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NSIC
Project Profiles
HOLLOW AND CEMENT CONCRETE BRICKS 1. INTRODUCTION Hollow and dense cement concrete blocks known as hollow blocks, have been developed as an alternative to bricks. The products are widely used in construction activity. The hollow blocks are made of cement, stone chips, stone dust and sand are not only cheaper than bricks but have other specialities as well. These blocks have more tensile strength, the walls constructed from these blocks act as thermal insulaters because of their hollowness. 2. MARKET As the construction activity is growing day by day, there is a good demand for hollow and cement concrete bricks. These blocks find wide applicability and construction cost is largely reduced. It is also observed that there is good demand for housing activity among tribals. 3. MANUFACTURING PROCESS Cement concrete blocks can be solid (dense) or hollow. Besides different sizes and designs can be given to the blocks. The blocks are made in the sizes of 12x8x4"; 12x8x3"; 12x8x6", etc. Firstly cement, stone chips, sand, etc are mixed in the ratio of 1:6 or 1:12. This mixture is put in vibrator machine. This is then poured into the desired size mould. After 24 hours of drying, the blocks are put in wter tank for curing. The process of curing continues for two to three weeks to give the blocks compression strength. The blocks are used in construction process after drying.
4. PRODUCTION CAPACITY PER ANNUM Capacity Selling Price
Rs.
230000 blocks 6 per block
5. PROJECT COST/CAPITAL INVESTMENT S.No
1 2 3
Description
Fixed Capital Working Capital for Preliminary & Preoperative Expns Total Project Cost
Amount Rs.
1
month(s)
158000 107000 5000 270000
NSIC
Project Profiles
6. MEANS OF FINANCE S.No
1 2 3
Description
Promoter Contribution Subsidy/Soft Loan Term Loan Total
%age
Amount Rs.
15% 20% 65%
40500 54000 175500 270000
7. FINANCIAL ASPECTS A. FIXED CAPITAL i. Land and Buildings Own Work shed of 500 sq ft, water curing tanks, etc
Rs.
100000
ii. Machinery and Equipment S.No
Description
Qty.
1
Semi-automatic concrete block making m/c with motor and vibrator Moulds - 4" & 6" wide Woodeln logs Other tools Total
1
25000
25000
2 LS LS
10000
20000 8000 5000 58000
2 3 4
Rate
Amount Rs.
B. WORKING CAPITAL i. Salaries & Wages (per month) S.No
1 2 3 4
Description
Nos.
Supervisor/Entrepreneur Skilled workers Semi-skilled workers Unskilled workers Total
1 1 1 5
Sal/mon.
3000 2500 2000 1500
Amount Rs.
3000 2500 2000 7500 15000
ii. Raw Material (per month) S.No
1 2 3 4
Description
Cement Stone chips - 0.5" Sand Stone dust Total
Unit
Qty.
bags mt ft mt ft kgs
500 2700 2700 2700
Rate
120 4 3 3
Amount Rs.
60000 10800 8100 8100 87000
iii. Utilities (per month) S.No
1 2
Description
Power Water
Unit
LS LS Total
Amount Rs.
1000 1000 2000
NSIC
Project Profiles
iv. Other Expenses (per month) S.No
1 2 3 4 5
Description
Amount Rs.
Postage, Telephones & Stationery Expenses Transportation & Conveyance Expenses Consumeble Stores Reparis and Maintenance Expenses Miscellaneous Expenses Total
300 2000 200 300 200 3000
v. Total Working Capital (per month) S.No
1 2 3 4
Description
Amount Rs.
Salaries and Wages Raw Material Utilities Other Expenses Total
15000 87000 2000 3000 107000
8. COST OF PRODUCTION (PER ANNUM) S.No
1 2 3
Description
Total Working Capital Depreciation Interest on term loan Total
Amount Rs.
@ @
1284000 8700 21060 1313760
15% 12%
9. TURNOVER (PER YEAR) S.No
Description
1
Unit
Qty.
blocks
230000
Rate Rs.
Amount Rs.
6
Total
1380000 1380000
10.FIXED COST (PER YEAR) S.No
1 2 3 4
Description
Depreciation Interest Salaries & Wages @ Other Expenses incl. Utilities @ Total
Amount Rs.
8700 21060 72000 24000 125760
40% 40%
11.PROFIT ANALYSIS & RATIOS 1 2 3 4
Net Profit Percentage of Profit on Sales Percentage of Return on Investment Break Even Point
Rs.
66240 5% 25% 66%
Project Profiles
HOLLOW AND CEMENT CONCRETE BRICKS 1. INTRODUCTION Hollow and dense cement concrete blocks known as hollow blocks, have been developed as an alternative to bricks. The products are widely used in construction activity. The hollow blocks are made of cement, stone chips, stone dust and sand are not only cheaper than bricks but have other specialities as well. These blocks have more tensile strength, the walls constructed from these blocks act as thermal insulaters because of their hollowness. 2. MARKET As the construction activity is growing day by day, there is a good demand for hollow and cement concrete bricks. These blocks find wide applicability and construction cost is largely reduced. It is also observed that there is good demand for housing activity among tribals. 3. MANUFACTURING PROCESS Cement concrete blocks can be solid (dense) or hollow. Besides different sizes and designs can be given to the blocks. The blocks are made in the sizes of 12x8x4"; 12x8x3"; 12x8x6", etc. Firstly cement, stone chips, sand, etc are mixed in the ratio of 1:6 or 1:12. This mixture is put in vibrator machine. This is then poured into the desired size mould. After 24 hours of drying, the blocks are put in wter tank for curing. The process of curing continues for two to three weeks to give the blocks compression strength. The blocks are used in construction process after drying.
4. PRODUCTION CAPACITY PER ANNUM Capacity Selling Price
Rs.
230000 blocks 6 per block
5. PROJECT COST/CAPITAL INVESTMENT S.No
1 2 3
Description
Fixed Capital Working Capital for Preliminary & Preoperative Expns Total Project Cost
Amount Rs.
1
month(s)
158000 107000 5000 270000
NSIC
Project Profiles
6. MEANS OF FINANCE S.No
1 2 3
Description
Promoter Contribution Subsidy/Soft Loan Term Loan Total
%age
Amount Rs.
15% 20% 65%
40500 54000 175500 270000
7. FINANCIAL ASPECTS A. FIXED CAPITAL i. Land and Buildings Own Work shed of 500 sq ft, water curing tanks, etc
Rs.
100000
ii. Machinery and Equipment S.No
Description
Qty.
1
Semi-automatic concrete block making m/c with motor and vibrator Moulds - 4" & 6" wide Woodeln logs Other tools Total
1
25000
25000
2 LS LS
10000
20000 8000 5000 58000
2 3 4
Rate
Amount Rs.
B. WORKING CAPITAL i. Salaries & Wages (per month) S.No
1 2 3 4
Description
Nos.
Supervisor/Entrepreneur Skilled workers Semi-skilled workers Unskilled workers Total
1 1 1 5
Sal/mon.
3000 2500 2000 1500
Amount Rs.
3000 2500 2000 7500 15000
ii. Raw Material (per month) S.No
1 2 3 4
Description
Cement Stone chips - 0.5" Sand Stone dust Total
Unit
Qty.
bags mt ft mt ft kgs
500 2700 2700 2700
Rate
120 4 3 3
Amount Rs.
60000 10800 8100 8100 87000
iii. Utilities (per month) S.No
1 2
Description
Power Water
Unit
LS LS Total
Amount Rs.
1000 1000 2000
NSIC
Project Profiles
iv. Other Expenses (per month) S.No
1 2 3 4 5
Description
Amount Rs.
Postage, Telephones & Stationery Expenses Transportation & Conveyance Expenses Consumeble Stores Reparis and Maintenance Expenses Miscellaneous Expenses Total
300 2000 200 300 200 3000
v. Total Working Capital (per month) S.No
1 2 3 4
Description
Amount Rs.
Salaries and Wages Raw Material Utilities Other Expenses Total
15000 87000 2000 3000 107000
8. COST OF PRODUCTION (PER ANNUM) S.No
1 2 3
Description
Total Working Capital Depreciation Interest on term loan Total
Amount Rs.
@ @
1284000 8700 21060 1313760
15% 12%
9. TURNOVER (PER YEAR) S.No
Description
1
Unit
Qty.
blocks
230000
Rate Rs.
Amount Rs.
6
Total
1380000 1380000
10.FIXED COST (PER YEAR) S.No
1 2 3 4
Description
Depreciation Interest Salaries & Wages @ Other Expenses incl. Utilities @ Total
Amount Rs.
8700 21060 72000 24000 125760
40% 40%
11.PROFIT ANALYSIS & RATIOS 1 2 3 4
Net Profit Percentage of Profit on Sales Percentage of Return on Investment Break Even Point
Rs.
66240 5% 25% 66%
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