Juan Fadrique Molina Naranjo Resume Rev9
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CURRICULUM VITAE
Juan Fadrique Molina Naranjo VISION: To increase the shareholder value and maximizing profit by improving the operational efficiencies and maximum utilization for the available resources Key of Success: • • • •
Ownership & Commitment Continuous Improvement Leadership based in Objectives and Results Lean Sigma hands-on Technical Deployment
CONTACT INFORMATION: Calle Rubí # 18 Manz. 121 Fracc. Esmeralda CP: 22640 Tijuana Baja California, Mexico Home phone: (664) 324-7178 Work phone: Mobil: (044664) 333-7251 Email: [email protected]
PERSONAL INFORMATION Nationality: Mexican Birth date: 7-March-1976 Gender: Male Marital status: Married USA Visa
CAREER OBJECTIVE: To find a challenging position to meet my competencies, capabilities, technical skills, education and experience.
PROFESSIONAL EXPERIENCE: Jan – Aug 2009*
Company: Autoliv Safety Technology Position: Launch Process Engineer Dept: New Programs Launch and Equipment Validation Web: http://www.Autoliv.com/ Address: Calle Águila Coronada #2000 Pqe. Ind. Bajamar, El Águila Tijuana B.C. Main Activity: Automotive Seatbelts Manufacturing *End work relationship by mutual agreement due personal request. Position main activities: 1. Validate new Equipments and Release manufacturing process following TS-14969 standards. 2. Support/conduct CTQ, CTP validation studies of equipment and process implementing Six Sigma Tools. 3. Participate on technical project teams as subject matter expert on validation regulations/procedures (TS14949, ISO9000, 8D, FMEA, SPC, Quality Assurance, etc)
4. 5. 6.
7. 8. 9. 10.
11. 12. 13. 14.
Advice project teams develop/review and approve validation protocols and final reports. Assist with/conduct validation studies of existing Equipment and Processes. Design process characterization studies, conduct statistical analysis of results using Statistical software, Excel spread sheet or equivalent to identify critical parameters and improve process capability. Generate and resolve protocol discrepancies or deviations. Participate in project planning, scheduling, and tracking (as observer, player and team leader). Develop and implement procedures and internal standards to comply with corporate and automotive industry standards. Couch PE & QE documentation process in order to meet Continues Improvement Cycle objective aligned with TS Quality Management. (Validation Reports, Equipment Check Lists, PCP, FMEA, OCAP, etc) Provide validation training to Operations / Technicians / Engineering employees. Support Product Design to develop Achievable Manufacturing Process. Support for R&R line development and events. Couch PE & QE Equipment Buyoff’s step 1, 2, 3 and 4, and Process Validation Reports.
Significant Achievements Demonstrate Six Sigma Black Belt hands-on expertise on field walkthrough problems, showing supported results achieving commitment dates. Highlights: 1. Implementation Process Validation Reports to demonstrate process Capability thru Process Validation standard procedures for Automotive supply chain. In order to reduce 80% the lead time of New Line/Equipment Introduction. 2. Eliminate “dummy” daily check thru the Implementation of DOE tools and Process Controls that to assure Quality and Process Capability. 3. Reduce 70% of total time and man power in root cause analysis, thru Problem Solving Tools, as FTA, Is-Is Not, Pareto analysis, Cause & Effect Matrix, Process Mapping, Hypothesis Test, t-Test, ANOVA, etc 4. Evaluate and generate Engineering Report of new part introduction that support the change of BOM PN and safe $200,000 dlls. (Aprox.) per qrt. 5. Reduce 80% SOW process time and open actions thru the complete development of PCQB – PCQA* methodology concept and fully custom Engineering Tools deployment (FTA Process Mapping Validation Pack). 6. Increase team performance and objectivity 80% in buyoff-validation cycle, changing “teamwork” misconception for Customer – Supplier** relationship.
•
*Positive Control Quality Breakthrough – Positive Control Quality Assurance ** As part of PCQB-PCQA methodology.
February 2005
Company: Position: Dept: Web: Address: Main Activity: 1. 2. 3. 4. 5.
International Rectifier Corporation Automotive Project Development Breakthrough Engineering http://www.irf.com/ Av. De los Cabos # 1974 Pqe, Industrial Pacifico Tijuana B.C. México Automotive Semiconductors Manufacturing
Perform deep investigation of the quality occurrences at customer side and propose corrective and preventive activities. Use problem solving techniques through 6 sigma methodology, 8 Disciplines, Fault Tree, 5 why’s, Pareto, Cause & Effect, DOE’s, etc. Identify / reduce handling steps in the process to reduce risk to the product. Perform process optimization. Coordinate, design and implement new systems of continuous improvement.
6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.
CDPP team leader (Customer Defect Prevention Program) Implement activities to reduce variability into the process, base on historical CAR’s, Yield loss, FA, etc. Perform life span and material studies for parts used in the equipment and provide controls to accomplish what the study revealed. Investigate and propose improvement alternatives to actual process or material to improve quality and reduce cost. Perform new equipment generation analysis, Buy Off and Process Characterization. Generate Fan-out plan for implemented actions that contributes to eliminate Customer Quality risk. Develop projects to reduce costs and optimize process to assure the quality of the product and improve the productivity Participate in PPAP – APQP activities Participate in MRB meetings Support and evaluate new products introduction in collaboration with NPI dept. Research and Development of new Suppliers for tools and materials. Project champion and coaching Yield loss, PDCA and 6 sigma initiative projects. Elaborate MSA studies of the measures systems.
Significant Achievements •
•
• • • • • •
Research & develop supplier risk analysis and successfully selection of inspection and measurement equipment for die bond and wire bond process achieving the automotive standards for MSA, as part of Corporative Automotive Business strategy. Successfully wafer saw implementation of Step Cut process for FET and IPS dies that have a significant improvement of die chipping and complete elimination of Al street paths in the wafer streets that cause metal filaments (D-GS short), and also generate more business to the company as NPI project. Successfully implementation room class 10k (from class 100k) in FE assembly for automotive products reflecting in more business for the companies up to 35% in volume and also keeping customer satisfaction. Reduce 8d response time 50% for Automotive Customers coaching the team work thru D3 – D7. Eliminate Metal Particles vital defect in Front End assembly that cause DG-S and Short G-S electrical failure in customer applications thru 6 sigma and 8D initiatives. Improve Solder yield loss of D2PAK package in die bond process Front End assembly from .13% to .08% thru PDCA project tools. Significant QRT savings using cost reduction projects focused in new materials researching and supplier development. Increasing responsibilities in World Class Organization due task Administrator, Commitment, Performance based in Goal achievements results and Continuous improvement mentality.
October 2003
Company: Position: Dept: Web: Address: Main Activity: 1. 2. 3. 4. 5. 6.
Martek Power (EMOSA) CQE / RMA’s Engineering QA / RMA (Engineer B)
http://www.martekpower.com/ Calle Romano #13525-C La Mesa Tijuana B.C. Power supplies manufacturing
Responsible of RMA unit’s evaluation, repairing and update revisions. Supervisor of RMA warehouse. Coordinate RMA flow from production line to shipping area. Develop flow charts to production rework. Elaborate EC documentation and application in production line. Customer support on delivery status.
7. 8. 9.
Customer Quality Engineer. RMA Process Engineer Cell Manufacturing Implementation
Significant Achievements • •
Reduce cycle time 70% in RMA’s power supply assembly applying lean manufacturing tools (thesis documented). Reduce delivery time implementing data base’s charts and reports.
July 2001
Company: Position: Dept: Web: Address: Main Activity: 1. 2. 3.
International Rectifier Corporation Engineer Practitioner Process Engineering http://www.irf.com/ Av. De los Cabos # 1974 Pqe, Industrial Pacifico Tijuana B.C. México Automotive Semiconductors Manufacturing
Manage CPK data base in Excel application X-R, NP charts update in Excel application Update process books documentation in production line.
OTHER PROFESSIONAL EXPERIENCE: March 2008
Thermofisher Scientific (Labomex MBP) Professional Consultant
http://www.thermofisher.com/ Chromatography Tips for Medical and Clinical applications manufacturing Braulio Maldonado No.6470, Col. El Rubí 22180 Tijuana B. C. México. Phone: 637-9412 / Contact Eng. Rafael Flores, Quality Director, 1.
Consultant in the implementation of SPC tools in Injection Mold process, focused in generates trend control charts and rejects analysis which have a significant impact in scrap reduce and customer complains.
EDUCATION / CERTIFICATIONS: March 2004:
Carrier: Industrial Engineer Specialty: Manufacturing Process Institution: Instituto Tecnologico de Tijuana Professional certificate: 5107530 (Titulo Profesional)
December 2008
Six Sigma Black Belt Diploma / Certification (Personal sponsored course) Master Black Belt Mentor: Eduardo Bustamante Tijuana B.C. México
October 2008
Lean Manufacturing Thinking: “Transformation de la Cultura Organizacional” Diploma / Certification at CIM (Centro Integral de Manufactura) Tijuana B.C. México
December 2007
Six Sigma Green Belt at International Rectifier Corp. by Organization Development Master Black Belt: Eduardo Bustamante IRMX Tijuana B.C. México
June 2006
Six Sigma Yellow belt certification Diploma / Certification at International Rectifier Corp. by Organization Development Master Black Belt: Eduardo Bustamante IRMX Tijuana B.C. México
September 2006
Basic Operation & Setup training Course in SD890A Soft solder die bonder Diploma / Certification at ASM Assembly Automation Ltd Honk Kong Kwai Chung, Hong Kong
June 2006
Basic Operation and Setup training Course in OE7200 Wire bonder Diploma / Certification at Orthodyne Electronics Corp. Tijuana B.C. México
April 2005
FMEA’s Diploma / Certification at International Rectifier Corp. by Organization Development Tijuana B.C. México
April 2005
QS9000 / ISOTS16949 Diploma / Certification at International Rectifier Corp. by Organization Development Tijuana B.C. México
March 2005
SPC / PCP Development Diploma / Certification at International Rectifier Corp. by Organization Development Tijuana B.C. México
March 2005
5’S Diploma / Certification at International Rectifier Corp. by Organization Development Tijuana B.C. México
July 2005
QIT’s (Quality Improvement Teams) Diploma / Certification at International Rectifier Corp. by Organization Development Tijuana B.C. México
June 2004
Certificate of accreditation of understanding of the technical articles of the English language Diploma / Certification at Instituto Tecnológico de Tijuana Tijuana B.C. México
June 2002
Plantación y Diseño de Instalaciones Diploma / Certification at Instituto Tecnológico de Tijuana Tijuana B.C. México
March 2000
Interpretación de Planos de Ingeniería Diploma / Certification at ASC (Asesoría y Servicios de Calidad) supported by ITT. Tijuana B.C. México
OTHER SKILLS: Skill Microsoft Excel, Power point, Word 97 - 2007 Problem solving techniques JMP statistical software Minitab statistical software
Level Advance Advance Advance Advance
Solid Works 2008 AutoCAD 2000-2009
Basic Basic
LANGUAGES: Language Bilingual English- Spanish
Level Advance
PERSONAL REFERENCES Name Company Chris A. Jensen Autoliv Safety Technology Raul Casillas Autoliv Safety Technology Roberto Fernandez International Rectifier Rafael Flores Thermofisher Scientific Victor Alejandro Molina Thermofisher Scientific
Position NSB Machine Build Mgr Process Engineer Quality Engineer Quality Director Manufacturing Eng.
Phone 619-454-2380/619-662-8063 637-9412 ext 8139 (044664)375-2987 637-9412 ext 8139 637-9412 ext 8213
Juan Fadrique Molina Naranjo VISION: To increase the shareholder value and maximizing profit by improving the operational efficiencies and maximum utilization for the available resources Key of Success: • • • •
Ownership & Commitment Continuous Improvement Leadership based in Objectives and Results Lean Sigma hands-on Technical Deployment
CONTACT INFORMATION: Calle Rubí # 18 Manz. 121 Fracc. Esmeralda CP: 22640 Tijuana Baja California, Mexico Home phone: (664) 324-7178 Work phone: Mobil: (044664) 333-7251 Email: [email protected]
PERSONAL INFORMATION Nationality: Mexican Birth date: 7-March-1976 Gender: Male Marital status: Married USA Visa
CAREER OBJECTIVE: To find a challenging position to meet my competencies, capabilities, technical skills, education and experience.
PROFESSIONAL EXPERIENCE: Jan – Aug 2009*
Company: Autoliv Safety Technology Position: Launch Process Engineer Dept: New Programs Launch and Equipment Validation Web: http://www.Autoliv.com/ Address: Calle Águila Coronada #2000 Pqe. Ind. Bajamar, El Águila Tijuana B.C. Main Activity: Automotive Seatbelts Manufacturing *End work relationship by mutual agreement due personal request. Position main activities: 1. Validate new Equipments and Release manufacturing process following TS-14969 standards. 2. Support/conduct CTQ, CTP validation studies of equipment and process implementing Six Sigma Tools. 3. Participate on technical project teams as subject matter expert on validation regulations/procedures (TS14949, ISO9000, 8D, FMEA, SPC, Quality Assurance, etc)
4. 5. 6.
7. 8. 9. 10.
11. 12. 13. 14.
Advice project teams develop/review and approve validation protocols and final reports. Assist with/conduct validation studies of existing Equipment and Processes. Design process characterization studies, conduct statistical analysis of results using Statistical software, Excel spread sheet or equivalent to identify critical parameters and improve process capability. Generate and resolve protocol discrepancies or deviations. Participate in project planning, scheduling, and tracking (as observer, player and team leader). Develop and implement procedures and internal standards to comply with corporate and automotive industry standards. Couch PE & QE documentation process in order to meet Continues Improvement Cycle objective aligned with TS Quality Management. (Validation Reports, Equipment Check Lists, PCP, FMEA, OCAP, etc) Provide validation training to Operations / Technicians / Engineering employees. Support Product Design to develop Achievable Manufacturing Process. Support for R&R line development and events. Couch PE & QE Equipment Buyoff’s step 1, 2, 3 and 4, and Process Validation Reports.
Significant Achievements Demonstrate Six Sigma Black Belt hands-on expertise on field walkthrough problems, showing supported results achieving commitment dates. Highlights: 1. Implementation Process Validation Reports to demonstrate process Capability thru Process Validation standard procedures for Automotive supply chain. In order to reduce 80% the lead time of New Line/Equipment Introduction. 2. Eliminate “dummy” daily check thru the Implementation of DOE tools and Process Controls that to assure Quality and Process Capability. 3. Reduce 70% of total time and man power in root cause analysis, thru Problem Solving Tools, as FTA, Is-Is Not, Pareto analysis, Cause & Effect Matrix, Process Mapping, Hypothesis Test, t-Test, ANOVA, etc 4. Evaluate and generate Engineering Report of new part introduction that support the change of BOM PN and safe $200,000 dlls. (Aprox.) per qrt. 5. Reduce 80% SOW process time and open actions thru the complete development of PCQB – PCQA* methodology concept and fully custom Engineering Tools deployment (FTA Process Mapping Validation Pack). 6. Increase team performance and objectivity 80% in buyoff-validation cycle, changing “teamwork” misconception for Customer – Supplier** relationship.
•
*Positive Control Quality Breakthrough – Positive Control Quality Assurance ** As part of PCQB-PCQA methodology.
February 2005
Company: Position: Dept: Web: Address: Main Activity: 1. 2. 3. 4. 5.
International Rectifier Corporation Automotive Project Development Breakthrough Engineering http://www.irf.com/ Av. De los Cabos # 1974 Pqe, Industrial Pacifico Tijuana B.C. México Automotive Semiconductors Manufacturing
Perform deep investigation of the quality occurrences at customer side and propose corrective and preventive activities. Use problem solving techniques through 6 sigma methodology, 8 Disciplines, Fault Tree, 5 why’s, Pareto, Cause & Effect, DOE’s, etc. Identify / reduce handling steps in the process to reduce risk to the product. Perform process optimization. Coordinate, design and implement new systems of continuous improvement.
6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.
CDPP team leader (Customer Defect Prevention Program) Implement activities to reduce variability into the process, base on historical CAR’s, Yield loss, FA, etc. Perform life span and material studies for parts used in the equipment and provide controls to accomplish what the study revealed. Investigate and propose improvement alternatives to actual process or material to improve quality and reduce cost. Perform new equipment generation analysis, Buy Off and Process Characterization. Generate Fan-out plan for implemented actions that contributes to eliminate Customer Quality risk. Develop projects to reduce costs and optimize process to assure the quality of the product and improve the productivity Participate in PPAP – APQP activities Participate in MRB meetings Support and evaluate new products introduction in collaboration with NPI dept. Research and Development of new Suppliers for tools and materials. Project champion and coaching Yield loss, PDCA and 6 sigma initiative projects. Elaborate MSA studies of the measures systems.
Significant Achievements •
•
• • • • • •
Research & develop supplier risk analysis and successfully selection of inspection and measurement equipment for die bond and wire bond process achieving the automotive standards for MSA, as part of Corporative Automotive Business strategy. Successfully wafer saw implementation of Step Cut process for FET and IPS dies that have a significant improvement of die chipping and complete elimination of Al street paths in the wafer streets that cause metal filaments (D-GS short), and also generate more business to the company as NPI project. Successfully implementation room class 10k (from class 100k) in FE assembly for automotive products reflecting in more business for the companies up to 35% in volume and also keeping customer satisfaction. Reduce 8d response time 50% for Automotive Customers coaching the team work thru D3 – D7. Eliminate Metal Particles vital defect in Front End assembly that cause DG-S and Short G-S electrical failure in customer applications thru 6 sigma and 8D initiatives. Improve Solder yield loss of D2PAK package in die bond process Front End assembly from .13% to .08% thru PDCA project tools. Significant QRT savings using cost reduction projects focused in new materials researching and supplier development. Increasing responsibilities in World Class Organization due task Administrator, Commitment, Performance based in Goal achievements results and Continuous improvement mentality.
October 2003
Company: Position: Dept: Web: Address: Main Activity: 1. 2. 3. 4. 5. 6.
Martek Power (EMOSA) CQE / RMA’s Engineering QA / RMA (Engineer B)
http://www.martekpower.com/ Calle Romano #13525-C La Mesa Tijuana B.C. Power supplies manufacturing
Responsible of RMA unit’s evaluation, repairing and update revisions. Supervisor of RMA warehouse. Coordinate RMA flow from production line to shipping area. Develop flow charts to production rework. Elaborate EC documentation and application in production line. Customer support on delivery status.
7. 8. 9.
Customer Quality Engineer. RMA Process Engineer Cell Manufacturing Implementation
Significant Achievements • •
Reduce cycle time 70% in RMA’s power supply assembly applying lean manufacturing tools (thesis documented). Reduce delivery time implementing data base’s charts and reports.
July 2001
Company: Position: Dept: Web: Address: Main Activity: 1. 2. 3.
International Rectifier Corporation Engineer Practitioner Process Engineering http://www.irf.com/ Av. De los Cabos # 1974 Pqe, Industrial Pacifico Tijuana B.C. México Automotive Semiconductors Manufacturing
Manage CPK data base in Excel application X-R, NP charts update in Excel application Update process books documentation in production line.
OTHER PROFESSIONAL EXPERIENCE: March 2008
Thermofisher Scientific (Labomex MBP) Professional Consultant
http://www.thermofisher.com/ Chromatography Tips for Medical and Clinical applications manufacturing Braulio Maldonado No.6470, Col. El Rubí 22180 Tijuana B. C. México. Phone: 637-9412 / Contact Eng. Rafael Flores, Quality Director, 1.
Consultant in the implementation of SPC tools in Injection Mold process, focused in generates trend control charts and rejects analysis which have a significant impact in scrap reduce and customer complains.
EDUCATION / CERTIFICATIONS: March 2004:
Carrier: Industrial Engineer Specialty: Manufacturing Process Institution: Instituto Tecnologico de Tijuana Professional certificate: 5107530 (Titulo Profesional)
December 2008
Six Sigma Black Belt Diploma / Certification (Personal sponsored course) Master Black Belt Mentor: Eduardo Bustamante Tijuana B.C. México
October 2008
Lean Manufacturing Thinking: “Transformation de la Cultura Organizacional” Diploma / Certification at CIM (Centro Integral de Manufactura) Tijuana B.C. México
December 2007
Six Sigma Green Belt at International Rectifier Corp. by Organization Development Master Black Belt: Eduardo Bustamante IRMX Tijuana B.C. México
June 2006
Six Sigma Yellow belt certification Diploma / Certification at International Rectifier Corp. by Organization Development Master Black Belt: Eduardo Bustamante IRMX Tijuana B.C. México
September 2006
Basic Operation & Setup training Course in SD890A Soft solder die bonder Diploma / Certification at ASM Assembly Automation Ltd Honk Kong Kwai Chung, Hong Kong
June 2006
Basic Operation and Setup training Course in OE7200 Wire bonder Diploma / Certification at Orthodyne Electronics Corp. Tijuana B.C. México
April 2005
FMEA’s Diploma / Certification at International Rectifier Corp. by Organization Development Tijuana B.C. México
April 2005
QS9000 / ISOTS16949 Diploma / Certification at International Rectifier Corp. by Organization Development Tijuana B.C. México
March 2005
SPC / PCP Development Diploma / Certification at International Rectifier Corp. by Organization Development Tijuana B.C. México
March 2005
5’S Diploma / Certification at International Rectifier Corp. by Organization Development Tijuana B.C. México
July 2005
QIT’s (Quality Improvement Teams) Diploma / Certification at International Rectifier Corp. by Organization Development Tijuana B.C. México
June 2004
Certificate of accreditation of understanding of the technical articles of the English language Diploma / Certification at Instituto Tecnológico de Tijuana Tijuana B.C. México
June 2002
Plantación y Diseño de Instalaciones Diploma / Certification at Instituto Tecnológico de Tijuana Tijuana B.C. México
March 2000
Interpretación de Planos de Ingeniería Diploma / Certification at ASC (Asesoría y Servicios de Calidad) supported by ITT. Tijuana B.C. México
OTHER SKILLS: Skill Microsoft Excel, Power point, Word 97 - 2007 Problem solving techniques JMP statistical software Minitab statistical software
Level Advance Advance Advance Advance
Solid Works 2008 AutoCAD 2000-2009
Basic Basic
LANGUAGES: Language Bilingual English- Spanish
Level Advance
PERSONAL REFERENCES Name Company Chris A. Jensen Autoliv Safety Technology Raul Casillas Autoliv Safety Technology Roberto Fernandez International Rectifier Rafael Flores Thermofisher Scientific Victor Alejandro Molina Thermofisher Scientific
Position NSB Machine Build Mgr Process Engineer Quality Engineer Quality Director Manufacturing Eng.
Phone 619-454-2380/619-662-8063 637-9412 ext 8139 (044664)375-2987 637-9412 ext 8139 637-9412 ext 8213
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