Flexible Assembly Systems Catalog

Service & Support Flexible Assembly Systems, Inc. provides only the highest quality products. That same quality extends when your product needs replacement parts and service. Our in house repair specialists can custom design preventive maintenance programs for your air and electric tool(s). It is our goal to design our repair procedures around your needs and requirements so that our service center integrates seamlessly with your production. Please call or email us to find out which maintenance program works best for you.

• Quick turnaround (3-5 days for most items) • Low cost evaluation & repair assessment • Tool substitution available upon request • 90 day parts & labor warranty • Extended Warranty Packages • On-site Services • N.I.S.T Traceable Calibration • N.I.S.T Certificates available on request Submit your repair & calibration requests online! Visit our online service department @ www.FlexibleAssembly.com/Service-Support

N.I.S.T Calibration • Computer generated certificates of calibration and calibration labels • Automatic recall notice for equipment approaching its calibration due date • We offer NIST Traceable Calibration compliant with the requirements of ANSI/ISO/ASQ Q9001-2000

2

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Why Flexible Assembly Systems? Compare Our Prices and Save BIG! Lowest published prices online.

Knowledgeable Customer Support

Our customer service staff is well trained to help answer technical questions and assist in making the right choices when ordering.

Largest selection of Assembly Equipment

We offer the largest selection of assembly tools and assembly related equipment around. We make it easier for you to find what you need.

Same Day Shipping

Every in-stock item ordered by 1:30pm PST ships the same day!

Reliability & Support

All of our name brand products come with a minimum one year warranty. Repair technicians are on hand to provide maintenance and support for your existing tools.

Table Of Contents Assembly Tools Electric Screwdrivers Air Screwdrivers Pulse Tools Air Nutrunners DC Controlled Tools Cordless Screwdrivers Fastener Systems

6-8 9-10 11 12 13 14-15 16

Torque Instruments Desktop Torque Testers Torque Analyzers Calibration Systems Torque Screwdrivers Adjustable Torque Wrenches Interchangeable Heads Dial Indicating Torque Wrenches Electronic Torque Wrenches Torque Multipliers

18-19 20 21 22-23 24 25 26 27 28

How To Order: 1. Visit us online:

www.FlexibleAssembly.com (24 Hours, 7 Days a week) 2. Email us:

[email protected] (24 Hours, 7 Days a week) 3. Fax us toll-free:

(866) 587-9793 (24 Hours, 7 Days a week) 4. Call toll-free:

(800) 696-7614 8:00 am - 4:30 pm PST

Choose your method of payment:

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Workplace Systems Torque Reaction Arms Tool Support Systems Tool Balancers Workstation Components Tool Accessories

30 31 32 33 34

Bits & Fastener Tools Impact Sockets Nutsetters Adapters Bit Sets Power Bits

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36 37 37 37 38

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Product Selection Product Selection We offer the most comprehensive We offer the most comprehensive selection of handheld torque controlled selection of handheld torque controlled pneumatic, electric, cordless pneumatic, electric, and and cordless toolstools in in the industry. product selection the industry. Our Our vastvast product selection provides an easy source provides you you withwith an easy source for for assembly requirements. youryour assembly tool tool requirements. Service & Support Service & Support technical department provide Our Our technical department can can provide highest quality repair service you you withwith highest quality repair service & calibration. technicians & calibration. Our Our technicians & & specialists custom design a repair specialists can can custom design a repair and and calibration program to provide a solution calibration program to provide a solution to suit electric air tool repair to suit youryour electric & air&tool repair and and preventive maintenance requirements. preventive maintenance requirements. Productivity & Efficiency Productivity & Efficiency We provide equipment We provide equipment and and toolstools that that streamline assembly process helphelp streamline youryour assembly process to make it more efficient productive. to make it more efficient and and productive. products are easy toup setand up and Our Our products are easy to set simple to operate, allowing for more simple to operate, allowing for more be spent on production timetime to betospent on production and and manufacturing. manufacturing. 4

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Quality & Reliability Quality & Reliability peace of mind knowing the products GainGain peace of mind knowing the products you you purchase us designed are designed purchase fromfrom us are and and builtbuilt withwith the highest quality performance. the highest quality and and performance. BuyBuy withwith confidence at Flexible Assembly Systems confidence at Flexible Assembly Systems Inc. Inc because,tointhe addition to the manufacturer’s In addition manufacturer’s warranty, we we stand everyfrom itemus standwarranty, behind every itembehind purchased purchased from us for the life of the product. for the life of the product. Ergonomics Ergonomics We offer an extensive of ergonomic We offer an extensive line line of ergonomic toolstools & accessories enable to work safely & accessories that that enable you you to work safely comfortably. Reduce the risk and and moremore comfortably. Reduce the risk of of operator fatigue by providing ergonomically operator fatigue by providing ergonomically designed accessories for your designed toolstools and and accessories for your workplace. workplace. Savings CostCost Savings Increase revenue decrease expenses Increase revenue and and decrease youryour expenses by purchasing through Flexible Assembly by purchasing through Flexible Assembly Systems, Receive pricing without Systems, Inc. Inc. Receive low low pricing without sacrificing quality or performance. We are sacrificing quality or performance. We are dedicated to providing dedicated to providing you you withthe theright righttools, and a commitment to to customer service, at the tools, and a commitment customer service, lowest possible prices. at the lowest possible prices. (800) 696-7614

Electric Screwdrivers Air Screwdrivers Pulse Tools Air Nutrunners DC Controlled Tools Cordless Screwdrivers Fastener Systems

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6-8 9-10 11 12 13 14-15 16

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Electric Screwdrivers

Assembly Tools Torque Controlled Electric Screwdrivers

ES100T

Electric Screwdrivers

ES60P

• Certified accuracies within +/- 5% ES50T & ESCB50 • Dynamic motor brake reduces torque reaction • Shuts off automatically when desired torque is reached • Precise torque control for more efficient and accurate production • Variable speed and soft start adjustment on lower torque models • Recommended for assembling where precise torque control is required

Model Number (Push To Start)

Model Number (Lever Start)

Torque Range In Lb (Nm)

ES100T2S3

Units Include • Two brushes (ES60T-619) • Suspension bail (ES60T-365) • Two Phillips bits

Free Speed

Power Supply Required

Drive Size

Length Inches

Weight Lbs

-

ES50T

0.5 - 9.0 (.06 - 1.0)

500-650

ESCB50

1/4”

8.88

0.75

ES60P

ES60T

4.0 - 17.0 (.5 - 1.9)

1000

115V

1/4”

10.0

1.53

ES70P

ES70T

10.0 - 26.0 (1.1 - 2.9)

700

115V

1/4”

10.0

1.53

ES90P

ES90T

6.0 - 16.0 (.5 - 1.8)

2000

115V

1/4”

10.0

1.53

ES100P

ES100T

15.0 - 40.0 (1.9 - 4.5)

400

115V

1/4”

10.0

1.68

-

ES60T2S3

6.0 - 23.0 (.68 - 2.6)

650

115V

1/4”

16.89

2.10

-

ES90T2S3

6.0 - 19.0 (.68 - 2.2)

1300

115V

1/4”

16.89

2.10

-

ES100T2S3

14.0 - 56.0 (1.6 - 6.3)

250

115V

1/4”

16.89

2.10

Torque Adjustment Cover Fits over torque adjustment to minimize tampering or accidental turning once the torque is set. • ES60T-TAC -For use with ES60, ES70, ES80, ES90, and ES100 models • ES50T-483 -For use with ES50T, EL1007B, EL0410B, EL0109B models

* Model ES50T includes two clutch springs (High & Low) to cover torque range (Tool is shipped with heavy spring installed).

EL1007B & EC24N EP1510N

Electric Screwdrivers • Certified accuracies within +/- 5% EP4007N • Brush Replacement Light • Innovative Cord Connector • Dynamic motor brake reduces torque reaction • Shuts off automatically when desired torque is reached • Variable speed and soft start adjustment on lower torque models • Recommended for assembling where precise torque control is required

Model Number (Push To Start)

Model Number (Lever Start)

Torque Range In Lb (Nm)

EL2612N2S3

Units Include • Two brushes (ES60T-619) • Suspension bail (ES60T-365) • Two Phillips bits

Free Speed

Power Supply Required

Drive Size

Length Inches

Weight Lbs

-

EL0109B

0.26 - 1.3 (.03 - .15)

650-950

EC24N

4mm

8.63

0.70

-

EL0410B

0.44 - 4.79 (.06 - 1.2)

500-700

EC24N

1/4”

8.63

0.70

-

EL1007B

0.5 - 10.5 (.06 - 1.2)

500-700

EC24N

1/4”

8.63

0.70

EP1510N

EL1510N

5.0 - 15.0 (.6 - 1.7)

1000

115V

1/4”

10.75

1.6

EP1520N

EL1520N

5.0 - 15.0 (.6 - 1.7)

2000

115V

1/4”

10.75

1.6

EP2612N

EL2612N

11.0 - 26.0 (.5 - 1.8)

1200

115V

1/4”

10.75

1.6

EP4007N

ET4007N

18.0 - 40.0 (2.0 - 4.5)

700

115V

1/4”

10.75

1.6

-

EL2612N2S3

17.0 - 40.0 (1.9 - 8.5)

800

115V

1/4”

17.64

1.73

-

ET4007N2S3

27.0 - 60.0 (3.0 - 6.8)

450

115V

1/4”

17.64

1.73

* Model EL1007B includes two clutch springs (High & Low) to cover torque range (Tool is shipped with heavy spring installed).

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Pistol Grip Attachment Convert your inline screwdriver to a pistol grip style • DLW2100TP -For use with trigger & push to start models ES60, ES70, ES80, ES90, and ES100 • EP4007N-48 -For use with trigger & push to start models 1510N, 1520N, 2612N, 4007N

DLW2100TP

EP4007N-48

Assembly Tools Cleanroom & ESD Electric Screwdrivers Electric Screwdrivers

El1007BC-ESD & EC24N-ESD

Soft Stop & ESD Screwdrivers

• Class 100 Clean Room rating • Certified accuracies within +/- 3% • ESD (Electro-Static Discharge) control, for use in ESD sensitive environments – Grounded automatic shut-off clutch – Fully grounded controller / power supply – Carbon powder control cord with resin coating – Carbon fiber impregnated housing, trigger, switches, and controller face ECM24N & ELM0107N • Vacuum pick-up ready (optional accessory) • Grounded bit-The bit holder assembly is grounded to route any existing charge to ground • Reduces the clutch inertia & vibration to the workpiece to 1/10th of standard electric screwdrivers • Long-lasting ESD resistant handle-material will maintain it’s integrity for the life of the handle, unlike coatings or paints • Minimizes soft and hard failures to sensitive electronic equipment by limiting the motor inertia as the clutch begins to shut off • Uniquely composed housing-handle and triggers material are constructed of uniquely composed plastic throughout, enabling any charge received by the handle to be routed to ground Model Number (Push To Start)

Model Number (Lever Start)

Torque Range In Lb (Nm)

Free Speed

Power Supply Required

Drive Size

Length Inches

Weight Lbs

ESD Only -

ELM0107N

0.18 - 1.77 ( 0.02 - 0.20 )

500-750

ECM24N

4mm

6.5

0.50

-

ELM0110N

0.18 - 1.77 (0.02 - 0.20)

700-1000

ECM24N

4mm

6.5

0.05

-

ELM0306N

1.33 - 3.54 (0.15 - 0.40 )

450-600

ECM24N

4mm

6.5

0.05

-

EL1007BC-ESD

1.7 - 10.4 ( 0.2 - 1.18 )

500-700

EC24N-ESD

1/4”

10.5

0.90

-

EL0410BC-SS-ESD

2.2 - 4.8 ( 0.19 - 0.39)

700-1000

EC24N-ESD

4mm

10.5

0.90

-

EL0510BC-SS-ESD

1.3 - 8.70 ( 0.24 - 0.54)

700-1000

EC24N-ESD

4mm

10.5

0.90

-

EL0807BC-SS-ESD

3.9 - 8.2 ( 0.44 - 0.92)

500-7000

EC24N-ESD

4mm

10.5

0.90

-

EL1007BC-SS-ESD

10.4 - 26.0 ( 1.17 - 2.9)

700-1000

EC24N-ESD

4mm

10.5

0.90

Soft Stop & ESD

EPB2620N

ELB2620N

Brushless Screwdrivers

• RoHS Compliant • Certified accuracies within +/- 5% • Ergonomically designed soft grip • Torque adjustment cover included • Recommended for assembling where precise torque control is required • Heat generated by the motor and electricity consumption are reduced by up to 50% • Suitable for cleanroon environments because the motor has no emission of carbon dust • Designed for high production environments. Minimal heat build-up even when tool is operated continuously. • High performance brushless motor design provides durability and reduces the standard maintenance cost for electric drivers Model Number (Push To Start)

Model Number (Lever Start)

Torque Range In Lb (Nm)

Free Speed

Power Supply Required

Drive Size

Length Inches

Weight Lbs

Brushless EPB2620N

ELB2620N

3.5 - 26.5 ( 0.4 - 3.0)

2000

115V

1/4”

10.8

0.90

EPB2612N

ELB2612N

3.5 - 26.5 ( 0.4 - 3.0)

1200

115V

1/4”

10.8

0.90

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7

Assembly Tools Torque Controlled Electric Screwdrivers ESL327

Electric Screwdrivers

ESL301

ESD Electric Screwdrivers

• Certified accuracies within +/- 5% • Wide torque range - single model versatility • Low torque reaction, light and easy to handle • ESD-safe ergonomic grip housing, CE / RoHS • Push-to-start and lever operated styles available • Ergonomic soft cushion grip for operator comfort • Externally replaceable brushes for ease of maintenance • Precision shut-off clutch provides excellent torque repeatability • External torque adjustment - easy to set up and secure with optional torque locking sleeve

ECT320

ECT345

Model Number (Push To Start)

Model Number (Lever Start)

Torque Range In Lbs (Nm)

Free Speed

Power Supply Required

Drive Size

Length Inches

Weight Lbs

ESL301P-ESD

ESL301-ESD

4.0 - 19.0 (0.45 - 2.1)

1000

120V

1/4”

9.5

1.2

ESL302P-ESD

ESL302-ESD

2.0 - 12.0 (0.2 - 1.4)

525

120V

1/4”

9.5

1.2

ESL312-ESD

0.9 - 8.8 (0.1 - 1.0)

470/670

ECT320 or ECT345

1/4

8.9

0.7

ESL324P-ESD

ESL324-ESD

3.0 - 16.0 (0.3 - 1.8)

700/1000

ECT320 or ECT345

1/4

9.4

1.1

ESL327P-ESD

ESL327-ESD

6.0 - 23.0 (0.7 - 2.6)

600/850

ECT320 or ECT345

1/4

10.0

1.3

ESL329P-ESD

ESL329-ESD

15.0 - 41.0 (1.7 - 4.6)

370/530

ECT320 or ECT345

1/4

10.5

1.8

-

* Model ECT345 is a dual power supply that can be utilized by up to two electric screwdrivers

Electric Screwdrivers

• Certified accuracies within +/- 5% • Ergonomic hand grip and lightweight • Push-to-start and lever operated styles available • Shuts off automatically when desired torque is reached • Precise torque control for more efficient and accurate production • Low voltage requirement offers superior life and safe operation • Designed for heavy-duty production and delivers reliability and precision torque • Ensures accuracy in fastening with precision automatic shut-off clutch once preset torque is achieved Model Number (Push To Start)

Model Number (Lever Start)

Torque Range In Lbs (Nm)

Free Speed

Power Supply Required

Drive Size

Length Inches

Weight Lbs

BL Series -

BL-3000

0.25 - 1.69 (0.02 - 0.19)

960-1100

T-70BL

4.0mm

7.4”

0.7

-

BL-5000

2.0 - 11.0 (0.22 - 1.24)

680-1000

T-70BL

1/4”

8.0”

0.8

-

BL-7000

5.0 - 21.0 (0.56 - 2.37)

730-1050

T-70BL

1/4”

9.4”

1.4

CL Series -

CL-2000

0.17 - 1.69 (0.02 - 0.19)

490-680

CLT-50

4.0mm

6.5”

0.5

-

CL-3000

0.19 - 1.56 (0.02 - 0.18)

670-1000

CLT-50

4.0mm

6.4”

0.8

-

CL-4000

0.5 - 5.0 (0.05 - 0.56)

670-1000

CLT-50

1/4”

7.5”

0.9

CL-6000-PS

CL-6000

1.7 - 8.5 (0.19 - 0.96)

500-790

CLT-50

1/4”

8.5”

1.3

CL-6500-PS

CL-6500

1.2 - 14.0 (0.13 - 1.58)

600-910

CLT-50

1/4”

9.0”

1.5

CL-7000-PS

CL-7000

2.5 - 20.0 (0.28 - 2.26)

500-750

CLT-50

1/4”

10”

1.7

VZ-1820-PS

VZ-1820

3.5 - 16.0 (0.4 - 1.80)

2000

115V AC

1/4”

11”

1.5

VZ-3012-PS

VZ-3012

8.0 - 26.0 (.9 - 3.00)

1200

115V AC

1/4”

11”

1.5

VZ-4506-PS

VZ-4506

9.0 - 39.0 (1.0 - 4.50)

600

115V AC

1/4”

11”

1.5

VZ Series

8

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Assembly Tools Torque Controlled Electric Screwdrivers

Assembly Tools Torque Controlled Air Screwdrivers Air Screwdrivers

Air Screwdrivers

• 0.15 to 5.2 Nm torque range • 19 different models available • Square drive and quick change drives available • Select from automatic shut-off and cushion clutch models • Small ergonomic design provides continued comfort to operator • Recommended for assembling where precise torque control is required • Includes torque adjustment cover to prevent unauthorized torque adjustment • Soft-touch grip and convenient control push to start or lever start models available Model Number (Push To Start)

Model Number (Lever Start)

Clutch Type

Torque Range In Lbs (Nm)

Drive Size

Free Speed

Overall Length

Weight Lbs

Air Tool Accessories

Straight Models 1RPLS1

-

Shut Off

3.5 - 13 (.4 - 1.45)

1/4” Hex

2800

8.38”

1.1

1RPMS1

-

Shut Off

2.5 - 20 (.30 - 2.25)

1/4” Hex

1650

8.75”

1.1

1000

8.75”

1.1

1RPNS1

1RLNS1

Shut Off

1.5 - 30 (.15 - 3.40)

1/4” Hex

1RPQS1

1RLQS1

Shut Off

1.5 - 45 (.15 - 5.10)

1/4” Hex

500

8.75”

1.1

1RPMC1

1RLMC1

Cushion

2.5 - 20 (.30 - 2.25)

1/4” Hex

1650

8.75”

1.1

1RPNC1

1RLNC1

Cushion

1.5 - 30 (.15 - 3.40)

1/4” Hex

1000

8.75”

1.1

• FRL’s

• Air Hoses

• Air Tool Oil

Pistol Grip Models

• Fittings

SEE PAGE 34

1RTMS1

-

Shut Off

2.5 - 20 (.30 - 2.25)

1/4” Hex

1650

8.56”

1.5

1RTNS1

-

Shut Off

1.5 - 30 (.15 - 3.40)

1/4” Hex

1000

8.56”

1.5

-

1RTQS1

Shut Off

1.5 - 45 (.15 - 5.10)

1/4” Hex

500

8.75”

1.5

-

1RAMC1

Cushion

2.5 - 20 (.30 - 2.25)

1/4” Hex

1650

8.56”

1.5

-

1RANC1

Cushion

1.5 - 30 (.15 - 3.40)

1/4” Hex

1000

8.56”

1.5

Angle Head Models

*Angle head side to center distance = 1.3” (33mm”)

-

1RLM2S5

Shut Off

4.0 - 30 (.45 - 3.40)

1/4” Sq

1100

8.4”

1.7

-

1RLN2S5

Shut Off

-

1RLN2S3

Shut Off

2.2 - 46 (.25 - 5.20)

1/4” Sq

700

8.7”

1.7

2.2 - 46 (.25 - 5.20)

1/4” Hex

700

8.7”

1.7

Torque Range In Lbs (Nm)

Drive Size

Free Speed

Overall Length

Weight Lbs

High Torque Models • High torque models 15 - 100 In Lb torque ranges • Includes ergonomic “Skinsulate” housing • Select from automatic shut-off models • For assembling where precise torque control is required Model Number (Push To Start)

Model Number (Trigger Start)

Clutch Type

Pistol Grip Models 41PA8PSQ4

-

Shut Off

15 - 100 (1.7 - 11.3)

1/4” Hex

800

9.8”

3.0

41PA8TSQ4

Shut Off

15 - 100 (1.7 - 11.3)

1/4” Hex

800

9.8”

3.0

41SA8PSQ4

-

Shut Off

15 - 100 (1.7 - 11.3)

1/4” Sq

800

10.9”

2.7

-

41SA8LPQ4

Shut Off

15 - 100 (1.7 - 11.3)

1/4” Sq

800

10.9”

2.7

Straight Models

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9

Air Screwdrivers

Assembly Tools Torque Controlled Air Screwdrivers

Assembly Tools Torque Controlled Pulse Tools

Air Screwdrivers

• Choices of speeds for flexibility • External simple torque adjustment • Quick shut-off for minimum torque reaction • Very little wear on internal parts, for long life • Precise repeatability to improve your quality • Additional clutch spring specifications available • Best choice for industrial torque control applications • Midrange air motor provides high speed during entire cycle • Oil free rotor blades provide a clean, slick-free environment • Easy to operate locking reverse button makes disassembly simple Model Number (Push To Start)

Model Number (Lever Start)

Clutch Type

Torque Range In Lbs (Nm)

Drive Size

Free Speed

Overall Length

Weight Lbs

2800

7.1”

0.7

Straight Models US-LT20B-10

-

Shut Off

1.3 - 9.5 (.15 - 1.08)

1/4” Hex

US-LT30B-17

US-LT30BL-17

Shut Off

3.5 - 13.0 (.39 - 1.47)

1/4” Hex

1100

7.2”

0.9

US-LT30B-11

US-LT30BL-11

Shut Off

3.5 - 18.5 (.39 - 2.10)

1/4” Hex

1700

7.2”

0.9

US-LT40B-08

US-LT40BL-08

Shut Off

8.7 - 34.7 (.98 - 3.92)

1/4” Hex

800

8.1”

1.4

US-LT50B-17

-

Shut Off

13.0 - 23.0 (1.47 - 2.60)

1/4” Hex

1700

9.4”

2.2

US-LT50B-05

-

Shut Off

13.0 - 91.1 (1.47 - 10.3)

1/4” Hex

480

9.4”

2.2

-

US-LT31PB-05

Shut Off

8.7 - 44.0 (.98 - 5.0)

1/4” Hex

500

7.9”

1.9

-

US-LT41PB-08

Shut Off

8.7 - 34.7 (.98 - 3.92)

1/4” Hex

800

7.2”

1.8

-

US-LT51PB-05

Shut Off

13 - 91.1 (1.47 - 10.3)

1/4” Hex

480

8.5”

2.6

-

US-LT60P-03P

Shut Off

60.0 - 147.6 (6.8 - 16.7)

3/8” Sq

320

9.4”

3.7

-

US-LT30B-17C

Shut Off

3.5 - 13.0 (.39 - 1.47)

1/4” Hex

1700

10.7”

1.5

-

US-LT40B-05C

Shut Off

20.0 - 49.5 (2.26 - 5.60)

1/4” Hex

500

13”

2.1

Pistol Grip Models

Angle Models

US-LT40-03C Shut Off 43.4 - 86.8 (4.90 - 9.80) 1/4” Sq 315 14.2” *Each model is equipped with its standard and alternate clutch spring *Air Hose Size: 1/4” I.D. for US-LT20B - US-LT40B Series Air Inlet: 1/8” for US-LT20B Series 3/8” I.D. for US-LT50B Series 1/4” for US-LT30B - US-LT50B Series

2.4

Polyurethane Spiral Hose • Lightweight • Non-Kinking • Abrasive Resistant • Thread Sealant on all male fittings Model Number

10

Dimensions ODxIDxLength

Max Pressure

NPT Fitting

TB-14-10-RS

3/8” x 1/4” x 8’

160 PSI

1/4”

TB-14-15-RS

3/8” x 1/4” x 12’

160 PSI

1/4”

TB-14-25-RS

3/8” x 1/4” x 20’

160 PSI

1/4”

TB-38-15-RS

9/16” x 3/8” x 12’

160 PSI

TB-38-25-RS

9/16” x 3/8” x 20’

160 PSI

Complete Filter Regulator & Lubricator (FRL) • Removes debris • Removes moisture • Polycarbonate Bowl • Includes mounting bracket • Includes pressure guage • Applies constant lubrication • Extends the life of your air tools Model Number

Air Flow

Max Pressure

NPT Fitting

3/8”

C28121-800

44 CFM

250 PSI

1/4”

3/8”

C28231-800

100 CFM

175 PSI

3/8”

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Assembly Tools Torque Controlled Pulse Tools Pulse Tools

Auto Shut Off Pulse Tools • Low noise and vibration • Pulse unit eliminates all torque reaction • Faster pulsing under load for the fastest cycle times • New design reduces friction in pulse motor for longer tool life • Automatic shutoff function available for reduced operator influence • More power in a smaller package, in addition to an air motor redesign • Feather touch trigger with interchangeable direction lever (for right or left handed operators) • Incorporated driving blade rollers reduce friction inside the pulse unit, maximizing the power in a smaller package Model Number

Torque Range Ft Lbs (Nm)

Free Speed

Clutch Type

Drive Size

Overall Length

Weight Lbs

Pistol Grip Models ULT-30D

1.9 - 4.1 (2.5 - 5.5)

3800

Shut Off

1/4” Hex

6.4”

1.9

ULT-40(D)

3.3 - 5.9 (4.5 - 8.0)

3600

Shut Off

1/4” Hex or 3/8 Sq

6.4”

2.0

ULT-50(D)

5.2 - 11.5 (7.0 - 15.5)

4400

Shut Off

1/4” Hex or 3/8 Sq

6.4”

2.0

ULT-60(D)

11.0 - 24.0 (15.0 - 32.0)

6700

Shut Off

1/4” Hex or 3/8 Sq

6.8”

2.1

ULT-70

22.0 - 33.0 (30.0 - 45.0)

6000

Shut Off

3/8” Sq

7.0”

2.3

ULT-90

37.0 - 63.0 (50.0 - 85.0)

5700

Shut Off

1/2” Sq

7.5”

3.2

ULT-100

52.0 - 96.0 ( 70.0 - 130.0)

5200

Shut Off

1/2” Sq

7.8”

3.7

Air Tool Accessories

Straight Models ULT-30SD

1.8 - 4.0 (2.5 - 5.5)

3700

Shut Off

1/4” Hex

8.7”

1.6

ULT-40S(D)

3.3 - 5.9 (4.5 - 8.0)

3600

Shut Off

1/4” Hex or 3/8 Sq

8.7”

1.7

ULT-50S(D)

5.0 - 11.4 (7.0 - 15.5)

5000

Shut Off

1/4” Hex or 3/8 Sq

8.7”

1.7

ULT-60S(D)

11.0 - 24.0 (15.0 - 32.0)

5700

Shut Off

1/4” Hex or 3/8 Sq

9.1”

1.8

ULT-70S

22.0 - 33.0 (30.0 - 45.0)

6000

Shut Off

3/8” Sq

9.4”

2.1

• FRL’s

• Air Hoses

• Air Tool Oil

* Model numbers ending in “D” come standard with 1/4” Hex quick-change chuck. Please specify when ordering.

• Fittings

SEE PAGE 34

Non Shut Off Pulse Tools

• New Mechanism design improves sealing characteristics • Improved motor efficiency means more power with less air • Specially coated blades last 2 times longer than conventional blades • Lighter, smaller, quieter, lower trigger force, vibration and reaction force • Lube free self-lubricating blades and cylinder reduce oil mist in the environment • Recommended for the majority of applications where speed and ergonomics are important Model Number

Torque Range Ft Lbs (Nm)

QC100 & QC200 Qualifier

Free Speed

Clutch Type

Drive Size

Overall Length

Weight Lbs

Pistol Grip Models (Non Shut Off) Q70PQ1

15.0 - 20.0 (20.0 - 28.0)

7000

Non-Shut Off

1/4” Hex

5.2”

1.76

Q70P3

18.0 - 25.0 (24.0 - 35.0)

7000

Non-Shut Off

3/8 Sq

5.2”

1.76

Q80PQ1

18.0 - 25.0 (24.0 - 35.0)

7000

Non-Shut Off

1/4” Hex

5.4”

1.87

Q80P3

25.0 - 36.0 (33.5 - 50.0)

7000

Non-Shut Off

3/8 Sq

5.4”

1.87

Q90P3

35.0 - 48.0 (47.0 - 65.0)

6500

Non-Shut Off

3/8 Sq

5.8”

2.14

Q110P4

48.0 - 74.0 (65.0 - 100.0)

5500

Non-Shut Off

1/2” Sq

6.5”

3.04

www.FlexibleAssembly.com

• OK / NOK Signal • Batch/Gang Timing • Batch/Gang Counting • Networking Capabilities • Error Proofing Detects

•

- Rehits - Cross Threads - Early Throttle Release Shutoff Capability for Non-Shutoff Tools

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11

Assembly Tools Torque Controlled Air Nutrunners Air Nutrunners

Air Nurunners

• Non-lube motor • Ergonomic grip for operator comfort • 2-year warranty on anglehead and clutch • Ideally positioned reversering for ease of use • Adjustable shutoff clutch or stall versions available • Clutch tested to over 1 million cycles without failure • Extensive torque range coverage from 4.4 to 166 Ft Lbs • Longer service life through precision machining and heat treatment • Add a QC100 or QC200 Air Tool Qualifier for cycle & batch counting • Quick, precise clutch shutoff limits scatter and torque reaction to the operator • Angle head models feature a unique 360-degree indexing for easy adaptability • Single or multi-spindle fixtured systems available to increase productivity and improve joint quality Model Number (Lever Start)

Clutch Type

Torque Range Ft Lbs (Nm)

Free Speed

Drive Size

Length Inches

Weight Lbs

cfm

NPT

QTA Series Torque Reation Arm

Inline Models QA4ASLS012NP41S06

Shut Off

4.4 – 8.8 (6 – 12)

1050

3/8”

18.3

3.22

27

1/4”

QA4ASLS020NP41S06

Shut Off

7.4 – 14.8 (10 – 20)

600

3/8”

18.3

3.22

27

1/4”

QA4ASLS046NP41S06

Shut Off

14.8 – 33.9 (20 – 46)

250

3/8”

18.8

3.73

27

1/4”

QA6ASLS055NP41S08

Shut Off

18.4 – 40.6 (25 – 55)

325

1/2”

18.8

5.09

36

3/8”

QA8ASLS090NP41S08

Shut Off

33.2 – 66.4 (45 – 90)

255

1/2”

21.3

6.33

41

3/8”

QA8ASLS150NF41S08

Shut Off

55.3 – 110.6 (75 – 150)

165

1/2”

21.3

7.50

41

3/8”

QA8ASLS180NF41S08

Shut Off

66.4 – 132.8 (90 – 180)

140

1/2”

21.3

7.50

41

3/8”

QA4AALS011NP25S06

Shut Off

3.7 – 8.5 (5 – 11)

1025

3/8”

13.5

3.17

27

1/4”

QA4AALS020NP28S06

Shut Off

7.4 – 14.8 (10 – 20)

625

3/8”

14.3

3.35

27

1/4”

QA6AALS040NP35S08

Shut Off

14.8 – 29.5 (20 – 40)

430

1/2”

16.9

5.07

36

3/8”

QA8AALS090NP43S08

Shut Off

33.2 – 66.4 (45 – 90)

255

1/2”

17.5

5.40

41

3/8”

QA8AALS150NP48S08

Shut Off

55.3 – 110.6 (75 – 150)

145

1/2”

19.2

6.88

41

3/8”

QA8AALS225NF56S12

Shut Off

92.2 – 166.0 (125 – 225)

90

3/4”

20.0

8.86

41

3/8”

Angle Head Models

SEE PAGE 30

* Torque ranges listed are based off of a rating @ 90 psi. Lower torque ranges can be acheived at a minimum 77 psi.

Open End Tubenuts & Ratchet Wrenches

• Allows access to fastening in tight spaces URW-8N • Custom heads are available upon request • Specify hex size of gear socket when ordering • Reverse rotation obtained by simply turning tool over • Designed for silent operation and longer tool life with the all-gear drive mechanism • Wide variety of socket sizes, head thickness, and tool lengths allow access to many difficult applications Model Number (Lever Start)

Clutch Type

Maximum Torque Ft Lbs (Nm)

Free Speed

Drive Size Inches (mm)

Length Inches

Weight Lbs

cfm

NPT

UOW-11-14

Air Tool Accessories

Open End Tubenuts UOW-11-10

Stall

9.4 (12.7)

400

1/4 - 7/16 (7 - 12)

11.7

3.1

12.5

1/4”

UOW-11-14

Stall

11.6 (15.7)

260

3/8 - 5/8 (10 - 17)

12.2

4.0

12.5

1/4”

UOW-11-30

Stall

23.1 (31.4)

135

5/8 - 1-3/16 (17-32)

13.6

5.5

12.5

1/4”

URW-8N

Stall

11.6 (15.7)

220

1/4 - 9/16 (6 - 15)

11.8

4.0

19.5

1/4”

URW-9N

Stall

23.1 (31.4)

200

1/4 - 9/16 (6 - 15)

15.0

5.0

23.7

1/4”

URW-12N

Stall

43.4 (58.8)

150

5/16 - 7/8 (12 - 22)

15.6

5.9

25.0

1/4”

• FRL’s

• Air Hoses

Ratchet Wrenches

• Air Tool Oil

* Torque ranges listed are based off of a rating @ 85 psi.

12

www.FlexibleAssembly.com

(800) 696-7614

• Fittings

SEE PAGE 34

Assembly Tools Torque Controlled DC Electric Tools DC Controlled Tools

DC Controlled Tools

• Verifies proper fastening (torque & angle) • Programming from PC or keypad • Counts fasteners for batch counting GEA40-CORD • Accept / Reject indication on all rundowns • Visual and audible signals for fastening status • Simple setup & minimal training requirements • Communicates with your PLC and computer network • Precisely control and monitor your fastening process • Detects fastening errors (Cross-thread, double hits, and premature trigger release) • Advanced multispindle fastening strategies, remote monitoring, and data archiving IC1M IC1D • Enables ODBC-compliant database archiving, searching, and statistics processing • Allows operators to program advanced fastening strategies including yield and prevailing torque control • Enables programming of multiple IC1D and IC1M controllers connected through a local area network (LAN) or direct connection • Advanced programming & management of a network of up to 500 IC1D or IC1M controllers using QE tools, QM spindles, or multispindle systems Model Number (Push to Start)

Model Number (Lever Start)

Torque Range Ft Lbs (Nm)

Free Speed

Controller Required

Drive Size

Length Inches

Weight Lbs

Inline Models QE4TS010R11S04

QE4SL010B21S04

0.74 - 7.40 (1.0 - 10.0 Nm)

1820

IC1D or IC1M

1/4”

13.4

2.5

QE4TS020R11S04

QE4SL020B21S04

1.48 - 14.80 (2.0 - 20.0 Nm)

900

IC1D or IC1M

1/4”

13.4

2.5

-

QE6SL028B41S06

2.0 - 20.65 (2.8 - 28.0 Nm)

1360

IC1D or IC1M

3/8”

19.7

4.6

-

QE6SL050B41S06

3.70 - 37.0 (5.0 - 50 Nm)

750

IC1D or IC1M

1/2”

19.7

4.6

-

QE4PT010P11S04

0.74 - 7.40 (1.0 - 10.0 Nm)

1820

IC1D or IC1M

1/4”

9.2

2.8

-

QE4PT015P11S04

1.1 - 10.0 (1.5 - 15.0 Nm)

1220

IC1D or IC1M

1/4”

9.2

2.8

-

QE4PT020P11S06

1.48 - 14.80 (2.0 - 20.0 Nm)

900

IC1D or IC1M

3/8”

9.2

2.8

-

QE4PT025P11S06

1.84 - 18.4 (2.5 - 25.0 Nm)

710

IC1D or IC1M

3/8”

9.2

2.8

Pistol Grip Models

Angle Head Models -

QE4AT013PA2S06

0.95 - 9.6 (1.3 - 13.0 Nm)

1200

IC1D or IC1M

3/8”

14.6

2.8

-

QE4AT034PA4S06

2.5 - 25.0 (3.4 - 34.0 Nm)

470

IC1D or IC1M

3/8”

14.6

2.8

-

QE6AT055PA5S08

4.0 - 40.5 (5.5 - 55.0 Nm)

650

IC1D or IC1M

1/2”

17.3

4.1

-

QE8AT115PA6S08

8.4 - 84.8 (11.5 - 115.0)

660

IC1D or IC1M

1/2”

20.3

6.4

*Not all DC tool models are listed. If you have a specific torque range not included by the tools above please contact us for product availability. Parameter Transfer Key Easily upload program changes to the controller by use of a USB flash drive.

Socket Trays Senses when the next socket is picked up and the controller automatically switches to the next run down configuration. 4 position (shown) or 8 position socket tray models available.

Specialty Head Attachments • Off Sets • Crow Feet • Tube Nuts • Hold & Drive

ICS Software Suite

ICS software provides operators the ability to access and program advanced and basic fastening strategies. Optimizing your system is as simple as selecting one of four packages: ICS Connect, ICS Network, ICS MultiSync, ICS Enterprise. All packages are different levels of the ICS software that are available to meet the various technical requirements.

www.FlexibleAssembly.com

(800) 696-7614

13

Cordless Screwdrivers

Assembly Tools Torque Controlled Cordless Screwdrivers

Auto Battery Shutoff • Shuts off the tool when battery capacity is less than 5% • Ensures consistent fastening torque Indication Lamp and Beeper • Precision sensor indicates fastening sufficiency and battery power conditions with light and/or beeping

Cordless Torque Screwdrivers

• Certified accuracies within +/- 5% • Torque range from 4.4 In Lbs - 30.0 Ft Lbs • Auto battery shutoff ensures consistent fastening torque • Available in both pistol grip or angle models to improve ergonomics • Less energy consumption to power cordless tools then pneumatic tools • Indication lamp and beeper notifies the user of pass or no pass rundown • Torque set window allows the operator to view the desired torque setting • Built-in L.E.D lamps activate when trigger is pulled for low-light conditions • Once the preset desired torque is achieved, the tool automatically stops • More flexibility in confined workspace or non-close quarters fastening applications • More freedom to work in multiple workstations without being tethered to a fixed position • Greater maneuverability in confined workspaces or on close-quarters fastening applications Model Number

Torque Range In Lbs (Nm)

Voltage

Battery Requiered

Drive Size

Free Speed

Overall Length

Weight Lbs

Pistol Grip Models BFT020FZ

4.4 - 17.7 (0.5 - 2)

9.6V

193531-1 or 193536-7

1/4” Hex

540

9-7/8”

2.9

BFT040FZ

8.9 - 35.4 (1 - 4)

9.6V

193531-1 or 193536-7

1/4” Hex

950

9-7/8”

2.9

BFT080FZ

26.6 - 70.8 (3 - 8)

9.6V

193531-1 or 193536-7

1/4” Hex

540

9-7/8”

2.9

BFT081FZ

26.6 - 70.8 (3 - 8)

12V

193929-8 or 193931-1

1/4” Hex

700

9-7/8”

3.5

BFT122FZ

44.3 - 106.0 (5 - 12)

9.6V

193531-1 or 193536-7

1/4” Hex

320

9-7/8”

2.9

BFT123FZ

44.3 - 106.0 (5 - 12)

12V

193929-8 or 193931-1

1/4” Hex

390

9-7/8”

3.5

BFL080FZ

17.7 - 70.8 (2 - 8)

9.6V

193531-1 or 193536-7

3/8” Sq

450

17”

3.3

BFL081FZ

17.7 - 70.8 (2 - 8)

12V

193929-8 or 193931-1

3/8” Sq

700

16-1/4”

3.5

BFL121FZ

44.3 - 106.0 (5 - 12)

12V

193929-8 or 193931-1

3/8” Sq

410

17”

3.3

BFL200FZ

71.0 - 177.0 (8 - 2)

12V

193929-8 or 193931-1

3/8” Sq

220

17”

3.3

BFL300FZ

142.0 - 266.0 (16 - 30)

14.4V

193992-1 or 193355-1

3/8” Sq

400

20”

5.3

BFL400FZ

221.0 - 354.0 (25 - 40)

14.4V

193992-1 or 193355-1

3/8” Sq

260

20-1/4”

5.5

Angle Models

Batteries Model Number

Voltage

Amp Hour (Ah)

Cell Type

193531-1

9.6V

2.0

(Ni-MH)

193536-7

9.6V

3.3

(Ni-MH)

193929-8

12V

2.0

(Ni-MH)

193931-1

12V

3.3

(Ni-MH)

193992-1

14V

2.7

(Ni-MH)

193355-1

14V

3.3

(Ni-MH)

Battery Models

Battery Charger Model Number

Voltage

Amp Hour (Ah)

9.6V to 24V Charger DC18RA

14

115V AC

1.3 - 3.3

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(800) 696-7614

Assembly Tools Wireless Communication Screwdrivers Wireless Screwdrivers

Wireless Communication Screwdrivers

Torque Range In Lbs (Nm)

Battery Requiered

Voltage

)))

)

Model Number

BFL201RZ

) ))

• Tool Recognition through Wireless Receiver - Time/Date Stamp - Rundown Rotations - Tool ID Recognition - Batch Achievement - Fastening Angle Values - Fastening Torque Values - OK-NOK Parameter Achievement • Programming Interactivity through PC Software - Calibration Ability - Tool Brake Options - Soft Start Adjustment - Tool Lock Down Mode - Angle Value Tolerance Range - Torque Value Tolerance Range - Batch Management (PLC-Based) - Rundown Rotation Min/Max Settings • Certified accuracies within +/- 5% • Wireless communication via Bluetooth • Extreme Accuracy and Long-life Reliability • Provides Theft Deterence via Disabling Function • Each tool includes a built-in Bluetooth transmitter • Confirmation of Individual Parameter Achievement • Auto battery shutoff ensures consistent fastening torque • Wireless Communication of Torque, Angle and Rotation Values • Brushless Motor Design Reduces Engergy Consuption by up to 50% • Valuable Tool in Troubleshooting Manufacturing Fastening Processes • Traceability through Communication of Individual Fastening Characteristics

) ( (((

BFT041RZ

)))

)

RCV-02

Drive Size

Free Speed

Overall Length

Weight Lbs

Tool Recognition

Pistol Grip Models BFT041RZ

8.9 - 35.4 (1 - 4)

14.4V

BL1430 (Lithium-Ion)

1/4” Hex

800

9-7/8”

2.9

OK-NOK (Only)

BFT082RZ

35.4 - 70.8 (4 - 8)

14.4V

BL1430 (Lithium-Ion)

1/4” Hex

860

9-7/8”

2.9

All Parameters

BFT124RZ

44.3 - 106.0 (5 - 12)

14.4V

BL1430 (Lithium-Ion)

1/4” Hex

600

9-7/8”

2.9

All Parameters

BFL201RZ

88.5 - 177.0 (10 - 20)

14.4V

BL1430 (Lithium-Ion)

3/8” Sq

360

17”

3.3

All Parameters

BFL301RZ

141.6 - 265.5 (16 - 30)

14.4V

BL1430 (Lithium-Ion)

3/8” Sq

260

17”

3.5

All Parameters

BFL402RZ

221.3 - 354.0 (25 - 40)

14.4V

BL1430 (Lithium-Ion)

3/8” Sq

200

17”

3.3

All Parameters

Angle Models

*All Makita Wireless System Tools Utilize a Makita-Built, Brushless Motor *BFT041RZ does not recognize torque, angle and rotation figures

Cordless Tool Impact Protectors

Battery Charger Model Number

Voltage

Amp Hour (Ah)

9.6V to 24V Charger DC18RA

115V AC

1.3 - 3.3

Battery Model Number

Voltage

Amp Hour (Ah)

Cell Type

3.0

(Li-Ion)

Battery Models BL1430

14.4V

www.FlexibleAssembly.com

Model Number

Color

Compatible Models

418425-8

Red

BFT020FZ, BFT040FZ, BFT041RZ, BFT080FZ, BFT081FZ, BFT082RZ, BFT120FZ, BFT122FZ, BFT123FZ, BFT124RZ

418424-0

Blue

BFT020FZ, BFT040FZ, BFT041RZ, BFT080FZ, BFT081FZ, BFT082RZ, BFT120FZ, BFT122FZ, BFT123FZ, BFT124RZ

418423-2

Yellow

BFT020FZ, BFT040FZ, BFT041RZ, BFT080FZ, BFT081FZ, BFT082RZ, BFT120FZ, BFT122FZ, BFT123FZ, BFT124RZ

418065-2

Red

BFL080FZ, BFL081FZ, BFL120FZ, BFL121FZ, BFL200FZ, BFL201RZ,

418064-4

Blue

BFL080FZ, BFL081FZ, BFL120FZ, BFL121FZ, BFL200FZ, BFL201RZ,

418032-7

Yellow

BFL080FZ, BFL081FZ, BFL120FZ, BFL121FZ, BFL200FZ, BFL201RZ,

(800) 696-7614

15

Assembly Tools Automated Fastener Systems Torque Products Automated Fastener Systems

Fastener Systems

Automatic Screw Feed Systems These Automatic Screw Feed Systems are customized for your fasteners and specific applications, are completely automated, and deliver the fastener directly to the workpiece eliminating the manual handling of screws. The drive end can be outfitted with either pneumatic, electric, pistol grip, or inline (straight) tools. • Up to two screws per second • Extra capacity hopper available • Soundproof enclosure provided • Includes automatic bowl shutoff • Optional torque & angle feedback for process verification • Screw presence sensor available as an added option

**Please note we offer custom designed systems so please call us for additional assistance. Automatic Screw Presenter Models include a modular design! A simple rail change and readjustment is all that’s necessary to change a unit for use with a variety of screw sizes. Change from one fastener to another in less than five minutes. • Presents fastener to operator for easy magnetic or vacuum pickup • For #0 - #10 screws • Feed speed of up to 2 screws per second • Quick feed rate from oscillating hopper design • Large hopper holds about 1000 - 1500 fasteners Model Number

Screw Size

Maximum Screw Length

Rate

Weight Lbs (Kg)

NJ-12-R17

#0-1 (1.7mm)

.39 (10mm)

120 Screws/Min

7.0 (3.18)

NJ-23-R20

#1 (2.0mm)

.75 (18mm)

120 Screws/Min

7.0 (3.18)

NJ-23-R26

#3 (2.6mm)

.75 (18mm)

120 Screws/Min

7.0 (3.18)

NJ-23-R30

#4 (3.0mm)

.75 (18mm)

120 Screws/Min

7.0 (3.18)

NJ-45-R35

#6 (3.5mm)

.75 (18mm)

120 Screws/Min

7.0 (3.18)

NJ-45-R40

#6-8 (4.0mm)

.75 (18mm)

120 Screws/Min

7.0 (3.18)

NJ-45-R50

#10 (5.0mm)

.75 (18mm)

120 Screws/Min

7.0 (3.18)

Specifications • Hopper Capacity: 1,200 pcs. (#4) • Dimensions (in): 5.1 X 8.5 X 5.3 • Power: DC 12V, 500mA (AC adapter included)

*Rails can be swapped out of the screw presenter to fit a variety of screw sizes

FAS-SC90 Screw Counter The FAS-SC90 digital screw counting system is compatible with Ingersoll Rand electric screwdrivers. With a simple retrofit kit you can make any screwdriver part of a fully automated screw counting system. Detection of the signals from the electric screwdriver enables highly reliable fastening management. Function of the counter is integrated into one compact unit. • No special tool required (Use your existing tools) • Low cost solution • 1 year warranty • Patent pending • No maintenance required • Model FAS-SC90 meets class 100 clean room specifications • Retrofit kit available for all new and existing screwdrivers. • Advanced screw counting model available with batch counting (FAS-SC90) • Operates on standard 115 volt AC current, no special power sources required • Precise counting feature only counts when the tool has reached the required torque spec • Ingersoll Rand compatible models: ES50T, ES60P, ES60T, ES70P, ES70T, ES80P, ES9OP, ES9OT, ES100P, and ES100T Model Number FAS-SC90A

16

Digital Counter

Batch Counting

LED Visual Indicator

Yes

Yes

Yes

www.FlexibleAssembly.com

(800) 696-7614

Desktop Torque Testers Torque Analyzers Calibration Systems Torque Screwdrivers Adjustable Torque Wrenches Interchangeable Heads Dial Indicating Torque Wrenches Electronic Torque Wrenches Torque Multipliers

www.FlexibleAssembly.com

(800) 696-7614

18-19 20 21 22-23 24 25 26 27 28

5

Torque Instruments Desktop Torque Testers

Optional transducer mounting configuration (Horizontal or Vertical)

Desktop Torque Tester

Desktop Torque Testers

• RS-232 output • Visual limit alarms • Single-step access to all functions • Key-lock for tamper-proof operation • Rundown fixtures available through 1,000 Lb.ft • 3 modes of operation: Track, Peak, and 1st Peak • Bidirectional accuracy of ±0.5% of indicated reading • “Memory scroll” allows for data storage up to 999 readings • NiMH rechargeable batteries provide 8-10 hours of continuous use • Optional transducer mounting configuration (Vertical or Horizontal) • Can be calibrated to virtually any manufacturer’s strain gauge transducers • Eight (8) available engineering units: In Ozs, In Lbs, Ft Lbs, Nm, cNm, KgfCm, gfCm, Kgfm • Dedicated transducer integrated with system, available in vertical or horizontal mount positions • Selectable power tool filtering speeds: 125Hz, 250Hz, 500Hz, 1000Hz, 1500Hz and 2000Hz • For testing click, dial, and digital wrenches, plus most power tools including impulse and DC electric Model Number

Torque Range

Range Nm

Input Drive

Unit includes Battery Charger Rundown Adaptor (Joint Simulator) N.I.S.T Certificate of Calibration Operating Manual

Weight Lbs (Kg)

FAS-3001

10.0 - 100 In Oz

0.07 - 0.7062

1/4” Square Drive

5 Lbs (1.13)

FAS-3005

5.0 - 50 In Lbs

0.56 - 5.65

1/4” Square Drive

5 Lbs (1.13)

FAS-3010

10.0 - 100 In Lbs

1.13 - 11.3

1/4” Square Drive

5 Lbs (1.13)

FAS-3025

25.0 - 250 In Lbs

2.83 - 28.3

3/8” Square Drive

5 Lbs (1.36)

FAS-3050

50.0 - 500 In Lbs

5.65 - 56.5

3/8” Square Drive

5 Lbs (1.36)

Rundown adapter available on units less than 1000 Ft Lb

**Please note that there are custom transducer configurations available. Contact us with any special requirements you have.

Desktop Torque Tester Optional transducer • RS-232 output mounting configuration • Visual limit alarms (Horizontal or Vertical) • Single-step access to all functions • Key-lock for tamper-proof operation • Rundown fixtures available through 1,000 Ft Lbs • 3 modes of operation: Track, Peak, and 1st Peak • Bidirectional accuracy of ±0.25% of indicated reading • “Memory scroll” allows for data storage up to 999 readings • NiMH rechargeable batteries provide 8-10 hours of continuous use External Transducer Port • Optional transducer mounting configuration (Vertical or Horizontal) • Can be calibrated to virtually any manufacturer’s strain gauge transducers • Eight (8) available engineering units: In Ozs, In Lbs, Ft Lbs, Nm, cNm, KgfCm, gfCm, Kgfm • Dedicated transducer integrated with system, available in vertical or horizontal mount positions • Selectable power tool filtering speeds: 125Hz, 250Hz, 500Hz, 1000Hz, 1500Hz and 2000Hz • For testing click, dial, and digital wrenches, plus most power tools including impulse and DC electric • External transducer connection available to expand torque capacity with rotary or stationary transducers

Model Number

Torque Range

Range Nm

Input Drive

Weight Lbs (Kg)

FAS-50100

100 - 1000 In Lb

135.5 - 1355.8

3/8” Square Drive

5 Lbs (1.13)

FAS-5100

10 - 100 Ft Lb

13.55 - 135.58

1/2” Square Drive

5 Lbs (1.13)

FAS-5250

25 - 250 Ft Lb

33.89 - 338.95

1/2” Square Drive

5 Lbs (1.13)

FAS-5450

45.0 - 450 Ft Lb

61.01 - 610.12

1/2” Square Drive

5 Lbs (1.36)

FAS-51000

100 - 1000 Ft Lb

135.58 - 1355.82

1” Square Drive

5 Lbs (1.36)

Rundown adapter available on units less than 1000 Ft Lb

**Please note that there are custom transducer configurations available. Contact us with any special requirements you have.

18

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Torque Instruments Desktop Torque Testers Desktop Torque Tester

• Single-step access to all functions • RS232 port for downloading or printing • Dimensions: 3.25”(L) X 3.125”(W) X 3.75”(H) • 3 modes of operation: Track, Peak, and 1st Peak • Bidirectional accuracy of ±1% of indicated reading. • Machined aluminum case for extended life and durability • NiMH rechargeable batteries provide 8-10 hours of continuous use • Eight (8) available engineering units: In Ozs, In Lbs, Ft Lbs, Nm, cNm, KgfCm, gfCm, Kgfm • For testing click, dial, and digital wrenches, plus most power tools including impulse and DC electric

Rundown adapter available on units less than 1000 Ft Lb

Model Number

Torque Range In Lbs / Ft Lbs

Range Nm

Input Drive

Weight Lbs (Kg)

FAS-QCI-010

1.0 - 10 In Lbs

0.13 - 1.13

1/4” Square Drive

2.5 Lbs (1.13)

FAS-QCI-050

5.0 - 50 In Lbs

0.56 - 5.65

1/4” Square Drive

2.5 Lbs (1.13)

FAS-QCI-100

10.0 - 100 In Lbs

1.13 - 11.30

1/4” Square Drive

2.5 Lbs (1.13)

FAS-QCT-150

15.0 - 150 Ft Lbs

20.3 - 203.3

1/2” Square Drive

3.0 Lbs (1.36)

FAS-QCT-1000 100.0 - 1000 Ft Lbs 135.5 - 1355.8 1” Square Drive **Please note that there are custom transducer configurations available. Contact us with any special requirements you have.

Desktop Torque Testers

Unit includes Battery Charger Rundown Adaptor (Joint Simulator) N.I.S.T Certificate of Calibration Operating Manual Rotates 90 degrees for optional transducer mounting configuration (Horizontal or Vertical)

3.0 Lbs (1.36)

Up to 4 transducers available in one unit for wide torque range coverage

Selectable 4 port transducer switch

Dual transducer version available

Desktop Torque Tester

• LED indicator shows active transducer • RS232 port for downloading and printing • Built-in switch for easy transducer selection • Large memory capacity for torque value storage • Selected transducer capacity is displayed on the torque readout • MTM-2 & MTM-4 Series are built with 2 or 4 torsion (transducer) shafts • All MTM modules are “Intellect” compatible, which means that they are plug and play compatible with all AWS series Intelect displays, including AWS-4050 • Standard accuracy of ± 0.5% of indicated, top 90% of full scale (Bidirectional) • Optional accuracy of ± 0.25% of indicated, top 90% of full scale (Bidirectional) • External transducer connection available to expand torque capacity (Available on request) • Optional extended calibration range of 5 - 100% of full scale optional (instead of 10-100%) • Can be used in conjuction with the FAS-650LTS for easy and accurace torque wrench calibration

Model Number

Torque Range In Lbs / Ft Lbs

MTMDP-2S

2.5 In Lbs - 250 Ft Lbs

MTMBP-4L

5.0 In Lbs - 750 Ft Lbs

Range Nm

Unit includes Battery Charger Rundown Adaptor (Joint Simulator) N.I.S.T Certificate of Calibration Operating Manual

Transducer 1

Transducer 2

Transducer 3

Transducer 4

0.28 - 339

2.5 - 25 In Lbs

25.0 - 250 In Lbs

N/A

N/A

0.56 - 1016.87

5.0 - 50 In Lbs

50.0 - 500 In Lbs

25.0 - 250 Ft Lbs

75.0 - 750 Ft Lbs

**Please note that there are custom transducer configurations available. Contact us with any special requirements you have.

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19

Torque Instruments Torque Analyzers

Torque Analyzer • Visual limit alarms • Single-step access to all functions • RS-232 output for downloading data • Large memory for torque value storage • 3 modes of operation: Track, Peak and 1st Peak • Bidirectional accuracy of ±0.5% of indicated reading • Ideal for testing the torque of joints and tools throughout the facility • Portable, versatile, simple, and accurate through repeatable performance • NiMH rechargeable batteries provide at least 8-10 hours of continuous use • (8) available engineering units: In Ozs, In Lbs, Ft Lbs, Nm, cNm, KgfCm, gfCm, Kgfm • Slectable power tool filtering speeds: 125Hz, 250Hz, 500Hz, 1000Hz, 1500Hz and 2000Hz • For testing click, dial, and digital wrenches, plus most power tools including impulse and DC electric

Model Number

Torque Analyzers

FAS-4050

Torque Range English (Nm)

Depth Inches

Width Inches

Height Inches

Weight

6.5

2.75

3.0

1.8

10.0 In Oz - 50,000 Ft Lbs ( .07 - 67791)

Bench Mounted Stationary Transducers

Designed to work with the FAS-4050 & FAS-5000 series torque analyzers and data collectors, these high-strength aluminum transducers mount bi-directionally to a benchtop. Optional overtorque protection rings prevent accidental transducer overload on smaller transducers. Our static transducers are offered in ranges from 10 In Ozs to 2,000 Ft Lbs, with ±0.5% (±0.25% optional) of indicated reading accuracy from 10% - 100% of the transducer range. All transducers can be calibrated bi-directionally.*

Model Number

Torque Range English (Nm)

Drive

ITI-10

1.0 - 10.0 In Lbs (.11 - 1.1 Nm)

1/4”

ITI-25

25.0 - 250 In Lbs (2.8 - 28 Nm)

1/4”

ITI-100

10.0 - 100.0 In Lbs (1.1 - 11.0 Nm)

1/4”

ITF-250

25.0 - 250 Ft Lb (34 - 338 Nm)

3/8”

ITF-600

60.0 - 600 Ft Lb (81 - 813 Nm)

3/4”

ITF-1000

100.0 - 1000 Ft Lb (135 - 1355 Nm)

1”

**Please note that there are custom transducer configurations available. Contact us with any special requirements you have.

Rotary Transducers

We offer a wide range of strain gauged rotary transducers for bi-directional dynamic torque measurement. The unique design of this versatile product makes it possible to test pulse tools without being adversely affected by frequency, oscillations, or joint rate conditions. They are also the ideal solution for monitoring the output of standard torque-controlled nut runners. These transducers are available in ranges from 10 Lb.in. to 1,000 Lb.ft., with an accuracy of ±1% of indicated reading from 20% - 100% of the transducer range. These transducers are designed for 3,000 RPM continuous operation.

Model Number

Torque Range English (Nm)

Input Drive

Output Drive

IRTI-50-HEX

10.0 - 50.0 In Lbs (.11 - 5.6 Nm)

1/4” Hex

1/4” Hex

IRTI-100

20.0 - 100.0 In Lbs (2.2 - 11.3 Nm)

1/4” Sq

1/4” Sq

IRTI-500

100 - 500 In Lbs (11.3 - 56.5 Nm)

3/8”

3/8”

IRTF-100

20.0 - 100 Ft Lb (27.1 - 135.5 Nm)

3/4”

3/4”

IRTF-1000

200.0 - 1000 Ft Lb (271.1 - 1355 Nm)

1”

1”

**Please note that there are custom transducer configurations available. Contact us with any special requirements you have.

20

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Torque Products Torque Instruments Desktop TorqueSystems Testers Calibration

Torque Wrench Loader

• Incredibly durable steel construction • Load bench used to calibrate up to 650 Ft Lbs • For use with Dial, Click type, & Digital torque wrenches • Easy to operate - simply slide the carriage into position and turn the wheel

Calibration Systems

MTM4 Torque Tester Not Included

The FAS-650LTS provides an economical solution for calibrating your torque wrenches. By bringing your calibration in-house, you take control of the procedure and eliminate the downtime experienced by outsourcing your periodic calibrations. This combined with one of our desktop units creates a complete calibration system that verifies the accuracy any click, dial, and beam type torque wrenches up to 650 Ft Lbs. These systems ensure a safe and easy way to calibrate large torque wrenches in both clockwise and counterclockwise directions without introducing variations in the calibration process due to operator intervention.

Model Number FAS-650LTS

Maximum Capacity 650 Ft Lbs

Maximum Capacity 881 Nm

Complete Calibration Systems

• For calibration up to 2000 Ft Lbs • Laboratory grade instrumentation • For use with all torque wrenches & power tools (non impact) • Most sophisticated system available in the industry includes -Digital monitor -Mechanical torque wrench loader -Roller cabinet -Full range transducers -Calibration arms & wheels -Weights & trays -Joint simulator -Software The MULTITEST & SURETEST Torque, Force and Tension Calibration System are the most sophisticated systems available in the industry. These systems will test and calibrate most types of torque wrenches, torque screwdrivers, torque multipliers, cable tensiometers, tension and compression gauges and non-impact power tools such as nutrunners and electric screwdrivers. The systems can be ordered several ways. Each system begins with the same three basic components: the Multitest or Suretest Digital Monitor, the Roller Cabinet and the 2000 ft.lb. Mechanical Loader. We offer three different systems, the “Premier”, the “Supreme” and the “Basic”. For a breakdown of individual components please contact us.

Model Number

Maximum Capacity

Maximum Capacity

System Type

2000-1

2000 Ft Lbs

2712 Nm

MultiTest Premier

2000-2

2000 Ft Lbs

2712 Nm

MultiTest Supreme

2000-3

2000 Ft Lbs

2712 Nm

MultiTest Basic

5000-1

2000 Ft Lbs

2712 Nm

SureTest Premier

5000-2

2000 Ft Lbs

2712 Nm

SureTest Supreme

5000-3

2000 Ft Lbs

2712 Nm

SureTest Basic

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Additional Features: • Automatic sensor recognition with “Smart” Transducers • Range: 5.0 In Ozs. to 2000 Ft Lbs of torque (bi-directional) • Accuracy (10% to 100% of range): +/- 0.25% of indicated value • Built-in, low profile serial printer • Date and time stamp for stored values • Statistical analysis performed on stored data • Programmable manual or automatic options for clear, store and print functions • Recall and review of stored torque values • Track, Peak, First Peak, Power Tool Modes • RS232C port, analog output • Eight Torque measurement units: in. oz., in. lb., ft. lb., Nm, dNm, cNm, mkg and cmkg • Six Force units: Ounce, Pound, Newton, deciNewton, Kilopound (Kilogram) and Gram • Automatic lock-up for transducer protection • All transducers supplied with certification • Individually serialized with matching certificate of calibration traceable to N.I.S.T.

(800) 696-7614

21

Torque Instruments Preset Torque Screwdrivers

1/4” Female Hex Drive

Preset Torque Screwdriver

Preset Torque Screwdrivers

• 3 models available • Cam-over Torque Limiting Clutch • Rugged, lightweight aluminum body • May be ordered pre-set from factory • Automatic lock in counterclockwise direction • Optional N.I.S.T calibration certificate available • Meets Class 100 Clean Room Specifications • Accuracy: ± 6% of indicated value, CW, from 20% to 100% of full scale

Model Number

Torque Range In Lbs

Drive

3/8” Male Square Drive 1/4” Male Square Drive

Range Nm

WXL Inches

WXL Millimeters

Wt. Oz (G)

1501TPA-1

20 - 170 In Lb

1/4” Female Hex

2.0 - 20

1 x 5.25

25.4 X 133.3

25.4 X 133.3

1501TP-1

20 - 170 In Lb

1/4” Male Square

2.0 - 20

1 x 5.25

25.4 X 133.3

25.4 X 133.3

1502TP-1

20 - 170 In Lb

3/8” Male Square

2.0 - 20

1 x 5.25

25.4 X 133.3

25.4 X 133.3

Industry standard 1/4” Hex receiver allows use of all standard drive bits (Phillips,Torx, etc.)

Comfortable shape and non-slip grip prevents friction injuries

Cam-over torque limiting clutch for repeatability and accuracy

Permanently lubricated internal mechanism, never needs oil

Preset Torque Screwdriver

• 4 models available • Trilobular comfort grip • Cam-over Torque Limiting Clutch • Rugged, lightweight aluminum body • May be ordered pre-set from factory • Automatic lock in counterclockwise direction • Optional N.I.S.T calibration certificate available • Meets Class 100 Clean Room Specifications • Universal 1/4” Hex Bit Holder with Strong Rare Earth Magnet • Accuracy: ± 6% of indicated value, CW, from 20% to 100% of full scale

Model Number

Torque Range In Lbs / In Ozs

Range cNm

WXL Inches

Certified to the following industry specifications: ASME B107.14 M-1994 and ISO 6789

WXL Millimeters

Precise adjustment screw makes setting torque easy

Wt. Oz (G)

21SP

6.0 - 32.0 In Ozs

0.5 - 2.5 cNm

1.1 x 4.5

28 x 115

5.3 (165)

61SP

10.0 - 100 In Ozs

5.0 - 80.0 cNm

1.1 x 4.5

28 x 115

7.0 (218)

151SP

1.5 - 15.0 In Lbs

20.0 - 200.0 cNm

1.1 x 5.6

28 x 115

7.0 (218)

401SP

4.0 - 40.0 In Lbs

45.0 - 450.0 cNm

1.1 x 5.6

28 x 115

9.6 (299)

Accessories • PS5104 Color Coded End Caps

-For use with pre-set screwdrivers -Differentiate torque values -Red, yellow, blue, green available *Not Compatible with the 1501TP or micro adjustable models

22

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Torque Instruments Micro Adjustable Torque Screwdrivers

Cam-over torque limiting clutch for repeatability and accuracy

Industry standard 1/4” Hex receiver allows use of all standard drive bits (Phillips,Torx, etc.)

Comfortable shape and non-slip grip prevents friction injuries

Torque Screwdrivers

Certified to the following industry specifications: ASME B107.14 M-1994 and ISO 6789

Permanently lubricated internal mechanism, never needs oil

Easy-to-read window scale and adjustment knob for precise settings

NIST certificate of calibration included

Micro Adjustable Torque Screwdriver • 6 models available • Trilobular comfort grip • Easy-to-read window scale • Rugged, lightweight aluminum body • N.I.S.T certificate of calibration included • Positive locking pull down adjustment knob • Automatic lock in counterclockwise direction • Meets Class 100 Clean Room Specifications • Universal 1/4” Hex Bit Holder with Strong Rare Earth Magnet • Accuracy: ± 6% of indicated value, CW, from 20% to 100% of full scale

Model Number

Torque Range English / Metric

Increments English / Metric

WXL Inches

WXL Millimeters

Wt. Oz (G)

61SM

20.0 - 100.0 In Ozs

1.0 In Ozs

1.1 x 5.5

28 x 140

6.8 (212)

151SM

3.5 - 15.0 In Lbs

0.2 In Lbs

1.1 x 6.25

28 x 159

8.0 (249)

401SM

5.0 - 40.0 In Lbs

0.5 In Lbs

1.2 x 6.75

30 x 172

10.8 (330)

61NSM

10.0 - 80.0 cNm

1.0 cNm

1.1 x 5.5

28 x 140

6.8 (212)

151NSM

40.0 - 200.0 cNm

2.0 cNm

1.1 x 6.25

28 x 159

8.0 (249)

401NSM

50.0 - 450.0 cNm

5.0 cNm

1.2 x 6.75

30 x 172

10.8 (330)

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23

Torque Instruments Adjustable Torque Wrenches B

D

Micro Adjustable Torque Wrenches

A

• Dual scale, Calibrated dual directions • Fast, accurate, and easy to set C • Easy-to-read Laser marked scales • Accuracy: ± 4% clockwise ± 6% CCW of indicated value, CW, from 20% to 100% of full scale • Most feature Quick Release buttons which provide good socket retention as well as easy socket removal • Individually serialized with matching certificate of calibration traceable to N.I.S.T. Model Number

Torque Range English (Nm)

Increments English (Nm)

Drive Size

A Inches

B Inches

C Inches

D Inches

Wt. Lbs

Adjustable Torque Wrenches

Inch Pound Models 501MRMH

10 - 50 In Lb (1.4 - 5.4 Nm)

1 (.06)

1/4”

10.15

1.06

0.93

1.06

0.85

1502MRMH

20 - 150 In Lb (2.8 - 15.3 Nm)

1 (.12)

3/8”

10.15

1.06

0.93

1.06

0.90

2502MRMH

30 - 250 In Lb (4.0 - 27.7 Nm)

1 (.12)

3/8”

11.25

1.06

0.93

1.06

0.95

7502MRMH

100 - 750 In Lb (14.1 - 81.9 Nm)

5 (.6)

3/8”

16.00

1.43

1.20

1.40

2.50

10002MRMH

150 - 1000 In Lb (19.8 - 110.2 Nm)

5 (.6)

3/8”

16.00

1.43

1.20

1.40

2.50

25003MRMH

300 - 2500 In Lb (39.6 -276.9 Nm)

10 (1.2)

1/2”

18.00

1.70

1.40

1.40

3.20

.5 (.7)

3/8”

16.00

1.43

1.20

1.40

2.50

Foot Pound Models 752MFRMH

5 - 75 Ft Lb (10.2 - 98.3)

1002MFRMH

10 - 100 Ft Lb (16.9 - 132.2)

.5 (.7)

3/8”

16.00

1.43

1.20

1.40

2.55

1503MFRMH

20 - 150 Ft Lb (34 - 197)

1 (1.4)

1/2”

19.00

1.70

1.40

1.40

3.15

2503MFRMH

30 - 250 Ft Lb (47 - 332)

1 (1.4)

1/2”

24.40

1.70

1.40

1.40

3.15

4004MFRMH

80 -400 Ft Lb (85 - 497)

5 (3.4)

3/4”

34.25

2.50

2.10

1.40

10.30

6004MFRMH

100 600 Ft Lb (169 -779)

5 (6.8)

3/4”

42.00

2.50

2.00

1.15

11.85

10005MFRMH*

200 - 1000 Ft Lb (305 - 1322)

5 (6.8)

1”

70.00

3.00

3.00

1.50

25.10

20005MFMH**

300 - 2000 Ft Lb (406 - 2711)

10 (13.5)

1”

108.5

3.15

4.25

1.65

48.75

* NOTE: 10005MFRMH supplied with one extension handle and is packed in a metal box. **NOTE: 20005MFMH supplied with two extension handles, fixed/non-ratcheted head and is packed in a sturdy cardboard box.

Preset Torque Wrenches • Uses universal round shank heads (see next page) • Featuring a durable, non-slip cushion grip • Audible click and feel impulse torque control mechanism • Tamper proof torque setting for production line use • Torque values can be calibrated in English or Metric setting • Accuracy: ± 3% of indicated value, in direction of torque indicator, from 20% to 100% of full scale Model Number

Torque Range English (Nm)

Shank Size

A Inches

B Inches

C Inches

D Inches

Wt. Lbs

5T-I

10 - 50 In Lb (1.1 - 5.6)

J

6.5

0.63

0.61

1.00

0.35

10T-I

50 - 250 In Lb (5.6 - 28)

J

10

0.63

0.61

1.00

0.55

50T-I

15 - 75 Ft Lb (20 - 102)

J

11

0.68

0.86

1.40

1.40

100T-I

30 - 150 Ft Lb (41 - 203)

Y

19.5

0.94

0.86

1.40

2.30

200T-I

40 - 200 Ft Lb (54 - 271)

Y

23.5

0.95

0.86

1.40

2.60

300T-I

100 - 300 Ft Lb (135 - 406)

X

27.7

1.12

1.00

1.40

3.90

600T-I

120 - 600 Ft Lb (162 - 814)

Z

55

1.50

1.25

1.25

10.45

Shank Size Diameters J = 0.425 Y = 0.560 X = 0.735 Z = 0.990

** NOTE: No grip supplied. ** NOTE: “X” and “Z” shank ends available on special order only. Contact our Sales Department.

24

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Torque Instruments Torque Products Interchangeable Interchangeable Heads Heads Ratchet Head Drive

Model Number

Plain Head Drive

Max Working Capacity

Shank Size

A Inches (mm)

B Inches(mm)

Repair Kit Part #

QJD-8

1/4”

350 In Lbs

J

0.86 (21.84)

0.86 (21.84)

RKRT936

QJD-12

3/8”

900 In Lbs

J

1.14 (28.96)

1.24 (31.50)

RKRT936

QJD-16

1/2”

900 In Lbs

J

1.64 (41.66)

1.56 (39.62)

QYD-16

1/2”

200 Ft Lbs

Y

1.64 (41.66)

QXD-24

3/4”

300 Ft Lbs

X

QZD-24A

3/4”

600 Ft Lbs

QZD-32A

1”

600 Ft Lbs

Model Number

Drive Size

Max Working Capacity

Shank Size

A Inches (mm)

B Inches(mm)

QJSD-8

1/4” Sq

200 In Lbs

J

0.48 (12.19)

1.25 (31.7)

QJSD-12

3/8” Sq

900 In Lbs

J

0.62 (15.75)

1.50 (38.1)

RKRT936

QJSD-16

1/2” Sq

900 In Lbs

J

0.62 (15.75)

1.50 (38.1)

1.56 (39.62)

RKRT936

QYSD-16

1/2” Sq

200 Ft Lbs

Y

0.68 (17.27)

1.50 (38.1)

2.48 (63.00)

2.18 (55.37)

RKRQC4

QXSD-24

3/4” Sq

200 Ft Lbs

X

0.80 (20.32)

2.00 (50.8)

Z

2.48 (63.00)

2.18 (55.37)

RKRQC4

QZSD-24

3/4” Sq

600 Ft Lbs

Z

0.93 (23.62)

2.50 (63.5)

Z

3.12 (79.25)

2.64 (67.06)

RKRQC4

QZSD-32

1” Sq

600 Ft Lbs

Z

1.24 (31.50)

2.50 (63.5)

Interchangeable Heads

Drive Size

12 Point Box End Head

Model Number

Drive Size

Max Working Capacity

Shank Size

Model Number

QJX-8

1/4”

220 In Lbs

J

QJX-12

3/8”

490 In Lbs

J

QJX-14

7/16”

715 In Lbs

QJX-16

1/2”

QJX-18

Drive Size

Max Working Capacity

Shank Size

QYX-16

1/2”

1020 In Lbs

Y

QYX-18

9/16”

1340 In Lbs

Y

J

QYX-20

5/8”

2050 In Lbs

900 In Lbs

J

QYX-22

11/16”

9/16”

900 In Lbs

J

QYX-24

QJX-20

5/8”

900 In Lbs

J

QJX-22

11/16”

900 In Lbs

QJX-24

3/4”

QJX-26

Model Number

Drive Size

Max Working Capacity

Shank Size

QJX-M8

8mm

265 In Lbs

J

QJX-M9

9mm

355 In Lbs

J

Y

QJX-M10

10mm

630 In Lbs

J

2400 In Lbs

Y

QJX-M11

11mm

710 In Lbs

J

3/4”

2400 In Lbs

Y

QJX-M12

12mm

805 In Lbs

J

QYX-26

13/16”

2400 In Lbs

Y

QJX-M13

13mm

900 In Lbs

J

J

QYX-28

7/8”

2400 In Lbs

Y

QJX-M14

14mm

900 In Lbs

J

900 In Lbs

J

QYX-30

15/16”

2400 In Lbs

Y

QJX-M15

15mm

900 In Lbs

J

13/16”

900 In Lbs

J

QYX-32

1”

2400 In Lbs

Y

QJX-M17

17mm

900 In Lbs

J

QJX-28

7/8”

900 In Lbs

J

QYX-36

1-1/8”

2400 In Lbs

Y

QJX-M19

19mm

900 In Lbs

J

QJX-30

15/16”

900 In Lbs

J

QYX-38

1-3/16”

2400 In Lbs

Y

*Additional sizes are available through our website or please contact us directly for additional information.

Open End Head Model Number

Model Number

Drive Size

Max Working Capacity

Shank Size

QY048

1-1/2”

2400 In Lbs

Y

QY050

1-9/16”

2400 In Lbs

Y

J

QY052

1-5/8”

2400 In Lbs

Y

900 In Lbs

J

QY054

1-11/16”

2400 In Lbs

Y

1-3/8”

900 In Lbs

J

QY056

1-3/4”

2400 In Lbs

Y

Drive Size

Max Working Capacity

Shank Size

QJ036

1-1/8”

900 In Lbs

J

QJ038

1-3/16”

900 In Lbs

J

QJ040

1-1/4”

900 In Lbs

QJ042

1-5/16”

QJ044

Model Number

Drive Size

Max Working Capacity

Shank Size

QJ0-8

1/4”

55 In Lbs

J

QJ046

1-7/16”

900 In Lbs

J

QJ0M8

8mm

120 In Lbs

J

QJ010

5/16:

110 In Lbs

J

QJ048

1-1/2”

900 In Lbs

J

QJ0M9

9mm

170 In Lbs

J

QJ012

3/8”

220 In Lbs

J

QY024

3/4”

1500 In Lbs

Y

QJ0M10

10mm

265 In Lbs

J

QJ014

7/16”

310 In Lbs

J

QY026

13/16”

1965 In Lbs

Y

QJ0M11

11mm

400 In Lbs

J

QJ016

1/2”

410 In Lbs

J

QY028

7/8”

2310 In Lbs

Y

QJ0M12

12mm

430 In Lbs

J

QJ018

9/16”

695 In Lbs

J

QY030

15/16”

2400 In Lbs

Y

QJ0M13

13mm

495 In Lbs

J

QJ020

5/8”

835 In Lbs

J

QY032

1”

2400 In Lbs

Y

QY0M14

14mm

665 In Lbs

Y

QJ022

11/16”

900 In Lbs

J

QY034

1-1/16

2400 In Lbs

Y

QY0M15

15mm

885 In Lbs

Y

QJ024

3/4”

900 In Lbs

J

QY036

1-1/8”

2400 In Lbs

Y

QY0M16

16mm

1060 In Lbs

Y

QJ026

13/16”

900 In Lbs

J

QY038

1-3/16”

2400 In Lbs

Y

QY0M17

17mm

1235 In Lbs

Y

QJ028

7/8”

900 In Lbs

J

QY040

1-1/4”

2400 In Lbs

Y

QY0M18

18mm

1375 In Lbs

Y

QJ030

15/16”

900 In Lbs

J

QY042

1-5/16”

2400 In Lbs

Y

QY0M19

19mm

1650 In Lbs

Y

QJ032

1”

900 In Lbs

J

QY044

1-3/8”

2400 In Lbs

Y

QY0M22

22mm

2400 In Lbs

Y

QJ034

1-1/16”

900 In Lbs

J

QY046

1-7/16”

2400 In Lbs

Y

QY0M24

24mm

2400 In Lbs

Y

*Additional sizes are available through our website or please contact us directly for additional information.

www.FlexibleAssembly.com

(800) 696-7614

25

Torque Instruments Dial Indicating Torque Wrenches Dial Indicating Torque Wrenches • Individually serialized with matching certificate of calibration traceable to N.I.S.T. • Large easy to read dial is shock resistant and protected by a tough metal guard • Accuracy: ± 4% of indicated value, CW & CCW, from 20% to 100% of full scale • Memory needle retains highest torque reading applied • Sturdy body construction ensures durability B • Easy to Read Laser Marked Dual Scale • Calibrated in both CW and CCW directions • Plastic holding case included • 18 models available

D

A

Dial Indicating Wrenches

C

Electric Signaling Models features LED light and Buzzer (LDFE**)

Model Number

Torque Range English

Torque Range NM

151LDIN

0-15 In Lb

301LDIN

20005LDFE “T” type Dial Wrench must be operated by two persons or a torque multiplier. The handle is over 10 ft. long. Increments English (Nm)

Drive Size

A Inches

B Inches

C Inches

D Inches

Wt. Lbs (Kg)

0-1.8 Nm

.25 In Lb (.05 Nm)

1/4”

11.5

1.1

1.2

2.75

1.10

0-30 In Lb

0-3.5 Nm

.5 In Lb (.1 Nm)

1/4”

11.5

1.1

1.2

2.75

1.10

751LDIN

0-75 In Lb

0-9 Nm

1 In Lb (.2 Nm)

1/4”

11.5

1.1

1.2

2.75

1.10

1502LDIN

0-150 In Lb

0-18 Nm

2 In Lb (.5 Nm)

3/8”

11.5

1.1

1.2

2.75

1.10

2502LDIN

0-250 In Lb

0-30 Nm

5 In Lb (.5 Nm)

3/8”

11.5

1.1

1.2

2.75

1.10

3002LDIN

0-300 In Lb

0-35 Nm

5 In Lb (1 Nm)

3/8”

11.5

1.1

1.2

2.75

1.10

6002LDIN

0-600 In Lb

0-70 Nm

10 In Lb (2 Nm)

3/8”

15

1.5

1.2

2.75

1.60

252LDFN

0-25 Ft Lb

0-35 Nm

.5 Ft Lb (1 Nm)

3/8”

11.5

1.1

1.2

2.75

1.10

502LDFN

0-50 Ft Lb

0-70 Nm

1 Ft Lb (2 Nm)

3/8”

15

1.5

1.2

2.75

1.60

1003LDFN

0-100 Ft Lb

0-140 Nm

2 Ft Lb (2.5 Nm)

1/2”

21.75

2.25

1.50

2.75

3.70

1753LDFN

0-175 Ft Lb

0-240 Nm

5 Ft Lb (5 Nm)

1/2”

21.75

2.25

1.50

2.75

3.70

2503LDFN

0-250 Ft Lb

0-350 Nm

5 Ft Lb (10 Nm)

1/2”

21.75

2.25

1.50

2.75

3.70

3504LDFN

0-350 Ft Lb

0-480 Nm

10 Ft Lb (10 Nm)

3/4”

28

2.25

1.50

2.75

5.75

6004LDFN*

0-600 Ft Lb

0-800 Nm

10 Ft Lb (20 Nm)

3/4”

47

2.50

1.50

2.75

5.75

10005LDFN*

0-1000 Ft Lb

0-1400 Nm

20 Ft Lb (25 Nm)

1”

74

2.50

3.50

3.00

10.10

6004LDFE**

0-600 Ft Lb

0-800 Nm

10 Ft Lb (20 Nm)

3/4”

47

2.50

1.50

2.75

10.10

10005LDFE**

0-1000 Ft Lb

0-1400 Nm

20 Ft Lb (25 Nm)

1”

74

2.50

3.50

3.00

30.00

20005LDFE***

0-2000 Ft Lb

0-2800 Nm

40 Ft Lb (50 Nm)

1”

122

3.50

6.50

3.75

47.00

*** NOTE: 6004LDFN and 10005LDFN include 1 Extension handle. *** NOTE: 6004LDFE and 10005LDFE include 1 Extension handle, indicating light and buzzer. *** NOTE: 20005LDFE is a “T” style wrench with 1” drive female head that can be used with a torque multiplier. Includes 5 piece handle assembly, indicating light and buzzer. Case not included.

26

www.FlexibleAssembly.com

(800) 696-7614

Torque Products Torque Instruments Electronic Torque Wrenches

Battery Indicator

Red, Green, Bar Yellow LED Up/Down Units Torque Preset Selection Reading Graph Light Bar

Electronic Torque Wrench

Model Number

Torque Range Ft Lbs (Nm)

CCW Indicator

Drive

Length Inches (mm)

Units

Power/On Zero

Electronic Torque Wrenches

• Sleek New Design Audible • 3 Color LED Light Bar Alert • 15-Degree Flex Ratcheting Head • Push Button Socket Release Head • Large, Easy to Read Digital Display • Long Battery Life, Uses 2 Each CR123 Lithium Batteries • Ergonomically Designed Molded Non-Slip Rubber Grip • Torques in Both Clockwise and Counterclockwise Directions • Battery Saving Auto-Shutoff After Two Minutes • COMPUTORQ3 Remembers Last Unit and Torque Setting Selected • Audible Tone Sounds when Set Torque Value is Reached • ACCURACY: ± 2% CW of Readings from 20% to 100% of Full Scale ± 3% CCW of Readings from 20% to 100% of Full Scale • N.I.S.T. Traceable Certificate of Calibration Included

Wt. Lbs (Kg)

2401CI3

2.0 - 20.0 Ft Lb (2.71 - 27.10 Nm)

1/4”

15.0 (381)

2.0 (.91)

1002CF3

5.0 - 100 Ft Lb (13.6 - 135.6 Nm)

3/8”

17.0 (432)

2.2 (1.0)

2503CF3

25.0 - 250.0 Ft Lb (33.8 - 338.0 Nm)

1/2”

27.0 (686)

3.5 (1.59)

Electronic Torque Wrench • Up to 4000 torque values can be stored in memory • Downloading capability to a printer/computer datalogger via RS232 • Selectable modes of operation are “Peak Hold” and “Track” • Target torque values are easily programmed and viewed through the keypad • Available torque ranges from 5 In Lb to 1000 Ft Lb • All calibration data is stored in the microprocessor • A 9v alkaline battery is standard for 60 hours of operation • Selectable baud rate for downloading to a printer/computer/datalogger Options are 300, 600, 1200, 2400, 4800, 9600, or 19200 • Accuracy: ± 1% of indicated value, CW & CCW, from 20% to 100% of full scale; ± 1%, plus 5 increments from 10% to 20% of full scale • N.I.S.T. Traceable Certificate of Calibration Included

Model Number

Torque Range English (Nm)

Drive

Length Inches (mm)

Wt. Lbs (Kg)

501CI-II

5.0 - 50 In Lbs (.56 - 5.6 Nm)

1/4”

13.5 (343)

1.5 (.68)

2502CI-II

25.0 - 250 In Lbs (2.8 - 28 Nm)

3/8”

14.9 (378)

2.0 (.90)

502CF-II

5.0 - 50 Ft Lbs (6.8 - 67.7 Nm)

3/8”

14.9 (378)

2.0 (.90)

2503CF-II

25.0 - 250 Ft Lb (34 - 338 Nm)

1/2”

21.5 (546)

3.2 (1.45)

6004CF-II

60.0 - 600 Ft Lb (81 - 813 Nm)

3/4”

46.5 (1181)

9.5 (4.31)

10005CF-II

100.0 - 1000 Ft Lb (135 - 1355 Nm)

1”

74.0 (1880)

19.0 (8.61)

www.FlexibleAssembly.com

(800) 696-7614

27

Torque Instruments Torque Multipliers

TM-392 TM-492

TM-290 TM-395

Torque Multipliers

Torque Multipliers • Backlash protection standard on most models • Torque reaction bar & reation plate included with higher torque models • Can be used to multiply the torque from air-driven (non-impact) wrenches • Allows operator safe and easy means of producing torque for job requirements • Precision planetary gear multiplies the operator’s input from standard torque wrenches • Designed where high torques are necessary for fastening or breaking out stubborn fasteners • Simply apply torque on the input side and receive and exponentially higher amount on output end Model Number

Max Output Torque Ft Lbs (Nm)

Input Capacity

Gear Ratio

Torque Ratio

Input Drive

Output Drive

Overall Length

Head Height

Head Diameter

TM-290

750 (1016)

227 Ft Lb

4 to 1

3.3 to 1

1/2”

3/4”

8.5”

3.25

3”

TM-391

1200 (1627)

200 Ft Lb

6.3 to 1

6:0 to 1

1/2”

3/4”

20”

4”

4”

TM-392

2200 (2982)

162 Ft Lb

15.0 to 1

13.6 to 1

1/2”

1”

20”

5.75

4”

TM-393

3200 (4338)

173 Ft Lb

20.25 to 1

18.5 to 1

1/2”

1”

20”

6.5

4”

TM-394

5000 (6779)

189 Ft Lb

29.25 to 1

26.5 to 1

1/2”

1-1/2”

15”

8.75

6”

TM-395

8000 (10846)

154 Ft Lb

60 to 1

52.0 to 1

1/2”

1-1/2”

15.25”

10.75

6”

TM-492

2200 (1016)

162 Ft Lb

15 to 1

13.6 to 1

1/2”

1”

14”

5.5”

5”

TM-493

3200 (1627)

173 Ft Lb

20.25 to 1

18.5 to 1

1/2”

1”

14”

6.4”

5”

TM-750LW

1000 (1355)

275 Ft Lb

-

3.6 to 1

1/2”

3/4”

22.5”

3.3”

3.5”

TM-1000

2000 (2711)

550 Ft Lb

-

3.6 to 1

3/4”

1”

24”

4.4”

3.5”

TM-1500

4000 (5423)

1150 Ft Lb

-

3.9 to 1

1”

1-1/2”

28.87”

6.2”

5.2”

TM-2000

8000 (10846)

1915 Ft Lb

-

4.6 to 1

1”

1-1/2”

31”

6.25”

6.5”

TM-2500

12000 (16269)

2200 Ft Lb

-

5.4 to 1

1”

2-1/2”

30”

7.25”

7.25”

REPLACEMENT SQUARE DRIVES FOR TORQUE MULTIPLIERS Product Code Description TM-391RSD - Replacement Sq Drive For TM-391 TM-392RSD - Replacement Sq Drive For TM-392 and TM-492 TM-393RSD - Replacement Sq Drive For TM-393 and TM-493 TM-394RSD - Replacement Sq Drive For TM-394 TM-395RSD - Replacement Sq Drive For TM-395

28

www.FlexibleAssembly.com

(800) 696-7614

Torque Reaction Arms Tool Support Systems Tool Balancers Workstation Components Tool Accessories www.FlexibleAssembly.com

(800) 696-7614

30 31 32 33 34

5

Workplace Systems Torque Reaction Arms

Spring balancer adjusts easily and offers effortless vertical movement

Multiple tool holder options such as right angle, swivel, and pistol grip (standard inline tool holder included with QTA models up to 100 Nm capacity)

Simple, proven design for trouble-free set-up and dependability

QTA Torque Reaction Arm

• Adjustable arm length Anodized aluminum body • Reduces operator fatigue delivers toughness in a • For use with pneumatic and electric tools lightweight design • Eliminates all torque reaction to the operator • Articulating arm provides a smooth an ergonomic operation • Provides 360 degree rotation to cover a complete workspace • Compatible with a variety of tool configurations such as angle, inline, & pistol grip • Ergonomic torque reaction arm helps reduce the effects of CTS (Carpel Tunnel Syndrome)

Torque Reaction Arms

Model Number

Maximum Torque Ft Lb (Nm)

Weight Capacity Lb (Kg)

Maximum Reach Inches (mm)

Vertical Travel Inches (mm)

Overall Height Inches (mm)

QTA010

7.4 (10)

2.64 (1.20)

15.0 (381)

13.0 (330)

27.8 (706)

QTA020

20 (14.8)

5.0 (2.27)

20.0 (508)

14.5 (368)

31.8 (808)

QTA040

40 (29.5)

6.5 (2.95)

25.0 (635)

17.5 (445)

39.7 (1008)

QTA100

100 (73.8)

8.0 (3.63)

30.0 (762)

17.5 (445)

39.7 (1008)

QTA150

150 (110.6)

10.0 (4.54)

52 (1321)

22.0 (559)

78.7 (2000)

Adjustable reach for easy use and convenience when locating fasteners

Chrome plated pole paired with a self-lubricating bearing provides unmatched durability

QTA020

Cable or air line clamps keeps work area clear and organized (clamps are included with all QTA arms)

**QTA150 is adjustable to mount to the floor or a bench and does not include a tool holder.

QTA Tool Holders

Generic clamp-on, inline tool holders are provided with the QTA010, QTA020, QTA040, and QTA100 Torque Arms. Additional clamp-on style tool holder options are available for right angle and pistol tools; a 1/4” NPT threaded tool holder is available for lowtorque inline air tools. Ingersoll Rand tool holders are available for all torque arm models, and are recommended when using any Ingersoll Rand QE or QA tool. For proper tool holder selection, refer to specific part numbers provided in tables below. Generic Tool holders are not available for arms 150 Nm and above. Flange mounting is recommended for inline tools with torque capacity above 40 Nm Please note the tool diameter range for generic holders: QTA010: 25 – 40 mm (1”– 1.57”) QTA020 / QTA040 / QTA100: 28 – 52 mm (1.1” – 2”)

30

Tool Holder

QTA010

Inline (included with arm)

ITC010-1C

Right Angle

QTA020

QTA040

QTA100

ITC040-1C

ITC040-1C

ITC100-1C

ATC010-1C

ATC040-1C

ATC040-1C

ATC100-1C

Pistol

PTC010-1C

PTC040-1C

PTC040-1C

N/A

Rotating

RTC010-1C

RTC040-1C

RTC040-1C

N/A

1/4” NPT

NTC010-1T

N/A

N/A

N/A

www.FlexibleAssembly.com

Custom tool holder options enable seamless integration with Ingersoll Rand QA and QE tools

Right angle

Ingersoll Rand angle or inline

Pistol

Ingersoll Rand push to start

Rotating

1/4” NPT

(800) 696-7614

Workplace Systems Tool Support Systems

Workstation Arm • Corrosion resistant • Includes balancer hanger • Steel Construction with E-Coat • Flexible design rotates 360 degrees • Lightweight but durable for continuous duty • All arms are equipped with a trolley hanger for smooth motion of the tool

Model Number

Height

Length

Capacity

FAS-TS30

42”

30”

15 Lbs

Bench Clamp Part # 48732-1

Tool Support Systems

Air regulator offers precision adjustment of resistance for perfect balance

Dual ball bearing joint construction for smoother movement and long life

Unique upper rail adjustment allows true vertical approach to any fastener - no cross-threading

Torque Reaction Arm

• Reduces operator fatigue • Anodized aluminum finish • For use with pneumatic and electric tools • No metal-to-metal joints to create particle count • Resistance can be set to suit individual operator preference • Allows universal tool motion from side to side and front to back • Provides consistency and accuracy for repetitive assembly tasks • 2-piece hinged forearm allows more freedom of movement in the assembly process • Telescoping reach from end of forearm allows easy adjustment in 1-inch increments • Two-piece hinged forearm allows more freedom of movement in the assembly process • Telescoping reach from end of forearm allows easy adjustment in one-inch increments up to six inches Model Number

Style

Reach

Weight Capacity

Maximum Torque

Right angle tool mount for pistol grip. Part # TA-1201 Wrist bracket “V” for electric tool mount. Part # TA-1202

Air Cylinder Series FAS-S015

Standard

4” - 33”

15 Lbs

110 In Lbs

FAS-P015

Parallel

4” - 33”

15 Lbs

110 In Lbs

Oil Cylinder Series FAS-S030

Standard

4” - 33”

3.0 Lbs

110 In Lbs

FAS-P030

Parallel

4” - 33”

3.0 Lbs

110 In Lbs

www.FlexibleAssembly.com

Wrist bracket “V” for electric tool mount. Part # TA-1204

(800) 696-7614

31

Workplace Systems Tool Balancers

Locking Type • Self lubricating bushings • Auxiliary safety suspension • Protect your tool investment • Increase operator productivity • Adjustable capacity and stroke limiting device • Locking Type, Pull to set - Pull again to release

Spring Type • Self lubricating bushings • Auxiliary safety suspension • Protect your tool investment • Increase operator productivity • Adjustable capacity and stroke limiting device

Model Number

Capacity Lbs (Kg)

Weight Lbs (Kg)

Travel Ft (mm)

Model Number

Capacity Lbs (Kg)

Weight Lbs (Kg)

Travel Ft (mm)

BLD-1

.9 - 2.2 (.4 - 1)

1.3 (0.6)

5.2 (1600)

BMDLL-4

4.4 - 8.8 (2-4)

6.6 (3.0)

8.2 (2500)

BLD-2

2.2 - 4.4 (1 -2)

1.3 (0.6)

5.2 (1600)

BMDLL-6

8.8 - 13.2 (4-6)

7.3 (3.3)

8.2 (2500)

BLD-3

4.4 - 6.6 (2 - 3)

1.3 (0.7)

5.2 (1600)

BMDLL-8

13.2 - 17.6 (6-8)

7.9 (3.6)

8.2 (2500)

BMDLL-10

17.6 - 22.0 (8-10)

8.4 (3.8)

8.2 (2500)

Hose Reel

Super Duty Spring Balancers

• Self lubricating bushings • Auxiliary safety suspension • Protect your tool investment • Increase operator productivity • Eliminate the use of extra hoses • Adjustable capacity and stroke limiting device

• Anti-friction cable guide • Cable visible for inspection • Alignable rotating upper hook • Other sizes available on request • Worm screw capacity adjustment • Cable replacement without balancer disassembly • Precision guided cable winding prevents jamming • Manual locking device for instant clamping or release • Optional floor controlled locking device available (BIL-7343) • Safety device prevents load dropping due to spring breakage

Tool Balancers

Model Number

Capacity Lbs (Kg)

NPT Fitting

Travel Ft (mm)

BHR-8

.9 - 1.8 (.4-.8)

1/4”

4.3 (1300)

BHR-15

1.5 - 3.3 (.7 - 1.5)

1/4”

4.3 (1300)

Model Number

BHR-25

2.6 - 5.5 (1.2-2.5)

1/4”

4.3 (1300)

BSD-20

33 - 44 (15-20)

42 (19)

8.2 (2500)

BSD-30

44 - 66 (20-30)

44 (19.8)

8.2 (2500)

BSD-40

66 - 88 (30-40)

46 (20.8)

8.2 (2500)

BSD-50

88 - 110 (40-50)

53 (23.9)

8.2 (2500)

BSD-60

110 - 132 (50-60)

56 (25.4)

8.2 (2500)

Pneumatic Tool Balancer

Capacity Lbs (Kg)

Weight Lbs (Kg)

Travel Ft (mm)

This air unit offers an incredible 2 to 50 pound (.9 to 22 kg) load capacity, a range our competitors achieve only with numerous models designed for individual load weight. Designed and manufactured in the United States, the 50 lb Balancer offers numerous other benefits over spring operated units, including our exclusive flotation feature. • Requires air hookup (can be tied into tooling air supply) • Simple adjustment in seconds by means of external regulator • Requires only 20 inches (508 mm) from bottom of rail to bottom of hook • Can be sequenced via air signal to perform timed or “stepped” operation • Virtually maintenance-free. Normal maintenance can be done in-place on the rail • Float action provides ease of vertical travel, eliminating tension on load, making positioning capability far superior • No need to change model when making tool change; one model (BAW005060) covers entire 50 lb (22 kg) range

32

Model Number

Capacity

Travel

Weight

BAW005060

50 Lbs (22 Kg)

5.0 Ft (1524mm)

20 Lbs (9 Kg)

www.FlexibleAssembly.com

(800) 696-7614

Workplace Systems Systems Workplace Tool Support Systems Workstation Components

TRACK Steel with beige polyester finish. Use for vertical and horizontal workstation support. Part Number AT3-3 AT3-4 AT3-6 AT3-9* Part Number AT5-3 AT5-4 AT5-6 AT5-9* AT5-12*

30Lb Capacity Track 3 ft track 4 ft track 6 ft track 9 ft track 50Lb Capacity Track 3 ft track 4 ft track 6 ft track 9 ft track 12 ft track

TRACK NUT: ATN-3/5 Zinc plated steel. Use to attach accessories to track, as end stops, or to isolate rolling accessories. Fits both 50# & 30# track.

MOUNTING PLATE: AMP-5 Black polyester finish. Use as a base to mount vertical uprights. END CAP: AEP-3/5 Black molded vinyl. Use to cap track ends for a professional finish. AEP-3 for 30 lb track AEP-5 for 50 lb track ANGLE BRACKET: AB-3/5 Black polyester finish. Use to mount horizontal track to vertical track. Fits both 50# and 30# track. JOINT HANGER BRACKET: AJH-3/5 Black polyester finish. Use to couple and hang end-to-end track. AJH - 3 for 30 lb track AJH - 5 for 50 lb track HANGER BRACKET: AHB-3/5 Black polyester finish. Use to suspend track at right angle. AHB-3 for 30 lb AHB-5 for 50 lb

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Workstation Components

END STOP: AES-3/5 Zinc oxide finish. Use to prevent balancer trolley from “overtraveling” the horizontal track.

BALANCER TROLLEY: ABT-3/5 Black polyester finish. Use as moving support for tool balancers, hose and cable. Quality ball bearing wheels for long life and smooth tracking. ABT-3 for 30 lb track (1.00 dia) ABT-5 for 50 lb track (1.25 dia) INTERMEDIATE CARRIER: AIC3-2 (30 lb track) AIC5-2 (50 lb track) Black polyester finish. Use for moving cable or hose festoon. Supports hose cable OD .60-.94 U-BOLTS: AUB-5 Zinc plated steel. Use to secure boom bracket or any flat metal plate to AVC-5 (sold as each). END CLAMP: AEC5-2 Black polyester finish. Use as end stop with hose carrier for festoon. Cable/hose OD .60-.94 SUPPORT CLAMPS: ASC-3/5 Black polyester finish. Use as additional support for track. ASC-3 for 30 lb track ASC-5 for 50 lb track ROLLING HANGER: ABT5-R Black polyester finish. Use as support for rolling track. Allows X/Y axis movement, includes ball bearing wheels. 90° CONNECTOR FOR 3/8” HOSE: WSCH 3/8” I.D. Brass. Use to provide stable transfer point from air line to tool. 90 degree connector attaches to ABT-5.

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33

Workplace Systems Tool Accessories Polyurethane Spiral Hose • Lightweight • Non-Kinking • Abrasive Resistant • Thread Sealant on all male fittings Model Number

Dimensions (ODxIDxLength

Max Pressure

NPT Fitting

TB-14-10-RS

3/8” x 1/4” x 8’

160 PSI

1/4”

TB-14-15-RS

3/8” x 1/4” x 12’

160 PSI

1/4”

TB-14-25-RS

3/8” x 1/4” x 20’

160 PSI

1/4”

TB-38-15-RS

9/16” x 3/8” x 12’

160 PSI

3/8”

TB-38-25-RS

9/16” x 3/8” x 20’

160 PSI

3/8”

Complete Filter Regulator & Lubricator (FRL) • Removes debris • Removes moisture • Polycarbonate Bowl • Includes mounting bracket • Includes pressure guage • Applies constant lubrication • Extends the life of your air tools Air Flow

Max Pressure

NPT Fitting

C28121-800

44 CFM

250 PSI

1/4”

C28231-800

100 CFM

175 PSI

3/8”

Model Number

Tool Accessories

Air Tool Oil • Class 1, #10 oils • Applies constant lubrication • Extends the life of your air tools • Superior protection for tool investment • Keeps o-rings & air motor blades properly lubricated • Recommended for use with percussive, assembly & impact wrenches Model Number

Size

10G

1.0 Gal

10P

1.0 Pt

10Z4

4.0 Oz

*MSDS sheet available upon request

Quick Connect Coupler Fittings • Zinc plated steel • Convenient and reliable method for changing between air tools • Push to connect style for easy connect & disconnection operation Model Number

Inlet

Thread Outlet

Type

4X672

1/4” MNPT

1/8” MNPT

Industrial Interchange

2X169

1/4” MNPT

1/4” MNPT

Industrial Interchange

1HNL5

1/4” MNPT

3/8” MNPT

Industrial Interchange

Quick Connect Swivel Fittings • Steel dust cover protects rotating joint • 360° circular rotation and 45° angled rotation • Thread sealant is supplied on all male fittings • Nickel-plated steel construction for long service life • Two rotation points prevent kinking of the supply line • Helps alleviate carpal tunnel syndrome and back stress resulting in fewer lost-time injuries

34

Model Number

Inlet

Outlet

Type

NFAP-N1M-UA

1/4” MNPT

1/8” MNPT

Industrial Interchange

NFAN2M-N2M

1/4” MNPT

1/4” MNPT

Industrial Interchange

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Impact Sockets Nutsetters Adapters Bit Sets Power Bits www.FlexibleAssembly.com

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36 37 37 37 38

5

Bits & Fastener Tools Impact Sockets Impact Sockets • Electro-phosphate finish • Laser-etched size labeling • Backed by a Lifetime Warranty • Forged for high-strength durability • Designed for high torque applications • Offered in 6 point, deep length – Metric & SAE Model Number

Output Size

Type

D1 in (mm)

D2 in (mm)

A T in (mm)

L in (mm)

Model Number

Output Size

Type

D1 in (mm)

D2 in (mm)

T in (mm)

L in (mm)

1/4” Drive Metric (mm)

1/4” Drive SAE (in) 0.33 (8.5)

0.51 (13)

0.19 (5)

1.96 (50)

S62M4L

4

C

0.29 (7.6)

0.51 (13)

0.19 (5)

1.96 (50)

C

0.37 (9.5)

0.51 (13)

0.19 (5)

1.96 (50)

S62M45L

4.5

C

0.32 (8.2)

0.51 (13)

0.19 (5)

1.96 (50)

C

0.40 (10.3)

0.51 (13)

0.19 (5)

1.96 (50)

S62M5L

5

C

0.34 (8.8)

0.51 (13)

0.19 (5)

1.96 (50)

C

0.44 (11.3)

0.51 (13)

0.27 (7)

1.96 (50)

S62M55L

5.5

C

0.37 (9.5)

0.51 (13)

0.19 (5)

1.96 (50)

6

C

0.39 (10)

0.51 (13)

0.27 (7)

1.96 (50)

S62H316L

3/16

C

S62H732L

7/32

S62H14L

1/4

S62H932L

9/32

S62H516L

5/16

C

0.49 (12.5)

0.51 (13)

0.27 (7)

1.96 (50)

S62M6L

S62H1132L

11/32

B

0.55 (14)

0.55 (14)

0.27 (7)

1.96 (50)

S62M7L

7

C

0.44 (11.3)

0.51 (13)

0.27 (7)

1.96 (50)

S62H38L

3/8

B

0.63 (16)

0.63 (16)

0.31 (8)

1.96 (50)

S62M8L

8

C

0.49 (12.5)

0.51 (13)

0.27 (7)

1.96 (50)

S62H716L

7/16

B

0.66 (17)

0.66 (17)

0.31 (8)

1.96 (50)

S62M9L

9

B

0.57 (14.5)

0.57 (14.5)

0.27 (7)

1.96 (50)

10

B

0.63 (16)

0.63 (16)

0.27 (7)

1.96 (50)

S62H12L

1/2

B

0.74 (19)

0.74 (19)

0.31 (8)

1.96 (50)

S62M10L

S62H916L

9/16

B

0.78 (20)

0.78 (20)

0.31 (8)

1.96 (50)

S62M11L

11

B

0.66 (17)

0.66 (17)

0.31 (8)

1.96 (50)

S62M12L

12

B

0.66 (17)

0.66 (17)

0.31 (8)

1.96 (50)

2.48 (63)

S62M13L

13

B

0.74 (19)

0.74 (19)

0.31 (8)

1.96 (50)

S62M14L

14

B

0.78 (20)

0.78 (20)

0.31 (8)

1.96 (50)

15

B

0.82 (21)

0.82 (21)

0.31 (8)

1.96 (50)

3/8” Drive SAE (in) S63H516L

Impact Sockets

C

B

5/16

S63H38L

3/8

S63H716L S63H12L S63H916L

A

0.49 (12.5)

0.74 (19)

0.47 (12)

A

0.57 (14.5)

0.74 (19)

0.55 (14)

2.48 (63)

7/16

A

0.66 (17)

0.74 (19)

0.66 (17)

2.48 (63)

S62M15L

1/2

B

0.74 (19)

0.74 (19)

0.66 (17)

2.48 (63)

3/8” Drive Metric (mm)

9/16

B

0.78 (20)

0.78 (20)

0.66 (17)

2.48 (63)

S63M7L

7

A

0.45 (11.5)

0.74 (19)

0.43 (11)

2.48 (63)

8

A

0.49 (12.5)

0.74 (19)

0.47 (12)

2.48 (63)

S63H58L

5/8

B

0.94 (24)

0.94 (24)

0.66 (17)

2.48 (63)

S63M8L

S63H1116L

11/16

B

0.94 (24)

0.94 (24)

0.66 (17)

2.48 (63)

S63M9L

9

A

0.55 (14)

0.74 (19)

0.55 (14)

2.48 (63)

S63H34L

3/4

B

1.02 (26)

1.02 (26)

0.74 (19)

2.48 (63)

S63M10L

10

A

0.59 (15)

0.74 (19)

0.55 (14)

2.48 (63)

S63H1316L

13/16

B

1.18 (30)

1.18 (30)

0.74 (19)

2.48 (63)

S63M11L

11

A

0.66 (17)

0.74 (19)

0.66 (17)

2.48 (63)

12

B

0.70 (18)

0.74 (19)

0.66 (17)

2.48 (63)

S63H78L

7/8

B

1.26 (32)

1.26 (32)

0.74 (19)

2.48 (63)

S63M12L

S63H1516L

15/16

B

1.33 (34)

1.33 (34)

0.82 (21)

2.48 (63)

S63M13L

13

B

0.74 (19)

0.74 (19)

0.66 (17)

2.48 (63)

S63H1L

1

B

1.41 (36)

1.41 (36)

0.82 (21)

2.48 (63)

S63M14L

14

B

0.78 (20)

0.78 (20)

0.66 (17)

2.48 (63)

1/2” Drive SAE (in)

S63M15L

15

B

0.86 (22)

0.86 (22)

0.74 (19)

2.48 (63)

S64H516L

5/16

A

0.55 (14)

0.86 (22)

0.39 (10)

3.07 (78)

S63M16L

16

B

0.94 (24)

0.94 (24)

0.74 (19)

2.48 (63)

S64H38L

3/8

A

0.66 (17)

0.86 (22)

0.55 (14)

3.07 (78)

S63M17L

17

B

0.94 (24)

0.94 (24)

0.74 (19)

2.48 (63)

S64H716L

7/16

A

0.70 (18)

0.86 (22)

0.55 (14)

3.07 (78)

S63M18L

18

B

1.02 (26)

1.02 (26)

0.74 (19)

2.48 (63)

S64H12L

1/2

A

0.78 (20)

0.86 (22)

0.55 (14)

3.07 (78)

S63M19L

19

B

1.02 (26)

1.02 (26)

0.82 (21)

2.48 (63)

20

B

1.10 (28)

1.10 (28)

0.82 (21)

2.48 (63)

S64H916L

9/16

A

0.86 (22)

0.94 (24)

0.55 (14)

3.07 (78)

S63M20L

S64H58L

5/8

B

0.94 (24)

0.94 (24)

0.55 (14)

3.07 (78)

1/2” Drive Metric (mm)

S64H1116L

11/16

B

1.02 (26)

1.02 (26)

0.66 (17)

3.07 (78)

S64M8L

8

A

0.55 (14)

0.86 (22)

0.43 (11)

3.07 (78)

S64H34L

3/4

B

1.10 (28)

1.10 (28)

0.66 (17)

3.07 (78)

S64M9L

9

A

0.59 (15)

0.86 (22)

0.55 (14)

3.07 (78)

S64H1316L

13/16

B

1.18 (30)

1.18 (30)

0.66 (17)

3.07 (78)

S64M10L

10

A

0.66 (17)

0.86 (22)

0.55 (14)

3.07 (78)

S64H78L

7/8

B

1.26 (32)

1.26 (32)

0.74 (19)

3.07 (78)

S64M11L

11

A

0.70 (18)

0.86 (22)

0.55 (14)

3.07 (78)

S64M12L

12

A

0.74 (19)

0.86 (22)

0.55 (14)

3.07 (78)

S64M13L

13

A

0.78 (20)

0.94 (24)

0.55 (14)

3.07 (78)

Select From Additional Impact Accessories • Extensions • Adapters • Universal Sockets • Standard & Deep Sockets

*Lifetime Warranty on all sockets from manufacturing and material defects

36

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(800) 696-7614

Bits & Fastener Tools Accessories Nutsetters, Adapters, & Bit Sets Bits & Fastener Tools Standard Non Magnetic

Standard Magnetic

Metric Non Magnetic

Metric Magnetic

Head Size

2-9/16” Length Part #

Head Size

2-9/16” Length Part #

Head Size

2-9/16” Length Part #

Head Size

2-9/16” Length Part #

3/16”

81477

3/16”

81472

2.5mm

81466

2.5mm

81240

1/4”

73328

1/4”

81215

3mm

88931

3mm

81241

9/32”

81478

9/32”

81473

4mm

88932

4mm

81242

5/16”

73329

5/16”

81216

5mm

88933

5mm

81243

11/32”

81479

11/32”

81474

6mm

88934

6mm

81244

3/8”

73330

3/8”

81217

7mm

88935

7mm

81245

7/16”

87929

7/16”

81218

8mm

88936

8mm

81246

1/2”

79880

5/8”

81219

9mm

88937

9mm

81247

9/16”

79881

10mm

88938

10mm

81248

79882

11mm

88939

12mm

88940

5/8”

Bit Holders & Extensions

Holder Drive

Drive

Length

Part #

1/4” Female

1/4” Hex

3.0”

86387

Holder Drive

Drive

Length

Part #

1/4” Female

1/4” Hex

3.0”

79371

Bit Adapters

Round Shank Size

Part #

Brand

4mm

DLW-4100

Ingersoll Rand / Delvo

4mm

64327

HIOS

5mm

64339

HIOS

Inner Diameter

Color

Part #

3/16”

Red

81199

1/4”

Blue

81200

5/16”

Yellow

81201

Adapter Drive

Drive

Part #

1/4” Sq

1/4” Hex

81422

3/8” Sq

1/4” Hex

73480

1/2” Sq

1/4” Hex

86296

Specialty Bits & Accessories

Magnetic Collars

Power Bit Sets Model Number

FAS-10ASBS

Bit Style

Bit Sizes (2 each)

Bit Length

FAS-10AMBS

Socket (Metric)

1.5mm, 2mm, 2.5mm, 3mm, 4mm

2”

FAS-10ASBS

Socket (Standard)

3/32, 7/64, 1/8, 9/64, 5/32

2”

FAS-10PBS

Phillips

#00, #0, #1, #2, #3

2”

FAS-10SBS

Slotted

#0-1, #1-2, #3-4, #4-5, #5-6

2”

FAS-10TBS

Torx

T3, T4, T5, T6, T7

2”

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37

Bits & Fastener Tools Power Bits 1/4” Hex Drive Power Bits

4” Length Part #

6” Length Part #

Point Size

2” Length Part #

3-1/2” Length Part #r

6” Length Part #

Point Size

2” Length Part #

6” Length Part #

77021

-

77024

1/16”

77230

-

79671

1.27mm

77010

-

77022

79926

73440

5/64”

77231

-

79357

1.5mm

79272

-

73337

73341

79927

73345

3/32”

73211

79822

79358

2.0mm

79273

81955

77019

73342

79928

73346

7/64”

73212

79823

79359

2.5mm

79274

-

73347

1/8”

73213

79824

79360

3.0mm

79275

-

9/64

73214

79825

79361

4.0mm

79276

81946

Point Size

2” Length Part #

3” Length Part #

00

77018

0

03360

1 2 3

Socket Head Power Bits (Metric)

Socket Head Power Bits (Standard)

Phillips Power Bits

73339

73343

79929

5/32”

73215

79826

79362

5.0mm

79277

75002

11/64”

75001

-

-

6.0mm

79278

75003

3/16”

73216

79827

79363

7.0mm

35688

81947

13/64”

81957

-

-

8.0mm

79279

81948

79364

9.0mm

35689

81949

79365

10.0mm

79280

81950

7/32”

73217

1/4” Torx Power Bits

73218

TORX Security Power Bits

79828 79829

TORX Plus Power Bits

Point Size

2” Length Part #

3” Length Part #

6” Length Part #

Point Size

2” Length Part #

3-1/2” Length Part #

T3

80086

-

-

T6

80747

T4

87528

-

81012

T7

T5

32504

81010

81011

T6

32505

77058

T7

32502

T8

Slotted Power Bits

Point Size

2” Length Part #

3-1/2” Length Part #

Point Size

2” Length Part #

6” Length Part #

80748

T8

80637

80645

0-1

86039

77069

77070

80749

T10

80638

80646

1-2

77046

77050

T8

73251

80750

T15

80639

80647

3-4

73505

35034

77059

T9

73252

80751

T20

80640

80648

4-5

73506

35035

32302

32602

T10

73253

80752

T25

80641

80649

5-6

86256

86225

32202

32303

32603

T15

73254

80753

T27

80642

80650

6-8

73350

35036

T9

32203

32304

32604

T20

73255

80754

T30

80643

80651

8 - 10

73351

35037

T10

73220

32305

32605

T25

73256

80756

10 - 12

73352

35038

T15

73221

32306

32606

T27

73257

80757

12 - 14

73520

35039

T20

73222

32307

32607

T30

73258

80758

T25

73223

32308

32608

Power Bits

1/4” Hex Drive Insert Bits

Phillips Insert Bits

Socket Head Power Bits (Metric)

Socket Head Power Bits (Standard)

Slotted Power Bits

1” Length Part #

Point Size

1” Length Part #

Point Size

1” Length Part #

Point Size

1” Length Part #

Point Size

1” Length Part #

00

77011

T3

80085

1.5mm

79846

1/16”

77006

0-1

86038

0

77012

T4

87527

2.0mm

79847

5/64”

79246

2-3

35041

1

88226

T5

81206

2.5mm

79848

3/32”

79246

4-5

73500

2

73333

T6

77057

3.0mm

79849

1/8”

79249

6-8

73501

3

73334

T7

32402

4.0mm

79850

9/64

79250

8 - 10

73502

T8

32210

5.0mm

79851

5/32”

79251

Point Size

38

Torx Power Bits

T9

32211

6.0mm

79852

3/16”

79252

T10

32212

7.0mm

79853

7/32”

79253

T15

50338

8.0mm

79854

1/4”

79254

9.0mm

81956

10.0mm

79855

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What is torque? • A twisting or wrenching effect, or moment, exerted by a force acting at a distance on a body, equal to the force multiplied by the perpendicular distance between the line of action of the force, and the center of rotation at which it is exerted. • A force, which tends to produce rotation. The measurement of torque is based on the fundamental law of the lever.

Common Torque Abbreviations Foot Pounds – ft. lbs. Inch Pounds – in. lbs. Inch Ounces – in. ozs. Newton Meter – Nm Centi-Newton Meter – cNm Meter Kilogram – Mkg Easy-to-use Torque Conversion Table

Types of Joints Free Running-Slam (Hard Drive) -Resistance low at start and during rundown but peaks suddenly as bolt head seats. Compressing Gaskets (Soft Draw) -Turning resistance gradually increases as squeeze progresses to final turn.

To Convert From

To Convert To

In Oz

In Lb

0.0625

In Lb

In Oz

16

Screw Torque Guide

In Lb

Ft Lb

0.08333

Torquing values for screws are offered as a guide. Tests were conducted on dry, or near dry, product. Fastener tension is held at a factor somewhat less than yield point.

In Lb

CmKg

1.1519

In Lb

mKg

0.011519

In Lb

Nm

0.113

Maximum Torque for Screws

Multiply By

Screw Size

Torque Value In Lb

Torque Value Nm

In Lb

dNm

1.13

Ft Lb

In Lb

12

2-56

2.2

.25

Ft Lb

MKg

0.1382

Sheet Metal Screws -Starting torque builds until penetration made, then resistance slacks off until head seats.

2-64

2.7

.31

Ft Lb

Nm

1.356

3-48

3.5

.40

dNm

In Lb

0.885

3-56

4.0

.45

dNm

Nm

0.10

Wood Screws -Low resistance at start builds gradually through entire rundown until head seats.

4-40

4.7

.53

Nm

dNm

10

4-48

5.9

.67

Nm

CmKg

10.2

5-40

6.9

.78

Nm

mKg

0.102

5-44

8.5

.96

Nm

In Lb

8.85

6-32

8.7

.98

Nm

Ft Lb

0.7376

6-40

10.9

1.23

CmKg

In Lb

0.8681

8-32

17.8

2.01

CmKg

Nm

0.09807

8-36

19.8

2.24

mKg

In Lb

86.81

10-24

20.8

2.35

mKg

Ft Lb

7.236

10-32

29.7

3.36

mKg

Nm

9.807

1/4 -20

65.0

7.35

1/4-28

90.0

10.20

15/16-18

129.0

14.60

15/16-24

139.0

15.70

Self-Tapping Screws -Initial resistance high through tapping travel, easing off until sudden (B) or gradual (A)

www.FlexibleAssembly.com

(800) 696-7614

39

FAS-CAT08-1

Contact Information

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FAS-CAT08-1