GREASE TRAP/ SAND TRAP
PRODUCT CATEGORY
GREASE TRAP PRODUCT NAME
GREASE TRAP APPLICATION
PRE-TREATMENT OF KITCHEN AND DOMESTIC WASTEWATERSOLIDS REMOVAL FROM MIXED WASTE-WATERS CAPACITY
Certified Quality System
TE
LI
NT E D
E
PA
FROM 900 TO 1500 MEALS (FROM 200 TO 400 INHABITANTS EQUIVALENT
C E NC
DESCRIPTION ISEA grease trap is a receptacle entirely made of high density polyethylene and suitable for restaurants, canteens, hotels, food processing establishments, industrial laundries and different type of light industrial facilities. Grease traps are important components in wastewater treatment and are utilized for the preliminary treatment of gray water sewage coming from kitchen sinks, washing machines, wash tubs and showers. The volume of a grease trap tank is designed to provide an adequate residence time of the incoming wastewater. During this period fats, oils and greases (FOG) are separated from the water by the physical process known as flotation which takes place because the specific weight of these substances is equal or less than the one of the water, therefore in non turbulent conditions, they float on the surface of the tank from where they can be easily removed. Inside grease trap also sand, debris and other suspended solids are separated from the water and having a greater specific weight they settle on the bottom of the tank. ISEA’s grease trap is provided with PVC inlet and outlet piping. Access to the plant is by two inspections portholes, one in the flotation chamber and the other by the outlet pipe. Both ports are protected by screw-on covers.
INSTALLATION EXCAVATION
Dig a hole of appropriate dimensions. The bottom of the excavation must be leveled and compacted with a 10 cm layer of fine sand (grain size 0-5 mm).
BACKFILLING
Fill the tank with clean water before backfilling to avoid collapse of the polyethylene structure during backfilling. Once the tank is full, dump sand around the tank and level it. For a walk-on solution build a 5 cm thick light concrete layer on top of the tank and finish with a 40 cm thick soil. For a drive-on solution a reinforced concrete slab is required to protect the tank. Accessible manholes are required for inspection and maintenance.
PIPING AND FITTINGS
PVC pipes and fittings are utilized for connecting the grease trap to the inlet and outlet lines.
PERIODIC CHECKS AND MAINTENANCE
Periodically verify that no large bodies obstruct the sewage inlet or outlet by opening the inspection ports. Also, check that no sand obstructs the outlet pipe. At least once a month check that the grease is not lower than the outlet pipe. Floating material must be removed periodically using a specialized company and disposed in appropriate sites.
USE
72
screw-on leads
E
b
DIMENSIONS & DESIGN
U
grease
a
grease removal
HE ØE
HU
ØU
inspection cover
H
inert material
D
GREASE TRAPS / SAND TRAPS Code
Item
E.I.
Seats
D
(cm)
H a (cm) (mm)
øE
øU
Q
HE
HU
(mm)
b
V grassi Vr.i.* (m3)
(m3)
(mm)
(mm)
(l/sec)
Weight (Kg)
(cm)
(cm)
0416
TIPO 6000
200
900
215
215
200
400
2,9
2,7
160
160
5,0
180
173
168
0417
TIPO 8000
250
1000
215
260
200
400
3,7
3,4
160
160
7,0
200
217
212
0418
TIPO 10000
300
1100
215
300
200
400
4,5
4,0
200
200
10,0
265
251
246
0419
TIPO 15000
400
1500
225
440
200
400
7,0
5,0
200
200
15,0
405
400
394
* Total inert material volume
Main parameter for system design is hydraulic retention time (Tr=V/Q). This is fixed in order to have lighter substances separation. Retention time is different, according to sewage type or its grease content. Other parameters need to be checked. These are: effective surface (Se=Q/V) and the net volume (Vu=cxQ) for the grease collection.
INFO Performance: The grease trap is designed in accordance with DIN 4040 and ISEA guarantees the removal of 90% of the floating materials.
73