Stauff-pressure Test Point.pdf

Test Hoses SMS / SGS DN 2 + DN 4

Working Pressure up to 630 bar / 9135 PSI

Technical Data for Test Hose

A B C DN 2 DN 4 400 / 5801 630 / 9135 340 / 4931 1100 / 15954 1900 / 27557 850 / 12328 600 / 8702 950 / 13778 570 / 8267 at    0 °C /  32 °F 488 / 7077 768 / 11138 463 / 6715 440 / 6381 693 / 10051 418 / 6063 at   30 °C /  86 °F Pressure Rating in bar / PSI at   50°C / 122 °F 400 / 5801 630 / 9137 380 / 5511 (bar / PSI) at Indicated Temperature at   80°C / 176 °F 344 / 4989 542 / 7861 327 / 4743 at 100 °C / 212 °F 308 / 4467 485 / 7034 293 / 4250 Working Temperature (°C / °F) -35 °C ... +100 °C / -31 °F ... +212 °F (momentary +120 °C / +248 °F) Inside Diameter (mm / in) 2 / .08 4 / .16 Outside Diameter (mm / in) 5 / .20 8,6 / .34 at working pressure 20 / .79 40 / 1.57 Bending Radius (mm / in) at -20 °C / 4 °F 30 / 1.18 60 / 2.36 Max. Coil Length (m / ft) 100 / 328 Weight / m (g / oz) 16 / .50 42 / 1.35 Inner / Outer Tube PA Reinforcement Synthetic Fibre Standard hose end material is Steel 11 S Mn Pb 30 (1.0718), zinc/ nickel-plated (Type 15: Steel, black zinc/nickel-plated) Stainless Steel: V2A (1.4305/AISI 303), V4A (1.4571/AISI 316Ti) on request Nominal Bore (DN) Max. Working Pressure (PN) Min. Burst Pressure Testing Pressure

(mm) (bar / PSI) (bar / PSI) (bar / PSI)

D 630 / 9135 1900 / 27557 950 / 13779 768 / 11139 693 / 10051 630 / 9137 542 / 7861 485 / 7034

Standard Hose STAUFF-Test 15/15

STAUFF-Test 12/12*2

Ø5 (Ø .20)

Ø5 (Ø .20)

Gauge Adaptor

Ø5 (Ø .20)

L

L

L

L

Ø5 (Ø .20)

Ø5 (Ø.20)

STAUFF-Test 10/10

L

STAUFF-Test 20/20

S12,65 x 1,5

M16

G 1/4 M16 x 1,5

*2 Special thread:

buttress thread S12,65 x 1,5

ƒƒ Max. Working Pressure: 400 bar / 5801 PSI ƒƒ Burst Pressure: 1100 bar / 15954 PSI ƒƒ Pressure/t° factor: to 0 °C 122 % at 30 °C 110 % at 50 °C 100 % at 80 °C 86 % at 100 °C 77 %

ƒƒ Max. Working Pressure: 630 bar / 9137 PSI ƒƒ Burst Pressure: 1900 bar / 27557 PSI ƒƒ Pressure/t° factor: to 0 °C 122 % at 30 °C 110 % at 50 °C 100 % at 80 °C 86 % at 100 °C 77 %

B36 www.stauff.com

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ƒƒ Max. Working Pressure: 400 bar / 5801 PSI ƒƒ Burst Pressure: 1100 bar / 15954 PSI ƒƒ Pressure/t° factor: to 0 °C 122 % at 30 °C 110 % at 50 °C 100 % at 80 °C 86 % at 100 °C 77 %

ƒƒ Max. Working Pressure: 400 bar / 5801 PSI ƒƒ Burst Pressure: 1100 bar / 15954 PSI ƒƒ Pressure/t° factor: to 0 °C 122 % at 30 °C 110 % at 50 °C 100 % at 80 °C 86 % at 100 °C 77 %

ƒƒ Gauge adaptor 1/4 NPT, G1/2 and 1/2 NPT on request ƒƒ Gauge adaptor available for all STAUFF-Test series

Dimensional drawings: All dimensions in mm (in).

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Working Pressure up to 630 bar / 9135 PSI

SMS / SGS DN 2 + DN 4 Test Hoses Order Code STAUFF Test Hose

L

/M....

3000

Hose End 1 (see pages B38 - B43) Hose End 2 (see pages B38 - B43) 20 A.... J.... only specify when 2 different hose ends 15 S.... D.... are required 12 K.... B.... 10 L.... U.... M.... G.... P.... N.... F.... etc. W.... C.... *1 for gaseous media type SGS - Test hoses are perforated *2 Standard test hose option for North America is version B. *3 Type C and D - are perforated Standard Length L* in mm 200 400 630 800 1000 1500 2000 2500 3200 4000

A

Length Length in A mm B*2 (see L above) C*3 D*3 Standard

DN / Hose Size = DN 2 = DN 2 = DN 4 = DN 4

400 bar / 5802 PSI 630 bar / 9137 PSI 340 bar / 4931 PSI 630 bar / 9137 PSI

Lengths see table below.

in in 7.87 15.75 24.80 31.50 39.37 59.06 78.74 98.43 125.98 157.48

C6F

Material Hose End Standard hose end material is Steel 11 S Mn Pb 30 (1.0718), zinc/nickel-plated = C6F Type 15: Steel, black zinc/nickel-plated = C6F Stainless Steel: V2A (1.4305/AISI 303), V4A (1.4571/AISI 316Ti) on request

STAUFF Test

20

B

SMS * 1

Bending protection on request.

Order Code STAUFF Hose End

HE

20

Hose End (see pages B38 - B43) 20 A.... J.... 15 S.... D.... 12 K.... B.... 10 L.... U.... M.... G.... P.... N.... F.... etc. W.... C....

Dimensional drawings: All dimensions in mm (in).

STAUFF_One_Test_EN_lay1.indd 37

A

DN / Hose Size A B C D

= DN 2 = DN 2 = DN 4 = DN 4

400 bar / 5802 PSI 630 bar / 9137 PSI 340 bar / 4931 PSI 630 bar / 9137 PSI

C6F

Material Hose End Standard hose end material is Steel 11 S Mn Pb 30 (1.0718), zinc/nickel-plated = C6F Type 15: Steel, black zinc/nickel-plated = C6F Stainless Steel: V2A (1.4305/AISI 303), V4A (1.4571/AISI 316Ti) on request

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Hose Ends

Dimensions / Order Codes

STAUFF Hose End Hose End

Description

Type

STAUFF-Test Screw-type

G

Hex (mm /in)

DN Hose Size

20

M16 x 2

15

M16 x 1,5

12

S12,62 x 1,5

20

M16 x 2

15

M16 x 1,5

12

S12,62 x 1,5

20

M16 x 2

15

M16 x 1,5

12

S12,62 x 1,5

10

Plug in system

Gauge adaptor BSP-thread

1/4

G1/4

19

.75

for G3/8, G1/2, M14 x 1,5 and M20 x 1,5 swivel nut like type N

1/2

G1/2

27

1.06

3/8

G3/8

22

.87

14

M14 x 1,5

19

.75 2

20

M20 x 1,5

27

1.06

2 and 4

G

G

suitable for test points

STAUFF-Test Screw-type 90° elbow suitable for test points O

2

-20

G STAUFF-Test Screw-type 90° elbow

Hex

SW

suitable for test points (short wire version) OX

G

17

.67 2

STAUFF-Test Plug in-type

2

G

2 and 4

M

Hex Hex

B38 www.stauff.com

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Dimensional drawings: All dimensions in mm (in).

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Dimensions / Order Codes

Hose Ends STAUFF Hose End

Hose End

Description

Type

G

Hex (mm /in)

G1/4

19

DN Hose Size

90° elbow gauge adaptor BSP-thread 1/4

for G1/2 swivel nut like type N

.75 2 and 4

W

1/2

G1/2

27

1.06

1/4

1/4 NPT

19

.75

STAUFF Test

SW Hex G

B

Gauge adaptor NPT-thread

G

for 1/4 NPT swivel nut like type M N

2

Hex 1/2

1/2 NPT

27

1.06

1/4

1/4 NPT

19

.75

90° elbow gauge adaptor NPT-thread for 1/2 NPT swivel nut like type N

2 and 4

A

SW Hex

1/2

1/2 NPT

4

4 LL

6

6L-6S

8

8L-8S

10

10 L - 10 S

12

12 L - 12 S

2

1/4

1/4

2 and 4

6

6L-6S

27

1.06

G

Ød (see G)

Standpipe for compression ring fittings according to ISO 8434-1 / DIN 2353

20 (.79)

Note: Standpipe version is not in accordance with the state of the art. Use at own risk. We recommend the use of the series K, R or L.

S

Standpipe for compression ring fittings according to ISO 8434-1 / DIN 2353 90° elbow Note: Standpipe version is not in accordance with the state of the art. Use at own risk. We recommend the use of the series K, R or L.

2

2 and 4

2 and 4

SG

8

8L-8S

Ød (see (see G) Ød G)

Dimensional drawings: All dimensions in mm (in).

STAUFF_One_Test_EN_lay1.indd 39

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Hose Ends

Dimensions / Order Codes

STAUFF Hose End Hose End

Description

G

Seal with O-ring for 24° cone fitting according to ISO 8434-1 / DIN 2353 c/w swivel nut

Hex (mm /in)

6L

M12 x 1,5

14

.55

8L

M14 x 1,5

17

.67

10 L

M16 x 1,5

19

.75

12 L

M18 x 1,5

22

6S

M14 x 1,5

17

.87 2 and .67 4

8S

M16 x 1,5

19

.75

10 S

M18 x 1,5

22

.87

12 S

M20 x 1,5

24

.94

6L

M12 x 1,5

14

.55

K

Hex

Seal with O-ring for 24° cone fitting according to ISO 8434-1 / DIN 2353 c/w swivel nut 45° elbow

DN Hose Size

G

Type

2 and 4

R G

Hex

Seal with O-ring for 24° cone fitting according to ISO 8434-1 / DIN 2353 c/w swivel nut 90° elbow

6S

M14 x 1,5

14

.67

6L

M12 x 1,5

14

.55

8L

M14 x 1,5

17

.67

10 L

M16 x 1,5

19

6S

M14 x 1,5

17

.75 2 and 4 .67

8S

M16 x 1,5

19

.75

10 S

M18 x 1,5

24

.94

12

M12 x 1,5

17

.67

1/8

G1/8

14

.55

L

SW Hex G

G

Male thread according to DIN 3852-B

2 and 4

G

Hex

1/4

G1/4

19

.75

1/2

G1/2

27

1.06

1/8

1/8 NPT

13

.51

G

Male thread NPT according to ANSI-standard

2 and 4

F

Hex 1/4

B40 www.stauff.com

STAUFF_One_Test_EN_lay1.indd 40

1/4 NPT

17

.67

Dimensional drawings: All dimensions in mm (in).

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Dimensions / Order Codes

Hose Ends STAUFF Hose End

G

Male thread for 24° cone fitting according to ISO 8434-1 / DIN 2353

Hex (mm /in)

6L

M12 x 1,5

14

.55

8L

M14 x 1,5

17

.67

6S

M14 x 1,5

17

.67

8S

M16 x 1,5

17

.67

1/4

7/16–20 UNF

14

.55

5/16

1/2–20 UNF

14

2 .55 and 4

3/8

9/16–18 UNF

17

.67

6L

M12 x 1,5

14

.55

8L

M14 x 1,5

17

.67

10 L

M16 x 1,5

19

.75

12 L

M18 x 1,5

22

6S

M14 x 1,5

17

.87 2 and .67 4

8S

M16 x 1,5

19

.75

10 S

M18 x 1,5

22

.87

12 S

M20 x 1,5

24

.94

10 L

M16 x 1,5

19

.75

C

Hex

Male thread according to SAE J 514

G

J

DN Hose Size

G

Type

2 and 4

STAUFF Test

Description

B

Hose End

Hex

G

Universal sealing head with swivel nut for 24° cone fitting according to ISO 8434-1 / DIN 2353 D

Hex

Universal sealing head with swivel nut for 24° cone fitting according to ISO 8434-1 / DIN 2353 90° elbow

2 and 4

Q

Hex G

M18 x 1,5

22

.87

1/8

G1/8

12

.47

G

Sealing head with swivel nut for cone fitting according to DIN EN 560

10 S

Hex

2 and 4

B

1/4

Dimensional drawings: All dimensions in mm (in).

STAUFF_One_Test_EN_lay1.indd 41

G1/4

17

.67

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Hose Ends

Dimensions / Order Codes

STAUFF Hose End Hose End

Description

DN Hose Size

G

Hex (mm /in)

1/4

7/16–20 UNF

14

.55

5/16

1/2–20 UNF

17

2 .67 and 4

3/8

9/16–18 UNF

19

.75

UR

1/4

7/16–20 UNF

14

.55 2

E

1/4

7/16–20 UNF

14

2 .55 and 4

ER

1/4

7/16–20 UNF

14

.55 2

P

2

M16 x 1,5

19

.75 2

Type

G

37°

Sealing head with swivel nut according to SAE J 514 37° cone

U

Hex

G

45°

Sealing head with swivel nut according to SAE J 516 45° cone

Hex Hex

Sealing head with swivel nut according to SAE J 516 37° cone 90° elbow

Hex

37 °

G Sealing head with swivel nut according to SAE J 516 45° cone 90° elbow

Hex

45 °

G

G

Test hose for air brake systems

Hex

B42 www.stauff.com

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Dimensional drawings: All dimensions in mm (in).

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Dimensions / Order Codes

Hose Ends STAUFF Hose End

Hose End

Description

DN Hose Size

G

Hex (mm /in)

1/4

G1/4

17

2 .67 and 4

9/16

9/16–18 UNF

17

.67

Type

G

Sealing head with swivel nut 60° cone

H

STAUFF Test

Hex

G

B

Screw-type ORFS according to SAE J 1453

T

2

Hex

11/16

11/16–16 UN

21

.83

11/16

11/16–16 UN

21

2 .83 and 4

20

M16 x 2

Screw-type ORFS according to SAE J 1453 90° elbow

V

Hex G

Hose end with integrated check valve

RV

2

15

Dimensional drawings: All dimensions in mm (in).

STAUFF_One_Test_EN_lay1.indd 43

M16 x 1,5

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Special Adaptors

Dimensions / Order Codes

G

Hose Connector SSV

Hex

l2 l1

Sealings

Thread

Dimensions (mm /in)

Internal sealings made of FPM (Viton®).

G

l1 42,5 1.67 42,5 1.67 31 1.22

Metal Parts Standard material: Steel, zinc/nickel-plated = C6F (CrVI-free) Standard material SSV15: Steel, black zinc/nickel-plated = C6F (CrVI-free) For ordering V2A (1.4305 / AISI 303) replace "C6F" with "V2A". For ordering V4A (1.4571 / AISI 316Ti) replace "C6F" with "V4A".

M16 x 2 M16 x 1,5 S12,65 x 1,5

Order Codes l2 18,5 .73 18,5 .73 12,5 .49

Hex 17 .67 17 .67 14 .55

SSV20-C6F SSV15-C6F SSV12-C6F

Sampling Hose Adaptor SHA

ØD1

G

STA

ØD2 Ød2

l3

Ød1

L1 l1

L3

l2 L2

Metal Parts

Dimensions (mm /in)

Standard material: Steel, zinc/nickel-plated = C6F (CrVI-free)

Ød1 22 .87

B44 www.stauff.com

STAUFF_One_Test_EN_lay1.indd 44

Order Code Ød2 5,5 .22

l1 13 .51

l2 23 .91

l3 24 .94

G 18 .71

SHA20-5.5MM-C6F

Dimensional drawings: All dimensions in mm (in).

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STAUFF Test

General Technical Information

Port Connections and Sealing Details Type A - Threaded port according to factory standard Sealing: O-ring Type A Thread Dimensions (mm /in)

Type A

G M8 x 1 30°

M10 x 1

t1 min. 11 .43 12 .47

t2 min 15,5 .61 16,5 .64

t1 t2

0,5 2,5

d1 G

d1 +0,1 9,5 .37 11,5 .45

Type B and C - Threaded port type X acc. to DIN 3852 Part 1 and 2; ISO 9974-1 (metric); ISO 1179-1 (inch) Sealing: Metal joint Type B / Elastomeric sealing Type C Thread Dimensions (mm /in)

Type B and C

G Type B

M10 x 1

Type C

M12 x 1,5 M14 x 1,5 M16 x 1,5 d1 G

M18 x 1,5 a

0,1 A

t1 t2

M20 x 1,5

A

M22 x 1,5 G1/8 G1/4 G3/8 G1/2

t1 min. 8 .31 12 .47 12 .47 12 .47 12 .47 14 .55 14 .55 8,5 .33 12,5 .49 12,5 .49 14,5 .57

t2 min. 10 .39 15 .59 15 .59 15 .59 15 .59 17 .67 17 .67 10,5 .41 15,5 .61 15,5 .61 18,5 .73

a max. 1 .04 1,5 .06 1,5 .06 1,5 .06 2 .08 2 .08 2,5 .10 1 .04 1,5 .06 2 .08 2,5 .10

Type D - Parallel threaded port type Z according to DIN 3852 Part 2 (inch) Sealing: Taper Type D suitable sealant required Thread Dimensions (mm /in)

Type D

G Rp1/8 Rp1/4

90° G

t1 t2

Rp3/8

B46 www.stauff.com

STAUFF_One_Test_EN_lay1.indd 46

d1 min. 15 .59 18 .71 20 .79 23 .91 25 .98 27 1.06 28 1.10 15 .59 20 .79 23 .91 28 1.10

Rp1/2

t1 min. 5,5 .22 8,5 .33 8,5 .33 10,5 .41

t2 min. 9,5 .37 13,5 .53 13,5 .53 16,5 .65

Dimensional drawings: All dimensions in mm (in).

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General Technical Information



STAUFF Test Port Connections and Sealing Details

Type D - Taper threaded port according to ANSI/ASME B1.20.1-1983 (NPT) Sealing: Taper Type D suitable sealant required Thread Dimensions (mm /in)

Type D

G 1/8–27 NPT 1/4–18 NPT

90° G

t2 min. 11,6 .46 16,4 .65 22,6 .89

STAUFF Test

t2

t1

1/2–14 NPT

t1 min. 6,9 .27 10 .39 13,6 .54

G M10 x 1 M12 x 1,5 M14 x 1,5 z°

M16 x 1,5 M22 x 1,5

b a

0,2 A

0,1 A d2 d1 G

t1 t2

M27 x 2 A

5/16–24 UNF 7/16–24 UNF 1/2–20 UNF 9/16–18 UNF 7/8–14 UNF

Dimensional drawings: All dimensions in mm (in).

STAUFF_One_Test_EN_lay1.indd 47

d1 +0,1 11,1 .44 13,8 .54 15,8 .62 17,8 .70 23,8 .94 29,4 1.16 9,1 .36 12,4 .49 14 .55 15,65 .62 23,95 .94

d2 min. 16 .63 19 .75 21 .83 24 .94 29 1.14 34 1.34 17 .67 21 .83 23 .91 25 .98 34 1.34

t1 min. 10 .39 11,5 .45 11,5 .45 13 .51 15,5 .61 19 .75 10 .39 11,5 .45 11,5 .45 12,7 .50 16,7 .66

t2 min. 11,5 .45 14 .55 14 .55 15,5 .61 18 .71 22 .87 12 .47 14 .55 14 .55 15,5 .61 20 .79

B

Type E - Threaded port according to ISO 6149-1 (metric); ISO 11926-1 (UNF) Sealing: O-ring Type E Thread Dimensions (mm /in)

Type E

a +0,4 1,6 .06 2,4 .09 2,4 .09 2,4 .09 2,4 .09 3,1 .91 1,9 .07 2,4 .09 2,4 .09 2,5 .10 2,5 .10

b max. 1 .04 1,5 .06 1,5 .06 1,5 .06 2 .08 2 .08 1,6 .06 1,6 .06 1,6 .06 1,6 .06 2,4 .09

z° ±1° 12° 15° 15° 15° 15° 15° 12° 12° 12° 12° 15°

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