ENGINEERS + CONTRACTOR + REPAIR TECHNOLOGY
International Associate
Bugo,Cagayan de Oro City, Philippines 9000
Fax +63 8822 742063
Tel. Nos. +63 8822 742752 +63 8822 742648
Email:
[email protected]
METRIX ELECTRODYNAMICS VISION & GUIDING PRINCIPLES VISION :
TO PROVIDE our customers total quality service and products, through safe, effective and innovative solutions to their needs. TO PROVIDE Our Employees meaningful work, fair compensation, safe, healthy work environment that encourages openness, creativity, self-discipline, growth and personal development with special focus towards valuing family and our community.
GUIDING PRINCIPLES TO HONOR GOD – Acts 16:31 •
TO RESPECT, and serve not only our customers, but also our workers, representatives, suppliers, and our community, to be concerned about and contribute to their well-being, and to manage with integrity so as to be deserving their trust. • TO ACKNOWLEDGE the value of each worker’s contribution to our goals, and to foster teamwork in our tasks. • TO WORK TOGETHER to contribute to the long-term value and sustainability of our company. • TO BE A PROFITABLE AND SUCCESSFUL COMPANY, while acting in a socially and environmentally responsible manner.
GENERAL INQUIRIES ABOUT THE COMPANY 1. Who is Metrix Electrodynamics? METRIX ELECTRODYNAMICS is a single proprietorship company, stands in a 3700 sq. ft., well ventillated workshop located in Bugo, Cagayan de Oro City. We specialize in the electromechanical works and repair of industrial motors, pumps, generators and transformers.
Our commitment to help solving problems, productivity, quality workmanship, equipped with state-of-the art testing instruments and experience technical workforce, allow us to offer the best value in the electromechanical works including electric motor, generator, and transformer rewinding, redesign, reconditioning, rebuilding, preventive maintenance services and nondestructive tests. METRIX ELECTRODYNAMICS was established to service the Mindanao and Visayas Region. It offers warranty and 24 hours service including nondestructive test, in-plant vibration analysis,overhauling, dynamic balancing of all rotating equipment as well as complete drive systems consisting of AC and DC Variables. 2. How long has your company in business? The company started in year 1986 under the name ALYC ENGINEERING the collective expertise and long years of experience of our technical men enable us to expand and venture into other field of engineering services thus the inception of METRIX ELECTRODYNAMICS, to provide unconditional excellence in quality and innovative solutions in motors, generators, transformers, electro-mechanical work in a wide variety of other services and sales offering. Metrix Electrodynamics is an active member of EASA, an international trade organization of electromechanical sales and service firms through out the world. Through its many engineering and educational programs, EASA provides members with a means of keeping up to date on standards, materials, equipment, and state-of-the-art technology.
Metrix Electrodynamics is also an International Associate member of National Electrical Testing Association (NETA), an accredited standard developer for the American National Standard Institute (ANSI)and defines the standard by which electrical equipment is deemed safe and reliable. NETA is the leading source of specifications, procedures, testing, and requirements, not only for commissioning new equipment but for testing the reliability and performance of existing equipment. Metrix Electrodynamics strictly observed and guided by these standard and specification when conducting repair and testing of any electrical apparatus. 3. What are the basic services you can provide? 3.1 MOTOR REWINDING, RECONDITIONING, REDESIGN, REPAIR AND SERVICING
Metrix Electrodynamics is a full service facility for the electro-mechanical services and repair of industrial and agricultural motors with 24 hour service available. Only quality materials and state-of-art procedures are used by skilled technicians in the repairing and rewinding processes at Metrix Electrodynamics Workshop. Motor Rewinding Process Includes: •
Class H and Class F insulation system which maintain its integrity to 180 deg. Celsius and 155 deg. Celsius respectively to provide long motor life service.
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Nomex paper slot liners and heavy M/R class 180 deg. Celsius magnet wire.
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Coils wound on semi-automatic winding equipment for quality and consistency.
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Dynamic Balancing of rotor or armature for significant vibration reduction. These proceduresresults in longer bearing and equipment life.
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Measurements of motor winding resistance using Digital Low Resistance Ohmmeter DLRO 247002.
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Complete testing using including a full voltage run test, surge test and a non-destructive HIPOT test to thoroughly inspect the quality of insulation.
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Induction heating of rotor bearings for smooth installation in order to avoid bearing damage and shortened motor life.
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Six (6) months parts and labor warranty for total rewound and three (3) months warranty for repair to assure your satisfaction.
3.2. DYNAMIC BALANCING Using IRD Model 246. Dynamic balancing provides for vibration free operation and longer life of your electric motor. Metrix Electrodynamics offers in both in-house and on-site balancing. Our IRD Balancing instrument features a super-sensitive floating suspension system that permits unbalance to be measured, located and corrected. Metrix Electrodynamics is equipped to balance units weighing up to 7500kg. Balancing service is available for all rotating machines like, armatures, fans, rotors, pulleys and shafts for both industrial and agricultural application either in or out of our facility. 3.3. THOROUGH TESTING Metrix Electrodynamics thoroughly tests every product to assure your complete satisfaction. Test Includes: •
Non-destructive Hi-potential testing to assure insulation quality: Automatic measurement of Polarity Index.
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Low-Resistance Measurements using Biddle DLRO.
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Surge testing to evaluate winding quality and detect faults with hard copy result.
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Dielectric Strength Test.
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No-Load Test up to 250Hp at line voltage 230VAC, 40VAC, Phase, 60Hz.
3.4 FIELD SERVICES Metrix Electrodynamics provides numerous field services to keep your operation running smoothly. Electrical, Measurements, Testing & Troubleshooting • Dynamic Balancing • • • • • •
On-site Complete Motor Repair On Site Bearing & Brush Replacement Pump & Motor Removal-Repair-Reinstallation
3.5 POWER & DISTRIBUTION TRANSFORMER SERVICES
Metrix Electrodynamics craftsmen have long years of experience in transformer repair, rewind, redesign all oil filled single phase, three phase distribution and power transformer. It offers a full line of repair, test, preventive maintenance services. Staffed by skilled electricians and engineers who have the experienced in power transformer, generators, and electrical systems. Electrical Systems Maintenance: Metrix will maintain your electrical systems in top operating condition by performing all necessary inspections, tests, and cleaning. Transformer Service & Repair: Metrix have the capability to install, repair, rewind, reconditioned, overhaul and conduct preventive maintenance services. Generator Repair Services:
Specializing in medium and high voltage equipment, we can repair, rebuild, and rewind DC motors and Generators.
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Transformer Oil Purification, Degassing and Filtering.
Metrix Electrodynamics offer state-of-the-art transformer oil processing services. This vacuum oil purifier refines insulating oil, maximum water content, maximum gas content, dielectric voltage breakdown. It has a capacity of 2000 liters per hour, operating vacuum of 666Pa, Limit vacuum 90Pa operating temperature 30-60 deg Celsius. Our equipment and technical personnel are available for utilization 24 hours a day, 7 days a week. Metrix Electrodynamics can purify your insulating oil anytime,any place. Transformer Test and Oil Analysis: 3.5.1
Capacitance & Dissipation Factor Test
3.5.2 Winding resistance Test 3.5.3 Contact Resistance Test 3.5.4 Automatic Transformer Turn Ratio Test 3.5.5 High Voltage Insulation Resistance 3.5.6 Dissolve Gas Analysis 3.5.7 Oil Power Factor Test 3.5.8 Water Content
4. What are additional services you can provide? 4.1. Electrical: 4.1.1 Emergency and Urgent Response Repairs. 4.1.2 Repair of Transformer Radiator, Cooling Fins, Replacement of Transformer Gasket and Repairing of Tanks. 4.1.3 Substation Maintenance , Testing, Cleaning and and Repair of Electrical Hardware such as Post Insulators, Suspension Insulators and Lightning Arresters. 4.1.4 Electrical Construction & Installation.
4.2. Mechanical + Structural Steel + Civil Work:
4.2.1 Design & Estimate 4.2.2 Mechanical Fabrication 4.2.3 Industrial Piping Installation: Hot & Cold Insulation 4.2.4 Structural Building Rehabilitation Work 4.2.5 Steel erection and Welding Work 4.2.4 Equipment Installation, Overhauling & Field Services 4.2.5 Welding Work: Shielded Metal Arc Welding - SMAW Tungsten Inert Gas - TIG Gas Welding
4.2.6 Non-Destructive Test(NDT):
4.2.6 Non-Destructive Test(NDT) Ultrasonic Thickness Test: Measuring thickness of metallic and non-metallic materials. Applicable to the measurement of remaining wall thickness on tubes, pipes, valves and fittings, pressure vessel, and other parts subject to wall thickness due to corrosion and erosion. Ultrasonic Leak Detector: Locate arcing in an electrical system and detects air tightness and any pressurized leaks in any transformer tanks. 4.2.7 Plant Maintenance Services 5. How do you work with your clients? Consultation and constant communication is what we do to achieve client satisfaction. We offer e-mail and mobile phone support 24 hours a day Monday thru Sundays. This is our work process in order to identify client needs.
Professional
Affiliations:
Cagayan de Oro Chamber of Commerce Foundation Incorporated, Cagayan de Oro City Institute of Integrated Electrical Engineers Member Cagayan de Oro City Chapter Philippine Society of Mechanical Engineers Lifetime Member Cagayan de Oro City Chapter Philippine Welding Society (PWS) Manila, Philippines
Professional
Affiliations:
The Instrumentation, Systems,and Automation Society (ISA). 67 Alexander Drive Research Triangle Park, North Carolina, USA Electrical Apparatus Service Association, Inc. (EASA). 1331 Baur Blvd. St. Louis Missouri, USA InterNATIONAL Electrical Testing Association P.O. Box 687 Morrison, Colorado 80465
ORGANIZATIONAL CHART
GENERAL MANAGER
CONSULTANTS 2
ADMINISTRATIVE 1
SALES & MARKETING 1
OPERATIONS 1
OPERATIONS DEPARTMENT MANAGER
INSPECTION DEPT 1
SERVICE ENGINEER 1 1
PROJECT ENGINEER 1 1
TRANSFORMER FOREMAN 1
MOTOR GENERATOR FOREMAN 1
ELECTROMECHANICAL FOREMAN 1
MECHANICAL FMN 1
ELECTRICAL FMN 1
STRUCTURAL FMN 1
TECHNICIANS 3
TECHNICIANS 3
MECHANIC 2
FABRICATOR + WELDER 2
ELECTRICIANS 5
FITTER 2 RIGGER 2 WELDER 2
SALES AND MARKETING DEPARTMENT
MANAGER
SUPERVISOR 1
INSIDE SALES REPRESENTATIVES 1
OUTSIDE SALES REPRESENTATIVES 1
ADMINISTRATIVE DEPARTMENT
MANAGER
SUPERVISOR 1
CLERK - A 1
CLERK - B 1
LIST AND PICTURE OF METRIX EQUIPMENTS, TOOLS AND INSTRUMENTS
IRD 246 ANALYZER Made in USA Ideal for use on a balancing machine & for in-site field balancing. Automatic solution of single-dual plane problems. Balance corrections instantly computed and shown in weight units with built-in printer that can interface to external printer. Shaftsynchronous digital tracking filters for high precision.
IRD Balancing Machine Made in USA
Features of Soft-Bearing: •- High balance sensitivity as small as 0.015 g mm. •- Balance at lower safer speed. •- Instrumentation capability of both first run readout and trial weight calibration. •- Instrumentation can read vibration displacement in addition to unbalance. •- Transportable, modular design. Dynamic Balancing of all rotating equipment up to 7500 kg using IRD 246-Entek soft-bearing balancing machine.
60KV OIL DIELECTRIC TESTER DTS-60D Made in USA
Accurate measurement of breakdown voltage of transformer insulating oil, circuit breakers, bushing, and capacitors using DIGITAL DIELECTRIC TEST SET with hard copy result. Rated Output = 60KV.
DC HIPOT MEGOHMETER MODEL PTS-80 Made in USA Proof testing for dielectric strength and insulation resistance for transformers, generators, motors, switchgear, insulators and other electrical apparatus using DC HIPOT/MEGOHMETER TESTER with rated output from 0 to 80KV DC.
RISATTI SURGE TESTER with PRINTER Made in ITALY Motor Electrical Testing – using Risatti Polyfunctional Surge Tester. The Tests: 1. Surge Impulse Test 2. Dielectric Strength Test 3. Insulation Resistance Test: Automatic Measurement of Polarity Index
HV DIAGNOSTIC INSULATION RESISTANCE TESTER
BIDDLE DLRO Made in USA
TTR Made in Canada AUTOMATIC TURN RATIO TESTER (ATR-01) which measures turns ratio ranging from 0.80 to 15000, permitting user to test voltage regulators, power transformers, current transformers, and potential transformers.
PURIFIER with VACUUM + HEATERS + FILTERS Capacity: 2000 liters per hour Noise Level: 78db This vacuum oil purifier refines insulating oil, maximum water content, maximum gas content, dielectric voltage breakdown. It has a capacity of 2000 liters per hour, operating vacuum of 666Pa, Limit vacuum 90Pa, operating temperature 30-60 deg Celsius.
BIG AND SMALL OVEN
DIMENSION OF BIG OVEN:L= 2.62m W= 2.19m H= 2.59m
METRIX ASSORTED ELECTRICAL TEST INSTRUMENTS AND APPARATUS
METRIX ELECTRODYNAMICS WORKSHOP
PROJECTS COMPLETED
roject: abrication & Installation f an Evaporator
wner: Crystal Sugar Mill aramag, Bukidnon
PROJECTS COMPLETED
wner: el Monte Philippines, Inc
ugo, Cagayan de Oro City
PROJECTS COMPLETED
Project: Construction Of Elevated Water Tank
Owner : Crystal Sugar Mill
PROJECTS COMPLETED
roject: Construction of Platform and Installation of MCC
Owner: Del Monte
PROJECTS COMPLETED
roject: Installation of Can Plant Coil Line
Owner: Del Monte
PROJECTS COMPLETED
roject: Construction of Side Cane Carrier
Owner: RYSTAL SUGARMILL
PROJECTS COMPLETED
Steam Piping Installation at CRYSTAL SUGAR MILL
BURNT STATOR COIL
BURNT STATOR COIL
BURNT STATOR COIL
OWNER
BURNT STATOR COIL
: HOLCIM CEMENT
HIGH VOLTAGE FLAT WIRE MOTOR
COMPLETE REWINDING : 200 HP MOTOR OWNER: GRANEX
TOTAL REWIND OF 50HP MOTOR 3PHASE 240VOLTS Owner: GDA ICE PLANT ugo, Cagayan de Oro City
Reconditioning of HV Motor Stator
Newly Rewound Stator
WORKSHOP FACILITIES
WORKSHOP FACILITIES