Fair Mate Product Guide

COMPANY PROFILE

1

to 3

CONVERSION TABLE

4 to 4

GENERAL & TECHNICAL INFORMATION

5 to 11

ADMIXTURES

12 to 36

WATERPROOFING SYSTEMS

37 to 61

ENGINEERING GROUTS

62 to 82

INDUSTRIAL FLOOR SURFACES

83 to 101

SURFACE TREATMENT

102 to 114

CONCRETE REPAIRS

115 to 129

POLYSULPHIDE SEALANT

130 to 144

PREPACKED CONCRETE MORTAR

145 to 169

PROTECTIVE COATINGS

170 to 207

HIGHWAY REPAIR

208 to 216

DOSAGE TABLE

217 to 226

GENERAL INFORMATION

227

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

CONTENT

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

PERSONAL INFOMATION Name: Designation: Company Name:

Address:

Tel. :

Fax :

Mobile No. :

Email :

Birth Date : Anniversary Date : Important Tel. No. :

Notes :

FAIRMATE group of companies, was established in 1982 by Mr. Baldev Shah, our CHAIRMAN. FAIRMATE has divergent activities like manufacturing, marketing, farming & financing where major thrust is in manufacturing & marketing of speciality chemicals for civil engineering industry. Under the guidance of the Chairman and his continuous involvement the company has progressed fast towards distant horizons with power of more than 250 actively working personnel all poised to grow further and become a market leader. Since 1982, FAIRMATE is efficiently providing value and quality oriented service to the engineering industries. FAIRMATE's closely integrated environment enable to venture into construction chemicals business and since then it is continuously and reliably serving all its highly valued customers by marketing and subsequently manufacturing such chemicals. We are manufacturing comprehensive range of products like Concrete admixtures, Waterproofing systems, Engineering grouts, Industrial flooring systems, Protective coatings, Concrete repairs, Surface treatment, Prepacked concrete and mortar and Polysulphide sealants. The marketing and manufacturing activities which are pre-excellence have been further expanded in various parts of India and the neighboring countries. FAIRMATE has numerous satisfied customers within India and abroad. The information given in this information is based on both current development work and many years of field experience. FAIRMATE QUALITY ASSURANCE SYSTEM We are proud to announce that we have been accredited to ISO 9001 & ISO (EMS) 14001 & OHSAS 18001 standards from KPMG of USA to emphasis on quality and consistency of our products. QUALITY ASSURANCE : Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001. (Occupational Health and Safety) certified by KPMG Peat Marwick. QUALITY POLICY : "To prosper through ultimate customer satisfaction by providing consistent quality products, through continuous up-gradation of technology, at competitive prices." OBJECTIVES : +

To manufacture construction chemicals for long lasting durability of structures / buildings etc.

+

To achieve customer satisfaction by continuous up gradation of technology.

+

To contribute the nation by providing preventive chemicals for enhancing the life of structures / buildings.

+

To build-up the culture in all the areas of our operation leading to productivity and optimum product cost.

ENVIRONMENT POLICY : "FAIRMATE CHEMICALS PVT. LTD. environmental policy is to maintain close environment friendly atmosphere inside and outside the factory premises by controlling air, water and sound pollution within the minimum limit prescribed by Ministry of Environment and forest, Government of India.” COLLABORATION To provide the international class quality products at affordable price FAIRMATE has ventured into technical collaboration with, RESIN BUILDING PRODUCTS LTD., DONCASTER, U.K. and MORTON CHEMICALS, U.S.A. M/S. RESIN BUILDING PRODUCT OF U.K. is one of the leader in European technology with a very rich experience in Resin based speciality chemicals for civil engineering application. It also manufactures a wide range of latest resin based products for civil engineering with quality & value added services. We have joined hands to bring the European Technology and marketing culture. MORTON CHEMICALS, U.S.A. the pioneers in manufacturing polysulfide products in the world. Morton is the leader in the field of polysulfide products with their technical support FAIRMATE is launching a very wide range of polysulfide products. Another feather in Fairmate’s cap – procures selling rights for 5 countries including India for latest technology Carbon Fibers manufactured by M/s HANKUK FIBRES LTD., Korea in the year 2002. As a part of upgradation Fairmate has Technical collaboration with following l Ttura of UK - For, Glass Flooring system l Green Mountain Inc. of USA - For, single pack, polyurethane grouting for water leakage & soil stabilization. l Neptune Research Inc. of USA - For, Glass Fiber Tapes for pipes repair and corrosion protection. L Polymeric Systems Inc. of USA For, epoxy based putty.

1

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

COMPANY PROFILE

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

MARKETING To provide international class of quality services. We have a wide team of dealers, distributors and applicators. In additional to our dealer's team, we have our own offices to provide techanical & commercial support in all major towns of the country. Fairmate has made its marketing plans keeping customers in centre point. We have made our presence felt in market by offering quality products at reasonable price with rapid and reliable services, back up by freely and readily available technical advice and assistance.

Fairmate Network in India

HEAD OFFICE 1514, Ranchhod Bhuvan, Moti Vasan Sheri, Saraspur, Ahmedabad-380 018. Tel. : (079) 22160847 Tel./Fax : 22122545 REGIONAL OFFICE 8/1, "Sai Sudha", Arunoday Society, Alkapuri, Vadodara - 390 007. Gujarat India. Phone : (0265) 2358173-74, 2331193 Fax : (0265) 2338733 Email : [email protected]

2

AHMEDABAD OFFICE : MUMBAI OFFICE

:

DELHI OFFICE

:

BANGLORE OFFICE

:

KOLKATA OFFICE

:

3, Ramkrupa Appartment, B/h Center point, Panchvati 1st Lane, Ambavadi, Ahmedabad-380 006. Tel. : 079-26465219, 22160847 111, Orbit Industrial Estate, Opp. Tangent Furniture, Chincholi Bunder, Link Road, Malad (West), Mumbai-400064. Tel./Fax (022) 28764045 Email : [email protected] Ground Floor, K-13A, Kalkaji, Nr. Balaji Estate, New Delhi-110019 Tel. : (011) 26231726 Tel./Fax : (011) 26231727 Email : [email protected] No. 89, 5 thMain Road, Ag’s Colony, Anandanagar, Bangalore-560024 Tel. : (080) 23639852 Tel./Fax : (080) 23639851 Email : [email protected] 238/A Rashbihari Avenue, Kolkata-700019 Phone : (033) 4404932 Email : [email protected]

3

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SALES OFFICES

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

CONVERSION TABLE LENGTH 1 in. (inch) 1 ft. (foot) 1 yd. (yard) 1 cm 1m 1m AREA 1 sq. in. (squre inch) 1 sq. ft. (squre foot) 1 sq. yd. (squre yard) 1 cm2 1 m2 1 m2 VOLUME 1 cu. in (cubic inch) 1 cu. ft. (cubic foot) 1 cu. yd. (cubic yard) 1 US gallon 1 US (fluid) ounce 1 lmp. (imperial) gallon 1 lmp. (fluid) ounce 1 cm3 1 cm3 1 m3 1L 1 cm3 1L 1 cm3 WEIGHT 1 oz. (ounce) 1 lb. (pound) 1 cwt. (hundredweight) 1g 1 kg TEMPERATURE 0

0C =

= = = = = =

2.54 cm 0.3048m 0.9144m 0.394 in. 3.28 ft. 1.094 yd.

= = = = = =

6.452 cm2 0.093 m2 0.8361 m2 0.155 sq. in. 10.764 sq. ft. 1.196 sq. yd.

= = = = = = = = = = = = = =

16.387 cm3 28.316 cm3 0.765 m3 3.785 L (liter) 29.57 cm3 4.546 L (liter) 28.41 cm3 0.061 cu. in. 0.0353 cu. ft. 1.308 cu. yd. 0.264 US gallon 0.0338 US (fluid) ounce 0.220 lmp. gallon 0.0352 lmp. (fluid) ounce

= = = = =

28.335 g 0.4536 kg 50.8 kg 0.03527 oz. 2.204 lbs.

F - 32 1.8

0 0F = 1.8 x C + 32

PRESSURE CONVERSION TABLE: 1. PSI [ Pound per square inch] to Kilogram per square centimeter. 1 PSI 5 PSI 10 PSI 50 PSI 100 PSI

= = = = =

0.07 kg/cm2 0.35 kg/cm2 0.7 kg/cm2 3.5 kg/cm2 7.03 kg/cm2

2. Kilogram per square centimeter to PSI [pound per square inch] 1 KG/CM2 5 KG/CM2 10 KG/CM2 50 KG/CM2 100 KG/CM2

4

= = = = =

14.22 PSI 71.12 PSI 142.23 PSI 711.16 PSI 1422.3 PS

CRACKS IN CONCRETE SURFACES Concrete tends to contract and expand due to : l Changes in moisture content l Temperature l Deflection caused by load and support conditions l Joint placement All of these causes of cracking are the direct result of movement within the concrete. And, if provisions are not made, the cracking increases. Fortunately, cracks rarely affect the structural integrity of a slab. However, the presence of cracks are unsightly, permit intrusion of water and may (depending upon the extent, width, movement and deflection) lead to additional problems or nuisances. Most cracks occur as a result of improper or insufficient design and construction practices. Among these are : l Under designed structure. l Omission of, or improper, jointing practices l Improper subgrade preparation l Excessive mixing water l Improper finishing techniques l Inadequate or improper curing. Component Considerations : The proper gradation of aggregate can significantly affect the amount of water required to properly place and finish a slab. Aggregate should be graded to produce a workable mix with a minimum amount of water. Sand should be kept to a minimum. Similarly, clay-like materials tend to increase drying shrinkage and may lead to cracking. Excessive mixing water also increases the amount of shrinkage and cracking. Common Types of Cracks : 1. Craze cracking (map, alligator or pattern cracking) Crazing is a network of fine, random cracks on the surface and is caused by the shrinkage of the concrete cementitious material surface layer. Crazing is rarely deeper than 3mm, and it is most noticeable on hard, steel trowelled surfaces, and/or when the surface is wet. Typically, the pattern is hexagonal, 40mm across, and usually develops at an early age. While crazing does not affect the structural integrity of the slab and does not affect durability or wear resistance, it is unsightly and conspicuous. Crazing is most commonly caused by : a) Poor or inadequate curing practices. b) Not using an evaporation retardant (FAIRCRETE R2) during placement in hot or windy conditions can result in “crusting” of the plastic slab and ultimately lead to crazing. c) An excessively high slump, over-trowelling the surface or over-compressing (jitterbugging) can depress coarse aggregate. This produces an excessive concentration of cement paste and fines at the surface. This overly rich surface is then a prime candidate for crazing. d) Finishing or bullfloating concrete with bleed water on the surface, over- trow-selling or premature trowelling increases the water/cement ratio, creating a weak surface layer & adding to the susceptibility of crazing, and later dusting. e) Additional dry cement sprinkled on the surface to dry up an overly wet surface can cause crazing. f) Additional water added to the surface of dry shakes and toppings as a finishing aid is another prime cause for crazing. To prevent crazing : a) Observe proper subgrade preparation practices. b) Begin curing as soon as the surface will not be marred by the curing procedure. Maintain proper and complete curing practices.

5

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

GENERAL INFORMATION

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

c) Use a moderate slump for casting. d) Never sprinkle dry cement or water on the surface. e) Remove excessive bleed water don’t force it back into the slab. f) Do not finish the slab while bleed water is present. 2. Plastic Shrinkage Cracking This type of cracking appears on the surface of freshly placed concrete during finishing operations, or soon after. These cracks are generally up to 1 meter apart, parallel (or in a crow’s foot pattern), 12mm deep and rarely extend to the perimeter. As with crazing, plastic shrinkage cracks rarely impair the strength of the concrete, but again, they are unsightly. Most often, this form of cracking is caused by the rate of evaporation of surface water being greater than the rate at which it is being replaced by bleed water. The surface shrinks while underlying concrete maintains a constant volume. Contributing factors are : a) A decrease in ambient relative humidity b) Increased wind velocity c) Ambient temperature increase or a substantial drop in relative humidity d) Concrete temperature being significantly greater than the air temperature. To minimise plastic cracking : a) Dampen the substrate and formwork to reduce absorption of water or use a vapour barrier. b) Don’t work in the sun. Work under a roof or tent the slab. c) Erect temporary walls to reduce wind motion across the slab. d) Schedule work for early morning or late afternoon. e) Finish concrete promptly with proper manpower, equipment and supplies. f) Cover concrete with poly, wet burlap or curing paper during delays. g) Mix polyproplene fibre (FAIRFIBRE) to reduce the surface tension into the concrete. h) Start the curing procedure as soon as possible after final trowelling. 3. Alkali - Aggregate Reaction Chemical reactions between some siliceous aggregates and alkalis in the cement some times cause abnormal expansion and extensive map cracking frequently results. If reactive aggregates are used, this expansion and cracking can be avoided with the use of a low-alkali cement. 4. Rusting Reinforcing Steel Cracks can appear directly above the rusting reinforcing steel due to a possible 400% expansion of the oxidised steel. This can be avoided with the use of good quality, low water : cement ratio concrete and an adequate coverage over the steel, the application of an anti-carbonation coating, e.g.: SAFECORE R will also assist. 5. Structural Settlement Cracks Most frequently caused by insufficient supporting piles or footing expansion on clay subsoil, or excessive loads on the slabs, structural settlement cracks can be avoided by adequate sub base preparation and proper/sufficient design.

6

Polymer coatings and toppings can produce aesthetically pleasing and water-resistant floor surfaces. However, because they require strict adherence to application procedures, proper surface preparation, correct timing and controlled ambient conditions specific to each individual product, deviating from these may result in a less-than-anticipated quality floor. The following is intended as a listing of potential problems that may be encountered during the application of polymer products and possible causes. Three problems can manifest themselves throughout the floor surface, as listed below: l At the surface l Cohesivity (within each application component) l Intercoat adhesion (between each application component) l Adhesivity (at the bond line to the substrate) l In the substrate ll Below the slab moisture migration PROBLEMS AND POSSIBLE CAUSES Poor adhesion - failure of material to adhere to the substrate l Faulty surface preparation l Primer or first placement “greasy” when next application applied (job site contamination or amine bloom) especially in the presence of high humidity and/or low temprature l Incomplete or faulty mixing of primer l Too low an application temperature l Vapour or moisture transmission from substrate l Wet or damp substrate (rain, humidity or job site contamination) l Weak concrete substrate due to contamination or non-durability (dusting, alkali reactive activity, etc.) l Contaminated concrete Poor Intercoat Adhesion l Over-cured or under-cured basecoat (missed adhesion intercoat placement window) l Contamination of basecoat before placement or intercoat adhesive after placement. l Amine bloom not being properly removed - should be water washed to remove Pinholes and Craters - in primer, coating and overlay l Outgassing from porous substrate l Outgassing of excessive air into primer or coating (from improper mixing of overlay), may have to dry prime at night to seal lL High build coating, air entrapped caused by roller application technique l Overlay, air folded into and entrapped due to poor mixing technique (especially in high aggregate : binder ratio mixes) l Introduction of air during placement and trowelling of overlay l Placed during rising temperature, especially in direct sunlight resulting in expansion and out migration of trapped gas (usually air) l Incompatibility of job site added material much as solutions or other extenders l Foreign materials such as solvents added at jobsite Evacuation or Fish Eyes l Evacuation of material due to surface contamination (moisture or other “greasy” film or surface barrier) l Failure to wet out the surface due to hard cure (especially gloss cure, primer) l Incompatibility of job site added materials such as solvents or other extenders l Contamination by substances that affect surface tension e.g. silicon sprays and other freeing agents Large Blister l Low strength of substrate l Severe localised differential thermal expansion l Material placed on cold substrate (with no sealing membrane) when “in service” use is at a warmer temperature l Large surface area covered and later exposed to large temperature fluctuations with no provision for relief of excessive expansion l Hydrostatic pressure and/or capillary moisture rise l Osmosis Small Blisters l Entrapped air in the substrate escaping from porous untrimmed concrete

7

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TROUBLE SHOOTING GUIDE FOR RESIN BASED COATINGS & TOPPING

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

(releasing air while overlay or coating is curing) l Entrapped air from mixing l Osmosis Cracks l reflecting from joints or cracks in the substrate, usually caused by movement (progressive drying shrinkage of substrate, thermal cycling, mechanical loads or ground movement) l shrinkage of overlay from improper mix design or too large a placement l polymer material placed too thick to withstand movement (thermal or load induced) Softness Throughout l exposure to water during cure l improper ratio of materials or lack of full mix resulting in incorrect resin-to-hardener ratio l too long a period below minimum required temperature during cure l damp aggregate and/or moisture present during placement Soft Patches l inadequate mixing including improper pail scraping and/or use of non-homogeneous products (failure to premix components which is required to avoid the effects of layering &/or phasing over time) l patches exposed to water during cure l patches exposed to chemicals before complete cure Rough Surface l poor choice of aggregate l inadequate content l poor finishing l job site contamination l tearing of the surface due to late finishing Uneven Texture l varying technique of placement : spray, roller, trowelling, etc. l placed at different stages of working time or temperature lL inadequate mixing l inconsistent workmanship Uneven Colour l poor dispersion of pigments and/or filler due to improper component mixing l placed at different stages of working time l varying technique of placement (spray, roller, trowelling, etc.) l improper ratio of material (resin to hardener) l over working of the surface resulting in binder bleed at the surface Discoloration - after placement l whiteness from exposure to water during or soon after placement or contamination with water before mixing, by low temperatures l chalking due to ultra violet degradation l yellowing due to excessive ultra violet light exposure l whiteness from over-working clear materials during application l whiteness from moisture contamination introduced by material substrate, surface aggregate or packaging intrusion

THE THREE STEPS TO SUCCESS ! The successful protection of an industrial floor depends upon three steps : l selection of the most suitable material l accurate and detailed specification l installation by an experienced and competent applicator Failure to ensure all any three elements will inevitably result in compromises being made and a consequential reduction in the performance and durability of the final floor. Step 1 Material Selection Selection of the correct material can only be done when the demands placed on the floor and known and detailed. Use the list of requirements below to detail what the floor will be subjected to, avoiding costly omissions or errors. Design life What is the life of the plant, 2 or 20 years. The floor finish must be selected and specified to meet the required life expectancy or the intended maintenance free period.

8

9

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

Application At which stage of the construction process will the floor system be applied ? Will the main fabric of the building be in place ? The answers to these questions may determine how the floor system is to be applied ? there are two main methods in use, monolithic and granolithic. Monolithic - This is where the system is applied as a dry shake procedure and then trowelled into the surface to form an integral part of the concrete slab. These dry shake products can only be applied immediately after the concrete slab has been poured and cannot be applied on to existing surfaces. Granolithic - This is where the system is applied as a screed or topping to an existing concrete slab and it is common practice that a bonding agent is used to maximise the level of bond. The use of concresive epoxy resin based bonding agents are preferable to provide an added safety factor. Thickness Consideration should be given to the thickness of the intended floor finish, this is particularly true in existing premises where an increase in the floor thickness may cause problems with door thresholds etc. In new works, allowances should be of the finish. Structural Loading The static and the dynamic loadings imposed during construction, production refitting and maintenance should be considered. Whilst the floor system must be capable of withstanding the demands, the substrate must be considered as well. In general, all substrates should have a minimum designed compressive strength of 25MPa. Traffic and Mechanical Wear The physical requirements for resistance to impact and abrasion caused by traffic should be given consideration. Often wear is concentrated in localised areas. Consideration should be given to the frequency, type and location of wear. Chemical Spillage List all the chemicals that may be spilled in the area, noting their spillage concentration, temperature and the possibility of mixtures occurring on the floor. Note also the actions that may be taken if a spill does occur. Will the spills be cleaned up immediately or would it lie around for a long time and will its level of attack increase with evaporation ? Slip Resistance Is slip resistance an important factor ? The degree of profile on the floor and the resultant slip resistance can be varied by the trowelling action, in many cases however it maybe easier to provide all operatives with slip resistant footwear, particularly in wet areas. Hygiene Many modern industries e.g.. pharmaceutical, cosmetic, food, beverage, chemical and electronics now have similar very demanding hygiene requirements, these progressive industries need clean room conditions. Floors that must be totally dust free without cracks or angled corners and easily cleanable yet satisfy other individual requirements such as specific levels of chemical and mechanical resistance. Crack-bridging ability This is related to structural loading particularly dynamic loading, what effects do plant vibration and traffic have on the floor, how important is it that cracks do not appear in specific areas of the project, mezzanines, first floor production areas for example. Temperature As thermal shock may be a major cause of premature floor failure, it is important to consider not only the temperature of the operating machinery, the products and the processes but also the temperature of adjacent areas. Areas adjacent to sources of extreme heat or cold should be given special consideration, Such as areas close to blast furnaces or freezers. Colour / Aesthetics An attractive and pleasant environment can assist in increasing productivity and improving industrial relations, although lighting can also play a part in this. Colour allows easy and rapid identification of danger areas, trucking aistes, wet areas or chemical exposure risks. Ease of cleaning A flooring system which is installed without prior consultation on ‘in-service’ cleaning procedures can pose problems. Whether machines, high-pressure steam lances or traditional mops and brushes are to be used on the surface, ease of cleaning should always form an integral part of the flooring selection process.

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

Cleaning In many modern industries particularly those with a high hygiene requirement the cleaning chemicals used, are in many cases more aggressive than the industrial process itself, it is therefore important to establish the end user’s cleaning regime, the frequency, the chemicals used and their concentration. It may be prudent to consider some form of sacrificial polish or sealer in some situations to aid cleaning and durability whilst maintaining aesthetics. Drainage The type of floor drainage contemplated should be considered in conjunction with the floor finish particularly as the connection and abutment of two dissimilar building materials may allow cracking and leaking. Conductive, Anti Static There is an increasing demand by many industries for conductive or antistatic floors. These are used either to prevent electrical interference with sensitive electronic equipment, or to avoid a build up of static electricity, which could cause a spark discharge and create the risk of an explosion. This requirement will become more important as production lines become faster and more automated hence increasing the possibility of a static build up. Repair and Maintenance As part of the normal wear and tear at any production plant some damage to the floor is inevitable. Allowance for this should be made at the time of installation. This is particularly true where special colours have been made to order or a particular finish was required, which may be difficult to reproduce at a later date to exactly match the existing. Impact The occurrence and frequency of impact damage to the floor should be ascertained. Consideration should also be given to the height from which an object may fall. Resistance should be designed into the final floor and where this is not possible them the form of alternative Mastertop materials or the use of steel plates to meet the demand. Step 2 Specification Having selected the materials most capable of doing the required job, specify what is required and stick to it ! Review alternate proposals with care. Use the same list of criteria as was used to assess the original material, do not be awayed by the lure of short term cost savings. Much of the work in which we are involved is refurbishing floors where a cheaper alternative to the original was proposed and accepted, which failed to live up to the required design life, abrasion, chemical attack or impact. Ensure the success of the project by only using materials that are supplied by a manufacturer who stands behind the products and who is able to provide the long term field experience needed. Be realistic about the long term floor costs, do not jeopardies the overall floor investment with a dubious floor surface that may fail to meet the requirements. Consider the costs of refurbishment not just in terms of the actual cost but in terms of the loss in production. FAIRMATE have many years of experience in ensuring that materials are specified in a manner which ensures their correct application and are only too happy to assist you in the preparation of a detailed specification. Step 3 Installation FAIRMATE have long recognised the importance of the installation process in respect to the overall durability of the floor and the need for independent competition to ensure value for money, that is why we are happy to provide a list of approved applicators who have experience not only in the product but also in the type of work that is envisaged. All of our approved applicators have been trained to ensure that our products are applied in accordance with the manufacturers instructions’ and they have the necessary application and management expertise to ensure success. Experience has shown that the role of the applicator is vital to the overall success, not just in terms of his expertise but also in his ability to enable adequate resources tobe committed to the project to ensure the required finish is achieved. Unlike resin based floors, which should be applied after the main construction works have finished, abrasion resistant floors, applied monolithically, must cater for the full rigours of the construction site. To achieve this, the rate of application and the methodology used must be carefully monitored. This is where our site servicing prominence comes into it’s own, as we are aware of the problems and how to overcome Moisture content them to ensure the continued smooth running of your project. Whilst we make every effort to provide a high standard of site service, this does not constitute supervisory responsibility. In addition to the skill of the applicator, other factors must be taken into account. The size of the slabs and the positioning of the joints are important in minimising the possibility of cracking. It is also prudent to ensure that any additives to the concrete mix design, for instance admixtures or fibres, will have no adverse effect on the adhesion of the topping. Where floors are applied to an existing surface then the question of preparation is raised. Preparation should not be considered as a single element but several key elements impacting on and being interdependent on each other.

10

11

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

Cleanliness; porosity; profile; contamination; level; moisture content. Cleanliness The cleanliness of the surface is important as dust, debris and loose material can act as a depending agent for the topping or the bonding agent. It is important to allow for the removal of all laitance, loose debris and dust to minimise depending but so to unblock the pores in the surface such that the bonding agent can penetrate for maximum adhesion. Porosity The porosity of the surface is important. The pores must be large enough to allow penetration of the binding medium. Particular attention should be paid to the possible variations in porosity between the top few mm and the bulk of the underlying slab. This variation may be as a result of over-trowelling at the time of finishing and could cause variability in the level of adhesion. Profile The required profile is highly dependent on the system to be finally applied both in terms of the thickness and the specific type chosen. Contamination Surface contamination is defined as being introduced materials or chemicals within the slab which interfere or could interfere with the bond of the topping system. Typically encountered contaminants are liquid applied curing membranes, surface hardeners and dust proofers. These should be mechanically removed. Level The level of the slab encompasses both the tolerances of the final surface and the amplitude of the variation as well as any falls or inclined surfaces. The final tolerances on the floor may inhibit the use of certain systems or favour others whilst the inclination or declination of the surface may impose further restrictions. The moisture content of the slab is a vital factor both in terms of the adhesion of the topping but also the possible occurrence of osmosis and long term durability. The presence of moisture however may not prevent the application of a floor finish. Techniques are available from FAIRMATE to enable floor finishes to be applied to green concrete slabs. Preparation should ideally be carried out using mechanical methods. Acid etching is an inexact method and may cause problems of osmosis and surface residues. Coving Many industries, particularly pharmaceutical, cosmetics and the food and drink industry now require, for both aesthetic and hygiene/housekeeping reasons, a cove to be installed at floor/wall junctions. The installation of a cove is often overlooked or treated as an afterthought. Movement Joints Movement joints are an essential aspect of any floor finish and not only where elevated temperatures are experienced. The range of ambient temperature will influence the frequency of the joints, but all substrates and finishes, not elastic in nature, will require a joint to allow for differential movement, expansion and contraction. In heavily trafficked areas the installation of iron armoured or ‘reinforced’ joint shoulder is recommended. The construction of movement joints to a proper specification and in a correct manner is all important. Movement joints have a history of failure in a wide range of floor finishes and are therefore looked on as weaknesses - but they need not be so. Relative Abrasion Resistance When selecting floor finishes for industrial or other premises it is important that wear characteristics of the floor be known and established. This is best achieved by visiting premises in the same or a similar industry which is using the envisaged floor finish. This ensures that a direct comparison can be drawn between the floor being examined and the floor to be laid. In some cases it is not possible to visit an existing facility and it is at this time that the relative abrasion resistance of the intended floor finish can be used to draw conclusions as to the wear characteristics of the finished floor. Relative Abrasion Resistance charts do not provide definitive information, as the actual wear resistance is affected by both traffic type and frequency. However the charts do provide relative information on both cementitious and polymer based systems to enable comparisons to be arrived at and to enable you to make a decision on the type of floor systems that best suits the individual application in terms of wear and abrasion.

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

ADMIXTURES A variety of chloride free and chloride based concrete admixtures for increasing the workability of concrete which includes , Normal plasticizer, Superplasticiser, Retarder, Slump retainer and Accelator etc. FAIRCRETE N (NORMAL PLASTICIZER) FAIRCRETE LC (LOW COST CONCRETE PLASTICIZER) FAIRCRETE HP (HIGH PERFORMANCE PLASTICIZER CONCRETE) FAIRCRETE R2 (RETARDING PLASTICIZER) FAIRFLO (SUPER PLASTICISER) FAIRFLO S (HIGH RANGE WATER REDUCER AND RETARDING ADMIXTURES) FAIRFLO RM (HIGH RANGE WATER REDUCER CUM SLUMP RETAINER CUM RETARDING PLASTICIZER) FAIRFLO ASD (HIGH RANGE WATER REDUCING SLUMP RETAINER) FAIRCRETE RMW (INTEGRAL WATER PROOFING ADDITIVE FOR CONCRETE & MORTAR) FAIRCRETE RMW(LS) (INTEGRAL WATER PROOFING ADMIXTURE FOR CONCRETE & MORTAR) FAIRCRETE RMW(C) FAIRCRETE AE (WATER REDUCING AIR ENTRAINING AGENT) FAIRCRETE NC (CHLORIDE FREE ACCELERATING, WATER REDUCING ADMIXTURE) FAIRAMIN (AIR ENTRAINING AGENT) FAIRPLAST IP (WATERPROOF PLASTER ADDITIVE) FAIRPLAST IPS (INTEGRAL WATER PROOFING ADMIXTURE FOR MORTAR) FAIRPLAST (MORTAR PLASTICISER) FAIRFIBRE (FIBRE REINFORCEMENT FOR CONCRETE AND MORTAR) FAIRFIBRE SF (HIGH PERFORMANCE LOW CARBON STEEL FIBER FOR CONCRETE) FAIRFIBRE NF (NATURAL CELLULOSE FIBRES FOR CONCRETE AND MORTAR) SPRAYCRETE (CHLORIDE FREE SPRAY CONCRETE PLASTICIZER) FAIRCRETE W (CHLORIDE BASED ACCELERATING PLASTICIZER) FM-FLY ASH FAIRMATE MICRO SILICA

12

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

NORMAL PLASTICIZER

BENEFITS l Increase workability l Liquid nature of admixture, ensures homogenous mixing. l Allows concrete placing in highly reinforced (congested) areas. l Cement saving can be obtained without compromising in workability & strength. l Increase in strength of concrete by reducing w/c ratio. l Fills microscopic pores and thus enhance bonding of concrete & avoid shrinkage and cracking in concrete. l Increase plasticity of concrete, thus it flows easily without increase in water & better compaction is achieved. l Reduces risk of segregation & bleeding l By adding in concrete does not form rust as it is chloride free. PRODUCT Water reducing, normal plasticiser confirming to BS 5075 : 1982 Part 1, IS 9103-1999 and ASTM C 494 type A. DOSAGE & PACKING 100 ml 250 ml of FAIRCRETE N per 50 kg cement. Optimum dosage is 150-ml/50 kg of cement. 1, 5, 20, 50, 100, 200 litre carboys. USES Can be used in construction of beam, column, slab l Floor laying l Mass concreting DIRECTION FOR USE DOSAGE : Add most of the mixing water to the concrete mix FAIRCRETE N with the balance of mixing water & add to the concrete. The optimum dosage rate should be determined by site trials. The dosage rate is 100ml to 250ml per 50 kg cement. For large site jobs, dispensing equipment can be made used of. Dosage up to 300 ml / 50 kg has no deleterious effect. DIRECTION FAIRCRETE N is based on processed lignosuphonate and is supplied as brown liquid. Generally cement particles tend to clump together and FAIRCRETE N works by improving the dispersions of the agglomerates within the concrete mix which ensures that the cement is used more efficiently. Improves cohesion, reduces the risk of segregation and bleeding and reduces permeability. Increase in density will increase the durability and resistance to attack by aggressive agents corresponding to control mixes. FAIRCRETE N is a low cost water reducer which can be used to get one or combination of benefits. AS A WATER REDUCER :- (For increased strength) Reduction in the water cement ratio to maintain l designed workability increases strength. The concrete is also denser with lower permeability. AS A WORKABILITY AID :- Increased workability can be achieved by using FAIRCRETE N for a given l w/c ratio which will increase the flow characteristic of the concrete leading to easy placement, compaction and finishing . REDUCTION OF CEMENT IN CONCRETE :- FAIRCRETE N can be used to reduce cement content to the l extentof 8-10% by maintaining the specified strength and workability and reducing the amount of water required for the given mix. TYPICAL PROPERTIES Colour : Dark Brown ; Chloride Content : Nil as per IS 456 & BS 5075 Part 1 ; Solid Content : 15% + 2.5% ; pH : 7.5 + 0.5 ; an be used with all types of OPC and high alumina cements. It can also be used in conjuction with other FAIRMATE COSNTRUCTION CHEMICALS provided they are added separately to the concrete. TYPICAL TEST PROPERTIES :Grade of concrete : M20 ; Brand & Grade oc cement : Siddhi 53 grade ; Sand Zone : Zone IV ; Cement content : 280 kg/m3.

FM/05/04/H

SHELF LIFE Minimum one year if stored below 50oC in original containers and stored under shed. HEALTH & SAFETY FAIRCRETE N is non toxic, non flammable & splashed on skin should be washed by plenty of water. If contact with eye occurs wash well and seek Doctors advice.

13

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRCRETE N

LOW COST CONCRETE PLASTICISER

BENEFITS l Increases workability l Easier placing compaction and finishing l Increases strength and durability l Lower cement content for specified strength and workability l Higher cohesion - reduces risk of segregation and bleeding l Lower water requirement for given workability. PRODUCT To achieve increased workability without loss of strength. Reduction in cement without loss of workability or strength. To reduce water, cement ratio for any given workability. Conforming to BS-5075 : 1982 Part 1 ; IS9103 : 1979 and ASTM C-494 Type A. DOSAGE & PACKING 150 ml to 300 ml of FAIRCRETE LC per 50kg of cement. 5, 20, 50, 100 Litre Carbuoys. DIESCRIPTION FAIRCRETE LC is based on processed lignosulphonates and is supplied as a brown liquid. Generally cement particles tend to clump together and FAIRCRETE LC works by improving the dispersion of the agglomerates with in the concrete mix which ensures that the cement is used more efficiently. PHYSICAL PROPERTIES Appearance : Dark Brown colour liquid ; Specific Gravity : 1.085 + 0.015 ; Chloride Content : Nil as per IS 456 ; pH : 7.5 + 0.5. USE IN CONCRETE FAIRCRETE LC is a low cost water reducer which can be used to get one or combination of benefits. AS A WATER REDUCER : (For increased strength) Reduction in the water cement to maintain original workability increases strength. The concrete is also denser with lower permeability. AS A WORKABILITY AID : Increased workability can be achieved by using FAIRCRETE LC for a given water cement ratio which will increase the flow characteristic of the concrete leading to easy placement compaction and finishing. REDUCTION OF CEMENT CONTENT : FAIRCRETE LC can be used to reduce cement content of the extend of 8-10% by maintaining the original strength specification and workability and reducing the water content required for the given mix. DURABILITY Improved cohesion reduces the risk of segregation and bleeding and reduces laitance permeability. Increase in density will increase the durability and resistance to attack by aggressive agents corresponding to control mixes. DIRECTION FOR USE DOSAGE : FAIRCRETE LC should be directly added to the mix preferably with the mixing water. The optimum dosage rate should be determined by site trails. The dosage rate is 150 ml to 300 ml per 50 kg. cement for large site jobs, dispensing equipment can be made use of. OVER DOSING : Dosages upto 300 ml/50kg has no deterious effect but above this level retardation will occur and may result in slight strength loss if no water reduction is made. TYPICAL PROPERTIES COLOUR : Brown, CHLORIDE CONTENT : Nil as per IS 456. COMPATIBILITY FAIRCRETE LC may be used with all types of Portland cement and high Alumina cement. It can also be used in conjunction with other FAIRMATE Admixtures provided they are added separately to the concrete. SHELF LIFE Minimum one year if stored below 50oC and in original containers stored under shed. HEALTH & SAFETY FAIRCRETE LC is non-toxic and ingestion is to be avoided. Any splashes on the skin must be washed with water. If contact with eyes occurs, wash well immediately with water and seek medical advice. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

14

FM/05/04/D

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRCRETE LC

HIGH PERFORMANCE CONCRETE PLASTICISER

BENEFITS l Increases workability l Liquid nature of admixture ensures homogeneous mixing l Allows concrete placing in highly reinforced (congested) areas l Cement saving can be obtained without compromising in workability & strength l Increase workability at a given w/c ratio l Eliminates risk of segregation & bleeding l Enhance bonding of concrete & avoid shrinkage and cracking in concrete. l Reduces water upto 15-20% without effecting workability l Used for M30, M35 & M40 grade of concrete l Chloride free. PRODUCT Water reducer cum high performance plasticizer conform to BS-5075 : Part-1 & IS-9103 : 1979, ASTM-C 494 Type A. DOSAGE & PACKING 100 ml 250 ml of FAIRCRETE N per 50 kg cement. Optimum dosage is 150-ml/50 kg of cement. 1, 5, 20, 50, 100, 200 litre carboys. USES Used for M30, M35, M40 grade of concrete work. Used in construction of columns, beams, decks. Mass concreting. Pump concreting. DESCRIPTION FAIRCRETE HP is a high performance concrete plasticiser based on modified lignosulphonates. The powerful dispersing action of FAIRCRETE HP can be used to obtain dense, high strength, durable concrete FAIRCRETE HP can be used to get one or combination fo benefits. (1) AS A WATER REDUCER :- Facilitates reduction of water at rate of 15-20%, without impairing the workability of the mix, leads to increased strength and durability. (2) INCREASED WORKABILITY :- Increased plasticity of concrete, thus it flows easily without increase in water & better compaction is achieved. (3) ECONOMY :- FAIRCRETE HP facilitates cement reduction to extent of 10%, if water reduction is taken advantage of, Without impairing the strength and workability. It improve poorly graded concrete mixes Having a higher water demand. TYPICAL PROPERTIES Colour: Dark Brown ; Chloride content : Nil as per IS 456 & BS 5075 ; Air Entrainment : Less than 1% ; Special gravity : 1.100 + 0.015 ; pH : 7.5 + 0.5 ; Solid content : 32% + 2.5% can be used with all types of portland cement. DOSAGE Add most of the mixing water to the concrete mix. Mix FAIRCRETE HP with the balance of mixing water & add to the concrete . The optimum dosage rate should be determined by site trials. The dosage rate is 200ml to 500ml/50 kg cement. TYPICAL TEST RESULT (1) Grade of concrete - M25 (2) Brand & grade of cement - siddhi 53 grad (3) Sand Zone - zone II (4) Cement content : 310kg/m 3

A : Control B : FAIRCRETE HP

FM/05/04/F

OVER DOSAGE Double the recommended dosage of FAIRCRETE HP may lead to retardation of set, Segregation and bleeding. SHELF LIFE & HEALTH AND SAFETY One year storage life if stored in original containers under shed below 50 oC. FAIRCRETE HP is non-toxic, non-flamable and splashes on skin should be washed by plenty of water. If contact with eye occurs wash well and seek Medical advise.

15

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRCRETE HP

RETARDING PLASTICISER

BENEFITS l Extends setting time l Avoids cold joints l Increases workability makes placing, compaction and finishing easier and better l Increases strength due to reduction in water l Can be used with pump concrete l Chloride free. PRODUCT FAIRCRETE R2 is a retarding water reducing admixture conforming to IS-9103-79 BS-5075 Part-I : 1982 and ASTM C-494:71 type D. Retard the setting time of concrete and to reduce water requirement for a specified workability. DESCRIPTION FAIRCRETE R2 is based on processed lignosulphonates and can be used with all types of Portland cements. FAIRCRETE R2 acts as both a set-retarder and as a plasticiser. When added to concrete mixes the admixture is absorbed onto the cement particles. It then acts as a dispersing agent which breaks down agglomerates of cement particles and enables the water in the mix to perform more efficiently. It delays the initial hydration of the cement which results in retardation of the setting time. As a retarder, it can be used to extend setting time in high ambient temperatures, where mass concreting is involved such as foundations, water retaining structures, silos, piles and slip from structures where long delays or interruption can lead to problems or where cold joints have to be avoided. As a plasticiser, it can be used to increase workability without addition of water or obtain increased strength by reducing water content for a given workability. Cement reduction upto 10% is possible for a given workability and strength. The high workability is useful for difficult pours or where problem of congestion reinforcement exists. Hardening: At higher temperature concrete hardens more rapidly and may impose problems with placing and finishing of concrete. By varying dosage of FAIRCRETE R2, concrete with a more desirable rate of hardening characteristic can be obtained. DOSAGE & PACKING 100 ml to 500 ml per 50 Kg cement may be used for a retardation of 1 to 4 hours. The minimum dosage is best determined by site trials. FAIRCRETE R2 should be used along with the mixing water to ensure uniform dispersion. The optimum dosage is best determined by site trails. As a guide dosage 150 ml to 500 ml per 50 Kg cement may be used for retardation between 1 to 4 hours. 5, 20, 50, 100, 200 litre carboys. OVER DOSING Over dosing by accident can lead to high retardation levels leading to slight loss of strength. However it has no deleterious effect on concrete. TYPICAL PROPERTIES Physical Form : Liquid ; Colour : Brown ; Air entrainment : 1% approximately ; Chloride content : Nil as per IS456 & BS 5075 ; Specific Gravity : 1.115 + 0.015, pH : 7 to 8. TYPICAL RESULTS WITH USE OF FAIRCRETE R2 M2 GRADE OF CONCRETE WITH (1) 0.45 W/C RATIO (2) L&T 43 GRADE CEMENT (3) WASHED CLEAN GRADED AGGREGATES. MSA 20MM. (4) SAND ZONE II

SHELF LIFE One year minimum, if stored in original Sealed containers under shed upto 50oC. HEALTH & SAFETY FAIRCRETE R2 is non toxic. Any splashes on the skin should be washed with water. If contact with eye occurs, wash well and seek for medical advice.

16

FM/02/07/E

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRCRETE R2

TM

SUPER PLASTICISER

BENEFITS l Increases strength - High early and 28 days strength, if advantage of water reduction is taken l Use in precast concrete work l Safe in prestressed concrete l Improves cohesion thus aids pumping of concrete l Facilitates rapid placing of concrete with little or no vibration l Makes the concrete denser, hence durability increased l High water reduction is possible as per requirement l Chloride free product. PRODUCT FAIRFLO is a high range water reducing admixture for concrete conforming to BS 5075 part 3 and ASTM C-494 type 'F' & IS 9103, 1999. COMPOSITION FAIRFLO is non toxic brown liquid based on sulphonated nepthalene polymer. PURPOSE To produce high strength and flowing concrete without additional water. High water reduction properties leads to high early and 28 days strength. Ideal in precast concrete works. DESCRIPTION FAIRFLO is supplied as brown liquid based on sulphonated Nepthalene condensates. The powerful dispersing action of the superplasticiser can be used in many ways to obtain dense, high strength durable concrete (M35, M40 and M45). The high water reduction properties can make FAIRFLO ideal application in precast concrete where high early strength is of paramount importance. FAIRFLO is chloride free. INCREASED WORKABILITY : FAIRFLO when incorporated in concrete mixes increases the workability without additional water than the designed value ; thus leading to easy placement and finishing without the risk of segregation and bleeding. INCREASED STRENGTH : FAIRFLO can be used to reduce upto 30% water for a given workability leading to increased early and ultimate (28 days) strength. Such high early strength and early removal of forms lead to increased productivity of precast concrete and the production of high strength concrete without increasing cement content. DOSAGE & PACKING l 300ml to 800ml/50 kg of cement. However, the optimum dosage is to be determined by site trials. l 1, 5, 20, 50, 200 litre/ kg. Carboys. STORAGE LIFE O Minimum one year if stored below 50 C in original sealed containers. If allowed to stand sound for a long time, container should be stirred well before use. TYPICAL PROPERTIES PHYSICAL STATE : Brown liquid, CHLORIDE CONTENT : Nil, Specific Gravity : 1.010 + 0.015. AIR ENTRAINMENT : Less than 1% additional air entrained. FAIRFLO can be used with all types of Portland cements and is chloride free. It has no significant effect on setting times at normal dosage levels. It can be used in mortar grouting of prestressed wires. The normal dosage is 300ml to 800ml per 50 kg of cement. However, higher dosages can be used with suitable changes in the mix especially sand to avoid segregation if no water reduction is made. Overdosing upto double the normal dosage levels may lead to retardation of setting times and may tend to segregate and produce ultra fluid concrete.

FM/05/04/F

HANDLING PRECAUTIONS FAIRFLO is non toxic. However, splashes on the skin should be washed well with water and if contact with eye occurs, wash well with water and seek medical advise, vigorous stirring is required if containers containing Admixture is allowed in stationary condition for more than week or so.

17

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRFLO

HIGH RANGE WATER REDUCING AND RETARDING ADMIXTURES

BENEFITS l Increases strength. l High early and 28 days strength if advantage of water reduction is taken. l Retains the initial workability for longer time. l Cost effective. l Can be used with higher grade of concrete. l Safe in prestressed concrete. l Improves cohesion thus aids pumping of concrete. l Makes the concrete denser, hence durability increases. l High water reduction is possible. l Chloride free. l Ideal for mass concreting, pavement concrete. PRODUCT FAIRFLO S is a high range water reducing agent and retarding admixture for concrete conforming to BS 5075 part - 4, ASTM C-494type ‘G’ and IS 9103, 1999. PURPOSE To produce high strength and flowing concrete without an additional water. Enables high water reduction to achieve high early and 28 days strength. Ideal with higher grade of concrete mix, pre stressed and precast work, pavement concrete, exposed slab concrete, mass concrete pours. DESCRIPTION FAIRFLO S is supplied as brown liquid based on modified sulphonated Nepthalene slump retainer polymer. The powerful dispersing agent of the high range water reducing super plasticizer can be used in many ways to obtain dense, high strength durable concrete (M35, M40, M45 M50). The high water reduction properties makes of FAIRFLO S an ideal application in precast concrete where high early strength is of paramount importance. FAIRFLO S is chloride free. INCREASES WORKABILITY : FAIRFLO S when incorporated in concrete mixes increases the workability without the risk of segregation and bleeding. FAIRFLO S also retains the slump for much longer time which facilitates easy placement. INCREASES STRENGTH : FAIRFLO S can be used to reduce water content transportation and for a given workability which leads to increased early and ultimate (28 days) strength. Such a high early strength facilitates early removal of formworks. DOSAGE & PACKING 200 ml to 800 ml / 50 kg of cement, however, the optimum dosage, should be determined by site trials. Available in 1, 5, 10, 50, 100, 200 kg carboys. SHADE WELL Shake well before use. FAIRFLO S is higher solids liquid hence proper stirring is require to get optimum results. SHELFLIFE VMinimum one year if stored below 50 0C in original sealed condition. If allowed to stand sound for a long time, container should be stirr well before use. TYPICAL PROPERTIES PHYSICAL STATE : Brown liquid, CHLORIDE CONTENT : Nil as per BS 5075, AIR ENTRAINMENT : Less than 1% additional air entrained. SPECIFIC GRAVITY : 1.24 + 0.015. ppH VALUE : 7.5 + 0.5. FAIRFLO S can be used with all types of Portland cements and is chloride free. The normal dosage is 200ml to 700ml per 50 kg of cement. However higher dosages can be used with suitable changes in the mix, especially sand to avoid segregation if no water reduction is made. Overdosing upto double the normal dosage levels may lead to excessive retardation of setting time, and may tend to segregate and produce ultra fluid concrete. TYPICAL RESULTS WITH USE OF FAIRFLO S M40 GRADE OF CONCRETE

1) 0.45 w/c ratio ; 2) 53 grade cement ; 3) Washed clean graded 20 mm and 10 mm Agt. ; 4) Sand zone II

FM/05/04/C

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRFLO S

18

HIGH RANGE WATER REDUCER CUM SLUMP RETAINER CUM RETARDING PLASTICISER

FM/09/12/B

BENEFITS l Increase the workability of the concrete hence reduces the water cement ratio by 15 to 20% Greater strength & Durability l Can be used for pump concrete l Can retain the slump for longer time l Extent the setting time l Avoid the cold joints l Reduce permeability. PRODUCT FAIRFLO RM is a melamine based, high range water reducer cum slump retainer cum retarding plasticiser conforming to IS-9103-1979 and ASTM C 494-86 Type G. DESCRIPTION Plasticising admixtures for concrete have now gained wide aceptance throughout the construction industry. Cement particles tend to clump together and form agglomerates which do not readily disperse in water, plasticisers work by improving the dispersion of these agglomerates within the mix which ensures that the cement is used more efficiently. However with normal plasticising admixtures there is a limit to the amount of dispersion that can be added Continued research has resulted in the development of new materials which act as very powerful dispersants without side effects. These are known as "Super Plasticisers". The incorporation of retardant into the system enables workability to be retained for longer period. TYPICAL PROPERTIES Physical States : Brown, non-toxic, aqueous solution ; Specific Gravity : 1.26 ± 0.015 ; Chloride lon content : Nil as per IS 456 & BS 5075 ; Compatibility : With all type of Portland Cement like OPC, PPC or SRC, pH : 7 to 8. STANDARD IS-9103-1979 ASTM C 494 - 86 Type G DOSAGE As with all admixtures the optimum dosage for a particular application is best determined by site trials. Normal dosage of FAIRFLO RM is in the range of 200 ml to 800 ml per 50 Kg. cement - depending upon the workability requirements. Gross over dosing should be avoided since it may produce a concrete which may tend to segregate and show pronounced retardation of set. STORAGE LIFE AND HANDLING PRECAUTION One year in original sealed drum stored under shed below 500C. FAIRFLO RM is mildly alkaline. Any splashing on skin shall be washed off with clean water. If contact with eye occurs wash with clean water and seek medical advice. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

19

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRFLO RM

HIGH RANGE WATER REDUCING SLUMP RETAINER

BENEFITS l Reduces water cement ratio in concrete and retain the initial high workability upto longer time even with much lower dosages. l Improves the workability, and retain slump for longer time. l Improves cohesion thus suitable for pumping of concrete. l High water reduction, results high early and 28 days strength. l Can be used with higher grade of concrete with lower dosages. l Makes the concrete dencer, hence durability increases. l Ideal for mass concreting, pavement concrete and prestressed concrete. l Chloride free. PRODUCT FAIRFLO ASD is a high range water reducing slump retainer, admixture conforming to BS-5075, Part-3 and ASTM C-494,Type - 'G'. PURPOSE To increase workability and to retain slump to much more longer time with lower dosage. DESCRIPTION 1,5,10,50,100 ltrs carbuoys. DOSAGE 600 ml to 1000 ml per 50 kg of cement. DESCRIPTION FAIRFLO ASD is based on modified sulphonated Nepthalene formaldehyde polymer. FAIRFLO ASD can be used in may ways to obtain dense, high strength, durable and very cohesive mix to maintained its cohesiveness upto much more longer time. INCREASES WORKABILITY : When incorporated in concrete mix increases the workability without additional water, and retain the slump for longer time which facilitates for easy placement. STRENGTH : FAIRFLO ASD high range water reducer. It reduces water upto 30% for a given workability results into early and ultimate strength. Such high early strength increases productivity on precast concrete and the production of high strength concrete without increasing cement content. TYPICAL PROPERTIES APPEARANCE : Brown non-toxic, aqueous solution, SPECIFIC GRAVITY : 1.265 + 0.015 at 300C, CHLORIDE ION CONTENT : Nil as per IS-456 & BS-5075. AIR ENTRAINMENT : Less than 1%. STORAGE LIFE : One Year. COMPOSITION : Modified sulphonated Nepthalene formaldehyde polymer. COMPACTIBILITY : With all type of portland cements like OPC, PPC, OR SRC and GGBFS. OVER DOSING : Overdosing above the normal dosage level may lead to excessive retardation of setting times and may tend to bleeding. DOSAGE & PACKING 100 ml to 500 ml / 50 kg of cement. Optimum dosage to be determined by site trials. 1, 5, 20, 50, 100, 200 litre carboys. PRCAUTION HEALTH & SAFETY : Non-toxic brown liquid and no side effects. FIRE : Non Flammable. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/01/10/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRFLO ASD

18 20

INTEGRAL WATERPROOFING ADDITIVE FOR CONCRETE AND PLASTER

BENEFITS l Ensure perfect watertight structure. l Disrupt capillaries causing leakage in structure. l Reduce mortar droping., when used in plaster. l Very low cost. Cost only 60-70 paise per sq.ft. (4" thick slab M15 grade concrete). l Chloride free & free from corrosion. l Fairface concrete surface. Ensures good finish to concrete. l Apart from waterproofing, it increases strength of concrete and plaster. l Increase plasticity of concrete, thus it flows easily without increase in water and better compaction is achieved. l Does not affect the setting time of the concrete and mortar. l Liquid nature ensures homogeneous mixing. l Very small dosage is required per bag of cement. L Compatible with all types of OPC. PRODUCT FAIRCRETE RMW integral, highperformance waterproofing additive is based on high performance polymers, which reduces the permeability throughout the depth of concrete. It confirms to IS 2645 - 1999. DOSAGE & PACKING FAIRCRETE RMW can be added 100-250ml per bag of cement. Optimum dosage is 150ml/50 kg. Cement. 150ML, 500ML, 1, 5, 10, 50, 100, 200 Ltr. Carboys. USES Used in roof casting, beam, sewerage works, plaster, where waterproofing is required. Chajjas, watertanks, parapets, bathroom, toilets. DIRECTION FOR USE Add most of the mixing water to the concrete mix FAIRCRETE RMW with the balance of mixing water and add to the concrete. TYPICAL PROPERTIES Colour : Dark Brown ; Sp. Gravity : 1.070 ; pH : 7 to 8 ; Can be used with all types of OPC. DESCRIPTION l FAIRCRETE RMW in concrete reacts with the cement during the hydration process to form a hydrophobic coating on the pores and voids of concrete which reduce the capillary suction & minimise absorption of water. l Considerable reduction in capillary pores within concrete, reducing Permeability & improving concrete durability. lL Increase durability & water tightness by protecting against the ingress of dampness, soluble salts & other aggressive chemicals. TYPICAL TEST RESULT Grade of concrete - M20; Brand & Grade of cement - Siddhi 53 grade ; Sand Zone - II ; Cement content - 290 kg/m 3.

FM/04/07/G

SHELF LIFE Minimum one year if stored below 50 o C in original containers and stored under shed. HEALTH & SAFETY FAIRCRETE RMW is mild alkaline. If splashes on skin should washed with water. If contact with eye occurs wash with plenty of water and seek medical help. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

21

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRCRETE RMW

INTEGRAL WATER PROOFING ADMIXTURE FOR CONCRETE AND MORTAR

BENEFITS LEAK PROOF CONCRETE : l Minimises permeability throughout the depth of concrete. L Required strength of concrete remains unaltered. l Protects the rebars from corrosion. IMPROVES CONCRETE AT PLASTIC STAGE : l Improves plasticity and cohesion, aids easier placing, better compaction and finishing. V Chloride free hence safe for all structures, even better results will be achieve a in precast work. l Above all the product is more cost effective. PRODUCT FAIRCRETE RMW (LS) is a cost effective, integral water proofing admixture conforming to IS 2645-1999. DOSAGE 200 to 400 ml. of FAIRCRETE RMW (LS) for 50 kgs of cement (optimum dosage is 200ml / 50kg of cement). PACKING 1, 5, 10, 50, 100 Litres carboys. DESCRIPTION FAIRCRETE RMW (LS) is based on specially processed modified lignosulphonates and additives which is supplied as a brown liquid easily dispersible in water. FAIRCRETE RMW (LS) ensures the water proofing by two ways, increases workability in concrete hence 10-15% water reduction will results into dense and impermeable concrete. FAIRCRETE RMW (LS) also contains Porefilling agents which fill-up the micro porosities in the concrete. USES FAIRCRETE RMW (LS) can be used for all PCC and RCC works where water proofing is pre-requisite. Like water tanks, water reservoirs, terrace slabs, balconies, retaining walls, external and internal plasters etc. SHELF LIFE Minimum one year if stored in original sealed containers under shed below 50oC. HEALTH & SAFETY FAIRCRETE RMW (LS) is mild alkaline splashes on skin should be washed with water. If contact with eye occurs wash with plenty of water and seek medical help. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/01/06/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRCRETE RMW(LS)

22

CONCRETE WATERPROOFING ADDITIVE

SHELF LIFE Minimum one year if stored below 50 o C in original containers and stored under shed. HEALTH & SAFETY FAIRCRETE RMW (C) is mild alkaline. If splashes on skin should washed with water. If contact with eye occurs wash with plenty of water and seek medical help.

23

FM/05/06/A

BENEFITS l Compatible with all types of OPC. l Ensure perfect watertight structure. l Disrupt capillaries causing leakage in structure. l Reduce mortar dropping when used in plaster. l Very low cost. l Cost only 60-70 paise per sq.ft. (4" thick slab M15 grade concrete). l Chloride free & free from corrosion. l Ensures good finish to concrete. l Apart from waterproofing, it increases strength of concrete and plaster. l Increase workability of concrete, thus without increase in water and hence better compaction is achieved. l Does not affect the setting time of the concrete and mortar. l Liquid nature ensures homogeneous mixing. l Very small dosage is required per bag of cement. DESCRIPTION FAIRCRETE RMW ( C) a concentrate, high performance waterproofing additive is based on high performance polymers, which reduces the permeability throughout the depth of concrete. It confirms to IS 2645 - 1999. FAIRCRETE RMW ( C) added 100 ml per bag of cement. DOSAGE & PACKING 100 ml of FAIRCRETE RMW ( C) per 50 kg bag of cement. 100ml, 500ml, 1, 5, 10, 50, 100, 200 Ltr. Carboys. USES Used in roof casting, beam, sewerage works, plaster, where waterproofing is required. e.g. Chajjas, water tanks, parapets, bathroom, toilets DIRECTION FOR USE Add most of the mixing water to the concrete mix take calculate amount of FAIRCRETE RMW ( C) with the balance of water and add to the concrete. TYPICAL PROPERTIES Colour : Dark Brown ; Sp. Gravity : 1.070 ; pH : 7 to 8 ; Can be used with all types of OPC. TYPICAL TEST RESULT Grade of concrete - M20; Brand & Grade of cement - Siddhi 53 grade ; Sand Zone - II ; Cement content - 290 kg/m 3.

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRCRETE RMW (C)

WATER REDUCING AIR ENTRAINING AGENT

BENEFITS l IMPROVED QUALITY : Increases workability and cohesion, assist in producing a dense, uniform, closetextured surface free from segregation, and bleeding and improves impermeability of concrete structure and also makes it less prone to cracking. l INCREASED COHESION : Entrained micro-bubbles of air assist in producing cohesion concrete significantly reducing segregation and bleeding, even when poor aggregate or sand grading have to be used. l INCREASED DURABILITY : Improves workability increases compaction whilst the controlled air entrainment considerably enhances resistance to attack by frost or salts by reduction of initial surface absorption of the hardened concrete. USES Improves the quality and long term durability of concrete exposed to severe weathering conditions. Increases the resistance of concrete to damage by seawater, frost and de-icing salts and also makes concrete structures less prone to cracking. Reduces the permeability of low cement content for mass pours such as dams and breakwaters. Is an ideal pumping aid to maintain cohesiveness and minimise segregation where concrete is placed mechanically. DESCRIPTION FAIRCRETE AE is supplied as a dark brown liquid based on selected sugar reduced lignosulphonates combination with compatible surface active agents. FAIRCRETE AE acts at the interface of the cementaggregate particles and mixing water to produce microscopic air bubbles evenly distributed throughout the concrete. The entrained air bubbles are of the optimum diameter and spacing to give durability under freezethaw or salt attack conditions whilst enhancing lubrication during placing. Increased durability: Improved workability increase compaction whilst the controlled air entrainment considerably enhances resistance to attack by frost or salts by reduction of initial surface absorption of hardened concrete. FAIRCRETE AE complies with IS-9103-1979 PROPERTIES CEMENT FINENESS AND CONTENT : The amount of air entrained reduces with an increase in cement fineness or content. AGGREGATE QUALITY : Site proportion variations can adversely affect the degree of air entrainment. This is particularly relevant to the use of crushed aggregate during inclement weather. Excessive site contents may render FAIRCRETE AE ineffective. ORGANIC IMPURITIES : Carbon can reduce the effectiveness of FAIRCRETE AE. CONCRETE TEMPERATURE : A temp. increase will reduce air content. Rise from 10oC to 30oC may have the amount of air entrained. In practice, daily fluctuations are smaller and do not cause significant variation. SETTING TIME : Negligible effect at normal dosage rate. COMPATIBILITY : FAIRCRETE AE can be used with all types of Portland cements and is generally compatible with other admixtures. It is recommended that all admixtures be added to concrete separately. REDUCED PERMEABILITY : The microscopic air bubbles introduced by use of FAIRCRETE AE break up the capillary structure within concrete and hence reduce water permeability. DURABILITY : The action reducing the water permeability of concrete offers increased resistance to weather exposure and attack in aggressive environments. COMPRESSIVE STRENGTH : A 15% free water reduction is often possible with FAIRCRETE AE. The possible normally offsets the anticipated strength loss associated with air entrainment, thus producing air entrained concrete with no increase in cement content. PACKING 1, 10, 20, 50, 100 litres carboys. INSTRUCTION FOR USE DOSAGE : The optimum dosage is best determined by site trials with the actual concrete mix which enables the effect of workability and air content to be measured. The rate of addition is generally within the range 100 ml to 300 ml FAIRCRETE AE per 50 kg. cement according to the air content required. A dosage of 150 ml to 50 kg cement is normally sufficient to obtain 5% air entrainment. MIX DESIGN : Where FAIRCRETE AE is used in an existing mix design, the cement and aggregate proportions should be adjusted to take into account the increase in yield. The sand content can normally be reduced by about 20 kg/m2 for each additional 1% of air entrained. CURING : Efficient concrete curing is essential and is best achieved by use of FAIRCURE C spray applied curing compound. If traditional methods such as water spray or wet hession are used, they must be carried out thoroughly. CLEANING : Spillages of FAIRCRETE AE can be removed with water. OVERDOSING : An overdose of double the recommended measure of FAIRCRETE AE will increase workability and air content and can result in slight set retardation of the concrete. The ultimate strength of the concrete should not be impaired if advantage of the water reduction taken and the concrete is adequately cured. HEALTH & SAFETY Any splashing on skin shall be washed off with clean water. If contact with eye occurs wash with clean water and seek medical advice SHELF ILFE FAIRCRETE AE has a minimum shelf life of 12 months provided the temperature is kept within the range 2oC to 50oC. If the temperature exceeds 50oC in any respect, advice should be sought from the supplier.

24

FM/08/98/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRCRETE AE

CHLORIDE FREE ACCELERATING, WATER REDUCING ADMIXTURE

FM/02/07/B

BENEFITS l Chloride free - safe in prestressed and reinforced concrete. l Produces exceptionally high early strength. l Plasticising action gives increased workability and/or increased strength. l Early setting improves frost resistance. l Suitable for bricklaying mortar mixes. l Particularly effective in concrete at low temperatures. USES To accelerate the setting and early strength gain of Portland cement concrete and mortar mixes without the introduction of chloride. Acts as a plasticiser, so gives significant increases in both ultimate and early strengths. Typical applications include precast concrete, concrete placed in cold weather, concrete for repairs, mortars for brickwork. DESCRIPTION FAIRCRETE NC is a chloride free plasticiser to accelerate the strength in the concrete which is ideally useful for cold weather. Gives additional frost protection by reducing the water content and accelerating hydration of cement. PACKING FAIRCRETE NC is supplied in 1 ltr., 5 ltr., 10 ltr., 50 ltr., & 100 ltr. DOSAGE The recommended dosage range for standard concrete and mortar mixes with all grades of Portland cement is 1 to 2 litres per 50 kg cement. Exact dosage canbe determine by site trials. PROPERTIES Specific gravity : 1.25 at 300C ; Calcium chloride content : Nill to BS 5075 ; Air entrainment : Less than 1%. Compatibility with cements : May be used with all types of Portland cements. Not suitable for use with high Alumina cement. Acceleration : The addition of FAIRCRETE NC to portland cement concrete mixer accelerates both the setting and strength gain. The strength improvments are most significant during the first 18 hours. Long Term Effects : Accelerated corrosion testing of steel in concrete has shown that FAIRCRETE NC does not attect the protection of steel against corrosion even at four times the normal does level. Mixing : FAIRCRETE NC should be stirred well before use. Overdosage : An overdose of double the recommended amount of FAIRCRETE NC will result in excessive acceleration. Dispensing : The correct quantity of FAIRCRETE NC should be measured by means of a recommended dispenser. The company's technical department should be consulted regarding suitable equipment and its installation. FAIRCRETE NC should be added direct into the mixer. Best results are obtained when added at the same time as the mixing water. Curing : A concrete curing membrane should be used, or alternative methods such as polythene, water spray or wet hessian. Cleaning : Spillages of FAIRCRETE NC can be removed with water. STANDARD FAIRCRETE NC complies with BS 5075 Part 1 and ASTM C 494 Type C. SHELF LIFE Minimum shelf life of 12 months provided the temperature has not exceeded 20C to 500C. HEALTH & SAFETY FAIRCRETE NC is toxic. Do not ingest. If ingested, give an emetic of common salt in water and seek immediate medical attention. Prolonged contact with skin should be avoided. Any splashes should be washed well with water. The use of rubber gloves and safety glasses is recommended. Any splashes to eyes should be flushed immediately with plenty of clean water and medical treatment sought.

25

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRCRETE NC

TM

AIR ENTRAINING AGENT

BENEFITS l Improves workability, reduces bleeding and segregation. l Reduces permeability. PRODUCT Air entraining admixture. Conforms to B5075 : 1982 Part 2. PURPOSE To produce controlled air entrainment in concrete mixes. DESCRIPTION Increased durability: Improved workability increase compaction whilst the controlled air entrainment considerably enhances resistance to attack by frost or salts by reduction of initial surface absorption of hardened concrete. It acts at the interface of the cement aggregate particles and mixing water to produce microscopic air bubbles evenly distributed through the concrete. The entrained air bubbles are of optimum diameter and spacing to give durability under freeze-thaw attack conditions whist enhancing lubrication during placing and produce impervious concrete. DOSAGE Normally 30-60ml of FAIRAMIN per 50kg cement. The optimum dosage should be determined by site trials with the proposed mix. TYPICAL PROPERTIES FORM : Liquid, COLOUR : Brown, pH : 11.7, S.G. : 1.03, AIR ENTERTAINMENT : 5% + 1%. COMPATIBILITY : All type of cement. FAIRAMIN may be used with all portland cements. FAIRAMIN reacts physically to produce stable minute air bubbles which are distributed uniformly throughout the concrete. These bubbles serve to greatly reduce both the amount of water absorbed and damage which arises from the formation of ice crystals in the pores of the concrete. Apart form its usefulness in providing a much greater resistance to spalling and crazing in freeze/thaw environments, FAIRAMIN improves the properties of fresh concrete. Thus t gives a concrete better cohesion and workability, reduced segregation and bleeding which often occur when utilizing low quality aggregates. As with all other air-entraining agents the introduction of air would, under normal circumstances lead to a reduction in the compressive strength. However, the improvements in workability and cohesion which are achieved by incorporating FAIRAMIN enable reductions to be made both in the sand content and in the water : cement ratio ; and with most mixes the loss of strength normally associated with air-entrainment is regained.] PACKING 1, 5, 10, 50, 100, 200 ltr. Carbous. WHERE TO USE FAIRAMIN should be used whenever a well compacted durable concrete, resistant to frost action and the effects of deicing salts, is required. Such situations include roads, runways, pavings, hard standings, open storage areas. FAIRAMIN is of great benefit in lightweight aggregate concretes, where it improves workability and reduces tendency to bleed. It is useful in reducing the density of lightweight blocks, without impairing strength, so that blocks meet thermal insulation requirements. FAIRAMIN gives increased durability to dense concrete building blocks and because of the entrained air, a reduction in material costs is achieved. USE FAIRAMIN is supplied ready for use, and should be added direct to the mix with the gauging water. A dosage rate of 3060ml. of FAIRAMIN per 50 kg of cement will normally produce an entrained air content of 4 1/2 + 1 1/2 % as required for pavement quality concrete. The appropriate doage rate of FAIRAMIN will vary depending upon the particular materials and mix design being used. The exact dosage should be determined by site trials. Generally the higher the dosage rate, the greater the air entrainment but mixes with low workability require a higher dosage rate to give a specified air content. In addition, concrete having a low cement but high sand content, will require less FAIRAMIN than a cement-rich, low sanded concrete. Other factors to be taken into account include aggregate grading strength requirement, yield and temperature. Our Technical Department will be pleased to assist in designing mixes to meet specific requirements. Reduces the permeability of low cement content concrete for mass pours such as dams and breakwaters. SHELF LIFE One year in manufacturer's sealed containers stored in dry frost-free conditions. If FAIRAMIN becomes frozen it should be allowed to thaw and then mixed thoroughly before use. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem. FM/01/07/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRAMIN

26

WATERPROOF PLASTER ADDITIVE

FM/05/04/E

BENEFITS l Better consistency l Prolonged workability l Easier spreading of mortar and easy placing of bricks and blocks l Reduces mortar droppings from surface l Improves finish l Greater resistance to frost damage during construction l Protection against freeze-thaw damage after construction l Reduces permeability hence ensures waterproof plaster l Increased yield of mortar results into cost benefits l Reduces drying shrinkage cracks. PRODUCT FAIRPLAST IP is waterproof plaster additive available in powder form, for cement mortar, conforming to BS4887 & IS - 2645 : Part-1 : 1999. YIELD FAIRPLAST IP will increase the yield of the mortar significantly. (depending on type of Sand). PACKING & COVERAGE 200 gms pouch, 1 kg/5 kg/25kg HDPE bags. FAIRPLAST IP is supplied in powder form and should be drymixed into the mortar and water should be added as required slowly with continuous mixing. DESCRIPTION FAIRPLAST IP is supplied as ready to use powder which should be dry mix in mortar. It introduces air into mortar in the form of extremely fine and evenly dispersed bubbles. This entrained air imparts improved workability which, due to the stability of the tiny bubbles, prevents premature stiffening and avoids the need for repeated "knocking up". In the hardened mortar these minute bubbles provide a cautionary effect in screeds or renders. Capillary channels are also made discontinuous by the formation of the bubbles, thus reducing the penetration of water. LIME MIXES : Addition of lime to cement mortar mix to improve plasticity can be completely omitted and replacement should be made with FAIRPLAST IP very economically SHELF LIFE One year in original sealed containers, if stored under shed below 50oC. HEALTH & SAFETY FAIRPLAST IP is an industrial chemical, Avoid unnecessary contact with skin. In case of contact with eyes, splash plenty of water and seek medical advice immediately. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

27

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRPLAST IP

INTEGRAL WATER PROOFING ADMIXTURE FOR MORTAR

BENEFITS l Better consistency l Prolonged workability l Easier spreading of mortar l Reduces mortar droppings from surface l Improved finish l Greater resistance to frost damage during construction l Protection against freeze-thaw damage after construction l Reduces permeability hence ensures perfect water tightness l Increase the yield of mortar results into cost benefits. STANDARD FAIRPLAST IPS is conforms to IS-2645 and BS-4887, Part-1. DESCRIPTION FAIRPLAST IPS is a powder form integral water proofing additive for mortars, which ensures perfect water tightness. It can be used for various applications like external plaster, water tank plaster, sunk slab plaster etc. FAIRPLAST IPS entrains the air into the mortar which fills up the capillaries into the mortar and ensures the perfect water tightness. DOSAGE 1 kg.oof FAIRPLAST IPS per 50 kg. Bag of cement. PACKING 1 Kg, 5 Kg, 25 Kg. SHELF LIFE 1 year, if store under shed in sealed condition. HEALTH & SAFETY FAIRPLAST IP S is non-hazardous but containing lightly alkaline materials, avoid unnecessary contacts to skin. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/05/04/C

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRPLAST IP(S)

28

TM

MORTAR PLASTICISER

FM/02/08/A

BENEFITS l Better consistency and Prolonged workability l Easier spreading and adjustment of bricks. l Reduced mortar droppings and improved finish. l Greater resistance to frost damage during construction. l Protection against freeze-thaw damage after construction. l Increased durability. l Reduced shrinkage minimises cracking and crazing. l Improved adhesion. l Easy working gives increased productivity. l Reduced transport, handling and storage costs. l Costs are less than with lime and masonry cements. l Being liquid disperse easily into the mix. l Economical. PRODUCT Plasticiser for mortars, conforming to BS-4887 : Part-1 : 1986. PURPOSE To produce the plasticity of a rich mix with the economy of lean mix quality materials. USES Ready for use. 100-300ml of FAIRPLAST per 50 kg of cement. DESCRIPTION The use of FAIRPLAST enables the water content of a mix to be reduced. This in turn leads to reduced shrinkage and is another safeguard against cracking and crazing. FAIRPLAST makes the use of lime unnecessary. FAIRPLAST will give improved workability with all building sands. It is particularly useful for producing fatty mixes with coarse sand. Clean building sands make better mortars than silty sands which are prone to strength, shrinkage, and bond problems. Better safer masonry: Mortar fills joints easily & efficiently and ensure stronger construction. Entrains a controlled amount of microscopic air bubbles which increase cohesion and provide lubrication to the sand particles in the mix. WHERE TO USE FAIRPLAST should be used in mortars for brickwork, blockwork, backing coats for plaster and external rendering. PROPERTIES FAIRPLAST is a brown liquid which does not contain calcium chloride. FAIRPLAST introduces air into the mortar in the form of extremely small and evenly dispersed bubbles. This entrained air imparts improved workability which, due to the stability of the tiny bubbles, prevents premature stiffening and avoids the need for repeated “Knocking-up”. In the hardened mortar these minute bubbles provide a cushioning effect against thermal change, thereby minimising cracking and crazing in screeds or renders. Capillary channels are also made discontinuous by the formation of the bubbles, thus reducing the penetration of water. This means that there is an improved resistance to weathering and frost action. SHELF LIFE One year in manufacturer’s sealed containers. FAIRPLAST should be protected from direct sunlight and store under shade below 45 oC. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

29

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRPLAST

TM

FIBRE REINFORCEMENT FOR CONCRETE AND MORTAR

BENEFITS l Chemically inert l Easily and instantly disperse into mix l Improves tensile and compressive strength l Arrest drying shrinkage cracks l Reduces permeability hence ensures water tightness l Reduces density ensures more yield of mix. llReduces number of construction joints in floor l Minimises steel reinforcement in industrial floors l Improves durability l Can be used with all types of OPC l Free from corrosive substances. l Improves impact strength, increase fatique resistance & concrete toughness. l Non corrosive, non-magnetic, chemically inert and 100% alkali proof PRODUCT FAIRFIBRE is a unique specially treated fibre reinforcement for concrete & mortar, conforming to ASTM C1116-89. PURPOSE To improve tensile and compressive strength of concrete and mortar, also to minimises the cracks and reduces permeability in the mix. PACK 125 gm pack. DESCRIPTION FAIRFIBRE is a unique specially treated fibre reinforcement which instantly disperses out through the mix ensures tensile and compressive strength which improves the durability of structure. Reduces rate of heat evolution, spreading heat of hydration over longer period & reducing thermal cracking effects. Used to reduce plastic & hardened concrete shrinkage. DOSAGE The addition rate of FAIRFIBRE varies with grade of concrete and mortar. For optimum performance 125 gm pack should be used with 50 kg. of cement. WHERE TO USE Can be used for internal plaster, External plaster, Concrete repairs, Terrace slab, Industrial floors, Concrete roads, Precast concrete, Railway sleepers etc. FAIRFIBER is recommended where the objective is to control temperature/ shrinkage cracking while improving basic durability TYPICAL PROPERTIES Denier (As per DIN - 53812) - 6.30 ; Tenacity (As per DIN - 53816) - 4.63 ; Material : 100% virgin polypropylene ; Size (1). Length : 10 to15mm (2) Diameter : 30 to 100 micron ; Surface characteristics : Lustrous white rough surface ; Elongation : 55% ; Specific Gravity : 0.90 0.91 ; Modulus of Elasticity : 1240 1517 Mpa ; Melting Point : 160 oC- - 170 oC ; Ignition Point : 590 oC ; Thermal Conductivity : Low ; Electrical conductivity : Low ; Acid & Salt Resistance : High. SHELFLIFE 12 months from the date of manufacturing. HEALTH & SAFETY FAIRFIBRE is a non-toxic and non-flammable. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/04/07/F

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRFIBRE

30

HIGH PERFORMANCE LOW CARBON STEEL FIBER FOR CONCRETE

BENEFITS l Reduces of overall construction cost. l The thickness concrete can be reduced down to half of regular concrete.l Construction period is shortened because a wire mesh installation time is not necessary. l Increase of Fatigue Stress value and crack resistance, thus minimizing cost for repair and maintenance. l Reduction of Crack Width especially under severe conditions such as seawater structures and dock facilities. l Increase of Impact Resistance by approximately 20 times which makes FAIRFIBER SF the best choice for airport runways, bridges and earthquake proof buildings. l Effect of FAIRFIBER SF Length varies by the length and length / diameter ratio. l 3-Dimensional Reinforcement. l FAIRFIBER SF do not form any continuous conductor and electric corrosion is much reduced. L. DESCRIPTION FAIRFIBER SF is made of low carbon cold drawn steel wire and produced in accordance with ASTM A820 type 1. FAIRFIBER SF greatly improves the physical characteristics of concrete. It is easy to use and no special equipment are necessary in the course of mixing and pouring. USES FAIRFIBER SF is steel fiber reinforced concrete which can be easily applied on Floor concrete, Airport Runways, Highways, Factory or warehouse floors where heavy equipment are handled, Tunnel inside reinforcement (Shotcrete) and lining, Slope reinforcement, Repair and maintenance of structures, Metal decks of steel structural buildings, Pressurized water ways, Fire resistant structures, Military facilities, Earthquake resistant buildings and structures etc. PACKING 50 kg HDPE bag. PROPERTIES l FAIRFIBER SF greatly increases fatigue resistance; shear strength, flexibility, impact resistance and breaking strength of concrete. l Due to aforementioned properties, the actual required thickness of concrete can be substantially reduced. l Because it is unique geometric shape, FAIRFIBER SF evenly disperses in concrete, thus improving concrete solidarity. l In many tunnel projects, wire mesh installation not necessary. This gives economic advantage and much faster completion of any projects. l Comparison between FAIRFIBER SF reinforced concrete and regular concrete. Recommended quantities to be used for specific application of FAIRFIBER SF

FM/02/07/A

When Concrete is Reinforced by FAIRFIBER SF : FAIRFIBER SF makes the concrete over come brittleness which is the most disadvantage of regular concrete, by changing the brittleness to ductility, thus drastically increasing the toughness and fatigue resistance of concrete. Effects of FAIRFIBER SF for various applications

31

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRFIBRE SF

NATURAL CELLULOSE FIBRES FOR CONCRETE AND MORTAR BENEFITS l Easier workability l Cracks and shrinkage suppressed l Low tendency to shrink due to the fibre reinforcement l Better standability l Resistant to dilute acids and alkalies l Cracking is prevented during setting time as well as the green stage l Separation inhibitor for dry ready mix l Better productiveness of the plaster l Adhesive adheres very well l High thermal stability due to the fiber reinforcement and a marked fluid retention capacity even at high temperature l Can be used with all types of OPC. PRODUCT FAIRFIBRE NF is natural fiberous cellulose additives for mortar and concrete. PURPOSE FAIRFIBRE NF is used to prevent cracks during setting time and for better productiveness of the plaster. PACK 200 gms pack. DESCRIPTION FAIRFIBRE NF is a fiberous cellulose additives for mortar and concrete FAIRFIBRE NF is native and insoluble in water and organic solvents. WHERE TO USE l Mineral finishing plaster. l Mineral insulting plaster. l Mineral bonding plaster. l Powder adhesive. l Cement bonded joint sealing compounds for tiles. TYPICAL PROPERTIES Moisture content approx - 10-12%; Insoluble in water and organic solvents. Reference values for temperature stressing. DOSAGE 200 gm per bag of 50 kg cement. SHELF LIFE 12 months from the date of manufacturing. HEALTH & SAFETY FAIRFIBRE NF is a non-toxic and non-flammable. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/01/10/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRFIBRE NF

32

TM

CHLORIDE FREE SPRAY CONCRETE PLASTICISER

FM/01/07/B

BENEFITS l Accelerates the hardening Process. l Chloride free - safe for Reinforced Concrete l Provides plasticizing properties thereby jetting becomes easier. l Increases water impermeability, gives perfect water proofing. l Seals the water seepage like ground water in tunnels. l Allows overhead guniting. l Excellent bonding properties. l Can be used in lower temperatures. l Allows thicker layer in single operation hence increases the speed of work. l Reduces frost damage during construction which will save cost. L Versatile. PRODUCT SPRAYCRETE supplied in powder form. DOSAGE 2% to 5% by weight, optimum dosage should be determine by site trials. PACKING 1 Kg, 5 Kg and 25 Kg packs. DESCRIPTION SPRAYCRETE is supplied in powder form, specially developed and designed to meet the demand for efficient and multifold properties desired at guniting job sites. It is suitable admixture for guniting and shotcreting operations. Accelerates the rate of hardening gives perfect water proofing. It have excellent bonding properties which reduces the wastage during operation of guniting, shotcreting or sprayed job, can be do a thick layer in single operation. By guniting with adding the admixture, it accelerats the hardening process by the reactive components rapidly combine with cement par ticles to setting and hardening process thereby making the mor tar or concrete rock hard in minutes after jetting. It reduces the loss of material caused by rebound, thus reducing the cost. It can be used with all types of cement. INSTRUCTION FOR APPLICATION SPRAYCRETE should be directly add to dry mix of proper graded and proportioned sand and cement. Thoroughly mix and then add desired quantity of water Dosage of SPRAYCRETE should determine by trials accordingly the temperature and requirement of consumer. SAHELF LIFE Minimum 6 months, shelf life can increase upto one year if stored under shed and below 350C. HEALTH & SAFETY SPRAYCRETE is alkaline in nature. Avoid contact with skin and eyes. Accidental splashes should be washed liberally with water and seek medical advice. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

33

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SPRAYCRETE

CHLORIDE BASED ACCELERATING PLASTICIZER

BENEFITS l Increases the rate of strength development. l Accelerates the setting time of concrete. l Resistant to freezing in cold weather concreting. l Can be used for P.C.C. Work. l Ideal for hollow blocks and concrete bricks. PRODUCT Chloride based plasticizer for Accelerating the setting time of plain cement concrete for early development of strength. Confirming to IS 9103. USES Concreting in cold weather. Mass concreting under sea water and concrete hollow block manufacturing. PACKING 1,5,10,50,100 ltrs carbuoys. DOSAGE 600 ml to 1000 ml per 50 kg of cement. DESCRIPTION FAIRCRETE W is based on chloride. FAIRCRETE W can be used to increase the rate of strength development. FAIRCRETE W can be used for providing increased resistance to frost damage during and after construction of hollow blocks. Ideal for block making. Use of FAIRCRETE W reduces the damage in transportation of Blocks. Gives additional frost protection by reducing the water content and accelerating hydration of cement. TYPICAL PROPERTIES Physical State : Clear Liquid ; Specific Gravity : 1.310 + 0.015; Solid Content : 40% + 2.5%.. pH :7 to 8. DIRECTION FOR USE FAIRCRETE W should be directly added to the mix preferably with the mixing water. The optimum dosage rate should be determined by site trials. The dosage rate is 600 ml to 1000 ml per 50 kg of cement. SHELF LIFE Minimum one year if stored below 50oC in original sealed containers and stored under shed. HEALTH & SAFETY Ingestion of FAIRCRETE W should be avoided and any splashes to the skin must be washed with water. If contact with eyes occur, wash well immediately and seek medical advice. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/04/07/F

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRCRETE W

34

HIGH RANGE WATER REDUCING SUPER PLASTICIZER CUM EXCELLENT SLUMP RETAINER

FM/04/05/A

BENEFITS l Low heat of hydration of concrete, hence reduced shrinkage cracks. l Gives better cohesive concrete at reduced cement content for a given mix with increased durability. l Gives a highly workable. l Cost effective. l Can replace up to 30% of 53 grade ordinary Portland cement in a given mix hence leading to economy. l Improves finishing. l Reduces mortar dropping. l Better consistency. l Reduced segregation and blooding. l Chloride free. l Spherical FLY ASH particles causes low friction light flow mix white better finesse causes low porosity structures. l Improves strength. l Cement saving without loss of workability or strength. l FLY ASH modified concrete has better sulphate and chloride resistant properties. DESCRIPTION FM-FLY ASH is pulverized FLY ASH collected from rich coal burnouts collected after electrostatic precipitation process. It is compatible with all type of OPC cement. It is recommended for especially mass concrete structures and hot weather concreting purpose. FM-FLY ASH modified concrete gives a better workable, highly cohesive, low perameable and a durable concrete to ordinary concrete. STANDARD FM-FLY ASH conforms to IS-3812 and ASTM D-579. PACKING 40 kg woven bag. WHERE TO USE Mass concreting structures like Dams, Bridges, Road, Retaining wall etc. For concreting to be done in hot weather conditions. For having a better chemicals resistant concrete in highly polluted area hence giving durable concrete. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

35

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FM-FLY ASH

CONDENSED MICRO SILICA FUMES

BENEFITS l Provides the ultimate corrosion protection l improves the performance of fibre reinforced shotcrete. l Cost Effective. l Eliminates the need for membranes. l Can be used to replace cement and reduce temperature differentials. l Ideal for industrial floors and pavements. l Improves concrete pumpability while its high strength reduces the extent of costly and congested reinforcement. l Protects from Alkali Aggregate reaction. USES FAIRMATE MICRO SILICA can be used for tall building, Marine Structures, Shotcrete for Building & structures and underground construction, Waterproof Basement, Bridges, Floors and Pavement. TYPICAL PROPERTIES Grades Available : Grade Density/Range (Kg/m3)* Slurry Grade (SG) <300 Undensified (UD) <400 Densified (D) 500 - 700 * Assured by batch control CANADIAN STANDARD : All silica fume complies with this standard PLANT CONTROL LIMIT : % So3: <1% ; SiO2 : >85% ; Accel Pozzolanic Index : >85% ; Soundless Exp/Cont : <0.2% ; Retained 45 m : <10% ; Variation average Density : <5% ; Variation average Fineness : <5% ; BATCH CONTROL LIMITS : LOI : <6% ; H2O : <2% ;Bag Weight : Yes ; Density : Yes FIRST AIDION : Inhalation : Get out of the dust area of fresh air. Skin : Flush immediately with large quantities of water. Caustic attacks on skin must be treated as burns. Contact a doctor. Eyes : Flush immediately with large quantities of water for at least 15 minutes, depending on the degree of injury. Do not rub the eyes. Contact a doctor is advisable. PRECAUTION FOR USE Threshold Limit values (TLV); TLV - 2MG/M 3; Ventilation : Provide good ventilation in working cases. Limit dust formation as far as possible. Personnel protection : For working operation involving dust formation, use face mask to cover eyes, nose and month. Gloves will prevent drying of the skin. Flammability : Inflammable combustion. SAFE HANDLING INFORMATION STORAGE AND TRANSPORT : Store separate from hydrofluoric acid (hydrofluoric acid on reaction with amorphos silica fume produces toxic silicon tetrafluoride ; SiF4 ) SPILLS AND DISPOSAL : General - Material may be disposed of without specific precaution. Clean up by sweeping and collection of dry material. Clean equipment with water. SPILLS TO WATER : Small quantities can be flushed down the drain. Larger quantities may locally increase the alkalinity of lakes and streams. This may have detrimental effects on fish. QUALITY ASSURANCE FAIRMATE CHEMICALS PVT. LTD. AN ISO 9002 company imports FAIRMATE MICRO SILICA from M/s. MICRO SILICA JV PTY. LTD. which is accredited to quality standard AS3902 and ISO 9002. A test certificate is issued with each order Additional Data SiO2 92 min K2O 0.4 max Fe2O3 0.1 max MgO 0.6 max AI2O3 0.3 max So3 0.3 max Na2O 0.2 max CaO 0.2 max PACKING GradeBag (Kg)FCL (T) Densified 20 16.8 Undensified 20 11.2 Slurry Grade 15 10.8 All bags shrink wrapped on pallets. Densified silica fume is supplied in degradable bags unless otherwise specified. Bulk Bags Grade Bag(T)* FCL (T)* Densified 1.75 17.5 Undensified 1.1 11 Slurry Grade 0.9 9 * All weight are approx. other bag sizes can be made available on request. HEALTH HAZARD INFORMATION HEALTH EFFECTS : Swallowed : Drink large amounts of fresh water. If in doubt, contact a doctor. Eyes : Dust from Silica fume reacts with tears, and may, similar to Portland Cement, cause irritations and have caustic effects, resulting in tears flowing, pain and risk of permanent damage to the eyes. Inhalation : Dust from silica fume may cause irritations of the respiratory tract.

36

FM/08/31/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRMATE MICRO SILICA

Complete solution for water leakage by filling pores by crystallization, by acrylic modified waterproofing coating, polyurethane coating, epoxy coating, Coal tar cold applied coating, waterproofing screeds and instant water plugging compound etc. WATERGUARD (AN EASILY BRUSH APPLIED CEMENTITIOUS WATERPROOFING COATING ) WATERGUARD A (POLYMER MODIFIED CEMENTITIOUS WATERPROOFING COATING ) WATERGUARD A (SUPER) ( HIGH PERFORMANCE POLYMER MODIFIED CEMENTITTIOUS WATERPROOF COATING ) WATERGUARD I (HIGH PERFORMANCE, INSULATING POLYMERIZED WATER PROOF COATING) WATERGUARD VR (SINGLE PACK VAPOUR RESISTANCE WATERPROOF COATING) WATERGUARD WM(F) (A TROWEL APPLIED SINGLE PACK FIBER REINFORCED WATERPROOFING

38 39 40 41 42 43

CEMENTITIOUS RENDER )

WATERGUARD WM(L) (A TROWEL APPLIED THICK SECTION SINGLE PACK FIBER REINFORCED

44

WATERPROOFING CEMENTITIOUS RENDER ) WATERPLUG (A FAST SETTING PLUGGING COMPOUND FOR STOPPAGE OF RUNNING WATER)

WATERPLUG (S) (A FAST SETTING PLUGGING AND PATCHING COMPOUND ) WATERGUARD LP (TWO PART POLYSULPHIDE THIXOTROPIC, HIGH PERFORMANCE, FLEXIBLE WATER PROOF COATING) WATERGUARD CE (HIGH BUILD TAR EXTENDED EPOXY COATING ) WATERGUARD CL ( BRUSH APPLIED COAL TAR BASED HIGH PERFORMANCE WATERPROOF COATING ) WATERGUARD S ( AN EASILY BRUSH APPLIED SINGLE PACK ACRYLIC BASED PENETRATING WATERPROOF COATING ) WATERREPELL S (UNIVERSAL SILICON BASE WATER REPELLENT ) WATERREPELL SUPER (ACTIVE COMPONENT PENETRATION WATERREPELL) WATERREPELL SR (SOLVENTED SILICONE BASED WATERREPELLENT) WATERGUARD AF (HIGH PERFORMANCE POLYMER WATERPROOF COATING ) WATERGUARD AS (SINGLE PACK POLYMER MODIFIED FLEXIBLE CEMENTITIOUS WATERPROOF COATING) WATERGUARD BRICKSEAL (AN EASILY BRUSH APPLIED CEMENTITIOUS WATER PROOF COATING FOR

45 46 47 48 49 50 51 52 53 54 55 56

BRICKSEAL MASONRY )

WATERGUARD T (A TROWEL APPLIED SINGLE PACK FIBER REINFORCED WATERPROOFING CEMENTITIOUS RENDER ) WATERGUARD PU (POLYURETHANE BASED WATERPROOFING COATING ) WATERGUARD C (SINGLE PACK, READY TO USE MULTI COLORED WATERPROOFING COATING) WATERGUARD DAMPROOF ( HIGH PERFORMANCE READY TO USE INJECTION DAMPROOF COMPOUND) WATERGUARD ROOFCOAT ( ACRYLIC POLYMER WATERPROOF COATING)

37

57 58 59 60 61

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

WATERPROOFING SYSTEMS

TM

AN EASILY BRUSH APPLIED CEMENTITIOUS WATER PROOFING COATING

HOUSE

BENEFITS l Economical and easy to use l Excellent adhesion l Non toxic l Allows surface to breath l Excellent waterproofing characteristics. PRODUCT A single pack cementitious render with excellent waterproofing properties which is brush applied. USES All structures which are required to be waterproofed and protected against the ingress of moisture. Basements, Lift Shafts, Water tanks, Swimming Pools, Sewage Tanks, Retaining Walls, Reservoirs, Bridge Pilers, Dams, Tunnels, Dock gates etc. DESCRIPTION WATERGUARD is a prepacked single component powder based on processed cements and special fillers that can be brush applied to well prepared sound substrates to provide extremely tough durable waterproof coating. It is to be applied @ 2-3 mm thickness for water tanks, basements etc., Where water under hydrostatic pressure exists, WATERGUARD must be used in conjuction with WATERGUARD T. PROPERTIES WATERGUARD when used as recommended combines with water and cement to form an impermeable coating by blocking the capillaries and pores. i.e. waterproofing by crystallisation. SURFACE PREPARATION All leaks and water jets must be stopped using WATERPLUG plugging compound. Substrate must be sound, clean and free from loose particles or laitance or contamination and present cracks must be treated with CRACKSEAL (See separate data sheet). MIXING WATERGUARD should preferably be mixed mechanically by using an electric drill and paddle attachment. Pour 8 to 9 litres of water in the container first and add powder slowly while mixing continuously until an even homogeneous mix of brushing consistency is obtained. APPLICATION The prepared surface must be thoroughly wetted with water for absorption and excess water should be removed. WATERGUARD must be applied in 2/3 uniform coats at an application rate of 1-1.5 kg/m 2 per coat on the water pressure side of the structure. Mixed WATERGUARD will remain workable for 20 minutes. Mixing in small quantities is recommended. CURING All tools must be cleaned with water immediately after use. COVERAGE Cover 16.5 - 25 m 2 at a rate of 1.5-1 Kg / m 2, depends on the porosity of the surface. Two or three coats are recommended. PACKING 1 kg, 5 kg, 25 kg bag. SHELF LIFE WATERGUARD has a shelf life of 6 months when stored in original sealed bags under shed in dry conditions. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/04/07/F

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

WATERGUARD

38

TM

POLYMER MODIFIED CEMENTITIOUS WATERPROOF COATING

HOUSE

BENEFITS l Prepacked easy to use water proofing coating l Ensures excellent water proofing characteristics l Excellent adhesion l Flexibility l Allows surfaces to breath l Economical and cost effective water proofing system. DESCRIPTION WATERGUARD A is prepacked two component Powder and Liquid polymer, consist of processed cements and special fillers that can be applied over well prepared sound substrates to provide extremely tough durable waterproof render, 2-3 mm thick for water tanks, basements etc. (Where water under hydrostatic pressure exists, then WATERGUARD A must be used in conjunction with WATERGUARD T or WATERGUARD WM. USES All structures that are required to be waterproofed and protected against the ingress of moisture like Basements, Water tanks, Swimming Pools, Retaining Walls, Bridge Walls, Tunnels, Lift Shafts, Sewage Tanks, Reservoirs, Dams, Dock gates etc. MIXING WATERGUARD A should preferably be mixed mechanically by using an electric drill and paddle attachment. Pour the liquid polymer in the container first and add powder slowly while mixing continuously until an even homogeneous mix of brushing consistency is obtained. SURFACE PREPARATION All leaks and water jets must be stopped using WATERPLUG plugging compound. (Refer relevant Data Sheet). Substrate must be sound, clean and free from loose par ticles or laittances or contamination and preferably be wire brushed. Where cracks are present, cracks must be treated first depending on the type of crack. APPLICATION The prepared surface must be thoroughly wetted with water for absorption and excess water to be removed. WATERGUARD A must be applied in 2/3 uniform coats. Mixed WATERGUARD A will remain for 20 minutes. Mixing in small quantities is recommended. PACKING & COVERAGE

FM/04/07/F

Two or three coats are recommended. CURING All tools must be cleaned with water immediately after use. HOW TO SPECIFY All surfaces to be water proofed shall be prepared and treated with WATERGUARD A or in connection with WATERGUARD T or WATERGUARD WM (F) strictly in accordance with the instructions of FAIRMATE CHEMICALS PVT. LTD. SHELF LIFE 9 months when stored in original sealed pack under shed in dry conditions. HEALTH & SAFETY WATERGUARD A is non toxic and any splashes on the skin can be washed off with water. ADDITIONAL INFORMATION For trowelled finish, WATERGUARD A can be used as primer followed by WATERGUARD T or WATERGUARD WM (F) which is to be troweled on tacky primed surface upto required thickness (recommended thickness is 5 mm to 10mm). See for separate data sheet of WATERGUARD WM (F) for more information. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) cer tified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

39

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

WATERGUARD A

HIGH PERFORMANCE POLYMER MODIFIED CEMENTITIOUS WATERPROOF COATING

HOUSE

BENEFITS L l Prepacked easy to use water proofing coating l Ensures excellent water proofing characteristics l Excellent adhesion l High flexibility l High water resistance l Longer life for foot traffic l Allows surfaces to breath. DESCRIPTION WATERGUARD A SUPER is prepacked two component Powder and Liquid polymer, consist of processed cements and special fillers that can be applied over well prepared sound substrates to provide extremely tough durable waterproof render, 2-3 mm thick for water tanks, basements etc. USES All structures that are required to be waterproofed and protected against the ingress of moisture like Basements, Water tanks, Swimming Pools, Retaining Walls, Bridge Walls, Tunnels, Lift Shafts, Sewage Tanks, Reservoirs, Dams, Dock gates etc. MIXING WATERGUARD A SUPER should preferably be mixed mechanically by using an electric drill and paddle attachment. Pour the liquid polymer in the container first and add powder slowly while mixing continuously until an even homogeneous mix of brushing consistency is obtained. SURFACE PREPARATION All leaks and water jets must be stopped using WATERPLUG plugging compound. (Refer relevant Data Sheet). Substrate must be sound, clean and free from loose particles or laittances or contamination and preferably be wire brushed. Where cracks are present, cracks must be treated first depending on the type of crack. APPLICATION The prepared surface must be thoroughly wetted with water for absorption and excess water to be removed. WATERGUARD A SUPER must be applied. Lay e-glass fiber cloth on the coating. Again apply the second coating above the cloth. A Mixed WATERGUARD A SUPER will remain for 20 minutes. Mixing in small quantities is recommended. CLEANING All tools must be cleaned with water immediately after use. SHELF LIFE 9 months when stored in original sealed pack under shade in dry conditions. PACKING & COVERAGE 2 Abailable in 10 kg powder + 5 ltr. Liquid, which covers 12 to 15 m area. HOW TO SPECIFY All surfaces to be water proofed shall be prepared and treated with WATERGUARD A SUPER or in connection with WATERGUARD T or WATERGUARD WM (F) strictly in accordance with the instructions of FAIRMATE CHEMICALS PVT. LTD. ADDITIONAL INFORMATION For trowelled finish, WATERGUARD A SUPER can be used as primer followed by WATERGUARD T or WATERGUARD WM (F) which is to be troweled on tacky primed surface upto required thickness (recommended thickness is 5 mm to 10mm). See for separate data sheet of WATERGUARD WM (F) for more information. HEALTH & SAFETY WATERGUARD A is non toxic and any splashes on the skin can be washed off with water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/05/01/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERGUARD A (SUPER)

40

HIGH PERFORMANCE, INSULATING POLYMERISED WATERPROOF COATING

HOUSE

FM/04/07/B

BENEFITS l Prepacked factory controlled, ensures consistent quality. l Excellent resistance to water provides good insulation property (8oC variation). l Available in attractive white colour l Can apply on horizontal and vertical surface. l Excellent flexibility. lEasy to apply. l Excellent bonding with the cement base substrates. DESCRIPTION WATERGUARD I is two part polymer based waterproofing coating, specially designed polymer to ensure perfect water tightness, with insulating proper ty to cool down inner temperature and ensures the flexibility to cover the thermal stresses. WATERGUARD I has an excellent frost resistance. Can be used on vertical and horizontal surfaces. PACKING & COVERAGE WATERGUARD I is prepacked two components of 10 kg powder + 5 kg liquid, specially designed polymer processed cement and fillers, which covers approximately 9 to 10 m2 depends upon the substrates MIXING WATERGUARD I to be preferably mix by mechanical mixer using electrical drill and paddle attachment. Add powder slowly, mix continuously until a homogeneous mix obtained. WATERGUARD I can also be mixed by hand but should ensure proper mixing. SURFACE PREPARATION All the surfaces should be clean, free from dust and loose laitance. Where on the existing sur faces if cracks are found, should be treated with CRACKSEAL (See separate datasheet). Before application of WATERGUARD I, prewet the surface and excess water is to be removed. APPLICATION On prepared surface apply two coats of WATERGUARD I by brush or roller. Mixed WATERGUARD I should be used within 20 to 25 minutes of mixing. SHELF LIFE Shelf life is a 12 months, if stored under shed in original sealed condition. HEALTH & SAFETY WATERGUARD I is non-toxic but any splashes on the skin should be washed off with water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) cer tified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

41

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERGAURD I

SINGLE PACK VAPOUR RESISTANCE WATERPROOF COATING

HOUSE

BENEFITS l Ensure water tight membrane. l Allows the surface to breath. l Water vapour. l Excellent waterproofing characteristics. l Can be applied on vertical and horizontal surfaces. l Abrasion resistant. l Single pack, ready to use. l Excellent flexibility. l Easy to apply. l Available in attractive white colour. USES WATERGUARD VR can be used in to make the plywood waterproof where ceramic tiles are been fixed. DESCRIPTION WATERGUARD VR is a single pack vapour resistance waterproof coating, specially designed polymer to ensures perfect water tightness and ensures the flexibility to cover the thermal stresses. WATERGUARD VR has a excellent vage resistance, can be used on ver tical and horizontal surfaces. PACKING & COVERAGE 1, 5, 10, 50, 100 & 200 Ltr carboys. 1 hrs WATERGUARD VR will cover 5-6 m 2 / Two coats. (Coverage will be depending on the porosity of the surface). INSTRUCTION FOR APPLICATION SURFACE PREPARATION : Substrate must be clean and free from loose par ticles or laitance or contamination. APPLICATION : WATERGUARD VR is a ready to use product. No solvents or other diluents should be use. Before application of WATERGUARD VR shake well. On prepared surface two to three uniform coating should be applied by brush or roller. Left materials should be properly packed in the tin for future use. SHELF LIFE & STORAGE WATETRGUARD VR will have a storage life of 12 months in unopened containers when kept in dry conditions at a temperature between 5oC to 45oC. Storage at higher temperature or high humidity may reduce shelf life. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/05/03/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERGAURD VR

42

A TROWEL APPLIED SINGLE PACK FIBRE REINFORCED WATERPROOFING CEMENTITIOUS RENDER

HOUSE

FM/04/07/C

BENEFITS l Prepacked factory controlled mortar. l Ready to use-Only precise quantity of water to be added. l Can resist hydrostatic pressures. l Ensures perfect water tightness. l Compensates the shrinkage and ensures perfect bond. l Fibre reinforced mortar. l Increases compressive & tensile strength. PRODUCT WATERGUARD WM (F) is fibre reinforced cementitious waterproofing mortar for Terrace Slab, Basement, Water Tank, Reservoirs etc. DESCRIPTION WATERGUARD WM (F) is a prepacked cementitious water proofing render which is to be troweled upto required thickness (recommended thickness 10mm to 15mm), normally to be used in conjunction with WATERGUARD A as a primer. USES For waterproofing and protection of all structures, Terrace slabs, Basements, Water tanks, Foundations, Retaining walls, Swimming pools, Bridges, Lift shafts, Tunnels, Dock Gates, Dams, Reservoirs. SURFACE PREPARATION (1) All surfaces where application is to be done, must be clean and free from oil and contamination. All loose particles must be removed by wire brushing. (2) All surfaces where application is to be done, must be wetted thoroughly with water. Allow for absorption and excess water should be removed before application of WATERGUARD WM (F). MIXING WATERGUARD WM (F) : must be mixed with a mechanical mixer using an electric drill paddle attachment. Place the required amount of water in the container. (3.2 to 3.5 Litres of water/25 Kg bag) and whilst mixing add the powder slowly and mix till homogeneous trowellable consistensy is obtained. APPLICATION Apply 'WATERGUARD A' (See separate data sheet) by brush as a primer coat. When 'WATERGUARD A' is wet lay WATERGUARD WM (F) mortar and finish the surface. After one hour apply one coat of WATERGUARD A as a sealing coat. CURING WATERGUARD WM (F) treated surface can be used after 5 days. Normal water curing can be carried out and surface kept wet for minimum 5 to 7 days or FAIRCURE C curing compound should be apply by brush/Spray (Refer separate datasheet). CLEANING All tools must be washed with water immediately after use. SHELF LIFE 6 months WATERGUARD WM (F) should be stored for 6 months in dry condition in original sealed packs under shed. PACKING & COVERAGE 25 kg HDPE bags. 25 kg bags yields approximately 11 Ltrs covers 1.4 Sq.m for 10mm thickness. HEALTH & SAFETY WATERGUARD WM (F) is non toxic and dry splashes must be washed with water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

43

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERGUARD WM(F)

A TROWEL APPLIED THICK SECTION SINGLE PACK FIBRE REINFORCED WATERPROOFING CEMENTITIOUS RENDER

HOUSE

BENEFITS l Prepacked factory controlled mortar. l Ready to use-Only precise quantity of water to be added. l Can resist hydrostatic pressures. l Ensures perfect water tightness. l Compensates the shrinkage and ensures perfect bond. l Fibre reinforced mortar. l Increase compressive & tensile strength. l Cost effective. l Easy to provide slop in terrace. l Can increase the thickness upto 25mm. PRODUCT WATERGUARD WM (L) is fibre reinforced cementitious waterproofing mortar for Terrace Slab, Basement, Water Tank, Reservoirs etc. DESCRIPTION WATERGUARD WM (L) is a prepacked cementitious water proofing render which is trowelled on as a 25mm to 50mm thick render, normally used in conjuction with WATERGUARD A as primer. USES For waterproofing and protection of all structures, Terrace slabs basements, Water tanks, Foundations, Retaining walls, Swimming pools, Bridges, Lift shafts, Tunnels, Dock Gates, Dams, Reservoirs. SURFACE PREPARATION (1) All surfaces must be clean and free from oil and contamination. All loose particles must be removed by wire brushing. (2) All surfaces must be wetted thoroughly with water to allow for absorption and excess water should be removed before application of WATERGUARD WM (L). MIXING WATERGUARD WM (L) : must be mixed with a mechanical mixer using an electirc drill paddle attachment. Place the required amount of water in the container. Whilst mixing add the powder slowly and mix till homogeneous trowellable consistensy is obtained. APPLICATION Apply 'WATERGUARD A' (See separate data sheet) by brush as a primer coat. When 'WATERGUARD A' is wet lay WATERGUARD WM (L) mortar and finish the surface. After one hour apply one coat of WATERGUARD A as a sealing coat. CURING WATERGUARD WM (L) treated surface can be used after 5 days. Normal water curing can be carried out and surface kept wet for minimum 5 to 7 days or FAIRCURE C curing compound should be applied by brush/Spray (Refer separate datasheet). CLEANING All tools must be washed with the water immediately after use. SHELF LIFE WATERGUARD WM (L) should be stored for 6 months in dry condition in original sealed packs under shed. PACKING & COVERAGE 25 kg HDPE bags. 25 kg bags yields approximately 11 Ltrs covers 1.1 Sq.m for 25mm thickness. HEALTH & SAFETY WATERGUARD WM (L) is non toxic and dry splashes must be washed with water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/01/00/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERGUARD WM(L)

44

TM

A FAST SETTING PLUGGING COMPOUND FOR STOPPAGE OF RUNNING WATER

HOUSE

FM/05/04/E

BENEFITS l Stops running water instantly l Sets under water l Non shrink, nonmetallic l High structural strength l Easy to use. DESCRIPTION WATERPLUG is a fast setting hydraulic compound which stops running water instantly. WATERPLUG sets in 1 to 3 minutes depending on temperature and the surface to which it is applied. Lower temperature will retard the setting time and higher temperature accelerates the setting time. It has low exotherm, which minimize the risk of shrinkage and thermal cracking. USES WATERPLUG will stop running water and seepage through concrete and masonary walls, dams, wall and floor junctions. It can be used as a grout around pipes. SURFACE PREPARATION Chiessel out masonary around the hole or crack to a depth and width not less than 25 mm. Ensure that the hole is wider with in the wall than at the surface. (Inverted 'V' Groove). If the water pressure is high at the area to be patched, make weep holes at the base of the wall to relieve the pressure. MIXING WATERPLUG should be mixed with a trowel in small quantities 1:4 by volume or 1:5 by weight (water to WATERPLUG). APPLICATION Hold the mixed WATERPLUG in the gloved hand until heat generation is felt and force the material in to the crack or void and hold tightly with palm of the hand for 3 minutes until WATERPLUG sets. OVER COATING After application of WATERPLUG, we recommended over coating with WATERGUARD WM or WATERGUARD T . (See separate data sheet for more information) for durable performance. CLEANING Tools should be cleaned with water immediately after use. SHELF LIFE WATERPLUG has a shelf life of 6 months in sealed containers if stored under shade in dry condition. PACKING 5 Kg Bag. HEALTH & SAFETY WATERPLUG is non toxic and mildly alkaline. Any splashes must be washed with water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

45

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

WATERPLUG

A FAST SETTING PLUGGING AND PATCHING COMPOUND

HOUSE

BENEFITS l Fast setting pluging compound. l Non shrink, non metallic. l High structural strength. l Easy to use. USES WATERPLUG (S) will stop water and seepage through concrete and masonry walls, dams, wells and floor junctions. It can be used as a grout around pipes. DESCRIPTION WATERPLUG (S) is a fast setting hydraulic compound stops running water instantly. WATERPLUG (S) sets in 1 to 3 minutes depending upon the temperature of mixing water and the surface to which it is applied. Lower temperature will retard the setting time and higher temperature accelerates the setting time. INSTRUCTION FOR APPLICATION SURFACE PREPARATION : Chisel out masonary around the hole or crack to a depth and width not less than 25 mm. Ensure that the hole is wider within the wall than at the surface. (Inverted "V" groove). If the water pressure is high at the area to be patched, make weep holes at the base of the wall to relieve the pressure. MIXING : WATERPLUG (S) should be mixed with a trowel in small quantities 1:4 by volume or 1:5 by weight (water to WATERPLUG (S)). APPLICATION : Hold the mixed WATERPLUG (S) in the gloved hand until heat generation is felt and force the material in to the crack or void and hold tightly with palm of the hand for 5 minutes until sets WATERPLUG (S). OVERCOATING : After application of WATERPLUG (S), we recommend over coating with WATERGUARD WM(F) or WATERGUARD T. CLEANING : Tools should be cleaned with water immediately after use. PACKING 5 Kg bags. HEALTH & SAFETY WATERPLUG (S) is non-toxic but mildly alkaline. Any splashes must be washed with water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/09/09/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERPLUG (S)

46

T W O P A R T P O LY S U L P H I D E , T H I X O T R O P I C , HIGH PERFORMANCE, FLEXIBLE WATERPROOF COATING

HOUSE

FM/04/01/A

BENEFITS l Ensure water tight membrane. l Excellent adhesion to steel & concrete surface. l Excellent abrasion and chemical resistant. l Resistant to petrol, diesel, jet fuel and most other common solvents and also unaffected by mild acids and alkalies. l High build ensures durability of coating. l Can be used on portable water tank. l Provides excellent water proofing. l Excellent weathering characteristics with resistant to rain, snow, heat and ultraviolet light. l Excellent flexibility. l Available in various colours. DESCRIPTION WATERGUARD LP is a two part polysulphide base waterproofing coating provides a chemically resistant coating for walls, terrace, balconies, roof slabs, storage tanks and portable water tank. The cured film is extremely tough, flexible and has a smooth, hard, semi glossy surface with good slip resistant property. WATERGUARD LP has excellent adhesion property & ensures flexibility to take care of thermal expansion contraction. PACKING & COVERAGE 5 kg. Pack. (Two part system RESIN + HARDNER) Covers 12 to 15m2 two coat depend on surface. USES WATERGUARD LP ensures excellent water proofing membrane gives tough, abrasion, chemical resistant coating, which can be used for various kind of concrete & steel surface leakage areas like roof, slabs, water tanks, swimming pools, sewage tanks, retaining walls, lift shafts etc. SHELF LIFE Shelf life 12 months when stored in manufacturer’s undamaged sealed containers under dry conditions, and out of direct sun light. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

47

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERGUARD LP

HIGH BUILD TAR EXTENDED EPOXY COATING

HOUSE

BENEFITS l Excellent adhesion to steel, concrete, plastered surfaces l Excellent abrasion and chemical resistance l Solvent free and low odour l High build ensures perfect water tightness l Cost effective l Flexible l Easy to use l High build ensures durability of coating l Provides excellent waterproofing l Economical. PRODUCT WATERGUARD CE is a two pack solvent free, flexible, high build, waterproof coating, is based on coaltarmodified epoxy resin system, designed to provide combination of water and chemical resistance together with anti erosion characteristics and long term durability. PACKING & COVERAGE 5 kg pack of WATERGUARD CE is sufficient to cover 9 to 10 m 2 for a two coat application achieving DFT. of 400 to 500 microns, 5 Kg. pack consist of preweighed Base and Hardner. WHERE TO USE WATERGUARD CE is a waterproof coating, provides a tough, chemical resistant coating for walls, floors, terrace and water storage tanks. PROPERTIES COLOUR : Black, POT LIFE : at 30OC 45 minutes, CURING TIME : at 30OC, 1 day for light foot traffic, and 7 days for full chemical resistance. TEMPERATURE RANGE : During application 5OC to 45OC, IN SERVICE : 30OC to 80OC. chemical resistance to a wide variety of chemicals including mild Acids, Crude Oils, Diesel, Alkalis, Petrol, Detergents and Sea Water. SURFACE PREPARATION CONCRETE SUBSTRATES : The surface should be made sound free from laitance and cleaned by using suitable degreaser or detergent. All blow holes, surface cracks etc. should made good with suitable epoxy based filler material. Vacuum grit blasting or mechanical scrabbling techniques are recommended to ensure optimum adhesion. STEEL SURFACES : Oil or contaminated surface should be thoroughly cleaned with a degreaser, grit or sand blasting. Where this is not possible, minimal surface preparation by wire brushing followed by acid etching and water jetting should be carried out. MIXING WATERGUARD CE is supplied in ready to use packs having resin and hardner for easy site mixing. Pour the hardner content in to the resin and mix well using a paddle attached to an electric drill for 2-3 minutes until a uniform colour is obtained. APPLICATION WATERGUARD CE must be applied by brush or airless spray to give a continuous coating on the prepared surface, a second coating can be applied after 24 hours. CLEANING All tools and equipments must be cleaned with solvent. SHELF LIFE 12 months in original sealed containers stored under shed below 40OC. If stored below 20OC. shelf life can be increased to one year. HEALTH & SAFETY Gloves must be worn while handling epoxy resin based product, to prevent skin irritation. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem. FM/04/07/E

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERGUARD CE

48

BRUSH APPLIED COAL TAR BASED HIGH PERFORMANCE WATERPROOF COATING

HOUSE

FM/04/11/A

BENEFITS ll Single pack l Economical l Easy to Applied l Excellent Chemical Resistance l Good water proofing Characteristics l Good adhesion on cementitious substrate. l Flexible PRODUCT WATERGUARD CL is brush applied coal tar based high performance waterproof coating for cementitious surfaces. USE For waterproofing and protection in all types of foundations, toilets, sunken slab, sub soil structure, septic tank, Basement. APPLICATION SURFACE PREPARATION: All the surfaces must be clean, dry and free from all loosely adhering particles. The prepared surface must be thoroughly wetted with water for absorption and excess water to be removed. No primer is required for coating of WATERGUARD CL. APPLICATION: Apply at least two coats by brush, roller or air spray, allowing 24 hours between each coat. CLEANING: All tools must be washed with water immediately after use. TYPICAL PROPERTIES COLOUR: black SUBSTRATE TO BE APPLIED: Concrete and steel surfaces DRYING TIME: Touch dry 1 hr Final cure 24 hrs. CHEMICAL RESISTANT: Sulphate - excellent Chloride - Excellent APPLICATION : By brush, roller or spray PACKING & COVERAGE Available in 1 Kg, 5Kg pack. Gives coverage of 4 to 5 m2/kg per coat. SHELF LIFE WATERGUARD CL has a shelf life of 12 months when stored in dry condition in original sealed packs under shade. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

49

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERGUARD CL

TM

AN EASILY BRUSH APPLIED SINGLE PACK ACRYLIC BASED PENETRATING WATER PROOF COATING

HOUSE

BENEFITS l Economical and easy to use l Excellent adhesion l Allows surface to breath l Excellent waterproofing characteristics. l Seals the porous surface and will not allow water to penetrate. l Colourless coating. l Flexible. l Resists effloresence. l Penetrates into the concrete and seals the surface. l Long life. l Resists ultra violet radiation. lPrevent staining and ingress of dirt, grime, oil or grease, rust spotting, pitting dusting and discolouration. PRODUCT A single pack acrylic base waterproof coating which can be easily applied by brush or roller which ensures excellent waterproofing properties. USES For all structures which are required to be waterproofed and to be protected against the ingress of moisture. Basements, Lift Shafts, Swimming Pools, Sewage Tanks, Sunk slab, Balconies, Terrace State, marble, paving, brick, quarry tiles, terrazzo and exposed aggregate panels and paving etc. DESCRIPTION WATERGUARD S is a colourless acrylic based coating which can be applied by brush or roller. Two coats of WATERGUARD S will ensure 80-100 micron film thickness. WATERGUARD S should be applied without any dilution. The product starts curing immediately on exposure to air due to the built-in catalyst and the curing will complete within 24 hrs of application, WATERGUARD S gives a totally dry elastic film within 24 hrs. PROPERTIES WATERGUARD S when used as recommended two coats to form an impermeable coating by blocking the capillaries and pores. Appearance - Clear white Liquid. Viscosity @ 25 oC. Cps - 50 - 150. S.g. - 0.900 + 0.005 SURFACE PREPARATION All leaks and water jets must be stopped using WATERPLUG plugging compound. Substrate must be sound, clean and free from loose particle or laitance or contamination and present cracks must be treated first depending on the type of crack. Before application of WATERGUARD S surface should be DRY. MIXING WATERGUARD S is a ready to use product. No solvents or other diluents should be use. Before application of WATERGUARD S shake well the container. APPLICATION On the prepared surface two to three uniform coats should be applied by brush or roller. Left over materials should be properly packed in the tin for future use. CLEANING All tools must be cleaned with SAFECORE TOOL CLEANER immediately after use. PACKING & COVERAGE 1, 5, 10, 20 Ltr. Carbouy, 1 ltr of WATERGUARD S will cover 5-6 m2 /per coat, (However coverage is depends on the porosity of surface). QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/04/07/C

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

WATERGUARD S

50

HOUSE

BENEFITS l Easily applied water repellent treatment giving a self cleaning, hydrophobic sur face to masonary, concrete and asbestos sheeting l Excellent water repellent l Minimises efflorescence l Economical l Very easy to apply l Colourless hence maintains natural colour of walls . PRODUCT Water repellent for exterior surface with performance meeting the requirement of BS-6477: 1984, Groups 1&2. PURPOSE To provide a durable barrier to water penetration of porous surfaces. PACK 1, 5, 10, 50, 100 Ltrs carbuoys. DESCRIPTION l WATERREPELL S is supplied as ready to use. l On porous surfaces WATERREPELL S provides an invisible barrier to water penetration and remains effective for many years. l WATERREPELL S prolongs the clean appearance of buildings, reduces chemical attack, minimises efflorescence. l Thermal and sound insulation are improved by keeping the wall dry and the risk of frost damage is reduced. l Its performance matches the requirements of BS-6477, Groups 1 and 2. It will be effective on treated clay brickwork, calcium silicate brickwork, cement-based materials and all types of natural stone masonry, including limestone. l WATERREPELL S penetrate deeply into the surface and there the active constituent hydrolyses, lining the pores with a water repellent coating of Silicones. As WATERREPELL S does not form a surface skin and it is colourless, the natural appearance of the building is not altered. The treatment does not block the pores and therefore 'breathing' properties of the wall are unaffected. Trapped moisture can easily dry out. WATERREPELL S is extremely effective and most surfaces require a single coat application. The life of the treatment will depend on the extent of weathering to which the surface is exposed. Due to the excellent waterrepellent properties of WATERREPELL S, dirt and other atmospheric impurities are washed off, by rain and its clean appearance is maintained for a longer period. The application of WATERREPELL S will considerably reduce efflorescence and because the structure remains dry, thermal and sound insulation are improved. The risk of spelling by frost action is minimised. WHERE TO USE WATERREPELL S is suitable for external application to exterior walls of brick or concrete blocks, cement renderings, asbestos cement, concrete and all types of stone, including limestone. Also used as an injection dampcoarse fluid. HOW TO USE 1) COVERAGE RATES : One litre of WATERREPELL S will cover between 4 and 5 m2 of surface depending upon porosity and surface texture. Normally one coat is sufficient, but very porous surfaces may require a further coat. 2) PREPARATION OF SURFACE : All surfaces to be treated must be sound, clean and dry. Any defects and cracks, other than hair line cracks, should be made good. Dirty surfaces should be thoroughly cleaned and organisms such as algae or lichens should be removed. In no circumstances should detergents be used as they may reduce the efficiency of the treatment. The surface should be allowed to dry before the application of WATERREPELL S. WATERREPELL S should not be applied over mastics surfaces Glass, etc. should be protected against splashing during application. 3) WATERREPELL S is supplied ready for use. Apply by brush or low pressure spray. The WATERREPELL S should be applied liberally so that it runs freely down the surface to about six inches below the point of application. When applying by spray, the pressure should be kept as low as possible to avoid excessive misting, and the nozzle held close to the surface. WATERREPELL S dries within a few hours and becomes fully resistant to water 24 hours after application. Brushes, spray equipment, etc. may be cleaned with water. COVERAGE 1 Ltr of WATERREPELL S will cover approx. 4 to 5 m2 of surface depending upon porosity and surface texture. Normally one coat is sufficient. SHELF LIFE One year in manufacturer's sealed containers. HEALTH & SAFETY WATERREPELL S is non-toxic and non-flamable. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

51

FM/04/07/D

UNIVERSAL SILICON BASE WATER REPELLENT

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERREPELL S

ACTIVE COMPONENT PENETRATING WATERREPELL

HOUSE

BENEFITS l Easily applied waterrepell treatment giving a self cleaning, hydrophobic surface to masonary, brick, stone, concrete, mortar and asbestos sheeting l Excellent waterrepell l Deep penetration of absorption reduces spalling due to freeze - thaw and efflorescence there by increasing the life of substrate. l Penetrating treatment will not change appearance of substrate. l Excellent performance and stability. USES Active component penetrating waterrepell for use on mineral substrates such as brick, stone, concrete, mortar and asbestos sheeting. DESCRIPTION l WATERREPELL SUPER is supplied as ready to use. l WATERREPELL SUPER prolongs the clean appearance of buildings, reduces chemical attack, minimises efflorescence. Any other common water repellent will penetrate and provide water repellence by chemically reacting with the substrate. Treated substrates are hydrophobic and retain their original appearance. The WATERREPELL SUPER are small molecules to allow for deep penetration in to the surface. After the emulsion breaks, the active ingredients react with moisture to produce hydroxy groups. These hydroxy groups bond with the substrate and each other to produce a hydrophobic treatment that inhibits water absorption in to the substrate. However in the emulsion form, surfactants protect. The reactive molecules from the water, providing emulsion stability. The life of the treatment will depend on the extent of weathering to which the surface is exposed. Due to the excellent waterrepell properties WATERREPELL SUPER dirt and other atmospheric impurities are washed off, by rain and its clean appearance is maintained for a longer period. PRODUCT Methods of application include airless sprayer, roller and brush. When a brush or roller used, repeat application until the surface remains moist for a few minutes. PACKING & COVERAGE 2 1, 5, 10, 50 & 100 Ltrs. Carboys 1 ltr. WATERREPELL SUPER will cover approx. 4 to 5 m of surface. HEALTH & SAFETY When the WATERREPELL SUPER comes in contact with acids, bases, amines and heavy metals or there compounds, the rate of hydrogen evolution increases. Do not store material in the presence of these contaminants, as hydrogen evolution will occur. Take safety precautions at all times. Do not store or use near sparks or open flames. Do not smoke in the vicinity of application. Use this material in a well-ventilated area away from sparks and open flames. SHELF LIFE When stored in original airtight container WATERREPELL SUPER has a shelf life of 1 year from date of manufacture. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/05/04/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERREPELL SUPER

52

SOLVENTED SILICONE BASED WATERREPELLENT

HOUSE

FM/05/04/A

BENEFITS L l Easily applied water repellent treatment giving a self cleaning, hydrophobic surface to masonry, concrete and asbestos sheeting. lReady to use lVery strong water repellent. lEconomical and easy to use. l Colourless, hence does not after the natural finish of the buildings. l To stop growth of algae, fungus etc. on walls. PRODUCT WATERREPELL SR is a colourless solvented silicone based permanent water repellent. PACKING & COVERAGE 1, 5, 10, 50 & 100 ltrs. Carboys 1tr of WATERREPELL SR will cover 8 to 10 m2 of surface. DESCRIPTION WATERREPELL SR is a supplied as ready to use. WATERREPELL SR is a colourless solvented silicon based liquid which imparts permanent water repellent effects. On porous surfaces WATERREPELL SR provides an invisible barrier to water penetration and remains effective for many years. WATERREPELL SR prolongs the clean appearance of buildings, reduces chemical attack, to stop growth of algae, fungus and minimize efflorescence. To prevent leakage from brick, stone or concrete walls. To prevent dampening of walls due to rain. WATERREPELL SR penetrate deeply in to the surface and there the active constituent hydrolyses, filling the pores with a water repellent coating of silicones. The treatment does not block the pores and therefore 'breathing' properties of the wall are unaffected. Trapped moisture can easily dry out. WATERREPELL SR is extremely effective and most surfaces require a single coat application. Due to the excellent water repellent properties of WATERREPELL SR dirt and other atmospheric impurities are washed off, by rain and its clean appearance is maintained for a longer period. APPLICATION All surface should be free from oil, grease, dust and other foreign materials. WATERREPELL SR is applied by brush or spray on dry surface. Treated surface should not receive moisture for 48 hours. SHELF LIFE One year in manufacturer's sealed containers. HEALTH & SAFETY WATERREPELL S is non-toxic and non-flamable. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

53

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERREPELL SR

HIGH PERFORMANCE POLYMER WATERPROOFING COATING

HOUSE

BENEFITS l Prepacked factory controlled ensures consistency l Ensures perfect water tightness l Can be applied on horizontal and vertical surfaces l Excellent flexibility l Easy to apply l Excellent bonding with the cement base substrates. DESCRIPTION WATERGUARD AF is two part polymer based waterproofing coating, specially designed polymer to ensure perfect water tightness and ensures the flexibility to cover the thermal stresses. WATERGUARD AF has an excellent weather resistance. Can be used on vertical and horizontal surfaces. PACKING & COVERAGE WATERGUARD AF is prepacked two components of 10 kg powder + 5 ltr. (Liquid), specially designed polymer processed cement and fillers, which covers approximately 5 to 7 m2, depends upon the substrates. MIXING WATERGUARD AF to be preferably mixed by mechanical mixer using electrical drill and paddle attachment. Pour the liquid polymer into plastic container and add powder slowly, mix continuously until a homogeneous mix is obtained. WATERGUARD AF can also be mixed by hand but should ensure proper mixing. SURFACE PREPARATION All the surfaces should be clean, free from dust and loose laitance. Where on exist surfaces if cracks are found, should be treated with CRACKSEAL (See separate datasheet). Before application of WATERGUARD AF prewet the surface and excess water to be removed. APPLICATION On prepared surface apply two coats of WATERGUARD AF by brush or roller. Mixed WATERGUARD AF should be used within 20 to 25 minutes of mixing. SHELF LIFE Shelf life is 9 months, if stored under shade in original sealed condition. HEALTH & SAFETY WATERGUARD AF is non-toxic but any splashes on the skin should be washed off with water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/04/07/C

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERGUARD AF

54

HOUSE

BENEFITS l Prepacked easy to use water proof coating l Ensures excellent water proofing characteristics l Excellent adhesion l Flexibility l Allows surfaces to breath l Economical and cost effective water proofing system. l Single pack, easy to mix. DESCRIPTION WATERGUARD AS is prepacked single component polymer based cementitious waterproofing based on, processed cements and special fillers, and polymers that can be brush applied to well prepared sound substrates to provide extremely tough durable waterproof render 2-3 mm thick. USES All structures that are required to be waterproofed and protected against the ingress of moisture like Basements, Water tanks, Swimming Pools, Retaining Walls, Bridge Walls, Tunnels, Lift Shafts, Sewage Tanks, Reservoirs, Dams, Dock gates etc. CLEANING All tools must be cleaned with water immediately after use. MIXING WATERGUARD AS should preferably be mixed mechanically by using an electric drill and paddle attachment. Pour the water in the container first and add powder slowly while mixing continuously until an even homogeneous mix of brushing consistency is obtained. SURFACE PREPARATION All leaks and water jets must be stopped using WATERPLUG plugging compound. (Refer Data Sheet). Substrate must be sound, clean and free from loose particles or lattiance or contamination and preferably be wire brushed. Where cracks are present, cracks must be treated first depending on the type of crack. APPLICATION The prepared surface must be thoroughly wetted with water for absorption and excess water to be removed. WATERGUARD AS must be applied in 2/3 uniform coats. Mixed WATERGUARD AS will remain for 20 minutes. Mixing in small quantities is recommended. SHELF LIFE 9 months when stored in original sealed pack under shade in dry conditions. PACKING & COVERAGE 2 2 l 1, 5 & 25kg. Packing. l 25kg bag covers 17 - 25m l 1-1.5 kg/m of slurry per coat. Two or three coats are recommended. However coverage may varies due to surface absorptions. HEALTH & SAFETY WATERGUARD AS is non toxic and any splashes on the skin can be washed off with water. HOW TO SAFETY WATERGUARD AS is non toxic and any splashes on the skin can be washed off with water. HOW TO SPECIFY All surfaces to be water proofed shall be prepared and treated with WATERGUARD AS or in connection with WATERGUARD T or WATERGUARD WM (F) strictly in accordance with the instructions of FAIRMATE CHEMICALS PVT. LTD. ADDITIONAL INFORMATION For trowelled finish, WATERGUARD AS can be used as primer followed by WATERGUARD T or WATERGUARD WM (F) which is trowelled on to the primed surface when tacky to the required thickness (5 to 10mm) see for separate data sheet of WATERGUARD WM (F) for more information. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

55

FM/02/07/B

SINGLE PACK POLYMER MODIFIED FLEXIBLE CEMENTITIOUS WATERPROOF COATING

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERGUARD AS

AN EASILY BRUSH APPLIED CEMENTITIOUS WATERPROOF COATING FOR BRICK MASONARY

HOUSE

BENEFITS l Economical and easy to use l Excellent adhesion l Nontoxic l Allows surface to breath l Excellent waterproofing characteristic. PRODUCT A single pack cementitious render with excellent waterproofing proper ties which is to be applied by brush. USES All structures that are required to be waterproofed and protected against the ingress of moisture. DESCRIPTION WATERGUARD BRICKSEAL is a prepacked single component powder based on processed cements and special fillers that can be brush applied to well prepared sound substrates to provide extremely tough durable waterproof coating of 1-2 mm thick for brick masonry or plastered surface. PROPERTIES WATERGUARD BRICKSEAL when used as recommended combines with water and cement to form an impermeable coating by blocking the capillaries and pores. SURFACE PREPARATION All leaks and water jets must be stopped by using WATERPLUG plugging compound. Substrate must be sound, clean and free from loose particles or laitance or contamination and preferably be wire brushed. Where cracks are present, cracks must be treated first, depending on the type of crack. MIXING WATERGUARD BRICKSEAL should preferably be mixed mechanically by using an electric drill and paddle attachment. Pour 8 to 9 litres of water in the container first and add powder slowly, keep mixing continuously until an even homogenous mix of brushing consistency is obtained. APPLICATION The prepared surface must be thoroughly wetted with water for absorption and excess water should be removed. WATERGUARD BRICKSEAL must be applied in 2/3 uniform coats at an application rate of 1-1.5 kg /m 2 per coat on the water pressure side of the structure. Mixed WATERGUARD BRICKSEAL will remain workable for 20 minutes. Mixing in small quantities is recommended.. CLEANING All tools must be cleaned with water immediately after use. PACKING & COVERAGE 25 Kg bag (Cover 16.5 - 25 m 2 at a rate of 1.5-1 Kg / m 2, depending on the porosity of the surface two or three coats are recommended. SHELF LIFE WATERGUARD BRICKSEAL has a shelf life of 6 months when stored unopened, in original sealed bags under shed in dry conditions. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/01/07/D

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERGUARD BRICKSEAL

56

A TROWEL APPLIED SINGLE PACK FIBRE REINFORCED WATERPROOF CEMENTITIOUS RENDER

HOUSE

FM/04/07/E

BENEFITS l Prepacked factory controlled mortar l Ready to use l Only precise quantity of water to be added l Can resist hydrostatic pressures l Ensures perfect water tightness l Fibre reinforced mortar ensures long durability and watertightness. PRODUCT WATERGUARD T is cementitious fibre reinforced waterproofing mor tar for watertank, basement etc. Where hydrostatic pressure exists. DESCRIPTION WATERGUARD T is a prepacked cementitious water proofing render which is to be troweled on as a 5mm thick render normally used in conjunction with WATERGUARD A as a primer. USES For waterproofing and protection of all structures; like Basements, Water tanks, Foundations, Retaining walls, Swimming Pools, Bridge Decks, Lift shafts, Tunnels, Dock Gates, Dams, Reservoirs. Where very high hydrostatic pressure exists, WATERGUARD T must be applied in 2 coats of 5mm thickness. SURFACE PREPARATION (1) All leaks and water jets must be stopped using WATERPLUG Compound. (Refer relevant Data Sheet). (2) All surfaces must be sound, clean and free from oil and contamination. All loose par ticles must be removed by wire brushing. (3) All surfaces must be wetted thoroughly with water to allow surface absorption and excess water to be removed before application of WATERGUARD T. MIXING WATERGUARD T must be mixed in a mechanical mixer using an electric drill paddle attachment. Place the required amount of water in the container (5 to 5.5 Litres of water / 25 kg bag) and during mixing add the powder slowly and mix till homogeneous trowellable consistency is obtained. (Mixing of FAIRFIBRE 125 gm / 25 Kg bag of WATERGUARD T is recommended to ensure perfect bond and water proofing). APPLICATION WATERGUARD A as a primer coat and when WATERGUARD A is wet apply 5mm thick WATERGUARD T mortar. Normally WATERGUARD T is used for same thickness treatment. (See WATERGUARD WM (F) application guide.) CURING The WATERGUARD T applied surface must be kept under water at least for 7 days and only after that the surface should be brought to use. CLEANING All tools must be washed in the water immediately after use. SHELF LIFE 6 months. WATERGUARD T should be stored under dry condition in original sealed packs under shed. PACKING & COVERAGE 25 Kg HDPE bags. 25 Kg bag yields approximately 13 Litres which covers 2.6 sq. m. for 5 mm thickness. HEALTH AND FAFETY WATERGUARD T is non toxic and dry splashes must be washed with water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) cer tified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

57

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERGUARD T

POLYURETHENE BASED WATERPROOF COATING

HOUSE

BENEFITS l Easy to use l Prepacked & preweighed l Excellent finishing l Ensures perfect waterproofing l Tough and abrasion resistant l Excellent resistance to chemicals, alkalies, acids, oil / grease etc. PRODUCT WATERGUARD PU is a high build, polyurethane, two par t, waterproofing coating, provides durable and extremely tough films on concrete surfaces. PACKING 5 Kg (Two part - Base and Hardener). COVERAGE 6 m2/litre/2 coats. APPLICATION Clean the surface and remove all loose particles from the surface. Apply two coats of WATERGUARD PU by brush/roller or airless spray. PROPERTIES Pot Life : 6-8 hours Drying Time : Touch dry - 2 hours at 30oC, Hard dry - 24 hours at 30oC. Shelf Life : 6 months Film Thickness : 35 microns per coat HEALTH & SAFETY WATERGUARD PU is a solvent based polyurethane system and hence wears gloves and goggles for overhead application to prevent contact with eye. Any splashes on skin should be washed with plenty of water and seek for medical advise immediately. In closed areas, good ventilation must be ensured must be strictly prohibited which suring WATERGUARD PU. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/09/12/D

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERGAURD PU

58

SINGLE PACK, READY TO USE MULTI COLOURED WATERPROOFING COATING

HOUSE

FM/01/00/A

BENEFITS l Single pack, ready to use. l Available in various colours. l Can be applied on vertical & horizontal surfaces. l Colour are stable. l Gives insulation properties. l Abrasion resistant. l Allows the surface to breathe. l Flexibles. l Cost effective. l Easy to apply. l Excellent watertightness. PRODUCT WATERGUARD C is a high build flexible waterproofing coatings for concrete/plaster, surfaces. DESCRIPTION WATERGUARD C is a ready to use, waterproofing coating contains special waterproofing filler to ensure waterproofing. It also provides extremely tough decorative waterproof coating, which allows to breathe the surface. USE Can be used in all types of slab, Vertical/Horizontal Surfaces, etc. PROPERTIES Surface finish : Matt. Application Temperature : 3oC to 40oC. Dry Time : 30 minutes two to three coats are recommended for perfect waterproof. Colour : Biscuit, Cream, Pista, Grey, White (Special shades on request). Insulation : Two coats of WATERGUARD C will ensure 2 to 3oC less temperature (and light shade 3 to 4oC less temperature) APPLICATION The prepared surface must be thoroughly wetted with water for absorption and excess water to be removed. WATERGUARD C must be applied in 2/3 uniform coats. Mixed WATERGUARD C will remain for 20 minutes. PACKING 5 / 20 Ltrs. Plastic buckets. SHELF LIFE WATERGUARD C can be stored for 12 months in dry condition, original sealed pack under covered roof. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

59

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERGAURD C

HIGH PERFORMANCE READY TO USE INJECTION DAMPROOF COMPOUND

HOUSE

BENEFITS l Economical. L Non toxic & Non flammable. Ready to use. No mixing require. l Excellent protect to dampness. l Chloride free. l Deeply penetrate into the wall. l Will not repeat the dampproof problem in future. Faster injection times than conventional DPC fluids. l Low viscocity hence penetrates deep into wall. PRODUCT WATERGUARD DAMPPROOF is a silicone based ready to use injection damp proof material. PACKING 1, 5, 10, 50, 100 & 200 ltr. Carboys. Injection cartridge is available on request. DESCRIPTION WATERGUARD DAMPPROOF is silicone based ready to use on dampness surfaces when injected into masonary forms a chemicals damp proof course. WATERGUARD DAMPPROOF provides an invisible barrier to dampness and remains effective for many years. WATERGUARD DAMPPROOF utilizes novel silane technology, which results in a high performance, low odour injection material. It also breaths capilary and develops intial waterrepellancy quickly, and gives complete protection against dampness. APPLICATION Drill the hole bottom of the wall. Hole should be 10-15 mm in diameter depending on the size o the injector nozzle, and spaced at no more than 1 feet. Drill hole every 1 feet. Then insert the injection nozzles in to the hole and inject the WATERGUARD DAMPROOF in each holes. (Injection cartridge available on requrest). SHELF LIFE One year in manufacturer’s sealed containers. FINISHING Plug the injection holes with WATERPLUG damaged plaster should repaired by CEMSCREED HM(F). STORAGE Store between 5oC to 45oC store out of direct sunlight. HEALTH & SAFETY WATERGUARD DAMPPROOF is a non toxic and non-flamable. Read material safety datasheet, available on request. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/04/05/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERGAURD DAMPROOF

60

HOUSE

BENEFITS 1) Water proofing: Excellent waterproofing characteristics, flexible, UV resistant, tough, durable, abrasion resistant and very good adhesion to concrete surfaces. Resistance to chemical & oil penetration. 2) Repairs: Early strength gain, increases tensile proper ties, excellent bonding with most of the building materials, proven performance, can be used with potable water. USES All structures that are required to be waterproofed and protected against the ingress of moisture like Basements, Water tanks, Swimming Pools, Retaining Walls, Bridge Walls, Tunnels, Lift Shafts, Sewage Tanks, Reservoirs, Dams, Dock gates etc. Concrete repair. Floor screeds and toppings. External rendering. Fixing brick slips and tiles. Protection of steel from corrosion. For modifying the proper ties of cement mortar and cement concrete for specialised application. Gives good bonding strength between steel and cement. DESCRIPTION WATERGUARD ROOFCOAT is a highly specialized co-acrylic polymeric waterproofing compound designed for use with cement compositions. It is used in mor tar and concrete as an admixture to increase resistance to ingress of moisture/water , wear resistance and durable material. It is used with cement as a reliable water-resistant bonding agent. PACKING WATERGUARD ROOFCOAT supplied in 200ml, 1 ltr., 5 ltr., 10 ltr. 50ltr. And 100 ltr. Containers. APPLICATION PROCEDURE Surface preparation : first remove all loose or cracked concrete till sound sur face is encountered, clean reinforcement steel if exposed by mechanical means. Moisten the surface with clean water and allow excess surface water to evaporate. Application : (1) As bonding agent : mix WATERGUARD ROOFCOAT with neat cement in 1:1 proportion by volume. Apply with a brush immediately over the cementitious surface. (2) For repair : prepare he mortar by adding 20% of WATERGUARD ROOFCOAT with 1:3 cement mortar. Apply this mortar upto 15mm thickness. (3) For waterproofing : mix WATERGUARD ROOFCOAT and cement in 1:1 proportion by volume. Apply first coat when the surface is in dry to touch condition and allow it to dry for 4 to 5 hrs. Apply second coat and allow is to air cure for at least 72 hours. MIXING & COVERAGE Mix 1 Ltr Waterguard Roofcoat with 1 Ltr clean water & 2 kgs cement thoroughly which covers approximately 100 sft. For concrete repairs mix 200 ml Waterguard Roofcoat per 50 kg cement. TYPICAL PROPERTIES COMPRESSIVE STRENGTH : Up to 60 N/mm 2 depends on cement used and workability ; TENSILE STRENGTH : Up to 5.0 N/mm 2 depends on cement used and workability ; FLEXURAL STRENGTH : Up to 10 N/mm 2 depends on cement used and workability ; FREEZE THAW RESISTANCE : Excellent ; WATER VAPOR PERMEABILITY : Less than 4 gm/m 2/24hr., Through 11 mm thick test piece ; ADHESION : Excellent to concrete, steel, brick etc. ; CHEMICAL RESISTANCE : Resists mild acids, alkalies, sulphates, chlorides, urine, dung, lactic acid, sugar, etc. ;SHRINKAGE DURING CURE : 0.01% to 0.02%. CHLORIDE/ SULPHATE / NITRATE / THIOSULPHATE CONTENT : Nil. SHELF LIFE One year. Should be stored under shed below 500 C. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) cer tified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

61

FM/04/07/A

ACRYLIC POLYMER WATERPROOF COATING

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

WATERGAURD ROOF COAT

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

ENGINEERING GROUTS A wide range of cementitious, resin and polyurethane based engineering grouts which has nonshrink, free flow, high strength properties. FLOWGROUT will be used in various equipment grouting and injection grouting. FLOWGROUT 40 (HIGH STRENGTH, FREE FLOW, NON-SHRINK GROUT) FLOWGROUT 60 (ULTRA HIGH STRENGTH, FREE FLOWING, NON-SHRINK CEMENTITIOUS GROUT) FLOWGROUT AG (NON-SHRINK, HIGH-STRENGTH, LARGE SECTION CEMENTITIOUS GROUT) FLOWGROUT SPECIAL (ULTRA HIGH STRENGTH, NON SHRINK, FREE FLOW CEMENTITIOUS GROUT) FAIRGROUT (HIGH STRENGTH., NON SHRINK, POLYMER CEMENTITIOUS GROUT) FAIRADD (SUPER-PLASTICIZER, SHRINKAGE COMPENSATING GROUT ADMIXTURE) FAIRADD S (PLASTICIZING EXPANDING GROUT ADMIXTURE) FLOWGROUT EP (A HIGH PERFORMANCE FREE-FLOW EPOXY RESIN GROUTING SYSTEM) FLOWGROUT EP(H) (A HIGH PERFORMANCE TEMPERATURE RESISTANT FREE-FLOW,

63 64 65 66 67 68 69 70 71

EPOXY RESIN GROUTING SYSTEM)

FLOWGROUT EP(L) (A HIGH PERFORMANCE FREE-FLOW EPOXY RESIN GROUTING SYSTEM) ANCHORGROUT (HIGH STRENGTH, THIXOTROPIC, POLYESTER GROUT) FLOWGROUT EPLV (LOW VISCOSITY INJECTION EPOXY GROUT) FLOWGROUT EPLV (SPECIAL) (A HIGH PERFORMANCE FREE FLOW EPOXY RESIN FOR

72 73 74 75

BEARING GROUTING SYSTEM)

FLOWGROUT CPLV (READY TO USE INJECTION CEMENTITIOUS GROUT) FLOWGROUT PULV (LOW VISCOSITY INJECTION RESIN GROUT) FAIRMATE SOIL STABILIZER & POLYROCK (LOW VISCOSITY HYDROPHOBIC POLYURETHANE SYSTEM) FLOWGROUT RESIN CAPSULES (SYNTHETIC RESIN CAPSULES FOR STUD FIXINGS) FLOWGROUT ROCK CAPSULES (RESIN CAPSULES FOR ROCK BOLTING) APPLICATION GUIDE LINE (FLOWGROUT AND FAIRADD PRECISION NONSHRINK FREE FLOW GROUTS)

62

76 77 78 79 80 81

TM

HIGH STRENGTH, FREE-FLOW, NON-SHRINK GROUT

BENEFITS l Shrinkage offset by expansion to ensure original retention of original volume l Free flowing self levelling grout l Easy placement and filling of under bases of machinery l No metallic content and chloride free l Prepacked, factory controlled ensures consistent materials needing only the addition of water. PRODUCT A Single pack ready to use, high strength, free flowing, non shrink grout. FLOWGROUT 40 is a blend of specially processed cement and special fillers, free from corrosive substances and additives. PURPOSE Bolt pockets and base plate grouting of all rotary and static equipments, Crane, Stanchion bases and all types of machinery in all types of industrial projects. YIELD One pack of FLOWGROUT 40 will yield approximately 14 litres of grout when mixed with specified quantity of water. EXPANSION FLOWGROUT 40 possesses ensures expansion of 0.80 to 1.50% during setting leads to superior bonding to surrounding concrete surface. DESCRIPTION FLOWGROUT 40 is based on specially processed cements containing fillers and additives. FLOWGROUT 40 is supplied as ready to use grout requiring addition of precise quantity of water at site (4.75 Litre/25 Kg grout). FLOWGROUT 40 is suitable for gap widths between 10mm-50mm. For width less than 10mm FLOWGROUT EP resin grout can be used. For thickness in excess of 50mm. (say 75-100), cleaned washed 10mm aggregates can be incorporated at the rate of 50%-100% of the quantity of grout used. The water needs to be precisely measured. 25 Kg of FLOWGROUT 40 will require 4.75 Litre of water (W/P = 0.19) for making flowing grout. Expansion: Controlled expansion occurs in the unset material to ensure that the grout, when cured will continue to occupy its original volume within the confines of the voids in which it was placed. For thicker section it is necessary to fill out grout with well graded silt free aggregate to minimize heat build up. TYPICAL STRENGTH DEVELOPMENT The compressive strength of FLOWGROUT 40 is found to be as per table mention here in.

600 400 200

63

FM/04/07/F

0

PROPERTIES l Yield per 25 Kg : 14 Ltrs. Approx l Pourable life : 20 minutes l Density : 1800 Kg/m 3 l Application : 10OC to 40OC l Expansion (% Vol): 0.8 to 1.5 l Flow on Flow Table : 18 to 24 cms. PACKING & SHELF LIFE l 25 Kg lined HDPE bags l FLOWGROUT 40 has a minimum shelf life of 6 months if stored in a dry enclosed area in unopened bags. HEALTH & SAFETY FLOWGROUT 40 is non-hazardous, however inhalation of the dust should be avoided while handling. In wet state if contact with eye occurs, wash well with planty of clean water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FLOWGROUT 40

TM

ULTRA HIGH STRENGTH, FREE FLOWING, NON-SHRINK CEMENTITIOUS GROUT

Strength in Kg/cm

2

BENEFITS l Prepacked, factory controlled consistent material needing only addition of water l Shrinkage offset by expansion to ensure original volume is retained l Free flowing, self levelling grout l Easy placement and filling of under bases of machinery l Non metallic and chloride free. l Holds up to industrial machinery vibration & impact. l Extended work time for easy placement. l Excellent adhesion to concrete and steel. l Non staining. l Contains no calcium chloride additives so there can be no rusting or staining of metal contacts or reinforcement. PRODUCT A Single pack ready to use, ultra high strength, free flowing, non shrink grout. FLOWGROUT 60 is a blend of specially processed cement and special fillers, free from corrosive substances and additives. USES Bolt pockets and base plate grouting of all equipment, Crane, stanchion bases and all types of machinery with dynamic load. YIELD One pack of FLOWGROUT 60 will produce approximately 12.5 litres of grout when mixed with specified quantity of water. DESCRIPTION FLOWGROUT 60 is based on specially processed cement containing fillers and additives. FLOWGROUT 60 is supplied as ready to use grout requiring addition of precise quantity of water at site (3.750 to 4 Litre/25 Kg Grout). FLOWGROUT 60 is suitable for gap widths of between 10mm - 50mm. For width less than 10mm FLOWGROUT EP resin grout can be used (see separate data sheet for more information) for thickness in excess of 50mm. (say 75-100), cleaned washed 10mm aggregates can be incorporated at the rate of 50% - 100% of the quantity of grout used. Expansion: Controlled expansion occurs in the unset material to ensure that the grout, when cured will continue to occupy its original volume within the confines of the voids in which it was placed. For thicker section it is necessary to fill out grout with well graded silt free aggregate to minimize heat build up. PROPERTIES The water needs to be precisely measured and 25 Kg of FLOWGROUT 60 will require 3.750 litre for pourable consistency (W/P - 0.15) and 4 litres for flowable consistency (W/P - 0.16). YIELD PER 25 KG : 12.5 lit.. approx : POURABLE LIFE : 20 minutes : APPLICATION TEMP. : 10O C to 40O C; EXPANSION (% VOL): 0.8 to 1.5%. FLOW : 17 to 22 cm on flow table. Flow tested (as per BS : 4551 Part-12, 1980) - 315% at flow consistency. TYPICAL STRENGTH DEVELOPMENT Compressive strength : Average strength (Kg/cm2) at 700 flowable and pourable consistency tested as per BS 1881 : 600 Part 116, 1983. Compressive

500 400 300 200 100 0

Series1 Series2 Pourable Flowable

1

3

7

28

Age in Days

CURING 3-4 hours after grouting, all exposed areas must be cured with wet hessian cloths (keep wet always) or water ponding where ever possible for minimum 7 days. [Separate application details are available on request]. PACKING & SHELF LIFE l 25 Kg. FLOWGROUT 60 is supplied in lined HDPE bag l FLOWGROUT 60 has a shelf life of 6 months, if stored in a dry enclosed area in unopened bags. HEALTH & SAFETY FLOWGROUT 60 is non-hazardous. However, inhalation of dust should be avoided while handling. In its wet state, if contact with eye occurs, wash well with clean water. All equipments and tools must be rinsed with water immediately after use and then dried. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

64

FM/04/07/E

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FLOWGROUT 60

TM

NON-SHRINK, HIGH-STRENGTH, LARGE SECTION CEMENTITIOUS GROUT

INSTRUCTION FOR APPLICATION FLOWGROUT AG should be used on clean, sound substrates, free from dust and laitance and with a roughened surface. The concrete surface should be continuously soaked with water for minimum 12 hours before applying the grout. MIXING FLOWGROUT AG should be mixed mechanically. Mixing should be carried out with mechanical power mixer or free fall concrete mixer. For smaller quantity, FLOWGROUT AG can be mixed by slow drilling machine attached paddle. Mix continuously for 3 (Three) minutes to achieve smooth and even consistency. YIELD 25 kg of FLOWGROUT AG will give yield of approx. - 12.5 Ltr. CURING All exposed surfaces of grout with FLOWGROUT AG should be cured by water curing and spread polythylene sheet. Proper concrete curing system should be followed. HEALTH & SAFETY FLOWGROUT AG is non-hazardous. However inhalation of dust should be avoided while handling. In wet state, if contact with eye occurs, wash well with clean water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

65

FM/01/07/C

Compressive

BENEFITS l Ready to use lNon-shrink l Excellent bond l Durable l Attain ultra high strength (700 kg / cm2 at 28 days) PRODUCT FLOWGROUT AG is a blend of modified special cements and selected aggregates, free from corrosive substances. DESCRIPTION FLOWGROUT AG is a high strength, super flowing, large section cementitious grout. It is a blend of specially selected cement, silica, aggregates and additives, when mixed with water, produces a consistent, reliable, non-shrink, ultra high strength large section grout. PACKING 25 Kg. lined HDPE bags. USES For thick section structure, machine bases, large sections as machine pockets, crane-rails, precast element, etc. PROPERTIES Average compressive strength of FLOWGROUT AG at 30O C tested under restrained using 7.07 cm. cubes with water powder ratio 0.19 (fluid consistency) as per BS - 1881 part 116, 1983.

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FLOWGROUT AG

TM

ULTRA HIGH STRENGTH, NON-SHRINK FREE FLOW CEMENTITIOUS GROUT

BENEFITS l Prepacked factory controlled l Ready to use, only precise quantity of water to be added l Ideal for heavy dynamic and rotary equipments l Ultra high strength i.e. 875 Kg / cm2 l Shrinkage offset by expansion to maintain original volume l Free from corrosive substances l Free flowing and self leveling grout. l Flowgrout special, on setting will have a micro cellular structure with high frost, fire and oil resistance. PRODUCT A Single pack ready to use, ultra high strength, free flowing, non shrink grout. FLOWGROUT SPECIAL is blend of specially processed cement and special fillers which are free from corrosive substances and additives. USES All type of dynamic and rotary equipments. PACKING & YIELD 25 Kg HDPE bags. 25 Kg of FLOWGROUT SPECIAL will give approximately 12 litres of grout when mixed with specified quantity of water. DESCRIPTION FLOWGROUT SPECIAL is based on processed cement containing fillers and additives. FLOWGROUT SPECIAL supplied as ready to use grout requiring addition of precise quantity of water at site. (3.25 ltr/25 Kg of cement). FLOWGROUT SPECIAL is suitable for heavy rotary and dynamic load equipments. For less than 20mm gap FLOWGROUT EP resin base grout can be used (see separate data sheet for more information). For thickness excess 75 mm cleaned washed 10 mm down aggregates can be incorporated at the ratio of 50 to 100% of the quantity of grout used. Expansion : Controlled expansion occurs in the unset material to ensure that the grout, when cured will continue to occupy its original volume within the confines of the voids in which it was placed. PROPERTIES Water required for 25 Kg bag : Pourable 3.25 litres (0.13 w/p ratio) Flowable 3.75 ; Yield per 25 Kg of grout : 12 litre approximately; Expansion (% vol) : 0.8 to 1.5; Flow at flow consistency (tested as per 4551 P-12, BS : 1980) : 18 to 22 cm. Compressive strength : Average strength (Kg/cm 2 ) at flowable and pourable consistency tested as per BS 1881 : Part 116, 1983. Compressive

CURING 3-4 hours after grouting, all exposed areas must be cured with wet hessian cloths (keep wet always) or water ponding wherever possible for minimum 7 days. [Separate application details are available by request]. SHELF LIFE FLOWGROUT SPECIAL has a shelf life of 6 months, if stored in a dry enclosed area in unopened bags. HELATH & SAFETY FLOWGROUT SPECIAL is non-hazadous. However, inhalation of dust should be avoided while handling. In its wet state, if contact with eye occurs, wash well with clean water. All equipment and tools must be rinsed with water immediately after use and then dried. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem. FM/11/09/C

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FLOWGROUT SPECIAL

66

TM

HIGH STRENGTH, NON SHRINK, POLYMER CEMENTITIOUS GROUT

FM/11/09/D

BENEFITS l Ideally suited as a heavy duty grout for machinery, tracks cranes and construction joints l Improves tensile properties l Non shrink l Attains high early and ultimate strength l Excellent bond with the substrate l Can be used in mortar for flowable consistency. PRODUCT A two pack high strength non shrink polymer cementitious grout. EXPAN SIVENESS Slight expansion during setting leads to superior bonding to surrounding materials. PACKING 25 Kg. powder and 5 ltr liquid. INTRODUCTION FAIRGROUT is a pre-packed cementitious grout with both high early and ultimate strengths. FAIRGROUT has excellent flow properties and will not shrink after placing. FAIRGROUT is free from corrosive substances. PROPERTIES FAIRGROUT will stay pourable for approximately 20 minutes at 30O C, any material unused after this time should be discarded. FAIRGROUT is suitable for use in gap width of between 10-50 mm. Please contact our Technical Dept. for details. Yield per pack (25 Kg + 5 ltr) : 13.8 ltrs; Max. Particle size : 2 mm; Pourable life : 20 2 min. max.; Free expansion (% by volume) : 0.8 to 1.5%. Typical Strength Development : 500 kg/cm at 28 days. In order to achieve optimum quality exposed FAIRGROUT and the outer surface of any shuttering should be protected from weather conditions for at least 12 hours. Sacks, matting, plastic sheets etc. should be placed as protection immediately after placing the grout. WHERE TO USE The expansive properties of FAIRGROUT combined with the high strength makes it ideal for grouting of machine beds, tracks, crane rails and transformers. The material is also suitable for grouting of stanchion bases, struts, railings guard rail assemblies, construction joints in precast slabs. FAIRGROUT is not subject to loss of properties due to heat at working temperatures up to 250 OC. FAIRGROUT ensures excellent flexibility so ideal for construction joints and similar applications. USE OF FAIRGROUT The substrate should be sound, clean and free from contamination and substrate should be pre-wetted and all surplus water removed prior to the application of FAIRGROUT. FAIRGROUT should be mixed with the specified amount of liquid polymer, preferably by mechanical means, for a minimum of 3 to 5 minutes. Do not mix more material that can not be used in 30 minutes. FAIRGROUT can be applied normally at temperatures between 5 OC to 35O C. Adequate provision for air pressure relief should be made when constructing formwork. The pouring side should be raised by means of a hopper or grout box to maintain 150 mm head of grout at all times. CLEANING All equipments and tools should be rinsed with water immediately after use and then dried. SHELF LIFE FAIRGROUT has a minimum shelf life of 6 months when stored in unopened container above 5OC. Ensure protection from damp conditions, frost and direct sunlight. HEALTH & SAFETY Safety guide for cementitious grout to be followed. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

67

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRGROUT

TM

SUPER-PLASTICISER, SHRINKAGE COMPENSATING GROUT ADMIXTURE

BENEFITS l High fluidity. l Reduced water : cement ratio. l Higher strength. l Iron free. l Chloride free. l Excellent adhesion. l Eliminates shrinkage. l Economical for non critical static load grouting. PRODUCT FAIRADD is plasticising, shrinkage compensating grout additive. COMPOSITION A single pack powdered admixture which, when added to cement (cement : sand), produces an easy flow, high strength, shrinkage compensating grout. PURPOSE Ideally suited for grouting and in-filling where a non-shrink, free-flowing product is required. FAIRADD imparts super-plasticising / high water reducing properties as well as positive expansion. PACKING 200 gm in sealed plastic container/pouch. EXPANSION Single expansion during setting leads to superior bonding to surrounding materials. DOSAGE 200 gm of FAIRADD, when added to 50 kgs.oof cement, will require approx. 20 ltrs of water, the yield of grout being about 25 ltrs. With a 1:1 sand / cement mix the same quantity of FAIRADD with the required per 50 kg.oof cement, and the addition of a similar quantity of water results to yield approx. 55-58 ltrs. N.B. : For leaner grout mixes, where the aggregate/cement ratio exceeds 1:1, then 2 X 200 gm of FAIRADD should be used per 50 kg of cement. USE OF FAIRADD The substrate should be sound, clean and free from contamination. Concrete surface should be carefully prewetted and all surplus water to be removed prior to grout application. The FAIRADD should be added to the premixed sand/cement (or cement only) and the mixed material gradually of mixing. Grouts made with FAIRADD may be applied at temperatures between 5O C and 40O C. The pouring side should be raised by means of a hopper or grout box to maintain a minimum 150mm head of grout at all times. Clean all equipments immediately after use with clean water. TYPICAL VALUES BASED ON 70.6 mm CUBES TESTED UNDER RESTRAINED CONDITION. (1:1, CEMENT / SAND MORTAR); CEMENT L&T 53 GRADE OPC; SAND : ZONE II

CURING & SHELF LIFE l Protect any exposed grouts from severe weather conditions during the early stages for cure by the use of hessian, Polythene sheet water application or by FAIRCURE C curing aid. lLShelf life is 9 months if stored in manufacturer’s undamaged packing and away from sunlight and moisture. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/04/07/E

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRADD

68

TM

PLASTICISED EXPANDING GROUT ADMIXTURE

PACKING FAIRADD S is supplied in 200 grams pack. HEALTH & SAFETY FAIRADD S is non-hazardous. However, inhalation of dust should be avoided while handling. In its wet state, if contact with eye occurs, wash well with clean water. All equipment and tools must be rinsed with water immediately after use and then dried. SHELF LIFE FAIRADD S has minimum shelf life of 6 months when stored in a dry place in unopened packs. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

69

FM/03/01/E

BENEFITS l POSITIVE EXPANSION : Ensures permanent contact and high bond to ensure grouted surface l EASY FLOW : Plasticising effect facilitates placement and injection l HIGH COMPRESSIVE STRENGTH : Obtained with low water cement ratio l IMPROVED QUALITY : Assists production of grouts free from water pockets and bleeding lMICRO CELLULAR GROUT STRUCTURE : Combined with reduced water/cement ratio, provides improved resistance to both frost and fire damage l IRON FREE : No metallic iron content to corrode and cause staining or deterioration due to rust expansion in the grout l CHLORIDE FREE : Composition allows high early strength development in grouts without the use of Chlorides. DESCRIPTION FAIRADD S is a combination of an expanding and a plasticising agent. The expanding agent, by generating gas during the hydration process before the initial set takes place, counteracts the natural settlement and shrinkage of the grout. The plasticising agent enables high workability mixes to be produced with relatively low water/cement ratio. Stability and cohesion of the grout are greatly increased. The expansion is controlled to avoid excess being built up that is sufficient to provide high bond of the grout to the contact surfaces with the absence of voids. USES As an admixture for cementitious grouts where a low water cement ratio and positive expansion are required. Applications include bed grouting, duct grouting, non shrink in filling and jointing, pressure grouting for tunnels and shaft linings. PROPERTIES CHLORIDE CONTENT : Nil; COMPATIBILITY WITH CEMENTS : Can be used with all types of cement except high alumina; COMPATIBILITY WITH ADMIXTURES : FAIRADD S is generally compatible with FAIRMATE admixtures used in the same grout or concrete mix, but the manufacturer's advice should be commitment; COMPRESSIVE STRENGTH : Table shows typical grout strengths obtainable with 7.06 cms size cubes with high quality ratios and workability and cured under restrain. TYPICAL STRENGTH NOTE : To simulate site conditions, compressive strength test cubes must be cured under restrained. (i.e. the cube mould must be covered with a top plate immediately after grout is filled into the mould).

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRADD S

TM

A HIGH PERFORMANCE FREE-FLOW EPOXY RESIN GROUTING SYSTEM

BENEFITS l Non-shrink, free flowing l Excellent adhesion property l Excellent chemical and weathering resistance l Very high early and ultimate strength l Minimum production shutdown l Maximum protection against attack from minerals, acids, oils, and strong alkalies l Self curing, no need for damp curing or membrane curing compound l Resistance to vibration and impact, particularly applicable where cycle of compressions/tension make cementitious grout unsuitable l High bond strength, ensure adhesion to prepared surface l Supplied in pre-measured volumes, eliminates the need of on-site measuring and hence ensures product performance. l Excellent volume stability maximum bond and load transfer. l Fast cure and high early strength for minimum downtime. l Flowable and self levelling for easy placement. l Moisture insensitive. PRODUCT FLOWGROUT EP is a three pack solvent free, free flow, epoxy resin grout. PURPOSE l For the precision grouting of heavy duty rails, machinery, compressor, dowel bars, studs etc. l Where minimum shut down time for production machinery is of primary consideration. PACK 5 Litre pack. DESCRIPTION FLOWGROUT EP is a freeflow grouting system formulated to give good flow properties without filler separation. FLOWGROUT EP has the better flow properties at either ambient or higher temperatures. FLOWGROUT EP is having excellent curing characteristics. Due to high heat generation, care should be taken in using this grout in thick sections at ambient temperatures of 30oC. or above. It is low exothermic material, which is particularly suitable where long working time is needed for large gaps or for grouting at high temperature SURFACE PREPARATION All contaminated surfaces must be cleaned thoroughly by chemical or mechanical etching method. All bolt pockets & under bases must be free from dust, laitance and of sound substrate. If needed, substrate must be hacked to provide extra mechanical key. PROPERTIES COLOUR : Light Brown ; DENSITY : 1.8 gm/cc ; USABLE LIFE AFTER MIXING : 20 mins. at 35oC. FLEXURAL STRENGTH AT 30oC : at 7 days 410 kg/cm2 TEMPERATURE LIMITATIONS : 1. MIXING AND GROUTING : 10 to 35oC 2. SERVICE : 10 to 60oC

WHERE TO USE l Machine base plates and crane-rail grouting. l Anchoring of steel reinforcement, girders and postensioned cables in concrete and stone. l Joining precast concrete units, concrete to concrete and concrete to steel. MIXING FLOWGROUT EP epoxy grout comprises of three components; resin BASE, HARDNER, and AGGREGATES which are supplied pre-weighed in the correct proportions. It is essential that the AGGREGATES should be kept dry and free from frost. When required for application the HARDENER should first be poured into the can containing the BASE and drained well. The components should be thoroughly mixed, preferably with mechanical stirrer, e.g. an electric drill with stirrer attachment until a uniform clear liquid is obtained. Then the aggregates should added slowly to liquid and mixed thoroughly until all the aggregates have been wetted out and the mortar is of uniform colour and consistency. Do not install equipment before full cure has been attained or creep may occur SHELF LIFE 12 months when stored in manufacturer's undamaged sealed containers under shade and away from moisture. HEALTH & SAFETY SAFECORE resin safety guide should be followed.

FM/05/04/G

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FLOWGROUT EP

70

TM

A HIGH PERFORMANCE TEMPERATURE RESISTANT FREE-FLOW, EPOXY RESIN GROUTING SYSTEM

WHERE TO USE l Machine base plates and crane-rail grouting. l Anchoring of steel reinforcement, girders and postensioned cables in concrete and stone. l Joining precast concrete units, concrete to concrete and concrete to steel. MIXING FLOWGROUT EP (H) epoxy grout comprises of three components; resin BASE, HARDNER, and AGGREGATES which are supplied pre-weighed in the correct proportions. It is essential that the AGGREGATES should be kept dry and free from frost. When required for application the HARDENER should first be poured into the can containing the BASE and drained well. The two components should be thoroughly mixed, preferably with mechanical strirrer, e.g. an electric drill with stirrer attachment until a uniform clear liquid is obtained. The aggregates should be added slowly to liquid and min thoroughly in until all the aggregate has been wetted out and the mortar is of uniform colour and consistency. SHELF LIFE 6 months when stored in manufacturer's undamaged sealed containers under shade and away from moisture. HEALTH & SAFETY SAFECORE resin safety guide should be followed.

71

FM/08/11/A

BENEFITS l Non-shrink, free flowing l Resists the temperature upto 120oC. l Excellent adhesion property l Excellent chemical and weathering resistance l Very high early and ultimate strength l Minimum production shutdown l Maximum protection against attack from minerals, acids, oils, and strong alkalies l Self curing, no need for damp curing or membrane curing compound l Resistant to vibration and impact, particularly applicable where cycle of compressions/tension make cementitious grout unsuitable l High bond strength, ensures adhesion to prepared surface l Supplied in pre-measured volumes eliminates the need for complicated on-site measuring and hence ensures product performance. PRODUCT FLOWGROUT EP (H) is a three pack solvent free, free flow, epoxy resin grout for higher temperature. PURPOSE l For the precision grouting of heavy duty rails, machinery, compressor, dowel bars studs etc, where high temperature exits.l Production line equipments that must resume operations with minimum shut downtime. PACK 5 Litres pack. DESCRIPTION FLOWGROUT EP (H) is a freeflow grouting systems formulated to give good temperature resistance and flow properties without filler separation. FLOWGROUT EP (H) has the better flow properties at either ambient or higher temperatures. FLOWGROUT EP (H) possesses excellent curing characteristics. Due to heat generation, care should be taken in using this grout in thick sections at ambient temperatures of 30OC. or above. (Consult Fairmate Technical Staff for advice). SURFACE PREPARATION All contaminated surface must be cleaned thoroughly by chemical or mechanical etching method. All bolt pockets and under bases must be free form dust, laitance and of sound substrate. If needed, substrate must be hacked to provide extra mechanical key. PROPERTIES Colour : Light Brown ; Density : 20 mins. at 35oC ; Usable life after mixing : 1.8 ; Flexural Strength at 30oC : at 7 days 410 kg/cm2; Temperature Limitations : 1. Mixing and Grouting : 10 to 35oC ; 2. Service : 10 to 120oC

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FLOWGROUT EP(H)

TM

A HIGH PERFORMANCE FREE-FLOW EPOXY RESIN GROUTING SYSTEM

BENEFITS l Non-shrink, easy flowing l Excellent adhesion property l Excellent chemical and weathering resistance l Very high early and ultimate strength l Minimum production shutdown l Maximum protection against attack from minerals, acids, oils, and strong alkalies l Self curing, no need for damp curing or membrane curing compound l Resistance to vibration and impact, particularly applicable where cycle of compressions / tension make cementitious grout unsuitable l High bond strength, ensure adhesion to prepared surface l Supplied in pre-measured volumes eliminates the need for complicated on-site measuring and hence ensures product performance. l Large section grout designed for deep pockets and base plate. PRODUCT FLOWGROUT EPL is a three pack solvent free, easy flow, epoxy resin grout for large section. PURPOSE For the precision grouting of heavy duty rails, machinery, compressor, dowel bars and studs etc. l Production line equipments that must resume operations with minimum shut downtime. PACK 5 Litre pack. DESCRIPTION FLOWGROUT EPL is a freeflow grouting system formulated to give good flow properties without filler separation. FLOWGROUT EPL has better flow properties at either ambient or higher temperatures. FLOWGROUT EPL has excellent curing characteristics. Due to heat generation, care should be taken in using this grout in thick sections at ambient temperatures of 30OC. or above. SURFACE PREPARATION All contaminated surface must be cleaned thoroughly by chemical or mechanical etching method. All bolt pockets & under bases must be free form dust, laitance and of sound substrate. If needed, substrate must be hacked to provide extra mechanical key. WHERE TO USE l Machine base plates and crane-rail grouting. L Anchoring of steel reinforcement, girders and postensioned cables in concrete and stone. l Joining precast concrete units, concrete to concrete and concrete to steel. PROPERTIES Colour : Light Brown ; Usable life after mixing : 20 mins. at 35oC ; Flexural Strength at 30oC : at 7 days 410 kg/cm2 ; Temperature Limitations 1. Mixing and Grouting : 10 to 35oC ; 2. Service : 10 to 60 oC.

MIXING FLOWGROUT EPL epoxy grout comprises of three components; resin BASE, HARDNER, and AGGREGATES which are supplied pre-weighed in the correct proportions. It is essential that the AGGREGATES should kept dry and free from frost. When required for application the HARDENER should first be poured into the can containing the BASE and drained well. The two components should be thoroughly mixed, preferably with mechanical stirrer, e.g. an electric drill with stirrer attachment until a uniform clear liquid is obtained. The aggregates should added slowly to liquid and mix thoroughly in until all the aggregate has been wetted out and the mortar is of uniform colour and consistency. SHELF LIFE 12 months when stored in undamaged sealed containers under shade and away from moisture. HHEALTH & SAFETY SAFECORE resin safety guide should be followed.

FM/04/07/C

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FLOWGROUT EP (L)

72

TM

HIGH STRENGTH, THIXOTROPIC, POLYESTER GROUT

FM/02/07/D

BENEFITS l Rapid strength gain l Vibration resistant l Corrosion resistant l High early strength l Extremely durable l Weather resistant l Can be used in damp conditions l Fast setting and self curing. PRODUCT A high strength, fast setting, fast curing grout of thixotropic consistancy. PURPOSE Designed for the grouting and anchoring of steel bars and bolts into concrete, stone, machinery and brickwork where speed of installation and early load bearing capacity is required. PACK 1 Kg. & 2.5 Kg. DESCRIPTION ANCHORGROUT is a two part, pre-measured blend of polyester resins, with selected graded fillers, which, when mixed, offer a high strength, fast setting, fast curing grout of thixotropic consistency. Designed for the anchoring of steel bars and bolts into concrete, machinery and brickwork. USES ANCHORGROUT can be used for a permanent installation of reinforcement doweling and starter bars, foundation bolts, base plates, hand rails, safety fences, wall tiles, railway tracks, tie back anchors and grout for tower cranes. Due to its thixotropic nature ANCHORGROUT can be used in vertical, horizontal and overhead situations where the hole diameter exceeds the bar diameter by not less than 4 mm and not more than 25 mm. TYPICAL PROPERTIES COMPRESSIVE STRENGTH : 24 hours - 50 N/mm 2; Ultimate strength- 85 N/mm 2; Pot life - 15 minutes at 30oC; Density - 1.92 gms/cc (Typical axial pull out strength is 48 N/mm 2 in concrete using mild studding in holes drilled by rotary percussive equipment. TEMPERATURE RANGE IN APPLICATION : 0oC to 40oC; IN SERVICE : -20oC to 60oC. Failure in all cases was in the concrete. Chemical resistancecured ANCHORGROUT is resistant to water, oils, petrol greases and mild acids and alkali solutions. ANCHOR DESIGN : The strength of the cured ANCHORGROUT permits the production of anchors capable of high loadings. The ultimate load will be governed by the following factors : l Strength of substrate l Length of bond l Dimensions and type of bar l Hole drilling and preparation. INSTRUCTION FOR APPLICATION PREPARATION : Hole should be formed using rotary percussive drilling techniques. Diamond drilled holes should be scrabbled or undreamed. Pre-cast holes should have roughened sides. All dust and drilling debris should be removed. Bars and bolts should be degreased and all rust removed. MIXING : ANCHORGROUT is supplied in preweighed two packs. The content of plastic bag should be emptied in metal container, mixed thoroughly to form a smooth paste. Once mixed two component use it in one operation. Bigger pack can be mixed as required by mixing / volume of the resin component with 2 volumes of the powder. INSTALLATION : The grout should be injected to the bottom of the hold to avoid entrapment of air. Due to its thixotropic nature, loss of ANCHORGROUT from the hole will be insignificant. ANCHORGROUT is designed for use where the gap between the hole and bar is 12 mm or less. CLEANING : All equipment should be cleaned with solvents. HEALTH & SAFETY Work in well ventilated areas. Skin contact should be avoided-use gloves, barrier creams. Contaminated skin should be washed with soap and water with solvent. The use of goggles is recommend, but should accidental eye contamination occur, wash thoroughly with plenty of water and seek for medical treatment immediately. FIRE : ANCHORGROUT resin is flammable No naked flames allowed. Do not smoke during use. Flash point of ANCHORGROUT resin : 34oC. FIRE RESISTANCE TO CREEP : At operating temperatures above 60oC the creep of ANCHORGROUT under load may become significant. Resin anchors should not be used where structural load bearing performance has to be maintained in anchors subjected to fire conditions.

73

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

ANCHORGROUT

TM

LOW VISCOSITY INJECTION EPOXY GROUT

BENEFITS l Easy to use l Convenient 2:1 volume mix l Low viscocity-highly penetrating l Ultra High Strength l Excellent bonding strength to concrete brickwork and masonary l Suitable for damp or dry surfaces l Water and weather resistance l Penetrates-cracks down to 0.2mm wide. USES Injection in cracks of concrete brickwork and masonary. DESCRIPTION FLOWGROUT EPLV is two pack, solvent-free low viscosity Epoxy resin designed for injection cracks in concrete brickwork and masonary. This allows the ready consolidation of structures and prevents water and salt ingress thereby obviating freeze-thaw damage and rebar corrosion. TYPICAL PROPERTIES : SPECIFIC GRAVITY AT 30O C 1.07+0.02 ; POT LIFE AT 30O C 45 Minutes ; COMPRESSIVE STRENGTH : 75 2 2 N/mm at 7 days ; ADHESION TO CONCRETE : 4.4 N/mm (failure in concrete) ; TENSILE STRENGTH : 10 N/mm2 ; TEMPERATURE RANGE DURING : APPLICATION : 3O C to 45O C. INSTRUCTION FOR APPLICATION SURFACE PREPARATION : Surfaces to be treated shall be made clean, sound and free from contaminations. Cracks may be reamed out and air or water flushed to remove the contaminations. MIXING Mix the Base and Hardner together. APPLICATION Apply FLOWGROUT EPLV by gravity feed or by gunning or pumping into the cracks. Injection flanges may be attached along the crack length at nominal 150mm intervals, using FLOWGROUT EPLV. FLOWGROUT EPLV is also suitable for facing off vertical cracks. EQUIPMENT CLEANING Clean all equipments immediately after using FLOWGROUT EPLV. CURING FLOWGROUT EPLV will be touch dry after 10 hours at 30O C and hard dry after 16 hours 30O C. Full mechanical properties will be achieved following 7 days cure 30O C. At lower temperatures curing times will be extended. PACKING 5 pack consist of Base and Hardner. COVERAGE The consumption of FLOWGROUT EPLV is very much dependent on the depth and extent of cracks within the substrate. SHELF LIFE FLOWGROUT EPLV has a shelf life of 12 months when stored in original unopened containers. LIMITATIONS Do not apply to uncured concrete. Do not apply at temperatures below 3O C. HEALTH & SAFETY Avoid contact with skin and eyes using appropriate gloves, clothing and eye protection. Wash off all splashes immediately using soap and water. If contact with eye occurs, irrigate with copious amounts of clean water and seek medical attention. Please refer to SAFECORE Safety Data Sheet for additional information FLOWGROUT EPLV shall be applied strictly in accordance with the instructions of the manufacturer. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/01/07/D

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FLOWGROUT EPLV

74

TM

A HIGH PERFORMANCE FREE-FLOW EPOXY RESIN FOR BEARING GROUTING SYSTEM

FM/08/09/C

BENEFITS l Non shrink, free flowing. l Excellent adhesion property. l Excellent chemical and weathering resistance. l very high early ultimate strength l Maximum protection against attack from minerals, acids, oils, strong alkalies. l Self curing, no need for damp curing or membrane curing compound. l Resistance to vibration and impact, particularly applicable where cyrcle of compression/tension make cementitious grout unsuitable. l High bond strength, ensure adhesion to prepared surface. l Supplied in pre-measured volumes eliminates the need for complicated on-site measuring and hence ensures product performance. PRODUCT FLOWGROUT EPLV (SPECIAL) is a two pack solvent free, freeflow epoxy resin grout. PACKING 1, 5, 10, 50, 100 ltrs. Carbuoys. DESCRIPTION FLOWGROUT EPLV (SPECIAL) is a freeflow grouting systems formulated to give good flow proper ties. FLOWGROUT EPLV (SPECIAL) has the better flow proper ties at either ambient or higher temperatures. FLOWGROUT EPLV (SPECIAL) with excellent curing characteristics. Due to heat generation, care should be taken in using this grout in thick section at ambient temperatures of 300C or above. SURFACE PREPARATION All contaminated sur face must be cleaned thoroughly by chemical or mechanical etching method. All under bases must be free from dust, laitance and of sound substrate. If needed, substrate must be hacked to provide extra mechanical key. TYPICAL PROPERTIES Density : 106 + 0005 Usable life after mixing : 20 mins. At 35oC. o Flexural strength at 300 C : at 7 days 410 kg/cm2 Temperature limitations 1, mixing and grouting : 10 to 35oC 2 Service : 10 to 60oC Flow characteristics : Fluid flow determined by gap with and pressure application. MIXING FLOWGROUT EPLV (SPECIAL) epoxy grout comprises of two components, resin BASE, HARDNER which are supplied pre-weighted in the correct proportions. When required for application the HARDNER should first be poured into the can containing the BASE and drained well. Two components should be thotoughly mixed, preferably with mechanical strirrer, e.g. An electric drill with stirrer attachment until a uniform clear liquid is obtained. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

75

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FLOWGROUT EPLV (SPECIAL)

TM

READY TO USE INJECTION CEMENTITIOUS GROUT

BENEFITS l Easy to use l No segregation, bleeding l Ultra High Strength l Excellent bond strength to concrete brickwork and masonary l Suitable for damp or dry surfaces l Water and weather resistance l Penetratescracks down to 0.2mm wide. l Need to add precise quality of water. USES Injection of cracks in concrete brickwork and masonary. DESCRIPTION FLOWGROUT CPLV is single pack, cementitious grout designed for injection cracks in concrete brickwork and masonary. This allows the ready consolidation of structures and prevents water and salt ingress thereby obviating freeze-thaw damage and rebar corrosion. TYPICAL PROPERTIES POT LIFE AT 30oC. : 30 Minutes COMPRESSIVE STRENGTH : 50 N/mm 2 at 28 days ADHESION TO CONCRETE : 2.4 N/mm 2 TEMPERATURE RANGE DURING APPLICATION : 3oC to 40oC EXPANSION : 8 to 1.5% by volume ensure perfect grip INSTRUCTION FOR APPLICATION SURFACE PREPARATION : Surfaces tobe treated shall be clean, sound and free from contaminations. Cracks may be reamed out and air or water flushed to remove the contaminations. MIXING Mixing of precise quantity of water is needed w/p ratio 0.32. (Water 8 ltr. ) APPLICATION Apply FLOWGROUT CPLV by gravity feed or by gunning or pumping into the cracks. Injection flanges may be attached along the crack length at nominal 150mm intervals, using FLOWGROUT CPLV. FLOWGROUT CPLV is also suitable for facing off vertical cracks. EQUIPMENT CLEANING Clean all equipments immediately with water after using FLOWGROUT CPLV. PACKING 25 kg. pack consists of ready to use powder. COVERAGE The consumption of FLOWGROUT CPLV is very much dependent on the depth and extent of cracks within the substrate. SHELF LIFE FLOWGROUT CPLV has a shelf life of 9 months when stored in original unopened containers. LIMITATIONS Do not apply at temperatures below 3oC. HEALTH & SAFETY FLOWGROUT CPLV is non-hazadous. However, inhalation of dust should be avoided while handling. In its wet stage, if contact with eye occurs, wash well with clean water. All equipment and tools must be rinsed with water immediately after use and then dried. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/03/01/B

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FLOWGROUT CPLV

76

TM

LOW VISCOSITY INJECTION RESIN GROUT

FM/04/10/A

BENEFITS l Excellent waterproofing. l Low viscosity highly penetrating. l Quick setting. l Ultra high strength. lEasy to apply. l Excellent bond strength to concrete brickwork and masonary. l Suitable for damp or dry surface. l Excellent flexibility and elongation water and weather resistance. DESCRIPTION FLOWGROUT PULV is a low viscosity polyurethane base injection resin grout designed to seal leaking cracks, voids or fractures in concrete structures and stop running water. APPLICATION SURFACE PREPARATION : Drill Holes at an approximate 45 degree angle, offset to intersect the joint/crack at approximate mid-depth. Holes shall be placed at appropriate intervals typically 12” apart to ensure full infiltration of the joint/crack with the FLOWGROUT PULV. MIXING: Add the accelerator to FLOWGROUT PULV as per the requirement and mix well without entraining air into the mix. APPLICATION :Mix is pumped through a piston pump capable of producing discharge pressure of > 250 psi, until mix is overflow from the crack or hole. Pumping shall proceed from packer to packer, with multiple passes on each hole until either stall pressure is achieved or raw grout flow is observed from the crack/joint subsequent to pumping upto that hole. CLEANING : All excess FLOWGROUT PULV GELFOAM shall be cleaned from the area and properly disposed. PACKING 1, 5, 200 ltr. Carboy. STORAGE & SHELF LIFE FLOWGROUT PULV GELFOAM will have a shelf life of 12 months when kept in dry conditions at a temperature of 5OC to 45OC. Storage at higher temperatures and high humidity may reduce the shelf life. If allowed to stand sound for a long time, container should be stirred well before use. HEALTH & SAFETY If skin contact occurs wash thoroughly with clean water & if eye contact occur immediately clean with plenty of clean water and seek medical advice. Full health & safety details are gives in product safety data sheet. state if contact with eye occurs, wash well with planty of clean water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

77

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FLOWGROUT PULV

LOW VISCOSITY HYDROPHOBIC POLYURETHANE SYSTEM BENEFITS l Easy to use l Low viscosity high penetrating l Fast setting l Suitable for damp surface l Excellent bond to concrete brick work, masonry, rock etc. l Excellent waterproofing l Ultra high strength. DESCRIPTION FAIRMATE SOIL STABILIZER & POLYROCK are low viscosity polyurethane base injection resin grout. “FAIRMATE SOIL STABILIZER” is pumped into soils, it reacts with moisture and expands to fill cavities and bind soil particles together. The physical properties of the resulting mass are a function of the soil type, degree of saturation, compaction, moisture content and temperature. “FAIRMATE POLYROCK” may be formulated to react from five seconds to six minutes depending on the applications. MIXING Mixing is carried out by gradually pouring component “B” accelerator, into component “A”. Stirr carefully so as to not entrain air in the mixture. APPLICATION A 11/4 steel pipe shall be driven to the desired depth of the area to be stabilized or rock strata to be l incompetent. Holes should be driven into the pipe at regular interval. l Mix grout should be pumped per 1' of lift. l The spacing of pipes should approximately 2' apart depending on surface conditions. l Insert pipe into area to be stabilized, pipe may be inserted by hand, by water pressure or by air l pressure. Pump the grout mix into pipes as pipes are slowly retrieved back to surface. Allow material to cure for l 72 hours. PACKING 1, 5, 10, 50, 100 ltr. Carbouy. STORAGE & SHELF LIFE FAIRMATE SOIL STABILIZER & POLYROCK will have a shelf life of 12 months when kept in dry conditions at a temperature of 5 oC to 45 oC. Storage at higher temperatures and high humidity may reduce the shelf life. If allowed to stand sound for a long time, container should be stirred well before use. HEALTH & SAFETY If skin contact occurs wash thoroughly with clean water & if eye contact occur immediately clean with plenty of clean water and seek medical advice. Full health & safety details are gives in product safety data sheet. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/04/10/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRMATE SOIL STABILIZER & POLYROCK

78

TM

SYNTHETIC RESIN CAPSULES FOR STUD FIXINGS

FM/09/04/A

BENEFITS l FLOWGROUT RESIN CAPSULES are quick and easy to fix. l They are anchored by a chemical bonding action which becomes an integral part of the material into which the fixing is bedded. l This ensures that vibratory loads do not affect the bond, neither water or moisture able to enter and cause corrosion. l No expansion force or splitting action occurs to the bedding material. l In light weight materials the FLOWGROUT RESIN CAPSULES synthetic resin enters the pores and cavities, so forming an even stronger fixing. l Up to now, heavy duty fixings have been made with expansion-type mechanical anchors. l In many instances these have proved satisfactory. l However, by their very nature, mechanical anchors have to stress the surrounding material in order to function. l This can and often does result in : (i) Fracture in brick, masonry or concrete if the fixing is placed near to an edge. (ii) Fixing working loose or slipping under vibratory conditions or differential loading. (iii) Inability to tighten the fixing fully because of fear of overstressing the bedding material. (iv) Penetration of water into anchor leading to corrosion. INTRODUCTION The FLOWGROUT RESIN CAPSULES range of chemical fixings consist of : The specially sealed glass capsule containing the two part synthetic resin and aggregate filler. The capsule is so designed that the catalyst is separated in a glass phial within the outer glass tube. There is no migration between the catalyst and resin thus ensuring a long storage life for the capsule. USAGE Where it is necessary to obtain a quick high strength fixing into concrete, brick, masonry, block-work, rock or other material of sufficient strength to take the load required of the fixing. FLOWGROUT RESIN CAPSULES can be fixed into horizontal and vertical surfaces, or overhead. PURPOSE Quick formed, high strength, stress free fixings that are vibration proof and waterproof. PACKING Chemical anchors are packed ready for use in cardboard cartons. EASE OF HANDLING The sealed capsule with its premeasured quantity of resin, aggregate and hardener ensures a reliable anchor. STORAGE LIFE At least nine months in sealed, undamaged cartons in dry conditions out of direct sunlight below 35o C. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

79

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FLOWGROUT RESIN CAPSULE

TM

RESIN CAPSULES FOR ROCK BOLTING

BENEFITS l Easy and quick to install. l Strong, rapid and consistent anchorage. l Protects bolt from corrosion lUnaffected by vibrations l Effective in weak and watery ground conditions. USES Can be used to support roof and rib in tunnels and mines, Pipe and cable support fixings and foundation bolts for machinery. FLOWGROUT ROCK CAPSULES are used primarily for anchoring rock bolts in mines and tunnels. DESCRIPTION FLOWGROUT ROCK CAPSULE consists of a filled resin mastic in one component and a catalytic paste in the other in accurately measured quantities. The components are isolated from each other by a physical barrier. The rotation of the bolt during installation ruptures the capsule, tears the skin and mixes the two components, causing chemical reaction which transforms the resin mastic into a solid anchor. The chemical anchors provide the most positive and reliable anchoring system even under weak and watery ground conditions. FLOWGROUT ROCK CAPSULES are normally supplied in 25mm, 32mm and 40mm dia cartridges and the length is normally 300mm. In coal mines, 22mm dia ribbed bolts are recommended in 28 mm dia drill hole with 25mm dia resin capsules. In tunnels, 25mm ribbed bolts are normally used in 38mm dia holes using 32mm dia resin capsules. If 32mm dia ribbed bolts are used in 45mm dia holes, resin capsules of 40mm dia will be required. Rock bolts upto 5m length can be grouted to full length using quick setting resin capsule followed by slow setting resin capsules. TYPICAL STRENGTH The pull-out strength of the chemical anchor is directly related to the strength of the strata and the length of the chemical bond along the bolt. In most cases, it will exceed the strength of the bolt itself. It provides an anchorage strength of approximately one tonne for 30mm length of anchor within 15 minutes of installation. APPLICATION The diametric difference between the drilled hole and the bolt should be minimum. Hole length is critical. Drill hole should be 50 - 60 mm shorter than the bolt. The hole must be clean and free from dust and dirt. Blending of the resin and catalyst components in the capsule is obtained by rotation of the bolt. It is essential that spinning of the bolt should commence when the capsule is in contact with back of the hole. Continue spinning and pushing the bolt through to the back of the hole before mixing is finished. Total mixing time must not exceed 30 seconds. Excessive rotation will damage the bond. After completion of the “hole time”, support (in vertical situations) may be removed and the bolt tensioned. The hold up time is normally 60 seconds. STORAGE It is recommended that resin anchors be stored away from direct sunlight and at temperatures below 25oC. Underground storage inside the tunnels is highly recommended. SHELF LIFE 3 months if stored in a dry well ventilated area at below 25oC. Stock should be rotated on a first in first out basis. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/05/04/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FLOWGROUT ROCK CAPSULE

80

TM

FLOWGROUT AND FAIRADD PRECISION NONSHRINK FREE FLOW GROUTS CEMENTITIOUS FLOWGROUT 40 High quality, Economical, General purpose, non-shrink grout with very good flow.

FLOWGROUT 60 High performance, High load bearing, Precision, High strength, Non-shrink grout with excellent flow.

FLOWGROUT SPECIAL

Ultra high strength, non shrink, free flow cementitious grout attains ultimate strength 875 Kg/cm 2.

FAIRGROUT High strength, non shrink polymer base grout.

FLOWGROUT AG Cost Effective for large section grout.

FAIRADD Grout additive to be mixed with cement and sand to get non shrink, free flow, grout of low to medium strength.

EPOXY RESIN FLOWGROUT EP High dynamic load and chemical resistant epoxy grout for gaps of 10 to 70 mm width.

FLOWGROUT EPL A high performance free-flow epoxy resin grouting system

FLOWGROUT EPLV

PLANING STAGE (1) Carefully plan the following : Estimate quantity of grout required including atleast 10% for contingencies and wastage mixing and placing equipment. Design of form work. Manpower. Surface preparation. SURFACE PREPARATION STAGE (2) Clean concrete free of contaminations. Remove oil and grease by blasting or scabbling. Ensure underside of base plate is clean. Grit blast and prime base plate with FAIRBOND EP if danger of corrosion. POSITION BASE PLATE STAGE (3) Position base plate on shims or jacking screws or any other leveling device. Grease the shims and make them accessible if they are to be removed. Drill air relief holes at high spots in plate to allow ventilation. FOR LARGE BASE PLATES STAGE (4) Incorporate sufficient grout holes, bolt holes grouting and main grouting. Divide large baseplates into sections. Utilise the strengthening of the plate if possible. You can use inflatable tubes foam rubber for dividing. Incorporate draw gate in the head box. FOR LONG BASE PLATES/CRANE RAILS STAGE (5) Divide space into bays of convenient size. Provide stop ends. You can form stop ends from the grout at a mortar consistency and ensure they are hard prior to grouting. GENERAL ARRANGEMENT OF FORM WORK STAGE (6) Place end from opposite side of the headbox 50 mm from base plate for allowing air to be expelled. Ensure form is atleast 25 mm above the base plate. Provide water outlet which can be plugged prior to grouting. Ensure side forms are plush against plate or upto a maximum of 50 mm away from it. Coat inside of formwork with release agent for easy removal. Ensure forms are grout tight by sealing with sand/cement mor tars, foam rubber or mastic sealants or FAIRGROUT in mortar consistency HYDROSTATIC HEAD STAGE (7) Position head box to give flow in one direction only. Ensure sufficient head for the grout type, gap width and flow requirements. Typically 50 to 250 mm head. Use moveable headbox for repeat pours. FINAL PREPARATION STAGE (8) Ensure foundation area is clean. Use oil-seal compressed air. For Cementitious grouts : saturate concrete with water, drain prior to grouting. For epoxy grouts : Keep concrete dry. MIXING STAGE (9) Mechanical mixing is a must. Cementitious grouts : majority of water in mixer followed by the powder. The add balance water. Use paddle mixer or tilting drum type concrete mixer. For 1 or 2 bag mixes use slow speed drill and poddle. Epoxy grouts - mix base and hardener thoroughly, add the filler. Use pan mixer with which a 25 litre container may be utilised as pan or use slow speed drill with paddle. PLACING EQUIPMENT STAGE (10) Use placing vessel-for continuous pours. Ensure crane available for handling placing vessel. For non continuous large pours, use large number of buckets & labour.

81

FM/AG/08/00B

High dynamic load and chemical resistant grout for gaps upto 10mm with and for crack injection down to 0.25 mm.

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

APPLICATION GUIDELINE

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

PLACING STAGE (11) Check ambient temperature. Check maximum and minimum temperatures (data sheet). Re-check flow and hydrostatic head. Cementitious grouts - use chilled water at high temperature over 40oC. Protect base plates from direct sunlight. Pour from one side only. Maintain planned hydrostatic head with continuous supply of grout. Stop when grout reaches half thickness of the base plate at the end form. Pour 12 mm down pen gravel into exposed grouts-do not require curing. CURING STAGE (12) Cementitious grouts - ensure that all exposed surfaces of grout are cured by water ponding or wet hessain when grout is touch dry after 2-4 hours. Epoxy grouts - do not require curing. HEALTH & SAFETY STAGE (13) EPOXY GROUTS : Wear gloves and goggles. Use of burrier cream for people who are sensitive to epoxy resins. If splashed, remove before it hardens, with resin removing cream. Do not use solvent. If accidental eye contamination occurs, wash with water seek medical treatment. Ensure good ventilation. Do not smoke during use. CEMENTITIOUS GROUTS STAGE (14) Non toxic but alkaline in nature. Wear gloves. Splashes of grout on skin and eyes can be removed with lean water Prolonged irritation, seek medical advise. QUALITY ASSURANCE STAGE (15) Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES STAGE (16) While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

82

A wide range of cementitious and resin based industrial flooring system. FAIRTOP systems are monolithic, non-metallic floor hardeners for heavy to light duty floors. FAIRTOP systems ensures maintenance free industrial floor system used in industrial flooring were very high abrasion resistance and chemical resistant floors are pre-requisite. FAIRSCREED systems are based on various Epoxy and MMA resins to give desire performance. FAIRTOP HD (HARDWEARING, ABRASION RESISTANT INDUSTRIAL FLOORING SYSTEM FOR EXISTING AND

84

NEW FLOORS) (HARD WEARING, ABRASION RESISTANT MONOLITHIC INDUSTRIAL FLOORING COMPOUND)

FAIRTOP FAIRTOP STD (HARDWEARING, ABRASION RESISTANT MONOLITHIC INDUSTRIAL FLOORING COMPOUND) FAIRSCREED EP (HEAVY DUTY EPOXY BASED FLOOR SCREED) FAIRCRETE EP (HIGH PERFORMANCE, HIGH BUILD, EPOXY CONCRETE) FAIRSCREED ULTRACRETE (CHEMICAL RESISTANT EPOXY SCREED) FAIRSCREED SL (EPOXY BASED SELF LEVELING SCREED) FAIRSCREED VF (EPOXY PASTE ADHESIVE/MORTAR) FLOORSEAL C (EPOXY FLOOR SEALER & SURFACE HARDENER) FAIRSCREED PF (POLYESTER RESIN BASED ADHESIVE FOR CRACK AND VOIDS FILLER) FAIRTOP METTALIC (HIGH STRENGTH METALLIC TOPPING) FAIRSCREED COLOUR QUARTZ (DECORATIVE, ABRASION RESISTANT MULTI COLOURED EPOXY SCREED) FAIRSCREED QUARTZ (A TROWEL APPLIED, RESIN BASED COLOURED QUARTZ SCREED FAIRSCREED VC (VINYL ESTER CHEMICAL RESISTANT SCREED) FAIRSCREED GF (JOINTLESS GLASS FLOORING) FAIRSCREED ANTISTATIC (ANTI-STATIC FLOOR SCREED) FAIRCRETE 16 (DUST PROOFER AND SURFACE HARDENER FOR CONCRETE) APPLICATION GUIDEFOR FAIRTOP & FAIRTOP STD

85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101

83

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

INDUSTRIAL FLOOR SURFACES

TM

HARDWEARING, ABRASION RESISTANT INDUSTRIAL FLOORING SYSTEM FOR EXISTING AND NEW FLOORS

BENEFITS l Factory blended ready to use material l Monolithic bond to the base concrete l Hardwearing, abrasion resistant properties l Non metallic aggregates - does not rust l Non dusty, non slip floor l Resistant to penetration of oils, grease l For Heavy duty floor applications l Placing without joints in layers of 13-18 mm thickness l Elastic with good ratio of flexural to compressive strength. l Shock resistant PRODUCT FAIRTOP HD is a non metallic factory controlled, two part material containing special hardwearing abrasion resistant system for heavy duty floors. TYPICAL PROPERTIES Modulus of elasticity N/mm2 : 17000 ; Adhesion strength N/mm2 : 2.5 3.5 ; Flexural strength N/mm2 : > 13 ; Compressive strength N/mm2 : >65 ; Shrinkage mm/m : <0.30 ; Water absorption % : <4 (after 14 days in water) ; Loss by abrasion mm 1st grinding : 1.49 (in wet condition according to Amsler) ; 2nd grinding. : 0.95. PURPOSE For use on heavy duty industrial floor where floors are subjected to heavy wear and abrasion. COVERAGE & PACKING 2 Available in 40 kg Powder and 4 liter liquid will cover 1.5 m - 15 mm thickness the coverage depends upon the substrate. DESCRIPTION FAIRTOP HD is a two part powder and liquid material, pre blended cementitious integral floor hardener containing non metallic, non-oxidizing chemically inert aggregates having high degree of wear and abrasion resistance. FAIRTOP HD is laid as 12 mm thick topping onfresh concrete (monolithic construction) or as a topping on existing concrete floors (separate construction). WHERE TO USE Loading bays, Factories, Warehouse, Car Park, Trucking Lanes, Workshops, Garages, Subways, Power Stations & Abattoirs. APPLICATION PROCEDURE PREPARATION OF BASE CONCRETE: The existing base concrete must be free from loose particles, laitance and oil contamination. The concrete is hacked to a depth of at least 50-75 mm and thoroughly washed with water to remove all debris, dust etc. PRIMER PACKING & COVERAGE : Available in 5 ltr liquid + 15 kg powder, which covers approx. 140-150 sq.ft.Aarea. MIXING & APPLICATION : FAIRTOP HD PRIMER is a two part system consists of base & hardner. Mix base and hardner and applied on the prepared surface. The thickness of the primer slurry be approx. 2-3 mm. METHOD OF MIXING AND LYING OF FAIRTOP HD : Take powder in mixing vessel and add liquid slowly until a homogeneous mix is obtained. The mix is applied on the fresh primer slurry, distributed by rake and drawn off across guide rails. Immediately after leveling, the flooring is compacted and smoothed with disc smoother. After setting of the flooring further treatment of the surface is carried out with a 'helicopter' type smoothing Machine. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem. FM/05/01/B

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRTOP HD

84

TM

BENEFITS lL Ready to use, factory controlled, Eliminates on site mixing l Dense, non porous surface, hard wearing, abrasion resistant surface l Resistant to penetration of oil, water etc. l Monolithic bond with the base concrete l Non dusty and easy cleaning l Long life and low maintenance l Nonmetallic and Iron free-does not rust. PRODUCT A factory blended ready to use cementitious system with special fillers. PURPOSE Meets Heavy duty industrial flooring norms, hard wearing and abrasion resistant. COVERAGE & PACK For light duty sprinkle 3 kg/m2 and for heavy duty sprinkle 7 kg/m2. However the optimum sprinkling rate is 5 kg/m2. 25 kg. Lined HDPE Bags. WHERE TO USE Loading bays, Factories, Warehouse, Car Park, Trucking Lanes, Workshops, Garages, Subways, Power Stations & Abattoirs. Recommendation: Refurbishment over terrazzo, Quarry or ceramic tiles. Recommended for factories, workshop, show room, food & beverage processing areas to withstand moderate to heavy traffic. DESCRIPTION FAIRTOP is supplied as ready to use factory controlled dry shake cementitious system blended with special aggregates selected for high abrasion and wear resistance and additives. FAIRTOP is used to obtain a dense, tough, abrasion resistant industrial floor with non dusty and nonslip characteristics. (Where an extremely heavy duty floor is required, we recommend 12mm thick FAIRTOP HD, a ready to use monolithic floor hardener. A separate data sheet is available on this product). PROPERTIES ABRASION RESISTANCE : FAIRTOP has been tested with FUNDITOR ABRASION MACHINE using Silicon Carbide Wheels. The sample was tested for 10,000 revs. at a fixed speed and the amount of wear assessed by measuring the depth of the groove by abrasion wheels at four points around the perimeter. The results shows that FAIRTOP improves the abrasion resistance compared to grano by over 200%. COMPRESSIVE STRENGTH : The FAIRTOP cubes when tested for compressive strength have typical strength of over 800 kg/cm2 at 28 days. Mho's scale hardness between 8 to 9 scale. COLOUR RANGE : Presently available in Natural Grey, Brick Red & Green. APPLICATION OF FAIRTOP 1.1) BASE CONCRETE : The base concrete should have a minimum cement content of 300 kg/m3 with low slump of 40-60mm. To improve the quality of concrete mixes and enables low w/c ratio to be kept, FAIRCRETE N normal plasticiser may be used at a dosage rate of 150-200ml/50kg of cement. 1.2) METHOD OF LAYING BASE CONCRETE : The base concrete must be laid in accordance with good concrete practice either in bays or long strips. Particular care must be taken at the corners and edges of the bays to obtain good compaction and to maintain level for subsequent trowel operations. If too much of free water is seen on the surface, water content in subsequent concrete must be reduced to obviate the presence of free water. THE TIME OF THE APPLICATION IS VERY IMPORTANT IN ORDER TO DERIVE FULL BENEFITS OF FAIRTOP. If FAIRTOP is applied too early, it will absorb water hard wearing aggregate may sink to the bottom. If application of FAIRTOP is delayed, no moisture from the concrete surface will be available to hydrate FAIRTOP, resulting in poor pitted surface. As a guide, THE APPLICATION SHOULD BE MADE BETWEEN 1 Hours-1.5 Hour i.e. when surface water on concrete is COMPLETELY EVAPORATED. (When tested with Thumb, it leaves an impression but concrete does not stick to the Thumb). (Separate Application guide is available on request). The application rate is 5 kg/m2 of FAIRTOP Powder. 1) The application is made in two stages. First 50% of the required material is broadcast evenly and when the surface darkens with the absorption of water, the surface is floated. 2) The second application is made immediately, by evenly broadcasting the balance 50% material and when the surface has darkened with the absorption of water, the surface is floated. Power floating would be ideal. Floating is recommended with half or full disc. The second troweling is done after the surface has sufficiently stiffened i.e. after two hours after the first troweling, to close any pores and remove any undulations on the surface. Final hand trowelling is recommended to remove any disc marks. APPLICATION: Progress should be steady and even with the application hose discharge point approximately 200mm from the floor. Do not make new edges & fill in the middle. 3) CURING : After final troweling, as soon as the surface has hardened sufficiently, to prevent damage, it should be covered with a polythene sheet and made air tight by placing sand all round the sheet for a minimum period of 7 days. Alternatively curing by ponding is recommended for a minimum 7 days. 4) SURFACE SEALING : If surface sealing is thought to be necessary, two coats of FLOORSEAL C epoxy clear floor sealer may be applied for added protection against penetration of oils, grease, water and mild chemicals. Or alternatively, two coats of SAFECORE EP (F) epoxy floor coating can be applied to provide further protection to concrete surface apart from aesthetic appearance. A separate data sheet is available on the above products. 5) JOINTS : All expansion joints must be filled with FAIRSEAL sealant. The saw cut construction joints may be filled with FLOORSEAL PS flexible epoxy resin. (A separate data sheet is available on these product.) 6) SHELF LIFE : 6 months if stored in a dry enclosed area and unopened. 7) TECHNICAL SERVICE : Technical trained personnel are available on request to assist correct application of the product.

85

FM/04/07/E

HARDWEARING, ABRASION RESISTANT MONOLITHIC INDUSTRIAL FLOORING COMPOUND

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRTOP

TM

HARDWEARING, ABRASION RESISTANT MONOLITHIC INDUSTRIAL FLOORING COMPOUND

BENEFITS l Ready to use, factory controlled, Eliminates on site mixing l Dense, non porous surface l Hard wearing, abrasion resistant l Monolithic bond with the base concrete l Non dusty and non slip surface l Facilitate easy cleaning l Long life and low maintenance l Long track record l Nonmetallic and iron free - does not rust. PRODUCT A factory blended ready to use cementitious system with special fillers. STANDARD Conforming to BS 812 : PART - 3 1975 & SS 26 : 1970. PACKING & COVERAGE lL 25 Kg Lined HDPE Bags. l 5 Kg of FAIRTOP STD per square meter. DESCRIPTION FAIRTOP STD is supplied as a ready to use factory controlled, dry shake cementitious system blended with special aggregates, selected for high abrasion and wear resistance and additives. FAIRTOP STD is used to obtain a dense, tough, abrasion resistant industrial floor with non dusty and nonslip characteristics. Where an extremely heavy floor is required, we recommend 12 mm thick FAIRTOP HD ready to use monolithic floor hardener. A separate data sheet is available on this product. PROPERTIES ABRASION RESISTANCE : FAIRTOP STD has been tested with FUNDITOR ABRASION MACHINE using Silicon Carbide Wheels. The sample was tested for 10,000 revs at a fixed speed and the amount of wear assessed by measuring the depth of the groove by abrasion wheels at four points around the perimeter. The results show that FAIRTOP STD improves the abrasion resistance compared to grano by over 150%. COMPRESSIVE STRENGTH : The FAIRTOP STD cubes when tested for compressive strength have typical strength of over 600 kg/cm 2 at 28 days. Mho's scale hardness of FAIRTOP STD aggregates between 7 to 8 scale. COLOUR RANGE : Presently available in Natural Grey. WHERE TO USE Loading bays, Factories, Warehouse, Car Park, Trucking Lanes, Workshops, Garages, Subways, Power Stations & Abattoirs. Recommendation: Refurbishment over terrazzo, Quarry or ceramic tiles. INSTRUCTION FOR APPLYING FAIRTOP STD (1.1) BASE CONCRETE : The base concrete should have a minimum cement content of 300 kg/m 3 with a slump of 40-60 mm with a low water cement ratio. To improve the quality of concrete mixes and enable low w/c ratio to be kept, FAIRCRETE N normal plasticiser may be used at a dosage rate of 150-200 ml/50 kg cement. (1.2) METHOD OF LAYING BASE CONCRETE : The base concrete must be laid in accordance with good concrete practice either in bays or long strips. Particular care must be taken at the corners and edges of the bays to obtain good compaction and to maintain level for subsequent troweling operations. If too much of free water is seen on the surface, subsequent water content in concrete must be reduced to obviate the presence of free water. APPLICATION OF FAIRTOP STD The time of application is very important in order to derive full benefits of FAIRTOP STD. If FAIRTOP STD is applied too early, it will absorb water and may sink to the bottom. If application of FAIRTOP STD is delayed, no moisture from the concrete surface will be available to hydrate FAIRTOP STD, resulting in poor pitted surface. As a guide, the application should be made between 1 hour- 2 hours, i.e. when the surface water on concrete has completely evaporated. (When tested with Thumb, it leaves an impression but concrete does not stick to the Thumb). The application rate is 5 kg/m 2 of FAIRTOP STD powder. (1) The application is made in two stages. First 50% of the required material is broadcast evenly manually and when the surface darkens with the absorption of water, the surface is floated. The second application is made immediately after, by evenly broadcasting the balance 50% material and when the surface has darkened with the absorption of water the surface is floated. Power floating would be ideal. Two floorings are recommended with half or full disc. The second troweling is done after the surface has sufficiently stiffed, i.e. after two hours of the first troweling to close any pores and remove any undulations on the surface. Final hand troweling is recommended to remove any disk marks .APPLICATION: Progress should be steady and even with the application hose discharge point approximately 200mm from the floor. Do not make new edges & fill in the middle. CURING : After final troweling, as soon as the surface has hardened sufficiently to prevent damage, it should be covered with and polythene sheet and made air tight by placing sand around the sheet for a minimum period of 7 days. Alternatively, curing by water podding or coating of FAIRCURE C is recommended. SHELF LIFE 6 months period in dry, shed condition in original sealed packs.

86

FM/05/04/F

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRTOP STD

TM

HEAVY DUTY EPOXY BASED FLOOR SCREED

FM/03/01/E

BENEFITS l DURABLE : High resistance to abrasion, impact and wide range of chemical., l NON-SLIP : Good gripping surface to both vehicular and pedestrian traffic, l LOW ODOUR : Non-solvent, l CHOICE OF COLOURS : Available in various attractive colours. RECOMMENDED USES An extremely high strength floor topping to resist abrasion, impact and chemical contact. At the same time, produces a safe non-slip finish for personnel and vehicular traffic. It is applied on concrete floors, as a 4 - 6 mm thick topping over a primer, and can be sealed in areas where high degree of cleanliness is required with SAFECORE SEALER or SAFECORE EP (F) Epoxy resin sealer or floor coating. This product is specifically designed for heavy engineering plants, electroplating shops, chemical processing areas, dairies, breweries factories. Application: Applicable at freezing temperature and high temperature. PROPERTIES POT LIFE : 45 minutes at 30 0C, INITIAL HARDNESS TIME : 24 hours at 30 0C, FULL CURE (DO NOT APPLY BELOW 10 0C) : 7 days at 30 0C, SPREADING RATE PER PACK 25 KG. : 2.6m 2 at 4mm thickness, SHELF LIFE : 12 months. COMPRESSIVE STRENGTH : 82 N/mm 2 at 28 days, FLEXURAL STRENGTH : 27 N/mm 2, TENSILE STRENGTH : 7 N/mm 2. CHEMICAL RESISTANCE Full cured block of FAIRSCREED EP Chemical resistance. ACIDS Acetic : 5% Excellent Citric : 10% Excellent, Hydrochloric : 10% Good, Lactic : 10% Good Nitric : 15% Good Phosphoric : 10% Excellent Sulphuric : 10% Excellent. ALKALI Ammonia : 10% Good Sodium Hydroxide : 10% Excellent. SOLVENTS / ORGANICS ACETONE : Poor ALCOHOL : Good OIL-VEGETABLE AND MINERAL : Excellent PETROL : Excellent COLOUR RANGE Natural, Brick Red, Dark Grey and Blue. SURFACE PREPARATION The substrate should be clean, dry and free from oil, grease and other contaminants such as foaming lubricants and curing components which would affect adhesion of coating. New concrete must be a minimum of 28 days old before FAIRSCREED application. The moisture content of the concrete should be less than 5%. Preparation of concrete is achieved by either shot blasting, grinding, scarfing or acid-etching. PRIMING Mix SAFECORE WB PRIMER in the proportions supplied, and apply by brush or roller spreading to thin film on prepared floor. Examine after 30 minutes and apply more material to any areas that have absorbed the primer. Commence the application of FAIRSCREED after 2 hours (at 300 C) of applying the primer or primer becomes tack free. MIXING Thoroughly mix the Base and Hardener packs together, then blend in the aggregate. EXPANSION JOINTS Expansion joints in the existing substrate must be maintained and continued through the FAIRSCREED EP topping filled to the new level with an FAIRSEAL joint sealant. TOPPING The mixed resin-aggregate should be raked out to a uniform thickness, tamped with a wood float to ensure complete consolidation and finally finished with steel trowel. Do not rub steel trowel more, which may lead to burn marks. SEALING In wet operation areas and where high degree for cleanliness is required the FAIRSCREED EP topping may be sealed with SAFECORE SEALER or Floor coating SAFECORE EP (F). (See separate technical data sheet) CLEANING Tools and equipments should be cleaned with SAFECORE TOOL CLEANER. COVERAGE & PACKING Consist of Base, Hardner and aggregates. 25 kg pack of FAIRSCREED EP covers approx. 2.6m 2 - 4mm thick. FAIRSCREED is available in 25 kg pack.

87

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSCREED EP

TM

HIGH PERFORMANCE, HIGH BUILD, EPOXY CONCRETE

BENEFITS l Ease of application. l Fast curing characteristics. l Economical. l Hard wearing and durable. l Taint free. l Frost resistant and impervious to water. l Negligible shrinkage even in thick section. l Cost effective. l Available in various colours. DESCRIPTION FAIRCRETE EP is a versatile, trowel applied, three component Epoxy resin-based, deep section screed / mortar. The product is supplied in a various colour, but may be sealed or topped with SAFECORE SEALER coatings. Typical application thicknesses are 10-150mm. PACKING & COVERAGE FAIRCRETE EP is supplied in 25kg packs. A 25 kg pack of FAIRCRETE EP yields 11.4 litres of material, sufficient for 1.14 m 2 @ 10mm thickness. TYPICAL USES As a deep section protective screed for floor areas subject to impact, abrasion and chemical spillage. As an economical, fast curing in-fill screed/mortar prior to the application of the final floor finish. As a thick section Epoxy bedding mortar for kerbs, etc. PROPERTIES COLOUR : Natural (other colours available upon request) DENSITY : 2200Kg/cu.m. POT LIFE : 45 minutes @ 30 0C. CURING : Light foot traffic after 6 hours @ 30 0C. full traffic after 24 hours @ 30 0C. ADHESION TO CONCRETE : 3.6MPa (concrete failure). COMPRESSIVE STRENGTH : 64MPa (7 days cure @ 30 0C). CHEMICAL RESISTANCE : excellent resistance to dilute acids and alkalies, oil, petrol, diesel, vegetable oils, inorganic salts, and cleaning fluids. MIXING FAIRCRETE EP is supplied as a three component pack consisting of the BASE component ; the HARDNER component ; and the AGGREGATE component. The HARDNER and BASE components shall be thoroughly mixed, preferably by mechanical means. The mixed liquids shall be drained into a forced action mixer and the AGGREGATE component gradually added under constant mixing until a uniform colour has been achieved. SURFACE PREPARATION Remove all laitance, spilled concrete, grease, oil, dust and other contaminants by scrabbling or bush hammering, to provide a sound, clean, substrate. Any exposed reinforcing steel shall be fully exposed by cutting out around its full circumference, and cleaned by abrading or grit blasting to remove rust, scale, etc. Metal substrates shall be degreased and grit blasted to Sa. 2.5 Swedish standard. Priming : Apply a coat of SAFECORE WB PRIMER by brush or roller (See separate data sheet), depending upon surface profile. Curing : FAIRCRETE EP will have hardened sufficiently after overnight cure @ 30 0C to allow overcoating or full traffic. Longer periods of cure will be necessary at lower temperatures. Full mechanical and chemical resistant properties will be achieved following 7 days cure @ 30 0C. Equipment Cleaning : Clean all equipment, immediately after use, with SAFECORE TOOLCLEAN. Limitations : Do not apply to wet or uncured concrete surfaces. Do not apply at temperatures below 3 0C. Please refer to the separate Material safety Data sheet for additional information. APPLICATION FAIRCRETE EP shall be applied on the primer after 6 hours of primer application. The material should be tampered and troweled to ensure good compaction and a tight finish. Minimum application thickness is 10mm ; maximum application thickness is 150mm in one layer. STORAGE & SHELF LIFE Store in dry conditions at temperatures between 10 0C and 40 0C and out of direct sunlight. FAIRCRETE EP has a minimum shelf life of 12 months when stored in original, unopened containers in accordance with the manufacturer's instructions. HEALTH & SAFETY Avoid contact of the material with skin and eyes. Wear appropriate gloves, overalls and eye protection during use. Wash off with soap and water if the material comes into contact with the skin. Any eye contamination must be rapidly irrigated with copious amounts of water and immediate medical attention sought. FM/04/07/E

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRCRETE EP

88

TM

BENEFITS l Outstanding chemical resistance. l Tough, durable, non-slip finish. l Abrasion and impact resistant. l Very rapid cure even at low temperatures. DESCRIPTION FAIRSCREED ULTRACRETE is a rapid curing, resin rich, three pack Epoxy Screed with exceptional resistance to aggressive acids, solvents and alcohole e.g. 96% Sulphuric acid, Methyl, Ethyl, Ketone, and methanol. FAIRSCREED ULTRACRETE is typically applied at thicknesses between 4mm and 9mm depending upon service conditions and performance requirements. Greater thicknesses may be applied in conditions of exceptional severity (in terms of aggressive chemicals and temperature). FAIRSCREED ULTRACRETE is usually applied in conjunction with a seperate primer, FAIRSCREED PRIMER ULTRA. PACKING & COVERAGE FAIRSCREED ULTRACRETE is supplied in 25 kg packs. 2.0 m 2 per pack @ 6mm thickness ; 3.0 m 2 per pack @ 4mm thickness. TYPICAL USES Chemical bund linings. Heavy duty, chemical resistant flooring. e.g. chemical and printing works, dye-works, pharmaceutical production, etc. PROPERTIES COLOUR : Grey, Red ; POT LIFE @ 30oC : 35 minutes ; WALK ON TIME @ 30oC : 10 hours; FULL TRAFFIC TIME @ 30oC : 24 hours ; FULL CHEMICAL RESISTANCE : 7 days @ 30oC ; TEMPERATURE RANGE DURING : APPLICATION : 20oC to 35oC ; TEMPERATURE RANGE DURING SERVICE : -20oC to 80oC ; COMPRESSIVE STRENGTH : 75N/m 2 ; CHEMICAL RESISTANCE GUIDE : available on request. Tensile strength : 14 N/mm 2 ; Abrasion resistance : 1.5 mm(Depth of wear) ; Impact Resistance : 7 Kg/m 2 (Greater than strength of concrete substance) MIXING FAIRSCREED ULTRACRETE is supplied as a three pack material consisting of the resin BASE component, the HARDNER component and the AGGREGATE component. The contents of the HARDNER container should be emptied into the BASE component, and the two liquids mixed thoroughly, preferably by mechanical means. The mixed BASE components should then be poured into a mixing vessel e.g. creteangle type, and the AGGREGATE added whilst stirring, mixing thoroughly for 2-3 minutes. SURFACE PREPARATION Concrete shall be a minimum of 21 days old and/or the residual moisture content shall be below 6%. Ensure that the concrete is clean free from dust, laitance, grease, oil, curing compound, existing paint finishes, etc. Blow holes and defective concrete shall be made good using a proprietary repair compound FAIRSCREED VF. Suitable mechanical treatment, such as vacuum grit-blasting, is the preferred treatment prior to application, as this ensures a mechanical "key" for the coating. Steel surfaces shall be shot blasted or grit blasted to a nominal Sa 2.5 Swedish standard. All dust and grease shall be removed prior to coating application. If a delay is likely to occur between blasting and application then it is recommended that a coat of SAFECORE EP (LS) shall be applied as holding primer to avoid flash rusting. PRIMING : Apply a coat of SAFECORE PRIMER ULTRA at a nominal rate of 0.25 kg/m2 and broadcast a fine Silica Sand at a nominal rate of 1kg/m2. Allow to cure for a minimum of 4 hours @ 30oC or up to a maximum of 24 hours @ 20oC. Sweep off excess sand prior to application of FAIRSCREED ULTRACRETE. CURING : FAIRSCREED ULTRACRETE should be allowed to cure for a minimum of 10 hours @ 30oC prior to light foot trafficking, and for a minimum of 24 hours @ 30oC prior to full trafficking. Allow a minimum cure period of 7 days @ 30oC prior to exposure to chemicals. Curing will be slower at lower temperatures and faster at higher temperatures. EQUIPMENT CLEANING : Clean all equipment, immediately after use, with SAFECORE TOOLCLEAN. LIMITATIONS : Do not apply to wet, uncured, or contaminated surfaces. Do not apply at temperatures below 2oC. FAIRSCREED ULTRACRETE is primarily a functional product, and slight residual trowel marks may remain in the finished surface. Discolouration/bleaching of the screed can ocuur on contact with certain aggressive chemicals, thus leading to contamination/discolouration of the chemical itself. APPLICATION Apply the mixed material using screeding bars or screed box, ensuring good compaction, and finish with stainless steel or chemical resistant-plastic float. STORAGE & SHELF LIFE Store in dry conditions at temperatures between 10oC and 35oC . FAIRSCREED ULTRACRETE has a minimum shelf life of 12 months when stored in original, unopened containers in accordance with the manufacturers instructions.

89

FM/01/07/B

CHEMICAL RESISTANT EPOXY SCREED

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSCREED ULTRACRETE

TM

EPOXY BASED SELF LEVELING SCREED

BENEFITS l Fast application. l Hard wearing l Hygienic and easy to clean l Excellent chemical resistance l Very good adhesion to concrete l Seamless. l Good aesthetic appearance. l Available in various colours. DESCRIPTION FAIRSCREED SL has been designed to provide a hard wearing, impervious, seamless floor finish which is hygienic and easy to clean. FAIRSCREED SL, with its combination of attractive finish and excellent resistance to many chemicals, is suitable for a wide range of light industrial environments. FAIRSCREED SL is typically applied at thicknesses of between 2 and 3mm. FAIRSCREED SL is supplied as a three pack product, consisting of BASE component, HARDNER component and graded Aggregate component, all preweighed and ready for mixing. TYPICAL USES Suitable for use in laboratories, pharmaceutical plants, hospitals, food preparation areas electronics assembly factories, etc. TYPICAL PROPERTIES COLOURS : Grey, red, green, blue (Special shade on request) ; POT LIFE : 40 minutes @ 30oC ;COMPRESSIVE STRENGTH : 60N/mm2 ; FLEXURAL STRENGTH : 34N/mm2 ; CHEMICAL RESISTANCE : Excellent resistance to a wide range of industrial chemicals, including 20% hydrochloric acid, 10% sulphuric acid, 20% sodium hydroxide, petrol, 5% lactic acid, Bleach. Specific advice will be provided by our Technical Section. PROCEDURE 1) SURFACE PREPARATION : All surfaces to be treated should be sound, clean, and free from dust, dirt, latence, oil and other contaminants. All laitance must be removed by vacuum grit blasting, ensuring that any residual dust is removed. New concrete surfaces should be a minimum of 21 days old and/or have a residual moisture content below 6%. 2) PRIMING : Prime the prepared surfaces using SAFECORE WB PRIMER applying the material at a nominal rate of 5 m2/Kg. Allow the primer to cure overnight. NOTE : If the surface is exceptionally porous it may be necessary to 'double prime'. 3) MIXING : FAIRSCREED SL is supplied as a three component product, each component being pre-weighed ready for use. The contents of the HARDNER container should be drained into the Base component and the two materials thoroughly mixed. The mixed liquid should then be poured into a forced action mixer, e.g. Mix all, Pennine, or Cretangle, and the Aggregate component slowly added under constant mixing until a uniform consistency has been achieved. 4) APPLICATION : Apply the mixed FAIRSCREED SL by serrated trowel or screed box. Within 20 minutes, spike roller the FAIRSCREED SL in order to remove micro airbubbles. To make more good looking and reduce scratching use of 'FAIRSCREED FLAKES' is recommended. Various colours of FAIRSCREED FLAKES, FAIRSCREED SEALER is recommended. 5) EQUIPMENT CLEANING : Clean all equipment, immediately after use, with SAFECORE TOOLCLEAN. 6) CURING : Allow a minimum cure time of 24 hours @ 30oC prior to light foot traffic, 48 hours cure @ 30oC prior to full vehicular access, and 7 days cure @ 30oC prior to exposure to chemicals. NOTE : At higher temperatures the above cure times will be reduced, at lower temperatures they will be increased. 7) LIMITATIONS : Do not apply to wet or uncured concrete surfaces. Do not apply at temperatures below 3oC. PACKING FAIRSCREED SL is supplied in 12.5 kg packs. Consist of pre-weighed Base, Hardner and Aggregate. COVERAGE A 12.5kg pack is sufficient to cover an area of 3.5m2 at a thickness of 2mm. STORAGE AND SHELF LIFE Store in dry conditions, out of direct sunlight, at temperatures between 10oC and 35oC. FAIRSCREED SL has a minimum shelf life of 12 months when stored in original, unopened containers in accordance with manufacturers instructions. HEALTH & SAFETY Avoid contact of the material with skin and eyes. Wear appropriate gloves, overalls and eye protection during use. Wash off with soap and water if the material comes in to contact with the skin. Any eye contamination must be rapidly irrigated with copious amounts of clean water, and immediate medical attention sought. Please refer to Material Safety Data Sheet for additional information. FAIRSCREED SL shall be applied strictly in accordance with the manufacturers instructions.

90

FM/04/07/C

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSCREED SL

TM

EPOXY PASTE ADHESIVE/MORTAR

FM/04/07/F

BENEFITS l Colour coded components to ensure correct mixing. l Excellent adhesion to most building materials. l Bonds to damp substrates. l Low odour. l Thixotropic nature facilitate application in both vertical and overhead locations. l Very good chemical properties and compressive strength. l Resistant to water, weathering and a wide range of chemicals. l No primer required. l Creep resistant. USES FAIRSCREED VF is a versatile, epoxy paste adhesive being particularly suitable for all general purpose bonding operations. FAIRSCREED VF may also be used for thin section concrete repairs. DESCRIPTION FAIRSCREED VF is a thixotropic, solvent free epoxy adhesive ideal for bonding a wide range of building materials to one another i.e. Concrete, brick, metal stone and wood. FAIRSCREED VF has a high level of mechanical integrity and exhibits excellent bonding characteristics even in damp conditions. FAIRSCREED VF is easy to mix and apply. No primer is required. TYPICAL PROPERTIES COLOUR : Grey ; POT LIFE : 45 minutes at 30oC ; COMPRESSIVE STRENGTH : 40N/mm2 (1 day at 30oC), 70 N/mm2 (7 days at 30oC) ; TENSILE STRENGTH : 18 N/mm2 ; APPLICATION TEMPERATURE : 30oC, Drying / Curing times : Touch dry after 4-6 hours at 30oC, Hard dry after 10-12 hours at 30oC, Full chemical resistance 7 days. INSTRUCTION FOR APPLICATION SURFACE PREPARATION : (A) Concrete substrates shall be sound, clean and free from dust, dirt, grease, oils, laitance and other contaminations a roughened or profiles surface will ensure optimum adhesion. (B) Mild steel and other metallic substrates shall be degreased, power wire brushed or grit blasted and free from dust. If the prepared metal surface will not be treated immediately then an anti-corrosive holding primer such as SAFECORE RR must be applied to prevent flash rusting. (Refer to the SAFECORE RR product data sheet for additional information). Other substrates shall be sound, clean and free from dust, dirt, grease, oil and any oxidised surface layer. MIXING : The base and curing agent components shall be thoroughly mixed together using a stiff spatula or a slow speed drill with paddle attachment, until a uniform grey mixture has been produced. APPLICATION : The application of FAIRSCREED VF is best achieved using spatula, trowel, serrated trowel or stiffbristled brush depending on the area to be treated. PACKING & COVERAGE FAIRSCREED VF is supplied in 1 kg., 2 kg. & 5 kg. Packs. 1 kg. Of FAIRSCREED VF will be sufficient for 0.67m2 with 1 mm thickness. SHELF LIFE 6 months, when stored in original, unopened containers, out of direct sunlight. LIMITATIONS FAIRSCREED VF should not be applied at temperature below 3oC. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

91

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSCREED VF

TM

EPOXY FLOOR SEALER & SURFACE HARDENER

BENEFITS l Easy to use - brush applied l Seal the floors completely l Increases resistance to chemical attack l Acts as a barrier to oils, grease water etc l Facilitates easy cleaning l Increases abrasion resistance. PRODUCT FLOORSEAL C is ready to use, brush applied two part epoxy based sealer and surface hardener for concrete floors. PURPOSE To seal the concrete surface and to increase the resistance to oil, grease, water penetration, abrasion and chemical attack. PACKING & COVERAGE 10 Litre / 20 Litre Carbouys. On dense surfaces, FLOORSEAL C will cover 5-7 m 2/litre for a coats. For the first coat, FLOORSEAL C should be applied at uniform rate of 6-8 m 2 and the second coat should be applied at the rate of 10-12m 2/litre. DESCRIPTION FLOORSEAL C is based on solvented epoxy resin which-penetrates the pores of the concrete and seals the surface completely and acts a barrier to penetration of oils, grease, mild chemicals, water etc. The surface hardness is also highly improved leading to better abrasion and thus durability of sealed floors can be increased. PROPERTIES COLOUR : Pale Pink ; FLASH POINT : above 28oC. ; WORKING LIFE : Use within 3 hours of mixing.; CURING TIME : 48 hours.; APPLICATION TEMPERATURE : 5oC to 40oC. USES FLOORSEAL C may be used on old or new concrete floors, granolithic pavings, sand : cement screed. Typical location for use are Factories, garrage, dairies, abattoirs, chemical plants etc. New floors must be atleast 28 days old and fully dry before application of FLOORSEAL C. CLEANING Brushes, Container etc. can be cleaned after use with FLOORSEAL C solvent. INSTRUCTION FOR APPLICATION PREPARATION : (1) Substrate must sound, clean and free from loose particle, laitance and all contamination viz. oils, grease, curing compound residue etc. (2) After cleaning, the surface should be allowed to dry out thoroughly in order to allow for maximum absorption of FLOORSEAL C. MIXING : FLOORSEAL C comprises of two component. Base resin and hardener which are supplied in preweighed quantities for easy mixing. Pour the hardener content into the base resin can mix thoroughly in a metal bucket by using a glass rod or stirrer. APPLICATION : FLOORSEAL C should be poured on the prepared surface and spread evenly by brush or squeeze avoiding formation of puddles. The second coat should be applied 12-24 hours after the first coat application. Two coats are normally sufficient on good dense surfaces but three coats may be necessary on porous substrates. The application area must be well ventilated and leave all the doors and windows open if applied in a confined area. FLOORSEAL C can also be used as a single primer coat in conjunction with other FLOORSEAL C resin coating 6-10 m2/litre. CURING The surface can be opened to foot traffic after 24 hours and normal traffic 48 hours. However, full chemical resistance will be achieved after 7 days. SHELF LIFE Atleast one year in original sealed containers in dry conditions under shed if stored below 30oC. HEALTH & SAFETY Gloves must be worn while handling FLOORSEAL C must be ensured that the area is well ventilated. In confined areas, use forced ventilation. Smoking is strictly forbidden during the application of FLOORSEAL C. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

92

FM/04/07/F

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FLOORSEAL C

TM

POLYESTER RESIN BASED ADHESIVE FOR CRACK AND VOIDS FILLER

BENEFITS l High compressive strength, High bond strength. l Quick setting can be used for structural repairs. l Two part system, easy to use. l Thixotropic nature facilitate application in both ver tical and overhead locations. l Very good chemica l properties and cohesive strength. lIdeal for sealing crack. l Cure on damp surface. l Resistant to water, weathering and a wide range of chemicals. l No primer required. l Creep resistant. USES FAIRSCREED PF is a polyester resin based paste which can be used for crack filling, voids filling and structural repairs. FAIRSCREED PF can be used to seal the crack before pressure grouting which does not allow injection grout to come out and permanently seal the grout. FAIRSCREED PF can also be used to fill up the honey combing, pitting on the concrete surface prior to coating application. DESCRIPTION FAIRSCREED PF is a thixotropic, solvent free polyester resin based adhesive for crack filler and voids. FAIRSCREED PF has a high level of mechanical integrity and exhibits excellent bonding characteristics under even damp conditions. FAIRSCREED PF is easy to mix and requires no primer. TYPICAL PROPERTIES COLOUR : Grey ; POT LIFE : 25 minutes at 30oC ; COMPRESSIVE STRENGTH : 60N/mm2 (1 day at 30oC); TENSILE STRENGTH : 50 N/mm2 ; APPLICATION TEMPERATURE : 30oC, Drying / Curing times : Touch dry after 30 Mins. at 30oC, Hard dry after 2 hours at 30oC, Full chemical resistance after 24 hours. INSTRUCTION FOR APPLICATION

FM/02/02/A

SURFACE PREPARATION : (A) Concrete substrates shall be sound, clean and free from dust, dirt, grease, oils, laitance and other contaminations roughened or profiled surface will ensure optimum adhesion. MIXING : The base and curing agent (HRD) shall be thoroughly mixed together using a slow speed drill with paddle attachment, until a uniform grey mixture has been produced. APPLICATION : The application of FAIRSCREED PF is best achieved using spactula, trowel depending on the area to be treated. PACKING & COVERAGE FAIRSCREED PF is supplied in 1 kg. Packs. 1 kg. Of FAIRSCREED PF will be sufficient for 0.65m2 with 1 mm thickness. SHELF LIFE 6 months, when stored in original, unopened containers, out of direct sunlight. LIMITATIONS FAIRSCREED PF should not be applied at temperature below 30C. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

93

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSCREED PF

TM

HIGH STRENGTH METALLIC TOPPING

BENEFITS l lDurable hardwearing surface excellent resistance to abrasion and impact providing a serviceable life much greater than that of plain concrete natural aggregate toppings or burnished high strength concrete. l Dense surface resists oil and grease penetration, reduces dusting and absorption easier to clean resulting in lower maintenance costs. l Thin high strength topping can be placed at thickness of 8-10mm for areas where the application of metallic aggregate dry shakes is not practical or which do not require the extra heavy duty protection of thick metallic toppings. l Protects against joint deterioration minimizes damage to production goods and increased the life of material s handling equipment. l Ease of application due to screedable consistency. l Does not require tamping. l Reduced shutdown time quick to apply and finish which means floors can be returned to service more rapidly. DESCRIPTION FAIRTOP METALLIC is a screedable, iron aggregate cementitious system which is designed to provide a thin, high strength topping or for repairing surfaces subject to heavy traffic and abrasion. It is formulated for application at thickness of 8 to 10mm. PURPOSE FAIRTOP METALLIC can be used for the application to new concrete floor or for repairs to existing floors, which have been damaged or excessively worn. PACKING 25 kg bag. COVERAGE 25kg bag of FAIRTOP METALLIC covers 0.95m2 at a thickness of 8mm and 0.75m2 at a thickness of 10mm. APPLICATION One 25kg bag of FAIRTOP METALLIC should be mixed with 10-11% of water (2.5 to 2.75 litres) provides 0.0075m2 of screedable at 130 to 180mm slump. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/01/03/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRTOP METALLIC

94

TM

BENEFITS l Impermeable l Very good chemical resistance l Abrasion and impact resistant . l Hygienic and easily cleaned. l Slip resistant. l Unlimited number of colour possibilities. DESCRIPTION FAIRSCREED COLOUR QUARTZ is a three component, multi-coloured Quartz-based, Epoxy resin floor system. It provides a hard wearing, non-slip, chemical resistant floor topping of aesthetically pleasing appearance. An attractive standard range of colour mixes exists, although individual designs can be custom made. (1) Durable : Exceptional resistance to abrasion and chemical (2) Non slip: Good gripping surface to both vehicular and pedestrian traffic. PACKING & COVERAGE FAIRSCREED COLOUR QUARTZ is supplied in 25kg packs. A 25 kg pack is sufficient to cover an area of 2.8 m2 at a thickness of 4mm. PROPERTIES POT LIFE @ 300C : 45minutes. CURING TIMES : Light foot traffic after 24 hours @ 300C. Full trafficking after 72 hours @ 300C. THICKNESS : Minimum 4mm. COMPRESSIVE STRENGTH : 65N/mm2. FLEXURAL STRENGTH : 30N/mm2. TEMPERATURE RANGE : IN SERVICE : -200C to + 600C. DURING APPLICATION : 30C to 400C. CHEMICAL RESISTANCE : Excellent resistance to dilute acids and alkalis, oil, petrol, diesel, vegetable oils & fruit juices. For specific advice please consult our technical section. MIXING FAIRSCREED COLOUR QUARTZ is supplied as a three pack system consisting of the RESIN component, the HARDNER component, and the COLOUR QUARTZ component. Add the HARDNER component to the RESIN contents into a mixing vessel, and add the COLOUR QUARTZ component whilst stirring. A low speed drill with paddle attachment may be used, or else a forced action mixer. SURFACE PREPARATION Concrete shall be a minimum of 21 days old and/or the residual moisture content shall be below 6%. Ensure that the concrete is clean and free from dust, laitance, grease, oil, curing compound, existing paint finishes, etc. Blow holes and defective concrete shall be made good using a proprietary repair compound e.g. FAIRSCREED VF. Suitable mechanical treatment, such as vacuum grit blasting is the preferred treatment prior to application, as this ensures a mechanical ‘key’ which will optimise adhesion. Steel surfaces shall be shot blasted or grit blasted to a nominal SA 2.5 Swedish Standard. All dust shall be removed prior to coating application. A coat of SAFECORE PRIMER shall be applied as soon as practicable after blasting, in order to obviate the possible occurrence to ‘flash rusting’. PRIMING : Concrete surfaces shall be primed with a coat of SAFECORE WB PRIMER, applied by brush, roller, or airless spray, at the nominal rate of 0.25kg/m2. Long nap lambswool rollers are recommended for primer application. Allow primer to cure for a minimum of 10 minutes. Steel surfaces shall be primed. SEALING : The application of a clear sealer is recommended to reduce tendency towards staining. STORAGE & SHELF LIFE Store in dry, cool conditions, preferably at temperatures between 100C and 400C and out of direct sunlight. Adequate ventilation of the storage area should be provided. Keep containers tightly closed when not in use. FAIRSCREED COLOUR QUARTZ has a minimum shelf life of 12 months when in original, unopened containers, in accordance with manufacturer’s instruction. APPLICATION Spread the FAIRSCREED COLOUR QUARTZ to the desired thickness, and trowel finish. STORAGE & SHELF LIFE Store in dry, cool conditions, preferrably at temperature between 100C and 350C, and out of direct sunlight, Adequate ventilation of the storage area should be provided. Keep containers tightly closed when not in use. FAIRSCREED MMA QUARTZ has a minimum shelf life of 6 months when stored in original, unopened containers in accordance with manufacturer's instruction. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

95

FM/11/9/B

DECORATIVE, ABRASION RESISTANT MULTI COLOURED EPOXY SCREED

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSCREED COLOUR QUARTZ

TM

A TROWEL APPLIED, RESIN-BASED COLOURED QUARTZ SCREED

BENEFITS l Very good chemical resistance. l Abrasion and impact resistance. l Hygienic and easily cleaned. l Slip resistant. l Available in colours. USES As a decorative, hygienic, and durable floor screed where aesthetics are an important consideration e.g. food production, electronic and engineering industries, printing, pharmaceutical production, hospitals etc. DESCRIPTION FAIRSCREED QUARTZ is three component, multi-coloured Quartz-based, epoxy resin floor system. It provides a hardwearing, non-slip, chemical resistant floor topping of aesthetically pleasing appearance. TYPICAL PROPERTIES POT LIFE @ 300C : 50 minutes ; CURING TIME : Light foot traffic after 10 hour @ 300C full trafficking after 24 hours @ 300C thickness Minimum 4 mm, typical 6 mm ; COMPRESSIVE STRENGTH : 65 N/mm2 (ultimate) ; FLEXURAL STRENGTH : 24 N/mm2 (ultimate) ; TEMPERATURE RANGE : During application : 50 to 300C ; In Service : (-) 200C to (+) 600C. CHEMICAL RESISTANCE Excellent resistance to dilute acids and alkalies, oil, petrol, diesel, vegetable oils and fruit juices. SURFACE PREPARATION Concrete shall be a minimum of 21 days old and for the residual moisture content shall be below 6%. Ensure that the concrete is clean and free from dust. laitance, grease, oil, curing compound, existing paint finishes, etc. Blow holes and defective concrete shall be made good using a proprietary repair compound (FAIRSCREED VF see data sheet separately). Suitable mechanical treatment such as vacuum grit besting is the preferred treatment prior to application, as this ensures a mechanical 'key' which will optimise adhesion. Steel surfaces shall be shot blasted or grit blasted to a nominal Sa 2.5 Swedish Standard. All dust shall be removed prior to coating applications. MIXING : FAIRSCREED QUARTZ is supplied as a three pack material consisting of the Resin component, the curing agent component, and the coloured quartz component. Add the curing agent component to the resin component and mix throughly, preferably by mechanical means, for minimum of 2 minutes. Pour the contents into a mixing vessel, and add the QUARTZ component whilst stirring. A low speed drill with paddle attachment may be used, or else a forced action mixer e.g. Creteangle type. APPLICATION : Spread the FAIRSCREED QUARTZ to the desired thickness, and trowel finish. SEALING : The application of a clear sealer is recommended to reduce tendency towards staining and dirt pick up, thereby ensure optimum ease of cleaning. Apply SAFECORE SEALER COAT. CURING : Allow a minimum cure time of 1 hour @ 300C prior to overcoating or floor trafficking for optimum chemical resistance, a minimum cure time of 7 days @ 300C should be allowed. PACKING & COVERAGE FAIRSCREED QUARTZ is supplied in 25 kg packs. A 25 kg pack is sufficient to cover an area of 2.3m2 at a thickness of 6mm. SHELF LIFE Store in dry, cool conditions, preferably at temperatures between 100C and 350C, and out of direct sunlight, An adequate of the storage area should be provided. Keep containers tightly closed when not in use. FAIRSCREED QUARTZ has a minimum shelf life of 12 months when stored in original, unopened containers in accordance with manufacturer's instruction. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/11/09/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSCREED QUARTZ

96

TM

BENEFITS l Outstanding chemical resistance. l Tough, durable, non-slip finish. l Abrasion and impact resistant. l Very rapid cure even at low temperatures. l UV resistance. l Resists temperature upto 1000C. DESCRIPTION FAIRSCREED VC is a rapid curing, resin rich, three pack Vinyl ester Screed with exceptional resistance to aggressive acids, solvents and alcohols e.g. 96% Sulphuric acid, Methyl, Ethyl, Ketone, and methanol. FAIRSCREED VC is typically applied at thicknesses of between 4mm and 9mm depending upon service conditions and performance requirements. Greater thicknesses may be applied in conditions of exceptional severity (in terms of aggressive chemicals and temperature). FAIRSCREED VC is usually applied in conjunction with a separate primer. PACKING & COVERAGE FAIRSCREED VC is supplied in 25 kg packs. Consists of 3 parts. 2.0 m2 per pack @ 6mm thickness ; 3.0 m2 per pack @ 4mm thickness. TYPICAL USES Chemical bund linings. Heavy duty, chemical resistant flooring. e.g. chemical and printing works, dye-works, pharmaceutical production, etc. PROPERTIES Colour : Grey, Red ; POT LIFE @ 300C : 25 minutes ; Walk on time @ 300C : 10 hours; Full traffic time @ 300C : 24 hours ; Full chemical resistance : 2 days @ 300C ; Temperature range during application : 200C to 350C ; Temperature range during service : -200C to 1000C ; Compressive strength : 75N/mm2 ; Chemical resistance guide : available on request. APPLICATION Apply the mixed material using screeding bars or screed box, ensuring good compaction, and finish with stainless steel or chemical resistant-plastic float. MIXING FAIRSCREED VC is supplied as a three pack material consisting of the resin BASE component, the CURING component and the AGGREGATE component. The contents of the HARDNER container should be emptied into the BASE component, and both liquids mixed thoroughly, preferably by mechanical means. The mixed BASE components should then be poured into a mixing vessel e.g. Creteangle type, and the AGGREGATE added whilst stirring, mixing thoroughly for 2-3 minutes. SURFACE PREPARATION Concrete shall be a minimum of 21 days old and/or the residual moisture content shall be below 6%. Ensure that the concrete is clean free from dust, laitance, grease, oil, curing compound, existing paint finishes, etc. Blow holes and defective concrete shall be made good using a proprietary repair compound FAIRSCREED VF. Suitable mechanical treatment, such as vacuum grit-blasting, is the preferred treatment prior to application, as this ensures a mechanical "key" for the coating. Steel surfaces shall be shot blasted or grit blasted to a nominal Sa 2.5 Swedish standard. All dust and grease shall be removed prior to coating application. If a delay is likely to occur between blasting and application then it is recommended that a coat of SAFECORE EP (LS) shall be applied as holding primer to avoide flash rusting. Priming : Apply a coat of SAFECORE PRIMER ULTRA at a nominal rate of 0.25 kg/m2 and broadcast a fine Silica Sand at a nominal rate of 1kg/m2. Allow to cure for a minimum of 4 hours @ 300C or up to a maximum of 24 hours @ 200C. Sweep off excess sand prior to application of FAIRSCREED VC. Curing : FAIRSCREED VC should be allowed to cure for a minimum of 10 hours @ 300C prior to light foot trafficking, and for a minimum of 24 hours @ 300C prior to full trafficking. Allow a minimum cure period of 7 days @ 300C prior to exposure to chemicals. Curing will be slower at lower temperatures and faster at higher temperatures. Equipment Cleaning : Clean all equipment, immediately after use, with SAFECORE TOOLCLEAN. Limitations : Do not apply to wet, uncured, or contaminated surfaces. Do not apply at temperatures below 20C. FAIRSCREED VC is primarily a functional product, and slight residual trowel marks may remain in the finished surface. Discolouration/bleaching of the screed can ocuur on contact with certain aggressive chemicals, thus leading to contamination/discolouration of the chemical itself. STORAGE & SHELF LIFE Store in dry conditions at temperatures between 100C and 350C . FAIRSCREED VC has a minimum shelf life of 2 months when stored in original, unopened containers in accordance with the manufacturers instructions. HEALTH & SAFETY Avoid contact of uncured materials with the skin and eyes. Wear appropriate protective clothing during handling and application. Refer to Material Safety Data sheet for full information. FAIRSCREED VC shall be applied strickly in accordance with the manufacturers instructions.

97

FM/05/04/B

VINYL ESTER CHEMICAL RESISTANT SCREED

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSCREED VC

TM

JOINTLESS FLOORING

BENEFITS l Outstanding chemical resistance. l Low Maintenance. l Non porous with a very high resistance to staining. l Has a very high impact resistance. l Excellent adhesion to concrete surface. l Available in many colour, Shape, Size and Thickness. l Hygienic and has a very high resistance to scratching. l Tough, durable and abrasion resistant. l Slip resistant. l Can be easily cleaned. USES FAIRSCREED GF are used for jointless flooring. The ideal choice for most surfaces including : Kitchen, Furnitures, Bathroom, Shop fittings, Staircases, Public seatings, Restaurants, Architural features. DESCRIPTION FAIRSCREED GF is a new and environment friendly material consist of recycled bottle glass coloured or clear or both. The material has a high resistance to cigarette burns, oils, petrol, diesel, urine, dilute acids and alkalies. The standard FAIRSCREED GF allows you to choose any colour imaginable for the resin, for which you have simply send us a colour swatch. In addition to packing your own resin colour, you can also choose up to 4 glass colours from our standard shade card, which is constantly being updated as we find new sources of glass. SIZE OF FAIRSCREED GF Size of FAIRSCREED GF is 3’ x 6’, 2’ x 4’ & 2’ x 2’. TYPICAL PROPERTIES

Abrasion Resistance : It is a very good abrasion resistance. Slip Resistance : It is excellent slip resistance. Application : (A) PRE CAST : Available in 3’ x 6’, 2’ x 4’ & 2’ x 2’ size to any tailormade size also can be available (B) CAST INSITU : Jointless floor, casting will be done at site by companies experts.

FM/04/12/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSCREED GF

98

TM

BENEFITS l Provides static electricity with an effective path to earth. l Seamless finish. l Hygienic and easy to clean. l Very good chemical resistance. l Hard wearing and durable. USES Electronic manufacture and assembly, hazardous chemical plants, clean room environments, hospital operating theatre, etc. TYPICAL PROPERTIES Colours : Light grey, Mid-grey, Red (Other colours supplied upon request) ; Post life : 50mins @ 20C ; Compressive strength : 60 N/sq.mm. ; Flexural strength : 38 N/sq.mm. ; Tensile strength : 17 N/sq.mm. ; Abrasion resistance : 75 weight less per 1,000 cycles (Cs17 wheels) ; Surface resistance : 5 x 101 - 1 x 100 onms (ASTM F150-78) ; Bulk resistance : 1 x 104 - 1 x 106 ohms (DIN 1953) ; Chemical resistance : Excellent resistance to a wide range of industrial chemicals including 20% Hydrochloric acid, 25% sulphuric acid, 20% sodium hydroxide. Petrol, specific advice will be provided by our technical action. DESCRIPTION FAIRSCREED ANTISTATIC is an Epoxy based system suitable for use in areas where a conducting floor, with a between 5 x 104 and 5 x 106 ohms, is required as measure to control static electricity. A hard wearing impervious, seamless floor finish results which is hygienic and easy to clean. FAIRSCREED ANTISTATIC is applied at a thickness of 2mm over primed concrete. PROPERTIES SURFACE PREPARATION : All surfaces to be treated shall be sound, clean and free from dust, dirt, laitance, oil and other contaminants. All laitances shall be removed by vacuum grit blasting, ensuring that any residual dust is removed. New concrete surfaces should be a minimum of 21 days old and / or have a residual moisture content below 6%. PRIMING : Mix and apply primer at a nominal rate of 0.3 kg/sq.m. COPPER STRIP : Provide copper strip and do proper earthing with main earthing cable. MIXING : FAIRSCREED ANTISTATIC is supplied as a three component product, each component being pre-weight ready for use. The conents of the curing agent container should be drained into the base component and the two materials thoroughly mixed. The mixed liquid should then be poured into a forced action mixer eg. Mix all, pennine, or cretangle, and the aggregate component slowly added under constant mixing until a uniform consistency eg. Mix all has been achieved. APPLICATION : Apply the mixed FAIRSCREED ANTISTATIC at 2mm by serrated trowel or screed box. Within 20 minutes, spike roller the FAIRSCREED ANTISTATIC in order to de-acrate it. Existing joints in the floor must be carried through the screed. CLEANING : Clean all equipment, immediately after use, with SAFECORE TOOLCLEAN. CURING : Allow a minimum cure time of 24 hours @ 20oC prior to high light foot traffic, 48 hours @ 20oC prior to full vehicular access, and 7 days cure @ 20oC prior to exposure to chemicals. NOTE : At higher temperatures the above cure times will be reduced, at lower temperatures they will be increased. PACKING FAIRSCREED ANTISTATIC is supplied 12.5 kg. Packs. COVERAGE A 12.5 kg pack is sufficient to cover an area of 3.5 sq.m. At a thickness of 2mm. STORAGE & SHELF LIFE FAIRSCREED ANTISTATIC has a self life of 12 months when store in dried condition in original sealed pack below 45oC. LIMITATIONS Do not apply to wet or uncured concrete surfaces. Do not apply at temperatures below 3oC. Do not apply to asphalt or unmodified sand / cement screeds. HEALTH & SAFETY Avoid contact of the material with skin and eyes. Wear appropriate gloves, overalls and eye protection during use. Wash off with soap and water if the material comes in to contact with the skin. Any eye contamination must be rapidly irrigated with copious amounts of clean water, and immediate medical attention sought.

99

FM/05/01/A

ANTI-STATIC FLOOR SCREED

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSCREED ANTISTATIC

TM

DUST PROFFER AND SURFACE HARDENER FOR CONCRETE

BENEFITS l Ready mixed. l Economical to use. l Non toxic and non inflammable. l Effective dust proofing properties. l Good abrasion resistance. l Chloride free. l Colourles. PRODUCT FAIRCRETE 16 is supplied as a ready to use product, as a dust proofer and surface hardener for fresh concrete, floors, screeds, granolithic toppings and vertical surface. PURPOSE A clear non staining solution when applied becomes an integral part of concrete surface. Assists the reaction process with free lime available in the concrete, and helps attain strength, durability and surface hardness with improved dust proofing qualities. PACK 5, 20 carbouy. DESCRIPTION FAIRCRETE 16 is supplied as a clear non-staining, non-toxic aqueous solution which, when applied a fresh concrete surfaces, reacts with free lime and seals the pores. This produces a core-hardened surface which has great resistance to abrasion, wear and dusting. The insoluble compounds produced by the action of FAIRCRETE 16 block the pores of the concrete, thus protecting the surface attack by mild chemicals, oils, fats and greases. WHERE TO USE FAIRCRETE 16 is primarily recommended for new concrete surfaces, such as concrete floors and granolithic pavings. It should not be used to renovate concrete which is already disintegrating. Some typical location for its use are factories, warehouses, garages, depots etc. FAIRCRETE 16 is not only a remedy for existing floors but should be considered as a vital part of the specifications for new floor. HOW TO USE The FAIRCRETE 16 solution is poured on to the surface and spread evenly with a soft brush to prevent puddles. For the first coat as much liquid should be used as the surface will absord. After 1-2 hours the treated surface should be dry and ready for the second coat, which is applied in the same way as the first. Only in the case of very porous surfaces, third coat may be necessary. After the final application, and whilst the floor is still damp, the surface should be washed off with clean cold water to prevent any excess FAIRCRETE 16 crystallizing on the surface. This washing is important since if FAIRCRETE 16 is allowed to crystallize on the surface it will tend to produce on unpleasant dust. SHELF LIFE One year life if stored shade in original sealed container. PACKING FAIRCRETE 16 is alkaline. Gloves must be worn and use goggles for overhead application to prevent contact with eye. Any splashes on skin should be washed with water. HEALTH & SAFETY Avoid contact of the material with skin and eyes. Wear appropriate gloves, overalls and eye protection during use. Wash off with soap and water if the material comes into contact with the skin. Any eye contamination must be rapidly irrigated with copious amounts of water, and immediate medical attention sought. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/11/06/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRCRETE 16

100

APPLICATION GUIDELINE FOR TM

FM/AG/00/05/A

STAGE I : BASE CONCRETE l Minimum cement content 300 kg/cubic meter. l Maximum free w/c ratio 0.55. l Target slump approx. 40-60 mm. l Avoid segregation and bleeding. l Base of water reducing admixture FAIRCRETE N is recommended. l Pay particular attention to bay edges to ensure full compaction. STAGE II : BAY EDGE REINFORCEMENT l Optional added reinforcement to bay edges. l Sprinkle FAIRTOP by hand along strip 100-150mm wide. l Use steel trowel to finish. l In areas where saw cut joints are to be located an extra quantity of floor hardener can be applied and steel toweled into the surface. STAGE III : LAYOUT QUANTITIES REQUIRED l Measure floor into bays of known areas. l Layout enough material to allow two separate applications. lCalculate requirement of product. 5 kg/m2 and divided into two parts i.e., 25 kg each. STAGE IV : 1ST APPLICATION l Allow concrete to stiffen. l Excess surface water should have evaporated. NB : High temperatures and windy conditions will speed up drying of concrete and reduce time available for application. STAGE V : FLOATING l Allow 1st coat to darken showing absorption of sufficient moisture from base concrete. l Wood float or power float using the disc attachment. l Do not overfloat the surface. l Ensure all bay edges fully compacted. STAGE IV : 1 ST APPLICATION l Evenly broadcast balance of floor hardener at perpendicular to direction of first application. STAGE VII : FLOATING l Allow second application to darken (this may take slightly longer than Stage V). l Steel float or use power float with a disc attachment. STAGE VIII : FINISHING l Finish the floor using a power float with blades slightly tilted when concrete is stiff enough so that it will not be damaged. STAGE IX : CURING l Good curing practice is essential. l Immediately after surface has been floated, covering with a polythene sheet is recommended for atleast 12 hours after which surface can be cured by water ponding for minimum period of 10 days. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

101

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRTOP & FAIRTOP STD

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SURFACE TREATMENT A wide range of Surface Treatment products for Civil Engineering application, like mould release agent in concentrated and ready to use products. SETRELEASE (CONCENTRATED AND EMULSIFIED CHEMICAL MOULD RELEASE AGENT)

103

SETRELEASE RU (READY TO USE CHEMICAL MOULD-RELEASE AGENT)

104

SETRELEASE SR (READY TO USE SURFACE RETARDER CIVIL CHEMICAL MOULD RELEASE AGENT)

105

SETRELEASE WC (RESIN BASED SINGLE PACK SHUTTER COATING)

106

FAIRCURE C (CONCRETE CURING AID)

107

FAIRCURE WC (WHITE PIGMENTED CONCRETE CURING AID)

108

FAIRCURE WX CLEAR (WATER BASED CONCRETE CURING COMPOUND)

109

FAIRCURE WX WHITE (WAX BASED CONCRETE CURING COMPOUND)

110

FAIRCURE RA (RESIN BASED CURING AIDS)

111

FAIRCURE RA (M) (RESIN BASED CURING AIDS)

112

FM-DEGREASER (SOLVENT BASED CLEANER AND DEGREASER)

113

SETKLEAN (CLEANING, ETCHING AND CONCRETE STAIN REMOVE)

114

102

TM

CONCENTRATED AND EMULSIFIED CHEMICAL MOULD RELEASE AGENT

FM/04/07/E

BENEFITS l NON-STAINING : No cleaning of unsightly oil stains, if plastering is not required l HIGH QUALITY FINISH : Produces really fair-faced concrete l VERSATILE : Can be used on all types of moulds l MINIMISES CLEANING : Makes cleaning of form faces between pours very easily l CONCENTRATE FORM : Reduces storage and transport costs l WATER-BASED : Required water for dilution l Easy to use. l Provide a water repellent, rainproof, rust inhibiting film to the formwork USAGE 1 litre of SETRELEASE is diluted with 5 litres of water to give 6 litres of solution and will cover 150 to 160 m2 depending upon the type of form work. (Coverage will be more for steelwork then the wooden form work) PACK 1, 5, 10, 50 and 100 carbouys. COVERAGE 150 to 160 m 2 per ltr. (After dilution with 5 ltr. of water). DESCRIPTION SETRELEASE is supplied as a pale amber liquid which turns white when diluted with water to produce a chemical release agent, combining the outstanding release properties of such materials with the economy of a conventional oil. It reacts with the alkali in the concrete to form a thin water repellent layer on the surface of the mould which enables easy stripping from the hardened concrete. It has been specially formulated to reduce or eliminate surface imperfection in precast, prestressed and poured in place concrete. Improve the concrete surface by reducing or eliminating surface voids and effects. Reduce need for and cost of frequently cleaning forms by reducing the concrete residue. Non-staining: can be used with white cement. DILUTION RATE SETRELEASE must be diluted with 5 equal parts of water before use. FORMWORK SURFACES : May be used on wooden or metal surfaces. Particularly effective on resineous coated surfaces including coated wooden surfaces. NON-STAINING : Can be used safely with white cement. INSTRUCTION FOR APPLYING SETRELEASE MIXING : First dilute SETRELEASE concentrate in the proportion of 1 litre to 5 litres of water, using a clean container and stirring thoroughly until evenly mixed. If the solution is not used on the same day, it should be stirred again before use and may require very good stirring after five days. NEW MOULD IS TO BE : No preparation is normally necessary unless metal moulds show signs of rust, then they must be wire brushed or treated with emery cloths and finished clean before coating. USED MOULDS : Must be thoroughly cleaned and to be made free from old concrete, dirt cement lattiance, old mould oil and other contaminations. Use a strong detergent for removal of oil and grease; use SETKILENS for cement and concrete deposits. APPLICATION OF SETRELEASE Apply SETRELEASE 1:5 water dilution to the face of the formwork by spray, brush or cloth. Only one coat should be applied as thinly as possible except on very absorbent new timber where two coats may be necessary for the first application only and allow to dry. If the formwork is not used for several days, then only a further coat of SETRELEASE may be applied. DRYING TIME : It is essential that the SETRELEASE coating is thoroughly dried before placing the concrete otherwise, being an emulsion, its performance may be impaired. In conditions of high humidity drying times will be much longer than in warm dry conditions. RAINFALL : It is necessary to protect freshly coated formwork from rain which may dilute the emulsion before it was dried. After drying the coating, it will withstand an occasional light shower but may be affected by heavy or continuous rain. In such cases, a further coat is advised once surface is dried out thoroughly. DE-MOULDING : De-moulding can be carried out in the normal way and no special precautions are necessary. AFTER DE-MOULDING : Formwork surfaces must be thoroughly cleaned, but this is normally easy due to the excellent release action. BEFORE RE-USE : The cleaned formwork surfaces must be recoated with SETRELEASE each time, in accordance with normal practice. SHELF LIFE SETRELEASE concentrate has a shelf life of 12 months provided the temperature is kept in the range of 2oC to 50oC. If this temperature is exceeded in any respect, advise should be sought from the supplier. Diluted SETRELEASE will remain stable for at least 5 days but must be restirred before use. HEALTH & SAFETY SETRELEASE is a non-toxic and non-flammable liquid. MG Peat Marwick. Fairmate has also implemented OHSAS 18001. (Occupational Health and Safety)

103

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SETRELEASE

TM

READY TO USE CHEMICAL MOULD-RELEASE AGENT

BENEFITS l Ensures good fair-faced concrete l Can be used on all type of formwork l Non-staining l Minimum cleaning of shutters before re-use l Can be used with steam curing l Reduce the incidence of air pocket and tendency of surface spalling of corners. USES To provide quick, clean and easy stripping of moulds and formwork. Ensures high quality, fair-faced and stainfree concrete surface. Protects aluminium windows and door frames from plaster and mortar splashes. DESCRIPTION SETRELEASE RU is a specially formulated blend of mineral oils and chemicals having release properties, which are superior to those of a conventional mould oil. The chemicals react with the alkali in the concrete to form a thin water repellent skin on the surface of the mould, thereby enabling easy stripping from concrete and protects steel and wooden formwork. SETRELEASE RU is supplied as a pale straw coloured, ready to use liquid. It reacts with the alkalis and water at the interface of the concrete and formwork to produce a thin film of lime soap, which breaks the bond enabling the formwork to be readily stripped. Excellent “off form” finishproduces a clear reproduction of formwork texture and sharp concrete feature. RE-USE OF MOULDS Due to the excellent release properties, little or no deposit of cement paste remains on the shutter. Minimum cleaning time & a further coat of SETRELEASE RU renders shuttering ready for re-use. PROPERTIES O SPECIFIC GRAVITY : 0.83 ± 0.2 at 30 C, SERVICE TEMPERATURE : Suitable for use with steam cured concrete. FORMWORK SURFACES : Equally effective on wood or metal moulds and shutters. NON-STAINING : Does not stain concrete and can be used safely with white cement to ensure good finish. CONCRETE SURFACE QUALITY In addition to preventing adhesion of the cement paste to the mould or shutter face, SETRELEASE RU allows air, which would otherwise be trapped, to escape from the face when the concrete is being poured and vibrated. Pockets of air, trapped on the shutter faces of concrete are a major cause of imperfections, necessitating remedial work. SETRELEASE RU avoids time and cost for this. The chemical reaction between SETRELEASE RU and cement in concrete mix produces a strongly hydrophobic surface. This ripples surplus water at the interface with the mould and preserves uniformity of surface texture and colour. ECONOMICAL TO USE On account of high coverage, the applied cost of SETRELEASE RU compares favorably with that of conventional mould oil. Considering the technical benefits additionally obtained, the overall economy of using SETRELEASE RU can be significant. INSTRUCTIONS FOR USE PREPARATION OF NEW MOULDS : No preparation is necessary but if extensive re-use of Timber moulds is envisaged, it is advisable to protect all new surfaces with SETRELEASE RU. For used moulds, all traces cement must be removed together with any surface deposits of previous oils. COATING : SETRELEASE RU can be applied by brush, sponge or conventional mould oil-sprayer. If an oilsprayer is used, care should be taken to choose correct size of sprayer. Apply one, thin and even coat of SETRELEASE RU over the entire surface. Only the thinnest coating necessary to achieve effective coverage should be applied. Excess application is un economical and may lead to surface dusting. Wire or brush off any excess particles on the surface and apply one coat of SETRELEASE RU as before. To remove SETRELEASE RU completely, for recoating mould or shutter surface, use strong industrial detergent together with stiff brushing & then thoroughly rinse with clean water. SHELF LIFE 12 months. Stir well before every use. COVERAGE A coverage between 40 to 60 m 2/litre is possible depending upon the porosity and texture of mould surface. PACKING 1, 5, 10, 50, 100 Ltr drum. HEALTH & SAFETY Use Gloves when handling SETRELEASE RU. Remove splashes on the skin with soap & water. Avoid contact with eyes and accidental contamination should be washed thoroughly with plenty of water and medical treatment sought immediately. Ensure good ventilation and do not smoke during use. Flash point 60 oC.

104

FM/04/07/F

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SETRELEASE RU

TM

BENEFITS l Retards setting of surface layer of concrete l Ensures monolithic plaster with concrete l Ensures good fair-faced concrete l Can be used on all type of formwork l Non-staining l Minimum cleaning of shutters before re-use. USES To provide retardation of setting of top 5mm concrete surface to enable roughning and cnsure monolithic bond with topping layer (usually plaster). Quick, clean and easy stripping of moulds and formwork. Ensures high quality, fair-faced and stain-free concrete surface. DESCRIPTION SETRELEASE SR is a specially formulated blend of mineral oils and chemicals having retardation and very good mould release properties. SETRELEASE SR has specific importance for providing mechanical keys for covering plaster layers without harming the structure over the conventional chiseling process carried for providing mechanical keys for the covering layer of plaster after demoulding. The Retarder will produce a retardation of top 5mm surface layer which will not allow the surface layer to set and the processed mineral oils, will allow the demoulding easy. SETRELEASE SR is supplied as a pale straw coloured, ready to use liquid. RE-USE OF MOULDS Due to the excellent release properties, little or no deposit of cement paste remains on the shutter. Minimum cleaning time & a further coat of SETRELEASE SR renders shuttering ready for re-use. PROPERTIES SPECIFIC GRAVITY : 1.05 + 0.052 at 30OC, FORMWORK SURFACES : Equally effective on wood or metal moulds and shutters, but for good retardation results steel shuttering should be preferred.. NON-STAINING : Does not stain concrete and can be used safely with white cement to ensure good finish. CONCRETE SURFACE QUALITY In addition to preventing adhesion of the cement paste to the mould or shutter face, SETRELEASE SR allows surface to remain fairly green to ensure easy scratchable surface to produce good mechanical keys. It also releases the surface entrapped air to escape from the face when the concrete is being poured and vibrated pockets of air trapped on the shutter faces of concrete are a major cause of imperfections, necessitating remedial work. SETRELEASE SR avoids time and cost for this. ECONOMICAL TO USE On account coverage and scratching for producing mechanical key for plaster layer, the applied cost of SETRELEASE SR compares favorably with that of conventional mould oil and efforts required for chiseling. Considering the technical benefits additionally, the overall economy of using SETRELEASE SR can be significant. INSTRUCTIONS FOR USE PREPARATION OF NEW MOULDS : No preparation is necessary but if extensive re-use of Timber moulds is envisaged, it is advisable to protect all new surfaces with SETRELEASE SR. For used moulds, all traces cement must be removed together with any surface deposits of previous oils. COATING : SETRELEASE SR can be applied with brush, sponge or conventional mould oil-sprayer. If an oil-sprayer is used, care should be taken to choose correct size of the thinnest coating necessary to achieve effective coverage should be applied. Excess application is un economical and may lead to surface dusting and excessive retardation. Wipe or brush off any excess aprticles on the suface and apply on coat of SETRELEASE SR as before. To remove SETRELEASE SR completely, for recoating mould or shutter surface, use strong industrial detergent together with stiff brushing & then thoroughly rinse with clean water. SHELF LIFE 12 months. Stir well before every use. COVERAGE & PACKING A coverage between 10 to 15 m2/itr is possible depending upon the porosity & texture of mould surface. 1, 5, 10, 50, 100 Ltr drum. HEALTH SAFETY Use Gloves when handling SETRELEASE SR. Remove splashes on the skin with soap & water. Avoid contact with eyes and accidental contamination should be washed thoroughly with plenty of water and medical treatment sought immediately. Ensure good ventilation and do not smoke during use. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

105

FM/03/07/A

READY TO USE SURFACE RETARDER CIVIL CHEMICAL MOULD RELEASE AGENT

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SETRELEASE SR

TM

RESIN BASED SINGLE PACK SHUTTER COATING

BENEFIT l Waterproof - protects timber formwork from moisture and alkali attack. l Tough-Significantly reduces risk of incidental damage to mould faces unaffected by oil, petrol grease or alkalies. l Durable - maximises the reusable life of formwork. l Protective - prevents harmful sugars leaching out of wooden formwork and causing retardation. USAGE As a protective coating to improve efficiency and prolong the working life of timber, plywood, hardboard and steel moulds used for concrete formwork. PACK SETRELEASE WC is supplied in 1 litre. COVERAGE Typical coverage rates for plywood surfaces is 9-10m 2 per coat. DESCRIPTION SETRELEASE WC is supplied in single pack, on polymeric resins. After application, this polymerizes under the influence of moisture in the atmosphere to form a permanently flexible insitu plastic film which adheres strongly to substrate. When used with mould release agent, protection of the mould is combined with quick, easy stripping to produce a significant. Improvement in the quality of the concrete finish. TECHNICAL PROPERTIES The company provides a technical advisory service supported by a team of specialists in the field. Specific gravity : 98 ; Curing : Initial Cure : 1 hours, Final Cure : 8 hours ; abrasion Resistance : Good ; Scratch Resistance : Good ; Water Absorption : None detected. APPLICATION PROCEDURE PREPARATION : The surface to be treated should be dry and free from loosely adhering deposits. Steel moulds should be wire brushed in order to give a mechanical key, Any oil or grease must be suitably removed. According to volume of work at hand, the quantity of mixed solution should be selected in such a way that it can be used within the post life time, i.e., 1 hours. COATING : Mixed SETRELEASE WC solution should be used within 1-2 hours. It should be brush applied taking care to ensure a continuous film. Apply succeeding coats whilst the previous coat is almost dry but still tacky. This should be within 1-2 hours depending on drying condition. This will ensure a homogeneous film. A two coat application is generally adequate for normal requirements, but an additional coat is recommended on mould or shutters subject to long repeat usage. Avoid thick coatings. Allow atleast 4-5 hours at room temperature for SETRELEASE WC to dry and harden before use. MAINTENANCE : Retreatment of damaged areas can be carried out simply by rubbing down with emery paper and re-coating int he normal way. CLEANING : Brushes and equipment should be cleaned immediately after use before the SETRELEASE WC has hardened. Hardened SETRELEASE can only be removed mechanically. HEALTH & SAFETY If work is to be carried out indoors, adequate ventilation must be provided. Care should be taken to avoid splashes contacting the eyes. Should this occur, wash with copious quantities of water. To prevent solvent from drying the skin, barrier creams should be used before and after work. Fire : SETRELEASE WC is inflammable. Do not use near naked flamed. No smoking. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/03/02/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SETRELEASE WC

106

TM

CONCRETE CURING AID

FM/04/07/E

BENEFITS l Ready mixed Economical to use-single coat l Non toxic and non-inflammable l Can be used as a curing aid l Chloride free l Eliminates water curing l Economical than water curing l Risk of curing is eliminated. PRODUCT FAIRCURE C is supplied as ready to use product as a curing aid for fresh concrete floors, screeds, granolithic toppings and vertical surfaces. PURPOSE A dear non staining solution when applied becomes an integral part of concrete surface. Assist the curing process by preventing evaporation and helps attain strength, durability and surface hardness with improved dust proofing qualities. PACKING l 1, 5, 10, 20, 50 & 100 Ltrs. Carbouys. COVERAGE FAIRCURE C should be spray/brush applied at an application rate of 5 to 6 m2 per litre. DESCRIPTION FAIRCURE C is supplied as a clear, non staining, non toxic, aqueous solution which when applied to fresh concrete surfaces, reacts with free lime and seals the pores, thus reducing the evaporation of water from the mix which assist curing process. It effectively seals in moisture to facilitate complete hydration of cement, resulting in maximum strength, increase durability, greater wear resistance and minimum surface dusting. USES FAIRCURE C is a curing compound which climinatos water curing. FAIRCURE C reduces the possibilities of shrinkage, hairline cracking and crazing by retaining moisture in the concrete for a longer time. FAIRCURE C can be used in areas of poor ventilation and further treatment can be done on FAIRCURE C coated surface. HOW TO USE FAIRCURE C should be applied as quickly as possible on fresh concrete ensuring there is no free water on the surface at the time of application. On vertical surfaces after deshuttering, dampen the surface with clean water before the application of FAIRCURE C. CURING Under conditions of excessive heat or drying wind, polythene sheet may be used to cover the surface after application of FAIRCURE C. The polythene sheet can be reused since it does not stick to the surface. CLEANING Clean all equipment with water and avoid contact with glass or paint work. SHELF LIFE One year life if stored under shade in original sealed containers. HEALTH & SAFETY FAIRCURE C is alkaline, Gloves must be worn and use goggles for overhead application to prevent contact with eye. Any splashes on skin should be washed with water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

107

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRCURE C

TM

WHITE PIGMENTED CONCRETE CURING AID

BENEFITS l Ready to use l Can be easily applied with brush or spray l White in colour l Can be easily identified l Does not form film l Single coat application l Risk of watercuring is eliminated l Cost effective l Non-toxic and non flammable l Chloride free. PRODUCT FAIRCURE WC is supplied as a ready to use curing aid for fresh concrete surfaces like floors, screeds, granolithic topping, sloped slabs and vertical structures. USES FAIRCURE WC is a curing compound which eliminates water curing. PURPOSE A white pigmented solution, when applied to structures can be identified easily. It helps the curing process by preventing evaporation and helps to attain strength and durability. PACKING COVERAGE 1, 50, 10, 50, 100, 200 litres carbuoys. FAIRCURE WC will cover an area of 5 to 6 m2 per litre with specified single coat. DESCRIPTION FAIRCURE WC is supplied as a white pigmented, non stainy, non toxic aqueous solution which when applied to fresh concrete surfaces, reacts with free lime and seals the pores, thus reducing the evaporation of water from the mix which assists curing process. Applied surfaces can be easily identified due to white pigment. Only single coat is sufficient for complete curing process eliminating the water curing. INSTRUCTION FOR APPLICATION FAIRCURE WC should be applied as quick as possible on fresh concrete ensuring there is no free water on the surface at the time of application. On verticle structures after deshuttering, dampen the surface with clean water before the application of FAIRCURE WC. CURING Under the conditions of excessive heat or drying wind, polythene, sheet may be used to cover the surface after application of FAIRCURE WC. The polythene sheet can be reused since it does not stick to the surface. CLEANING Clean all equipments with water and avoid contact with glass or paint work. SHELF LIFE One year. Should be stored under shade in original sealed containers. HEALTH SAFETY FAIRCURE WC is alkaline, gloves must be worn and use goggles for over head application to prevent contact with eye. Any splashes on skin should be washed with water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/02/07/D

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRCURE WC

108

TM

WATER BASED CONCRETE CURING COMPOUND

FM/08/11/C

BENEFITS l Single application forms moisture barrier for whole of the curing period l No curing necessary-eliminates use of water, hessian or sand, completely l Reliable-no risk of erratic or poor curing and ensures cement hydrates efficiently l Ensures hard wearing surface - minimises risk of drying shrinkage, cracks and dusty surfaces l Easy and safe spray application-non-toxic and non-inflammable. USES For spraying on freshly cast concrete, or newly exposed concrete surfaces after removal of formwork, To form a temporary membrane which will retain sufficient moisture for effective curing to take place. Used for concreting generally but especially useful for large areas of concrete such as pavements, runways and bridge decks, also for vertical or sloping surfaces as on towers, chimneys, canal lining, columns and beams. Where curing is difficult or unreliable. DESCRIPTION FAIRCURE WX CLEAR is a white, low viscosity wax emulsion which incorporates a special alkali reactive emulsion breaking system. This system ensures that the emulsion breaks down to form a non-penetrating continuous film immediately upon contact with a cementitious surface. This impervious film permits more efficient cement hydration, thus reducing shrinkage and increasing durability. Once formed, the membrane will remain on the concrete surface until eventually broken down and eroded by natural weathering. Where it is required to apply a further treatment to such concrete surface, it may be necessary to remove the membrane remaining after curing by wire brushing or other mechanical means. The use of FAIRCURE WX CLEAR on internal floor slabs is generally to be avoided where additional surface finishes are to be applied (In such case use FAIRCURE C or FAIRCURE WC). .FAIRCURE WX CLEAR is however ideal where the concrete surface of floor slab is to be left as 'finished'. STANDARDS Curing effeciency : FAIRCURE WX CLEAR complies with the internationally recognised ASTM C 309 - 74 standard. The water loss for FAIRCURE WX CLEAR of 0.29 kg/m2 in 72 hours when applied at 200 m1/m2 is considerably more efficient than the maximum permissible water loss of 0.55 kg/m2 in ASTM C 309-74. PROPERTIES O O COLOUR : Bulk liquid - white, Dry film - Translucent, APPLICATION TEMPERATURE : 5 C to 50 C. CURING Under conditions of excessive heat or drying wind, polythene, sheet may be used to cover the surface after application of FAIRCURE WC. The polythene sheet can be reused since it does not stick to the surface. COVERAGE 5 to 6 m 2per lit. CLEANING Clean all equipments with water and avoid contact with glass or paint work. SHELF LIFE One year. Should be stored under shade in original sealed containers. HEALTH SAFETY FAIRCURE WC is alkaline, gloves must be worn and use goggles for over head application to prevent contact with eye. Any splashes on skin should be washed with water. We are eager to work with you in development of new product and solve your problem. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

109

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRCURE WX CLEAR

TM

WAX BASED CONCRETE CURING COMPOUND

BENEFITS l Single application forms moisture barrier for whole of the curing period. l Eliminates use of water, hessian cloth or sand, completely. l No risk of erratic or poor curing and ensures hydration of cement efficiently. l Ensures hard wearing surface-minimises risk of drying shrinkage, cracks and dusty surfaces. l Easy and safe spray or brush application. l White pigmented so easy to identify and better reflections. DESCIRPTION FAIRCURE WX WHITE is a white, low viscosity wax emulsion which incorporates a special reactive emulsion breaking system. This system ensures that the emulsion breaks down to form a non-penetrating continuous film immediately upon contact with a cementitious surface. This impervious film permits more efficient cement hydration, thus reducing shrinkage and increasing durability. Once formed, the membrane will remain on the concrete surface until eventually broken down and eroded by natural weathering. Where it is required to apply a further treatment to such concrete surface, it may be necessary to remove the membrane remaining after curing by wire brushing or other mechanical means. The use of FAIRCURE WX WHITE on internal floors slabs is generally to be avoided where additional surface finishes are to be applied (In such case use FAIRCURE C or FAIRCURE WC). FAIRCURE WX WHITE is however ideal where the concrete surface of floor slab is to be left as 'finished'. USES For spraying on freshly casted concrete, or newly exposed concrete surfaces after removal of formwork, to form a temporary membrane which will retain sufficient moisture for effective curing to take place. Used for concreting generally but especially useful for large areas of concrete such as pavements, runways and bridge decks, also for vertical or sloping surfaces as on towers, chimneys, canal lining, columns and beams. Where curing is difficult or unreliable. STANDARD FAIRCURE WX WHITE complies with the internationally recognised ASTM C 309 -81 standard. The water loss for FAIRCURE WX WHITE of 0.29 kg/m2 in 72 hours when applied at 200 ml/m2 is considerably more efficient than the maximum permissible water loss of 0.55 kg/m2 in ASTM C 309.81. INSTRUCTION FOR APPLICATION Exposed concrete slabs : FAIRCURE WX WHITE should be applied on to the slab of the newly placed concrete as soon as possible after the concrete is free from visible surface water, e.g. typically 1/2 to 2 hours after placing. Shuttered and precast concrete. FAIRCURE WX WHITE should be applied to all surfaces as soon as formwork has been removed or the element demoulded. In all cases the nozzle of the spray should be held approximately 450 mm from the concrete surface and should be passed back and forth to ensure complete and even concrete surface and should be passed back and forth to ensure complete and even coverage. The pump pressure should be maintained at a level to produce a fine spray. Rate of application depends on requirements but is typically with in the range of 160 ml to 200ml/M2 96 to 5m2 per ltr.) COVERAGE 5 to 6 m2 per ltr. SHELF LIFE FAIRCURE WX WHITE has a shelf life of 12 months when stored at temperature between 4oC to 40oC. Containers should be kept airtight to prevent surface evaporation. Freezing or prolonged exposure to direct heat or direct sunlight must also be avoided. HEALTH SAFETY FAIRCURE WX WHITE is non toxic. It is advisable to wear goggles when spraying. Inhalation of the spray should similarly be avoided. Should excessive skin contact with the compound occur the area of skin should be washed with soap and water. If FAIRCURE WX WHITE comes into contact with the eye it should be flushed with clean water for ten minutes. If irritation persists, medical attention should be sought. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

110

FM/4/07/D

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRCURE WX WHITE

TM

BENEFITS l Prepacked factory controlled ready to use l Simple one coat spray application. l Reduced supervision and labour cost over traditional methods. l Ease of application. l Effective curing mambrane allows continuous and graduar curing without constant attention. l Facilitates the production of uniform concrete of better strength and durability. l Has better resistance to abrasion. PRODUCT Curing membrane for concrete, conforming to ASTM 309 TYPE - A (White pigmented). PURPOSE To protect concrete against excessive drying out during curing. USAGE Ready for use. Applied at the rate of 5 to 6m2 litre. PACKING COVERAGE 1, 5, 10, 20, 50, 100 and 200 litres. Non-returnable containers. 5 to 6 m2 per ltr. DESCRIPTION All concrete needs efficient curing in order to optimise its final proper ties. This entails retaining the maximum moisture content for as long as possible in order to ensure complete hydration of the cement. It is a more effective curing compound. The concrete applied with FAIRCURE RA will be stronger and more durable. It have greater resistance to abrasion. Good curing also guards against shrinkage cracks of the surface. Efficient curing particularly important in exposed situations such as concrete roads and runways, etc. where the surfaces are subject to the drying action of heat, direct sunlight or wind. Traditional curing methods - using wet hession, straw, sand or polyethylene sheeting - are never completely efficient as it is impossible to exclude air entirely from the face of the concrete. These techniques waste time, labour and materials, and in addition are difficult to apply to vertical surfaces. FAIRCURE RA membrane curing compound replaces the traditional methods, by virtue of its ease of application, higher efficiency and savings in labour and material costs. PROPERTIES FAIRCURE RA is a solution of special resins, formulated for application to freshly-placed concrete. It dries to form an elastic impervious film on the surface which ensures that the concrete keeps as moist as possible during the vital curing period. The film gradually disintegrates on weathering. FAIRCURE RA is available in standard grades. It provides a curing membrane of a pale amber colour having a curing efficiency of 75%. FAIRCURE RA can be supplied pigmented white; or aluminised. WHERE TO USE For efficient and positive curing of roads, runways, external floors, bridges, dams, reservoirs, retaining walls and other types of concrete construction. Before using on internal finishes such as floorings and rendering etc., it should be appreciated that the disintegration of FAIRCURE RA film will be considerably delayed due to the reduced weathering effects. We do not recommend the use of FAIRCURE RA for internal surfaces which will subsequently receive a flooring finish, rendering or any other covering or treatment. HOW TO USE FAIRCURE RA should be applied 5 to 6m2 / 1 litre of surface area. A single spray-applied coat is sufficient. Ensure that all spraying equipments is cleaned thoroughly with white spirit immediately after use. For horizontal surfaces spray on FAIRCURE RA as soon as any excess water has dried off. This is usually within 30 minutes of finishing. Vertical surfaces should be wetted with water after stripping the FAIRCURE RA should not be applied to dry or semi-dry concrete. After application of the FAIRCURE RA membrane, the surface should be left undisturbed for at least 3 hours. Standard precautions should be taken during cold weather to protect the concrete from frost damage. SHELF LIFE One year in manufacturer's sealed containers in dry conditions out of direct sunlight. HEALTH SAFETY FAIRCURE RA is inflammable (flash point 50 oC) and the usual precautions against fire and prolonged breathing of solvent vapour must be observed. It is essential that during application the area should well ventilated to prevent build up of solvent fumes. Contact with the skin should also be avoided. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) cer tified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

111

FM/08/09/C

RESIN BASED CURING AIDS

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRCURE RA

TM

RESIN BASED CURING AIDS

BENEFITS l Prepacked factory controlled ready to use l Simple one coat s l Pray application. l Reduced supervision and labour cost over traditional methods. l Ease of application. l Effective curing membrane allows continuous and graduar curing without constant attention. l Facilitates the production of uniform concrete of better strength and durability. l Has better resistance to abrasion. PRODUCT Curing membrane for concrete. PURPOSE To protect concrete against excessive drying out during curing. COVERAGE 5 to 6m2 per litre. PACKING 1, 5, 10, 20, 50, 100 and 200 litres. Non-returnable containers. DESCRIPTION All concrete needs efficient curing in order to optimise its final properties. This entails retaining the maximum moisture content for as long as possible in order to ensure complete hydration of the cement. It is a more effective curing compound. The concrete applied with FAIRCURE RA (M) will be stronger and more durable. It have greater resistance to abrasion. Good curing also guards against shrinkage cracks of the surface. Efficient curing particularly important in exposed situations such as concrete roads and runways, etc. where the surfaces are subject to the drying action of heat, direct sunlight or wind. Traditional curing methods - using wet hession, straw, sand or polyethylene sheeting - are never completely efficient as it is impossible to exclude air entirely from the face of the concrete. These techniques waste time, labour and materials, and in addition are difficult to apply to vertical surfaces. FAIRCURE RA (M) membrane curing compound replaces the traditional methods, by virtue of its ease of application, higher efficiency and savings in labour and material costs. PROPERTIES FAIRCURE RA (M) is a solution of special resins, formulated for application to freshly-placed concrete. It dries to form an elastic impervious film on the surface which ensures that the concrete keeps as moist as possible during the vital curing period. The film gradually disintegrates on weathering. FAIRCURE RA (M) is available in standard grades. It provides a curing membrane of a pale amber colour having a curing efficiency of 75%. FAIRCURE RA (M) can be supplied pigmented white; or aluminised. WHERE TO USE For efficient and positive curing of roads, runways, external floors, bridges, dams, reservoirs, retaining walls and other types of concrete construction. Before using on internal finishes such as floorings and rendering etc., it should be appreciated that the disintegration of FAIRCURE RA (M) film will be considerably delayed due to the reduced weathering effects. We do not recommend the use of FAIRCURE RA (M) for internal surfaces which will subsequently receive a flooring finish, rendering or any other covering or treatment. HOW TO USE FAIRCURE RA (M) should be applied 5 to 6m2/ 1 litre of surface area. A single spray-applied coat is sufficient. Ensure that all spraying equipments is cleaned thoroughly with white spirit immediately after use. For horizontal surfaces spray on FAIRCURE RA (M) as soon as any excess water has dried off. This is usually within 30 minutes of finishing. Vertical surfaces should be wetted with water after stripping the FAIRCURE RA (M) should not be applied to dry or semi-dry concrete. After application of the FAIRCURE RA (M) membrane, the surface should be left undisturbed for at least 3 hours. Standard precautions should be taken during cold weather to protect the concrete from frost damage. SHELF LIFE One year in manufacturer's sealed containers in dry conditions out of direct sunlight. HEALTH SAFETY FAIRCURE RA (M) is inflammable (flash point 50OC) and the usual precautions against fire and prolonged breathing of solvent vapour must be observed. It is essential that during application the area should well ventilated to prevent build up of solvent fumes. Contact with the skin should also be avoided. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

112

FM/01/02/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRCURE RA (M)

TM

SOLVENT BASED CLEANER AND DEGREASER

FM/08/09/B

BENEFITS l SOLVENT BASED : Effectively removes oil, grease and some resinous compounds l NON-CORROSSIVE : Will not attack concrete, wood or metals l EASILY APPLIED : No special equipment required l LABOUR SAVING : Penetrating action lifts grime quickly. PRODUCT Specific gravity : 0.83 to 0.84 Non-corrosive : FM-DEGREASER will not attack concrete, wood or metal, but may tend to soften rubber, plastic and asphalt. USES For the easy removal of oil, grease and many other types of contamination from floors, machinery, moulds formwork and tools. Floors and machinery in factories, garages, warehouses, etc. pre-treatment of floors prior to application of surface coatings, sealers and toppings, cleaning of moulds and formwork prior to application of shutter plant and release agents. DESCRIPTION FM-DEGREASER is high penetration, non-corrosive solvent based cleaner and degreaser. It is based on a blend of organic solvents and wetting agent which penetrate, and dissolve oil and grease contaminants facilitating removal of grime by emulsifying with water use in subsequent washing or hosing down. INSTRUCTION FOR APPLICATION STANDARD TREATMENT : Undiluted FM DEGREASER should be liberally applied and scrubbed well into the affected areas. Once applied FM-DEGREASER should be left for at least 20 minutes to allow the grime to emulsify totally. The softened grime can then be washed away by hosing with water or steam whilst scrubbing with a stiff broom. The residue can then be channeled away to a drain or mopped up. For floors, a final treatment with sawdust will speed up drying out. SEVERE CONTAMINATION : For heavy deposits on large areas of concrete floors, the use of a steam generator and a heavy duty floor scrubber fitted with a wire brush will be found advantageous. In case of extreme deposits where a surface topping is to be applied, mechanical scrabbing is advisable. USE AS A DIP : Small items can be immersed overnight in a dip of FM- DEGREASER then hosed down with water. PACKING FM DEGREASER is supplied in 1, 5, 10, 20, 100 and 200 litre carbouy. COVERAGE The coverage rate will depend upon the degree of contamination but should be between 2.5 to 5m 2 per litre. SHELF LIFE 12 months shelf life. protect from direct sunlight and away from sources of heat. PRECAUTION HEALTH & SAFETY : Gloves and barrier creams should be used when handling FM DEGREASER. If contact with material occurs wash with soap and water. Do not use solvent. Goggles should be worn but should any accident eye contamination occur, wash thoroughly with plenty of water and seek medical treatment immediately. Ensure adequate ventilation and avoid inhaling vapours. Wash off any spillages with water. FIRE : FM DEGREASER contains flammable solvents, ensure adequate ventilation and do not use near a naked flame or smoke during use. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) cer tified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

113

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FM-DEGREASER

TM

CLEANING, ETCHING AND CONCRETE STAIN REMOVE

BENEFITS l Safe with metals (except zinc and galvanised steel), wood, glass, plastic and rubber. L No corrosive action. l Easy to use. USES For the removal of mortar and plaster runs, droppings and stains from brickwork and concrete surface. Also for removal of hardened concrete from tools, machinery and equipment, or rust and mill scale from steelwork. Suitable for etching of concrete floors and surfaces prior to application or resin or other surface coating. DESCRIPTION SETKLEN is a combination of acid-based material, corrosion inhibitors and dispersing agents. INSTRUCTION FOR USE Cleaning Brickwork A small trial area should be cleaned first to determine the most suitable SETKLEN dilution. Pre-wet the brickwork, then using a sponge, rub the affected areas with a solution of SETKLEN and water. Strength of the solution required will vary but should be between 1:1 and 1:4 (by volume) SETKLEN to water. When the action has finished, wash down thoroughly with clean water. Cleaning Large items of Equipment E.g. Readymix Trucks, Concrete Mixers, Barrows, etc. SETKLEN should be liberally applied to the deposits by a soft broom and allowed to soak overnight if possible. If the surfaces of the deposit can be cracked by mechanical means this will speed up the operation. In severe cases more than one application may be necessary. One completion, dissolved deposits and loose material should be wire brushed and washed away with clean water. Cleaning Small Tools Use SETKLEN as a dip. The tools shold be soaked over-night, then taken out and washed with clean water to remove all loosely adhering materials. Care should be taken to avoid prolonged contact between SETKLEN and zinc or aluminium parts of tools. Cleaning Concrete Floors Pre-wet the floors, then using a stiff bristle broom, brush the affected areas with a solution of SETKLEN and water Strength of the solution requried will vary but should be between 1:1 and 1:4 (SETKLEN to water). When the action has finished, wash down thoroughly with clean water. Removal of Rust And Mill Scale After wire brushing to remove loose material, apply a solution of SETKLEN and water using a soft broom or bush and allow to act for 20-40 minutes. Strength of the solution required will normally be between 1:1 and 1:4 SETKLEN to water. Wire brush again to remove remaining loose material and finish by thoroughly washing down with clean water. Repeat if necessary. High degree of rust or scale can be removed by soaking in the SETKLEN solution for 60 minutes. Etching Concrete Floors For etching surfaces to remove laitence and give a mechanical key before applying resin or other coating, SETKLEN should be diluted with water and applied at the rate of approximately 1 ltr. Per 2 sq. Metres. The dilution will depend upon the condition of the floors and the degree of etching required, but normally it will be between 1:2 and 1:4 when the action has finished, wash down thoroughly with clean water. Note : As treatment with SETKLEN can alter the surface finish of concrete, the minimum concentration necessary for effective removal of stains should be employed. The surface should be washed down with water immediately after the treatment is complete. PRECAUTIONS SETKLEN is acid-based and should be handled with care. It attacks zinc, aluminium and putty. If in doubt about its effect on a material, test a small area before application. HEALTH & SAFETY Avoid contact with skin. Rubber gloves and goggles should be worn. Wash spillages with plenty of water. Enclosed areas should be well ventilated. If contact with eyes occur, wash immediately with water and seek medical advice. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

114

FM/04/03/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SETKLEAN

A polymer based micro-concrete, cementitious repair mortars for damage concrete. Complete solution for concrete repairs based on cementitious, polymer and resin based repair mortars. CEMSCREED HM(F) (GENERAL PURPOSE FIBRE REINFORCED SHRINKAGE COMPENSATING

116

CEMENTITIOUS MICRO CONCRETE)

CEMSCREED R (POLYMER MODIFIED CEMENTITIOUS REPAIR MORTAR)

117

CEMSCREED FP (FAST SETTING CONCRETE PATCHING COMPOUND)

118

CRACKSEAL (CEMENTITIOUS, WATERPROOFED, CRACK REPAIR MORTAR)

119

CRACKFILL (ACRYLIC BASED CRACK FILLING PUTTY)

120

FAIRSCREED PR (RESIN BASED JOINTING AND REPAIR COMPOUNDS)

121

FAIRSCREED R (GENERAL PURPOSE EPOXY MORTAR)

122

FAIRBOND EP (CONCRETE BONDING AGENT)

123

FAIRBOND EP SPECIAL (CONCRETE BONDING AGENT)

124

FAIRCRETE SB (ACRYLIC POLYMER MODIFIER AND BONDING AGENT FOR CEMENTITIOUS MIXES)

125 126 127

FAIRCRETE SB(L) (ACRYLIC BASED POLYMER) FAIRCRETE AR (ACRYLIC EMULSION BASED WATER SOLUBLE CONCRETE BONDING AGENT AND CEMENT MODIFIER

FAIRCRETE FBR (POLYMER FOR CONCRETE / MORTAR FAIRMATE CARBON WRAP

128 129

115

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

CONCRETE REPAIRS

TM

GENERAL PURPOSE FIBRE REINFORCED SHRINKAGE COMPENSATING CEMENTITIOUS MICRO CONCRETE

BENEFITS l Compensates for shrinkage in the plastic stage l Can be pumped or poured into restricted locations l Highly fluid to allow placement without vibration l Prepacked factory controlled to overcome site-batched variations l Rapid strength gain to facilitate early reinforcement l High ultimate strength and low permeability of cured repair l Does not contains any corrosive chemicals l Ensure high tensile strength l Specially reinforced with polypropylene fibre. DESCRIPTION CEMSCREED HM (F) is supplied as a ready-to-use, blend of dry powders which requires only the site addition of water to produce a free flowing, non-shrink repair micro concrete. The materials is based on Portland cements, graded aggregates, fillers and additives which impart controlled expansion characteristics in the plastic state while minimising water demand. The low water requirement ensures high early strength and longterm durability, For larger repairs, the mixed CEMSCREED HM (F) may be modified by the addition of 12 mm clean, graded, saturated, surface dry aggregates at site. SURFACE PREPARATION : The unrestrained surface of the repair must be kept to a minimum. Defective concrete surface must be cut back to a sound base. Smooth surface should be mechanically roughed. Corroded reinforcement should be exposed around its full circumference and remove all loose scale and corrosion deposits. Apply one coat of SAFECORE R to the exposed reinforcement. If any discontinuity in the applied film is noticed, one more coat has to be applied. The concrete substrates should be saturated with water. Prior to immediate placing. Free water should be removed and prime the substrate using FAIRBOND EP, a slow setting epoxy bonding aid. FAIRBOND EP shall be applied on dry substrate. FORMWORK : Formwork should be leak-proof when subjected to hydraulic pressure imposed by the micro concrete will be fabricated and erected where necessary, provision will be made for air vents to prevent air entrapment, drainage outlets for presoaking. Formwork should be coated with SETRELEASE, mould releasing agent prior to fixing. MIXING AND PLACING : Care should be taken to ensure that CEMSCREED HM (F) is thoroughly mixed. CEMSCREED HM (F) mix in suitably sized drum with a torque (400-500 RPM) rotary drill fitted with a mixing paddle. Where the addition of graded aggregate has been specified it should be added after the water and CEMSCREED HM (F) are properly mixed. PLACING : The mixed material should be placed immediately. If placed by pump, standard concrete pumping should be followed. CURING : Curing should start within 2 hours and minimum curing time should same as that for concrete (7 days) as a cementitious material. LOW TEMPERATURE: In cold conditions down to 15oc, the use of warm water (up to 30 oC) is advisable to accelerate strength development. TECHNICAL ASSISTANCE FAIRMATE offers technical supports throughout country to ensure proper and correct usage of its product on request. PROPERTIES The following test results were obtained at different water/powder ratio. Expansion (unrestrained) 0.8% by volume Fresh wet density 2200 Kg/m3. PACKING 25 Kg bag. SHELF LIFE CEMSCREED HM (F) has a shelf life of 6 months. HEALTH & SAFETY CEMSCREED HM (F) is non-toxic but mildly alkaline. To protect skin, inhalation using gloves and dust masks. Incase of contact with skin or eyes, wash with clean water and seek for medical advice. FM/03/01/B

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

CEMSCREED HM(F)

116

TM

BENEFITS l Prepacked, easy to use l High Strength l Excellent adhesion l Protects Steel reinforcement l Can be used for all kinds of concrete repairs l Chloride free PRODUCT CEMSCREED R is a prepacked two component, Polymer modified Cementitious repair system - (Primer and over Lay) PURPOSE Designed for cost effective repairs to spalled or damaged concrete and floors. DESCRIPTION CEMSCREED R is a prepacked two component system consisting of ready to use polymer modified mortar and polymer modified primer. The mortar contains specially processed cement and polymer with graded fillers and additives to impart adhesion, strength and weather resistance. USE CEMSCREED R is to be used in conjunction with CEMSCREED R PRIMER and is designed for repair of spalled or damaged concrete, precast floors and roads. Also as a render where durability or increased weather resistance is required. CEMSCREED R is ready to use for easy on-site mixing. The mortar can be laid in thickness of 10-20 mm in single application and exhibits good workability and finishing properties. CEMSCREED R has excellent adhesion to substrate and exhibits excellent bond & weather resistance thus leading to increased durability and also resists shrinkage induced cracking. CEMSCREED R is chloride free. PACKING & COVERAGE CEMSCREED PRIMER - 2kg Powder + 1 Ltr liquid (sufficient for 5 to 7 m2) CEMSCREED R - 25 kg HDPE bags + 4.5 ltrs liquid polymer. (Yields 12.5 ltrs). INSTRUCTION FOR APPLICATION SURFACE PREPARATION : Substrates should be mechanically prepared by grit blasting or scabbling to produce a clean rough exposed aggregates for better mechanical key. Loose particles, dust, contamination must be removed and surface flooded with water to allow for maximum absorption. The exposed steel, if any, should be thoroughly cleaned by abrasive means and all edges must be cut back to a thickness of 10-15 mm. PACKING After ensuring that there is no surface water present on the prepared surface, CEMSCREED Primer is applied in a single even coat application ensuring all corners, crevices, joints are fully covered. Empty the powder content of the primer into polymer content, slowly whilst mixing continuously to obtain a homogenous brushable creamy consistency primer liquid, which is then applied to the surface and the reinforcement. MIXING & LAYING OF CEMSCREED R CEMSCREED R should preferably be mixed using a paddle attached to an electric drill. Place the liquid polymer into the container and slowly add the powder whilst continuously mixing to obtain a homogenous mix. LAYING Apply the mixed CEMSCREED R to the previously primed surface while it is tacky and trowel firmly to good compaction to the existing profile at a maximum thickness of 20 mm at a time. Multiple application will be necessary for thicker sections (more than 20 mm) CURING Cover the repaired areas with a polythene sheet for atleast 12 hours before water ponding or curing by wet hessian should be carried out. CLEANING All tools must be cleaned with water immediately after use. HEALTH & SAFETY CEMSCREED R and CEMSCREED PRIMER are mildly alkaline and any splashes should be washed off with water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

117

FM/04/07/D

POLYMER MODIFIED CEMENTITIOUS REPAIR MORTAR

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

CEMSCREED R

TM

FAST SETTING CONCRETE PATCHING COMPOUND

BENEFITS l Fast setting factory controlled ready to use l Minimum disruption to traffic l Easy to use : Needs only the addition of water l Easy to lay : Virtually self compact l Non shrink l Excellent adhesion : Does not crack l Durable & tough surface l Resistant to wear and weather. USES CEMSCREED FP has been specially designed to provide a very fast set repair in concrete floors and pavements and is particularly useful where traffic must be kept flowing. CEMSCREED FP will accept pedestrian and vehicular traffic in 3 hours. CEMSCREED FP will be of particular interest to industrial maintenance engineers, transport managers, airport authorities where the potholes in concrete cause a hazard to pedestrian and vehicular traffic. DESCRIPTION CEMSCREED FP is supplied as a pre-blended dry powder to which water is to be added to produce an easily troweled mortar. CEMSCREED FP is a blend of inorganic cements, modifying additives to control the rate of set and strength gain, plus selected hard wearing aggregates. CEMSCREED FP does not contain calcium chloride. CEMSCREED FP has been designed for the emergency patching of small areas of concrete. Long lasting adhesion is to be ensured by the use of FAIRCRETE SB primer. TYPICAL PROPERTIES POT LIFE : 10 minutes; SETTING TIME : 20 minutes; TRAFFIC TIME : Vehicular : 3 hours, Pedestrian : 1 hour; COMPRESSIVE STRENGTH (N/mm2 ) at 30oC : 1 day-35, 3 days-45, 28 days-55. PACKING & COVERAGE 25 Kg HDPE bags. 25 Kg of CEMSCREED FP mortar will cover 1 m2 at 12 mm thickness. INSTRUCTION FOR APPLICATION SURFACE PREPARATION : Successful repairs to concrete depend on correct surface preparation. Ensure all surfaces are completely free of laitance, oil, dust, grease, paint, corrosion and any other deleterious substances. Laitance should be removed mechanically by high pressure water jetting, grit blasting or a combination of both. Oil & grease deposits should be removed by steam cleaning or detergent scrubbing. Smooth surfaces should be mechanically roughened by scabbling or needle gun to form a good key. All reinforcement steel must be grit blasted to profile of SA1/2. Edges of the areas for repair must be saw cut to 12 mm. Finally the complete area should be blown clean with oil free compressed air. CEMSCREED FP may be used from a minimum of 12 mm thick to a maximum of 50 mm thick. If the depth of the hole is greater than 50 mm individual layers should be scratch keyed and allowed to set for a minimum of 1 hour before priming and placing the next layer. PRIMING : Before priming, the surface should be thoroughly soaked with clean water and any excess water is to be removed from the surface, should be oil free & primed with FAIRCRETE SB - Bonding agent/primer for cementitious mixes. MIXING : CEMSCREED FP must be mixed in a forced action mixer or alternatively with a slow speed drill (500 rpm) free fall mixers must not be used. The mixing ratio of CEMSCREED FP is 25 Kg of powder to 3 ltrs of water. The recommended amount of water should be put into the contents of the CEMSCREED FP bag added. The mixing time should be 5 minutes to allow the special plasticisers to disperse. Do not mix for longer than 5 minutes, or delay in placing the mixed material, otherwise the available working life will be reduced. In general it is recommended that only 1 bag be mixed at one time to ensure that CEMSCREED FP is placed within its working life. APPLICATION : Place the mixed material evenly over the primed surface tamp in place with a wood float to ensure full compaction. Strike off the surface to the correct level and finish with a steel trowel. If a textured finish is required this can be done with a roller or sweeping brush. Coverage of FAIRCRETE SB : 5-6 m2 per litre. CLEANING : CEMSCREED FP should be removed from tools with clean water immediately after use. Cured material can only be removed mechanically. SHELF LIFE CEMSCREED FP has a shelf life of 12 months in unopened bags kept in a dry store. In high humidity locations the shelf life may be reduced to 4-6 months. HEALTH & SAFETY CEMSCREED FP and FAIRCRETE SB should not come in contact with skin and eyes or be swallowed. CEMSCREED FP and FAIRCRETE SB are non-flammable but CEMSCREED FP is alkaline. Avoid inhalation of dust when mixing CEMSCREED FP. The use of protective, gloves, goggles and barrier cream is recommended.

118

FM/01/07/E

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

CEMSCREED FP

TM

CEMENTITIOUS, WATERPROOFED, CRACK REPAIR MORTAR

FM/05/04/F

BENEFITS l Easy to use l Prepacked repair mortar-only addition of precise quantity of water is required l Dense & cohesive mortar will not allow water penetration l It is an expanding cementitious mortar which will ensure the perfect bond on both the sides of the cracks l Gives high strength l Non-metallic & chloride free. PRODUCT CRACKSEAL is an easy to use, high strength, crack repair mor tar, which ensures perfect filling of cracks and will not allow water penetration. APPLICATION SURFACE PREPARATION : Chip out the crack in 'V' grove & clean all the debris & loose par ticles & prewet the surface. The prepared surface should be free from oil, grease etc. MIXING : Mix 700 ml of water with 5 Kg of CRACKSEAL, will give you mortar consistency & fill up the CRACKSEAL mortar into the cracks. CURING : Initial curing should be started after 2 hours and continue upto 3 days Alternatively, FAIRCURE C - (A Curing Compound) should be applied to avoid the water curing. PRIMER : Normally Primer is nor required for CRACKSEAL, but for exceptionally porous surface CEMPATCH PRIMER - (A Polymer base primer) is recommended for better bond. PACKING 5 Kg. in sealed polythene packs. COVERAGE 5 Kg. of CRACKSEAL will give the yield of 2.5 ltrs which will approximately cover 2-3 cracks having the width & depth of 15 mm - 10 mm. STORAGE Atleast 6 months in original sealed container and in dry conditions. HEALTH & SAFETY CRACKSEAL is non-toxic, However, splashes on the skin should be washed well with water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) cer tified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

119

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

CRACKSEAL

TM

A CRYLIC BASED CRACK FILLING PUTTY

BENEFITS l Easy to use l Prepacked crack filling putty l Only addition of precise quantity of water is required. l Dense and cohesive mortar will not allow penetration. l For use oil all common type of building interiors and exteriors. l High performance non structure crack filling material. l Allow surface to breath. l Available in white and off white colour. PRODUCT CRACKFILL is a easy to use, crack filling material, which ensures perfect filling of cracks and will not allow water penetration. APPLICATION SURFACE PREPARATION : Make sure that the surface is absolutely dry. There should be a time gap of atleast 30 days before CRACKFILL application for newly plastered surface. MIXING : Add water into-powder (w/p ratio 0.50) and mix well using a paddle attached to an electric drill for 4-5 minutes. APPLICATION : After mixing using a painter putty knife or a mason's steel trowel apply the material in to the cracks. PACKING Available in 5kg & 25kg. COVERAGE Plastic lined bags 5kg of CRACKFILL will give the yield of 3 ltrs. Which will approximately cover 3-4 cracks having the width & depth of 15mm 10mm. STORAGE One year in manufacturer scaled containers CRACKFILL should be protected from sunlight and stored under shade bellow 45 centigrade. HEALTH & SAFETY CRACKFILL is non-toxic, However, splashes on the skin should be washed well with water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/03/12/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

CRACKFILL

120

TM

BENEFITS l SIMPLE : Materials only need mixing. No critical measuring or gauging. l QUICK : Applied in minutes. l EASY : No special tools or skills required. l ECONOMIC : Quantities mixed as needed. No waste l TOLERANT : For allweather use under site conditions. l DURABLE : Stronger than concrete. High chemical and oil resistance. High bond strength. DESCRIPTION FAIRSCREED PR is the name given to range of polyester based products which will fulfill many specialist applications in the jointing, patching and repair fields of the building and civil engineering industries. The mixing of resin and hardener starts a polymerisation process resulting in excellent mechanical properties like high compressive strength, high flexural strength, high tensile strength, corrosion resistance of cured material. USES For rapid, bedding, jointing and profiling of concrete brickwork, repair or damaged concrete and precast units, repair of damaged arises and stair treads ; jointing between pre-cast units ; protection or reinforcement ; fixing and bedding copings, kerbs, manhole covers, door and window frames. PROPERTIES The action of mixing the components together starts a polymerization process resulting in a material with exceptionally good physical properties. The unique hardner system in the FAIRSCREED PR range enables the mix to be varied from a pourable consistency to a trowelable mortar without significantly affecting the setting times or strengths achieved. Being polyester-based, selected grades of FAIRSCREED PR will harden and cure at temperatures down to freezing point. This wide tolerance in use makes FAIRSCREED PR almost fullproof, and because part packs and extra aggregate can be used, the material is very economical. Hardened FAIRSCREED PR properties include high bond strength, abrasion resistance, chemical resistance, petrol and oil resistance, and long term durability FAIRSCREED PR will cure underwater. l COMPRESSIVE STRENGTH : FAIRSCREED PR develop strengths equivalent to nature concrete within 2 to 6 hours at a temperature of 25oC or higher. l BOND STRENGTH : FAIRSCREED PR makes a strong bond to most structural materials. For repairs to concrete, the failure always occurs in the concrete and not the FAIRSCREED PR. l SHRINKAGE : The polyester resins used in FAIRSCREED PR have been formulated to reduce shrinkage to a minimum and no shrinkage occurs after full cure has taken place. l CORROSION RESISTANCE : Hardened FAIRSCREED PR is unaffected by water, frost, petrol, oil and Most corrosive chemicals. l CLEANING : All tools and equipment should be cleaned immediately after use. TYPICAL APPLICATION 1. For repairing broken, worn or spelled concrete, reprofiling arises or slabs, mullions, columns, beams, posts cills and pre-cast units. For small local repairs, wire-brush the surface clean of dust and loose material. Use FAIRSCREED PR mortar in Trowelable mix/Pourable mix for deep vertical cracks/holes. 2. For more extensive repairs, cutback concrete to firm sound material. Treat any exposed steel with acidbased rust inhibitor. Use FAIRSCREED PR mortar in trowelable mix and build up to original profile. 3. For filling day work joints and setting expansion strips, brush surface clean of loose material. Set expansion joint material if applicable. Use FAIRSCREED PR mortar in trowelable or flowable mix. 4. To fill depressions in worn steps or slabs, chip or peck hammer the surface to ensure a key. Set greased or oiled shuttering if necessary. Use FAIRSCREED PR mortar in pourable mix. APPLICATION PREPARATION : All surfaces should be tough dry and free from oil, grease, etc., All loosely adhering material, laitence, etc., should be removed either by mechanical means or by etching. MIXING : Pour the required quantity of resin into a clean plastic bucket. Add the powder slowly stirring throughly and continuously, until the required but uniform consistency is achieved. Large quantities can be mixed on a clean board. Do not mix more than can be used within the pot life of the material. PLACING : Always use clean equipment, Ensure that the resin mortar is trowelled firmly into place to obtain good adhesion. In the case of very dense or non-absorbent substrates, the mix should be made slightly resin rich to ensure that the surface to be bonded is wetted out. HEALTH & SAFETY Some people are sensitive to polyester resins and skin contact should be avoided. Gloves and barrier creams should be used when handling these products. A suitable barrier cream is Kerodex 7.1. If contact with the resin occurs, the skin should be washed immediately with soap and water. STORAGE 6 months when stored in a cool and dryplace.

121

FM/04/03/E

RESIN BASED JOINTING AND REPAIR COMPOUNDS

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSCREED PR

TM

GENERAL PURPOSE EPOXY MORTAR

BENEFITS l Three pack factory controlled l Excellent abrasion and impact resistant l Early and Ultra high strength l Can be used as a repair material l Can be used as bedding mortar for tiles on uneven floors or under corrosive conditions. PRODUCT A high strength, epoxy resin mortar with excellent abrasion and impact strength properties. A blend of epoxy resin with specially graded fillers. PACK 7.5 Kg pack consist of Base, Hardner and aggregates. COVERAGE A 7.5 Kg pack will cover an area of approx. 0.75 sq. mtr at a thickness of 10mm. WHERE TO USE Repairs to spalled columns, soffits, gutters, lintels etc., Repairs of damaged concrete floors, spalled concrete roads and runways. Making good of damaged concrete kerbs, pipes and precast units. As a bedding mortar for tiles on uneven floors or under corrosive conditions. PROPERTIES COLOUR : Light Grey / Natural; WORKING LIFE : 1 hours at 30oC, COMPRESSIVE STRENGTH N/mm2 : 7 days67N/mm 2 at 30oC. BOND CAPACITY : In dry conditions, FAIRSCREED R bonds extremely well to a cementitious surface previously primed with SAFECORE PRIMER. Average bond values in laboratory test approx. 5 N/mm 2. TEMPERATURE RANGE : During application : 10oC to +40oC; In Service : -20oC to +60oC. HOW TO USE Preparation : Surfaces should be sound, clean and free from loose particle, laitance and all contamination viz. oil, grease etc. MIXING FAIRSCREED R comprises of three components the resin base, hardener and aggregate which are supplied preweighed in the correct proportions. Pour the hardener into the resin can containing base mix throughly in a metal bucket by using a mechanical stirrer until a uniform colour is obtained. This liquid and the aggregate are throughly blended until a uniform colour is obtained. PRIMING The prepared concrete surface should be primed by the application of SAFECORE PRIMER epoxy resin which should be brushed well so that, it throughly wets the surface. Application : Before the primer is hardener, i.e. within 1 hour of application, the FAIRSCREED R mortar should be applied by tamping and troweling, in successive layers not exceeding 15 mm in thickness in order to allow full compaction. Finally the mortar should be shaped to the desired profile and troweled to a smooth finish. SHELF LIFE At least one year in manufacturer's undamaged, sealed containers in dry conditions and out of direct sunlight. HEALTH & SAFETY Cleanliness when handling the resins is essential to prevent skin irritation. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/03/01/E

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSCREED R

122

BENEFITS l Excellent adhesion l Increases bond strength l Very good chemical resistance l Easy to apply l Cures even on damp surface l Ensures perfect waterproof bond. l Long workable time. l Moisture insensitive for long term durability. l Excellent adhesion and impact resistance. WHERE TO USE To bond renders, screeds or fresh concrete to existing concrete. To bond together precast concrete sections. As a primer for an epoxy coating and screed. PRODUCT Two pack solvent-free epoxy resin and slow curing high strength adhesive suitable for civil engineering. Application at temperatures up to approximately 50oC. COVERAGE & PACKING l The covering capacity of FAIRBOND EP will vary depending upon the porosity & texture of the surface and the ambient temperature but as a general guide 0.3 kg per m 2 should be allowed. l 1 kg. - 5 kg packing. DESCRIPTION FAIRBOND EP is a general purpose epoxy resin which is formulated especially for use with concrete. FAIRBOND EP is particularly advantageous with dry and touch damp surfaces and can be used to bond two old concretes or old concrete to fresh concrete. PROPERTIES Colour : Biscuit colour Usable Life : 5 hrs at 30 oC, 3 hrs at 40 oC Cure Rate : A ttack free film obtained after 3 hours at 40 oC, 9 hours at 23 oC Initial viscosity : 13 poise at 20 oC, 2 poise at 40 oC Concrete bond (Dry) : Approx. 5 N/mm 2 Concrete bond (Damp) : Approx. 4 N/mm 2 Temperature limitation During application : 10 to 50 oC In service (when full cured) : 20 to + 50 oC HOW TO USE SURFACE PREPARATION : Substrate must be sound, clean and free from lattiance and all contamination viz. oils, greases etc. MIXING : FAIRBOND EP comprises of two components, the resin BASE and the HARDENER, which are supplied pre-weighted in the correct proportions. When required for application, the HARDENER should be poured into the can containing the BASE and drained well. Both the components should be thoroughly mixed, preferably using a mechanical stirrer, e.g. electric drill with stirrer attachment, untill a uniform colour is obtained. APPLICATION : (A) For bonding together concrete sections ; apply an even coating of resin to both prepared surfaces using a brush or roller. Ensure that both surfaces are saturated and bring the sections together under light pressure. Remove any resin which extrude from the joint. Protect the job from agitation until the resin is set. (B) For bonding screeds; renders or fresh concrete to existing concrete surfaces ; apply an even coating of resin to the prepared old concrete surface using a brush, or roller. The fresh concrete or mortar should then be placed on top of the resin layer after 15 Min and within 5 Hours at 30 oC. CLEANING Tools should be cleaned immediately after use with SAFECORE TOOLCLEANER. HANDLING PRECAUTIONS Cleanliness in handling resins are essential to prevent skin irritation. Please refer to the SAFECORE RESINS "Safe Handling Guide" for detailed recommendations. SHELF LIFE Shelf life is 9 months when stored in manufacturer's undamaged sealed containers under dry conditions, and out of direct sunlight. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

123

FM/05/04/G

CONCRETE BONDING AGENT

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRBOND EP

CONCRETE BONDING AGENT

BENEFITS l Excellent adhesion l Increases bond strength l Very good chemical resistance l Low viscosity, easy to apply l No primer required. l Cures even on damp surface l Ensure perfect waterproof bond. USE To bond renders, screeds or fresh concrete to existing concrete. To bond together precast concrete sections. As a primer for an epoxy mortar and screed. PRODUCT Two pack solvent-free epoxy resin and slow curing high strength adhesive suitable for civil engineering. Application at temperatures up to approximately 50oC. COVERAGE & PACKING l The covering capacity of FAIRBOND EP SPECIAL will vary depending upon the porosity & texture of the surface and the ambient temperature but as a general guide 0.7 kg per m2 should be allowed. l 1 kg. - 5 kg packing. DESCRIPTION FAIRBOND EP SPECIAL is a general purpose epoxy resin which have been formulated especially for use with concrete. FAIRBOND EP SPECIAL has been th e particular advantages of both bonding firmly to touch damp surfaces. PROPERTIES Colour : Red/Light Grey; Usable Life : 5 hrs at 30oC, 3 hrs at 40oC ; Cure Rate : A tack free film obtained after 3 hours at 40oC, 9 hours at 23oC ; Initial viscosity : 13 poise at 20oC, 2 poise at 40oC ; Concrete bond (Dry) : Approx. 12 N/mm2 ; Concrete bond (Damp): Approx. 10 N/mm2 ; Temperature limitation During application : 10 to 500C ;Compressive Strength : 20N/mm2 (1 day @ 30oC); 50 N/mm2 (7 day @ 30oC) ; Tensile Strength : 15 N/mm2 INSTRUCTION FOR APPLICATION SURFACE PREPARATION : (a) Concrete substrates shall be sound, clean and free from dust, dirt, grease, oils, laitance and other contaminants. A roughened or profiled surface will ensure optimum adhesion. (b) Mild steel and other metallic substrates shall be degreased, power wire brushed or grit blasted and vacuumed free from dust. If the prepared metal surface will not be treated immediately then an anti-corrosive bondig primer such as SAFECORE R must be applied to prevent flash rusting. Please refer to the SAFECORE R product data sheet for additional information. (C). Other substrates shall be sound, clean and free from dust, dirt, grase, oil and any oxidised surface layer. MIXING The base and hardner shall be thoroughly mixed together using a stiff spatula or a slow speed drill with paddle attachment, until a uniform colour has been produced. APPLICATION For bonding together concrete sections, apply an even coating of resin to both prepared surfaces using a brush or roller. Ensure that both surfaces are saturated and bring the sections together under light pressure. Remove any resin which exudes from the joint. Protect the job from agitation until the resin is set. (B) For bonding screeds, renders or fresh concrete to existing concrete surfaces, apply an even coating of resin to the prepared old concrete surface using a brush, or roller, the fresh concrete or mortar should then be placed on top of the resin layer after 5 min and within 5 hours at 30oC. CLEANING Tools should be cleaned immediately after use with FAIRCLEAN solvent/tool cleaner. HEALTH & SAFETY Cleanliness is handling resins are essential to prevent skin irritation. Please refer to the SAFECORE RESINS “Safe handling guide” for detailed recommendation. SHELF LIFE Shelf life is 9 months when stored in manufacturer’s undamaged sealed containers under dry conditions, and out of direct sunlight. FM/09/09/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRBOND EP SPECIAL

124

TM

ACRYLIC POLYMER MODIFIER AND BONDING AGENT FOR CEMENTITIOUS MIXES

FM/01/07/C

BENEFITS l Outstanding water resistance. lExcellent adhesion. l Increases flexibility. l Improves mechanical properties and abrasion resistance. l Good chemical resistance. l Reduces water permeability. l Improves workability. l Good early and final strengths. l Improves freeze-thaw resistance. PRODUCT A white acrylic polymer emulsion , surface stabilizer and containing a defamer for various civil engineering applications. PACKING 1, 5, 20, 50, 100 kg carbouys. DESCRIPTION FAIRCRETE SB has been specifically developed as an admixture for cement-based building materials. It is designed to improve the physical, mechanical and chemical resistant proper ties both in the fresh and hardened state. FAIRCRETE SB has a strong plasticising effect on cementitious mixes. Thereby allowing a reduction in water : cement ratio which results in reduced permeability of the hardened material. FAIRCRETE SB gives good early strength development, and improves the flexural and compressive strengths. Use of a primer coat of a cement slurry containing FAIRCRETE SB, is an excellent method of achieving superior adhesive bond strengths. FAIRCRETE SB can also be used as a waterproof slurry coat on vertical & horizontal surface. USES WHERE TO USE : FAIRCRETE SB has a wide range of uses in the construction industry, including special usage as an adhesive/bonding aid. As a bonding agent for patch repair compounds to improve freeze-thaw stability for chemical resistant screeds and renders for waterproof coating on hardened concrete. APPLICATION : Durable screeds and renders, tile bedding, floor repairs, crack sealing, acid Resistant floors for dairies and abattoirs, oil resistant screeds and waterproof coating, as bonding agent for old to new concrete. HOW TO USE (1) APPLICATION : (a) Surface preparation : The substrate must be structurally sound, clear and dust-free. Oil grease and other contaminates must be removed mechanically. Slabs and screeds should be applied to rough concrete surface only. Smooth surfaces must be scabbled, vaccum - blasted etc. The clean, sound surface should be dampened with water prior to application of the bonding primer, modified mortar or concrete. Avoid pools of water on the surface. All excess water should be removed. (2) PRIMING : A coat of FAIRCRETE SB / cement grouting slurry should be applied to the pre-dampened surface. A 1:1 FAIRCRETE SB / water mix should be used as gauging liquid for O.P.C. Or a 1:1 O.P.C./grit sand blend. A water/cement ratio of less than 0.4 is recommended. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) cer tified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

125

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRCRETE SB

TM

ACRYLIC BASED POLYMER

BENEFITS l Early strength gain. l Improves flexibility. l Increases tensile strength. l Reduced shrinkage. l Prevents bleeding. l Lower water cement ratio. l Increases durability and toughness. l High resistance to water penetration. l Good abrasion resistance. l Good frost resistance and resistance to salt permeation. l Good resistance to many chemicals as well as mineral oil. l Excellent adhesion to steel and concrete. l Sticks well to brick, glass, asphalt, wood, expanded polystyrene and most building materials. l Prolonged corrosion protection. l Proven performance. l Similar thermal expansion and modulus properties to concrete (unlike resin mortars and primers). l More user friendly & Non-toxic. l Can be used with potable water. l More economical than epoxy or polyester resin mortar. USES Concrete repair. Floor screeds and toppings. External rendering. Waterproofing and in tanks. Fixing brick slips and tiles. Protection of steel from corrosion. For modifying the properties of cement mortar and cement concrete for specialised application. Gives good bonding strength between steel and cement. DESCRIPTION FAIRCRETE SB (L) is a highly specialized co-acrylic polymeric compound designed for use with cement compositions. It is used in mortar and concrete as an admixture to increase resistance to ingress of moisture/water , wear resistance and durable material. It is used with cement as a reliable water-resistant bonding agent. PACKING FAIRCRETE SB (L) supplied in 200ml, 1 ltr., 5 ltr., 10 ltr. 50ltr. And 100 ltr. Containers. TYPICAL APPLICATIONS CONCRETE REPAIR : Spalled concrete, repairing floors, beams and pre-cast slabs. FLOOR SCREEDS AND TOPPINGS : Abrasion resistant and non-dusting floors, for special finishes, mild chemical and effluent-resistant surface. EXTERNAL RENDERING : Waterproof, weatherproof and frost resistant render. WATERPROOFING AND WATER RETAINING : Basements, lift pits, inspection pits, water towers, liquid tanks, effluent tanks, swimming pools. OTHER TYPICAL APPLICATIONS : Bedding tiles, fixing floor-fixing slip bricks, bonding new concrete to old. DOSAGE & COVERAGE Coverage of FAIRCRETE SB (L) is approx 6-8m 2 litre. Depending on substrate for waterproofing. As regards to concrete repairs 200ml/50 kg bag of cement should be mixed. TYPICAL PROPERTIES COMPRESSIVE STRENGTH : Up to 60 N/mm 2 depends on cement used and workability ; TENSILE STRENGTH : Up to 5.0 N/mm 2 depends on cement used and workability ; FLEXURAL STRENGTH : Up to 10 N/mm 2 depends on cement used and workability ; FREEZE THAW RESISTANCE : Excellent ; WATER VAPOR PERMEABILITY : Less than 4 gm/m 2/24hr., Through 11 mm thick test piece ; ADHESION : Excellent to concrete, steel, brick etc. ; CHEMICAL RESISTANCE : Resists mild acids, alkalies, sulphates, chlorides, urine, dung, lactic acid, sugar, etc. ; SHRINKAGE DURING CURE : 0.01% to 0.02%. CHLORIDE/ SULPHATE / NITRATE / TRI SULPHATE CONTENT : Nil. SHELF LIFE One year. Should be stored under shed below 50o C. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem. FM/04/07/D

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRCRETE SB(L)

126

TM

ACRYLIC EMULSION BASED WATER SOLUBLE CONCRETE BONDING AGENT AND CEMENT MODIFIER

FM/09/09/A

BENEFITS l High adhesion. l Very effective bond to masonary, plaster, concrete, stonework and block - board. l increased strength. l Improves tensile and flexural properties of mortar. l Also applicable in hairline sections. l Compatible with all common hydraulic cements, hence versatile. PRODUCT FAIRCRETE AR is recommended for primer & bonding agent for FAIRMATE cementitious repair system. USES FAIRCRETE AR is specially recommended bonding agent & cement additive for cementitious repair system. It is used for improving & bonding floor topping & mor tars, repair of damaged concrete, polymer renders. COMPOSITION FAIRCRETE AR is designed for use as a bonding aid & gauging liquid for cementitious systems and it a modified acrylic emulsion. It can also be used for external applications as it hydrolyse. PRECAUTIONS FAIRCRETE AR is non-toxic. However, if contact with eyes, wash immediately with plenty of water & seek medical treatment. FAIRCRETE AR is slightly alkaline, skin contact should be avoided. Gloves & protective clothing should be worn. TYPICAL PROPERTIES Curing ConditionsControlFAIRCRETE AR Compressive strength Wet 3.0 3.0 N/mm2 (B.S. 6319) Dry 3.5 4.0 Flexural Srength Wet 7.0 9.0 N/mm2 (B.S. 6319) Dry 8.0 11.0 Tensile Strength Wet 3.0 3.5 N/mm2 (ASTM C 109) Dry 4.0 4.5 Adhesion to concrete Dry 5.0 20.0 N/mm2 (B.S. 6319) PACKING & COVERAGE FAIRCRETE AR is supplied in 1, 5 & 20 litre carbouy. Coverage is approximately 6-8 m2/litre depending on substrate. STORAGE LIFE 6 months at 30oC, FAIRCRETE AR should be protected from frost. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) cer tified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

127

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRCRETE AR

TM

POLYMER FOR CONCRETE / MORTAR

BENEFITS l Excellent adhesive to reinforcement & concrete. l Increased flexural strength. l Increased tensile strength lCompressive strength comparable to that of concrete. l Reduced shrinkage. l Reduced water permeability. l Improved chemical resistance. DESCRIPTION FAIRCRETE FBR is a polymer specially formulated for use with cement formulation. USES FAIRCRETE FBR can be used for structural rehabilitation, waterproofing treatment, floor, screeds, & topping and for concrete repairs. TYPICAL PROPERTIES TYPICAL VALUES Ph : 9.5 + 0.5 Specific gravity : 1.01 + 0.015 Solid Content : 42 + 2.5% Freeze thaw stability: With stands at least 5 freeze thaw cycles, but storage in covered areas above 50C recommended. Stabilisation Non Ionic Anti Oxidant Yes Bactericide Yes Antifoam Yes Minimum film forming temperature About 1o C DIRECTIONS FOR USE Following are directions for the use of FAIRCRETE FBR for structural repairs and rehabilitation of concrete structures. 1. Chipped off all loose concrete until reach to sound and clean reinforcements with wire brush to remove loose scales. 2. Clean with jet of water to remove loose particles, dust etc., 3. Apply passivator coat: 1 part cement: 1 part FAIRCRETE FBR coat on cleaned reinforcement and allow it to dry for 2-3 hours. Coverage: 7 to 8 m of reinforcement area per litre of FAIRCRETE FBR 4. As a bonding agent :1 part cement 1 part FAIRCRETE FBR on entire surface, which is to receive subsequent RBR modified mortar. 5. FAIRCRETE FBR can be used directly for better bonding. Coverage: 2 to 3 m per litre of FAIRCRETE FBR 5. Prepare polymer modified mortar: Cement 50 kg, 125 kg zone II sand, 10litre FAIRCRETE FBR Water 5 to 7 litre. Apply this by hand pressing over tacky bond coat. Yield is 0.1m Above mix cover 10m area at 10 mm thickness. CURING Moisture cures for 24 hours then allow drying out slowly. WATCH POINT 1. Do not mix more mortar than can be used within 25 minutes. 2. Provide mortar thickness of about 10 mm to 15 mm absolute thickness of repair mortar over reinforcement. PACKING 1 Litre, 5 Litre, 20 Litre packing. SHELF LIFE 12 months if stored at below 350C. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem. FM/03/01/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRCRETE FBR

128

TM

FM/01/03/A

BENEFITS l Achieves a high tensile strength and modulus l Light Weight l Does not needlessly increase the total weight of the reinforced area l Excellent durability, anti-corrosion and waterproofing effect l Ease of application l Economical l Improvement of flexural strength l Increased abrasive resistance reinforcement of cracks reinforcement of circular structures PRODUCT FAIRMATE CARBON WRAP refers to a uniformly spread unidirectional carbon fibre sheet fused together with a multi axial glass fibre net. As a result of the superior tensile strength and rigidly, FAIRMATE CARBON WRAP has excellent environmental shielding proper ties when applied. USES FAIRMATE CARBON WRAP is based on new technology designed to completely guarantee the original structure's performance by increasing the strength, durability and vibration resistance. FAIRMATE CARBON WRAP is applied to deteriorated concrete areas on horizontally and ver tically. PROPERTIES Kind of Fiber : High strength carbon; Fibre areal weight (g/m 2) : 200; Sheet dimension (Wcm x Lm) : 50 x 50; Fibre density (g/cm 2) : 1.80; Design Thickness (mm) : 0.11; Standard Execution Thickness (mm) : 0.45; Tensile Strength (kg/cmW) : 390; Deformation Ratio at Failure(%) : 2.1. Surface Preparation : Remove all contaminated area with debris, grease or oil by grinding and repair the crack. Priming : Apply primer SAFECORE CARBON SHIELD PRIMER 2 or 3 times on the treated surface of concrete. APPLICATION Apply epoxy putty with spatula to step area which waveness is over than 1mm. After drying the primer apply SAFECORE CARBON SHIELD TOP COAT for adhesion evenly with a roller or a brush. Bond FAIRMATE CARBON WRAP on a concrete structure and rub the surface 2 or 3 times with roller towards the fibre direction in order to remove air pockets and then finally release the paper. Apply SAFECORE CARBON SHIELD 1ST COAT on the sheet surface and let resin be penetrated into sheet by rubbing 2 3 times to the fibre direction. Curing : It takes one week to complete curing. COVERAGE Coverage of FAIRMATE CARBON WRAP is approximately 300 ~ 500 kg/mm2. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

129

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRMATE CARBON WRAP

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

POLYSULPHIDE SEALANTS A polysulphide and acrylic sealant for expansion and construction joints. A most reliable sealant for exterior and interior application. FAIRSEAL (GUN GRADE TWO PART POLYSULPHIDE SEALANT)

131

FAIRSEAL S (ONE PART POLYSULPHIDE SEALANT)

132

FAIRSEAL P (POURABLE GRADE TWO PART POLYSULPHIDE SEALANT)

133

FAIRSEAL R (TWO PART POLYSULPHIDE SEALANT)

134

FAIRSEAL C

135

(TWO PART POLYSULPHIDE BASED CRACK FILLING COMPOUND )

FAIRSEAL CP (A HIGHLY FLEXIBLE CEMENTITIOUS SEALANT)

136

FAIRSEAL PU (COLD APPLIED, HIGH PERFORMANCE, PITCH BASED, PAVEMENT JOINT SEALANT)

137

FAIRSEAL AR ( AN ACRYLIC EMULSION SINGLE PACK SEALANT)

138

FAIRSEAL 10 (A SINGLE PART GENERAL PURPOSE GLAZING SILICONE BASED SEALANT)

139

FAIRSEAL 20 (A SINGLE PACK SILICONE BASED SEALANT FOR BUILDING & SANITARY)

140

FAIRSEAL B (HEAVY DUTY POLYMERIC SEALANT)

141

FAIRSEAL EPOXY STICK (HIGH PERFORMANCE SINGLE PACK EPOXY SEALANT)

142

FAIRSEAL GLUE (HIGH PERFORMANCE FLEXIBLE SILICON BASED GLUE STICK)

143

FLOORSEAL PS (FLEXIBLE, SOLVENT FREE, EPOXY ADHESIVE AND SEALANT)

144

130

TM

GUN GRADE TWO PART POLYSULPHIDE SEALANT

FM/04/07/G

BENEFITS l Suitable for sealing expansion and construction joints in subways, basements, buildings, walls and brickwork joints etc. l Excellent weathering characteristics with resistance to rain, snow, heat & ultraviolet light l It is quick curing with low shrinkage l Accommodates continuous and pronounced cyclic movement l Excellent adhesion to most common substrates l High resistance to ageing influences, physical damage and climatic extremes l Resistance to petrol, diesel, jet fuel and most other common solvents & also unaffected by mild acids and alkalies. PRODUCT FAIRSEAL is a premium grade two part polysulphide sealant conforming to BS-4254: 1983, DIW 18540, ASTM C-920-87. DESCRIPTION FAIRSEAL is a two-part joint sealant based on a liquid polysulphide polymer. It is supplied in 1 Kg. & 5 Kg. tins containing a base component and Hardner (curing agent) in the correct proportion which, when mixed together, cure to form a fairly stiff rubber-like material. When cured, the sealant exhibits, excellent adhesion to most surfaces including concrete, glass, aluminium and stainless steel. It is to be used for the highest per formance in sealing expansion joints where large movements is anticipated in concrete construction and for joints between diverse construction materials. FAIRSEAL has superior joint movement accommodation with strong adhesion to most building materials. It is chemically resistant to water, oils, solvents etc. JOINT SIZE FAIRSEAL may be applied to joints between 5 to 50mm wide. Joint for subjected to cyclic movements should be designed for an optimum width/depth ratio of 2 :1. Minimum joint depths are : 5 mm for metals, glass and other non-porous surface. 10 mm for all porous surfaces like brick and concrete. 20 mm for trafficked joints and those subject to hydraulic pressures. PROPERTIES FORM : Two Part (Base+Hardner=Paste); POT LIFE : 2 hours; SPECIFIC GRAVITY : 1.6 Kg. per litre; DURABILITY : Life expectancy is in excess of 20 years; FLAMMABILITY : The cured material burns but does not readily ignite; CURING TIME : 7 to 9 hours initial setting and 3-4 days full cure at 35 oC; TEMPERATURE RANGE : DURING APPLICATION : 5oC to 45oC, IN SERVICE : -5oC to 100oC, MAINTENANCE : When properly applied, FAIRSEAL does not require maintenance during the service life, Hardness : 16-22 shore A. FAIRSEAL PRIMER : FAIRSEAL PRIMER is two part specially designed primer to be used with FAIRSEAL. FAIRSEAL PRIMER ensures very strong electronic bonds between diverce materials. APPLICATION INSTRUCTIONS Prior to the application of the sealant, all joint surfaces should be thoroughly cleaned and dried and primed with 'FAIRSEAL PRIMER'. Loose particles, dirt, dust, protective laquor, oil and grease should be removed by vigorous brushing with a wire brush and by means of suitable cleaners e.g. KEROSENE. After the primer is applied, it has to be relatively dry before a sealant can be applied. Deep joints should be back filled with a non retting backup material to which the sealant does not adhere eg. Closed cell polyurethane foam, which should be tampered into the joint to the required depth. MIXING FAIRSEAL two part sealant is supplied as, the base in a pack and hardner (curing agent) in tin, ready for mixing. In order to mix both the compounds thoroughly, it is preferable to use a slow speed electric mixer with suitable blades or paddles with the speed less than 300 RPM. Ensure thorough mixing till a uniform colour is obtained. Failure of the sealant will often occur if it is not completely and thoroughly mixed. TOOLING & FINISHING To obtain a smooth surface, the sealant has to be tooled by drawing a flat tool, like a stainless steel spatula, over its surface. After sealing, the tools and equipments must be cleaned with KEROSENE. SHELF LIFE It has a shelf life of 12 months if properly stored in cool dry conditions at a temperature not exceeding 40oC to avoid deterioration. HEALTH & SAFETY FAIRSEAL PRIMER is highly inflammable liquid, must be stored away from heat. The curing agent contains a heavy metal oxide, contact with the skin should be avoided. Hands should always be washed thoroughly before eating or smoking.

131

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSEAL

TM

ONE PART POLYSULPHIDE SEALANT

BENEFITS l One part, No mixing, use as supplied. l Climate tolerant - no maintenance needed. l Excellent adhesion to porous and non porous substrates. l Suitable for most applications. l Suitable for a wide range of joints. STANDARD FAIRSEAL S conforms BS : 5215. USES It is ideal for sealing pre-cast facing and cladding panels tiles. PRODUCT FAIRSEAL S is a one part, slump, ready to use, flexible polysulphide sealant for expans on joints in building and construction. DESCRIPTION FAIRSEAL S is a one part polysulphide sealant that cures on exposure to atmospheric moisture to provide a tough flexible water tight seal. FAIRSEAL S can be other-painted after it has fully cured. TYPICAL PROPERTUIES FLASH POINT : Over 320C ; SPECIFIC GRAVITY : 1.6 ; COLOUR : White, Black, Red, Beaver, Buff, Grey, Teak, Natural, Stone and Bronze ; HARDNESS : 25 -30 Shore A @ 250C ; APPLICATION TEMPRATURE : 50C to + 700C ; CURE TIME 2.5 mm : 10 days (250C, 50% R.H.) ; 6 mm : 20 days (200C, 50% R.H.) SLUMP : Good slump resistance ; TACK FREE TIME : 24 hours (@ 250C, 50% R.H.) ; U.V. RESISTANCE : Good ; MAF : Butt joints 171/2% ; SERVICE TEMPERATURE RANGE : -400C to + 900C ; COVERAGE : 10m2/litre. APPLICATION The sealing slots should be accurately formed. The slot tiles should be cleaned by grit blasting, grinding or wire brushing to expose a sound surface. Care should be taken to ensure that the solt is formed to the required depth and any expansion joint filler tightly packed. CLEANING : Ensure that all surfaces are clean, dry, sound and free from frost. Clean all joints of release agents, water repellants, laitance dust, dirt, old sealants and other contaminants which could impair adhesion. Metal surfaces should be cleaned and degreased by wiping with a solvent (e.g. methylated spirits) impregnated, oil and tint free cloth. When using any solvent always provide adequate ventilation. Avoid heat, sparks and open flames. Observe and follow all precautions listed on solvent container label. It is recommended that FAIRSEAL S is not applied to surfaces that are below 50C as it is impossible to guarantee a dry surface at these temperatures. PRIMING : Priming is important in order to maximise the adhesive properties of FAIRSEAL S. In all cases Ensure that the total surface area to be in contact witht he sealant is coated with primer. FAIRSEAL S for porous surfaces such as concrete or brickwork and FAIRSEAL S for non-porous surfaces such as glass is recommended. STORAGE LIFE 9 months from date of manufacture when stored in cool, dry conditions between 5 and 230C. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/00/08/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSEAL S

132

TM

BENEFITS l Suitable for sealing expansion and construction joints in subways, basements, building, walls and brickwork joints etc. l Excellent weathering characteristics with resistance to rain, snow, heat & ultraviolet light l It gets cured quickly curing with low shrinkage l Accommodates continuous and pronounced cyclic movement l Excellent adhesion to most common substrates l High resistance to ageing influences, physical damage and climatic extremes l Resistance to petrol, diesel, jet fuel and most other common solvents & also unaffected by mild acids and alkalies. l Easy to apply. PRODUCT FAIRSEAL P is a pourable two part polysulphide sealant conforming to BS-4254: 1967. DESCRIPTION Polysulphide Sealant FAIRSEAL P is a two part, pourable, self leveling, Polysulphide based joint sealing compound consisting of base compound containing a liquid Polysulphide polymer and a second part, being an accelerator containing a curing agent. After mixing, the compound cures to form a tough, rubber like material with excellent flexibility and outstanding resistance to weathering water, salts, oils, mild alkalis etc. Polysulphide Sealant FAIRSEAL P due to its pouring consistency is suitable for sealing horizontal joints, Polysulphide Sealant FAIRSEAL P has excellent adhesion to most surfaces including concrete, wood, glass, aluminum and stainless steel,. For all porous surfaces like concrete wood, FAIRSEAL PRIMER is necessary white primer is necessary for non-porous surfaces like metals and glass. JOINT SIZE Polysulphide Sealant FAIRSEAL P may be applied to joints between 5 and 50mm. Wide. Minimum 5mm. Depth is recommended for metals, glass and other smooth surfaces while minimum 10mm. Depth is recommended for concrete and brickwork surfaces. Where resistance to external pressure is required, e.g. joints in floors and hydraulic structures, the use of a greater depth is recommended. Ideally joints subject to regular movement should be designed with a width/depth ratio of 2:1. PROPERTIES FORM : Two-part compound Mixing Proportion Base : Accelerator, 5 by wt. BASE : Thick, White Paste. ACCELERATOR : Thick, dark brown Paste. WEIGHT : 1.55 + 0.05 Kg/litre. Application temperature range = 5 to 50oC. Application life (i.e. Potlife) of the mixed compound (i.e. Base + Accelerator): 4-5 hours at 25oC, 3-4 hours at 30-35oC. SETTING TIME : 72 hrs. at 5oC, 36 hrs at 15oC, 24 hrs at 25oC, 18 hrs at 30-35oC. CURING TIME : 8 weeks at 5oC, 4 weeks at 15oC, 2 weeks at 25oC, 12 days at 30-35oC.; COLOUR : Grey Colour. Flamability Burns but does not readily ignite. APPLICATION INSTRUCTIONS Prior to the application of the sealant, all joint surfaces should be thoroughly cleaned and dried and primed with 'FAIRSEAL PRIMER'. Loose particles, dirt, dust, protective liquor, oil and grease should be removed by vigorous brushing with a wire brush and by means of suitable cleaners e.g. KEROSENE. After the primer is applied, it has to be relatively dry before a sealant can be applied. Deep joints should be back filled with a non retting backup material to which the sealant does not adhere eg. Closed cell polyurethane foam,which should be tampered into the joint to the required depth. MIXING FAIRSEAL P two part sealant is supplied as, the base in a pack and hardner (curing agent) in tin, ready for mixing. In order to mix both the compounds thoroughly it is preferable to use a slow speed electric mixer with suitable blades or paddles with the speed less than 300 RPM. Ensure thorough mixing till a uniform colour is obtained. Failure of the sealant will often occur if it is not completely and thoroughly mixed. TOOLING AND FINISHING To obtain a smooth surface, the sealant has to be tooled by drawing a flat tool, like a stainless steel spatula, over its surface. After sealing, the tools and equipments must be cleaned with KEROSENE. SHELF LIFE 12 months when stored in unopened original containers, away from direct sunlight. HEALTH & SAFETY FAIRSEAL PRIMER is highly inflammable liquid, must be stored away from heat. The curing agent contains a heavy metal oxide, contact with the skin should be avoided. Hands should always be washed thoroughly before eating or smoking. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick.

133

FM/04/07/B

POURABLE GRADE TWO PART POLYSULPHIDE SEALANT

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSEAL P

TM

TWO PART POLYSULPHIDE SEALANT

BENEFITS l Suitable for sealing expansion and construction joints in subways, roads l Excellent weathering characteristics with resistance to rain, snow, heat & ultraviolet light l It is quick curing with low shrinkage l Accommodates continuous and pronounced cyclic movement l Excellent adhesion l High resistance to ageing influences, physical damage and climatic extremes l Resistance to petrol, diesel, jet fuel and most other common solvents & also unaffected by mild acids and alkalies. l Pouring grade. l Cold applied, no preheating is required. l No maintenance required during service life. PRODUCT FAIRSEAL R is a premium grade two part polysulphide sealant conforming to BS-5212: for pavements. USES FAIRSEAL R specially designed for usage of concrete highways. DESCRIPTION FAIRSEAL R is a two-part joint sealant based on a liquid polysulphide polymer. It is supplied in 1 Kg. & 5 Kg. tins containing a base component and Hardner (curing agent) in the correct proportion which, when mixed together, cure to form a fairly stiff rubber-like material. When cured, the sealant exhibits, excellent adhesion to most surfaces including concrete, glass, aluminium and stainless steel. It is to be used for the highest performance in sealing expansion joints where large movements is anticipated in concrete construction and for joints between diverse construction materials. FAIRSEAL R has superior joint movement accommodation with strong adhesion to most building materials. It is chemically resistant to water, oils, solvents etc. PROPERTIES FORM : Two Part (Base+Hardner=Paste); POT LIFE : 45 min. @ 30oC; SPECIFIC GRAVITY : 1.5 + 0.015; DURABILITY : Life expectancy is in excess of 20 years; FLAMMABILITY : The cured material burns but does not readily ignite; CURING TIME : 7 to 9 hours initial setting and 3-4 days full cure at 35oC; TEMPERATURE RANGE : DURING APPLICATION : 5oC to 45oC, IN SERVICE : -5oC to 100oC, MAINTENANCE : When properly applied, FAIRSEAL R does not require maintenance during the service life, PRIMER : FAIRSEAL PRIMER is two part special designed primer to be use with FAIRSEAL R. FAIRSEAL PRIMER ensures very strong electronic bonds between diverce materials. APPLICATION INSTRUCTIONS Prior to the application of the sealant, all joint surfaces should be thoroughly cleaned and dried and primed with 'FAIRSEAL PRIMER'. Loose particles, dirt, dust, oil and grease should be removed by vigorous brushing with a wire brush and by FM-DEGREASER. After the primer is applied, it has to be relatively dry before a sealant can be applied. MIXING FAIRSEAL R two part sealant is supplied as, the base in a pack and hardner (curing agent) in tin, ready for mixing. In order to mix the two compounds thoroughly, it is preferable to use a slow speed electric mixer with suitable blades or paddles with the speed less than 300 RPM. Ensure thorough mixing till a uniform colour is obtained. Failure of the sealant will often occur if it is not completely and thoroughly mixed. TOOLING & FINISHING To obtain a smooth surface, the sealant has to be tooled by drawing a flat tool, like a stainless steel spatula, over its surface. After sealing, the tools and equipments must be cleaned with KEROSENE. SHELF LIFE It has a shelf life of nine months if properly stored in cool dry conditions at a temperature not exceeding 40oC to avoid deterioration. HEALTH & SAFETY FAIRSEAL PRIMER is highly inflammable liquid, must be stored away from heat. The curing agent contains a heavy metal oxide, contact with the skin should be avoided. Hands should always be washed thoroughly before eating or smoking. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/03/02/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSEAL R

134

TM

TWO PART POLYSULPHIDE BASED CRACK FILLING COMPOUND

FM/02/08/A

BENEFITS l Provides excellent flexible bond with the most of the surfaces. l Have an excellent bond with the most surfaces. l Economical. l Excellent water proofing characteristics. l Easy to use. l It is quick curing with low shrinkage. l Accommodates continuous and pronounced cyclic movement. l Excellent resistance to physical damage & climatic extremes. l Excellent adhesion to most common substrates. l Resistant to petrol, diesel, jet fuel and most other common solvents and also un effected by mild acids and alkalies. PRODUCT FAIRSEAL C is two part polysulphide based cracks filing compound. DESCRIPTION FAIRSEAL C is a two-part crack filling compound based on liquid polysulphide polymer. It supplies in 1 kg & 5 kg. tins containing a Base component and Hardner (curing agent) in the correct proportion which, when mixed together, cure to form a fairly stiff rubber like material. It is chemically resistant to water, oils, solvents etc. Excellent adhesion to most of the surfaces including concrete, glass, alluminium and stainless steel. PROPERTIES FORM : Two Part (Base+Hardener); POT LIFE : 1 hours; SPECIFIC GRAVITY : 1.7 Kg. per litre; FLAMMABILITY : The cured material burns but does not readily ignite; CURING TIME : 7 to 9 hours initial setting and 3-4 days full cure at 35oC; TEMPERATURE RANGE : During Application : 5oC to 45oC, In Service : -5oC to 100oC, Maintenance : When properly applied, FAIRSEAL C does not require maintenance during the service life. SHELF LIFE It has a shelf life of 12 months if properly stored in cool dry conditions at a temperature not exceeding 40oC to avoid deterioration. Qhnical assistance. We are eager to work with you in development of new product and solve your problem. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

135

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSEAL C

TM

A HIGHLY FLEXIBLE CEMENTITIOUS SEALANT

BENEFITS l Excellent weathering characteristics with resistance to rain, snow, heat and ultra violet rays. l Excellent flexibility, hence can be applied to steep slopes or ramps. l Has good adhesiveness. l Good for repair work. l Excellent adhesion to most common substrates. l Safe to human and non-polluting. l Easy to apply. PRODUCT FAIRSEAL CP is a highly flexible cementitious joint sealant. DESCRIPTION FAIRSEAL CP is a two part cementitious joint sealant. FAIRSEAL CP has superior joint movement accommodation with strong adhesion to most building material. Has high resistance to water, oils, solvents etc. PROPERTIES SPECIFIC GRAVITY @ 30o C : 1.60 kg / litre, INITIAL HARDNESS (Shore A) : 70, ADHESION : 0.65 N/mm 2, TENSILE STRENGTH : 1.77 N/mm2, ELONGATION : >400, CURING TIME : 5 to 6 hours @ 30o C, TEMPERATURE RANGE DURING APPLICATION : 5o C to 45o C. PACKING & COVERAGE FAIRSEAL CP is prepacked two components of 6 kg powder + 4 liter liquid which covers approximately 10 running feet the width of 10mm and depth of 20mm. APPLICATION SURFACE PREPARATION : Prior to the application of FAIRSEAL CP all the loose particles dirt, dust, oil and grease should be removed by using wire brush. Prewet the surface & allow it to dry. Primed the surface with FAIRSEAL CP PRIMER. After the primer is applied. It has to be relatively dry before a FAIRSEAL CP can be applied. MIXING : FAIRSEAL CP two part cementitious sealant is supplied as the POWDER and the LIQUID. FAIRSEAL CP preferably mix by mechanical mixer using electrical drill and paddle attachment. Pour the liquid into plastic container and add slowly, mix continiously until a homogenous mix obtained. FAIRSEAL CP can also mixing by hand but ensure proper mixing. TOOLING & FINISHING : To obtain a smooth surface, the sealant has to be tooled by drawing a flat tool, like a steel spatula, over its surface. After sealing, the tools and equipments must be cleaned with potable water. SHELF LIFE & STORAGE FAIRSEAL CP has a storage life of 12 months in unopened containers when kept in dry conditions at a temperature between 5oC to 45oC. Storage at high temperature or high humidity may reduce the shelf life. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/05/05/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSEAL CP

136

TM

COLD APPLIED, HIGH PERFORMANCE, PITCH BASED, PAVEMENT JOINT SEALANT

FM/05/02/A

BENEFITS l Pitch based. l Cold applied - no heating equipment required. l Fuel, oil and hydraulic fluid resistance. l High durability and long service life. l High movement accommodation. l High thermal & water resistance. STANDARD British Standards 5212:1990 - types N, F and FB. U.S. Federal Specification SS-S-200E : 1984. USES For the sealing and maintenance of joints in concrete roads, concrete runways and hard standlings. FAIRSEAL PU is particularly suitable for sealing areas where fuel and oil spillage might occur such as aircraft fuelling areas, oil terminals, garage forecourts, packing and cargo areas. DESCRIPTION FAIRSEAL PU retains its movement accommodation of 25% on butt joints throughout the extremes of temperature, it does not harden in cold weather nor become excessively soft or pick up in hot conditions. In trafficked areas the maximum expansion joint width should be limited to 30mm. It is necessary to recess the level of the sealant 5 to 8 mm below the pavement surface dependent on the time of year and temperature prevailing at the time of sealing. PROPERTIES Type : Aromatic Urethane, Tar enriched ; Ratio of mixing : 2:1 by weight ; Non volatile : 100% ; Pot life : 30 minutes (min.) ; Curing time : 48 hours ; Density of the mix : 1.19 ; % Elongation : 100-150% . PACKING 5 kg pack consist of pre-weighed based and hardner. COVERAGE A typical joint of 25mm width and 50mm depth, the consumption of FAIRSEAL PU is 1.48kg per running meter. For comparison, for the same joint, the consumption will be around 2.0 kg. Per running meter for our polysulphide sealants FAIRSEAL. APPLICATION INSTRUCTIONS JOINT PREPARATION : joint sealing slots in concrete should be accurately formed and must be dry, sound, clean and free from frost. Remove all dust and laitance by grit blasting or grinding. Avoid polishing the joint sides when grinding. The prepared sealing slot should be blown out with dry, oil-free compressed air. Ensure that any expansion joint filler is tightly packed in the joint and insert a bond breaker or cord caulked tightly into the base of the sealing groove to prevent sealant adhering to the base of the slot and provide the specified depth of sealant. PRIMER : Concrete joint faces should be primed with FAIRSEAL PU PRIMER. Decant sufficient primer into a clean dry tin for the days usage. Do not return unused primer to the supply tin at the end of the day.; Prime the joint faces with a thin uniform coat of primer and allow solvent to evaporate before sealing. This takes between 30 minutes and 2 hours depending on climatic conditions. If sealant is not applied within 2 hours the joint face should be reprimed. Where concrete joints are exposed or subject to conditions of prevailing damp or where the concrete is unusually dense or porous. MIXING : Drain totally the contents of the hardner tin into the large base component tin. Using a hand held, slow speed drill (300 to 500 rpm) fitted with a paddle blade stirrer mix for 1 minute. Stop and scrape around the top of the tin to remove any remaining hardner. Continue to for 3 minutes until the material is thoroughly mixed. In cold weather, FAIRSEAL PU mixes more easily if stored overnight at room temperature. Application : Apply the compound by a spatula or putty knife. Fill the joints completely with FAIRSEAL PU by pressing the spatula or knife moving along the length of the joint. SHELF LIFE 12 months in original containers stored in cool, dry conditions. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

137

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSEAL PU

TM

AN ACRLIC EMULSION SINGLE PACK SEALANT

BENEFITS l Single part. l Easy to apply. l Quick surface cure. l Excellent adhesion to most. l Can be used for bedding. l Filling nail holes after dry time. l Small plaster repairs. PRODUCT FAIRSEAL AR is a acrylic emulsion based sealant. DESCRIPTION FAIRSEAL AR is a single part, acrylic emulsion sealant which has been designed to fill the gaps of door panels, windows. Ensures perfect water tightness. PROPERTIES BASED : Acrylic polymer, APPLICATION TEMPERATURE : 5oC TO 20oC, SERVICE TEMPERATURE : -5oC + 70oC, SURFACE CURE TIME : 30 minutes at 30oC, RESISTANCE TO WATER : Good, RESISTANT TO CHEMICALS : Weak acid and alkaline, aliphatic and aromatic solvent - FAIR, COLOUR : Offwhite, MOVEMENT ACCOMODATION : 10 - 12%. HEALTH & SAFETY Remove splashes on the skin with soap & warm water. SHELF LIFE It has a shelf life of the months if properly stored in cool dry conditions at a temperature not exceeding 40oC to avoid deterioration. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/00/08/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSEAL AR

138

TM

A SINGLE PART GENERAL PURPOSE GLAZING SILICONE BASED SELANT

BENEFITS l Flexible l Excellent water proofing characterics l Easy to use l Single component l UV resistance l Excellent adusion to most common substrates l High resistance to aging influence l Heat stability l Remains flexible in high & low temperature extremes l Can be applied on horizontal, vertical & overhead surfaces l Available in choice of colours l Cost effective. PRODUCT FAIRSEAL 10 is a single part ready to use silicone sealant which cure with atmospheric moisture at room temperature to form a high strength rubber seal. It has outstanding adhesion to non-porous surfaces such as glass, glared surfaces & metal. USES FAIRSEAL 10 is a high performance silicone based sealants used for standard glazing, metal to metal joints, cap beading etc. TYPICAL PROPERTIES Tack free time 20mins @ 270C, Full cure @ 270C. 1-5 days, Temperature range during application -300C to 600C,hardness:22 shore A, Tensile strength:1.2 MPA, Colour: Translucent, Black & White, Service Temp.-400C to 1000C. APPLICATION All surfaces to be sealed must be clean, dry and free from loose materials. Use wire brush to remove laitance and other loose materials from concrete. The use of masking tape is recommended where appropriate to ensure a neat appearance Cut cartridge thread, Screw on nozzle, Cut at 450C to the desired bead size. Press level and pull follower rod plate of spatula for a smooth finish. Remove the masking tape immediately after tooling. SHELF LIFE It has a shelf life of nine months if properly stored in cool dry conditions at a temperature not exceeding 400C to avoid deterioration.

FM/03/09/A

QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

139

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSEAL 10

TM

A SINGLE PACK SILICONE BASED SELANT FOR BUILDING & SANITARY

BENEFITS l UV resistance l Single component l Neutral cure, one part ready to use l Flexible l Excellent adhesion to a wide variety of porous substrates such as concrete, Masonary, Painted wood etc. l Weather stability l Excellent water proofing charactrics with resistance to rain, snow & heat. l Heat stability remains flexible in high & low temperature extreme can be applied on horizontal, vertical & overhead surfaces. PRODUCT FAIRSEAL 20 is a single part ready to use silicone sealant which offers excellent adhesion to a wide variety of porous substractes such as concrete, masonary, painted wood etc. USES FAIRSEAL 20 is a silicone based sealant used for perimeter joint sealing, sanitary-sealing of bathtubs, basins etc., ceramic file sealing, curtain wall sealing, Asbestos and metal sheet cladding & J-ball sealing etc. TYPICAL PROPERTIES Tack free time 25mins Full cure @ 27OC. 1-5 days, Temperature range during application. 30OC to 60OC,Hardness: 22 shore A, Tensile strength: 1.5 MPA, Service Temperature: -40OC to +150OC, Colour: Translucent. APPLICATION All surfaces to be sealed must be clean, dry and free from loose materials. Use wire brush to remove laitance and other loose materials from concrete. The use of masking tape is recommended where appropriate to ensure a neat appearance Cut cartridge thread, Screw on nozzle, Cut at 450C to the desired bead size. Press level and pull follower rod plate of spatula for a smooth finish. Remove the masking tape immediately after tooling. SHELF LIFE It has a shelf life of nine months if properly stored in cool dry conditions at a temperature not exceeding 400C to avoid deterioration. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/03/09/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSEAL 20

140

TM

BENEFITS l FAIRSEAL B is hot applied elastomeric sealant designed as an efficient cost effective for joints in concrete paved areas. The capability of accomodating repeated and pronouced cyclic movements is retained by FAIRSAL B throughout extremes of climatic temperature. FAIRSEAL B is resistant to weather and hydraulic fluid spillage, will not harden in cold weather nor become excessively soft or pick-up in hot condition. FAIRSEAL B provides a high level of sealing efficiency over an extended period reducing maintenance cost. l Hot applied. l Water and hydraulic head resistant. l Self levelling. l Tough rubbery seal unaffected by climatic variations. l Improved sealing efficiency-less maintenance. l High movement accommodation. l Manufactured by FAIRMATE under quality assurance scheme. SPECIFICATION COMPLIANCE Indian standard 5256-1968 Principal application - For sealing joints in concrete pavements canal lining joints. DESCRIPTION FAIRSEAL B is formulated with the requisite proportion of special rubber and modified bitumen. It is designed for hot application and elastomeric sealant designed primarily to provide a most efficient cost effective sealant for joints in concrete under all climatic conditions. The greatest demands made upon pavement joint sealants are the diurnal and the seasonal temperature changes. This movement is rarely evenly distributed between the joints provided and although the designed joint sealing dimensions and the spacing may be within the theoretical capacity of certain sealing materials, in practice this is substantially exceeded in a significant number of joints. The elastic rubber like nature of cured FAIRSEAL B provides the extra capacity to accommodate these erratic movements with far less risk of failure. These properties are retained throughout extremes of climatic temperatures, unlike conventional hot pour thermo-plastic pavement sealants which become less flexible at lower temperatures when joints open to their maximum. Sealing with FAIRSEAL B a greater level of sealing efficiency over a much longer period, reducing maintenance costs and the interruption of services this can involve. PACKING Available in 20 kgs and 200 kgs drums. SPECIFICATION/SITE INSTRUCTIONS (1) Joints sealing slot surfaces must be dry, sound and clean. Remove all dust and laitance by grit blasting, grinding or rigorous wire brushing. The prepared sealing slot should be blown out with dry, oil free compressed air. (2) Ensure that any expansion joint filler is tightly packed in the joint and removed to the required depth to provide the seal dimensions specified. Before sealing inser t a cord or bond breaker caulked tightly into the base of the sealing groove to prevent sealant adhering to the base of the slot. PREPARATION (1) Joints should be accurately formed and prepared to provide the correct sealing slot dimensions. Surfaces should be clean, dry and free from weak cement laitance. (2) The degree of performance efficiency obtained with any sealant depends much upon the thoroughness of joint preparation. Therefore we strongly recommend that the joint sealing slot is thoroughly prepared by means of grit blasting or grinding. The removal of all laitance by these methods provides sound surfaces and significantly increases the bond area of the sealant. This will greatly enhance the life of the bond area of the sealant, resulting in reduced maintenance and service interruptions. (3) The sealant must always be supported by firm backing. Ensure that any expansion joint filler is firmly packed and that no gap or void exist at the base of the jont. Before sealing a cord or bond breaker should be tightly caulked into the bottom of the sealing groove to prevent adhesion to the base of the slot. (4) It should withstand extension without cracking, to accommodate the rate of movement occurring between sections of the lining. (5) Provides a waterproof seal and prevents the seepage of water through the joints on the bed and side. (6) FAIRSEAL B PRIMER should be initially brush applied to the performed gaps of the concrete. After approximately 1-2 hours FAIRSEAL B should be poured into the joints. TECHNICAL DATA Form : Bitumen rubberised sealing compound ; Flash point : Over 200oC ; Colour : Black ; Toxicity : Non toxic when fully cured ; Solids content : 100% ; softening point : 85oC ; Penetration at 25oC : 20 ; Pour point : 170oC ; Extensibility at 0oC Min : 6 mm ; Water, Percent by: 0.5%.

141

FM/05/02/A

HEAVY DUTY POLYMERIC SEALANT

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSEAL B

TM

HIGH PERFORMANCE SINGLE PACK EPOXY SEALANT

BENEFITS l Bonds instantly with superior strength, none rusting suitable for interior or exterior use, resistant to water, chemicals and temperature extremes, contains no solvents or VOC'S, non flammable and release no noxious fumes. l No shrinkage or expansion, High chemical resistant eg. Aqueous salt solutions and dilute acids. PRODUCT FAIRSEAL EPOXY STICK is a fast setting, industrial strength polymer compound. DESCRIPTION FAIRSEAL EPOXY STICK is a fast- setting polymer compound that enables permanent repair of concrete, metals, glass, wood, plastics etc. Each handy stick contains pre-measured portions of activator and base throughout. The unused portion stays fresh for future use when saved in its original package. APPLICATION MIXING: Each handy stick contains premeasured portions of activator and base. Cut the require amount of stick. Mix properly until a uniform colour is achieved. IF mixing is difficult warm stick up to room temperature or slightly above. SURFACE PREPARATION: Make sure that the surface is absolutely dry. All debris must be removed and dust and foreign material should be brush off. APPLICATION: Apply the mix to surface to be repaired. (Within two minutes of mixing) Force in to any cracks or holes and strike off excess material, preferable with a tool wet with clean water. When applying to a damp or slowly leaking area. Work the material forcefully into the surface and apply pressure until adhesion beings to take effect. CURING: FAIRSEAL EPOXY STICK is being workable for 3 minutes after that it will harden and forms a tenacious bond. After 60 mins we can put the systems back into services. PACKING FAIRSEAL EPOXY STICK is available in 3 ½” and 7” lengths. HEALTH & SAFETY May cause irritation to sensitive skin or eyes, wash with clean water and seek for medical advice. To protect skin, inhalation using gloves and dust masks.

FM/04/11/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSEAL EPOXY STICK

142

TM

HIGH PERFORMANCE FLEXIBLE SILICON BASED GLUE STICK

FM/09/04/A

BENEFITS l Flexible. l Excellent waterproofing characteristics. l Easy to use. l Single component. l Excellent adhesion l Economical. USAGE FAIRSEAL GLUE is a high performance flexible silicon based sealant used for window joints sealing, construction joints, fixing of tiles etc. FAIRSEAL GLUE can also be used for filling cracks, horizontal and vertical sealing of 'J' bolts in AC sheets, pipe fillings / joints etc. PACKING FAIRSEAL GLUE is available in 50 Nos per pack. Each stick is 250 mm in length and 12 mm in diameter approximately. APPLICATION FAIRSEAL GLUE can be applied with the use of electrically operated gun. (FAIRSEAL GLUE gun). Insert FAIRSEAL GLUE stick into the gun shot and switch on the power. Aim at the application area. The melted FAIRSEAL GLUE can be smoothly applied as per the requirement. PROPERTIES COLOUR : White, INITIAL SETTING TIME : 30 min., FINAL SETTING TIME : 2 hrs., WEIGHT OF EACH STICK : 23.5 grams, TEMPERATURE RESISTANCE : up to 50oC COVERAGE 28cm3 per stick approximately. HANDLING PRECAUTIONS Put-off the electric switch before removing the FAIRSEAL GLUE stick from the gun's slot. The remaining quantity of FAIRSEAL GLUE in the stick, if any, can be re-used QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

143

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRSEAL GLUE

TM

FLEXIBLE, SOLVENT FREE, EPOXY ADHESIVEAND SEALANT

BENEFITS l Low viscosity l Flexible l Excellent adhesion, even in damp l Accommodates movement l Imparts Toughness and durability l Abrasion and chemical resistant l Dust free and hygienic. USES A versatile, low viscosity, flexible, epoxy specially designed for use in building and construction. Especially suitable for filling in saw cut joints and cracks. COMPOSITION Two pack, solvent free, modified epoxy resin. PACKING & COVERAGE 2 1 kg will treat approximately 2 to 3m of 15mm width and 10mm thick. INTRODUCTION (A) FLOORSEAL PS is a specially formulated modified solvent free epoxy resin, which has excellent flexibility and very good adhesion to concrete. (B) It has the particular advantage of bonding firmly to damp surfaces. FLOORSEAL PS has a very low viscosity to aid application. CURING At temperature higher than 30 OC FLOORSEAL PS will be hard in 24 hours. Optimum mechanical properties and chemical resistance will be achieved in 7 days. Subsequent exposure to temperature greater than 30 OC will be required. HOW TO USE PREPARATION : Surface should be prepared as instructed in the general information sheet. MIXING : FLOORSEAL PS comprises of two components the resin BASE and the HARDENER which are supplied preweighed in the correct proportions. For application the HARDENER should be Poured into the can containing the BASE and drained well. The two components should be thoroughly mixed using a mechanical stirrer, until the liquid is free from stickiness. APPLICATION : (a) For bonding together concrete sections apply an even coating of resin to both prepared surfaces using a brush or roller. Ensure that both surfaces are saturate and bring resin which excludes from the joints from movement until the resin has set. (b) In saw cut / 'day work' joints apply the mixed FLOORSEAL PS direct pouring into the prepared joint. Alternatively pour the mixed resin into an empty cartridge and apply by means of skeleton gun. Joints should not exceed 12mm in width. It is possible to pigment the resin if necessary. TYPICAL PROPERTIES PREPARATION : Surface should be prepared as instructed in the general information sheet. MIXING : FLOORSEAL PS comprises of two components the resin BASE and the HARDENER which are supplied preweighed in the correct proportions. For application the HARDENER should be Poured into the can containing the BASE and drained well. The two components should be thoroughly mixed using a mechanical stirrer, until the liquid is free from stickiness. APPLICATION : (a) For bonding together concrete sections apply an even coating of resin to both prepared surfaces using a brush or roller. Ensure that both surfaces are saturate and bring resin which excludes from the joints from movement until the resin has set. (b) In saw cut / 'day work' joints apply the mixed FLOORSEAL PS direct pouring into the prepared joint. Alternatively pour the mixed resin into an empty cartridge and apply by means of skeleton gun. Joints should not exceed 12mm in width. It is possible to pigment the resin if necessary. WHERE TO USE In saw cut joints as an easily applied sealant. For crack injection applications. To seal cracks in concrete screeds. To bond renders, screeds, and fresh concrete to existing concrete. CLEANING Tools should be cleaned immediately after using with safecore solvent. SHELF LIFE Atleast one year in manufacturer's undamaged sealed containers in dry conditions protect from direct sunlight. HEALTH & SAFETY Care in handling epoxy resins is essential to prevent skin irritation. Please refer to safecore Safe Handling Guide for detailed Recommendations. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

144

FM/11/09/C

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FLOORSEAL PS

A prepacked cementitious mortar for internal & external plaster which is available in different colours & thin section. Ensures perfect quality of plaster. FAIRFIX TA (CERAMIC TILE ADHESIVE) FAIRFIX TA STD (CERAMIC TILE ADHESIVE) FAIRFIX TA SUPER (HIGH PERFORMANCE CERAMIC TILE ADHESIVE) FAIRFIX TA WHITE (ADHESIVE FOR MARBLES) FAIRFIX TP (HIGH PERFORMANCE READY TO USE PASTE) FAIRFIX TT (A TWO PART SYSTEM TILE ADHESIVE) FAIRFIX MORTAR (LOW COST CERAMIC TILE MORTAR) FAIRFIX TG (A HARD WEARING, WATER RESISTANT GROUT FOR FILLING JOINTS OF TILES) FAIRFIX TG STD (COST EFFECTIVE TILE GROUT) FAIRFIX TG SPECIAL (SINGLE PACK READY TO USE HIGH PERFORMANCE WATERPROOF TILE GROUT PASTE) FAIRADD TA (TILE ADHESIVE ADMIXTURE) FAIRSCREED TA (THREE PACK EPOXY BASED CHEMICAL RESISTANT TILE ADHESIVE) FAIRSCREED TG (ACID & CHEMICAL RESISTANT TILE GROUT) READYPLAST (COARSE AND WATER RESISTANT READY MIX PLASTERING MORTAR) READYPLAST (E) (COARSE AND WATER RESISTANT READY MIX PLASTERING MORTAR FOR EXTERNAL USE) READYPLAST (I) (COARSE AND WATER RESISTANT READY MIX PLASTERING MORTAR FOR INTERNAL USE) READYPLAST FB (FIBRE REINFORCED READYMIX PLASTERING MORTAR) READYPLAST FB (E) (FIBER REINFORCED READYMIX PLASTERING MORTAR FOR EXTERNAL USE) READYPLAST FB (I) (FIBRE REINFORCED READYMIX PLASTERING MORTAR FOR INTERNAL USE) READYPLAST T (THIN SECTION READYMIX PLASTERING MORTAR) READYPLAST C (COLORED READYMIX PLASTERING MORTAR) FAIRPLATER (ACRYLIC BASED PUTTY) FAIRPLASTER A (A READY TO USE ACRYLIC POLYMER BASED WALL PUTTY) FAIRPLASTER E (WHITE CEMENT BASED WALL PUTTY)

146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169

145

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

PREPACKED CONCRETE MORTAR

TM

CERAMIC TILE ADHESIVE

BENEFITS l Prepacked factory controlled ensures consistent quality l Excellent adhesion - hence can be used tile on tile l Excellent waterproofing characteristics l Easy to use l Can also be used for fixing of acoustic and insulating Board. PRODUCT Prepacked cementitious tile adhesive which ensures excellent bond on concrete, plastered and even on ceramic and mosaic tile surfaces. FAIRFIX TA ensures perfect water tightness. STANDARD Conforming to BS 5385 - 1976 PART - 1 Appendix A. PACKING &COVERAGE 25 kg HDPE Bag. 25 Kg of FAIRFIX TA will cover 5 to 8 m 2 with recommended thickness 3 to 4 mm. USES FAIRFIX TA is a high quality adhesive for the permanent fixing of ceramic tiles both in damp and submerged conditions. Can be used for fixing of insulating and acoustic boards. FAIRFIX TA can also be used for fixing tile on tile. SURFACE PREPARATION All surfaces must be sound and thoroughly cleaned before FAIRFIX TA is applied. All traces of greases or oil must be removed with degreaser. All loose particles of mortar and points must be physically removed. SURFACES FAIRFIX TA can be applied directly on concrete, cement screeds, cement, lime mortars and existing tiles. MIXING FAIRFIX TA should be mixed with water in the ratio of 3:1 by volume. Water can be reduced or increased slightly to increase required consistency. A slow speed drill fitted with a suitable mixing paddle is recommended. Hand mixing may be allowed if drill/paddle is not available. FINISHING Remove excess adhesive with a damp cloth before material has set. Joint grouting may be commenced 24 hours after tiles have been laid. HEALTH & SAFETY FAIRFIX TA is non-toxic. However, splashes on the skin should be washed well with water and if contact with eye occurs, wash well with water and seek medical advise. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/02/07/D

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRFIX TA

146

TM

CERAMIC TILE ADHESIVE

FM/00/01/A

BENEFITS l Prepacked factory controlled ensures consistent quality. l Excellent adhesion - hence can be used tile on tile. l Excellent waterproofing characteristics. l Easy to use. PRODUCT Prepacked Cementitious tile adhesive which ensures excellent bond on concrete, plastered and even on ceramic and mosaic tile surfaces. FAIRFIX TA STD ensures perfect watertightness. STANDARD Conforming to BS 5385 - 1976 PART - 1 Appendix A. PACKING & COVERAGE 25 kg HDPE bag. 25 kg of FAIRFIX TA STD will cover 5 to 8 m2 with recommended thickness 3 to 4 mm. DESCRIPTION FAIRFIX TA STD is a adhesive for the permanent fixing of ceramic tiles both in damp and submerged conditions. FAIRFIX TA STD can also be used for fixing tile on tile. SURFACE PREPARATION All surfaces must be sound and thoroughly cleaned before FAIRFIX TA STD is applied. All traces of greases or oil must be removed with FM Degreaser. All loose particles of mortar and points must be physically removed. SURFACE FAIRFIX TA STD can be applied directly on concrete, cement screeds, cement, lime mortars and existing tiles. MIXING FAIRFIX TA STD should be mixed with water in the ratio of 3:1 by volume. Water can be reduced or increased slightly to increase required consistency. A slow speed drill fitted with a suitable mixing paddle is recommended. Hand mixing may be allowed if drill/paddle is not available. FINISHING Remove excess adhesive with a damp both before material has set. Joint grouting may be commenced 24 hours after tiles have been laid. SHELF LIFE FAIRFIX TA STD is non-toxic. However, splashes on the skin should be washed well with water and in contact with eye occurs, wash well with water and seek medical advise. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

147

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRFIX TA STD

TM

HIGH PERFORMANCE CERAMIC TILE ADHESIVE

BENEFITS l Prepacked factory controlled. l Ensures consistent quality l Powerful adhesion - hence can be used tile on tile l Excellent waterproofing characteristics l Easy to use l Excellent tensile strength. PRODUCT Prepacked polymer modified high performance cementitious tile adhesive which ensures excellent bond on concrete, plasters and even on ceramic and mosaic tile surfaces. FAIRFIX TA SUPER ensures perfect water tightness. PACKING & COVERAGE 25 kg HDPE Bag. 25 Kg of FAIRFIX TA SUPER will cover 5 to 8 m2 with recommended thickness 3 to 4 mm. USES FAIRFIX TA SUPER is a high quality adhesive for the permanent fixing of ceramic tiles both in damp and submerged conditions. Can be used for fixing of insulating and acoustic boards. FAIRFIX TA SUPER can also be used for fixing tile on tile. SURFACE PREPARATION All surfaces must be sound and thoroughly cleaned before FAIRFIX TA SUPER is applied. All traces of greases or oil must be removed with degreaser. All loose particles of mortar and points must be physically removed. SURFACES FAIRFIX TA SUPER can be applied directly on concrete, cement screeds, cement, lime mortars and existing tiles. MIXING FAIRFIX TA SUPER should be mixed with water in the ratio of 3:1 by volume. Water can be reduced or increased slightly to increase required consistency. A slow speed drill fitted with a suitable mixing paddle is recommended. Hand mixing may be allowed if drill/paddle is not available. COVERAGE FAIRFIX TA SUPER should spread on the substrate to a uniform thickness of 3 to 4 mm. Choose work areas so that they can be tiled in adhesive open wet time approx. 30 mins. at 30 0C. Coverage is approx. 1m 2 for 2 or 3 kgs of FAIRFIX TA SUPER depending on thickness. 25 kg pack of FAIRFIX TA SUPER covers approx. 5 to 8 m2. FINISHING Remove excess adhesive with a damp cloth before material has set. Joint grouting may be commenced 24 hours after tiles have been laid. HEALTH & SAFETY FAIRFIX TA SUPER is non-toxic. However, splashes on the skin should be washed well with water and if contact with eye occurs, wash well with water and seek medical advise. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/02/02/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRFIX TA SUPER

148

TM

ADHESIVE FOR MARBLES

FM/01/07/A

BENEFITS l Prepacked factory controlled ensures consistent quality l Excellent adhesion, hence can be used for marble on marble l Excellent waterproofing characteristics l Easy to use l Specially developed cement based adhesive for marble, & precious stone flooring. PRODUCT Prepacked marble adhesive which ensures excellent bond on concrete, plastered surfaces and even on ceramic and mosaic tile surfaces. FAIRFIX TA (WHITE) ensures perfect water tightness. PACKING & COVERAGE 25 kg HDPE Bag. 25 Kg of FAIRFIX TA (WHITE) will cover 5 to 6 m 2 with recommended thickness 4 to 5 mm. USES FAIRFIX TA (WHITE) is a high quality adhesive for the permanent fixing of marbles both in damp and submerged conditions. FAIRFIX TA (WHITE) can also be used for fixing marble on marble. SURFACE PREPARATION All surfaces must be sound and thoroughly cleaned before FAIRFIX TA (WHITE) is applied. All traces of greases or oil must be removed with FM DEGREASER. All loose particles of mortar and joints must be physically removed. SURFACES FAIRFIX TA (WHITE) can be applied directly on concrete, cement screeds, cement, lime mortars and existing tiles. MIXING FAIRFIX TA (WHITE) should be mixed with water in the ratio of 3:1 by volume. Water can be reduced or increased slightly for required consistency. A slow speed drill fitted with a suitable mixing paddle is recommended. Hand mixing may be allowed if drill/paddle is not available. LAYING OF READY MORTAR FAIRFIX TA (WHITE) should spread on the substrate to a uniform thickness of 4 to 5 mm. Choose work areas so that they can be tiled or adhesive. Open wet time approx. 30 mins. at 30 OC. Coverage is approx. 1 m 2 for 2 or 3 kgs of FAIRFIX TA (WHITE) depending on thickness. 25 kg pack of FAIRFIX TA (WHITE) coveres approx. 5 to 6 m 2. FINISHING Remove excess adhesive with a damp cloth before material gets set. Joint grouting may be commenced 24 hours after marble s have been laid. The joints of marble should be filled up with FAIRFIX TG (See seprate datasheet). HEALTH & SAFETY FAIRFIX TA (WHITE) is non-toxic. However, splashes on the skin should be washed well with water and if contact with eye occurs, wash well with water and seek medical advise. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

149

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRFIX TA WHITE

TM

HIGH PERFORMANCE READY TO USE PASTE

BENEFITS l Single pack, factory control. l Ensure s excellent quality and adhesive. l Can be fixed tile on tile. l Used for pasting cohestic. l Form very high bond strength. l Good flexibility. l Takes care of expansion & contraction. l Ready to use. l Economical. l Easy to use. PRODUCT Prepacked synthetic tile adhesive, which ensures excellent bond on concrete plaster and even on ceramic & mosaic tile surface. USES FAIRFIX TP is a high quality synthetic adhesive of permanent fixing of ceramic tiles. It ensures good flexibility and take care of expansion contraction. It also resists of mild acids & alkalies. SURFACE TREATMENT All surfaces must be sound and thoroughly cleaned before FAIRFIX TP is applied. All traces of greases or oil must be removed with degreaser. All loose particles of mortar and points must be physically removed. PACKING 5 kg & 20 kg. pack in paste form. Cover 6 to 9m2 /20kg pack. HEALTH & SAFETY FAIRFIX TP is non toxic. However, splashes on the skin should be washed well with water and if contact with eye occurs, wash well with water and seek medical advise. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/00/01/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRFIX TP

150

TM

A TWO PART SYSTEM TILE ADHESIVE

FM/08/09/C

BENEFITS l Prepacked factory controlled ensures consistent quality. l Two pack system only site mixing required. l Excellent adhesion to concrete, masony substrates. l Can be used to fix tile on tile. l Excellent water proofing characteristics. l Easy to use. l Can also be used for fixing of acoustic and insulating Board. PRODUCT Prepacked two part system tile adhesive ensures excellent bond on concrete, masonry, marble and also can use to fix tile on tile. It gives perfect water tightness. Preferably for exterior. PACKING FAIRFIX TT supplied in two part system consist of powder and liquid. USES FAIRFIX TT is high quality adhesive for permanent fixing of ceramic tiles, mosaic tiles, marble stone and insulation boards also. FAIRFIX TT can be used for fixing tile on tile. Along with excellent adhesion property having waterproofing characteristics also. INSTRUCTION FOR APPLICATION SURFACE PREPARATION : All surfaces where FAIRFIX TT to be applied must be sound and thoroughly cleaned. Any traces of grease, oil must be removed with suitable degreaser. All loose particles of mortar or concrete must be physically removed. MIXING : FAIRFIX TT should be mixed with the help of Electrical Stirrer is preferred. Take the liquid part and pour the powder part slowly to container containing liquid part and mix continuously until a homogeneous mix will obtained. APPLICATION : Mix of FAIRFIX TT spread on the substrate to a uniform thickness of 3 to 4 mm (choose work area so that they can be tiles in open wet time of FAIRFIX TT i.e. within 45 minutes). FINISHING : Fix the tiles on the FAIRFIX TT layer and remove excess adhesive with a damp cloth before the material has set. Joint grouting with FAIRFIX TG May be commenced after 24 hours. SHELF LIFE 9 months if stored in dry place below 500C. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

151

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRFIX TT

TM

LOW COST CERAMIC TILE MORTAR

BENEFITS l Prepacked factory controlled ensures consistent quality. l Excellent adhesive. l Easy to use. l Cost effective. l Excellent waterproofing characteristics. l Can also be used for fixing of acoustic and insulating board. USES FAIRFIX MORTAR is a tile adhesive for the permanent fixing of ceramic tiles. DESCRIPTION FAIRFIX MORTAR is a prepacked cementitious low cost tile adhesive which ensures excellent bond on concrete and plastered surfaces. PACKING & COVERAGE 40 kg of woven bag. 40 kg of FAIRFIX MORTAR will cover 7-9m2 with recommended thickness of 4 to 5 mm. INSTRUCTION FOR APPLICATION SURFACE PREPARATION : All surface must be sound and throughly cleaned before FAIRFIX MORTAR is applied. All traces of greases or oil must be removed with FM DEGREASER. All loose particles of mortar and points must be removed. MIXING : FAIRFIX MORTAR should be mixed with water in the ratio of 3:1 (FAIRFIX MORTAR : WATER) by volume. Water can be reduced or increased slightly to get required consistency. A slow speed drill attached with a suitable mixing paddle is recommended. Hand mixing may be allowed if drill/paddle is not available. FIXING OF TILES : FAIRFIX MORTAR should spread on the substrate to a uniform thickness of 4-5mm. Choose work area so that they can be tiled in adhesive. Open wet time 25 mins. @ 30oC. Coverage is approx 1m2 for 3 to 4 kg. Of FAIRFIX MORTAR depending on thickness. FINISHING : Remove excess adhesive with a damp cloth before material has set. Joint grouting may be commenced 24 hours after tiles have been laid. ADDITIONAL INFORMATION : For filling tile joint FAIRFIX TG is used. TYPICAL PROPERTIES Base : Cementitious material ; Appearance : Gray powder ; Mix ratio : Approx. 3:1 (by volume) ; Open time @ 30oC : 25 min. : Adjustability time : 10-15 min ; Trafficable time : 24 hrs. SHELF LIFE AND COVERAGE FAIRFIX MORTAR will have a storage life of 9 months in unopened bags when kept in dry conditions at a temperature between 5oC to 45o C. Storage at higher temperature or high humidity may reduce shelf life. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/05/05/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRFIX MORTAR

152

TM

A HARD WEARING, WATER RESISTANT GROUT FOR FILLING JOINTS OF TILES

FM/04/07/E

BENEFITS l FAIRFIX TG is a hard wearing, water resistant grout for filling joints in exterior and interior walls and floor tiles, mosaics and clinkers up to 5mm width. l It is easily applied by hand and because of its unique composition does not shrink when dry. DESCRIPTION FAIRFIX TG is a hard wearing, water resistant grout for filling joints in exterior and interior walls and floor tiles, mosaics and clinkers up to 5mm width. It is easily applied by hand and because of its unique composition does not shrink when dry. PROPERTIES FAIRFIX TG is composed of precisely graded, pure crystalline, marble powder, a blend of special cements, water-repellent materials, oxide colours and plasticisers. FAIRFIX TG does not curl up during application and gives a wear and weather resistant joint with no shrinkage cracks. AREAS O F USE FAIRFIX TG can be used on material such as ceramic wall and floor tiles, clinkers and mosaics, where joints do not exceed 5mm width. PREPARATION OF SURFACE Ensure all tile joints and edges are clean and free of exceeds tile fixing mortar. MIXING Thoroughly mix FAIRFIX TG in the ratio of 1 ltr water to 3 kg. FIARFIX TG powder. Allow to stand for 15 minutes, Stir again before use. APPLICATION Wait until FAIRFIX TA has set (approx 24 hours) before grouting. Apply FAIRFIX TG diagonally into the joints with a rubber edged spatula. Remove excess grout with a moist sponge before drying. Do not apply grout to an area which is so large that it cannot be completed within an hour. Porous tiles should be moistened with water before grouting. After the grout has dried and before it has hardened, polish the tiles with a clean, dry cloth leaving the joints flush with the tiles, 24 hours after grouting, moisten the joints with a wet sponge. CONSUMPTION 1 Kg of FAIRFIX TG covers approximately 30 running ft. with 2mm width of joint. PACKING & STORAGE FAIRFIX TG is supplied in 25 kg. and 5 kg sacks, and 1 kg containers. FAIRFIX TG should be stored in clean, cool, dry area protected from direct light as supplied. Original unopened sacks can be stored for 12 months. The information in this leaflet is based not only on laboratory work but also on practical experience obtained during field work. All products are sold subject to standard conditions of sale which are available on request. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

153

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRFIX TG

TM

COST EFFECTIVE TILE GROUT

BENEFITS l FAIRFIX TG STD is a hard wearing, water resistant grout for filling joints in exterior and interior walls and floor tiles, mosaics and clinkers up to 2-4mm width. l It is easily applied by hand and because of its unique composition does not shrink when dry. l Cost effective & contents are stable does not change or fack afterlong time. PROPERTIES FAIRFIX TG STD is composed of pure crystalline, marble powder, a blend of special cements, water-repellent materials, and additions. FAIRFIX TG STD does not curl up during application and gives a wear and weather resistant joint with no shrinkage cracks. AREAS OF USE FAIRFIX TG STD can be used on material such as ceramic wall and floor tiles, clinkers and mosaics, where joints do not exceed 2-4 mm width. PREPARATION OF SURFACE Ensure all tile joints and edges are clean and free of exceeds tile fixing mortar. MIXING Thoroughly mix FAIRFIX TG STD in the ratio of 1 ltr water to 3 kg. FAIRFIX TG STD powder. Allow to stand for 15 minutes, Stir again before use. APPLICATION Wait until FAIRFIX TA has set (approx 24 hours) before grouting. Apply FAIRFIX TG STD diagonally into the joints with a rubber edged spatula. Remove excess grout with a moist sponge before drying. Do not apply grout to an area which is so large that it cannot be completed within an hour. Porous tiles should be moistened with water before grouting. After the grout has dried and before it has hardened, polish the tiles with a clean, dry cloth leaving the joints flush with the tiles, 24 hours after grouting, moisten the joints with a wet sponge. CONSUMPTION 1 Kg of FAIRFIX TG STD covers approximately 30 running ft. with 2mm width of joint. PACKING & STORAGE FAIRFIX TG STD is supplied in 25 kg. and 5 kg sacks, and 1 kg containers. FAIRFIX TG STD should be stored in clean, cool, dry area protected from direct light as supplied. Original unopened sacks can be stored for 12 months. The information in this leaflet is based not only on laboratory work but also on practical experience obtained during field work. All products are sold subject to standard conditions of sale which are available on request. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/03/01/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRFIX TG STD

154

TM

SINGLE PACK READY TO USE HIGH PERFORMANCE WATERPROOF TILE GROUT PASTE

FM/05/04/A

BENEFITS l Excellent bond to most building material. l Single pack, ready to use paste. l Completely impermeable will not allow to transfer the vapour. l Available in various colours. l Resistant to water. l Easy to use. l Stable colour. l Thixotropic nature facilitate application in both vertical and overhead locations. USES FAIRFIX TG SPECIAL can be used in all tile joints where 100% waterproof joints are required. DESCRIPTION FAIRFIX TG SPECIAL is a single pack ready to use tile grout paste which will not allow to transmit any water vapour available in various colour. TYPICAL PROPERTIES APPLICATION TEMPERATURE : 5oC to 45oC ; SERVICE TEMPERATURE : 5oC to 80oC ; SURFACE CURE TIME : 30 mins. @ 30oC ; RESISTANT TO WATER : Excellent ; Does not allow to breath hence water or vapour will not penetrate. PACKING & COVERAGE 1, 5, 10 & 20 kg bucket. 1 kg. Of FAIRFIX TG SPECIAL covers approximately 30 running ft. With 2mm width of joint. INSTRUCTION FOR APPLICATION SURFACE PREPARATION : Substrates (tile joint) shall be sound, clean and free from dust, dirt, grease, oils, laitance and other contaiminations, a roughened or profile surface will ensure optimum adhesion. APPLICATION : The application of FAIRFIX TG SPECIAL is best achieved using spatula or by hand. Remove excess grout with a moist sponge before drying. SHELF LIFE & STORAGE FAIRFIX TG SPECIAL will have a storage life of 12 months in unopened containers when kept in dry conditions at a temperature between 5oC to 45o C. Storage at higher temperature or high humidity may reduce shelf life. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

155

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRFIX TG SPECIAL

TM

TILE ADHESIVE ADMIXTURE

BENEFITS l Improves adhesion with substrate. l Change the properties of cement pastes drastically. l Excellent waterproofing. l Economical. l Easy to use to be added with mortar. L Ensures waterproofing. PRODUCT FAIRADD TA is an admixture for cementitious tile adhesive. It has to be mixed with cement or mortar to ensure the good adhesion of the ceramic tiles. USE FAIRADD TA can be used as additive for cement mortar for tile, stone, adhesive, where economy is a major criteria. PACKING & COVERAGE 200 gms FAIRADD TA added with 50 kg cement and 50 kg sand will cover 75 to 90 sq. Ft. With a thickness of 810mm. SURFACE PREPARATION All surfaces must be sound and thoroughly cleaned before FAIRADD TA mixed mortar is to be applied. All traces of greases or oil must be removed with degreaser. All loose particles of mortar and paints must be physically removed at 10mm thickness. SURFACES FAIRADD TA mixed mortars can be applied directly on concrete, cement screeds, cement, lime mortars. HEALTH & SAFETY FAIRADD TA is non-toxic. However, splashes on the skin should be washed well with water and if contact with eye occurs, wash well with water and seek medical advice. SHELF LIFE Shelf life of FAIRADD TA is 12 months if stored under shade and temperature below 45oC. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/04/07/B

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRADD TA

156

THREE PACK EPOXY BASED CHEMICAL RESISTANT TILE ADHESIVE

FM/00/01/A

BENEFITS l DURABLE : High resistance to abrasion, impact and wide range of chemical. l NON-SLIP : Good gripping surface to both vehicular and pedestrian traffic. l LOW ODOUR : Non-solvent. l Three pack resin based tile adhesive. l Resin based chemical resistant tile adhesive. l Easy to use. RECOMMENDED USES Can be used various acid resistance tile or brick lining replaces the cement mortor with resin base screed. PROPERTIES POT LIFE : 45 minutes N/mm 2 at 30 oC, Initial Hardness : 24 hours at 30 oC, Full cure (Do not apply below 10 oC) : 7 days at 30 oC, Spreading Rate per pack 25 kg. : 2.6m 2 at 4mm thickness, SHELF LIFE : 12 months. Compressive Strength : 82 N/mm 2 at 28 days, Flexural Strength : 27 N/mm 2, Tensile Strength : 7 N/mm 2 CHEMICAL RESISTANCE ACIDS Acetic : 5% Excellent Citric : 10% Excellent, Hydrochloric : 10% Good, Lactic : 10% Good Nitric : 15% Good Phosphoric : 10% Excellent Sulphuric : 10% Excellent. ALKALI Ammonia : 10% Good Sodium Hydroxide : 10% Excellent. SOLVENTS / ORGANICS ACETONE : Poor ALCOHOL : Good OIL-VEGETABLE & MINERAL : Excellent PETROL : Excellent INSTRUCTION FOR APPLICATION SURFACE PREPARATION : (A) Substrates (tile joint) shall be sound, clean and free from dust, dirt, grease, oils, laitance and other contaminations a roughened or profiles surface will ensure optimum adhesion. MIXING : The base and hardner components shall be thoroughly mixed together using a stiff spatula or a slow speed drill with paddle attachment, until a uniform grey mixture has been produced. APPLICATION : The application of FAIRSCREED TA is best achieved using spatula, trowel, serrated trowel or stiff-bristled brush depending on the gap of joint to be treated. CLEANING Tools and equipments should be cleaned with SAFECORE TOOL CLEANER. COVERAGE & PACKING 2 5kg. Consist of Base, Hardner and aggregates. 25 kg pack of FAIRSCREED TA covers approx. 2.6m 2 - 4mm thick. SHELF LIFE 12 months, when stored in original, unopened containers, out of direct sunlight. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

157

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRSCREED TA

ACID & CHEMICAL RESISTANT TILE GROUT

BENEFITS l Excellent adhesion to most building materials. l Bonds to damp substrates. l Low odour. l Thixotropic nature facilitate application in both vertical and overhead locations. l Very good chemical properties and cohesive strength. l Resistant to water, weathering and a wide range of chemicals. l Creep resistant. lL Available in various colours. USES FAIRSCREED TG is a versatile, epoxy paste adhesive being particularly suitable for all tile joints. FAIRSCREED TG may also be used for thin section concrete repairs. DESCRIPTION FAIRSCREED TG is a thixotropic, solvent free three part epoxy tile grout ideal for all type of tile joints. FAIRSCREED TG has a high level of mechanical integrity and exhibits excellent bonding characteristics even damp conditions. FAIRSCREED TG is easy to mix and apply. TYPICAL PROPERTIES POT LIFE : 45 minutes at 30 oC ; COMPRESSIVE STRENGTH : 40N/mm 2 (1 day at 30 oC), 70 N/mm 2 (7 days at 30 oC) ; TENSILE STRENGTH : 18 N/mm 2 ; APPLICATION TEMPERATURE : 30 oC, Drying / Curing times : Touch dry after 4-6 hours at 30 oC, Hard dry after 10-12 hours at 30 oC, Full chemical resistance 7 days. INSTRUCTION FOR APPLICATION SURFACE PREPARATION : (A) Substrates (tile joint) shall be sound, clean and free from dust, dirt, grease, oils, laitance and other contaminations a roughened or profiles surface will ensure optimum adhesion. MIXING : The base and hardner components shall be thoroughly mixed together using a stiff spatula or a slow speed drill with paddle attachment, until a uniform grey mixture has been produced. APPLICATION : The application of FAIRSCREED TG is best achieved using spatula, trowel, serrated trowel or stiff-bristled brush depending on the gap of joint to be treated. COLOUR RANGE Available in various colours. FAIRSCREED TG has been specially design to ensure chemical & acid resistant tile grout which available in various colours. Tile gap width of 10mm to 50mm gap can be easily filled. PACKING FAIRSCREED TG is supplied in 25 kg (Three part). SHELF LIE 12 months, when stored in original, unopened containers, out of direct sunlight. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/00/01/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

TM

FAIRSCREED TG

158

TM

COARSE AND WATER RESISTANT READY MIX PLATERING MORTAR

FM/03/01/A

BENEFITS l Consistency & Assured quality of plaster for external and internal. l Better coverage in plaster area. l Accurate proportioning of ingredients and homogenous mixture so good bonding, less rebound hence reduces the wastage during plastering. l Excellent permeability resistant. Increased plastic life of mortar and reduces drying shrinkage cracks. l Improved labour productivity hence reduces the cost. l So it is Eco-friendly. l Convenient to use by manually or plastering machine also. PRODUCT READYPLAST is a premixed ready to use cement-based mortar for external as well as internal plaster, which ensures quality consistency. READYPLAST is a mixture of graded inert fillers, additives, binder. PURPOSE READYPLAST can be used for external as well as internal plaster to improve the quality of plastering work by factory controlled product. PACKING 25kg & 40 kg. Of woven bags’. APPLICATION Mixing : Take precise quantity of water & pour into mechanical mixer or can be loaded into plastering machine and slowly add the READYPLAST mortar into mixer at a ratio of 0.15 W/P ratio and mix it thoroughly for application. Application : Ensure substrate is cleans, oil grease, paints and traces of foreign material that may effect adhesion. Wet the surface thoroughly and apply READYPLAST to achieve uniform thickness and level surface. Mixed READYPLAST E after adding water, should be used within 60 minutes. Curing : Water curing is recommended after 12 hours and to be continued for atleast 7 days. Alternatively curing by FAIRCURE C curing compound is recommended. TYPICAL PROPERTIES (1) Filler : Slit free precisely graded sand fractions. (2) Type of Binder : Ordinary portland cement grade. (3) Additives : Accurate proportioner of ingredients improve workability, water retention durability and adhesion Strength. (4) Density : About 1.8 kg/litre as dry product and about 2.0 kg/litre when mixed with water. (5) Water addition : about 6-7 litre/40 kg bag. (6) Pot Life : 1 hour (7) Coat thickness : 15-16mm. COVERAGE 40 kg. Bag of bag READYPLAST will cover 30-32 sq.ft in 15-16 mm thickness the coverage depends upon the substrate. SHELF LIFE 9 months from the date of manufacture under standard storage conditions in a shaded and dry place. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

159

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

READYPLAST

TM

COARSE AND WATER RESISTANT READY MIX PLASTERING MORTAR FOR EXTERNAL USE

BENEFITS l Consistency & Assured quality of plaster for external and internal. l Better coverage in plaster area. l Accurate proportioning of ingredients and homogenous mixture so good bonding, less rebound hence reduces the wastage during plastering. l Excellent permeability resistant. l Increased plastic life of mortar and reduces drying shrinkage cracks. l Improved labour productivity hence reduces the cost. l So it is Eco-friendly. l Convenient to use by manually or plastering machine also. PRODUCT READYPLAST (E) is a premixed ready to use cement-based mortar for external as well as internal plaster, which ensures quality consistency. READYPLAST (E) is a mixture of graded inert fillers, additives, binder. PURPOSE READYPLAST (E) can be used for external as well as internal plaster to improve the quality of plastering work by factory controlled product. PACKING 25kg & 40 kg. Of woven bags APPLICATION Mixing : Take precise quantity of water & pour into mechanical mixer or can be loaded into plastering machine and slowly add the READYPLAST (E) mortar into mixer at a ratio of 0.15 W/P ratio and mix it thoroughly for application. Application : Ensure substrate is cleans, oil grease, paints and traces of foreign material that may effect adhesion. Wet the surface thoroughly and apply READYPLAST (E) to achieve uniform thickness and level surface. Mixed READYPLAST (E) after adding water, should be used within 60 minutes. Curing : Water curing is recommended after 12 hours and to be continued for atleast 7 days. Alternatively curing by FAIRCURE C curing compound is recommended. TYPICAL PROPERTIES (1) Filler : Slit free precisely graded sand fractions. (2) Type of Binder : Ordinary portland cement grade. (3) Additives : Accurate proportioner of ingredients improve workability, water retention durability And adhesion strength. (4) Density : About 1.8 kg/litre as dry product and about 2.0 kg/litre when mixed with water. (5) Water addition : about 6-7 litre/40 kg bag. (6) Pot Life : 1 hour (7) Coat thickness : 15-16mm. COVERAGE 40 kg. Bag of bag READYPLAST will cover 30-32 sq.ft in 15-16 mm thickness the coverage depends upon the substrate. SHELF LIFE 9 months from the date of manufacture under standard storage conditions in a shaded and dry place. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem. FM/03/01/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

READYPLAST (E)

160

TM

COARSE AND WATER RESISTANT READY MIX PLATERING MORTAR FOR INTERNAL USE

FM/03/01/A

BENEFITS l Consistency & Assured quality of plaster for external and internal. l Better coverage in plaster area. l Accurate proportioning of ingredients and homogenous mixture so good bonding, less rebound hence reduces the wastage during plastering. l Excellent permeability resistant. Increased plastic life of mortar and reduces drying shrinkage cracks. l Improved labour productivity hence reduces the cost. l So it is Eco-friendly. l Convenient to use by manually or plastering machine also. PRODUCT READYPLAST (I) is a premixed ready to use cement-based mortar for external as well as internal plaster, which ensures quality consistency. READYPLAST (I) is a mixture of graded inert fillers, additives, binder. PURPOSE READYPLAST (I) can be used for external as well as internal plaster to improve the quality of plastering work by factory controlled product. PACKING 25kg & 40 kg. Of woven bags APPLICATION Mixing : Take precise quantity of water & pour into mechanical mixer or can be loaded into plastering machine and slowly add the READYPLAST (I) mortar into mixer at a ratio of 0.15 W/P ratio and mix it thoroughly for application. Application : Ensure substrate is cleans, oil grease, paints and traces of foreign material that may effect adhesion. Wet the surface thoroughly and apply READYPLAST (I) to achieve uniform thickness and level surface. Mixed READYPLAST (I) after adding water, should be used within 60 minutes. Curing : Water curing is recommended after 12 hours and to be continued for atleast 7 days. Alternatively curing by FAIRCURE C curing compound is recommended. TYPICAL PROPERTIES (1) Filler : Slit free precisely graded sand fractions. (2) Type of Binder : Ordinary portland cement grade. (3) Additives : Accurate proportioner of ingredients improve workability, water retention durability and adhesion strength. (4) Density : About 1.8 kg/litre as dry product and about 2.0 kg/litre when mixed with water. (5) Water addition : about 6-7 litre/40 kg bag. (6) Pot Life : 1 hour (7) Coat thickness : 15-16mm. COVERAGE 40 kg. Bag of bag READYPLAST (I) will cover 30-32 sq.ft in 15-16 mm thickness the coverage depends upon the substrate. SHELF LIFE 9 months from the date of manufacture under standard storage conditions in a shaded and dry place. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

161

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

READYPLAST (I)

TM

FIBRE REINFORCED READYMIX PLATERING MORTAR

BENEFITS l Readymix factory controlled mortar. l Assured quality of plaster. l Excellent permeability resistance ensures perfect watertightness. l Better coverage in plastered area. l Good bonding, less rebound wastage during plastering. l Better water retention properties, hence plastic life of mortar. l Reinforced with cement compatible fibers to reduce drying shrinkage area other cracks. l Increased plastic life of mortar. l Ideal for external plaster. l Enhanced labour productivity hence reduces the cost. l Free from corrosion inducing substances. l Can be used with plastering machines. PRODUCT READYPLAST FB is a premixed fiber reinforced ready to use cement based mortar for external as well as internal plaster which ensures waterproof, crack free plaster of consistent quality.. READYPLAST FB is a mixture of graded inert fillers, additives binder and fiber. Generally meets the requirements of IS 2250-1981. PURPOSE READYPLAST FB can be used to improve the quality of external and internal plastering work by factory controlled product. PACKING 25kg, 40 kg of woven bag. APPLICATION Mixing : Take precise quantity of water & pour into mechanical mixer or can be loaded into plastering machine and slowly add the READYPLAST FB mortar into mixer at a ratio of 0.15 W/P ratio and mix it thoroughly for application. Application : Clean the substrate take out loose particles. Wet the surface except those of cement concrete blocks thoroughly and apply READYPLAST FB to achieve uniform thickness and level surface. Mixed READYPLAST FB after adding water should be used within 60 minutes. Curing : Water curing is recommended after 12 hours and to be continued for atleast 7 days. Alternatively c u r i n g b y FAIRCURE C curing compound is recommended. FAIRCURE C shall be used where plastering is done on cement concrete block surface. TYPICAL PROPERTIES Physical Form : Powder; Colour : Cement Grey; Air Entrainment : 8 to 10% when mixed. COVERAGE Depending upon quality of substrate, 25kg bag of READYPLAST FB can cover about 20sq.ft. in 12-16mm thickness. SHELF LIFE 13 weeks if stored in cool, dry shade. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/03/01/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

READYPLAST FB

162

TM

FIBER REINFORCED READYMIX PLASTERING MORTAR FOR EXTERNAL USE

FM/03/02/B

BENEFITS l Consistency & Assured quality of plaster for external. l Better coverage in plaster area. l Accurate proportioning of ingredients and homogenous mixture so good bonding, less rebound hence reduces the wastage during plastering. l Excellent permeability resistant. l Increased plastic life of mortar and reduces drying shrinkage cracks. l Improved labour productivity hence reduces the cost. l So it is Eco-friendly. l Convenient to use by manually or plastering machine also. PRODUCT READYPLAST FB(E) is a premixed ready to use cement-based mortar for external plaster, which ensures quality consistency. READYPLAST FB(E) is a mixture of graded inert fillers, additives, binder. PURPOSE READYPLAST FB(E) can be used brick, block & concrete walls, patching honeycombs in concrete & other general usages to improve the quality of plastering work by factory controlled product. PACKING 25kg & 40 kg. Of woven bags APPLICATION Mixing : Take precise quantity of water (6 ltrs to 7 ltrs for 40 kg bag) & pour into mechanical mixer or can be loaded into plastering machine and slowly add the READYPLAST FB(E) mortar into mixer at a ratio of 0.15 W/P ratio and mix it thoroughly for application. Application : Ensure substrate is cleans, from grease, paints and traces of foreign material that may effect adhesion. Wet the surface thoroughly and apply READYPLAST FB(E) to achieve uniform thickness and level surface. Mixed READYPLAST FB(E) after adding water, should be used within 60 minutes. Curing : Water curing is recommended after 12 hours and to be continued for atleast 5-7 days. Alternatively curing by FAIRCURE C curing compound is recommended. TYPICAL PROPERTIES (1) Filler : Slit free precisely graded sand fractions. (2) Type of Binder : Ordinary portland cement (Grey). (3) Additives : Accurate proportioner of ingredients improve workability, water retention durability & adhesion strength. (4) Density : About 1.9 kg/litre as dry product and about 2.1 kg/litre when mixed with water. (5) Water addition : about 6-7 litre/40 kg bag. (6) Pot Life : 1 hour (7) Coat thickness : 15-16mm. COVERAGE 40 kg. Bag of bag READYPLAST FB(E) will cover 30-32 sq.ft in 15-16 mm thickness the coverage depends upon the substrate. SHELFLIFE 9 months from the date of manufacture under standard storage conditions in a shaded and dry place. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

163

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

READYPLAST FB (E)

TM

FIBRE REINFORCED READYMIX PLASTERING MORTAR FOR INTERNAL USE

BENEFITS l Consistency & Assured quality of plaster for internal. l Better coverage in plaster area. l Accurate proportioning of ingredients and homogenous mixture so good bonding, less rebound hence reduces the wastage during plastering. l Excellent permeability resistant. l Increased plastic life of mortar and reduces drying shrinkage cracks. l Improved labour productivity hence reduces the cost. l So it is Eco-friendly. l Convenient to use by manually or by plastering machine also. PRODUCT READYPLAST FB(I) is a premixed ready to use cement-based mortar for internal plaster, which ensures quality consistency. READYPLAST FB(I) is a mixture of graded inert fillers, additives, binder. PURPOSE READYPLAST FB(I) can be used on brick, block & concrete walls, patching honeycombs in concrete to improve the quality of plastering work by factory controlled product. PACKING 25kg & 40 kg. Of woven bags APPLICATION Mixing : Take precise quantity of water (6 ltrs to 7 ltrs for 40 kg bag) & pour into mechanical mixer or can be loaded into plastering machine and slowly add the READYPLAST FB(I) mortar into mixer at a ratio of 0.15 W/P ratio and mix it thoroughly for application. Application : Ensure substrate is cleans, solid grease, paints and traces of foreign material that may effect adhesion. Wet the surface thoroughly and apply READYPLAST FB(I) to achieve uniform thickness and level surface. Mixed READYPLAST FB(I) after adding water, should be used within 60 minutes. Curing : Water curing is recommended after 12 hours and to be continued for atleast 5-7 days. Alternatively curing by FAIRCURE C curing compound is recommended. TYPICAL PROPERTIES (1) Filler : Slit free precisely graded sand fractions. (2) Type of Binder : Ordinary portland cement grade 53 (Grey). (3) Additives : Accurate proportioner of ingredients improve workability, water retention durability and adhesion strength. (4) Density : About 1.8 kg/litre as dry product and about 2.0 kg/litre when mixed with water. (5) Water addition : about 6-7 litre/40 kg bag. (6) Pot Life : 1 hour (7) Coat thickness : 12-15mm. COVERAGE 40 kg. Bag of bag READYPLAST FB(I) will cover 30-32 sq.ft in 15-16 mm thickness the coverage depends upon the substrate. SHELF LIFE 9 months from the date of manufacture under standard storage conditions in a shaded and dry place. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/03/01/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

READYPLAST FB(I)

164

TM

BENEFITS l Consistency & Assured quality of plaster for external and internal. l Better coverage in plaster area. l Accurate proportioning of ingredients and homogenous mixture so good bonding, less rebound hence reduces the wastage during plastering. l Excellent permeability resistant. Increased plastic life of mortar and reduces drying shrinkage cracks. l Improved labour productivity hence reduces the cost. l So it is Eco-friendly. l Convenient to use by manually or plastering machine also. l Can easily do this section plastering -5mm to 10mm. l Protects the structure from Carbonation. PRODUCT READYPLAST T is thin section a premixed. Ready to use, cement-based mortar for external as well as internal plaster, which ensures quality consistency. READYPLAST T is a mixture of graded inert fillers, additives, binder. PURPOSE READYPLAST T can be used to on concrete leveled surface. It can be concrete surface, block walls, RCC element to improve the quality of plastering work by factory controlled product. Used in thin section - from 5mm to 10mm. Ensure perfect bond. PACKING 25kg & 40 kg. Of woven bags APPLICATION Mixing : Take precise quantity of water & pour into mechanical mixer or can be loaded into plastering machine and slowly add the READYPLAST T mortar into mixer at a ratio of 0.15 W/P ratio and mix it thoroughly for application. Application : Ensure substrate is cleans, oil grease, paints and traces of foreign material that may effect adhesion. Wet the surface thoroughly and apply READYPLAST T to achieve uniform thickness and level surface. Mixed READYPLAST T after adding water, should be used within 45 minutes. Curing : Water curing is recommended after 12 hours and to be continued for atleast 7 days. Alternatively curing by FAIRCURE C curing compound is recommended. TYPICAL PROPERTIES (1) Filler : Slit free precisely graded sand fractions. (2) Type of Binder : Ordinary portland cement. (3) Additives : Accurate proportioner of ingredients improve workability, water retention durability & adhesion strength. (4) Density : About 2.0kg/litre as dry product and about 2.2 kg/litre when mixed with water. (5) Water addition : about 6-7 litre/40 kg bag. (6) Pot Life : 1 hour (7) Coat thickness : 5-7mm. COVERAGE 40 kg. Bag of bag READYPLAST T will cover 40-45 sq.ft in 5-7 mm thickness the coverage depends upon the substrate. SHELF LIFE 9 months from the date of manufacture under standard storage conditions in a shaded and dry place. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide

165

FM/03/01/A

THIN SECTION READYMIX PLASTERING MORTAR

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

READYPLAST T

TM

COLORED READYMIX PLASTERING MORTAR

BENEFITS l Consistency & Assured quality of plaster for external and internal. l Better coverage in plaster area. l Accurate proportioning of ingredients and homogenous mixture so good bonding, less rebound hence reduces the wastage during plastering. l Excellent permeability resistant. l Increased plastic life of mortar and reduces drying shrinkage cracks. l Improved labour productivity hence reduces the cost. l So it is Ecofriendly. l Convenient to use by manually or plastering machine also. PRODUCT READYPLAST C is a premixed ready to use cement-based mortar for external as well as internal plaster, which ensures quality consistency. READYPLAST C is a mixture of graded inert fillers, additives, binder. PURPOSE READYPLAST C can be used base coat plaster for internal as well as external plaster to improve the quality of plastering work by factory controlled product. PACKING 25kg & 40 kg. Of woven bags APPLICATION Mixing : Take precise quantity of water & pour into mechanical mixer or can be loaded into plastering machine and slowly add the READYPLAST C mortar into mixer at a ratio of 0.15 W/P ratio and mix it thoroughly for application. Application : Ensure substrate is cleans, solid grease, paints and traces of foreign material that may effect adhesion. Wet the surface thoroughly and apply READYPLAST C to achieve uniform thickness and level surface. Mixed READYPLAST T after adding water, should be used within 60 minutes. Curing : Water curing is recommended after 12 hours and to be continued for atleast 7 days. Alternatively curing by FAIRCURE C curing compound is recommended. TYPICAL PROPERTIES (1) Filler : Slit free precisely graded sand fractions. (2) Type of Binder : Ordinary portland cement grade 53 (Grey). (3) Additives : Accurate proportioner of ingredients improve workability, water retention durability and adhesion strength. (4) Density : About 1.7kg/litre as dry product and about 1.9 kg/litre when mixed with water. (5) Water addition : about 6-5 to 7.5 litre/40 kg bag. (6) Pot Life : 1 hour (7) Coat thickness : 15-16mm. COVERAGE 40 kg. Bag of bag READYPLAST C will cover 30-32 sq.ft in 15-16 mm thickness the coverage depends upon the substrate. SHELF LIFE 9 months from the date of manufacture under standard storage conditions in a shaded and dry place. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/03/01/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

READYPLASAT C

166

TM

ACRYLIC BASED PUTTY

FM/02/01/A

BENEFITS l FAIRPLASTER is a synthetically bound, ready to use compound of iner t filler materials. l Only precise quantity of water to be added. l Ensures use on all common types of building interiors. l Excellent adhesion. l For use on all common types of building interiors. l Excellent thixotropicness. l This product eliminates the use of neeru and renders the internal walls ready for painting without the use of putty and primer. l Easy to apply. l Excellent bonding with cement based substrate. l Excellent finishing. l Dense and cohesive mortar will not allow water penetration. PRODUCT FAIRPLASTER is a synthetically bound, ready to use compound of iner t filler materials. FAIRPLASTER is a mortar plasticiser. FAIRPLASTER is a gypsum based material. WHERE TO USE Suitable for use on both precast and conventional building areas on new internal surfaces of precast concrete, sand cement plaster, level brick work and block work, acrated concrete, plywood, AC sheets etc. The material can also be applied for redecoration on firm, old painted areas. HOW TO USE SURFACE PREPARATION : Make sure that the surface is absolutely dry. There should be a time gap of atleast 10 days before FAIRPLASTER application for newly plastered surfaces. Complete setting and hairline cracks, if any should have set in, Ensure that the surface is fairly even. All debris must be removed and dust and foreign material should be brushed off. On highly chalky surfaces th use of FAIRPLASTER prime is recommended before the use of FAIRPLASTER. APPLICATION : FAIRPLASTER is ready for use only precise quantity of water to be added. Using a painter’s putty knife or a mason’s steel trowel appy the material on to the surface. Use the fine steel edge to cover the entire surface spreading out the material as much as possible but ensuring that the sur face is fully covered by the material. The thickness should be about 1mm on very smooth and even surfaces a second coat is not required. After the material has dried apply a thin second coat (generally both coat do not exceed 2mm) allow the material to dry. The drying time of each coat should be 2 hours, but will vary from surface to surface. FINISHING : Make sure that the material has fully covered the substrate and dried. Using 0 number sand paper or a fine water paper gently level the area moving the paper in round circles. Ensure that the paper is fine and does not cause scratches on the FAIRPLASTER area. After papering the entire area to the desired smoothness and finish, dust with a dry clean clothe to wipe off any powder on the surface due to papering. The FAIRPLASTER area is now ready for painting. PAINTING : The smooth surface finished with FAIRPLASTER does not require any putty or primer before paint application. Just apply any paint as per the manufacturer’s standard specification. Intact painting can commence within a few hours of FAIRPLASTER application. PACKING Available in 5 kg. And 25 kg. Plastic lined sacks. COVERAGE Coverage of approx. 1 sq.mtr. Per kg when applied at a thickness of 1mm. SHELF LIFE One year in manufacturer’s sealed containers. FAIRPLASTER should be protected from direct sunlight and stored under shade below 45 0C. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) cer tified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

167

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRPLASTER

TM

A READY TO USE ACRYLIC POLYMER BASED WALL PUTTY

BENEFITS l Ready to. Use. l Excellent thixotropicness. l Excellent adhesion. l Ensures use of on all common types of building interiors. l Easy to apply. l Excellent finishing. l No curing is required. l Cutting is easily done using emery paper and involves no strain. l Excellent consistency suitable for application. PRODUCT FAIRPLASTER A is an acrylic polymer based ready to use wall putty. WHERE TO USE Suitable for use on both precast and conventional building areas on new internal surfaces of precast concrete, sand cement plaster, level brick work and block work, exposed concrete, plywood, AC sheets, Gypsum boards etc. The material can also be applied for redecoration on firm, old painted areas. HOW TO USE SURFACE PREPARATION : Make sure that the surface is absolutely dry. Clean the surface well. There should be a time gap of atleast 10 days before FAIRPLASTER A application for newly plastered surfaces. Remove all loose material by using Emery paper No. 180 and wiping of the powder with a cloth or a cotton waste. On highly chalky surfaces the use of FAIRPLASTER PRIMER is recommended before the use of FAIRPLASTER A. APPLICATION : Apply FAIRPLASTER A using painter’s putty knife or a mason’s steel trowel apply the material on the surface. Allow to dry for 4 hours and rub the surface with emery paper No. 320. The loose powder on the surface is to be wiped with a cloth or cotton waste. After the material has dried apply a thin second coat (generally both coat do not exceed 2mm) and allow the material to dry. The drying time of each coat should be 4 hours, but will vary from surface to surface. FINISHING : Make sure that the material has fully covered the substrate and dried. Using 0 number sand paper ensure that the paper is fine and does not cause scratches on the FAIRPLASTER A coating area. After papering the entire area to the desired smoothness and finish, dust with a dry clean cloth to wipe off any powder on the surface due to papering. The FAIRPLASTER A area is nowready for painting. PAINTING : The smooth surface finished with FAIRPLASTER A does not require any putty or primer before paint application. Just apply any paint as per the manufacturer’s standard specification. Intact painting can commence within a few hours of FAIRPLASTER A. PACKING Available in 1kg., 10 kg. And 20 kg. Plastic lined sacks. COVERAGE Coverage of approx.0.75 m2/kg. When applied at a thickness of 1mm. (Depends upon the surface). SHELF LIFE & STORAGE FAIRPLASTER A will have a storage life of 12 months in unopened containers when kept in dry conditions at a temperature between 5 0C to 45 0C. Storage at higher temperature or high humidity may reduce shelf life. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/04/09/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRPLASTER A

168

TM

BENEFITS l FAIRPLASTER E is a synthetically bound ready to use compound for inert filler material. l Only precise quantity of water to be added. l Ensures use on all common types of building interiors. l Excellent adhesion. l Excellent thixotropicness. l Due to good bonding property it is more durable. l Excellent whiteness. l Excellent finishing. l Easy to apply. l Dense and cohesive mortar will not allow water penetration. PRODUCT FAIRPLASTER E is a white cement based ready to use compound for inert filler material. WHERE TO USE Suitable for use on both precast and conventional building areas on new internal surfaces of precast concrete, sand cement plaster, level brick work and block work, exposed concrete, plywood, AC sheets, Gypsum boards etc. The material can also be applied for redecoration on firm, old painted areas. HOW TO USE MIXING : Take precise quantity of water in to the clean vessel. Add slowly FAIRPLASTER E in to the vessel. Mix with a mechanical stirrer until paste with desired consistency is formed. SURFACE PREPARATION : Make sure that the surface is absolutely dry. There should be a time gap of atleast 10 days before FAIRPLASTER E application for newly plastered surfaces. Ensure that the surface is fairly even. All debris must be removed and dust and foreign material should be brushed off. On highly chalky surfaces the use of FAIRPLASTER PRIMER is recommended before the use of FAIRPLASTER E. APPLICATION : FAIRPLASTER E is ready to use material, only precise quantity of water to be added. Using a painter’s putty knife or a mason’s steel trowel apply the material on to the surface. Use the fine steel edge to cover the entire surface spreading out the material as much as possible but ensuring that the surface is fully covered by the material. The coating should be about 1mm, thick on very smooth and even surfaces a second coat is not required. After the material has dried apply a thin second coat (generally both coat do not exceed 2mm) and allow the material to dry. The drying time of each coat should be 2 hours, but will vary from surface to surface. FINISHING : Make sure that the material has fully covered the substrate and dried. Using 0 number sand paper or a fine water paper gently level the area by moving the paper in round circles. Ensure that the paper is fine and does not cause scratches on the FAIRPLASTER E coating area. After papering the entire area to the desired smoothness and finish, dust with a dry clean clothe to wipe off any powder on the surface due to papering. The FAIRPLASTER E area is now ready for painting. PAINTING : The smooth surface finished with FAIRPLASTER E does not require any putty or primer before paint application. Just apply any paint as per the manufacturer’s standard specification. Intact painting can commence within a few hours of FAIRPLASTER E. PACKING Available in 5kg. And 20 kg. Plastic lined sacks. COVERAGE Coverage of approx. 1 m 2/kg when applied at a thickness of 1mm. SHELF LIFE & STORAGE FAIRPLASTERE E will have a storage life of 12 months in unopened containers when kept in dry conditions at a temperature between 5 0C to 45 0C. Storage at higher temperature or high humidity may reduce shelf life. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide

169

FM/04/09/A

WHITE CEMENT BASED WALL PUTTY

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRPLASTER E

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

PROTECTIVE COATINGS A wide range of SAFECORE protective & decorative coating system includes solvented, solvent free, water based Epoxy, Polyurethane, MMA based coating for industrial floor. Steel structures for chemical and acid resistance. FAIRCOAT base anti- carbonation protective & decorative coating for exterior / interior surface of building. SAFECORE LP (LPOXY HIGH SOLIDS COATING ) SAFECORE SF (A THYROTROPHIC PROTECTIVE COATING FOR CONCRETE & STEEL SURFACES) SAFECORE AR (PROTECTIVE COATING WITH OUTSTANDING CHEMICAL & ACID RESISTANCE) SAFECORE AS (HIGH PERFORMANCE SINGLE PACK FLOOR COATING) SAFECORE PU (HIGH BUILD PROTECTIVE & DECORATIVE POLYURETHANE COATING) SAFECORE PU SEALER (TWO PART AROMATIC POLYURETHANE CLEAR COATING FOR INTERIROR ) SAFECORE PU SEALER EX (TWO PART ALIPHATIC POLYURETHANE CLEAR COATING FOR INTERNAL & EXERNAL) SAFECORE CE (HIGH BUILD EXTENDED EPOXY COATING) SAFECORE CE(S) (HIGH BUILD TAR EXTENDED EPOXY COATING) SAFECORE CE(LS) (HIGH BUILD TAR EXTENDED EPOXY COATING ) SAFECORE ULTRACOAT (A SOLVENT FREE ULTRA CHEMICAL RESISTANT EPOXY COATING FOR CONCRETE AND

171 172 173 174 175 176 177 178 179 180 181

STEEL SUBSTRATES)

SAFECORE CR (A THIXOTROPIC PROTECTIVE COATING FOR CONCRETE AND STEEL SURFACE ) SAFECORE AC (A CLEAR, ACRYLIC POLYMER SEALER FOR OLD AND NEW CONCRETE) FAIRCOAT (PROTECTIVE, DECORATIVE, ANTI-CARBONATION COATING FOR EXTERIOR/INTERIOR SURFACES) FAIRCOAT A (TEXTURED PROTECTIVE, DECORATIVE, ANTI-CARBONATION COATING FOR EXTERIOR/INTERIOR SURFACES) FAIRCOAT INSULTECH (HIGH PERFORMANCE, LONG LASTING, FLEX THERMAL, DECORATIVE, ANTI CARBONATION

182 183 184 185 186

COATING FOR EXTERIROR / INTERIOR SURFACES )

SAFECORE WB (A TWO PACK, WATER DISPERSIBLE, PROTECTIVE COATING FOR CONCRETE) SAFECORE WB PRIMER (WATER THINNABLE EPOXY PRIMER/SEALER) SAFECORE WB COATING SAFECORE VC (A SOLVENT FREE ULTRA-CHEMCIAL RESISTANT VINYL ESTER BASED COATING FOR CONCRETE AND

187 188 189 190

STEEL SUBSTRATES )

SAFECORE EP(F) (SOLVENTED HIGH BUILD PROTECTIVE & DECORATIVE COATING FOR CONCRETE FLOOR & WALLS)

SAFECORE EP(S) (SOLVENTED HIGH BUILD PROTECTIVE & DECORATIVE COATING FOR STEEL SURFACES) SAFECORE EP PRIMER ( PRIMER FOR SOLVENT BASED FLOOR COATINGS ) SAFECORE R (ANTI-CORROSIVE COATING FOR STEEL & REINFORCEMENT) SAFECORE RR (LIQUID FOR CLEANING R-BARS AND STEEL SURFACES) SAFECORE HT (HEAT RESISTANT, SILICONE ALUMINUM PAINTS) SAFECORE ZRP (TWO PART, EPOXY ZINC RICH PRIMER) SAFECORE TOOLCLEAN (TOLL CLEANING SOLVENT) SAFECORE SEALER SAFECORE PRIMER SPECIAL (WET CURE PRIMER) SAFECORE RESINS (SAFE HANDING GUIDE) SAFECORE RC ( RUST CONVERTER) CHEMICAL RESISTANT CHART SAFECORE VC SAFECORE AR SAFECORE MMA SAFECORE ULTRACOAT

170

191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 207

TM

BENEFITS l Solvent free. l Better adhesion and application. l Low odour, taint free. l Improves performance over manually prepared surface. l Very good chemical resistance. l Good mechanical properties. l Abrasion resistant. l Excellent weathering characteristics with resistant to rain, snow, heat and ultraviolet rays. l Excellent flexibility. l Available in various colours. l Gives semiglossy finish. PRODUCT SAFECORE LP is a two component, self priming surface tolerant coating based on liquid polysulphide modified epoxy resin. PURPOSE To have hard wearing, hygienic, chemical resistant and taint free coating suitable for contact with foodstuffs and potable water. Applicable on floors, walls and ceilings. PACKING & COVERAGE 1 Kg, 5 kg pack. 5 kg pack will cover approximately 9 to 10 m2 per two coat. DESCRIPTION SAFECORE LP is a solvent free, Lpoxy based system, formulated to allow ease of application to both floors & walls. The cured film is extremely tough and has a smooth, hard, semigloss finish with good slip resistance properties. It has excellent adhesion to concrete and metal surfaces. PROPERTIES Colour : As required ; Pot Life : 40 to 50 Min. @ 30 0C ; Finish : Semigloss ; Curing Time : Touch dry : 4 to 5 hr at 30 0C ; Hard dry : 10 hrs at 30 0C ; Second coat : After touch dry surface ; Chemical resistance : Resistance to Petrol, Oil, Diluted Acids, Alkalies. For advice on resistance to specific chemicals please consult our Technical Department. WHERE TO USE SAFECORE LP can be used for walls, floors and ducts in dairies, abottories, food processing areas etc. Also suitable for lining concrete of water reservoirs since it is taint free. HOW TO USE SURFACE PREPARATION : 1. Surface should be sound and level, blowholes and surface defects can be made good with FAIRSCREED VF epoxy putty to facilitate the application of a uniform continue coatings. 2. Surface should be free from loose particals, rust & dust or alkaline salt deposition and marine growth, any of this contamination should be cleaned with manual or power tool cleaning. PRIMING : SAFECORE WB PRIMER should be used if required. MIXING : SAFECORE LP is two component containing base & hardner which are supplied pre-weighted. 1. The hardner should be poured into the can containing the base and drained well. 2. The two components should be throughly mixed using a mechanical stirrer. eg. electric drill with paddle attachment until the material is uniform in colour. APPLICATION SAFECORE LP should be applied by brush or by airless spray. Two coat application is recommended. The second coat should be applied in similar way on the following day. SHELF LIFE 12 months from the date of manufacture. HEALTH & SAFETY Cleanliness in handling epoxy resin is essential to prevent skin irritation. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

171

FM/03/01/B

LPOXY HIGH SOLIDS COATING

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE LP

TM

CHLORINATED RUBBER COATING

BENEFITS l Solvent free l Low odour, taint free l Ease of application l Very good chemical resistance l Good mechanical properties l Abrasion resistant l Excellent adhesion to concrete and steel surfaces l Available in various colours. PRODUCT Two part, epoxy based, high-build, solvent free, protective coating for concrete and steel sur faces. PURPOSE To have hard wearing, hygienic, chemical resistant and taint free coating, suitable for contact with foodstuffs and potable water after cure. Applicable on floors, walls and ceilings. PACKING & COVERAGE 5 kg, Over typical fair faced concrete, 5 kg. pack will cover approx. 10 m2 with the recommended two coat treatment. This will give an overall dry film thickness of 400-450 microns. DESCRIPTION SAFECORE SF is a solvent-free, Epoxy resin based system, formulated to allow ease of application to both floors and walls. The cured film is extremely tough, and has a smooth, hard, semiglossy finish with good slip resistance properties. SAFECORE SF has an excellent adhesion to concrete and metal surfaces. It can be used to line drinking water reservoirs and in food processing areas, since after curing, it is taint-free. PROPERTIES COLOUR : Light Grey, Pale Blue, White (Special shade on request) POT LIFE : 45-50 mins. at 30OC ; CURING TIME : Touch Dry : 5 hours at 30OC, Hard Dry : 10 hours at 30OC, Full Chemical Resistance : 7 days at 30OC ; TENSILE STRENGTH : 25 Mpa ; EXTENSIBILITY : 3.9% ; FLEXURAL STRENGTH : 36 Mpa ; TEMPERATURE RANGE : During Application : 5OC to 40OC, In Service : -10OC to 60OC CHEMICAL RESISTANCE : Resistant to long term immersion in Water, Petrol, Oil, Diluted Acids and Diluted Alkalies for advice on resistance to specific chemicals please consult our Technical Department. WHERE TO USE SAFECORE SF protective coating, provides a tough, hygienic, chemical resistant coating for walls, floors and ducts in dairies, abattoirs, food processing areas etc. It is particularly suitable for lining concrete of water reservoirs since it is taint-free. HOW TO USE PREPARATION : Surface should be sound and levelled, Blow-holes and surface defects can be made good with FAIRSCREED VF Epoxy Putty to facilitate the application of uniform continuous coatings. MIXING : SAFECORE SF Protective Coating comprise of two components, the BASE and the HARDNER, which are supplied preweighed. The Hardner should be poured into the cane containing the BASE and drained well. The two components should be thoroughly mixed using a mechanical stirrer e.g. electric drill with paddle attachment, until the material is uniform in colour and free from stickiness. APPLICATION : SAFECORE SF should be applied by brush, roller to give a continuous film on the prepared surface. The second coat should be applied in similar fashion on the following day. COVERAGE RATES : The covering capacity of the coating will vary depending upon the porosity and texture of the surface, but as a general guide 10 m2/5 kg. pack for two coat should be allowed. This will give a final coating thickness of 400-450 microns. CLEANING : Equipment should be cleaned with SAFECORE TOOLCLEAN immediately after use. COMMISSIONING : At ambient temperatures of 30OC or more, SAFECORE SF will have hardened sufficiently in one day to allow light traffic, but full abrasion and chemical resistance after 5 days. SHELF LIFE 9 months when stored in manufacture's undamaged sealed containers under dry conditions, and out of direct sun light. HEALTH & SAFETY Cleanliness in handling Epoxy resins is essential to prevent skin irritation. Please refer to the SAFECORE Resin Safety HANDLING GUIDE for detailed recommendations. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick.

172

FM/03/01/E

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE SF

TM

BENEFITS l Resistance to a wide range of chemicals and Acids l Hygienic and easily cleanable l Durable and abrasion resistant l Resistant to oil, grease and water l Excellent adhesion to most substrates l Easy to apply l Solvent free and low odour. l Available in various colours. PRODUCT SAFECORE AR is a two part, high build, solvent free, epoxy coating, available in three colours, i.e. Red, Green and Grey. PURPSOE To provide a durable coating, with high chemical resistance. May be applied at low ambient temperatures. PACKING & COVERAGE 5 kg pack is sufficient for an area of 10 m 2 at the recommended two coat treatment, depending upon surface texture 5 Kg : Consist of BASE and HARDNER. DESCRIPTION SAFECORE AR protective coating is based on solvent free, epoxy resins together with selected pigments and thixotrope which enables a substantial film thickness to be applied on ver tical surfaces. The cured film is extremely tough and has a smooth, hard, surface but with fairly good slip resistant proper ties. SAFECORE AR protective coating has excellent adhesion to concrete and metal surfaces, outstanding chemical resistance and is unaffected by oil, grease, petrol etc. It can be used in food processing areas since after curing it is taint free. PROPERTIES COLOUR : Red, Green and Grey, POT LIFE : 45 minutes, at 30OC; CURING TIME : at 30OC : 1 day for light foot traffic, 2 days for heavier traffic, 7 days for full chemical resistance TEMPERATURE RANGE : during application : 30OC to 35OC, inservice : -20OC to 70OC, CHEMICAL RESISTANCE : Unaffected by immersion in solutions of : Caustic soda 40%, Hydrochloric acid 36%, Sulphuric acid 50%, Detergent, Petrol and oils, Dilute organic acids. Advice on resistance to other chemicals will be given on request. Please consult our Technical Department for additional information. WHERE TO USE SAFECORE AR protective coating provides a tough, hygienic, chemical resistant coating for walls, floors, and ducts in dairies, abattoirs, sewers, food processing areas, etc. (Where floors will receive heavy wear, FAIRSCREED EP epoxy floor screed should be used (see data sheet of FAIRSCREED EP). HOW TO USE PREPARATION : Surface should be sound, levelled and free from grease, oil and all loose deposits. Blow-holes and surface defects can be made good with FAIRSCREED VF epoxy putty to facilitate the application of a uniform continuous coating. Vacuum grit blasting or mechanical scrabbling techniques are recommended to ensure optimum adhesion. PRIMING : SAFECORE AR protective coating has excellent adhesion to concrete so that priming is not necessary. If the concrete substrate is exceptionally porous, a priming coat of SAFECORE WB PRIMER for concrete is recommended, to be applied at a normal rate of 6 m2/ltr. (Allow a minimum 24 hour dry/cure period before over coating with SAFECORE AR) As regards to steel surface, SAFECORE PRIMER can be applied as priming coat. MIXING : SAFECORE AR protective coating comprises two components, the resin BASE and the HARDNER, which are supplied pre-weighed in the correct proportions. When required for application the HARDNER should be poured into the can containing the BASE and drained well. Both the components should be thoroughly mixed using a mechanical stirrer, e.g. electric drill with paddle attachment, until the material is uniform in colour. APPLICATION : SAFECORE AR protective coating should be applied by brush, roller or airless spray to give a continuous film on the prepared surface. The second coat should be applied in a similar manner at right angles to the first coat on the following day. The covering capacity of the coating will vary depending upon the porosity of the surface and the ambient temperature. This will give a final Coating thickness of 400 to 450 micron for a two coat application. For slip resistance finish - sprinkle 3kg/m2 SAFECORE ANTI SLIP GRAIN on first coat. On subsequent day clean the excess aggregates and apply second coat on the aggregates. CLEANING : Equipment should be cleaned with SAFECORE TOOL CLEAN immediately after use. COMMISSIONING : At ambient temperatures of 30OC or more, the SAFECORE AR protective coating will have hardened sufficiently in 1-day to allow light traffic, but full abrasion, and acid chemical, resistance will be achieved only after 7 days cure at 30OC. HANDLING PRECAUTIONS : Cleanliness in handling epoxy resins is essential to prevent skin irritation. Please refer to the SAFECORE SAFE HANDLING GUIDE for detailed recommendations.

173

FM/04/07/D

PROTECTIVE COATING WITH OUTSTANDING CHEMICAL AND ACID RESISTANCE

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE AR

TM

HIGH PERFORMANCE SINGLE PACK FLOOR COATING

BENEFITS l Slip resistant in dry conditions l Good chemical and abrasion resistant l Can be used most successful areas where personnel need fraction to more objects on smooth surfaces (eg. Powder floated concrete) l Single pack l Easily applied by brush or roller l Non-toxic l Good bonding with surface l Available in range of colours PRODUCT A low cost coloured medium duty resin based single pack floor coating, with a matt finish. SAFECORE AS has good wearing ability with the distinct advantage of very fast drying. No Mixing is needed there is no waste surplus material can be stored. PACKING 1ltr. SAFECORE AS will cover 8-10m2 APPLICATION Surface should be sound and leveled. Blow holes and surface defects can be made good with FAIRSCREED VF or FAIRSCREED PF Putty to facilitate the application of uniform continuous coatings. Application:- Stirr the contents of the bucket and apply by brush or roller. After drying 1st coat applied 2nd coat. SHELF LIFE 12 Months when stored manufacturers undamaged sealed containers under dry conditions, and out of direct sunlight. HEALTH & SAFETY Wear gloves & goggles wash off splashes immediately with soap and water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/04/07/D

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE AS

174

TM

HIGH BUILD PROTECTIVE & DECORATIVE POLYURETHENE COATING

FM/02/09/B

BENEFITS l Excellent chemical resistance. lCan be used on concrete, steel, galvanised steel substrates l Available in attractive & pleasant colours l Easily applied by brush or roller l Excellent protective properties. PRODUCT SAFECORE PU two component weather stabilized Acrylic Aliphatic High Build Polyurethane coating for corrosion protection. PURPOSE Protect concrete and steel substrate and for increased resistance to oil, grease, water penetration, abrasion and chemical attack. PACKING 5 kg pack. COVERAGE 5 kg pack of SAFECORE PU is sufficient to cover 10-12m 2 for a two coat application achieving DFT of 200 microns. PROPERTIES Colour : Golden Yellow, D.A. Grey, Ivory Cream, Sky Blue, Pale cream and many more, Finish : Glossy to semiglossy, Pot Life : 3 hours at 30 OC, Volume Solids : Minimum 65%., Recommended DFT : 125 microns, Recoating period : Within 24 hours, Touch Dry : 24 hours, Full Cure : 7 days, Temperature Range : During Application : 5 to 40OC. In Service : up to 70OC. HOW TO USE SURFACE PREPARATION : (a) Concrete substrates : the surface should be sound, free from lattiance and contamination. The contamination, viz, oil, grease, etc. must be removed using degreaser or detergent. All blow holes, surface cracks etc. shall be repaired with FAIRSCREED R or FAIRSCREED VF. (b) On Steel Surface : Oil contaminated surfaces should be thoroughly cleaned with a brushing should be done. PRIMING : One coat of SAFECORE PU primer is recommended where concrete surfaces are very porous. MIXING : SAFECORE PU is supplied ready to use in preweighed packs of resin and hardener for easy on site mixing. Pour the harden into the resin can, and mix well, using a paddle attached to an electric drill, for 2-3 minutes until a uniform colour is obtained. APPLICATION : SAFECORE PU may be applied by brush or airless spray to give a continuous coating on the prepared surface. A second coat may be subsequently applied when first coat is dried. Preferably next day. COVERAGE : 5 to 6 m2 per Litre. CLEANING : Tools and mixers should be cleaned with FAIRCLEAN Solvent/Tool Cleaner immediately after use. HEALTH & SAFETY : Gloves must be worn, and use goggles for overhead application to prevent contact with eye. Any splash should be washed with water and medical advice sought. In enclosed areas, good ventilation must be ensured, and smoking must be strictly prohibited while using SAFECORE PU. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

175

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE PU

TM

TWO PART AROMATIC POLYURETHANE CLEAR COATING FOR INTERIOR

BENEFITS l Excellent adhesion to concrete, marbles, stonework, galvanized sheet and epoxy coating. l UV resistance. l Clear glossy film. l Low viscosity. l Easily applied. l Excellent chemicals resistance. l Quick cure time. l Low odour. PRODUCT SAFECORE PU SEALER is a two part Aromatic Polyurethane base clear coating. SAFECORE PU SEALER provides a glossy, tack free surface, even under conditions of high humidity and is effectively non-yellowing under the influence of UV ray. The product cures rapidly and is versatile, chemical resistant sealer/clear coating. SAFECORE PU SEALER is a clear coating based on Polyurethane system. PACKING & COVERAGE SAFECORE PU SEALER is supplied in 1 kg and 5 kg packs. A 1 kg pack cover 12 to 14 m2. TYPICAL USES SAFECORE PU SEALER can be used in interior over epoxy coating, marbles, concrete, galvanized sheet, FAIRSCREED SCREEDS, various stone work etc. TYPICAL PROPERTIES Appearance : Clear liquid, Pot Life @ 30o C : 6-8 hours, % solids (by weight) : 41 + 2, Curing : tack free : 5 hours, Hard Dry Time : 24 hours @ 30oC, Full chemicals resistance : 7 days @ 30oC. Dry film thickness : 25 35 micron / coat. Recoat time : 24 hours. MIXING Pour the contents of the HARDNER container into the BASE component and mix thoroughly, preferably by low speed drill stirrer. Allow to stand for 23 minutes prior to application. SURFACE PREPARATION Concrete surfaces shall be minimum of 28 days old and / or the residual moisture content shall be below 6%. Ensure that the concrete is clean and free from dust, laitance, grease oil, curing compound and other contaminants. Suitable mechanical treatment, such as vacuum grit blasting, is recommended to remove contaminants and to provide a mechanical “Key” for SAFECORE PU SEALER. Sealing Epoxy Screeds : Ensure that the Epoxy screed is clean and free from contaminant. Equipments Cleaning : Clean all equipments with SAFECORE TOOL CLEAN prior to curing of the resin. Curing : Allow to cure for a minimum of 24 hours @ 30oC before opening to foot traffic, and 48 hours @ 20oC prior to normal trafficking. Limitations : Do not apply to wet or uncured concrete surfaces. APPLICATION Use a high quality roller, brush or airless spray. Apply at 12 - 14 m2 per kg to achieve a wet film thickness of 25 35 micron. STORAGE LIFE SAFECORE PU SEALER will have a shelf life of 12 months when kept in dry conditions at a temperature of 5oC to 45oC. Storage at higher temperatures and high humidity may reduce the shelf life. If allowed to stand sound for a long time, container should be stirred well before use. HEALTH & SAFETY If skin contact occurs wash thoroughly with clean water and if eye contact occur immediately clean with plenty of clean water and seek medical advice. Full health and safety details are given in product safety data sheet. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/04/10/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE PU SEALER

176

TM

TWO PART ALIPHATIC POLYURETHANE CLEAR COATING FOR INTERNAL & EXTERNAL

FM/04/10/A

BENEFITS l Excellent adhesion to concrete, marbles, stonework, galvanized sheet and epoxy coating. l UV resistance. l Clear glossy finish. l Low viscosity. l Easy to apply. l Excellent chemicals resistance. l Quick cure time. lLow odour. PRODUCT SAFECORE PU SEALER EX is a two part Aliphatic Polyurethane base clear coating SAFECORE PU SEALER EX provides a glossy, tack free surface, even under conditions of high humidity and is effectively non-yellowing under the influence of UV ray. The product cures rapidly and is versatile, chemical resistant sealer/clear coating SAFECORE PU SEALER EX is a clear coating based on Polyurethane system. PACKING & COVERAGE SAFECORE PU SEALER EX is supplied in 1 kg and 5 kg packs. A 1 kg pack cover 12 to 14 m 2. TYPICAL USES SAFECORE PU SEALER EX can be used in internal & external over epoxy coating, marbles, concrete, galvanized sheet, FAIRSCREED SCREEDS and various stone work etc. TYPICAL PROPERTIES Appearance : Clear liquid, Pot Life @ 30o C : 6-8 hours, % solids (by weight) : 41 + 2, Curing : tack free : 5 hours, Hard Dry Time : 24 hours @ 30oC, Full chemicals resistance : 7 days @ 30oC. Dry film thickness : 25 35 micron / coat. Recoat time : 24 hours. MIXING Pour the contents of the HARDNER container into the BASE component and mix thoroughly, preferably by low speed drill stirrer. Allow to stand for 4-5 minutes prior to application. SURFACE PREPARATION Concrete surfaces shall be minimum of 28 days old and / or the residual moisture content shall be below 6%. Ensure that the concrete is clean and free from dust, laitance, grease oil, curing compound and other contaminants. Suitable mechanical treatment, such as vacuum grit blasting, is recommended to remove contaminants and to provide a mechanical “Key” for SAFECORE PU SEALER EX. Sealing Epoxy Screeds : Ensure that the Epoxy screed is clean and free from contaminant. Equipments Cleaning : Clean all equipments with SAFECORE TOOL CLEAN prior to curing of the resin. Curing : Allow to cure for a minimum of 24 hours @ 30oC before opening to foot traffic, and 48 hours @ 20oC prior to normal trafficking. Limitations : Do not apply to wet or uncured concrete surfaces. APPLICATION Use a high quality roller, brush or air spray. Apply at 12 - 14 m2 per kg to achieve a dry film thickness of 25 - 35 micron. STORAGE LIFE SAFECORE PU SEALER will have a shelf life of 12 months when kept in dry conditions at a temperature of 5oC to 45oC. Storage at higher temperatures and high humidity may reduce the shelf life. If allowed to stand sound for a long time, container should be stirred well before use. HEALTH & SAFETY If skin contact occurs wash thoroughly with clean water and if eye contact occur immediately clean with plenty of clean water and seek medical advice. Full health and safety details are given in product safety data sheet. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

177

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE PU SEALER EX

TM

HIGH BUILD TAR EXTENDED EPOXY COATING

BENEFITS l Excellent adhesion to steel and concrete surfaces. l Excellent abrasion and chemical resistance. l Solvent free and low odour. l High Build ensures durability of coating. l Provides excellent waterproofing. l Economical. PRODUCT SAFECORE CE, two pack solvent free, flexible, high build, waterproofing coating is based on coaltar-modified epoxy resin system designed to provide combination of water and chemical resistance together with antierosion characteristics and long term durability. PURPOSE SAFECORE CE is a high build Tar extended epoxy coating, provides a tough, chemically resistant coating for walls, floors, terrace and water storage tanks. PROPERTIES COLOUR : Black, POT LIFE : (@ 30oC) 45 minutes, CURING TIME : 1 days for light foot traffic, and 7 days for full chemical resistance @ 30oC. TEMPERATURE RANGE : During application 5oC to 40oC. In Service. 30oC to 80oC. chemical resistance to a wide variety of chemicals including mild acids, crude oil, diesel, alkalis, petrol, detergents and sea water. SURFACE PREPARATION CONCRETE SUBSTRATES : The surface should be sound free from laitance and loose particles. All blow holes, surface cracks etc. should be made good with a FAIRSCREED R epoxy based filler material, Vacuum grit blasting or mechanical scrabbling techniques are recommended to ensure optimum adhesion. STEEL SURFACES : Oil or contaminated surface should be thoroughly cleaned with a degreaser and surface grit or sand blasted. Where this not possible, with minimal surface preparation of wire brushing followed by acid etching and water jetting should be carried out. MIXING SAFECORE CE is supplied in ready to use packs having resin and hardener for easy on site mixing. Pour the Hardner can into the base can and mix well using a paddle attached to an electric drill for 2-3 minutes until a uniform colour is obtained. APPLICATION SAFECORE CE must be applied by brush or airless spray to give a continuous coating on the prepared surface, a second coating can be applied after 24 hours. PACKING & COVERAGE One 5 kg pack of SAFECORE CE is sufficient to cover 9 to 10 m2 for two coat application achieving DFT of 400 to 500 microns. 5 kg pack consist of preweighed BASE and HARDENER. CLEANING All tools and equipment must be cleaned with solvent. SHELF LIFE 6 months in Original sealed containers stores under shade below 400C. HEALTH & SAFETY Gloves must be worn while handling epoxy resin based product, to prevent skin irritation. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/03/01/D

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE CE

178

TM

BENEFITS l Excellent resistance to water and chemicals l Flexible l Cost effective l Can be easily applied. l Reduces toxicity l Excellent anti-corrosive properties. TYPICAL USES Chemical bonds, sewage treatment works, effluent plants, non-slip flooring, anticorrosive protection of steelwork. DESCRIPTION SAFECORE CE (S) is based on a solvent based Epoxy Resin system modified with a hydrocarbon resin, derived from coal tar. This modified tar is free from pitch and hence represents a low hazard during use. i.e. SAFECORE CE (S) is much more user friendly than conventional Pitch Epoxy Coatings. SAFECORE CE (S) is supplied as a two pack material in preweighed quantities ready for mixing and use. TYPICAL PROPERTIES COLOUR : Black ; POT LIFE : 60 minutes at 30oC ; TACK FREE TIME : 16 hours at 30oC ; HARD DRY TIME : 24 hours at 30oC ; FULL CURE TIME : 7 days at 3oC ; RECOMMENDED DRY FILM THICKNESS : 200-250 micron/two coat ; TENSILE STRENGTH : 9N/mm2 ; ELONGATION AT BREAK : 50% ; CHEMICAL RESISTANCE : Excellent resistance to long term immersion in the following : 25% hydrochloric acid, 50% sulphuric acid, 10% nitric acid, 25% sodium hydroxide, petrol. INSTRUCTION FOR APPLICATION 1) SURFACE PREPARATION : All surfaces to be treated with SAFCORE CE (S) should be sound, clean and free from dust, dirt grease and other contaminants. A) CONCRETE SUBSTRATES : New concrete shall be allowed to cure for a minimum of 21 days. Laitance shall be removed, preferably by grit blasting. Any honeycombing, blow holes etc. shall be filled using FAIRSCREED VF pores concrete, apply one coat of SAFECORE EP PRIMER on porous concrete surface. B) STEEL SUBSTRATES : Steel structures should be free from Rust. Old structures should be sand blasted. MIXING The entire contents of the Base container should be emptied into that containing the Hardner component, and both the materials mixed thoroughly to achieve uniform consistency. Mechanical mixing is preferred e.g. low speed electric drill with paddle attachment. APPLICATION Apply SAFECORE CE (S) by brush or roller. Following overnight cure a second coat may be applied. PACKING 5 kg pack. COVERAGE A 5 kg pack will be sufficient to coat 12 to 14m2 with the recommended minimum d.f.t. of 200-250 microns. STORAGE &SHELF LIFE Store in dry conditions out of direct sunlight at temperatures between 10oC and 30oC. SAFECORE CE (S) has a minimum shelf life of 9 months when stored in original, unopened containers in accordance with the manufacturers instructions. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

179

FM/01/07/D

HIGH BUILD TAR EXTENDED EPOXY COATING

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE CE(S)

TM

HIGH BUILD TAR EXTENDED EPOXY COATING

BENEFITS l Excellent resistance to water and chemicals l Flexible l Cost effective l Can be easily applied. l Reduces toxicity l Excellent anti-corrosive properties. TYPICAL USES Chemical bonds, sewage treatment works, effluent plants, non-slip flooring, anticorrosive protection of steelwork. DESCRIPTION SAFECORE CE(LS) is based on a solvent based Epoxy Resin system modified with a hydrocarbon resin, derived from coal tar. This modified tar is free from pitch and hence represents a low hazard during use. i.e. SAFECORE CE(LS) is much more user friendly than conventional Pitch Epoxy Coatings. SAFECORE CE(LS) is supplied as a two pack material in preweighed quantities ready for mixing and use. TYPICAL PROPERTIES COLOUR : Black ; POT LIFE : 60 minutes at 30oC ; TACK FREE TIME : 16 hours at 30oC ; HARD DRY TIME : 24 hours at 30oC ; FULL CURE TIME : 7 days at 3oC ; FREIGHT FEET THICKNESS : 80-90 micron/two coat ; CHEMICAL RESISTANCE : Excellent resistance to long term immersion in the following : 25% hydrochloric acid, 50% sulphuric acid, 10% nitric acid, 25% sodium hydroxide, petrol. INSTRUCTION FOR APPLICATION 1) SURFACE PREPARATION : All surfaces to be treated with SAFCORE CE(LS) should be sound, clean and free from dust, dirt grease and other contaminants. A) CONCRETE SUBSTRATES : New concrete shall be allowed to cure for a minimum of 21 days. Laitance shall be removed, preferably by grit blasting. Any honeycombing, blow holes etc. Shall be filled using FAIRSCREED VF pores concrete, apply one coat of SAFECORE EP PRIMER on porous concrete surface. B) STEEL SUBSTRATES : Steel structures should be free from Rust. Old structures should be sand blasted. MIXING The entire contents of the Base container should be emptied into that containing the Hardner component, and both the materials mixed thoroughly to achieve uniform consistency. Mechanical mixing is prefered e.g. low speed electric drill with paddle attachment. APPLICATION Apply SAFECORE CE(LS) by brush or roller. Following overnight cure a second coat may be applied. PACKING 5 kg pack. COVERAGE A 5 kg pack will be sufficient to coat 25 to 30m2 with the recommended thickness minimum of 200-250 microns. STORAGE AND SHELF LIFE Store in dry conditions out of direct sunlight at temperatures between 100C and 300C. SAFECORE CE(LS) has a minimum shelf life of 9 months when stored in original, unopened containers in accordance with the manufacturers instructions. LIMITATIONS Do not apply to wet or uncured concrete surfaces. Do not apply at temperatures below 5oC. HEALTH & SAFETY Avoid contact with skin and eyes by use of suitable protective clothing and goggles. All splashes to the skin should be immediately washed off with soap and water. If contact with the eyes occur, then irrigate with copious quantities of clean water, and seek medical advice.

180

FM/01/07/C

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE CE(LS)

TM

A SOLVENT FREE ULTRA-CHEMICAL RESISTANT EPOXY COATING FOR CONCRETE AND STEEL SUBSTRATES

FM/03/01/D

BENEFITS l Outstanding chemical resistance l Very rapid cure, even at low temperatures l Excellent adhesion to steel and concrete l Tough, durable and abrasion resistant l Hygienic and easily cleaned l Slip resistant options. TYPICAL USES As an internal lining for concrete or steel storage tanks; chemical bunds. Chemical resistant floor/wall coating for chemical and printing works, bottling and canning factories, pharmaceutical production etc. DESCRIPTION SAFECORE ULTRACOAT is rapid curing, two pack Epoxy coating with outstanding resistance to aggressive acids, solvents and alcohols Sulphuric acid, Methyl, Ethyl, Ketone and Methanol. TYPICAL PROPERTIES Colour : Grey, Red Pot life at 30oC : 60 minutes Curing time : 3 hours Touch dry time at 30oC : 8 hours Hard dry time : 7 days Full chemical resistance at 30oC : 4.1 N/mm2 (Concrete failure) Adhesive strength to concrete : 2oC to 40oC Temperature range during application : 10oC to 70oC In service Chemical Resistance Guide (Available on request), or consult our Technical Section for specific advice. INSTRUCTION FOR APPLICATION SURFACE PREPARATION : (a) Concrete shall be minimum of 21 days old and / or the residual moisture content shall be below 6%. Ensure that the concrete is clean and free from dust, laitance oil, curing compound, existing paint finishes etc. Blow holes and defective concrete shall be made good using a proprietary void filler FAIRSCREED VF. (b) steel surfaces shall be sand blasted or grit blasted. All dust and grease shall be removed prior to coating application. If a delay is likely to occur between blasting and application then it is recommended that a coat of SAFECORE EP (S) applied as holding primer to avoid flash rusting. PRIMING : A coat of SAFECORE WB PRIMER is recommended on adsorbent concrete surfaces. MIXING : Pour the contents of Hardner into the Base container and thoroughly mix, preferably by mechanical means until a uniform colour is achieved. APPLICATION : Apply by brush, roller or airless spray, depending on overall dry film thickness required. After a minimum of 10 hours, apply a second coat. Should slip resistant finish be required, a broadcast SAFECORE 2 ANTI-SLIP GRAINS @ 3kg/m immediately after the first coat. Brush off excess aggregate prior to application of the second coat. EQUIPMENT CLEANING : Clean equipment with SAFECORE TOOLCLEAN prior to curing of the coating. CURING : Allow to cure for a minimum of 12 hours at 30oC prior to light foot traffic, and 24 hours prior to vehicular traffic. Allow a minimum of 5 days cure at 30oC for optimum chemical resistance. PACKING & COVERAGE : 5 Kg. A 5 Kg pack is sufficient to coat 9 to 10 m2 of surface with the recommended two coat treatment, providing a D.F.T. 400 to 500. SHELF LIFE 12 months if store under shed. HEALTH & SAFETY Wear gloves and goggles. Wash off splashes immediately with soap and water.

181

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE ULTRACOAT

TM

CHLORINATED RUBBER COATING

BENEFITS l Resists acids and alkalies l Has excellent weatherability l Available in various colours l Easy to apply. USES Suitable for steel structures and concrete surfaces of chemical and fertiliser Industries, Battery rooms, Breweries, Industries, Swimming pools, Pulp and Paper Plants, rayon industries, etc. DESCRIPTION A single pack chlorinated rubber based finish coating "Plasticised chlororubber sodium suitably pigmented" with impermeability, resistance to salt spray, spillage and fumes of most acid, sait solutions, alkalis and corrosive gases including chlorine, sulphur dioxide and ammonia. COVERAGE l 9.0 to 11.0 M2/Litre. PACKING 20 ltrs. & 4 ltrs. PROPERTIES Colour : As per IS colour card, Finish : Glossy, Recommended DFT : 30-35 microns per coat, Overcoating Interval : Overnight, Finish : Glossy, Touch dry : 30 minutes, Dry to handle : 4 hours, Hard dry : 8 hours. APPLICATION SAFECORE CR can be applied by brush, roller, airless spray. SHELF LIFE 12 months in sealed container. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) cer tified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/13/07/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE CR

182

TM

BENEFITS l Ready to use can easily be applied by brush or roller l Good chemical and abrasion resistance l Seals and dust proofs the surface l Compatible with most substrate finishes l Provides easily cleanable floor surfaces l Internal and external use l Resistant to ultra violet radiation l Excellent adhesion to concrete and masonry surfaces. USES As a curing and sealing treatment to new concrete and as a sealing and/dust proofing treatment to old concrete, to provide a sealed and dust proof surface with resistance to the ingress of oil and chemical spillages. As a primer/sealer for subsequent top coating. WHERE TO USE Industrial Workshops, Car Parks, Warehouses, Food preparation areas, garages. DESCRIPTION SAFECORE AC is a single pack, solvent borne, Acrylic resin-based surface sealer and dustproofer for concrete. When applied to freshly placed concrete. SAFECORE AC functions as a curing membrane, reducing any tendency towards drying shrinkage cracks. At the same time the surface becomes sealed against the ingress of oils and many aqueous chemicals, and a hard wearing floor is produced. When applied to old/aged concrete floors, SAFECORE AC penetrates into the pore structure thereby sealing and dust-proofing the surface. Having excellent adhesion to concrete, SAFECORE AC allows the application of subsequent paint/coating treatments, thereby minimising surface preparation requirements. INSTRUCTION FOR APPLICATION SURFACE PREPARATION : (a) Old concrete shall be sound and free from oil, grease, laitance and other contaminates. Previously applied paint or curing membrane must be removed. Wash the floor with a detergent solution followed by clean water, and then allow to dry prior to sealer application. (b) Over new concrete SAFECORE AC may be applied 15 minutes after the final finish. APPLICATION : (a) Over old concrete apply a coat of SAFECORE AC by brush or roller, squeegee or spray at a nominal rate of 8-10 m 2/ltr. Avoid the formation of puddles of excess material, after a minimum period of 12 hours a second coat shall be applied at a rate of 12-14 m2 /ltr. (b) Over new concrete apply SAFECORE AC by spray at a nominal rate of 6-8 m2 /ltr. Ensure that the material is applied evenly and avoid the formation of puddles of excess material on the surface. In hot and/or windy conditions a second coat of SAFECORE AC should be applied on the following day at a nominal rate of 8-10 m2 /ltr. EQUIPMENT CLEANING : Clean all equipments, immediately after use, with SAFECORE AC. DRYING / CURING : SAFECORE AC will be tack free in 2-4 hours and hard dry after 20-24 hours in conditions of good ventilation. PROPERTIES APPEARANCE : Pale straw coloured liquid; FLASH POINT : 40 oC; DRYING TIME at 30 oC : Tack free - 2 to 4 hrs., Hard dry - 20 to 24 hrs.; CURING EFFICIENCY : >75%; CHEMICAL RESISTANCE : Resistant to spillages of dilute minerals, acids, caustic alkali solutions, Vegetable oils, de-icing salts etc. PACKING & COVERAGE 1, 5, 10, 50, 100 ltrs., Coverage is very much dependent on the porosity of the substrate. For new concrete apply first coat at the rate of 5 m2 ltr. To eliminate the curing process 2 to 3 coats in recommended to give perfect sealing/curing and abrasion resistant for smooth old concrete surface. Coverage will be 10 to 12 m2 / ltr. SHELF LIFE 5, 10, 50, 100 ltrs., Coverage is very much dependent on the porosity of the substrate. For new concrete apply first coat at the rate of 5 m2 ltr. To eliminate the curing process 2 to 3 coats in recommended to give perfect sealing/curing and abrasion resistant for smooth old concrete surface. Coverage will be 10 to 12 m 2 / ltr. SHELF LIFE SAFECORE AC 12 months when stored in the original, unopened containers, at temperature between 10 0C to 50 oC. out of direct sunlight. LIMITATIONS (a) Apply only in well ventilated areas (b) Do not apply in areas where food stuffs are stored during application (c) Do not apply externally if rain is likely during application. HEALTH & SAFETY SAFECORE AC is a flammable material (flash point = 40 oC). Avoid exposure to naked flame or sources of ignition. For specific advice regarding any aspect of this product please consult our Technical Section.

183

FM/04/07/D

A CLEAR, ACRYLIC POLYMER SEALER FOR OLD AND NEW CONCRETE

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE AC

TM

PROTECTIVE, DECORATIVE, ANTI-CARBONATION COATING FOR EXTERIOR/INTERIOR SURFACES

BENEFITS l Anti-carbonation properties l Good weathering properties l Excellent bond l Forms flexible film l Gap bridging properties l Allows substrate to breath l Choice of colours l Single pack, brush applied l Nontoxic/Non-inflammable l Excellent waterproof coating. PRODUCT A high build micro porous coating with excellent resistance to attack by carbon dioxide, air borne chlorides, acid rain with exceptional weathering characteristics. PURPOSE To provide a smooth decorative durable coating for concrete and masonary surfaces. Two coat application is recommended. PACKING & COVERAGE l 1, 5 and 20 kg l 4-5m 2/kg/Two Coats (Coverage of FAIRCOAT depends on the surface). DESCRIPTION FAIRCOAT is ready to use blastomeric aqueous based coating containing special polymers and fillers. FAIRCOAT provides extremely tough protective decorative coating that allows surface to breath. FAIRCOAT has been specially designed for the decoration and protection of concrete against attack from atmospheric carbon dioxide, airborne chlorides, acid rain, weathering etc. FAIRCOAT is non-inflammable and hence can be used in interiors also. FAIRCOAT has excellent adhesion to the substrate and cures to form a flexible film that allows the surface to breath and acts as carbon dioxide barrier thus protecting the concrete in aggressive weather conditions. It has excellent gap bridging ability, does not age with time, and forms an extremely durable film. PROPERTIES Surface finish : Matt; Fire resistance : Non inflammable; Application temperature : 3oC-40oC ; Drying time Touch dry : 1/2 hrs to 4 hrs. (depends upon temperature and humidity) thorough dry 2 hrs - 12 hrs. Single or two coats can be applied. Two coats are recommended on dark, absorbent heavily textured surfaces when full carbonation protection is required. Porous rough and irregular surfaces will reduce coverage rates. Carbon dioxide diffusion resistance. CO2=690,000 (Based on Engelried Technique). 2 Coats application. Equivalent to air thickness R=200m at a film thickness of 209 microns. Effective barrier to carbon dioxide is R > 50m. HOW TO USE SURFACE PREPARATION : Substrates must be clean, sound and free from dust and loose particles. All holes and cracks must be filled with a suitable filler. All traces of oil, grease or other contaminations must be removed. The new concrete surface must be atleast 14 days old before coating if in doubt, allow full curing to take place for 28 days before application of FAIRCOAT. PRIMING : On old or porous surfaces, ensure that the substrate is sound and dilute 2 parts of FAIRCOAT to 1 part of water and prime the surface. When it is tacky or touch dry (i.e after 1/2 to 3 hours), apply FAIRCOAT on the primed surface. APPLICATION : Stirr the material in the container thoroughly and spread evenly with a brush, roller or airless spray. Avoid application during rainy weather. In hot, dry weather, dampen unpainted surfaces with water to prevent FAIRCOAT drying out too rapidly. COVERAGE : To achieve effective anti-carbonation coating a two coat application (200 microns DFT) 2 is recommended. Coverage of FAIRCOAT is approx. 4-5 m /kg/Two coats. The surface texture and porosity must be taken into account while estimating quantities. Tools should be cleaned with water immediately after use. SHELF LIFE Shelf life of FAIRCOAT is 12 months. Should be stored under shed in original sealed container. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/01/07/F

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRCOAT

184

TM

BENEFITS l Gives a textured finish l Anti-carbonation properties l Good weathering properties l Excellent bond. l Forms flexible film l Gap bridging properties l Allows substrate to breathe l Choice of colours l Single pack, brush applied l Non toxic/Non inflammable l Excellent waterproof coating. PRODUCT A high build micro porous coating with excellent resistance to attack by carbon dioxide, air borne chlorides, acid rain with exceptional weathering characteristics. PURPOSE To provide a textured decorative durable coating for concrete and masonry surfaces. Two coat application is recommended. PACKING & COVERAGE l 1, 5 and 20 kgs l 3-4 m 2/two coats/per kg depends up on porosity of surface. l Refer our colour shade card. DESCRIPTION FAIRCOAT A is ready to use elastomeric aqueous based coating containing special polymers and fillers. FAIRCOAT A provides extremely tough protective decorative coating that allows surface to breathe. FAIRCOAT A has been specially designed for the decoration and protection of concrete against attack from atmospheric carbon dioxide, airborne chlorides, acid rain, weathering etc. FAIRCOAT A is non-flammable and hence can be used in interiors also. FAIRCOAT A has excellent adhesion to the substrate and cures to form a flexible film that allows the surface to breathe and acts as carbon dioxide barrier thus protecting the concrete in aggressive weather conditions. It has an excellent gap bridging ability and does not age with time, and forms an extremely durable film. PROPERTIES SURFACE FINISH : Textured ; FIRE RESISTANCE : Non-flammable; APPLICATION TEMPERATURE : 3oC-40oC ; DRYING TIME TOUCH DRY : 1/2 hrs to 4 hrs. (depends upon temperature and humidity) thorough dry 2 hrs - 12 hrs Single or two coats can be applied. Two coats are recommended on dark, absorbent heavily textured surfaces when full carbonation protection is required. Porous rough and irregular surfaces will reduce coverage rates. Carbon dioxide diffusion resistance. CO2=690,000 (Based on Engelried Technique). 2 Coats application. Equivalent to air thickness R=200m at a film thickness of 209 microns. Effective barrier to carbon dioxide is R > 50m. HOW TO USE SURFACE PREPARATION : Substrates must be clean, sound and free from dust and loose particles. All holes and cracks must be filled with a suitable filler. All traces of oil, grease or other contaminations must be removed. The new concrete surfaces must be atleast 14 days old before coating. If in doubt, allow full curing to take place for 28 days before application of FAIRCOAT A. PRIMING : On old or porous surfaces, ensure that the substrate is sound and dilute 2 parts of FAIRCOAT A to 1 part of water and prime the surface. When it is tacky or touch dry (i.e. after 1/2 to 3 hours), apply FAIRCOAT A on the primed surface. APPLICATION : Stirr the material in the container thoroughly and spread evenly with a brush, roller or airless spray. Avoid application during rainy weather. In hot, dry weather, dampen unpainted surfaces with water to prevent FAIRCOAT A drying out too rapidly. COVERAGE : To achieve effective anti-carbonation coating a two coat application (200 microns DFT) is recommended. Coverage of FAIRCOAT A is approx. 3-4 m2/kg/Two coats. The surface texture and porosity must be taken into account while estimating quantities. Tools should be cleaned immediately after use with water. SHELF LIFE Shelf life of FAIRCOAT A is 12 months. Should be stored under roof in original sealed container. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

185

FM/03/01/D

TEXTURED PROTECTIVE, DECORATIVE, ANTI-CARBONATION COATING FOR EXTERIROR/INTERIOR SURFACES

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRCOAT A

TM

HIGH PERFORMANCE, LONG LASTING, FLEX THERMAL, DECORATIVE, ANTI CARBONATION COATING FOR EXTERIROR / INTERIROR SURFACES

BENEFITS l Anti Carbonation properties l Good Weathering properties l Provide a Protective Thermal barrier that can enhance building climatic conditions, reduce utility costs. l Excellent bond-resist water-Forms Flexible film l Gap bridging properties l Better temperature control and rusting durability can be addressed through the application of FAIRCOAT INSULTECH. l Allows substrate to breathe-choice of colours-Single pack, brush applied non toxic / non inflammable l Excellent water proofing coating l Temperature reduction from 8% to over 20% - protect against wind and rain. l Be applied very economically-provide better work or living environments-Require less maintenance l Enhance structure life l Cover and seal crack. PRODUCT FAIRCOAT INSULTECH I is a new technology. It is a rubber like Coating that Seals and expands and Contracts with the surface it covers. So it protects from wind and rain & resists cracking & peeling from severe heat and cold. PURPOSE To provide a smooth decorative durable coating and provides lasting protection against wind, rain, and temperature. PACKING & COVERAGE 1, 5 And 20 Kgs. 4-5 m2 / Kg. / two coats. coverage of FAIRCOAT INSULTECH depends on the surface. DESCRIPTION FAIRCOAT INSULTECHI is a ready to use elastomeric aqueous based coating containing special polymers and fillers. FAIRCOAT INSULTECH provides extremely long lasting protective coating that creates a reflective thermal barrier, with stands severe temperature and temperature changes and provides lasting protection against wind and rain. FAIRCOAT INSULTECH has been specially designed for me decoration and protection of concrete. Against attack from atmospheric, carbondioxide, airborne, chlorides, acid, rain, weathering etc., FAIRCOAT INSULTECH is non-inflammble and non-toxic and hence can be used in interiors also. It is a high performance, long lasting, flex thermal coating adheres to a wide variety of substrates and almost concrete surface. Consequently, practically any industrial, commercial, agricultural, governmental or residential requirement for better temperature control and lasting durability can be addressed through the application of FAIRCOAT. FAIRCOAT INSULTECH has excellent adhesion to the substrate and cures to form a flexible film that allows the surface to breathe and acts as carbondioxide barrier thus protecting the concrete in aggressive weather conditions. It has excellent gap bridging ability and does not age with time, and forms an extremely durable film. This product provides out standing adhesion & weather resistance as well as excellent temperature protection from exposure to radiant heat. PROPERTIES Surface finish : Matt; Fire resistance : Non inflammable; Application temperature : 30C-400C ; Drying time Pouch dry 1/2 hrs to 4 hrs . (depends upon temperature and humidity) thorough dry 2 hrs. 12 hrs. Single or two coats can be applied. Two coats are recommended on dark, absorbent heavily textured surfaces. When full carbonation protection is required. Porous rough and irregular surfaces will reduce coverage rates. Carbondioxide diffusion resistance. CO2=690,000 (Based on Engelried Technique). 2 Coats application. Equivalent to air thickness R=200m at a film thickness of 209 microns. Effective barrier to carbon dioxide is R50m. HOW TO USE SURFACE PREPARATION : Substrates must be clean sound and free from dust and loose particles. All holes and cracks must be filled with suitable filler. All traces of oil, grease or other contaminations must be removed. The now concrete surface must be at least 14 days old before coating if in doubt, allow full curing to take place for 28 days before application of FAIRCOAT INSULTECH . PRIMING : On old or porous surfaces, ensure that the substrate is sound and dilute 2 part of FAIRCOAT INSULTECH to 1 part of water and prime the surface. APPLICATION : Stirr the material in the container thoroughly and spread evenly with a brush, roller or airless spry. Avoid application during rainy weather. In hot, dry weather, dampen unpainted surfaces with water to prevent FAIRCOAT INSULTECH drying out too rapidly. COVERAGE : To achieve effective anti-carbonation coating a two-coat application (200 microns DFT) is recommended. Coverage of FAIRCOAT INSULTECH is approx. 4-5m2/kg/Two coats. The surface texture and porosity must be taken into account while estimating quantities. Tools should be cleaned with water immediately after use. SHELF LIFE Shelf life of FAIRCOAT INSULTECH is 12 months should be stored under shed in original sealed container.

186

FM/03/01/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

FAIRCOAT INSULTECH

TM

A TWO PACK, WATER DISPERSIBLE, PROTECTIVE COATING FOR CONCRETE

FM/03/01/E

BENEFITS l Can be applied to dry or damp surfaces l Available in a range of colours. l Low odour. l Can be easily applied. l Excellent resistance to water, oils, petrol, dilute acids and alkalies, many solvents etc. l Very good adhesion to concrete. l Hygienic and easily cleaned. DESCRIPTION SAFECORE WB is a high performance, water dispersible epoxy coating for the treatment of floors, walls and is designed to be used and environmentally, friendly, containing no solvents and being of a very low odour during application. SAFECORE WB can be applied by brush, roller or airless spray and provides a decorative, abrasion and chemically resistant with excellent durability. USES l As a floor coating in food factories, abattorirs, dairies, laboratories etc. l As a chemical resistant for bund areas l As an anti-graffiti coating l As a hygienic, easily cleanable surface on walls, ceilings etc. PACKING SAFECORE WB is supplied in 5 Kg packs. PROPERTIES COLOUR : Grey, Red (Other colours on request); POT LIFE : 30 minutes at 30oC, 120 minutes at 20oC; APPLICATION TEMPERATURE : Min. 5oC and Max. 40oC; COVERAGE : 0.20-0.25 Kg/m2 per coat; TEMP. RESISTANCE : 75oC (Dry), 65oC (Wet). INSTRUCTION FOR APPLICATION SURFACE PREPARATION : Concrete surfaces shall be a minimum of 21 days and / or the residual moisture content shall be below 6%. Ensure that the concrete is clean and free from dust, dirt, laitance, grease, oil, curing compound, existing paint finishes etc. Blow holes and defective concrete shall be made good using a proprietary such as acid etching is recommended to ensure a clean, un contaminated surfaces. MIXING : Pour the contents of the base into Hardner container and mix by chemical means until uniform colour and appearance is obtained. The mixed material may be thinned by the addition of upto a maximum 5% by volume of portable water. APPLICATION : Apply by brush, roller or airless spray to the prepared surface at a nominal rate of 0.20 to 0.25 Kg per m2 per coat, equivalent to a dry film thickness of 100-125 microns. A minimum two coat treatment is recommended, applying subsequent coats after a minimum interval of 14 hours curing. Ensure good ventilation after application as this speeds up the physical drying stage of the curing process. NOTE : For absorbent surfaces, it is recommended that a priming coat of SAFECORE WB PRIMER, be applied at a nominal rate of 0.15 to 0.20 Kg/m2 prior to the coating application should be non-slip finish be required a suitable silica sand should be scattered on to the first coat of SAFECORE WB whilst still wet. The following day any excess sand may be swept from the surfaces using a clean brush prior to application of the second coat. Clean all the equipments with SAFECORE TOOLCLEAN, prior to resin. CURING : Allow to cure for a minimum of 24 hours at 30oC prior to foot traffic, and for a min. of 48 hours prior to normal traffic. Full chemical resistance will be achieved following 7 days cure at 30oC. COVERAGE A 5 Kg pack is sufficient to treat 10-12.5 m2 of surface with the recommended two coat treatment, giving an overall dry film thickness of 200-250 microns. SHELF LIFE 12 months, should be stored in original containers under shade. LIMITATIONS l Do not apply to wet or uncured concrete surfaces l Do not apply at temperature of 3oC or less l In poorly ventilated areas forced extraction must be provided. HEALTH & SAFETY Avoid contact of material with skin and eyes. Wear appropriate gloves, overalls and eye protection during use.

187

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE WB

TM

WATER THINNABLE EPOXY PRIMER/SEALER

BENEFITS l Excellent adhesion to dry and damp surfaces. l Easy to apply. l Low odour. l Taint free. l Very good resistance to water, oil & chemicals. l Economical and versatile. DESCRIPTION SAFECORE WB PRIMER is a two pack, water dispersible epoxy-based primer. Especially formulated to meet the technological and economical requirements of modern building and industrial practice. SAFECORE WB PRIMER is non inflammable and organic solvent free, is of low odour, and can be applied to dry or damp surfaces. SAFECORE WB PRIMER has excellent adhesion to most building materials, is non-toxic once cured, and consequently is a highly versatile material leading itself to application in many different types of locations and circumstances. USES SAFECORE WB PRIMER can be used : As a clear primer for concrete and masonry surfaces. As a primer for any SAFECORE systems. As a damp surface Primer or Sealer for concrete. As a clear anti-graffiti Primer. Suitable for use in food factories, chemical bonds, abattoirs, dairies, subways, laboratories etc. PACKING SAFECORE WB PRIMER is supplied in 5 kg packs consist of Base and Hardner. PROPERTIES COLOUR : Clear (When cured) ; POT LIFE : 20 minutes at 30oC ; HARD DRY : 90 minutes at 30oC ; ADHESIVE STRENGTH TO DRY CONCRETE : 4.4 N/mm2 (Concrete failure) ; ADHESIVE STRENGTH TO DAMP CONCRETE : 4.1 N /mm2 (Concerte failure) ; CHEMICAL RESISTANCE Excellent resistance to Water, Dilute Acids, Dilute Alkalies, Petrol, Diesel, Xylene, White Spirit, Skydrol etc. INSTRUCTION FOR APPLICATION Surfaces should be sound clean and free from free water, laitance oil, grease, and other contaminates. New concrete should be allowed to cure for a minimum of 7 days. Floors should be mechanically abraded, scarified grit blasted or acid etched where any subsequent coating is to be applied over the SAFECORE WB PRIMER. MIXING : SAFECORE WB PRIMER is supplied in pre-weighed containers ready for mixing. Pour the contents of Base component and mix thoroughly, preferably by mechanical means, until an even uniform material is produced. A low speed drill with paddle attachment is recommended for mixing operations. APPLICATION : SAFECORE WB PRIMER should be applied by brush, roller, or airless spray at a nominal rate of 5m2 /kg of primer. (a) As a sealer or clear primer a second coat should be applied after a minimum of 16 hours. (b) As a primer-over coating may be commenced as soon as the initial milky appearance has cleared. (c) Clean the equipments immediately after use, using SAFECORE TOOLCLEAN or water. COVERAGE: A 5 Kg pack is sufficient to priemr 25 m2 at surface. SHELF LIFE Minimum 12 months when stored in original unopened containers. HEALTH & SAFETY SAFECORE WB PRIMER is an irritant to skin and eyes. Wash off splashes immediately with soap and water. Incase of accidental eye or mouth contact, flush with copious amount of water and seek medical attention. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/03/08/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE WB PRIMER

188

TM

189

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

BENEFITS l May be applied to dry or damp surfaces. l Available in a range of colours. l Low odour. l Can be easily applied. l Excellent resistance to water, oils, skydrol, petrol, dilute acids and alkalis, many solvents, etc. l Very good adhesion to concrete. l Hygienic and easily cleaned. DESCRIPTION SAFECORE WB COATING is a high performance, water dispersible Epoxy coating for the treatment of floors and walls and is designed to be user and environment friendly, containing no solvents and being of a very low odour during application. SAFECORE WB COATING may be easily applied by brush, roller or airless spray, to provide a decorative, abrasion and chemically resistant coating of excellent durability. TYPICAL USES As a floor coating in food factories, abattoirs, dairies, laboratories etc. As a chemically resistant coating for bund areas. As an anti-graffiti coating. As a hygienic, easily cleanable surface on walls, ceilings etc. PACKING & COVERAGE SAFECORE WB COATING is supplied in 5 kg. A 5 kg pack is sufficient to treat 10 - 12.5m2 of surface with the recommended two coat treatment, giving an overall dry film thickness of 200 - 250 microns. SURFACE PREPARATION Concrete surfaces shall be a minimum of 21 days old and/or the residual moisture content shall be below 6%. Ensure that the concrete is clean and free from dust, laitance, grease, oil, curing compound, existing paint finishes, etc. Blow holes and defective concrete shall be made good using a proprietary repair compound FAIRSCREED VF. Suitable mechanical treatment such as vacuum grit blasting, or chemical treatment such as acid etching is recommended to ensure a clean, uncontaminated surface. EQUIPMENT CLEANING : Clean all equipment with SAFECORE TOOLCLEAN, prior to curing of the resin. CURING : Allow to cure for a minimum of 24 hours @ 20oC prior to foot traffic, and for a minimum of 48 hours prior to normal traffic. Full chemical resistance will be achieved following 7 days cure @ 20oC. LIMITATIONS : Do not apply to wet or uncured concrete surfaces. Do not apply at temperatures of 3oC or less. In poorly ventilated areas forced extraction must be provided. MIXING : Pour the contents of the BASE component into the HARDNER container and mix by mechanical means until uniform colour and appearance is obtained. The mixed material should be thinned by the addition of water maximum upto 5% by volume of total material potable water. APPLICATION : Apply by brush, roller or airless spray to the prepared surface at a nominal rate of 0.20 to 0.25 kg/m2 per coat, equivalent to a dry film thickness of 100 - 125 microns. A minimum two coat treatment is recommended, applying subsequent coats after a minimum interval of 18 hours curing. Ensure good ventilation after application, as this speeds up the physical drying stage of the curing process. Note : For absorbent surfaces, it is recommended that a priming coat of SAFECORE WB PRIMER, should be applied at a nominal rate of 0.20 Kg/m2, prior to the coating application. Should a non-slip finish be required, a suitable silica sand should be scattered onto the first coat of SAFECORE WB COATING whilst still wet. The following day any excess sand may be swept from the surface using a clean brush prior to application of the second coat. COVERAGE : A 5 Kg pack is sufficient to prime 25 m2 of surface. PROPERTIES COLOUR : Grey, Red (other colours on request) ; POT LIFE : 80 minutes at 20oC ; 120 minutes at 10oC ; APPLICATION TEMPERATURES : Minimum : 3oC, Maximum : 30oC ; TEMPERATURE RESISTANCE : 75oC (dry) 65oC (wet) ; VOLUME SOLIDS : 65%. STORAGE & SHELF LIFE Store in dry, frost free conditions, at temperatures between 10oC and 25oC. SAFECORE WB COATING has a minimum shelf life of 12 months when stored in original, unopened containers in accordance with manufacturers instructions. HEALTH & SAFETY Avoid contact of the material with skin and eyes. Wear appropriate gloves, overalls and eye protection during use. Please refer to material Safety Data Sheet for additional information.

FM/01/07/C

SAFECORE WB COATING

TM

A SOLVENT FREE ULTRA-CHEMICAL RESISTANT VINYL ESTER BASED COATING FOR CONCRETE & STEEL SUBSTRATES

BENEFITS l Outstanding chemical resistance l Very rapid cure, even at low temperatures l Excellent adhesion to steel and concrete l Tough, durable and abrasion resistant l Hygienic and can be easily cleaned l Slip resistant options. TYPICAL USES As an internal lining for concrete or steel storage tanks; chemical bunds. Chemical resistant floor/wall coating for chemical and printing works, bottling and canning factories, pharmaceutical production etc. DESCRIPTION SAFECORE VC is rapid curing, two pack Vinyl ester based coating with outstanding resistance to aggressive acids, solvents and alcohols Sulphuric acid, Methyl, Ethyl, Ketone and Methanol. TYPICAL PROPERTIES Colour : Grey, Red, Green ; Pot life at 30o C : 25 minutes ; Pot life at 30o C : 60 minutes ; Curing Time : 3 hours ; Touch dry time at 30o C : 8 hours ; Hard dry time : 3 days ; Full chemical resistance at 30o C : 4.1 N/mm2 (Concrete failure) ; Adhesive strength to concrete : 2o C to 40o C ; Temperature range during application In service : -25o C to 120o C INSTRUCTION FOR APPLICATION SURFACE PREPARATION : (a) Concrete shall be minimum of 21 days old and / or the residual moisture content shall be below 6%. Ensure that the concrete is clean and free from dust, laitance oil, curing compound, existing paint finishes etc. Blow holes and defective concrete shall be made good using a proprietary void filler FAIRSCREED VF. (bB) steel surfaces shall be sand blasted or grit blasted. All dust and grease shall be removed prior to coating application. If a delay is likely to occur between blasting and application. MIXING : Pour the contents of Hardner into the Base container and thoroughly mix, preferably by mechanical means until a uniform colour is achieved. APPLICATION : Apply by brush, roller or airless spray. After a minimum of 10 hours, apply a second coat. Should be slip resistant finish be required, then a broadcast SAFECORE ANTI-SLIP GRAINS immediately after the first coat. Brush off excess aggregate prior to application of the second coat. EQUIPMENT CLEANING : Clean equipment with SAFECORE TOOLCLEAN prior to curing of the coating. CURING : Allow to cure for a minimum of 12 hours at 30o C prior to light foot traffic, and 24 hours prior to vehicular traffic. Allow a minimum of 3 days cure at 30o C for optimum chemical resistance. PACKING & COVERAGE : 1 kg. & 5 Kg. A 5 Kg pack is sufficient to coat 10 to 12 Sq.m of surface with the recommended two coat treatment, providing a D.F.T. 150 to 200 micron. SHELF LIFE 2 months if store under shed and below 25o C. HEALTH & SAFETY Wear gloves and goggles. Wash off splashes immediately with soap and water. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/03/01/B

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE VC

190

TM

SOLVENTED HIGH BUILD PROTECTIVE & DECORATIVE COATING FOR CONCRETE FLOORS & WALLS

FM/03/01/C

BENEFITS l Easily applied on dry or damp surfaces. l Can be used on concrete floors, walls etc. l Excellent protective properties. l Minimum surface preparation required. l Excellent overcoating characteristics. l Available in different colours. l Excellent bond with concrete substrates. l Ensures dust proof floor. PRODUCT SAFECORE EP (F) is a two pack, high build, solvented epoxy coating for concrete substrates. To provide protection from chemical and resistance against abrasion. PURPOSE To protect concrete floors, enhanced resistance to oil, grease, water penetration, dust, abrasion and chemical attack. PACKING & COVERAGE 5 Kg pack will cover an area of approximately 12-14 m 2 for recommended two coats, depending on porosity of concrete/plastered surface. PROPERTIES COLOURS : Blue, Grey, Red, Green (Special colours on order) POT LIFE AT 30oC : 1.5 hours, TOUCH DRY : 7 hours; FULL CURE : 7 days : TEMPERATURE RANGE : During application, 5oC to 45oC IN SERVICE : Max. 60oC. INSTRUCTION FOR APPLICATION SURFACE PREPARATION : (a) CONCRETE SUBSTRATES : The Surface should be sound, free from laitance and contamination. The contamination, viz, oil grease, etc. must be removed using degreaser or detergent. All blow holes, surface cracks etc. Should be repaired with FAIRSCREED R or FAIRSCREED VF. PRIMING One coat of SAFECORE EP PRIMER is recommended for porous concrete surfaces before the application of SAFECORE EP (F). Apply SAFECORE EP PRIMER at a nominal rate of 4m2/kg and allow to dry for a minimum of 4 hours at 30oC. (See separate data sheet of SAFECORE EP PRIMER. MIXING SAFECORE EP (F) is supplied as ready to use in pre-weighed packs of resin and hardner for easy on site mixing. Pour the hardner into the resin can, mix well using a paddle attached to an electric drill, for 2-3 minutes until a uniform colour is obtained. APPLICATION SAFECORE EP (F) may be applied by brush or airless spray to give a continuous coating on the prepared surface. A second coat may be subsequently applied when first coat is dried. Preferably next day. CLEANING Tools and mixers should be cleaned with SAFECORE TOOL CLEANER immediately after use. SHELF LIFE Shelf life is 6 months, when stored in manufacturer's undamaged sealed containers under dry conditions, protected from direct sunlight. HEALTH & SAFETY Hand Gloves must be used. Goggles for overhead application to prevent contact with eye. Any splashes on skin should be washed with water and medical advice sought. in enclosed areas, good ventilation must be ensured, and smoking must be strictly prohibited while using SAFECORE EP (F). QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

191

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE EP(F)

TM

SOLVENTED HIGH BUILD PROTECTIVE & DECORATIVE COATING FOR STEEL SURFACES

BENEFITS l Can be used steel, galvanised steel substrates. l Excellent protective propertied. l Excellent overcoating characteristics. l Available in different colours. l Can be used for rebars-does not effect bonding of concrete with steel. PRODUCT SAFECORE EP (S) is a two pack, high build, solvented epoxy coating for, steel structures to provide protection from weathering abrasion and corrosion. PURPOSE To protect steel surfaces and for enhanced resistance to il, grease, water penetration, abrasion and chemical attack. PACKING & COVERAGE 5 Kg pack will cover an area of approximately 12-14 m2 for recommended two coats. PROPERTIES COLOURS : Blue, Grey, Red, Green (Special colours on order) POT LIFE AT 3oC : 3 hours, CURING AT 30oC : 1.5 hours, TOUCH DRY : 7 hours; FULL CURE : 7 days : TEMPERATURE RANGE : During application, 5oC to 45oC IN SERVICE : Max. 60oC, DFT : 175 micron/two coats. INSTRUCTION FOR APPLICATION SURFACE PREPARATION : STEEL SURFACES : Oil contaminated surfaces should be thorouhgly cleaned with a degreaser, and sand blasted. Where this is not possible, minimum surface preparation of wire brushing should be done. SAFECORE EP (S) can be applied directly to steel surfaces. PRIMING Normally Primer is not required. But after grit blasting / sand blasting, if there is any delay to erection, one coat of SAFECORE PRIMER is advisable to prevent further flush rust. MIXING SAFECORE EP (S) is supplied as ready to use in pre-weighed packs of resin and hardner for easy on site mixing. Pour the hardner into the resin can, mix well using a paddle attached to an electric drill, for 2-3 minutes until a uniform colour is obtained. APPLICATION SAFECORE EP (S) may be applied by brush or airless spray to give a continuous coating on the prepared surface. A second coat may be subsequently applied when first coat is dried. Preferably next day. CLEANING Tools and mixers should be cleaned with SAFECORE solvent / Tool cleaner immediately after use. SHELF LIFE Shelf life is 6 months, when stored in manufacturer's undamaged sealed containers under dry conditions, protected from direct sunlight. HEALTH & SAFETY Hand Gloves must be used. Goggles for overhead application to prevent contact with eye. Any splashes on skin should be washed with water and medical advice sought. in enclosed areas, good ventilation must be ensured, and smoking must be strictly prohibited while using SAFECORE EP (S). QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/09/09/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE EP(S)

192

TM

PRIMER FOR SOLVENT BASED FLOOR COATINGS

FM/04/07/A

BENEFITS l Excellent bond bond with concrete substrates. l Ensures good bond even damp condition. l Good mechenical strength. l Simple to apply. l Can be used for primer before solvent based floor coatings. l To penetrate is porosity. PRODUCT SAFECORE EP PRIMER has developed to give excellent bonding of coatings where substrate is wet and where epoxy treatment makes impossible. SAFECORE EP PRIMER is a two part epoxy resin based primer to ensure excellent bond of coating coating on the substrate. SAFECORE EP PRIMER has excellent adhesion to most building materials, is non toxic once cured, and consequently is highly versatile material leading locations and circumstances. USES SAFECORE EP PRIMER can be used : As a clear primer for solvent based floor coatings. As a damp surface primer or sealer for concrete. PACKING SAFECORE EP PRIMER is supplied in 1 kg. & 5 kg. Packs consist of BASE and HARDNER. PROPERTIES Colour : Clear (When Cured), Pot Life : 40 Minutes @ 30OC, Hard Dry : 3 hours @ 30OC. APPLICATION MIXING : SAFECORE EP PRIMER is supplied in pre-weighed containers ready for mixing. Pour the contents of BASE components and mix throughly, preferably by mechanical means until and even uniform material is produced. A low speed drill with paddle attachment is recommended for mixing operations. APPLICATION : SAFECORE EP PRIMER should be applied by brush, roller or airless spray at a nominal rate of 5m 2/kg. Of primer. COVERAGE 5-6m 2 per kg. SHELF LIFE 12 months when stored in original unopened containers. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

193

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE EP PRIMER

TM

ANTI-CORROSIVE COATING FOR STEEL AND REINFORCEMENT

BENEFITS l Easy to apply l Pre-Packed l Excellent Weather Resistance l Good bonding with concrete. l Excellent adhesion. l Protect the rebars from sulphates and chlorides. l Economical. PRODUCT SAFECORE R is a two pack anti-corrosive protective coating for steel and reinforcement. USAGE Can be used in steel reinforcement in concrete. DESCRIPTION SAFECORE R is thin section coating designed to provide weather resistance to steel and reinforcement. It ensures excellent corrosion resistance to the reinforcement bars. WHERE TO USE On reinforcement, steel and embedded steel in concrete. PROPERTIES WORKING LIFE : at 20 oC 40 minutes, TOUCH DRY TIME : (at 20 oC) 4 hours. INSTRUCTION FOR APPLYING SAFECORE R SURFACE PREPARATION : The steel reinforcement should be cleaned by wirebrush or acid cleaning. All dust particles should be removed to achieve good bonding of coating. MIXING : SAFECORE R is supplied in two pack material with a powder component and the respective pre-weighed amount of liquid. The liquid should be poured into the suitable mixing vessel and the powder component added gradually to be under mechanical mixing. The continuous mixing should be done until a homogenous colour is achieved. APPLICATION : The mixed SAFECORE R should be applied by brush in one coat on substrate. CLEANING : Brush should be rinsed with water immediately after use. COVERAGE & SHELF LIFE One pack (2kg + 1 litre) will cover approximately 100 kg of 12 diameter steel bar. Shelf Life of SAFECORE R is 6 months. SAFETY PRECAUTION SAFECORE R is non-hazardous. However inhalation of dust of powder should be avoided. In the wet condition, the material is alkaline and any splashes to the skin should be washed off with water to prevent possible skin irritation. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/03/01/E

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE R

194

TM

LIQUID FOR CLEANING R-BARS AND STEEL SURFACES

FM/04/05/A

BENEFITS l Simple application by brush. l Effective rust removal, even from areas difficult to reach. l Contains no chloride-no chance of enhancing corrosion. l Cost effective coverage. l Removes oil, grease, carbon and dust particles deposited. l Self lubricating. l Shine and metal finishing. PRODUCT SAFECORE RR is a specially designed organic liquid which releases par ts bound fast due to rust, corrosion, carbon, tar, etc. It is used effectively to clean rust from steel surfaces before applying any protective coating on it. AREAS OF APPLICATION During repairs to concrete structures. Maintenance of mild steel structures like tanks, water pipelines, shuttering plates and other corroded steel surfaces. METHOD OF APPLICATION In case of heavy rusting of steel reinforcement, M.S. Plates or any other M.S. Surface, remove the loose rust by wire brushing, chipping, hammering or grinding so that majority of rust scale is removed. Apply SAFECORE RR on affected surface by using cotton waste swab or by brush application. Leave the surface to react with SAECORE RR for at least 15 to 30 minutes. The rusty surface will change its colour to original blackish steel then remove the loose rust particles by scrubbing or simple dusting with the brush. TECHNICAL INFORMATION Chemically : Non acidic and non alcoholic, Physically : Red Colour, Flash point : Greater than:650C, Irritation : Non-irritating effect, Viscosity : At 5 to 15 CPS, Specific Gravity : 0.900, pH : Neutral. PACKING 1 ltr., 5 ltrs., 10 ltrs., 20 ltrs., 50 ltrs. HEALTH & SAFETRY It is recommended to use hand gloves while application of SAFECORE RR. Avoid contact with eyes and skin. SHELF LIFE SAFECORE RR has a shelf life for 12 months if stored in dry cool place. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) cer tified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

195

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE RR

TM

HEAT RESISTANT, SILICONE ALUMINIUM PAINTS

BENEFITS l Excellent weather resisting properties . l Used for coating on stacks, exhaust systems, kilns, in cinerators etc. l Single pack, easy to use. l Gives brilliant lustre. l Resists high temperature up to 450oC. DESCRIPTION SAFECORE HT is one-pack, high performance, heat resistant aluminium paint based on silicone resin medium for protection of steel at high temperature between 400oC. to 650oC. It gives brilliant lustre with excellent weather resisting properties. It is used in industry for painting Chinney Stacks, Exhaust Systems etc. TYPICAL PROPERTIES FINISH : Bright Metallic ; FLASH POINT : Above 23oC ; CURING TIME : Dust free in 4 hours. COVERAGE 5 to 6 m2 per litre. APPLICATION The surface should be absolutely clean metal surface, free from rust and all contaminations, It must be applied by the Spray, Brush or Roller directly on clean metal surface. A second coating can be applied after 24 hours. SHELF LIFE 6 Months. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/08/09/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE HT

196

TM

TWO PART, EPOXY ZINC RICH PRIMER

FM/08/09/A

BENEFITS l Easy to apply. l Preweighed & premeasured quantity. l Can be overcoated with epoxy, polyurathine or chlorinated rubber etc. l Excellent weathering & chemical resistance proper ties l Can be applied by brush, roller or airless spray. l Does not get affected by welding or cutting operation of steel. DESCRIPTION SAFECORE ZRP is two part, epoxy zinc rich primer, which can be applied on a steel or galvenized or concrete surface to protect the surface from weathering & chemical resistance. COVERAGE 5M2 Per kg. TYPICAL PROPERTIES POT LIFE : 4 to 6 hours at 350C ; DRYING TIME : 15 - 30 minutes at 300C ; HARD DRY : 4 hours ; FULL CURE : 7 days ; OVERCOATING INTERVALS : 24 hours ; FINISH : Matt. APPLICATION After thoroughly preparing steel surface, SAFECORE ZRP can be applied by brush, roller or airless spray on steel surfaces. Sandblasting is recommended for the proper performance of the product. SAFECORE ZRP can be overcoated with our other range of protective systems. SAFECORE ZRP can also be applied on concrete surface as well. STORAGE LIFE 9 Months. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

197

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE ZRP

TM

TOOL CLEANING SOLVENT

BENEFITS l Low hazard. l Low evaporation rate. l Excellent solvency powers. l 80% Biodegradable. DESCRIPTION SAFECORE TOOLCLEAN is an equipment cleaner suitable for the removal of uncured epoxy. Polyester and polyurethane resins. It has a low evaporation rate, mild odour and low toxicity making it much more user friendly than other commonly used solvents. SAFECORE TOOLCLEAN is also largely biodegradable and photochemically non-reactive, and therefore more acceptable from environmental point of view. PACKING SAFECORE TOOLECLEAN is supplied in 5 ltr. and 25 ltr. Packs. TYPICAL USES Equipment cleaning. Uncured resin removal. Paint and graffiti removal. PROPERTIES APPEARANCE : Clear, colourless liquid. ODOUR : mild, FLASH POINT : 30 0C, VAPOUR PRESSURE : 10mm Hg@300C; SPECIAL GRAVITY : 0.921 @ 30 0C STORAGE & SHELF LIFE Store in cool conditions in secure place. SAFECORE TOOLCLEAN has a minimum of 12 months shelf life, when stored in original, unopened containers in accordance with the manufacturers conditions. HEALTH & SAFETY Do not breath vapour/spray. Avoid contact with skin and eyes. Provide adequate ventilation. Refer to Material Safety Data Sheet for further information. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) cer tified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/08/11/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE TOOLCLEAN

198

TM

199

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

BENEFITS l Solvent free, low odour. l Excellent adhesion to concrete, and stonework. l UV stable. l Cures under cool, damp conditions. l Clear, glossy film. l Low viscosity, Can be easily applied. l Good chemical resistance. l Provides protection, durability and high gloss. DESCRIPTION SAFECORE SEALER provides a glossy, tack free surface, even under conditions of high humidity, and is effectively non-yellowing under the influence of UV light. The product cures rapidly and is a versatile, chemical resistant sealer/clear coating for concrete and the range of FAIRSCREED and SAFECORE SCREEDS. PACKING & COVERAGE SAFECORE SEALER is supplied in 1kg and 5kg packs. 0.15 - 0.30 Kg/m2/coat. TYPICAL USES SAFECORE SEALER can be used as over coating on FAIRSCREED SCREEDS coatings, and various stone work etc. PROPERTIES Appearane : Clear liquid of low odour. Pot Life @ 30o C : 25-30 minutes. Curing : Tack free @ 6 hrs ;Tack free time : 6 hours 30o C. Hard day time : 14 hours @ 30o C. Full chemical resistance : 7 days @ 30o C. Chemical resistance : Excellent resistance to dilute acids and alkalis, oil, petrol, diesel, vegetable oils. SURFACE PREPARATION Concrete surfaces shall be a minimum of 21 days old and/or the residual moisture content shall be below 6%. Ensure that the concrete is clean and free from dust, laitance, grease, oil, curing compound and other contaminants. Suitable mechanical treatment, such as vacuum grit blasting, is recommended to remove contaminants and to provide a mechanical "Key" for SAFECORE SEALER. Sealing Epoxy screeds : Ensure that the Epoxy screed is clean and free from contaminants. Equipment Cleaning : Clean all equipment with SAFECORE TOOLCLEAN prior to curing of the resin. Curing : Allow to cure for a minimum of 24 hours @ 30o C before opening to foot trafic, and 48 hours @ 20o C prior to normal trafficking. Limitations : Do not apply to wet or uncured concrete surfaces. Do not apply at temperatures of 3o C or less. MIXING Pour the contents of the HARDNER container into the BASE component and mix thoroughly, preferably by low speed drill stirrer. Allow to stand for 2-3 minutes prior to application. APPLICATION Apply by brush or roller to the prepared surface at a nominal rate of 0.15-0.30 kg/m2. For application to Epoxy screeds, SAFECORE SEALER may be applied by a squeegee until refusal, then 'back rollered' using a short pile lambswool roller to remove excess. STORAGE & SHELF LIFE Store in dry conditions, out of direct sunlight, at temperatures between 10o C and 40o C. Do not expose to freezing conditions. SAFECORE SEALER has a minimum shelf life of 12 months when stored in original, unopened containers in accordance with the manufacturers instructions. HEALTH & SAFETY Avoid contact with skin and eyes. Please refer to Material Safety Data sheet for additional information. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/04/01/B

SAFECORE SEALER

TM

WET CURE PRIMER

BENEFITS l Exceptionally good bond. l Ensures good bond even in damp condition. l Good mechanical strength. l Can be used for primer before coating & screed. PRODUCT SAFECORE PRIMER SPECIAL has been developed to give excellent bonding of screed and mor tar where substrate is wet and where epoxy treatment makes impossible. SAFECORE PRIMER (SPECIAL) is a two pack epoxy resin based primer to ensure excellent bond of coating, screed on the substrate. PURPOSE To protect concrete floors, enhanced resistance to oil, grease, water penetration, dust, abrasion and chemical attack. PACKING 1 kg. Packing COVERAGE 4 - 6 m2 per kg. Depending on porosity of substrate. SHELF LIFE 12 months. HEALTH & SAFETY SAFECORE PRIMER (SPECIAL) is flammable during application, so that adequate safety precautions should be observed. (Please refer to the separate safety data sheet and general information sheet before use). QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) cer tified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/00/01/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE PRIMER SPECIAL

200

TM

BENEFITS l FAIRMATE CHEMICALS PVT. LTD. Manufactures a range of SAFECORE RESIN products based on epoxy resins and hardeners derived from aliphatic or aromatic polymines, polyester resins and polyurethane resins. All these products can be hazardous if not handled carefully. HAZARDS The hazards which can occur by mishandling SAFECORE resin compositions are : 1. Irritation due to contamination of skin or eyes. 2. Danger or irritation due to inhalation of vapour given off during handling and cure 3. Toxic effects due to oral ingestion or skin absorption. 4. Flammability and toxic combustion products. PRECAUTIONS Handling problems with SAFECORE compositions can be avoided by ensuring workers to obey the following simple rules ; 1. Maintain personal cleanliness at all times. 2. Prevent skin contact. 3. Wear clean protective clothing. 4. Do not put contaminationated articles in pockets. 5. Protect eyes from possible splashes. 6. Wash thoroughly before smoking, eating, etc. 7. Mix and handle epoxy products in well ventilated areas. 8. No smoking when working with SAFECORE resins. 9. Familiarise themselves with recommended handling techniques for epoxy products. GENERAL PRECAUTIONS The most important factor in handling SAFECORE resin compositions is to avoid any skin contact and if it does occur, to combat it immediately. Experience has shown that certain individuals show a much greater tendency than others for their skin to be irritated by epoxy resin compositions and a wide range of other chemical products. As a general rule, any persons with a known record or skin sensitivity should not be employed to work with epoxy resin compositions. PROTECTION OF SKIN Before handling SAFECORE compositions the hands and arms should always be protected by the use of a suitable barrier cream and in addition rubber or plastic gloves (preferably with washable cotton liners) should be worn wherever possible. Barrier cream should be used even when gloves are worn. If accidental skin contact does occur then the bulk of the resin composition should be immediately wiped off using a clean rag or paper towel. The remainder should be removed with the aid of a suitable cleansing agent, followed by thorough scrubbing with soap and water. Strong solvents such as acetone, MEK, Xylene etc, should not be used as they can cause irritation themselves and also tend to remove natural oils from the skin making it more vulnerable to attack. PROTECTION OF EYES It is most important to protect the eyes during the mixing and application of SAFECORE resin compositions. Splashing can occur during mixing and goggles or face visors should be worn. If eyes do become contaminated they should be washed with copious amounts of clean water and medical attention sought without delay if there is any suspicion of eye damage.. ORAL INGESTION Oral ingestion should never occur with proper handling of SAFECORE resin compositions. The danger of oral ingestion can be avoided by prohibiting smoking and consumption of food in the working area and by instructing personnel to wash their hands thoroughly, using both a cleansing cream and soap and water before smoking, eating, drinking and all toilet purposes.

201

FM/00/08/B

SAFE HANDLING GUIDE

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE RESINS

TM

RUST CONVERTER

BENEFITS l Easy to use l ENVIRONMENTALLY SAFE - non-flammable, non-poisonous, and emits no harmful fumes l Reducing The Frequency Of Maintenance. l Converts rust into inert iron complex. l Long term protection. l Reduces moisture vapor transmission through coating. l Low VOC content. l Safe to use. l Film forming coating. l Water thinned. l Fast dry. l Two step protection. PRODUCT SAFECORE RC is single component water based converting primer designed to convert iron oxide into a rustinhibiting barrier. It is an extremely effective barrier and acts as a sealer over which our epoxy primers, alkyds, moisture cured polyurethanes, may be applied. USES SAFECORE RC can be used in structural steel, machinery, equipment, vehicles, railings, marine applications, lawn furniture, decorative gates posts and railings, surface not accessible for blast deaning etc. COVERAGE Coverage of the SAFECORE RC depends on the amount of rust left on the metal surface being treated. PACKING 1, 5, 10, 50, 100 ltrs. Container SURFACE PREPARATION Remove all loose rust, scale, and deteriorated coating using hand or power tools. Remove all remaining dust, dirt, salt, and chemicals by washing using a FM-DEGREASER. Rinse thoroughly. All remaining rust and coatings must be tigjht-adhering with tapered edges. APPLICATION Apply one coat only this coating will dry to a black film in 15 minutes. For additional protection top coat with generic types of paint after three hours. Shake well before using. Do not use directly from can - pour into separate container and dip brush into the container. Never put brush into this can or return unused product into this can; this would contaminated the remaining material rendering it ineffective. TECHNICAL SPECIFICATION Solids content : 50% +/- 5%; Specific gravity : 1.3-1.4; Viscosity : 125 CP. SHELF LIFE 12 months from the date of manufacture when stored at 350C. HEALTH & SAFETY Avoid contact with skin and eyes. Please refer to Material Safety Data sheet for additional information. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/04/05/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

SAFECORE RC

202

TM

NAME OF THE CHEMICAL Acetic Acid Acetic Acid Acetic Acid Acetone Alum Ammonium Chloride Ammonium Hydroxide Ammonium Phosphate (Mono/Dibasic) Ammonium Sulphate Benezene Benezene Brine Chromic Acid Crude Oils Detergents Sulphonated Detergents Organic Diesel fuels Dimethyl Formamide Ethyl Acetate Ethyl Alcohol Ethylene Glycol Fatty Acids Ferric chloride Fertilisers Fuel Oils Glycerine Hydrochloric Acid Hydrochloric Acid Hydrochloric Acid Kerosene Methyl Alcohol Mineral Oils Naphtha Nitric Acid Nitric Acid Nitric Acid Oxalic Acid Phosphoric Acid Pot. Hydroxide Pot. Hydroxide Sea Water Sodium Chloride Sodium Hydroxide Sodium Hydroxide Sod. Hypochlorite Soyabean Oil Sulphuric Acid Sulphuric Acid Sulphuric Acid Sulphuric Acid Sulphuric Acid Sulphuric Acid Tannic Acid Toluene Vinegar Water (Deionised) Water (Distilled) Xylene

CONC. (%) 25 50 Glacial 10 All conc. All conc. 5 All conc. All conc. Vapour 100 Saturated 10 100 All All All 100 100 50 All All All 100 100 10 25 37 100 100 100 5 20 40 Saturated 80 10 45 All 5 50 10 All Vapour 5 25 50 70 93 All 100 All All All All

TEMPERATURE 99 82 38 82 121 99 82 99 121 49 38 99 65 121 82 82 99 NR 21 65 99 121 99 65 99 99 110 110 82 82 38 121 99 82 65 RT 99 99 65 82 99 99 65 82 65 99 177 99 99 82 NR 99 49 99 82 82 49

RESISTANCE R R R R R R R R R R R R R R R R R NR R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R NR R R R R R R

203

FM/03/01/A

SAFECORE VC

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

COMPARATIVE CHEMICAL RESISTANCE CHART

TM

SAFECORE AR The chemical resistance of coatings based on System (1) is indicated in the table below Water Vegetable and Animal Oils

Hydrocarbons

Alcohols

Glycols

Ketones

Organic acids, Aldehydes and Anhydrides

Inorganic acids

Alkalis

Chlorinated Hydrocarbons

Plasticizer

Foodstuffs and Beverages

Deionised Water SeaWater Caster Oil Fish Oil Linseed Oil Pine Oil Crude Petroleum Fuel Oil Aviation or motor spirit Benzene Hexane Toluene Dipentene Methanol Ethanol (95%) Ethanol (50%) Isopropanal N-Butanol Octanol Ethylene glycol Glycerol Propylene glycol Polythylene glycol Methyl ethyl ketone Acetone Methyl isobutyl ketone Acetic acid (glacial) Acetic acid (10%) Acetic anhydride Formaldehyde (37%) Formic acid Lactic acid Sulphuric acid (Concentrated) Sulphuric acid (50%) Hydrochloric acid (Concentrated) Nitric acid (concentrated) Nitric acid (10%) Phosphoric acid (43%) Liquor ammonia Ammonium hydroxide (10%) Caustic soda (30%) Carbon tetrachloride Chlorobenzene Epichlorohydrin Trichloroethy lene Dibutyl phthalate Dioctyl phthalate Tricresyl Phosphates Beer Wine Strong Liquors Fruit Juices Molasses

R R R R R R R R F R F R F F R S S R R R R R F F F F R F R F S F R F F R R R R R S F F F R R R R R S R R

R = Resistant for more than 12 months at 25C ; S = Resistant for about 3 months ; F = Failed

204

FM/08/00/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

COMPARATIVE CHEMICAL RESISTANCE CHART

TM

SAFECORE MMA

AT 20oC (680 F)

The following symbols are used : G : Good, L : Limited resistance P : Poor (unsatisfactory) CHEMICAL

CONCENTRATI ON

RESISTANCE CHEMICAL AT 20 C (68oF)

Acetaldehyde

100%

P

Acetic acid

10% 100%

G P

glacial

P

Acetic anhydride Acetone Acetrophenone Alcohol, allyl amyl benzyl n-butyl ethyl isopropyl

100%

10% 50% 100% 10% 50% 100%

Metol quinone Methlamine Methyl benzoate Methyl cyclohexanol Methylene Dichloride Methyl ethyl ketone Methyl naphtalene Methyl salicylate Monochlorob enzene Naptha Naphtalene Naphtalene crystals

L P P P P P P G L P L L

Nitrobenzene N-Octane 100 Octane Availation

Citric acid

P 2% in water Solution Saturated solution

L P G P G P P P P P P L G

G P

silicones R 220 F 130

L L

P

M441

P

P

M 110

L

P

Sodium carbonate

P

P

sodium chloride

sodium hydroxide sodium hydrochloride (10% chlorine) sodium thiosulphate Stearic acid sulphuric acid Tartaric acid

G

Saturated solution

L

L G P P L

Saturated solution

P

in paraffin 10% 100%

G P

L G

P

Crystals saturated

Saturated solution

Carbon disulphide Carbon letrachloride Chlorine Chloroform Chemical acid

RESISTANCE AT 20oC (68 F)

meta-Cresol Cyclohexane Cyclohexanol Cyclohexanone Cyclohexene Decahydronapht halene Dialkyl phthalate Seabacic acid

solution Nitric acid

Calcium chloride

CONCENTRATION

G

Saturated solution

G G

40%

G

10% 30% 98% Saturated Solution

G G P G

205

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

COMPARATIVE CHEMICAL RESISTANCE CHART

L G

Paraffin

G

Paraffin medicinal Perchloroethy ylene Phenol

G

Tetrahydrofuran Tetrahydronapht alene Toluen Trichloroethane Trichloroethylene Tricesyl phosphate Trixylenkyl phosphate Turpentine

olive transformer Oxalic acid

G G

P

water

G

P

wkhite spirit Xylene dibutyl phthalate dibutyl sebacate Dinonyl phthalate Dioctyl phthalate Dialkyl sebacate dioctyl sebacate Diethl ether dipentene Petroleum ether (100 - 120 C) Epichlorhydrin Ehyl accetate Ethylene dibromide Ethylene dichloride ethylene glycol Ethylene oxide

G P L

methyl

Saturated solution

G

10%

G

50% 100%

L P

Aluminium Potassium sulphate Ammonia Ammonium chloride

Saturated solution 0.88 SG solution Liquid saturaed solution

G G P

Amyl accetate

P G

Anbline

P

Anthracene Benzaldehyde Benzene Benzoyl chloride Buty acetyl ricinoleate N-Butyl chloride Buty stearate Butyraldeyde N-Bustyric acid Hyxane Hydrochloride acid Hydrocyanic acid Hydrofluric acid Hydrofluorboric acid Hydrogen peroxide Iron Perchloride Lactic acid Lanoline Magnesium chloride Mercury

206

Solution in Paraffin

G P P P

Ferric chloride Formaldehyde Formic acid

L P

Concentrated 10% Concentrated

L P P G G G P

Concentrated G 10 volvs

G

90%

P L G G G G

P P P P P P P

L L L L L P P G P P P P dry moist 10% aq 40% aq

Piperidine Potassium chlorate Potassium dichromate Potassium hydroxide Potassium Permanganate Polypropylene adipate Polypropylene laurate Polypropylene Sebacate

G G L G G

10% 90%

G P G

10% 95%

G P

Saturated solution 10%

G G

Glycerol

Phosphoric acid

P

Saturated solution 0.1 N

G

solution

G G G G

FM/08/00/B

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

Fuel Oils : Diesel

TM

SECTION 1 - ACID CHEMICAL Acetic acid Acetic acid Lactic acid Tartaric acid Oxalic acid Chromic acid Chromic acid Hydrochloric acid Hydrochloric acid Nitric acid Nitric acid Phosphoric acid Sulphuric acid Sulphuric acid Sulphuric acid SECTION 2 - ALKALIS AND INORGANIC SALTS Ammonium Carbonate Ammonium Hydroxide Ammonium Hydroxide Calcium Hydroxide Ferric Chloride Magnesium Sulphate Sodium Bisulphite Sodium Dichromate Sodium Hypochlorite Sodium Hydroxide Sodium Hydroxide Sodium Sulphate Sodium Sulphide Sodium Sulphite Sodium Thiocyanate Sodium Thiosulphate Stannic Chloride Zinc Sulpha TE SECTION 3 - SOLVENTS Acetone n-Butanol 2-Butoxy Ethanol Carbon Tetrachloride Dowanol PM Ethanol Ethanol Ethyl Acetate Ethylene Glycol Isopropanol Methanol Methyl Ethyl Keytone Petroleum Naphtha (heavy aromatic) Toluene 1, 1, 1 - Trichloroethane Turpentine Xylene Sea Water Skydrol Soy sauce Styrene Urea Whey

CONCENTRATI0N 5% 10% 10% 20% 10% 10% 20% 10% 20% 10% 30% 75% 50% 70% 90%

RATING VG G G E E G M E VG G M G M* E VG*

ALL 10% 25% ALL ALL SAT'D SAT'D 50% 16% 20% 50% Sat'd All All 57 All 70 All

E E VG E E E E E VG E E E E E E E E E

10% 98% 50% -

NR G M G M VG G S E G M* F* VG M G E G E VG E S G G

FM/08/00/B

SAFECORE ULTRACOAT

207

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

COMPARATIVE CHEMICAL RESISTANCE CHART

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

HIGHWAY REPAIR A variety of cementitious, polyester resin and bitumen based road repair concrete and mortar, which has fast setting and self compacting properties ROADCRETE (A FAST SETTING, CEMENTITIOUS GENERAL PURPOSE ROAD REPAIR MORTAR)

209

ROADCRETE L (A FAST SETTING CEMENTITIOUS LARGE SECTION ROAD REPAIR CONCRETE)

210

ROADCRETE SL (A FAST SETTING, CEMENTITIOUS, SELF COMPACTING ROAD REPAIR MORTAR)

211

ROADCRETE PR (POLYESTER RESIN BASED REPAIR MORTAR)

212

ROADCRETE ET SLURRY (HARDWEARING SCREED)

213

ROADCRETE MACADAM (A FAST SETTING, GENERAL PURPOSE INSTANT BITUMEN BASED ROAD REPAIR

214

CONCRETE)

ROADCRETE ADDITIVE ( A FAST SETTING, CEMENTITIOUS GENERAL PURPOSE ROAD REPAIR ADDITIVE)

215

ROADCRETE PRIMER (ACRYLIC BASED PRIMER)

216

208

TM

A FAST SETTING, CEMENTITIOUS GENERAL PURPOSE ROAD REPAIR MORTAR

BENEFITS l Excellent bond to concrete substrate l Extremely low permeability provides protection against carbon dioxide & chlorides l Rapid set lHigh strength l It will not shrink & ensure the positive expansion for better grip with old concrete surface l Fast setting l It can be applied over existing concrete floor and road l Easy to use l Cost effective road repair mortar l Open for the traffic for shortage timing l Can be used for man hole cover l It will not peel, crumble, dust or crack l Permanent repair to spalled & damaged concrete l Freeze thaw durability better than standard concrete. USES Repair to spalled concrete, gutters, road, manhole cover. Repairs of damaged concrete floors, support of road furniture ext. DESCRIPTION ROADCRETE is a single part cementitious road repair mortar composed of a factory controlled blend of special Portland cement, fine aggregates & specially additives. It is a fast curing, high strength trowel applied mor tar designed for rapid mortar. Its rapid set characteristics allow a fast return of the road to traffic. The product is chloride free and can be safely used in contact with reinforcing steel. TYPICAL PROPERTIES Colour : Grey powder; working life : 10 minutes ; setting time : 30 minutes Setting time: Initial setting time = 30 mins + 10 mins at 30 0C Final setting time = 90 mins + 10 mins at 300C Compressive strength at W/P ratio = 0.16 COMPRESSIVE STRENGTH KG/CM 2 W/p ratio

1 DAY

220

3 DAYS

340

7 DAYS

410

28 DAYS

440

APPLICATION SURFACE PREPARATION : All lose particle should be removed by wire brush & prewet the surface thoroughly and excess water to be removed. PRIMER : ROADCRETE PRIMER to be applied by brush. Allow the ROADCRETE PRIMER coat to become tacky, approximately 10 minutes @ 3oC. Apply mortar before the priming coat has dried. MIXING : Pour the measured gauging water into a suitable mixing vessel and slowly add the powder to the water. Whilst continuously mixing 25 kg of ROADCRETE will require 4 ltrs. Water. Mix using a mechanically stirrer e.g. Electric drill with paddle attachment until the material is uniform mixed. APPLICATION : Apply the mixed patching mortar to pre treated area. Trowel like regular concrete until desire finish. The mortar can be special curing is required in moderate ambient conditions. LAYING : Minimum thickness 50 mm. CURING : No curing is required. USAGE OF THE ROAD : Within two hours for the traffic PACKING & COVERAGE ROADCRETE is supplied 25 kg packs A 25 kg pack yield 12.5 ltr of mor tars sufficient for 0.75m2@ 25 mm thick. SHELF LIFE 9 Months if stored in a dry enclosed area in un opened. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) cer tified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product

209

FM/04/07/A

AGE IN DAYS

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

ROADCRETE

TM

A FAST SETTING, CEMENTITIUOS, LARGE SECTION ROAD REPAIR CONCERETE

BENEFITS l Excellent bond to concrete substrate l Great impact resistance than standard concrete l High strength l It will not shrink and ensure the positive expansion for better grip with old concrete sur face l Fast setting l It can be applied over existing concrete floor and road l Easy to use l Cost effective road repair mortar open for the traffic for shortage timing l It will improves adhesion, abrasion and durability l It will not peel , crumble, dust or crack permanent repair to spalled & damaged road l Freeze thaw durability better than standard concrete. USES Repair to large section damaged concrete road, floors spalled concrete, gutters, support of road furniture etc. DESCRIPTION ROADCRETE L is a single part cementitious fast setting large section road repair concrete composed of a factory controlled blend of special Portland cement, aggregates and specially additives. It is a fast setting, high strength, trowel applied mortal designed for large section damaged road repair concrete. Its rapid set characteristics allow a fast return of the road to traffic. The product is chloride free and can be safety used in contact with reinforcing steel. TYPICAL PROPERTIES Colour : Grey powder; working life : 10 minutes ; Setting time: Initial setting time = 30 mins + 10 mins at 300c Final setting time = 90 mins + 10 mins at 300c Compressive strength at W/P ratio = 0.12 AGE IN DAYS

COMPRESSIVE STRENGTH KG/CM 2 W/p ratio

1 DAY

330

3 DAYS

500

7 DAYS

630

28 DAYS

730

APPLICATION SURFACE PREPARATION : All lose particle should be removed by wire brush & prewet the surface thoroughly and excess water to be removed. PRIMER : ROADCRETE PRIMER to be applied by brush. Allow ROADCRETE PRIMER coat to become tacky, approximaterly 10 minutes @ 30oC. Apply mortar before the priming coat has dried. MIXING : Pour the measured gauging water into a suitable mixing vessel and slowly add the powder to the water. Whilst continuously mixing 25 kg of ROADCRETE L will require 4 ltrs. Water. Mix using a mechanically stirrer e.g. Electric drill with paddle attachment until the material is uniform mixed. APPLICATION : Apply the mixed patching mortar to pre treated area. Trowel like regular concrete until desired finish. The mortar can be placed in section of 50mm to 100mm in thickness. After placement no special curing is required in moderate ambient conditions. LAYING : Minimum thickness 50 mm. CURING : No curing is required. USAGE OF THE ROAD : Within two hours for the traffic. PACKING & COVERAGE ROADCRETE L is supplied 25 kg packs A 25 kg pack yield 12.5 ltr of mortars sufficient for 0.75m2 @ 25 mm thick. SHELF LIFE 9 Months if stored in a dry enclosed area in un opened. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product

210

FM/04/07/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

ROADCRETE L

TM

A FAST SETTING, CEMENTITIOUS, SELF COMPACTING ROAD REPAIR MORTAR

BENEFITS l Excellent bond to concrete substrate l Self compacting l Impact & Abrasion resistance l Fast setting l It can be applied over existing concrete floor and road l Easy to use l Cost effective road repair mortar l Open for the traffic for shortage timing l It will improves adhesion, abrasion and durability l It will not peel, crumble, dust or crack l Permanent repair to spalled & damaged road l Freeze thaw durability better than standard concrete. USES Repair to damaged concrete, floors & damaged road DESCRIPTION ROADCRETE SL is a single part fast setting self compacting road repair mortar. Composed of a factory controlled blend of specially port land cement, fine aggregates and specially additives. It is a fast setting, high strength, self compacting Road repair mortar. The product is chloride free can be safely used incontact with reinforcing steel. TYPICAL PROPERTIES Colour : Grey powder; working life : 20 minutes ; setting time : 50 minutes. COMPRESSIVE STRENGTH :

AGE IN DAYS

COMPRESSIVE STRENGTH KG/CM

2

W/p ratio

1 DAY

120

3 DAYS

175

7 DAYS

250

FM/04/07/A

APPLICATION SURFACE PREPARATION : All lose particle should be removed by wire brush & prewet the surface thoroughly and excess water to be removed. PRIMER : ROADCRETE PRIMER to be applied by brush. Allow the ROADCRETE PRIMER coat to become tacky, approximately 10 minutes @ 30oC. Apply mortar before the priming coat has dried. MIXING : Pour the measured gauging water into a suitable mixing vessel and slowly add the powder to the water. Whilst continuously mixing 25 kg of ROADCRETE SL will require 4 ltrs. Water. Mix using a mechanically stirrer e.g. Electric drill with paddle attachment until the material is uniform mixed. APPLICATION : Pour the mixed patching mortar to pre treated area. The patching mortar will be self levelled. LAYING : Minimum thickness 50 mm. CURING : No curing is required. USAGE OF THE ROAD : Within two hours for the traffic. PACKING & COVERAGE ROADCRETE SL is supplied 25 kg packs A 25 kg pack yield 12.5 ltr of mortars sufficient for 0.75m2@ 25 mm thick. SHELF LIFE 9 Months if stored in a dry enclosed area in un opened. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

211

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

ROADCRETE SL

TM

POLYESTER RESIN BASED REPAIR MORTAR

BENEFITS l Rapid strength gain. l Excellent flexural and tensile strength. l Can be applied at 00C. l Open to traffic in 1 hour. l DURABLE : Stronger than concrete. l High bond strength. l Rapid set. l Excellent adhesion . l Impact and abrasion resistant. DESCRIPTION ROADCRETE PR is a two part polyester resin based road repair mortar. It is a fast setting, high strength trowel applied mortar designed for damaged road repair. Its rapid set characteristics allow a fast return of the road to traffic. TYPICAL PROPERTIES Colour : Grey (mixed), Working life : 10 minutes, Setting time : 30 minutes, Compressive Strength : ROADCRETE PR develop strength equivalent to mature concrete within 2 to 6 hours temperature of 250C or higher. BOND STRENGTH : ROADCRETE PR makes a strong bond to most structural materials. For repairs to concrete. PACKING & COVERAGE ROADCRETE PR is supplied in 7.5 kg. Packs. Consist of BASE and HARDNER. A 7.5 kg pack will cover an area of 0.3 m2 @ 10mm thickness. APPLICATION SURFACE PREPARATION : All lose particles should be removed by wire brush. MIXING : Pour BASE into the bucket and slowly add the HARDNER mixed using a mechanically stirrer until a homogeneous mix is attained. APPLICATION : Apply the mixed material immediately after mixing. Do not try to re-mix once initial hardening is evident. LAYING : Minimum thickness 10mm CURING : No curing is required. USAGE OF THE ROAD : Within 1 hour for the traffic. SHELF LIFE 6 months if stored in a dry enclosed area in unopened. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/04/07/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

ROADCRETE PR

212

TM

HARDWEARING SCREED

FM/05/01/A

BENEFITS l Excellent bonding to concrete substrates l Self leveling l High impact, abrasion and wear resistant l Fast setting l It can be applied over existing concrete floors and roads l Easy to use l Cost effective road repair slurry - High durability l Fast cure l Excellent resistant to water and chemicals. USES Footbridges, ramps, loading bays, road ways, chemical bunds, sewage treatment works, effluent plants, wet working environments, car parks etc. DESCRIPTION ROADCRETE ET SLURRY is a three packs, factory controlled, bitumen based material, consisting of BASE, HARDNER and graded AGGREGATE. The mixed material provides a waterproof, flexible, abrasion resistant, and seamless wearing surface, to which slip resistant or skid resistant characteristics can be conferred by the broadcasting of Hardwearing Aggregates. ROADCRETE ET SLURRY can be applied directly to concrete surfaces. TYPICAL PROPERTIES Colour: Black; Pot life: 45 min at 30o C; Curing time: 6-8 hrs; Full chemical resistant: 7 days; Compressive strength: 38 N/mm2 ; Temperature:Application temp: 4o to 40o C; Service temp: -30o C to 100o C ; Hardwearing Aggregates : Black ; Moh’s Hardner of Aggregate : 7 to 8. APPLICATION SURFACE PREPARATION: All the loose particles should be removed by wire brush and prewet the surface thoroughly and excess water to be removed. PRIMER: SAFECORE WB PRIMER shall be applied on the prepared surface, and allow to dry for minimum 1 hr prior to ROADCRETE ET SLURRY. MIXING: ROADCRETE ET SLURRY consists of three components, the BASE, HARDNER & GRADDED AGGREGATE, which are supplied pre-weighed in the correct proportions. Take a Base and Hardener component blended until a uniform consistency is obtained. Pouring : SBS 2511 is a pourable material which can easily flow into even small gap of less than 10mm. Curing : Repaired area can be opened for traffic within 2 hours. Moist cure : once after two hours is recommended. However performs best if cured for initially. APPLICATION: The mixed ROADCRETE ET SLURRY shall be poured onto the prepared surface and spread out with a serrated trowel or steel float to a thickness of 2-4 mm, as required. The aggregate material then sprinkle on the wet applied material. CLEANING All tools and equipment must be cleaned with solvent CURING: Allow a minimum cure of 6-8 hrs @ 30Oc, before expose to light foot traffic. After 24 hrs.Oopen for traffic. PACKING & COVERAGE 5 kg + 25 kg Hardwearing Aggregates. It covers 6 to 7 m 2 per pack. SHELF LIFE 12 months in Original sealed containers stores under shade below 40OC. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

213

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

ROADCRETE ET SLURRY

TM

A FAST SETTING, GENERAL PURPOSE INSTANT BITUMEN BASED ROAD REPAIR CONCRETE

BENEFITS l Excellent bond to bitumen based substrate l Extremely low permeability provides protection against carbon dioxide and chlorides. l Rapid repair time. l High strength. l Fast setting. l Easy to use. l Cost effective instant road repair mortar. l Can be used for manhole cover. l It will not peel, crumble, dust or crack. l Permanent repair to spalled & damaged concrete. l Freeze thaw durability better than normal macadam. l Minimum labour required. USES Permanent reinstatement of pot holes / pockets in carriageways, footways, cycle paths, private drives. Effective repairs around manholes. STANDARD ROADCRETE MACADAM binder conforms to ASTM-D 1664, ASTM-D 2027 & IS 217-1988 or IS 454-1994 DESCRIPTION ROADCRETE MACADAM is a single pack bitumen based road repair macadam of a factory controlled fully graded hardstone, coarse and fine aggregates, formulated bitumen and special additives. It is a fast curing, high strength trowel applied concrete designed for instant repair. Its rapid set characteristic allows a fast reopening of traffic. The product is chloride free and can be safely used in contact with reinforcing steel. This material can be applied in wet condition in the temperature range of -9OC to 40OC. TYPICAL PROPERTIES Colour : Black colour; Working life : 15 minutes ; Setting time : 30 minutes. PACKING & COVERAGE ROADCRETE MACADAM is supplied 25 kg packs A 25 kg pack yield 12.5 ltr of concrete sufficient for 0.75m2@ 25 mm thickness. APPLICATION SURFACE PREPARATION : All lose particles should be removed by wire brush and airblow. APPLICATION : Apply the patching macadam to pre treated area trowel like regular macadam until desired finish. The mortar can be placed in thickness of 45 mm (to give a 30 mm compacted layer). After placement no special curing is required in moderate ambient conditions. LAYING : Minimum thickness 45 mm. CURING : No curing is required. USAGE OF THE ROAD : Within two hours after the repair. SHELF LIFE & STORAGE ROADCRETE MACADAM will have a shelf life of 9 months when kept in dry conditions at a temperature of 5oC to 45oC. Storage at higher temperatures and high humidity may reduce the shelf life. If allowed to stand for a long time, container should be stirred well before use. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/04/12/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

ROADCRETE MACADAM

214

TM

A FAST SETTING, CEMENTITIOUS GENERAL PURPOSE ROAD REPAIR ADDITIVE

FM/05/04/A

BENEFITS l Used to make general purpose road repair mortar or concrete. l Increase the workability. l Reduce the water content. l Excellent bond to concrete surface. l Extremely low permeability provides against carbon dioxide and chloride. l Rapid setting. l High strength. l It will non shrink and ensure the positive expansion for better grip with old concrete surface. l Open for traffic for shortage timing. l Can be used for man hole cover. l The mortar and concrete will not peel, crumble, dust or crack. l Permanent repair to spelled and damaged concrete. l Freeze thaw durability better than standard concrete. USES Repair to spalled concrete, gutters, road, manhole cover. Repairs of damaged concrete floors, support of road furniture etc. DESCRIPTION ROADCRETE ADDITIVE is a single pack, ready to used cementitious additives used in mortar or concrete to repair the roads. During dry mixing of aggregate and cement the ROADCRETE ADDITIVE is added to make fast setting high strength, easy to apply road repair mortar or concrete. Its fast setting characteristics allow a fast return of traffic. The product is chloride free and can be safety used in contact with reinforcing steel. TYPICAL PROPERTIES Colour : Grey powder; sand : Zone II APPLICATION SURFACE PREPARATION : All loose particle should be removed by wire brush. Prewet the surface thoroughly and excess water should be removed. PRIMER : ROADCRETE PRIMER to be applied by brush. Allow the ROADCRETE PRIMER coat to become tacky, approximately 10 minutes @ 3oC MIXING : ROADCRETE ADDITIVE is an additives added during dry mixing of aggregates and cement for making mortar and concrete. PACKING & COVERAGE ROADCRETE ADDITIVE is supplied in 5 and 25 kg sealed bag. SHELF LIFE 6 Months if stored in a dry enclosed area in un opened shed pack. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

215

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

ROADCRETE ADDITIVE

TM

ACRYLIC BASED PRIMER

BENEFITS l High dry and wet adhesion l Reduces permeability l Not affected by ultra violet light versatile l Cost effective l Not effected by chemical ranging from mild acids to strong alkalies l Reduce or prevents salt penetration and carbonation of concrete substrates l Low temperature film formation. USES ROADCRETE PRIMER can be used for floor topping renders and mortar that provide adhesive and sealing properties. PRODUCT ROADCRETE PRIMER is an acrylic base polymer suitable primer for cementitious mortars or sub leveling flooring materials providing penetration, adhesion and sealing property. TYPICAL PROPERTIES COLOUR : Milky White, STATE : Liquid , PH : Between 7 to 8, SPECIFIC GRAVITY : 1.005 + 0.005, SOLID CONTENET : 15% +_ 2.5% PACKING 1 ltr, 5 ltr, 100 ltr, and 200 ltr. Carboys. SHELF LIFE ROADCRETE PRIMER will have a storage life of 12 months in unopened containers when kept under shade. QUALITY ASSURANCE Fairmate manufactures entire range of construction chemicals under compliance of ISO 9001-2000, ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by KPMG Peat Marwick. TECHNICAL SERVICES While new advances and changes will take place one thing will never change is quality and meeting special needs of customer. Our laboratory in Baroda and technical personnel & experts are available to provide additional information and technical assistance. We are eager to work with you in development of new product and solve your problem.

FM/04/11/A

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

ROADCRETE PRIMER

216

ADMIXTURES SR NO. 1 2 3

PRODUCT NAME FAIRCRETE N FAIRCRETE LC FAIRCRETE HP

UNIT 50 KG CEMENT 50 KG CEMENT 50 KG CEMENT

DOSAGE 150ml TO 250 ml 150ml TO 300 ml 200ml TO 500 ml

STANDARD PACKING 50/100/200 ltr X 10/5/1 ltr. 50/100/200 ltr X 10/5/1 ltr. 50/100/200 ltr X 10/5/1 ltr.

EXPIRY 12 MONTH 12 MONTH 12 MONTH

4

FAIRCRETE R2

50 KG CEMENT

150ml TO 500 ml

50/100/200 ltr X 10/5/1 ltr.

12 MONTH

5

FAIRFLO

50 KG CEMENT

300ml TO 800ml

50/100/200 ltr X 10/5/1 ltr.

12 MONTH

6

FAIRFLO S

50 KG CEMENT

200ml TO 800ml

50/100/200 ltr X 10/5/1 ltr.

12 MONTH

7

FAIRFLO RM

50 KG CEMENT

200ml TO 800ml

50/100/200 ltr X 10/5/1 ltr.

12 MONTH

8

FAIRFLO ASD

50 KG CEMENT

100ml TO 500ml

50/100/200 ltr X 10/5/1 ltr.

12 MONTH

9

FAIRCRETE RMW

50 KG CEMENT

150ml TO 200ml

150ml X 50 POUCH

12 MONTH

50/100/200 ltr X 10/5/1 ltr. 10

FAIRCRETE RMW(LS)

50 KG CEMENT

200ml TO 400ml

150ml X 50 POUCH

12 MONTH

50/100/200 ltr X 10/5/1 ltr. 11

FAIRCRETE RMW ( C)

50 KG CEMENT

100 ML

200/100/50/10/5/1/ LTR

12 MONTH

12

FAIRCRETE AE

50 KG CEMENT

100ml TO 300 ml

200/100/50/10/5/1/ LTR

12 MONTH

13

FAIRCRETE NC

50 KG CEMENT 1000ml TO 2000ml

200/100/50/10/5/1/ LTR

12 MONTH

14

FAIRAMIN

50 KG CEMENT

30ml TO 60ml

200/100/50/10/5/1/ LTR

12 MONTH

15

FAIRPLASTER IP

50 KG CEMENT

200 gm

200 gm /1/5/25 kg.

12 MONTH

16

FAIRPLASTER IPS

50 KG CEMENT

1 kg

17

FAIRPLAST

50 KG CEMENT

100 TO 300 ML

1/5/25 kg X1 (BOX PACKING) 12 MONTH

18

FAIRFIBRE

50 KG CEMENT

125 gm

125 gm X 25 POUCH

19

FAIRFIBER SF

20

FAIRFIBRE NF

50 KG CEMENT

200gms

200gms X 25 POUCH

12 MONTH 12 MONTH

50 KG HDPE BAG 12 MONTH

21

SPRAYCRETE

50 KG CEMENT 100gms TO 250gms

25/5/1/ LTR

12 MONTH

22

FAIRCRETE W

50 KG CEMENT 600ml TO 1000 ml

200/100/50/10/5/1/ LTR

12 MONTH

23

FM-FLY ASH

40 KG WOVEN BAG

217

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

D O S A G E T A B L E

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

D O S A G E T A B L E WATERPROOFING SYSTEMS

HOUSE

SR NO.

PRODUCT NAME

QUANTITY

COVERAGE

STANDARD PACKING

EXPIRY

25KG 18KG + 10 LTR

25M2

1/5/25KG WOVEN BAG

9 MONTH

165 - 250 SQ. FT

0.450 LTR + 0.810KG

9 MONTH

WATERGUARD A (SUPER)

10KG + 5LTR

12 TO 15 M2

10KG + 5LTR

9 MONTH

4

WATERGURD I

10KG + 5 LTR

50 - 70 SQ. FT

10KG + 5 LTR

9 MONTH

5

WATERGUARD VR

1 LTR

5-6 M2 PER LTR PER 2 COAT

200/100/50/10/5/1 Ltr carboy

12 MONTH

6

WATERGURD WM(F)

25KG (11LTR)

1.4M2@ 10MM THICKNESS

25KG WOVEN BAG

9 MONTHS

7

WATERGURD WM(L)

25KG (11LTR)

1.4M2 - 25MM THICKNESS

1/5/25KG WOVEN BAG

9 MONTHS

8

WATERGURD LP

5KG

10-12M2/ 2 COATS

1/5/25KG WOVEN BAG

12 MONTH

9

WATERGURD CE

5KG

9-10M2/ 2 COATS

1/5/25KG WOVEN BAG

12 MONTH

10

WATERGUARD CL

4 TO 5 M2 PER COAT PER KG

1KG, 5 KG

11

WATERGUARD S

12

WATERREPELL S

13

WATERREPELLSUPER

14

WATERREPELL SR

15

WATERGURD AF

10KG + 5 LTR

50 - 70 SQ. FT

10KG + 5 LTR

16

WATERGURD AS

25KG

17- 25M2

25KG WOVEN BAG

17

WATERGUARD BRICKSEAL

25KG

16.5M2- 25M2

25KG WOVEN BAG

18

WATERGURD T

25KG

2.6M2 FOR 5MM THICKNESS

25KG WOVEN BAG

6 MONTH

19

WATERGURD PU

1LTR

6M2/ 2 COATS

5 LTR

12 MONTH

20

WATERGURD C

1KG

4-5M2

1/5/25KG WOVEN BAG

12 MONTH

1

WATERGURD

2

WATERGURD A

3

1 LTR

5 TO 6 M2 PER COAT

20 / 10/ 5/ 1 LTR

12 MONTH

4 TO 5 M2 PER 1 LTER

100/50/10/5/1 LTR

12 MONTH

4 TO 5 M2 PER 1 LTER

100/50/10/5/1 LTR

8 TO 10 M2 PER LTR

100/50/10/5/1 LTR 9 MONTHS

20KG BUCKET PACKING 50KG CARBOY PACKING 21

WATERGUARD DAMPROOF

22

WATERGUARD ROOFCOAT

1 ltr + 1 ltr water + 2kg cement

200/ 100/ 50/ 10/ 5/ 1 LTR 200/100/50/10/5/1/LTR & 200 ML

covers 100 FT2 For concrete 200ml/50 kg cement 23

WATERGURD EP

5KG

8-10M2/ 2 COATS

12 MONTH 5KG X 4 (ONLY BASE) 2/1 KG.

218

5 LTR.

5 LTR.

200GM 200GM

1800 KG 2000 KG

QUANTITY

DEPENDS UPON DEPTH AND EXTENT OF CRACKS

ADD IN 50 KG CEMENT ADD IN 50 KG CEMENT

3

COVERAGE 1800 KG/M 2000 KG/M3

BASE - 0.430KG HDR - 0.050KGa

25KG WOVEN BAG 25KG WOVEN BAG 25KG WOVEN BAG 25 KG WOVEN BAG 25KG WOVEN BAG POWDER 25KG WOVEN BAG LIQUID 5 LTRS JERRY CAN 200GM POUCH & 5 KG BAG 200GM POUCH BASE - 2.110KG HDR - 0.325KG AGG. - 7.400KG BASE - 2.150KG HDR - 0.315KG AGG. - 7.400KG BASE - 1.570KG HDR - 0.240KG AGG. - 10.200KG BASE - 0.300KG HDR - 0.700KG BASE - 3.700KG 5KG HDR - 1.300 KG 1,5,10,50,100 LTR 25KG WOVEN BAG 1,5,200 KG CARBOY

STANDARD PACKING

EXPIRY

3 MONTH

3 MONTH

6 MONTH

12 MONTH 12 MONTH

12 MONTH 12 MONTH 12 MONTH 12 MONTH 12 MONTH 12 MONTH 6 MONTH

9 MONTH 9 MONTH 12 MONTH

6 MONTH 6 MONTH 6 MONTH 6 MONTH 6 MONTH 6 MONTH

ENGINEERING GROUT

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

18

FLOWGROUT EPLV SPECIAL FLOWGROUT CPLV 25 KG FLOWGROUT PULV FAIRMATE SOIL 1, 5, 10, 50, STABILIZER & 100 ltr. Carbouy. POLYROCK FLOWGROUT ROCK CAPSULE

14 15 16 17

1.07 KG/LIT

1.92 GM/CC

ANCHORGROUT

1.9

1.8

1.92 gms/cc

2000 KG/M3

FLOWGROUT EPLV

FLOWGROUT EP(L)

11

3

12

FLOWGROUT EP(H)

10

DENSITY 1800 KG/M 2000 KG/M3 1800 KG/M2

13

FAIRADD FAIRADD (S) FLOWGROUT EP

7 8 9

PRODUCT NAME

FLOWGROUT 40 FLOWGROUT 60 FLOWGROUT AG FLOWGROUT SPECIAL FLOWGROUT 60(S) FAIRGROUT

1 2 3 4 5 6

SR NO.

D O S A G E T A B L E

219

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

D O S A G E T A B L E

INDUSTRIAL FLOORING SR NO. 1

PRODUCT NAME

QUANTITY

COVERAGE

FAIRTOP HD

2 3 4 5 6 7

40KG POWDER + 4 LTR. LIQUID FAIRTOP STD 25KG FAIRTOP 25KG FLOORSEAL C 1LTR FAIRSCREED EP 25KG PACK FAIRSCREED VF 1KG FAIRSCREED ULTRACRETE 25KG PACK

8 9

FAIRSCREED QT2 FAIRSCREED SL

25KG PACK 12.5KG PACK

10 11 12 13

FAIRSCREED COLOUR QTZ FAIRCRETE EP FAIRCRETE 16 FAIRSCREED PF

25KG PACK 25KG PACK 1KG

14 15

FAIRTOP METALLIC FAIRSCREED VC

25 KG 25 KG

16 17

FAIRSCREED GF FAIRSCREED ANTISTATIC

3' x 6', 2' x 4', 2' x 2' 2 12.5 KG 3.5 M PER 2 MM THICKNESS

220

1.5M2@15MM THICKNESS 2 5M 2 5M 5-7M2 2-6M2@4MM THICKNESS 2 0.67M WITH 1MM THICKNESS 2 2M @6MM THICKNESS 3M2@4MM THICKNESS 2.3M2@6MM THICKNESS 2 3.5M @2MM THICKNESS 2 6M @1MM THICKNESS 2.8M2@4MM THICKNESS 1.14M2@10MM THICKNESS

STANDARD PACKING 40KG WOVEN BAG + 4LTR. LIQUID 25KG WOVEN BAG 25KG WOVEN BAG 10 & 20 LTR. 25KG PACK(BASE+HDR+AGG.) 1KG & 5KG 25KG PACK (BASE+HDR+AGG.) 25KG PACK(BASE+HDR+AGG.) 12.5KG PACK

25KG PACK(BASE+HDR+AGG.) 25KG PACK(BASE+HDR+AGG.) 200/100/50/10/5/1/ LTR 0.65M2 WITH 1MM THICKNESS BASE - 0.540 1KG PACK HDR - 0.460 0.95 M2 AT 8 MM THICKNESS 25 KG WOVEN BAG 2.0 M2 AT 6 MM THICKNESS 25 KG BAG CONSIST OF (BASE+HDR+AGG.) 12.5 KG PACK

EXPIRY

9 MONTH 9 MONTH 9 MONTH

12 MONT 12 MONT 12 MONT

12 MONT 12 MONT

12 MONT 12 MONT 12 MONT 3 MONTH

SURFACE TREATMENT SR NO. PRODUCT NAME 1

SETRELEASE

QUANTITY

COVERAGE

1LTR

150-160 SQ.FT.

STANDARD PACKING

EXPIRY

200/100/50/10/5/1/LTR

12 MONTH

2

SETRELEASE RU

1LTR

40-60 SQ.FT.

200/100/50/10/5/1/LTR

12 MONTH

3

SETRELEASE SR

1LTR

10-15M2

200/100/50/10/5/1/LTR

12 MONTH

4

FAIRCURE WC

1LTR

50-60 SQ.FT.

200/100/50/10/5/1/LTR

12 MONTH

5

FAIRCURE C

1LTR

50-60 SQ.FT.

200/100/50/10/5/1/LTR

12 MONTH

6

SETRELEASE WC

1LTR

90-100 SQ.FT.

200/100/50/10/5/1/LTR

12 MONTH

7

FAIRCURE WX CLEAR

0.29KG

50-60 SQ.FT.

200/100/50/10/5/1/LTR

12 MONTH

8

FAIRCURE WX WHITE

0.29KG

50-60 SQ.FT.

200/100/50/10/5/1/LTR

12 MONTH

9

FAIRCURE RA

1LTR

5-6M2

200/100/50/10/5/1/LTR

12 MONTH

10

FAIRCURE RA(M)

1LTR

5-6M2

200/100/50/10/5/1/LTR

12 MONTH

11

FM DEGREASER

1LTR

2.5-5M2

200/100/50/10/5/1/LTR

12 MONTH

221

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

D O S A G E T A B L E

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

D O S A G E T A B L E CONCRETE REPAIR SR NO.

PRODUCT NAME

1

CEMSCREED HM (F)

2

CEMSCREED R

QUANTITY

COVERAGE

STANDARD PACKING

EXPIRY

DENSITY 2200 KG/M3

2200 KG/M3

25KG WOVEN BAG

12 MONTH

3M2

25KG + 4.5 LTR

25KG + 4.5 LTR

9 MONTH

3

CEMSCREED FP

25KG

1M @12MM THICKNESS

25KG WOVEN BAG

6 MONTH

4

CRACKSEAL

5KG

10-15 MM WIDTH &

1KG,5KG & 25KG

9 MONTH

1KG,5KG & 20KG

12 MONTH

7.5KG

12 MONTH

2

2-3 MM CRACK REPAIRED 5

CRACKFILL PASTE

5KG

30-40 MM WIDTH & 15-10 MM CRACK REPAIRED

6

FAIRSCREED PR

7.5KG

0.75M2

(BASE+HDR+AGG.) 7

FAIRSCREED R

7.5KG

0.75M2

7.5KG

12 MONTH

(BASE+HDR+AGG.) 8

FAIRBOND EP

0.3KG

1M2

1KG X 4

12 MONTH

5KG X 4 (ONLY BASE) 9

FAIRBOND EP SPEICAL

10

FAIRCRETE SB

11

FAIRCRETE SB (L)

0.7 kg per m2

1 kg. - 5 kg packing.

6-8m2 / litre

200/100/50/10/5/LTR.

12 MONTH

200ml, 1 / 5 /10 /50/100.

12 MONTH

ltr. Containers 12

FAIRCRETE AR

13

FAIRCRETE FBR

14

FAIRMATE CARBON WRAP

222

1 litre

6-8 m2

200/100/50/10/5/LTR.

12 MONTH

2 to 3 m2 per litre

10/5/LTR.

12 MONTH

300 TO 500KG. PER M

2

SR NO. PRODUCT NAME 1

3

QUANTITY COVERAGE

FAIRSEAL

FAIRSEAL P

6

FAIRSEAL R

4

FAIRSEAL C

8

FAIRSEAL PU

7

FAIRSEAL AR

12 13 14

FAIRSEAL B FAIRSEAL EPOXY STICK FAIRSEAL GLUE

15

FLOORSEAL PS

1 KG

STANDARD PACKING

BASE - 4.600KG BIG HDR - 0.400KG BASE - 0.920KG SMALL HDR - 0.080KG BASE - 4.600KG BIG HDR - 0.400KG BASE - 0.920KG SMALL HDR - 0.080KG BASE - 4.600KG HDR - 0.400KG BASE - 4.600KG HDR - 0.400KG 1.48 / RUNNING 5 KG PACK METER (BASE + HARDNER) 1KG,5KG,20KG IN BUCKET 50KG IN DRUM 200 GMS, 20 KGS 3 1/2 " &7” LENGTH 28 CM2 PER 50 NO. PER PACK IN 250 MM STICK IN LENGTH & 12 MM DIA 2-3 M2 OF 15MM Width 10 MM Thick

EXPIRY 12 MONTH 12 MONTH 12 MONTH 12 MONTH 12 MONTH 12 MONTH

12 MONTH

223

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

D O S A G E T A B L E POLYSULPHIDE SEALANT

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

D O S A G E T A B L E CONCRETE MORTAR SR NO. 1

PRODUCT NAME FAIRFIX TA

QUANTITY 25KG

50-80 SQ.FT.

COVERAGE

STANDARD PACKING 25KG WOVEN BAG

EXPIRY 9 MONTH

2

FAIRFIX TA STD

25KG

5-8M2

25 KG WOVEN BAG

9 MONTH

3

FAIRFIX TA SUPER

25KG

5-8M2

25 KG WOVEN BAG

9 MONTH

4

FAIRFIX TA (WHITE)

25KG

5-8M2

25 KG WOVEN BAG

9 MONTH

5

FAIRFIX TA WHITE (SPECIAL)

2 TO 3 KG/M2

5 / 25 KG. WOVEN BAG

6

FAIRFIX TP

6 to 9m2

5 / 20 KG. WOVEN BAG

7

FAIRFIX TT

8

FAIRFIX MORTAR

7-9 M2 FOR 4 OT 5 MM THICKNESS

40 KG BAG

9 MONTHS

20 KG.

9 MONTH

9

FAIRFIX TG

1KG

30 RUNNING FEET

1/5/25 KG WOVEN BAG

12 MONTH

10

FAIRFIX TG STD

1KG

30 RUNNING FEET

1/5/25 KG WOVEN BAG

12 MONTH

11

FAIRFIX TG SPECIAL

12

FAIRADD TA

13

FAIRSCREED TA

25KG PACK

2.6M2 @4MM THICKNESS

25KG PACK

12 MONTH

14

FAIRSCREED TG

15

READY PLAST

40KG

16

READY PLAST (I)

40KG

17

READY PLAST (E)

40KG

18

READY PLAST FB

40KG

19

READY PLAST FB (I)

40KG

20

READY PLAST FB (E)

40KG

21

READY PLAST C

25KG

22

READY PLAST T

25KG

23

FAIRPLASTER

20KG

24

FAIRPLASTER A

1 KG

25

FAIRPLASTER E

224

25 KG. PACK 30-32 SQ.FT@15-16MM THICKNESS 30-32 SQ.FT@15-16MM THICKNESS 30-32 SQ.FT@15-16MM THICKNESS 30-32 SQ.FT@15-16MM THICKNESS 30-32 SQ.FT@15-16MM THICKNESS 30-32 SQ.FT@15-16MM THICKNESS 20 SQ.FT@15-16MM THICKNESS 40-45 SQ.FT@ 5-7MM THICKNESS 1 M2 PER KG FOR 1 MM THICKNESS 0.75 M2 /KG AT 1 MM Thickness 1 M2 PER KG FOR 1 MM THICKNESS

40 KG WOVEN BAG

9 MONTH

40 KG WOVEN BAG

9 MONTH

40 KG WOVEN BAG

9 MONTH

40 KG WOVEN BAG

9 MONTH

40 KG WOVEN BAG

9 MONTH

40 KG WOVEN BAG

9 MONTH

25 KG WOVEN BAG

9 MONTH

25 / 40 KG WOVEN BAG

9 MONTH

20 KG WOVEN BAG

12 MONTH

1KG, 10 KG, 20 KG 5 KG, 20 KG BAG

12 MONTHS

PROTECTIVE COATING SR NO.

QUANTITY

COVERAGE

STANDARD PACKING

EXPIRY

1

SAFECORE LP

PRODUCT NAME

5KG

90-100 SQ.FT.

1 / 5 KG.

12 MONTH

2

SAFECORE SF

5KG

90-100 SQ.FT.

5 KG.

12 MONTH

3

SAFECORE AR

5KG

100 SQ.FT.

5 KG.

12 MONTH

4

SAFECORE AS

1 LTR

8- 10 M2 PER LTR

1 LTR.

5

SAFECORE PU

5KG

100 TO 120 SQ.FT

5 KG.

6

SAFECORE PU SEALER

1 KG PACK

12 TO 14 M2 PER 1 KG

1KG, 5 KG PACK

7

SAFECORE PU SEALER EX

1 KG PACK

12 TO 14 M2 PER 1 KG

1KG, 5 KG PACK

8

SAFECORE CE

5KG

90-100 SQ.FT.

5 KG.

12 MONTH

9

SAFECORE CE(S)

5KG

120-140 SQ.FT

5 KG.

12 MONTH

10

SAFECORE CE (LS)

11

SAFECORE ULTRACOAT

5KG

90-100 SQ.FT.

5 KG.

12

SAFECORE CR

1 LTR

9 TO 11 M2 PER LTR

4 LTR, 20 LTR

13

SAFECORE AC

1LTR

100-120 SQ.FT

1, 5, 10, 50, 100 ltrs

12 MONTH

14

FAIRCOAT

5KG

40-50 SQ.FT.

50/20/5/1KG BUCKET

12 MONTH

15

FAIRCOAT A

5KG

30-40 SQ.FT.

50/20/5/1KG BUCKET

12 MONTH

16

SAFECORE WB COATING

5KG

110-120 SQ.FT.

5 KG.

12 MONTH

17

SAFECORE WB PRIMER

5KG

250 SQ.FT.

5 KG.

12 MONTH

18

SAFECORE VC

5KG

100 -120 SQ.FT.

1KG / 5 KG

19

SAFECORE EP(F)

5KG

120-140 SQ.FT.

5 KG.

12 MONTH

20

SAFECORE EP(S)

5KG

120-140 SQ.FT.

5 KG.

12 MONTH

21

SAFECORE EP PRIMER

5KG

50-60 SQ.FT

1 / 5 KG.

12 MONTH

22

SAFECORE R

(2KG+1LTR)

100KG OF 12MM

POWDER 2KG

12 MONTH

PACK

DIAMETER STEEL BAR

LIQUID 1LTR

5 KG.

100/50/10/5/1 LTR.

12 MONTH

23

SAFECORE RR

24

SAFECORE HT

1 LTR

5 TO 6 M2 PER LTR

50/10/5/1 LTR.

12 MONTH 6 MONTH

25

SAFECORE ZRP

5KG

50 SQ.FT.

5 KG.

12 MONTH

26

SAFECORE TOOLCLEAN

27

SAFECORE SEALER

0.15 TO 0.3 KG

1M2 PER COAT

5 / 1 KG.

12 MONTH

28

SAFECORE SPL PRIMER

5KG

40-60 SQ.FT

1 KG.

12 MONTH

29

SAFECORE RC

100/50/10/5/1LTR

12 MONTH

5 LTR, 25 LTR.

225

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

D O S A G E T A B L E

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

D O S A G E T A B L E HIGHWAY REPAIR SR NO.

QUANTITY

COVERAGE

STANDARD PACKING

EXPIRY

1

PRODUCT NAME ROADCRETE

25 KG PACK

0.75 M2 @

25 KG PACK

9 MONTH

2

ROADCRETE L

25 KG PACK

25 KG PACK

9 MONTH

25 KG PACK

9 MONTH

7.5 KG

6 MONTH

25 MM Thickness 0.75 M2 @ 25 MM Thickness 3

ROADCRETE SL

25 KG PACK

0.75 M2 @ 25 MM Thickness

4

ROADCRETE PR

7.5 KG

0.3 M2 @ 10 MM Thickness

5

ROADCRETE ET SLURRY

5KG + 25 KG Agg.

6 TO 7 M2/Pack

5KG + 25 KG Agg.

12 MONTH

6

ROADCRETE MACADAM

25 KG PACK

0.75 M2 @

25 KG PACK

9 MONTH

25 MM Thickness

226

PRODUCT APPLICATION For the application of FAIRMATE products, our detailed instructions for use should be followed. As many factors can influence the specific consumption of FAIRMATE products, our indications of consumption are not binding on us. It remains essential to observe the generally accepted ruled of design and execution of construction works, when FAIRMATE products are used. The company reserves itself the right to change the formulation of FAIRMATE products if so required by new reserch and development. Normal precautions must be taken in handling FAIRMATE products to protect the skin and eyes. On no account should these products be used otherwise than for the purpose and in the manner prescribed by FAIRMATE. No liability can be accepted in the event of misuse.

FORCE MAJEURE/RAW MATERIAL SHORTAGE Should be company be delayed in, or prevented from, making delivery owing to acts of God, war, civil disturbance, prohibition of any kind, import and export restrictions, strikes, lockouts, trade disputes, difficulty in obtaining workers or materials, breskdown of machinery, fire, accident, or any other cause whatsoever beyound the the Company’s control, the Company shall be at liberty to cancel or suspend the contract without incurring any liability for any loss or damage resulting thereform.

227

AN ISO 9001, (EMS) 14001 & OHSAS 18001 CO.

GENERAL INFORMATION

FM/PG/05/09/B

List of our Satisfied clients : Increases

MODIFICATION OF EXPIRY DATE OF FOLLOWING PRODUCTS EFFECTIVE FROM 1/12/05 Sr No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Product Name Present Expiry FAIRCRETE N 12 MONTHS FAIRCRETE LC 12 MONTHS FAIRFLO 12 MONTHS FAIRCREE RMW 12 MONTHS FAIRPLAST IP 12 MONTHS FAIRFIBRE 12 MONTHS FAIRPLAST IPS 12 MONTHS WAERPLUG 9 MONTHS WAERGUARD A 9 MONTHS WATERREPELL S 12 MONTHS WATERGUARD I 12 MONTHS WAERREPELL SUPER 12 MONTHS FAIRADD 9 MONTHS FAIRADD S 9 MONTHS SAFECORE R 12 MONTHS SAFECORE PR 12 MONTHS SAFECORE RR 12 MONTHS FAIRCRETE SBL 12 MONTHS CRCKSEAL 12 MONTHS SETRELEASE 12 MONTHS SETRELEASE RU 12 MONTHS FAIRFIX TA 9 MONTHS FAIRFIX TA STD 9 MONTHS FAIRFIX TG 12 MONTHS FAIRFIX TG STD 12 MONTHS FAIRPLASTER E 12 MONTHS

Increase Expiry 24 MONTHS 24 MONTHS 24 MONTHS 24 MONTHS 24 MONTHS 36 MONTHS 24 MONTHS 12 MONTHS 24 MONTHS 24 MONTHS 24 MONTHS 24 MONTHS 24 MONTHS 24 MONTHS 24 MONTHS 24 MONTHS 24 MONTHS 36 MONTHS 24 MONTHS 36 MONTHS 36 MONTHS 24 MONTHS 24 MONTHS 24 MONTHS 24 MONTHS 24 MONTHS