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AIRODEK L I G H T W E I G H T
S O F F I T
S Y S T E M
RMD Kwikform
Technical Data Sheets European Specification
European Technical Office Brickyard Road, Aldridge, Walsall WS9 8BW, UK. Telephone: +44 1922 743743 Facsimile: +44 1922 743400 E-mail: [email protected]
Spec: Euro 25-05-11
Issue B
PUBLICATION Draft
Further info: +44(0) 1922 743743 The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
AIRODEK L I G H T W E I G H T
S O F F I T
S Y S T E M Copyright 2005 RMD Kwikform is a member of Interserve PLC
Contents Ref Description
Issue
Introduction
4
1.0
Components
1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 1.22 1.23 1.24 1.25 1.26
Airodek Panels Airodek Props for 2150mm – 3520mm Heavy Duty Crown Spacing Gates and Legs Aluminium Infill Beams Prop Head Timber Support Edge Protection Airodek Load Release Prop Pin Rapidshor Omega Clip Temporary Prop Airodek Panel Strap Handling Airodek Panels Deck Beams Airodek Drophead Panels Drophead Panel Infill Drophead Deck Beam Handrail Socket Drophead Handrail Socket Drophead to Ultraguard Socket Stillage Alshor / Drophead Adapter Rapidshor / Airodek Adapter Panel Handling Clamp Panel Handling Hook Universal Adapter Back Prop Items
Spec: Euro 25-05-11
Page
Issue B
CONTENTS
B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11
Further info: +44(0) 1922 743743
5 6 7 8 9 10 11-12 13 13 14 15 15 16 17 17 18 19 20 21 22 23 23 24 25 26 27
Page 1 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
AIRODEK L I G H T W E I G H T
S O F F I T
S Y S T E M
2.0
Applications
2.1 2.2 2.3 2.4 2.5 2.6
Stability Erection Guidance Infill at Columns Falling in One Panel Infill at Columns Falling in Two Panels Infill at Perimeter Walls Cantilevering Deck Beams Schematic for a Corner
B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11
28 28 29 30 31 32-34
Code Index Code
Description
ADX18090
Airodek Panel 1800 x 900
25.20
ADX18060
Airodek Panel 1800 x 600
18.64
ADX18030
Airodek Panel 1800 x 300
12.76
ADX09090
Airodek Panel 900 x 900
14.0
ADX09060
Airodek Panel 900 x 600
10.48
ADX09030
Airodek Panel 900 x 300
6.91
ADX10001
6m Web Strap with Ratchet
1.75
ADX10002
8m Web Strap with Ratchet
2.0
ADX10003
Rapidshor Drophead Adapter
2.29
23
ADX10004
Handrail Bracket Drophead
8.12
20
ADX10005
Stillage
97
22
ADX10007
Airodek Pallet Truck 1200 x 525
67
15
ADX10008
Airodek Panel Strap
0.024
ADX10009
Cantilever Lifting Arm
4.53
24
ADX10010
Lifting Pole
1.29
25
ADX10011
Universal Adapter
3.27
26
ADX10015
Drophead to Ultraguard Socket
7.40
21
ADX10017
Back Prop Top Plate
0.45
27
ADX10018
Back Prop Adapter
2.07
27
ADX20003
Infill Support 1800mm
10.05
9
ADX20004
Infill Support 900mm
7.3
9
Spec: Euro 25-05-11
Issue B
CONTENTS
Weight Page (Kgs)
Further info: +44(0) 1922 743743
5
15
Page 2 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
AIRODEK L I G H T W E I G H T
S O F F I T
S Y S T E M
ADX20005
Airodek Prop Size 2 for 1980mm – 3350mm
22.5
6
ADX20006
Spacing Gate 900mm
6.88
8
ADX20007
Spacing Gate 1800mm
9.84
8
ADX20008
Spacing Gate Leg
2.42
8
ADX20011
Prop Head Timber Support
0.5
10
ADX20012
Prop Pin
0.8
13
ADX20013
Temporary Prop
4.44
14
ADX20014
Airodek Panel Pallet
36.5
15
ADX20015
Heavy Duty Crown
1.33
7
ADX20016
Handrail Socket
6.11
19
ADX20018
Airodek Handrail Post - H.D.
5.81
11 - 12
ADX20021
Airodek Handrail Post
7.5
11
ADX31800
1800mm Deck Beam
13.63
16
ADX32400
2400mm Deck Beam
18.30
16
ADX33000
3000mm Deck Beam
23.00
16
ADX30001
Drophead
7.97
18
ADX30002
Alshor / Drophead Adapter
3.98
23
ADX30003
Drophead Panel 1800mm
13.03
17
ADX30004
Drophead Panel 900mm
7.14
17
ADX30005
Drophead Panel Infill
0.21
17
RSX10009
Rapidshor Sleeve Clip
0.094
13
Spec: Euro 25-05-11
Issue B
CONTENTS
Further info: +44(0) 1922 743743
Page 3 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
Introduction RMD Kwikform Airodek soffit falsework is a lightweight modular system developed to provide the most rapid equipment turnaround possible with the minimum number and weight of components. Airodek provides an F2 soffit finish. All components are under 25kg making for ready man handling. The maximum concrete slab thickness that can be supported is 450mm. The maximum additional live load is 2.0kN/m2.
Twin Grab handles facilitate easy handling of the largest size panel – 1800 x 900mm
Cross ribs at 300mm centres support 9mm phenolic faced plywood
Welded, extruded aluminium frame gives a light, yet rigid construction
Airodek adapts to a variety of soffit support systems. Panels and Props Panels, Deck Beams, Quikstrike Dropheads and Shoring Panels, Deck Beams, Crowns and Shoring. Airodek equipment is for use in fixed at the head applications only. For a full explanation of the stability requirements to ensure this condition refer to Applications Section 2.
Spec: Euro 25-05-11
Issue B
INTRODUCTION
Further info: +44(0) 1922 743743
Page 4 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.0 Components 1.1 Airodek Panels Airodek Panels are manufactured from a welded, lightweight, powder coated, aluminium extruded frame and have a 9mm phenolic plywood face for a smooth concrete finish and a long and maintenance free life. 1800 x 900
900 x 900
1800 x 600
900 x 600
1800 x 300
900 x 300
75
RMDK
00/B/M
RMDK
150
60 x 30mm slots mate with the Temporary Prop
00/B/M
150 Ø50mm holes ‘Grab’ handles unique to 1800 x 900 panel
Spec: Euro 25-05-11
Issue B
COMPONENTS
Code
Description
ADX18090 ADX18060 ADX18030 ADX09090 ADX09060 ADX09030
Airodek Panel Airodek Panel Airodek Panel Airodek Panel Airodek Panel Airodek Panel
Weight 1800 x 900 1800 x 600 1800 x 300 900 x 900 900 x 600 900 x 300
Further info: +44(0) 1922 743743
25.20 kg 18.64 kg 12.76 kg 14.00 kg 10.48 kg 6.91 kg
Page 5 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.2 Airodek Props Size 2 for 1980mm – 3350mm (ADX20005) 22.5kg 50
Used to support the Airodek Panels and Infill Beams
Ø18 hole
Ø48.3 Inner
Airodek Load Release Prop Pin (ADX20012) Ø60.3 Outer
935
Position Spacing Gates at this level (blue band on prop) when Spacing Gate Legs are used
150mm Square base plate
Spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 6 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.3 Heavy Duty Crown (ADX20015) 1.33kg Used to support and locate the Airodek Panels on the top of the Airodek prop, Kwikstage / Rapidstage shoring, Airodek/Rapidshor adapter (ADX10003), Airodek/Alshor adapter (ADX30002), support and locate Airodek Decking Beams and Ø48.3mm Scaffold Tube. Also fits directly onto a Rapidshor Jack RSX10004. Concentric Allowable Working Load = 60kN Eccentric Allowable Working Load = 30kN Maximum reaction from the corner of a panel onto a crown = 5.4kN Maximum reaction of a edge section onto a panel = 8kN in the centre of panel. = 4kN Adjacent to the centre of the panel.
Label (MNX10134)
DO NOT REMOVE
75
DO NOT REMOVE
DO NOT REMOVE DO NOT REMOVE
RMDK
106
50
204
20
184
17 diameter hole mates with Rapidshor ‘Clip’ (RSX10009)
Spec: Euro 25-05-11
Issue B
COMPONENTS
14 diameter hole mates with spring retainer of Rapidshor Jack (RSX10004) Further info: +44(0) 1922 743743
Page 7 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.4 Spacing Gates and Legs Used to stabilise the falsework during the erection and dismantling stages only. Use a continuous line of spacing gates with two Spacing Gate Legs attached to every other gate for the first row of Airodek Props erected. Use single spacing gates in both directions at 5.4m centres thereafter.
600
889
1800 Ref. CRS of Props
900 Ref. CRS of Props
600
435
Hammer latches downward to tighten gate/prop connection
spec: Euro 25-05-11
Issue B
COMPONENTS
Code
Description
Weight
ADX20007 ADX20006 ADX20008
Airodek Spacing Gate 1800mm Airodek Spacing Gate 900mm Airodek Spacing Gate Leg
9.84 kg 6.88 kg 2.42 kg
Further info: +44(0) 1922 743743
Page 8 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.5 Aluminium Infill Beams Used to fill around columns and to support one edge of infills against walls.
150
1788
66
150
888
Nail holes in end plates. To allow fixing to supporting infill beam
Section of beam as Alsec
Allowable End Reaction 12kN. Allowable Bending Moment 7kNm.
1800mm Infill
900mm Infill
spec: Euro 25-05-11
Issue B
COMPONENTS
Code
Description
Weight
ADX20004 ADX20003
Airodek Infill Support 900mm Airodek Infill Support 1800mm
7.3 kg 10.05 kg
Further info: +44(0) 1922 743743
Page 9 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.6 Prop Head Timber Support (ADX20011) 0.5kg A small steel item that sits in the Airodek Crown and may be used to support an 82x47mm timber runner below 18mm plywood infills. 39
57
23
25
53. 5
50
RMDK 04/B/AA
Integral spring clip secures to the Airodek crown
135
Nailing holes
Note: The Prop Head Timber Support cannot be used when a Rapidshor Jack supports the HD Crown. spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 10 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.7 Edge Protection
1380
Attach simply to the top of the Airodek Props and Panels to provide a guardrail post wherever required. Available in two variants, the Airodek Crown Guardrail Post with tube and fitting guardrails or the HD Handrail Socket which is used in conjunction with the Rapidshor standard.
Airodek Panel (ADX18090)
737
Omega Clip (RSX10009)
Props for 2150mm – 3520mm (ADX20005)
HD Crown (ADX20015)
Code
Description
Weight
ADX20021 ADX20018
Airodek Handrail Post Airodek Handrail Post - H.D.
7.5 kg 5.81 kg
134 spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 11 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
Airodek Guardrail Socket Detail – Crowns and Deck Beams Rapidshor 1m OE Standard RSX41000 Scaffold board as toe board and toe board clip
Rapidshor Ledgers
Airodek Panel Handrail Post - HD ADX20018
Deck Beam
HD Crown ADX20015 & Rapidshor Omega Clip RSX10009
Airodek Guardrail Socket Detail – Panel and Props Rapidshor 1m OE Standard RSX41000
Scaffold board as toe board and toe board clip
Airodek Panel
Rapidshor Ledgers
Handrail Post - HD ADX20018
HD Crown ADX20015 & Rapidshor Omega Clip RSX10009 spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 12 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.8 Airodek Prop Pin (ADX20012) 0.8kg Supplied integral with the Airodek Prop and used to fix the unit to length. Also used to provide an initial load release during soffit stripping. Allowable Working Load 22kN
98
4mm notches
RMDK 04/B/AA
201
Load Release
Set Position – ready for use
1.9 Rapidshor Sleeve Clip (RSX10009) 0.094kg Used to secure the Airodek Crown to the top of the Airodek Prop
spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 13 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.10 Temporary Prop (ADX20013) 4.44kg Used in pairs at an angle of approximately 25 o to support one end of the Airodek Panels temporarily prior to the protection of the Airodek Prop supports. RMDK
The Temporary prop claw prevents the unit from becoming accidentally detached from the Airodek Panel, even if the base of the prop slips
Adjustment Range 2445 – 4158mm
Even when thumbscrew is loose, inner is retained within outer for safety
Temporary Props in Use
Rubber foot prevents the base of the unit slipping on the ground during use
spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 14 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.11 Airodek Panel Strap (ADX10008) 0.024kg A Heavy-duty nylon cable tie is used to secure the panels to the support structure during conditions of high wind. Maximum circumference 650mm AWL 0.57kN Left hand picture shows connection of panel to crown. Right hand picture shows connection of panel to panel.
1.12 Handling Airodek Panels Airodek Panels are delivered as shown with Airodek Web Straps used to band 10 panels to an Airodek Pallet. Secure panels as shown before crane handling panels to the next lift. Use an Airodek pallet truck to transport pallets on one level. Customer’s lifting accessories
6m Web Strap with Ratchet
8m Web Strap with Ratchet
Code ADX20014 ADX10001 ADX10002 ADX10007
Description
Weight
Airodek Panel Pallet 6m WebProp Strap with Ratchet Airodek 8m Web Strap with Ratchet Airodek Prop irodeProp Airodek Pallet Truck 1200 x 525
36.5 kg 1.75 kg 2.00 kg 67 kg
spec: Euro 25-05-11
Issue B
COMPONENTS
Pallet on Pallet Truck
Further info: +44(0) 1922 743743
Page 15 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.13 Airodek Deck Beam Airodek Deck Beams are designed with plastic upstands which provide secure location and prevent unitentional disloding of panels, increasing site safety. Deck Beams alllow panels to be used on other systems i.e Alshor Plus and Rapidshor. 1800 an 2400 beams can be used on slabs up to 450 mm thick, 3000 beams can be used on slabs up to 300mm thick.
Drophead (ADX30001 Rapidshor Omega Clip (RSX10009)
Deck Beam
Alshor / Drophead Adapter (ADX30002) Alshor Plus Leg
Deck Beam Cantilevered for Erection Code ADX31800 ADX32400 ADX33000 spec: Euro 25-05-11
Issue B
COMPONENTS
Description Decking Beam 1800mm Decking Beam 2400mm Decking Beam 3000mm
Further info: +44(0) 1922 743743
Weight 13.63 Kg 18.30 Kg 23 Kg
Page 16 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.14 Airodek Drophead Panel
300
Manufactured the same way as the standard Airodek Panel, with powder coated finish and welded aluminium extruded sections. Dedicated infill-end, which excepts the drophead comfortably.
300
3000
900
1.15 Airodek Drophead Panel Infill A triangular plate that locks into the drophead void at the end of the panels to prevent grout loss during pouring. Used when panel is close to a wall where the Drophead will not fit.
97
184
Drophead Panel Infill (ADX30005)
Code
Description
Weight
ADX30003
Drophead Panel 1800mm
13.03 kg
ADX30004
Drophead Panel 900mm
7.14 kg
ADX30005
Drophead Infill Plate Issue B
Dedicated area for drophead Further info: +44(0) 1922 743743 Page 17 of 34
COMPONENTS
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
spec: Euro 25-05-11
0.21 kg
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.16 Drophead (ADX30001) 7.97kg Used to connect the decking system to a number of different propping systems. With a ‘Quick – Strike’ system to reduce the height by 70mm so the panels can be easily stripped. Locks in two directions when it is set for loading of the beams. The upstands allow the ease of hanging the beams during erection and dismantling. 100 Square
226.5
Axial Load Capacity of 60kN
Lock
Rapidshor Omega Clip (RSX10009)
Alshor / Drophead Adapter (ADX30002)
625
450
Striking Plate
Alshor Plus Leg
Use on Alshor Plus Leg
Rapidshor / Drophead Adapter (ADX10003) Rapidstage / Kwikstage Standard Rapidshor Standard
Alternatives spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 18 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.17 Handrail Socket (ADX20016) 6.11kg
498
Used to connect Rapidshor standards as guardrails to the cantilevered deck beam, to create a handrail system for Airodek. The two spring-loaded clamps positively secure the socket onto the end of the beam. Hand tighten wing nut and ¼ turn tighter with hammer. The socket safely transmits slab edge loads from the sides of the panel into the deck beam.
RMDK 04/A/MM
52
305
118
Cantilevered Deck Beam Handrail Detail
Scaffold board as toe board and toe board clip 3m Deck Beam ADX33000
Airodek Panel
Rapidshor 1m OE Standard RSX41000
Rapidshor Ledgers
Rapidshor Sleeve RSX10005 with Rapidshor Omega Clip RSX10009
Deck Beam Handrail Socket ADX20016
spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 19 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.18 Handrail Bracket - Drophead (ADX10004) 8.12kg
973
Used with deck beam handrail post to complete handrail system. The socket incorporates a hook and lock system to secure on the drophead. The same socket arrangement can be used for the Rapidshor Standard to be fixed on.
261
Handrail Bracket - Drophead Detail Rapidshor 1m OE Standard RSX41000
Scaffold board as toe board and toe board clip
Airodek Panel
Drophead ADX30001
spec: Euro 25-05-11
Issue B
COMPONENTS
Rapidshor Ledgers
Handrail Bracket - Drophead ADX10004
Deck Beam
Further info: +44(0) 1922 743743
Page 20 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.19 Drophead to Ultraguard Socket (ADX10015) 7.40kg
782
Attached to Airodek Dropheads to provide location for the Ultraguard handrail system. The socket incorporates a hook and lock system to secure it to the drophead.
275
Ultraguard Post 1200mm SAX11200 Ultraguard Barrier Airodek Panel
Load Capabilities: The Drophead to Ultraguard Socket is compliant with both the Australian and British Standards (BS 1139-5: 1990 (HD1000:1988))
Drophead to Ultraguard Socket ADX10015 Airodek Drophead ADX30001
spec: Euro 25-05-11
Airodek Deck Beam
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 21 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.20 Stillage (ADX10005) 97kg Stillage will hold a maximum of 10 1800 x 900mm Airodek Panels. Any size panel (including Drophead panels) can be accommodated safely by ensuring each layer of panels equate to the 1800 x 900mm surface area. It can be crane handled on site via the integral lifting eyes. Stack 2 high maximum and must be on a hard level surface.
1678 overall
Maximum weight of Stillage and panels 550kgs
1925 overall spec: Euro 25-05-11
Issue B
COMPONENTS
925 Further info: +44(0) 1922 743743
Page 22 of 34
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45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.21 Alshor / Drophead Adapter (ADX30002) 3.98kg Transition unit for drophead when used directly onto an Alshor Plus Leg.
348
HD Crown (ADX20015)
Rapidshor Omega Clip (RSX10009) Alshor Plus Leg
100
1.22 Rapidshor / Drophead Adapter (ADX10003) 2.29kg Transition unit for drophead when used directly onto Rapidshor Standard.
HD Crown (ADX20015)
348
Rapidshor Omega Clip (RSX10009) Rapidshor Standard
100
spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 23 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.23 Cantilever Lifting Arm (ADX10009) 4.53kg Used in conjunction with the Panel Handling Hook to place and remove panels off a cantilever arrangement in a safe and controlled manner. When removing panels use position A to lift the panel off the locating tongues of the beam, then move to position B to lift the panel onto the slab. A
244
B
555
Assembly Details of Clamp onto Panel
1. Clamp in the upper position then place on the panel C
2. Wedges pulled out in start position, when placing in panel
D
3. Hit wedge C to fix clamp arm in place. Hit wedge D to secure whole of unit to the panel
spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 24 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.24 Lifting Pole (ADX10010) 1.29kg Used in conjunction with the Panel Handling Clamp to place and remove panels off a cantilever arrangement in a safe and controlled manner.
2073 Overall
Lifting Pole (ADX10010)
1800 x 900 Panel (ADX18090)
Cantilever Lifting Arm (ADX10009)
Slab
3000mm Deck Beam (ADX33000)
Alshor Plus Leg, Crown and Alshor Adapter
spec: Euro 25-05-11
Short Jack and Alshor Plus Leg
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 25 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.25 Universal Adapter (ADX10011) 3.27kg This allows the Airodek system to be used on competitors systems i.e. Titan, Gas and Peri Multiprop.
Hole Configuration Chart Titan Hole Set 1 2 3 4
Jack Plate
Gas
Leg Plate
Jack Plate
Peri
Leg Plate
Multiprop
Primary Beam Direction x-x y-y
183 Y
198
13
3 2 50
4
X
1
73
40
202
4
40
235
X
73
1
2 18
3 14 Y 40
spec: Euro 25-05-11
Issue B
COMPONENTS
40
Further info: +44(0) 1922 743743
Page 26 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
1.25 Back Prop Items Used to enable re-propping and Maximise panel use.
S Y S T E M PART PLAN
Drophead Panel 1800x600 (ADX30006)
Back Prop Top Plate (ADX10017) 0.45kg
The Back Prop Top Plate fits into the cut-out normally used for a drophead.
Back Prop Adapter (ADX10018) 2.07kg
Airodek Prop & Crown
Stage 1 Assemble Airodek Prop & Panel scheme with adequate Drophead Panels
Stage 2 Insert Back Prop Top Plates into each Drophead cut-out
Stage 3 Pour Slab
The Back Prop Adapter allows an Airodek Prop to snap into the underside of a Back Prop Top Plate. This enables a finished slab to be re-propped.
Stage 4 Assemble in position Back Props with Adapters to the Top Plates.
Stage 5 Remove Panels and Props (with Crown) as required.
spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 27 of 34
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45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
2.0 Applications 2.1 Stability During erection the equipment is stabilised by the fitting of Airodek Spacing Gate Frames and Airodek Spacing Gate Frame Legs. During all subsequent stages the equipment requires adequate fixity at the head. This means that the system is not free standing when loaded. Stability is provided at the top of the system by the soffit infill plywood being trimmed around the column heads and/or walls. It is the customer’s responsibility to ensure that the permanent works and the interface with the soffit, as constructed on site, can resist and safely transfer all notional and actual horizontal loads to prevent the equipment falling over.
2.2 Erection Guidance For detailed erection guidance for the Airodek Prop and Panel system refer to RMDK Erection Guidance Note F4. This and the attendant Application Risk Assessment are available from your local RMDK Branch or Technical Office
spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 28 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
2.3 Infill at Columns Falling in One Panel
Airodek Infill 900mm (ADX20004)
Airodek HD Crown (ADX20015)
1800 x 900 Panel
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
A
A
900 Wide Panel
900 Wide Panel
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
1800 x 900 Panel 18mm Plywood by Customer
Airodek Infill 1800mm (ADX20003)
Plan Airodek Infill 900mm (ADX20004)
Airodek Panel
RMDK
Airodek HD Crown (ADX20015)
spec: Euro 25-05-11
RMDK
Airodek Infill 1800mm (ADX20003)
Issue B
APPLICATIONS
Rapidshor Omega Clip (RSX10009)
Section A- A Further info: +44(0) 1922 743743
Page 29 of 34
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45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
2.4 Infill at Columns Falling in Two Panels 475 Max
1800 x 900 Panel
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
900 Wide Panel
900 Wide Panel
B
B
18mm Plywood by Customer
Airodek Infill 1800mm (ADX20003)
Important! Check Prop loads. Add Props to mid-span if overloaded
1800 x 900 Panel
Plan Airodek Infill 1800mm (ADX20003)
Airodek Panel
RMDK
RMDK
Airodek HD Crown (ADX20015) Airodek Infill 1800mm (ADX20003)
Rapidshor Omega Clip (RSX10009)
Section B -B spec: Euro 25-05-11
Issue B
APPLICATIONS
Further info: +44(0) 1922 743743
Page 30 of 34
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AIRODEK L I G H T W E I G H T
S O F F I T
S Y S T E M
2.5 Infill at Perimeter Walls 82 x 47 Timber by Customer
Prop Head Timber Support 150 – 475mm
2
Alsec Beam
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
2
1
1
1800 x 900 Panel
DO NOT REMOVE
DO NOT REMOVE DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
Plan
150 – 475mm
Airodek 1800mm Infill 18mm Plywood by Customer
(ADX20003)
Section 2-2 (Spans 150 – 475mm) spec: Euro 25-05-11
Issue B
APPLICATIONS
(ADX20011)
Section 1-1
(ADX20003) 66 x 47 Timber by Customer
Prop Head Timber Support
1800 x 900 Panel
1800 x 900 Panel
Airodek 1800mm Infill
DO NOT REMOVE
DO NOT REMOVE
Adjustable Prop to support end of timber
Alsec Beam Provide additional support to plywood for greater spans
18mm Plywood by Customer
> 475mm
66 x 47 Timber by Customer
Section 2-2 (Spans > 475mm) Further info: +44(0) 1922 743743
Page 31 of 34
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AIRODEK L I G H T W E I G H T
S O F F I T
S Y S T E M
Y
2.6 Cantilevering Deck Beams Schematic for a Corner 900 x 600
1800 x 600mm 1800 x 900mm
1800 x 900mm
1800 x 900mm
1800 x 900mm
X
1800 x 600mm
1800 x 900mm
X
900 x 600
1800 x 900mm 900 x 600
1800 x 600mm
Z
Y
Z 1800 x 600mm
1800 x 600mm
1800 x 600mm
1800 x 900mm
1800 x 900mm
Drophead Panel
1800 x 300mm
1800 x 900mm
PLAN 900
Airodek Panel Airodek 3000mm
Ultraguard 1.2m Post (SAX11200) and Barrier (SAX12550) Ultraguard Ext Alu Beam Bracket (SAX10015) 3600mm Alu Beam
Deck Beam (ADX33000)
Rapidshor Standard assembly or other support system
Ratchet Lashing
Alshor Supports
SECTION X-X spec: Euro 25-05-11
Issue B
APPLICATIONS
Further info: +44(0) 1922 743743
Page 32 of 34
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AIRODEK L I G H T W E I G H T
S O F F I T
S Y S T E M
Airodek 1800mm Infill (ADX20003)
18mm Plywood by Customer
Varies
Ultraguard 1.2m Post (SAX11200) and Barrier (SAX12550)
147 x 47 Timber cut to suit
Airodek Panel Airodek 3000mm Deck Beam (ADX33000)
ALSHOR
Alshor Plus leg assembly with drophead Alshor Plus leg assembly with HD crown
Ratchet Lashing
SECTION Y-Y Edge Restraint Tie Connection A
Edge Restraint Tie Fixing
Edge Restraint Tie Connection B
Albeam / Alform
Albeam / Alform 6kN
12kN
Max
Max
Ratchet Lashing Detail
spec: Euro 25-05-11
Issue B
APPLICATIONS
Further info: +44(0) 1922 743743
Page 33 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
AIRODEK L I G H T W E I G H T
S O F F I T
Alshor Plus leg assembly with HD crown
S Y S T E M
18mm Plywood Airodek 1800mm by Customer Infill (ADX20003)
Ultraguard 1.2m Post (SAX11200) and Barrier (SAX12550)
Deck Beam Handrail Socket (ADX20016)
Airodek Panel Alshor Plus leg assembly with drophead
Airodek 3000mm Deck Beam (ADX33000)
SECTION Z-Z
spec: Euro 25-05-11
Issue B
APPLICATIONS
Further info: +44(0) 1922 743743
Page 34 of 34
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S O F F I T
S Y S T E M
RMD Kwikform
Technical Data Sheets European Specification
European Technical Office Brickyard Road, Aldridge, Walsall WS9 8BW, UK. Telephone: +44 1922 743743 Facsimile: +44 1922 743400 E-mail: [email protected]
Spec: Euro 25-05-11
Issue B
PUBLICATION Draft
Further info: +44(0) 1922 743743 The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
AIRODEK L I G H T W E I G H T
S O F F I T
S Y S T E M Copyright 2005 RMD Kwikform is a member of Interserve PLC
Contents Ref Description
Issue
Introduction
4
1.0
Components
1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 1.22 1.23 1.24 1.25 1.26
Airodek Panels Airodek Props for 2150mm – 3520mm Heavy Duty Crown Spacing Gates and Legs Aluminium Infill Beams Prop Head Timber Support Edge Protection Airodek Load Release Prop Pin Rapidshor Omega Clip Temporary Prop Airodek Panel Strap Handling Airodek Panels Deck Beams Airodek Drophead Panels Drophead Panel Infill Drophead Deck Beam Handrail Socket Drophead Handrail Socket Drophead to Ultraguard Socket Stillage Alshor / Drophead Adapter Rapidshor / Airodek Adapter Panel Handling Clamp Panel Handling Hook Universal Adapter Back Prop Items
Spec: Euro 25-05-11
Page
Issue B
CONTENTS
B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11
Further info: +44(0) 1922 743743
5 6 7 8 9 10 11-12 13 13 14 15 15 16 17 17 18 19 20 21 22 23 23 24 25 26 27
Page 1 of 34
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AIRODEK L I G H T W E I G H T
S O F F I T
S Y S T E M
2.0
Applications
2.1 2.2 2.3 2.4 2.5 2.6
Stability Erection Guidance Infill at Columns Falling in One Panel Infill at Columns Falling in Two Panels Infill at Perimeter Walls Cantilevering Deck Beams Schematic for a Corner
B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11 B – 25-05-11
28 28 29 30 31 32-34
Code Index Code
Description
ADX18090
Airodek Panel 1800 x 900
25.20
ADX18060
Airodek Panel 1800 x 600
18.64
ADX18030
Airodek Panel 1800 x 300
12.76
ADX09090
Airodek Panel 900 x 900
14.0
ADX09060
Airodek Panel 900 x 600
10.48
ADX09030
Airodek Panel 900 x 300
6.91
ADX10001
6m Web Strap with Ratchet
1.75
ADX10002
8m Web Strap with Ratchet
2.0
ADX10003
Rapidshor Drophead Adapter
2.29
23
ADX10004
Handrail Bracket Drophead
8.12
20
ADX10005
Stillage
97
22
ADX10007
Airodek Pallet Truck 1200 x 525
67
15
ADX10008
Airodek Panel Strap
0.024
ADX10009
Cantilever Lifting Arm
4.53
24
ADX10010
Lifting Pole
1.29
25
ADX10011
Universal Adapter
3.27
26
ADX10015
Drophead to Ultraguard Socket
7.40
21
ADX10017
Back Prop Top Plate
0.45
27
ADX10018
Back Prop Adapter
2.07
27
ADX20003
Infill Support 1800mm
10.05
9
ADX20004
Infill Support 900mm
7.3
9
Spec: Euro 25-05-11
Issue B
CONTENTS
Weight Page (Kgs)
Further info: +44(0) 1922 743743
5
15
Page 2 of 34
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AIRODEK L I G H T W E I G H T
S O F F I T
S Y S T E M
ADX20005
Airodek Prop Size 2 for 1980mm – 3350mm
22.5
6
ADX20006
Spacing Gate 900mm
6.88
8
ADX20007
Spacing Gate 1800mm
9.84
8
ADX20008
Spacing Gate Leg
2.42
8
ADX20011
Prop Head Timber Support
0.5
10
ADX20012
Prop Pin
0.8
13
ADX20013
Temporary Prop
4.44
14
ADX20014
Airodek Panel Pallet
36.5
15
ADX20015
Heavy Duty Crown
1.33
7
ADX20016
Handrail Socket
6.11
19
ADX20018
Airodek Handrail Post - H.D.
5.81
11 - 12
ADX20021
Airodek Handrail Post
7.5
11
ADX31800
1800mm Deck Beam
13.63
16
ADX32400
2400mm Deck Beam
18.30
16
ADX33000
3000mm Deck Beam
23.00
16
ADX30001
Drophead
7.97
18
ADX30002
Alshor / Drophead Adapter
3.98
23
ADX30003
Drophead Panel 1800mm
13.03
17
ADX30004
Drophead Panel 900mm
7.14
17
ADX30005
Drophead Panel Infill
0.21
17
RSX10009
Rapidshor Sleeve Clip
0.094
13
Spec: Euro 25-05-11
Issue B
CONTENTS
Further info: +44(0) 1922 743743
Page 3 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
Introduction RMD Kwikform Airodek soffit falsework is a lightweight modular system developed to provide the most rapid equipment turnaround possible with the minimum number and weight of components. Airodek provides an F2 soffit finish. All components are under 25kg making for ready man handling. The maximum concrete slab thickness that can be supported is 450mm. The maximum additional live load is 2.0kN/m2.
Twin Grab handles facilitate easy handling of the largest size panel – 1800 x 900mm
Cross ribs at 300mm centres support 9mm phenolic faced plywood
Welded, extruded aluminium frame gives a light, yet rigid construction
Airodek adapts to a variety of soffit support systems. Panels and Props Panels, Deck Beams, Quikstrike Dropheads and Shoring Panels, Deck Beams, Crowns and Shoring. Airodek equipment is for use in fixed at the head applications only. For a full explanation of the stability requirements to ensure this condition refer to Applications Section 2.
Spec: Euro 25-05-11
Issue B
INTRODUCTION
Further info: +44(0) 1922 743743
Page 4 of 34
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45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.0 Components 1.1 Airodek Panels Airodek Panels are manufactured from a welded, lightweight, powder coated, aluminium extruded frame and have a 9mm phenolic plywood face for a smooth concrete finish and a long and maintenance free life. 1800 x 900
900 x 900
1800 x 600
900 x 600
1800 x 300
900 x 300
75
RMDK
00/B/M
RMDK
150
60 x 30mm slots mate with the Temporary Prop
00/B/M
150 Ø50mm holes ‘Grab’ handles unique to 1800 x 900 panel
Spec: Euro 25-05-11
Issue B
COMPONENTS
Code
Description
ADX18090 ADX18060 ADX18030 ADX09090 ADX09060 ADX09030
Airodek Panel Airodek Panel Airodek Panel Airodek Panel Airodek Panel Airodek Panel
Weight 1800 x 900 1800 x 600 1800 x 300 900 x 900 900 x 600 900 x 300
Further info: +44(0) 1922 743743
25.20 kg 18.64 kg 12.76 kg 14.00 kg 10.48 kg 6.91 kg
Page 5 of 34
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45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.2 Airodek Props Size 2 for 1980mm – 3350mm (ADX20005) 22.5kg 50
Used to support the Airodek Panels and Infill Beams
Ø18 hole
Ø48.3 Inner
Airodek Load Release Prop Pin (ADX20012) Ø60.3 Outer
935
Position Spacing Gates at this level (blue band on prop) when Spacing Gate Legs are used
150mm Square base plate
Spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 6 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.3 Heavy Duty Crown (ADX20015) 1.33kg Used to support and locate the Airodek Panels on the top of the Airodek prop, Kwikstage / Rapidstage shoring, Airodek/Rapidshor adapter (ADX10003), Airodek/Alshor adapter (ADX30002), support and locate Airodek Decking Beams and Ø48.3mm Scaffold Tube. Also fits directly onto a Rapidshor Jack RSX10004. Concentric Allowable Working Load = 60kN Eccentric Allowable Working Load = 30kN Maximum reaction from the corner of a panel onto a crown = 5.4kN Maximum reaction of a edge section onto a panel = 8kN in the centre of panel. = 4kN Adjacent to the centre of the panel.
Label (MNX10134)
DO NOT REMOVE
75
DO NOT REMOVE
DO NOT REMOVE DO NOT REMOVE
RMDK
106
50
204
20
184
17 diameter hole mates with Rapidshor ‘Clip’ (RSX10009)
Spec: Euro 25-05-11
Issue B
COMPONENTS
14 diameter hole mates with spring retainer of Rapidshor Jack (RSX10004) Further info: +44(0) 1922 743743
Page 7 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.4 Spacing Gates and Legs Used to stabilise the falsework during the erection and dismantling stages only. Use a continuous line of spacing gates with two Spacing Gate Legs attached to every other gate for the first row of Airodek Props erected. Use single spacing gates in both directions at 5.4m centres thereafter.
600
889
1800 Ref. CRS of Props
900 Ref. CRS of Props
600
435
Hammer latches downward to tighten gate/prop connection
spec: Euro 25-05-11
Issue B
COMPONENTS
Code
Description
Weight
ADX20007 ADX20006 ADX20008
Airodek Spacing Gate 1800mm Airodek Spacing Gate 900mm Airodek Spacing Gate Leg
9.84 kg 6.88 kg 2.42 kg
Further info: +44(0) 1922 743743
Page 8 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.5 Aluminium Infill Beams Used to fill around columns and to support one edge of infills against walls.
150
1788
66
150
888
Nail holes in end plates. To allow fixing to supporting infill beam
Section of beam as Alsec
Allowable End Reaction 12kN. Allowable Bending Moment 7kNm.
1800mm Infill
900mm Infill
spec: Euro 25-05-11
Issue B
COMPONENTS
Code
Description
Weight
ADX20004 ADX20003
Airodek Infill Support 900mm Airodek Infill Support 1800mm
7.3 kg 10.05 kg
Further info: +44(0) 1922 743743
Page 9 of 34
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45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.6 Prop Head Timber Support (ADX20011) 0.5kg A small steel item that sits in the Airodek Crown and may be used to support an 82x47mm timber runner below 18mm plywood infills. 39
57
23
25
53. 5
50
RMDK 04/B/AA
Integral spring clip secures to the Airodek crown
135
Nailing holes
Note: The Prop Head Timber Support cannot be used when a Rapidshor Jack supports the HD Crown. spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 10 of 34
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45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.7 Edge Protection
1380
Attach simply to the top of the Airodek Props and Panels to provide a guardrail post wherever required. Available in two variants, the Airodek Crown Guardrail Post with tube and fitting guardrails or the HD Handrail Socket which is used in conjunction with the Rapidshor standard.
Airodek Panel (ADX18090)
737
Omega Clip (RSX10009)
Props for 2150mm – 3520mm (ADX20005)
HD Crown (ADX20015)
Code
Description
Weight
ADX20021 ADX20018
Airodek Handrail Post Airodek Handrail Post - H.D.
7.5 kg 5.81 kg
134 spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 11 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
Airodek Guardrail Socket Detail – Crowns and Deck Beams Rapidshor 1m OE Standard RSX41000 Scaffold board as toe board and toe board clip
Rapidshor Ledgers
Airodek Panel Handrail Post - HD ADX20018
Deck Beam
HD Crown ADX20015 & Rapidshor Omega Clip RSX10009
Airodek Guardrail Socket Detail – Panel and Props Rapidshor 1m OE Standard RSX41000
Scaffold board as toe board and toe board clip
Airodek Panel
Rapidshor Ledgers
Handrail Post - HD ADX20018
HD Crown ADX20015 & Rapidshor Omega Clip RSX10009 spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 12 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.8 Airodek Prop Pin (ADX20012) 0.8kg Supplied integral with the Airodek Prop and used to fix the unit to length. Also used to provide an initial load release during soffit stripping. Allowable Working Load 22kN
98
4mm notches
RMDK 04/B/AA
201
Load Release
Set Position – ready for use
1.9 Rapidshor Sleeve Clip (RSX10009) 0.094kg Used to secure the Airodek Crown to the top of the Airodek Prop
spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 13 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.10 Temporary Prop (ADX20013) 4.44kg Used in pairs at an angle of approximately 25 o to support one end of the Airodek Panels temporarily prior to the protection of the Airodek Prop supports. RMDK
The Temporary prop claw prevents the unit from becoming accidentally detached from the Airodek Panel, even if the base of the prop slips
Adjustment Range 2445 – 4158mm
Even when thumbscrew is loose, inner is retained within outer for safety
Temporary Props in Use
Rubber foot prevents the base of the unit slipping on the ground during use
spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 14 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.11 Airodek Panel Strap (ADX10008) 0.024kg A Heavy-duty nylon cable tie is used to secure the panels to the support structure during conditions of high wind. Maximum circumference 650mm AWL 0.57kN Left hand picture shows connection of panel to crown. Right hand picture shows connection of panel to panel.
1.12 Handling Airodek Panels Airodek Panels are delivered as shown with Airodek Web Straps used to band 10 panels to an Airodek Pallet. Secure panels as shown before crane handling panels to the next lift. Use an Airodek pallet truck to transport pallets on one level. Customer’s lifting accessories
6m Web Strap with Ratchet
8m Web Strap with Ratchet
Code ADX20014 ADX10001 ADX10002 ADX10007
Description
Weight
Airodek Panel Pallet 6m WebProp Strap with Ratchet Airodek 8m Web Strap with Ratchet Airodek Prop irodeProp Airodek Pallet Truck 1200 x 525
36.5 kg 1.75 kg 2.00 kg 67 kg
spec: Euro 25-05-11
Issue B
COMPONENTS
Pallet on Pallet Truck
Further info: +44(0) 1922 743743
Page 15 of 34
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45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.13 Airodek Deck Beam Airodek Deck Beams are designed with plastic upstands which provide secure location and prevent unitentional disloding of panels, increasing site safety. Deck Beams alllow panels to be used on other systems i.e Alshor Plus and Rapidshor. 1800 an 2400 beams can be used on slabs up to 450 mm thick, 3000 beams can be used on slabs up to 300mm thick.
Drophead (ADX30001 Rapidshor Omega Clip (RSX10009)
Deck Beam
Alshor / Drophead Adapter (ADX30002) Alshor Plus Leg
Deck Beam Cantilevered for Erection Code ADX31800 ADX32400 ADX33000 spec: Euro 25-05-11
Issue B
COMPONENTS
Description Decking Beam 1800mm Decking Beam 2400mm Decking Beam 3000mm
Further info: +44(0) 1922 743743
Weight 13.63 Kg 18.30 Kg 23 Kg
Page 16 of 34
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45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.14 Airodek Drophead Panel
300
Manufactured the same way as the standard Airodek Panel, with powder coated finish and welded aluminium extruded sections. Dedicated infill-end, which excepts the drophead comfortably.
300
3000
900
1.15 Airodek Drophead Panel Infill A triangular plate that locks into the drophead void at the end of the panels to prevent grout loss during pouring. Used when panel is close to a wall where the Drophead will not fit.
97
184
Drophead Panel Infill (ADX30005)
Code
Description
Weight
ADX30003
Drophead Panel 1800mm
13.03 kg
ADX30004
Drophead Panel 900mm
7.14 kg
ADX30005
Drophead Infill Plate Issue B
Dedicated area for drophead Further info: +44(0) 1922 743743 Page 17 of 34
COMPONENTS
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
spec: Euro 25-05-11
0.21 kg
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.16 Drophead (ADX30001) 7.97kg Used to connect the decking system to a number of different propping systems. With a ‘Quick – Strike’ system to reduce the height by 70mm so the panels can be easily stripped. Locks in two directions when it is set for loading of the beams. The upstands allow the ease of hanging the beams during erection and dismantling. 100 Square
226.5
Axial Load Capacity of 60kN
Lock
Rapidshor Omega Clip (RSX10009)
Alshor / Drophead Adapter (ADX30002)
625
450
Striking Plate
Alshor Plus Leg
Use on Alshor Plus Leg
Rapidshor / Drophead Adapter (ADX10003) Rapidstage / Kwikstage Standard Rapidshor Standard
Alternatives spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 18 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.17 Handrail Socket (ADX20016) 6.11kg
498
Used to connect Rapidshor standards as guardrails to the cantilevered deck beam, to create a handrail system for Airodek. The two spring-loaded clamps positively secure the socket onto the end of the beam. Hand tighten wing nut and ¼ turn tighter with hammer. The socket safely transmits slab edge loads from the sides of the panel into the deck beam.
RMDK 04/A/MM
52
305
118
Cantilevered Deck Beam Handrail Detail
Scaffold board as toe board and toe board clip 3m Deck Beam ADX33000
Airodek Panel
Rapidshor 1m OE Standard RSX41000
Rapidshor Ledgers
Rapidshor Sleeve RSX10005 with Rapidshor Omega Clip RSX10009
Deck Beam Handrail Socket ADX20016
spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 19 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.18 Handrail Bracket - Drophead (ADX10004) 8.12kg
973
Used with deck beam handrail post to complete handrail system. The socket incorporates a hook and lock system to secure on the drophead. The same socket arrangement can be used for the Rapidshor Standard to be fixed on.
261
Handrail Bracket - Drophead Detail Rapidshor 1m OE Standard RSX41000
Scaffold board as toe board and toe board clip
Airodek Panel
Drophead ADX30001
spec: Euro 25-05-11
Issue B
COMPONENTS
Rapidshor Ledgers
Handrail Bracket - Drophead ADX10004
Deck Beam
Further info: +44(0) 1922 743743
Page 20 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.19 Drophead to Ultraguard Socket (ADX10015) 7.40kg
782
Attached to Airodek Dropheads to provide location for the Ultraguard handrail system. The socket incorporates a hook and lock system to secure it to the drophead.
275
Ultraguard Post 1200mm SAX11200 Ultraguard Barrier Airodek Panel
Load Capabilities: The Drophead to Ultraguard Socket is compliant with both the Australian and British Standards (BS 1139-5: 1990 (HD1000:1988))
Drophead to Ultraguard Socket ADX10015 Airodek Drophead ADX30001
spec: Euro 25-05-11
Airodek Deck Beam
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 21 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.20 Stillage (ADX10005) 97kg Stillage will hold a maximum of 10 1800 x 900mm Airodek Panels. Any size panel (including Drophead panels) can be accommodated safely by ensuring each layer of panels equate to the 1800 x 900mm surface area. It can be crane handled on site via the integral lifting eyes. Stack 2 high maximum and must be on a hard level surface.
1678 overall
Maximum weight of Stillage and panels 550kgs
1925 overall spec: Euro 25-05-11
Issue B
COMPONENTS
925 Further info: +44(0) 1922 743743
Page 22 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.21 Alshor / Drophead Adapter (ADX30002) 3.98kg Transition unit for drophead when used directly onto an Alshor Plus Leg.
348
HD Crown (ADX20015)
Rapidshor Omega Clip (RSX10009) Alshor Plus Leg
100
1.22 Rapidshor / Drophead Adapter (ADX10003) 2.29kg Transition unit for drophead when used directly onto Rapidshor Standard.
HD Crown (ADX20015)
348
Rapidshor Omega Clip (RSX10009) Rapidshor Standard
100
spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 23 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.23 Cantilever Lifting Arm (ADX10009) 4.53kg Used in conjunction with the Panel Handling Hook to place and remove panels off a cantilever arrangement in a safe and controlled manner. When removing panels use position A to lift the panel off the locating tongues of the beam, then move to position B to lift the panel onto the slab. A
244
B
555
Assembly Details of Clamp onto Panel
1. Clamp in the upper position then place on the panel C
2. Wedges pulled out in start position, when placing in panel
D
3. Hit wedge C to fix clamp arm in place. Hit wedge D to secure whole of unit to the panel
spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 24 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.24 Lifting Pole (ADX10010) 1.29kg Used in conjunction with the Panel Handling Clamp to place and remove panels off a cantilever arrangement in a safe and controlled manner.
2073 Overall
Lifting Pole (ADX10010)
1800 x 900 Panel (ADX18090)
Cantilever Lifting Arm (ADX10009)
Slab
3000mm Deck Beam (ADX33000)
Alshor Plus Leg, Crown and Alshor Adapter
spec: Euro 25-05-11
Short Jack and Alshor Plus Leg
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 25 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
1.25 Universal Adapter (ADX10011) 3.27kg This allows the Airodek system to be used on competitors systems i.e. Titan, Gas and Peri Multiprop.
Hole Configuration Chart Titan Hole Set 1 2 3 4
Jack Plate
Gas
Leg Plate
Jack Plate
Peri
Leg Plate
Multiprop
Primary Beam Direction x-x y-y
183 Y
198
13
3 2 50
4
X
1
73
40
202
4
40
235
X
73
1
2 18
3 14 Y 40
spec: Euro 25-05-11
Issue B
COMPONENTS
40
Further info: +44(0) 1922 743743
Page 26 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
1.25 Back Prop Items Used to enable re-propping and Maximise panel use.
S Y S T E M PART PLAN
Drophead Panel 1800x600 (ADX30006)
Back Prop Top Plate (ADX10017) 0.45kg
The Back Prop Top Plate fits into the cut-out normally used for a drophead.
Back Prop Adapter (ADX10018) 2.07kg
Airodek Prop & Crown
Stage 1 Assemble Airodek Prop & Panel scheme with adequate Drophead Panels
Stage 2 Insert Back Prop Top Plates into each Drophead cut-out
Stage 3 Pour Slab
The Back Prop Adapter allows an Airodek Prop to snap into the underside of a Back Prop Top Plate. This enables a finished slab to be re-propped.
Stage 4 Assemble in position Back Props with Adapters to the Top Plates.
Stage 5 Remove Panels and Props (with Crown) as required.
spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 27 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
2.0 Applications 2.1 Stability During erection the equipment is stabilised by the fitting of Airodek Spacing Gate Frames and Airodek Spacing Gate Frame Legs. During all subsequent stages the equipment requires adequate fixity at the head. This means that the system is not free standing when loaded. Stability is provided at the top of the system by the soffit infill plywood being trimmed around the column heads and/or walls. It is the customer’s responsibility to ensure that the permanent works and the interface with the soffit, as constructed on site, can resist and safely transfer all notional and actual horizontal loads to prevent the equipment falling over.
2.2 Erection Guidance For detailed erection guidance for the Airodek Prop and Panel system refer to RMDK Erection Guidance Note F4. This and the attendant Application Risk Assessment are available from your local RMDK Branch or Technical Office
spec: Euro 25-05-11
Issue B
COMPONENTS
Further info: +44(0) 1922 743743
Page 28 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
2.3 Infill at Columns Falling in One Panel
Airodek Infill 900mm (ADX20004)
Airodek HD Crown (ADX20015)
1800 x 900 Panel
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
A
A
900 Wide Panel
900 Wide Panel
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
1800 x 900 Panel 18mm Plywood by Customer
Airodek Infill 1800mm (ADX20003)
Plan Airodek Infill 900mm (ADX20004)
Airodek Panel
RMDK
Airodek HD Crown (ADX20015)
spec: Euro 25-05-11
RMDK
Airodek Infill 1800mm (ADX20003)
Issue B
APPLICATIONS
Rapidshor Omega Clip (RSX10009)
Section A- A Further info: +44(0) 1922 743743
Page 29 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
45
AIRODEK
L I G H T W E I G H T
S O F F I T
S Y S T E M
2.4 Infill at Columns Falling in Two Panels 475 Max
1800 x 900 Panel
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
900 Wide Panel
900 Wide Panel
B
B
18mm Plywood by Customer
Airodek Infill 1800mm (ADX20003)
Important! Check Prop loads. Add Props to mid-span if overloaded
1800 x 900 Panel
Plan Airodek Infill 1800mm (ADX20003)
Airodek Panel
RMDK
RMDK
Airodek HD Crown (ADX20015) Airodek Infill 1800mm (ADX20003)
Rapidshor Omega Clip (RSX10009)
Section B -B spec: Euro 25-05-11
Issue B
APPLICATIONS
Further info: +44(0) 1922 743743
Page 30 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
AIRODEK L I G H T W E I G H T
S O F F I T
S Y S T E M
2.5 Infill at Perimeter Walls 82 x 47 Timber by Customer
Prop Head Timber Support 150 – 475mm
2
Alsec Beam
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
2
1
1
1800 x 900 Panel
DO NOT REMOVE
DO NOT REMOVE DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
DO NOT REMOVE
Plan
150 – 475mm
Airodek 1800mm Infill 18mm Plywood by Customer
(ADX20003)
Section 2-2 (Spans 150 – 475mm) spec: Euro 25-05-11
Issue B
APPLICATIONS
(ADX20011)
Section 1-1
(ADX20003) 66 x 47 Timber by Customer
Prop Head Timber Support
1800 x 900 Panel
1800 x 900 Panel
Airodek 1800mm Infill
DO NOT REMOVE
DO NOT REMOVE
Adjustable Prop to support end of timber
Alsec Beam Provide additional support to plywood for greater spans
18mm Plywood by Customer
> 475mm
66 x 47 Timber by Customer
Section 2-2 (Spans > 475mm) Further info: +44(0) 1922 743743
Page 31 of 34
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AIRODEK L I G H T W E I G H T
S O F F I T
S Y S T E M
Y
2.6 Cantilevering Deck Beams Schematic for a Corner 900 x 600
1800 x 600mm 1800 x 900mm
1800 x 900mm
1800 x 900mm
1800 x 900mm
X
1800 x 600mm
1800 x 900mm
X
900 x 600
1800 x 900mm 900 x 600
1800 x 600mm
Z
Y
Z 1800 x 600mm
1800 x 600mm
1800 x 600mm
1800 x 900mm
1800 x 900mm
Drophead Panel
1800 x 300mm
1800 x 900mm
PLAN 900
Airodek Panel Airodek 3000mm
Ultraguard 1.2m Post (SAX11200) and Barrier (SAX12550) Ultraguard Ext Alu Beam Bracket (SAX10015) 3600mm Alu Beam
Deck Beam (ADX33000)
Rapidshor Standard assembly or other support system
Ratchet Lashing
Alshor Supports
SECTION X-X spec: Euro 25-05-11
Issue B
APPLICATIONS
Further info: +44(0) 1922 743743
Page 32 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
AIRODEK L I G H T W E I G H T
S O F F I T
S Y S T E M
Airodek 1800mm Infill (ADX20003)
18mm Plywood by Customer
Varies
Ultraguard 1.2m Post (SAX11200) and Barrier (SAX12550)
147 x 47 Timber cut to suit
Airodek Panel Airodek 3000mm Deck Beam (ADX33000)
ALSHOR
Alshor Plus leg assembly with drophead Alshor Plus leg assembly with HD crown
Ratchet Lashing
SECTION Y-Y Edge Restraint Tie Connection A
Edge Restraint Tie Fixing
Edge Restraint Tie Connection B
Albeam / Alform
Albeam / Alform 6kN
12kN
Max
Max
Ratchet Lashing Detail
spec: Euro 25-05-11
Issue B
APPLICATIONS
Further info: +44(0) 1922 743743
Page 33 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
AIRODEK L I G H T W E I G H T
S O F F I T
Alshor Plus leg assembly with HD crown
S Y S T E M
18mm Plywood Airodek 1800mm by Customer Infill (ADX20003)
Ultraguard 1.2m Post (SAX11200) and Barrier (SAX12550)
Deck Beam Handrail Socket (ADX20016)
Airodek Panel Alshor Plus leg assembly with drophead
Airodek 3000mm Deck Beam (ADX33000)
SECTION Z-Z
spec: Euro 25-05-11
Issue B
APPLICATIONS
Further info: +44(0) 1922 743743
Page 34 of 34
© The information contained within these data sheets remain the property of RMD Kwikform and is not to be altered or reproduced without permission. RMD Kwikform reserves the right to change any specification without giving prior notice.
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