13. Batik L3 Cocu-9 - Batik Tools & Equipment Maintenance (1

CURRICULUM of COMPETENCY UNIT (CoCU) Sub Sector

Textile Handicraft

Job Area

Batik Production

NOSS Title

Batik Production Operation

Competency Unit Title

Batik Tools & Equipment and Machine Maintenance The person who is competent in this cu shall be able to develop leadership skills to increase knowledge, awareness, skills and attitude in batik production equipment maintenance activities in accordance with company requirements. Upon completion of this competency unit, trainees will be able to:  Identify batik tools & equipment and machine maintenance requirements  Conduct tools and equipment maintenance  Test batik tools and equipment Training SS-100-3:2013-E02 Level Credit Hours 5 3 48 Duration

Learning Outcome

Competency Unit ID

1

Work Activities 1. Identify batik tools & equipment and maintenance requirements

Related Knowledge i. ii.

iii. iv.

v.

vi.

Attitude/Safety/ Environmental

Related Skills

Types of maintenance  Routine  Schedule Types of batik equipment defect  Canting – clotting, deform  Block – clotting, deform, crack  Wax Container – leaking, crusted  Screen – leaking, tension  Screen exposure machine – malfunction  Brushes – worn out, harden, stiff  Frame – missing screw, bend, wobbly, excess colour on frame Batik tools and equipment maintenance schedule Batik tools and equipment maintenance scope of work Batik tools and equipment functionality according to user guideline manual Basic maintenance workflow

Training Hours 4

Delivery Mode Lecture

i.

ii.

iii.

iv.

2

Assessment Criteria Defect of canting tools, block, wax container, screen, screen exposure machine, brushes and frame checked, detected and confirmed Machine and equipment maintenance requirements, schedule and scope of work explained Batik equipment type and functionality explained according to user guideline manual Workflow for basic maintenance explained according to machine manual

Work Activities

Related Knowledge

Attitude/Safety/ Environmental

Related Skills i. ii. iii.

iv.

v.

Identify types of batik tools and equipment defect Interpret batik tools and equipment maintenance schedule Identify batik tools and equipment maintenance scope of work Determine batik tools and equipment functionality according to user guideline manual Determine basic maintenance workflow Attitude: i. Meticulous and alert in identifying batik equipment maintenance requirements

3

Training Hours 4

Delivery Mode Demonstration and Observation

Assessment Criteria

Work Activities 2. Conduct batik tools & equipment and machine maintenance

Related Knowledge

Attitude/Safety/ Environmental

Related Skills

i.

User manual guide for maintenance work ii. Tools and equipment condition and functionality iii. Batik tools and equipment maintenance activities  Checking  Cleaning  Repairing  Replace iv. Preventive maintenance schedule and scope of works

4

Training Hours 8

Delivery Mode Lecture

Assessment Criteria i. Tools and equipment maintenance checklist obtained and content checked ii. User manual guide explained for maintenance works iii. Tools and equipment

Work Activities

Related Knowledge

Attitude/Safety/ Environmental

Related Skills i.

Obtain batik tools and equipment maintenance checklist ii. Examine checklist content iii. Interpret user manual guide for maintenance work iv. Check tools and equipment condition and functionality v. Execute batik tools and equipment maintenance activities vi. Monitor preventive maintenance executed before and after works

Attitude: i. Meticulous and alert in conducting batik tools and equipment maintenance Safety: i. Adhere to workplace safety and cleanliness

5

Training Hours 24

Delivery Mode Demonstration and Observation

Assessment Criteria quantity confirmed iv. Tools and equipment checked and confirmed in good working condition v. Machine and equipment functionality tested vi. Procedure of checking, cleaning, repairing, and verification followed as per maintenance requirements vii. Preventive maintenance execution assured viii. Batik tools and equipment condition and functionality confirmed before and after works ix. Preventive maintenance record verified

Work Activities 3. Test batik tools and equipment

Related Knowledge

Attitude/Safety/ Environmental

Related Skills

i.

Batik tools and equipment performance assessment  Increasing of equipment life time  Reducing of equipment faulty during operations ii. Batik production and product quality assessment iii. Company documentation procedure

6

Training Hours 4

Delivery Mode Lecture

Assessment Criteria i. Batik tools and equipment performance checked and confirmed ii. Increasing of batik tools and equipment life time confirmed iii. Reducing of batik tools and equipment faulty during operations confirmed

Work Activities

Related Knowledge

Attitude/Safety/ Environmental

Related Skills i.

Assess batik tools and equipment performance ii. Assess batik production and product quality as per procedure iii. Record batik tools and equipment maintenance activities iv. Compile batik tools and equipment maintenance record Attitude: i. Meticulous and alert in conducting batik tools and equipment maintenance Safety: i. Adhere to workplace safety and cleanliness

Employability Skills Core Abilities

Social Skills

7

Training Hours 4

Delivery Mode Demonstration and Observation

Assessment Criteria iv. Batik production and product quality confirmed as per procedure v. Batik tools and equipment maintenance activities recorded vi. Batik tools and equipment maintenance activities record compiled

01.01 02.01 02.03 02.04 03.02 03.03 06.01 06.02 06.03 06.04 04.01 04.02 04.04 04.05 03.15 05.02

Identify and gather information. Interpret and follow manuals, instructions and SOP. Communicate clearly Prepare brief reports and checklist using standard forms. Demonstrate integrity and apply practical practices. Accept responsibility for own work and work area. Understand systems. Comply with and follow chain of command. Identify and highlight problems. Adapt competencies to new situations/systems. Organise own work activities. Set and revise own objectives and goals. Apply problem solving strategies. Demonstrate initiative and flexibility. Liaise to achieve identified outcomes. Inspect and monitor work done and/or in progress.

1. 2. 3. 4. 5. 6. 7. 8.

Communication skills Conceptual skills Interpersonal skills Learning skills Leadership skills Multitasking and prioritising Self-discipline Teamwork

Tools, Equipment and Materials (TEM) ITEMS

RATIO (TEM : Trainees)

1. 2. 3. 4. 5.

1:25 1:1 1:1 1:5 1:5

Maintenance schedule Maintenance checklist Hand Drawn Batik tools Batik stamp tools Batik silk screen tools

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References REFERENCES 1. 2. 3. 4. 5. 6.

The Technique of Batik, Noel Dyrenforth, The University of Michigan, Batsford (1988). Batik Design, Pepin Van Roojen, Shambhala (1997), Pennsylvania State University, ISBN 1570623287, 9781570623288. Batik: Fabled Cloth Of Java, Inger Mccabe Elliott, Illustrated, Reprint, Revised, Periplus Ed, 2004, ISBN 0794602436, 9780794602437. Malaysian Batik: Reinventing A Tradition, Yayasan Budi Penyayang Malaysia, Noor Azlina Yunus, Tuttle (2012), ISBN 9780804842648. Batik Tie and Dye Techniques (3rd Edition), Nancy Belfer, Dover Publications, Inc., 31 East 2nd Street, Mineola, N.Y – 11501, ISBN 0-486-27131-5. Proses Batik: Batik Tulis, Batik Cap, Batik Printing, Dari Awal Persiapan Bahan dan Alat, Mendesign Corak Sampai Finishing, Didik Riyanto, C.V. Aneka (1993). 7. Teknik Membuat Batik Tradisionil dan Batik Modern, Volume 20 Of Seri BIPIK, Proyek BIPIK (Indonesia), Departemen Perindustrian, Proyek Bimbingan Dan Pengembangan Industri Kecil (2007). 8. Adasko, L. & Huberman, A. 1975. Batik in many forms. Morrow. ISBN 9780688003401. 9. Arney, S. 1987. Malaysian batik: creating new traditions. Kraftangan Malaysia. ISBN 19923478. 10. Belfer, N. 1972. Designing in batik and tie dye. Davis Publications. ISBN 9780871920478. 11. Eiseman, L. 2000. Pantone ® Guide to Communicating with Color.HOW BOOKS.: Ohio, USA. ISBN 966638328. 12. Gokarneshan, N. 2009. Fabric Structure and Design. New Age International. ISBN 9788122424706. 13. Gupta, P. 2008. Fashion Technology and Management. Coronet Books Incorporated. ISBN 9788175331228. 14. Kerlogue, F. 2004. The Book of Batik. Archipelago Press. ISBN 9789814068246.

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