Preventive Maintenance.xls

- LINE MAINTENANCE Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - GTO 52 PRINTING MACHINE

SN 1 2 3 4 5

GENERAL MAINTENANCE Apply oil Manually on the Swing Arm gripper shaft ♦ Apply oil Manually on the Cam follower ♦ Apply Grease Manually on the feeder shaft and Delivary chain █ Clean all the Air filters on the Compressor Unit • Check the Oil Circulation points on the Central Lubrication Unit ♦ PRINTING UNITS

6 7 8 9 10 11 12 13 14

Check the Roller setting (Apply the Strip) Check the Condution of the Inking Rollers for ( Ø & Damage ) Check the Damper Roller Setting Check the Condution of the Damper Roller for ( Ø & Damage ) Check the Washing Duct Blade Check the Quick Clamp Plate Check the setting of Monkey girpper pad Check the setting od Swing Arim Gripper Inspect all the Bearing and Cam Follower Bearing

15

Check the Monkey Gripper Pad , Impression Gripper Pad & Swing Arm Gripper Pad

16

Inking & Dampening Brackets

OK

NOK

OK

NOK

Remarks:

Prepared By Maintenance Engineer

Checked By Assist Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016

Operator Name: Operator Sign: Machine No: SN 1 2 3 4 5

PREVENTIVE MAINTENANCE ACTION PLAN GTO 52 PRINTING MACHINE

ELECTRICAL SYSTEM Clean the Stablizer Unit Check all the limit Switch Check all the Safety Limit Switch Check the Main Pannel Terminal ∞

OK

NOK

OK

NOK

Check all the Contactor PRINTING UNITS

6 Check the Impression Cut off Limit Switch 7 Check the sheet in feed limit switch 8 Check the Podwer Spray Motor 9 Check the Main motor Terminal ∞ 10 Check the Machine Counter 11 Clean all the limit Switch 13 Check the Earth Value Remarks:

Prepared By Maintenance Engineer

Checked By Assist Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - SORK -Z PRINTING MACHINE Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

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Nov

GENERAL MAINTENANCE

1 2 3 4 5

Apply oil Manually on the Swing Arm gripper shaft ♦ Apply oil Manually on the Cam follower ♦ Apply Grease Manually on the feeder shaft and Feeder chain █ Clean all the Air filters on the Compressor Unit • Check the Oil Circulation points on the Central Lubrication Unit ♦ PRINTING UNITS

Monthly Quaterly Quaterly Monthly Quaterly

6 7 8 9 10 11 12 13

Check the Roller setting (Apply the Strip) Check the Condution of the Inking Rollers for ( Ø & Damage ) Check the Damper Roller Setting Check the Condution of the Damper Roller for ( Ø & Damage ) Check the Washing Duct Blade Check the Quick Clamp Plate Check all the Swing Arm Gripper Pad Inspect all the Bearing and Cam Follower Bearing DELIVERY UNIT

Halfyeary Halfyeary Monthly Halfyeary Quaterly Halfyeary Quaterly Quaterly

14 15 16 17 18

Check the delivery chain tenssion Apply Grease Manually on the Delivery Chain █ Apply Grease Manually on the Delivery Pile Chain █ Clean the Podwer Spray unit Check all the Delivery Gripper Pad

Monthly Monthly Monthly Quaterly Quaterly

Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

- Monthly - Quaterly - Halfyearly - Yearly Checked By Assist Production Manager

Note: ♦ █ •

USE OIL HP 150 USE SERVO 22O GREASE USE WD 40 Anti Rust Spray Checked By Production Manager

Dec

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - SORK -Z PRINTING MACHINE Freequency Jan

SN 1 2 3 4 5

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

ELECTRICAL SYSTEM Clean the Stablizer Unit Check the motor Carbon Brush Check all the Safety Limit Switch Check the Main Pannel Terminal ∞ Check all the Contactor

Monthly Quaterly Monthly Quaterly Quaterly

PRINTING UNITS 6 Check the Impression Cut off Limit Switch 7 Check the sheet in feed limit switch 8 Check the Double Sheet Sensor 9 Check the Podwer Spray Motor 10 Check the Main motor Terminal ∞ 11 Check the Machine Counter 12 Clean all the limit Switch 13 Check the Earth Value Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Quaterly Quaterly Monthly Quaterly Halfyearly Monthly Halfyearly Quaterly - Monthly - Quaterly - Halfyearly - Yearly Checked By Assist Production Manager

Note:

∞

USE CRC 2-26 Contact Spray

Checked By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - CD 102 PRINTING MACHINE Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

GENERAL MAINTENANCE

1 2 3 4 5

Apply oil Manually on the Swing Arm gripper shaft ♦ Apply oil Manually on the Cam follower ♦ Apply Grease Manually on the feeder shaft and Feeder chain █ Clean all the Air filters on the Compressor Unit • Check the Oil Circulation points on the Central Lubrication Unit ♦ PRINTING UNITS

Quaterly Quaterly Monthly Monthly Halfyearly

6 7 8 9 10 11 12 13

Check the Roller setting (Apply the Strip) Check the Condution of the Inking Rollers for ( Ø & Damage ) Check the Damper Roller Setting Check the Condution of the Damper Roller for ( Ø & Damage ) Check the Washing Duct Blade Check the Auto plate chase Check all the Swing Arm Gripper Pad Inspect all the Bearing and Cam Follower Bearing DELIVERY UNIT

Halfyearly Halfyearly Halfyearly Halfyearly Quaterly Halfyearly Halfyearly Halfyearly

14 Check the delivery chain tenssion 15 Apply Grease Manually on the Delivery Chain █ 16 Apply Grease Manually on the Delivery Pile Chain █ 17 Check all the Delivery Gripper Pad 18 Clean the Podwer Spray unit Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Quaterly Quaterly Quaterly Halfyearly Quaterly - Monthly - Quaterly - Halfyearly - Yearly

Prepared By Maintenance Engineer

Checked By Assist Production Manager

Note: ♦ █

USE OIL HP 150 USE SERVO 22O GREASE

•

USE WD 40 Anti Rust Spray Checked By Production Manager

Nov

Dec

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - CD 102 PRINTING MACHINE Freequency Jan

SN 1 2 3 4 5 6

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

ELECTRICAL SYSTEM Clean the Stablizer Unit Check all the limit Switch Check all the Safety Limit Switch Check the Main Pannel Terminal ∞ Check all the Contactor Check all the Solvinoid Valves PRINTING UNITS

6 Check all the Porximate Switch & Sensors 7 Check the sheet in feed limit switch 8 Check the Double Sheet Sensor 9 Check the Podwer Spray Motor 10 Check the Main motor Terminal ∞ 11 Check the Motot Carbon Brush 12 Inspect all the motors 13 Clean the Electrical Pannel 14 Inspect the IR Dryer Lamp 15 Inspect the Air Dryer & Auto Drain Valve 16 Inspect the Chiller Unit 17 Check the Earth Valvue Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Monthly Halfyearly Monthly Halfyearly Halfyearly Halfyearly Halfyearly Halfyearly Halfyearly Halfyearly Halfyearly Halfyearly Halfyearly Halfyearly Halfyearly Monthly Quaterly Monthly - Monthly - Quaterly - Halfyearly

Note :

∞

USE CRC 2-26 Contact Spray

- Yearly Prepared By Maintenance Engineer

Checked By Assist Production Manager

Checked By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - EVEREST 35 DIE CUTTING MACHINE Freequency Jan

SN

Feb

Mar

Apr

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Sep

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Dec

GENERAL MAINTENANCE

Quartely 1 Check the Pressure Adjusting Bold 2 Check the Side arm Halfyearly 3 Remove the both side arm sleave and apply oil ♦ Monthly 4 Remove the Side doors and clean the exess grease Monthly Monthly 5 Apply Grease Manually on the Main gear and shaft █ Monthly 6 Check the Belt Tenssion Monthly 7 Check the oil level ♦ Quartely 8 Apply Grease Manually on the bottom Plate █ Quartely 9 Apply Grease Manually on the Pulley █ Monthly 10 Check all the Mechanical Safety Devices Quartely 11 Inspect all the Bearing & Bushes Quartely 12 Inspect the Flywheel Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

Note: - Monthly - Quaterly - Halfyearly - Yearly

♦ █ ∞ •

USE OIL HP 150 USE SERVO 22O GREASE CRC 2 - 26 Contact Spray USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - EVEREST 35 DIE CUTTING MACHINE Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

ELECTRICAL SYSTEM

1 Check for Loose wire Or Terminal ∞ Quartely 2 Check the Carbon Brush Quartely 3 Check the Main motor Terminal ∞ Quartely 4 Check all the Safety limit switch Monthly 5 Inspect the Central Wiring Halfyearly 6 Check all the contators ∞ Halfyearly 7 Check the Earth Value Monthly 8 Clean the Electrical Pannel Quartely Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

Note: - Monthly - Quaterly - Halfyearly - Yearly

♦ █

USE OIL HP 150 USE SERVO 22O GREASE

∞ •

CRC 2 - 26 Contact Spray USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - PRINTOGRAPH DIE CUTTING MACHINE Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

GENERAL MAINTENANCE

Quartely 1 Check the Pressure Adjusting Bold Halfyearly 2 Check the Side arm Monthly 3 Remove the both side arm sleave and apply oil ♦ Monthly 4 Remove the Side doors and clean the exess grease Monthly 5 Apply Grease Manually on the Main gear and shaft █ Monthly 6 Check the Belt Tenssion Monthly 7 Check the oil level ♦ Quartely 8 Apply Grease Manually on the bottom Plate █ Quartely 9 Apply Grease Manually on the Pulley █ Monthly 10 Check all the Mechanical Safety Devices Quartely 11 Inspect all the Bearing & Bushes Quartely 12 Inspect the Flywheel Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

Note: - Monthly - Quaterly - Halfyearly - Yearly

♦ █ ∞ •

USE OIL HP 150 USE SERVO 22O GREASE CRC 2 - 26 Contact Spray USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - PRINTOGRAPH DIE CUTTING MACHINE Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

ELECTRICAL SYSTEM

1 Check for Loose wire Or Terminal ∞ Quartely 2 Check the Carbon Brush Quartely 3 Check the Main motor Terminal ∞ Quartely 4 Check all the Safety limit switch Monthly 5 Inspect the Central Wiring Halfyearly 6 Check all the contators ∞ Halfyearly 7 Check the Earth Value Monthly 8 Clean the Electrical Pannel Quartely Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

Note: - Monthly - Quaterly

♦ █

USE OIL HP 150 USE SERVO 22O GREASE

- Halfyearly

∞

CRC 2 - 26 Contact Spray

- Yearly

•

USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - COATING MACHINE Freequency Jan

SN 1 2 3 4

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

GENERAL MAINTENANCE

6 7 8 9

Check the Oil level on the Gear Box ♦ Check the Chain Tenssion Apply Grease manually on the Chain █ Inspect the sprockets and Nylon Gear Check the Condution of Coating Rubber Roller for (Ø and Damage ) Apply Grease Manually on the Bearing Inspect the condution of Bearing Check the Condution of the guiding belt Check the condution of the ir dryer belt

10

Inspect all the Pipes

5

Feb

Monthly Monthly Monthly Quartely Quartely Quartely Halfyearly Halfyearly Halfyearly Quartely

Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

Note: - Monthly - Quaterly - Halfyearly

♦ █ ∞

USE OIL HP 150 USE SERVO 22O GREASE CRC 2 - 26 Contact Spray

- Yearly

•

USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - COATING MACHINE Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

ELECTRICAL SYSTEM Check the Power Terminal ∞

1 Halfyearly 2 Check the Earth Valve Monthly 3 Clean the Electrical Pannel Halfyearly 4 Inspect the Main Motor Quartely 5 Inspect the coating Motor Quartely 6 Inspect the IR Dryer Unit Halfyearly 7 Check the Carbon Brush Quartely Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

Note: - Monthly - Quaterly

♦ █

USE OIL HP 150 USE SERVO 22O GREASE

- Halfyearly

∞

CRC 2 - 26 Contact Spray

- Yearly

•

USE WD 40 Anti Rust Spray Approved By Production Manager

Dec

REASE Spray

st Spray

Dec

REASE

Spray

st Spray

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - POLAR -92 CUTTING MACHINE Freequency Jan

SN

GENERAL MAINTENANCE

Feb

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

Quartely Quartely Halfyearly Halfyearly Monthly Monthly Quartely Quartely Quartely Monthly Quartely Yearly

1 Check the Hydrualic Oil level ♦ 2 Check the Gear Oil level • 3 Check the Main motor Belt Tenssion 4 Check the Clutch Break 5 Apply Grease manually on all the Greasing Points █ 6 Check the False clamp pressure 7 Check the Knife pressure 8 Check the Backgauge belt 9 Check the Vaccum air 10 Clean all the excess Grease 11 Clean the Hydrualic Oil Tank Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Mar

Checked By Assist Production Manager

Note: - Monthly - Quaterly - Halfyearly - Yearly

♦ █ ∞ •

USE OIL HP 150 USE SERVO 22O GREASE CRC 2 - 26 Contact Spray USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - POLAR -92 CUTTING MACHINE Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

ELECTRICAL SYSTEM

1 Clean the Stablizer Unit Monthly 2 Check the Power Terminal ∞ Halfyearly 3 Check the Earth Valve Monthly 4 Clean the Electrical Pannel Quartely 5 Inspect the Main Motor Halfyearly 6 Clean and Inspect all the Sensors & Proximate Switch Monthly 7 Check the false clamp lever limit switch Monthly 8 Check electrical loose wire Quartely Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

Note: - Monthly - Quaterly

♦ █

USE OIL HP 150 USE SERVO 22O GREASE

- Halfyearly - Yearly

∞ •

CRC 2 - 26 Contact Spray USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - PROTECK -92 CUTTING MACHINE Freequency Jan

SN

GENERAL MAINTENANCE

1 2 3 4 5

Feb

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Note: ♦ █ •

USE Hyduralic Oil SERVO 66 USE SERVO 22O GREASE USE HP 150 GEAR OIL

Quartely Quartely Halfyearly Halfyearly Monthly Monthly Quartely Quartely Quartely Monthly Quartely Yearly Halfyearly

Check the Hydrualic Oil level ♦ Check the Gear Oil level • Check the Main motor Belt Tenssion Check the Clutch Break Apply Grease manually on all the Greasing Points █ Check the False clamp pressure 6 Check the Knife pressure 7 Check the Backgauge belt 8 Check the Vaccum air 9 Clean all the excess Grease 10 Check the Hydrualic Cylinder Spring Tenssion 11 Inspect all the Hydrualic Hose Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Mar

Checked By Assist Production Manager

- Monthly - Quaterly - Halfyearly - Yearly

Dec

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - PROTECK -92 CUTTING MACHINE Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

ELECTRICAL SYSTEM

1

Clean the Stablizer Unit

Monthly

2

Check the Power Terminal ∞

3

Check the Earth Valve

Monthly

4

Clean the Electrical Pannel

Quartely

5

Inspect the Main Motor

6

Clean and Inspect all the Sensors & Proximate Switch

Monthly

7

Check the false clamp lever limit switch

Monthly

8

Check electrical loose wire

Quartely

Halfyearly

Halfyearly

Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

Note: - Monthly - Quaterly - Halfyearly

♦ █ ∞

- Yearly

•

USE OIL HP 150 USE SERVO 22O GREASE CRC 2 - 26 Contact Spray USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - FLEXO PRINTING MACHINE Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

GENERAL MAINTENANCE

1

Apply Grease Manually on all the Greasing Points █

Monthly

2

Inspect all the Bearing and Bushes

Quartely

3

Clean the Compressed Air Filters

Monthly

4

Check the Main motor Belt Tenssion

Quartely

5

Inspect all the Gears and Sprockets

Halfyearly

6

Apply Oil Manually on all the Spindle Rods ♦

Quartely

7

Check the Winder and Re winder unit

Quartely

8

Check all the Air Pipes

Quartely

9

Check all the Blower lines

10

Check all the Mechanical Guards

Halfyearly Monthly

Remarks:

Note:

All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

- Monthly

♦

USE OIL HP 150

- Quaterly

█

USE SERVO 22O GREASE

- Halfyearly

∞

CRC 2 - 26 Contact Spray

- Yearly

•

USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name:

PREVENTIVE MAINTENANCE ACTION PLAN - FLEXO PRINTING MACHINE

Operator Sign: Machine No:

Freequency Jan SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

ELECTRICAL SYSTEM

1

Clean the Stablizer Unit

Monthly

2

Check all the limit Switch

Quaterly

3

Check all the Safety Limit Switch ∞

Halfyearly

4

Check the Main Pannel Terminal ∞

Halfyearly

5

Check all the Contactor

Quaterly

PRINTING UNITS 6

Inspect the Main Motor

Halfyearly

7

Inspect the Blower Motor

Halfyearly

8

Check the Main motor Terminal ∞

Halfyearly

9

Check the Machine Counter

Halfyearly

10

Check the Earth Value

Monthly

11

Clean all the limit Switch

Quaterly

Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Note: - Monthly

♦

USE OIL HP 150

- Quaterly

█

USE SERVO 22O GREASE

- Halfyearly

∞

CRC 2 - 26 Contact Spray

- Yearly Prepared By Maintenance Engineer

Checked By Assist Production Manager

•

USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - FOCUS PRINTING MACHINE Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

GENERAL MAINTENANCE

1

Inspect the condution of Timing Belts

Quaterly

2

Inspect the condution of all Nylon gears

Quaterly

3

Apply Grease Manually on all the Greasing Points █

Monthly

4

Inspect all the Bearing and Bushes

Quaterly

5

Apply Oil Manually on all moving parts ♦

Monthly

6

Check all the Printing cylinders

7

Check all the Ink duct Units

Quaterly

8

Check all the Ink duct knife

Quaterly

9

Apply Grease Manually on the main gear at the back █

Monthly

10

Check the Motor Pulley

Halfyearly

Halfyearly

Remarks:

Note:

All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

- Monthly

♦

USE OIL HP 150

- Quaterly

█

USE SERVO 22O GREASE

- Halfyearly

∞

CRC 2 - 26 Contact Spray

- Yearly

•

USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - FOCUS PRINTING MACHINE Freequency Jan

SN 1 2 3 4 5

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

ELECTRICAL SYSTEM Clean the Stablizer Unit Check the Heater Regulater Check all the Safety Limit Switch ∞ Check the Main Pannel Terminal ∞ Check the Room Temperator PRINTING UNITS

Monthly Quartely Halfyearly Halfyearly Monthly

6 Inspect the Main Motor Halfyearly 7 Check the IP & OP Voltage Quartely 8 Check the Carbon Brush Halfyearly 9 Check the Counting Sensor Quartely 10 Check the Earth Value Monthly 11 Check the Power cable Halfyearly Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

Note: - Monthly - Quaterly - Halfyearly - Yearly

♦ █ ∞ •

USE OIL HP 150 USE SERVO 22O GREASE CRC 2 - 26 Contact Spray USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - ULTRASONIC CUTTING MACHINE Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

GENERAL MAINTENANCE

1

Inspect all the Belts

Monthly

2

Apply Oil Manually on all moving Part ♦

Monthly

3

Check all the Bolts tighten

Monthly

4

Inspect the Ultrasonic Stem and Horn (Position and Tight )

Monthly

5

Inspect the Delivery Unit

Quartely

6 Apply Grease Manually on Bearings & Spindles █ Monthly Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

Note: - Monthly

♦

USE OIL HP 150

- Quaterly

USE SERVO 22O GREASE

- Halfyearly

█ ∞

- Yearly

•

USE WD 40 Anti Rust Spray

CRC 2 - 26 Contact Spray

Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - ULTRASONIC CUTTING MACHINE Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

ELECTRICAL SYSTEM

1

Clean the Stablizer Unit

Monthly

2

Check the Heater Regulater

Quartely

3

Check the Main Pannel Terminal ∞

Quartely

4

Check the Room Temperator

Monthly

5

Inspect the Steper Motor

Quartely

6

Check the IP & OP Voltage

Quartely

7

Check the Ultrasonic Generator

Quartely

8

Check the Earth Value

Monthly

9

Check the Machine Display Unit

Quartely

10

Check the UPS Battery Terminal

Monthly

Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Note: - Monthly

♦

USE OIL HP 150

- Quaterly

█

USE SERVO 22O GREASE

Prepared By Maintenance Engineer

Checked By Assist Production Manager

- Halfyearly

∞

CRC 2 - 26 Contact Spray

- Yearly

•

USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - CTP PLATE EXPOCESSING MACHINE Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

GENERAL MAINTENANCE

1

Inspect all the Guiders

Quartely

2

Apply Grease Manually on all moving Part █

Monthly

3

Inspect all the AIR DRYER

Quately

4

Inspect all the Air Hose

Halfyearly

5

Inspect all the Penumatic Controllers

Halfyearly

6

Clean all the Air Filters

Monthly

Remarks:

Note:

All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

- Monthly

♦

USE OIL HP 150

- Quaterly

█

USE SERVO 22O GREASE

- Halfyearly

∞

CRC 2 - 26 Contact Spray

- Yearly

•

USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - CTP PLATE EXPOCESSING MACHINE Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

ELECTRICAL SYSTEM

1

Check the UPS Distilled Water level

Monthly

2

Check the Emergency Stop Switch

Quartely

3

Check all the Safety Limit Switch ∞

Quartely

4

Check the Main Pannel Terminal ∞

Halfyearly

5

Check the Room Temperator

Monthly

6

Check the Auto Drain Valve

Monthly

7

Check the IP & OP Voltage

Quartely

8

Check the Earth Value

Monthly

9

Check the UPS Battery Terminal

Monthly

Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Note: - Monthly

♦

USE OIL HP 150

- Quaterly

█

USE SERVO 22O GREASE

- Halfyearly

∞

CRC 2 - 26 Contact Spray

- Yearly Prepared By Maintenance Engineer

Checked By Assist Production Manager

•

USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - PLATE PROCESSOR MACHINE Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

GENERAL MAINTENANCE

1

Inspect all the Belts

Monthly

2

Apply Oil Manually on all moving Part ♦

Monthly

3

Check the Condution of the Washing Rollers for ( Ø & Damage )

Halfyearly

4

Check the Condution of the Developer Rollers for ( Ø & Damage )

Halfyearly

5

Check the Nylon Gears

Quaterly

6

Check the bushes and Blocks

Quaterly

7

Check all the Penumatic Air Hoses

Monthly

Remarks:

Note:

All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

- Monthly

♦

USE OIL HP 150

- Quaterly

█

USE SERVO 22O GREASE

- Halfyearly

∞

CRC 2 - 26 Contact Spray

- Yearly

•

USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - PLATE PROCESSOR MACHINE Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

ELECTRICAL SYSTEM

1 Clean the Stablizer Unit Monthly 2 Check the Developer CirculatIng Pump Quaterly 3 Check all the Safety Limit Switch ∞ Quaterly 4 Check the Main Pannel Terminal ∞ Halfyearly 5 Check the Room Temperator Monthly 6 Check the IP & OP Voltage Halfyearly 7 Check the Gum circulating Pump Quaterly 8 Check the Earth Value Monthly Remarks: All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

Note: - Monthly - Quaterly - Halfyearly

♦ █ ∞

- Yearly

•

USE OIL HP 150 USE SERVO 22O GREASE CRC 2 - 26 Contact Spray USE WD 40 Anti Rust Spray Approved By Production Manager

Dec

REASE

Spray

st Spray

Dec

REASE

Spray st Spray

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - AIR COMPRESSOR 15 HP Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

GENERAL MAINTENANCE

1

Inspect all the Belts

Monthly

2

Apply Oil Manually on all moving Part ♦

Monthly

3

Check the Oil Level █

Monthly

4

Check the Auto Drain Valve

Quartely

5

Check the Air Leakage

Monthly

6

Check the Pressure CUT OFF VALVE

Halfyearly

7

Clean the Blade •

Halfyearly

8

Check the Control Pannel Terminal ∞

Halfyearly

9

Check the Motor Terminal ∞

Quartely

10

Check the Earth Value

Monthly

11

Clean the AIR Filter

Monthly

Remarks:

Note:

All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

- Monthly

♦

USE OIL HP 150

- Quaterly

█

USE SERVO 22O GREASE

- Halfyearly

∞

CRC 2 - 26 Contact Spray

- Yearly

•

USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - AIR COMPRESSOR 7.5 HP Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

GENERAL MAINTENANCE

1

Inspect all the Belts

Monthly

2

Apply Oil Manually on all moving Part ♦

Monthly

3

Check the Oil Level █

Monthly

4

Check the Auto Drain Valve

Quartely

5

Check the Air Leakage

Monthly

6

Check the Pressure CUT OFF VALVE

Halfyearly

7

Clean the Blade •

Halfyearly

8

Check the Control Pannel Terminal ∞

Halfyearly

9

Check the Motor Terminal ∞

Quartely

10

Check the Earth Value

Monthly

11

Clean the AIR Filter

Monthly

Remarks:

Note:

All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

- Monthly

♦

USE OIL HP 150

- Quaterly

█

USE SERVO 22O GREASE

- Halfyearly

∞

CRC 2 - 26 Contact Spray

- Yearly

•

USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - FIRE HYDRANT SYSTEM Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

GENERAL MAINTENANCE

1

Apply Grease Manually on all Greasing Points █

Monthly

2

Apply Oil Manually on all moving Part ♦

Monthly

3

Check all the Pressure Gauge

Monthly

4

Check the Water level

Monthly

5

Check the Nylon Bushes & Block

Quaterly

6

Check the Main Control Pannel

Halfyearly

7

Check the Motor Terminal ∞

Halfyearly

Remarks:

Note:

All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

- Monthly

♦

USE OIL HP 150

- Quaterly

█

USE SERVO 22O GREASE

- Halfyearly

∞

CRC 2 - 26 Contact Spray

- Yearly

•

USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - AIR HANDLING UNIT Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

GENERAL MAINTENANCE

1

Inspect all the Belts

Quaterly

2

Apply Oil Manually on all moving Part ♦

Monthly

3

Clean all the Air Filters

Monthly

4

Apply Grease on all Grease Point █

Monthly

5

Clear the Air lock

Quaterly

6

Check the Motor Terminal & Contorl Pannel ∞

7

Check the Water Level

Halfyearly Quaterly

Remarks:

Note:

All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

- Monthly

♦

USE OIL HP 150

- Quaterly

█

USE SERVO 22O GREASE

- Halfyearly

∞

CRC 2 - 26 Contact Spray

- Yearly

•

USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - CHILLER PLANT Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

GENERAL MAINTENANCE

1

Check the Control Pannel & Compressor Terminal ∞

2

Check the Water Level

Monthly

3

Check the Temperature Controller

Monthly

4

Check the Chiller Pump Motor & Terminal ∞

5

Clean the Chiller Condencer Coil

Quaterly

6

Check the Compressor Air Exhaust Fan

Monthly

7

Check the Oil Level

Monthly

8

Apply Grease on all Greasing Point █

Monthly

9

Check the Earth Value

Monthly

Halfyearly

Halfyearly

Remarks:

Note

All these Preventive Maintenance Done by the Maintenance Technician

Prepared By Maintenance Engineer

Checked By Assist Production Manager

- Monthly

♦

USE OIL HP 150

- Quaterly

█

USE SERVO 22O GREASE

- Halfyearly

∞

CRC 2 - 26 Contact Spray

- Yearly

•

USE WD 40 Anti Rust Spray Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - GENERATIOR - 250 KVA Freequency Jan

Aug

Sep

- Monthly

•

USE OIL 15 W 40

B - Check done afer every 300hrs OR 3 Months

- Quaterly

█

SERVO

C - Check done afer every 1500hrs OR 6 Months

- Halfyearly

SN

Feb

Mar

Apr

May

Jun

Jul

Oct

Nov

GENERAL MAINTENANCE

1

Check the Control Pannel Terminal ∞

2

Check the Radiator Water Level

3

C Check

4

Check the Battery Terminal ∞

Monthly

5

B Check

Monthly

6

Check the Exhaust Fan

Quartely

7

Check the Oil Level

Monthly

8

Apply Grease on all Greasing Point █

Monthly

9

Check the Earth Value

Monthly

Halfyearly Monthly Halfyearly

Remarks

Note :

Note:

- Yearly Prepared By Maintenance Engineer

Checked By Assist Production Manager

Approved By Production Manager

Dec

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - GENERATIOR - 380 KVA Freequency Jan

Aug

Sep

- Monthly

•

USE OIL 15 W 40

B - Check done afer every 300hrs OR 3 Months

- Quaterly

█

SERVO

C - Check done afer every 1500hrs OR 6 Months

- Halfyearly

SN

Feb

Mar

Apr

May

Jun

Jul

Oct

Nov

GENERAL MAINTENANCE

1

Check the Control Pannel Terminal

Halfyearly

2

Check the Radiator Water Level

3

C Check

4

Check the Battery Terminal & Distilled Water

Monthly

5

B Check

Monthly

6

Check the Exhaust Fan

Quartely

7

Check the Oil Level •

Monthly

8

Apply Grease on all Greasing Point █

Monthly

9

Check the Earth Value

Monthly

Monthly Halfyearly

Remarks

Note :

Note:

- Yearly Prepared By Maintenance Engineer

Checked By Assist Production Manager

Approved By Production Manager

Dec

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - HIGH TENSSION Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

GENERAL MAINTENANCE

1

Check the HT insulator

Yearly

2

Check the HT CT Terminal

Yearly

3

Check the Bolt & Nut Tight

Yearly

4

Check the DO Fuse Terminal ©

Yearly

5

Check the Moving Knife Part ©

Yearly

6

Check the HT cable Meagering

Yearly

7

Check the Neutral & Body Earth Bit

Yearly

8

Check the Lightning Insulator

Yearly

9

Over all HT Breaker Service

Yearly

Remarks

Note : - Monthly

Note :

© USE Petrolium Jelly

- Quaterly

All this activities done by the A grade Lisence Holder

- Halfyearly - Yearly Prepared By Maintenance Engineer

Checked By Assist Production Manager

Approved By Production Manager

Dec

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - Low Tenssion Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

GENERAL MAINTENANCE

1

Check the LT EB & DG ACB

Yearly

2

Check the MV Pannel Bus bar

Yearly

3

Check the SSB, MLSB, EDB, LDB, SDB, ACDB (Power Distrubution Pannel)

Halfyearly

4

Check the Capacitor Pannel & Terminal

Halfyearly

5

Check the RTC Pannel

Yearly

Remarks - Monthly

Note :

- Quaterly

All this activities done by the A grade Lisence Holder

- Halfyearly - Yearly Prepared By Maintenance Engineer

Checked By Assist Production Manager

Approved By Production Manager

CHECKPOINT ENGINEERING DEPARTMENT - LINE MAINTENANCE - 2016 Operator Name: Operator Sign: Machine No:

PREVENTIVE MAINTENANCE ACTION PLAN - TRANSFORMER Freequency Jan

SN

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

GENERAL MAINTENANCE

1

Oil Filtration Process

Yearly

2

Check the Silica gell

Quaterly

3

Check the Neutral & Body Earth Bit Value

4

Check the Automatic Tap changing control pannel

5

Check the Temperature controller

6

Measure the HT & LT Cable (Meagering Value)

Yearly

7

Check the Insulator

Yearly

Yearly Halfyearly Quaterly

Remarks - Monthly

Note :

- Quaterly

All this activities done by the A grade Lisence Holder

- Halfyearly - Yearly Prepared By Maintenance Engineer

Checked By Assist Production Manager

Approved By Production Manager

Dec

onthly

uaterly

alfyearly

arly