Vesta-1000-01.pdf

Confidential

VESTA-1000+ Software Optimized Vertical Machining Center

HS-M299-R2.1-20180207

Confidential

Contents

1. Product Overview 2. Basic Information 2-1 Basic Structure 2-2 Table 2-3 Spindle 2-4 ATC / Magazine 2-5 Cover Design 2-6 Cutting Performance 2-7 Enhanced Productivity

3. Detailed Information 3-1 Product Line-up 3-2 Standard / Optional Accessories Status 3-3 Description of Standard / Optional Accessories 3-4 Hwacheon Software 3-5 Diagram - Tooling - Moving Range - Spindle Power / Torque Diagram - Machine External View - Foundation Drawing 3-6 Machine / NC Specifications - Machine Specifications - NC Specifications - NC Instruction 3-7 Packing Dimension

4. Main Specifications 5. Sample Workpiece 6. Customer Service

HS-M299-R1.0-20170427

Confidential

1. Product Overview 550 mm Y-axis Vertical Machining Center for Enhanced Productivity and Work Convenience •

VESTA-1000+provides high efficiency and satisfactory result with its highly-strengthened productivity and better user friendliness

•

It is equipped with Hwacheon’s proprietary technologies such as productivity enhancement software (HECC, HTLD and OPTIMA) and precision enhancement software (HTDC and HAI) and provides differentiated quality different from existing machining center for parts.

•

Installation area size has been minimized relative to the size of other tools of the same class for more efficient

usage of space in customer’s factory

 Upgrades for Enhanced Machining Performance ① Improved table utilization (Max 4ea 6” vice installation) ② Enhanced tool switch time and chip to chip time (Cycle time 15% Improvement) ③ Hwacheon’s proprietary software

 Enhanced Work Convenience

① Reduction in work fatigue (Front Two-Door) ② Pendant arm type operator panel ③ Lowered table height [950 mm (37.4 inch)] ④ The tempered safety glass ensures machining visibility

 Easy Maintenance ① Back & Side type chip conveyor - STD : Side chip bucket - OPT : Side type lift-up chip conveyor Back type lift-up chip conveyor ② Wide side door for user convenience HS-M299-R1.0-20170427

Confidential

2. Basic Information (2-1 Basic Structure)

“Machining Stability Ensured” • • • •

Stable machine structure (Outstanding rigid base and column structure ensured) C type structure for work accessibility High rigid roller LM guide for every axis Processing position with lower center point

Z-axis X-axis Y-axis

※ High rigid roller LM guide for every axis

Stroke mm (inch)

Rapid Speed m/min (ipm)

X-axis

Y-axis

Z-axis

X-axis

Y-axis

Z-axis

1,000 (39.37)

550 (21.65)

500 (19.69)

36 (1,417)

36 (1,417)

30 (1,181)

HS-M299-R2.0-20180109

Confidential

2. Basic Information (2-1 Basic Structure)

Head Frame Optimization

Dynamic stiffness improved by 50% through frame structure optimization

“Improvement on vibration characteristic through enhanced Head Frame dynamic stiffness” Stiffness enhanced through FEM structure interpretation for stable high quality production HS-M299-R2.0-20180109

Confidential

2. Basic Information (2-2 Table)

“Wide Workpiece Mounting” Possible to set workpieces and vices in various sizes ※ Max 4ea 6” Vice Installation

※ Unit : mm (inch)

92

80 80(3.15)(3.62)

80 80(3.15)(3.15)

92(3.15)

12

+2 0

(3.62)

+0.027 0

30

18

+2

30 0

Table Size mm (inch)

T Slot W x P mm (inch)

Max Loading Capacity kgf (lbf)

1,100 x 502 (43.31 x 19.76)

18 x 80 (0.71 x 3.15) Number of T Slot: 5ea

700 (1,543)

HS-M299-R2.0-20180109

Confidential

2. Basic Information (2-3 Spindle)

“Low Vibration and Low Heat Generation for Direct-coupled Spindles” Max Spindle Speed rpm Regular Type

10,000

Spindle Motor kW

Max Torque Nm

15

95.5

18.5

117.7

15

95.5

18.5

117.7

CTS (OPT)

BT-40

CAT-40 SK-40 (OPT)

12,000 (OPT)

Regular Type

10,000 (OPT)

Regular Type

12,000 (OPT)

Regular Type

CTS (OPT)

CTS (OPT)

CTS (OPT)

HS-M299-R2.0-20180109

Confidential

2. Basic Information (2-4 ATC / Magazine)

“Optimized Tool Change Time” Reduces non-cutting time for productivity

Tool to Tool Time BT-40

1.6 sec

HS-M299-R2.0-20180109

Confidential

2. Basic Information (2-4 ATC / Magazine)

“30 Tool Magazine Applied” Servo Motor application brings less vibration during tool switching, and the 30 Tool standard is applied to be ready for various processing conditions Item

Tool Shank

Magazine Type Tool Storage Capacity Max Tool Length Max Tool Diameter (With / Without Adjacent Tools)

Max Tool Weight Drive Type

OPT) CAT-40 SK-40

BT-40

Drum Type 30 300 mm (11.81 inch) Ø 75 / Ø 150 8 kgf (17.64 lbf) Servo Motor

※ BT-40, 30 Tool Magazine

Method of Tool Selection Tool Change Type

Memory Random Swing Arm HS-M299-R2.0-20180109

Confidential

2. Basic Information (2-5 Cover Design)

Internal Type Slide Front Two-Door

“Chip and Coolant Leakage Prevention” Internal type sliding door is excellent for preventing coolant water leakage and chip leakage

HS-M299-R2.0-20180109

Confidential

2. Basic Information (2-5 Cover Design) ※ Unit : mm (inch)

Side Door Width :

790 (31.1)

Lowered Table Height : 950 (37.4)

Pendant Arm Type Operator Panel

Internal Coolant Tank

“Compact Design for Enhanced Work Convenience ” HS-M299-R2.0-20180109

Confidential

2. Basic Information (2-6 Cutting Performance) •

BT-40 (Material : SM45C) Face mill, Carbon Steel Tool Dia mm (inch)

Material Removal Rate

cm3/min

Spindle Speed rpm

Feed mm/min (ipm)

Axil Depth mm (inch)

Radial Depth mm (inch)

50 (1.97) / R8

400

1,500

5,000 (197)

2 (0.08)

40 (1.57)

Face mill, Carbon Steel Tool Dia mm (inch)

Material Removal Rate

cm3/min

Spindle Speed rpm

Feed mm/min (ipm)

Axil Depth mm (inch)

Radial Depth mm (inch)

60 (2.36)

360

1,500

3,000 (118)

3 (0.12)

40 (1.57)

Face mill, Carbon Steel Tool Dia mm (inch)

Material Removal Rate

cm3/min

Spindle Speed rpm

Feed mm/min (ipm)

Axil Depth mm (inch)

Radial Depth mm (inch)

80 (3.15)

317

1,500

2,640 (104)

2 (0.08)

60 (2.36)

Tap, Carbon Steel Tap Size

Spindle Speed rpm

Feed mm/min (ipm)

Spindle Load (%)

M28 x P3.0

300

900 (35.4)

100

* The machining results above are examples based on the factory test standards, and are subjected to the changes in conditions. HS-M299-R2.0-20180109

Confidential

2. Basic Information (2-7 Enhanced Productivity) •

Machining Cycle Time Test

Compared with previous model

“Cycle Time 15% Improvement”

Machining Test

※ Execute same machining program

Machining Time : 22min

16sec - Actual Output -

HS-M299-R2.0-20180109

Confidential

3. Detailed Information (3-1 Product Line-up)

VESTA-1000+

BT-40

CAT-40 / SK-40

30 Tools Magazine

15 / 11 kW

18.5 / 11 kW

10,000 rpm

12,000 rpm

HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-2 Standard / Optional Accessories Status) S : Standard, Ο : Option No. Item 1 2 Spindle 3 4 5 Magazine 6 Tool Shank 7 8 9 10 Coolant Function 11 12 13 14 15 Chip Removal Function 16 17 18 19 20 21 22 23 24 25 26 27

Precision Machining Function

Description 15 / 11 kW 18.5 / 11 kW

95.5 Nm 117.7 Nm

18.5 / 11 kW

117.7 Nm

3 MPa 7 MPa

2.2 kW 2.2 kW

10,000 rpm (Regular Type) 10,000 rpm (CTS) #40 12,000 rpm (Regular Type) 12,000 rpm (CTS) #40 30 Tools Magazine BT-40 #40 CAT-40, SK-40 Head Coolant Pump (0.05 MPa, 0.4 kW) Bed Flushing Pump (0.15 MPa, 1.1 kW) CTS Coolant Device

Oil Mist (Semi dry cutting system) Air Blower Air Gun Coolant Gun Back Type Lift-up Chip Conveyor Chip Conveyor (Hinge Type / Scraper Type) Side Type Lift-up Chip Conveyor Mist Collector (Separately Mounting) Linear Scare (X / Y / Z) Hwacheon Artificial Intelligence Control System (HAI) - 40 Block Hwacheon Efficient Contour Control System (HECC) Hwacheon Thermal Displacement Control System (HTDC) [Hwacheon Spindle Displacement Control System (HSDC)+Hwacheon Frame Displacement Control System (HFDC)]

Hwacheon Artificial Intelligence Control System (HAI) - 200 Block Hwacheon Artificial Intelligence Control System (HAI) - 400 Block Lubrication System Fan Cooler Type Spindle Cooler (Jacket Cooling) Oil Cooler Type (12,000 rpm Spindle)

VESTA-1000+ S O O O S S O S S O O O S O O O O O O S S S O O S S O

HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-2 Standard / Optional Accessories Status) S : Standard, Ο : Option No. 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

Item Measuring & Automation Function

Convenient Functions

Description Tool Measuring System – Renishaw / Blum (Touch Type, Laser Type) Workpiece Measuring System – Renishaw / Blum (Touch Type) Tool Life Management Auto Door Hwacheon Tool Load Detect System (HTLD) Cutting Feed Optimization System (OPTIMA) Ethernet Interface MPG Handle (1ea) MPG Handle (3ea) Signal Lamp with 2 Color (R, G) Signal Lamp with 3 Color (R, G, Y) 10.4” Color LCD Tool Box NC Cooler Oil Skimmer Air Dryer Door Interlock Workpiece Coordinate System 48 pairs Lubrication Oil Separation Tank Perfect Base Around Splash Guard Part Program Storage Length 1,280 m (512 kB) Data Server (256 MB) Data Server (1,024 MB) Data Server Interface Manual Guide i Monitoring Solution of Real-time Operational Status (M-VISION Plus) Transformer 4-axis Interface

VESTA-1000+ O O O O S S S S O O S S S O O O S S S S S O O O O O O O

HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories) •

Spindle Cooling and Lubrication System (STD)

Oil Cooler (OPT) Rear Bearings Fan Cooler Cooling Suction

Front Bearings

10,000 rpm (STD)

Oil Tank

Oil Tank

Jacket Cooling

Bearing Lubrication

Fan Cooler

Grease Type

HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories) •

Spindle Cooling and Lubrication System (OPT)

(Air IN)

Mixing Valve (Oil IN)

Pneumatic Unit for Air-Oil Lubrication

Air-Oil Lub. Unit

Air-Oil Cooling Jacket Cooling & Suction

Spindle Unit

Oil Cooler

12,000 rpm (OPT)

Jacket Cooling

Bearing Lubrication

Oil Cooler

Air-Oil Type HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories) •

Compressed Air Supplier (STD) •

Apply Unit - Protect spindle bearing against dust (Air Curtain) - Input the booster for unclamp tool in spindle - Blow off dirt & chip in spindle taper while tool is changed automatically - Drive pot on magazine - Air Blower

•

Apply Unit (OPT) -

•

Air Gun Auto Door Oil Mist (Semi dry cutting system) Tool Measuring System

Specification Required Pressure

: 0.5 ~ 0.7 MPa

Inlet Hose

: Ø 12

Max Air Consumption : 690 Nℓ/min

HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories) •

Lubrication Method (STD)

• Through the system for automatically supplying the lubricant maintains a precision feeding system and allows extending the useful life of the components. • Even during long repeat movement keeps the life of the bearing. • If the lubricant supply line occurs or the lubricant shortage can automatically stop the machine to ensure safe use.

Using Oil : Viscosity of ISO VG 68 Tank Capacity : 6 ℓ (1.59 gal) Discharge rate : 200 cc / 50 Hz 240 cc / 60 Hz Pressure Power

: 2 MPa : 42 W

HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories) •

The Coolant Tank and The Automatic Coolant Feeder (STD) •

Internal Coolant Tank - Coolant tank and chip bucket located on the bottom of the machine improve space usage efficiency - Processes which carry generation of microchips like aluminum, separate microchip filter net can be set up for better treatment of chips

•

(Front)

Additional Equipment (OPT) - CTS Coolant Pump - Oil Skimmer Lub. Oil Separator

- Coolant gun Pump

Head Coolant Pump

•

Coolant Pump Specification Head Coolant Pump - Power : 0.4 kW Bed Flushing Pump - Power : 1.1 kW Coolant Gun Pump - Power : 0.4 kW

CTS Coolant Pump (OPT)

Bed Flushing Pump Oil Tank

Tank Capacity :

250 ℓ (66.04 gal) HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories) •

Chip Conveyor (OPT)

Back Type

Side Type

Lift-up Chip Conveyor

Lift-up Chip Conveyor

“Back & Side Type Chip Conveyor” HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories) •

Tool Measuring System (OPT)

“Touch Probe Type”

“Laser Type”

Model : TS27R

Model : NC4+F145

Repeatability : ± 1 ㎛

Repeatability : ± 1 ㎛ Min Tool Dia. For Measure : 0.03 mm

“Touch Probe Type”

“Laser Type”

Model : Z-MT

Model : LASER NT

Repeatability : ± 0.4 ㎛

Repeatability : ± 0.2 ㎛ Min Tool Dia. For Measure : 0.03 mm

HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories) •

Workpiece Measuring System (OPT)

 Model

: OMP60

 Model

: TC50

 Type

: Touch Probe

 Type

: Touch Probe

 Repeatability

: ±1㎛

 Repeatability

: ±1㎛

 Operation

: 360˚, 6 m

 Operation

: 360˚, 6 m

 Transmission Type

: Optical Type (Infrared)

 Transmission Type

: Optical Type (Infrared) HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories) •

Pendant Arm Type Operator Panel (STD) The operator panel is newly designed from the operator's viewpoint and thus enhances the operator's convenience.

“User Friendly Design” • • • • •

•

10.4" display as standard (USB and PCMCIA cards as standard) Enhanced operability by optimizing the layout and improving the touch feeling of control buttons. Horizontal keys enhance user convenience. Separately mounting MPG for workpiece setting convenience Long time continuous DNC operation with the CF card even without the data server

Machine Optimization (STD) • •

• • • • HRV3+

Smart rigid tap function applied for machining time reduction. The cycle machining as well as the operating time and the acceleration / deceleration speed of feeding system are optimized. High-level precision, speed and smoothness are realized by enhanced processing performance of tiny segments. Dramatically reduced non-cutting time during machining ensures optimal productivity. The latest machining technology adopted Machining surface quality enhanced by HRV3+ control (HRV3+ : effectively prevents machine oscillation by controlling the servo current to enhance the machining surface quality)

“Enhanced Productivity” HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories) •

Operating Convenience Function (STD) M-CODE LIST

GUI (Graphical User Interface) • •

•

M-CODE, G-CODE LIST The screen provides easy and quick search and utilization.

•

•

•

Graphic interface for tool / workpiece measurement Automatic offset update function Tool setting and damaged tool detection. Workpiece setup. Measuring while machining Optimized time and failure rate. High competitiveness

(However, it is necessary to discuss with factory in advance to add and / or change M-codes.)

Tool Management (Large / Small Diameter Tool Management System) • • •

Magazine tool management system Magazine tool check in real time Large / small diameter tools setting

Tool View • •

Head mounted tool check in real time Waiting pot mounted tool check in real time

HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories) •

Manual Guide i (OPT)

With the Manual Guide i, the operator is able to create a machining program for the desired geometry including the pattern simply if he / she enters numeric values for the basic machining geometry.

Programming in convenient functions and rich machining cycles.

It displays the machine status and the tools in use while machining.

The realistic machining simulation checks the program. HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-4 Hwacheon Software) Hwacheon Tool Load Detect “Detect and diagnose the most minute of tool-end point movement”

Cutting Length (Ad = 0.3 Rd = 20.0 1 Times = 800 mm) 6 mm (20 Times)

9 mm (30 Times) 12 mm (40 Times) 15 mm (50 Times) 18 mm (60 Times)

HTLD constantly monitors the tool wear to prevent accidents, which may occur from a damaged tool and help to stop tool wear from deteriorating the workpiece. Tool Attrition

1. Tool life management - Overload alarm is generated for the tool

6

2. Prevent processing defects 3. Able to quickly respond to wear and tear of tools

Spindle Load(%)

- Prevention of the defective tool breakage

5 4

Alarm

3 2 1 0

- When tool breakage alarm

-1

10

20

30

40

50

60

Cutting Number

HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-4 Hwacheon Software) Hwacheon Efficient Contour Control System “Roughing quickly, finishing is precisely”  Workpiece and the desired mode is selected depending on the purpose to shorten processing time / contour accuracy improved / enhanced tool life achieved.

 Providing real-time monitoring and ease of operation with user-customized screen layout.

 Programmable by NC program easily (G-code)

[ Control of cutting speed & accuracy ]

[ Control of smoothing interpolation ]

• Level selection for Hwacheon M/C characteristic • R1.0~R9.0 Automatic calculation with 90 level parameters

• Level selection according to production purpose • R*.*1 ~ R*.*9 Automatic calculation with 9 level parameters

Level(R)

Cutting time Surface Process Tool life

1.0

1.1

1.2

Fast (1.5~3.0 Times) No Good Rough Good

~

8.8

8.9

Slow (1.0 Times) Good Finish No Good

9.0

Level(R)

*.*1

*.*2

Precise contour control

~

*.*8

*.*9

Soft contour control

HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-4 Hwacheon Software) Cutting Feed Optimization System Removal Amount

Tool Path

“Maximize your productivity with intelligent system” Work Piece Prevent damage to the tool in real time by controlling the feed rate to maintain a constant cutting force during the machining, and the machining time can be shortened.

Feed : Constant Load : Variation

※ Recommend this for those customers. 

Machining of irregular material



Many variations of the load machining



Machining of large products

Feed : Variation Load : Constant

Reduce the cycle time

HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-4 Hwacheon Software) Hwacheon Thermal Displacement Control System (Spindle Displacement Control System + Frame Displacement Control System)

“Real-time correction for the displacement in the spindle” [ Compensation of Dynamic Deformation ]  Compensation of deformation according to the centrifugal force

[ Compensation of Thermal Displacement ]  Compensation of spindle displacement in real time for high precision machining

Tool Clamp

Compensation

Rotation with high speed

Measurement

HSDC Board (Real time compensation)

Expanded spindle taper by centrifugal force

Temperature Sensor

Z Axis Displacement(μm)

Indraft of tool Holder into Spindle Taper Not Compensation 40 30 20 10 0 -10 0

5

10

15

Compensation

20

25

30

Before compensation

35

After compensation

40

Time(sec.) HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-4 Hwacheon Software) Hwacheon Thermal Displacement Control System (Spindle Displacement Control System + Frame Displacement Control System)

“System for maintaining processing accuracy for a long period of machining” The Hwacheon Frame Displacement Control system (HFDC) compensate the error according to the temperature automatically. The high sensitivity temperature sensors are installed at integral elements and real-time perceives while processing. It is an artificial intelligence system of next generation.

After compensation

Error of X / Z Axis

X Axis Before compensation

T1 Before compensation

T2

Frame dZ

Z Axis After compensation

dX

※ The above picture shows the displacement value excessively for easy understanding.

※ The thermal deformation value of Y axis is almost 0 because symmetrical structure. So machine hasn’t the function for Y-axis.

※ Recommend this for those customers. 

Precision machining for a long period of time is important



Temperature changes in the various case HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-4 Hwacheon Software) M-VISION Plus (OPT) (Real Time Operating Status Monitoring Solution)

• It is the system that monitors the machine state in real time by connecting equipment in the customer's factory to a network. • With a smart phone, it is possible to check the machine operating state and alarms at any time anywhere. • Fanuc FOCAS2/Ethernet Function is Required

 Monthly operating history view

 Real-time equipment operation status monitoring

 Availability statistics HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-5 Diagram) •

Tooling BT-40 (STD)

CAT-40 (OPT) └ USA Specification

5/8-11UNC

5/8-11UNC

“X”

“Y”

BT-40 BBT-40

“X”

“Y”

25 26

2 1 HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-5 Diagram) •

Tooling SK-40 (OPT)

HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-5 Diagram) Moving Range (ATC Interference) ※ Unit : mm (inch)

Spindle Center

953 (37.52) (Max Ø 75 Tool Change)

550 (21.65)

918 (36.14) (Max Ø 150 Tool Change)

502 (19.76)

Head Cover

1,000 (39.37) (Without Tool Change) 1,100 (43.31)

Without Adjacent Tools With Adjacent Tools

918 (36.14)

300 (11.81)

Reference Pos. of X-Axis

500 (19.69)

10 (0.39)

5 (0.2)

Swing Moving Range

205 (8.07)

115 (4.53)

•

HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-5 Diagram) •

Moving Range (Internal Interference) ※ Unit : mm (inch)

Front Door Reference Pos. of Y & Z-Axis

500 (19.69)

Reference Pos. of Y & Z-Axis

Table Surface

200 (7.87)

24 (0.94)

1,000 (39.37)

130 (5.12)

550 (21.65)

300 (11.81)

25 (0.98)

10 (0.39)

1,300 (51.18)

Table Surface

950 (37.4)

500 (19.69)

130 (5.12)

Spindle end

550 (21.65)

HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-5 Diagram) •

Spindle Power / Torque Diagram (FANUC)

10,000 rpm

Max Power : 15 kW (20 HP) Max Torque : 95.5 Nm

10,000 rpm (CTS) (OPT)

Max Power : 18.5 kW (25 HP) Max Torque : 117.7 Nm

12,000 rpm (OPT)

Max Power : 18.5 kW (25 HP) Max Torque : 117.7 Nm

12,000 rpm (CTS) (OPT)

Max Power : 18.5 kW (25 HP) Max Torque : 117.7 Nm

HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-5 Diagram) •

Spindle Power / Torque Diagram (SIEMENS)

10,000 rpm (OPT)

Max Power : 20.9 kW (28 HP) Max Torque : 178 Nm

10,000 rpm (CTS) (OPT)

Max Power : 20.9 kW (28 HP) Max Torque : 178 Nm

12,000 rpm (OPT)

Max Power : 20.9 kW (28 HP) Max Torque : 178 Nm

12,000 rpm (CTS) (OPT)

Max Power : 20.9 kW (28 HP) Max Torque : 178 Nm

HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-5 Diagram) •

Spindle Power / Torque Diagram (HEIDENHAIN)

10,000 rpm (OPT)

Max Power : 17 kW (23 HP) Max Torque : 108.3 Nm

10,000 rpm (CTS) (OPT)

Max Power : 17 kW (23 HP) Max Torque : 108.3 Nm

12,000 rpm (OPT)

Max Power : 17 kW (23 HP) Max Torque : 108.3 Nm

12,000 rpm (CTS) (OPT)

Max Power : 17 kW (23 HP) Max Torque : 108.3 Nm

HS-M299-R2.1-20180207

Confidential

2,500 (98.43)

※ Unit : mm (inch)

Width : 2,280 (89.76)

Machine Size

2,750 (108.27)

•

Back Type Chip Conveyor :

3. Detailed Information (3-5 Diagram)

【Top】 Length : 2,850 (112.2)

【Side】

Door Open 1,130 (44.49)

【Front】

1,685 (66.34)

Height (CTS) : 2,862 (112.68)

Height : 2,642 (104.02)

1,200 (47.24)

1,656 (65.2)

2,650 (104.33)

HS-M299-R2.1-20180207

Confidential

188

Weight

670

(26.38)

380 290

Transformer Capacity (kVA) • 30

636 (25.04) 2,087 (82.17)

• 30

(11.42)

Electric Power (kVA)

560

• BT-40 : 6,500 kgf (14,330 lbf)

(7.4)

• 2,850 x 2,280 x 2,642 (112.2 x 89.76 x 104.02)

(14.96)

Dimension (L x W x H)

133

※ Unit : mm (inch)

(5.24)

Foundation Drawing

(22.05)

Spindle Center

(27.76)

Angle

705

280

Size of Power Cable : 22 SQ (11.02)

•

605 (23.82)

3. Detailed Information (3-5 Diagram)

: 90°

1,000 (39.37)

115

410

(4.53) (16.14)

410 115 (16.14) (4.53)

800 (31.5) HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-6 Machine / NC Specification) •

Machine Specification VESTA-1000+

Item

BT-40 / 10,000 rpm

BT-40 / 12,000 rpm

Travel X-axis Stroke

mm (inch)

1,000 (39.37)

Y-axis Stroke

mm (inch)

550 (21.65)

Z-axis Stroke

mm (inch)

500 (19.69)

Distance from Table Surface to Spindle Gauge Plane

mm (inch)

130 ~ 630 (5.12 ~ 24.8)

Distance between Column to Spindle Center

mm (inch)

560 (22.05)

mm (inch)

1,100 x 502 (43.31 x 19.76)

kgf (lbf)

700 (1,543)

mm (inch)

18 x 80 (0.71 x 3.15) / 5 ea

Table Table Size Table Loading Capacity Table Surface Configuration(T slots W x P / No. of slots)

Spindle Max Spindle Speed Spindle Motor Type of Spindle Taper Hole

rpm

10,000

10,000 (CTS)

kW (HP)

15 / 11 (20 / 15)

18.5 / 11 (25 / 15)

12,000

12,000 (CTS) 18.5 / 11 (25 / 15)

-

ISO#40, 7/24 Taper (BT-40)

mm (inch)

Ø 70 (2.76)

m/min (ipm)

36 / 36 / 30 (1,417 / 1,417 / 1,181)

mm/min (ipm)

1 ~ 24,000 (0.04 ~ 945)

Servo Motor (X / Y / Z)

kW (HP)

1.8 / 1.8 / 3 (2.5 / 2.5 / 4)

Coolant Motor (Spindle / Bed)

kW (HP)

0.4 / 1.1 (0.5 / 1.5)

Spindle Cooler Motor (50 / 60 Hz)

kW (HP)

Spindle Bearing Inner Diameter

Feedrate Rapid Speed (X / Y / Z) Feed (X / Y / Z)

Motor

0.18 (0.2)

0.4 (0.5) HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-6 Machine / NC Specification) •

Machine Specification VESTA-1000+

Item

BT-40 / 10,000 rpm

BT-40 / 12,000 rpm

ATC Type of Tool Shank

-

BT-40 (OPT:CAT-40, SK-40)

Type of Pull Stud

-

MAS P40T-1 (45˚)

ea

30

mm (inch)

Ø 75 / Ø 150 (2.95 / 5.91)

mm (inch)

300 (11.81)

kgf (lbf)

8 (17.64)

Method of Tool Selection

-

Memory Random

Method of Operation

-

Servo Motor

kVA

30

-

0.5 ~ 0.7 MPa x 690 Nℓ/min

Spindle Cooling / Lubrication

ℓ (gal)

20 / 6 (5.28 / 1.59)

Coolant

ℓ (gal)

250 (66.04)

Height

mm (inch)

2,642 (104.02)

Floor Space (Length × Width)

mm (inch)

2,850 x 2,280 (112.2 x 89.76)

kgf (lbf)

6,500 (14,330)

Tool Storage Capacity Max Tool Diameter [with / without Adjacent Tools] Max Tool Length Max Tool Weight

Power Source Electric Power Supply Compressed Air Supply (Pressure x Consumption)

Tank Capacity

Machine Size

Weight

NC Controller

Fanuc 0i-MF HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-6 Machine / NC Specification) •

NC Specification Item

S : Standard , O : Option

Specification

Item

Controlled Axis Controlled Axis Controlled Axis Simultaneously Controlled Axes Simultaneously Controlled Axes Least Input Increment Least Input Increment 1/10 inch / metric Conversion Stored Stroke Check 1 Stored Stroke Check 2 Mirror Image Stored Pitch Error Compensation Backlash Compensation

Feed Function 3-axes 5-axes (Max) 3-axes 4-axes (Max) 0.001 mm, 0.001 deg, 0.0001 inch 0.0001 mm, 0.0001 deg, 0.00001 inch G20, G21

S O S O S O S S S S S S

PCMCIA Card is Required

1 Unit x1, x10, x100

S S S S S S S S

Interpolation Function Positioning Linear Interpolation Circular Interpolation Dwell (Per Seconds) Cylindrical Interpolation Helical Interpolation Reference Position Return Check Reference Position Return 2nd Reference Position Return Skip Function

Rapid Traverse Override

F0, F25, F50, F100

Feedrate (mm/min)

G00 G01 G02, G03 G04 4-axis Interface Option is Required Circular interpolation plus max 2 axes linear interpolation G27 G28, G29 G30 G31

S S S S S S S S S S

S

S

Feedrate Override

0 - 200 %

S

Jog Feed Override

0 - 6,000 mm/min

S

M48, M49

S

EIA / ISO

S

9 ea

S

Program Number

O4 - Digits

S

Sequence Number

N8 - Digits

S

Override Cancel

Program Input Tape Code Optional Block Skip

Decimal Point Programming

Operation Automatic & MDI Operation DNC Operation by Memory Card Program Number Search Sequence Number Search Dry Run, Single Block Manual Handle Feed Manual Handle Feed Rate Handle Interruption

Specification

Coordinate System Setting Workpiece Coordinate System

S G92

S

G54-G59

S

Workpiece Coordinate System Preset Additional Workpiece Coordinate Pairs

Extend Program Edit Function Manual Absolute ON and OFF Chamfering / Corner R Programmable Data Input Sub Program Call Custom Macro B Addition of Custom Macro Common Variables

S 48ea

S

Copy / Move / Etc.

S

G10

S S S S S

10 Folds Nested #100 ~ #199, #500 ~ #999

S

Canned Cycles for Drilling

S

Automatic Corner Override

S

Feedrate Clamp Based on Arc Radius

S

Scaling

S

Polar Coordinate System Tape Code

S S HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-6 Machine / NC Specification) •

NC Specification Item

S : Standard , O : Option

Specification

Item

Program Input

Setting and Display

Programmable Mirror Image Tape Format for FANUC Series 10/11 Manual Guide i

S S O

Multi-language Display

Spindle Speed Function Spindle Serial Output Spindle Override Spindle Orientation Rigid Tapping

50 - 120 %

S S S S

Tool Function / Compensation Tool Function Tool Offset Pairs Tool Offset Memory C Tool Length Compensation Cutter Compensation C Tool Life Management Tool Length Measurement

T4 Digits ±6 Digits, 400ea

S S S S S O S

Editing Operation Part Program Storage Length Number of Register Able Programs Background Editing Extended Part Program Editing Play Back

1,280 m (512 kB) 400 ea

S S S S S

Setting and Display Clock Function Self-Diagnosis Function Alarm History Display

Help Function Run Hour and Parts Count Display Graphic Function Dynamic Graphic Display

Specification

S S S S S S O

English, German, French, Italian, Chinese, Spanish, Korean, Portuguese, Polish, Hungarian, Swedish, Russian

S

RS232C

S

256 MB / 1,024 MB

O

Data Input / Output Reader / Puncher Interface Ch1 Data Server Data Server Interface

O

Ethernet Interface

S

Memory Card Interface

S

USB Card Interface

S

4-Axis Interface Function (Option) Controlled Axis

Included 4-axis interface Option

O

Simultaneously Controlled Axis

Included 4-axis interface Option

O

Control Axis Detach

Included 4-axis interface Option

O

10.4" Color LCD

S

Others Display Unit

HWACHEON Machining Software Hwacheon Artificial Intelligence Control System (HAI) - 40 Block

S

Hwacheon Artificial Intelligence Control System (HAI) - 200 / 400 Block

O

Hwacheon Efficient Contour Control System (HECC)

S

Hwacheon Tool Load Detect System (HTLD)

S

Cutting Feed Optimization System (OPTIMA)

S

Hwacheon Thermal Displacement Control System (HTDC) Hwacheon Spindle Displacement Control System (HSDC) + Hwacheon Frame Displacement Control System (HFDC)

S HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-6 Machine / NC Specification) •

NC Instruction Item

Control Axes

Maximum Command Value Program Memory Capacity

1,280m (512kB)

Part Program Edit

Part program editing as follows is possible by MDI operation. 1) Insert, Alter, Delete of word. 2) Delete of block or until the block designated. 3) Register, delete of program.

Increment System

Input Format Decimal Point Edit Cutting Federate

Auto Acceleration / Deceleration Coordinate System Setting

Command Method Work Coordinate System Shift

Item

Explanation 3-axes (X, Y, Z), 4-axis / 5-axis (OPT A / B) Least input increment X, Y, Z-axes : 0.0001 mm Least command increment X, Y, Z-axes : 0.0001 mm ± 9999.9999 mm

Block, word, address, format, can be altered (inch format) N4 G90 G2 X4.3 R4.3 The following addresses can be used with a decimal point: X, Y, Z, R, C, I, J, K, A, B Feed per minute and feed per spindle revolution is possible. G94:Feed per minute. (mm/min) G95:Feed per revolution. (mm/rev) Feed rate range (Feed override 0 - 150% every 10%) Feed per minute 0 - 1,260 (mm/min) Rapid Feed : Linear type acceleration/deceleration Cutting Feed : Exponential acceleration/deceleration By means of this command, a certain position of the tool for example, a coordinate system whereby the tip of the cutting edge becomes (X,Y,Z) of the coordinate system. This coordinate is called as work coordinates. G90 : Absolute command G91 : Incremental command

When the coordinate system actually set by the G92 command or the automatic coordinate system setting deviate from the programmed work coordinate system, the set coordinate system can be shifted

Reference Point Return Positioning

Explanation 1) Manual reference point return. 2) Automatic reference point return (G27, G28). Each axis can independently feed rapidly and position by G00 command

Interpolation Function Linear interpolation : Done by G01 command at feed rate code designated. Circular interpolation : Any circular arc is interpolated by G02 or G03, at feed rate F code designated. G02 : Clockwise. G03 : Counter Clockwise. When circular radius is command as R, any circular arc of 0° - 180° is interpolated, and when circular radius is command as address I, K., any circular interpolation of 0°- 360° can be command

Dwell

Back Lash Compensation

MDI & LCD

Program No. Search Miscellaneous Function (M Function) Spindle Function (S Function)

Tool Function (T Function)

Dwell is executed by the P, X commands. Setting Range 0 - 999.999 sec. Decimal point be used with P address This function compensations for lost motion of the machine. Compensation value (0 - 2,550 mm) is set by parameter, for each axis (by least command increment). All kinds of data information is input and displayed such as LCD character display, program alarm, diagnosis program, etc., Program number of 4 digit continuous to 0 is searched by MDI & LCD Panel By the command of 3 digit figure after the address M, ON / OFF control from the machine is possible. Only one M code can be command per block Spindle speed is commanded by the 4-digit figure to address S. Tool position can be selected by the command of 4 digits after the address T HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-6 Machine / NC Specification) •

NC Instruction Item

Explanation

Item

Tool Offset

The Tool length & diameter compensation offset are operated by G code. Each function has 400 pairs. G40 : Cutter compensation cancel G41 : Cutter compensation Left G41 : Cutter compensation Right G49 : Tool length compensation cancel G43 : Tool length compensation “+” direction G44 : Tool length compensation “-” direction

Dry Run

Feed rate becomes jog speed (for both cutting feed and for rapid moves).

Plane Selection

Single Block

Program can be executed one step at a time

Portable Tape Reader

Optional Block Skip

Turning on the optional block skip switch ignores the block including "/" code at the beginning.

Diagnostic Function

Machine Lock

When the switch is set to the Machine Lock position, move command pulses are suppressed. Consequently the display is updated as specified by the program, but the tool does not move. The M, S, T and 2nd auxiliary function are executed. This function is used to check a program

Feed Hold

Temporally, machine can stop during the operation by Feed hold S/W.

Canned Cycle

G73 : Pack Drilling Cycle G74 : Counter Tapping Cycle G76 : Fine Boring G80 : Canned Cycle Cancel G81 : Drill Cycle G82 : Counter Boring Cycle G83 : Pack Drilling Cycle G84 : Tapping Cycle G85, G86 : Boring Cycle G87 : Pack Boring Cycle G88, G89 : Boring Cycle

Run Hour Display

Stored Stroke Limit 1

inch / metric Conversion

Changing of Tool Offset Amount Custom Macro

Explanation 2 items, moving time and the number of parts are displays on the position screen. Part counter : The total number of parts are displayed . . . counted by either M02, M30. Run hour : Accumulated running to hour display . . accumulated running to hour of automatic operation. Cycle time : Cycle time display . . . Running hour display of one automatic cycle. G17 : XY Plane G18 : XZ Plane G19 : YZ Plane Program, Parameter and etc., are used for reading out of NC Input / Output of alarm display can be signaled by pressing alarm, DGNOS key of MDI panel An area inside the area set by parameter is deemed as prohibited area, when stroke is commanded into this area, this function makes the axis decelerate and stop than OT alarm displayed inch system and Metric system are selected to input by G code cutting G20 : inch input. G21 : Metric input Offset value can be set program command (G10). Having registered macro commands as sub program, in memory. This function is able to recall at anytime the NC command program by this simple procedure

External Tool Compensation

This is the function to offset the tool offset value from out side the CNC. Offset value is automatically added to the input data of NC

Additional Tool Offset

This number of tool offsets compensation is 400 pairs available. HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-7 Packing Dimension) No

Model VESTA-1000+

Dimension (mm)

Weight (kgf)

Length

Width

Height

CBM (m3)

Machine (10,000 rpm)

4,200

2,300

2,550

24.63

400

6,500

6,900

Chip Conveyor, Transformer

4,000

1,800

1,500

10.8

400

1,700

2,100

Contents

Box

N/W

G/W

1 Accessory

HS-M299-R2.1-20180207

Confidential

4. Main Specifications

VESTA-1000+

Item 10,000

Max Spindle Speed

12,000 (OPT)

rpm

Spindle Motor Max Torque

Regular Type

CTS (OPT)

Regular Type

CTS (OPT)

kW (HP)

15 (20)

18.5 (25)

18.5 (25)

Nm

95.5

117.7

117.7

Type of Pull Stud

-

MAS P40T-1 (45°)

Stroke (X / Y / Z)

mm (inch)

1,000 / 550 / 500 (39.37 / 21.65 / 19.69)

ea

30

mm (inch)

1,100 x 502 (43.31 x 19.76)

Tool Storage Capacity Working Surface NC Controller

Fanuc 0i-MF

The design and specifications of this product are subject to change without notice for product improvement. HS-M299-R2.0-20180109

Confidential

5. Sample Workpiece

1

2

3

1. LED Radiator / Aluminum 2. Part / Front Upright / Aluminum 3. Part / Air Flap Link / Aluminum

HS-M299-R1.0-20170427

Confidential

6. Customer Service Hwacheon Headquarter

Hwacheon America

Hwacheon Europe

Hwacheon Asia

HEAD OFFICE HWACHEON MACHINE TOOL CO., LTD. 123-17, HANAMSANDAN 4BEON-RO, GWANGSAN-GU, GWANGJU, KOREA TEL: +82-62-951-5111 FAX: +82-62-951-0086

USA HWACHEON MACHINERY AMERICA, INC. 555 BOND STREET, LINCOLNSHIRE, ILLINOIS, 60069, USA TEL: +1-847-573-0100 FAX: +1-847-573-9900

GERMANY HWACHEON MACHINERY EUROPE GMBH JOSEF-BAUMANN STR. 25, 44805, BOCHUM, GERMANY TEL : +49-234-912-816-0 FAX: +49-234-912-816-60

SEOUL OFFICE 46, BANGBAE-RO, SEOCHO-GU, SEOUL, KOREA TEL: +82-2-523-7766 FAX: +82-2-523-2867

SINGAPORE HWACHEON ASIA PACIFIC PTE. LTD. 21 BUKIT BATOK CRESCENT, #08-79 WCEGA TOWER, SINGAPORE 658065 TEL: +65-6515-4357 FAX: +65-6515-4358

INDIA HWACHEON MACHINE TOOL INDIA PTE. LTD. 103, GULMOHAR CENTRE POINT,34/A,WADGAON SHERI, PUNE 411 014, INDIA TEL: +91-20-6560-0168

VIETNAM HWACHEON MACHINE TOOL VIETNAM CO., LTD. UNIT 507, 5th FLOOR, LOT T2-4, D1 ROAD, SAIGON HI-TECH PARK, TAN PHU WARD, DISTRICT 9, HO CHI MINH CITY, VIETNAM TEL : +84 (0)28-2253-2613 FAX: +84 (0)28-2253-2614

CHINA HWACHEON MACHINE TOOL CHINA CO., LTD. B03A LIANGUAN JUHE INTERNATIONAL HARDWARE CITY, NO. 143 ZHENANZHONG ROAD, JINXIA, CHANGAN TOWN, DONGGUAN CITY, GUANDONG PROVINCE , CHINA #523852 TEL: +86-769-8932-0601 FAX: +86-769-8932-0602 HS-M299-R1.2-20180109

Confidential

(1) Last Update : Feb. 7th, 2018 (2) Responsible : Institute of R&D (3) Rectification : [1.0] Apr. 27th, 2017 : The first edition [1.1] Jun. 12th, 2017 : 1) Add T Slot Dimension and Correction of Standard/Optional Accessories Status [1.1] Jun. 12th, 2017 : 2) Correction of Spindle Cooling and Lubrication System (Air-oil Type) [1.2] Jun. 16th, 2017 : 1) Add Transformer [1.2] Jun. 16th, 2017 : 2) Correction of Software [1.3] Jul. 6th, 2017 : Correction of Software (HTDC) [1.4] Aug. 7th, 2017 : 1) Correction of word (Head Flushing  Head Coolant) [1.4] Aug. 7th, 2017 : 2) Correction of Coolant Pump Specification (Delete of Using Oil) [1.5] Aug. 31st, 2017: Update the Customer Service Page [1.6] Nov. 22nd, 2017 : Correction of spindle image [2.0] Jan. 9th, 2018 : 1) Change the specification of the 10,000 rpm CTS Spindle Motor (Fanuc) [2.0] Jan. 9th, 2018 : 2) Correction of Customer Service [2.1] Feb. 7th, 2018 : Change machine optimization specification to HRV3 + (Page.25)