Mwi For Monthly Vibration Measurent

Maintenance Work Instruction Form Description:

Monthly vibration Measurement to follow machine condition

Issue Date: 07/12/2017 Rev. No.: 01 Rev. Date: 21/03/2018

Activity Code:

Asset Group

Rev. No.:

01

Vibration Measurements

Exec. Dept.

Condition Monitoring

Interval

Monthly

Last Service Date

Est. Duration (hr) Asset Stop (Y/N) Reschedule required date

----min (----hr)

Activity Type

Routine Condition Monitoring

N

Coordinate with

Operation

Plant shutdown

N

Applied on the following Assets Numbers: No

Asset No.

Description

1

FH11K30NBC01-S

SKID, BELT CONVEYOR NO.1, IRON ORE OXIDE

2

FH11K30NBC02-S

SKID, BELT CONVEYOR NO.2, IRON ORE OXIDE

3

FH31B56VBS01-S

SKID, NO.1 VIBRATING SCREEN, IRON ORE OXIDE

4

FH31B56VBS02-S

SKID, NO.2 VIBRATING SCREEN, IRON ORE OXIDE

5

FH41A30NBC06-S

SKID, BELT CONVEYOR NBC06, IRON ORE OXIDE NBC06

6

FH41G74WBC01-S

SKID, WEIGH BELT FEEDER NO.1 FOR REMET HOPPER

7

FH41B36WBC02-S

SKID, WEIGH BELT FEEDER, IRON ORE OXIDE BIN02

8

FH41B36WBC03-S

SKID, WEIGH BELT FEEDER, IRON ORE OXIDE BIN03

9

FH41B36WBC04-S

SKID, WEIGH BELT FEEDER, IRON ORE OXIDE BIN04

10

FH41K30NBC07-S

SKID, BELT CONVEYOR IRON ORE OXIDE NBC07

11

FH41K30NBC08-S

SKID, BELT CONVEYOR IRON ORE OXIDE NBC08

12

FH41K30EBC01-S

SKID, ELEVATOR REDUCTION TOWER FLEXOWELL

13

FH51C30NBC51-S

SKID, DRI BELT CONVEYOR NBC51

14

FH51C30NBC52-S

SKID, BELT CONVEYOR DRI NBC52

15

FH51C36WBC51-S

SKID, WEIGH BELT FEEDER, BUFFER BIN51

16

FH51C30NBC53-S

SKID, DRI BELT CONVEYOR NBC53

17

FH61B56VBS51-S

SKID, DRI VIBRATING SCREEN, VBS51

18

FH71B30NBC54-S

SKID, DRI BELT CONVEYOR NBC54

19

FH71C70NBC55-S

SKID, DRI BELT CONVEYOR NBC55

20

FH71K30NBC57-S

SKID, DRI BELT CONVEYOR NBC57

21

FE11G10WPU01-S

SKID, PUMP, NO.1 FLOW FEEDERS

22

FE11F20WPU01-S

SKID, PUMP, NO.1 DEPRESSURIZING SCRUBBER

23

FE11F20WPU02-S

SKID, PUMP, NO.2 DEPRESSURIZING SCRUBBER

Page 1 of 4

MPRC12

Maintenance Work Instruction Form

Issue Date: 07/12/2017 Rev. No.: 01 Rev. Date: 21/03/2018

24

FE21D30KTC-S

SKID, COOLING GAS COMPRESSOR

25

FE21A40KTC-S

SKID, PROCESS GAS COMPRESSOR

26

FE31D10UFC-S

SKID, COMBUSTION AIR FAN

27

FE31K10UFC-S

SKID, FLUE GAS FAN

28

FE31G40WPU01-S

SKID, BFW PUMP NO.1 ,driven by motor,, HYL TAG: WS353-J1

29

FE31G40WPU02-S

SKID, BFW PUMP NO.2,driven by turbine, HYL TAG: WS353-J2

30

FE41A30WPU01-S

SKID, FOR LEAN SOLUTION CIRCULATING PUMP NO.1

31

FE41A30WPU02-S

SKID, FOR LEAN SOLUTION CIRCULATING PUMP NO.2

32

FE41A30WPU03-S

SKID, FOR LEAN SOLUTION CIRCULATING PUMP NO.3

33

FE51D10UFC-S

SKID, PG HEATER COMBUSTION AIR FAN

34

FE51K10UFC-S

SKID, PG HEATER FLUE GAS FAN

35

FW11A13WPU01-S

SKID, CW CICRCUIT COOLING CIRCUIT 3 PUMP 01

36

FW11A13WPU02-S

SKID, CW CICRCUIT COOLING CIRCUIT 3 PUMP 02

37

FW11A13WPU03-S

SKID, CW CICRCUIT COOLING CIRCUIT 3 PUMP 03

38

FW11A14WPU01-S

SKID, CW CIRCUIT COOLING CIRCUIT 4 PUMP 01

39

FW11A14WPU02-S

SKID, CW CIRCUIT COOLING CIRCUIT 4 PUMP 02

40

FW11A14WPU03-S

SKID, CW CIRCUIT COOLING CIRCUIT 4 PUMP 03

41

FW11G85UFC01-S

SKID, AIR FAN 01, AMONIA

42

FW11G85UFC02-S

SKID, AIR FAN 02, AMONIA

Safety & Work Preparation:  Comply with EZZ STEEL permit to work system and all relevant safety precautions. Check whether it is necessary to include instructions regarding stopping of running equipment and reinstating of same.  Coordinate with other disciplines, i.e. operations shift supervisor, control room, etc.  Inform the control room before starting any activity.  Prepare required documentation (sketches, material requisition, etc.)  Refer to EZZ STEEL Safety Procedure for more specific safety instructions.

References:  History.  Standards.  EZZ experience.

Attachments Maintenance Work Instructions (Operation):

Page 2 of 4

MPRC12

Issue Date: 07/12/2017 Rev. No.: 01 Rev. Date: 21/03/2018

Maintenance Work Instruction Form OP Seq. #

Operation Description

Dept.

Resource Seq.

Resource Code

Assign. Units

Qty.

Total Man Hrs.

With the units in operation carry out the following: Load database from AMS Machinery Manger software to CSI 2140 Analyzer.

10 20

CM

CM -Tec

0.08

CM

CM -Tec

0.167

Data dumping from CSI 2140 Analyzer to AMS Machinery Manger software.

CM

CM -Tec

.08

Item Code

UOM

Measure the vibration at specific location on machine. General notes:  Clean the location where the sensor place from any dust or grease and ensure that the sensor do not move.  Ensure that you select the right machine, according to sensor position before collect data.  Ensure that cable of sensor has not any flexion.

30

Materials: Op Seq. #

Material Description

Required QTY.

Allocated Qty.

Required Date

Work Completion & Restart-up:  Ensure work place is clean, all tools are withdrawn.  Visually check the oil level, cracks, leakage and other equipment in the area, inform the control room & foreman about any abnormalities.  Ensure that the work permit is signed off, that maintenance supervisors are informed about all observations, that test results are recorded on the appropriate check sheets and that maintenance history is recorded on the work history section of the work order for input in Oracle eAM.

Work Instruction Originator Page 3 of 4

Manager Approval

Maintenance Planning MPRC12

Maintenance Work Instruction Form

Date:

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Date:

Page 4 of 4

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Date:

Issue Date: 07/12/2017 Rev. No.: 01 Rev. Date: 21/03/2018

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MPRC12