6.0 7.4
2.0 1.5 2.0 1.5 2.0 1.5 6.0 4.4 8.0 5.9 13.0 9.6 16.0 11.8 19.5 14.4
1.0 1.0 1.0 1.3 1.4 2.0 2.1 2.2
2.2 2.2 2.2 2.9 3.0 4.4 4.6 4.8
3.7 3.7 3.7 9.0 10.0 12.0 13.0 13.0
6 6 6 19 21 24 28 28
6.3 6.3 6.3 10.0 10.0 10.0 10.0 10.0
1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
8426 1111 07 8426 1111 15 8426 1111 25 8426 1111 04 8426 1111 09 8426 1110 20 8426 1110 47 8426 1110 80
66 36 24 25 20 18
10.2 10.2 10.2 12.7 12.7 12.7
0.4 0.4 0.4 0.5 0.5 0.5
15 15 15 19 19 19
0.6 0.6 0.6 0.7 0.7 0.7
40 102 137 118 153 188
1.6 4.0 5.4 4.6 6.0 7.4
2.0 1.5 6.0 4.4 8.0 5.9 13.0 9.6 16.0 11.8 19.5 14.4
1.0 1.3 1.4 2.0 2.1 2.2
2.2 2.9 3.0 4.4 4.6 4.8
3.7 9.0 10.0 12.0 13.0 13.0
6 19 21 24 28 28
6.3 10.0 10.0 10.0 10.0 10.0
1/4 3/8 3/8 3/8 3/8 3/8
1/4 1/4 1/4 1/4 1/4 1/4
8426 1111 27 8426 1111 66 8426 1111 68 8426 1110 70 8426 1110 72 8426 1110 81
With trigger start RRH04P TS-12 RRH06P TS RRH08P TS RRH10P TS RRH12P TS RRH14P TS
-02 means 10.2 mm short shank rivet set.
-01 means 10 mm short shank rivet set.
-12 means 10.2 mm stand shank rivet set.
Conventional Type
L` !!
RRN11P-01 RRN11P-02
' !!
66 66
10.0 0.4 10.2 0.4
-01 means 10 mm short shank rivet set.
!!
15 15
0.6 0.6
!!
^ $
K
40 40
2.0 2.0
1.2 1.2
1.6 1.6
1.5 1.5
2.6 2.6
#!$ + !
3.4 3.4
7.2 7.2
!!
& '
6.3 1/4 6.3 1/4
1/8 1/8
8426 1101 05 8426 1101 13
-02 means 10.2 mm short shank rivet set.
Percussive Tools 235
Percussive Tools
For riveting in confined spaces we recommend our RRN11 riveting hammer. ● RRN11 – is the smallest riveting hammer available on the market, with unique accessibility. ● # – The RRN11 has a builtin adjustment knob with which you can set the power for different rivet materials and sizes. ● – The trigger is easily operated and provides excellent control.
Accessories
Riveting Hammers
Dimensions
LL RRH04-01 RRH04-02 RRH04-12 RRH06 RRH08P RRH10P RRH12P RRH14P RRN RRN11P
% !!
!!
!!
160 160 175 225 244 264 299 334
147 147 147 147 147 150 150 150
23 23 23 24 24 27 27 27
100
170
23
RRN
RRH
Accessories Included ( LL ! Flush set Open spring retainer
For RRN11P Blank rivet set > L ; Q
Optional Accessories L` LL LL' !! ^$
RRH04P-01 RRN11P-01
(–01)
!!
10.0 spec
R1.5
(# & '
`
& '
3085 0347 00
3006 0983 00
3085 0352 00
3085 0353 00
3085 0324 00
3085 0022 00
3085 0323 00
3085 0021 00
10.0 17.5
RRH04P-02 RRN11P-02
(–02)
10.2 spec
R1.5
10.2 17.5
RRH04P-12 RRH06P RRH08P
(–12)
10.2 std 10.2 std 10.2 std
ISO
10.2
Percussive Tools
R13 29.5
RRH10P RRH12P RRH14P
12.7 std 12.7 std 12.7 std
RRH04P-12 RRH06P RRH08P
10.2 std
RRH04P-12 RRH06P RRH08P
10.2 std
236 Percussive Tools
12.7 R19 28
Mandrel blank Ø13
3085 0212 00 175
Ø13
3085 0212 02 200
Vibration-damped
#
Q + vibration-damped bucking bars together with vibration-damped riveting hammers. ● \ # – RBB10SA and RBB16SA feature a self-adjusting damping system which requires a compressed air supply. RBB04SP, RBB10SP and RBB16SP use a spring as damping element and consequently do not require an air supply. ● (@ZL ! ted with several different interchangeable dolly configurations via a quick # ;# ! ity. ● !$ $ – Mini bucking bars RBB04SP are ideal for work in confined spaces. The large mass types -04, -05 will in most applications set the rivet faster than the smaller models.
K
] !
#!$
!!
+
!
& '
1.3 1.1 1.9 1.7
2.9 2.4 4.2 3.7
48 48 48 48
2.0 2.0 2.0 2.0
0.5 – 0.5 –
1.1 – 1.1 –
8426 9101 77 8426 9101 74 8426 9101 78 8426 9101 76
0.8 1.3 1.4 1.1
1.8 2.9 3.1 2.5
46 46 46 46
1.8 1.8 1.8 1.8
– – – –
– – – –
8426 9101 10 8426 9101 13 8426 9101 14 8426 9101 15
K ^ a RBB10SA RBB10SP RBB16SA RBB16SP
# RBB04SP-01 RBB04SP-04 RBB04SP-05 RBB04SP-06 a
Dimensions – SP-04
43 30
40
– SP-0
40
40
26
;>+;[ ! Plastic cover
– SP-05
40
40
RBB04 SP-01
40
\!
40
Accessories Included
Standard dolly assy (3085 0335 93).
Ø 46
88
Optional Accessories
3520 0317 00 3520 0315 00 3520 0318 00 3520 0316 00
Percussive Tools
3085 0365 03 3085 0365 04 3085 0365 05
126
Rod 5 mm Rod 50 mm Rod 100 mm ` RBB10SA RBB10SP RBB16SA RBB16SP
& ' 126
]
15o
Dimensions in mm ]! L ;>+;[
% !!
!!
!!
RBB10SA/SP RBB16SA/SP
165 200
49 49
140 198
Percussive Tools 237
Bucking Bars
Accessories
Optional Accessories ] L ;> L ;[ !
a
K
]^ ^$
& ' With rod !!
A B C D E F G H J
0.37 0.25 0.36 0.43 0.35 0.57 1.00 0.62 0.62
0.8 0.55 0.8 0.9 0.8 1.3 2.2 1.4 1.4
3085 0335 93a 3085 0363 93 3085 0364 93 3085 0337 93 3085 0339 93 3085 0336 93 3085 0338 93 3085 0340 93 3085 0341 93
K
0.47 0.35 0.46 0.53 0.45 0.67 1.10 0.72 0.72
& ' With rod > !!
K
& ' With rod ;>> !!
1.0 0.8 1.0 1.2 1.0 1.5 2.4 1.6 1.6
3085 0335 94 3085 0363 94 3085 0364 94 3085 0337 94 3085 0339 94 3085 0336 94 3085 0338 94 3085 0340 94 3085 0341 94
0.67 0.55 0.66 0.73 0.65 0.87 1.30 0.92 0.92
1.5 1.3 1.5 1.6 1.5 1.9 2.9 2.0 2.0
3085 0335 95 3085 0363 95 3085 0364 95 3085 0337 95 3085 0339 95 3085 0336 95 3085 0338 95 3085 0340 95 3085 0341 95
Standard dolly assy.
J Y J
+ J
Ø16.0 u5
]'&'% ]LK'j `
5 3085 0365 03
50
3085 0365 04
Ø16.0 JS7
100
D
50
45 22.5
20
G 50
60
25
50
15 30
A
3085 0365 05
15 30
15o
20 50 10
15
40 20
20
H
65
E
30 15
30 46
25
15
B 25
25
12.5 25
35
40
F
20
20
J
25 12.5
35 15 30
15 30
25
15 30
C
40
40
25 12.5
94
65
60
Percussive Tools
12
10 20
15
13
238 Percussive Tools
Drills
Contents
Page
Introduction ........................................ 240 Pistol grip drills .................................. 242 Straight drills ...................................... 246 Angle drills ......................................... 248 Modular drills ..................................... 252 Micro stop drills.................................. 254 Tappers .............................................. 256 Screw-feed drills ................................ 258 Power feed drills ................................ 259
Introduction – Drills
Reliable, productive and comfortable to work with The handheld drills in Atlas Copco’s wide range are of the highest quality and built to provide consistent reliability and performance in a wide range of applications. Their advanced ergonomic designs make your job easier, safer and
K
in 1901, Atlas Copco has demonstrated a genuine understanding of customer needs. Our drills have evolved to meet changing customer demands over the years. Whatever the job, Atlas Copco has a drill to match your exact requirements. Reliable When you pick up an Atlas Copco drill, +
over and over again.
Powerfully productive Despite their compact designs, our drills consistently deliver all the power you need. Their high power-to-weight ratio ensures maximum material removal in the shortest possible time.
Drills
Ergonomic Thanks to 50 years of focusing on er J
tably in your hand. Grips are anatomically shaped to keep your arm and wrist straight, reducing the risk of injury during long-term use. The light weight and perfect balance of each drill enables you to guide it smoothly and easily. Low noise and vibration levels make the tools comfortable to work with all day long.
240 Drills
Durable, low maintenance The rugged, lubrication-free designs of our drills can withstand the toughest industrial situations and go on working day in, day out. Maintenance requirements are low. Quality throughout the tools’ lifecycle Atlas Copco stands for quality, from the manufacture of critical drill components, through production and sales, to service and support throughout the tools’ long life-cycle.
Drills
LBB 16 features
LBB 16S features Wing design
Chuck guard Prevents damage and gives good support
# $ material for insulation and good grip
Better grip = allows two different grips and higher feed force
Long lever as standard, safety lever as accessory Rigid aluminum housing
Soft grip: Comfortable temperature, not too cool Good grip, no risk of slipping
Chuck guard
Adjustable air exhaust
Correct angle: Keyed chuck as standard and self tightening chuck as accessory
Reduce wrist load Sensitive trigger
Higher feed force = higher productivity
Good throttling capability = precise and high quality holes
Reduce injuries
" # $ syndrome
A suspension yoke is included and attached here
End stops at both ends of the handle High performance vane motor
Trim valve for adjusting the rpm
Adjustable air exhaust, 360° = prevents cool air from affecting the operator
Selection Guide
should be chosen on the basis of the material in the workpiece and the diameter of the hole.
In the selection guide, you will find proposals for suitable free speeds for selection of the correct tool.
Please use the information below as a guide only. Many variables contribute to application.
1 1 2 2 3 3 4 4 5 5 6 6
1 1 2 2 3 3 4 4 5 5 6 6 7 7 8
1 1 2 2 3 3 3 4 4 5 5 6 6 6 7 7 8 8 9 9 9 10
1 1 2 2 3 3 3 4 4 5 5 5 6 6
1 1 1 2 2 2 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8
1 1 1 1 2 2 2 3 3 3 3 4 4 4 5 5
1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 5 5 5 5 6 6 6 6 7 7 7 7 8 8
1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6
1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6
26000
1 1 2 2 3 3 4 4 5 5 6 7 7 8
23000
1 1 2 2 3 4 4 5 6 6 7 7 8
20000
1 1 2 3 3 4 5 5 6
6500
1 1 2 3 4 4 5 6 7 7 8 9 9 10
6400
1 2 3 3 4 5 6 7 8 8 9 10
6000
1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16
5500
1 2 3 4 5 6 7 8 10
4500
1 2 4 5 6 7 9 10
3800
3000
1 3 4 5 7 8 9
3700
2900
2 3 5 6 8 10
3300
Wood and board
2600
Aluminum and bronze
2400
Composite
Drill dimension in mm
Hard plastics
2200
Mild steel
1900
2 4 6 8 10
1700
2 5 7 9 11
1500
3 5 8 11 13
1300
3 6 10 13
1200
800
5 4 11 8 12 16
1000
700
Cast iron
600
Alloy Steel
500
Titanium
400
Material
1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2
Remember that, if the speed is too low the cycle time increases.
Drills 241
Drills
a
300
rpm Cutting speeda m/min 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150
Pistol Grip Drills
LBB
Regardless of which model you choose, you'll get a product with superior ergonomics and productivity. ●
Quiet – Very low noise level.
●
Comfortable grip – For high precision. Two-hand grip available – Gives even ;# + Lubrication-free – For clean working environment and operator comfort.
●
●
Model
Free speed r/min
Weight Chuck capacity with chuck mm kg lb
Air consumption at free speed l/s
Hose size
cfm
mm
in
Air inlet thread BSP
Power W hp
Without chuck With chuck Ordering No.
Model
Ordering No.
Non-reversible drills with air supply through handle LBB16 EP-003 b LBB16 EP-005 b LBB16 EP-010 LBB16 EP-024 a LBB16 EP-033 a LBB16 EP-045 a LBB16 EP-060 a LBB16 EP-200 a LBB16 EPX-005 b LBB16 EPX-010 b LBB16 EPX-024 a LBB16 EPX-033 a LBB16 EPX-045 a LBB16 EPX-060 a LBB16 EPX-200 a LBB26 EPX-003 b LBB26 EPX-005 b LBB26 EPX-007 b LBB26 EPX-013ab LBB26 EPX-019 a LBB26 EPX-026 a LBB26 EPX-033 a LBB26 EPX-045 a LBB26 EPX-060 a LBB36 H005 b LBB36 H007 b LBB36 H013 a LBB36 H026 a LBB36 H033 a LBB36 H060 a LBB36 H200 a LBB37 H006 LBB37 H015 LBB37 H037 LBB37 H065 LBB37 H230 LBB45 H004 b LBB45 H006 b LBB45 H017 b
300 500 1000 2400 3300 4500 6000 20000 500 1000 2400 3300 4500 6000 20000 300 500 700 1300 1900 2600 3300 4500 6000 500 700 1300 2600 3300 6000 20000 600 1500 3700 6500 23000 400 600 1700
10 10 10 6.5 6.5 6.5 6.5 6.5 13 10 6.5 6.5 6.5 6.5 6.5 13 13 13 10 10 8 8 8 8 – 13 10 10 10 6.5 6.5 13 10 10 6.5 6.5 16 16 16
0.7 0.7 0.7 0.6 0.6 0.6 0.6 0.6 0.7 0.7 0.6 0.6 0.6 0.6 0.6 0.82 0.82 0.82 0.79 0.79 0.79 0.69 0.69 0.69 1.2 1.6 1.5 1.2 1.2 1.2 1.0 1.2 1.5 1.2 1.2 1.0 4.3 4.3 4.2
1.5 1.5 1.5 1.2 1.2 1.2 1.2 1.2 1.5 1.5 1.2 1.2 1.2 1.2 1.2 1.8 1.8 1.8 1.7 1.7 1.7 1.5 1.5 1.5 3.3 3.5 3.3 2.5 2.5 2.5 2.2 2.5 3.3 2.5 2.5 2.2 9.3 9.3 9.3
8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 9.5 9.5 9.5 9.5 9.5 9.5 9.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 16.5 16.5 16.5 16.5 16.5 16.5 16.5 20.5 20.5 20.5 20.5 20.5 10.0 10.0 10.0
17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 20.0 20 20.0 20.0 20.0 20.0 20 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 34.9 34.9 34.9 34.9 34.9 34.9 34.9 44.0 44.0 44.0 44.0 44.0 21.0 21.0 21.0
6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10 10 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/4 1/4 1/4
290 290 290 290 290 290 290 290 340 340 340 340 340 340 340 500 500 500 500 500 500 500 500 500 700 700 700 700 700 700 700 820 820 820 820 820 700 700 700
0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.1 1.1 1.1 1.1 1.1 0.9 0.9 0.9
8421 0108 01 8421 0108 06 8421 0108 10 8421 0108 20 8421 0108 30 8421 0108 40 8421 0108 50 8421 0108 60 8421 0108 08 8421 0108 12 8421 0108 22 8421 0108 32 8421 0108 42 8421 0108 52 8421 0108 82 8421 0500 00 8421 0500 02 8421 0500 04 8421 0500 06 8421 0500 24 8421 0500 08 8421 0500 10 8421 0500 12 8421 0500 14 – 8421 0408 07 8421 0408 15 8421 0408 33 8421 0408 41 8421 0408 49 8421 0408 55 8421 0608 06 8421 0608 05 8421 0608 13 8421 0608 11 8421 0608 03 8421 0501 16 8421 0501 24 8421 0501 32
003-U 005-U 010-U 024-U 033-U 045-U 060-U 200-U 005-U 010-U 024-U 033-U 045-U 060-U 200-U 003-U 005-U 007-U 013-U 019-U 026-U 033-U 045-U 060-U -H005U -H007U -H013U -H026U -H033U -H060U -H200U -H006U -H015U -H037U -H065U -H230U – -H006U –
8421 0108 02 8421 0108 07 8421 0108 11 8421 0108 21 8421 0108 31 8421 0108 41 8421 0108 51 8421 0108 61 8421 0108 09 8421 0108 03 8421 0108 23 8421 0108 33 8421 0108 43 8421 0108 53 8421 0108 63 8421 0500 01 8421 0500 03 8421 0500 05 8421 0500 07 8421 0500 25 8421 0500 09 8421 0500 11 8421 0500 13 8421 0500 15 8421 0408 03 8421 0408 05 8421 0408 13 8421 0408 31 8421 0408 39 8421 0408 47 8421 0408 53 8421 0608 14 8421 0608 15 8421 0608 16 8421 0608 17 8421 0608 18 – 8421 0501 40 –
13 13 10 8
0.82 0.82 0.79 0.79
1.8 1.8 1.7 1.7
14.5 14.5 14.5 14.5
31.8 31.8 31.8 31.8
10 10 10 10
3/8 3/8 3/8 3/8
1/4 1/4 1/4 1/4
500 500 500 500
0.7 0.7 0.7 0.7
8421 0500 22 8421 0500 21 8421 0500 20 8421 0500 19
– – – –
– – – –
Drills
_ ! LBB26 EPX005-ATEX 500 LBB26 EPX007-ATEX 700 LBB26 EPX013-ATEX1300 LBB26 EPX026-ATEX2600 a b
Including chuck guard. Including support handle.
242 Drills
Pistol Grip Drills
Acessories
Dimensions LBB EP/EPX/H Model
L mm
H mm
C mm
D mm
E mm
LBB16 EP/EPX-200 LBB16 EP/EPX-060 LBB16 EP/EPX-045 LBB16 EP/EPX-033 LBB16 EP/EPX-024 LBB16 EP/EPX-010 LBB16 EP/EPX-005 LBB16 EP-003 LBB26 EPX-060 LBB26 EPX-045 LBB26 EPX-033 LBB26 EPX-026 LBB26 EPX-019 LBB26 EPX-013 LBB26 EPX-007 LBB26 EPX-005 LBB26 EPX-003 LBB36 H200 LBB36 H060 LBB36 H033 LBB36 H026 LBB36 H013 LBB36 H007 LBB36 H005 LBB37 H230 LBB37 H065 LBB37 H037 LBB37 H015 LBB37 H006 LBB45 H006 LBB45 H017 LBB45 H004
177 177 177 177 177 190 190 190 180 180 180 180 196 196 196 196 196 217 217 217 217 256 256 256 217 217 217 256 256 360 360 360
131 131 131 131 131 131 131 131 147 147 147 147 147 147 147 147 147 157 157 157 157 157 157 157 157 157 157 157 157 185 185 185
16.5 16.5 16.5 16.5 16.5 16.5 16.5 16.5 21 21 21 21 21 21 21 21 21 23 23 23 23 23 23 23 23 23 23 23 23 33 33 33
31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 39 39 39 39 39 39 39 39 39 41.5 41.5 41.5 41.5 41.5 41.5 41.5 41.5 41.5 41.5 41.5 41.5 60 60 60
13.8 13.8 13.8 13.8 13.8 27.0 27.0 27.0 16.5 16.5 16.5 16.5 64.0 64.0 64.0 16.5 16.5 16.5 64.0 64.0 113 113 113
Accessories Included Chuck, chuck key, hose nipple. LBB16 and -36/37 with suspension yoke and with chuck guard where possible. LBB16 and -36/37 have a 3/8" -24 UNF spindle thread.
LBB36 H005 and LBB37 H006 have a 1/2" -20 UNF thread. LBB45 has a JT3 taper mount.
Optional Accessories Quick chucks Mount
3/8-24UNF 3/8-24UNF 3/8-24UNF 3/8-24UNF
Chuck dia mm
Chuck capacity mm
Ordering No.
34 34 36 36
0.0- 6.5 0.0- 8.0 0.0-10.0 2.0-13.0
4021 0400 00 4021 0401 00 4021 0402 00 4021 0403 00
Quick chuck
For model
Ordering No.
LBB16 LBB26 LBB36/37 LBB45
4110 1355 92 4110 1355 95 4110 1355 82 4110 1355 84
Drills
Support handles
Support handle
Drills 243
Accessories
Pistol Grip Drills
Optional Accessories
Collet chuck and collets Capacity Designation
mm
Collet
3 6 8
in
Ordering No.
5/16 1/8 5/32 3/16 1/4
4150 0081 00 4150 0075 00 4150 0074 00 4150 0082 00 4150 0648 00 4150 0649 00 4150 0076 00 4110 0844 90 4150 0760 00
Collet holder Collet nut
Collet chuck and collets
Flex connect For model
Ordering No.
LBB16
4110 1601 80
Flex connect
Spot suction attachment For model
Hose size in
Spot suction kita Ordering No.
Hose kit Ordering No.
LBB16 LBB26 LBB36/37
1 1/4 1 1/4 1 1/4
4110 1715 80 4110 1715 84 4110 1716 80
4112 1227 00 4112 1227 00 4112 1227 00
Spot suction attachment
a
Spare part, nose piece kit, Ordering No. 4110 1700 90. Other standard sizes of front nozzle available.
Power feed arm for extra feed force – LBB36 H005 and LBB37 H006 Ordering No.
Drills
Adapter piece (SR295), lever arm (SR201), chain (SR202) and No. 2 Morse socket (SR206) Two extension pieces (SR204-1 and SR204-2), 370 and 750 mm long No. 2 Morse socket
4110 1416 80 4110 1417 80 4110 1416 01
Power feed arm
244 Drills
Pistol Grip Drills
Accessories
Chuck guards For model
Max chuck dia mm
Ordering No.
30 36 30 36 36
4110 1619 04 4110 1728 02 4110 1728 03 4110 1415 00 4110 1415 00
LBB16 a LBB26 LBB26 LBB36 b LBB37 b a
& * ` b L *
Chuck guard
Key chucks Ordering No.
Mount
1/2-20UNF 3/8-24UNF 3/8-24UNF 3/8-24UNF 3/8-24UNF JT3
Body diameter mm
Chuck capacity mm
Chuck (key incl)
Key only
Key designation
43 30 30 36 46 59
2.0-13.0 0.0- 6.5 0.5- 8.0 2.0-10.0 2.0-13.0 3.0-16.0
4021 0289 01 4021 0283 00 4021 0495 00 4021 0416 00 4021 0289 00 4021 0423 00
4021 0465 00 4021 0293 00 4021 0293 00 4021 0449 00 4021 0465 00 4021 0301 00
S2 S1 S1 S8 S2 S3
Key chuck Optional accessories – LBB45 Designation
Ordering No.
Feed screw No. 2 Morse socket
4110 0976 80 4130 1080 00
Productivity Kits
@
!
#$
%#
& '
6 l/s 6 l/s
Cablair 6 mm Cablair 6 mm
ErgoQIC 08 ErgoQIC 08
Yes No
8202 0850 10 8202 0850 19
6 l/s
Cablair 6 mm
ErgoQIC 08
Yes
8202 0850 06
9 l/s 9 l/s
Cablair 8 mm Cablair 8 mm
ErgoQIC 08 ErgoQIC 08
Yes No
8202 0850 00 8202 0850 01
16 l/s
Cablair 10 mm
ErgoQIC 08
Yes
8202 0850 07
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 02
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 11
For small drills with 1/8" BSP air inlet MIDI Optimizer F/RD EQ08-C06-1/8 MIDI Optimizer F/R EQ08-C06-1/8
For small drills with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C06
For drills with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C08 MIDI Optimizer F/R EQ08-C08
For drills with 3/8" BSP air inlet MIDI Optimizer F/RD EQ08-C10
For drills with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-C13
For drills with 1/4" BSP air inlet MIDI Optimizer F/RD EQ10-C13-1/4
Service Kits 4081 0271 90 4081 2028 90 4081 0035 90 4081 0194 90 4081 0139 90
Drills
LBB16 LBB26 LGB/LBV34 LBB36/37 LBB45
Drills 245
Straight Drills
LBB
Atlas Copco straight drills are primarily intended for vertical drilling operations and for drilling in cramped spaces. ● Quiet – Very low noise level. ● Very high power to weight ratio. ● Adjustable exhaust –The exhaust air is directed away from the operator. ● Lubrication-free – LBB16 drills are lubrication-free for clean working environment and operator comfort.
Model
Free speeda r/min
Weight
Air consumption at free speed
Chuck capacity mm
kg
lb
l/s
cfm
mm
6.5 6.5 6.5 6.5 8 10 10
0.55 0.55 0.55 0.55 0.60 0.70 0.70
1.1 1.1 1.1 1.1 1.2 1.5 1.5
8.0 8.0 8.0 8.0 8.0 8.0 8.0
17 17 17 17 17 17 17
6.3 6.3 6.3 6.3 6.3 6.3 6.3
in
Air inlet thread BSP
W
1/4 1/4 1/4 1/4 1/4 1/4 1/4
1/4 1/4 1/4 1/4 1/4 1/4 1/4
350 350 350 350 350 350 350
Hose size
Power
Without chuck
hp
With chuck Ordering No.
Model
Ordering No.
0.47 0.47 0.47 0.47 0.47 0.47 0.47
8421 0210 00 8421 0210 01 8421 0210 02 8421 0210 03 8421 0210 04 8421 0210 05 8421 0210 06
S260-U S064-U S045-U S038-U S029-U S022-U S012-U
8421 0210 10 8421 0210 11 8421 0210 12 8421 0210 13 8421 0210 14 8421 0210 15 8421 0210 16
Drills with rear exhaust LBB16 S260 LBB16 S064 LBB16 S045 LBB16 S038 LBB16 S029 LBB16 S022 LBB16 S012 a
26000 6400 4500 3800 2900 2200 1200
The free speed can be reduced to 50% of the maximum speed using the trim valve.
Dimensions
Model
Drills
LBB16 S260 LBB16 S064 LBB16 S045 LBB16 S038 LBB16 S029 LBB16 S022 LBB16 S012
246 Drills
L
H
A
196 196 196 196 196 219 219
39 39 39 39 39 39 39
146 146 146 146 146 159 159
Straight Drills
Accessories
Accessories Included Chuck, chuck key Suspension yoke and chuck guard
Optional Accessories Key chucks Ordering No.
Mount
Body diameter mm
Chuck capacity mm
Chuck (key incl)
Key only
Key designation
43 30 30 36 46 59
2.0-13.0 0.0- 6.5 0.5- 8.0 2.0-10.0 2.0-13.0 3.0-16.0
4021 0289 01 4021 0283 00 4021 0495 00 4021 0416 00 4021 0289 00 4021 0423 00
4021 0465 00 4021 0293 00 4021 0293 00 4021 0449 00 4021 0465 00 4021 0301 00
S2 S1 S1 S8 S2 S3
1/2-20UNF 3/8-24UNF 3/8-24UNF 3/8-24UNF 3/8-24UNF JT3
Key chuck
Quick chucks Mount
Chuck dia mm
Chuck capacity mm
Ordering No.
34 34 36 36
0.0- 6.5 0.0- 8.0 0.0-10.0 2.0-13.0
4021 0400 00 4021 0401 00 4021 0402 00 4021 0403 00
3/8-24UNF 3/8-24UNF 3/8-24UNF 3/8-24UNF
Quick chuck
Collet chuck and collets Capacity Designation
mm
Collet
3 6 8
Collet holder Collet nut
in
Ordering No.
5/16 1/8 5/32 3/16 1/4
4150 0081 00 4150 0075 00 4150 0074 00 4150 0082 00 4150 0648 00 4150 0649 00 4150 0076 00 4110 0844 90 4150 0760 00
Collet chuck and collets
Push button set For model
Ordering No.
LBB16S
Push button set
4110 1679 90
Safety lever For model
Ordering No.
LBB16S
4110 1787 80
Safety lever
LBB16
Drills
Service Kits 4081 0438 90
Drills 247
Angle Drills ● ●
●
●
●
● ●
LBV
Quiet – Very low noise level. Low air consumption – Good operating economy. Side exhaust – The air can be directed to suit the operator. Rear exhaust – The air is piped away through a pliant hose. Lubrication-free – For clean working environment and operator comfort. Collet chuck or threaded spindle. Multiple lever options.
Model
Collet or chuck capacity mm
Free speed r/min
Setting range rpm
2900 3200 3200 3200 3200 3000
– 1500-3200 1500-3200 1500-3200 1500-3200 –
5 5 5
3200 3200
1500-3200 1500-3200
5
2900 3200 3200 3200 3200 4500 4500 5500 5500 5500 3000 3000 3000 3000 4500 4500
– 1500-3200 1500-3200 1500-3200 1500-3200 3200-4500 3200-4500 4500-5500 4500-5500 4500-5500 – – – – – –
5 5 5
3200 3200
1500-3200 1500-3200
5
200-500 200-500 500-1000 500-1000 800-1800 800-1800 1500-3200 1500-3200 1500-3200 3200-4500 – – – –
6.6
Weight
Air consumption Hose at free speed dimension
Air inlet thread
Power
kg
lb
l/s
cfm
mm
in
BSP
W
hp
Ordering No.
0.5 0.5 0.45 0.5 0.45 1.0
1.1 1.1 1.0 1.1 1.0 2.2
4.0 8.7 8.7 8.7 8.7 17.0
8.5 18.4 18.4 18.4 18.4 36.0
5.0 6.3 6.3 6.3 6.3 10.0
1/8 1/4 1/4 1/4 1/4 3/8
1/8 1/4 1/4 1/4 1/4 1/4
110 300 300 300 300 510
0.16 0.4 0.4 0.4 0.4 0.73
8421 0108 70 8421 0110 05 8421 0110 04 8421 0110 07 8421 0110 06 8421 0414 70
0.5 0.5
1.1 1.1
8.7 8.7
18.4 18.4
6.3 6.3
1/4 1/4
1/4 1/4
300 300
0.4 0.4
8421 0110 59 8421 0110 60
0.5 0.5 0.45 0.5 0.45 0.5 0.5 0.5 0.5 0.45 1.0 0.9 1.0 0.9 1.0 0.9
1.1 1.1 1.0 1.1 1.0 1.1 1.1 1.1 1.1 1.0 2.2 2.0 2.2 2.0 2.2 2.0
4.0 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 17.0 17.0 17.0 17.0 17.0 17.0
8.5 18.4 18.4 18.4 18.4 18.4 18.4 18.4 18.4 18.4 36.0 36.0 36.0 36.0 36.0 36.0
5.0 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 10.0 10.0 10.0 10.0 10.0 10.0
1/8 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8
1/8 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
110 300 300 300 300 300 300 300 300 300 510 510 510 510 510 510
0.16 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.73 0.73 0.73 0.73 0.73 0.73
8421 0109 79 8421 0110 00 8421 0110 01 8421 0110 03 8421 0110 02 8421 0110 20 8421 0110 21 8421 0110 23 8421 0110 24 8421 0110 58 8421 0414 60 8421 0414 61 8421 0414 64 8421 0414 65 8421 0414 62 8421 0414 63
0.5 0.5
1.1 1.1
8.7 8.7
18.4 18.4
6.3 6.3
1/4 1/4
1/4 1/4
300 300
0.4 0.4
8421 0110 64 8421 0110 68
0.6 0.6 0.6 0.6 0.55 0.55 0.55 0.55 0.45 0.55 1.0 1.0 1.0 1.0
1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 2.2 2.2 2.2 2.2
8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 17.0 17.0 17.0 17.0
18.4 18.4 18.4 18.4 18.4 18.4 18.4 18.4 18.4 18.4 36.0 36.0 36.0 36.0
6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 10.0 10.0 10.0 10.0
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
300 300 300 300 300 300 300 300 300 300 510 510 510 510
0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.73 0.73 0.73 0.73
8421 0110 11 8421 0110 12 8421 0110 16 8421 0110 17 8421 0110 18 8421 0110 19 8421 0110 09 8421 0110 10 8421 0110 39 8421 0110 38 8421 0414 50 8421 0414 51 8421 0414 52 8421 0414 53
30o angle head LBV11 S027-S30 LBV16 032-30 LBV16 032-S30 LBV16 032-32 LBV16 032-S32 LBV36 S030-30 e
c c
5
45o angle head LBV16 032-45 LBV16 032-46
c
90o angle head LBV11 S025-S90 LBV16 032-90 LBV16 032-S90 LBV16 032-92 LBV16 032-S92 LBV16 045-90 LBV16 045-92 LBV16 055-90 LBV16 055-92 LBV16 055-S92 LBV36 S030-90 e LBV36 S030-S90 e LBV36 S030-92 e LBV36 S030-S92 e LBV36 S045-90 e LBV36 S045-S90 e
c c
5 c
5 c c
5 5 c c
5 5
360o angle head LBV16 032-90Z LBV16 032-92Z
c
Drills
90o angle head – large angle head LBV16 005-91 LBV16 005-93 LBV16 010-91 LBV16 010-93 LBV16 018-91 LBV16 018-93 LBV16 032-91 LBV16 032-93 LBV16 032-S93 LBV16 045-91 LBV36 S030-91 e LBV36 S060-91 e LBV36 S030-93 e LBV36 S060-93 e
248 Drills
500 500 1000 1000 1800 1800 3200 3200 3200 4500 3000 6000 3000 6000
c
6.6 c
6.6 c
6.6 c c
6.6 6.6 6.6 c c
LBV
Angle Drills
Free speed r/min
Model
Collet or chuck capacity mm
Setting range rpm
Weight
Air consumption Hose at free speed dimension
Air inlet thread
Power
kg
lb
l/s
cfm
mm
in
BSP
W
hp
Ordering No.
6.5 a 13 a 10 a 6.5 a
0.8 2.1 2.0 1.5
1.7 4.6 4.4 3.3
8.7 7.5 7.5 7.5
18.4 15.9 15.9 15.9
6.3 10.0 10.0 10.0
1/4 3/8 3/8 3/8
1/4 1/4 1/4 1/4
110 400 400 400
0.4 0.6 0.6 0.6
8421 0110 22 8421 0309 04 8421 0309 12 8421 0309 46
c
1.1 1.1 1.1 1.1
2.4 2.4 2.4 2.4
22 22 22 22
46 46 46 46
10.0 10.0 10.0 10.0
3/8 3/8 3/8 3/8
3/8 3/8 3/8 3/8
820 820 820 820
1.1 1.1 1.1 1.1
8421 0414 54 8421 0414 55 8421 0414 56 8421 0414 57
90o angle head – Key chuck models LBV16 018-11 LBV34 S005 b LBV34 S010 b LBV34 S040 b
1800 500 1000 4000
800-1800 – – –
90o angle head – heavy-duty LBV37 030 LBV37 055 LBV37 HD030 LBV37 HD055 a b
3000 5500 3000 5500
– – – –
Spindle thread, male 3/8"-24 UNF. Side exhaust.
c d d c
Internal thread 1/4"-28. Internal thread 5/16". e Short lever as standard. d
Dimensions 143 ( - 30 ) 103 ( - S30 )
30-type
98
90Z-type
9 39
Collet capacity up to 5 mm, standard 3 mm 143 ( - 32 )
32-type
103( - S32 )
34,5
9
Collet capacity up to 5 mm, standard 3 mm 98
92Z-type
9 39
Internal thread 1/4"-28 Internal thread 1/4"-28
9
111 ( - 90 )
31 110
71 ( - S90 )
90-type
91-type 41
30
9
Collet capacity up to 5 mm, standard 3 mm
10
111 ( - 91 )
Collet capacity up to 6.6 mm, standard 6 mm 110
71 ( - S91 )
92-type
10
Drills
30
36
93-type
Internal thread 1/4"-28
Internal thread 1/4"-28
Drills 249
Accessories
Angle Drills
Dimensions LBV11, -16, -36 30 o
Drilling capacity Angle head mm Model
LBV11 S027-S30 LBV11 S025-S90 LBV16 032-S30 LBV16 032-30 LBV16 032-S32 LBV16 032-32 LBV16 032-90 LBV16 032-S90 LBV16 032-S92 LBV16 032-92 LBV16 032-90Z LBV16 032-91 LBV16 032-93 LBV16 005-91 LBV16 005-93 LBV16 010-91 LBV16 010-93 LBV16 018-91 LBV16 018-93 LBV34 S040 LBV34 S010 LBV34 S005 LBV36 S030-91 LBV36 S060-91 LBV36 S030-93 LBV36 S060-93 LBV36 S030-30 LBV36 S045-30 LBV36 S030-90 LBV36 S030-S90 LBV36 S045-90 LBV36 S045-S90 LBV36 S030-92 LBV36 S030-S92 LBV37 030 LBV37 055 LBV37 HD030 LBV37 HD055
A
B
C
L
H
59 44 103 143 103 143 111 71 71 111 145 110 110 110 110 110 110 110 110 92 92 92 92 92 92 92 122 122 112 72 112 72 112 72 55 55 55 55
25 30 25 25 25 25 30 30 30 30 48 39 36 39 36 39 36 39 36 97 114 120 41 41 36 36 26 26 30 30 30 30 30 30 39 39 39 39
18 18 17 17 17 17 17 17 17 17 17 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 23 23 23 23
224 204 241 281 241 281 248 209 209 249 283 248 248 248 248 248 248 248 248 255 290 290 252 252 252 252 281 281 272 232 272 232 272 232 262 262 262 262
30 30 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43
LBV11, -16, -36 90 o
LBV16, -25 360 o
A
LBV34 90 o B
LBV37 90 o
Accessories Included Key wrenches Collet or chuck with key 3 mm collet (5.0 collet capacity head) 6 mm collet (6.6 collet capacity head)
Optional Accessories Safety levers Ordering No.
LBV16 LBV36/37
4110 1787 80 4150 1594 97
Drills
For model
Safety lever
250 Drills
C
Angle Drills
Accessories
Push button set For model
Ordering No.
LBV16
4110 1679 90
Push button set Short levers For model
Ordering No.
LBV16
4210 2306 04
Short lever Collets for 5.0 mm capacity head LBV11, LBV16 – (-30, -90, -90Z) and LBV36 (-30, -90)
1.0 1.5 1.8 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 3.1 3.2 3.3
4110 0438 01 4110 0438 02 4110 0438 28 4110 0438 03 4110 0438 29 4110 0438 04 4110 0438 30 4110 0438 05 4110 0438 06 4110 0438 07 4110 0438 31 4110 0438 32 4110 0438 08 4110 0438 09 4110 0438 10 4110 0438 11 4110 0438 12
3.4 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5.0
4110 0438 33 4110 0438 13 4110 0438 24 4110 0438 34 4110 0438 14 4110 0438 35 4110 0438 15 4110 0438 25 4110 0438 26 4110 0438 36 4110 0438 37 4110 0438 16 4110 0438 38 4110 0438 39 4110 0438 18 4110 0438 40 4110 0438 27
Capacity in
Ordering No.
1/16 3/32 1/8 5/32 3/16
4110 0438 19 4110 0438 20 4110 0438 21 4110 0438 22 4110 0438 23
Collets for 5.0 mm (Thread BSF 9/32 -40) BSF 9/32-40 Ø 6.2 Ø 4.8 15o
1.5 4 8.5 10.5
Ordering No.
15o
Collets for 6.6 mm capacity head LBV16 (-91) and LBV36 (-91) Ordering No.
1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
4110 1411 01 4110 1411 02 4110 1411 03 4110 1411 04 4110 1411 05 4110 1411 06 4110 1411 07 4110 1411 08 4110 1411 09 4110 1411 10 4110 1411 11 4110 1411 12 4110 1411 13
4.2 4.4 4.6 4.8 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6
4110 1411 14 4110 1411 15 4110 1411 16 4110 1411 17 4110 1411 18 4110 1411 19 4110 1411 20 4110 1411 21 4110 1411 22 4110 1411 23 4110 1411 24 4110 1411 25 4110 1411 26
Collets for 6.6 mm ØD
15o
9
Capacity mm
1.2
Ordering No.
1.8
Capacity mm
Ø0
1.5
Capacity mm
7.3
Ordering No.
0.3
Capacity mm
Collet nut 4110 1410 00, to be ordered separately.
Ø 6.4 Ø 7.9 Ø 10.2
Service Kits 4081 0322 90 4081 0005 90 4081 0272 90 4081 0035 90 4081 0263 90 4081 0251 90 4081 0251 90
Drills
LBV16 LBV24 LBV25 LGB/LBV34 LBV36 (30, 90/92) LBV36 (91/93) LBV37
Drills 251
Modular Drills
LBV16M
The LBV16M is designed with the operator in focus. A lightweight tool with a powerful air motor combined with interchangeable angle heads equals excellent flexibility in any handheld drilling operation. Swap to a new head in a matter of seconds with the easy-to-use quick change mechanism. With the LBV16M you are always ready to take on any job in ever changing drilling applications. ● Quick change system – Easy-to-use and robust quick change design for high durability. ● Indexable head – The head can be positioned in any direction for maximum accessibility. ● High power lubrication free motor – No more oil aerosols, for a safer and cleaner working environment.
Model
Free speed a rpm
Motor speed b
500 1000 1800 3200 4500 5500
600 1200 2100 3600 5100 6200
LBV16M 032/045/055
LBV16M 005/010/018
Weight kg
l/s
cfm
mm
in
Air inlet thread BSP
8.7 8.7 8.7 8.7 8.7 8.7
18.4 18.4 18.4 18.4 18.4 18.4
6.3 6.3 6.3 6.3 6.3 6.3
1/4 1/4 1/4 1/4 1/4 1/4
1/4 1/4 1/4 1/4 1/4 1/4
Air consumption
lb
Hose size
Ordering No.
8421 0120 60 8421 0120 50 8421 0120 40 8421 0120 00 8421 0120 10 8421 0120 30
Motor units LBV16M 005 LBV16M 010 LBV16M 018 LBV16M 032 LBV16M 045 LBV16M 055 a b
0.57 1.25 0.57 1.25 0.57 1.25 0.45 1 0.45 1 0.45 1
The free speed is given when used with a 90° angle head. Multiply this value with the Speed ratio to get the free speed of each angle head.
Model
Weight
Angle head
kg
lb
Collet capacity
Thread in
Speed ratio
Ordering No.
0.17 0.17 0.17 0.17 0.17
0.36 0.36 0.36 0.36 0.36
5.0 5.0 5.0 5.0 6.6
-
14:16 14:15 14:15 7:9 14:16
8421 0121 00 8421 0121 10 8421 0121 20 8421 0121 30 8421 0121 05
LBV16M AH90/92
0.17 0.17 0.17 0.17 0.17
0.36 0.36 0.36 0.36 0.36
-
1/4''-28 1/4''-28 1/4''-28 1/4''-28 1/4''-28
14:16 14:15 14:15 7:9 14:16
8421 0121 01 8421 0121 11 8421 0121 21 8421 0121 31 8421 0121 06
LBV16M AH45/46
0.11
0.25
-
3/8''-24
1:1
8421 0121 40
Angle heads with collet LBV16M AH90 LBV16M AH45 LBV16M AH30 LBV16M AH90Z LBV16M AH91
90° 45° 30° 360° 90°
Angle head with internal thread LBV16M AH92 LBV16M AH46 LBV16M AH32 LBV16M AH92Z LBV16M AH93
90° 45° 30° 360° 90°
Straight head for chuck LBV16M AHS
Straight
LBV16M AH30/32
Drills
LBV16M AH90Z/92Z
LBV16M AHS
252 Drills
Modular Drills
Accessories
Optional Accessories Safety levers For model
Ordering No.
LBV16M
4110 1787 80
Safety lever
Push button set For model
Ordering No.
LBV16M
4110 1679 90
Push button set
Short levers For model
Ordering No.
LBV16M
4210 2306 04
Short lever Collets for 5.0 mm capacity angle head LBV16M AH-(-30, -45, -90, -90Z)
4110 0438 33 4110 0438 13 4110 0438 24 4110 0438 34 4110 0438 14 4110 0438 35 4110 0438 15 4110 0438 25 4110 0438 26 4110 0438 36 4110 0438 37 4110 0438 16 4110 0438 38 4110 0438 39 4110 0438 18 4110 0438 40 4110 0438 27
Ordering No.
1/16 3/32 1/8 5/32 3/16
4110 0438 19 4110 0438 20 4110 0438 21 4110 0438 22 4110 0438 23
15o Ø0
Collets for 5.0 mm (Thread BSF 9/32 -40)
Collets for 6.6 mm capacity angle head LBV16M AH91
4110 1411 14 4110 1411 15 4110 1411 16 4110 1411 17 4110 1411 18 4110 1411 19 4110 1411 20 4110 1411 21 4110 1411 22 4110 1411 23 4110 1411 24 4110 1411 25 4110 1411 26
Collet nut 4110 1410 00, to be ordered separately.
15o
9
Ordering No.
4.2 4.4 4.6 4.8 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6
1.5
Ordering No.
4110 1411 01 4110 1411 02 4110 1411 03 4110 1411 04 4110 1411 05 4110 1411 06 4110 1411 07 4110 1411 08 4110 1411 09 4110 1411 10 4110 1411 11 4110 1411 12 4110 1411 13
1.2
1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
ØD
Capacity mm
1.8
Capacity mm
Ø 6.4 Ø 7.9 Ø 10.2
Collets for 6.6 mm
Drills
Ordering No.
3.4 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5.0
BSF 9/32-40 Ø 6.2 Ø 4.8 15o
1.5 4 8.5 10.5
Ordering No.
4110 0438 01 4110 0438 02 4110 0438 28 4110 0438 03 4110 0438 29 4110 0438 04 4110 0438 30 4110 0438 05 4110 0438 06 4110 0438 07 4110 0438 31 4110 0438 32 4110 0438 08 4110 0438 09 4110 0438 10 4110 0438 11 4110 0438 12
Capacity in
7.3
1.0 1.5 1.8 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 3.1 3.2 3.3
Capacity mm
0.3
Capacity mm
Service Kits LBV16M
4081 0322 90
Drills 253
Micro Stop Drills
LBS
The Atlas Copco LBS36 drill is equipped with an integrated micro stop. It is designed for the aerospace industry where the focus is on high-precision drilling, reaming and countersinking. ● Accurate – The integrated micro stop function makes the LBS36 unique for high-precision drilling of rivet holes and other fasteners. Minimized spindle run-out is achieved by eliminating standard drill chuck. ● Ergonomic handle design – The integrated micro stop function makes the tool shorter and lighter in weight. ● Flexible – Can be used for drilling, reaming, countersinking and, in certain applications, a combined operation using a form bit. ● Dust extraction – Equipped with a specially designed spot suction system for working in composite materials. ● Lubrication-free – For clean working environment and operator comfort.
Setting range
Model
Free speed r/min
Spindle thread in/mm
Stroke mm
in
mm
LBS36 H033-40 LBS36 H013-40
3300 1300
1/4"-28 1/4"-28
40 40
1.6 1.6
6 6
Hose size
in
kg
lb
mm
in
l/s
1/4 1/4
1.2 1.5
2.6 3.3
10 10
3/8 3/8
16.5 16.5
Dimensions
L mm
H mm
C mm
LBS36 H033-40 LBS36 H013-40
281 314
157 157
21 21
Drills
Model
254 Drills
Air consumption
Weight
+
cfm
Air inlet thread BSP
Ordering No.
34.9 34.9
3/8 3/8
8421 0220 80 8421 0220 90
Micro Stop Drills
Accessories
Accessories Included Hose nipple 2x2 mm Allen wrenches
Optional Accessories
Designation
Plain base, dia 24 mm Plain base for nylon ring (attached with thread M35x1) Separate nylon ring for above base, outer dia 40 mm, thread M35x1 Plain base, dia 14.5 mm Tripod, nylon supported Spot suction attachment for drilling in composite, to be used in combination with plain base, dia 24 mm
Attachment
Ordering No.
Fig 1
M 20x1
4110 1521 00
Fig 2
M 20x1
4110 1522 00
Fig 3 Fig 4 Fig 5
M 20x1 M 20x1 Dia 22 mm
4110 1523 00 4110 1520 00 4110 1524 00
4110 1529 90
M20x1 Ø22
Ø29 42
30
24
3
Ø40
19 24
Fig 1
Fig 3 M20x1
M20x1
2
Ø51
M35x1
Fig 2
6.5
22
28
21
Fig 4
Ø12.5 Ø14.5
Fig 5
Service Kits LBS
4081 0005 90
Drills
27
Ø64
Drills 255
Tappers
LGB
Atlas Copco tappers are designed for tapping and thread-cleaning operations a tap chuck as standard. ● Comfortable and effective – The ergonomically designed handle gives a comfortable grip and maximum performance. ● Higher productivity – Double speed when you withdraw the machine. ● Low noise level – Rear-directed exhaust gives a lower noise level. ● Lubrication-free – For a clean working environment and operator comfort. ● Quick change system – Upgrade your old tool, or order a new one with this system. Various tap holders can be used to change a broken tap or to change to a different tap size. ● Lower cost – The efficient air motor, together with interchangeable components from our standard drills, cut your costs.
Free speed
Model
Forward r/min
Tapping capacity mm
Reverse r/min
Weight kg
lb
Hose dimension mm
in
Air inlet thread BSP
Air consumption l/s
cfm
Without chuck With chuck Ordering No.
Model
Ordering No.
Pistol-grip tappers with air supply through handle LGB34 H007 LGB34 H007Q a LGB36 H007Q a
700 700 700
1400 1400 1400
10 10 12
1.8 4.0 1.8 4.0 2.0 4.4
10.0 3/8 10.0 3/8 10.0 3/8
1/4 1/4 3/8
7.5 15.9 7.5 15.9 16.5 34.9
8421 0311 66 8421 0311 76 8421 0411 00
-U – –
8421 0311 68 – –
700
1400
10
1.8 4.0
10.0 3/8
1/4
7.5 15.9
8421 0311 72
-U
8421 0311 74
Straight tappers LGB34 S007 a
Quick change system. Taper: Jacob 1
Dimensions L mm
H mm
C mm
LGB34 H007 LGB34 S007 LGB36 H007
300 293 335
156 43 157
20 21 20
Drills
Model
256 Drills
Tappers
Accessories
Accessories Included Non Quick change system LGB34 Chuck complete with collet 6.4-10 mm
4021 0469 00
Quick change system Chuck plus one tap holder with collet for M6 shank Ø 6.3 mm.
Optional Accessories
Collets for non Quick change system Model
LGB34
Capacity mm
Ordering No.
3.5- 6.5 4.5- 8.0 6.4-10.0
4021 0337 00 4021 0336 00 4021 0456 00
Collets for Quick change system
Collets for tap size mm
Shank dia mm
Ordering No.
M2.2/M2.5 M3 M3.5 M4
2.8 3.15 3.5 4.0
4021 0414 01 4021 0414 02 4021 0414 03 4021 0414 04
M4.5 M5 M5.5 M6 M6 (DIN)
4.5 5.0 5.6 6.4 6.0
4021 0414 05 4021 0414 06 4021 0414 07 4021 0414 08 4021 0414 13
M7 M8/M11 M9/M12 M10
7.1 8.0 9.0 10.0
4021 0414 09 4021 0414 10 4021 0414 11 4021 0414 12
Completing existing equipment with Quick change system Accessories
Quick change chuck Tap holder
Length mm
Ordering No.
47 58
4021 0406 90 4021 0408 00
Service Kits 4081 0035 90 4081 0194 90
Drills
LGB34 LGB36
Drills 257
Screw-feed Drills
RAB
Atlas Copco screw-feed drills are ideal for heavy-duty drilling operations requiring high feed forces. They can also be used for reaming and tube-rolling. ● Reliable – Simple, reliable design. ● Constant speed – The speed governor keeps the drilling speed constant and reduces air consumption as power is reduced. ● Safer – The safety catch prevents accidental starting. The throttle is also self-closing.
Model
RAB9 RAB12
Forward
Reverse
0.85 kW (1.14 hp) 0.55 kW (0.74 hp) 1.5 kW (2.0 hp) 1.1 kW (1.5 hp)
Capacity
Model
RAB9 VR003 RAB9 VR006 RAB12 L150 RAB12 L250 RAB12 L450
Free speed r/min
300 600 140 240 475
Drill- Ream- Tapping ing ing mm mm mm
23 23 51 51 32
23 23 40 40 32
16 12 32 30 24
Morse Length taper feed No. mm
2 2 4 4 3
75 75 90 90 90
mm
in
kg
lb
mm
in
l/s
cfm
Distance centre to side mm
265 265 385 385 340
10.4 10.4 15.2 13.2 13.4
9.5 9.5 14.9 14.9 12.9
20.9 20.9 32.8 32.8 28.4
13 13 16 16 16
1/2 1/2 5/8 5/8 5/8
22 23 30 33 32
47 49 64 70 68
40 40 50 50 50
Height
Weight
Hose dimension
Air consumption max output
Air inlet thread BSP
Ordering No.
1/2 1/2 1/2 1/2 1/2
8421 5109 37 8421 5109 45 8421 5112 08 8421 5112 16 8421 5112 24
Accessories Included Hose nipple
Optional Accessories
Square drive adapter Morse taper No.
Square drive in
Ordering No.
3 4
1 1
4021 0394 00 4021 0395 00
Drills
Square drive adapter
258 Drills
Introduction – Positive Feed Drills
Portable drilling precision for the aerospace industry
PFD1500 – a useful, versatile drill PFD1500 is a Positive Feed Drill in Right # drilling critical and close tolerance holes
+ L +
# # + + _ Q
+
+ as titanium, CFRP, aluminum and inconel.
Spindle guard Air logic with cover Feed cassette
Angle head Motor valve Air motor Removable cover
Range gear Split gear
Spindle Tool nose
Drills
More automation in your drilling operations In most traditional industries, close tolerance holes can be successfully drilled with a CNC machine. However, because # + L
L range of hole sizes, the critically close tolerances required of those holes and the variety of materials used in the aero +
be available with a broad range of cutter As a rule of thumb Positive Feed Drills are used for holes larger than 4.8 mm / `&
+ versatile than CNC machinery but still
Q ual drills. Due to the torques generated when drilling large holes, it is not ergo Q
this size manually.
Drills 259
Positive Feed Drills ●
●
●
●
●
●
●
●
PFD
Governed air motor for consistent + reduces cycle time. Double needle bearings for both feedand drive gears ensures outstanding service life. The modular concept allows quick set The overload clutch ensures safe operation. The small angle head radius allows the tool to be used also in the most cramped locations around the airplane. The integrated air logic controls the tool from one easily accessible button set. Low air consumption reduces cost for energy. The rapid advance option reduces cycle time.
PFD1500RA
PFD1500RA-R
Designation
Ordering No.
Base tool without rapid advance PFD1500RA-100 PFD1500RA-140 PFD1500RA-180 PFD1500RA-200 PFD1500RA-270 PFD1500RA-360 PFD1500RA-400 PFD1500RA-530 PFD1500RA-670 PFD1500RA-700 PFD1500RA-900 PFD1500RA-1200 PFD1500RA-1330 PFD1500RA-1770 PFD1500RA-2360
8440 1500 00 8440 1500 01 8440 1500 02 8440 1500 03 8440 1500 04 8440 1500 05 8440 1500 06 8440 1500 07 8440 1500 08 8440 1500 09 8440 1500 10 8440 1500 11 8440 1500 12 8440 1500 13 8440 1500 14
Base tool with rapid advance PFD1500RA-38-R PFD1500RA-50-R PFD1500RA-67-R PFD1500RA-100-R PFD1500RA-140-R PFD1500RA-180-R PFD1500RA-200-R PFD1500RA-270-R PFD1500RA-360-R PFD1500RA-400-R PFD1500RA-530-R PFD1500RA-670-R PFD1500RA-700-R PFD1500RA-900-R
Drills
NOTE: Base tool needs to be combined with accessories shown on separate page.
260 Drills
8440 1500 33 8440 1500 34 8440 1500 35 8440 1500 36 8440 1500 37 8440 1500 38 8440 1500 39 8440 1500 40 8440 1500 41 8440 1500 42 8440 1500 43 8440 1500 44 8440 1500 45 8440 1500 46
PFD
Positive Feed Drills
Complete system Base tool Feed cassette Spindle Spindle guard Tool nose
Item 1-6 Item 7 Item 8 Item 9 Item 11
9d 7
5
L
9
1 2 3 4
6
10 11c
8 11
11b
8a
Tool noses (Item 11, b, c) For bushing
Spindle guard (Item 9, d) Thread to tool (c)
Thread to bushing (b) Ordering No.
For cutter up to 3/4'' 5 8 12 3.25 5 8 12 3.75 5 8 12 8 12
22000 22000 22000 23000 23000 23000 23000 24000 24000 24000 24000 25000 25000
Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1''-14
Internal 1''-14 Internal 1''-14 Internal 1''-14 Internal 1 1/4''-12 Internal 1 1/4''-12 Internal 1 1/4''-12 Internal 1 1/4''-12 Internal 1 1/2''-12 Internal 1 1/2''-12 Internal 1 1/2''-12 Internal 1 1/2''-12 Internal 2''-16 Internal 2''-16
4141 0261 90 4141 0261 91 4141 0261 92 4141 0251 93 4141 0251 90 4141 0251 91 4141 0251 92 4141 0245 93 4141 0245 92 4141 0245 90 4141 0245 91 4141 0257 90 4141 0257 91
External 1 9/16''-20 thread External 1 9/16''-20 thread External 1 9/16''-20 thread External 1 9/16''-20 thread External 1 9/16''-20 thread
Internal 1 1/2''-12 Internal 1 1/2''-12 Internal 1 1/2''-12 Internal 2''-16 Internal 2''-16
4141 0312 90 4141 0312 91 4141 0312 92 4141 0313 90 4141 0313 91
For cutter up to 1 1/4'' 5IN-1-1-2-E 5IN-1-1-2-E 5IN-1-1-2-E 8IN-2-E 12IN-2-E
24000 24000 24000 25000 25000
Spindles (Item 8, a) Length in
7.5IN-3-8 10IN-3-8 12IN-3-8 14IN-3-8 16IN-3-8 7.5IN-9-16 9IN-9-16 10IN-9-16 12IN-9-16 14IN-9-16 16IN-9-16 7.5IN-5-8 9IN-5-8 10IN-5-8 12IN-5-8 14IN-5-8 16IN-5-8
7.5 9.8 11.8 13.8 15.7 7.5 8.8 9.8 11.8 13.8 15.7 7.5 8.8 9.8 11.8 13.8 15.7
Stroke in mm
2.7 5.2 7.2 9.2 11.2 2.7 4.2 5.2 7.2 9,2 11.2 2.7 4.2 5.2 7.2 9,2 11.2
69 132 183 234 284 69 107 132 183 234 284 69 107 132 183 234 284
Thread (a)
Ordering No.
3/8''-24 3/8''-24 3/8''-24 3/8''-24 3/8''-24 9/16''-18 9/16''-18 9/16''-18 9/16''-18 9/16''-18 9/16''-18 5/8''-18 5/8''-18 5/8''-18 5/8''-18 5/8''-18 5/8''-18
4141 0256 94 4141 0256 90 4141 0256 91 4141 0256 92 4141 0256 93 4141 0004 94 4141 0004 95 4141 0004 90 4141 0004 91 4141 0004 92 4141 0004 93 4141 0224 94 4141 0224 95 4141 0224 90 4141 0224 91 4141 0224 92 4141 0224 93
For spindle
Length (L1) in mm
Ordering No.
7.5IN 9.0IN 10IN 12IN 14IN 16IN
3.9 5.4 6.4 8.3 10.3 12.3
4141 0068 94 4141 0068 95 4141 0068 90 4141 0068 91 4141 0068 92 4141 0068 93
99 137 163 211 262 313
Thread to coolant coupling 1/8'' NPT (See illustration 9d)
Feed cassettes (Item 7) Primary feed IPR
0.001 0.002 0.003 0.004 0.006 0.008 0.010 0.013
Secondary feed IPR Ordering No.
0.016 0.015 0.014 0.013 0.010 0.008 0.006 0.004
4141 0034 91 4141 0034 92 4141 0034 93 4141 0034 94 4141 0034 95 4141 0034 96 4141 0034 97 4141 0034 98
Drills
Length in
Drills 261
Accessories
Positive Feed Drills
Product accessories Designation
Description
Indexer 1'', adds 1.6 in of length to the tool Indexer 1 9/16'', adds 1.6 in of length to the tool PFD1500 handle > Q L Motor valve with port
Indexer interface to tool nose: External 1''-20 thread Indexer interface to tool nose: Internal 1 9/16''-20 thread
Ordering No
Port for connecting an external onboard dispenser or other device
4141 0150 93 4141 0306 90 4141 0302 90 &&` 4141 0098 92
For nose with internal thread 2 1/4'' For nose with internal thread 1.825'' For nose with external thread 1 9/16'' To be used with 2 1/4'' internal thread tool noses with indexer 1 9/16'' Thread 1''-20
4141 0032 03 4141 0032 07 4141 0032 04 4141 0307 00 4141 0274 90
Nose adapter for internal nose thread 2 1/4'' for internal nose thread 1.825'' for external nose thead 1 9/16'' for 1 9/16'' external to 2 1/4'' extrenal Tool nose extension 1''
Range gear, rpm 38/50/67 100/140/180 200/270/360 400/530/700 670/900/1200 1330/1770/2360
4141 0043 95 4141 0043 92 4141 0043 90 4141 0043 94 4141 0043 93 4141 0043 91
Chuck system Collet chuck for DA100 collets Adapter 9/16'' to 3/8''
External 9/16''-18 thread For 3/8'' jaw chuck mount
4141 0282 90 4141 0254 00
DA100 collet 3/16'' 15/64'' 1/4'' 5/16'' 11/32'' 3/8'' 7/16'' 15/32'' 1/2'' 9/16'' 4.5 mm 5.5 mm 6.5 mm 7.0 mm 8.0 mm 9.5 mm
4141 0300 10 4141 0300 13 4141 0300 14 4141 0300 18 4141 0300 20 4141 0300 22 4141 0300 26 4141 0300 28 4141 0300 30 4141 0300 34 4141 0305 05 4141 0305 07 4141 0305 09 4141 0305 10 4141 0305 12 4141 0305 15
Vacuum device For nose
Bushing series
Ordering No.
22000 22000 22000 23000 23000 23000 24000 24000 24000 25000 25000
4141 0250 91 4141 0250 92 4141 0250 94 4141 0250 93 4141 0250 95 4141 0250 96 4141 0330 90 4141 0250 90 4141 0250 97 4141 0250 98 4141 0250 99
5 8 12 5 8 12 5 8 12 8 12
Vacuum device
Range gear
Vacuum device with tool nose
Handle
Drills
Service Kits Service kit for
Ordering No.
Feed cassette Spindle guard Head part 1 Head part 2 Head part 3 Range gear Motor Motor valve
4082 0037 90 4081 0460 90 4081 0452 90 4081 0453 90 4081 0455 90 4081 0458 90 4081 0457 90 4081 0456 90
NOTE: Please see the product information sheet (PI) available at http://servaidweb.atlascopco.com for a complete list of spare parts.
262 Drills
Automatic Drilling and Tapping Units
Contents
Page
Automatic drilling and tapping units ...................................... 265 Dimension sketches .......................... 268
Introduction – Automatic Drilling and Tapping Units
More mechanization in your drilling operations Simple and cost effective, Atlas Copco automatic drilling and tapping units cut costs by reducing machining time in ancillary equipment, or in highly automated special machines. Modular designs allow the units to be easily replaced, transferred to other machines, or combined to form new special-purpose machines.
Selection Guide LBL35
Dimensions in mm
Automatic Drilling and Tapping Units
Steel
Aluminum
054 3.0
030 5.0
014 8.0 (M4)
007 11.0 (M8)
5.0
7.0
10.0 (M5)
13.0 (M10)
LBL45 025
015
010
007
003
—
7.0
10.0
14.0 (M8)
20.0 (M12)
LBL25
10.0
14.0
16.0
22.0 (M12)
264 Automatic Drilling and Tapping Units
32.0 (M16)
220 1.2
049 3.2
022 5.0
011 8.0
2.0
5.0
6.5
10.0
Automatic Drilling and Tapping Units
LBL
These units are available in three sizes, LBL25, LBL35 and LBL45, each size Q ! tally up to 32 mm in aluminium. ! ferent chucks, twin heads for simultaneous drilling of two holes and attachments for chip removal and tapping. ● Highly dependable – LBL drilling and tapping units feature quick and precise clamping, making them highly dependable. ● Easy to build together – Several holes can be drilled in a single operation since several of these compact units can easily be built together. ● Low noise level – The units have a low noise level as the exhaust air is discharged through silencers inside the protective casing.
Capacity
Model
Aluminum mm
Feed force N
kW
LBL25E 220 LBL25E 049 LBL25E 022 LBL25E 011 LBL35E 007 LBL35E 014 LBL35E 030 LBL35E 054 LBL45E 003 LBL45E 007 LBL45E 010 LBL45E 015 LBL45E 025
1.2 3.2 5.0 8.0 11.0 c 8.0 a 5.0 3.0 20.0 e 14.0 c 10.0 7.0 -
2.0 5.0 6.5 10.0 13.0 d 10.0 b 7.0 5.0 32.0 f 22.0 d 16.0 14.0 10.0
350 350 350 350 1050 1050 1050 1050 2500 2500 2500 2500 2500
0.22 0.22 0.22 0.22 0.33 0.33 0.33 0.33 0.80 0.80 0.80 0.80 0.80
Recommended max tapping size: a M4
b
M5
c
M8
Air consumption
hp
Feed stroke mm
Free speed r/min
Weight kg lb
0.3 0.3 0.3 0.3 0.5 0.5 0.5 0.5 1.1 1.1 1.1 1.1 1.1
80 80 80 80 80 80 80 80 120 120 120 120 120
21000 4600 2100 1100 700 1400 3000 5400 320 700 1000 1500 2500
3 3 3 3 7 7 7 7 16 16 16 16 16
d
M10
e
M12
f
6.6 6.6 6.6 6.6 15.0 15.0 15.0 15.0 35.0 35.0 35.0 35.0 35.0
Max output l/s cfm
5.2 5.2 5.2 5.2 9.5 9.5 9.5 9.5 20.0 20.0 20.0 20.0 20.0
11 11 11 11 21 21 21 21 44 44 44 44 44
Free speed l/s cfm
5.8 5.8 5.8 5.8 10.6 10.6 10.6 10.6 9.0 9.0 9.0 9.0 9.0
12 12 12 12 22 22 22 22 19 19 19 19 19
Ordering No.
8421 9208 47 8421 9208 55 8421 9208 63 8421 9208 71 8421 9308 04 8421 9308 12 8421 9308 38 8421 9308 46 8421 9408 03 8421 9408 29 8421 9408 37 8421 9408 45 8421 9408 52
M16
Automatic Drilling and Tapping Units
Max output
Steel mm
Automatic Drilling and Tapping Units 265
Accessories
Automatic Drilling and Tapping Units
Optional Accessories LBL25 Designation
Hydraulic damper (feed stroke 65 mm) Key chuck (0-6.5 mm) Key chuck (2-10 mm)
Ordering No.
4130 1844 80 4021 0283 00 4021 0416 00
Hydraulic damper
LBL35 Designation
Ordering No.
Hydraulic damper (feed stroke 65 mm) Key chuck (2.0-13.0 mm) Sleeve chuck (2.0-9.5 mm) Twin spindle head, speed ratio 1:1, center to center adjustment range 12.7-63.5 mm
4130 1844 80 4021 0452 00 4021 0459 00 4130 1363 84
Key chuck
Other multiple heads on request Tapping unit, M2-M7 SPD3, Taper socket J33 Holder for tapping unit SPD3 Collet 2.5-5 mm Collet 5-6.3 mm
4130 1938 00 4130 1787 00 4021 0412 00 4021 0413 00
Tapping unit, M3-M12 SPD5, Tapping Socket J33 Holder for tapping unit SPD5 Collet 3.3-6.8 mm Collet 4.5-8.7 mm Collet 6-10 mm
4130 1939 00 4130 1860 00 4021 0337 00 4021 0336 00 4021 0456 00
Sleeve chuck
Morse taper socket LBL45
Automatic Drilling and Tapping Units
Designation
Hydraulic damper (feed stroke 110 mm) Key chuck (3.2-16.0 mm) Sleeve chuck (2.0-9.5 mm) No. 2 Morse taper socket No. 3 Morse taper socket Twin spindle head, speed ratio 1:1, center to center adjustment range 19-95 mm Other multiple heads on request Tapping unit, M15-M18 SPD7, Taper socket, J3 Holder for tapping unit SPD7 Collet 6-10 mm
Ordering No.
4130 1895 80 4021 0423 00 4021 0458 00 4130 1080 00 4130 1079 00 4130 1364 82
Tapping unit
4130 1940 00 4130 1773 00 4023 1059 00
Twin spindle head
266 Automatic Drilling and Tapping Units
Automatic Drilling and Tapping Units
Accessories
Optional Accessories
Programmed damping device Model
Ordering No.
LBL35, -45
4130 1961 80
To be used together with the hydraulic damper.
Programmed damping device
Collets for Sleeve chuck LBL35/45 Twin head LBL45 Size mm
Ordering No.
3.5 3.6 3.7 4.0 4.6 5.0 5.5 6.0 6.4 6.5 6.7 6.9 7.0 8.0 8.5 9.0 9.5
4130 1561 15 16 17 4130 1561 20 26 4130 1561 30 35 4130 1561 40 44 45 47 49 4130 1561 50 4130 1561 60 65 4130 1561 70 75
Collets for Twin head LBL35 Size mm
Ordering No.
2.1 3.2 4.0 5.0 5.1 6.2 6.5
4130 1367 11 4130 1367 22 4130 1367 30 4130 1367 40 4130 1367 41 4130 1367 52 4130 1367 55
Mountings 2
a
Ref. No.
Designation
LBL25, LBL35
LBL45
1
Base plate
4140 0077 80
4140 0081 80
2
Base plate
4140 0080 80
4140 0084 80
a
4140 0082 00 a 4140 0083 00 a
8
Locking bar
4140 0078 00
9
Locking bar
4140 0079 00 a
Two per unit.
1
Automatic Drilling and Tapping Units 267
Automatic Drilling and Tapping Units
Ordering No.
Accessories
Automatic Drilling and Tapping Units
Optional Accessories Tip mount Dimensions, mm Model
Max stroke
L
D
M
Ordering No.
LBL35 LBL45
73 110
159 215
60 80
M56x1.5L M56x1.5L
4140 0090 80 4140 0092 80
M
Drill guide (Screw mount) Dimensions, mm
a
Aa
B
C
D
E
F
G
H
I
8 10 12
M56x1.5L M56x1.5L M56x1.5L
60 60 60
39 39 39
25 25 25
6.2 6.2 6.2
– – –
– – –
– 4140 0044 08 – 4140 0044 10 – 4140 0044 12
Ordering No.
Dimensions mentioned under A refer to the outside diameter for drill guide bushings.
Drill guide (Bayonet mount) C
D
Dimensions, mm E F
G
H
I
Ordering No.
4 M56x 1.5L 60 18 M56x 1.5L 60
30 30
37 37
– –
40h8 40h8
6.2 6.2
4140 0058 04 4140 0058 18
Aa
a
B
– –
Dimensions mentioned under A refer to the outside diameter for drill guide bushings.
Drill guide (Bayonet mount)
a
Aa
B
C
D
Dimensions, mm E F
G
H
I
Ordering No.
–
–
56
36
15
67
40F8
–
4140 0059 80
6.5
G
Dimensions mentioned under A refer to the outside diameter for drill guide bushings.
Dimensions Dimension sketch – LBL25
5
Ø 45H10
20
121.5 50+0,02 5.5
Ø 37
20
M5
14.1 2.6 30.1
14H9 39 50
159.2 280
57.6
322
1/8" BSP 1/4" BSP
1/8" BSP
7 347
268 Automatic Drilling and Tapping Units
min. 50
8
8
Max stroke 80
Automatic Drilling and Tapping Units
137.5
M5
Ø 30
UNF 3/8" -24-2A
55
Automatic Drilling and Tapping Units
Dimensions
Dimension sketch – LBL35 63
Spanner 19
Spanner 20
Hydraulic damper
Ø 26
70
~82
M6 145 ±0.02 55 25 10 0
55H10 0
46
7
14 4 2.5
14H9 H 40 0 50
M M6
159.2 347.5
44
M M6
14
~188
Min. 50 23.6 mm
~5
SPD 3
~3
48
77 mm
SPD 5
39
43.6 mm
Ø 52.5
Ø 69 Ø 27
Sleeve chuck
18.6 mm
~124
~163
Dimension sketch – LBL45
7 mm
95
Hydraulic damper
~101 72.5
24 58.5
70±0.02 5.5
10
1/8" BSP
3.7
14H9 60 69
225 508
3/8" BSP
A-A
1/8" BSP
124
124 Max 95 Min 19 Ø 18.7
1/8" BSP
24
Min 70
247
84
64
200
26.8 mm Æ
83.5 mm
Ø 75.5 Ø 37
SPD 7
Sleeve chuck
43.6 mm
55
~5
35
35
185
7
30
Max stroke 120 Tapered mount kona JT3
Ø 75H10
Ø 65
Ø 59
M6
MK 2 ~146 MK 3 ~166
MK 2 ~117 MK 3 ~137
18.6 mm Æ 7 mm
Automatic Drilling and Tapping Units 269
Automatic Drilling and Tapping Units
12.5
82.8
82.8 Max 63.5
Max stroke 80 Tapered mount kona 33JT
M6
25 5
8
39 80
Dimensions
Automatic Drilling and Tapping Units
Dimension sketch – Mountings for LBL25E and -35E 3.8
80 100
Ø6.5 Ø12.5
100 80 40
6P9
9 M6
6H6
44.8
14 H9 58 ± 0.02 69
Ø6.5
58 ± 0.2 98
10
13 13 M6
42
Ø 120
61
40
80 100
5
Ø59.7H11
6
40
120
68
4
14 H9 58 ± 0.2 69
4
11
5.5
5.5
8
9 15
13 13 60
13 13 100
Ø59.7
10
Ø59.7
10 js10 21
14
10
Ø59.7H9
40
Ø6H6
3
10
10 js10 21
11
10
3
100
70 13 13
Ø6P9 Ø11
Ø6.5
Ø11
3.8
2
Ø6.5
1
85
Ø59.7H11
7
42
-01 = 500 -02 = 250
10
13 13
Ø59.7 70 100
500
Dimension sketch – Mountings for LBL45E
40
40
40
70 35 35 35
95
Ø14
6
100
70
2
30
15 js10 29
15 js10 15 js10 29 29
140
Ø6P9 140
98
Ø89.5
59
6H9
14
14
14 H9 80 ± 0.02 94.5
4
102±0.02 138
M6
54.7
14 H9 80 ± 0.02 94.5
5.5
5.5
M6
35
5
Ø89.5H11
59
-01 = 300 -02 = 600
-01 = 300 -02 = 600
270 Automatic Drilling and Tapping Units
80 100
+0.1 91-0
118
Ø 140 12
10
35
Ø89.5H11
6
Ø8.5
98
4
9
14
Automatic Drilling and Tapping Units
8
Ø89.5
Ø6P9 Ø8.5 35 35
Ø14
80
Ø14 Ø8.5 40
1
6
7 Ø 89.5 100
100
Air Line Accessories
Contents
Page
Introduction ........................................272 Product safety....................................273 Air preparation units ..........................274 Optimizer air tool oil ...........................281 Direct lubrication units .......................282 Quick couplings .................................284 Claw couplings ..................................308 Ball valves .........................................309 Swivel connectors..............................310 Fittings ............................................... 311 Blow protector....................................314 Hoses ................................................315 Spiral hoses .......................................320 Productivity kits..................................321 Pre-mounted hose kits.......................322 Hose reels .........................................323 Balancers...........................................327 Blow guns ..........................................330 Test equipment ..................................331 AIRnet................................................332
Introduction – Air Line Accessories
Ensure that your tools achieve their full potential
% & ( & (
&
*
Productivity By using Atlas Copco’s air line accessories you ensure that you have a correct air line installation for your tool. This will provide the correct air flow to the tool, ensuring that you benefit from its full potential power, and that you reach the correct torque in torque-controlled tools. By using the recommended accessories you will also minimize the service requirements of the tool. ^ ^ With a correct installation you will not only achieve the tool’s full potential power, you will also reduce energy costs. All Atlas Copco accessories are designed for minimum pressure drop, which ensures that the compressor is not “working overtime”.
Air Line Accessories
Safety All accessories are designed to meet the highest demands for a safe working environment. Atlas Copco has developed a wide range of safety couplings, balancers, blow protectors and hose reels to meet today's high standards in terms of workplace safety.
272 Air Line Accessories
Ergonomics Operator health and well-being are important factors. Atlas Copco accessories, such as torque arms, balancers, screw presenters and reaction bars, enable you
+ Lstations for your operators. Quality All Atlas Copco accessories are made of the highest quality materials for long production cycles and to withstand rough treatment. Choose Atlas Copco accessories and you will be sure of high quality products.
Product Safety All local safety regulations with respect to installation, operation and overhaul must always be followed. Please read the separate instructions regarding safety which are supplied with all products in order to improve your own safety! Ball valve zSwitch off the compressed air with the ball valve when you L & Open all ball valves gently in order to discover improperly Q *
z
Air preparation units zPlease check for solvents which change the structure of polycarbonatea bowls. These solvents make the polycarbonate brittle so it can break. Normally polycarbonate is not easy to break. If you need to use aggressive solvents, please contact us and we will help you choose the right equipment. zUse bowl guard. An easy way to eliminate this type of accident is to use a bowl guard on MINI and MIDI units. The MAXI unit has an aluminum bowl with a new, more chemical resistant plastic on the inside as standard. Check that the bowls are properly tightened and that all units with the ball valve. Quick safety couplings To increase the safety and reduce the risk of operator injuries we recommend you to always buy couplings with a safety function. Couplings with a safety function are disconnected in two stages in order to vent the coupling and minimize the risk of sudden component separation, which has the potential to cause operator injury.
Never open a quick coupling with a screwdriver in order to ventilate the air. Claw couplings z"Q+ &'` They are always open and must be used very carefully. To increase safety when using claw couplings, we recommend the claw LNH claw coupling with a lock nut. Clamps and connections zAvoid screwdrivers when tightening. Check that they are properly tightened. Avoid screwdrivers when tightening, they can easily slip and damage your hand. Use a wrench. If you need to use a screwdriver, mount the clamp in a vice. Hoses When mounting hoses on hose connections, use water and soap in order to make the hose slip on to the connection. Do not use oil. Water and soap will dry up. Remove leaking hoses. A small leakage can quickly become a large hole. Blow protector A dangerous situation can arise with a hose that is accidently blowing compressed air in an uncontrolled way, causing it to whip. Blow guns zUse the safety version. It eliminates the risk of air at high pressure coming into direct contact with skin. a
Polycarbonate has good chemical resistance to all solvents except chemicals containing acetone, benzol, glycerine, some hydraulic and synthetic oils, + Q disulphide, perchloroethylene, toluene, trichloroethylene, xylene (nitrocellulose,
Follow this order when working with claw couplings. How to open a claw coupling: 1 Close the ball valve.
5 Open the ball valve gently.
3 Release the claw coupling.
How to close a claw coupling: 4 Make sure that the two claw couplings are mounted together. Use claw couplings with lock nut {$ L fer locking.
Use of blow protector: 6 This dangerous situation can be avoided by using a blow protector. A BLOCK blow protector shuts ; Lsonal injuries is minimized. 7 We strongly recommend the use of blow protector BLOCK when using claw couplings. When a broken hose has been replaced and the compressed air is switched on again, the BLOCK is automatically reset.
Air Line Accessories 273
Air Line Accessories
2 Run the tool so the air ventilates out.
Introduction – Air Preparation Units
Get maximum productivity from your tools & (
+
% +
&
Filter – FIL Water and dirt in your compressed air system will cause extensive corrosion damage and wear.
Lubricator – DIM Atlas Copco oil lubricators ensure a long, efficient and trouble-free life for your pneumatic tools and components.
Productivity J cyclone system. Using centrifugal force, this separates out a high percentage of the heavier solid water particles, while entering your tool is kept to a minimum. This means longer working cycles for the tools and minimum service time.
Productivity The use of a lubricator will increase the power in vane motors by about 10-15%. ^ ^ With the use of a lubricator you will prolong the lifetime of a vane motor up to three times and the motor will work much
+
: ;:<=
Regulator – REG Atlas Copco regulators ensure optimal flow at the specific flow rates required by Atlas Copco tools, or any other pneumatic tools.
Air Line Accessories
^ ^ By installing a regulator you will ensure that there will not be any unnecessary consumption of compressed air. The regulators reduce a variable primary pressure to a practically constant secondary pressure with a minimum of pressure drop.
" ;">?
Productivity The regulator will optimize the performance of your tool, ensure torque accuracy and boost productivity.
= ;@<E
274 Air Line Accessories
MINI K – 1/4" BSP
Air Preparation Units
Air preparation unit MINI-K's main application is to prepare the air for pneumatic components. MINI-K units have a 1/4" BSP connection thread, a composite + bowls are made of polycarbonate. Working temperature J*J & Operating pressure Inlet pressure 0-10 bar Outlet pressure 0.5-8 bar 30 μm Pressure gauge 1/8" BSP
Model
Economical l/s
Maximum l/s
Bowl
Filter drainage
Max condensate Max oil $ ^ $ ^ K cm3 kg cm3
12
30
Polycarbonate
Manual
12
-
0.1
9092 0000 01
&
'
!
!
!
!
&&
'&
9
23
Polycarbonate
-
-
35
0.09
9092 0000 91
12
17
Polycarbonate
Manual
12
-
0.12
9092 0001 21
9
14
Polycarbonate
Manual
12
35
0.32
9092 0001 51
Ordering No.
Filters MINI FIL 08K-B
Regulators ?_$_>}[
Lubricators MINI DIM 08K
Filter/regulator MINI F/R 08K
Filter/regulator+lubricator MINI F/RD 08K
NOTE: ! : 8 bar inlet pressure, ` ' drop. @!#! : 10 bar inlet pressure, ` & drop.
Air Line Accessories
All separate units, mounting brackets, assembly kits and pressure gauges need to be ordered separately. MINI-K F/RD unit is delivered complete with mounting bracket, assembly kit and pressure gauge.
Air Line Accessories 275
Air Preparation Units
MINI K – 1/4" BSP
Air preparation unit MINI-B's main application is to prepare the air for pneumatic components and tools with low air consumption. MINI-B has a 1/4" BSP connection thread and the housing is made of diecast zinc. The bowls are made of polycarbonate or the unit has metal bowls in zinc. Working temperature J*J & Operating pressure _ !& Outlet pressure 0.5-8 bar 30 μm Pressure gauge 1/8" BSP
Model
Economical l/s
Maximum l/s
Bowl
Filter drainage
Max condensate Max oil $ ^ $ ^ K cm3 kg cm3
12 12 13
24 24 24
Polycarbonate Polycarbonate Metal
Semi/automatic Manual Manual
22 22 22
-
0.25 0.25 0.25
9093 0032 11 9093 0032 41 9093 0032 71
9 9 8
47.5 47.5 47.5
-
-
-
-
0.30 0.30 0.30
9093 0033 01 9093 0073 21 9093 0000 31
12 &'
23 '`
Polycarbonate ?
!
!
45 *
0.25 '*
9093 0033 31 ```&
9 9
38 38
Polycarbonate Polycarbonate
Semi/automatic Manual
22 22
-
0.35 0.35
9093 0033 91 9093 0034 21
9 9
14.8 14.8
Polycarbonate Polycarbonate
Semi/automatic Manual
22 22
45 45
0.75 0.75
9093 0034 51 9093 0034 81
&` &`
Y + Y +
?
'' ''
* *
* *
`'&& `'&
Ordering No.
Filters MINI FIL 08B-B MINI FIL 08B-C MINI FIL 08B-D
Regulators MINI REG 08B MINI REG 08B-LP MINI REG 08P
Lubricators MINI DIM 08B ?_$_@_?"!@
Filter/regulator MINI F/R 08B-B MINI F/R 08B-C
Filter/regulator+lubricator MINI F/RD 08B-B MINI F/RD 08B-C
Filter+regulator+lubricator
Air Line Accessories
?_$_K>@"!" ?_$_K>@"!J
NOTE: ! : 8 bar inlet pressure, ` ' drop. @!#! : 10 bar inlet pressure, ` & drop. All separate units, mounting brackets, assembly kits and pressure gauges need to be ordered separately. The MINI F/RD and FRD units are delivered complete with mounting bracket, assembly kit and pressure gauge.
' Air Line Accessories
MIDI Optimizer – 1/2" BSP
Air Preparation Units
The MIDI Optimizer is suitable for more than 90% of the Atlas Copco tool range and is the best choice for assembly tools, percussive tools, drills, nibblers and grinders up to Turbo. The MIDI Optimizer has a 1/2" BSP connection thread and a housing and bowl of high-tech polymer. The bowl has a highly chemical resistant polypropylene insert and the bowl is directly screwed to the housing for easy handling. MIDI Optimizer self-regulating nanolubricator
+; and ensures that the right amount of oil
; This minimizes the lubrication needed. The nano oil mist, with a particle size of 200 nm, can be transported by the air stream up to 40 m. This means there is no oil in the hose and direct lubrication is not necessary. The lubricator can be
}Y!Q adjusted for use with impulse tools.
Working temperature !JJ & 'JJ & NOTE: For dry compressed air, ice formation must be avoided.
Operating pressure _ !& Outlet pressure 0.5-8 bar YQ *!&
Model
30 μm Pressure gauge 1/4" BSP Included in F/RD and FRD units
Economical l/s
Maximum l/s
Bowl
Filter drainage
Max condensate Max oil $ ^ $ ^ K cm3 kg cm3
! !
&& &&
Y + Y +
?
! !
` `
`'&& `'&'
! -
97 97
! -
! -
! -
! -
0.35 `* 0.35
9093 0021 05 `'& 9093 0021 30
31 31
120 120
Polymer, plastic insert Polymer, plastic insert
-
-
90 90
0.3 0.3
9093 0021 10 9093 0021 33
! ! ! !
Y + Y + Y + Y +
? ?
! ! ! !
* * * *
`'&&' `'&&` `'&`& `'&`'
`& `& `& `&
** ** ** **
Y + Y + Y + Y +
? ?
& & & &
`'&& `'&& `'&`* `'&`
`& `&
** **
Y + Y +
?
&& &&
`'&' `'&'*
Ordering No.
Filters ?_@_ K_{ ?_@_ K_{?
Regulators MIDI Optimizer REG ?_@_ >}[{Y MIDI Optimizer REG HP
Lubricators MIDI Optimizer DIM MIDI Optimizer DIM EP
Filter/regulator ?_@_ K> ?_@_ K>? ?_@_ K>? Y ?_@_ K>Y
?_@_ K>@ ?_@_ K>@? ?_@_ K>@}Y ?_@_ K>@? }Y
Filter+regulator+lubricator ?_@_ K>@ ?_@_ K>@?
NOTE: ! : 8 bar inlet pressure, ` ' drop. @!#! : 10 bar inlet pressure, ` &
All separate units, mounting brackets, assembly kits and pressure gauges need to be ordered separately. The MIDI Optimizer F/RD and FRD units are delivered complete with mounting bracket, assembly kit and pressure gauge.
EP A M/S HP LP
For pulse tools, lubricator adjusted for impulsing tools Automatic Manual/semi automatic High pressure regulator Lockable regulator
Air Line Accessories 277
Air Line Accessories
Filter/regulator+lubricator
Air Preparation Units
MIDI Optimizer – 3/4" BSP
The MIDI Optimizer is suitable for more than 90% of the Atlas Copco tool range and is the best choice for assembly tools, percussive tools, drills, nibblers and grinders up to Turbo. The MIDI Optimizer has a 3/4" BSP connection thread and a housing and bowl of high-tech polymer. The bowl has a highly chemical resistant polypropylene insert and the bowl is directly screwed to the housing for easy handling. MIDI Optimizer self-regulating nanolubricator
+; and ensures that the right amount of oil
; This minimizes the lubrication needed. The nano oil mist, with a particle size of 200 nm, can be transported by the air stream up to 40 m. This means there is no oil in the hose and direct lubrication is not necessary. The lubricator can be
}Y!Q adjusted for use with impulse tools.
Working temperature !JJ & 'JJ & NOTE: For dry compressed air, ice formation must be avoided.
Operating pressure _ !& Outlet pressure 0.5-8 bar YQ *!&
Economical Maximum l/s l/s
Model
Bowl
Filter drainage
30 μm Pressure gauge 1/4" BSP Included in F/RD and FRD units
Max condensate Max oil $ ^ $ ^ K cm3 kg cm3
Ordering No.
Filters ?_@_ `K_{ ?_@_ `K_{?
! !
&& &&
Y + Y +
?
! !
` `
`'& `'&&
-
97 97 97
-
-
-
-
0.35 0.35 0.35
9093 0021 42 9093 0021 43 9093 0021 44
31 31
120 120
Polymer, plastic insert Polymer, plastic insert
-
-
90 90
0.3 0.3
9093 0021 45 9093 0021 54
! ! ! !
Y + Y + Y + Y +
? ?
! ! ! !
* * * *
`'& `'& `'& `'&
** ** ** **
Y + Y + Y + Y +
? ?
& & & &
`'&* `'&** `'&* `'&*&
** **
Y + Y +
?
&& &&
`'&*' `'&*`
Regulators MIDI Optimizer 3/4" REG MIDI Optimizer 3/4" REG LP MIDI Optimizer 3/4" REG HP
Lubricators MIDI Optimizer 3/4" DIM MIDI Optimizer 3/4" DIM EP
Filter/regulator ?_@_ `K> ?_@_ `K>? ?_@_ `K>? Y ?_@_ K>`Y
Air Line Accessories
Filter/regulator+lubricator ?_@_ `K>@ `& ?_@_ `K>@}Y `& ?_@_ `K>@? `& ?_@_ `K>@? }Y `&
Filter+regulator+lubricator ?_@_ `K>@ ?_@_ `K>@?
`& `&
NOTE: ! : 8 bar inlet pressure, ` ' drop. @!#! : 10 bar inlet pressure, ` &
278 Air Line Accessories
All separate units, mounting brackets, assembly kits and pressure gauges need to be ordered separately. The MIDI Optimizer F/RD and FRD units are delivered complete with mounting bracket, assembly kit and pressure gauge.
EP A M/S HP LP
For pulse tools, lubricator adjusted for impulsing tools Automatic Manual/semi automatic High pressure regulator Lockable regulator
MAXI-B – 1" BSP
Air Preparation Units
The high flow MAXI-B air preparation unit's main application is to prepare the air for pneumatic tools which are large air consumers when long distribution hoses and multi connectors are used. A good example is Atlas Copco Turbo grinders. The MAXI-B has a diecast zinc housing and aluminum bowls with polypropylene inserts and the bowl is directly screwed to the housing for easy handling. Working temperature !&J*J & NOTE: For dry compressed air, ice formation must be avoided.
Operating pressure Inlet pressure 0-17.5 bar Outlet pressure 0.5-12 bar 30 μm Pressure gauge 1/4" BSP
Model
Economical l/s
Maximum l/s
Bowl
Filter drainage
Max condensate Max oil $ ^ $ ^ K cm3 kg cm3
&
&a
Metal
Semi/automatic
130
-
0.9
9093 0074 21
* 85
``` 333
! -
! -
! -
! -
&' 1.2
` & 9093 0074 81
87
295
Metal
-
-
500
0.8
9093 0075 21
`&
?
&`
!
&*
` **&
82 &
244 '
Metal ?
Semi/automatic
130 &`
500 *
2.8 ``
9093 0075 81 ` &
Ordering No.
Filters ?¡_K_{'*"!"
Regulators ?¡_>}['*" MAXI REG 25B-LP
Lubricators MAXI DIM 25B
Filter/regulator ?¡_K>'*"!"
Filter/regulator+lubricator MAXI F/RD 25B-B ?¡_K>@'*"!" a
8 bar inlet pressure, 1 bar pressure drop.
NOTE: ! : 8 bar inlet pressure, ` ' drop. @!#! : 10 bar inlet pressure, ` & drop.
Air Line Accessories
All separate units, mounting brackets, assembly kits and pressure gauges need to be ordered separately. The MAXI F/RD and FRD units are delivered complete with mounting bracket, assembly kit and pressure gauge.
Air Line Accessories 279
Accessories
Air Preparation Units
Optional Accessories
Common accessories Ordering No. Designation
MINI-K
MINI-B
MIDI OPTIMIZER
MAXI-B
Mounting bracket kit &'
'`&
`''&
` &*
Assembly kit
'' &
`'''
` `&
&&
K@ K@ K>@ K>@ Common accessories have to be ordered separately for separate units.
Filter (FIL) accessories (30 μ
Ordering No. Designation
Filter element `¢ *¢
MINI-K
MINI-B
MIDI OPTIMIZER
MAXI-B
&
'``& '`&
`'` `'`*
` & ` &
'`&
Bowl guard
Regulator (REG) accessories Ordering No. Designation
MINI-K
MINI-B
Pressure gauge 0-10 bar Ø 40 mm 9090 1907 00 Ø 50 mm Metal housing !& Ø 49 mm *
MIDI OPTIMIZER
9090 1907 00 9090 1172 00
MAXI-B
9090 2052 00 9090 2052 01
&*
9090 0239 00
9090 0239 00
Panel mounting pressure gauge 0-10 bar Ø 50 mm !& `
9090 1173 00
9090 1173 00
` `
Key lock for regulator -LP
9092 0074 11
9092 0074 11
9092 0074 11
Y !& K>@ K>@ Pressure gauge has to be ordered separately for separate units.
Lubricator (DIM) accessories Ordering No. MIDI Optimizer
Air Line Accessories
Designation
MINI-K
MINI-B
MIDI 1/2"
MIDI 3/4"
MAXI-B
Air distribution & '*& `''` `'' ` & block kit Bowl guard '`& Glass sight dome 9090 1121 00 9090 1873 00
FRL stand Designation
Suits all models
280 Air Line Accessories
Ordering No.
9090 2101 00
Optimizer Air Tool Oil Optimizer air tool oil Atlas Copco Optimizer air tool oil is a white, oil based lubricant for pneumatic tools. It has excellent antiwear properties and contains additives preventing oxidation and foaming. Optimizer air tool oil provides a better working environment, compared to conventional mist lubrication oils and is recommended when stringent demands are placed on the working environment. Provides a better working environment. Excellent antiwear properties. zMinimizes wear on components. z z
Technical Data !'*J J L 3 22 mm2/s -48ºC >170ºC
Model
Ordering No.
Optimizer 0.5 liter Optimizer 1 liter
9090 0000 02 9090 0000 04
Air Line Accessories
@ + &*J Viscosity at 40ºC Pour point Flash point COC
Air Line Accessories 281
Direct Lubrication Units
Lubricator DOSOL
Single point lubricator DOSOL Accurate lubrication for tools in intermittent service. The Atlas Copco DOSOL system for direct lubrication is based on an injector pump which meters out the oil in exact doses, actuated by pulses of compressed air. The oil dosage can be regulated from a fraction of a drop to a full drop. zExact amount – Precision injector, adjustable for exact amount of oil. zOil directly at the tool – The oil is conveyed through a capillary tube directly to the lubrication point. ! Y{ Q Q + converting interruptions in compressed ; _ + ! }Q+@ { Y{ + tuned to inject from 1 to 1/10 of a drop of oil in 40 steps (30 to 3 mm3}Q+ DOSOL SPL unit includes as standard a counter with a switch that allows the lubricator to operate every first, fifth or tenth tool cycle. The adjusting knob features a positive stop at both maximum and minimum settings, which means that a zero setting is not possible. The preset quantity of oil is supplied to the tool through a small-bore nylon tube * !
+! lon tubing is included as standard.
Multiple-point lubricator DOSOL For supplying lubricant to an unlimited number of lubrication points on a machine or in a pneumatic system. The DOSOL multiple-point lubrica?Y{ ¤}J 01 oil metering pumps assembled into a “package” with a common BASE baseplate. A stack may contain up to ten ¤}J& Q may be used together.
All oil pumps are supplied with oil via the BASE from an oil container or central oil reservoir. A line for pneumatic signals from the equipment to be lubricated is also connected to the BASE. zThe lubricant is conveyed through small-bore nylon tubing which should be ended with check valves. zWith the TEN counter the lubricator can be actuated every first, fifth or tenth tool cycle. z
Air Line Accessories
Every DOSOL MPL unit can be finely tuned to inject from 1 to 1/10 drop of oil in 40 steps (30 to 3 mm 3 to minimize the oil dose. The adjusting knob features a positive stop at both maximum and minimum settings, which means that zero setting is not possible.
Single-point lubricator, DOS
Model
DOS 15B-C b DOS 15B-CR c DOS 20B-C b DOS 20B-CR c
Connection thread in
1/2 1/2 3/4 3/4
a
+ min max a
2.3 2.3 2.3 2.3
45 45 53 53
@Y|' * !
+ c ` * !
+ b
282 Air Line Accessories
Working $# min max
3.2 3.2 3.2 3.2
10 10 10 10
Temperature oC min max
Ordering No.
–30o –30o –30o –30o
8202 4201 73 8202 4202 72 8202 4201 81 8202 4202 80
o o o o
Lubricator DOSOL
Accessories
Optional Accessories
FOR SINGLE POINT LUBRICATOR DOSOL
Designation
Ordering No.
Nylon tubing 3.2 mm outside diameter * !
7.5 m, without oil 100 m, with oil
&& 9090 1419 00 9090 1420 00
Barbed nipple for joining of 3.2 mm tubes
9090 1423 00
Check valve for outer end of nylon tubing, dia ext. 3.2 mm
9090 2050 00
1
11
2
13
3
4
12
5
6 7
15
3
3
3
13
5 2
3
4
10 14
11 12
12
FOR MULTI POINT LUBRICATOR DOSOL NOTE: When the counter TEN is used in MPL installations an intermediate,
L
}$ " } and TEN.
Multiple-point lubricator, BASE, JECT 01
BASE baseplate
BSP in
Plate
Ordering No.
L ' #
8202 4205 04 Oil port Air port
1/4 1/4
Oil port Air port ¤}J& Q+
1/4 1/4 &
1
9090 1415 00 && &&
Check valve 1/8" BSPT 90o elbow male x 1/8" BSP female &" Y #&" Y
9090 1427 00 &'
3
Male adapter 1/8" BSPT, straight for tube outer diameter 3.2 mm
9090 1425 00
4
Capillary tubing * `'
7.5 m, outer dia. 3.2 mm without oil 100 m, outer dia. 3.2 mm with oil
&& 9090 1419 00 9090 1420 00
2 '''`&
TEN-counter When lubricating equipment with a very low air consumption or very short + +
_ such cases a counter is connected underneath the base plate BASE. The
+ Q+Q+ pulse. The air signal is connected to the clamp underneath the counter. $'''`
Side-ported air block kit If all pumps are not to be actuated simultaneously, a signal block is installed between the oil pumps in the stack. The pumps below the signal block will then be actuated via the base plate BASE and those above it from a separate signal via the signal block. $'''`
a
& '
Oil container 0.3 l for direct mounting *
&" Y &
&" Y
Clamp
]
*
¤}J&La
8202 4203 10
! LL
&'
K L &" Y
* * '
&
J}$L
'''`
&&
K L &" Y
* *
12
Male adapter 1/4" BSP, straight for tube outer diameter 8 mm
9090 0715 00
13
BASE kit
8202 4205 04
&
$+
+
`
15
Barbed nipple for joining of nylon tubes outer diameter 3.2 mm
&
$+ *
+
9090 1423 00 `*
With high temperature Viton seals 8202 4203 15.
Air Line Accessories 283
Air Line Accessories
Designation
Introduction – Quick Couplings
Simply the best choice! J
* %
*
% & (
^ ^ All Atlas Copco couplings are designed for a minimum pressure drop to reduce energy consumption. Productivity }#
+ ;
full power in the tools. Quality The bodies of the couplings are made of hardened steel with a no-leakage design for long service life and heavy duty applications. Ergonomics Compact dimensions and low weight. Safety ErgoQIC and QIC S are vented safety versions to minimize the risk of sudden
component separation and sound bang. The safety features are according to EN 983 and ISO 4414. The range The range consists of 23 different types, ErgoQIC 08/E/US/ARO, ErgoQIC 10/ ASIA/US/AC, ErgoQIC 15E/US, QIC 08/S, QIC 10/S/E/SE/ASIA/US, QIC 15/S/SE/ US and CLAW. The ErgoQIC system is a ball valve coupling with a safety feature ; +pling systems. The QIC system is a normal quick coupling system with high air ; ~_J ~_J } L couplings with a safety function. The Claw coupling is a large bore claw cou + Q+ ; For assembly tools, riveting hammers and drills it is recommended that
a smaller sized coupling such as QIC 10/S/E/SE, ErgoQIC 08/E and ErgoQIC 10US is used, but for assembly tools and drills with higher air consumption than 20 l/s it is recommended that QIC 15/S/ SE, ErgoQIC 10 or ErgoQIC 15US are used. For grinders and percussive tools it is recommended that the bigger sized couplings QIC 15/S/SE and ErgoQIC 10 and Claw are used. For smaller grinders with air consumption below 10 l/s ErgoQIC 08/E, QIC 10/S/E/SE and ErgoQIC 10US can be used.
Pocket coupling selector available, $``&
Selection Guide Standard
GLOBAL
Type
EU standard
ISO 6150-B (former US)
7.6 (7.4)
10.4
08E 10E 10SE 320 SC C & '*' ESC/ERC07
15E 15E 15SE 410
Air Line Accessories
Market
Atlas Copco ErgoQIC Atlas Copco QIC Atlas Copco QIC Safety J}¤$ Oetiker Tema Rectus Prevost Nitto Kohki ARO ; Bosch Parker Foster Camozzi Dynaquip EWO Festo Gromelle Hansen Ingersoll Rand Kaeser Legris Tomco
1/4"
3/8"
ARO 210
Benelux, France, US, Norway, Switzerland
08
284 Air Line Accessories
10
1700 27
08US 08 08S 310 SC B1 1400 23/24 _>J_ J
EU
EU
ASIA
1/2" Benelux, US
10US 10US
15US 15US
08AR
430 SC E
550 SC H
300 SC A1
30 IRC/ISC08
37 ISG 11
14/22 >?
102 C20B
103/203 J'
104/204 C10
210 C38
30 / B23 3003
25F 4404
17 5205
50 / B53 210
1/4"
3/8"
22/3000 A2/MS/102
900 400/4000 A3/103/203
500/5000 A4/104/204
[@& 20/4 RO '&$
23/24 180
30 4000
5000
14/22 100
Australia
10AC 10 10S
Italy, SA
15 15S
10 ASIA 10 ASIA 315 SC D
&* 33
1750 34
13 ORG 20/30/40
7.2 55 508/5180 x KD
7S7 x '*'
27
13
Quick Couplings
ErgoQIC 08 and ErgoNIP 08
Atlas Copco Global standard ErgoQIC 08 } ~_J
; L! pling with no air restriction inside the coupling. It is suitable for assembly tools, drills and small grinders. Upgrading any air system with ErgoQIC 08 will give the Q+ +! ciency. K
; Ergonomic design, small size and low weight. zStrong and durable. z z
Safety feature according to EN 983 / ISO 4414. zMain market: Global. z
Q
Flow chart. ErgoQIC 08 M15 and ErgoNIP 08 M10
Technical Data
ΔP bar
? #; + ' * ¥Y } ; & ' ¥Y ? # L & !&J J
05 04 03 02 01 00 0
5
10
15
20
l/s
25
& K MP
ErgoQIC 08 and ErgoNIP 08, 18 l/s
; ` Coupling ErgoQIC 08
Ordering No.
mm
in
HZ
& H13
''&&& ''&&&&' ''&&&` 8202 1110 40
` & 12.5
& *& ` 1/2
MZ?
? ?& M15
''&&&& ''&&& 8202 1110 87
&" Y `" Y 1/2 BSP
F – Female
F08 F10 K&*
8202 1110 90 8202 1110 95 ''&&&
1/4 BSP 3/8 BSP &'" Y
Protective cover
9090 1940 00
Size
Connection type
Nipple ErgoNIP 08
Ordering No.
HZ
* H10 H13
''&'&`` ''&'&` ''&'&* 8202 1210 52 8202 1210 54
* ` 10 12.5
`& & *& 3/8 1/2
SH – Safety Hose a
SH10 SH13
''&'&` ''&'& 8202 1210 50 8202 1210 55
` 10 12.5
& *& 3/8 1/2
MZ?
? M08 ?& M15
''&'&` 8202 1210 11 ''&'&' 8202 1210 31
&" Y 1/4 BSP `" Y 1/2 BSP
K K&
''&'& ''&'&'
&" Y `" Y
FZK
mm
in
For joining hoses longer than 3 meters.
Air Line Accessories 285
Air Line Accessories
a
Size
Connection type
ErgoQIC 10 and ErgoNIP 10
Quick Couplings
Atlas Copco Global standard ErgoQIC 10 The ErgoQIC 10 is a full flow coupling with no air restriction inside the coupling. It is suitable for assembly tools, drills and grinders. Upgrading any air system with } ~_J&
Q ! Q+ ++ }#
; zStrong and durable. zMinimized connection force. zSafety feature according to EN 983 / ISO 4414. zMain market: Global. z
Q
Flow chart. ErgoQIC 10 M15 and ErgoNIP 10 M15
Technical Data
bar 0.7
? #; + * ¥Y } ; ' ¥Y ? # L & !&J J
0.6 0.5 0.4 0.3 0.2 0.1 0.0 0
5
10
15
20
25
30
35
40
45
50
55
60
65
l/s
& K MP
ErgoQIC 10 and ErgoNIP 10, 40 l/s
; ` Coupling ErgoQIC 10
Ordering No.
HZ
H10 &` & '
''&&'` ''&&' 8202 1120 02 ''&&'& ''&&'* ''&&'
` & *& 10 3/8 &'* &' & * & `
M08 ?& M15 M20 ?'*
8202 1120 85 ''&&'` 8202 1120 97 8202 1120 98 ''&&'
1/4 BSP `" Y 1/2 BSP 3/4 BSP &" Y
SH – Safety Hose a
F08 F10 F15
8202 1121 00 8202 1121 05 8202 1121 10
1/4 BSP 3/8 BSP 1/2 BSP
9090 1931 00
M – Male
Air Line Accessories
F – Female
Protective cover
a
Size
Connection type
For joining hoses longer than 3 meters.
' Air Line Accessories
mm
in
Size
Connection type
Nipple ErgoNIP 10
Ordering No.
mm
in
HZ
H10 &` & '
''&''`* ''&''` 8202 1220 50 ''&'' ''&'' ''&''
` 10 &'* & &
& *& 3/8 &' * `
SH10 SH13 & SH20
''&''` ''&''* 8202 1220 52 8202 1220 70 ''&'' 8202 1220 75
` 10 12.5 & 19
& *& 3/8 1/2 * 3/4
M – Male
M08 M10 M15
8202 1220 01 8202 1220 19 8202 1220 27
1/4 BSP 3/8 BSP 1/2 BSP
F – Female
F08 K& F15
8202 1220 84 ''&'' 8202 1220 88
1/4 BSP `" Y 1/2 BSP
Quick Couplings
ErgoQIC 08E and NIP EU 7.6
} ErgoQIC 08E The ErgoQIC 08E is a full flow quick coupling with no air restriction inside the coupling. It is suitable for assembly tools, drills and small grinders. Upgrading any air system using Eurostandard nipples with ErgoQIC 08E couplings will give the Q+ +! ciency. K
; zErgonomic design, small size and low weight. zStrong and durable. z
Safety feature according to EN 983 / ISO 4414. zMain market: Europe. z
Q
Technical Data
Flow chart. ErgoQIC 08E and NIP EU 7.6
? #; + ` * ¥Y } ; ' ' ¥Y ? # L & !&J J
ΔP bar 0.5 0.4 0.3 0.2 0.1 0.0 0
5
10
15
20
25
30
35
l/s
& K MP
ErgoQIC 08E and NIP EU 7.6, 25 l/s
; `
HZ
Coupling ErgoQIC 08E Ordering No.
MZ?
FZK
Size mm
in
Connection type
` & &'*
& *& ` &'
HZ
Nipple NIP EU 7.6
& &`
''&& ''&&& ''&&' ''&&`
? ?& ?&*
''&& ''&&* ''&&
&" Y `" Y &'" Y
MZ?
K K& K&*
''&& ''&& ''&&
&" Y `" Y &'" Y
MT – Male taper thread
F – Female
Size Ordering No.
mm
in
* & H13
''&' ''&'* ''&'& ''&'&* 8202 1204 20
* `& ` & *& & ` 12.5 1/2
? ? ?&
''&''* ''&'` ''&'`*
&" Y &" Y `" Y
MT08 ?& ?&*
8202 1204 40 ''&'* ''&'*
1/4 BSPT `" Y &'" Y
8202 1204 55 ''&'
1/4 BSP `" Y
F08 K&
Air Line Accessories 287
Air Line Accessories
Connection type
QIC 10E and NIP EU 7.6
Quick Couplings
} QIC 10E The QIC 10E coupling is easy to handle and suitable for assembly tools and drills. The QIC 10E is compatible with eurostandard nipples. QIC 10E has a wide range of connections available. ; One-hand operation. zLow connection force. zMain market: Europe. z z
Q
Technical Data
Flow chart. QIC 10E M10 and NIP EU 7.6
? #; + `' * ¥Y } ; ' ' ¥Y ? # L & !'JJ
ΔP bar 0.60 0.50 0.40 0.30 0.20 0.10 0.00 0
5
10
15
20
25
30
35
40
l/s
& K MP
QIC 10E and NIP EU 7.6, 20 l/s
; ` Connection type
HZ
MT – Male taper thread
Air Line Accessories
F – Female
288 Air Line Accessories
Size
Coupling QIC 10E
Ordering No.
mm
Connection type
& H13
''&`` ''&``& ''&``' 8202 1303 83
` & 13
MT08 MT10 ?&*
8202 1303 84 8202 1303 85 ''&``
1/4 BSPT 3/8 BSPT &'" Y
F08 F10
8202 1303 87 8202 1303 88
1/4 BSP 3/8 BSP
in
& HZ *& ` 1/2
Nipple NIP EU 7.6
mm
in
* H10 H13
''&' ''&'* ''&'& 8202 1204 15 8202 1204 20
* `& ` & *& 10 3/8 12.5 1/2
MZ?
? M08 ?&
''&''* 8202 1204 30 ''&'`*
&" Y 1/4 BSP `" Y
MT08 MT10 MT15
8202 1204 40 8202 1204 45 8202 1204 50
1/4 BSPT 3/8 BSPT 1/2 BSPT
F08 K&
8202 1204 55 ''&'
1/4 BSP `" Y
MT – Male taper thread
Size Ordering No.
F – Female
Quick Couplings
QIC 10SE and NIP EU 7.6
} QIC 10SE The QIC 10SE safety coupling is easy to handle and suitable for assembly tools and drills. The QIC 10SE is compatible with eurostandard nipples. QIC 10SE has a wide range of connections available. ; One-hand operation. zSafety feature according to EN 983 / ISO 4414. zMain market: Europe. z z
Q
Flow chart. QIC 10SE M10 and NIP EU 7.6
Technical Data
ΔP bar
? #; + ` * ¥Y } ; '' ' ¥Y ? # L & !'JJ
0.60 0.50 0.40 0.30 0.20 0.10 0.00 0
5
10
15
20
25
30
35
l/s
40
& K MP
QIC 10SE and NIP EU 7.6, 22 l/s
; ` Size Ordering No.
mm
in
Connection type
& &`
''&`` ''&``& ''&``' ''&```
` & &'*
& *& ` &'
HZ
* & H13
''&' ''&'* ''&'& ''&'&* 8202 1204 20
* `& ` & *& & ` 12.5 1/2
? ?& ?&*
''&`` ''&``* ''&``
&" Y `" Y &'" Y
MZ?
? ? ?&
''&''* ''&'` ''&'`*
&" Y &" Y `" Y
MTZ?
?&*
''&``
&'" Y
MT08 MT10 MT15
8202 1204 40 8202 1204 45 8202 1204 50
1/4 BSPT 3/8 BSPT 1/2 BSPT
FZK
K K& F15
''&`` ''&`` 8202 1303 70
&" Y `" Y 1/2 BSP
F08 K&
8202 1204 55 ''&'
1/4 BSP `" Y
HZ
MZ?
Nipple NIP EU 7.6
Size
Coupling QIC 10SE
MT – Male taper thread
F – Female
Ordering No.
mm
in
Air Line Accessories 289
Air Line Accessories
Connection type
ErgoQIC 15E and NIP 15E
Quick Couplings
Euro standard 10.4 ErgoQIC 15E } ~_J&*}
; with no air restriction inside the coupling suitable for large air consuming assembly tools, drills and grinders. Upgrading any air system with ErgoQIC 15E will Q Q+ ! ++ }#
; Strong and durable. zMinimized connection force. zSafety feature according to EN 983 / ISO 4414. zMain market: Europe. z z
Q
Flow chart. ErgoQIC 15E and NIP 15E
Technical Data
bar
? #; + * ¥Y } ; ' ¥Y ? # L & !'JJ
0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 0
5
10
15
20
25
30
35
40
45
50
55
60
l/s
65
& K MP
ErgoQIC 15E and NIP 15E, 49 l/s
; ` Size
Air Line Accessories
Connection type
Size
Coupling ErgoQIC 15E
Ordering No.
mm
in
H – Hose
H10 H13 & H20
''&&* ''&&*& ''&&*' ''&&*`
10 &'* & &
3/8 &' * `
M – Male
?& ?&* ?' M25
''&& ''&&& ''&&' ''&&`
F – Female
F10 K&*
''&& ''&& &
Connection type
Nipple NIP 15E
Ordering No.
mm
in
H – Hose
H10 H13 & H20
8202 1253 00 ''&'*`* 8202 1253 10 8202 1253 15 ''&'*`' 8202 1253 23
` 10 12.5 & 19
1/4 *& 3/8 1/2 * 3/4
3/8 BSP &'" Y `" Y &" Y
M – Male
M10 ?&* ?'
8202 1253 25 ''&'*`` ''&'*``
3/8 BSP &'" Y `" Y
3/8 BSP &'" Y
MT – Male taper thread
MT08 ?& MT15
8202 1253 35 ''&'*` 8202 1253 45
1/4 BSPT `" Y 1/2 BSPT
F08 F10 K&* K'
8202 1253 50 8202 1253 55 ''&'*` ''&'*``
1/4 BSP 3/8 BSP &'" Y `" Y
F – Female
290 Air Line Accessories
Quick Couplings
QIC 15E
Euro standard 10.4 QIC 15E The QIC 15E quick coupling is suitable for assembly tools, grinders and drills. The QIC 15E has a wide range of connections available and it is interchangeable with eurostandard nipples. }#
+ ; One-hand operation. zStrong and durable. zMain market: Europe. z z
Q
Flow chart. QIC 15E and NIP EU 10.4
Technical Data ? #; + ' * ¥Y } ; ' ¥Y Max working pressure 10 bar !'JJ
0.50
0.40 0.30
0.20
0.10 0.00 0.00
10.00
20.00
30.00
40.00
50.00
60.00
& K MP
QIC 15E and NIP EU 10.4, 40 l/s
; `
H – Hose MT – Male taper thread
F – Female
Size
Coupling QIC 15E
Ordering No.
mm
in
H10 &` & H20
8202 1304 81 ''&`' ''&` 8202 1304 83
10 &'* & 19
3/8 &' * 3/4
MT10 MT15 ?'
8202 1304 84 8202 1304 85 ''&`
3/8 BSPT 1/2 BSPT `" Y
M – Male
F10 F15 F20
8202 1304 87 8202 1304 88 8202 1304 89
3/8 BSP 1/2 BSP 3/4 BSP
Size
Connection type
Nipple NIP EU 10.4
Ordering No.
mm
in
HZ
& H13 & H20
''&'*` ''&'*`* ''&'*`& 8202 1253 15 ''&'*`' 8202 1253 23
` & 12.5 & 19
& *& ` 1/2 * 3/4
M10 M15 ?'
8202 1253 25 8202 1253 30 ''&'*``
3/8 BSP 1/2 BSP `" Y
MT – Male taper thread
MT08 MT10 MT15
8202 1253 35 8202 1253 40 8202 1253 45
1/4 BSPT 3/8 BSPT 1/2 BSPT
F – Female
F08 F10 K&* K'
8202 1253 50 8202 1253 55 ''&'*` ''&'*``
1/4 BSP 3/8 BSP &'" Y `" Y
Air Line Accessories 291
Air Line Accessories
Connection type
QIC 15SE and NIP 15E
Quick Couplings
Eurostandard 10.4 QIC 15SE The QIC 15SE safety coupling is suitable for assembly tools, grinders and drills. The QIC 15SE is interchangeable with eurostandard nipples and can withstand rough handling. }#
+ ; One-hand operation. zSafety feature according to EN 983 / ISO 4414. zMain market: Europe. z z
Q
Technical Data
Flow chart. QIC 15SE M15 and NIP 15E F15
? #; + ` * ¥Y } ; & ' ¥Y Max working pressure 10 bar !'JJ
0.60 0.50 0.40 0.30 0.20 0.10 0.00 0.00
10.00
20.00
30.00
40.00
50.00
60.00
70.00
& K MP
QIC 15SE and NIP 15E, 41 l/s
; `
Air Line Accessories
Connection type
Coupling QIC 15SE
H – Hose
H10 &` &
Size mm
8202 1305 30 ''&`*`& ''&`*`'
10 3/8 &'* &' & *
HZ
in
Connection type
Ordering No.
Size
Nipple NIP 15E
Ordering No.
& H13 & H20
''&'*` ''&'*`* ''&'*`& 8202 1253 15 ''&'*`' 8202 1253 23
` & 12.5 & 19
mm
in
& *& ` 1/2 * 3/4
M – Male thread
M08 M10 M15
8202 1305 33 8202 1305 34 8202 1305 35
1/4 BSP 3/8 BSP 1/2 BSP
M – Male thread
M10 M15 M20
8202 1253 25 8202 1253 30 8202 1253 34
3/8 BSP 1/2 BSP 3/4 BSP
FZK
K&*
''&`*`
&'" Y
MT – Male taper thread
MT08 MT10 MT15
8202 1253 35 8202 1253 40 8202 1253 45
1/4 BSPT 3/8 BSPT 1/2 BSPT
F – Female thread
F08 F10 K&* K'
8202 1253 50 8202 1253 55 ''&'*` ''&'*``
1/4 BSP 3/8 BSP &'" Y `" Y
292 Air Line Accessories
Quick Couplings
ErgoQIC 08US and NIP 08
_ &*!" / US standard ErgoQIC 08US The ErgoQIC 08US is a full flow quick coupling with no air restriction inside the coupling suitable for assembly tools, drills and small grinders. Upgrading any air system with ErgoQIC 08US will give Q+ +! + K
; Ergonomic design, small size and low weight. z Strong and durable. z Safety feature according to EN 983 / ISO 4414. zMain market: North America, France, Norway and Spain. z z
Q
Flow chart. ErgoQIC 08US and NIP 08
Technical Data ? #; + & * ¥Y } ; && ' ¥Y ? # L & Temperature range -20ºC to 80ºC
ΔP bar 0.5 0.4 0.3 0.2 0.1 0.0 0
2
4
6
8
10
12
14
l/s
16
18
Nipple NIP 08
Ordering No.
mm
H – Hose
H08 H10 H13
8202 1205 18 ''&'*' 8202 1205 34 8202 1208 03
` 1/4 8 *& 10 3/8 12.5 1/2
? M08 ?&
''&'*' 8202 1205 59 ''&'*
&" Y 1/4 BSP `" Y
K F08 F10
8202 1208 10 8202 1205 83 8202 1205 91
1/8 BSP 1/4 BSP 3/8 BSP
& K MP
ErgoQIC 08US and NIP 08, 11 l/s
; ` Coupling ErgoQIC 08US
Ordering No.
mm
in
H Z
H08 H10 H13
8202 1103 00 8202 1103 01 8202 1103 02 8202 1103 03
` 10 12.5
& *& 3/8 1/2
M – Male
M08 M10 ?&*
8202 1103 05 8202 1103 07 ''&&`
1/4 BSP 3/8 BSP &'" Y
MZ?
F08 F10
8202 1103 11 8202 1103 13
1/4 BSP 3/8 BSP
F ZK
F – Female
Connection type
Size in
Air Line Accessories 293
Air Line Accessories
Size
Connection type
QIC 08 and NIP 08
Quick Couplings
_ &*!" / US standard QIC 08 The QIC 08 coupling is suitable for small screwdrivers and drills. Its lightweight, compact design makes the QIC 08 coupling easy to work with. ; One-hand operation. zLow connection force. zMain market: North America, France, Norway and Spain. z z
Q
Technical Data
Flow chart. QIC 08 M08 and NIP 08 F08
? #; + &' * ¥Y } ; ' ¥Y ? # L & !'JJ
0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 0.00
2.00
4.00
6.00
8.0
10.00
12.00
14.00
& K MP
Air Line Accessories
QIC 08 and NIP 08, 8 l/s
; ` Size
Connection type
Coupling QIC 08
Ordering No.
HZ
H10
''&` ''&`&' 8202 1300 20
` & *& 10 3/8
M – Male thread
M08 ?&
8202 1300 38 ''&`
F – Female thread
F08 K&
8202 1300 53 ''&`&
294 Air Line Accessories
Size
Connection type
Nipple NIP 08
Ordering No.
H Z
H10
''&'*& ''&'*' 8202 1205 34
` & *& 10 3/8
1/4 BSP `" Y
MZ?
? ? ?&
''&'*' ''&'** ''&'*
&" Y &" Y `" Y
1/4 BSP `" Y
F – Female thread
F08 K&
8202 1205 83 ''&'*&
1/4 BSP `" Y
mm
in
mm
in
Quick Couplings
QIC 08S and NIP 08
_ &*!" / US standard QIC 08S The QIC 08S is a compact safety coupling suitable for small screwdrivers and drills. The light, compact design of QIC 08S couplings makes them easy to work with. ; One-hand operation. zSafety feature according to EN 983 / ISO 4414. zMain market: North America, France, Norway and Spain. z z
Q
Flow chart. QIC 08S M08 and NIP 08 F08
Technical Data ? #; + &' * ¥Y } ; ' ¥Y ? # L & !'JJ
0.80 0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
& K MP
QIC 08S and NIP 08, 8 l/s
; `
HZ
Coupling QIC 08S
Size Ordering No.
mm
in
Size
Connection type
Nipple NIP 08
Ordering No.
mm
in
H10
''&` ''&`& 8202 1300 28
` & *& 10 3/8
HZ
H10
''&'*& ''&'*' 8202 1205 34
` & *& 10 3/8
M – Male thread
M08 M10
8202 1300 43 8202 1300 45
1/4 BSP 3/8 BSP
MZ?
? M08 ?&
''&'*' 8202 1205 59 ''&'*
&" Y 1/4 BSP `" Y
F08 K&
8202 1300 58 ''&`
1/4 BSP `" Y
F – Female thread
F08 K&
8202 1205 83 ''&'*&
1/4 BSP `" Y
F – Female thread
Air Line Accessories 295
Air Line Accessories
Connection type
ErgoQIC 10US and NIP 10US
Quick Couplings
_ &*!" / US standard ErgoQIC 10US The ErgoQIC 10US is a full flow quick coupling with no air restriction inside the coupling suitable for assembly tools, drills and small grinders. Upgrading any air system with ErgoQIC 10US couplings
Q Q+ ++ K
; Ergonomic design, small size and low weight. z Strong and durable. z Safety feature according to EN 983 / ISO 4414. zMain market: North America, France, Norway and Spain. z z
Q
Flow chart. ErgoQIC 10US and NIP 10US
Technical Data ? #; + ` * ¥Y } ; ' ' ¥Y ? # L & Temperature range -20ºC to 80ºC
ΔP bar 0.5 0.4 0.3 0.2 0.1 0 0
5
10
15
20
25
30
35
40
45
l/s
& K MP
ErgoQIC 10US and NIP 10US, 27 l/s
; ` Connection type
Ordering No.
H08 H10 H13 & H20
8202 1107 01 8202 1107 02 8202 1107 03 ''&& 8202 1107 05
*& 10 3/8 12.5 1/2 & * 19 3/4
H – Hose
M – Male
M08 M10 M15
8202 1107 07 8202 1107 09 8202 1107 11
1/4 BSP 3/8 BSP 1/2 BSP
F – Female
F08 F10 F15
8202 1107 13 8202 1107 15 8202 1107 17
1/4 BSP 3/8 BSP 1/2 BSP
H – Hose
Air Line Accessories
Size
Coupling ErgoQIC 10US
' Air Line Accessories
mm
in
Connection type
Size
Nipple NIP 10US
Ordering No.
H08 H10 H13 & H20
8202 1210 70 8202 1210 71 8202 1210 72 ''&'& ` 8202 1210 74
*& 10 3/8 12.5 1/2 & * 19 3/4
M – Male
M08 M10 M15
8202 1210 75 ''&'& 8202 1210 77
1/4 BSP 3/8 BSP 1/2 BSP
F – Female
F08 F10 F15
8202 1210 81 8202 1210 82 8202 1210 83
1/4 BSP 3/8 BSP 1/2 BSP
mm
in
Quick Couplings
QIC 10US
_ &*!" / US standard QIC 10US The QIC 10US quick coupling is suitable for assembly tools, drills and small grinders. The QIC 10US has a wide range of connections available and it is interchangeable with US 3/8" standard nipples. ; One-hand operation. z Strong and durable. zMain market: Global. z z
Q
Technical Data
Flow chart. QIC 10US and NIP 10US
? #; + & * ¥Y } ; &' ' ¥Y Max working pressure 10 bar Temperature range -20ºC to 80ºC
0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 0.00
5.00
10.00
15.00
20.00
& K MP
QIC 10US and NIP 10US, 12 l/s
; ` Size
Coupling QIC 10US
Ordering No.
H08 H10 H13
8202 1307 01 8202 1307 02 8202 1307 03
*& 10 3/8 12.5 1/2
H – Hose
M – Male
M08 M10 M15
8202 1307 10 8202 1307 11 8202 1307 12
1/4 BSP 3/8 BSP 1/2 BSP
F – Female
F08 F10 F15
8202 1307 13 8202 1307 14 8202 1307 15
1/4 BSP 3/8 BSP 1/2 BSP
H – Hose
mm
in
Connection type
Size
Nipple NIP 10US
Ordering No.
H08 H10 H13 & H20
8202 1210 70 8202 1210 71 8202 1210 72 ''&'& ` 8202 1210 74
*& 10 3/8 12.5 1/2 & * 19 3/4
M – Male
M08 M10 M15
8202 1210 75 ''&'& 8202 1210 77
1/4 BSP 3/8 BSP 1/2 BSP
F – Female
F08 F10 F15
8202 1210 81 8202 1210 82 8202 1210 83
1/4 BSP 3/8 BSP 1/2 BSP
mm
in
Air Line Accessories 297
Air Line Accessories
Connection type
ErgoQIC 15US and NIP 15US
Quick Couplings
_ &*!" / US standard ErgoQIC 15US } ~_J&*^
; with no air restriction inside the coupling suitable for large air consuming assembly tools, drills and grinders. Upgrading any air system with ErgoQIC 15US will Q Q+ ! ++ }#
; Strong and durable. zMinimized connection force. zSafety feature according to EN 983 / ISO 4414. zMain market: North America, France, Norway and Spain. z z
Q
Technical Data
Flow chart. ErgoQIC 15US and NIP 15US
? #; + * ¥Y } ; *' ' ¥Y ? # L & !'JJ
ΔP bar 0.50 0.40 0.30 0.20 0.10 0.00 0.00
10.00
20.00
30.00
40.00
50.00
60.00
70.00
80.00
l/s
& K MP
ErgoQIC 15US and NIP 15US, 52 l/s
; `
Air Line Accessories
Connection type
Coupling ErgoQIC 15US
Size Ordering No.
mm
in
Connection type
Size
Nipple NIP 15US
Ordering No.
mm
in
10 12.5 & 19
3/8 1/2 * 3/4
H – Hose
H10 H13 & H20
8202 1108 02 8202 1108 03 ''&& 8202 1108 05
10 12.5 & 19
3/8 1/2 5/8 3/4
H – Hose
H10 H13 & H20
8202 1215 40 8202 1215 41 8202 1215 42 8202 1215 43
M – Male
M10 M15 ?' M25
8202 1108 09 8202 1108 11 ''&&& 8202 1108 20
3/8 BSP 1/2 BSP `" Y 1 BSP
M – Male
M08 M10 ?&* M20
8202 1215 44 8202 1215 45 ''&'&* 8202 1215 47
1/4 BSP 3/8 BSP &'" Y 3/4 BSP
F10 F15
8202 1108 15 8202 1108 17
3/8 BSP 1/2 BSP
F10 F15
8202 1215 52 8202 1215 53
3/8 BSP 1/2 BSP
F – Female
298 Air Line Accessories
F – Female
Quick Couplings
QIC 15US
_ &*!" / US standard QIC 15US The QIC 15US quick coupling is suitable for assembly tools, drills and grinders. The QIC 15US has a wide range of connections available and it is interchangeable with US 3/8" standard nipples. }# ; One-hand operation. zStrong and durable. zMain market: Global. z z
Q
Technical Data
Flow chart. QIC 15US and NIP 15US
? #; + * ¥Y } ; '' ' ¥Y Max working pressure 10 bar !'JJ
0.70
0.60 0.50
0.40 0.30
0.20 0.10 0.00 0.00
10.00
20.00
30.00
40.00
50.00
& K MP
QIC 15US and NIP 15US, 22 l/s
; ` Coupling QIC 15US
Size Ordering No.
mm
in
Connection type
Size
Nipple NIP 15US
Ordering No.
mm
in
3/8 1/2 * 3/4
H – Hose
H13 & H20
8202 1308 02 8202 1308 20 8202 1308 03
12.5 1/2 & * 19 3/4
H – Hose
H10 H13 & H20
8202 1215 40 8202 1215 41 8202 1215 42 8202 1215 43
10 12.5 & 19
M – Male
M10 M15 ?'
8202 1308 10 8202 1308 11 ''&`&'
3/8 BSP 1/2 BSP `" Y
M – Male
M08 M10 ?&* M20
8202 1215 44 8202 1215 45 ''&'&* 8202 1215 47
1/4 BSP 3/8 BSP &'" Y 3/4 BSP
F10 F15 F20
8202 1308 13 8202 1308 14 8202 1308 15
3/8 BSP 1/2 BSP 3/4 BSP
F – Female
F10 F15
8202 1215 52 8202 1215 53
3/8 BSP 1/2 BSP
F – Female
Air Line Accessories 299
Air Line Accessories
Connection type
ErgoQIC 08AR
Quick Couplings
ARO standard ErgoQIC 08AR The ErgoQIC 08AR is a full flow quick coupling with no air restriction inside the coupling suitable for assembly tools and small drills. Upgrading any air system } ~_J>
Q Q+ ++ K
; Ergonomic design, small size and low weight. zStrong and durable. zSafety feature according to EN 983 / ISO 4414. zMain market: Global. z z
Q
Flow chart. ErgoQIC 08AR and NIP 08AR
Technical Data ? #; + & * ¥Y } ; &' ' ¥Y ? # L & !&J J
0.50
0.40
0.30
0.20
0.10
0.00 0.00
5.00
10.00
15.00
20.00
& K MP
ErgoQIC 08AR and NIP 08AR, 12 l/s
; `
Air Line Accessories
Connection type
Coupling ErgoQIC 08AR
Size Ordering No.
mm
in
& *& 3/8 1/2
Connection type
H – Hose
H08 & H13
''&& ''&&& ''&&' ''&&`
` 10 12.5
M – Male
M08 ?& ?&*
''&& ''&&* ''&&
1/4 BSP `" Y &'" Y
MT – Male taper thread
F – Female
F08 F10
''&& ''&&
1/4 BSP 3/8 BSP
F – Female
300 Air Line Accessories
H – Hose
Size
Nipple NIP 08AR
Ordering No.
mm
in
H08 H10 H13
''&' ''&'& ''&'' ''&'`
` 8 10 12.5
` 1/2 5/8 3/4
? ?& ?&*
''&' ''&'* ''&'
&" Y `" Y &'" Y
K K& K&*
''&' ''&' ''&'
1/4 BSP 3/8 BSP 1/2 BSP
Quick Couplings
ErgoQIC 10AC
Atlas Copco standard EU ErgoQIC 10AC The ErgoQIC 10AC is a full flow quick coupling with no air restriction inside the coupling suitable for assembly tools, drills and small grinders. Upgrading any air system with ErgoQIC 10AC will give Q+ +! + K
; Ergonomic design, small size and low weight. zStrong and durable. zSafety feature according to EN 983 / ISO 4414. zMain market: Nordic, Benelux and Italy. z z
Q
Technical Data
Flow chart. ErgoQIC 10AC and NIP 10
? #; + ' * ¥Y } ; & ' ¥Y ? # L & !&J J
0.60 0.50 0.40 0.30 0.20 0.10 0.00 0.00
5.00
10.00
15.00
20.00
25.00
& K MP
ErgoQIC 10AC and NIP 10, 17 l/s
; ` Coupling ErgoQIC 10AC
Size Ordering No.
mm
in
Connection type
Size
Nipple NIP 10
Ordering No.
mm
in
H – Hose
H08 H10 H13
8202 1202 11 8202 1202 94 8202 1202 29 8202 1202 34
` 8 10 12.5
` 1/2 5/8 3/4
H – Hose
H08 H10 H13
8202 1109 01 8202 1109 02 8202 1109 03
*& 10 3/8 12.5 1/2
M – Male thread
M08 ?& M15
8202 1109 05 ''&& 8202 1109 07
1/4 BSP `" Y 1/2 BSP
M – Male thread
? ? M10
''&''` 8202 1202 45 8202 1202 52
&" Y 1/4 BSP 3/8 BSP
F – Female
F08 F10 F15
8202 1109 09 8202 1109 10 8202 1109 11
1/4 BSP 3/8 BSP 1/2 BSP
MT – Male taper thread
? MT10 MT15
''&'' 8202 1202 78 8202 1203 02
1/4 BSPT 3/8 BSPT 1/2 BSPT
F – Female
K F10
''&'' 8202 1202 87
1/4 BSP 3/8 BSP
Air Line Accessories 301
Air Line Accessories
Connection type
QIC 10 and NIP 10
Quick Couplings
Atlas Copco standard EU QIC 10 The QIC 10 is a small quick coupling suitable for assembly tools and drills. The QIC 10 can withstand extremely rough handling in tough applications. ; Strong and durable. zOne-hand operation. zMain market: Europe and Australia. z z
Q
Technical Data
Flow chart. QIC 10 M10 and NIP 10 M10
? #; + ' * ¥Y } ; &* ' ¥Y ? # L & !'JJ
0.6 0.5 0.4 0.3 0.2 0.1 0 0
5
10
15
20
25
& K MP
Air Line Accessories
QIC 10 and NIP 10, 15 l/s
; `
a
Size
Connection type
Coupling QIC 10
Ordering No.
mm
in
HZ
H10 H13
''&`'' ''&`'& 8202 1302 28 8202 1302 34
` 10 12.5
& *& 3/8 1/2
MZ?
? ?&
''&`'` ''&`'
MT – Male taper thread
MT15
FZK
K
For hoses longer than 3 meters.
302 Air Line Accessories
Connection type
Nipple NIP 10
Size Ordering No.
mm
in
HZ
H10 H13
''&''&& ''&'' 8202 1202 29 8202 1202 34
` & *& 10 3/8 12.5 1/2
&" Y `" Y
SH – Safety Hose a
SH10
''&'`& ''&'`` 8202 1203 28
` & *& 10 3/8
8202 1302 51
1/2 BSPT
MZ?
? M08 M10
''&''` 8202 1202 45 8202 1202 52
&" Y 1/4 BSP 3/8 BSP
''&`'
&" Y
MTZ?
? MT10 MT15
''&'' 8202 1202 78 8202 1203 02
&" Y 3/8 BSPT 1/2 BSPT
FZK
K F10
''&'' 8202 1202 87
&" Y 3/8 BSP
Quick Couplings
QIC 10S and NIP 10
Atlas Copco standard EU QIC 10S QIC 10S safety coupling is suitable for assembly tools and drills. The QIC 10S is strong and durable and interchangeable with the QIC 10 coupling. ; One-hand operation. zSafety feature according to EN 983 / ISO 4414. zMain market: Europe and Australia. z z
Q
Technical Data
Flow chart. QIC 10S M10 and NIP 10 M10
? #; + '` * ¥Y } ; & ' ¥Y ? # L & !'JJ
0.60 0.50 0.40 0.30 0.20 0.10 0.00 0
5
10
15
20
l/s
25
& K MP
QIC 10S and NIP 10, 14 l/s
; `
HZ
M – Male thread
a
Size
Coupling QIC 10S
Ordering No.
mm
H10 H13
''&`' ''&`'& 8202 1302 33 8202 1302 39
` 10 12.5
M08 ?& M15
8202 1302 43 ''&`'* 8202 1302 81
1/4 BSP `" Y 1/2 BSP
in
Connection type
Size
Nipple NIP 10
Ordering No.
H10 H13
''&''&& ''&'' 8202 1202 29 8202 1202 34
` & *& 10 3/8 12.5 1/2
SH – Safety hose a
SH10
''&'`& ''&'`` 8202 1203 28
` & *& 10 3/8
& HZ *& 3/8 1/2
mm
in
MT – Male taper thread
MT15
8202 1302 58
1/2 BSPT
MZ?
? M08 M10
''&''` 8202 1202 45 8202 1202 52
&" Y 1/4 BSP 3/8 BSP
F – Female
F08 F10
8202 1302 73 8202 1302 74
1/4 BSP 3/8 BSP
MT – Male taper thread
? MT10 MT15
''&'' 8202 1202 78 8202 1203 02
&" Y 3/8 BSPT 1/2 BSPT
FZK
K F10
''&'' 8202 1202 87
&" Y 3/8 BSP
For hoses longer than 3 meters.
Air Line Accessories 303
Air Line Accessories
Connection type
QIC 15 and NIP 15
Quick Couplings
Atlas Copco standard EU QIC 15 The QIC 15 quick coupling is suitable for assembly tools, grinders and drills. The QIC 15 can withstand extremely rough handling in tough applications. }# + ; Strong and durable. zOne-hand operation. zMain market: Europe. z z
Q
Flow chart. QIC 15 M15 and NIP 15 F15
Technical Data ? #; + * ¥Y } ; ` ' ¥Y Max working pressure 10 bar !'JJ
0.6 0.5 0.4 0.3 0.2 0.1 0 0
10
20
30
40
50
& K MP
QIC 15 and NIP 15, 30 l/s
; `
Air Line Accessories
Connection type
Size
Coupling QIC 15
Ordering No.
mm
in
Nipple NIP 15
Ordering No.
& H13 &
''&'*&` ''&'*'' ''&'*&&& 8202 1251 29 ''&'*&`
` & *& & ` 12.5 1/2 & *
SH10 SH13 &
8202 1203 44 8202 1203 51 ''&'`
10 12.5 &
mm
in
H – Hose
H10 &` &
8202 1304 00 ''&`& ''&`'
10 3/8 &'* &' & *
HZ
M – Male thread
M08 M10 ?&*
8202 1304 34 8202 1304 42 ''&`*
1/4 BSP 3/8 BSP &'" Y
FZK
K&*
''&`
&'" Y
M – Male thread
M10 M15
8202 1251 45 8202 1251 52
3/8 BSP 1/2 BSP
MTZ?
? MT10 ?&*
''&'*& 8202 1251 78 ''&'*&
&" Y 3/8 BSPT &'" Y
F08 F10 F15
8202 1251 94 8202 1252 02 8202 1252 10
1/4 BSP 3/8 BSP 1/2 BSP
SH – Safety Hose a
F – Female thread
a
Size
Connection type
For hoses longer than 3 meters.
304 Air Line Accessories
3/8 1/2 *
Quick Couplings
QIC 15S and NIP 15
Atlas Copco standard EU QIC 15S The QIC 15S safety coupling is suitable for assembly tools, grinders and drills. The QIC 15S is easy to handle, strong and durable. }#
+ ; One-hand operation. zSafety feature according to EN 983 / ISO 4414. zMain market: Europe. z z
Q
Flow chart. QIC 15S M15 and NIP 15 F15
Technical Data ? #; + *' * ¥Y } ; `` ' ¥Y Max working pressure 10 bar !'JJ
0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 0.00
10.00
20.00
30.00
40.00
50.00
60.00
& K MP
QIC 15S and NIP 15, 33 l/s
; ` Size
Coupling QIC 15S
Ordering No.
mm
in
Nipple NIP 15
Ordering No.
& H13 &
''&'*&` ''&'*'' ''&'*&&& 8202 1251 29 ''&'*&`
` & 12.5 &
& *& ` 1/2 *
SH10 SH13 &
8202 1203 44 8202 1203 51 ''&'`
10 12.5 &
3/8 1/2 *
mm
in
H – Hose
H10 &` &
8202 1304 08 ''&`'` ''&```
10 3/8 &'* &' & *
HZ
M08 M10 ?&*
8202 1304 38 8202 1304 48 ''&` `
1/4 BSP 3/8 BSP &'" Y
F15
8202 1304 74
1/2 BSP
M – Male thread
M10 M15
8202 1251 45 8202 1251 52
3/8 BSP 1/2 BSP
MTZ?
? MT10 ?&*
''&'*& 8202 1251 78 ''&'*&
&" Y 3/8 BSPT &'" Y
F08 F10 F15
8202 1251 94 8202 1252 02 8202 1252 10
1/4 BSP 3/8 BSP 1/2 BSP
M – Male thread
F – Female thread
SH – Safety Hose a
F – Female thread
a
Size
Connection type
For hoses longer than 3 meters.
Air Line Accessories 305
Air Line Accessories
Connection type
ErgoQIC 10 ASIA and NIP 10 ASIA
Quick Couplings
ASIA standard ErgoQIC 10 ASIA } ~_J& _
; ! pling with no air restriction inside the coupling. It is suitable for assembly tools, drills and grinders. Upgrading any air system with ErgoQIC 10 ASIA will Q Q+ ! ++ }#
; Strong and durable. zMinimized connection force. zSafety feature according to EN 983 / ISO 4414. zMain market: Asia, Italy. z z
Q
Flow chart. ErgoQIC 10 ASIA and NIP 10 ASIA
Technical Data ? #; + `* * ¥Y } ; '' ' ¥Y ? # L & !&J J
ΔP bar 0.5 0.4 0.3 0.2 0.1 0.0 0
5
10
15
20
25
30
35
l/s
& K MP
Air Line Accessories
ErgoQIC 10 ASIA and NIP 10 ASIA, 22 l/s
; ` Size
Connection type
Coupling ErgoQIC 10 ASIA
Ordering No.
HZ
H08 H10 H13
''&& ''&&& 8202 1104 02 8202 1104 03
MT – Male taper thread
MT08 ?& MT15
FT – Female taper thread
FT08 FT10 FT15
` Air Line Accessories
Size
Connection type
Nipple NIP 10 ASIA
Ordering No.
mm
in
` & *& 10 3/8 12.5 1/2
HZ
H08 H10 H13
''&''&* ''&''& 8202 1202 17 8202 1202 18
` 10 12.5
& *& 3/8 1/2
8202 1104 05 ''&& 8202 1104 07
1/4 BSPT `" Y 1/2 BSPT
MTZ?
? ? MT10 MT15
''&''& ''&''' 8202 1202 21 8202 1202 22
&" Y &" Y 3/8 BSPT 1/2 BSPT
8202 1104 09 8202 1104 10 8202 1104 11
1/4 BSPT 3/8 BSPT 1/2 BSPT
FT – Female taper thread FT08 FT10 FT15
8202 1202 23 8202 1202 24 8202 1202 25
1/4 BSPT 3/8 BSPT 1/2 BSPT
mm
in
Quick Couplings
QIC 10 ASIA and NIP 10 ASIA
ASIA standard QIC 10 ASIA The QIC 10 ASIA quick coupling is suitable for assembly tools, drills and small grinders. The QIC 10 ASIA has a wide range of connections available and it is interchangeable with asia standard nipples. ; One-hand operation. zStrong and durable. zMain market: Asia. z z
Q
Technical Data
Flow chart. QIC 10 ASIA and NIP 10 ASIA
? #; + ' * ¥Y } ; &` ' ¥Y Max working pressure 10 bar !'JJ
0.80 0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 0.00
5.00
10.00
15.00
20.00
25.00
& K MP
QIC 10 ASIA and NIP 10 ASIA, 13 l/s
; ` Coupling QIC 10 ASIA
Size Ordering No.
mm
in
Size
Connection type
Nipple NIP 10 ASIA
Ordering No.
mm
in
& *& 3/8 1/2
HZ
H10 H13
''&`'* ''&`' 8202 1302 87 8202 1302 88
` & *& 10 3/8 12.5 1/2
HZ
H10 H13
''&''&* ''&''& 8202 1202 17 8202 1202 18
` 10 12.5
MT – Male taper thread
MT08 MT10 MT15
8202 1302 89 8202 1302 90 8202 1302 91
1/4 BSPT 3/8 BSPT 1/2 BSPT
MTZ?
? MT08 MT10 MT15
''&''& 8202 1202 20 8202 1202 21 8202 1202 22
&" Y 1/4 BSPT 3/8 BSPT 1/2 BSPT
FT – Female taper thread
FT08 FT10 FT15
8202 1302 92 8202 1302 93 8202 1302 94
1/4 BSPT 3/8 BSPT 1/2 BSPT
FT – Female taper thread
FT08 FT10 FT15
8202 1202 23 8202 1202 24 8202 1202 25
1/4 BSPT 3/8 BSPT 1/2 BSPT
Air Line Accessories 307
Air Line Accessories
Connection type
Claw Couplings CLAW couplings are made from dropforged, hardened steel which can withstand rough treatment and ensures a
Q The coupling head is the same for all sizes, which can therefore be freely combined. The recommended maximum working pressure is 10 bar. zLarge bore – machined surfaces give low air resistance and minimum pressure drop. zRobust claws – will withstand rough handling without deformation. zLocking lugs – precision-made to provide a reliable lock. zSpecial rubber packings – resistant to oil and temperature changes. Max. temperature 80oJ& oK zPacking seats – lathe-turned grooves ensure a leak-proof seal. zCouplings are zinc-plated and thus effectively treated against corrosion.
CLAW
Flow chart. For 2 pieces of CLAW ΔP bar 0.20 0.15 0.10 0.05 0 0
50
100
150
250
200
300 l/s
& K M
CLAW Connection type
mm
in
Bore B, mm
H10 H13 & H20 H25
` 9000 0309 00 9000 0310 00 `&& 9000 0312 00 9000 0313 00
` 10 12.5 & 19 25
& 3/8 1/2 * 3/4 1
* 8.0 10.5 &`* 17.0 22.0
LNHZ{L
{$& {$&` {$& {$' {$'*
' '& '' '` '
& &'* & & '*
` &' * ` &
&* &`* & ' ''
M – Male thread
M10 M15 M20 M25
9000 0300 00 9000 0301 00 9000 0302 00 9000 0303 00
3/8 BSP 1/2 BSP 3/4 BSP 1 BSP
11.2 14.8 19.0 25.5
F – Female thread
F10 K&* K' F25
9000 0304 00 `* ` 9000 0307 00
3/8 BSP &'" Y `" Y 1 BSP
15.0 & ' 25.0
Air Line Accessories
Protection cover for CLAW couplings
a
Size Ordering No.
HZ
Coupling CLAW
9000 0314 00
}# L J{
K+ ? K K{$& !&` !& K{$' !'*
oJ &'oJ a &* 'oJ `&'oJ a
+ L
`&
Viton-green.
308 Air Line Accessories
'*
BAL, BAL-1A
Ball Valves
BAL and BAL-1A The Atlas Copco valves BAL and BAL-1A are both suitable for air, water and many other liquids and gases due to the choice of material. z Silicone-free grease – Both are lubricated with silicone-free grease which is important when spray-painting. z Maximum through flow – Full bore valve to DIN standards. z Housing and ball made of chromeplated hot-stamped brass MS 58. z Handle of enamelled aluminum. BAL – with nitrile rubber seals BAL valves can be used in all settings between fully open and fully closed. The balls and the seals can be replaced without the body being removed from the piping.
Technical data BAL ? # L & Working temperature range: -20 oC to oC. BAL-1A Maximum working pressure:& "{!& * #& &oJ Working temperature range: -30 oC to 'oJ"{!& * 'oC max. working pressure is reduced to 8
Model
BAL 08 BAL 10 "{&* BAL 20 "{'* "{!& "{!&& "{!&&* "{!&' "{!&'* "{!&`' "{!& "{!&*
Connection thread in BSP
Bore D mm
L mm
H mm
I mm
Ordering No.
1/4 3/8 &' 3/4 & & ` &' ` & && &&' '
9.5 9.5 &'* 19 '* & &* ' '* `' ` *
50 50 75 ` * & ` & & &'
41 41 ` 55 *` * * ` &`
! ! ` ` &'' &* &* &`
8202 0301 05 8202 0302 04 ''``` 8202 0304 02 ''`*& ''`` ''`&& ''`' ''`` ''`* ''`*' ''` ''`
Dimensions I
H
H
D
D L
L
@
Air Line Accessories
%\; Intended for operating either fully open or fully closed.
X&=
Air Line Accessories 309
Swivel Connectors
MultiFlex
MultiFlex Swivel Multi-directional connector The MultiFlex swivel is an ingenious multi-directional connector. Connect your tool and the hose will stay in the ideal position however much you and the tool move around. The MultiFlex bends `
the hose stays straight. It takes the effort out of working in those cramped spaces. What’s more, the hose feels almost weightless and it reduces hose wear. It’s the magic of MultiFlex – a marriage of ergonomic thinking and ingenious design. Ergonomic. Reduces hose wear. z ; + z Minimum pressure drop. z Strong and durable. z Cover made of EPDM. z z
a
Model
Max rec. a l/s cfm
? K #&" Y ? K #&" Y ? K #`" Y ? K #&'" Y b MultiFlex 1/8" BSP b MultiFlex 1/4" BSP c MultiFlex 1/2" BSP
&' '* &' '* `' `' &' '* &' '* * &&
Thread Inlet female Outlet male Weight Length in in g mm
& & ` &' & & &'
& & ` &' & & &'
The pressure drop will be 0.2 bar at an inlet pres
b c
` ` &` &'* `'
Dia mm
' ' ' ' '* '* ' ' ' ' ` `
Ordering No.
''&`*& ''&`*' ''&`*'' ''&`*' ''&`* ''&`*& ''&`*
With cover. HIGH FLOW.
Flow chart MultiFlex 1/2" or 3/8"
MultiFlex 1/8" or 1/4" 90 degrees
90 degrees
0 40
0 80 0 70
[ Z
[ Z
0 30 0 25 0 20 0 15 0 10 0 05
0 60 0 50 0 40 0 30 0 20 0 10
0 00
0 00 0 00
5 00
10 00
15 00
20 00
25 00
30 00 35 00 40 00
45 00
0 00
5 00
10 00
: YZ
15 00
20 00
25 00
: YZ
MultiFlex HIGH FLOW 90 degrees 0 40
[ Z
Air Line Accessories
0 30 0 25 0 20 0 15 0 10 0 05 0 00 0 00
10 00
20 00
30 00
40 00
: YZ
310 Air Line Accessories
50 00
60 00
70 00
Fittings
Hose connection
Simple pressure clamps for PVC HOSES
Hose size
For CABLAIR
For PVC
One-lugged steel clamp mm
Ordering No.
Z – – – 10 Z &` – & – ' Z 25
Z – 03 * 08 – & Z 13 Z – Z Z –
*'!' 5.9- 7.0 7.0- 8.5 *!& !&& 11.3-13.3 12.8-14.8 &!& &*!& 18.0-20.3 ''!'' 22.0-24.8 '``!'` '*!` 29.8-33.1
` &''& 0347 0122 19 0347 0122 05 ` &'' ` &'' 0347 0122 08 0347 0122 09 ` &''& ` &''&& 0347 0122 12 ` &''&` 0347 0122 14 ` &''&* ` &''& 0347 0122 22
Medium pressure clamps for PVC HOSES
For CABLAIR
For PVC, POLUR
Medium clamp worm drive mm
Ordering No.
Z Z Z Z & ' Z '* Z Z Z
Z & Z &` & ' '* Z Z Z
!& &&!& &&!& &`!' &*!' &!' ''!`' '!` `'! `!* *!*
` &' ` &` ` &` ` & ` &* ` & ` & ` & ` &&& ` &&' ` &&`
3.2 * ` 3.2 ` 10 10 12.5 12.5 & 20 20 '*
in
Ordering No.
1/8 `& & 1/8 & *& 3/8 3/8 1/2 1/2 * 3/4 3/4 &
9000 0523 00 &`& ' 9000 0524 00 '& & &* 9000 0247 00 9000 0242 00 9000 0248 00 9000 0243 00 ' 4150 0429 00 9000 0245 00 '
For couplings with male parallel thread
Fiber gasket between material and nipple Ordering No.
?* &" Y &" Y `" Y &'" Y `" Y &" Y
* * & * * ' * * * * * *`*& * *'` * *`
Reducing nipple in brass
For TURBO
For RUBAIR
Medium clamp worm drive mm
Ordering No.
Z &` & Z ' Z
& &` & Z '
&&!& &`!' &*!' &!' ''!`' '!`
` &` ` & ` &* ` & ` & ` &
Heavy-duty pressure clamps for RUBBER HOSES
mm
1/8 BSP &" Y &" Y 1/4 BSP &" Y &" Y 1/4 BSPT 3/8 BSPT 3/8 BSPT 1/2 BSPT &'" Y 1/2 BSP 3/4 BSPT &" Y
Gaskets
Medium pressure clamps for RUBBER HOSES
Thread in
Female thread in
Male thread in
Ordering No.
1/4 BSP 3/8 BSP 1/2 BSP
1/8 BSP 1/4 BSP 3/8 BSP
9721 4000 94 9721 4000 92 9721 4000 93
Swivels
For TURBO
For RUBAIR
Heavy-duty clamp mm
Ordering No.
– ' Z –
– & ' 25
22.0-25.0 '*!' '!`' 34.0-38.0
9000 0194 00 &* & 9000 0197 00
Air inlet
Air outlet Male BSP
*&
&
Max Swivel bend from centre line
`¦
Ordering No.
'&`&`
>
; #&
Air Line Accessories 311
Air Line Accessories
Male thread – hose nipple
Fittings Hose connection with clamp nut and spring guard
1 1
Bushing Male thread – female thread
2
Male thread in
Female thread in
Ordering No.
1/4 BSP 3/8 BSP &'" Y 1/2 BSP `" Y 1 BSPT
1/8 BSP 1/4 BSP &" Y 3/8 BSP &'" Y 3/4 BSP
9090 0799 00 9090 0798 00 & 9090 0797 00 9090 0795 00
1
Hose diameter Outside/Inside mm
Male thread in
Ordering No.
10/8 a 10/8 a &' 12/10 b 15/12.5 c
1/4 BSP 3/8 BSP &" Y 3/8 BSP 1/2 BSP
9721 4002 89 9721 4002 90 '& 9721 4000 88 9721 4000 89
Male threaded hose nipple with clamp nut should be used with female threaded quick couplings.
Double connection Male taper thread – male taper thread
Clamp nut, brass
2
From thread in
To thread in
Ordering No.
1/8 BSPT 1/8 BSPT 1/4 BSPT 1/4 BSPT 3/8 BSPT 3/8 BSPT &'" Y 1/2 BSPT 3/4 BSPT 3/4 BSPT 1 BSPT
1/8 BSPT 1/4 BSPT 1/4 BSPT 3/8 BSPT 3/8 BSPT 1/2 BSPT &'" Y 3/4 BSPT 3/4 BSPT 1 BSPT 1 BSPT
9090 0100 00 9090 0110 00 9090 0120 00 9090 0130 00 9090 0140 00 9090 0150 00 & 9090 0170 00 9090 0180 00 9090 0190 00 9090 0200 00
Spring guard in steel
Hose diameter Outside/Inside mm
Ordering No.
10/8 a 12/10 b 15/12 c
9721 4002 88 9721 4000 91 9721 4002 85
The spring guard should be used with the clamp nut above. a
CABLAIR 08
b
c
CABLAIR 10
CABLAIR 13
Manifolds 3/8 inlet on each side, 1/4 outlets for couplings
Double adjustable connection Male thread – male thread From thread in
&'" Y
To thread in
&'" Y
Thread Ordering No.
Air Line Accessories
Outlet in
Number of outlets
Ordering No.
3/8 BSP 3/8 BSP `" Y
1/4 BSP 1/4 BSP &" Y
4 5
9090 0201 00 9090 0201 01 '&'
Manifolds
Sealing rings for double adjustable connection
3/8 inlet on each side, 1/4 outlet on both sides for couplings
For coupling with male thread in
Spare rubber sealing ring for adjustable connections Ordering No.
1/2 BSP 1 BSP
9090 0884 00
312 Air Line Accessories
Inlet in
Thread
Inlet in
Outlet in
Number of outlets
Ordering No.
3/8 BSP `" Y 3/8 BSP 3/8 BSP
1/4 BSP &" Y 1/4 BSP 1/4 BSP
4 8 10
9090 0201 10 '&&& 9090 0201 12 9090 0201 13
Fittings
Y-connections Pipe tee
2 female outlets and 1 male inlet
Model
KK? F/F/M10 F/F/M15
Female thread in
Male thread in
Ordering No.
Model
&" Y 3/8 BSP 1/2 BSP
&" Y 3/8 BSP 1/2 BSP
'& 9090 0201 87 9090 0201 85
F08 F10 F15 F20 F25
Female threads in
Ordering No.
1/4 BSP 3/8 BSP 1/2 BSP 3/4 BSP 1 BSP
9090 0201 51 9090 0201 53 9090 0201 50 9090 0201 52 9090 0201 54
Branch tee
Model
F08 F10 F15
Female thread in
Ordering No.
Model
1/4 BSP 3/8 BSP 1/2 BSP
9090 0201 21 9090 0201 22 9090 0201 20
'#K&#? '#K&&#?& '#K&*&#?&* '#K'&#?' '#K'*&#?'*
Female thread in
Male thread in
Ordering No.
&" Y `" Y &'" Y `" Y &" Y
&" Y `" Y &'" Y `" Y &" Y
'&& '&` '& '&' '&
Cross
Run tee
3 female threads and 1 male thread
2 female outlets and 1 male inlet
Model
3xF08 1xM08 3xF10 1xM10 3xF15 1xM15
Female thread in
Male thread in
Ordering No.
Model
1/4 BSP 3/8 BSP 1/2 BSP
1/4 BSP 3/8 BSP 1/2 BSP
9090 0201 31 9090 0201 32 9090 0201 30
F08/M08/F08 F10/M10/F10 F15/M15/F15
Pipe elbow
Model
F08 F10 F15 F20 F25
Female thread in
Male thread in
Ordering No.
1/4 BSP 3/8 BSP 1/2 BSP
1/4 BSP 3/8 BSP 1/2 BSP
9090 0201 71 9090 0201 72 9090 0201 70
Hex head plug
Female thread in
Ordering No
1/4 BSP 3/8 BSP 1/2 BSP 3/4 BSP 1 BSP
9090 0201 40 9090 0201 43 9090 0201 41 9090 0201 42 9090 0201 44
Model
M08 M10 M15 M20 M25
Male thread in
Ordering No.
1/4 BSP 3/8 BSP 1/2 BSP 3/4 BSP 1 BSP
9090 0201 81 9090 0201 84 9090 0201 80 9090 0201 83 9090 0201 82
Air Line Accessories 313
Air Line Accessories
2 female outlets and 1 male inlet
Pipe cross
Blow Protector ! surized hose, the hose starts blowing compressed air in an uncontrolled way. ; thus minimizing the risk of injuries to personnel and damage to the workpiece or the surroundings. The selection parameters are the air pressure and the air flow. For proper function the air pressure should be set at tool. The air flow is determined by the air consumption of the tool and the hose length.
BLOCK When working with impact wrenches and pulse tools care must be taken in the choice of blow protector. The value of air flow under full load must be increased by 50% when selecting a blow protector for impact wrenches and pulse tools as there will otherwise be a risk of shut-off when free running. BLOCK has automatic reset. When the air is switched on again the valve in BLOCK opens and is automatically reset.
BLOCK
First hose
Selection table using standard hoses ; es must all be within the recommended range in order to choose the correct blow protector. The second hose is only used when hoses longer than 20 m are used. The second hose will always be 20 m
length. ? # L |&
Second hose
First hose
Second hose
l/s
m
mm
!* !* 0- 8 ! 0-10 0-10 0-14 !& !&* !'* !'* 0-35 !`* 0-35 ! ! ! ! !
&!* !& 1- 5 !& 1-10 11-20 1- 5 !& &&!' &!* !& 1- 5 !& 11-20 &!& &!& &! !' &!'
` 8 & 10 12.5 10 &` & &'* & 12.5 & 19 & & & '* '*
m mm
0 0 0 0 0 0 ' '
Z Z – Z – – – Z Z Z Z – Z – Z '* '* '* '*
Shut off l/s
&` 13 &` 13 13 18 & `' `' `' 45 * 45 * *
Female thread in
Ordering No.
& & 1/4 & 1/4 1/4 3/8 ` ` ` ` 1/2 &' 1/2 ` ` & & &
''&* ''&*' 8202 0100 52 ''&*' 8202 0100 52 8202 0100 52 8202 0100 54 ''&* ''&* ''&* ''&* 8202 0100 58 ''&* 8202 0100 58 ''& ''& ''&' ''&' ''&'
Female
in
Ordering No.
& & & & 1/4 1/4 1/4 1/4 & 3/8 `
''&* ''&* ''&* ''&* 8202 0100 52 8202 0100 52 8202 0100 52 8202 0100 52 ''&*' 8202 0100 54 ''&*
Product
"{J { "{J BLOCK 08H "{J BLOCK 08H BLOCK 08H BLOCK 10L "{J &{ "{J & "{J & "{J & BLOCK 15H "{J &* BLOCK 15H "{J ' "{J ' "{J '* "{J '* "{J '*
BLOCK
&
Air Line Accessories
Spiral hose
Selection table when using spiral hoses and hose balancers The airflow, spiral hose and hose balancer must all be within recommended range in order to choose the correct BLOCK blow protector. The second hose, only used when &
a maximum length of 5 meter. The second hose should be placed between the BLOCK and the FRI unit.
314 Air Line Accessories
Spiral hose or balancer l/s
! ! ! ! 0- 8 0- 8 0- 8 0-11 !&& 0-15 !'
Model
Y_!` >_{` Y_& Y_'{ HRIL 4 SPI 09-3 SPI 2M SPI 2S Y_'{ SPI 3M Y_`
m mm
'* & ' 1.1 2.5 4.0 3.0 4.0 `
Z – 9 8 8 && 11 &&
# l/s
` ` ` ` 14 14 14 14 & 19 `'
Product
"{J { "{J { "{J { "{J { BLOCK 08H BLOCK 08H BLOCK 08H BLOCK 08H "{J BLOCK 10L "{J &
Introduction – Hoses
Pressure drop diagram for straight hoses
\]
Pressure drop diagram for hoses _
185 150
125 100 25
Example The tool has an air consumption of 10 l/s and the application requires a hose length of 7 m. These two values have a cross point slightly under the 10 mm size hose (7 m of 10 mm hose gives a value # +&&_
50
20
16
;
Therefore a 10 mm hose will be suitable. 20 15
13
10 10
5
08
06 2
1.5 05 1 2
Inlet pressure 7 bar Pressure drop 0.2 bar Two hose nipples included
4
6
8
10
12
Air Line Accessories 315
Air Line Accessories
How to read the diagram: Look up the tools required air consump Use this value in the diagram . What length of hose do you need? Look at the diagram to see which hose size you need. Decide which type of hose you need, Atlas Copco Tools has seven different hoses covering all types of needs for pneumatic hand tools.
Hoses
CABLAIR, ESD
CABLAIR hoses #$\ @ :\ Cablair is made of high-strength, high performance PVC compound. The Cablair hose weighs 30-50% less and is
;# ! ventional PVC hoses. This ensures complete freedom of movement for operators of pneumatic hand tools in any working environment. Low weight. }# + ;# z Silicone free. z Ergonomic. z L !&*JJ z Applicable standards BS EN ISO '''&& " }$_ * ' z z
Hose inside dia
Air Line Accessories
a
Model
mm
in
J"{_> CABLAIR 08 CABLAIR 10 J"{_>&` J"{_>& CABLAIR 20 CABLAIR 25
8 10 &'* & 19 25
& 1/3 2/5 &' * 3/4 1
}# ;# Antistatic. z Silicone free. z Testing in accordance with " '*& &&' z L !&*JJ z Applicable Standards BS EN ISO '''&& " }$_ * ' BS EN ISO 8031:2009
Model
z
`& Air Line Accessories
J"{_>} @ J"{_>} @ J"{_>} @& CABLAIR ESD 13 a
* 11 13 & '& 24 31.5
With a safety factor of 3 at 20oC (at the max temp oC the working pressure should be reduced +*<
CABLAIR ESD @ @ J } @
+ use within the computer manufacturing industry. The hose possesses properties which enable ESDS (electrostatic sensiQ Q area with a low risk level, as a result of electrostatic discharge. In addition to a known demand in the computer industry, it is expected that potential exists in the electronics, radio and communication fields. The connection device must be earthed/grounded. z
Max Hose outside working Max rec. dia pressure a b mm bar l/s
Hose inside dia mm in
& *& & ` 13 1/2
& 14 12 && 8 7 b
With a safety factor of 3 at 20oC (at the max temp oC the working pressure should be reduced +*<
Ordering No.
&' 1.7 2.1 ` * 5.8 10.4
9093 0035 11 9093 0035 41 9093 0035 71 9093 `& 9093 ``& 9093 `& 9093 `&
The pressure drop will be 0.2 bar on a hose length of 5 m.
Max Hose outside working dia pressure a mm in bar
&& & &' &' & & 18 23/32
7.5 13 '& ` 75 125
Weight per 30 m coil kg
& 7
Weight Max rec. per )> ! l/s kg
* &` 21
'` '* ' & 4.41
Ordering No.
8202 *& 8202 0501 08 8202 0501 10 8202 0501 13
PVC, POLUR
Hoses
PVC hoses Strong PVC hose for heavy-duty applications PVC hose has high resistance to abrasion, which makes it the ideal hose for tough working environments such as workshops, factories, garages, etc. It is mainly recommended for indoor use. Long service life. z Pliable. z Transparent. z L !&*JJ z Applicable Standards BS EN ISO '''&& " }$_ * ' z
Hose inside dia
a
Model
mm
in
PVC 03 YJ* YJ YJ PVC 10 PVC 13 YJ& PVC 20 YJ'*
3.2 * ` 10 12.5 & 19 '*
1/8 `& & *& 3/8 1/2 * 3/4 &
Max Hose outside working dia pressure a mm bar
7 && &' 14 18 '' 25 `'
With a safety factor of 3 at 20oC (at the max temp oC the working pressure should be reduced +*<
20 & & & 14 13 &' 10 & b
Max rec. b l/s
Weight per 30 m coil kg
Ordering No.
0.7 '& * 13 21 ` 75 &'*
1.4 & '* ' 3.7 5.9 ' 8.3 &'*
9093 0037 21 `` *& `` & ``&& 9093 0038 41 9093 0038 71 ``& 9093 0039 31 ``&
The pressure drop will be 0.2 bar on a hose length of 5 m.
POLUR High resistant polyurethane hose Polur hose is the most environmentally friendly solution. It has high resistance to abrasion and it is oil resistant. Polur hose has a much longer lifetime than PVC hoses. Polur is ideal in tough working conditions such as workshops, factories, garages, shipyards and construction ;# + Q degrees. Polur is recommended for indoor and outdoor use. Oil resistant. Flexible. z Long service life. z L !`JJ z
Hose inside dia Model
mm
Y{^> Y{^>& Y{^>&`
*& & ` &` &'
in
Hose Max working Max rec. outside dia pressure a b mm bar l/s
&' & &
' & &`
a
With a safety factor of 3 at 20oJ # oC L +*<
b
The pressure drop will be 0.2 bar on a hose length of 5 m, including 2 nipples and at an inlet pressure of 7 bar.
* &` '&
Weight per 25 m coil kg
'' '*
Ordering No.
''& '''& ''`&`
Air Line Accessories 317
Air Line Accessories
z
Hoses
TURBO, RUBBER
TURBO #$\ @ # Q ;#! ible use both indoor and outdoor. The hose weighs 30-40% less than conventional rubber hoses, making it ideal for foundries, shipyards, engineering workshops and construction sites. Turbo hose is oil resistant. Extremely low weight. ;# z Antistatic. z Grinding and welding spatter resistant. z L !`J J z z
Model
Hose inside dia mm in
TURBO 13 TURBO 13 TURBO & TURBO & TURBO '
13 13 & & '&
1/2 1/2 '` '` *
Hose outside dia mm
Max working pressure a bar
Max rec. b l/s
20 20 ' ' '
21 21 ` ` *
19 19 '' '' '
a
+ '¦J
b
The pressure drop will be 0.2 bar on a hose length of 5 m, including 2 nipples and at an inlet pressure of 7 bar.
Weight per 20 m coil 30 m coil kg kg
3.9 – Z *
– 5.9 Z ' Z
Ordering No.
9093 0057 91 9093 0057 93 `* `& `* `` `* &
RUBBER Durable reinforced extra thick heavy duty rubber hose The hose withstands rough handling and is suitable for the most demanding tasks in construction, mining, shipyards, foundries etc. The inner lining is black EPDM rubber, conductive to dissipate static electricity. Reinforcement with high tensile strength made of syntetic textile yarns. Durable. Antistatic. z Grinding and welding spatter resistant. z L !'*J J z
Air Line Accessories
z
Model
>^""}> >^""}> >^""}> >^""}> >^""}> >^""}> >^""}> >^""}> a b
318 Air Line Accessories
Hose inside dia mm in
` & &'* & ' ' '* '*
& ` &' * ` ` & &
Max Hose outside working Max rec. dia pressure a b mm bar l/s
&' & '' '* ` ` ` `
& & & & & & & &
&` '& ` * * &'* &'*
Length Weight m kg
` ` ` ` ` ' ` '
`* &'` &` &` &' ' &
Ordering No.
`'` `'` `'` `'` `' `'` `'& `'&`
+ * '¦J The pressure drop will be 0.2 bar on a hose length of 5 m, including 2 nipples and at an inlet pressure of 7 bar.
RUBAIR
Hoses
RUBAIR Durable reinforced heavy duty rubber hose Rubair hose is double reinforced to ful
Q+ + is recommended for indoor and outdoor use. Rubair hose is oil resistant. Durable. Antistatic. z Grinding and welding spatter resistant. z L !'JJ z z
& &'* & ' '*
` &' * ` &
& && '` ' `
Max working pressurea bar
Max rec. b l/s
Weight per 20 m coil kg
Ordering No.
& & & & &
&` '& ` * &'*
` & &&
'''& ''`&` ''& ''*' '''*
a
+ * '¦J
b
The pressure drop will be 0.2 bar on a hose length of 5 m, including 2 nipples and at an inlet pressure of 7 bar.
Air Line Accessories
Model
>^"_>& >^"_>&` >^"_>& >^"_>' >^"_>'*
Hose inside dia Hose outside dia mm in mm
Air Line Accessories 319
Spiral Hoses
SPI
SPI Elastic hose for vertical and horizontal applications SPI elastic spiral hose is ideal for air tools Q + # outlet. It is easily stretched and retracts immediately when released.When used with hand tools, its self-storage principle L; and out of the way of the operator. The SPI 1 and SPI 2 have ball bearing swiv
`
# Y_ SPI is the ideal hose in combination with a balancer. Self-retractable. z{ ;# zStrong and durable. zTubing material: Polyurethane (100% Y^> z ' zColour: Blue. zWorking pressure: 8 bar at 23ºC. zBurst pressure: 25 bar at 23ºC. z !J J z
Model
Y_& Y ! Y_& Y !? SPI 2SPSW-S SPI 2SPSW-M Y_' Y !{ Y_' Y !¡{ Y_` Y! Y_` Y!? Y_` Y!{ Y_` Y!¡{ SPI 4SP-XXL
Dimensions D a
B
Air Line Accessories
A
Hose Hose Max. inside outside rec. Working a range mm mm l/s m
320 Air Line Accessories
* * 8 8 && && && && 13
& & 12 12 &' &' & & & & 19
* 13 10 '* '' & &` 21
' 2 4 ' 10
*
(A) mm
(B) mm
Max Male spiral dia threads (C) (D) in mm mm BSP Ordering No.
* * 500 500 * * * * * * 500
&* `` 130 270 `* &* '* ` ** 850
&* &* 150 150 &* &* &* &* &* &* 500
Length
** ** 70 70 115
& & 3/8 3/8 ` ` ` ` ` ` 3/8
''* & ''* ` 8202 0508 75 8202 0508 77 ''* ''*& ''*' ''* ''* ''* 8202 0508 90
Productivity Kits Productivity kits boost productivity, extend tool lifetime and ensure minimum pressure drop. Each productivity kit includes ball valve, air preparation unit, and the couplings, hose and nipples needed for correct and safe installation of the tool. ¤ Q+ L ; the tool and whether the tool needs lubrication or not. You’ll be surprised how much the productivity kit improves the performance of the tool. Improves the performance of the tool. Fast and easy installation. zExtends tool lifetime. z z
Productivity kits for screwdrivers, drills and grinders
@
!
#$
%# & '
J
J
} ~_J } ~_J
$
''*& ''*&
J
} ~_J
''*
9 l/s 9 l/s
Cablair 8 mm Cablair 8 mm
ErgoQIC 08 ErgoQIC 08
Yes No
8202 0850 00 8202 0850 01
&
J &
} ~_J
''*
& &
J &
} ~_J >&
} ~_J&
''*` ''*&
23 l/s
Rubber 13 mm
ErgoQIC 10
Yes
8202 0850 14
23 l/s
Rubber 13 mm
ErgoQIC 10
Yes
8202 0850 15
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 02
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 11
35 l/s
Turbo 13 mm
ErgoQIC 10
Yes
8202 0850 17
35 l/s 35 l/s
Turbo 13 mm Turbo 13 mm
ErgoQIC 10 ErgoQIC 10
No Yes
8202 0850 04 8202 0850 13
&
} ~_J&
''*&'
&
J
$
''**
*
'
J
''*'
@
!
#$
9 l/s
Cablair 8 mm
ErgoQIC 08
Yes
8202 0850 35
&
Cablair 10 mm
ErgoQIC 08
Yes
''*`
& &
Cablair 10 mm Rubber 10 mm
ErgoQIC 08 ErgoQIC 10
Yes Yes
8202 0850 37 8202 0850 38
23 l/s
Cablair 13 mm
ErgoQIC 10
Yes
8202 0850 39
35 l/s
Turbo 13 mm
ErgoQIC 10
Yes
8202 0850 41
For small screwdrivers and small drills with 1/8" BSP air inlet ?_@_ K>@}~!J!& ?_@_ K>}~!J!&
For small screwdrivers and small drills with 1/4" BSP air inlet ?_@_ K>@}~!J
For screwdrivers and drills with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C08 MIDI Optimizer F/R EQ08-C08
For 1/2" drills and small nutrunners with 3/8" BSP air inlet ?_@_ K>@}~!J&
For 1/2" small nutrunners with 1/4" BSP air inlet ?_@_ K>@}~!J& ?_@_ K>@}~&!>&
For percussive tools and grinders with 3/8" BSP air inlet incl. whiphose MIDI Optimizer F/RD EQ10-R13-W
For percussive tools and grinders, incl. whiphose, no tool nipple included MIDI Optimizer F/RD EQ10-R13-W
For drills and nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-C13
For drills and nutrunners with 1/4" BSP air inlet MIDI Optimizer F/RD EQ10-C13-1/4
For grinders and nutrunners with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-T13
For grinders and nutrunners with 1/2" BSP air inlet MIDI Optimizer F/R EQ10-T13 MIDI Optimizer F/RD EQ10-T13
For grinders with 1/2" BSP air inlet ?_@_ K>@}~&!&
For large Turbo grinders with 1/2" BSP air inlet ?¡_K>J!&
For large Turbo grinders with 1/2" BSP air inlet ?¡_K>@J!'
%# & '
For small impacts and pulse tools with 1/4" BSP air inlet MIDI Optimizer F/RD EP EQ08-C08
For 1/2" impact wrenches and pulse tools with 3/8" BSP air inlet MIDI Optimizer F/RD EQ08-C10
For 1/2" impact wrenches and pulse tools with 1/4" BSP air inlet MIDI Optimizer F/RD EQ08-C10 MIDI Optimizer F/RD EQ10-R10
For impact wrenches and pulse tools with 3/8" BSP air inlet MIDI Optimizer F/RD EQ10-C13
For impact wrenches and pulse tools with 1/2" BSP air inlet MIDI Optimizer F/RD EQ10-T13
Air Line Accessories 321
Air Line Accessories
Productivity kits for impact wrenches and pulse tools
Pre-mounted Hose Kits Pre-mounted hose kits Atlas Copco hose kits provides an easy way to choose the right hose and coupling combination for pneumatic tools. Each kit is ready for immediate use without the need of assembly tools. z Correct combination hose – coupling. z Leak free hose connections. z Immediate use.
Hose kits Hose
Dia mm
Length m
J J J J Cablair Cablair Cablair Cablair Cablair Cablair Cablair Cablair Cablair Cablair Cablair Cablair Cablair PVC PVC Rubber Rubber Rubber Rubber Rubber Rubber Turbo Turbo Turbo
8 8 8 10 10 10 10 10 13 13 13 13 13 10 10 10 10 10 13 20 20 13 13 & & & & 20
* * * * 5 5 5 1.5 5 5 5 5 5 5 5 8.5 10 5 5 5 5 5 5 5 5 5 5 * * * & 20
Hose
Dia mm
Length m
Cablair Cablair Cablair Cablair PVC Rubber Rubber Rubber > >
10 10 10 10 10 10 10 13 & & &
0.7 1.5 1.5 0.7 0.7 0.7 0.7 0.7 * * *
Nipple
Coupling
} $_Y $_Y } $_Y& } $_Y& ErgoNIP 08 NIP 08 ErgoNIP 10 ErgoNIP 10 ErgoNIP 08 ErgoNIP 10 NIP 10US ErgoNIP 10 ErgoNIP 10 ErgoNIP 10 NIP 10US ErgoNIP 10 ErgoNIP 10 ErgoNIP 10 ErgoNIP 10 ErgoNIP 10 NIP 10US ErgoNIP 10 NIP 10US CLAW CLAW ErgoNIP 10 NIP 10US } $_Y& J{ $_Y&*^ } $_Y& CLAW
} ~_J } ~_J^ } ~_J& } ~_J& ErgoQIC 08 ErgoQIC 08US ErgoQIC 08 ErgoQIC 10 ErgoQIC 08 ErgoQIC 10 ErgoQIC 10US ErgoQIC 10 ErgoQIC 10 ErgoQIC 10 ErgoQIC 10US ErgoQIC 10 ErgoQIC 10 ErgoQIC 10 ErgoQIC 08 ErgoQIC 10 ErgoQIC 10US ErgoQIC 10 ErgoQIC 10US ErgoQIC 10 CLAW ErgoQIC 10 ErgoQIC 10US } ~_J& } ~_J& } ~_J&*^ } ~_J& ErgoQIC 10
Air inlet thread nipple
Ordering No.
! ! &" Y &" Y 1/4" BSP 1/4" BSP 1/4" BSP 1/8" BSP 3/8" BSP 1/4" BSP 3/8" BSP 3/8" BSP 1/4" BSP 1/2" BSP ! &'" Y ! ! -
''&&'& ''&&'& ''&& ''&&'& 8202 1182 02 8202 1182 21 8202 1180 77 8202 1182 25 8202 1182 03 8202 1182 05 8202 1182 17 8202 1180 30 8202 1180 79 8202 1182 10 8202 1182 18 8202 1182 20 8202 1182 15 8202 1180 18 8202 1180 31 8202 1180 20 8202 1182 23 8202 1180 43 8202 1182 24 8202 1180 24 8202 1180 29 8202 1180 22 8202 1182 19 ''&&` ''&&& ''&&''' ''&& 8202 1181 75
Air Line Accessories
Whip hose kits
322 Air Line Accessories
Nipple
Male thread
Ordering No.
ErgoNIP 10 ErgoNIP 10 ErgoNIP 10 ErgoNIP 08 ErgoNIP 08 ErgoNIP 10 ErgoNIP 10 ErgoNIP 10 } $_Y& J{ J{
1/4" BSPT 1/4" BSPT 3/8" BSPT 1/4" BSPT 3/8" BSPT 1/4" BSPT 3/8" BSPT 1/2" BSPT &'" Y &'" Y &'" Y
8202 1180 19 8202 1182 30 8202 1182 35 8202 1180 47 8202 1180 50 8202 1180 42 8202 1180 44 8202 1180 23 ''&&' ''&&` ''&&&*
HM Light, HM Flex
Hose Reels
HM LIGHT The HM Light has a composite casing and a highly wear and oil resistant PUR hose. The HM Light hose reel is recommended for small screwdrivers and small pulse tools. >Q Q ;# Light and compact. zKink resistant PUR-hose. zL !`¦J!¦J zMax working pressure is 20 bar. zInlet hose length: 0.9 m. z z
Dimensions 395 215
31
65
3Ø
10
230 65
Model
?{_[
Length m Hose
&
Y^>
Connection Hose Connection distribution inside dia inlet BSP hose BSP Weight mm in male male l/s kg Ordering No.
*&
&
&
*
''&&&
HM FLEX The HM FLEX has a high quality, compact steel casing and is recommended for small and medium screwdrivers, small and medium pulse tools, small drills, impact wrenches up to 1/2" size, small grinders and riveting and chipping hammers.
Dimensions 376 3 187 8
Model 32 2
10
10
341 5 18 5
18 5
L !`¦J!¦J Max working pressure: 20 bar. zInlet hose length: 1.5 m. z z
Connection Hose Connection distribution inside dia inlet BSP hose BSP Weight Length m Hose mm in male male l/s kg Ordering No.
?K{}¡[ HM FLEX 10
> PUR 10
*& 3/8
& 1/4
& 1/4
14
* 8.5
''&&&' 8202 1181 00
208 5
Air Line Accessories 323
Air Line Accessories
HM FLEX Grinding with spatter resistant rubber hose. z>Q Q ;# zStrong and durable. z
Hose Reels
HM Open Flex, HM Open Flex L
HM OPEN FLEX Hose reels in the HM Open Flex series have an open steel casing and 10 mm or 13 mm hose. HM Open Flex hose reels are recommended for screwdrivers, impact wrenches, pulse tools, drills, chipping and riveting hammers and grinders up to 1000 W. Kink resistant PUR hose or spatter resistant rubber hose. zFloor, wall or ceiling mounting. z>Q Q ;# zL !`¦J!¦J zMax working pressure: 20 bar. zInlet hose length: 1.5 m. z
Connection Hose Connection distribution inside dia inlet BSP hose BSP K Length m Hose mm in male male l/s kg Ordering No.
Model
HM OPEN FLEX HM OPEN FLEX HM OPEN FLEX
10 15 15
PUR PUR Rubber
10 10 10
?Y}$K{}¡{ & Y^> HM OPEN FLEX L 15 PUR HM OPEN FLEX L 15 Rubber
3/8 3/8 3/8
3/8 3/8 3/8
3/8 3/8 3/8
12 8 8
10.5 8202 1181 12 11 8202 1181 10 11 8202 1181 09
&` &' 13 1/2 13 1/2
&' 1/2 1/2
&' 1/2 1/2
& 14 14
&` ''&&&'' 14 8202 1181 20 14 8202 1181 14
Dimensions
562
HM OPEN FLEX L
0.2
163
260
134
163
134
22
324 Air Line Accessories
12 0
260
165
0.2
12 0
165
Air Line Accessories
2 8
328
532
HM OPEN FLEX
22
HM Flex L, HM Turbo, HM XL
Hose Reels
HM FLEX L The HM FLEX L, with a steel casing and high quality rubber hose, handles both air and water. The HM FLEX L is recommended for all screwdrivers, pulse tools, impact wrenches, drills, chipping and riveting hammers and grinders up to 1000 W. NBR rubber hose. Movable brackets for floor, wall and ceiling mounting. z ; + zL !`¦J!¦J zMax working pressure is 15 bar. zInlet hose length: 1 m. z z
Dimensions
490
220
Model ?K{}¡{
220
Length m Hose &
>
Connection Hose Connection distribution inside dia inlet BSP hose BSP Weight mm in male male l/s kg Ordering No. &'* &'
&'
&'
''
&
''&&&*
470
HM TURBO and HM XL The HM Turbo and HM XL have an open steel casing with 20 mm Turbo hose or 25 mm rubber hose. The HM Turbo and HM XL are recommended for use with high powered grinders. Spatter resistant hoses. }# + ; + zFloor, wall or ceiling mounting. z>Q Q ;# zL !`¦J!¦J zMax working pressure: 20 bar. z z
No hose, inlet coupling on casing.
Dimensions Model
?^>"
L
H
W
*
`
Model
HM Turbo ?¡{
Length m
Hose
20 &*
TURBO >
Connection Hose Connection distribution inside dia inlet BSP hose BSP K mm in male male l/s kg Ordering No.
20 '*
3/4 &
3/4 &
No thread $
50
42 8202 1181 30 ' ''&&&``
Air Line Accessories 325
Air Line Accessories
z
Hose Reels
HRIL
Hose reel balancer – HRIL Models in the HRIL range of hose reel balancers are specifically designed for use with small pneumatic hand tools. The integrated air hose and support cable ensure the work area is kept tidy and the tool is easy to control. zErgonomics – The retraction force over hose travel remains almost constant which minimizes load on the operator and ensures smooth operation. z + on the hose which allows the tool to be set at the optimum position. zThe retraction force is easily adjustable by means of a hand wheel on the rear casing (this can be removed if de zLong service life – The design features a rugged casing, self lubricating spin ` rotary inlet connector. z protection to prevent excessive bending around air connectors. zLow pressure drop – The HRIL balanc QQ+ ; ! tics.
Model
Max rec. Hose Capacity range a travel kg lb l/s m
kg
lb
>_{& >_{` >_{
'!* !&& *!& &&!`& !' &*!
&' &' &
' ' `&
`* ** *
&' & &
Weight
a
Q " Y& >_{& ?* " Y& >_{` " Y& " Y& >_{ " Y&
Dimensions B
Air Line Accessories
Optional Accessories
C
A
`' Air Line Accessories
Designation
Ordering No.
Safety chain
4391 4045 90
Max working Dimensions pressure A B C bar mm mm mm
& & &
Ordering No.
' &`' & ` ''` ' &`' & ` ''&& ' &`' & ` '''
COLIBRI
Balancers
COLIBRI – COL Balancers in the unique COL range hold the load and keep it weightless throughout the entire cable length. Productivity COL balancers always hold the tool in the correct position Ergonomic COL balancers reduce the stress level in the operator's muscles. Safety The load is not pulled back when released and the surroundings are protected from accidental hoisting of the load. The cable locks in the event of spring L In all models the braking function can be activated upwards by using the “bow and arrow” principle if you need to slacken the cable to change the tool. COLIBRI S The COL S models feature an extra safety brake mechanism (double braking sys # + safety requirements. Capacity range Model
COL 1 01 COL 1 02 J{'` J{' J{'* J{` J{`& J{`&* J{& J{'' J{` J{' J{*
Dimensions B
A
kg
lb
0.7-1.3 1.5-2.9 1.0-2.0 2.2-4.4 & !`* ` ! `! !&`' ! &!&* **! &'&!& !&` & !' &'*!& ' !` * &!'' `!* & !' ` !& '!` *'!` `! !& `!** !&'&`
Dimensions
Cable length m
kg
lb
1.7 1.7 ' ' ' ' ' ' ' ' ' ' '
0.5 0.5 '` '` '* `` ` ` &`' &` &* & &*`
' ' ' ' ' '
'` '` '* `` ` `
Weight
A B C mm mm mm
Ordering No.
1.1 1.1 *& *& ** ` * '& ` `' `' ``
108 108 &** &** &** & & & ' ' ' ' '
72 72 && && && && && && &` &` &` &` &`
245 245 ' ' ' ' ' ' ' ' ' ' '
8202 0750 01 8202 0750 19 '' *' '' *`* '' *` '' ** '' * '' * '' && '' * '' *' '' *& '' *&&
*& *& *` ` *
&** &** &** & & &
&& && && && && &&
' ' ' ' ' '
'' *` '' & '' & '' ' '' `* '' `
Safety brake C
J{'` & !`* J{' `! J{'* ! J{` **! J{`& !&` J{`&* &'*!&
` ! !&`' &!&* &'&!& & !' ' !` *
Air Line Accessories
NOTE: COL 1 01 and COL 1 02 comes with nylon cable. All other models are equipped with steel wire.
Optional Accessories Safety chain Ordering No.
COL 1 J{' ` COL 4
4391 4045 90 `& 4391 4047 90
Air Line Accessories 327
Balancers
RIL
RIL balancer RIL balancers always keep the tool in place, handy and easily accessible. RIL balancers are available as retractors or weightless positioning balancers. RIL Retractors zAdjustable wire stop. zHigh quality spring and construction. zLoad range 0 to 10 kg.
Dimensions kg
lb
Cable length m
!* !& &!' &!'` 0.4-2.3 0.4-2.3 '!* '!* *! *! !& !&
!& !'' ''! `&!*& 0.9-5.1 0.9-5.1 !&& !&& &&!&* &&!&* &`'!'' &`'!''
&* &* &* &* 2.4 2.4 ' ' ' ' ' '
Capacity range Model
Dimensions Weight kg
lb
2.0 2.0 ' ' `' `' `' `'
&` &` &` &` 4.4 4.4 & & & &
A B C mm mm mm
Ordering No.
*& *& *& *& 70 70
'' ' '' && '' '& '' `'* 8202 0703 09 8202 0703 15 '' & '' ' '' *&* '' *' '' & '' '
Retractors >_{&J >_{'J >_{J >_{*J RIL 5 RIL 5LR b >_{&J RIL 10CS a >_{&*J RIL 15CS a >_{''J RIL 22CS a
C
a
A
B
b
& & & & 157 157 & & & & & &
'` '` '` '` 308 308 ` ` ` ` ` `
Balancer equipped with automatic safety drum lock in case of spring failure. Safety chain included. Contains a lock ratchet to lock the cable in increments along its entire length.
NOTE: RIL 1C, 2C, 4C and 5C comes with nylon cable. All other models are equipped with steel wire.
Optional Accessories Safety chain
Air Line Accessories
Ordering No.
1C, 2C, 4C and 5C 10C a, 15C a and 22C a * a
4391 4045 90 `&&* `&
Safety chain included.
328 Air Line Accessories
WP
Balancers
WP balancer Weightless positioning balancers with a cone-shaped drum hold the load and keep it weightless throughout the entire cable length. Productivity WP balancers always hold the tool in the correct position and minimize worker fatigue. Ergonomic WP balancers reduce stress level in the operator's muscles. Safety The load is not pulled back when released and the environment is protected from accidental hoisting of the load. Steel cable with cable stop buffer. zSafety chain. zQuick and easy cable replacement. z
Model
Dimensions A
C
B
WP 05-1 Y*!` Y*! Y*!* Y*! Y&!` Y&!* Y&! WP 10-9 Y&!&` Y&!& WP 20-15 Y'!'* WP 20-35 WP 20-45 Y`!&' Y`!' Y`!` Y`!* Y`! Y`! * Y`! WP 40-100 WP 40-115 Y!&` Y!&
kg
!&' &'!' '!` `!*' *'!* `!* *! !& 9-14 &`!& &!'& 15-25 '*!`* 35-45 45-55 &'!' '!` `!* *! ! * *! !& 100-115 115-130 &`!& &!&*
lb
!' '!* * ! !&&* &&*!&` !&& &!&* &`!'' 20-31 '!` `*! 33-55 **! 77-99 99-121 '! ! ! !&`' &`'!&* &*!& &!'' 220-254 254-287 ' !` `!``&
Dimension
Cable length m
kg
& & & & & ' ' ' 2 ' ' 2 ' 2 2 ' ' ' ' ' ' ' 3 3 ` `
&` & &* &* &* ' `& `' 3.4 ` ` 7.8 9.5 9.8 & &*' & & ` & & & 42.0 44.0
Weight lb
A mm
B mm
C mm
Ordering No.
' `& `` `` `` 7.5 17.2 & 21.0 21.5 `' ``* ` ` `& &' ` ` 43.9 97.0 && &
& & & & & &` &` &` 130 &` &` 152 &*' 152 152 '` '` '` '` '` '` '` 348 348 ` `
&& && && && && & & & 188 & & 218 '& 218 218 '* '* '* '* '* '* '* 320 320 `' `'
*'& *'& *'& 521 *'& *'& 521 *'& 521 521 800 800
'' '' & '' ' '' ` '' '' '' & '' ' 8202 0779 03 '' '' * 8202 0780 00 '' & 8202 0780 02 8202 0780 03 '' & '' && '' &' '' &` '' & '' &* '' & 8202 0782 00 8202 0782 01 '' '' '' '`
Air Line Accessories
Capacity range
Air Line Accessories 329
Blow Guns
BG-series
Blow Gun BG-series Atlas Copco blow guns BG-series are hard wearing, user friendly solution for all cleaning applications. The plastic +;# + left and right handed users, it insulate against cold and it reduce the risk of scratches to worksurfaces. The blow gun has excellent throtteling properties
+ ; The blow guns have air inlet thread in brass that is fully covered by the plastic body. Two versions available with star tip to reduce risk of damages or injuries if the tube is pressed against workpiece or skin. ; + Suspension zPlastic body to avoid scratches zAir inlet thread in brass zStar tip availability for improved safety z z
Version
"['`!K "['! K "['*! "['!
{ ; {
Air Line Accessories
Model
330 Air Line Accessories
Working $# bar
Air l/s
` ` ` `
* ` `
Weight kg lb
&` &' &' &
' ' ' `&
Air inlet thread BSP
Ordering No.
& & & &
''& ''&* ''& ''&
Test Equipment
Air tool simulator _ L ; the air tool simulator can be connected instead of the tool. The simulator is delivered with different connections. $&*&
Pressure control unit The unit consists of a high quality pressure gauge and the necessary couplings for checking the air pressure at the air inlet of the machine. $&*&
Air Line Accessories
Air leakage detector L L !
Q
_ L +¨ ! tening” on a frequency band normally containing no interferen ! ©'L{ L ! ; Q L sound. The equipment is delivered in a suitcase and consists of: Detecting device, headphone set and directional probe. Ordering No. 8202 9002 00.
Air Line Accessories 331
AIRnet – Quality Piping Solution AIRnet AIRnet is a compressed air piping system that delivers quality air exactly where you need it, from compressor to the point of use. zFast: Thanks to a smart design and low weight materials, AIRnet can be installed 70% faster than conventional systems. z} +_> sembled in just a few steps by a single installer, without the need for heavy machinery. zReliable: Low friction and seamless connections of AIRnet minimize pressure drop thus effectively reduce the cost of ownership of your piping system. GENERAL INFORMATION Compliancy zEN 13480 / Directive 97/23/EC and ASME B31.1 zComplies with Common Pressure related approvals PED /CE / ASME /TUV z''**`&
z3/4", 1", 1 1/2", 2", 2 1/2", 3", 4" Performance criteria Compatible with compressed air, Nitrogen. zMaximum working pressure PN13 for !'¦J !¦K ¦J&*¦K z !'¦J !¦K ¦J&*¦K zOperating pressure: 20-80 mm 0.13&` &
&`!& zLowest allowable pressure dewpoint: ! ¦J!¦K zResistant to the effect of compressor oils (mineral oil / PAO based / Ester zAIRnet pipes are resistant to direct UV direct UV radiation. zCorrosion-free. zLeak-resistant. zCompatible with Oil Free and Oil Injected Compressors. zVacuum level: 20-80 mm 0.13 bar &
Air Line Accessories
z
332 Air Line Accessories
Pipes }# ^$
+` T5. zMaximum design pressure indication. zPrinted Part number Nominal diameter Manufacture date z
A cross-business areas project, initated during 2012, enables Atlas Copco Tools to offer the AIRnet product range on request. Please + J The complete AIRnet product range including part numbers can be found in the separate AIRnet catalogue.
Air Motors
Contents
Page
Vane air motors ................................. 334 LZB vane air motors .......................... 335 LZL vane air motors ........................... 335 Air motor support ............................... 336
Introduction – Vane Air Motors Air motors from Atlas Copco – the reliable, cost-effective solution when applying power to rotating machines. Consider the air motor features and characteristics Q Power-to-weight performance that is superior to most other motors, in fact, 75% lighter and 85% smaller than an asynchronous electric motor with the same output. zCan be held stalled at full torque inde + and stopping without limitation. zTorque, speed and direction of rotation can be changed easily using simple control methods. zOutput that automatically adjusts to match the applied load. zControllable over a wide speed range. zIdeal for many applications in hazardous or hostile environments. zSmooth start-up to minimize “shock” loading on transmission components. zUnaffected by, and will not generate, electrical interference. z
Features for LZB motors Lubrication-free air motors for sensitive processes where hygienic operation is crucial Equipped with low friction vanes and sealed bearings the lubrication-free motors release no lubricants into the air. They offer a viable drive solution for sensitive processes and hygienic environments where oil contamination would be at best a problem and, at worst, a catastrophe.
Air motors
Stainless steel air motors for harsh and aggressive environments The stainless steel air motors are ideal for harsh or even aggressive environments where hygiene is essential. They have a “clean” design with no pockets where dirt can collect. They are fitted with double shaft seals to prevent water from entering the gears. Lubricationfree versions are also available. High torque air motors when a real workhorse is needed Fitted with extra strong planetary gears the high torque air motors provide torques up to 680 Nm. The gears are dimensioned to stand being loaded at full stall torque indefinitely. Despite their strength the high torque air motors are compact compared to solutions with helical or worm gears. Lubrication-free versions are also available.
334 Air motors
Customized air motors to your indivi# $ Whatever the requirement, Atlas Copco + + solutions to their special needs. For OEMs, for instance, a customized air motor can be the most efficient solution when integrating an air motor into a machine or a tool. Special motors may have unique casings or mounting arrangements. They may utilize non-standard materials or surface coatings and be de Q For more information on Atlas Copco vane motors visit our web site.
Explosion proof ` Our air motors are available in explosion proof Q pliance with the European Union's ATEX Directive on equipment for potentially explosive environments.
LZB and LZL
Vane Air Motors
LZB 0.1 – 2.91 kW The Atlas Copco LZB vane air motors are compact in design, light in weight and available in a variety of different gear ratios to meet a variety of speed requirements. They are particularly suited to be built into hand held machines and also many different types of industrial equipment.
Max output Model
kW
hp
Speed at max output r/min
Torque at max output Nm
Free speed r/min
Min start torque
ft lb
Nm
ft lb
Motor diameter
No. of gear ratios
mm
in
Non-reversible LZB14 LZB22 LZB33 LZB42 LZB46 LZB54 LZB66 LZB77
0.16 0.25 0.39 0.65 0.84 1.20 1.83 2.91
0.22 0.34 0.52 0.87 1.13 1.61 2.45 3.9
330 - 9100 235 - 9600 10 - 9400 25 - 10500 25 - 10800 65 - 9300 77 - 524 87 - 1325
0.17 0.25 0.40 0.59 0.74 1.20 33 21 -
4.7 9.9 340 236 300 175 222 314
0.12 0.18 0.30 0.44 0.55 0.88 24 15.5 -
3.4 7.3 251 174 220 129 164 231
0.26 0.45 0.76 1.10 1.20 1.80 52 30 -
7 17 680 430 490 250 333 471
0.10 0.16 0.24 0.53 0.62 0.82 1.43 2.56
0.14 0.22 0.32 0.71 0.83 1.10 1.92 3.43
230 5719 20 45 70 79 -
0.15 - 4.1 0.24 - 10.8 0.34 - 305 0.62 - 250 0.68 - 275 1.20 - 165 29 - 190 20 - 304
0.11 0.18 0.25 0.46 0.50 0.88 22 15 -
3.0 8 225 184 200 122 141 224
0.19 5 0.35 - 13.4 0.46 - 412 0.70 - 270 0.75 - 300 1.30 - 179 46 - 308 29 - 456
0.19 - 5.1 0.33 - 12.5 0.56 - 501 0.80 - 315 0.88 - 360 1.30 - 180 39 - 245 22 - 347
690 510 21 50 50 125 154 174 -
19500 21500 20000 21000 21000 18000 1026 2660
5 7 17 12 12 10 7 3
27 36 42 46 46 60 60 100
1.1 1.4 1.6 1.8 1.8 2.4 2.4 3.9
0.14 0.26 0.34 0.52 0.55 133 21 -
460 5537 40 90 130 158 -
13000 13800 14000 16000 17000 13000 875 2500
5 9 21 12 12 10 7 3
27 36 42 46 46 60 60 100
1.1 1.4 1.6 1.8 1.8 2.4 2.4 3.9
Reversible LZB14 LZB22 LZB33 LZB42 LZB46 LZB54 LZB66 LZB77
6500 6500 7000 8100 8600 6800 473 1250
3.7 9.9 304 200 220 132 227 336
The LZB14, LZB22 and LZB33 models are available in lubrication-free versions. LZB14, LZB22 and LZB33 can be obtained in a stainless steel version. The standard non-reversible motors have clockwise rotation but can also be obtained with anti-clockwise rotation.
LZL 1.7 – 6.5 kW The Atlas Copco LZL vane motors are reversible air motors which have been designed to offer outstanding starting and low speed performance. These general purpose motors are powerful, durable and offer long service life.
Model
Torque at 3000 r/min Nm ft lb
Power at 3000 r/min kW hp
Stall torque Nm ft lb
LZL03 M LZL05 M
1.3 2.0
0.41 0.63
3.3 5.8
0.95 1.5
0.55 0.84
2.4 4.3
Air consumption at 3000 r/min a l/s cfm
16 25
Max allowed speed r/min
kg
lb
3000 3000
2.9 3.9
6.4 8.6
34 52
Weight
a
Note that the air consumption in a typical mixing application normally is less than 50% of the values in the table. {ª{`*?Z}¡ }¡ Q}#__'[*__J@*o C. {ª{`* Q _}J $ ; Max output Model
kW
hp
Speed at max output r/min
1.7 2.1 3.2 5.0 6.5
2.5 2.8 4.3 6.7 8.7
5300 4200 4500 4000 3100
2.0 3.0 4.8 6.2
2.6 4.1 6.4 8.3
Torque at max output
Min start torque
Nm
ft lb
Nm
ft lb
Free speed r/min
No. of gear ratios
2.2 3.1 6.8 12.0 20.0
1.6 2.3 5.0 8.8 14.7
3.0 4.8 10.9 18.0 32.0
2.2 3.5 8.0 13.2 23.6
11000 9000 7200 6000 5000
– – – – –
26 - 705 58 - 1331 103 - 2349 98 - 2459
19 - 520 43 - 981 76 - 1732 72 - 1814
37 - 1012 35 - 792 29 - 657 39 - 992
11 11 11 9
LZL03 S LZL05 S LZL15 LZL25 LZL35
With helical gear unit LZL05 LZL15 LZL25 LZL35
17 17 14 19 -
594 495 438 615
42 96 159 156 -
1112 31 2134 71 3471 117 3935 115 -
820 1573 2560 2902
{ª{`* ZJ }# }¡ Q}#__'['__J@'o C.
Air motors 335
Air motors
Motor only
Air Motor Support
# ! ! ^# `# $ Whatever the requirement, Atlas Copco is always happy to help K}? ! when integrating an air motor into a machine or tool. Special motors may have unique casings or mounting arrangements. They may utilize non-standard materials or surface coat Q
Select your air motor in 30 seconds! Designed for Windows-based PCs, Atlas Copco has developed ? [ _
J! co's air motors. motor and within seconds the program chooses the optimum motor. It also supplies complete documentation with performance curves and motor data. ! gram.
Air motors
Air motor drawing library CAD-drawings of any of the hundreds of different Atlas Copco air motors are available to designers on CD or to download from Internet (in both 2D and 3D formats) from the Atlas Copco Air Motor Draw Library. These CAD-drawings can then be quickly and easily inserted into the designer's machine drawing.
When more information is required For further information on Atlas Copco vane motors please ask for a copy of our Air Motor catalogue or browse to our Links and Downloads section on www.atlascopco.com to download the catalogue.
336 Air motors
Hoists and Trolleys
Contents
Page
Air hoists ............................................ 339 Trolleys .............................................. 340 Accessories ....................................... 341
Introduction – Air Hoists and Trolleys
Explosion-proof operation and stepless control for a smoother safer lift Atlas Copco air hoists and trolleys are the industry benchmark for fast, precise and ^ cramped and sometimes hostile industrial environments. Compact and lightweight, they are easy to control, survive rough handling and provide heavyweight performance.
Explosion proof for safe operation Our air hoists and trolleys are ideal for lift applications in hazardous environme!
}# ! stringent European standards, in comp!
}^}¡@QQ ! Q + ! ties from 250 kg to 5 tons. All hoists and
+ Q }#__'[* II B D100°C.
Simple installation The trolleys are easy to install. The wheels are designed so that the trolley is equally suitable on both parallel and tapered _! between the wheels is easily adjusted to suit the beam width by turning the sus! pension yoke.
Hoist and Trolleys
Selection guide Air hoist selection program The fastest way to choose correct hoists and accessories is by using the Windows based computer program available on our website.
EXAMPLE: To order a 500 kg hoist with motor driven trolley, four button
Q! !
Order to be sent
1 x 11 x
Comments
8451 1540 28 LLA500 EX Hoist block 4310 2293 00 Load chain for hoist = Required height of lift + 0.5 m, (see technical data for LLA Hoists)
To order your hoist or trolley with acces! + +
required and add the Ordering No. 8990 0001 00
338 Hoist and Trolleys
1 x
8451 1520 14 TLT1000MN Motor driven trolley
1 x
4310 2263 90 4 button handle + hoist actuator
5 x
4310 2310 96 Hose set for 4 button pendant control
1 x
8990 0001 00 Instruction to assemble above items
LLA ●
●
●
●
●
Air Hoists
Precise and stepless speed control – Through effective stepless control with excellent creep characteristics the LLA air hoists are fast to use over the entire speed range. Heavy duty performance – These air
+ #! mum load with frequent start and stop cycles without risk of damage. Elimination of load sinkZ ! L ! L ! cally holds the load if the air supply fails. Compact size – The small dimensions make the LLA hoists easy to install, even in the most restricted space. Also the low weight means the hoists can easily be moved for maintenance or relocation purposes. Lubrication free – The complete range Q Q! sions.
Model
LLA250 EX LLA500 EX LLA980 EX a LLA1000 EX LLA2500 EX LLA5000 EX
Lifting speed Max lifting at full load Chain capacity drops kg m/min ft/min qty
Weight excl chain
l/s cfm
mm
in
Air inlet thread BSP
250 500 980 1000 2500 5000
18.6 12.6 6.3 6.3 3.2 1.6
61.0 41.3 20.7 20.7 10.5 5.2
1 1 2 2 1 2
12.7 28.0 12.7 28.0 15.0 33.0 15.0 33.0 42.5 93.7 65.5 144.4
0.9 0.9 0.9 0.9 2.9 2.9
0.6 Lifting height + 0.5 0.6 Lifting height + 0.5 0.6 2 x Lifting height + 0.5 0.6 2 x Lifting height + 0.5 1.9 Lifting height + 0.6 1.9 2 x Lifting height + 0.9
37 38 38 38 40 40
78 81 81 81 85 85
12.5 12.5 12.5 12.5 12.5 12.5
1/2 1/2 1/2 1/2 1/2 1/2
1/2 1/2 1/2 1/2 1/2 1/2
8451 1540 10 8451 1540 28 8451 1560 07 8451 1540 36 8451 1540 44 8451 1540 51
250 500 980 1000 2500 5000
18.6 12.6 6.3 6.3 3.2 1.6
61.0 41.3 20.7 20.7 10.5 5.2
1 1 2 2 1 2
12.7 28.0 12.7 28.0 14.5 32.0 15.0 33.0 42.5 93.7 65.5 144.4
0.9 0.9 0.9 0.9 2.9 2.9
0.6 Lifting height + 0.5 0.6 Lifting height + 0.5 0.6 2 x Lifting height + 0.5 0.6 2 x Lifting height + 0.5 1.9 Lifting height + 0.6 1.9 2 x Lifting height + 0.9
37 38 38 38 40 40
78 81 81 81 85 85
12.5 12.5 12.5 12.5 12.5 12.5
1/2 1/2 1/2 1/2 1/2 1/2
1/2 1/2 1/2 1/2 1/2 1/2
8451 1550 17 8451 1550 25 8451 1560 15 8451 1550 32 8451 1550 41 8451 1550 58
kg
lb
Chain weight kg/m lb/ft
Required chain-length metre
Air consumption
Hose size
Ordering No.
Lubrication free LLA250L EX LLA500L EX LLA980L EX a LLA1000L EX LLA2500L EX LLA5000L EX a
Without overload protection device.
NOTE: Load chain and control chain must be ordered separately.
Y L
A
B
C
Hoist and Trolleys
Dimensions D
Model
mm
in
mm
in
mm
in
mm
in
LLA250 EX LLA500 EX LLA980 EX LLA1000 EX LLA2500 EX LLA5000 EX
377 377 445 495 575 785
14.8 14.8 17.5 19.4 22.6 30.9
122 122 122 122 212 249
4.8 4.8 4.8 4.8 8.3 9.8
390 390 390 390 546 546
15.4 15.4 15.4 15.4 21.5 21.5
29 29 29 29 50 60
1.1 1.1 1.1 1.1 2.0 2.4
Hoist and Trolleys 339
Trolleys
TLT
Atlas Copco trolleys are available in 3 sizes, for maximum loads of 1, 3 and 5 tonnes. All models can be offered with air motor drive. The 1 tonne trolley includes motor without pedant control. The 3 and 5 tonne includes handle for control chain ! tely). The 1 and 3 tonne trolleys are also available in manual versions.
Max capacity Model
Max speed with full load
Air consumption
Beam width mm
in
Curve radius min mm
Weight
kg
m/min
ft/min
l/s
cfm
in
kg
lb
Ordering No.
& & ` `
! ! ! !
! ! ! !
! ! ! !
! ! ! !
*!& '!` &&!' `!&& !& '! & &&!` &!&&
&'* * &'* * '' ''
'& & '` `&* * ` *
*&&*' *&&*'` *&&*'** *&&*'
& & ` ` *
& & & & &'
* * * * *`&
' ' '
* *
*!& '!` &&!' `!&& !& '! & &&!` &!&& &&!` &!&&
&'* * &'* * '' '' '*
&& &'` *&*
*&&*'& *&&*' & *&&*'` *&&*' *&&*'
Manual {&$ {& {`$ {`
Motor driven TLT1000 MN a TLT1000 MW a TLT3000 MN b TLT3000 MW b TLT5000 M b a b
Pendant control must be ordered separately. Includes handle for control chain. Control chain must be ordered separately.
' ' & &* &&`* &`'
Y L ?! Q
+ Q&'" Y &'*
&'
TLT1000 MN/MW, 20 mm for TLT3000 MN/MW and TLT5000 M.
Dimensions A Model
C
in
mm
in
' ' `* `*
&& && & &
*' *'
' ' `& `&
'&' " * '' "
' ' 37 37 41
& & 1.5 1.5 1.6
*' *' 78 78 93
' ' 3.1 3.1 3.7
'&' " * 262 Beam width + 89 Beam width + 97
Hoist and Trolleys
Manual {&$ {& {`$ {` Motor driven {&?$ {&? TLT3000 MN TLT3000 MW TLT5000 M
B
mm
mm
A
B
340 Hoist and Trolleys
D in
E
F
mm
in
mm
in
mm
in
` " '` &` " `*
! ! ! !
! ! ! !
' ' ` `
& & &*' &*'
! ! ! !
! ! ! !
` " '` 10.3 Beam width + 3.5 Beam width + 3.8
''* ''* 148 148 166
5.9 5.9 6.6
' ' 380 380 437
& & 15.0 15.0 17.2
! ! 94 94 59
! ! 3.7 3.7 2.4
LLA, TLT
Accessories
Accessories Included For hoists
For trolleys
Wooden handle for pull chain " Y&' Suspension hook and load hook
TLT 3000 MN/MW/ 5000 M Wooden handle for pull chain
Optional Accessories For air hoists LLA250/500 980/1000 EX Ordering No.
LLA2500/5000 EX Ordering No.
Load chain, zinc plated, per m Control chain, zinc plated, per m
4310 2293 00 4310 0748 00
4310 2296 00 4310 0748 00
2 button pendant control Handle and actuators only Hose set per m
4310 2261 90 4310 2310 91
4310 2262 90 4310 2310 91
4 button pendant control Handle and actuators only Hose set per m
4310 2263 90 4310 2310 96
4310 2264 90 4310 2310 95
`& & `& & 4310 0876 91
`& & `& & 4310 0876 91
Designation
Twist rod control J &&!' }# &&!& Articulating link Chain collectors PVC for length of chain – 4m – 7m –12 m –18 m –25 m
4310 0742 04 4310 0742 07 4310 0742 12 4310 0742 18 4310 0742 25
Chain collectors Steel for length of chain –12 m –18 m
4310 2291 07
4310 2102 80 4310 2109 80
Overload protection device LLA250 EX 4310 0812 83 LLA500 EX 4310 0812 84 LLA980 EX 4310 0812 85 LLA1000 EX / 2500 EX / 5000 EX incl as standard incl as standard Safety hooks, zinc plated Chain stop, zinc plated NOTE:
4310 0739 01 4310 0740 91
4310 2097 91
K + multiplying the Ordering No. by the required length, ie. to order 12 m of chain for an LLA250 the order should be 12 x 4310 2293 00.
For trolleys Designation
TLT1000M Ordering No.
Zinc plated control chain per m
TLT3000M Ordering No.
TLT5000M Ordering No.
4310 0748 00
4310 0748 00
2 button pendant control Handle and actuator only
4310 0835 92
4310 2262 91
4310 2262 91
Hose kit per m
4310 2310 97
4310 2310 98
4310 2310 98
Hoist and Trolleys 341
Hoist and Trolleys
When ordering load chain, follow the recommendations on chain given in the technical data for LLA hoists.
Service
Contents
Page
Introduction ........................................ 343 Service packages .............................. 344 Service packages for new equipment 346
Introduction – Atlas Copco Service
It pays to let the original manufacturer service your tools An Atlas Copco service program is designed to cut your production costs. The savings
; stations, tool types used, applications, frequency of tool use, work environment and other factors.
An Atlas Copco ToolScan or a ToolScan RCM on your tool population will give you the answers to these questions. By acting on the recommendations provided, many customers have reported savings in production costs of up to 60%. A properly serviced tool will perform correctly for longer periods, it will also consume less energy and get the job done faster. Use our Operating Cost Savings Calculator on your tools to identify potential savings.
Would you like to reduce the operating costs for your electric tools? ● Have you calculated the total operating cost of your tools and the impact a Preventive Maintenance Program could have? ● Are you currently performing any preventive maintenance, or just repairs when tools break down? With our ToolScan RCM process we can optimize a Preventive Maintenance Program for your type of production. This can provide cost savings of up to 60% and, in some cases, even more. Our RCM Operating Cost Savings Calculator helps you to identify your total potential savings.
How could your production be optimized? ●
●
●
Is your operation really a zero-fault production? Could productivity be improved on your line? In new production projects is the focus + +«
Bolted joint issues arise in all types of assembly. While the tooling is often wrongly blamed, in most cases there are other factors affecting the bolted joint. In Production Optimization we take care of these issues, both in existing production and in new projects.
Service 343
Service
Are you getting the most from your air tools? ● Would your tools work better with a Preventive Maintenance Program (PM)? ● Are the tools correctly adjusted for the application? ● Have you checked your air line for cor; + L « ● Is your air line system correctly dimensioned? ● sure drops? ● Do you know the status and number of tools in your production? ● + L your tools? ● Do you use the optimal tool for each application?
Service Packages
Tool Management
Your ideal Service Partner At Atlas Copco, we continuously seek ways to improve our customers’ operations, as well as our own. With this in mind, we are determined to be the world’s most profes
+
To achive that we have developed a range of standard service packages that will help our customers to improve their quality and productivity in production.
EFFECTIVE SERVICE PACKAGES REPAIR With today’s high demands on minimizing downtime for our customers, we focus on specialized workshops that can handle quick repairs and complete Q ! + To do that we keep a large inventory of spare parts in stock, and we have upgraded with factory fixtures and test equipment to increase our efficiency. With all this, plus certified mechanics ¬Q minimized lead times and improved the quality of each repair. After service all tools are rigorously tested to Atlas Cop Using the box system: ● Place the broken tool in the box. ● Sign up for direct repair according to # ● The tool is repaired, tested and sent back to you with a full report.
Service
TOOLSCAN™ Our ToolScan™ report informs you of the status of your air tools and air supply at each workstation. The service is carried out by a highly experienced certi Q
areas: ● AirScan of the air supply at each workstation. ● Status and performance check of the tools. ● Other services can be added. ● A report informing you of the status of your air supply and tools, including recommendations for improvements. You can then, together with your team, decide the next step without a binding agreement.
344 Service
CALIBRATION With our network of calibration laboratories we can offer a complete package of calibration services to help you control quality for all assembly tools and measurement equipment in your production. + + Traceability and document management. ● J Q ized tools and controllers. ● Torque adjustment and capability test. ● ● Accredited and factory calibration of measurement equipment. ● Testing and calibration of click and torque wrenches. ● Other special requests, such as angle calibration, etc. ● We remind you for your next calibration. ●
Tool Management
Service Packages
Performance
PREVENTIVE MAINTENANCE Like other machines, Atlas Copco industrial power tools need regular mainte
100% in terms of performance and reliability. Different agreements are available, tailored to your needs. We offer maintenance both on-site or off-site, or a combination. With our Operating Cost Calculator, you can calculate the potential savings a preventive maintenance program will provide for your specific operation.
Quality joints
Risk for low quality joints Optimized Preventive Maintenance Standard Preventive Maintenance Repair on breakdown
OUTSOURCING SOLUTIONS We have extensive experience of outsourcing solutions and currently have more than 75 on-site workshops. These are examples of the areas we cover: Focus on your core business: ● Preventive maintenance, repair and calibration of all brands and types of tools. ● Installation and start-up support. ● Service management system, including developing Key Performance Indicators. ● Line and process support. ● " L! parts management. ● Other customer requests.
Running time
Correct lubrication of all gears is crucial for highly productive industrial tools. The most common cause of oil/grease leakage is worn seals.
Recommended oil level
100%
Optimal performance
Risk of destroyed pulse unit
Oil level
Oil level decrease in small steps during operation and could end up in a destroyed pulse unit. Most of our customer have to replace the tool because of that. Some typical KPI indicators used: ● Turnaround time for repair. ● MTTR (Mean Time To Repair). ● MTBF (Mean Time Between Failures). ● Number of preventive maintenance Q Q ● Root cause analysis. ● Top 5 problem applications with actions. ● Availability of equipment.
Service
TOOLSCAN RCM RCM (Reliability Centered Maintenance) is a proven method of rationalizing and optimizing maintenance costs in manufacturing industries. With ToolScan RCM we balance maintenance against the operational cost of a failure. Based on our extensive tool failure statistics, we analyze your total operating costs, the tool applications and the probability of tool failure. With this information we create the optimum maintenance program +
Tool breakdown
Speed, torque
Full Coverage includes: ● Repair, including parts. ● Calibration. ● Preventive maintenance program. ● ! ! ● Other services can be added.
Performance
FULL COVERAGE Running time A fixed budget for all tool maintenance. By keeping your assembly tool in the low risk area the chance of failures and torque Our Full Coverage option keeps power scatter is minimized. tools in top operating condition and proQ #
! nance. Other services can be added. To develop the optimum service program for their specific manufacturing opera- 100% Optimal performance tion, customers can take advantage of our unique ToolScan RCM process. For Preventive your new tools, take a look at our ToolMaintenance Cover.. needed
Service 345
Service Packages for new equipment
Service packages for new equipment Maximi e your investment. nvesting in new tools to upgrade an existing production line r perhaps you’re designing, installing and commissioning an entirely new line. n either case Atlas Copco’s specialists are there every step of the way to help * J
programs will help keep you online with minimum interruptions.
INSTALLATION } ! Atlas Copco technician ensure the highest quality installation and management of new tools and surrounding equipment. After each installation you receive an installation report that also suggests improvements in your production. With our fixed price installation and startup programs you always know the cost in advance. PRODUCTION START-UP Solve issues before going into full production. One of the most critical phases with your new equipment is start-up. Here we have the opportunity to solve issues in a way that will avoid problems during full production. Our certified technicians have long experience of starting up our equipment. With our expertise we make sure you get the best possible start for your full production.
Service
CUSTOMER TRAINING Helps raise productivity. Having welltrained operators, line engineers and quality people in your operation, means improved tool performance, higher productivity and correct use of your tools and equipment. Our training also gives your personnel the capability to determine whether production issues and interruptions are the result of problems with the tools or with the parts used in assembly. We have developed an extensive range of training courses that are supported from our larger Customer Centers throughout the world.
346 Service
Service Packages for new equipment PRODUCTION OPTIMIZATION Zero fault production at the lowest total cost. One of our core competences is production optimization. We help you to improve productivity in your existing assembly, or in your new production project. We ensure that the focus + + >®@
While bolted joint issues are the common denominator, there are many other factors involved.
(# # ^ ^ new projects Concept R&D: Actions include – Bolted joint review, clamp load and friction analysis, tool accessibility and rundown + Strategy development: Actions include – Bolted joint analysis, SW simulation, ! Q ment. Pilot test: Actions include – Bolted joint analysis, implementation of customized fastening processes and sequences, clamp load, frictional and quality validation. Pre production: Actions include – Bolted joint analysis, evaluating process limits, joint analysis, optimizing sequencing, cycle time, bolt relaxation and product quality. Full production: Actions include – Bolt + J Cpk, quality status, overview of assembly potentials, quality system potentials and ergonomic improvement.
L: L&jL J (%% &:ERAGE PROGRAMS AND ON-SITE TECHNICIAN Depending on the size of your operation, different service programs are available for your new Atlas Copco equipment. Atlas Copco ToolCover and ExpressCover programs ensure trouble-free operation for your electric tools. If you have a new plant or larger new production line, an on-site Atlas Copco technician is a recommended option. We have long experience of handling new tool and in
+ TOOLCOVER Full coverage option for two or three years. ● Cover both repairs and parts. ● Preventive Maintenance program tailored to your production rate. ● Yearly calibration with protocol. ● Inspection protocol checking critical + ● ! ! ●
Service
Improve productivity on your existing line Program optimization: Taking advantage of the functionality of our advanced
monitoring and control limits to identify faulty joints. Friction analysis: When quality issues like broken or elongated bolt are identi in the bolted joint. A laboratory analysis can highlight the root cause enabling a solution to be found. Joint analysis: If the problem is more complex, a full joint analysis might be necessary. Atlas Copco has the laboratory equipment, expertise and software to evaluate the development of clamp load in bolted joints, as well as optimized Production optimization: Analysis of the entire workstation from the perspective of the bolted joint is Atlas Copco’s unique method of optimizing production. It can help raise product quality and achieve cost-effective production.
Service 347
Vibration and Noise Emission Values
_ @ ]`%]\\`E @ %]\\MY{]Y>( `|YP}Y>(: P+
_
<_]|`]} : <_]\M{P <
Measuring vibrations Our declared vibration values are expressed as vibration total value and a vibration total value is the vector sum of the weighted vibration in three directions. On machines intended to be used with two hands, two positions are measured and the position with the highest value is declared. Measuring vibrations Our declared noise emission information is derived according to the standard EN ISO 15744. The A-weighted emission sound pressure level is measured in a semi-anechoic room at 5 points around the tool. The declared sound pressure level for the tool is the average sound pressure level from the 5 microphones. If the declared sound pressure level exceeds 80 dB(A), the A-weighted sound power level is declared in addition to the sound pressure level. Because each tool can be used in many different applications, it is impossible to predict what the process sound pressure level will be, therefore EN ISO &* + are run under no load conditions with the supplied accessories mounted. Suitable for comparison purposes only The declared values given in this table were obtained by laboratory type testing in accordance with the stated standards and are suitable for comparison with the declared values of other tools tested in accordance with the same standards. These declared values are not adequate for use in risk assessments and values measured in individual work places may be higher. The actual exposure values and risk of harm experienced by an individual user are unique and depend upon the way the user works, the workpiece and the workstation design, as well as upon the exposure time and the physical condition of the user.
348
& ( *
<
%+ ++
Atlas Copco Industrial Technique AB, cannot be held liable for the consequences of using the declared values, Q ; #posure, in an individual risk assessment in a work place situation over which we have no control. Managing exposure to noise and vibration Power Tools may cause hand-arm vibration syndrome if the use is not adequately managed. An EU guide to managing hand-arm vibration can be found at www. humanvibration.com/EU/VIBGUIDE.htm
We recommend a programme of health surveillance to detect early symptoms which may relate to noise or vibration exposure, so that management procedures can be modified to help prevent future impairment.
Vibration and Noise Emission Values Assembly tools Vibration total value (3 axes value) according to ISO 28927-2 Valid from 2010 Value 3-axes m/s2
Model
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5
-
78 77 74 78 72 <70
-
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5
-
<70 <70 75 75 75 78
-
<2.5 <2.5
-
75 71
-
<2.5 <2.5 <2.5 <2.5 <2.5
-
74 76 79 76 79
-
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5
-
80 80 86 86 80 81
97 97 92
<2.5 <2.5 <2.5 <2.5 <2.5
-
85 85 86 86 86
96 96 97 97 97
<2.5 <2.5
-
81 82
92 93
Straight Shut-off LUM02 PR LUM10 PR LUM12 PR LUM22 PR LUM12 SR LUM22 SR
Angle Shut-off LTV009 LTV18
Pistol grip Direct drive LUD12 HRX LUD22 HR LUF34 HRD COMBI22 COMBI34
Slip clutchb Pistol grip TWIST12 HRF TWIST12 HRX TWIST22 HR TWIST22 HRX TWIST HRF LUF34 HR
Straight TWIST12 SR3 TWIST12 SR4 TWIST22 PR TWIST22 SR6 TWIST22 SR10
Angle TWIST VR07 TWIST VR13 a b
Model
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 5.3 5.2 3.5 5.0 5.5 8.1
1.5 1.4 1.6 2.8
85 90 92 88 89 92 98
96 101 103 99 100 103 109
5.6 8.1 4.8
2.8 2
85 98 100
96 109 111
<2.5 <2.5 <2.5 <2.5 <2.5 3 <2.5 4.2 3.5 5.6 5.4 4.7 6.5 8.2 4.3 2.8 3.4 2.9 5.9 4.3 5.7 4.6 4.8 4.7 6.3 7.1 4.3 4.6 4.8
1 0.8 1 0.8 1.2 0.7 0.4 1 0.7 0.8 0.5 0.7 0.9 0.8 0.7 1.5 0.9 0.6 1 0.8 0.8 1.5 0.9
76 <70 <70 74 73 77 75 79 80 82 83 85 88 88 75 73 76 77 78 76 79 76 80 82 85 87 76 76 80
93 94 96 99 99 93 96 98 -
Impact Wrenches Pistol grip Non shut-off
Pneumatic screwdrivers Pistol grip Shut-off LUM22 HR LUM32 HR LUM12 HRX LUM22 HRX LUM10 HRX LUM12 HRF
Vibration total value (3 axes value) according to ISO 28927-2 Valid from 2010
Sound pressure levels and sound power levels a according to ISO 15744
The uncertainty in the sound levels is 3 dB(A). 1-axis value measured with clutch slipping.
LMS08 HR LMS18 HR LMS28 HR LMS38 HR LMS48 HR LMS58 HR LMS68 HR
Straight Non shut-off LMS08 SR LMS68 GIR/GOR LMS88 GIR/GOR
Hydraulic impulse nutrunners Pistol grip Shut-off EP3PTX5 HR42 EP4PTX9 HR42 EP4PTX9 HR10 EP5PTX17 HR42 EP5PTX19 HR10 EP6PTX28 HR42 EP6PTX32 HR10 EP7PTX55 HR10 EP8PTX70 HR10 EP9PTX80 HR13 EP11PTX120 HR13 EP13PTX150 HR13 EP15PTX250 HR20 EP19PTX450 HR20 EP5PTS12 HR42 EP5PTS14 HR10 EP6PTS20 HR42 EP6PTS22 HR10 EP7PTS30 HR42 EP7PTS35 HR10 EP8PTS40 HR42 EP8PTS55 HR10 EP10PTS90 HR13 EP12PTS150 HR13 EP14PTS250 HR20 EP18PTS410 HR20 EP7PTS35 HRF10 EP8PTS55 HRF10 EP10PTS90 HRF13
Continued....
349
Vibration and Noise Emission Values Assembly tools Vibration total value (3 axes value) according to ISO 28927-2 Valid from 2010 Value 3-axes m/s2
Model
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
Hydraulic impulse nutrunners Pistol grip Non shut-off EP5XS HR42 EP6XS HR42 EP6XS HR10 EP6PS HR42 EP6PS HR10 EP8PS HR10 EP7XS HR42 EP7XS HR10 EP8XS HRX42 EP8XS HRX10 EP10XS HR13 EP12XS HR13 EP14XS HR13 EP16XS HR20 EP20XS HR20
<2.5 3 <2.5 3.7 3.1 4.1 2.7 2.8 2.8 3 4.6 6 4 6.7 6.8
0.5 0.5 0.7 1.2 0.7 1 0.6 0.7 0.8 1.1 1.4 0.9 1.4
78 81 79 81 79 82 80 79 78 82 83 85 85 86 87
92 92 93 93 94 96 96 97 100
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
5.7 7.1 4 6.5 4.6 8.4 6.2 11.5 7.8 11.5 7 9.4
1.2 1.6 1.4 2.1 0.8 1.2 1.4 2.4 1.8 5.5 1.2 2.6
76 77 77 78 78 81 81 78 79 80 81 86
92 92 92 99
5.1 6 6.4 6.7 6.9 9.5
1.7 2.2 1.4 1.5 0.8 2.2
80 82 79 78 81 81
93 92 92
Hydraulic impulse nutrunners Straight Shut-off EP3PTX5 SR42 EP4PTX9 SR42 EP4PTX9 SR10 EP5PTX14 SR42 EP5PTX15 SR10 EP6PTX18 SR42 EP6PTX19 SR10 EP7PTX28 SR42 EP7PTX31 SR10 EP8PTX38 SR42 EP8PTX45 SR10 EP25PTX GR25
Non shut-off EP6XS SR42 EP6XS SR10 EP7XS SR42 EP7XS SR10 EP8XS SR42 EP8XS SR10 a
Model
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 3.4 3.3 3.5 3.8 4.9 5.6
0.8 0.9 0.9 0.9 1.5 1
79 81 83 82 87 88 86
92 94 93 98 101 97
Monitoring impulse nutrunners Pistol grip
Vibration total value (3 axes value) according to ISO 28927-2 Valid from 2010
Model
Vibration total value (3 axes value) according to ISO 28927-2 Valid from 2010
Sound pressure levels and sound power levels a according to ISO 15744
EPP6C40 HR EPP8C55 HR EPP10C90 HR EPP11C110 HR EPP13C150 HR EPP15C250 HR EPP19C400 HR
Vibration total value (3 axes value) according to ISO 28927-2 Valid from 2010
Model
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5
-
80 81 76 82 84 80 80 76 76 90 90
92 93 95 101 101
b
b
-
76 78 76 82 84 77 78
93 95 -
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5
-
80 80 80 80 80 78 79
-
<2.5 <2.5
-
76 82
93
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5
-
75 76 80 78 81 84
92 95
Pneumatic nutrunners Angle LTV29-2 R LTV39-2 R LTV28 R LTV38 R LTV48 R LTV69 R LTV69 N LMV28 R LMV28 N LMK22 LMK33
Straight LTD28 N LTD38 N LTD28 R LTD38 R LTD48 R LTD61 H LMD61 H
b b b b b
Pistol grip LTP61 PH LTP61 H LTP61 HR LMP61 H LMP61 HR LMP24 H LMP24 HR
Open end LTO28 R LTO38 R
Crowfoot The uncertainty in the sound levels is 3 dB(A).
350
LTC009 R LTC28 R LTC29-2 R LTC38 R LTC39-2 R LTC48 R
Vibration and Noise Emission Values Assembly tools
Material removal tools Vibration total value (3 axes value) according to ISO 28927-2 Valid from 2010
Model
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 <2.5
-
<70 <70
-
<2.5 <2.5
-
<70 <70
-
<2.5 <2.5 <2.5 <2.5
-
<70 <70 <70 <70
-
<2.5
-
<70
-
b
-
<70 <70 <70
-
-
<70 <70 <70 <70
-
b
-
<70 <70 <70 <70
-
<2.5 <2.5
-
<70 <70
-
<2.5
-
<70 <70 <70 <70 <70
-
<2.5 <2.5 <2.5
-
<70 <70 <70 <70 <70
-
<2.5 <2.5 <2.5
-
<70 <70 <70
-
Battery screwdrivers/nutrunner BCP BL BCV
Vibration total value (3 axes value) according to ISO 28927-1 Valid from 2010
Sound pressure levels and sound power levels a according to ISO 15744
Model
GTG21 F120-13 GTG21 F085-18 GTG40 F085-18 GTG40 F066-23 GTG40 S060-C15
Tensor STB ETV STB ETP STB ETC STB ETO STB
Micro Torque ETF MT ETD M ETF M
<2.5 b
Tensor DL ETD DL ETV DL ETP DL ETF DL
<2.5 <2.5 <2.5 b
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
4.8 4.8 3.5 <2.5 3.4
1.4 1.1 0.8 0.8
74 74 84 84 84
95 95 95
Vibration total value (3 axes value) according to ISO 28927-4 Valid from 2010
Electric screwdrivers EBL EBL
Value 3-axes m/s2
Grinders Turbo grinder Angle
Tensor SB ETV SB ETP SB
Sound pressure levels and sound power levels a according to ISO 15744
Model
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 <2.5 <2.5 3.3
0.8
85 85 85 85
96 96 96 96
Turbo grinder Straight GTR40 S085-15 GTR40 S072-13 GTR40 S060-15 GTR40 S060-20
Tensor SL ETD SL ETV SL ETP SL ETF SL
<2.5 <2.5 <2.5
Vibration total value (3 axes value) according to ISO 28927-3 Valid from 2010
Electric nutrunners Tensor ES ETV ES ETD ES
Tensor DS ETV DS ETD DS ETP DS ETC DS ETO DS
b
<2.5 <2.5 <2.5
Model
<2.5 b
GTG21 D120 GTG21 D085 GTG21 S085 GTG40 S060
a b
The uncertainty in the sound levels is 3 dB(A). # QQ Q
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 <2.5 <2.5 <2.5
-
77 76 72 84
-
Vibration total value (3 axes value) according to ISO 28927-12 Valid from 2010
Tensor SR/STR ETV SR ETD SR ETP STR
Value 3-axes m/s2
Turbo sander
Tensor ST ETV ST ETD ST ETP ST ETC ST ETO ST
Sound pressure levels and sound power levels a according to ISO 15744
Model
95
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
3.1 3.0 3.4 3.9 3.4 3.4 <2.5 <2.5
1.9 1.4 1.5 1.8 0.9 0.9 -
74 78 77 77 <70 <70 70 73
85 89 88 88 -
Grinders Die grinder Straight LSF12 S200-1 LSF12 S250-1 LSF12 S310-1 LSF12 S400-1 LSF19 S200-1 LSF19 S200-2 LSF19 S300-1 LSF19 S300-2
351
Vibration and Noise Emission Values Material removal tools Vibration total value (3 axes value) according to ISO 28927-12 Valid from 2010 Value 3-axes m/s2
Model
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
Grinders Die grinder Straight LSF19 S460-1 LSF19 S200E-1 LSF19 S300E-1 LSF19 S300E-1/R LSF19 S460E-1 LSF19 S460E-1/R LSF19 S300-1/R LSF38 S150E-01/R LSF38 S180E-01/R LSF38 S180E-01 LSF38 S250E-01 LSF28 S180 LSF28 S180E LSF28 S250 LSF28 S180-1R LSF28 S180E-1R LSF28 S250-R LSF28 S250E-R LSF28 S250E LSF28 S150E LSF28 ST030E LSF28 ST030 LSF28 S150 LSF28 ST070E LSF28 ST070 LSF28 S120 LSF07 S850
4.7 3.1 3.4 3.3 3.6 2.9 3.2 <2.5 <2.5 <2.5 2.8 2.8 <2.5 2.7 3.4 2.8 3.1 3 <2.5 <2.5 2.7 <2.5 3.6 2.7 <2.5 2.8 <2.5
2 1.8 1.8 1 1.3 1.5 2.2 1.3 1.1 0.7 0.9 1 1.8 0.7 1.5 1.2 1.2 0.7 -
79 70 73 73 82 82 73 81 85 86 90 74 74 81 74 74 81 81 81 <70 74 74 <70 81 81 <70 75
92 96 97 101 92 92 92 92 92 92 -
4.3 3.2 <2.5 <2.5 <2.5 <2.5
2.1 2.0 -
78 75 73 73 70 70
89 86 -
Vibration total value (3 axes value) according to ISO 28927-4 Valid from 2010
Model
Model
LSR48 S120-CW LSR48 S090-CW LSR28 S180-05 LSR28 S180-05 LSR28 S150-10 LSR28 S110-08 LSR43 S150-10 LSR43 S120-08 LSR43 S090-10 LSR48 S150-10 LSR48 S120-08 LSR48 S120-08R LSR48 S120-13 LSR48 S120-10 LSR48 S090-10R LSR64 S100-15 LSR64 S072-13 LSR64 S060-15 LSR28 ST070E-CW LSR43 S072
93 93
Model
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 6.5 <2.5 <2.5 <2.5 <2.5 2.9 <2.5 <2.5 3.1 <2.5 <2.5 2.9 <2.5 <2.5 <2.5 <2.5 <2.5 3.1 <2.5
1.8 1 1.2 1.2 1.1 -
80 76 85 85 70 <70 86 84 82 85 78 78 83 80 78 88 82 83 81 83
96 96 97 95 93 96 94 99 93 94 92 94
LSS53 S085-18 LSS64 S085-18 LSS53 S072-C13 LSS64 S060-C15 LSS64 S060-23 LSS84 S060-23
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
2.8 <2.5 7.2 5.6 <2.5
1.2 2.3 2.3 -
70 <70 83 85 80
94 96 -
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
3.8 4.6 2.8 <2.5 3.9 3.9
1.1 1.5 1.3 1.2 1.2
78 86 76 82 82 88
97 93 93 99
7.9 8.3 4 5.3 5.6 4.5 5.2 4.9 3.3 4.8 3.9 3.9
2.4 2.8 1.3 1.6 1.7 1.4 1.6 1.5 0.8 1.1 0.9 1.6
80 81 86 86 86 81 77 77 77 87 87 87
92 97 97 97 92 98 98 98
Grinders Vertical grinder
Angle grinders LSV19 S170-08 LSV28 ST13-10E LSV28 ST12-10 LSV28 ST12-12 LSV28 ST12-13 LSV28 S060-18 LSV38 S12-125 LSV38 ST12-125 LSV38 SA12-125 LSV48 SA120-13 LSV48 SA085-18 LSV48 SA066-23 a
352
Value 3-axes m/s2
Vibration total value (3 axes value) according to ISO 28927-1 Valid from 2010
Grinders Straight LSR28 S150-CW LSR28 S120-CW LSR38 S180-CW LSR38 S150-CW LSR48 S150-CW
Sound pressure levels and sound power levels a according to ISO 15744
Grinders Straight
Angle LSV12 S200-1 LSV12 S120-1 LSV19 S200-1 LSV19 S120-1 LSV19 S080-1 LSV18 S080
Vibration total value (3 axes value) according to ISO 28927-4 Valid from 2010
Sound pressure levels and sound power levels a according to ISO 15744
The uncertainty in the sound levels is 3 dB(A).
Vibration and Noise Emission Values Material removal tools Vibration total value (3 axes value) according to ISO 28927-3 Valid from 2010
Model
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure levels and sound power levels a according to ISO 15744 Sound pressure dB(A)
Sound power dB(A)
3.2 3.2 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5
2.0 2.0 -
75 75 73 73 70 77 77 78 86 74 74 75 78 77 77 85 85 82 82 82 85 87 87 87 87 87 77 85 82
86 86 97 96 96 93 93 93 96 98 98 98 98 98 96 93
<2.5
-
76
-
1.6 1.7 1.3 0.8 1.4 1.5 1.7 1.6 1.7 1.7 1.3 1.7 1.5 1.3 2.1 2.4 2.3 1.7 1.7 1.5 1.4 2.9 1.4 2.9 1.4 1.4
82 82 82 84 82 82 81 81 82 82 79 76 76 76 76 76 76 85 85 85 85 85 78 78 78 78
93 93 93 95 93 93 92 92 93 93 96 96 96 96 96 -
Vertical sanders LSS53 S060
Model
LSK37 S250-DS1 LSK37 S250-DS2 LSK38 S250 Do LSK38 S180 Do
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 <2.5 <2.5 <2.5
-
79 79 89 84
90 90 100 95
Vibration total value (3 axes value) according to ISO 28927-8 Valid from 2010
Model
5.5 6.0 5.1 3.4 5.1 5.2 11.0 11.5 11.0 11.0 7.8 3.8 4.3 3.4 5.6 4.7 5 3.8 3.2 4.4 3.2 4.6 3.9 5.7 3.2 3.2
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
2.6 <2.5
0.9 -
92 86
103 97
Grinders Circular cutters LCS10 LCS38 S150-D
Vibration total value (3 axes value) according to ISO 28927-10 Valid from 2010
Model
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
3.5 5 <2.5 <2.5
0.8 1.6 -
95 94 95 96
106 105 106 107
6.1 7.7 12 11.5
1.7 1.3 1.6 1.5
99 99 103 102
110 110 114 113
5 11.5 8.1
1.9 2.7 1.8
74 91 91
102 102
Percussive Chipping hammers Vibration-damped RRF21 RRF31 RRD37 RRD57
Orbital and random orbital sanders LST30 H090-11 LST30 H090-15 LST30 S090-15 LST31 H090-15 LST32 H090-15 LST32 S090-15 LSO30 S070-3 LSO30 H070-3 LSO31 S070-3 LSO31 H070-3 LSO32 H070-3 LST20 R350 LST20 R550 LST20 R650 LST20 R325 LST20 R525 LST20 R625 LST21 R350 LST21 R550 LST21 R650 LST21 R525 LST21 R625 LST22 R550 LST22 R650 LST22 R525 LST22 R625
Sound pressure levels and sound power levels a according to ISO 15744
Grinders Router
Grinders Angle sanders LSV12 S120 LSV12 S200 LSV19 S200 LSV19 S120 LSV19 S080 LSV28 S060 LSV28 S060-M14 LSV28 S040 LSV28 ST034 LSV28 S021 LSV28 S021-M14 LSV28 ST008-01 LF LSV28 S040-01-M14 LSV28 ST013-M14-LF LSV28 ST013-LF LSV38 S085 LSV38 S085-M14 LSV38 S066 LSV38 S066-M14 LSV38 S066 D LSV38 S085 D LSV48 SA085 LSV48 SA085-M14 LSV48 SA066 LSV48 SA066-M14 LSV48 SA085 D LSV38 D120 LSV38 D085 LSV38 D066
Vibration total value (3 axes value) according to ISO 20643 Valid from 2010
Conventional type RRC22F RRC34B RRC65B RRC75B
Scalers RVM07 RRC13 RRC13N a
The uncertainty in the sound levels is 3 dB(A).
353
Vibration and Noise Emission Values Material removal tools Vibration total value (3 axes value) according to ISO 28927-10 Valid from 2010 Value 3-axes m/s2
Model
Uncertainty m/s2
Vibration total value (3 axes value) according to ISO 28927-5 Valid from 2010
Sound pressure levels and sound power levels a according to ISO 15744 Sound pressure dB(A)
Sound power dB(A)
Model
Percussive Riveting hammers Vibration damped RRH04P RRH06P RRH08P RRH10P RRH12P RRH14P
<2.5 3.9 4.8 5.1 4.4 5.4
1.4 1.6 1.7 1.1 2.9
93 91 92 91 93 93
104 102 103 102 104 104
LBB16 EP LBB16 EPX LBB26 EPX LBB36 LBB37 LBB45 H017 LBB45 H006 LBB45 H004
4
1.6
98
109
Straight
Vibration total value (3 axes value) according to ISO 20643 Valid from 2010
Model
LBB16 S260 LBB16 S064 LBB16 S045 LBB16 S038 LBB16 S029 LBB16 S022 LBB16 S012
Sound pressure levels and sound power levels a according to ISO 15744
Value 3-axes m/s2
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
a
Uncertainty m/s2
Sound pressure dB(A)
Sound power dB(A)
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5 3.7 <2.5
1.6 -
80 82 82 83 86 88 88 88
93 93 94 97 99 99 99
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5
-
75 75 75 75 75 73 75
-
<2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 2.7 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5
0.9 -
75 75 75 75 75 75 72 75 81 75 72 75 81 75 75 81 84 75 89
92 92 92 95 100
<2.5 <2.5 <2.5
-
77 88 82
99 93
<2.5
-
86
97
b
-
83
96
Angle LBV16M 005 LBV16M 010 LBV16M 018 LBV16M 032 LBV16M 045 LBV16M 055 LBV11 30o LBV16 30o LBV36 30o LBV16 45o LBV11 90o LBV16 90o LBV36 90o LBV16 Z LBV16 90o Large LBV36 90o Large LBV37 90o Heavy duty LBV16 018-11 Key chuck model LBV34 S Key chuck model
Drills Tappers LGB34 H LGB34 S LGB36 H
Value 3-axes m/s2
Drills Pistol grip
Conventional type RRN11P
Sound pressure levels and sound power levels a according to ISO 15744
The uncertainty in the sound levels is 3 dB(A).
Micro stop drills LBS36
Positive Feed drills PFD1500RA b
354
# QQ Q
_ ^ @$
+ #! ! ! !
D 6 10 13 20 25 38 42 43
6 8 10 11
14 38 12 34 1 112 14 7 16
10
38
13
12
20
34
42
14
43
7 16
10
38
13
12
20
34
42
14
43
7 16
55
355
3
42 0 6
12 22 009
001 002
100 200
10 15
10 15
6 8 10 12 13 19 20 25 38 42
356
14 58 38 12 34 1 112 14 14
14 38 14 14
_ ^ @$
+ #! ! ! !
06
14
357
D 1 06 10
D
14 38
D
D
06 13 25
1 4 10 3 8 1 2 20 3 4 1 38 1 1 2
D D 1
7
# 3 3
358
3 3
_ _+%
06 13 25
1 4 10 3 8 1 2 20 3 4 1 38 1 1 2
D 1
6
# 3 3
3 3
D Y" | Y
Y$ | Y
359
50
34 42 50 62 80 90
50
137
34 43 51 63 81 91
D Y" | Y
360
137
Tool Designations
}K@{Z} Q !+ # }$ >@{ }K?Z} Q # @ L ? }K?Z} Q # ? }K {Z} Q !+ # }$ > {
? K #Z Q
Z
~>Z # ~ ZK# !+
}¡ZK# !+
Tool Designations
K_{Z
361
Notes
362
Notes
363
Notes
364
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