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F26_ABB
ABB C/Illa De Buda,55 Sant Quirze del Vallès, Barcelona 08192 Phone. +34 93 728 87 00
Company / customer : Project description : Document number : Drawing version :
ABB FUNCTION PACK DESIGN 2011 3AEJ030401-000
Manufacturer (company)
ABB
Type Type of installation Control Cabinet
FUNCTION PACK DESIGN 2011
Mains Voltage Supply
400 V AC
Control Voltage
24 V
Year of construction Project start Project Manager Last revision Designed by Last revision
2011 10/27/2011 José Ruiz 11/17/2011 Gaurav Rajore 11/17/2011
Number of pages
34
2
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 TITLE SHEET
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
1 2 34
0
1
2
3
4
5
6
7
8
9
Table of contents
F06_002
higher-level function
mounting location
Page
CAB
CONTROLLER
1
CONTROLLER
Page description
supplementary page field
Date
Edited by
TITLE SHEET
11/17/2011
Administrator
2
INDEX OF SHEETS
11/17/2011
Administrator
CONTROLLER
2.a
INDEX OF SHEETS
11/17/2011
Administrator
CONTROLLER
3
STRUCTURE IDENTIFIER OVERVIEW
11/17/2011
Administrator
CONTROLLER
4
POWER SUPPLY
11/16/2011
INABSAN
CONTROLLER
5
ABB MODULE CONTROL ROBOT
11/14/2011
Administrator
CONTROLLER
6
DISTRIBUTION PROFIBUS
11/14/2011
Administrator
CONTROLLER
7
SUMMARY MODULES PM573
11/14/2011
Administrator
CONTROLLER
8
CONNECTION PM573
11/16/2011
INABSAN
CONTROLLER
9
SUMMARY MODULE DC532
11/14/2011
Administrator
CONTROLLER
10
INPUT MODULE DC532
11/16/2011
INABSAN
CONTROLLER
11
INPUT MODULE DC532
11/16/2011
INABSAN
CONTROLLER
12
INPUT/OUTPUT MODULE DC532
11/16/2011
INABSAN
CONTROLLER
13
INPUT/OUTPUT MODULE DC532
11/16/2011
INABSAN
CONTROLLER
14
JOKAB SAFETY MODULES
11/14/2011
Administrator
CONTROLLER
15
PLUTO S46 I/O OVERVIEW
11/14/2011
Administrator
CONTROLLER
16
SUMMARY MODULES CONTROL SAFETY
11/14/2011
Administrator
CONTROLLER
17
SUMMARY MODULES CONTROL SAFETY
11/16/2011
INABSAN
CONTROLLER
18
INPUTS MODULE SAFE
11/14/2011
Administrator
CONTROLLER
19
INPUTS MODULE SAFE
11/14/2011
Administrator
CONTROLLER
20
INPUTS MODULE SAFE
11/14/2011
Administrator
CONTROLLER
21
INPUTS MODULE SAFE / OUTPUTS MODULE NON SAFE
11/14/2011
Administrator
CONTROLLER
22
INPUTS MODULE SAFE / OUTPUTS MODULE NON SAFE
11/14/2011
Administrator
CONTROLLER
23
OUTPUTS MODULE SAFE
11/16/2011
INABSAN
CONTROLLER
24
EXTENSION CONTACTS SAFE
11/16/2011
INABSAN
CONTROLLER
25
SECURITY EMERGENCY STOP
11/14/2011
Administrator
2.a
1
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INDEX OF SHEETS
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
2 2.a 34
0
1
2
3
4
5
6
7
8
9
Table of contents
F06_002
higher-level function
mounting location
Page
CAB
CONTROLLER
26
CONTROLLER
Page description
supplementary page field
Date
Edited by
SECURITY GENERAL STOP
11/14/2011
Administrator
27
Terminal Diagram
11/17/2011
Administrator
CONTROLLER
28
Terminal Diagram
11/17/2011
Administrator
CONTROLLER
29
Terminal Diagram
11/17/2011
Administrator
CONTROLLER
30
Terminal Diagram
11/17/2011
Administrator
CONTROLLER
31
Terminal Diagram
11/17/2011
Administrator
CONTROLLER
32
Plug Diagram
11/17/2011
Administrator
CONTROLLER
33
Plug Diagram
11/17/2011
Administrator
3
2
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INDEX OF SHEETS
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
2.a 3 34
0
1
2
3
4
5
6
7
8
9
Structure identifier overview Full designation
Labeling
=CAB
Higher-level function
+CONTROLLER
Mounting location
+CMDB1
Mounting location
+CMDB2
Mounting location
+24V
Mounting location
F24_002
Structure description
4
2.a
Modification
Date
2 Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 STRUCTURE IDENTIFIER OVERVIEW
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
3 4 34
0
1
2
3
4
5
6
7
8
9
IRC5 Option Customer Power Supply -G4
ac
ac
+
-
3
7
X.0V
1
1
1
2
3
4
5
10.8 / 24V_UP1.8
11.8 / 24V_UP2.8
12.8 / 24V_UP3.8
13.8 / 24V_UP4.8
-X.Q1
2A 24VDC ABB
2
8.2 / 24PLC1
2A 24VDC ABB
Q2
6
7
8
X.Q2
2
1
2
3
4
5
6
7
2
3
4
5
6
7
8
8
23.0 / 24PLCS
-Q1
1
13.9 / 0V_ZP4.9
6
12.9 / 0V_ZP3.9
2
11.9 / 0V_ZP2.9
-
10.9 / 0V_ZP1.9
+
23.0 / 0PLCS
-
8.2 / 0PLC1
-XT13
+
24.5 / 0V_2
-X2
24.1 / 0V_1
4A
SUPPLY SAFETY PLC
SUPPLY PLC
5
3
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/16/2011 INABSAN
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 POWER SUPPLY
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
4 5 34
0
1
2
3
4
/6.1
/8.0 /7.1
-A1.0
-A1.1
5
RUN
ETH FBP COM1 COM2
PWR
RUN
ERR
STA ERR
RUN
DIAG
VAL
CFG
ESC OK
MC 502
5
1 4
FBP 5
3 4 5
INSERT PUSH
1.0
I0
2.0
I8
3.0
C16
4.0
C24
1.1
I1
2.1
I9
3.1
C17
4.1
C25
1.2
I2
2.2
I10
3.2
C18
4.2
C26
1.3
I3
2.3
I11
3.3
C19
4.3
C27
1.4
I4
2.4
I12
3.4
C20
4.4
C28
1.5
I5
2.5
I13
3.5
C21
4.5
C29
1.6
I6
2.6
I14
3.6
C22
4.6
C30
1.7
I7
2.7
I15
3.7
C23
4.7
C31
1.8
UP
2.8
UP
3.8
UP
4.8
UP
1.9
ZP
2.9
ZP
3.9
ZP
4.9
ZP
CH-ERR1
9
CH-ERR2
CH-ERR3
CH-ERR4
UP 24VDC 200W
16DI 16DC Input 24VDC Output 24VDC 0,5A
CPU
1...8
2 2 3
ETHERNET
1
DC-IN 10W
UP 24VDC 10W
1.0
2.0
3.0
4.0
1.1
2.1
3.1
4.1
1.2
2.2
3.2
4.2
1.3
2.3
3.3
4.3
1.4
2.4
3.4
4.4
1.5
2.5
3.5
4.5
1.6
2.6
3.6
4.6
1.7
2.7
3.7
4.7
1.8
2.8
3.8
4.8
1.9
2.9
3.9
4.9
1
9
2 5
6
4
1
5 6 7
COM2
3
COM1
PROFIBUS DP
8
DC532
PM573 SYS BATT I/O-Bus
RDY
7
A1.2
CM572 PWR
6
9
6 1
8 9
ABB TB511-ETH
ABB TU516
6
4
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 ABB MODULE CONTROL ROBOT
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
5 6 34
0
1
-A1.0
1
2
2
3
3
4
5
6
4
7
8
5
6
7
8
9
9
/5.3 SCHRIM
N.C.
RxD/TxD-P
B
CNTR-P
DGND
VP
0V
+5V
N.C.
RxD/TxD-N
CNTR-N
A
ABB CM572-DP PROFIBUS
7
5
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 DISTRIBUTION PROFIBUS
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
6 7 34
0
1
2
-A1.1 ABB /5.3 PM573-ETH
-XFBP FBP -XZPUP L+ L+ M M FE
3
1-5
1 2 3 4 5
-XETH ETHERNET
RS-485 RS-485 RS-485 RS-485 RS-232 RS-232 SGND RS-232 RS-232
-XCOM1 Term.P RxD/TxD-P RxD/TxD-N Term.N RTS TxD RxD CTS -XCOM2
FE RS-485 RS-232 RS-485 RS-485 RS-232 RS-232 RS-232 SGND
RxD/TxD-P TxD Term.N RxD/TxD-P TxD RTS RxD
4
5
6
7
8
9
/8.1
/8.2 /8.2 /8.2 /8.2 /8.2
/8.3
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
/8.4 /8.4 /8.4 /8.4 /8.5 /8.5 /8.5 /8.5 /8.5
/8.6 /8.7 /8.7 /8.7 /8.7 /8.7 /8.8 /8.8 /8.8
8
6
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 SUMMARY MODULES PM573
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
7 8 34
1
2
-A1.1 /5.3
-XFBP
1-5
-XZPUP
FBP
3
4
5
6
7
8
1
2
L+
3
4
M
24VDC
5 FE
1-8
-XETHETHERNET
-XCOM1
1
2
3
RS-485 Term.P
0VDC L+
M
24VDC
0VDC
4
5
6
RS-485 RxD/TxD-N
7 SGND
8
9
RS-232 CTS
-XCOM2
1 FE
2
3
RS-232 RTS
RS-485 RxD/TxD-P
RS-232 TxD
4
5
6
RS-232 TxD
1
3
4
5
7
8
RS-232 RTS
9 SGND
RS-485 RxD/TxD-P RS-232 RxD
RS-485 RxD/TxD-P
RS-485 Term.N
RS-232 TxD
RS-232 RxD
RS-485 Term.N
5 2
9
0PLC1 / 4.6
24PLC1 / 4.0
0
1
9
6
1...8
FBP
ZP/UP
ETHERNET
COM1 RS-232 / RS-485
COM2 RS-232 / RS-485
ABB PM573-ETH FBP ADDRESS
ETHERNET ADDRESS
9
7
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/16/2011 INABSAN
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 CONNECTION PM573
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
8 9 34
0
1
-A1.2 /5.5
2
ABB DC532
3
4
5
-A1.2 DI0
/10.1
E-STOP 1
DI1
/10.2
DI2
6
ABB DC532
7
DC16
/12.1
SPARE
E-STOP 2
DC17
/12.2
SPARE
/10.3
E-STOP 3
DC18
/12.3
SPARE
DI3
/10.4
E-STOP ROBOT
DC19
/12.4
SPARE
DI4
/10.5
CELL DOOR 1
DC20
/12.5
SPARE
DI5
/10.6
CELL DOOR 2
DC21
/12.6
SPARE
DI6
/10.7
CELL DOOR 3
DC22
/12.7
SPARE
DI7
/10.8
CELL DOOR 4
DC23
/12.8
SPARE
UP 24VDC
/10.8
24 VDC SUPPLY
UP 24VDC
/12.8
24 VDC SUPPLY
ZP 0V
/10.9
0 VDC SUPPLY
ZP 0V
/12.9
0 VDC SUPPLY
DI8
/11.1
SPARE
DC24
/13.1
SPARE
DI9
/11.2
SPARE
DC25
/13.2
SPARE
DI10
/11.3
SPARE
DC26
/13.3
SPARE
DI11
/11.4
SPARE
DC27
/13.4
SPARE
DI12
/11.5
SPARE
DC28
/13.5
SPARE
DI13
/11.6
SPARE
DC29
/13.6
SPARE
DI14
/11.7
SPARE
DC30
/13.7
SPARE
DI15
/11.8
SPARE
DC31
/13.8
SPARE
UP 24VDC
/11.8
24 VDC SUPPLY
UP 24VDC
/13.8
24 VDC SUPPLY
ZP 0V
/11.9
0 VDC SUPPLY
ZP 0V
/13.9
0 VDC SUPPLY
/5.5
8
9
10
8
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 SUMMARY MODULE DC532
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
9 10 34
-A1.2
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
9
0V_ZP1.9 / 4.6
24V_UP1.8 / 4.1
8
-A10-IQ17 / 21.8
7
-A10-IQ16 / 21.7
6
-A10-IQ15 / 21.6
5
-A10-IQ14 / 21.5
4
-A10-IQ13 / 21.4
3
-A10-IQ12 / 21.3
2
-A10-IQ11 / 21.2
1
-A10-IQ10 / 21.1
0
1.8
1.9
/5.5 DI0 /9.2
DI1 /9.2
DI2 /9.2
DI3 /9.2
DI4 /9.2
DI5 /9.2
DI6 /9.2
DI7 /9.2
UP 24VDC /9.2
ZP 0V /9.2
E-STOP 3
E-STOP ROBOT
CELL DOOR 1
CELL DOOR 2
CELL DOOR 3
CELL DOOR 4
24 VDC SUPPLY
0 VDC SUPPLY
ABB DC532 UP 24VDC 100W E-STOP 1
E-STOP 2
11
9
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/16/2011 INABSAN
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUT MODULE DC532
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
10 11 34
1
2
3
4
5
6
7
8
9
-A1.2
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
0V_ZP2.9 / 4.6
24V_UP2.8 / 4.1
0
2.8
2.9
/5.5 DI8 /9.2
DI9 /9.2
DI10 /9.2
DI11 /9.2
DI12 /9.2
DI13 /9.2
DI14 /9.2
DI15 /9.2
UP 24VDC /9.2
ZP 0V /9.2
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
24 VDC SUPPLY
0 VDC SUPPLY
ABB DC532 UP 24VDC 100W SPARE
SPARE
12
10
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/16/2011 INABSAN
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUT MODULE DC532
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
11 12 34
0
1
2
SPARE
SPARE
3
4
SPARE
5
6
7
8
9
SPARE
SPARE
SPARE
SPARE
SPARE
24 VDC SUPPLY
0 VDC SUPPLY
/9.6 DC19
/9.6 DC20
/9.6 DC21
/9.6 DC22
/9.6 DC23
/9.6 UP 24VDC
/9.6 ZP 0V
-A1.2 /5.5
ABB DC532 UP 24VDC 100W OUTPUT 24VDC/0.5A /9.6 DC16
/9.6 DC17 3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.7 / 0V_ZP3.9
4.1 / 24V_UP3.8
3.0
/9.6 DC18
13
11
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/16/2011 INABSAN
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUT/OUTPUT MODULE DC532
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
12 13 34
1
2
3
4
5
6
7
8
9
-A1.2
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
0V_ZP4.9 / 4.7
24V_UP4.8 / 4.1
0
4.8
4.9
/5.5 DC24 /9.6
DC25 /9.6
DC26 /9.6
DC27 /9.6
DC28 /9.6
DC29 /9.6
DC30 /9.6
DC31 /9.6
UP 24VDC /9.6
ZP 0V /9.6
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
24 VDC SUPPLY
0 VDC SUPPLY
ABB DC532 UP 24VDC 100W SPARE
SPARE
14
12
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/16/2011 INABSAN
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUT/OUTPUT MODULE DC532
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
13 14 34
0
1
2
3
4
5
6
7
-A10
A11
-A12
/18.0 /19.1 /20.1 /21.0 /22.0 /23.0 /16.5 /17.2 /16.1 JOKAB SAFETY PLUTO S46 MODULES CONTROL SAFETY
/24.1 EXTENSION CONTACT SAFE GENERAL STOP
/24.5 EXTENSION CONTACT SAFE AUTOMATIC STOP
8
9
15
13
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 JOKAB SAFETY MODULES
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
14 15 34
0
1
2
3
4
5
6
7
8
9
16
14
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
11/9/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 PLUTO S46 I/O OVERVIEW
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
15 16 34
0
1
2
3
4
5
6
-A10
-A10
/14.1 /16.5 /17.2
/14.1 I0 /18.1
-X.ES:1
EMERGENCY STOP 1 CHANNEL 1
/18.2
-X.ES:2
EMERGENCY STOP 1 CHANNEL 2
/18.3
-X.ES:3
EMERGENCY STOP 2 CHANNEL 1
/18.4
-X.ES:4
EMERGENCY STOP 2 CHANNEL 2
/18.5
-X.ES:5
EXTERNAL DEVICE EMERGENCY CHANNEL 1
/18.6
-X.ES:6
EXTERNAL DEVICE EMERGENCY CHANNEL 2
/18.7
-A21-X1:2
EMERGENCY STOP ROBOT CHANNEL 1
/18.8
-X2:2
EMERGENCY STOP ROBOT CHANNEL 2
7
8
9
IQ10 /21.1
-A1.2:1.0
STATUS E-STOP 1
/21.2
-A1.2:1.1
STATUS E-STOP 2
/21.3
-A1.2:1.2
STATUS E-STOP EXTERNAL DEVICE
/21.4
-A1.2:1.3
STATUS E-STOP ROBOT
/21.5
-A1.2:1.4
STATUS DOOR 1
/21.6
-A1.2:1.5
STATUS DOOR 2
/21.7
-A1.2:1.6
STATUS DOOR 3
/21.8
-A1.2:1.7
STATUS DOOR EXTERNAL DEVICE
I1 IQ11
I3
IQ12
I4 IQ13
I5 I6
AI
SR45
I7
AI
SR47
I30 /19.1
-X.AS:1
DOOR 1 CHANNEL 1
I31
Inputs, individual failsafe
/19.2
-X.AS:2
DOOR 1 CHANNEL 2
/19.3
-X.AS:3
DOOR 2 CHANNEL 1
/19.4
-X.AS:4
DOOR 2 CHANNEL 2
/19.5
-X.AS:5
DOOR 3 CHANNEL 1
/19.6
-X.AS:6
DOOR 3 CHANNEL 2
/19.7
-X.AS:7
EXTERNAL DEVICE DOOR CHANNEL 1
/19.8
-X.AS:8
EXTERNAL DEVICE DOOR CHANNEL 2
I32 I33 I34 I35 I36 I37
IQ14
Failsafe inputs / Outputs (not failsafe) / Dynamic outputs
AI
SR41
Digital/Analogue
Inputs, individual failsafe
I2
IQ15
IQ16
IQ17
IQ20 /22.1
SPARE
/22.2
SPARE
/22.3
SPARE
/22.4
SPARE
/22.5
SPARE
/22.6
DYNAMIC SIGNAL A
/22.7
DYNAMIC SIGNAL B
IQ21
IQ22 I40 /20.1
-X.RST:1
RESET DOOR 1
/20.2
-X.RST:2
RESET DOOR 2
/20.3
-X.RST:3
RESET DOOR 3
/20.4
-X.RST:4
EXTERNAL DEVICE RESET DOOR
/20.5
-X.RST:5
SPARE
/20.6
-X.RST:6
SPARE
/20.7
-X.RST:7
SPARE
/20.8
-X.RST:8
SPARE
I41
IQ23
Inputs, individual failsafe
I42 IQ24
I43 I44
IQ25
I45 IQ26
I46 I47
IQ27 /22.8
-A21-X1:1
DYNAMIC SIGNAL C
17
15
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 SUMMARY MODULES CONTROL SAFETY
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
16 17 34
0
1
2
3
4
5
6
7
8
9
-A10 /14.1
+24V /23.0
Power Supply
24 VDC SUPPLY
0V /23.0
Identifier IDFIX
A
B
ID /23.1
Q0 /23.2
SPARE
0L /23.1 A
B
Q1 /23.4
SPARE
1L /23.3
Safety outputs
A
B
Q4
A
B
Q5
/23.7
SPARE
/23.8
SPARE
4L /23.7 Q2 A
B
A
B
/23.5
-A11:A1
GENERAL STOP EXPANSION MODULE
/23.6
-A12:A1
AUTOMATIC STOP EXPANSION MODULE
Q3
18
16
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 SUMMARY MODULES CONTROL SAFETY
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
17 18 34
X.ES
2
1
2
3
3
4
4
5
6
5
6
7
8
I4
-A10
I0
I1
I2
I3
9
A10_I7 / 25.5
1
A10_I6 / 25.1
0
I5
I6
I5AI /16.2
I6AI /16.2
I7
/14.1
I0 /16.2
I1 /16.2
I2 /16.2
I3 /16.2
EMEGENCY STOP 2 CHANNEL 1
EMERGENCY STOP 2 CHANNEL 2
I4 /16.2
I7AI /16.2
PLUTO S46 EMEGENCY STOP 1 CHANNEL 1
EMERGENCY STOP 1 CHANNEL 2
EXTERNAL DEVICE EMERGENCY CHANNEL 1
EXTERNAL DEVICE EMERGENCY CHANNEL 2
EMEGENCY STOP ROBOT CHANNEL 1
EMERGENCY STOP ROBOT CHANNEL 2
19
17
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUTS MODULE SAFE
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
18 19 34
0
1
X.AS
-A10
2
1
3
2
I30
I31
3
I32
4
5
4
I33
5
I34
6
7
6
I35
8
7
9
8
I36
I37
/14.1 I30 /16.2
I31 /16.2
I32 /16.2
I33 /16.2
I34 /16.2
I35 /16.2
I36 /16.2
I37 /16.2
DOOR 2 CHANNEL 1
DOOR 2 CHANNEL 2
DOOR 3 CHANNEL 1
DOOR 3 CHANNEL 2
EXTERNAL DEVICE DOOR CHANNEL 1
EXTERNAL DEVICE DOOR CHANNEL 2
PLUTO S46 DOOR 1 CHANNEL 1
DOOR 1 CHANNEL 2
20
18
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUTS MODULE SAFE
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
19 20 34
0
1
X.RST
-A10
2
1
3
2
I40
I41
3
I42
4
5
4
I43
5
I44
6
7
6
I45
8
7
9
8
I46
I47
/14.1 I40 /16.2
I41 /16.2
I42 /16.2
I43 /16.2
I44 /16.2
I45 /16.2
I46 /16.2
I47 /16.2
RESET DOOR 3
EXTERNAL DEVICE RESET DOOR
SPARE
SPARE
SPARE
SPARE
PLUTO S46 RESET DOOR 2
RESET DOOR 1
21
19
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUTS MODULE SAFE
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
20 21 34
0
1
-A10
2
3
4
5
6
7
8
9
PLUTO S46
/14.1
10.8 / -A10-IQ17
/16.6 IQ17
10.7 / -A10-IQ16
/16.6 IQ16
10.6 / -A10-IQ15
/16.6 IQ15
10.5 / -A10-IQ14
/16.6 IQ14
10.4 / -A10-IQ13
/16.6 IQ13
10.3 / -A10-IQ12
/16.6 IQ12
10.2 / -A10-IQ11
/16.6 IQ11
10.1 / -A10-IQ10
/16.6 IQ10
STATUS E-STOP 1
STATUS E-STOP 2
STATUS E-STOP EXTERNAL DEVICE
STATUS E-STOP ROBOT
STATUS DOOR 1
STATUS DOOR 2
STATUS DOOR 3
STATUS DOOR EXTERNAL DEVICE
22
20
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUTS MODULE SAFE / OUTPUTS MODULE NON SAFE
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
21 22 34
0
1
-A10
2
3
4
5
6
7
8
9
PLUTO S46
/14.1
/16.6 IQ20
/16.6 IQ21
SPARE
SPARE
/16.6 IQ22
SPARE
/16.6 IQ23
SPARE
/16.6 IQ24
SPARE
/16.6 IQ25
DYNAMIC SIGNAL A
/16.6 IQ26
/16.6 IQ27
DYNAMIC SIGNAL B
DYNAMIC SIGNAL C
X.DYN
1
2
-A21-X1:1-X2:1 25.1
25.5
23
21
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUTS MODULE SAFE / OUTPUTS MODULE NON SAFE
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
22 23 34
0
1
-A10
2
3
4
5
6
7
8
9
PLUTO S46 A
A
B
/17.3 +24V
/17.3 0V
/17.3 ID
/17.3 0L
/17.3 Q0
24 VDC SUPPLY
Q0
/17.3 1L 1L
Q1
A
B
B
/17.3 Q2
24.1 / -A10-Q2
4.6 / 0PLCS
4.3 / 24PLCS
0L
B
SPARE /17.3 Q1
A
0 VDC SUPPLY
SPARE
SPARE
GENERAL STOP EXPANSION MODULE
/17.3 Q3
A
A
B
B
/17.3 Q4
/17.3 4L
/17.3
4L
Q5
24.5 / -A10-Q3
/14.1
AUTOMATIC STOP EXPANSION MODULE
SPARE
SPARE
24
22
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/16/2011 INABSAN
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 OUTPUTS MODULE SAFE
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
23 24 34
-X.EDS
Y14
13
X4
13
23 23
33
43
X.EDS
-A12 /14.7 AUTOMATIC STOP
A1
Y14
14
24
34
44
13
23
33
43
COMMON EXTERNAL DEVICE AST CH2
5
6
33
43
13
23
33
43
14
24
34
44
13
23
33
43
GENERAL STOP ROBOT & EXTERNAL DEVICE
44
3
4
T1
T2
14
24
34
44
14
26.2 / -X5_11
X.EDS
34
A1
23.6 / -A10-Q3
24
44
EXTERNAL DEVICE GST CH2
34
EXTERNAL DEVICE GST CH1
24
26.4 / -X5_4
14
26.4 / -X5_10
23.5 / -A10-Q2
9
K2 14
T2
23
8
K1
K2 T1
13
X4
K1
A1
COMMON EXTERNAL DEVICE AST CH1
-X5_6 / 26.1
43
0V_2 / 4.5
33
7
24
X.EDS
34
44
7
8
EXTERNAL DEVICE AST CH2
A1
2
6
EXTERNAL DEVICE AST CH1
/14.4 GENERAL STOP
1
5
26.3 / -X5_5
-A11
4
COMMON EXTERNAL DEVICE GST CH2
3
COMMON EXTERNAL DEVICE GST CH1
2
-X5_12 / 26.1
1
0V_1 / 4.5
0
AUTOMATIC STOP ROBOT & EXTERNAL DEVICE
25
23
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/16/2011 INABSAN
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 EXTENSION CONTACTS SAFE
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
24 25 34
9
24V PANEL
ES2 BOTTOM
SEP ES2:B
RUN CH2 TOP
ES2 TOP
8
SEP ES2:A
7
0V PANEL
6
ES2OUT:B
0V PANEL
ES1 BOTTOM
5
ES2OUT:A
4
SEP ES1:B
SEP ES1:A
3
RUN CH1 TOP
ES1 TOP
ES1OUT:B
2
24V PANEL
1
ES1OUT:A
0
A21 -X1
1
2
3
-A21-X1:1 -A10_I6 22.8
4
5
9
10
7
8
-X2
1
-X2:1
18.7
22.8
2
3
4
5
9
10
7
8
18.8 / -A10_I7
/26.0
26
24
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 SECURITY EMERGENCY STOP
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
25 26 34
7
9
SS2-
SS1-
SS1+
0V PANEL
8
SS2+
6
24V PANEL
GS2-
GS2+
5
GS1-
GS1+
4
AS2-
AS1-
AS2+
3
AS1+
0V PANEL
0V PANEL
2
24V PANEL
1
24V PANEL
0
A21 11
9
5
3
10
8
4
2
-X6
6
1
4
2
5
3
24.3 / -X5_4
1
24.2 / -X5_10
7
24.6 / -X5_5
6
24.6 / -X5_11
12
24.6 / -X5_6
-X5
24.2 / -X5_12
/25.0
27
25
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 SECURITY GENERAL STOP
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
26 27 34
0
1
2
3
4
5
6
7
8
9
Terminal diagram Target designation to
=CAB+CONTROLLER-X.0V -A11
A1
1
-A12
A1
-A1.1
-XZPUP:3
-A10
-XT13
Target designation to
Connection point
function text
terminal
Page / column
Connection point
Target designation to
Connection point
terminal
Target designation to
Connection point
function text
F13_002
Page / column
=CAB+CONTROLLER-X.AS 6
/4.5
DOOR 1 CHANNEL 1
-A10
I30
1
/19.1
2
/4.5
DOOR 1 CHANNEL 2
-A10
I31
2
/19.2
3
/4.6
DOOR 2 CHANNEL 1
-A10
I32
3
/19.3
4
/4.6
DOOR 2 CHANNEL 2
-A10
I33
4
/19.4
0 VDC SUPPLY
-A1.2
1.9
5
/4.6
DOOR 3 CHANNEL 1
-A10
I34
5
/19.5
=
-A1.2
2.9
6
/4.6
DOOR 3 CHANNEL 2
-A10
I35
6
/19.6
=
-A1.2
3.9
7
/4.7
EXTERNAL DEVICE DOOR CHANNEL 1
-A10
I36
7
/19.7
=
-A1.2
4.9
8
/4.7
EXTERNAL DEVICE DOOR CHANNEL 2
-A10
I37
8
/19.8
28
26
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 Terminal Diagram
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
27 28 34
0
1
2
3
4
5
6
7
8
9
Terminal diagram Target designation to
=CAB+CONTROLLER-X.DYN ES1OUT:A
-A21-X1
1
1
=
-X2
1
2
-A10
Target designation to
Connection point
function text
terminal
Page / column
Connection point
Target designation to
Connection point
terminal
Target designation to
Connection point
function text
F13_002
Page / column
=CAB+CONTROLLER-X.EDS IQ27
/22.8
EXTERNAL DEVICE GST CH1
-A11
33
1
/24.3
/22.8
EXTERNAL DEVICE GST CH2
-A11
43
2
/24.3
3
-A11
/24.3
4
-A11
/24.3
EXTERNAL DEVICE AST CH1
-A12
33
5
/24.7
EXTERNAL DEVICE AST CH2
-A12
43
6
/24.7
7
-A12
/24.7
8
-A12
/24.7
29
27
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 Terminal Diagram
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
28 29 34
0
1
2
3
4
5
6
7
8
9
Terminal diagram Target designation to
=CAB+CONTROLLER-X.ES
Target designation to
Connection point
function text
terminal
Page / column
Connection point
Target designation to
Connection point
terminal
Target designation to
Connection point
function text
F13_002
Page / column
=CAB+CONTROLLER-X.Q1
EMERGENCY STOP 1 CHANNEL 1
-A10
I0
1
/18.1
EMERGENCY STOP 1 CHANNEL 2
-A10
I1
2
/18.2
EMERGENCY STOP 2 CHANNEL 1
-A10
I2
3
EMERGENCY STOP 2 CHANNEL 2
-A10
I3
EXTERNAL DEVICE EMERGENCY CHANNEL 1
-A10
EXTERNAL DEVICE EMERGENCY CHANNEL 2
-A10
-A1.1
-XZPUP:1
1
-Q1
2
/4.0
24 VDC SUPPLY
-A1.2
1.8
2
/4.1
/18.3
=
-A1.2
2.8
3
/4.1
4
/18.4
=
-A1.2
3.8
4
/4.1
I4
5
/18.5
=
-A1.2
4.8
5
/4.1
I5
6
/18.6
6
/4.2
7
/4.2
8
/4.2
30
28
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 Terminal Diagram
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
29 30 34
0
1
2
3
4
5
6
7
8
9
Terminal diagram Target designation to
=CAB+CONTROLLER-X.Q2 24 VDC SUPPLY
-A10
1
-Q2
Target designation to
Connection point
function text
terminal
Page / column
Connection point
Target designation to
Connection point
terminal
Target designation to
Connection point
function text
F13_002
Page / column
=CAB+CONTROLLER-X.RST 2
/4.3
RESET DOOR 1
-A10
I40
1
/20.1
2
/4.3
RESET DOOR 2
-A10
I41
2
/20.2
3
/4.3
RESET DOOR 3
-A10
I42
3
/20.3
4
/4.4
EXTERNAL DEVICE RESET DOOR
-A10
I43
4
/20.4
5
/4.4
SPARE
-A10
I44
5
/20.5
6
/4.4
=
-A10
I45
6
/20.6
7
/4.4
=
-A10
I46
7
/20.7
8
/4.5
=
-A10
I47
8
/20.8
31
29
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 Terminal Diagram
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
30 31 34
0
1
2
3
4
5
6
7
8
9
Terminal diagram Target designation to
Connection point
terminal
Target designation to
Connection point
function text
F13_002
Page / column
=CAB+CONTROLLER-XT13 SUPPLY PLC
-Q1
1
2
-G4-X2
/4.0
SUPPLY SAFETY PLC
-Q2
1
3
-G4-X2
/4.1
=
-X.0V
1:1
6
-G4-X2
/4.1
7
-G4-X2
/4.2
32
30
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 Terminal Diagram
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
31 32 34
0
1
2
3
4
5
6
7
8
9
Plug diagram
F22_002
Plug
Plug target
contact
Female pin target
Page / column
-X.DYN:1
1
/25.1
-A10:I6
2
/25.1
-A21-X1:4
3
/25.1
-A21-X1:3;-A21-X1:5
4
/25.2
-A21-X1:4
5
/25.2
-A21-X1:8
7
/25.4
-A21-X1:7
8
/25.4
-A21-X1:10
9
/25.3
-A21-X1:9
10
/25.3
Plug target
contact
-A21-X5:3
1
/26.2
-A21-X5:3
2
/26.5
-A21-X5:1;-A21-X5:2
3
/26.3
-A11
4
/26.4
-A12
5
/26.3
-A12:13
6
/26.1
-A21-X5:9
7
/26.1
-A21-X5:9
8
/26.4
-A21-X5:7;-A21-X5:8
9
/26.3
-A11
10
/26.4
-A12
11
/26.2
-A11:13
12
/26.1
Plug target
contact
-X.DYN:2
1
/25.5
-A10:I7
2
/25.5
-X2:4
3
/25.6
=CAB+CONTROLLER-A21-X1
Plug
Female pin target
Page / column
=CAB+CONTROLLER-A21-X5
Plug
Female pin target
Page / column
=CAB+CONTROLLER-X2
33
31
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 Plug Diagram
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
32 33 34
0
1
2
3
4
5
6
7
8
9
Plug diagram
F22_002
Plug
Plug target
contact
Female pin target
Page / column
-X2:3;-X2:5
4
/25.6
-X2:4
5
/25.6
-X2:8
7
/25.8
-X2:7
8
/25.8
-X2:10
9
/25.7
-X2:9
10
/25.8
Plug target
contact
-X6:2
1
/26.7
-X6:1;-X6:3
2
/26.8
-X6:2
3
/26.8
-X6:6;-X6:5
4
/26.7
-X6:4
5
/26.8
-X6:4
6
/26.6
=CAB+CONTROLLER-X2
Plug
Female pin target
Page / column
=CAB+CONTROLLER-X6
32
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 Plug Diagram
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
33 34
1
2
3
4
5
6
7
8
9
F26_ABB
ABB C/Illa De Buda,55 Sant Quirze del Vallès, Barcelona 08192 Phone. +34 93 728 87 00
Company / customer : Project description : Document number : Drawing version :
ABB FUNCTION PACK DESIGN 2011 3AEJ030401-000
Manufacturer (company)
ABB
Type Type of installation Control Cabinet
FUNCTION PACK DESIGN 2011
Mains Voltage Supply
400 V AC
Control Voltage
24 V
Year of construction Project start Project Manager Last revision Designed by Last revision
2011 10/27/2011 José Ruiz 11/17/2011 Gaurav Rajore 11/17/2011
Number of pages
34
2
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 TITLE SHEET
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
1 2 34
0
1
2
3
4
5
6
7
8
9
Table of contents
F06_002
higher-level function
mounting location
Page
CAB
CONTROLLER
1
CONTROLLER
Page description
supplementary page field
Date
Edited by
TITLE SHEET
11/17/2011
Administrator
2
INDEX OF SHEETS
11/17/2011
Administrator
CONTROLLER
2.a
INDEX OF SHEETS
11/17/2011
Administrator
CONTROLLER
3
STRUCTURE IDENTIFIER OVERVIEW
11/17/2011
Administrator
CONTROLLER
4
POWER SUPPLY
11/16/2011
INABSAN
CONTROLLER
5
ABB MODULE CONTROL ROBOT
11/14/2011
Administrator
CONTROLLER
6
DISTRIBUTION PROFIBUS
11/14/2011
Administrator
CONTROLLER
7
SUMMARY MODULES PM573
11/14/2011
Administrator
CONTROLLER
8
CONNECTION PM573
11/16/2011
INABSAN
CONTROLLER
9
SUMMARY MODULE DC532
11/14/2011
Administrator
CONTROLLER
10
INPUT MODULE DC532
11/16/2011
INABSAN
CONTROLLER
11
INPUT MODULE DC532
11/16/2011
INABSAN
CONTROLLER
12
INPUT/OUTPUT MODULE DC532
11/16/2011
INABSAN
CONTROLLER
13
INPUT/OUTPUT MODULE DC532
11/16/2011
INABSAN
CONTROLLER
14
JOKAB SAFETY MODULES
11/14/2011
Administrator
CONTROLLER
15
PLUTO S46 I/O OVERVIEW
11/14/2011
Administrator
CONTROLLER
16
SUMMARY MODULES CONTROL SAFETY
11/14/2011
Administrator
CONTROLLER
17
SUMMARY MODULES CONTROL SAFETY
11/16/2011
INABSAN
CONTROLLER
18
INPUTS MODULE SAFE
11/14/2011
Administrator
CONTROLLER
19
INPUTS MODULE SAFE
11/14/2011
Administrator
CONTROLLER
20
INPUTS MODULE SAFE
11/14/2011
Administrator
CONTROLLER
21
INPUTS MODULE SAFE / OUTPUTS MODULE NON SAFE
11/14/2011
Administrator
CONTROLLER
22
INPUTS MODULE SAFE / OUTPUTS MODULE NON SAFE
11/14/2011
Administrator
CONTROLLER
23
OUTPUTS MODULE SAFE
11/16/2011
INABSAN
CONTROLLER
24
EXTENSION CONTACTS SAFE
11/16/2011
INABSAN
CONTROLLER
25
SECURITY EMERGENCY STOP
11/14/2011
Administrator
2.a
1
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INDEX OF SHEETS
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
2 2.a 34
0
1
2
3
4
5
6
7
8
9
Table of contents
F06_002
higher-level function
mounting location
Page
CAB
CONTROLLER
26
CONTROLLER
Page description
supplementary page field
Date
Edited by
SECURITY GENERAL STOP
11/14/2011
Administrator
27
Terminal Diagram
11/17/2011
Administrator
CONTROLLER
28
Terminal Diagram
11/17/2011
Administrator
CONTROLLER
29
Terminal Diagram
11/17/2011
Administrator
CONTROLLER
30
Terminal Diagram
11/17/2011
Administrator
CONTROLLER
31
Terminal Diagram
11/17/2011
Administrator
CONTROLLER
32
Plug Diagram
11/17/2011
Administrator
CONTROLLER
33
Plug Diagram
11/17/2011
Administrator
3
2
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INDEX OF SHEETS
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
2.a 3 34
0
1
2
3
4
5
6
7
8
9
Structure identifier overview Full designation
Labeling
=CAB
Higher-level function
+CONTROLLER
Mounting location
+CMDB1
Mounting location
+CMDB2
Mounting location
+24V
Mounting location
F24_002
Structure description
4
2.a
Modification
Date
2 Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 STRUCTURE IDENTIFIER OVERVIEW
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
3 4 34
0
1
2
3
4
5
6
7
8
9
IRC5 Option Customer Power Supply -G4
ac
ac
+
-
3
7
X.0V
1
1
1
2
3
4
5
10.8 / 24V_UP1.8
11.8 / 24V_UP2.8
12.8 / 24V_UP3.8
13.8 / 24V_UP4.8
-X.Q1
2A 24VDC ABB
2
8.2 / 24PLC1
2A 24VDC ABB
Q2
6
7
8
X.Q2
2
1
2
3
4
5
6
7
2
3
4
5
6
7
8
8
23.0 / 24PLCS
-Q1
1
13.9 / 0V_ZP4.9
6
12.9 / 0V_ZP3.9
2
11.9 / 0V_ZP2.9
-
10.9 / 0V_ZP1.9
+
23.0 / 0PLCS
-
8.2 / 0PLC1
-XT13
+
24.5 / 0V_2
-X2
24.1 / 0V_1
4A
SUPPLY SAFETY PLC
SUPPLY PLC
5
3
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/16/2011 INABSAN
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 POWER SUPPLY
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
4 5 34
0
1
2
3
4
/6.1
/8.0 /7.1
-A1.0
-A1.1
5
RUN
ETH FBP COM1 COM2
PWR
RUN
ERR
STA ERR
RUN
DIAG
VAL
CFG
ESC OK
MC 502
5
1 4
FBP 5
3 4 5
INSERT PUSH
1.0
I0
2.0
I8
3.0
C16
4.0
C24
1.1
I1
2.1
I9
3.1
C17
4.1
C25
1.2
I2
2.2
I10
3.2
C18
4.2
C26
1.3
I3
2.3
I11
3.3
C19
4.3
C27
1.4
I4
2.4
I12
3.4
C20
4.4
C28
1.5
I5
2.5
I13
3.5
C21
4.5
C29
1.6
I6
2.6
I14
3.6
C22
4.6
C30
1.7
I7
2.7
I15
3.7
C23
4.7
C31
1.8
UP
2.8
UP
3.8
UP
4.8
UP
1.9
ZP
2.9
ZP
3.9
ZP
4.9
ZP
CH-ERR1
9
CH-ERR2
CH-ERR3
CH-ERR4
UP 24VDC 200W
16DI 16DC Input 24VDC Output 24VDC 0,5A
CPU
1...8
2 2 3
ETHERNET
1
DC-IN 10W
UP 24VDC 10W
1.0
2.0
3.0
4.0
1.1
2.1
3.1
4.1
1.2
2.2
3.2
4.2
1.3
2.3
3.3
4.3
1.4
2.4
3.4
4.4
1.5
2.5
3.5
4.5
1.6
2.6
3.6
4.6
1.7
2.7
3.7
4.7
1.8
2.8
3.8
4.8
1.9
2.9
3.9
4.9
1
9
2 5
6
4
1
5 6 7
COM2
3
COM1
PROFIBUS DP
8
DC532
PM573 SYS BATT I/O-Bus
RDY
7
A1.2
CM572 PWR
6
9
6 1
8 9
ABB TB511-ETH
ABB TU516
6
4
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 ABB MODULE CONTROL ROBOT
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
5 6 34
0
1
-A1.0
1
2
2
3
3
4
5
6
4
7
8
5
6
7
8
9
9
/5.3 SCHRIM
N.C.
RxD/TxD-P
B
CNTR-P
DGND
VP
0V
+5V
N.C.
RxD/TxD-N
CNTR-N
A
ABB CM572-DP PROFIBUS
7
5
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 DISTRIBUTION PROFIBUS
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
6 7 34
0
1
2
-A1.1 ABB /5.3 PM573-ETH
-XFBP FBP -XZPUP L+ L+ M M FE
3
1-5
1 2 3 4 5
-XETH ETHERNET
RS-485 RS-485 RS-485 RS-485 RS-232 RS-232 SGND RS-232 RS-232
-XCOM1 Term.P RxD/TxD-P RxD/TxD-N Term.N RTS TxD RxD CTS -XCOM2
FE RS-485 RS-232 RS-485 RS-485 RS-232 RS-232 RS-232 SGND
RxD/TxD-P TxD Term.N RxD/TxD-P TxD RTS RxD
4
5
6
7
8
9
/8.1
/8.2 /8.2 /8.2 /8.2 /8.2
/8.3
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
/8.4 /8.4 /8.4 /8.4 /8.5 /8.5 /8.5 /8.5 /8.5
/8.6 /8.7 /8.7 /8.7 /8.7 /8.7 /8.8 /8.8 /8.8
8
6
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 SUMMARY MODULES PM573
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
7 8 34
1
2
-A1.1 /5.3
-XFBP
1-5
-XZPUP
FBP
3
4
5
6
7
8
1
2
L+
3
4
M
24VDC
5 FE
1-8
-XETHETHERNET
-XCOM1
1
2
3
RS-485 Term.P
0VDC L+
M
24VDC
0VDC
4
5
6
RS-485 RxD/TxD-N
7 SGND
8
9
RS-232 CTS
-XCOM2
1 FE
2
3
RS-232 RTS
RS-485 RxD/TxD-P
RS-232 TxD
4
5
6
RS-232 TxD
1
3
4
5
7
8
RS-232 RTS
9 SGND
RS-485 RxD/TxD-P RS-232 RxD
RS-485 RxD/TxD-P
RS-485 Term.N
RS-232 TxD
RS-232 RxD
RS-485 Term.N
5 2
9
0PLC1 / 4.6
24PLC1 / 4.0
0
1
9
6
1...8
FBP
ZP/UP
ETHERNET
COM1 RS-232 / RS-485
COM2 RS-232 / RS-485
ABB PM573-ETH FBP ADDRESS
ETHERNET ADDRESS
9
7
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/16/2011 INABSAN
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 CONNECTION PM573
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
8 9 34
0
1
-A1.2 /5.5
2
ABB DC532
3
4
5
-A1.2 DI0
/10.1
E-STOP 1
DI1
/10.2
DI2
6
ABB DC532
7
DC16
/12.1
SPARE
E-STOP 2
DC17
/12.2
SPARE
/10.3
E-STOP 3
DC18
/12.3
SPARE
DI3
/10.4
E-STOP ROBOT
DC19
/12.4
SPARE
DI4
/10.5
CELL DOOR 1
DC20
/12.5
SPARE
DI5
/10.6
CELL DOOR 2
DC21
/12.6
SPARE
DI6
/10.7
CELL DOOR 3
DC22
/12.7
SPARE
DI7
/10.8
CELL DOOR 4
DC23
/12.8
SPARE
UP 24VDC
/10.8
24 VDC SUPPLY
UP 24VDC
/12.8
24 VDC SUPPLY
ZP 0V
/10.9
0 VDC SUPPLY
ZP 0V
/12.9
0 VDC SUPPLY
DI8
/11.1
SPARE
DC24
/13.1
SPARE
DI9
/11.2
SPARE
DC25
/13.2
SPARE
DI10
/11.3
SPARE
DC26
/13.3
SPARE
DI11
/11.4
SPARE
DC27
/13.4
SPARE
DI12
/11.5
SPARE
DC28
/13.5
SPARE
DI13
/11.6
SPARE
DC29
/13.6
SPARE
DI14
/11.7
SPARE
DC30
/13.7
SPARE
DI15
/11.8
SPARE
DC31
/13.8
SPARE
UP 24VDC
/11.8
24 VDC SUPPLY
UP 24VDC
/13.8
24 VDC SUPPLY
ZP 0V
/11.9
0 VDC SUPPLY
ZP 0V
/13.9
0 VDC SUPPLY
/5.5
8
9
10
8
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 SUMMARY MODULE DC532
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
9 10 34
-A1.2
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
9
0V_ZP1.9 / 4.6
24V_UP1.8 / 4.1
8
-A10-IQ17 / 21.8
7
-A10-IQ16 / 21.7
6
-A10-IQ15 / 21.6
5
-A10-IQ14 / 21.5
4
-A10-IQ13 / 21.4
3
-A10-IQ12 / 21.3
2
-A10-IQ11 / 21.2
1
-A10-IQ10 / 21.1
0
1.8
1.9
/5.5 DI0 /9.2
DI1 /9.2
DI2 /9.2
DI3 /9.2
DI4 /9.2
DI5 /9.2
DI6 /9.2
DI7 /9.2
UP 24VDC /9.2
ZP 0V /9.2
E-STOP 3
E-STOP ROBOT
CELL DOOR 1
CELL DOOR 2
CELL DOOR 3
CELL DOOR 4
24 VDC SUPPLY
0 VDC SUPPLY
ABB DC532 UP 24VDC 100W E-STOP 1
E-STOP 2
11
9
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/16/2011 INABSAN
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUT MODULE DC532
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
10 11 34
1
2
3
4
5
6
7
8
9
-A1.2
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
0V_ZP2.9 / 4.6
24V_UP2.8 / 4.1
0
2.8
2.9
/5.5 DI8 /9.2
DI9 /9.2
DI10 /9.2
DI11 /9.2
DI12 /9.2
DI13 /9.2
DI14 /9.2
DI15 /9.2
UP 24VDC /9.2
ZP 0V /9.2
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
24 VDC SUPPLY
0 VDC SUPPLY
ABB DC532 UP 24VDC 100W SPARE
SPARE
12
10
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/16/2011 INABSAN
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUT MODULE DC532
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
11 12 34
0
1
2
SPARE
SPARE
3
4
SPARE
5
6
7
8
9
SPARE
SPARE
SPARE
SPARE
SPARE
24 VDC SUPPLY
0 VDC SUPPLY
/9.6 DC19
/9.6 DC20
/9.6 DC21
/9.6 DC22
/9.6 DC23
/9.6 UP 24VDC
/9.6 ZP 0V
-A1.2 /5.5
ABB DC532 UP 24VDC 100W OUTPUT 24VDC/0.5A /9.6 DC16
/9.6 DC17 3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.7 / 0V_ZP3.9
4.1 / 24V_UP3.8
3.0
/9.6 DC18
13
11
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/16/2011 INABSAN
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUT/OUTPUT MODULE DC532
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
12 13 34
1
2
3
4
5
6
7
8
9
-A1.2
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
0V_ZP4.9 / 4.7
24V_UP4.8 / 4.1
0
4.8
4.9
/5.5 DC24 /9.6
DC25 /9.6
DC26 /9.6
DC27 /9.6
DC28 /9.6
DC29 /9.6
DC30 /9.6
DC31 /9.6
UP 24VDC /9.6
ZP 0V /9.6
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
24 VDC SUPPLY
0 VDC SUPPLY
ABB DC532 UP 24VDC 100W SPARE
SPARE
14
12
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/16/2011 INABSAN
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUT/OUTPUT MODULE DC532
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
13 14 34
0
1
2
3
4
5
6
7
-A10
A11
-A12
/18.0 /19.1 /20.1 /21.0 /22.0 /23.0 /16.5 /17.2 /16.1 JOKAB SAFETY PLUTO S46 MODULES CONTROL SAFETY
/24.1 EXTENSION CONTACT SAFE GENERAL STOP
/24.5 EXTENSION CONTACT SAFE AUTOMATIC STOP
8
9
15
13
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 JOKAB SAFETY MODULES
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
14 15 34
0
1
2
3
4
5
6
7
8
9
16
14
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
11/9/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 PLUTO S46 I/O OVERVIEW
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
15 16 34
0
1
2
3
4
5
6
-A10
-A10
/14.1 /16.5 /17.2
/14.1 I0 /18.1
-X.ES:1
EMERGENCY STOP 1 CHANNEL 1
/18.2
-X.ES:2
EMERGENCY STOP 1 CHANNEL 2
/18.3
-X.ES:3
EMERGENCY STOP 2 CHANNEL 1
/18.4
-X.ES:4
EMERGENCY STOP 2 CHANNEL 2
/18.5
-X.ES:5
EXTERNAL DEVICE EMERGENCY CHANNEL 1
/18.6
-X.ES:6
EXTERNAL DEVICE EMERGENCY CHANNEL 2
/18.7
-A21-X1:2
EMERGENCY STOP ROBOT CHANNEL 1
/18.8
-X2:2
EMERGENCY STOP ROBOT CHANNEL 2
7
8
9
IQ10 /21.1
-A1.2:1.0
STATUS E-STOP 1
/21.2
-A1.2:1.1
STATUS E-STOP 2
/21.3
-A1.2:1.2
STATUS E-STOP EXTERNAL DEVICE
/21.4
-A1.2:1.3
STATUS E-STOP ROBOT
/21.5
-A1.2:1.4
STATUS DOOR 1
/21.6
-A1.2:1.5
STATUS DOOR 2
/21.7
-A1.2:1.6
STATUS DOOR 3
/21.8
-A1.2:1.7
STATUS DOOR EXTERNAL DEVICE
I1 IQ11
I3
IQ12
I4 IQ13
I5 I6
AI
SR45
I7
AI
SR47
I30 /19.1
-X.AS:1
DOOR 1 CHANNEL 1
I31
Inputs, individual failsafe
/19.2
-X.AS:2
DOOR 1 CHANNEL 2
/19.3
-X.AS:3
DOOR 2 CHANNEL 1
/19.4
-X.AS:4
DOOR 2 CHANNEL 2
/19.5
-X.AS:5
DOOR 3 CHANNEL 1
/19.6
-X.AS:6
DOOR 3 CHANNEL 2
/19.7
-X.AS:7
EXTERNAL DEVICE DOOR CHANNEL 1
/19.8
-X.AS:8
EXTERNAL DEVICE DOOR CHANNEL 2
I32 I33 I34 I35 I36 I37
IQ14
Failsafe inputs / Outputs (not failsafe) / Dynamic outputs
AI
SR41
Digital/Analogue
Inputs, individual failsafe
I2
IQ15
IQ16
IQ17
IQ20 /22.1
SPARE
/22.2
SPARE
/22.3
SPARE
/22.4
SPARE
/22.5
SPARE
/22.6
DYNAMIC SIGNAL A
/22.7
DYNAMIC SIGNAL B
IQ21
IQ22 I40 /20.1
-X.RST:1
RESET DOOR 1
/20.2
-X.RST:2
RESET DOOR 2
/20.3
-X.RST:3
RESET DOOR 3
/20.4
-X.RST:4
EXTERNAL DEVICE RESET DOOR
/20.5
-X.RST:5
SPARE
/20.6
-X.RST:6
SPARE
/20.7
-X.RST:7
SPARE
/20.8
-X.RST:8
SPARE
I41
IQ23
Inputs, individual failsafe
I42 IQ24
I43 I44
IQ25
I45 IQ26
I46 I47
IQ27 /22.8
-A21-X1:1
DYNAMIC SIGNAL C
17
15
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 SUMMARY MODULES CONTROL SAFETY
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
16 17 34
0
1
2
3
4
5
6
7
8
9
-A10 /14.1
+24V /23.0
Power Supply
24 VDC SUPPLY
0V /23.0
Identifier IDFIX
A
B
ID /23.1
Q0 /23.2
SPARE
0L /23.1 A
B
Q1 /23.4
SPARE
1L /23.3
Safety outputs
A
B
Q4
A
B
Q5
/23.7
SPARE
/23.8
SPARE
4L /23.7 Q2 A
B
A
B
/23.5
-A11:A1
GENERAL STOP EXPANSION MODULE
/23.6
-A12:A1
AUTOMATIC STOP EXPANSION MODULE
Q3
18
16
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 SUMMARY MODULES CONTROL SAFETY
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
17 18 34
X.ES
2
1
2
3
3
4
4
5
6
5
6
7
8
I4
-A10
I0
I1
I2
I3
9
A10_I7 / 25.5
1
A10_I6 / 25.1
0
I5
I6
I5AI /16.2
I6AI /16.2
I7
/14.1
I0 /16.2
I1 /16.2
I2 /16.2
I3 /16.2
EMEGENCY STOP 2 CHANNEL 1
EMERGENCY STOP 2 CHANNEL 2
I4 /16.2
I7AI /16.2
PLUTO S46 EMEGENCY STOP 1 CHANNEL 1
EMERGENCY STOP 1 CHANNEL 2
EXTERNAL DEVICE EMERGENCY CHANNEL 1
EXTERNAL DEVICE EMERGENCY CHANNEL 2
EMEGENCY STOP ROBOT CHANNEL 1
EMERGENCY STOP ROBOT CHANNEL 2
19
17
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUTS MODULE SAFE
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
18 19 34
0
1
X.AS
-A10
2
1
3
2
I30
I31
3
I32
4
5
4
I33
5
I34
6
7
6
I35
8
7
9
8
I36
I37
/14.1 I30 /16.2
I31 /16.2
I32 /16.2
I33 /16.2
I34 /16.2
I35 /16.2
I36 /16.2
I37 /16.2
DOOR 2 CHANNEL 1
DOOR 2 CHANNEL 2
DOOR 3 CHANNEL 1
DOOR 3 CHANNEL 2
EXTERNAL DEVICE DOOR CHANNEL 1
EXTERNAL DEVICE DOOR CHANNEL 2
PLUTO S46 DOOR 1 CHANNEL 1
DOOR 1 CHANNEL 2
20
18
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUTS MODULE SAFE
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
19 20 34
0
1
X.RST
-A10
2
1
3
2
I40
I41
3
I42
4
5
4
I43
5
I44
6
7
6
I45
8
7
9
8
I46
I47
/14.1 I40 /16.2
I41 /16.2
I42 /16.2
I43 /16.2
I44 /16.2
I45 /16.2
I46 /16.2
I47 /16.2
RESET DOOR 3
EXTERNAL DEVICE RESET DOOR
SPARE
SPARE
SPARE
SPARE
PLUTO S46 RESET DOOR 2
RESET DOOR 1
21
19
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUTS MODULE SAFE
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
20 21 34
0
1
-A10
2
3
4
5
6
7
8
9
PLUTO S46
/14.1
10.8 / -A10-IQ17
/16.6 IQ17
10.7 / -A10-IQ16
/16.6 IQ16
10.6 / -A10-IQ15
/16.6 IQ15
10.5 / -A10-IQ14
/16.6 IQ14
10.4 / -A10-IQ13
/16.6 IQ13
10.3 / -A10-IQ12
/16.6 IQ12
10.2 / -A10-IQ11
/16.6 IQ11
10.1 / -A10-IQ10
/16.6 IQ10
STATUS E-STOP 1
STATUS E-STOP 2
STATUS E-STOP EXTERNAL DEVICE
STATUS E-STOP ROBOT
STATUS DOOR 1
STATUS DOOR 2
STATUS DOOR 3
STATUS DOOR EXTERNAL DEVICE
22
20
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUTS MODULE SAFE / OUTPUTS MODULE NON SAFE
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
21 22 34
0
1
-A10
2
3
4
5
6
7
8
9
PLUTO S46
/14.1
/16.6 IQ20
/16.6 IQ21
SPARE
SPARE
/16.6 IQ22
SPARE
/16.6 IQ23
SPARE
/16.6 IQ24
SPARE
/16.6 IQ25
DYNAMIC SIGNAL A
/16.6 IQ26
/16.6 IQ27
DYNAMIC SIGNAL B
DYNAMIC SIGNAL C
X.DYN
1
2
-A21-X1:1-X2:1 25.1
25.5
23
21
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 INPUTS MODULE SAFE / OUTPUTS MODULE NON SAFE
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
22 23 34
0
1
-A10
2
3
4
5
6
7
8
9
PLUTO S46 A
A
B
/17.3 +24V
/17.3 0V
/17.3 ID
/17.3 0L
/17.3 Q0
24 VDC SUPPLY
Q0
/17.3 1L 1L
Q1
A
B
B
/17.3 Q2
24.1 / -A10-Q2
4.6 / 0PLCS
4.3 / 24PLCS
0L
B
SPARE /17.3 Q1
A
0 VDC SUPPLY
SPARE
SPARE
GENERAL STOP EXPANSION MODULE
/17.3 Q3
A
A
B
B
/17.3 Q4
/17.3 4L
/17.3
4L
Q5
24.5 / -A10-Q3
/14.1
AUTOMATIC STOP EXPANSION MODULE
SPARE
SPARE
24
22
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/16/2011 INABSAN
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 OUTPUTS MODULE SAFE
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
23 24 34
-X.EDS
Y14
13
X4
13
23 23
33
43
X.EDS
-A12 /14.7 AUTOMATIC STOP
A1
Y14
14
24
34
44
13
23
33
43
COMMON EXTERNAL DEVICE AST CH2
5
6
33
43
13
23
33
43
14
24
34
44
13
23
33
43
GENERAL STOP ROBOT & EXTERNAL DEVICE
44
3
4
T1
T2
14
24
34
44
14
26.2 / -X5_11
X.EDS
34
A1
23.6 / -A10-Q3
24
44
EXTERNAL DEVICE GST CH2
34
EXTERNAL DEVICE GST CH1
24
26.4 / -X5_4
14
26.4 / -X5_10
23.5 / -A10-Q2
9
K2 14
T2
23
8
K1
K2 T1
13
X4
K1
A1
COMMON EXTERNAL DEVICE AST CH1
-X5_6 / 26.1
43
0V_2 / 4.5
33
7
24
X.EDS
34
44
7
8
EXTERNAL DEVICE AST CH2
A1
2
6
EXTERNAL DEVICE AST CH1
/14.4 GENERAL STOP
1
5
26.3 / -X5_5
-A11
4
COMMON EXTERNAL DEVICE GST CH2
3
COMMON EXTERNAL DEVICE GST CH1
2
-X5_12 / 26.1
1
0V_1 / 4.5
0
AUTOMATIC STOP ROBOT & EXTERNAL DEVICE
25
23
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/16/2011 INABSAN
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 EXTENSION CONTACTS SAFE
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
24 25 34
9
24V PANEL
ES2 BOTTOM
SEP ES2:B
RUN CH2 TOP
ES2 TOP
8
SEP ES2:A
7
0V PANEL
6
ES2OUT:B
0V PANEL
ES1 BOTTOM
5
ES2OUT:A
4
SEP ES1:B
SEP ES1:A
3
RUN CH1 TOP
ES1 TOP
ES1OUT:B
2
24V PANEL
1
ES1OUT:A
0
A21 -X1
1
2
3
-A21-X1:1 -A10_I6 22.8
4
5
9
10
7
8
-X2
1
-X2:1
18.7
22.8
2
3
4
5
9
10
7
8
18.8 / -A10_I7
/26.0
26
24
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 SECURITY EMERGENCY STOP
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
25 26 34
7
9
SS2-
SS1-
SS1+
0V PANEL
8
SS2+
6
24V PANEL
GS2-
GS2+
5
GS1-
GS1+
4
AS2-
AS1-
AS2+
3
AS1+
0V PANEL
0V PANEL
2
24V PANEL
1
24V PANEL
0
A21 11
9
5
3
10
8
4
2
-X6
6
1
4
2
5
3
24.3 / -X5_4
1
24.2 / -X5_10
7
24.6 / -X5_5
6
24.6 / -X5_11
12
24.6 / -X5_6
-X5
24.2 / -X5_12
/25.0
27
25
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/14/2011 Administrator
10/27/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 SECURITY GENERAL STOP
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
26 27 34
0
1
2
3
4
5
6
7
8
9
Terminal diagram Target designation to
=CAB+CONTROLLER-X.0V -A11
A1
1
-A12
A1
-A1.1
-XZPUP:3
-A10
-XT13
Target designation to
Connection point
function text
terminal
Page / column
Connection point
Target designation to
Connection point
terminal
Target designation to
Connection point
function text
F13_002
Page / column
=CAB+CONTROLLER-X.AS 6
/4.5
DOOR 1 CHANNEL 1
-A10
I30
1
/19.1
2
/4.5
DOOR 1 CHANNEL 2
-A10
I31
2
/19.2
3
/4.6
DOOR 2 CHANNEL 1
-A10
I32
3
/19.3
4
/4.6
DOOR 2 CHANNEL 2
-A10
I33
4
/19.4
0 VDC SUPPLY
-A1.2
1.9
5
/4.6
DOOR 3 CHANNEL 1
-A10
I34
5
/19.5
=
-A1.2
2.9
6
/4.6
DOOR 3 CHANNEL 2
-A10
I35
6
/19.6
=
-A1.2
3.9
7
/4.7
EXTERNAL DEVICE DOOR CHANNEL 1
-A10
I36
7
/19.7
=
-A1.2
4.9
8
/4.7
EXTERNAL DEVICE DOOR CHANNEL 2
-A10
I37
8
/19.8
28
26
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 Terminal Diagram
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
27 28 34
0
1
2
3
4
5
6
7
8
9
Terminal diagram Target designation to
=CAB+CONTROLLER-X.DYN ES1OUT:A
-A21-X1
1
1
=
-X2
1
2
-A10
Target designation to
Connection point
function text
terminal
Page / column
Connection point
Target designation to
Connection point
terminal
Target designation to
Connection point
function text
F13_002
Page / column
=CAB+CONTROLLER-X.EDS IQ27
/22.8
EXTERNAL DEVICE GST CH1
-A11
33
1
/24.3
/22.8
EXTERNAL DEVICE GST CH2
-A11
43
2
/24.3
3
-A11
/24.3
4
-A11
/24.3
EXTERNAL DEVICE AST CH1
-A12
33
5
/24.7
EXTERNAL DEVICE AST CH2
-A12
43
6
/24.7
7
-A12
/24.7
8
-A12
/24.7
29
27
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 Terminal Diagram
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
28 29 34
0
1
2
3
4
5
6
7
8
9
Terminal diagram Target designation to
=CAB+CONTROLLER-X.ES
Target designation to
Connection point
function text
terminal
Page / column
Connection point
Target designation to
Connection point
terminal
Target designation to
Connection point
function text
F13_002
Page / column
=CAB+CONTROLLER-X.Q1
EMERGENCY STOP 1 CHANNEL 1
-A10
I0
1
/18.1
EMERGENCY STOP 1 CHANNEL 2
-A10
I1
2
/18.2
EMERGENCY STOP 2 CHANNEL 1
-A10
I2
3
EMERGENCY STOP 2 CHANNEL 2
-A10
I3
EXTERNAL DEVICE EMERGENCY CHANNEL 1
-A10
EXTERNAL DEVICE EMERGENCY CHANNEL 2
-A10
-A1.1
-XZPUP:1
1
-Q1
2
/4.0
24 VDC SUPPLY
-A1.2
1.8
2
/4.1
/18.3
=
-A1.2
2.8
3
/4.1
4
/18.4
=
-A1.2
3.8
4
/4.1
I4
5
/18.5
=
-A1.2
4.8
5
/4.1
I5
6
/18.6
6
/4.2
7
/4.2
8
/4.2
30
28
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 Terminal Diagram
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
29 30 34
0
1
2
3
4
5
6
7
8
9
Terminal diagram Target designation to
=CAB+CONTROLLER-X.Q2 24 VDC SUPPLY
-A10
1
-Q2
Target designation to
Connection point
function text
terminal
Page / column
Connection point
Target designation to
Connection point
terminal
Target designation to
Connection point
function text
F13_002
Page / column
=CAB+CONTROLLER-X.RST 2
/4.3
RESET DOOR 1
-A10
I40
1
/20.1
2
/4.3
RESET DOOR 2
-A10
I41
2
/20.2
3
/4.3
RESET DOOR 3
-A10
I42
3
/20.3
4
/4.4
EXTERNAL DEVICE RESET DOOR
-A10
I43
4
/20.4
5
/4.4
SPARE
-A10
I44
5
/20.5
6
/4.4
=
-A10
I45
6
/20.6
7
/4.4
=
-A10
I46
7
/20.7
8
/4.5
=
-A10
I47
8
/20.8
31
29
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 Terminal Diagram
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
30 31 34
0
1
2
3
4
5
6
7
8
9
Terminal diagram Target designation to
Connection point
terminal
Target designation to
Connection point
function text
F13_002
Page / column
=CAB+CONTROLLER-XT13 SUPPLY PLC
-Q1
1
2
-G4-X2
/4.0
SUPPLY SAFETY PLC
-Q2
1
3
-G4-X2
/4.1
=
-X.0V
1:1
6
-G4-X2
/4.1
7
-G4-X2
/4.2
32
30
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 Terminal Diagram
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
31 32 34
0
1
2
3
4
5
6
7
8
9
Plug diagram
F22_002
Plug
Plug target
contact
Female pin target
Page / column
-X.DYN:1
1
/25.1
-A10:I6
2
/25.1
-A21-X1:4
3
/25.1
-A21-X1:3;-A21-X1:5
4
/25.2
-A21-X1:4
5
/25.2
-A21-X1:8
7
/25.4
-A21-X1:7
8
/25.4
-A21-X1:10
9
/25.3
-A21-X1:9
10
/25.3
Plug target
contact
-A21-X5:3
1
/26.2
-A21-X5:3
2
/26.5
-A21-X5:1;-A21-X5:2
3
/26.3
-A11
4
/26.4
-A12
5
/26.3
-A12:13
6
/26.1
-A21-X5:9
7
/26.1
-A21-X5:9
8
/26.4
-A21-X5:7;-A21-X5:8
9
/26.3
-A11
10
/26.4
-A12
11
/26.2
-A11:13
12
/26.1
Plug target
contact
-X.DYN:2
1
/25.5
-A10:I7
2
/25.5
-X2:4
3
/25.6
=CAB+CONTROLLER-A21-X1
Plug
Female pin target
Page / column
=CAB+CONTROLLER-A21-X5
Plug
Female pin target
Page / column
=CAB+CONTROLLER-X2
33
31
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 Plug Diagram
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
32 33 34
0
1
2
3
4
5
6
7
8
9
Plug diagram
F22_002
Plug
Plug target
contact
Female pin target
Page / column
-X2:3;-X2:5
4
/25.6
-X2:4
5
/25.6
-X2:8
7
/25.8
-X2:7
8
/25.8
-X2:10
9
/25.7
-X2:9
10
/25.8
Plug target
contact
-X6:2
1
/26.7
-X6:1;-X6:3
2
/26.8
-X6:2
3
/26.8
-X6:6;-X6:5
4
/26.7
-X6:4
5
/26.8
-X6:4
6
/26.6
=CAB+CONTROLLER-X2
Plug
Female pin target
Page / column
=CAB+CONTROLLER-X6
32
Modification
Date
Prepared by, date:
Name
Date Ed. Appr Original
11/17/2011 Administrator
11/17/2011 Aproved by, date:
FUNCTION PACK DESIGN 2011 Plug Diagram
Status:
Document number 3AEJ030401-000
= CAB + CONTROLLER REV. IND 00
Page Page Page
33 34
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