Airodek - Technical Data Sheets Ver3 (2).pdf

AIRODEK L I G H T W E I G H T

S O F F I T

S Y S T E M

RMD Kwikform

Technical Data Sheets European Specification

European Technical Office Brickyard Road, Aldridge, Walsall WS9 8BW, UK. Telephone: +44 1922 743743 Facsimile: +44 1922 743400 E-mail: [email protected]

Spec: Euro 25-05-11

Issue B

PUBLICATION Draft

Further info: +44(0) 1922 743743 The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

AIRODEK L I G H T W E I G H T

S O F F I T

S Y S T E M Copyright 2005 RMD Kwikform is a member of Interserve PLC

Contents Ref Description

Issue

Introduction

4

1.0

Components

1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 1.22 1.23 1.24 1.25 1.26

Airodek Panels Airodek Props for 2150mm – 3520mm Heavy Duty Crown Spacing Gates and Legs Aluminium Infill Beams Prop Head Timber Support Edge Protection Airodek Load Release Prop Pin Rapidshor Omega Clip Temporary Prop Airodek Panel Strap Handling Airodek Panels Deck Beams Airodek Drophead Panels Drophead Panel Infill Drophead Deck Beam Handrail Socket Drophead Handrail Socket Drophead to Ultraguard Socket Stillage Alshor / Drophead Adapter Rapidshor / Airodek Adapter Panel Handling Clamp Panel Handling Hook Universal Adapter Back Prop Items

Spec: Euro 25-05-11

Page

Issue B

CONTENTS

B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11

Further info: +44(0) 1922 743743

5 6 7 8 9 10 11-12 13 13 14 15 15 16 17 17 18 19 20 21 22 23 23 24 25 26 27

Page 1 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

AIRODEK L I G H T W E I G H T

S O F F I T

S Y S T E M

2.0

Applications

2.1 2.2 2.3 2.4 2.5 2.6

Stability Erection Guidance Infill at Columns Falling in One Panel Infill at Columns Falling in Two Panels Infill at Perimeter Walls Cantilevering Deck Beams Schematic for a Corner

B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11

28 28 29 30 31 32-34

Code Index Code

Description

ADX18090

Airodek Panel 1800 x 900

25.20

ADX18060

Airodek Panel 1800 x 600

18.64

ADX18030

Airodek Panel 1800 x 300

12.76

ADX09090

Airodek Panel 900 x 900

14.0

ADX09060

Airodek Panel 900 x 600

10.48

ADX09030

Airodek Panel 900 x 300

6.91

ADX10001

6m Web Strap with Ratchet

1.75

ADX10002

8m Web Strap with Ratchet

2.0

ADX10003

Rapidshor Drophead Adapter

2.29

23

ADX10004

Handrail Bracket Drophead

8.12

20

ADX10005

Stillage

97

22

ADX10007

Airodek Pallet Truck 1200 x 525

67

15

ADX10008

Airodek Panel Strap

0.024

ADX10009

Cantilever Lifting Arm

4.53

24

ADX10010

Lifting Pole

1.29

25

ADX10011

Universal Adapter

3.27

26

ADX10015

Drophead to Ultraguard Socket

7.40

21

ADX10017

Back Prop Top Plate

0.45

27

ADX10018

Back Prop Adapter

2.07

27

ADX20003

Infill Support 1800mm

10.05

9

ADX20004

Infill Support 900mm

7.3

9

Spec: Euro 25-05-11

Issue B

CONTENTS

Weight Page (Kgs)

Further info: +44(0) 1922 743743

5

15

Page 2 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

AIRODEK L I G H T W E I G H T

S O F F I T

S Y S T E M

ADX20005

Airodek Prop Size 2 for 1980mm – 3350mm

22.5

6

ADX20006

Spacing Gate 900mm

6.88

8

ADX20007

Spacing Gate 1800mm

9.84

8

ADX20008

Spacing Gate Leg

2.42

8

ADX20011

Prop Head Timber Support

0.5

10

ADX20012

Prop Pin

0.8

13

ADX20013

Temporary Prop

4.44

14

ADX20014

Airodek Panel Pallet

36.5

15

ADX20015

Heavy Duty Crown

1.33

7

ADX20016

Handrail Socket

6.11

19

ADX20018

Airodek Handrail Post - H.D.

5.81

11 - 12

ADX20021

Airodek Handrail Post

7.5

11

ADX31800

1800mm Deck Beam

13.63

16

ADX32400

2400mm Deck Beam

18.30

16

ADX33000

3000mm Deck Beam

23.00

16

ADX30001

Drophead

7.97

18

ADX30002

Alshor / Drophead Adapter

3.98

23

ADX30003

Drophead Panel 1800mm

13.03

17

ADX30004

Drophead Panel 900mm

7.14

17

ADX30005

Drophead Panel Infill

0.21

17

RSX10009

Rapidshor Sleeve Clip

0.094

13

Spec: Euro 25-05-11

Issue B

CONTENTS

Further info: +44(0) 1922 743743

Page 3 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

Introduction RMD Kwikform Airodek soffit falsework is a lightweight modular system developed to provide the most rapid equipment turnaround possible with the minimum number and weight of components. Airodek provides an F2 soffit finish. All components are under 25kg making for ready man handling. The maximum concrete slab thickness that can be supported is 450mm. The maximum additional live load is 2.0kN/m2.

Twin Grab handles facilitate easy handling of the largest size panel – 1800 x 900mm

Cross ribs at 300mm centres support 9mm phenolic faced plywood

Welded, extruded aluminium frame gives a light, yet rigid construction

Airodek adapts to a variety of soffit support systems. Panels and Props Panels, Deck Beams, Quikstrike Dropheads and Shoring Panels, Deck Beams, Crowns and Shoring. Airodek equipment is for use in fixed at the head applications only. For a full explanation of the stability requirements to ensure this condition refer to Applications Section 2.

Spec: Euro 25-05-11

Issue B

INTRODUCTION

Further info: +44(0) 1922 743743

Page 4 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.0 Components 1.1 Airodek Panels Airodek Panels are manufactured from a welded, lightweight, powder coated, aluminium extruded frame and have a 9mm phenolic plywood face for a smooth concrete finish and a long and maintenance free life. 1800 x 900

900 x 900

1800 x 600

900 x 600

1800 x 300

900 x 300

75

RMDK

00/B/M

RMDK

150

60 x 30mm slots mate with the Temporary Prop

00/B/M

150 Ø50mm holes ‘Grab’ handles unique to 1800 x 900 panel

Spec: Euro 25-05-11

Issue B

COMPONENTS

Code

Description

ADX18090 ADX18060 ADX18030 ADX09090 ADX09060 ADX09030

Airodek Panel Airodek Panel Airodek Panel Airodek Panel Airodek Panel Airodek Panel

Weight 1800 x 900 1800 x 600 1800 x 300 900 x 900 900 x 600 900 x 300

Further info: +44(0) 1922 743743

25.20 kg 18.64 kg 12.76 kg 14.00 kg 10.48 kg 6.91 kg

Page 5 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.2 Airodek Props Size 2 for 1980mm – 3350mm (ADX20005) 22.5kg 50

Used to support the Airodek Panels and Infill Beams

Ø18 hole

Ø48.3 Inner

Airodek Load Release Prop Pin (ADX20012) Ø60.3 Outer

935

Position Spacing Gates at this level (blue band on prop) when Spacing Gate Legs are used

150mm Square base plate

Spec: Euro 25-05-11

Issue B

COMPONENTS

Further info: +44(0) 1922 743743

Page 6 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.3 Heavy Duty Crown (ADX20015) 1.33kg Used to support and locate the Airodek Panels on the top of the Airodek prop, Kwikstage / Rapidstage shoring, Airodek/Rapidshor adapter (ADX10003), Airodek/Alshor adapter (ADX30002), support and locate Airodek Decking Beams and Ø48.3mm Scaffold Tube. Also fits directly onto a Rapidshor Jack RSX10004. Concentric Allowable Working Load = 60kN Eccentric Allowable Working Load = 30kN Maximum reaction from the corner of a panel onto a crown = 5.4kN Maximum reaction of a edge section onto a panel = 8kN in the centre of panel. = 4kN Adjacent to the centre of the panel.

Label (MNX10134)

DO NOT REMOVE

75

DO NOT REMOVE

DO NOT REMOVE DO NOT REMOVE

RMDK

106

50

204

20

184

17 diameter hole mates with Rapidshor ‘Clip’ (RSX10009)

Spec: Euro 25-05-11

Issue B

COMPONENTS

14 diameter hole mates with spring retainer of Rapidshor Jack (RSX10004) Further info: +44(0) 1922 743743

Page 7 of 34

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45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.4 Spacing Gates and Legs Used to stabilise the falsework during the erection and dismantling stages only. Use a continuous line of spacing gates with two Spacing Gate Legs attached to every other gate for the first row of Airodek Props erected. Use single spacing gates in both directions at 5.4m centres thereafter.

600

889

1800 Ref. CRS of Props

900 Ref. CRS of Props

600

435

Hammer latches downward to tighten gate/prop connection

spec: Euro 25-05-11

Issue B

COMPONENTS

Code

Description

Weight

ADX20007 ADX20006 ADX20008

Airodek Spacing Gate 1800mm Airodek Spacing Gate 900mm Airodek Spacing Gate Leg

9.84 kg 6.88 kg 2.42 kg

Further info: +44(0) 1922 743743

Page 8 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.5 Aluminium Infill Beams Used to fill around columns and to support one edge of infills against walls.

150

1788

66

150

888

Nail holes in end plates. To allow fixing to supporting infill beam

Section of beam as Alsec

Allowable End Reaction 12kN. Allowable Bending Moment 7kNm.

1800mm Infill

900mm Infill

spec: Euro 25-05-11

Issue B

COMPONENTS

Code

Description

Weight

ADX20004 ADX20003

Airodek Infill Support 900mm Airodek Infill Support 1800mm

7.3 kg 10.05 kg

Further info: +44(0) 1922 743743

Page 9 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.6 Prop Head Timber Support (ADX20011) 0.5kg A small steel item that sits in the Airodek Crown and may be used to support an 82x47mm timber runner below 18mm plywood infills. 39

57

23

25

53. 5

50

RMDK 04/B/AA

Integral spring clip secures to the Airodek crown

135

Nailing holes

Note: The Prop Head Timber Support cannot be used when a Rapidshor Jack supports the HD Crown. spec: Euro 25-05-11

Issue B

COMPONENTS

Further info: +44(0) 1922 743743

Page 10 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.7 Edge Protection

1380

Attach simply to the top of the Airodek Props and Panels to provide a guardrail post wherever required. Available in two variants, the Airodek Crown Guardrail Post with tube and fitting guardrails or the HD Handrail Socket which is used in conjunction with the Rapidshor standard.

Airodek Panel (ADX18090)

737

Omega Clip (RSX10009)

Props for 2150mm – 3520mm (ADX20005)

HD Crown (ADX20015)

Code

Description

Weight

ADX20021 ADX20018

Airodek Handrail Post Airodek Handrail Post - H.D.

7.5 kg 5.81 kg

134 spec: Euro 25-05-11

Issue B

COMPONENTS

Further info: +44(0) 1922 743743

Page 11 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

Airodek Guardrail Socket Detail – Crowns and Deck Beams Rapidshor 1m OE Standard RSX41000 Scaffold board as toe board and toe board clip

Rapidshor Ledgers

Airodek Panel Handrail Post - HD ADX20018

Deck Beam

HD Crown ADX20015 & Rapidshor Omega Clip RSX10009

Airodek Guardrail Socket Detail – Panel and Props Rapidshor 1m OE Standard RSX41000

Scaffold board as toe board and toe board clip

Airodek Panel

Rapidshor Ledgers

Handrail Post - HD ADX20018

HD Crown ADX20015 & Rapidshor Omega Clip RSX10009 spec: Euro 25-05-11

Issue B

COMPONENTS

Further info: +44(0) 1922 743743

Page 12 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.8 Airodek Prop Pin (ADX20012) 0.8kg Supplied integral with the Airodek Prop and used to fix the unit to length. Also used to provide an initial load release during soffit stripping. Allowable Working Load 22kN

98

4mm notches

RMDK 04/B/AA

201

Load Release

Set Position – ready for use

1.9 Rapidshor Sleeve Clip (RSX10009) 0.094kg Used to secure the Airodek Crown to the top of the Airodek Prop

spec: Euro 25-05-11

Issue B

COMPONENTS

Further info: +44(0) 1922 743743

Page 13 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.10 Temporary Prop (ADX20013) 4.44kg Used in pairs at an angle of approximately 25 o to support one end of the Airodek Panels temporarily prior to the protection of the Airodek Prop supports. RMDK

The Temporary prop claw prevents the unit from becoming accidentally detached from the Airodek Panel, even if the base of the prop slips

Adjustment Range 2445 – 4158mm

Even when thumbscrew is loose, inner is retained within outer for safety

Temporary Props in Use

Rubber foot prevents the base of the unit slipping on the ground during use

spec: Euro 25-05-11

Issue B

COMPONENTS

Further info: +44(0) 1922 743743

Page 14 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.11 Airodek Panel Strap (ADX10008) 0.024kg A Heavy-duty nylon cable tie is used to secure the panels to the support structure during conditions of high wind. Maximum circumference 650mm AWL 0.57kN Left hand picture shows connection of panel to crown. Right hand picture shows connection of panel to panel.

1.12 Handling Airodek Panels Airodek Panels are delivered as shown with Airodek Web Straps used to band 10 panels to an Airodek Pallet. Secure panels as shown before crane handling panels to the next lift. Use an Airodek pallet truck to transport pallets on one level. Customer’s lifting accessories

6m Web Strap with Ratchet

8m Web Strap with Ratchet

Code ADX20014 ADX10001 ADX10002 ADX10007

Description

Weight

Airodek Panel Pallet 6m WebProp Strap with Ratchet Airodek 8m Web Strap with Ratchet Airodek Prop irodeProp Airodek Pallet Truck 1200 x 525

36.5 kg 1.75 kg 2.00 kg 67 kg

spec: Euro 25-05-11

Issue B

COMPONENTS

Pallet on Pallet Truck

Further info: +44(0) 1922 743743

Page 15 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.13 Airodek Deck Beam Airodek Deck Beams are designed with plastic upstands which provide secure location and prevent unitentional disloding of panels, increasing site safety. Deck Beams alllow panels to be used on other systems i.e Alshor Plus and Rapidshor. 1800 an 2400 beams can be used on slabs up to 450 mm thick, 3000 beams can be used on slabs up to 300mm thick.

Drophead (ADX30001 Rapidshor Omega Clip (RSX10009)

Deck Beam

Alshor / Drophead Adapter (ADX30002) Alshor Plus Leg

Deck Beam Cantilevered for Erection Code ADX31800 ADX32400 ADX33000 spec: Euro 25-05-11

Issue B

COMPONENTS

Description Decking Beam 1800mm Decking Beam 2400mm Decking Beam 3000mm

Further info: +44(0) 1922 743743

Weight 13.63 Kg 18.30 Kg 23 Kg

Page 16 of 34

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45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.14 Airodek Drophead Panel

300

Manufactured the same way as the standard Airodek Panel, with powder coated finish and welded aluminium extruded sections. Dedicated infill-end, which excepts the drophead comfortably.

300

3000

900

1.15 Airodek Drophead Panel Infill A triangular plate that locks into the drophead void at the end of the panels to prevent grout loss during pouring. Used when panel is close to a wall where the Drophead will not fit.

97

184

Drophead Panel Infill (ADX30005)

Code

Description

Weight

ADX30003

Drophead Panel 1800mm

13.03 kg

ADX30004

Drophead Panel 900mm

7.14 kg

ADX30005

Drophead Infill Plate Issue B

Dedicated area for drophead Further info: +44(0) 1922 743743 Page 17 of 34

COMPONENTS

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

spec: Euro 25-05-11

0.21 kg

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.16 Drophead (ADX30001) 7.97kg Used to connect the decking system to a number of different propping systems. With a ‘Quick – Strike’ system to reduce the height by 70mm so the panels can be easily stripped. Locks in two directions when it is set for loading of the beams. The upstands allow the ease of hanging the beams during erection and dismantling. 100 Square

226.5

Axial Load Capacity of 60kN

Lock

Rapidshor Omega Clip (RSX10009)

Alshor / Drophead Adapter (ADX30002)

625

450

Striking Plate

Alshor Plus Leg

Use on Alshor Plus Leg

Rapidshor / Drophead Adapter (ADX10003) Rapidstage / Kwikstage Standard Rapidshor Standard

Alternatives spec: Euro 25-05-11

Issue B

COMPONENTS

Further info: +44(0) 1922 743743

Page 18 of 34

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45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.17 Handrail Socket (ADX20016) 6.11kg

498

Used to connect Rapidshor standards as guardrails to the cantilevered deck beam, to create a handrail system for Airodek. The two spring-loaded clamps positively secure the socket onto the end of the beam. Hand tighten wing nut and ¼ turn tighter with hammer. The socket safely transmits slab edge loads from the sides of the panel into the deck beam.

RMDK 04/A/MM

52

305

118

Cantilevered Deck Beam Handrail Detail

Scaffold board as toe board and toe board clip 3m Deck Beam ADX33000

Airodek Panel

Rapidshor 1m OE Standard RSX41000

Rapidshor Ledgers

Rapidshor Sleeve RSX10005 with Rapidshor Omega Clip RSX10009

Deck Beam Handrail Socket ADX20016

spec: Euro 25-05-11

Issue B

COMPONENTS

Further info: +44(0) 1922 743743

Page 19 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.18 Handrail Bracket - Drophead (ADX10004) 8.12kg

973

Used with deck beam handrail post to complete handrail system. The socket incorporates a hook and lock system to secure on the drophead. The same socket arrangement can be used for the Rapidshor Standard to be fixed on.

261

Handrail Bracket - Drophead Detail Rapidshor 1m OE Standard RSX41000

Scaffold board as toe board and toe board clip

Airodek Panel

Drophead ADX30001

spec: Euro 25-05-11

Issue B

COMPONENTS

Rapidshor Ledgers

Handrail Bracket - Drophead ADX10004

Deck Beam

Further info: +44(0) 1922 743743

Page 20 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.19 Drophead to Ultraguard Socket (ADX10015) 7.40kg

782

Attached to Airodek Dropheads to provide location for the Ultraguard handrail system. The socket incorporates a hook and lock system to secure it to the drophead.

275

Ultraguard Post 1200mm SAX11200 Ultraguard Barrier Airodek Panel

Load Capabilities: The Drophead to Ultraguard Socket is compliant with both the Australian and British Standards (BS 1139-5: 1990 (HD1000:1988))

Drophead to Ultraguard Socket ADX10015 Airodek Drophead ADX30001

spec: Euro 25-05-11

Airodek Deck Beam

Issue B

COMPONENTS

Further info: +44(0) 1922 743743

Page 21 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.20 Stillage (ADX10005) 97kg Stillage will hold a maximum of 10 1800 x 900mm Airodek Panels. Any size panel (including Drophead panels) can be accommodated safely by ensuring each layer of panels equate to the 1800 x 900mm surface area. It can be crane handled on site via the integral lifting eyes. Stack 2 high maximum and must be on a hard level surface.

1678 overall

Maximum weight of Stillage and panels 550kgs

1925 overall spec: Euro 25-05-11

Issue B

COMPONENTS

925 Further info: +44(0) 1922 743743

Page 22 of 34

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45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.21 Alshor / Drophead Adapter (ADX30002) 3.98kg Transition unit for drophead when used directly onto an Alshor Plus Leg.

348

HD Crown (ADX20015)

Rapidshor Omega Clip (RSX10009) Alshor Plus Leg

100

1.22 Rapidshor / Drophead Adapter (ADX10003) 2.29kg Transition unit for drophead when used directly onto Rapidshor Standard.

HD Crown (ADX20015)

348

Rapidshor Omega Clip (RSX10009) Rapidshor Standard

100

spec: Euro 25-05-11

Issue B

COMPONENTS

Further info: +44(0) 1922 743743

Page 23 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.23 Cantilever Lifting Arm (ADX10009) 4.53kg Used in conjunction with the Panel Handling Hook to place and remove panels off a cantilever arrangement in a safe and controlled manner. When removing panels use position A to lift the panel off the locating tongues of the beam, then move to position B to lift the panel onto the slab. A

244

B

555

Assembly Details of Clamp onto Panel

1. Clamp in the upper position then place on the panel C

2. Wedges pulled out in start position, when placing in panel

D

3. Hit wedge C to fix clamp arm in place. Hit wedge D to secure whole of unit to the panel

spec: Euro 25-05-11

Issue B

COMPONENTS

Further info: +44(0) 1922 743743

Page 24 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.24 Lifting Pole (ADX10010) 1.29kg Used in conjunction with the Panel Handling Clamp to place and remove panels off a cantilever arrangement in a safe and controlled manner.

2073 Overall

Lifting Pole (ADX10010)

1800 x 900 Panel (ADX18090)

Cantilever Lifting Arm (ADX10009)

Slab

3000mm Deck Beam (ADX33000)

Alshor Plus Leg, Crown and Alshor Adapter

spec: Euro 25-05-11

Short Jack and Alshor Plus Leg

Issue B

COMPONENTS

Further info: +44(0) 1922 743743

Page 25 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

1.25 Universal Adapter (ADX10011) 3.27kg This allows the Airodek system to be used on competitors systems i.e. Titan, Gas and Peri Multiprop.

Hole Configuration Chart Titan Hole Set 1 2 3 4

Jack Plate 

Gas

Leg Plate

Jack Plate

Peri

Leg Plate

Multiprop 

  



Primary Beam Direction x-x y-y  

 



183 Y

198



13

3 2 50

4

X

1

73

40

202

4

40

235

X

73

1

2 18

3 14 Y 40

spec: Euro 25-05-11

Issue B

COMPONENTS

40

Further info: +44(0) 1922 743743

Page 26 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

1.25 Back Prop Items Used to enable re-propping and Maximise panel use.

S Y S T E M PART PLAN

Drophead Panel 1800x600 (ADX30006)

Back Prop Top Plate (ADX10017) 0.45kg

The Back Prop Top Plate fits into the cut-out normally used for a drophead.

Back Prop Adapter (ADX10018) 2.07kg

Airodek Prop & Crown

Stage 1 Assemble Airodek Prop & Panel scheme with adequate Drophead Panels

Stage 2 Insert Back Prop Top Plates into each Drophead cut-out

Stage 3 Pour Slab

The Back Prop Adapter allows an Airodek Prop to snap into the underside of a Back Prop Top Plate. This enables a finished slab to be re-propped.

Stage 4 Assemble in position Back Props with Adapters to the Top Plates.

Stage 5 Remove Panels and Props (with Crown) as required.

spec: Euro 25-05-11

Issue B

COMPONENTS

Further info: +44(0) 1922 743743

Page 27 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

2.0 Applications 2.1 Stability During erection the equipment is stabilised by the fitting of Airodek Spacing Gate Frames and Airodek Spacing Gate Frame Legs. During all subsequent stages the equipment requires adequate fixity at the head. This means that the system is not free standing when loaded. Stability is provided at the top of the system by the soffit infill plywood being trimmed around the column heads and/or walls. It is the customer’s responsibility to ensure that the permanent works and the interface with the soffit, as constructed on site, can resist and safely transfer all notional and actual horizontal loads to prevent the equipment falling over.

2.2 Erection Guidance For detailed erection guidance for the Airodek Prop and Panel system refer to RMDK Erection Guidance Note F4. This and the attendant Application Risk Assessment are available from your local RMDK Branch or Technical Office

spec: Euro 25-05-11

Issue B

COMPONENTS

Further info: +44(0) 1922 743743

Page 28 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

2.3 Infill at Columns Falling in One Panel

Airodek Infill 900mm (ADX20004)

Airodek HD Crown (ADX20015)

1800 x 900 Panel

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

A

A

900 Wide Panel

900 Wide Panel

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

1800 x 900 Panel 18mm Plywood by Customer

Airodek Infill 1800mm (ADX20003)

Plan Airodek Infill 900mm (ADX20004)

Airodek Panel

RMDK

Airodek HD Crown (ADX20015)

spec: Euro 25-05-11

RMDK

Airodek Infill 1800mm (ADX20003)

Issue B

APPLICATIONS

Rapidshor Omega Clip (RSX10009)

Section A- A Further info: +44(0) 1922 743743

Page 29 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

45

AIRODEK

L I G H T W E I G H T

S O F F I T

S Y S T E M

2.4 Infill at Columns Falling in Two Panels 475 Max

1800 x 900 Panel

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

900 Wide Panel

900 Wide Panel

B

B

18mm Plywood by Customer

Airodek Infill 1800mm (ADX20003)

Important! Check Prop loads. Add Props to mid-span if overloaded

1800 x 900 Panel

Plan Airodek Infill 1800mm (ADX20003)

Airodek Panel

RMDK

RMDK

Airodek HD Crown (ADX20015) Airodek Infill 1800mm (ADX20003)

Rapidshor Omega Clip (RSX10009)

Section B -B spec: Euro 25-05-11

Issue B

APPLICATIONS

Further info: +44(0) 1922 743743

Page 30 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

AIRODEK L I G H T W E I G H T

S O F F I T

S Y S T E M

2.5 Infill at Perimeter Walls 82 x 47 Timber by Customer

Prop Head Timber Support 150 – 475mm

2

Alsec Beam

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

2

1

1

1800 x 900 Panel

DO NOT REMOVE

DO NOT REMOVE DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

DO NOT REMOVE

Plan

150 – 475mm

Airodek 1800mm Infill 18mm Plywood by Customer

(ADX20003)

Section 2-2 (Spans 150 – 475mm) spec: Euro 25-05-11

Issue B

APPLICATIONS

(ADX20011)

Section 1-1

(ADX20003) 66 x 47 Timber by Customer

Prop Head Timber Support

1800 x 900 Panel

1800 x 900 Panel

Airodek 1800mm Infill

DO NOT REMOVE

DO NOT REMOVE

Adjustable Prop to support end of timber

Alsec Beam Provide additional support to plywood for greater spans

18mm Plywood by Customer

> 475mm

66 x 47 Timber by Customer

Section 2-2 (Spans > 475mm) Further info: +44(0) 1922 743743

Page 31 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

AIRODEK L I G H T W E I G H T

S O F F I T

S Y S T E M

Y

2.6 Cantilevering Deck Beams Schematic for a Corner 900 x 600

1800 x 600mm 1800 x 900mm

1800 x 900mm

1800 x 900mm

1800 x 900mm

X

1800 x 600mm

1800 x 900mm

X

900 x 600

1800 x 900mm 900 x 600

1800 x 600mm

Z

Y

Z 1800 x 600mm

1800 x 600mm

1800 x 600mm

1800 x 900mm

1800 x 900mm

Drophead Panel

1800 x 300mm

1800 x 900mm

PLAN 900

Airodek Panel Airodek 3000mm

Ultraguard 1.2m Post (SAX11200) and Barrier (SAX12550) Ultraguard Ext Alu Beam Bracket (SAX10015) 3600mm Alu Beam

Deck Beam (ADX33000)

Rapidshor Standard assembly or other support system

Ratchet Lashing

Alshor Supports

SECTION X-X spec: Euro 25-05-11

Issue B

APPLICATIONS

Further info: +44(0) 1922 743743

Page 32 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

AIRODEK L I G H T W E I G H T

S O F F I T

S Y S T E M

Airodek 1800mm Infill (ADX20003)

18mm Plywood by Customer

Varies

Ultraguard 1.2m Post (SAX11200) and Barrier (SAX12550)

147 x 47 Timber cut to suit

Airodek Panel Airodek 3000mm Deck Beam (ADX33000)

ALSHOR

Alshor Plus leg assembly with drophead Alshor Plus leg assembly with HD crown

Ratchet Lashing

SECTION Y-Y Edge Restraint Tie Connection A

Edge Restraint Tie Fixing

Edge Restraint Tie Connection B

Albeam / Alform

Albeam / Alform 6kN

12kN

Max

Max

Ratchet Lashing Detail

spec: Euro 25-05-11

Issue B

APPLICATIONS

Further info: +44(0) 1922 743743

Page 33 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.

AIRODEK L I G H T W E I G H T

S O F F I T

Alshor Plus leg assembly with HD crown

S Y S T E M

18mm Plywood Airodek 1800mm by Customer Infill (ADX20003)

Ultraguard 1.2m Post (SAX11200) and Barrier (SAX12550)

Deck Beam Handrail Socket (ADX20016)

Airodek Panel Alshor Plus leg assembly with drophead

Airodek 3000mm Deck Beam (ADX33000)

SECTION Z-Z

spec: Euro 25-05-11

Issue B

APPLICATIONS

Further info: +44(0) 1922 743743

Page 34 of 34

© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.