PSR-2 & MG3 TURNAROUND 2015 JOB METHOD SHEET CONTROL VALVE MWO NO : PLANT : PSR-2 DEFECT NO : TAG NO / LINE NO : 22UZA-221 EQUIPMENT DESCRIPTION : Control Valve JOBS DESCRIPTION TURNAROUND : MODIFICATION / UPGRADING PROJECT REJUVENATION / DEBOTTLENECKING DEFECTS / NSR RECTIFICATION OTHERS
AREA : DEFECT TYPE :
UNIT :
22
GENERAL REFERENCES P&ID No : Attached documents DRAWING GA/ISO : Attached multiple documents SERVICES : Text Notes : JMS also applicable for list of tag nos : 24UZA-171 , 25UZA-081 , 29UZA-022 , 32UZA-751
Text
: : : : WL
Dur NO
1 2 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4
JOB DESCRIPTION
Hrs
PRE SHUTDOWN WORK Valve identification and tagging (By Other contractor) Mobilize equipment and tools Erect Platform scaffolding (By other contractor) TOTAL
1 1 3 5
TOTAL
1 1 2 1 3 2 0.5 0.5 0.5 0 1 4 1 1 2 2 23
SHUTDOWN WORK Obtain work permit (By other contractor ) Remove Insulation (By other contractor ) LOTO/Blinding Work as per EIS (By other contractor) Remove old control valve signal cable and tubing (By Penaga Dresser) Remove old control Valve by using crane 45tons (By other contractor ) Initial inspection inlet and outlet gasket surface for pipe side only (By JIT ) Transport old CV to scrap yard area (By other contractor) Clean inlet and outlet flange face, clean bolt&nut and keep in safe place (By Other contractor ) Transport the new valve from warehouse to site and shall follow Safety Handling of Valve (By other contractor ) i) Take precautions not to drop or strike the valve Joint inspection before installation (By JIT) Lifting new control valve/install and Control bolting (by other contractor) Re-install signal cable and tubing (By Penaga Dresser) Control valve functional test and SAT ( By Penaga Dresser ) Final inspection after installation (JIT Team) LOTO/Deblinding Work as per EIS (By Operation & other contractor) POST SHUTDOWN WORK Reinstate Insulation (by other contractor) Dismantle scaffolding (by other contractor) Housekeeping (by other contractor) Standby person during commissioning (by other contractor and penaga Dresser)
Prepared by
Reviewed by
Q
INS
SC H
Q
H
Q
H
HL
FT Q
H
Q
SM
RG H
Q
H
Q
H
HPWJ
FW Q
H
Q
H
CBT Q
H
PNT Q
H
0.0 0.0 1
1
2
2.0 0.0 0.0 0.0 0.0
2 1 1
1 1
2 2
8.0
8.0
2.0 2.0 0.0
0.0
1 2 1 TOTAL
4
GRAND TOTAL
32
3.0
0.0
0.0
0.0
6.0
0.0
0.0
0.0
0.0
Approved by
(ROSYAM SYAH)
(ANAZ AZIZ)
(TOMSON ANGO)
STS PLANNER
STS TA MANAGER
STSSB PROJECT MANAGER
Reviewed by
Reviewed by
Approved by
(M SHAHARUDDIN HUSSIN)
(KUAH)
(HAJI RAZLAN)
PPMSB PLANNER
PPMSB INSTRUMENT ENGINEER
PPMSB MANAGER
Total MH
RESOURCES ABBREVIATION : WL - WORK LEADER
SC - SCAFFOLDER
INS - INSULATOR
CBT - CONTROL BOLTING
SM - STANDBY MAN
FW - FIRE WATCHER
PNT - PAINTER
RG - RIGGER
HL - HELPER
FT - PIPE FITTER HPWJ - WATER JETTER Q - QUANTITY
H - HOURS
8.0
0.0
8.0