Mcs Multi Couplings

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CONNECTORS THE CONNECTION SOLUTION

MULTI-CONNECTION RANGE

MCS

COMPONENT GUIDE for safe, quick and modular systems

If you are looking for simple and cost effective solutions to your applications, we are able to offer the most suitable designs.

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COMPONENTS F O R M U LT I - C O N N E C T I O N S

STÄUBLI are experts in industrial connection and are always developing their know-how in all industrial sectors : Automotive Engineering Aeronautics Plastics Railways Off Shore Nuclear Iron and Steel ...

A precise specification is established in conjunction with you, the customer, to define the unique parameters of your application : • type of fluid, • pressure, • temperature, • flow, • type of valving

(single shut-off, double shut-off or unvalved), • type of fitting, • non-spill requirements, • electrical connector requirements :

amperage, voltage, number of pins, • Consideration of environmental constraints such as :

temperature, particular climatic conditions, marine environment... • frequency of connection / disconnection • Space envelope available...

We design and manufacture complete personalised solutions, based on standard components : • modular couplings and electrical connectors, • guiding and centring components, • connection and locking systems... to meet your specific requirements.

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STÄUBLI multiple connection systems are adapted to YOUR technical constraints and offer YOU...

TIME SAVING Quick and simultaneous connection of all services : pneumatics, liquids, gases, hydraulics and electrics

SAFETY Connection in one position only : no possibility of mistakes caused by circuit inversion. Automatic locking of plates. Seals suited to the fluid and to the application

Improved quality

and performance in production

RELIABILITY Our multi-couplings are designed for a large number of connections and disconnections

I N N O VAT I O N A N D P E R F O R M A N C E Our desire to innovate combined with our experience of connections in industrial applications allow us continually to develop our multi-coupling ranges to meet your expectations and new technological requirements

SUMMARY PAGES

SPH

■ COUPLING COMPONENTS

HPX / MA

■ COUPLING COMPONENTS

NEW

6 -7

SPC

■ COUPLING COMPONENTS

NEW

8-9

REA / REP RMA / RMP

4-5

■ ELECTRICAL CONNECTORS

10-11

■ COUPLING COMPONENTS

12-13

■ MANUAL CONNECTION AND LOCKING SYSTEMS

14-15

■ AUTOMATIC CONNECTION AND LOCKING SYSTEMS

16-17

■ GUIDING PINS AND FLOATABILITY COMPONENTS

18

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SPH Hydraulic

NON-SPILL

Non-spill - no ingress into hydraulic circuits - no spillage into working area

Extended range Excellent flow in either direction (socket to plug or plug to socket) Installation into pocket for easy maintenance Individual plugs and sockets available for Ø 04, 06, 08 and 12 mm for sampling or individual circuit testing Back adaptors are interchangeable between plugs and sockets.

Range Ø 04 - 06 - 08 - 12 - 15 - 20 - 25 - 37 - 50 - 75 mm Ø 04 to 12 on MP version Materials 3 versions, depending on diameter of flow, for low, medium or high pressure • standard - Ø 25 to 75 mm : 18 / 9 stainless steel and brass with surface treatment • IA - Ø 04 to 20 mm :

high resistance stainless steel and stainless steel with 17% chrome content

• IB - Ø 04 to 25 mm :

high resistance stainless steel and 18/9 stainless steel

Seals : Nitrile (NBR) as standard Fluorocarbon (FPM), Ethylene-Propylene (EPDM) or Perfluoroelastomer (FFKM) as option Max. working pressure (bar) depends on diameter and materials Ø (mm)

04

06

08

12

15

20

25

37

50

75

Standard

-

-

-

-

-

-

16

16

16

16

IA

160

160

160

160

160

160

-

IB

500

500

500

250

250

250

250

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HPX/MA

NEW

HIGH PRESSURE

Hydraulic High pressure • for use on demanding static and dynamic applications • and where working environment is harsh such as hydroforming or the steel industry, … • high pressure pulsating or vibrating hydraulic lines

Range developed from STÄUBLI proven mono-coupling applications Non-spill Protected sealing Minimum pressure drop : direct flow path with no interruption to fluid flow and consequent turbulence

Range Ø 08 - 12 - 20 - 25 - 33 mm Materials Predominately stainless steel with high mechanical resistance Seals : Nitrile (NBR) as standard Fluorocarbon (FPM) as option Max. working pressure (bar) Ø 08 to 25 mm : 500 bar Ø 33 mm :

6

350 bar

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SPC

NEW

COMPACT

Hydraulic high pressure Non-spill

Compact for a complete integration into high pressure hydraulic systems Installation of plugs and sockets into pockets for space saving 0 interface gives additional space saving Take-up of misalignment at connection Optimal flow in a reduced space envelope. Full flow is preserved even if connection stroke is not completed (tolerance of 2 mm) Range

Non spill flat face design

Ø 03 - 05 - 08 - 12 - 20 mm Reliability the SPC is designed for high frequency usage up to 1 million connections

2 versions - pocket recessed both sides into drilled holes - threaded plug and recessed socket Materials High resistance stainless steel Seals : Nitrile (NBR) as standard Fluorocarbon (FPM) as option other options available : consult us Max. working pressure (bar) depends on diameter Ø (mm)

03

05

08

12

20

Pressure (bar)

450

300

250

160

160

8

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REA/REP

Electrical power circuits

MODULAR DESIGN

data circuits, control circuits and measurement

Modular design wide range of sizes of housings, inserts and number/types of pins

Safety No risks of misconnections : housings are indexed on plates and inserts are indexed within housings to avoid connection errors. Housings protected against dust and liquid splashes. Inserts with earth incorporated. Housings with attachment screw for earth wire. Reliability Excellent resistance to temperature and vibration of crimped contacts. Ease of maintenance

Range - 3 sizes of housing with straight or orientable 90° cable ports - inserts : 2 x 70 pins + earth - pin diameters : 1.5 mm to 6 mm as standard - pins : thermocouple type K (Chromel / Alumel) type N (Nisil / Nicrosil) for coaxial cable for fibre optics - insert with single pin power cable Materials - housing : aluminium with O ring sealing - inserts :

NBR synthetic rubber insulating support - silicon : on request

- pins :

silverplated alloy CuZn as standard - goldplated pins on request smooth pins - sockets with laminar contacts crimped or welded wire connections

Norms housings protected to IP 67 according to norm NFC 20.010 - CEI 529 connection of wire looms : threadings according to norm NFC 68 190

10

Housings are installed and removed via the rear of the plates for easier replacement of complete pre-cabled housings. Individual replacement of crimped pins. Assembly and disassembly of inserts via the rear of the housing by simply unscrewing the back adaptor : no need to disassemble the housing. Captive back adaptor fixing screws.

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RMA/RMP

Pneumatics

MODULAR DESIGN

liquids and gases

Modular design extensive modular range with a considerable number of options

Range - 5 sizes of couplings : 03, 06, 08, 11 and 19 mm - Alternative materials depending on the applications : standard : for compressed air, gases, oils and hydrocarbons… IA : for air, water and oil… IA / HP : for high pressure liquids and gases … (only available with RMA range) IA / W : for primary vacuum to 10 -3 torr ■

■

Based on proven STÄUBLI RBE technology

■

Stepped guiding

■

High resistance steel

- 7 seal options RBE range couplings may be connected to RMA / RMP plugs

- 3 shut-off options : single, double or unvalved Materials • standard : mostly stainless steel with 17% chrome content socket back adaptor in steel treated against corrosion • IA :

mostly stainless steel with 17% chrome content

• IA / HP : stainless steel with 17% chrome content and AISI 316L stainless steel (only available with RMA range) • IA / W :

internal components AISI 316L stainless steel

Seals : Nitrile (NBR) as standard, Fluorocarbon (FPM), Ethylene-Propylene (EPDM), Perfluoroelastomer (FFKM), Fluorosilicon (FMQ), Chloroprene (CR) as option. Max. working pressure (bar) depends on diameter of flow and construction - standard and IA : 50 bar - IA / HP : depends on diameter, only available with RMA range Ø (mm)

03

06

08

11

19

Pressure (bar)

400

450

400

350

300

- IA / W : 10 -3 torr

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MANUAL CONNECTION AND LOCKING SYSTEMS

PUSH BUTTON For smaller dimensioned plates and low pressure applications • Connection by simply pushing plates together • Disconnection by pushing the button

LEVER Locking systems Rack mechanism for medium sized plates and high pressure applications • robust design • balanced connection forces

Ball lock for small or medium sized plates and low or high pressure applications • robust locking with a large number of locking balls • connection and disconnection via a simple rotation movement of a lever • optional safety feature which prevents accidental unlocking : - via a double movement of the locking lever or - via removal of the handle, once locked

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SCREW LOCK for large plates and large bore couplings, in cases where connection forces are significant high pressure applications • may be used for manual connection of multi-coupling plates (eg on mould pre-heat stations) onto automatic plates • safety locking via irreversible screw thread • quick-screw thread

HANDLE To g g l e c l a m p l o c k i n g for small and medium sized plates and high pressure applications • anti-accidental unlocking safety feature via toggles making accidental unlocking impossible • simple and very robust design

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AUTOMATIC CONNECTION AND LOCKING SYSTEMS

CONNECTION SYSTEMS Guiding units fitted with pneumatic or hydraulic cylinder for medium sized plates Unit fitted with : - pneumatic cylinder for low pressure applications - hydraulic cylinder for medium or high pressure applications ensures guiding and forward movement of plates • automatic connection • monitoring of connected and disconnected positions via proximity switch

"Pulling system" - connection spindle for large sized plates and high pressure applications • allows easy lead-in of fixed and moving plates (test benches, filling of tanks)

LOCKING SYSTEMS By bolt for medium and large sized plates and high pressure applications Ensures a mechanical locking of the plates at limit stop • unlocking by pneumatic or hydraulic control • monitoring of locked and unlocked positions via proximity switch

By locking jaw For small, medium and large sized plates and high pressure applications • particularly suited to demanding environmental conditions 16

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LOCKING AND CONNECTION SYSTEM Screw lock for large sized plates and high pressure applications ensures guiding and locking of plates • 2 versions, depending on connection length • patented double irreversible screw-lock system which removes forces acting on customer-side support brackets by absorption of connection forces • monitoring of connected and disconnected positions via proximity switch

Integrated locking for medium sized plates and low to medium pressure applications Ensures the mechanical locking of plates as well as their connection and disconnection • locking by simply pushing the plates together • unlocking, connection and disconnection via pneumatic or hydraulic control

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GUIDING PINS AND FLOATABILITY COMPONENTS

The guiding concept is always associated with the floatability concept

GUIDING PINS remove any misalignments • pre-guiding of the plates to align correctly • precise guiding of the plates before coupling connection • operation of mechanical end stop • various alternative shapes and lengths of guide pins, depending on the positioning errors of the plates to be connected

F L OATA B I L I T Y C O M P O N E N T S ensure removal of misalignments • mechanical elastic device (spring or spring washers) • elastic device incorporating rubber washers (elastic bushes)

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We reserve the right to modify product specifications without prior notice.

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Pourdefine définirthe la solution la plus adaptée à votre application, To most suitable solution, faites appel à vos techniciens-conseil STÄUBLI consult the team of Staubli Senior Sales Engineers.

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Sales coordination Distributors

CONNECT WITH STÄUBLI ALL OVER THE WORLD UNITED KINGDOM STÄUBLI (UK) Ltd Stafford Park 17 TELFORD Shropshire TF 3 3DG Tel. : ++44 (0) 1952/292 148 Fax : ++44 (0) 1952/290 057 e-mail : [email protected]

NORTH AMERICA (USA, Canada, Mexico) STÄUBLI CORPORATION P.O. Box 189 - DUNCAN S.C. 29334 Tel. : ++1 864/433-1980 Fax : ++1 864/486-5498 Toll free Number : 800/845 - 9193 e-mail : [email protected]

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