The Pneumatics Installation Guide
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The Pneumatics Installation Guide
54043 en / 2006/09
2006/2007
www.festo.com
The right installation materials for every application – system solutions from Festo “Everything from a single source!” This is something you often see and hear. But when it comes to Festo’s tubing/threaded fitting range, it’s really true. This range has been consistently enhanced in recent years in terms of both tubing and fittings, with considerable effort going into ensuring application-specific tubing/ threaded fitting combinations that are optimally harmonised. The right solution for every task.
2
Festo’s “Pocket Guide to Pneumatic Installation” will help you to navigate the wide range of fittings and connectors; non-return, pressure control and flow control valves and tubing to ensure you end up with the installation solution that is right for you.
Festo AG & Co. KG – 2006/09
Overview
1
2006/09 – Festo AG & Co. KG
Tubing/threaded fitting combinations
7
2
Tubing/pipes
11
3
Fittings
35
4
Threaded fittings
107
5
Shut-off, pressure control and flow control valves
117
6
Couplings
151
7
Distribution manifolds
157
8
Rotary distributors
161
9
Pressure gauges
163
10
Accessories
169
11
Tips and tricks
175
3
Contents
1
Tubing/threaded fitting combinations
2
Tubing/pipes
11
2.1
Plastic tubing
11
2.1.1 Tubing, with standard O.D.
16
2.1.2 Tubing, with standard I.D.
25
2.1.3 Spiral tubing
28
2.2
31
Pipes
2.2.1 Compressed air piping PQ 3
Fittings
33 35
3.1 For standard O.D. tubing 3.1.1 QSM, Quick Star, mini and QS, Quick Star, standard 3.1.2 QSM-B, Quick Star, mini and QS-B, Quick Star, standard Core functionality 3.1.3 QS-V0, Quick Star Resistant to welding spatter 3.1.4 QS-F, Quick Star Metal 3.1.5 CRQS, Quick Star Stainless steel 3.1.6 QSLV/QSQ/QST3, Quick Star Multiple distributor 3.1.7 QSK/QSR, Quick Star Function fittings 3.2 For standard I.D. tubing 3.2.1 N/CN, barbed fittings 3.2.2 CK, quick connectors 3.2.3 CX, quick connectors 3.3 For pipes 3.3.1 CQ, push-in fittings
4
7
35 39
61 67 71 77 81 84 87 91 95 101 103 105
Festo AG & Co. KG – 2006/09
Contents
4
Threaded fittings
107
5
Shut-off, pressure control and flow control valves Shut-off valves Pressure control valves Flow control valves
117 117 131 137
6
Couplings
151
6.1
KD/KS, quick connection couplings shut-off at one end shut-off at both ends KDS/KSS, safety couplings Union nuts
156 156
7
Distribution manifolds
157
7.1
FR, distribution manifolds
158
8
Rotary distributors
161
9
Pressure gauges
163
9.1
Pressure gauge
164
10
Accessories
169
Sealing material Connecting/disconnecting tools for tubing Barbed tubing connectors Pneutainer Silencers
170 172 173 173 174
Tips and tricks
175
5.1 5.2 5.3
6.2 6.3
11
2006/09 – Festo AG & Co. KG
153 153 155
5
6
Festo AG & Co. KG – 2006/09
1
Tubing/threaded fitting combinations
Well combined: Tubing-threaded connector for all individual situations While many of our competitors focus on tubing or on the threaded fittings, the Festo range is characterised by our trademark system solution approach. It has been consistently enhanced in recent years in terms of both tubing and fittings, with considerable effort going into ensuring application-specific tubing/threaded fitting combinations that are optimally harmonised.
depends mainly on the exact place of installation. Each individual case is characterised by a series of different requirements for tubing/threaded fitting combinations. However cases can often be pinned down using a single feature for rapid orientation. A glance at the overview of our most popular tubing/threaded fitting combinations will help you to make the right choice quickly and reliably.
The perfect choice of tube and threaded fitting combination
2006/09 – Festo AG & Co. KG
7
1
Tubing/threaded fitting combinations
Applications and environmental influences
Recommended tubing
Recommended fitting
Economic I Key functions at an PUN-E 21 QS-B attractive price. Installation-friendly thanks to the inherent resilience. Keyy functions at an attractive price. The high resistance of PEN tubing makes it suitable for use in a wide variety of applications. Maximum flexibility in standard applications. More than 1000 types of QS fitting.
61
Economic II PEN 18 QSM-B/QS-B 61
Multiple variants PUN 19 QS
39
Resistant to hydrolysis For applications in 39 damp environments or PUN-H 22 QS in contact with water at up to 60 °C.
8
Pressure ranges up to 14 bar.
Pressure resistant I PAN 16 QS
39
Pressure ranges up to 20 bar.
Pressure-resistant II PAN-R 16 QS-F
71
Festo AG & Co. KG – 2006/09
1
Tubing/threaded fitting combinations
Applications and environmental influences
Recommended tubing
Recommended fitting
Temperatures up to 150 °C.
Resistant to heat PFAN 17 QS-F
Danger of static discharge.
Antistatic PUN-CM QS-F 21
Non-food zones of the foodstuffs industry.
Approved for use in the food industry 71 PUN-H 22 QS-F
71
71
Resistant to cleaning agents Environments requirrequir PLN 18 QS-F 71 ing intensive cleaning.* Ideal for splash zones of the foodstuffs industry. Areas of fire risk.
Indirect vicinity of welding spatter.
*
Flame retardant PUN-V0 QS-F 23
71
Resistant to welding spatter I PAN-V0-B QS-F 71 24
Resistance to media: www.festo.com/mediaresistance
2006/09 – Festo AG & Co. KG
9
1
Tubing/threaded fitting combinations
Applications and environmental influences Immediate vicinity of welding spatter.
Recommended tubing
Recommended fitting
Resistant to welding spatter II PAN-V0 QS-V0 67 17
Resistant to media Aggressive media.* Optimal for food zones PFAN 17 CRQS in the foodstuffs industry.
Mechanical loads.
*
10
Resilient PX 27 CX
77
101
Resistance to media: www.festo.com/mediaresistance
Festo AG & Co. KG – 2006/09
2
Tubing/pipes
2.1
Plastic tubing Selection aid
12
Tubing – the flexible transmission component Tubing is indispensable in connecting pneumatic valves, cylinders and decentralised compressed air preparation systems because of its flexibility and low space requirement. Festo offers a full tubing range, optimised for special requirements.
2006/09 – Festo AG & Co. KG
Further information www.festo.com/catalog
11
2.1
Plastic tubing Selection aid
Fire protection classification to UL 94
Antistatic
Material
Food industry approval
Type
Standard O.D. tubing PAN Polyamide PAN-R Polyamide PAN-V0 Polyamide PFAN Perfluoralkoxyalkan PEN Polyethylene PLN Polyethylene PUN Polyurethane PUN-DUO Polyurethane PUN-E Polyurethane PUN-CM Polyurethane PUN-H Polyurethane PUN-H-DUO Polyurethane PUN-V0 Polyurethane PUN-V0-B Polyurethane
– – – – – – 2) – – –
– – – – – – – – – –
– – – – – – – – – – – – –
Standard I.D. tubing PL Polyethylene PL-9/13 Polyvinyl chloride1) PP Polyamide PU Polyurethane PU-9/13 Polyurethane1) PU-DUO Polyurethane PCN Polyvinyl chloride P Nitrile rubber PX Nitrile rubber
– – – – – – – –
– – – – – – – – –
– – – – – – – – –
1) 2)
12
fibre-reinforced blue and black version
Festo AG & Co. KG – 2006/09
2.1
Plastic tubing Selection aid
Resistance
Hydrolysis
Chemicals
Standard O.D. tubing PAN PAN-R PAN-V0 – PFAN PEN – PLN PUN PUN-DUO PUN-E PUN-CM PUN-H PUN-H-DUO PUN-V0 PUN-V0-B
– – –
– – –
+ + + ++ +++ ++ + + + + ++ ++ ++ ++
+ + + ++ ++ ++ – – + – + + + +
16 16 17 17 18 18 19 20 21 21 22 22 23 24
Standard I.D. tubing PL PL-9/13 – PP PU PU-9/13 PU-DUO PCN – P – PX –
– – – – –
– – – –
++ + + + + + – – –
++ – + – – – – – –
25 25 25 26 26 26 27 27 27
Halogen-free
German Technical Control Board (TÜV) tested
Page
Suitable for chain link trunking
Type
+++ ++ + –
Very well suited Well suited Limited suitability (upon request) Unsuitable
2006/09 – Festo AG & Co. KG
13
2.1
Plastic tubing Selection aid
Fire protection classification to UL 94
Antistatic
Material
Food industry approval
Type
Spiral tubing PUN-S Polyurethane PUN-S-DUO Polyurethane
– –
– –
– –
Spiral tubing, pre-assembled PUN-SG Polyurethane PPS Polyamide
– –
– –
– –
1) 2)
14
fibre-reinforced blue and black version
Festo AG & Co. KG – 2006/09
2.1
Plastic tubing Selection aid
Resistance Suitable for chain link trunking
German Technical Control Board (TÜV) tested
Hydrolysis
Chemicals
Page
Halogen-free
Type
+ +
– –
28 29
Spiral tubing, pre-assembled PUN-SG – PPS –
– –
++ +
+ +
29 30
Spiral tubing PUN-S PUN-S-DUO
+++ ++ + –
Very well suited Well suited Limited suitability (upon request) Unsuitable
2006/09 – Festo AG & Co. KG
15
2.1.1 Plastic tubing with standard O.D.
PAN Type
D1
di
Tubing colour
Part No.
PAN
4
2.9
6
4
8
5.9
10
7
12
8.4
16
12
natural silver natural silver natural silver natural silver natural silver natural silver
546284 152697 546285 152699 546286 152700 546287 152701 546288 152702 546289 152703
Type
D1
di
Tubing colour
Part No.
PAN-RR PAN
4 6 8 10 12 16
2,5 3,8 5 6,2 7,6 10
silver silver silver silver silver silver
541674 541675 541676 541677 541678 541679
PAN-R
16
Festo AG & Co. KG – 2006/09
2.1.1 Plastic tubing with standard O.D.
PAN-V0 flame-retardant Type D1
di
Tubing colour
Part No.
6
4
8
6
10
7.5
12
9
black blue green red white yellow brown black blue green red white yellow brown black blue green red white yellow brown black blue green red white yellow brown
160550 525466 525470 525474 525478 525482 525486 160551 525467 525471 525475 525479 525483 525487 160552 525468 525472 525476 525480 525484 525488 160553 525469 525473 525477 525481 525485 525489
Type
D1
di
Tubing colour
Part No.
PFAN
4 6 8 10 12
2.9 4 5.9 7 8.4
natural
197061 197062 197063 197064 197065
PAN-V0 PAN V0
PFAN
2006/09 – Festo AG & Co. KG
17
2.1.1 Plastic tubing with standard O.D.
PEN Type
D1
di
Tubing colour
Part No.
PEN
4
2,7
6
4
8
5,7
10
7
12
8,4
16
10,8
natural black natural black natural black natural black natural black natural black
543246 543240 543247 543241 543248 543242 543249 543243 543250 543244 543251 543245
Type
D1
di
Tubing colour
Part No.
PLN
4
2.9
6
4
8
5.9
10
7
12
8.4
16
12
natural black natural black natural black natural black natural black natural black
193403 195280 193404 195281 193405 195282 193406 195283 193407 195284 539064 539065
PLN
18
Festo AG & Co. KG – 2006/09
2.1.1 Plastic tubing with standard O.D.
PUN Type
D1
di
Tubing colour
Part No.
PUN
3
2.1
4
2.6
6
4.0
8
5.7
10
7
silver blue black yellow green red silver blue black yellow green red silver blue black yellow green red silver blue black yellow green red silver blue black yellow green red
152583 159660 159661 178416 178423 178409 152584 159662 159663 178417 178424 178410 152586 159664 159665 178418 178425 178411 152587 159666 159667 178419 178426 178412 152588 159668 159669 178420 178427 178413
2006/09 – Festo AG & Co. KG
19
2.1.1 Plastic tubing with standard O.D.
PUN Type
D1
di
Tubing colour
Part No.
PUN
12
8
16
11
silver blue black yellow green red silver blue black yellow green red
152589 159670 159671 178421 178428 178414 152590 159672 159673 178422 178429 178415
Type
D1
di
Tubing colour
Part No.
PUN-DUO PUN DUO
4 6
2.8 2.6 4
8
5.7
10
7
silver blue/black silver blue/black silver blue/black silver blue/black
152822 159674 152823 159675 152824 159676 152825 159677
PUN-DUO
20
Festo AG & Co. KG – 2006/09
2.1.1 Plastic tubing with standard O.D.
PUN-E Reel 200 … 500 m Type D1 PUN-EE PUN
PUN-CM antistatic Type PUN-CM PUN CM
di
Tubing colour
Part No.
4
2.9
6
4.4
8
6
10
7.5
12
8.8
silver blue black silver blue black silver blue black silver blue black silver blue black
534170 534171 538460 534172 534173 538461 534174 534175 538462 534176 534177 538463 534178 534179 538464
D1
di
Tubing colour
Part No.
4 6 8 10 12
2.5 4 5 6.5 8
black
188882 188883 130816 130817 130818
2006/09 – Festo AG & Co. KG
21
2.1.1 Plastic tubing with standard O.D.
PUN-H Type
D1
di
Tubing colour
Part No.
PUN-H PUN H
3
2.1
4
2.6
6
4
8
5.7
10
7
12
8
16
11
natural blue black natural blue black natural blue black natural blue black natural blue black natural blue black natural blue black
197375 197382 197389 197376 197383 197390 197377 197384 197391 197378 197385 197392 197379 197386 197393 197380 197387 197394 197381 197388 197395
Type
D1
di
Tubing colour
Part No.
PUN-H-DUO PUN H DUO
4 6 8 10
2.6 4 5.7 7
blue/black
197396 197397 197398 197399
PUN-H-DUO
22
Festo AG & Co. KG – 2006/09
2.1.1 Plastic tubing with standard O.D.
PUN-V0 flame-retardant Type D1 PUN-V0 PUN V0
di
Tubing colour
Part No.
6
4
8
5.7
10
7
12
8
black blue green red white yellow brown black blue green red white yellow brown black blue green red white yellow brown black blue green red white yellow brown
525438 525442 525446 525450 525454 525458 525462 525439 525443 525447 525451 525455 525459 525463 525440 525444 525448 525452 525456 525460 525464 525441 525445 525449 525453 525457 525461 525465
2006/09 – Festo AG & Co. KG
23
2.1.1 Plastic tubing with standard O.D.
PUN-V0-B flame-retardant Type D1 PUN-V0-B PUN V0 B
24
di
Tubing colour
Part No.
6
2
8
4
10
6
12
8
black blue green red white yellow brown black blue green red white yellow brown black blue green red white yellow brown black blue green red white yellow brown
542934 542938 542942 542946 542950 542954 542958 542935 542939 542943 542947 542951 542955 542959 542936 542940 542944 542948 542952 542956 542960 542937 542941 542945 542949 542953 542957 542961
Festo AG & Co. KG – 2006/09
2.1.2 Plastic tubing with standard I.D.
PL Type
D1
di
Tubing colour
Part No.
PL
4.3
3
6.2
4
8.4
6
natural blue black natural blue black natural blue black
3856 3453 4640 2236 3861 4641 2237 3862 4642
D1
di
Tubing colour
Part No.
11.6 17.6
9 13
blue
2238 4103
Type
D1
di
Tubing colour
Part No.
PP
4.3 6 8.2
3 4 6
natural
4572 4231 4191
PL with fabric Type PL
PP
2006/09 – Festo AG & Co. KG
25
2.1.2 Plastic tubing with standard I.D.
PU Type
D1
di
Tubing colour
Part No.
PU
3.2
2.2
4.3
2.9
6.1
3.9
8.3
5.9
11
8
blue black blue black blue black blue black blue black
13365 13366 5732 5731 6204 5733 9159 6731 8976 11255
9 13
black
12134 12133
Fibre-reinforced 11.6 PU 17.6
PU-DUO Type
D1
di
Tubing colour
Part No.
PU-DUO PU DUO
3.2 4.3 6.1 8.3 11
2.2 2.9 3.9 5.9 8
blue/black
19581 11958 11959 11960 13295
26
Festo AG & Co. KG – 2006/09
2.1.2 Plastic tubing with standard I.D.
PCN for use with condensate drains on D series service units Type D1 di Tubing colour PCN
6.5
4
P Tubing for barbed hose fitting N Type D1 di P
13 16 23 31
6 9 13 19
7134
Tubing colour
Part No.
blue
2231 2232 2234 2235
black
PX Metal braided hose for quick connector CK Type D1 di Tubing colour PX
7 9 12
2006/09 – Festo AG & Co. KG
4 6 9
Part No.
natural
silver
Part No. 4093 4094 4095
27
2.1.3 Spiral plastic tubing
PUN-S Type
D1
di
Working length [m]
Tubing colour
Part No.
PUN-SS PUN
4
2.6
0.5
blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black
197587 197602 197588 197603 197589 197604 197590 197605 197591 197606 197592 197607 197593 197608 197594 197609 197595 197610 197596 197611 197597 197612 197598 197613 197599 197614 197600 197615 197601 197616
1 1.5 6
4
1 2 6
8
5.7
1 2 6
10
7
1 2 6
12
8
1 2 6
28
Festo AG & Co. KG – 2006/09
2.1.3 Spiral plastic tubing
PUN-S-DUO Type
D1
di
Working length [m]
Tubing colour
Part No.
PUN-S-DUO PUN S DUO
4
2.6
blue/black
6
4
8
5.7
10
7
12
8
0.5 1 1.5 1 2 6 1 2 6 1 2 6 1 2 6
197617 197618 197619 197620 197621 197622 197623 197624 197625 197626 197627 197628 197629 197630 197631
Working length [m]
Tubing colour
Part No.
2.4 4.8 6 4.8 6
blue
533463 533464 533465 533466 533467
PUN-SG with 2 threaded fittings G¼ and Gy Type D1 di
PUN-SG PUN SG
9.5
6.4
11.7
7.9
2006/09 – Festo AG & Co. KG
29
2.1.3 Spiral plastic tubing
PPS with 2 threaded fittings G¼ Type D1 di
PPS
6.35
4.75
7.95
6.35
Free of copper, PTFE and silicone PPS 6.35 4.75 7.95
30
6.35
Working length [m]
Tubing colour
Part No.
7.5 15 7.5 15
blue
19798 19799 19796 19797
7.5 15 7.5 15
blue
165871 165870 165873 165872
Festo AG & Co. KG – 2006/09
2
Tubing/pipes
2.2
Pipes Selection aid
32
Pipes Ideally suited for supplying compressed air within machines and also for small compressed air networks within buildings: compressed air piping PQ. Available in both aluminium and polyamide designs, the PQ range is the perfect complement for the push-fit system CQ. And regardless of whether plastic or aluminium – both designs ensure optimum flow conditions thanks to their smooth inside walls.
2006/09 – Festo AG & Co. KG
Further information www.festo.com/catalog
31
2.2
Pipes Selection aid
Design
Type
Page
Polyamide pipe PQ-PA
33
Aluminium pipe PQ-AL
33
Pipe clamp PQ-RK
34
ZR
34
Pipe cutter
32
Festo AG & Co. KG – 2006/09
2.2.1 PQ, compressed air piping
Polyamide pipe
Type
Outside ∅
Part No.
PQ-PA PQ PA
12 15 18 22 28
177728 177729 177730 177731 194594
Operating medium: Operating pressure: Ambient temperature:
Compressed air, vacuum and liquids –0.95 … 7 bar –25 … 75 °C
Aluminium pipe
Type
Outside ∅
Part No.
PQ-AL PQ AL
12 15 18 22 28
177732 177733 177734 177735 194593
Operating medium: Operating pressure: Ambient temperature:
Compressed air, vacuum and liquids –0.95 … 7 bar –30 … 75 °C
2006/09 – Festo AG & Co. KG
33
2.2.1 PQ, compressed air piping
Pipe clamp
Type
Outside ∅
D1
Part No.
PQ-RK PQ RK
12 15 18 22 28
12 15 18 22 28
177740 177741 177742 177743 194591
Pipe cutter
Type ZR
34
Part No. Pipe cutter
194592
Festo AG & Co. KG – 2006/09
3
Fittings
3.1
For standard O.D. tubing Push-in fittings QS, Quick Star Selection aid 36
Quick Star: The synonym for unlimited tubing connectors Quick Star is not just a fitting, but the name for a whole range of products. In fact the name says it all: it is the perfect synthesis of continuous and meaningful enhancement. Our designers are constantly working to develop the range for new applications. The latest examples of this are the enhancements to the all-metal fittings QS-F and the stainless steel fittings CRQS as well as the introduction of the new price-optimised fitting series QS-B. The Quick Star range of fittings is divided into five different series:
QSM/QS: Standard series with a wide range of variants for standard applications QSM-B/QS-B: Standard series with core functions for simple applications QS-V0: Welding spatter resistant series for applications involving flying sparks QS-F: Highly versatile all-metal series CRQS: Extremely sturdy stainless steel series Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
35
3.1
Quick Star push-in fittings QS Selection aid
Design
Type
Straight design QSM QS QSM-B QS-B QS-F CRQS QS-V0 QSM-…-I QS-…-I QSM-B-…-I QS-B-…-I QS-F-…-I QSMF QSF QSF-F QSMP
QSM QS
36
Page 40 46 62 63 72 78 68 40 47 62 63 72 41 47 73 41
QS-F-…-H
73
QSSF-…-F
73
QSM QS QS-F QS-V0 QSMS QSS QSS…-F QSS-F CRQSS QSSF
41 48 74 68 41 48 48 75 78 48
Mini Standard
Design
Type
Straight design QSMC QSC
Page 41 49
QSM-…H QS-…H QS-F-…H QSH QSH-F QSMC-…H QSC-…H QSC-F-…H
41 49 74 49 74 41 49 74
QSML QSL QSML-B QSL-B QSL-F CRQSL QSL-V0 QSMLL QSLL QSLL-B QSMLV-…I
42 50 62 64 75 79 69 42 51 64 43
QSMLLV-…I
43
QSLF
51
QSLV-…I
52
QSLV
52
L-shape
QS-V0 QS-F CRQS
Resistant to welding spatter All-metal Stainless steel
Festo AG & Co. KG – 2006/09
3.1
Quick Star push-in fittings QS Selection aid
Design
Type
Page
L-shape QSML QSL QSL-B QSL-F QSL-V0 QSML-…H QSL-…H QSL-…HL
43 53 64 75 69 43 53 53
Design
Type
Angled design QSW
Page 56
QSW-HL
56
QSMX
45
QSX
57
QSMY
45
QSY QSY-B QSY-F CRQSY QSY-…H
57 66 76 80 58
QSYL
59
QSYLV
59
QSYTF
60
X-shape
T-shape QSMT QST QSMT-B QST-B QST-F CRQST QSMTL QSTL-B
44 54 62 65 76 79 44 65
QSMT
45
QST-F QSTF
76 55
QSTL
56
Y-shape
Releasing tool QSO
QSM QS
Mini Standard
2006/09 – Festo AG & Co. KG
QS-V0 QS-F CRQS
70
Resistant to welding spatter All-metal Stainless steel
37
3.1
Quick Star push-in fittings QS Selection aid
Function fittings Push-in self-sealing fittings Design Type Page Straight design QSK
84
QSK
84
QSSK
Multiple distributors Design
Type
Page
QSLV2
81
QSLV3
81
QSLV4
82
QSLV6
82
QSQ
83
QST3
83
L-shape
84
L-shape QSKL
Push-in rotary fittings Design Type Straight design QSR
85
Page 86 T-shape
L-shape QSRL
QSM QS
38
Mini Standard
86
QS-V0 QS-F CRQS
Resistant to welding spatter All-metal Stainless steel
Festo AG & Co. KG – 2006/09
3.1
For standard O.D. tubing
3.1.1 QSM, Quick Star, mini and QS, Quick Star, standard
Individual solutions thanks to a wide range of variants An unbeatable range of variants: the proven QS push-in fittings from Festo. Over 1,000 variants to suit the needs of your applications. In combination with the plastic tubing PUN the optimum choice for maximum flexibility in standard applications.
From A to Z, always the fitting of your choice: over 1,000 types Quick installation: simply plug and work Simple uncoupling: just press down the blue release ring to disconnect tubing Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
39
3.1.1 QSM, Quick Star, mini
Push-in fitting Male thread with external hex
Push-in fitting Male thread with internal hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSM
M3
3 4 3 4 6
153301 153303 153302 153304 153306
QSM-…-I QSM …I
M3
3 4 3 4 6 4 6
153312 153314 153313 153315 153317 153319 153321
D2
Part No.
M5
M5
M7
Type
D1
D2
Part No.
Type
D1
QSM
Rx
4 6
153305 153307
QSM-…-I QSM …I
Rx 4 6
153316 153318
Type
D1
D2
Part No.
Type
D1
Part No.
QSM
Gx
4 6
186264 186265
QSM-…-I QSM …I
Gx 4 6
D2
186266 186267
Tubing, with standard O.D. 16
40
Festo AG & Co. KG – 2006/09
3.1.1 QSM, Quick Star, mini
Push-in fitting Female thread with external hex
Push-in bulkhead connector
Type
D1
D2
Part No.
QSMF
M3
3 4 3 4
153308 153310 153309 153311
M5
Push-in fitting Male thread with internal hex
Type
D1
D2 Part No.
QSMP
M6x0.75 4 M8x0.75 6
153320 153322
Push-in connector
Type
D1
D2
Part No.
QSM
3 4 6
3 4 6
153323 153324 153325
Reducing 4 QSM 6
3 4
153326 153327
Type
D1
Part No.
QSMS
3 4 6
153375 153376 153377
Type
D1
Part No.
QSMC
3
153381
Push-in cap
Push-in connector with push-in sleeve
Type
D1
D2
Part No.
QSM-…H QSM …H
4 6
3 4
153328 153329
Blanking plug
Type
D1
Part No.
QSMC-…H
3
153382
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
41
3.1.1 QSM, Quick Star, mini
Push-in L-fitting 360° rotatable Male thread with external hex
Push-in long L-fitting 360° rotatable Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSML
M3
3 4 3 4 6 4 6
153330 153332 153331 153333 153335 186352 186353
QSMLL
M3
3 4 3 4 6 4 6
153337 153338 130838 153339 153341 186354 186355
M5
M7
M5
M7
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSML
Rx
4 6
153334 153336
QSMLL
Rx
4 6
153340 153342
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSML
Gx
4 6
186268 186269
QSMLL
Gx
4 6
186270 186271
Tubing, with standard O.D. 16
42
Festo AG & Co. KG – 2006/09
3.1.1 QSM, Quick Star, mini
Push-in L-fitting 360° rotatable with internal hex
Push-in L-connector
Type
D1 D2 Part No.
QSMLV-…-I QSMLV …I
M5 3 4 M7 4 6
Type
D1
Part No.
QSML
3 4 6
153343 153344 153345
130830 130831 130832 130833
Push-in L-connector with push-in sleeve Push-in long L-fitting 360° rotatable with internal hex
Type
D1 D2 Part No.
QSMLLV-…-I QSMLLV …I
M5 3 4 M7 4 6
130834 130835 130836 130837
Type
D1
D2
Part No.
QSML-…H QSML …H
3 4 6
3 4 6
153346 153347 153348
4 6
3 4
153349 153350
Reducing QSML-…H QSML …H
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
43
3.1.1 QSM, Quick Star, mini
Push-in T-fitting 360° rotatable Male thread with external hex
Push-in T-fitting 360° rotatable Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSMT
M3
153351 153353 153352 153354 153356
QSMTL
M3
M5
3 4 3 4 6
M5
3 4 3 4 6
153358 153360 153359 153361 153363
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSMT
Rx
4 6
153355 153357
QSMTL
Rx
4 6
153362 153364
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSMT
Gx
4 6
186272 186273
QSMTL
Gx
4 6
186274 186275
Tubing, with standard O.D. 16
44
Festo AG & Co. KG – 2006/09
3.1.1 QSM, Quick Star, mini
Push-in T-connector
Push-in Y-connector
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSMT
3 4 6
3 4 6
153365 153366 153367
QSMY
3 4 6
3 4 6
153370 153371 153372
Reducing 4 QSMT 6
3 4
153368 153369
Reducing 4 QSMY 6
3 4
153373 153374
Push-in X-connector
Type
D1
Part No.
QSMX
3 4 6
153378 153379 153380
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
45
3.1.1 QS, Quick Star, standard
Push-in fitting Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QS
Rx
4 6 8 10 4 6 8 10 12 6 8 10 12 16 10 12 16
153001 153002 153004 190643 190644 153003 153005 153007 164980 190645 153006 153008 153009 164957 190646 153010 153011
QS
Gx
4 6 8 6 8 10 12 8 10 12 16 12 16
186095 186096 186098 186097 186099 186101 186350 186100 186102 186103 186347 186104 186105
R¼
Ry
R½
G¼
Gy
G½
Tubing, with standard O.D. 16
46
Festo AG & Co. KG – 2006/09
3.1.1 QS, Quick Star, standard
Push-in fitting Male thread with internal hex
Push-in fitting Female thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QS-…-I QS …I
Rx
4 6 8 10 6 8 10 12 8 10 12 10 12
153012 153013 153015 190647 153014 153016 153018 190649 153017 153019 153020 190648 153021
QSF
Gx
4 6 8 4 6 8 10 12 6 8 10 12 12 16
153022 153023 153025 190650 153024 153026 153028 190651 190652 153027 153029 153030 190653 190654
R¼
Ry
R½
Type
D1
D2
Part No.
QS-…-I QS …I
Gx
4 6 8 6 8 10 8 10 12 12
186106 186107 186109 186108 186110 186112 186111 186113 186114 186115
G¼
Gy
G½
G¼
Gy
G½
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
47
3.1.1 QS, Quick Star, standard
Push-in connector
Push-in bulkhead connector with fixed collar
Type
D1
D2
Part No.
Type
D1
Part No.
QS
4 6 8 10 12 16
4 6 8 10 12 16
153031 153032 153033 153034 153035 153036
QSS-…-F QSS …F
4 6 8 10 12
193950 193951 130642 130643 130644
4 4 6 6 8 8 10
153037 130606 153038 130607 153039 130608 153040
Reducing 6 QS 8 10 12
Push-in bulkhead connector
Push-in bulkhead fitting with female thread
Type
D1
D2
Part No.
QSSF
Gx
4 6 8 4 6 8 10 6 8 10 12 12 16
153162 153163 153165 190655 153164 153166 153168 190656 153167 153169 153170 153171 190657
G¼
Gy Type
D1
Part No.
QSS
4 6 8 10 12
153157 153158 153159 153160 153161
G½
Tubing, with standard O.D. 16
48
Festo AG & Co. KG – 2006/09
3.1.1 QS, Quick Star, standard
Push-in cap
Push-in sleeve Reducing
Type
D1
Part No.
Type
D1
D2
Part No.
QSC
4 6 8 10 12
153262 153263 153264 153265 153266
QSH
6 8
4 4 6 6 8 8 10 12
153257 130625 153258 130626 153259 130627 153260 153261
10 12 16
Push-in connector with push-in sleeve
Blanking plug Type
D1
D2
Part No.
QS-…H QS …H
4
6 8 8 10 10 12 12
153041 130622 153042 130623 153043 130624 153044
6 8 10
Type
D1
Part No.
QSC-…H QSC …H
4 6 8 10 12 16
153267 153268 153269 153270 153271 153272
Push-in sleeve
Type
D1
Part No.
QSH
4 6 8 10 12 16
153251 153252 153253 153254 153255 153256
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
49
3.1.1 QS, Quick Star, standard
Push-in L-fitting 360° rotatable Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSL
Rx
4 6 8 10 4 6 8 10 12 6 8 10 12 16 10 12 16
153045 153046 153048 190658 190659 153047 153049 153051 164981 190660 153050 153052 153053 164958 190661 153054 153055
QSL
Gx
4 6 8 6 8 10 12 8 10 12 16 12 16
186116 186117 186119 186118 186120 186122 186351 186121 186123 186124 186348 186125 186126
R¼
Ry
R½
G¼
Gy
G½
Tubing, with standard O.D. 16
50
Festo AG & Co. KG – 2006/09
3.1.1 QS, Quick Star, standard
Push-in long L-fitting 360° rotatable Male thread with external hex
Push-in L-fitting Female thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSLL
Rx
4 6 8 4 6 8 10 6 8 10 12 10 12
153076 153077 153079 190662 153078 153080 153082 190663 153081 153083 153084 190664 153085
QSLF
Gx
4 6 8 6 8 10 8 10
153273 153274 153276 153275 153277 153279 153278 153280
R¼
Ry
R½
Type
D1
D2
Part No.
QSLL
Gx
4 6 8 6 8 10 8 10 12 12 16
186127 186128 186130 186129 186131 186133 186132 186134 186135 186136 190665
G¼
Gy
G½
G¼
Gy
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
51
3.1.1 QS, Quick Star, standard
Push-in L-fitting 360° rotatable Male thread with internal hex
Push-in L-fitting 360° rotatable Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSLV-…-I QSLV …I
Rx 6 8 R¼ 6 8 10 Ry 8 10 12 R½ 12
153097 153099 153098 153100 153102 153101 153103 153104 153105
QSLV
M5
6
190666
Type
D1
D2
Part No.
QSLV
Rx
4 6 8 6 8 10 8 10 12 12 16
153086 153087 153089 153088 153090 153092 153091 153093 153094 153095 153096
R¼
Type
D1
D2
Part No.
QSLV-…-I QSLV …I
Gx 6 8 G¼ 6 8 10 Gy 8 10 12 G½ 12
186148 186150 186149 186151 186153 186152 186154 186155 186156
Ry
R½
Tubing, with standard O.D. 16
52
Festo AG & Co. KG – 2006/09
3.1.1 QS, Quick Star, standard
Push-in L-fitting 360° rotatable Male thread with external hex
Push-in L-connector with push-in sleeve
Type
D1
D2
Part No.
QSLV
Gx
4 6 8 6 8 10 8 10 12 12 16
186137 186138 186140 186139 186141 186143 186142 186144 186145 186146 186147
G¼
Gy
G½
Type
D1
D2
Part No.
QSL-…H QSL …H
4 6 8 10 12
4 6 8 10 12
153056 153057 153058 153059 153060
6 8 10 12
4 6 8 10
153061 153062 153063 153064
Reducing QSL-…H QSL …H
Push-in L-connector with long push-in sleeve Push-in L-connector
Type
D1
Part No.
QSL
4 6 8 10 12 16
153070 153071 153072 153073 153074 153075
Type
D1
D2
Part No.
QSL-…HL QSL …HL
4 6 8 10 12
4 6 8 10 12
153065 153066 153067 153068 153069
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
53
3.1.1 QS, Quick Star, standard
Push-in T-fitting 360° rotatable Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QST
Rx
4 6 8 10 4 6 8 10 12 6 8 10 12 16 10 12 16
153106 153107 153109 190667 190668 153108 153110 153112 190669 190670 153111 153113 153114 164959 190672 153115 153116
QST
Gx
4 6 8 6 8 10 8 10 12 16 12 16
186157 186158 186160 186159 186161 186163 186162 186164 186165 186349 186166 186167
R¼
Ry
R½
G¼
Gy
G½
Tubing, with standard O.D. 16
54
Festo AG & Co. KG – 2006/09
3.1.1 QS, Quick Star, standard
Push-in T-connector
Push-in T-fitting 360° rotatable with male and female thread
Type
D1
D2
Part No.
QST
4 6 8 10 12 16
4 6 8 10 12 16
153128 153129 153130 153131 153132 153133
4 4 6 6 8 8 10 12
153134 130613 153135 130614 153136 130615 153137 130616
Reducing 6 QST 8 10 12 16
Type
D1
D2
Part No.
QSTF
Rx
R½
4 6 8 6 8 10 8 10 12 12
153182 153183 153185 153184 153186 153188 153187 153189 153190 153191
Type
D1
D2
Part No.
QSTF
Gx
4 6 8 6 8 10 8 10 12 12
186199 186200 186202 186201 186203 186205 186204 186206 186207 186208
R¼
Ry
G¼
Gy
G½
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
55
3.1.1 QS, Quick Star, standard
Push-in T-fitting 360° rotatable Male thread with external hex
Push-in angled fitting 360° rotatable Male thread
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSTL
Rx
4 6 8 6 8 10 8 10 12 12 16
153117 153118 153120 153119 153121 153123 153122 153124 153125 153126 153127
QSW
Rx
4 6 8 6 8 10 8 10 12 16
130596 130597 130598 130599 130600 130601 130602 130603 130604 130605
R¼
Ry
R½
R¼
Ry R½
Push-in angled connector with push-in sleeve Type
D1
D2
Part No.
QSTL
Gx
4 6 8 6 8 10 8 10 12 12 16
186168 186169 186171 186170 186172 186174 186173 186175 186176 186177 186178
G¼
Gy
G½
Type
D1
D2
Part No.
QSW-…HL QSW …HL
4 6 8 10 12
4 6 8 10 12
130617 130618 130619 130620 130621
Tubing, with standard O.D. 16
56
Festo AG & Co. KG – 2006/09
3.1.1 QS, Quick Star, standard
Push-in X-connector
Push-in Y-fitting 360° rotatable Male thread with external hex
Type
D1
Part No.
Type
D1
D2
Part No.
QSX
8 10 12
153285 153286 153287
QSY
Gx
4 6 8 6 8 10 8 10 12 12
186179 186180 186182 186181 186183 186185 186184 186186 186187 186188
G¼ Push-in Y-fitting 360° rotatable Male thread with external hex
Type
Gy
G½
D1
D2
Part No.
QSY
M5
4 6
190673 190674
Type
D1
D2
Part No.
QSY
Rx
4 6 8 4 6 8 10 8 10 12 12
153138 153139 153141 190675 153140 153142 153144 153143 153145 153146 153147
R¼
Ry
R½
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
57
3.1.1 QS, Quick Star, standard
Push-in Y-connector
Push-in Y-connector with push-in sleeve
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSY
4 6 8 10 12 16
4 6 8 10 12 16
153148 153149 153150 153151 153152 130609
QSY-…H QSY …H
4 6 8 10 12
4 6 8 10 12
130628 130629 130630 130631 130632
Reducing QSY-…H QSY …H 6 8 10 12
4 6 8 10
130633 130634 130635 130636
Reducing 6 QSY 8 10 12 16
4 4 6 6 8 8 10 12
153153 130610 153154 130611 153155 130612 153156 190708
Tubing, with standard O.D. 16
58
Festo AG & Co. KG – 2006/09
3.1.1 QS, Quick Star, standard
Push-in Y-fitting 360° rotatable Male thread with external hex
Push-in Y-fitting 360° rotatable Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSYL
Rx
4 6 8 6 8 10 8 10 12 12
153172 153173 153175 153174 153176 153178 153177 153179 153180 153181
QSYLV
Rx R¼ Ry R½
6 8 10 12
153192 153193 153194 153195
Type
D1
D2
Part No.
QSYLV
Gx G¼ Gy G½
6 8 10 12
186209 186210 186211 186212
R¼
Ry
R½
Type
D1
D2
Part No.
QSYL
Gx
4 6 8 6 8 10 8 10 12 12
186189 186190 186192 186191 186193 186195 186194 186196 186197 186198
G¼
Gy
G½
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
59
3.1.1 QS, Quick Star, standard
Push-in Y-fitting Male and female thread with external hex
Type
D1
D2
Part No.
QSYTF
Rx R¼ Ry R½
6 8 10 12
153196 153197 153198 153199
Type
D1
D2
Part No.
QSYTF
Gx G¼ Gy G½
6 8 10 12
186213 186214 186215 186216
Tubing, with standard O.D. 16
60
Festo AG & Co. KG – 2006/09
3.1
For standard O.D. tubing
3.1.2 QSM-B, Quick Star, mini and QS-B, Quick Star, standard Core functionality
Always reliably connected in standard applications The standard combination with an attractive price/performance ratio. Of course the push-in fitting QS-B also offers the usual Festo quality. Vacuum-compatible, halogen-free and always reliably connected in standard applications. This is ensured by the nickel plated brass design as well as the stainless steel retaining claw of the proven quick connection principle. The temperature resistance of 0 to 60 °C (with QS standard –10 to 80 °C), the permissible operating pressure of –0.95 to 10 bar (QS standard: –0.95 to 14 bar) and the product range of the QS-B with the 116 most popular types are designed for the core functionality. Ideal for basic pneumatic applications in combination with plastic tubing PUN-E.
2006/09 – Festo AG & Co. KG
116 types of QS-B fitting Available in mini and standard sizes Metric and R thread only Quick installation: simply plug and work Simple uncoupling: just press down the blue release ring to disconnect tubing Further information www.festo.com/catalog
61
3.1.2 QSM-B, Quick Star, mini Core functionality
Push-in L-fitting 360° rotatable Male thread with external hex
Push-in fitting Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSM-B QSM B
M3 M5
4 4 6
130894 130895 130896
QSML-B QSML B
M3 M5
4 4 6
130899 130900 130901
Push-in T-fitting 360° rotatable Male thread with external hex
Push-in fitting Male thread with internal hex
Type
D1
QSM-B-…-I QSM B…I
M3 4 M5 4 6 M7 4 6
D2
Part No.
Type
D1
D2
Part No.
130909 130910 130911 130912 130913
QSMT-B QSMT B
M3 M5
4 4 6
130904 130905 130906
Tubing, with standard O.D. 16
62
Festo AG & Co. KG – 2006/09
3.1.2 QS-B, Quick Star, standard Core functionality
Push-in fitting Male thread with external hex
Push-in connector
Type
D1
D2
Part No.
QS-B QS B
Rx 4 6 8 R¼ 4 6 8 Ry 6 8 10 R½ 10 12
130914 130915 130916 130917 130918 130919 130920 130921 130922 130924 130925
Type
D1
D2
Part No.
QS-B QS B
4 6 8 10 12
4 6 8 10 12
130964 130965 130966 130967 130968
Reducing 6 QS-B QS B 8 10 12
4 6 8 10
130969 130970 130971 130972
Push-in fitting Male thread with internal hex
Type
D1
D2
Part No.
QS-B-…-I QS B…I
Rx 4 6 8 R¼ 6 8 Ry 8 10 R½ 10 12
130990 130991 130992 130994 130995 130997 130998 132000 132001
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
63
3.1.2 QS-B, Quick Star, standard Core functionality
Push-in L-fitting 360° rotatable Male thread with external hex
Push-in long L-fitting 360° rotatable Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSL-B QSL B
Rx
4 6 8 4 6 8 6 8 10 10 12
130926 130927 130928 130929 130930 130931 130932 130933 130934 130936 130937
QSLL-B QSLL B
Rx
4 6 8 6 8 6 8 10 10 12
132002 132003 132004 132006 132007 132008 132009 132010 132012 132013
R¼
Ry
R½
R¼ Ry
R½
Push-in L-connector
Type
D1
Part No.
QSL-B QSL B
4 6 8 10 12
130950 130951 130952 130953 130954
Tubing, with standard O.D. 16
64
Festo AG & Co. KG – 2006/09
3.1.2 QS-B, Quick Star, standard Core functionality
Push-in T-fitting 360° rotatable Male thread with external hex
Push-in T-fitting 360° rotatable Male thread with internal hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QST-B QST B
Rx
4 6 8 4 6 8 6 8 10 10 12
130938 130939 130940 130941 130942 130943 130944 130945 130946 130948 130949
QSTL-B QSTL B
Rx
4 6 8 4 6 8 6 8 10 10 12
130978 130979 130980 130981 130982 130983 130984 130985 130986 130988 130989
R¼
Ry
R½
R¼
Ry
R½
Push-in T-connector
Type
D1
D2
Part No.
QST-B QST B
4 6 8 10 12
4 6 8 10 12
130973 130974 130975 130976 130977
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
65
3.1.2 QS-B, Quick Star, standard Core functionality
Push-in Y-fitting 360° rotatable Male thread with external hex
Push-in Y-connector
Type
D1
D2
Part No.
QSY-B QSY B
Rx
4 6 8 4 6 8 6 8 10 10 12
132014 132015 132016 132017 132018 132019 132020 132021 132022 132024 132025
R¼
Ry
R½
Type
D1
D2
Part No.
QSY-B QSY B
4 6 8 10 12
4 6 8 10 12
130955 130956 130957 130958 130959
Reducing 6 QSY-B QSY B 8 10 12
4 6 8 10
130960 130961 130962 130963
Tubing, with standard O.D. 16
66
Festo AG & Co. KG – 2006/09
3.1
For standard O.D. tubing
3.1.3 QS-V0, Quick Star Resistant to welding spatter
Faultless operation in applications involving welding spatter No chance for welding spatter: the push-in fitting QS-V0 specially developed for the welding spatter-resistant double-sheathed tubing PAN-V0 is designed to also hold the external tubing. This rules out the possibility of a gap forming between the tubing and fitting where welding spatter could gain entry.
For environments with flying sparks For increased requirements for fire protection, for example in automobile production Flame-retardant to UL 94 V0 Further information www.festo.com/catalog
The materials used for the push-in fitting QS-V0 comply with the most stringent requirements category V0 according to UL 94 and therefore guarantee optimum protection in areas where there is a risk of fire.
2006/09 – Festo AG & Co. KG
67
3.1.3 QS-V0, Quick Star Resistant to welding spatter
Push-in fitting Male thread with external hex
Push-in connector
Type
D1
D2
Part No.
QS-V0 QS V0
Rx
6 8 6 8 10 12 8 10 12 10 12
160500 160501 160502 160503 160504 160505 160506 160507 160508 160509 160510
R¼
Ry
R½
Type
D1
D2
Part No.
QS-V0 QS V0
Gx
6 8 6 8 10 12 8 10 12 10 12
186314 186315 186316 186317 186318 186319 186320 186321 186322 186323 186324
G¼
Gy
G½
Type
D1
Part No.
QS-V0 QS V0
6 8 10 12
160546 160547 160548 160549
Tubing, with standard O.D. 16
68
Festo AG & Co. KG – 2006/09
3.1.3 QS-V0, Quick Star Resistant to welding spatter
Push-in L-fitting Male thread with external hex
Push-in L-connector
Type
D1
D2
Part No.
QSL-V0 QSL V0
Rx
6 8 6 8 10 12 8 10 12 10 12
160511 160512 160513 160514 160515 160516 160517 160518 160519 160520 160521
R¼
Ry
R½
Type
D1
D2
Part No.
QSL-V0 QSL V0
Gx
6 8 6 8 10 12 8 10 12 10 12
186325 186326 186327 186328 186329 186330 186331 186332 186333 186334 186335
G¼
Gy
G½
Type
D1
Part No.
QSL-V0 QSL V0
6 8 10 12
160540 160541 160542 160543
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
69
3.1.3 QS-V0, Quick Star Resistant to welding spatter
Push-in T-fitting Male thread with external hex
Push-in T-connector
Type
D1
D2
Part No.
QST-V0 QST V0
Rx
6 8 6 8 10 12 8 10 12 10 12
160522 160523 160524 160525 160526 160527 160528 160529 160530 160531 160532
R¼
Ry
R½
Type
D1
D2
Part No.
QST-V0 QST V0
Gx
6 8 6 8 10 12 8 10 12 10 12
186336 186337 186338 186339 186340 186341 186342 186343 186344 186345 186346
G¼
Gy
G½
Type
D1
Part No.
QST-V0 QST V0
6 8 10 12
160533 160534 160535 160536
Release tool Release tool for QS push-in fittings
Type
D1
Part No.
QSO
3 … 10
158419
Tubing, with standard O.D. 16
70
Festo AG & Co. KG – 2006/09
3.1
For standard O.D. tubing
3.1.4 QS-F, Quick Star Metal
The all-metal fitting QS-F – the economical solution for sensitive applications More robust, resistant to high temperatures, systematically easier to clean thanks to enhanced corrosion protection and also with food industry approval. In combination with the high temperature-resistant, German Technical Control Board (TÜV) tested tubing PFAN, the push-in fitting QS-F can withstand temperatures up to 150 °C at operating pressures of up to 16 bar. With 100 new QS-F types, the range offers a wide choice for every user.
2006/09 – Festo AG & Co. KG
Sturdy push-in fitting in all-metal design Temperature resistant to 150 °C at up to 16 bar Highly resistant to corrosion and cleaning agents thanks to nickel/ chrome coating Suitable for the food industry thanks to FDA approval (e.g. sealing ring made of fluorocarbon rubber) Further information www.festo.com/catalog
71
3.1.4 QS-F, Quick Star Metal
Push-in fitting Male thread with external hex
Push-in fitting Male thread with internal hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QS-FF QS
M5
4 6 4 6
533844 533845 533846 533847
QS-F-…-I QS F…I
M5
4 6 4 6
533924 537014 533925 533926
M7
M7
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QS-FF QS
Gx
4 6 8 6 8 10 12 8 10 12 10 12
193408 193409 193410 193411 193412 193413 533848 193414 193415 197487 193416 193417
QS-F-…-I QS F…I
Gx
4 6 8 8 10 12
533927 533928 533929 533930 533931 533932
G¼
Gy
G½
G¼ Gy
Tubing, with standard O.D. 16
72
Festo AG & Co. KG – 2006/09
3.1.4 QS-F, Quick Star Metal
Push-in fitting Female thread with external hex
Push-in fitting with push-in sleeve
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSF-FF QSF
Gx
4 6 8 4 6 8
533854 533856 533858 533855 533857 533859
QS-F-…H QS F …H
M5
4 6 4 6
533874 533875 533876 533877
G¼
Push-in bulkhead fitting with female thread
Type
D1
D2
Part No.
QSSF-FF QSSF
Gx
4 6 8 6 8
533919 533920 533922 533921 533923
G¼
M7
Type
D1
D2
Part No.
QS-F-…H QS F …H
Gx 4 6 8 G¼ 6 8 10 12 Gy 8 10 12 G½ 10 12
533878 533879 533880 533881 533882 533883 533884 533885 533886 533887 533888 533889
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
73
3.1.4 QS-F, Quick Star Metal
Push-in connector
Push-in sleeve
Type
D1
D2
Part No.
Type
D1
Part No.
QS-FF QS
4 6 8 10 12
4 6 8 10 12
533939 533940 533941 533942 533943
QSH-FF QSH
4 6 8 10 12
533890 533891 533892 533893 533894
Push-in connector with push-in sleeve
Blanking plug
Type
D1
D2
Part No.
Type
D1
Part No.
QS-F-…H QS F …H
4 4 6 4 6 8 6 8 10
6 8 8 10 10 10 12 12 12
533895 533896 533897 533898 533899 533900 533901 533902 533903
QSC-F-…H QSC F …H
4 6 8 10 12
533904 533905 533906 533907 533908
Tubing, with standard O.D. 16
74
Festo AG & Co. KG – 2006/09
3.1.4 QS-F, Quick Star Metal
Push-in L-fitting 360° rotatable Male thread with external hex
Push-in L-connector
Type
D1
D2
Part No.
QSL-FF QSL
M5
4 6 4 6
533849 533850 533851 533852
M7
Type
D1
Part No.
QSL-FF QSL
4 6 8 10 12
533860 533861 533862 533863 533864
Push-in bulkhead connector
Type
D1
D2
Part No.
Type
D1
Part No.
QSL-FF QSL
Gx
4 6 8 6 8 10 12 8 10 12 10 12
193418 193419 193420 193421 193422 193423 533853 193424 193425 197486 193426 193427
QSS-FF QSS
4 6 8 10 12
533909 533910 533911 533912 533913
G¼
Gy
G½
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
75
3.1.4 QS-F, Quick Star Metal
Push-in T-fitting Male thread with external hex
Push-in T-connector
Type
D1
D2
Part No.
QST-FF QST
M5
4 6 4 6
533914 533915 533916 533917
M7
Type
D1
D2
Part No.
QST-FF QST
Gx
4 6 8 6 8 10 12 8 10 12 10 12
193428 193429 193430 193431 193432 193433 533918 193434 193435 197485 193436 193437
G¼
Gy
G½
Type
D1
D2
Part No.
QST-FF QST
4 6 8 10 12
4 6 8 10 12
533865 533866 533867 533868 533869
Reducing 4 QST-FF QST 6 8 10
6 8 10 12
533870 533871 533872 533873
Push-in Y-connector
Type
D1
D2
Part No.
QSY-FF QSY
6 8 10
6 8 10
533933 533935 533937
4 6 8
533934 533936 533938
Reducing 6 QSY-FF QSY 8 10
Tubing, with standard O.D. 16
76
Festo AG & Co. KG – 2006/09
3.1
For standard O.D. tubing
3.1.5 CRQS, Quick Star Stainless steel
Holds firm in conditions that other fittings fail to meet. Maximum corrosion protection means being at home in the food processing and packaging industries. In combination with the tubing PFAN, the fitting CRQS is particularly suited to use in the most aggressive media such as acids and alkalies. The extended range includes 30 new types in the most popular designs.
2006/09 – Festo AG & Co. KG
For demanding applications in aggressive environmental conditions Maximum corrosion resistance Temperature resistant to 150 °C 70 different types available Suitable for use with acids and alkalies, resistant to cleaning agents and lubricants Further information www.festo.com/catalog
77
3.1.5 CRQS, Quick Star Stainless steel
Push-in fitting Male thread with internal hex
Push-in connector
Type
D1
D2
Part No.
CRQS
M5
4 6
162860 162861
Type
D1
D2
Part No.
CRQS
Rx
6 8 8 10 10 12 12 16
162862 162863 162864 162865 162866 162867 162868 162869
R¼ Ry R½
Type
D1
D2
Part No.
CRQS
4 6 8 10 12 16
4 6 8 10 12 16
130645 130646 130647 130648 130649 130650
Reducing 6 CRQS 8 10 12 16
4 6 8 10 12
130651 130652 130653 130654 130655
Push-in bulkhead connector
Type
D1
D2
Part No.
CRQSS
4 6 8 10 12 16
4 6 8 10 12 16
164210 164211 164213 164215 164217 164219
Tubing, with standard O.D. 16
78
Festo AG & Co. KG – 2006/09
3.1.5 CRQS, Quick Star Stainless steel
Push-in L-fitting 360° rotatable Male thread with internal hex
Push-in T-fitting 360° rotatable Male thread with internal hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
CRQSL
M5
4 6
162870 162871
CRQST
M5
4 6
164200 164201
Type
D1
D2
Part No.
Type
D1
D2
Part No.
CRQSL
Rx
6 8 8 10 10 12 12 16
162872 162873 162874 162875 162876 162877 162878 162879
CRQST
Rx
6 8 8 10 10 12 12 16
164202 164203 164204 164205 164206 164207 164208 164209
R¼ Ry R½
Push-in L-connector
R¼ Ry R½
Push-in T-connector
Type
D1
Part No.
Type
D1
D2
Part No.
CRQSL
4 6 8 10 12 16
130662 130663 130664 130665 130666 130667
CRQST
4 6 8 10 12 16
4 6 8 10 12 16
130668 130669 130670 130671 130672 130673
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
79
3.1.5 CRQS, Quick Star Stainless steel
Push-in Y-connector
Type
D1
D2
Part No.
CRQSY
4 6 8 10 12 16
4 6 8 10 12 16
130656 130657 130658 130659 130660 130661
Tubing, with standard O.D. 16
80
Festo AG & Co. KG – 2006/09
3.1.6 QSLV, Quick Star Multiple distributor
Multiple distributor 2 series outlets 360° rotatable
Multiple distributor 3 series outlets 360° rotatable
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSLV2
Rx
153211 153212 153214 153213 153215 153217 153216 153218 153219 153220
QSLV3
Rx
R½
4 6 8 6 8 10 8 10 12 12
R½
4 6 8 6 8 10 8 10 12 12
153221 153222 153224 153223 153225 153227 153226 153228 153229 153230
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSLV2
Gx
4 6 8 6 8 10 8 10 12 12
186223 186224 186226 186225 186227 186229 186228 186230 186231 186232
QSLV3
Gx
4 6 8 6 8 10 8 10 12 12
186233 186234 186236 186235 186237 186239 186238 186240 186241 186242
R¼
Ry
G¼
Gy
G½
R¼
Ry
G¼
Gy
G½
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
81
3.1.6 QSLV, Quick Star Multiple distributor
Multiple distributor 4 parallel outlets 360° rotatable
Multiple distributor 6 parallel outlets 360° rotatable
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSLV4
Rx
153231 153232 153234 153233 153235 153237 153236 153238 153239 153240
QSLV6
Rx
R½
4 6 8 6 8 10 8 10 12 12
R½
4 6 8 6 8 10 8 10 12 12
153241 153242 153244 153243 153245 153247 153246 153248 153249 153250
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSLV4
Gx
4 6 8 6 8 10 8 10 12 12
186243 186244 186246 186245 186247 186249 186248 186250 186251 186252
QSLV6
Gx
4 6 8 6 8 10 8 10 12 12
186253 186254 186256 186255 186257 186259 186258 186260 186261 186262
R¼
Ry
G¼
Gy
G½
R¼
Ry
G¼
Gy
G½
Tubing, with standard O.D. 16
82
Festo AG & Co. KG – 2006/09
3.1.6 QSQ/QST3, Quick Star Multiple distributor
Multiple distributor 360° rotatable Male thread with external hex 4 parallel outlets
Multiple distributor 360° rotatable Male thread with external hex 3 series outlets
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSQ
Rx
4 6 4 6
153206 153208 153207 153288
QST3
Rx R¼ Ry
6 8 10
153200 153201 153202
Type
D1
D2
Part No.
QST3
Gx G¼ Gy
6 8 10
186217 186218 186219
R¼
Type
D1
D2
Part No.
QSQ
Gx
4 6 4 6
186220 186222 186221 186263
G¼
Push-in connector 360° rotatable 4 parallel outlets, reducing
Type
D1
D2
Part No.
QSQ
6 8
4 6
153209 153210
Push-in connector 360° rotatable 4 series outlets, reducing
Type
D1
D2
Part No.
QST3
6 8 10
6 8 10
153203 153204 153205
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
83
3.1.7 QSK, Quick Star Push-in self-closing fittings
Push-in self-closing fitting Male thread with external hex
Type
D1
D2
Part No.
QSK
M5
4 6
153291 153292
Type
D1
D2
Part No.
QSK
Rx
R½
4 6 8 6 8 10 8 10 12 12
153419 153420 153422 153421 153423 153425 153424 153426 153427 153428
Type
D1
D2
Part No.
QSK
Gx
4 6 8 6 8 10 8 10 12 12
186294 186295 186297 186296 186298 186300 186299 186301 186302 186303
Self-closing push-in connector
Type
D1
Part No.
QSK
4 6 8 10 12
153439 153440 153441 153442 153443
Push-in bulkhead connector
R¼
Ry
G¼
Gy
G½
Type
D1
Part No.
QSSK
4 6 8 10 12
130637 130638 130639 130640 130641
Tubing, with standard O.D. 16
84
Festo AG & Co. KG – 2006/09
3.1.7 QSK, Quick Star Push-in self-closing fittings
Self-closing push-in L-fitting 360° rotatable Male thread with external hex
Type
D1
D2
Part No.
QSKL
M5
4 6
153294 153295
Type
D1
D2
Part No.
QSKL
Rx
R½
4 6 8 6 8 10 8 10 12 12
153429 153430 153432 153431 153433 153435 153434 153436 153437 153438
Type
D1
D2
Part No.
QSKL
Gx
4 6 8 6 8 10 8 10 12 12
186304 186305 186307 186306 186308 186310 186309 186311 186312 186313
R¼
Ry
G¼
Gy
G½
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
85
3.1.7 QSR, Quick Star Push-in rotary fittings
Push-in rotary fitting 360° rotatable Male thread with external hex
Rotary push-in L-fitting 360° rotatable, with ball bearing Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSR
M5
4 6
153526 153527
QSRL
M5
4 6
153529 153530
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSR
Rx
153401 153402 153404 153403 153405 153406 153407 153408 153409
QSRL
Rx
R½
4 6 8 6 8 8 10 12 12
R½
4 6 8 6 8 8 10 12 12
153410 153411 153413 153412 153414 153415 153416 153417 153418
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSR
Gx
4 6 8 6 8 8 10 12 12
186276 186277 186279 186278 186280 186281 186282 186283 186284
QSRL
Gx
4 6 8 6 8 8 10 12 12
186285 186286 186288 186287 186289 186290 186291 186292 186293
R¼ Ry
G¼ Gy
G½
R¼ Ry
G¼ Gy
G½
Tubing, with standard O.D. 16
86
Festo AG & Co. KG – 2006/09
3
Fittings
3.2
For standard I.D. tubing Push-on fittings Selection aid 88
For secure and fast assembly: barbed fittings Fast, reliable, compact and extremely attractively priced: triedand-tested barbed fittings from the Festo range of accessories. Reliable for use in applications where repeated releasing of the connections is not required.
2006/09 – Festo AG & Co. KG
N/CN, barbed fittings CK, quick connectors CX, quick connectors Further information www.festo.com/catalog
87
3.2
Push-on fittings Selection aid
Barbed fittings Design
Type
Straight design N-…-PK
Barbed fittings Page
Design
Type
Page
Y-PK
94
Y-shape 92
CN-…-PK CRCN-…-PK
92 94
SCN-PK
92
RTU-PK
92
Barbed T-connector FC N-…-PK
94
Quick connectors Design
L-shape LCN-…-PK
LCNH-…-PK
L-PK
93
Type
Straight design ACK
Page 96
93 CK
96
QCK
97
SCK
97
CV-PK
97
93
T-shape TCN-…-PK
93
T-PK
94
V-PK
94
V-shape
88
Festo AG & Co. KG – 2006/09
3.2
Push-on fittings Selection aid
Quick connectors Design
Type
Multiple distributor Page
L-shape
Design
Type
Page
VT
100
LK
100
TK
100
Hollow bolt GCK-…-KU
97
LCK
98
LCKN
98
Ring piece
T-shape TCK
99
FCK-…-KU
99
For metal braided hoses PX Type
Page
Straight design ACX
102
Design
Union nut Design
Type
Page
MCK
99
CX
102
LCX
102
TCX
102
L-shape
T-shape
2006/09 – Festo AG & Co. KG
89
90
Festo AG & Co. KG – 2006/09
3.2
For standard I.D. tubing
3.2.1 N/CN, barbed fittings
N/CN barbed fittings: At home in tight corners Smart design makes this fitting extremely compact. Very popular in the electronics and food industries, in control cabinets or assembly frames. To connect, simply push the tubing onto the ribbed sleeve – ideally using the Festo connecting and disconnecting pliers.
For tubing O.D. from 2 to 6 mm. Numerous variants. Variants: – With sealing ring – With barbed fittings for Festo tubing – Corrosion-resistant – Acid-resistant – Rotatable Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
91
3.2.1 N/CN, barbed fittings
Barbed fitting with sealing ring
Barbed bulkhead fitting
Type
D1
D2
Part No.
N-…-PK N … PK
M5
3 4
4446 4902
Barbed fitting with sealing ring
Di
Part No.
SCN-PK SCN PK
2 3 4 6
19528 11972 11973 11974
Barbed tubing connector
Type
D1
Di
Part No.
CN-…-PK CN … PK
M3
2 3 2 3 4
15871 15872 19521 12255 12256
Gx 3 4 6 G¼ 4 6 Gy 6
11944 11945 11946 11947 11948 11949
M5
Type
Type
D1
D2
Part No.
RTU-PK RTU PK
2 3
2 2 3 4 4 6 6
19541 19542 4805 4499 4806 7604 7605
4 6
Tubing, with standard I.D. 25
92
Festo AG & Co. KG – 2006/09
3.2.1 N/CN, barbed fittings
Barbed L-fitting 360° rotatable
Barbed L-connector
Type
D1
Di
Part No.
LCN-…-PK LCN … PK
M3
2 3 2 3
30491 30982 19523 12257
Gx 3 4 6 G¼ 4 6 Gy 6
11955 11956 11957 11958 11959 11960
M5
Barbed L-fitting 360° rotatable
Type
Di
Part No.
LL-PK PK
2 3 4 6
19539 7473 9584 150012
Barbed T-fitting 360° rotatable
Type
D1
Di
Part No.
TCN-…-PK TCN … PK
M3
2 3 2 3 4
30492 30983 19525 12259 12432
Gx 3 4 6 G¼ 4 6 Gy 6
11961 11962 11963 11964 11965 11966
M5
Type
D1
Di
Part No.
LCNH-…-PK LCNH … PK
M5
2 3
35982 35983
Gx 3 4 6 G¼ 4 6 Gy 6
35985 35986 35987 35988 35989 35990
Tubing, with standard I.D. 25
2006/09 – Festo AG & Co. KG
93
3.2.1 N/CN, barbed fittings
Barbed T-connector
Barbed T-connector
Type
Di
Part No.
Type
Di1
Di2
Part No.
TT-PK PK
2 3 4 6
30919 7267 9585 150015
FCN
2 3
2 3 2 4 3 6 4
19527 14768 31314 14769 31315 14770 31316
4 6
Barbed V-connector
Type
Di
Part No.
VV-PK PK
2 3 4 6
30918 7268 30920 150014
Barbed fitting Stainless steel with sealing ring
Type
D1
Di
Part No.
CRCN
M5
2 3 4
30985 13967 13968
Gx
3 4 6 4 6 6
13969 13970 13971 13972 13973 13974
Barbed Y-connector
Type
Di
Part No.
YY-PK PK
2 3 4 6
19540 7269 9586 150013
G¼ Gy
Tubing, with standard I.D. 25
94
Festo AG & Co. KG – 2006/09
3.2
For standard I.D. tubing
3.2.2 CK, quick connectors
CK quick connectors: The classic solution for stringent safety requirements Absolutely safe and extremely economical – wherever connectors are to be installed permanently. To connect, simply attach the tubing and secure it with the union nut.
For tubing O.D. from 3 to 13 mm. Numerous variants. Variants: – Aluminium – Polyamide – Sealing ring – Moulded-on sealing rim Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
95
3.2.2 CK, quick connectors
Quick connector Female thread with sealing ring
Type
D1
Di
Part No.
ACK
Gx
3 4 6 4 6 6 9 13
5664 3714 7842 3713 3712 3711 3710 4099
G¼ Gy G½
Quick connector Male thread with sealing ring or moulded-on sealing ring
Type
D1
Di
Aluminium design CK M5 3 4 Gx 3 4 6 G¼ 4 6 9 Gy 6 9 13 G½ 13 Polymer design CK-…-KU CK … KU Gx
G¼
Gy
3 4 6 4 6 9 6 9
Part No. 3561 3562 3563 2027 2028 2029 2030 2031 2032 2033 4097 4098
6253 6254 6255 6256 6257 6258 6460 6468
Tubing, with standard I.D. 25
96
Festo AG & Co. KG – 2006/09
3.2.2 CK, quick connectors
Bulkhead quick connector Female thread with sealing ring
Type
D1
Di
Part No.
QCK
M5 Gx G¼ Gy
3 4 6 9
9424 9425 9426 9427
End cap
Type
Di
Part No.
CV-PK CV PK
3 4 6 9
6213 6214 6215 6216
Elbow quick connector Bulkhead quick connector
Type
Di
Part No.
Aluminium design 3 SCK 4 6 9
9420 9421 9422 9423
Polymer design SCK … KU 3 SCK-…-KU 4 6 9
9387 9388 9389 9390
Type
D1
GCK-…-KU GCK … KU
Rx 4 6 R¼ 4 6 Ry 6 9
Di
Part No. 6267 6268 6269 6270 6271 6272
Tubing, with standard I.D. 25
2006/09 – Festo AG & Co. KG
97
3.2.2 CK, quick connectors
Elbow quick connector Rotatable with 2 sealing rings or moulded-on sealing ring
Type
D1
Di
Part No.
Die-cast zinc design LCK M5 3 4 Gx 3 4 6 G¼ 4 6 9 Gy 6 9 G½ 13
4468 4562 4136 4469 4470 4471 4472 11452 4473 4474 4100
Polymer design LCK-…-KU LCK … KU Gx 4 6 G¼ 4 6
6259 6260 6261 6262
Elbow quick connector Rotatable with sealing ring OL-…
Type
D1
LCKN
M5
Di
Part No.
3 4 Gx 3 4 6 G¼ 4 6 Gy 6
164995 164996 164997 164998 164999 165000 165001 165002
Tubing, with standard I.D. 25
98
Festo AG & Co. KG – 2006/09
3.2.2 CK, quick connectors
T quick connector Rotatable
Type
D1
T-distributor
Di
Part No.
Die-cast zinc design TCK M5 3 4 Gx 3 4 6 G¼ 4 6
4484 4563 4137 4485 4486 4487 4488
Aluminium design TCK Gy 6 9 G½ 13
4489 4490 4101
Type
Di
Part No.
FCK-…-KU FCK … KU
3 4 6 9
6273 6274 6275 6276
Union nut for tubing connectors
Type D1 FCK KU design Aluminium MCK
Polymer design TCK-…-KU TCK … KU Gx 4 6 G¼ 4 6
6263 6264 6265 6266
3 4 4 6 9 13
Polymer design MCK-…-KU MCK … KU 3 4 6 9
Part No. 205254 2965 205257 2966 2967 206504
211289 211291 211292 211293
Tubing, with standard I.D. 25
2006/09 – Festo AG & Co. KG
99
3.2.2 CK, quick connectors
Hollow bolt VT for 2 ring pieces
Ring piece LK
Type Type
Connection
Part No.
VT
M5 Gx
206145 4593 206146 206147 206148
G¼ Gy
Connection
Die-cast zinc design M5 LK Gx
G¼ Gy
Hollow bolt VT for 3 ring pieces
Polymer design LK Gx G¼
Type
Connection
Part No.
VT
M5 Gx
4594 4595 4596 2335 2336
G¼ Gy
Part No. 4475 4597 4476 4477 4478 4479 4480
6280 6281 6282 6283
Ring piece TK
Type
Connection
Die-cast zinc design M5 TK Gx
G¼ Gy Polymer design TK Gx G¼
Part No. 4491 4598 4492 4493 4494 4495 4496
6284 6285 6286 6287
Tubing, with standard I.D. 25
100
Festo AG & Co. KG – 2006/09
3.2
For standard I.D. tubing
3.2.3 CX, quick connectors
High load capacity If the mechanical loading of tubing and fittings is the order of the day, the quick connector CX designed specially for the metal braided hose PX is the perfect retainer to accommodate the metal braiding. It rules out the possibility of a gap forming between the tubing and connector – and thus eliminates any potential problems with the connection.
2006/09 – Festo AG & Co. KG
For tubing O.D. from 4 to 9 mm Specially designed for the metal braided hose PX Further information www.festo.com/catalog
101
3.2.3 CX, quick connectors
Quick connector with female thread
Elbow quick connector
Type
Connection
Part No.
ACX
Gx G¼ Gy
4032 4033 4034
Type
Connection
Part No.
LCX
Gx G¼ Gy
4041 4042 4043
T quick connector Quick connector with male thread
Type
Connection
Part No.
CX
Gx
4035 4453 4454 4036 4037
G¼ Gy
Type
Connection
Part No.
TCX
Gx G¼ Gy
4044 4045 4046
Tubing, with standard I.D. 25
102
Festo AG & Co. KG – 2006/09
3
Fittings
3.3
For pipes Push-in fittings Selection aid
104
A comprehensive range of nominal sizes Practical design – for practical applications: the CQ system retains the pipes externally in a way which ensures that there is no reduction of nominal size. Extremely easy and fast to install; simply push in – you don’t even need any tools! Suitable for polyamide and aluminium pipes.
For O.D.: 12, 15, 18, 22 and 28 mm Also suitable for plastic tubing PAN and PUN with O.D. 12 mm For compressed air, vacuum and liquids Can be re-used a number of times Plug connector materials FDAapproved Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
103
3.3
Push-in fittings Selection aid
Design
Type
Straight design CQ
CQ-…H
Page
Design
Type
Page
CQD
106
Fluid separator CQA
106
Retaining ring CQSR
106
Distributor 105
105
CQ
105
CQ-…H
105
CQH-…-QS
105
CQC-…H
105
CQL
106
CQT
106
Release tool CQO
106
L-shape
T-shape
104
Festo AG & Co. KG – 2006/09
3.3.1 CQ, push-in fittings
Push-in fitting with sealing ring
Push-in connector with push-in sleeve
Type
D1
D2
Part No.
Type
D1
D2
Part No.
CQ
Gy G½
12 12 15 18 22
177682 177683 177684 177685 177686
CQ-…H CQ …H
12 15 15 18 22
15 18 22 22 28
177701 177702 177703 177704 196231
G¾
Push-in fitting with push-in sleeve and sealing ring
Push-in sleeve for connecting CQ to QS
Type
D1
D2
Part No.
Type
D1
D2
Part No.
CQ-…H CQ …H
Gy
12 15 12 15 18 22 22 28
177705 177707 177706 177708 177709 177710 177711 194589
CQH-…-QS CQH … QS
15 18 22
12 16 16
177721 177722 177723
G½
G¾ G1
Push-in connector
Type
D1
Part No.
CQ
12 15 18 22 28
177695 177696 177697 177698 194586
Blanking plug
Type
D1
Part No.
CQC-…H CQC …H
12 15 18 22 28
177712 177713 177714 177715 194590
Pipes 31
2006/09 – Festo AG & Co. KG
105
3.3.1 CQ, push-in fittings
Push-in elbow connector
Fluid separator
Type
D1
Part No.
Type
D1
Part No.
CQL
12 15 18 22 28
177691 177692 177693 177694 194587
CQA
22
177716
Push-in T-connector
Type
D1
D2
Part No.
CQT
12 15 18 22 28
– – – – –
177687 177688 177689 177690 194588
15 15
177699 177700
Reducing 18 CQT 22
Fluid separator1)
Type
D1
Part No.
CQA
28
196984
1)
in combination with CQT-28, Part No. 194588
Retaining ring
Type
D1
Part No.
CQSR
12 15 18 22
175727 175728 175729 175730
Distributor with 3 blanking plugs Release tool
Type
D1
Part No.
CQD
G½
177717
Type
D1
Part No.
CQO
15 22
175725 175726
Pipes 31
106
Festo AG & Co. KG – 2006/09
4
Threaded fittings Selection aid
108
Threaded fittings NPFB: With the threaded fittings nothing now stands in the way of the costeffective installation of service units, control cabinets and other pneumatic installations.
Operating temperature: –10 … +60 °C Operating pressure at 20 °C: –0.95 … +60 bar Medium: compressed air, vacuum, others on request Version: nickel-plated brass Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
107
4
Threaded fittings Selection aid
Design
Type
Straight design SCM
NPFB-D
Page
Design
Type
Page
NPFB-L
114
NPFB-T
114
NPFB-Y
116
NPFB-X
116
L-shape 109
109 T-shape
E
110
ESK
110
NPFB-S
110
QM
111
NPFB-R
111
QMR
111
NPFB-R
112
D
112
NPFB-E
113
B
113
Y-shape
X-shape
108
Festo AG & Co. KG – 2006/09
4
Threaded fittings
Internal bulkhead connector
Type D1
D5
Part No.
Blue anodised aluminium 9969 SCM M5 M10x1 Gx G¼ Gy G½
M14x1,5 M20x1,5 M24x1,5 M30x1,5
2006/09 – Festo AG & Co. KG
9970 9971 9972 9973
Double nipple
Type
D1
D2
Part No.
Nickel plated brass M7 Gx 547799 NPFB-D NPFB D Gx Gx G¼ Gy G¼ G¼ Gy G½ Gy Gy G½ G½ G½
547800 547801 547802 547803 547804 547805 547806 547807 547808
Rx Rx R¼ Ry R¼ R¼ Ry R½ Ry Ry R½ R½ R½ R¾ R¾ R¾ R1 R1
547787 547788 547789 547790 547791 547792 547793 547794 547795 547796 547797 547798
109
4
Threaded fittings
Double nipple with 2 sealing rings
Type
Double nipple Adjustable for angular compensation
D1
D2
Part No.
High-alloy steel E-…-S9 M3
M3
30987
Steel E
M5
Type
M5 4139 Gx 4138
Aluminium E Gx Gx G¼ G¼ G¼ Gy Gy Gy G½ G½ G½ G¾ G¾ G¾ Brass E
3573 3574 3575 3576 3578 3579 3580 3582 3584
M7
Gx 534148 15621 15622 534150 15623 15624 534149 15625 15626 15627 15628 15629
D1
D2
Rx Rx R¼ Ry R¼ R¼ Ry R½ Ry Ry R½ R½ R½
Part No. 151520 534151 534155 151521 534152 534153 151522 534154 151523
Pipe coupling sleeve
Type
Gx Gx G¼ Gy G¼ G¼ Gy G½ Gy Gy G½ G½ G½ G¾ G¾ G¾
110
Brass ESK
D1
Nickel plated brass M5 NPFB-S NPFB S Gx G¼ Gy G½ G¾
Part No. 547809 547810 547811 547812 547813 547814
Festo AG & Co. KG – 2006/09
4
Threaded fittings
Pipe coupling sleeve
Type Steel QM
D1 M5
Reducing sleeve
Part No.
Type
3560
Aluminium Gy Gx 547815 NPFB-RR NPFB G¾ G½ 547816
Blue anodised aluminium Gx 2254 QM G¼ 2255 Gy 2256 G½ 2257 G¾ 4226 G1 9968
D1
D2
Reducing sleeve
Type
D1
D2
Nickel plated brass Gx M5 QMR G¼ Gx Gy G¼ G½ Gy
Pipe coupling sleeve with sealing ring
Type
D1
D2
Part No.
Steel QM
M5
M5
36169
Part No.
Part No. 153281 153282 153283 153284
Blue anodised aluminium Gx Gx 36170 QM G¼ G¼ 36171 Gy Gy 36172 G½ G½ 187387
2006/09 – Festo AG & Co. KG
111
4
Threaded fittings
Reducing nipple
Type
D1
Reducing nipple with sealing ring
D2
Nickel plated brass Gx M5 NPFB-RR NPFB G¼ Gx Gy Gx Gy G¼ G½ Gy
Part No. 547817 547818 547819 547820 547821
Type
D1
D2
Part No.
Brass D
M5
M7
161359
Type
D1
D2
Part No.
High-alloy stainless steel D M3 M5 30980 Type
D1
D2
Nickel plated brass Gx M5 NPFB-RR NPFB G¼ Gx Gy Gx Gy G¼ G½ G¼ G½ Gy G¾ G½
112
Part No. 547831 547832 547833 547834 547835 547836 547837
Brass D
M5 M7
Gx 3842 G¼ 197632 Gx 534144
Gx G¼ Gy G¼ Gy G½ G¾ Gy G½ G¾ G½ G¾ G1 G¾ G1
3577 534147 3581 197633 534145 3585 534146 3588 197634 9168
Festo AG & Co. KG – 2006/09
4
Threaded fittings
Extension piece
Type
D1
Nickel plated brass NPFB-E… NPFB E… Gx G¼ Gy G½ Gx G¼
Blanking plug with sealing ring
Part No. 547822 547823 547824 547825 547826 547827
Gx G¼
547828 547829
Gx
547830
2006/09 – Festo AG & Co. KG
Type
D1
Part No.
High-alloy stainless steel B M3 30979
Type
D1
Aluminium B M5
Part No. 3843 174308
Type
D1
Part No.
Steel B
M7
174309
Gx G¼ Gy G½ G¾ G1
3568 3569 3570 3571 3572 5763
113
4
Threaded fittings
Elbow fitting
Type
T-fitting
Part No.
Type
Nickel plated brass M5 M5 NPFB-LL NPFB Gx Gx G¼ G¼ Gy Gy G½ G½ G¾ G¾ G1 G1
D1
547715 547716 547717 547718 547719 547720 547721
Nickel plated brass M5 M5 NPFB-TT NPFB Gx Gx G¼ G¼ Gy Gy G½ G½ G¾ G¾ G1 G1
547744 547745 547746 547747 547748 547749 547750
Type
Part No.
D1
D2
Part No.
Type
547722 547723 547724 547725 547726 547727 547728
Nickel plated brass M5 M5 NPFB-TT NPFB Rx Gx R¼ G¼ Ry Gy R½ G½ R¾ G¾ R1 G1
Type
Part No.
D2
Nickel plated brass M5 M5 NPFB-LL NPFB Rx Rx R¼ R¼ Ry Ry R½ R½ R¾ R¾ R1 R1
114
D1
D2
Nickel plated brass M5 M5 NPFB-LL NPFB Rx Gx R¼ G¼ Ry Gy R½ G½ R¾ G¾ R1 G1
D1
D2
D1
D2
Part No.
547751 547752 547753 547754 547755 547756 547757
547729 547730 547731 547732 547733 547734 547735
Festo AG & Co. KG – 2006/09
4
Threaded fittings
T-fitting
Type
T-fitting
D1
D2
Nickel plated brass M5 M5 NPFB-TT NPFB Gx Rx G¼ R¼ Gy Ry G½ R½ G¾ R¾ G1 R1
Type
D1
D2
Nickel plated brass Gx Rx NPFB-TT NPFB G¼ R¼ Gy Ry G½ R½
2006/09 – Festo AG & Co. KG
Part No. 547758 547759 547760 547761 547762 547763 547764
Part No. 547771 547772 547773 547774
Type
D1
D2
Part No.
Nickel plated brass Rx Gx NPFB-TT NPFB R¼ G¼ Ry Gy R½ G½
547775 547776 547777 547778
Type
Part No.
D1
D2
Nickel plated brass Rx Rx NPFB-TT NPFB R¼ R¼ Ry Ry R½ R½ R¾ R¾ R1 R1
547765 547766 547767 547768 547769 547770
115
4
Threaded fittings
Y-fitting
Type
X-fitting
Part No.
Type
Nickel plated brass Gx Gx NPFB-YY NPFB G¼ G¼ Gy Gy G½ G½
D1
547736 547737 547738 547739
Nickel plated brass Gx Gx NPFB-XX NPFB G¼ G¼ Gy Gy G½ G½
547779 547780 547781 547782
Type
Part No.
Type
Part No.
547740 547741 547742 547743
Nickel plated brass Rx Gx NPFB-XX NPFB R¼ G¼ Ry Gy R½ G½
D1
D2
D2
Nickel plated brass Rx Gx NPFB-YY NPFB R¼ G¼ Ry Gy R½ G½
116
D1
D1
D2
D2
Part No.
547783 547784 547785 547786
Festo AG & Co. KG – 2006/09
5
Shut-off, pressure control and flow control valves
5.1
Shut-off valves Selection aid
118
Non-return valves Quick exhaust valves Ball valves On-off valves
120 125 126 127
5.1.1 5.1.2 5.1.3 5.1.4
Shut-off valves – “Stop & Go” for your compressed air Whether used in maintenance tasks, for rapid stopping during horizontal movements or as part of a backup system in the event of a pressure failure – Festo’s shut-off valves are the obvious choice for applications requiring complete shut-off of compressed air thanks to their impressive ability to shut off and quickly restore the supply of compressed air.
Piloted non-return valves HGL-... are activated as soon as no control signal is present. Quick exhaust valves SE/SEU-... for increased return speed of single- or double-acting cylinders. Optionally with ducted exhaust SE-... Ball valves QH-... and on-off valves W-.../HE-... switch off the flow – ensuring safety in both directions. Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
117
5.1
Shut-off valves Selection aid
Non-return valve Design
Type
Non-return valve, piloted Page
QS push-in connector at both ends H-QS 120
With connecting thread and QS push-in connection HA 120 HB
120
Connecting thread at both ends H 121
Type
Design
Page
Connecting thread at both ends HGL 122
With connecting thread and QS push-in connection HGL-QS 123
With connecting thread and QS push-in connections, with holding function GRXA-HG 124
Manual override actuator HAB
124
Quick-exhaust valve Type
Design
Without silencer SE
Page 125
With silencer SEU
118
125
Festo AG & Co. KG – 2006/09
5.1
Shut-off valves Selection aid
Ball valve, manually actuated Design
Type
Page
With QS push-in connection at both ends QH-QS 126
With QS push-in connection and bulkhead fitting QHS-QS 126
With PTFE-coated connecting thread and QS push-in connector QH-QS 126
On-off valve Type
Page
2/2-way valve HE-2
127
3/2-way valve HE-3
128
Design
Hand slide valve Design
Type
Page
With connecting thread at both ends W 129 With connecting thread at both ends QH 126
2006/09 – Festo AG & Co. KG
119
5.1.1 Non-return valves
Non-return valve Housing: Aluminium, black anodised; brass, nickel-plated Seals: Nitrile rubber
Type
Connection
D1
qnN [l/min]
Part No.
H
–
4 6 8 10 12
140 280 680 1480 1720
153462 153463 153464 153465 153466
D1
Housing: Brass, nickel-plated Seals: Nitrile rubber
Type
qnN [l/min]
Part No.
Flow direction: thread } push-in connection M5 4 HA 4 Rx 6 8 6 R¼ 8 10 Ry 12 R½ 12
Connection
150 140 310 330 300 670 1740 1880 2230
153444 153446 153448 153452 153450 153454 153456 153458 153460
Flow direction: push-in connection } thread M5 4 HB 4 Rx 6 8 6 R¼ 8 10 Ry 12 R½ 12
150 140 310 330 300 670 1740 1880 2230
153445 153447 153449 153453 153451 153455 153457 153459 153461
Tubing, with standard O.D. 16
120
Festo AG & Co. KG – 2006/09
5.1.1 Non-return valves
Non-return valve Housing: Brass, nickel-plated Seals: Nitrile rubber
Type
Connection
D1
qnN [l/min]
Part No.
H
M5
–
115
36711)
Type
Connection
D1
qnN [l/min]
Part No.
H
Gx-A/I
–
280
33241)
Housing: Wrought aluminium alloy, anodised Seals: Nitrile rubber
Type
Connection
D1
qnN [l/min]
Part No.
H
G¼ Gy G½ G¾
–
1000 2000 5500 5900
11689 11690 11691 11692
2006/09 – Festo AG & Co. KG
121
5.1.1 Non-return valves
Non-return valve, piloted Housing: Die-cast zinc, wrought aluminium alloy, anodised Seals: Nitrile rubber
Type
Connection
D1
qnN [l/min]
Part No.
HGL
M5
–
130
530029
Type
Connection
D1
qnN [l/min]
Part No.
HGL
GÁ
–
300
543253
Type
Connection
D1
qnN [l/min]
Part No.
HGL
GÁ G¼ GÅ G½
–
300 550 1100 1600
530030 530031 530032 530033
-H-
Note
The HGL product family and all of its design variants must ONLY be used in safety-oriented applications in combination with additional measures detailed in EN 954-1. A supplementary risk analysis by the
122
user/designer is essential. The instructions and notices on the enclosed product leaflets must be observed.
Festo AG & Co. KG – 2006/09
5.1.1 Non-return valves
Non-return valve, piloted Housing: Die-cast zinc, wrought aluminium alloy, anodised Seals: Nitrile rubber
Type
Connection
D1
qnN [l/min]
Part No.
HGL
M5
4
130
530038
Type
Connection
D1
qnN [l/min]
Part No.
HGL
GÁ
4 6 8 10 8 10 12
200 270 390 400 830 890 1400
530039 530040 530041 530042 530043 530044 530045
G¼ GÅ G½
-H-
Note
The HGL product family and all of its design variants must ONLY be used in safety-oriented applications in combination with additional measures detailed in EN 954-1. A supplementary risk analysis by the
user/designer is essential. The instructions and notices on the enclosed product leaflets must be observed.
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
123
5.1.1 Non-return valves
Non-return valve, piloted Housing: Polyacetate, wrought aluminium alloy, anodised, brass Seals: Nitrile rubber
Type
Connection
D1
qnN [l/min]
Part No.
GRXA-HG GRXA HG
GÁ
4 6 6 8
130 140 280 280
525667 525668 525669 525670
G¼
-H-
Note
The GRXA-HG product family and all of its design variants must ONLY be used in safety-relevant applications in combination with additional measures detailed in EN 954-1. A supplementary risk analysis by the
user/designer is essential. The instructions and notices on the enclosed product leaflets must be observed.
Manual override actuator Housing: Aluminium Seals: Nitrile rubber
Type
Connection
D1
qnN [l/min]
Part No.
HAB
Gx G¼ Gy G½
–
165
184585 184586 184587 184588
Tubing, with standard O.D. 16
124
Festo AG & Co. KG – 2006/09
5.1.2 Quick exhaust valves
Quick exhaust valve without silencer Housing: Gx, G¼ die-cast zinc; Gy, G½ die-cast aluminium Seals: Nitrile rubber
Type SE
Connection Gx G¼ Gy G½
qnN [l/min] 1}2
2}3
300 960 2880 4560
660 1200 2760 6480
Part No. 9685 9686 9687 9688
Quick exhaust valve with silencer Housing: Gx, G¼ die-cast zinc; Gy, G½ die-cast aluminium
Type SEU
Connection Gx G¼ Gy G½
2006/09 – Festo AG & Co. KG
qnN [l/min] 1}2
2}3
300 960 2880 4560
550 1100 2280 4020
Part No. 4616 6753 6755 6822
125
5.1.3 Ball valves
Ball valve, manually actuated Housing: Polybutylene terephthalate
Type
D1
Connection
qnN [l/min]
Part No.
QH-QS QH QS
4 6
–
148 533
153483 153484
Type
D1
Connection
qnN [l/min]
Part No.
QHS-QS
6
–
528
153485
Type
D1
Connection
qnN [l/min]
Part No.
QH-QS QH QS
4 6
Rx
235 560
153486 153487
Ball valve, manually actuated Housing: Brass Seals: Polytetraflouroethylene
Type
D1
Connection
qnN [l/min]
Part No.
QH
–
G¼ Gy G½ G¾ G1 G1½
3400 7500 11500 21000 33000 84000
9541 9542 9543 9544 9545 6837
Tubing, with standard O.D. 16
126
Festo AG & Co. KG – 2006/09
5.1.4 On-off valves
On-off valve, 2/2-way valve Housing: Polybutylene terephthalate
Type
Connection
D1
qnN [l/min]
Part No.
HE-2-QS HE 2 QS
–
6 8 10 12
280 390 760 830
153467 153468 153469 153470
Type
Connection
D1
qnN [l/min]
Part No.
HE-2-…-QS HE 2 … QS
Rx R¼ Ry R½
6 8 10 12
310 400 730 780
153471 153472 153473 153474
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
127
5.1.4 On-off valves
On-off valve, 3/2-way valve Housing: Polybutylene terephthalate
Type
Connection
D1
qnN [l/min]
Part No.
HE-3-QS HE 3 QS
–
6 8 10 12
280 390 780 840
153475 153476 153477 153478
Type
Connection
D1
qnN [l/min]
Part No.
HE-3-…-QS HE 3 … QS
Rx R¼ Ry R½
6 8 10 12
300 380 730 800
153479 153480 153481 153482
Type
Connection
D1
qnN [l/min]
Part No.
HE-33 HE
Rx R¼ Ry
–
300 380 730
153296 153297 153298
Tubing, with standard O.D. 16
128
Festo AG & Co. KG – 2006/09
5.1.4 On-off valves
Hand slide valve Threaded spigot: Brass, nickel-plated Seals: Nitrile rubber
Type
Connection
D1
qnN [l/min]
Part No.
W-3 W 3
M5 Gx G¼ Gy G½ G¾
20 24 34.5 45 45 50
120 600 1000 1400 2000 6800
4451 2339 2340 2341 2342 4052
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
129
130
Festo AG & Co. KG – 2006/09
5
Shut-off, pressure control and flow control valves
5.2
Pressure control valves Selection aid 132
5.2.1 Pressure regulators 5.2.2 Differential pressure regulators
133 135
Pressure regulators – for optimum performance You need your system to operate at peak performance every day. Pressure regulators and differential pressure regulators can help you achieve this. They guarantee the required pressure directly at the system, regardless of the input pressure, and compensate pressure peaks on the supply side. Pressure regulators LR-... and LRMA-... keep the output pressure stable Swivel joint 360° rotatable Flow rates 22 to 125 l/min Variants: – With or without pressure gauge – Screw-in or inline variants Connections: – M5 to R¼
Differential pressure regulators LRL-... and LRLL-... maintain a manually set differential pressure between the primary pressure at the screw-in thread and the secondary pressure at the QS connection. Swivel joint 360° rotatable Flow rates 50 to 500 l/min LRL variants: – With non-return function – Screw-in or inline variants Connections: – M5 to R¼ Tubing with swivel connector, 360° rotatable Flow rates 0 to 100 l/min LRLL variants: – With or without pressure gauge – Screw-in or inline variants Connections: – M5 to R¼ Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
131
5.2
Pressure control valves Selection aid
Pressure regulator without pressure gauge Design
Type
Differential pressure regulator without pressure gauge Page
Design
Type
Page
with QS push-in connector and individual thread LR 133
with QS push-in connector at top and screw-in thread LRL 135
with QS push-in connector at both ends LR 133
with QS push-in connector at side and screw-in thread LRLL 135
Pressure regulator with pressure gauge Design
Type
Page
with QS push-in connector and individual thread LRMA 134 5 0bar 5
0
with QS push-in connector at both ends LRMA 134 05 bar
5 0
132
Festo AG & Co. KG – 2006/09
5.2.1 Pressure regulators
Pressure regulator without pressure gauge Housing: Polybuteneterephthalate
Type
Connection
D2
qnN [l/min]
Part No.
LR
M5
4 6 4 6 8 6 8
22 41 46 63 69 98 101
153532 153533 153534 153535 153536 153537 153538
Rx
R¼
Type
Connection
D1
qnN [l/min]
Part No.
LR
–
4 6 8
67 70 127
153540 153541 153542
2006/09 – Festo AG & Co. KG
133
5.2.1 Pressure regulators
Pressure regulator with pressure gauge Housing: Polybuteneterephthalate
Type
Connection
D2
qnN [l/min]
Part No.
LRMA
M5
4 6 4 6 8 6 8
36 42 60 75 87 96 97
153488 153490 153489 153491 153493 153492 153494
Rx
R¼
Type
Connection
D1
qnN [l/min]
Part No.
LRMA
–
4 6 8
50 76 124
153495 153496 153497
134
Festo AG & Co. KG – 2006/09
5.2.2 Differential pressure regulators
Differential pressure regulator Housing: Polybuteneterephthalate
Type
Connection
D2
qnN [l/min]1)
Part No.
LRL
M5
R½
4 6 4 6 8 6 8 10 8 10 12 12
45/30 45/30 110/96 110/115 110/120 150/241 150/224 150/231 300/463 300/476 300/438 500/760
153510 153512 153511 153513 153515 153514 153516 153518 153517 153519 153520 153521
Type
Connection
D2
qnN [l/min]1)
Part No.
LRLL
M5
4 6 4 6 8 6 8 10 8 10 12 12
50/30 50/32 110/100 110/155 110/115 170/267 170/268 170/269 300/474 300/456 300/518 500/730
153498 153500 153499 153501 153503 153502 153504 153506 153505 153507 153508 153509
Rx
R¼
Ry
Rx
R¼
Ry
R½
1)
Flow control direction/non-return direction
2006/09 – Festo AG & Co. KG
135
136
Festo AG & Co. KG – 2006/09
5
Shut-off, pressure control and flow control valves
5.3
Flow control valves Selection aid
138
5.3.1 One-way flow control and flow control valves 141
One-way flow control valves – the right setting is crucial Setting made easy: such as metering a flow rate, for example for speed regulation of single- or double-acting cylinders. Festo’s compact and sturdy one-way flow control valves provide the right solution for every application. The numerous variants suit every environment and are quick and easy to fit.
The product of your choice – for correct setting of the flow rate Fast installation with QS connections Maximum adaptability – directly at the cylinder or inline A large number of variants – GRLA/Z/O, GRGA/Z/O, GR/O Range of flow rates 0 – 2000 l/min Tight seal thanks to G thread Variants: – Precision flow control valves – Screw-in or inline variants – Stainless steel, die-cast zinc, polymer Connections: – For cylinders with M3 to G½ connecting thread – For tubing with ∅ 3 to 12 mm Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
137
5.3
Flow control valves Selection aid
Standard flow control valve with QS push-in connection, D series Design
Type
Page
Mini flow control valve with QS push-in connection PK Design
Type
Page
L-shaped outlet, slotted head screw GRLA 141
L-shaped outlet, slotted head screw GRLA 144
GRLZ
GRLZ GRLO
L-shaped outlet, knurled screw GRLA 142
Parallel outlet, slotted head screw GRGA 144 GRGZ GRGO
Parallel outlet, rotatable, slotted head screw GRXA 143
Standard flow control valve with female thread Design
Type
Page
L-shaped outlet, slotted head screw GRLA 145 Standard flow control valve with female thread, B series Design
Type
Page
L-shaped outlet, slotted head screw GRLA 143
138
GRLZ GRLO
L-shaped outlet, knurled screw GRLA 145 GRLZ
Festo AG & Co. KG – 2006/09
5.3
Flow control valves Selection aid
Standard flow control valve with barbed fitting PK Design
Type
Page
Mini flow control valve with barbed fitting PK Design
Type
Page
L-shaped outlet, slotted head screw GRLA 146
L-shaped outlet, slotted head screw GRLA 147
GRLZ
GRLZ GRLO
L-shaped outlet, knurled screw GRLA 146
Parallel outlet, slotted head screw GRGA 147
GRLZ
GRGZ GRGO
Mini flow control valve with female thread Design
Type
Slotted head screw GRLA GRLZ GRLO
Corrosion-resistant flow control valve with female thread
Page
Design
147
L-shaped outlet, slotted head screw CRGRLA 148
Type
Page
Inline flow control valve with QS push-in connections Design
Type
Knurled screw GR
Page 148
GRO
2006/09 – Festo AG & Co. KG
139
5.3
Flow control valves Selection aid
Retainer for front panel mounting Design
Type
Page
Design
Type
Page
148
Slotted screw GRE
149
GRU
149
Retainer GR-H-QS
Flow control/silencer combination
Standard inline flow control valve with female thread Design
Type
Knurled screw GR
Page 149
GRA
140
Festo AG & Co. KG – 2006/09
5.3.1 One-way flow control and flow control valves
Standard flow control valve with QS push-in connection, D series Housing: Die-cast zinc
Type
Connection
D1
Function1)
L-shaped outlet, slotted head screw 3 GRLA M5 E 4 6 3 Gx 4 6 8 6 G¼ 8 10 6 Gy 8 10 G½ 12 3 GRLZ M5 S 4 6 3 Gx 4 6 8
qnN [l/min]2)
Part No.
100/100 100/110 115/110 130/130 160/190 185/240 215/250 400/420 475/500 480/500 495/495 820/850 900/975 1580/1605 100/100 110/65 115/70 130/100 160/120 185/160 215/175
193137 193138 193139 193142 193143 193144 193145 193146 193147 193148 193149 193150 193151 193152 193153 193154 193155 193156 193157 193158 193159
L-shaped outlet, slotted head screw, for high flow rates 6 400/420 GRLA Gx E 8 475/500
537075 537076
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
141
5.3.1 One-way flow control and flow control valves
Standard flow control valve with QS push-in connection, D series Housing: Die-cast zinc
Type
Connection
D1
L-shaped outlet, knurled screw 3 GRLA M5 4 6 3 Gx 4 6 6 G¼ 8 10 6 Gy 8 10 G½ 12
Function1)
qnN [l/min]2)
Part No.
E
100/100 100/110 115/110 130/130 160/190 185/240 400/420 475/500 480/500 495/495 820/850 900/975 1580/1605
197576 197577 197578 197579 197580 197581 534338 534339 534340 534341 534342 534343 534344
L-shaped outlet, knurled screw, for high flow rates Gx 6 400/420 GRLAGRLA E Gx 8 475/500
537072 537073
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16
142
Festo AG & Co. KG – 2006/09
5.3.1 One-way flow control and flow control valves
Standard flow control valve with QS push-in connection, D series Housing: Die-cast zinc
Type
Connection
D1
Function1)
Parallel and rotatable outlet, slotted head screw 3 GRXA M5 E 4 6 3 Gx 4 6 8 6 G¼ 8 10
qnN [l/min]2)
Part No.
100/60 110/65 115/70 130/100 160/120 185/160 215/175 400/290 475/325 480/345
195806 195807 195808 195809 195810 195811 195812 195813 195814 195815
Standard flow control valve with QS push-in connection, B series Housing: Polybutylene terephthalate, reinforced
Type
Connection
D1
L-shaped outlet, knurled screw 6 GRLA Gx 8 6 G¼ 8 6 Gy 8
Function1)
qnN [l/min]2)
Part No.
E
400/420 475/500 495/495 820/850 900/975 1580/1605
162965 162966 162967 162968 162969 162970
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
143
5.3.1 One-way flow control and flow control valves
Mini flow control valve with QS push-in connection Housing: Die-cast zinc
Type
Connection
D1
Function1)
L-shaped outlet, slotted head screw M3 3 GRLA E 3 M5 4 M3 3 GRLZ S 3 M5 4 M3 3 GRLO O 3 M5 4
qnN [l/min]2)
Part No.
41/50 40/70 40/75 41/44 48/52 48/65 18 40 40
175041 175053 175056 175043 175055 175058 175042 175054 175057
Mini flow control valve with QS push-in connection Housing: Die-cast zinc
Type
Connection
D1
Function1)
Parallel outlet, slotted head screw M3 3 GRGA E 3 M5 4 M3 3 GRGZ S 3 M5 4 M3 3 GRGO O 3 M5 4
qnN [l/min]2)
Part No.
41/50 40/70 40/75 41/44 48/52 48/65 18 40 40
175044 175062 175065 175046 175064 175067 175045 175063 175066
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16
144
Festo AG & Co. KG – 2006/09
5.3.1 One-way flow control and flow control valves
Standard flow control valve with female thread Housing: Die-cast zinc
Type
Connection
D1
Function1)
qnN [l/min]2)
Part No.
95/95 340/420 610/820 1450/1600 2100/2200 4320/4720 95/95 340/420 610/820 95
151160 151165 151172 151178 151179 151180 151183 151188 151195 151181
Function1)
qnN [l/min]2)
Part No.
E
95/95 340/420 610/820 1450/1600 2100/2200 4320/4720
151163 151169 151175 151186 151192 151198
L-shaped outlet, slotted head screw M5 M5 GRLA E Gx Gx G¼ G¼ Gy Gy G½ G½ G¾ G¾ M5 M5 GRLZ S Gx Gx G¼ G¼ GRLO M5 M5 O
Type
Connection
D1
L-shaped outlet, knurled screw M5 M5 GRLA Gx Gx G¼ G¼ M5 M5 GRLZ Gx Gx G¼ G¼
S
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
145
5.3.1 One-way flow control and flow control valves
Standard flow control valve with barbed fitting PK Housing: Die-cast zinc
Type
Connection
Di
Function1)
qnN [l/min]2)
Part No.
83/83 83/88 110/110 230/240 300/290 260/260 540/585 83/83 83/88 110/110 230/240 300/290 260/260 540/585
151161 151162 151166 151167 151168 151173 151174 151184 151185 151189 151190 151191 151196 151197
Function1)
qnN [l/min]2)
Part No.
E
83/83 230/240 300/290 260/260 540/585 83/83 230/240 300/290 260/260 540/585
151164 151170 151171 151176 151177 151187 151193 151194 151199 151200
L-shaped outlet, slotted head screw 3 GRLA M5 E 4 3 Gx 4 6 4 G¼ 6 3 GRLZ M5 S 4 3 Gx 4 6 4 G¼ 6
Type
Connection
Di
L-shaped outlet, knurled screw M5 3 GRLA 4 Gx 6 4 G¼ 6 M5 3 GRLZ 4 Gx 6 4 G¼ 6
S
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, standard I.D. 25
146
Festo AG & Co. KG – 2006/09
5.3.1 One-way flow control and flow control valves
Mini flow control valve with female thread Housing: Die-cast zinc
Type
Connection
Di
Function1)
qnN [l/min]2)
Part No.
GRLA
M3 M5 M3 M5 M3 M5
M3 M5 M3 M5 M3 M5
E
18/20 40/75 18/20 40/65 18 40
175038 175047 175040 175049 175039 175048
qnN [l/min]2)
Part No.
40/63 40/58 40
175050 175052 175051
qnN [l/min]2)
Part No.
40/63 40/58 40
175059 175061 175060
GRLZ GRLO
S O
Mini flow control valve with barbed fitting PK Housing: Die-cast zinc
Type
Connection
Di
Function1)
L-shaped outlet, slotted head screw GRLA M5 3 E GRLZ M5 3 S GRLO M5 3 O
Type
Connection
Di
Function1)
Parallel outlet, slotted head screw GRGA M5 3 E GRGZ M5 3 S GRGO M5 3 O
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, standard I.D. 25
2006/09 – Festo AG & Co. KG
147
5.3.1 One-way flow control and flow control valves
Corrosion-resistant flow control valve with female thread Housing: High-alloy stainless steel
Type
Connection
D1
Function1)
qnN [l/min]2)
Part No.
CRGRLA
M5 Gx G¼ Gy G½
M5 Gx G¼ Gy G½
E
95/95 340/420 610/820 1450/1600 2100/2200
161403 161404 161405 161406 161407
Inline flow control valve with QS push-in connections Housing: Polybutylene terephthalate, reinforced
Type
D1
Function1)
qnN [l/min]2)
Part No.
GR
3 4 4 6 6 8 3 4 5
E/S
25/70 85/110 40/110 75/270 160/270 225/400 25 85 160
193965 193967 193966 193968 193969 193970 193971 193972 193973
GRO
O
Retainer for front panel mounting Polyacetate
Type
for valve with push-in connections
Part No.
GR-H-QS GR H QS
QS-3/QS-4 QS-6/QS-8
195495 195496
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16
148
Festo AG & Co. KG – 2006/09
5.3.1 One-way flow control and flow control valves
Standard inline flow control valve with female thread Housing: Wrought aluminium alloy, die-cast zinc G¼, Gy, G½
Type
Connection
Function1)
qnN [l/min]2)
Part No.
GR
M3 M5 Gx Gy G½ G¾ G¼
E/S
29/29 94/115 220/217 1010/1150 1620/2760 3300/4800 420/780
15899 151213 151215 6308 3720 2103 6509
GRA
Flow control/silencer combination Housing: Wrought aluminium alloy
Type
Connection
qnN [l/min]
Part No.
GRE
Gx G¼ Gy G½
520 996 2000 3600
10351 10352 35310 10353
Housing: Die-cast aluminium
Type
Connection
qnN [l/min]
Part No.
GRU
Gx G¼ Gy G½ G¾
1000 1500 1700 4000 8000
9516 9517 9518 9519 9520
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
149
150
Festo AG & Co. KG – 2006/09
6
6.1
6.2 6.3
Couplings Selection aid
152
KD/KS, quick connection couplings shut-off at one end shut-off at both ends KD/KS, safety couplings MCK, union nuts
All you need for fast, secure connections: couplings Whether with quick connection couplings KD/KS or safety couplings KDS/KSS: quick and safe connections can be yours when and where you need them. Festo’s range of couplings is suitable for all industries and applications. Whenever and wherever they’re needed. Particularly if you are looking for a quick, easy and, if need be, completely safe way of making and releasing connections.
2006/09 – Festo AG & Co. KG
Easy and safe Quick connection couplings KD/KS Safety couplings KDS and KSS, “S” for Safety Threads from M3 to G ½ Wide range of connections: male and female thread, barbed fittings, fittings with union nut, bulkhead fittings Further information www.festo.com/catalog
151
6
Couplings Selection aid
Quick connection coupling Design
Type
Page
Shut-off at one end KD…/KS…
153
Shut-off at both ends KD…/KS…
155
Safety coupling Design
Type
Shut-off at one end KD…/KS…
Page 156
Union nut Design
Type
for quick connector MCK-PK-…
152
Page 156
Festo AG & Co. KG – 2006/09
6.1
KD/KS, quick connection couplings shut-off at one end
Quick coupling socket
Quick coupling plug
Type
Nom. size Part No.
Type
Nom. size Part No.
KD1-M3-A
1.5
KS1-CN-2
1.5
Type
Nom. size Part No.
Type
Nom. size Part No.
KD2-M5-A 2.7 KD2-M5-I KD2-CK-3 KD2-CK-4 KD2-CN-4 KD2-CN-4-S
Type
151995
4087 531620 531621 531622 531623 531624
Nom. size Part No.
KD3-x-A 5 KD3-¼-A KD3-x-I KD3-¼-I KD3-CK-4 KD3-CK-6 KD3-CN-6 KD3-CN-6-S
2006/09 – Festo AG & Co. KG
2142 531626 531627 531628 531629 531630 531631 531632
KS2-M5-A 2.7 KS2-M5-I KS2-CK-3 KS2-CK-4 KS2-CN-4 KS2-CN-4-S
Type
151996
531658 531660 4091 4090 531663 531664
Nom. size Part No.
KS3-x-A 5 KS3-¼-A KS3-x-I KS3-¼-I KS3-CK-4 KS3-CK-6 KS3-CX-4 KS3-CN-6 KS3-CN-6-S
3492 531666 531668 531669 3326 3478 4047 531672 531673
153
6.1
KD/KS, quick connection couplings shut-off at one end
Coupling socket
Type
Quick coupling plug
Nom. size Part No.
KD4-¼-A 7.2 KD4-y-A KD4-½-A KD4-¼-I KD4-y-I KD4-½-I KD4-CK-6 KD4-CK-9 KD4-CK-9-S KD4-N-9
2143 2144 2145 531636 531637 531638 531639 531640 531642 531641
Type
Nom. size Part No.
KS4-¼-A 7.2 KS4-y-A KS4-½-A KS4-¼-I KS4-y-I KS4-½-I KS4-CK-4 KS4-CK-6 KS4-CK-9 KS4-CX-6 KS4-CX-9 KS4-CK-9-S KS4-N-6 KS4-N-9
2154 2155 531676 531678 531679 531680 2150 2151 531683 4048 4049 531686 2152 2153
Type
Nom. size Part No.
Type
Nom. size Part No.
KD5-½-I
13
KS5-½-A KS5-CK-13 KS5-N-13
13
154
4088
531687 4096 4089
Festo AG & Co. KG – 2006/09
6.1
KD/KS, quick connection couplings shut-off at both ends
Coupling socket
Type
Nom. size Part No.
KD3-x-A-R 5
Type
Quick coupling plug
531659
Nom. size Part No.
KD4-¼-A-R 7.2
2006/09 – Festo AG & Co. KG
531694
Type
Nom. size Part No.
KS3-x-A-R 5
Type
531667
Nom. size Part No.
KS4-¼-A-R 7.2
531677
155
6.2
KDMS/KDS/KSS, safety couplings shut-off at one end
Quick coupling socket
Type
Quick coupling plug
Nom. size Part No.
Steel design KDMS6-¼-A 7.8 KDMS6-y-A KDMS6-½-A
151776 151777 151778
Brass design KDS6-¼-A 7.8 KDS6-y-A KDS6-½-A KDS6-¼-I KDS6-y-I KDS6-½-I KDS6-CK-9 KDS6-CK-13 KDS6-CK-9-S KDS6-N-9
531647 531648 531649 531650 531651 531652 531653 531654 531656 531655
Type
Nom. size Part No.
Steel design KSS6-¼-A 7.8 KSS6-y-A KSS6-½-A KSS6-x-A KSS6-¼-A KSS6-y-A KSS6-½-A KSS6-¼-I KSS6-y-I KSS6-½-I KSS6-CK-9 KSS6-CK-13 KSS6-CK-9-S KSS6-N-9
151779 151780 531693 151781 151779 151780 531693 531695 531696 531697 531698 531699 531701 531700
Union nut for quick connector
Type
Part No.
MCK-PK-3-KD MCK-PK-4-KD MCK-PK-6-KD MCK-PK-9-KD MCK-PK-13-KD
533672 533673 533674 533675 533676
156
Festo AG & Co. KG – 2006/09
7
Distributor
7.1
FR, distribution manifold Selection aid 158
Distributor The following pages contain all the important information you will need to order tried-and-tested aluminium FR distribution manifolds.
Further information www.festo.com/catalog
The broad selection of multiple distributors with push-in fittings is detailed in Section 3.1.6 on the Quick Star range pages.
2006/09 – Festo AG & Co. KG
157
7.1
Distribution manifolds Selection aid
Design
Type
Page
4 connections FR-4
159
8 connections FR-8
159
9 connections FR-9
159
12 connections FR-12
159
158
Festo AG & Co. KG – 2006/09
7.1
FR, distribution manifolds
Distribution manifold 1 supply line 4 outlets
Distribution manifold 1 supply line 9 outlets
Type
Supply Outlet Part No.
Type
Supply Outlet Part No.
FR-44 FR
Gx G¼ Gy G½
FR-9
Gx
Gx G¼ Gy G½
6701 7849 6703 6704
M3
30981
Distribution manifold 2 supply lines 12 outlets
Distribution manifold 2 supply lines 8 outlets
Type
Supply Outlet Part No.
FR-88 FR
Gy G½ G¾
Gx G¼ G½
2006/09 – Festo AG & Co. KG
Type
Supply Outlet Part No.
FR-12
Gx
M5
4525
2077 2078 6411
159
160
Festo AG & Co. KG – 2006/09
8
Rotary distributors
Completely flexible media supply and return Whether it’s compressed air, vacuum, liquids or gases – the new single and multiple rotary distributors GF from Festo guarantee the secure transmission of media from stationary sources to rotating machine parts.
2006/09 – Festo AG & Co. KG
Radial and axial outputs with multiple rotary distributors Sturdy design with double bearings to protect against mechanical loads Further information www.festo.com/catalog
161
8
Rotary distributors
Rotary distributor Single
Rotary distributor Double
Type
D1
D2
Part No.
Type
D1
n
Part No.
GF
Gx G¼ G½
M5 Gx G¼
539290 539291 539292
GF
Gx G¼ G½
2 2 2
539287 539288 539289
162
Festo AG & Co. KG – 2006/09
9
Pressure gauges
9.1
Pressure gauge Selection aid
164
Festo pressure gauge for every application: Whether they’re being used for compressed air or vacuum. Measured in bar, psi or MPa. On a service unit or flanged in a control cabinet. The broad range of pressure gauges offers the right solution for every application.
2006/09 – Festo AG & Co. KG
Easy installation Various scales (bar/psi/MPa) Rapid pressure monitoring thanks to the red-green pressure gauge Further information www.festo.com/catalog
163
9.1
Pressure gauge Selection aid
Pressure gauge Design
Type
Flanged pressure gauge Page
Pressure gauge to DIN EN 837-1 MA-…-EN 165
Pressure gauge to DIN EN 837-1, with red-green range MA-…-RG 165
Pressure gauge MA
166
Design
Type
Page
Flanged pressure gauge to DIN EN 837-1 FMA-…-EN 168
Flanged pressure gauge FMA
168
Precision flanged pressure gauge to DIN EN 837-1 FMAP-…-EN 168
Precision pressure gauge to DIN EN 837-1 MAP-…-EN 167
Pressure gauge with QS fitting MA-…-QS 167
164
Festo AG & Co. KG – 2006/09
9.1.
Pressure gauge
MA-…-EN
Type MA-…-EN MA … EN
Nominal size
Indicating range [bar] [MPa]
[psi]
40
0 … 10 0 … 16 0 … 25 0…6 0 … 10 0 … 16 0 … 25 0…6 0 … 10 0 … 16 0 … 25 0 … 2,5 0 … 10 0 … 16 0…1 0 … 2,5 0 … 10 0 … 16
0 … 145 0 … 232 0 … 360 0 … 87 0 … 145 0 … 232 0 … 360 0 … 87 0 … 145 0 … 232 0 … 360 0 … 36 0 … 145 0 … 232 0 … 14,5 0 … 36 0 … 145 0 … 232
50
63
– – – – – – – – – – – – – – – – – –
D1
Part No.
Rx 162835 162836 526167 R¼ 187078 187079 187080 187081 G¼ 183899 183900 183901 183902 G¼ 162837 162838 162839 G¼ 162844 162845 162840 162841
MA-…-RG
Type MA-…-RG MA … RG
Nominal size
Indicating range [bar] [MPa]
40
0 … 10 0 … 16
– –
– – – –
– –
2006/09 – Festo AG & Co. KG
0…1 0 … 1,6
D1
Part No.
[psi] – – – –
0 … 145 0 … 232
Rx 525725 525726 526778 526779 526786 526787
165
9.1.
Pressure gauge
MA-…-RG
Type MA-…-RG MA … RG
Nominal size
Indicating range [bar] [MPa]
50
0 … 2,5 0 … 10 0 … 16 – – – – – –
63
0 … 2,5 0 … 10 0 … 16 – – – – – –
D1
Part No.
R¼
525727 525728 525729 526780 526781 526782 526788 526789 526790 525730 525731 525732 526783 526784 526785 526791 526792 526793
[psi]
– – –
– – – 0 … 0,25 – 0…1 – 0 … 1,6 – – 0 … 36 – 0 … 145 – 0 … 232 – – – – – – 0 … 0,25 – 0…1 – 0 … 1,6 – – 0 … 36 – 0 … 145 – 0 … 232
R¼
MA
Type MA
Nominal size
Indicating range [bar] [MPa]
23
0…6 0 … 10 0 … 16 0 … 10 0 … 16 0 … 10
27
– –
166
D1
– – – – –
0 … 87 0 … 145 0 … 232 0 … 145 0 … 232
0…1
– –
–
Part No.
[psi]
0 … 160
Rx 183896 183897 183898 Rx 541733 541734 M5 526323 526324 527405
Festo AG & Co. KG – 2006/09
9.1.
Pressure gauge
MA
Type MA
Nominal size
Indicating range [bar] [MPa]
[psi]
40
0 … 10 0 … 16
0 … 145 0 … 232
– – – – – – 50
0 … 10 0 … 16 –
– –
0…1 0 … 1,6 0 … 0,6 0…1 0 … 1,6 0 … 2,5 – –
0…1 0 … 1,6
D1
– – – – – –
0 … 145 0 … 232 – –
63
0 … 0,25 –
0 … 3,6
Nominal size
Indicating range [bar] [MPa]
[psi]
40
0…1 0…4 0…6 0 … 16
0 … 15 0 … 58 0 … 87 0 … 232
Nominal size
Indicating range [bar] [MPa]
[psi]
15
0…8
–
Part No.
Gx 359874 345395 192732 192733 G¼ 184285 184286 184287 184288 G¼ 359873 356759 192734 192735 G¼ 7169
MAP-…-EN
Type MAP-…-EN MAP … EN
– – – –
D1
Part No.
Rx 161126 162842 161127 161128
MA-…-QS
Type MA-…-QS MA … QS
2006/09 – Festo AG & Co. KG
–
D1
Part No.
QS-4 QS-6 QS-8
153383 153384 183385
167
9.1.
Pressure gauge
FMA-…-EN
Type FMA-…-EN FMA … EN
Nominal size
Indicating range [bar] [MPa]
[psi]
40
0 … 10 0 … 16 0 … 2,5 0 … 10 0 … 16 0 … 2,5 0 … 10 0 … 16
0 … 145 0 … 232 0 … 36 0 … 145 0 … 232 0 … 36 0 … 145 0 … 232
50
63
– – – – – – – –
D1
Part No.
G¼ 159596 159597 G¼ 159598 159599 159600 G¼ 159601 159602 159603
FMA
Type FMA
Nominal size
Indicating range [bar] [MPa]
[psi]
63
0 … 0,25 –
0 … 3,6
Nominal size
Indicating range [bar] [MPa]
[psi]
63
0…1 0…4 0…6 0 … 16
0 … 15 0 … 58 0 … 87 0 … 232
D1
Part No.
G¼ 225783
FMAP-…-EN
Type FMAP
168
– – – –
D1
Part No.
G¼ 161129 162843 161130 161131
Festo AG & Co. KG – 2006/09
10
Accessories
With Festo, you don’t need a magnifying glass to find accessories You only really notice accessories when you need them and you can’t find them. Then it’s like searching for a needle in the proverbial haystack. Not with Festo! Our comprehensive range of accessories including sealing rings, tubing cutters or silencers is carefully thought through – to ensure you have everything you need for speedy installation.
2006/09 – Festo AG & Co. KG
Sealing material Cutting tools for tubing Tubing strap Pneutainer Silencer Silencer LFU Further information www.festo.com/catalog
169
10
Accessories Sealing material
Sealing ring
Type
for thread
Polyvinyl chloride M3 O M5 Gx G¼ Gy G½ G¾ G1 Polyvinylidenfluoride M5 CRO Gx G¼ Gy G½ G¾ G1
170
Sealing ring with metal housing
Part No. 30290 3565 2223 2224 2225 2226 2227 210893
165191 165192 165193 165194 165195 165196 165197
Type
for thread
Part No.
Stainless steel, nitrile rubber M5 34634 OL M6 161180 M10 161181 M12 161182 M14 161183 M16 165298 M22 165299 Gx G¼
33840 34635
Aluminium, nitrile rubber Gy 34636 OL G½ 34637 G¾ 34638
Festo AG & Co. KG – 2006/09
10
Accessories Sealing material
Sealing ring with support ring
Type
for thread
Thread sealing tape
Part No.
Type
Part No.
GWB-0,1
9076
Stainless steel, nitrile rubber M3 130949 OK M5 130850 M7 130851 Polyamide, thermoplastic polyurethane Gx 531771 OK G¼ 531772 Gy 531773 G½ 531774 G¾ 531775 Sealing ring assortment
Type
for thread
Quantity
Part No.
OL
M5 Gx G¼ Gy G½ G¾
50 100 100 40 30 10
161355
2006/09 – Festo AG & Co. KG
171
10
Accessories Connecting/disconnecting tools for tubing
Tubing cutter for flame-retardant tubing PAN-V0
Type
for D1
Part No.
PAN-V0S PAN V0S
6 8 10 12
160554 160555
Connecting pliers for connecting plastic tubing PP-3, PU-3, PP-4 and PU-4 to barbed nipples
Type
Part No.
ZMS-PK-3/4
9341
Pipe cutter ZR for plastic pipes PQ-PA up to O.D. 28 mm
Hose cutter for metal braided hose
Type
Part No.
Type
Part No.
PXS-B
11572
ZR
194592
Disconnecting pliers for removing plastic tubing PP-3, PU-3, PP-4 and PU-4 from barbed nipples
Type
Part No.
ZDS-PK3 ZDS-PK-4
9090 9522
172
Festo AG & Co. KG – 2006/09
10
Accessories Connecting/disconnecting tools for tubing, Pneutainer
Pipe cutter ZRS for plastic tubing with and without fabric reinforcement up to O.D. 20 mm
Type
Part No.
ZRS
7658
Type
Quantity
Spare blades ZRS 10
Part No.
Type
Part No.
ZW
532371
Tubing cassette
218606
Tubing strap
Type
Bundle ∅ [mm]
Part No.
PB
30 45 100
6741 6742 6743
2006/09 – Festo AG & Co. KG
Pneutainer
Type
Width [mm]
Part No.
ZW-KS ZW-KB
110 160
532372 532373
173
10
Accessories Silencers
Silencer U Compact design
Type
Silencer UC-QS with push-in sleeve for push-in fitting QS
D1
Part No.
Sintered metal U-M3 M3 U-M5 M5
163978 4645
Silencer U
Type
D1
Part No.
Polymer U-x U-¼ U-y U-½ U-¾ U-1
Gx G¼ Gy G½ G¾ G1
2307 2316 2309 2310 2311 2312
Die-cast metal U-x-B Gx U-¼-B G¼ U-y-B Gy U-½-B G½ U-¾-B G¾ U-1-B G1
174
6841 6842 6843 6844 6845 151990
Type
D1
Part No.
Polyethylene UC-QS-3H UC-QS-4H UC-QS-6H UC-QS-8H UC-QS-10H
3 4 6 8 10
165005 165006 165007 175611 526475
Type
D1
Part No.
Polyethylene UC-M5 UC-M7 UC-x UC-¼
M5 M7 Gx G¼
165003 161418 161419 165004
Silencer UC
Filter silencer LFU Input pressure 0 … 16 bar
Type
D1
Part No.
LFU-¼ LFU-y LFU-½ LFU-1
G¼ Gy G½ G1
539132 539133 10494 40495
Festo AG & Co. KG – 2006/09
11
Tips and tricks
Recommended quality classes within compressed air used as process air which Festo pneumatic components in various industries. These quality will operate reliably in different classes are recommended in pneumatic applications. The table DIN ISO 8573-1. below lists typical purity classes for Applications Solids Water dew Max. oil Recompoint (0 °C) content mended grade of filtration [µm] [°C] [mg/m3] [µm] Mining Cleaning Welding machines Machine tools Compressed air cylinders Compressed air valves Packaging technology High-precision pressure regulators Measurement atmosphere Storage atmosphere Painting atmosphere Sensors Pure breathing air
40 40 40 40 40
– +10 +10 +3 +3
25 5 25 25 25
40 40 40 40 40
40/50 40 5
+3 +3 +3
25 1 1
40/50 5…1 5…1
1
+3
1
5…1
1 1 1 0.01
–20 +3 –20/–40 –
1 0.1 0.1 –
5…1 5…1 5…1 … 0.01
This standard also divides the specifications in the table below are compressed air quality into seven based on standard temperature and quality classes. The cubic metre pressure as per ISO 554. Class Particle Particle density Pressure Residual oil size dew point content max. in µm max. in mg/m3 max. in °C max. in mg/m3 1 2 3 4 5 6 7
0.1 1 5 15 40 – –
2006/09 – Festo AG & Co. KG
0.1 1 5 8 10 – –
–70 –40 –20 +3 +7 +10 not defined
0.01 0.1 1.0 5 25 – –
175
11
Tips and tricks
The grade of filtration is always determined by the application. Examples of permissible particle sizes in compressed air: 40 µm to 5 µm for vane motors, working cylinders, controllers and pneumatic hammers Less than 5 µm for regulators, valves, measurement instruments, spray guns Less than 1 µm for applications in the food processing, pharmaceutical and electrical engineering industries
It is also possible to combine a number of processes or to connect filters in series, for example two micro filters, whereby the second filter contains active carbon and acts as an adsorption filter. This filter then retains odours from oil or other solids. Incidentally most pneumatic working and control components will function normally with oil-free air since they are lubricated for life at the factory. However, if you are using lubricated air then once you start you must continue – you cannot go back to oil-free air!
In order to increase the service life of an active carbon filter, it should always be positioned after a micro filter, which in turn should be positioned after a preliminary filter. Active carbon filter cartridges should generally be replaced after 1,000 operating hours or if an oil odour is noticed.
176
Festo AG & Co. KG – 2006/09
11
Tips and tricks
Application
Range of applications
Primary function (examples)
Compressed air tools in assembly lines; pneumatic controllers; transfer, welding and pressing lines; groups of machines
To supply a large number of consuming devices over long distances, oil mist greater than 2 µm; very good transmission characteristics over 150 m; installation above consuming device recommended; branching permitted; continuous supply of oil at a rate of 7 to 12 mg/m3
Tools; pneumatic drives; controllers
To supply individual devices: oil mist 4 to 10 µm; satisfactory transmission characteristics up to 6 m; installation above consuming device necessary; oil supplied at a rate of 15 to 25 mm3/drops
Tools with low air requirement; compressed air cylinder controllers; controllers for unlubricated air consumption
Low operate margin, large range of flow rates: oil mist greater than 10 µm; satisfactory transmission characteristics up to 6 m; installation above consuming device necessary; oil supplied at a rate of 15 to 25 mm3/drops
A If a constant supply of homogeneous oil mist is required with long supply lines over 150 m; lubrication of a range of consuming devices without overlubrication
B For all standard applications without special requirements. Individual device lubrication, short distances
C For applications involving an extremely wide range of flow rates, high responsiveness, unlubricated air consumption before the lubricator
2006/09 – Festo AG & Co. KG
177
11
Tips and tricks
Application
Range of applications
Primary function (examples)
Short-stroke cylinders; small compressed air tools; cutting tools
Light lubrication at the point of consumption; oil droplets 1 to 30 µm3; transmission characteristics not applicable; installation at the consuming device; oil supplied at a rate of 1 to 30 mm3/piston stroke
High-speed bearings; sander spindles; knitting machines; gearboxes
To transport a fine oil mist for lubrication and cooling, oil mist less than 2 µm, good transmission characteristics over 30 m; installation above consuming device recommended
D For infrequent individual activation of consuming devices after long periods of rest, long distances between lubricators and consuming devices, low flow rates
E Wherever a fine and uniform oil mist is required in very small and well metered quantities
178
Festo AG & Co. KG – 2006/09
11
Tips and tricks
Here are some tips on selecting components: Always size the service unit one connection size higher than is required for the maximum flow rate. Undersizing leads to pressure fluctuations at the regulator and to inadequate filter service life. Always mount service units at the coolest point in the system, for example on an exterior wall instead of in the waste heat zone of a working machine. Service units should never be mounted more than 5 metres away from the last consuming device. Otherwise the oil mist may condense before it reaches the actual consuming device if lubricated air is being used. Water separators separate any water droplets that occur in the network. Even the largest water separator will need to be emptied at some time. Therefore: make sure that you service your water separator regularly or, if in the project planning phase, consider using an automatic water separator. Filter bowls should only be cleaned using water, not solvents. Use metal bowls for harsh environments.
2006/09 – Festo AG & Co. KG
Always choose a larger solids filter than is necessary. Note the flow direction when installing the filter. Do not clean filter cartridges – dispose of them. If using an adsorption dryer, place a preliminary filter (grade of filtration 1 µm) upstream of the input filter to extend the service life of the input filter. Contact with oil will considerably reduce the service life of the drying agent. Finally the air inlet temperature should be less than 35 °C. Use a lockable regulator knob to prevent the pressure settings for the pressure regulator being changed without authorisation. Compressed air lubricators must only be filled with the lowviscosity mineral oil approved by the manufacturer. If operating large working cylinders (piston diameter above 100 mm) with lubricated air, use a filter silencer for the exhaust air. This dampens the exhaust noise and separates particles via a fine filter cartridge. Services units need to be serviced too – implement a maintenance schedule to prevent them failing prematurely and causing problems.
179
11
Tips and tricks
The illustration below shows the structure of a push-in fitting. These fittings are equally well suited to vacuum or compressed air. Steel retaining claws secure the tubing without damaging its surface. Vibration and pressure surges are safely
absorbed. The tubing can be released by pressing in the release ring. The claw is then lifted away from the tubing. This push-in/clamp function is used in many types of fitting.
Push-in connector/fitting for tubing a)
How a push-in connector works (Festo, QS, QS-V0, CRQS, QS-CM)
b)
Push-in fitting (Festo, QS-F)
180
1 2 3 4 5 6 7 8
Plastic tubing Release ring Break-proof housing Stainless steel retaining claw Flexible sealing sleeve Stainless steel clamping collet Brass housing O-ring seal
Festo AG & Co. KG – 2006/09
11
Tips and tricks
Here are some criteria to consider when selecting tubing: Flexibility, smallest bending radius Mechanical strength, resistance to impact and abrasion Resistance to aging, ultraviolet light, weathering Dielectric, electrostatic properties Flammability, combustibility Internal pressure capacity Temperature resistance Resistance to chemicals, mineral oil External and/or internal diameter tolerance Smoothness of walls (internal) Gas permeability
2006/09 – Festo AG & Co. KG
Suitability for welding and bonding Fatigue resistance to vibrations and continuous stress Long-term re-coil force (for spiral tubing) Dimensional stability Suitability for chain link trunking Suitability for use in the food processing and pharmaceutical industries Identifiability through different colours Resistance to hydrolysis and microbes
181
Tips and tricks
PVC PFA
PL
Technical specifications
a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q) r) s) t) u) v) w)
Outside diameter1) (CETOP RP54P) Resistance to chemicals Resistance to microbes Resistance to UV radiation2) Resistance to hydrolysis Resistance to stress cracks Flame-retardant Approved for food processing industry Antistatic, electrically conductive Halogen-free Data and specifications for Festo types TÜV-tested Free of paint-wetting impairment substances Suitable for chain link trunking Recomm. for contact with water (not drinking water) Resistance to abrasion Resistance to kinking Resistance to detergents, coolants Suitability for vacuum High thermal and mechanical load capacities Minimal weight Standard I.D.3) High flexibility at low temperatures High pressure load capacity
1) 2) 3)
For push-in fittings, e.g. Quick Star Use black version For barbed fittings
++ + – *
Good/resistant Suitable in certain conditions Unsuitable Not applicable
182
*
– ++ + + + – – – – ++ ++ + + + + + + + ++ ++ + ++
PFAN
11
++ ++ ++ ++ ++ ++ ++ ++ – – ++ ++ + ++ ++ + ++ ++ ++ + ++ ++ ++
Festo AG & Co. KG – 2006/09
11
Tips and tricks
PUN-DUO
PUN-H
PUN-VO
PUN-CM
PU
PU-DUO
PL
PLN
PAN
PAN-VO
PP
PPS
a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q) r) s) t) u) v) w)
PE
PUN
PU
++ + + + + + – – – ++ ++ ++ ++ + ++ ++ + ++ + ++ ++ ++ ++
++ + + + + + – – – ++ ++ ++ ++ + ++ ++ + ++ + ++ ++ ++ ++
++ + + + ++ + – ++ – ++ ++ ++ ++ ++ ++ ++ + ++ + ++ ++ ++ ++
++ + + + ++ + ++ – – ++ ++ ++ ++ + ++ + + ++ + ++ ++ ++ ++
++ – + + + + – – ++ ++ ++ ++ ++ + + + + ++ + ++ – + +
* + + + + + – – – ++ ++ ++ ++ + ++ ++ + ++ + ++ ++ ++ ++
* + + + + + – – – ++ ++ ++ ++ + ++ ++ + ++ + ++ ++ ++ ++
* ++ ++ + ++ + – ++ – – ++ ++ + ++ + + ++ ++ + ++ ++ ++ ++
++ ++ ++ + ++ + – ++ – ++ ++ ++ + ++ ++ + ++ ++ ++ ++ ++ ++ ++
++ + ++ + + + – – – ++ ++ ++ ++ + ++ ++ + ++ ++ ++ ++ ++ ++
++ + ++ ++ + + ++ – – – ++ ++ ++ + ++ + + ++ ++ + – + ++
* + ++ + + + – – – ++ ++ ++ ++ + ++ ++ + ++ ++ ++ ++ ++ ++
* + ++ + + + – – – ++ ++ ++ ++ + ++ ++ + ++ ++ ++ – ++ ++
Technical properties of plastic tubing (Festo products and Festo designation) CM DUO H N PA
Electrically conductive Tubing pair Hydrolysis-resistant Standard O.D. to CETOP RP54P Polyamide
2006/09 – Festo AG & Co. KG
PE PFA PU PL S VO
Polyethylene Perfluoralkoxy Polyurethane Fabric-reinforced PVC Spiral tubing Flame-retardant
183
Tips and tricks
184
Tubing ID in mm
When using tubing, people often make the mistake of combining different diameters within a string. This has the effect of reducing the flow pressure. Another common mistake people make is selecting tubing lengths that are too long. Spiral tubing has a higher pressure drop than normal straight tubing precisely because of its long length. The diagram opposite illustrates the pressure drop that occurs with increasing tubing length by illustrating the decreasing flow rate. An output pressure of 7 bar (effective) and a pressure drop of 0.2 bar were selected as fixed variables. The tubing is a PVC tubing with a sleeve and fittings at both ends.
Volumetric flow rate in litre(s)
11
Tubing length in m If the Festo push-in system is used there is no reduction of cross section within the tubing, which has a positive effect on the pressure drop.
Festo AG & Co. KG – 2006/09
2006/09 – Festo AG & Co. KG
185
186
Festo AG & Co. KG – 2006/09
04.09.2006
9:20 Uhr
Seite 1
The Pneumatics Installation Guide
54043 en / 2006/09
2006/2007
www.festo.com
The right installation materials for every application – system solutions from Festo “Everything from a single source!” This is something you often see and hear. But when it comes to Festo’s tubing/threaded fitting range, it’s really true. This range has been consistently enhanced in recent years in terms of both tubing and fittings, with considerable effort going into ensuring application-specific tubing/ threaded fitting combinations that are optimally harmonised. The right solution for every task.
2
Festo’s “Pocket Guide to Pneumatic Installation” will help you to navigate the wide range of fittings and connectors; non-return, pressure control and flow control valves and tubing to ensure you end up with the installation solution that is right for you.
Festo AG & Co. KG – 2006/09
Overview
1
2006/09 – Festo AG & Co. KG
Tubing/threaded fitting combinations
7
2
Tubing/pipes
11
3
Fittings
35
4
Threaded fittings
107
5
Shut-off, pressure control and flow control valves
117
6
Couplings
151
7
Distribution manifolds
157
8
Rotary distributors
161
9
Pressure gauges
163
10
Accessories
169
11
Tips and tricks
175
3
Contents
1
Tubing/threaded fitting combinations
2
Tubing/pipes
11
2.1
Plastic tubing
11
2.1.1 Tubing, with standard O.D.
16
2.1.2 Tubing, with standard I.D.
25
2.1.3 Spiral tubing
28
2.2
31
Pipes
2.2.1 Compressed air piping PQ 3
Fittings
33 35
3.1 For standard O.D. tubing 3.1.1 QSM, Quick Star, mini and QS, Quick Star, standard 3.1.2 QSM-B, Quick Star, mini and QS-B, Quick Star, standard Core functionality 3.1.3 QS-V0, Quick Star Resistant to welding spatter 3.1.4 QS-F, Quick Star Metal 3.1.5 CRQS, Quick Star Stainless steel 3.1.6 QSLV/QSQ/QST3, Quick Star Multiple distributor 3.1.7 QSK/QSR, Quick Star Function fittings 3.2 For standard I.D. tubing 3.2.1 N/CN, barbed fittings 3.2.2 CK, quick connectors 3.2.3 CX, quick connectors 3.3 For pipes 3.3.1 CQ, push-in fittings
4
7
35 39
61 67 71 77 81 84 87 91 95 101 103 105
Festo AG & Co. KG – 2006/09
Contents
4
Threaded fittings
107
5
Shut-off, pressure control and flow control valves Shut-off valves Pressure control valves Flow control valves
117 117 131 137
6
Couplings
151
6.1
KD/KS, quick connection couplings shut-off at one end shut-off at both ends KDS/KSS, safety couplings Union nuts
156 156
7
Distribution manifolds
157
7.1
FR, distribution manifolds
158
8
Rotary distributors
161
9
Pressure gauges
163
9.1
Pressure gauge
164
10
Accessories
169
Sealing material Connecting/disconnecting tools for tubing Barbed tubing connectors Pneutainer Silencers
170 172 173 173 174
Tips and tricks
175
5.1 5.2 5.3
6.2 6.3
11
2006/09 – Festo AG & Co. KG
153 153 155
5
6
Festo AG & Co. KG – 2006/09
1
Tubing/threaded fitting combinations
Well combined: Tubing-threaded connector for all individual situations While many of our competitors focus on tubing or on the threaded fittings, the Festo range is characterised by our trademark system solution approach. It has been consistently enhanced in recent years in terms of both tubing and fittings, with considerable effort going into ensuring application-specific tubing/threaded fitting combinations that are optimally harmonised.
depends mainly on the exact place of installation. Each individual case is characterised by a series of different requirements for tubing/threaded fitting combinations. However cases can often be pinned down using a single feature for rapid orientation. A glance at the overview of our most popular tubing/threaded fitting combinations will help you to make the right choice quickly and reliably.
The perfect choice of tube and threaded fitting combination
2006/09 – Festo AG & Co. KG
7
1
Tubing/threaded fitting combinations
Applications and environmental influences
Recommended tubing
Recommended fitting
Economic I Key functions at an PUN-E 21 QS-B attractive price. Installation-friendly thanks to the inherent resilience. Keyy functions at an attractive price. The high resistance of PEN tubing makes it suitable for use in a wide variety of applications. Maximum flexibility in standard applications. More than 1000 types of QS fitting.
61
Economic II PEN 18 QSM-B/QS-B 61
Multiple variants PUN 19 QS
39
Resistant to hydrolysis For applications in 39 damp environments or PUN-H 22 QS in contact with water at up to 60 °C.
8
Pressure ranges up to 14 bar.
Pressure resistant I PAN 16 QS
39
Pressure ranges up to 20 bar.
Pressure-resistant II PAN-R 16 QS-F
71
Festo AG & Co. KG – 2006/09
1
Tubing/threaded fitting combinations
Applications and environmental influences
Recommended tubing
Recommended fitting
Temperatures up to 150 °C.
Resistant to heat PFAN 17 QS-F
Danger of static discharge.
Antistatic PUN-CM QS-F 21
Non-food zones of the foodstuffs industry.
Approved for use in the food industry 71 PUN-H 22 QS-F
71
71
Resistant to cleaning agents Environments requirrequir PLN 18 QS-F 71 ing intensive cleaning.* Ideal for splash zones of the foodstuffs industry. Areas of fire risk.
Indirect vicinity of welding spatter.
*
Flame retardant PUN-V0 QS-F 23
71
Resistant to welding spatter I PAN-V0-B QS-F 71 24
Resistance to media: www.festo.com/mediaresistance
2006/09 – Festo AG & Co. KG
9
1
Tubing/threaded fitting combinations
Applications and environmental influences Immediate vicinity of welding spatter.
Recommended tubing
Recommended fitting
Resistant to welding spatter II PAN-V0 QS-V0 67 17
Resistant to media Aggressive media.* Optimal for food zones PFAN 17 CRQS in the foodstuffs industry.
Mechanical loads.
*
10
Resilient PX 27 CX
77
101
Resistance to media: www.festo.com/mediaresistance
Festo AG & Co. KG – 2006/09
2
Tubing/pipes
2.1
Plastic tubing Selection aid
12
Tubing – the flexible transmission component Tubing is indispensable in connecting pneumatic valves, cylinders and decentralised compressed air preparation systems because of its flexibility and low space requirement. Festo offers a full tubing range, optimised for special requirements.
2006/09 – Festo AG & Co. KG
Further information www.festo.com/catalog
11
2.1
Plastic tubing Selection aid
Fire protection classification to UL 94
Antistatic
Material
Food industry approval
Type
Standard O.D. tubing PAN Polyamide PAN-R Polyamide PAN-V0 Polyamide PFAN Perfluoralkoxyalkan PEN Polyethylene PLN Polyethylene PUN Polyurethane PUN-DUO Polyurethane PUN-E Polyurethane PUN-CM Polyurethane PUN-H Polyurethane PUN-H-DUO Polyurethane PUN-V0 Polyurethane PUN-V0-B Polyurethane
– – – – – – 2) – – –
– – – – – – – – – –
– – – – – – – – – – – – –
Standard I.D. tubing PL Polyethylene PL-9/13 Polyvinyl chloride1) PP Polyamide PU Polyurethane PU-9/13 Polyurethane1) PU-DUO Polyurethane PCN Polyvinyl chloride P Nitrile rubber PX Nitrile rubber
– – – – – – – –
– – – – – – – – –
– – – – – – – – –
1) 2)
12
fibre-reinforced blue and black version
Festo AG & Co. KG – 2006/09
2.1
Plastic tubing Selection aid
Resistance
Hydrolysis
Chemicals
Standard O.D. tubing PAN PAN-R PAN-V0 – PFAN PEN – PLN PUN PUN-DUO PUN-E PUN-CM PUN-H PUN-H-DUO PUN-V0 PUN-V0-B
– – –
– – –
+ + + ++ +++ ++ + + + + ++ ++ ++ ++
+ + + ++ ++ ++ – – + – + + + +
16 16 17 17 18 18 19 20 21 21 22 22 23 24
Standard I.D. tubing PL PL-9/13 – PP PU PU-9/13 PU-DUO PCN – P – PX –
– – – – –
– – – –
++ + + + + + – – –
++ – + – – – – – –
25 25 25 26 26 26 27 27 27
Halogen-free
German Technical Control Board (TÜV) tested
Page
Suitable for chain link trunking
Type
+++ ++ + –
Very well suited Well suited Limited suitability (upon request) Unsuitable
2006/09 – Festo AG & Co. KG
13
2.1
Plastic tubing Selection aid
Fire protection classification to UL 94
Antistatic
Material
Food industry approval
Type
Spiral tubing PUN-S Polyurethane PUN-S-DUO Polyurethane
– –
– –
– –
Spiral tubing, pre-assembled PUN-SG Polyurethane PPS Polyamide
– –
– –
– –
1) 2)
14
fibre-reinforced blue and black version
Festo AG & Co. KG – 2006/09
2.1
Plastic tubing Selection aid
Resistance Suitable for chain link trunking
German Technical Control Board (TÜV) tested
Hydrolysis
Chemicals
Page
Halogen-free
Type
+ +
– –
28 29
Spiral tubing, pre-assembled PUN-SG – PPS –
– –
++ +
+ +
29 30
Spiral tubing PUN-S PUN-S-DUO
+++ ++ + –
Very well suited Well suited Limited suitability (upon request) Unsuitable
2006/09 – Festo AG & Co. KG
15
2.1.1 Plastic tubing with standard O.D.
PAN Type
D1
di
Tubing colour
Part No.
PAN
4
2.9
6
4
8
5.9
10
7
12
8.4
16
12
natural silver natural silver natural silver natural silver natural silver natural silver
546284 152697 546285 152699 546286 152700 546287 152701 546288 152702 546289 152703
Type
D1
di
Tubing colour
Part No.
PAN-RR PAN
4 6 8 10 12 16
2,5 3,8 5 6,2 7,6 10
silver silver silver silver silver silver
541674 541675 541676 541677 541678 541679
PAN-R
16
Festo AG & Co. KG – 2006/09
2.1.1 Plastic tubing with standard O.D.
PAN-V0 flame-retardant Type D1
di
Tubing colour
Part No.
6
4
8
6
10
7.5
12
9
black blue green red white yellow brown black blue green red white yellow brown black blue green red white yellow brown black blue green red white yellow brown
160550 525466 525470 525474 525478 525482 525486 160551 525467 525471 525475 525479 525483 525487 160552 525468 525472 525476 525480 525484 525488 160553 525469 525473 525477 525481 525485 525489
Type
D1
di
Tubing colour
Part No.
PFAN
4 6 8 10 12
2.9 4 5.9 7 8.4
natural
197061 197062 197063 197064 197065
PAN-V0 PAN V0
PFAN
2006/09 – Festo AG & Co. KG
17
2.1.1 Plastic tubing with standard O.D.
PEN Type
D1
di
Tubing colour
Part No.
PEN
4
2,7
6
4
8
5,7
10
7
12
8,4
16
10,8
natural black natural black natural black natural black natural black natural black
543246 543240 543247 543241 543248 543242 543249 543243 543250 543244 543251 543245
Type
D1
di
Tubing colour
Part No.
PLN
4
2.9
6
4
8
5.9
10
7
12
8.4
16
12
natural black natural black natural black natural black natural black natural black
193403 195280 193404 195281 193405 195282 193406 195283 193407 195284 539064 539065
PLN
18
Festo AG & Co. KG – 2006/09
2.1.1 Plastic tubing with standard O.D.
PUN Type
D1
di
Tubing colour
Part No.
PUN
3
2.1
4
2.6
6
4.0
8
5.7
10
7
silver blue black yellow green red silver blue black yellow green red silver blue black yellow green red silver blue black yellow green red silver blue black yellow green red
152583 159660 159661 178416 178423 178409 152584 159662 159663 178417 178424 178410 152586 159664 159665 178418 178425 178411 152587 159666 159667 178419 178426 178412 152588 159668 159669 178420 178427 178413
2006/09 – Festo AG & Co. KG
19
2.1.1 Plastic tubing with standard O.D.
PUN Type
D1
di
Tubing colour
Part No.
PUN
12
8
16
11
silver blue black yellow green red silver blue black yellow green red
152589 159670 159671 178421 178428 178414 152590 159672 159673 178422 178429 178415
Type
D1
di
Tubing colour
Part No.
PUN-DUO PUN DUO
4 6
2.8 2.6 4
8
5.7
10
7
silver blue/black silver blue/black silver blue/black silver blue/black
152822 159674 152823 159675 152824 159676 152825 159677
PUN-DUO
20
Festo AG & Co. KG – 2006/09
2.1.1 Plastic tubing with standard O.D.
PUN-E Reel 200 … 500 m Type D1 PUN-EE PUN
PUN-CM antistatic Type PUN-CM PUN CM
di
Tubing colour
Part No.
4
2.9
6
4.4
8
6
10
7.5
12
8.8
silver blue black silver blue black silver blue black silver blue black silver blue black
534170 534171 538460 534172 534173 538461 534174 534175 538462 534176 534177 538463 534178 534179 538464
D1
di
Tubing colour
Part No.
4 6 8 10 12
2.5 4 5 6.5 8
black
188882 188883 130816 130817 130818
2006/09 – Festo AG & Co. KG
21
2.1.1 Plastic tubing with standard O.D.
PUN-H Type
D1
di
Tubing colour
Part No.
PUN-H PUN H
3
2.1
4
2.6
6
4
8
5.7
10
7
12
8
16
11
natural blue black natural blue black natural blue black natural blue black natural blue black natural blue black natural blue black
197375 197382 197389 197376 197383 197390 197377 197384 197391 197378 197385 197392 197379 197386 197393 197380 197387 197394 197381 197388 197395
Type
D1
di
Tubing colour
Part No.
PUN-H-DUO PUN H DUO
4 6 8 10
2.6 4 5.7 7
blue/black
197396 197397 197398 197399
PUN-H-DUO
22
Festo AG & Co. KG – 2006/09
2.1.1 Plastic tubing with standard O.D.
PUN-V0 flame-retardant Type D1 PUN-V0 PUN V0
di
Tubing colour
Part No.
6
4
8
5.7
10
7
12
8
black blue green red white yellow brown black blue green red white yellow brown black blue green red white yellow brown black blue green red white yellow brown
525438 525442 525446 525450 525454 525458 525462 525439 525443 525447 525451 525455 525459 525463 525440 525444 525448 525452 525456 525460 525464 525441 525445 525449 525453 525457 525461 525465
2006/09 – Festo AG & Co. KG
23
2.1.1 Plastic tubing with standard O.D.
PUN-V0-B flame-retardant Type D1 PUN-V0-B PUN V0 B
24
di
Tubing colour
Part No.
6
2
8
4
10
6
12
8
black blue green red white yellow brown black blue green red white yellow brown black blue green red white yellow brown black blue green red white yellow brown
542934 542938 542942 542946 542950 542954 542958 542935 542939 542943 542947 542951 542955 542959 542936 542940 542944 542948 542952 542956 542960 542937 542941 542945 542949 542953 542957 542961
Festo AG & Co. KG – 2006/09
2.1.2 Plastic tubing with standard I.D.
PL Type
D1
di
Tubing colour
Part No.
PL
4.3
3
6.2
4
8.4
6
natural blue black natural blue black natural blue black
3856 3453 4640 2236 3861 4641 2237 3862 4642
D1
di
Tubing colour
Part No.
11.6 17.6
9 13
blue
2238 4103
Type
D1
di
Tubing colour
Part No.
PP
4.3 6 8.2
3 4 6
natural
4572 4231 4191
PL with fabric Type PL
PP
2006/09 – Festo AG & Co. KG
25
2.1.2 Plastic tubing with standard I.D.
PU Type
D1
di
Tubing colour
Part No.
PU
3.2
2.2
4.3
2.9
6.1
3.9
8.3
5.9
11
8
blue black blue black blue black blue black blue black
13365 13366 5732 5731 6204 5733 9159 6731 8976 11255
9 13
black
12134 12133
Fibre-reinforced 11.6 PU 17.6
PU-DUO Type
D1
di
Tubing colour
Part No.
PU-DUO PU DUO
3.2 4.3 6.1 8.3 11
2.2 2.9 3.9 5.9 8
blue/black
19581 11958 11959 11960 13295
26
Festo AG & Co. KG – 2006/09
2.1.2 Plastic tubing with standard I.D.
PCN for use with condensate drains on D series service units Type D1 di Tubing colour PCN
6.5
4
P Tubing for barbed hose fitting N Type D1 di P
13 16 23 31
6 9 13 19
7134
Tubing colour
Part No.
blue
2231 2232 2234 2235
black
PX Metal braided hose for quick connector CK Type D1 di Tubing colour PX
7 9 12
2006/09 – Festo AG & Co. KG
4 6 9
Part No.
natural
silver
Part No. 4093 4094 4095
27
2.1.3 Spiral plastic tubing
PUN-S Type
D1
di
Working length [m]
Tubing colour
Part No.
PUN-SS PUN
4
2.6
0.5
blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black
197587 197602 197588 197603 197589 197604 197590 197605 197591 197606 197592 197607 197593 197608 197594 197609 197595 197610 197596 197611 197597 197612 197598 197613 197599 197614 197600 197615 197601 197616
1 1.5 6
4
1 2 6
8
5.7
1 2 6
10
7
1 2 6
12
8
1 2 6
28
Festo AG & Co. KG – 2006/09
2.1.3 Spiral plastic tubing
PUN-S-DUO Type
D1
di
Working length [m]
Tubing colour
Part No.
PUN-S-DUO PUN S DUO
4
2.6
blue/black
6
4
8
5.7
10
7
12
8
0.5 1 1.5 1 2 6 1 2 6 1 2 6 1 2 6
197617 197618 197619 197620 197621 197622 197623 197624 197625 197626 197627 197628 197629 197630 197631
Working length [m]
Tubing colour
Part No.
2.4 4.8 6 4.8 6
blue
533463 533464 533465 533466 533467
PUN-SG with 2 threaded fittings G¼ and Gy Type D1 di
PUN-SG PUN SG
9.5
6.4
11.7
7.9
2006/09 – Festo AG & Co. KG
29
2.1.3 Spiral plastic tubing
PPS with 2 threaded fittings G¼ Type D1 di
PPS
6.35
4.75
7.95
6.35
Free of copper, PTFE and silicone PPS 6.35 4.75 7.95
30
6.35
Working length [m]
Tubing colour
Part No.
7.5 15 7.5 15
blue
19798 19799 19796 19797
7.5 15 7.5 15
blue
165871 165870 165873 165872
Festo AG & Co. KG – 2006/09
2
Tubing/pipes
2.2
Pipes Selection aid
32
Pipes Ideally suited for supplying compressed air within machines and also for small compressed air networks within buildings: compressed air piping PQ. Available in both aluminium and polyamide designs, the PQ range is the perfect complement for the push-fit system CQ. And regardless of whether plastic or aluminium – both designs ensure optimum flow conditions thanks to their smooth inside walls.
2006/09 – Festo AG & Co. KG
Further information www.festo.com/catalog
31
2.2
Pipes Selection aid
Design
Type
Page
Polyamide pipe PQ-PA
33
Aluminium pipe PQ-AL
33
Pipe clamp PQ-RK
34
ZR
34
Pipe cutter
32
Festo AG & Co. KG – 2006/09
2.2.1 PQ, compressed air piping
Polyamide pipe
Type
Outside ∅
Part No.
PQ-PA PQ PA
12 15 18 22 28
177728 177729 177730 177731 194594
Operating medium: Operating pressure: Ambient temperature:
Compressed air, vacuum and liquids –0.95 … 7 bar –25 … 75 °C
Aluminium pipe
Type
Outside ∅
Part No.
PQ-AL PQ AL
12 15 18 22 28
177732 177733 177734 177735 194593
Operating medium: Operating pressure: Ambient temperature:
Compressed air, vacuum and liquids –0.95 … 7 bar –30 … 75 °C
2006/09 – Festo AG & Co. KG
33
2.2.1 PQ, compressed air piping
Pipe clamp
Type
Outside ∅
D1
Part No.
PQ-RK PQ RK
12 15 18 22 28
12 15 18 22 28
177740 177741 177742 177743 194591
Pipe cutter
Type ZR
34
Part No. Pipe cutter
194592
Festo AG & Co. KG – 2006/09
3
Fittings
3.1
For standard O.D. tubing Push-in fittings QS, Quick Star Selection aid 36
Quick Star: The synonym for unlimited tubing connectors Quick Star is not just a fitting, but the name for a whole range of products. In fact the name says it all: it is the perfect synthesis of continuous and meaningful enhancement. Our designers are constantly working to develop the range for new applications. The latest examples of this are the enhancements to the all-metal fittings QS-F and the stainless steel fittings CRQS as well as the introduction of the new price-optimised fitting series QS-B. The Quick Star range of fittings is divided into five different series:
QSM/QS: Standard series with a wide range of variants for standard applications QSM-B/QS-B: Standard series with core functions for simple applications QS-V0: Welding spatter resistant series for applications involving flying sparks QS-F: Highly versatile all-metal series CRQS: Extremely sturdy stainless steel series Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
35
3.1
Quick Star push-in fittings QS Selection aid
Design
Type
Straight design QSM QS QSM-B QS-B QS-F CRQS QS-V0 QSM-…-I QS-…-I QSM-B-…-I QS-B-…-I QS-F-…-I QSMF QSF QSF-F QSMP
QSM QS
36
Page 40 46 62 63 72 78 68 40 47 62 63 72 41 47 73 41
QS-F-…-H
73
QSSF-…-F
73
QSM QS QS-F QS-V0 QSMS QSS QSS…-F QSS-F CRQSS QSSF
41 48 74 68 41 48 48 75 78 48
Mini Standard
Design
Type
Straight design QSMC QSC
Page 41 49
QSM-…H QS-…H QS-F-…H QSH QSH-F QSMC-…H QSC-…H QSC-F-…H
41 49 74 49 74 41 49 74
QSML QSL QSML-B QSL-B QSL-F CRQSL QSL-V0 QSMLL QSLL QSLL-B QSMLV-…I
42 50 62 64 75 79 69 42 51 64 43
QSMLLV-…I
43
QSLF
51
QSLV-…I
52
QSLV
52
L-shape
QS-V0 QS-F CRQS
Resistant to welding spatter All-metal Stainless steel
Festo AG & Co. KG – 2006/09
3.1
Quick Star push-in fittings QS Selection aid
Design
Type
Page
L-shape QSML QSL QSL-B QSL-F QSL-V0 QSML-…H QSL-…H QSL-…HL
43 53 64 75 69 43 53 53
Design
Type
Angled design QSW
Page 56
QSW-HL
56
QSMX
45
QSX
57
QSMY
45
QSY QSY-B QSY-F CRQSY QSY-…H
57 66 76 80 58
QSYL
59
QSYLV
59
QSYTF
60
X-shape
T-shape QSMT QST QSMT-B QST-B QST-F CRQST QSMTL QSTL-B
44 54 62 65 76 79 44 65
QSMT
45
QST-F QSTF
76 55
QSTL
56
Y-shape
Releasing tool QSO
QSM QS
Mini Standard
2006/09 – Festo AG & Co. KG
QS-V0 QS-F CRQS
70
Resistant to welding spatter All-metal Stainless steel
37
3.1
Quick Star push-in fittings QS Selection aid
Function fittings Push-in self-sealing fittings Design Type Page Straight design QSK
84
QSK
84
QSSK
Multiple distributors Design
Type
Page
QSLV2
81
QSLV3
81
QSLV4
82
QSLV6
82
QSQ
83
QST3
83
L-shape
84
L-shape QSKL
Push-in rotary fittings Design Type Straight design QSR
85
Page 86 T-shape
L-shape QSRL
QSM QS
38
Mini Standard
86
QS-V0 QS-F CRQS
Resistant to welding spatter All-metal Stainless steel
Festo AG & Co. KG – 2006/09
3.1
For standard O.D. tubing
3.1.1 QSM, Quick Star, mini and QS, Quick Star, standard
Individual solutions thanks to a wide range of variants An unbeatable range of variants: the proven QS push-in fittings from Festo. Over 1,000 variants to suit the needs of your applications. In combination with the plastic tubing PUN the optimum choice for maximum flexibility in standard applications.
From A to Z, always the fitting of your choice: over 1,000 types Quick installation: simply plug and work Simple uncoupling: just press down the blue release ring to disconnect tubing Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
39
3.1.1 QSM, Quick Star, mini
Push-in fitting Male thread with external hex
Push-in fitting Male thread with internal hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSM
M3
3 4 3 4 6
153301 153303 153302 153304 153306
QSM-…-I QSM …I
M3
3 4 3 4 6 4 6
153312 153314 153313 153315 153317 153319 153321
D2
Part No.
M5
M5
M7
Type
D1
D2
Part No.
Type
D1
QSM
Rx
4 6
153305 153307
QSM-…-I QSM …I
Rx 4 6
153316 153318
Type
D1
D2
Part No.
Type
D1
Part No.
QSM
Gx
4 6
186264 186265
QSM-…-I QSM …I
Gx 4 6
D2
186266 186267
Tubing, with standard O.D. 16
40
Festo AG & Co. KG – 2006/09
3.1.1 QSM, Quick Star, mini
Push-in fitting Female thread with external hex
Push-in bulkhead connector
Type
D1
D2
Part No.
QSMF
M3
3 4 3 4
153308 153310 153309 153311
M5
Push-in fitting Male thread with internal hex
Type
D1
D2 Part No.
QSMP
M6x0.75 4 M8x0.75 6
153320 153322
Push-in connector
Type
D1
D2
Part No.
QSM
3 4 6
3 4 6
153323 153324 153325
Reducing 4 QSM 6
3 4
153326 153327
Type
D1
Part No.
QSMS
3 4 6
153375 153376 153377
Type
D1
Part No.
QSMC
3
153381
Push-in cap
Push-in connector with push-in sleeve
Type
D1
D2
Part No.
QSM-…H QSM …H
4 6
3 4
153328 153329
Blanking plug
Type
D1
Part No.
QSMC-…H
3
153382
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
41
3.1.1 QSM, Quick Star, mini
Push-in L-fitting 360° rotatable Male thread with external hex
Push-in long L-fitting 360° rotatable Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSML
M3
3 4 3 4 6 4 6
153330 153332 153331 153333 153335 186352 186353
QSMLL
M3
3 4 3 4 6 4 6
153337 153338 130838 153339 153341 186354 186355
M5
M7
M5
M7
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSML
Rx
4 6
153334 153336
QSMLL
Rx
4 6
153340 153342
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSML
Gx
4 6
186268 186269
QSMLL
Gx
4 6
186270 186271
Tubing, with standard O.D. 16
42
Festo AG & Co. KG – 2006/09
3.1.1 QSM, Quick Star, mini
Push-in L-fitting 360° rotatable with internal hex
Push-in L-connector
Type
D1 D2 Part No.
QSMLV-…-I QSMLV …I
M5 3 4 M7 4 6
Type
D1
Part No.
QSML
3 4 6
153343 153344 153345
130830 130831 130832 130833
Push-in L-connector with push-in sleeve Push-in long L-fitting 360° rotatable with internal hex
Type
D1 D2 Part No.
QSMLLV-…-I QSMLLV …I
M5 3 4 M7 4 6
130834 130835 130836 130837
Type
D1
D2
Part No.
QSML-…H QSML …H
3 4 6
3 4 6
153346 153347 153348
4 6
3 4
153349 153350
Reducing QSML-…H QSML …H
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
43
3.1.1 QSM, Quick Star, mini
Push-in T-fitting 360° rotatable Male thread with external hex
Push-in T-fitting 360° rotatable Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSMT
M3
153351 153353 153352 153354 153356
QSMTL
M3
M5
3 4 3 4 6
M5
3 4 3 4 6
153358 153360 153359 153361 153363
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSMT
Rx
4 6
153355 153357
QSMTL
Rx
4 6
153362 153364
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSMT
Gx
4 6
186272 186273
QSMTL
Gx
4 6
186274 186275
Tubing, with standard O.D. 16
44
Festo AG & Co. KG – 2006/09
3.1.1 QSM, Quick Star, mini
Push-in T-connector
Push-in Y-connector
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSMT
3 4 6
3 4 6
153365 153366 153367
QSMY
3 4 6
3 4 6
153370 153371 153372
Reducing 4 QSMT 6
3 4
153368 153369
Reducing 4 QSMY 6
3 4
153373 153374
Push-in X-connector
Type
D1
Part No.
QSMX
3 4 6
153378 153379 153380
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
45
3.1.1 QS, Quick Star, standard
Push-in fitting Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QS
Rx
4 6 8 10 4 6 8 10 12 6 8 10 12 16 10 12 16
153001 153002 153004 190643 190644 153003 153005 153007 164980 190645 153006 153008 153009 164957 190646 153010 153011
QS
Gx
4 6 8 6 8 10 12 8 10 12 16 12 16
186095 186096 186098 186097 186099 186101 186350 186100 186102 186103 186347 186104 186105
R¼
Ry
R½
G¼
Gy
G½
Tubing, with standard O.D. 16
46
Festo AG & Co. KG – 2006/09
3.1.1 QS, Quick Star, standard
Push-in fitting Male thread with internal hex
Push-in fitting Female thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QS-…-I QS …I
Rx
4 6 8 10 6 8 10 12 8 10 12 10 12
153012 153013 153015 190647 153014 153016 153018 190649 153017 153019 153020 190648 153021
QSF
Gx
4 6 8 4 6 8 10 12 6 8 10 12 12 16
153022 153023 153025 190650 153024 153026 153028 190651 190652 153027 153029 153030 190653 190654
R¼
Ry
R½
Type
D1
D2
Part No.
QS-…-I QS …I
Gx
4 6 8 6 8 10 8 10 12 12
186106 186107 186109 186108 186110 186112 186111 186113 186114 186115
G¼
Gy
G½
G¼
Gy
G½
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
47
3.1.1 QS, Quick Star, standard
Push-in connector
Push-in bulkhead connector with fixed collar
Type
D1
D2
Part No.
Type
D1
Part No.
QS
4 6 8 10 12 16
4 6 8 10 12 16
153031 153032 153033 153034 153035 153036
QSS-…-F QSS …F
4 6 8 10 12
193950 193951 130642 130643 130644
4 4 6 6 8 8 10
153037 130606 153038 130607 153039 130608 153040
Reducing 6 QS 8 10 12
Push-in bulkhead connector
Push-in bulkhead fitting with female thread
Type
D1
D2
Part No.
QSSF
Gx
4 6 8 4 6 8 10 6 8 10 12 12 16
153162 153163 153165 190655 153164 153166 153168 190656 153167 153169 153170 153171 190657
G¼
Gy Type
D1
Part No.
QSS
4 6 8 10 12
153157 153158 153159 153160 153161
G½
Tubing, with standard O.D. 16
48
Festo AG & Co. KG – 2006/09
3.1.1 QS, Quick Star, standard
Push-in cap
Push-in sleeve Reducing
Type
D1
Part No.
Type
D1
D2
Part No.
QSC
4 6 8 10 12
153262 153263 153264 153265 153266
QSH
6 8
4 4 6 6 8 8 10 12
153257 130625 153258 130626 153259 130627 153260 153261
10 12 16
Push-in connector with push-in sleeve
Blanking plug Type
D1
D2
Part No.
QS-…H QS …H
4
6 8 8 10 10 12 12
153041 130622 153042 130623 153043 130624 153044
6 8 10
Type
D1
Part No.
QSC-…H QSC …H
4 6 8 10 12 16
153267 153268 153269 153270 153271 153272
Push-in sleeve
Type
D1
Part No.
QSH
4 6 8 10 12 16
153251 153252 153253 153254 153255 153256
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
49
3.1.1 QS, Quick Star, standard
Push-in L-fitting 360° rotatable Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSL
Rx
4 6 8 10 4 6 8 10 12 6 8 10 12 16 10 12 16
153045 153046 153048 190658 190659 153047 153049 153051 164981 190660 153050 153052 153053 164958 190661 153054 153055
QSL
Gx
4 6 8 6 8 10 12 8 10 12 16 12 16
186116 186117 186119 186118 186120 186122 186351 186121 186123 186124 186348 186125 186126
R¼
Ry
R½
G¼
Gy
G½
Tubing, with standard O.D. 16
50
Festo AG & Co. KG – 2006/09
3.1.1 QS, Quick Star, standard
Push-in long L-fitting 360° rotatable Male thread with external hex
Push-in L-fitting Female thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSLL
Rx
4 6 8 4 6 8 10 6 8 10 12 10 12
153076 153077 153079 190662 153078 153080 153082 190663 153081 153083 153084 190664 153085
QSLF
Gx
4 6 8 6 8 10 8 10
153273 153274 153276 153275 153277 153279 153278 153280
R¼
Ry
R½
Type
D1
D2
Part No.
QSLL
Gx
4 6 8 6 8 10 8 10 12 12 16
186127 186128 186130 186129 186131 186133 186132 186134 186135 186136 190665
G¼
Gy
G½
G¼
Gy
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
51
3.1.1 QS, Quick Star, standard
Push-in L-fitting 360° rotatable Male thread with internal hex
Push-in L-fitting 360° rotatable Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSLV-…-I QSLV …I
Rx 6 8 R¼ 6 8 10 Ry 8 10 12 R½ 12
153097 153099 153098 153100 153102 153101 153103 153104 153105
QSLV
M5
6
190666
Type
D1
D2
Part No.
QSLV
Rx
4 6 8 6 8 10 8 10 12 12 16
153086 153087 153089 153088 153090 153092 153091 153093 153094 153095 153096
R¼
Type
D1
D2
Part No.
QSLV-…-I QSLV …I
Gx 6 8 G¼ 6 8 10 Gy 8 10 12 G½ 12
186148 186150 186149 186151 186153 186152 186154 186155 186156
Ry
R½
Tubing, with standard O.D. 16
52
Festo AG & Co. KG – 2006/09
3.1.1 QS, Quick Star, standard
Push-in L-fitting 360° rotatable Male thread with external hex
Push-in L-connector with push-in sleeve
Type
D1
D2
Part No.
QSLV
Gx
4 6 8 6 8 10 8 10 12 12 16
186137 186138 186140 186139 186141 186143 186142 186144 186145 186146 186147
G¼
Gy
G½
Type
D1
D2
Part No.
QSL-…H QSL …H
4 6 8 10 12
4 6 8 10 12
153056 153057 153058 153059 153060
6 8 10 12
4 6 8 10
153061 153062 153063 153064
Reducing QSL-…H QSL …H
Push-in L-connector with long push-in sleeve Push-in L-connector
Type
D1
Part No.
QSL
4 6 8 10 12 16
153070 153071 153072 153073 153074 153075
Type
D1
D2
Part No.
QSL-…HL QSL …HL
4 6 8 10 12
4 6 8 10 12
153065 153066 153067 153068 153069
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
53
3.1.1 QS, Quick Star, standard
Push-in T-fitting 360° rotatable Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QST
Rx
4 6 8 10 4 6 8 10 12 6 8 10 12 16 10 12 16
153106 153107 153109 190667 190668 153108 153110 153112 190669 190670 153111 153113 153114 164959 190672 153115 153116
QST
Gx
4 6 8 6 8 10 8 10 12 16 12 16
186157 186158 186160 186159 186161 186163 186162 186164 186165 186349 186166 186167
R¼
Ry
R½
G¼
Gy
G½
Tubing, with standard O.D. 16
54
Festo AG & Co. KG – 2006/09
3.1.1 QS, Quick Star, standard
Push-in T-connector
Push-in T-fitting 360° rotatable with male and female thread
Type
D1
D2
Part No.
QST
4 6 8 10 12 16
4 6 8 10 12 16
153128 153129 153130 153131 153132 153133
4 4 6 6 8 8 10 12
153134 130613 153135 130614 153136 130615 153137 130616
Reducing 6 QST 8 10 12 16
Type
D1
D2
Part No.
QSTF
Rx
R½
4 6 8 6 8 10 8 10 12 12
153182 153183 153185 153184 153186 153188 153187 153189 153190 153191
Type
D1
D2
Part No.
QSTF
Gx
4 6 8 6 8 10 8 10 12 12
186199 186200 186202 186201 186203 186205 186204 186206 186207 186208
R¼
Ry
G¼
Gy
G½
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
55
3.1.1 QS, Quick Star, standard
Push-in T-fitting 360° rotatable Male thread with external hex
Push-in angled fitting 360° rotatable Male thread
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSTL
Rx
4 6 8 6 8 10 8 10 12 12 16
153117 153118 153120 153119 153121 153123 153122 153124 153125 153126 153127
QSW
Rx
4 6 8 6 8 10 8 10 12 16
130596 130597 130598 130599 130600 130601 130602 130603 130604 130605
R¼
Ry
R½
R¼
Ry R½
Push-in angled connector with push-in sleeve Type
D1
D2
Part No.
QSTL
Gx
4 6 8 6 8 10 8 10 12 12 16
186168 186169 186171 186170 186172 186174 186173 186175 186176 186177 186178
G¼
Gy
G½
Type
D1
D2
Part No.
QSW-…HL QSW …HL
4 6 8 10 12
4 6 8 10 12
130617 130618 130619 130620 130621
Tubing, with standard O.D. 16
56
Festo AG & Co. KG – 2006/09
3.1.1 QS, Quick Star, standard
Push-in X-connector
Push-in Y-fitting 360° rotatable Male thread with external hex
Type
D1
Part No.
Type
D1
D2
Part No.
QSX
8 10 12
153285 153286 153287
QSY
Gx
4 6 8 6 8 10 8 10 12 12
186179 186180 186182 186181 186183 186185 186184 186186 186187 186188
G¼ Push-in Y-fitting 360° rotatable Male thread with external hex
Type
Gy
G½
D1
D2
Part No.
QSY
M5
4 6
190673 190674
Type
D1
D2
Part No.
QSY
Rx
4 6 8 4 6 8 10 8 10 12 12
153138 153139 153141 190675 153140 153142 153144 153143 153145 153146 153147
R¼
Ry
R½
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
57
3.1.1 QS, Quick Star, standard
Push-in Y-connector
Push-in Y-connector with push-in sleeve
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSY
4 6 8 10 12 16
4 6 8 10 12 16
153148 153149 153150 153151 153152 130609
QSY-…H QSY …H
4 6 8 10 12
4 6 8 10 12
130628 130629 130630 130631 130632
Reducing QSY-…H QSY …H 6 8 10 12
4 6 8 10
130633 130634 130635 130636
Reducing 6 QSY 8 10 12 16
4 4 6 6 8 8 10 12
153153 130610 153154 130611 153155 130612 153156 190708
Tubing, with standard O.D. 16
58
Festo AG & Co. KG – 2006/09
3.1.1 QS, Quick Star, standard
Push-in Y-fitting 360° rotatable Male thread with external hex
Push-in Y-fitting 360° rotatable Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSYL
Rx
4 6 8 6 8 10 8 10 12 12
153172 153173 153175 153174 153176 153178 153177 153179 153180 153181
QSYLV
Rx R¼ Ry R½
6 8 10 12
153192 153193 153194 153195
Type
D1
D2
Part No.
QSYLV
Gx G¼ Gy G½
6 8 10 12
186209 186210 186211 186212
R¼
Ry
R½
Type
D1
D2
Part No.
QSYL
Gx
4 6 8 6 8 10 8 10 12 12
186189 186190 186192 186191 186193 186195 186194 186196 186197 186198
G¼
Gy
G½
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
59
3.1.1 QS, Quick Star, standard
Push-in Y-fitting Male and female thread with external hex
Type
D1
D2
Part No.
QSYTF
Rx R¼ Ry R½
6 8 10 12
153196 153197 153198 153199
Type
D1
D2
Part No.
QSYTF
Gx G¼ Gy G½
6 8 10 12
186213 186214 186215 186216
Tubing, with standard O.D. 16
60
Festo AG & Co. KG – 2006/09
3.1
For standard O.D. tubing
3.1.2 QSM-B, Quick Star, mini and QS-B, Quick Star, standard Core functionality
Always reliably connected in standard applications The standard combination with an attractive price/performance ratio. Of course the push-in fitting QS-B also offers the usual Festo quality. Vacuum-compatible, halogen-free and always reliably connected in standard applications. This is ensured by the nickel plated brass design as well as the stainless steel retaining claw of the proven quick connection principle. The temperature resistance of 0 to 60 °C (with QS standard –10 to 80 °C), the permissible operating pressure of –0.95 to 10 bar (QS standard: –0.95 to 14 bar) and the product range of the QS-B with the 116 most popular types are designed for the core functionality. Ideal for basic pneumatic applications in combination with plastic tubing PUN-E.
2006/09 – Festo AG & Co. KG
116 types of QS-B fitting Available in mini and standard sizes Metric and R thread only Quick installation: simply plug and work Simple uncoupling: just press down the blue release ring to disconnect tubing Further information www.festo.com/catalog
61
3.1.2 QSM-B, Quick Star, mini Core functionality
Push-in L-fitting 360° rotatable Male thread with external hex
Push-in fitting Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSM-B QSM B
M3 M5
4 4 6
130894 130895 130896
QSML-B QSML B
M3 M5
4 4 6
130899 130900 130901
Push-in T-fitting 360° rotatable Male thread with external hex
Push-in fitting Male thread with internal hex
Type
D1
QSM-B-…-I QSM B…I
M3 4 M5 4 6 M7 4 6
D2
Part No.
Type
D1
D2
Part No.
130909 130910 130911 130912 130913
QSMT-B QSMT B
M3 M5
4 4 6
130904 130905 130906
Tubing, with standard O.D. 16
62
Festo AG & Co. KG – 2006/09
3.1.2 QS-B, Quick Star, standard Core functionality
Push-in fitting Male thread with external hex
Push-in connector
Type
D1
D2
Part No.
QS-B QS B
Rx 4 6 8 R¼ 4 6 8 Ry 6 8 10 R½ 10 12
130914 130915 130916 130917 130918 130919 130920 130921 130922 130924 130925
Type
D1
D2
Part No.
QS-B QS B
4 6 8 10 12
4 6 8 10 12
130964 130965 130966 130967 130968
Reducing 6 QS-B QS B 8 10 12
4 6 8 10
130969 130970 130971 130972
Push-in fitting Male thread with internal hex
Type
D1
D2
Part No.
QS-B-…-I QS B…I
Rx 4 6 8 R¼ 6 8 Ry 8 10 R½ 10 12
130990 130991 130992 130994 130995 130997 130998 132000 132001
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
63
3.1.2 QS-B, Quick Star, standard Core functionality
Push-in L-fitting 360° rotatable Male thread with external hex
Push-in long L-fitting 360° rotatable Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSL-B QSL B
Rx
4 6 8 4 6 8 6 8 10 10 12
130926 130927 130928 130929 130930 130931 130932 130933 130934 130936 130937
QSLL-B QSLL B
Rx
4 6 8 6 8 6 8 10 10 12
132002 132003 132004 132006 132007 132008 132009 132010 132012 132013
R¼
Ry
R½
R¼ Ry
R½
Push-in L-connector
Type
D1
Part No.
QSL-B QSL B
4 6 8 10 12
130950 130951 130952 130953 130954
Tubing, with standard O.D. 16
64
Festo AG & Co. KG – 2006/09
3.1.2 QS-B, Quick Star, standard Core functionality
Push-in T-fitting 360° rotatable Male thread with external hex
Push-in T-fitting 360° rotatable Male thread with internal hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QST-B QST B
Rx
4 6 8 4 6 8 6 8 10 10 12
130938 130939 130940 130941 130942 130943 130944 130945 130946 130948 130949
QSTL-B QSTL B
Rx
4 6 8 4 6 8 6 8 10 10 12
130978 130979 130980 130981 130982 130983 130984 130985 130986 130988 130989
R¼
Ry
R½
R¼
Ry
R½
Push-in T-connector
Type
D1
D2
Part No.
QST-B QST B
4 6 8 10 12
4 6 8 10 12
130973 130974 130975 130976 130977
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
65
3.1.2 QS-B, Quick Star, standard Core functionality
Push-in Y-fitting 360° rotatable Male thread with external hex
Push-in Y-connector
Type
D1
D2
Part No.
QSY-B QSY B
Rx
4 6 8 4 6 8 6 8 10 10 12
132014 132015 132016 132017 132018 132019 132020 132021 132022 132024 132025
R¼
Ry
R½
Type
D1
D2
Part No.
QSY-B QSY B
4 6 8 10 12
4 6 8 10 12
130955 130956 130957 130958 130959
Reducing 6 QSY-B QSY B 8 10 12
4 6 8 10
130960 130961 130962 130963
Tubing, with standard O.D. 16
66
Festo AG & Co. KG – 2006/09
3.1
For standard O.D. tubing
3.1.3 QS-V0, Quick Star Resistant to welding spatter
Faultless operation in applications involving welding spatter No chance for welding spatter: the push-in fitting QS-V0 specially developed for the welding spatter-resistant double-sheathed tubing PAN-V0 is designed to also hold the external tubing. This rules out the possibility of a gap forming between the tubing and fitting where welding spatter could gain entry.
For environments with flying sparks For increased requirements for fire protection, for example in automobile production Flame-retardant to UL 94 V0 Further information www.festo.com/catalog
The materials used for the push-in fitting QS-V0 comply with the most stringent requirements category V0 according to UL 94 and therefore guarantee optimum protection in areas where there is a risk of fire.
2006/09 – Festo AG & Co. KG
67
3.1.3 QS-V0, Quick Star Resistant to welding spatter
Push-in fitting Male thread with external hex
Push-in connector
Type
D1
D2
Part No.
QS-V0 QS V0
Rx
6 8 6 8 10 12 8 10 12 10 12
160500 160501 160502 160503 160504 160505 160506 160507 160508 160509 160510
R¼
Ry
R½
Type
D1
D2
Part No.
QS-V0 QS V0
Gx
6 8 6 8 10 12 8 10 12 10 12
186314 186315 186316 186317 186318 186319 186320 186321 186322 186323 186324
G¼
Gy
G½
Type
D1
Part No.
QS-V0 QS V0
6 8 10 12
160546 160547 160548 160549
Tubing, with standard O.D. 16
68
Festo AG & Co. KG – 2006/09
3.1.3 QS-V0, Quick Star Resistant to welding spatter
Push-in L-fitting Male thread with external hex
Push-in L-connector
Type
D1
D2
Part No.
QSL-V0 QSL V0
Rx
6 8 6 8 10 12 8 10 12 10 12
160511 160512 160513 160514 160515 160516 160517 160518 160519 160520 160521
R¼
Ry
R½
Type
D1
D2
Part No.
QSL-V0 QSL V0
Gx
6 8 6 8 10 12 8 10 12 10 12
186325 186326 186327 186328 186329 186330 186331 186332 186333 186334 186335
G¼
Gy
G½
Type
D1
Part No.
QSL-V0 QSL V0
6 8 10 12
160540 160541 160542 160543
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
69
3.1.3 QS-V0, Quick Star Resistant to welding spatter
Push-in T-fitting Male thread with external hex
Push-in T-connector
Type
D1
D2
Part No.
QST-V0 QST V0
Rx
6 8 6 8 10 12 8 10 12 10 12
160522 160523 160524 160525 160526 160527 160528 160529 160530 160531 160532
R¼
Ry
R½
Type
D1
D2
Part No.
QST-V0 QST V0
Gx
6 8 6 8 10 12 8 10 12 10 12
186336 186337 186338 186339 186340 186341 186342 186343 186344 186345 186346
G¼
Gy
G½
Type
D1
Part No.
QST-V0 QST V0
6 8 10 12
160533 160534 160535 160536
Release tool Release tool for QS push-in fittings
Type
D1
Part No.
QSO
3 … 10
158419
Tubing, with standard O.D. 16
70
Festo AG & Co. KG – 2006/09
3.1
For standard O.D. tubing
3.1.4 QS-F, Quick Star Metal
The all-metal fitting QS-F – the economical solution for sensitive applications More robust, resistant to high temperatures, systematically easier to clean thanks to enhanced corrosion protection and also with food industry approval. In combination with the high temperature-resistant, German Technical Control Board (TÜV) tested tubing PFAN, the push-in fitting QS-F can withstand temperatures up to 150 °C at operating pressures of up to 16 bar. With 100 new QS-F types, the range offers a wide choice for every user.
2006/09 – Festo AG & Co. KG
Sturdy push-in fitting in all-metal design Temperature resistant to 150 °C at up to 16 bar Highly resistant to corrosion and cleaning agents thanks to nickel/ chrome coating Suitable for the food industry thanks to FDA approval (e.g. sealing ring made of fluorocarbon rubber) Further information www.festo.com/catalog
71
3.1.4 QS-F, Quick Star Metal
Push-in fitting Male thread with external hex
Push-in fitting Male thread with internal hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QS-FF QS
M5
4 6 4 6
533844 533845 533846 533847
QS-F-…-I QS F…I
M5
4 6 4 6
533924 537014 533925 533926
M7
M7
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QS-FF QS
Gx
4 6 8 6 8 10 12 8 10 12 10 12
193408 193409 193410 193411 193412 193413 533848 193414 193415 197487 193416 193417
QS-F-…-I QS F…I
Gx
4 6 8 8 10 12
533927 533928 533929 533930 533931 533932
G¼
Gy
G½
G¼ Gy
Tubing, with standard O.D. 16
72
Festo AG & Co. KG – 2006/09
3.1.4 QS-F, Quick Star Metal
Push-in fitting Female thread with external hex
Push-in fitting with push-in sleeve
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSF-FF QSF
Gx
4 6 8 4 6 8
533854 533856 533858 533855 533857 533859
QS-F-…H QS F …H
M5
4 6 4 6
533874 533875 533876 533877
G¼
Push-in bulkhead fitting with female thread
Type
D1
D2
Part No.
QSSF-FF QSSF
Gx
4 6 8 6 8
533919 533920 533922 533921 533923
G¼
M7
Type
D1
D2
Part No.
QS-F-…H QS F …H
Gx 4 6 8 G¼ 6 8 10 12 Gy 8 10 12 G½ 10 12
533878 533879 533880 533881 533882 533883 533884 533885 533886 533887 533888 533889
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
73
3.1.4 QS-F, Quick Star Metal
Push-in connector
Push-in sleeve
Type
D1
D2
Part No.
Type
D1
Part No.
QS-FF QS
4 6 8 10 12
4 6 8 10 12
533939 533940 533941 533942 533943
QSH-FF QSH
4 6 8 10 12
533890 533891 533892 533893 533894
Push-in connector with push-in sleeve
Blanking plug
Type
D1
D2
Part No.
Type
D1
Part No.
QS-F-…H QS F …H
4 4 6 4 6 8 6 8 10
6 8 8 10 10 10 12 12 12
533895 533896 533897 533898 533899 533900 533901 533902 533903
QSC-F-…H QSC F …H
4 6 8 10 12
533904 533905 533906 533907 533908
Tubing, with standard O.D. 16
74
Festo AG & Co. KG – 2006/09
3.1.4 QS-F, Quick Star Metal
Push-in L-fitting 360° rotatable Male thread with external hex
Push-in L-connector
Type
D1
D2
Part No.
QSL-FF QSL
M5
4 6 4 6
533849 533850 533851 533852
M7
Type
D1
Part No.
QSL-FF QSL
4 6 8 10 12
533860 533861 533862 533863 533864
Push-in bulkhead connector
Type
D1
D2
Part No.
Type
D1
Part No.
QSL-FF QSL
Gx
4 6 8 6 8 10 12 8 10 12 10 12
193418 193419 193420 193421 193422 193423 533853 193424 193425 197486 193426 193427
QSS-FF QSS
4 6 8 10 12
533909 533910 533911 533912 533913
G¼
Gy
G½
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
75
3.1.4 QS-F, Quick Star Metal
Push-in T-fitting Male thread with external hex
Push-in T-connector
Type
D1
D2
Part No.
QST-FF QST
M5
4 6 4 6
533914 533915 533916 533917
M7
Type
D1
D2
Part No.
QST-FF QST
Gx
4 6 8 6 8 10 12 8 10 12 10 12
193428 193429 193430 193431 193432 193433 533918 193434 193435 197485 193436 193437
G¼
Gy
G½
Type
D1
D2
Part No.
QST-FF QST
4 6 8 10 12
4 6 8 10 12
533865 533866 533867 533868 533869
Reducing 4 QST-FF QST 6 8 10
6 8 10 12
533870 533871 533872 533873
Push-in Y-connector
Type
D1
D2
Part No.
QSY-FF QSY
6 8 10
6 8 10
533933 533935 533937
4 6 8
533934 533936 533938
Reducing 6 QSY-FF QSY 8 10
Tubing, with standard O.D. 16
76
Festo AG & Co. KG – 2006/09
3.1
For standard O.D. tubing
3.1.5 CRQS, Quick Star Stainless steel
Holds firm in conditions that other fittings fail to meet. Maximum corrosion protection means being at home in the food processing and packaging industries. In combination with the tubing PFAN, the fitting CRQS is particularly suited to use in the most aggressive media such as acids and alkalies. The extended range includes 30 new types in the most popular designs.
2006/09 – Festo AG & Co. KG
For demanding applications in aggressive environmental conditions Maximum corrosion resistance Temperature resistant to 150 °C 70 different types available Suitable for use with acids and alkalies, resistant to cleaning agents and lubricants Further information www.festo.com/catalog
77
3.1.5 CRQS, Quick Star Stainless steel
Push-in fitting Male thread with internal hex
Push-in connector
Type
D1
D2
Part No.
CRQS
M5
4 6
162860 162861
Type
D1
D2
Part No.
CRQS
Rx
6 8 8 10 10 12 12 16
162862 162863 162864 162865 162866 162867 162868 162869
R¼ Ry R½
Type
D1
D2
Part No.
CRQS
4 6 8 10 12 16
4 6 8 10 12 16
130645 130646 130647 130648 130649 130650
Reducing 6 CRQS 8 10 12 16
4 6 8 10 12
130651 130652 130653 130654 130655
Push-in bulkhead connector
Type
D1
D2
Part No.
CRQSS
4 6 8 10 12 16
4 6 8 10 12 16
164210 164211 164213 164215 164217 164219
Tubing, with standard O.D. 16
78
Festo AG & Co. KG – 2006/09
3.1.5 CRQS, Quick Star Stainless steel
Push-in L-fitting 360° rotatable Male thread with internal hex
Push-in T-fitting 360° rotatable Male thread with internal hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
CRQSL
M5
4 6
162870 162871
CRQST
M5
4 6
164200 164201
Type
D1
D2
Part No.
Type
D1
D2
Part No.
CRQSL
Rx
6 8 8 10 10 12 12 16
162872 162873 162874 162875 162876 162877 162878 162879
CRQST
Rx
6 8 8 10 10 12 12 16
164202 164203 164204 164205 164206 164207 164208 164209
R¼ Ry R½
Push-in L-connector
R¼ Ry R½
Push-in T-connector
Type
D1
Part No.
Type
D1
D2
Part No.
CRQSL
4 6 8 10 12 16
130662 130663 130664 130665 130666 130667
CRQST
4 6 8 10 12 16
4 6 8 10 12 16
130668 130669 130670 130671 130672 130673
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
79
3.1.5 CRQS, Quick Star Stainless steel
Push-in Y-connector
Type
D1
D2
Part No.
CRQSY
4 6 8 10 12 16
4 6 8 10 12 16
130656 130657 130658 130659 130660 130661
Tubing, with standard O.D. 16
80
Festo AG & Co. KG – 2006/09
3.1.6 QSLV, Quick Star Multiple distributor
Multiple distributor 2 series outlets 360° rotatable
Multiple distributor 3 series outlets 360° rotatable
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSLV2
Rx
153211 153212 153214 153213 153215 153217 153216 153218 153219 153220
QSLV3
Rx
R½
4 6 8 6 8 10 8 10 12 12
R½
4 6 8 6 8 10 8 10 12 12
153221 153222 153224 153223 153225 153227 153226 153228 153229 153230
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSLV2
Gx
4 6 8 6 8 10 8 10 12 12
186223 186224 186226 186225 186227 186229 186228 186230 186231 186232
QSLV3
Gx
4 6 8 6 8 10 8 10 12 12
186233 186234 186236 186235 186237 186239 186238 186240 186241 186242
R¼
Ry
G¼
Gy
G½
R¼
Ry
G¼
Gy
G½
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
81
3.1.6 QSLV, Quick Star Multiple distributor
Multiple distributor 4 parallel outlets 360° rotatable
Multiple distributor 6 parallel outlets 360° rotatable
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSLV4
Rx
153231 153232 153234 153233 153235 153237 153236 153238 153239 153240
QSLV6
Rx
R½
4 6 8 6 8 10 8 10 12 12
R½
4 6 8 6 8 10 8 10 12 12
153241 153242 153244 153243 153245 153247 153246 153248 153249 153250
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSLV4
Gx
4 6 8 6 8 10 8 10 12 12
186243 186244 186246 186245 186247 186249 186248 186250 186251 186252
QSLV6
Gx
4 6 8 6 8 10 8 10 12 12
186253 186254 186256 186255 186257 186259 186258 186260 186261 186262
R¼
Ry
G¼
Gy
G½
R¼
Ry
G¼
Gy
G½
Tubing, with standard O.D. 16
82
Festo AG & Co. KG – 2006/09
3.1.6 QSQ/QST3, Quick Star Multiple distributor
Multiple distributor 360° rotatable Male thread with external hex 4 parallel outlets
Multiple distributor 360° rotatable Male thread with external hex 3 series outlets
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSQ
Rx
4 6 4 6
153206 153208 153207 153288
QST3
Rx R¼ Ry
6 8 10
153200 153201 153202
Type
D1
D2
Part No.
QST3
Gx G¼ Gy
6 8 10
186217 186218 186219
R¼
Type
D1
D2
Part No.
QSQ
Gx
4 6 4 6
186220 186222 186221 186263
G¼
Push-in connector 360° rotatable 4 parallel outlets, reducing
Type
D1
D2
Part No.
QSQ
6 8
4 6
153209 153210
Push-in connector 360° rotatable 4 series outlets, reducing
Type
D1
D2
Part No.
QST3
6 8 10
6 8 10
153203 153204 153205
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
83
3.1.7 QSK, Quick Star Push-in self-closing fittings
Push-in self-closing fitting Male thread with external hex
Type
D1
D2
Part No.
QSK
M5
4 6
153291 153292
Type
D1
D2
Part No.
QSK
Rx
R½
4 6 8 6 8 10 8 10 12 12
153419 153420 153422 153421 153423 153425 153424 153426 153427 153428
Type
D1
D2
Part No.
QSK
Gx
4 6 8 6 8 10 8 10 12 12
186294 186295 186297 186296 186298 186300 186299 186301 186302 186303
Self-closing push-in connector
Type
D1
Part No.
QSK
4 6 8 10 12
153439 153440 153441 153442 153443
Push-in bulkhead connector
R¼
Ry
G¼
Gy
G½
Type
D1
Part No.
QSSK
4 6 8 10 12
130637 130638 130639 130640 130641
Tubing, with standard O.D. 16
84
Festo AG & Co. KG – 2006/09
3.1.7 QSK, Quick Star Push-in self-closing fittings
Self-closing push-in L-fitting 360° rotatable Male thread with external hex
Type
D1
D2
Part No.
QSKL
M5
4 6
153294 153295
Type
D1
D2
Part No.
QSKL
Rx
R½
4 6 8 6 8 10 8 10 12 12
153429 153430 153432 153431 153433 153435 153434 153436 153437 153438
Type
D1
D2
Part No.
QSKL
Gx
4 6 8 6 8 10 8 10 12 12
186304 186305 186307 186306 186308 186310 186309 186311 186312 186313
R¼
Ry
G¼
Gy
G½
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
85
3.1.7 QSR, Quick Star Push-in rotary fittings
Push-in rotary fitting 360° rotatable Male thread with external hex
Rotary push-in L-fitting 360° rotatable, with ball bearing Male thread with external hex
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSR
M5
4 6
153526 153527
QSRL
M5
4 6
153529 153530
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSR
Rx
153401 153402 153404 153403 153405 153406 153407 153408 153409
QSRL
Rx
R½
4 6 8 6 8 8 10 12 12
R½
4 6 8 6 8 8 10 12 12
153410 153411 153413 153412 153414 153415 153416 153417 153418
Type
D1
D2
Part No.
Type
D1
D2
Part No.
QSR
Gx
4 6 8 6 8 8 10 12 12
186276 186277 186279 186278 186280 186281 186282 186283 186284
QSRL
Gx
4 6 8 6 8 8 10 12 12
186285 186286 186288 186287 186289 186290 186291 186292 186293
R¼ Ry
G¼ Gy
G½
R¼ Ry
G¼ Gy
G½
Tubing, with standard O.D. 16
86
Festo AG & Co. KG – 2006/09
3
Fittings
3.2
For standard I.D. tubing Push-on fittings Selection aid 88
For secure and fast assembly: barbed fittings Fast, reliable, compact and extremely attractively priced: triedand-tested barbed fittings from the Festo range of accessories. Reliable for use in applications where repeated releasing of the connections is not required.
2006/09 – Festo AG & Co. KG
N/CN, barbed fittings CK, quick connectors CX, quick connectors Further information www.festo.com/catalog
87
3.2
Push-on fittings Selection aid
Barbed fittings Design
Type
Straight design N-…-PK
Barbed fittings Page
Design
Type
Page
Y-PK
94
Y-shape 92
CN-…-PK CRCN-…-PK
92 94
SCN-PK
92
RTU-PK
92
Barbed T-connector FC N-…-PK
94
Quick connectors Design
L-shape LCN-…-PK
LCNH-…-PK
L-PK
93
Type
Straight design ACK
Page 96
93 CK
96
QCK
97
SCK
97
CV-PK
97
93
T-shape TCN-…-PK
93
T-PK
94
V-PK
94
V-shape
88
Festo AG & Co. KG – 2006/09
3.2
Push-on fittings Selection aid
Quick connectors Design
Type
Multiple distributor Page
L-shape
Design
Type
Page
VT
100
LK
100
TK
100
Hollow bolt GCK-…-KU
97
LCK
98
LCKN
98
Ring piece
T-shape TCK
99
FCK-…-KU
99
For metal braided hoses PX Type
Page
Straight design ACX
102
Design
Union nut Design
Type
Page
MCK
99
CX
102
LCX
102
TCX
102
L-shape
T-shape
2006/09 – Festo AG & Co. KG
89
90
Festo AG & Co. KG – 2006/09
3.2
For standard I.D. tubing
3.2.1 N/CN, barbed fittings
N/CN barbed fittings: At home in tight corners Smart design makes this fitting extremely compact. Very popular in the electronics and food industries, in control cabinets or assembly frames. To connect, simply push the tubing onto the ribbed sleeve – ideally using the Festo connecting and disconnecting pliers.
For tubing O.D. from 2 to 6 mm. Numerous variants. Variants: – With sealing ring – With barbed fittings for Festo tubing – Corrosion-resistant – Acid-resistant – Rotatable Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
91
3.2.1 N/CN, barbed fittings
Barbed fitting with sealing ring
Barbed bulkhead fitting
Type
D1
D2
Part No.
N-…-PK N … PK
M5
3 4
4446 4902
Barbed fitting with sealing ring
Di
Part No.
SCN-PK SCN PK
2 3 4 6
19528 11972 11973 11974
Barbed tubing connector
Type
D1
Di
Part No.
CN-…-PK CN … PK
M3
2 3 2 3 4
15871 15872 19521 12255 12256
Gx 3 4 6 G¼ 4 6 Gy 6
11944 11945 11946 11947 11948 11949
M5
Type
Type
D1
D2
Part No.
RTU-PK RTU PK
2 3
2 2 3 4 4 6 6
19541 19542 4805 4499 4806 7604 7605
4 6
Tubing, with standard I.D. 25
92
Festo AG & Co. KG – 2006/09
3.2.1 N/CN, barbed fittings
Barbed L-fitting 360° rotatable
Barbed L-connector
Type
D1
Di
Part No.
LCN-…-PK LCN … PK
M3
2 3 2 3
30491 30982 19523 12257
Gx 3 4 6 G¼ 4 6 Gy 6
11955 11956 11957 11958 11959 11960
M5
Barbed L-fitting 360° rotatable
Type
Di
Part No.
LL-PK PK
2 3 4 6
19539 7473 9584 150012
Barbed T-fitting 360° rotatable
Type
D1
Di
Part No.
TCN-…-PK TCN … PK
M3
2 3 2 3 4
30492 30983 19525 12259 12432
Gx 3 4 6 G¼ 4 6 Gy 6
11961 11962 11963 11964 11965 11966
M5
Type
D1
Di
Part No.
LCNH-…-PK LCNH … PK
M5
2 3
35982 35983
Gx 3 4 6 G¼ 4 6 Gy 6
35985 35986 35987 35988 35989 35990
Tubing, with standard I.D. 25
2006/09 – Festo AG & Co. KG
93
3.2.1 N/CN, barbed fittings
Barbed T-connector
Barbed T-connector
Type
Di
Part No.
Type
Di1
Di2
Part No.
TT-PK PK
2 3 4 6
30919 7267 9585 150015
FCN
2 3
2 3 2 4 3 6 4
19527 14768 31314 14769 31315 14770 31316
4 6
Barbed V-connector
Type
Di
Part No.
VV-PK PK
2 3 4 6
30918 7268 30920 150014
Barbed fitting Stainless steel with sealing ring
Type
D1
Di
Part No.
CRCN
M5
2 3 4
30985 13967 13968
Gx
3 4 6 4 6 6
13969 13970 13971 13972 13973 13974
Barbed Y-connector
Type
Di
Part No.
YY-PK PK
2 3 4 6
19540 7269 9586 150013
G¼ Gy
Tubing, with standard I.D. 25
94
Festo AG & Co. KG – 2006/09
3.2
For standard I.D. tubing
3.2.2 CK, quick connectors
CK quick connectors: The classic solution for stringent safety requirements Absolutely safe and extremely economical – wherever connectors are to be installed permanently. To connect, simply attach the tubing and secure it with the union nut.
For tubing O.D. from 3 to 13 mm. Numerous variants. Variants: – Aluminium – Polyamide – Sealing ring – Moulded-on sealing rim Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
95
3.2.2 CK, quick connectors
Quick connector Female thread with sealing ring
Type
D1
Di
Part No.
ACK
Gx
3 4 6 4 6 6 9 13
5664 3714 7842 3713 3712 3711 3710 4099
G¼ Gy G½
Quick connector Male thread with sealing ring or moulded-on sealing ring
Type
D1
Di
Aluminium design CK M5 3 4 Gx 3 4 6 G¼ 4 6 9 Gy 6 9 13 G½ 13 Polymer design CK-…-KU CK … KU Gx
G¼
Gy
3 4 6 4 6 9 6 9
Part No. 3561 3562 3563 2027 2028 2029 2030 2031 2032 2033 4097 4098
6253 6254 6255 6256 6257 6258 6460 6468
Tubing, with standard I.D. 25
96
Festo AG & Co. KG – 2006/09
3.2.2 CK, quick connectors
Bulkhead quick connector Female thread with sealing ring
Type
D1
Di
Part No.
QCK
M5 Gx G¼ Gy
3 4 6 9
9424 9425 9426 9427
End cap
Type
Di
Part No.
CV-PK CV PK
3 4 6 9
6213 6214 6215 6216
Elbow quick connector Bulkhead quick connector
Type
Di
Part No.
Aluminium design 3 SCK 4 6 9
9420 9421 9422 9423
Polymer design SCK … KU 3 SCK-…-KU 4 6 9
9387 9388 9389 9390
Type
D1
GCK-…-KU GCK … KU
Rx 4 6 R¼ 4 6 Ry 6 9
Di
Part No. 6267 6268 6269 6270 6271 6272
Tubing, with standard I.D. 25
2006/09 – Festo AG & Co. KG
97
3.2.2 CK, quick connectors
Elbow quick connector Rotatable with 2 sealing rings or moulded-on sealing ring
Type
D1
Di
Part No.
Die-cast zinc design LCK M5 3 4 Gx 3 4 6 G¼ 4 6 9 Gy 6 9 G½ 13
4468 4562 4136 4469 4470 4471 4472 11452 4473 4474 4100
Polymer design LCK-…-KU LCK … KU Gx 4 6 G¼ 4 6
6259 6260 6261 6262
Elbow quick connector Rotatable with sealing ring OL-…
Type
D1
LCKN
M5
Di
Part No.
3 4 Gx 3 4 6 G¼ 4 6 Gy 6
164995 164996 164997 164998 164999 165000 165001 165002
Tubing, with standard I.D. 25
98
Festo AG & Co. KG – 2006/09
3.2.2 CK, quick connectors
T quick connector Rotatable
Type
D1
T-distributor
Di
Part No.
Die-cast zinc design TCK M5 3 4 Gx 3 4 6 G¼ 4 6
4484 4563 4137 4485 4486 4487 4488
Aluminium design TCK Gy 6 9 G½ 13
4489 4490 4101
Type
Di
Part No.
FCK-…-KU FCK … KU
3 4 6 9
6273 6274 6275 6276
Union nut for tubing connectors
Type D1 FCK KU design Aluminium MCK
Polymer design TCK-…-KU TCK … KU Gx 4 6 G¼ 4 6
6263 6264 6265 6266
3 4 4 6 9 13
Polymer design MCK-…-KU MCK … KU 3 4 6 9
Part No. 205254 2965 205257 2966 2967 206504
211289 211291 211292 211293
Tubing, with standard I.D. 25
2006/09 – Festo AG & Co. KG
99
3.2.2 CK, quick connectors
Hollow bolt VT for 2 ring pieces
Ring piece LK
Type Type
Connection
Part No.
VT
M5 Gx
206145 4593 206146 206147 206148
G¼ Gy
Connection
Die-cast zinc design M5 LK Gx
G¼ Gy
Hollow bolt VT for 3 ring pieces
Polymer design LK Gx G¼
Type
Connection
Part No.
VT
M5 Gx
4594 4595 4596 2335 2336
G¼ Gy
Part No. 4475 4597 4476 4477 4478 4479 4480
6280 6281 6282 6283
Ring piece TK
Type
Connection
Die-cast zinc design M5 TK Gx
G¼ Gy Polymer design TK Gx G¼
Part No. 4491 4598 4492 4493 4494 4495 4496
6284 6285 6286 6287
Tubing, with standard I.D. 25
100
Festo AG & Co. KG – 2006/09
3.2
For standard I.D. tubing
3.2.3 CX, quick connectors
High load capacity If the mechanical loading of tubing and fittings is the order of the day, the quick connector CX designed specially for the metal braided hose PX is the perfect retainer to accommodate the metal braiding. It rules out the possibility of a gap forming between the tubing and connector – and thus eliminates any potential problems with the connection.
2006/09 – Festo AG & Co. KG
For tubing O.D. from 4 to 9 mm Specially designed for the metal braided hose PX Further information www.festo.com/catalog
101
3.2.3 CX, quick connectors
Quick connector with female thread
Elbow quick connector
Type
Connection
Part No.
ACX
Gx G¼ Gy
4032 4033 4034
Type
Connection
Part No.
LCX
Gx G¼ Gy
4041 4042 4043
T quick connector Quick connector with male thread
Type
Connection
Part No.
CX
Gx
4035 4453 4454 4036 4037
G¼ Gy
Type
Connection
Part No.
TCX
Gx G¼ Gy
4044 4045 4046
Tubing, with standard I.D. 25
102
Festo AG & Co. KG – 2006/09
3
Fittings
3.3
For pipes Push-in fittings Selection aid
104
A comprehensive range of nominal sizes Practical design – for practical applications: the CQ system retains the pipes externally in a way which ensures that there is no reduction of nominal size. Extremely easy and fast to install; simply push in – you don’t even need any tools! Suitable for polyamide and aluminium pipes.
For O.D.: 12, 15, 18, 22 and 28 mm Also suitable for plastic tubing PAN and PUN with O.D. 12 mm For compressed air, vacuum and liquids Can be re-used a number of times Plug connector materials FDAapproved Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
103
3.3
Push-in fittings Selection aid
Design
Type
Straight design CQ
CQ-…H
Page
Design
Type
Page
CQD
106
Fluid separator CQA
106
Retaining ring CQSR
106
Distributor 105
105
CQ
105
CQ-…H
105
CQH-…-QS
105
CQC-…H
105
CQL
106
CQT
106
Release tool CQO
106
L-shape
T-shape
104
Festo AG & Co. KG – 2006/09
3.3.1 CQ, push-in fittings
Push-in fitting with sealing ring
Push-in connector with push-in sleeve
Type
D1
D2
Part No.
Type
D1
D2
Part No.
CQ
Gy G½
12 12 15 18 22
177682 177683 177684 177685 177686
CQ-…H CQ …H
12 15 15 18 22
15 18 22 22 28
177701 177702 177703 177704 196231
G¾
Push-in fitting with push-in sleeve and sealing ring
Push-in sleeve for connecting CQ to QS
Type
D1
D2
Part No.
Type
D1
D2
Part No.
CQ-…H CQ …H
Gy
12 15 12 15 18 22 22 28
177705 177707 177706 177708 177709 177710 177711 194589
CQH-…-QS CQH … QS
15 18 22
12 16 16
177721 177722 177723
G½
G¾ G1
Push-in connector
Type
D1
Part No.
CQ
12 15 18 22 28
177695 177696 177697 177698 194586
Blanking plug
Type
D1
Part No.
CQC-…H CQC …H
12 15 18 22 28
177712 177713 177714 177715 194590
Pipes 31
2006/09 – Festo AG & Co. KG
105
3.3.1 CQ, push-in fittings
Push-in elbow connector
Fluid separator
Type
D1
Part No.
Type
D1
Part No.
CQL
12 15 18 22 28
177691 177692 177693 177694 194587
CQA
22
177716
Push-in T-connector
Type
D1
D2
Part No.
CQT
12 15 18 22 28
– – – – –
177687 177688 177689 177690 194588
15 15
177699 177700
Reducing 18 CQT 22
Fluid separator1)
Type
D1
Part No.
CQA
28
196984
1)
in combination with CQT-28, Part No. 194588
Retaining ring
Type
D1
Part No.
CQSR
12 15 18 22
175727 175728 175729 175730
Distributor with 3 blanking plugs Release tool
Type
D1
Part No.
CQD
G½
177717
Type
D1
Part No.
CQO
15 22
175725 175726
Pipes 31
106
Festo AG & Co. KG – 2006/09
4
Threaded fittings Selection aid
108
Threaded fittings NPFB: With the threaded fittings nothing now stands in the way of the costeffective installation of service units, control cabinets and other pneumatic installations.
Operating temperature: –10 … +60 °C Operating pressure at 20 °C: –0.95 … +60 bar Medium: compressed air, vacuum, others on request Version: nickel-plated brass Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
107
4
Threaded fittings Selection aid
Design
Type
Straight design SCM
NPFB-D
Page
Design
Type
Page
NPFB-L
114
NPFB-T
114
NPFB-Y
116
NPFB-X
116
L-shape 109
109 T-shape
E
110
ESK
110
NPFB-S
110
QM
111
NPFB-R
111
QMR
111
NPFB-R
112
D
112
NPFB-E
113
B
113
Y-shape
X-shape
108
Festo AG & Co. KG – 2006/09
4
Threaded fittings
Internal bulkhead connector
Type D1
D5
Part No.
Blue anodised aluminium 9969 SCM M5 M10x1 Gx G¼ Gy G½
M14x1,5 M20x1,5 M24x1,5 M30x1,5
2006/09 – Festo AG & Co. KG
9970 9971 9972 9973
Double nipple
Type
D1
D2
Part No.
Nickel plated brass M7 Gx 547799 NPFB-D NPFB D Gx Gx G¼ Gy G¼ G¼ Gy G½ Gy Gy G½ G½ G½
547800 547801 547802 547803 547804 547805 547806 547807 547808
Rx Rx R¼ Ry R¼ R¼ Ry R½ Ry Ry R½ R½ R½ R¾ R¾ R¾ R1 R1
547787 547788 547789 547790 547791 547792 547793 547794 547795 547796 547797 547798
109
4
Threaded fittings
Double nipple with 2 sealing rings
Type
Double nipple Adjustable for angular compensation
D1
D2
Part No.
High-alloy steel E-…-S9 M3
M3
30987
Steel E
M5
Type
M5 4139 Gx 4138
Aluminium E Gx Gx G¼ G¼ G¼ Gy Gy Gy G½ G½ G½ G¾ G¾ G¾ Brass E
3573 3574 3575 3576 3578 3579 3580 3582 3584
M7
Gx 534148 15621 15622 534150 15623 15624 534149 15625 15626 15627 15628 15629
D1
D2
Rx Rx R¼ Ry R¼ R¼ Ry R½ Ry Ry R½ R½ R½
Part No. 151520 534151 534155 151521 534152 534153 151522 534154 151523
Pipe coupling sleeve
Type
Gx Gx G¼ Gy G¼ G¼ Gy G½ Gy Gy G½ G½ G½ G¾ G¾ G¾
110
Brass ESK
D1
Nickel plated brass M5 NPFB-S NPFB S Gx G¼ Gy G½ G¾
Part No. 547809 547810 547811 547812 547813 547814
Festo AG & Co. KG – 2006/09
4
Threaded fittings
Pipe coupling sleeve
Type Steel QM
D1 M5
Reducing sleeve
Part No.
Type
3560
Aluminium Gy Gx 547815 NPFB-RR NPFB G¾ G½ 547816
Blue anodised aluminium Gx 2254 QM G¼ 2255 Gy 2256 G½ 2257 G¾ 4226 G1 9968
D1
D2
Reducing sleeve
Type
D1
D2
Nickel plated brass Gx M5 QMR G¼ Gx Gy G¼ G½ Gy
Pipe coupling sleeve with sealing ring
Type
D1
D2
Part No.
Steel QM
M5
M5
36169
Part No.
Part No. 153281 153282 153283 153284
Blue anodised aluminium Gx Gx 36170 QM G¼ G¼ 36171 Gy Gy 36172 G½ G½ 187387
2006/09 – Festo AG & Co. KG
111
4
Threaded fittings
Reducing nipple
Type
D1
Reducing nipple with sealing ring
D2
Nickel plated brass Gx M5 NPFB-RR NPFB G¼ Gx Gy Gx Gy G¼ G½ Gy
Part No. 547817 547818 547819 547820 547821
Type
D1
D2
Part No.
Brass D
M5
M7
161359
Type
D1
D2
Part No.
High-alloy stainless steel D M3 M5 30980 Type
D1
D2
Nickel plated brass Gx M5 NPFB-RR NPFB G¼ Gx Gy Gx Gy G¼ G½ G¼ G½ Gy G¾ G½
112
Part No. 547831 547832 547833 547834 547835 547836 547837
Brass D
M5 M7
Gx 3842 G¼ 197632 Gx 534144
Gx G¼ Gy G¼ Gy G½ G¾ Gy G½ G¾ G½ G¾ G1 G¾ G1
3577 534147 3581 197633 534145 3585 534146 3588 197634 9168
Festo AG & Co. KG – 2006/09
4
Threaded fittings
Extension piece
Type
D1
Nickel plated brass NPFB-E… NPFB E… Gx G¼ Gy G½ Gx G¼
Blanking plug with sealing ring
Part No. 547822 547823 547824 547825 547826 547827
Gx G¼
547828 547829
Gx
547830
2006/09 – Festo AG & Co. KG
Type
D1
Part No.
High-alloy stainless steel B M3 30979
Type
D1
Aluminium B M5
Part No. 3843 174308
Type
D1
Part No.
Steel B
M7
174309
Gx G¼ Gy G½ G¾ G1
3568 3569 3570 3571 3572 5763
113
4
Threaded fittings
Elbow fitting
Type
T-fitting
Part No.
Type
Nickel plated brass M5 M5 NPFB-LL NPFB Gx Gx G¼ G¼ Gy Gy G½ G½ G¾ G¾ G1 G1
D1
547715 547716 547717 547718 547719 547720 547721
Nickel plated brass M5 M5 NPFB-TT NPFB Gx Gx G¼ G¼ Gy Gy G½ G½ G¾ G¾ G1 G1
547744 547745 547746 547747 547748 547749 547750
Type
Part No.
D1
D2
Part No.
Type
547722 547723 547724 547725 547726 547727 547728
Nickel plated brass M5 M5 NPFB-TT NPFB Rx Gx R¼ G¼ Ry Gy R½ G½ R¾ G¾ R1 G1
Type
Part No.
D2
Nickel plated brass M5 M5 NPFB-LL NPFB Rx Rx R¼ R¼ Ry Ry R½ R½ R¾ R¾ R1 R1
114
D1
D2
Nickel plated brass M5 M5 NPFB-LL NPFB Rx Gx R¼ G¼ Ry Gy R½ G½ R¾ G¾ R1 G1
D1
D2
D1
D2
Part No.
547751 547752 547753 547754 547755 547756 547757
547729 547730 547731 547732 547733 547734 547735
Festo AG & Co. KG – 2006/09
4
Threaded fittings
T-fitting
Type
T-fitting
D1
D2
Nickel plated brass M5 M5 NPFB-TT NPFB Gx Rx G¼ R¼ Gy Ry G½ R½ G¾ R¾ G1 R1
Type
D1
D2
Nickel plated brass Gx Rx NPFB-TT NPFB G¼ R¼ Gy Ry G½ R½
2006/09 – Festo AG & Co. KG
Part No. 547758 547759 547760 547761 547762 547763 547764
Part No. 547771 547772 547773 547774
Type
D1
D2
Part No.
Nickel plated brass Rx Gx NPFB-TT NPFB R¼ G¼ Ry Gy R½ G½
547775 547776 547777 547778
Type
Part No.
D1
D2
Nickel plated brass Rx Rx NPFB-TT NPFB R¼ R¼ Ry Ry R½ R½ R¾ R¾ R1 R1
547765 547766 547767 547768 547769 547770
115
4
Threaded fittings
Y-fitting
Type
X-fitting
Part No.
Type
Nickel plated brass Gx Gx NPFB-YY NPFB G¼ G¼ Gy Gy G½ G½
D1
547736 547737 547738 547739
Nickel plated brass Gx Gx NPFB-XX NPFB G¼ G¼ Gy Gy G½ G½
547779 547780 547781 547782
Type
Part No.
Type
Part No.
547740 547741 547742 547743
Nickel plated brass Rx Gx NPFB-XX NPFB R¼ G¼ Ry Gy R½ G½
D1
D2
D2
Nickel plated brass Rx Gx NPFB-YY NPFB R¼ G¼ Ry Gy R½ G½
116
D1
D1
D2
D2
Part No.
547783 547784 547785 547786
Festo AG & Co. KG – 2006/09
5
Shut-off, pressure control and flow control valves
5.1
Shut-off valves Selection aid
118
Non-return valves Quick exhaust valves Ball valves On-off valves
120 125 126 127
5.1.1 5.1.2 5.1.3 5.1.4
Shut-off valves – “Stop & Go” for your compressed air Whether used in maintenance tasks, for rapid stopping during horizontal movements or as part of a backup system in the event of a pressure failure – Festo’s shut-off valves are the obvious choice for applications requiring complete shut-off of compressed air thanks to their impressive ability to shut off and quickly restore the supply of compressed air.
Piloted non-return valves HGL-... are activated as soon as no control signal is present. Quick exhaust valves SE/SEU-... for increased return speed of single- or double-acting cylinders. Optionally with ducted exhaust SE-... Ball valves QH-... and on-off valves W-.../HE-... switch off the flow – ensuring safety in both directions. Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
117
5.1
Shut-off valves Selection aid
Non-return valve Design
Type
Non-return valve, piloted Page
QS push-in connector at both ends H-QS 120
With connecting thread and QS push-in connection HA 120 HB
120
Connecting thread at both ends H 121
Type
Design
Page
Connecting thread at both ends HGL 122
With connecting thread and QS push-in connection HGL-QS 123
With connecting thread and QS push-in connections, with holding function GRXA-HG 124
Manual override actuator HAB
124
Quick-exhaust valve Type
Design
Without silencer SE
Page 125
With silencer SEU
118
125
Festo AG & Co. KG – 2006/09
5.1
Shut-off valves Selection aid
Ball valve, manually actuated Design
Type
Page
With QS push-in connection at both ends QH-QS 126
With QS push-in connection and bulkhead fitting QHS-QS 126
With PTFE-coated connecting thread and QS push-in connector QH-QS 126
On-off valve Type
Page
2/2-way valve HE-2
127
3/2-way valve HE-3
128
Design
Hand slide valve Design
Type
Page
With connecting thread at both ends W 129 With connecting thread at both ends QH 126
2006/09 – Festo AG & Co. KG
119
5.1.1 Non-return valves
Non-return valve Housing: Aluminium, black anodised; brass, nickel-plated Seals: Nitrile rubber
Type
Connection
D1
qnN [l/min]
Part No.
H
–
4 6 8 10 12
140 280 680 1480 1720
153462 153463 153464 153465 153466
D1
Housing: Brass, nickel-plated Seals: Nitrile rubber
Type
qnN [l/min]
Part No.
Flow direction: thread } push-in connection M5 4 HA 4 Rx 6 8 6 R¼ 8 10 Ry 12 R½ 12
Connection
150 140 310 330 300 670 1740 1880 2230
153444 153446 153448 153452 153450 153454 153456 153458 153460
Flow direction: push-in connection } thread M5 4 HB 4 Rx 6 8 6 R¼ 8 10 Ry 12 R½ 12
150 140 310 330 300 670 1740 1880 2230
153445 153447 153449 153453 153451 153455 153457 153459 153461
Tubing, with standard O.D. 16
120
Festo AG & Co. KG – 2006/09
5.1.1 Non-return valves
Non-return valve Housing: Brass, nickel-plated Seals: Nitrile rubber
Type
Connection
D1
qnN [l/min]
Part No.
H
M5
–
115
36711)
Type
Connection
D1
qnN [l/min]
Part No.
H
Gx-A/I
–
280
33241)
Housing: Wrought aluminium alloy, anodised Seals: Nitrile rubber
Type
Connection
D1
qnN [l/min]
Part No.
H
G¼ Gy G½ G¾
–
1000 2000 5500 5900
11689 11690 11691 11692
2006/09 – Festo AG & Co. KG
121
5.1.1 Non-return valves
Non-return valve, piloted Housing: Die-cast zinc, wrought aluminium alloy, anodised Seals: Nitrile rubber
Type
Connection
D1
qnN [l/min]
Part No.
HGL
M5
–
130
530029
Type
Connection
D1
qnN [l/min]
Part No.
HGL
GÁ
–
300
543253
Type
Connection
D1
qnN [l/min]
Part No.
HGL
GÁ G¼ GÅ G½
–
300 550 1100 1600
530030 530031 530032 530033
-H-
Note
The HGL product family and all of its design variants must ONLY be used in safety-oriented applications in combination with additional measures detailed in EN 954-1. A supplementary risk analysis by the
122
user/designer is essential. The instructions and notices on the enclosed product leaflets must be observed.
Festo AG & Co. KG – 2006/09
5.1.1 Non-return valves
Non-return valve, piloted Housing: Die-cast zinc, wrought aluminium alloy, anodised Seals: Nitrile rubber
Type
Connection
D1
qnN [l/min]
Part No.
HGL
M5
4
130
530038
Type
Connection
D1
qnN [l/min]
Part No.
HGL
GÁ
4 6 8 10 8 10 12
200 270 390 400 830 890 1400
530039 530040 530041 530042 530043 530044 530045
G¼ GÅ G½
-H-
Note
The HGL product family and all of its design variants must ONLY be used in safety-oriented applications in combination with additional measures detailed in EN 954-1. A supplementary risk analysis by the
user/designer is essential. The instructions and notices on the enclosed product leaflets must be observed.
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
123
5.1.1 Non-return valves
Non-return valve, piloted Housing: Polyacetate, wrought aluminium alloy, anodised, brass Seals: Nitrile rubber
Type
Connection
D1
qnN [l/min]
Part No.
GRXA-HG GRXA HG
GÁ
4 6 6 8
130 140 280 280
525667 525668 525669 525670
G¼
-H-
Note
The GRXA-HG product family and all of its design variants must ONLY be used in safety-relevant applications in combination with additional measures detailed in EN 954-1. A supplementary risk analysis by the
user/designer is essential. The instructions and notices on the enclosed product leaflets must be observed.
Manual override actuator Housing: Aluminium Seals: Nitrile rubber
Type
Connection
D1
qnN [l/min]
Part No.
HAB
Gx G¼ Gy G½
–
165
184585 184586 184587 184588
Tubing, with standard O.D. 16
124
Festo AG & Co. KG – 2006/09
5.1.2 Quick exhaust valves
Quick exhaust valve without silencer Housing: Gx, G¼ die-cast zinc; Gy, G½ die-cast aluminium Seals: Nitrile rubber
Type SE
Connection Gx G¼ Gy G½
qnN [l/min] 1}2
2}3
300 960 2880 4560
660 1200 2760 6480
Part No. 9685 9686 9687 9688
Quick exhaust valve with silencer Housing: Gx, G¼ die-cast zinc; Gy, G½ die-cast aluminium
Type SEU
Connection Gx G¼ Gy G½
2006/09 – Festo AG & Co. KG
qnN [l/min] 1}2
2}3
300 960 2880 4560
550 1100 2280 4020
Part No. 4616 6753 6755 6822
125
5.1.3 Ball valves
Ball valve, manually actuated Housing: Polybutylene terephthalate
Type
D1
Connection
qnN [l/min]
Part No.
QH-QS QH QS
4 6
–
148 533
153483 153484
Type
D1
Connection
qnN [l/min]
Part No.
QHS-QS
6
–
528
153485
Type
D1
Connection
qnN [l/min]
Part No.
QH-QS QH QS
4 6
Rx
235 560
153486 153487
Ball valve, manually actuated Housing: Brass Seals: Polytetraflouroethylene
Type
D1
Connection
qnN [l/min]
Part No.
QH
–
G¼ Gy G½ G¾ G1 G1½
3400 7500 11500 21000 33000 84000
9541 9542 9543 9544 9545 6837
Tubing, with standard O.D. 16
126
Festo AG & Co. KG – 2006/09
5.1.4 On-off valves
On-off valve, 2/2-way valve Housing: Polybutylene terephthalate
Type
Connection
D1
qnN [l/min]
Part No.
HE-2-QS HE 2 QS
–
6 8 10 12
280 390 760 830
153467 153468 153469 153470
Type
Connection
D1
qnN [l/min]
Part No.
HE-2-…-QS HE 2 … QS
Rx R¼ Ry R½
6 8 10 12
310 400 730 780
153471 153472 153473 153474
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
127
5.1.4 On-off valves
On-off valve, 3/2-way valve Housing: Polybutylene terephthalate
Type
Connection
D1
qnN [l/min]
Part No.
HE-3-QS HE 3 QS
–
6 8 10 12
280 390 780 840
153475 153476 153477 153478
Type
Connection
D1
qnN [l/min]
Part No.
HE-3-…-QS HE 3 … QS
Rx R¼ Ry R½
6 8 10 12
300 380 730 800
153479 153480 153481 153482
Type
Connection
D1
qnN [l/min]
Part No.
HE-33 HE
Rx R¼ Ry
–
300 380 730
153296 153297 153298
Tubing, with standard O.D. 16
128
Festo AG & Co. KG – 2006/09
5.1.4 On-off valves
Hand slide valve Threaded spigot: Brass, nickel-plated Seals: Nitrile rubber
Type
Connection
D1
qnN [l/min]
Part No.
W-3 W 3
M5 Gx G¼ Gy G½ G¾
20 24 34.5 45 45 50
120 600 1000 1400 2000 6800
4451 2339 2340 2341 2342 4052
Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
129
130
Festo AG & Co. KG – 2006/09
5
Shut-off, pressure control and flow control valves
5.2
Pressure control valves Selection aid 132
5.2.1 Pressure regulators 5.2.2 Differential pressure regulators
133 135
Pressure regulators – for optimum performance You need your system to operate at peak performance every day. Pressure regulators and differential pressure regulators can help you achieve this. They guarantee the required pressure directly at the system, regardless of the input pressure, and compensate pressure peaks on the supply side. Pressure regulators LR-... and LRMA-... keep the output pressure stable Swivel joint 360° rotatable Flow rates 22 to 125 l/min Variants: – With or without pressure gauge – Screw-in or inline variants Connections: – M5 to R¼
Differential pressure regulators LRL-... and LRLL-... maintain a manually set differential pressure between the primary pressure at the screw-in thread and the secondary pressure at the QS connection. Swivel joint 360° rotatable Flow rates 50 to 500 l/min LRL variants: – With non-return function – Screw-in or inline variants Connections: – M5 to R¼ Tubing with swivel connector, 360° rotatable Flow rates 0 to 100 l/min LRLL variants: – With or without pressure gauge – Screw-in or inline variants Connections: – M5 to R¼ Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
131
5.2
Pressure control valves Selection aid
Pressure regulator without pressure gauge Design
Type
Differential pressure regulator without pressure gauge Page
Design
Type
Page
with QS push-in connector and individual thread LR 133
with QS push-in connector at top and screw-in thread LRL 135
with QS push-in connector at both ends LR 133
with QS push-in connector at side and screw-in thread LRLL 135
Pressure regulator with pressure gauge Design
Type
Page
with QS push-in connector and individual thread LRMA 134 5 0bar 5
0
with QS push-in connector at both ends LRMA 134 05 bar
5 0
132
Festo AG & Co. KG – 2006/09
5.2.1 Pressure regulators
Pressure regulator without pressure gauge Housing: Polybuteneterephthalate
Type
Connection
D2
qnN [l/min]
Part No.
LR
M5
4 6 4 6 8 6 8
22 41 46 63 69 98 101
153532 153533 153534 153535 153536 153537 153538
Rx
R¼
Type
Connection
D1
qnN [l/min]
Part No.
LR
–
4 6 8
67 70 127
153540 153541 153542
2006/09 – Festo AG & Co. KG
133
5.2.1 Pressure regulators
Pressure regulator with pressure gauge Housing: Polybuteneterephthalate
Type
Connection
D2
qnN [l/min]
Part No.
LRMA
M5
4 6 4 6 8 6 8
36 42 60 75 87 96 97
153488 153490 153489 153491 153493 153492 153494
Rx
R¼
Type
Connection
D1
qnN [l/min]
Part No.
LRMA
–
4 6 8
50 76 124
153495 153496 153497
134
Festo AG & Co. KG – 2006/09
5.2.2 Differential pressure regulators
Differential pressure regulator Housing: Polybuteneterephthalate
Type
Connection
D2
qnN [l/min]1)
Part No.
LRL
M5
R½
4 6 4 6 8 6 8 10 8 10 12 12
45/30 45/30 110/96 110/115 110/120 150/241 150/224 150/231 300/463 300/476 300/438 500/760
153510 153512 153511 153513 153515 153514 153516 153518 153517 153519 153520 153521
Type
Connection
D2
qnN [l/min]1)
Part No.
LRLL
M5
4 6 4 6 8 6 8 10 8 10 12 12
50/30 50/32 110/100 110/155 110/115 170/267 170/268 170/269 300/474 300/456 300/518 500/730
153498 153500 153499 153501 153503 153502 153504 153506 153505 153507 153508 153509
Rx
R¼
Ry
Rx
R¼
Ry
R½
1)
Flow control direction/non-return direction
2006/09 – Festo AG & Co. KG
135
136
Festo AG & Co. KG – 2006/09
5
Shut-off, pressure control and flow control valves
5.3
Flow control valves Selection aid
138
5.3.1 One-way flow control and flow control valves 141
One-way flow control valves – the right setting is crucial Setting made easy: such as metering a flow rate, for example for speed regulation of single- or double-acting cylinders. Festo’s compact and sturdy one-way flow control valves provide the right solution for every application. The numerous variants suit every environment and are quick and easy to fit.
The product of your choice – for correct setting of the flow rate Fast installation with QS connections Maximum adaptability – directly at the cylinder or inline A large number of variants – GRLA/Z/O, GRGA/Z/O, GR/O Range of flow rates 0 – 2000 l/min Tight seal thanks to G thread Variants: – Precision flow control valves – Screw-in or inline variants – Stainless steel, die-cast zinc, polymer Connections: – For cylinders with M3 to G½ connecting thread – For tubing with ∅ 3 to 12 mm Further information www.festo.com/catalog
2006/09 – Festo AG & Co. KG
137
5.3
Flow control valves Selection aid
Standard flow control valve with QS push-in connection, D series Design
Type
Page
Mini flow control valve with QS push-in connection PK Design
Type
Page
L-shaped outlet, slotted head screw GRLA 141
L-shaped outlet, slotted head screw GRLA 144
GRLZ
GRLZ GRLO
L-shaped outlet, knurled screw GRLA 142
Parallel outlet, slotted head screw GRGA 144 GRGZ GRGO
Parallel outlet, rotatable, slotted head screw GRXA 143
Standard flow control valve with female thread Design
Type
Page
L-shaped outlet, slotted head screw GRLA 145 Standard flow control valve with female thread, B series Design
Type
Page
L-shaped outlet, slotted head screw GRLA 143
138
GRLZ GRLO
L-shaped outlet, knurled screw GRLA 145 GRLZ
Festo AG & Co. KG – 2006/09
5.3
Flow control valves Selection aid
Standard flow control valve with barbed fitting PK Design
Type
Page
Mini flow control valve with barbed fitting PK Design
Type
Page
L-shaped outlet, slotted head screw GRLA 146
L-shaped outlet, slotted head screw GRLA 147
GRLZ
GRLZ GRLO
L-shaped outlet, knurled screw GRLA 146
Parallel outlet, slotted head screw GRGA 147
GRLZ
GRGZ GRGO
Mini flow control valve with female thread Design
Type
Slotted head screw GRLA GRLZ GRLO
Corrosion-resistant flow control valve with female thread
Page
Design
147
L-shaped outlet, slotted head screw CRGRLA 148
Type
Page
Inline flow control valve with QS push-in connections Design
Type
Knurled screw GR
Page 148
GRO
2006/09 – Festo AG & Co. KG
139
5.3
Flow control valves Selection aid
Retainer for front panel mounting Design
Type
Page
Design
Type
Page
148
Slotted screw GRE
149
GRU
149
Retainer GR-H-QS
Flow control/silencer combination
Standard inline flow control valve with female thread Design
Type
Knurled screw GR
Page 149
GRA
140
Festo AG & Co. KG – 2006/09
5.3.1 One-way flow control and flow control valves
Standard flow control valve with QS push-in connection, D series Housing: Die-cast zinc
Type
Connection
D1
Function1)
L-shaped outlet, slotted head screw 3 GRLA M5 E 4 6 3 Gx 4 6 8 6 G¼ 8 10 6 Gy 8 10 G½ 12 3 GRLZ M5 S 4 6 3 Gx 4 6 8
qnN [l/min]2)
Part No.
100/100 100/110 115/110 130/130 160/190 185/240 215/250 400/420 475/500 480/500 495/495 820/850 900/975 1580/1605 100/100 110/65 115/70 130/100 160/120 185/160 215/175
193137 193138 193139 193142 193143 193144 193145 193146 193147 193148 193149 193150 193151 193152 193153 193154 193155 193156 193157 193158 193159
L-shaped outlet, slotted head screw, for high flow rates 6 400/420 GRLA Gx E 8 475/500
537075 537076
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
141
5.3.1 One-way flow control and flow control valves
Standard flow control valve with QS push-in connection, D series Housing: Die-cast zinc
Type
Connection
D1
L-shaped outlet, knurled screw 3 GRLA M5 4 6 3 Gx 4 6 6 G¼ 8 10 6 Gy 8 10 G½ 12
Function1)
qnN [l/min]2)
Part No.
E
100/100 100/110 115/110 130/130 160/190 185/240 400/420 475/500 480/500 495/495 820/850 900/975 1580/1605
197576 197577 197578 197579 197580 197581 534338 534339 534340 534341 534342 534343 534344
L-shaped outlet, knurled screw, for high flow rates Gx 6 400/420 GRLAGRLA E Gx 8 475/500
537072 537073
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16
142
Festo AG & Co. KG – 2006/09
5.3.1 One-way flow control and flow control valves
Standard flow control valve with QS push-in connection, D series Housing: Die-cast zinc
Type
Connection
D1
Function1)
Parallel and rotatable outlet, slotted head screw 3 GRXA M5 E 4 6 3 Gx 4 6 8 6 G¼ 8 10
qnN [l/min]2)
Part No.
100/60 110/65 115/70 130/100 160/120 185/160 215/175 400/290 475/325 480/345
195806 195807 195808 195809 195810 195811 195812 195813 195814 195815
Standard flow control valve with QS push-in connection, B series Housing: Polybutylene terephthalate, reinforced
Type
Connection
D1
L-shaped outlet, knurled screw 6 GRLA Gx 8 6 G¼ 8 6 Gy 8
Function1)
qnN [l/min]2)
Part No.
E
400/420 475/500 495/495 820/850 900/975 1580/1605
162965 162966 162967 162968 162969 162970
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
143
5.3.1 One-way flow control and flow control valves
Mini flow control valve with QS push-in connection Housing: Die-cast zinc
Type
Connection
D1
Function1)
L-shaped outlet, slotted head screw M3 3 GRLA E 3 M5 4 M3 3 GRLZ S 3 M5 4 M3 3 GRLO O 3 M5 4
qnN [l/min]2)
Part No.
41/50 40/70 40/75 41/44 48/52 48/65 18 40 40
175041 175053 175056 175043 175055 175058 175042 175054 175057
Mini flow control valve with QS push-in connection Housing: Die-cast zinc
Type
Connection
D1
Function1)
Parallel outlet, slotted head screw M3 3 GRGA E 3 M5 4 M3 3 GRGZ S 3 M5 4 M3 3 GRGO O 3 M5 4
qnN [l/min]2)
Part No.
41/50 40/70 40/75 41/44 48/52 48/65 18 40 40
175044 175062 175065 175046 175064 175067 175045 175063 175066
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16
144
Festo AG & Co. KG – 2006/09
5.3.1 One-way flow control and flow control valves
Standard flow control valve with female thread Housing: Die-cast zinc
Type
Connection
D1
Function1)
qnN [l/min]2)
Part No.
95/95 340/420 610/820 1450/1600 2100/2200 4320/4720 95/95 340/420 610/820 95
151160 151165 151172 151178 151179 151180 151183 151188 151195 151181
Function1)
qnN [l/min]2)
Part No.
E
95/95 340/420 610/820 1450/1600 2100/2200 4320/4720
151163 151169 151175 151186 151192 151198
L-shaped outlet, slotted head screw M5 M5 GRLA E Gx Gx G¼ G¼ Gy Gy G½ G½ G¾ G¾ M5 M5 GRLZ S Gx Gx G¼ G¼ GRLO M5 M5 O
Type
Connection
D1
L-shaped outlet, knurled screw M5 M5 GRLA Gx Gx G¼ G¼ M5 M5 GRLZ Gx Gx G¼ G¼
S
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
145
5.3.1 One-way flow control and flow control valves
Standard flow control valve with barbed fitting PK Housing: Die-cast zinc
Type
Connection
Di
Function1)
qnN [l/min]2)
Part No.
83/83 83/88 110/110 230/240 300/290 260/260 540/585 83/83 83/88 110/110 230/240 300/290 260/260 540/585
151161 151162 151166 151167 151168 151173 151174 151184 151185 151189 151190 151191 151196 151197
Function1)
qnN [l/min]2)
Part No.
E
83/83 230/240 300/290 260/260 540/585 83/83 230/240 300/290 260/260 540/585
151164 151170 151171 151176 151177 151187 151193 151194 151199 151200
L-shaped outlet, slotted head screw 3 GRLA M5 E 4 3 Gx 4 6 4 G¼ 6 3 GRLZ M5 S 4 3 Gx 4 6 4 G¼ 6
Type
Connection
Di
L-shaped outlet, knurled screw M5 3 GRLA 4 Gx 6 4 G¼ 6 M5 3 GRLZ 4 Gx 6 4 G¼ 6
S
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, standard I.D. 25
146
Festo AG & Co. KG – 2006/09
5.3.1 One-way flow control and flow control valves
Mini flow control valve with female thread Housing: Die-cast zinc
Type
Connection
Di
Function1)
qnN [l/min]2)
Part No.
GRLA
M3 M5 M3 M5 M3 M5
M3 M5 M3 M5 M3 M5
E
18/20 40/75 18/20 40/65 18 40
175038 175047 175040 175049 175039 175048
qnN [l/min]2)
Part No.
40/63 40/58 40
175050 175052 175051
qnN [l/min]2)
Part No.
40/63 40/58 40
175059 175061 175060
GRLZ GRLO
S O
Mini flow control valve with barbed fitting PK Housing: Die-cast zinc
Type
Connection
Di
Function1)
L-shaped outlet, slotted head screw GRLA M5 3 E GRLZ M5 3 S GRLO M5 3 O
Type
Connection
Di
Function1)
Parallel outlet, slotted head screw GRGA M5 3 E GRGZ M5 3 S GRGO M5 3 O
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, standard I.D. 25
2006/09 – Festo AG & Co. KG
147
5.3.1 One-way flow control and flow control valves
Corrosion-resistant flow control valve with female thread Housing: High-alloy stainless steel
Type
Connection
D1
Function1)
qnN [l/min]2)
Part No.
CRGRLA
M5 Gx G¼ Gy G½
M5 Gx G¼ Gy G½
E
95/95 340/420 610/820 1450/1600 2100/2200
161403 161404 161405 161406 161407
Inline flow control valve with QS push-in connections Housing: Polybutylene terephthalate, reinforced
Type
D1
Function1)
qnN [l/min]2)
Part No.
GR
3 4 4 6 6 8 3 4 5
E/S
25/70 85/110 40/110 75/270 160/270 225/400 25 85 160
193965 193967 193966 193968 193969 193970 193971 193972 193973
GRO
O
Retainer for front panel mounting Polyacetate
Type
for valve with push-in connections
Part No.
GR-H-QS GR H QS
QS-3/QS-4 QS-6/QS-8
195495 195496
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16
148
Festo AG & Co. KG – 2006/09
5.3.1 One-way flow control and flow control valves
Standard inline flow control valve with female thread Housing: Wrought aluminium alloy, die-cast zinc G¼, Gy, G½
Type
Connection
Function1)
qnN [l/min]2)
Part No.
GR
M3 M5 Gx Gy G½ G¾ G¼
E/S
29/29 94/115 220/217 1010/1150 1620/2760 3300/4800 420/780
15899 151213 151215 6308 3720 2103 6509
GRA
Flow control/silencer combination Housing: Wrought aluminium alloy
Type
Connection
qnN [l/min]
Part No.
GRE
Gx G¼ Gy G½
520 996 2000 3600
10351 10352 35310 10353
Housing: Die-cast aluminium
Type
Connection
qnN [l/min]
Part No.
GRU
Gx G¼ Gy G½ G¾
1000 1500 1700 4000 8000
9516 9517 9518 9519 9520
1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16
2006/09 – Festo AG & Co. KG
149
150
Festo AG & Co. KG – 2006/09
6
6.1
6.2 6.3
Couplings Selection aid
152
KD/KS, quick connection couplings shut-off at one end shut-off at both ends KD/KS, safety couplings MCK, union nuts
All you need for fast, secure connections: couplings Whether with quick connection couplings KD/KS or safety couplings KDS/KSS: quick and safe connections can be yours when and where you need them. Festo’s range of couplings is suitable for all industries and applications. Whenever and wherever they’re needed. Particularly if you are looking for a quick, easy and, if need be, completely safe way of making and releasing connections.
2006/09 – Festo AG & Co. KG
Easy and safe Quick connection couplings KD/KS Safety couplings KDS and KSS, “S” for Safety Threads from M3 to G ½ Wide range of connections: male and female thread, barbed fittings, fittings with union nut, bulkhead fittings Further information www.festo.com/catalog
151
6
Couplings Selection aid
Quick connection coupling Design
Type
Page
Shut-off at one end KD…/KS…
153
Shut-off at both ends KD…/KS…
155
Safety coupling Design
Type
Shut-off at one end KD…/KS…
Page 156
Union nut Design
Type
for quick connector MCK-PK-…
152
Page 156
Festo AG & Co. KG – 2006/09
6.1
KD/KS, quick connection couplings shut-off at one end
Quick coupling socket
Quick coupling plug
Type
Nom. size Part No.
Type
Nom. size Part No.
KD1-M3-A
1.5
KS1-CN-2
1.5
Type
Nom. size Part No.
Type
Nom. size Part No.
KD2-M5-A 2.7 KD2-M5-I KD2-CK-3 KD2-CK-4 KD2-CN-4 KD2-CN-4-S
Type
151995
4087 531620 531621 531622 531623 531624
Nom. size Part No.
KD3-x-A 5 KD3-¼-A KD3-x-I KD3-¼-I KD3-CK-4 KD3-CK-6 KD3-CN-6 KD3-CN-6-S
2006/09 – Festo AG & Co. KG
2142 531626 531627 531628 531629 531630 531631 531632
KS2-M5-A 2.7 KS2-M5-I KS2-CK-3 KS2-CK-4 KS2-CN-4 KS2-CN-4-S
Type
151996
531658 531660 4091 4090 531663 531664
Nom. size Part No.
KS3-x-A 5 KS3-¼-A KS3-x-I KS3-¼-I KS3-CK-4 KS3-CK-6 KS3-CX-4 KS3-CN-6 KS3-CN-6-S
3492 531666 531668 531669 3326 3478 4047 531672 531673
153
6.1
KD/KS, quick connection couplings shut-off at one end
Coupling socket
Type
Quick coupling plug
Nom. size Part No.
KD4-¼-A 7.2 KD4-y-A KD4-½-A KD4-¼-I KD4-y-I KD4-½-I KD4-CK-6 KD4-CK-9 KD4-CK-9-S KD4-N-9
2143 2144 2145 531636 531637 531638 531639 531640 531642 531641
Type
Nom. size Part No.
KS4-¼-A 7.2 KS4-y-A KS4-½-A KS4-¼-I KS4-y-I KS4-½-I KS4-CK-4 KS4-CK-6 KS4-CK-9 KS4-CX-6 KS4-CX-9 KS4-CK-9-S KS4-N-6 KS4-N-9
2154 2155 531676 531678 531679 531680 2150 2151 531683 4048 4049 531686 2152 2153
Type
Nom. size Part No.
Type
Nom. size Part No.
KD5-½-I
13
KS5-½-A KS5-CK-13 KS5-N-13
13
154
4088
531687 4096 4089
Festo AG & Co. KG – 2006/09
6.1
KD/KS, quick connection couplings shut-off at both ends
Coupling socket
Type
Nom. size Part No.
KD3-x-A-R 5
Type
Quick coupling plug
531659
Nom. size Part No.
KD4-¼-A-R 7.2
2006/09 – Festo AG & Co. KG
531694
Type
Nom. size Part No.
KS3-x-A-R 5
Type
531667
Nom. size Part No.
KS4-¼-A-R 7.2
531677
155
6.2
KDMS/KDS/KSS, safety couplings shut-off at one end
Quick coupling socket
Type
Quick coupling plug
Nom. size Part No.
Steel design KDMS6-¼-A 7.8 KDMS6-y-A KDMS6-½-A
151776 151777 151778
Brass design KDS6-¼-A 7.8 KDS6-y-A KDS6-½-A KDS6-¼-I KDS6-y-I KDS6-½-I KDS6-CK-9 KDS6-CK-13 KDS6-CK-9-S KDS6-N-9
531647 531648 531649 531650 531651 531652 531653 531654 531656 531655
Type
Nom. size Part No.
Steel design KSS6-¼-A 7.8 KSS6-y-A KSS6-½-A KSS6-x-A KSS6-¼-A KSS6-y-A KSS6-½-A KSS6-¼-I KSS6-y-I KSS6-½-I KSS6-CK-9 KSS6-CK-13 KSS6-CK-9-S KSS6-N-9
151779 151780 531693 151781 151779 151780 531693 531695 531696 531697 531698 531699 531701 531700
Union nut for quick connector
Type
Part No.
MCK-PK-3-KD MCK-PK-4-KD MCK-PK-6-KD MCK-PK-9-KD MCK-PK-13-KD
533672 533673 533674 533675 533676
156
Festo AG & Co. KG – 2006/09
7
Distributor
7.1
FR, distribution manifold Selection aid 158
Distributor The following pages contain all the important information you will need to order tried-and-tested aluminium FR distribution manifolds.
Further information www.festo.com/catalog
The broad selection of multiple distributors with push-in fittings is detailed in Section 3.1.6 on the Quick Star range pages.
2006/09 – Festo AG & Co. KG
157
7.1
Distribution manifolds Selection aid
Design
Type
Page
4 connections FR-4
159
8 connections FR-8
159
9 connections FR-9
159
12 connections FR-12
159
158
Festo AG & Co. KG – 2006/09
7.1
FR, distribution manifolds
Distribution manifold 1 supply line 4 outlets
Distribution manifold 1 supply line 9 outlets
Type
Supply Outlet Part No.
Type
Supply Outlet Part No.
FR-44 FR
Gx G¼ Gy G½
FR-9
Gx
Gx G¼ Gy G½
6701 7849 6703 6704
M3
30981
Distribution manifold 2 supply lines 12 outlets
Distribution manifold 2 supply lines 8 outlets
Type
Supply Outlet Part No.
FR-88 FR
Gy G½ G¾
Gx G¼ G½
2006/09 – Festo AG & Co. KG
Type
Supply Outlet Part No.
FR-12
Gx
M5
4525
2077 2078 6411
159
160
Festo AG & Co. KG – 2006/09
8
Rotary distributors
Completely flexible media supply and return Whether it’s compressed air, vacuum, liquids or gases – the new single and multiple rotary distributors GF from Festo guarantee the secure transmission of media from stationary sources to rotating machine parts.
2006/09 – Festo AG & Co. KG
Radial and axial outputs with multiple rotary distributors Sturdy design with double bearings to protect against mechanical loads Further information www.festo.com/catalog
161
8
Rotary distributors
Rotary distributor Single
Rotary distributor Double
Type
D1
D2
Part No.
Type
D1
n
Part No.
GF
Gx G¼ G½
M5 Gx G¼
539290 539291 539292
GF
Gx G¼ G½
2 2 2
539287 539288 539289
162
Festo AG & Co. KG – 2006/09
9
Pressure gauges
9.1
Pressure gauge Selection aid
164
Festo pressure gauge for every application: Whether they’re being used for compressed air or vacuum. Measured in bar, psi or MPa. On a service unit or flanged in a control cabinet. The broad range of pressure gauges offers the right solution for every application.
2006/09 – Festo AG & Co. KG
Easy installation Various scales (bar/psi/MPa) Rapid pressure monitoring thanks to the red-green pressure gauge Further information www.festo.com/catalog
163
9.1
Pressure gauge Selection aid
Pressure gauge Design
Type
Flanged pressure gauge Page
Pressure gauge to DIN EN 837-1 MA-…-EN 165
Pressure gauge to DIN EN 837-1, with red-green range MA-…-RG 165
Pressure gauge MA
166
Design
Type
Page
Flanged pressure gauge to DIN EN 837-1 FMA-…-EN 168
Flanged pressure gauge FMA
168
Precision flanged pressure gauge to DIN EN 837-1 FMAP-…-EN 168
Precision pressure gauge to DIN EN 837-1 MAP-…-EN 167
Pressure gauge with QS fitting MA-…-QS 167
164
Festo AG & Co. KG – 2006/09
9.1.
Pressure gauge
MA-…-EN
Type MA-…-EN MA … EN
Nominal size
Indicating range [bar] [MPa]
[psi]
40
0 … 10 0 … 16 0 … 25 0…6 0 … 10 0 … 16 0 … 25 0…6 0 … 10 0 … 16 0 … 25 0 … 2,5 0 … 10 0 … 16 0…1 0 … 2,5 0 … 10 0 … 16
0 … 145 0 … 232 0 … 360 0 … 87 0 … 145 0 … 232 0 … 360 0 … 87 0 … 145 0 … 232 0 … 360 0 … 36 0 … 145 0 … 232 0 … 14,5 0 … 36 0 … 145 0 … 232
50
63
– – – – – – – – – – – – – – – – – –
D1
Part No.
Rx 162835 162836 526167 R¼ 187078 187079 187080 187081 G¼ 183899 183900 183901 183902 G¼ 162837 162838 162839 G¼ 162844 162845 162840 162841
MA-…-RG
Type MA-…-RG MA … RG
Nominal size
Indicating range [bar] [MPa]
40
0 … 10 0 … 16
– –
– – – –
– –
2006/09 – Festo AG & Co. KG
0…1 0 … 1,6
D1
Part No.
[psi] – – – –
0 … 145 0 … 232
Rx 525725 525726 526778 526779 526786 526787
165
9.1.
Pressure gauge
MA-…-RG
Type MA-…-RG MA … RG
Nominal size
Indicating range [bar] [MPa]
50
0 … 2,5 0 … 10 0 … 16 – – – – – –
63
0 … 2,5 0 … 10 0 … 16 – – – – – –
D1
Part No.
R¼
525727 525728 525729 526780 526781 526782 526788 526789 526790 525730 525731 525732 526783 526784 526785 526791 526792 526793
[psi]
– – –
– – – 0 … 0,25 – 0…1 – 0 … 1,6 – – 0 … 36 – 0 … 145 – 0 … 232 – – – – – – 0 … 0,25 – 0…1 – 0 … 1,6 – – 0 … 36 – 0 … 145 – 0 … 232
R¼
MA
Type MA
Nominal size
Indicating range [bar] [MPa]
23
0…6 0 … 10 0 … 16 0 … 10 0 … 16 0 … 10
27
– –
166
D1
– – – – –
0 … 87 0 … 145 0 … 232 0 … 145 0 … 232
0…1
– –
–
Part No.
[psi]
0 … 160
Rx 183896 183897 183898 Rx 541733 541734 M5 526323 526324 527405
Festo AG & Co. KG – 2006/09
9.1.
Pressure gauge
MA
Type MA
Nominal size
Indicating range [bar] [MPa]
[psi]
40
0 … 10 0 … 16
0 … 145 0 … 232
– – – – – – 50
0 … 10 0 … 16 –
– –
0…1 0 … 1,6 0 … 0,6 0…1 0 … 1,6 0 … 2,5 – –
0…1 0 … 1,6
D1
– – – – – –
0 … 145 0 … 232 – –
63
0 … 0,25 –
0 … 3,6
Nominal size
Indicating range [bar] [MPa]
[psi]
40
0…1 0…4 0…6 0 … 16
0 … 15 0 … 58 0 … 87 0 … 232
Nominal size
Indicating range [bar] [MPa]
[psi]
15
0…8
–
Part No.
Gx 359874 345395 192732 192733 G¼ 184285 184286 184287 184288 G¼ 359873 356759 192734 192735 G¼ 7169
MAP-…-EN
Type MAP-…-EN MAP … EN
– – – –
D1
Part No.
Rx 161126 162842 161127 161128
MA-…-QS
Type MA-…-QS MA … QS
2006/09 – Festo AG & Co. KG
–
D1
Part No.
QS-4 QS-6 QS-8
153383 153384 183385
167
9.1.
Pressure gauge
FMA-…-EN
Type FMA-…-EN FMA … EN
Nominal size
Indicating range [bar] [MPa]
[psi]
40
0 … 10 0 … 16 0 … 2,5 0 … 10 0 … 16 0 … 2,5 0 … 10 0 … 16
0 … 145 0 … 232 0 … 36 0 … 145 0 … 232 0 … 36 0 … 145 0 … 232
50
63
– – – – – – – –
D1
Part No.
G¼ 159596 159597 G¼ 159598 159599 159600 G¼ 159601 159602 159603
FMA
Type FMA
Nominal size
Indicating range [bar] [MPa]
[psi]
63
0 … 0,25 –
0 … 3,6
Nominal size
Indicating range [bar] [MPa]
[psi]
63
0…1 0…4 0…6 0 … 16
0 … 15 0 … 58 0 … 87 0 … 232
D1
Part No.
G¼ 225783
FMAP-…-EN
Type FMAP
168
– – – –
D1
Part No.
G¼ 161129 162843 161130 161131
Festo AG & Co. KG – 2006/09
10
Accessories
With Festo, you don’t need a magnifying glass to find accessories You only really notice accessories when you need them and you can’t find them. Then it’s like searching for a needle in the proverbial haystack. Not with Festo! Our comprehensive range of accessories including sealing rings, tubing cutters or silencers is carefully thought through – to ensure you have everything you need for speedy installation.
2006/09 – Festo AG & Co. KG
Sealing material Cutting tools for tubing Tubing strap Pneutainer Silencer Silencer LFU Further information www.festo.com/catalog
169
10
Accessories Sealing material
Sealing ring
Type
for thread
Polyvinyl chloride M3 O M5 Gx G¼ Gy G½ G¾ G1 Polyvinylidenfluoride M5 CRO Gx G¼ Gy G½ G¾ G1
170
Sealing ring with metal housing
Part No. 30290 3565 2223 2224 2225 2226 2227 210893
165191 165192 165193 165194 165195 165196 165197
Type
for thread
Part No.
Stainless steel, nitrile rubber M5 34634 OL M6 161180 M10 161181 M12 161182 M14 161183 M16 165298 M22 165299 Gx G¼
33840 34635
Aluminium, nitrile rubber Gy 34636 OL G½ 34637 G¾ 34638
Festo AG & Co. KG – 2006/09
10
Accessories Sealing material
Sealing ring with support ring
Type
for thread
Thread sealing tape
Part No.
Type
Part No.
GWB-0,1
9076
Stainless steel, nitrile rubber M3 130949 OK M5 130850 M7 130851 Polyamide, thermoplastic polyurethane Gx 531771 OK G¼ 531772 Gy 531773 G½ 531774 G¾ 531775 Sealing ring assortment
Type
for thread
Quantity
Part No.
OL
M5 Gx G¼ Gy G½ G¾
50 100 100 40 30 10
161355
2006/09 – Festo AG & Co. KG
171
10
Accessories Connecting/disconnecting tools for tubing
Tubing cutter for flame-retardant tubing PAN-V0
Type
for D1
Part No.
PAN-V0S PAN V0S
6 8 10 12
160554 160555
Connecting pliers for connecting plastic tubing PP-3, PU-3, PP-4 and PU-4 to barbed nipples
Type
Part No.
ZMS-PK-3/4
9341
Pipe cutter ZR for plastic pipes PQ-PA up to O.D. 28 mm
Hose cutter for metal braided hose
Type
Part No.
Type
Part No.
PXS-B
11572
ZR
194592
Disconnecting pliers for removing plastic tubing PP-3, PU-3, PP-4 and PU-4 from barbed nipples
Type
Part No.
ZDS-PK3 ZDS-PK-4
9090 9522
172
Festo AG & Co. KG – 2006/09
10
Accessories Connecting/disconnecting tools for tubing, Pneutainer
Pipe cutter ZRS for plastic tubing with and without fabric reinforcement up to O.D. 20 mm
Type
Part No.
ZRS
7658
Type
Quantity
Spare blades ZRS 10
Part No.
Type
Part No.
ZW
532371
Tubing cassette
218606
Tubing strap
Type
Bundle ∅ [mm]
Part No.
PB
30 45 100
6741 6742 6743
2006/09 – Festo AG & Co. KG
Pneutainer
Type
Width [mm]
Part No.
ZW-KS ZW-KB
110 160
532372 532373
173
10
Accessories Silencers
Silencer U Compact design
Type
Silencer UC-QS with push-in sleeve for push-in fitting QS
D1
Part No.
Sintered metal U-M3 M3 U-M5 M5
163978 4645
Silencer U
Type
D1
Part No.
Polymer U-x U-¼ U-y U-½ U-¾ U-1
Gx G¼ Gy G½ G¾ G1
2307 2316 2309 2310 2311 2312
Die-cast metal U-x-B Gx U-¼-B G¼ U-y-B Gy U-½-B G½ U-¾-B G¾ U-1-B G1
174
6841 6842 6843 6844 6845 151990
Type
D1
Part No.
Polyethylene UC-QS-3H UC-QS-4H UC-QS-6H UC-QS-8H UC-QS-10H
3 4 6 8 10
165005 165006 165007 175611 526475
Type
D1
Part No.
Polyethylene UC-M5 UC-M7 UC-x UC-¼
M5 M7 Gx G¼
165003 161418 161419 165004
Silencer UC
Filter silencer LFU Input pressure 0 … 16 bar
Type
D1
Part No.
LFU-¼ LFU-y LFU-½ LFU-1
G¼ Gy G½ G1
539132 539133 10494 40495
Festo AG & Co. KG – 2006/09
11
Tips and tricks
Recommended quality classes within compressed air used as process air which Festo pneumatic components in various industries. These quality will operate reliably in different classes are recommended in pneumatic applications. The table DIN ISO 8573-1. below lists typical purity classes for Applications Solids Water dew Max. oil Recompoint (0 °C) content mended grade of filtration [µm] [°C] [mg/m3] [µm] Mining Cleaning Welding machines Machine tools Compressed air cylinders Compressed air valves Packaging technology High-precision pressure regulators Measurement atmosphere Storage atmosphere Painting atmosphere Sensors Pure breathing air
40 40 40 40 40
– +10 +10 +3 +3
25 5 25 25 25
40 40 40 40 40
40/50 40 5
+3 +3 +3
25 1 1
40/50 5…1 5…1
1
+3
1
5…1
1 1 1 0.01
–20 +3 –20/–40 –
1 0.1 0.1 –
5…1 5…1 5…1 … 0.01
This standard also divides the specifications in the table below are compressed air quality into seven based on standard temperature and quality classes. The cubic metre pressure as per ISO 554. Class Particle Particle density Pressure Residual oil size dew point content max. in µm max. in mg/m3 max. in °C max. in mg/m3 1 2 3 4 5 6 7
0.1 1 5 15 40 – –
2006/09 – Festo AG & Co. KG
0.1 1 5 8 10 – –
–70 –40 –20 +3 +7 +10 not defined
0.01 0.1 1.0 5 25 – –
175
11
Tips and tricks
The grade of filtration is always determined by the application. Examples of permissible particle sizes in compressed air: 40 µm to 5 µm for vane motors, working cylinders, controllers and pneumatic hammers Less than 5 µm for regulators, valves, measurement instruments, spray guns Less than 1 µm for applications in the food processing, pharmaceutical and electrical engineering industries
It is also possible to combine a number of processes or to connect filters in series, for example two micro filters, whereby the second filter contains active carbon and acts as an adsorption filter. This filter then retains odours from oil or other solids. Incidentally most pneumatic working and control components will function normally with oil-free air since they are lubricated for life at the factory. However, if you are using lubricated air then once you start you must continue – you cannot go back to oil-free air!
In order to increase the service life of an active carbon filter, it should always be positioned after a micro filter, which in turn should be positioned after a preliminary filter. Active carbon filter cartridges should generally be replaced after 1,000 operating hours or if an oil odour is noticed.
176
Festo AG & Co. KG – 2006/09
11
Tips and tricks
Application
Range of applications
Primary function (examples)
Compressed air tools in assembly lines; pneumatic controllers; transfer, welding and pressing lines; groups of machines
To supply a large number of consuming devices over long distances, oil mist greater than 2 µm; very good transmission characteristics over 150 m; installation above consuming device recommended; branching permitted; continuous supply of oil at a rate of 7 to 12 mg/m3
Tools; pneumatic drives; controllers
To supply individual devices: oil mist 4 to 10 µm; satisfactory transmission characteristics up to 6 m; installation above consuming device necessary; oil supplied at a rate of 15 to 25 mm3/drops
Tools with low air requirement; compressed air cylinder controllers; controllers for unlubricated air consumption
Low operate margin, large range of flow rates: oil mist greater than 10 µm; satisfactory transmission characteristics up to 6 m; installation above consuming device necessary; oil supplied at a rate of 15 to 25 mm3/drops
A If a constant supply of homogeneous oil mist is required with long supply lines over 150 m; lubrication of a range of consuming devices without overlubrication
B For all standard applications without special requirements. Individual device lubrication, short distances
C For applications involving an extremely wide range of flow rates, high responsiveness, unlubricated air consumption before the lubricator
2006/09 – Festo AG & Co. KG
177
11
Tips and tricks
Application
Range of applications
Primary function (examples)
Short-stroke cylinders; small compressed air tools; cutting tools
Light lubrication at the point of consumption; oil droplets 1 to 30 µm3; transmission characteristics not applicable; installation at the consuming device; oil supplied at a rate of 1 to 30 mm3/piston stroke
High-speed bearings; sander spindles; knitting machines; gearboxes
To transport a fine oil mist for lubrication and cooling, oil mist less than 2 µm, good transmission characteristics over 30 m; installation above consuming device recommended
D For infrequent individual activation of consuming devices after long periods of rest, long distances between lubricators and consuming devices, low flow rates
E Wherever a fine and uniform oil mist is required in very small and well metered quantities
178
Festo AG & Co. KG – 2006/09
11
Tips and tricks
Here are some tips on selecting components: Always size the service unit one connection size higher than is required for the maximum flow rate. Undersizing leads to pressure fluctuations at the regulator and to inadequate filter service life. Always mount service units at the coolest point in the system, for example on an exterior wall instead of in the waste heat zone of a working machine. Service units should never be mounted more than 5 metres away from the last consuming device. Otherwise the oil mist may condense before it reaches the actual consuming device if lubricated air is being used. Water separators separate any water droplets that occur in the network. Even the largest water separator will need to be emptied at some time. Therefore: make sure that you service your water separator regularly or, if in the project planning phase, consider using an automatic water separator. Filter bowls should only be cleaned using water, not solvents. Use metal bowls for harsh environments.
2006/09 – Festo AG & Co. KG
Always choose a larger solids filter than is necessary. Note the flow direction when installing the filter. Do not clean filter cartridges – dispose of them. If using an adsorption dryer, place a preliminary filter (grade of filtration 1 µm) upstream of the input filter to extend the service life of the input filter. Contact with oil will considerably reduce the service life of the drying agent. Finally the air inlet temperature should be less than 35 °C. Use a lockable regulator knob to prevent the pressure settings for the pressure regulator being changed without authorisation. Compressed air lubricators must only be filled with the lowviscosity mineral oil approved by the manufacturer. If operating large working cylinders (piston diameter above 100 mm) with lubricated air, use a filter silencer for the exhaust air. This dampens the exhaust noise and separates particles via a fine filter cartridge. Services units need to be serviced too – implement a maintenance schedule to prevent them failing prematurely and causing problems.
179
11
Tips and tricks
The illustration below shows the structure of a push-in fitting. These fittings are equally well suited to vacuum or compressed air. Steel retaining claws secure the tubing without damaging its surface. Vibration and pressure surges are safely
absorbed. The tubing can be released by pressing in the release ring. The claw is then lifted away from the tubing. This push-in/clamp function is used in many types of fitting.
Push-in connector/fitting for tubing a)
How a push-in connector works (Festo, QS, QS-V0, CRQS, QS-CM)
b)
Push-in fitting (Festo, QS-F)
180
1 2 3 4 5 6 7 8
Plastic tubing Release ring Break-proof housing Stainless steel retaining claw Flexible sealing sleeve Stainless steel clamping collet Brass housing O-ring seal
Festo AG & Co. KG – 2006/09
11
Tips and tricks
Here are some criteria to consider when selecting tubing: Flexibility, smallest bending radius Mechanical strength, resistance to impact and abrasion Resistance to aging, ultraviolet light, weathering Dielectric, electrostatic properties Flammability, combustibility Internal pressure capacity Temperature resistance Resistance to chemicals, mineral oil External and/or internal diameter tolerance Smoothness of walls (internal) Gas permeability
2006/09 – Festo AG & Co. KG
Suitability for welding and bonding Fatigue resistance to vibrations and continuous stress Long-term re-coil force (for spiral tubing) Dimensional stability Suitability for chain link trunking Suitability for use in the food processing and pharmaceutical industries Identifiability through different colours Resistance to hydrolysis and microbes
181
Tips and tricks
PVC PFA
PL
Technical specifications
a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q) r) s) t) u) v) w)
Outside diameter1) (CETOP RP54P) Resistance to chemicals Resistance to microbes Resistance to UV radiation2) Resistance to hydrolysis Resistance to stress cracks Flame-retardant Approved for food processing industry Antistatic, electrically conductive Halogen-free Data and specifications for Festo types TÜV-tested Free of paint-wetting impairment substances Suitable for chain link trunking Recomm. for contact with water (not drinking water) Resistance to abrasion Resistance to kinking Resistance to detergents, coolants Suitability for vacuum High thermal and mechanical load capacities Minimal weight Standard I.D.3) High flexibility at low temperatures High pressure load capacity
1) 2) 3)
For push-in fittings, e.g. Quick Star Use black version For barbed fittings
++ + – *
Good/resistant Suitable in certain conditions Unsuitable Not applicable
182
*
– ++ + + + – – – – ++ ++ + + + + + + + ++ ++ + ++
PFAN
11
++ ++ ++ ++ ++ ++ ++ ++ – – ++ ++ + ++ ++ + ++ ++ ++ + ++ ++ ++
Festo AG & Co. KG – 2006/09
11
Tips and tricks
PUN-DUO
PUN-H
PUN-VO
PUN-CM
PU
PU-DUO
PL
PLN
PAN
PAN-VO
PP
PPS
a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q) r) s) t) u) v) w)
PE
PUN
PU
++ + + + + + – – – ++ ++ ++ ++ + ++ ++ + ++ + ++ ++ ++ ++
++ + + + + + – – – ++ ++ ++ ++ + ++ ++ + ++ + ++ ++ ++ ++
++ + + + ++ + – ++ – ++ ++ ++ ++ ++ ++ ++ + ++ + ++ ++ ++ ++
++ + + + ++ + ++ – – ++ ++ ++ ++ + ++ + + ++ + ++ ++ ++ ++
++ – + + + + – – ++ ++ ++ ++ ++ + + + + ++ + ++ – + +
* + + + + + – – – ++ ++ ++ ++ + ++ ++ + ++ + ++ ++ ++ ++
* + + + + + – – – ++ ++ ++ ++ + ++ ++ + ++ + ++ ++ ++ ++
* ++ ++ + ++ + – ++ – – ++ ++ + ++ + + ++ ++ + ++ ++ ++ ++
++ ++ ++ + ++ + – ++ – ++ ++ ++ + ++ ++ + ++ ++ ++ ++ ++ ++ ++
++ + ++ + + + – – – ++ ++ ++ ++ + ++ ++ + ++ ++ ++ ++ ++ ++
++ + ++ ++ + + ++ – – – ++ ++ ++ + ++ + + ++ ++ + – + ++
* + ++ + + + – – – ++ ++ ++ ++ + ++ ++ + ++ ++ ++ ++ ++ ++
* + ++ + + + – – – ++ ++ ++ ++ + ++ ++ + ++ ++ ++ – ++ ++
Technical properties of plastic tubing (Festo products and Festo designation) CM DUO H N PA
Electrically conductive Tubing pair Hydrolysis-resistant Standard O.D. to CETOP RP54P Polyamide
2006/09 – Festo AG & Co. KG
PE PFA PU PL S VO
Polyethylene Perfluoralkoxy Polyurethane Fabric-reinforced PVC Spiral tubing Flame-retardant
183
Tips and tricks
184
Tubing ID in mm
When using tubing, people often make the mistake of combining different diameters within a string. This has the effect of reducing the flow pressure. Another common mistake people make is selecting tubing lengths that are too long. Spiral tubing has a higher pressure drop than normal straight tubing precisely because of its long length. The diagram opposite illustrates the pressure drop that occurs with increasing tubing length by illustrating the decreasing flow rate. An output pressure of 7 bar (effective) and a pressure drop of 0.2 bar were selected as fixed variables. The tubing is a PVC tubing with a sleeve and fittings at both ends.
Volumetric flow rate in litre(s)
11
Tubing length in m If the Festo push-in system is used there is no reduction of cross section within the tubing, which has a positive effect on the pressure drop.
Festo AG & Co. KG – 2006/09
2006/09 – Festo AG & Co. KG
185
186
Festo AG & Co. KG – 2006/09
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