246459845-product-swf-end-carriages.pdf

TECHNICAL GUIDE FOR END CARRIAGES Characteristics (SI/50Hz) SI SUPDOCECNDATA3-0.ORD 11.8.2010 - - - -

SUPDOCECNDATA30100-0 PS12307 11.8.2010

SWF Krantechnik GmbH Postbox 310410 68264 Mannheim Germany Boehringer Straße 4 68307 Mannheim Germany tel +49(0)621 789-900 fax +49(0)621 789 90-100 [email protected] www.swfkrantechnik.com Original instructions

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

Table of content

1 2

GENERAL .......................................................................................................................................... 4 CONSTRUCTION .............................................................................................................................. 5 2.1 Steel structure .......................................................................................................................................... 5 2.2 Rail wheels............................................................................................................................................... 6 2.2.1 Wheel wearing limits.......................................................................................................................... 6 2.2.2 Detaching and replacing the driving wheel ......................................................................................... 6 2.2.3 Detaching and replacing the idle wheel .............................................................................................. 8 2.2.4 Assembly of the driving wheel ........................................................................................................... 9 2.2.5 Assembly of the idle wheel .............................................................................................................. 11 2.3 Lubrication (ETN20…32) ........................................................................................................................ 12 2.3.1 Lubrication intervals ........................................................................................................................ 13 2.3.2 Quantity of lubricant ........................................................................................................................ 13 2.4 Travelling machineries............................................................................................................................ 13 2.4.1 Standard location of travelling machineries ...................................................................................... 13 2.4.2 Suitable travelling machineries ........................................................................................................ 14 2.5 End carriage and main girder connection ................................................................................................ 14 2.5.1 Code key ......................................................................................................................................... 14 2.5.2 Possible joint and end carriage combinations .................................................................................. 15 2.5.3 Top joints, standard ......................................................................................................................... 18 2.5.4 Top joints, medium .......................................................................................................................... 18 2.5.5 Side joints ....................................................................................................................................... 20 2.5.6 Side light joints ................................................................................................................................ 20 2.5.7 Top connection, A – top connection (profile or box girder). ............................................................... 21 2.5.8 Top connection, B/L/K/H - top connection (profile or box girder). ...................................................... 22 2.5.9 Side connection, R/Q/F/S - connection (profile or box girder) ........................................................... 22 2.5.10 Side connection, ESN- connection (profile or box girder) ................................................................. 23 2.5.11 Maximum moments for joint plates................................................................................................... 23 2.5.12 Joint plate assembly information ...................................................................................................... 26 2.6 Buffers ................................................................................................................................................... 29

3

ADDITIONAL FEATURES ................................................................................................................ 30 3.1 3.2 3.3 3.4 3.5 3.6 3.7

4

ORDERING THE END CARRIAGE .................................................................................................. 39 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8

5

Guide rollers........................................................................................................................................... 30 Buffer extension ..................................................................................................................................... 34 Anti-jump catches................................................................................................................................... 34 Rail sweeps............................................................................................................................................ 36 Storm lock .............................................................................................................................................. 36 Polyuretane flat wheels .......................................................................................................................... 37 Hardened wheels ................................................................................................................................... 38 Factory code example (Factory:ECL)...................................................................................................... 39 SWF code example (SWF: ETL, Factory: ECL)....................................................................................... 40 Factory code example (Factory:ECN) ..................................................................................................... 41 SWF code example (SWF: ETN, Factory: ECN) ..................................................................................... 43 Factory code example (Factory:EBN) ..................................................................................................... 44 SWF code example (SWF: ESN, Factory: EBN) ..................................................................................... 45 Dimensions needed when ordering end carriages................................................................................... 46 Data info of the end carriage .................................................................................................................. 46

DIMENSIONS AND VALUES OF END CARRIAGES ....................................................................... 47 5.1 5.2 5.3

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End carriage dimensions, 2-wheel end carriages .................................................................................... 47 End carriage dimensions, 4-wheel end carriages .................................................................................... 48 End carriage weights, 2-wheel end carriages .......................................................................................... 48 11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

5.4 End carriage weights, 4-wheel end carriages .......................................................................................... 51 5.5 Option weights ....................................................................................................................................... 52 5.5.1 Guide rollers .................................................................................................................................... 52 5.5.2 Buffer extensions............................................................................................................................. 52 5.5.3 Anti-jump catches ............................................................................................................................ 53

6

CALCULATION INSTRUCTIONS FOR CHECKING THE RAIL WHEELS ACCORDING TO FEM .. 53 6.23 Checking the rail wheels considering the allowed surface pressure ..................................................... 53 6.23.1 Determining the mean load .............................................................................................................. 54 6.23.2 Determining the mean effective rail width beff ................................................................................... 54 6.23.3 Determining the limiting pressure PL valid for ETN-end carriages ..................................................... 54 6.23.4 Determining the coefficient c1 .......................................................................................................... 54 6.23.5 Determining the coefficient c2 .......................................................................................................... 55 6.24 Checking the rail wheels considering the allowed load due to the bearings .......................................... 55

7 INFORMATIVE APPENDIX A .......................................................................................................... 56 8 DYNAMIC WHEEL LOADS FOR ETN09 END CARRIAGES ........................................................... 58 9 DYNAMIC WHEEL LOADS FOR ETN16 END CARRIAGES ....................................................... 60 10 DYNAMIC WHEEL LOADS FOR ETN20 END CARRIAGES ..................................................... 61 11 DYNAMIC WHEEL LOADS FOR ETN25 END CARRIAGES ....................................................... 62 12 DYNAMIC WHEEL LOADS FOR ETN32 END CARRIAGES ....................................................... 63

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

1

GENERAL

The ESN, ETL and ETN end carriages are top running end carriages for industrial cranes. ESN is used with side connection, ETL and ETN with top connection joint plates.

The type codes for 2-wheel end carriages are ESN09, ESN11, ESN16, ETL09, ETN09, ETN11, ETN16, ETN20, ETN25 and ETN32. 4-wheel end carriages are ETN20B, ETN25B and ETN32B, these are defined as bogie end trucks. The rail wheel diameters are 90, 110, 160, 200, 250 and 315 mm.

The maximum wheel loads of the rail wheels are calculated based on the steel structure, the permissible surface pressure of the rail wheel, the maximum bearing capacity and the service life of the bearings.

The rail wheels of the end carriage can not be re-aligned. The steel structure of the end carriage should not be changed or modified after machining, thus any kind of welding after machining is not allowed.

When selecting the correct end carriage, following checks shall be made
allowed value of dynamic wheel load is not exceeded
allowed value of steel structure is not exceeded
allowed value of end carriage and main girder joint is not exceeded The joint between the end carriage and the main girder is done as a bolt joint.

In following document single girder crane is abbreviated as SG and double girder crane as DG.

Permissible ambient temperature is as standard -20...+40 degrees Centigrade. As option, ambient temperature area can be increased to be minimum -40 or maximum +50 degrees Note! Ambient temperature being below -20 degrees, be sure that used lubricants and used electrical components, for example, are still suitable. Also, some rail heating, heating of the electrical panels or other additional features might be needed.

Note! Ambient temperature being over +40 degrees, be sure that used electrical components, for example, are still suitable. Also, some cooling for electrical panels or other additional features might be needed.

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

2

CONSTRUCTION

From Europeans standards EN 13001-1, EN 13001-2, CEN/TS 13001-3-1 and PrEN 15011 together with Machine Directive have been used for designing and dimensioning these new end carriages. In addition to this, FEM1.001-1987/Revised edition 1998 and Konecranes experience have been used in the dimensioning of the end carriages. Acc. to EN standards, steel structure of these new end carriages have been dimensioned to stress history parameter value S2 and 63000 cycles with full crane load. Wheels have been dimensioned to FEM 1Am and bearings to 800 hours with full crane load, the design travelling speed being 40 m/min. End carriages are designed for use in crane group FEM A4. The calculation group for machinery has been FEM M4 and for component FEM E3. In cases with higher classifications than FEM A6, FEM E5 and/or FEM M6 consult with product specialist.

Main parts of ETN and ESN end carriages

1. End carriage 2. Rail wheel (driven) 3. Rail wheel (idle) 4. Joint plate 5. Buffer 6. Joint beam 7. Integrated derailment support

2.1

Steel structure

The steel structure of the end carriage is designed to withstand of the dynamic wheel loads, which are shown in Appendix A. The ESN, ETL09 and ETN09…25 end carriages are made of rectangular hollow section. The ETN32 end carriages are manufactured as welded box type construction. The positions of the diaphragms are standardized with different joint plates. End carriages are supplied always with joint plates. Machining for wheel fixing, joint plate fixing position and the bogie joint beam is made with one fixing after assembly welding, in this way the alignment of the wheels is accurate. The end carriages are equipped with derailment supports at the ends of the end carriage. The material of the steel structure of the welded box type is S355J2+N / EN10025. (Equivalent to Fe52D yield strength = min. 355 N/mm2). The material of the steel structure of the rectangular hollow section is min. S355J0/EN10025 (Equivalent to Fe52C)

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

2.2

Rail wheels

The rail wheel diameters are D90, D110, D160, D200, D250 and D315 mm and for standard cases they are supplied with flanges. The material of the rail wheel is EN-GJS-700-2U (ductile iron). Running surface hardness is normally between 250… 310 HB. If higher hardness is needed please consult with product specialists. The driving shafts and connections are individual for each end carriage. These shafts must be stated in the order of travelling unit.

2.2.1 Wheel wearing limits New wheel Wheel dia

Old wheel Min wheel dia

New wheel Max groove

d d1 b [mm] [mm] [mm] 90 86 70 110 105 87 160 154 84 200 193 94 250 242 84 315 307 94 (*) Min flange thickness with max wheel groove

New wheel Old wheel Old wheel Old wheel Min flange thickness Max wear of flange Min flange thickness Max increase of (*) (*) groove bf ∆_bf b1 ∆_q [mm] [mm] [mm] [mm] 10 4 6 6 12 4 8 6 13 4 9 6 16.5 4 11 6 15.5 4 11 6 18 5 12 7

B* = max allowed groove (old wheel)

2.2.2 Detaching and replacing the driving wheel




Disconnect the power supply plug from the motor. Open the fixing bolts of the machinery and remove the bolts. Pull out the machinery from the wheel spline.

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

1 Jack up End Carriage end 2 Support wheel to rail 3 Remove End Carriage’s end plate (A) bolts and plate 4 Remove fixing bolts (5) 5 Pull out bearing housings (2), (3) 6 Remove wheel (1) from end of the End Carriage ETL09: Remove wheel from the bottom of the End Carriage 7 Pull out bearings (4) from wheel 8 Replace new wheel, assembly in opposite order, see section ‘Assembly of the driving wheel’

ESN/ETN09/11

1 Jack up End Carriage end 2 Support wheel to rail 3 Remove End Carriage’s end plate (A) bolts and end plate 4 Remove fixing bolts (5) 5 Pull out bearing housings (2),(3) 6 Pull out wheel (1) from end of the End Carriage 7 Pull out bearings (4) from wheel 8 Replace new wheel, assembly in opposite order see section ‘Assembly of the driving wheel’

ESN/ETN16

1 Jack up End Carriage end 2 Support wheel to rail 3 Remove End Carriage’s end plate (A) bolts and end plate 4 Remove retaining rings (7) 5 Remove outer grease plates (4,5) 6 Remove fixing bolts (9) 7 Pull out bearing housings (2) 8 Pull out bearings (6), if they stay to wheel 9 Remove inner grease plates (3) 10 Remove wheel (1) 11 Replace new wheel, assembly in opposite order see section ‘Assembly of the driving wheel’ ETN20/20B

1 Jack up End Carriage end 2 Support wheel to rail 3 Remove End Carriage’s end plate (A) bolts and plate 4 Remove fixing bolts (8) 5 Pull out bearing housings (4) 6 Remove wheel (1) from end of the End Carriage 7 Pull out bearings (2) from wheel 8 Remove inner grease plates (3) 9 Replace new wheel, assembly in opposite order see section ‘Assembly of the driving wheel’

ETN25/25B

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

1 Jack up End Carriage end 2 Support wheel to rail 3 Remove End Carriage end plate’s (A) bolts and plate 4 Remove fixing bolts (8) 5 Pull out bearing housings (2) 6 Remove wheel (1) from end of the End Carriage 7 Pull out bearings (4) from wheel 8 Remove inner grease plates (3) 9 Replace new wheel, assembly in opposite order see section ‘Assembly of wheel the driving wheel’ ETN32/32B

2.2.3 Detaching and replacing the idle wheel

1 Jack up End Carriage end 2 Support wheel to rail 3 Remove End Carriage’s end plate (A) bolts and plate 4 Remove retaining rings (5) 5 Remove sleeves (3) 6 Remove shaft (2) 7 Remove wheel (1) from end of the End Carriage ETL09: Remove wheel from the bottom of the End Carriage 8 Pull out bearings (4) from wheel 9 Replace new wheel, assembly in opposite order, see section ‘Assembly of the idle wheel’

ESN/ETN09/11

1 Jack up End Carriage end 2 Support wheel to rail 3 Remove End Carriage’s end plate (A) bolts and end plate 4 Remove retaining rings (5) 5 Remove sleeves (3) 6 Remove shaft (2) 7 Pull out wheel (1) from end of the End Carriage 8 Pull out bearings (4) from wheel 9 Replace new wheel, assembly in opposite order see section ‘Assembly of the idle wheel’

ESN/ETN16

1 Jack up End Carriage end 2 Support wheel to rail 3 Remove End Carriage’s end plate (A) bolts and end plate 4 Remove retaining rings (7) 5 Remove outer grease plates (4,5) 6 Remove fixing bolts (9) 7 Pull out bearing housings (2) 8 Pull out bearings (6), if they stay to wheel 9 Remove inner grease plates (3)

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

10 Remove wheel (1) 11Replace new wheel, assembly in opposite order see section ‘Assembly of the idle wheel’

ETN20/20B

1 Jack up End Carriage end 2 Support wheel to rail 3 Remove End Carriage’s end plate (A) bolts and plate 4 Remove fixing bolts (8) 5 Pull out bearing housings (4) 6 Remove wheel (1) from end of the End Carriage 7 Pull out bearings (2) from wheel 8 Remove inner grease plates (3) 9 Replace new wheel, assembly in opposite order see section ‘Assembly of the idle wheel’

ETN25/25B

1 Jack up End Carriage end 2 Support wheel to rail 3 Remove End Carriage end plate’s (A) bolts and plate 4 Remove fixing bolts (8) 5 Pull out bearing housings (2) 6 Remove wheel (1) from end of the End Carriage 7 Pull out bearings (4) from wheel 8 Remove inner grease plates (3) 9 Replace new wheel, assembly in opposite order see section ‘Assembly of wheel the idle wheel’ ETN32/32B

2.2.4 Assembly of the driving wheel

1 Press bearings (4) into wheel, avoid pressing from inner ring 2 Put wheel (1) including bearings into End Carriage from end of the End Carriage ETL09: Put wheel into End Carriage from the bottom of the End Carriage 3 Mount bearing housings (2),(3) into End Carriage and tighten bolts (5) according to ‘Recommended tightening torques’ 4 Fix the end plate (A) and tighten the bolts according to ‘Recommended tightening torques’

ESN/ETN09/11

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

1 Press bearings (4) into wheel (1), avoid pressing from inner ring 2 Put wheel including bearings into End Carriage from end of End Carriage 3 Mount bearing housings (2),(3) into End Carriage and tighten bolts (5) according to ‘Recommended tightening torques’ 4 Fix the end plate (A) and tighten the bolts according to ‘Recommended tightening torques’

ESN/ETN16

1 Put inner grease plates (3) into wheel shafts 2 Press the bearings (6) into the bearing housings (2), avoid pressing from the inner ring 3 Put the wheel into End Carriage from end of the End Carriage 4 Mount the bearing housings (2) to End Carriage and wheel 5 Mount the outer grease plates (4),(5) 6 Mount the retaining rings (7) 7 Tighten the bolts (9) according to ‘Recommended tightening torques’ 8 Fix the end plate (A) and tighten the bolts according to ‘Recommended tightening torques’ 9 Lubricate the bearings acc. to Chapter Lubrication ETN20/20B

1 Put inner grease plates (3) on wheel shafts 2 Press bearings (2) on wheel shafts, avoid pressing from outer ring 3 Put wheel (1) including bearings into End Carriage from end of the End Carriage 4 Mount bearing housings (4) into End Carriage and wheel 5 Tighten the bolts (8) according to ‘Recommended tightening torques’ 6 If removed, mount the covers (5) into wheel 7 Fix the end plate (A) and tighten the bolts according to ‘Recommended tightening torques’ 8 Lubricate the bearings acc. to Chapter Lubrication ETN25/25B

1 Put inner grease plates (3) on wheel shafts 2 Press bearings (4) on wheel shafts, avoid pressing from outer ring 3 Put wheel (1) including bearings into End Carriage from end of the End Carriage 4 Mount bearing housings (2) into End Carriage and wheel 5 Tighten the bolts (8) according to ‘Recommended tightening torques’ 6 If removed, mount the covers (5) into wheel 8 Fix the end plate (A) and tighten the bolts according to ‘Recommended tightening torques’ 9 Lubricate the bearings acc. to Chapter Lubrication

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

ETN32/32B

In the end:
Attach the travelling machinery to the wheel spline of End Carriage
Tighten the fixing bolts of the machinery to a correct torque (see section ‘Recommended tightening torques’)
Connect the power supply plug to the motor

2.2.5 Assembly of the idle wheel

1 Press bearings (4) into wheel, avoid pressing from inner ring 2 Put wheel (1) including bearings into End Carriage from end of the End Carriage ETL09: Put wheel into End Carriage from the bottom of the End Carriage 3 Mount shaft (2) and sleeves (3) 4 Lock shaft with retaining rings (5) 5 Fix the end plate (A) and tighten the bolts according to ‘Recommended tightening torques’

ESN/ETN09/11

1 Press bearings (4) into wheel (1), avoid pressing from inner ring 2 Put wheel including bearings into End Carriage from end of End Carriage 3 Mount shaft (2) and sleeves (3) 4 Lock shaft with retaining rings (5) 5 Fix the end plate (A) and tighten the bolts according to ‘Recommended tightening torques’

ESN/ETN16

1 Put inner grease plates (3) into wheel shafts 2 Press the bearings (6) into the bearing housings (2), avoid pressing from inner ring 3 Put the wheel into End Carriage from end of the End Carriage 4 Mount the bearing housings (2) to End Carriage and wheel 5 Mount the outer grease plates (4),(5) 6 Mount the retaining rings (7) 7 Tighten the bolts (9) according to section ‘Recommended tightening torques’ 8 Fix the end plate (A) and tighten the bolts according to ‘Recommended tightening torques’ 9 Lubricate the bearings acc. to Chapter Lubrication ETN20/20B

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

1 Put inner grease plates (3) on wheel shafts 2 Press bearings (2) on wheel shafts, avoid pressing from outer ring 3 Put wheel (1) including bearings into End Carriage from end of the End Carriage 4 Mount bearing housings (4) into End Carriage and wheel 5 Tighten the bolts (8) according to section ‘Recommended tightening torques’ 6 If removed, mount the covers (5) into wheel 7 Fix the end plate (A) and tighten the bolts according to ‘Recommended tightening torques’ 8 Lubricate the bearings acc. to Chapter Lubrication ETN25/25B

1 Put inner grease plates (3) on wheel shafts 2 Press bearings (4) on wheel shafts, avoid pressing from outer ring 3 Put wheel (1) including bearings into End Carriage from end of the End Carriage 4 Mount bearing housings (2) into End Carriage and wheel 5 Tighten the bolts (8) according to section ‘Recommended tightening torques’ 6 If removed, mount the covers (5) into wheel 8 Fix the end plate (A) and tighten the bolts according to ‘Recommended tightening torques’ 9 Lubricate the bearings acc. to Chapter Lubrication ETN32/32B

2.3

Lubrication (ETN20…32)

Use of a low-grade or incompatible lubricant can damage the bearings. Use only the original lubricants recommended by the manufacturer. Factory-installed lubricant unless otherwise specified: Trade name and number

Operating temperature °C -25…+150

Mobilgrease XHP 222

Operating temperature °F -13…+302

Alternative lubricants: Trade name and number Shell Alpida Grease EP2 Esso Unirex EP2 Teboil Multi-purpose HT Shell Alpida Grease HLS 2 Mobilith SHC 460 Shell Alpida Grease EMS Kluberlub BE 41-542 SKF LGWM1 S) Synthetic lubricant

S) S) S)

Operating temperature °C -20…+150 -25…+150 -30…+150 -35…+150 -40…+180 -50…+150 -20…+140 -30…+110

Operating temperature °F -4…+302 -13…+302 -22…+302 -31…+302 -40…+356 -58…+302 -4…+284 -22…+230

If the end carriage is operated for long periods in extremely cold conditions (colder than -25°C/-13°F) or extremely hot conditions (hotter than +55°C/+131°F), it is recommended that a synthetic lubricant is used.

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

2.3.1 Lubrication intervals If the usage of the crane has been changed permanently in a longer time period or its usage methods are planned to be changed (e.g. moving crane usage from 1-shift to 3-shift) this has influence for the end carriage’s lubrication intervals. Recommended lubrication intervals are shown below.

Type of use 1-Shift 2-Shift 3-Shift

Lubrication (Months) 12 6 6

Cleaning & Lubrication (Months) 60 48 36

2.3.2 Quantity of lubricant Suitable quantity of lubricant can be calculated by using formula:

Gp = 0.005 * D * B,

Where Gp = grease quantity [g] D = bearing outside diameter [mm] B = total bearing width [mm] Wheel dia [mm] 200 250 315

2.4

Bearing 22213 CC 22216 CC 22218 CC

D [mm] 120 140 160

B [mm] 31 33 40

Gp [g] 19 23 32

Travelling machineries

ESN / ETN end carriages are designed to be used with GES drives. The travelling machineries must always be ordered separately and are located as standard.

2.4.1 Standard location of travelling machineries Location of travelling machineries.

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

Left-handed

Right-handed

2.4.2 Suitable travelling machineries

2.5

End carriage and main girder connection

2.5.1 Code key Code consist of 14 digits 1

1. Digit 2. Digit 3-5. Digit

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2

3

4

5

6

7

8

9

10

11

12

13

14

P = Profile, B = Box always – TOP = TOP connection plate

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

6. Digit

7-8. Digit

9. Digit

10-12. Digit 13. Digit

14. Digit

SID = SIDe connection plate - = not reinforced connection T = T7 plate used in box girder end B = Boxed profile girder end Joint plate: Top connection plates: A_types A3, A4, A6; B_types B4, B6; L_types L3,L4, L5, L6; H_types H4, H5, H7, H9, K_types K4, K5, K7, K9 Side connection plates: S_types S4, S5, S6, S7; R_types R3,R4, R5, R6; F_types F4, F5, F7, F8; Q_types Q4, Q5, Q6, Q7, Q8, Q9, Q0 Light side connection plates: ESN_types ESN09, ESN11, ESN16 - = Nothing special in bottom flange R = Reinforced bottom flange S = Single girder type bottom flange D = Double girder type bottom flange STD = STanDard main girder position to join plate LOW = LOW main girder position to joint plate - = Normal bottom flange positioning H = High bottom flange positioning L = Low bottom flange positioning S = Top flange Straight C = Top flange cutted L = Low standard, where main girder height ≤ joint plate height E = Extended main girder end

Example: P-TOP-A4-STD-S = Profile, TOP connection plate, A4 joint plate, STanDard main girder position, Straight main girder end

Example: P-SIDBR4-STD-S = Profile, SIDe connection plate, Boxed, R4 joint plate, STanDard main girder position, Straight main girder end

Example: B-SIDTR3-STD-C = Box, SIDE connection plate, T7 plate used, R3 joint plate, STanDard main girder position, Cutted main girder end

Example: B-SID-ESN-STD-S = Box, Light SIDE connection plate, ESN joint plate, STanDard main girder position, Straight main girder end

Example: B-SID-Q5-STD-E = Box, SIDE connection plate, Q5 joint plate, STanDard main girder position, Extended main girder end

2.5.2 Possible joint and end carriage combinations POSSIBLE JOINT & END CARRIAGE COMBINATIONS TOP JOINTS Joint type

End Carriage Type Girder type, profile/box

ESN09

ESN11

ESN16

ETN09

ETN11

ETN16

ETN20

ETN25

ETN32

P

P

P

P

P

P

B

P

B

P

B

P

B

K4

B

B

B

B

Joint general drawing, typical application Standard

Cutted corner

Joint plates no

no

no

no

no

no

A3

A3

STD

P/B-TOPxxxxSTDxS MED

English

B

A4

A4

B4

B4

L3

L3

H4

H4

K4

A6

A6

B6

B6

L4

L4

H5

H5

K5

K5

L5

L5

H7

H7

K7

K7

L6

L6

H9

H9

K9

K9

P/B-TOPxxxxSTDxC no

no

no

no

no

11/08/2010

no

A3

A3

A4

A4

B4

B4

L3

L3

H4

H4

K4

K4

A6

A6

B6

B6

L4

L4

H5

H5

K5

K5

15 / 63

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

P/B-TOPxxxxMEDxS

16 / 63

L5

L5

H7

H7

K7

K7

L6

L6

H9

H9

K9

K9

P/B-TOPxxxxMEDxC

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

POSSIBLE JOINT & END CARRIAGE COMBINATIONS SIDE JOINTS Joint type

End Carriage Type

ESN09

Girder type, profile/box

P

ESN11

B

P

ESN16

B

P

Joint general drawing, typical application Standard

B

ETN09

ETN11

ETN16

ETN20

ETN25

ETN32

P

B

P

B

P

B

P

B

P

B

P

B

no no

no

no no

no

R3

R3 F4

F4

Q4

Q5

Joint plates

Cutted corner

STD

ESN09400x200

ESN09400x200

ESN11400x255

ESN11400x255

ESN16350x255

ESN16350x255

ESN16450x305

ESN16450x305

R4

R4 F5

F5

Q5

Q6

R3r

R5 F7

F7 Q4r

Q7

R4r

R6 F8

F8 Q5r

R5r

Q8 Q9

R6r P/BSIDxxxxSTDxS

P/BSIDxxxxSTDxC

STD

no no

no

no no

no

R3

R3 F4

F4

Q4

Q4

R4

R4 F5

F5

Q5

Q5

R5

R5 F7

F7

R6

R6 F8

F8

Q6 Q7 Q8 Q9

P/BSIDxxxxSTDxE

Q0

LOW

ESN09400x200

Single Girder

Double Girder

P/BSIDxxxxLOWL

P/BSIDxxxxLOWH

ESN09400x200

ESN11400x255

ESN11400x255

ESN16350x255

ESN16350x255

ESN16450x305

ESN16450x305

no no

no

no no

no

R3

R3 F4

F4

Q4

Q4

Q5

Q5

R4

R4 F5

F5

R3r

R5 F7

F7

R4r

R6 F8

F8

Q6 Q7

R5r

Q8

R6r

Q9 Q0

Main girder connection to the joint plate has to be calculated case by case and joint plate itself needs to be sized accordingly (max moment values for joint plates has to be checked). Examples of different joint types are shown below.

English

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

2.5.3 Top joints, standard Cut corner type x-TOP-x_-STD-C

P-TOP-A_-STD-S B-TOP-A_-STD-S

Cut corner type x-TOP-x_-STD-C

P-TOP-L_-STD-S B-TOP-L_-STD-S P-TOP-B_-STD-S B-TOP-B_-STD-S

Cut corner type x-TOP-x_-STD-C

P-TOP-K_-STD-S B-TOP-K_-STD-S P-TOP-H_-STD-S B-TOP-H_-STD-S

2.5.4 Top joints, medium PROFILE Cut corner type P-TOP-A_-MED-C

P-TOP-A_-MED-S

Cut corner type P-TOP-L_-MED-C P-TOP-B_-MED-C

P-TOP-L_-MED-S P-TOP-B_-MED-S

Cut corner type P-TOP-K_-MED-C P-TOP-H_-MED-C

P-TOP-K_-MED-S P-TOP-H_-MED-S

BOX Cut corner type B-TOP-A_-MED-C

B-TOP-A_-MED-S

Cut corner type B-TOP-L_-MED-C B-TOP-B_-MED-C

B-TOP-L_-MED-S B-TOP-B_-MED-S

Cut corner type B-TOP-K_-MED-C B-TOP-H_-MED-C

B-TOP-K_-MED-S B-TOP-H_-MED-S

BOX-TOP.MED Connections with web reinforcements: B-TOPTx_-MED-x

18 / 63

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

English

11/08/2010

19 / 63

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

2.5.5 Side joints PROFILE ETN20…32

P-SID-R_-STD-S

BOX ETN20…32

P-SID-R_-STD-C B-SID-R_-STD-S

STD

BOXED type: P-SIDBR_-STD-S

B-SID-R_-STD-E B-SID-F_-STD-E B-SID-Q_-STD-E

P-SID-R_-STD-E P-SID-F_-STD-E P-SID-Q_-STD-E

LOW

B-SID-R_-STD-C

BOXED type: P-SIDBR_-STD-C

P-SID-R_-LOWH P-SID-F_-LOWH P-SID-Q_-LOWH

P-SID-R_-LOWL P-SID-F_-LOWL P-SID-Q_-LOWL

BOXED type: P-SIDBR_-LOWH P-SIDBF_-LOWH P-SIDBQ_-LOWH

B-SID-R_-LOWH B-SID-F_-LOWH B-SID-Q_-LOWH

B-SID-R_SLOWL B-SID-F_SLOWL B-SID-Q_SLOWL

BOXED type: P-SIDBR_-LOWL P-SIDBF_-LOWL P-SIDBQ_-LOWL B-SID-R_DLOWL B-SID-F_DLOWL B-SID-Q_DLOWL

“BOXED” PROFILE SIDE

BOX SIDE Connections

connections for higher load: stiffener P-SIDBR_-xxxxx

Diagonal web

with web reinforcements: B-SIDTR_xxxxx

can be left out!

2.5.6 Side light joints PROFILE

20 / 63

BOX

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

P-SID-ESN-STD-S

B-SID-ESN-STD-S

P-SID-ESN-STD-C

B-SID-ESN-STD-C

STD

P-SID-ESN-STD-L main girder height as big or smaller than joint plate height

P-SID-ESN-LOWH

B-SID-ESN-LOWH

P-SID-ESN-LOWL

B-SID-ESNSLOWL

LOW

B-SID-ESNDLOWL

BOX-SIDE-LIGHT Connections with web reinforcements: B-SIDTESNxxxxx

2.5.7 Top connection, A – top connection (profile or box girder). The main girder is welded directly on the joint plate and the joint plate is locked on the end carriage with bolts. On delivery the bolts are just pre-assembled, final tightening has to be done when assembled on the crane.

English

11/08/2010

21 / 63

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

Example of A joint, standard, profile

Example of A joint, standard, box, cut corner

2.5.8 Top connection, B/L/K/H - top connection (profile or box girder). The main girder is welded directly on the joint plate and the joint plate is locked on the end carriage with bolts. On delivery the bolts are just pre-assembled, final tightening has to be done when assembled on crane.

Example of L joint, standard, profile

Example of K joint, medium, box

Example of B and H joint, standard, profile

2.5.9 Side connection, R/Q/F/S - connection (profile or box girder) The main girder is welded to joint plate. Joint plate is locked to the end carriage with bolts. On delivery the bolts are just pre-assembled, final tightening has to be done when assembled on crane.

22 / 63

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

Example of R joint, low, box

Example of Q joint, standard extended, box

Example of S joint, low, box

Example of F joint, standard, box

2.5.10 Side connection, ESN- connection (profile or box girder) The main girder is welded to joint plate. Joint plate is locked to the end carriage with bolts. On delivery the bolts are just pre-assembled, final tightening have to be done when assembled on crane.

ESN low joint, profile

ESN standard joint, box

2.5.11 Maximum moments for joint plates In some loading cases the max moment of the joint plate may be the limiting factor. The allowed moments are collected in the following table. The moments of the joints plate can be checked with formulas: Case I

Case III

English

My =

My =

0,125 * Pdyn 1,15

0,3 * Pdyn

11/08/2010

1,15

/ Ngir*SS

/ Ngir*SS

23 / 63

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

Where Pdyn = max dynamic wheel load SS = end carriage wheel base Ngir = number of main girders

Calculated max moments for joint plates: Joint plate

Profile/box

My (I) max

My (III) max

Pstat max

Bolt type

A3

yes/yes

21 kNm

28 kNm

as Pdyn max

1

A4

yes/yes

26 kNm

35 kNm

as Pdyn max

1

A6

yes/yes

36 kNm

49 kNm

as Pdyn max

1

B4

yes/yes

54 kNm

70 kNm

as Pdyn max

1

B6

yes/yes

77 kNm

101 kNm

as Pdyn max

1

L3

yes/yes

46 kNm

64 kNm

as Pdyn max

1

L4

yes/yes

60 kNm

80 kNm

as Pdyn max

1

L5

yes/yes

72 kNm

100 kNm

as Pdyn max

1

L6

yes/yes

88 kNm

120 kNm

as Pdyn max

1

H4

yes/yes

90 kNm

120 kNm

as Pdyn max

1

H5

yes/yes

110 kNm

140 kNm

as Pdyn max

1

H7

yes/yes

140 kNm

180 kNm

as Pdyn max

1

H9

yes/yes

170 kNm

220 kNm

as Pdyn max

1

F4 (profile)

yes/no

20 kNm

48 kNm

140 kN

1+2

F4 (box)

yes*/yes

40 kNm

96 kNm

as Pdyn max

1+2

F5 (profile)

yes/no

30 kNm

71 kNm

140 kN

1+2

F5 (box)

yes*/yes

59 kNm

142 kNm

as Pdyn max

1+2

F7

yes*/yes

63 kNm

151 kNm

as Pdyn max

1+2 1+2

F8

yes*/yes

63 kNm

151 kNm

as Pdyn max

K4

yes/yes

90 kNm

124 kNm

as Pdyn max

1

K5

yes/yes

110 kNm

148 kNm

as Pdyn max

1

K7

yes/yes

146 kNm

194 kNm

as Pdyn max

1

K9

no/yes

190 kNm

250 kNm

as Pdyn max

1

R3(profile)

yes/no

15 kNm

36 kNm

90 kN

1+2

R3(box)

yes*/yes

28 kNm

69 kNm

as Pdyn max

1+2

R4

yes*/yes

34 kNm

82 kNm

as Pdyn max

1+2

R5

yes*/yes

41 kNm

105 kNm

as Pdyn max

1+2

R6

yes*/yes

51 kNm

130 kMm

as Pdyn max

1+2

Q4 (profile)

yes/no

30 kNm

70 kNm

190 kN

1+2

Q4 (box)

yes*/yes

60 kNm

140 kNm

as Pdyn max

1+2

Q5 (profile)

yes/no

35 kNm

85 kNm

190 kN

1+2

Q5 (box)

yes*/yes

70 kNm

170 kNm

as Pdyn max

1+2

Q6 (profile)

yes/no

40 kNm

95 kNm

190 kN

1+2

Q6 (box)

yes*/yes

80 kNm

190 kNm

as Pdyn max

1+2

Q7

yes*/yes

100 kNm

230 kNm

as Pdyn max

1+2

Q8

yes*/yes

110 kNm

260 kNm

as Pdyn max

1+2

Q9

yes*/yes

150 kNm

360 kNm

as Pdyn max

1+2

Q0

yes*/yes

170 kNm

390 kNm

as Pdyn max

1+2

S4

yes*/yes

57 kNm

138 kNm

as Pdyn max

1+2

S5

yes*/yes

78 kNm

187 kNm

as Pdyn max

1+2

S6

yes*/yes

106 kNm

254 kNm

as Pdyn max

1+2

S7

yes*/yes

162 kNm

390 kNm

as Pdyn max

1+2

ESN09(JPL=400)

yes*/yes

9 kNm

21.6 kNm

as Pdyn max

2

ESN11(JPL=400)

yes*/yes

19 kNm

45.7 kNm

as Pdyn max

2

ESN16(JPL=350)

yes*/yes

17 kNm

41 kNm

as Pdyn max

2

ESN16(JPL=450)

yes*/yes

27 kNm

66 kNm

as Pdyn max

2

*=allowed to use profile girder with box values when the end of girder is boxed.

Bolt types and tightening torques: 24 / 63

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

Bolt type 1 DIN931-M16x__-10.9-D1G, 300 Nm Bolt type 2 DIN931-M20x__-10.9-D1G, 580 Nm D1G = Delta coated surface treatment

Suitable joint plates for end carriages: End carriage ETN09 ETL09 ETN11 ETN16 ETN20 ETN25 ETN32 EC50

English

Suitable joint plates A3 A3 A4, A6 B4,B6 L3, L4, L5, L6, R3, R4, R5, R6, G1, G3, G5 H4, H5, H7, H9, F4, F5, F7, F9, G1, G3, G5 K4, K5, K7, K9, Q4, Q5, Q6, Q7, Q8, Q9, Q0, G2, G4, G6 K5, K7, K9, S6, S7

11/08/2010

25 / 63

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TECHNICAL GUIDE FOR END CARRIAGES

2.5.12 Joint plate assembly information If the joint plate has been separate from end carriage put it back with following instruction.

2.5.12.1 Top joints (A3, A4, A6, B4, B6, L3-L6,H4-H9,K4-K9)

Note! Use the hand holes on the side of the truck to fix the bolts.

1. Position the friction springs to the holes of the end truck. 2. Hit D10 guiding pins through the joint plate and end carriage top flange. Be sure that the friction rings stay on their positions. 3. Fix bolts on top of the joint plate. 4. Tighten bolts to correct torque.

26 / 63

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

2.5.12.2 Side joints (R3-R6, F4-F9, Q4-Q9, S4-S7)

Note! Use the hand holes on the side of the truck to fix the bolts.

1. Position the friction springs to the holes of the end truck. Picture 1. 2. Hit D10 guiding pins through the joint plate and end carriage top flange. Picture 2. Be sure that the friction rings stay on their positions. 3. Fix bolts on top of joint plate and tighten to correct torque. Picture 3. 4. Take out the gap between side plate and end carriage with tightening the hex hole sleeve slightly. 5. Fix bolts on side: first needed support plates inside the end carriage box, then bolts from inside the end carriage box and through the hex hole sleeves. Tighten to correct torque.

English

11/08/2010

27 / 63

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

2.5.12.3 Simple side joints (ESN09, ESN11, ESN16)

Note! Use the hand holes on the side of the truck to fix the bolts.

1. Check that the contact surfaces are clean from dirt, rust, paint and grease. 2. Fix bolts on side of ESN type and tighten to correct torque.

For outdoor applications, seal cap between connection plate and end carriage with sealant at top and sides, see sketch beside.

28 / 63

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

2.6

Buffers

Polyurethane buffer

Rubber buffer

The buffers are fixed to both ends of the end carriage by bolt connection, one bolt/buffer. The following buffer alternatives are available; rubber- and polyurethane buffers. The buffers are selected case by case and the buffer type shall be included in the end carriage ordering code. The buffers suitability to the end carriages has to be checked separately (e.g. oversize buffers). Buffers may be supplied separately. In these cases they need to be fixed after transportation. Buffer dimensions and suitability: COD E

Diameter [mm]

Length [mm]

Weight [kg/pcs]

Material

End carriage

A

63

53

0,29

Rubber

ETN/ESN09, ETL09, ETN/ESN11

B

80

68

0,61

Rubber

ETN/ESN09, ETL09, ETN/ESN11, ETN16, ETN20, ETN25, ETN32, EC50

C

100

85

1,1

Rubber

ETN/ESN09, ETL09, ETN/ESN11, ETN20, ETN25, ETN32, 50

D

125

105

1,9

Rubber

ETN16, ETN20, ETN25, ETN32, EC50

K

80

80

0,5

Polyurethane

ETN/ESN09, ETL09, ETN/ESN11, ETN/ESN16

G

100

100

0,7

Polyurethane

ETN/ESN09, ETL09, ETN/ESN11, ETN/ESN16, ETN20

E

100

150

1,0

Polyurethane

ETN/ESN09, ETL09, ETN/ESN11, ETN/ESN16, ETN20, ETN25, ETN32, EC50

M

125

125

0,9

Polyurethane

ETN16, ETN20, ETN25, ETN32, EC50

F

125

190

1,6

Polyurethane

ETN16, ETN20, ETN25, ETN32, EC50

H

160

160

2,5

Polyurethane

ETN16, ETN20, ETN25, ETN32, E50

P

160

240

3,1

Polyurethane

ETN16, ETN20, ETN25, ETN32, EC50

I

200

200

4,4

Polyurethane

ETN20, ETN25, ETN32, EC50

S

200

300

5,6

Polyurethane

ETN20, ETN25, ETN32, EC50

T *)

250

350

7,6

Polyurethane

ETN32

Y *)

250

475

10,3

Polyurethane

ETN32

*) needs special adapter plate, fixing with M24 screw.

English

11/08/2010

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

3

ADDITIONAL FEATURES

Additional features can be ordered with end carriages. When ordered, the last character in the code has to be E (Nwhen standard) and needed additional information has to be told by technical features or free text. If multiple end carriage options are needed (e.g. guide rollers and anti-jump catches), special design is required.

Example: ETN09-1690-A30000C0000-E

OTH24 Anti-jump catches for one end carriage

2 PCS

BT32

SPAN SIDE

Side of crane end carriage

DIM23 L1 measure for anti-jump catches

10 MM

DIM24 L2 measure for anti-jump catches

60 MM

or

* Anti-jump catches, 2 pcs, Span side, L1=10 mm, L2=60mm

3.1

Guide rollers

Fixed guide roller, guide roller for ETN20 shown

Adjustable guide roller, guide roller for ETN20 shown

Ordering example:

ETN20-2584-L40000C0000-E

OTH25 Guide rollers for end carriage BT30

Width of crane runway rail

TH 65 MM

* Adjustable guide roller

or * Guide rollers, adjustable, rail width 56 mm. Standard guide roller boxes are designed separately for each wheel size and they can take the same horizontal forces as end carriages. The guide rollers are fixed to the ends of the end carriages by bolt joint. The guide rollers are available as fixed or adjustable. Re-alignment for adjustable guide rollers can be done by turning the eccentric shafts, the rollers can be adjusted in the sideward direction ± 15mm. 30 / 63

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

Guide rollers are available when needed; they can also be added afterwards. The guide rollers can be used when the rail is fixed by welding or with rail clamps, but the space between guide roller and clamp/welding seam must be checked case by case. The guide rollers must be mentioned separately in the end carriage order (special properties). NOTE! Used rail width must be mentioned. It also has to be told if the guide roller is fixed to right or left handed end carriage.

Adjustable guide roller, dimensions Guide roller for ETN20 shown

Adjustable guide roller dimensions: End carriage type ESN09 ETN09

ESN11 ETN11

English

rail width (mm) 40 45 50 55 60 65 70 75 80

H1 (mm)

H2 (mm)

H3 (mm)

H4 (mm)

B (mm)

W (mm)

a1 (mm)

L1 (mm)

D (mm)

E (mm)

194 194 194 194 194 194 194 194 194

170 170 170 170 170 170 170 170 170

100 100 100 100 100 100 100 100 100

24 24 24 24 24 24 24 24 24

44 49 54 59 64 69 74 79 84

220 220 220 220 220 220 220 220 220

115 115 115 115 115 135 135 135 135

136 136 136 136 136 136 136 136 136

62 62 62 62 62 62 62 62 62

197 201 202 201 197 201 202 201 197

40 45 50 55 60 65 70 75

204 204 204 204 204 204 204 204

180 180 180 180 180 180 180 180

100 100 100 100 100 100 100 100

24 24 24 24 24 24 24 24

44 49 54 59 64 69 74 79

250 250 250 250 250 250 250 250

115 115 115 115 115 135 135 135

136 136 136 136 136 136 136 136

62 62 62 62 62 62 62 62

197 201 202 201 197 201 202 201

80

204

180

100

24

84

250

135

136

62

197

ESN16 ETN16 ETN

40 40 45 50 55 60 65 70 75 80 90 100

288 288 288 288 296 296 296 296 304 304 304 304

265 265 265 265 265 265 265 265 265 265 265 265

100 100 100 100 100 100 100 100 100 100 100 100

19 19 19 19 27 27 27 27 35 35 35 35

44 44 49 54 59 64 69 74 79 84 94 104

278 278 278 278 278 278 278 278 278 278 278 278

139 139 139 139 139 139 139 139 169 169 169 169

160 160 160 160 160 160 160 160 160 160 160 160

80 80 80 80 80 80 80 80 80 80 80 80

230 230 236 237 237.5 237 236 230 236 237 237 230

ETN20

40 45

340 340

315 315

150 150

17 17

44 49

373 373

184 184

180 180

125 125

238 244

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

End carriage type

rail width (mm) 50 55 60 65 70 75 80 90 100

H1 (mm)

H2 (mm)

H3 (mm)

H4 (mm)

B (mm)

W (mm)

a1 (mm)

L1 (mm)

D (mm)

E (mm)

340 348 348 348 348 354 354 354 354

315 315 315 315 315 315 315 315 315

150 150 150 150 150 150 150 150 150

17 25 25 25 25 31 31 31 31

54 59 64 69 74 79 84 94 104

373 373 373 373 373 373 373 373 373

184 184 184 184 184 214 214 214 214

180 180 180 180 180 180 180 180 180

125 125 125 125 125 125 125 125 125

245 245.5 245 244 238 244 245 245 238

ETN25

40 45 50 55 60 65 70 75 80 90 100

338 1) 338 1) 338 1) 346 1) 346 1) 346 1) 346 1) 354 1) 354 1) 354 1) 354 1)

315 1) 315 1) 315 1) 315 1) 315 1) 315 1) 315 1) 315 1) 315 1) 315 1) 315 1)

150 2) 150 2) 150 2) 150 2) 150 2) 150 2) 150 2) 150 2) 150 2) 150 2) 150 2)

19 19 19 27 27 27 27 35 35 35 35

44 49 54 59 64 65 74 79 84 94 104

395 395 395 395 395 395 395 395 395 395 395

199 199 199 199 199 199 199 229 229 229 229

194 194 194 194 194 194 194 194 194 194 194

140 140 140 140 140 140 140 140 140 140 140

263 269 270 270.5 270 269 263 269 270 270 260

ETN32

45 50 55 60 65 70 75 80 90 100

481 3) 481 3) 481 3) 487 3) 487 3) 487 3) 495 3) 495 3) 495 3) 495 3)

456 3) 456 3) 456 3) 456 3) 456 3) 456 3) 456 3) 456 3) 456 3) 456 3)

150 150 150 150 150 150 150 150 150 150

20 20 20 26 26 26 34 34 34 34

49 55 60 65 70 74 79 85 95 104

490 490 490 490 490 490 490 490 490 490

240 240 240 240 240 240 240 270 270 270

236 236 236 236 236 236 236 236 236 236

180 180 180 180 180 180 180 180 180 180

350 357 357.5 357 356 353 350 357 357 353

1) Dimensions change according to wheel base. Dimensions in this table are calculated for wheelbases 14…25 and DG 32, where dimension H1 = 315 mm. For wheelbases 45…55 and SG 32 dimension H1 = 415 mm. 2) Dimension H3 for wheel base 50…55 is 155 mm. 3) Dimensions change according to wheel base. Dimensions in this table are calculated for wheelbases 40…45, where dimension H1 = 456 mm. For wheelbases 14…32 dimension H1 = 356 mm and for wheelbases 50…55 dimension H1=531 mm.

Fixed guide roller, dimensions Guide roller for ETN20 shown

Fixed guide roller dimensions: 32 / 63

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

End carriage type

rail width (mm) 40

H1 (mm)

H2 (mm)

H3 (mm)

H4 (mm)

W (mm)

a1 (mm)

L1 (mm)

D (mm)

E (mm)

234

170

100

24

220

105

76

62

165

ESN09

50 60

234 234

170 170

100 100

24 24

220 220

115 125

76 76

62 62

165 165

ESN11 ETN11

40 50 60

289 289 289

180 180 180

100 100 100

24 24 24

250 250 250

105 115 125

76 76 76

62 62 62

165 165 165

ESN16 ETN16

40 45 50 55 60 65 70 75 80 90 100

288 288 288 296 296 296 296 304 304 304 304

265 265 265 265 265 265 265 265 265 265 265

100 100 100 100 100 100 100 100 100 100 100

19 19 19 27 27 27 27 35 35 35 35

278 278 278 278 278 278 278 278 278 278 278

124 129 134 139 144 149 154 159 164 174 184

160 160 160 160 160 160 160 160 160 160 160

80 80 80 80 80 80 80 80 80 80 80

230 230 230 230 230 230 230 230 230 230 230

ETN20

40 45 50 55 60 65 70 75 80 100

340 340 340 348 348 348 348 354 354 354

315 315 315 315 315 315 315 315 315 315

150 150 150 150 150 150 150 150 150 150

17 17 17 25 25 25 25 31 31 31

373 373 373 373 373 373 373 373 373 373

169 174 179 184 189 194 199 204 209 229

180 180 180 180 180 180 180 180 180 180

125 125 125 125 125 125 125 125 125 125

248 248 248 248 248 248 248 248 248 248

ETN25

40 45 50 55 60 65 70 75 80 100

338 338 338 346 346 346 346 354 354 354

1) 1) 1) 1) 1) 1) 1) 1) 1) 1)

315 315 315 315 315 315 315 315 315 315

1) 1) 1) 1) 1) 1) 1) 1) 1) 1)

19 19 19 27 27 27 27 35 35 35

395 395 395 395 395 395 395 395 395 395

184 189 194 199 204 209 214 219 224 244

194 194 194 194 194 194 194 194 194 194

140 140 140 140 140 140 140 140 140 140

263 263 263 263 263 263 263 263 263 263

ETN32

45 50 55 60 65 70 75 80 100

381 381 381 387 387 387 395 395 395

3) 3) 3) 3) 3) 3) 3) 3) 3)

356 356 356 356 356 356 356 356 356

3) 3) 3) 3) 3) 3) 3) 3) 3)

20 20 20 26 26 26 34 34 34

490 490 490 490 490 490 490 490 490

229 234 239 244 249 254 259 264 284

236 236 236 236 236 236 236 236 236

180 180 180 180 180 180 180 180 180

350 350 350 350 350 350 350 350 350

ETN09

150 150 150 150 150 150 150 150 150 150

2) 2) 2) 2) 2) 2) 2) 2) 2) 2)

150 150 150 150 150 150 150 150 150

1) Dimensions change according to wheel base. Dimensions in this table are calculated for wheelbases 14…25 and DG 32, where dimension H1 = 315 mm. For wheelbases 45…55 and SG 32 dimension H1 = 415 mm. 2) H2 dimension for wheel base 50…55 is 155 mm. 3) Dimensions change according to wheel base. Dimensions in this table are calculated for wheelbases 14…32, where dimension H1 = 356 mm. For wheelbases 40…45 dimension H1 = 456 mm and for wheelbases 50…55 dimension H1 = 531 mm.

English

11/08/2010

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

3.2

Buffer extension

Buffer extension for ETN09/11, shown with buffer

Buffer extension for ETN32, shown without buffer

Ordering example:

ETN32-5074-K40000C0000-E

DES44 Crane buffer extension 1 End carriage ESN/ETN09, ETL09 ESN/ETN11 ESN/ETN16 ETN20 ETN25 ETN32

3.3

300 MM Standard buffer extension lengths [mm] (without buffer) 100, 250, 500,1000, 1500 100, 250, 500, 1000, 1500 100, 148. 250, 500, 750, 1000, 1500 100, 220, 250, 500, 750, 1000, 1500 100, 220, 250, 500, 750, 1000, 1500 100, 220, 250, 500, 750, 1000, 1500

Anti-jump catches

Anti-jump catch, ETN/ESN 09/11/16

Anti-jump catch, ETN 20…32

ESN and ETN end carriages can be equipped with anti-jump catches. The anti-jump catches must be mentioned separately in the end carriage order (special properties).

Ordering example:

ETN32-5074-K40000C0000-E OTH24 Anti-jump catches for one end carriage 34 / 63

2 11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

BT32

Side of crane end carriage

SPAN SIDE

DIM23 L1 measure for anti-jump catches

59 MM

DIM24 L2 measture for anti-jump catches

103 MM

or

* Anti-jump catches, 2 pcs, Span side, L1=50 mm, L2=160mm

End carriage ESN/ETN09 ESN/ETN11 ESN/ETN16

Max holding force [kN] 10.5 14.4 24

max. L3 [mm] 5 7.5 7.5

Dimensions Anti-jump catch, ETN/ESN 09…16

Dimensions, Anti-jump catch, ETN20…32

End carriage

min. DC5 [mm]

max. L3 [mm]

Max holding force [kN]

ETN20

330

7.5

39.6

ETN25

365

7.5

55.5

ETN32 (SS ≤ 32)

280

10

75.9

ETN32 (SS ≥ 40)

320

10

62.4

NOTE! When anti-jump catch for ETN 20…32 is ordered, dimensions L1, L2 and DC5 must be mentioned. Location of the catches must be mentioned (right or left handed end carriage or both, driving unit side or opposite side of end carriage, dimension from driving wheel on ETN 20…32). For earthquake area anti-jumping catches are recommended to be added on each corner.

English

11/08/2010

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

3.4

Rail sweeps

Rail sweep

ESN/ETN end carriages can be equipped with rail sweeps. Sweeps can be ordered separately, but it has to be told to which end carriage it will be fixed. Sweeper is working with gravity, type wooden block, which is easy to replace when it wears out. Ordering example:

ETN32-5074-K40000C0000-E

OTH21 Rail sweeps for crane end carriage

WOOD

or

Rail sweeps, wood NOTE! Rail sweeps will add dimension from wheel to the end, as buffer extension. End carriage

L (mm) 170

ETN09/ESN09/ETL09

Rail sweep dimensions

3.5

170

ETN16/ESN16

170

ETN20

250

ETN25

250

ETN32

250

Storm lock

End carriage ESN/ETN11 ESN/ETN16

36 / 63

ETN11/ESN11

Storm lock dimensions min. SL1 SL4 435 151 443 151

11/08/2010

SL3 18 18

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

ETN20 ETN25 ETN32

450 485 400

176 176 218

15 15 34

When needed ESN/ETN end carriages can be equipped with storm lock. Ordering example:

ETN32-5074-K40000C0000-E

OTH22 Storm lock device

MANUAL

DIM25 SL1 dimension for storm lock device

500 MM

BT32

OUTSIDE

Side of crane end carriage

or

* Storm lock, outside, SL1=500mm NOTE! When ordered, location of the lock must be mentioned (right or left handed end carriage, driving unit side or opposite side of end carriage, dimension from diving wheel SL1).

3.6

Polyuretane flat wheels

ESN/ETN end carriages can be equipped with wheels which have running surfaces coated with polyurethane plastic. Nominal diameter range is from 160 mm to 315 mm. Both idle and driving wheel as non flanged types are available. The wheel body has equal outer dimension and markings as equivalent casted wheel. Coated wheels can be used in corresponding end carriages as casted wheels. The polyurethan flat wheels must be mentioned separately in the end carriage order (special properties), contact product specialists for more information.

In general polyurethane coating has following characteristics:
Ensure silent, smooth running and lower surface pressure under wheel
Increased friction between rail and wheel
Rolling resistance about. 1,5…2 times of steel wheel
High resistance to wearing and tearing and good resistance to mineral oils and greases
The colour of coating may get darker during time, which doesn’t effect to properties Maximum wheel loads with non flanged wheels are presented in table. The values are limited to following conditions:
Thickness of coating according to given figures
Maximum travelling speed 63m/min
Material of coating: Vulkollan; hardness 95° Sha
Operating temperature range -10°C…+30°C
Running surface can be of steel, concrete or eq. and should be smooth and free from loose particles
If the wheel is standing still for very long time with load on, there may be small compression in surface, which will disappear during use. Maximum wheel loads for Vulkollan coated wheels: Diameter of wheel, D Thickness of coating; max., H Max width of non flanged wheel, B

English

11/08/2010

37 / 63

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

D (mm)= H (mm)= B (mm)= Pdyn max (kN)

3.7

160 15 110 26.8

200 20 127 39,9

250 25 115 45.1

315 32.5 130 65,4

Hardened wheels

Contact product specialists for more information.

38 / 63

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

4

ORDERING THE END CARRIAGE

The order code defines an order for one end carriage. When two end carriages are ordered those are manufactured as a pair; one left- and one right-handed. When only one end carriage is ordered, it has to be told if it is left- or right-handed. See section “Travelling Machinery”.

4.1

Factory code example (Factory:ECL) ECL

09

GE19 1-3

WHE01 4,5

Pos.

Code

1-3

ECL

4,5

09

6

-

7,8

16

-

16

60

6

WHE02 7,8

BT08 9,10

Feature Feature code GE19

Short product name

WHE01 Wheel diameter Description

WHE02 Wheelbase

-

A3

11

DES08 12,13

0000

C

0000

-

N

14-17

(DES09) 18

DIM29 19-22

23

24

Available properties ECL

Factory code (End carriage)

09

90 mm

-

Standard

C

Asymmetrical joint with single girder

Wheel base dimension

Applicable end carriage

13 16 20

1250 mm 1600 mm 2000 mm

ECL09 ECL09 ECL09

50-70

ECL09 (rail head width + 10 mm)

00

Flat wheel

D

One driving wheel/end carriage Two driving wheels/end carriage Top joints

Applicable end carriage

A3

4-bolt connection (B<310mm)

ECL09, ECN09

####

Joint plates distance between alignment pin centers with double girder.

Applicable end carriage 9,10

11

60

A3

14-17

0000

18

C

19-22

0000

23

-

24

N

Groove width

Number of driving wheels

-

12,13

English

BT08

DES08 Joint type

Bolt joint distance

(DES09) Buffer type

DIM29

ECL09 A, B, C, K, G, E

0000

With single girder, dimension from driving wheel to pin with asymmetrical joint.

A, B, C Rubber buffers K, G, E Polyurethane buffers 0 No buffer

Bogie inner wheel distance

0000

No bogie type end carriage

Colour code

-

Standard primary paint

K

Standard finishing paint

Special properties

N

Standard

E

Special

11/08/2010

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

4.2

SWF code example (SWF: ETL, Factory: ECL) ETL

09

(GE19) 1-3

WHE01 4,5

Pos.

Code

1-3

ETL

4,5

09

6

-

7,8

16

9,10

60

-

16

60

6

WHE02 7,8

BT08 9,10

Feature Feature code (GE19) Short product name WHE01 Wheel diameter Description

WHE02 Wheelbase

-

A3

11

DES08 12,13

0000

C

0000

-

N

14-17

(DES09) 18

DIM29 19-22

23

24

Available properties ETL

SWF

09

90 mm

-

Standard

GE19 value ECL

C

Asymmetrical joint with single girder

Wheel base dimension

Applicable end carriage

13 16 20

1250 mm 1600 mm 2000 mm

ETL09 ETL09 ETL09

50-70

ETL09 (rail head width + 10 mm)

00

Flat wheel

D

One driving wheel/end carriage Two driving wheels/end carriage Top joints

Applicable end carriage

A3

4-bolt connection (B<310mm)

ETL09

####

Joint plates distance between alignment pin centers with double girder.

Applicable end carriage

11

A3

14-17

0000

18

C

19-22

0000

23

-

24

N

Groove width

Number of driving wheels

-

12,13

40 / 63

BT08

DES08 Joint type

Bolt joint distance

(DES09) Buffer type

DIM29

ETL09 A, B, C, K, G, E

0000

With single girder, dimension from driving wheel to pin with asymmetrical joint.

A, B, C Rubber buffers K, G, E Polyurethane buffers 0 No buffer

Bogie inner wheel distance

0000

No bogie type end carriage

Colour code

-

Standard primary paint

K

Standard finishing paint

Special properties

N

Standard

E

Special

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

4.3

Factory code example (Factory:ECN) ECN

32

GE19 1-3

WHE01 4,5

Pos. 1-3

Code

ECN

4,5

32

6

-

7,8

40

-

40

84

6

WHE02 7,8

BT08 9,10

Feature Feature code GE19

WHE01

-

K5

11

DES08 12,13

0000

C

0000

-

N

14-17

(DES09) 18

DIM29 19-22

23

24

Available properties

Short product name

ECN

Factory code (End carriage)

Wheel diameter

09 11 16 20 25 32

90 mm 110 mm 160 mm 200 mm 250 mm 315 mm

ECN09 ECN11 ECN16 ECN20 ECN25 ECN32

Description

B

Standard Bogie (only ECN20 and bigger)

C

WHE02 Wheelbase

Asymmetrical joint with single girder

Wheel base dimension

Applicable end carriage

12 13 14 16 18 20 22 25 32 40 45 50 55

1200 mm 1250 mm 1400 mm 1600 mm 1800 mm 2000 mm 2200 mm 2500 mm 3150 mm 4000 mm 4500 mm 5000 mm 5500 mm

ECN20 ECN09 ECN20, ECN09, ECN20, ECN09, ECN25 ECN09, ECN11, ECN16, ECN16, ECN25, ECN25,

50-70 52-87 54-84 54-99 54-89 65-99

ECN09 (rail head width + 10 mm) ECN11 (rail head width + 12 mm) ECN16 (rail head width + 14 mm) ECN20 (rail head width + 14 mm) ECN25 (rail head width + 14 mm) ECN32 (rail head width + 14 mm)

00

Flat wheel

D

One driving wheel/end carriage Two driving wheels/end carriage Top joints

Applicable end carriage

A3 A4 A6 B4 B6 L3 L4 L5 L6 H4 H5 H7 H9 K4 K5 K7 K9

4-bolt connection (B<310 mm) 4-bolt connection (B<360 mm) 4-bolt connection (B<550 mm) 8-bolt connection (B<350 mm) 8-bolt connection (B<550 mm) 8-bolt connection (B<300 mm) 8-bolt connection (B<410 mm) 8-bolt connection (B<520 mm) 8-bolt connection (B<630 mm) 12-bolt connection (B<410 mm) 12-bolt connection (B<520 mm) 12-bolt connection (B<740 mm) 12-bolt connection (B<990 mm) 12-bolt connection (B<410 mm) 12-bolt connection (B<520 mm) 12-bolt connection (B<740 mm) 12-bolt connection (B<990 mm)

ECN09 ECN11 ECN11 ECN16 ECN16 ECN20 ECN20 ECN20 ECN20 ECN25 ECN25 ECN25 ECN25 ECN32 ECN32 ECN32 ECN32

R3 R4 R5 R6 F4 F5 F7

Side joints 8 top bolts and 2 side bolts (B<300 mm) 8 top bolts and 2 side bolts (B<410 mm) 8 top bolts and 2 side bolts (B<520 mm) 8 top bolts and 2 side bolts (B<630 mm) 8 top bolts and 4 side bolts (B<410 mm) 12 top bolts and 4 side bolts (B<520 mm) 12 top bolts and 4 side bolts (B<750 mm)

Applicable end carriage ECN20 ECN20 ECN20 ECN20 ECN25 ECN25 ECN25

ECN25, ECN11, ECN25, ECN11,

ECN32 ECN16, ECN20, ECN25, ECN32 ECN32 ECN16, ECN20, ECN25, ECN32

ECN11, ECN16, ECN20, ECN20, ECN32 ECN32

ECN16, ECN20, ECN25, ECN32 ECN20, ECN25, ECN32 ECN25, ECN32 ECN25, ECN32

Applicable end carriage

9,10

11

12,13

English

84

-

K5

BT08

Groove width

Number of driving wheels

DES08 Joint type

11/08/2010

S D

One driving wheel/travel bogie pair Two driving wheels/driving bogie pair

41 / 63

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

Pos.

14-17

Code

0000

18

C

19-22

0000

23

N

24

42 / 63

Feature Feature code

Bolt joint distance

(DES09) Buffer type

DIM29

Bogie inner wheel distance

Available properties F8 Q4 Q5 Q6 Q7 Q8 Q9 Q0

12 top bolts and 4 side bolts (B<890 mm) 12 top bolts and 4 side bolts (B<410 mm) 12 top bolts and 4 side bolts (B<520 mm) 12 top bolts and 6 side bolts (B<520 mm) 12 top bolts and 4 side bolts (B<740 mm) 12 top bolts and 6 side bolts (B<740 mm) 12 top bolts and 4 side bolts (B<990 mm) 12 top bolts and 6 side bolts (B<990 mm)

ECN25 ECN32 ECN32 ECN32 ECN32 ECN32 ECN32 ECN32

####

Joint plates distance between alignment pin centers with double girder.

0000

With single girder, dimension from driving wheel to pin with asymmetrical joint.

ECN09 ECN11 ECN16 ECN20 ECN25 ECN32

A, B, C, K, G, E A, B, C, K, G, E, B, C, D, K, G, E, B, C, D, K, G, E, B, C, D, K, G, E, B, C, D, K, G, E,

A, B, C, D K, G, E, M, F H, P, I, S, T, Y 0

Rubber buffers PUR buffers PUR buffers No buffer

0000

No bogie type end carriage

M, F, H, M, F, H, M, F, H, M, F, H,

P P, I, S P, I, S P, I, S, T, Y

Colour code

-

Standard primary paint

K

Standard finishing paint

Special properties

N

Standard

E

Special

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

4.4

SWF code example (SWF: ETN, Factory: ECN) ETN

32

(GE19) 1-3

WHE01 4,5

Pos. 1-3

Code

ETN

4,5

32

6

-

7,8

40

-

40

84

6

WHE02 7,8

BT08 9,10

Feature Feature code (GE19) Short product name

WHE01 Wheel diameter

Description

WHE02 Wheelbase

-

K5

11

DES08 12,13

0000

C

0000

-

N

14-17

(DES09) 18

DIM29 19-22

23

24

Available properties GE19 value ECN

ETN

SWF

09 11 16 20 25 32

90 mm 110 mm 160 mm 200 mm 250 mm 315 mm

ECN09 ECN11 ECN16 ECN20 ECN25 ECN32

B

Standard Bogie (only ECN20 and bigger)

C

Asymmetrical joint with single girder

Wheel base dimension

Applicable end carriage

12 13 14 16 18 20 22 25 32 40 45 50 55

1200 mm 1250 mm 1400 mm 1600 mm 1800 mm 2000 mm 2200 mm 2500 mm 3150 mm 4000 mm 4500 mm 5000 mm 5500 mm

ECN20 ECN09 ECN20, ECN09, ECN20, ECN09, ECN25 ECN09, ECN11, ECN16, ECN16, ECN25, ECN25,

50-70 52-87 54-84 54-99 54-89 65-99

ECN09 (rail head width + 10 mm) ECN11 (rail head width + 12 mm) ECN16 (rail head width + 14 mm) ECN20 (rail head width + 14 mm) ECN25 (rail head width + 14 mm) ECN32 (rail head width + 14 mm)

00

Flat wheel

D

One driving wheel/end carriage Two driving wheels/end carriage Top joints

Applicable end carriage

A3 A4 A6 B4 B6 L3 L4 L5 L6 H4 H5 H7 H9 K4 K5 K7 K9

4-bolt connection (B<310 mm) 4-bolt connection (B<360 mm) 4-bolt connection (B<550 mm) 8-bolt connection (B<350 mm) 8-bolt connection (B<550 mm) 8-bolt connection (B<300 mm) 8-bolt connection (B<410 mm) 8-bolt connection (B<520 mm) 8-bolt connection (B<630 mm) 12-bolt connection (B<410 mm) 12-bolt connection (B<520 mm) 12-bolt connection (B<740 mm) 12-bolt connection (B<990 mm) 12-bolt connection (B<410 mm) 12-bolt connection (B<520 mm) 12-bolt connection (B<740 mm) 12-bolt connection (B<990 mm)

ECN09 ECN11 ECN11 ECN16 ECN16 ECN20 ECN20 ECN20 ECN20 ECN25 ECN25 ECN25 ECN25 ECN32 ECN32 ECN32 ECN32

R3 R4 R5 R6 F4 F5 F7

Side joints 8 top bolts and 2 side bolts (B<300 mm) 8 top bolts and 2 side bolts (B<410 mm) 8 top bolts and 2 side bolts (B<520 mm) 8 top bolts and 2 side bolts (B<630 mm) 8 top bolts and 4 side bolts (B<410 mm) 12 top bolts and 4 side bolts (B<520 mm) 12 top bolts and 4 side bolts (B<750 mm)

Applicable end carriage ECN20 ECN20 ECN20 ECN20 ECN25 ECN25 ECN25

ECN25, ECN11, ECN25, ECN11,

ECN32 ECN16, ECN20, ECN25, ECN32 ECN32 ECN16, ECN20, ECN25, ECN32

ECN11, ECN16, ECN20, ECN20, ECN32 ECN32

ECN16, ECN20, ECN25, ECN32 ECN20, ECN25, ECN32 ECN25, ECN32 ECN25, ECN32

Applicable end carriage

9,10

11

12,13

English

84

-

K5

BT08

Groove width

Number of driving wheels

DES08 Joint type

11/08/2010

S D

One driving wheel/travel bogie pair Two driving wheels/driving bogie pair

43 / 63

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

Pos.

Feature Feature code

Code

0000

14-17

18

C

19-22

0000

23

N

24

4.5

Available properties F8 Q4 Q5 Q6 Q7 Q8 Q9 Q0

12 top bolts and 4 side bolts (B<890 mm) 12 top bolts and 4 side bolts (B<410 mm) 12 top bolts and 4 side bolts (B<520 mm) 12 top bolts and 6 side bolts (B<520 mm) 12 top bolts and 4 side bolts (B<740 mm) 12 top bolts and 6 side bolts (B<740 mm) 12 top bolts and 4 side bolts (B<990 mm) 12 top bolts and 6 side bolts (B<990 mm)

ECN25 ECN32 ECN32 ECN32 ECN32 ECN32 ECN32 ECN32

####

Joint plates distance between alignment pin centers with double girder.

0000

With single girder, dimension from driving wheel to pin with asymmetrical joint.

ECN09 ECN11 ECN16 ECN20 ECN25 ECN32

A, B, C, K, G, E A, B, C, K, G, E, B, C, D, K, G, E, B, C, D, K, G, E, B, C, D, K, G, E, B, C, D, K, G, E,

A, B, C, D K, G, E, M, F H, P, I, S, T, Y 0

Rubber buffers PUR buffers PUR buffers No buffer

Bogie inner wheel distance

0000

No bogie type end carriage

Colour code

-

Standard primary paint

K

Standard finishing paint

Special properties

N

Standard

E

Special

Bolt joint distance

(DES09) Buffer type

DIM29

M, F, H, M, F, H, M, F, H, M, F, H,

P P, I, S P, I, S P, I, S, T, Y

Factory code example (Factory:EBN) EBN

09

GE19 1-3

WHE01 4,5

Pos. 1-3

Code

EBN

4,5

09

6

-

7,8

16

-

16

65

6

WHE02 7,8

BT08 9,10

Feature Feature code GE19 AHE01

WHE02

Factory code

Wheel diameter

09 11

90 mm 110 mm

Description

-

Standard

Wheelbase (100 mm)

11

-

Number of driving wheels

12-14

400

Joint plate length (distance between bolts)

15-17

200

Joint plate height

18

C

19-22

0000

23

N

44 / 63

Groove width

(DES09) Buffer type

400 12-14

200

C

0000

-

N

15-17

(DES09) 18

19-22

23

24

Available properties EBN

65

24

11

Short product name

9,10

BT08

-

EBN09 13, 16, 20, 25 EBN11 16, 20, 25, 32

C

Asymmetrical joint with single girder

13 16 20 25 32

1250 mm 1600 mm 2000 mm 2500 mm 3150 mm

D

Two driving wheels/end carriage

EBN09 50-70 mm (rail head width + 10 mm) EBN11 52-87 mm (rail head width + 12 mm) 00

Flat wheel

-

One driving wheel/end carriage

EBN09 400 mm EBN11 400 mm

Length Description 400 Profile girder, B = 400 400 Box girder, B = 400

EBN09 200, 215 EBN11 255

200 215 255

EBN09 A, B, C, K, G, E EBN11 A, B, C, K, G, E

A, B, C Rubber buffer K, G, E Polyurethane buffer 0 No buffer

Konecranes SCS Konecranes, SCS

Bolt joint distance (mm)

####

Joint plate distance from bolt centers 0000 with double girder.

with single girder, dimension from driving wheel to bolt with asymmetrical joint

Colour code

-

Standard primary paint

K

Standard finishing paint

Special properties

N

Standard

E

Special

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

4.6

SWF code example (SWF: ESN, Factory: EBN) ESN

09

(GE19)

WHE01

1-3

4,5

Pos.

Code

-

16

65

WHE02

BT08

7,8

9,10

6

Feature Feature code

1-3

ESN

(GE19)

Short product name

4,5

09

AHE01

6

-

7,8

16

WHE02

09 11

90 mm 110 mm

Description

-

Standard

Wheelbase (100 mm)

ESN09 13, 16, 20, 25 ESN11 16, 20, 25, 32

-

Number of driving wheels

12-14

400

Joint plate length (distance between bolts)

15-17

200

Joint plate height

18

C

19-22

0000

23

N

English

Groove width

(DES09) Buffer type

Bolt joint distance (mm)

200

C

0000

-

N

12-14

15-17

19-22

23

24

18

Available properties

Wheel diameter

11

24

11

SWF

65

400

(DES09)

ESN

9,10

BT08

-

GE19 value EBN

C

Asymmetrical joint with single girder

13 16 20 25 32

1250 mm 1600 mm 2000 mm 2500 mm 3150 mm

D

Two driving wheels/end carriage

ESN09 50-70 mm (rail head width + 10 mm) ESN11 52-87 mm (rail head width + 12 mm) 00

Flat wheel

-

One driving wheel/end carriage

ESN09 400 mm ESN11 400 mm

Length Description 400 Profile girder, B = 400 400 Box girder, B = 400

ESN09 200, 215 ESN11 255

200 215 255

ESN09 A, B, C, K, G, E ESN11 A, B, C, K, G, E

A, B, C Rubber buffer K, G, E Polyurethane buffer 0 No buffer

####

Joint plate distance from bolt centers 0000 with double girder.

Konecranes SCS Konecranes, SCS

with single girder, dimension from driving wheel to bolt with asymmetrical joint

Colour code

-

Standard primary paint

K

Standard finishing paint

Special properties

N

Standard

E

Special

11/08/2010

45 / 63

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

4.7

Dimensions needed when ordering end carriages SS (wheel base) **** (bolt joint distance) 0000 with single girder

**** (bolt joint distance)

SS (wheel base)

Inner wheel distance

SS (wheel base)

B olt joint distance is dimension between alignment pins of joint plates. When asymmetrical joint is needed with single girder, this is dimension from driving wheel centre to closest alignment pin of joint plate. Groove width 100mm is marked 99 in code. When the rail wheel is wanted without flanges it is marked 00.

4.8

Data info of the end carriage End carriage type ESN09 ETN09 ETL09 ESN11 ETN11 ESN16 ETN16

Wheel base

Wheel base (bogie)

Wheel groove width

x

Joint plates

13,16,20,25

-

50, 55, 60, 65, 70, 00

10

ESN09

13,16,20,25 13,16,20 16,20,25,32 16,20,25,32 16,20,25,32,40,45 16,20,25,32,40,45 16,20,25,32,40,45

12, 14, 16, 18, 20

50, 55, 60, 65, 70, 00 50, 55, 60, 65, 70, 00 52,57,62,67,72,77,82,87, 00 52,57,62,67,72,77,82,87, 00 54,59,64,69,74,79,84,00 54,59,64,69,74,79,84,00 54,59,64,69,74,79,84,89,94,0 0

10 10 12 12 14 14 14

20, 25, 32, 40, 45, 50,55

14,16,18,20, 22,25 14,16,18,20

54,59,64,69,74,79,84,00

14

64,69,74,79,84,89,94,00

14

A3 A3 ESN11 A4, A6 ESN16 B4,B6 L3, L4, L5,L6, R3,R4,R5,R6, G1, G3, G5 H4, H5, H7, H9, F4, F5, F7, F9, G1, G3, G5 K4, K5, K7, K9, Q4, Q5, Q6, Q7, Q8, Q9, Q0, G2, G4, G6

ETN20 ETN25

25,32,40,45,50,55 ETN32

Span (S)

needed wheel groove *) B = rail head width

S ≤ 20

B+x

20≤S≤30

B+x+5

30≤S≤35

B + x + 10

S≥35

B + x + 15

*) or based on specific wheel groove optimization calculation, where main girder stiffness, runway tolerances and main girder/end carriage geometry is taken into account.

46 / 63

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

5

DIMENSIONS AND VALUES OF END CARRIAGES

End carriage with rectangular hollow section

End carriage with welded box construction

5.1

Bogie end carriage

End carriage dimensions, 2-wheel end carriages End carriage ETL09

ESN09

ETN09

ESN11

ETN11

ESN16

DG

English

SS

1250 1600 2000 1250 1600 2000 2500 1250 1600 2000 2500 1600 2000 2500 3150 1600 2000 2500 3150 1600 2000 2500 3150

L2

1606 1956 2356 1526 1876 2276 2776 1526 1876 2276 2776 1876 2276 2776 3426 1876 2276 2776 3426 1924 2324 2824 3474

D

90 90 90 90 90 90 90 90 90 90 90 110 110 110 110 110 110 110 110 160 160 160 160

H1

160 160 160 210 210 210 210 210 210 210 210 265 265 265 265 265 265 265 265 268 268 268 268

H2

10 10 10 10 10 10 10 10 10 10 10 15 15 15 15 15 15 15 15 15 15 15 15

H3

100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100

H4

15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15

Wtot

165 165 165 167 167 167 167 165 165 165 165 201 201 201 201 195 195 195 195 202 202 202 202

W

128 128 128 128 128 128 128 128 128 128 128 158 158 158 158 158 158 158 158 162 162 162 162

11/08/2010

W1

80 80 80 80 80 80 80 80 80 80 80 97 97 97 97 97 97 97 97 100 100 100 100

W2

24 24 24 24 24 24 24 24 24 24 24 32 32 32 32 32 32 32 32 31 31 31 31

W3

90 90 90 90 90 90 90 90 90 90 90 111 111 111 111 111 111 111 111 110 110 110 110

Crosssection 2 A/mm 2643 2643 2643 4644 4644 4644 4644 4644 4644 4644 4644 7256 7256 7256 7256 5924 5924 5924 5924 7256 7256 7256 7256

Iy 4

Ix 4

10 mm 562 562 562 1079 1079 1079 1079 1079 1079 1079 1079 2634 2634 2634 2634 2219 2219 2219 2219 2634 2634 2634 2634

4

4

10 mm 562 562 562 2386 2386 2386 2386 2386 2386 2386 2386 5824 5824 5824 5824 4885 4885 4885 4885 5824 5824 5824 5824

47 / 63

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

SG

ETN16

DG SG

ETN20

ETN25 DG SG

ETN32

5.2

3150 4000 4500 1600 2000 2500 3150 3150 4000 4500 1600 2000 2500 3150 4000 4500 2000 2500 3150 3150 4000 4500 5000 5500 2500 3150 4000 4500 5000 5500

3474 4324 4824 1924 2324 2824 3474 3474 4324 4824 1920 2320 2820 3470 4320 4820 2330 2830 3480 3480 4330 4830 5330 5830 3000 3650 4500 5000 5500 6000

160 160 160 160 160 160 160 160 160 160 200 200 200 200 200 200 250 250 250 250 250 250 250 250 315 315 315 315 315 315

318 318 318 265 265 265 265 315 315 315 315 315 315 315 315 315 315 315 315 415 415 415 420 420 370 370 470 470 545 545

15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 20 20 20 20 20 20

100 100 100 100 100 100 100 100 100 100 150 150 150 150 150 150 150 150 150 150 150 150 155 155 150 150 150 150 150 150

15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 17.5 17.5 17.5 17.5 17.5 17.5

202 202 202 199 199 199 199 199 199 199 244 244 244 244 244 244 257 257 257 257 257 257 257 257 273 273 273 273 273 273

162 162 162 162 162 162 162 162 162 162 200 200 200 200 200 200 200 200 200 200 200 200 200 200 270 270 270 270 270 270

100 100 100 100 100 100 100 100 100 100 110 110 110 110 110 110 125 125 125 125 125 125 125 125 125 125 125 125 125 125

31 31 31 31 31 31 31 31 31 31 45 45 45 45 45 45 62.5 62.5 62.5 62.5 62.5 62.5 62.5 62.5 62.5 62.5 62.5 62.5 62.5 62.5

110 110 110 110 110 110 110 110 110 110 127 127 127 127 127 127 115 115 115 115 115 115 115 115 130 130 130 130 130 130

8256 8256 8256 7256 7256 7256 7256 8256 8256 8256 9256 9256 9256 9256 9256 9256 10936 10936 10936 13436 13436 13436 17021 17021 16576 16576 14312 14312 15512 15512

3125 3125 3125 2634 2634 2634 2634 3125 3125 3125 6057 6057 6057 6057 6057 6057 6767 6767 6767 8968 8968 8968 10995 10995 14548 14548 13681 13681 15297 15297

9208 9208 9208 5824 5824 5824 5824 9208 9208 9208 11311 11311 11311 11311 11311 11311 12534 12534 12534 25970 25970 25970 32311 32311 29140 29140 45961 45961 65733 65733

Iy

Ix

End carriage dimensions, 4-wheel end carriages End carria ge

SS

ETN2 0B

1200

1520

200

315

15

150

15

23

270

200

110

45

127

1400 1600 1800 2000 1400

1720 1920 2120 2320 1849

200 200 200 200 250

315 315 315 315 315

15 15 15 15 15

150 150 150 150 150

15 15 15 15 15

23 23 23 23 27

270 270 270 270 276

200 200 200 200 200

110 110 110 110 125

45 45 45 45 62.5

1600 1800 2000 2200 2500 1400

2049 2249 2449 2649 2949 1900

250 250 250 250 250 315

315 315 315 315 315 370

15 15 15 15 15 20

150 150 150 150 150 150

15 15 15 15 15 17.5

27 27 27 27 27 24

276 276 276 276 276 304

200 200 200 200 200 270

125 125 125 125 125 125

1600 1800 2000 2000

2100 2300 2500 2612

315 315 315 500

370 370 370 540

20 20 20 22

150 150 150 150

17.5 17.5 17.5 18

24 24 24 21

304 304 304 310

270 270 270 270

125 125 125 125

ETN2 5B

ETN3 2B

5.3

L2

D

H1

H2

H3

H4

Hb

Wtot

W

W1

W2

W3

M1

65

Crosssection 2 A/mm 9256

10 mm 6057

10 mm 11311

127 127 127 127 115

65 65 65 65 175

9256 9256 9256 9256 11150

6057 6057 6057 6057 7002

11311 11311 11311 11311 13050

62.5 62.5 62.5 62.5 62.5 62.5

115 115 115 115 115 130

175 175 175 175 175 170

11150 11150 11150 11150 11150 16576

7002 7002 7002 7002 7002 14548

13050 13050 13050 13050 13050 29140

62.5 62.5 62.5 62.5

130 130 130 130

170 170 170 225

16576 16576 16576 26080

14548 14548 14548 26441

29140 29140 29140 80048

4

4

4

4

End carriage weights, 2-wheel end carriages

Weights without buffer, calculated with smallest rail width, joint plate included. 48 / 63

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

Total weight for one end carriage:

W_TOT= W_SS + 2*W_B + W_OPT W_B=Weight of the buffer, W_OPT=Weight of the options

W_SS [Weight (kg) / pcs] End carriage ETL09

ESN09

ETN09

SS

SG

DG

1250

58

-

1600

65

71

2000

73

79

1250

90

-

1600

103

118

2000

117

133

2500

136

151

1250

78

-

1600

91

99

2000

105

113

2500

124

132

W_SS [Weight (kg) / pcs] End carriage

SS

SG

DG

ESN11

1600

152

177

2000

175

200

2500

203

228

3150

240

265

SG

DG

ETN11

Joint plate type SS

A4

A6

A4

A6

1600

118

141

129

136

2000

137

164

148

155

2500

160

192

171

178

3150

190

229

201

208

Weight (kg)/pcs SG

DG

Joint plate type (JPH/JPL)

Joint plate type (JPH/JPL)

End carriage ESN16

SS

255/350 305/350 255/450 305/450 255/350 305/350 255/450 305/450 1600

177

181

-

-

198

206

-

-

2000

200

204

210

215

221

229

241

252

2500

228

232

238

243

250

258

269

281

3150

292

296

302

307

287

295

306

318

4000

347

352

357

363

369

377

388

400

4500

379

384

389

395

401

409

421

432

ETN16

SS

English

B4

SG

DG

Joint plate type

Joint plate type B6

11/08/2010

B4

B6

49 / 63

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

Weight (kg)/pcs SG

End carriage

DG

1600

175

183

195

211

2000

198

206

218

234

2500

226

234

246

262

3150

290

298

283

299

4000

346

354

365

381

4500

378

386

398

414

Weight (kg)/pcs End carriage

Joint plate type

ETN20/SG

ETN20/DG

SS

L3

L4

L5

L6

R3

R4

R5

R6

G1

G3

G5

1600

191

192

196

201

200

210

220

230

-

-

-

2000

220

221

225

230

229

239

249

259

-

-

-

2500

256

257

261

266

265

275

285

295

-

-

-

3150

303

304

308

313

313

323

333

343

-

-

-

4000

365

366

370

375

374

384

394

404

-

-

-

4500

401

402

406

411

400

410

420

430

-

-

-

SS

Joint plate type L3

L4

L5

L6

R3

R4

R5

R6

G1

G3

G5

1600

223

224

228

233

260

270

280

290

-

-

-

2000

253

254

258

263

291

301

311

321

-

-

-

2500

290

291

295

300

328

338

348

358

299

347

433

3150

337

338

342

347

375

385

395

405

346

394

480

4000

399

400

404

409

437

447

457

467

408

456

542

4500

435

436

440

445

473

483

493

503

444

492

578

W_SS [Weight (kg)/pcs] End carriage

Joint plate type

ETN25/SG

SS

ETN25/DG

H4

H5

H7

H9

F4

F5

F7

F8

G1

G3

G5

2000

307 312 324

338

354

382

415

434

-

-

-

2500

352 357 369

383

399

427

460

479

-

-

-

3200

478 483 495

509

525

553

586

605

-

-

-

4000

574 580 592

606

621

649

682

701

-

-

-

4500

628 634 646

660

675

703

736

755

-

-

-

5000

840 846 858

872

887

915

948

967

-

-

-

5500

909 915 927

941

956

984

1017 1036

-

-

G5

SS 2000

Joint plate type H4

H5

H7

H9

F4

F5

F7

F8

G1

G3

-

-

-

-

-

-

-

-

-

-

-

2500

384 395 419

447

478

534

600

638

385

433

519

3200

441 452 476

504

535

591

657

695

443

491

577

4000

606 618 642

670

700

756

822

860

611

659

745

4500

660 672 696

724

754

810

876

914

665

713

799

5000

872 884 908

936

966

1022 1088 1126 875

923

1009

5500

940 952 976 1004 1035 1091 1157 1195 944

992

1078

W_SS [Weight (kg)/pcs] End carriage ETN32/SG

50 / 63

Joint plate type SS

Q4

Q5

Q6

Q7

Q8

Q9

Q0

K4

K5

K7

K9

G2

G4

G6

2500

585

602

621

636

660

674

704

508

515

530

547

-

-

-

3150

670

687

706

721

745

759

789

593

600

615

632

-

-

-

4000

760

777

796

811

835

849

879

682

689

704

721

-

-

-

4500

816

833

852

867

891

905

935

738

745

760

777

-

-

-

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

5000

939

1014 1028 1058

858

865

880

897

-

-

-

5500

1000 1017 1036 1051 1075 1089 1119

956

975

990

919

925

941

958

-

-

-

ETN32/DG

5.4

Joint plate type SS

K4

K5

K7

K9

Q4

Q5

Q6

Q7

Q8

Q9

Q0

G2

G4

G6

2500

550

564

594

629

703

737

775

805

853

882

942

563

624

729

3150

635

649

679

714

788

822

860

890

938

967

1027

648

709

814

4000

727

741

771

806

882

916

954

984

1032 1061 1121

739

800

905

4500

783

797

827

862

938

972

1010 1040 1088 1117 1177

795

856

961

5000

905

919

949

984

1067 1101 1139 1169 1217 1246 1306

917

978

1083

5500

966

980

1010 1045 1128 1162 1200 1230 1278 1307 1367

956

1039 1144

End carriage weights, 4-wheel end carriages

Weights without buffer, calculated with smallest rail width. Total weight for one end carriage:

W_TOT= W_SS + W_BOG+ 2* W_B + W_OPT W_B = Weight of the buffer, W_OPT=Weight of the options W_SS [Weight (kg) / pcs] Weight bogie beam kg/m

End carriage ETN20B

SS

1200

Joint plate type L3

L4

L5

L6

R3

R4

R5

R6

392

50

402

412

466

486

506

526

43

1400

420

50

430

440

495

515

535

555

43

1600

449

50

459

469

524

544

564

584

43

1800

478

50

488

498

553

573

593

613

43

2000

507

50

517

527

582

602

622

642

43

W_BOG= 8.5 kg + 43 kg/m * (S-0.13m)

W_SS [Weight (kg)/pcs] End carriage ETN25B

SS

Joint plate type H4

H5

H7

H9

F4

F5

F7

F8

1400

461

473

497

525

546

602

668

706

1600

496

508

532

560

582

638

704

742

1800

531

543

567

595

617

673

739

777

2000

567

579

603

631

652

708

774

812

2200

602

614

638

666

687

743

809

847

2500

655

667

691

719

740

796

862

900

W_BOG (M = 480…<2000) = 43.2 kg +(S-830)*0.05 kg W_BOG (M =2000... 4000) = 122 kg + (S-2350)*0.05 kg W_BOG (M=4000…5000) = 296 kg + (S-4350)*0.07 kg

Weight (kg)/pcs End carriage

English

11/08/2010

Weight bogie beam kg/m

51 / 63

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

ETN32B

SS

Joint plate type K4

K5

K7

K9

Q4

Q5

Q7

Q9

1400

877

892

922

957

1032

1066

1134

1211

64

1600

929

944

974

1009

1086

1120

1188

1265

64

1800

981

996

1026

1061

1138

1172

1240

1317

64

2000

1033

1048

1078

1113

1190

1224

1292

1369

64

W_BOG= 15.5 kg + 64 kg/m * (S-0.18m)

5.5

Option weights

5.5.1 Guide rollers End carriages ETN/ESN 09…25, weight kg/pcs End carriage

Fixed guide rollers

Adjustable guide rollers

ESN/ETN09

11

17

ESN/ETN11

11

17

End carriages ESN/ETN10 and ETN 20, weight/pcs Adjustable guide roller Rail width (k)

End carriage

Fixed guide roller 40,45,50

55,60,65,70

75,80,90,100

ESN/ETN16

24

30

29

29

ETN20

48

53

52

51

ETN25, H1=315

50

62

61

60

ETN25, H1=415/420

55

67

66

65

End carriages ETN32, weight kg/pcs Wheel base

Buffer type

A45, 50*30, A55

60*40, A65, 70*40

A75, 80*40, A100

14...32

B,C,D,E, F, H, I,M,P,S

77

76

75

14...32

T,Y

85

84

83

40...45

B,C,D,E, F, H, I,M,P,S

81

80

79

40...45

T,Y

89

88

87

50...55

B,C,D,E, F, H, I,M,P,S

84

83

82

50...55

T,Y

92

91

90

5.5.2 Buffer extensions Weight kg/pcs L (Extension length without buffer) End carriage type

100

148

220

250

500

750

1000

1500

ETL09

2,4 *)

-

-

3,9 *)

6,3 *)

-

17,5

22,4

ESN/ETN09

2,4 *)

-

-

3,9 *)

6,3 *)

-

17,5

22,4

ESN/ETN11

2,4

-

-

3,9

6,3

-

17,5

22,4

ESN/ETN16

3,8

4,3

-

5,3

7,7

10,1

12,5

17,4

ETN20

7,3

-

9,5

10,1

14,8

19,5

24,2

33,7

ETN25

7,3

-

9,5

10,1

14,8

19,5

24,2

33.7

ETN32

7,3

-

9,5

10,1

14,8

19,5

24,2

33,7

*) Used only with other options

52 / 63

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

5.5.3 Anti-jump catches

6

End carriage type

weight kg/pcs

ETL09

7

ETN/ESN09

7

ETN/ESN11 ESN/ETN16

7

ETN20

9

ETN25

9

ETN32

9

7

CALCULATION INSTRUCTIONS FOR CHECKING THE RAIL WHEELS ACCORDING TO FEM

When choosing end carriages the rail wheel must be checked considering the highest allowed surface pressure and the wheel bearing capacity. Pdyn

Fhor

Pdyn

Fhor

Horizontal forces according to table below have been used when designing the end carriages.

Design horizontal forces for the end carriages: Loading case Case I Case II bogie end truck and flanged wheels Case II flat wheel end carriages and guide rollers Case III

6.23

2-wheel end carriage Pstat = static wheel load Fhor=12.5% * Pstat

Due to

Fhor=25% * Pstat

skewing

Fhor=20% * Pstat

skewing

Fhor=30% * Pdyn, Ψ=1

accident

inertia

Checking the rail wheels considering the allowed surface pressure

Following things must be checked when choosing the wheel size. - the static load on the rail wheel - the rail type - the speed - the group classification of the mechanism The surface pressure is checked by the following formula:

Pmean ≤ PL beff * D * c1 *c2

English

11/08/2010

53 / 63

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TECHNICAL GUIDE FOR END CARRIAGES

D the wheel diameter [ mm] beff the effective width of the rail [ mm] 2 PL the permissible surface pressure of the wheel [N/mm ] c1 a coefficient depending on the speed of crane (FEM-std.) c2 a coefficient depending on the group of the mechanism (FEM-std.) Pmean the mean load

Rail widths: Rail A45 A55 A65 A75 A100 A120

Crane rail type A, DIN536 Blatt 1 Rail width b beff 45 39,6 55 48,3 65 57 75 64,3 100 86,6 120 106,6

Flat rail Rail width b 50 60 70 80

Rail 50 x 30 60 x 40 70 x 40 80 x 60

beff 44 54 64 74

6.23.1 Determining the mean load Pmean is determined by Pstatmin and Pstatmax. Dynamic coefficient ψ is not included in the calculation.

Pmean =

Pstat min+ 2 * ( Pstat max) 3

Pstatmin = minimum static wheel load, Pstatmax = maximum static wheel load

6.23.2 Determining the mean effective rail width beff For rails having a flat or a convex bearing surface and a total width l with rounded corners of radius r at each side:

beff= l- 2*r

r

beff= l- 4/3*r

r

l

FLAT

l

CONVEX

6.23.3 Determining the limiting pressure PL valid for ETN-end carriages The ultimate tensile strength for the wheel material is 700 N/mm2. The permissible surface pressure used is PL = 6,7 N/mm2. Rail strength should be S355 or better. If rail strength is S235or equal, rail width should be one step wider.

6.23.4 Determining the coefficient c1 The values of c1 are given in table as a function of the wheel diameter and the speed. Wheel diameter [ mm]] 90 110 160 200 250

54 / 63

Values of c1 for travel speeds [ m/min]] 25 31.5 40 50

10

12.5

16

20

1 1,02 1,06 1.09 1.11

0,96 0,99 1,04 1.06 1.09

0,92 0,95 1 1.03 1.06

0,88 0,91 0,97 1 1.03

0,85 0,88 0,94 0.97 1

11/08/2010

0,8 0,84 0,9 0.93 0.97

0,75 0,79 0,86 0.9 0.93

0,69 0,74 0,82 0.86 0.9

63

80

100

0,63 0,68 0,78 0.82 0.86

0,59 0,62 0,72 0.77 0.82

0,41 0,58 0,66 0.72 0.78

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

315

1,13

1,11

1,09

1,06

1,04

1

0,97

0,94

0,9

0,86

0,82

6.23.5 Determining the coefficient c2 The coefficient c2 depends on the group classification of the mechanism and is given in table. Group classification of mechanism (FEM) M1 to M4 M5 M6

c2 1.12 1.0 0.9

6.24 Checking the rail wheels considering the allowed load due to the bearings Account shall be taken of the oscillations caused when lifting the load by multiplying the static loads by the “dynamic coefficient ψ“. The result of this is compared with the allowed dynamic load of the bearing. Pmaxdyn may not be higher than the allowed load due to bearing.

English

11/08/2010

55 / 63

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TECHNICAL GUIDE FOR END CARRIAGES

7

INFORMATIVE APPENDIX A

Permissible dynamic wheel loads determined by the fatigue strength of the steel structure according to component groups for ETN09-ETN32, 2-wheel end carriages with flanged wheels or guide rollers. (SG). End carriage

Type (wheel base)

ETL09

1250 1600 2000 1250 1600 2000 2500 1250 1600 2000 2500 1600 2000 2500 3150 1600 2000 2500 3150 1600 2000 2500 3150 4000 4500 1600 2000 2500 3150 4000 4500 1600 2000 2500 3150 4000 4500 2000 2500 3150 4000 4500 5000 5500 2500 3150 4000 4500 5000 5500

ESN09

ETN09

ESN11

ETN11

ESN16

ETN16

ETN20

ETN25

ETN32

56 / 63

absolut Pdynmax [kN] 28 23 18 35 35 35 35 35 35 35 35 48 48 48 48 48 48 48 48 80 80 80 80 63 44 80 80 80 80 63 44 132 132 132 112 75 53 185 171 170 158 128 138 125 253 200 208 185 200 182

caseI HImax [kN] 3.0 3.0 3.0 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 14.3 14.3 14.3 14.3 14.3 14.3 20.1 20.1 20.1 20.1 20.1 20.1 20.1 27.5 27.5 27.5 27.5 27.5 27.5

caseIII HIIImax [kN] 7.3 7.3 7.3 9.1 9.1 9.1 9.1 9.1 9.1 9.1 9.1 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 20.9 20.9 20.9 20.9 20.9 20.9 20.9 20.9 20.9 20.9 20.9 20.9 34.4 34.4 34.4 34.4 34.4 34.4 48.3 48.3 48.3 48.3 48.3 48.3 48.3 66.0 66.0 66.0 66.0 66.0 66.0

11/08/2010

Pdynmax

[kN]

E2

E3

E4

E5

28 23 18 35 35 35 35 35 35 35 35 48 48 48 48 48 48 48 48 80 80 80 80 63 44 80 80 80 80 63 44 132 132 132 112 75 53 185 171 170 158 128 138 125 253 200 208 185 200 182

28 23 18 28 28 28 28 28 28 28 28 46 46 46 46 46 46 46 46 69 69 69 69 63 44 69 69 69 69 63 44 120 120 120 112 75 53 185 171 170 158 128 138 125 225 200 208 185 200 182

28 23 18 28 28 28 28 28 28 28 28 46 48 46 46 46 46 46 46 69 69 69 69 63 44 69 69 69 69 63 44 120 120 120 106 75 53 185 155 170 143 128 138 125 225 200 179 156 169 152

22.4 18.4 14.4 22.4 22.4 22.4 22.4 22.4 22.4 22.4 22.4 36.8 36.8 36.8 36.8 36.8 36.8 36.8 36.8 55.2 55.2 55.2 55.2 50.4 35.2 55.2 55.2 55.2 55.2 50.4 35.2 97 97 97 86 61 43 148 124 136 114 102 110 100 180 160 143 125 135 122

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

Permissible dynamic wheel loads determined by the fatigue strength of the steel structure according to component groups for ETN09-ETN32, 2-wheel end carriages with flanged wheels or guide rollers. (DG, Rail gauge=1200/1400, empty row=joint plates don’t fit on end carriage with this wheel base/rail gauge).

End carriage ETL09 (RG1200)

ETN09 (RG1200)

ESN09 (RG1200)

ETN11/ESN11 (RG1200)

ETN16/ESN16 (RG1200)

ETN20 (RG1200)

ETN25 (RG1400)

ETN32 (RG1400)

English

absolut Pdynmax [kN]

caseI HImax [kN]

caseIII HIIImax [kN]

1600 2000 1250

28 28

3.0 3.0

1600 2000 2500 1250

35 35 35

1600 2000 2500 1600 2000 2500 3150 1600 2000 2500 3150 4000 4500 1600

Pdynmax

[kN]

E2

E3

E4

E5

7.3 7.3

28 28

28 28

28 28

22.4 22.4

3.8 3.8 3.8

9.1 9.1 9.1

35 35 35

28 28 28

28 28 28

22.4 22.4 22.4

35 35 35 48 48 48 48 80 80 80 80 69 48 132

3.8 3.8 3.8 5.2 5.2 5.2 5.2 8.7 8.7 8.7 8.7 8.7 8.7 13.4

9.1 9.1 9.1 12.5 12.5 12.5 12.5 20.9 20.9 20.9 20.9 20.9 20.9 31.3

35 35 35 48 48 48 48 80 80 80 80 69 48 132

28 28 28 46 46 46 46 69 69 69 69 69 48 120

28 28 28 46 46 46 46 69 69 69 69 69 48 120

22.4 22.4 22.4 36.8 36.8 36.8 36.8 55.2 55.2 55.2 55.2 55.2 38.2 97

2000 2500 3150 4000 4500 2000

132 132 132 85 59

13.4 13.4 13.4 13.4 13.4

31.3 31.3 31.3 31.3 31.3

132 132 132 85 59

120 120 120 85 59

120 120 120 85 59

97 97 97 68 47.2

2500 3150 4000 4500 5000 5500 2500

185 185 185 139 182 135 253

20.1 20.1 20.1 20.1 20.1 20.1 27.5

48.3 48.3 48.3 48.3 48.3 48.3 66.0

185 185 185 139 182 135 253

185 185 185 139 182 135 225

185 185 185 139 182 135 225

148 148 148 111 146 108 180

3150 4000 4500 5000 5500

253 253 243 253 225

27.5 27.5 27.5 27.5 27.5

66.0 66.0 66.0 66.0 66.0

253 253 243 253 225

225 225 225 225 225

225 225 208 215 190

180 180 166 172 152

SS 1250

11/08/2010

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

8

DYNAMIC WHEEL LOADS FOR ETN09 END CARRIAGES

Permissible dynamic wheel loads determined by the wheel bearings and the surface pressure of the wheels. NOTE: When bearing capacity becomes less than wheel capacity, bearing capacity is shown!

Wheel Diameter Bearing(nro 6207-2Z) Basic technical facts

FEM Speed DUTY m/min 20 25 M4 32 40 50 63 80 100

M5

M6

D/mm 90 C0=15,3kN, C=25,5kN, Y0=2.8, Y1=3.0 PL N/mm2 6,7 Rail effective width=beff Pdyn/Pstat= 1.15 Pstatmin/Pstatmax =0.35

CRANE RAILS TYPE A (DIN536 Blatt1) Rail width B (beff) Due to 75 65 55 45 bearing 64,3 57 48,3 38,3 35 35 35 35 33 35 35 35 35 32 35 35 35 35 30 35 35 35 35 29 32 32 32 32 26 30 30 30 30 24 28 28 28 28 22 26 26 26 26 21

80 74 35 35 35 35 32 30 28 26

NOTE!!! Pdynamax/kN

FLAT RAILS Rail width B (beff) 70 60 64 54 35 35 35 35 35 35 35 35 32 32 30 30 28 28 26 26

50 44 35 35 35 33 30 28 26 24

40 34 30 29 27 25 23 21 20 19

20 25 32 40 50 63 80 100

28 28 28 28 26 24 22 20

28 28 28 28 26 24 22 20

28 28 28 28 26 24 22 20

28 28 28 28 26 24 22 20

28 28 27 25 23 21 20 19

28 28 28 28 26 24 22 20

28 28 28 28 26 24 22 20

28 28 28 28 26 24 22 20

28 28 28 28 26 24 22 20

27 26 24 23 21 19 18 17

20 25 32 40 50 63 80 100

28 26 24 22 20 19 17 16

28 26 24 22 20 19 17 16

28 26 24 22 20 19 17 16

28 26 24 22 20 19 17 16

27 26 24 22 20 19 17 16

28 26 24 22 20 19 17 16

28 26 24 22 20 19 17 16

28 26 24 22 20 19 17 16

28 26 24 22 20 19 17 16

24 23 22 20 19 17 16 15

Dynamic wheel loads for ETN11 End Carriages

58 / 63

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

Permissible dynamic wheel loads determined by the wheel bearings and the surface pressure of the wheels. NOTE: When bearing capacity becomes less than wheel capacity, bearing capacity is shown!

W h e e l D ia m e t e r B e a rin g (n ro 6 3 0 8 -2 Z ) B a s ic te c h n ic a l fa c ts

FEM DUTY

M4

M5

M6

English

Speed m /m in 20 25 32 40 50 63 80 100

D /m m 110 C 0 = 2 4 ,0 0 k N , C = 4 1 ,0 0 k N , Y 0 = 2 .8 , Y 1 = 3 .0 P L N /m m 2 6 ,7 R a il e ffe c tiv e w id th = b e ff P d y n /P s ta t= 1 .1 5 P s ta t m in /P s ta t m a x = 0 .3 5

C R A N E R A IL S T Y P E R a il w id th B D u e to 75 b e a rin g 6 4 ,3 48 48 48 48 48 48 48 48 48 48 48 48 48 48 45 45

A (D IN 5 3 6 B la tt1 ) (b e ff) 65 55 45 57 4 8 ,3 3 8 ,3 48 48 42 48 48 41 48 48 39 48 47 37 48 44 35 47 40 32 43 36 29 40 34 27

80 74 48 48 48 48 48 48 48 45

N O T E !!! P d yn a m a x /k N

F L A T R A IL S R a il w id th B (b e ff) 70 60 64 54 48 48 48 48 48 48 48 48 48 48 48 45 48 41 45 38

50 44 48 47 45 42 40 36 33 31

40 34 38 36 34 33 31 28 25 24

20 25 32 40 50 63 80 100

46 46 46 46 45 42 39 36

46 46 46 46 45 42 39 36

46 46 46 46 45 42 38 36

46 46 44 42 39 36 32 30

38 36 35 33 31 28 26 24

46 46 46 46 45 42 39 36

46 46 46 46 45 42 39 36

46 46 46 46 43 40 36 34

44 42 40 38 35 32 29 28

34 32 31 29 27 25 23 21

20 25 32 40 50 63 80 100

46 45 41 39 36 33 31 28

46 45 41 39 36 33 31 28

46 45 41 39 36 33 31 28

43 41 39 37 35 32 29 27

34 33 31 30 28 25 23 22

46 45 41 39 36 33 31 28

46 45 41 39 36 33 31 28

46 45 41 39 36 33 31 28

39 38 36 34 32 29 27 25

30 29 28 26 25 23 20 19

11/08/2010

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TECHNICAL GUIDE FOR END CARRIAGES

9

DYNAMIC WHEEL LOADS FOR ETN16 END

CARRIAGES

Permissible dynamic wheel loads determined by the wheel bearings and the surface pressure of the wheels. NOTE: When bearing capacity becomes less than wheel capacity, bearing capacity is shown!

W h e e l D ia m e te r B e a rin g (n ro 6 2 1 2 - 2 Z ) B a s ic te c h n ic a l fa c t s

FEM DUTY

M4

M5

M6

60 / 63

Speed m /m in 20 25 32 40 50 63 80 100

D /m m 160 C 0 =3 6 ,0 0 k N , C = 5 5 ,3 k N , Y 0 =2 .8 , Y 1 = 3 .0 P L N /m m 2 6 ,7 R a il e ffe c tiv e w id th =b e ff P d yn /P s t a t= 1 .1 5 P s ta tm in /P s ta tm a x = 0 .3 5

C R A N E R A IL S T Y P E R a il w id th B D u e to 75 b e a rin g 6 4 ,3 80 80 80 80 80 80 80 80 80 80 76 76 70 70 65 65

A (D IN 5 3 6 B la tt1 ) (b e ff) 65 55 45 57 4 8 ,3 3 8 ,3 80 80 66 80 80 63 80 77 61 80 74 58 80 70 56 76 66 53 70 61 48 65 56 44

80 74 80 80 80 80 80 76 70 65

N O T E !!! P d yn a m a x /k N

F L A T R A IL S R a il w id th B ( b e ff) 70 60 64 54 80 80 80 80 80 80 80 80 80 78 76 74 70 68 65 62

50 44 75 73 70 67 64 60 56 51

40 34 58 56 54 52 49 47 43 39

20 25 32 40 50 63 80 100

69 69 69 69 65 60 55 51

69 69 69 69 65 60 55 51

69 69 69 69 65 60 55 51

69 69 68 66 63 59 55 50

59 57 54 52 50 47 43 39

69 69 69 69 65 60 55 51

69 69 69 69 65 60 55 51

69 69 69 69 65 60 55 51

67 65 62 60 57 54 50 45

52 50 48 46 44 42 38 35

20 25 32 40 50 63 80 100

69 65 60 55 51 48 44 41

69 65 60 55 51 48 44 41

69 65 60 55 51 48 44 41

67 64 60 55 51 48 44 41

53 51 49 47 45 42 39 36

69 65 60 55 51 48 44 41

69 65 60 55 51 48 44 41

69 65 60 55 51 48 44 41

61 59 56 54 51 48 44 41

47 45 43 42 40 37 35 32

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

10 DYNAMIC WHEEL LOADS FOR ETN20 END CARRIAGES Permissible dynamic wheel loads determined by the wheel bearings and the surface pressure of the wheels. NOTE: When bearing capacity becomes less than wheel capacity, bearing capacity is shown!

W h e el D ia m e te r B e arin g (n ro 2 2 21 3 C C ) B a sic te c h n ica l fa c ts

FEM DUTY

M4

M5

M6

English

Speed m /m in 20 25 32 40 50 63 80 10 0

D /m m 2 00 C 0= 1 8 3,0 0 k N , C = 1 4 8,0 k N , Y 0 =2 .8 , Y 1 =2 .8 P L N /m m 2 6 ,7 R a il effe c tiv e w idth = be ff P d y n /P st at = 1 .15 P st at m in /P st at m a x = 0.3 5

C R A N E R A ILS T Y P E A (D IN 5 3 6 B latt1 ) R ail w idth B (b eff) D u e to 10 0 75 65 55 be a ring 86 6 4 ,3 57 4 8,3 132 13 2 132 126 106 132 13 2 132 122 103 132 13 2 132 117 99 132 13 2 128 113 96 132 13 2 122 108 92 132 13 2 116 103 87 132 13 2 109 97 82 132 13 2 102 90 77

80 74 132 132 132 132 132 132 126 117

N O T E !!! P d yn a m a x /k N

F L A T R A IL S R a il w id th B (b e ff) 70 60 64 54 132 1 19 132 1 15 131 1 11 127 1 07 121 1 02 116 98 109 92 102 86

50 44 97 94 90 87 83 80 75 70

20 25 32 40 50 63 80 10 0

120 120 120 120 120 120 120 117

12 0 12 0 12 0 12 0 12 0 12 0 12 0 11 7

120 120 118 114 109 104 97 91

112 109 104 101 96 92 86 81

95 92 88 86 82 78 73 68

120 120 120 120 120 119 112 105

120 120 117 113 108 103 97 91

1 06 1 03 99 96 91 87 82 77

87 84 81 78 74 71 67 62

20 25 32 40 50 63 80 10 0

120 120 120 120 117 109 101 95

12 0 12 0 12 0 12 0 11 7 10 9 10 1 95

114 110 106 102 98 93 88 82

101 98 94 91 87 83 78 73

86 83 80 77 74 70 66 62

120 120 120 118 113 107 101 94

113 110 105 102 97 93 87 82

96 93 89 86 82 78 74 69

78 76 72 70 67 64 60 56

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

11 DYNAMIC WHEEL LOADS FOR ETN25 END CARRIAGES Permissible dynamic wheel loads determined by the wheel bearings and the surface pressure of the wheels. NOTE: When bearing capacity becomes less than wheel capacity, bearing capacity is shown!

W h e el D ia m e te r B e arin g (n ro 2 2 21 6 C C ) B a sic te c h n ica l fa c ts

FEM DUTY

M4

M5

M6

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Speed m /m in 20 25 32 40 50 63 80 10 0

D /m m 2 50 C 0= 2 2 8,0 0 k N , C = 1 7 6,0 k N , Y 0 =2 .8 , Y 1 =3 .0 P L N /m m 2 6 ,7 R a il effe c tiv e w idth = be ff P d y n /P st at = 1 .15 P st at m in /P st at m a x = 0.3 5

C R A N E R A ILS T Y P E A (D IN 5 3 6 B latt1 ) R ail w idth B (b eff) D u e to 10 0 75 65 be a ring 86 6 4 ,3 57 185 18 5 182 162 185 18 5 177 157 185 18 5 172 152 185 18 5 167 148 181 18 1 161 143 169 16 9 154 137 157 15 7 145 129 147 14 7 136 121

55 4 8,3 137 133 129 125 121 116 109 102

80 74 185 185 185 185 181 169 157 147

N O T E !!! P d yn a m a x /k N

F L A T R A IL S R a il w id th B (b e ff) 70 60 64 54 182 1 53 176 1 49 171 1 44 166 1 40 160 1 35 153 1 29 145 1 22 136 1 15

50 44 1 25 1 21 1 18 1 14 1 10 1 05 99 93

20 25 32 40 50 63 80 10 0

185 181 168 157 147 137 128 119

18 5 18 1 16 8 15 7 14 7 13 7 12 8 11 9

163 158 153 149 144 137 128 119

144 140 136 132 128 122 115 108

122 119 115 112 108 103 97 91

185 181 168 157 147 137 128 119

1 1 62 157 153 148 143 137 128 119

1 37 1 33 1 29 1 25 1 21 1 16 1 09 1 02

1 11 1 08 1 05 1 02 98 94 89 83

20 25 32 40 50 63 80 10 0

156 147 137 128 119 111 104 97

15 6 14 7 13 7 12 8 11 9 11 1 10 4 97

147 142 137 128 119 111 104 97

130 126 122 119 115 110 103 97

110 107 104 100 97 93 88 82

156 147 137 128 119 111 104 97

146 142 137 128 119 111 104 97

1 23 1 20 1 16 1 12 1 09 1 04 98 92

1 00 97 94 92 89 85 80 75

11/08/2010

English

This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.

TECHNICAL GUIDE FOR END CARRIAGES

12 DYNAMIC WHEEL LOADS FOR ETN32 END CARRIAGES Permissible dynamic wheel loads determined by the wheel bearings and the surface pressure of the wheels. NOTE: When bearing capacity becomes less than wheel capacity, bearing capacity is shown!

Wheel Diameter Bearing(nro 22218CC) Basic technical facts

FEM Speed DUTY m/min 20 25 M4 32 40 50 63 80 100

M5

M6

English

D/mm 315 C0=340,00kN, C=253,0kN, Y0=2.8, Y1=2.9 PL N/mm2 6,7 Rail effective width=beff Pdyn/Pstat= 1.15 Pstatmin/Pstatmax =0.35

CRANE RAILS TYPE A (DIN536 Blatt1) Rail width B (beff) Due to 100 75 65 bearing 84 64,3 57 253 253 237 210 253 253 232 206 253 253 223 198 253 253 216 192 253 253 210 186 253 253 201 178 249 249 192 170 233 233 183 162

55 48,3 178 174 168 163 158 151 144 137

80 74 253 253 253 249 241 231 221 211

NOTE!!! Pdynamax/kN

FLAT RAILS Rail width B (beff) 70 60 64 54 235 199 231 195 222 187 215 182 209 176 200 169 191 161 182 154

50 44 162 159 153 148 144 137 131 125

20 25 32 40 50 63 80 100

225 225 225 225 225 217 202 189

225 225 225 225 225 217 202 189

211 207 199 193 187 179 169 163

187 184 177 171 166 159 152 145

159 156 150 145 141 135 129 123

225 225 225 222 216 206 197 188

210 206 198 192 186 178 171 163

177 174 167 162 157 151 144 137

145 142 136 132 128 123 117 112

20 25 32 40 50 63 80 100

225 225 216 202 189 176 164 153

225 225 216 202 189 176 164 153

190 186 179 174 169 161 154 147

168 165 159 154 149 143 137 130

143 140 135 131 127 121 116 110

219 215 206 200 189 176 164 153

189 186 178 173 168 161 153 146

160 157 151 146 142 136 130 123

130 128 123 119 115 110 106 101

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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright © (2010) SWF Krantechnik GmbH. All rights reserved.