Mission Statement Custom Engineered Lubricants Utilizing Premium Base Stocks and Specific Additives Creating Superior Lubrication Technology Working With the OEM to Meet the Needs of Today’s Complex Equipment Assess Our Customers Needs and Requirements for Customized Lubricants
C & C Oil Company Over 2 Decades of Lubrication Experience World Class Production Facility Uncompromised Quality Readily Accessible Service for Large & Small Customers Complete Customer Satisfaction
SOUTHERN COMPANY Gas Turbine Requirements Equipment Efficiency
Minimize Downtime
Investment Protection Consolidate Inventor Reduce Maintenance Costs Lower Energy Costs Oxidation
SOUTHERN COMPANY Steam Turbine Requirements Equipment Efficiency
Minimize Downtime
Investment Protection Consolidate Inventor Reduce Maintenance Costs Lower Energy Costs Oxidation
Turbine Oil History The opportunity for vastly superior technology in NOW
Oxidation Life in Hrs. 10000 8000 6000 4000 2000
•Simple mineral oils •Earliest chemical oxidation inhibitors
•Solvent refined oils •Improved oxidation inhibitors
•Further hydroprocessed oils •Advanced antioxidants •Hydroprocessed oils available
•2nd generation ashless EP/AW
•Basic oxidation inhibitors •Ashless EP/AW available
•No EP/AW
•No extreme pressure/ anti-wear
0 40’s & 50’s
60’s & 70’s
80’s & 90’s
Next Generation
Petroleum Base Stock Viscosity Saturate Sulfur Index 1970’s - Solvent Refined
<90%
>0.03% 90-100
1980’s - Hydroprocessed
>90%
<0.03% 95-105
1990’s - Severely >90% Hydro processed
Conclusion
<0.03% 120+
Cleaner, Clearer and Better
Synthetic Base Stock (Polyalphaolefins) Optimal Base Fluid Performance - No Aromatics - No Wax - No Sulfur Bett er th an Pe tr ole um Base * In thermalSt & ock* oxidation tests with or without additives
Types of Industrial Lubricant Additives Rust and Oxidation Inhibited, R&O No Load Carrying, 0.2 or Lower Neutralization Number
AW
Anti-Wear, Added for Film Strength, Utilizes Organo Metallic Compounds, i.e. Zinc, 0.25 and Higher Neutralization Number
EP
Extreme Pressure, Added for Load Carrying Properties Normally Utilizes Sulfur and Phosphorus Chemistry, 0.5 Plus Neutralization Number
Neutralization How Additives Affect Neutralization Numbers
Historically, Neutralization # (Acid Value) Limitations Prohibit the Use of AW & EP Additives in Turbine Applications AW & EP Systems Are Typically Considered to
Additive Co-Existence? Generic turbine oils are not giving optimal performance in today’s advanced systems. Until now, generic turbine oils could not utilize the benefits of anti-wear and extreme pressure additives in addition to rust & oxidation inhibitors, while maintaining low neutralization number requirements.
C & C Philosophy
Optimized CustomerSpecific Additives
+
Petroleum or
Synthetic Base Stock
=
C & C Oil Company “Successful lubrication depends on providing a lubricant with the proper additives and viscosity matched to the specific application.”
Research & Development Research & Development at Other Major Oil Companies is Focused on Passenger Car Technology 99.99% of Research Dollars Ends Up in the Parking Lot Additive Companies Are Highly Focused on Automotive Industry The Small Volume of
C & C Oil Company At C&C Oil Company, Our Research & Development is Specific to Our Customers’ Turbines and Supporting Equipment We are Dedicated to the Power Generation Industry We Focus on
OEM Spec’s Establish Minimum (Sub-Optimum) Standards THE
from C & C Oil Company
Far Exceeds OEM Minimum Specifications
C & C Oil Company The
Optimized Neutralization Number for Longer Life Provides AW & EP Properties Use One Product
Testing Oxidative & Thermal Stability Our Turbine Oil Far Exceeds OEM Oxidation Requirements C&C Oil Does In-Depth Testing for All Critical Issues Subjected to More Rigorous Testing than OEM - Cincinnati Machine Testing
In Depth Anti-Wear Analysis Increased Load Carrying Properties Improved Wear Characteristics - FZG-ASTM D 5182 - ASTM D 4172 - ASTM D 2783
Hydrolytic Stability Testing
Denison HF-O Specificatio - Perform with the presence of Moisture (ASTM D 2619) - Resists Acid and Sludg Formation (ASTM D 4310) Denison Filtration Procedure
Rust & Corrosion Service All Turbine Oils Must Pass Basic Tests for Rust and Corrosion We Address: - Chemistry - Contaminants - Potential for Bacterial Corrosion
PASS
FAIL
Typical Gas Turbine OEM Specifications Tests Oxidation - ASTM D943 - ASTM D2272
Foam
- ASTM D892
Load Carrying
- FZG - ASTM D 5182 Load Stage W/O Failure
Neutralization
Manufacturer 2,000 >300 450/0, 50/0, 450/0 7
C & C’s “New Millennium” 6,000+ 1200+ 0/0, 0/0, 10/0 9
- ASTM D974
Report
<0.20
Air Release - ASTM D3472
< 5 min.
< 2 min.
Typical Steam Turbine OEM Specifications Tests Oxidation - ASTM D943 - ASTM D2272
Foam
- ASTM D892
Load Carrying
- FZG - ASTM D 5182 Load Stage W/O Failure
Neutralization - ASTM D974
Air Release - ASTM D3472
Manufacturer 3,000 >500 50/0, 50/0, 50/0 7
C & C’s “New Millennium” 6,000+ 1800+ 10/0, 10/0, 10/0 9
0.20 Max
<0.20
< 5 min.
< 2 min.
Optimized Lubricants for Our Customers
R&O
100% Greater
AW
Improved Operation, Additional Performance Characteristics
EP
Substantially Greater Load Carrying Capacity
Examples of C & C Commitment to Optimized Lubrication for the Power Generation Industry
Field Trial Results: Electric Power Utility ABB / C-E Pulverizer Fluid
Friction Reduction (Amperage)
Average Operating Temp.
Output (hp Change)
Mineral-Based ISO-220 Gear Oil
75
52.5
418 hp
Energy-Efficient C&C Duration EP-220
71
48.8
395 hp
5.3% Reduction
7% Reduction
23 hp Improvement
Results Using C&C
Field Trial Results: Electric Power Utility B&W Pulverizer Coal Total Processing Energy Energy per Mill kWh/Ton kWh/
Fluid
Energy per Mill per Year kWh x 106
Energy Savings per Mill kWh
Annual Energy Cost Savings Year
-
--
Mineral-Based ISO-460 Gear Oil
12.89
541.38
4.55
Energy-Efficient C&C Duration EP-460
12.17
511.14
4.29
260,000 $6,500
Equates to ±9.5% Additional Revenue/Mill/Year
Actual $ Savings Plant Miller Alabama Power, Quinton, AL $ in Millions 5
Annual 4 Energy Costs to run 3 28 B&W Pulverizes
Initial Use of Duration EP-460
$3,185,000
$3,003,000
2 1
1990
1994
1998
2002
Exceeds Basic Industry Specifications Extends Oxidation Life & Service Intervals Longer Bearing Life With AW & Load Carrying Features Superior Performance When Exposed to Moisture
C&C OIL COMPANY