Doka Floor End-shutter Clamp
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999802302 - 08/2018 en-GB
The Formwork Experts.
Doka floor end-shutter clamp User Information Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten
© by Doka GmbH, A-3300 Amstetten
User Information Doka floor end-shutter clamp
2
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User Information Doka floor end-shutter clamp
Contents 4 4 7
8 9 10
Introduction Elementary safety warnings Doka services
12 20 21 23 25
Product description Applicational range Instructions for assembly and use (Method statement) Assembly Stop-ends Safeguarding the slab-edges Additional areas of use Structural design
28
Component overview
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3
Introduction
User Information Doka floor end-shutter clamp
Introduction Elementary safety warnings User target groups
Remarks on this booklet
▪ This booklet is aimed at all persons who will be work-
▪ This document can also be used as a generally valid
▪
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ing with the Doka product or system that it describes. It contains information on the standard design for setting up this system, and on correct, compliant utilisation of the system. All persons working with the product described herein must be familiar with the contents of this booklet and with all the safety instructions it contains. Persons who are incapable of reading and understanding this booklet, or who can do so only with difficulty, must be instructed and trained by the customer. The customer is to ensure that the information materials provided by Doka (e.g. User Information booklets, Instructions for Assembly and Use, Operating Instruction manuals, plans etc.) are up to date and available to all users, and that they have been made aware of them and have easy access to them at the usage location. In the relevant technical documentation and formwork utilisation plans, Doka shows the workplace safety precautions that are necessary in order to use the Doka products safely in the usage situations shown. In all cases, users are obliged to ensure compliance with national laws, standards and regulations throughout the entire project and to take appropriate additional or alternative workplace safety precautions where necessary.
▪
Planning ▪ Provide safe workplaces for those using the form-
▪
Hazard assessment ▪ The customer is responsible for drawing up, docu-
menting, implementing and continually updating a hazard assessment at every job-site. This booklet serves as the basis for the site-specific hazard assessment, and for the instructions given to users on how to prepare and utilise the system. It does not substitute for these, however.
4
set of Instructions for Assembly and Use (Method Statement), or it can be incorporated into a site-specific set of Instructions for Assembly and Use (Method Statement). The graphics in this document or app, and also the animations and videos, depict states of partial assembly in some instances and are therefore not always complete as regards their depiction of safety equipment and measures. Nevertheless, customer must ensure use in compliance with the applicable regulations of safety equipment possibly not shown in these graphics, animations and videos. The individual sections contain further safety instructions and special warnings as applicable.
work (e.g. for when it is being erected/dismantled, modified or repositioned etc). It must be possible to get to and from these workplaces via safe access routes! If you are considering any deviation from the details and instructions given in this booklet, or any application which goes beyond those described in the booklet, then revised static calculations must be produced for checking, as well as supplementary assembly instructions.
Regulations; industrial safety ▪ All laws, Standards, industrial safety regulations and
▪
other safety rules applying to the utilisation of our products in the country and/or region in which you are operating must be observed at all times. If a person or object falls against, or into, the sideguard component and/or any of its accessories, the component affected may only continue in use after it has been inspected and passed by an expert.
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User Information Doka floor end-shutter clamp
Rules applying during all phases of the assignment
Introduction
Assembly ▪ The equipment/system must be inspected by the
▪ The customer must ensure that this product is
▪
▪ ▪
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erected and dismantled, reset and generally used for its intended purpose in accordance with the applicable laws, standards and rules, under the direction and supervision of suitably skilled persons. These persons' mental and physical capacity must not in any way be impaired by alcohol, medicines or drugs. Doka products are technical working appliances which are intended for industrial / commercial use only, always in accordance with the respective Doka User Information booklets or other technical documentation authored by Doka. The stability and load-bearing capacity of all components and units must be ensured during all phases of the construction work! Do not step on or apply strain to cantilevers, closures, etc. until suitable measures to ensure their stability have been correctly implemented (e.g. by tie-backs). Strict attention to and compliance with the functional instructions, safety instructions and load specifications are required. Non-compliance can cause accidents and severe injury (risk of fatality) and considerable damage to property. Sources of fire in the vicinity of the formwork are prohibited. Heaters are permissible only when used correctly and situated a correspondingly safe distance from the formwork. Customer must give due consideration to any and all effects of the weather on the equipment and regards both its use and storage (e.g. slippery surfaces, risk of slipping, effects of the wind, etc.) and implement appropriate precautionary measures to secure the equipment and surrounding areas and to protect workers. All connections must be checked at regular intervals to ensure that they are secure and in full working order. In particular threaded connections and wedged connections have to be checked and retightened as necessary in accordance with activity on the jobsite and especially after out-of-the-ordinary occurrences (e.g. after a storm). It is strictly forbidden to weld Doka products – in particular anchoring/tying components, suspension components, connector components and castings etc. – or otherwise subject them to heating. Welding causes serious change in the microstructure of the materials from which these components are made. This leads to a dramatic drop in the failure load, representing a very great risk to safety. It is permissible to cut individual tie rods to length with metal cutting discs (introduction of heat at the end of the rod only), but it is important to ensure that flying sparks do not heat and thus damage other tie rods. The only articles which are allowed to be welded are those for which the Doka literature expressly points out that welding is permitted.
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customer before use, to ensure that it is in an acceptable condition. Steps must be taken to exclude components that are damaged, deformed, or weakened due to wear, corrosion or rot (e.g. fungal decay). Mixing our formwork systems with those of other manufacturers can create risks that may lead to injury and damage to property. This requires separate verification. The equipment/system must be assembled and erected in accordance with the applicable laws, standards and rules by trained customer personnel whilst maintaining any applicable safety inspections that may be required. It is not permitted to modify Doka products; such modifications constitute a safety risk.
Closing the formwork ▪ Doka products and systems must be set up so that all loads acting upon them are safely transferred!
Pouring ▪ Do not exceed the permitted fresh-concrete pres-
sures. Over-high pouring rates overload the formwork, cause greater deflection and risk breakage.
Stripping out the formwork ▪ Do not strip out the formwork until the concrete has
▪
▪
reached sufficient strength and the person in charge has given the order for the formwork to be stripped out! When stripping out the formwork, never use the crane to break concrete cohesion. Use suitable tools such as timber wedges, special pry-bars or system features such as Framax stripping corners. When stripping out the formwork, do not endanger the stability of any part of the structure, or of any scaffolding, platforms or formwork that is still in place!
5
Introduction
Transporting, stacking and storing ▪ Observe all country-specific regulations applying to
▪ ▪ ▪
the handling of formwork and scaffolding. For system formwork the Doka slinging means stated in this booklet must be used – this is a mandatory requirement. If the type of sling is not specified in this document, the customer must use slinging means that are suitable for the application envisaged and that comply with the regulations. When lifting, always make sure that the unit to be lifted and its individual parts can absorb the forces that occur. Remove loose parts or secure them so that they cannot slip out of position and drop. All components must be stored safely, following all the special Doka instructions given in the relevant sections of this document!
Maintenance ▪ Only original Doka components may be used as
spare parts. Repairs may only be carried out by the manufacturer or authorised facilities.
Miscellaneous The weights as stated are averages for new material; actual weights can differ, depending on material tolerances. Dirt accretions, moisture saturation, etc. can also affect weight. We reserve the right to make alterations in the interests of technical progress.
User Information Doka floor end-shutter clamp
Symbols used The following symbols are used in this document: DANGER This is a notifier drawing attention to an extremely dangerous situation in which noncompliance with this notifier will lead to death or severe, irreversible injury.
WARNING This is a notifier drawing attention to a dangerous situation in which non-compliance with this notifier can lead to death or severe, irreversible injury.
CAUTION This is a notifier drawing attention to a dangerous situation in which non-compliance with this notifier can lead to slight, reversible injury.
NOTICE This is a notifier drawing attention to a situation in which non-compliance with this notifier can lead to malfunctions or damage to property.
Instruction Indicates that actions have to be performed by the user.
Sight-check Indicates that you need to do a sight-check to make sure that necessary actions have been carried out.
Tip Points out useful practical tips.
Reference Cross-references other documents.
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Introduction
Doka services Support in every stage of the project ▪ Project success assured by products and services ▪
from a single source. Competent support from planning through to assembly directly on site.
Rental and reconditioning service The formwork material needed for any particular project can be rented from Doka’s high-performing rental park. Doka Reconditioning cleans and overhauls both client-owned equipment and Doka rental equipment. High performance, in all stages of the project
Tender
▪ ▪ ▪ ▪ ▪
Efficient planning for a safe project sequence Efficient formwork solutions can be developed economically only if there is an understanding of project requirements and construction processes. This understanding is the basis of Doka engineering services.
Construction work
Project closeout
Engineering Execution planning Cycle planning Structure modelling/3D-planning Assembly drawings Statical calculation
▪ ▪ ▪
Project assistance from start to finish Every single project is unique and calls for individualised solutions. When it comes to the forming operations, the Doka team can help you with its consulting, planning and ancillary services in the field, enabling you to carry out your project effectively, safely and reliably. Doka assists you with individual consulting services and customised training courses.
Operations scheduling
Consulting and training Project processing on-site Formwork instructor Training & consulting
▪ ▪ ▪ ▪ ▪ ▪
Process optimisation Concremote myDoka Planning software Depot management Pre-assembly and assembly Pre-assembly service Formwork pre-assembly on site
▪
Logistics Organisation of transport & freight
▪ ▪ ▪
Rental and reconditioning service Rental service Formwork returns Reconditioning & service fixed rates
Optimise construction workflows with Doka Doka offers special tools that help you in designing transparent processes. This is the way to speed up pouring processes, optimise inventories and create more efficient formwork planning processes. Custom formwork and on-site assembly To complement its system formwork range, Doka offers customised formwork units. And specially trained personnel assemble load-bearing towers and formwork on site. Just-in-time availability Formwork availability is a crucial factor in realising your project on time and on budget. The worldwide logistics network puts the necessary formwork quantities on site at the agreed time.
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User Information Doka floor end-shutter clamp
Product description System dimensions
Doka floor end-shutter clamp The Doka floor end-shutter clamp is used for fast, safe forming of slab stop-ends. ▪ For slab thicknesses of up to 60 cm ▪ 3 different fixing methods ▪ Various types of stop-end are possible ▪ Fits all standard Doka handrail posts (also complies with the requirements of DIN EN 13374) ▪ Can be mounted and dismounted from either above or below when the End-shutter shoe is used ▪ Low unit weight (can be separated into 2 parts)
Doka floor end-shutter clamp
Height of anchor-point from top of wall: h1 ... 15 - 57.5 cm with End-shutter shoe h2 ... 18 - 57.5 cm using a Tie rod 15.0 and Bridge edge beam anchor 15.0 b ... formwork overlap min. 2 cm (as a rule, 5 cm) c ... stop-end width 2 - 15 cm d ... slab thickness max. 60 cm
Practical example
98023-233-01
Note: The edge railings must be mounted before the formwork sheets are laid out. 8
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User Information Doka floor end-shutter clamp
Applicational range Attachment methods with End-shutter shoe and End-shutter tie rod 15.0 15-40cm
with Tie rod 15.0 and Super plate 15.0
98023-205-01
with Bridge edge beam anchor 15.0
98023-206-01
Stop-end with Doka beam H20 and form-ply
with framed formwork panels
98023-203-01
with planks
98023-204-01
Ways of safeguarding slab edges with Handrail post XP 1.20m
with Handrail post 1.10m
98023-236-01
98023-231-01
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with Handrail post 1.00m
98023-201-01
with Scaffold tube 48.3mm and screw-on couplers
98023-202-01
9
User Information Doka floor end-shutter clamp
Instructions for assembly and use (Method statement) The procedures shown here assume that End-shutter shoes are being used. See "Assembly" for details of other fixing options. To make it easier to mount, the Doka floor endshutter clamp can be separated into 2 parts (see the section headed "Dismantling the Doka floor end-shutter clamp"). This also makes it possible to mount it from a ladder or when working in confined spaces.
working from a facade scaffold Read and observe the Instructions for Assembly and Use provided by the working scaffold manufacturer! ➤ Erect the facade scaffold. ➤ Mount the End-shutter tie rod and End-shutter shoe (see the section headed 'Assembly'). ➤ Tighten the End-shutter tie rod on the inside with the Super plate 15.0 (C) . ➤ Dismantle the Doka floor end-shutter clamp. ➤ Insert the End-shutter bracket into the End-shutter shoe.
working from a Bracket platform M or Folding platform K Follow the directions in the relevant User Information booklet! ➤ Mount the Bracket platform M or Folding platform K. ➤ Set up a climbing aid if needed. ➤ Mount the End-shutter tie-rod and End-shutter shoe (see "Assembly"). ➤ Tighten the End-shutter tie-rod on the inside with the Super-plate 15.0 (C) . ➤ Insert the Doka floor end-shutter clamp into the Endshutter shoe.
C
98023-225-01
a
C
➤ Mount the formwork (see the section headed "Stopends"). ➤ Mount the railings (see "Safeguarding the slab edges").
98023-224-01
Practical example with Folding platform K
➤ Mount the End-shutter slide onto the End-shutter bracket. ➤ Mount the formwork (see the section headed 'Stopends'). ➤ Mount the railings (see the section headed 'Safeguarding the slab edges').
98023-226-01
a ... max. 30 cm
Fixing the Doka floor end-shutter clamp with a Bridge edge beam anchor, tie-rod and Super-plate 10
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User Information Doka floor end-shutter clamp
working from a ladder
Dismantling
➤ Put up the ladder so that it stands firmly. ➤ Mount the End-shutter tie-rod and End-shutter shoe (see "Assembly"). ➤ Tighten the End-shutter tie-rod on the inside with the Super-plate 15.0 (C) . ➤ Dismantle the Doka floor end-shutter clamp ➤ Insert the End-shutter bracket into the End-shutter shoe.
To dismantle, perform the above steps in reverse order. NOTICE To safely dismount the Doka floor end-shutter clamp 'from above', use personal protective equipment to protect against falls (e.g. a Doka personal fall-arrest set)!
➤ Mount the End-shutter slide onto the End-shutter bracket. ➤ Mount the formwork (see the section headed "Stopends"). ➤ Mount the railings (see "Safeguarding the slab edges").
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98023-226-02
98023-227-01
C
11
User Information Doka floor end-shutter clamp
Assembly Variant 1 '1-man-assembly' using End-shutter shoe and End-shutter tie rod 15.0 15-40cm
➤ Determine the required height position on the Doka floor end-shutter clamp itself, or find this out from the project plan, and insert a fastening bolt into the appropriate hole (see the section headed 'System dimensions').
98023-209-01
➤ Prepare tie-holes, spaced the chosen distance apart (see the section headed 'Structural design'). On walls formed by framed formwork panels, the existing tie-holes can be used. ➤ Working from the outside, push the End-shutter tie rod 15.0 15-40cm through the End-shutter shoe and the tie-hole.
D
E
NOTICE ➤ Tighten the End-shutter shoe firmly! This ensures that the Doka floor end-shutter clamp is safely positioned. ➤ Secure from the inside by turning the Super plate 15.0.
D Doka floor end-shutter clamp E Fastening bolt
C
➤ If a Universal plug R20/25 or Plug for closure plate R25 has been plugged into the End-shutter clamp, remove this plug. The plug is only needed in Methods 2 and 3.
A
B
98023-208-01
A End-shutter shoe B End-shutter tie rod 15.0 15-40cm C Super plate 15.0
F
98023-210-01
Make sure that the End-shutter shoes are correctly positioned in the vertical (you can see this from the inside by checking that the flattened 'sides' of the End-shutter tie rod are in the vertical)! If necessary, re-tighten the End-shutter tie rod 15.0 15-40cm with a Tie-rod wrench 15.0/20.0.
98023-208-02
12
F Universal plug R20/25 or Plug for closure plate R25
The Doka floor end-shutter clamp is designed so that when it is used in Method 1 (with an End-shutter shoe) the stop-end will stand exactly in the vertical without needing any Universal plug R20/25 or Plug for closure plate R25. When the End-shutter clamp is used without these distancer plugs in Method 2 or 3 (without an End-shutter shoe), the stop-end will be inclined slightly forward. If this is not desired, then one of these two types of distancer plug must be fitted.
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User Information Doka floor end-shutter clamp
➤ Insert the Doka floor end-shutter clamp into the Endshutter shoe.
➤ Push the End-shutter slide up against the stop-end.
I
98023-220-01
J
D
I Stop-end J End-shutter slide
A 98023-213-01
A End-shutter shoe D Doka floor end-shutter clamp
➤ Push the wedge unit towards the stop-end. ➤ Tighten the Impact wedge 170mm (until the hammer rebounds from the wedge). ➤ Press the End-shutter slide against the stop-end with the Slide wedge 235mm.
Close-up: extra hole for optional anti-liftout guard, e.g. Spring cotter 5mm
J G
98023-213-02
2
98023-211-02
3
➤ Loosen the Impact wedge 170mm and Slide wedge 235mm.
G
G H J K
H 1
K
Impact wedge 170mm (galvanised yellow) Slide wedge 235mm (galvanised blue) End-shutter slide Wedge unit
➤ Mount the desired railings (see the section headed 'Safeguarding the slab edges').
H 98023-212-02
G Impact wedge 170mm (galvanised yellow) H Slide wedge 235mm (galvanised blue)
➤ Install the stop-end, for example with framed formwork panels (for other types of stop-end see the section headed 'Stop-ends').
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User Information Doka floor end-shutter clamp
Variant 2 Mounting using Tie rods 15.0 and Super plates 15.0: WARNING Sensitive rod steel! ➤ Never weld or heat tie rods. ➤ Tie rods that are damaged or have been weakened by corrosion or wear must be withdrawn from use. ➤ Prepare tie-holes, spaced the chosen distance apart (see the section headed 'Structural design'). On walls formed by framed formwork panels, the existing tie-holes can be used. ➤ One person pushes the Tie rod 15.0 through the tiehole from the inside, with a Super plate 15.0 already screwed onto it. M
L 98023-216-01
L Tie rod 15.0 M Super plate 15.0
➤ If not already fitted, plug a Universal plug R20/25 or Plug for closure plate R25 into the hole in the Doka floor end-shutter clamp.
F
98023-210-01
F Universal plug R20/25 or Plug for closure plate R25
The Doka floor end-shutter clamp is designed so that when it is used in Method 1 (with an End-shutter shoe) the stop-end will stand exactly in the vertical without needing any Universal plug R20/25 or Plug for closure plate R25. When the End-shutter clamp is used without these distancer plugs in Method 2 or 3 (without an End-shutter shoe), the stop-end will be inclined slightly forward. If this is not desired, then one of these two types of distancer plug must be fitted. ➤ Working from the outside, push the Doka floor endshutter clamp onto the tie rod (so that the fastening bolts rest on the top of the tie rod), and tighten it with a Super plate 15.0.
➤ Determine the required height position on the Doka floor end-shutter clamp itself, or find this out from the project plan, and insert a fastening bolt into the appropriate hole (see the section headed 'System dimensions').
98023-209-01
D
E
D Doka floor end-shutter clamp E Fastening bolt
M L
98023-215-01
D
D Doka floor end-shutter clamp L Tie rod 15.0 M Super plate 15.0
➤ Loosen the Impact wedge 170mm and Slide wedge 235mm.
G
H 98023-212-02
G Impact wedge 170mm (galvanised yellow) H Slide wedge 235mm (galvanised blue)
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User Information Doka floor end-shutter clamp
➤ Install the stop-end, for example with framed formwork panels (for other types of stop-end see the section headed 'Stop-ends'). ➤ Push the End-shutter slide up against the stop-end.
I
98023-220-01
J
I Stop-end J End-shutter slide
➤ Push the wedge unit towards the stop-end. ➤ Tighten the Impact wedge 170mm (until the hammer rebounds from the wedge). ➤ Press the End-shutter slide against the stop-end with the Slide wedge 235mm. J G 2
98023-211-02
3
G H J K
H 1
K
Impact wedge 170mm (galvanised yellow) Slide wedge 235mm (galvanised blue) End-shutter slide Wedge unit
➤ Mount the desired railings (see the section headed 'Safeguarding the slab edges').
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User Information Doka floor end-shutter clamp
➤ Twist a Tie rod 15.0 0.50m into the Bridge edge beam anchor 15.0.
Variant 3 Mounting using Bridge edge beam anchor 15.0
P
Fitting the Bridge edge beam anchor: ➤ The required spacing of the anchorage points in the concrete must be prepared before the walls are poured (see the section headed 'Structural design'). ➤ Nail a nailing cone to the form-ply (position as shown in shop drawing / assembly plan).
R
98023-222-01
P Bridge edge beam anchor 15.0 R Tie rod 15.0 0.50m
N
9418-203-01
O
N Nailing cone 15.0 O Sealing ring
➤ Determine the required height position on the Doka floor end-shutter clamp itself, or find this out from the project plan, and insert a fastening bolt into the appropriate hole (see the section headed 'System dimensions').
98023-209-01
Make sure that the sealing ring is fitted correctly! ➤ Push the Bridge edge beam anchor onto the nailing cone.
D
9418-204-01
E
P Q
D Doka floor end-shutter clamp E Fastening bolt
P Bridge edge beam anchor 15.0 Q Reinforcement
➤ Tie the Bridge edge beam anchor tightly to the reinforcements with binding wire. This prevents it from working loose during pouring and vibration.
➤ If not already fitted, plug a Universal plug R20/25 or Plug for closure plate R25 into the hole in the Doka floor end-shutter clamp.
After the formwork has been struck: ➤ Remove the nailing cone from the anchoring point. F
b 98023-210-01
a
N
F Universal plug R20/25 or Plug for closure plate R25
9418-205-01
a ... concrete cover 4.0 cm b ... placement depth 11.5 cm N Nailing cone 15.0
16
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User Information Doka floor end-shutter clamp
➤ Working from the outside, push the Doka floor endshutter clamp onto the tie rod (so that the fastening bolts rest on the top of the tie rod), and tighten it with a Super plate 15.0.
➤ Push the End-shutter slide up against the stop-end.
I
J
98023-220-01
The Doka floor end-shutter clamp is designed so that when it is used in Method 1 (with an End-shutter shoe) the stop-end will stand exactly in the vertical without needing any Universal plug R20/25 or Plug for closure plate R25. When the End-shutter clamp is used without these distancer plugs in Method 2 or 3 (without an End-shutter shoe), the stop-end will be inclined slightly forward. If this is not desired, then one of these two types of distancer plug must be fitted.
I Stop-end J End-shutter slide
➤ Push the wedge unit towards the stop-end. ➤ Tighten the Impact wedge 170mm (until the hammer rebounds from the wedge). ➤ Press the End-shutter slide against the stop-end with the Slide wedge 235mm. J G 2 D
3 98023-211-02
M L
98023-215-01
D Doka floor end-shutter clamp L Tie rod 15.0 M Super plate 15.0
➤ Loosen the Impact wedge 170mm and Slide wedge 235mm.
G H J K
H 1
K
Impact wedge 170mm (galvanised yellow) Slide wedge 235mm (galvanised blue) End-shutter slide Wedge unit
➤ Mount the desired railings (see the section headed 'Safeguarding the slab edges').
Dismantling G
To dismantle, perform the above steps in reverse order. H 98023-212-02
G Impact wedge 170mm (galvanised yellow) H Slide wedge 235mm (galvanised blue)
NOTICE To safely dismount the Doka floor end-shutter clamp 'from above', use personal protective equipment to protect against falls (e.g. a Doka personal fall-arrest set)!
➤ Install the stop-end, for example with framed formwork panels (for other types of stop-end see the section headed 'Stop-ends').
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User Information Doka floor end-shutter clamp
Using on brick walls
Installation
Note: Only fixing-method 2 is possible (Tie-rod and Superplate 15.0). WARNING ➤ Extra tie-backs needed on the inside, e.g. with plumbing struts.
➤ Only anchor in masonry that has sufficient load-bearing capacity. Bulk density ≥ 0.8 kg/dm3 Characteristic compressive strength: ≥ 10 N/mm2 (100 kg/cm2) Wall thickness at least 24 cm NOTICE Special care is needed when preparing suspension points in masonry. Every suspension point must be inspected by a skilled person before being loaded.
Drilled holes in the footplates T
Plumbing strut 340 IB, 540 IB
L S
M U
b
a
Plumbing strut 260 IB b
D
9723-288-01
9727-343-01
a ... diam. 26 mm b ... diam. 18 mm
V
Anchoring the footplate 98023-218-01
α ... max. 45° D Doka floor end-shutter clamp L Tie-rod 15.0 M S T U V
Super-plate 15.0 Plumbing strut 260, 340 or 540 IB Multi-purpose waling WS10 Top50 (for distributing the loads) Anchor bracket M Doka Express anchor 16x125mm
The Doka express anchor can be re-used many times over. Characteristic cube compressive strength of the concrete (fck,cube): min. 15 N/mm2 (C12/15 grade concrete) Follow the directions in the 'Doka expressanchor 16x125mm' Fitting Instructions! Required safe working load of alternative anchors for footplates: Rd ≥ 20.3 kN (Fpermissible ≥ 13.5 kN) Follow the manufacturers' applicable fitting instructions. Dismantling ➤ Remove the Doka floor end-shutter clamp. Before proceeding with any further worksteps, make absolutely sure that the Doka floor end-shutter clamps have been removed from the suspension points. ➤ Unscrew the Express anchor or dowel, and remove the suspension point.
18
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User Information Doka floor end-shutter clamp
Dismantling the Doka floor endshutter clamp To make it easier to mount, the Doka floor endshutter clamp can be separated into 2 parts. ➤ Loosen the Impact wedge 170mm and Slide wedge 235mm. ➤ Move the End-shutter slide inwards until the Slide wedge 235mm can be pulled into the profiled tube (see close-up). I
3
F 1
G
2
98023-219-01
98023-221-01
I
F
G
Close-up showing the End-shutter bracket in the "open" position I End-shutter slide F Impact wedge 170mm G Slide wedge 235mm
➤ Move the End-shutter slide outwards until the Slide wedge 235mm can be pulled out completely. 1 I
2
G 98023-219-02
I End-shutter slide G Slide wedge 235mm
➤ Pull the End-shutter slide off the End-shutter bracket. Animation: https://player.vimeo.com/video/284892759 Assembling the Doka floor end-shutter clamp ➤ To assemble the Doka floor end-shutter clamp, carry out the above steps in reverse order.
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User Information Doka floor end-shutter clamp
Stop-ends NOTICE Make sure that the stop-end extends at least 15 cm above the height of the finished floorslab! If it does not, an extra toeboard must be mounted!
with Doka beam H20 and form-ply
If a foam rubber seal (e.g. Sealing tape KS) is inserted on the underside of the formwork, this prevents cement slurry seeping out.
D
with framed formwork panels Possible framed formwork panels (max. width see the section headed 'Structural design'): ▪ Framax Xlife panels ▪ Alu-Framax Xlife panels ▪ Frami Xlife panels
C B
98023-203-02
B Doka floor end-shutter clamp C Doka beam H20 D Form-ply
Note: As a basic rule, it is forbidden to use formwork beams "horizontally" (i.e. with the load-direction perpendicular to the web). However, the application shown here – with the Doka floor end-shutter clamp – is allowed.
with planks
A Framed formwork panel B Doka floor end-shutter clamp
Note: When e.g. 60 cm wide framed formwork panels are used with 2 cm of formwork overlap, slab thicknesses of up to 58 cm are possible. E B
98023-204-02
B Doka floor end-shutter clamp E Plank
20
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User Information Doka floor end-shutter clamp
Safeguarding the slab-edges Note: The plank and board thicknesses given here comply with the C24 category of EN 338. Observe all national regulations applying to deckboards and guard-rail boards.
Handrail post 1.10m Follow the directions in the 'Handrail post 1.10m' User Information booklet. ➤ Twist a Handrail post 1.10m into the Doka floor endshutter clamp until it is fully engaged. ➤ Insert guardrail boards and secure them with nails.
Handrail post XP 1.20m Follow the directions in the 'Edge protection system XP' User Information booklet. ➤ Push the Handrail post XP 1.20m into the handrailpost holder of the Doka floor end-shutter clamp until it locks ('Easy-Click' function). ➤ Hang the Protective grating XP into place in all 4 Handrail-post plates. The Handrail post XP 1.20m also allows guardrail boards and scaffold tubes to be used as the side railings.
98023-236-02
A
C
B
98023-236-03
A Handrail post 1.10m B Doka floor end-shutter clamp C Guardrail boards
Handrail post 1.00m
98023-231-03
B Doka floor end-shutter clamp J Handrail post XP 1.20m K Protective grating XP 2.70x1.20m
➤ Insert a Handrail post 1.00m into the handrail-post holder on the Doka floor end-shutter clamp and secure it with a Spring cotter 5mm (included with product). ➤ Add a wooden spacer (11x3.5x2cm – provided at site). ➤ Insert guardrail boards and secure them with nails.
Note: The Protective grating XP can only be used on 45 cm wide framed formwork panels, and only for as long as the formwork is left in place. After the formwork has been stripped out, other safety barriers must be put up.
C F
98023-201-02
D
B C D E F
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F E
98023-201-03
B
Doka floor end-shutter clamp Guardrail boards Handrail post 1.00m Spring cotter 5mm Wooden spacer
21
User Information Doka floor end-shutter clamp
Scaffold tube 48.3mm Tools for mounting the couplers and scaffold tubes: Fork wrench 22 mm NOTICE There must be an at least 15 cm high toeboard in place around the edge of the finished floor slab. ➤ Fasten 2 Screw-on couplers 48mm 50 onto the Doka floor end-shutter clamp. ➤ Firmly clamp the Scaffold tube 48.3mm 1.50m to the screw-on couplers. ➤ Fasten horizontal scaffold tubes onto the vertical scaffold tube using Normal couplers 48mm.
I G
H
G
98023-202-02
B
98023-202-03
B Doka floor end-shutter clamp G Screw-on coupler 48mm 50 H Scaffold tube 48.3mm I Normal coupler 48mm
22
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User Information Doka floor end-shutter clamp
Additional areas of use Fall protection behind flat-roof parapets NOTICE In this application, the Doka floor end-shutter clamp must not be used as a working platform or as a stop-end for concrete loads.
Standard utilisation
End-shutter slide turned 180°
H
H
b
b G
G
a
a
J
M
F
F
E I
D
E
K
C
D
C L
B
N A
Tr898-201-01
Tr898-200-01
A
a ... max. 11 cm b ... min. 100 cm
B
a ... max. 30 cm b ... min. 100 cm
A B C D E F
Doka floor end-shutter clamp Wedge 235mm Wedge 170mm End-shutter slide Formwork sheet fixed on by nails Toeboard (e.g. 3-SO formwork sheet, height 50 cm, site-provided) G Handrail post XP 1.20m H Protective grating XP 2.70x1.20m I Deck-board, max. 50x160 mm (site-provided) J Flashing
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A B C D E F G H K L M N
Doka floor end-shutter clamp Wedge 235mm Wedge 170mm End-shutter slide Formwork sheet fixed on by nails Toeboard (e.g. 3-SO formwork sheet, height 50 cm, site-provided) Handrail post XP 1.20m Protective grating XP 2.70x1.20m Deck-board, max. 50x350 mm (site-provided) Squared timber, 40x40 mm (site-provided) Flashing leaving gap for thermal insulation Spring cotter 5 mm (not included in scope of supply)
23
User Information Doka floor end-shutter clamp
Modifying the Doka floor end-shutter clamp ➤ Dismount the End-shutter slide (see the section headed 'Dismantling the Doka floor end-shutter clamp'). ➤ Turn the End shutter slide 180° and push it back onto the Doka floor end-shutter clamp. ➤ Fix the End-shutter slide with a Wedge 170mm and secure this with a Spring cotter 5mm to prevent accidental removal. Leave the Wedge 235mm hanging loosely.
180°
D C
N B 98023-235-01
B Wedge 235mm C Wedge 170mm D End-shutter slide N Spring cotter 5 mm (not included in scope of supply)
Animation: https://player.vimeo.com/video/284892974 At the end of the project, restore the Doka floor end-shutter clamp to its standard configuration.
Structural design Edge-protection component Guardrail boards 20 cm 1) Guardrail boards 15 cm 1) Protective grating XP 2.70x1.20m Scaffold tubes
Permitted influence width [cm] 120 170 250 300
1) Diagonal
bracing tube needed between the toeboard and the waistlevel guard rail, as a stiffening reinforcement.
24
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User Information Doka floor end-shutter clamp
Structural design NOTICE Every stop-end element must be supported by 2 Doka floor end-shutter clamps. This requires planning!
with guard rails Permitted cantilever (b) of edge-protection components Edge-protection component Guardrail board 2.5 x 12.5 cm Guardrail board 2.4 x 15 cm Guardrail board 3 x 15 cm Guardrail board 4 x 15 cm Guardrail board 3 x 20 cm Guardrail board 4 x 20 cm Guardrail board 5 x 20 cm Scaffold tube 48.3mm Protective grating XP
Permitted cantilever 0.3 m 0.5 m 0.8 m 1.4 m 1.0 m 1.6 m 1.9 m 1.3 m 0.6 m
57.52) 50 60 80 100 1403) 1803) 2503) 2603) 2703) 2803) 2903) 3003)
15 6.6 6.8 6.7 6.6 6.8 6.7 6.2 5.5 4.9 4.3 3.7 3.3
20 7.2 7.4 7.2 7.2 7.4 7.3 6.7 6.0 5.3 4.6 4.1 3.5
25 7.9 8.1 7.9 7.9 8.1 7.9 7.4 6.5 5.8 5.1 4.4 3.9
30 8.7 8.9 8.7 8.7 8.9 8.7 8.1 7.2 6.4 5.6 4.9 4.3
35 9.6 9.9 9.7 9.7 9.9 9.7 9.1 8.0 7.1 6.2 5.5 4.8
40 9.7 10.2 10.2 10.3 10.7 10.6 10.2 9.1 8.0 7.1 6.2 5.4
45 9.9 10.7 10.8 11.1 11.2 11.4 11.4 10.4 9.2 8.1 7.1 6.2
50 11.6 11.3 11.6 12.2 11.9 12.4 12.7 12.2 10.8 9.5 8.3 7.2
1)
Sealing tape KS required (deflection of 2 mm has been allowed for)
2)
When used without Sealing tape KS, the influences must be reduced by 20% (deflection 1 mm)
57.5 13.6 13.5 14.3 14.3 15.2 14.8 15.3 15.3 14.6 12.8 11.2 9.8
Frami Xlife panel 0.45m
502) 60 70 90 120 1503) 2103) 2503) 2603) 2703) 2803) 2903) 3003)
Alu-Framax Xlife panel 0.60m
452) 60 80 100 1303) 1703) 2303) 2503) 2603) 2703) 2803) 2903) 3003)
Framax Xlife panel 0.60m
402) 70 90 110 1403) 1903) 2303) 2503) 2603) 2703) 2803) 2903) 3003)
Planks, 5x20 cm
Slab thickness 'd' [cm] 15 - 35 60 80 55 100 50 120 45 1503) 40 2003) 35 2303) 30 2503) 28 2603) 26 2703) 24 2803) 22 2903) 20 3003)
Permitted spans 'a' [cm] of the stop-ends1) Doka beam H20 + form-ply
Permitted influence width 'e' Tensile force occurring [cm] [kN]5) Distance of anchor-point 'h' below top of wall [cm]
1104) 1104) 1104) 1204) 1204) 1304) 130 140 140 150 150 160
90 100 100 100 110 110 110 120 120 130 130 140
— 200 200 210 220 230 250 260 270 280 290 300
— 165 170 175 180 190 200 210 220 230 240 250
— — — — 170 170 180 190 190 200 210 220
Max. influence when erected with guardrail boards 20 cm: 120 cm; with guardrail boards 15 cm: 170 cm; Protective grating XP 2.70x1.20m: 250 cm
3)
4)
2 Doka beams H20 required (see Practical example)
5)
For dimensioning when using alternative (i.e. non-Doka) anchorages
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25
User Information Doka floor end-shutter clamp
without guard rails
57.52) 70 90 110 140 180 230 250 260 270 280 290 300
15 6.2 6.3 6.0 5.9 6.0 6.0 5.1 4.4 3.8 3.2 2.6 2.2
20 6.7 6.8 6.5 6.4 6.5 6.5 5.6 4.8 4.1 3.5 2.9 2.3
25 7.4 7.4 7.1 7.0 7.1 7.1 6.1 5.2 4.5 3.8 3.1 2.6
30 8.1 8.2 7.9 7.7 7.9 7.9 6.7 5.8 4.9 4.2 3.5 2.8
35 40 45 50 9.1 10.2 11.7 12.2 9.2 10.3 11.9 12.6 8.8 9.9 11.4 12.3 8.6 9.7 11.1 13.1 8.8 9.9 11.4 12.7 8.8 9.9 11.4 12.9 7.5 8.4 9.7 11.3 6.4 7.3 8.4 9.8 5.5 6.2 7.1 8.4 4.6 5.3 6.0 7.1 3.9 4.4 5.0 5.9 3.2 3.6 4.1 4.8
1)
Sealing tape KS required (deflection of 2 mm has been allowed for)
2)
When used without Sealing tape KS, the influences must be reduced by 20% (deflection 1 mm)
4)
2 Doka beams H20 required (see Practical example)
5)
For dimensioning when using alternative (i.e. non-Doka) anchorages
Practical example Stop-end with 2 Doka beams H20
57.5 14.5 15.4 15.2 15.4 15.4 15.4 15.3 13.2 11.3 9.6 8.0 6.5
Frami Xlife panel 0.45m
502) 80 100 120 160 200 230 250 260 270 280 290 300
Alu-Framax Xlife panel 0.60m
452) 90 110 130 160 210 230 250 260 270 280 290 300
Framax Xlife panel 0.60m
402) 90 110 130 160 210 230 250 260 270 280 290 300
Planks, 5x20 cm
Slab thickness 'd' [cm] 15 - 35 60 90 55 110 50 130 45 160 40 210 35 230 30 250 28 260 26 270 24 280 22 290 20 300
Permitted spans 'a' [cm] of the stop-ends1) Doka beam H20 + form-ply
Permitted influence width 'e' Tensile force occurring [cm] [kN]5) Distance of anchor-point 'h' below top of wall [cm]
1104) 1104) 1104) 1204) 1204) 1304) 130 140 140 150 150 160
90 100 100 100 110 110 110 120 120 130 130 140
— 200 200 210 220 230 250 260 270 280 290 300
— 165 170 175 180 190 200 210 220 230 240 250
— — — — 170 170 180 190 190 200 210 220
Permitted vertical load FV on End-shutter shoe (without horizontal load): 3 kN
a
98023-230-01
A
FV
98023-229-01
a ... max. 10 cm A Wooden spacer
26
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User Information Doka floor end-shutter clamp
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27
Component overview
User Information Doka floor end-shutter clamp [kg]
Article n°
[kg]
Article n°
Component Article [kg] n° overview
Doka floor end-shutter clamp Doka-Deckenabschalklemme
12.5 586239000
Nailing cone 15.0
0.02 581897000
Nagelkonus 15,0
Galvanised Height: 137 cm
Black Length: 7 cm
Hole plug 29mm
0.003 581891000
Gesimsankerstopfen 29mm PE Grey Diameter: 3 cm
Universal plug R20/25
0.003 588180000
Kombi-Ankerstopfen R20/25
End-shutter shoe
Blue Diameter: 3 cm
1.6 586257000
Abschalschuh
Galvanised Height: 13.5 cm
Plug for closure plate R25
0.003 588187000
Ausgleichsblechstopfen R25
Black Diameter: 3 cm
End-shutter tie rod 15.0 15-40cm Abschalanker 15,0 15-40cm
0.91 586258000 Spring cotter 5mm
Galvanised Length: 55 cm
Tie rod 15.0mm galvanised 0.50m Tie rod 15.0mm galvanised 0.75m Tie rod 15.0mm galvanised 1.00m Tie rod 15.0mm galvanised 1.25m Tie rod 15.0mm galvanised 1.50m Tie rod 15.0mm galvanised 1.75m Tie rod 15.0mm galvanised 2.00m Tie rod 15.0mm galvanised 2.50m Tie rod 15.0mm galvanised .....m Tie rod 15.0mm non-treated 0.50m Tie rod 15.0mm non-treated 0.75m Tie rod 15.0mm non-treated 1.00m Tie rod 15.0mm non-treated 1.25m Tie rod 15.0mm non-treated 1.50m Tie rod 15.0mm non-treated 1.75m Tie rod 15.0mm non-treated 2.00m Tie rod 15.0mm non-treated 2.50m Tie rod 15.0mm non-treated 3.00m Tie rod 15.0mm non-treated 3.50m Tie rod 15.0mm non-treated 4.00m Tie rod 15.0mm non-treated 5.00m Tie rod 15.0mm non-treated 6.00m Tie rod 15.0mm non-treated 7.50m Tie rod 15.0mm non-treated .....m Ankerstab 15,0mm
0.03 580204000
Federvorstecker 5mm
Galvanised Length: 13 cm
0.72 1.1 1.4 1.8 2.2 2.5 2.9 3.6 1.4 0.73 1.1 1.4 1.8 2.1 2.5 2.9 3.6 4.3 5.0 5.7 7.2 8.6 10.7 1.4
581821000 581822000 581823000 581826000 581827000 581828000 581829000 581852000 581824000 581870000 581871000 581874000 581886000 581876000 581887000 581875000 581877000 581878000 581888000 581879000 581880000 581881000 581882000 581873000
Anchor bracket M
1.2 580558000
Ankerbügel M
Galvanised Width: 8 cm Height: 16 cm
Plumbing strut 260 IB
12.8 588437500
Justierstütze 260 IB
Galvanised Length: 146.8 - 256.7 cm
Plumbing strut 340 IB
16.7 588696000
Justierstütze 340 IB
Galvanised Length: 190.8 - 341.8 cm
Super plate 15.0
1.1 581966000
Superplatte 15,0
Galvanised Height: 6 cm Diameter: 12 cm Width-across: 27 mm
Bridge edge beam anchor 15.0 Bridge edge beam anchor 15.0 galv. Gesimsanker 15,0
0.45 581896000 0.44 581890000
Length: 7 cm Follow the directions in the "Fitting instructions"!
28
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User Information Doka floor end-shutter clamp
Component overview [kg]
Plumbing strut 540 IB
Article n°
30.7 588697000
Justierstütze 540 IB
[kg] Toeboard holder XP 1.20m
Article n°
0.64 586461000
Fußwehrhalter XP 1,20m
Galvanised Height: 21 cm
Galvanised Length: 310.5 - 549.2 cm
Handrail post 1.00m
3.8 584335000
Geländer 1,00m
Galvanised Length: 124 cm
Strut shoe EB
0.93 588946000
Strebenschuh EB
Handrail post 1.10m Galvanised Height: 134 cm
Galvanised Width: 8 cm Height: 13 cm
Multi-purpose waling WS10 Top50 0.50m Multi-purpose waling WS10 Top50 0.75m Multi-purpose waling WS10 Top50 1.00m Multi-purpose waling WS10 Top50 1.25m Multi-purpose waling WS10 Top50 1.50m Multi-purpose waling WS10 Top50 1.75m Multi-purpose waling WS10 Top50 2.00m Multi-purpose waling WS10 Top50 2.25m Multi-purpose waling WS10 Top50 2.50m Multi-purpose waling WS10 Top50 2.75m Multi-purpose waling WS10 Top50 3.00m Multi-purpose waling WS10 Top50 3.50m Multi-purpose waling WS10 Top50 4.00m Multi-purpose waling WS10 Top50 4.50m Multi-purpose waling WS10 Top50 5.00m Multi-purpose waling WS10 Top50 5.50m Multi-purpose waling WS10 Top50 6.00m Mehrzweckriegel WS10 Top50
5.5 584384000
Schutzgeländer 1,10m
10.2 14.9 19.6 24.7 29.7 35.0 38.9 44.2 48.7 54.2 60.2 68.4 79.4 89.1 102.0 112.4 118.0
580001000 580002000 580003000 580004000 580005000 580006000 580007000 580008000 580009000 580010000 580011000 580012000 580013000 580014000 580015000 580016000 580017000
Painted blue
Scaffold tube 48.3mm 0.50m Scaffold tube 48.3mm 1.00m Scaffold tube 48.3mm 1.50m Scaffold tube 48.3mm 2.00m Scaffold tube 48.3mm 2.50m Scaffold tube 48.3mm 3.00m Scaffold tube 48.3mm 3.50m Scaffold tube 48.3mm 4.00m Scaffold tube 48.3mm 4.50m Scaffold tube 48.3mm 5.00m Scaffold tube 48.3mm 5.50m Scaffold tube 48.3mm 6.00m Scaffold tube 48.3mm .....m Gerüstrohr 48,3mm
1.7 3.6 5.4 7.2 9.0 10.8 12.6 14.4 16.2 18.0 19.8 21.6 3.6
682026000 682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000
Galvanised
Doka express anchor 16x125mm Doka-Expressanker 16x125mm
0.31 588631000
Galvanised Length: 18 cm Follow the directions in the "Fitting instructions"!
Handrail post XP 1.20m
4.1 586460000
Geländersteher XP 1,20m
Galvanised Height: 118 cm
Screw-on coupler 48mm 50
0.84 682002000
Anschraubkupplung 48mm 50
Galvanised Width-across: 22 mm Follow the directions in the "Fitting instructions"!
Normal coupler 48mm
1.2 682004000
Normalkupplung 48mm
Galvanised Width-across: 22 mm Follow the directions in the "Fitting instructions"!
Tie-rod wrench 15.0/20.0
1.9 580594000
Ankerstabschlüssel 15,0/20,0
Galvanised Length: 37 cm Diameter: 8 cm
Sealing tape KS 10x3mm 10m Sealing tape KS 20x5mm 10m Dichtungsband KS
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0.07 581840000 0.17 580348000
29
Component overview
User Information Doka floor end-shutter clamp [kg]
Doka personal fall-arrest set Doka-Auffanggurt
Article n°
[kg]
3.6 583022000
Follow the directions in the "Operating Instructions"!
30
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Article n°
User Information Doka floor end-shutter clamp
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Component overview
31
Near to you, worldwide Doka is one of the world leaders in developing, manufacturing and distributing formwork technology for use in all fields of the construction sector. With more than 160 sales and logistics facilities in over 70 countries, the Doka Group has a highly efficient distribution network which ensures that equipment and
technical support are provided swiftly and professionally. An enterprise forming part of the Umdasch Group, the Doka Group employs a worldwide workforce of more than 6000.
Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | [email protected] | www.doka.com
999802302 - 08/2018
The Formwork Experts.
Doka floor end-shutter clamp User Information Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten
© by Doka GmbH, A-3300 Amstetten
User Information Doka floor end-shutter clamp
2
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User Information Doka floor end-shutter clamp
Contents 4 4 7
8 9 10
Introduction Elementary safety warnings Doka services
12 20 21 23 25
Product description Applicational range Instructions for assembly and use (Method statement) Assembly Stop-ends Safeguarding the slab-edges Additional areas of use Structural design
28
Component overview
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3
Introduction
User Information Doka floor end-shutter clamp
Introduction Elementary safety warnings User target groups
Remarks on this booklet
▪ This booklet is aimed at all persons who will be work-
▪ This document can also be used as a generally valid
▪
▪
▪
▪
▪
ing with the Doka product or system that it describes. It contains information on the standard design for setting up this system, and on correct, compliant utilisation of the system. All persons working with the product described herein must be familiar with the contents of this booklet and with all the safety instructions it contains. Persons who are incapable of reading and understanding this booklet, or who can do so only with difficulty, must be instructed and trained by the customer. The customer is to ensure that the information materials provided by Doka (e.g. User Information booklets, Instructions for Assembly and Use, Operating Instruction manuals, plans etc.) are up to date and available to all users, and that they have been made aware of them and have easy access to them at the usage location. In the relevant technical documentation and formwork utilisation plans, Doka shows the workplace safety precautions that are necessary in order to use the Doka products safely in the usage situations shown. In all cases, users are obliged to ensure compliance with national laws, standards and regulations throughout the entire project and to take appropriate additional or alternative workplace safety precautions where necessary.
▪
Planning ▪ Provide safe workplaces for those using the form-
▪
Hazard assessment ▪ The customer is responsible for drawing up, docu-
menting, implementing and continually updating a hazard assessment at every job-site. This booklet serves as the basis for the site-specific hazard assessment, and for the instructions given to users on how to prepare and utilise the system. It does not substitute for these, however.
4
set of Instructions for Assembly and Use (Method Statement), or it can be incorporated into a site-specific set of Instructions for Assembly and Use (Method Statement). The graphics in this document or app, and also the animations and videos, depict states of partial assembly in some instances and are therefore not always complete as regards their depiction of safety equipment and measures. Nevertheless, customer must ensure use in compliance with the applicable regulations of safety equipment possibly not shown in these graphics, animations and videos. The individual sections contain further safety instructions and special warnings as applicable.
work (e.g. for when it is being erected/dismantled, modified or repositioned etc). It must be possible to get to and from these workplaces via safe access routes! If you are considering any deviation from the details and instructions given in this booklet, or any application which goes beyond those described in the booklet, then revised static calculations must be produced for checking, as well as supplementary assembly instructions.
Regulations; industrial safety ▪ All laws, Standards, industrial safety regulations and
▪
other safety rules applying to the utilisation of our products in the country and/or region in which you are operating must be observed at all times. If a person or object falls against, or into, the sideguard component and/or any of its accessories, the component affected may only continue in use after it has been inspected and passed by an expert.
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User Information Doka floor end-shutter clamp
Rules applying during all phases of the assignment
Introduction
Assembly ▪ The equipment/system must be inspected by the
▪ The customer must ensure that this product is
▪
▪ ▪
▪
▪
▪
▪
▪
erected and dismantled, reset and generally used for its intended purpose in accordance with the applicable laws, standards and rules, under the direction and supervision of suitably skilled persons. These persons' mental and physical capacity must not in any way be impaired by alcohol, medicines or drugs. Doka products are technical working appliances which are intended for industrial / commercial use only, always in accordance with the respective Doka User Information booklets or other technical documentation authored by Doka. The stability and load-bearing capacity of all components and units must be ensured during all phases of the construction work! Do not step on or apply strain to cantilevers, closures, etc. until suitable measures to ensure their stability have been correctly implemented (e.g. by tie-backs). Strict attention to and compliance with the functional instructions, safety instructions and load specifications are required. Non-compliance can cause accidents and severe injury (risk of fatality) and considerable damage to property. Sources of fire in the vicinity of the formwork are prohibited. Heaters are permissible only when used correctly and situated a correspondingly safe distance from the formwork. Customer must give due consideration to any and all effects of the weather on the equipment and regards both its use and storage (e.g. slippery surfaces, risk of slipping, effects of the wind, etc.) and implement appropriate precautionary measures to secure the equipment and surrounding areas and to protect workers. All connections must be checked at regular intervals to ensure that they are secure and in full working order. In particular threaded connections and wedged connections have to be checked and retightened as necessary in accordance with activity on the jobsite and especially after out-of-the-ordinary occurrences (e.g. after a storm). It is strictly forbidden to weld Doka products – in particular anchoring/tying components, suspension components, connector components and castings etc. – or otherwise subject them to heating. Welding causes serious change in the microstructure of the materials from which these components are made. This leads to a dramatic drop in the failure load, representing a very great risk to safety. It is permissible to cut individual tie rods to length with metal cutting discs (introduction of heat at the end of the rod only), but it is important to ensure that flying sparks do not heat and thus damage other tie rods. The only articles which are allowed to be welded are those for which the Doka literature expressly points out that welding is permitted.
999802302 - 08/2018
▪
▪
▪
customer before use, to ensure that it is in an acceptable condition. Steps must be taken to exclude components that are damaged, deformed, or weakened due to wear, corrosion or rot (e.g. fungal decay). Mixing our formwork systems with those of other manufacturers can create risks that may lead to injury and damage to property. This requires separate verification. The equipment/system must be assembled and erected in accordance with the applicable laws, standards and rules by trained customer personnel whilst maintaining any applicable safety inspections that may be required. It is not permitted to modify Doka products; such modifications constitute a safety risk.
Closing the formwork ▪ Doka products and systems must be set up so that all loads acting upon them are safely transferred!
Pouring ▪ Do not exceed the permitted fresh-concrete pres-
sures. Over-high pouring rates overload the formwork, cause greater deflection and risk breakage.
Stripping out the formwork ▪ Do not strip out the formwork until the concrete has
▪
▪
reached sufficient strength and the person in charge has given the order for the formwork to be stripped out! When stripping out the formwork, never use the crane to break concrete cohesion. Use suitable tools such as timber wedges, special pry-bars or system features such as Framax stripping corners. When stripping out the formwork, do not endanger the stability of any part of the structure, or of any scaffolding, platforms or formwork that is still in place!
5
Introduction
Transporting, stacking and storing ▪ Observe all country-specific regulations applying to
▪ ▪ ▪
the handling of formwork and scaffolding. For system formwork the Doka slinging means stated in this booklet must be used – this is a mandatory requirement. If the type of sling is not specified in this document, the customer must use slinging means that are suitable for the application envisaged and that comply with the regulations. When lifting, always make sure that the unit to be lifted and its individual parts can absorb the forces that occur. Remove loose parts or secure them so that they cannot slip out of position and drop. All components must be stored safely, following all the special Doka instructions given in the relevant sections of this document!
Maintenance ▪ Only original Doka components may be used as
spare parts. Repairs may only be carried out by the manufacturer or authorised facilities.
Miscellaneous The weights as stated are averages for new material; actual weights can differ, depending on material tolerances. Dirt accretions, moisture saturation, etc. can also affect weight. We reserve the right to make alterations in the interests of technical progress.
User Information Doka floor end-shutter clamp
Symbols used The following symbols are used in this document: DANGER This is a notifier drawing attention to an extremely dangerous situation in which noncompliance with this notifier will lead to death or severe, irreversible injury.
WARNING This is a notifier drawing attention to a dangerous situation in which non-compliance with this notifier can lead to death or severe, irreversible injury.
CAUTION This is a notifier drawing attention to a dangerous situation in which non-compliance with this notifier can lead to slight, reversible injury.
NOTICE This is a notifier drawing attention to a situation in which non-compliance with this notifier can lead to malfunctions or damage to property.
Instruction Indicates that actions have to be performed by the user.
Sight-check Indicates that you need to do a sight-check to make sure that necessary actions have been carried out.
Tip Points out useful practical tips.
Reference Cross-references other documents.
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User Information Doka floor end-shutter clamp
Introduction
Doka services Support in every stage of the project ▪ Project success assured by products and services ▪
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Project assistance from start to finish Every single project is unique and calls for individualised solutions. When it comes to the forming operations, the Doka team can help you with its consulting, planning and ancillary services in the field, enabling you to carry out your project effectively, safely and reliably. Doka assists you with individual consulting services and customised training courses.
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Optimise construction workflows with Doka Doka offers special tools that help you in designing transparent processes. This is the way to speed up pouring processes, optimise inventories and create more efficient formwork planning processes. Custom formwork and on-site assembly To complement its system formwork range, Doka offers customised formwork units. And specially trained personnel assemble load-bearing towers and formwork on site. Just-in-time availability Formwork availability is a crucial factor in realising your project on time and on budget. The worldwide logistics network puts the necessary formwork quantities on site at the agreed time.
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7
User Information Doka floor end-shutter clamp
Product description System dimensions
Doka floor end-shutter clamp The Doka floor end-shutter clamp is used for fast, safe forming of slab stop-ends. ▪ For slab thicknesses of up to 60 cm ▪ 3 different fixing methods ▪ Various types of stop-end are possible ▪ Fits all standard Doka handrail posts (also complies with the requirements of DIN EN 13374) ▪ Can be mounted and dismounted from either above or below when the End-shutter shoe is used ▪ Low unit weight (can be separated into 2 parts)
Doka floor end-shutter clamp
Height of anchor-point from top of wall: h1 ... 15 - 57.5 cm with End-shutter shoe h2 ... 18 - 57.5 cm using a Tie rod 15.0 and Bridge edge beam anchor 15.0 b ... formwork overlap min. 2 cm (as a rule, 5 cm) c ... stop-end width 2 - 15 cm d ... slab thickness max. 60 cm
Practical example
98023-233-01
Note: The edge railings must be mounted before the formwork sheets are laid out. 8
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User Information Doka floor end-shutter clamp
Applicational range Attachment methods with End-shutter shoe and End-shutter tie rod 15.0 15-40cm
with Tie rod 15.0 and Super plate 15.0
98023-205-01
with Bridge edge beam anchor 15.0
98023-206-01
Stop-end with Doka beam H20 and form-ply
with framed formwork panels
98023-203-01
with planks
98023-204-01
Ways of safeguarding slab edges with Handrail post XP 1.20m
with Handrail post 1.10m
98023-236-01
98023-231-01
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with Handrail post 1.00m
98023-201-01
with Scaffold tube 48.3mm and screw-on couplers
98023-202-01
9
User Information Doka floor end-shutter clamp
Instructions for assembly and use (Method statement) The procedures shown here assume that End-shutter shoes are being used. See "Assembly" for details of other fixing options. To make it easier to mount, the Doka floor endshutter clamp can be separated into 2 parts (see the section headed "Dismantling the Doka floor end-shutter clamp"). This also makes it possible to mount it from a ladder or when working in confined spaces.
working from a facade scaffold Read and observe the Instructions for Assembly and Use provided by the working scaffold manufacturer! ➤ Erect the facade scaffold. ➤ Mount the End-shutter tie rod and End-shutter shoe (see the section headed 'Assembly'). ➤ Tighten the End-shutter tie rod on the inside with the Super plate 15.0 (C) . ➤ Dismantle the Doka floor end-shutter clamp. ➤ Insert the End-shutter bracket into the End-shutter shoe.
working from a Bracket platform M or Folding platform K Follow the directions in the relevant User Information booklet! ➤ Mount the Bracket platform M or Folding platform K. ➤ Set up a climbing aid if needed. ➤ Mount the End-shutter tie-rod and End-shutter shoe (see "Assembly"). ➤ Tighten the End-shutter tie-rod on the inside with the Super-plate 15.0 (C) . ➤ Insert the Doka floor end-shutter clamp into the Endshutter shoe.
C
98023-225-01
a
C
➤ Mount the formwork (see the section headed "Stopends"). ➤ Mount the railings (see "Safeguarding the slab edges").
98023-224-01
Practical example with Folding platform K
➤ Mount the End-shutter slide onto the End-shutter bracket. ➤ Mount the formwork (see the section headed 'Stopends'). ➤ Mount the railings (see the section headed 'Safeguarding the slab edges').
98023-226-01
a ... max. 30 cm
Fixing the Doka floor end-shutter clamp with a Bridge edge beam anchor, tie-rod and Super-plate 10
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User Information Doka floor end-shutter clamp
working from a ladder
Dismantling
➤ Put up the ladder so that it stands firmly. ➤ Mount the End-shutter tie-rod and End-shutter shoe (see "Assembly"). ➤ Tighten the End-shutter tie-rod on the inside with the Super-plate 15.0 (C) . ➤ Dismantle the Doka floor end-shutter clamp ➤ Insert the End-shutter bracket into the End-shutter shoe.
To dismantle, perform the above steps in reverse order. NOTICE To safely dismount the Doka floor end-shutter clamp 'from above', use personal protective equipment to protect against falls (e.g. a Doka personal fall-arrest set)!
➤ Mount the End-shutter slide onto the End-shutter bracket. ➤ Mount the formwork (see the section headed "Stopends"). ➤ Mount the railings (see "Safeguarding the slab edges").
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98023-226-02
98023-227-01
C
11
User Information Doka floor end-shutter clamp
Assembly Variant 1 '1-man-assembly' using End-shutter shoe and End-shutter tie rod 15.0 15-40cm
➤ Determine the required height position on the Doka floor end-shutter clamp itself, or find this out from the project plan, and insert a fastening bolt into the appropriate hole (see the section headed 'System dimensions').
98023-209-01
➤ Prepare tie-holes, spaced the chosen distance apart (see the section headed 'Structural design'). On walls formed by framed formwork panels, the existing tie-holes can be used. ➤ Working from the outside, push the End-shutter tie rod 15.0 15-40cm through the End-shutter shoe and the tie-hole.
D
E
NOTICE ➤ Tighten the End-shutter shoe firmly! This ensures that the Doka floor end-shutter clamp is safely positioned. ➤ Secure from the inside by turning the Super plate 15.0.
D Doka floor end-shutter clamp E Fastening bolt
C
➤ If a Universal plug R20/25 or Plug for closure plate R25 has been plugged into the End-shutter clamp, remove this plug. The plug is only needed in Methods 2 and 3.
A
B
98023-208-01
A End-shutter shoe B End-shutter tie rod 15.0 15-40cm C Super plate 15.0
F
98023-210-01
Make sure that the End-shutter shoes are correctly positioned in the vertical (you can see this from the inside by checking that the flattened 'sides' of the End-shutter tie rod are in the vertical)! If necessary, re-tighten the End-shutter tie rod 15.0 15-40cm with a Tie-rod wrench 15.0/20.0.
98023-208-02
12
F Universal plug R20/25 or Plug for closure plate R25
The Doka floor end-shutter clamp is designed so that when it is used in Method 1 (with an End-shutter shoe) the stop-end will stand exactly in the vertical without needing any Universal plug R20/25 or Plug for closure plate R25. When the End-shutter clamp is used without these distancer plugs in Method 2 or 3 (without an End-shutter shoe), the stop-end will be inclined slightly forward. If this is not desired, then one of these two types of distancer plug must be fitted.
999802302 - 08/2018
User Information Doka floor end-shutter clamp
➤ Insert the Doka floor end-shutter clamp into the Endshutter shoe.
➤ Push the End-shutter slide up against the stop-end.
I
98023-220-01
J
D
I Stop-end J End-shutter slide
A 98023-213-01
A End-shutter shoe D Doka floor end-shutter clamp
➤ Push the wedge unit towards the stop-end. ➤ Tighten the Impact wedge 170mm (until the hammer rebounds from the wedge). ➤ Press the End-shutter slide against the stop-end with the Slide wedge 235mm.
Close-up: extra hole for optional anti-liftout guard, e.g. Spring cotter 5mm
J G
98023-213-02
2
98023-211-02
3
➤ Loosen the Impact wedge 170mm and Slide wedge 235mm.
G
G H J K
H 1
K
Impact wedge 170mm (galvanised yellow) Slide wedge 235mm (galvanised blue) End-shutter slide Wedge unit
➤ Mount the desired railings (see the section headed 'Safeguarding the slab edges').
H 98023-212-02
G Impact wedge 170mm (galvanised yellow) H Slide wedge 235mm (galvanised blue)
➤ Install the stop-end, for example with framed formwork panels (for other types of stop-end see the section headed 'Stop-ends').
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13
User Information Doka floor end-shutter clamp
Variant 2 Mounting using Tie rods 15.0 and Super plates 15.0: WARNING Sensitive rod steel! ➤ Never weld or heat tie rods. ➤ Tie rods that are damaged or have been weakened by corrosion or wear must be withdrawn from use. ➤ Prepare tie-holes, spaced the chosen distance apart (see the section headed 'Structural design'). On walls formed by framed formwork panels, the existing tie-holes can be used. ➤ One person pushes the Tie rod 15.0 through the tiehole from the inside, with a Super plate 15.0 already screwed onto it. M
L 98023-216-01
L Tie rod 15.0 M Super plate 15.0
➤ If not already fitted, plug a Universal plug R20/25 or Plug for closure plate R25 into the hole in the Doka floor end-shutter clamp.
F
98023-210-01
F Universal plug R20/25 or Plug for closure plate R25
The Doka floor end-shutter clamp is designed so that when it is used in Method 1 (with an End-shutter shoe) the stop-end will stand exactly in the vertical without needing any Universal plug R20/25 or Plug for closure plate R25. When the End-shutter clamp is used without these distancer plugs in Method 2 or 3 (without an End-shutter shoe), the stop-end will be inclined slightly forward. If this is not desired, then one of these two types of distancer plug must be fitted. ➤ Working from the outside, push the Doka floor endshutter clamp onto the tie rod (so that the fastening bolts rest on the top of the tie rod), and tighten it with a Super plate 15.0.
➤ Determine the required height position on the Doka floor end-shutter clamp itself, or find this out from the project plan, and insert a fastening bolt into the appropriate hole (see the section headed 'System dimensions').
98023-209-01
D
E
D Doka floor end-shutter clamp E Fastening bolt
M L
98023-215-01
D
D Doka floor end-shutter clamp L Tie rod 15.0 M Super plate 15.0
➤ Loosen the Impact wedge 170mm and Slide wedge 235mm.
G
H 98023-212-02
G Impact wedge 170mm (galvanised yellow) H Slide wedge 235mm (galvanised blue)
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User Information Doka floor end-shutter clamp
➤ Install the stop-end, for example with framed formwork panels (for other types of stop-end see the section headed 'Stop-ends'). ➤ Push the End-shutter slide up against the stop-end.
I
98023-220-01
J
I Stop-end J End-shutter slide
➤ Push the wedge unit towards the stop-end. ➤ Tighten the Impact wedge 170mm (until the hammer rebounds from the wedge). ➤ Press the End-shutter slide against the stop-end with the Slide wedge 235mm. J G 2
98023-211-02
3
G H J K
H 1
K
Impact wedge 170mm (galvanised yellow) Slide wedge 235mm (galvanised blue) End-shutter slide Wedge unit
➤ Mount the desired railings (see the section headed 'Safeguarding the slab edges').
999802302 - 08/2018
15
User Information Doka floor end-shutter clamp
➤ Twist a Tie rod 15.0 0.50m into the Bridge edge beam anchor 15.0.
Variant 3 Mounting using Bridge edge beam anchor 15.0
P
Fitting the Bridge edge beam anchor: ➤ The required spacing of the anchorage points in the concrete must be prepared before the walls are poured (see the section headed 'Structural design'). ➤ Nail a nailing cone to the form-ply (position as shown in shop drawing / assembly plan).
R
98023-222-01
P Bridge edge beam anchor 15.0 R Tie rod 15.0 0.50m
N
9418-203-01
O
N Nailing cone 15.0 O Sealing ring
➤ Determine the required height position on the Doka floor end-shutter clamp itself, or find this out from the project plan, and insert a fastening bolt into the appropriate hole (see the section headed 'System dimensions').
98023-209-01
Make sure that the sealing ring is fitted correctly! ➤ Push the Bridge edge beam anchor onto the nailing cone.
D
9418-204-01
E
P Q
D Doka floor end-shutter clamp E Fastening bolt
P Bridge edge beam anchor 15.0 Q Reinforcement
➤ Tie the Bridge edge beam anchor tightly to the reinforcements with binding wire. This prevents it from working loose during pouring and vibration.
➤ If not already fitted, plug a Universal plug R20/25 or Plug for closure plate R25 into the hole in the Doka floor end-shutter clamp.
After the formwork has been struck: ➤ Remove the nailing cone from the anchoring point. F
b 98023-210-01
a
N
F Universal plug R20/25 or Plug for closure plate R25
9418-205-01
a ... concrete cover 4.0 cm b ... placement depth 11.5 cm N Nailing cone 15.0
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User Information Doka floor end-shutter clamp
➤ Working from the outside, push the Doka floor endshutter clamp onto the tie rod (so that the fastening bolts rest on the top of the tie rod), and tighten it with a Super plate 15.0.
➤ Push the End-shutter slide up against the stop-end.
I
J
98023-220-01
The Doka floor end-shutter clamp is designed so that when it is used in Method 1 (with an End-shutter shoe) the stop-end will stand exactly in the vertical without needing any Universal plug R20/25 or Plug for closure plate R25. When the End-shutter clamp is used without these distancer plugs in Method 2 or 3 (without an End-shutter shoe), the stop-end will be inclined slightly forward. If this is not desired, then one of these two types of distancer plug must be fitted.
I Stop-end J End-shutter slide
➤ Push the wedge unit towards the stop-end. ➤ Tighten the Impact wedge 170mm (until the hammer rebounds from the wedge). ➤ Press the End-shutter slide against the stop-end with the Slide wedge 235mm. J G 2 D
3 98023-211-02
M L
98023-215-01
D Doka floor end-shutter clamp L Tie rod 15.0 M Super plate 15.0
➤ Loosen the Impact wedge 170mm and Slide wedge 235mm.
G H J K
H 1
K
Impact wedge 170mm (galvanised yellow) Slide wedge 235mm (galvanised blue) End-shutter slide Wedge unit
➤ Mount the desired railings (see the section headed 'Safeguarding the slab edges').
Dismantling G
To dismantle, perform the above steps in reverse order. H 98023-212-02
G Impact wedge 170mm (galvanised yellow) H Slide wedge 235mm (galvanised blue)
NOTICE To safely dismount the Doka floor end-shutter clamp 'from above', use personal protective equipment to protect against falls (e.g. a Doka personal fall-arrest set)!
➤ Install the stop-end, for example with framed formwork panels (for other types of stop-end see the section headed 'Stop-ends').
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17
User Information Doka floor end-shutter clamp
Using on brick walls
Installation
Note: Only fixing-method 2 is possible (Tie-rod and Superplate 15.0). WARNING ➤ Extra tie-backs needed on the inside, e.g. with plumbing struts.
➤ Only anchor in masonry that has sufficient load-bearing capacity. Bulk density ≥ 0.8 kg/dm3 Characteristic compressive strength: ≥ 10 N/mm2 (100 kg/cm2) Wall thickness at least 24 cm NOTICE Special care is needed when preparing suspension points in masonry. Every suspension point must be inspected by a skilled person before being loaded.
Drilled holes in the footplates T
Plumbing strut 340 IB, 540 IB
L S
M U
b
a
Plumbing strut 260 IB b
D
9723-288-01
9727-343-01
a ... diam. 26 mm b ... diam. 18 mm
V
Anchoring the footplate 98023-218-01
α ... max. 45° D Doka floor end-shutter clamp L Tie-rod 15.0 M S T U V
Super-plate 15.0 Plumbing strut 260, 340 or 540 IB Multi-purpose waling WS10 Top50 (for distributing the loads) Anchor bracket M Doka Express anchor 16x125mm
The Doka express anchor can be re-used many times over. Characteristic cube compressive strength of the concrete (fck,cube): min. 15 N/mm2 (C12/15 grade concrete) Follow the directions in the 'Doka expressanchor 16x125mm' Fitting Instructions! Required safe working load of alternative anchors for footplates: Rd ≥ 20.3 kN (Fpermissible ≥ 13.5 kN) Follow the manufacturers' applicable fitting instructions. Dismantling ➤ Remove the Doka floor end-shutter clamp. Before proceeding with any further worksteps, make absolutely sure that the Doka floor end-shutter clamps have been removed from the suspension points. ➤ Unscrew the Express anchor or dowel, and remove the suspension point.
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User Information Doka floor end-shutter clamp
Dismantling the Doka floor endshutter clamp To make it easier to mount, the Doka floor endshutter clamp can be separated into 2 parts. ➤ Loosen the Impact wedge 170mm and Slide wedge 235mm. ➤ Move the End-shutter slide inwards until the Slide wedge 235mm can be pulled into the profiled tube (see close-up). I
3
F 1
G
2
98023-219-01
98023-221-01
I
F
G
Close-up showing the End-shutter bracket in the "open" position I End-shutter slide F Impact wedge 170mm G Slide wedge 235mm
➤ Move the End-shutter slide outwards until the Slide wedge 235mm can be pulled out completely. 1 I
2
G 98023-219-02
I End-shutter slide G Slide wedge 235mm
➤ Pull the End-shutter slide off the End-shutter bracket. Animation: https://player.vimeo.com/video/284892759 Assembling the Doka floor end-shutter clamp ➤ To assemble the Doka floor end-shutter clamp, carry out the above steps in reverse order.
999802302 - 08/2018
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User Information Doka floor end-shutter clamp
Stop-ends NOTICE Make sure that the stop-end extends at least 15 cm above the height of the finished floorslab! If it does not, an extra toeboard must be mounted!
with Doka beam H20 and form-ply
If a foam rubber seal (e.g. Sealing tape KS) is inserted on the underside of the formwork, this prevents cement slurry seeping out.
D
with framed formwork panels Possible framed formwork panels (max. width see the section headed 'Structural design'): ▪ Framax Xlife panels ▪ Alu-Framax Xlife panels ▪ Frami Xlife panels
C B
98023-203-02
B Doka floor end-shutter clamp C Doka beam H20 D Form-ply
Note: As a basic rule, it is forbidden to use formwork beams "horizontally" (i.e. with the load-direction perpendicular to the web). However, the application shown here – with the Doka floor end-shutter clamp – is allowed.
with planks
A Framed formwork panel B Doka floor end-shutter clamp
Note: When e.g. 60 cm wide framed formwork panels are used with 2 cm of formwork overlap, slab thicknesses of up to 58 cm are possible. E B
98023-204-02
B Doka floor end-shutter clamp E Plank
20
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User Information Doka floor end-shutter clamp
Safeguarding the slab-edges Note: The plank and board thicknesses given here comply with the C24 category of EN 338. Observe all national regulations applying to deckboards and guard-rail boards.
Handrail post 1.10m Follow the directions in the 'Handrail post 1.10m' User Information booklet. ➤ Twist a Handrail post 1.10m into the Doka floor endshutter clamp until it is fully engaged. ➤ Insert guardrail boards and secure them with nails.
Handrail post XP 1.20m Follow the directions in the 'Edge protection system XP' User Information booklet. ➤ Push the Handrail post XP 1.20m into the handrailpost holder of the Doka floor end-shutter clamp until it locks ('Easy-Click' function). ➤ Hang the Protective grating XP into place in all 4 Handrail-post plates. The Handrail post XP 1.20m also allows guardrail boards and scaffold tubes to be used as the side railings.
98023-236-02
A
C
B
98023-236-03
A Handrail post 1.10m B Doka floor end-shutter clamp C Guardrail boards
Handrail post 1.00m
98023-231-03
B Doka floor end-shutter clamp J Handrail post XP 1.20m K Protective grating XP 2.70x1.20m
➤ Insert a Handrail post 1.00m into the handrail-post holder on the Doka floor end-shutter clamp and secure it with a Spring cotter 5mm (included with product). ➤ Add a wooden spacer (11x3.5x2cm – provided at site). ➤ Insert guardrail boards and secure them with nails.
Note: The Protective grating XP can only be used on 45 cm wide framed formwork panels, and only for as long as the formwork is left in place. After the formwork has been stripped out, other safety barriers must be put up.
C F
98023-201-02
D
B C D E F
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F E
98023-201-03
B
Doka floor end-shutter clamp Guardrail boards Handrail post 1.00m Spring cotter 5mm Wooden spacer
21
User Information Doka floor end-shutter clamp
Scaffold tube 48.3mm Tools for mounting the couplers and scaffold tubes: Fork wrench 22 mm NOTICE There must be an at least 15 cm high toeboard in place around the edge of the finished floor slab. ➤ Fasten 2 Screw-on couplers 48mm 50 onto the Doka floor end-shutter clamp. ➤ Firmly clamp the Scaffold tube 48.3mm 1.50m to the screw-on couplers. ➤ Fasten horizontal scaffold tubes onto the vertical scaffold tube using Normal couplers 48mm.
I G
H
G
98023-202-02
B
98023-202-03
B Doka floor end-shutter clamp G Screw-on coupler 48mm 50 H Scaffold tube 48.3mm I Normal coupler 48mm
22
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User Information Doka floor end-shutter clamp
Additional areas of use Fall protection behind flat-roof parapets NOTICE In this application, the Doka floor end-shutter clamp must not be used as a working platform or as a stop-end for concrete loads.
Standard utilisation
End-shutter slide turned 180°
H
H
b
b G
G
a
a
J
M
F
F
E I
D
E
K
C
D
C L
B
N A
Tr898-201-01
Tr898-200-01
A
a ... max. 11 cm b ... min. 100 cm
B
a ... max. 30 cm b ... min. 100 cm
A B C D E F
Doka floor end-shutter clamp Wedge 235mm Wedge 170mm End-shutter slide Formwork sheet fixed on by nails Toeboard (e.g. 3-SO formwork sheet, height 50 cm, site-provided) G Handrail post XP 1.20m H Protective grating XP 2.70x1.20m I Deck-board, max. 50x160 mm (site-provided) J Flashing
999802302 - 08/2018
A B C D E F G H K L M N
Doka floor end-shutter clamp Wedge 235mm Wedge 170mm End-shutter slide Formwork sheet fixed on by nails Toeboard (e.g. 3-SO formwork sheet, height 50 cm, site-provided) Handrail post XP 1.20m Protective grating XP 2.70x1.20m Deck-board, max. 50x350 mm (site-provided) Squared timber, 40x40 mm (site-provided) Flashing leaving gap for thermal insulation Spring cotter 5 mm (not included in scope of supply)
23
User Information Doka floor end-shutter clamp
Modifying the Doka floor end-shutter clamp ➤ Dismount the End-shutter slide (see the section headed 'Dismantling the Doka floor end-shutter clamp'). ➤ Turn the End shutter slide 180° and push it back onto the Doka floor end-shutter clamp. ➤ Fix the End-shutter slide with a Wedge 170mm and secure this with a Spring cotter 5mm to prevent accidental removal. Leave the Wedge 235mm hanging loosely.
180°
D C
N B 98023-235-01
B Wedge 235mm C Wedge 170mm D End-shutter slide N Spring cotter 5 mm (not included in scope of supply)
Animation: https://player.vimeo.com/video/284892974 At the end of the project, restore the Doka floor end-shutter clamp to its standard configuration.
Structural design Edge-protection component Guardrail boards 20 cm 1) Guardrail boards 15 cm 1) Protective grating XP 2.70x1.20m Scaffold tubes
Permitted influence width [cm] 120 170 250 300
1) Diagonal
bracing tube needed between the toeboard and the waistlevel guard rail, as a stiffening reinforcement.
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User Information Doka floor end-shutter clamp
Structural design NOTICE Every stop-end element must be supported by 2 Doka floor end-shutter clamps. This requires planning!
with guard rails Permitted cantilever (b) of edge-protection components Edge-protection component Guardrail board 2.5 x 12.5 cm Guardrail board 2.4 x 15 cm Guardrail board 3 x 15 cm Guardrail board 4 x 15 cm Guardrail board 3 x 20 cm Guardrail board 4 x 20 cm Guardrail board 5 x 20 cm Scaffold tube 48.3mm Protective grating XP
Permitted cantilever 0.3 m 0.5 m 0.8 m 1.4 m 1.0 m 1.6 m 1.9 m 1.3 m 0.6 m
57.52) 50 60 80 100 1403) 1803) 2503) 2603) 2703) 2803) 2903) 3003)
15 6.6 6.8 6.7 6.6 6.8 6.7 6.2 5.5 4.9 4.3 3.7 3.3
20 7.2 7.4 7.2 7.2 7.4 7.3 6.7 6.0 5.3 4.6 4.1 3.5
25 7.9 8.1 7.9 7.9 8.1 7.9 7.4 6.5 5.8 5.1 4.4 3.9
30 8.7 8.9 8.7 8.7 8.9 8.7 8.1 7.2 6.4 5.6 4.9 4.3
35 9.6 9.9 9.7 9.7 9.9 9.7 9.1 8.0 7.1 6.2 5.5 4.8
40 9.7 10.2 10.2 10.3 10.7 10.6 10.2 9.1 8.0 7.1 6.2 5.4
45 9.9 10.7 10.8 11.1 11.2 11.4 11.4 10.4 9.2 8.1 7.1 6.2
50 11.6 11.3 11.6 12.2 11.9 12.4 12.7 12.2 10.8 9.5 8.3 7.2
1)
Sealing tape KS required (deflection of 2 mm has been allowed for)
2)
When used without Sealing tape KS, the influences must be reduced by 20% (deflection 1 mm)
57.5 13.6 13.5 14.3 14.3 15.2 14.8 15.3 15.3 14.6 12.8 11.2 9.8
Frami Xlife panel 0.45m
502) 60 70 90 120 1503) 2103) 2503) 2603) 2703) 2803) 2903) 3003)
Alu-Framax Xlife panel 0.60m
452) 60 80 100 1303) 1703) 2303) 2503) 2603) 2703) 2803) 2903) 3003)
Framax Xlife panel 0.60m
402) 70 90 110 1403) 1903) 2303) 2503) 2603) 2703) 2803) 2903) 3003)
Planks, 5x20 cm
Slab thickness 'd' [cm] 15 - 35 60 80 55 100 50 120 45 1503) 40 2003) 35 2303) 30 2503) 28 2603) 26 2703) 24 2803) 22 2903) 20 3003)
Permitted spans 'a' [cm] of the stop-ends1) Doka beam H20 + form-ply
Permitted influence width 'e' Tensile force occurring [cm] [kN]5) Distance of anchor-point 'h' below top of wall [cm]
1104) 1104) 1104) 1204) 1204) 1304) 130 140 140 150 150 160
90 100 100 100 110 110 110 120 120 130 130 140
— 200 200 210 220 230 250 260 270 280 290 300
— 165 170 175 180 190 200 210 220 230 240 250
— — — — 170 170 180 190 190 200 210 220
Max. influence when erected with guardrail boards 20 cm: 120 cm; with guardrail boards 15 cm: 170 cm; Protective grating XP 2.70x1.20m: 250 cm
3)
4)
2 Doka beams H20 required (see Practical example)
5)
For dimensioning when using alternative (i.e. non-Doka) anchorages
999802302 - 08/2018
25
User Information Doka floor end-shutter clamp
without guard rails
57.52) 70 90 110 140 180 230 250 260 270 280 290 300
15 6.2 6.3 6.0 5.9 6.0 6.0 5.1 4.4 3.8 3.2 2.6 2.2
20 6.7 6.8 6.5 6.4 6.5 6.5 5.6 4.8 4.1 3.5 2.9 2.3
25 7.4 7.4 7.1 7.0 7.1 7.1 6.1 5.2 4.5 3.8 3.1 2.6
30 8.1 8.2 7.9 7.7 7.9 7.9 6.7 5.8 4.9 4.2 3.5 2.8
35 40 45 50 9.1 10.2 11.7 12.2 9.2 10.3 11.9 12.6 8.8 9.9 11.4 12.3 8.6 9.7 11.1 13.1 8.8 9.9 11.4 12.7 8.8 9.9 11.4 12.9 7.5 8.4 9.7 11.3 6.4 7.3 8.4 9.8 5.5 6.2 7.1 8.4 4.6 5.3 6.0 7.1 3.9 4.4 5.0 5.9 3.2 3.6 4.1 4.8
1)
Sealing tape KS required (deflection of 2 mm has been allowed for)
2)
When used without Sealing tape KS, the influences must be reduced by 20% (deflection 1 mm)
4)
2 Doka beams H20 required (see Practical example)
5)
For dimensioning when using alternative (i.e. non-Doka) anchorages
Practical example Stop-end with 2 Doka beams H20
57.5 14.5 15.4 15.2 15.4 15.4 15.4 15.3 13.2 11.3 9.6 8.0 6.5
Frami Xlife panel 0.45m
502) 80 100 120 160 200 230 250 260 270 280 290 300
Alu-Framax Xlife panel 0.60m
452) 90 110 130 160 210 230 250 260 270 280 290 300
Framax Xlife panel 0.60m
402) 90 110 130 160 210 230 250 260 270 280 290 300
Planks, 5x20 cm
Slab thickness 'd' [cm] 15 - 35 60 90 55 110 50 130 45 160 40 210 35 230 30 250 28 260 26 270 24 280 22 290 20 300
Permitted spans 'a' [cm] of the stop-ends1) Doka beam H20 + form-ply
Permitted influence width 'e' Tensile force occurring [cm] [kN]5) Distance of anchor-point 'h' below top of wall [cm]
1104) 1104) 1104) 1204) 1204) 1304) 130 140 140 150 150 160
90 100 100 100 110 110 110 120 120 130 130 140
— 200 200 210 220 230 250 260 270 280 290 300
— 165 170 175 180 190 200 210 220 230 240 250
— — — — 170 170 180 190 190 200 210 220
Permitted vertical load FV on End-shutter shoe (without horizontal load): 3 kN
a
98023-230-01
A
FV
98023-229-01
a ... max. 10 cm A Wooden spacer
26
999802302 - 08/2018
User Information Doka floor end-shutter clamp
999802302 - 08/2018
27
Component overview
User Information Doka floor end-shutter clamp [kg]
Article n°
[kg]
Article n°
Component Article [kg] n° overview
Doka floor end-shutter clamp Doka-Deckenabschalklemme
12.5 586239000
Nailing cone 15.0
0.02 581897000
Nagelkonus 15,0
Galvanised Height: 137 cm
Black Length: 7 cm
Hole plug 29mm
0.003 581891000
Gesimsankerstopfen 29mm PE Grey Diameter: 3 cm
Universal plug R20/25
0.003 588180000
Kombi-Ankerstopfen R20/25
End-shutter shoe
Blue Diameter: 3 cm
1.6 586257000
Abschalschuh
Galvanised Height: 13.5 cm
Plug for closure plate R25
0.003 588187000
Ausgleichsblechstopfen R25
Black Diameter: 3 cm
End-shutter tie rod 15.0 15-40cm Abschalanker 15,0 15-40cm
0.91 586258000 Spring cotter 5mm
Galvanised Length: 55 cm
Tie rod 15.0mm galvanised 0.50m Tie rod 15.0mm galvanised 0.75m Tie rod 15.0mm galvanised 1.00m Tie rod 15.0mm galvanised 1.25m Tie rod 15.0mm galvanised 1.50m Tie rod 15.0mm galvanised 1.75m Tie rod 15.0mm galvanised 2.00m Tie rod 15.0mm galvanised 2.50m Tie rod 15.0mm galvanised .....m Tie rod 15.0mm non-treated 0.50m Tie rod 15.0mm non-treated 0.75m Tie rod 15.0mm non-treated 1.00m Tie rod 15.0mm non-treated 1.25m Tie rod 15.0mm non-treated 1.50m Tie rod 15.0mm non-treated 1.75m Tie rod 15.0mm non-treated 2.00m Tie rod 15.0mm non-treated 2.50m Tie rod 15.0mm non-treated 3.00m Tie rod 15.0mm non-treated 3.50m Tie rod 15.0mm non-treated 4.00m Tie rod 15.0mm non-treated 5.00m Tie rod 15.0mm non-treated 6.00m Tie rod 15.0mm non-treated 7.50m Tie rod 15.0mm non-treated .....m Ankerstab 15,0mm
0.03 580204000
Federvorstecker 5mm
Galvanised Length: 13 cm
0.72 1.1 1.4 1.8 2.2 2.5 2.9 3.6 1.4 0.73 1.1 1.4 1.8 2.1 2.5 2.9 3.6 4.3 5.0 5.7 7.2 8.6 10.7 1.4
581821000 581822000 581823000 581826000 581827000 581828000 581829000 581852000 581824000 581870000 581871000 581874000 581886000 581876000 581887000 581875000 581877000 581878000 581888000 581879000 581880000 581881000 581882000 581873000
Anchor bracket M
1.2 580558000
Ankerbügel M
Galvanised Width: 8 cm Height: 16 cm
Plumbing strut 260 IB
12.8 588437500
Justierstütze 260 IB
Galvanised Length: 146.8 - 256.7 cm
Plumbing strut 340 IB
16.7 588696000
Justierstütze 340 IB
Galvanised Length: 190.8 - 341.8 cm
Super plate 15.0
1.1 581966000
Superplatte 15,0
Galvanised Height: 6 cm Diameter: 12 cm Width-across: 27 mm
Bridge edge beam anchor 15.0 Bridge edge beam anchor 15.0 galv. Gesimsanker 15,0
0.45 581896000 0.44 581890000
Length: 7 cm Follow the directions in the "Fitting instructions"!
28
999802302 - 08/2018
User Information Doka floor end-shutter clamp
Component overview [kg]
Plumbing strut 540 IB
Article n°
30.7 588697000
Justierstütze 540 IB
[kg] Toeboard holder XP 1.20m
Article n°
0.64 586461000
Fußwehrhalter XP 1,20m
Galvanised Height: 21 cm
Galvanised Length: 310.5 - 549.2 cm
Handrail post 1.00m
3.8 584335000
Geländer 1,00m
Galvanised Length: 124 cm
Strut shoe EB
0.93 588946000
Strebenschuh EB
Handrail post 1.10m Galvanised Height: 134 cm
Galvanised Width: 8 cm Height: 13 cm
Multi-purpose waling WS10 Top50 0.50m Multi-purpose waling WS10 Top50 0.75m Multi-purpose waling WS10 Top50 1.00m Multi-purpose waling WS10 Top50 1.25m Multi-purpose waling WS10 Top50 1.50m Multi-purpose waling WS10 Top50 1.75m Multi-purpose waling WS10 Top50 2.00m Multi-purpose waling WS10 Top50 2.25m Multi-purpose waling WS10 Top50 2.50m Multi-purpose waling WS10 Top50 2.75m Multi-purpose waling WS10 Top50 3.00m Multi-purpose waling WS10 Top50 3.50m Multi-purpose waling WS10 Top50 4.00m Multi-purpose waling WS10 Top50 4.50m Multi-purpose waling WS10 Top50 5.00m Multi-purpose waling WS10 Top50 5.50m Multi-purpose waling WS10 Top50 6.00m Mehrzweckriegel WS10 Top50
5.5 584384000
Schutzgeländer 1,10m
10.2 14.9 19.6 24.7 29.7 35.0 38.9 44.2 48.7 54.2 60.2 68.4 79.4 89.1 102.0 112.4 118.0
580001000 580002000 580003000 580004000 580005000 580006000 580007000 580008000 580009000 580010000 580011000 580012000 580013000 580014000 580015000 580016000 580017000
Painted blue
Scaffold tube 48.3mm 0.50m Scaffold tube 48.3mm 1.00m Scaffold tube 48.3mm 1.50m Scaffold tube 48.3mm 2.00m Scaffold tube 48.3mm 2.50m Scaffold tube 48.3mm 3.00m Scaffold tube 48.3mm 3.50m Scaffold tube 48.3mm 4.00m Scaffold tube 48.3mm 4.50m Scaffold tube 48.3mm 5.00m Scaffold tube 48.3mm 5.50m Scaffold tube 48.3mm 6.00m Scaffold tube 48.3mm .....m Gerüstrohr 48,3mm
1.7 3.6 5.4 7.2 9.0 10.8 12.6 14.4 16.2 18.0 19.8 21.6 3.6
682026000 682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000
Galvanised
Doka express anchor 16x125mm Doka-Expressanker 16x125mm
0.31 588631000
Galvanised Length: 18 cm Follow the directions in the "Fitting instructions"!
Handrail post XP 1.20m
4.1 586460000
Geländersteher XP 1,20m
Galvanised Height: 118 cm
Screw-on coupler 48mm 50
0.84 682002000
Anschraubkupplung 48mm 50
Galvanised Width-across: 22 mm Follow the directions in the "Fitting instructions"!
Normal coupler 48mm
1.2 682004000
Normalkupplung 48mm
Galvanised Width-across: 22 mm Follow the directions in the "Fitting instructions"!
Tie-rod wrench 15.0/20.0
1.9 580594000
Ankerstabschlüssel 15,0/20,0
Galvanised Length: 37 cm Diameter: 8 cm
Sealing tape KS 10x3mm 10m Sealing tape KS 20x5mm 10m Dichtungsband KS
999802302 - 08/2018
0.07 581840000 0.17 580348000
29
Component overview
User Information Doka floor end-shutter clamp [kg]
Doka personal fall-arrest set Doka-Auffanggurt
Article n°
[kg]
3.6 583022000
Follow the directions in the "Operating Instructions"!
30
999802302 - 08/2018
Article n°
User Information Doka floor end-shutter clamp
999802302 - 08/2018
Component overview
31
Near to you, worldwide Doka is one of the world leaders in developing, manufacturing and distributing formwork technology for use in all fields of the construction sector. With more than 160 sales and logistics facilities in over 70 countries, the Doka Group has a highly efficient distribution network which ensures that equipment and
technical support are provided swiftly and professionally. An enterprise forming part of the Umdasch Group, the Doka Group employs a worldwide workforce of more than 6000.
Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | [email protected] | www.doka.com
999802302 - 08/2018
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