Bonddtrand Ci2050 Bs 2-4-5-7000 Fittings Dimensions.pdf

Bondstrand™ 2000, 4000, 5000 and 7000 Fittings Dimensions Introduction

The Quick-Lock bell end has a 1/2° taper and is the standard end configuration. All other end configurations, including size reductions, are made to order. Flanges are drilled in accordance with ANSI B16.5, Class 150. Other drilling specifications are available upon request. For pressure and temperature ratings; refer to product data sheet for specific series. Tolerance for centerline-to-face dimensions on fittings with flanged ends is ±1/8 inch; for centerline-to-face dimensions with bell-end fittings ± 1/16 inch: and for angular measures is ±1°. Shipping weights are approximate.

Manufacturing Methods

Material Filament winding · Epoxy resin · Vinyl ester resin · Glass fibers Compression molding · Epoxy resin · Vinyl ester resin · Discontinuous glass fibers · Machining · 316 stainless steel

Assembly Instructions

Applicable Fittings · Elbows, tees, couplings · Flanges, laterals, nipples · Saddles, crosses, reducers · Maintenance couplings · Special angle fittings · Flanges, bushings, plugs · Caps, blind flanges · Elbows, 45°, 90°; tees · Eccentric reducers · Orifice flanges · Saddles for reductions

Consult the following publications for installation details regarding Bondstrand Series 2000, 4000, 5000 and 7000 piping systems. Quick-Lock Adhesive-bonded Bell and Spigot Joints, Contains instructions for preparing the Quick-Lock adhesive joint, using end preparation tools, applying and curing adhesives and mounting Bondstrand flanges on fiberglass pipe. Usage instructions for the various Bondstrand adhesives are included in the adhesive kits. Assembly Instructions for Bondstrand fiberglass flanges, Contains information pertinent to selection of gaskets, nuts, washers, and bolts when joining Bondstrand fiberglass flanges to fiberglass flanges and to flanges of other materials. Includes recommended bolt torques and bolt tightening sequence diagrams. Maintenance Coupling Assembly for butt-end joints, Assembly instructions for the Bondstrand maintenance coupling.

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Table of Contents

2

Introduction....................................................................... 01 Manufacturing Methods ................................................... 01 Assembly Instructions ...................................................... 01 90° Elbows......................................................................... 03 90° Flanged Elbows.......................................................... 03 90° Combination Elbows................................................... 04 45° Elbows......................................................................... 04 45° Flanged Elbows.......................................................... 05 45° Combination Elbows................................................... 05 221/2° Elbows..................................................................... 05 Tees................................................................................... 06 Reducing Tees.................................................................. 06 Flanged Tees.................................................................... 07 Combination Tees............................................................. 07 Flanged Reducing Tees.................................................... 08 45° Laterals........................................................................ 08 45° Flanged Laterals......................................................... 09 Tapered Body Reducers................................................... 09 Flanged Tapered Body Reducers..................................... 10 Combination Reducers (Flanged Small End)................... 10 Combination Reducers (Flanged Large End)................... 11 Pipe Nipples...................................................................... 11 Couplings and End Caps ................................................. 12 Crosses............................................................................. 12 Flanges............................................................................. 13 Reducing Flanges............................................................. 13 Blind Flanges.................................................................... 14 Heavy-Duty Flanges.......................................................... 14 Orifice Flanges.................................................................. 15 Maintenance Couplings.................................................... 15 Adapters (Threaded and Victaulic)................................... 16 Molded Plugs.................................................................... 16 Molded Reducer Bushings............................................... 16 Blank Saddles................................................................... 17 Reducing Saddles (Bushed Outlets)................................ 17 Reducing Saddles (Flanged and Quick-Lock® Outlets).... 18 Pressure Ratings for Fittings....................................... 19, 20 Important Note.................................................................. 20

90° Elbows

Fittings are filament wound unless otherwise indicated. Fittings marked with an asterisk (*) are molded.

L

B Ds

90° Flanged Elbows

Nom Pipe Size in.• mm

01 25 2.56 65 11/2 40 3.19 81 02 50 3.00 76 2.01* 51 03 80 4.50 114 2.61* 66 04 100 6.00 152 3.69* 94 06 150 9.00 229 5.25* 1 33 08 200 12.00 305 10 250 15.00 381 12 300 18.00 457 14 350 14.12 359 16 400 15.62 397

L

D

Overall Length (B) in.• mm 3.62 4.44 4.82 3.83 6.32 4.43 7.82 5.51 11.25 7.50 14.50 17.75 21.00 17.62 19.62

92 113 122 97 161 113 199 140 286 191 368 451 533 448 498

Socket Depth (Ds) in.• mm 1.06 27 1.25 32 1.82 46 1.82 46 1.82 46 1.82 46 1.82 46 1.82 46 2.25 57 2.25 57 2.50 64 2.75 70 3.00 76 3.50 89 4.00 102

Approx Wt lb.• kg 1 1 1 1 3 2 4 3 8 7 15 25 41 37 68

0.5 0.5 0.5 0.5 1.4 0.9 1.8 1.4 3.6 3.2 6.8 11.3 18.6 16.8 30.8

Flanged 90° elbows feature filament-wound bodies and filament-wound (f/w) or molded (m) flanges. They are available in ANSI short-radius (s/r) or long-radius (l/r) laying lengths. Flanged short-radius elbows meeting ANSI laying lengths are not available in 1, 11/2, 14 or 16 inch sizes. Fittings marked with two asterisks (**) are available only with filament-wound flanges. Nom Radius Pipe Type Size in.• mm

t

Laying Length (L) in.• mm

Laying Length (L) in.• mm

Flange Thickness At Face At Hub (t) (D) in.• mm in.• mm

1 25 l/r 5.00** 127** 1.13 29 1.13 29 11/2 40 l/r 6.00** 152 1.38 35 1.38 35 2 50 s/r 4.50 114 1.00 25 2.00 51 l/r 6.50 165 1.00 25 2.00 51 3 80 s/r 5.50 140 1.13 29 2.00 51 l/r 7.75 197 1.13 29 2.00 51 4 100 s/r 6.50 165 1.25 32 2.00 51 l/r 9.00 229 1.25 32 2.00 51 6 150 s/r 8.00 203 1.75 44 2.38 60 l/r 11.50 292 1.75 44 2.38 60 8 200 s/r 9.00 229 2.00 51 2.63 67 l/r 14.00 356 2.00 51 2.63 67 10 250 s/r 11.00 279 2.00 51 2.88 73 l/r 16.50 419 2.00 51 2.88 73 12 300 s/r 12.00 305 2.13 54 3.13 80 l/r 19.00 483 2.13 54 3.13 80 14 350 l/r 21.50** 546 2.81 71 3.81 97 16 400 l/r 24.00** 610 3.25 83 4.25 108

Approx Wt Flange Type (m) (f/w) lb.• kg lb.• kg – – 5 5 8 9 11 13 22 26 35 41 50 57 82 91 – –

– 1 – 1 2.3 4 2.3 5 3.6 7 4.1 8 5.0 10 5.9 12 10.0 18 11.8 22 15.9 29 18.6 37 22.7 43 25.9 54 37.2 77 41.3 86 – 150 – 180

0.5 0.5 1.8 2.3 3.2 3.6 4.5 5.4 8.2 10.0 13.2 16.8 19.5 24.5 34.9 39.0 68.0 81.6

3

90° Combination Elbows L1 t

L2

Only center-to-flange-face dimensions correspond to ANSI laying lengths. The fitting body is filament wound; flanges are available in molded (m) or filamentwound (f/w) variants. Dimensions marked with an asterisk (*) indicate molded flanges. Fittings marked with two asterisks (**) are available only with filamentwound flanges.

B

D Ds

Nom Radius Laying Flange Thickness Overall Laying Socket Approx Wt Pipe Type Length At Face At Hub Length Length Depth Flange Type Size (L1) (t) (D) (B) (L2) (Ds) (m) (f/w) in.• mm in•. mm in.• mm in.• mm in.• mm in.• mm in.• mm lb.• kg lb.• kg 1 25 11/2 40 2 50 3 80 4 100 6 150 8 200 10 250 12 300 14 350 16 400

l/r l/r s/r l/r s/r l/r s/r l/r s/r l/r s/r l/r s/r l/r s/r l/r l/r l/r

5.00 6.00 4.50 6.50 5.50 7.75 6.50 9.00 8.00 11.50 9.00 14.00 11.00 16.50 12.00 19.00 21.50 24.00

127 152 114 165 140 197 165 229 203 292 229 356 279 419 305 483 546 610

45° Elbows

1.13 1.38 2.00 2.00 2.00 2.00 2.00 2.00 2.38 2.38 2.63 2.63 2.88 2.88 3.13 3.13 3.75 4.25

29 35 51 51 51 51 51 51 60 60 67 67 73 73 80 80 95 108

3.62 4.44 6.56 8.56 7.56 9.81 8.56 11.06 10.50 14.00 11.75 16.75 14.00 19.50 15.25 22.25 17.62 19.62

92 113 167 217 192 249 217 281 267 356 298 425 356 495 387 565 448 498

2.56 3.19 4.75 6.75 5.75 8.00 6.75 9.25 8.25 11.75 9.25 14.25 11.25 16.75 12.25 19.25 14.12 15.62

65 1.06 27 81 1.25 32 121 1.81 46 171 1.81 46 146 1.81 46 203 1.81 46 171 1.81 46 235 1.81 46 210 2.25 57 298 2.25 57 235 2.50 64 362 2.50 64 286 2.75 70 425 2.75 70 311 3.00 76 489 3.00 76 359 3.50 89 397 4.00 102

– – 4 4 6 6 8 10 16 20 26 32 38 45 61 70 – –

– 2 – 3 1.8 3 1.8 4 2.7 5 2.7 6 3.6 8 4.5 10 7.3 14 9.1 18 11.8 23 14.5 31 17.2 34 20.4 45 27.7 61 31.8 70 – 85 – 104

0.9 1.4 1.4 1.8 2.3 2.7 3.6 4.5 6.4 8.2 10.4 14.1 15.4 20.4 27.7 31.8 38.6 47.2

Fittings are filament wound unless otherwise designated. Fittings marked with an asterisk (*) are molded. Nom Pipe Size in.• mm

B L Ds

4

1.13** 29 1.38** 35 1.00 25 1.00 25 1.13 29 1.13 29 1.25 32 1.25 32 1.75 44 1.75 44 2.00 51 2.00 51 2.00 51 2.00 51 2.13 54 2.13 54 2.88** 73 3.25** 83

01 011/2 02 03 04 06 08 10 12 14 16

25 40 50 80 100 150 200 250 300 350 400

Laying Length (L) in.• mm 0.88 1.12 1.38 1.38* 2.00 1.62* 2.50 2.42* 3.75 3.31* 5.00 6.25 7.50 4.69 5.38

22 28 35 35 51 41 64 61 95 84 127 159 191 119 137

Overall Length (B) in.• mm 1.94 2.37 3.20 3.20 3.82 3.43 4.32 4.23 6.00 5.56 7.50 9.00 10.50 8.19 9.38

49 60 81 81 97 87 110 107 152 141 191 229 267 208 238

Socket Depth (Ds) in.• mm 1.06 27 1.25 32 1.82 46 1.82 46 1.82 46 1.82 46 1.82 46 1.82 46 2.25 57 2.25 57 2.50 64 2.75 70 3.00 76 3.50 89 4.00 102

Approx Wt lb.• kg 1 0.5 1 0.5 1 0.5 1 0.5 2 0.9 2 0.9 3 1.4 3 1.4 5 2.3 8 3.6 9 4.1 16 7.3 26 11.8 38 17.2 45 20.4

45° Flanged Elbows

Flanges are filament wound unless otherwise designated. Fittings marked with an asterisk (*) have molded flanges. Laying lengths meet ANSI criteria. Fittings with double asterisk (**) do not meet ANSI laying length. Nom Pipe Size in.• mm

D

L t

45° Combination Elbows t

L1

L2

D

2 3 4 6 8 10 12 14 16

50 80 100 150 200 250 300 350 400

Laying Length (L) in.• mm

Flange Thickness At Face At Hub (t) (D) in.• mm in.• mm

2.50 64 3.00 76 4.00 102 5.00 127 5.50 140 6.50 165 7.50 191 12.25** 311 13.94** 354

1.00 1.13 1.25 1.75 2.00 2.00 2.13 2.81 3.25

25 29 32 44 51 51 54 71 83

2.00 51 2.00 51 2.00 51 2.38 60 2.63 67 2.88 73 3.13 80 3.81 97 4.25 108

Approx Wt (m) (f/w) lb.• kg lb.• kg 5 2.3 7 3.2 10 4.5 21 9.5 32 14.5 50 22.7 76 34.5 – – – –

4 6 10 17 29 47 70 59 77

1.8 2.7 4.5 7.7 13.2 21.3 31.8 26.8 34.9

Flanges are available in molded (m) or filament-wound (f/w) construction. Dimensions marked with an asterisk (*) indicate molded flanges. Fittings with double asterisk (**) do not meet ANSI laying length.

B

Ds Nom Pipe Size in.• mm

*2 *3 *4 *6 *8 10 12 14 16

Laying Length (L1) in.• mm

Flange Thickness At Face At Hub (t) (D) in.• mm in.• mm

50 2.50 64 1.00 25 80 3.00 76 1.13 29 100 4.00 102 1.25 32 150 5.00 127 1.75 44 200 5.50 140 2.00 51 250 6.50 165 2.00 51 300 7.50 191 2.13 54 350 12.25** 311 2.81 71 400 13.94** 354 3.25 83

221/2 ° Elbows

2.00 51 2.00 51 2.00 51 2.38 60 2.63 67 2.88 73 3.13 80 3.81 97 4.25 108

Overall Length (B) in.• mm 4.56 5.06 6.06 7.50 8.25 9.50 10.75 8.18 9.38

116 129 154 191 210 241 273 208 238

Laying Socket Approx Wt Length Depth Flange Type (L2) (Ds) (m) (f/w) in.• mm in.• mm lb.• kg lb.• kg 2.75 3.25 4.25 5.25 5.75 6.75 7.75 4.69 5.38

70 83 108 133 146 171 197 119 137

1.82 46 1.82 46 1.82 46 2.25 57 2.50 64 2.75 70 3.00 76 3.50 89 4.00 102

3 5 7 15 23 38 55 63 69

1.4 *3 1.4 2.3 *4 1.8 3.2 7 3.2 6.8 13 5.9 10.4 23 10.4 17.2 38 17.2 24.9 54 24.5 28.6 60 27.2 31.3 66 29.9

Fittings feature filament-wound Quick-Lock bell ends. Elbows with angles such as 111/4°, 30°, 60° and 75° and other special angles are available. Consult your representative. Nom Pipe Size in.• mm

B L Ds

1 11/2 2 3 4 6 8 10 12 14 16

25 40 50 80 100 150 200 250 300 350 400

Laying Length (L) in.• mm 0.38 0.38 0.50 0.81 1.12 1.69 2.25 2.62 3.00 3.25 3.50

10 10 13 21 28 43 57 67 76 83 89

Overall Length (B) in.• mm 1.44 1.63 2.31 2.62 2.94 3.94 4.75 5.38 6.00 6.75 7.50

37 41 59 67 75 100 121 137 152 171 191

Socket Depth (Ds) in.• mm 1.06 27 1.25 32 1.82 46 1.82 46 1.82 46 2.25 57 2.50 64 2.75 70 3.00 76 3.50 89 4.00 102

Approx Wt lb.• kg 0.3 0.1 0.5 0.2 0.7 0.3 1.3 0.6 2.0 0.9 4.0 1.8 7.0 3.2 13.0 5.9 16.0 7.3 26.0 11.8 30.0 13.6

5

Tees

Fittings are filament wound unless otherwise noted. Molded fittings are indicated with an asterisk (*). Nom Pipe Size in.• mm

B L Ds

1 11/2 2 3 4 6 8 10 12 14 16

Reducing Tees

25 40 50 80 100 150 200 250 300 350 400

Laying Length (L) in.• mm 1.06 1.19 2.00* 2.50 2.69* 3.38 3.69* 4.12 5.25* 5.62 7.00 8.50 10.00 10.50 11.50

Overall Length (B) in.• mm

Socket Depth (Ds) in.• mm

27 2.12 54 30 2.44 62 51 3.81 97 64 4.32 110 68 4.50 114 86 5.20 132 94 5.50 140 105 5.94 151 133 7.50 191 143 7.87 200 178 9.50 241 216 11.25 286 254 13.00 330 267 14.00 356 292 15.50 394

Approx Wt lb.• kg

1.06 27 1.25 32 1.82 46 1.82 46 1.82 46 1.82 46 1.82 46 1.82 46 2.25 57 2.25 57 2.50 64 2.75 70 3.00 76 3.50 89 4.00 102

1 1 3 2 5 4 7 5 14 11 18 32 46 65 97

0.5 0.5 1.4 0.9 2.3 1.8 3.2 2.3 6.4 5.0 8.2 14.5 20.9 29.5 44.0

Fittings are filament wound

B1

Ds1

B2

L1

L2 Ds2

Nom Pipe Size in.• mm 2x2x1 50x50x25 3x3x2 80x80x50 4x4x2 100x100x50 4x4x3 100x100x80 6x6x2 150x150x50 6x6x3 150x150x80 6x6x4 150x150x100 8x8x3 200x200x80 8x8x4 200x200x100 8x8x6 200x200x150 10x10x4 250x250x100 10x10x6 250x250x150 10x10x8 250x250x200 12x12x4 300x300x100 12x12x6 300x300x150 12x12x8 300x300x200 12x12x10 300x300x250 14x14x6 350x350x150 14x14x8 350x350x200 14x14x10 350x350x250 14x14x12 350x350x300 16x16x6 400x400x150 16x16x8 400x400x200 16x16x10 400x400x250 16x16x12 400x400x300 16x16x14 400x400x350

6

Laying Laying Overall Overall Socket Socket Approx Length Length Length Length Depth Depth Wt (L1) (L2) (B1) (B2) (Ds1) (Ds2) in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm lb.• kg 2.50 3.38 4.12 4.12 5.62 5.62 5.62 7.00 7.00 7.00 8.50 8.50 8.50 10.00 10.00 10.00 10.00 10.50 10.50 10.50 10.50 11.50 11.50 11.50 11.50 11.50

64 86 105 105 143 143 143 178 178 178 216 216 216 254 254 254 254 267 267 267 267 292 292 292 292 292

2.25 3.00 3.50 3.88 4.50 4.88 5.12 5.88 6.12 6.62 7.25 7.62 8.00 8.12 8.62 9.00 9.50 9.62 10.00 10.50 11.00 10.38 10.75 11.12 11.62 11.50

57 76 89 99 114 124 130 149 155 168 184 194 203 206 219 229 241 244 254 267 279 264 273 282 295 292

4.31 5.19 5.93 5.93 7.87 7.87 7.87 9.50 9.50 9.50 11.25 11.25 11.25 13.00 13.00 13.00 13.00 14.00 14.00 14.00 14.00 15.50 15.50 15.50 15.50 15.50

109 132 151 151 200 200 200 241 241 241 286 286 286 330 330 330 330 356 356 356 356 394 394 394 394 394

3.31 4.81 5.31 5.68 6.31 6.69 6.93 7.69 7.94 8.87 9.06 9.87 10.50 9.93 10.87 11.50 12.25 11.87 12.50 13.25 14.00 12.63 13.25 13.87 14.62 15.00

84 122 135 144 160 170 176 195 202 225 230 251 267 252 276 292 311 301 318 337 356 321 337 352 371 381

1.81 1.81 1.81 1.81 2.25 2.25 2.25 2.50 2.50 2.50 2.75 2.75 2.75 3.00 3.00 3.00 3.00 3.50 3.50 3.50 3.50 4.00 4.00 4.00 4.00 4.00

46 46 46 46 57 57 57 64 64 64 70 70 70 76 76 76 76 89 89 89 89 102 102 102 102 102

1.06 1.82 1.82 1.82 1.82 1.82 1.82 1.82 1.82 2.25 1.81 2.25 2.50 1.81 2.25 2.50 2.75 2.25 2.50 2.75 3.00 2.25 2.50 2.75 3.00 3.50

27 46 46 46 46 46 46 46 46 57 46 57 64 46 57 64 70 57 64 70 76 57 64 70 76 89

3 4 5 5 8 9 10 14 15 17 20 24 28 30 34 38 42 45 50 55 60 70 75 80 85 90

1.4 1.8 2.3 2.3 3.6 4.1 4.5 6.4 6.8 7.7 9.1 10.9 12.7 13.6 15.4 17.2 19.1 20.4 22.7 24.9 27.2 31.8 34.0 36.3 38.6 40.8

Flanged Tees

Flanges are filament wound unless otherwise noted. Molded flanges available in 2- through 12-inch sizes. Fittings noted with an asterisk (*) do not meet ANSI laying lengths. Flange thickness with double asterisk (**) represents molded flange dimension.

L

Nom Pipe Size in.• mm

t

D

1 11/2 2 3 4 6 8 10 12 14 16

Combination Tees

25 40 50 80 100 150 200 250 300 350 400

Laying Length (L) in.• mm 3.50 4.00 4.50 5.50 6.50 6.50 8.00 9.00 11.00 12.00 18.00* 20.00*

89 102 114 140 . 165 165 203 229 279 305 457 508

Flange Thickness At Face At Hub (t) (D) in.• mm in.• mm 1.13 29 1.38 35 1.00 25 1.13 29 1.25 32 1.56** 40 1.75 44 2.00 51 2.00 51 2.13 54 2.81 71 3.25 83

1.13 29 1.38 35 2.00 51 2.00 51 2.00 51 – – 2.38 60 2.63 67 2.88 73 3.13 80 3.81 97 4.25 108

Approx Wt lb.• kg 2 0.9 3 1.4 7 3.2 11 5.0 17 7.7 17 7.7 32 14.5 47 21.3 70 31.8 114 51.7 220 99.8 280 127.0

Flanges are filament wound unless otherwise noted. Molded flanges are available in 2- through 12-inch sizes. Any combination of flanged or Quick-Lock ends is available. Fittings noted with an asterisk (*) do not match ANSI laying length dimensions. Quick-Lock bell ends in 14- and 16-inch sizes are integrally wound.

L1 t

L2

L1 D QL x FLG x QL

QL x FLG x FLG

Nom Pipe

Size in.• mm 1 1 1 /2 2 3 4 6 8 10 12 14 16

25 40 50 80 100 150 200 250 300 350 400

Laying Length

Laying Length

(L1) (L2) in.• mm in.• mm 3.50 4.07 4.50 5.50 6.50 8.00 9.00 11.00 12.00 18.00* 20.00*

89 103 114 140 165 203 229 279 305 457 508

1.06 1.19 4.75 5.75 6.75 8.25 9.25 11.25 12.25 10.50 11.50

27 30 121 146 171 210 235 286 311 267 292

FLG x FLG x QL

QL x QL x FLG Flange Thickness At Face At Hub

1 cplg

(t) in.• mm

2 flgs lb.• kg

1.13 1.38 1.00 1.13 1.25 1.75 2.00 2.00 2.13 2.81 3.25

29 35 25 29 32 44 51 51 54 71 83

(D) in.• mm 1.13 29 1.38 35 2.00 51 2.00 51 2.00 51 2.38 60 2.63 67 2.88 73 3.13 80 3.81 97 4.25 108

3 4 6 10 14 28 41 61 98 130 145

Approx Wt

1.4 1.8 2.7 4.5 6.4 12.7 18.6 27.7 44.5 59.0 65.8

2 cplg 1 flg lb.• kg

3 4 5 8 12 24 35 52 82 120 130

1.4 1.8 2.3 3.6 5.4 10.9 15.9 23.6 37.2 54.4 59.0

7

Flanged Reducing Tees L1

D1

Flanges are filament wound unless otherwise noted. Molded flanges available in 2- through 12-inch sizes. Fittings with asterisk (*) do not meet ANSI laying lengths. Flange thicknesses with double asterisk (**) represent molded flange dimensions.

t1

t2

L2

D2 Nom Pipe Size in.• mm

3x3x2 4x4x2 4x4x3 6x6x2 6x6x3 6x6x4 8x8x3 8x8x4 8x8x6 10x10x4 10x10x6 10x10x8 12x12x4 12x12x6 12x12x8 12x12x10 14x14x6 14x14x8 14x14x10 14x14x12 16x16x6 16x16x8 16x16x10 16x16x12 16x16x14

80x80x50 100x100x50 100x100x80 150x150x50 150x150x80 150x150x100 200x200x80 200x200x100 200x200x150 250x250x100 250x250x150 250x250x200 300x300x100 300x300x150 300x300x200 300x300x250 350x350x150 350x350x200 350x350x250 350x350x300 400x400x150 400x400x200 400x400x250 400x400x300 400x400x350

Laying Laying Flange Thickness Flange Thickness Length Length At Face At Hub At Face At Hub (L1) (L2) (t1) (D1) (t2) (D2) in.• mm in.• mm in.• mm in.• mm in.• mm in.• mm 5.50 6.50 6.50 6.50 6.50 8.00 8.00 8.00 8.00 9.00 9.00 9.00 9.00 11.00 11.00 11.00 11.00 12.00 12.00 12.00 12.00 12.00 18.00* 18.00* 18.00* 18.00* 20.00* 20.00* 20.00* 20.00* *20.00*

45° Laterals

8

5.50 6.50 6.50 6.50 6.50 8.00 8.00 8.00 8.00 9.00 9.00 9.00 9.00 11.00 11.00 11.00 11.00 12.00 12.00 12.00 12.00 12.00 14.39 15.25 16.25 17.25 15.12 16.00 16.88 17.88 19.06

Nom Pipe Size in.• mm

L2

L1

140 165 165 165 165 203 203 203 203 229 229 229 229 279 279 279 279 305 305 305 305 305 457 457 457 457 508 508 508 508 508

L2

Ds



2 3 4 6 8 10 12 14 16

50 80 100 150 200 250 300 350 400

140 165 165 165 165 203 203 203 203 229 229 229 229 279 279 279 279 305 305 305 305 305 366 387 413 438 384 406 429 454 484

1.13 29 1.25 32 1.56** 40 1.25 32 1.56** 40 1.75 44 1.75 44 1.75 44 1.75 44 2.00 51 2.00 51 2.00 51 2.00 51 2.00 51 2.00 51 2.00 51 2.00 51 2.13 54 2.13 54 2.13 54 2.13 54 2.13 54 2.81 71 2.81 71 2.81 71 2.81 71 3.25 83 3.25 83 3.25 83 3.25 83 3.25 83

2.00 2.00 2.00 2.00 2.00 2.38 2.38 2.38 2.38 2.63 2.63 2.63 2.63 2.88 2.88 2.88 2.88 3.13 3.13 3.13 3.13 3.13 3.81 3.81 3.81 3.81 4.25 4.25 4.25 4.25 4.25

51 51 51 51 51 60 60 60 60 67 67 67 67 73 73 73 73 80 80 80 80 80 97 97 97 97 108 108 108 108 108

1.00 25 1.00 25 1.00 25 1.13 29 1.13 29 1.00 25 1.13 29 1.25 32 1.56** 40 1.13 29 1.25 32 1.75 44 1.56** 40 1.25 32 1.56** 40 1.75 44 2.00 51 1.25 32 1.56** 40 1.75 44 2.00 51 2.00 51 1.75 44 2.00 51 2.00 51 2.13 54 1.75 44 2.00 51 2.00 51 2.13 54 2.81 71

2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.38 2.00 2.00 2.00 2.38 2.00 2.00 2.00 2.38 2.63 2.88 2.38 2.63 2.88 3.13 2.38 2.63 2.88 3.13 3.81

51 51 51 51 51 51 51 51 51 51 51 60 51 51 51 60 51 51 51 60 67 73 60 67 73 80 60 67 73 80 97

Laying Laying Socket Length Length Depth (L1) (L2) (Ds) in.• mm in.• mm in.• mm 2.50 3.00 3.00 3.50 4.50 5.00 5.50 5.50 5.50

64 76 76 89 114 127 140 140 140

8.00 10.00 12.00 14.50 17.50 20.50 24.50 24.50 24.50

203 254 305 368 445 521 622 622 622

1.82 1.82 1.82 2.25 2.50 2.75 3.00 3.50 4.00

46 46 46 57 64 70 76 89 102

Approx Wt lb.• kg 10 4.5 15 6.8 15 6.8 16 7.3 16 7.3 25 11.3 27 12.2 29 13.2 29 13.2 32 14.5 37 16.8 42 19.1 43 19.5 50 22.7 50 22.7 57 25.9 64 29.0 75 34.0 75 34.0 85 38.6 95 43.1 105 47.6 155 70.3 170 77.1 185 83.9 200 90.7 200 90.7 215 97.5 230 104.3 245 111.1 260 117.9

Approx Wt lb.• kg 4 7 9 15 27 47 67 87 110

1.8 3.2 4.1 6.8 12.2 21.3 30.4 39.5 49.9

45° Flanged Laterals

Flanges are filament wound and meet ANSI B16.5 Cl 150 requirements. Nom Pipe Size in.• mm

L2



D

t L2

L1

2 3 4 6 8 10 12 14 16

50 80 100 150 200 250 300 350 400

Laying Laying Flange Thickness Length Length At Face At Hub (L1) (L2) (t) (D) in.• mm in.• mm in.• mm in.• mm 6.44 6.94 6.94 8.25 9.76 10.75 11.75 13.06 14.00

164 176 176 210 248 273 298 332 356

11.94 13.94 15.94 19.25 22.75 26.25 30.75 32.00 33.00

303 354 405 489 578 667 781 813 838

1.00 1.13 1.25 1.75 2.00 2.00 2.13 2.81 3.25

25 29 32 44 51 51 54 71 83

Approx Wt lb.• kg

2.00 51 2.00 51 2.00 51 2.38 60 2.63 67 2.88 73 3.13 80 3.81 97 4.25 108

9 4.1 14 6.4 20 9.1 34 15.4 57 25.9 89 40.4 136 61.7 201 91.2 269 122.0

Tapered Body Reducers Ds2 L Ds1

B Nom Pipe Size in.• mm 1 /2 x1 2x1 2x11/2 3x2 4x2 4x3 6x3 6x4 8x4 8x6 10x6 10x8 12x8 12x10 14x10 14x12 16x12 16x14 1

Overall Length (B) in.• mm

40x25 3.56 90 50x25 5.38 137 20x40 4.32 110 80x50 5.75 146 100x50 6.62 168 100x80 6.50 165 150x80 7.88 200 150x100 7.75 197 200x100 9.75 248 200x150 8.63 219 250x150 9.62 244 250x200 9.37 238 300x200 11.38 289 300x250 11.12 282 350x250 13.50 343 350x300 13.50 343 400x300 13.50 343 400x350 13.50 343

Laying Length (L) in.• mm 1.31 2.50 1.25 2.12 3.00 2.88 3.81 3.69 5.44 3.88 4.62 4.12 5.88 5.38 7.25 7.00 6.50 6.00

33 64 32 54 76 73 97 94 138 99 117 105 149 137 184 178 165 152

Socket Socket Depth Depth (Ds1) (Ds2) in.• mm in.• mm 1.06 1.06 1.25 1.82 1.82 1.82 1.82 1.82 1.82 2.25 2.25 2.50 2.50 2.75 2.75 3.00 3.00 3.50

27 27 32 46 46 46 46 46 46 57 57 64 64 70 70 76 76 89

1.25 32 1.82 46 1.82 46 1.82 46 1.82 46 1.82 46 2.25 57 2.25 57 2.50 64 2.50 64 2.75 70 2.75 70 3.00 76 3.00 76 3.50 89 3.50 89 4.00 102 4.00 102

Approx Wt lb.• kg 0.4 0.6 1.0 1.4 2.0 2.0 4.0 4.0 7.0 7.0 9.0 8.0 14.0 13.0 36 .0 37.0 54.0 57.0

0.2 0.3 0.5 0.6 0.9 0.9 1.8 1.8 3.2 3.2 4.1 3.6 6.4 5.9 16.3 16.8 24.5 25.9

9

Flanged Tapered Body Reducers

Flanges are filament wound. Flanges in 2-, 3- and 4-inch sizes are available only in heavy-duty (hubless) configuration. Molded flanges available in 2- through 12-inch sizes. Fittings with asterisk (*) meet ANSI laying lengths.

L

t1

t2

D2

D1 Nom Pipe Size in.• mm 1 /2x1 2x1 2x11/2 3x2* 4x2* 4x3* 6x3* 6x4* 8x4* 8x6* 10x6* 10x8* 12x8* 12x10* 14x10* 14x12* 16x12* 16x14* 1

Laying Length (L) in.• mm

40x25 50x25 20x40 80x50 100x50 100x80 150x80 150x100 200x100 200x150 250x150 250x200 300x200 300x250 350x250 350x300 400x300 400x350

6.50 8.75 8.00 6.00 7.00 7.00 9.00 9.00 11.00 11.00 12.00 12.00 14.00 14.00 16.00 16.00 18.00 18.00

165 222 203 152 178 178 229 229 279 279 305 305 356 356 406 406 457 457

Combination Reducers (Flanged Small End) B

D Nom Pipe Size in.• mm

3x2 4x2 4x3 6x3 6x4 8x4 8x6 10x6 10x8 12x8 12x10 14x10 14x12 16x12 16x14

80x50 100x50 100x80 150x80 150x100 200x100 200x150 250x150 250x200 300x200 300x250 350x250 350x300 400x300 400x350

L

Flange Thickness Flange Thickness At Face At Hub At Face At Hub (t1) (D1) (t2) (D2) in.• mm in.• mm in.• mm in.• mm 1.38 1.00 1.00 1.13 1.25 1.25 1.75 1.75 2.00 2.00 2.00 2.00 2.13 2.13 2.81 2.81 3.25 3.25

35 25 25 29 32 32 44 44 51 51 51 51 54 54 71 71 83 83

1.38 35 2.00 51 2.00 51 2.00 51 2.00 51 2.00 51 2.38 60 2.38 60 2.63 67 2.63 67 2.88 73 2.88 73 3.13 80 3.13 80 3.81 97 3.81 97 4.25 108 4.25 108

29 29 35 25 25 29 29 32 32 44 44 51 51 51 51 54 54 71

1.13 1.13 1.38 2.00 2.00 2.00 2.00 2.00 2.00 2.38 2.38 2.63 2.63 2.88 2.88 3.13 3.13 3.81

29 29 35 51 51 51 51 51 51 60 60 67 67 73 73 80 80 97

lb.• kg 4 5 6 9 10 11 15 17 21 23 28 35 45 50 73 84 100 115

1.8 2.3 2.7 4.1 4.5 5.0 6.8 7.7 9.5 10.4 12.7 15.9 20.4 22.7 33.1 38.1 45.4 52.2

Flanges are filament wound with tapered body. Molded flanges available in 2- through 12-inch sizes.

t

Laying Length* (L) in.• mm 6.25 7.25 7.25 9.25 9.25 11.25 11.25 12.25 12.25 14.25 14.25 16.13 16.13 18.38 18.38

159 184 184 235 235 286 286 311 311 362 362 410 410 467 467

Overall Length (B) in.• mm 8.06 9.06 11.06 11.06 11.06 13.06 13.50 14.50 14.75 16.75 17.00 19.88 19.13 22.38 21.88

205 230 281 281 281 332 343 368 375 425 432 505 486 568 556

* Laying length is measured from contact surface to pipe stop in Quick Lock bell.

10

1.13 1.13 1.38 1.00 1.00 1.13 1.13 1.25 1.25 1.75 1.75 2.00 2.00 2.00 2.00 2.13 2.13 2.81

Approx Wt

Flange Thickness At Face At Hub (t) (D) in.• mm in.• mm 1.13 1.25 1.25 1.75 1.75 2.00 2.00 2.00 2.00 2.13 2.13 2.82 2.82 3.25 3.25

29 32 32 44 44 51 51 51 51 54 54 72 72 83 83

2.00 2.00 2.00 2.38 2.38 2.63 2.63 2.88 2.88 3.13 3.13 3.81 3.81 4.25 4.25

51 51 51 60 60 67 67 73 73 80 80 97 97 108 108

Approx Wt lb.• kg 8 9 10 13 14 18 19 24 29 39 41 59 56 78 82

3.6 4.1 4.5 5.9 6.4 8.2 8.6 10.9 13.2 17.7 18.6 26.8 25.4 35.4 37.2

Combination Reducers (Flanged Large End)

Standard flanges are filament wound. Molded flanges available in 2 through 12 inch sizes.

B L t

D Nom Pipe Size in.• mm 3x2 4x2 4x3 6x3 6x4 8x4 8x6 10x6 10x8 12x8 12x10 14x10 14x12 16x12 16x14

80x50 100x50 100x80 150x80 150x100 200x100 200x150 250x150 250x200 300x200 300x250 350x250 350x300 400x300 400x350

Laying Length* (L) in.• mm 6.25 7.25 7.25 9.25 9.25 11.25 11.25 12.25 12.25 14.25 14.25 16.13 16.13 18.13 18.38

159 184 184 235 235 286 286 311 311 362 362 410 410 461 467

Overall Length (B) in• mm 8.06 9.06 9.06 11.25 11.25 13.75 13.75 15.00 15.00 17.25 17.25 19.88 19.88 22.38 22.38

Flange Thickness At Face At Hub (t) (D) in.• mm in.• mm

205 230 230 286 286 349 349 381 381 438 438 505 505 568 568

1.00 1.00 1.13 1.13 1.25 1.25 1.75 1.75 2.00 2.00 2.00 2.00 2.13 2.13 2.81

25 25 29 29 32 32 44 44 51 51 51 51 54 54 71

2.00 51 2.00 51 2.00 51 2.00 51 2.00 51 2.00 51 2.38 60 2.38 60 2.63 67 2.63 67 2.88 73 2.88 73 3.81 97 4.25 108 4.25 108

Approx Wt lb.• kg 7 8 9 11 13 15 17 19 26 29 34 39 47 54 66

3.2 3.6 4.1 5.0 5.9 6.8 7.7 8.6 11.8 13.2 15.4 17.7 21.3 24.5 29.9

* Laying length is measured from contact surface to pipe stop in Quick Lock bell.

Pipe Nipples

B

Nom Pipe Size in.• mm 1 11/2 2 3 4 6 8 10 12 14 16

25 40 50 80 100 150 200 250 300 350 400

Overall Approx Length Wt (B) in.• mm lb.• kg 2.25 2.62 3.75 3.75 3.75 4.62 5.12 5.62 6.12 7.25 8.25

57 67 95 95 95 117 130 143 155 184 210

0.1 0.2 0.2 0.3 0.5 0.9 1.4 1.9 2.4 6.7 9.7

0.0 0.1 0.1 0.1 0.2 0.4 0.6 0.9 1.1 3.0 4.4

11

Couplings and End Caps Ds

Couplings are filament wound. End caps consist of filament-wound couplings with molded plugs bonded in.

L

OD

B Nom Overall Socket Outside Pipe Approx Pipe Length Depth Dia Stop Wt Size (B) (Ds) (OD) (L) Cplg Cap in.• mm in.• mm in.• mm in.• mm in.• mm lb.• kg lb.• kg 1 11/2 2 3 4 6 8 10 12 14 16

25 40 50 80 100 150 200 250 300 350 400

2.50 2.88 4.00 4.00 4.00 4.88 5.38 5.88 6.38 7.75 8.75

Crosses

12

1.06 1.25 1.81 1.81 1.81 2.25 2.50 2.75 3.00 3.50 4.00

27 32 46 46 46 57 64 70 76 89 102

1.62 2.31 2.81 3.94 5.06 7.19 9.25 11.38 13.38 14.69 16.62

41 59 71 100 129 183 235 289 340 373 422

0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.75 0.75

10 10 10 10 10 10 10 10 10 19 19

0.2 0.3 0.6 0.9 1.4 2.4 4.0 5.0 7.0 12.0 14.0

0.1 0.1 0.3 0.4 0.6 1.1 1.8 2.3 3.2 5.4 6.4

0.9 0.4 1.0 0.5 1.2 0.5 2.2 1.0 3.4 1.5 8.4 3.8 14.0 6.4 22.0 10.0 22.0 10.0 – – – –

Crosses are filament wound. Mitered crosses are available in 14- and 16-inch sizes. Contact FGS for dimensions and pressure ratings.

L Ds

64 73 102 102 102 124 137 149 162 197 222

Nom Pipe Size in.• mm 2 3 4 6 8 10 12

50 80 100 150 200 250 300

Laying Length (L) in.• mm 2.50 3.38 4.12 5.62 7.00 8.50 10.00

64 86 105 143 178 216 254

Socket Approx Depth Wt (Ds) in.• mm lb.• kg 1.81 1.81 1.81 2.25 2.50 2.75 3.00

46 46 46 57 64 70 76

3 6 7 13 23 37 61

1.4 2.7 3.2 5.9 10.4 16.8 27.7

Flanges

D

Filament-wound and molded flanges correspond to ANSI B16.5 Cl. 150 classification. Sealing ring thicknesses for 1- and 11/2-inch flanges are 0.035; for 2- through 8-inch flanges, 0.047; and for 10- through 16-inch flanges, 0.060, respectively. Molded flanges are indicated with an asterisk (*).See Assembly Instructions for Bondstrand fiberglass flanges, for recommendations on gasket selection, nut and washer dimensions, bolt lengths and torques, and tightening sequences.

t

A BC Ds

Nom Pipe Size in.• mm

Flange Dia (A) in.• mm

Bolt Circle (BC) in.• mm

1 25 11/2 40 2 50 3 80 4 100 6 150 8 200 10 250 12 300 14 350 16 400

4.25 108 5.00 127 6.00 152 6.00* 1 52 7.50 191 7.50* 1 91 9.00 229 9.00* 2 29 11.00 279 11.00* 2 79 13.50 343 13.50* 3 43 16.00 406 16.00* 4 06 19.00 483 19.00* 4 83 21.00 533 23.50 597

Laying Length (L) in.• mm

3.13 80 3.88 99 4.75 121 4.75 121 6.00 152 6.00 152 7.50 191 7.50 191 9.50 241 9.50 241 11.75 298 11.75 298 14.25 362 14.25 362 17.00 432 17.00 432 18.75 476 21.25 540

0.063 0.125 0.188 0.188 0.188 0.188 0.188 0.188 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.312 0.250

Reducing Flanges D

2 3 5 5 5 5 5 5 3 3 3 3 3 3 3 3 8 6

Flange Thickness At Hub At Face (D) (t) in.• mm in.• mm 1.13 29 1.38 35 2.00 51 2.00 51 2.00 51 2.00 51 2.00 51 2.00 51 2.38 60 2.38 60 2.63 67 2.63 67 2.88 73 2.88 73 3.13 80 3.13 80 3.81 97 4.25 108

– – 1.00 1.00 1.13 1.13 1.25 1.56 1.75 1.75 2.00 2.00 2.00 2.00 2.13 2.13 2.81 3.25

– – 25 25 29 29 32 40 44 44 51 51 51 51 54 54 71 83

Socket Hole Hole Depth Count Dia (Ds) in.• mm in.• mm 1.06 27 1.25 32 1.82 46 1.82 46 1.82 46 1.82 46 1.82 46 1.82 46 2.25 57 2.25 57 2.50 64 2.50 64 2.75 70 2.75 70 3.00 76 3.00 76 3.50 89 4.00 102

4 4 4 4 4 4 8 8 8 8 8 8 12 12 12 12 12 16

0.63 0.63 0.75 0.75 0.75 0.75 0.75 0.75 0.88 0.88 0.88 0.88 1.00 1.00 1.00 1.00 1.12 1.12

16 16 19 19 19 19 19 19 22 22 22 22 25 25 25 25 28 28

Bolt Dia in.• mm 0.50 0.50 0.63 0.63 0.63 0.63 0.63 0.63 0.75 0.75 0.75 0.75 0.88 0.88 0.88 0.88 1.00 1.00

13 13 16 16 16 16 16 16 19 19 19 19 22 22 22 22 25 25

Approx Wt lb.• kg 1 2 2 2 3 3 4 4 7 7 10 12 14 16 22 27 37 53

0.5 0.9 0.9 0.9 1.4 1.4 1.8 1.8 3.2 3.2 4.5 5.4 6.4 7.3 10.0 12.2 16.8 24.0

Reducing flanges are of molded construction. See assembly instructions for bolting and gasket recommendations. Use 1/2-inch drive to avoid wrench socket to flange hub interference while torquing bolts.

t

A BC

Ds



Nom Pipe Size in.• mm

x1 /2 50x40 2 3x2 80x50 4x2 100x50 4x3 100x80 6x3 150x80 6x4 150x100 8x4 200x100 8x6 200x150 10x6 250x150 10x8 250x200 12x8 300x200 12x10 300x250 1

Flange Dia (A) in.• mm

Bolt Circle (BC) in.• mm

Laying Length (L) in.• mm

Flange At Hub (D) in.• mm

Thickness Hole Hole At Face Dia Count (t) (F) in.• mm in.• mm

Socket Depth (Ds) in.• mm

in.• mm

lb.• kg

6.00 152 7.50 191 9.00 229 9.00 229 11.00 279 11.00 279 13.50 343 13.50 343 16.00 406 16.00 406 19.00 483 19.00 483

4.75 121 6.00 152 7.50 191 7.50 191 9.50 241 9.50 241 11.75 298 11.75 298 14.25 362 14.25 362 17.00 432 17.00 432

0.75 19 0.12 3 0.12 3 0.12 3 0.69 18 0.69 18 0.94 24 0.50 13 0.75 19 0.50 13 0.75 19 0.50 13

2.00 51 1.93 49 1.93 49 1.93 49 2.50 64 2.50 64 2.75 70 2.75 70 3.00 76 3.00 76 3.25 83 3.25 83

1.00 25 1.12 28 1.25 32 1.25 32 1.75 44 1.75 44 2.00 51 2.00 51 2.00 51 2.00 51 2.12 54 2.12 54

1.25 32 1.81 46 1.81 46 1.81 46 1.81 46 1.81 46 1.81 46 2.25 57 2.25 57 2.50 64 2.50 64 2.75 70

0.63 16 0.63 16 0.63 16 0.63 16 0.75 19 0.75 19 0.75 19 0.75 19 0.88 22 0.88 22 0.88 22 0.88 22

2 0.9 3 1.4 6 2.7 5 2.3 12 5.4 11 5.0 21 9.5 17 7.7 29 13.2 24 10.9 43 19.5 36 16.3

0.75 19 0.75 19 0.75 19 0.75 19 0.88 22 0.88 22 0.88 22 0.88 22 1.00 25 1.00 25 1.00 25 1.00 25

4 4 8 8 8 8 8 8 12 12 12 12

Bolt Dia

Approx Wt

13

Blind Flanges

Blind flanges are molded. D t

BC

2 3 4 6 8 10 12

Nom Pipe Size in.• mm 50 80 100 150 200 250 300

A

Flange Dia (A) in.• mm 6.00 7.50 9.00 11.00 13.50 16.00 19.00

Bolt Circle (BC) in.• mm

152 191 229 279 343 406 438

4.75 6.00 7.50 9.50 11.75 14.25 17.00

Heavy-Duty Flanges

Flange Thickness Hole At Face At Holes Count (D) (t) in.• mm in.• mm

121 152 191 241 298 362 432

1.18 1.25 1.43 2.50 2.75 3.00 3.25

30 32 36 64 70 76 83

1.00 1.13 1.25 1.75 2.00 2.00 2.13

25 29 32 44 51 51 54

Hole Dia (F) in.• mm

4 4 8 8 8 12 12

0.75 0.75 0.75 0.88 0.88 1.00 1.00

Bolt Dia

Approx Wt

in.• mm

19 19 19 22 22 25 25

0.63 0.63 0.63 0.75 0.75 0.88 0.88

16 16 16 19 19 22 22

lb.• kg 3 1.4 4 1.8 6 2.7 14 6.4 23 10.4 35 15.9 55 24.9

Heavy-duty (hubless) flanges are filament-wound.

D

A

BC Ds

Nom Pipe Size in.• mm 1 11/2 2 3 4 6 8 10 12 14 16

14

25 40 50 80 100 150 200 250 300 350 400

Flange Dia (A) in.• mm 4.25 5.00 6.00 7.50 9.00 11.00 13.50 16.00 19.00 21.00 23.50

108 127 152 191 229 279 343 406 483 533 597

Bolt Circle (BC) in.• mm 3.13 3.88 4.75 6.00 7.50 9.50 11.75 14.25 17.00 18.75 21.25

80 99 121 152 191 241 298 362 432 476 540

Laying Length (L) in.• mm

Flange Thickness (D) in.• mm

0.06 0.13 0.19 0.19 0.19 0.13 0.13 0.13 0.13 0.31 0.25

1.13 1.38 1.94 1.94 1.94 2.38 2.63 2.88 3.13 3.81 4.25

2 3. 5 5 5 3 3 3 3 8 6

29 35 49 49 49 60 67 73 80 97 108

Socket Depth (Ds) in.• mm 1.06 1.25 1.82 1.82 1.82 2.25 2.50 2.75 3.00 3.50 4.00

27 32 46 46 46 57 64 70 76 89 102



Hole Count

4 4 4 4 8 8 8 12 12 12 16

Hole Dia (F) in.• mm 0.63 0.63 0.75 0.75 0.75 0.88 0.88 1.00 1.00 1.12 1.12

16 16 19 19 19 22 22 25 25 28 28

Bolt Dia in.• mm 0.50 0.50 0.63 0.63 0.63 0.75 0.75 0.88 0.88 1.00 1.00

13 13 16 16 16 19 19 22 22 25 25

Approx Wt lb.• kg 1 0.5 2 0.9 3 1.4 4 1.8 6 2.7 10 4.5 14 6.4 21 9.5 32 14.5 45 20.4 59 26.8

Orifice Flanges

Orifice flanges are filament-wound.

1.50

A BC

Ds

t D Nom Pipe Size in•. mm

2 3 4 6 8 10 12 14 16

50 80 100 150 200 250 300 350 400

Flange Dia (A) in.• mm 6.00 7.50 9.00 11.00 13.50 16.00 19.00 21.00 23.50

152 191 229 279 343 406 483 533 597

Bolt Circle (BC) in.• mm 4.75 6.00 7.50 9.50 11.75 14.25 17.00 18.75 21.25

Maintenance Couplings

121 152 191 241 298 362 432 476 540

Flange Thickness Maximum Minimum (D) (t) in.• mm in.• mm 3.38 86 3.38 86 3.38 86 3.75 95 4.00 102 4.25 108 4.50 114 5.00 127 5.50 140

2.38 2.50 2.63 2.94 3.19 3.25 3.50 4.00 4.50

60 64 67 75 81 83 89 102 114

Socket Hole Depth Count (Ds) in.• mm 1.82 1.82 1.82 2.25 2.50 2.75 3.00 3.50 4.00

46 46 46 57 64 70 76 89 102

4 4 8 8 8 12 12 12 16

Hole Dia

Bolt Dia

in.• mm

in.• mm

0.75 0.75 0.75 0.88 0.88 1.00 1.00 1.12 1.12

19 19 19 22 22 25 25 28 28

0.63 0.63 0.63 0.75 0.75 0.88 0.88 1.00 1.00

16 16 16 19 19 22 22 25 25

Approx Wt lb.• kg 3 5 7 11 17 24 36 49 57

1.4 2.3 3.2 5.0 7.7 10.9 16.3 22.2 25.9

Bondstrand maintenance coupling kits include inner and outer sections, hose clamp(s), and instructions for assembly (Bondstrand Installation Maintenance Coupling). Adhesive must be ordered separately. Nom Pipe Overall Size Length in.• mm in.• mm 1 11/2 2 3 4 6 8 10 12 14 16

25 40 50 80 100 150 200 250 300 350 400

2.50 3.00 4.00 4.00 4.00 4.88 5.38 5.88 6.38 7.38 8.38

Pressure Rating psi.• N/m2

Adhesive Kits Required 6 oz.

1 /2 64 150 1.03x106 6 76 150 1.03x10 1 102 150 1.03x106 1 102 150 1.03x106 1 102 150 1.03x106 2 124 150 1.03x106 2 137 150 1.03x106 3 149 150 1.03x106 4 162 150 1.03x106 4 187 150 1.03x106 6 213 150 1.03x106 8

15

Adapters (Threaded and Victaulic)

Adapters are available in Quick-Lock bell x NPT threaded male (M), and Quick-Lock bell x Victaulic male end (V) configurations. Sizes 1” (25 mm) and 11/2” are filament wound; 2” through 6” are compression molded. Consult manufacturer for dimensions of QL bell x victaulic adapters. Nom Pipe Size in.• mm

B Ds

ID

NPT

Molded Plugs

1 11/2 2 3 4 6

Overall Length (B) in.• mm

25 2.38 60 40 2.81 71 50 3.57 91 80 4.36 111 100 4.63 118 150 4.67 119

Socket Inside Approx Depth Dia Wt (Ds) (ID) in.• mm in.• mm lb.• kg 1.06 1.25 1.81 1.81 1.81 2.25

27 32 46 46 46 57

0.76 19 1.43 36 1.89 48 2.80 71 3.89 99 5.90 150

0.3 0.4 0.6 1.2 1.6 2.6

0.1 0.2 0.3 0.5 0.7 1.2

50 psi maximum Nom Pipe Size in.• mm 2 3 4 6 8 10 12

Fits Q/L Bell

50 80 100 150 200 250 300

Total Thickness (T) in.• mm 1.94 1.94 1.94 2.38 2.63 2.88 3.13

49 49 49 60 67 73 80

Approx Wt lb.• kg 0.6 0.3 1.3 0.6 2.0 0.9 6.0 2.7 10.0 4.5 17.0 7.7 27.0 12.2

A

Molded Reducer Bushings

50 psi maximum Nom Pipe Size in.• mm

L

E

B

16

Fits Q/L Bell

3x2 4x2 4x3 6x3 6x4 8x4 8x6 10x6 10x8 12x8 12x10

80X50 100x50 100x80 150x80 150x100 200x100 200x150 250x150 250x200 300x200 300x250

Overall Length (B) in.• mm 1.94 1.94 1.94 2.38 2.38 2.63 2.63 2.88 2.88 3.13 3.13

49 49 49 60 60 67 67 73 73 80 80

Pipe Eccentricity Approx Stop Wt (L) (E) in.• mm in.• mm lb.• kg 0.13 0.13 0.13 0.56 0.56 0.81 0.38 0.63 0.38 0.63 0.38

3 3 3 14 14 21 10 16 10 16 10

0.25 0.75 0.13 1.25 0.63 1.63 0.63 1.63 0.63 1.63 0.63

6 19 3 32 16 41 16 41 16 41 16

0.7 1.5 0.8 4.1 3.1 8.0 5.0 12.0 7.0 15.0 8.0

0.3 0.7 0.4 1.9 1.4 3.6 2.3 5.4 3.2 6.8 3.6

Blank Saddles

Blank saddles are filament wound and are used for pipe support and restraint. Thickness for all saddles is 0.56 inches. Available in same lengths as reducing saddles. Nom Pipe Size

180°



.56



length

Reducing Saddles (Bushed Outlets)

Approx Wt

in.• mm 1 11/2 2 3 4 6 8 10 12 14 16

lb./in.• kg/mm

25 40 50 80 100 150 200 250 300 350 400

0.1 0.2 0.2 0.3 0.4 0.5 0.6 0.8 1.0 1.1 1.2

2 50

a



11/2 11/2 2 2

Length (B)

Saddle Girth (a)

in.•mm

in.•mm

degrees

4.00 102

180

1.0 0.5 1

25

6.00 152

180

2.0 0.9

6

4.00 102

90

1.6 0.7 1

/4, /8, /2, /4 6, 9, 13, 19

4.00 102

180

1.6 0.7 1

1,1 /4, 1 /2

25, 30, 40

6.00 152

180

3.9

/4, /8 6, 9 /4, 3/8, 1/2, 3/4 6, 9, 13, 19 1,11/4, 11/2 25, 30, 40

4.00 102 4.00 102 6.00 152

90 180 180

2.0 0.9 1 2.0 0.9 1 4.0 1.8 1

4.00 102

180

2.4

/4, /8, /2, /4 6, 9, 13, 19

4.00 102

180

2.4 1.1 1

1,1 /4, 1 /2

6.00 152

180

4.6

2.1

6, 9, 13, 19 4.00 102 90 25, 30, 40 6.00 152 180 6, 9, 13 4.00 102 45 19 4.00 102 90 25, 30, 40 6.00 152 90 6, 9, 13, 19 4.00 102 45 25, 30, 40 6.00 152 90 6, 9, 13, 19 4.00 102 45 25, 30, 40 6.00 152 90 6, 9, 13, 19 4.00 102 45 25, 30, 40 6.00 152 45

2.8 5.2 3.8 3.8 6.3 4.2 7.4 4.2 7.4 4.2 7.4

1.3 2.4 1.7 1.7 2.9 1.9 3.4 1.9 3.4 1.9 3.4

/4, /8, /2, /4 6, 9, 13, 19

1

3













1 /4

1







3

1

1

1

3

1

3

1

/4, 3/8, 1/2

1 1



8 200 10 250 12 300 14 350 16 400

3

1

6 150

1



4 100

B

0.05 1 0.09 1 0.09 1 0.14 1 0.18 1 0.23 1 0.27 1 0.36 0.45 0.50 0.54

(6 oz )

Outlet Nom Size

3 80

.56

(3 oz )

Standard reducing saddles come with 11 /2-in NPT plastic bushing. All smaller bushings are 316 stainless steel. Other materials available on special order. Saddles are filament wound. Nom Size Required in.•mm

NPT

Adhesive Kits Required

3

1

1

1

/4, /8, /2, /4 1,11/4, 11/2 1 /4, 3/8, 1/2 3 /4 1 1,1 /4, 11/2 1 /4, 3/8, 1/2, 3/4 1,11/4, 11/2 1 /4, 3/8, 1/2, 3/4 1,11/4, 11/2 1 /4, 3/8, 1/2, 3/4 1,11/4, 11/2

1

3

1

6, 9, 13

3

3

25, 30, 40

Approx Wt lb.•kg

1.8

Adhesive Kits 3 oz. 6 oz. 1

1

1.1 1

1



1 1 1 1 1 1 2 2 2 2

1

17

Reducing Saddles with Flanged and Quick-Lock Outlets

Both filament-wound and molded flanges are available. Saddles are filament wound. See Quick-Lock coupling table for socket depth, Ds. See Quick-Lock flange table for flange thickness.

t Ds

L

L a a t

Nom Size in.•mm

B Outlet Nom Size in.•mm

t

Laying Length (L) in.•mm

Nominal Thickness (t) in.• mm

Saddle Length Girth (B) (a) in.•mm degrees

B Approx Wt (Flg) (Q/L) lb.•kg lb.•kg

Adhesive Kits Required 3 oz. 6 oz.



3 80

1,11/2, 2 25, 40, 50

5.25 133

0.56 14

6.00 152

180

4

1.8

3

1.4

1

-



4 100

1,11/2, 2 25, 40, 50 3 80

6.00 152 6.00 152

0.81 21 0.81 21

6.00 152 9.50 241

180 180

7 7

3.2 3.2

5 5

2.3 2.3

1 1

-

6 150

1,11/2, 2 25, 40, 50 3 80 4 100

7.38 187 7.38 187 7.38 187

1.06 27 1.06 27 1.06 27

6.00 152 9.50 241 12.00 305

180 180 180

18 18 18

8.2 8.2 8.2

14 14 14

6.4 6.4 6.4



1 1 1



8 200

1,11/2, 2 25, 40, 50 3 80 4 100 6 150

8.13 8.13 8.63 9.00

207 207 219 229

1.31 1.31 1.31 1.31

33 33 33 33

6.00 9.50 12.00 17.00

152 241 305 432

90 180 180 180

14 6.4 17 7.7 22 10.0 30 13.6

11 13 16 21

5.0 5.9 7.3 9.5

1 1

1 1 1 1

10 250

1,11/2, 2 25, 40, 50 3 80 4 100 6 150

9.13 9.13 9.63 10.13

232 232 245 257

1.31 1.31 1.31 1.31

33 33 33 33

6.00 9.50 12.00 17.00

152 241 305 432

90 90 180 180

17 7.7 17 7.7 31 14.1 40 18.1

14 6.4 14 6.4 27 12.2 35 15.9

1

2 2 2 3

12 300

1,11/2, 2 25, 40, 50 3 80 4 100 6 150

10.38 10.38 10.38 11.13

264 264 264 283

1.31 1.31 1.31 1.31

33 33 33 33

6.00 9.50 12.00 17.00

152 241 305 432

90 90 90 180

27 27 27 53

12.2 12.2 12.2 24.0

23 23 23 46

10.4 10.4 10.4 20.9

1 1 1

2 2 2 3

14 350

1,11/2, 2 25, 40, 50 3 80 4 100 6 150

11.00 11.00 11.00 11.75

279 279 279 298

1.31 1.31 1.31 1.31

33 33 33 33

6.00 9.50 12.00 17.00

152 241 305 432

90 90 90 180

37 37 37 64

16.8 16.8 16.8 29.0

35 35 35 49

15.9 15.9 15.9 22.2



3 3 3 4

16 400

1,11/2, 2 25, 40, 50 3 80 4 100 6 150

12.00 12.00 12.00 12.75

305 305 305 324

1.31 1.31 1.31 1.31

33 33 33 33

6.00 9.50 12.00 17.00

152 241 305 432

90 90 90 180

53 53 53 75

24.0 24.0 24.0 34.0

41 41 41 67

18.6 18.6 18.6 30.4



2 2 2 5

18

Fittings Pressure Ratings

Bondstrand Series 2000, 5000 and 7000 fittings

• 45° elbows, bell end • 90° elbows, bell end • 45° elbows, flanged • 90° elbows, flanged • Tees, bell end • Tees, flanged

Nom Pipe

Filament-wound

Molded

Size Quick-Lock Flanged in. mm psi bar psi bar 1 11/2 2 3 4 6 8 10 12 14 16

25 40 50 80 100 150 200 250 300 350 400

300 300 375 300* 325 275* 300 200* 225 175* 225 150* 200 150* 175 150* 150 150

21 21 26 21* 22 19* 21 14* 16 12* 16 10* 14 10* 12 10* 10 10

300 300 375 300* 325 275* 300 200* 225 175* 225 150* 200 150* 150 150* 150 150

21 21 26 21* 22 19* 21 14* 16 12* 16 10* 14 10* 10 10* 10 10

Quick-Lock Flanged psi bar psi bar – – 300 200* 225 150* 175 125* 150 100* – – – – – – – –

– – 21 14* 16 10* 12 9* 10 7* – – – – – – – –

– – 300 200* 225 150* 175 125* 150 100* – – – – – – – –

– – 21 14* 16 10* 12 9* 10 7* – – – – – – – –

*Note: Pressure ratings for Series 5000 are lower than for other pipe series.

• Tapered body reducers • Tapered body reducers, flanged • Flanges • Flanges, blind • Saddles, bell end • Crosses, bell end • Crosses, flanged • End caps • Reducer bushings

Nom Tapered body reducers Saddles, bell end Crosses, bell end End caps Pipe Tapered body reducers, flanged Saddles, flanged Crosses, flanged Reducer bushings Size Flanges Blind Flanges in. mm psi bar psi bar psi bar psi bar 1 11/2 2 3 4 6 8 10 12 14 16

25 40 50 80 100 150 200 250 300 350 400

600 550 450 350 350 250 225 175 150 150 150

41 38 31 24 24 17 16 12 10 10 10

150 150 150 150 150 150 150 150 150 150 150

10 10 10 10 10 10 10 10 10 10 10

– – 150 150 150 100 100 100 100 – –

– – 10 10 10 7 7 7 7 – –

50 50 50 50 50 50 50 50 50 50 50

3 3 3 3 3 3 3 3 3 3 3

19

Fittings Pressure Ratings (cont’d.)

Bondstrand Series 2000, 5000 and 7000 fittings

• Laterals, bell end • Laterals, flanged • Sleeve couplings • Adapters, threaded • Adapters, grooved

Nom pipe Laterals, bell end Sleeve couplings Adapters, threaded Size Laterals, flanged Adapters, grooved in. mm psi bar psi bar psi bar 1 11/2 2 3 4 6 8 10 12 14 16

25 40 50 80 100 150 200 250 300 350 400

– – 150 150 * 150 150* 150 150* 100 100* 100 100* 100 100* 100 100* – – – –

– – 10 10* 10 10* 10 10* 7 7* 7 7* 7 7* 7 7* – – – –

450 450 450 450 425 350* 400 350 300 250 250 225* 200 175* 170 150* 165 150* 165 150*

31 31 31 31 29 24* 28 24* 21 17* 17 16* 14 12* 12 10* 11 10* 11 10*

– – 200 150* 200 150* 150 100* 150 100* – – – – – – – – – –

– – 14 10* 14 10* 10 7* 10 7* – – – – – – – – – –

*Note: Pressure ratings for Series 5000 are lower than for other pipe series.

National Oilwell Varco has produced this brochure for general information only, and it is not intended for design purposes. Although every effort has been made to maintain the accuracy and reliability of its contents, National Oilwell Varco in no way assumes responsibility for liability for any loss, damage or injury resulting from the use of information and data herein nor is any warranty expressed or implied. Always cross-reference the bulletin date with the most current version listed at the website noted in this literature.

North America 17115 San Pedro Ave. Suite 200 San Antonio, TX 78232 USA Phone: +1 210 477 7500

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www.fgspipe.com • [email protected]

© 2013 National Oilwell Varco. All rights reserved. CI2050 supersedes FP 282B - February 2013