BI012789
Parts Manual
MD5050T Hydra-Track Drill DR911193
SAFETY.CAT.COM
BI012789 MD5050T (R20T) PARTS MANUAL - S/N DR911193- REVISION 1
NEW MODEL NUMBER CROSS REFERENCE GUIDE Bucyrus to Caterpillar
This guide contains the most current information available regarding the conversion of Bucyrus products to the Cat and Unit Rig brands. Final model names are subject to change. Check Mining.cat.com for the latest information. SURFACEPRODUCTS SURFACE DRILLS
BUCYRUS MODEL CAT MODEL
Rotary Blasthole
SKFX SKF SKS SKL 49HR 59HR
MD6240 MD6290 MD6420 MD6540 MD6640 MD6750
Hydraulic Track
R20, R20C R20T R30C 345, 345S SCH5000C/CL
MD5050 MD5050 T MD5075 MD5090 MD5125
SURFACE EX TRAC TION
BUCYRUS MODEL CAT MODEL
Hydraulic Shovels
RH40E RH40E RH90C RH90C RH120E RH120E RH170B RH170B RH200 RH200 RH340B RH340B RH400
6015 FS 6015 6018 FS 6018 6030 FS 6030 6040 FS 6040 6050 FS 6050 6060 FS 6060 6090 FS
Electric Rope Shovel
182M 295HD 295HR 395HR 495HD 495HR2 495HF2
7182 7295 HD 7295 7395 7495 HD 7495 7495 HF
Dragline
W2000 8200 8750
8000 8200 8750
Highwall Miner
SHM
HW300
MINING TRUCKS
BUCYRUS MODEL
UNIT RIG MODEL
ACTrucks
MT3300AC MT3700AC MT4400AC MT5500AC MT6300AC
MT3300 MT3700 MT4400 MT5500 MT6300
0 SHEET 2
BI012789 MD5050T (R20T) PARTS MANUAL - S/N DR911193-REVISION 1
PARTS ORDERING AND PRODUCT SUPPORT
Use only genuine Cat ® parts in the maintenance, rebuild or repair of these machines. The manufacturer shall have no liability for any machines or parts that have been improperly handled; that have not been operated, maintained or repaired according to furnished manuals or other written instructions, and that have been operated with other than genuine Cat parts or authorized OEM components.
IDENTIFICATION OF THE MACHINE
Always furnish the Model Number and Serial Number when ordering parts. This information is found on the machine nameplate.
PART NUMBER AND DESCRIPTION
In addition to the Model and Serial Number, always give the part number and description of each part ordered. If there is any doubt as to the correct part number and description, furnish a dimensional sketch or return the part to be replaced, transportation charges prepaid. Your cooperation in furnishing as much information as possible will assist us in filling your orders correctly and in the shortest possible time.
SHIPMENT
Unless otherwise instructed, all shipments will be made via motor freight collect, freight forwarder or UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit has been approved by our accounting department.
PARTS ORDERING
In North America Telephone +1 800.854.9020 or Telefax +1 800.582.6570 Telephone +1 903.786.6245 Telefax +1 903.786.6407
PRODUCT SERVICE AND WARRANTY
In North America Telephone +1 800.258.0009 Telephone +1 903.786.2981 Telefax +1 903.786.6408
Caterpillar Global Mining LLC Mining Products Division 3501 S. FM Hwy 1417, Denison, TX 75020 Mining.cat.com © 2012 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Printed in U.S.A.
0 SHEET 3
BI012789 MD5050T (R20T) PARTS MANUAL - S/N DR911193- REVISION 1
DESCRIPTION
ASSEMBLY NO.
SECT-PAGE
---------------------------------------------------------------------
SECTION 0 - FILTER ELEMENTS & FINAL ASSEMBLY --------------------------------------------------------------------FILTERS / ELEMENTS & BELTS FINAL ASSEMBLY KIT NAMEPLATE INSTALLATION, ADVISORY DECAL INSTALLATION KIT-NON CE DECAL INSTALLATION, LABELS --------------------------------------------------------------------SECTION 1 - MAINFRAME / TRACK ASSEMBLY --------------------------------------------------------------------MAINFRAME, TRACK ASSEMBLY BELLY PAN INSTALLATION ENCLOSURE, INSTALLATION, REMOVEABLE ENCLOSURE, MODIFIED --------------------------------------------------------------------SECTION 2 - POWER TRAIN/FUEL SYSTEM --------------------------------------------------------------------DRIVE TRAIN INSTALLATION - TIER 3 DRIVE TRAIN ASSEMBLY PUMP DRIVE ASSEMBLY ENGINE ADAPTER GROUP HOUSING GROUP PTO DRIVE ASSEMBLY COMPRESSOR AIR INLET VALVE, COMPRESSOR AIR END, COMPRESSOR HOUSING PUMP, HYDRAULIC, PISTON, OILGEAR COOLER ASSEMBLY BELT GUARD INSTALLATION COOLER SHROUD INSTALLATION HOSE KIT - SHUNT TANK - ENGINE AIR CLEANER INSTALLATION AIR CLEANER, ENGINE ENGINE EXHAUST INSTALLATION FUEL TANK INSTALLATION FUEL TANK ASSEMBLY HYDRAULIC FILL PUMP ASSEMBLY CHARGE AIR PIPING ASSEMBLY (TIER III) --------------------------------------------------------------------SECTION 3 - HYDRAULIC/ELECTRICAL SYSTEMS --------------------------------------------------------------------HOSE KIT, BASIC HYDRAULIC HOSE KIT, BOOM / FEED RESERVOIR / VALVE INSTALLATION HYDRAULIC RESERVOIR ASSEMBLY VALVE TRAY ASSEMBLY MANIFOLD, HYDRAULIC, SMART DRILL MANIFOLD AUXILIARY MANIFOLD AUXILIARY
0 SHEET 4
-----417214 436625 4093861 4293886 4303211
0-1 0-2 0-3 0-4 0-5 0-6
436637 418637 439621 439603
1-1 1-2 1-3 1-4
4302202 4302201 1609092 V007569 V007570 V014752 412885 V012571 V007866 V007872 426390 436005 4247243 439615 4118114 436591 1574558 436592 438935 438130 326670 4247173
2-1 2-2 2-3 2-3A 2-3B 2-3C 2-4 2-5 2-6 2-7 2-8 2-9 2-9A 2-9B 2-9C 2-10 2-10A 2-11 2-12 2-13 2-14 2-15
441121 1693844 1513479 1513480 441385 426706 414946 414948
3-1 3-2 3-3 3-4 3-5 3-6 3-6A 3-6B
BI012789 MD5050T (R20T) PARTS MANUAL - S/N DR911193- REVISION 1
DESCRIPTION
VALVE, PRESSURE REDUCING, PILOT OPERATED FILTER ASSEMBLY, RETURN RETROFIT KIT - COMPRESSOR DUMP VALVE ASSEMBLY MANIFOLD, HYDRAULIC, AUXILIARY VALVE, SOLENOID - DIRECTIONAL - 3 WAY VALVE CONTROL, DRILL/BOOM HYDRAULIC FILTER ASSEMBLY VALVE, PROPORTIONAL - 5 BANK ELECTRICAL ASSEMBLY CABLE - ELECTRICAL, CAB TO MAIN CABLE, ELECTRICAL CAB TO ECM BOX SWITCH KIT, SHUTDOWN, ROPE PULL HARNESS - MAIN TO REAR - MACHINE AMPLIFIER, ASSEMBLY, FEED FORCE AMPLIFIER, ASSEMBLY, FEED FLOW HARNESS- ENGINE TO ECM ENCLOSURE BATTERY CABLE INSTALLATION ECM INSTALLATION ENCLOSURE ASSEMBLY, ELECTRICAL, CAB CONNECTOR ASSEMBLY - UPPER PANEL HARNESS, REAR ELECTRICAL BOX CONNECTOR ASSEMBLY - JOYSTICK HARNESS, WIRE, RIGHT HARNESS, WIRE HARNESS, WIRE ANGLE INDICATOR HARNESS, WIRE, LEFT HARNESS, WIRE, WORK LIGHTS HARNESS, REAR MACHINE - ELECTRICAL BOX HARNESS, SMART DRILL KIT WIRING CABLE, ELECTRIC, CAB #3 TO MAIN CABLE, ELECTRIC, CAB #4 TO MAIN HARNESS - COMPRESSOR LOADING VALVE LIGHT INSTALLATION, DRILL DRILL LIGHT KIT KIT - SHUTDOWN SWITCH - ROPE PULL AUTO LUBE - DRILL - 14' CAROUSEL ROD CHANGER ELECTRONIC LUBRICATOR ASSEMBLY VALVE BLOCK - DRILL HPR45/51 ELECTRONIC LUBRICATOR ASSEMBLY --------------------------------------------------------------------SECTION 4 - AIR SYSTEM --------------------------------------------------------------------LUBRICATOR INSTALLATION LUBRICATOR, POWERED FILTER, REGULATOR, LUBRICATOR ASSEMBLY AIR VALVE AIR MANIFOLD INSTALLATION HOSE KIT, THREAD GREASER HOSE KIT, COMPRESSOR --------------------------------------------------------------------SECTION 5 - BOOM ASSEMBLY / FEED MOUNTING KITS --------------------------------------------------------------------0 SHEET 5
ASSEMBLY NO.
416538 413495 1510023 414947 414923 413228 440966 441126 1500858 439449 438095 433573 439400 416936 416935 437946 436609 438478 436615 422305 439823 421429 427226 418636 418714 418418 418642 439822 421387 436611 436612 1510028 416721 416999 437447 4248684 411847 4146418 4248685
439104 337393 337392 330617 416371 426873 439358
SECT-PAGE 3-6C 3-7 3-7A 3-8 3-8A 3-9 3-10 3-10A 3-11 3-11A 3-11B 3-12 3-12A 3-13 3-14 3-14A 3-14B 3-14C 3-15 3-16 3-17 3-18 3-19 3-20 3-21 3-22 3-23 3-24 3-25 3-26 3-27 3-28 3-29 3-30 3-31 3-32 3-33 3-34 3-35
4-1 4-2 4-3 4-4 4-5 4-6 4-7
BI012789 MD5050T (R20T) PARTS MANUAL - S/N DR911193- REVISION 1
DESCRIPTION
HOSE BRACKET KIT, BOOM / FEED BOOM ASSEMBLY - PRESPLIT HYDRAULIC CYLINDER, BOOM LIFT CYLINDER, BOOM EXTEND HYDRAULIC CYLINDER, FEED DUMP TABLE ASSEMBLY, OFFSET HYDRAULIC CYLINDER, FEED SWING HYDRAULIC CYLINDER, FEED EXTEND --------------------------------------------------------------------SECTION 6 - DRILL ASSEMBLY / DRILL SLIDE MOUNTING ASSEMBLY --------------------------------------------------------------------DRILL CHARGE KIT ROCK DRILL-HPR4519 DRILL - HYDRAULIC - HPR4519 MOTOR, HYDRAULIC DRILL MOUNTING SLIDE ASSEMBLY --------------------------------------------------------------------SECTION 7 - FEED ASSEMBLIES AND BOOM & FEED PIPING --------------------------------------------------------------------FEED ASSEMBLY, ROD CHANGER, COMPLETE FEED ASSEMBLY, ROD CHANGER CENTRALIZER ASSEMBLY CYLINDER, HYDRAULIC PICKUP POT ASSEMBLY CYLINDER, HYDRAULIC DRIVE ASSEMBLY GEAR REDUCER MOTOR, HYDRAULIC, FEED ROD CHANGER ASSEMBLY ROD WRENCH INSTALLATION WRENCH ASSEMBLY, ROD CHANGER CYLINDER ASSEMBLY - SWING CYLINDER ASSEMBLY - CLAMP CONVERSION KIT - CAROUSEL ROD CHANGER BULKHEAD ASSEMBLY - ROD CHANGER CONTROL KIT, CRC/SCR MANIFOLD, ROD CHANGER HOSE REEL KIT BRACKET, BULKHEAD, INSTALLATION, DRILL HOSE REEL ASSEMBLY HUB ASSEMBLY - HOSE REEL --------------------------------------------------------------------SECTION 8 - DUST CONTROL --------------------------------------------------------------------DUST COLLECTOR INSTALLATION DUST COLLECTOR ASSEMBLY DUST COLLECTOR TIMER, ELECTRIC PICKUP POT HYDRAULIC MOTOR ASSEMBLY AIR FILTER / PRESSURE REGULATOR 0 SHEET 6
ASSEMBLY NO.
417230 T104857 435344 412918 424982 442380 411730 440323
SECT-PAGE 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8
316120 4271580 407596 420250 418561
6-1 6-2 6-2A 6-3 6-4
4433570 439112 425777 338211 412384 338978 4432994 337785 409095 437523 439222 436505 436515 436514 441217 437453 439109 417226 439111 428532 432093 344198
7-1 7-2 7-3 7-4 7-5 7-6 7-6A 7-7 7-7A 7-8 7-9 7-10 7-11 7-11A 7-12 7-13 7-14 7-14A 7-15 7-16 7-17 7-18
432658 432655 432656 419051 419066 432201 419067
8-1 8-2 8-3 8-4 8-5 8-6 8-7
BI012789 MD5050T (R20T) PARTS MANUAL - S/N DR911193- REVISION 1
DESCRIPTION
ASSEMBLY NO.
PRECLEANER ASSEMBLY PRECLEANER, DUST COLLECTOR DUST COLLECTOR PRECLEANER ASSEMBLY ENCLOSURE, ELECTRICAL DETERGENT TANK INSTALLATION HOSE KIT, DETERGENT SYSTEM ASSEMBLY - VALVE SOLENOID - DETERGENT --------------------------------------------------------------------SECTION 9 - CAB GROUP --------------------------------------------------------------------CAB INSTALLATION CAB ASSEMBLY CAB, OPERATOR HEATER / AIR CONDITIONER AIR CONDITIONER KIT HEATER / COOLER EVAPORATOR REMOTE MOUNTED CONDENSER W / DRIER FILTER KIT, EXTERNAL A/C HARNESS, WIRING, UPPER PANEL PANEL ASSEMBLY, TOGGLE SWITCH HARNESS, WIRING, LOWER PANEL PANEL ASSEMBLY, GAUGE, PRESSURE OPERATOR SEAT ASSEMBLY SEAT, OPERATOR JOYSTICK ASSEMLBY HARNESS, WIRING, SEAT / JOYSTICK PANEL ASSEMBLY, TOGGLE SWITCH LOWER PLUMB INDICATOR KIT AIR CONDITIONER / HEATER INSTALLATION HOSE KIT, A/C & HEATER MIRROR INSTALLATION CONSOLE ASSEMLBY, SOUND SYSTEM --------------------------------------------------------------------REFERENCES --------------------------------------------------------------------LINER, CENTRALIZER LINER, CENTRALIZER SHANK-HPR45-HM45 FIRE EXTINGUISHER, 423 20LBS U/L SCHEMATIC - ELECTRICAL SCHEMATIC - HYDRAULIC
439101 413254 437448 440354 439060 417048 420075
4259359 4264200 4263579 V015610 V014064 V014066 V014068 V014067 436598 436599 439300 438497 4259357 4259308 418687 421355 439293 419481 4248269 4248268 418297 4271737
331535 331536 412617 340612 436616 T441365
0 SHEET 7
SECT-PAGE 8-8 8-9 8-9A 8-9B 8-10 8-11 8-12
9-1 9-2 9-2A 9-3 9-3A 9-3B 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15 9-16 9-17 9-18 9-19
BI012789 SECTION 0 - FILTER ELEMENTS & FINAL ASSEMBLY
DESCRIPTION
FILTERS / ELEMENTS & BELTS FINAL ASSEMBLY KIT NAMEPLATE INSTALLATION, ADVISORY DECAL INSTALLATION KIT-NON CE DECAL INSTALLATION, LABELS
ASSEMBLY NO.
-----417214 436625 4093861 4293886 4303211
0-0 SHEET 1
SECT-PAGE 0-1 0-2 0-3 0-4 0-5 0-6
BI012789
FILTERS / ELEMENTS & BELTS
QTY. PART NO.
DESCRIPTION
SECT-PAGE
***** SECTION 2 - POWER TRAIN / FUEL SYSTEM***** 1 1 1 1 1
V014796 V014798 V014800 V014794 418502
*****AIR CLEANER*****
*****ENGINE***** OIL FILTER ELEMENT FILTER ELEMENT ELEMENT - FUEL FILTER FAN BELT BELT
2-2
1 1 1 1
4159536 4159537 4243444 4243445
ELEMENT, PRIMARY ELEMENT, SECONDARY ELEMENT, PRIMARY ELEMENT, SECONDARY
2-10 2-10 2-10A 2-10A
1 1 1 1
V010163 V007889 V007896 V007901
*****COMPRESSOR***** ELEMENT, THERMOSTAT OIL FILTER, CARTRIDGE OIL SEPARATOR FILTER
2-4
1
412324
***** FUEL SYSTEM ***** ELEMENT - HYDRAULIC OIL FILL PUMP FILTER
2-13
***** SECTION 3 - HYDRAULIC / ELECTRICAL SYSTEM ***** 1 1
413496 337761
HYDRAULIC RETURN FILTER ELEMENT BREATHER
3-7 3-4
***** SECTION 4 - AIR SYSTEM ***** 1
22390
ELEMENT - THREAD LUBRICATOR FILTER
4-3
***** SECTION 8 - DUST CONTROL ***** 3 1
419053 V002492
FILTER ELEMENT ELEMENT (40 MICRON) - AIR FILTER / PRESSURE REGULATOR
8-3 8-7
***** SECTION 9 - CAB ***** 1 3
V014133 4248688
PRE-FILTER BELT - A/C COMPRESSOR
0-1 SHEET 1
9-5 9-16
BI012789
FINAL ASSEMBLY KIT ASSEMBLY 417214 REVISION D
ITEM QTY. U/M PART NO. 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16
3 10 1 80 10 10 2 * 10 6 2 100 1 1 1
EA GAL EA GAL GAL LB EA GAL GAL GAL LB GAL EA EA EA
417214 309763 426435 316120 DIESEL 96086 96082 YPG55 96085 417270 96081 404768 417269 413496 400411 420498
DESCRIPTION
FINAL ASSEMBLY KIT PAINT, PRIMER PAINT, FINISH COAT KIT, CHARGE (1HPR781X) FUEL, DIESEL ANTIFREEZE GREASE, EXTREME PRESSURE TUBE GREASE OIL, MOTOR - 15W40 (*5.5 GAL) OIL, COMPRESSOR, SYNTHETIC OIL, GEAR LUBE OIL, LUBE, FINAL DRIVE OIL, HYDRAULIC ELEMENT, FILTER, RETURN HYDRAULIC HOLDER COUPLER, BUTTON HEAD
0-2 SHEET 1
SECT-PAGE
6-1
0-1
BI012789
NAMEPLATE INSTALLATION, ADVISORY ASSEMBLY 436625 REVISION B
27 9
7 4 28
0-3 SHEET 1
BI012789
NAMEPLATE INSTALLATION, ADVISORY ASSEMBLY 436625 REVISION B
12
20
15
6 16 26
26
5
2
0-3 SHEET 2
BI012789
NAMEPLATE INSTALLATION, ADVISORY ASSEMBLY 436625 REVISION B
23 22 17
17 1
14 21
26
28
3
20 8
10
24
21 25
18 11
5
13 2
0-3 SHEET 3
27 4
19
26
BI012789
NAMEPLATE INSTALLATION, ADVISORY ASSEMBLY 436625 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
1 2 1 2 2 1 1 1 1 1 1 2 1 1 1 1 2 1 1 2 2 1 1 1 1 4 2 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
436625 429116 429082 428892 429141 429115 429106 428896 429471 428897 429491 429405 429119 436626 409485 429438 429084 429415 429087 429128 429548 429468 429938 427967 429493 429494 428884 428898 429489
DESCRIPTION
NAMEPLATE INSTALLATION, ADVISORY NAMEPLATE, ELECTROCUTION HAZARD NAMEPLATE, FLYING OBJECT HAZARD NAMEPLATE, INSTRUCTIONS NAMEPLATE, FLYING OBJECT AND SPRAY HAZARD NAMEPLATE, ENTANGLEMENT HAZARD NAMEPLATE, HYDRAULIC OIL NAMEPLATE, EXPLOSION/BURN HAZARD NAMEPLATE, FUEL TYPE NAMEPLATE, BURN HAZARD - COOLANT NAMEPLATE, INHALATION HAZARD - COMPRESSOR NAMEPLATE, BURN HAZARD - COMPRESSOR NAMEPLATE, FLYING OBJECT HAZARD DECAL, MAINTENANCE SUMMARY DECAL, WARNING - FEED NAMEPLATE, CRUSH HAZARD - CENTRALIZER NAMEPLATE, CRUSH HAZARD - FEED MAST SWING PIN NAMEPLATE, FLYING OBJECT NAMEPLATE, FALL HAZARD - OPERATOR NAMEPLATE, NOTICE - BACK PRESSURE NAMEPLATE, TRIP & FALL HAZARD NAMEPLATE, CAUTION - HIGH PRESSURE NAMEPLATE, CRUSH HAZARD - CENTRALIZER DECAL, NOTICE - GREASE INSTRUCTIONS NAMEPLATE, EXPLOSION HAZARD - COMPRESSOR NAMEPLATE, EXPLOSION HAZARD - ENGINE NAMEPLATE, CRUSH HAZARD NAMEPLATE, INJECTION HAZARD DECAL, NOTICE - DO NOT WELD
0-3 SHEET 4
BI012789
DECAL INSTALLATION, R20T ASSEMBLY 4093861 - REVISION A
2
0-4 SHEET 1
BI012789
DECAL INSTALLATION, R20T ASSEMBLY 4093861 - REVISION A
1
0-4 SHEET 2
BI012789
DECAL INSTALLATION, R20T ASSEMBLY 4093861 - REVISION A
3
4
0-4 SHEET 3
BI012789
DECAL INSTALLATION, R20T ASSEMBLY 4093861 - REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4
1 1 1 1
EA EA EA EA
4093861 4093718 4093719 4093810 4093811
DESCRIPTION
DECAL INSTALLATION DECAL, MD5050T - LH CAT FILM DECAL, MD5050T - RH CAT FILM DECAL, MD5050 - REAR CAT FILM DECAL, MD5050 - FRONT CAT FILM
0-4 SHEET 4
BI012789
KIT-NON CE ASSEMBLY 4293886 REVISION 0
QTY. U/M PART NO. 1 1 1 1
EA EA EA EA
4293886 1513479 4303211 436625 340612
DESCRIPTION
KIT-NON CE RESERVOIR / VALVE INSTALLATION DECAL INSTALLATION - LABEL NAMEPLATE INSTALLATION, ADVISORY FIRE EXTINGUISHER
0-5 SHEET 1
SECT-PAGE 3-3 0-6 0-3
BI012789
DECAL INSTALLATION - LABEL ASSEMBLY 1481962 REVISION A
3 9
9
5
6
0-6 SHEET 1
BI012789
DECAL INSTALLATION - LABEL ASSEMBLY 1481962 REVISION A
4
8
10
0-6 SHEET 2
BI012789
DECAL INSTALLATION - LABEL ASSEMBLY 1481962 REVISION A
7
11
1
12
0-6 SHEET 3
BI012789
DECAL INSTALLATION - LABEL ASSEMBLY 1481962 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12
1 1 1 1 1 2 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA
4303211 413233 343410 416835 319278 337481 4236000 334748 306211 418311 418322 431077 4236007
DESCRIPTION
DECAL INSTALLATION - LABEL DECAL, LEVEL, OIL, HYDRAULIC 1421355 - NAMEPLATE, MAIN CIRCUIT BREAKER DECAL, TEGRA, ISO68, OIL 1156527 DECAL, BATTERY NAMEPLATE, VISION, MADE IN USA PLATE - PIN 1414561 - NAMEPLATE ""DETERGENT METERING JB7203500 - NAMEPLATE, DETERGENT TANK FILL DECAL, TRACK BRAKE RELEASE DECAL, AUXILLARY AIR DECAL, CONTROL PANEL PLATE - SERIAL NUMBER
0-6 SHEET 4
BI012789 SECTION 1 - MAIN FRAME/TRACK ASSEMBLY
DESCRIPTION
MAINFRAME, TRACK ASSEMBLY BELLY PAN INSTALLATION ENCLOSURE, INSTALLATION, REMOVEABLE ENCLOSURE, MODIFIED
ASSEMBLY NO.
436637 418637 439621 439603
1-0 SHEET 1
SECT-PAGE 1-1 1-2 1-3 1-4
BI012789
MAINFRAME TRACK ASSEMBLY ASSEMBLY 436637 - REVISION A
19
11 18 1
2 1
1
2 2
1-1 SHEET 1
BI012789
MAINFRAME TRACK ASSEMBLY ASSEMBLY 436637 - REVISION A
13 14
13 14
15
20
9
12
15 16 21 3
4
3
4
10
23
16
13 14
21 15
23
15
12
22
7
8
5 1-1 SHEET 2
6
BI012789
MAINFRAME TRACK ASSEMBLY ASSEMBLY 436637 - REVISION A
ITEM QTY. U/M PART NO. 1
1
EA
2
1
EA
436638 418637 277-7142
3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23
13 13 34 34 8 8 1 1 1 1 2 2 2 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
403076 55932 424761 49149 5988 16083 37827 423735 426636 18571 36670 37425 18563 65326 424822 424823 426440 39478 39694 44174
DESCRIPTION
FRAME, MAIN - WELDMENT Bell Pan Installation UNDERCARRIAGE *NOT AVAILABLE AT TIME OF PRINTING* CAPSCREW - HXHD WASHER, FLAT CAPSCREW, SOCKETHD WASHER, FLAT CAPSCREW, HXHEAD WASHER, FLAT ADAPTER STRAIGHT MOUNTING, PLATE - SWING DRIVE DOWEL ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, HYD ADAPTER, 90 DEG ADAPTER, 90 DEG PLUG, LOW PRESSURE PLUG, LOW PRESSURE SWIVEL - BAR ADAPTER, ELBOW ADAPTER, STRAIGHT ADAPTER, STRAIGHT
1-1 SHEET 3
SECT-PAGE 1-2
BI012789
INSTALLATION, BELLY PAN ASSEMBLY 418637 - REVISION B
1
3
2
4
6
8
9
5
1 2
3
6
7
8
9
1-2 SHEET 1
7
BI012789
INSTALLATION, BELLY PAN ASSEMBLY 418637 - REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9
1 1 1 1 1 4 4 34 34
EA EA EA EA EA EA EA EA EA
418637 418638 415959 418639 418640 418641 354038 350339 42570 56006
DESCRIPTION
INSTALLATION, BELLY PAN PAN, BELLY, RH COVER, BELLY PAN, RH PAN, BELLY, REAR PAN, BELLY, CENTER PAN, BELLY, FRONT CAPSCREW, FLANGED NUT, FLANGE CAPSCREW, HEXHEAD WASHER, FLAT
1-2 SHEET 2
BI012789
ENCLOSURE INSTALLATION, REMOVABLE ASSEMBLY 439621 REVISION -
2
2
2
2
2
1
2
1
1-3 SHEET 1
2
BI012789
ENCLOSURE INSTALLATION, REMOVABLE ASSEMBLY 439621 REVISION -
ITEM QTY. U/M PART NO. 1 2
1 6
EA EA
439621 439603 416950
DESCRIPTION
ENCLOSURE INSTALLATION, REMOVABLE MODIFIED ENCLOSURE RETAINER, FASTER PIN
1-3 SHEET 2
SECT-PAGE 1-4
BI012789
MODIFIED ENCLOSURE ASSEMBLY 439603 REVISION B
4
3
5
1
1
1-4 SHEET 1
2
4
2
BI012789
MODIFIED ENCLOSURE ASSEMBLY 439603 REVISION B
7
6
1-4 SHEET 2
1
BI012789
MODIFIED ENCLOSURE ASSEMBLY 439603 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
1 1 1 6 1 1 1
EA EA EA EA EA EA EA
439603 426110 439609 439606 350446 439608 439604 439605
DESCRIPTION
MODIFIED ENCLOSURE ENCLOSURE, COMPLETE, REMOVABLE TUBE, DETAIL SHEET, DETAIL SCREW, HEX WASHER TUBE, AIR, ENCLOSURE GRILL, COOLER, ENCLOSURE STIFFENER, ENCLOSURE
1-4 SHEET 3
BI012789 SECTION 2 - POWER TRAIN/FUEL SYSTEM
DESCRIPTION
DRIVE TRAIN INSTALLATION - TIER 3 DRIVE TRAIN ASSEMBLY PUMP DRIVE ASSEMBLY ENGINE ADAPTER GROUP HOUSING GROUP PTO DRIVE ASSEMBLY COMPRESSOR AIR INLET VALVE, COMPRESSOR AIR END, COMPRESSOR HOUSING PUMP, HYDRAULIC, PISTON, OILGEAR COOLER ASSEMBLY BELT GUARD INSTALLATION COOLER SHROUD INSTALLATION HOSE KIT - SHUNT TANK - ENGINE AIR CLEANER INSTALLATION AIR CLEANER, ENGINE ENGINE EXHAUST INSTALLATION FUEL TANK INSTALLATION FUEL TANK ASSEMBLY HYDRAULIC FILL PUMP ASSEMBLY CHARGE AIR PIPING ASSEMBLY (TIER III)
ASSEMBLY NO.
4302202 4302201 1609092 V007569 V007570 V014752 412885 V012571 V007866 V007872 426390 436005 4247243 439615 4118114 436591 1574558 436592 438935 438130 326670 4247173
2-0 SHEET 1
SECT-PAGE 2-1 2-2 2-3 2-3A 2-3B 2-3C 2-4 2-5 2-6 2-7 2-8 2-9 2-9A 2-9B 2-9C 2-10 2-10A 2-11 2-12 2-13 2-14 2-15
BI012789
DRIVE TRAIN INSTALLATION, TIER 3 ASSEMBLY 4302202 REVISION C
1
25 26 22 23 24
50
50
25 26
29 31
29 31 51 27 27
28 29 30 2
28 29 30
1
57 14 55 12
15
20 21 13 56
2-1 SHEET 1
BI012789
DRIVE TRAIN INSTALLATION, TIER 3 ASSEMBLY 4302202 REVISION C
43
42 17 16
17
41
39
40 42 16
17
17
37
19
18
38
41
2-1 SHEET 2
BI012789
DRIVE TRAIN INSTALLATION, TIER 3 ASSEMBLY 4302202 REVISION C
54
28 29 33 9
9
35 28 29 32
34
2-1 SHEET 3
36
BI012789
DRIVE TRAIN INSTALLATION, TIER 3 ASSEMBLY 4302202 REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 1 2 2 1 2 1 1 3 1 1 1 1 14 5 10 4 8 4 4 2 2 1 2 2 2 8 10 2 2 4 2 1 1 1 4 4 4 2 5 5 3 4 1 2 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
4302202 4302201 436005 326271 439028 69173 37414 38639 30067 31804 32820 437538 438177 418699 354047 1609187 404622 325237 335411 6092 42627 319096 6166 415108 6354 42625-050 414528 442-2128 16083 4L-9337 4L-6454 20998 6881 414587 415983 56604 6755 319560 42835 7811 319562 42630-050 7762 88564 36084 31803 353943 8334 8333 4247173
DESCRIPTION
DRIVE TRAIN INSTALLATION - TIER 3 DRIVE TRAIN, ASSEMBLY - TIER 3 COOLER CONDITIONER, COOLANT ADAPTER, STRAIGHT ADAPTER, 90 DEGREES TUBE TURN ADAPTER,RUN TEE ADAPTER, STRAIGHT AERO O-RING ADAPTER, STRAIGHT ADAPTER, ELBOW 90 VALVE, RADIATOR GUARD, BELT, WELDMENT GUARD, BELT, FRONT GUARD, BELT, TOP CAPSCREW, FLANGED GR5 - 5/16-18UNC MOUNT, ISOLATOR WASHER, TAIL, ISOLATOR MOUNT SHOCK ABSORBER WASHER SCREW, HEX, .5x1UNC, GR 5 WASHER, FLAT BOLT, HOLD DOWN NUT, WING COVER, BATTERY CAPSCREW, HEXHEAD GR5 - 5/16-18UNC WASHER, FLAT BRACE NUT, LOCK GR5 - 3/8-16UNC WASHER, FLAT BOLT BOLT SCREW, HEX,.375x.75UNC, GR 5 SCREW, HEX, .375x3UNC, GR 5 TANK, SHUNT, RADIATOR BRACKET, SHUNT TANK GAUGE, WINDOW, SIGHT CAPSCREW, HEXHEAD, GR5 - 1/2-13UNC NUT, LOCK GR5 - 1/2-13UNC WASHER, FLAT CAPSCREW, HEXHEAD NUT, LOCK GR5 - 3/4-10UNC WASHER, FLAT CAPSCREW, HEXHEAD, GR5 - 3/4-10UNC CLAMP, T-BAR ADAPTER, STRAIGHT ADAPTER, STRAIGHT BUSHING, PIPE BUSHING, 0.750 X 0.500NPT BUSHING, 0.750 X - 0.375NPT PIPING ASSEMBLY, CHARGE AIR 2-1 SHEET 4
SECT-PAGE 2-2 2-9
2-15
BI012789
DRIVE TRAIN INSTALLATION, TIER 3 ASSEMBLY 4302202 REVISION C
ITEM QTY. U/M PART NO. 51 52 54 55 56 57 58 59 60
1 * 1 1 1 1 2 1 1
EA FT EA EA EA EA EA EA EA
4247243 4146291 439615 1609003 1609004 1608958 16891 302816 4118114
DESCRIPTION
GUARD, BELT-INSTL-R2 HOSE, 2" FLEXIBLE LOW-PRESSURE (* 5.69) SHROUD, INSTALLATION, COOLER PAD, ISOLATOR GASKET, FRONT COVER GASKET, TOP COVER CLAMP, HOSE 1 5/16 - 2 1/4 HOSE, 1" ID X 70 LG. LOW PRESSURE HOSE KIT, SHUNT TANK - ENGINE
2-1 SHEET 5
SECT-PAGE 2-9A
2-9B
BI012789
DRIVE TRAIN, ASSEMBLY ASSEMBLY 4302201 REVISION -
4
6
7
5 56 57 59
30 29 35 20 29 79
10 32
68 81
1
19
18
23
59 60 61 9
3 82
62 22 24
1
80 29 51
1
29 30
8
4
23
14 4
2
68 81
33 34
8
21 18
9
22
22
59 60 61 3 3
46 47
62 21
30 29 35
28 29 15 16 17
32 20
10
11 12 13
24 25
28 29 33 34 52 53 54 55
2 21 26 27 29 30
2-2 SHEET 1
82 29 71
BI012789
DRIVE TRAIN, ASSEMBLY ASSEMBLY 4302201 REVISION -
23
37
64 65 25 63 64
36
20
63 64
5
40
38 7
39
51
39
37
22 43
45 39 42
44
48 49 44
44 41
2-2 SHEET 2
BI012789
DRIVE TRAIN, ASSEMBLY ASSEMBLY 4302201 REVISION -
64 65 39 42 64 65
66 67
63 64 33 34 64 65 75 76
9
72 73 74
2-2 SHEET 3
BI012789
DRIVE TRAIN, ASSEMBLY ASSEMBLY 4302201 REVISION -
ITEM QTY. U/M PART NO. 1
1
EA
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
4302201 1527297 V014798 V014800 V014796 V014794 1609092 426390 412885 437543 416602 437546 440418 438047 418669 412936 439534 56394 418502 414504 418500 414544 437419 437806 437457
21 22 23 24 25 26 27 28
1 1 1 1 2 1 2 2
EA EA EA EA EA EA EA EA
437579 437539 437787 37823 56439 426400 337753 7799
29 30
23 8
EA EA
49149 42705
32 33
6 20
EA EA
5944 85048
34 35
20 4
EA EA
56006 319561
36
1 1 2 1 4 1
EA EA EA EA EA EA
1501241 1587682 84892 347900 45302 31395
37 38 39 40
DESCRIPTION
DRIVE TRAIN, ASSEMBLY ENGINE, TIER III element - prefuel filter (long) element - main filter with water seperator (short) oil filter fan belt PUMP DRIVE ASSEMBLY - DOUBLE - W/PTO PUMP, HYDRAULIC, PISTON, OILGEAR COMPRESSOR BRACKET, MOUNTING - COMPRESSOR - LH DIPSTICK, COMPRESSOR BRACKET, MOUNTING - COMPRESSOR - RH SPACER, ENGINE - FAN - TIER 3 FAN, ISUZU TIER 3 ROD, ADJUSTING BUSHING, TAPER LOCK SPROCKET, POLYCHAIN KEY, SQUARE BELT BUSHING, TAPER LOCK SPROCKET, POLYCHAIN KEY (8mm x 10mm x 38mm) SPACER, ENGINE MOUNT MOUNT, WELDMENT - ENGINE - FRONT MOUNT, WELDMENT - ENGINE & COMPRESSOR REAR MOUNT, WELDMENT - ENGINE - REAR MOUNT, ENGINE AIR CLEANER MOUNT, COMPRESSOR - AIR CLEANER ADAPTER, 90 DEG 152195 - ADAPTER, HEX NUT CAP ADAPTER, SUCTION 1417732 - CLAMP, T 105190-050 - CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.500L) WASHER, FLAT (0.625, HARDENED) 105193-050 - CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.250L) NUT, HEX - JAM (0.75,UNC) CAPSCREW, HEX HEAD - METRIC (M10 X 1.5 X 25MM) WASHER, FLAT (0.375, HARDENED) 119483 - NUT, LOCK - GR5 ( 5/8-11UNC, FLEXLOCK) SOLENOID VALVE repair kit JB7200503 - ADAPTER, STRAIGHT - BULKHEAD 177150 - ADAPTER, TEE ADAPTER, RUN TEE ADAPTER, STRAIGHT 2-2 SHEET 4
SECT-PAGE
2-3 2-8 2-4
BI012789
DRIVE TRAIN, ASSEMBLY ASSEMBLY 4302201 REVISION -
ITEM QTY. U/M PART NO. 41 42 43 44 45 46 47 48 49 51 52 53 54
1 2 1 4 1 8 8 1 1 1 2 1 4
EA EA EA EA EA EA EA EA EA EA EA EA EA
354199 421413 33334 31804 80032 88634 55185 49609 415058 415107 33477-050 16379 5972
55 56 57
4 2 8
EA EA EA
150-5311 321024 347584
58 59 60 61 62 63 64 65 66 67 68 71
2 1 1 1 1 4 8 4 1 1 1 8
EA EA EA EA EA EA EA EA EA EA EA EA
54406 353311 75339 56256 36085 416997 435449 416998 416870 416871 8304 435881
72
4
EA
440591
73 74 75
4 4 8
EA EA EA
6002-050 354296 414546
76 77 79 80 81 82
8 1 4 1 1 1
EA EA EA EA EA EA
347066 4302200 6634 83151 8358 4245044
DESCRIPTION
88B40 - VALVE, PILOT ADAPTER, ORIFICE ADAPTER, ELBOW - 90DEG ADAPTER, 90DEG ADAPTER, 45DEG CAPSCREW, METRIC (M12-1.75 x 32 LG) WASHER, FLAT (0.50, HARDENED) VALVE, BALL GAUGE, PRESSURE BRACKET, VALVE - PILOT FLANGE, SPLIT - 2 1/2 HALVES O RING 105167-050 - CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.50L) LOCKWASHER 1400235 - ADAPTER, SPLIT FLANGE KIT 1755146 - CAPSCREW, HEX HEAD - METRIC (M10 40MM) 1403126 - ADAPTER, 90DEG 5840108 - ADAPTER, SPLIT FLANGE KIT 5829948 - ADAPTER, 90DEG 1051830 - ADAPTER, RUN TEE JB7200817 - ADAPTER, 90DEG ADAPTER, STRAIGHT SEAL, BRITISH BONDED ADAPTER, ELBOW - 90DEG SEAL, BONDED ADAPTER, STRAIGHT COUPLING CAPSCREW, HEX HEAD - METRIC (M16 X 2 X 110 MM) CAPSCREW, HEX HEAD - METRIC (M8 - 1.25 x 115L) 121070 - WASHER, LOCK (5/16, SPRING) 95U2 - WASHER, FLAT (0.313, HARDENED) CAPSCREW, SOCKET - METRIC (M-10 x 1.5 x 25mm) 168194 - WASHER, LOCK (7/16, HI COLLAR) NAMEPLATE, EMISSIONS INFO CAPSCREW, HEX HEAD CAPSCREW, HEXHEAD NIPPLE, PIPE MOUNT,WELDMENT-ENGINE-FRONT
2-2 SHEET 5
SECT-PAGE
BI012789
PUMP DRIVE ASSEMBLY ASSEMBLY 1609092 REVISION -
5
3
6
1
7
8 2 4 2-3 SHEET 1
BI012789
PUMP DRIVE ASSEMBLY ASSEMBLY 1609092 REVISION -
2-3 SHEET 2
BI012789
PUMP DRIVE ASSEMBLY ASSEMBLY 1609092 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6
7
9
1 1 1
EA EA EA
1 1 4 1 1
EA EA EA EA EA
1 2 6
EA EA EA
1 1 1 4 1 1 1 2 2 4 1
EA EA EA EA EA EA EA EA EA EA EA
1609092 4204039 4204070 V007569 1514503 1514504 V014737 437692 V007570 V014739 V014740 V014741 21453 ------V014742 V014743 30169 V014745 V014746 346488 V014748 V014749 V014750 V014751 V014752
DESCRIPTION
PUMP DRIVE ASSEMBLY DRIVE PLATE ASSEMBLY DRIVE SHAFT ENGINE ADAPTER GROUP flywheel housing cover oil seal (viton) FASTENER GROUP (NOT SHOWN) capscrew HOUSING GROUP GEAR GROUP (includes, input, driven gears and bearing) input gear driven gear bearing (2 per gear) PUMP ADAPTER GROUP PUMP ADAPTER GROUP SAE C pump adapter plate o-ring fastener PUMP ADAPTER GROUP SAE D pump adapter plate o-ring stud (top) stud (bottom nut PTO DRIVE ASSEMBLY (NOT SHOWN)
2-3 SHEET 3
SECT-PAGE
2-3A
2-3B
2-3C
BI012789
ENGINE ADAPTER GROUP ASSEMBLY V007569 - REVISION -
1
2-3A SHEET 1
BI012789
ENGINE ADAPTER GROUP ASSEMBLY V007569 - REVISION -
ITEM QTY. U/M PART NO. 1
1
EA
V007569 V007572
DESCRIPTION
ENGINE ADAPTER GROUP OIL SEAL
2-3A SHEET 2
BI012789
HOUSING GROUP ASSEMBLY V007570 - REVISION -
11
10 6 8
7 5
2
1
4 3 2-3B SHEET 1
BI012789
HOUSING GROUP ASSEMBLY V007570 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 10 11
1 1 3 2 1 1 1 2 1 1
EA EA EA EA EA EA EA EA EA EA
V007570 V007575 99030 99435 V007577 V005177 66093 V007578 V009704 V004039 V004040
DESCRIPTION
HOUSING GROUP HOUSING DOUBLE PUMP PLUG, MAGNETIC PLUG, PIPE PLUG, PIPE BUSH, REDUCER BREATHER PLATE IDENTIFICATION SCREW, DRIVE TUBE DIPSTICK DIPSTICK GAUGE
2-3B SHEET 2
BI012789
PTO DRIVE ASSEMBLY ASSEMBLY V014752 REVISION -
1
8
7 4
3
6
9
5
2
2-3C SHEET 1
BI012789
PTO DRIVE ASSEMBLY ASSEMBLY V014752 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9
1 1 1 2 2 8 1 1 3
EA EA EA EA EA EA EA EA EA
V014752 V014753 V014754 V014755 V014756 V014757 1514505 1514506 1514507 1514508
DESCRIPTION
PTO DRIVE ASSEMBLY PTO HOUSING SHAFT, PTO 2" KEYED BEARING RETAINER BEARING, SPHERICAL ROLLER OIL SEAL HEX BOLT BUSHING, REDUCER BREATHER PLUG, PIPE
2-3C SHEET 2
BI012789
COMPRESSOR ASSEMBLY 412885 - REVISION C
26
4
1
5
2
27 28
29 30
22
31 32
13 35
34 6
23 24 25
33 39
8
40 42 36
41
38 37
46
16
11
13
12
51
18
9
13
19
10 43
15 45
44
20
14 17
52
21 48 53
7 47 49 40
50
39 50
2-4 SHEET 1
13
16
BI012789
COMPRESSOR ASSEMBLY 412885 - REVISION C
ITEM QTY. U/M PART NO. 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
1 2 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA KIT
412885 V007869 V007870 V007871 V007872 V007873 V007874 V007875 V007876 V007877 V010163 V007879 V007880 V007881 V007882 V007883 V007884 V007885 V014176
1 1 2 1 1 2 2 4 1 1 2 1 2 1 1 1 1 1 1 1 2 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
V014177 V007887 V007888 V007889 V007890 V007891 V007892 V007893 V007894 V007895 V007896 V007897 V007898 V007899 V007900 V007901 V007902 V007903 V007904 V007905 V007906 V007907 V007908 V007909 V007910 V007911 V007912 V007913 V007914 V007915
1 1 3 1 1 4 6
DESCRIPTION
COMPRESSOR COVER STUD PARTS KIT ASSEMBLY HOUSING TANK (CYCLONE) FRAME HOUSING, THERMOSTAT COVER DUCT, AIR ELEMENT, THERMOSTAT SPRING GASKET O-RING TUBE, SUCTION PLUG ROD, MEASURING O-RING SIGHT GLASS, OIL CHECKING (KIT INCLUDES GASKET FOR INSTALLATION) TOOL FOR REPLACING ABOVE SIGHT GLASS RING, RETAINING O-RING OIL FILTER O-RING WASHER, SPRING SCREW, HEX SOCKET SCREW, HEX SOCKET O-RING PLUG, HEX SOCKET SEPARATOR, OIL VALVE, SAFETY GASKET SCREW, BANJO CONNECTOR FILTER CONNECTOR PIPE, PLASTIC ORIFICE ELBOW GASKET PLUG, HEX SOCKET PLUG, HEX SOCKET O-RING O-RING SCREW, HEX SOCKET O-RING TANK (CYCLONE) TUBE SCREW, HEX SOCKET SCREW, HEX SOCKET 2-4 SHEET 2
SECT-PAGE
2-7
0-1
BI012789
COMPRESSOR ASSEMBLY 412885 - REVISION C
ITEM QTY. U/M PART NO. 49 50 51 52 53
2 8 1 1 1 1 1
EA EA EA EA EA EA EA
V007916 V007917 V007918 V007919 V007920 V012571 V007866
DESCRIPTION
SCREW, HEX SOCKET SCREW, HEX SOCKET VALVE, NON-RETURN O-RING TUBE, OIL VALVE, AIR INLET (NOT SHOWN IN THIS VIEW) AIR END, COMPRESSOR
2-4 SHEET 3
SECT-PAGE
2-5 2-6
BI012789
AIR INLET VALVE, COMPRESSOR ASSEMBLY V012571 - REVISION -
24
3
16 15 5 17 4
10
2 2
18 9
1
14
12 11
13
19 7
20
8
6
21
6 22
23 2-5 SHEET 1
BI012789
AIR INLET VALVE, COMPRESSOR ASSEMBLY V012571 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
V012571 ------------------------------------------------------------------------------------------------------------------------V012572 V012573
DESCRIPTION
AIR INLET VALVE, COMPRESSOR O-RING O-RING O-RING BAND, SLIDING GASKET, PISTON O-RING GASKET, PLATE RING, RETAINING COVER SPRING SPRING BEARING BEARING RING, LOCK BUSHING NUT PISTON ROD, PISTON PLATE RING, SUPPORT BUSHING FLANGE SCREW, HEX SOCKET FRAME KIT, SEAL (Includes Items 1-8) KIT, REPAIR (Includes Items 1-15)
2-5 SHEET 2
BI012789
AIR END, COMPRESSOR ASSEMBLY V007866 - REVISION -
19
1
2
3
4
5
6
7
8
9
10
2-6 SHEET 1
11
12
13
20 21
14
15
22 23
16 17
24 25
18
BI012789
AIR END, COMPRESSOR ASSEMBLY V007866 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
DESCRIPTION
6 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 1 1 1 9 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
V007866 ------------------------------------------------------------------------------------------------------------------------------
AIR END, COMPRESSOR SCREW, HEX SOCKET COVER, SEAL GASKET RETAINER, DUST RING, BEARING INNER SEAL, SHAFT BEARING, ROLLER CASING, ROTOR BEARING, ROLLER ROTOR PAIR PIN, SPRING O-RING COVER, DISCHARGE BEARING, ROLLER BEARING, BALL GASKET NUT, LOCK COVER, OUTLET O-RING SCREW, HEX SOCKET BEARING, ROLLER BEARING, BALL NUT, LOCK SCREW, HEX SOCKET SCREW, HEX SOCKET
1 1
EA EA
V007867 V007868
1
EA
V007943
REPAIR KIT INCLUDES BEARINGS AND SEALING REPAIR SET FOR THE SHAFT SEAL Repair Set Includes Items 3, 4, 5, and 6 COMPLETE TOOL SET INCLUDES THE FOLLOWING:
1 1 1 1 1
EA EA EA EA EA
V008004 V008005 V008006 V008007
BEARING INNER RACE MOUNTING TOOLS: Inlet end, male rotor roller bearing Inlet end, female rotor roller bearing Discharge end, male rotor bearings Discharge end, female rotor bearings
1 1 1
EA EA EA
V008008 V008009
BEARING MOUNTING TOOLS TO BODY: Inlet end, male rotor roller bearing Inlet end, female rotor roller bearing
1 1 1
EA EA EA
V008010 V008011
BEARING MOUNTING TOOLS TO PRESSURE FLANGE: Male rotor roller bearing Female rotor roller beaing
1
EA
V008012
Special tool for locking rotors
1
EA
V008013
Drift for pins
1
EA
LOCK NUT WRENCH: 2-6 SHEET 2
BI012789
AIR END, COMPRESSOR ASSEMBLY V007866 - REVISION -
ITEM QTY. U/M PART NO.
DESCRIPTION
1 1
EA EA
V008014 V008015
Male rotor Female rotor
1
EA
V008016
Mounting tool for shaft seal inner ring
1
EA
V008018
Shaft seal mounting tool
2-6 SHEET 3
BI012789
HOUSING, COMPRESSOR ASSEMBLY V007872 - REVISION -
13
9
16 2 3 19 7
15
4
14
5 10
8
18
6
17
20
11
12
1
2-7 SHEET 1
BI012789
HOUSING, COMPRESSOR ASSEMBLY V007872 - REVISION -
ITEM QTY. U/M PART NO. 1
1
EA
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
V007872 V007872 V007871 V007838 V007839 ------------------------------------------------------------------------------------------------
DESCRIPTION
HOUSING, COMPRESSOR HOUSING KIT, PART (Includes Items 2-20) KIT, SEAL (Includes Items 2, 4-6 & 8) KIT, REPAIR (Includes Items 2 & 4-14) O-RING O-RING SEAL, PISTON RING, SLIDE GASKET, PLATE SPRING SPRING RING, RETAINING BUSHING, BEARING GASKET NUT NUT PISTON SCREW COVER THRUSTING PLATE TUBE BUSHING
2-7 SHEET 2
BI012789
PUMP, HYDRAULIC, PISTON, OILGEAR ASSEMBLY 426390 REVISION -
301
306
007
205
008 003
401
502 503 505
309 308 307
304
305
302
404
005
406 409 407 410
203 206 207
004 010
201 208
006
207
2-8 SHEET 1
001
411
102
204
202
104
103
105
101
403
BI012789
PUMP, HYDRAULIC, PISTON, OILGEAR ASSEMBLY 426390 REVISION -
401
205
502 503
202 208
505 307 309 308
102 104 103 105 101 309
305
206
301B 304
306
302
203 006 404
007
005
003 008 204
307 308
406 409
001
403 408 505
010 004 005
204
002 011
207
503 201
411 407 410 401A
2-8 SHEET 2
502
BI012789
PUMP, HYDRAULIC, PISTON, OILGEAR ASSEMBLY 426390 REVISION -
ITEM QTY. U/M PART NO.
001 002 003 004 005 006 007 008 010 011 207
101 102 103 104 105 201 203 206 204 202 205 208 301 302 304 305 306
307 308 309
426390 V012455
1
EA
1 1 1 1 1 2 2 1 1 1
EA EA EA EA EA EA EA EA EA EA
-------------------------------------------------------V012462
1
EA
V012460
1 9 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
-----V012461 ---------------V012456 -----V012457 ----------V012457 -----V012459 -----------
1 1 1 1 1 1
EA EA EA EA EA EA
-------------------------V012464
1 1 1 1
EA EA EA EA
V012465 ----------------
-----V012477
DESCRIPTION
PUMP, HYDRAULIC, PISTON, OILGEAR HOUSING KIT (Includes Items 001, 002, 003, 004, 005, 006, 007, 008, 010, 011 & 207) HOUSING, PUMP PLUG NAMEPLATE, IDENTIFICATION PLUG PIN, ROLL PIN, ROLL SEAL, SHAFT SCREW SEAL, O-RING SEAL, O-RING PIN, ROLL SHOE RETAINER AND FULCRUM BALL KIT (Includes Items 103 & 104) ROTARY ASSEMBLY GROUP (Includes Items 101, 102, 103, 104, & 105) BARREL, CYLINDER PISTON AND SHOE SUB-ASSEMBLY BALL, FULCRUM RETAINER, SHOE SPRING, SHOE RETAINER SWASHBLOCK ASSEMBLY GROUP (Includes Item 201) SWASHBLOCK GUIDE PLATE ASSEMBLY ( Includes Items 203 & 206) PLATE, GUIDE SCREW SADDLE BEARING ASSEMBLY (Includes Item 204) BEARING, SADDLE HYDRODYNAMIC BEARING KIT (Includes Items 202 & 205) BEARING, CYLINDER PIN, ROLL PIN, ROLL RING, RETAINER DRIVE SHAFT ASSEMBLY GROUP (Includes Items 301, 302, 304, 305 & 306) DRIVE SHAFT RETAINER, SEAL SIDE RING, RETAINER, EXTERNAL RING, RETAINER, INTERNAL BEARING, FRONT COVER PLATE KIT (Includes Items 307, 308, 309, 502, 503 & 505) (some items may not be used in this assembly) REAR SHAFT COVER KIT (Includes Items 307, 308 & 309) BUSHING SCREW PIN, ROLL
2-8 SHEET 3
BI012789
PUMP, HYDRAULIC, PISTON, OILGEAR ASSEMBLY 426390 REVISION -
ITEM QTY. U/M PART NO.
401 403 404 405 406 407 408 409 410 411
1
EA
V012463
1 4 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA
--------------------------------------------------V012466
1 1
EA EA
V012467 V012468
DESCRIPTION
VALVE PLATE ASSEMBLY GROUP (Includes Items 401, 403, 404, 405, 406, 407, 408, 409,410 & 411) VALVE PLATE WITH BEARING CAPSCREW, HEXHEAD SEAL, O-RING SEAL, O-RING SEAL, O-RING SEAL, O-RING PLUG #2 PLUG #3 PLUG #4 GASKET, VALVE PLATE BASIC SEAL KIT (Includes Items 007, 010, 011, 404, 405, 406, 407, 411, control items 330 & 313) SEAL KIT FOR OPTIONS (Includes Item 505) SEAL, SHAFT
2-8 SHEET 4
BI012789
COOLER ASSEMBLY ASSEMBLY 436005 - REVISION A
17 19
13
12
14
6 14
14
8
14
3
7
14
20
2
1
12
4
9 11
10 22
9 11
5 15
9 11
21
14
14
18
16 2-9 SHEET 1
14
12
13
BI012789
COOLER ASSEMBLY ASSEMBLY 436005 - REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
1 1 1 1 1 1 1 28 48 4 76 2 2 6 2 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
436005 V014771 V014772 V014773 V014774 V014775 V014776 401327 V014777 V014778 V014779 V014780 V014781 V014782 V014783 V014784 V014785 V014786 V014787 V014788 V014789 V014790 V014791
DESCRIPTION
COOLER ASSEMBLY COOLER - COMPRESSOR OIL RADIATOR COOLER - HYD OIL COOLER - CHG AIR COOLER - FUEL WELDMENT SHROUD VALVE - THERMOSTAT NUT - FLG HD FLG HD BOLT FLG HD CAPSCREW WASHER - FLAT PLASTIC PLUG PLASTIC PLUG PLASTIC PLUG PLASTIC PLUG PLASTIC PLUG PLUG - HHD PLUG - HHD LABEL - AKG COOLER GUARD - FAN FORMED BRACKET FORMED BRACKET
2-9 SHEET 2
BI012789
BELT GUARD INSTALLATION ASSEMBLY 4247243 REVISION -
7 6
5
4
2
7 3 1
5
8
2-9A SHEET 1
6
BI012789
BELT GUARD INSTALLATION ASSEMBLY 4247243 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8
1 1 1 1 4 4 6 2
EA EA EA EA EA EA EA EA
4247243 4246290 4246254 4246281 438135 85048 55880 354042 354038
DESCRIPTION
BELT GUARD INSTALLATION BELT GUARD, SIDE BELT GUARD, TOP ALTERNATOR SIDE BELT GUARD, COMPRESSOR BELT GUARD, TOP TAB CAPSCREW, HEXHEAD WASHER, FLAT CAPSCREW, WHIZ - LOCK - FLANGED CAPSCREW, FLANGED
2-9A SHEET 2
BI012789
COOLER SHROUD INSTALLATION ASSEMBLY 439615 REVISION -
2-9B SHEET 1
BI012789
COOLER SHROUD INSTALLATION ASSEMBLY 439615 REVISION -
6
9 10
12
5
12
9 10
10 9
7 4
1
2
11
4 3
12 1
6
8 3
12
2
5
9 10
2-9B SHEET 2
9 10
11
BI012789
COOLER SHROUD INSTALLATION ASSEMBLY 439615 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
1 1 1 1 3 3 3 3 9 9 *
EA EA EA EA EA EA EA EA EA EA FT
439615 439616 439617 439618 439619 6881 13065 7728 354049 56006 350339 400293
DESCRIPTION
COOLER SHROUD INSTALLATION SHROUD, COOLER - REAR SHROUD, COOLER - FRONT SHROUD, COOLER - BOTTOM SHROUD, COOLER - TOP CAPSCREW,HEX HEAD GR5 - 3/8-16UNC, 3.00L) CAPSCREW,HEX HEAD GR5 - 3/8-16UNC, 2.00L) CAPSCREW,HEX HEAD GR5 - 3/8-16UNC, 2.750L) 75LM52 - CAPSCREW, FLANGED - GR5 (3/8-16UNC, 0.825L) WASHER, FLAT (0.375, HARDENED) 50AW5 - NUT, FLANGE - GR5 (3/8- 16UNC,WHIZLOCK) SEAL, DOOR (MIN30FT) (*Specify Length 14.88)
2-9B SHEET 3
BI012789
HOSE KIT - SHUNT TANK - ENGINE ASSEMBLY 4118114 REVISION -
1
1
2-9C SHEET 1
BI012789
HOSE KIT - SHUNT TANK - ENGINE ASSEMBLY 4118114 REVISION -
ITEM QTY. U/M PART NO. 1
2
EA
4118114 4118131
DESCRIPTION
HOSE KIT - SHUNT TANK - ENGINE HOSE ASSEMBLY - JCBM3K-04-34
2-9C SHEET 2
BI012789
AIR CLEANER INSTALLATION ASSEMBLY 436591 REVISION I
27 32 27 32
28
1
31
37 30
38 8
30
27 32 27 32
47
9
50 40 23 24
38
20 21 49 46 11 12 29
28
20 21 48 39 44 45 1
25 26 2-10 SHEET 1
BI012789
AIR CLEANER INSTALLATION ASSEMBLY 436591 REVISION I
51 14
37
51 14
18 20 21
38 16 20 21
51
40
13
8
51
38
13
42
17 19 36
39 22 34
35 31
15
41
50 40 23
32
30 24
9 30
43
33 17 19 36
3
4
5 2 52 4
10 11 12
6
7
1
2-10 SHEET 2
4
5 5
BI012789
AIR CLEANER INSTALLATION ASSEMBLY 436591 REVISION I
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
1 2 2 5 5 4 4 2 * 2 6 10 2 2 1 2 2 2 2 12 8 1 1 2 4 4 2 1 4 2 1 5 1 1 1 4 1 2 1 1 1 2 1 4 4 1 1 2 2
EA EA EA EA EA EA EA FT FT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
436591 437528 5997 6422 42644-050 55880 6092 5975 416454 416149 42543 6293 42624-050 438529 438530 437798 438535 321096 6406 7473 56006 7972 438492 415267 73727 354054 350337 40058 438532 42540 337755 414698 88081 61765 88080 88563 8258-050 302479 87785 1574558 4159536 439443 416792 337588 354038 350339 440408 439815 5988 7569
DESCRIPTION
AIR CLEANER INSTALLATION BRACKET, FUEL PUMP SCREW, HEX, .438x1.75UNC, GR5 CAPSCREW, HEXHEAD GR5 - 7/16-14UNC NUT, LOCK 7/16-14UNC WASHER, FLAT SCREW, HEX, .5x1UNC, GR 5 WASHER, LOCK HOSE, AIR, INTAKE HOSE, AIR, INTAKE (*1.5) CAPSCREW, HEXHEAD GR5 - 1/4-20UNC NUT, LOCK WASHER, FLAT ADAPTER, 90 DEG ADAPTER, STRAIGHT TUBE, AIR CAPSCREW, HEXHEAD GR5 3/8-16UNC INDICATOR CAPSCREW, HEXHEAD GR5 - 3/8-16UNC NIPPLE, PIPE WASHER, FLAT NUT, HEX, LOCK HOSE, REDUCER 2 1/2" ID X 3" ID X 3" LG CLEANER, AIR BAND, MOUNTING CAPSCREW, FLANGED GR5 - 5/16-16UNC NUT, FLANGE GR5 - 5/16- 18UNC ELBOW, MOULDED TUBE, EXTENSION SCREW, HEX, .25x1UNC, GR 5 T-CLAMP, BAND HOOD, INLET CLAMP, AIR LINE ADAPTER, HUMP CLAMP, AIR LINE CLAMP, TUBE ELBOW, PIPE 90 DEG HOOD CLAMP, AIR LINE AIR CLEANER, ENGINE ELEMENT, PRIMARY REDUCER, INSERT HOSE ASSEMBLY, JCBF310-12-65 T-CLAMP, BAND CAPSCREW, FLANGED GR5 - 3/8-16UNC NUT, FLANGE GR5 - 3/8- 16UNC PLATE, DETAIL FUEL COOLER, ELECTRIC CAPSCREW, HEXHEAD GR5 - 3/8-16UNC CAPSCREW, HEXHEAD GR5 - 3/8-16UNC 2-10 SHEET 3
SECT-PAGE
2-10A
BI012789
AIR CLEANER INSTALLATION ASSEMBLY 436591 REVISION I
ITEM QTY. U/M PART NO. 50 51
1 4
EA EA
4159537 16200
DESCRIPTION
ELEMENT, SAFETY O-RING
2-10 SHEET 4
SECT-PAGE
BI012789
AIR CLEANER, ENGINE ASSEMBLY 1574558 REVISION -
6
2
3
4
5
1
2-10A SHEET 1
BI012789
AIR CLEANER, ENGINE ASSEMBLY 1574558 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6
1 1 1 1 2 1
EA EA EA EA EA EA
1574558 4243441 4243444 4243445 4243446 4243447 4243448
DESCRIPTION
AIR CLEANER, ENGINE VALVE - VACUATOR ELEMENT ASSEMBLY - (PRIMARY) ELEMENT ASSEMBLY (SECONDARY) COVER ASSEMBLY BAND, MOUNTING CAP
2-10A SHEET 2
BI012789
EXHAUST INSTALLATION ASSEMBLY 436592 REVISION D
6 1
7
6
2 7
7
2
1
5
4 7
7
4
11
12 7
3
11 10
3 10 13 14
15
13 14
2-11 SHEET 1
9
8
BI012789
EXHAUST INSTALLATION ASSEMBLY 436592 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 2 1 1 1 1 5 4 4 1 1 1 4 4 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
436592 412330 415109 30863 1157984 414223 125065 36830 42570 50AW5 438090 438050 439601 349842 323286 431517
DESCRIPTION
EXHAUST INSTALLATION MUFFLER, EXHAUST, ENGINE PT200, STRAP, HOLD DOWN, MUFFLER CLAMP, MUFFLER ELBOW, EXHAUST ELBOW, PIPE, EXHAUST CAP, RAIN CLAMP, MUFFLER CAPSCREW, HEXHEAD NUT, FLANGE MANIFOLD, EXHAUST CONNECTOR, EXHAUST TUBE, FLEX, EXHAUST NUT WASHER, LOCK TAPE, FIBERGLASS, EXHAUST
2-11 SHEET 2
BI012789
FUEL TANK INSTALLATION ASSEMBLY 438935 REVISION C 15 16 6 7
6
16 19
14 9 11
8
13
2-12 SHEET 1
10
7
BI012789
FUEL TANK INSTALLATION ASSEMBLY 438935 REVISION C
13
7
6
1 3 4
5 2
8
7
6
12
6
7
16 17 18 12
8
7
18 17 18 1
11
2-12 SHEET 2
BI012789
FUEL TANK INSTALLATION ASSEMBLY 438935 REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 4 4 4 4 4 14 77 20 30 65 72 92 36 2 2 2 2
FT EA EA EA EA EA EA IN IN IN IN IN IN IN EA EA EA EA
438935 438130 405576 42831 319560 42627 32104 349428 15145 15145 15145 15145 15145 15145 15145 65326 43989 74391 77849
DESCRIPTION
FUEL TANK INSTALLATION TANK ASSEMBLY, FUEL, 80 GAL PAD, ISOLATOR BOLT, STUD 119481 - NUT, LOCK WASHER, FLAT ADAPTER, STRAIGHT CLAMP, HOSE HOSE, FUEL HOSE, FUEL HOSE, FUEL HOSE, FUEL HOSE, FUEL HOSE, FUEL HOSE, FUEL ADAPTER, 90 DEG ADAPTER, STRAIGHT ADAPTER, STRAIGHT - LONG ADAPTER, 90 DEG - SWVL
2-12 SHEET 3
SECT-PAGE 2-13
BI012789
FUEL TANK ASSEMBLY ASSEMBLY 438130 REVISION C
13 14 15
11 35 2 6 7 27 22 10 14 13 4 30
15
27
22
8
10
1
32 24
5
35
2-13 SHEET 1
8
9
BI012789
FUEL TANK ASSEMBLY ASSEMBLY 438130 REVISION C
26
44
33
38
4
30
31
32 17
19 28 25
17
21 23 20 19 16
36
42 37
30 18
41 39
29
34 37
40 30 18 43
12 35
2-13 SHEET 2
3
BI012789
FUEL TANK ASSEMBLY ASSEMBLY 438130 REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4 5 6
1 1 1 2 1 5
EA EA EA EA EA EA
438130 414494 414588 76087 6093 34857-050 350905
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
5 2 * 1 1 1 1 1 1 1 2 2 2 1 4 1 4 1 2 1 1 1 1 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1
EA EA IN EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
42843 354180 325272 412214 34856-050 67052 337761 320167 319597 39870 83740 42670 49440 8335 42818 319636 42836 326670 326826 44389 422396 6719 37407 42625-050 70050 412324 30067 39869 415885 38686 37675 305861 343492 30077 36084 36083 38113-050 32558
DESCRIPTION
FUEL TANK ASSEMBLY TANK, FUEL, 80 GAL SENDER 1050011 ADAPTER, STRAIGHT 105132 CAPSCREW, HEXHEAD GR5 - 5/16-18UNC 142635 ADAPTER, ELBOW AERO 90 DEG SCREW, MACHINE, ROUND HEAD SLOT (10-32UNF, 1.00L) WASHER, LOCK 86E60 ADAPTER, ELBOW 1403490 TUBING, NYLON, (*26.5) CAP ASSEMBLY, FILLER 119436 ADAPTER, ELBOW AERO 90 DEG 180113 ADAPTER, ELBO 90 DEG O-RING 1417738 BREATHER, TANK COUPLING, PIPE 119552 NIPPLE, PIPE 154987 ADAPTER, HEX CAP NUT 174027 ADAPTER, STRAIGHT AERO CAPSCREW, HEXHEAD GR5 - 5/16-18UNC 177638 ADAPTER, STRAIGHT AERO 122312 BUSHING SCREW, HEX - .375x.625,UNC,GR5 119611 NIPPLE, PIPE WASHER, FLAT 1405632 PUMP ASSEMBLY, FILL 1405756 BRACKET, MOUNTING 166823 ADAPTER, TEE AERO ELBOW, PIPE 122286 PLUG, SQUARE HEAD 137195 ADAPTER, PLUG STRAIGHT WASHER, FLAT ADAPTER, HYDRAULIC FILTER, ELEMENT 119332 ADAPTER, STRAIGHT 154986 ADAPTER, NUT HEX CAP NUT MANIFOLD, RETURN JB7200074 ADAPTER, 90 203686 ADAPTER, STRAIGHT O-RING JB7200176 VALVE, CHECK 1421375 ADAPTER, PLUG STRAIGHT 166971 ADPTER 45 121537 ADAPTER, STRAIGHT ADAPTER, ELBOW AERO 45 DEG O-RING 167764 ADAPTER, ELBOW AERO 90 DEG O-RING 121484 ADAPTER, STRAIGHT AERO
2-13 SHEET 3
SECT-PAGE
2-14
0-1
BI012789
HYDRAULIC FILL PUMP ASSEMBLY ASSEMBLY 326670 REVISION -
21
12
18
20
19 10 1
25
4 3
8
17
5 7
6
13
9 26
2 27
11
2-14 SHEET 1
23
29
14
22
28
BI012789
HYDRAULIC FILL PUMP ASSEMBLY ASSEMBLY 326670 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 18 19 20 21 22 23 25 26 27 28
1 1 1 2 4 4 1 1 8 1 1 1 2 2 1 1 1 2 1 3 1 1 1 1 1 1
EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.
326670 ------------------------------------------------------------------------V000351 V000352 V000353 V000354 V000355 ------V000358 ------------------V000356 V000357 ------22328
DESCRIPTION
HYDRAULIC FILL PUMP ASSEMBLY BODY LINER, BODY PISTON & SHAFT ASSEMBLY RING, PISTON VALVE ASSEMBLY HOLDER, SPRING (Included in Valve Assembly) GASKET, COVER COVER SCREW PACKING (2 rings per set) SCREEN NUT, BEARING LINK PIN, CLEVIS (LINK) PIN, CLEVIS (SHAFT) HANDLE ASSEMBLY LINK, LOCKING RIVET WASHER, TENSION PIN, COTTER BUNG, BARREL BREAKER, VACUUM NOZZLE HOSE, 8 FT. SUCTION PIPE, TELESCOPING REPAIR KIT (Not Shown)
2-14 SHEET 2
BI012789
CHARGE AIR PIPING ASSEMBLY (HT20 - TIER III) ASSEMBLY 4247173 REVISION A
9 6
2
5 8 13 7
8
3
1
4 8 2-15 SHEET 1
9
BI012789
CHARGE AIR PIPING ASSEMBLY (HT20 - TIER III) ASSEMBLY 4247173 REVISION A
12
10
11
2-15 SHEET 2
BI012789
CHARGE AIR PIPING ASSEMBLY (HT20 - TIER III) ASSEMBLY 4247173 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13
1 1 1 1 1 1 1 4 3 1 2 1
EA EA EA EA EA EA EA EA EA EA EA EA REF
4247173 4245513 437990 437991 437992 437993 438126 438129 337753 359487 4245512 354042 31884 431517
DESCRIPTION
CHARGE AIR PIPING ASSEMBLY (TIER III) TUBE, CHARGE AIR-HOT TUBE, CHARGE AIR-COLD REDUCER, CHARGE AIR (2 1/2" TO 2" X 5" LG) HOSE, STRAIGHT - CHARGE AIR (2 1/2" ID X 6" LG) REDUCER, CHARGE AIR (3 1/4" TO 2 1/2" X 3" LG) HOSE, STRAIGHT - CHARGE AIR (3 1/4" ID X 6" LG) T - CLAMP (2.25 DIA) T - CLAMP (3.06 DIA) T - CLAMP (3.75 DIA) BRACKET, CHARGE AIR CAPSCREW, FLANGED - GR5 (3/8-16UNC 0.625) CLAMP, MUFFLER TAPE, FIBERGLASS - EXHAUST
2-15 SHEET 3
BI012789 SECTION 3 - HYDRAULIC/ELECTRICAL SYSTEMS
DESCRIPTION
HOSE KIT, BASIC HYDRAULIC HOSE KIT, BOOM / FEED RESERVOIR / VALVE INSTALLATION HYDRAULIC RESERVOIR ASSEMBLY VALVE TRAY ASSEMBLY MANIFOLD, HYDRAULIC, SMART DRILL MANIFOLD AUXILIARY MANIFOLD AUXILIARY VALVE, PRESSURE REDUCING, PILOT OPERATED FILTER ASSEMBLY, RETURN RETROFIT KIT - COMPRESSOR DUMP VALVE ASSEMBLY MANIFOLD, HYDRAULIC, AUXILIARY VALVE, SOLENOID - DIRECTIONAL - 3 WAY VALVE CONTROL, DRILL/BOOM HYDRAULIC FILTER ASSEMBLY VALVE, PROPORTIONAL - 5 BANK ELECTRICAL ASSEMBLY CABLE - ELECTRICAL, CAB TO MAIN CABLE, ELECTRICAL CAB TO ECM BOX SWITCH KIT, SHUTDOWN, ROPE PULL HARNESS - MAIN TO REAR - MACHINE AMPLIFIER, ASSEMBLY, FEED FORCE AMPLIFIER, ASSEMBLY, FEED FLOW HARNESS- ENGINE TO ECM ENCLOSURE BATTERY CABLE INSTALLATION ECM INSTALLATION ENCLOSURE ASSEMBLY, ELECTRICAL, CAB CONNECTOR ASSEMBLY - UPPER PANEL HARNESS, REAR ELECTRICAL BOX CONNECTOR ASSEMBLY - JOYSTICK HARNESS, WIRE, RIGHT HARNESS, WIRE HARNESS, WIRE ANGLE INDICATOR HARNESS, WIRE, LEFT HARNESS, WIRE, WORK LIGHTS HARNESS, REAR MACHINE - ELECTRICAL BOX HARNESS, SMART DRILL KIT WIRING CABLE, ELECTRIC, CAB #3 TO MAIN CABLE, ELECTRIC, CAB #4 TO MAIN HARNESS - COMPRESSOR LOADING VALVE LIGHT INSTALLATION, DRILL DRILL LIGHT KIT KIT - SHUTDOWN SWITCH - ROPE PULL AUTO LUBE - DRILL - 14' CAROUSEL ROD CHANGER ELECTRONIC LUBRICATOR ASSEMBLY VALVE BLOCK - DRILL HPR45/51 ELECTRONIC LUBRICATOR ASSEMBLY
3-0 SHEET 1
ASSEMBLY NO.
441121 1693844 1513479 1513480 441385 426706 414946 414948 416538 413495 1510023 414947 414923 413228 440966 441126 1500858 439449 438095 433573 439400 416936 416935 437946 436609 438478 436615 422305 439823 421429 427226 418636 418714 418418 418642 439822 421387 436611 436612 1510028 416721 416999 437447 4248684 411847 4146418 4248685
SECT-PAGE 3-1 3-2 3-3 3-4 3-5 3-6 3-6A 3-6B 3-6C 3-7 3-7A 3-8 3-8A 3-9 3-10 3-10A 3-11 3-11A 3-11B 3-12 3-12A 3-13 3-14 3-14A 3-14B 3-14C 3-15 3-16 3-17 3-18 3-19 3-20 3-21 3-22 3-23 3-24 3-25 3-26 3-27 3-28 3-29 3-30 3-31 3-32 3-33 3-34 3-35
BI012789
HOSE KIT - BASIC HYDRAULIC PIPING ASSEMBLY 441121 - REVISION F
3-1 SHEET 1
BI012789
HOSE KIT - BASIC HYDRAULIC PIPING ASSEMBLY 441121 - REVISION F
3-1 SHEET 2
BI012789
HOSE KIT - BASIC HYDRAULIC PIPING ASSEMBLY 441121 - REVISION F
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 38 39 41 42 43 44 45 46 50 52 53 54 55 56 57
2 2 1 1 1 1 1 2 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 6 1 1 2 1 1 1 1 1 2 1 1 1 2 2 2 2 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
441121 441121-001 441121-002 441121-003 441121-004 441121-005 441121-006 441121-007 441121-008 441121-009 441121-010 441121-012 441121-013 441121-014 441121-015 441121-016 441121-017 441121-018 441121-019 441121-020 441121-021 441121-022 441121-023 441121-024 441121-025 441121-026 441121-027 441121-028 441121-029 441121-030 441121-031 441121-032 441121-033 441121-034 441121-035 441121-038 441121-039 441121-041 441121-042 441121-043 441121-044 441121-045 441121-046 441121-050 441121-052 441121-053 441121-054 441121-055 441121-056 441121-057
DESCRIPTION
HOSE KIT, BASIC HYDRAULIC PIPING HOSE ASSY, JCBM3K-04-155 HOSE ASSY, JCCM3K-04-155 HOSE ASSY, JCAM3K-12-144 HOSE ASSY, JCBM3K-12-95 HOSE ASSY, JCBM3K-04-10 HOSE ASSY, JCAM3K-12-170 HOSE ASM, JCAM34-12-42 HOSE ASSY, JCDM3K-12-193 HOSE ASSY, JCDM3K-12-160 HOSE ASSY, JCAM3K-12-78 HOSE ASSY, JCBM3K-04-38 HOSE ASSY, JCAM3K-04-100 HOSE ASSY, JCBM3K-06-65 HOSE ASSY, JCBM3K-06-60 HOSE ASSY, JCBM3K-06-97 HOSE ASSY, JCAM3K-06-70 HOSE ASSY. JCDM3K-16-55 HOSE ASSY, JCAM3K-12-102 HOSE ASSY, JCDM3K-12-54 HOSE ASSY, JCBM3K-04-96 HOSE ASSY, JCBM3K-12-58 HOSE ASSY, JCBM3K-12-68 HOSE ASSY, JCAM3K-06-30 HOSE ASSY, JCAM3K-12-36 HOSE ASSY, JCBM3K-06-48" HOSE ASSY, JCAM3K-08-85 HOSE ASSY, JCBM3K-08-54 HOSE ASSY, JCBM3K-04-115 HOSE ASSY, JCDM3K-12-60 HOSE ASSY, JCDM3K-04-78 HOSE ASSY, JCDM3K-06-212 HOSE ASSY, JCBM3K-16-96 HOSE ASSY, JCDM3K-16-40 HOSE ASSY, JCDM3K-12-55 HOSE ASSY, JCDM3K-12-76 HOSE ASSY, JCDM3K-12-89 HOSE ASSY, JCDM3K-08-75 HOSE ASSY, JCBM3K-06-108 HOSE ASSY, JCBM3K-06-30 HOSE ASSY, JCDM3K-06-85 HOSE ASSY, JCBM3K-04-50 HOSE ASSY, JCBM3K-04-76 HOSE ASSY, JCBM3K-08-44 HOSE ASSY, JCAG1H-24-38 HOSE ASSY, JCBM3K-04-14 HOSE ASSY, JCBM3K-04-12 HOSE ASSY, JCBM3K-08-85 HOSE ASSY, JCBM3K-12-65 HOSE ASSY, JCBM3K-04-60 3-1 SHEET 3
BI012789
HOSE KIT - BASIC HYDRAULIC PIPING ASSEMBLY 441121 - REVISION F
ITEM QTY. U/M PART NO. 58 59 60 61 62 64 66 67 69 70 71 72 73 74 75 76 77 78
1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
441121-058 4430369 441121-060 441121-061 441121-062 441121-064 441121-066 441121-067 441121-069 441121-070 441121-071 441121-072 441121-073 441121-074 441121-075 441121-076 441121-077 4309632
DESCRIPTION
HOSE ASSY, JCAM3K-12-20 HOSE ASSY, JCAM3K-12-18 HOSE ASSY, JCAM3K-08-18 HOSE ASSY, JCBM3K-04-11 HOSE ASSY, JCBG1H-24-28 HOSE ASSY, JCBM3K-08-23 HOSE ASSY, JCDM3K-16-91 HOSE ASSY, GMV-48-70 HOSE ASSY, JCDM3K-12-182 HOSE ASSY, JCAM3K-12-150 HOSE ASSY, JCBM3K-12-33 HOSE ASSY, JCAM3K-04-17 HOSE ASSY, JCBM3K-04-20 HOSE ASSY, JCBM3K-04-80 HOSE ASSY, JCDM3K-06-155 HOSE ASSY, JCBM3K-04-12 HOSE ASSY, JCAM3K-06-120 HOSE ASSY, JCAM3K-08-48
3-1 SHEET 4
BI012789
HOSE KIT - BOOM/FEED - 16UFH CAROUSEL ROD CHANGER ASSEMBLY 1693844 REVISION C
3-2 SHEET 1
BI012789
HOSE KIT - BOOM/FEED - 16UFH CAROUSEL ROD CHANGER ASSEMBLY 1693844 REVISION C
3-2 SHEET 2
BI012789
HOSE KIT - BOOM/FEED - 16UFH CAROUSEL ROD CHANGER ASSEMBLY 1693844 REVISION C
3-2 SHEET 3
BI012789
HOSE KIT - BOOM/FEED - 16UFH CAROUSEL ROD CHANGER ASSEMBLY 1693844 REVISION C
3-2 SHEET 4
BI012789
HOSE KIT - BOOM/FEED - 16UFH CAROUSEL ROD CHANGER ASSEMBLY 1693844 REVISION C
3-2 SHEET 5
BI012789
HOSE KIT - BOOM/FEED - 16UFH CAROUSEL ROD CHANGER ASSEMBLY 1693844 REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
1 1 2 1 4 2 1 1 1 1 1 1 1 1 1 4 2 1 1 7 1 1 2 2 1 6 2 1 1 1 1 2 1 1 6 2 1 1 1 2 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
1693844 1067813 4136081 1067814 1067815 4102770 1003778 4136090 4136091 4136092 1067819 1067821 1067820 1067822 1067824 1067825 4191825 4137215 4200617 1067826 4191826 4136095 4136096 4136097 4136098 4136099 4192460 4136101 4136102 4136105 4200618 4136107 4136108 4136109 4136110 1003807 4192461 4136111 4192462 4201122 4192463 1067832 1067833 4200619
DESCRIPTION
HOSE KIT - BOOM/FEED - 16UFH CAROUSEL ROD CHANGER HOSE ASSEMBLY - JCDM3K-12-8 1/2" HOSE ASSEMBLY - JCAC12M-16-177 HOSE ASSEMBLY - JCAM3K-12-31 HOSE ASSEMBLY - JCAG1-16-50 HOSE ASSEMBLY - JCAC12M-12-177 HOSE ASSEMBLY - JCAM3K-06-171" HOSE ASSEMBLY - JCAM3K-06-150 HOSE ASSEMBLY - JCAM3K-06-156 HOSE ASSEMBLY - JCBM3K-06-7 1/2 HOSE ASSEMBLY - JCBM3K-04-49 HOSE ASSEMBLY - JCBM3K-04-66 HOSE ASSEMBLY - JCBM3K-04-91 HOSE ASSEMBLY - JCAM3K-04-106 HOSE ASSEMBLY - JCBM3K-12-16 HOSE ASSEMBLY - JCCM3K-12-13 HOSE ASSEMBLY - JCAM3K-04-192 HOSE ASSEMBLY - JCAM3K-04-55 HOSE ASSEMBLY - JCDM3K-04-68 HOSE ASSEMBLY - JCBM3K-04-58 HOSE ASSEMBLY - JCAM3K-06-192 HOSE ASSEMBLY - JCBM3K-06-5 1/4 HOSE ASSEMBLY - JCCM3K-16-194 HOSE ASSEMBLY - JCBM3K-12-192 HOSE ASSEMBLY - JCBM3K-12-186 HOSE ASSEMBLY - JCAM3K-06-30 HOSE ASSEMBLY - JCAM3K-12-196 HOSE ASSEMBLY - JCAM3K-06-12 HOSE ASSEMBLY - JCBM3K-06-59 HOSE ASSEMBLY - JCDM3K-12-8 HOSE ASSEMBLY - JCAM3K-12-11 1/2 HOSE ASSEMBLY - JCBM3K-06-57 HOSE ASSEMBLY - JCAM3K-06-45 HOSE ASSEMBLY - JCBM3K-06-34 HOSE ASSEMBLY - JCBM3K-06-33 HOSE ASSEMBLY - JCAM3K-06-100" HOSE ASSEMBLY - JCAM3K-06-222 HOSE ASSEMBLY - JCAM3K-06-148 HOSE ASSEMBLY - JCAM3K-16-196 HOSE ASSEMBLY - JCAM3K-06-140 HOSE ASSEMBLY - JCAM3K-06-156 HOSE ASSEMBLY - JCBM3K-08-60 HOSE ASSEMBLY - JCBM3K-08-40 HOSE ASSEMBLY - JCAM3K-12-11 1/4
3-2 SHEET 6
BI012789
RESERVOIR / VALVE INSTALLATION ASSEMBLY 1513479 REVISION C 17 18
43 46
1
6
5 38 39
40 41
3-3 SHEET 1
BI012789
RESERVOIR / VALVE INSTALLATION ASSEMBLY 1513479 REVISION C
3
30 17 18 27
7 28
54
26
13 10 31
27
34
34 57 56 10
9 53 55
34 34
26
33
11
11 34 15
4
47 34
10
15 32 29
55
56
58 18 49
65
52 51
63 71
57
70
62 59
26 53
43 51
60
66
60
66
64 67 68 69 48
3-3 SHEET 2
BI012789
RESERVOIR / VALVE INSTALLATION ASSEMBLY 1513479 REVISION C
44
42
5
21
22
50 21
35
11
11
12
14 14
11
21
25
42 45
16 23 16
16
19
19
19 20
8
37 2
43 46 36 3-3 SHEET 3
BI012789
RESERVOIR / VALVE INSTALLATION ASSEMBLY 1513479 REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1 2 1 1 1 1 1 2 1 3 5 1 1 2 2 3 4
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
1513479 1513480 42578 413228 441126 333017 401426 301913 44174 416967 46402-050 37827 45862 39479 31802 77848 30136 317801
18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 50
8 3 1 2 1 1 1 7 2 1 1 12 1 1 2 9 1 1 1 4 4 4 4 4 3 2 2 2 3 1 3
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
42625-050 18571 39869 37407 36085 62102 18564 416968 31804 84892 87641 34883 37821 51772 30870 44390 47025 39465 403404 42831-050 319560 42627 405576 16083 43989 6250 6412 65326 45301 441198 38686
DESCRIPTION
RESERVOIR / VALVE INSTALLATION HYDRAULIC RESERVOIR ASSEMBLY - 100 GAL CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.250L) VALVE, CONTROL, 6 BANK VALVE, PROPORTIONAL - 5 BANK 1412986 - MANIFOLD, HYDRALIC MANIFOLD, HYDRAULIC - DRAIN AT4439 - VALVE, SHUTTLE ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, RUN TEE 167670 - ADAPTER, STRAIGHT 172397 - ADAPTER, STRAIGHT ADAPTER, REDUCER 121530 - ADAPTER, STRAIGHT AT5582 - ADAPTER, ELBOW 121529 - ADAPTER, STRAIGHT 105133 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 7/8L) WASHER, FLAT (0.313, TYPE A) 121532 - ADAPTER STRAIGHT ADAPTER, NUT HEX CAP 137195 - ADAPTER, PLUG, STRAIGHT JB7200817 - ADAPTER 90DEG 151872 - ADAPTER, NUT HEX CAP NUT 124361 - ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, 90DEG JB7200503 - ADAPTER, STRAIGHT ADAPETR, ORIFICE 123985- ADAPTER, STRAIGHT 144445 - ADAPTER, ELBOW - 45DEG 121483 - ADAPTER, STRAIGHT 121539 - ADAPTER, STRAIGHT 5000797 - ADAPTER, STRAIGHT 189546 - ADAPTER, RUN TEE 167778 - ADAPTER, PLUG - STRAIGHT VALVE, COUNTERBALANCE BOLT, STUD - GR5 119481 NUT, LOCK - GR5 ( 1/2-13UNC,FLEXLOCK) WASHER, FLAT - 1/2" PAD, ISOLATOR WASHER, FLAT (0.375) JB7200256 - ADAPTER, SWIVEL CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 3.500L) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.500L) ADAPTER, 90DEG ADAPTER, 90DEG - SWIVEL VALVE, HYDRAULIC FLOW CONTROL JB7200074 - ADAPTER, 90DEG 3-3 SHEET 4
SECT-PAGE 3-4 3-9 3-10A
BI012789
RESERVOIR / VALVE INSTALLATION ASSEMBLY 1513479 REVISION C
ITEM QTY. U/M PART NO. 51 52 53 54 55 56 57 59 60 62 63 64 65 66 67 68 69 70
2 1 5 1 2 2 2 1 2 1 2 1 1 2 4 4 4 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
18563 47546 56439 38684 45302 61066 57728 30137 36084 441199 56006 440966 441766 36380 42556 6293 354293 354054
71
2
EA
13065
DESCRIPTION
140956 - ADAPTER, 90 DEG JB7163837 - ADAPTER, ELBOW - 90DEG 152195 - ADAPTER, HEX NUT CAP 203693 ADAPTER, ELBOW - 45DEG ADAPTER, RUN TEE ADAPTER, STRAIGHT JB7200515 - ADAPTER, REDUCER 1057473 - ADAPTER, STRAIGHT 121537 - ADAPTER STRAIGHT VALVE, BYPASS - PILOT OPERATED WASHER, FLAT (0.375, HARDENED) HYDRAULIC FILTER ASSEMBLY PLATE, MOUNT - FLOW CONTROL JB7204268 - ADAPTER, 90DEG CAPSCREW, HEX HEAD - GR5 -(1/4-20UNC, 3.500L) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) 95U1 - WASHER, FLAT (0.250, HARDENED) 75LM97 - CAPSCREW, FLANGED - GR5 (5/16-16UNC, 1.00) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.00L)
3-3 SHEET 5
SECT-PAGE
3-10
BI012789
HYDRAULIC RESERVOIR ASSEMBLY - 100 GAL ASSEMBLY 1513480 REVISION A
4 18 19 51 9
22 2 3 49 50 52
1 27 54 60
59
52 50
33 1
48
49
34
3
60
51
2
19
18
35
26
44 43
5
8 39 41
26
61
38
29 6 42 45
25
24 4
12 11 31
7 24
10 13 14
32
32
3-4 SHEET 1
BI012789
HYDRAULIC RESERVOIR ASSEMBLY - 100 GAL ASSEMBLY 1513480 REVISION A
10
30
9
37 14 13
22
9
24
4 46 47
20
23 15
21
16
17
17
17 21
15 20
3-4 SHEET 2
17
16
BI012789
HYDRAULIC RESERVOIR ASSEMBLY - 100 GAL ASSEMBLY 1513480 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5
1 1 1 1 1
EA EA EA EA EA
1513480 438964 413495 346336 441385 1510023
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31 32 33 34 35 37 38 39
1 1 1 2 1 1 1 2 1 2 2 4 1 1 2 2 1 2 2 1 2 1 1 2 1 1 1 1 1 2 1 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
414947 353125 414923 31805 414916 305965 38714 337754 404352 438635 438661 33375 33493 322885 301370 42978 57958 319467 31395 37827 35475 31802 31804 8318 45862 321039 337761 320167 319592 319595 18565 42543
41 42 43
2 4 2
EA EA EA
42624-050 42722-050 354047
44
2
EA
350337
45 46
4 4
EA EA
42625 6092
47
4
EA
55185
DESCRIPTION
HYDRAULIC RESERVOIR ASSEMBLY - 100 GAL RESERVOIR, WELDMENT FILTER ASSEMBLY, RETURN 149677 - FITTING, FLANGE ANCHOR VALVE TRAY ASSEMBLY COMPRESSOR DUMP VALVE ASSEMBLY RETROFIT KIT MANIFOLD AUXILIARY 5829326 - VALVE, HYDRAULIC FLOW CONTROL VALVE, SOLENOID - DIRECTIONAL - 3 WAY ADAPTER, 90DEG SCREEN, SUCTION JB7200775 - ADAPTER, STRAIGHT 140453 - ADAPTER, STRAIGHT 1417733 CLAMP, T NIPPLE, HOSE KIT ADAPTER, BULKHEAD - STRAIGHT ADAPTER, STRAIGHT FITTING, REUSEABLE - BRASS ADAPTER, 90DEG 1401691 - ADAPTER, SPLIT FLANGE KIT AT2229 - VALVE JB7119330 - ADAPTER, STRAIGHT GAUGE, OIL LEVEL - SIGHT 118513 - CLAMP, HOSE ADAPTER, STRAIGHT 167670 - ADAPTER STRAIGHT ADAPTER, 90DEG 121530 - ADAPTER, STRAIGHT ADAPTER, 90DEG 120082 - ELBOW, PIPE STREET - 90DEG 172397 - ADAPTER, STRAIGHT 1400275 - PLUG, MAGNETIC 1417738 - BREATHER, TANK, COUPLING, PIPE 119543 - NIPPLE, PIPE 119547 - NIPPLE, PIPE ADAPTER, 90DEG 123699 - CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.500L) W2 - WASHER, FLAT (0.250, TYPE A) CAPSCREW, HEX HEAD - GR8 (5/16-18UNC, 3.750L) 75LM50 - CAPSCREW, FLANGED - GR5 (5/16-18UNC, 0.750L) 50AW4 - NUT, FLANGE - GR5 (5/16- 18UNC, WHIZLOCK) WASHER, FLAT (0.312) 123699 - CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.00L) WASHER, FLAT (0.50, HARDENED) 3-4 SHEET 3
SECT-PAGE 3-7 3-5 3-7A 3-8 3-8A
BI012789
HYDRAULIC RESERVOIR ASSEMBLY - 100 GAL ASSEMBLY 1513480 REVISION A
ITEM QTY. U/M PART NO. 48 49
1 4
EA EA
30347 417225
50 51 52 54 59 60 61
4 4 1 1 1 5 4
EA EA EA EA EA EA EA
347067 88634 8295 7972 39694 42570 42836
DESCRIPTION
gasket, cover CAPSCREW, SOCKET HEAD - GR12.9 (M12 x 1.75 x 50) 168195 - WASHER, LOCK (1/2, HI COLLAR) CAPSCREW, METRIC (M12-1.75 X 32 LG) 122289 - PLUG, SQUARE HEAD NUT, HEX - LOCK (3/8-16UNC) 121527 - ADAPTER, STRAIGHT CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) WASHER, FLAT( 0.375, TYPE SAE)
3-4 SHEET 4
SECT-PAGE
BI012789
VALVE TRAY ASSEMBLY ASSEMBLY 441385 - REVISION B
21
26
12 13
8
32 56 32
42 17
12
6
30 49 52 53 54
3-5 SHEET 1
BI012789
VALVE TRAY ASSEMBLY ASSEMBLY 441385 - REVISION B
45 7
8
6
39 38 11 18
5
36
22
39
17
39 38
9 35
6
5
2 44 40
7
20 42 12
32 18 11
12 13 20 42 5 55 49 48 47 46
1
31
17 4
12 13 15
32
37 39
19
30
21
22
5
13
14 43 44
3 3
26
29
10
51 50 3
23
3-5 SHEET 2
21 27 41
4
BI012789
VALVE TRAY ASSEMBLY ASSEMBLY 441385 - REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 26 27 29 30 31 32 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
1 1 1 1 1 1 1 4 1 1 2 6 5 1 1 3 2 1 2 3 4 2 2 1 1 2 2 9 1 1 2 4 10 4 1 3 4 8 4 1 1 1 2 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
426705 426706 414946 414948 416538 414922 414951 414949 414950 421385 36084 36669 37827 56439 67775 18563 35475 65540 31802 46402 18564 37406 44174 407362 61057 37407 31804 39464 45862 84892 415221 6881 42570 56006 46858 344214 83879 7727 354296 317820 305965 38714 33321 31395 416833 68831 301913 32562 30075 306238
DESCRIPTION
VALVE TRAY ASSEMBLY MANIFOLD, HYDRAULIC, SMART DRILL MANIFOLD, HYDRAULIC, AUXILLARY 1-20 MANIFOLD, HYDRAULIC, AUXILLARY 3-20 VALVE, PRESSURE REDUCING, PILOT OPERATED PLATE, VALVE TRAY BRACKET, MANIFOLD, SMARTDRILL BRACKET, MANIFOLD, SMARTDRILL SPACER, MANIFOLD, SMARTDRILL SWITCH, HYDRAULIC, PRESSURE ADAPTER, STRAIGHT AERO, O-RING ADAPTER, HYDRAULIC ADAPTER, STRAIGHT AERO, O-RING ADAPTER, NUT, HEX CAP ADAPTER, STRAIGHT AERO, O-RING ADAPTER, 90 DEG ADAPTER, ELBOW AERO, 90 DEG, O-RING ADAPTER, TEE AERO ADAPTER, STRAIGHT AERO, O-RING ADAPTER, TEE RUN ADAPTER, STRAIGHT, O-RING ADAPTER, PLUG STRAIGHT, O-RING ADAPTER, STRAIGHT, O-RING ADAPTER, TEE ADAPTER, TEE, O-RING ADAPTER, PLUG STRAIGHT, O-RING ADAPTER, ELBOW AERO, 90 DEG, O-RING ADAPTER, PLUG STRAIGHT, O-RING ADAPTER, STRAIGHT, O-RING ADAPTER, STRAIGHT TUBE ASSEMBLY, SMART DRILL - 200 CAPSCREW, HEXHEAD CAPSCREW, HEXHEAD WASHER, FLAT CAPSCREW, HEXHEAD ADAPTER, STRAIGHT, O-RING ADAPTER, 90 DEG CAPSCREW, HEXHEAD WASHER, FLAT CAPSCREW, HEXHEAD ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, TEE ADAPTER, STRAIGHT ADAPTER, ORIFICE ADAPTER, ORIFICE VALVE, SHUTTLE, HYDRAULIC ADAPTER, STRAIGHT ADAPTER, STRAIGHT, O-RING ADAPTER, PLUG, HEX, EXTERNAL PIPE 3-5 SHEET 3
SECT-PAGE 3-6A 3-6B 3-6C 3-6D
BI012789
VALVE TRAY ASSEMBLY ASSEMBLY 441385 - REVISION B
ITEM QTY. U/M PART NO. 56
1
EA
30069
DESCRIPTION
PLUG, O-RING
3-5 SHEET 4
SECT-PAGE
BI012789
MANIFOLD, HYDRAULIC, SMART DRILL ASSEMBLY 426706 - REVISION -
15
19
14
13
18
9
12
7
17
10
8 1
3 5
4
6
11 10
20 19 2
3-6A SHEET 1
21
BI012789
MANIFOLD, HYDRAULIC, SMART DRILL ASSEMBLY 426706 - REVISION -
19
1 19 14
2 13 3
4 5
10 11 6 7 8 21
3-6A SHEET 2
9
12
BI012789
MANIFOLD, HYDRAULIC, SMART DRILL ASSEMBLY 426706 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 1 12 2 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
426706 V007948 V007949 V007950 V007949 413324 V007949 V007949 421383 V007540 V007949 V007949 V007540 V007953 V007954 ------------------------------V007955 421384
DESCRIPTION
MANIFOLD, HYDRAULIC, SMART DRILL PILOT, 3-WAY VALVE, CHECK PRESSURE REDUCER VALVE, CHECK PILOT TO CLOSE CHECK VALVE, CHECK VALVE, CHECK VALVE VALVE, SEQUENCE VALVE, CHECK VALVE, CHECK VALVE, SEQUENCE FITTING (RESTRICTOR) REDUCER, REMOTE PRESSURE PLUG, O-RING, FLUSH HEAD PLUG, PERMANENT PLUG, O-RING, FLUSH HEAD PLUG, O-RING, FLUSH HEAD PLUG W/ORIFICE BODY, VALVE COIL, 24V
3-6A SHEET 3
BI012789
MANIFOLD AUXILIARY 1 ASSEMBLY 414946 - REVISION -
2
2
2
2 4
5 4
4 4
4 5
4 4
7
4
2 3
3
3
5
3 7
6
4
4
4
5 2
2 2
2
3-6B SHEET 1
3
3
3
BI012789
MANIFOLD AUXILIARY 1 ASSEMBLY 414946 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
1 18 3 3 6 1 1 1 2
EA. EA. EA. EA. EA. EA. EA. EA. EA.
414946 V007543
V007544 V007545 V009060 V007546 V009061 V007547
DESCRIPTION
MANIFOLD AUXILIARY VALVE BODY FLUSH PLUG REGULATOR, PRESSURE COMPENSATED SPOOL, 4-WAY 3-POSITION, CLOSED CENTER COIL - 2 FOR EACH OF ABLVE SPOOL CARTRIDGE, 3-WAY 2-POSITION COIL PRESSURE REDUCING/DIRECT ACTING SPOOL FLUSH PLUG
3-6B SHEET 2
BI012789
MANIFOLD AUXILIARY 3 ASSEMBLY 414948 - REVISION A
2 2
4
2
2
5
5
2
5
4 2 3
3
6
6 3 6 5
3
1
2 2
6
4
5
2
3
3-6C SHEET 1
6
BI012789
MANIFOLD AUXILIARY 3 ASSEMBLY 414948 - REVISION A
3-6C SHEET 2
BI012789
MANIFOLD AUXILIARY 3 ASSEMBLY 414948 - REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6
1 12 1 1 1 1 1 1 1
EA. EA. EA. EA. EA. EA. EA. EA. EA.
414948 V007537
V007538 V009063 V009465 V007541 V009062 V007542 V009060
DESCRIPTION
MANIFOLD AUXILIARY VALVE BODY FLUSH PLUG SPOOL, 3-WAY COIL SPOOL, 3-WAY PROPORTIONAL FLOW CONTROL CARTRIDGE COIL PROPORTIONAL ELECTRIC RELIEF VALVE COIL
3-6C SHEET 3
BI012789
VALVE - PRESSURE - REDUCER ASSEMBLY 416538 REVISION -
3-6D SHEET 1
BI012789
VALVE - PRESSURE - REDUCER ASSEMBLY 416538 REVISION -
3-6D SHEET 2
BI012789
VALVE - PRESSURE - REDUCER ASSEMBLY 416538 REVISION -
QTY. PART NO. 1 1
416538 V007521 V012291
DESCRIPTION
VALVE - PRESSURE - REDUCER CARTRIDGE- VALVE REDUCER SEAL KIT
3-6D SHEET 3
BI012789
HYDRAULIC RETURN FILTER ASSEMBLY ASSEMBLY 413495 REVISION D
10 4
3 5 7 8 6 2 1 9
3-7 SHEET 1
BI012789
HYDRAULIC RETURN FILTER ASSEMBLY ASSEMBLY 413495 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10
1
EA
1 1 1 1 1 1
EA EA EA EA EA EA
413495 413496 ---------------V008624 V008625 V008626 V008627 V008628 V008629
DESCRIPTION
HYDRAULIC RETURN FILTER ASSEMBLY FILTER ELEMENT FILTER BOWL FILTER COVER FILTER HEAD O-RING O-RING O-RING O-RING O-RING INDICATOR, CLOGGING AT M1
3-7 SHEET 2
BI012789
COMPRESSOR DUMP VALVE ASSEMBLY - RETROFIT KIT ASSEMBLY 1510023 REVISION -
2
1 3
4 2
4
3
1
3-7A SHEET 1
BI012789
COMPRESSOR DUMP VALVE ASSEMBLY - RETROFIT KIT ASSEMBLY 1510023 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4
1 1 1 1 1
EA EA EA EA EA
1510023 1501241 1587682 1509556 1511107 1039514
DESCRIPTION
COMPRESSOR DUMP VALVE ASSEMBLY - RETROFIT KIT SOLENOID VALVE ASSEMBLY repair kit BRACKET, VALVE SOLENOID - WELDMENT HARNESS, CONNECTOR - LIGHTED JB7203973 - ADAPTER, 90DEG
3-7A SHEET 2
BI012789
MANIFOLD AUXILIARY 2 ASSEMBLY 414947 - REVISION A 3
5
3
5
3 4
4 3
3
2 5
4
5
5
3
4 3
2 2
2
3
5 4
5 5
3-8 SHEET 1
5
BI012789
MANIFOLD AUXILIARY 2 ASSEMBLY 414947 - REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5
1 5 8 1 2 2
EA. EA. EA. EA. EA. EA.
414947 V007523 ------------V007343 V007344 V009060
DESCRIPTION
MANIFOLD AUXILIARY 2 VALVE BODY FLUSH PLUG FLUSH PLUG PRESSURE REDUCING/RELIEVING VALVE SPOOL, 3-WAY DIRECTIONAL VALVE COIL
3-8 SHEET 2
BI012789
VALVE - SOLENOID - DIRECTIONAL - 3-WAY ASSEMBLY 414923 REVISION -
3-8A SHEET 1
BI012789
VALVE - SOLENOID - DIRECTIONAL - 3-WAY ASSEMBLY 414923 REVISION -
3-8A SHEET 2
BI012789
VALVE - SOLENOID - DIRECTIONAL - 3-WAY ASSEMBLY 414923 REVISION -
3-8A SHEET 3
BI012789
VALVE - SOLENOID - DIRECTIONAL - 3-WAY ASSEMBLY 414923 REVISION -
QTY. U/M PART NO. 1 1 1 1
EA EA EA EA
414923 V012423 V012424 V012425 V012426
DESCRIPTION
VALVE - SOLENOID - DIRECTIONAL - 3-WAY CARTRIDGE VALVE BODY COIL SEAL KIT
3-8A SHEET 4
BI012789
VALVE, CONTROL, 6 BANK ASSEMBLY 413228 REVISION A
5
7
7
7
8
8
9
10
1 3
2
3-9 SHEET 1
BI012789
VALVE, CONTROL, 6 BANK ASSEMBLY 413228 REVISION A
5 4
7 6
7
7
6
11
3-9 SHEET 2
8 6
8 11
BI012789
VALVE, CONTROL, 6 BANK ASSEMBLY 413228 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
1 6 6 1 1 3 3 2 1 1 2 6 6
EA EA EA EA EA EA EA EA EA EA EA EA EA
413228 V009314 V009305 V009315 V009316 V009302 V009317 V009313 V009318 V009312 V009319 V009320 V011582 V011583
DESCRIPTION
VALVE, CONTROL, 6 BANK MODULE, INLET ACTUATOR, MECHANICAL MODULE, BASIC SPOOL SOLENOID/COIL SPOOL SOLENOID/COIL SOLENOID/COIL END PLATE BOLT/SEAL KIT SPOOL SEAL, COIL SEAL, LEVER (ACTUATOR)
3-9 SHEET 3
BI012789
HYDRAULIC FILTER ASSEMBLY ASSEMBLY 440966 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4
1 1 1 1
EA EA EA EA
440966 V015142 V015461 V015462 V015463
DESCRIPTION
HYDRAULIC FILTER ASSEMBLY FILTER ELEMENT INDICATOR/GAUGE HEAD POPPET VALVE - 3PSI BYPASS ASSEMBLY
3-10 SHEET 1
BI012789
VALVE, PROPORTIONAL - 5 BANK ASSEMBLY 441126 REVISION -
1
2
3
4
5 6
10 9
8
7
3-10A SHEET 1
BI012789
VALVE, PROPORTIONAL - 5 BANK ASSEMBLY 441126 REVISION -
3-10A SHEET 2
BI012789
VALVE, PROPORTIONAL - 5 BANK ASSEMBLY 441126 REVISION -
ITEM QTY. U/M PART NO.
441126
1
1 1 1
EA EA EA
V009303 V009304 V012625
2
1 1 1 2 1
EA EA EA EA EA
V009307 4138303 V009188 4138309 V009309
4
1 1 1 2
EA EA EA EA
V009307 4138303 V009188 4138309
5
1 1 1
EA EA EA
V009303 4138308 V012625
6
1 1 1 5 2 1 1
EA EA EA EA EA EA EA
V009303 V009310 V012625 V009305 V009312 V009311 V009301
3
7 8 9 10
DESCRIPTION
VALVE, PROPORTIONAL - 5 BANK ****** HAMMER ****** WORK SECTION SPOOL COIL ASSEMBLY ****** LEFT TRACK ****** WORK SECTION SPOOL COIL ASSEMBLY ANTI CAVITY CHECKS MID INLET ****** RIGHT TRACK ****** WORK SECTION SPOOL COIL ASSEMBLY ANTI CAVITY CHECKS ****** FEED FORCE ****** WORK SECTION SPOOL COIL ASSEMBLY ****** ROTATION ****** WORK SECTION SPOOL COIL ASSEMBLY HANDLE END COVER TIE BOLT KIT END COVER
3-10A SHEET 3
BI012789
ELECTRICAL ASSEMBLY ASSEMBLY 1500858 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 9 11 12 13 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 38 39 40 41 43 44 45 46
2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
1500858 414203 327669 414899 427611 439449 438095 65627 433573 414447 414448 439400 418365 416630 418333 416936 416935 436615 415812 436608 416943 437946 436609 416942 419405 319153 438478 436611 436612 436616 436617 439317 1500780 1510028 4201210
DESCRIPTION
ELECTRICAL ASSEMBLY BATTERY, 12V. 800 CC 1407043 - SWITCH, BATTERY BRACKET BRACE, ELECTRICAL BOX CABLE, ELECTRICAL CAB - #2 TO MAIN CABLE, ELECTRICAL CAB - #5 TO ECM BOX SWITCH, SHUTDOWN KIT - SHUTDOWN SWITCH - ROPE PULL SWITCH, PRESSURE SWITCH, PRESSURE HARNESS, MAIN TO REAR BRACKET, OUTLET - ELECTRICAL OUTLET, ELECTRICAL LIGHT, WORK - 12VDC - 55W AMPLIFIER, ASSEMBLY, FEED FORCE AMPLIFIER, ASSEMBLY, FEED FLOW ELECTRICAL ENCLOSURE ASSEMBLY CLAMP CABLE, ELECTRICAL VALVE, BALL HARNESS, ENGINE TO ECM ENCLOSURE BATTERY CABLE INSTALLATION - TIER 3 ALARM, BACK UP HARNESS, WIRING, BACK LIGHTS 1155175 - TRANSMITTER, TEMPERATURE ECM INSTALLATION CABLE, ELECTRICAL, CAB #3 TO MAIN ELECTRICAL, CABLE, CAB #4 TO MAIN SCHEMATIC, ELECTRICAL DIAGRAM, ELECTRICAL BRACKET, VALVE - AIR LEVER, LOCKOUT KIT HARNESS, COMPRESSOR LOADING VALVE PAD, BATTERY
3-11 SHEET 1
SECT-PAGE
3-11A 3-11B 3-12
3-13 3-14 3-15
3-14B
3-14C 3-26 3-27
BI012789
CABLE - ELECTRICAL, CAB TO MAIN ASSEMBLY 439449 - REVSION D
28 29 30
26 27 31
25 24 23
23 24 25
3-11A SHEET 1
BI012789
CABLE - ELECTRICAL, CAB TO MAIN ASSEMBLY 439449 - REVSION D
ITEM QTY. U/M PART NO. 23 24 25 26 27 28 29 30 31
2 32 2 1 1 2 2 4 2
EA EA EA EA EA EA EA EA EA
416643 416650 416652 437050 437051 416859 416867 416651 416660
DESCRIPTION
CONNECTOR, ELECTRICAL - PLUG-HD CONTACT, ELECTRICAL - GOLD PLATED CONTACT, ELECTRICAL - GOLD PLATED CONNECTOR - ELEC - PLUG - 2 WAY CONNECTOR - ELEC - RECEPT - 2 WAY CONNECTOR, ELECTRICAL - PLUG - 2 PIN CONNECTOR, ELECTRICAL WEDGELOCK CONTACT, ELECTRICAL - GOLD PLATED CONTACT, ELECTRICAL - GOLD PLATED
3-11A SHEET 2
BI012789
CABLE, ELECTRICAL CAB TO ECM BOX ASSEMBLY 438095 - REVISION -
1
32 35
31
33 34
3-11B SHEET 1
BI012789
CABLE, ELECTRICAL CAB TO ECM BOX ASSEMBLY 438095 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 31 31 1 1
FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT EA EA EA EA
438095 416888-021 416888-022 416888-023 416888-024 416888-025 416888-026 416888-027 416888-028 416888-029 416888-020 416888-011 416888-012 416888-013 416888-014 416888-015 416888-016 416888-017 416888-018 416888-019 416888-010 416888-031 416888-032 416888-033 416888-034 416888-035 416888-036 416888-037 416888-038 416888-039 416888-030 416888-000 416651 416650 416638 416633
DESCRIPTION
CABLE, ELECTRICAL CAB TO ECM BOX WIRE, 18GA.-THHN BLUE/ONE (*13.01 FT) WIRE, 18GA.-THHN BLUE/TWO (*13.01 FT) WIRE, 18GA.-THHN BLUE/THREE (*13.01 FT) WIRE, 18GA.-THHN BLUE/FOUR (*13.01 FT) WIRE, 18GA.-THHN BLUE/FIVE (*13.01 FT) WIRE, 18GA.-THHN BLUE/SIX (*13.01 FT) WIRE, 18GA.-THHN BLUE/SEVEN (*13.01 FT) WIRE, 18GA.-THHN BLUE/EIGHT (*13.01 FT) WIRE, 18GA.-THHN BLUE/NINE (*13.01 FT) WIRE, 18GA.-THHN BLUE/ZERO (*13.01 FT) WIRE, 18GA.-THHN YELLOW/ONE (*13.01 FT) WIRE, 18GA.-THHN YELLOW/TWO (*13.01 FT) WIRE, 18GA.-THHN YELLOW/THREE (*13.01 FT) WIRE, 18GA.-THHN YELLOW/FOUR (*13.01 FT) WIRE, 18GA.-THHN YELLOW/FIVE (*13.01 FT) WIRE, 18GA.-THHN YELLOW/SIX (*13.01 FT) WIRE, 18GA.-THHN YELLOW/SEVEN (*13.01 FT) WIRE, 18GA.-THHN YELLOW/EIGHT (*13.01 FT) WIRE, 18GA.-THHN YELLOW/NINE (*13.01 FT) WIRE, 18GA.-THHN YELLOW/ZERO (*13.01 FT) WIRE, 18GA.-THHN WHITE/ONE (*13.01 FT) WIRE, 18GA.-THHN WHITE/TWO (*13.01 FT) WIRE, 18GA.-THHN WHITE/THREE (*13.01 FT) WIRE, 18GA.-THHN WHITE/FOUR (*13.01 FT) WIRE, 18GA.-THHN WHITE/FIVE (*13.01 FT) WIRE, 18GA.-THHN WHITE/SIX (*13.01 FT) WIRE, 18GA.-THHN WHITE/SEVEN (*13.01 FT) WIRE, 18GA.-THHN WHITE/EIGHT (*13.01 FT) WIRE, 18GA.-THHN WHITE/NINE (*13.01 FT) WIRE, 18GA.-THHN WHITE/ZERO (*13.01 FT) WIRE, 18GA-THHN BLACK/ZERO (*13.01 FT) CONTACT, ELECTRICAL- GOLD PLAT CONTACT, ELECTRICAL- GOLD PLAT CONNECTOR, ELECTRICAL- PLUG-HD CONNECTOR, ELECTRICAL- PLUG-HD
3-11B SHEET 2
BI012789
SHUTDOWN SWITCH KIT, ROPE PULL ASSEMBLY 433573 - REVISION A
9 10 1
7
8 5
2
3 2 4 6
7 8
7
8 5
9 10
7 1
2
3
3-12 SHEET 1
2
4
6
8
BI012789
SHUTDOWN SWITCH KIT, ROPE PULL ASSEMBLY 433573 - REVISION A
1
3-12 SHEET 2
BI012789
SHUTDOWN SWITCH KIT, ROPE PULL ASSEMBLY 433573 - REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10
1 1 3 1 1 1 4 4 4 4
EA EA FT EA EA EA EA EA EA EA
433573 424854 411185 411187 411188 433572 413438 75LM52 78171 T104335 9208
DESCRIPTION
SHUTDOWN SWITCH KIT, ROPE PULL SWITCH, SHUTDOWN TENSIONER KIT, SAFETY SWITCH ROPE, SAFETY SWITCH, RED EYEBOLT MOUNT, SHUTDOWN SWITCH BRACKET, EYE CAPSCREW, FLANGED NUT, LOCK CAPSCREW, SOCKET HEAD SST - (10-24UNC, 1.00l) NUT, LOCK
3-12 SHEET 3
BI012789
HARNESS - MACHINE - MAIN TO REAR ASSEMBLY 439400 REVISION B
20 21 22
20 21 22
20 21 22
26 22 21 20
28 20 1
27
23 24 25 20 21 22 20 21 22
3-12A SHEET 1
BI012789
HARNESS - MACHINE - MAIN TO REAR ASSEMBLY 439400 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
1 * * * * * * * * * * * * 30 6 6 4 1 1 1 2 2
EA FT FT FT FT FT FT FT FT FT FT FT FT EA EA EA EA EA EA EA EA EA
439400 416643 416888-093 416888-097 416888-098 416888-099 416888-060 416888-000 416888-073 416888-010 416888-011 416888-037 17824 416890-029 416650 416858 416860 416651 416867 416868 334550 45252 416652
DESCRIPTION
HARNESS - MACHINE - MAIN TO REAR CONNECTOR, ELECTRICAL- RECEPTACLE WIRE, 18GA .- TFFN - GREEN/3 (*Specify Length 15.75) WIRE, 18GA .- TFFN - GREEN/7 (*Specify Length 11.25) WIRE, 18GA .- TFFN - GREEN/8 (*Specify Length 15.66) WIRE, 18GA .- TFFN - GREEN/9 (*Specify Length 13.58) WIRE, 18GA .- TFFN - GRAY/0 (*Specify Length 5.08) WIRE, 18GA .- TFFN - BLACK/0 (*Specify Length 5.08) WIRE, 18GA .- TFFN - PINK/3 (*Specify Length 8.33) WIRE, 18GA .- TFFN - YELLOW/0 (*Specify Length 10.83) WIRE, 18GA .- TFFN - YELLOW/1 (*Specify Length 10.83) WIRE, 18GA .- TFFN - WHITE/7 (*Specify Length 9.92) WIRE, 18GA .- TFFN - RED (*Specify Length 12.08) WIRE, 12GA. - THHN - RED/NINE (*Specify Length 12.08) CONTACT, ELECTRICAL - GOLD PLATED - 16 PIN CONNECTOR, ELECTRICAL - RECEPTACLE CONNECTOR, ELECTRICAL - WEDGELOCK- 2 PIN CONTACT, ELECTRICAL - GOLD PLATED - 16 SOCKET CONNECTOR, ELECTRICAL RECEPTACLE - PLUG CONNECTOR, ELECTRICAL - WEDGELOCK - SOCKET TERMINAL, RING #10-22/16 TERMINAL, RING-12/10AWG - 1/4 STUD CONTACT, ELECTRICAL - GOLD PLATED - 12 PIN
3-12A SHEET 2
BI012789
ASSEMBLY, AMPLIFIER, CORD FEED FORCE ASSEMBLY 416936 REVISION -
1
2
3-13 SHEET 1
3
4
BI012789
ASSEMBLY, AMPLIFIER, CORD FEED FORCE ASSEMBLY 416936 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4
1 1 1 4
EA EA EA EA
416936 415257 416868 416867 416651
DESCRIPTION
ASSEMBLY, AMPLIFIER, CORD FEED FORCE CONTROLLER / AMPLIFIER VALVE, PROPORTIONAL CONNECTOR, ELECTRICAL, SOCKET CONNECTOR, ELECTRICAL, 4 PIN CONTACT, ELECTRICAL, 16 SOCKET
3-13 SHEET 2
BI012789
ASSEMBLY, AMPLIFIER, CORD FEED FLOW ASSEMBLY 416935 REVISION -
1
2
3-14 SHEET 1
3
4
BI012789
ASSEMBLY, AMPLIFIER, CORD FEED FLOW ASSEMBLY 416935 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4
1 1 1 3
EA EA EA EA
416935 415257 416864 416863 416651
DESCRIPTION
ASSEMBLY, AMPLIFIER, CORD FEED FLOW CONTROLLER / AMPLIFIER VALVE, PROPORTIONAL CONNECTOR, ELECTRICAL CONNECTOR, ELECTRICAL, 3 PIN CONTACT, ELECTRICAL, 16 SOCKET
3-14 SHEET 2
BI012789
HARNESS- ENGINE TO ECM ENCLOSURE ASSEMBLY 437946 REVISION -
3-14A SHEET 1
BI012789
HARNESS- ENGINE TO ECM ENCLOSURE ASSEMBLY 437946 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
1 1 47 9 12 1 6 1 1 1 1 3 2 2 8 2 2 2 4 2 2 1 1 1 1 11 1 1 1 1 2 2 3 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
437946 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
DESCRIPTION
HARNESS- ENGINE TO ECM ENCLOSURE CONNECTOR WEDGE LOCK TERMINAL, SOCKET - SIZE 20 (18-20GA.) TERMINAL, SOCKET - SIZE 16 (16-18GA.) TERMINAL, SOCKET - SIZE 16 (14-16GA.) PLUG, SEALING - SIZE 20 SPLICE CONNECTOR - 2 POSITION PLUG, SEALING - SIZE 16 TERMINAL, 1/4" RING - YELLOW TERMINAL, 3/8" RING - RED TERMINAL, 3/8" RING - YELLOW FUSE HOLDER FUSE COVER TERMINAL, SOCKET - (10-12GA.) FUSE, 25 AMP SEAL SEAL TERMINAL, PACKARD, RELAY RELAY SOCKET, PACKARD RELAY, 24V, 50A CONNECTOR KIT, 20 POS, CONNECTOR KIT, 12 POS, CONNECTOR KIT, 8 POS, CONNECTOR KIT, 6 POS, CONNECTOR KIT, 1 POS, CONNECTOR KIT, 2 POS, CONNECTOR KIT, PACKARD, 2 POS, CONNECTOR, AMP, 3 POS WEDGE LOCK TERMINAL, PACKARD, SOCKET )16-18GA) CABLE, SEAL - AMP - YELLOW TERMINAL, AMP - SOCKET (16-10GA) CONNECTOR SEAL - AMP - YELLOW DIODE
3-14A SHEET 2
BI012789
BATTERY CABLE INSTALLATION - TIER 3 ASSEMBLY 436609 REVISION A
1
2 3
5
4
3-14B SHEET 1
BI012789
BATTERY CABLE INSTALLATION - TIER 3 ASSEMBLY 436609 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5
1 1 1 1 1
EA EA EA EA EA
436609 439386 419012 419011 439385 419013
DESCRIPTION
BATTERY CABLE INSTALLATION - TIER 3 CABLE, BATTERY - POSITIVE (45" LONG) CABLE, BATTERY - NEGATIVE (23" LONG) CABLE, BATTERY - NEGATIVE (32" LONG) CABLE, BATTERY - POSITIVE (32 1/2" LONG CABLE, BATTERY - NEGATIVE (31" LONG)
3-14B SHEET 2
BI012789
ECM - INSTALLATION ASSEMBLY 438478 - REVISION A
15 14
3 1
5
10 11 12 8
3-14C SHEET 1
9
BI012789
ECM - INSTALLATION ASSEMBLY 438478 - REVISION A
3 13 3 1
6
5 4
2
9
8
3-14C SHEET 2
7
BI012789
ECM - INSTALLATION ASSEMBLY 438478 - REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 1 1 1 1 4 4 4 4 2 2 2 4 2 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
438478 437945 438006 438005 438326 438327 354046 350335 49149 83151 42625 319557 354054 405082 9208 319878
DESCRIPTION
ECM - INSTALLATION ECM - ENCLOSURE BRACKET - ECM - WELDMENT - RT PLATE - DETAIL ANGLE - DETAIL BRACKET - ECM - WELDMENT CAPSCREW, FLANGED NUT, FLANGE WASHER, FLAT CAPSCREW, HEX WASHER, FLAT NUT, LOCK CAPSCREW, FLANGED CAPSCREW (METRIC) NUT, LOCK CAPSCREW, SKTHEAD
3-14C SHEET 3
BI012789
ELECTRICAL ENCLOSURE ASSEMBLY ASSEMBLY 436615 - REVISION D
16
15
15 6
6 22
8
15
34
21
33
9
5 36 35
28 29 17
42 43
16
6
37 7
16 6
23 18
19 18 20
16
6
15
15
3-15 SHEET 1
24 25
BI012789
ELECTRICAL ENCLOSURE ASSEMBLY ASSEMBLY 436615 - REVISION D
40
1
39 41 32 38
3-15 SHEET 2
BI012789
ELECTRICAL ENCLOSURE ASSEMBLY ASSEMBLY 436615 - REVISION D
11
10
11
13
11
14
2 3
3
2
2 3
3
12
12
2
3 4
4
3-15 SHEET 3
3 4
BI012789
ELECTRICAL ENCLOSURE ASSEMBLY ASSEMBLY 436615 - REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 32 33 34 35 36 37 38 39 40 41 42 43
1 20 84 3 1 2 1 1 1 1 3 14 1 1 * 6 1 4 1 1 1 1 1 4 4 4 4 4 4 1 1 1 8 4 1 1 1 1 1 1 4
EA EA EA EA EA EA EA EA EA EA EA EA EA EA FT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
436615 414029 415048 415049 415050 414449 414453 422305 439823 421429 415046 415051 415047 416223 416222 328238 417013 419645 417029 417031 417030 349255 403689 418646 354049 410563 404002 403987 306062 9208 418418 421428 421387 350906 419673 439822 418642 418636 427226 418714 335061 350905
DESCRIPTION
ELECTRICAL ENCLOSURE ASSEMBLY ELECTRICAL ENCLOSURE ASSEMBLY BLOCK, TERMINAL - 4 COND. CENTER BLOCK, TERMINAL - 4 COND. CENTER BLOCK, TERMINAL - 2 COND. END CARD, RELAY DUCT, WIRING CONNECTOR ASSEMBLY - ELECTRICAL HARNESS, ELECTRIC BOX - REAR CONNECTOR ASSEMBLY - ELECTRICAL CARD, MARKER PLATE, END-W/FIXING FLANGE BAR, JUMPER CARD - MARKER CARD - MARKER COVER, WIRE DUCT (*7.15 FT) PAD, MOISTURE CONVERTER ASSEMBLY - ELECTRICAL RELAY - 1 CHANGEOVER CONTACT TERMINAL BLOCK - PLUGGABLE MODULE RELAY, LATCHING JUMPER RELAY - 24VDC RAIL, CARRIER CAPSCREW, FLANGED NUT - COUPLING DIODE - MOLDED PLUG - DIODE SCREW, MACHINE NUT, LOCK HARNESS, WIRE - LEFT CONNECTOR ASSEMBLY - ELECTRICAL HARNESS, WIRING SCREW, MACH, RD HD COUPLING, NUT CONNECTOR, ASSEMBLY ELECTRICAL HARNESS, WIRE - WORK LIGHTS HARNESS, WIRE - A/C HARNESS, WIRE - RIGHT HARNESS, WIRE ANGLE INDICATOR CIRCUIT BKR PB RESET SCREW, MACH, RD HD
3-15 SHEET 4
SECT-PAGE
3-22 3-25 3-24 3-23 3-20 3-19 3-21
BI012789
CONNECTOR ASSEMBLY - UPPER PANEL ASSEMBLY 422305 REVISION -
22
23
1
21
22 24
3-16 SHEET 1
BI012789
CONNECTOR ASSEMBLY - UPPER PANEL ASSEMBLY 422305 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 1 1 1 18 3
FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT EA EA EA EA EA
422305 416888-090 416888-060 416888-093 416890-030 416890-020 416888-094 416890-001 99361-050 416888-082 416888-084 416888-085 416888-086 416888-089 416888-069 416888-078 416888-000 416888-010 416888-013 416888-022 416888-023 416888-025 416639 416988 416990 416650 416652
DESCRIPTION
CONNECTOR ASSEMBLY - UPPER PANEL WIRE, 18GA. - TFFN - GREEN/0 WIRE, 18GA. - TFFN - GRAY/0 WIRE, 18GA. - TFFN - GREEN/3 WIRE, 12GA. - THHN - BLUE/0 WIRE, 12GA. - THHN - RED/ZERO WIRE, 18GA. - TFFN - GREEN/4 WIRE, 12GA. - THHN - GREEN/ONE WIRE, 16GA - SXL - TAN 50V WIRE, 18GA. - TFFN - TAN/2 WIRE, 18GA. - TFFN - TAN/4 WIRE, 18GA. - TFFN - TAN/5 WIRE, 18GA. - TFFN - TFFN TAN/6 WIRE, 18GA. - TFFN - TFFN TAN/9 WIRE, 18GA. - TFFN - TFFN GRAY/9 WIRE, 18GA. - TFFN - TFFN PINK/8 WIRE, 18GA. - TFFN - BLACK/0 WIRE, 18GA. - TFFN - YELLOW/0 WIRE, 18GA. - TFFN - YELLOW/3 WIRE, 18GA. - TFFN - BLUE/2 WIRE, 18GA. - TFFN - BLUE/3 WIRE, 18GA. - TFFN - BLUE/5 CONNECTOR, ELECTRICAL - RECEPTACLE NUT, PANEL LOCKWASHER, PANEL CONTACT, ELECTRICAL - GOLD PLATED - 16 PIN CONTACT, ELECTRICAL GOLD PLATED - 12 PIN
3-16 SHEET 2
BI012789
HARNESS, REAR ELECTRICAL BOX ASSEMBLY 439823 REVISION A
2
23 22 21 20 1
3-17 SHEET 1
19
BI012789
HARNESS, REAR ELECTRICAL BOX ASSEMBLY 439823 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 14 15 16 17 18 19 20 21 22 23
1 * * * * * * * * * * * * 16 2 1 1
EA FT FT FT FT FT FT FT FT FT FT FT FT EA EA EA EA
439823 416642 416888-093 416888-097 416888-098 416888-099 416888-060 416888-000 416888-073 416888-010 416888-011 416888-037 17824 416890-029 416651 416660 416988 416990
DESCRIPTION
HARNESS, REAR ELECTRICAL BOX CONNECTOR, ELECTRICAL- RECEPTACLE-HD34-2 WIRE, 18GA.-TFFN GREEN/3 (*Specify Length 3.01) WIRE, 18GA.-TFFN GREEN/7 (*Specify Length 3.01) WIRE, 18GA.-TFFN GREEN/8 (*Specify Length 3.01) WIRE, 18GA.-TFFN GREEN/9 (*Specify Length 3.01) WIRE, 18GA.-TFFN GRAY/0 (*Specify Length 3.01) WIRE, 18GA.-TFFN BLACK/0 (*Specify Length 3.01) WIRE, 18GA.-TFFN PINK/3 (*Specify Length 3.01) WIRE, 18GA.-TFFN YELLOW/0 (*Specify Length 3.01) WIRE, 18GA.-TFFN YELLOW/1 (*Specify Length 3.01) WIRE, 18GA.-TFFN WHITE/7 (*Specify Length 3.01) WIRE, 10GA.-THHN RED (*Specify Length 3.01) WIRE, 12GA.-THHN RED/NINE (*Specify Length 3.01) CONTACT, ELECTRICAL- GOLD PLATED-16 SOCK CONTACT, ELEC., GOLD PLATED-12 SOCKET NUT, PANEL 1 11/16-24 LOCKWASHER, PANEL
3-17 SHEET 2
BI012789
CONNECTOR ASSEMBLY - JOYSTICK ASSEMBLY 421429 REVISION A
25
27 24
1
26
3-18 SHEET 1
23
BI012789
CONNECTOR ASSEMBLY - JOYSTICK ASSEMBLY 421429 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
3 3 3 3 3 3 3 3 6 3 3 3 3 3 3 3 3 3 12 3 3 6 6 1 1 1 29
FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT EA EA EA EA
421429 416888-052 416888-053 416888-054 416888-055 416888-056 416888-057 416888-020 416888-021 416888-023 416888-025 416888-026 416888-027 416888-014 416888-015 416888-016 416888-017 416888-018 416888-019 416888-000 416888-080 416888-086 416888-039 416888-069 416634 416988 416990 416650
DESCRIPTION
CONNECTOR ASSEMBLY - JOYSTICK WIRE, 18GA. - TFFN - ORANGE/2 WIRE, 18GA. - TFFN - ORANGE/3 WIRE, 18GA. - TFFN - ORANGE/4 WIRE, 18GA. - TFFN - ORANGE/5 WIRE, 18GA. - TFFN - ORANGE/6 WIRE, 18GA. - TFFN - ORANGE/7 WIRE, 18GA. - TFFN - BLUE/0 WIRE, 18GA. - TFFN - BLUE/1 WIRE, 18GA. - TFFN - BLUE/3 WIRE, 18GA. - TFFN - BLUE/5 WIRE, 18GA. - TFFN - BLUE/6 WIRE, 18GA. - TFFN - BLUE/7 WIRE, 18GA. - TFFN - YELLOW/4 WIRE, 18GA. - TFFN - YELLOW/5 WIRE, 18GA. - TFFN - YELLOW/6 WIRE, 18GA. - TFFN - YELLOW/7 WIRE, 18GA. - TFFN - YELLOW/8 WIRE, 18GA. - TFFN - YELLOW/9 WIRE, 18GA. - TFFN - BLACK/0 WIRE, 18GA. - TFFN - TAN/0 WIRE, 18GA. - TFFN - TAN/6 WIRE, 18GA. - TFFN - WHITE/9 WIRE, 18GA. - TFFN - GRAY/9 CONNECTOR, ELECTRICAL - RECEPTACLE NUT, PANEL LOCKWASHER, PANEL CONTACT, ELECTRICAL - GOLD PLATED - 16 PIN
3-18 SHEET 2
BI012789
HARNESS - WIRE - RIGHT ASSEMBLY 427226 REVISION -
24 23 22
22
22
22
22
22
22
21 20 19 18 17 16 15 14
14 13 12 11 10
6 5 4
4
3 2 1
3-19 SHEET 1
BI012789
HARNESS - WIRE - RIGHT ASSEMBLY 427226 REVISION -
48 52 39 37 33
36
36
34
34
32 50
32
46
27
47
36
36
26
52
52
45
45
37
37
33
33
36
29
31
33
28
30
32
27
27
25 44
45
37
37
36 33 32
34
34
32
32
38 40
40
40
40
40
41
42
33
3-19 SHEET 2
42
42
42
43
52 51 27 26 25
BI012789
HARNESS - WIRE - RIGHT ASSEMBLY 427226 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 50 51 52
* * 17 8 17 23 * * * * 9 * 17 17 * * * * * * * 3 3 13 1 1 1 1 8 6 6 1 8 6 * 5 * * * * * * * * * * 5 5
FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT EA EA EA EA EA EA EA EA EA EA EA EA EA FT FT FT FT FT FT FT FT FT FT FT FT FT EA
427226 416888-000 416888-108 416888-000 416888-038 416888-108 416888-022 416888-077 416888-076 416888-075 416888-074 416888-039 416888-072 416888-070 416888-071 416888-079 416888-091 416888-051 416888-050 416888-004 416888-004 416888-078 416858 416860 416650 416866 416869 416862 416865 98241 418424 418423 418427 418425 418428 418422 418421 418422 418421 418421 418421 418421 418421 418421 418421 418421 418421 418421 418586
DESCRIPTION
HARNESS - WIRE - RIGHT WIRE, BLACK / #0 (*17.50 FT) WIRE, RED / #8 (*17.50 FT) WIRE, BLACK / #0 WIRE, WHITE / #8 WIRE, RED / #8 WIRE, BLUE / #2 WIRE, PINK / #7 (*21.50 FT) WIRE, PINK / #6 (*21.50 FT) WIRE, PINK / #5 (*20.50 FT) WIRE, PINK / #4 (*20.50 FT) WIRE, WHITE / #9 WIRE, PINK / #2 (*17.50 FT) WIRE, PINK / #0 WIRE, PINK / #1 WIRE, PINK / #9 (*16.50 FT) WIRE, GREEN / #1 (*16.50 FT) WIRE, ORANGE / #1 (*17.50 FT) WIRE, ORANGE / #0 (*17.50 FT) WIRE, BLACK / #4 (*83.50 FT) WIRE, BLACK / #4 (*17.50 FT) WIRE, PINK / #8 (*17.50 FT) CONNECTOR - ELECTRICAL - RECEPTACLE CONNECTOR - ELECTRICAL CONTACT - ELECTRICAL - GOLD PLATED CONNECTOR - ELECTRICAL - RECEPTACLE CONNECTOR - ELECTRICAL CONNECTOR - ELECTRICAL - RECEPTACLE CONNECTOR - ELECTRICAL CONNECTOR FITTING - CONDUIT - TEE FITTING - CONDUIT - TEE ELBOW - 90 DEGREE CONDUIT ADAPTER - CONDUIT - THREADED REDUCER - CONDUIT CONDUIT - FLEX (*10.17 FT) CONDUIT - FLEX CONDUIT - FLEX (*.83 FT) CONDUIT - FLEX (*.63 FT) CONDUIT - FLEX (*.67 FT) CONDUIT - FLEX (*2.13 FT) CONDUIT - FLEX (*1.33 FT) CONDUIT - FLEX (*3.50 FT) CONDUIT - FLEX (*2.50 FT) CONDUIT - FLEX (*6.67 FT) CONDUIT - FLEX (*7.33 FT) CONDUIT - FLEX (*2.67 FT) CONDUIT - FLEX CAP - END - CONDUIT 3-19 SHEET 3
BI012789
HARNESS, WIRE, A/C ASSEMBLY 418636 REVISION D
1
10
2 3 4 5 6 7
11
11
7
5 9 8
7
3
1
4 12 13
2 12 14 15 16
3-20 SHEET 1
6 12 14 15 16
BI012789
HARNESS, WIRE, A/C ASSEMBLY 418636 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
* * * * * * * * * 1 2 3 2 2 2 4
FT FT FT FT FT FT FT FT FT EA EA EA EA EA EA EA
418636 17818 17816 88016 44092 99337 99330 418421 418421 418421 418635 418423 418586 69496 416858 416860 416650
DESCRIPTION
HARNESS, WIRE, A/C WIRE, BLACK (*21.75 FT) WIRE, WHITE (*21.75 FT) WIRE, YELLOW / WHITE STRIPE (*21.75 FT) WIRE, YELLOW WITH / BLUE STRIPE (*21.75 FT) WIRE, ELECTRICAL, BLUE / TAN (*21.75 FT) WIRE, ELECTRICAL, BLACK / PINK (*21.75 FT) CONDUIT, FLEX (*22.25 FT) CONDUIT, FLEX (*3.75 FT) CONDUIT, FLEX (*2.43 FT) CONNECTOR, CONDUIT, 90 DEG FITTING, CONDUIT, TEE CAP, END, CONDUIT CONNECTOR, WIRE FULLY INSULATED CONNECTOR, ELECTRICAL, RECEPTACLE CONNECTOR, ELECTRICAL CONTACT, ELECTRICAL, GOLD PLATED
3-20 SHEET 2
BI012789
HARNESS - WIRE - ANGLE INDICATOR ASSEMBLY 418714 REVISION A
1
8
2 3 4 5 6 7
1 2 3 9
4
7
7
5
6
3-21 SHEET 1
BI012789
HARNESS - WIRE - ANGLE INDICATOR ASSEMBLY 418714 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9
* * * * * * * 1 1
FT FT FT FT FT FT FT EA EA
418714 416888-082 416888-084 416888-085 416888-089 416888-041 416888-012 418421 418635 418423
DESCRIPTION
HARNESS - WIRE - ANGLE INDICATOR WIRE, TAN / #2 (*50.67 FT) WIRE, TAN / #4 (*50.67 FT) WIRE, TAN / #5 (*50.67 FT) WIRE, TAN / #9 (*50.67 FT) WIRE, PURPLE / #1 (*50.67 FT) WIRE, YELLOW / #2 (*50.67 FT) CONDUIT, FLEX (*47.3 FT) CONNECTOR, CONDUIT - 90 DEG FITTING, CONDUIT - TEE
3-21 SHEET 2
BI012789
HARNESS, WIRE, LEFT ASSEMBLY 418418 REVISION D
24
23 22
22
14
22
14
14
14
21
15
20
15
15
20 19
19
18
18 17
17
18
17
16
16 15
14 13 12 11 10 9 8 7 6 5 4 3 2 1 23
3-22 SHEET 1
BI012789
HARNESS, WIRE, LEFT ASSEMBLY 418418 REVISION D
36 31 30 39
28
31
24
30 28 24
37 31
38
30
31
28
38
30
24
30
28
29
24 31 24 26 24 27 30 25
33 33 33 33 33 33 33 33 33
3-22 SHEET 2
30 30
BI012789
HARNESS, WIRE, LEFT ASSEMBLY 418418 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 36 37 38 39
* * 18 14 18 * 15 * 17 * 16 * * * * * 22 21 * * 16 23 18 14 1 * * 10 3 14 11 9 * * * * 3
FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT EA EA FT FT EA EA EA EA FT FT FT FT FT FT
418418 416888-021 416888-020 416888-017 416888-047 416888-019 416888-029 416888-028 416888-027 416888-036 416888-035 416888-034 416888-033 416888-018 416888-000 416888-001 416888-002 416888-100 416888-108 416888-105 416888-103 416888-025 416888-004 416888-016 98241 418427 418422 418421 418424 418423 418425 418428 418422 418421 418421 418421 418421 418421
DESCRIPTION
HARNESS, WIRE, LEFT WIRE - BLUE / #1 (*18.50 FT) WIRE - BLUE / #0 (*18.50 FT) WIRE - YELLOW / #7 WIRE - PURPLE / #7 WIRE - YELLOW / #9 WIRE - BLUE / #9 (*15.50 FT) WIRE - BLUE / #8 WIRE - BLUE / #7 (*16.50 FT) WIRE - WHITE / #6 WIRE - WHITE / #5 (*17.50 FT) WIRE - WHITE / #4 WIRE - WHITE / #3 (*16.50 FT) WIRE - YELLOW / #8 (*18.50 FT) WIRE - BLACK / #0 (*25.50 FT) WIRE - BLACK / #1 (*23.50 FT) WIRE - BLACK / #2 (*20.50 FT) WIRE - RED / #0 WIRE - RED / #8 WIRE - RED / #5 (*19.50 FT) WIRE - RED / #3 (*19.50 FT) WIRE - BLUE / #5 WIRE - BLACK / #4 WIRE - YELLOW / #6 CONNECTOR ELBOW, CONDUIT, 90 DEG CONDUIT, FLEX (*0.75 FT) CONDUIT, FLEX (*13.67 FT) FITTING, CONDUIT, TEE FITTING, CONDUIT, TEE ADAPTER, CONDUIT, THREADED REDUCER, CONDUIT CONDUIT, FLEX CONDUIT, FLEX (*0.33 FT) CONDUIT, FLEX (*2.50 FT) CONDUIT, FLEX (*4.17 FT) CONDUIT, FLEX (*3.33 FT) CONDUIT, FLEX
3-22 SHEET 3
BI012789
HARNESS, WIRE, WORK LIGHTS ASSEMBLY 418642 REVISION B
1
5
2 3 4 6
9 3 7
8
1
2 10 11
3-23 SHEET 1
4 10 11
BI012789
HARNESS, WIRE, WORK LIGHTS ASSEMBLY 418642 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
* * * * 1 * * * 1 2 4
FT FT FT FT EA FT FT FT EA EA EA
418642 99313 17818 99316 17818 418635 418421 418421 418421 418423 418586 69496
DESCRIPTION
HARNESS, WIRE, WORK LIGHTS WIRE, RED / WHITE STRIPE (*12.67 FT) WIRE, BLACK (*12.67 FT) WIRE, RED / YELLOW STRIPE (*5.92 FT) WIRE, BLACK (*5.92 FT) CONNECTOR, CONDUIT, 90 DEG CONDUIT, FLEX (*2.92 FT) CONDUIT, FLEX (*1.76 FT) CONDUIT, FLEX (*8.51 FT) FITTING, CONDUIT, TEE CAP, END, CONDUIT CONNECTOR, WIRE FULLY INSULATED
3-23 SHEET 2
BI012789
CONNECTOR, ASSEMBLY - ELECTRICAL BOX ASSEMBLY 439822 - REVISION -
18
22 21
19
20
3-24 SHEET 1
1
17
BI012789
CONNECTOR, ASSEMBLY - ELECTRICAL BOX ASSEMBLY 439822 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
* * * * * * * * * * * * * * * * * 1 1 1 16 1
FT FT FT FT FT EA FT FT FT FT FT FT FT FT FT FT FT EA EA EA EA EA
439822 416888-000 416890-026 416888-060 416890-025 416888-061 416888-091 416888-039 416888-093 416888-095 416888-097 416888-098 416888-099 416888-010 416888-086 416888-086 44090 17818 416642 416988 416990 416651 416660
DESCRIPTION
CONNECTOR, ASSEMBLY - ELECTRICAL BOX WIRE, 18GA - THHN BLACK/ZERO (*3.01 FT) WIRE, 12GA. - THHN RED/SIX (*3.01 FT) WIRE, 18GA. - THHN GRAY/ZERO (*3.01 FT) WIRE, 12GA. - THHN RED/FIVE (*3.01 FT) WIRE, 18GA. - THHN GRAY/ONE (*3.01 FT) WIRE, 18GA. - THHN GREEN/ONE (*3.01 FT) WIRE, 18GA. - THHN WHITE/NINE (*3.01 FT) WIRE, 18GA. - THHN GREEN/THREE (*3.01 FT) WIRE, 18GA. - THHN GREEN/FIVE (*3.01 FT) WIRE, 18GA. - THHN GREEN/SEVEN (*3.01 FT) WIRE, 18GA. - THHN GREEN/EIGHT (*3.01 FT) WIRE, 18GA. - THHN GREEN/NINE (*3.01 FT) WIRE, 18GA. - THHN YELLOW/ZERO (*3.01 FT) WIRE, 18GA. - THHN TAN/SIX (*3.01 FT) WIRE, 18GA. - THHN TAN/SIX (*3.01 FT) WIRE, 16 GA COLOR - ORANGE (*3.01 FT) WIRE, 16 GA COLOR - BELDEN BLACK (*3.01 FT) CONNECTOR, ELECTRICAL - RECEPTACLE NUT, PANEL LOCKWASHER, PANEL CONTACT, ELECTRICAL - GOLD PLATED CONTACT, ELECTRICAL - GOLD PLATED
3-24 SHEET 2
BI012789
HARNESS, WIRING, SMART DRILL KIT ASSEMBLY 421387 REVISION -
6
1
3 2
2
7
4
4
5
1
3-25 SHEET 1
3
6
BI012789
HARNESS, WIRING, SMART DRILL KIT ASSEMBLY 421387 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
* * * 13 1 2 1
FT FT FT FT EA EA EA
421387 416888-000 416888-079 416888-110 418421 418423 98241 418635
DESCRIPTION
HARNESS, WIRING, SMART DRILL KIT WIRE, BLACK / #0 (*11.50 FT) WIRE, PINK / #9 (*11.50 FT) WIRE, BROWN / #0 (*2.17 FT) CONDUIT, FLEX FITTING, CONDUIT, TEE CONNECTOR CONNECTOR, CONDUIT, 90 DEG
3-25 SHEET 2
BI012789
CABLE, ELECTRICAL, CAB #3 TO MAIN ASSEMBLY 436611 REVISION A
1 2
3 3-26 SHEET 1
BI012789
CABLE, ELECTRICAL, CAB #3 TO MAIN ASSEMBLY 436611 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 62 2
FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT EA EA
436611 416888-031 416888-032 416888-033 416888-034 416888-035 416888-036 416888-037 416888-038 416888-039 416888-030 416888-021 416888-022 416888-023 416888-024 416888-025 416888-026 416888-027 416888-028 416888-029 416888-030 416888-011 416888-012 416888-013 416888-014 416888-015 416888-016 416888-017 416888-018 416888-019 416888-010 416888-000 416651 416633
DESCRIPTION
CABLE, ELECTRICAL, CAB #3 TO MAIN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN WIRE 18 GA. THHN CONTACT CONNECTOR
3-26 SHEET 2
BI012789
ELECTRICAL, CABLE, CAB #4 TO MAIN ASSEMBLY 436612 REVISION A
19 20 21
19 20 21 1
18
3-27 SHEET 1
BI012789
ELECTRICAL, CABLE, CAB #4 TO MAIN ASSEMBLY 436612 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 83 62 2
EA FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT EA EA
436612 416888-091 416888-092 416888-093 416888-094 416888-095 416888-096 416888-097 416888-098 416888-099 416888-090 416888-041 416888-042 416888-043 416888-044 416888-045 416888-046 416888-047 416888-048 416888-049 416888-040 416888-071 416888-072 416888-073 416888-074 416888-075 416888-076 416888-077 416888-078 416888-079 416888-070 416888-000 416650 416633
DESCRIPTION
ELECTRICAL, CABLE, CAB #4 TO MAIN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN WIRE, 18GA-THHN CONTACT CONNECTOR
3-27 SHEET 2
BI012789
HARNESS - COMPRESSOR LOADING VALVE ASSEMBLY 1510028 REVISION -
3 4 1
2
5
3-28 SHEET 1
BI012789
HARNESS - COMPRESSOR LOADING VALVE ASSEMBLY 1510028 REVISION -
5 2 1
3-28 SHEET 2
BI012789
HARNESS - COMPRESSOR LOADING VALVE ASSEMBLY 1510028 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5
1 1 1 1 1
EA EA EA EA EA
1510028 1511107 1510912 405880 405881 323194
DESCRIPTION
HARNESS - COMPRESSOR LOADING VALVE HARNESS, CONNECTOR - LIGHTED HARNESS, ECM TO SOLENOID VALVE CONNECTOR, BUTT SPLICE & SEAL CONNECTOR, BUTT SPLICE & SEAL CONDUIT, CONNECTOR - CORD
3-28 SHEET 3
BI012789
LIGHT INSTALLATION, DRILL ASSEMBLY 416721 REVISION B
1
2
3-29 SHEET 1
BI012789
LIGHT INSTALLATION, DRILL ASSEMBLY 416721 REVISION B
ITEM QTY. U/M PART NO. 1 2
2 2
EA EA
413721 416999 75321
DESCRIPTION
LIGHT INSTALLATION, DRILL KIT, DRILL LIGHT LAMP, FLOOD, HALOGEN, 24V
3-29 SHEET 2
SECT-PAGE 3-30
BI012789
DRILL LIGHT KIT ASSEMBLY 416999 - REVISION -
1
2
3-30 SHEET 1
3 4
BI012789
DRILL LIGHT KIT ASSEMBLY 416999 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4
1 1 1 1 2
EA EA EA EA EA
416999 75321 97876 416859 416861 416651
DESCRIPTION
DRILL LIGHT KIT LIGHT DRILL KIT REPLACEMENT BULB 24 VOLTS CONNECTOR, ELECTIRCAL PLUG CONNECTOR, ELECTRICAL WEDGE LOCK CONTACT, ELECTICAL - 16 SOCKET
3-30 SHEET 2
BI012789
KIT, SHUTDOWN SWITCH - ROPE PULL ASSEMBLY 437447 REVISION A
14 14 13 3 4
10 11
12 12
4
5
3 2
1
8
9 6
7
3-31 SHEET 1
BI012789
KIT, SHUTDOWN SWITCH - ROPE PULL ASSEMBLY 437447 REVISION A
14 13 3 4 5
12
4 3
8
9
2 3-31 SHEET 2
BI012789
KIT, SHUTDOWN SWITCH - ROPE PULL ASSEMBLY 437447 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 1 2 2 ? 4 4 4 4 2 2 1 1 2
EA EA EA EA FT EA EA EA EA EA EA EA EA EA
437447 437443 424854 438974 438963 411187 55185 7574 9208 319878 56006 20998 440317 411188 6293
DESCRIPTION
KIT, SHUTDOWN SWITCH - ROPE PULL MOUNT, SAFETY SWITCH SWITCH, SHUTDOWN THIMBLE, WIRE ROPE CLAMP, 1/8 - WIRE ROPE ROPE, SAFETY SWITCH - RED (*specify length 7.17 ft) WASHER, FLAT (0.5, HARDENED) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 0.750L) NUT, LOCK (10-24UNC, ELASTIC COLLAR) CAPSCREW, SOCKET HEAD - GR8 -(10-24UNC, 1.000L) WASHER, FLAT (0.375, HARDENED) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L) DAMPER, VIBRATION EYEBOLT, SWITCH NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
3-31 SHEET 3
BI012789
AUTO LUBE - DRILL - 14' CAROUSEL ROD CHANGER ASSEMBLY 4248684 REVISION -
38
39
39 37
3-32 SHEET 1
BI012789
AUTO LUBE - DRILL - 14' CAROUSEL ROD CHANGER ASSEMBLY 4248684 REVISION -
6 6
7
8
6
7 10
7
9
6
7
8
20
5
4 24 21
23 22
3-32 SHEET 2
BI012789
AUTO LUBE - DRILL - 14' CAROUSEL ROD CHANGER ASSEMBLY 4248684 REVISION -
35 36
34
30 31 32 2
19
3-32 SHEET 3
BI012789
AUTO LUBE - DRILL - 14' CAROUSEL ROD CHANGER ASSEMBLY 4248684 REVISION -
3
13 14 15
1 40
26
27 25 29 13 14 15 1
28
16 17 18 26 4
27 25 11 3-32 SHEET 4
3
BI012789
AUTO LUBE - DRILL - 14' CAROUSEL ROD CHANGER ASSEMBLY 4248684 REVISION -
12
33
11
5
1 12 12
3-32 SHEET 5
BI012789
AUTO LUBE - DRILL - 14' CAROUSEL ROD CHANGER ASSEMBLY 4248684 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
1 1 1 2 1 4 4 2 1 1 1 50 2 2 2 3 3 3 4 1 1 1 1 1 1 1 1 1 1 4 4 4 1
EA EA EA EA EA EA EA EA EA EA EA FT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
4248684 411847 4146418 424763 98241 414448 351359 351363 351364 351365 351366 419649 323364 6755 55185 6291 6000 42625 6292 323194 419444 438635 33323 31396 350919 34849 33321 323436 319005 32562 437722 6293 42548 403689
34 35 36 37 38 39 40 41
2 1 1 1 2 2 1 1
EA EA EA EA EA EA EA EA
31804 302378 37826 440962 416752 39479 4171363 4248685
DESCRIPTION
AUTO LUBE - DRILL - 14' CAROUSEL ROD CHANGER ELECTRONIC LUBRICATOR ASSEMBLY INLET SECTION, DIVIDER VALVE BRACKET, LUBRICATOR CONNECTOR, DIN SWITCH, PRESSURE LAMP, 24V LAMP BASE, INDICATING DIAL LIGHT, LAMP - LENS - RED GLASS DIAL LIGHT, LAMP - LENS - GREEN GLASS LIGHT, LENS - AMBER GLASS - DIAL SWITCH, PRESSURE WIRE, CABLE CAPSCREW, HEX HEAD - GR5 WASHER, FLAT -HARDENED NUT,LOCK 1/2-13UNC, ELASTIC COLLAR SCR,HEX,.312x1.25,UNC,GR 5,CP WASHER, FLAT NUT, HEX - LOCK CONDUIT, CONNECTOR - CORD NAMEPLATE - AUTO DRILL ADAPTER, BULKHEAD - STRAIGHT ADAPTER, TEE ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, TEE ADAPTER, RUN TEE FITTING, GREASE ADAPTER, STRAIGHT WASHER, FLAT NUT, LOCK - ELASTIC COLLAR CAPSCREW, HEX HEAD - GR5 RELAY, 24VDC - SPDT W/DIODE - 10A MOUNTABLE ADAPTER, 90DEG ADAPTER, ELBOW - 90DEG ADAPTER, 45DEG TUBE, TENSIONER NUT, LOCK - BULKHEAD ADAPTER, STRAIGHT - REDUCER DECAL - USE PG55 ONLY HOSE KIT -AUTO LUBE - DRILL - 14' CRC
3-32 SHEET 6
SECT-PAGE 3-33 3-34
3-35
BI012789
ELECTRONIC LUBRICATOR ASSEMBLY ASSEMBLY 411847 - REVISION A 42
43 1 13 14
18 19
15
20
17
16
3 2
21
44
35
17
4
5
22
36
46
34
45
37
28
6 7
26
8
27 29
7 9 11
47
23 41
39 40
38
10
30
25
10
12 5 32 24
31
35
1
37 18 33
22
25
3-33 SHEET 1
20
19 33
BI012789
ELECTRONIC LUBRICATOR ASSEMBLY ASSEMBLY 411847 - REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 A
1 1 1 1 2 1 2 1 1 2 1 1 3 3 3 1 2 1 1 4 1 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA KIT
411847 V008735 V008737 V008736
V008721 V008722
V008724
V008723 V008719
V008720 V008742 V008743 V008714 V008717
V008718
V008716 V008715 V008713 V008725 V008734 V008733 V008738 V008739 V008741 V008745 V008726
DESCRIPTION
ELECTRONIC LUBRICATOR ASSEMBLY RESERVOIR HOSE STIRRING PADDLE WASHER (Part of C) BEARING RING (Part of C) BEARING (Part of C) O-RING INTERMEDIATE PLATE SHIM (Part of C) SNAP RING (Part of C) INNER RING (Part of C) ELECTRIC CAM SCREW (Part of D & E) WASHER (Part of D) O-RING (Part of D) PUMP HOUSING CLOSURE PLUG SOCKET WITH CORD (Part of A) FLAT PACKING (Part of A, B, F, & G) SCREWS (Part of F & G) PLUG (Part of F & G) SEALING PLUG NIPPLE SCREW GREASE FITTING PRINTED CIRCUIT BOARD WOODRUFF KEY (Part of D) RADIAL SEAL (Part of D & E) 24 VOLT MOTOR (Part of D) HOUSING COVER PLUG (Part of G) SOCKET WITH CORD (Part of B) CHECK VALVE (Part of H) PUMP ELEMENT (Part of H) GASKET (Part of H) PRESSURE RELIEF ASSEMBLY PLUG FOR MOTOR (Part of D) GREASE CAP GREASE FITTING ADAPTER - RELIEF ASSEMBLY LID FIXED PADDLE O-RING ADAPTER O-RING SEAL POWER CORD KIT - Includes Items 18 & 19 3-33 SHEET 2
BI012789
ELECTRONIC LUBRICATOR ASSEMBLY ASSEMBLY 411847 - REVISION A
ITEM QTY. U/M PART NO. B
V008727
C
1
KIT
V008728
D
1
KIT
V008729
E
V008730
F
1
KIT
V008731
G
1
EA
V008732
H
V011797
DESCRIPTION
MANUAL LUBE CORD SET - Includes Items 19 & 33 BEARING & SEAL KIT Includes Items 4, 5, 6, 9, 10, & 11 24 VOLT MOTOR KIT - Includes Items 13, 14, 15, 27, 28, 29, & 38 HOUSING SEAL KIT - Includes Items 15 & 28 POWER PLUG KIT - Includes Items 19, 20, & 21 MANUAL LUBE PLUG SET - Includes Items 19, 20, 32 PUMP ELEMENT ASSEMBLY- Includes items 34, 35 and 36
3-33 SHEET 3
BI012789
VALVE BLOCK - DRILL HPR45/51 ASSEMBLY 4146418 - REVISION -
11 11
10
1
10
8
1
6
9
3 6 8
9
4
4
3
8 8 5
2
5
3
2
7 7
7
3-34 SHEET 1
BI012789
VALVE BLOCK - DRILL HPR45/51 ASSEMBLY 4146418 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
1 1 3 1 1 1 3 4 2 1 1
EA EA EA EA EA EA EA EA EA EA EA
4146418 1649531 1649487 1649532 4035465 4031134 4146417 1649488 34850 47641 44566 77848
DESCRIPTION
VALVE BLOCK - DRILL HPR45/51 INLET SECTION, DIVIDER VALVE BASE PLATE, DIVIDER VALVES INTERMIDIATE SECTION, DIVERTER VALVE VALVE, DIVIDER - SINGLE VALVE, DIVIDER - TWIN VALVE, DIVIDER SINGLE TIE ROD KIT, DIVIDER VALVE ADAPTER, STRAIGHT PLUG, SOCKET HEAD ADAPTER, STRAIGHT ADAPTER, 45 DEG - SWIVEL
3-34 SHEET 2
BI012789
HOSE KIT - AUTO LUBE - DRILL ASSEMBLY 4248685 - REVISION -
6 2
3
9
8 7
5
1 4
3-35 SHEET 1
BI012789
HOSE KIT - AUTO LUBE - DRILL ASSEMBLY 4248685 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9
1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA
4248685 4150608 4150609 4150680 4150681 4150682 4157529 4152190 4157528 4248770
DESCRIPTION
HOSE KIT - AUTO LUBE - DRILL HOSE ASM - JCDM2T-08-07 HOSE ASM - JCBM2T-04-53 HOSE ASM - JCBM2T-04-35 HOSE ASM - JCBM2T-04-40 HOSE ASM - JCBM2T-04-38 HOSE ASM - JCAM2T-08-240 HOSE ASM - JCAM2T-08-175 HOSE ASM - JCBM2T-08-198 HOSE ASM - JCAM2T-08-196
3-35 SHEET 2
BI012789 SECTION 4 - AIR SYSTEM
DESCRIPTION
LUBRICATOR INSTALLATION LUBRICATOR, POWERED FILTER, REGULATOR, LUBRICATOR ASSEMBLY AIR VALVE AIR MANIFOLD INSTALLATION HOSE KIT, THREAD GREASER HOSE KIT, COMPRESSOR
ASSEMBLY NO.
439104 337393 337392 330617 416371 426873 439358
4-0 SHEET 1
SECT-PAGE 4-1 4-2 4-3 4-4 4-5 4-6 4-7
BI012789
LUBRICATOR INSTALLATION ASSEMBLY 439104 REVISION A
9 1
4
9 2 8
7 5
4-1 SHEET 1
BI012789
LUBRICATOR INSTALLATION ASSEMBLY 439104 REVISION A
7
3
6 8
16 10
11 12 13 14 15
4-1 SHEET 2
BI012789
LUBRICATOR INSTALLATION ASSEMBLY 439104 REVISION A
ITEM QTY. U/M PART NO. 1
1
EA
439104 337393
2
1
EA
337392
3 4 5 6
1 1 1 2
EA EA EA EA
330617 336672 57728 9179
7 8 9 10 11 12 13
2 2 2 1 4 2 8
EA EA EA EA EA EA EA
347074 34856-050 31829 439671 329925 326287 5994
14 15 16
8 8 2
EA EA EA
5975 5973 37415
DESCRIPTION
LUBRICATOR INSTALLATION 1417103 - LUBRICATOR ASSEMBLY (DRILL STEM THREAD) 1417102 - FILTER / REGULATOR / LUBRICATOR ASSEMBLY 1410758 - VALVE, AIR 1416254 COUPLING, GREASE JB7200515 - ADAPTER, SWIVEL SCREW, MACHINE, RD HD SLOT (10-24UNC, 2.000L) 168479 -ADAPTER, TEE 119436- ADAPTER, ELBOW - 90 DEG 119435 - ADAPTER, ELBOW - 90DEG GREASER/CHAIN KEEPER 1410357-T2 - SHIM 1405155 - PAD, WEAR 105169 - CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 200L) 121073 - WASHER, LOCK (1/2, SPRING) 120293 - NUT, HEX - GR5 (1/2-13UNC) 119326 - ADAPTER, STRAIGHT
4-1 SHEET 3
SECT-PAGE 4-2 4-3 4-4
BI012789
LUBRICATOR ASSEMBLY (DRILL STEM THREAD) ASSEMBLY 337393 REVISION B
1 2
19
18 17
5 5
6
16 15 14 13
7
12
9
11
8
10
4-2 SHEET 1
BI012789
LUBRICATOR ASSEMBLY (DRILL STEM THREAD) ASSEMBLY 337393 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 1 1
EA EA EA
2 1
EA EA
4 4 1 1 1 4 3 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA
337393 96941 96942 96943 96944 96945 96946 96947 ------------96948 96949 96950 ------96951 96952 96953 96954 96955 96956
DESCRIPTION
LUBRICATOR ASSEMBLY (DRILL STEM THREAD) NUT, COVER COVER, TOP CONTROL VALVE (NOT SHOWN) SWIVEL (NOT SHOWN) ADAPTER NIPPLE HOSE BOLT AND NUT, STOVE WASHER FOLLOWER ASSEMBLY COVER, DRUM BUTTON, SNAP BOLT SCREW, THUMB COVER, BOTTOM HANDLE NIPPLE, AIR COUPLER COUPLER, AIR BASIC PUMP ASSEMBLY
4-2 SHEET 2
BI012789
FILTER / REGULATOR / LUBRICATOR ASSEMBLY ASSEMBLY 337392 REVISION B
1
4-3 SHEET 1
BI012789
FILTER / REGULATOR / LUBRICATOR ASSEMBLY ASSEMBLY 337392 REVISION B
2
4-3 SHEET 2
BI012789
FILTER / REGULATOR / LUBRICATOR ASSEMBLY ASSEMBLY 337392 REVISION B
3
4-3 SHEET 3
BI012789
FILTER / REGULATOR / LUBRICATOR ASSEMBLY ASSEMBLY 337392 REVISION B
ITEM QTY. PART NO. 1 2 3
1 1 1 1 1 1 1
337392 96937 22390 96938 V004464 96940 96939 22425
1 1
V004463 V004465
DESCRIPTION
FILTER / REGULATOR / LUBRICATOR ASSEMBLY FILTER ASSEMBLY KIT, FILTER ELEMENT (Includes Element & Bowl O-Ring) REGULATOR ASSEMBLY KIT, REPAIR (Includes Diaphragm, Valve Stem & O-Rings) GAUGE (0 to 160 PSIG [not shown] used on Regulator Assembly) LUBRICATOR ASSEMBLY KIT, O-RING REPAIR (Includes Bowl, Fill Plug, Adjusting Screw & Sight Dome O-Rings) KIT, REPLACEMENT BOWL GUARD BOWL, REPLACEMENT PLASTIC
4-3 SHEET 4
BI012789
AIR VALVE ASSEMBLY 330617 REVISION B
1 4 2 12 10 9 11
13
9 7
6 2 4 1
4-4 SHEET 1
BI012789
AIR VALVE ASSEMBLY 330617 REVISION B 1 2
3 4 12 13 6
14
7
15
7
20
6
17
16
10
18
9 8
19
5 19
4-4 SHEET 2
14
13
12
BI012789
AIR VALVE ASSEMBLY 330617 REVISION B
10
5
11
4 6 7
9 8
12
1
13
2
14 15
3 4-4 SHEET 3
BI012789
AIR VALVE ASSEMBLY 330617 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 21 22 23 24 25 26 27 28 29 30
2 2 2 1 1 2 1 1 1 1
EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.
330617 -------------------------------------------
-------------------------
EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.
------------22485 -------------------------------------------------------------
31 32 33 34
EA. EA. EA. EA.
-------------------------
35 36 37
EA. EA. EA.
-------------------
38
EA.
-------
39 40 41 42 51 52 53 54
EA. EA.
-------------
4 4 1 1
EA. EA. EA. EA.
22486 --------------V004477 V004476
55 56
1 1
EA. EA.
---------------
DESCRIPTION
AIR VALVE - Maintenance RETAINING RING PLUG SEAT O RING O RING SPRING POPPET RETAINER SEAL PISTON PUSHROD O RING (APPLY LIGHT COAT OF SILICONE BASE GREASE - DOW CORNING 44 OR EQUIVALENT) BODY OPERATOR/VALVE GASKET (NOT SHOWN) SERVICE KIT INCLUDES ITEMS 4, 5, 9, 12 & 14 SCREW LOCKWASHER GASKET, TOP (-01 THRU -10 TIMERS. 2 REQ'D FOR -22 TIMER) GASKET, TOP (-22, -23 & -24 TIMERS. 2 REQ,D FOR -22 TIMER) GASKET, BOTTOM (PART OF OPERATOR) VALVE, CHECK (POSITION B) PACKING (POSITION B) NUT, LOCK SCREW, ADJUSTMENT O RING (APPLY LIGHT COAT OF SILICONE BASE GREASE - DOW CORNING 44 OR EQUIVALENT) BODY (0-5 SECOND TIMERS) SNAP RING PLUG O RING (APPLY LIGHT COAT OF SILICONE BASE GREASE - DOW CORNING 44 OR EQUIVALENT) PISTON (NORMALLY CLOSED) -03 THRU -05, -22 & -24 TIMERS PISTON (NORMALLY OPEN) -09, -10, -22 & -23 TIMERS O RING (APPLY LIGHT COAT OF SILICONE BASE GREASE - DOW CORNING 44 OR EQUIVALENT) O RING (APPLY LIGHT COAT OF SILICONE BASE GREASE - DOW CORNING 44 OR EQUIVALENT) PLUG, PIPE BODY (0-60 SECOND TIMERS) SERVICE KIT INCLUDES ITEMS 23, 24, 25, 27, 30, 34, 37, 38 SCREW LOCK WASHER GASKET CONNECTOR - Standard Cable Grip W/O Indicator Light (All Voltages) Item 54 Includes Items 55 & 56 SCREW GASKET 4-4 SHEET 4
BI012789
AIR VALVE ASSEMBLY 330617 REVISION B
ITEM QTY. U/M PART NO. 57 58 59 60 61 62 63 64 65
1 1 2 1 1 1 1 1 1
EA. EA. EA. EA. EA. EA. EA. EA. EA.
V004474 V004475 -------V004773 V004472 -----------------------------
DESCRIPTION
COIL - 24VDC SOLENOID BASE - Standard nonlocking SCREW DIFFUSER COIL RETAINING CLIP O RING - LARGE O RING - SMALL PIPE PLUG BASE
4-4 SHEET 5
BI012789
AIR MANIFOLD INSTALLATION ASSEMBLY 416371 - REVISION B
8
2
9 10
11 7 4
1
6 5
4-5 SHEET 1
3
BI012789
AIR MANIFOLD INSTALLATION ASSEMBLY 416371 - REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
1 4 4 1 1 2 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA
416371 414959 16083 42570 31805 31373 177437 31807 32149 31396 5950 35630
DESCRIPTION
AIR MANIFOLD INSTALLATION AIR MANIFOLD WASHER, FLAT CAPSCREW, HEX HEAD ADAPTER ADAPTER, ELBOW ADAPTER, ELBOW ADAPTER, ELBOW ADAPTER, 45 DEG. ADAPTER, STRAIGHT PLUG ADAPTER, STRAIGHT
4-5 SHEET 2
BI012789
HOSE KIT, THREAD GREASER ASSEMBLY 426873 - REVISION A
1
2 4
6 3 7
5
4-6 SHEET 1
BI012789
HOSE KIT, THREAD GREASER ASSEMBLY 426873 - REVISION A
4-6 SHEET 2
BI012789
HOSE KIT, THREAD GREASER ASSEMBLY 426873 - REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
1 1 1 1 1 1 1
EA EA EA EA EA EA EA
426873 4430902 426873-002 426873-003 426873-004 426873-005 426873-006 426873-007
DESCRIPTION
HOSE KIT, THREAD GREASER HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY
4-6 SHEET 3
BI012789
HOSE KIT, COMPRESSOR ASSEMBLY 439358 REVISION A
9 16
12
13 16
7
9
11
11
19 14 4
3
10
6
8 2 1
4-7 SHEET 1
BI012789
HOSE KIT, COMPRESSOR ASSEMBLY 439358 REVISION A
ITEM QTY. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2
439358 439358-001 439358-002 439358-003 439358-004 439358-005 439358-006 439358-007 439358-008 439358-009 439358-010 439358-011 439358-012 439358-013 439358-014 439358-015 439358-016
DESCRIPTION
HOSE KIT, COMPRESSOR HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY
4-7 SHEET 2
BI012789 SECTION 5 - BOOM ASSEMBLY / FEED MOUNTING KITS
DESCRIPTION
HOSE BRACKET KIT, BOOM / FEED BOOM ASSEMBLY - PRESPLIT HYDRAULIC CYLINDER, BOOM LIFT CYLINDER, BOOM EXTEND HYDRAULIC CYLINDER, FEED DUMP TABLE ASSEMBLY, OFFSET HYDRAULIC CYLINDER, FEED SWING HYDRAULIC CYLINDER, FEED EXTEND
ASSEMBLY NO.
417230 T104857 435344 412918 424982 442380 411730 440323
5-0 SHEET 1
SECT-PAGE 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8
BI012789
HOSE BRACKET KIT, BOOM / FEED ASSEMBLY 417230 REVISION -
6
7
8
5
1 1
2
3
4
9
1
5-1 SHEET 1
2
3
4
9
1
2
3
4
9
BI012789
HOSE BRACKET KIT, BOOM / FEED ASSEMBLY 417230 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9
50 3 3 3 1 1 1 1 3
FT FT EA EA EA EA EA EA FT
417230 331827 19750 5991 16083 320406 5972 319560 42627 401656
DESCRIPTION
HOSE BRACKET KIT, BOOM / FEED WRAP, HOSE PROTECTOR CHAIN, PROOF COIL NUT, HEX WASHER, FLAT CLAMP, HOSE AERO CAPSCREW, HEXHEAD NUT, LOCK WASHER, FLAT HOSE, WATER, HEATER
5-1 SHEET 2
BI012789
BOOM ASSEMBLY, PRESPLIT ASSEMBLY T104857 REVISION B
29 16
62
19 11
8
10
14
11
9
64 2
76
70
59
71
69
67
47
20
19
11
60
12
48
58
1
53
84
27
56
49
11
26
55
60
10
5
4
44 17
22 1
50
61
51 52
6
21
11
14
10
3
2 23 28 17 18 41
25
13
45
15
11
60
5-2 SHEET 1
63
4
60 11
38
BI012789
BOOM ASSEMBLY, PRESPLIT ASSEMBLY T104857 REVISION B
76 72
59
75 70
72
77
73 13
69
24
47
24
67
79
30
80
74
1
83
91
71
11
82
84
57 49
50
50
61 11
11 61
78
5
78 48
1
5-2 SHEET 2
BI012789
BOOM ASSEMBLY, PRESPLIT ASSEMBLY T104857 REVISION B
33
40 39
41 46
33
36 42 66 39 40
31 32
2 33
37
31 32
33
5-2 SHEET 3
35
1
BI012789
BOOM ASSEMBLY, PRESPLIT ASSEMBLY T104857 REVISION B
34 68
6 2
34
6
7
68 34
2
1
34
2
4
1
35
4
4
37 4 35 37 37 35 4
6 7
6
35
37
5-2 SHEET 4
33
BI012789
BOOM ASSEMBLY, PRESPLIT ASSEMBLY T104857 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 1 1 4 2 3 1 1 2 3 8 1 1 3 2 1 2 1 2 1 2 1 1 2 1 1 1 2 2 1 1 1 4 8 8 2 8 2 12 12 4 2 2 1 1 1 1 1 1 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
412921 T104851 342473 401810 327661 401811 401812 339900 327631 7813 319562 4259356 312103 319003 327656 407578 6291 42731 320461 7972 327647 407599 407577 340193 407575 318132 340148 327660 327659 339955 340199 409323 339229 340857 341004 5975 45477 341194 5986 55185 36669 7574 99596 81775 435344 412918 424824 424982 339036 327657
DESCRIPTION
BOOM - WELDMENT - OUTER BOOM - WELDMENT - INNER PIVOT - BOOM PAD - WEAR BUSHING PAD - WEAR PAD - WEAR CLEVIS BUSHING CAPSCREW - HEXHEAD NUT - LOCK 3/4 CAPSCREW - HEXHEAD RING, RETAINER FITTING - GREASE - STR BUSHING PIN NUT - ELASTIC STOP CAPSCREW - HEXHEAD CAPSCREW - HEXHEAD NUT - ELASTIC STOP BUSHING - STEEL PIN (BOOM PIVOT) PIN ( LIFT CYL - ROD END) BUSHING PIN (LIFT CYL - PISTON END) RING, RETAINER WASHER - SUPPORT BUSHING BUSHING PIN, CLEVIS (SWING CYL - ROD END) PLATE - RETAINER WIPER - RUBBER RETAINER - WEAR - PAD SHIM SETSCREW WASHER - CUT LOCK NUT - HEX - JAM BUSHING CAPSCREW - HEXHEAD WASHER - HARDENED ADAPTER, ELBOW - 90 DEG. CAPSCREW - HEXHEAD PIN - ROLL CAPSCREW - HEXHEAD CYLINDER - BOOM LIFT CYLINDER - HYD - EXTENSION ARM - STABILIZER CYLINDER - HYD - FEED DUMP POSITIONER BUSHING - STEEL 5-2 SHEET 5
SECT-PAGE
5-3 5-4 5-5
BI012789
BOOM ASSEMBLY, PRESPLIT ASSEMBLY T104857 REVISION B
ITEM QTY. U/M PART NO. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84
2 1 1 2 2 8 1 4 1 11 2 1 1 1 1 1 1 2 1 1 1 4 6 2 6 2 19 2 4 6 2 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
341377 340159 339962 340160 327662 7441 411784 327663 427195 319002 7814 407597 407579 99427 99428 99432 7811 408583 340149 416252 416251 354053 354050 354038 350335 350339 46298 30136 41004 34860 38677 42432 62102 422740
DESCRIPTION
BUSHING PIN - CLEVIS PIN - CLEVIS PIN BUSHING CAPSCREW BUSHING - PIVOT - SHAFT BUSHING BAR - DETAIL FITTING - GREASE - STRAIGHT CAPSCREW - HEXHEAD PIN - SWING CYLINDER TO MAIN FRAME PIN - BOOM TO MAIN FRAME PIN - OUTER EXT. CYLINDER PIN - INNER EXT. CYLINDER STAND OFF - EXT. CYLINDER CAPSCREW - HEXHEAD SHIM WASHER, FLAT - SUPPORT BRACKET - BULKHEAD - BOOM BULKHEAD - BOOM CAPSCREW CAPSCREW CAPSCREW NUT NUT ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER CAP BUSHING / FLANGE - PIVOT FEED TABLE
5-2 SHEET 6
SECT-PAGE
BI012789
CYLINDER, BOOM LIFT ASSEMBLY 435344 - REVISION -
17
4 14
23
8
5
18
21
22
19
3
20
7
15
6
9
2 1
12
13
16 11
5-3 SHEET 1
BI012789
CYLINDER, BOOM LIFT ASSEMBLY 435344 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
1 1 1 1 1 1 12 4 1 2 1 1 2 2 2 2 2 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
435344 V009558 V009557 V011807 V011809 V011810 V012182 V011811 V011812 V009555 V003506 V003610 V012984 V006449 V011812 V007070 V003613 402352 V003508 V003509 V014260 V003510 V014259 V014258
DESCRIPTION
CYLINDER, BOOM LIFT WIPER SEAL O-RING SEAL BACK-UP O-RING O-RING WEAR RING WEAR RING SEAL KIT (consists of items 1 thru 9) WASHER SEAL LOCKNUT SPHERICAL BUSHING WEAR RING PORT PLUG BLEEDER PLUG COUNTERBALANCE VALVE TUBE ASSEMBLY ROD ASSEMBLY HEAD PISTON SPACER SPACER
5-3 SHEET 2
BI012789
CYLINDER, BOOM EXTEND ASSEMBLY 412918 - REVISION C
3 12
9
7
19
20
17
16
4
15
18 5
6 8
1 2
14 11
5-4 SHEET 1
BI012789
CYLINDER, BOOM EXTEND ASSEMBLY 412918 - REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 1 1 1 1 1 1 4 2 1 4 1 2 4 2 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
412918 V006706 V006456 V009759 V009758 V009757 V009556 V009756 V006476 V009755 V003638 V003610 V004886 V005381 V003613 V003507 V012014 V012015 V011967 V003635 V011968
DESCRIPTION
CYLINDER, BOOM EXTEND WIPER SEAL O-RING BACK-UP O-RING O-RING SEAL WEAR RING WEAR RING SEAL KIT WASHER SEAL LOCKNUT PORT PLUG BLEEDER PLUG COUNTERBALANCE VALVE TUBE ASSEMBLY ROD, TUBE ASSEMBLY HEAD PISTON SPACER
5-4 SHEET 2
BI012789
HYDRAULIC, FEED DUMP CYLINDER ASSEMBLY 424982 - REVISION A
11 22
12
21
13 20
16
8
7
14
18
18 8 25
2
23
24
27
5-5 SHEET 1
5
6 3
1
26
BI012789
HYDRAULIC, FEED DUMP CYLINDER ASSEMBLY 424982 - REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
1 1 1 1 1 1 1 2 3 1 2 1 4 3 1 4 2 4 2 2 2 2 1 1 1 1 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
424982 V010675 V011809 V011810 V012182 V012181 V011811 V012180 V011812 V010677 V004975 V012183 V012984 V012185 V010063 V010305 V012985 V005381 V005380 V009438 V012186 V012187 V012188 V012986 V012987 V012988 V012191 V006928
DESCRIPTION
HYDRAULIC, FEED DUMP CYLINDER WIPER SEAL BACKUP O-RING O-RING O-RING SEAL RING, WEAR RING, WEAR KIT, SEAL (includes items 1-9) O-RING NUT, LOCK CAPSCREW FITTING, LUBE BUSHING, SPHERICAL WASHER PLUG, PORT PLUG, PORT VALVE, COUNTERBALANCE ADAPTER, TUBE ACCUMULATOR, PISTON CLAMP ASSEMBLY TUBE ASSEMBLY ROD ASSEMBLY PISTON HEAD BUSHING
5-5 SHEET 2
BI012789
TABLE ASSEMBLY - OFFSET ASSEMBLY 442380 REVISION A
31 42 44
42 43
43 42
42 10
5
17 18 15
41 14
44 42 42 44
2
20
2
5-6 SHEET 1
41
23 33
19 45
BI012789
TABLE ASSEMBLY - OFFSET ASSEMBLY 442380 REVISION A
9
29 7
8
25 24 48
12 11
6
39 38 37 46 44
40
38
43 42
1
6
34
20
23
13 30
42 44 9
36
40
43 42
37 38 39
4
5-6 SHEET 2
BI012789
TABLE ASSEMBLY - OFFSET ASSEMBLY 442380 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12
1 1 1 1 1 2 1 1 2 6 8 8
EA EA EA BAG EA EA EA EA EA EA EA EA
13 14 15 17 18 19 20 23 24 25 29 30 31 33 34 36 37 38 39 40 41 42 43 44 45 48
6 1 1 2 2 1 1 2 1 1 2 6 6 1 1 4 8 4 4 4 4 36 12 18 2 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
442380 442330 411730 339136 339207 439011 421221 349589 349658 354293 6635 347067 42823
317490 440323 323562 340224 79855 405574 405575 319560 34850 37423 42538 43037-050 320472 42767 42764 342490 335166 335165 335164 335167 30136 49149 5963 319561 424344 411817
DESCRIPTION
TABLE ASSEMBLY - OFFSET FEED TABLE WELDMENT - OFFSET CYLINDER, HYDRAULIC - FEED SWING CAP, RETAINING SET, SHIM (2 THCK/2 THN) CLEVIS, OFFSET CAP/RETAINER-PIVOT - FEED TABLE PIN-NOTCHED (ONE END) BAR, WITH HOLES WASHER, FLAT (0.250, HARDENED) CAPSCREW, HEX HEAD - GR5 (5/8-11UNC 3.00L) WASHER, LOCK (1/2, HI COLLAR) CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 1.25L) WASHER, SPRING HYDRAULIC CYLINDER, FEED EXTEND PIN, RING - RETAINED WASHER, FLAT (0.090, SUPPORT) RING, RETAINING - EXTERNAL PIN, SWING CYLINDER - FEED TABLE PIN, FEED - SWING CYLINDER TO POSITIONER 119481 - NUT, LOCK - GR5 (1/2-13UNC,FLEXLOC) 119374 - ADAPTER, STRAIGHT ADAPTER, 90DEG. CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.75L) CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 4.25L) WASHER, BEVEL (0.625) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 4.250L) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 4.750L) PAD, WEAR SHIM SHIM SHIM PAD, WEAR ADAPTER, STRAIGHT WASHER, FLAT (0.625, HARDENED) CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 4.50L) NUT, LOCK - GR5 (5/8-11UNC, FLEXLOC) BUSHING, STEEL HOSE ASSEMBLY
5-6 SHEET 3
SECT-PAGE 5-7
5-8
BI012789
CYLINDER, HYDRAULIC, FEED SWING ASSEMBLY 411730 - REVISION -
20 19
6
7 18 17
3
4
12
5
10 16
8
2
1 13
15
5-7 SHEET 1
BI012789
CYLINDER, HYDRAULIC, FEED SWING ASSEMBLY 411730 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20
1 1 1 1 1 1 2 2 1 1 2 2 2 2 2 1 1 1 1 1
EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.
411730 ----------------------------------------V002361 V004340 -----V004994 ----------V004984 V004995 V004996 V004997 -----V004998
DESCRIPTION
CYLINDER, HYDRAULIC, FEED SWING WIPER SEAL O-RING BACKUP O-RING SEAL RING, WEAR RING, WEAR NUT, LOCK SCREW, SET FITTING, LUBE BUSHING, SPHERICAL PLUG, PORT PLUG, PORT, STEEL CARTRIDGE, VALVE TUBE ASSEMBLY ROD ASSEMBLY PISTON HEAD KIT, SEAL (Includes Items 1, 2, 3, 4, 5, 6, 7 & 8)
5-7 SHEET 2
BI012789
HYDRAULIC CYLINDER ASSEMBLY, FEED EXTEND ASSEMBLY 440323 REVISION -
20 19
5
8
18 17
4
3
9
7
2
6
1
11
16 15 12
14
5-8 SHEET 1
13
BI012789
HYDRAULIC CYLINDER ASSEMBLY, FEED EXTEND ASSEMBLY 440323 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 1 1 1 1 1 1 2 2 1 1 2 2 2 2 2 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
440323 ---------------------------------------------V004985 V005330 V005013 V008949 V013020 V007070 V002089 -----V004987 V004986 V005391
DESCRIPTION
HYDRAULIC CYLINDER ASSEMBLY, FEED EXTEND WIPER SEAL O-RING BACK-UP RING SEAL O-RING O-RING WEAR RING WEAR RING SEAL KIT (includes items 1 thru 9) LOCKNUT LUBE FITTING SPHERICAL BUSHING PORT PLUG PORT PLUG COUNTERBALANCE VALVE TUBE ASSEMBLY ROD ASSEMBLY PISTON HEAD
5-8 SHEET 2
BI012789 SECTION 6 - DRILL ASSEMBLY / DRILL SLIDE MOUNTING ASSEMBLY
DESCRIPTION
DRILL CHARGE KIT ROCK DRILL-HPR4519 DRILL - HYDRAULIC - HPR4519 MOTOR, HYDRAULIC DRILL MOUNTING SLIDE ASSEMBLY
ASSEMBLY NO.
316120 4271580 407596 420250 418561
6-0 SHEET 1
SECT-PAGE 6-1 6-2 6-2A 6-3 6-4
BI012789
DRILL CHARGE KIT (1HPR781X) ASSEMBLY 316120 REVISION C
9
11
5
8
13
6 7
4 9
5
12
5
8
6 7
6-1 SHEET 1
BI012789
DRILL CHARGE KIT (1HPR781X) ASSEMBLY 316120 REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13
1 1 1 1 3 2 2 2 2 ? 1 1 1
EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.
316120 318150 318148 318147 317961 317959 317958 317947 317943 353906 317846 317845 317844 317783
DESCRIPTION
DRILL CHARGE KIT (1HPR781X) 1053152 - FILLER, FOAM 1053069 - CASE, KIT 1053068 - INSTRUCTION SHEET 1052134 - ASSEMBLY, HOSE 1052121 - CONNECTOR, SWIVEL 1052120 - VALVE, BLEEDER 1052059 - VALVE ASSEMBLY, TANK 1052049 - ADAPTER, SPECIAL 63C1 - NIPPLE, PIPE 1051606 - BOTTLE, NITROGEN (*SEE NOTE) 1051605 - GAUGE, PRESSURE, 0-300 PSI 1051604 - GAUGE, PRESSURE, 0-2000 PSI 1051169 - REGULATOR, PRESSURE
*ITEM 10 IS NOT INCLUDED IN THIS KIT
6-1 SHEET 2
BI012789
ROCK DRILL-HPR4519-(45 STEEL) ASSEMBLY 4271580 REVISION 0
PART NO.
4271580 407596 412617 331536 331535 441217
DESCRIPTION
ROCK DRILL-HPR4519-(45 STEEL) DRILL-HYDRAULIC-HPR4519 SHANK-HPR45-HM45 CENTRALIZER, LINER CENTRALIZER, LINER CONVERSION KIT-CRC-45MM
SECT-PAGE 6-2A
6-2 SHEET 1
BI012789
HYDRAULIC ROCK DRILL, HPR45 ASSEMBLY 407596 - REVISION L
20
33 31 45
19
7
47
46
1
3
41
33
44
32 20
42
39 38
21 62
41
40
40 68
58 39 59
57 27
55
36
35 33
35 33 33 31
44
6
77
45 1
44
44
63
47
77 63 62
45
6
44 7
44
21 20 32 33 21 20
54 37 22
36 43
42
68
23
57 58
64 78
44
68
23
35 33 27
33 31 1
48 76
47
6-2A SHEET 1
32 33
69 70 64 32 33 34
57 58
57 54 58
BI012789
HYDRAULIC ROCK DRILL, HPR45 ASSEMBLY 407596 - REVISION L
2
1
6
15
17
16
46
17
7
22
45 24
26
23
27
47
71
69 70 64 47
5
8
9
13
10
11
13
12
14
48
47
25
5
5
29 29
4
28
18
23
58 57
52
53
39 59
55
56
57 58
66 58
60
30
28
51
49
6-2A SHEET 2
50
61
67
54
BI012789
HYDRAULIC ROCK DRILL, HPR45 ASSEMBLY 407596 - REVISION L
23
27
42 35 33 64 78 22
7 46 6 45
64 70 69
20 19 63 77 57 58 1
54
3 40 41 36
34 33 32 44
44
31 33 32
3
6-2A SHEET 3
38 39
BI012789
HYDRAULIC ROCK DRILL, HPR45 ASSEMBLY 407596 - REVISION L
21 20 64 78 22
29 44 46 7 33 31
8 5
77 63 1
17
3
16 17
4
32 33
15
5
35 33
2 71
27
18
30
5 44
13
64 70 69
14
12
28 52
11
60
23
26
58 57 10
55
64 70 69
59 39
9
62
61
13
49 51
24 20 19
67
6 45
50 53
25
56
66 58 54
32 33 34 29
57 58 68 37
36
43 38 39 42 40 41
6-2A SHEET 4
BI012789
HYDRAULIC ROCK DRILL, HPR45 ASSEMBLY 407596 - REVISION L
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
1 1 2 1 4 1 1 1 1 1 1 1 2 1 1 1 2 1 2 6 4 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
22A
407596 406787 406789 42977 309597 326401 406760 406697 406818 406758 406711 406759 406755 406710 406756 406718 406713 317933 326707 7665 317552 42935 420250
414271
23 24 24A
1 1
EA EA
406621 406862 419656
25 26 27 28 29 30 31 32 33 34 35 36 37 38
1 1 1 2 2 1 4 10 18 6 4 2 2 16
EA EA EA EA EA EA EA EA EA EA EA EA EA EA
414965 414966 406538 407594 317635 317634 441899 333037 317656 42916 42915 335698 309606 333038
DESCRIPTION
HYDRAULIC ROCK DRILL, HPR45 HOUSING, WATER SWIVEL BUSHING, FRONT END PIN, ROLL O-RING SEAL, U CUP PACKING COVER, CHUCK END HOUSING, ROTATION PLATE, THRUST CHUCK CHUCK DRIVER WASHER, THRUST BUSHING, SHANK BUSHING, CHUCK DRIVER PLATE, BEARING PLATE, WEAR PINION, ROTATION HOUSING BEARING, CYLINDRICAL O-RING CAPSCREW, HEXHEAD WASHER, SPRING CAPSCREW, SOCKETHEAD HYDRAULIC MOTOR ASSEMBLY W/STANDARD MOUNT (Symetrical bolt pattern - set one in each corner of mounting plate.) INTERCHANGEABLE WITH 414271 HYDRAULIC MOTOR ASSEMBLY W/MAGNETO MOUNT (Non-symetrical bolt pattern Offset on either side of mounting plate.) INTERCHANGEABLE WITH 420250 CYLINDER HAMMER HAMMER, SHORT STROKE (Available as an option to above Hammer) BUSHING, CYLINDER, FRONT BUSHING, CYLINDER, REAR BACKHEAD O-RING SEAL, U CUP PACKING SEAL, U CUP PACKING CAPSCREW, HEXHEAD NUT, LOCK WASHER, SPRING CAPSCREW, HEXHEAD CAPSCREW, HEXHEAD ACCUMULATOR BASE O-RING CAPSCREW, HEXHEAD 6-2A SHEET 5
SECT-PAGE
6-3
6-3A
BI012789
HYDRAULIC ROCK DRILL, HPR45 ASSEMBLY 407596 - REVISION L
ITEM QTY. U/M PART NO. 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 66 67 68 69 70 71 72 73 74
17 8 8 2 2 3 1 1 5 1 1 1 1 1 1 1 1 1 4 5 1 1 1 2 1 4 1 1 2 2 2 1 0 0 0
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA KIT
317490 333026 332991 332249 439369 319005 320573 319002 320411 333584 407610 407611 423533 335705 409401 407624 407625 407626 7685 317645 7804 407633 309610 346964 30870 39870 7683 407920 317653 333649 61982 326404 408766 410096 409398
75 76 77 78 79 80
0 1 1 2 0 0
EA EA EA EA EA EA
320206 404227 39871 44390 414271 419656
DESCRIPTION
WASHER, SPRING CAPSCREW, SOCKETHEAD WASHER, SPRING ACCUMULATOR COVER DIAPHRAGM FITTING, GREASE FITTING FITTING, GREASE PLUG, PIPE, HEXHEAD SOCKET PLUG HOUSING, VALVE SEAT, VALVE VALVE, AUTOMATIC RETAINING RING RING, RETAINER CAP CAP PLUG, VALVE CAPSCREW, HEXHEAD WASHER, SPRING CAPSCREW, HEXHEAD O-RING O-RING PIN, DOWEL ADAPTER, STRAIGHT ADAPTER, NUT HEX CAP NUT CAPSCREW, HEXHEAD O-RING VALVE, HIGH PRESSURE ADAPTER, STRAIGHT ADAPTER REDUCER WIPER, ROD HPR45/51 MOUNTING SPECS TOOL KIT KIT , SOFT GOODS, HPR45 (Includes Items 4, 5, 18,29, 30, 37, 43, 60, 61, 65, 67 & 71) FITTING, PIPE, SQUARE HEAD PLUG PLUG ADAPTER, NUT HEX CAP NUT ADAPTER, STRAIGHT MOTOR, HYDRAULIC HAMMER, SHORT STROKE
6-2A SHEET 6
SECT-PAGE
BI012789
MOTOR, HYDRAULIC, CHARLYNN 420250 - REVISION -
2
11
10 2
12 5
4
9
1 7
8 14
13
3
6
20
2
17
16 21
18 2
6
6-3 SHEET 1
19 15
BI012789
MOTOR, HYDRAULIC, CHARLYNN 420250 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 9 10 13 14 15 16 17 18 19 20 21
1 1 4 1 1 1 1
EA KIT EA EA EA EA EA
1 1 1 1 1 2 2 1 1 1 1 4 1
EA EA EA EA EA EA EA EA EA EA EA EA KIT
420250 V008918 V011474 V008920 V008921 V008922 V010324 V008923 V011475 V008930 V008931 V008924 V008925 V008926 V008927 V011476 V011477 V008928 V008929 V008932 V008919
DESCRIPTION
MOTOR, HYDRAULIC, CHARLYNN KIT, SHAFT & BEARING SEAL SEAL, EXCLUSION SEAL, SHAFT RING, BACKUP HOUSING, BEARING (w/Standard Mount) HOUSING, BEARING (w/Magneto Mount) SEAL, SHAFT FACE DRIVE, MAIN GEROLER VALVE RING, BALANCE PIN, BALANCE RING SPRING, COMPRESSION SEAL, INNER FACE SEAL, OUTER FACE HOUSING, VALVE PLUG ASSEMBLY SCREW, CAP KIT, SEAL (Includes Items 2, 3, 4, 5, 7, 17, 18, & 20)
6-3 SHEET 2
BI012789
MOTOR, HYDRAULIC, CHARLYNN 414271 - REVISION A
2
11
10 2
12 4
5
9
1 7
6 3
20
8 14
13
17
16 21
18
2 2
6
6-3A SHEET 1
15
19
BI012789
MOTOR, HYDRAULIC, CHARLYNN 414271 - REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21
1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 4
EA KIT KIT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
414271 V008918 V008919 -----V008920 V008921 V008922 V008923 -----V008930 V008931 ----------V008924 V008925 V008926 V008927 ----------V008928 V008929 V008932
DESCRIPTION
MOTOR, HYDRAULIC, CHARLYNN KIT, SHAFT AND BEARING KIT, SEAL (Includes Items 2, 3, 4, 5, 7, 17, 18, & 20) SEAL SEAL, EXCLUSION SEAL, SHAFT RING, BACKUP HOUSING, BEARING SEAL, SHAFT FACE DRIVE, MAIN GEROLER PLATE, VALVE DRIVE, VALVE VALVE RING, BALANCE PIN, BALANCE RING SPRING, COMPRESSION SEAL, INNER FACE SEAL, OUTER FACE HOUSING, VALVE PLUG ASSEMBLY SCREW, CAP
6-3A SHEET 2
BI012789
DRILL SLIDE MOUNTING ASSEMBLY ASSEMBLY 418561 - REVISION B
16 15
14 16
2 3
7
8
5
6
9
3
4
1
10
12 13 1 10
11
1 11
12 13
6-4 SHEET 1
4
6
9 17
7
8
BI012789
DRILL SLIDE MOUNTING ASSEMBLY ASSEMBLY 418561 - REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1 4 4 4 8 16 12 8 16 2 2 8 8 2 2 4 8
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
418561 418777 342491 329924 326287 6755 354299 329925 329923 317511 418776 418775 42737 49149 300718 413200 317656 317874
DESCRIPTION
DRILL SLIDE MOUNTING ASSEMBLY SLIDE, MOUNTING PAD, WEAR SHIM PAD, WEAR, INNER CAPSCREW, HEXHEAD WASHER, FLAT SHIM SHIM NUT, LOCK RETAINER, FORK FORK CAPSCREW, HEXHEAD WASHER, FLAT CAPSCREW, HEXHEAD CAPSCREW, HEXHEAD WASHER, SPRING CAPSCREW, HEXHEAD
6-4 SHEET 2
BI012789 SECTION 7 - FEED ASSEMBLIES AND BOOM & FEED PIPING
DESCRIPTION
FEED ASSEMBLY, ROD CHANGER, COMPLETE FEED ASSEMBLY, ROD CHANGER CENTRALIZER ASSEMBLY CYLINDER, HYDRAULIC PICKUP POT ASSEMBLY CYLINDER, HYDRAULIC DRIVE ASSEMBLY GEAR REDUCER MOTOR, HYDRAULIC, FEED ROD CHANGER ASSEMBLY ROD WRENCH INSTALLATION WRENCH ASSEMBLY, ROD CHANGER CYLINDER ASSEMBLY - SWING CYLINDER ASSEMBLY - CLAMP CONVERSION KIT - CAROUSEL ROD CHANGER BULKHEAD ASSEMBLY - ROD CHANGER CONTROL KIT, CRC/SCR MANIFOLD, ROD CHANGER HOSE REEL KIT BRACKET, BULKHEAD, INSTALLATION, DRILL HOSE REEL ASSEMBLY HUB ASSEMBLY - HOSE REEL
ASSEMBLY NO.
4433570 439112 425777 338211 412384 338978 4432994 337785 409095 437523 439222 436505 436515 436514 441217 437453 439109 417226 439111 428532 432093 344198
7-0 SHEET 1
SECT-PAGE 7-1 7-2 7-3 7-4 7-5 7-6 7-6A 7-7 7-7A 7-8 7-9 7-10 7-11 7-11A 7-12 7-13 7-14 7-14A 7-15 7-16 7-17 7-18
BI012789
FEED ASSEMBLY - CAROUSEL ROD CHANGER COMPLETE ASSEMBLY 4433570 REVISION -
2
1
3
3
2
14
5
1 4
7 6
12 11 10 8
7-1 SHEET 1
9
13 15
16 12 11
BI012789
FEED ASSEMBLY - CAROUSEL ROD CHANGER COMPLETE ASSEMBLY 4433570 REVISION -
ITEM QTY. U/M PART NO.
4433570
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 1 1 1 1 1 2 2 1 2 4 4 1 2 2 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
439112 425777 412384 4432994 442289 403404 18563 18564 39465 42578 7972 16083 421586 30136 36669-050 6250
DESCRIPTION
FEED ASSEMBLY - CAROUSEL ROD CHANGER COMPLETE FEED ASSEMBLY - CAROUSEL ROD CHANGER CENTRALIZER ASSEMBLY PICK UP POT - POWER OPERATED DRIVE ASSEMBLY CHAIN ASSEMBLY, ROLLER VALVE, COUNTERBALANCE 140956 - ADAPTER, 90DEG ADAPTER, STRAIGHT PLUG - O RING CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.250L) NUT, HEX - LOCK (0.375, UNC) WASHER, FLAT (0.375) VALVE-COUNTERBALANCE ADAPTER, STRAIGHT ADAPTER, ELBOW, 9DEG CAPSCREW, HEX HEAD - GR5 (3/8-16UNC. 3.500L)
7-1 SHEET 2
SECT-PAGE
7-6A
BI012789
FEED ASSEMBLY - CAROUSEL ROD CHANGER ASSEMBLY 439112 REVISION A
3 18 17 16 17
3
1
6
7
19
6
8
2
11
12
12
9
5 6
18 14
15
4
17
14 15
16
4
14 15 6
14 15
17 18
18
5
7-2 SHEET 1
13
2
10
BI012789
FEED ASSEMBLY - CAROUSEL ROD CHANGER ASSEMBLY 439112 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 1 1 2 2 2 4 4 4 1 1 2 2 4 4 2 4 4
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
439112 438997 329948 329952 329946 329969 305109 6643 5984 5978 330387 6645 45477 315630 329890 329889 329978 329974 329891
DESCRIPTION
FEED ASSEMBLY - CAROUSEL ROD CHANGER FEED, WELDMENT CLEVIS (UPPER) CLEVIS (LOWER) SPROCKET PIN ROLL, PIN CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.500 LG) WASHER, LOCK NUT, HEX - GR5 (5/8-11UNC) CAPSCREW, HEX HEAD - GR5 (1/8UNC, 10.00 SPL) NUT, HEX NUT, JAM FITTING, GREASE ROLLER BEARING INNER RACE SPACER, TUBE WASHER, THRUST WASHER, SPRING
7-2 SHEET 2
BI012789
CENTRALIZER ASSEMBLY ASSEMBLY 425777 REVISION B
9
9
12
15
13
8
8
2
2
3
3
14
10
10
1
6 16
18
17
18
7
6
19 5 1
19
5
11
7-3 SHEET 1
4
11
7
BI012789
CENTRALIZER ASSEMBLY ASSEMBLY 425777 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 2 2 1 2 2 2 4 8 2 2 8 8 8 4 1 1 2 16
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
425777 425720 425778 331552 338211 331553 317816 5989 7808 317490 18376 30136 427111 5965 6371 425782 425776 425774 5973 55932
DESCRIPTION
CENTRALIZER ASSEMBLY FRAME, CENTRALIZER, WELDMENT ARM, CENTRALIZER PIN CYLINDER, HYDRAULIC PIN WELDMENT CAPSCREW, HEXHEAD WASHER, LOCK CAPSCREW, HEXHEAD WASHER, SPRING BELLEVILLE FITTING, GREASE ADAPTER, STRAIGHT CAPSCREW, HEXHEAD WASHER, LOCK NUT, HEX BUSHING, CENTRALIZER ARM INDICATOR BAR, ROUND NUT, HEX WASHER, FLAT
7-3 SHEET 2
SECT-PAGE
7-4
BI012789
HYDRAULIC CYLINDER, CENTRALIZER ASSEMBLY 338211 REVISION -
3
13
4
11
15
7 1
12
2
6
10
14
9
7-4 SHEET 1
8
5
BI012789
HYDRAULIC CYLINDER, CENTRALIZER ASSEMBLY 338211 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 1 1 1 2 2 1 1 1 2 1 1 2 1 1 1
EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.
338211 --------------------Y30084 Y30241 Y20008 ----------------------------------------Y13820
DESCRIPTION
HYDRAULIC CYLINDER, CENTRALIZER TUBE ASSEMBLY ROD ASSEMBLY PISTON ASSEMBLY HEAD BUSHING, SPHERICAL FITTING, LUBE NUT, LOCK WIPER U-CUP RING, WEAR RING, BACKUP O-RING U-CUP O-RING O-RING KIT, SEAL (Includes Items 8, 9, 10, 11, 12, 13, 14 & 15)
7-4 SHEET 2
BI012789
PICKUP POT ASSEMBLY - POWER OPERATED ASSEMBLY 412384 REVISION -
12
3
2
5 12
1
12 4 7
11
7 6
9 5
10
8
8
4 10
9
6 11
5
7
9
8
1
7-5 SHEET 1
1
BI012789
PICKUP POT ASSEMBLY - POWER OPERATED ASSEMBLY 412384 REVISION -
ITEM QTY. U/M PART NO. 1
1
EA.
2 3 4 5 6 7 8 9 10 11 12
1
EA.
2
EA.
2 8 8 8 4 2 2
EA. EA. EA. EA. EA. EA. EA.
412384 V008576 V008578 V004692 338978 1411290 1410356 1418535 1410357-T1 6368 95U5 1048225 1410357-T2 1405155 30136
DESCRIPTION
PICKUP POT ASSEMBLY - POWER OPERATED POT, PICKUP, 5 IN (with seal) POT, PICKUP, 5 IN (without seal) SEAL, PICKUP POT CYLINDER, HYDRAULIC PIN (Ref Only) PAD, WEAR, OUTER STINGER (Ref Only) SHIM (16 GA) CAPSCREW, HEXHEAD WASHER, FLAT NUT, LOCK SHIM (10 GA) PAD, WEAR, INNER ADAPTER, STRAIGHT
7-5 SHEET 2
SECT-PAGE
7-6
BI012789
HYDRAULIC CYLINDER ASSEMBLY 338978 REVISION A
13
10
12
4 14
15
8 17
5
16
3 7
1
2
7-6 SHEET 1
8
9
BI012789
HYDRAULIC CYLINDER ASSEMBLY 338978 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17
1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1
EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.
338978 ----------------------------------------V000272 V000273 V000274 V000275 --------------------Y13883
DESCRIPTION
HYDRAULIC CYLINDER NUT, LOCK O-RING O-RING SEAL O-RING BACKUP U CUP (LOADED) WIPER / SCRAPER CLEVIS, ROD SCREW, SET PLUG, PORT (not shown) PIN, CLEVIS CLIP, PIN HEAD PISTON ROD TUBE KIT, SEAL
7-6 SHEET 2
BI012789
DRIVE ASSEMBLY ASSEMBLY 4432994 - REVISION -
15
9
14
10
32 33 35 34
39 40 41 21
5
26
24
18
12
11
27
28 29
26
5
1 21
34 35 33 32
18
11
25
16 14
15 17
23
37 36 26
18
5
26 4
5 28
5
66
5
3 20
31 38
2 8
6
7-6A SHEET 1
2
22
19
BI012789
DRIVE ASSEMBLY ASSEMBLY 4432994 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 41
1 1 1 2 11 9 9 1 1 4 2 1 4 4 1 1 4 1 1 2 2 1 2 1 9 1 1 1 2 6 6 6 6 2 2 1 2 2 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
4432994 329869 337785 409095 42570 5989 7570 362681 329940 329944 329890 329973 329976 329974 329891 329946 329947 329889 329956 329945 315630 349674 329963 329977 329978 317813 439918 327896 303235 18564 42705 49149 319561 320472 5972 5975 18571 42573 320473 7972
DESCRIPTION
DRIVE ASSEMBLY BOX, CHAIN DRIVE REDUCER, GEAR HYD MOTOR - FEED CAPSCREW, HXHEAD WASHER, LOCK CAPSCREW, HXHEAD NUT, LOCK SPROCKET SHAFT (DOUBLE SPKT) BEARING, ROLLER PACKING, FELT SPACER WASHER, THRUST WASHER, SPRING SPROCKET SHAFT RACE, INNER SPROCKET RETAINER FITTING, GREASE BAR W/HOLES COVER SPACER SPACER CAPSCREW, HXHEAD GUARD, DRIVE CHAIN CHAIN ASSEMBLY HD FEED LINK, CONNECTING ADAPTER, STRAIGHT CAPSCREW, HXHEAD WASHER, FLAT NUT, LOCK WASHER, BEVELED CAPSCREW, HXHEAD WASHER, LOCK ADAPTER STRAIGHT CAPSCREW, HEXHEAD WASHER, BEVELED NUT - NYLON INSERT
7-6A SHEET 2
SECT-PAGE 7-7 7-7A
BI012789
GEAR REDUCER ASSEMBLY 337785 REVISION A
1E 1F
1G
1
1J
2
4 6
1C 1D
8
10
1A 9
1B
3
11 1H
3D 3E
3B
12
1I
3C
5
13
3G
3F
3A
7-7 SHEET 1
BI012789
GEAR REDUCER ASSEMBLY 337785 REVISION A
ITEM QTY. U/M PART NO. 2 4 5 6 7 10 11 12 13 20 24 25 1A 1B 1C 1D 1E 1F 1G 1H 1I 1J 3A 3B 3C 3D 3E 3F 3G
1 1 2 1 1 1 2 8 4 1 1 4 1 1 1 1 1 1 1 1 1 2 1 6 96 3 3 3 3
EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.
337785 98682 98685 98686 ----------98690 88988 ----------88996 ----------98674 98675 98676 98677 98678 98679 98680 98681 88974 -----88983 88979 88980 88981 88978 98684 70768
DESCRIPTION
GEAR REDUCER GEAR, INTERNAL GEAR, RING O-RING COVER, INPUT GEAR, SUN WASHER, THRUST WASHER, THRUST BOLT, HEX BOLT, SHOULDER PIPE PLUG PLATE, ID SCREW, DRIVE SHAFT, OUTPUT SEAL, LIP BEARING, TAPERED, CUP BEARING, TAPERED, CONE BEARING, TAPERED, CUP BEARING, TAPERED, CONE HOUSING WASHER, THRUST RETAINING, RING EXTERNAL PIPE PLUG CARRIER WASHER, THRUST TAN BEARING, NEEDLE SPACER, THRUST SHAFT, PLANET GEAR, CLUSTER PIN, ROLL
7-7 SHEET 2
BI012789
HYDRAULIC MOTOR, FEED ASSEMBLY 409095 - REVISION C
ITEM QTY. U/M PART NO. 1 2 5 10 11
1 1 1 1 1
EA. EA. EA EA. EA.
409095 4589298 4589302 4589311 1031479 4565767
DESCRIPTION
HYDRAULIC MOTOR, FEED ROTARY GROUP ASSEMBLY PORT BLOCK ASSEMBLY HOUSING ASSEMBLY O-RING LOCKING SCREW
7-7A SHEET 1
SECT-PAGE 7-7B 7-7D
BI012789
ROTARY GROUP ASSEMBLY 4589298 REVISION -
ITEM QTY. U/M PART NO. 1 2 14 17 31 36 37 38
1 1 1 1 1 1 2 1
EA EA EA EA EA EA EA
4589298 4589312 4589313 4589314 4589315 4589316 4589317 4565768 4565769
DESCRIPTION
ROTARY GROUP ROTARY GROUP-HYDRAULIC SECTION CONTROL PLATE DRIVE SHAFT SLIPPER DISC PLAIN ROLLER BEARING RETAINING RING RETAINING RING SHAFT SEAL RING
7-7B SHEET 1
SECT-PAGE 7-7C
BI012789
ROTARY GROUP-HYDRAULIC SECTION ASSEMBLY 4589312 REVISION -
ITEM QTY. PART NO. 1 2 11 20 20A 20B 20C 24 25 27 29 41
1 9 1 1 1 1 1 1 1 2 1 1
4589312 4589321 4589322 4589323 4589324 4589325 4589326 4589327 4589328 4589329 4589330 4589332 4589333
DESCRIPTION
ROTARY GROUP-HYDRAULIC SECTION CYLINDER WITH BUSHING PISTON-SLIPPER PAD CUP-SPRING STACK SHIM SHIM SHIM SHIM RETAINING PLATE RETAINING BALL WASHER PRESSURE SPRING RETAINING RING
7-7C SHEET 1
BI012789
PORT PLATE WITH ACCESSORIES ASSEMBLY 4589302 REVISION -
ITEM QTY. U/M PART NO. 1 2 5 6 7 8
1 1 4 1 2 1
EA EA EA EA EA EA
4589302 4589336 4589337 4589338 4589339 4589340 120-4394
DESCRIPTION
PORT PLATE WITH ACCESSORIES PORT PLATE DOWEL PIN SOCKET HEAD SCREW PLAIN ROLLER BEARING CYLINDER PIN DOUBLE BREAK -OFF PLUG
7-7D SHEET 1
BI012789
CAROUSEL ROD CHANGER ASSEMBLY ASSEMBLY 437523 REVISION J
19 17 20
19 17 20
20
2
1
3
4
7-8 SHEET 1
3
46
51
BI012789
CAROUSEL ROD CHANGER ASSEMBLY ASSEMBLY 437523 REVISION J
1 2 30 57 24
8
54 12 48
44 51 46 44 53 29 32 58 55 33 34
2 7
35 24
52
7-8 SHEET 2
21 57
BI012789
CAROUSEL ROD CHANGER ASSEMBLY ASSEMBLY 437523 REVISION J 56
9
14 9 56
56 52
8 24
25
2
24
36
38 39 3
43
22
7-8 SHEET 3
BI012789
CAROUSEL ROD CHANGER ASSEMBLY ASSEMBLY 437523 REVISION J 14
9
11
10
20 57
56
16
56
1 62
39
7
38 3
21 57
61
6
39
31 23 60 5 15 27 28
49 50 12 13 19 17 45 40 18 41
53
11 43 22
18 42 37 47 26
7-8 SHEET 4
BI012789
CAROUSEL ROD CHANGER ASSEMBLY ASSEMBLY 437523 REVISION J
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
1 1 2 1 1 1 1 4 3 1 5 1 1 2 1 1 26 6 14 19 7 8 1 10 4 1 1 1 8 6 1 4 1 2 1 1 1 2 2 3 3 3 8 4 2 3 1 1 4
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
437523 437519 437518 437520 437521 437516 437517 437514 437513 437077 4375816 437512 437510 1543811 4375567 437515 4375565 56006 1566670 319558 5988 20998 1566669 42538 42570 5989 5973 309103 5959 416752 44927 79572 440962 416750 416751 442276 437480 6092 437471 4407363 320472 5978 6634 5972 36669 6250 319783 438683 34883 9135
DESCRIPTION
CAROUSEL ROD CHANGER ASSEMBLY MOUNT, LOWER - WELDMENT - CAROUSEL CHANGER MOUNT, UPPER - WELDMENT - CAROUSEL ROD CHANGER DRIVE LINE, WELDMENT - CAROUSEL ROD CHANGER DRIVE LINE, WELDMENT DRIVER, CAROUSEL ROD CHANGER PLATE, DRIVEN - CAROUSEL ROD CHANGER COVER, LOWER - CAROUSEL ROD CHANGER WEARSTRIP, CAROUSEL ROD CHANGER BEARING, THRUST - SINGLE ROD CHANGER PLATE, HUB PLATE, WEAR - CAROUSEL ROD CHANGER ADAPTER, PLATE HYDRAULIC MOTOR BEARING, SWIVEL CAM FOLLOWER BUSHING - KEYLESS WASHER, FLAT (0.375, HARDENED) WASHER, NORD LOCK 119479 NUT, LOCK - GR5 (3/8-16UNC, FLEXLOC) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L) WASHER, NORD LOCK CAPSCREW, HEX HEAD CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) 121071 - WASHER, LOCK (3/8, SPRING) NUT, HEX NJF7 - NUT, JAM - GR5 (7/16-20UNF) 121072 - WASHER, LOCK (7/16, SPRING) NUT, LOCK - BULKHEAD CAPSCREW, FLAT HEAD - GR8 (3/8-16UNC, 0.75L) 107835 - RING, SNAP TUBE, TENSIONER TUBE, TENSIONER NUT, LOCK - BULKHEAD COVER, UPPER - SIDE - CAROUSEL ROD CHANGER COVER, UPPER - CAROUSEL ROD CHANGER HHCS5 - 1/2 - 13 X 1.00 ARM, POSITIONER, WELDMENT TRANTORQUE, BUSHING - KEYLESS WASHER, BEVEL (0.625) 119483 - NUT, LOCK - GR5 (5/8-11UNC,FLEXLOC) 105193-050 - CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.25L) 105167-050 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.50L) 167153 - ADAPTER, 9DEG CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 3.500L) ELBOW, PIPE - STRAIGHT WASHER - NORD - LOCK 123985 - ADAPTER, STRAIGHT 120553 - CAPSCREW, SOCKET HEAD - GR8 (3/8-16UNC, 1.00L) 7-8 SHEET 5
BI012789
CAROUSEL ROD CHANGER ASSEMBLY ASSEMBLY 437523 REVISION J
ITEM QTY. U/M PART NO. 50 51 52 53 54 55 56 57 58 59
4 2 1 1 1 1 6 17 1 1
EA EA EA EA EA EA EA EA EA EA
347065 7972 442186 421586 4407818 4407368 327929 1025389 57728 439222
60
1
EA
1563821
DESCRIPTION
168193 - WASHER, LOCK (3/8, HI COLLAR) NUT, HEX - LOCK (0.375, UNC) WORKLIGHT, LED VALVE, COUNTERBALANCE ADAPTER, ORIFICE - STRAIGHT 120266 - ADAPTER, STRAIGHT - BULKHEAD CAPSCREW, FLATHEAD WASHER, NORD - LOCK ADAPTER, STRAIGHT ROD WRENCH - HOSE CLAMPS - ROD CATCHER ( NOT SHOWN SEE DRAWING 439222) WASHER, NORD - LOCK
7-8 SHEET 6
BI012789
ROD WRENCH INSTALLATION ASSEMBLY 439222 REVISION A
5
4
6
4
3 16 15
1 6
5
4
2
2
13
1
3
1
1
2
7-9 SHEET 1
4
BI012789
ROD WRENCH INSTALLATION ASSEMBLY 439222 REVISION A
3 1
1 6
6
4
4 6
2
4
2
2 11
11 12 11
17 11
14
14
18 20 19 18
5
4 5
7-9 SHEET 2
4
BI012789
ROD WRENCH INSTALLATION ASSEMBLY 439222 REVISION A
4
5 10 9
7
8
13
15 16
3
15 16
7-9 SHEET 3
BI012789
ROD WRENCH INSTALLATION ASSEMBLY 439222 REVISION A
3
1
2
2 7
1
2
1
2
2 1
2
13 1
3
7-9 SHEET 4
1
BI012789
ROD WRENCH INSTALLATION ASSEMBLY 439222 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
2 3 1 28 16 12 1 2 1 1 4 1 1 2 6 6 2 2 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
439222 436505 439808 437254 55185 5972 7574 439686 440282 319483 7972 36669-050 441025 439729 67780 20998 56006 441015 1498485 1498486
20
1
EA
1498487
DESCRIPTION
ROD WRENCH INSTALLATION ROD WRENCH ASSEMBLY CLAMP, HOSE - ROD CHANGER WELDMENT, ROD CATCHER WASHER, FLAT (0.50, HARDENED) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.50L) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 0.750L) CLAMP, HOSE - ROD CHANGER SHIM PACK 118699 - CLAMP, HOSE NUT, HEX, LOCK (0.375,UNC) 167153 - ADAPTER, 90DEG ADAPTER, ORIFICE - STRAIGHT INDICATOR, DRILL ROD HEIGHT 167751 - ADAPTER, TEE CAPSCREW, HEX HEAD - GR5 3/8-16UNC, 0.750L) WASHER, FLAT (0.375, HARDENED) ADAPTER, ORIFICE - STRAIGHT ADAPTER, RUN TEE SETSCREW, SOCKET HEAD - (3/8-16UNC, W/.047 ORIFICE) SETSCREW, SOCKET HEAD - (3/8-16UNC, W/.062 ORIFICE)
7-9 SHEET 5
SECT-PAGE 7-10
BI012789
ROD WRENCH ASSEMBLY ASSEMBLY 436505 REVISION C
1 22 2
14
25
3
17 19 1
3
4
5
4 5 15 8
7
9
6 25
20
11
9
4
7
8
8
6
10
7-10 SHEET 1
7
9
6
1
BI012789
ROD WRENCH ASSEMBLY ASSEMBLY 436505 REVISION C 24 19
9
6
1
23 12
13
25
1
4
1
12 23
1
21
15
18 24
4
13
16
7-10 SHEET 2
BI012789
ROD WRENCH ASSEMBLY ASSEMBLY 436505 REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 4 1 2 2 2 2 2 2 2 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
436505 436512 436509 436498 436502 436515 436667 5972 319867 437081 5944 439127 4391437 436514 18518-050 4374976 1490580 1490611 437509 510074 79414 440610 42968 78435 346874 405744 438682 333767 4365412 4376927 5965 4391436 347065 438681
DESCRIPTION
ROD WRENCH ASSEMBLY MOUNT - ROD WRENCH PIN JAW - ROD WRENCH JAW, WRENCH ARM, POSITIONER - WELD CYLINDER - HYDRAULIC SWING GATE ARM - ROD WRENCH CAPSCREW, HEX HEAD NUT, JAM WEARSTRIP, ADJUSTER NUT, JAM SCREW, SHOULDER - SOCKET HEAD PIN PIVOT - ROD WRENCH CYLINDER - HYDRAULIC CLAMP NUT,LOCK - ELASTIC COLLAR PIN BASE, GRIPPER CYLINDER - ROD WRENCH PIN GRIPPER CYLINDER - ROD WRENCH PIN GRIPPER, PIVOT - ROD WRENCH BEARING, SELF LUBRICATING RETAINER RING, EXTERNAL RETAINER RING, INTERNAL SCREW, ADJUSTING - ROD WRENCH NUT, LOCK GR5 (1 1/4-UNS- THIN - NYLOCK) CAPSCREW, SKTHEAD DOWEL, PIN CAPSCREW - SOCKET HD WASHER, NORD - LOCK CAPSCREW, SKTHD ADJUSTMENT NUT PIVIOT CAPSCREW, HXHEAD WASHER, LOCK BEARING - FLANGE SELF- LUBRICATING WASHER, LOCK WASHER - NORD LOCK
7-10 SHEET 3
SECT-PAGE
7-11
7-11A
BI012789
CYLINDER ASSEMBLY ASSEMBLY 436515 - REVISION -
9
6 7
16 13
4
14
5 10
15
3 11
7-11 SHEET 1
2
1
12
BI012789
CYLINDER ASSEMBLY ASSEMBLY 436515 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
436515 ------------------------------------------V015456 ------------V007070 V015458 ------V015457 -------------
DESCRIPTION
CYLINDER ASSEMBLY WIPER SEAL O-RING O-RING BACK-UP SEAL RING, WEAR SEAL KIT, CYLINDER (Includes items 1 thru 7) LOCKNUT RETAINING RING PLUG, PORT (STEEL) SPHERICAL BUSHING TUBE ASSEMBLY ROD, ASSEMBLY HEAD PISTON
7-11 SHEET 2
BI012789
CYLINDER ASSEMBLY ASSEMBLY 436514 - REVISION -
11
7
6
15 12
4 13
14
5 10
3
2
9
7-11A SHEET 1
1
BI012789
CYLINDER ASSEMBLY ASSEMBLY 436514 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 1 1 1 1 1 1 1 1 1 2 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
436514 ------------------------------------------V015459 ------------V007070 ------V015460 -------------
DESCRIPTION
CYLINDER ASSEMBLY WIPER SEAL O-RING O-RING BACK-UP SEAL RING, WEAR SEAL KIT, CYLINDER (Includes items 1 thru 7) LOCKNUT RETAINING RING PLUG, PORT (STEEL) TUBE ASSEMBLY ROD, ASSEMBLY HEAD PISTON
7-11A SHEET 2
BI012789
CONVERSION KIT - CAROUSEL ROD CHANGER - 45MM ASSEMBLY 441217 REVISION D
12
9
13
11
8
7
10
2
7-12 SHEET 1
BI012789
CONVERSION KIT - CAROUSEL ROD CHANGER - 45MM ASSEMBLY 441217 REVISION D
13
9
7
8
1 12
7-12 SHEET 2
11
10
BI012789
CONVERSION KIT - CAROUSEL ROD CHANGER - 45MM ASSEMBLY 441217 REVISION D
3 4
5
6
7-12 SHEET 3
BI012789
CONVERSION KIT - CAROUSEL ROD CHANGER - 45MM ASSEMBLY 441217 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13
1 1 8 4 4 4 12 12 12 14 14 4 1
EA EA EA EA EA EA EA EA EA EA EA EA EA
441217 437487 438575 346874 78435 436694 347065 7972 42573 5989 6293 6284 1518131 4488462
DESCRIPTION
CONVERSION KIT - CAROUSEL ROD CHANGER - 45MM ADAPTER, INSERT - UPPER ADAPTER, INSERT- LOWER 163547 - PIN,DOWEL (3/8) .750 AT773 - CAPSCREW, SOCKET HEAD - GR8 (3/8-24UNF, 1.00L) INSERT, 45MM - ROD WRENCH 168193 - WASHER, LOCK (3/8, HI COLLAR) NUT, HEX - LOCK (3/8-16UNC) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.500L) WASHER, LOCK (3/8, SPRING) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 2.00L) RETAINER, 45MM - CAROUSEL ROD CHANGER SEAL - PICKUP POT - 45MM
7-12 SHEET 4
BI012789
BULKHEAD ASSEMBLY - ROD CHANGER ASSEMBLY 437453 REVISION -
7
6 1
3 8 1
9 10 11 5 2
4
7-13 SHEET 1
BI012789
BULKHEAD ASSEMBLY - ROD CHANGER ASSEMBLY 437453 REVISION -
1 6
7 3 5 4
4 2
7-13 SHEET 2
9 10 11
BI012789
BULKHEAD ASSEMBLY - ROD CHANGER ASSEMBLY 437453 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
1 7 1 4 10 4 4 1 1 4 5
EA EA EA EA EA EA EA EA EA FT FT
437453 437278 34860 38677 41004-050 46298 55185 6092 38486 300287 401656 19750
DESCRIPTION
BULKHEAD ASSEMBLY - ROD CHANGER BRACKET, MOUNTING - BULKHEAD 120268 - ADAPTER, STRAIGHT - BULKHEAD 125746 - ADAPTER, STRAIGHT 120266 - ADAPTER, STRAIGHT - BULKHEAD 120267 - ADAPTER, STRAIGHT WASHER, FLAT (0.50, HARDENED) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.00L) 150858 - ADAPTER, STRAIGHT ATH126330 - SWIVEL HOOK HOSE, WATER HEATER CHAIN, (1/4"- PROOF COIL)
7-13 SHEET 3
BI012789
CONTROL KIT, CRC/SCR ASSEMBLY 439109 REVISION A
7 1
5 9
3 10 4
2
8
6
4 10
1
7-14 SHEET 1
BI012789
CONTROL KIT, CRC/SCR ASSEMBLY 439109 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10
1 1 2 3 8 2 1 1 1 6
EA EA EA EA EA EA EA EA EA EA
439109 417226 7727-050 417232 319557 31802 44174 418419 39694 56439 42625-050
DESCRIPTION
CONTROL KIT, CRC/SCR MANIFOLD, ROD CHANGER 152895 - CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 5.00L) CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 6.00L) 119478 - NUT, LOCK - GR5 (5/16- 18UNC, FLEXLOC) 121530 - ADAPTER, STRAIGHT 159721 - ADAPTER, STRAIGHT HARNESS, WIRE - LINEAR ROD CHANGER 121527 - ADAPTER, STRAIGHT 152195 - ADAPTER, HEX NUT CAP WASHER, FLAT (0.313, TYPE A)
7-14 SHEET 2
BI012789
MANIFOLD, ROD CHANGER ASSEMBLY 417226 - REVISION -
3
8
3 7 4
9
5
6
1 1 2
10
5
2
7-14A SHEET 1
BI012789
MANIFOLD, ROD CHANGER ASSEMBLY 417226 - REVISION -
1 1
1 7-14A SHEET 2
1
BI012789
MANIFOLD, ROD CHANGER ASSEMBLY 417226 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
16 1 4 3 7 4 2 1 1 1 1 2
EA EA EA EA EA. EA EA EA EA EA EA EA
417226 ------------V008582 V008583 V009060 V008584 V008585 V008586 V008587 V008588 V008589 -------
DESCRIPTION
MANIFOLD, ROD CHANGER PLUG PLUG REGULATOR, FLOW SOLONOID VALVE - 4-WAY COIL - used with Item 4 (2-each) & 9 (1-each) VALVE, CHECK PISTON VALVE, PRESSURE RELIEF VALVE, PRESSURE RELIEF VALVE, SOLENOID VALVE, PRESSURE PLUG
7-14A SHEET 3
BI012789
HOSE REEL KIT ASSEMBLY 439111 REVISION -
ITEM QTY. U/M PART NO. 1 2
1 1
EA EA
439111 428532 432093
DESCRIPTION
HOSE REEL KIT BRACKET, BULKHEAD, INSTALLATION, DRILL HOSE REEL ASSEMBLY
7-15 SHEET 1
SECT-PAGE 7-16 7-17
BI012789
BRACKET, BULKHEAD, INSTALLATION, DRILL ASSEMBLY 428532 - REVISION A
1
2 3 3
3 3
7-16 SHEET 1
BI012789
BRACKET, BULKHEAD, INSTALLATION, DRILL ASSEMBLY 428532 - REVISION A
ITEM QTY. U/M PART NO. 1 2 3
1 1 4
EA EA EA
428532 428307 38486 34860
DESCRIPTION
BRACKET, BULKHEAD, INSTALLATION, DRILL BRACKET, MOUNTING, BULKHEAD ADAPTER, STRAIGHT AERO ADAPTER, STRAIGHT
7-16 SHEET 2
BI012789
HOSE REEL ASSEMBLY ASSEMBLY 432093 - REVISION A
14 1
4 5
3
3
11
11
23
3
12
23
3
12
14
18 24
6
1
11
7-17 SHEET 1
BI012789
HOSE REEL ASSEMBLY ASSEMBLY 432093 - REVISION A
4 17 5
21
2
16
17
20 21
22 26
6 25 14 28
9
8
7 7
15 14 13
9
8
10
10
7
7
27
27
15 14 13
9
13 14 15
7-17 SHEET 2
9
13 14 15
19 8
8
BI012789
HOSE REEL ASSEMBLY ASSEMBLY 432093 - REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
1 1 4 1 1 1 4 4 8 2 4 2 16 24 16 1 2 4 2 1 2 1 4 4 1 1 2 4
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
432093 428211 336158 331914 413717 344198 344296 329924 329925 329923 412278 331880 331917 7792 55185 323629 336159 346518 9137 346981 336339 336160 319006 5977 349939 342493 342491 414492 5972
DESCRIPTION
HOSE REEL ASSEMBLY SLIDE, MOUNTING, HOSE REEL SPROCKET SPRING SHAFT HOLDER WELDMENT REEL, HOSE HUB, HOSE REEL SPINDLE WELDMENT SHIM, 16 GA SHIM,10 GA SHIM, 24 GA PAD, WEAR, OUTER SPRING, COMPRESSION LEE SPRING STOP SHAFT CAPSCREW, HEX HEAD WASHER, FLAT NUT, LOCK PLATE, RETAINER BEARING,THRUST CAPSCREW, SOCKETHEAD BEARING, JOURNAL SHAFT SPACER FITTING, GREASE CAPSCREW, HEXHEAD INSERT, THREAD WEAR PAD WEAR PAD WEAR PAD CAPSCREW, HEXHEAD
7-17 SHEET 3
SECT-PAGE
7-18
BI012789
HUB ASSEMBLY - HOSE REEL ASSEMBLY 344198 - REVISION B
6
3
7
1 2
5
8 4 7-18 SHEET 1
9
BI012789
HUB ASSEMBLY - HOSE REEL ASSEMBLY 344198 - REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9
5 5 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA
344198 V000359 V000360 V000361 97995 V000362 97996 97997 97998 97999
DESCRIPTION
HUB ASSEMBLY - HOSE REEL BOLT NUT CAP SEAL HUB BEARING CONE BEARING CUP BEARING CONE BEARING CUP
7-18 SHEET 2
BI012789 SECTION 8 - DUST CONTROL
DESCRIPTION
DUST COLLECTOR INSTALLATION DUST COLLECTOR ASSEMBLY DUST COLLECTOR TIMER, ELECTRIC PICKUP POT HYDRAULIC MOTOR ASSEMBLY AIR FILTER / PRESSURE REGULATOR PRECLEANER ASSEMBLY PRECLEANER, DUST COLLECTOR DUST COLLECTOR PRECLEANER ASSEMBLY ENCLOSURE, ELECTRICAL DETERGENT TANK INSTALLATION HOSE KIT, DETERGENT SYSTEM ASSEMBLY - VALVE SOLENOID - DETERGENT
ASSEMBLY NO.
432658 432655 432656 419051 419066 432201 419067 439101 413254 437448 440354 439060 417048 420075
8-0 SHEET 1
SECT-PAGE 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-9A 8-9B 8-10 8-11 8-12
BI012789
DUST COLLECTOR INSTALLATION ASSEMBLY 432658 - REVISION G
30 27
1
7
23 7
27
9
17
18
37 1
31
1
6
5
30
18
17
7
6 31
2
40 41 2 41 40 39
39
8-1 SHEET 1
BI012789
DUST COLLECTOR INSTALLATION ASSEMBLY 432658 - REVISION G
1
12 10
13 25 26 9
33 34 38
33 34 38
36
28 14
11 28 14 15
16 33 34
8 9
35
19 21 22
31 32
20
4 29
3
8-1 SHEET 2
BI012789
DUST COLLECTOR INSTALLATION ASSEMBLY 432658 - REVISION G
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
1 1 3 1 1 2 1 1 4 1 1 1 7 2 1 6 12 2 1 1 1 1 2 7 14 2 2 1 2 2 1 10 8 1 1 4 2 1 2 8
EA EA FT EA EA EA EA EA EA EA EA EA EA EA EA EA FT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
432658 432655 419061 418760 34850 336425 336644 433723 416406 30136 65540 57728 56439 319561 6109 36669 6766 51703 300287 33336 31805 33341 34727 31802 6634 49149 6250 86985 349431 319558 30067 32961 42624 319556 417247 417248 5988 127272 435490 419055 42538
DESCRIPTION
DUST COLLECTOR INSTALLATION DUST COLLECTOR SPOUT, OUTLET HOSE, LOW PRESSURE ADAPTER, STR HOSE, DUST COLLECTOR CLAMP, SPIRAL WIRE GUARD, MOTOR VALVE, CHECK - ANTI - CAVITATION ADAPTER STRAIGHT ADAPTER, TEE ADAPTER, SWIVEL ADAPTER, NUT HEX CAP NUT, LOCK CAPSCREW, HXHEAD ADAPTER - HYD CAPSCREW, HXHEAD CHAIN, WELDED SWIVEL SNAP ADAPTER, ELBOW ADAPTER - HYD ADAPTER, STRAIGHT VALVE, SHUT OFF ADAPTER, STRAIGHT CAPSCREW, HXHEAD WASHER, FLAT CAPSCREW, HXHEAD WASHER, FLAT CLAMP, HOSE NUT, LOCK ADAPTER, STRAIGHT FITTING - HOSE WASHER, FLAT NUT, LOCK CURTAIN, DUST COLLECTOR BAR, BOLTING - DUST CURTAIN CAPSCREW, HXHEAD CAPSCREW, HXHEAD CURTAIN, DUST BAR, LONG CAPSCREW, HXHEAD
8-1 SHEET 3
SECT-PAGE 8-2
BI012789
DUST COLLECTOR ASSEMBLY ASSEMBLY 432655 REVISION B
1
4 3
2
8-2 SHEET 1
BI012789
DUST COLLECTOR ASSEMBLY ASSEMBLY 432655 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
1 1 1 1 1 1 1
EA EA EA EA EA EA EA
432655 432656 419053 419051 432201 419066 1418535 419067
DESCRIPTION
DUST COLLECTOR ASSEMBLY DUST COLLECTOR FILTER (REFERENCE) TIMER (REFERENCE) MOTOR, HYDRAULIC PICKUP POT STINGER AIR FILTER REGULATOR Items 5, 6 & 7 not shown on Drawing
8-2 SHEET 2
SECT-PAGE 8-3 8-6 8-5 8-7
BI012789
DUST COLLECTOR ASSEMBLY 432656 - REVISION C
10
38
27 34 35 36 37
4 28 30 31 32 33
26
23 22
39 3
6
2 44 7
8
10
4 16 29 9 40 41 42
22 23
1
11
13 14
20 19
12
15 25
17 5
24
21
8-3 SHEET 1
43
18
BI012789
DUST COLLECTOR ASSEMBLY 432656 - REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
1 1 1 1 1 1 1 1 3 1 3 3 2 1 1 1 * 4 4 2 28 28 8 3 1 * * 3 4 2 4 1 4 1 2 4 1 1 1 1 2 3 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA FT EA EA EA EA EA EA EA EA FT FT EA EA EA EA EA EA EA EA EA FT FT EA EA EA EA EA
432656 419032 432657 432649 419044 419045 432201 432650 419051 419058 419052 419053 419054 419055 419056 419059 432651 426587 6151 42627 6092 20998 5989 42538 6291 419063 419164 419162 419118 BDN5 8312 29B35 17729 29B31 8371 8318 SHCBDN12 419164 419162 416859 416861 416651 426588 432652
DESCRIPTION
DUST COLLECTOR HOUSING, MAIN HOUSING, FAN COVER, FAN PIPE, INLET HOPPER MOTOR, DUST COLLECTOR FAN TIMER, ELECTRONIC-1-6 STATION, 24V VALVE, PURGING MANIFOLD, AIR FILTER, CARTRIDGE RETAINER CPT, FILTER 8.25 DIA BAR, LONG BAR, SHORT FLAP BUSHING, TAPER LOCK, FAN STRIP, RUBBER, SPONGE (9.25 FT) CAPSCREW, HEXHEAD WASHER, FLAT CAPSCREW, HEXHEAD CAPSCREW, HEXHEAD WASHER, LOCK CAPSCREW, HEXHEAD NUT, LOCK RESERVOIR, AIR HOSE, AIR (0.66 FT) HOSE, 3/8", BOSTON (2.01 FT) COIL, VALVE, PURGE NIPPLE ELBOW, PIPE STREET CLAMP, HOSE (1.06 DIA) TEE, PIPE CLAMP, HOSE (1.5 DIA) TEE, PIPE ELBOW, PIPE STREET HOSE NIPPLE HOSE, AIR, 3/4" HOSE, 3/8" CONNECTOR, ELECTRICAL CONNECTOR, ELECTRICAL CONTACT, ELECTRICAL, GOLD PLATED WASHER, SEAL, BONDED ADAPTER, FAN
8-3 SHEET 2
SECT-PAGE
8-6 8-4
BI012789
TIMER, ELECTRICAL ASSEMBLY 419051 - REVISION -
ITEM QTY. U/M PART NO. 1 2
1 1
EA EA
419051 419550 419551
DESCRIPTION
TIMER, ELECTRICAL TIMER, WIRING DETAIL ENCLOSURE, ELECTRICAL
8-4 SHEET 1
BI012789
PICKUP POT ASSEMBLY 419066 REVISION -
1
3
2
8-5 SHEET 1
BI012789
PICKUP POT ASSEMBLY 419066 REVISION -
ITEM QTY. U/M PART NO. 1 2 3
1 1 1
EA EA EA
419066 419072 419079 5972
DESCRIPTION
PICKUP POT PICKUP POT SEAL, POT CAPSCREW, HEXHEAD
8-5 SHEET 2
BI012789
HYDRAULIC MOTOR ASSEMBLY ASSEMBLY 432201 REVISION -
491 131 132 431 121 411
492
110
221
488
442
486
488 486 310 321 452
460 464 470
475
474
211 236 237
8-6 SHEET 1
440
BI012789
HYDRAULIC MOTOR ASSEMBLY ASSEMBLY 432201 REVISION -
ITEM QTY. U/M PART NO. 110 121 131 132 211 221 236
1 1 1 1 1 1 1
EA EA EA EA EA EA EA
432201 -------------------------------------------
237 310 321 411 431 440 442 452 460 464 470 474 475 486 488 491 492
1 1 1 1 1 5 15 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA KIT
------------------------------------------------------------------------------------------------------V013529
2 2 1
DESCRIPTION
HYDRAULIC MOTOR ASSEMBLY BARREL HOUSING ASSEMBLY VALVE PLATE HEX SOCKET PLUG SEAL, WASHER BEARING HOUSING BODY SEAL - (Included in seal kit) B4 RING & SHAFT SEAL (Included in seal kit) RETAINING RING SHAFT ASSEMBLY FLAT KEY CYLINDER BARREL BARREL RETAINING RING PISTON ASSEMBLY PISTON RING RING GEAR TAPERED ROLLER BEARING SPACER RING TAP ROL BEARING LOCK WASHER ROUND NUT GUIDE, SPACER SHIM HEX SOCKET SCREW HEX SOCKET SCREW SEAL KIT - Includes item 236 (B4 Ring & Shaft Seal) & Item 221 (Body Seal)
8-6 SHEET 2
BI012789
AIR FILTER / PRESSURE REGULATOR ASSEMBLY 419067 - REVISION -
1
12
3 2
13 4 5
14 15 16
58
57 55 54 53
52
51
42 44 50 41 46
43 8-7 SHEET 1
48 47
49 45
BI012789
AIR FILTER / PRESSURE REGULATOR ASSEMBLY 419067 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 12 13 14 15 16 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57
1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1
EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.
419067 ------------------------------------------------400971 ------------V005065 V006439 V006440 ------------------------------------------V002492 ------------------------------V002196
1
EA.
V008679
DESCRIPTION
AIR FILTER / PRESSURE REGULATOR KNOB, ADJUSTING SCREW BONNET WASHER SCREW, ADJUSTING SPRING, REGULATING DIAPHRAGM PLUG, PIPE GAUGE, 0-160 PSIG BODY (NOT AVAILABLE) METAL BOWL ASSEMBLY AUTO DRAIN ASSEMBLY NUT GASKET SCREW CLAMP, SIGHT GLASS LENS, SIGHT GLASS SEAL, SIGHT GLASS O-RING BOWL (SEE ITEM 41) BAFFLE ELEMENT (40 MICRON) LOUVER, CENTERPOST O-RING SPRING, VALVE VALVE ASSEMBLY O-RING KIT, SERVICE (Includes Items 13, 49, 44, 54, 55 56 & 57) NUT, MOUNTING (not shown) mounts regulator to bracket
8-7 SHEET 2
BI012789
PRECLEANER ASSEMBLY - DUST COLLECTOR ASSEMBLY 439101 REVISION A
5
4
1
3
2
5
3
7
8
8-8 SHEET 1
BI012789
PRECLEANER ASSEMBLY - DUST COLLECTOR ASSEMBLY 439101 REVISION A
2 1
8
6
9 10
8
7 8-8 SHEET 2
BI012789
PRECLEANER ASSEMBLY - DUST COLLECTOR ASSEMBLY 439101 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9
1 1 8 4 8 1 1 2 4
EA EA EA EA EA EA EA EA EA
439101 413254 437448 5972 5973 55185 440354 407198 336644 42536
10
4
EA
5970
DESCRIPTION
PRECLEANER ASSEMBLY - DUST COLLECTOR DUST COLLECTOR PRECLEANER DUST COLLECTOR PRECLEANER ASSEMBLY CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L) NUT, HEX - GR5 (1/2-13UNC) WASHER, FLAT 0.50, HARDENED) ENCLOSURE, ELECTRICAL HOSE, PRECLEANER - W/ROD CHANGER 1416206 - CLAMP, SPIRAL - RH 105128 - CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L) 121066 - WASHER, LOCK (1/4, SPRING)
8-8 SHEET 3
SECT-PAGE 8-9 8-9A
8-9B
BI012789
PRECLEANER, DUST COLLECTOR ASSEMBLY 413254 REVISION D
11
10
6
6
7
7
8
8
11
10 5
5
4 8
7 3
2 1
13
14
8-9 SHEET 1
BI012789
PRECLEANER, DUST COLLECTOR ASSEMBLY 413254 REVISION D
2
10
11
8
7
6
5
9
8
1
11
13
14
8-9 SHEET 2
7
BI012789
PRECLEANER, DUST COLLECTOR ASSEMBLY 413254 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 13
1 1 1 1 8 8 12 12 8 1 1 1
EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA
14
1
EA
413254 419284 419726 440629 440650 6093 5991 5989 42570 6002 419738 419116 346334 149541 419740
DESCRIPTION
PRECLEANER, DUST COLLECTOR HOUSING PIPE, INLET/OUTLET PLATE, WEAR DEFLECTOR, PARTICLE TUBE PRECLEANER CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 0.750L) NUT, HEX - GR5 (3/8-16UNC) WASHER, LOCK (3/8, SPRING) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) WASHER, LOCK (5/16, SPRING) COVER, TOP, PRECLEANER COVER, INLET CLAMP, HOSE, WORM DRIVE part number change - See 346334 HOSE, DROP OUT
8-9 SHEET 3
BI012789
DUST COLLECTOR PRECLEANER ASSEMBLY ASSEMBLY 437448 REVISION B
1
3
11
12
6 4 7
8 4
6
8
3
7
5
9 10
2
2 5
10 9 1
8-9A SHEET 1
BI012789
DUST COLLECTOR PRECLEANER ASSEMBLY ASSEMBLY 437448 REVISION B
3 5 9 10
2
6 1 7
8
5 10 9 8-9A SHEET 2
BI012789
DUST COLLECTOR PRECLEANER ASSEMBLY ASSEMBLY 437448 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12
1 1 1 2 2 2 2 2 2 2 1 1
EA EA EA EA EA EA EA EA EA EA EA EA
437448 437272 437282 437287 437276 437455 437286 42630-050 42657 6265 438703 319005 31395
DESCRIPTION
DUST COLLECTOR PRECLEANER ASSEMBLY MOUNT, DUST PRECLEANER ARM, POSITIONER - DUST COLLECTOR PIVOT, DUST PRECLEANER BEARING, SELF - LUBRICATING PIN, LOCK - T-HANDLE RETAINER, END CAP - DUST COLLECTOR 161902 - WASHER, FLAT (0.750, TYPE A) 105205-050 - CAPSCREW,HEX HEAD - GR5 (3/4-10UNC, 1.250L) SCREW, MACHINE, ROUND HEAD SLOT (10-24UNC, 0.375L) LANYARD, NYLON - COATED 107804 - FITTING, GREASE 119375 - ADAPTER, STRAIGHT
8-9A SHEET 3
BI012789
ENCLOSURE, ELECTRICAL ASSEMBLY 440354 REVISION -
3
4 5 6
2 7
1 8
10 9
8-9B SHEET 1
BI012789
ENCLOSURE, ELECTRICAL ASSEMBLY 440354 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10
1 1 1 1 9 1 1 1 2 2
EA EA EA EA EA EA EA EA EA EA
440354 350377 38679 46136 415050 415049 415048 37820 415051 59589 59590
DESCRIPTION
ENCLOSURE, ELECTRICAL 5000155 - ENCLOSURE, JB7125750 - ADAPTER, ELBOW 1051821 - ADAPTER, TEE BLOCK, TERMINAL - 2 CONDUCTOR - END BLOCK, TERMINAL - 2 CONDUCTOR - CENTER BLOCK, TERMINAL - 4 CONDUCTOR - CENTER 125749 - ADAPTER, ELBOW PLATE, END - W/FIXING FLANGE SCREW, MACHINE, ROUND HEAD SLOT (6-32UNC, 0.500L) 123930 - NUT, HEX - GR5 (6-32UNC, ZINC)
8-9B SHEET 2
BI012789
WATER INJECTION TANK INSTALLATION - 30 GAL AUXILIARY ASSEMBLY 439060 REVISION B
36 27 6 18
15
16
14
39
36 34
25
16
3 35 7
9
13 22
40 41
31
23 26
39 40 41
36 27 6
31
1 31
20
34
34 11
8-10 SHEET 1
BI012789
WATER INJECTION TANK INSTALLATION - 30 GAL AUXILIARY ASSEMBLY 439060 REVISION B
19
28 29 30
33 37
36
34
27 25
20
2 34 5
12
17 19 8
10
2 35
21
24 29
12 10
3
10
4
2 32
1
8-10 SHEET 2
BI012789
WATER INJECTION TANK INSTALLATION - 30 GAL AUXILIARY ASSEMBLY 439060 REVISION B
ITEM QTY. U/M PART NO.
439060
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
1 3 2 1 1 1 1 1 1 3 1 2 1 1 1 2 1 1 2 1 1 1 1 6 2 1 3 4
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
439033 301370 318424 350268 301383 327393 302472 319334 306238 33340 420075 440402 17733 306233 58499 46298 306025 38677 362738 T106085 32820 346111 17767 6092 36662 347054 33334 6151
29 30 31 32 33 34 35 36 37 39 40 41
10 4 3 1 1 5 1 4 1 1 4 4
EA EA EA EA EA EA EA EA EA EA EA EA
55185 319560 33486 31396 37160 34849 77579 348396 416978 T106088 20998 56006
DESCRIPTION
WATER INJECTION TANK INSTALLATION - 30 GAL AUXILIARY TANK, AIR - 30GAL - 200PSI AT2229 - VALVE, BALL 1056369 - VALVE, CHECK 43F3 - MUFFLER AT2293 - STRAINER VALVE, NEEDLE AT6744 - PLUG 1157309 - VALVE RELIEF JB7203701 - ADAPTER, PLUG - HEX JB7200520 - ADAPTER, STRAIGHT SOLENOID VALVE ASSEMBLY - DETERGENT ELBOW, 45 DEG COUPLING, PIPE ADAPTER, TEE - BULKHEAD ADAPTER, REDUCER 120267 - ADAPTER, STRAIGHT JB7201381 -ADAPTER, CROSS ADAPTER, STRAIGHT - BULKHEAD 150405 - BUSHING, PIPE BRACKET, WELDMENT - DETERGENT TANK VALVE, RADIATOR DRAIN 143279 BUSHING, PIPE NIPPLE, PIPE CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.00L) 1405522 - ADAPTER, STRAIGHT ELBOW, PIPE - 90 DEG. ADAPTER, ELBOW - 90DEG 105171 - CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 2.50L) WASHER, FLAT (1/2, HARDENED) 119481 NUT, LOCK - GR5 (1/2-13UNC, FLEXLOCK) FITTING, PLUG ADAPTER, STRAIGHT 177705 -ADAPTER, ELBOW - 90DEG ADAPTER, STRAIGHT STRAP, TIE DOWN 190353 - ADAPTER, STRAIGHT ADAPTER, STRAIGHT PLATE, DETAIL CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L) WASHER, FLAT (0.375, HARDENED)
8-10 SHEET 3
SECT-PAGE
8-12
BI012789
HOSE KIT, DETERGENT SYSTEM ASSEMBLY 417048 REVISION A
4 3
1
5
9 8
6
7
8
7
5
3 8-11 SHEET 1
2
BI012789
HOSE KIT, DETERGENT SYSTEM ASSEMBLY 417048 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9
1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA
417048 417048-001 417048-002 417048-003 417048-004 417048-005 417048-006 417048-007 417048-008 417048-009
DESCRIPTION
HOSE KIT, DETERGENT SYSTEM HOSE ASSEMBLY - JCBM3K-06-155" HOSE ASSEMBLY - JCAM3K-06-17" HOSE ASSEMBLY - JCBM3K-06-11" HOSE ASSEMBLY - JCDM3K-08-48" HOSE ASSEMBLY - JCDM3K-08-63" HOSE ASSEMBLY - JCBM3K-06-26" HOSE ASSEMBLY - JCAM3K-06-68" HOSE ASSEMBLY - JCBM3K-06-85" HOSE ASSEMBLY - JCAM3K-06-12"
8-11 SHEET 2
BI012789
ASSEMBLY - VALVE SOLENOID - DETERGENT ASSEMBLY 420075 REVISION -
1
2 3 4
8-12 SHEET 1
BI012789
ASSEMBLY - VALVE SOLENOID - DETERGENT ASSEMBLY 420075 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4
1 1 1 2
EA EA EA EA
415977 416859 416861 416651
DESCRIPTION
VALVE - SOLENOID - DETERGENT CONNECTOR - ELECTRICAL - PLUG -2 PIN CONNECTOR - ELECTRICAL CONTACT - ELECTRICAL - GOLD PLATE
8-12 SHEET 2
BI012789 SECTION 9 - CAB GROUP
DESCRIPTION
CAB INSTALLATION CAB ASSEMBLY CAB, OPERATOR HEATER / AIR CONDITIONER AIR CONDITIONER KIT HEATER / COOLER EVAPORATOR REMOTE MOUNTED CONDENSER W / DRIER FILTER KIT, EXTERNAL A/C HARNESS, WIRING, UPPER PANEL PANEL ASSEMBLY, TOGGLE SWITCH HARNESS, WIRING, LOWER PANEL PANEL ASSEMBLY, GAUGE, PRESSURE OPERATOR SEAT ASSEMBLY SEAT, OPERATOR JOYSTICK ASSEMLBY HARNESS, WIRING, SEAT / JOYSTICK PANEL ASSEMBLY, TOGGLE SWITCH LOWER PLUMB INDICATOR KIT AIR CONDITIONER / HEATER INSTALLATION HOSE KIT, A/C & HEATER MIRROR INSTALLATION CONSOLE ASSEMLBY, SOUND SYSTEM
ASSEMBLY NO.
4259359 4264200 4263579 V015610 V014064 V014066 V014068 V014067 436598 436599 439300 438497 4259357 4259308 418687 421355 439293 419481 4248269 4248268 418297 4271737
9-0 SHEET 1
SECT-PAGE 9-1 9-2 9-2A 9-3 9-3A 9-3B 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15 9-16 9-17 9-18 9-19
BI012789
CAB INSTALLATION ASSEMBLY 4259359 REV -
1
12 13
10 11
9 3
9-1 SHEET 1
4
5
BI012789
CAB INSTALLATION ASSEMBLY 4259359 REV -
9
9-1 SHEET 2
BI012789
CAB INSTALLATION ASSEMBLY 4259359 REV -
ITEM QTY. U/M PART NO. 1 2 3 4 5 9 10 11 12 13
1 1 4 4 8 1 2 2 1 1
EA EA EA EA EA EA EA EA EA EA
4259359 4264200 4248269 7812 6371 338927 416654 7792 319560 88081 65066
DESCRIPTION
CAB INSTALLATION CAB ASSEMBLY AIR COND / HEATER INSTALLATION CAPSCREW, HEXHEAD NUT, HEXHEAD WASHER, FLAT STEP, REMOVABLE - CAB PLATFORM CAPSCREW, HEXHEAD NUT, LOCK CLAMP AIR LINE REDUCER, HUMP
9-1 SHEET 3
SECT-PAGE 9-2 9-16
BI012789
CAB ASSEMBLY, TIER 3 ASSEMBLY 4264200- REVISION
11 15 20 3 27 4 14
18 12 1
36
5
9-2 SHEET 1
BI012789
CAB ASSEMBLY, TIER 3 ASSEMBLY 4264200- REVISION
31
5
32
8 37 30
28 29
12
1
31
18
9-2 SHEET 2
10
6
7
BI012789
CAB ASSEMBLY, TIER 3 ASSEMBLY 4264200- REVISION
ITEM QTY. U/M PART NO. 1 3 4 5 6 7 8 10 11 12 14 15 18 20 27 28 29 30 31 32 36 37
1 1 1 1 2 1 1 1 1 1 4 4 4 4 6 8 8 4 5 2 1 4
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
4264200 4263579 436598 438497 4259357 349427 418591 417258 439300 419481 339205 417186 9208 37819 319877 18047 42773 319557 42625 42771 319889 418719 4263453
DESCRIPTION
CAB ASSEMBLY CAB, OPERATOR'S HARNESS, WIRING UPPER PANEL PANEL ASSEMBLY, GAUGE, PRESSURE SEAT ASSEMBLY, OPERATOR'S CAB CLAMP, HOSE HOSE PLATE, EXTENSION - SEAT STOP - CAB HARNESS - WIRING - LOWER PANEL KIT, PLUMB INDICATOR SWITCH, FOOT OPERATED HOSE - MICRO - 1/4 x 108 NUT, LOCK #10 - 24 UNC, ELASTIC COLLAR ADAPTER, ELBOW AERO CAPSCREW, SKTHEAD GR8 - #10 - 24UNC x 3/4 CAPSCREW, SKTHEAD GR8 - 1/4 - 20UNC x 1/2 CAPSCREW, SKTHEAD GR8 - 5/16 - 18UNC x 1 NUT, LOCK GR5 - 5/16 - 18UNC, FLEXLOC HEAVY WASHER, FLAT 5/16 CAPSCREW SKTHEAD GR8 - 1/4 - 20UNC x 1 CAPSCREW SKTHEAD GR8 - 1/4 - 20UNC x 2.25 FLUID, WASHER - WINDSHIELD NUT, PUSH, 5/16"
9-2 SHEET 3
SECT-PAGE 9-2A 9-6 9-10
9-8 9-15
BI012789
CAB, OPERATOR ASSEMBLY 4263579 REVISION A
2
1 10
65
37
90 70
86
91
49 92
58
58 29
62 70
59
60 61
80
83
69
72
68
9-2A SHEET 1
50
BI012789
CAB, OPERATOR ASSEMBLY 4263579 REVISION A
33
41 32
43 34
76
16 18
9-2A SHEET 2
17
BI012789
CAB, OPERATOR ASSEMBLY 4263579 REVISION A
31
7
20
66 19
12
57 28 27
44
42
78
77 14
45
3
40
67
93 22
84
95
15 57
51
85
26 48
9 9-2A SHEET 3
BI012789
CAB, OPERATOR ASSEMBLY 4263579 REVISION A
95
73 74 75
8 30
71 70 81 79 82 9-2A SHEET 4
BI012789
CAB, OPERATOR ASSEMBLY 4263579 REVISION A
38 23 24 25 22
5
21
14
15
39
64
63
89 87
4
14
94
13
15
51
46 47
88 54 53
13 52 35 36 11 9-2A SHEET 5
6
BI012789
CAB, OPERATOR ASSEMBLY 4263579 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 35 36 37 39 40 41 44 46 48 50 51 52 53 54 55 56 57 58 59 61
1 1 1 1 1 1 1 1 3 1 4 2 3 5 2 2 2 4 4 3 3 2 2 2 2 2 2 8 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
1 1 1 1 6 2 1 1 2 1 6 4 2 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
14
439362
V008375 V008376 V008331 V013979 V018365
V008333
V008335 V008335 V008359 V008335 V008335
1030549
DESCRIPTION
CAB, OPERATOR CAB WELDMENT SKYLIGHT WELDMENT INSTRUMENT PANEL WELDMENT LATCH, ROTARY LATCH, HANDLE FOOTREST WINDSHIELD WASHER KIT HINGE, WASHER STRIKER, SHORT CAPSCREW MOTOR, WINDSHIELD WIPER - 24VDC SCREW, METRIC NUT, NYLOCK BUMPER, RUBBER WASHER, LOCK NUT, HEX WASHER, LOCK NUT, HEX CAPSCREW, HEX WASHER CAPSCREW, HEX WASHER, LOCK NUT SCREW WASHER, LOCK CAPSCREW, HEX NUT, FLANGE RUBBER, WINDOW RUBBER, SKYLIGHT NUT, HEX WASHER DOOR ASSEMBLY DOMELIGHT NUT RUBBER, WINDOW - SIDE RUBBER, WINDOW - FRONT SCREW, SELF TAP NUT, BULKHEAD, DECAL DOOR SEAL WASHER, LOCK A/C FITTING SCREW, METRIC NUT, LOCK NUT, LOCK BULB - 24V DRAIN HOSE - CHECK VALVE HOSE, WASHER WASHER 9-2A SHEET 6
SECT-PAGE
9-4A
BI012789
CAB, OPERATOR ASSEMBLY 4263579 REVISION A
ITEM QTY. U/M PART NO. 62 63 64 65 66 67 68 69 70 71 72 73 74 77 78 79 80 81 82 83 84 85
2 2 2 2 1 3 1 1 1 1 1 1 2 12 6 6 8 4 4 2 2 10
EA EA EA EA EA EA EA EA EA EA EA EA FT EA EA EA EA EA EA EA EA EA
V014068 V015610
DESCRIPTION
TERMINAL CONNECTOR STAR, WASHER BLADE, CONNECTOR WIRE, BLK PLUG, HOLE PLUG, HOLE KIT - MOUNTING CONDENSER W/DRIER, REMOTE MOUNTED HEATER / AIR CONDITIONING UNIT DUCT HOSE, DRAIN - CLEAR HOSE, DRAIN - CLEAR HOSE ATTACHMENT - OUTSIDE WASHER CAPSCREW, HEX HEAD NUT, FLANGE WASHER CAPSCREW, HEX HEAD NUT, LOCK ATTACHMENT, HOSE - INSIDE WASHER PLUG, HOLE
9-2A SHEET 7
SECT-PAGE
9-4 9-3
BI012789
HEATER / AIR CONDITIONING UNIT PARTS LIST ASSEMBLY V015610 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 1 1 1 1 6 2 1 2 16 6 5 4 2 4 8 1 10 1 1 1 6 1 2 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA FT EA FT EA EA EA EA EA EA EA EA
V015610 V014064 V014066 V014068 V014067 V014073 V014127 V014076 V014072 V014074 V014106 V014108 V014107 V014069 V014077 V014081 V014083 V014082 V014111 V014079 V014078 V014080
DESCRIPTION
HEATER / AIR CONDITIONING UNIT AIR CONDITIONER KIT PARTS LIST HEAT/COOL EVAPORATOR CONDENSER W/DRIER, REMOTE MOUNTED AIR FILTER, REMOTE MOUNTED SWITCH, LOW PRESSURE - N.O. HOSE CLAMP LOUVER, CLOSABLE - 4" - W/HOSE ADAPTER LOUVER, ANGLED - 3.5" ADAPTER, LOUVER - 2.5" HOSE CLIP, DUCT HEATER FITTING, 90 DEG O-RING O-RING O-RING CLAMP, HOSE HEATER HOSE, 5/8 HOSE Y CONNECTOR DUCT HOSE #6 A/C HOSE, BULKHEAD TO CONDENSER #6 A/C HOSE, EVAPORATOR TO BULKHEAD #10 A/C HOSE, EVAPORATOR TO BULKHEAD HOSE CLAMP #6 BULKHEAD W/NUTS #8 BULKHEAD W/NUTS #10 BULKHEAD W/NUTS METAL OUTLET
9-3 SHEET 1
SECT-PAGE 9-3A 9-3B 9-4 9-5
BI012789
AIR CONDITIONER KIT ASSEMBLY V014064 - REVISION -
10 11
16
17
12
95
13
14
10
11
11 13
6
20 1 60
20 19
11
2 5 17
20
11
4
7 8
13 3
13
9-3A SHEET 1
18
9 19
BI012789
AIR CONDITIONER KIT ASSEMBLY V014064 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
8 8 1 1 1 1 1 1 1 5 6 2 12 2 1 1 1 1 1 4
FT FT EA EA EA EA EA EA EA EA EA EA FT EA EA EA EA EA EA EA
V014064 V014069 V014069 V014066 V014067 V014068 V014070 V014071 V014072 V014073 V014074 V014075 V014076 V014077 V014078 V014079 V014080 V014081 V014082 V014083 V014084
DESCRIPTION
AIR CONDITIONER KIT HEATER HOSE, 5/8" HEATER HOSE, 5/8" HEAT/COOL EVAPORATOR AIR FILTER, REMOTE MOUNTED CONDENSER W/DRIER, REMOTE MOUNTED HOSE DUCT, Y-ADAPTER OUTLET, METAL LOUVER, ANGLED LOW PRESSURE SWITCH, N/O HEATER FITTING, 90 DEG HOSE CLAMP 4" LOUVER, CLOSABLE W/2.5" ADAPTER DUCT HOSE #8 BULKHEAD W/NUTS #6 BULKHEAD W/NUTS #10 BULKHEAD W/NUTS #6 A/C HOSE, BULKHEAD TO CONDENSER #10 A/C HOSE, EVAPORATOR TO BULKHEAD #6 A/C HOSE, EVAPORATOR TO BULKHEAD HOSE CLAMP 10 & 12
9-3A SHEET 2
SECT-PAGE
9-3B 9-5 9-4
BI012789
HEATER/COOLER EVAPORATOR ASSEMBLY V014066 - REVISION -
4
30 21 17
16
27
15
6
20
23
2 22 25 12
18 7
26 9
8 29
14
19 28
24 6
10
3 11
26 31
13
7
27 5 1
9-3B SHEET 1
BI012789
HEATER/COOLER EVAPORATOR ASSEMBLY V014066 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
4 1 1 1 2 2 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 3 6 1 1 1 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
V014066 V014069 V014069 V018085 V014086 V014087 V014088 V014089 V014090 V014091 V014092 V014093 V014072 V014094 V014095 V014096 V014097 V014098 V014099 V014100 V014101 V014102 V014103 V014104 V014105 V014074 V014106 V014084 V014107 V014108 V014109 V014110
DESCRIPTION
HEATER/COOLER EVAPORATOR HEATER HOSE, 5/8" HEATER HOSE, 5/8" HOUSING BLOWER PANEL FRONT LID BLOWER HOUSING COVER, FLOW RESTRICTOR MOTOR, 24V VALVE, ELECTRIC WATER VALVE, BLOCK EXPANSION COIL, H/C LOUVER, ANGLED FILTER, INTAKE BRACKET, VALVE MOUNTING BULKHEAD, #8 W/NUTS SWITCH, ROTARY 3-SPEED SWITCH, TOGGLE RESISTOR, 3-PRONG THERMOSTAT, PRESET KNOB FACE PLATE, HEAT/COOL FACE PLATE, AIR INCREASE BLOWER WHEEL, CW BLOWER WHEEL, CCW FITTING, 90 DEG O-RING HOSE CLAMP O-RING, #10 O-RING, #6 WIRE HARNESS FITTING, HEATER
9-3B SHEET 2
BI012789
REMOTE MOUNTED CONDENSER W/DRIER ASSEMBLY V014068 - REVISION -
3 2
4 22
1
27
26 24
7
25
5
6
4 8
21
9
14 19
16 20
10 18
12
17 11
9-4 SHEET 1
23
13 15
BI012789
REMOTE MOUNTED CONDENSER W/DRIER ASSEMBLY V014068 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
V014068 --------------------V014119 ----------V014120 V014121 --------------------------------------------------V014122 V014123 ----------V014124 ----------V014125 V014126 V014127 V014128 ----------V014129 V014130 V014131 V014132 V014133 V014134
DESCRIPTION
REMOTE MOUNTED CONDENSER W/DRIER HOUSING, BOTTOM LID GRILLE MOUNTING BRACKET FAN BLADE CONDENSER MOTOR MOTOR MOUNT BASE MOTOR MOUNT BRACKET MOTOR MOUNT BRACKET DRIER BRACKET BASE DRIER BRACKET TOP RECEIVER DRIER FITTING, DRIER OUTLET BULKHEAD, #6 SWITCH, BINARY PRESSURE BULKHEAD, #8 CONDENSER COIL HOSE ASSEMBLY HOSE CLAMP, STEEL HOSE ASSEMBLY, #6 GROMMET, 1" RELAY, 24 VOLT BOOT, BINARY PLUG, 5/8" BUTTON PLUG, 3/4"BUTTON PLUG, 1" BUTTON RELAY PLUG HARNESS
9-4 SHEET 2
BI012789
DOOR ASSEMBLY ASSEMBLY V008359 REVISION -
1 3
4
5 15 2 18 6
16
21 19
12 11 7
20 9
14 13
8 10
9-4A SHEET 1
17
BI012789
DOOR ASSEMBLY ASSEMBLY V008359 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
1 1 1 1 1 1 1 1 1 2 2 4 4 4 1 2 2 2 1 4 2 4
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
V008359 -----V008366 ----------V008367 V008368 V008369 V009256 V008370 V008371 --------------------V008372 ------------------------------------
DESCRIPTION
DOOR ASSEMBLY WELDMENT, DOOR HOLDBACK, DOOR GLASS RUBBER, WINDOW GASKET, HANDLE HANDLE ASSEMBLY LATCH, ROTARY KEY FOR ABOVE LATCH LINK, LATCH SPRING BRACKET SCREW, MACHINE WASHER, LOCK SCREW, MACHINE HANDLE, GRAB CAPSCREW, HEX WASHER, LOCK NUT, HEX COVER, LATCH SCREW, MACHINE SCREW, MACHINE NUT, HEX
9-4A SHEET 2
BI012789
FILTER KIT, EXTERNAL A/C ASSEMBLY V014067 - REVISION -
3 4 1
5 6 2 2
7
5 9-5 SHEET 1
BI012789
FILTER KIT, EXTERNAL A/C ASSEMBLY V014067 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
7 7 1 1 3 2 2
EA EA EA EA EA EA EA
V014067 V014111 V014111 V014112 V014113 V014114 V014116
DESCRIPTION
FILTER KIT, EXTERNAL A/C HOSE CLAMP HOSE CLAMP (SAME AS ITEM 1) CANISTER PRE-FILTER ELBOW, 3" RUBBER MOUNTING BAND TUBING (NOT SUPPLIED)
9-5 SHEET 2
BI012789
WIRING HARNESS, UPPER PANEL ASSEMBLY 439598 REVISION E
56 73 74
42 60 57 66 65 57
42 60 57
57
43 44 45 45 52 53 59
42 60 57 45 44 43
72
1
50
50
45 44 43
45 46 47
52 53 56 57 58
22
55 50
45 52 53 51
54
75
61
45 46 47
41
64 63 50
48 49
4 22
48 48
9-6 SHEET 1
BI012789
WIRING HARNESS, UPPER PANEL ASSEMBLY 439598 REVISION E
9-6 SHEET 2
BI012789
WIRING HARNESS, UPPER PANEL ASSEMBLY 439598 REVISION E
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
1 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
EA FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT
436598 436599 416890-020 416888-100 416888-101 416888-105 416888-106 416888-109 416888-078 416888-060 416888-061 416888-069 416888-000 416889-010 416888-009 99361-050 416888-082 416888-084 416888-085 416888-086 416888-089 416888-011 416888-013 416888-022 416888-023 416888-025 416888-091 416888-093 416888-094 416888-219 416888-098 416888-099 416888-030 416888-031 416888-032 416888-033 416888-034 416888-039 99289
40
*
FT
99327
41 42 43 44
1 3 3 3
EA EA EA EA
416652 416859 416858 416860
45 46
46 2
EA EA
416650 416866
DESCRIPTION
WIRING HARNESS, UPPER PANEL PANEL ASSEMBLY, UPPER WIRE, 12GA.-THHN RED/ZERO (*12.56) WIRE, 18GA.-THHN RED/ZERO (*12.56) WIRE, 18GA.-THHN RED/ONE (*0.26) WIRE, 18GA.-THHN RED/FIVE (*12.56) WIRE, 18GA.-THHN RED/SIX (*12.56) WIRE, 18GA.-THHN RED/NINE (*12.26) WIRE, 18GA.-THHN PINK/EIGHT (*12.48) WIRE, 18GA.-THHN GRAY/ZERO (*25.27) WIRE, 18GA.-THHN GRAY/ONE (*25.48) WIRE, 18GA.-THHN GRAY/NINE (*7.17) WIRE, 18GA-THHN BLACK/ZERO (*28.13) WIRE, 14GA.-THHN BLACK/ZERO (*2.01) WIRE, 18GA.-THHN BLACK/NINE (*12.26) WIRE, ELECT, SXL, 16GA, TAN 50V (*12.76) WIRE, 18GA.-THHN TAN/TWO (*10.17) WIRE, 18GA.-THHN TAN/FOUR (*10.17) WIRE, 18GA.-THHN TAN/FIVE (*10.17) WIRE, 18GA.-THHN TAN/SIX (*11.17) WIRE, 18GA.-THHN TAN/NINE (*10.17) WIRE, 18GA.-THHN YELLOW/ONE (*6.5) WIRE, 18GA.-THHN YELLOW/THREE (*7.17) WIRE, 18GA.-THHN BLUE/TWO (*12.48) WIRE, 18GA.-THHN BLUE/THREE (*12.48) WIRE, 18GA.-THHN BLUE/FIVE (*12.48) WIRE, 18GA.-THHN GREEN/ONE (*12.94) WIRE, 18GA.-THHN GREEN/THREE (*2.5) WIRE, 18GA.-THHN GREEN/FOUR (*12.71) WIRE, 18GA.-THHN BLUE/19 (*2.5) WIRE, 18GA.-THHN GREEN/EIGHT (*13.19) WIRE, 18GA.-THHN GREEN/NINE (*11.95) WIRE, 18GA.-THHN WHITE/ZERO (*12.71) WIRE, 18GA.-THHN WHITE/ONE (*13.6) WIRE, 18GA.-THHN WHITE/TWO (*13.6) WIRE, 18GA.-THHN WHITE/THREE (*13.6) WIRE, 18GA.-THHN WHITE/FOUR (*13.6) WIRE, 18GA.-THHN WHITE/NINE (*2.5) WIRE, ELECT, SXL, 16GA, WHITE/BLACK 50V (*11.78) WIRE, ELECT, SXL, 16GA, BLACK/WHITE 50V (*11.78) CONTACT, ELECTRICAL GOLD PLATED, 12 PIN CONNECTOR, ELECTRICAL, PLUG, 2 PIN CONNECTOR, ELECTRICAL, RECEPTACLE CONNECTOR, ELECTRICAL WEDGELOCK, RECEPTACLE CONTACT, ELECTRICAL, GOLD PLATED, 16 PIN CONNECTOR, ELECTRICAL, RECEPTACLE 9-6 SHEET 3
SECT-PAGE 9-7
BI012789
WIRING HARNESS, UPPER PANEL ASSEMBLY 439598 REVISION E
ITEM QTY. U/M PART NO. 47
2
EA
416869
48 49 50 51 52 53 54 55 56
4 1 19 1 3 3 1 2 3
EA EA EA EA EA EA EA EA EA
334550 350397 422332 416639 416988 416990 350451 333772 416660
57
26
EA
416651
58 59 60 61 62 63 64 65 66 67
1 1 3 2 * 1 1 1 1 *
EA EA EA EA FT EA EA EA EA FT
416642 416634 416861 69495 434332 435493 407524 416863 416864 99287
68 69 70 71 72 73 74 75
* * * * 1 1 1 1
FT FT FT FT EA EA EA EA
99308 99331-050 99299 416890-026 401547 437050 437010 45265
DESCRIPTION
CONNECTOR, ELECTRICAL WEDGELOCK, RECEPTACLE TERM, #22, #16, #10 LUG, TERMINAL TERMINAL, RING TONGUE, 18/22 GA, #4 TO #6 CONNECTOR, ELECTRICAL, RECEPTACLE NUT, PANEL LOCKWASHER, PANEL LUG LUG, TERMINAL, #22, 16 AMP CONTACT, ELECTRICAL, GOLD PLATED, 12 SOCKET CONTACT, ELECTRICAL, GOLD PLATED, 16 SOCKET CONNECTOR, ELECTRICAL, RECEPTACLE CONNECTOR, ELECTRICAL, RECEPTACLE CONNECTOR, ELECTRICAL, WEDGELOCK TERMINAL, WIRE, FULLY INSULATED, 16-14 GA CABLE, ELECTRICAL, CANBUS (*11.92) FUSE HOLDER FUSE, AUTOMOTIVE, 10A CONNECTOR, ELECTRICAL, PLUG CONNECTOR, ELECTRICAL, WEDGELOCK WIRE, ELECT, SXL, 16GA, WHITE/YELLOW 50V (*2.01) WIRE, ELECT, SXL, 16GA, ORANGE 50V (*2.01) WIRE, ELECT, SXL, 16GA, BLUE/WHITE 50V (*2.01) WIRE, ELECT, SXL, 16GA, BLACK 50V (*2.01) WIRE, 12GA.-THHN (*11.78) LOCK, SHAFT - POTENTIOMETER CONNECTOR, ELECTRICAL - PLUG - 2 WAY LOCK, WEDGE - 2 WAY - PLUG DISC, FTAB - 16/14AWG
9-6 SHEET 4
SECT-PAGE
BI012789
PANEL ASSEMBLY, UPPER ASSEMBLY 436599 REVISION B
5
7
1
5
2
1
5
5
4
3
5
9-7 SHEET 1
BI012789
PANEL ASSEMBLY, UPPER ASSEMBLY 436599 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 7 8
1 1 1 1 5 1 1
EA EA EA EA EA EA EA
436599 436600 96193 96192 1155163 65226 405070 403689
DESCRIPTION
PANEL ASSEMBLY, UPPER PANEL, SWITCH, UPPER GAUGE, FUEL, 12 VOLT GAUGE, HOURMETER,12/24 VOLT GAUGE, AIR TEMPERATURE SWITCH, TOGGLE ENVIRONMENT SEALED LIGHT, INDICATOR RELAY, 24VDC, SPDT W/DIODE
9-7 SHEET 2
BI012789
WIRING HARNESS, LOWER PANEL ASSEMBLY 439300 REVISION A
29 28 27
35 26 24
26
14
5
16
5
13
10
9
26
5 6
8
6
7
2
18
5
23
3
21
20 19
25 5 26 12 5 5
1 15 26
17
5
22
5
4
9
11
20
5
29 28 27
26
9-8 SHEET 1
BI012789
WIRING HARNESS, LOWER PANEL ASSEMBLY 439300 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
1 13 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 2 2 6 1 1 1 27 38 1
EA EA IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN EA EA EA EA EA EA EA EA EA
439300 439293 416919 416888-023 416888-024 416888-025 416888-026 416888-028 416888-029 416888-070 416888-071 416888-072 416888-073 416888-074 416888-075 416888-076 416888-077 416888-079 416888-095 416888-030 416888-031 416888-049 416888-119 416888-012 416888-050 416888-051 416888-001 416862 416865 416650 416637 416987 416989 416651 422332 416888-002
DESCRIPTION
WIRING HARNESS, LOWER PANEL PANEL ASSEMBLY, TOGGLE SWITCH SPADE, STUD SOLDERLE WIRE, 18GA - THHN - BLUE/THREE WIRE, 18GA - THHN - BLUE/FOUR WIRE, 18GA - THHN - BLUE/FIVE WIRE, 18GA - THHN - BLUE/SIX WIRE, 18GA - THHN - BLUE/EIGHT WIRE, 18GA - THHN - BLUE/NINE WIRE, 18GA - THHN - PINK/ZERO WIRE, 18GA - THHN - PINK/ONE WIRE, 18GA - THHN - PINK/TWO WIRE, 18GA - THHN - PINK/THREE WIRE, 18GA - THHN - PINK/FOUR WIRE, 18GA - THHN - PINK/FIVE WIRE, 18GA - THHN - PINK/SIX WIRE, 18GA - THHN - PINK/SEVEN WIRE, 18GA - THHN - PINK/NINE WIRE, 18GA - THHN - GREEN/FIVE WIRE, 18GA - THHN - WHITE/ZERO WIRE, 18GA - THHN - WHITE/ONE WIRE, 18GA - THHN - PURPLE/NINE WIRE, 18GA - THHN - BROWN/NINE WIRE, 18GA - THHN - YELLOW/TWO WIRE, 18GA - THHN - ORANGE/ZERO WIRE, 18GA - THHN - ORANGE/ONE WIRE, 18GA - THHN - BLACK/ONE CONNECTOR, ELECTRICAL, RECEPTACLE CONNECTOR, ELECTRICAL WEDGELOCK CONTACT, ELECTRICAL, GOLD PLATED CONNECTOR, ELCTRICAL, RECEPTACLE NUT, PANEL LOCKWASHER, PANEL CONTACT, ELECTRICAL, GOLD PLATED TERMINAL, RING WIRE, 18GA - THHN - BLACK/NINE
9-8 SHEET 2
SECT-PAGE 9-14
BI012789
PANEL ASSEMBLY, GAUGE ASSEMBLY 438497 REVISION -
3
7
3
7
3
7
2
1
4
7
9-9 SHEET 1
5
6
BI012789
PANEL ASSEMBLY, GAUGE ASSEMBLY 438497 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
1 1 3 12 12 12 4
EA EA EA EA EA EA EA
438497 438496 1404394 33986 5010423 5010410 59590 37816
DESCRIPTION
PANEL ASSEMBLY, GAUGE PANEL, GAUGE, PRESSURE GAUGE, PRESSURE GAUGE, PRESSURE SCREW, MACHINE WASHER, LOCK SPRING NUT, HEX ADAPTER, ELBOW
9-9 SHEET 2
BI012789
SEAT ASSEMBLY - CAB ASSEMBLY 4259357 - REVISION A
1
14
13
2 15 16 3
4 12
28 29
5 10 6 18 19 30 17 11 27 7
9-10 SHEET 1
8
9
BI012789
SEAT ASSEMBLY - CAB ASSEMBLY 4259357 - REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 27 28 29 30
1 1 1 1 1 1 1 2 1 1 3 1 36 24 1 1 1 2 2 1 8 8 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
4259357 4259308 438493 438494 413540 413541 418687 416644 416645 416646 418690 416648 418691 416650 416651 418688 418689 414591 4270300 1472031 421355 T104332 1472040 350439
DESCRIPTION
SEAT, ASSEMBLY - CAB SEAT, OPERATOR PANEL-CONTROL-LH JOYSTICK PANEL-CONTROL-RH JOYSTICK PT200 CONTROLLER- JOYSTICK PT200 CONTROLLER- JOYSTICK ASSY, JOYSTICK-ELECTRIC-FEED CONNECTOR, ELECTRICAL- RECEPTACLE CONNECTOR, ELECTRICAL- RECEPTACLE CONNECTOR, ELECTRICAL- RECEPTACLE - PLUG ASSY, INTERFACE MODULE LEFT CONNECTOR, ELECTRICAL- PIN ASSY, INTERFACE MODULE RIGHT CONTACT, ELECTRICAL- GOLD PLATE CONTACT, ELECTRICAL- GOLD PLATE ASSEMBLY, ELECTRICAL POWR OUTLET ASSEMBLY, SWITCH-ELECTRIC WIND SHIELD COVER, JOYSTICK CONTROL CAPSCREW,HEXHEAD NUT,LOCK HARNESS-WIRING- SEAT/JOYSTICK CAPSCREW, PAN HEAD NUT, LOCK WASHER, FLAT
9-10 SHEET 2
SECT-PAGE 9-11
9-12
9-13
BI012789
OPERATOR'S SEAT ASSEMBLY 4259308 - REVISION D
1
5
2
3
7 8
6
4
13
11
18
14 12
19 16
15 21 20 9-11 SHEET 1
17
BI012789
OPERATOR'S SEAT ASSEMBLY 4259308 - REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 19 20 21
1 1 1 1 1 1 2 2 1 1
EA EA EA
1 1 1 1 1 1 1 1 1 1
EA EA EA EA KIT EA EA KIT KIT EA
4259308 V014135 V014137 V012288 V014136 V014138 V012275 V014887 ------4429286 4429285 ------V008795 ------------V011969 -------------------------------------
1
EA
4429287
EA EA EA EA
DESCRIPTION
OPERATOR'S SEAT BACK COVER, GREY FABRIC BACK COVER, BLACK BREATHABLE VINYL FOAM BACK BOTTOM SEAT COVER, GREY FABRIC BOTTOM SEAT COVER, BLACK BREATHABLE VINYL BOTTOM SEAT FOAM ARMREST PAD WITH BRACKET MOUNTING PLATE, JOYSTICK POD ASSEMBLY, RIGHT HAND POD ASSEMBLY, LEFT HAND RELEASE HANDLE AND LATCH KIT DAMPER FOR CONSOLE (INCLUDES MOUNTING BRACKET) HEIGHT RISER HEIGHT RISER LATCH KIT DAMPER KIT FOR SUSPENSION (includes hardware) WEIGHT ADJUSTER KIT SUSPENSION COVER HEIGHT RISER COVER SLIDE RAIL KIT, ABOVE SUSPENSION SLIDE RAIL KIT, BELOW SUSPENSION COMPLETE SUSPENSION (INCLUDES ONE DAMPER, SUSPENSION COVER, SLIDE RAILS & HEIGHT RISER) SEAT BELT (not shown)
9-11 SHEET 2
BI012789
JOYSTICK ASSEMBLY ASSEMBLY 418687 REVISION B
2
1
5
9-12 SHEET 1
3
4
BI012789
JOYSTICK ASSEMBLY ASSEMBLY 418687 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5
1 2 1 4 4
EA EA EA EA EA
418687 413544 416868 416867 416651 45259
DESCRIPTION
JOYSTICK ASSEMBLY CONTROLLER, JOYSTICK, SINGLE AXIS WEDGELOCK, SOCKET CONNECTOR, ELECTRICAL, RECEPTACLE, 4-PIN CONTACT, ELECTRICAL, 16-SOCKET TERM. SPADE-16/14#10
9-12 SHEET 2
BI012789
HARNESS, WIRING, SEAT / JOYSTICK ASSEMBLY 421355 REVISION A
6
30 20
5
4
36
35
31 21
32
32
23
24
8
7
22
25
3
2
1
5
26 28 19
36
35
27
37
29
17
4
34
32 16
5
33
22
32
11 12 13
9 10
18
5
1
9-13 SHEET 1
2
3
BI012789
HARNESS, WIRING, SEAT / JOYSTICK ASSEMBLY 421355 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
1 1 1 2 20 2 1 1 1 1 1 31 1 * * * * * * * * * * * * * * * * * * * * * * * *
EA EA EA EA EA EA EA EA EA EA EA EA EA FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT
421355 416634 416988 416990 416645 416651 416649 416867 416868 416863 416865 416858 416650 416860 416888-052 416888-053 416888-054 416888-055 416888-056 416888-057 416888-020 416888-021 416888-023 416888-025 416888-026 416888-027 416888-014 416888-015 416888-016 416888-017 416888-018 416888-019 416888-000 416888-080 416888-086 416888-039 416888-069 416888-058
DESCRIPTION
HARNESS, WIRING, SEAT / JOYSTICK CONNECTOR, ELECTRICAL, RECEPTABLE NUT, PANEL LOCKWASHER, PANEL CONNECTOR, ELECTRICAL, RECEPTABLE CONTACT, ELECTRICAL, GOLD PLATED CONNECTOR, ELECTRICAL, SOCKET CONNECTOR, ELECTRICAL, PLUG, 4 PIN CONNECTOR, ELECTRICAL, WEDGELOCK CONNECTOR, ELECTRICAL, PLUG, 3 PIN CONNECTOR, ELECTRICAL, WEDGELOCK CONNECTOR, ELECTRICAL, RECEPTABLE CONTACT, ELECTRICAL, GOLD PLATED CONNECTOR, ELECTRICAL, WEDGELOCK WIRE, 18 GA - ORANGE / TWO (*3.58 FT) WIRE, 18 GA - ORANGE / THREE (*3.58 FT) WIRE, 18 GA - ORANGE / FOUR (*3.58 FT) WIRE, 18 GA - ORANGE / FIVE (*3.58 FT) WIRE, 18 GA - ORANGE / SIX (*3.58 FT) WIRE, 18 GA - ORANGE / SEVEN (*3.58 FT) WIRE, 18 GA - BLUE / ZERO (*5.25 FT) WIRE, 18 GA - BLUE / ONE (*5.25 FT) WIRE, 18 GA - BLUE / THREE (*8.83 FT) WIRE, 18 GA - BLUE / FIVE (*5.25 FT) WIRE, 18 GA - BLUE / SIX (*5.25 FT) WIRE, 18 GA - BLUE / SEVEN (*5.25 FT) WIRE, 18 GA - YELLOW / FOUR (*3.58 FT) WIRE, 18 GA - YELLOW / FIVE (*3.58 FT) WIRE, 18 GA - YELLOW / SIX (*3.58 FT) WIRE, 18 GA - YELLOW / SEVEN (*3.58 FT) WIRE, 18 GA - YELLOW / EIGHT (*5.25 FT) WIRE, 18 GA - YELLOW / NINE (*5.25 FT) WIRE, 18 GA - BLACK / ZERO (*17.67 FT) WIRE, 18 GA - TAN / ZERO (*3.58 FT) WIRE, 18 GA - TAN / SIX (*3.58 FT) WIRE, 18 GA - WHITE / NINE (*8.83 FT) WIRE, 18 GA - GRAY / NINE (*8.83 FT) WIRE, 18 GA - ORANGE / EIGHT (*3.58 FT)
9-13 SHEET 2
BI012789
PANEL ASSEMBLY, TOGGLE SWITCH, LOWER ASSEMBLY 439293 REVISION B
8
1
10 9
3
2
5 9
8
7 9
6 9
9-14 SHEET 1
14
4
4
4
5
12
10
BI012789
PANEL ASSEMBLY, TOGGLE SWITCH, LOWER ASSEMBLY 439293 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 1 1 3 2 1 1 2 4 2 2 2
EA EA EA EA EA EA EA EA EA EA EA EA
439293 439289 409926 407791 65226 66424 402278 418692 413544 302683 66425 400434 418293
1
EA
418686
DESCRIPTION
PANEL ASSEMBLY, TOGGLE SWITCH, LOWER PANEL, TOGGLE SWITCH, LOWER SWITCH,TOGGLE, DPDT, ON/OFF/ON-MOM SWITCH, TOGGLE, ENVIROMENT SEALED SWITCH, TOGGLE, ENVIRONMENT SEALED SWITCH, TOGGLE, SPDT, 3 POSITION OPERATOR, SWITCH, EMERGENCY STOP ASSEMBLY, POTENTIOMETER, FEED RATE CONTROLLER, JOYSTICK CAPSCREW, SOCKETHEAD SWITCH, TOGGLE, 3 POSITION KNOB, POT LIGHT, INDICATOR ASSEMBLY, POTENTIOMETER FEED FORCE
9-14 SHEET 2
BI012789
PLUMB INDICATOR KIT ASSEMBLY 419481 - REVISION -
4
13 14 15
1
5
2
4
3
16 10
17 4
6
1 5
1
13
12 11 9 1
3
14 15
9-15 SHEET 1
9
7
8
4
BI012789
PLUMB INDICATOR KIT ASSEMBLY 419481 - REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1 1 1 1 3 4 4 2 6 2 2 2 4 4 4 20 40
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA FT FT
419481 97849 98375 98374 98373 1402064 42538 6293 20998 16083 5989 7972 43052 5953 42843 9208 76199 76204
DESCRIPTION
PLUMB INDICATOR KIT SENSOR, VERTICAL ANGLE ENCLOSURE BRACKET MOUNT, BRACKET CONDUIT, CONNECTOR, CORD CAPSCREW, HEXHEAD NUT, LOCK CAPSCREW, HEXHEAD WASHER, FLAT WASHER, LOCK NUT, LOCK CAPSCREW, HEXHEAD SCREW, MACHINE WASHER, LOCK NUT, LOCK WIRE (14 GA) WIRE (14 GA)
9-15 SHEET 2
BI012789
AIR CONDITIONER/HEATER INSTALLATION ASSEMBLY 4248269 REVISION -
12 16 7
6
16 11 10
9-16 SHEET 1
8
13 3
BI012789
AIR CONDITIONER/HEATER INSTALLATION ASSEMBLY 4248269 REVISION -
19
18 14
4
6
3 17
2
5 15 16
4 9
9-16 SHEET 2
BI012789
AIR CONDITIONER/HEATER INSTALLATION ASSEMBLY 4248269 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 1 1 1 1 1 1 2 1 6 6 2 2 2 2 18 1 2 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
4248269 4248268 416517 4245347 4245049 4245127 4245410 4245415 4245418 4248688 347584 439113 418596 421560 350339 419500 55880 362760 354038 4280751
DESCRIPTION
AIR CONDITIONER/HEATER INSTALLATION KIT HOSE, A/C & HEATER COMPRESSOR, A/C TENSIONER ARM, COMPRESSOR MOUNT, COMPRESSOR BRACKET, COMPRESSOR TENSIONER PLATE PLATE SPACER BELT, A/C COMPRESSOR CAPSCREW, HEXHEAD NUT, HEX CAPSCREW, HEXHEAD NUT NUT, FLANGE CAPSCREW, HEXHEAD WASHER, FLAT CAPSCREW, FLANGED CAPSCREW, FLANGED CAPSCREW, HEXHEAD
9-16 SHEET 3
SECT-PAGE 9-17
BI012789
KIT HOSE, A/C & HEAT ASSEMBLY 4248268 REVISION -
8
2
9
8
7
6
3
8
5 8
4
9-17 SHEET 1
8
1
BI012789
KIT HOSE, A/C & HEAT ASSEMBLY 4248268 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9
1 1 1 1 1 1 1 8 1
EA EA EA EA EA EA EA EA EA
4248268 404294 404294 404294 404294 439612 4248778 4248779 16888 442085
DESCRIPTION
KIT HOSE, A/C & HEAT HOSE, WATER - HEATER 5/8 x 75" LG. HOSE, WATER - HEATER 5/8 x 80" LG. HOSE, WATER - HEATER 5/8 x 60" LG. HOSE, WATER - HEATER 5/8 x 55" LG. HOSE ASSY, A/C -06 x 53" LG. HOSE ASSEMBLY DETAIL HOSE ASSEMBLY DETAIL CLAMP, HOSE (1/2 - 1 1/4) ADAPTER, A/C -06 FEMALE TO MALE 90DEG
9-17 SHEET 2
BI012789
MIRROR INSTALLATION ASSEMBLY 418297 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12
2 1 1 1 1 2 3 3 6 2 2 4
EA EA EA EA EA EA EA EA EA EA EA EA
418297 418292 418294 418299 418300 427510 119479 6000 119478 86985 5977 119481 55185
DESCRIPTION
MIRROR INSTALLATION MIRROR, CONVEX MIRROR, FLAT BRACKET, MOUNTING, MIRROR, CAB BRACKET, MOUNTING, MIRROR, REAR BRACKET, MOUNT NUT, LOCK CAPSCREW, HEXHEAD NUT, LOCK WASHER, FLAT, HARDENED CAPSCREW, HEXHEAD NUT, LOCK WASHER, FLAT, HARDENED
9-18 SHEET 1
BI012789
CONSOLE, ASSEMBLY - SOUND ASSEMBLY 4271737 REVISION -
3
2
9-19 SHEET 1
BI012789
CONSOLE, ASSEMBLY - SOUND ASSEMBLY 4271737 REVISION -
2
4
8 7
5
6
9 10 11
2
1
11 10 9
7 9-19 SHEET 2
BI012789
CONSOLE, ASSEMBLY - SOUND ASSEMBLY 4271737 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
1 1 1 3 1 1 1 1 2 4 2
EA EA EA EA EA EA EA EA EA EA EA
4271737 418693 418694 418741 416650 416862 416865 4232033 4258434 421237 320035 355853
DESCRIPTION
CONSOLE, ASSEMBLY - SOUND RADIO SPEAKER - PAIR ANTENNA, METRA CONTACT, ELECTRICAL CONNECTOR, ELECTRICAL CONNECTOR, ELECTRICAL WEDGELOCK CONVERTER - POWER HARNESS - RADIO POWER CAPSCREW - FLANGED HD WASHER, FLAT NUT, FLANGE
9-19 SHEET 3