Nz V Forge

• To manufacture highest quality components to provide maximum satisfaction to our customers. • To reduce the cost and increase the efficiency Continuously. • To promote the team work and to provide a professional environment to our employees. • To Commit ourselves to continuous improvement strategies. • To Co-operate with associated value chain industries.

MISSION STATEMENT

• Company promoted by first generation entrepreneurs in August 2004. • “End to End solution” in Forgings, Castings, & Machining for Automotive, Railway, Aerospace, Mining etc. • Integrated Forge Shop backed by State of the Art Tool Room & Machine Shop. • Well experienced team of professionals committed to deliver world class fully finished precision components & assemblies.

US…… ABOUT US ……

• To emerge as premier Company in Supply Chain for Auto Majors in Domestic and Global Market. • Endeavour for the ultimate satisfaction of our allied partners with : • The right technology • The right raw material • The right people • Above all the right attitude

VISION STATEMENT


Front Axle Beam
Stub Axle / Steering Knuckle
Crank Shaft
Connecting rod
Cam Shaft
Rear Axle Shaft
Gear, Hub, Pinion, Link, Forks,Yoke’s….etc.

W I D E Range 50 gms to 100 kgs.

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CASTING

15, WMDC Indl. Area Chakan Ambethana Road, Chakan Tal. – Khed Dist. – Pune 410501

PRODUCT PROFILE

3 & 6, WMDC Indl. Area, Chakan Ambethana Road, Chakan Tal. – Khed Dist. – Pune 410501

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B-20, Five Star MIDC Shendra, Aurangabad - 431201

MACHINING

FORGING

FACILITIES

Neepaz V Forge (India) Limited

• Four HOT Forging Press lines starting from 1000 Tons (TMP Russia) 2500 Tons (TMP Russia) 4000 Tons (Sumitomo, Japan) & 8000 Tons (ATO- Italy)

Capacity : 250 Ton Stroke : 320 mm Shut height : 390 mm

Trimming press

Make : Inducto therm Capacity : 300 Kw Out put :0.75 T per hour.

Induction Heater

Capacity : 1000 ton Make : TMP Russia Stroke : 200 mm Shut Height : 250 mm Product Range : 0.200 ~2.5 Kg

1000 T PRESS LINE

FORGING -

STRENGTH – CAPACITIES & CAPABILITIES

2500 T PRESS LINE

1000 T PRESS LINE

Capacity : 630 Ton Stroke : 400 mm Shut height : 570 mm

Trimming press

Make :Inductotherm Capacity : 1500Kw Out put : 3.75 Ton per hr.

Induction Heater

Capacity : 4000 ton Make : SUMITOMO Stroke : 350 mm Shut Height :700 mm Product Range : 15 ~25 Kg Fly wheel

Die Holder

4000 T press line

1)Double Connecting Press. 2) Wide rams 3) More Shut height 4) Wide eccentricity of loads 5) Increased die space dimensions. 6) High rigidity & slide guide designs.

Advantages :

Make :Inducto therm Capacity : 750 Kw Out put : 2 Ton per hr.

Induction Heater

Capacity : 2500 ton Make : KB8044 TMP Russia Stroke : 250 mm Shut Height : 515 mm Product Range : 3.0 ~ 15 Kg

Frame

8000 TON PRESS LINE UNDER INSTALLATION

4000 T PRESS LINE UNDER INSTALLATION

CONTROLLED COOLING FOR 8000 TON PRESS LINE UNDER INSTALLATION

8000 TON PRESS LINE UNDER INSTALLATION

2.5 Ton/hr Automatic Continuous Hardening & Tempering Heat Treatment Lines.

All above to produce 50,000 Metric Tons per annum of FORGINGS in WIDE RANGE from 50 gms to 100 kgs.

•Controlled Cooling for manufacture of Micro Alloy Forgings. • Supported by Induction Heaters, Descalers, Trim Presses, Reducer Rolls, Manuplaters & Multiaxes Robots.

METALLURGICAL LAB

2.5 Ton/hr & 3.5 Ton/hrs Automatic Continuous Hardening & Tempering Heat Treatment Lines.

HEAT TREATMENT

HARDNESS TESTER

METALLURGICAL MICROSCOPE WITH IMAGE ANALYSER

IMPACT TESTER

SPECTRO POLISHER

DIE SINKING MACHINES

HOT PLATE

JYOTI VMC 70 LINEAR

JYOTI 400

MATRIX

VMC HART FORD

HART FORD 1050

JYOTI 1050

MACHINING LINE

1000 T DIES

407 STUB AXLE

SAFARI STUB AXLE

TC 350 CNC

2500 T DIES

• Clutch Cover assembly & Water Pump Fixtures • Water pump Test-Rig

• Medium Frequency Induction Furnaces (500 Kg & 2 nos of 300 Kg Capacity) • Horizontal Core Shooter • Vertical Core Shooter • Shell Moulding Machines • Shell Fusers • Sand Coating Plant 50 Kg/Batch • Pneumatic Moulding Machine • Sand Mix Mullers • Two Door hanger Shot Blasting Machine • 250 cfm Air Compressor • Pedstal Grinders, Welding Transformer etc. • Instant Carbon Silicon Analyser • Carbon Sulpher Apparatus • Chemical Analysis (wet method) • Complete laboratory • Equipment • Microscope 100 X • Brinell Hardness Tester • Rockwell Hardness Tester • Sand Testing Equipment.

Metallurgical Tests :

Assembly Shop:

Foundry Division:

Manufacturing Facilities

CASTING

OVERVIEW OF MACHINING LINE

03 02 01 04 35

• CNC EDM • CNC Induction Hardening Machine • Hobbing Machines • Various GPMs & SPMs

02

• CNC Hobbing Machines • CNC Grinding Machines

07

• CNC Horizontal Milling Centers (HMC’s)

10

• CNC Vertical Milling Machines (VMC’s)

Nos. 14

(ISO 9001 UNIT) • CNC Turning Center’s

MACHINES

MACHINING

HOBBING MACHINES

•Vertical Trimos.

•Surface Roughness Tester

TRAINING CENTRE

•Metallurgical Microscope with Image Grabber.

•Micro Hardness Tester

•Roundness Testing Machine

•Profile Projector with Quindos software.

•Gear Profile Measuring Machine (Hoffler Make)

•CNC Co-ordinate Measuring Machine -1500x1000x800.

STANDARDS ROOM

Die Manufacturing

“Pre-trial meeting” with CFT

Production Trial

PPAP sample Submission dimensional verification

CFT- Cross Functional Team

NC tool path generation

Modified design based on Pre-development inputs by CFT

Pre-development reviewEngg prepares design concepts, part details & Present it to CFT

Engg study of model/drg with reference to all similar parts in terms of - Geometry - Forgeability - Past experience

CUST DRG/MODEL

FROM ART TO PART (NEW PRODUCT DEVELOPMENT )

* In-House developed

 * Reduce Roll optimization software for Connecting rods  * Software for determining forging complexity factor  * Software for Generation of CAM Process sheet  * Software for PRESS LOAD calculation

 UniGraphics NX - 3 Seats  Pro-e – 1 Seat  Delcam – 2 Seats  AutoCAD- 4 Seats  Deform 2D & 3D- *  Virtual DMIS  IGES, STEP,STL, Parasolid & DXF Translators for data exchange from native format to any required software (ProE, Delcam, Unigrahics ,...)

Engineering Tools

OPERATION

INSPECTION

FINAL INSP.

DOCUMENT

TRAVEL

TEST CERTIFICATE

210

FLASH GRINDING (IF REQD.)

CRACK DETECTION

200

160

180

20

RAW MATL. INSP.

10

RAW MATERIAL PROCUREMENT

CUSTOMER M/s : TELCO, PUNE. PART DRG. NO. 02-5007-01-001 :

ENGG. DEPT.

LIMITED

V CUBE FORGE ( I )

RUST PREVENTIVE & PACKING

220

SHOT BLASTING

140

BILLET CUTTING

30

SIGN & DATE

NAME

SHIPMENT

240

METAL. INSP. & TESTK

120

BILLET HEATING

40 50

SANDEEP GOLE

PREPARED BY

HEAT TREATMENT

110

SADASHIV

CHECKED BY

UPSET BLOCKER FINISHER

PART NAME STUB : AXLE ( 407 )

(Provisional )

PROCESS FLOW DIAGRAM

SHANKAR

APPROVED BY

HOT INSP.

100

TRIMMIN G

60

Rev Date: 25.05.06

Rev No.: 00

Die No.: 5007 P

Customer : Tata Motors Ltd.

Part No.: 2651 3320 5116 10

Part No.: Stub Axle (407)

Die no.: 5007

Neepaz V Forge (India) Limited AURANGABAD.

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Corporate Office : Lansdowne Tower 2/1 A Sarat Bose Road Kolkata – 700020 Tel. – 033-30517100 , Fax. – 033Registered Office : Plot No.-3,WMDC industrial area, Ambethan Road, Chakan Talkhed , Pune-410501, Maharastra Tel. – 02135257281 Works AddressPlot No.- B20, 5 star industrial Area , MIDC Shendra Aurangabad Tel. - 02402622005

Neepaz V Forge (India) Limited

Die No. 5007 Part Name : Stub Axle 407 Finisher dies