Taktik(z) | Leuze Electronic | Rotoscan Rs4
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Leuze electronic
ROTOSCAN RS4 Safety Laser Scanner for personal protection and measurement tasks
Flexible all-round talents for ensuring safety at work
• Versatile use • Customized configuration Product w/applications • Economical consumption
1
Leuze electronic Outline and Overview
Basic operation of laser scanners two-dimensional area scanning
Advantages of laser scanners flexible, versatile and efficient ensuring safety for numerous applications and the most diverse processes powerful safety technology from Leuze lumiflex
Application examples safeguarding machinery and systems danger area & danger point guarding, access guarding
Outline
Product w/applications
2
Leuze electronic How does a laser scanner work?
R
T
λ = 905 nm
It sends a laser beam to any direction of a plane! Basic Operation
Product w/applications
3
Leuze electronic How does it “see” objects?
R
T
Object
Remission
Remission down to 1.8% (black corduroy)! But it sees dust and everything you see, too. Basic Operation
Product w/applications
4
Leuze electronic Scanning
AOPDDR Active Opto-electronic Protective Devices responsive to Diffuse Reflection Position by Range and Angle
Basic Operation
Product w/applications
5
Leuze electronic Definitions
Position by Range and Angle Lateral Resolution
Scanning Angle
Resolution
Ran g
e
Scans per Second Basic Operation
Product w/applications
6
Leuze electronic Three two-dimensional monitored zones or areas
Warning Zone
Detection Zone
Me a Zo sure ne me nt Basic Operation
Product w/applications
7
Leuze electronic Advantages of Laser Scanners
One device only no space and no infrastructure for a second device needed All kinds of safeguarding areas any form or structure and different ranges per segment possible Pair of zones: Detection Zone and Warning Zone individual dimensions and output signals Flexible and easy change of configuration universal and flexible way or change of employment Mobile Applications small and transportable Changeover between all pairs of zones variable protective function
Advantages of Laser Scanners
Product w/applications
8
Leuze electronic Monitored changeover of zone pairs
flexible, versatile and free configurable by zone changeover
Advantages of Laser Scanners
Product w/applications
9
Leuze electronic Monitored changeover of zone pairs pairs of zones
Detecti on Zon e Warnin g Zone
Advantages of Laser Scanners
Product w/applications
10
Leuze electronic Monitored changeover of zone pairs Zone Pair 1 (ZP1) active
Advantages of Laser Scanners
Product w/applications
11
Leuze electronic Monitored changeover of zone pairs Zone Pair 1 (ZP1) and Zone Pair 2 (ZP2) active
Switching between pairs of zones Advantages of Laser Scanners
Product w/applications
12
Leuze electronic Monitored changeover of zone pairs Zone Pair 2 (ZP2) active
Zone Pair 2 (ZP2) active Advantages of Laser Scanners
Product w/applications
13
Leuze electronic Handicaps of Laser Scanners slower than light curtains and no 14 mm resolution
Smoke
Dust Keep it clean!
Soot and anything else in the air!
Advantages of Laser Scanners
Product w/applications
14
Leuze electronic
ROTOSCAN RS4- 4 Flexible and Universal Safety Technology
ROTOSCAN RS4
Product w/applications
15
Leuze electronic ROTOSCAN RS4- 4
Type 3 in accordance with EN IEC 61496-1 and -3 SIL 2 in accordance with IEC 61508 four Pairs of Zones: Detection Zone and Warning Zone individual dimensions and output signals any form or structure and different ranges possible Detection Zones: Resolution: 70 mm Range: 4 m Warning Zones: Resolution: 150 mm Range: 15 m Scanning Angle: 190° Range resolution: 5 mm; Lateral resolution: 0.36° Response Time: 80 ms
ROTOSCAN RS4
Product w/applications
16
Leuze electronic ROTOSCAN RS4- 4
versatile and user-friendly easy to understand and handle with small design and economical use low current consumption for mobile applications open data interface RS232 and RS422 at variable data rate AS-i and PROFIsafe Devices Bus technology for easy integration into production systems flexible and easy change of configuration universal and flexible way or change of employment powerful and clear Software RS4soft -- Configuration and Diagnostics Software
ROTOSCAN RS4
Product w/applications
17
Leuze electronic Application examples with ROTOSCAN RS4
Applications
Product w/applications
18
Leuze electronic Danger Area Guarding for stationary applications
safeguarding of a complete area where hazards are expected: effective use of the detection zone/warning zone combination for people and machine safety; pay attention to the safety distance! Product w/applications Applications
19
Leuze electronic Danger Area Guarding for stationary applications
safeguarding danger areas on conveyor belts: individually tailored detection zones adjusted to the work area for optimum production process workflows. Applications
Product w/applications
20
Leuze electronic Danger Area Guarding for mobile applications
danger area guarding on transfer trolleys: changeovers of status and speed-dependent zone pairs for rapidly adjusting material transport; soft slowdown by warning zone utilisation. Product w/applications Applications
21
Leuze electronic Danger Area Guarding for stationary applications
safeguarding of blind areas which can not be monitored by persons working at the machine or safeguarding of areas inside machinery. Applications
Product w/applications
22
Leuze electronic Access Guarding
access guarding at processing and handling centers: simple setup – even for complex structures and control of flexible fences. Applications
Product w/applications
23
Leuze electronic Danger Area Guarding for stationary applications
danger areas guarding at multiple process stationary machinery: changeover of process-dependent detection zone / warning zone combinations for continuous production process. Product w/applications Applications
24
Leuze electronic Danger Point Guarding
Applications
Product w/applications
safeguarding danger points at circular cycle tables: space-saving and flexible configuration for efficient cycle times.
25
Leuze electronic Danger Area Guarding for mobile applications
safeguarding danger areas on automatic guided vehicles: changeover of transport path-dependent zone pairs for minimizing the space requirement of the AGV. Product w/applications Applications 26
Leuze electronic
RS4soft
Product w/applications
27
Leuze electronic Measured Values angle and range
Warning Zone
Detection Zone
RS4- 4
Product w/applications
28
Leuze electronic
Position Violation of Detection Zone 1
Product w/applications
29
Leuze electronic Changeover of Zone Pairs
Active Pair 2
Product w/applications
30
Leuze electronic Changeover of Zone Pairs
Active Pair 3
Product w/applications
31
Leuze electronic Overview ROTOSCAN RS4 presentation
What is new
Presentation for customers
New hardware New firmware New software
Short overview of the laser scanner ROTOSCAN RS4-4 for everybody
RS4soft V1.12 New features of the configuration and diagnostics software tool Product w/applications
32
Leuze electronic
RS4 Update
New 8
Configuration Plug (all)
Field Pairs (-4E)
Short
Range Laser Scanner (-2E)
Product w/applications
May, 200733 ms
Leuze electronic
Product w/applications
34
New function
configuration plug
Leuze electronic
easy to adjust: Automatic backup of configuration data during adaptation of the RS4 Safety Laser Scanner to your systems’ requirements. easy to use: Automatic configuration data download with device exchange without any resources simply by plugging in the ConfigPlug. easy to multiply: Configuration is automatically copied to any amount of RS4 when turned on. easy to adapt: Automatic adaptation of configuration to a laser scanner with extended functions (e.g. RS4-2E exchanged for RS4-4E). a handy size: Size of plug haven’t changed.
Product w/applications
35
New function
Service Data File
Leuze electronic
new button generates service data file with - configuration file - diagnostics list - complete system data
Product w/applications
36
New function
Leuze electronic
configuration plug
configuration data
I
I
x
x
Product w/applications
37
New function
Leuze electronic
8 zone pairs
1 0 How to get 8 zone pairs Product w/applications
38
New function
Leuze electronic
4 zone pairs
1
}
<1s
not a ctivat e
d
Fully compatible to all laser scanners with 4 zone pairs Product w/applications
39
New function
Leuze electronic
8 zone pairs
1 0
}
< 40 ms
New config for laser scanners(4E), to activate pair 5 to 8 Product w/applications
40
New function
Leuze electronic
detection zones
no guarding for AGV docking
Product w/applications
41
New function
Leuze electronic
configuration plug
FAQ’s
Compatibility of plug: The ConfigPlug will work with all scanners starting with SN 0704…..N Backward Compatibility: All connectors/cables/ConfigPlug will work with “old” scanners, but there is No additional functions. Delivered as: ConfigPlug is listed seperately. Must be ordered with RS4-4E for added functionality. Ready-made cables will be changed to cable with ConfigPlug and have New Part Numbers Reduced RS4-4E Pricing: RS4-4E List price now $4,540 (was $4,659) Availability: Order Entry Now!
Product w/applications
42
New device
Leuze electronic
short range laser scanner
RS4-2E
range 2.15 m
4 zone pairs
vertical access guarding
Configuration Plug
Product w/applications
43
Leuze electronic
RS4-2E
ConfigPlug &enhanced dust suppression, 4 DZ with range 2,15 m
RS4-4
ConfigPlug& enhanced dust suppression
RS4-4E
ditto plus 8 DZ
RS4-4Motion ditto plus 3-angle distance measurement, velocity measurement 1D, RS4-2M
Functions & Performance
ROTOSCAN RS4 --Family Planning 2008
Motion Monitoring 1D
RS4-6...
as RS4-4... with range 6,25 m Product w/applications
44
Future device
Transfer Trolley Motion scanner
Leuze electronic
RS4-Motion
Innovations for transfer trolley
robust distance measurement 1D up to 50 m (ignores person’s traffic)
robust speed measurement 1D up to 50 m
output of distance with repeat accuracy of ± 20 mm & speed measurement (± 50 mm/s)
MotionMonitoring 1D of the selected Detection Zone up to 50 m; max. speed 4000 mm/s
Product w/applications
This slide intentionally shadowed to indicate FUTURE product, not available today!!!
45
Leuze electronic
thank you very much for your attention
Product w/applications
46
ROTOSCAN RS4 Safety Laser Scanner for personal protection and measurement tasks
Flexible all-round talents for ensuring safety at work
• Versatile use • Customized configuration Product w/applications • Economical consumption
1
Leuze electronic Outline and Overview
Basic operation of laser scanners two-dimensional area scanning
Advantages of laser scanners flexible, versatile and efficient ensuring safety for numerous applications and the most diverse processes powerful safety technology from Leuze lumiflex
Application examples safeguarding machinery and systems danger area & danger point guarding, access guarding
Outline
Product w/applications
2
Leuze electronic How does a laser scanner work?
R
T
λ = 905 nm
It sends a laser beam to any direction of a plane! Basic Operation
Product w/applications
3
Leuze electronic How does it “see” objects?
R
T
Object
Remission
Remission down to 1.8% (black corduroy)! But it sees dust and everything you see, too. Basic Operation
Product w/applications
4
Leuze electronic Scanning
AOPDDR Active Opto-electronic Protective Devices responsive to Diffuse Reflection Position by Range and Angle
Basic Operation
Product w/applications
5
Leuze electronic Definitions
Position by Range and Angle Lateral Resolution
Scanning Angle
Resolution
Ran g
e
Scans per Second Basic Operation
Product w/applications
6
Leuze electronic Three two-dimensional monitored zones or areas
Warning Zone
Detection Zone
Me a Zo sure ne me nt Basic Operation
Product w/applications
7
Leuze electronic Advantages of Laser Scanners
One device only no space and no infrastructure for a second device needed All kinds of safeguarding areas any form or structure and different ranges per segment possible Pair of zones: Detection Zone and Warning Zone individual dimensions and output signals Flexible and easy change of configuration universal and flexible way or change of employment Mobile Applications small and transportable Changeover between all pairs of zones variable protective function
Advantages of Laser Scanners
Product w/applications
8
Leuze electronic Monitored changeover of zone pairs
flexible, versatile and free configurable by zone changeover
Advantages of Laser Scanners
Product w/applications
9
Leuze electronic Monitored changeover of zone pairs pairs of zones
Detecti on Zon e Warnin g Zone
Advantages of Laser Scanners
Product w/applications
10
Leuze electronic Monitored changeover of zone pairs Zone Pair 1 (ZP1) active
Advantages of Laser Scanners
Product w/applications
11
Leuze electronic Monitored changeover of zone pairs Zone Pair 1 (ZP1) and Zone Pair 2 (ZP2) active
Switching between pairs of zones Advantages of Laser Scanners
Product w/applications
12
Leuze electronic Monitored changeover of zone pairs Zone Pair 2 (ZP2) active
Zone Pair 2 (ZP2) active Advantages of Laser Scanners
Product w/applications
13
Leuze electronic Handicaps of Laser Scanners slower than light curtains and no 14 mm resolution
Smoke
Dust Keep it clean!
Soot and anything else in the air!
Advantages of Laser Scanners
Product w/applications
14
Leuze electronic
ROTOSCAN RS4- 4 Flexible and Universal Safety Technology
ROTOSCAN RS4
Product w/applications
15
Leuze electronic ROTOSCAN RS4- 4
Type 3 in accordance with EN IEC 61496-1 and -3 SIL 2 in accordance with IEC 61508 four Pairs of Zones: Detection Zone and Warning Zone individual dimensions and output signals any form or structure and different ranges possible Detection Zones: Resolution: 70 mm Range: 4 m Warning Zones: Resolution: 150 mm Range: 15 m Scanning Angle: 190° Range resolution: 5 mm; Lateral resolution: 0.36° Response Time: 80 ms
ROTOSCAN RS4
Product w/applications
16
Leuze electronic ROTOSCAN RS4- 4
versatile and user-friendly easy to understand and handle with small design and economical use low current consumption for mobile applications open data interface RS232 and RS422 at variable data rate AS-i and PROFIsafe Devices Bus technology for easy integration into production systems flexible and easy change of configuration universal and flexible way or change of employment powerful and clear Software RS4soft -- Configuration and Diagnostics Software
ROTOSCAN RS4
Product w/applications
17
Leuze electronic Application examples with ROTOSCAN RS4
Applications
Product w/applications
18
Leuze electronic Danger Area Guarding for stationary applications
safeguarding of a complete area where hazards are expected: effective use of the detection zone/warning zone combination for people and machine safety; pay attention to the safety distance! Product w/applications Applications
19
Leuze electronic Danger Area Guarding for stationary applications
safeguarding danger areas on conveyor belts: individually tailored detection zones adjusted to the work area for optimum production process workflows. Applications
Product w/applications
20
Leuze electronic Danger Area Guarding for mobile applications
danger area guarding on transfer trolleys: changeovers of status and speed-dependent zone pairs for rapidly adjusting material transport; soft slowdown by warning zone utilisation. Product w/applications Applications
21
Leuze electronic Danger Area Guarding for stationary applications
safeguarding of blind areas which can not be monitored by persons working at the machine or safeguarding of areas inside machinery. Applications
Product w/applications
22
Leuze electronic Access Guarding
access guarding at processing and handling centers: simple setup – even for complex structures and control of flexible fences. Applications
Product w/applications
23
Leuze electronic Danger Area Guarding for stationary applications
danger areas guarding at multiple process stationary machinery: changeover of process-dependent detection zone / warning zone combinations for continuous production process. Product w/applications Applications
24
Leuze electronic Danger Point Guarding
Applications
Product w/applications
safeguarding danger points at circular cycle tables: space-saving and flexible configuration for efficient cycle times.
25
Leuze electronic Danger Area Guarding for mobile applications
safeguarding danger areas on automatic guided vehicles: changeover of transport path-dependent zone pairs for minimizing the space requirement of the AGV. Product w/applications Applications 26
Leuze electronic
RS4soft
Product w/applications
27
Leuze electronic Measured Values angle and range
Warning Zone
Detection Zone
RS4- 4
Product w/applications
28
Leuze electronic
Position Violation of Detection Zone 1
Product w/applications
29
Leuze electronic Changeover of Zone Pairs
Active Pair 2
Product w/applications
30
Leuze electronic Changeover of Zone Pairs
Active Pair 3
Product w/applications
31
Leuze electronic Overview ROTOSCAN RS4 presentation
What is new
Presentation for customers
New hardware New firmware New software
Short overview of the laser scanner ROTOSCAN RS4-4 for everybody
RS4soft V1.12 New features of the configuration and diagnostics software tool Product w/applications
32
Leuze electronic
RS4 Update
New 8
Configuration Plug (all)
Field Pairs (-4E)
Short
Range Laser Scanner (-2E)
Product w/applications
May, 200733 ms
Leuze electronic
Product w/applications
34
New function
configuration plug
Leuze electronic
easy to adjust: Automatic backup of configuration data during adaptation of the RS4 Safety Laser Scanner to your systems’ requirements. easy to use: Automatic configuration data download with device exchange without any resources simply by plugging in the ConfigPlug. easy to multiply: Configuration is automatically copied to any amount of RS4 when turned on. easy to adapt: Automatic adaptation of configuration to a laser scanner with extended functions (e.g. RS4-2E exchanged for RS4-4E). a handy size: Size of plug haven’t changed.
Product w/applications
35
New function
Service Data File
Leuze electronic
new button generates service data file with - configuration file - diagnostics list - complete system data
Product w/applications
36
New function
Leuze electronic
configuration plug
configuration data
I
I
x
x
Product w/applications
37
New function
Leuze electronic
8 zone pairs
1 0 How to get 8 zone pairs Product w/applications
38
New function
Leuze electronic
4 zone pairs
1
}
<1s
not a ctivat e
d
Fully compatible to all laser scanners with 4 zone pairs Product w/applications
39
New function
Leuze electronic
8 zone pairs
1 0
}
< 40 ms
New config for laser scanners(4E), to activate pair 5 to 8 Product w/applications
40
New function
Leuze electronic
detection zones
no guarding for AGV docking
Product w/applications
41
New function
Leuze electronic
configuration plug
FAQ’s
Compatibility of plug: The ConfigPlug will work with all scanners starting with SN 0704…..N Backward Compatibility: All connectors/cables/ConfigPlug will work with “old” scanners, but there is No additional functions. Delivered as: ConfigPlug is listed seperately. Must be ordered with RS4-4E for added functionality. Ready-made cables will be changed to cable with ConfigPlug and have New Part Numbers Reduced RS4-4E Pricing: RS4-4E List price now $4,540 (was $4,659) Availability: Order Entry Now!
Product w/applications
42
New device
Leuze electronic
short range laser scanner
RS4-2E
range 2.15 m
4 zone pairs
vertical access guarding
Configuration Plug
Product w/applications
43
Leuze electronic
RS4-2E
ConfigPlug &enhanced dust suppression, 4 DZ with range 2,15 m
RS4-4
ConfigPlug& enhanced dust suppression
RS4-4E
ditto plus 8 DZ
RS4-4Motion ditto plus 3-angle distance measurement, velocity measurement 1D, RS4-2M
Functions & Performance
ROTOSCAN RS4 --Family Planning 2008
Motion Monitoring 1D
RS4-6...
as RS4-4... with range 6,25 m Product w/applications
44
Future device
Transfer Trolley Motion scanner
Leuze electronic
RS4-Motion
Innovations for transfer trolley
robust distance measurement 1D up to 50 m (ignores person’s traffic)
robust speed measurement 1D up to 50 m
output of distance with repeat accuracy of ± 20 mm & speed measurement (± 50 mm/s)
MotionMonitoring 1D of the selected Detection Zone up to 50 m; max. speed 4000 mm/s
Product w/applications
This slide intentionally shadowed to indicate FUTURE product, not available today!!!
45
Leuze electronic
thank you very much for your attention
Product w/applications
46
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