Yg Series Presentation
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| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG-Platform Introducing YAMAHA YG series Main features Options and accessories YG-Platform Specifications
Accommodation of wide range components
YG series product positioning
Line
JUST FIT SOLUTION
YGP
YG200/YG200L
YGD
YG100A/YG100B YG88
Home Page © YAMAHA MOTOR CO., LTD. IM Company 1
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YG-Platform Introducing YAMAHA YG series
* YG100 YG-Platform © YAMAHA MOTOR CO., LTD. IM Company 2
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YG series product positioning
YG200 YG200L
Speed
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YG100A YG100B
YG88
Chips
IC
Flip Chips
Odd shaped components
Pressing
YG series product positioning © YAMAHA MOTOR CO., LTD. IM Company 3
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Flexibility of components to be mounted 0603 chip (Metric base) 1005 chip (Metric base)
Odd-shaped components
Video showing both speed and wide components range of YG88 Tall components up to 25.5mm
Big connectors up to 45mm x 100mm
Video showing both speed and wide components range of YG100A/YG100B
BGA and CSP
0402 chip (Metric base) Flip Chips Flexibility of available components © YAMAHA MOTOR CO., LTD. IM Company 4
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YG-Platform
High 2 resolution digital multistages push-up Feeder Coplanarity Feeder floating indicator checker detection Side view camera Blow ANC station station camera specification + Side light
YG-Platform © YAMAHA MOTOR CO., LTD. IM Company 5
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Examples of layout type
with dYTF
with sATS
Example of layout indication
with wATS
Return to the top page © YAMAHA MOTOR CO., LTD. IM Company 6
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Main features of the YG-platform
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification
gh resolution digital multi-camera
Side light MACS Man-machine interface
* YG100
Main features of the YG-platform © YAMAHA MOTOR CO., LTD. IM Company 7
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Main features of the YG-platform
Head configurations
Head configurations High-rigidity frame lamp board positioning unit
YG100A
8 in-line multi-heads FNC type • Components range < 45mm x 45mm • Components height < 15mm • Chips & IC mounting at high speed
utomatic adjustment of conveyor width / mounting surface height
Video showing flying nozzle change of YG100A
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
YG100B
8 in-line multi-heads SF type • Components range < 45mm x 45mm • Components height < 15mm • Odd-shaped & large size components mounting at high speed
ducial mark recognition camera
ANC station Blow station stages push-up specification
YG88
3 in-line multi-heads FNC type • Components range < 55mm x 55mm
gh resolution digital multi-camera
Side light MACS Man-machine interface
• Simple pressing force control (10 to 40N) • Components height < 25.5mm • Mounting of tall, large sized and / or oddshaped components in a very wide range Head configurations
Video showing flying nozzle change of YG88 © YAMAHA MOTOR CO., LTD. IM Company 8
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Main features of the YG-platform
High-rigidity frame
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification • High durability and high accuracy monocock type frame gh resolution digital multi-camera Side light MACS Man-machine interface
• Developed based on intensive structure analysis and experimental data using various test device • High precision achieved through support of high acceleration driving High-rigidity frame © YAMAHA MOTOR CO., LTD. IM Company 9
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Main features of the YG-platform
Clamp board positioning unit
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
Clamped PCB Vacant PCB clamp area
ducial mark recognition camera
ANC station * 2 stages push-up specification Blow station stages push-up specification • The unit secures the PCB by clamping both sides of it
gh resolution digital multi-camera
Side light MACS Man-machine interface
• Minimizes PCB warpage • Eliminates the need for tooling holes in PCB • Allows components mounting to the extreme edge of the board Clamp board positioning unit © YAMAHA MOTOR CO., LTD. IM Company 10
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Main features of the YG-platform
Automatic adjustment of conveyor width / mounting surface height
Head configurations High-rigidity frame lamp board positioning unit
Automatic adjustment of conveyor width
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification
AUTO
• Servo control according to PCB data
Automatic adjustment of mounting surface height
gh resolution digital multi-camera
Side light MACS Man-machine interface
AUTO
• Servo control of push-up pin height Automatic adjustment of conveyor width / mounting surface height © YAMAHA MOTOR CO., LTD. IM Company 11
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Main features of the YG-platform
Fully rigid dual-drive (patent pending)
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification • The Y axis is driven by powerful AC servo motors on gh resolution digital multi-camera both sides and a high-rigidity ballscrew Side light • A newly developed fully rigid dual-drive (patent MACS pending) enables better acceleration performance Man-machine interface and reduced positioning time Fully rigid dual-drive © YAMAHA MOTOR CO., LTD. IM Company 12
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Main features of the YG-platform
Common tape feeder
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification • The CL (Compact & Light weight) tape feeder is light gh resolution digital multi-camera in weight and small in size and can be commonly used Side light among all Yamaha full vision mounters MACS • Higher components supply reliability as well as supply Man-machine interface speed is achieved Common tape feeder © YAMAHA MOTOR CO., LTD. IM Company 13
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Main features of the YG-platform
Standardized interface
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification • The YG series use the same application program gh resolution digital multi-camera and same data format Side light • Together with the display using G.U.I., they MACS configure an easy-to-use “man-to-machine Man-machine interface interface” Standardized interface © YAMAHA MOTOR CO., LTD. IM Company 14
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Main features of the YG-platform
Feeder floating detection
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification
gh resolution digital multi-camera
Side light MACS Man-machine interface
• Whether the feeder is firmly fixed or not is checked using the light beam
Feeder floating detection © YAMAHA MOTOR CO., LTD. IM Company 15
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Main features of the YG-platform
Feeder indicator
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification
gh resolution digital multi-camera
Side light MACS Man-machine interface
• The feeder set position is indicated to facilitate checking when the PCB has been changed and other occasions
Click here for CLi related features
Feeder indicator © YAMAHA MOTOR CO., LTD. IM Company 16
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Main features of the YG-platform
CLi feeder status indicators
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
The CLi package adds the following: ANC station Blow station • Identifies and verifies correct feeder set position during setup, stages push-up specification decreasing setup time
gh resolution digital multi-camera
Side light MACS Man-machine interface
• Identifies feeders low on components with programmable “preempty” warning, allowing operators to locate and prepare replacement reels or splices • Immediately identifies any feeders incorrectly placed, preventing machine operation until setup is corrected CLi feeder status indicators
Return to Feeder indicators © YAMAHA MOTOR CO., LTD. IM Company 17
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Main features of the YG-platform
Fiducial mark recognition camera
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification
gh resolution digital multi-camera • Multi angle white illumination for less effect of PCB
Side light MACS Man-machine interface
material • Using a newly designed lighting unit, stable mark recognition is possible with the solder leveler processing PCB, mirror surface type gold plating PCB and flexible Fiducial markPCB recognition camera © YAMAHA MOTOR CO., LTD. IM Company 18
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Main features of the YG-platform
ANC station
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification • Customized nozzles and spare nozzles are gh resolution digital multi-camera automatically replaced at this station Side light MACS Man-machine interface YG100 ANC station
YG88 ANC station
ANC station © YAMAHA MOTOR CO., LTD. IM Company 19
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Main features of the YG-platform
Blow station
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification • The nozzles are kept in ideal clean conditions for a gh resolution digital multi-camera long time using automatic blow action Side light MACS Man-machine interface
• The automatic blow cleaning system assures long uninterrupted operation YG100 blow station
YG88 blow station
Blow station © YAMAHA MOTOR CO., LTD. IM Company 20
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Main features of the YG-platform
2 stages push-up specification
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station • When using short type PCBs (PCB length < 190mm), it is stages push-up specification possible to reduce the carrying time by means of the 2 gh resolution digital multi-camera stages push-up specification Side light 1. While A is populated, B comes in MACS Man-machine interface 2. While B is populated, A goes out 3.
Decreases average PCB transfer time 2 stages push-up specification © YAMAHA MOTOR CO., LTD. IM Company 21
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Main features of the YG-platform
High resolution digital multi-camera
• QFP/CSP/BGA mounting Head configurations High-rigidity frame accuracy of +/- 30 micron lamp board positioning unit (Absolute accuracy : µ+3σ < 30 µm) assured at all times (YG88) utomatic adjustment of conveyor width / mounting surface height Repeatability of +/- 20 micron Fully rigid dual-drive (3σ < 20µm) assured at all Common tape feeder times (YG88) Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification
gh resolution digital multi-camera
Side light MACS Man-machine interface
Multi-heads that pick up plural components move non-stop over the camera QFP image created by high resolution digital multi-camera High resolution digital multi-camera © YAMAHA MOTOR CO., LTD. IM Company 22
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Main features of the YG-platform
Side light
• Side light mounted on the Head configurations High-rigidity frame high resolution digital multilamp board positioning unit camera enables recognition of all balls of CSP / BGA utomatic adjustment of conveyor width / mounting surface height including judgment of flaws Fully rigid dual-drive and defects balls Common tape feeder Standardized interface Feeder floating detection Feeder indicator
Side light
ducial mark recognition camera
ANC station Blow station stages push-up specification
gh resolution digital multi-camera
Side light MACS Man-machine interface High resolution digital multi-camera with side light Side light © YAMAHA MOTOR CO., LTD. IM Company 23
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Main features of the YG-platform
MACS (Multiple Accuracy Compensation System)
Head configurations High-rigidity frame lamp board positioning unit
Multiple Accuracy Compensation System
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification
Before compensation (Absolute accuracy 3σ 30µ m)
After compensation (Absolute accuracy 3σ 10µm)
gh resolution digital multi-camera • Grasping the elements of the machine that affect
Side light MACS Man-machine interface
the placing accuracy organically and making overall and multiple adjustment for compensation • Fully usable in the heat cycle environment and temporal change (day, month, and year) MACS (Multiple Accuracy Compensation System) © YAMAHA MOTOR CO., LTD. IM Company 24
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Main features of the YG-platform
“Man-to-machine interface” is performed through intuitive recognition, simple operation and immediate reply
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification
• Graphical User Interface and highly responsive controller provide user friendly and comfortable operation
gh resolution digital multi-camera • Shorter time to acquire
Side light MACS Man-machine interface
operation and assured operation are offered
"Man-to-machine interface" is performed through intuitive recognition, simple operation and immediate reply
Return to the top page © YAMAHA MOTOR CO., LTD. IM Company 25
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YG-Platform options and accessories
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle * YG100
YG-Platform options and accessories © YAMAHA MOTOR CO., LTD. IM Company 26
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YG-Platform options and accessories
sATS
Tray supply unit that picks up components directly sATS Accommodating 2 YG magazine racks wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• Width of PCB to be carried: 440mm (max.) • Capable of being installed together with dYTF • Equipped with 30 pallet indicator lamps • Equipped with door switch with lock sATS function
Click here for top view
© YAMAHA MOTOR CO., LTD. IM Company 27
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YG-Platform options and accessories
wATS
Tray supply unit that picks up components directly is built
sATS in the machine body wATS Accommodating 4 YG magazine racks YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• Width of PCB to be carried: 330mm (max.) • Capable of operating with Non-stop at both banks • Equipped with 60 pallet indicator lamps • Equipped withwATS door switch with lock function
Click here for top view
© YAMAHA MOTOR CO., LTD. IM Company 28
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YG-Platform options and accessories
dYTF pick & place tray feeder with buffer conveyor The unit carries QFP, PLCC, BGA, CSP, etc. for supply to the relay
sATS station at high speed continuously by moving 2 in-line loading heads back and force along the double track wATS YTF pick & place tray feederAccommodating 4 YG magazine racks QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• Width of PCB to be carried: 440mm (max.) • Capable of operating with Non-stop at both banks • Capable of being installed together with sATS • Equipped with 60 pallet indicator lamps dYTF pick & place tray feeder with buffer conveyor • Equipped with door switch with lock function
Click here for loading heads
Click here for top view
© YAMAHA MOTOR CO., LTD. IM Company 29
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YG-Platform options and accessories
dYTF pick & place tray feeder with buffer conveyor
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• 2 in-line loading heads and relay station for high speed and stable supply of tray components
dYTF pick & place tray feeder with buffer conveyor
Return to dYTF pick & place tray feeder with buffer conveyor © YAMAHA MOTOR CO., LTD. IM Company 30
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YG-Platform options and accessories
QFP recovery conveyor
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• Temporal placement of faulty components • Buzzer warning when filled up • Storage space of max. 5 pieces for 8mm tape feeder conversion QFP recovery conveyor © YAMAHA MOTOR CO., LTD. IM Company 31
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YG-Platform options and accessories
YG magazine rack & YG pallet
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• The magazine rack can be used commonly for dYTF, aATS and wATS • Accommodating up to 15 pallets suitable for JEDEC tray standard at 12.5mm pitch (min) • Storage area : 335mm x 250mm YG magazine rack & YG pallet © YAMAHA MOTOR CO., LTD. IM Company 32
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YG-Platform options and accessories
Digital single recognition camera
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• High resolution 55mm digital single recognition camera for extremely odd-shaped & very large size components
Digital single recognition camera © YAMAHA MOTOR CO., LTD. IM Company 33
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YG-Platform options and accessories
Side view camera
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• The camera recognizes by image the posture of components being picked up in the horizontal plane from the side Details of the side view camera Side view camera © YAMAHA MOTOR CO., LTD. IM Company 34
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YG-Platform options and accessories
Coplanarity checker
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• The checker measures coplanarity and linearity of CSP/BGA bump (ball) electrode grating height or coplanarity and linearity of fine-pitch QFP lead electrode arrangement quickly and judges their condition
Click here for measurem ent examples
Coplanarity checker © YAMAHA MOTOR CO., LTD. IM Company 35
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YG-Platform options and accessories
Multi-lingual support
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• English, Japanese, Chinese, Korean
Multi-lingual support © YAMAHA MOTOR CO., LTD. IM Company 36
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YG-Platform options and accessories
CL (Compact & Light weight) tape feeder
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel • Light weight and compact tape feeder Customized nozzle • Higher components supply reliability as well as supply speed are achiev
CL (Compact & Light weight) tape feeder © YAMAHA MOTOR CO., LTD. IM Company 37
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YG-Platform options and accessories
CLi tape feeder
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
Example of wireless ID tag on the CLi tape feeder
CLi type feeder plate
• The CL tape feeder can handle the wireless ID • The feeder is interlocked with the CLi feeder plate that reads the wireless ID tag signals to avoid setup error CLi tape feeder © YAMAHA MOTOR CO., LTD. IM Company 38
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YG-Platform options and accessories
Bulk cassette feeder
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• Vacuum transport system achieves highly reliable transport • Large bulk cassette registered to EIAJ and compatible with odd-shaped components * 100505 * 160808 * 201212
* 100503 * 160804 * 201208
* 201206
Bulk cassette feeder © YAMAHA MOTOR CO., LTD. IM Company 39
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YG-Platform options and accessories
Feeder carriage
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
Click here for the replacement
• With the feeders used for PCBs to be produced next set on the carriage in advance, the unit replaces them in a batch together Feeder carriage © YAMAHA MOTOR CO., LTD. IM Company 40
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YG-Platform options and accessories
Splicer (tape connector & joint tape)
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• The connector joins new tape reels to those which have run out of components Splicer (tape connector & joint tape) © YAMAHA MOTOR CO., LTD. IM Company 41
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YG-Platform options and accessories
Feeder table
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• Storage of max. 100 pieces for 8mm tape feeder conversion Feeder holder © YAMAHA MOTOR CO., LTD. IM Company 42
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG-Platform options and accessories
Liquid crystal touch panel
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• The liquid crystal display has a touch sensing function which responds directly to a hand touch Liquid crystal touch panel © YAMAHA MOTOR CO., LTD. IM Company 43
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG-Platform options and accessories
Customized nozzle
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• It is possible to pick up and mount a variety of components • Vacuum nozzles or gripper nozzles can be designed
Customized nozzle
Return to the top page © YAMAHA MOTOR CO., LTD. IM Company 44
Model YGP YG100A/YG100B | | |YG88| YGD YGPYG200/YG200L English Footprint (L x W) L1820 x W1705mm (main unit only) series Previous Top page page accuracy Printing Printing accuracy (3σ): +/-0.025mm Positioning repeatability (3σ): +/- 0.005mm Printing heads Printing speed : 2 to 200mm/sec., Printing pressure : 5 to 200N +/- 2N 3S head or Double squeezee head Printing line tact 12.3sec. (Normal printing) (Without using flaps) (Under optimum conditions) 13.2sec. (Normal printing) (With using flaps) (Under optimum conditions) 19.2sec. (Normal printing + Cleaning) (Under optimum condition) 11.0sec. (24 capture-images inspection) (Under optimum conditions: When the PCB size is L180 x W130mm) Applicable stencil size (mm) L750 x W650 L736 x W736(Recommended) L650 x W550(Recommended) L600 x W550 L550xW650 Applicable PCB (mm) L420 x W360 No Yes No No No L420 x W350 Yes Yes No No No L330 x W250 Yes Yes Yes Yes Yes YGP specifications Stencil cleaning method Wiping and suction cleaning by dry-wet fabric © YAMAHA MOTOR CO., LTD. IM
YGP specifications
Company
45
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Model Mounting cycle time Mounting accuracy
YG200/YG200L specifications YG200 / YG200L
0.08sec/CHIP (YG200) / 0.086sec/CHIP (YG200L) When using Absolute accuracy (µ + 3σ): Yamaha's standard +/-0.05mm/CHIP. +/-0.05mm/QFP components Repeatability (3σ): +/-0.03mm/CHIP. +/-0.03mm/QFP Footprint (L x W) L1950 x W1408mm (YG200) L2330 x W1568mm (YG200L) Minimum components size 0603 (Metric base) (YG200) 0402 (Metric base) (YG200L) Maximum components size 14mm components Maximum components height 6.5mm Nozzle exchange for FNC head Flying nozzle change Minimum PCB size (L x W) L50 x W50mm Maximum PCB size (L x W) L330 x W250mm (YG200) / L420 x W330mm (YG200L) PCB thickness / PCB weight 0.4 to 3.0mm / 0.65kg Max. Maximum No. of components types 80 types (Max, for 8mm tape conversion) (YG200) 96 types (Max, for 8mm tape conversion) YG200/YG200L specifications (YG200L) © YAMAHA MOTOR CO., LTD. IM Components supply configuration Tape reel, bulk, stick Company 46
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Model Mounting cycle time Mounting accuracy
YG100A/YG100B specifications YG100A / YG100B 0.15sec/CHIP When using Absolute accuracy (µ + 3σ): Yamaha's standard +/-0.05mm/CHIP. +/-
0.05mm/QFP component Repeatability (3σ): +/-0.03mm/CHIP. +/-0.03mm/QFP Footprint (L x W) L1650 x W1562mm (main unit only) Minimum components size 0402 (Metric base) (* 31 type multi-camera) Maximum components size Long connectors (L100 x W31mm) (* 45 type multi-camera) Maximum components height 15mm Nozzle exchange for FNC head ANC station and flying nozzle change Nozzle exchange for SF head ANC station Minimum PCB size (L x W) L50 x W50mm Maximum PCB size (L x W) L460 x W440mm PCB thickness / PCB weight 0.4 to 3.0mm / 0.65kg Max. Maximum No. of components types 96 types (Max, for 8mm tape conversion) Components supply configuration Tape reel, bulk, stick, tray YG100A/YG100B specifications © YAMAHA MOTOR CO., LTD. IM Company 47
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG88 specifications
Model Mounting cycle time Mounting accuracy
YG88 0.43sec/CHIP When using Absolute accuracy (µ + 3σ): Yamaha's standard +/-0.05mm/CHIP. +/-0.03mm/QFP components Repeatability (3σ): +/-0.03mm/CHIP. +/-0.02mm/QFP Footprint (L x W) L1650 x W1562mm (main unit only) Minimum components size 0402 (Metric base) (* 31 type multi-camera) Maximum components size 55mm components (* 55 type single recognition camera) Long connectors (L100 x W45mm) (* 45 type multi-camera) Maximum components height 25.5mm Nozzle exchange for FNC head ANC station and flying nozzle change Minimum PCB size (L x W) L50 x W50mm Maximum PCB size (L x W) L460 x W440mm PCB thickness / PCB weight 0.4 to 3.0mm / 0.65kg Max Maximum No. of components types 90 types (Max, for 8mm tape conversion) Components supply configuration Tape reel, bulk, stick, tray YG88 specifications Simple mounting load control 10 to 40N (0.1N step programmable) © YAMAHA MOTOR CO., LTD. IM Company 48
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YGD specifications
Model Footprint (L x W) Dispensing accuracy Types of dispensing
YGD L1484 x W1408mm +/-0.1mm 1-point dispensing 2-point dispensing No. of heads 1 (2 max.) Types of heads Air-pulsed type Dispensing cycle time (under optimum condition) 0.09sec/shot Minimum PCB size (L x W) L50 x W50mm Maximum PCB size (L x W) L380 x W330mm PCB thickness / PCB weight 0.4 to 3.0mm / 0.65kg Max.
YGD specifications
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| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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FNC: Flying Nozzle Change
FNC: Flying Nozzle Change © YAMAHA MOTOR CO., LTD. IM Company 50
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG100A/YG100B ANC station
YG100A/YG100B ANC station © YAMAHA MOTOR CO., LTD. IM Company 51
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG100A/YG100B components range
YG100A/YG100B components range © YAMAHA MOTOR CO., LTD. IM Company 52
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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2 stages push-up specification
2 stages push-up specification © YAMAHA MOTOR CO., LTD. IM Company 53
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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wATS
wATS © YAMAHA MOTOR CO., LTD. IM Company 54
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG magazine rack & YG pallet
YG magazine rack & YG pallet © YAMAHA MOTOR CO., LTD. IM Company 55
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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sATS
sATS © YAMAHA MOTOR CO., LTD. IM Company 56
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Feeder indicator
Feeder indicator © YAMAHA MOTOR CO., LTD. IM Company 57
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG100A/YG100B blow station
YG100A/YG100B blow station © YAMAHA MOTOR CO., LTD. IM Company 58
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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dYTF pick & place tray feeder with buffer conveyor
dYTF pick & place tray feeder with buffer conveyor © YAMAHA MOTOR CO., LTD. IM Company 59
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Side view camera
Side view camera © YAMAHA MOTOR CO., LTD. IM Company 60
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Coplanarity checker
Coplanarity checker © YAMAHA MOTOR CO., LTD. IM Company 61
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Feeder carriage
Feeder carriage
© YAMAHA MOTOR CO., LTD. IM Company 62
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Measurement example of coplanarity checker
QFP 100 Dimensions 16mm x 16mm Lead pitch0.5mm Lead width 0.25mm
Height distribution across components of all electrodes (lead / bump) Bad components which might not solder properly are NOT placed! Measurement example of coplanarity checker
Return to the top page © YAMAHA MOTOR CO., LTD. IM Company 63
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Side view of the side view camera
Side view camera (SILHOUETTE CAMERA)
High resolution digital multi-camera (COMPONENTCAMERA)
Two separate vision systems ensure perfect detection of slant / vertical / side pick-up of small components, particularly effective for ultra-small chips Side view of the side view camera
Return to the top page © YAMAHA MOTOR CO., LTD. IM Company 64
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YGP Universal high-reliable high-precision highspeed solder-paste printer
YGP © YAMAHA MOTOR CO., LTD. IM Company 65
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Main features of the YGP
3S head
• The squeegee attack angle can be set freely and simply • Excessive consumption of solder paste is reduced and its falling in drops is prevented • As one-piece single squeegee construction is used, outstanding printing quality and stability are provided 3S head • The set-up and maintenance convenience are also improved © YAMAHA MOTOR CO., LTD. IM Company 66
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Main features of the YGP
Print inspection camera
• High-speed capture (0.45sec/image) is executed by the digital camera with high resolution and wide field-of-view (30 x 22.5mm) and new type lighting unit • High-speed, accurate and highly reliable print inspection is available without causing a delay in the line tact Print inspection camera © YAMAHA MOTOR CO., LTD. IM Company 67
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Main features of the YGP
Graphical layer base alignment function
Image of the PCB recognition camera
Synthetic image
Image of the stencil recognition camera
• Even when the stencil opening shape and the PCB pattern shape are different, images from two cameras are combined in layer, thereby operation of the PCB to printing stencil relative positioning can be performed simply and accurately Graphical layer base alignment function • It is also possible to make fine adjustment of the entire R value by using the point pair extraction function © YAMAHA MOTOR CO., LTD. IM Company
68
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Main features of the YGP
Automatic cleaning system
• With built-in silent-type suction blower • High quality of difficult printing is assured for a long time (such as 0402 narrow adjacent & fine pitch QFP patterns) Automatic cleaning system © YAMAHA MOTOR CO., LTD. IM Company 69
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Main features of the YGP
Printing pressure control setting
• Printing pressure feedback control using the load cell sensor Application pressure control setup
Return to the top page © YAMAHA MOTOR CO., LTD. IM Company 70
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YG200 YG200L Modular high-precision ultrahigh-speed chip shooter
* YG200L YG200/YG200L © YAMAHA MOTOR CO., LTD. IM Company 71
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG200/YG200L machine layout
Feeder bank (24 types (YG200L) max for 8mm tape conversion x 4 rows)
High resolution digital multi-camera (4 rows)
Head (4 rows of 6 in-line multiYG200/YG200L machine layout heads) © YAMAHA MOTOR CO., LTD. IM Company 72
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG200/YG200L head configurations
or
FNC heads
Standard heads
YG200/YG200L head configurations © YAMAHA MOTOR CO., LTD. IM Company 73
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Flexibility of available components
YG200/YG200L
0603 chip (Metric base)
1005 chip (Metric base)
Video showing both speed and wide components range of YG200/YG200L
Flexibility of available components YG200/YG200L © YAMAHA MOTOR CO., LTD. IM Company 74
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Various functions of YG200/YG200L
• Feeder indicator • Clamp board positioning unit and linkage mechanism push-up unit
Various functions of YG200/YG200L © YAMAHA MOTOR CO., LTD. IM Company 75
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Various functions of YG200/YG200L
• CLi tape feeder • Feeder carriage 24 lanes
Various functions of YG200/YG200L
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| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG100A YG100B The YG series answer for mounting various kinds of components
* YG100
YG100A/YG100B © YAMAHA MOTOR CO., LTD. IM Company 77
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG100A/YG100B head configurations Independent Z axis full servo 8 in-line multi-head
8 in-line multi-heads SF type YG100B
8 in-line multi-heads FNC type YG100A
YG100A/YG100B head configurations © YAMAHA MOTOR CO., LTD. IM Company 78
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Flexibility of available components
YG100A/YG100B
0603 chip (Metric base) 1005 chip (Metric base)
Odd-shaped components
Tall components up to 15mm
Big connector up to 31mm x100mm
Video showing both speed and wide components range of YG100A/YG100B
BGA and CSP
0402 chip (Metric base) Flip chip Flexibility of available components YG100A/YG100B © YAMAHA MOTOR CO., LTD. IM Company 79
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Various functions of YG100A/YG100B
• Blow station • Feeder indicator • 2 stages push-up specification • ANC station
Various functions of YG100A/YG100B © YAMAHA MOTOR CO., LTD. IM Company 80
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Various functions of YG100A/YG100B
• Side view camera • Coplanarity checker • CLi tape feeder • Feeder carriage 24 lanes • Tray supplyer / Tray feeder • sATS • wATS • dYTF pick & place tray feeder with buffer conveyor Various functions of YG100A/YG100B
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| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG88
The YG series answer for mounting tall & large size / odd-shaped components
* YG88 YG88 © YAMAHA MOTOR CO., LTD. IM Company 82
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG88 head configurations 3 in-line multi-heads FNC type (long stroke independent Z axis)
YG88 head configurations © YAMAHA MOTOR CO., LTD. IM Company 83
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Flexibility of available components YG88 0603 chip (Metric base) 1005 chip (Metric base)
Odd-shaped components
Video showing both speed and wide components range of YG88 Tall components up to 25.5mm
Big connectors up to 45mm x 100mm
BGA and CSP
0402 chip (Metric base) Flip chip Flexibility of available components YG88 © YAMAHA MOTOR CO., LTD. IM Company 84
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Various functions of YG88
• Blow station • Feeder indicator • 2 stages push-up specification
Various functions of YG88 © YAMAHA MOTOR CO., LTD. IM Company 85
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
• • • • • • • • • • • •
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Various functions of YG88
Simple mounting load control Side view camera Coplanarity checker ANC station High resolution digital multi-camera Digital signal recognition camera CLi tape feeder Feeder carriage 24 lanes Tray supplyer / Tray feeder sATS wATS dYTF pick & place tray feeder with buffer conveyor Various functions of YG88
Return to the top page © YAMAHA MOTOR CO., LTD. IM Company 86
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YGD
Modular high-precision high-speed dispenser
YGD © YAMAHA MOTOR CO., LTD. IM Company 87
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Main features of the YGD
Dispensing head
• Capable of handling versatile fluid types • Independent Z and R axes servo-control • Universal high accuracy dispensing head * 2 head specification is available as an option Dispensing head © YAMAHA MOTOR CO., LTD. IM Company 88
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Main features of the YGD
Dot station
(opti onal )
• Automatic correction of application time • Nozzle blockage detection function Dot station © YAMAHA MOTOR CO., LTD. IM Company 89
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Main features of the YGD
Digital pressure gauge
• Highly accurate digital pressure gauge useful for setting conditions of accurate dispensing Digital pressure gauge
Return to the top page © YAMAHA MOTOR CO., LTD. IM Company 90
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG88 components range
YG88 components range © YAMAHA MOTOR CO., LTD. IM Company 91
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG88
FNC
YG88 FNC © YAMAHA MOTOR CO., LTD. IM Company 92
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG88 ANC station
YG88 ANC station © YAMAHA MOTOR CO., LTD. IM Company 93
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG88 blow station
YG88 blow station © YAMAHA MOTOR CO., LTD. IM Company 94
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Examples of line solution
YG100
Feeder 96 : Rated / IPC output : / 17,700 cph 24,000 Line length : 1,650mm
YG100
YG88
Feeder 186 : Rated / IPC output 32,500 : / 24,900 cph Line length 3,300mm :
YG100
YG100
YG100
Feeder 282 : Rated / IPC output 56,500 : / 42,300 cph Line length 4,950mm :
Examples of line solution
Return to the top page © YAMAHA MOTOR CO., LTD. IM Company 95
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YGP 3S head
YGP 3S head © YAMAHA MOTOR CO., LTD. IM Company 96
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YGP Print inspection camera
YGP Print inspection camera © YAMAHA MOTOR CO., LTD. IM Company 97
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YGP graphical layer base alignment function
YGP graphical layer base alignment function © YAMAHA MOTOR CO., LTD. IM Company 98
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YGP automatic cleaning system
YGP automatic cleaning system © YAMAHA MOTOR CO., LTD. IM Company 99
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG200/YG200L
YG200/YG200L © YAMAHA MOTOR CO., LTD. IM Company 100
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YGD dispensing head
YGD dispensing head © YAMAHA MOTOR CO., LTD. IM Company 101
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YG-Platform Introducing YAMAHA YG series Main features Options and accessories YG-Platform Specifications
Accommodation of wide range components
YG series product positioning
Line
JUST FIT SOLUTION
YGP
YG200/YG200L
YGD
YG100A/YG100B YG88
Home Page © YAMAHA MOTOR CO., LTD. IM Company 1
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG-Platform Introducing YAMAHA YG series
* YG100 YG-Platform © YAMAHA MOTOR CO., LTD. IM Company 2
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Top page
YG series product positioning
YG200 YG200L
Speed
Previous page
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YG100A YG100B
YG88
Chips
IC
Flip Chips
Odd shaped components
Pressing
YG series product positioning © YAMAHA MOTOR CO., LTD. IM Company 3
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Flexibility of components to be mounted 0603 chip (Metric base) 1005 chip (Metric base)
Odd-shaped components
Video showing both speed and wide components range of YG88 Tall components up to 25.5mm
Big connectors up to 45mm x 100mm
Video showing both speed and wide components range of YG100A/YG100B
BGA and CSP
0402 chip (Metric base) Flip Chips Flexibility of available components © YAMAHA MOTOR CO., LTD. IM Company 4
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG-Platform
High 2 resolution digital multistages push-up Feeder Coplanarity Feeder floating indicator checker detection Side view camera Blow ANC station station camera specification + Side light
YG-Platform © YAMAHA MOTOR CO., LTD. IM Company 5
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Examples of layout type
with dYTF
with sATS
Example of layout indication
with wATS
Return to the top page © YAMAHA MOTOR CO., LTD. IM Company 6
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Main features of the YG-platform
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification
gh resolution digital multi-camera
Side light MACS Man-machine interface
* YG100
Main features of the YG-platform © YAMAHA MOTOR CO., LTD. IM Company 7
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Main features of the YG-platform
Head configurations
Head configurations High-rigidity frame lamp board positioning unit
YG100A
8 in-line multi-heads FNC type • Components range < 45mm x 45mm • Components height < 15mm • Chips & IC mounting at high speed
utomatic adjustment of conveyor width / mounting surface height
Video showing flying nozzle change of YG100A
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
YG100B
8 in-line multi-heads SF type • Components range < 45mm x 45mm • Components height < 15mm • Odd-shaped & large size components mounting at high speed
ducial mark recognition camera
ANC station Blow station stages push-up specification
YG88
3 in-line multi-heads FNC type • Components range < 55mm x 55mm
gh resolution digital multi-camera
Side light MACS Man-machine interface
• Simple pressing force control (10 to 40N) • Components height < 25.5mm • Mounting of tall, large sized and / or oddshaped components in a very wide range Head configurations
Video showing flying nozzle change of YG88 © YAMAHA MOTOR CO., LTD. IM Company 8
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Main features of the YG-platform
High-rigidity frame
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification • High durability and high accuracy monocock type frame gh resolution digital multi-camera Side light MACS Man-machine interface
• Developed based on intensive structure analysis and experimental data using various test device • High precision achieved through support of high acceleration driving High-rigidity frame © YAMAHA MOTOR CO., LTD. IM Company 9
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Main features of the YG-platform
Clamp board positioning unit
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
Clamped PCB Vacant PCB clamp area
ducial mark recognition camera
ANC station * 2 stages push-up specification Blow station stages push-up specification • The unit secures the PCB by clamping both sides of it
gh resolution digital multi-camera
Side light MACS Man-machine interface
• Minimizes PCB warpage • Eliminates the need for tooling holes in PCB • Allows components mounting to the extreme edge of the board Clamp board positioning unit © YAMAHA MOTOR CO., LTD. IM Company 10
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Main features of the YG-platform
Automatic adjustment of conveyor width / mounting surface height
Head configurations High-rigidity frame lamp board positioning unit
Automatic adjustment of conveyor width
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification
AUTO
• Servo control according to PCB data
Automatic adjustment of mounting surface height
gh resolution digital multi-camera
Side light MACS Man-machine interface
AUTO
• Servo control of push-up pin height Automatic adjustment of conveyor width / mounting surface height © YAMAHA MOTOR CO., LTD. IM Company 11
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Main features of the YG-platform
Fully rigid dual-drive (patent pending)
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification • The Y axis is driven by powerful AC servo motors on gh resolution digital multi-camera both sides and a high-rigidity ballscrew Side light • A newly developed fully rigid dual-drive (patent MACS pending) enables better acceleration performance Man-machine interface and reduced positioning time Fully rigid dual-drive © YAMAHA MOTOR CO., LTD. IM Company 12
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Main features of the YG-platform
Common tape feeder
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification • The CL (Compact & Light weight) tape feeder is light gh resolution digital multi-camera in weight and small in size and can be commonly used Side light among all Yamaha full vision mounters MACS • Higher components supply reliability as well as supply Man-machine interface speed is achieved Common tape feeder © YAMAHA MOTOR CO., LTD. IM Company 13
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Main features of the YG-platform
Standardized interface
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification • The YG series use the same application program gh resolution digital multi-camera and same data format Side light • Together with the display using G.U.I., they MACS configure an easy-to-use “man-to-machine Man-machine interface interface” Standardized interface © YAMAHA MOTOR CO., LTD. IM Company 14
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Main features of the YG-platform
Feeder floating detection
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification
gh resolution digital multi-camera
Side light MACS Man-machine interface
• Whether the feeder is firmly fixed or not is checked using the light beam
Feeder floating detection © YAMAHA MOTOR CO., LTD. IM Company 15
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Main features of the YG-platform
Feeder indicator
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification
gh resolution digital multi-camera
Side light MACS Man-machine interface
• The feeder set position is indicated to facilitate checking when the PCB has been changed and other occasions
Click here for CLi related features
Feeder indicator © YAMAHA MOTOR CO., LTD. IM Company 16
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Main features of the YG-platform
CLi feeder status indicators
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
The CLi package adds the following: ANC station Blow station • Identifies and verifies correct feeder set position during setup, stages push-up specification decreasing setup time
gh resolution digital multi-camera
Side light MACS Man-machine interface
• Identifies feeders low on components with programmable “preempty” warning, allowing operators to locate and prepare replacement reels or splices • Immediately identifies any feeders incorrectly placed, preventing machine operation until setup is corrected CLi feeder status indicators
Return to Feeder indicators © YAMAHA MOTOR CO., LTD. IM Company 17
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Main features of the YG-platform
Fiducial mark recognition camera
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification
gh resolution digital multi-camera • Multi angle white illumination for less effect of PCB
Side light MACS Man-machine interface
material • Using a newly designed lighting unit, stable mark recognition is possible with the solder leveler processing PCB, mirror surface type gold plating PCB and flexible Fiducial markPCB recognition camera © YAMAHA MOTOR CO., LTD. IM Company 18
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Main features of the YG-platform
ANC station
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification • Customized nozzles and spare nozzles are gh resolution digital multi-camera automatically replaced at this station Side light MACS Man-machine interface YG100 ANC station
YG88 ANC station
ANC station © YAMAHA MOTOR CO., LTD. IM Company 19
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Main features of the YG-platform
Blow station
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification • The nozzles are kept in ideal clean conditions for a gh resolution digital multi-camera long time using automatic blow action Side light MACS Man-machine interface
• The automatic blow cleaning system assures long uninterrupted operation YG100 blow station
YG88 blow station
Blow station © YAMAHA MOTOR CO., LTD. IM Company 20
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Main features of the YG-platform
2 stages push-up specification
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station • When using short type PCBs (PCB length < 190mm), it is stages push-up specification possible to reduce the carrying time by means of the 2 gh resolution digital multi-camera stages push-up specification Side light 1. While A is populated, B comes in MACS Man-machine interface 2. While B is populated, A goes out 3.
Decreases average PCB transfer time 2 stages push-up specification © YAMAHA MOTOR CO., LTD. IM Company 21
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Main features of the YG-platform
High resolution digital multi-camera
• QFP/CSP/BGA mounting Head configurations High-rigidity frame accuracy of +/- 30 micron lamp board positioning unit (Absolute accuracy : µ+3σ < 30 µm) assured at all times (YG88) utomatic adjustment of conveyor width / mounting surface height Repeatability of +/- 20 micron Fully rigid dual-drive (3σ < 20µm) assured at all Common tape feeder times (YG88) Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification
gh resolution digital multi-camera
Side light MACS Man-machine interface
Multi-heads that pick up plural components move non-stop over the camera QFP image created by high resolution digital multi-camera High resolution digital multi-camera © YAMAHA MOTOR CO., LTD. IM Company 22
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Main features of the YG-platform
Side light
• Side light mounted on the Head configurations High-rigidity frame high resolution digital multilamp board positioning unit camera enables recognition of all balls of CSP / BGA utomatic adjustment of conveyor width / mounting surface height including judgment of flaws Fully rigid dual-drive and defects balls Common tape feeder Standardized interface Feeder floating detection Feeder indicator
Side light
ducial mark recognition camera
ANC station Blow station stages push-up specification
gh resolution digital multi-camera
Side light MACS Man-machine interface High resolution digital multi-camera with side light Side light © YAMAHA MOTOR CO., LTD. IM Company 23
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Main features of the YG-platform
MACS (Multiple Accuracy Compensation System)
Head configurations High-rigidity frame lamp board positioning unit
Multiple Accuracy Compensation System
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification
Before compensation (Absolute accuracy 3σ 30µ m)
After compensation (Absolute accuracy 3σ 10µm)
gh resolution digital multi-camera • Grasping the elements of the machine that affect
Side light MACS Man-machine interface
the placing accuracy organically and making overall and multiple adjustment for compensation • Fully usable in the heat cycle environment and temporal change (day, month, and year) MACS (Multiple Accuracy Compensation System) © YAMAHA MOTOR CO., LTD. IM Company 24
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Main features of the YG-platform
“Man-to-machine interface” is performed through intuitive recognition, simple operation and immediate reply
Head configurations High-rigidity frame lamp board positioning unit
utomatic adjustment of conveyor width / mounting surface height
Fully rigid dual-drive Common tape feeder Standardized interface Feeder floating detection Feeder indicator
ducial mark recognition camera
ANC station Blow station stages push-up specification
• Graphical User Interface and highly responsive controller provide user friendly and comfortable operation
gh resolution digital multi-camera • Shorter time to acquire
Side light MACS Man-machine interface
operation and assured operation are offered
"Man-to-machine interface" is performed through intuitive recognition, simple operation and immediate reply
Return to the top page © YAMAHA MOTOR CO., LTD. IM Company 25
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG-Platform options and accessories
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle * YG100
YG-Platform options and accessories © YAMAHA MOTOR CO., LTD. IM Company 26
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YG-Platform options and accessories
sATS
Tray supply unit that picks up components directly sATS Accommodating 2 YG magazine racks wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• Width of PCB to be carried: 440mm (max.) • Capable of being installed together with dYTF • Equipped with 30 pallet indicator lamps • Equipped with door switch with lock sATS function
Click here for top view
© YAMAHA MOTOR CO., LTD. IM Company 27
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YG-Platform options and accessories
wATS
Tray supply unit that picks up components directly is built
sATS in the machine body wATS Accommodating 4 YG magazine racks YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• Width of PCB to be carried: 330mm (max.) • Capable of operating with Non-stop at both banks • Equipped with 60 pallet indicator lamps • Equipped withwATS door switch with lock function
Click here for top view
© YAMAHA MOTOR CO., LTD. IM Company 28
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YG-Platform options and accessories
dYTF pick & place tray feeder with buffer conveyor The unit carries QFP, PLCC, BGA, CSP, etc. for supply to the relay
sATS station at high speed continuously by moving 2 in-line loading heads back and force along the double track wATS YTF pick & place tray feederAccommodating 4 YG magazine racks QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• Width of PCB to be carried: 440mm (max.) • Capable of operating with Non-stop at both banks • Capable of being installed together with sATS • Equipped with 60 pallet indicator lamps dYTF pick & place tray feeder with buffer conveyor • Equipped with door switch with lock function
Click here for loading heads
Click here for top view
© YAMAHA MOTOR CO., LTD. IM Company 29
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG-Platform options and accessories
dYTF pick & place tray feeder with buffer conveyor
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• 2 in-line loading heads and relay station for high speed and stable supply of tray components
dYTF pick & place tray feeder with buffer conveyor
Return to dYTF pick & place tray feeder with buffer conveyor © YAMAHA MOTOR CO., LTD. IM Company 30
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG-Platform options and accessories
QFP recovery conveyor
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• Temporal placement of faulty components • Buzzer warning when filled up • Storage space of max. 5 pieces for 8mm tape feeder conversion QFP recovery conveyor © YAMAHA MOTOR CO., LTD. IM Company 31
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YG-Platform options and accessories
YG magazine rack & YG pallet
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• The magazine rack can be used commonly for dYTF, aATS and wATS • Accommodating up to 15 pallets suitable for JEDEC tray standard at 12.5mm pitch (min) • Storage area : 335mm x 250mm YG magazine rack & YG pallet © YAMAHA MOTOR CO., LTD. IM Company 32
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG-Platform options and accessories
Digital single recognition camera
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• High resolution 55mm digital single recognition camera for extremely odd-shaped & very large size components
Digital single recognition camera © YAMAHA MOTOR CO., LTD. IM Company 33
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YG-Platform options and accessories
Side view camera
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• The camera recognizes by image the posture of components being picked up in the horizontal plane from the side Details of the side view camera Side view camera © YAMAHA MOTOR CO., LTD. IM Company 34
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG-Platform options and accessories
Coplanarity checker
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• The checker measures coplanarity and linearity of CSP/BGA bump (ball) electrode grating height or coplanarity and linearity of fine-pitch QFP lead electrode arrangement quickly and judges their condition
Click here for measurem ent examples
Coplanarity checker © YAMAHA MOTOR CO., LTD. IM Company 35
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG-Platform options and accessories
Multi-lingual support
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• English, Japanese, Chinese, Korean
Multi-lingual support © YAMAHA MOTOR CO., LTD. IM Company 36
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG-Platform options and accessories
CL (Compact & Light weight) tape feeder
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel • Light weight and compact tape feeder Customized nozzle • Higher components supply reliability as well as supply speed are achiev
CL (Compact & Light weight) tape feeder © YAMAHA MOTOR CO., LTD. IM Company 37
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YG-Platform options and accessories
CLi tape feeder
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
Example of wireless ID tag on the CLi tape feeder
CLi type feeder plate
• The CL tape feeder can handle the wireless ID • The feeder is interlocked with the CLi feeder plate that reads the wireless ID tag signals to avoid setup error CLi tape feeder © YAMAHA MOTOR CO., LTD. IM Company 38
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YG-Platform options and accessories
Bulk cassette feeder
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• Vacuum transport system achieves highly reliable transport • Large bulk cassette registered to EIAJ and compatible with odd-shaped components * 100505 * 160808 * 201212
* 100503 * 160804 * 201208
* 201206
Bulk cassette feeder © YAMAHA MOTOR CO., LTD. IM Company 39
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG-Platform options and accessories
Feeder carriage
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
Click here for the replacement
• With the feeders used for PCBs to be produced next set on the carriage in advance, the unit replaces them in a batch together Feeder carriage © YAMAHA MOTOR CO., LTD. IM Company 40
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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YG-Platform options and accessories
Splicer (tape connector & joint tape)
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• The connector joins new tape reels to those which have run out of components Splicer (tape connector & joint tape) © YAMAHA MOTOR CO., LTD. IM Company 41
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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English
YG-Platform options and accessories
Feeder table
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• Storage of max. 100 pieces for 8mm tape feeder conversion Feeder holder © YAMAHA MOTOR CO., LTD. IM Company 42
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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English
YG-Platform options and accessories
Liquid crystal touch panel
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• The liquid crystal display has a touch sensing function which responds directly to a hand touch Liquid crystal touch panel © YAMAHA MOTOR CO., LTD. IM Company 43
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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English
YG-Platform options and accessories
Customized nozzle
sATS wATS YTF pick & place tray feeder QFP recovery conveyor G magazine rack & YG pallet
gital single recognition camera
Side view camera Coplanarity checker Multi-lingual support CL tape feeder CLi tape feeder Bulk cassette feeder Feeder carriage Splicer Feeder table Liquid crystal touch panel Customized nozzle
• It is possible to pick up and mount a variety of components • Vacuum nozzles or gripper nozzles can be designed
Customized nozzle
Return to the top page © YAMAHA MOTOR CO., LTD. IM Company 44
Model YGP YG100A/YG100B | | |YG88| YGD YGPYG200/YG200L English Footprint (L x W) L1820 x W1705mm (main unit only) series Previous Top page page accuracy Printing Printing accuracy (3σ): +/-0.025mm Positioning repeatability (3σ): +/- 0.005mm Printing heads Printing speed : 2 to 200mm/sec., Printing pressure : 5 to 200N +/- 2N 3S head or Double squeezee head Printing line tact 12.3sec. (Normal printing) (Without using flaps) (Under optimum conditions) 13.2sec. (Normal printing) (With using flaps) (Under optimum conditions) 19.2sec. (Normal printing + Cleaning) (Under optimum condition) 11.0sec. (24 capture-images inspection) (Under optimum conditions: When the PCB size is L180 x W130mm) Applicable stencil size (mm) L750 x W650 L736 x W736(Recommended) L650 x W550(Recommended) L600 x W550 L550xW650 Applicable PCB (mm) L420 x W360 No Yes No No No L420 x W350 Yes Yes No No No L330 x W250 Yes Yes Yes Yes Yes YGP specifications Stencil cleaning method Wiping and suction cleaning by dry-wet fabric © YAMAHA MOTOR CO., LTD. IM
YGP specifications
Company
45
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Model Mounting cycle time Mounting accuracy
YG200/YG200L specifications YG200 / YG200L
0.08sec/CHIP (YG200) / 0.086sec/CHIP (YG200L) When using Absolute accuracy (µ + 3σ): Yamaha's standard +/-0.05mm/CHIP. +/-0.05mm/QFP components Repeatability (3σ): +/-0.03mm/CHIP. +/-0.03mm/QFP Footprint (L x W) L1950 x W1408mm (YG200) L2330 x W1568mm (YG200L) Minimum components size 0603 (Metric base) (YG200) 0402 (Metric base) (YG200L) Maximum components size 14mm components Maximum components height 6.5mm Nozzle exchange for FNC head Flying nozzle change Minimum PCB size (L x W) L50 x W50mm Maximum PCB size (L x W) L330 x W250mm (YG200) / L420 x W330mm (YG200L) PCB thickness / PCB weight 0.4 to 3.0mm / 0.65kg Max. Maximum No. of components types 80 types (Max, for 8mm tape conversion) (YG200) 96 types (Max, for 8mm tape conversion) YG200/YG200L specifications (YG200L) © YAMAHA MOTOR CO., LTD. IM Components supply configuration Tape reel, bulk, stick Company 46
| | |YG88| YGD YGPYG200/YG200L YG100A/YG100B Previous page
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Model Mounting cycle time Mounting accuracy
YG100A/YG100B specifications YG100A / YG100B 0.15sec/CHIP When using Absolute accuracy (µ + 3σ): Yamaha's standard +/-0.05mm/CHIP. +/-
0.05mm/QFP component Repeatability (3σ): +/-0.03mm/CHIP. +/-0.03mm/QFP Footprint (L x W) L1650 x W1562mm (main unit only) Minimum components size 0402 (Metric base) (* 31 type multi-camera) Maximum components size Long connectors (L100 x W31mm) (* 45 type multi-camera) Maximum components height 15mm Nozzle exchange for FNC head ANC station and flying nozzle change Nozzle exchange for SF head ANC station Minimum PCB size (L x W) L50 x W50mm Maximum PCB size (L x W) L460 x W440mm PCB thickness / PCB weight 0.4 to 3.0mm / 0.65kg Max. Maximum No. of components types 96 types (Max, for 8mm tape conversion) Components supply configuration Tape reel, bulk, stick, tray YG100A/YG100B specifications © YAMAHA MOTOR CO., LTD. IM Company 47
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YG88 specifications
Model Mounting cycle time Mounting accuracy
YG88 0.43sec/CHIP When using Absolute accuracy (µ + 3σ): Yamaha's standard +/-0.05mm/CHIP. +/-0.03mm/QFP components Repeatability (3σ): +/-0.03mm/CHIP. +/-0.02mm/QFP Footprint (L x W) L1650 x W1562mm (main unit only) Minimum components size 0402 (Metric base) (* 31 type multi-camera) Maximum components size 55mm components (* 55 type single recognition camera) Long connectors (L100 x W45mm) (* 45 type multi-camera) Maximum components height 25.5mm Nozzle exchange for FNC head ANC station and flying nozzle change Minimum PCB size (L x W) L50 x W50mm Maximum PCB size (L x W) L460 x W440mm PCB thickness / PCB weight 0.4 to 3.0mm / 0.65kg Max Maximum No. of components types 90 types (Max, for 8mm tape conversion) Components supply configuration Tape reel, bulk, stick, tray YG88 specifications Simple mounting load control 10 to 40N (0.1N step programmable) © YAMAHA MOTOR CO., LTD. IM Company 48
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YGD specifications
Model Footprint (L x W) Dispensing accuracy Types of dispensing
YGD L1484 x W1408mm +/-0.1mm 1-point dispensing 2-point dispensing No. of heads 1 (2 max.) Types of heads Air-pulsed type Dispensing cycle time (under optimum condition) 0.09sec/shot Minimum PCB size (L x W) L50 x W50mm Maximum PCB size (L x W) L380 x W330mm PCB thickness / PCB weight 0.4 to 3.0mm / 0.65kg Max.
YGD specifications
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FNC: Flying Nozzle Change
FNC: Flying Nozzle Change © YAMAHA MOTOR CO., LTD. IM Company 50
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YG100A/YG100B ANC station
YG100A/YG100B ANC station © YAMAHA MOTOR CO., LTD. IM Company 51
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YG100A/YG100B components range
YG100A/YG100B components range © YAMAHA MOTOR CO., LTD. IM Company 52
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2 stages push-up specification
2 stages push-up specification © YAMAHA MOTOR CO., LTD. IM Company 53
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wATS
wATS © YAMAHA MOTOR CO., LTD. IM Company 54
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YG magazine rack & YG pallet
YG magazine rack & YG pallet © YAMAHA MOTOR CO., LTD. IM Company 55
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sATS
sATS © YAMAHA MOTOR CO., LTD. IM Company 56
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Feeder indicator
Feeder indicator © YAMAHA MOTOR CO., LTD. IM Company 57
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YG100A/YG100B blow station
YG100A/YG100B blow station © YAMAHA MOTOR CO., LTD. IM Company 58
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dYTF pick & place tray feeder with buffer conveyor
dYTF pick & place tray feeder with buffer conveyor © YAMAHA MOTOR CO., LTD. IM Company 59
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Side view camera
Side view camera © YAMAHA MOTOR CO., LTD. IM Company 60
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Coplanarity checker
Coplanarity checker © YAMAHA MOTOR CO., LTD. IM Company 61
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Feeder carriage
Feeder carriage
© YAMAHA MOTOR CO., LTD. IM Company 62
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Measurement example of coplanarity checker
QFP 100 Dimensions 16mm x 16mm Lead pitch0.5mm Lead width 0.25mm
Height distribution across components of all electrodes (lead / bump)
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Side view of the side view camera
Side view camera (SILHOUETTE CAMERA)
High resolution digital multi-camera (COMPONENTCAMERA)
Two separate vision systems ensure perfect detection of slant / vertical / side pick-up of small components, particularly effective for ultra-small chips Side view of the side view camera
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YGP Universal high-reliable high-precision highspeed solder-paste printer
YGP © YAMAHA MOTOR CO., LTD. IM Company 65
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Main features of the YGP
3S head
• The squeegee attack angle can be set freely and simply • Excessive consumption of solder paste is reduced and its falling in drops is prevented • As one-piece single squeegee construction is used, outstanding printing quality and stability are provided 3S head • The set-up and maintenance convenience are also improved © YAMAHA MOTOR CO., LTD. IM Company 66
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Main features of the YGP
Print inspection camera
• High-speed capture (0.45sec/image) is executed by the digital camera with high resolution and wide field-of-view (30 x 22.5mm) and new type lighting unit • High-speed, accurate and highly reliable print inspection is available without causing a delay in the line tact Print inspection camera © YAMAHA MOTOR CO., LTD. IM Company 67
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Main features of the YGP
Graphical layer base alignment function
Image of the PCB recognition camera
Synthetic image
Image of the stencil recognition camera
• Even when the stencil opening shape and the PCB pattern shape are different, images from two cameras are combined in layer, thereby operation of the PCB to printing stencil relative positioning can be performed simply and accurately Graphical layer base alignment function • It is also possible to make fine adjustment of the entire R value by using the point pair extraction function © YAMAHA MOTOR CO., LTD. IM Company
68
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Main features of the YGP
Automatic cleaning system
• With built-in silent-type suction blower • High quality of difficult printing is assured for a long time (such as 0402 narrow adjacent & fine pitch QFP patterns) Automatic cleaning system © YAMAHA MOTOR CO., LTD. IM Company 69
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Main features of the YGP
Printing pressure control setting
• Printing pressure feedback control using the load cell sensor Application pressure control setup
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YG200 YG200L Modular high-precision ultrahigh-speed chip shooter
* YG200L YG200/YG200L © YAMAHA MOTOR CO., LTD. IM Company 71
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YG200/YG200L machine layout
Feeder bank (24 types (YG200L) max for 8mm tape conversion x 4 rows)
High resolution digital multi-camera (4 rows)
Head (4 rows of 6 in-line multiYG200/YG200L machine layout heads) © YAMAHA MOTOR CO., LTD. IM Company 72
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YG200/YG200L head configurations
or
FNC heads
Standard heads
YG200/YG200L head configurations © YAMAHA MOTOR CO., LTD. IM Company 73
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Flexibility of available components
YG200/YG200L
0603 chip (Metric base)
1005 chip (Metric base)
Video showing both speed and wide components range of YG200/YG200L
Flexibility of available components YG200/YG200L © YAMAHA MOTOR CO., LTD. IM Company 74
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Various functions of YG200/YG200L
• Feeder indicator • Clamp board positioning unit and linkage mechanism push-up unit
Various functions of YG200/YG200L © YAMAHA MOTOR CO., LTD. IM Company 75
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Various functions of YG200/YG200L
• CLi tape feeder • Feeder carriage 24 lanes
Various functions of YG200/YG200L
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YG100A YG100B The YG series answer for mounting various kinds of components
* YG100
YG100A/YG100B © YAMAHA MOTOR CO., LTD. IM Company 77
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YG100A/YG100B head configurations Independent Z axis full servo 8 in-line multi-head
8 in-line multi-heads SF type YG100B
8 in-line multi-heads FNC type YG100A
YG100A/YG100B head configurations © YAMAHA MOTOR CO., LTD. IM Company 78
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Flexibility of available components
YG100A/YG100B
0603 chip (Metric base) 1005 chip (Metric base)
Odd-shaped components
Tall components up to 15mm
Big connector up to 31mm x100mm
Video showing both speed and wide components range of YG100A/YG100B
BGA and CSP
0402 chip (Metric base) Flip chip Flexibility of available components YG100A/YG100B © YAMAHA MOTOR CO., LTD. IM Company 79
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Various functions of YG100A/YG100B
• Blow station • Feeder indicator • 2 stages push-up specification • ANC station
Various functions of YG100A/YG100B © YAMAHA MOTOR CO., LTD. IM Company 80
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Various functions of YG100A/YG100B
• Side view camera • Coplanarity checker • CLi tape feeder • Feeder carriage 24 lanes • Tray supplyer / Tray feeder • sATS • wATS • dYTF pick & place tray feeder with buffer conveyor Various functions of YG100A/YG100B
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YG88
The YG series answer for mounting tall & large size / odd-shaped components
* YG88 YG88 © YAMAHA MOTOR CO., LTD. IM Company 82
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YG88 head configurations 3 in-line multi-heads FNC type (long stroke independent Z axis)
YG88 head configurations © YAMAHA MOTOR CO., LTD. IM Company 83
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Flexibility of available components YG88 0603 chip (Metric base) 1005 chip (Metric base)
Odd-shaped components
Video showing both speed and wide components range of YG88 Tall components up to 25.5mm
Big connectors up to 45mm x 100mm
BGA and CSP
0402 chip (Metric base) Flip chip Flexibility of available components YG88 © YAMAHA MOTOR CO., LTD. IM Company 84
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Various functions of YG88
• Blow station • Feeder indicator • 2 stages push-up specification
Various functions of YG88 © YAMAHA MOTOR CO., LTD. IM Company 85
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• • • • • • • • • • • •
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Various functions of YG88
Simple mounting load control Side view camera Coplanarity checker ANC station High resolution digital multi-camera Digital signal recognition camera CLi tape feeder Feeder carriage 24 lanes Tray supplyer / Tray feeder sATS wATS dYTF pick & place tray feeder with buffer conveyor Various functions of YG88
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YGD
Modular high-precision high-speed dispenser
YGD © YAMAHA MOTOR CO., LTD. IM Company 87
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Main features of the YGD
Dispensing head
• Capable of handling versatile fluid types • Independent Z and R axes servo-control • Universal high accuracy dispensing head * 2 head specification is available as an option Dispensing head © YAMAHA MOTOR CO., LTD. IM Company 88
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Main features of the YGD
Dot station
(opti onal )
• Automatic correction of application time • Nozzle blockage detection function Dot station © YAMAHA MOTOR CO., LTD. IM Company 89
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Main features of the YGD
Digital pressure gauge
• Highly accurate digital pressure gauge useful for setting conditions of accurate dispensing Digital pressure gauge
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YG88 components range
YG88 components range © YAMAHA MOTOR CO., LTD. IM Company 91
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YG88
FNC
YG88 FNC © YAMAHA MOTOR CO., LTD. IM Company 92
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YG88 ANC station
YG88 ANC station © YAMAHA MOTOR CO., LTD. IM Company 93
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YG88 blow station
YG88 blow station © YAMAHA MOTOR CO., LTD. IM Company 94
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Examples of line solution
YG100
Feeder 96 : Rated / IPC output : / 17,700 cph 24,000 Line length : 1,650mm
YG100
YG88
Feeder 186 : Rated / IPC output 32,500 : / 24,900 cph Line length 3,300mm :
YG100
YG100
YG100
Feeder 282 : Rated / IPC output 56,500 : / 42,300 cph Line length 4,950mm :
Examples of line solution
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YGP 3S head
YGP 3S head © YAMAHA MOTOR CO., LTD. IM Company 96
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YGP Print inspection camera
YGP Print inspection camera © YAMAHA MOTOR CO., LTD. IM Company 97
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YGP graphical layer base alignment function
YGP graphical layer base alignment function © YAMAHA MOTOR CO., LTD. IM Company 98
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YGP automatic cleaning system
YGP automatic cleaning system © YAMAHA MOTOR CO., LTD. IM Company 99
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YG200/YG200L
YG200/YG200L © YAMAHA MOTOR CO., LTD. IM Company 100
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YGD dispensing head
YGD dispensing head © YAMAHA MOTOR CO., LTD. IM Company 101
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