Gz Parts Manual

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG1

GASKET

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Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

11401-13821 11401-13822 11141-38201 11241-38301 11482-38311 11483-37D00 12837-24A10 14181-37D00 09280-09005 09280-15007 09280-21008 09280-26005 09280-40010 09280-55003 09280-72001 09280-82001

Gasket Set Gasket Set • . Gasket, Cylinder Head • . Gasket, Cylinder • . Gasket, Clutch Cover • . Gasket, Magneto Cover • . Gasket, Tensioner Adjuster • . Gasket, Exhaust Pipe • . O Ring (d:1.9, Id:8.6) • . O Ring (d:2.4, Id:15.8) • . O Ring (d:2.5, Id:21.0) • . O Ring (d:2.4, Id:26.2) • . O Ring (d:2.4, Id:39.7) • . O Ring • . O Ring (d:2.4, Id:73.0) • . O Ring (d:2.4, Id:82.0

Page: 1 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG2

CYLINDER HEAD

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Suzuki Worldwide Motorcycle-ATV

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Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 12a 13 14 15 16 17 18 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

11100-25D02 09381-10004 09206-08001 11115-38270 11115-05270 01550-06603 01550-06303 11141-38201 04211-13189 09103-06148 01550-06303 01550-06453 01550-06503 01550-06603 09168-06023 09159-10026 09160-10039 09159-10069 09168-10017 09482-00399 09482-00223 11175-38202 09280-55003 01550-06253 09241-30004 13110-13F00 09280-40010 02122-06163 09402-48208 11171-13F00 11172-13F00 11178-12F10 09160-06134 09320-13015 11178-13F00 11179-13F01 11179-13F11

Head Assy, Cylinder • . Snap Ring • . Pin (6.2x8x11) Guide, Valve (os: 0.3) Guide, Valve (os: 0.3) Bolt (green) Bolt (green) Gasket, Cylinder Head Pin Bolt (6x120) Bolt (green) Bolt (green) Bolt (green) Bolt (green) Gasket (5.8x13x1.2) Nut Washer Nut Gasket (10.5x22x2) Spark Plug (ngk, Dr8ea) Spark Plug (denso, X24esr-u) Cap, Inspection O Ring Bolt (green) Plug Pipe, Intake O Ring (d:2.4, Id:39.7) Screw Clamp Cap, Cylinder Head Cover Lh Cap, Cylinder Head Cover Rh Bolt, Head Cover Cap Washer, Head Cover (6.5x24x1.6 Cushion Damper, Head Cap Rh Bracket, Head Cap Lh Bracket, Head Cap Rh

Page: 2 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG3

CYLINDER

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Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8

11210-38204-0F0 09108-10030 01421-06208 08316-10067 11241-38301 04211-13189 01421-06307 08316-10067

Cylinder Stud Bolt (l:141) Stud Bolt Nut Gasket, Cylinder Pin Stud Bolt Nut

Page: 3 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG4

CRANKCASE

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Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 6a 7 8 9 10 11

11300-13F03 04211-13189 01547-06357 01547-06457 01547-06553 01547-06603 01547-06707 09280-10016 09103-08037 09103-08114 09103-08081 08319-31088

Crankcase Set • . Pin • . Bolt • . Bolt • . Bolt • . Bolt • . Bolt O Ring (d:1.9, Id:9.8) Bolt (8x67) Bolt (8x100) Bolt (8x50) Nut

Page: 4 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG5

CRANKCASE COVER

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Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1a 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

11340-38302 11971-45010 11482-38311 04211-13189 01547-06257 01547-06357 01547-06457 09259-20007 09280-17003 09247-14012 09168-14002 11351-38300 11483-37D00 04211-13189 01547-06257 01547-06357 01547-06507 01547-06607 09247-12104 09168-12002 09259-36011 09280-33004 11361-38300 01547-05207 01547-05257 01547-05307 01547-05457 11362-38300

Cover, Clutch • . Lens, Oil Level Check Gasket, Clutch Cover Pin Bolt Bolt Bolt Plug (20x10) O Ring (d:3.1, Id:16.8) Plug, Oil Check Gasket (13.8x18.8x0.4) Cover, Magneto Gasket, Magneto Cover Pin Bolt Bolt Bolt Bolt Plug, T.d.c. Gasket (12.1x16.2x3.7) Plug O Ring (d:3.1, Id:32.7) Cover, Engine Sprocket Bolt Bolt Bolt Bolt Damper, Engine Sprocket Cover

Page: 5 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG6

CRANKSHAFT

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Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26

12200-26G00 12161-38201 12211-38211 09263-31004 09160-31002 12221-38200 12261-38300 12261-26G00 12661-38202 09209-12006 09262-30077 09262-35028 09282-14001 12521-38300 12548-38200 02122-05103 12731-38200 12749-32400 21111-38200 09140-20008 09164-20003 09421-07002 12111-38201-0F0 12140-49280 12151-15501 09381-18002 12100-38200-050 12100-38210-050

Crankshaft Assy • . Rod, Connecting • . Pin, Crank • . Bearing (31x39x21) • . Washer (31x48.5x1) • . Crankshaft, Rh • . Crankshaft, Lh • . Crankshaft, Lh • . Gear, Crank Balancer Drive • . Pin Bearing (30x72x19) Bearing (35x80x21) Oil Seal (14x26x6) Washer, Crankshaft Oil Sealing Retainer, Crankshaft Oil Seal Screw Sprocket, Cam Chain Drive (nt: Key, Sprocket Gear, Primary Drive (nt:21) Nut Washer Key Piston Ring Set, Piston Pin, Piston Snap Ring Piston Set (os:0.5) Piston Set (os:0.5)

Page: 6 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG7

STARTER CLUTCH

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Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11

12611-38300 09206-13007 12600-38814 12633-31000 09261-14001 09440-04015 09100-08299 12649-49300 09160-27005 09263-27004 09289-52002

Gear, Starter Idler (nt:19/51) Pin Clutch Set, Starter • . Piece, Push • . Roller • . Spring Bolt Shim, Starter Clutch Hub Washer (27x40x2.5) Bearing Oil Seal

Page: 7 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG8

CRANK BALANCER

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Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11

12651-38202 09262-25084 12663-38200 12666-38200 12669-38200 09181-25186 09202-04017 09420-04008 09440-09015 01500-12163 09160-12076

Shaft, Crank Balancer Bearing Washer Gear, Crank Balancer Driven (n Race, Crank Balancer Driven Gear Inner Shim (t:0.50) Pin (d:4.5, L:9.5) Key Spring Bolt Thrust Washer

Page: 8 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG9

CAM SHAFT/VALVE

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Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

12711-13F00 12741-37400 04221-05109 12747-44000 09111-06027 09390-25003 12840-13F00 12842-49201 12843-27A00 12850-13F00 12842-49201 12843-27A00 12861-38200 12871-38200 09280-09005 09164-12018 02162-06303 09168-06023 12911-38200 12912-38201 12921-38211 12931-49200 12932-49200 12933-38200 09289-05015

Cam Shaft Sprocket, Cam Shaft (nt:42) Pin Washer, Sprocket Bolt (6x12.5) C Ring Arm, Valve Rocker In • . Screw, Tappet Adjusting • . Nut, Tappet Adjusting Arm, Valve Rocker Ex • . Screw, Tappet Adjusting • . Nut, Tappet Adjusting Shaft, Valve Rocker Arm Intake (l:91.5) Shaft, Valve Rocker Arm Exhaust O Ring (d:1.9,id:8.6) Washer Bolt Gasket Valve, Intake Valve, Exhaust Spring, Valve Retainer, Valve Spring Cotter, Valve Seat, Valve Spring Oil Seal

Page: 9 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG10

CAM CHAIN

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Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10

12760-13F00 12771-38200 12811-38200 12812-32400 09168-08016 12830-38201 12838-38200-H17 12839-38200 12837-24A10 07130-06257

Chain, Cam Shaft Drive Guide, Cam Chain Tensioner, Cam Chain Bolt, Cam Chain Tensioner Gasket (8.2x14x1) Adjuster Assy, Tensioner • . Gasket, Adjuster Cap • . Plug, Adjuster Gasket, Tensioner Adjuster Bolt

Page: 10 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG11

CARBURETOR

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Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 1a 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26a 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

13200-13F30 13200-13F40 13502-19E00 13501-13F00 13507-19E00 13504-16E00 13573-04F00 13418-33E00 09280-05004 13481-13F00 13382-12F40 13394-17E60 13387-13F00 13383-13F30 09494-00921 13246-43010 13385-13F00 09491-24026 13370-04F00 13602-05A10 02112-04083 13250-04F00 13254-01010 13258-04F00 13295-29900 13291-29900 13268-48700 13279-13F00 13281-05A00 09492-17016 09492-87002 09491-52003 09493-24013 13411-24D00 13417-07F00 13278-47090 13418-07F00 13681-04010 13502-10F00 13271-13F00 13480-13F00 13601-04148 13267-13F00 13285-07F00 13342-82370 02112-04107 13247-13A00 13247-33E00 13686-13F00 13671-06A10 13686-13F10 13671-13F00 13683-20B00

Carburetor Assy Carburetor Assy • . Diaphragm Cover • . Valve, Piston • . Diaphragm • . Ring • . Spring • . Holder • . O Ring (d:1.9, Id:4.8) • . Spring • . Washer • . E Ring, Multiple Jet Nozzle • . Ring • . Needle, Jet (5c65-1) • . Jet, Needle (p-0m) • . O Ring • . Holder, Jet • . Jet, Main (120) • . Valve Assy, Needle • . Screw • . Screw • . Float Assy • . Pin, Float • . Gasket • . O Ring • . Washer • . Spring • . Adjuster (1 1/2) • . Plug • . Jet • . Jet, Main (87.5) • . Jet, Main (52.5) • . Jet, Pilot Air (120) • . Plunger • . Spring • . O Ring • . Holder, Guide • . Cap, Carburetor • . Cover Assy • . Spring • . Diaphragm Assy • . Screw • . Adjust Screw Assy • . Packing • . Spring • . Screw • . Screw, Drain • . Screw • . Hose • . Clip • . Hose • . Clip • . Hose

Page: 11 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG11

CARBURETOR

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Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

51

09401-08410

• . Clip

Page: 12 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG12

AIR CLEANER

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11

13700-13F00 13780-13F00 09402-58208 13881-13F00 02142-05163 13850-13F00 09401-14301 13870-12F00 13877-00190 09401-14301 01580-06163

Cleaner Assy, Air • . Filter, Air Cleaner • . Clamp • . Tube, Outlet • . Screw • . Tube, Breather •• .. Clip • . Tube, Drain •• .. Plug •• .. Clip Bolt

Page: 13 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG13

MUFFLER

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12

14160-13F00 14181-37D00 14182-37D00 09103-06203 14305-13F01 01580-10303 14771-19B00 01550-08353 14780-13F01 14785-38301 02112-05203 02112-76103

Pipe, Exhaust Lh Gasket, Exhaust Pipe Clamp, Exhaust Pipe Lh Bolt Muffler Bolt Connector, Muffler Bolt Cover, Muffler Clamp, Muffler Cover Screw Screw

Page: 14 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG14

OIL PUMP

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

16400-38200 16331-38200 09261-04009 09181-10158 08331-31106 02112-06253 16520-37400 02112-75123 16523-38200 09280-82001 01547-06203 09247-14026 09168-14002 16510-38240 09280-15007 16512-38220 09280-72001 09440-21006 09108-06128 08313-10067

Pump Assy, Engine Oil Gear, Oil Pump Driven (nt:33) Pin (4x15.8) Shim Circlip Screw Strainer, Engine Oil Screw Cap, Oil Strainer O Ring (d:2.4, Id:82) Bolt Plug Gasket (13.8x18.8x0.4) Filter, Engine Oil O Ring (d:1.4, Id:15.8) Cap, Engine Oil Filter O Ring (d:2.4, Id:73) Spring Stud Bolt Nut

Page: 15 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG15

CLUTCH

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

21200-38201 08211-22363 09180-22024 21411-38201 09140-22005 09167-22010 08211-22363 21441-37430 21442-37401 21471-37400 09164-00004 21451-14A00 21462-27A00 21413-13F00 09116-06168 16321-38200 09380-50001 23110-38201 23121-38201 09263-15003 09160-15045 09134-06010 09140-06023 23122-38200 09160-14054 09285-12002 23117-38200 23271-49100 01500-06207

Gear Assy, Primary Driven (nt: Thrust Washer Spacer (22x28x37.5) Hub, Clutch Sleeve Nut Lock Washer Thrust Washer Plate, Clutch Drive Plate, Clutch Drive (t:3.5) Seat, Wave Washer (t:1.4) Washer (110.5x119x0.90) Plate, Clutch Driven (t:1.6) Disc, Clutch Pressure Spring, Clutch Bolt (6x16) Gear, Engine Oil Pump Drive (n Circlip Rod, Clutch Push Piece, Clutch Push Bearing (15x28x2) Washer (15.5x28x1) Screw Nut Cam Shaft, Clutch Release Washer (14.5x22x1.0) Oil Seal (12x22x9) Plate, Oil Seal Arm, Clutch Release Bolt

Page: 16 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG16

TRANSMISSION

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Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

24120-38203 24125-38201 24221-32412 24231-38201 24241-32401 24251-32420 09380-22006 09262-22028 09262-17046 24741-38200 09125-06110 24130-38301 24311-32401 09181-17195 08211-17363 09263-17004 24320-32411 09380-22006 24330-38202 09167-22011 09380-22006 24341-38201 24351-38201 09264-17001 09262-22013 09160-35007 09282-30003 09283-30041 24751-38201 01500-06123 24752-32400 02122-06123 08331-31176 09181-17139 27510C25D00J000 27531-38300 09280-21008 09140-18008 09167-22012 27600C14A10J110 27620C14A10J000

Shaft, Counter (nt:11) • . Bush Gear, 2nd Drive (nt:16) Gear, 3rd Drive (nt:19) Gear, 4th Drive (nt:20) Gear, 5th Drive (nt:22) Circlip Bearing, Rh (22x56x16) Bearing, Lh (17x40x12) Retainer, Bearing Screw (6x12) Shaft, Drive Gear, 1st Driven (nt:29) Washer (17x28x1.0) Thrust Washer Bearing (17x21x9.8) Gear, 2nd Driven (nt:27) Circlip Gear, 3rd Driven (nt:24) Lock Washer Circlip Gear, 4th Driven (nt:20) Gear, 5th Driven (nt:18) Bearing (17x36x12) Bearing (22x56x16) Washer (35x55x1) Oil Seal (30x43x5) Oil Seal (30x43x7) Retainer, Oil Seal Bolt Retainer, Bearing Screw Circlip Washer (17x24x1.0) Sprocket, Engine (nt:15) Spacer O Ring (d:2.5, Id:21) Nut Lock Washer Chain Assy (did520vc5, 110le) • . Joint Set

Page: 17 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG17

GEAR SHIFTING

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Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

25211-32402 25221-32403 25231-13F00 25411-14331 25310-13F10 25322-31310 25323-34201 25324-34201 09261-05003 09440-04003 25331-38201 02122-06123 25341-38200 02122-06123 25350-34000 09443-08026 25351-30010 09247-14012 09168-14002 09440-11026 25381-13F00 04221-04069 25510-38200 25520-22A00 25526-47000 25525-13F00 25671-01011 09140-06025 09180-12068 09285-12002 09444-26004 01500-06203 08310- 00067 25600-13F00 25526-47000 25652-20C00 09160-12011 08331-31126 37720-47D00 09280-26005 02112-75203 09209-05011 09440-04010 09404-06429

Fork, Gear Shift No.1 Fork, Gear Shift No.2 Fork, Gear Shift No.3 Shaft, Gear Shift Fork Cam, Gear Shift Gear, Gear Shift Cam Driven Pole, Gear Shift No.1 Pole, Gear Shift No.2 Roller (5x8) Spring Lifter, Gear Shift Pole Screw Guide, Gear Shift Cam Screw Stopper, Gear Shift Cam Spring Stopper, Gear Shift Cam No.2 Plug Gasket (13.8x18.8x0.4) Spring Plate, Gear Shift Cam Stopper Pin Shaft, Gear Shift Arm, Gear Shift Link • . Cover, Dust Rod, Gear Shift Link Stopper, Return Spring Nut Spacer (12x20x15.3) Oil Seal (12x22x9) Spring Bolt Nut Lever Assy, Gear Shift • . Cover, Dust • . Rubber, Gear Shift Pedal Washer (12.5x20x1) Circlip Base Assy, Terminal O Ring (d:2.4, Id:26.2) Screw Contact Spring Clamp (l:45)

Page: 18 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG18

STARTING MOTOR

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

31100-38300-H17 31311-49211-H17 31153-49210 31170-43400 31264-44110 31132-27A01 31135-65010 31130-38300 31172-38300 31171-38300 31143-38300 31281-87402 08321-01067 31161-38300 31156-38300 09280-24003 01547-06253 08361-35068

Motor Assy, Starting • . Armature • . Oil Seal • . Shim Set • . O Ring • . Holder, Brush •• .. Spring • . Brush (+) • . Bush • . Bush, B • . O Ring • . Bolt • . Lock Washer • . Washer • . O Ring • . O Ring (d:3, Id:24.5) Bolt Nut

Page: 19 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG19

MAGNETO

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9

32101-13F00 32102-13F01 02112-06253 31792-49200 08341-31039 07130-05123 31497-45000 02142-35083 09404-06429

Stator Assy Rotor Assy Screw Nut, Generator Key Bolt Clamp, Generator Lead Wire Screw Clamp (l:45)

Page: 20 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG20

BATTERY

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6

33610C12F10J000 33652-08410 33652C29100J000 09462-00043 33820-12F00 33860-12F00

Battery Assy (ftx7l-bs, 12v6ah Protector (170x95x3.0) Protector (20x90x3.0) Band Wire, Battery (+) Wire, Battery (-)

Page: 21 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG21

ELECTRICAL

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

31800C47E00J000 31861C47E00J000 09481-20102 09128-06013 33810-0AE10 31861C48B10J000 32800C29B00J000 02162-06203 32900-13F00 08316-10063 33410-13F00 09180-06174 01500-05353 33510-45010 33541-38210 33542-38B00

Relay Assy, Starting Motor • . Cover • . Fuse (20a) Screw (6x8) Wire, Starter Motor Lead • . Cap, Starter Motor Lead Rectifier Assy, Regulator Bolt Igniter Assy Nut, Igniter Coil Assy, Ignition Spacer (6.2x12x14) Bolt Cap, Spark Plug Seal, Spark Plug Cap Seal, High Tension Cord

Page: 22 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG22

SPEEDOMETER

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

34110-13F40 34110-13F30 34111-13F30 34170-13F30 34191-25D00 34950-13F30 36321-13F30 34181-45C10 09471-12028 09471-12108 03541-14128 08310-00057 34288-13F30 34956-31001 09107-06003 09160-06136 09180-06335 08310-00063 34910-12F00 34938-37000 09408-00119 01550-06123

Speedometer (mile/kilo) Speedometer (kilo) Cover, Under Socket Assy Cushion, Damper Bracket, Meter Lens, Neutral (green) Washer (15x5.3x1) Bulb (12v, 3.4w) Bulb (12v, 1.7w) Screw Nut Packing Cushion. Meter Bracket Bolt (6x30) Washer (6.5x28x1.6) Spacer (6.5x10x16.5) Nut Cable Assy, Speedometer Guide, Speedometer Cable Clamp, Cable & Brake Hose Bolt

Page: 23 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG23

HEADLAMP

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

35100-13F01-999 35121-13F01 35111-13F00 35131-13F00 35135-45900 35145-13F00 35151-45900 35152-45600 35181-13F00 35165-13F00 35173-38A00 35161-13F00 35154-13F00 09471-12185 35192-13F00 02112-05167 35950-09EF0 35956-13F10 08316-10043

Headlamp Assy • . Unit • . Rim • . Stay • . Nut • . Spring • . Adjust Screw • . Nut • . Screw • . Cap, Screw • . Cover, Socket • . Screw • . Spring Bulb (12v, 60/55w) Spacer, Headlamp Screw Reflex Reflector, Assy Bracket Front, Side Reflector Nut

Page: 24 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG24

TURN SIGNAL LAMP

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

35601-33DA0 35602-33DA0 35612-38A30 35613-38A00 03211-04253 35627-43010 35619-45C10 09471-12083 35623-38A01 08316-10103 35670-12F00 35680-12F00 01550-06123 35603-33DA0 35604-33DA0 35612-38A01 35613-38A00 03211-04253 35627-43010 35659-45C10 09471-12045 35623-38A01 35695-17C00 09160-10501 08316-10103 38610-12FA0

Lamp Assy, Front Rh Lamp Assy, Front Lh • . Lens • . Gasket • . Screw • . Gasket • . Stay, Turn Signal • . Bulb (12v, 21/5w) • . Screw Nut Bracket, Fr Rh Bracket, Fr Lh Bolt, Bracket Lamp Assy, Rear Turn, R Lamp Assy, Rear Turn, L • . Lens • . Gasket • . Screw • . Gasket • . Stay, Turn Signal • . Bulb (12v, 21w) • . Screw Spacer Washer (10.5x30x2.3) Nut Relay Assy, Turn Signal

Page: 25 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG25

REAR COMBINATION LAMP

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

35710-12F30 35740-42E11 35716-48B21 35718-12F00 35736-48B21 35765-48B21 09471-12083 03211-04123 09160-05501 09308-08007 09320-10015 03541-05123 35927-13F00 09160-06088 02142-06123 08316-10063 09321-06026 35970-09EF0 08316-10053 35974-13F00 35975-13F00 02142-06083 35970-09EF0 08316-10053

Lamp Assy, Rear Comb • . Lamp Unit • . Plate, No.1 • . Socket & Cord • . Plate • . Cushion • . Bulb (12v, 21/5w) • . Screw Washer, Rear Comb (5.5x20x1.2) Grommet Cushion, Rear Comb Screw, Rear Comb Bracket, License Plate Washer, License (6.5x20x1.6) Screw, License Nut, License Cushion, Rear Fender Reflex Reflector Assy, Rear Nut Bracket, Rear Rh Bracket, Rear Lh Screw Reflex Reflector Assy, Rear Nut

Page: 26 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG26

WIRING HARNESS

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 5 5 6 6 6 6 7 8 9 9 10 11 12 13 14 15 16 17 18

36610-13FA0 09481-10501 09481-15501 36619-23E00 09404-06429 09404-06431 09404-06435 09407-11401 09407-14403 09407-18402 09407-25401 01550-06163 03541-04103 37102-33870 37102-33890 37100-33E20 09139-08016 37740-04A10 09443-06046 37840-44A20 01550-06163 38500-12FA0 01550-08163 37146-33E00

Harness, Wiring • . Fuse (10a) • . Fuse (15a) Guide, Wiring Harness Clamp (l:45) Clamp (l:80) Clamp (l:135) Clamp (l:95) Clamp (l:125) Clamp (l:165) Clamp (l:235) Bolt, Guide Screw, Clamp Lock Set Lock Set • . Lock Assy, Steering Screw Switch Assy, Stop Lamp Spring, Stop Lamp Switch Assy, Side Stand Bolt Horn Assy Bolt Key, Blank

Page: 27 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG27

HANDLE SWITCH

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7

37200-13FB0 D2116-05305 D2116-05505 02112-05103 37400-13FB0 D2116-05255 D2116-05455

Switch Assy, Handle Rh • . Screw • . Screw Screw, Throttle Cable Switch Assy, Handle Lh • . Screw • . Screw

Page: 28 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG28

FRAME

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

41100-13F01-EE3 01550-08603 01550-08253 08316-10083 41580-12FA0-EE3 01550-08553 09180-08208 08313-20087 41991-13FA0-EE3 09103-08289 08319-31088 61222-38A01 41540-12FA0-EE3 01550-06163 09169-06065 09320-08007

Frame (black) Bolt Bolt Nut, Front Brace, Rear Frame Bolt Spacer Nut, Brace Plate, Engine Mount Upper Bolt (8x50) Nut Cap, Pivot Holder, Battery (black) Bolt Washer Cushion (8.5x20x8)

Page: 29 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG29

STAND - REAR BRAKE

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

42310-13F10 09111-10027 09159-10097 09443-14066 09443-19012 43110-13FA0 09160-16043 09448-31034 04111-30258 01500-06207 08310-00067 58510-13F00 58830-13F00 09200-05001 04111-20158 09209-13001 09150-06001 09385-06012 58621-12F00 01550-06123 01550-06123 09407-14407

Stand, Prop Bolt Nut Spring Spring Pedal, Brake Washer (16.5x22x1.0) Spring Cotter Pin Bolt Nut Cable, Rear Brake Cable, Stop Lamp Switch Pin, Rear Brake Cable Cotter Pin Pin, Rear Brake Adj. Cable Nut Snap Pin Guide, Rear Brake Cable Bolt Bolt Clamp (l:145)

Page: 30 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG30

FOOTREST

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14

43510-13FA0-EE3 43520-13FA0-EE3 01550-08203 43550-12FA0 43560-12FA0 43570-04F00 43631-34A01 09208-06005 08332-11043 43610-03001 09160-19024 43612-0AE00 43636-25D00 08332-11043

Bracket, Front Footrest Rh (bl Bracket, Front Footrest Lh (bl Bolt Rubber, Front Footrest Rh Rubber, Front Footrest Lh Cushion, Front Footrest Washer, Footrest Rubber Pin E Ring Bar, Pillion Footrest Washer (19.5x32x2.0) Rubber, Pillion Footrest Pin, Pillion Footrest E Ring

Page: 31 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG31

FUEL TANK (MODEL K3)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 1 1 2 2 3 3 4 4 5 5 6 7 8 8 9 10 11 12 13 14 15

44100-12FG1-Y7L 44100-12FG1-Y7H 44100-12FF1-Y7L 44100-12FF1-Y7H 68110-12F50-LK2 68110-12F50-LK3 68111-38A21-CH1 68111-38A21-LK4 44100-12FE1-Y7L 44100-12FE1-Y7H 68110-12F50-LK2 68110-12F50-LK3 68111C12F00J000 68121C12F00J000 44200-12870 44200-38850 09329-10007 44541-03F00 09407-20405 09320-10020 44512-42E00 09180-06271 01550-06303

Tank Assy, Fuel (black) Tank Assy, Fuel (blue) Tank Assy, Fuel (black) Tank Assy, Fuel (blue) • . Tape Set, Fuel Tank • . Tape Set, Fuel Tank • . Emblem, Fuel Tank • . Emblem, Fuel Tank Tank Assy, Fuel (black) Tank Assy, Fuel (blue) • . Tape Set, Fuel Tank • . Tape Set, Fuel Tank Emblem, Fuel Tank Rh Emblem, Fuel Tank Lh Cap Set, Fuel Tank Cap Set, Fuel Tank Cushion Cushion, Fuel Tank Ctr. Clamp (l:195) Cushion Cushion, Fuel Tank Rear Spacer (6.5x9x18) Bolt

Page: 32 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG31A

FUEL TANK (MODEL K4)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 2 3 4 4 5 5 6 7 8 8 9 10 11 12 13 14 15

44100-12FG1-Y9X 44100-12FF1-Y9X 68110-12F50-ALJ 68111-38A21-ALL 44100-12FE1-Y9X 44100-12FE1-YWX 68110-12F50-ALJ 68110-12F50-ALK 68111C12F00J000 68121C12F00J000 44200-12870 44200-38850 09329-10007 44541-03F00 09407-20405 09320-10020 44512-42E00 09180-06271 01550-06303

Tank Assy, Fuel (black) Tank Assy, Fuel (black) • . Tape Set, Fuel Tank • . Emblem, Fuel Tank Tank Assy, Fuel (black) Tank Assy, Fuel (blue) • . Tape Set, Fuel Tank • . Tape Set, Fuel Tank Emblem, Fuel Tank Rh Emblem, Fuel Tank Lh Cap Set, Fuel Tank Filler Cap Set, Fuel Tank Filler Cushion Cushion, Fuel Tank Ctr. Clamp (l:195) Cushion Cushion, Fuel Tank Rear Spacer (6.5x9x18) Bolt

Page: 33 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG31B

FUEL TANK (MODEL K5)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 2 3 4 4 5 5 6 7 8 8 9 10 11 12 13 14 15

44100-12FL0-Y7L 44100-12FP0-Y7L 68110-12F50-ALJ 68111-18G20 44100-12FL0-Y7L 44100-12FL0-YC2 68110-12F50-ALJ 68110-12F50-ALK 68111C12F00J000 68121C12F00J000 44200-12870 44200-38850 09329-10007 44541-03F00 09407-20405 09320-10020 44512-42E00 09180-06271 01550-06303

Tank Assy, Fuel (black) Tank Assy, Fuel (black) • . Tape Set, Fuel Tank • . Emblem, "s" Tank Assy, Fuel (black) Tank Assy, Fuel (blue) • . Tape Set, Fuel Tank • . Tape Set, Fuel Tank Emblem, Fuel Tank Rh Emblem, Fuel Tank Lh Cap Set, Fuel Tank Filler Cap Set, Fuel Tank Filler Cushion Cushion, Fuel Tank Ctr. Clamp (l:195) Cushion Cushion, Fuel Tank Rear Spacer (6.5x9x18) Bolt

Page: 34 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG32

FUEL COCK

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5

44300-12F00 09128-06006 09168-06026 09355-70125-600 09401-11407

Cock Assy, Fuel Bolt Gasket (6.4x11.5x0.8) Hose Clip

Page: 35 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG33

EVAPO SYSTEM (P33)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 10a 11 12 13 14 15 16 17 18 19 20 21 22

09355-54116-600 09440-13043 09401-11413 44240-17C00 44892-24A00 44894-24A00 02142-04083 44433-13F00 17210-26E00 17211-48E00 09251-07003 44434-13F00 09440-13052 09401-12404 44880-02F01 44883-26E00 44882-02F01 02142-06123 08316-10063 44890-13F00 44894-24A00 01550-06123 09355-54115-600

Hose, Tank & Valve Spring Clip Valve, Breather Plate • . Cushion Screw Hose, Valve & Canister Canister Cap Cap, Parge Hose, Canister & Carburetor Spring Clip Bracket, Canister Cushion Holder Screw Nut Bracket, Breather Valve • . Cushion Bolt Hose, Carburetor

Page: 36 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG34

FRAME COVER

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 2 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15

47111-12F00-Y7L 47111-12F00-YC2 47211-12F00-Y7L 47211-12F00-YC2 68131-12F40-CH1 68131-12F50-M7P 68131-12F50-BG3 68131-12F50-JV8 47121-12FA0 47221-12FA0 53123-33E00 02142-06123 09169-06071 09320-08018 09320-08013 92211C12F01J000 09800-21022 09816-00050 09816-00103

Cover, Frame Rh (black) Cover, Frame Rh (blue) Cover, Frame Lh (black) Cover, Frame Lh (blue) Emblem, Frame Cover Emblem, Suzuki Emblem, Suzuki Emblem, Suzuki Cover, Frame Rear Rh Cover, Frame Rear Lh Cushion Screw Washer Cushion Cushion, Lh Body, Luggage Box Tool Assy Spanner 6, Hexagon Spanner 4, Hexagon

Page: 37 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG35

HEADLAMP HOUSING

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 8 9

51811-12FA0 01547-06507 51827-12F00 09180-06279 08313-20067 51850-12F01 08319-31103 53111-12F01-Y7L 53111-12F01-YC2 09111-06066

Housing, Headlamp Bolt Cushion, Headlamp Housing Spacer Nut Bracket, Headlamp Housing Nut Fender, Front (black) Fender, Front (blue) Bolt

Page: 38 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG36

HANDLEBAR

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23

56111-12FA0 56200-12870 09127-06021 56272-26D10 56276-17D00 09160-06126 56272-44500 09159-06024 56500-12FA0 56600-12FA0 58200-13F00 09200-06004 04111-20158 58634-25D00 01500-06167 58626-37400 02112-16103 58300-13F00 58300-13F10 09403-10307 01550-06123 58410-13F00 09407-10403 09407-25401

Handlebar Balancer Set, Handlebar • . Screw (6x125) • . Expander, Handle Balancer • . Spacer, Expander • . Washer (6.5x14x2.0) • . Expander, Handle Balancer • . Nut Mirror Assy, Rear View Rh Mirror Assy, Rear View Lh Cable Assy, Clutch Pin (l:13) Cotter Pin Stopper, Clutch Cable Bolt Clamp, Clutch Cable Screw Cable Assy, Throttle No.1 Cable Assy, Throttle No.2 Clamp Bolt Cable, Starter Clamp (l:125) Clamp (l:235)

Page: 39 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG37

HANDLE LEVER

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

57110-0AE0 57300-0AE00 57420-0AE00 57431-0AE00 D8316-10065 57460-17C00 57465-17C00 57211-07E00 57500-0AE00 57621-0AE00 57431-0AE00 D8319-60065 57041-0AE00 D1557-06205 57560-05A00 02122-03203 57661-33E00

Grip, Throttle Lever Assy, Brake • . Lever, Brake • . Bolt, Lever • . Nut Switch Assy, Stop Brake • . Screw Grip, Lh Lever Assy, Clutch • . Lever, Clutch • . Bolt, Lever Set • . Nut • . Adjuster Set, Wire • . Bolt Switch, Clutch Screw Cover, Clutch Lever

Page: 40 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG38

REAR FENDER

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

63111-12F00-Y7L 63111-12F00-YC2 09320-13015 63118-12F00 63140-13F00 09169-06071 08313-10063 63331C12F00J000 02142-06163 09169-06055 08316-10063 63311C12F00J000 63312-48E00 63191-48E00 02162-06123 09169-06071 02162-06163 47153-19C01 68171-12F00-YD8

Fender, Rear (black) Fender, Rear (blue) Cushion, Upper Cushion, Side Bracket, Rear Fender Washer Nut Mud Guard, Rear Fender Screw Washer Nut Extension, Rear Fender Cushion, Extension Cap, Extension Bolt, Side Washer Bolt, Rear Nut, Rear Fender Ext. Emblem "suzuki"

Page: 41 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG39

LABEL

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 2 2 3 4 5 5 5

68319-29F00 68319-29F10 68332-0AE11 68332-0AE21 68353-26E02 68387-13F00 99011-13F56-03A 99011-13F56-01A 99011-13F56-01F

Label, Warning Label, Warning Label, Tire Information Label, Tire Information Label, Manual Notice Label, Vacuum Hose Routing Manual, Owner's Manual, Owner's Manual, Owner's

Page: 42 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG40

SEAT

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

45100-12FA0-K9C 45148-12FA0 45147-12FA0 45149-12FA0 45119-12F00 45220-12F00 02122-06253 45300-12FA0-K9C 45180-12FA0-T65 D8316-10065 09106-08140 95700-31840 01547-05103 09407-22403 45289-03F00 03141-14123 09106-06061

Seat Assy • . Cushion, Front • . Cushion, Rear • . Cushion, Tool Plate, Front Seat Hook Bracket, Front Seat Screw Seat Assy, Pillion • . Band, Seat • . Nut Bolt, Rear (8x16) Lock Set, Seat Bolt Clamp Bracket, Seat Lock Screw Bolt, Front (6x12)

Page: 43 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG41

FRONT FORK DAMPER

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

51103-12FA0 51104-12FA0 51130-12FA0 51140-12FA0 51152-12F00 51168-12FA0 51153-25D00 51556-12FA0 51173-25D00 51195-25D00 51147-42AA0 51148-31030 51110-12FA0 51121-12FA0 51146-12FA0 51177-12FA0 51196-12FA0 51171-12FA0 51192-12FA0 51176-25D00 51117-25D00 51189-12FA0 51166-12FA0

Damper Assy, Front Fork Rh Damper Assy, Front Fork Lh • . Tube, Outer Rh • . Tube, Outer Lh • . Bush, Guide • . Spacer, Seal • . Seal, Oil • . Ring, Stopper • . Seal, Dust • . Piece, Oil Lock • . Bolt • . Gasket • . Tube, Inner • . Bush, Slide • . Pipe, Seat • . Spring, Rebound • . Ring, Piston • . Spring, Front • . Joint, Spring • . Collar, Spring • . O Ring • . Bolt, Fork • . Bolt, Rh (8x35)

Page: 44 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG42

STEERING STEM

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

51410-12FA0 51644-12C00 09267-30010 01550-10407 51311-12FA0 01550-08457 51356-12FA0 51352-02B00 09250-06011 07130-08257 56211-12FA0 56221-12FA0 51451-12FA0 08319-31108 51871C12F00J000 09139-06083 09267-25009 51643-40502 51631-28000 68281-35F00

Stem, Steering • . Seal, Lower • . Bearing (30x55x17) Bolt (10x40) Head, Steering Stem Bolt (8x45) Washer Bolt Cap Bolt (8x25) Holder, Handle Upper Holder, Handle Lower Bolt, Holder Nut Cover, Front Fork Under Screw (6x16) Bearing (25x47x15) Seal, Dust Upper Nut, Stem Emblem "s"

Page: 45 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG43

FRONT WHEEL

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 7 8 9 10 11 12 13 14 15 15

54111-25D00 08123-63027 54730-18400 54711-12FA0 54740-18410 54600-12F00 59221-12FA0 09106-08131 55100-12FA0 55200-12FA0 55261-12FA0 55311-12F01 55320-12F00 55411-11000 55412-11000

Hub Set, Front • . Bearing • . Spacer, Bearing Axle, Front Spacer, Bearing Rh Box Assy, Speedometer Gear Disc, Front Brake Lh Bolt (8x30) Tire, Front (110/90-16) Tube Assy, Wheel Inner Protector, Inner Tube Rim, Front Wheel (16xmt2.50) Spoke Set, Front Wheel Balancer (20g) Balancer (30g)

Page: 46 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG44

FRONT CALIPER

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

59300-12FA0 59300-0AE00 59300-0AE10 59300-0AE20 59315-0AEA0 59386-0AE00 59382-0AE00 59303-0AE00 59305-0AE00 D8316-10085 59345-0AE00 59316-0AE00 59121-0AE00 59122-0AE00 59371-0AE00 01550-10403

Caliper Assy, Front Lh • . Piston Set •• .. Seal Set, Piston • . Pad Set • . Spring • . Boot • . Pin • . Boot • . Bolt • . Nut • . Pin • . Retainer • . Bleeder • . Cap • . Shim Bolt

Page: 47 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG45

FRONT MASTER CYLINDER

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

59600-0AEA0 59600-0AE00 59667-0AE00 59669-0AE01 69689-49300 59671-0AE01 D1547-06255 59675-0AE00 59664-35E50 59668-0AE00 09360-10041 09161-10009 59480-12FA0 59260-12F00 59268-12F00 01550-06123

Cylinder Assy, Front Master • . Piston/cup Set • . Diaphragm • . Cap • . Screw • . Holder • . Bolt (6x25) • . Bolt (6x38) • . Protector • . Plate Bolt (10x1.00x22) Washer (10x15x1.5) Hose, Front Brake Clamp, Brake Hose Clamp, Brake Hose Bolt

Page: 48 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG46

REAR SWINGING ARM

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

61000-13FA0-EE3 09263-20041 61251C13F00J000 09286-20001 61252C13F01J000 09286-20001 61211-38301 08322-01143 08319-21148 61273-12F00 09116-06111 09180-06255 64311-26F00-019 09111-08012 09111-08013 09162-08008 09140-08008 04111-20208 61410-12F00 61421-38200 08319-31088

Swinging Arm Assy, Rear • . Bearing (20x27x20) Spacer, Pivot Outer Seal, Oil (20x27x5) Spacer, Pivot Inner Seal, Oil (20x27x5) Shaft, Pivot Washer Nut Buffer, Chain Touch Defense Bolt (6x20) Spacer (6.5x9x3.8) Torque Link, Rear (black) Bolt, Front (8x22.5) Bolt, Rear (8x26.5) Washer, Lock Nut Pin, Cotter Adjuster, Chain Plate, Chain Adjuster Nut

Page: 49 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG47

CHAIN CASE

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7

61310-12FB0 02142-06103 62100-13FA0 09160-10127 08322-01127 08313-10107 09103-10019

Case, Chain Screw Absorber Assy, Rear Shock Washer, Outer (10.5x24x2.30) Washer, Inner Nut Bolt, Lower (10x37)

Page: 50 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG48

REAR WHEEL

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 32 33

64110-07005 64210-39115 54041-07E00 55421-20E00 54441-29305 09280-14003 09160-14055 64451-30501 01550-06407 08316-10067 64610-38300 64733-38300 09262-20069 09285-28001 64651-07001 64711-12F00 09180-15011 08143-62027 08143-63027 64741C12F00J000 64751C12F00J000 64712-08301 64511-13FA0 09103-10044 08319-31108 65100-12FA0 65200-12FA0 65261-12FA0 65311-12F00 65320-12F00 55411-11000 55412-11000 09159-14018 04111-30258

Hub, Rear Wheel Panel, Rear Brake Anchor Shoe Set, Brake • . Spring Cam, Brake O Ring Washer Lever, Brake Cam Bolt Nut Drum, Sprocket Mounting Retainer, Mouting Drum Bearing, Drum (20x47x14) Oil Seal (28x47x7) Shock Absorber, Hub Axle, Rear Spacer, Bearing (15.3x21.7x63) Bearing, Wheel Rh Bearing, Wheel Lh Spacer, Axle Rh Spacer, Axle Lh Washer, Guide Sprocket, Rear (nt:41) Bolt (10x40) Nut Tire, Rear (130/90-15) Tube Assy, Wheel Inner Protector, Inner Tube Rim, Rear Wheel (15xmt3.00) Spoke Set, Rear Wheel Balancer (20g) Balancer (30g) Nut Pin

Page: 51 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG49

OPTIONAL

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 2 2 2 2 3 4 4 5 6

99000-25110 99104-32020 99104-32030 99000-32050 99000-32100 99000-32130 99000-32040 99000-31140 99000-31110 99000-25030 99000-25140

Suzuki Pbc Grease Thread Lock Super (1361a) Thread Lock Super (1363a) Thread Lock Super (1342) Thread Lock Super (1305) Thread Lock Super (1360) Thread Lock Cement Suzuki Bond (1207b) Black Suzuki Bond (1215) Suzuki Super Grease Suzuki Moly Paste

Page: 52 of 52