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BGC
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS) FEED FOR NCS5 OFF-PLOT PIPING
Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.02R Date:23-05-2018 Page 1 of 187
FEED FOR NCS5 OFF-PLOT PIPING
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
CLIENT
: BASRAH GAS COMPANY (BGC)
CONTRACTOR : GULF PETROLEUM TECHNOLOGY SERVICE DMCC (GPTS) CONTRACT No. : 62572AB
BGC
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS) FEED FOR NCS5 OFF-PLOT PIPING
Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.02R Date:23-05-2018 Page 2 of 187
Revision History
Rev #
Date of Issue
Status Description
Originator
Checker
Approver
01R
18/02/2018
ISSUED FOR REVIEW
RRK
RMS
SRK
02R
23/05/2018
ISSUED FOR REVIEW
RRK
RMS
SRK
Rev # Reason for Issue / Change 01R
First issue of document as per LV3 project schedule
02R
Second issue of document as per BGC Comments
BGC
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS) FEED FOR NCS5 OFF-PLOT PIPING
Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.02R Date:23-05-2018 Page 3 of 187
TABLE OF CONTENTS 1
INTRODUCTION .................................................................................................................... 4 1.1 PROJECT OVERVIEW ............................................................................................................ 4 1.2 PURPOSE AND SCOPE ......................................................................................................... 4
2
DEFINITIONS / ABBREVATIONS ........................................................................................ 4
3
OBJECTIVE ........................................................................................................................... 5
4
ADDENDUM TO 6500-WOP-C000-ISGP-U40300-MP-7737- 20001, REV 02A .................. 5
5
ANNEXURES ......................................................................................................................... 6
6
ATTACHMENTS .................................................................................................................... 6
ANNEXURE 1 - PIPE CLASS SUMMARY ........................................................................................ 7 ANNEXURE 2 - PIPE CLASS INDEX ................................................................................................ 8 ANNEXURE 3 - MATERIAL OF CONSTRUCTION OF VALVES...................................................... 9 ANNEXURE 4 - PIPE CLASS 13X................................................................................................... 10
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
BGC
FEED FOR NCS5 OFF-PLOT PIPING Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.02R Date:23-05-2018 Page 4 of 187
1 INTRODUCTION 1.1 PROJECT OVERVIEW BGC has an opportunity to capture up to 120 Mmscfd of gas from ROO DS5. The opportunity is to capture DS5 gas via existing and new compressor station in two phases via new compressor station NCS5: Phase I will install Reciprocating compressors of 60mmscfd capacity as part of the 900mmscfd production mandate by Q4 2018. Phase II will install additional 60mmscfd capacity, with additional tie-in at inlet for train 3. 1.2 PURPOSE AND SCOPE The purpose of this document is to define and consolidate all the process design data, design criteria, codes, standards and references to be used for the installation of new equipment, piping & associated instruments, process and utility tie-ins to existing system and new system. The GPTS scope mainly includes off plot piping and interfaces for New Compressor Station 5 (NCS5) respectively. 2
DEFINITIONS / ABBREVATIONS
Abbreviation API
Description American Petroleum Institute
barg
bar Gauge (pressure)
BGC
Basrah Gas Company
CS
Compression Station
C
Degrees Celsius
DEM
Design and Engineering Manual
DS5
Degassing Station 5
EDP
Emergency Depressuring System
ESD
Emergency Shut Down
F&G
Fire & Gas
GPTS
Gulf Petroleum Technology Service
BGC
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS) FEED FOR NCS5 OFF-PLOT PIPING
Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Abbreviation
Rev.02R Date:23-05-2018 Page 5 of 187
Description
HP
High Pressure
MOV
Motor Operated Valve
MMSCFD
Million Standard Cubic Foot Per Day
NCS
New Compressor Station
NCS5
New Compressor Station 5
SIDS
Southern Intermediate Degassing Station
NGL
Natural Gas Liquid
NR
North Rumaila
ONAN
Oil Natural Air Natural
PCV
Pressure Control Valve
PSBR
Process Safety Basic Requirements
PSV
Pressure Safety Valve
ROO
Rumaila Operating Organization
SDV
Shut Down Valve
SOW
Scope of Work
TEG
Triethylene Glycol
3 OBJECTIVE The objective of this document is to provide amendments to the Piping Material specifications and minimum requirements for the project. This document shall be read in conjunction with Doc.No.6500WOP-C000-ISGP-U40300-MP-7737-20001, Piping Material Specification / Doc.No.0000RP-C-G0G000-PE-SPC-0002, Specification for Brown field piping class A03E2B.This amendment defines the additional / minimum requirements for the life cycle of piping components which includes the design, manufacture, testing, inspection, documentation and commissioning. 4 ADDENDUM TO 6500-WOP-C000-ISGP-U40300-MP-7737- 20001, REV 02A & 63411
Piping Class 13X has been added newly for Liquid line. Pipe class 13X is exactly similar to Pipe class 13E except for 6mm CA to be considered for 13X Pipe class.
In all piping components wherever it is mentioned as PE (Plain End) is to be read as BE (Bevelled End) and SW (Socket Weld) is to be read as (BW) Butt Weld for piping class 11B and13E.
In Valves wherever it is mentioned as SW (Socket Weld) is to be read as BW (Butt Weld) end for piping class 11B and 13E.
BGC
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS) FEED FOR NCS5 OFF-PLOT PIPING
Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.02R Date:23-05-2018 Page 6 of 187
DBB valves are added in piping class 13E / 63411 specifications and for detailed description refer Annexure-5.
Pipe sizes DN15 (1/2') and DN20 (3/4') shall not be used for process piping in sour service and should only be used for short branches.
5 ANNEXURES
ANNEXURE 1 - PIPE CLASS SUMMARY
ANNEXURE 2 - PIPE CLASS INDEX
ANNEXURE 3 – MATERIAL OF CONSTRUCTION OF VALVES
ANNEXURE 4 – PIPING CLASS 13X
ANNEXURE 5 – DBB VALVE DESCRIPTION
6 ATTACHMENTS
ATTACHMENT 1 - EXISTING WORLEY PARSON PIPING MATERIAL SPECIFICATION / DOC.NO. 6500-WOP-C000-ISGP-U40300-MP-7737-200010, REV 02A. (No. of Pages -87) (Note: For Piping classes 11B and 13E, refer Attachment 1)
ATTACHMENT 2 – SPECIFICATION FOR BROWN FIELD PIPING CLASS – A03E2B / DOC.NO. 0000RP-C-G0-G000-PE-SPC-0002, REV B05. (No. of Pages -67) (Note: For Piping class A03E2B refer Attachment 2)
ATTACHMENT 3 – PIPING LINE CLASS SPECIFICATION / DOC.NO. 6500-GENP-C000-ISGPU40300-MP-7737-00001, REV 02A. (No. of Pages - 7) (Note: For Piping class 91B refer Attachment 3)
ATTACHMENT 4 – DEP STANDARD PIPING CLASS 63411. (No. of Pages - 12) (Note: For Piping class 63411 refer Attachment 4)
BGC
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS) FEED FOR NCS5 OFF-PLOT PIPING
Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.02R Date:23-05-2018 Page 7 of 187
ANNEXURE 1 - PIPE CLASS SUMMARY Class
Flange
Material
Rating
(Corrosion Allowance)
Service
Inspection
Temperature
Pressure limit
Class
Limit
(Bar g)
(°C)
11A
150#
Carbon Steel (1.6mm)
Hydrocarbon
I
50 - 250
15.7 - 10.9
11B
150#
Carbon Steel- NACE (3.2mm)
Hydrocarbon with H2S-SOUR
II
50 - 250
18.7 - 10.9
13A
300#
Carbon Steel (1.6mm)
Hydrocarbon
I
50 - 250
50.3 - 44.5
13E
300#
Carbon Steel-NACE (3.2mm)
Hydrocarbon with H2S-SOUR
II
50 - 250
50.3 - 44.5
13X
300#
Carbon Steel-NACE (6mm)
Hydrocarbon with H2S-SOUR
II
50 - 250
50.1 – 41.9
91B
150#
Galvanized Carbon Steel (1.6mm)
Instrument Air
I
-28.8 - 100
0 – 19.6
63411
600#
Stainless Steel (0mm)
Chemical Injection service
I
-29 - 150
99.3 – 77.0
Note: 1. 13X Piping Class is similar to Piping Class 13E except for corrosion allowance which is 6mm to be considered for Piping Class 13X. 2. Socket Weld end connection is not permitted for Sour Service. 3. DEP base pipe class 63411 is used for chemical injection services. 4. Pipe sizes DN15 (1/2') and DN20 (3/4') shall not be used for process piping in sour service and should only be used for short branches.
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
BGC
FEED FOR NCS5 OFF-PLOT PIPING Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Work Order No.: 18A
Rev.01R
Date:23-05-2018 Page 8 of 187
-
B31.3
1.6
50.344.5
50 250
300#
RF (125250 AARH)
4
13E
Hydrocarbon with H2S
1 to 24
CS, ASTM A106 GR. B / API 5L GR. B / A53 GR. B
Sour
NACE
B31.3
3.2
50.344.5
50 250
300#
RF (125250 AARH)
5
13X
1 to 10
CS, ASTM A106 GR. B / API 5L GR. B / A53 GR. B
Sour
NACE
B31.3
6
50.141 9
50 250
300#
RF (125250 AARH)
6
91B
1/2 to 4
CS,API 5L GR. B Galvanized
-
-
B31.3
1.6
019.6
-28.8 - 150# 100
RF (125250 AARH)
SS,ASTM 312 TP316 / ASTM A358-Gr.316
-
99.3 77.0
-29 150
RF(125250 AARH)
7
63411
Notes 1. 2. 3. 4. 5. 6. 7. 8. 9.
Hydrocarbon with H2S Instrument Air Chemical Injection Services
1/2 to 24
-
B31.3
0
600#
100%
100%
100%
Alloy Verification, PMI
-
Ferrite Number, FN
CS, ASTM A106 GR. B / API 5L GR. B / A53 GR. B
Hardness Test
1 to 24
Ultrasonic test, US
Hydrocarbon
100%
Radiography, RT (CW) Note 2 6) Magnetic Particle, MPI (CW, BRW, Dye/Liquid Penetration, DP/PT (CW, BRW, FAW) (Note 4)
13A
Visual
3
Weld Fillet/ Attachment Weld
RF (125250 AARH)
Note-1
150#
Note-1
50 250
Note-1
18.710.9
Note-1
3.2
Note-1
B31.3
-
NACE
REMARKS
10%
10%
10%
-
-
-
-
20%
20%
20%
-
-
-
-
10%
10%
10%
-
-
-
-
20%
20%
20%
-
-
-
-
Note - 9
20%
20%
20%
-
-
-
-
Note – 8,9
100%
10%
-
10%
-
-
-
-
Galvanized
100%
10%
-
10%
-
-
-
-
Note - 9
Stainless Steel
-
Sour
Olet / Branch
CS, ASTM A106 GR. B / API 5L GR. B / A53 GR. B
Note-1
1 to 24
Note-1
Hydrocarbon with H2S
Note-1
11B
100%
Note-1
2
RF (125250 AARH)
Note-1
150#
-
50 250
-
15.710.9
Note-1
1.6
Note-1
B31.3
Note-1
-
Note-1
-
Note-1
CS, ASTM API 5L GR. B
Pipe Material
Extent of NDE
-
1 to 24
Size (NPS)
-
Temp. range (deg C)
Hydrocarbon
Symbol
CA (mm)
11A
Service
NACE Req. (Note 5)
1
Sr. Piping No. Class
Butt / Circumferential
Heat Treatment ASME Pressure Class Flange facing and face finish (Note 7)
Design Conditions Max. Pressure (barg)
Design Code ASME
Sour Service
ANNEXURE 2 - PIPE CLASS INDEX
PWHT requirements shall be as per ASME B31.3. Applicable to butt welds (RT-Radiographic testing). Applicable to fillet and branch welds (MPI-Magnetic Particle Inspection), Only on magnetic material. Applicable to fillet branch welds (Dye Penetrant Inspection), Dye Penetrant Inspection substitutes Magnetic Particle Inspection on stainless steel materials Piping in Sour Service shall comply with the requirements of NACE MR0175 / ISO 15156 Tie in Field joints shall be 100% Radiographed. Flange facing and face finish shall be confirmed by Gasket Supplier. 13X Piping Class is similar to Piping Class 13E except for corrosion allowance which is 6mm to be considered for Piping Class 13X. Socket Weld end connection is not permitted for Sour Service.
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
BGC
FEED FOR NCS5 OFF-PLOT PIPING Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.01R
Date:23-05-2018 Page 9 of 187
ANNEXURE 3 - MATERIAL OF CONSTRUCTION OF VALVES
CLASS
11B / 13E
VALVE TYPE GATE, GLOBE & CHECK VALVES
& 13X
BALL VALVE
GATE, GLOBE & CHECK VALVES
VALVE BODY ASTM 105N ASTM A216 Gr. WCB/WCC
PLUG/ DISC/ WEDGE 13% Cr. / SS 316L
STEM / TRUNNION 13% Cr. / SS 316L
HARD FACING STELLITE 6
SEATS
NO
PACKING
FLEX GRAPHITE
ASTM 105N ASTM A216 Gr. WCB/WCC
13% Cr. / SS 316L
13% Cr. / SS 316L
NO
PTFE
ASTM 105N ASTM A216 Gr. WCB/WCC
13% Cr. / SS 316L
13% Cr. / SS 316L
STELLITE 6
NO
ASTM 105N ASTM A216 Gr. WCB/WCC
13% Cr. / SS 316L
13% Cr. / SS 316L
NO
PTFE
NO
NO
FLEX GRAPHITE VITON "B" OR GRAPHITE
VITON "B" OR GRAPHITE
FLEX GRAPHITE
11A / 13A BALL VALVE
GLOBE & CHECK VALVES 91B
63411
ASTM 105 TRIM 410 & ASTM A216 Gr. WCB TRIM F6 / 410
TRIM 410 & TRIM F6 / 410
BALL VALVE
ASTM 105
TRIM 304
TRIM 304
NO
PTFE
BALL VALVE, GATE, GLOBE & CHECK VALVES
A182 Gr. 316
TRIM 316
TRIM 316
NO
PTFE
VITON "B" OR GRAPHITE
FLEX GRAPHITE
GASKETS GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE
BOLTING
ASTM A193B7M ASTM A194 - 2HM
YES
ASTM A193B7M ASTM A194 - 2HM
YES
GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE
ASTM A193- B7 ASTM A194 - 2H
GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE
ASTM A193B7M ASTM A194 - 2HM
GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE
SOUR SERVICE
ASTM A193- B7 / ASTM A194 - 2H ZINC COATED ASTM A193- B7 / ASTM A194 - 2H ZINC COATED ASTM A193B7M ASTM A194 - 2HM
GENERAL NOTES : 1. VENDOR TO CONFIRM THE SUITABILITY OF SEALS, SEAT INSERTS, BEARINGS, SPRINGS, RETAINERS AND GASKETS MATERIALS FOR THE INTENDED SERVICES. 2.IN ADDITION TO ABOVE, THE AMNDATORY REQUIREMENTS OF THE APPLICABLE MESC SPE 77/** SPECIFICATIONS AS LISTED IN THE RELATIVE VALVE MESC DATA SHEET SHALL BE MET. 3.VALVE PACKING MATERIAL REQUIREMENTS SHALL MEET THE MESC SPECIFICATION SPE 85/200 AND PACKING TYPE TO SUIT THE INTENDED SERVICE AS PER VALVE MESC DATA SHEET. 4. CORROSION ALLOWANCE FOR VALVE BODY SHALL BE AS PER THE APPLICABLE PIPING CLASS. 5. WHERE SOUR SERVICE IS INDICATED, ALL MATERIAL SHALL CONFORM TO NACE MR 0175/ ISO 15156- 2011. 6.13X PIPING CLASS IS SIMILAR TO PIPING CLASS 13E, EXCEPT FOR CORROSION ALLOWANCE WHICH IS 6MM TO BE CONSIDERED FOR PIPING CLASS 13X. 7. SOCKET WELD END CONNECTION IS NOT PERMITTED FOR SOUR SERVICE.
REMARKS
NOTE6 & NOTE7
NO
NO
NO NO
YES
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
BGC
FEED FOR NCS5 OFF-PLOT PIPING Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Work Order No.: 18A
Rev.01R Date:23-05-2018 Page 10 of 187
ANNEXURE 4 - PIPE CLASS 13X DESIGN LIMIT PRESSURE Bar(g)
50.1
46.6
45.1
43.8
41.9
50
100
150
200
250
TEMP (Deg C) SIZE RANGE (INCH) DESIGN CODE
1/2” – 10” ASME B31.3
PIPING MATERIAL : CARBON STEEL
VALVE MATERIAL : CARBON STEEL
RATING : ASME 300
VALVE TRIM : 13%Cr./ SS 316L
FLANGE FACING : RF, 125 TO 250 AARH PER ASME B16.5
SPECIAL REQUIREMENT : NACE
CORROSION ALLOWANCE : 6MM
PWHT : ASME B31.3(W.T. > 20 MM)
SERVICE : Hydrocarbon with H2S PIPING COMPONENTS COMPONENT DIMENSIONAL SIZE RANGE / DESCRIPTION NAME STANDARD NOM. PIPE SIZE
SCH. / THK
MATERIAL STANDARD
SHORT NOTES CODE
0.5
1.5
Seamless, BE
XXS
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
2
3
Seamless, BE
SCH160
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
4
4
Seamless, BE
SCH120
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
6
8
Seamless, BE
SCH80
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
10
10
Seamless, BE
SCH60
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
ASME B16.11
0.5
1.5
Long Radius, Seamless, BE
ASME B16.9
2
10
Long Radius, Seamless, BE
CS ASTM A234 Gr. WPB (Sour Service)
ASME B16.11
0.5
1.5
Long Radius, Seamless, BE
CS ASTM A105N (Sour Service)
ASME B16.9
2
10
Long Radius, Seamless, BE
Concentric Swage Nipple
MSS SP-95
0.5
1.5
Seamless, BE
M
CS ASTM A106 / ASTM A234 Gr. WPB (Sour Service)
RC
Concentric Reducer
ASME B16.9
2
10
Seamless, BE
M
CS ASTM A234 Gr. WPB (Sour Service)
RC
Pipe
ASME B36.10
P
FITTINGS
90° Elbow
45° Elbow
M
M
CS ASTM A105N (Sour Service)
E
EF
CS ASTM A234 Gr. WPB (Sour Service)
6
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
BGC
FEED FOR NCS5 OFF-PLOT PIPING Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.01R Date:23-05-2018 Page 11 of 187
Eccentric Swage Nipple
BS-3799
0.5
1.5
Seamless, BE
M
CS ASTM A106 / ASTM A234 Gr. WPB (Sour Service)
Eccentric Reducer
ASME B16.9
0.5
10
Seamless, BE
M
CS ASTM A234 Gr. WPB (Sour Service)
ASME B16.11
0.5
1.5
Seamless, BE
ASME B16.9
2
10
Seamless, BE
ASME B16.11
0.75
1.5
Seamless, BE
ASME B16.9
2
10
Seamless, BE
ASME B16.11
0.5
1.5
Seamless, BE
M
ASME B16.11
0.5
1.5
Seamless, BE
M
MSS SP-97
0.5
8
BW
M
Weld Neck Flange
ASME B16.5
0.5
10
Blind Flange
ASME B16.5
0.5
10
Spectacle Blind ASME B16.48
0.5
10
0.5
10
-
10
ASME B16.5 CL. 300
Rx
Cap
Tee (Equal & Reducing) Full Coupling Half Coupling Weldolet
M
M
CS ASTM A105N (Sour Service) CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A105N (Sour Service) CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A105N (Sour Service) CS ASTM A105N (Sour Service) CS ASTM A105N (Sour Service)
CW
T & T1
CP CP1 T3
FLANGES CL300, RF, 125 to 250 AARH CL300, RF, 125 to 250 AARH CL300, FF, 125 to 250 AARH, ASME B16.5
M -
CS ASTM A105N (Sour Service) CS ASTM A105N (Sour Service)
F FB
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB
-
ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM
B
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS 4.5 MM THICK Outer Ring (Sour Service)
G
BOLTING ASME B1.1 ; Stud Bolt with 2 ASME B18.2.1 / Hvy Hex Nuts ASME B18.2.2 GASKETS Spiral Wound Gasket
ANSI B16.20
0.5
VALVES VALVE TYPE Ball Valve (Reduced Bore)
STD.
NOM SIZE (inclusive)
DESCRIPTION
API 6D
2
10
CL.300
ISO-17292
0.5
1.5
CL.300
Ball Valve (Full Bore) API 6D
2
10
CL.300
ENDS Flanged, RF, 125 to 250 AARH, ASME B16.5 Flanged, RF, 125 to 250 AARH, ASME B16.5 Flanged, RF, 125 to 250 AARH, ASME B16.5
MATERIAL STANDARD Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE (Sour Service)
SHORT NOTES CODE VB
2
VBB
2
Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE (Sour Service)
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
BGC
FEED FOR NCS5 OFF-PLOT PIPING Work Order No.: 18A VALVE TYPE Check Valve
Dual Plate Check Valve
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
STD. API 602
NOM SIZE (inclusive) 0.5
Rev.01R Date:23-05-2018 Page 12 of 187
DESCRIPTION
ENDS
MATERIAL STANDARD
CL.800
Piston Type ,BW
Body: CS ASTM A105N, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6 (Sour Service)
1.5
API 594
2
10
CL.300
Wafer Lug Type, to suit Flanges ASME B16.5, RF, 125 to 250 AARH
API 602
0.5
1.5
CL.800
BW
BS 1873
2
10
CL.300
Flanged, RF, 125 to 250 AARH, ASME B16.5
API 602
0.5
1.5
CL.800
BW
GLOBE VALVE
GATE VALVE
Body: CS ASTM A105N, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A105N, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6 (Sour Service)
SHORT NOTES CODE
VC
4
VO
VG
API 600
2
10
CL.300
Flanged, RF, 125 to 250 AARH, ASME B16.5
Weld Neck Flange
ASME B16.5
0.5
10
CL150, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F30
Blind Flange
ASME B16.5
0.5
10
CL150, RF, 125 to 250 AARH
-
CS ASTM A105N (Sour Service)
FB30
Spectacle Blind ASME B16.48
0.5
10
CL150, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB30
0.5
10
ASME B16.5 CL. 150
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring (Sour Service)
G30
OFF SPEC
GASKETS Spiral Wound Gasket
ANSI B16.20
NOTES: 1. Pressure and temperature limits acc. to ASME B16.5 flange rating mat. grp 1.1 and ASME B31.3 allowance internal pressure. 2. Up to NPS 1.5 ball valves shall be full bore type. For size NPS 2 and above full bore ball valves to be used only when indicated in PID. 3. All materials in Sour service shall comply with NACE MR0175 / ISO 15156. 4. Piston type check valves are used in sizes up to NPS 1.5 for horizontal mounting only. 5. Weld seam shall be 100% RT / UT. 6. Pipe wall thickness are as per SHELL DEP base pipe class 31043-29 (6 MM) corrosion allowance.
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
BGC
FEED FOR NCS5 OFF-PLOT PIPING Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Work Order No.: 18A
Rev.01R Date:23-05-2018 Page 13 of 187
REDUCER TABLE
SMALLER SIZE
10 8
R
6
R
R
4
R
R
R
3
R
R
2
R
R
1.1/2
R
R
R
1
R
R
3/4
R
R
R
R
R
1/2 10
8
6
4
3
2
1.1/2 1
R 3/4 1/2
LARGER SIZE R – REDUCER (CONC / ECC)
BRANCH SIZE
BRANCH TABLE 10
T
8
T1
T
6
T1
T1
T
4
T1
T1
T1
T
3
T3
T3
T1
T1
T
2
T3
T3
T3
T1
T1
T
1.1/2
T3
T3
T3
T1
T1
T1
T
1
T3
T3
T3
T3
T3
T1
T1
T
3/4
T3
T3
T3
T3
T3
T1
T1
T1
T
1/2
T3
T3
T3
T3
T3
T3
T1
T1
T1
T
10
8
6
4
3
2
1.1/2
1
3/4
1/2
HEADER SIZE T – EQUAL TEE (BE) / T1 – REDUCING TEE (BE) / T3 – WELDOLET
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
BGC
FEED FOR NCS5 OFF-PLOT PIPING Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.01R Date:23-05-2018 Page 14 of 187
ANNEXURE 5 – DBB VALVES
SR. NO 1.
PIPE CLASS 13E
SIZE RANGE ½” – 2”
RATING 300
2.
63411
½” – 2”
600
DBB VALVE DESCRIPTION DBB (BALL/NEEDLE/BALL), FULL BORE FLOATING BALL. BI‐DIRECTIONAL, FLANGED ‐ ASME B16.5, BODY‐ A105N,TRIM‐ 13%CR / SS316L,SEAT PTFE, ANTI‐STATIC DESIGN, SHUT‐OFF, CAVITY PRESSURE RELIEF SYSTEM, NEEDLE VALVE WITH BLIND FLANGE,LEVER OPERATED, NACE MR0175/ISO 15156 DBB (BALL/NEEDLE/BALL, REDUCED BORE, FLOATING BALL. BI‐DIRECTIONAL, FLANGED ‐ ASME B16.5 ,BODY‐ ASTM A182 F316, TRIM‐ SS316, SEAT RPTFE, ANTI‐STATIC DESIGN, SHUT‐OFF, CAVITY PRESSURE RELIEF SYSTEM, NEEDLE VALVE WITH BLIND FLANGE,LEVER OPERATED, NACE MR0175/ISO 15156.
PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
Rev.02A
Date: 2-07-14 Page 1 of 44
REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION
PIPING MATERIAL SPECIFICATION
CLIENT
:
CONTRACTOR :
BASRAH GAS COMPANY (BGC) WORLEYPARSONS
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PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
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Date: 2-07-14 Page 3 of 44
CONTENTS 1
INTRODUCTION ............................................................................................................................................... 6 1.1
Project Overview ................................................................................................................................................ 6
1.2
Scope ................................................................................................................................................................. 6
1.3
Definitions and Abbreviations ............................................................................................................................ 7
1.3.1 Definitions .......................................................................................................................................................... 7 1.3.2 Abbreviations ..................................................................................................................................................... 7 2
ORDER OF PRECEDENCE ............................................................................................................................ 10
3
REFERENCE DOCUMENTS........................................................................................................................... 11 3.1
Project Documents ........................................................................................................................................... 11
3.2
BGC Standard .................................................................................................................................................. 11
3.3
Codes and Standards ...................................................................................................................................... 11
3.3.1 American Society of Mechanical Engineer (ASME)......................................................................................... 11 3.3.2 American Petroleum Institute (API).................................................................................................................. 12 3.3.3 American Society for Testing Material (ASTM)................................................................................................ 13 3.3.4 British Standard (BS) ....................................................................................................................................... 13 3.3.5 European Federation of Corrosion (EFC) ........................................................................................................ 14 3.3.6 International Standardization Organization (ISO) ............................................................................................ 14 3.3.7 Manufacturers Standardization Society of Valves and Fitting Industry, Inc. (MSS) ........................................ 14 3.3.8 National Association of Corrosion Engineers (NACE) ..................................................................................... 14 3.4
Other References ............................................................................................................................................. 15
3.4.1 Shell DEP ........................................................................................................................................................ 15 4
GENERAL REQUIREMENTS .......................................................................................................................... 16 4.1
Impact Testing Requirements .......................................................................................................................... 16
4.2
Positive Material Identification (PMI) ............................................................................................................... 16
5
MATERIAL ....................................................................................................................................................... 17 5.1
General ............................................................................................................................................................ 17
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Carbon Steels .................................................................................................................................................. 17
6
PIPES AND TUBES ......................................................................................................................................... 18
7
FITTINGS ......................................................................................................................................................... 20
8
PIPE BRANCH ................................................................................................................................................. 22 8.1
Pipe Branch Principles ..................................................................................................................................... 22
8.2
O’lets ................................................................................................................................................................ 22
9
FLANGES & GASKETS ................................................................................................................................... 23
10
BOLTS AND STUDS ....................................................................................................................................... 24 10.1 Flange Assurance & Torqing Requirements ................................................................................................... 24 10.2 Hydraulic Bolt Tensioning ................................................................................................................................ 24
11
THREADING .................................................................................................................................................... 26
12
LINE BLINDS ................................................................................................................................................... 27
13
VALVE.............................................................................................................................................................. 28 13.1 Relive Valve Cleaning & Testing Requirements before Installation .............................................................. 28
14
SHOP & FIELD FABRICATION EXAMINATION AND TESTING.................................................................... 29 14.1 Pre-heat and Post Weld Heat Treatment......................................................................................................... 29 14.2 Welding Procedures ......................................................................................................................................... 30 14.3 NDE requirements for fabrication..................................................................................................................... 30
15
MISCELLANEOUS REQUIREMENTS ............................................................................................................ 36 15.1 Instrument Connection ..................................................................................................................................... 36 15.2 Identification Marking/ Stamping ...................................................................................................................... 36 15.3 Colour Coding For Material Identification ........................................................................................................ 36 15.4 Deviations ........................................................................................................................................................ 37
16
CERTIFICATION/ TRACEABILITY .................................................................................................................. 38
17
PIPING CLASS SUMMARY............................................................................................................................. 39
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APPENDIX-4: WORK INSTRUCTION - FLANGE CONNECTORS AND PIPE CLAMP CONNECTORS APPENDIX-5: TESTING REPORT AND CONDITION/REPAIR RECORD FORMS OF PRESSURE RELIEF VALVES
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1
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INTRODUCTION
Basra Gas Company (BGC) is implementing a phased-approached programme of rehabilitation, rejuvenation and expansion projects in South Iraq. BGC is a 25-year joint venture with state run South Gas Company holding a 51% stake, Shell 44% and Mitsubishi 5%. This JV is designed to capture, treat and monetize associated gas currently being flared from three southern oilfields, wasting more than 10 million dollars per day of the country’s natural resources During the initial Rehabilitation phase, COMPANY intends to return the existing non-operational facilities to work in a safe manner, in the short term. The Rejuvenation work shall return the assets to reliable and efficient operation for the duration of the venture, and address further operational improvements. The Expansion phase will see additional Gas Gathering (compression), Gas Processing and Power Generation facilities.
1.1
Project Overview
The associated gas is generated at upstream ROO degassing plants located in South Rumaila (SR) and North Rumaila(NR). Each degassing plant has a compression station which aims to capture the available associated gas. To improve the amount of gas capture from existing compressor stations in Rumaila; BGC are considering the concept of expanding the NR LP network to include four (4) SR compression stations (with designations MK, JN, SH and QR). This may be achieved using existing pipelines with additional ‘Jumper’, ‘Spill over’ and ‘Loader’ tie-in connections. Associated gas from 5 compression stations in NR known as CS-1, 2, 3, 4 & 5 may be sent to NR NGL from st existing pipelines, ‘1 stage ‘or ‘other stage’ to NR NGL. The LP expansion network project ascertains stabilized gas production volumes by capitalizing on the available compression capacities in NR CS (CS1, CS3) and SR CS (Markezia CS), which will accommodate the gradually increasing availability of LP gas from ROO DS (lower number of HP banks). In this manner, LP gas flaring will be significantly reduced. -
Janubiah (JN) and Shamiyah (SH) shall operate 1st stage header at LP gas pressure, and free flow all the gas (or excess gas that compressors can’t accommodate) into the “Kuwait” pipeline (36" Emergency Line) and then to Markezia (MK) compression station.
-
Free flow of approx. 80 mmscfd LP gas to Markezia (MK) from JN and SH.
-
All stations (MK, JN, SH, QR) shall be able to operate with compressors exporting gas to 48" Trunk Line (Pipeline) to KAZ.
1.2
Scope
This Specification defines the minimum piping material requirements for process and utility piping systems listed in the piping class index (Appendix-1).
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PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
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Rev.02A
Date: 2-07-14 Page 7 of 44
This specification defines by piping classes the material requirements for pipe, fittings, flanges, line blinds, bolts, gaskets and valves for each listed service, and defines the pressure / temperature limitations within which they may be used. The other piping components such as strainers, special fittings etc., which are defined on process data sheets, shall only be used within the constraints of the piping class to which they are assigned. This Specification should be read in conjunction with the Piping Material Class sheets.
1.3
Definitions and Abbreviations
1.3.1 Definitions
COMPANY
Basra Gas Company (BGC)
CONTRACTOR
Worley Parsons
SUB-CONTRACTOR
Any other party appointed by CONTRACTOR for supply of any services
SITE
North Rumaila NGL plant, including IBC compressor station.
WORK
All temporary and permanent works described in this specification and in the CONTRACT.
MANUFACTURER/SUPPLIER/VENDOR
The party, which manufactures and/or supplies, equipment and services to perform the duties as specified by CONTRACTOR in the scope of supply. Sour Environment or Sour Service environments containing water and H 2 S exceeding the limits set forth in NACE MR0175 (2003), Section 1.4.1.1, 1.4.2.1 and 1.4.2.2. By extension, the term applies to all the fluids, the condition of which falls into Regions 2 and 3 of the EFC Publ. No. 16 nomograph. A collection of piping components, suitable for a defined service and design limits, in a piping system. The Piping Classes for the PROJECT are contained in Appendix-I of this specification.
SOUR ENVIRONMENT, SOUR SERVICE:
PIPING CLASS
1.3.2 Abbreviations
API
America Petroleum Institute
ASTM
American Society for Testing Material
ASME
American Society of Mechanical Engineer
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PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
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Rev.02A
Date: 2-07-14 Page 8 of 44
BCS
Booster Compressor Station
BGC
Basra Gas Company
BS
British Standard
CS
Carbon Steel
CE
Carbon Equivalent
CRA
Corrosion Resistance Alloy
DEP
Design and Engineering Practice
DEM 1
Design Engineering Manual
DP
Dye Penetrant
DS
Degassing Station
EFC
European Federation of Corrosion
GE
Genral Electric
HV
Vickers Hardness
JN
Janubiah
LTCS
Low Temperature Carbon Steel
MESC
Material and Equipment Standards and Code
MK
Markezia
MPI
Magnetic Particle Inspection
MSS
Manufacturers Standardization Society of Valves and Fitting Industry, Inc.
NACE
National Association of Corrosion Engineers
NDE
Non Destructive Examination
NPS
Nominal Pipe Size
NPT
National Pipe Threads
NR
North Rumaila
P&ID
Piping and Instrument Diagram
PMI
Positive Material Identification
QR
Qurainat
RT
Radiographic Testing
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PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
PWHT
Post Weld Heat Treatment
PBE
Plain Both Ends
SCOP
State Company for Oil Projects
SH
Shamiyah
SR
South Rumaila
SS
Stainless Steel
WQ
West Qurna
Rev.02A
Date: 2-07-14 Page 9 of 44
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Page 10 of 44
ORDER OF PRECEDENCE
Any case of approach conflict between the requirements of this specification and any other relevant documents shall be notified to the Client and the Owner. Unless otherwise agreed, the following descending order of precedence shall apply. In case of conflict between technical documents, the most onerous provision or requirement will apply.
st
Datasheets
nd
Specification of identified component
th
This Material Specification
th
Codes and Standards listed below
th
BGC standards and Amendments of Shell DEP (as applicable)
th
Other Internationally Recognised Codes and Standards as appropriate
1 2 3 4 5 6
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PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
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3
REFERENCE DOCUMENTS
3.1
Project Documents
Rev.02A
Date: 2-07-14
Page 11 of 44
Document No.
Document Title
6500-WOP-C000-ISGP-U40300-MP-7180-20001
Piping Design Basis
6500-WOP-C000-ISGP-U40300-MP-1380-20001
Pipe Wall Thickness Calculation
SOK 72138/S
List of Piping Project Specification (Existing Piping Class NuovoPignone)
3.2
BGC Standard
6500-BGC-C000-ISGP-U40300-MP-7737-20003
3.3
External Painting and Coating Specifications for Equipment, Structural Steel and Piping
Codes and Standards
The following Codes and Standards (latest edition) shall be considered as part of this Specification. It shall be the Supplier’s responsibility to acquire possession of all the applicable Codes, Standards and Regulations referenced in this Specification. All piping components, fabrication and design, shall as a minimum, meet the requirements of the latest edition of the Codes and Standards including latest addenda or supplements or revisions at the time of award of Contract unless otherwise stated in this Specification. In the event of conflict between any of the Codes and Standards, or the requirements of this Specification, the most stringent requirement shall take precedence. All piping components shall conform to the Specifications for service as indicated on the piping drawings, engineering flow diagrams, line schedules and this Specification. Any conflict shall be brought to the attention of COMPANY for resolution prior to proceeding with the work. The below above listed Standards are to be considered as minimum applicable documents.
3.3.1 American Soci et y of Mechanical Engineer ( ASM E) ASME B1.1
Unified Screw Threads
ASME B1.2
Gages and Gauging for Unified Screw Threads
ASME B1.20.1
Pipe Threads, general purpose (inch)
ASME B16.5
Pipe Flanges and Flanged Fittings
ASME B16.9
Factory Made Wrought Steel Butt-welding Fittings
ASME B16.10
Face to Face and End to End Dimensions of Valves
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ASME B16.11
Forged Steel Fittings, Socket-Welding and Threaded
ASME B16.20
Metallic Gaskets for Pipe Flanges - Ring-Joint, Spiral-Wound, and Jacketed
ASME B16.21
Non-metallic Gaskets for Pipe Flanges
ASME B16.24
Bronze pipe Flanges and Flanged Fittings
ASME B16.25
Butt-Welding Ends for Pipe, Flanges and Fittings
ASME B16.28
Wrought Steel Butt-Welding Short Radius Elbows and Returns
ASME B16.34
Steel Valves
ASME B16.36
Steel Orifice Flanges
ASME B16.47
Large diameter steel flanges NPS 26 Through NPS 60
ASME B16.48
Steel Line Blank
ASME B18.2.1
Square and Hexagonal Bolts and Screws
ASME B18.2.2
Square and Hexagonal Nuts
ASME B36.10M Welded and Seamless Wrought Steel Pipe ASME B36.19M Stainless Steel Pipe ASME B46.1
Surface Texture
ASME BPVC Sec. IX
Welding and Brazing Qualification
3.3.2 American Petroleum Institute ( API) API 5 L
Specification for Line Pipe
API 6D
Specification for Pipeline valves
API 6FA
Fire test for Valves
API 590
Steel Line Blanks
API 594
Wafer-Type Check Valves
API 598
Valves Inspection and Test
API 600
Steel Gate Valves Flanged or Butt Welding Ends, Bolted and Pressure Seal Bonnet
API 602
Steel Gate, Globe and Check Valves for sizes DN 100 and smaller for the Petroleum and Natural Gas Industry
API 603
Corrosion-Resistant Bolted Bonnet Gate Valves – Flanged and Butt-welding Ends
API 607
Fire Test for Soft-Seated Quarter-Turn Valves
API 609
Butterfly valves – Double Flange, Lug- and Wafer-Type
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3.3.3 American Soci et y for Testing Materi al ( ASTM) A53
Seamless and welded black and hot-dipped galvanized steel pipe
A105
Carbon steel forging for piping applications
A106
Seamless carbon steel pipe for high temperature application
A153
Zinc coating (Hot-Dip) on Iron and steel hardware
A182
Forged or rolled Alloy and Stainless steel pipe flanges, forged fittings, and valves and parts for high temperature service
A193
Alloy steel and stainless steel bolting materials for high temperature or high pressure services and other applications
A194
Carbon and alloy steel nuts for bolts for high pressure or high temperature service or both
A216
Specification for carbon steel castings
A234
Seamless and welded carbon steel and alloy steel pipe fittings
A285
Pressure vessel plate, carbon steel, low and intermediate-tensile strength
A312
Standard specification for seamless and welded austenitic stainless steel pipes
A320
Alloy steel bolting materials for low temperature service
A333
Seamless and welded steel pipe for low temperature service
A350
Carbon and low alloy steel forgings
A351
Castings, Austenitic, for pressure containing parts
A352
Steel casting, Ferritic and martensitic, for pressure containing parts, suitable for low temperature service
A358
Standard specification for electric fusion welded chromium nickel alloy steel pipe for high temperature service
A403
Wrought austenitic stainless steel piping fittings
A420
Piping fittings of wrought carbon steel and alloy steel for low temperature service
A516
Pressure vessel plate, carbon steel, for moderate and low temperature service
A671
Electric fusion welded steel pipe for atmospheric and lower temperature
A672
Electric fusion welded steel pipe for high pressure service at moderate temperature
3.3.4 British Standard ( BS) BS EN 12329
Electro plated coatings of Cadmium and Zinc on Iron and Steel
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BS 1868
Steel Check Valves (Flanged and Butt Weld Ends) for the Petroleum, Petrochemical and Allied Industries
BS 1873
Steel Globe and Globe Stop and Check Valves (Flanged and Butt-Welding Ends) for the Petroleum, Petrochemical and Allied Industries
BS 3381
Metallic Spiral Wound Gaskets for use With Flanges
BS EN 12266
Part 1 Testing of Valves - Production Pressure Testing Requirements for General Purpose Valves.
BS EN 10497
Testing of Valves - Specification for Fire Type Testing Requirements
3.3.5 European Federation of Corrosion (EFC) Pulb. No. 16
Guidelines on Material Requirements for Carbon and Low Alloy Steels for H2S Containing Environments in Oil and Gas Production
3.3.6 International Standardization Organization (ISO) ISO 10497 Testing of valves - Fire type-testing requirements ISO 17292 Steel Ball Valves for the Petroleum, Petrochemical and Allied Industries ISO 15761 Steel Wedge Gate, Globe and Check Valves, DN 100 and Smaller for the Petroleum, Petrochemical and Allied Industries ISO 10434 Bolted bonnet steel gate valve for the petroleum, petrochemical and allied industries ISO 9000
Quality management and Quality Assurance Standards Guidelines for selection and use
ISO 10474 Steel and Steel Product – Inspection Documents
3.3.7 Manufactur ers Standardization Societ y of Val ves and Fitti ng Industr y, Inc. (MSS) MSS-SP-6 Standard Finishes for Contact Faces of Pipe Flanges and Connecting End Flanges of Valves and Fittings MSS-SP-25 Standard Marking Systems for Valves, Fittings, Flanges and Unions MSS-SP-97 Integrally Reinforced Forged Branch Outlet Fittings Socket Welding, Threaded and Butt Welding Ends
3.3.8 National Association of Corrosion Engi neers ( N ACE) NACE MR0175/ ISO 15156
Standard Material Requirements - Sulfide Stress Cracking Resistant Metallic Materials for Oilfield Equipment
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Other References
These can be referred where the above standards do not provide necessary details and guidelines. Such references shall be approved by COMPANY before implementation.
3.4.1 Shell DEP DEP 31.38.01.11-Gen
DEP Specification for Piping - General Requirements (DEM 1- only for reference)
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GENERAL REQUIREMENTS
Pipe wall thickness shown in each class are calculated based on the pressure limit for the applicable service indicated in Appendix-1. The pipe wall thickness calculation is provide in document no. 6500-WOP-C000-ISGPU40300-MP-1380-20001. Nominal pipe sizes 1 ¼”, 2 ½”, 3 ½”, the odd numbered sizes like 5”, 7”, and any other nominal pipe sizes not shown in ASME B36.10, shall not be used except to match. Manufacturer’s equipment connections. These sizes shall not be used for piping in package units and shall not in any case be used for terminal connections for mating pipe work. Where necessary to match a Manufacturer’s equipment connection, a reducer shall be employed for transition to the next larger acceptable pipe size.
4.1
Impact Testing Requirements
Low temperature carbon steel pipework shall meet the impact test requirements as specified in the respective piping class, relevant codes, and standards. As a minimum, carbon steel materials shall conform to impact test requirements specified in ASME B31.3, for the combination of minimum design metal temperature (MDMT) and reference thicknesses specified. Impact testing shall be performed in accordance with ASME B31.3 Clause 323.2.2. Impact test temperature shall be either the lowest temperature for which the material standard specifies the toughness or minus 20 °C whichever is lower.
4.2
Positive Material Identification (PMI)
PMI (Positive Material Identification) shall be applied prior to shipment from Manufacturer’s/ Stockist yard for all SS, SDSS, Nickel copper, CRA materials of Alloy 825 and 625
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MATERI AL General
Pipe and associated fittings, flanges and valves, shall be supplied in accordance with all relevant standards as noted and additional requirement shall be applicable as per applicable requisition document. Materials shall be employed only as shown on the Piping Material Specification. Substitutions shall not be made unless written approval is obtained from COMPANY. Such approval, however, shall in no way diminish the Supplier’s obligation to meet the requirements of the latest issues of the standards and specifications referred to in this Specification. For piping classes intended for sour service, all materials shall be in accordance with the requirement of NACE MR0175/ ISO 15156. All weld able stainless steel piping shall be supplied dual certified. Cast iron material shall not be used in Hydrocarbon service.
5.2
Carbon Steels
The carbon equivalent (CE) shall be established using the formula CE = C + Mn + Cr + Mo + V + Cu + Ni 6 5 15 Where the material standard does not include all the above elements, and with COMPANY approval the following formula may be substituted. CE = C + Mn + 0.04 6 For carbon steel weld fittings and flanges the maximum carbon content shall be 0.23% maximum and the maximum carbon equivalent value shall be 0.43% maximum.
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PIPES AND TUBES
The dimensions for Carbon Steel pipes shall be in accordance with ASME B 36.10M.
The dimensions for Stainless Steel pipes shall be in accordance with ASME B 36.19M. All CS/LTCS pipes shall be seamless up to size 16” and welded construction for size 18” and above, unless otherwise stated. All SS pipes shall be seamless up to size 6” and welded construction from size 8” and above, unless otherwise stated. The carbon equivalent of carbon steel pipes calculated as shown in section 5.2, shall be- as follows Seamless pipe CE 0.43% max Seamless pipe Carbon content 0.23% max The manufacture of all carbon steel pipes shall be to seamless carbon manganese route with corrosion allowance as indicated in the relevant piping class. Welded pipes and fittings shall be supplied with “ Single longitudinal seam”. Weld seam shall be 100% radio graphed / Ultrasonically tested joint efficiency factor to be 1. Bevelled end shall be in according with ASME B16.25. Permanent backing rings shall not be used. All pipes sizes up to and including 1.1/2” shall be Plain end. Additional requirement for sour service: Maximum hardness limit of 248 HV10 in the parent material is acceptable, provided the pipe manufacturer demonstrates during the weld ability tests that the hardness in the weld and the heat affected zone including the values within 0.5mm from the fusion line do not exceed 248 HV10. The level of sulphur for flat-rolled and seamless products shall be 0.003 % and 0.01 % respectively. Longitudinally welded piping and piping components made from plate shall be HIC tested to NACE Design limits Pipe wall thickness values that are specified in the Piping Material Specifications are adequate for the pressure/temperature combination. Pipe wall thickness calculation principle The calculation of pipe wall thickness shall be in accordance with the requirements of ASME B31.3 and shall include a corrosion allowance as well as mill tolerances as required by the design code. The weld efficiency coefficient of welded pipes shall be equal to 1 (i.e. 100% radiography / Ultrasonically tested). Corrosion allowance Corrosion allowance of different piping classes are specified in the piping class tables.
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Mill tolerance The mill tolerance on wall thickness shall be as follows: • Minus 8 % for diameters 18” and above • Minus 12½ % for diameters up to 16". Retirement thickness The minimum retirement thickness (Standard thickness minus Manufacturing tolerance minus corrosion allowance ) values for pipes can be referred from widely used standards like Shell DEP, however it is to be noted that the current project is not a DEM1 compliant by definition.
Pipe Diameters No pipe diameter smaller than ½" shall be used, except for instruments. Pipe diameters of 1”¼, 2”½, 3”½, 5", 7", 9" and 22" shall not be used. Equipment supplied with connections of these sizes shall be adjusted to a standard size immediately adjacent to the equipment by means of a suitable reducing fitting. Bushings shall not be used. For diameters above 24", sizes 30", 36", 42", 48", 56" and 60" are preferred dimensions.
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FITTINGS
The dimensions of steel butt welding fittings shall be in accordance with ASME B16.9 and the following amendments: a) Section 2.2 of ASME B16.9, add: The design of fittings in sizes > DN 600 (NPS 24) shall be established by the mathematical analysis contained in ASME VIII, Division 1 or ASME B31.3. The design of fittings for which these standards do not provide mathematical analyses shall be established by proof testing in accordance with Section 9 of ASME B16.9. b) Section 6.2.4 of ASME B16.9, add: The dimensions of caps in sizes > DN 600 (NPS 24) shall be in accordance with MSS SP-75, Table 8 with length E1. c) Section 6.2.5 of ASME B16.9, add: For tees with a header size > DN 600 (NPS 24), the crotch thickness and external contour radius shall be T c ≥ 1.5₸ and r x ≥ D b /8 respectively, in order to allow a flexibility characteristic of h = 4.4.₸/r 2 in accordance with ASME B31.3, Appendix D, note 11. d) Section 8 of ASME B16.9, add: The welding end of fittings in sizes > DN 600 (NPS 24) shall be in accordance with MSS SP-75, Section 13.3. e) Section 11 of ASME B16.9, add: The manufacturing tolerances of fittings in sizes > DN 600 (NPS 24) shall be in accordance with MSS SP-75, Section 13. Unless specified otherwise, these tolerances are applicable to the nominal dimensions given in Tables 3 through 12 (or Tables I2 through I11). f)
Section 11 of ASME B16.9, add: Unless specified otherwise, inspection and test certificates shall be supplied to the COMPANY.
Carbon steel fittings of sizes up to including NPS 16 are seamless. Fittings of sizes NPS 18 and larger are specified with welded construction. Stainless steel fittings of sizes up to and including NPS 6 are seamless. Fittings of sizes NPS 8 and larger are specified with welded construction. Carbon steel fittings thicker than 19mm shall be supplied in the PWHT condition. All non-destructive examination shall be performed after heat-treatment. Weld repair of all parents fitting material is NOT permitted. Socket Welded fittings shall be used up to and including size NPS 1.1/2. Forged Steel Socket Weld fittings shall be in accordance with ASME B16.11. r:\50666-shell-basra_gas_additional_engineering\work scope 12 lp network expansion\10 engineering\06 pi-piping\01 deliverables\07 pms\rev 02a\6500-wopc000-isgp-u40300-mp-7737-20001, 02a.doc
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Socket weld fittings shall be 3000#, 6000# and 9000# depending on the pipe thickness Sch80, Sch160 and above Sch160 respectively. All forged fitting shall be normalized for sour services. Butt weld elbows shall be long radius type (radius equals 1.5 times the nominal pipe size). Short radius elbows shall be treated as special fitting and their usage to be subject to approval by COMPANY and used where space consideration dictate and where line flow characteristics are not impaired. Mitered elbows shall not be used. Piping NPS 1 ½” and smaller shall change direction by forged fittings only. Pulled bends shall not be used. Swage Nipple shall be in accordance with MSS-SP-95. The use of eccentric swaged nipple shall not be permitted. Socket weld Full coupling shall be used for connecting pipe with concentric / eccentric swage nipple. 90° angle branch connections shall be as defined in the branch connection tables within individual piping class. Branch connections other than 90º angles especially for relief systems, shall be provided with reinforcement pads and CONTRACTOR shall submit relevant calculations as per ASME B31.3 code for COMPANY's approval. Elbowlets shall not be used for branch connections, instrument taps or vent and drain connections unless space considerations dictate. Drain and vent connections shall not be installed in elbows. Thermo wells installed at other than 90 degrees to the pipe header or vessel wall are not allowed. Reducing tees and reducers shall be with butt weld end schedules and wall thicknesses to match the adjacent pipe in accordance with ASME B31.3 and B16.9. If not standard fittings such as custom made extruded branch outlet are used, the same shall be calculated according to clause 304.3.4 of ASME B31.3. Unions may only be used where indicated in the piping classes. Bending of pipe shall only be indicated in the material classes or on the P&ID’s, otherwise welding elbow shall be used. The use of bending shall be subject to COMPANY approval.
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PIPE BRANCH
8.1
Pipe Branch Principles
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The principle is as follows: •
Connections of equal sizes always require an equal tee.
•
Connections where both header and branch are of a diameter less than 2 inches are made using tees.
•
Reducing or equal tees to be used if the branch diameter is equal to half the header diameter or larger.
•
All other connections shall be made using branch outlet fittings such as weldolets, sockolets, sweepolets etc., for branch diameters less than half the header diameter only. The use of weldolets shall be limited to NPS 8” branch in order to avoid the risk of welding thermal distortion. Reducing tee plus reducer are to be used where the branch exceed NPS 8”.
•
Except for branch connections required to use equal or reduced tees, the use of integral reinforced connections comprising in one single piece: the required reinforcement, a nipple, and eventually an end-flange is permitted.
•
Special cases may require different rules or means for reinforcing branch connections (including the use of extruded headers, etc.). These must be submitted to the COMPANY for decision.
Pipe branch tables are provided in respective pipe classes available in Appendix-2 of this document.
8.2
O’lets
The dimension of weldolet and sockolet fittings shall be in accordance with MSS SP-97. Design of all o’let fittings shall be to the manufacturer’s standard. Design and fitting profile shall minimise local stress concentration effects. Manufacturer shall submit drawings and branch reinforcement calculations, demonstrating compliance with ASME B31.3, for the component approval. Weldolets having more than 2” size shall have design validated by supporting calculation / analysis. Nonstandard extruded branch fittings (if any) shall be calculated as per ASME B31.3 Clause 304.3.4. The fitting calculation shall be sourced from the original manufacturer and shall be approved by COMPANY for use.
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FLANGES & G ASKETS
All flanges shall be of RF type, except where needed to tie in (match) with existing flanges and as such will match with facing of existing flanges. All flanges up to and including NPS 24" shall be in accordance with ASME B16.5 and the following additional requirement: • If applicable, flanges shall be marked with the pipe schedule number or nominal wall thickness in mm. • The flange material shall be as per respective pipe classes. • Unless specified otherwise, inspection and test certificates shall be supplied to the COMPANY. Flanges above and including NPS 26” shall be in accordance with ASME B16.47 Series ‘A’ and the following additional requirements: • If applicable, flanges shall be marked with the pipe schedule number or nominal wall thickness in mm. • The flange material shall be in accordance with the respective pipe classes. • Regardless of tolerances specified for dimensions A and B, the thickness of the hub at the welding end shall not be less than the nominal thickness minus 0.3 mm (0.012 in) of the pipe to which the flange is to be attached. • Unless specified otherwise, inspection and test certificates shall be supplied to the COMPANY. The flange facing finish shall be in accordance with ASME B16.5 or ASME B16.47 as applicable and shall be suitable for gaskets, such that a resultant smooth finish with 3.2 to 6.3 μm Ra finish for all pipe class. Socket weld flange shall be used up to and including size NPS 1.1/2 Flange bolt holes shall be straddle the centre lines. Any flange machined from forged bar or billet will not be accepted. Flat face flanges shall only be used to match flat-face, flanged equipment, GRE Pipes, using full-face gaskets, with a finish in accordance with MSS SP-6. Weld Neck flange bore shall be match to the corresponding pipe inside diameters. Slip on flanges should not be used in place of weld neck flanges unless approved by COMPANY. All welded end closures shall be blind flanged unless otherwise specified. Flanges machined from forged bar or billet shall not be accepted. Metallic gasket shall be in accordance with ASME B16.20. Non Metallic gasket shall be in accordance with ASME B16.21. Spiral Wound gaskets (semi metallic gasket) with graphite filled or other filler material require a smooth facing finish. Where a smooth finish is specified. The gasket contact surface shall have a serrated-spiral finish with a roughness between Ra 3.2 and Ra 6.3 micrometres in accordance with ASME B46.1. r:\50666-shell-basra_gas_additional_engineering\work scope 12 lp network expansion\10 engineering\06 pi-piping\01 deliverables\07 pms\rev 02a\6500-wopc000-isgp-u40300-mp-7737-20001, 02a.doc
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BOLTS AND STUDS
Stud bolts and nuts shall be completely threaded in accordance with ANSI B1.1. Sizes 1 inch and smaller shall be Coarse Thread Series (UNC) and sizes larger than 1 inch shall be 8-Thread Series (8 UN). Thread shall be machine cut or rolled. The stud bolt length shall be determined as shown in ASME B16.5 or ASME B16.47. Where spectacle blind, wafer valves etc. are installed, the stud bolt length shall be increased by the thickness of such devise and extra gasket. Machine bolt shall only be used for jackscrews; Jackscrews shall be threaded full length. The length shall be measured from the bearing surface of the head and shall include the end point. Stud bolts shall be threaded full length. The length is defined as the effective thread length, excluding end points. Nuts shall be semi-finished, heavy, hexagon. Nut shall have a height equal to the bolt diameter. Bolting for CS/ LTCS and SS piping classes shall be as given in corresponding material classes. The use of bolts, studs, nuts and washers in making up pipe flanged connection shall be as defined on each relevant piping material specification sheet. All stud bolts shall be supplied with 2 nuts. Stud bolts 1” diameter and above shall be provided with suitable nut and thread protection caps, to protect threads after installation.
10.1
Flange Assurance & Torqing Requirements
Flange assurance and torqueing requirements shall be as per the COMPAMNY document titled “ Work instruction: Flange Connectors and Pipe Clamp Connectors” attached as Appendix-4.
10.2
Hydraulic Bolt Tensioning
Hydraulic bolt tensioning shall be used for tightening the bolts of flanged connections of equipment and piping where operating conditions require the stress distribution in the bolts to be properly controlled to obtain a reliable joint. These conditions generally occur at high pressure and elevated temperature in conjunction with a medium is which difficult to seal.
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Hydraulic bolt tensioning shall be applied in the following cases: SERVICE All All Hydrogen Critical applications (to be agreed between the Construction Contractor and the COMPANY)
ASME RATING All ≥ 1500# ≥ 600#
BOLT DIAMETER (in.) ≥2 ≥1½ ≥1½
All
≥1
One bolt diameter shall be added to the required bolt length to facilitate attachment of bolt tensioning equipment and one extra nut shall be provided to protect exposed threads
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THRE ADING
All threaded process, pneumatic and hydraulic connections for instrument, equipment valves and fittings shall be NPT to ASME B1.20.1. All threaded connections shall have taper threads in accordance with ASME B1.20.1. Threaded joints shall not be used on process service, with the exception of instrument connections which are located downstream of a block valve. In such a case, the upstream side of this block valve shall be flanged or may be socket welded. Threaded joints are only authorised on utility lines if specified on the relevant piping material class. Threaded connections are absolutely not authorised in the following cases (related to particular fluids or services): • Sour service piping or highly corrosive fluids • Hazardous service • General chemical service
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LINE BLINDS
All Spectacle blind, Spade and Spacer ring dimensions (thickness) and materials shall be fully justified by appropriate calculations in accordance with API-590. Material of spectacle/ spacers and blinds not covered by API-590 shall be calculated as per ASME B31.3. Spectacle blinds for flat ring gaskets shall have the same gasket contact surface finishes as flanges. Flanges for Spacer Ring / Paddle blinds shall have jackscrews for easy removal of the blind. Spades, spacers and blinds shall be fabricated without raised face. Blanks shall be selected according to the following table: Size Range/ Rating Class
150#
300#
600#
900#
Up to 3”
SB
SB
SB
SB
4” to 6”
SB
SB
SB
SPA/ BLN
8” to 10”
SB
SB
SPA/ BLN
SPA/ BLN
12” & above
SPA/ BLN
SPA/ BLN
SPA/ BLN
SPA/ BLN
Note: SB SPA/ BLN
: Spectacle Blind : Spacer Ring/ Paddle Blind
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V ALVE
Valves shall be as per Shell MESC datasheets and Specification.
13.1
Relive Valve Cleaning & Testing Requirements before Installation
Consideration shall be given to storing pressure-relief valves until needed, to preserve its integrity and allow bench testing just prior to installation. The condition of all pressure-relief valves shall be visually inspected before installation. All protective material on the valve flanges and any extraneous materials inside the valve body and nozzle shall be completely removed. Bonnet shipping plugs must be removed from balanced pressure-relief valves. The inlet surface must be cleaned, since foreign materials clinging to the inside of the nozzle will be blown across the seats when the valve is operated. Some of these materials may damage the seats or get trapped between the seats in such a way that they cause leakage. Because foreign materials that pass into and through pressure- relief valves can damage the valve, the piping systems on which the valves are tested and finally installed must also be inspected and cleaned. New piping systems in particular are prone to contain welding beads, pipe scale, and other foreign objects that inadvertently get trapped during construction and will destroy the seating surface when the valve opens. The system shall be thoroughly cleaned before the pressure-relief valve is installed. Pressure-relief devices shall be removed or isolated before hydrotesting or pneumatic pressure testing of the system, either by blanking or closing an isolation valve. Prop test/bench test shall be conducted on the relief valves before installation to confirm their set pressure. Appendix-5 contains the sample formats for testing report and condition/repair record of pressure relief valves.
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SHOP & FIELD FABRICATION EX AMINATION AND TESTING
The Gas Tungsten Arc Welding (GTAW) process shall be employed for root welds of all pipes and for welds of pipes, branch fittings and flanges in sizes DN 50 and smaller. Offsetting of the longitudinal weld seams for the SAW pipes when joined together, shall be minimum at 30° apart. Where socket welded joints are used, a minimum of two weld passes shall be applied on each socket weld. On carbon steel materials a root pass with a flat profile (< 2 mm penetration) and no crevice is required for piping > 6 mm thick in the sour / wet H 2 S service, corrosive service, severe cyclic service. The spacing (proximity) of welds shall be as per ASME code requirements Final butt welds connecting components which have been successfully tested before may not be pressure tested provided it is demonstrated that pressure test cannot be practically performed. Each such weld shall be in-process full time examined for good workmanship practice and compliance with qualified welding procedure specification (WPS). Examination shall comprise as a minimum: 1)
Joint preparation and cleanliness.
2)
Preheating.
3)
Fit-up joint clearance and internal alignment prior to joining.
4)
Variables specified by the joining procedure including filler material, position and electrode.
5)
Conditions of the root pass after cleaning external and where accessible internal – aided by penetrant or magnetic particle examination when specified in the engineering design.
6)
Slag removal and weld condition between passes.
7)
Appearance of the finished joint.
14.1
liquid
Pre-heat and Post Weld Heat Treatment
Preheat and Post Weld Heat Treatment (PWHT) shall be in accordance with the requirement of the applicable ASME piping codes. For carbon steel piping in sour service the requirement of clause 5.0 of NACE MR 0175 shall be fulfilled for all the welds. Additionally for CS Pipe exceeding wall thickness, 19 mm, PWHT is required as per ASME B31.3 Section 331. Welds requiring PWHT shall be prefabricated as much as possible, minimizing field welds. For fabricated pipe work, PWHT shall be in accordance with ASME B31.3, para 331 and Table 331.1.1.
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Welding Procedures
All welding on pressure retaining components shall be conducted in accordance with written procedures qualified in accordance with Section IX of the ASME Boiler and Pressure Vessel Code. Welders and welding operators making such welds shall be qualified in accordance with Section IX of the ASME Boiler and Pressure Vessel Code. First 10 production welds of each welder shall be examined by radiography with high priority. Hardness control through qualification of PQR/WPS to avoid PWHT for sour service (or) PWHT shall be performed to desired harness level of 248 HV10. Material purchased for the contract, or equivalent material (i.e., specification, grade, CE and chemistry controls), shall be used for all welding procedure qualification tests[(WPQTs) required for the PQR]. In addition to the standard mechanical tests, each WPQT (PQR) shall include a macro section and hardness traverses in accordance with EN 1043-1. No part of the weld, HAZ or base metal shall exceed 248 HV 10. WPQT hardness testing shall be performed by the Vickers method. A minimum of one reading per weld shall be taken on piping of size DN100 and smaller. A minimum of two readings per weld shall be taken on piping of size DN150 through DN300. On piping over size DN300, a minimum of one reading per 400 mm of weld length shall be taken. The highest hardness for each weld shall be recorded on the fabricator's spool sheets for the purchaser's review and owner's file. The weld metal deposit shall not contain more than 1.00 % nickel. Welding consumable shall be as below: E60XX or E70XX Consumables for SMAW Process using ER70S-X Consumables for GTAW Process using
14.3
NDE requirements for fabrication
NDE of pipe, fittings and components shall be in accordance with ASME B31.3 Chapter VI, relevant codes/ standards, inspection and test plan, and fabrication and construction specifications. The minimum extent of required Non Destructive Examination (NDE) for piping systems shall be as the Inspection Class depending on the Fluid Service. NDE shall be carried out no sooner than 48 hours following completion of welding. For welds that are subject to PWHT, NDE shall be performed after completion of the PWHT process, but not before the welds have cooled to ambient temperature. Examination class according to fluid service and pressure rating are defined in the following table:
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PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
Fluid Service
Flange Rating
Material/ P-Number
Inspection Class
Carbon Steel / 1
NDT Type
Rev.02A
Date: 2-07-14
Page 31 of 44
Extent of Examination on type of Welded Joint Circumfere ntial
Branch
Fillet
Visual
100%
100%
100%
RT
20%
-
-
20%
20%
20%
20%
20%
20%
US
-
-
-
Hardness
10%
10%
-
Visual
100%
100%
100%
RT
10%
-
-
MPI
10%
10%
10%
DPI
10%
10%
10%
US
-
-
-
(1)
MPI
150#
Sour Services (as defined in NACE0175)
I 300# Stainless Steel / 8
Fuel Gas I Raw Gas I
Carbon Steel / 1
Flaring I Open Vent and Drain I Atmospheric Vent
150#
Stainless Steel / 8
Inflammable liquids (as
300#
Carbon Steel / 1
II hydrocarbons condensate,
Stainless Steel / 8
lubricants)
(2)
DPI
Notes:1. Only on magnetic material 2. Dye Penetrant Inspection substitutes Magnetic Particle Inspection on stainless steel materials
Visual Examination The extent of Visual examination of weld joints shall be specified in Inspection and Test plans to be approved by the COMPANY. Visual examination shall be performed in accordance with the ASME BPV Code, Section V, Article 9. Following shall be considered: • All welded joints shall be subject to 100% visual inspection • Joint preparation and cleanliness • Fit-up and internal alignment prior to welding. • Preheating • Welding position, consumable and all other parameters defined in the applicable welding procedures. • Condition of the root pass after cleaning and Dye Penetrant Test (external, and internal where accessible) r:\50666-shell-basra_gas_additional_engineering\work scope 12 lp network expansion\10 engineering\06 pi-piping\01 deliverables\07 pms\rev 02a\6500-wopc000-isgp-u40300-mp-7737-20001, 02a.doc
PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
Rev.02A
Date: 2-07-14
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• Slag removal and weld condition between passes • Appearance of the finished weld. • Weld and Spool Identification marking • NDE Procedure shall be submitted for COMPANY approval and procedure shall be qualified.
Radiographic Exam ination All radiographs taken during fabrication shall be made available for examination. Radiography of welds and of components other than castings shall be performed in accordance with the ASME BPV Code, Section V, Article 2. Whenever radiography is specified as a percentage, say 10%, then examination shall be carried out on the complete circumference for 1 in 10 welds, in each pipe size butt-weld. The percentage of welds to be inspected for NDE shall cover all welders involved. For linear indications, acceptance shall be in accordance with ASME BPV Code, Section VIII, Division 1, UW51; For rounded indications, acceptance shall be in accordance with ASME BPV Code, Section VIII, Division 1, Appendix 4. Fine grain film (Class II) shall be used for x-ray, ultra-fine grain film (Class I) shall be used for gamma ray; If as a result of percentage radiographic examination any weld is found to be defective and require repair, the welder who made the welds shall be identified and as a minimum, the previous and subsequent untested weld of that identified welder shall be subjected to radiographic examination and at the discretion of COMPANY, additional radiographic examination may requested depending on the criticality of the defects, sizes, line criticality etc. In the event that two or more welds from the same welder are found to be defective, consideration shall be given for the removal of that welder from the job and the welder’s acceptance and qualification for the project may be withdrawn after assessment of the type, nature, frequency of repair and welders previous track records. Application for re-qualification and testing may be submitted by CONTRACTOR and acceptance of the application shall be at the discretion of COMPANY.
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PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
Rev.02A
Date: 2-07-14
Page 33 of 44
Magnetic Particle Inspection and Dye Penetrant Inspection Unless specified otherwise against each Piping Class, the examination of all branch connections, reinforcing pads and hanger support fillet welds on piping shall examined by Magnetic Particle Inspection or Dye Penetrant Inspection. Whenever requirement is specified as a percentage, say 10%, then examination shall be carried out on the complete weld for 1 in 10 welds, in each pipe size butt-weld. Magnetic Particle Inspection of welds shall be carried out in accordance with ASME BPV Code, Section V, Article 7. Dye Penetrant Inspection materials shall meet the requirements for sulphur and halogen content of ASME V, Article 6, Paragraph T-644, regardless of the type of material to be examined. Magnetic Particle Inspection areas shall be cleaned prior to inspection and shall be free from surface irregularities, such as weld spatter. Magnetisation shall normally be by electromagnetic yoke using alternating current. Coil or parallel conductor methods shall only be used if approved. Only the wet method shall be employed, using either black ink on white background or ultra-violet fluorescent ink. Dye Penetrant Inspection areas shall be cleaned prior to inspection and shall be free from surface irregularities, such as weld spatter. Colour contrast, solvent removable penetrant shall normally be used. Acceptance criteria for Dye Penetrant Inspection shall be in accordance with ASME BPV Code, Section VIII, Division 1, Appendix 8. Acceptance criteria for Magnetic Particle Inspection shall be in accordance with ASME BPV Code, Section VIII, Division 1, Appendix 6. The percentage of welds to be inspected for NDE shall cover welding performed by all the welders. Welds for other non-pressure containing pipe attachments shall be subject to MPI or DPI examination as per applicable Piping Class.
Al t ernati ve Non Destructi ve Inspection Ultrasonic Testing (UT) inspection may be considered on a case by case basis for piping of wall thickness greater than 12.7 mm (0.5") providing the requirements of ASME B31.3 par. 344.6 are fully complied with, and subject to prior COMPANY approval.
Weld Repair All defective welds found by examination, shall be either repaired or re-welded, require COMPANY approval and shall be carried out as per COMPANY approved weld repair procedure.
Pressure testing Piping systems subject to pressure testing shall be indicated using the PEFS and UEFS as the basis. At Tie-in, the number of golden joints shall be minimized. Detailed Test Package that will be prepared by IC Contractor will include the piping isometric drawings and limits of pressure testing. Testing against a closed valve is not permitted, unless specifically accepted by the BGC and with the condition that the pressure used for testing is not higher than the maximum allowable pressure at ambient temperature of r:\50666-shell-basra_gas_additional_engineering\work scope 12 lp network expansion\10 engineering\06 pi-piping\01 deliverables\07 pms\rev 02a\6500-wopc000-isgp-u40300-mp-7737-20001, 02a.doc
PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
Rev.02A
Date: 2-07-14
Page 34 of 44
the subject valve as indicated by the relevant valve standard e.g. ASME B16.34, API 602. A copy of the valve’s pressure test certificate must be included in the test package.
Golden Welds The inspector assesses on a case-by-case basis whether “circumferential welds that cannot be hydrostatically tested” can be applied. The inspector might consult the relevant TA’s. The use of these type of welds should be restricted to the minimum and is only permitted if: o Hydrostatic testing is technically "impossible"; for example no high point drains and/or low point vents present, difficult to get a 100% water filled system and afterwards get a good drainage of all the hydrotest water, it becomes a large scope to prepare a hydrotest because valves and spools need to be removed to get access and to install blind flanges, extra testing materials required for reinstatement cannot be arranged in time, shutdown time is very limited and needs to be restricted to the absolute minimum etc. o Testing using water can negatively influence the system integrity; o Testing using water (or another liquid) is associated with major objections from an environmental point of view. The welding procedure is assessed and approved, however: o Tack welds must be described in the WPS and may only be carried out by qualified welders. o The weld geometry shall allow Non Destructive Examination. o The weld shall be full penetration with a minimum of two layers.
Approach of Golden Welds shall be brought in line with COMPNAY views. At least the following activities will be carried out by or under the direct supervision of the CONTRACTOR involved (to be defined in the Test & Inspection Plan): 1. Surface investigation of the edges to be welded (Magnetic or Dye penetrant in accordance with clause 14.3 of this specification; 2. Measurement (documented) of the wall thickness of the edges to be welded at a number of regularly spaced locations around the circumference, if diameter > 3”; 3. Measurement (documented) of the diameter of both ends of the pipe at the locations mentioned under 2), if the diameter > 3”; 4. Stress free installation; 5. Check the situation when prepared for welding (documented). This check consists of checking the root opening in accordance with WPS, check of the internal and external alignment, and a general visual check; r:\50666-shell-basra_gas_additional_engineering\work scope 12 lp network expansion\10 engineering\06 pi-piping\01 deliverables\07 pms\rev 02a\6500-wopc000-isgp-u40300-mp-7737-20001, 02a.doc
PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
Work Order No.: WO# 012`
Rev.02A
Date: 2-07-14
Page 35 of 44
6. Verification of welding parameters during welding; 7. Visual external inspection (internal inspection, if possible) after welding (documented); 8. NDE after welding a. 100% X-Ray of weld (penetrant in accordance with clause 14.3 of this specification); b. 100% investigation of the external welded surface, carried out minimum 2 hours after welding (Magnetic or Dye penetrant penetrant in accordance with clause 14.3 of this specification); c. For a wall thickness > 8mm 100% Ultrasonic examination of the weld (UT) at least 2 hours after welding. (penetrant in accordance with clause 14.3 of this specification). If UT of the weld is not feasible (i.e. in case of small wall thickness, anisotropic or coarse grained materials), the additional UT examination may be replaced by additional 100% Radiographic examination of the weld in e use of gamma ray sources instead of X-ray tube may be acceptable provided the required image quality is maintained; 9. Contractor drafts a manufacturing report for review, consisting all mentioned documents, including: -
The fully filled in and authorized TIP;
-
Approved Welding procedures and Welder Qualifications;
-
NDT and inspection reports.
.
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PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
15
MISCELLANEOUS REQUIREMENTS
15.1
Instrument Connection
Rev.02A
Date: 2-07-14
Page 36 of 44
Vent, drain, instrument connection details shall be as specified in each piping class. Seal welding of threaded connection is only permitted after approved completion of pressure testing, and only with prior written approval of COMPANY. Threaded joints shall not be used for process piping. Sealing tape of any kind shall not be used on any threaded joint (e.g. instrument connections), regardless of service.
15.2
Identification Marking/ Stamping
The use of identification stamping using low-stress stamps is acceptable. The use of conventional sharp vstamping is not acceptable in high stress areas, unless subsequent stress- relieving, at a minimum temperature of 595°C is performed. V-stamping is acceptable in low stress areas such as outside diameter of flange.
15.3
Colour Coding For Material Identification
A system for easy identification of piping materials by colour coding shall be implemented for the purpose of identification of pipe during storage and after the pipe has been cut for fabrication. Where pipe spool pieces are painted after completion of fabrication, further material colour marking is not necessary except where required by code or the purchaser. Material identification after fabrication is complete is typically traceable by referencing the spool piece mark to the corresponding fabrication drawing and bill of material.
PIPING COMPONENT MARKING SPECIFICATIONS COMPONENT Pipe
(1),(2)
Fittings
(1),(2)
Flanges
(1),(2)
(1),(2)
Plate (1),(2) Valves
Bolts
(1),(2)
MARKING Each length of pipe shall be painted over the entire length with a 12 mm (0.5 in) to a 40 mm (1.6 in) wide stripe, depending on pipe size. Each socket weld fitting, swage or pipe nipple shall be dabbed with a spot of paint 12 mm (0.5 in) to 25 mm (1 in) in diameter. The entire length of each butt weld fitting shall be painted on the outside surface with a 12 mm (0.5 in) to 40 mm (1.6 in) wide stripe, depending on size. The outer peripheral edge of each flange shall be painted over the entire circumference. For flanges thicker than 25 mm (1 in), the width of the band may be limited to 25 mm (1 in). A stripe shall be painted across from corner to corner. Each welded or flangeless (wafer type) valve shall be dapped with a spot of paint 12 mm (0.5 in) to 25 mm (1 in) in diameter. Each flanged valve shall have the outer peripheral edge of each flange painted over the entire circumference. For flanges thicker than 25 mm (1 in), the width of the band may be limited to 25 mm (1 in). Each stud bolt shall be dabbed with a spot of paint on each end.
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PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
NOTES:
1.
2.
Rev.02A
Date: 2-07-14
Page 37 of 44
Paint shall not be applied, in any circumstances, to the following: − inside surfaces of pipe, flanges or fittings; − threads; − weld bevels; − symbols or markings which would obliterate identification; − gasket seating surface. Colour codes shall be applied when Carbon steel, Carbon Steel-Sour and LT carbon steel are handled concurrently.
COLOUR CODE FOR MATERIAL IDENTIFICATION Material
Common Designation
Colour of Stripes
Carbon Steel, ERW Pipe
A 53 Gr. B/API 5L Gr. B - Welded
1 solid white
Carbon Steel, Seamless Pipe
A 53 Gr. B
No marking
Carbon Steel , killed steel
A 106 Gr. B
1 solid green
Carbon Steel, low temperature
A 333 Gr. 6
1 solid red
MANUFACTURER/SUPPLIER shall ensure that all piping items in sour service shall have the word "SourNACE” marked in Zinc Yellow Colour (RAL 1018) on the supplied item. LTCS piping items shall have the word "LTCS” marked in Yellow green (RAL 6018) colour on the supplied item.
Colour marking may be made using paint, dye, tape or dry marker. Colour coding paint shall be resistant to saltwater atmosphere and tropical climate, and shall be durable. Paints and markers shall not contain harmful metals or metal salts such as zinc, aluminium, lead or chlorides, sulphur, or other halogens that may be harmful to the alloy. Material Safety Data Sheet (MSDS) documentation and paint data sheets shall be available for review by the designated inspector. Identifying by this method is not a substitute for other permanent manufacturer’s marking required by ASTM and other applicable standards.
15.4
Deviations
All piping material and their dimensions, tolerances, chemical composition, physical properties, heat treatment, NDE, hydrotest, and other testing marking shall conform to the codes and standards specified in this document. Where deviations occur, they are permissible if they are of an equal or higher standard than required, and COMPANY gives written approval. For piping components not specified on the individual piping class data sheet, these shall be treated as either an out-of-spec item or a special piping (SP) item. r:\50666-shell-basra_gas_additional_engineering\work scope 12 lp network expansion\10 engineering\06 pi-piping\01 deliverables\07 pms\rev 02a\6500-wopc000-isgp-u40300-mp-7737-20001, 02a.doc
PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
Rev.02A
Date: 2-07-14
Page 38 of 44
16 CERTIFICATION/ TRACE ABILITY Material test certification of Carbon Steel Piping component shall be EN 10204 3.1.
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PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
17
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
Rev.02A
Date: 2-07-14
Page 39 of 44
PIPING CLASS SUMMARY
The summary of piping classes applicable for the project is given below: Class
Flange
Material
Rating
(Corrosion Allowance)
Service
Inspection
Temperature
Pressure limit
Class
Limit
(barg)
(°C)
Carbon Steel 11A
150#
I Hydrocarbon
50 - 250
15.7 - 10.9
50 - 250
18.7 - 10.9
50 - 250
50.3 - 44.5
50 - 250
50.3 - 44.5
(1.6mm) Carbon Steel- NACE 11B
150# (3.2mm)
Hydrocarbon with H2S-SOUR
Carbon Steel 13A
300#
II
I Hydrocarbon
(1.6mm) Carbon Steel-NACE 13E
300# (3.2mm)
Hydrocarbon with H2S-SOUR
II
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Appendix-1: Piping Class Index
6500-WOP-C000-ISGP-U40300-MP-7737-20001, 02A.doc
REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Doc. No.: 6500-WOP-C000-ISGP-U40300-MP-7737-20001, Appendix 1
Work Order No.: 012
Rev. 02A
Piping Class Index
Ultrasonic test, US
Hardness Test
Ferrite Number, FN
Alloy Verification, PMI
10%
-
-
-
-
100% 20%
20%
20%
-
-
-
-
100% 10%
10%
10%
-
-
-
-
100% 20%
20%
20%
-
-
-
-
Radiography, RT (CW) (Note 2,6)
10%
Visual
Magnetic Particle, MPI (CW, BRW, FAW) (Note 3) Dye/Liquid Penetration, DP/PT (CW, BRW, FAW) (Note 4)
Fillet/Attachment Weld (FAW)
Note-1
4
Note-1
RF CS, ASTM 50.3- 50 (125A106 GR. B / 1 to 24 300# Sour NACE B31.3 3.2 44.5 250 250 API 5L GR. B AARH) / A53 GR. B
-
50.3- 50 B31.3 1.6 300# 44.5 250
100% 10%
Note-1
Note-1
13E
Hydrocarbon with H2S
-
15.7- 50 150# 10.9 250
Note-1
Olet/Branch Weld (BRW) Note-1 Note-1
Note-1
3
B31.3 1.6
Extent of NDE
Note-1
Butt/ Circumferential Weld (CW) Note-1 Note-1
Hydrocarbon
RF (125250 AARH)
-
ASME Pressure Class
13A
CS, ASTM A106 GR. B / 1 to 24 API 5L GR. B / A53 GR. B
Note-1
2
-
Temp. range (deg C)
RF CS, ASTM 18.7- 50 (125A106 GR. B / 1 to 24 150# Sour NACE B31.3 3.2 10.9 250 250 API 5L GR. B AARH) / A53 GR. B
CS, ASTM API 5L GR. B
Max. Pressure (barg)
11B
Hydrocarbon with H2S
Pipe Material
CA (mm)
RF (125250 AARH)
Size (NPS)
Design Code ASME
1 to 24
Symbol
NACE Req. (Note 5)
Hydrocarbon
Service
Sour Service
11A
Sr. Piping No. Class
1
Heat Treatment Flange facing and face finish (Note 7)
Design Conditions
Notes 1. PWHT requirements shall be as per ASME B31.3. 2. Applicable to butt welds (RT-Radiographic testing). 3. Applicable to fillet and branch welds (MPI-Magnetic Particle Inspection), Only on magnetic material. 4. Applicable to fillet branch welds (Dye Penetrant Inspection), Dye Penetrant Inspection substitutes Magnetic Particle Inspection on stainless steel materials 5. Piping in Sour Service shall comply with the requirements of NACE MR0175 / ISO 15156 6. Tie in Field joints shall be 100% Radiographed. 7. Flange facing and face finish shall be confirmed by Gasket Supplier. Page 1 of 1
Remarks
Appendix-2: Pipe Class
6500-WOP-C000-ISGP-U40300-MP-7737-20001, 02A.doc
PIPE CLASS 11A Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
Chk'd by : MANP/GANS
Rev. : 02A App'd by :EDIM
Date : 02.07.2014
DESIGN LIMIT:
PRESSURE Bar(g) TEMP (deg C)
15.7
15.7
14.8
12.8
10.9
50
100
150
200
250
1/2"-24"
SIZE RANGE (INCH)
DESIGN CODE
: ASME B31.3
PIPING MATERIAL
: CARBON STEEL
VALVE BODY
: CARBON STEEL
RATING
: ASME 150
VALVE TRIM
: 13%Cr./ SS 316L
FLANGE FACING
: RAISED FACE, 125 TO 250 AARH PER ASME B16.5
SPECIAL REQUIREMENT
: NIL
CORROSION ALLOWANCE
: 1.6 MM
PWHT
: ASME B31.3(W.T. > 20 MM)
Service
: Hydrocarbon
NOTES: 1
Pressure and temperature are as provided in NUOVOPIGNONE Doc. SOK 721470/S
2
Upto NPS 1.5 ball valves shall be full bore type. For size NPS 2 and above full bore ball valves to be used only when indicated in PID
3
Piston type check valves are used in sizes upto NPS 1.5 for horizontal mounting only.
4
Weld seam shall be 100% RT / UT.
PIPING COMPONENTS COMPONENT NAME
Pipe
DIMENSIONAL STANDARD
ASME B36.10
SIZE RANGE / NOM PIPE (inclusive)
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
0.5
1.5
Seamless, PE
SCH-80
CS API 5L GR.B
2
2
Seamless, BE
SCH-80 (5.54 mm)
CS API 5L GR.B
3
10
Seamless, BE
SCH-40
CS API 5L GR.B
12
12
Seamless, BE
SCH-20 (6.35 mm)
CS API 5L GR.B
14
14
Seamless, BE
8.74 mm
CS API 5L GR.B
16
18
Seamless, BE
SCH-10 (6.35 mm)
CS API 5L GR.B
20
20
22
24
0.5
1.5
ERW / SAW / EFW, BE ERW / SAW / EFW, BE
SCH-10 (6.35 mm)
CS API 5L GR.B
7.14mm
CS API 5L GR.B
SHORT CODE
NOTES
P
FITTINGS ASME B16.11 90° Elbow
45° Elbow
Concentric Swage Nipple
ASME B16.9
2
24
ASME B16.9
18
24
ASME B16.11
0.5
1.5
ASME B16.9
2
16
Long Radius, Seamless, SW,3000# Long Radius, Seamless, BE Long Radius, Welded, BE Long Radius, Seamless, SW,3000# Long Radius, Seamless, BE Long Radius, Welded, BE
ASME B16.9
18
24
MSS SP-95
0.5
1.5
SW,3000#,PBE
ASME B16.9
2
16
Seamless, BE
CS ASTM A105 M
CS ASTM A234 Gr. WPB
E
CS ASTM A234 Gr. WPB W CS ASTM A105 M
CS ASTM A234 Gr. WPB
EF
CS ASTM A234 Gr. WPB W CS API 5L Gr.B/ ASTM A234 Gr. WPB M
CS ASTM A234 Gr. WPB
RC
Concentric Reducer Eccentric Swage Nipple
ASME B16.9
18
24
Welded, BE
CS ASTM A234 Gr. WPB W
BS-3799
0.5
1.5
SW,3000#,PBE
CS API 5L Gr.B/ ASTM A234 Gr. WPB
ASME B16.9
0.5
16
Seamless, BE
ASME B16.9
18
24
Welded, BE
ASME B16.11
0.5
1.5
Seamless, SW,3000#
M
CS ASTM A234 Gr. WPB
RX
Eccentric Reducer
CAP
Tee (Equal & Reducing)
CS ASTM A234 Gr. WPB W CS ASTM A105 M
ASME B16.9
2
24
Seamless, BE
ASME B16.11
0.75
1.5
Seamless, SW,3000#
ASME B16.9
2
16
Seamless, BE
ASME B16.9
18
24
Welded, BE
6500-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
CW CS ASTM A234 Gr. WPB CS ASTM A105
M
CS ASTM A234 Gr. WPB
T & T1
CS ASTM A234 Gr. WPB W
Page 1 of 4
PIPE CLASS 11A Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
COMPONENT NAME
DIMENSIONAL STANDARD
SIZE RANGE / NOM PIPE (inclusive)
Chk'd by : MANP/GANS
Rev. : 02A App'd by :EDIM
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
Date : 02.07.2014
SHORT CODE
Full Coupling
ASME B16.11
0.5
1.5
SW,3000#
M
CS ASTM A105
CP
Half Coupling
ASME B16.11
0.5
1.5
SW,3000#
M
CS ASTM A105
CP1
Sockolet
MSS SP-97
1
1.5
SW
M
CS ASTM A105
T4
Weldolet
MSS SP-97
2
8
BW
M
CS ASTM A105
T3
ASME B16.5
0.5
1.5
CL150, RF, 125 to 250 AARH
M
CS ASTM A105
F
M
CS ASTM A105
F
NOTES
FLANGES Socket weld Flange Weld Neck Flange
ASME B16.5
2
24
CL150, RF, 125 to 250 AARH
Blind Flange
ASME B16.5
0.5
24
CL150, RF, 125 to 250 AARH
-
CS ASTM A105
FB
-
CS ASTM A105
SB
Spectacle Blind
ASME B16.48
0.5
10
CL150, FF, 125 to 250 AARH, ASME B16.5
pacer Ring / Paddle Blin
ASME B16.48
12
24
CL150, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A105
SB1
ASME B1.1 ; ASME B18.2.1 / ASME B18.2.2
0.5
24
-
-
ASTM A193 Gr. B7 / ASTM A194 Gr. 2H
B
ANSI B16.21
0.5
24
ASME B16.5 CL. 150
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring
G
DESCRIPTION
ENDS
MATERIAL STANDARD
SHORT CODE
NOTES
VB
2
VBB
2
VC
3
BOLTING Stud Bolt with 2 Hvy Hex Nuts GASKETS
Spiral Wound Gasket
VALVES VALVE TYPE Ball Valve (Reduced Bore)
STD
NOM SIZE (inclusive)
API 6D
2
24
CL.150
Flanged, RF, 125 to 250 AARH, ASME B16.5
ISO-17292
0.5
1.5
CL.600
Flanged, RF, 125 to 250 AARH, ASME B16.5
API 6D
2
24
CL.150
Flanged, RF, 125 to 250 AARH, ASME B16.5
Check Valve
API 602
0.5
1.5
SW,600#, Piston Type
Dual Plate Check Valve
API 594
2
24
CL.150
API 602
0.5
1.5
SW,600#
BS 1873
2
12
API 602
0.5
BS 1873
ASME B16.5
Ball Valve (Full Bore)
Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE
SW, RF, 125 to 250 AARH, ASME B16.5 Wafer Lug Type, to suit Flanges ASME B16.5 CL.150, RF, 125 to 250 AARH SW, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A105, Trim : 13% Cr + Stellite 6 Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6
CL.150
Flanged, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6
1.5
SW,800#
SW, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A105, Trim : 13% Cr + Stellite 6
2
24
CL.150
Flanged, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6
0.5
1.5
M
CS ASTM A105
M
CS ASTM A105
F30
-
CS ASTM A105
FB30
-
CS ASTM A105
SB30
-
CS ASTM A105
SB130
Body: CS ASTM A105, Trim : 13% Cr + Stellite 6
Globe Valve
VO
Gate Valve
VG
OFF SPEC Socket weld Flange Weld Neck Flange
ASME B16.5
2
24
Blind Flange
ASME B16.5
0.5
24
Spectacle Blind
ASME B16.48
0.5
10
Spacer Ring / Paddle Blind
ASME B16.48
12
24
6500-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
CL300, RF, 125 to 250 AARH CL300, RF, 125 to 250 AARH CL300, RF, 125 to 250 AARH CL300, FF, 125 to 250 AARH, ASME B16.5 CL300, FF, 125 to 250 AARH, ASME B16.5
Appendix-2
F30
Page 2 of 4
PIPE CLASS 11A Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
COMPONENT NAME
DIMENSIONAL STANDARD
SIZE RANGE / NOM PIPE (inclusive)
Chk'd by : MANP/GANS
Rev. : 02A App'd by :EDIM
Date : 02.07.2014
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
SHORT CODE
ASME B16.5 CL. 300
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring
G30
NOTES
GASKETS
Spiral Wound Gasket
ANSI B16.20
6500-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
0.5
24
Appendix-2
Page 3 of 4
PIPE CLASS 11A REDUCER TABLE AND BRANCH TABLE Client : Basrah Gas Company
APPENDIX - 2
CYRK
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
Rev. : 02A App'd by :EDIM
Chk'd by : MANP/GANS
Date : 02.07.2014
LEGEND
REDUCER TABLE :
ABBREVIATION
DESCRIPTION
R
REDUCER (CONC / ECC)
24
SMALLER SIZE
20
R
18
R
R
16
R
R
R
14
R
R
R
12
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
10 8 6 4 3
R R
R
2
R
R
1.1/2
R
R
R
1
R
R
3/4
R
R
R
R
R
R
1.1/2
1
3/4
1/2 24
20
18
16
14
12
10
8
6
4
3
2
1/2
LARGER SIZE
BRANCH TABLE :
BRANCH SIZE
LEGEND ABBREVIATION
DESCRIPTION
T1
REDUCING TEE (BE)
24
T
20
T1
T
18
T1
T1
T
16
T1
T1
T1
T
14
T1
T1
T1
T1
T
12
T1
T1
T1
T1
T1
T
10
T1
T1
T1
T1
T1
T1
T
8
T3
T1
T1
T1
T1
T1
T1
T
6
T3
T3
T3
T1
T1
T1
T1
T1
T
4
T3
T3
T3
T3
T3
T3
T1
T1
T1
T
3
T3
T3
T3
T3
T3
T3
T3
T3
T1
T1
T
EQUAL TEE (BE)
T3
WELDOLET
T4
SOCKOLET
T
2
T3
T3
T3
T3
T3
T3
T3
T3
T3
T1
T1
T
1.1/2
T4
T4
T4
T4
T4
T4
T4
T4
T4
T1
T1
T1
T
T4
T4
T4
T4
T4
T4
T1
T1
T
T1
T1
T1
T
12
10
8
6
4
3
2
1.1/2
1
3/4
1 3/4 24
20
18
16
14
HEADER SIZE
-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
Page 4 of 4
PIPE CLASS 11B Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO# 012
Prp'd by : CYRK
Chk'd by : MANP/GANS
Rev. : 02A App'd by :EDIM
Date : 02.07.2014
DESIGN LIMIT:
PRESSURE Bar(g) TEMP (deg C)
18.7
16.6
14.5
12.8
10.9
50
100
150
200
250
1/2"-24"
SIZE RANGE (INCH)
DESIGN CODE
: ASME B31.3
PIPING MATERIAL
: CARBON STEEL
VALVE BODY
: CARBON STEEL
RATING
: ASME 150
VALVE TRIM
: 13%Cr./ SS 316L
FLANGE FACING
: RAISED FACE, 125 TO 250 AARH PER ASME B16.5
SPECIAL REQUIREMENT
: NACE
CORROSION ALLOWANCE
: 3.2 MM
PWHT
: ASME B31.3(W.T. > 20 MM)
Service
: Hydrocarbon with H2S
NOTES: 1
Pressure and temperature are as provided in NUOVOPIGNONE Doc. 50K72141/5
2
Upto NPS 1.5 ball valves shall be full bore type. For size NPS 2 and above full bore ball valves to be used only when indicated in PID
3
All materials in Sour service shall comply with NACE MR0175 / ISO 15156.
4
Piston type check valves are used in sizes upto NPS 1.5 for horizontal mounting only.
5
Weld seam shall be 100% RT / UT.
PIPING COMPONENTS COMPONENT NAME
Pipe
DIMENSIONAL STANDARD
ASME B36.10
SIZE RANGE / NOM PIPE (inclusive)
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
0.5
1.5
Seamless, PE
SCH-160
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
2
2
Seamless, BE
SCH-80 (5.54mm)
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
3
10
Seamless, BE
SCH-40
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
12
12
Seamless, BE
SCH-20 (6.35mm)
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
8.74mm
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
14 18
16 18
20
22
24
24
ASME B16.11
0.5
1.5
ASME B16.9
2
24
ASME B16.9
18
24
ASME B16.11
0.5
1.5
ASME B16.9
2
16
Seamless, BE ERW / SAW / EFW, BE ERW / SAW / EFW, BE ERW / SAW / EFW, BE
SCH-STD (9.53 mm) 10.31mm SCH-XS (12.7 mm)
SHORT CODE
NOTES
P
API 5L GR.B/A53 GR. B (Sour Service) API 5L GR.B/A53 GR. B (Sour Service) API 5L GR.B/A53 GR. B (Sour Service)
5
FITTINGS
90° Elbow
45° Elbow
Concentric Swage Nipple
Long Radius, Seamless, SW,6000# Long Radius, Seamless, BE Long Radius, Welded, BE Long Radius, Seamless, SW,6000# Long Radius, Seamless, BE Long Radius, Welded, BE
ASME B16.9
18
24
MSS SP-95
0.5
1.5
SW,6000#,PBE
ASME B16.9
2
16
Seamless, BE
ASME B16.9
18
24
Welded, BE
BS-3799
0.5
1.5
SW,6000#,PBE
ASME B16.9
0.5
16
Seamless, BE
CS ASTM A105N (Sour Service) M
M
M
Eccentric Reducer ASME B16.9
18
24
Welded, BE
ASME B16.11
0.5
1.5
Seamless, SW,6000#
CAP
Tee (Equal & Reducing)
CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service) CS ASTM A106 / ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service) CS ASTM A106 / ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service)
ASME B16.9
2
24
Seamless, BE
CS ASTM A234 Gr. WPB (Sour Service)
ASME B16.11
0.75
1.5
Seamless, SW,6000#
CS ASTM A105N (Sour Service)
ASME B16.9
2
16
Seamless, BE
ASME B16.9
18
24
Welded, BE
Appendix-2
EF
RC
RX
CS ASTM A105N (Sour Service) M
0-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
E
CS ASTM A105N (Sour Service) M
Concentric Reducer Eccentric Swage Nipple
CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service)
M
CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service)
CW
T & T1
Page 1 of 4
PIPE CLASS 11B Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO# 012
Prp'd by : CYRK
COMPONENT NAME
DIMENSIONAL STANDARD
SIZE RANGE / NOM PIPE (inclusive)
Chk'd by : MANP/GANS
Rev. : 02A App'd by :EDIM
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
Date : 02.07.2014
SHORT CODE
Full Coupling
ASME B16.11
0.5
1.5
SW,6000#
M
CS ASTM A105N (Sour Service)
CP
Half Coupling
ASME B16.11
0.5
1.5
SW,6000#
M
CS ASTM A105N (Sour Service)
CP1
Lateral Tee
ASME B16.9
2
24
BW
M
CS ASTM A234 Gr. WPB (Sour Service)
T5
Sockolet
MSS SP-97
1
1.5
SW
M
CS ASTM A105N (Sour Service)
T4
Weldolet
MSS SP-97
2
8
BW
M
CS ASTM A105N (Sour Service)
T3
Socket weld Flange
ASME B16.5
0.5
1.5
CL150, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F
Weld Neck Flange
ASME B16.5
2
24
CL150, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F
24
CL150, RF, 125 to 250 AARH
-
CS ASTM A105N (Sour Service)
FB
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB
NOTES
FLANGES
Blind Flange
ASME B16.5
0.5
Spectacle Blind
ASME B16.48
0.5
10
CL150, FF, 125 to 250 AARH, ASME B16.5
Spacer Ring / Paddle Blind
ASME B16.48
12
24
CL150, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB1
ASME B1.1 ; ASME B18.2.1 / ASME B18.2.2
0.5
24
-
-
ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM
B
ANSI B16.20
0.5
24
ASME B16.5 CL. 150
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring (Sour Service)
G
DESCRIPTION
ENDS
MATERIAL STANDARD
SHORT CODE
NOTES
Flanged, RF, 125 to 250 AARH, ASME B16.5 Flanged, RF, 125 to 250 AARH, ASME B16.5 Flanged, RF, 125 to 250 AARH, ASME B16.5
VB
2
VBB
2
VC
4
BOLTING Stud Bolt with 2 Hvy Hex Nuts GASKETS
Spiral Wound Gasket
VALVES VALVE TYPE
STD
NOM SIZE (inclusive)
Ball Valve (Reduced Bore)
API 6D
2
24
CL.150
ISO-17292
0.5
1.5
CL.150
API 6D
2
24
CL.150
Check Valve
API 602
0.5
1.5
SW,6000#, Piston Type
Dual Plate Check Valve
API 594
2
24
CL.150
API 602
0.5
1.5
SW,6000#
BS 1873
2
16
CL.150
Flanged, RF, 125 to 250 AARH, ASME B16.5
API 602
0.5
1.5
SW,6000#
SW, RF, 125 to 250 AARH, ASME B16.5
BS 1873
2
24
CL.150
Flanged, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE (Sour Service) Body: CS ASTM A105N, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A105N, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A105N, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6 (Sour Service)
ASME B16.5
0.5
1.5
CL300, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F30
24
CL300, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F30
24
CL300, RF, 125 to 250 AARH
-
CS ASTM A105N (Sour Service)
FB30
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB30
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB130
Ball Valve (Full Bore)
Globe Valve
Gate Valve
SW, RF, 125 to 250 AARH, ASME B16.5 Wafer Lug Type, to suit Flanges ASME B16.5 CL.150, RF, 125 to 250 AARH SW, RF, 125 to 250 AARH, ASME B16.5
VO
VG
OFF SPEC Socket weld Flange Weld Neck Flange Blind Flange
ASME B16.5 ASME B16.5
2 0.5
Spectacle Blind
ASME B16.48
0.5
10
CL300, FF, 125 to 250 AARH, ASME B16.5
Spacer Ring / Paddle Blind
ASME B16.48
12
24
CL300, FF, 125 to 250 AARH, ASME B16.5
0-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
Page 2 of 4
PIPE CLASS 11B Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO# 012
Prp'd by : CYRK
COMPONENT NAME
DIMENSIONAL STANDARD
SIZE RANGE / NOM PIPE (inclusive)
Chk'd by : MANP/GANS
Rev. : 02A App'd by :EDIM
Date : 02.07.2014
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
SHORT CODE
ASME B16.5 CL. 300
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring (Sour Service)
G30
NOTES
GASKETS
Spiral Wound Gasket
ANSI B16.20
0-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
0.5
24
Appendix-2
Page 3 of 4
PIPE CLASS 11B REDUCER TABLE AND BRANCH TABLE Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO# 012
Prp'd by : CYRK
Rev. : 02A App'd by :EDIM
Chk'd by : MANP/GANS
Date : 02.07.2014
LEGEND
REDUCER TABLE :
ABBREVIATION
DESCRIPTION
R
REDUCER (CONC / ECC)
SMALLER SIZE
24 20
R
18
R
16
R
R R
R
14
R
R
R
12
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
10 8 6 4 3
R R
R
2
R
R
1.1/2
R
R
R
1
R
R
3/4
R
R
R
R
R
R
1.1/2
1
3/4
1/2 24
20
18
16
14
12
10
8
6
4
3
2
1/2
LARGER SIZE
BRANCH TABLE :
BRANCH SIZE
LEGEND ABBREVIATION
DESCRIPTION
T1
REDUCING TEE (BE)
24
T
20
T1
T
18
T1
T1
T
16
T1
T1
T1
T
14
T1
T1
T1
T1
T
12
T1
T1
T1
T1
T1
T
10
T1
T1
T1
T1
T1
T1
T
8
T3
T1
T1
T1
T1
T1
T1
T
6
T3
T3
T3
T1
T1
T1
T1
T1
T
4
T3
T3
T3
T3
T3
T3
T1
T1
T1
T
3
T3
T3
T3
T3
T3
T3
T3
T3
T1
T1
T
2
T3
T3
T3
T3
T3
T3
T3
T3
T3
T1
T1
T
1.1/2
T4
T4
T4
T4
T4
T4
T4
T4
T4
T1
T1
T1
T
T4
T4
T4
T4
T4
T4
T1
T1
T
T1
T1
T1
T
2
1.1/2
1
3/4
1
T
EQUAL TEE (BE)
T3
WELDOLET
T4
SOCKOLET
3/4 24
20
18
16
14
12
10
8
6
4
3
HEADER SIZE
-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
Page 4 of 4
PIPE CLASS 13A Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
Chk'd by : MANP/GANS
Rev. : 02A App'd by :EDIM
Date : 02.07.2014
DESIGN LIMIT:
PRESSURE Bar(g)
50.3
49
47.8
46.9
44.5
50
100
150
200
250
TEMP (deg C)
1/2"-24"
SIZE RANGE (INCH)
DESIGN CODE
: ASME B31.3
PIPING MATERIAL
: CARBON STEEL
VALVE BODY
: CARBON STEEL
RATING
: ASME 300
VALVE TRIM
: 13%Cr./ SS 316L
FLANGE FACING
: RAISED FACE, 125 TO 250 AARH PER ASME B16.5
SPECIAL REQUIREMENT
: NIL
CORROSION ALLOWANCE
: 1.6 MM
PWHT
: ASME B31.3(W.T. > 20 MM)
Service
: Hydrocarbon
NOTES: 1
Pressure and temperature are as provided in NUOVOPIGNONE Doc. SOK 72147/S
2
Upto NPS 1.5 ball valves shall be full bore type. For size NPS 2 and above full bore ball valves to be used only when indicated in PID
3
Piston type check valves are used in sizes upto NPS 1.5 for horizontal mounting only.
4
Weld seam shall be 100% RT / UT.
PIPING COMPONENTS COMPONENT NAME
Pipe
DIMENSIONAL STANDARD
ASME B36.10
SIZE RANGE / NOM PIPE (inclusive)
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
0.5
1.5
Seamless, PE
SCH-80
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B
2
2
Seamless, BE
SCH-80 (5.54mm)
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B
3
10
Seamless, BE
SCH-40
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B
12
12
Seamless, BE
SCH-STD (9.53 mm)
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B
SCH-XS (12.7mm)
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B
14
16
18
18
20
20
24
24
0.5
1.5
Seamless, BE ERW / SAW / EFW, BE ERW / SAW / EFW, BE ERW / SAW / EFW, BE
SCH-XS (12.7mm)
API 5L GR.B/A53 GR. B
14.27 mm
API 5L GR.B/A53 GR. B
15.88 mm
API 5L GR.B/A53 GR. B
SHORT CODE
NOTES
P
4
FITTINGS ASME B16.11 90° Elbow
45° Elbow
Concentric Swage Nipple
Long Radius, Seamless, SW,6000# Long Radius, Seamless, BE Long Radius, Welded, BE Long Radius, Seamless, SW,6000# Long Radius, Seamless, BE Long Radius, Welded, BE
ASME B16.9
2
24
ASME B16.9
18
24
ASME B16.11
0.5
1.5
ASME B16.9
2
16
ASME B16.9
18
24
MSS SP-95
0.5
1.5
SW,6000#,PBE
CS ASTM A105 M
CS ASTM A234 Gr. WPB
E
CS ASTM A234 Gr. WPB W CS ASTM A105 M
CS ASTM A234 Gr. WPB
EF
CS ASTM A234 Gr. WPB W CS ASTM A106 / ASTM A234 Gr. WPB M
ASME B16.9
2
16
Seamless, BE
ASME B16.9
18
24
Welded, BE
CS ASTM A234 Gr. WPB W
CS ASTM A234 Gr. WPB
BS-3799
0.5
1.5
SW,6000#,PBE
CS ASTM A106 / ASTM A234 Gr. WPB
ASME B16.9
0.5
16
Seamless, BE
RC
Concentric Reducer Eccentric Swage Nipple
M
CS ASTM A234 Gr. WPB
RX
Eccentric Reducer ASME B16.9
18
24
Welded, BE
ASME B16.11
0.5
1.5
Seamless, SW,6000#
ASME B16.9
2
24
Seamless, BE
ASME B16.11
0.75
1.5
Seamless, SW,6000#
ASME B16.9
2
16
Seamless, BE
ASME B16.9
18
24
Welded, BE
CAP
Tee (Equal & Reducing)
CS ASTM A234 Gr. WPB W CS ASTM A105 M
0-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
CW CS ASTM A234 Gr. WPB CS ASTM A105
M
CS ASTM A234 Gr. WPB
T & T1
CS ASTM A234 Gr. WPB W
Page 1 of 3
PIPE CLASS 13A Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
COMPONENT NAME
DIMENSIONAL STANDARD
SIZE RANGE / NOM PIPE (inclusive)
Chk'd by : MANP/GANS
Rev. : 02A App'd by :EDIM
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
Date : 02.07.2014
SHORT CODE
Full Coupling
ASME B16.11
0.5
1.5
SW,6000#
M
CS ASTM A105
CP
Half Coupling
ASME B16.11
0.5
1.5
SW,6000#
M
CS ASTM A105
CP1
Sockolet
MSS SP-97
1
1.5
SW
M
CS ASTM A105
T4
Weldolet
MSS SP-97
2
8
BW
M
CS ASTM A105
T3
ASME B16.5
0.5
1.5
M
CS ASTM A105
F
M
CS ASTM A105
F
-
CS ASTM A105
FB
NOTES
FLANGES Socket weld Flange Weld Neck Flange
CL300, RF, 125 to 250 AARH CL300, RF, 125 to 250 AARH CL300, RF, 125 to 250 AARH
ASME B16.5
2
24
Blind Flange
ASME B16.5
0.5
24
Spectacle Blind
ASME B16.48
0.5
10
CL300, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70
SB
12
24
CL300, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70
SB1
0.5
24
-
-
ASTM A193 Gr. B7 / ASTM A194 Gr. 2H
B
0.5
24
ASME B16.5 CL. 300
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring
G
DESCRIPTION
ENDS
MATERIAL STANDARD
SHORT CODE
NOTES
Flanged, RF, 125 to 250 AARH, ASME B16.5 Flanged, RF, 125 to 250 AARH, ASME B16.5 Flanged, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE
VB
2
VBB
2
VC
3
Spacer Ring / Paddle Blind
ASME B16.48
BOLTING Stud Bolt with 2 Hvy ASME B1.1 ; ASME Hex Nuts B18.2.1 / ASME B18.2.2 GASKETS
Spiral Wound Gasket
ANSI B16.20
VALVES VALVE TYPE Ball Valve (Reduced Bore)
STD
NOM SIZE (inclusive)
API 6D
2
24
CL.300
ISO-17292
0.5
1.5
CL.300
API 6D
2
24
CL.300
Check Valve
API 602
0.5
1.5
SW,6000#, Piston Type
Dual Plate Check Valve
API 594
2
24
CL.300
API 602
0.5
1.5
SW,6000#
BS 1873
2
12
CL.300
Flanged, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6
API 602
0.5
1.5
SW,6000#
SW, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A105, Trim : 13% Cr + Stellite 6
BS 1873
2
24
CL.300
Flanged, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6
ASME B16.5
0.5
1.5
CL150, RF, 125 to 250 AARH
M
CS ASTM A105
F30
M
CS ASTM A105
F30
Ball Valve (Full Bore)
Globe Valve
Gate Valve
SW, RF, 125 to 250 Body: CS ASTM A105, AARH, ASME B16.5 Trim : 13% Cr + Stellite 6 Wafer Lug Type, to Body: CS ASTM A216 Gr. WCB, suit Flanges ASME Trim : 13% Cr + Stellite 6 B16.5 CL.150, RF, 125 to 250 AARH SW, RF, 125 to 250 Body: CS ASTM A105, AARH, ASME B16.5 Trim : 13% Cr + Stellite 6
VO
VG
OFF SPEC Socket weld Flange Weld Neck Flange Blind Flange
ASME B16.5
2
24
ASME B16.5
0.5
24
CL150, RF, 125 to 250 AARH CL150, RF, 125 to 250 AARH
-
CS ASTM A105
FB30
-
CS ASTM A516 Gr. 70
SB30
Spectacle Blind
ASME B16.48
0.5
10
CL150, FF, 125 to 250 AARH, ASME B16.5
Spacer Ring / Paddle Blind
ASME B16.48
12
24
CL150, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70
SB130
ANSI B16.20
0.5
24
ASME B16.5 CL. 150
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring
G30
GASKETS
Spiral Wound Gasket
0-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
Page 2 of 3
PIPE CLASS 13A REDUCER TABLE AND BRANCH TABLE Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
Rev. : 02A App'd by :EDIM
Chk'd by : MANP/GANS
Date : 02.07.2014
LEGEND
REDUCER TABLE :
ABBREVIATION
DESCRIPTION
R
REDUCER (CONC / ECC)
24
SMALLER SIZE
20
R
18
R
R
16
R
R
R
14
R
R
R
12
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
10 8 6 4 3
R R
R
2
R
R
1.1/2
R
R
R
1
R
R
3/4
R
R
R
R
R
R
1.1/2
1
3/4
1/2 24
20
18
16
14
12
10
8
6
4
3
2
1/2
LARGER SIZE
BRANCH TABLE :
BRANCH SIZE
LEGEND ABBREVIATION
DESCRIPTION
T1
REDUCING TEE (BE)
24
T
20
T1
T
18
T1
T1
T
16
T1
T1
T1
T
14
T1
T1
T1
T1
T
12
T1
T1
T1
T1
T1
T
10
T1
T1
T1
T1
T1
T1
T
8
T3
T1
T1
T1
T1
T1
T1
T
6
T3
T3
T3
T1
T1
T1
T1
T1
T
4
T3
T3
T3
T3
T3
T3
T1
T1
T1
T
3
T3
T3
T3
T3
T3
T3
T3
T3
T1
T1
T
EQUAL TEE (BE)
T3
WELDOLET
T4
SOCKOLET
T
2
T3
T3
T3
T3
T3
T3
T3
T3
T3
T1
T1
T
1.1/2
T4
T4
T4
T4
T4
T4
T4
T4
T4
T1
T1
T1
T
T4
T4
T4
T4
T4
T4
T1
T1
T
T1
T1
T1
T
12
10
8
6
4
3
2
1.1/2
1
3/4
1 3/4 24
20
18
16
14
HEADER SIZE
-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
Page 3 of 3
PIPE CLASS 13E Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Rev. : 02A
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
Date : 02.07.2014
Chk'd by : MANP/GANS
App'd by :EDIM
DESIGN LIMIT:
PRESSURE Bar(g) TEMP (deg C)
50.3
49
47.8
46.9
44.5
50
100
150
200
250
1/2"-24"
SIZE RANGE (INCH)
DESIGN CODE
: ASME B31.3
PIPING MATERIAL
: CARBON STEEL
VALVE BODY
: CARBON STEEL
RATING
: ASME 300
VALVE TRIM
: 13%Cr./ SS 316L
FLANGE FACING
: RAISED FACE, 125 TO 250 AARH PER ASME B16.5
SPECIAL REQUIREMENT : NACE
CORROSION ALLOWANCE
: 3.2 MM
PWHT
Service
: Hydrocarbon with H2S
: ASME B31.3(W.T. > 20 MM)
NOTES: 1
Pressure and temperature are as provided in NUOVOPIGNONE Doc. SOK 72148/S
2
Upto NPS 1.5 ball valves shall be full bore type. For size NPS 2 and above full bore ball valves to be used only when indicated in PID
3
All materials in Sour service shall comply with NACE MR0175 / ISO 15156.
4
Piston type check valves are used in sizes upto NPS 1.5 for horizontal mounting only.
5
Weld seam shall be 100% RT / UT.
PIPING COMPONENTS COMPONENT NAME
Pipe
DIMENSIONAL STANDARD
SIZE RANGE / NOM PIPE (inclusive)
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
SCH-160
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
SHORT CODE
NOTES
0.5
1.5
Seamless, PE
2
8
Seamless, BE
SCH-80
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
10
16
Seamless, BE
12.7 mm
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
18
20
ERW / SAW / EFW, BE
SCH-40
API 5L GR.B/A53 GR. B (Sour Service)
5
22
ERW / SAW / EFW, BE
15.69mm
API 5L GR.B/A53 GR. B (Sour Service)
5
24
24
ERW / SAW / EFW, BE
SCH-40 (17.48)
API 5L GR.B/A53 GR. B (Sour Service)
5
0.5
1.5
Long Radius, Seamless, SW,6000#
ASME B36.10
22
P
FITTINGS ASME B16.11 90° Elbow
45° Elbow
Concentric Swage Nipple
ASME B16.9
2
24
ASME B16.9
18
24
ASME B16.11
0.5
1.5
ASME B16.9
2
16
ASME B16.9
18
24
Long Radius, Seamless, BE Long Radius, Welded, BE Long Radius, Seamless, SW,6000# Long Radius, Seamless, BE Long Radius, Welded, BE
MSS SP-95
0.5
1.5
SW,6000#,PBE
ASME B16.9
2
16
Seamless, BE
ASME B16.9
18
24
Welded, BE
BS-3799
0.5
1.5
SW,6000#,PBE
ASME B16.9
0.5
16
Seamless, BE
CS ASTM A105N (Sour Service) M
M
M
M
Eccentric Reducer ASME B16.9
18
24
Welded, BE
ASME B16.11
0.5
1.5
Seamless, SW,6000#
CAP
Tee (Equal & Reducing)
CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service) CS ASTM A106 / ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service) CS ASTM A106 / ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service)
ASME B16.9
2
24
Seamless, BE
CS ASTM A234 Gr. WPB (Sour Service)
ASME B16.11
0.75
1.5
Seamless, SW,6000#
CS ASTM A105N (Sour Service)
ASME B16.9
2
16
Seamless, BE
ASME B16.9
18
24
Welded, BE
Appendix-2
EF
RC
RX
CS ASTM A105N (Sour Service) M
0-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
E
CS ASTM A105N (Sour Service)
Concentric Reducer Eccentric Swage Nipple
CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service)
M
CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service)
CW
T & T1
Page 1 of 4
PIPE CLASS 13E Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Rev. : 02A
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
Date : 02.07.2014
Chk'd by : MANP/GANS
App'd by :EDIM
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
SHORT CODE
1.5
SW,6000#
M
CS ASTM A105N (Sour Service)
CP
0.5
1.5
SW,6000#
M
CS ASTM A105N (Sour Service)
CP1
1
1.5
SW
M
CS ASTM A105N (Sour Service)
T4
MSS SP-97
2
8
BW
M
CS ASTM A105N (Sour Service)
T3
ASME B16.5
0.5
1.5
CL300, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F
24
CL300, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F
-
CS ASTM A105N (Sour Service)
FB
COMPONENT NAME
DIMENSIONAL STANDARD
SIZE RANGE / NOM PIPE (inclusive)
Full Coupling
ASME B16.11
0.5
Half Coupling
ASME B16.11
Sockolet
MSS SP-97
Weldolet
NOTES
FLANGES Socket weld Flange Weld Neck Flange
ASME B16.5
2
Blind Flange
ASME B16.5
0.5
24
CL300, RF, 125 to 250 AARH
Spectacle Blind
ASME B16.48
0.5
10
CL300, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB
Spacer Ring / Paddle Blind
ASME B16.48
12
24
CL300, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB1
0.5
24
-
-
ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM
B
0.5
24
ASME B16.5 CL. 300
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring (Sour Service)
G
DESCRIPTION
ENDS
MATERIAL STANDARD
SHORT CODE
NOTES
VB
2
VBB
2
VC
4
BOLTING Stud Bolt with 2 Hvy ASME B1.1 ; ASME Hex Nuts B18.2.1 / ASME B18.2.2 GASKETS
Spiral Wound Gasket
ANSI B16.20
VALVES VALVE TYPE Ball Valve (Reduced Bore)
STD
NOM SIZE (inclusive)
Flanged, RF, 125 Body: CS ASTM A216 Gr. WCB, to 250 AARH, ASME Trim: 13% Cr./SS316L, B16.5 Seat : PTFE (Sour Service) Flanged, RF, 125 Body: CS ASTM A216 Gr. WCB, to 250 AARH, ASME Trim: 13% Cr./SS316L, B16.5 Seat : PTFE (Sour Service) Flanged, RF, 125 Body: CS ASTM A216 Gr. WCB, to 250 AARH, ASME Trim: 13% Cr./SS316L, B16.5 Seat : PTFE (Sour Service) Body: CS ASTM A105N, SW, RF, 125 to 250 Trim : 13% Cr + Stellite 6 AARH, ASME B16.5 (Sour Service) Wafer Lug Type, to Body: CS ASTM A216 Gr. WCB, suit Flanges ASME Trim : 13% Cr + Stellite 6 B16.5 CL.150, RF, (Sour Service) 125 to 250 AARH Body: CS ASTM A105N, SW, RF, 125 to 250 Trim : 13% Cr + Stellite 6 AARH, ASME B16.5 (Sour Service) Flanged, RF, 125 Body: CS ASTM A216 Gr. WCB, to 250 AARH, ASME Trim : 13% Cr + Stellite 6 B16.5 (Sour Service) Body: CS ASTM A105N, SW, RF, 125 to 250 Trim : 13% Cr + Stellite 6 AARH, ASME B16.5 (Sour Service) Flanged, RF, 125 Body: CS ASTM A216 Gr. WCB, to 250 AARH, ASME Trim : 13% Cr + Stellite 6 B16.5 (Sour Service)
API 6D
2
24
CL.300
ISO-17292
0.5
1.5
CL.300
API 6D
2
24
CL.300
Check Valve
API 602
0.5
1.5
SW,6000#, Piston Type
Dual Plate Check Valve
API 594
2
24
CL.300
API 602
0.5
1.5
SW,6000#
BS 1873
2
12
CL.300
API 602
0.5
1.5
SW,6000#
BS 1873
2
24
CL.300
ASME B16.5
0.5
1.5
CL150, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F30
24
CL150, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F30
-
CS ASTM A105N (Sour Service)
FB30
Ball Valve (Full Bore)
Globe Valve
Gate Valve
VO
VG
OFF SPEC Socket weld Flange Weld Neck Flange
ASME B16.5
2
Blind Flange
ASME B16.5
0.5
24
CL150, RF, 125 to 250 AARH
Spectacle Blind
ASME B16.48
0.5
10
CL150, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB30
Spacer Ring / Paddle Blind
ASME B16.48
12
24
CL150, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB130
0-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
Page 2 of 4
PIPE CLASS 13E Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Rev. : 02A
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
Date : 02.07.2014
COMPONENT NAME
DIMENSIONAL STANDARD
SIZE RANGE / NOM PIPE (inclusive)
Chk'd by : MANP/GANS
App'd by :EDIM
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
SHORT CODE
ASME B16.5 CL. 150
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring (Sour Service)
G30
NOTES
GASKETS
Spiral Wound Gasket
ANSI B16.20
0-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
0.5
24
Appendix-2
Page 3 of 4
PIPE CLASS 13E REDUCER TABLE AND BRANCH TABLE Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
Rev. : 02A App'd by :EDIM
Chk'd by : MANP/GANS
Date : 02.07.2014
LEGEND
REDUCER TABLE :
ABBREVIATION
DESCRIPTION
R
REDUCER (CONC / ECC)
SMALLER SIZE
24 20
R
18
R
R
16
R
R
R
14
R
R
R
12
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
10 8 6 4 3
R R
R
2
R
R
1.1/2
R
R
R
1
R
R
3/4
R
R
R
R
R
R
1.1/2
1
3/4
1/2 24
20
18
16
14
12
10
8
6
4
3
2
1/2
LARGER SIZE
BRANCH TABLE :
BRANCH SIZE
LEGEND ABBREVIATION
DESCRIPTION
T1
REDUCING TEE (BE)
24
T
20
T1
T
18
T1
T1
T
16
T1
T1
T1
T
14
T1
T1
T1
T1
T
12
T1
T1
T1
T1
T1
T
10
T1
T1
T1
T1
T1
T1
T
8
T3
T1
T1
T1
T1
T1
T1
T
6
T3
T3
T3
T1
T1
T1
T1
T1
T
4
T3
T3
T3
T3
T3
T3
T1
T1
T1
T
3
T3
T3
T3
T3
T3
T3
T3
T3
T1
T1
T
2
T3
T3
T3
T3
T3
T3
T3
T3
T3
T1
T1
T
1.1/2
T4
T4
T4
T4
T4
T4
T4
T4
T4
T1
T1
T1
T
T4
T4
T4
T4
T4
T4
T1
T1
T
T1
T1
T1
T
2
1.1/2
1
3/4
1
T
EQUAL TEE (BE)
T3
WELDOLET
T4
SOCKOLET
3/4 24
20
18
16
14
12
10
8
6
4
3
HEADER SIZE
-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
Page 4 of 4
Appendix-3: Material of Construction for Valves
6500-WOP-C000-ISGP-U40300-MP-7737-20001, 02A.doc
APPENDIX 3: MATERIAL OF CONSTRUCTION FOR VALVES CLASS
VALVE TYPE
VALVE BODY
PLUG/ DISC/ WEDGE OR BALL
STEM / TRUNNION
HARD FACING
SEATS
PACKING
GASKETS
BOLTING
SOUR SERVICE
GATE, GLOBE & CHECK VALVES
ASTM 105N ASTM A216 Gr. WCB/WCC
13% Cr. / SS 316L
13% Cr. / SS 316L
STELLITE 6
NO
FLEX GRAPHITE
GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE
ASTM A193- B7M ASTM A194 - 2HM
YES
BALL VALVE
ASTM 105N ASTM A216 Gr. WCB/WCC
13% Cr. / SS 316L
13% Cr. / SS 316L
NO
PTFE
VITON "B" OR GRAPHITE
GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE
ASTM A193- B7M ASTM A194 - 2HM
YES
GATE, GLOBE & CHECK VALVES
ASTM 105N ASTM A216 Gr. WCB/WCC
13% Cr. / SS 316L
13% Cr. / SS 316L
STELLITE 6
NO
FLEX GRAPHITE
GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE
ASTM A193- B7 ASTM A194 - 2H
NO
BALL VALVE
ASTM 105N ASTM A216 Gr. WCB/WCC
13% Cr. / SS 316L
13% Cr. / SS 316L
NO
PTFE
VITON "B" OR GRAPHITE
GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE
ASTM A193- B7M ASTM A194 - 2HM
NO
11B, 13E
11A/ 13A
GENERAL NOTES : 1. VENDOR TO CONFIRM THE SUITABILITY OF SEALS, SEAT INSERTS, BEARINGS, SPRINGS, RETAINERS, GASKETS MATERIALS FOR THE INTENDED SERVICES. 2. IN ADDITION TO ABOVE, THE AMNDATORY REQUIREMENTS OF THE APPLICABLE MESC SPE 77/** SPECIFICATIONS AS LISTED IN THE RELATIVE VALVE MESC DATA SHEET SHALL BE MET. 3. VALVE PACKING MATERIAL REQUIREMENTS SHALL MEET THE MESC SPECIFICATION SPE 85/200 AND PACKING TYPE TO SUIT THE INTENDED SERVICE AS PER VALVE MESC DATA SHEET 4. CORROSION ALLOWANCE FOR VALVE BODY SHALL BE AS PER THE APPLICABLE PIPING CLASS. 5. WHERE SOUR SERVICE IS INDICATED, ALL MATERIAL SHALL CONFORM TO NACE MR 0175/ ISO 15156- 2011
6500‐WOP‐C000‐ISGP‐U40300‐MP‐7737‐20001, Rev‐02A
Appendix‐3: Page 1 of 1
REMARKS
Appendix-4: Work instruction - Flange Connectors and Pipe Clamp Connectors
6500-WOP-C000-ISGP-U40300-MP-7737-20001, 02A.doc
Restricted Flange Connectors and Pipe Clamp Connectors
Work instruction: Flange Connectors and Pipe Clamp Connectors Revision Information Description Revision 0
Reason - Clarification and reference to process isolation requirements - Warning added on inconsistent colour coding of PCC sealrings - More stringent requirements flange registration & “tagging‟ - Requirements and limitations for ”hotbolting‟ added - Gasket acceptance criteria
Target group
The target group consists of those who carry out work on flange connections and pipe clamp connectors and those who provide supervision for this type of work. This regards all assets (BGC). In case of conflicts with other (external) instructions or guidelines, this BGC Instruction is leading.
Identified risk/purpose
The purpose of this instruction is to specify guidelines and limitations for the making of flange, flange and pipe clamp connections in order to prevent harm to persons and the environment.
Instruction
Introduction: BGC‟s policy is to prevent leakages due to poor flange and pipe clamp connections. The measures to be taken must ensure that: Flange or pipe clamp connector (dis)assembly is carried out with the proper skills. The environment should be affected as little as possible. Unsafe situations, such as fire and emissions, are avoided.
Training requirements
Work on connections may only be carried out by certified flange fitters/technicians. Although currently no National recognised training requirements are within the Iraqi petrochemical industry, industry best practises should be strived for or use of contractors own training courses which should be first acknowledged by BGC.
Unless specifically mentioned the standard validity of the training is 5 years. After this period a new training needs to be followed or alternatively a „refresher‟ training should be done. During execution of the work with hydraulic equipment with two persons, both these persons shall meet the mentioned trainings / competence requirements.
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Restricted Flange Connectors and Pipe Clamp Connectors Specifically for maintenance work on Freon cooling equipment it is stated that, in addition to the above mentioned training requirements, only specially certified technicians are allowed to perform maintenance tasks.
Flange connections – execution of work Process isolation and dismounting of flanges (including spectacle blinds and spades) is included within the scope of this instruction. However, for detailed instructions related to isolation itself, refer to the BGC operations or the BGC safeguarding plan, see [ref 8] for details from other assets plans. “Hotbolting‟, the replacement of individual bolts with the system still containing process or utility fluids under pressure, is a potentially hazardous operation and currently within BGC it is reviewed on a case by case basis allowed, see [ref. 10] for details from other assets Prior to bolt torquing / tensioning a LMRA (“Last Minute Risk Assessment‟) should be executed. See appendix 7 for a specific checklist. Bolts and threaded studs can be re-used, but only if the stud thread and the nut are still functional without visible damage on the thread. Compliant to the BGC piping classes (or accepted contractors) the bolt length shall be such that 2 threats are protruding from the nut (torquing). For bolt tensioning, an additional length of a least 1 time the bolt diameter is accounted for. Clean the flange face surfaces and grooves and check that they are in good condition: acceptance criteria according to appendix 4.1.For pipe clamp connectors refer to Appendix 6. Flanges must be aligned prior to assembly; criteria are specified in appendix 4.2. Use of centring pins is allowed. Use the prescribed bolts, gaskets and/or sealing rings (paragraph 5 of DEP 31.38.01.15 GEN ([ref. 1]): - for ring joints: check material via marking on the ring and color coding as outlined in appendix 2. - for pipe clamp connector seal rings: check material via marking on sealring or via specification as specified in appendix 3. Warning: color coding may not be reliable. - for spiral wound gaskets: verify that both inner and material are stainless steel Check bolt material B7 or L7 bout & 2H nut for sweet gas applications. B7M or L7M bolt & 2HM nut for sour gas applications. Identification of material coding is specified on the bolt top face and side face of the nut. Do not re-use gaskets. Exception: the seal rings of Pipe Clamp Connectors, but only when not damaged or scratched (see also appendix 6) Use the prescribed graphite grease as a lubricant (e.g. Molycote P1000) on the threads of the bolts and nuts, as well as on the surface between nut and flange (to ensure a controlled friction value). Note: The use of lubricants containing molybdenum disulphide like Molycote 3694 or Molycote G-N plus are not permitted (this can result in sulphide stress corrosion in the bolt material). Use of tightening tools as specified in appendix 5. Tighten the bolts according to the procedure as described in Appendix 5. During tightening, „flogging‟ of bolts using impact wrenches is not allowed. For dismounting, specific instructions (tools and procedures) are given in Appendix 9. Flange and flange connectors must be protected from corrosion as described in “Protection of flange and pipe connectors from corrosion” on the next page. The procedure with respect to preparation and execution of tightening pipe clamp connectors is specified in Appendix 6.
Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
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Restricted Flange Connectors and Pipe Clamp Connectors Protection of flanges and flange connectors against corrosion Maintenance of new and existing flanged connections (20°C to 120°C)
type of flange
“non-fixed' flanges: flanges which are unlikely to be disassembled over a period exceeding the major shutdown intervals
Conservation of bolts and nuts on the outside of the flange (or clamp)
Application of the waxcoating system on bolt and nut (including locally damaged outer surfaces of the flange itself) or: repair of the original coating
conservation of space in between the flanges
‘fixed' flanges: flanges which are unlikely to be dissembled (and/or permanent flanges) Application of organic coating (paint) system on bolt and nut (including locally damaged outer surfaces of the flange itself) or: repair of the original coating
For both fixed and non-fixed flanges: conservation of the space between the flanges including the threads (where reachable) using the wax-coating system (aerosol spray can).
Remark: Despite the enhanced corrosion resistance, the recently introduced „zinc plated‟ bolts and nuts also need to be conserved according to the table above.
For the wax coating 2 alternatives can be used: Correless or Tektyl. Corroless CCI400 is (unlike Tektyl) available in aerosol spray can and therefore a preferred option from practical point of view.
Instruction for applying wax-coating (after flange mounting and tightening): Degrease the flange connection. Remove any corrosion products on bolt, nut and/or space between the flanges (where possible) and wash down with fresh water and allow drying prior to application. When using Corroless: apply wax by using aerosol can on bolt, nut and/or space between the flanges (including the exposed thread). When using Tektyl: Apply a transparent primer layer valvoline Tectyl AM 210 or equivalent, and after at least 30 minutes drying, apply the final layer Valvoline Tectyl 132 or equivalent. Use of tape: With pipe systems that contain Freon, the flanges are wrapped with tape in order to detect Freon leakages. With other piping systems, permanent wrapping with tape is not permitted because of the danger of moisture of accumulation. Corrosion protection by taping is not permitted.
Maintenance of flanged connections > 120°C or < -20°C Flange connectors of pipe systems with an operating temperature exceeding 120°C or below -20°C should be protected according to the DEP coating specification 30.48.00.33 [6] or based on specific advice from the Materials & Corrosion Department.
Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
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Restricted Flange Connectors and Pipe Clamp Connectors
Flange Registration & labelling requirements: A flange registration form (Appendix A1) must be completed for all flanges so that the work carried out can be verified and recorded according to the quality system. In addition, all flange connections shall be “tagged‟ (applied with a physical label placed on or near the flange), see appendix A1.2 for an example and specific details. Above requirements are valid for all activities related to breaking and make-up of flanges; construction (new projects), major shutdowns, preventive and corrective maintenance activities. Although dismounting of flanges for process isolation purposes is included within the scope of this instruction, the specific requirements with respect to the registration and labelling of spades and spectacle blinds during isolation are not specified in this instruction. For this specific activity refer to the relevant BGC operations authority or safeguarding plan.
Handling problems or deviations If defects are ascertained during assembly or disassembly, the manager or supervisor on-site should be notified about them immediately. For example: in the case of corrosion or damage to gaskets or flanges or severe misalignments of the flanges. If the work involves deviation from [ref. 1] or the work is not within its scope, a plan of action must be drawn up. The plan must be submitted to BGC Maintenance Engineering (Discipline Mechanical Static) for approval. The plan should contain the following: • Details of flange connector (materials, type of gasket, sizes, etc) • Method of execution / procedure • Equipment to be used • A calculation to determine the required bolt strength, including the calculated bolt torque values.
Harmful substances During the disassembly of flange connectors, measures must be taken to collect any possible leaked fluids. Disassembly of flange connectors with asbestos-containing gasket materials: When disassembling flanges where asbestos-containing gaskets may be present specific precautions are in place, for details of how other assets perform this please see [ref. 5]. Application This instruction, and it‟s parts, apply to flange connectors and pipe clamp connectors of the following types: • ASME B 16.5 flanges • API 6A flanges • Pipe Clamp Connectors (example: Grayloc/Destec/Galperti), see also Appendix 6.
Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
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Restricted Flange Connectors and Pipe Clamp Connectors
References:
Ref. Title [1] Piping classes - Exploration and production Quality standards for pipingwork [3] requirements and gasket and flange states
Num. DEP 31.38.01.15 Gen
[4]
Torquing of flange bolts
Appendix B NSS 10-C-0-00
[5]
Work Instruction: Removal of asbestos gaskets
[6] [7] [8] [9] [10]
Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
DEP - External protective coatings for on- and offshore facilities Drawing up a safety plan Executing the safeguarding plan Guidelines for locking and tagging during isolation / safeguarding. Richtlijn hotbolting
Appendix A NSS 10-C-0-00
BGC-71.WI.76.14 DEP 30.48.00.33 EPE NAM-71.WI.30.08 NAM-71.WI.30.07 NAM-71.WI.30.09 NRG22280/09.95935 EP200906260213
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Restricted Flange Connectors and Pipe Clamp Connectors
Appendix 1: Flange registration and flange labelling‟ A1.1. Example of a flange registration form
FLANGE MAKE-UP CONTROL SHEET LOCATION Work order:
drawing nr.
Rev. №.
JOB DESCRIPTION : flens
№.
Condition of flange facing OK? (Appendix B4.1)
Type of gasket
Any remarks regarding misalignment (see also Appendix 4.2)
Torque
Force
(torquing)
(bolt tensioning)
Nm
kN
Done by:
Name: Signed:
Nm
kN
Name: Signed:
Nm
kN
Name: Signed:
Nm
kN
Name: Signed:
Nm
kN
Name: Signed:
Nm
kN
Name: Signed:
Nm
kN
Name: Signed:
THIS WORK HAS BEEN CARRIED OUT IN ACCORDANCE WITH BGC AUTHORISATION AND HAS BEEN SUPERVISED BY: NAME: Signed:
Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
DATE:
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Restricted Flange Connectors and Pipe Clamp Connectors
A1.2 Flange “labelling” (tagging) example By mounting a label (“tag‟) on the flanged connection, the entire working process (assembly, tightening, leak testing) is recorded and clearly visible. This reduces the risk on (future) flange leakages which could occur by incidentally skipping one or more of the several steps in the flange mounting procedure. An example of such a flange label is shown below.
Remarks: 1. Although this format is preferred as “best practice”, it is recognised that alternatives for this label are also possible (stickers, plastic labels without removable parts, e.a). 2. Minimum requirement of alternative labels is: - The label should be physically connected to or placed on the corresponding flange - The flange technician should sign off the label and also mark the corresponding torque value or bolt preload value [kN or bar] on the label.
Example of flange labelling:
Step 0: Connection of the label on the flange, as part of the preparation of a plant shutdown.
Tag nr:
Workorder:
--------------------
--------------------
Torque or tension load --------------------
Step 3: Fill in and remove after succesfull leak testing (e.g. nitrogen test) by Operations.
Step 2: Fill in and remove of this label after the bolts/studs have been tightnened with the correct torque / force by the flange technician / torquing crew
Step 1: Fill in and remove of this label after the flange has been aligned and applied with the correct gasket. Bolts/nuts already present but only hand tightened..
The removed labels should be stored/archived with the corresponding flange registration form. As a good practice, also the final remaining (white) tag should be removed at the end of the maintenance/shutdown activities and kept together with the other label parts.
An example of a more specific flange registration form in combination with a flange labelling system is shown on the next page. Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
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Restricted Flange Connectors and Pipe Clamp Connectors
A1.3 Example of a flange registration form combined with “labelling” Controlled tightening according to: DEP 31.38.01.15 DEP and/or BGC-PC-01 (BGC working instruction flange connections) Client:
Date:
Project:
Order nr:
Flange identification Drawing nr:
Rev nr:
Line ID:
Flange type: Pressure rating: Diameter flange:
Flange TAG nr : Number of bolts: Lubricant type:
Bolt size: Gasket type: Gasket material:
Name: ………………… ...Department: ………… ……
Signed:………….
Date:……………..
Inspection of flange, gasket and bolts/nuts Checklist: Flange sealing face clean and undamaged (no scratches and corrosion?)
Remarks:
Gasket new and undamaged? Bolt-nut thread easy to turn and without damage? Flange misalignment acceptable? (criteria according to Appendix 4)
(specify measured misalignment values when applicable) Add removed
Name: ………………… ...Department: ………… ……
Signed:………….
Date:……………..
label after completion
Information for controlled tightening Tensioning
Torquing
Tool registration nr: Number of tools Target force
Tool type Number of tools Target Torque value KN
Pressure – A
Nm Pump pressure
Bar
Bar
Pressure – B % Tool cover Pass 1 Pass 2
Bar 100% / 50% / 33% / 25% Pass 3 Pass 4 Add removed label after completion
BGCe:
………………… ...Department: ………… …… Signed:………….
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Date: 01-10-2013
Date:……………..
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Restricted Flange Connectors and Pipe Clamp Connectors Information leak testing Test medium: Test pressure: Result leaktest:
Name:
………………… ...Department: ………… …… Signed:………….
Date:……………..
Add removed label after completion
Tag nr:
Workorder:
--------------------
--------------------
Torque or tension load --------------------
As a good practice (good housekeeping), also the final remaining (white) tag should be removed at the end of the maintenance/shutdown activities and kept together with the other label parts.
Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
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Restricted Flange Connectors and Pipe Clamp Connectors
Appendix 2: Coding of gaskets A2.1 Ring joints Typically Ring Type Joints are not found on BGC locations, however in the event of high pressure applications in the future the following table has been provided.
Flange material: stainless steel – stainless steel stainless steel – carbon steel carbon steel – carbon steel
ring material marking S-316 D S
Material:
Coding on ring
SS Soft iron Soft iron
Green (none) (none)
S
A2.2 Spiral wound gaskets New spiral wound gaskets should consist of a stainless steel inner ring and outer ring. (consistent with BGC Piping class [1]), this is to prevent buckling and prevent blow out of the gasket due to instability. For existing rings it is known that different variants with regards to inner and outer ring material are still present. A CS outer ring may be acceptable for used based on the atmospheric conditions of the location but discussion with the TA would be first required.
The colour coding on the outside ring of a spiral wound gasket is consistent with ASME B16.20.
Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
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Restricted Flange Connectors and Pipe Clamp Connectors
Appendix 3: Colour coding of Pipe Clamp connector seal rings Seal ring material coding 17.4PH AISI 4140 AISI 4140
Hub material stainless steel – stainless steel stainless steel – carbon steel carbon steel – carbon steel
Material
Colour coding seal ring Green Blue Blue
SS Soft iron Soft iron
Warning: from previous BGC experience it is found that the color codings of the different sealring suppliers are not always consistent and therefore can deviate from the intended BGC specifications. For this reason, always check the actual material coding stamped on the sealring or check via the material specification documentation included with the sealring.
CLAMP STAINLESS STEEL
STAINLESS STEEL STAINLESS STEEL SEAL RING HUB SEAL RING
STAINLESS STEEL
MATERIAL CODING: COLOUR CODING:
17.4 PH
GREEN
CARBON STEEL CARBON STEEL SEAL RING MATERIAL CODING: AISI 4140 COLOUR CODING: BLUE
CARBON STEEL CARBON STEEL CARBON STEEL SEAL RING MATERIAL CODING: AISI 4140 COLOUR CODING: BLUE
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Restricted Flange Connectors and Pipe Clamp Connectors
Appendix 4: Criteria for flange face condition and flange alignment Condition of the flange facing and Gaskets facing (“raised face‟ and/or RTJ) A visual check is always required prior to mounting. The inspection should aim for: - Damage or scratches (especially radial grooves: no deeper than 0.3 mm and/or longer than 3 mm) - Presence of corrosion / pitting of the flange face - Gasket themselves should be free from any visible defects (as new condition)
ACCEPTANCE OF SPIRAL WOUND GASKETS (SPWD) All gaskets should be kept in a clean and grease free environment and segregated from carbon steel stock to prevent cross contamination. Where possible, gaskets should be left in the original packing until required and then handled with, clean grease-free gloves. Before placing a new SPWD gasket into a connection, please perform a quick visual check the following: 1. The stampings on the outer ring of the gasket show the correct type (spray paint marking will show filling material , but it is the stampings which are the most important) 2. The seating surfaces of the gasket on both sides : Are clean , grease and debris free (ensure the same of the flange faces) Are free from substantial damage or deeply embedded scratches and ensure (see example below): No graphite sealing surface damage. The removed graphite area shall not be longer than 5 mm OR exceed 50% of the total overall length of the gasket sealing surface width, whichever is the shorter OR be such that the inner windings are exposed. No corrosion / pitting on the gasket sealing face and outer ring. No evidence of compression of any part of the sealing surface. No evidence that the windings are loose or detached. No deeply embedded grooves should be present, especially in the radial direction, which remove excessive graphite layer or exposure through to windings.
Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
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Restricted Flange Connectors and Pipe Clamp Connectors Remark: In practice, during maintenance, normally no detailed check is done focusing on the levelness of the gasket face. Only in exceptional cases a detailed check may be required: - There is a specific concern regarding the condition of the facing - The flange facing has just been re-machined - Repeated flange leakages have occurred without a clear cause In those specific cases BGC inspection and engineering should be consulted. Criteria misalignment of flanges (all types): Specifically for new designs the criteria with respect to misalignment are shown in the table below.
However, for maintenance on existing flanges, it is recognized that in practice these criteria cannot be met. In most cases this is acceptable based on the justification that the flange connection has proven to be leak-tight prior to dismounting and this situation is restored after re-mounting. Therefore, the design criteria below should be seen as guidelines rather than mandatory criteria in maintenance situations. Acceptance of misalignment deviating from the criteria above could be done by the flange fitter and/or his supervisor, but only if they have got sufficient experience and competence. In case of doubt the BGC Inspection or BGC Maintenance Engineering department should be consulted.
Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
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Restricted Flange Connectors and Pipe Clamp Connectors Parallelism -allowable maximum offset (A - B) per flange in mm's static equipment flanges (criterion: 2.5 mm/m = 0.14 graden) size DN
150#
Rating 300# 600# 900# 1500# allowable difference A-B in mm's
15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600
0.22 0.25 0.27 0.32 0.38 0.48 0.57 0.7 0.86 1.02 1.21 1.33 1.49 1.59 1.75 2.03
0.24 0.29 0.31 0.39 0.41 0.52 0.64 0.79 0.95 1.11 1.3 1.46 1.62 1.78 1.94 2.29
0.24 0.29 0.31 0.39 0.41 0.52 0.68 0.89 1.05 1.27 1.4 1.51 1.71 1.86 2.03 2.35
0.3 0.33 0.37 0.44 0.54 0.6 0.73 0.95 1.17 1.37 1.52 1.6 1.76 1.97 2.14 2.6
0.3 0.33 0.37 0.44 0.54 0.67 0.78 0.98 1.21 1.46 1.68 1.87 2.06 2.29 2.46 2.92
2500# 0.33 0.35 0.4 0.51 0.59 0.76 0.89 1.21 1.38 1.68 1.91
rotating equipment flanges (criterion: 0.9 mm/m = 0.05 degrees) size DN
150#
300#
600#
Rating 900#
1500#
2500#
allowable difference A-B in mm's 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600
0.08 0.09 0.10 0.12 0.14 0.17 0.21 0.25 0.31 0.37 0.44 0.48 0.54 0.57 0.63 0.73
0.09 0.10 0.11 0.14 0.15 0.19 0.23 0.28 0.34 0.40 0.47 0.53 0.58 0.64 0.70 0.82
0.09 0.10 0.11 0.14 0.15 0.19 0.24 0.32 0.38 0.46 0.50 0.54 0.62 0.67 0.73 0.85
0.11 0.12 0.13 0.16 0.19 0.22 0.26 0.34 0.42 0.49 0.55 0.58 0.63 0.71 0.77 0.94
0.11 0.12 0.13 0.16 0.19 0.24 0.28 0.35 0.44 0.53 0.60 0.67 0.74 0.82 0.89 1.05
0.12 0.13 0.14 0.18 0.21 0.27 0.32 0.44 0.50 0.60 0.69
source: DEP 31.38.01.11-Gen. Appendix 12, table 1.
Remark: measurements A and B to be taken at the outer rim of the flange (see sketch)
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Restricted Flange Connectors and Pipe Clamp Connectors
Appendix 5: Bolt tightening procedure A5.1 Tool selection NOMINAL FLENSDIAMETER DN
Pressure rating 150# (PN 20)
300#
600#
900#
1500#
(PN 50)
(PN100)
(PN150)
(PN250)
2500# (PN420)
15 mm 100 mm (4”)
Use of mechanical torque wrench (1)
Use of hydraulic torque wrench
150 mm (6”) 200 mm (8”) 250 mm (10”) 300 mm (12”) 350 mm (14”) 400 mm (16”) 450 mm (18”)
Hydraulic bolt tensioning (2) (strain controlled tensioning)
500 mm (20”) 600 mm(24”)
(1): Only in cases where the use of a mechanical torque wrench is not possible due to limited space available the use of alternative tools (simple hand wrench) is allowed. (2): Bolt tensioning is specialist activity. Specific advice with respect to working procedures, tools and materials is beyond the scope of this working instruction. For the prescribed bolt forces / bolt stresses refer to chapter 5 of DEP 31.38.01.15 EPE-NL [1].
For tightening, „flogging‟ of bolts using impact wrenches (ring or or open impact spanner) is not allowed, see appendix 9 for details.
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Restricted Flange Connectors and Pipe Clamp Connectors A5.2. Torque values B16.5 and/or API 6A stud bolts (when applying a mechanical or a hydraulic torque wrench): “old” phenolic RTJ 3] Insulation set
sweet gas application (B7 / L7 bolts)
Sour gas application (B7M / L7M bolts)
/2 - UNC
80 Nm
61 Nm
46 Nm
/8 - UNC
155 Nm
118 Nm
87 Nm
/4 - UNC
270 Nm
206 Nm
152 Nm
/8 - UNC 1" - UNC
429 Nm
328 Nm
243 Nm
639 Nm
488 Nm
367 Nm
925 Nm
706 Nm
530 Nm
1285 Nm 1727 Nm 2261 Nm
981 Nm 1320 Nm 1727 Nm
738 Nm 992 Nm 1298 Nm
2894 Nm
2211 Nm
1662 Nm
3636 Nm
2777 Nm
2088 Nm
4493 Nm
3433 Nm
2581 Nm
5440 Nm
4157 Nm
3125 Nm
Bolt size 1 5 3 7
1
1 /8 - 8-UN 1
1 /4 - 8-UN 3
1 /8 - 8-UN 1
1 /2 - 8-UN 5 1 /8 - 8-UN 3
1 /4 - 8-UN 7
1 /8 - 8-UN 2" - 8-UN
Values based on friction coefficient =0.13 when applying Molycote 1000
(sweet and sour gas) In practice, these bolts are tightened using a mechanical torque wrench
In practice, these bolts are tightened using a hydraulic torque wrench
(3) RTJ insulation gaskets (material Phenolic) have been formally replaced by Pikotek gaskets (BGC Piping classes Chapter 5 of DEP [1] ) which can be torqued with the same value as normal gaskets. However, it is recognized that especially for carbon steel flanges the leak tightness of the Pikotek gasket can be problematic as a result of corrosion of the flange face. For those cases, the RTJ gasket is still an accepted choice. In parallel, an improved type of gasket is being developed for the future BGC piping classes called the “Pikotek tandem” which contains two active seals. This future standard is considered to provide the best solution for these problematic flanges. For additional advice BGC Maintenance Engineering (Discipline Mechanical Static) can be consulted.
Torque values for Teflon-coated bolts Teflon coated bolts (colour: blue) are an alternative to the conventional bolts where the Teflon coating provides both the lubricating function during tightening as well as conservation afterwards. Although BGC does not specify these in the piping classes, these bolts are applied in specific applications. The friction coefficient of these bolts are significantly lower compared to conventional lubricants which results in reduced tightening torques as specified in the table below: sweet gas (B7 / L7)
sour gas (B7M / L7M)
teflon-coated B7 bolt
teflon-coated B7M bolts
1/2" - UNC
47 Nm
36 Nm
5/8" - UNC
91 Nm
69 Nm
3/4" - UNC
159 Nm
121 Nm
7/8" - UNC
252 Nm
193 Nm
1" - UNC
376 Nm
287 Nm
1 1/8" - 8-UNC
544 Nm
415 Nm
1 1/4" - 8-UNC
756 Nm
577 Nm
1 3/8" - 8-UNC
1016 Nm
776 Nm
1 1/2" - 8-UNC
1330 Nm
1016 Nm
1 5/8" - 8-UNC
1702 Nm
1301 Nm
1 3/4" - 8-UNC
2139 Nm
1634 Nm
1 7/8" - 8-UNC
2643 Nm
2019 Nm
2" - 8-UNC
3204 Nm
2448 Nm
bolt size
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Values based on friction coefficient
=0.075 for Teflon-coating
Page: 16 of 24
Restricted Flange Connectors and Pipe Clamp Connectors A5.3. Tightening sequence (when applying a mechanical or a hydraulic torque wrench): • Cross pattern (see sketches below) • Repeat in 3 steps: 50%, 80% en 100% of the target value • Final additional step: clockwise sequence (each adjacent bolt) on 100% of the target value • Repeat this final step until nuts no longer turn.
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Restricted Flange Connectors and Pipe Clamp Connectors
Appendix 6: Mounting of Pipe Clamp Connectors (PCC‟s)
[photo: Destec] A6.1. Preparation of PCC‟s - The seal ring itself can be re-used (in contradiction to other type of flange gaskets). For the correct material coding of the seal ring refer to Appendix 3. Note the warning on possible color coding errors! - PCC‟s are particularly sensitive to damage of the sealing surface. Check if the seal ring and the conical sealing surfaces of the hub are fully clean and free from scratches, corrosion or other types of damage.
- Ensure that the two mating hubs are properly aligned relative from each other. - Prior to mounting the clamp the gap (“stand- off‟) between the seal ring and the flange facing should be checked as indicated in the figure below (use a finger to press: close the clearance on one side and measure the gap using the feeler gauge on the opposite side). For the stand-off criteria refer to the vendor instructions.
- When using standard bolts (either black or “zinc plated‟) the bolts and nuts need to be greased prior to assembling with Molycote 1000. When using teflon-coated bolts this is not required. - Also, the conical surfaces of the pipe clamp hubs should be greased according to the vendor instructions. The (default) lubricant Molycote 1000 can be used for this. - Mount the PCC according to the procedure as specified in section 6.2 with the torque target values (100% values) as specified in section 6.3 of this working instruction.
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Restricted Flange Connectors and Pipe Clamp Connectors A6.2. Tightening sequence PCC‟s • Cross pattern (see sketches below) • Repeat in 3 steps: 50%, 80% en 100% of the target value • Final additional step: clockwise sequence (each adjacent bolt) on 100% of the target value • Repeat this final step until nuts no longer turn. 1
4
3
2
[photo: Grayloc]
A6.3. Torquing of bolts PCC‟s
Bolt size 1
/2” – UNC
Bolts with conventional lubricant (Molycote 1000)
Teflon-coated bolts
18 Nm
11 Nm
1
/2” - UNC
35 Nm
22 Nm
5
/8” - UNC
73 Nm
45 Nm
3
/4” - UNC
121 Nm
76 Nm
7
/8” - UNC
217 Nm
136 Nm
1 /8” - 8-UNC
1
463 Nm
289 Nm
1 /8” - 8-UNC 2” – UNC
1688 Nm 2600 Nm
1055 Nm 1630 Nm
2 ½” - UNC
5090 Nm
3180 Nm
5
Remarks:
These values are target values; for specific leak tightness problems it is allowed to increase these values witha maximum of 20% without the risk on permanent deformations in the hub, the clamp or the bolt itself. These target values are generally applicable for the (4-bolted) PCC‟s of Grayloc, Galperti en Destec, despite the variations in the specified values as listed by these individual vendors.
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Restricted Flange Connectors and Pipe Clamp Connectors A6.4. Leak testing PCC‟s of Flexibles: Flexibles or “topside jumpers‟ consist of a hub connection on both sides of the flexible for mounting a PCC. After assembly and tightening of a PCC in these applications according to the instructions above, a leak test with nitrogen is normally performed. Specifically for testing of a flexible within a building he pressure of such a leak test should be limited to a maximum of 50 bar for the following reasons: - (strength) testing with high pressure gas is a potentially dangerous activity which should be avoided when possible from HSE point of view. (see also DEP 61.10.08.11). This is particularly valid in cased when the test with such a flexible is done inside a building. - The flexible itself, including the hub, has already passed a strength test (PED test, 1.5 x Pdesign). - This strength test is repeated every 6 years. - Leak testing on high pressure have no added value; the force equilibrium inside a PCC is such that an increased pressure results in additional seating stress on the seal ring, which is favourable in terms of leak tightness. These arguments could possibly also be used to justify leak tests on field locations at lower pressures (below the maximum operating pressure).
A6.5. Conservation of PCC‟s See paragraph “Conservation” in the general section of this working instruction.
A6.6. Dismounting PCC‟s • Verify that the piping or flexible is de-pressurised. Be aware of potential residual stresses or supporting forces, which could result in sudden dynamic movement of the piping or flexible during or after dismounting. • Relieve the tension in the individual bolts in a cross pattern, but remain the full nut on the thread. • Relieve the clamp parts from the hub gently using a hammer with a soft (rubber) head. • Turn the nuts further and relieve the clamp segments further until they are released from the sealring and the clamp segments are free to move / rotate. • Finally remove the bolts, nuts, clamp halfs and seal ring completely.
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Restricted Flange Connectors and Pipe Clamp Connectors
Appendix 7: LMRA Checklist for torquing / tensioning
1
Are the flange technicians qualified and competent?
Y/N
2
Has been verified that the work will be done on the correct flange(s) ?
Y/N
3
With hydraulic torquing/tensioning: is the flange correctly pre-assembled?
Y/N
4
Is the type of tool fit for the application and technically OK (calibrated?)
Y/N
5
Is the user of the tool familiar with the correct working / handling of the tool?
Y/N
6
Are the specific risks of working with the tool known?
Y/N
7
Is the working area accessible and can the flange be fully reached with the tools?
Y/N
8
Is there a contra-wrench (back-up) available to withstand the reaction force?
Y/N
9
For hydraulic tools: Has it been agreed that the person operating the wrench gives instructions to the person operating the pump (and not the other way around?)
Y/N
10
For hydraulic tools: Is direct communication possible (eye contact) possible between the operator of the wrench and the operator of the pump?
Y/N
11
When working on a scaffold: is the scaffold fit for the work?
Y/N
12
When working on a scaffold: is the scaffold certified / approved?
Y/N
13
Is a crane required in order to hoist the torquing/tensioning tools?
Y/N
14
Is a permit to work and a „Job Risk Analysis‟ available and has this been discussed with the parties involved?
Y/N
15
Is supervision (owner of work permit) during the job discussed and agreed?
Y/N
If the answer on one of the above questions is “NO”, discussion is required with the permit owner in order to define any additional measures, if necessary.
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Restricted Flange Connectors and Pipe Clamp Connectors
Appendix 8: Checklist for bolting activities (work preparation)
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Restricted Flange Connectors and Pipe Clamp Connectors
Appendix 9: Use of impact wrenches and pneumatic wrenches During tightening of stud bolts the use of hand wrenches such as open spanners or ring spanners is not allowed, Only in cases where the use of a mechanical torque wrench is not possible due to limited space available the use of alternative tools is permitted. See also appendix 5 for the correct tools for tightening. During dismounting of flanges the use of an impact spanners should be avoided; where possible use an alternative such as a ring spanner, a pneumatic wrench or hydraulic equipment. Specifically for dismounting of flanges the following instructions apply: 1. Only use a pneumatic wrench or hydraulic equipment if there is sufficient space available. Stay away from the reaction arm. Reed the vendors instructions carefully and follow them. 2. To avoid rotation of the nut a backup wrench (see photo‟s, also called „react back-up spanner‟) is a recommended tool to use. This can be applied for varying nut sizes. Use of this tool minimizes the risk of injuries to hands.
Examples of backup wrenches (various types / suppliers)
3. Incidentally, impact wrenches may be used when nuts cannot be dismounted using the recommended tools. (corroded nuts or difficult to reach). However, it is not allowed to „flog‟ these impact wrenches for a sustained period intensively. For those cases other alternatives should be considered to dismount the nuts from the studs (sawing, cutting or using a “nut splitter‟ ). 4. During dismounting open impact wrenches (open impact spanner) are not allowed. Ring impact spanners are however permitted. Open impact spanners have a higher risk on spring back and a higher risk on getting loose suddenly. Only in exceptional cases, after approval of the HMI/LVP of the location, a deviation is allowed, but only when the additional instructions as mentioned below are followed.
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Page: 23 of 24
Restricted Flange Connectors and Pipe Clamp Connectors Additional instructions when using impact wrenches If dismounting of bolts and nuts is only possible using impact wrenches, use the following precautions: 1. Ensure sufficient light and space is available on the working place. 2. Ensure the working place is clean and tidy (no risk on tripping / slipping). 3. Secure and mark the working place to avoid others getting hit. 4. If needed use a bucket to contain possible spills. 5. Check the impact wrenches: a. No sharp metal pieces due to mechanical damage on the tool. b. The impact wrench should not be greasy. d. Use a rope connected to the wrench which is properly connected. e. The wrench should have the correct size to match the nut size. 6. Execute the work with at least 2 persons. Hold the connected rope tightened during hammering on the wrench and clearly indicate to the other person when starting to hammer. 7. Avoid body parts in de „line-of-fire‟. 8. Take rest regularly to ease the muscles.
Open impact wrench/spanner
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Appendix-5: Testing Report and Condition/Repair Record Forms of Pressure Relief Valves
6500-WOP-C000-ISGP-U40300-MP-7737-20001, 02A.doc
APPENDIX 5A : TESTING REPORT FOR A PRESSURE-RELIEVING DEVICE
Date tested
Type
Device no.
Make
Unit
Style
Location
Material
Size
Special material
Inlet
Body
Orifice
Trim
Outlet
From unit
From spare stock or check of new device
Date last bench tested
Set pressure
Popped at
Check pressure
Set Pressure Check (dirty pop) pressure If set pressure changed new set pressure Test used Standard Dry seal Disposition To unit To spare To junk Condition Leaking Stuck Fouled Corroded Tested by
6500-WOP-C000-ISGP-U40300-MP-7737-20001 Rev 02A
APPENDIX 5B : CONDITION, REPAIR AND SETTING RECORD FOR A PRESSURE-RELIEVING DEVICE Manufacturer Figure no. Serial no. Order no. Material of body Trim Spring Bellows
Inlet, Size Outlet, Size Spring no. Spring Range orifice no. Valve factor B.D. adj. percent
Rating Rating
Orig. thickness of body Orig. thickness of outer port Max. pressure in @ deg. C Max. pressure out @ deg. C Bonnet test pressure
Sizing cond. Amount Mol. wt. or spec. grav. Rel. temperature Compression factor Percent accumulation Calculation area
Deposits PSV/ PRV No. Size
Location
SetReseat Relieving Pressure Pressure Pressure
6500-WOP-C000-ISGP-U40300-MP-7737-20001 Rev 02A
Remarks
Test Mediu m
Dismatled N Y
Disk Struck N Y
Nozzle None
Light
Medium Heavy
Body None
Light
Medium Heavy
Bonnet None
Light
Medium Heavy
Corrosion None
Light
Medium Heavy
Part
Date
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
SPECIFICATION FOR BROWNFIELD PIPING CLASS - A03E2B
DOCUMENT NUMBER
0000RP-C-G0-G000-PE-SPC-0002 DATE
February 2016
Rev
Description
Originator
Review
B05
Re-Issued for Use
A Henderson
C Caceres
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
Project Approval D Paisley
Date
15 February 2016
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 1 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
REVISION DESCRIPTION SHEET 0T
Rev
Para
Reason for Revision
A
Not Issued
B
Issued for Customer Review
0
Issued for Use
1
Re-Issued for Use – Water Injection (Source Water) added to Services
2
Re-Issued for Use – NDE and Valve Certification amended
3
Re-Issued for Use – Pipe Sizes 30” & 36” added to PMC
B04
Re-Issued for Use - Converted to Rumaila Project format, design temp changed to -2 deg C min /100 deg C max, new NDE, PWHT and hydrotest specifications references, hydrotest pressure changed, seamless pipe range increased, 42” and 48” sizes added, butterfly valve added, swing check valve added, double block and bleed valve added, valve coating and certification requirements changed, large paddle blank/spacer set data sheet added, orifice flange set data sheet added, bleed ring data sheet added, Y-type strainer and basket strainers added, flange isolation kits added Re-Issued for Use – piping materials and piping valve specifications removed, hydrotest pressure removed
B05
Hold No
Para
Description of Hold
Revision 0 to Revision 3 of this piping specification were prepared and issued by WorleyParsons for use by Rumaila Operating Organisation, and these revisions were used during 2013 - 2015. Revision B04 was prepared by BP Iraq NV and changes made during this revision were reviewed and accepted by Petrofac.
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
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RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
1
INTRODUCTION ................................................................................................................ 4
1.1
Scope ................................................................................................................................. 4
1.2
Definitions ........................................................................................................................... 4
1.3
Company Reference Documents ....................................................................................... 4
1.4
Class Numbering System ................................................................................................... 4
1.5
Valve Numbering System ................................................................................................... 6
1.6
Abbreviations ...................................................................................................................... 7
APPENDIX 1 - PIPING ITEM SHORT DESCRIPTIONS .......................................................... 9 APPENDIX 2 - PIPING ITEM LONG DESCRIPTIONS ........................................................... 18 APPENDIX 3 - VALVE AND SPECIAL PIPING ITEM DATA SHEETS ............................... 38
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
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Page 3 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
1 INTRODUCTION 1.1 Scope This specification defines the minimum material requirements for brownfield piping on the Rumaila Oil Field for Class 300 carbon steel piping for the services quoted within. It defines piping materials, components and valves for process piping systems but excludes instrument tubing, instrument valves and pipelines.
1.2 Definitions Definitions COMPANY
Rumaila Operating Organisation
PROJECT
Rumaila brownfields projects
SHALL AND MUST
A mandatory requirements
SHOULD
A provision which is not mandatory, but recommended as good practice
1.3 Company Reference Documents Doc Number
Title
0000BF-C-G0-G000-QA-SPC-0001
SPECIFICATION FOR WELDING, PWHT AND NDE OF PROCESS AND UTILITY PIPING
0000BF-C-G0-G000-PL-SPC-0001
SPECIFICATION FOR HYDROTESTING OF PIPELINES, PIPING SYSTEMS AND PRESSURE VESSELS
0000RP-C-G0-G000-QA-PRO-0003
MATERIAL TRACEABILITY AND CERTIFICATION SPECIFICATION
1.4 Class Numbering System The piping class designator consists of six fields containing one of two characters in each field. First Field – Mater ial The material field consists of one letter as specified below: Code Material A
Killed carbon steel – process system piping
B
Low temperature carbon steel
C
Low alloy steel AISI 4130
S
Stainless steel (316/316L dual certified)
U
Killed carbon steel - underground - externally coated and wrapped
Y
Killed carbon steel - pipelines
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
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Page 4 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Second Field – Flange Rating The flange rating field consists of a two-character number as specified below Code Flange Rating 01
ASME B16.5/16.47A Class150
03
ASME B16.5/16.47A Class 300
06
ASME B16.5/16.47A Class 600
09
ASME B16.5/16.47A Class 900
15
ASME B16.5/16.47A Class 1500
25
ASME B16.5/16.47A Class 2500
30
API 6A Class 3000
Third Field – Corr osion Allowance The third field defines the corrosion/erosion allowance and consists of one letter as specified in the table below. Code Corrosion Allowance B
3.0mm Non-NACE
E
3.0mm NACE
N
0.0mm NACE
Fourth Field - Sequence Number The fourth field consists of one number for various piping classes of a certain material, flange rating and corrosion allowance. Fif th Field - Sequence Letter The fifth field is “B” for all of this series of piping specifications to indicate “Brownfield”. Example of Piping Class Designat ion An example of a piping class designator is A01E2B Where 1st Field (Material)
A = killed carbon steel – process system piping
2nd Field (Flange Rating)
01 = ASME Class 150
3rd Field (Corrosion Allowance)
E = 3.0mm NACE
4th Field (Sequence Number)
2 = second piping material class of this material and pressure
5th Field (Sequence Letter)
B = brownfield
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
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Page 5 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
1.5 Valve Numbering System The valve designator consists of six or seven characters in four fields. First Field – Valve Type The valve type field consists of one or two letters as specified below: Code Material B
Reduced bore ball valve
BF
Full bore ball valve
BU
Butterfly valve
C
Check valve
CH
Choke valve
G
Gate valve
GL
Globe valve
M
Monoflange valve
Second Field – Flange Rating The flange rating field consists of a two-character number which is the same as specified previously for the Class Numbering System. Third Field – Material The material field consists of one letter which is the same as specified previously for the Class Numbering System. Fourth Field – Sequence Number The fourth field is a two-character number for various valves of a certain valve type, flange rating and material. Example of Valve Designation An example of a piping class designator is BF01A01 Where 1st Field (Valve Type)
BF = full bore ball valve
2nd Field (Flange Rating)
01 = ASME Class 150
3rd Field (Material)
A = killed carbon steel – process system piping
4th Field (Sequence Number)
01 = first valve of this type, flange rating and material
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
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Page 6 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
1.6 Abbreviations Abbreviations
Definition
BB
Bolted Bonnet
BE
Bevelled End
BLNK
Blank
BLD
Blind
BRN
Branch
CA
Corrosion Allowance
CL
Class
CR
Chrome
CS
Carbon Steel
DBB
Double Block & Bleed
DIA
Diameter
DIB
Double Inline Block
DIMS
Dimensions
DRG
Drawing
DSS
Duplex Stainless Steel
FB
Full Bore
FLG
Flange
FLX
Flexible
FG
Flexible Graphite
GALV
Galvanised
GO
Gear Operated
H
Horizontal
HDR
Header
HO
Handwheel Operated
HVY HEX
Heavy Hexagonal
IMP
Imperial
LEN
Length
LO
Lever Operated
MET
Metric
MFR
Manufacturer
MO
Molybdenum
NDL
Needle
NDT
Non Destructive Testing
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
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Page 7 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Abbreviations
Definition
NOM
Nominal
NPS
Nominal Pipe Size
OS&Y
Outside Screw & Yoke
OVL
Oval
PE
Plain End
PLT
Plated
PSI
Pounds Per Square Inch
RB
Reduced Bore
RF
Raised Face
RLF SYS
Relief System
RJ and RTJ
Ring Type Joint
SLD
Solid
SMLS
Seamless
SPCR
Spacer
SS
Stainless Steel
ST
Seat
STD
Standard
SW
Socket Weld
TRM
Trim
V
Vertical
VLV
Valve
WC
Tungsten Carbide
WDG
Wedge
WLD
Welded
WN
Weld Neck
W/O
Without
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
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Page 8 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
APPENDIX 1 - PIPING ITEM SHORT DESCRIPTIONS
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
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Page 9 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Class: A03E2B
Brownfield Class, Carbon Steel, Class 300, RF, 3 CA, NACE
Temperature / Pressure Limits
Default Schedule Table NPS WT (mm) SCH
Notes
ORIF
For use on orifice flanges only.
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
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Page 10 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Commodity Code
Size Range NPS
Description
Notes
Rev
OPT
B04
PIPE Pipe PPPC1HSMPE1602A
.5 – 1.5
PIPE, CS A106-B, SMLS, PE, SCH 160, B36.10M, NACE MR0175
PPPC1HSMBEXST2A
2–2
PIPE, CS A106-B, SMLS, BE, XS, B36.10M, NACE MR0175
PPPC1HSMBE0402A
3 – 16
PIPE, CS A106-B, SMLS, BE, SCH 40, B36.10M, NACE MR0175
PPPC1HSMBE0402A
18 – 24
PIPE, CS A106-B, SMLS, BE, SCH 40, B36.10M, NACE MR0175
PPPCPESCBE0402A
18 – 24
PPPCPESCBE8122A
30 – 30
PPPCPESCBE9382A
36 – 36
A03E2B-PIPE-001
42 – 42
A03E2B-PIPE-002
48 – 48
PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, SCH 40, B36.10M, NACE MR0175 PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, 20.62mm (0.812") WT, B36.10M, NACE MR0175 PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, 23.83mm (0.938") WT, B36.10M, NACE MR0175 PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, 26.97mm (1.062") WT, B36.10M, NACE MR0175 PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, 30.18mm (1.188") WT, B36.10M, NACE MR0175
PPPCPESMPE1602A
.5 – 1.5
PIPE, CS API 5L-BQ-PSL2, SMLS, PE, SCH 160, B36.10M, NACE MR0175
OPT
PPPCPESMBEXST2A
2–2
PIPE, CS API 5L-BQ-PSL2, SMLS, BE, XS, B36.10M, NACE MR0175
OPT
PPPCPESMBE0402A
3 – 24
PIPE, CS API 5L-BQ-PSL2, SMLS, BE, SCH 40, B36.10M, NACE MR0175
OPT
B04 B04
B04
FITTINGS Cap PCPC34SMBE16022
.5 – 1.5
CAP, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
PCPC34SMBEXST22
2–2
CAP, CS A234-WPB, SMLS, BE, XS, B16.9, NACE MR0175
PCPC34SMBE04022
3 – 24
CAP, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
PCPC34SMBE81222
30 – 30
CAP, CS A234-WPB, SMLS, BE, 20.62mm (0.812") WT, B16.9, NACE MR0175
PCPC34SMBE93822
36 – 36
CAP, CS A234-WPB, SMLS, BE, 23.83mm (0.938") WT, B16.9, NACE MR0175
A03E2B-FITT-001
42 – 42
CAP, CS A234-WPB, SMLS, BE, 26.97mm (1.062") WT, B16.9, NACE MR0175
B04
A03E2B-FITT-002
48 – 48
CAP, CS A234-WPB, SMLS, BE, 30.18mm (1.188") WT, B16.9, NACE MR0175
B04
P4LC34SMBE16022
.5 – 1.5
45 LR ELBOW, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
P4LC34SMBEXST22
2–2
45 LR ELBOW, CS A234-WPB, SMLS, BE, XS, B16.9, NACE MR0175
P4LC34SMBE04022
3 – 16
45 LR ELBOW, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
P4LC35WXBE04022
18 – 24
P4LC35WXBE81222
30 – 30
P4LC35WXBE93822
36 – 36
A03E2B-FITT-003
42 – 42
A03E2B-FITT-004
48 – 48
45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175 45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT, B16.9, NACE MR0175 45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT, B16.9, NACE MR0175 45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT, B16.9, NACE MR0175 45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT, B16.9, NACE MR0175
P9LC34SMBE16022
.5 – 1.5
90 LR ELBOW, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
P9LC34SMBEXST22
2–2
90 LR ELBOW, CS A234-WPB, SMLS, BE, XS, B16.9, NACE MR0175
P9LC34SMBE04022
3 – 16
90 LR ELBOW, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
P9LC35WXBE04022
18 – 24
P9LC35WXBE81222
30 – 30
P9LC35WXBE93822
36 – 36
90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175 90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT, B16.9, NACE MR0175 90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT, B16.9, NACE MR0175
45 Degree LR Elbow
SMLS
B04
B04 B04
90 Degree LR Elbow
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
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SMLS
B04
Page 11 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Commodity Code
Size Range NPS
Description
Notes
Rev
FITTINGS (cont) A03E2B-FITT-005
42 – 42
A03E2B-FITT-006
48 – 48
90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT, B16.9, NACE MR0175 90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT, B16.9, NACE MR0175
PTEC34SMBE16022
.5 – 1.5
TEE, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
PTEC34SMBEXST22
2–2
TEE, CS A234-WPB, SMLS, BE, XS, B16.9, NACE MR0175
PTEC34SMBE04022
3 – 16
TEE, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
PTEC35WXBE04022
18 – 24
TEE, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175 SMLS
PTEC35WXBE81222
30 – 30
PTEC35WXBE93822
36 – 36
A03E2B-FITT-007
42 – 42
A03E2B-FITT-008
48 – 48
TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT, B16.9, NACE MR0175 TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT, B16.9, NACE MR0175 TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT, B16.9, NACE MR0175 TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT, B16.9, NACE MR0175
B04 B04
Tee
B04
B04 B04
Reducing Tee PRTC34SMBE16022 PRTC34SMBEXBG22 PRTC34SMBE4BG22 PRTC34SMBE4BJ22 PRTC34SMBE04022 PRTC35WXBE04022 PRTC35WXBE42922 PRTC35WXBE46922 PRTC35WXBE46Z22 A03E2B-FITT-009 A03E2B-FITT-010 A03E2B-FITT-011 A03E2B-FITT-012 A03E2B-FITT-013 A03E2B-FITT-014 A03E2B-FITT-015
.75 – 1.5 .5 – 1 2–2 .75 – 1.5 3–4 1.5 – 1.5 3–4 2–2 4 – 16 3 – 14 18 – 24 8 – 20 30 – 30 10 – 24 36 – 36 16 – 24 36 – 36 30 – 30 42 - 42 16 – 24 42 - 42 30 – 30 42 - 42 36 – 36 48 - 48 24 - 24 48 - 48 30 - 30 48 - 48 36 - 36 48 - 48 42 - 42
RED. TEE, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175 RED. TEE, CS A234-WPB, SMLS, BE, XS X SCH 160, B16.9, NACE MR0175 RED. TEE, CS A234-WPB, SMLS, BE, SCH 40 X SCH 160, B16.9, NACE MR0175 RED. TEE, CS A234-WPB, SMLS, BE, SCH 40 X XS, B16.9, NACE MR0175 RED. TEE, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE SMLS MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT X SCH 40, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X SCH 40, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X SCH 40, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X 23.83mm (0.938") WT, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X SCH 40, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 23.83mm (0.938") WT, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 26.97mm (1.062") WT, B16.9, NACE MR0175
B04
B04 B04 B04 B04 B04 B04 B04
Concentric Reducer PRCC34SMBE16022 PRCC34SMBEXBG22 PRCC34SMBE4BG22 PRCC34SMBE4BJ22 PRCC34SMBE04022 PRCC35WXBE04022 PRCC35WXBE42922
.75 – 1.5 .5 – 1 2–2 .75 – 1.5 3–4 1.5 – 1.5 3–4 2–2 4 – 16 3 – 14 18 – 24 10 – 20 30 – 30 20 – 24
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
CONC REDUCER, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPB, SMLS, BE, XS X SCH 160, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPB, SMLS, BE, SCH 40 X SCH 160, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPB, SMLS, BE, SCH 40 X XS, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, SMLS NACE MR0175 CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT X SCH 40, B16.9, NACE MR0175
February 2016
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B04
Page 12 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Commodity Code
Size Range NPS
Description
Notes
Rev
FITTINGS (cont) PRCC35WXBE46922 PRCC35WXBE46Z22 A03E2B-FITT-016 A03E2B-FITT-017 A03E2B-FITT-018
36 – 36 24 – 24 36 – 36 30 – 30 42 - 42 30 – 30 42 - 42 36 – 36 48 - 48 42 - 42
CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X SCH 40, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X 23.83mm (0.938") WT, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 26.97mm (1.062") WT, B16.9, NACE MR0175
B04 B04 B04
Eccentric Reducer PREC34SMBE16022 PREC34SMBEXBG22 PREC34SMBE4BG22 PREC34SMBE4BJ22 PREC34SMBE04022 PREC35WXBE04022 PREC35WXBE42922 PREC35WXBE46922 PREC35WXBE46Z22 A03E2B-FITT-019 A03E2B-FITT-020 A03E2B-FITT-021
.75 – 1.5 .5 – 1 2–2 .75 – 1.5 3–4 1.5 – 1.5 3–4 2–2 4 – 16 3 – 14 18 – 24 10 – 20 30 – 30 20 – 24 36 – 36 24 – 24 36 – 36 30 – 30 42 - 42 30 – 30 42 - 42 36 – 36 48 - 48 42 - 42
ECC REDUCER, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPB, SMLS, BE, XS X SCH 160, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPB, SMLS, BE, SCH 40 X SCH 160, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPB, SMLS, BE, SCH 40 X XS, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT X SCH 40, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X SCH 40, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X 23.83mm (0.938") WT, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 26.97mm (1.062") WT, B16.9, NACE MR0175
SMLS
B04
B04 B04 B04
OLETS Flanged Pipet PLGC1B30XBGR2M2 PLGC1B304BGR2M2 PLGC1B304BJR2M2 PLGC1B30040R2M2 PLGC1B3042GR2M2 PLGC1B3042JR2M2 PLGC1B30429R2M2 PLGC1B3046JR2M2 PLGC1B30469R2M2 PLGC1B3042GR2M2
2–2 .5 – .5 3 – 24 .5 – 1.5 6 – 24 2–2 8 – 24 3–6 30 – 30 .5 – 1.5 30 – 30 2–2 30 – 30 3–6 36 – 36 2–2 36 – 36 3–6 30 – 30 .5 – 1.5
FLGD PIPET, CS A105N, CL300, XS X SCH 160, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, SCH 40 X SCH 160, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, SCH 40 X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, SCH 40, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, 20.62mm (0.812") WT X SCH 160, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, 20.62mm (0.812") WT X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, 20.62mm (0.812") WT X SCH 40, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, 23.83mm (0.938") WT X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, 23.83mm (0.938") WT X SCH 40, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, 20.62mm (0.812") WT X SCH 160, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
FP FP FP FP FP FP FP FP FP FP
Weldolet PLWC1B00XBGB222 PLWC1B004BGB222 PLWC1B004BJB222 PLWC1B00040B222 PLWC1B0042GB222
2–2 .5 – .5 3 – 24 .5 – 1.5 6 – 24 2–2 8 – 24 3–6 30 – 30 .5 – 1.5
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
WELDOLET, CS A105N, XS X SCH 160, BE, HDR/BRN, SP-97, NACE MR0175 WELDOLET, CS A105N, SCH 40 X SCH 160, BE, HDR/BRN, SP-97, NACE MR0175 WELDOLET, CS A105N, SCH 40 X XS, BE, HDR/BRN, SP-97, NACE MR0175 WELDOLET, CS A105N, SCH 40, BE, HDR/BRN, SP-97, NACE MR0175 WELDOLET, CS A105N, 20.62mm (0.812") WT X SCH 160, BE, HDR/BRN, SP97, NACE MR0175 February 2016
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Page 13 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Commodity Code
Size Range NPS
Description
Notes
Rev
OLETS (cont) PLWC1B0042JB222 PLWC1B00429B222 PLWC1B0046GB222 PLWC1B0046JB222 PLWC1B00469B222
30 – 30 2–2 30 – 30 3–6 36 – 36 .5 – 1.5 36 – 36 2–2 36 – 36 3–6
WELDOLET, CS A105N, 20.62mm (0.812") WT X XS, BE, HDR/BRN, SP-97, NACE MR0175 WELDOLET, CS A105N, 20.62mm (0.812") WT X SCH 40, BE, HDR/BRN, SP97, NACE MR0175 WELDOLET, CS A105N, 23.83mm (0.938") WT X SCH 160, BE, HDR/BRN, SP97, NACE MR0175 WELDOLET, CS A105N, 23.83mm (0.938") WT X XS, BE, HDR/BRN, SP-97, NACE MR0175 WELDOLET, CS A105N, 23.83mm (0.938") WT X SCH 40, BE, HDR/BRN, SP97, NACE MR0175
4 – 24 1–2 30 – 30 1–2 36 – 36 1–2
FLGD THERMA PIPET, CS A105N, CL300, SCH 40 X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD THERMA PIPET, CS A105N, CL300, 20.62mm (0.812") WT X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD THERMA PIPET, CS A105N, CL300, 23.83mm (0.938") WT X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
24 – 24 8–8 30 – 30 8–8 36 – 36 8 – 14 42 – 42 8 – 14 48 – 48 8 – 20
SWEEPOLET, CS A105N, SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175 SWEEPOLET, CS A105N, 20.62mm (0.812") WT X SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175 SWEEPOLET, CS A105N, 23.83mm (0.938") WT X SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175 SWEEPOLET, CS A105N, 26.97mm (1.062") WT X SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175 SWEEPOLET, CS A105N, 30.18mm (1.188") WT X SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175
Flanged Therma Pipet PLKC1B304BJR2M2 PLKC1B3042JR2M2 PLKC1B3046JR2M2
FTP
B04
FTP
B04
FTP
B04
Sweepolet PLUC1B00040B2M2 PLUC1B00429B2M2 PLUC1B00469B2M2 A03E2B-OLET-001 A03E2B-OLET-002
B04 B04
FLANGES Weld Neck Flange PFWC1B30RF16024
.5 – 1.5
WN FLG, CS A105N, CL300, RF, SCH 160, B16.5, NACE MR0175
PFWC1B30RFXST24
2–2
WN FLG, CS A105N, CL300, RF, XS, B16.5, NACE MR0175
PFWC1B30RF04024
3 – 24
WN FLG, CS A105N, CL300, RF, SCH 40, B16.5, NACE MR0175
PFWC1B30RF81225
30 – 30
PFWC1B30RF93825
36 – 36
A03E2B-FLAN-001
42 – 42
A03E2B-FLAN-002
48 – 48
WN FLG, CS A105N, CL300, RF, 20.62mm (0.812") WT, B16.47A, NACE MR0175 WN FLG, CS A105N, CL300, RF, 23.83mm (0.938") WT, B16.47A, NACE MR0175 WN FLG, CS A105N, CL300, RF, 26.97mm (1.062") WT, B16.47A, NACE MR0175 WN FLG, CS A105N, CL300, RF, 30.18mm (1.188") WT, B16.47A, NACE MR0175
B04 B04
Blind Flange PFBC1B30RF00024
.5 – 24
BLIND FLG, CS A105N, CL300, RF, B16.5, NACE MR0175
PFBC1B30RF00025
30 – 48
BLIND FLG, CS A105N, CL300, RF, B16.47A, NACE MR0175
B04
Weld Neck Orifice Flange Set POWC1B30RF160WL
1 – 1.5
POWC1B30RFXSTWL
2–2
POWC1B30RF040WL
3 – 24
WN ORIFICE FLG SET, CS A105N, CL300, RF, SCH 160, NPS 1/2 FLG TAPS, NACE MR0175, PER SP-P006 WN ORIFICE FLG SET, CS A105N, CL300, RF, XS, NPS 1/2 FLG TAPS, NACE MR0175, PER SP-P006 WN ORIFICE FLG SET, CS A105N, CL300, RF, SCH 40, NPS 1/2 FLG TAPS, NACE MR0175, PER SP-P006
B04 B04 B04
LINE BLANKS, SPACERS, BLEED RINGS AND STRAINERS Figure-8 Blank PK8C7G30RF000KB
.75 – 10
FIG-8 BLANK, CS A516-70, CL300, RF, B16.48, W/O ADD RAISED THK, NACE MR0175
Paddle Blank And Spacer Set PKTC7G30RF000KB
12 – 24
PKTC7G30RF000KB
30 – 42
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
PADDLE BLNK/SPCR SET, CS A516-70, CL300, RF, B16.48, W/O ADD RAISED THK, NACE MR0175 PADDLE BLNK/SPCR SET, CS A516-70,CL300,RF, W/O ADD RAISED THK, NACE MR0175, PER SP-P002 February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
B04 Page 14 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Commodity Code
Size Range NPS
Description
Notes
Rev
LINE BLANKS, SPACERS, BLEED RINGS AND STRAINERS (cont) Bleed Ring 3–6
BLEED RING, CS A105N, CL300, RF, NPS 1/2 TAPS, NACE MR0175, PER SPP012
A03E2B-LINE-002
4–8
A03E2B-LINE-003
10 – 24
Y-TYPE STRAINER, CS A105N, CL150, RF, SS316 ELEMENT, NACE MR0175, PER SP-P014 BASKET TYPE STRAINER, CS A105N, CL150, RF, SS316 ELEMENT, NACE MR0175, PER SP-P016
A03E2B-LINE-001
B04
Strainer B04 B04
GASKETS AND FLANGE ISOLATION KITS Gasket PGG153S5330BL01
.5 – 24
PGG153S5330BH01
30 – 48
GASKET, 316L SS-FG, SPIRAL WOUND, 1/8" (3.2 MM) THK, 316L SS INNER RING, 316L SS OUTER RING, CL300, B16.5, B16.20 GASKET, 316L SS-FG, SPIRAL WOUND, 1/8" (3.2 MM) THK, 316L SS INNER RING, 316L SS OUTER RING, CL300, B16.47A, B16.20
B04
Flange Isolation Kit A03E2B-GASK-001
FLANGE ISOLATION KIT, PIKOTEK VCS, CL300 RF, TEFLON, MYLAR SLEEVES, HCS WASHERS, NACE MR0175, PER SP-P018
.5 – 48
B04
BOLTS Continuous Thread Stud Bolt PB1BLC2ACS1G002 PB1BLC3ACS1G002
.5 – .875 50 – 1000 1 – 3.5 50 – 1000
STUD BOLT (CONT), CR-MO A193-B7, W/ 2 HVY HEX NUTS, A194-2H, B1.1, HOT-DIP GALV F2329, DIA (IMP) X LEN (MET) STUD BOLT (CONT), CR-MO A193-B7, W/ 3 HVY HEX NUTS, A194-2H, B1.1, HOT-DIP GALV F2329, DIA (IMP) X LEN (MET) VALVES
Gate Valve PVGC1B30RF61ZDG
.5 – 2
PVGC2S30RF8EZDH
3–8
PVGC2S30RF8EZDJ
10 – 24
PVGC2S30RFNAZDJ
30 – 48
GATE VALVE, CS A105N, CL300, RF, B16.5, B16.10 DIMS, API 602, OS&Y, BB, STD PORT, SLD WDG, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER G03A01, HO GATE VALVE, CS A216-WCB, CL300, RF, B16.5, B16.10 DIMS, API 600, OS&Y, BB, STD PORT, FLX WDG, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER G03A02, HO GATE VALVE, CS A216-WCB, CL300, RF, B16.5, B16.10 DIMS, API 600, OS&Y, BB, STD PORT, FLX WDG, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER G03A03, GO GATE VALVE, CS A216-WCB, CL300, RF, B16.47-A, B16.10 DIMS 30”- 36”, MFR DIMS 42”- 48”, B16.34, OS&Y, BB, STD PORT, FLX WDG, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER G03A04, GO
B04
Globe Valve PVLC1B30RF61ZG7
.5 – 1.5
PVLC2S30RF9AZG9
2–6
PVLC2S30RF9AZGB
8 – 12
GLOBE VALVE, CS A105N, CL300, RF, B16.5, B16.10 DIMS, T- BODY, API 602, OS&Y, BB, STD PORT, PLUG TYPE DISC, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER GL03A01, HO GLOBE VALVE, CS A216-WCB, CL300, RF, B16.5, B16.10 DIMS, T-BODY, BS 1873, OS&Y, BB, PLUG TYPE DISC, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER GL03A02, HO GLOBE VALVE, CS A216-WCB, CL300, RF, B16.5, B16.10 DIMS, T-BODY, BS 1873, OS&Y, BB, PLUG TYPE DISC, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER GL03A03, GO
B04
Check Valve PVCC1B30RF8DZC5
.5 – 1.5
PVCC2S30RF67ZC7
2 – 24
PVCC2S30RFMCZC7
30 – 48
A03E2B-VALV-001
6 – 12
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
CHECK VALVE, CS A105N, CL300, RF, B16.5, B16.10 DIMS, BALL (SPRING), API 602, BC, API TRIM 12, H OR V UP, B7M/2HM, NACE MR0175/ISO 15156, PER C03A01 CHECK VALVE, CS A216-WCB, CL300, RF, B16.5, API 594 DIMS, DUAL PLT, THRU DRILLED LUG, API 594 (RETAINERLESS), API TRIM 12, H OR V UP, CHK NACE MR0175/ISO 15156, 316 SS PIN, INCONEL-X SPRING, PER C03A02 CHECK VALVE, CS A216-WCB, CL300, RF, B16.47-A, API 594 DIMS 30”- 36” MFR DIMS 42”- 48”, DUAL PLT, DBL FLG, API 594 (RETAINERLESS), API CHK TRIM 12, H OR V UP, NACE MR0175/ISO 15156, 316 SS PIN, INCONEL- X SPRING, PER C03A03 CHECK VALVE, CS A105 / A216-WCB/WCC, CL300, RF, B16.5, BS 1868 / BS 2080 DIMS, SWING TYPE, NON-SLAM, STRAIGHT, LONG, ASTM A182 F6a STELLITE COATED TRIM, NACE MR0175, PER C03A04
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
B04
B04
Page 15 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Commodity Code
Size Range NPS
Description
Notes
Rev
VALVES (cont) Ball Valve PVBC1B30RFC5ZFA
.5 – 1.5
PVBC1B30RFC4ZB9
2–6
PVBC1B30RFC3ZB8
8 – 24
PVBC1B30RFM8ZB8
30 – 36
PVBC1B30RFC6ZFB
2–4
PVBC1B30RFC9ZFC
6 – 24
PVBC1B30RFM9ZFC
30 – 36
PVBC1B30RFB1ZD4
.5 – 3
A03E2B-VALV-002
2–2
BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, FLOATING, API 608, FULL PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER BF03A01, LO BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, FLOATING, API 6D, RED PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER B03A01, LO BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, TRUNNION, API 6D, RED PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER B03A02, GO BALL VALVE, CS A105N, CL300, RF, B16.47-A, B16.10 LONG, SPLIT BODY, TRUNNION, API 6D, RED PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER B03A03, GO BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, FLOATING, API 6D, FULL PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC FB COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER BF03A02, LO BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, TRUNNION, API 6D, FULL PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, FB PER BF03A03, GO BALL VALVE, CS A105N, CL300, RF, B16.47-A, B16.10 LONG, SPLIT BODY, TRUNNION, API 6D, FULL PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, FB PER BF03A04, GO BALL VALVE, CS A105N, CL300, RF, B16.5, MFR DIMS, SPLIT BODY, FLOATING, B16.34, DBB, ANTI-STATIC, BI-DIRECTIONAL, RED PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175, RLF SYS, TRM 12 NDL VLV & BLD FLG, PER D03A01, LO BALL VALVE, CS A105N, CL300, RF, B16.5, MFR DIMS, ANTI-STATIC, ANTIBLOWOUT STEM, API 6D/B16.34, DBB (BALL / NEEDLE / NEEDLE), DIRECTIONAL, 316 SS BALL TUNGSTEN CARBIDE COATED, API 12 TRIM, XM-19 / 316 SS ST, B7M / 2HM BOLTS, FIRE TESTED, NACE MR0175, SUPPLIED WITH PLUG, PER D03A02, LO
B04
Butterfly Valve
A03E2B-VALV-003
24 – 24
BUTTERFLY VALVE, CS A216-WCB, CL300, RF, B16.5, API 609, DOUBLE FLANGED, SHORT PATTERN, TRI-OFFSET, A216-WCB WEDGE, TC HF METAL ST, MFR STD STM, B7M/2HM, NACE MR0175/ISO 15156, PER BU03A01, GO
B04
Monoflange Valve PVMC1B30RTDEZM2
2–2 .5 – .5
PVMC1B30RTDEZM2
.5 – .5 .5 – .5
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
MONOFLANGE VALVE, CS A105N, CL300, RF/FNPT, B16.5, MFR DIMS, 1-PC WAFER, MFR STD, DBB W/3 NEEDLE VALVES, OS&Y BB PRIMARY, NEEDLE, API TRIM 12, GRAPHITE PACKING, FIRE TESTED, NACE MR0175, INST BLEED W/ PLUG, PER M03A01, HO MONOFLANGE VALVE, CS A105N, CL300, RF/FNPT, B16.5, MFR DIMS, 1-PC WAFER, MFR STD, DBB W/3 NEEDLE VALVES, OS&Y BB PRIMARY, OPT, NEEDLE, API TRIM 12, GRAPHITE PACKING, FIRE TESTED, NACE MR0175, ORIF BLEED W/ PLUG, PER M03A02, HO
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
B04
Page 16 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B DEFAULT BRANCH TABLE
HEADER SIZE (NPS)
BRANCH SIZE (NPS) .5
.75
1
1.5
2
3
4
6
8
10
12
14
16
18
20
24
30
36
42
48
48
WO
WO
WO
WO
WO
WO
WO
WO
SO
SO
SO
SO
SO
SO
SO
RT
RT
RT
RT
ET
42
WO
WO
WO
WO
WO
WO
WO
WO
SO
SO
SO
SO
RT
RT
RT
RT
RT
RT
ET
36
WO
WO
WO
WO
WO
WO
WO
WO
SO
SO
SO
SO
RT
RT
RT
RT
RT
ET
30
WO
WO
WO
WO
WO
WO
WO
WO
SO
RT
RT
RT
RT
RT
RT
RT
ET
24
WO
WO
WO
WO
WO
WO
WO
WO
SO
RT
RT
RT
RT
RT
RT
ET
20
WO
WO
WO
WO
WO
WO
WO
WO
RT
RT
RT
RT
RT
RT
ET
18
WO
WO
WO
WO
WO
WO
WO
WO
RT
RT
RT
RT
RT
ET
16
WO
WO
WO
WO
WO
WO
WO
RT
RT
RT
RT
RT
ET
14
WO
WO
WO
WO
WO
WO
WO
RT
RT
RT
RT
ET
12
WO
WO
WO
WO
WO
WO
WO
RT
RT
RT
ET
10
WO
WO
WO
WO
WO
WO
RT
RT
RT
ET
8
WO
WO
WO
WO
WO
WO
RT
RT
ET
6
WO
WO
WO
WO
WO
RT
RT
ET
4
WO
WO
WO
RT
RT
RT
ET
3
WO
WO
WO
RT
RT
ET
2
WO
RT
RT
RT
ET
1.5
RT
RT
RT
ET
1
RT
RT
ET
.75
RT
ET
.5
ET
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
WO WELDOLET SO
SWEEPOLET
RT
REDUCING TEE
ET
EQUAL TEE
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 17 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
APPENDIX 2 - PIPING ITEM LONG DESCRIPTIONS
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 18 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: P4LC34SMBE04022
Piping Class: A03E2B
Short Desc:
45 LR ELBOW, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
45 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P4LC34SMBE16022
Piping Class: A03E2B
Short Desc:
45 LR ELBOW, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
Long Desc:
45 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P4LC34SMBEXST22
Piping Class: A03E2B
Short Desc:
45 LR ELBOW, CS A234-WPB, SMLS, BE, XS, B16.9, NACE MR0175
Long Desc:
45 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), EXTRA STRONG, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P4LC35WXBE04022
Piping Class: A03E2B
Short Desc:
45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
45 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P4LC35WXBE81222
Piping Class: A03E2B
Short Desc:
45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
45 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P4LC35WXBE93822
Piping Class: A03E2B
Short Desc:
45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT, B16.9, NACE MR0175
Long Desc:
45 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-003
Piping Class: A03E2B
Short Desc:
45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT, B16.9, NACE MR0175
Long Desc:
45 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), 26.97mm (1.062") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-004
Piping Class: A03E2B
Short Desc:
45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT, B16.9, NACE MR0175
Long Desc:
45 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P9LC34SMBE04022
Piping Class: A03E2B
Short Desc:
90 LR ELBOW, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
90 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P9LC34SMBE16022
Piping Class: A03E2B
Short Desc:
90 LR ELBOW, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
Long Desc:
90 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 19 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: P9LC34SMBEXST22
Piping Class: A03E2B
Short Desc:
90 LR ELBOW, CS A234-WPB, SMLS, BE, XS, B16.9, NACE MR0175
Long Desc:
90 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), EXTRA STRONG, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P9LC35WXBE04022
Piping Class: A03E2B
Short Desc:
90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
90 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P9LC35WXBE81222
Piping Class: A03E2B
Short Desc:
90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
90 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P9LC35WXBE93822
Piping Class: A03E2B
Short Desc:
90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT, B16.9, NACE MR0175
Long Desc:
90 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-005
Piping Class: A03E2B
Short Desc:
90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT, B16.9, NACE MR0175
Long Desc:
90 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), 26.97mm (1.062") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-006
Piping Class: A03E2B
Short Desc:
90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT, B16.9, NACE MR0175
Long Desc:
90 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PB1BLC2ACS1G002
Piping Class: A03E2B
Short Desc:
STUD BOLT (CONT), CR-MO A193-B7, W/ 2 HVY HEX NUTS, A194-2H, B1.1, HOT-DIP GALV F2329, DIA (IMP) X LEN (MET)
Long Desc:
CONTINUOUS THREAD STUD BOLT, CHROME-MOLYBDENUM PER ASTM A193 GRADE B7, WITH 2 HEAVY HEX NUTS, PER ASTM A194 GRADE 2H, PER ASME B1.1 WITH DIMENSIONAL RECOMMENDATIONS PER ASME B16.5/ASME B16.47/MSS SP-44, HOT-DIP GALVANISED PER ASTM F2329, DIAMETER (IMPERIAL) X LENGTH (METRIC)
Commodity Code: PB1BLC3ACS1G002
Piping Class: A03E2B
Short Desc:
STUD BOLT (CONT), CR-MO A193-B7, W/ 3 HVY HEX NUTS, A194-2H, B1.1, HOT-DIP GALV F2329, DIA (IMP) X LEN (MET)
Long Desc:
CONTINUOUS THREAD STUD BOLT, CHROME-MOLYBDENUM PER ASTM A193 GRADE B7, WITH 3 HEAVY HEX NUTS, PER ASTM A194 GRADE 2H, PER ASME B1.1 WITH DIMENSIONAL RECOMMENDATIONS PER ASME B16.5/ASME B16.47/MSS SP-44, HOT-DIP GALVANISED PER ASTM F2329, DIAMETER (IMPERIAL) X LENGTH (METRIC)
Commodity Code: PCPC34SMBE04022
Piping Class: A03E2B
Short Desc:
CAP, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
CAP, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 20 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PCPC34SMBE16022
Piping Class: A03E2B
Short Desc:
CAP, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
Long Desc:
CAP, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PCPC34SMBE81222
Piping Class: A03E2B
Short Desc:
CAP, CS A234-WPB, SMLS, BE, 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
CAP, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PCPC34SMBE93822
Piping Class: A03E2B
Short Desc:
CAP, CS A234-WPB, SMLS, BE, 23.83mm (0.938") WT, B16.9, NACE MR0175
Long Desc:
CAP, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PCPC34SMBEXST22
Piping Class: A03E2B
Short Desc:
CAP, CS A234-WPB, SMLS, BE, XS, B16.9, NACE MR0175
Long Desc:
CAP, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), EXTRA STRONG, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-001
Piping Class: A03E2B
Short Desc:
CAP, CS A234-WPB, SMLS, BE, 26.97mm (1.062") WT, B16.9, NACE MR0175
Long Desc:
CAP, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), 26.97mm (1.062") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-002
Piping Class: A03E2B
Short Desc:
CAP, CS A234-WPB, SMLS, BE, 30.18mm (1.188") WT, B16.9, NACE MR0175
Long Desc:
CAP, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PFBC1B30RF00024
Piping Class: A03E2B
Short Desc:
BLIND FLG, CS A105N, CL300, RF, B16.5, NACE MR0175
Long Desc:
BLIND FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, PER ASME B16.5, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PFBC1B30RF00025
Piping Class: A03E2B
Short Desc:
BLIND FLG, CS A105N, CL300, RF, B16.47A, NACE MR0175
Long Desc:
BLIND FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, PER ASME B16.47, SERIES A, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PFWC1B30RF04024
Piping Class: A03E2B
Short Desc:
WN FLG, CS A105N, CL300, RF, SCH 40, B16.5, NACE MR0175
Long Desc:
WELD NECK FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, SCHEDULE 40, PER ASME B16.5, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PFWC1B30RF16024
Piping Class: A03E2B
Short Desc:
WN FLG, CS A105N, CL300, RF, SCH 160, B16.5, NACE MR0175
Long Desc:
WELD NECK FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, SCHEDULE 160, PER ASME B16.5, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PFWC1B30RF81225
Piping Class: A03E2B
Short Desc:
WN FLG, CS A105N, CL300, RF, 20.62mm (0.812") WT, B16.47A, NACE MR0175
Long Desc:
WELD NECK FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, 20.62MM (0.812") WALL THICKNESS, PER ASME B16.47, SERIES A, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 21 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PFWC1B30RF93825
Piping Class: A03E2B
Short Desc:
WN FLG, CS A105N, CL300, RF, 23.83mm (0.938") WT, B16.47A, NACE MR0175
Long Desc:
WELD NECK FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, 23.83MM (0.938") WALL THICKNESS, PER ASME B16.47, SERIES A, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PFWC1B30RFXST24
Piping Class: A03E2B
Short Desc:
WN FLG, CS A105N, CL300, RF, XS, B16.5, NACE MR0175
Long Desc:
WELD NECK FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, EXTRA STRONG, PER ASME B16.5, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FLAN-001
Piping Class: A03E2B
Short Desc:
WN FLG, CS A105N, CL300, RF, 26.97mm (1.062") WT, B16.5, NACE MR0175
Long Desc:
WELD NECK FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, 26.97mm (1.062") WALL THICKNESS, PER ASME B16.5, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FLAN-002
Piping Class: A03E2B
Short Desc:
WN FLG, CS A105N, CL300, RF, 30.18mm (1.188") WT, B16.5, NACE MR0175
Long Desc:
WELD NECK FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, 30.18mm (1.188") WALL THICKNESS, PER ASME B16.5, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PGG153S5330BH01
Piping Class: A03E2B
Short Desc:
GASKET, 316L SS-FG, SPIRAL WOUND, 1/8" (3.2 MM) THK, 316L SS INNER RING, 316L SS OUTER RING, CL300, B16.47A, B16.20
Long Desc:
GASKET, 316L STAINLESS STEEL WINDING, FLEXIBLE GRAPHITE FILLED, SPIRAL WOUND TYPE, 1/8" (3.2 MM ) THICK 316L STAINLESS STEEL INNER RING, 316L STAINLESS STEEL OUTER CENTERING RING, CLASS 300, PER ASME B16.47, SERIES A, PER ASME B16.20
Commodity Code: PGG153S5330BL01
Piping Class: A03E2B
Short Desc:
GASKET, 316L SS-FG, SPIRAL WOUND, 1/8" (3.2 MM) THK, 316L SS INNER RING, 316L SS OUTER RING, CL300, B16.5 B16.20
Long Desc:
GASKET, 316L STAINLESS STEEL WINDING, FLEXIBLE GRAPHITE FILLED, SPIRAL WOUND TYPE, 1/8" (3.2 MM ) THICK 316L STAINLESS STEEL INNER RING, 316L STAINLESS STEEL OUTER CENTERING RING, CLASS 300, PER ASME B16.5, PER ASME B16.20
Commodity Code: A03E2B-GASK-001
Piping Class: A03E2B
Short Desc:
FLANGE ISOLATION KIT, PIKOTEK VCS, CL300 RF, TEFLON SEAL, MYLAR SLEEVES, HCS WASHERS, NACE MR0175, PER SP-P018
Long Desc:
FLANGE ISOLATION KIT, PIKOTEK VCS, ASME B16.5 OR ASME B16.47 CLASS 300 RAISED FACE, TEFLON SPRING-ENERGISED SEAL, NEMA GRADE G-10 GLASS-REINFORCED EPOXY LAMINATE, MYLAR SLEEVES, HARDENED COATED STEEL (HCS) WASHERS, NACE MR0175, PER SP-P018
Commodity Code: PK8C7G30RF000KB
Piping Class: A03E2B
Short Desc:
FIG-8 BLANK, CS A516-70, CL300, RF, B16.48, W/O ADD RAISED THK, NACE MR0175
Long Desc:
FIGURE-8 BLANK, CARBON STEEL PER ASTM A516 GRADE 70, CLASS 300, RAISED FACE, PER ASME B16.48, WITHOUT ADDITIONAL RAISED FACE THICKNESS HEIGHT INCLUDED, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PKTC7G30RF000KB
Piping Class: A03E2B
Short Desc:
PADDLE BLNK/SPCR SET, CS A516-70, CL300, RF, B16.48 OR SP-P002, W/O ADD RAISED THK, NACE MR0175
Long Desc:
PADDLE BLANK AND SPACER SET, CARBON STEEL PER ASTM A516 GRADE 70, CLASS 300, RAISED FACE, PER ASME B16.48 OR SP-P002, WITHOUT ADDITIONAL RAISED FACE THICKNESS HEIGHT INCLUDED, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 22 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PLGC1B30040R2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, SCH 40, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, SCHEDULE 40, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLGC1B30429R2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, 20.62mm (0.812") WT X SCH 40, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, 20.62MM (0.812") WALL THICKNESS X SCHEDULE 40 RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLGC1B3042GR2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, 20.62mm (0.812") WT X SCH 160, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, 20.62MM (0.812") WALL THICKNESS X SCHEDULE 160, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLGC1B3042JR2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, 20.62mm (0.812") WT X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, 20.62MM (0.812") WALL THICKNESS X EXTRA STRONG, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLGC1B30469R2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, 23.83mm (0.938") WT X SCH 40, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, 23.83MM (0.938") WALL THICKNESS X SCHEDULE 40 RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLGC1B3046GR2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, 23.83mm (0.938") WT X SCH 160, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, 23.83MM (0.938") WALL THICKNESS X SCHEDULE 160, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLGC1B3046JR2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, 23.83mm (0.938") WT X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, 23.83MM (0.938") WALL THICKNESS X EXTRA STRONG, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLGC1B304BGR2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, SCH 40 X SCH 160, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, SCHEDULE 40 X SCHEDULE 160, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 23 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PLGC1B304BJR2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, SCH 40 X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, SCHEDULE 40 X EXTRA STRONG, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLGC1B30XBGR2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, XS X SCH 160, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, EXTRA STRONG X SCHEDULE 160, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLKC1B3042JR2M2
Piping Class: A03E2B
Short Desc:
FLGD THERMA PIPET, CS A105N, CL300, 20.62mm (0.812") WT X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED THERMA PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, 20.62MM (0.812") WALL THICKNESS X EXTRA STRONG, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLKC1B3046JR2M2
Piping Class: A03E2B
Short Desc:
FLGD THERMA PIPET, CS A105N, CL300, 23.83mm (0.938") WT X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED THERMA PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, 23.83MM (0.938") WALL THICKNESS X EXTRA STRONG, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLKC1B304BJR2M2
Piping Class: A03E2B
Short Desc:
FLGD THERMA PIPET, CS A105N, CL300, SCH 40 X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED THERMA PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, SCHEDULE 40 X EXTRA STRONG, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLUC1B00040B2M2
Piping Class: A03E2B
Short Desc:
SWEEPOLET, CS A105N, SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175
Long Desc:
SWEEPOLET, CARBON STEEL PER ASTM A105N, SCHEDULE 40, BEVELLED ENDS, HEADER BY BRANCH SIZE, MANUFACTURER STANDARD, ASME B31.3 FITTING, IN ACCORDANCE WITH SECTION 6.1.1 OF MSS SP97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLUC1B00429B2M2
Piping Class: A03E2B
Short Desc:
SWEEPOLET, CS A105N, 20.62mm (0.812") WT X SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175
Long Desc:
SWEEPOLET, CARBON STEEL PER ASTM A105N, 20.62MM (0.812") WALL THICKNESS X SCHEDULE 40, BEVELLED ENDS, HEADER BY BRANCH SIZE, MANUFACTURER STANDARD, ASME B31.3 FITTING, IN ACCORDANCE WITH SECTION 6.1.1 OF MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLUC1B00469B2M2
Piping Class: A03E2B
Short Desc:
SWEEPOLET, CS A105N, 23.83mm (0.938") WT X SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175
Long Desc:
SWEEPOLET, CARBON STEEL PER ASTM A105N, 23.83MM (0.938") WALL THICKNESS X SCHEDULE 40, BEVELLED ENDS, HEADER BY BRANCH SIZE, MANUFACTURER STANDARD, ASME B31.3 FITTING, IN ACCORDANCE WITH SECTION 6.1.1 OF MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 24 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: A03E2B-OLET-001
Piping Class: A03E2B
Short Desc:
SWEEPOLET, CS A105N, 26.97MM (1.062") WT X SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175
Long Desc:
SWEEPOLET, CARBON STEEL PER ASTM A105N, 26.97MM (1.062") WALL THICKNESS X SCHEDULE 40, BEVELLED ENDS, HEADER BY BRANCH SIZE, MANUFACTURER STANDARD, ASME B31.3 FITTING, IN ACCORDANCE WITH SECTION 6.1.1 OF MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-OLET-002
Piping Class: A03E2B
Short Desc:
SWEEPOLET, CS A105N, 30.18mm (1.188") WT X SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175
Long Desc:
SWEEPOLET, CARBON STEEL PER ASTM A105N, 30.18mm (1.188") WALL THICKNESS X SCHEDULE 40, BEVELLED ENDS, HEADER BY BRANCH SIZE, MANUFACTURER STANDARD, ASME B31.3 FITTING, IN ACCORDANCE WITH SECTION 6.1.1 OF MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLUC1B00469B2M2
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, SCH 40, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, SCHEDULE 40, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLWC1B00429B222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, 20.62mm (0.812") WT X SCH 40, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, 20.62MM (0.812") WALL THICKNESS X SCHEDULE 40, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLWC1B0042GB222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, 20.62mm (0.812") WT X SCH 160, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, 20.62MM (0.812") WALL THICKNESS X SCHEDULE 160, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLWC1B0042JB222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, 20.62mm (0.812") WT X XS, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, 20.62MM (0.812") WALL THICKNESS X EXTRA STRONG, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLWC1B00469B222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, 23.83mm (0.938") WT X SCH 40, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, 23.83MM (0.938") WALL THICKNESS X SCHEDULE 40, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLWC1B0046GB222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, 23.83mm (0.938") WT X SCH 160, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, 23.83MM (0.938") WALL THICKNESS X SCHEDULE 160, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLWC1B0046JB222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, 23.83mm (0.938") WT X XS, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, 23.83MM (0.938") WALL THICKNESS X EXTRA STRONG, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 25 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PLWC1B004BGB222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, SCH 40 X SCH 160, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, SCHEDULE 40 X SCHEDULE 160, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLWC1B004BJB222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, SCH 40 X XS, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, SCHEDULE 40 X EXTRA STRONG, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLWC1B00XBGB222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, XS X SCH 160, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, EXTRA STRONG X SCHEDULE 160, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: POWC1B30RF040WL
Piping Class: A03E2B
Short Desc:
WN ORIFICE FLG SET, CS A105N, CL300, RF, SCH 40, NPS 1/2 FLG TAPS, NACE MR0175, PER SP-P006
Long Desc:
WELD NECK ORIFICE FLANGE SET, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, SCHEDULE 40, NPS 1/2 FLANGED TAPS (CLASS TO MATCH ORIFICE FLANGE), MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175, PER SP-P006
Commodity Code: POWC1B30RF160WL
Piping Class: A03E2B
Short Desc:
WN ORIFICE FLG SET, CS A105N, CL300, RF, SCH 160, NPS 1/2 FLG TAPS, NACE MR0175, PER SP-P006
Long Desc:
WELD NECK ORIFICE FLANGE SET, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, SCHEDULE 160, NPS 1/2 FLANGED TAPS (CLASS TO MATCH ORIFICE FLANGE), MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175, PER SP-P006
Commodity Code: POWC1B30RFXSTWL
Piping Class: A03E2B
Short Desc:
WN ORIFICE FLG SET, CS A105N, CL300, RF, XS, NPS 1/2 FLG TAPS, NACE MR0175, PER SP-P006
Long Desc:
WELD NECK ORIFICE FLANGE SET, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, EXTRA STRONG, NPS 1/2 FLANGED TAPS (CLASS TO MATCH ORIFICE FLANGE), MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175, PER SP-P006
Commodity Code: A03E2B-LINE-001
Piping Class: A03E2B
Short Desc:
BLEED RING, CS A105N, CL300, RF, NPS 1/2 TAPS, NACE MR0175, PER SP-P012
Long Desc:
BLEED RING, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, NPS 1/2 TAPS, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175, PER SP-P012
Commodity Code: A03E2B-LINE-002
Piping Class: A03E2B
Short Desc:
Y-TYPE STRAINER, CS A105N, CL300, RF, SS316 ELEMENT, NACE MR0175, PER SP-P014
Long Desc:
Y-TYPE STRAINER, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, STAINLESS STEEL 316 ELEMENT, ALL MATERIALS TO MEET THE REQUIREMENTS OF NACE MR0175, PER SP-P014
Commodity Code: A03E2B-LINE-003
PipIng Class: A03E2B
Short Desc:
BASKET TYPE STRAINER, CS A105N, CL300, RF, SS316 ELEMENT, NACE MR0175, PER SP-P016
Long Desc:
BASKET TYPE STRAINER, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, STAINLESS STEEL 316 ELEMENT, ALL MATERIALS TO MEET THE REQUIREMENTS OF NACE MR0175, PER SP-P016
Commodity Code: PPPC1HSMBE0402A
Piping Class: A03E2B
Short Desc:
PIPE, CS A106-B, SMLS, BE, SCH 40, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER ASTM A106 GRADE B, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 26 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PPPC1HSMBEXST2A
Piping Class: A03E2B
Short Desc:
PIPE, CS A106-B, SMLS, BE, XS, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER ASTM A106 GRADE B, SEAMLESS, BEVELLED END(S), EXTRA STRONG, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PPPC1HSMPE1602A
Piping Class: A03E2B
Short Desc:
PIPE, CS A106-B, SMLS, PE, SCH 160, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER ASTM A106 GRADE B, SEAMLESS, PLAIN END(S), SCHEDULE 160, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PPPCPESCBE0402A
Piping Class: A03E2B
Short Desc:
PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, SCH 40, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER API 5L GRADE BQ-PSL2, SUBMERGED ARC WELDED, DOUBLE BUTT, STRAIGHT SEAM,
100% RADIOGRAPHED, BEVELLED END(S), SCHEDULE 40, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175 Commodity Code: PPPCPESCBE8122A
Piping Class: A03E2B
Short Desc:
PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, 20.62mm (0.812") WT, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER API 5L GRADE BQ-PSL2, SUBMERGED ARC WELDED, DOUBLE BUTT, STRAIGHT SEAM, 100% RADIOGRAPHED, BEVELLED END(S), 20.62MM (0.812") WALL THICKNESS, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PPPCPESCBE9382A
Piping Class: A03E2B
Short Desc:
PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, 23.83mm (0.938") WT, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER API 5L GRADE BQ-PSL2, SUBMERGED ARC WELDED, DOUBLE BUTT, STRAIGHT SEAM, 100% RADIOGRAPHED, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-PIPE-001
Piping Class: A03E2B
Short Desc:
PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, 26.97MM (1.062") WT, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER API 5L GRADE BQ-PSL2, SUBMERGED ARC WELDED, DOUBLE BUTT, STRAIGHT SEAM, 100% RADIOGRAPHED, BEVELLED END(S), 26.97MM (1.062") WALL THICKNESS, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-PIPE-002
Piping Class: A03E2B
Short Desc:
PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, 30.18mm (1.188") WT, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER API 5L GRADE BQ-PSL2, SUBMERGED ARC WELDED, DOUBLE BUTT, STRAIGHT SEAM, 100% RADIOGRAPHED, BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PPPCPESMBE0402A
Piping Class: A03E2B
Short Desc:
PIPE, CS API 5L-BQ-PSL2, SMLS, BE, SCH 40, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER API 5L GRADE BQ-PSL2, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PPPCPESMBEXST2A
Piping Class: A03E2B
Short Desc:
PIPE, CS API 5L-BQ-PSL2, SMLS, BE, XS, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER API 5L GRADE BQ-PSL2, SEAMLESS, BEVELLED END(S), EXTRA STRONG, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 27 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PPPCPESMPE1602A
Piping Class: A03E2B
Short Desc:
PIPE, CS API 5L-BQ-PSL2, SMLS, PE, SCH 160, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER API 5L GRADE BQ-PSL2, SEAMLESS, PLAIN END(S), SCHEDULE 160, PER ASME B36.10M MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRCC34SMBE04022
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRCC34SMBE16022
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRCC34SMBE4BG22
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPB, SMLS, BE, SCH 40 X SCH 160, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40 X SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRCC34SMBE4BJ22
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPB, SMLS, BE, SCH 40 X XS, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40 X EXTRA STRONG, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRCC34SMBEXBG22
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPB, SMLS, BE, XS X SCH 160, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), EXTRA STRONG X SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRCC35WXBE04022
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRCC35WXBE42922
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT X SCH 40, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 20.62MM (0.812") WALL THICKNESS X SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRCC35WXBE46922
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X SCH 40, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS X SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 28 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PRCC35WXBE46Z22
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS X 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-016
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97MM (1.062") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 26.97MM (1.062") WALL THICKNESS X 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-017
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97MM (1.062") WT X 23.83MM (0.938") WT, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 26.97MM (1.062") WALL THICKNESS X 23.83MM (0.938") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-018
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 26.97MM (1.062") WT, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS X 26.97MM (1.062") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PREC34SMBE04022
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PREC34SMBE16022
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PREC34SMBE4BG22
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPB, SMLS, BE, SCH 40 X SCH 160, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40 X SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PREC34SMBE4BJ22
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPB, SMLS, BE, SCH 40 X XS, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40 X EXTRA STRONG, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PREC34SMBEXBG22
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPB, SMLS, BE, XS X SCH 160, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), EXTRA STRONG X SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 29 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PREC35WXBE04022
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PREC35WXBE42922
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT X SCH 40, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 20.62MM (0.812") WALL THICKNESS X SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PREC35WXBE46922
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X SCH 40, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS X SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PREC35WXBE46Z22
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS X 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-019
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97MM (1.062") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 26.97MM (1.062") WALL THICKNESS X 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-020
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97MM (1.062") WT X 23.83MM (0.938") WT, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 26.97MM (1.062") WALL THICKNESS X 23.83MM (0.938") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-021
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 26.97MM (1.062") WT, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS X 26.97MM (1.062") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRTC34SMBE04022
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRTC34SMBE16022
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 30 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PRTC34SMBE4BG22
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPB, SMLS, BE, SCH 40 X SCH 160, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40 X SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRTC34SMBE4BJ22
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPB, SMLS, BE, SCH 40 X XS, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40 X EXTRA STRONG, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRTC34SMBEXBG22
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPB, SMLS, BE, XS X SCH 160, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), EXTRA STRONG X SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRTC35WXBE04022
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRTC35WXBE42922
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT X SCH 40, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 20.62MM (0.812") WALL THICKNESS X SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRTC35WXBE46922
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X SCH 40, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS X SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRTC35WXBE46Z22
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS X 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-009
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X SCH 40, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 26.97mm (1.062") WALL THICKNESS X SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-010
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 26.97mm (1.062") WALL THICKNESS X 20.62mm (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 31 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: A03E2B-FITT-011
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97MM (1.062") WT X 23.83mm (0.938") WT, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 26.97MM (1.062") WALL THICKNESS X 23.83mm (0.938") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-012
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X SCH 40, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 30.18mm (1.188")WALL THICKNESS X SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-013
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS X 20.62mm (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-014
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 23.83mm (0.938") WT, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS X 23.83mm (0.938") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-015
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 26.97mm (1.062") WT, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS X 26.97mm (1.062") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PTEC34SMBE04022
Piping Class: A03E2B
Short Desc:
TEE, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
TEE, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PTEC34SMBE16022
Piping Class: A03E2B
Short Desc:
TEE, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
Long Desc:
TEE, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PTEC34SMBEXST22
Piping Class: A03E2B
Short Desc:
TEE, CS A234-WPB, SMLS, BE, XS, B16.9, NACE MR0175
Long Desc:
TEE, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), EXTRA STRONG, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PTEC35WXBE04022
Piping Class: A03E2B
Short Desc:
TEE, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 32 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PTEC35WXBE81222
Piping Class: A03E2B
Short Desc:
TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PTEC35WXBE93822
Piping Class: A03E2B
Short Desc:
TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT, B16.9, NACE MR0175
Long Desc:
TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-007
Piping Class: A03E2B
Short Desc:
TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97MM (1.062") WT, B16.9, NACE MR0175
Long Desc:
TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 26.97MM (1.062") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-008
Piping Class: A03E2B
Short Desc:
TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT, B16.9, NACE MR0175
Long Desc:
TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PVBC1B30RFB1ZD4
Piping Class: A03E2B
Short Desc:
BALL VALVE, CS A105N, CL300, RF, B16.5, MFR DIMS, SPLIT BODY, FLOATING, B16.34, DBB, ANTI-STATIC, BI- DIRECTIONAL, RED PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175, RLF SYS, TRM 12 NDL VLV & BLD FLG, PER D03A01, LO
Long Desc:
BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, MANUFACTURER STANDARD DIMENSIONS, SPLIT BODY, FLOATING BALL, ASME B16.34 DESIGN, DOUBLE BLOCK AND BLEED, ANTI-STATIC DESIGN, BI-DIRECTIONAL SHUT-OFF, REDUCED PORT, 316 STAINLESS STEEL BALL, ASTM A479 GRADE XM-19 STEM, METAL SEATS, TUNGSTEN CARBIDE COATED, FLEXIBLE GRAPHITE STEM SEAL GASKET, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175, CAVITY PRESSURE RELIEF SYSTEM, SUPPLIED WITH API TRIM 12 NEEDLE VALVE WITH BLIND FLANGE, PER VALVE DATA SHEET D03A01, LEVER OPERATED
Commodity Code: Piping Class: A03E2B-VALV-002 A06E2B Short Desc: BALL VALVE, CS A105N, CL300, RF, B16.5, MFR DIMS, ANTI-STATIC, ANTI-BLOWOUT STEM, API 6D/B16.34, DBB (BALL / NEEDLE / NEEDLE), DIRECTIONAL, 316 SS BALL TUNGSTEN CARBIDE COATED, API 12 TRIM, XM-19 / 316 SS ST, B7M / 2HM BOLTS, FIRE TESTED, NACE MR0175, SUPPLIED WITH PLUG, PER D03A02, LO Long Desc: BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE ENDS PER ASME B16.5, MANUFACTURER STANDARD DIMENSIONS, ANTI-STATIC, ANTI-BLOWOUT STEM, API 6D/ASME B16.34 DESIGN, DOUBLE BLOCK AND BLEED BALL/NEEDLE/NEEDLE, DIRECTIONAL SHUT-OFF, 316 STAINLESS STEEL BALL TUNGSTEN CARBIDE COATED, API 12 TRIM, ASTM A479 GRADE XM-19 OR 316 SS STEM, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175, SUPPLIED WITH PLUG, PER VALVE DATA SHEET D03A02, LEVER OPERATED Commodity Code: Piping Class: PVBC1B30RFC3ZB8 A03E2B Short Desc:
BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, TRUNNION, API 6D, RED PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER B03A02, GO
Long Desc:
BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 LONG PATTERN DIMENSIONS, SPLIT BODY, TRUNNION MOUNTED BALL, API 6D DESIGN, REDUCED PORT, 316 STAINLESS STEEL BALL, ASTM A479 GRADE XM-19 STEM, METAL SEATS, TUNGSTEN CARBIDE COATED, FLEXIBLE GRAPHITE STEM SEAL GASKET, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175/ISO 15156, PER VALVE DATA SHEET B03A02, GEAR OPERATED
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 33 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PVBC1B30RFC4ZB9
Piping Class: A03E2B
Short Desc:
BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, FLOATING, API 6D, RED PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER B03A01, LO
Long Desc:
BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 LONG PATTERN DIMENSIONS, SPLIT BODY, FLOATING BALL, API 6D DESIGN, REDUCED PORT, 316 STAINLESS STEEL BALL, ASTM A479 GRADE XM-19 STEM, METAL SEATS, TUNGSTEN CARBIDE COATED, FLEXIBLE GRAPHITE STEM SEAL GASKET, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175/ISO 15156, PER VALVE DATA SHEET B03A01, LEVER OPERATED
Commodity Code: PVBC1B30RFC5ZFA
Piping Class: A03E2B
Short Desc:
BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, FLOATING, API 608, FULL PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER BF03A01, LO
Long Desc:
BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 LONG PATTERN DIMENSIONS, SPLIT BODY, FLOATING BALL, API 608 DESIGN, FULL PORT, 316 STAINLESS STEEL BALL, ASTM A479 GRADE XM-19 STEM, METAL SEATS, TUNGSTEN CARBIDE COATED, FLEXIBLE GRAPHITE STEM SEAL GASKET, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175/ISO 15156, PER VALVE DATA SHEET BF03A01, LEVER OPERATED
Commodity Code: PVBC1B30RFC6ZFB
Piping Class: A03E2B
Short Desc:
BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, FLOATING, API 6D, FULL PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER BF03A02, LO
Long Desc:
BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 LONG PATTERN DIMENSIONS, SPLIT BODY, FLOATING BALL, API 6D DESIGN, FULL PORT, 316 STAINLESS STEEL BALL, ASTM A479 GRADE XM-19 STEM, METAL SEATS, TUNGSTEN CARBIDE COATED, FLEXIBLE GRAPHITE STEM SEAL GASKET, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175/ISO 15156, PER VALVE DATA SHEET BF03A02, LEVER OPERATED
Commodity Code: PVBC1B30RFC9ZFC
Piping Class: A03E2B
Short Desc:
BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, TRUNNION, API 6D, FULL PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER BF03A03, GO
Long Desc:
BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 LONG PATTERN DIMENSIONS, SPLIT BODY, TRUNNION MOUNTED BALL, API 6D DESIGN, FULL PORT, 316 STAINLESS STEEL BALL, ASTM A479 GRADE XM-19 STEM, METAL SEATS, TUNGSTEN CARBIDE COATED, FLEXIBLE GRAPHITE STEM SEAL GASKET, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175/ISO 15156, PER VALVE DATA SHEET BF03A03, GEAR OPERATED
Commodity Code: PVBC1B30RFM8ZB8
Piping Class: A03E2B
Short Desc:
BALL VALVE, CS A105N, CL300, RF, B16.47-A, B16.10 LONG, SPLIT BODY, TRUNNION, API 6D, RED PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER B03A03, GO
Long Desc:
BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.47 SERIES A, ASME B16.10 LONG PATTERN DIMENSIONS, SPLIT BODY, TRUNNION MOUNTED BALL, API 6D DESIGN, REDUCED PORT, 316 STAINLESS STEEL BALL, ASTM A479 GRADE XM-19 STEM, METAL SEATS, TUNGSTEN CARBIDE COATED, FLEXIBLE GRAPHITE STEM SEAL GASKET, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175/ISO 15156, PER VALVE DATA SHEET B03A03, GEAR OPERATED
Commodity Code: PVBC1B30RFM9ZFC
Piping Class: A03E2B
Short Desc:
BALL VALVE, CS A105N, CL300, RF, B16.47-A, B16.10 LONG, SPLIT BODY, TRUNNION, API 6D, FULL PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER BF03A04, GO
Long Desc:
BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.47 SERIES A, ASME B16.10 LONG PATTERN DIMENSIONS, SPLIT BODY, TRUNNION MOUNTED BALL, API 6D DESIGN, FULL PORT, 316 STAINLESS STEEL BALL, ASTM A479 GRADE XM-19 STEM, METAL SEATS, TUNGSTEN CARBIDE COATED, FLEXIBLE GRAPHITE STEM SEAL GASKET, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175/ISO 15156, PER VALVE DATA SHEET BF03A04, GEAR OPERATED
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 34 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PVCC1B30RF8DZC5
Piping Class: A03E2B
Short Desc:
CHECK VALVE, CS A105N, CL300, RF, B16.5, B16.10 DIMS, BALL (SPRING), API 602, BC, API TRIM 12, H OR V UP, B7M/2HM, NACE MR0175/ISO 15156, PER C03A01
Long Desc:
CHECK VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 DIMENSIONS, BALL TYPE WITH SPRING, API 602 DESIGN, BOLTED COVER, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), HORIZONTAL OR VERTICAL WITH UPWARD FLOW INSTALLATION, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE DATA SHEET C03A01
Commodity Code: PVCC2S30RF67ZC7
Piping Class: A03E2B
Short Desc:
CHECK VALVE, CS A216-WCB, CL300, RF, B16.5, API 594 DIMS, DUAL PLT, THRU DRILLED LUG, API 594 (RETAINERLESS), API TRIM 12, H OR V UP, NACE MR0175/ISO 15156, 316 SS PIN, INCONEL-X SPRING, PER C03A02
Long Desc:
CHECK VALVE, CARBON STEEL PER ASTM A216 GRADE WCB, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, API 594 DIMENSIONS, DUAL PLATE, THROUGH DRILLED LUG TYPE, API 594 DESIGN (RETAINERLESS), API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), HORIZONTAL OR VERTICAL WITH UPWARD FLOW INSTALLATION, NACE MR0175/ISO 15156, 316 STAINLESS STEEL PIN, INCONEL-X SPRING, PER VALVE DATA SHEET C03A02
Commodity Code: PVCC2S30RFMCZC7
Piping Class: A03E2B
Short Desc:
CHECK VALVE, CS A216-WCB, CL300, RF, B16.47-A, API 594 DIMS, DUAL PLT, DBL FLG, API 594 (RETAINERLESS), API TRIM 12, H OR V UP, NACE MR0175/ISO 15156, 316 SS PIN, INCONEL-X SPRING, PER C03A03
Long Desc:
CHECK VALVE, CARBON STEEL PER ASTM A216 GRADE WCB, CLASS 300, RAISED FACE, ENDS PER ASME B16.47 SERIES A, API 594 DIMENSIONS, DUAL PLATE, DOUBLE FLANGED TYPE, API 594 DESIGN (RETAINERLESS), API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), HORIZONTAL OR VERTICAL WITH UPWARD FLOW INSTALLATION, NACE MR0175/ISO 15156, 316 STAINLESS STEEL PIN, INCONEL-X SPRING, PER VALVE DATA SHEET C03A03
Commodity Code: A03E2B-VALV-001
Piping Class: A03E2B
Short Desc:
CHECK VALVE, CS A105 / A216-WCB/WCC, CL300, RF, B16.5, BS 1868 / BS 2080 DIMS, SWING TYPE, NONSLAM, STRAIGHT, LONG, ASTM A182 F6a STELLITE COATED TRIM, NACE MR0175, PER C03A04
Long Desc:
CHECK VALVE, CARBON STEEL PER ASTM A105 OR A216-WCB/WCC, FLANGED ASME B16.5 CLASS 300, RAISED FACE , BS 1868 / BS 2080 DIMENSIONS, SWING TYPE, NON-SLAM, STRAIGHT, LONG, NACE MR0175/ISO 15156, ASTM A182 F6a STELLITE COATED STEM, ASTM A182 F6a STELLITE COATED TRIM, PER VALVE DATA SHEET C03A04
Commodity Code: PVGC1B30RF61ZDG
Piping Class: A03E2B
Short Desc:
GATE VALVE, CS A105N, CL300, RF, B16.5, B16.10 DIMS, API 602, OS&Y, BB, STD PORT, SLD WDG, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER G03A01, HO
Long Desc:
GATE VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 DIMENSIONS, API 602 DESIGN, OUTSIDE SCREW AND YOKE, BOLTED BONNET, STANDARD PORT, SOLID WEDGE, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE DATA SHEET G03A01, HANDWHEEL OPERATED
Commodity Code: PVGC2S30RF8EZDH
Piping Class: A03E2B
Short Desc:
GATE VALVE, CS A216-WCB, CL300, RF, B16.5, B16.10 DIMS, API 600, OS&Y, BB, STD PORT, FLX WDG, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER G03A02, HO
Long Desc:
GATE VALVE, CARBON STEEL PER ASTM A216 GRADE WCB, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 DIMENSIONS, API 600 DESIGN, OUTSIDE SCREW AND YOKE, BOLTED BONNET, STANDARD PORT, FLEXIBLE WEDGE, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE DATA SHEET G03A02, HANDWHEEL OPERATED
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 35 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Commodity Code: PVGC2S30RF8EZDJ
Piping Class: A03E2B
Short Desc:
GATE VALVE, CS A216-WCB, CL300, RF, B16.5, B16.10 DIMS, API 600, OS&Y, BB, STD PORT, FLX WDG, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER G03A03, GO
Long Desc:
GATE VALVE, CARBON STEEL PER ASTM A216 GRADE WCB, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 DIMENSIONS, API 600 DESIGN, OUTSIDE SCREW AND YOKE, BOLTED BONNET, STANDARD PORT, FLEXIBLE WEDGE, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE DATA SHEET G03A03, GEAR OPERATED
Commodity Code: PVGC2S30RFNAZDJ
Piping Class: A03E2B
Short Desc:
GATE VALVE, CS A216-WCB, CL300, RF, B16.47-A, B16.10 DIMS, B16.34, OS&Y, BB,STD PORT, FLX WDG, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER G03A04, GO
Long Desc:
GATE VALVE, CARBON STEEL PER ASTM A216 GRADE WCB, CLASS 300, RAISED FACE, ENDS PER ASME B16.47 SERIES A, ASME B16.10 DIMENSIONS, ASME B16.34 DESIGN, OUTSIDE SCREW AND YOKE, BOLTED BONNET, STANDARD PORT, FLEXIBLE WEDGE, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE DATA SHEET G03A04, GEAR OPERATED
Commodity Code: PVLC1B30RF61ZG7
Piping Class: A03E2B
Short Desc:
GLOBE VALVE, CS A105N, CL300, RF, B16.5, B16.10 DIMS, T-BODY, API 602, OS&Y, BB, STD PORT, PLUG TYPE DISC, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER GL03A01, HO
Long Desc:
GLOBE VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 DIMENSIONS, T-BODY, API 602 DESIGN, OUTSIDE SCREW AND YOKE, BOLTED BONNET, STANDARD PORT, TAPERED PLUG TYPE DISC CLOSURE, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE DATA SHEET GL03A01, HANDWHEEL OPERATED
Commodity Code: PVLC2S30RF9AZG9
Piping Class: A03E2B
Short Desc:
GLOBE VALVE, CS A216-WCB, CL300, RF, B16.5, B16.10 DIMS, T-BODY, BS 1873, OS&Y, BB, PLUG TYPE DISC, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER GL03A02, HO
Long Desc:
GLOBE VALVE, CARBON STEEL PER ASTM A216 GRADE WCB, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 DIMENSIONS, T-BODY, BS 1873 DESIGN, OUTSIDE SCREW AND YOKE, BOLTED BONNET, TAPERED PLUG TYPE DISC CLOSURE, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE DATA SHEET GL03A02, HANDWHEEL OPERATED
Commodity Code: PVLC2S30RF9AZGB
Piping Class: A03E2B
Short Desc:
GLOBE VALVE, CS A216-WCB, CL300, RF, B16.5, B16.10 DIMS, T-BODY, BS 1873, OS&Y, BB, PLUG TYPE DISC, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER GL03A03, GO
Long Desc:
GLOBE VALVE, CARBON STEEL PER ASTM A216 GRADE WCB, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 DIMENSIONS, T-BODY, BS 1873 DESIGN, OUTSIDE SCREW AND YOKE, BOLTED BONNET, TAPERED PLUG TYPE DISC CLOSURE, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE
Commodity Code PVMC1B30RTDEZM2
Piping Class: A03E2B
Short Desc:
MONOFLANGE VALVE, CS A105N, CL300, RF/FNPT, B16.5, MFR DIMS, 1-PC WAFER, MFR STD, DBB W/3 NEEDLE VALVES, OS&Y BB PRIMARY, NEEDLE, API TRIM 12, GRAPHITE PACKING, FIRE TESTED, NACE MR0175, BLEED W/ PLUG, PER M03A01 AND M03A02, HO
Long Desc:
MONOFLANGE VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE X FEMALE NATIONAL PIPE THREAD END, FLANGED END PER ASME B16.5, MANUFACTURER STANDARD DIMENSIONS, ONE-PIECE WAFER BODY, MANUFACTURER STANDARD DESIGN, DOUBLE BLOCK AND BLEED WITH THREE NEEDLE VALVES, OUTSIDE SCREW AND YOKE BOLTED BONNET PRIMARY ISOLATION VALVE, THREADED BONNET SECONDARY AND VENT VALVE, NEEDLE TYPE CLOSURE, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), GRAPHITE PACKING, FIRE TESTED TO API 607, NACE MR0175, BLEED PORT EQUIPPED WITH PLUG, PER VALVE DATA SHEETS M03A01 AND M03A02, HANDLE OPERATED
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 36 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code A03E2B-VALV-003
Piping Class: A03E2B
BUTTERFLY VALVE, CS A216-WCB, CL300, RF, B16.5, API 609, DOUBLE FLANGED, SHORT PATTERN,TRIOFFSET, A216-WCB WEDGE, TC HF METAL ST, MFR STD STM, B7M/2HM, NACE MR0175/ISO 15156, PER BU03A01, GO
Long Desc:
BUTTERFLY VALVE, CARBON STEEL PER ASTM A216-WCB, CLASS 300, RAISED FACE ENDS PER ASME B16.5, API 609 DIMENSIONS, DOUBLE FLANGED, SHORT PATTERN, TRIPLE OFFSET, ASTM A216-WCB WEDGE, TUNGSTEN CARBIDE HARD FACED METAL SEAT, MANUFACTURERS STANDARD STEM MATERIAL, ASTM A193 GRADE B7M BOLTS, WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE DATA SHEET BU03A01, GEAR OPERATED
1T
Short Desc:
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 37 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
APPENDIX 3 - VALVE AND SPECIAL PIPING ITEM DATA SHEETS
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 38 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
B03A01 BALL, RED. BORE, FLOATING BALL, BI DIRECTIONAL SPLIT BODY, ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.5 RF (Note 5) 2" through 6" ASME 300 PER ASME B16.5 API 6D / ISO 14313 QSL-2 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100°C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 LONG PATTERN 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 (Note 3) ASTM A479 XM-19 STAINLESS STEEL TYPE 316 (Note 3) METAL TO METAL PTFE LIP SEALS / GRAPHITE (Note 4) N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 LEVER OPERATED N/A REQUIRED AS PER ISO 10497/API 6FA / API 607 REQUIRED NOT REQUIRED. API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 39 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
B03A02 BALL, RED. BORE, TRUNNION MOUNTED, BI DIRECTIONAL SPLIT BODY, ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.5 RF (Note 5) 8" through 24" ASME 300 PER ASME B16.5 API 6D / ISO 14313 QSL-2 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 LONG PATTERN 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 (Note 3) ASTM A479 XM-19 STAINLESS STEEL TYPE 316 (Note 3) METAL TO METAL PTFE LIP SEALS / GRAPHITE (Note 4) INCONEL X750 ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 GEAR OPERATED (Note 8) VENDOR TO ADVISE REQUIRED AS PER ISO 10497/API 6FA / API 607 REQUIRED MANUFACTURER STANDARD API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. 8. Gearbox to be fully enclosed in weatherproof housing and supplied with lifetime lubrication. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 40 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
B03A03 BALL, RED. BORE, TRUNNION MOUNTED, BI DIRECTIONAL SPLIT BODY, ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.47-A RF (Note 5) 30" through 36" ASME 300 PER ASME B16.47-A API 6D / ISO 14313 QSL-2 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 LONG PATTERN 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 (Note 3) ASTM A479 XM-19 STAINLESS STEEL TYPE 316 (Note 3) METAL TO METAL PTFE LIP SEALS / GRAPHITE (Note 4) INCONEL X750 ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 GEAR OPERATED (Note 8) VENDOR TO ADVISE REQUIRED AS PER ISO 10497/API 6FA / API 607 REQUIRED MANUFACTURER STANDARD API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. 8. Gearbox to be fully enclosed in weatherproof housing and supplied with lifetime lubrication. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 41 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
BF03A01 BALL, FULL BORE,FLOATING BALL, BI DIRECTIONAL SPLIT BODY, ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.5 RF (Note 5) 1/ " through 1 1/2 " ASME 300 PER ASME B16.5 API 608 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 LONG PATTERN 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 (Note 3) ASTM A479 XM-19 STAINLESS STEEL TYPE 316 (Note 3) METAL TO METAL PTFE LIP SEALS / GRAPHITE (Note 4) N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 LEVER OPERATED N/A REQUIRED AS PER ISO 10497/API 6FA / API 607 REQUIRED NOT REQUIRED. API 608 API 608 API 608 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 42 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE
BF03A02 BALL, FULL BORE, FLOATING BALL, BI DIRECTIONAL SPLIT BODY, ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.5 RF (Note 5) 2" through 4"
VALVE RATING
ASME 300 PER ASME B16.5
DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM
API 6D / ISO 14313 QSL-2 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 LONG PATTERN 3mm (Note 2)
SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
CS ASTM A105N STAINLESS STEEL TYPE 316 (Note 3) ASTM A479 XM-19 STAINLESS STEEL TYPE 316 (Note 3) METAL TO METAL PTFE LIP SEALS / GRAPHITE (Note 4) N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 LEVER OPERATED N/A REQUIRED AS PER ISO 10497/API 6FA / API 607 REQUIRED NOT REQUIRED. API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 43 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
BF03A03 BALL, FULL BORE, TRUNNION MOUNTED, BI DIRECTIONAL SPLIT BODY, ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.5 RF (Note 5) 6" through 24" ASME 300 PER ASME B16.5 API 6D / ISO 14313 QSL-2 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 LONG PATTERN 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 (Note 3) ASTM A479 XM-19 STAINLESS STEEL TYPE 316 (Note 3) METAL TO METAL PTFE LIP SEALS / GRAPHITE (Note 4) INCONEL X750 ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 GEAR OPERATED (Note 8) VENDOR TO ADVISE REQUIRED AS PER ISO 10497/API 6FA / API 607 REQUIRED MANUFACTURER STANDARD API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. 8. Gearbox to be fully enclosed in weatherproof housing and supplied with lifetime lubrication. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 44 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
BF03A04 BALL, FULL BORE, TRUNNION MOUNTED, BI DIRECTIONAL SPLIT BODY, ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.47-A RF (Note 5) 30" through 36" ASME 300 PER ASME B16.47-A API 6D / ISO 14313 QSL-2 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 LONG PATTERN 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 (Note 3) ASTM A479 XM-19 STAINLESS STEEL TYPE 316 (Note 3) METAL TO METAL PTFE LIP SEALS / GRAPHITE (Note 4) INCONEL X750 ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 GEAR OPERATED (Note 8) VENDOR TO ADVISE REQUIRED AS PER ISO 10497/API 6FA / API 607 REQUIRED MANUFACTURER STANDARD API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. 8. Gearbox to be fully enclosed in weatherproof housing and supplied with lifetime lubrication. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 45 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER
BU03A01
VALVE TYPE
BUTTERFLY VALVE
BODY PATTERN
DOUBLE-FLANGED, SHORT PATTERN, TRIPLE OFFSET
END CONNECTIONS
FLANGED - ASME B16.5 RF (Note 3)
NOMINAL SIZE RANGE
24”
VALVE RATING
ASME 300 PER ASME B16.5
DESIGN SPECIFICATION / QUALITY LEVEL
API 609
REFERENCE STANDARD
ASME B16.34
DESIGN PRESSURE
FULLY RATED PER ASME B16.34 (Note 1)
DESIGN TEMPERATURE
-2 / 100 °C
DESIGN DIFFERENTIAL PRESSURE
FULL DIFFERENTIAL PRESSURE
SERVICE MEDIUM
PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS
SOUR SERVICE
YES AS PER NACE MR0175/ISO 15156
FACE TO FACE DIMENSIONS
API 609
CORROSION ALLOWANCE
3mm (Note 2)
MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL
ASTM A216-WCB
OBTURATOR MATERIAL
ASTM A216-WCB WITH NICKEL PLATE
STEM MATERIAL
MANUFACTURER STANDARD
SEAT MATERIAL
HARD FACE TUNGSTEN CARBIDE
SEAT INSERT MATERIAL
MANUFACTURER STANDARD
SEAL MATERIAL
CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS
SPRING MATERIAL
N/A
BOLTING MATERIAL
ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329
SPECIFIC REQUIREMENTS OPERATION
GEAR OPERATED (Note 6)
NUMBER OF TURNS (OPEN TO CLOSED)
MANUFACTURER STANDARD
FIRE TEST CERTIFICATION
N/A
BODY CAVITY RELIEF
N/A
VENT / DRAIN
NOT REQUIRED
HYDRO / PNEUMATIC TEST
API 609
GAS TEST
API 609
SEAT LEAK RATE
API 609
SEAT INJECTION
N/A
STEM INJECTION
N/A
FUGITIVE EMISSION PACKING / SEALS
REQUIRED
VALVE DATA SHEET DESIGN LIFE
10 YEARS
EXTERNAL PAINTING
MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION
3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS
Notes: 1.
Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification.
2.
Bidder to confirm that valve has a 3mm corrosion allowance.
3.
Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1.
4.
Valves shall be supplied with the ability to be locked in the fully open and closed position.
5.
Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number.
6.
Gearbox to be fully enclosed in weatherproof housing and supplied with lifetime lubrication.
APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 46 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL BONNET GASKET SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
C03A01 CHECK, LIFT TYPE, BALL, SPRING LOADED, STD PORT.(Note 4) BOLTED COVER. FLANGED - ASME B16.5 RF (Note 3) 1/ " through 1 1/ 2" ASME 300 PER ASME B16.5 API 602 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 3mm (Note 2) CS ASTM A105N F316 HARD FACED (API 12 TRIM) F316 F316 HARD FACED (API 12 TRIM) N/A SPIRAL WOUND 316 SS WITH GRAPHITE FILLER INCONEL X750 ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 N/A N/A N/A N/A NOT REQUIRED. API 602 API 602 API 602 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves shall be able to operate in the horizontal or vertical position with upward flow. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 47 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL HINGE PIN MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL BONNET GASKET SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
C03A02 CHECK, DUAL PLATE (RETAINERLESS) THROUGH DRILLED LUG WAFER TYPE TO SUIT ASME B16.5 RAISED FACE (Note 4) 2" through 24" ASME 300 PER ASME B16.5 API 594 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 API 594 3mm (Note 2) CS ASTM A216-WCB F316 HARD FACED (API 12 TRIM) 316 SS F316 HARD FACED (API 12 TRIM) N/A N/A INCONEL X750 N/A N/A N/A N/A N/A NOT REQUIRED. API 594 API 594 API 594 N/A N/A N/A 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valves shall be able to operate in the horizontal or vertical position with upward flow. 4. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 48 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL HINGE PIN MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL BONNET GASKET SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
C03A03 CHECK, DUAL PLATE (RETAINERLESS) DOUBLE FLANGED TO SUIT ASME B16.47-A RAISED FACE (Note 4) 30" through 48” ASME 300 PER ASME B16.47-A API 594 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 API 594 DIMS 30”- 36”, MFR DIMS 42”- 48” 3mm (Note 2) CS ASTM A216-WCB F316 HARD FACED (API 12 TRIM) 316 SS F316 HARD FACED (API 12 TRIM) N/A N/A INCONEL X750 N/A N/A N/A N/A N/A NOT REQUIRED. API 594 API 594 API 594 N/A N/A N/A 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valves shall be able to operate in the horizontal or vertical position with upward flow. 4. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 49 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION
C03A04 CHECK VALVE SWING CHECK, NON-SLAM TYPE, STRAIGHT, LONG FLANGED - ASME B16.5 RAISED FACE (Note 3) 6” through 12” ASME 300 PER ASME B16.5 BS 1868 BS 1868 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 BS 1868 / BS 2080 3mm (Note 2)
BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM (HINGE) MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS
ASTM A105N / ASTM A216 WCB/WCC ASTM A182 F6a STELLITE COATED ASTM A182 F6a STELLITE COATED ASTM A105N / ASTM A216 WCB/WCC ASTM A182 F6a STELLITE COATED N/A N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329
OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEATS LIFTING EYE FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS
N/A N/A N/A N/A NOT REQUIRED BS 1868 BS 1868 BS 1868 RENEWABLE SEAT INSERTS REQUIRED FOR SIZES 8” AND ABOVE OR 250kg AND HEAVIER N/A
DESIGN LIFE
10 YEARS
EXTERNAL PAINTING
MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION
3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS
Notes: 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number.
APPLICABLE PIPING CLASSES – A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 50 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
D03A01 DBB (BALL/NEEDLE/BALL), RED BORE, FLOATING BALL. BI DIRECTIONAL SPLIT BODY, ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.5 RF (Note 5) 1/ 2" through 3" C/W 1/2 " FLANGED VENT CONNECTION ASME 300 PER ASME B16.5 EEMUA 182 & API 602 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 MANUFACTURER'S STANDARD 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 (Note 3) / API 12 TRIM ASTM A479 XM-19 / 316 SS STAINLESS STEEL TYPE 316 (Note 3) / API 12 TRIM METAL TO METAL PTFE LIP SEALS / GRAPHITE (Note 4) N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 LEVER / HANDWHEEL OPERATED N/A REQUIRED AS PER ISO 10497/API 6FA / API 607 REQUIRED OS&Y, BB NEEDLE VALVE, OUTLET C/ BLIND FLANGE EEMUA 182 & API 602 EEMUA 182 & API 602 EEMUA 182 & API 602 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A01E2B & A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 51 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BI-DIRECTIONAL BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM
D03A02 DBB (BALL/NEEDLE/NEEDLE), RED BORE, TRUNNION MTD NO ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.5 RAISED FACE (Note 5) 2" through 2", 20MM BORE, 1/2" NPTF VENT CONNECTION ASME 300 PER ASME B16.5 EEMUA 182 & API 602 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 MANUFACTURER'S STANDARD 3mm (Note 2)
SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL CS ASTM A105N OBTURATOR MATERIAL STAINLESS STEEL TYPE 316 (Note 3) / API 12 TRIM STEM MATERIAL ASTM A479 XM-19 / 316 SS SEAT MATERIAL STAINLESS STEEL TYPE 316 (Note 3) / API 12 TRIM SEAT INSERT MATERIAL METAL TO METAL SEAL MATERIAL PTFE LIP SEALS / GRAPHITE (Note 4) SPRING MATERIAL N/A BOLTING MATERIAL ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 SPECIFIC REQUIREMENTS OPERATION LEVER OPERATED NUMBER OF TURNS (OPEN TO CLOSED) VENDOR TO ADVISE FIRE TEST CERTIFICATION REQUIRED AS PER ISO 10497/API 6FA / API 607 BODY CAVITY RELIEF REQUIRED VENT / DRAIN 1/2" NPTF VENT CONNECTION C/W PLUG HYDRO / PNEUMATIC TEST EEMUA 182 & API 602 GAS TEST EEMUA 182 & API 602 SEAT LEAK RATE EEMUA 182 & API 602 SEAT INJECTION N/A STEM INJECTION N/A FUGITIVE EMISSION PACKING / SEALS REQUIRED GENERAL REQUIREMENTS DESIGN LIFE 10 YEARS EXTERNAL PAINTING MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µM, RAL 000 70 00 MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number.
APPLICABLE PIPING CLASSES – A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 52 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
G03A01 GATE, OS&Y, RISING STEM, STD PORT, SOLID WEDGE. BOLTED BONNET FLANGED - ASME B16.5 RF (Note 3) 1/2 " through 2" ASME 300 PER ASME B16.5 API 602 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 3mm (Note 2) CS ASTM A105N F316 HARD FACED (API TRIM 12) F316 F316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 HANDWHEEL N/A N/A N/A NOT REQUIRED. API 602 API 602 API 602 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves shall be supplied with the ability to be locked in the fully open and closed position. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 53 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
G03A02 GATE, OS&Y, RISING STEM, STD PORT, FLEXIBLE WEDGE. BOLTED BONNET FLANGED - ASME B16.5 RF (Note 3) 3" through 8" ASME 300 PER ASME B16.5 API 600 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 3mm (Note 2) CS ASTM A216-WCB F316 HARD FACED (API TRIM 12) F316 F316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 HANDWHEEL N/A N/A N/A NOT REQUIRED. API 600 API 600 API 600 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves shall be supplied with the ability to be locked in the fully open and closed position. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 54 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
G03A03 GATE, OS&Y, RISING STEM, STD PORT, FLEXIBLE WEDGE. BOLTED BONNET FLANGED - ASME B16.5 RF (Note 3) 10" through 24" ASME 300 PER ASME B16.5 API 600 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 3mm (Note 2) CS ASTM A216-WCB F316 HARD FACED (API TRIM 12) F316 F316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 GEAR (Note 6) VENDOR TO ADVISE N/A N/A NOT REQUIRED. API 600 API 600 API 600 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves shall be supplied with the ability to be locked in the fully open and closed position. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. 6. Gearbox to be fully enclosed in weatherproof housing and supplied with lifetime lubrication. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 55 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE
G03A04 GATE, OS&Y, RISING STEM, STD PORT, FLEXIBLE WEDGE. BOLTED BONNET FLANGED - ASME B16.47-A RF (Note 3) 30" through 48"
VALVE RATING
ASME 300 PER ASME B16.47-A
DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM
ASME B16.34 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 DIMS 30”- 36”, MFR DIMS 42” – 48” 3mm (Note 2)
SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
CS ASTM A216-WCB F316 HARD FACED (API TRIM 12) F316 F316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 GEAR (Note 6) VENDOR TO ADVISE N/A N/A NOT REQUIRED. REQUIRED VENDOR TO ADVISE VENDOR TO ADVISE N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves shall be supplied with the ability to be locked in the fully open and closed position. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. 6. Gearbox to be fully enclosed in weatherproof housing and supplied with lifetime lubrication. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 56 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
GL03A01 GLOBE, OS&Y, STD PORT, TAPERED PLUG TYPE DISC T-BODY, BOLTED BONNET FLANGED - ASME B16.5 RF (Note 3) 1/2" through 1 1/2 " ASME 300 PER ASME B16.5 API 602 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 3mm (Note 2) CS ASTM A105N F316 HARD FACED (API TRIM 12) F316 F316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 HANDWHEEL N/A N/A N/A NOT REQUIRED. API 602 API 602 API 602 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves shall be supplied with the ability to be locked in the fully open and closed position. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 57 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
GL03A02 GLOBE, OS&Y, STD PORT, TAPERED PLUG TYPE DISC T-BODY, BOLTED BONNET FLANGED - ASME B16.5 RF (Note 3) 2" through 6" ASME 300 PER ASME B16.5 BS 1873 ASTM B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 3mm (Note 2) CS ASTM A216 Gr WCB F316 HARD FACED (API TRIM 12) F316 F316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 HANDWHEEL N/A N/A N/A NOT REQUIRED. BS 1873 BS 1873 BS 1873 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves shall be supplied with the ability to be locked in the fully open and closed position. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 58 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
GL03A03 GLOBE, OS&Y, STD PORT, TAPERED PLUG TYPE DISC T-BODY, BOLTED BONNET FLANGED - ASME B16.5 RF (Note 3) 8" ASME 300 PER ASME B16.5 BS 1873 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 3mm (Note 2) CS ASTM A216-WCB F316 HARD FACED (API TRIM 12) F316 F316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 GEAR (Note 6) VENDOR TO ADVISE N/A N/A NOT REQUIRED. BS 1873 BS 1873 BS 1873 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves shall be supplied with the ability to be locked in the fully open and closed position. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. 6. Gearbox to be fully enclosed in weatherproof housing and supplied with lifetime lubrication. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 59 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM OPEN DRAINS SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL PACKING WITH ANTI-EXRTRUSION RINGS SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
M03A01 MONOFLANGE DBB VALVE, NEEDLE/NEEDLE/NEEDLE TYPE. (Note 3) ONE PIECE FLANGED - ASME B16.5 RF (Note 4) x FNPT. 2" X 1/2" C/W 1/4" NPTF VENT CONNECTION ASME 300 PER ASME B16.5 EEMUA 182 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), YES AS PER NACE MR0175/ISO 15156 MANUFACTURER'S STANDARD 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 HARD FACED (API TRIM 12) F316 STAINLESS STEEL TYPE 316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 HANDWHEEL OPERATED N/A REQUIRED AS PER ISO 10497/API 6FA / API 607 N/A NEEDLE VALVE, C/W PLUG EEMUA 182 EEMUA 182 EEMUA 182 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Primary block valve (needle) shall be OS&Y, bolted bonnet type 4. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A01E2B & A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 60 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM OPEN DRAINS SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL PACKING WITH ANTI-EXRTRUSION RINGS SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
M03A02 MONOFLANGE DBB VALVE, NEEDLE/NEEDLE/NEEDLE TYPE. (Note 3) ONE PIECE FLANGED - ASME B16.5 RF (Note 4) x FNPT. 1/2" X 1/2" C/W 1/4" NPTF VENT CONNECTION ASME 300 PER ASME B16.5 EEMUA 182 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), YES AS PER NACE MR0175/ISO 15156 MANUFACTURER'S STANDARD 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 HARD FACED (API TRIM 12) F316 STAINLESS STEEL TYPE 316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 HANDWHEEL OPERATED N/A REQUIRED AS PER ISO 10497/API 6FA / API 607 N/A NEEDLE VALVE, C/W PLUG EEMUA 182 EEMUA 182 EEMUA 182 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Primary block valve (needle) shall be OS&Y, bolted bonnet type 4. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A01E2B & A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
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Page 61 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
SPECIAL PIPING ITEM DATA SHEET SPECIAL PIPING ITEM INFORMATION SP-P002 – PADDLE BLANK / SPACER SET 300# CARBON STEEL
MATERIALS PADDLE BLANK / SPACER SET MATERIAL CERTIFICATION SERVICE MEDIUM
CARBON STEEL ASTM A516 Gr 70 3.1 CERTS PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS
GENERAL REQUIREMENTS 1. Dimensions are in millimetres 2. Paddle blank and spacer to suit ASME B16.47 Series A flanges. 3. Corrosion allowance 3.0mm FOR INFORMATION ONLY Sketch and design information copied from document 00100W-C-G0-G000-PE-DSK-0001 Rev 0
APPLICABLE PIPING CLASSES – A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 62 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
SPECIAL PIPING ITEM DATA SHEET SPECIAL PIPING ITEM INFORMATION SP-P006 – ORIFICE FLANGE SET 300# CARBON STEEL
MATERIALS FLANGES / FLANGED PIPET NIPPLE MATERIAL CERTIFICATION SERVICE MEDIUM
ASTM A105N ASTM A106-B OR API 5L-BQ 3.1 CERTS PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS
GENERAL REQUIREMENTS 1. Flanges, flanged pipets and nipples shall comply fully with Long Description requirements contained in this Specification. 2. Flanged pipets are permissible for the outlet fitting. 3. Orifice flanges shall be supplied complete with the flanged butt weld outlet fitting. 4. Orifice flanges shall be supplied with two taps, one per flange, extended if necessary to avoid a clash of tap flanges and valves. 5. Flanged butt weld outlet fitting shall be welded to the orifice flange with a full penetration weld to a COMPANY-approved WPS. The weld shall be subjected to 100% magnetic particle inspection. FOR INFORMATION ONLY Sketch and design information copied from document 00100W-C-G0-G000-PE-DSK-0002 Rev 0 APPLICABLE PIPING CLASSES – A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 63 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
SPECIAL PIPING ITEM DATA SHEET SPECIAL PIPING ITEM INFORMATION SP-P012 – BLEED RING 300# CARBON STEEL
MATERIALS BLEED RING MATERIAL CERTIFICATION SERVICE MEDIUM
ASTM A105N 3.1 CERTS PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS
GENERAL REQUIREMENTS 1. Raised faces (both sides) of bleed ring shall be machined in accordance with dimensions of ASME B16.5, Class 300. 2. Surface roughness and gramophone finish shall comply with requirements of ASME B16.5 section 6.4.5. 3. ½” NPT 316 stainless steel hex head plugs (2 off) to be supplied with bleed ring.
FOR INFORMATION ONLY Sketch and design information copied from drawing 065524-N-DG-DG02-PE-DST-0001-001 APPLICABLE PIPING CLASSES – A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 64 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
SPECIAL PIPING ITEM DATA SHEET SPECIAL PIPING ITEM INFORMATION SP-P014 – Y-TYPE STRAINER 300# CARBON STEEL DESCRIPTION
STRAINER – Y-TYPE
END CONNECTIONS
FLANGED - ASME B16.5 RF (Note 1)
DRAIN CONNECTION
1” FLANGED C/W BLIND
NOMINAL SIZE RANGE
2” through 8”
FLANGE RATING
ASME 300 PER ASME B16.5
ELEMENT MESH SIZE
TO BE ADVISED
DESIGN PRESSURE
FULLY RATED PER ASME B16.34
DESIGN TEMPERATURE
-2 / 100 °C
SERVICE MEDIUM
PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS
SOUR SERVICE
YES AS PER NACE MR0175/ISO 15156
FACE TO FACE DIMENSIONS
MANUFACTURER STANDARD
CORROSION ALLOWANCE
3mm (Note 2)
MATERIALS OF CONSTRUCTION BODY MATERIAL
CS ASTM A105N / A216-WCB
FLANGE MATERIAL
CS ASTM A105N / A216-WCB
ELEMENT MATERIAL
STAINLESS STEEL TYPE 316
TOP GASKET MATERIAL
MANUFACTURER STANDARD
DRAIN GASKET MATERIAL
GASKET, 316L SS-FG, SPIRAL WOUND LOW STRESS, 1/8" (3.2 MM) THK, 316L SS INNER RING, 316L SS OUTER RING, CL150, B16.5, B16.20
BOLTING MATERIAL
ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329
SPECIFIC REQUIREMENTS ELEMENT MAINTENANCE
MUST BE POSSIBLE WITHOUT REMOVING STRAINER FROM PIPING
DETAILED DRAWING
REQUIRED WITH BID
DIRECTION OF FLOW
TO BE INDICATED ON STRAINER HOUSING
IDENTIFICATION TAG
STAINLESS STEEL IDENTIFICATION TAG REQUIRED – TO SHOW SP NUMBER, NOMINAL SIZE, MANUFACTURER NAME, PO NUMBER AND PO ITEM NUMBER
HYDRO / PNEUMATIC TEST
HYDROTEST PRESSURE = 75.15 barg
GENERAL REQUIREMENTS DESIGN LIFE
10 YEARS
EXTERNAL PAINTING
MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION
3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS
Notes: 1.
Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1.
2.
Bidder to confirm that valve has a 3mm corrosion allowance.
FOR INFORMATION ONLY Design information based on document 00102W-S-DG-DG11-PE-DAS-5003 APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 65 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
SPECIAL PIPING ITEM DATA SHEET SPECIAL PIPING ITEM INFORMATION SP-P016 – BASKET STRAINER 300# CARBON STEEL DESCRIPTION
STRAINER – BASKET TYPE
END CONNECTIONS
FLANGED - ASME B16.5 RF (Note 1)
DRAIN CONNECTION
1” FLANGED C/W BLIND
NOMINAL SIZE RANGE
2” through 24”
FLANGE RATING
ASME 300 PER ASME B16.5
ELEMENT MESH SIZE
TO BE ADVISED
DESIGN PRESSURE
FULLY RATED PER ASME B16.34
DESIGN TEMPERATURE
-2 / 100 °C
SERVICE MEDIUM
PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS
SOUR SERVICE
YES AS PER NACE MR0175/ISO 15156
FACE TO FACE DIMENSIONS
MANUFACTURER STANDARD
CORROSION ALLOWANCE
3mm (Note 2)
MATERIALS OF CONSTRUCTION BODY MATERIAL
CS ASTM A105N / A216-WCB
FLANGE MATERIAL
CS ASTM A105N / A216-WCB
ELEMENT MATERIAL
STAINLESS STEEL TYPE 316
TOP GASKET MATERIAL
MANUFACTURER STANDARD
DRAIN GASKET MATERIAL
GASKET, 316L SS-FG, SPIRAL WOUND LOW STRESS, 1/8" (3.2 MM) THK, 316L SS INNER RING, 316L SS OUTER RING, CL150, B16.5, B16.20
BOLTING MATERIAL
ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329
SPECIFIC REQUIREMENTS ELEMENT MAINTENANCE
MUST BE POSSIBLE WITHOUT REMOVING STRAINER FROM PIPING
DETAILED DRAWING
REQUIRED WITH BID
DIRECTION OF FLOW
TO BE INDICATED ON STRAINER HOUSING
IDENTIFICATION TAG
STAINLESS STEEL IDENTIFICATION TAG REQUIRED – TO SHOW SP NUMBER, NOMINAL SIZE, MANUFACTURER NAME, PO NUMBER AND PO ITEM NUMBER
HYDRO / PNEUMATIC TEST
HYDROTEST PRESSURE = 75.15 barg
GENERAL REQUIREMENTS DESIGN LIFE
10 YEARS
EXTERNAL PAINTING
MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION
3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS
Notes: 1.
Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1.
2.
Bidder to confirm that valve has a 3mm corrosion allowance.
FOR INFORMATION ONLY Design information based on document 00102W-S-DG-DG11-PE-DAS-5001 APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 66 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
SPECIAL PIPING ITEM DATA SHEET SPECIAL PIPING ITEM INFORMATION SP-P018 – FLANGE ISOLATION KIT DESCRIPTION
FLANGE ISOLATION KIT
FLANGE SPECIFICATION
FLANGED - ASME B16.5 RAISED FACE FOR SIZES UP TO 24”
FLANGE SPECIFICATION
FLANGED - ASME B16.47 SERIES A RAISED FACE FOR SIZES OVER 24”
NOMINAL SIZE RANGE
1/2” through 48”
FLANGE RATING
ASME 300 PER ASME B16.5 / B16.47A
FLANGE TYPE
RAISED FACE
DESIGN PRESSURE
FULLY RATED PER ASME B16.5 / B16.47A
DESIGN TEMPERATURE
-2 / 100 °C
SERVICE MEDIUM
PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS
SOUR SERVICE
YES AS PER NACE MR0175/ISO 15156
DEFAULT SCHEDULE TABLE
NPS WT (mm) SCH SPECIFIC REQUIREMENTS MANUFACTURER
PIKOTEK
KIT REQUIRED
YES, INCLUDING GASKET, SLEEVES AND WASHERS
KIT DESCRIPTION
PIKOTEK VCS (VERY CRITICAL SERVICE)
MATERIALS OF CONSTRUCTION REQUIRED SEAL MATERIAL
TEFLON, SPRING-ENERGIZED (STANDARD)
GASKET INSULATING MATERIAL
NEMA GRADE G-10 GLASS-REINFORCED EPOXY LAMINATE MATERIAL (STANDARD)
GASKET TYPE
F
GASKET STYLE
VCS
GASKET SEAL ELEMENT
PTFE
WASHERS
DOUBLE WASHER = DW
WASHER MATERIAL
HARDENED COATED STEEL = HCS
INSULATING SLEEVE MATERIAL
MYLAR
FLANGE ID
REFER DEFAULT SCHEDULE TABLE
GENERAL REQUIREMENTS DESIGN LIFE
10 YEARS
FOR INFORMATION ONLY Torque and tension figures for Pikotek VCS flange isolation kits are shown in the Flange Management Procedure 0000BF-C-G0-G000-PE-PRO-0001
APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 67 of 67
-Electronically Approved Drawing-Checked: Panicucci A., Approved: Colzi R.-Internal DT-'N'
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS) FEED FOR NCS5 OFF-PLOT PIPING
Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.02R Date:23-05-2018 Page 1 of 187
FEED FOR NCS5 OFF-PLOT PIPING
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
CLIENT
: BASRAH GAS COMPANY (BGC)
CONTRACTOR : GULF PETROLEUM TECHNOLOGY SERVICE DMCC (GPTS) CONTRACT No. : 62572AB
BGC
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS) FEED FOR NCS5 OFF-PLOT PIPING
Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.02R Date:23-05-2018 Page 2 of 187
Revision History
Rev #
Date of Issue
Status Description
Originator
Checker
Approver
01R
18/02/2018
ISSUED FOR REVIEW
RRK
RMS
SRK
02R
23/05/2018
ISSUED FOR REVIEW
RRK
RMS
SRK
Rev # Reason for Issue / Change 01R
First issue of document as per LV3 project schedule
02R
Second issue of document as per BGC Comments
BGC
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS) FEED FOR NCS5 OFF-PLOT PIPING
Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.02R Date:23-05-2018 Page 3 of 187
TABLE OF CONTENTS 1
INTRODUCTION .................................................................................................................... 4 1.1 PROJECT OVERVIEW ............................................................................................................ 4 1.2 PURPOSE AND SCOPE ......................................................................................................... 4
2
DEFINITIONS / ABBREVATIONS ........................................................................................ 4
3
OBJECTIVE ........................................................................................................................... 5
4
ADDENDUM TO 6500-WOP-C000-ISGP-U40300-MP-7737- 20001, REV 02A .................. 5
5
ANNEXURES ......................................................................................................................... 6
6
ATTACHMENTS .................................................................................................................... 6
ANNEXURE 1 - PIPE CLASS SUMMARY ........................................................................................ 7 ANNEXURE 2 - PIPE CLASS INDEX ................................................................................................ 8 ANNEXURE 3 - MATERIAL OF CONSTRUCTION OF VALVES...................................................... 9 ANNEXURE 4 - PIPE CLASS 13X................................................................................................... 10
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
BGC
FEED FOR NCS5 OFF-PLOT PIPING Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.02R Date:23-05-2018 Page 4 of 187
1 INTRODUCTION 1.1 PROJECT OVERVIEW BGC has an opportunity to capture up to 120 Mmscfd of gas from ROO DS5. The opportunity is to capture DS5 gas via existing and new compressor station in two phases via new compressor station NCS5: Phase I will install Reciprocating compressors of 60mmscfd capacity as part of the 900mmscfd production mandate by Q4 2018. Phase II will install additional 60mmscfd capacity, with additional tie-in at inlet for train 3. 1.2 PURPOSE AND SCOPE The purpose of this document is to define and consolidate all the process design data, design criteria, codes, standards and references to be used for the installation of new equipment, piping & associated instruments, process and utility tie-ins to existing system and new system. The GPTS scope mainly includes off plot piping and interfaces for New Compressor Station 5 (NCS5) respectively. 2
DEFINITIONS / ABBREVATIONS
Abbreviation API
Description American Petroleum Institute
barg
bar Gauge (pressure)
BGC
Basrah Gas Company
CS
Compression Station
C
Degrees Celsius
DEM
Design and Engineering Manual
DS5
Degassing Station 5
EDP
Emergency Depressuring System
ESD
Emergency Shut Down
F&G
Fire & Gas
GPTS
Gulf Petroleum Technology Service
BGC
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS) FEED FOR NCS5 OFF-PLOT PIPING
Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Abbreviation
Rev.02R Date:23-05-2018 Page 5 of 187
Description
HP
High Pressure
MOV
Motor Operated Valve
MMSCFD
Million Standard Cubic Foot Per Day
NCS
New Compressor Station
NCS5
New Compressor Station 5
SIDS
Southern Intermediate Degassing Station
NGL
Natural Gas Liquid
NR
North Rumaila
ONAN
Oil Natural Air Natural
PCV
Pressure Control Valve
PSBR
Process Safety Basic Requirements
PSV
Pressure Safety Valve
ROO
Rumaila Operating Organization
SDV
Shut Down Valve
SOW
Scope of Work
TEG
Triethylene Glycol
3 OBJECTIVE The objective of this document is to provide amendments to the Piping Material specifications and minimum requirements for the project. This document shall be read in conjunction with Doc.No.6500WOP-C000-ISGP-U40300-MP-7737-20001, Piping Material Specification / Doc.No.0000RP-C-G0G000-PE-SPC-0002, Specification for Brown field piping class A03E2B.This amendment defines the additional / minimum requirements for the life cycle of piping components which includes the design, manufacture, testing, inspection, documentation and commissioning. 4 ADDENDUM TO 6500-WOP-C000-ISGP-U40300-MP-7737- 20001, REV 02A & 63411
Piping Class 13X has been added newly for Liquid line. Pipe class 13X is exactly similar to Pipe class 13E except for 6mm CA to be considered for 13X Pipe class.
In all piping components wherever it is mentioned as PE (Plain End) is to be read as BE (Bevelled End) and SW (Socket Weld) is to be read as (BW) Butt Weld for piping class 11B and13E.
In Valves wherever it is mentioned as SW (Socket Weld) is to be read as BW (Butt Weld) end for piping class 11B and 13E.
BGC
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS) FEED FOR NCS5 OFF-PLOT PIPING
Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.02R Date:23-05-2018 Page 6 of 187
DBB valves are added in piping class 13E / 63411 specifications and for detailed description refer Annexure-5.
Pipe sizes DN15 (1/2') and DN20 (3/4') shall not be used for process piping in sour service and should only be used for short branches.
5 ANNEXURES
ANNEXURE 1 - PIPE CLASS SUMMARY
ANNEXURE 2 - PIPE CLASS INDEX
ANNEXURE 3 – MATERIAL OF CONSTRUCTION OF VALVES
ANNEXURE 4 – PIPING CLASS 13X
ANNEXURE 5 – DBB VALVE DESCRIPTION
6 ATTACHMENTS
ATTACHMENT 1 - EXISTING WORLEY PARSON PIPING MATERIAL SPECIFICATION / DOC.NO. 6500-WOP-C000-ISGP-U40300-MP-7737-200010, REV 02A. (No. of Pages -87) (Note: For Piping classes 11B and 13E, refer Attachment 1)
ATTACHMENT 2 – SPECIFICATION FOR BROWN FIELD PIPING CLASS – A03E2B / DOC.NO. 0000RP-C-G0-G000-PE-SPC-0002, REV B05. (No. of Pages -67) (Note: For Piping class A03E2B refer Attachment 2)
ATTACHMENT 3 – PIPING LINE CLASS SPECIFICATION / DOC.NO. 6500-GENP-C000-ISGPU40300-MP-7737-00001, REV 02A. (No. of Pages - 7) (Note: For Piping class 91B refer Attachment 3)
ATTACHMENT 4 – DEP STANDARD PIPING CLASS 63411. (No. of Pages - 12) (Note: For Piping class 63411 refer Attachment 4)
BGC
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS) FEED FOR NCS5 OFF-PLOT PIPING
Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.02R Date:23-05-2018 Page 7 of 187
ANNEXURE 1 - PIPE CLASS SUMMARY Class
Flange
Material
Rating
(Corrosion Allowance)
Service
Inspection
Temperature
Pressure limit
Class
Limit
(Bar g)
(°C)
11A
150#
Carbon Steel (1.6mm)
Hydrocarbon
I
50 - 250
15.7 - 10.9
11B
150#
Carbon Steel- NACE (3.2mm)
Hydrocarbon with H2S-SOUR
II
50 - 250
18.7 - 10.9
13A
300#
Carbon Steel (1.6mm)
Hydrocarbon
I
50 - 250
50.3 - 44.5
13E
300#
Carbon Steel-NACE (3.2mm)
Hydrocarbon with H2S-SOUR
II
50 - 250
50.3 - 44.5
13X
300#
Carbon Steel-NACE (6mm)
Hydrocarbon with H2S-SOUR
II
50 - 250
50.1 – 41.9
91B
150#
Galvanized Carbon Steel (1.6mm)
Instrument Air
I
-28.8 - 100
0 – 19.6
63411
600#
Stainless Steel (0mm)
Chemical Injection service
I
-29 - 150
99.3 – 77.0
Note: 1. 13X Piping Class is similar to Piping Class 13E except for corrosion allowance which is 6mm to be considered for Piping Class 13X. 2. Socket Weld end connection is not permitted for Sour Service. 3. DEP base pipe class 63411 is used for chemical injection services. 4. Pipe sizes DN15 (1/2') and DN20 (3/4') shall not be used for process piping in sour service and should only be used for short branches.
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
BGC
FEED FOR NCS5 OFF-PLOT PIPING Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Work Order No.: 18A
Rev.01R
Date:23-05-2018 Page 8 of 187
-
B31.3
1.6
50.344.5
50 250
300#
RF (125250 AARH)
4
13E
Hydrocarbon with H2S
1 to 24
CS, ASTM A106 GR. B / API 5L GR. B / A53 GR. B
Sour
NACE
B31.3
3.2
50.344.5
50 250
300#
RF (125250 AARH)
5
13X
1 to 10
CS, ASTM A106 GR. B / API 5L GR. B / A53 GR. B
Sour
NACE
B31.3
6
50.141 9
50 250
300#
RF (125250 AARH)
6
91B
1/2 to 4
CS,API 5L GR. B Galvanized
-
-
B31.3
1.6
019.6
-28.8 - 150# 100
RF (125250 AARH)
SS,ASTM 312 TP316 / ASTM A358-Gr.316
-
99.3 77.0
-29 150
RF(125250 AARH)
7
63411
Notes 1. 2. 3. 4. 5. 6. 7. 8. 9.
Hydrocarbon with H2S Instrument Air Chemical Injection Services
1/2 to 24
-
B31.3
0
600#
100%
100%
100%
Alloy Verification, PMI
-
Ferrite Number, FN
CS, ASTM A106 GR. B / API 5L GR. B / A53 GR. B
Hardness Test
1 to 24
Ultrasonic test, US
Hydrocarbon
100%
Radiography, RT (CW) Note 2 6) Magnetic Particle, MPI (CW, BRW, Dye/Liquid Penetration, DP/PT (CW, BRW, FAW) (Note 4)
13A
Visual
3
Weld Fillet/ Attachment Weld
RF (125250 AARH)
Note-1
150#
Note-1
50 250
Note-1
18.710.9
Note-1
3.2
Note-1
B31.3
-
NACE
REMARKS
10%
10%
10%
-
-
-
-
20%
20%
20%
-
-
-
-
10%
10%
10%
-
-
-
-
20%
20%
20%
-
-
-
-
Note - 9
20%
20%
20%
-
-
-
-
Note – 8,9
100%
10%
-
10%
-
-
-
-
Galvanized
100%
10%
-
10%
-
-
-
-
Note - 9
Stainless Steel
-
Sour
Olet / Branch
CS, ASTM A106 GR. B / API 5L GR. B / A53 GR. B
Note-1
1 to 24
Note-1
Hydrocarbon with H2S
Note-1
11B
100%
Note-1
2
RF (125250 AARH)
Note-1
150#
-
50 250
-
15.710.9
Note-1
1.6
Note-1
B31.3
Note-1
-
Note-1
-
Note-1
CS, ASTM API 5L GR. B
Pipe Material
Extent of NDE
-
1 to 24
Size (NPS)
-
Temp. range (deg C)
Hydrocarbon
Symbol
CA (mm)
11A
Service
NACE Req. (Note 5)
1
Sr. Piping No. Class
Butt / Circumferential
Heat Treatment ASME Pressure Class Flange facing and face finish (Note 7)
Design Conditions Max. Pressure (barg)
Design Code ASME
Sour Service
ANNEXURE 2 - PIPE CLASS INDEX
PWHT requirements shall be as per ASME B31.3. Applicable to butt welds (RT-Radiographic testing). Applicable to fillet and branch welds (MPI-Magnetic Particle Inspection), Only on magnetic material. Applicable to fillet branch welds (Dye Penetrant Inspection), Dye Penetrant Inspection substitutes Magnetic Particle Inspection on stainless steel materials Piping in Sour Service shall comply with the requirements of NACE MR0175 / ISO 15156 Tie in Field joints shall be 100% Radiographed. Flange facing and face finish shall be confirmed by Gasket Supplier. 13X Piping Class is similar to Piping Class 13E except for corrosion allowance which is 6mm to be considered for Piping Class 13X. Socket Weld end connection is not permitted for Sour Service.
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
BGC
FEED FOR NCS5 OFF-PLOT PIPING Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.01R
Date:23-05-2018 Page 9 of 187
ANNEXURE 3 - MATERIAL OF CONSTRUCTION OF VALVES
CLASS
11B / 13E
VALVE TYPE GATE, GLOBE & CHECK VALVES
& 13X
BALL VALVE
GATE, GLOBE & CHECK VALVES
VALVE BODY ASTM 105N ASTM A216 Gr. WCB/WCC
PLUG/ DISC/ WEDGE 13% Cr. / SS 316L
STEM / TRUNNION 13% Cr. / SS 316L
HARD FACING STELLITE 6
SEATS
NO
PACKING
FLEX GRAPHITE
ASTM 105N ASTM A216 Gr. WCB/WCC
13% Cr. / SS 316L
13% Cr. / SS 316L
NO
PTFE
ASTM 105N ASTM A216 Gr. WCB/WCC
13% Cr. / SS 316L
13% Cr. / SS 316L
STELLITE 6
NO
ASTM 105N ASTM A216 Gr. WCB/WCC
13% Cr. / SS 316L
13% Cr. / SS 316L
NO
PTFE
NO
NO
FLEX GRAPHITE VITON "B" OR GRAPHITE
VITON "B" OR GRAPHITE
FLEX GRAPHITE
11A / 13A BALL VALVE
GLOBE & CHECK VALVES 91B
63411
ASTM 105 TRIM 410 & ASTM A216 Gr. WCB TRIM F6 / 410
TRIM 410 & TRIM F6 / 410
BALL VALVE
ASTM 105
TRIM 304
TRIM 304
NO
PTFE
BALL VALVE, GATE, GLOBE & CHECK VALVES
A182 Gr. 316
TRIM 316
TRIM 316
NO
PTFE
VITON "B" OR GRAPHITE
FLEX GRAPHITE
GASKETS GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE
BOLTING
ASTM A193B7M ASTM A194 - 2HM
YES
ASTM A193B7M ASTM A194 - 2HM
YES
GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE
ASTM A193- B7 ASTM A194 - 2H
GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE
ASTM A193B7M ASTM A194 - 2HM
GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE
SOUR SERVICE
ASTM A193- B7 / ASTM A194 - 2H ZINC COATED ASTM A193- B7 / ASTM A194 - 2H ZINC COATED ASTM A193B7M ASTM A194 - 2HM
GENERAL NOTES : 1. VENDOR TO CONFIRM THE SUITABILITY OF SEALS, SEAT INSERTS, BEARINGS, SPRINGS, RETAINERS AND GASKETS MATERIALS FOR THE INTENDED SERVICES. 2.IN ADDITION TO ABOVE, THE AMNDATORY REQUIREMENTS OF THE APPLICABLE MESC SPE 77/** SPECIFICATIONS AS LISTED IN THE RELATIVE VALVE MESC DATA SHEET SHALL BE MET. 3.VALVE PACKING MATERIAL REQUIREMENTS SHALL MEET THE MESC SPECIFICATION SPE 85/200 AND PACKING TYPE TO SUIT THE INTENDED SERVICE AS PER VALVE MESC DATA SHEET. 4. CORROSION ALLOWANCE FOR VALVE BODY SHALL BE AS PER THE APPLICABLE PIPING CLASS. 5. WHERE SOUR SERVICE IS INDICATED, ALL MATERIAL SHALL CONFORM TO NACE MR 0175/ ISO 15156- 2011. 6.13X PIPING CLASS IS SIMILAR TO PIPING CLASS 13E, EXCEPT FOR CORROSION ALLOWANCE WHICH IS 6MM TO BE CONSIDERED FOR PIPING CLASS 13X. 7. SOCKET WELD END CONNECTION IS NOT PERMITTED FOR SOUR SERVICE.
REMARKS
NOTE6 & NOTE7
NO
NO
NO NO
YES
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
BGC
FEED FOR NCS5 OFF-PLOT PIPING Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Work Order No.: 18A
Rev.01R Date:23-05-2018 Page 10 of 187
ANNEXURE 4 - PIPE CLASS 13X DESIGN LIMIT PRESSURE Bar(g)
50.1
46.6
45.1
43.8
41.9
50
100
150
200
250
TEMP (Deg C) SIZE RANGE (INCH) DESIGN CODE
1/2” – 10” ASME B31.3
PIPING MATERIAL : CARBON STEEL
VALVE MATERIAL : CARBON STEEL
RATING : ASME 300
VALVE TRIM : 13%Cr./ SS 316L
FLANGE FACING : RF, 125 TO 250 AARH PER ASME B16.5
SPECIAL REQUIREMENT : NACE
CORROSION ALLOWANCE : 6MM
PWHT : ASME B31.3(W.T. > 20 MM)
SERVICE : Hydrocarbon with H2S PIPING COMPONENTS COMPONENT DIMENSIONAL SIZE RANGE / DESCRIPTION NAME STANDARD NOM. PIPE SIZE
SCH. / THK
MATERIAL STANDARD
SHORT NOTES CODE
0.5
1.5
Seamless, BE
XXS
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
2
3
Seamless, BE
SCH160
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
4
4
Seamless, BE
SCH120
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
6
8
Seamless, BE
SCH80
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
10
10
Seamless, BE
SCH60
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
ASME B16.11
0.5
1.5
Long Radius, Seamless, BE
ASME B16.9
2
10
Long Radius, Seamless, BE
CS ASTM A234 Gr. WPB (Sour Service)
ASME B16.11
0.5
1.5
Long Radius, Seamless, BE
CS ASTM A105N (Sour Service)
ASME B16.9
2
10
Long Radius, Seamless, BE
Concentric Swage Nipple
MSS SP-95
0.5
1.5
Seamless, BE
M
CS ASTM A106 / ASTM A234 Gr. WPB (Sour Service)
RC
Concentric Reducer
ASME B16.9
2
10
Seamless, BE
M
CS ASTM A234 Gr. WPB (Sour Service)
RC
Pipe
ASME B36.10
P
FITTINGS
90° Elbow
45° Elbow
M
M
CS ASTM A105N (Sour Service)
E
EF
CS ASTM A234 Gr. WPB (Sour Service)
6
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
BGC
FEED FOR NCS5 OFF-PLOT PIPING Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.01R Date:23-05-2018 Page 11 of 187
Eccentric Swage Nipple
BS-3799
0.5
1.5
Seamless, BE
M
CS ASTM A106 / ASTM A234 Gr. WPB (Sour Service)
Eccentric Reducer
ASME B16.9
0.5
10
Seamless, BE
M
CS ASTM A234 Gr. WPB (Sour Service)
ASME B16.11
0.5
1.5
Seamless, BE
ASME B16.9
2
10
Seamless, BE
ASME B16.11
0.75
1.5
Seamless, BE
ASME B16.9
2
10
Seamless, BE
ASME B16.11
0.5
1.5
Seamless, BE
M
ASME B16.11
0.5
1.5
Seamless, BE
M
MSS SP-97
0.5
8
BW
M
Weld Neck Flange
ASME B16.5
0.5
10
Blind Flange
ASME B16.5
0.5
10
Spectacle Blind ASME B16.48
0.5
10
0.5
10
-
10
ASME B16.5 CL. 300
Rx
Cap
Tee (Equal & Reducing) Full Coupling Half Coupling Weldolet
M
M
CS ASTM A105N (Sour Service) CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A105N (Sour Service) CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A105N (Sour Service) CS ASTM A105N (Sour Service) CS ASTM A105N (Sour Service)
CW
T & T1
CP CP1 T3
FLANGES CL300, RF, 125 to 250 AARH CL300, RF, 125 to 250 AARH CL300, FF, 125 to 250 AARH, ASME B16.5
M -
CS ASTM A105N (Sour Service) CS ASTM A105N (Sour Service)
F FB
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB
-
ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM
B
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS 4.5 MM THICK Outer Ring (Sour Service)
G
BOLTING ASME B1.1 ; Stud Bolt with 2 ASME B18.2.1 / Hvy Hex Nuts ASME B18.2.2 GASKETS Spiral Wound Gasket
ANSI B16.20
0.5
VALVES VALVE TYPE Ball Valve (Reduced Bore)
STD.
NOM SIZE (inclusive)
DESCRIPTION
API 6D
2
10
CL.300
ISO-17292
0.5
1.5
CL.300
Ball Valve (Full Bore) API 6D
2
10
CL.300
ENDS Flanged, RF, 125 to 250 AARH, ASME B16.5 Flanged, RF, 125 to 250 AARH, ASME B16.5 Flanged, RF, 125 to 250 AARH, ASME B16.5
MATERIAL STANDARD Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE (Sour Service)
SHORT NOTES CODE VB
2
VBB
2
Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE (Sour Service)
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
BGC
FEED FOR NCS5 OFF-PLOT PIPING Work Order No.: 18A VALVE TYPE Check Valve
Dual Plate Check Valve
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
STD. API 602
NOM SIZE (inclusive) 0.5
Rev.01R Date:23-05-2018 Page 12 of 187
DESCRIPTION
ENDS
MATERIAL STANDARD
CL.800
Piston Type ,BW
Body: CS ASTM A105N, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6 (Sour Service)
1.5
API 594
2
10
CL.300
Wafer Lug Type, to suit Flanges ASME B16.5, RF, 125 to 250 AARH
API 602
0.5
1.5
CL.800
BW
BS 1873
2
10
CL.300
Flanged, RF, 125 to 250 AARH, ASME B16.5
API 602
0.5
1.5
CL.800
BW
GLOBE VALVE
GATE VALVE
Body: CS ASTM A105N, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A105N, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6 (Sour Service)
SHORT NOTES CODE
VC
4
VO
VG
API 600
2
10
CL.300
Flanged, RF, 125 to 250 AARH, ASME B16.5
Weld Neck Flange
ASME B16.5
0.5
10
CL150, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F30
Blind Flange
ASME B16.5
0.5
10
CL150, RF, 125 to 250 AARH
-
CS ASTM A105N (Sour Service)
FB30
Spectacle Blind ASME B16.48
0.5
10
CL150, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB30
0.5
10
ASME B16.5 CL. 150
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring (Sour Service)
G30
OFF SPEC
GASKETS Spiral Wound Gasket
ANSI B16.20
NOTES: 1. Pressure and temperature limits acc. to ASME B16.5 flange rating mat. grp 1.1 and ASME B31.3 allowance internal pressure. 2. Up to NPS 1.5 ball valves shall be full bore type. For size NPS 2 and above full bore ball valves to be used only when indicated in PID. 3. All materials in Sour service shall comply with NACE MR0175 / ISO 15156. 4. Piston type check valves are used in sizes up to NPS 1.5 for horizontal mounting only. 5. Weld seam shall be 100% RT / UT. 6. Pipe wall thickness are as per SHELL DEP base pipe class 31043-29 (6 MM) corrosion allowance.
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
BGC
FEED FOR NCS5 OFF-PLOT PIPING Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Work Order No.: 18A
Rev.01R Date:23-05-2018 Page 13 of 187
REDUCER TABLE
SMALLER SIZE
10 8
R
6
R
R
4
R
R
R
3
R
R
2
R
R
1.1/2
R
R
R
1
R
R
3/4
R
R
R
R
R
1/2 10
8
6
4
3
2
1.1/2 1
R 3/4 1/2
LARGER SIZE R – REDUCER (CONC / ECC)
BRANCH SIZE
BRANCH TABLE 10
T
8
T1
T
6
T1
T1
T
4
T1
T1
T1
T
3
T3
T3
T1
T1
T
2
T3
T3
T3
T1
T1
T
1.1/2
T3
T3
T3
T1
T1
T1
T
1
T3
T3
T3
T3
T3
T1
T1
T
3/4
T3
T3
T3
T3
T3
T1
T1
T1
T
1/2
T3
T3
T3
T3
T3
T3
T1
T1
T1
T
10
8
6
4
3
2
1.1/2
1
3/4
1/2
HEADER SIZE T – EQUAL TEE (BE) / T1 – REDUCING TEE (BE) / T3 – WELDOLET
PIPING MATERIAL SPECIFICATION (ADDENDUM TO EXISTING PMS)
BGC
FEED FOR NCS5 OFF-PLOT PIPING Work Order No.: 18A
Document No.: 6500-GPTS-C005-ISGP-U40300-MP-7737-50001
Rev.01R Date:23-05-2018 Page 14 of 187
ANNEXURE 5 – DBB VALVES
SR. NO 1.
PIPE CLASS 13E
SIZE RANGE ½” – 2”
RATING 300
2.
63411
½” – 2”
600
DBB VALVE DESCRIPTION DBB (BALL/NEEDLE/BALL), FULL BORE FLOATING BALL. BI‐DIRECTIONAL, FLANGED ‐ ASME B16.5, BODY‐ A105N,TRIM‐ 13%CR / SS316L,SEAT PTFE, ANTI‐STATIC DESIGN, SHUT‐OFF, CAVITY PRESSURE RELIEF SYSTEM, NEEDLE VALVE WITH BLIND FLANGE,LEVER OPERATED, NACE MR0175/ISO 15156 DBB (BALL/NEEDLE/BALL, REDUCED BORE, FLOATING BALL. BI‐DIRECTIONAL, FLANGED ‐ ASME B16.5 ,BODY‐ ASTM A182 F316, TRIM‐ SS316, SEAT RPTFE, ANTI‐STATIC DESIGN, SHUT‐OFF, CAVITY PRESSURE RELIEF SYSTEM, NEEDLE VALVE WITH BLIND FLANGE,LEVER OPERATED, NACE MR0175/ISO 15156.
PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
Rev.02A
Date: 2-07-14 Page 1 of 44
REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION
PIPING MATERIAL SPECIFICATION
CLIENT
:
CONTRACTOR :
BASRAH GAS COMPANY (BGC) WORLEYPARSONS
Revision History r:\50666-shell-basra_gas_additional_engineering\work scope 12 lp network expansion\10 engineering\06 pi-piping\01 deliverables\07 pms\rev 02a\6500-wopc000-isgp-u40300-mp-7737-20001, 02a.doc
PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
Rev.02A
Date: 2-07-14 Page 3 of 44
CONTENTS 1
INTRODUCTION ............................................................................................................................................... 6 1.1
Project Overview ................................................................................................................................................ 6
1.2
Scope ................................................................................................................................................................. 6
1.3
Definitions and Abbreviations ............................................................................................................................ 7
1.3.1 Definitions .......................................................................................................................................................... 7 1.3.2 Abbreviations ..................................................................................................................................................... 7 2
ORDER OF PRECEDENCE ............................................................................................................................ 10
3
REFERENCE DOCUMENTS........................................................................................................................... 11 3.1
Project Documents ........................................................................................................................................... 11
3.2
BGC Standard .................................................................................................................................................. 11
3.3
Codes and Standards ...................................................................................................................................... 11
3.3.1 American Society of Mechanical Engineer (ASME)......................................................................................... 11 3.3.2 American Petroleum Institute (API).................................................................................................................. 12 3.3.3 American Society for Testing Material (ASTM)................................................................................................ 13 3.3.4 British Standard (BS) ....................................................................................................................................... 13 3.3.5 European Federation of Corrosion (EFC) ........................................................................................................ 14 3.3.6 International Standardization Organization (ISO) ............................................................................................ 14 3.3.7 Manufacturers Standardization Society of Valves and Fitting Industry, Inc. (MSS) ........................................ 14 3.3.8 National Association of Corrosion Engineers (NACE) ..................................................................................... 14 3.4
Other References ............................................................................................................................................. 15
3.4.1 Shell DEP ........................................................................................................................................................ 15 4
GENERAL REQUIREMENTS .......................................................................................................................... 16 4.1
Impact Testing Requirements .......................................................................................................................... 16
4.2
Positive Material Identification (PMI) ............................................................................................................... 16
5
MATERIAL ....................................................................................................................................................... 17 5.1
General ............................................................................................................................................................ 17
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PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
5.2
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
Rev.02A
Date: 2-07-14 Page 4 of 44
Carbon Steels .................................................................................................................................................. 17
6
PIPES AND TUBES ......................................................................................................................................... 18
7
FITTINGS ......................................................................................................................................................... 20
8
PIPE BRANCH ................................................................................................................................................. 22 8.1
Pipe Branch Principles ..................................................................................................................................... 22
8.2
O’lets ................................................................................................................................................................ 22
9
FLANGES & GASKETS ................................................................................................................................... 23
10
BOLTS AND STUDS ....................................................................................................................................... 24 10.1 Flange Assurance & Torqing Requirements ................................................................................................... 24 10.2 Hydraulic Bolt Tensioning ................................................................................................................................ 24
11
THREADING .................................................................................................................................................... 26
12
LINE BLINDS ................................................................................................................................................... 27
13
VALVE.............................................................................................................................................................. 28 13.1 Relive Valve Cleaning & Testing Requirements before Installation .............................................................. 28
14
SHOP & FIELD FABRICATION EXAMINATION AND TESTING.................................................................... 29 14.1 Pre-heat and Post Weld Heat Treatment......................................................................................................... 29 14.2 Welding Procedures ......................................................................................................................................... 30 14.3 NDE requirements for fabrication..................................................................................................................... 30
15
MISCELLANEOUS REQUIREMENTS ............................................................................................................ 36 15.1 Instrument Connection ..................................................................................................................................... 36 15.2 Identification Marking/ Stamping ...................................................................................................................... 36 15.3 Colour Coding For Material Identification ........................................................................................................ 36 15.4 Deviations ........................................................................................................................................................ 37
16
CERTIFICATION/ TRACEABILITY .................................................................................................................. 38
17
PIPING CLASS SUMMARY............................................................................................................................. 39
APPENDIX-1: PIPING CLASS INDEX APPENDIX-2: PIPE CLASS APPENDIX-3: MATERIAL OF CONSTRUCTION FOR VALVES r:\50666-shell-basra_gas_additional_engineering\work scope 12 lp network expansion\10 engineering\06 pi-piping\01 deliverables\07 pms\rev 02a\6500-wopc000-isgp-u40300-mp-7737-20001, 02a.doc
PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
Rev.02A
Date: 2-07-14 Page 5 of 44
APPENDIX-4: WORK INSTRUCTION - FLANGE CONNECTORS AND PIPE CLAMP CONNECTORS APPENDIX-5: TESTING REPORT AND CONDITION/REPAIR RECORD FORMS OF PRESSURE RELIEF VALVES
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PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
1
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
Rev.02A
Date: 2-07-14 Page 6 of 44
INTRODUCTION
Basra Gas Company (BGC) is implementing a phased-approached programme of rehabilitation, rejuvenation and expansion projects in South Iraq. BGC is a 25-year joint venture with state run South Gas Company holding a 51% stake, Shell 44% and Mitsubishi 5%. This JV is designed to capture, treat and monetize associated gas currently being flared from three southern oilfields, wasting more than 10 million dollars per day of the country’s natural resources During the initial Rehabilitation phase, COMPANY intends to return the existing non-operational facilities to work in a safe manner, in the short term. The Rejuvenation work shall return the assets to reliable and efficient operation for the duration of the venture, and address further operational improvements. The Expansion phase will see additional Gas Gathering (compression), Gas Processing and Power Generation facilities.
1.1
Project Overview
The associated gas is generated at upstream ROO degassing plants located in South Rumaila (SR) and North Rumaila(NR). Each degassing plant has a compression station which aims to capture the available associated gas. To improve the amount of gas capture from existing compressor stations in Rumaila; BGC are considering the concept of expanding the NR LP network to include four (4) SR compression stations (with designations MK, JN, SH and QR). This may be achieved using existing pipelines with additional ‘Jumper’, ‘Spill over’ and ‘Loader’ tie-in connections. Associated gas from 5 compression stations in NR known as CS-1, 2, 3, 4 & 5 may be sent to NR NGL from st existing pipelines, ‘1 stage ‘or ‘other stage’ to NR NGL. The LP expansion network project ascertains stabilized gas production volumes by capitalizing on the available compression capacities in NR CS (CS1, CS3) and SR CS (Markezia CS), which will accommodate the gradually increasing availability of LP gas from ROO DS (lower number of HP banks). In this manner, LP gas flaring will be significantly reduced. -
Janubiah (JN) and Shamiyah (SH) shall operate 1st stage header at LP gas pressure, and free flow all the gas (or excess gas that compressors can’t accommodate) into the “Kuwait” pipeline (36" Emergency Line) and then to Markezia (MK) compression station.
-
Free flow of approx. 80 mmscfd LP gas to Markezia (MK) from JN and SH.
-
All stations (MK, JN, SH, QR) shall be able to operate with compressors exporting gas to 48" Trunk Line (Pipeline) to KAZ.
1.2
Scope
This Specification defines the minimum piping material requirements for process and utility piping systems listed in the piping class index (Appendix-1).
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PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
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Date: 2-07-14 Page 7 of 44
This specification defines by piping classes the material requirements for pipe, fittings, flanges, line blinds, bolts, gaskets and valves for each listed service, and defines the pressure / temperature limitations within which they may be used. The other piping components such as strainers, special fittings etc., which are defined on process data sheets, shall only be used within the constraints of the piping class to which they are assigned. This Specification should be read in conjunction with the Piping Material Class sheets.
1.3
Definitions and Abbreviations
1.3.1 Definitions
COMPANY
Basra Gas Company (BGC)
CONTRACTOR
Worley Parsons
SUB-CONTRACTOR
Any other party appointed by CONTRACTOR for supply of any services
SITE
North Rumaila NGL plant, including IBC compressor station.
WORK
All temporary and permanent works described in this specification and in the CONTRACT.
MANUFACTURER/SUPPLIER/VENDOR
The party, which manufactures and/or supplies, equipment and services to perform the duties as specified by CONTRACTOR in the scope of supply. Sour Environment or Sour Service environments containing water and H 2 S exceeding the limits set forth in NACE MR0175 (2003), Section 1.4.1.1, 1.4.2.1 and 1.4.2.2. By extension, the term applies to all the fluids, the condition of which falls into Regions 2 and 3 of the EFC Publ. No. 16 nomograph. A collection of piping components, suitable for a defined service and design limits, in a piping system. The Piping Classes for the PROJECT are contained in Appendix-I of this specification.
SOUR ENVIRONMENT, SOUR SERVICE:
PIPING CLASS
1.3.2 Abbreviations
API
America Petroleum Institute
ASTM
American Society for Testing Material
ASME
American Society of Mechanical Engineer
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BCS
Booster Compressor Station
BGC
Basra Gas Company
BS
British Standard
CS
Carbon Steel
CE
Carbon Equivalent
CRA
Corrosion Resistance Alloy
DEP
Design and Engineering Practice
DEM 1
Design Engineering Manual
DP
Dye Penetrant
DS
Degassing Station
EFC
European Federation of Corrosion
GE
Genral Electric
HV
Vickers Hardness
JN
Janubiah
LTCS
Low Temperature Carbon Steel
MESC
Material and Equipment Standards and Code
MK
Markezia
MPI
Magnetic Particle Inspection
MSS
Manufacturers Standardization Society of Valves and Fitting Industry, Inc.
NACE
National Association of Corrosion Engineers
NDE
Non Destructive Examination
NPS
Nominal Pipe Size
NPT
National Pipe Threads
NR
North Rumaila
P&ID
Piping and Instrument Diagram
PMI
Positive Material Identification
QR
Qurainat
RT
Radiographic Testing
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PWHT
Post Weld Heat Treatment
PBE
Plain Both Ends
SCOP
State Company for Oil Projects
SH
Shamiyah
SR
South Rumaila
SS
Stainless Steel
WQ
West Qurna
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ORDER OF PRECEDENCE
Any case of approach conflict between the requirements of this specification and any other relevant documents shall be notified to the Client and the Owner. Unless otherwise agreed, the following descending order of precedence shall apply. In case of conflict between technical documents, the most onerous provision or requirement will apply.
st
Datasheets
nd
Specification of identified component
th
This Material Specification
th
Codes and Standards listed below
th
BGC standards and Amendments of Shell DEP (as applicable)
th
Other Internationally Recognised Codes and Standards as appropriate
1 2 3 4 5 6
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REFERENCE DOCUMENTS
3.1
Project Documents
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Document No.
Document Title
6500-WOP-C000-ISGP-U40300-MP-7180-20001
Piping Design Basis
6500-WOP-C000-ISGP-U40300-MP-1380-20001
Pipe Wall Thickness Calculation
SOK 72138/S
List of Piping Project Specification (Existing Piping Class NuovoPignone)
3.2
BGC Standard
6500-BGC-C000-ISGP-U40300-MP-7737-20003
3.3
External Painting and Coating Specifications for Equipment, Structural Steel and Piping
Codes and Standards
The following Codes and Standards (latest edition) shall be considered as part of this Specification. It shall be the Supplier’s responsibility to acquire possession of all the applicable Codes, Standards and Regulations referenced in this Specification. All piping components, fabrication and design, shall as a minimum, meet the requirements of the latest edition of the Codes and Standards including latest addenda or supplements or revisions at the time of award of Contract unless otherwise stated in this Specification. In the event of conflict between any of the Codes and Standards, or the requirements of this Specification, the most stringent requirement shall take precedence. All piping components shall conform to the Specifications for service as indicated on the piping drawings, engineering flow diagrams, line schedules and this Specification. Any conflict shall be brought to the attention of COMPANY for resolution prior to proceeding with the work. The below above listed Standards are to be considered as minimum applicable documents.
3.3.1 American Soci et y of Mechanical Engineer ( ASM E) ASME B1.1
Unified Screw Threads
ASME B1.2
Gages and Gauging for Unified Screw Threads
ASME B1.20.1
Pipe Threads, general purpose (inch)
ASME B16.5
Pipe Flanges and Flanged Fittings
ASME B16.9
Factory Made Wrought Steel Butt-welding Fittings
ASME B16.10
Face to Face and End to End Dimensions of Valves
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ASME B16.11
Forged Steel Fittings, Socket-Welding and Threaded
ASME B16.20
Metallic Gaskets for Pipe Flanges - Ring-Joint, Spiral-Wound, and Jacketed
ASME B16.21
Non-metallic Gaskets for Pipe Flanges
ASME B16.24
Bronze pipe Flanges and Flanged Fittings
ASME B16.25
Butt-Welding Ends for Pipe, Flanges and Fittings
ASME B16.28
Wrought Steel Butt-Welding Short Radius Elbows and Returns
ASME B16.34
Steel Valves
ASME B16.36
Steel Orifice Flanges
ASME B16.47
Large diameter steel flanges NPS 26 Through NPS 60
ASME B16.48
Steel Line Blank
ASME B18.2.1
Square and Hexagonal Bolts and Screws
ASME B18.2.2
Square and Hexagonal Nuts
ASME B36.10M Welded and Seamless Wrought Steel Pipe ASME B36.19M Stainless Steel Pipe ASME B46.1
Surface Texture
ASME BPVC Sec. IX
Welding and Brazing Qualification
3.3.2 American Petroleum Institute ( API) API 5 L
Specification for Line Pipe
API 6D
Specification for Pipeline valves
API 6FA
Fire test for Valves
API 590
Steel Line Blanks
API 594
Wafer-Type Check Valves
API 598
Valves Inspection and Test
API 600
Steel Gate Valves Flanged or Butt Welding Ends, Bolted and Pressure Seal Bonnet
API 602
Steel Gate, Globe and Check Valves for sizes DN 100 and smaller for the Petroleum and Natural Gas Industry
API 603
Corrosion-Resistant Bolted Bonnet Gate Valves – Flanged and Butt-welding Ends
API 607
Fire Test for Soft-Seated Quarter-Turn Valves
API 609
Butterfly valves – Double Flange, Lug- and Wafer-Type
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3.3.3 American Soci et y for Testing Materi al ( ASTM) A53
Seamless and welded black and hot-dipped galvanized steel pipe
A105
Carbon steel forging for piping applications
A106
Seamless carbon steel pipe for high temperature application
A153
Zinc coating (Hot-Dip) on Iron and steel hardware
A182
Forged or rolled Alloy and Stainless steel pipe flanges, forged fittings, and valves and parts for high temperature service
A193
Alloy steel and stainless steel bolting materials for high temperature or high pressure services and other applications
A194
Carbon and alloy steel nuts for bolts for high pressure or high temperature service or both
A216
Specification for carbon steel castings
A234
Seamless and welded carbon steel and alloy steel pipe fittings
A285
Pressure vessel plate, carbon steel, low and intermediate-tensile strength
A312
Standard specification for seamless and welded austenitic stainless steel pipes
A320
Alloy steel bolting materials for low temperature service
A333
Seamless and welded steel pipe for low temperature service
A350
Carbon and low alloy steel forgings
A351
Castings, Austenitic, for pressure containing parts
A352
Steel casting, Ferritic and martensitic, for pressure containing parts, suitable for low temperature service
A358
Standard specification for electric fusion welded chromium nickel alloy steel pipe for high temperature service
A403
Wrought austenitic stainless steel piping fittings
A420
Piping fittings of wrought carbon steel and alloy steel for low temperature service
A516
Pressure vessel plate, carbon steel, for moderate and low temperature service
A671
Electric fusion welded steel pipe for atmospheric and lower temperature
A672
Electric fusion welded steel pipe for high pressure service at moderate temperature
3.3.4 British Standard ( BS) BS EN 12329
Electro plated coatings of Cadmium and Zinc on Iron and Steel
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BS 1868
Steel Check Valves (Flanged and Butt Weld Ends) for the Petroleum, Petrochemical and Allied Industries
BS 1873
Steel Globe and Globe Stop and Check Valves (Flanged and Butt-Welding Ends) for the Petroleum, Petrochemical and Allied Industries
BS 3381
Metallic Spiral Wound Gaskets for use With Flanges
BS EN 12266
Part 1 Testing of Valves - Production Pressure Testing Requirements for General Purpose Valves.
BS EN 10497
Testing of Valves - Specification for Fire Type Testing Requirements
3.3.5 European Federation of Corrosion (EFC) Pulb. No. 16
Guidelines on Material Requirements for Carbon and Low Alloy Steels for H2S Containing Environments in Oil and Gas Production
3.3.6 International Standardization Organization (ISO) ISO 10497 Testing of valves - Fire type-testing requirements ISO 17292 Steel Ball Valves for the Petroleum, Petrochemical and Allied Industries ISO 15761 Steel Wedge Gate, Globe and Check Valves, DN 100 and Smaller for the Petroleum, Petrochemical and Allied Industries ISO 10434 Bolted bonnet steel gate valve for the petroleum, petrochemical and allied industries ISO 9000
Quality management and Quality Assurance Standards Guidelines for selection and use
ISO 10474 Steel and Steel Product – Inspection Documents
3.3.7 Manufactur ers Standardization Societ y of Val ves and Fitti ng Industr y, Inc. (MSS) MSS-SP-6 Standard Finishes for Contact Faces of Pipe Flanges and Connecting End Flanges of Valves and Fittings MSS-SP-25 Standard Marking Systems for Valves, Fittings, Flanges and Unions MSS-SP-97 Integrally Reinforced Forged Branch Outlet Fittings Socket Welding, Threaded and Butt Welding Ends
3.3.8 National Association of Corrosion Engi neers ( N ACE) NACE MR0175/ ISO 15156
Standard Material Requirements - Sulfide Stress Cracking Resistant Metallic Materials for Oilfield Equipment
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Other References
These can be referred where the above standards do not provide necessary details and guidelines. Such references shall be approved by COMPANY before implementation.
3.4.1 Shell DEP DEP 31.38.01.11-Gen
DEP Specification for Piping - General Requirements (DEM 1- only for reference)
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GENERAL REQUIREMENTS
Pipe wall thickness shown in each class are calculated based on the pressure limit for the applicable service indicated in Appendix-1. The pipe wall thickness calculation is provide in document no. 6500-WOP-C000-ISGPU40300-MP-1380-20001. Nominal pipe sizes 1 ¼”, 2 ½”, 3 ½”, the odd numbered sizes like 5”, 7”, and any other nominal pipe sizes not shown in ASME B36.10, shall not be used except to match. Manufacturer’s equipment connections. These sizes shall not be used for piping in package units and shall not in any case be used for terminal connections for mating pipe work. Where necessary to match a Manufacturer’s equipment connection, a reducer shall be employed for transition to the next larger acceptable pipe size.
4.1
Impact Testing Requirements
Low temperature carbon steel pipework shall meet the impact test requirements as specified in the respective piping class, relevant codes, and standards. As a minimum, carbon steel materials shall conform to impact test requirements specified in ASME B31.3, for the combination of minimum design metal temperature (MDMT) and reference thicknesses specified. Impact testing shall be performed in accordance with ASME B31.3 Clause 323.2.2. Impact test temperature shall be either the lowest temperature for which the material standard specifies the toughness or minus 20 °C whichever is lower.
4.2
Positive Material Identification (PMI)
PMI (Positive Material Identification) shall be applied prior to shipment from Manufacturer’s/ Stockist yard for all SS, SDSS, Nickel copper, CRA materials of Alloy 825 and 625
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MATERI AL General
Pipe and associated fittings, flanges and valves, shall be supplied in accordance with all relevant standards as noted and additional requirement shall be applicable as per applicable requisition document. Materials shall be employed only as shown on the Piping Material Specification. Substitutions shall not be made unless written approval is obtained from COMPANY. Such approval, however, shall in no way diminish the Supplier’s obligation to meet the requirements of the latest issues of the standards and specifications referred to in this Specification. For piping classes intended for sour service, all materials shall be in accordance with the requirement of NACE MR0175/ ISO 15156. All weld able stainless steel piping shall be supplied dual certified. Cast iron material shall not be used in Hydrocarbon service.
5.2
Carbon Steels
The carbon equivalent (CE) shall be established using the formula CE = C + Mn + Cr + Mo + V + Cu + Ni 6 5 15 Where the material standard does not include all the above elements, and with COMPANY approval the following formula may be substituted. CE = C + Mn + 0.04 6 For carbon steel weld fittings and flanges the maximum carbon content shall be 0.23% maximum and the maximum carbon equivalent value shall be 0.43% maximum.
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PIPES AND TUBES
The dimensions for Carbon Steel pipes shall be in accordance with ASME B 36.10M.
The dimensions for Stainless Steel pipes shall be in accordance with ASME B 36.19M. All CS/LTCS pipes shall be seamless up to size 16” and welded construction for size 18” and above, unless otherwise stated. All SS pipes shall be seamless up to size 6” and welded construction from size 8” and above, unless otherwise stated. The carbon equivalent of carbon steel pipes calculated as shown in section 5.2, shall be- as follows Seamless pipe CE 0.43% max Seamless pipe Carbon content 0.23% max The manufacture of all carbon steel pipes shall be to seamless carbon manganese route with corrosion allowance as indicated in the relevant piping class. Welded pipes and fittings shall be supplied with “ Single longitudinal seam”. Weld seam shall be 100% radio graphed / Ultrasonically tested joint efficiency factor to be 1. Bevelled end shall be in according with ASME B16.25. Permanent backing rings shall not be used. All pipes sizes up to and including 1.1/2” shall be Plain end. Additional requirement for sour service: Maximum hardness limit of 248 HV10 in the parent material is acceptable, provided the pipe manufacturer demonstrates during the weld ability tests that the hardness in the weld and the heat affected zone including the values within 0.5mm from the fusion line do not exceed 248 HV10. The level of sulphur for flat-rolled and seamless products shall be 0.003 % and 0.01 % respectively. Longitudinally welded piping and piping components made from plate shall be HIC tested to NACE Design limits Pipe wall thickness values that are specified in the Piping Material Specifications are adequate for the pressure/temperature combination. Pipe wall thickness calculation principle The calculation of pipe wall thickness shall be in accordance with the requirements of ASME B31.3 and shall include a corrosion allowance as well as mill tolerances as required by the design code. The weld efficiency coefficient of welded pipes shall be equal to 1 (i.e. 100% radiography / Ultrasonically tested). Corrosion allowance Corrosion allowance of different piping classes are specified in the piping class tables.
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Mill tolerance The mill tolerance on wall thickness shall be as follows: • Minus 8 % for diameters 18” and above • Minus 12½ % for diameters up to 16". Retirement thickness The minimum retirement thickness (Standard thickness minus Manufacturing tolerance minus corrosion allowance ) values for pipes can be referred from widely used standards like Shell DEP, however it is to be noted that the current project is not a DEM1 compliant by definition.
Pipe Diameters No pipe diameter smaller than ½" shall be used, except for instruments. Pipe diameters of 1”¼, 2”½, 3”½, 5", 7", 9" and 22" shall not be used. Equipment supplied with connections of these sizes shall be adjusted to a standard size immediately adjacent to the equipment by means of a suitable reducing fitting. Bushings shall not be used. For diameters above 24", sizes 30", 36", 42", 48", 56" and 60" are preferred dimensions.
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FITTINGS
The dimensions of steel butt welding fittings shall be in accordance with ASME B16.9 and the following amendments: a) Section 2.2 of ASME B16.9, add: The design of fittings in sizes > DN 600 (NPS 24) shall be established by the mathematical analysis contained in ASME VIII, Division 1 or ASME B31.3. The design of fittings for which these standards do not provide mathematical analyses shall be established by proof testing in accordance with Section 9 of ASME B16.9. b) Section 6.2.4 of ASME B16.9, add: The dimensions of caps in sizes > DN 600 (NPS 24) shall be in accordance with MSS SP-75, Table 8 with length E1. c) Section 6.2.5 of ASME B16.9, add: For tees with a header size > DN 600 (NPS 24), the crotch thickness and external contour radius shall be T c ≥ 1.5₸ and r x ≥ D b /8 respectively, in order to allow a flexibility characteristic of h = 4.4.₸/r 2 in accordance with ASME B31.3, Appendix D, note 11. d) Section 8 of ASME B16.9, add: The welding end of fittings in sizes > DN 600 (NPS 24) shall be in accordance with MSS SP-75, Section 13.3. e) Section 11 of ASME B16.9, add: The manufacturing tolerances of fittings in sizes > DN 600 (NPS 24) shall be in accordance with MSS SP-75, Section 13. Unless specified otherwise, these tolerances are applicable to the nominal dimensions given in Tables 3 through 12 (or Tables I2 through I11). f)
Section 11 of ASME B16.9, add: Unless specified otherwise, inspection and test certificates shall be supplied to the COMPANY.
Carbon steel fittings of sizes up to including NPS 16 are seamless. Fittings of sizes NPS 18 and larger are specified with welded construction. Stainless steel fittings of sizes up to and including NPS 6 are seamless. Fittings of sizes NPS 8 and larger are specified with welded construction. Carbon steel fittings thicker than 19mm shall be supplied in the PWHT condition. All non-destructive examination shall be performed after heat-treatment. Weld repair of all parents fitting material is NOT permitted. Socket Welded fittings shall be used up to and including size NPS 1.1/2. Forged Steel Socket Weld fittings shall be in accordance with ASME B16.11. r:\50666-shell-basra_gas_additional_engineering\work scope 12 lp network expansion\10 engineering\06 pi-piping\01 deliverables\07 pms\rev 02a\6500-wopc000-isgp-u40300-mp-7737-20001, 02a.doc
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Socket weld fittings shall be 3000#, 6000# and 9000# depending on the pipe thickness Sch80, Sch160 and above Sch160 respectively. All forged fitting shall be normalized for sour services. Butt weld elbows shall be long radius type (radius equals 1.5 times the nominal pipe size). Short radius elbows shall be treated as special fitting and their usage to be subject to approval by COMPANY and used where space consideration dictate and where line flow characteristics are not impaired. Mitered elbows shall not be used. Piping NPS 1 ½” and smaller shall change direction by forged fittings only. Pulled bends shall not be used. Swage Nipple shall be in accordance with MSS-SP-95. The use of eccentric swaged nipple shall not be permitted. Socket weld Full coupling shall be used for connecting pipe with concentric / eccentric swage nipple. 90° angle branch connections shall be as defined in the branch connection tables within individual piping class. Branch connections other than 90º angles especially for relief systems, shall be provided with reinforcement pads and CONTRACTOR shall submit relevant calculations as per ASME B31.3 code for COMPANY's approval. Elbowlets shall not be used for branch connections, instrument taps or vent and drain connections unless space considerations dictate. Drain and vent connections shall not be installed in elbows. Thermo wells installed at other than 90 degrees to the pipe header or vessel wall are not allowed. Reducing tees and reducers shall be with butt weld end schedules and wall thicknesses to match the adjacent pipe in accordance with ASME B31.3 and B16.9. If not standard fittings such as custom made extruded branch outlet are used, the same shall be calculated according to clause 304.3.4 of ASME B31.3. Unions may only be used where indicated in the piping classes. Bending of pipe shall only be indicated in the material classes or on the P&ID’s, otherwise welding elbow shall be used. The use of bending shall be subject to COMPANY approval.
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PIPE BRANCH
8.1
Pipe Branch Principles
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The principle is as follows: •
Connections of equal sizes always require an equal tee.
•
Connections where both header and branch are of a diameter less than 2 inches are made using tees.
•
Reducing or equal tees to be used if the branch diameter is equal to half the header diameter or larger.
•
All other connections shall be made using branch outlet fittings such as weldolets, sockolets, sweepolets etc., for branch diameters less than half the header diameter only. The use of weldolets shall be limited to NPS 8” branch in order to avoid the risk of welding thermal distortion. Reducing tee plus reducer are to be used where the branch exceed NPS 8”.
•
Except for branch connections required to use equal or reduced tees, the use of integral reinforced connections comprising in one single piece: the required reinforcement, a nipple, and eventually an end-flange is permitted.
•
Special cases may require different rules or means for reinforcing branch connections (including the use of extruded headers, etc.). These must be submitted to the COMPANY for decision.
Pipe branch tables are provided in respective pipe classes available in Appendix-2 of this document.
8.2
O’lets
The dimension of weldolet and sockolet fittings shall be in accordance with MSS SP-97. Design of all o’let fittings shall be to the manufacturer’s standard. Design and fitting profile shall minimise local stress concentration effects. Manufacturer shall submit drawings and branch reinforcement calculations, demonstrating compliance with ASME B31.3, for the component approval. Weldolets having more than 2” size shall have design validated by supporting calculation / analysis. Nonstandard extruded branch fittings (if any) shall be calculated as per ASME B31.3 Clause 304.3.4. The fitting calculation shall be sourced from the original manufacturer and shall be approved by COMPANY for use.
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FLANGES & G ASKETS
All flanges shall be of RF type, except where needed to tie in (match) with existing flanges and as such will match with facing of existing flanges. All flanges up to and including NPS 24" shall be in accordance with ASME B16.5 and the following additional requirement: • If applicable, flanges shall be marked with the pipe schedule number or nominal wall thickness in mm. • The flange material shall be as per respective pipe classes. • Unless specified otherwise, inspection and test certificates shall be supplied to the COMPANY. Flanges above and including NPS 26” shall be in accordance with ASME B16.47 Series ‘A’ and the following additional requirements: • If applicable, flanges shall be marked with the pipe schedule number or nominal wall thickness in mm. • The flange material shall be in accordance with the respective pipe classes. • Regardless of tolerances specified for dimensions A and B, the thickness of the hub at the welding end shall not be less than the nominal thickness minus 0.3 mm (0.012 in) of the pipe to which the flange is to be attached. • Unless specified otherwise, inspection and test certificates shall be supplied to the COMPANY. The flange facing finish shall be in accordance with ASME B16.5 or ASME B16.47 as applicable and shall be suitable for gaskets, such that a resultant smooth finish with 3.2 to 6.3 μm Ra finish for all pipe class. Socket weld flange shall be used up to and including size NPS 1.1/2 Flange bolt holes shall be straddle the centre lines. Any flange machined from forged bar or billet will not be accepted. Flat face flanges shall only be used to match flat-face, flanged equipment, GRE Pipes, using full-face gaskets, with a finish in accordance with MSS SP-6. Weld Neck flange bore shall be match to the corresponding pipe inside diameters. Slip on flanges should not be used in place of weld neck flanges unless approved by COMPANY. All welded end closures shall be blind flanged unless otherwise specified. Flanges machined from forged bar or billet shall not be accepted. Metallic gasket shall be in accordance with ASME B16.20. Non Metallic gasket shall be in accordance with ASME B16.21. Spiral Wound gaskets (semi metallic gasket) with graphite filled or other filler material require a smooth facing finish. Where a smooth finish is specified. The gasket contact surface shall have a serrated-spiral finish with a roughness between Ra 3.2 and Ra 6.3 micrometres in accordance with ASME B46.1. r:\50666-shell-basra_gas_additional_engineering\work scope 12 lp network expansion\10 engineering\06 pi-piping\01 deliverables\07 pms\rev 02a\6500-wopc000-isgp-u40300-mp-7737-20001, 02a.doc
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BOLTS AND STUDS
Stud bolts and nuts shall be completely threaded in accordance with ANSI B1.1. Sizes 1 inch and smaller shall be Coarse Thread Series (UNC) and sizes larger than 1 inch shall be 8-Thread Series (8 UN). Thread shall be machine cut or rolled. The stud bolt length shall be determined as shown in ASME B16.5 or ASME B16.47. Where spectacle blind, wafer valves etc. are installed, the stud bolt length shall be increased by the thickness of such devise and extra gasket. Machine bolt shall only be used for jackscrews; Jackscrews shall be threaded full length. The length shall be measured from the bearing surface of the head and shall include the end point. Stud bolts shall be threaded full length. The length is defined as the effective thread length, excluding end points. Nuts shall be semi-finished, heavy, hexagon. Nut shall have a height equal to the bolt diameter. Bolting for CS/ LTCS and SS piping classes shall be as given in corresponding material classes. The use of bolts, studs, nuts and washers in making up pipe flanged connection shall be as defined on each relevant piping material specification sheet. All stud bolts shall be supplied with 2 nuts. Stud bolts 1” diameter and above shall be provided with suitable nut and thread protection caps, to protect threads after installation.
10.1
Flange Assurance & Torqing Requirements
Flange assurance and torqueing requirements shall be as per the COMPAMNY document titled “ Work instruction: Flange Connectors and Pipe Clamp Connectors” attached as Appendix-4.
10.2
Hydraulic Bolt Tensioning
Hydraulic bolt tensioning shall be used for tightening the bolts of flanged connections of equipment and piping where operating conditions require the stress distribution in the bolts to be properly controlled to obtain a reliable joint. These conditions generally occur at high pressure and elevated temperature in conjunction with a medium is which difficult to seal.
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Hydraulic bolt tensioning shall be applied in the following cases: SERVICE All All Hydrogen Critical applications (to be agreed between the Construction Contractor and the COMPANY)
ASME RATING All ≥ 1500# ≥ 600#
BOLT DIAMETER (in.) ≥2 ≥1½ ≥1½
All
≥1
One bolt diameter shall be added to the required bolt length to facilitate attachment of bolt tensioning equipment and one extra nut shall be provided to protect exposed threads
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THRE ADING
All threaded process, pneumatic and hydraulic connections for instrument, equipment valves and fittings shall be NPT to ASME B1.20.1. All threaded connections shall have taper threads in accordance with ASME B1.20.1. Threaded joints shall not be used on process service, with the exception of instrument connections which are located downstream of a block valve. In such a case, the upstream side of this block valve shall be flanged or may be socket welded. Threaded joints are only authorised on utility lines if specified on the relevant piping material class. Threaded connections are absolutely not authorised in the following cases (related to particular fluids or services): • Sour service piping or highly corrosive fluids • Hazardous service • General chemical service
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LINE BLINDS
All Spectacle blind, Spade and Spacer ring dimensions (thickness) and materials shall be fully justified by appropriate calculations in accordance with API-590. Material of spectacle/ spacers and blinds not covered by API-590 shall be calculated as per ASME B31.3. Spectacle blinds for flat ring gaskets shall have the same gasket contact surface finishes as flanges. Flanges for Spacer Ring / Paddle blinds shall have jackscrews for easy removal of the blind. Spades, spacers and blinds shall be fabricated without raised face. Blanks shall be selected according to the following table: Size Range/ Rating Class
150#
300#
600#
900#
Up to 3”
SB
SB
SB
SB
4” to 6”
SB
SB
SB
SPA/ BLN
8” to 10”
SB
SB
SPA/ BLN
SPA/ BLN
12” & above
SPA/ BLN
SPA/ BLN
SPA/ BLN
SPA/ BLN
Note: SB SPA/ BLN
: Spectacle Blind : Spacer Ring/ Paddle Blind
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V ALVE
Valves shall be as per Shell MESC datasheets and Specification.
13.1
Relive Valve Cleaning & Testing Requirements before Installation
Consideration shall be given to storing pressure-relief valves until needed, to preserve its integrity and allow bench testing just prior to installation. The condition of all pressure-relief valves shall be visually inspected before installation. All protective material on the valve flanges and any extraneous materials inside the valve body and nozzle shall be completely removed. Bonnet shipping plugs must be removed from balanced pressure-relief valves. The inlet surface must be cleaned, since foreign materials clinging to the inside of the nozzle will be blown across the seats when the valve is operated. Some of these materials may damage the seats or get trapped between the seats in such a way that they cause leakage. Because foreign materials that pass into and through pressure- relief valves can damage the valve, the piping systems on which the valves are tested and finally installed must also be inspected and cleaned. New piping systems in particular are prone to contain welding beads, pipe scale, and other foreign objects that inadvertently get trapped during construction and will destroy the seating surface when the valve opens. The system shall be thoroughly cleaned before the pressure-relief valve is installed. Pressure-relief devices shall be removed or isolated before hydrotesting or pneumatic pressure testing of the system, either by blanking or closing an isolation valve. Prop test/bench test shall be conducted on the relief valves before installation to confirm their set pressure. Appendix-5 contains the sample formats for testing report and condition/repair record of pressure relief valves.
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SHOP & FIELD FABRICATION EX AMINATION AND TESTING
The Gas Tungsten Arc Welding (GTAW) process shall be employed for root welds of all pipes and for welds of pipes, branch fittings and flanges in sizes DN 50 and smaller. Offsetting of the longitudinal weld seams for the SAW pipes when joined together, shall be minimum at 30° apart. Where socket welded joints are used, a minimum of two weld passes shall be applied on each socket weld. On carbon steel materials a root pass with a flat profile (< 2 mm penetration) and no crevice is required for piping > 6 mm thick in the sour / wet H 2 S service, corrosive service, severe cyclic service. The spacing (proximity) of welds shall be as per ASME code requirements Final butt welds connecting components which have been successfully tested before may not be pressure tested provided it is demonstrated that pressure test cannot be practically performed. Each such weld shall be in-process full time examined for good workmanship practice and compliance with qualified welding procedure specification (WPS). Examination shall comprise as a minimum: 1)
Joint preparation and cleanliness.
2)
Preheating.
3)
Fit-up joint clearance and internal alignment prior to joining.
4)
Variables specified by the joining procedure including filler material, position and electrode.
5)
Conditions of the root pass after cleaning external and where accessible internal – aided by penetrant or magnetic particle examination when specified in the engineering design.
6)
Slag removal and weld condition between passes.
7)
Appearance of the finished joint.
14.1
liquid
Pre-heat and Post Weld Heat Treatment
Preheat and Post Weld Heat Treatment (PWHT) shall be in accordance with the requirement of the applicable ASME piping codes. For carbon steel piping in sour service the requirement of clause 5.0 of NACE MR 0175 shall be fulfilled for all the welds. Additionally for CS Pipe exceeding wall thickness, 19 mm, PWHT is required as per ASME B31.3 Section 331. Welds requiring PWHT shall be prefabricated as much as possible, minimizing field welds. For fabricated pipe work, PWHT shall be in accordance with ASME B31.3, para 331 and Table 331.1.1.
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Welding Procedures
All welding on pressure retaining components shall be conducted in accordance with written procedures qualified in accordance with Section IX of the ASME Boiler and Pressure Vessel Code. Welders and welding operators making such welds shall be qualified in accordance with Section IX of the ASME Boiler and Pressure Vessel Code. First 10 production welds of each welder shall be examined by radiography with high priority. Hardness control through qualification of PQR/WPS to avoid PWHT for sour service (or) PWHT shall be performed to desired harness level of 248 HV10. Material purchased for the contract, or equivalent material (i.e., specification, grade, CE and chemistry controls), shall be used for all welding procedure qualification tests[(WPQTs) required for the PQR]. In addition to the standard mechanical tests, each WPQT (PQR) shall include a macro section and hardness traverses in accordance with EN 1043-1. No part of the weld, HAZ or base metal shall exceed 248 HV 10. WPQT hardness testing shall be performed by the Vickers method. A minimum of one reading per weld shall be taken on piping of size DN100 and smaller. A minimum of two readings per weld shall be taken on piping of size DN150 through DN300. On piping over size DN300, a minimum of one reading per 400 mm of weld length shall be taken. The highest hardness for each weld shall be recorded on the fabricator's spool sheets for the purchaser's review and owner's file. The weld metal deposit shall not contain more than 1.00 % nickel. Welding consumable shall be as below: E60XX or E70XX Consumables for SMAW Process using ER70S-X Consumables for GTAW Process using
14.3
NDE requirements for fabrication
NDE of pipe, fittings and components shall be in accordance with ASME B31.3 Chapter VI, relevant codes/ standards, inspection and test plan, and fabrication and construction specifications. The minimum extent of required Non Destructive Examination (NDE) for piping systems shall be as the Inspection Class depending on the Fluid Service. NDE shall be carried out no sooner than 48 hours following completion of welding. For welds that are subject to PWHT, NDE shall be performed after completion of the PWHT process, but not before the welds have cooled to ambient temperature. Examination class according to fluid service and pressure rating are defined in the following table:
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Fluid Service
Flange Rating
Material/ P-Number
Inspection Class
Carbon Steel / 1
NDT Type
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Extent of Examination on type of Welded Joint Circumfere ntial
Branch
Fillet
Visual
100%
100%
100%
RT
20%
-
-
20%
20%
20%
20%
20%
20%
US
-
-
-
Hardness
10%
10%
-
Visual
100%
100%
100%
RT
10%
-
-
MPI
10%
10%
10%
DPI
10%
10%
10%
US
-
-
-
(1)
MPI
150#
Sour Services (as defined in NACE0175)
I 300# Stainless Steel / 8
Fuel Gas I Raw Gas I
Carbon Steel / 1
Flaring I Open Vent and Drain I Atmospheric Vent
150#
Stainless Steel / 8
Inflammable liquids (as
300#
Carbon Steel / 1
II hydrocarbons condensate,
Stainless Steel / 8
lubricants)
(2)
DPI
Notes:1. Only on magnetic material 2. Dye Penetrant Inspection substitutes Magnetic Particle Inspection on stainless steel materials
Visual Examination The extent of Visual examination of weld joints shall be specified in Inspection and Test plans to be approved by the COMPANY. Visual examination shall be performed in accordance with the ASME BPV Code, Section V, Article 9. Following shall be considered: • All welded joints shall be subject to 100% visual inspection • Joint preparation and cleanliness • Fit-up and internal alignment prior to welding. • Preheating • Welding position, consumable and all other parameters defined in the applicable welding procedures. • Condition of the root pass after cleaning and Dye Penetrant Test (external, and internal where accessible) r:\50666-shell-basra_gas_additional_engineering\work scope 12 lp network expansion\10 engineering\06 pi-piping\01 deliverables\07 pms\rev 02a\6500-wopc000-isgp-u40300-mp-7737-20001, 02a.doc
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• Slag removal and weld condition between passes • Appearance of the finished weld. • Weld and Spool Identification marking • NDE Procedure shall be submitted for COMPANY approval and procedure shall be qualified.
Radiographic Exam ination All radiographs taken during fabrication shall be made available for examination. Radiography of welds and of components other than castings shall be performed in accordance with the ASME BPV Code, Section V, Article 2. Whenever radiography is specified as a percentage, say 10%, then examination shall be carried out on the complete circumference for 1 in 10 welds, in each pipe size butt-weld. The percentage of welds to be inspected for NDE shall cover all welders involved. For linear indications, acceptance shall be in accordance with ASME BPV Code, Section VIII, Division 1, UW51; For rounded indications, acceptance shall be in accordance with ASME BPV Code, Section VIII, Division 1, Appendix 4. Fine grain film (Class II) shall be used for x-ray, ultra-fine grain film (Class I) shall be used for gamma ray; If as a result of percentage radiographic examination any weld is found to be defective and require repair, the welder who made the welds shall be identified and as a minimum, the previous and subsequent untested weld of that identified welder shall be subjected to radiographic examination and at the discretion of COMPANY, additional radiographic examination may requested depending on the criticality of the defects, sizes, line criticality etc. In the event that two or more welds from the same welder are found to be defective, consideration shall be given for the removal of that welder from the job and the welder’s acceptance and qualification for the project may be withdrawn after assessment of the type, nature, frequency of repair and welders previous track records. Application for re-qualification and testing may be submitted by CONTRACTOR and acceptance of the application shall be at the discretion of COMPANY.
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Magnetic Particle Inspection and Dye Penetrant Inspection Unless specified otherwise against each Piping Class, the examination of all branch connections, reinforcing pads and hanger support fillet welds on piping shall examined by Magnetic Particle Inspection or Dye Penetrant Inspection. Whenever requirement is specified as a percentage, say 10%, then examination shall be carried out on the complete weld for 1 in 10 welds, in each pipe size butt-weld. Magnetic Particle Inspection of welds shall be carried out in accordance with ASME BPV Code, Section V, Article 7. Dye Penetrant Inspection materials shall meet the requirements for sulphur and halogen content of ASME V, Article 6, Paragraph T-644, regardless of the type of material to be examined. Magnetic Particle Inspection areas shall be cleaned prior to inspection and shall be free from surface irregularities, such as weld spatter. Magnetisation shall normally be by electromagnetic yoke using alternating current. Coil or parallel conductor methods shall only be used if approved. Only the wet method shall be employed, using either black ink on white background or ultra-violet fluorescent ink. Dye Penetrant Inspection areas shall be cleaned prior to inspection and shall be free from surface irregularities, such as weld spatter. Colour contrast, solvent removable penetrant shall normally be used. Acceptance criteria for Dye Penetrant Inspection shall be in accordance with ASME BPV Code, Section VIII, Division 1, Appendix 8. Acceptance criteria for Magnetic Particle Inspection shall be in accordance with ASME BPV Code, Section VIII, Division 1, Appendix 6. The percentage of welds to be inspected for NDE shall cover welding performed by all the welders. Welds for other non-pressure containing pipe attachments shall be subject to MPI or DPI examination as per applicable Piping Class.
Al t ernati ve Non Destructi ve Inspection Ultrasonic Testing (UT) inspection may be considered on a case by case basis for piping of wall thickness greater than 12.7 mm (0.5") providing the requirements of ASME B31.3 par. 344.6 are fully complied with, and subject to prior COMPANY approval.
Weld Repair All defective welds found by examination, shall be either repaired or re-welded, require COMPANY approval and shall be carried out as per COMPANY approved weld repair procedure.
Pressure testing Piping systems subject to pressure testing shall be indicated using the PEFS and UEFS as the basis. At Tie-in, the number of golden joints shall be minimized. Detailed Test Package that will be prepared by IC Contractor will include the piping isometric drawings and limits of pressure testing. Testing against a closed valve is not permitted, unless specifically accepted by the BGC and with the condition that the pressure used for testing is not higher than the maximum allowable pressure at ambient temperature of r:\50666-shell-basra_gas_additional_engineering\work scope 12 lp network expansion\10 engineering\06 pi-piping\01 deliverables\07 pms\rev 02a\6500-wopc000-isgp-u40300-mp-7737-20001, 02a.doc
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the subject valve as indicated by the relevant valve standard e.g. ASME B16.34, API 602. A copy of the valve’s pressure test certificate must be included in the test package.
Golden Welds The inspector assesses on a case-by-case basis whether “circumferential welds that cannot be hydrostatically tested” can be applied. The inspector might consult the relevant TA’s. The use of these type of welds should be restricted to the minimum and is only permitted if: o Hydrostatic testing is technically "impossible"; for example no high point drains and/or low point vents present, difficult to get a 100% water filled system and afterwards get a good drainage of all the hydrotest water, it becomes a large scope to prepare a hydrotest because valves and spools need to be removed to get access and to install blind flanges, extra testing materials required for reinstatement cannot be arranged in time, shutdown time is very limited and needs to be restricted to the absolute minimum etc. o Testing using water can negatively influence the system integrity; o Testing using water (or another liquid) is associated with major objections from an environmental point of view. The welding procedure is assessed and approved, however: o Tack welds must be described in the WPS and may only be carried out by qualified welders. o The weld geometry shall allow Non Destructive Examination. o The weld shall be full penetration with a minimum of two layers.
Approach of Golden Welds shall be brought in line with COMPNAY views. At least the following activities will be carried out by or under the direct supervision of the CONTRACTOR involved (to be defined in the Test & Inspection Plan): 1. Surface investigation of the edges to be welded (Magnetic or Dye penetrant in accordance with clause 14.3 of this specification; 2. Measurement (documented) of the wall thickness of the edges to be welded at a number of regularly spaced locations around the circumference, if diameter > 3”; 3. Measurement (documented) of the diameter of both ends of the pipe at the locations mentioned under 2), if the diameter > 3”; 4. Stress free installation; 5. Check the situation when prepared for welding (documented). This check consists of checking the root opening in accordance with WPS, check of the internal and external alignment, and a general visual check; r:\50666-shell-basra_gas_additional_engineering\work scope 12 lp network expansion\10 engineering\06 pi-piping\01 deliverables\07 pms\rev 02a\6500-wopc000-isgp-u40300-mp-7737-20001, 02a.doc
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6. Verification of welding parameters during welding; 7. Visual external inspection (internal inspection, if possible) after welding (documented); 8. NDE after welding a. 100% X-Ray of weld (penetrant in accordance with clause 14.3 of this specification); b. 100% investigation of the external welded surface, carried out minimum 2 hours after welding (Magnetic or Dye penetrant penetrant in accordance with clause 14.3 of this specification); c. For a wall thickness > 8mm 100% Ultrasonic examination of the weld (UT) at least 2 hours after welding. (penetrant in accordance with clause 14.3 of this specification). If UT of the weld is not feasible (i.e. in case of small wall thickness, anisotropic or coarse grained materials), the additional UT examination may be replaced by additional 100% Radiographic examination of the weld in e use of gamma ray sources instead of X-ray tube may be acceptable provided the required image quality is maintained; 9. Contractor drafts a manufacturing report for review, consisting all mentioned documents, including: -
The fully filled in and authorized TIP;
-
Approved Welding procedures and Welder Qualifications;
-
NDT and inspection reports.
.
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15
MISCELLANEOUS REQUIREMENTS
15.1
Instrument Connection
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Vent, drain, instrument connection details shall be as specified in each piping class. Seal welding of threaded connection is only permitted after approved completion of pressure testing, and only with prior written approval of COMPANY. Threaded joints shall not be used for process piping. Sealing tape of any kind shall not be used on any threaded joint (e.g. instrument connections), regardless of service.
15.2
Identification Marking/ Stamping
The use of identification stamping using low-stress stamps is acceptable. The use of conventional sharp vstamping is not acceptable in high stress areas, unless subsequent stress- relieving, at a minimum temperature of 595°C is performed. V-stamping is acceptable in low stress areas such as outside diameter of flange.
15.3
Colour Coding For Material Identification
A system for easy identification of piping materials by colour coding shall be implemented for the purpose of identification of pipe during storage and after the pipe has been cut for fabrication. Where pipe spool pieces are painted after completion of fabrication, further material colour marking is not necessary except where required by code or the purchaser. Material identification after fabrication is complete is typically traceable by referencing the spool piece mark to the corresponding fabrication drawing and bill of material.
PIPING COMPONENT MARKING SPECIFICATIONS COMPONENT Pipe
(1),(2)
Fittings
(1),(2)
Flanges
(1),(2)
(1),(2)
Plate (1),(2) Valves
Bolts
(1),(2)
MARKING Each length of pipe shall be painted over the entire length with a 12 mm (0.5 in) to a 40 mm (1.6 in) wide stripe, depending on pipe size. Each socket weld fitting, swage or pipe nipple shall be dabbed with a spot of paint 12 mm (0.5 in) to 25 mm (1 in) in diameter. The entire length of each butt weld fitting shall be painted on the outside surface with a 12 mm (0.5 in) to 40 mm (1.6 in) wide stripe, depending on size. The outer peripheral edge of each flange shall be painted over the entire circumference. For flanges thicker than 25 mm (1 in), the width of the band may be limited to 25 mm (1 in). A stripe shall be painted across from corner to corner. Each welded or flangeless (wafer type) valve shall be dapped with a spot of paint 12 mm (0.5 in) to 25 mm (1 in) in diameter. Each flanged valve shall have the outer peripheral edge of each flange painted over the entire circumference. For flanges thicker than 25 mm (1 in), the width of the band may be limited to 25 mm (1 in). Each stud bolt shall be dabbed with a spot of paint on each end.
r:\50666-shell-basra_gas_additional_engineering\work scope 12 lp network expansion\10 engineering\06 pi-piping\01 deliverables\07 pms\rev 02a\6500-wopc000-isgp-u40300-mp-7737-20001, 02a.doc
PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
NOTES:
1.
2.
Rev.02A
Date: 2-07-14
Page 37 of 44
Paint shall not be applied, in any circumstances, to the following: − inside surfaces of pipe, flanges or fittings; − threads; − weld bevels; − symbols or markings which would obliterate identification; − gasket seating surface. Colour codes shall be applied when Carbon steel, Carbon Steel-Sour and LT carbon steel are handled concurrently.
COLOUR CODE FOR MATERIAL IDENTIFICATION Material
Common Designation
Colour of Stripes
Carbon Steel, ERW Pipe
A 53 Gr. B/API 5L Gr. B - Welded
1 solid white
Carbon Steel, Seamless Pipe
A 53 Gr. B
No marking
Carbon Steel , killed steel
A 106 Gr. B
1 solid green
Carbon Steel, low temperature
A 333 Gr. 6
1 solid red
MANUFACTURER/SUPPLIER shall ensure that all piping items in sour service shall have the word "SourNACE” marked in Zinc Yellow Colour (RAL 1018) on the supplied item. LTCS piping items shall have the word "LTCS” marked in Yellow green (RAL 6018) colour on the supplied item.
Colour marking may be made using paint, dye, tape or dry marker. Colour coding paint shall be resistant to saltwater atmosphere and tropical climate, and shall be durable. Paints and markers shall not contain harmful metals or metal salts such as zinc, aluminium, lead or chlorides, sulphur, or other halogens that may be harmful to the alloy. Material Safety Data Sheet (MSDS) documentation and paint data sheets shall be available for review by the designated inspector. Identifying by this method is not a substitute for other permanent manufacturer’s marking required by ASTM and other applicable standards.
15.4
Deviations
All piping material and their dimensions, tolerances, chemical composition, physical properties, heat treatment, NDE, hydrotest, and other testing marking shall conform to the codes and standards specified in this document. Where deviations occur, they are permissible if they are of an equal or higher standard than required, and COMPANY gives written approval. For piping components not specified on the individual piping class data sheet, these shall be treated as either an out-of-spec item or a special piping (SP) item. r:\50666-shell-basra_gas_additional_engineering\work scope 12 lp network expansion\10 engineering\06 pi-piping\01 deliverables\07 pms\rev 02a\6500-wopc000-isgp-u40300-mp-7737-20001, 02a.doc
PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
Rev.02A
Date: 2-07-14
Page 38 of 44
16 CERTIFICATION/ TRACE ABILITY Material test certification of Carbon Steel Piping component shall be EN 10204 3.1.
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PIPING MATERIAL SPECIFICATION REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Work Order No.: WO# 012`
17
Document No.: 6500-WOP-C000-ISGP-U40300-MP-773720001
Rev.02A
Date: 2-07-14
Page 39 of 44
PIPING CLASS SUMMARY
The summary of piping classes applicable for the project is given below: Class
Flange
Material
Rating
(Corrosion Allowance)
Service
Inspection
Temperature
Pressure limit
Class
Limit
(barg)
(°C)
Carbon Steel 11A
150#
I Hydrocarbon
50 - 250
15.7 - 10.9
50 - 250
18.7 - 10.9
50 - 250
50.3 - 44.5
50 - 250
50.3 - 44.5
(1.6mm) Carbon Steel- NACE 11B
150# (3.2mm)
Hydrocarbon with H2S-SOUR
Carbon Steel 13A
300#
II
I Hydrocarbon
(1.6mm) Carbon Steel-NACE 13E
300# (3.2mm)
Hydrocarbon with H2S-SOUR
II
r:\50666-shell-basra_gas_additional_engineering\work scope 12 lp network expansion\10 engineering\06 pi-piping\01 deliverables\07 pms\rev 02a\6500-wopc000-isgp-u40300-mp-7737-20001, 02a.doc
Appendix-1: Piping Class Index
6500-WOP-C000-ISGP-U40300-MP-7737-20001, 02A.doc
REHABILITATION OF IRAQ SOUTH GAS FACILITIES – RUMAILA LP NETWORK EXPANSION Doc. No.: 6500-WOP-C000-ISGP-U40300-MP-7737-20001, Appendix 1
Work Order No.: 012
Rev. 02A
Piping Class Index
Ultrasonic test, US
Hardness Test
Ferrite Number, FN
Alloy Verification, PMI
10%
-
-
-
-
100% 20%
20%
20%
-
-
-
-
100% 10%
10%
10%
-
-
-
-
100% 20%
20%
20%
-
-
-
-
Radiography, RT (CW) (Note 2,6)
10%
Visual
Magnetic Particle, MPI (CW, BRW, FAW) (Note 3) Dye/Liquid Penetration, DP/PT (CW, BRW, FAW) (Note 4)
Fillet/Attachment Weld (FAW)
Note-1
4
Note-1
RF CS, ASTM 50.3- 50 (125A106 GR. B / 1 to 24 300# Sour NACE B31.3 3.2 44.5 250 250 API 5L GR. B AARH) / A53 GR. B
-
50.3- 50 B31.3 1.6 300# 44.5 250
100% 10%
Note-1
Note-1
13E
Hydrocarbon with H2S
-
15.7- 50 150# 10.9 250
Note-1
Olet/Branch Weld (BRW) Note-1 Note-1
Note-1
3
B31.3 1.6
Extent of NDE
Note-1
Butt/ Circumferential Weld (CW) Note-1 Note-1
Hydrocarbon
RF (125250 AARH)
-
ASME Pressure Class
13A
CS, ASTM A106 GR. B / 1 to 24 API 5L GR. B / A53 GR. B
Note-1
2
-
Temp. range (deg C)
RF CS, ASTM 18.7- 50 (125A106 GR. B / 1 to 24 150# Sour NACE B31.3 3.2 10.9 250 250 API 5L GR. B AARH) / A53 GR. B
CS, ASTM API 5L GR. B
Max. Pressure (barg)
11B
Hydrocarbon with H2S
Pipe Material
CA (mm)
RF (125250 AARH)
Size (NPS)
Design Code ASME
1 to 24
Symbol
NACE Req. (Note 5)
Hydrocarbon
Service
Sour Service
11A
Sr. Piping No. Class
1
Heat Treatment Flange facing and face finish (Note 7)
Design Conditions
Notes 1. PWHT requirements shall be as per ASME B31.3. 2. Applicable to butt welds (RT-Radiographic testing). 3. Applicable to fillet and branch welds (MPI-Magnetic Particle Inspection), Only on magnetic material. 4. Applicable to fillet branch welds (Dye Penetrant Inspection), Dye Penetrant Inspection substitutes Magnetic Particle Inspection on stainless steel materials 5. Piping in Sour Service shall comply with the requirements of NACE MR0175 / ISO 15156 6. Tie in Field joints shall be 100% Radiographed. 7. Flange facing and face finish shall be confirmed by Gasket Supplier. Page 1 of 1
Remarks
Appendix-2: Pipe Class
6500-WOP-C000-ISGP-U40300-MP-7737-20001, 02A.doc
PIPE CLASS 11A Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
Chk'd by : MANP/GANS
Rev. : 02A App'd by :EDIM
Date : 02.07.2014
DESIGN LIMIT:
PRESSURE Bar(g) TEMP (deg C)
15.7
15.7
14.8
12.8
10.9
50
100
150
200
250
1/2"-24"
SIZE RANGE (INCH)
DESIGN CODE
: ASME B31.3
PIPING MATERIAL
: CARBON STEEL
VALVE BODY
: CARBON STEEL
RATING
: ASME 150
VALVE TRIM
: 13%Cr./ SS 316L
FLANGE FACING
: RAISED FACE, 125 TO 250 AARH PER ASME B16.5
SPECIAL REQUIREMENT
: NIL
CORROSION ALLOWANCE
: 1.6 MM
PWHT
: ASME B31.3(W.T. > 20 MM)
Service
: Hydrocarbon
NOTES: 1
Pressure and temperature are as provided in NUOVOPIGNONE Doc. SOK 721470/S
2
Upto NPS 1.5 ball valves shall be full bore type. For size NPS 2 and above full bore ball valves to be used only when indicated in PID
3
Piston type check valves are used in sizes upto NPS 1.5 for horizontal mounting only.
4
Weld seam shall be 100% RT / UT.
PIPING COMPONENTS COMPONENT NAME
Pipe
DIMENSIONAL STANDARD
ASME B36.10
SIZE RANGE / NOM PIPE (inclusive)
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
0.5
1.5
Seamless, PE
SCH-80
CS API 5L GR.B
2
2
Seamless, BE
SCH-80 (5.54 mm)
CS API 5L GR.B
3
10
Seamless, BE
SCH-40
CS API 5L GR.B
12
12
Seamless, BE
SCH-20 (6.35 mm)
CS API 5L GR.B
14
14
Seamless, BE
8.74 mm
CS API 5L GR.B
16
18
Seamless, BE
SCH-10 (6.35 mm)
CS API 5L GR.B
20
20
22
24
0.5
1.5
ERW / SAW / EFW, BE ERW / SAW / EFW, BE
SCH-10 (6.35 mm)
CS API 5L GR.B
7.14mm
CS API 5L GR.B
SHORT CODE
NOTES
P
FITTINGS ASME B16.11 90° Elbow
45° Elbow
Concentric Swage Nipple
ASME B16.9
2
24
ASME B16.9
18
24
ASME B16.11
0.5
1.5
ASME B16.9
2
16
Long Radius, Seamless, SW,3000# Long Radius, Seamless, BE Long Radius, Welded, BE Long Radius, Seamless, SW,3000# Long Radius, Seamless, BE Long Radius, Welded, BE
ASME B16.9
18
24
MSS SP-95
0.5
1.5
SW,3000#,PBE
ASME B16.9
2
16
Seamless, BE
CS ASTM A105 M
CS ASTM A234 Gr. WPB
E
CS ASTM A234 Gr. WPB W CS ASTM A105 M
CS ASTM A234 Gr. WPB
EF
CS ASTM A234 Gr. WPB W CS API 5L Gr.B/ ASTM A234 Gr. WPB M
CS ASTM A234 Gr. WPB
RC
Concentric Reducer Eccentric Swage Nipple
ASME B16.9
18
24
Welded, BE
CS ASTM A234 Gr. WPB W
BS-3799
0.5
1.5
SW,3000#,PBE
CS API 5L Gr.B/ ASTM A234 Gr. WPB
ASME B16.9
0.5
16
Seamless, BE
ASME B16.9
18
24
Welded, BE
ASME B16.11
0.5
1.5
Seamless, SW,3000#
M
CS ASTM A234 Gr. WPB
RX
Eccentric Reducer
CAP
Tee (Equal & Reducing)
CS ASTM A234 Gr. WPB W CS ASTM A105 M
ASME B16.9
2
24
Seamless, BE
ASME B16.11
0.75
1.5
Seamless, SW,3000#
ASME B16.9
2
16
Seamless, BE
ASME B16.9
18
24
Welded, BE
6500-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
CW CS ASTM A234 Gr. WPB CS ASTM A105
M
CS ASTM A234 Gr. WPB
T & T1
CS ASTM A234 Gr. WPB W
Page 1 of 4
PIPE CLASS 11A Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
COMPONENT NAME
DIMENSIONAL STANDARD
SIZE RANGE / NOM PIPE (inclusive)
Chk'd by : MANP/GANS
Rev. : 02A App'd by :EDIM
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
Date : 02.07.2014
SHORT CODE
Full Coupling
ASME B16.11
0.5
1.5
SW,3000#
M
CS ASTM A105
CP
Half Coupling
ASME B16.11
0.5
1.5
SW,3000#
M
CS ASTM A105
CP1
Sockolet
MSS SP-97
1
1.5
SW
M
CS ASTM A105
T4
Weldolet
MSS SP-97
2
8
BW
M
CS ASTM A105
T3
ASME B16.5
0.5
1.5
CL150, RF, 125 to 250 AARH
M
CS ASTM A105
F
M
CS ASTM A105
F
NOTES
FLANGES Socket weld Flange Weld Neck Flange
ASME B16.5
2
24
CL150, RF, 125 to 250 AARH
Blind Flange
ASME B16.5
0.5
24
CL150, RF, 125 to 250 AARH
-
CS ASTM A105
FB
-
CS ASTM A105
SB
Spectacle Blind
ASME B16.48
0.5
10
CL150, FF, 125 to 250 AARH, ASME B16.5
pacer Ring / Paddle Blin
ASME B16.48
12
24
CL150, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A105
SB1
ASME B1.1 ; ASME B18.2.1 / ASME B18.2.2
0.5
24
-
-
ASTM A193 Gr. B7 / ASTM A194 Gr. 2H
B
ANSI B16.21
0.5
24
ASME B16.5 CL. 150
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring
G
DESCRIPTION
ENDS
MATERIAL STANDARD
SHORT CODE
NOTES
VB
2
VBB
2
VC
3
BOLTING Stud Bolt with 2 Hvy Hex Nuts GASKETS
Spiral Wound Gasket
VALVES VALVE TYPE Ball Valve (Reduced Bore)
STD
NOM SIZE (inclusive)
API 6D
2
24
CL.150
Flanged, RF, 125 to 250 AARH, ASME B16.5
ISO-17292
0.5
1.5
CL.600
Flanged, RF, 125 to 250 AARH, ASME B16.5
API 6D
2
24
CL.150
Flanged, RF, 125 to 250 AARH, ASME B16.5
Check Valve
API 602
0.5
1.5
SW,600#, Piston Type
Dual Plate Check Valve
API 594
2
24
CL.150
API 602
0.5
1.5
SW,600#
BS 1873
2
12
API 602
0.5
BS 1873
ASME B16.5
Ball Valve (Full Bore)
Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE
SW, RF, 125 to 250 AARH, ASME B16.5 Wafer Lug Type, to suit Flanges ASME B16.5 CL.150, RF, 125 to 250 AARH SW, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A105, Trim : 13% Cr + Stellite 6 Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6
CL.150
Flanged, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6
1.5
SW,800#
SW, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A105, Trim : 13% Cr + Stellite 6
2
24
CL.150
Flanged, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6
0.5
1.5
M
CS ASTM A105
M
CS ASTM A105
F30
-
CS ASTM A105
FB30
-
CS ASTM A105
SB30
-
CS ASTM A105
SB130
Body: CS ASTM A105, Trim : 13% Cr + Stellite 6
Globe Valve
VO
Gate Valve
VG
OFF SPEC Socket weld Flange Weld Neck Flange
ASME B16.5
2
24
Blind Flange
ASME B16.5
0.5
24
Spectacle Blind
ASME B16.48
0.5
10
Spacer Ring / Paddle Blind
ASME B16.48
12
24
6500-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
CL300, RF, 125 to 250 AARH CL300, RF, 125 to 250 AARH CL300, RF, 125 to 250 AARH CL300, FF, 125 to 250 AARH, ASME B16.5 CL300, FF, 125 to 250 AARH, ASME B16.5
Appendix-2
F30
Page 2 of 4
PIPE CLASS 11A Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
COMPONENT NAME
DIMENSIONAL STANDARD
SIZE RANGE / NOM PIPE (inclusive)
Chk'd by : MANP/GANS
Rev. : 02A App'd by :EDIM
Date : 02.07.2014
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
SHORT CODE
ASME B16.5 CL. 300
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring
G30
NOTES
GASKETS
Spiral Wound Gasket
ANSI B16.20
6500-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
0.5
24
Appendix-2
Page 3 of 4
PIPE CLASS 11A REDUCER TABLE AND BRANCH TABLE Client : Basrah Gas Company
APPENDIX - 2
CYRK
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
Rev. : 02A App'd by :EDIM
Chk'd by : MANP/GANS
Date : 02.07.2014
LEGEND
REDUCER TABLE :
ABBREVIATION
DESCRIPTION
R
REDUCER (CONC / ECC)
24
SMALLER SIZE
20
R
18
R
R
16
R
R
R
14
R
R
R
12
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
10 8 6 4 3
R R
R
2
R
R
1.1/2
R
R
R
1
R
R
3/4
R
R
R
R
R
R
1.1/2
1
3/4
1/2 24
20
18
16
14
12
10
8
6
4
3
2
1/2
LARGER SIZE
BRANCH TABLE :
BRANCH SIZE
LEGEND ABBREVIATION
DESCRIPTION
T1
REDUCING TEE (BE)
24
T
20
T1
T
18
T1
T1
T
16
T1
T1
T1
T
14
T1
T1
T1
T1
T
12
T1
T1
T1
T1
T1
T
10
T1
T1
T1
T1
T1
T1
T
8
T3
T1
T1
T1
T1
T1
T1
T
6
T3
T3
T3
T1
T1
T1
T1
T1
T
4
T3
T3
T3
T3
T3
T3
T1
T1
T1
T
3
T3
T3
T3
T3
T3
T3
T3
T3
T1
T1
T
EQUAL TEE (BE)
T3
WELDOLET
T4
SOCKOLET
T
2
T3
T3
T3
T3
T3
T3
T3
T3
T3
T1
T1
T
1.1/2
T4
T4
T4
T4
T4
T4
T4
T4
T4
T1
T1
T1
T
T4
T4
T4
T4
T4
T4
T1
T1
T
T1
T1
T1
T
12
10
8
6
4
3
2
1.1/2
1
3/4
1 3/4 24
20
18
16
14
HEADER SIZE
-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
Page 4 of 4
PIPE CLASS 11B Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO# 012
Prp'd by : CYRK
Chk'd by : MANP/GANS
Rev. : 02A App'd by :EDIM
Date : 02.07.2014
DESIGN LIMIT:
PRESSURE Bar(g) TEMP (deg C)
18.7
16.6
14.5
12.8
10.9
50
100
150
200
250
1/2"-24"
SIZE RANGE (INCH)
DESIGN CODE
: ASME B31.3
PIPING MATERIAL
: CARBON STEEL
VALVE BODY
: CARBON STEEL
RATING
: ASME 150
VALVE TRIM
: 13%Cr./ SS 316L
FLANGE FACING
: RAISED FACE, 125 TO 250 AARH PER ASME B16.5
SPECIAL REQUIREMENT
: NACE
CORROSION ALLOWANCE
: 3.2 MM
PWHT
: ASME B31.3(W.T. > 20 MM)
Service
: Hydrocarbon with H2S
NOTES: 1
Pressure and temperature are as provided in NUOVOPIGNONE Doc. 50K72141/5
2
Upto NPS 1.5 ball valves shall be full bore type. For size NPS 2 and above full bore ball valves to be used only when indicated in PID
3
All materials in Sour service shall comply with NACE MR0175 / ISO 15156.
4
Piston type check valves are used in sizes upto NPS 1.5 for horizontal mounting only.
5
Weld seam shall be 100% RT / UT.
PIPING COMPONENTS COMPONENT NAME
Pipe
DIMENSIONAL STANDARD
ASME B36.10
SIZE RANGE / NOM PIPE (inclusive)
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
0.5
1.5
Seamless, PE
SCH-160
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
2
2
Seamless, BE
SCH-80 (5.54mm)
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
3
10
Seamless, BE
SCH-40
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
12
12
Seamless, BE
SCH-20 (6.35mm)
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
8.74mm
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
14 18
16 18
20
22
24
24
ASME B16.11
0.5
1.5
ASME B16.9
2
24
ASME B16.9
18
24
ASME B16.11
0.5
1.5
ASME B16.9
2
16
Seamless, BE ERW / SAW / EFW, BE ERW / SAW / EFW, BE ERW / SAW / EFW, BE
SCH-STD (9.53 mm) 10.31mm SCH-XS (12.7 mm)
SHORT CODE
NOTES
P
API 5L GR.B/A53 GR. B (Sour Service) API 5L GR.B/A53 GR. B (Sour Service) API 5L GR.B/A53 GR. B (Sour Service)
5
FITTINGS
90° Elbow
45° Elbow
Concentric Swage Nipple
Long Radius, Seamless, SW,6000# Long Radius, Seamless, BE Long Radius, Welded, BE Long Radius, Seamless, SW,6000# Long Radius, Seamless, BE Long Radius, Welded, BE
ASME B16.9
18
24
MSS SP-95
0.5
1.5
SW,6000#,PBE
ASME B16.9
2
16
Seamless, BE
ASME B16.9
18
24
Welded, BE
BS-3799
0.5
1.5
SW,6000#,PBE
ASME B16.9
0.5
16
Seamless, BE
CS ASTM A105N (Sour Service) M
M
M
Eccentric Reducer ASME B16.9
18
24
Welded, BE
ASME B16.11
0.5
1.5
Seamless, SW,6000#
CAP
Tee (Equal & Reducing)
CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service) CS ASTM A106 / ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service) CS ASTM A106 / ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service)
ASME B16.9
2
24
Seamless, BE
CS ASTM A234 Gr. WPB (Sour Service)
ASME B16.11
0.75
1.5
Seamless, SW,6000#
CS ASTM A105N (Sour Service)
ASME B16.9
2
16
Seamless, BE
ASME B16.9
18
24
Welded, BE
Appendix-2
EF
RC
RX
CS ASTM A105N (Sour Service) M
0-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
E
CS ASTM A105N (Sour Service) M
Concentric Reducer Eccentric Swage Nipple
CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service)
M
CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service)
CW
T & T1
Page 1 of 4
PIPE CLASS 11B Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO# 012
Prp'd by : CYRK
COMPONENT NAME
DIMENSIONAL STANDARD
SIZE RANGE / NOM PIPE (inclusive)
Chk'd by : MANP/GANS
Rev. : 02A App'd by :EDIM
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
Date : 02.07.2014
SHORT CODE
Full Coupling
ASME B16.11
0.5
1.5
SW,6000#
M
CS ASTM A105N (Sour Service)
CP
Half Coupling
ASME B16.11
0.5
1.5
SW,6000#
M
CS ASTM A105N (Sour Service)
CP1
Lateral Tee
ASME B16.9
2
24
BW
M
CS ASTM A234 Gr. WPB (Sour Service)
T5
Sockolet
MSS SP-97
1
1.5
SW
M
CS ASTM A105N (Sour Service)
T4
Weldolet
MSS SP-97
2
8
BW
M
CS ASTM A105N (Sour Service)
T3
Socket weld Flange
ASME B16.5
0.5
1.5
CL150, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F
Weld Neck Flange
ASME B16.5
2
24
CL150, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F
24
CL150, RF, 125 to 250 AARH
-
CS ASTM A105N (Sour Service)
FB
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB
NOTES
FLANGES
Blind Flange
ASME B16.5
0.5
Spectacle Blind
ASME B16.48
0.5
10
CL150, FF, 125 to 250 AARH, ASME B16.5
Spacer Ring / Paddle Blind
ASME B16.48
12
24
CL150, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB1
ASME B1.1 ; ASME B18.2.1 / ASME B18.2.2
0.5
24
-
-
ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM
B
ANSI B16.20
0.5
24
ASME B16.5 CL. 150
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring (Sour Service)
G
DESCRIPTION
ENDS
MATERIAL STANDARD
SHORT CODE
NOTES
Flanged, RF, 125 to 250 AARH, ASME B16.5 Flanged, RF, 125 to 250 AARH, ASME B16.5 Flanged, RF, 125 to 250 AARH, ASME B16.5
VB
2
VBB
2
VC
4
BOLTING Stud Bolt with 2 Hvy Hex Nuts GASKETS
Spiral Wound Gasket
VALVES VALVE TYPE
STD
NOM SIZE (inclusive)
Ball Valve (Reduced Bore)
API 6D
2
24
CL.150
ISO-17292
0.5
1.5
CL.150
API 6D
2
24
CL.150
Check Valve
API 602
0.5
1.5
SW,6000#, Piston Type
Dual Plate Check Valve
API 594
2
24
CL.150
API 602
0.5
1.5
SW,6000#
BS 1873
2
16
CL.150
Flanged, RF, 125 to 250 AARH, ASME B16.5
API 602
0.5
1.5
SW,6000#
SW, RF, 125 to 250 AARH, ASME B16.5
BS 1873
2
24
CL.150
Flanged, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE (Sour Service) Body: CS ASTM A105N, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A105N, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A105N, Trim : 13% Cr + Stellite 6 (Sour Service) Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6 (Sour Service)
ASME B16.5
0.5
1.5
CL300, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F30
24
CL300, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F30
24
CL300, RF, 125 to 250 AARH
-
CS ASTM A105N (Sour Service)
FB30
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB30
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB130
Ball Valve (Full Bore)
Globe Valve
Gate Valve
SW, RF, 125 to 250 AARH, ASME B16.5 Wafer Lug Type, to suit Flanges ASME B16.5 CL.150, RF, 125 to 250 AARH SW, RF, 125 to 250 AARH, ASME B16.5
VO
VG
OFF SPEC Socket weld Flange Weld Neck Flange Blind Flange
ASME B16.5 ASME B16.5
2 0.5
Spectacle Blind
ASME B16.48
0.5
10
CL300, FF, 125 to 250 AARH, ASME B16.5
Spacer Ring / Paddle Blind
ASME B16.48
12
24
CL300, FF, 125 to 250 AARH, ASME B16.5
0-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
Page 2 of 4
PIPE CLASS 11B Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO# 012
Prp'd by : CYRK
COMPONENT NAME
DIMENSIONAL STANDARD
SIZE RANGE / NOM PIPE (inclusive)
Chk'd by : MANP/GANS
Rev. : 02A App'd by :EDIM
Date : 02.07.2014
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
SHORT CODE
ASME B16.5 CL. 300
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring (Sour Service)
G30
NOTES
GASKETS
Spiral Wound Gasket
ANSI B16.20
0-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
0.5
24
Appendix-2
Page 3 of 4
PIPE CLASS 11B REDUCER TABLE AND BRANCH TABLE Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO# 012
Prp'd by : CYRK
Rev. : 02A App'd by :EDIM
Chk'd by : MANP/GANS
Date : 02.07.2014
LEGEND
REDUCER TABLE :
ABBREVIATION
DESCRIPTION
R
REDUCER (CONC / ECC)
SMALLER SIZE
24 20
R
18
R
16
R
R R
R
14
R
R
R
12
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
10 8 6 4 3
R R
R
2
R
R
1.1/2
R
R
R
1
R
R
3/4
R
R
R
R
R
R
1.1/2
1
3/4
1/2 24
20
18
16
14
12
10
8
6
4
3
2
1/2
LARGER SIZE
BRANCH TABLE :
BRANCH SIZE
LEGEND ABBREVIATION
DESCRIPTION
T1
REDUCING TEE (BE)
24
T
20
T1
T
18
T1
T1
T
16
T1
T1
T1
T
14
T1
T1
T1
T1
T
12
T1
T1
T1
T1
T1
T
10
T1
T1
T1
T1
T1
T1
T
8
T3
T1
T1
T1
T1
T1
T1
T
6
T3
T3
T3
T1
T1
T1
T1
T1
T
4
T3
T3
T3
T3
T3
T3
T1
T1
T1
T
3
T3
T3
T3
T3
T3
T3
T3
T3
T1
T1
T
2
T3
T3
T3
T3
T3
T3
T3
T3
T3
T1
T1
T
1.1/2
T4
T4
T4
T4
T4
T4
T4
T4
T4
T1
T1
T1
T
T4
T4
T4
T4
T4
T4
T1
T1
T
T1
T1
T1
T
2
1.1/2
1
3/4
1
T
EQUAL TEE (BE)
T3
WELDOLET
T4
SOCKOLET
3/4 24
20
18
16
14
12
10
8
6
4
3
HEADER SIZE
-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
Page 4 of 4
PIPE CLASS 13A Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
Chk'd by : MANP/GANS
Rev. : 02A App'd by :EDIM
Date : 02.07.2014
DESIGN LIMIT:
PRESSURE Bar(g)
50.3
49
47.8
46.9
44.5
50
100
150
200
250
TEMP (deg C)
1/2"-24"
SIZE RANGE (INCH)
DESIGN CODE
: ASME B31.3
PIPING MATERIAL
: CARBON STEEL
VALVE BODY
: CARBON STEEL
RATING
: ASME 300
VALVE TRIM
: 13%Cr./ SS 316L
FLANGE FACING
: RAISED FACE, 125 TO 250 AARH PER ASME B16.5
SPECIAL REQUIREMENT
: NIL
CORROSION ALLOWANCE
: 1.6 MM
PWHT
: ASME B31.3(W.T. > 20 MM)
Service
: Hydrocarbon
NOTES: 1
Pressure and temperature are as provided in NUOVOPIGNONE Doc. SOK 72147/S
2
Upto NPS 1.5 ball valves shall be full bore type. For size NPS 2 and above full bore ball valves to be used only when indicated in PID
3
Piston type check valves are used in sizes upto NPS 1.5 for horizontal mounting only.
4
Weld seam shall be 100% RT / UT.
PIPING COMPONENTS COMPONENT NAME
Pipe
DIMENSIONAL STANDARD
ASME B36.10
SIZE RANGE / NOM PIPE (inclusive)
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
0.5
1.5
Seamless, PE
SCH-80
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B
2
2
Seamless, BE
SCH-80 (5.54mm)
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B
3
10
Seamless, BE
SCH-40
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B
12
12
Seamless, BE
SCH-STD (9.53 mm)
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B
SCH-XS (12.7mm)
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B
14
16
18
18
20
20
24
24
0.5
1.5
Seamless, BE ERW / SAW / EFW, BE ERW / SAW / EFW, BE ERW / SAW / EFW, BE
SCH-XS (12.7mm)
API 5L GR.B/A53 GR. B
14.27 mm
API 5L GR.B/A53 GR. B
15.88 mm
API 5L GR.B/A53 GR. B
SHORT CODE
NOTES
P
4
FITTINGS ASME B16.11 90° Elbow
45° Elbow
Concentric Swage Nipple
Long Radius, Seamless, SW,6000# Long Radius, Seamless, BE Long Radius, Welded, BE Long Radius, Seamless, SW,6000# Long Radius, Seamless, BE Long Radius, Welded, BE
ASME B16.9
2
24
ASME B16.9
18
24
ASME B16.11
0.5
1.5
ASME B16.9
2
16
ASME B16.9
18
24
MSS SP-95
0.5
1.5
SW,6000#,PBE
CS ASTM A105 M
CS ASTM A234 Gr. WPB
E
CS ASTM A234 Gr. WPB W CS ASTM A105 M
CS ASTM A234 Gr. WPB
EF
CS ASTM A234 Gr. WPB W CS ASTM A106 / ASTM A234 Gr. WPB M
ASME B16.9
2
16
Seamless, BE
ASME B16.9
18
24
Welded, BE
CS ASTM A234 Gr. WPB W
CS ASTM A234 Gr. WPB
BS-3799
0.5
1.5
SW,6000#,PBE
CS ASTM A106 / ASTM A234 Gr. WPB
ASME B16.9
0.5
16
Seamless, BE
RC
Concentric Reducer Eccentric Swage Nipple
M
CS ASTM A234 Gr. WPB
RX
Eccentric Reducer ASME B16.9
18
24
Welded, BE
ASME B16.11
0.5
1.5
Seamless, SW,6000#
ASME B16.9
2
24
Seamless, BE
ASME B16.11
0.75
1.5
Seamless, SW,6000#
ASME B16.9
2
16
Seamless, BE
ASME B16.9
18
24
Welded, BE
CAP
Tee (Equal & Reducing)
CS ASTM A234 Gr. WPB W CS ASTM A105 M
0-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
CW CS ASTM A234 Gr. WPB CS ASTM A105
M
CS ASTM A234 Gr. WPB
T & T1
CS ASTM A234 Gr. WPB W
Page 1 of 3
PIPE CLASS 13A Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
COMPONENT NAME
DIMENSIONAL STANDARD
SIZE RANGE / NOM PIPE (inclusive)
Chk'd by : MANP/GANS
Rev. : 02A App'd by :EDIM
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
Date : 02.07.2014
SHORT CODE
Full Coupling
ASME B16.11
0.5
1.5
SW,6000#
M
CS ASTM A105
CP
Half Coupling
ASME B16.11
0.5
1.5
SW,6000#
M
CS ASTM A105
CP1
Sockolet
MSS SP-97
1
1.5
SW
M
CS ASTM A105
T4
Weldolet
MSS SP-97
2
8
BW
M
CS ASTM A105
T3
ASME B16.5
0.5
1.5
M
CS ASTM A105
F
M
CS ASTM A105
F
-
CS ASTM A105
FB
NOTES
FLANGES Socket weld Flange Weld Neck Flange
CL300, RF, 125 to 250 AARH CL300, RF, 125 to 250 AARH CL300, RF, 125 to 250 AARH
ASME B16.5
2
24
Blind Flange
ASME B16.5
0.5
24
Spectacle Blind
ASME B16.48
0.5
10
CL300, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70
SB
12
24
CL300, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70
SB1
0.5
24
-
-
ASTM A193 Gr. B7 / ASTM A194 Gr. 2H
B
0.5
24
ASME B16.5 CL. 300
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring
G
DESCRIPTION
ENDS
MATERIAL STANDARD
SHORT CODE
NOTES
Flanged, RF, 125 to 250 AARH, ASME B16.5 Flanged, RF, 125 to 250 AARH, ASME B16.5 Flanged, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE Body: CS ASTM A216 Gr. WCB, Trim: 13% Cr./SS316L, Seat : PTFE
VB
2
VBB
2
VC
3
Spacer Ring / Paddle Blind
ASME B16.48
BOLTING Stud Bolt with 2 Hvy ASME B1.1 ; ASME Hex Nuts B18.2.1 / ASME B18.2.2 GASKETS
Spiral Wound Gasket
ANSI B16.20
VALVES VALVE TYPE Ball Valve (Reduced Bore)
STD
NOM SIZE (inclusive)
API 6D
2
24
CL.300
ISO-17292
0.5
1.5
CL.300
API 6D
2
24
CL.300
Check Valve
API 602
0.5
1.5
SW,6000#, Piston Type
Dual Plate Check Valve
API 594
2
24
CL.300
API 602
0.5
1.5
SW,6000#
BS 1873
2
12
CL.300
Flanged, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6
API 602
0.5
1.5
SW,6000#
SW, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A105, Trim : 13% Cr + Stellite 6
BS 1873
2
24
CL.300
Flanged, RF, 125 to 250 AARH, ASME B16.5
Body: CS ASTM A216 Gr. WCB, Trim : 13% Cr + Stellite 6
ASME B16.5
0.5
1.5
CL150, RF, 125 to 250 AARH
M
CS ASTM A105
F30
M
CS ASTM A105
F30
Ball Valve (Full Bore)
Globe Valve
Gate Valve
SW, RF, 125 to 250 Body: CS ASTM A105, AARH, ASME B16.5 Trim : 13% Cr + Stellite 6 Wafer Lug Type, to Body: CS ASTM A216 Gr. WCB, suit Flanges ASME Trim : 13% Cr + Stellite 6 B16.5 CL.150, RF, 125 to 250 AARH SW, RF, 125 to 250 Body: CS ASTM A105, AARH, ASME B16.5 Trim : 13% Cr + Stellite 6
VO
VG
OFF SPEC Socket weld Flange Weld Neck Flange Blind Flange
ASME B16.5
2
24
ASME B16.5
0.5
24
CL150, RF, 125 to 250 AARH CL150, RF, 125 to 250 AARH
-
CS ASTM A105
FB30
-
CS ASTM A516 Gr. 70
SB30
Spectacle Blind
ASME B16.48
0.5
10
CL150, FF, 125 to 250 AARH, ASME B16.5
Spacer Ring / Paddle Blind
ASME B16.48
12
24
CL150, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70
SB130
ANSI B16.20
0.5
24
ASME B16.5 CL. 150
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring
G30
GASKETS
Spiral Wound Gasket
0-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
Page 2 of 3
PIPE CLASS 13A REDUCER TABLE AND BRANCH TABLE Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
Rev. : 02A App'd by :EDIM
Chk'd by : MANP/GANS
Date : 02.07.2014
LEGEND
REDUCER TABLE :
ABBREVIATION
DESCRIPTION
R
REDUCER (CONC / ECC)
24
SMALLER SIZE
20
R
18
R
R
16
R
R
R
14
R
R
R
12
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
10 8 6 4 3
R R
R
2
R
R
1.1/2
R
R
R
1
R
R
3/4
R
R
R
R
R
R
1.1/2
1
3/4
1/2 24
20
18
16
14
12
10
8
6
4
3
2
1/2
LARGER SIZE
BRANCH TABLE :
BRANCH SIZE
LEGEND ABBREVIATION
DESCRIPTION
T1
REDUCING TEE (BE)
24
T
20
T1
T
18
T1
T1
T
16
T1
T1
T1
T
14
T1
T1
T1
T1
T
12
T1
T1
T1
T1
T1
T
10
T1
T1
T1
T1
T1
T1
T
8
T3
T1
T1
T1
T1
T1
T1
T
6
T3
T3
T3
T1
T1
T1
T1
T1
T
4
T3
T3
T3
T3
T3
T3
T1
T1
T1
T
3
T3
T3
T3
T3
T3
T3
T3
T3
T1
T1
T
EQUAL TEE (BE)
T3
WELDOLET
T4
SOCKOLET
T
2
T3
T3
T3
T3
T3
T3
T3
T3
T3
T1
T1
T
1.1/2
T4
T4
T4
T4
T4
T4
T4
T4
T4
T1
T1
T1
T
T4
T4
T4
T4
T4
T4
T1
T1
T
T1
T1
T1
T
12
10
8
6
4
3
2
1.1/2
1
3/4
1 3/4 24
20
18
16
14
HEADER SIZE
-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
Page 3 of 3
PIPE CLASS 13E Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Rev. : 02A
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
Date : 02.07.2014
Chk'd by : MANP/GANS
App'd by :EDIM
DESIGN LIMIT:
PRESSURE Bar(g) TEMP (deg C)
50.3
49
47.8
46.9
44.5
50
100
150
200
250
1/2"-24"
SIZE RANGE (INCH)
DESIGN CODE
: ASME B31.3
PIPING MATERIAL
: CARBON STEEL
VALVE BODY
: CARBON STEEL
RATING
: ASME 300
VALVE TRIM
: 13%Cr./ SS 316L
FLANGE FACING
: RAISED FACE, 125 TO 250 AARH PER ASME B16.5
SPECIAL REQUIREMENT : NACE
CORROSION ALLOWANCE
: 3.2 MM
PWHT
Service
: Hydrocarbon with H2S
: ASME B31.3(W.T. > 20 MM)
NOTES: 1
Pressure and temperature are as provided in NUOVOPIGNONE Doc. SOK 72148/S
2
Upto NPS 1.5 ball valves shall be full bore type. For size NPS 2 and above full bore ball valves to be used only when indicated in PID
3
All materials in Sour service shall comply with NACE MR0175 / ISO 15156.
4
Piston type check valves are used in sizes upto NPS 1.5 for horizontal mounting only.
5
Weld seam shall be 100% RT / UT.
PIPING COMPONENTS COMPONENT NAME
Pipe
DIMENSIONAL STANDARD
SIZE RANGE / NOM PIPE (inclusive)
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
SCH-160
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
SHORT CODE
NOTES
0.5
1.5
Seamless, PE
2
8
Seamless, BE
SCH-80
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
10
16
Seamless, BE
12.7 mm
CS ASTM A106 Gr.B/API 5L GR.B/A53 GR. B (Sour Service)
18
20
ERW / SAW / EFW, BE
SCH-40
API 5L GR.B/A53 GR. B (Sour Service)
5
22
ERW / SAW / EFW, BE
15.69mm
API 5L GR.B/A53 GR. B (Sour Service)
5
24
24
ERW / SAW / EFW, BE
SCH-40 (17.48)
API 5L GR.B/A53 GR. B (Sour Service)
5
0.5
1.5
Long Radius, Seamless, SW,6000#
ASME B36.10
22
P
FITTINGS ASME B16.11 90° Elbow
45° Elbow
Concentric Swage Nipple
ASME B16.9
2
24
ASME B16.9
18
24
ASME B16.11
0.5
1.5
ASME B16.9
2
16
ASME B16.9
18
24
Long Radius, Seamless, BE Long Radius, Welded, BE Long Radius, Seamless, SW,6000# Long Radius, Seamless, BE Long Radius, Welded, BE
MSS SP-95
0.5
1.5
SW,6000#,PBE
ASME B16.9
2
16
Seamless, BE
ASME B16.9
18
24
Welded, BE
BS-3799
0.5
1.5
SW,6000#,PBE
ASME B16.9
0.5
16
Seamless, BE
CS ASTM A105N (Sour Service) M
M
M
M
Eccentric Reducer ASME B16.9
18
24
Welded, BE
ASME B16.11
0.5
1.5
Seamless, SW,6000#
CAP
Tee (Equal & Reducing)
CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service) CS ASTM A106 / ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service) CS ASTM A106 / ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service)
ASME B16.9
2
24
Seamless, BE
CS ASTM A234 Gr. WPB (Sour Service)
ASME B16.11
0.75
1.5
Seamless, SW,6000#
CS ASTM A105N (Sour Service)
ASME B16.9
2
16
Seamless, BE
ASME B16.9
18
24
Welded, BE
Appendix-2
EF
RC
RX
CS ASTM A105N (Sour Service) M
0-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
E
CS ASTM A105N (Sour Service)
Concentric Reducer Eccentric Swage Nipple
CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service)
M
CS ASTM A234 Gr. WPB (Sour Service) CS ASTM A234 Gr. WPB W (Sour Service)
CW
T & T1
Page 1 of 4
PIPE CLASS 13E Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Rev. : 02A
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
Date : 02.07.2014
Chk'd by : MANP/GANS
App'd by :EDIM
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
SHORT CODE
1.5
SW,6000#
M
CS ASTM A105N (Sour Service)
CP
0.5
1.5
SW,6000#
M
CS ASTM A105N (Sour Service)
CP1
1
1.5
SW
M
CS ASTM A105N (Sour Service)
T4
MSS SP-97
2
8
BW
M
CS ASTM A105N (Sour Service)
T3
ASME B16.5
0.5
1.5
CL300, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F
24
CL300, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F
-
CS ASTM A105N (Sour Service)
FB
COMPONENT NAME
DIMENSIONAL STANDARD
SIZE RANGE / NOM PIPE (inclusive)
Full Coupling
ASME B16.11
0.5
Half Coupling
ASME B16.11
Sockolet
MSS SP-97
Weldolet
NOTES
FLANGES Socket weld Flange Weld Neck Flange
ASME B16.5
2
Blind Flange
ASME B16.5
0.5
24
CL300, RF, 125 to 250 AARH
Spectacle Blind
ASME B16.48
0.5
10
CL300, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB
Spacer Ring / Paddle Blind
ASME B16.48
12
24
CL300, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB1
0.5
24
-
-
ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM
B
0.5
24
ASME B16.5 CL. 300
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring (Sour Service)
G
DESCRIPTION
ENDS
MATERIAL STANDARD
SHORT CODE
NOTES
VB
2
VBB
2
VC
4
BOLTING Stud Bolt with 2 Hvy ASME B1.1 ; ASME Hex Nuts B18.2.1 / ASME B18.2.2 GASKETS
Spiral Wound Gasket
ANSI B16.20
VALVES VALVE TYPE Ball Valve (Reduced Bore)
STD
NOM SIZE (inclusive)
Flanged, RF, 125 Body: CS ASTM A216 Gr. WCB, to 250 AARH, ASME Trim: 13% Cr./SS316L, B16.5 Seat : PTFE (Sour Service) Flanged, RF, 125 Body: CS ASTM A216 Gr. WCB, to 250 AARH, ASME Trim: 13% Cr./SS316L, B16.5 Seat : PTFE (Sour Service) Flanged, RF, 125 Body: CS ASTM A216 Gr. WCB, to 250 AARH, ASME Trim: 13% Cr./SS316L, B16.5 Seat : PTFE (Sour Service) Body: CS ASTM A105N, SW, RF, 125 to 250 Trim : 13% Cr + Stellite 6 AARH, ASME B16.5 (Sour Service) Wafer Lug Type, to Body: CS ASTM A216 Gr. WCB, suit Flanges ASME Trim : 13% Cr + Stellite 6 B16.5 CL.150, RF, (Sour Service) 125 to 250 AARH Body: CS ASTM A105N, SW, RF, 125 to 250 Trim : 13% Cr + Stellite 6 AARH, ASME B16.5 (Sour Service) Flanged, RF, 125 Body: CS ASTM A216 Gr. WCB, to 250 AARH, ASME Trim : 13% Cr + Stellite 6 B16.5 (Sour Service) Body: CS ASTM A105N, SW, RF, 125 to 250 Trim : 13% Cr + Stellite 6 AARH, ASME B16.5 (Sour Service) Flanged, RF, 125 Body: CS ASTM A216 Gr. WCB, to 250 AARH, ASME Trim : 13% Cr + Stellite 6 B16.5 (Sour Service)
API 6D
2
24
CL.300
ISO-17292
0.5
1.5
CL.300
API 6D
2
24
CL.300
Check Valve
API 602
0.5
1.5
SW,6000#, Piston Type
Dual Plate Check Valve
API 594
2
24
CL.300
API 602
0.5
1.5
SW,6000#
BS 1873
2
12
CL.300
API 602
0.5
1.5
SW,6000#
BS 1873
2
24
CL.300
ASME B16.5
0.5
1.5
CL150, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F30
24
CL150, RF, 125 to 250 AARH
M
CS ASTM A105N (Sour Service)
F30
-
CS ASTM A105N (Sour Service)
FB30
Ball Valve (Full Bore)
Globe Valve
Gate Valve
VO
VG
OFF SPEC Socket weld Flange Weld Neck Flange
ASME B16.5
2
Blind Flange
ASME B16.5
0.5
24
CL150, RF, 125 to 250 AARH
Spectacle Blind
ASME B16.48
0.5
10
CL150, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB30
Spacer Ring / Paddle Blind
ASME B16.48
12
24
CL150, FF, 125 to 250 AARH, ASME B16.5
-
CS ASTM A516 Gr. 70 Normalized (Sour Service)
SB130
0-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
Page 2 of 4
PIPE CLASS 13E Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Rev. : 02A
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
Date : 02.07.2014
COMPONENT NAME
DIMENSIONAL STANDARD
SIZE RANGE / NOM PIPE (inclusive)
Chk'd by : MANP/GANS
App'd by :EDIM
DESCRIPTION
SCH. / THICKNESS
MATERIAL STANDARD
SHORT CODE
ASME B16.5 CL. 150
4.5 MM THICK
SS316L Winding, Graphite Filler, SS316L Inner Ring ,CS Outer Ring (Sour Service)
G30
NOTES
GASKETS
Spiral Wound Gasket
ANSI B16.20
0-WOP-C000-ISGP-U40300-MP-7737-20001, Rev-02A
0.5
24
Appendix-2
Page 3 of 4
PIPE CLASS 13E REDUCER TABLE AND BRANCH TABLE Client : Basrah Gas Company
APPENDIX - 2
Doc. No. : 6500-WOP-C000-ISGP-U40300-MP-7737-20001
Project : RUMAILA LP NETWORK EXPANSION
Work Order No. : WO#012
Prp'd by : CYRK
Rev. : 02A App'd by :EDIM
Chk'd by : MANP/GANS
Date : 02.07.2014
LEGEND
REDUCER TABLE :
ABBREVIATION
DESCRIPTION
R
REDUCER (CONC / ECC)
SMALLER SIZE
24 20
R
18
R
R
16
R
R
R
14
R
R
R
12
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
10 8 6 4 3
R R
R
2
R
R
1.1/2
R
R
R
1
R
R
3/4
R
R
R
R
R
R
1.1/2
1
3/4
1/2 24
20
18
16
14
12
10
8
6
4
3
2
1/2
LARGER SIZE
BRANCH TABLE :
BRANCH SIZE
LEGEND ABBREVIATION
DESCRIPTION
T1
REDUCING TEE (BE)
24
T
20
T1
T
18
T1
T1
T
16
T1
T1
T1
T
14
T1
T1
T1
T1
T
12
T1
T1
T1
T1
T1
T
10
T1
T1
T1
T1
T1
T1
T
8
T3
T1
T1
T1
T1
T1
T1
T
6
T3
T3
T3
T1
T1
T1
T1
T1
T
4
T3
T3
T3
T3
T3
T3
T1
T1
T1
T
3
T3
T3
T3
T3
T3
T3
T3
T3
T1
T1
T
2
T3
T3
T3
T3
T3
T3
T3
T3
T3
T1
T1
T
1.1/2
T4
T4
T4
T4
T4
T4
T4
T4
T4
T1
T1
T1
T
T4
T4
T4
T4
T4
T4
T1
T1
T
T1
T1
T1
T
2
1.1/2
1
3/4
1
T
EQUAL TEE (BE)
T3
WELDOLET
T4
SOCKOLET
3/4 24
20
18
16
14
12
10
8
6
4
3
HEADER SIZE
-C000-ISGP-U40300-MP-7737-20001, Rev-02A
Appendix-2
Page 4 of 4
Appendix-3: Material of Construction for Valves
6500-WOP-C000-ISGP-U40300-MP-7737-20001, 02A.doc
APPENDIX 3: MATERIAL OF CONSTRUCTION FOR VALVES CLASS
VALVE TYPE
VALVE BODY
PLUG/ DISC/ WEDGE OR BALL
STEM / TRUNNION
HARD FACING
SEATS
PACKING
GASKETS
BOLTING
SOUR SERVICE
GATE, GLOBE & CHECK VALVES
ASTM 105N ASTM A216 Gr. WCB/WCC
13% Cr. / SS 316L
13% Cr. / SS 316L
STELLITE 6
NO
FLEX GRAPHITE
GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE
ASTM A193- B7M ASTM A194 - 2HM
YES
BALL VALVE
ASTM 105N ASTM A216 Gr. WCB/WCC
13% Cr. / SS 316L
13% Cr. / SS 316L
NO
PTFE
VITON "B" OR GRAPHITE
GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE
ASTM A193- B7M ASTM A194 - 2HM
YES
GATE, GLOBE & CHECK VALVES
ASTM 105N ASTM A216 Gr. WCB/WCC
13% Cr. / SS 316L
13% Cr. / SS 316L
STELLITE 6
NO
FLEX GRAPHITE
GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE
ASTM A193- B7 ASTM A194 - 2H
NO
BALL VALVE
ASTM 105N ASTM A216 Gr. WCB/WCC
13% Cr. / SS 316L
13% Cr. / SS 316L
NO
PTFE
VITON "B" OR GRAPHITE
GRAPHITE WITH TANGED INSERT OR SPIRAL WOUND SS 316L/ GRAPHITE
ASTM A193- B7M ASTM A194 - 2HM
NO
11B, 13E
11A/ 13A
GENERAL NOTES : 1. VENDOR TO CONFIRM THE SUITABILITY OF SEALS, SEAT INSERTS, BEARINGS, SPRINGS, RETAINERS, GASKETS MATERIALS FOR THE INTENDED SERVICES. 2. IN ADDITION TO ABOVE, THE AMNDATORY REQUIREMENTS OF THE APPLICABLE MESC SPE 77/** SPECIFICATIONS AS LISTED IN THE RELATIVE VALVE MESC DATA SHEET SHALL BE MET. 3. VALVE PACKING MATERIAL REQUIREMENTS SHALL MEET THE MESC SPECIFICATION SPE 85/200 AND PACKING TYPE TO SUIT THE INTENDED SERVICE AS PER VALVE MESC DATA SHEET 4. CORROSION ALLOWANCE FOR VALVE BODY SHALL BE AS PER THE APPLICABLE PIPING CLASS. 5. WHERE SOUR SERVICE IS INDICATED, ALL MATERIAL SHALL CONFORM TO NACE MR 0175/ ISO 15156- 2011
6500‐WOP‐C000‐ISGP‐U40300‐MP‐7737‐20001, Rev‐02A
Appendix‐3: Page 1 of 1
REMARKS
Appendix-4: Work instruction - Flange Connectors and Pipe Clamp Connectors
6500-WOP-C000-ISGP-U40300-MP-7737-20001, 02A.doc
Restricted Flange Connectors and Pipe Clamp Connectors
Work instruction: Flange Connectors and Pipe Clamp Connectors Revision Information Description Revision 0
Reason - Clarification and reference to process isolation requirements - Warning added on inconsistent colour coding of PCC sealrings - More stringent requirements flange registration & “tagging‟ - Requirements and limitations for ”hotbolting‟ added - Gasket acceptance criteria
Target group
The target group consists of those who carry out work on flange connections and pipe clamp connectors and those who provide supervision for this type of work. This regards all assets (BGC). In case of conflicts with other (external) instructions or guidelines, this BGC Instruction is leading.
Identified risk/purpose
The purpose of this instruction is to specify guidelines and limitations for the making of flange, flange and pipe clamp connections in order to prevent harm to persons and the environment.
Instruction
Introduction: BGC‟s policy is to prevent leakages due to poor flange and pipe clamp connections. The measures to be taken must ensure that: Flange or pipe clamp connector (dis)assembly is carried out with the proper skills. The environment should be affected as little as possible. Unsafe situations, such as fire and emissions, are avoided.
Training requirements
Work on connections may only be carried out by certified flange fitters/technicians. Although currently no National recognised training requirements are within the Iraqi petrochemical industry, industry best practises should be strived for or use of contractors own training courses which should be first acknowledged by BGC.
Unless specifically mentioned the standard validity of the training is 5 years. After this period a new training needs to be followed or alternatively a „refresher‟ training should be done. During execution of the work with hydraulic equipment with two persons, both these persons shall meet the mentioned trainings / competence requirements.
Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
Owner: Authorisation: BGC E&M Maintenance TA-2 E&M Mech. Static Authorisation: Local Process Owner 72
Page: 1 of 24
Restricted Flange Connectors and Pipe Clamp Connectors Specifically for maintenance work on Freon cooling equipment it is stated that, in addition to the above mentioned training requirements, only specially certified technicians are allowed to perform maintenance tasks.
Flange connections – execution of work Process isolation and dismounting of flanges (including spectacle blinds and spades) is included within the scope of this instruction. However, for detailed instructions related to isolation itself, refer to the BGC operations or the BGC safeguarding plan, see [ref 8] for details from other assets plans. “Hotbolting‟, the replacement of individual bolts with the system still containing process or utility fluids under pressure, is a potentially hazardous operation and currently within BGC it is reviewed on a case by case basis allowed, see [ref. 10] for details from other assets Prior to bolt torquing / tensioning a LMRA (“Last Minute Risk Assessment‟) should be executed. See appendix 7 for a specific checklist. Bolts and threaded studs can be re-used, but only if the stud thread and the nut are still functional without visible damage on the thread. Compliant to the BGC piping classes (or accepted contractors) the bolt length shall be such that 2 threats are protruding from the nut (torquing). For bolt tensioning, an additional length of a least 1 time the bolt diameter is accounted for. Clean the flange face surfaces and grooves and check that they are in good condition: acceptance criteria according to appendix 4.1.For pipe clamp connectors refer to Appendix 6. Flanges must be aligned prior to assembly; criteria are specified in appendix 4.2. Use of centring pins is allowed. Use the prescribed bolts, gaskets and/or sealing rings (paragraph 5 of DEP 31.38.01.15 GEN ([ref. 1]): - for ring joints: check material via marking on the ring and color coding as outlined in appendix 2. - for pipe clamp connector seal rings: check material via marking on sealring or via specification as specified in appendix 3. Warning: color coding may not be reliable. - for spiral wound gaskets: verify that both inner and material are stainless steel Check bolt material B7 or L7 bout & 2H nut for sweet gas applications. B7M or L7M bolt & 2HM nut for sour gas applications. Identification of material coding is specified on the bolt top face and side face of the nut. Do not re-use gaskets. Exception: the seal rings of Pipe Clamp Connectors, but only when not damaged or scratched (see also appendix 6) Use the prescribed graphite grease as a lubricant (e.g. Molycote P1000) on the threads of the bolts and nuts, as well as on the surface between nut and flange (to ensure a controlled friction value). Note: The use of lubricants containing molybdenum disulphide like Molycote 3694 or Molycote G-N plus are not permitted (this can result in sulphide stress corrosion in the bolt material). Use of tightening tools as specified in appendix 5. Tighten the bolts according to the procedure as described in Appendix 5. During tightening, „flogging‟ of bolts using impact wrenches is not allowed. For dismounting, specific instructions (tools and procedures) are given in Appendix 9. Flange and flange connectors must be protected from corrosion as described in “Protection of flange and pipe connectors from corrosion” on the next page. The procedure with respect to preparation and execution of tightening pipe clamp connectors is specified in Appendix 6.
Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
Owner: Authorisation: BGC E&M Maintenance TA-2 E&M Mech. Static BGC Authorisation: Local Process Owner 72
Page: 2 of 24
Restricted Flange Connectors and Pipe Clamp Connectors Protection of flanges and flange connectors against corrosion Maintenance of new and existing flanged connections (20°C to 120°C)
type of flange
“non-fixed' flanges: flanges which are unlikely to be disassembled over a period exceeding the major shutdown intervals
Conservation of bolts and nuts on the outside of the flange (or clamp)
Application of the waxcoating system on bolt and nut (including locally damaged outer surfaces of the flange itself) or: repair of the original coating
conservation of space in between the flanges
‘fixed' flanges: flanges which are unlikely to be dissembled (and/or permanent flanges) Application of organic coating (paint) system on bolt and nut (including locally damaged outer surfaces of the flange itself) or: repair of the original coating
For both fixed and non-fixed flanges: conservation of the space between the flanges including the threads (where reachable) using the wax-coating system (aerosol spray can).
Remark: Despite the enhanced corrosion resistance, the recently introduced „zinc plated‟ bolts and nuts also need to be conserved according to the table above.
For the wax coating 2 alternatives can be used: Correless or Tektyl. Corroless CCI400 is (unlike Tektyl) available in aerosol spray can and therefore a preferred option from practical point of view.
Instruction for applying wax-coating (after flange mounting and tightening): Degrease the flange connection. Remove any corrosion products on bolt, nut and/or space between the flanges (where possible) and wash down with fresh water and allow drying prior to application. When using Corroless: apply wax by using aerosol can on bolt, nut and/or space between the flanges (including the exposed thread). When using Tektyl: Apply a transparent primer layer valvoline Tectyl AM 210 or equivalent, and after at least 30 minutes drying, apply the final layer Valvoline Tectyl 132 or equivalent. Use of tape: With pipe systems that contain Freon, the flanges are wrapped with tape in order to detect Freon leakages. With other piping systems, permanent wrapping with tape is not permitted because of the danger of moisture of accumulation. Corrosion protection by taping is not permitted.
Maintenance of flanged connections > 120°C or < -20°C Flange connectors of pipe systems with an operating temperature exceeding 120°C or below -20°C should be protected according to the DEP coating specification 30.48.00.33 [6] or based on specific advice from the Materials & Corrosion Department.
Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
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Flange Registration & labelling requirements: A flange registration form (Appendix A1) must be completed for all flanges so that the work carried out can be verified and recorded according to the quality system. In addition, all flange connections shall be “tagged‟ (applied with a physical label placed on or near the flange), see appendix A1.2 for an example and specific details. Above requirements are valid for all activities related to breaking and make-up of flanges; construction (new projects), major shutdowns, preventive and corrective maintenance activities. Although dismounting of flanges for process isolation purposes is included within the scope of this instruction, the specific requirements with respect to the registration and labelling of spades and spectacle blinds during isolation are not specified in this instruction. For this specific activity refer to the relevant BGC operations authority or safeguarding plan.
Handling problems or deviations If defects are ascertained during assembly or disassembly, the manager or supervisor on-site should be notified about them immediately. For example: in the case of corrosion or damage to gaskets or flanges or severe misalignments of the flanges. If the work involves deviation from [ref. 1] or the work is not within its scope, a plan of action must be drawn up. The plan must be submitted to BGC Maintenance Engineering (Discipline Mechanical Static) for approval. The plan should contain the following: • Details of flange connector (materials, type of gasket, sizes, etc) • Method of execution / procedure • Equipment to be used • A calculation to determine the required bolt strength, including the calculated bolt torque values.
Harmful substances During the disassembly of flange connectors, measures must be taken to collect any possible leaked fluids. Disassembly of flange connectors with asbestos-containing gasket materials: When disassembling flanges where asbestos-containing gaskets may be present specific precautions are in place, for details of how other assets perform this please see [ref. 5]. Application This instruction, and it‟s parts, apply to flange connectors and pipe clamp connectors of the following types: • ASME B 16.5 flanges • API 6A flanges • Pipe Clamp Connectors (example: Grayloc/Destec/Galperti), see also Appendix 6.
Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
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References:
Ref. Title [1] Piping classes - Exploration and production Quality standards for pipingwork [3] requirements and gasket and flange states
Num. DEP 31.38.01.15 Gen
[4]
Torquing of flange bolts
Appendix B NSS 10-C-0-00
[5]
Work Instruction: Removal of asbestos gaskets
[6] [7] [8] [9] [10]
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DEP - External protective coatings for on- and offshore facilities Drawing up a safety plan Executing the safeguarding plan Guidelines for locking and tagging during isolation / safeguarding. Richtlijn hotbolting
Appendix A NSS 10-C-0-00
BGC-71.WI.76.14 DEP 30.48.00.33 EPE NAM-71.WI.30.08 NAM-71.WI.30.07 NAM-71.WI.30.09 NRG22280/09.95935 EP200906260213
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Appendix 1: Flange registration and flange labelling‟ A1.1. Example of a flange registration form
FLANGE MAKE-UP CONTROL SHEET LOCATION Work order:
drawing nr.
Rev. №.
JOB DESCRIPTION : flens
№.
Condition of flange facing OK? (Appendix B4.1)
Type of gasket
Any remarks regarding misalignment (see also Appendix 4.2)
Torque
Force
(torquing)
(bolt tensioning)
Nm
kN
Done by:
Name: Signed:
Nm
kN
Name: Signed:
Nm
kN
Name: Signed:
Nm
kN
Name: Signed:
Nm
kN
Name: Signed:
Nm
kN
Name: Signed:
Nm
kN
Name: Signed:
THIS WORK HAS BEEN CARRIED OUT IN ACCORDANCE WITH BGC AUTHORISATION AND HAS BEEN SUPERVISED BY: NAME: Signed:
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DATE:
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A1.2 Flange “labelling” (tagging) example By mounting a label (“tag‟) on the flanged connection, the entire working process (assembly, tightening, leak testing) is recorded and clearly visible. This reduces the risk on (future) flange leakages which could occur by incidentally skipping one or more of the several steps in the flange mounting procedure. An example of such a flange label is shown below.
Remarks: 1. Although this format is preferred as “best practice”, it is recognised that alternatives for this label are also possible (stickers, plastic labels without removable parts, e.a). 2. Minimum requirement of alternative labels is: - The label should be physically connected to or placed on the corresponding flange - The flange technician should sign off the label and also mark the corresponding torque value or bolt preload value [kN or bar] on the label.
Example of flange labelling:
Step 0: Connection of the label on the flange, as part of the preparation of a plant shutdown.
Tag nr:
Workorder:
--------------------
--------------------
Torque or tension load --------------------
Step 3: Fill in and remove after succesfull leak testing (e.g. nitrogen test) by Operations.
Step 2: Fill in and remove of this label after the bolts/studs have been tightnened with the correct torque / force by the flange technician / torquing crew
Step 1: Fill in and remove of this label after the flange has been aligned and applied with the correct gasket. Bolts/nuts already present but only hand tightened..
The removed labels should be stored/archived with the corresponding flange registration form. As a good practice, also the final remaining (white) tag should be removed at the end of the maintenance/shutdown activities and kept together with the other label parts.
An example of a more specific flange registration form in combination with a flange labelling system is shown on the next page. Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
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A1.3 Example of a flange registration form combined with “labelling” Controlled tightening according to: DEP 31.38.01.15 DEP and/or BGC-PC-01 (BGC working instruction flange connections) Client:
Date:
Project:
Order nr:
Flange identification Drawing nr:
Rev nr:
Line ID:
Flange type: Pressure rating: Diameter flange:
Flange TAG nr : Number of bolts: Lubricant type:
Bolt size: Gasket type: Gasket material:
Name: ………………… ...Department: ………… ……
Signed:………….
Date:……………..
Inspection of flange, gasket and bolts/nuts Checklist: Flange sealing face clean and undamaged (no scratches and corrosion?)
Remarks:
Gasket new and undamaged? Bolt-nut thread easy to turn and without damage? Flange misalignment acceptable? (criteria according to Appendix 4)
(specify measured misalignment values when applicable) Add removed
Name: ………………… ...Department: ………… ……
Signed:………….
Date:……………..
label after completion
Information for controlled tightening Tensioning
Torquing
Tool registration nr: Number of tools Target force
Tool type Number of tools Target Torque value KN
Pressure – A
Nm Pump pressure
Bar
Bar
Pressure – B % Tool cover Pass 1 Pass 2
Bar 100% / 50% / 33% / 25% Pass 3 Pass 4 Add removed label after completion
BGCe:
………………… ...Department: ………… …… Signed:………….
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Date: 01-10-2013
Date:……………..
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Restricted Flange Connectors and Pipe Clamp Connectors Information leak testing Test medium: Test pressure: Result leaktest:
Name:
………………… ...Department: ………… …… Signed:………….
Date:……………..
Add removed label after completion
Tag nr:
Workorder:
--------------------
--------------------
Torque or tension load --------------------
As a good practice (good housekeeping), also the final remaining (white) tag should be removed at the end of the maintenance/shutdown activities and kept together with the other label parts.
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Appendix 2: Coding of gaskets A2.1 Ring joints Typically Ring Type Joints are not found on BGC locations, however in the event of high pressure applications in the future the following table has been provided.
Flange material: stainless steel – stainless steel stainless steel – carbon steel carbon steel – carbon steel
ring material marking S-316 D S
Material:
Coding on ring
SS Soft iron Soft iron
Green (none) (none)
S
A2.2 Spiral wound gaskets New spiral wound gaskets should consist of a stainless steel inner ring and outer ring. (consistent with BGC Piping class [1]), this is to prevent buckling and prevent blow out of the gasket due to instability. For existing rings it is known that different variants with regards to inner and outer ring material are still present. A CS outer ring may be acceptable for used based on the atmospheric conditions of the location but discussion with the TA would be first required.
The colour coding on the outside ring of a spiral wound gasket is consistent with ASME B16.20.
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Appendix 3: Colour coding of Pipe Clamp connector seal rings Seal ring material coding 17.4PH AISI 4140 AISI 4140
Hub material stainless steel – stainless steel stainless steel – carbon steel carbon steel – carbon steel
Material
Colour coding seal ring Green Blue Blue
SS Soft iron Soft iron
Warning: from previous BGC experience it is found that the color codings of the different sealring suppliers are not always consistent and therefore can deviate from the intended BGC specifications. For this reason, always check the actual material coding stamped on the sealring or check via the material specification documentation included with the sealring.
CLAMP STAINLESS STEEL
STAINLESS STEEL STAINLESS STEEL SEAL RING HUB SEAL RING
STAINLESS STEEL
MATERIAL CODING: COLOUR CODING:
17.4 PH
GREEN
CARBON STEEL CARBON STEEL SEAL RING MATERIAL CODING: AISI 4140 COLOUR CODING: BLUE
CARBON STEEL CARBON STEEL CARBON STEEL SEAL RING MATERIAL CODING: AISI 4140 COLOUR CODING: BLUE
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Appendix 4: Criteria for flange face condition and flange alignment Condition of the flange facing and Gaskets facing (“raised face‟ and/or RTJ) A visual check is always required prior to mounting. The inspection should aim for: - Damage or scratches (especially radial grooves: no deeper than 0.3 mm and/or longer than 3 mm) - Presence of corrosion / pitting of the flange face - Gasket themselves should be free from any visible defects (as new condition)
ACCEPTANCE OF SPIRAL WOUND GASKETS (SPWD) All gaskets should be kept in a clean and grease free environment and segregated from carbon steel stock to prevent cross contamination. Where possible, gaskets should be left in the original packing until required and then handled with, clean grease-free gloves. Before placing a new SPWD gasket into a connection, please perform a quick visual check the following: 1. The stampings on the outer ring of the gasket show the correct type (spray paint marking will show filling material , but it is the stampings which are the most important) 2. The seating surfaces of the gasket on both sides : Are clean , grease and debris free (ensure the same of the flange faces) Are free from substantial damage or deeply embedded scratches and ensure (see example below): No graphite sealing surface damage. The removed graphite area shall not be longer than 5 mm OR exceed 50% of the total overall length of the gasket sealing surface width, whichever is the shorter OR be such that the inner windings are exposed. No corrosion / pitting on the gasket sealing face and outer ring. No evidence of compression of any part of the sealing surface. No evidence that the windings are loose or detached. No deeply embedded grooves should be present, especially in the radial direction, which remove excessive graphite layer or exposure through to windings.
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Restricted Flange Connectors and Pipe Clamp Connectors Remark: In practice, during maintenance, normally no detailed check is done focusing on the levelness of the gasket face. Only in exceptional cases a detailed check may be required: - There is a specific concern regarding the condition of the facing - The flange facing has just been re-machined - Repeated flange leakages have occurred without a clear cause In those specific cases BGC inspection and engineering should be consulted. Criteria misalignment of flanges (all types): Specifically for new designs the criteria with respect to misalignment are shown in the table below.
However, for maintenance on existing flanges, it is recognized that in practice these criteria cannot be met. In most cases this is acceptable based on the justification that the flange connection has proven to be leak-tight prior to dismounting and this situation is restored after re-mounting. Therefore, the design criteria below should be seen as guidelines rather than mandatory criteria in maintenance situations. Acceptance of misalignment deviating from the criteria above could be done by the flange fitter and/or his supervisor, but only if they have got sufficient experience and competence. In case of doubt the BGC Inspection or BGC Maintenance Engineering department should be consulted.
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Restricted Flange Connectors and Pipe Clamp Connectors Parallelism -allowable maximum offset (A - B) per flange in mm's static equipment flanges (criterion: 2.5 mm/m = 0.14 graden) size DN
150#
Rating 300# 600# 900# 1500# allowable difference A-B in mm's
15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600
0.22 0.25 0.27 0.32 0.38 0.48 0.57 0.7 0.86 1.02 1.21 1.33 1.49 1.59 1.75 2.03
0.24 0.29 0.31 0.39 0.41 0.52 0.64 0.79 0.95 1.11 1.3 1.46 1.62 1.78 1.94 2.29
0.24 0.29 0.31 0.39 0.41 0.52 0.68 0.89 1.05 1.27 1.4 1.51 1.71 1.86 2.03 2.35
0.3 0.33 0.37 0.44 0.54 0.6 0.73 0.95 1.17 1.37 1.52 1.6 1.76 1.97 2.14 2.6
0.3 0.33 0.37 0.44 0.54 0.67 0.78 0.98 1.21 1.46 1.68 1.87 2.06 2.29 2.46 2.92
2500# 0.33 0.35 0.4 0.51 0.59 0.76 0.89 1.21 1.38 1.68 1.91
rotating equipment flanges (criterion: 0.9 mm/m = 0.05 degrees) size DN
150#
300#
600#
Rating 900#
1500#
2500#
allowable difference A-B in mm's 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600
0.08 0.09 0.10 0.12 0.14 0.17 0.21 0.25 0.31 0.37 0.44 0.48 0.54 0.57 0.63 0.73
0.09 0.10 0.11 0.14 0.15 0.19 0.23 0.28 0.34 0.40 0.47 0.53 0.58 0.64 0.70 0.82
0.09 0.10 0.11 0.14 0.15 0.19 0.24 0.32 0.38 0.46 0.50 0.54 0.62 0.67 0.73 0.85
0.11 0.12 0.13 0.16 0.19 0.22 0.26 0.34 0.42 0.49 0.55 0.58 0.63 0.71 0.77 0.94
0.11 0.12 0.13 0.16 0.19 0.24 0.28 0.35 0.44 0.53 0.60 0.67 0.74 0.82 0.89 1.05
0.12 0.13 0.14 0.18 0.21 0.27 0.32 0.44 0.50 0.60 0.69
source: DEP 31.38.01.11-Gen. Appendix 12, table 1.
Remark: measurements A and B to be taken at the outer rim of the flange (see sketch)
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Restricted Flange Connectors and Pipe Clamp Connectors
Appendix 5: Bolt tightening procedure A5.1 Tool selection NOMINAL FLENSDIAMETER DN
Pressure rating 150# (PN 20)
300#
600#
900#
1500#
(PN 50)
(PN100)
(PN150)
(PN250)
2500# (PN420)
15 mm 100 mm (4”)
Use of mechanical torque wrench (1)
Use of hydraulic torque wrench
150 mm (6”) 200 mm (8”) 250 mm (10”) 300 mm (12”) 350 mm (14”) 400 mm (16”) 450 mm (18”)
Hydraulic bolt tensioning (2) (strain controlled tensioning)
500 mm (20”) 600 mm(24”)
(1): Only in cases where the use of a mechanical torque wrench is not possible due to limited space available the use of alternative tools (simple hand wrench) is allowed. (2): Bolt tensioning is specialist activity. Specific advice with respect to working procedures, tools and materials is beyond the scope of this working instruction. For the prescribed bolt forces / bolt stresses refer to chapter 5 of DEP 31.38.01.15 EPE-NL [1].
For tightening, „flogging‟ of bolts using impact wrenches (ring or or open impact spanner) is not allowed, see appendix 9 for details.
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Restricted Flange Connectors and Pipe Clamp Connectors A5.2. Torque values B16.5 and/or API 6A stud bolts (when applying a mechanical or a hydraulic torque wrench): “old” phenolic RTJ 3] Insulation set
sweet gas application (B7 / L7 bolts)
Sour gas application (B7M / L7M bolts)
/2 - UNC
80 Nm
61 Nm
46 Nm
/8 - UNC
155 Nm
118 Nm
87 Nm
/4 - UNC
270 Nm
206 Nm
152 Nm
/8 - UNC 1" - UNC
429 Nm
328 Nm
243 Nm
639 Nm
488 Nm
367 Nm
925 Nm
706 Nm
530 Nm
1285 Nm 1727 Nm 2261 Nm
981 Nm 1320 Nm 1727 Nm
738 Nm 992 Nm 1298 Nm
2894 Nm
2211 Nm
1662 Nm
3636 Nm
2777 Nm
2088 Nm
4493 Nm
3433 Nm
2581 Nm
5440 Nm
4157 Nm
3125 Nm
Bolt size 1 5 3 7
1
1 /8 - 8-UN 1
1 /4 - 8-UN 3
1 /8 - 8-UN 1
1 /2 - 8-UN 5 1 /8 - 8-UN 3
1 /4 - 8-UN 7
1 /8 - 8-UN 2" - 8-UN
Values based on friction coefficient =0.13 when applying Molycote 1000
(sweet and sour gas) In practice, these bolts are tightened using a mechanical torque wrench
In practice, these bolts are tightened using a hydraulic torque wrench
(3) RTJ insulation gaskets (material Phenolic) have been formally replaced by Pikotek gaskets (BGC Piping classes Chapter 5 of DEP [1] ) which can be torqued with the same value as normal gaskets. However, it is recognized that especially for carbon steel flanges the leak tightness of the Pikotek gasket can be problematic as a result of corrosion of the flange face. For those cases, the RTJ gasket is still an accepted choice. In parallel, an improved type of gasket is being developed for the future BGC piping classes called the “Pikotek tandem” which contains two active seals. This future standard is considered to provide the best solution for these problematic flanges. For additional advice BGC Maintenance Engineering (Discipline Mechanical Static) can be consulted.
Torque values for Teflon-coated bolts Teflon coated bolts (colour: blue) are an alternative to the conventional bolts where the Teflon coating provides both the lubricating function during tightening as well as conservation afterwards. Although BGC does not specify these in the piping classes, these bolts are applied in specific applications. The friction coefficient of these bolts are significantly lower compared to conventional lubricants which results in reduced tightening torques as specified in the table below: sweet gas (B7 / L7)
sour gas (B7M / L7M)
teflon-coated B7 bolt
teflon-coated B7M bolts
1/2" - UNC
47 Nm
36 Nm
5/8" - UNC
91 Nm
69 Nm
3/4" - UNC
159 Nm
121 Nm
7/8" - UNC
252 Nm
193 Nm
1" - UNC
376 Nm
287 Nm
1 1/8" - 8-UNC
544 Nm
415 Nm
1 1/4" - 8-UNC
756 Nm
577 Nm
1 3/8" - 8-UNC
1016 Nm
776 Nm
1 1/2" - 8-UNC
1330 Nm
1016 Nm
1 5/8" - 8-UNC
1702 Nm
1301 Nm
1 3/4" - 8-UNC
2139 Nm
1634 Nm
1 7/8" - 8-UNC
2643 Nm
2019 Nm
2" - 8-UNC
3204 Nm
2448 Nm
bolt size
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Values based on friction coefficient
=0.075 for Teflon-coating
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Restricted Flange Connectors and Pipe Clamp Connectors A5.3. Tightening sequence (when applying a mechanical or a hydraulic torque wrench): • Cross pattern (see sketches below) • Repeat in 3 steps: 50%, 80% en 100% of the target value • Final additional step: clockwise sequence (each adjacent bolt) on 100% of the target value • Repeat this final step until nuts no longer turn.
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Restricted Flange Connectors and Pipe Clamp Connectors
Appendix 6: Mounting of Pipe Clamp Connectors (PCC‟s)
[photo: Destec] A6.1. Preparation of PCC‟s - The seal ring itself can be re-used (in contradiction to other type of flange gaskets). For the correct material coding of the seal ring refer to Appendix 3. Note the warning on possible color coding errors! - PCC‟s are particularly sensitive to damage of the sealing surface. Check if the seal ring and the conical sealing surfaces of the hub are fully clean and free from scratches, corrosion or other types of damage.
- Ensure that the two mating hubs are properly aligned relative from each other. - Prior to mounting the clamp the gap (“stand- off‟) between the seal ring and the flange facing should be checked as indicated in the figure below (use a finger to press: close the clearance on one side and measure the gap using the feeler gauge on the opposite side). For the stand-off criteria refer to the vendor instructions.
- When using standard bolts (either black or “zinc plated‟) the bolts and nuts need to be greased prior to assembling with Molycote 1000. When using teflon-coated bolts this is not required. - Also, the conical surfaces of the pipe clamp hubs should be greased according to the vendor instructions. The (default) lubricant Molycote 1000 can be used for this. - Mount the PCC according to the procedure as specified in section 6.2 with the torque target values (100% values) as specified in section 6.3 of this working instruction.
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Restricted Flange Connectors and Pipe Clamp Connectors A6.2. Tightening sequence PCC‟s • Cross pattern (see sketches below) • Repeat in 3 steps: 50%, 80% en 100% of the target value • Final additional step: clockwise sequence (each adjacent bolt) on 100% of the target value • Repeat this final step until nuts no longer turn. 1
4
3
2
[photo: Grayloc]
A6.3. Torquing of bolts PCC‟s
Bolt size 1
/2” – UNC
Bolts with conventional lubricant (Molycote 1000)
Teflon-coated bolts
18 Nm
11 Nm
1
/2” - UNC
35 Nm
22 Nm
5
/8” - UNC
73 Nm
45 Nm
3
/4” - UNC
121 Nm
76 Nm
7
/8” - UNC
217 Nm
136 Nm
1 /8” - 8-UNC
1
463 Nm
289 Nm
1 /8” - 8-UNC 2” – UNC
1688 Nm 2600 Nm
1055 Nm 1630 Nm
2 ½” - UNC
5090 Nm
3180 Nm
5
Remarks:
These values are target values; for specific leak tightness problems it is allowed to increase these values witha maximum of 20% without the risk on permanent deformations in the hub, the clamp or the bolt itself. These target values are generally applicable for the (4-bolted) PCC‟s of Grayloc, Galperti en Destec, despite the variations in the specified values as listed by these individual vendors.
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Restricted Flange Connectors and Pipe Clamp Connectors A6.4. Leak testing PCC‟s of Flexibles: Flexibles or “topside jumpers‟ consist of a hub connection on both sides of the flexible for mounting a PCC. After assembly and tightening of a PCC in these applications according to the instructions above, a leak test with nitrogen is normally performed. Specifically for testing of a flexible within a building he pressure of such a leak test should be limited to a maximum of 50 bar for the following reasons: - (strength) testing with high pressure gas is a potentially dangerous activity which should be avoided when possible from HSE point of view. (see also DEP 61.10.08.11). This is particularly valid in cased when the test with such a flexible is done inside a building. - The flexible itself, including the hub, has already passed a strength test (PED test, 1.5 x Pdesign). - This strength test is repeated every 6 years. - Leak testing on high pressure have no added value; the force equilibrium inside a PCC is such that an increased pressure results in additional seating stress on the seal ring, which is favourable in terms of leak tightness. These arguments could possibly also be used to justify leak tests on field locations at lower pressures (below the maximum operating pressure).
A6.5. Conservation of PCC‟s See paragraph “Conservation” in the general section of this working instruction.
A6.6. Dismounting PCC‟s • Verify that the piping or flexible is de-pressurised. Be aware of potential residual stresses or supporting forces, which could result in sudden dynamic movement of the piping or flexible during or after dismounting. • Relieve the tension in the individual bolts in a cross pattern, but remain the full nut on the thread. • Relieve the clamp parts from the hub gently using a hammer with a soft (rubber) head. • Turn the nuts further and relieve the clamp segments further until they are released from the sealring and the clamp segments are free to move / rotate. • Finally remove the bolts, nuts, clamp halfs and seal ring completely.
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Appendix 7: LMRA Checklist for torquing / tensioning
1
Are the flange technicians qualified and competent?
Y/N
2
Has been verified that the work will be done on the correct flange(s) ?
Y/N
3
With hydraulic torquing/tensioning: is the flange correctly pre-assembled?
Y/N
4
Is the type of tool fit for the application and technically OK (calibrated?)
Y/N
5
Is the user of the tool familiar with the correct working / handling of the tool?
Y/N
6
Are the specific risks of working with the tool known?
Y/N
7
Is the working area accessible and can the flange be fully reached with the tools?
Y/N
8
Is there a contra-wrench (back-up) available to withstand the reaction force?
Y/N
9
For hydraulic tools: Has it been agreed that the person operating the wrench gives instructions to the person operating the pump (and not the other way around?)
Y/N
10
For hydraulic tools: Is direct communication possible (eye contact) possible between the operator of the wrench and the operator of the pump?
Y/N
11
When working on a scaffold: is the scaffold fit for the work?
Y/N
12
When working on a scaffold: is the scaffold certified / approved?
Y/N
13
Is a crane required in order to hoist the torquing/tensioning tools?
Y/N
14
Is a permit to work and a „Job Risk Analysis‟ available and has this been discussed with the parties involved?
Y/N
15
Is supervision (owner of work permit) during the job discussed and agreed?
Y/N
If the answer on one of the above questions is “NO”, discussion is required with the permit owner in order to define any additional measures, if necessary.
Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
Owner: Authorisation: BGC E&M Maintenance TA-2 E&M Mech. Static BGC Authorisation: Local Process Owner 72
Page: 21 of 24
Restricted Flange Connectors and Pipe Clamp Connectors
Appendix 8: Checklist for bolting activities (work preparation)
Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
Owner: Authorisation: BGC E&M Maintenance TA-2 E&M Mech. Static BGC Authorisation: Local Process Owner 72
Page: 22 of 24
Restricted Flange Connectors and Pipe Clamp Connectors
Appendix 9: Use of impact wrenches and pneumatic wrenches During tightening of stud bolts the use of hand wrenches such as open spanners or ring spanners is not allowed, Only in cases where the use of a mechanical torque wrench is not possible due to limited space available the use of alternative tools is permitted. See also appendix 5 for the correct tools for tightening. During dismounting of flanges the use of an impact spanners should be avoided; where possible use an alternative such as a ring spanner, a pneumatic wrench or hydraulic equipment. Specifically for dismounting of flanges the following instructions apply: 1. Only use a pneumatic wrench or hydraulic equipment if there is sufficient space available. Stay away from the reaction arm. Reed the vendors instructions carefully and follow them. 2. To avoid rotation of the nut a backup wrench (see photo‟s, also called „react back-up spanner‟) is a recommended tool to use. This can be applied for varying nut sizes. Use of this tool minimizes the risk of injuries to hands.
Examples of backup wrenches (various types / suppliers)
3. Incidentally, impact wrenches may be used when nuts cannot be dismounted using the recommended tools. (corroded nuts or difficult to reach). However, it is not allowed to „flog‟ these impact wrenches for a sustained period intensively. For those cases other alternatives should be considered to dismount the nuts from the studs (sawing, cutting or using a “nut splitter‟ ). 4. During dismounting open impact wrenches (open impact spanner) are not allowed. Ring impact spanners are however permitted. Open impact spanners have a higher risk on spring back and a higher risk on getting loose suddenly. Only in exceptional cases, after approval of the HMI/LVP of the location, a deviation is allowed, but only when the additional instructions as mentioned below are followed.
Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
Owner: Authorisation: BGC E&M Maintenance TA-2 E&M Mech. Static BGC Authorisation: Local Process Owner 72
Page: 23 of 24
Restricted Flange Connectors and Pipe Clamp Connectors Additional instructions when using impact wrenches If dismounting of bolts and nuts is only possible using impact wrenches, use the following precautions: 1. Ensure sufficient light and space is available on the working place. 2. Ensure the working place is clean and tidy (no risk on tripping / slipping). 3. Secure and mark the working place to avoid others getting hit. 4. If needed use a bucket to contain possible spills. 5. Check the impact wrenches: a. No sharp metal pieces due to mechanical damage on the tool. b. The impact wrench should not be greasy. d. Use a rope connected to the wrench which is properly connected. e. The wrench should have the correct size to match the nut size. 6. Execute the work with at least 2 persons. Hold the connected rope tightened during hammering on the wrench and clearly indicate to the other person when starting to hammer. 7. Avoid body parts in de „line-of-fire‟. 8. Take rest regularly to ease the muscles.
Open impact wrench/spanner
Doc. Nr.: Rev. Nr.: Date: BGC-PC-01 0 01-10-2013 Org. Doc Nr.: BGC-.72.WI.90.01
Owner: Authorisation: BGC E&M Maintenance TA-2 E&M Mech. Static BGC Authorisation: Local Process Owner 72
Page: 24 of 24
Appendix-5: Testing Report and Condition/Repair Record Forms of Pressure Relief Valves
6500-WOP-C000-ISGP-U40300-MP-7737-20001, 02A.doc
APPENDIX 5A : TESTING REPORT FOR A PRESSURE-RELIEVING DEVICE
Date tested
Type
Device no.
Make
Unit
Style
Location
Material
Size
Special material
Inlet
Body
Orifice
Trim
Outlet
From unit
From spare stock or check of new device
Date last bench tested
Set pressure
Popped at
Check pressure
Set Pressure Check (dirty pop) pressure If set pressure changed new set pressure Test used Standard Dry seal Disposition To unit To spare To junk Condition Leaking Stuck Fouled Corroded Tested by
6500-WOP-C000-ISGP-U40300-MP-7737-20001 Rev 02A
APPENDIX 5B : CONDITION, REPAIR AND SETTING RECORD FOR A PRESSURE-RELIEVING DEVICE Manufacturer Figure no. Serial no. Order no. Material of body Trim Spring Bellows
Inlet, Size Outlet, Size Spring no. Spring Range orifice no. Valve factor B.D. adj. percent
Rating Rating
Orig. thickness of body Orig. thickness of outer port Max. pressure in @ deg. C Max. pressure out @ deg. C Bonnet test pressure
Sizing cond. Amount Mol. wt. or spec. grav. Rel. temperature Compression factor Percent accumulation Calculation area
Deposits PSV/ PRV No. Size
Location
SetReseat Relieving Pressure Pressure Pressure
6500-WOP-C000-ISGP-U40300-MP-7737-20001 Rev 02A
Remarks
Test Mediu m
Dismatled N Y
Disk Struck N Y
Nozzle None
Light
Medium Heavy
Body None
Light
Medium Heavy
Bonnet None
Light
Medium Heavy
Corrosion None
Light
Medium Heavy
Part
Date
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
SPECIFICATION FOR BROWNFIELD PIPING CLASS - A03E2B
DOCUMENT NUMBER
0000RP-C-G0-G000-PE-SPC-0002 DATE
February 2016
Rev
Description
Originator
Review
B05
Re-Issued for Use
A Henderson
C Caceres
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
Project Approval D Paisley
Date
15 February 2016
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 1 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
REVISION DESCRIPTION SHEET 0T
Rev
Para
Reason for Revision
A
Not Issued
B
Issued for Customer Review
0
Issued for Use
1
Re-Issued for Use – Water Injection (Source Water) added to Services
2
Re-Issued for Use – NDE and Valve Certification amended
3
Re-Issued for Use – Pipe Sizes 30” & 36” added to PMC
B04
Re-Issued for Use - Converted to Rumaila Project format, design temp changed to -2 deg C min /100 deg C max, new NDE, PWHT and hydrotest specifications references, hydrotest pressure changed, seamless pipe range increased, 42” and 48” sizes added, butterfly valve added, swing check valve added, double block and bleed valve added, valve coating and certification requirements changed, large paddle blank/spacer set data sheet added, orifice flange set data sheet added, bleed ring data sheet added, Y-type strainer and basket strainers added, flange isolation kits added Re-Issued for Use – piping materials and piping valve specifications removed, hydrotest pressure removed
B05
Hold No
Para
Description of Hold
Revision 0 to Revision 3 of this piping specification were prepared and issued by WorleyParsons for use by Rumaila Operating Organisation, and these revisions were used during 2013 - 2015. Revision B04 was prepared by BP Iraq NV and changes made during this revision were reviewed and accepted by Petrofac.
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
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Page 2 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
1
INTRODUCTION ................................................................................................................ 4
1.1
Scope ................................................................................................................................. 4
1.2
Definitions ........................................................................................................................... 4
1.3
Company Reference Documents ....................................................................................... 4
1.4
Class Numbering System ................................................................................................... 4
1.5
Valve Numbering System ................................................................................................... 6
1.6
Abbreviations ...................................................................................................................... 7
APPENDIX 1 - PIPING ITEM SHORT DESCRIPTIONS .......................................................... 9 APPENDIX 2 - PIPING ITEM LONG DESCRIPTIONS ........................................................... 18 APPENDIX 3 - VALVE AND SPECIAL PIPING ITEM DATA SHEETS ............................... 38
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
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Page 3 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
1 INTRODUCTION 1.1 Scope This specification defines the minimum material requirements for brownfield piping on the Rumaila Oil Field for Class 300 carbon steel piping for the services quoted within. It defines piping materials, components and valves for process piping systems but excludes instrument tubing, instrument valves and pipelines.
1.2 Definitions Definitions COMPANY
Rumaila Operating Organisation
PROJECT
Rumaila brownfields projects
SHALL AND MUST
A mandatory requirements
SHOULD
A provision which is not mandatory, but recommended as good practice
1.3 Company Reference Documents Doc Number
Title
0000BF-C-G0-G000-QA-SPC-0001
SPECIFICATION FOR WELDING, PWHT AND NDE OF PROCESS AND UTILITY PIPING
0000BF-C-G0-G000-PL-SPC-0001
SPECIFICATION FOR HYDROTESTING OF PIPELINES, PIPING SYSTEMS AND PRESSURE VESSELS
0000RP-C-G0-G000-QA-PRO-0003
MATERIAL TRACEABILITY AND CERTIFICATION SPECIFICATION
1.4 Class Numbering System The piping class designator consists of six fields containing one of two characters in each field. First Field – Mater ial The material field consists of one letter as specified below: Code Material A
Killed carbon steel – process system piping
B
Low temperature carbon steel
C
Low alloy steel AISI 4130
S
Stainless steel (316/316L dual certified)
U
Killed carbon steel - underground - externally coated and wrapped
Y
Killed carbon steel - pipelines
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
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Page 4 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Second Field – Flange Rating The flange rating field consists of a two-character number as specified below Code Flange Rating 01
ASME B16.5/16.47A Class150
03
ASME B16.5/16.47A Class 300
06
ASME B16.5/16.47A Class 600
09
ASME B16.5/16.47A Class 900
15
ASME B16.5/16.47A Class 1500
25
ASME B16.5/16.47A Class 2500
30
API 6A Class 3000
Third Field – Corr osion Allowance The third field defines the corrosion/erosion allowance and consists of one letter as specified in the table below. Code Corrosion Allowance B
3.0mm Non-NACE
E
3.0mm NACE
N
0.0mm NACE
Fourth Field - Sequence Number The fourth field consists of one number for various piping classes of a certain material, flange rating and corrosion allowance. Fif th Field - Sequence Letter The fifth field is “B” for all of this series of piping specifications to indicate “Brownfield”. Example of Piping Class Designat ion An example of a piping class designator is A01E2B Where 1st Field (Material)
A = killed carbon steel – process system piping
2nd Field (Flange Rating)
01 = ASME Class 150
3rd Field (Corrosion Allowance)
E = 3.0mm NACE
4th Field (Sequence Number)
2 = second piping material class of this material and pressure
5th Field (Sequence Letter)
B = brownfield
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
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Page 5 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
1.5 Valve Numbering System The valve designator consists of six or seven characters in four fields. First Field – Valve Type The valve type field consists of one or two letters as specified below: Code Material B
Reduced bore ball valve
BF
Full bore ball valve
BU
Butterfly valve
C
Check valve
CH
Choke valve
G
Gate valve
GL
Globe valve
M
Monoflange valve
Second Field – Flange Rating The flange rating field consists of a two-character number which is the same as specified previously for the Class Numbering System. Third Field – Material The material field consists of one letter which is the same as specified previously for the Class Numbering System. Fourth Field – Sequence Number The fourth field is a two-character number for various valves of a certain valve type, flange rating and material. Example of Valve Designation An example of a piping class designator is BF01A01 Where 1st Field (Valve Type)
BF = full bore ball valve
2nd Field (Flange Rating)
01 = ASME Class 150
3rd Field (Material)
A = killed carbon steel – process system piping
4th Field (Sequence Number)
01 = first valve of this type, flange rating and material
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 6 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
1.6 Abbreviations Abbreviations
Definition
BB
Bolted Bonnet
BE
Bevelled End
BLNK
Blank
BLD
Blind
BRN
Branch
CA
Corrosion Allowance
CL
Class
CR
Chrome
CS
Carbon Steel
DBB
Double Block & Bleed
DIA
Diameter
DIB
Double Inline Block
DIMS
Dimensions
DRG
Drawing
DSS
Duplex Stainless Steel
FB
Full Bore
FLG
Flange
FLX
Flexible
FG
Flexible Graphite
GALV
Galvanised
GO
Gear Operated
H
Horizontal
HDR
Header
HO
Handwheel Operated
HVY HEX
Heavy Hexagonal
IMP
Imperial
LEN
Length
LO
Lever Operated
MET
Metric
MFR
Manufacturer
MO
Molybdenum
NDL
Needle
NDT
Non Destructive Testing
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
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Page 7 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Abbreviations
Definition
NOM
Nominal
NPS
Nominal Pipe Size
OS&Y
Outside Screw & Yoke
OVL
Oval
PE
Plain End
PLT
Plated
PSI
Pounds Per Square Inch
RB
Reduced Bore
RF
Raised Face
RLF SYS
Relief System
RJ and RTJ
Ring Type Joint
SLD
Solid
SMLS
Seamless
SPCR
Spacer
SS
Stainless Steel
ST
Seat
STD
Standard
SW
Socket Weld
TRM
Trim
V
Vertical
VLV
Valve
WC
Tungsten Carbide
WDG
Wedge
WLD
Welded
WN
Weld Neck
W/O
Without
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
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Page 8 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
APPENDIX 1 - PIPING ITEM SHORT DESCRIPTIONS
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
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Page 9 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Class: A03E2B
Brownfield Class, Carbon Steel, Class 300, RF, 3 CA, NACE
Temperature / Pressure Limits
Default Schedule Table NPS WT (mm) SCH
Notes
ORIF
For use on orifice flanges only.
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
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Page 10 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Commodity Code
Size Range NPS
Description
Notes
Rev
OPT
B04
PIPE Pipe PPPC1HSMPE1602A
.5 – 1.5
PIPE, CS A106-B, SMLS, PE, SCH 160, B36.10M, NACE MR0175
PPPC1HSMBEXST2A
2–2
PIPE, CS A106-B, SMLS, BE, XS, B36.10M, NACE MR0175
PPPC1HSMBE0402A
3 – 16
PIPE, CS A106-B, SMLS, BE, SCH 40, B36.10M, NACE MR0175
PPPC1HSMBE0402A
18 – 24
PIPE, CS A106-B, SMLS, BE, SCH 40, B36.10M, NACE MR0175
PPPCPESCBE0402A
18 – 24
PPPCPESCBE8122A
30 – 30
PPPCPESCBE9382A
36 – 36
A03E2B-PIPE-001
42 – 42
A03E2B-PIPE-002
48 – 48
PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, SCH 40, B36.10M, NACE MR0175 PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, 20.62mm (0.812") WT, B36.10M, NACE MR0175 PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, 23.83mm (0.938") WT, B36.10M, NACE MR0175 PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, 26.97mm (1.062") WT, B36.10M, NACE MR0175 PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, 30.18mm (1.188") WT, B36.10M, NACE MR0175
PPPCPESMPE1602A
.5 – 1.5
PIPE, CS API 5L-BQ-PSL2, SMLS, PE, SCH 160, B36.10M, NACE MR0175
OPT
PPPCPESMBEXST2A
2–2
PIPE, CS API 5L-BQ-PSL2, SMLS, BE, XS, B36.10M, NACE MR0175
OPT
PPPCPESMBE0402A
3 – 24
PIPE, CS API 5L-BQ-PSL2, SMLS, BE, SCH 40, B36.10M, NACE MR0175
OPT
B04 B04
B04
FITTINGS Cap PCPC34SMBE16022
.5 – 1.5
CAP, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
PCPC34SMBEXST22
2–2
CAP, CS A234-WPB, SMLS, BE, XS, B16.9, NACE MR0175
PCPC34SMBE04022
3 – 24
CAP, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
PCPC34SMBE81222
30 – 30
CAP, CS A234-WPB, SMLS, BE, 20.62mm (0.812") WT, B16.9, NACE MR0175
PCPC34SMBE93822
36 – 36
CAP, CS A234-WPB, SMLS, BE, 23.83mm (0.938") WT, B16.9, NACE MR0175
A03E2B-FITT-001
42 – 42
CAP, CS A234-WPB, SMLS, BE, 26.97mm (1.062") WT, B16.9, NACE MR0175
B04
A03E2B-FITT-002
48 – 48
CAP, CS A234-WPB, SMLS, BE, 30.18mm (1.188") WT, B16.9, NACE MR0175
B04
P4LC34SMBE16022
.5 – 1.5
45 LR ELBOW, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
P4LC34SMBEXST22
2–2
45 LR ELBOW, CS A234-WPB, SMLS, BE, XS, B16.9, NACE MR0175
P4LC34SMBE04022
3 – 16
45 LR ELBOW, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
P4LC35WXBE04022
18 – 24
P4LC35WXBE81222
30 – 30
P4LC35WXBE93822
36 – 36
A03E2B-FITT-003
42 – 42
A03E2B-FITT-004
48 – 48
45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175 45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT, B16.9, NACE MR0175 45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT, B16.9, NACE MR0175 45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT, B16.9, NACE MR0175 45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT, B16.9, NACE MR0175
P9LC34SMBE16022
.5 – 1.5
90 LR ELBOW, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
P9LC34SMBEXST22
2–2
90 LR ELBOW, CS A234-WPB, SMLS, BE, XS, B16.9, NACE MR0175
P9LC34SMBE04022
3 – 16
90 LR ELBOW, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
P9LC35WXBE04022
18 – 24
P9LC35WXBE81222
30 – 30
P9LC35WXBE93822
36 – 36
90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175 90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT, B16.9, NACE MR0175 90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT, B16.9, NACE MR0175
45 Degree LR Elbow
SMLS
B04
B04 B04
90 Degree LR Elbow
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
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SMLS
B04
Page 11 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Commodity Code
Size Range NPS
Description
Notes
Rev
FITTINGS (cont) A03E2B-FITT-005
42 – 42
A03E2B-FITT-006
48 – 48
90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT, B16.9, NACE MR0175 90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT, B16.9, NACE MR0175
PTEC34SMBE16022
.5 – 1.5
TEE, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
PTEC34SMBEXST22
2–2
TEE, CS A234-WPB, SMLS, BE, XS, B16.9, NACE MR0175
PTEC34SMBE04022
3 – 16
TEE, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
PTEC35WXBE04022
18 – 24
TEE, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175 SMLS
PTEC35WXBE81222
30 – 30
PTEC35WXBE93822
36 – 36
A03E2B-FITT-007
42 – 42
A03E2B-FITT-008
48 – 48
TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT, B16.9, NACE MR0175 TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT, B16.9, NACE MR0175 TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT, B16.9, NACE MR0175 TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT, B16.9, NACE MR0175
B04 B04
Tee
B04
B04 B04
Reducing Tee PRTC34SMBE16022 PRTC34SMBEXBG22 PRTC34SMBE4BG22 PRTC34SMBE4BJ22 PRTC34SMBE04022 PRTC35WXBE04022 PRTC35WXBE42922 PRTC35WXBE46922 PRTC35WXBE46Z22 A03E2B-FITT-009 A03E2B-FITT-010 A03E2B-FITT-011 A03E2B-FITT-012 A03E2B-FITT-013 A03E2B-FITT-014 A03E2B-FITT-015
.75 – 1.5 .5 – 1 2–2 .75 – 1.5 3–4 1.5 – 1.5 3–4 2–2 4 – 16 3 – 14 18 – 24 8 – 20 30 – 30 10 – 24 36 – 36 16 – 24 36 – 36 30 – 30 42 - 42 16 – 24 42 - 42 30 – 30 42 - 42 36 – 36 48 - 48 24 - 24 48 - 48 30 - 30 48 - 48 36 - 36 48 - 48 42 - 42
RED. TEE, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175 RED. TEE, CS A234-WPB, SMLS, BE, XS X SCH 160, B16.9, NACE MR0175 RED. TEE, CS A234-WPB, SMLS, BE, SCH 40 X SCH 160, B16.9, NACE MR0175 RED. TEE, CS A234-WPB, SMLS, BE, SCH 40 X XS, B16.9, NACE MR0175 RED. TEE, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE SMLS MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT X SCH 40, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X SCH 40, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X SCH 40, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X 23.83mm (0.938") WT, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X SCH 40, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 23.83mm (0.938") WT, B16.9, NACE MR0175 RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 26.97mm (1.062") WT, B16.9, NACE MR0175
B04
B04 B04 B04 B04 B04 B04 B04
Concentric Reducer PRCC34SMBE16022 PRCC34SMBEXBG22 PRCC34SMBE4BG22 PRCC34SMBE4BJ22 PRCC34SMBE04022 PRCC35WXBE04022 PRCC35WXBE42922
.75 – 1.5 .5 – 1 2–2 .75 – 1.5 3–4 1.5 – 1.5 3–4 2–2 4 – 16 3 – 14 18 – 24 10 – 20 30 – 30 20 – 24
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
CONC REDUCER, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPB, SMLS, BE, XS X SCH 160, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPB, SMLS, BE, SCH 40 X SCH 160, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPB, SMLS, BE, SCH 40 X XS, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, SMLS NACE MR0175 CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT X SCH 40, B16.9, NACE MR0175
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
B04
Page 12 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Commodity Code
Size Range NPS
Description
Notes
Rev
FITTINGS (cont) PRCC35WXBE46922 PRCC35WXBE46Z22 A03E2B-FITT-016 A03E2B-FITT-017 A03E2B-FITT-018
36 – 36 24 – 24 36 – 36 30 – 30 42 - 42 30 – 30 42 - 42 36 – 36 48 - 48 42 - 42
CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X SCH 40, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X 23.83mm (0.938") WT, B16.9, NACE MR0175 CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 26.97mm (1.062") WT, B16.9, NACE MR0175
B04 B04 B04
Eccentric Reducer PREC34SMBE16022 PREC34SMBEXBG22 PREC34SMBE4BG22 PREC34SMBE4BJ22 PREC34SMBE04022 PREC35WXBE04022 PREC35WXBE42922 PREC35WXBE46922 PREC35WXBE46Z22 A03E2B-FITT-019 A03E2B-FITT-020 A03E2B-FITT-021
.75 – 1.5 .5 – 1 2–2 .75 – 1.5 3–4 1.5 – 1.5 3–4 2–2 4 – 16 3 – 14 18 – 24 10 – 20 30 – 30 20 – 24 36 – 36 24 – 24 36 – 36 30 – 30 42 - 42 30 – 30 42 - 42 36 – 36 48 - 48 42 - 42
ECC REDUCER, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPB, SMLS, BE, XS X SCH 160, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPB, SMLS, BE, SCH 40 X SCH 160, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPB, SMLS, BE, SCH 40 X XS, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT X SCH 40, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X SCH 40, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X 23.83mm (0.938") WT, B16.9, NACE MR0175 ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 26.97mm (1.062") WT, B16.9, NACE MR0175
SMLS
B04
B04 B04 B04
OLETS Flanged Pipet PLGC1B30XBGR2M2 PLGC1B304BGR2M2 PLGC1B304BJR2M2 PLGC1B30040R2M2 PLGC1B3042GR2M2 PLGC1B3042JR2M2 PLGC1B30429R2M2 PLGC1B3046JR2M2 PLGC1B30469R2M2 PLGC1B3042GR2M2
2–2 .5 – .5 3 – 24 .5 – 1.5 6 – 24 2–2 8 – 24 3–6 30 – 30 .5 – 1.5 30 – 30 2–2 30 – 30 3–6 36 – 36 2–2 36 – 36 3–6 30 – 30 .5 – 1.5
FLGD PIPET, CS A105N, CL300, XS X SCH 160, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, SCH 40 X SCH 160, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, SCH 40 X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, SCH 40, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, 20.62mm (0.812") WT X SCH 160, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, 20.62mm (0.812") WT X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, 20.62mm (0.812") WT X SCH 40, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, 23.83mm (0.938") WT X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, 23.83mm (0.938") WT X SCH 40, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD PIPET, CS A105N, CL300, 20.62mm (0.812") WT X SCH 160, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
FP FP FP FP FP FP FP FP FP FP
Weldolet PLWC1B00XBGB222 PLWC1B004BGB222 PLWC1B004BJB222 PLWC1B00040B222 PLWC1B0042GB222
2–2 .5 – .5 3 – 24 .5 – 1.5 6 – 24 2–2 8 – 24 3–6 30 – 30 .5 – 1.5
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
WELDOLET, CS A105N, XS X SCH 160, BE, HDR/BRN, SP-97, NACE MR0175 WELDOLET, CS A105N, SCH 40 X SCH 160, BE, HDR/BRN, SP-97, NACE MR0175 WELDOLET, CS A105N, SCH 40 X XS, BE, HDR/BRN, SP-97, NACE MR0175 WELDOLET, CS A105N, SCH 40, BE, HDR/BRN, SP-97, NACE MR0175 WELDOLET, CS A105N, 20.62mm (0.812") WT X SCH 160, BE, HDR/BRN, SP97, NACE MR0175 February 2016
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Page 13 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Commodity Code
Size Range NPS
Description
Notes
Rev
OLETS (cont) PLWC1B0042JB222 PLWC1B00429B222 PLWC1B0046GB222 PLWC1B0046JB222 PLWC1B00469B222
30 – 30 2–2 30 – 30 3–6 36 – 36 .5 – 1.5 36 – 36 2–2 36 – 36 3–6
WELDOLET, CS A105N, 20.62mm (0.812") WT X XS, BE, HDR/BRN, SP-97, NACE MR0175 WELDOLET, CS A105N, 20.62mm (0.812") WT X SCH 40, BE, HDR/BRN, SP97, NACE MR0175 WELDOLET, CS A105N, 23.83mm (0.938") WT X SCH 160, BE, HDR/BRN, SP97, NACE MR0175 WELDOLET, CS A105N, 23.83mm (0.938") WT X XS, BE, HDR/BRN, SP-97, NACE MR0175 WELDOLET, CS A105N, 23.83mm (0.938") WT X SCH 40, BE, HDR/BRN, SP97, NACE MR0175
4 – 24 1–2 30 – 30 1–2 36 – 36 1–2
FLGD THERMA PIPET, CS A105N, CL300, SCH 40 X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD THERMA PIPET, CS A105N, CL300, 20.62mm (0.812") WT X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175 FLGD THERMA PIPET, CS A105N, CL300, 23.83mm (0.938") WT X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
24 – 24 8–8 30 – 30 8–8 36 – 36 8 – 14 42 – 42 8 – 14 48 – 48 8 – 20
SWEEPOLET, CS A105N, SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175 SWEEPOLET, CS A105N, 20.62mm (0.812") WT X SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175 SWEEPOLET, CS A105N, 23.83mm (0.938") WT X SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175 SWEEPOLET, CS A105N, 26.97mm (1.062") WT X SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175 SWEEPOLET, CS A105N, 30.18mm (1.188") WT X SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175
Flanged Therma Pipet PLKC1B304BJR2M2 PLKC1B3042JR2M2 PLKC1B3046JR2M2
FTP
B04
FTP
B04
FTP
B04
Sweepolet PLUC1B00040B2M2 PLUC1B00429B2M2 PLUC1B00469B2M2 A03E2B-OLET-001 A03E2B-OLET-002
B04 B04
FLANGES Weld Neck Flange PFWC1B30RF16024
.5 – 1.5
WN FLG, CS A105N, CL300, RF, SCH 160, B16.5, NACE MR0175
PFWC1B30RFXST24
2–2
WN FLG, CS A105N, CL300, RF, XS, B16.5, NACE MR0175
PFWC1B30RF04024
3 – 24
WN FLG, CS A105N, CL300, RF, SCH 40, B16.5, NACE MR0175
PFWC1B30RF81225
30 – 30
PFWC1B30RF93825
36 – 36
A03E2B-FLAN-001
42 – 42
A03E2B-FLAN-002
48 – 48
WN FLG, CS A105N, CL300, RF, 20.62mm (0.812") WT, B16.47A, NACE MR0175 WN FLG, CS A105N, CL300, RF, 23.83mm (0.938") WT, B16.47A, NACE MR0175 WN FLG, CS A105N, CL300, RF, 26.97mm (1.062") WT, B16.47A, NACE MR0175 WN FLG, CS A105N, CL300, RF, 30.18mm (1.188") WT, B16.47A, NACE MR0175
B04 B04
Blind Flange PFBC1B30RF00024
.5 – 24
BLIND FLG, CS A105N, CL300, RF, B16.5, NACE MR0175
PFBC1B30RF00025
30 – 48
BLIND FLG, CS A105N, CL300, RF, B16.47A, NACE MR0175
B04
Weld Neck Orifice Flange Set POWC1B30RF160WL
1 – 1.5
POWC1B30RFXSTWL
2–2
POWC1B30RF040WL
3 – 24
WN ORIFICE FLG SET, CS A105N, CL300, RF, SCH 160, NPS 1/2 FLG TAPS, NACE MR0175, PER SP-P006 WN ORIFICE FLG SET, CS A105N, CL300, RF, XS, NPS 1/2 FLG TAPS, NACE MR0175, PER SP-P006 WN ORIFICE FLG SET, CS A105N, CL300, RF, SCH 40, NPS 1/2 FLG TAPS, NACE MR0175, PER SP-P006
B04 B04 B04
LINE BLANKS, SPACERS, BLEED RINGS AND STRAINERS Figure-8 Blank PK8C7G30RF000KB
.75 – 10
FIG-8 BLANK, CS A516-70, CL300, RF, B16.48, W/O ADD RAISED THK, NACE MR0175
Paddle Blank And Spacer Set PKTC7G30RF000KB
12 – 24
PKTC7G30RF000KB
30 – 42
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
PADDLE BLNK/SPCR SET, CS A516-70, CL300, RF, B16.48, W/O ADD RAISED THK, NACE MR0175 PADDLE BLNK/SPCR SET, CS A516-70,CL300,RF, W/O ADD RAISED THK, NACE MR0175, PER SP-P002 February 2016
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B04 Page 14 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Commodity Code
Size Range NPS
Description
Notes
Rev
LINE BLANKS, SPACERS, BLEED RINGS AND STRAINERS (cont) Bleed Ring 3–6
BLEED RING, CS A105N, CL300, RF, NPS 1/2 TAPS, NACE MR0175, PER SPP012
A03E2B-LINE-002
4–8
A03E2B-LINE-003
10 – 24
Y-TYPE STRAINER, CS A105N, CL150, RF, SS316 ELEMENT, NACE MR0175, PER SP-P014 BASKET TYPE STRAINER, CS A105N, CL150, RF, SS316 ELEMENT, NACE MR0175, PER SP-P016
A03E2B-LINE-001
B04
Strainer B04 B04
GASKETS AND FLANGE ISOLATION KITS Gasket PGG153S5330BL01
.5 – 24
PGG153S5330BH01
30 – 48
GASKET, 316L SS-FG, SPIRAL WOUND, 1/8" (3.2 MM) THK, 316L SS INNER RING, 316L SS OUTER RING, CL300, B16.5, B16.20 GASKET, 316L SS-FG, SPIRAL WOUND, 1/8" (3.2 MM) THK, 316L SS INNER RING, 316L SS OUTER RING, CL300, B16.47A, B16.20
B04
Flange Isolation Kit A03E2B-GASK-001
FLANGE ISOLATION KIT, PIKOTEK VCS, CL300 RF, TEFLON, MYLAR SLEEVES, HCS WASHERS, NACE MR0175, PER SP-P018
.5 – 48
B04
BOLTS Continuous Thread Stud Bolt PB1BLC2ACS1G002 PB1BLC3ACS1G002
.5 – .875 50 – 1000 1 – 3.5 50 – 1000
STUD BOLT (CONT), CR-MO A193-B7, W/ 2 HVY HEX NUTS, A194-2H, B1.1, HOT-DIP GALV F2329, DIA (IMP) X LEN (MET) STUD BOLT (CONT), CR-MO A193-B7, W/ 3 HVY HEX NUTS, A194-2H, B1.1, HOT-DIP GALV F2329, DIA (IMP) X LEN (MET) VALVES
Gate Valve PVGC1B30RF61ZDG
.5 – 2
PVGC2S30RF8EZDH
3–8
PVGC2S30RF8EZDJ
10 – 24
PVGC2S30RFNAZDJ
30 – 48
GATE VALVE, CS A105N, CL300, RF, B16.5, B16.10 DIMS, API 602, OS&Y, BB, STD PORT, SLD WDG, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER G03A01, HO GATE VALVE, CS A216-WCB, CL300, RF, B16.5, B16.10 DIMS, API 600, OS&Y, BB, STD PORT, FLX WDG, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER G03A02, HO GATE VALVE, CS A216-WCB, CL300, RF, B16.5, B16.10 DIMS, API 600, OS&Y, BB, STD PORT, FLX WDG, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER G03A03, GO GATE VALVE, CS A216-WCB, CL300, RF, B16.47-A, B16.10 DIMS 30”- 36”, MFR DIMS 42”- 48”, B16.34, OS&Y, BB, STD PORT, FLX WDG, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER G03A04, GO
B04
Globe Valve PVLC1B30RF61ZG7
.5 – 1.5
PVLC2S30RF9AZG9
2–6
PVLC2S30RF9AZGB
8 – 12
GLOBE VALVE, CS A105N, CL300, RF, B16.5, B16.10 DIMS, T- BODY, API 602, OS&Y, BB, STD PORT, PLUG TYPE DISC, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER GL03A01, HO GLOBE VALVE, CS A216-WCB, CL300, RF, B16.5, B16.10 DIMS, T-BODY, BS 1873, OS&Y, BB, PLUG TYPE DISC, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER GL03A02, HO GLOBE VALVE, CS A216-WCB, CL300, RF, B16.5, B16.10 DIMS, T-BODY, BS 1873, OS&Y, BB, PLUG TYPE DISC, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER GL03A03, GO
B04
Check Valve PVCC1B30RF8DZC5
.5 – 1.5
PVCC2S30RF67ZC7
2 – 24
PVCC2S30RFMCZC7
30 – 48
A03E2B-VALV-001
6 – 12
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
CHECK VALVE, CS A105N, CL300, RF, B16.5, B16.10 DIMS, BALL (SPRING), API 602, BC, API TRIM 12, H OR V UP, B7M/2HM, NACE MR0175/ISO 15156, PER C03A01 CHECK VALVE, CS A216-WCB, CL300, RF, B16.5, API 594 DIMS, DUAL PLT, THRU DRILLED LUG, API 594 (RETAINERLESS), API TRIM 12, H OR V UP, CHK NACE MR0175/ISO 15156, 316 SS PIN, INCONEL-X SPRING, PER C03A02 CHECK VALVE, CS A216-WCB, CL300, RF, B16.47-A, API 594 DIMS 30”- 36” MFR DIMS 42”- 48”, DUAL PLT, DBL FLG, API 594 (RETAINERLESS), API CHK TRIM 12, H OR V UP, NACE MR0175/ISO 15156, 316 SS PIN, INCONEL- X SPRING, PER C03A03 CHECK VALVE, CS A105 / A216-WCB/WCC, CL300, RF, B16.5, BS 1868 / BS 2080 DIMS, SWING TYPE, NON-SLAM, STRAIGHT, LONG, ASTM A182 F6a STELLITE COATED TRIM, NACE MR0175, PER C03A04
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
B04
B04
Page 15 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Commodity Code
Size Range NPS
Description
Notes
Rev
VALVES (cont) Ball Valve PVBC1B30RFC5ZFA
.5 – 1.5
PVBC1B30RFC4ZB9
2–6
PVBC1B30RFC3ZB8
8 – 24
PVBC1B30RFM8ZB8
30 – 36
PVBC1B30RFC6ZFB
2–4
PVBC1B30RFC9ZFC
6 – 24
PVBC1B30RFM9ZFC
30 – 36
PVBC1B30RFB1ZD4
.5 – 3
A03E2B-VALV-002
2–2
BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, FLOATING, API 608, FULL PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER BF03A01, LO BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, FLOATING, API 6D, RED PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER B03A01, LO BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, TRUNNION, API 6D, RED PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER B03A02, GO BALL VALVE, CS A105N, CL300, RF, B16.47-A, B16.10 LONG, SPLIT BODY, TRUNNION, API 6D, RED PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER B03A03, GO BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, FLOATING, API 6D, FULL PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC FB COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER BF03A02, LO BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, TRUNNION, API 6D, FULL PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, FB PER BF03A03, GO BALL VALVE, CS A105N, CL300, RF, B16.47-A, B16.10 LONG, SPLIT BODY, TRUNNION, API 6D, FULL PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, FB PER BF03A04, GO BALL VALVE, CS A105N, CL300, RF, B16.5, MFR DIMS, SPLIT BODY, FLOATING, B16.34, DBB, ANTI-STATIC, BI-DIRECTIONAL, RED PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175, RLF SYS, TRM 12 NDL VLV & BLD FLG, PER D03A01, LO BALL VALVE, CS A105N, CL300, RF, B16.5, MFR DIMS, ANTI-STATIC, ANTIBLOWOUT STEM, API 6D/B16.34, DBB (BALL / NEEDLE / NEEDLE), DIRECTIONAL, 316 SS BALL TUNGSTEN CARBIDE COATED, API 12 TRIM, XM-19 / 316 SS ST, B7M / 2HM BOLTS, FIRE TESTED, NACE MR0175, SUPPLIED WITH PLUG, PER D03A02, LO
B04
Butterfly Valve
A03E2B-VALV-003
24 – 24
BUTTERFLY VALVE, CS A216-WCB, CL300, RF, B16.5, API 609, DOUBLE FLANGED, SHORT PATTERN, TRI-OFFSET, A216-WCB WEDGE, TC HF METAL ST, MFR STD STM, B7M/2HM, NACE MR0175/ISO 15156, PER BU03A01, GO
B04
Monoflange Valve PVMC1B30RTDEZM2
2–2 .5 – .5
PVMC1B30RTDEZM2
.5 – .5 .5 – .5
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
MONOFLANGE VALVE, CS A105N, CL300, RF/FNPT, B16.5, MFR DIMS, 1-PC WAFER, MFR STD, DBB W/3 NEEDLE VALVES, OS&Y BB PRIMARY, NEEDLE, API TRIM 12, GRAPHITE PACKING, FIRE TESTED, NACE MR0175, INST BLEED W/ PLUG, PER M03A01, HO MONOFLANGE VALVE, CS A105N, CL300, RF/FNPT, B16.5, MFR DIMS, 1-PC WAFER, MFR STD, DBB W/3 NEEDLE VALVES, OS&Y BB PRIMARY, OPT, NEEDLE, API TRIM 12, GRAPHITE PACKING, FIRE TESTED, NACE MR0175, ORIF BLEED W/ PLUG, PER M03A02, HO
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
B04
Page 16 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B DEFAULT BRANCH TABLE
HEADER SIZE (NPS)
BRANCH SIZE (NPS) .5
.75
1
1.5
2
3
4
6
8
10
12
14
16
18
20
24
30
36
42
48
48
WO
WO
WO
WO
WO
WO
WO
WO
SO
SO
SO
SO
SO
SO
SO
RT
RT
RT
RT
ET
42
WO
WO
WO
WO
WO
WO
WO
WO
SO
SO
SO
SO
RT
RT
RT
RT
RT
RT
ET
36
WO
WO
WO
WO
WO
WO
WO
WO
SO
SO
SO
SO
RT
RT
RT
RT
RT
ET
30
WO
WO
WO
WO
WO
WO
WO
WO
SO
RT
RT
RT
RT
RT
RT
RT
ET
24
WO
WO
WO
WO
WO
WO
WO
WO
SO
RT
RT
RT
RT
RT
RT
ET
20
WO
WO
WO
WO
WO
WO
WO
WO
RT
RT
RT
RT
RT
RT
ET
18
WO
WO
WO
WO
WO
WO
WO
WO
RT
RT
RT
RT
RT
ET
16
WO
WO
WO
WO
WO
WO
WO
RT
RT
RT
RT
RT
ET
14
WO
WO
WO
WO
WO
WO
WO
RT
RT
RT
RT
ET
12
WO
WO
WO
WO
WO
WO
WO
RT
RT
RT
ET
10
WO
WO
WO
WO
WO
WO
RT
RT
RT
ET
8
WO
WO
WO
WO
WO
WO
RT
RT
ET
6
WO
WO
WO
WO
WO
RT
RT
ET
4
WO
WO
WO
RT
RT
RT
ET
3
WO
WO
WO
RT
RT
ET
2
WO
RT
RT
RT
ET
1.5
RT
RT
RT
ET
1
RT
RT
ET
.75
RT
ET
.5
ET
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
WO WELDOLET SO
SWEEPOLET
RT
REDUCING TEE
ET
EQUAL TEE
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 17 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
APPENDIX 2 - PIPING ITEM LONG DESCRIPTIONS
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 18 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: P4LC34SMBE04022
Piping Class: A03E2B
Short Desc:
45 LR ELBOW, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
45 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P4LC34SMBE16022
Piping Class: A03E2B
Short Desc:
45 LR ELBOW, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
Long Desc:
45 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P4LC34SMBEXST22
Piping Class: A03E2B
Short Desc:
45 LR ELBOW, CS A234-WPB, SMLS, BE, XS, B16.9, NACE MR0175
Long Desc:
45 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), EXTRA STRONG, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P4LC35WXBE04022
Piping Class: A03E2B
Short Desc:
45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
45 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P4LC35WXBE81222
Piping Class: A03E2B
Short Desc:
45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
45 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P4LC35WXBE93822
Piping Class: A03E2B
Short Desc:
45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT, B16.9, NACE MR0175
Long Desc:
45 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-003
Piping Class: A03E2B
Short Desc:
45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT, B16.9, NACE MR0175
Long Desc:
45 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), 26.97mm (1.062") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-004
Piping Class: A03E2B
Short Desc:
45 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT, B16.9, NACE MR0175
Long Desc:
45 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P9LC34SMBE04022
Piping Class: A03E2B
Short Desc:
90 LR ELBOW, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
90 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P9LC34SMBE16022
Piping Class: A03E2B
Short Desc:
90 LR ELBOW, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
Long Desc:
90 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 19 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: P9LC34SMBEXST22
Piping Class: A03E2B
Short Desc:
90 LR ELBOW, CS A234-WPB, SMLS, BE, XS, B16.9, NACE MR0175
Long Desc:
90 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), EXTRA STRONG, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P9LC35WXBE04022
Piping Class: A03E2B
Short Desc:
90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
90 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P9LC35WXBE81222
Piping Class: A03E2B
Short Desc:
90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
90 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: P9LC35WXBE93822
Piping Class: A03E2B
Short Desc:
90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT, B16.9, NACE MR0175
Long Desc:
90 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-005
Piping Class: A03E2B
Short Desc:
90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT, B16.9, NACE MR0175
Long Desc:
90 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), 26.97mm (1.062") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-006
Piping Class: A03E2B
Short Desc:
90 LR ELBOW, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT, B16.9, NACE MR0175
Long Desc:
90 DEGREE LONG RADIUS ELBOW, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PB1BLC2ACS1G002
Piping Class: A03E2B
Short Desc:
STUD BOLT (CONT), CR-MO A193-B7, W/ 2 HVY HEX NUTS, A194-2H, B1.1, HOT-DIP GALV F2329, DIA (IMP) X LEN (MET)
Long Desc:
CONTINUOUS THREAD STUD BOLT, CHROME-MOLYBDENUM PER ASTM A193 GRADE B7, WITH 2 HEAVY HEX NUTS, PER ASTM A194 GRADE 2H, PER ASME B1.1 WITH DIMENSIONAL RECOMMENDATIONS PER ASME B16.5/ASME B16.47/MSS SP-44, HOT-DIP GALVANISED PER ASTM F2329, DIAMETER (IMPERIAL) X LENGTH (METRIC)
Commodity Code: PB1BLC3ACS1G002
Piping Class: A03E2B
Short Desc:
STUD BOLT (CONT), CR-MO A193-B7, W/ 3 HVY HEX NUTS, A194-2H, B1.1, HOT-DIP GALV F2329, DIA (IMP) X LEN (MET)
Long Desc:
CONTINUOUS THREAD STUD BOLT, CHROME-MOLYBDENUM PER ASTM A193 GRADE B7, WITH 3 HEAVY HEX NUTS, PER ASTM A194 GRADE 2H, PER ASME B1.1 WITH DIMENSIONAL RECOMMENDATIONS PER ASME B16.5/ASME B16.47/MSS SP-44, HOT-DIP GALVANISED PER ASTM F2329, DIAMETER (IMPERIAL) X LENGTH (METRIC)
Commodity Code: PCPC34SMBE04022
Piping Class: A03E2B
Short Desc:
CAP, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
CAP, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 20 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PCPC34SMBE16022
Piping Class: A03E2B
Short Desc:
CAP, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
Long Desc:
CAP, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PCPC34SMBE81222
Piping Class: A03E2B
Short Desc:
CAP, CS A234-WPB, SMLS, BE, 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
CAP, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PCPC34SMBE93822
Piping Class: A03E2B
Short Desc:
CAP, CS A234-WPB, SMLS, BE, 23.83mm (0.938") WT, B16.9, NACE MR0175
Long Desc:
CAP, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PCPC34SMBEXST22
Piping Class: A03E2B
Short Desc:
CAP, CS A234-WPB, SMLS, BE, XS, B16.9, NACE MR0175
Long Desc:
CAP, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), EXTRA STRONG, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-001
Piping Class: A03E2B
Short Desc:
CAP, CS A234-WPB, SMLS, BE, 26.97mm (1.062") WT, B16.9, NACE MR0175
Long Desc:
CAP, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), 26.97mm (1.062") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-002
Piping Class: A03E2B
Short Desc:
CAP, CS A234-WPB, SMLS, BE, 30.18mm (1.188") WT, B16.9, NACE MR0175
Long Desc:
CAP, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PFBC1B30RF00024
Piping Class: A03E2B
Short Desc:
BLIND FLG, CS A105N, CL300, RF, B16.5, NACE MR0175
Long Desc:
BLIND FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, PER ASME B16.5, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PFBC1B30RF00025
Piping Class: A03E2B
Short Desc:
BLIND FLG, CS A105N, CL300, RF, B16.47A, NACE MR0175
Long Desc:
BLIND FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, PER ASME B16.47, SERIES A, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PFWC1B30RF04024
Piping Class: A03E2B
Short Desc:
WN FLG, CS A105N, CL300, RF, SCH 40, B16.5, NACE MR0175
Long Desc:
WELD NECK FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, SCHEDULE 40, PER ASME B16.5, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PFWC1B30RF16024
Piping Class: A03E2B
Short Desc:
WN FLG, CS A105N, CL300, RF, SCH 160, B16.5, NACE MR0175
Long Desc:
WELD NECK FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, SCHEDULE 160, PER ASME B16.5, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PFWC1B30RF81225
Piping Class: A03E2B
Short Desc:
WN FLG, CS A105N, CL300, RF, 20.62mm (0.812") WT, B16.47A, NACE MR0175
Long Desc:
WELD NECK FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, 20.62MM (0.812") WALL THICKNESS, PER ASME B16.47, SERIES A, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 21 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PFWC1B30RF93825
Piping Class: A03E2B
Short Desc:
WN FLG, CS A105N, CL300, RF, 23.83mm (0.938") WT, B16.47A, NACE MR0175
Long Desc:
WELD NECK FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, 23.83MM (0.938") WALL THICKNESS, PER ASME B16.47, SERIES A, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PFWC1B30RFXST24
Piping Class: A03E2B
Short Desc:
WN FLG, CS A105N, CL300, RF, XS, B16.5, NACE MR0175
Long Desc:
WELD NECK FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, EXTRA STRONG, PER ASME B16.5, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FLAN-001
Piping Class: A03E2B
Short Desc:
WN FLG, CS A105N, CL300, RF, 26.97mm (1.062") WT, B16.5, NACE MR0175
Long Desc:
WELD NECK FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, 26.97mm (1.062") WALL THICKNESS, PER ASME B16.5, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FLAN-002
Piping Class: A03E2B
Short Desc:
WN FLG, CS A105N, CL300, RF, 30.18mm (1.188") WT, B16.5, NACE MR0175
Long Desc:
WELD NECK FLANGE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, 30.18mm (1.188") WALL THICKNESS, PER ASME B16.5, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PGG153S5330BH01
Piping Class: A03E2B
Short Desc:
GASKET, 316L SS-FG, SPIRAL WOUND, 1/8" (3.2 MM) THK, 316L SS INNER RING, 316L SS OUTER RING, CL300, B16.47A, B16.20
Long Desc:
GASKET, 316L STAINLESS STEEL WINDING, FLEXIBLE GRAPHITE FILLED, SPIRAL WOUND TYPE, 1/8" (3.2 MM ) THICK 316L STAINLESS STEEL INNER RING, 316L STAINLESS STEEL OUTER CENTERING RING, CLASS 300, PER ASME B16.47, SERIES A, PER ASME B16.20
Commodity Code: PGG153S5330BL01
Piping Class: A03E2B
Short Desc:
GASKET, 316L SS-FG, SPIRAL WOUND, 1/8" (3.2 MM) THK, 316L SS INNER RING, 316L SS OUTER RING, CL300, B16.5 B16.20
Long Desc:
GASKET, 316L STAINLESS STEEL WINDING, FLEXIBLE GRAPHITE FILLED, SPIRAL WOUND TYPE, 1/8" (3.2 MM ) THICK 316L STAINLESS STEEL INNER RING, 316L STAINLESS STEEL OUTER CENTERING RING, CLASS 300, PER ASME B16.5, PER ASME B16.20
Commodity Code: A03E2B-GASK-001
Piping Class: A03E2B
Short Desc:
FLANGE ISOLATION KIT, PIKOTEK VCS, CL300 RF, TEFLON SEAL, MYLAR SLEEVES, HCS WASHERS, NACE MR0175, PER SP-P018
Long Desc:
FLANGE ISOLATION KIT, PIKOTEK VCS, ASME B16.5 OR ASME B16.47 CLASS 300 RAISED FACE, TEFLON SPRING-ENERGISED SEAL, NEMA GRADE G-10 GLASS-REINFORCED EPOXY LAMINATE, MYLAR SLEEVES, HARDENED COATED STEEL (HCS) WASHERS, NACE MR0175, PER SP-P018
Commodity Code: PK8C7G30RF000KB
Piping Class: A03E2B
Short Desc:
FIG-8 BLANK, CS A516-70, CL300, RF, B16.48, W/O ADD RAISED THK, NACE MR0175
Long Desc:
FIGURE-8 BLANK, CARBON STEEL PER ASTM A516 GRADE 70, CLASS 300, RAISED FACE, PER ASME B16.48, WITHOUT ADDITIONAL RAISED FACE THICKNESS HEIGHT INCLUDED, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PKTC7G30RF000KB
Piping Class: A03E2B
Short Desc:
PADDLE BLNK/SPCR SET, CS A516-70, CL300, RF, B16.48 OR SP-P002, W/O ADD RAISED THK, NACE MR0175
Long Desc:
PADDLE BLANK AND SPACER SET, CARBON STEEL PER ASTM A516 GRADE 70, CLASS 300, RAISED FACE, PER ASME B16.48 OR SP-P002, WITHOUT ADDITIONAL RAISED FACE THICKNESS HEIGHT INCLUDED, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 22 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PLGC1B30040R2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, SCH 40, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, SCHEDULE 40, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLGC1B30429R2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, 20.62mm (0.812") WT X SCH 40, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, 20.62MM (0.812") WALL THICKNESS X SCHEDULE 40 RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLGC1B3042GR2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, 20.62mm (0.812") WT X SCH 160, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, 20.62MM (0.812") WALL THICKNESS X SCHEDULE 160, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLGC1B3042JR2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, 20.62mm (0.812") WT X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, 20.62MM (0.812") WALL THICKNESS X EXTRA STRONG, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLGC1B30469R2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, 23.83mm (0.938") WT X SCH 40, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, 23.83MM (0.938") WALL THICKNESS X SCHEDULE 40 RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLGC1B3046GR2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, 23.83mm (0.938") WT X SCH 160, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, 23.83MM (0.938") WALL THICKNESS X SCHEDULE 160, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLGC1B3046JR2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, 23.83mm (0.938") WT X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, 23.83MM (0.938") WALL THICKNESS X EXTRA STRONG, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLGC1B304BGR2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, SCH 40 X SCH 160, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, SCHEDULE 40 X SCHEDULE 160, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 23 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PLGC1B304BJR2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, SCH 40 X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, SCHEDULE 40 X EXTRA STRONG, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLGC1B30XBGR2M2
Piping Class: A03E2B
Short Desc:
FLGD PIPET, CS A105N, CL300, XS X SCH 160, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, EXTRA STRONG X SCHEDULE 160, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLKC1B3042JR2M2
Piping Class: A03E2B
Short Desc:
FLGD THERMA PIPET, CS A105N, CL300, 20.62mm (0.812") WT X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED THERMA PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, 20.62MM (0.812") WALL THICKNESS X EXTRA STRONG, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLKC1B3046JR2M2
Piping Class: A03E2B
Short Desc:
FLGD THERMA PIPET, CS A105N, CL300, 23.83mm (0.938") WT X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED THERMA PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, 23.83MM (0.938") WALL THICKNESS X EXTRA STRONG, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLKC1B304BJR2M2
Piping Class: A03E2B
Short Desc:
FLGD THERMA PIPET, CS A105N, CL300, SCH 40 X XS, RF, B16.5, HDR/BRN, 150MM, MFR STD, B31.3, NACE MR0175
Long Desc:
FLANGED THERMA PIPET, CARBON STEEL PER ASTM A105N, CLASS 300, SCHEDULE 40 X EXTRA STRONG, RAISED FACE OUTLET, PER ASME B16.5, HEADER BY BRANCH SIZE, 150 MM LONG, MANUFACTURER STANDARD, ASME B31.3 FITTING, QUALIFIED TO MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLUC1B00040B2M2
Piping Class: A03E2B
Short Desc:
SWEEPOLET, CS A105N, SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175
Long Desc:
SWEEPOLET, CARBON STEEL PER ASTM A105N, SCHEDULE 40, BEVELLED ENDS, HEADER BY BRANCH SIZE, MANUFACTURER STANDARD, ASME B31.3 FITTING, IN ACCORDANCE WITH SECTION 6.1.1 OF MSS SP97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLUC1B00429B2M2
Piping Class: A03E2B
Short Desc:
SWEEPOLET, CS A105N, 20.62mm (0.812") WT X SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175
Long Desc:
SWEEPOLET, CARBON STEEL PER ASTM A105N, 20.62MM (0.812") WALL THICKNESS X SCHEDULE 40, BEVELLED ENDS, HEADER BY BRANCH SIZE, MANUFACTURER STANDARD, ASME B31.3 FITTING, IN ACCORDANCE WITH SECTION 6.1.1 OF MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLUC1B00469B2M2
Piping Class: A03E2B
Short Desc:
SWEEPOLET, CS A105N, 23.83mm (0.938") WT X SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175
Long Desc:
SWEEPOLET, CARBON STEEL PER ASTM A105N, 23.83MM (0.938") WALL THICKNESS X SCHEDULE 40, BEVELLED ENDS, HEADER BY BRANCH SIZE, MANUFACTURER STANDARD, ASME B31.3 FITTING, IN ACCORDANCE WITH SECTION 6.1.1 OF MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 24 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: A03E2B-OLET-001
Piping Class: A03E2B
Short Desc:
SWEEPOLET, CS A105N, 26.97MM (1.062") WT X SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175
Long Desc:
SWEEPOLET, CARBON STEEL PER ASTM A105N, 26.97MM (1.062") WALL THICKNESS X SCHEDULE 40, BEVELLED ENDS, HEADER BY BRANCH SIZE, MANUFACTURER STANDARD, ASME B31.3 FITTING, IN ACCORDANCE WITH SECTION 6.1.1 OF MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-OLET-002
Piping Class: A03E2B
Short Desc:
SWEEPOLET, CS A105N, 30.18mm (1.188") WT X SCH 40, BE, HDR/BRN, MFR STD, B31.3, NACE MR0175
Long Desc:
SWEEPOLET, CARBON STEEL PER ASTM A105N, 30.18mm (1.188") WALL THICKNESS X SCHEDULE 40, BEVELLED ENDS, HEADER BY BRANCH SIZE, MANUFACTURER STANDARD, ASME B31.3 FITTING, IN ACCORDANCE WITH SECTION 6.1.1 OF MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLUC1B00469B2M2
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, SCH 40, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, SCHEDULE 40, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLWC1B00429B222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, 20.62mm (0.812") WT X SCH 40, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, 20.62MM (0.812") WALL THICKNESS X SCHEDULE 40, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLWC1B0042GB222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, 20.62mm (0.812") WT X SCH 160, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, 20.62MM (0.812") WALL THICKNESS X SCHEDULE 160, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLWC1B0042JB222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, 20.62mm (0.812") WT X XS, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, 20.62MM (0.812") WALL THICKNESS X EXTRA STRONG, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLWC1B00469B222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, 23.83mm (0.938") WT X SCH 40, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, 23.83MM (0.938") WALL THICKNESS X SCHEDULE 40, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLWC1B0046GB222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, 23.83mm (0.938") WT X SCH 160, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, 23.83MM (0.938") WALL THICKNESS X SCHEDULE 160, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLWC1B0046JB222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, 23.83mm (0.938") WT X XS, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, 23.83MM (0.938") WALL THICKNESS X EXTRA STRONG, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 25 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PLWC1B004BGB222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, SCH 40 X SCH 160, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, SCHEDULE 40 X SCHEDULE 160, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLWC1B004BJB222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, SCH 40 X XS, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, SCHEDULE 40 X EXTRA STRONG, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PLWC1B00XBGB222
Piping Class: A03E2B
Short Desc:
WELDOLET, CS A105N, XS X SCH 160, BE, HDR/BRN, SP-97, NACE MR0175
Long Desc:
WELDOLET, CARBON STEEL PER ASTM A105N, EXTRA STRONG X SCHEDULE 160, BEVELLED ENDS, HEADER BY BRANCH SIZE, PER MSS SP-97, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: POWC1B30RF040WL
Piping Class: A03E2B
Short Desc:
WN ORIFICE FLG SET, CS A105N, CL300, RF, SCH 40, NPS 1/2 FLG TAPS, NACE MR0175, PER SP-P006
Long Desc:
WELD NECK ORIFICE FLANGE SET, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, SCHEDULE 40, NPS 1/2 FLANGED TAPS (CLASS TO MATCH ORIFICE FLANGE), MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175, PER SP-P006
Commodity Code: POWC1B30RF160WL
Piping Class: A03E2B
Short Desc:
WN ORIFICE FLG SET, CS A105N, CL300, RF, SCH 160, NPS 1/2 FLG TAPS, NACE MR0175, PER SP-P006
Long Desc:
WELD NECK ORIFICE FLANGE SET, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, SCHEDULE 160, NPS 1/2 FLANGED TAPS (CLASS TO MATCH ORIFICE FLANGE), MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175, PER SP-P006
Commodity Code: POWC1B30RFXSTWL
Piping Class: A03E2B
Short Desc:
WN ORIFICE FLG SET, CS A105N, CL300, RF, XS, NPS 1/2 FLG TAPS, NACE MR0175, PER SP-P006
Long Desc:
WELD NECK ORIFICE FLANGE SET, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, EXTRA STRONG, NPS 1/2 FLANGED TAPS (CLASS TO MATCH ORIFICE FLANGE), MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175, PER SP-P006
Commodity Code: A03E2B-LINE-001
Piping Class: A03E2B
Short Desc:
BLEED RING, CS A105N, CL300, RF, NPS 1/2 TAPS, NACE MR0175, PER SP-P012
Long Desc:
BLEED RING, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, NPS 1/2 TAPS, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175, PER SP-P012
Commodity Code: A03E2B-LINE-002
Piping Class: A03E2B
Short Desc:
Y-TYPE STRAINER, CS A105N, CL300, RF, SS316 ELEMENT, NACE MR0175, PER SP-P014
Long Desc:
Y-TYPE STRAINER, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, STAINLESS STEEL 316 ELEMENT, ALL MATERIALS TO MEET THE REQUIREMENTS OF NACE MR0175, PER SP-P014
Commodity Code: A03E2B-LINE-003
PipIng Class: A03E2B
Short Desc:
BASKET TYPE STRAINER, CS A105N, CL300, RF, SS316 ELEMENT, NACE MR0175, PER SP-P016
Long Desc:
BASKET TYPE STRAINER, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, STAINLESS STEEL 316 ELEMENT, ALL MATERIALS TO MEET THE REQUIREMENTS OF NACE MR0175, PER SP-P016
Commodity Code: PPPC1HSMBE0402A
Piping Class: A03E2B
Short Desc:
PIPE, CS A106-B, SMLS, BE, SCH 40, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER ASTM A106 GRADE B, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 26 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PPPC1HSMBEXST2A
Piping Class: A03E2B
Short Desc:
PIPE, CS A106-B, SMLS, BE, XS, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER ASTM A106 GRADE B, SEAMLESS, BEVELLED END(S), EXTRA STRONG, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PPPC1HSMPE1602A
Piping Class: A03E2B
Short Desc:
PIPE, CS A106-B, SMLS, PE, SCH 160, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER ASTM A106 GRADE B, SEAMLESS, PLAIN END(S), SCHEDULE 160, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PPPCPESCBE0402A
Piping Class: A03E2B
Short Desc:
PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, SCH 40, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER API 5L GRADE BQ-PSL2, SUBMERGED ARC WELDED, DOUBLE BUTT, STRAIGHT SEAM,
100% RADIOGRAPHED, BEVELLED END(S), SCHEDULE 40, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175 Commodity Code: PPPCPESCBE8122A
Piping Class: A03E2B
Short Desc:
PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, 20.62mm (0.812") WT, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER API 5L GRADE BQ-PSL2, SUBMERGED ARC WELDED, DOUBLE BUTT, STRAIGHT SEAM, 100% RADIOGRAPHED, BEVELLED END(S), 20.62MM (0.812") WALL THICKNESS, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PPPCPESCBE9382A
Piping Class: A03E2B
Short Desc:
PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, 23.83mm (0.938") WT, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER API 5L GRADE BQ-PSL2, SUBMERGED ARC WELDED, DOUBLE BUTT, STRAIGHT SEAM, 100% RADIOGRAPHED, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-PIPE-001
Piping Class: A03E2B
Short Desc:
PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, 26.97MM (1.062") WT, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER API 5L GRADE BQ-PSL2, SUBMERGED ARC WELDED, DOUBLE BUTT, STRAIGHT SEAM, 100% RADIOGRAPHED, BEVELLED END(S), 26.97MM (1.062") WALL THICKNESS, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-PIPE-002
Piping Class: A03E2B
Short Desc:
PIPE, CS API 5L-BQ-PSL2, SAW, DBL BTT, STRT SM, 100% X-RAY, BE, 30.18mm (1.188") WT, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER API 5L GRADE BQ-PSL2, SUBMERGED ARC WELDED, DOUBLE BUTT, STRAIGHT SEAM, 100% RADIOGRAPHED, BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PPPCPESMBE0402A
Piping Class: A03E2B
Short Desc:
PIPE, CS API 5L-BQ-PSL2, SMLS, BE, SCH 40, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER API 5L GRADE BQ-PSL2, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PPPCPESMBEXST2A
Piping Class: A03E2B
Short Desc:
PIPE, CS API 5L-BQ-PSL2, SMLS, BE, XS, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER API 5L GRADE BQ-PSL2, SEAMLESS, BEVELLED END(S), EXTRA STRONG, PER ASME B36.10M, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 27 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PPPCPESMPE1602A
Piping Class: A03E2B
Short Desc:
PIPE, CS API 5L-BQ-PSL2, SMLS, PE, SCH 160, B36.10M, NACE MR0175
Long Desc:
PIPE, CARBON STEEL PER API 5L GRADE BQ-PSL2, SEAMLESS, PLAIN END(S), SCHEDULE 160, PER ASME B36.10M MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRCC34SMBE04022
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRCC34SMBE16022
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRCC34SMBE4BG22
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPB, SMLS, BE, SCH 40 X SCH 160, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40 X SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRCC34SMBE4BJ22
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPB, SMLS, BE, SCH 40 X XS, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40 X EXTRA STRONG, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRCC34SMBEXBG22
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPB, SMLS, BE, XS X SCH 160, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), EXTRA STRONG X SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRCC35WXBE04022
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRCC35WXBE42922
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT X SCH 40, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 20.62MM (0.812") WALL THICKNESS X SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRCC35WXBE46922
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X SCH 40, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS X SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 28 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PRCC35WXBE46Z22
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS X 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-016
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97MM (1.062") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 26.97MM (1.062") WALL THICKNESS X 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-017
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97MM (1.062") WT X 23.83MM (0.938") WT, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 26.97MM (1.062") WALL THICKNESS X 23.83MM (0.938") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-018
Piping Class: A03E2B
Short Desc:
CONC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 26.97MM (1.062") WT, B16.9, NACE MR0175
Long Desc:
CONCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS X 26.97MM (1.062") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PREC34SMBE04022
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PREC34SMBE16022
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PREC34SMBE4BG22
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPB, SMLS, BE, SCH 40 X SCH 160, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40 X SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PREC34SMBE4BJ22
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPB, SMLS, BE, SCH 40 X XS, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40 X EXTRA STRONG, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PREC34SMBEXBG22
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPB, SMLS, BE, XS X SCH 160, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), EXTRA STRONG X SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 29 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PREC35WXBE04022
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PREC35WXBE42922
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT X SCH 40, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 20.62MM (0.812") WALL THICKNESS X SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PREC35WXBE46922
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X SCH 40, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS X SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PREC35WXBE46Z22
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS X 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-019
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97MM (1.062") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 26.97MM (1.062") WALL THICKNESS X 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-020
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97MM (1.062") WT X 23.83MM (0.938") WT, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 26.97MM (1.062") WALL THICKNESS X 23.83MM (0.938") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-021
Piping Class: A03E2B
Short Desc:
ECC REDUCER, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 26.97MM (1.062") WT, B16.9, NACE MR0175
Long Desc:
ECCENTRIC REDUCER, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS X 26.97MM (1.062") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRTC34SMBE04022
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRTC34SMBE16022
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 30 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PRTC34SMBE4BG22
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPB, SMLS, BE, SCH 40 X SCH 160, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40 X SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRTC34SMBE4BJ22
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPB, SMLS, BE, SCH 40 X XS, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40 X EXTRA STRONG, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRTC34SMBEXBG22
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPB, SMLS, BE, XS X SCH 160, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), EXTRA STRONG X SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRTC35WXBE04022
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRTC35WXBE42922
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT X SCH 40, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 20.62MM (0.812") WALL THICKNESS X SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRTC35WXBE46922
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X SCH 40, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS X SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PRTC35WXBE46Z22
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS X 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-009
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X SCH 40, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 26.97mm (1.062") WALL THICKNESS X SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-010
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97mm (1.062") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 26.97mm (1.062") WALL THICKNESS X 20.62mm (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 31 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: A03E2B-FITT-011
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97MM (1.062") WT X 23.83mm (0.938") WT, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 26.97MM (1.062") WALL THICKNESS X 23.83mm (0.938") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-012
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X SCH 40, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 30.18mm (1.188")WALL THICKNESS X SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-013
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS X 20.62mm (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-014
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 23.83mm (0.938") WT, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS X 23.83mm (0.938") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-015
Piping Class: A03E2B
Short Desc:
RED. TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT X 26.97mm (1.062") WT, B16.9, NACE MR0175
Long Desc:
REDUCING TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS X 26.97mm (1.062") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PTEC34SMBE04022
Piping Class: A03E2B
Short Desc:
TEE, CS A234-WPB, SMLS, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
TEE, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PTEC34SMBE16022
Piping Class: A03E2B
Short Desc:
TEE, CS A234-WPB, SMLS, BE, SCH 160, B16.9, NACE MR0175
Long Desc:
TEE, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), SCHEDULE 160, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PTEC34SMBEXST22
Piping Class: A03E2B
Short Desc:
TEE, CS A234-WPB, SMLS, BE, XS, B16.9, NACE MR0175
Long Desc:
TEE, CARBON STEEL PER ASTM A234 GRADE WPB, SEAMLESS, BEVELLED END(S), EXTRA STRONG, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PTEC35WXBE04022
Piping Class: A03E2B
Short Desc:
TEE, CS A234-WPBW, WLD 100% X-RAY, BE, SCH 40, B16.9, NACE MR0175
Long Desc:
TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), SCHEDULE 40, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 32 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PTEC35WXBE81222
Piping Class: A03E2B
Short Desc:
TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 20.62mm (0.812") WT, B16.9, NACE MR0175
Long Desc:
TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 20.62MM (0.812") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PTEC35WXBE93822
Piping Class: A03E2B
Short Desc:
TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 23.83mm (0.938") WT, B16.9, NACE MR0175
Long Desc:
TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 23.83MM (0.938") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-007
Piping Class: A03E2B
Short Desc:
TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 26.97MM (1.062") WT, B16.9, NACE MR0175
Long Desc:
TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 26.97MM (1.062") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: A03E2B-FITT-008
Piping Class: A03E2B
Short Desc:
TEE, CS A234-WPBW, WLD 100% X-RAY, BE, 30.18mm (1.188") WT, B16.9, NACE MR0175
Long Desc:
TEE, CARBON STEEL PER ASTM A234 GRADE WPBW, WELDED, 100% RADIOGRAPHED, BEVELLED END(S), 30.18mm (1.188") WALL THICKNESS, PER ASME B16.9, MATERIAL TO MEET THE REQUIREMENTS OF NACE MR0175
Commodity Code: PVBC1B30RFB1ZD4
Piping Class: A03E2B
Short Desc:
BALL VALVE, CS A105N, CL300, RF, B16.5, MFR DIMS, SPLIT BODY, FLOATING, B16.34, DBB, ANTI-STATIC, BI- DIRECTIONAL, RED PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175, RLF SYS, TRM 12 NDL VLV & BLD FLG, PER D03A01, LO
Long Desc:
BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, MANUFACTURER STANDARD DIMENSIONS, SPLIT BODY, FLOATING BALL, ASME B16.34 DESIGN, DOUBLE BLOCK AND BLEED, ANTI-STATIC DESIGN, BI-DIRECTIONAL SHUT-OFF, REDUCED PORT, 316 STAINLESS STEEL BALL, ASTM A479 GRADE XM-19 STEM, METAL SEATS, TUNGSTEN CARBIDE COATED, FLEXIBLE GRAPHITE STEM SEAL GASKET, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175, CAVITY PRESSURE RELIEF SYSTEM, SUPPLIED WITH API TRIM 12 NEEDLE VALVE WITH BLIND FLANGE, PER VALVE DATA SHEET D03A01, LEVER OPERATED
Commodity Code: Piping Class: A03E2B-VALV-002 A06E2B Short Desc: BALL VALVE, CS A105N, CL300, RF, B16.5, MFR DIMS, ANTI-STATIC, ANTI-BLOWOUT STEM, API 6D/B16.34, DBB (BALL / NEEDLE / NEEDLE), DIRECTIONAL, 316 SS BALL TUNGSTEN CARBIDE COATED, API 12 TRIM, XM-19 / 316 SS ST, B7M / 2HM BOLTS, FIRE TESTED, NACE MR0175, SUPPLIED WITH PLUG, PER D03A02, LO Long Desc: BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE ENDS PER ASME B16.5, MANUFACTURER STANDARD DIMENSIONS, ANTI-STATIC, ANTI-BLOWOUT STEM, API 6D/ASME B16.34 DESIGN, DOUBLE BLOCK AND BLEED BALL/NEEDLE/NEEDLE, DIRECTIONAL SHUT-OFF, 316 STAINLESS STEEL BALL TUNGSTEN CARBIDE COATED, API 12 TRIM, ASTM A479 GRADE XM-19 OR 316 SS STEM, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175, SUPPLIED WITH PLUG, PER VALVE DATA SHEET D03A02, LEVER OPERATED Commodity Code: Piping Class: PVBC1B30RFC3ZB8 A03E2B Short Desc:
BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, TRUNNION, API 6D, RED PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER B03A02, GO
Long Desc:
BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 LONG PATTERN DIMENSIONS, SPLIT BODY, TRUNNION MOUNTED BALL, API 6D DESIGN, REDUCED PORT, 316 STAINLESS STEEL BALL, ASTM A479 GRADE XM-19 STEM, METAL SEATS, TUNGSTEN CARBIDE COATED, FLEXIBLE GRAPHITE STEM SEAL GASKET, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175/ISO 15156, PER VALVE DATA SHEET B03A02, GEAR OPERATED
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 33 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PVBC1B30RFC4ZB9
Piping Class: A03E2B
Short Desc:
BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, FLOATING, API 6D, RED PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER B03A01, LO
Long Desc:
BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 LONG PATTERN DIMENSIONS, SPLIT BODY, FLOATING BALL, API 6D DESIGN, REDUCED PORT, 316 STAINLESS STEEL BALL, ASTM A479 GRADE XM-19 STEM, METAL SEATS, TUNGSTEN CARBIDE COATED, FLEXIBLE GRAPHITE STEM SEAL GASKET, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175/ISO 15156, PER VALVE DATA SHEET B03A01, LEVER OPERATED
Commodity Code: PVBC1B30RFC5ZFA
Piping Class: A03E2B
Short Desc:
BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, FLOATING, API 608, FULL PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER BF03A01, LO
Long Desc:
BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 LONG PATTERN DIMENSIONS, SPLIT BODY, FLOATING BALL, API 608 DESIGN, FULL PORT, 316 STAINLESS STEEL BALL, ASTM A479 GRADE XM-19 STEM, METAL SEATS, TUNGSTEN CARBIDE COATED, FLEXIBLE GRAPHITE STEM SEAL GASKET, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175/ISO 15156, PER VALVE DATA SHEET BF03A01, LEVER OPERATED
Commodity Code: PVBC1B30RFC6ZFB
Piping Class: A03E2B
Short Desc:
BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, FLOATING, API 6D, FULL PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER BF03A02, LO
Long Desc:
BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 LONG PATTERN DIMENSIONS, SPLIT BODY, FLOATING BALL, API 6D DESIGN, FULL PORT, 316 STAINLESS STEEL BALL, ASTM A479 GRADE XM-19 STEM, METAL SEATS, TUNGSTEN CARBIDE COATED, FLEXIBLE GRAPHITE STEM SEAL GASKET, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175/ISO 15156, PER VALVE DATA SHEET BF03A02, LEVER OPERATED
Commodity Code: PVBC1B30RFC9ZFC
Piping Class: A03E2B
Short Desc:
BALL VALVE, CS A105N, CL300, RF, B16.5, B16.10 LONG, SPLIT BODY, TRUNNION, API 6D, FULL PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER BF03A03, GO
Long Desc:
BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 LONG PATTERN DIMENSIONS, SPLIT BODY, TRUNNION MOUNTED BALL, API 6D DESIGN, FULL PORT, 316 STAINLESS STEEL BALL, ASTM A479 GRADE XM-19 STEM, METAL SEATS, TUNGSTEN CARBIDE COATED, FLEXIBLE GRAPHITE STEM SEAL GASKET, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175/ISO 15156, PER VALVE DATA SHEET BF03A03, GEAR OPERATED
Commodity Code: PVBC1B30RFM8ZB8
Piping Class: A03E2B
Short Desc:
BALL VALVE, CS A105N, CL300, RF, B16.47-A, B16.10 LONG, SPLIT BODY, TRUNNION, API 6D, RED PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER B03A03, GO
Long Desc:
BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.47 SERIES A, ASME B16.10 LONG PATTERN DIMENSIONS, SPLIT BODY, TRUNNION MOUNTED BALL, API 6D DESIGN, REDUCED PORT, 316 STAINLESS STEEL BALL, ASTM A479 GRADE XM-19 STEM, METAL SEATS, TUNGSTEN CARBIDE COATED, FLEXIBLE GRAPHITE STEM SEAL GASKET, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175/ISO 15156, PER VALVE DATA SHEET B03A03, GEAR OPERATED
Commodity Code: PVBC1B30RFM9ZFC
Piping Class: A03E2B
Short Desc:
BALL VALVE, CS A105N, CL300, RF, B16.47-A, B16.10 LONG, SPLIT BODY, TRUNNION, API 6D, FULL PORT, 316 SS BALL, XM-19 STEM, METAL ST, WC COATED, FG GSK, B7M/2HM, FIRE TESTED, NACE MR0175/ISO 15156, PER BF03A04, GO
Long Desc:
BALL VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.47 SERIES A, ASME B16.10 LONG PATTERN DIMENSIONS, SPLIT BODY, TRUNNION MOUNTED BALL, API 6D DESIGN, FULL PORT, 316 STAINLESS STEEL BALL, ASTM A479 GRADE XM-19 STEM, METAL SEATS, TUNGSTEN CARBIDE COATED, FLEXIBLE GRAPHITE STEM SEAL GASKET, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, FIRE TESTED TO API 607, NACE MR0175/ISO 15156, PER VALVE DATA SHEET BF03A04, GEAR OPERATED
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 34 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code: PVCC1B30RF8DZC5
Piping Class: A03E2B
Short Desc:
CHECK VALVE, CS A105N, CL300, RF, B16.5, B16.10 DIMS, BALL (SPRING), API 602, BC, API TRIM 12, H OR V UP, B7M/2HM, NACE MR0175/ISO 15156, PER C03A01
Long Desc:
CHECK VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 DIMENSIONS, BALL TYPE WITH SPRING, API 602 DESIGN, BOLTED COVER, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), HORIZONTAL OR VERTICAL WITH UPWARD FLOW INSTALLATION, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE DATA SHEET C03A01
Commodity Code: PVCC2S30RF67ZC7
Piping Class: A03E2B
Short Desc:
CHECK VALVE, CS A216-WCB, CL300, RF, B16.5, API 594 DIMS, DUAL PLT, THRU DRILLED LUG, API 594 (RETAINERLESS), API TRIM 12, H OR V UP, NACE MR0175/ISO 15156, 316 SS PIN, INCONEL-X SPRING, PER C03A02
Long Desc:
CHECK VALVE, CARBON STEEL PER ASTM A216 GRADE WCB, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, API 594 DIMENSIONS, DUAL PLATE, THROUGH DRILLED LUG TYPE, API 594 DESIGN (RETAINERLESS), API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), HORIZONTAL OR VERTICAL WITH UPWARD FLOW INSTALLATION, NACE MR0175/ISO 15156, 316 STAINLESS STEEL PIN, INCONEL-X SPRING, PER VALVE DATA SHEET C03A02
Commodity Code: PVCC2S30RFMCZC7
Piping Class: A03E2B
Short Desc:
CHECK VALVE, CS A216-WCB, CL300, RF, B16.47-A, API 594 DIMS, DUAL PLT, DBL FLG, API 594 (RETAINERLESS), API TRIM 12, H OR V UP, NACE MR0175/ISO 15156, 316 SS PIN, INCONEL-X SPRING, PER C03A03
Long Desc:
CHECK VALVE, CARBON STEEL PER ASTM A216 GRADE WCB, CLASS 300, RAISED FACE, ENDS PER ASME B16.47 SERIES A, API 594 DIMENSIONS, DUAL PLATE, DOUBLE FLANGED TYPE, API 594 DESIGN (RETAINERLESS), API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), HORIZONTAL OR VERTICAL WITH UPWARD FLOW INSTALLATION, NACE MR0175/ISO 15156, 316 STAINLESS STEEL PIN, INCONEL-X SPRING, PER VALVE DATA SHEET C03A03
Commodity Code: A03E2B-VALV-001
Piping Class: A03E2B
Short Desc:
CHECK VALVE, CS A105 / A216-WCB/WCC, CL300, RF, B16.5, BS 1868 / BS 2080 DIMS, SWING TYPE, NONSLAM, STRAIGHT, LONG, ASTM A182 F6a STELLITE COATED TRIM, NACE MR0175, PER C03A04
Long Desc:
CHECK VALVE, CARBON STEEL PER ASTM A105 OR A216-WCB/WCC, FLANGED ASME B16.5 CLASS 300, RAISED FACE , BS 1868 / BS 2080 DIMENSIONS, SWING TYPE, NON-SLAM, STRAIGHT, LONG, NACE MR0175/ISO 15156, ASTM A182 F6a STELLITE COATED STEM, ASTM A182 F6a STELLITE COATED TRIM, PER VALVE DATA SHEET C03A04
Commodity Code: PVGC1B30RF61ZDG
Piping Class: A03E2B
Short Desc:
GATE VALVE, CS A105N, CL300, RF, B16.5, B16.10 DIMS, API 602, OS&Y, BB, STD PORT, SLD WDG, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER G03A01, HO
Long Desc:
GATE VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 DIMENSIONS, API 602 DESIGN, OUTSIDE SCREW AND YOKE, BOLTED BONNET, STANDARD PORT, SOLID WEDGE, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE DATA SHEET G03A01, HANDWHEEL OPERATED
Commodity Code: PVGC2S30RF8EZDH
Piping Class: A03E2B
Short Desc:
GATE VALVE, CS A216-WCB, CL300, RF, B16.5, B16.10 DIMS, API 600, OS&Y, BB, STD PORT, FLX WDG, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER G03A02, HO
Long Desc:
GATE VALVE, CARBON STEEL PER ASTM A216 GRADE WCB, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 DIMENSIONS, API 600 DESIGN, OUTSIDE SCREW AND YOKE, BOLTED BONNET, STANDARD PORT, FLEXIBLE WEDGE, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE DATA SHEET G03A02, HANDWHEEL OPERATED
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 35 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
Commodity Code: PVGC2S30RF8EZDJ
Piping Class: A03E2B
Short Desc:
GATE VALVE, CS A216-WCB, CL300, RF, B16.5, B16.10 DIMS, API 600, OS&Y, BB, STD PORT, FLX WDG, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER G03A03, GO
Long Desc:
GATE VALVE, CARBON STEEL PER ASTM A216 GRADE WCB, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 DIMENSIONS, API 600 DESIGN, OUTSIDE SCREW AND YOKE, BOLTED BONNET, STANDARD PORT, FLEXIBLE WEDGE, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE DATA SHEET G03A03, GEAR OPERATED
Commodity Code: PVGC2S30RFNAZDJ
Piping Class: A03E2B
Short Desc:
GATE VALVE, CS A216-WCB, CL300, RF, B16.47-A, B16.10 DIMS, B16.34, OS&Y, BB,STD PORT, FLX WDG, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER G03A04, GO
Long Desc:
GATE VALVE, CARBON STEEL PER ASTM A216 GRADE WCB, CLASS 300, RAISED FACE, ENDS PER ASME B16.47 SERIES A, ASME B16.10 DIMENSIONS, ASME B16.34 DESIGN, OUTSIDE SCREW AND YOKE, BOLTED BONNET, STANDARD PORT, FLEXIBLE WEDGE, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE DATA SHEET G03A04, GEAR OPERATED
Commodity Code: PVLC1B30RF61ZG7
Piping Class: A03E2B
Short Desc:
GLOBE VALVE, CS A105N, CL300, RF, B16.5, B16.10 DIMS, T-BODY, API 602, OS&Y, BB, STD PORT, PLUG TYPE DISC, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER GL03A01, HO
Long Desc:
GLOBE VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 DIMENSIONS, T-BODY, API 602 DESIGN, OUTSIDE SCREW AND YOKE, BOLTED BONNET, STANDARD PORT, TAPERED PLUG TYPE DISC CLOSURE, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE DATA SHEET GL03A01, HANDWHEEL OPERATED
Commodity Code: PVLC2S30RF9AZG9
Piping Class: A03E2B
Short Desc:
GLOBE VALVE, CS A216-WCB, CL300, RF, B16.5, B16.10 DIMS, T-BODY, BS 1873, OS&Y, BB, PLUG TYPE DISC, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER GL03A02, HO
Long Desc:
GLOBE VALVE, CARBON STEEL PER ASTM A216 GRADE WCB, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 DIMENSIONS, T-BODY, BS 1873 DESIGN, OUTSIDE SCREW AND YOKE, BOLTED BONNET, TAPERED PLUG TYPE DISC CLOSURE, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE DATA SHEET GL03A02, HANDWHEEL OPERATED
Commodity Code: PVLC2S30RF9AZGB
Piping Class: A03E2B
Short Desc:
GLOBE VALVE, CS A216-WCB, CL300, RF, B16.5, B16.10 DIMS, T-BODY, BS 1873, OS&Y, BB, PLUG TYPE DISC, API TRIM 12, FG PACKING, B7M/2HM, NACE MR0175/ISO 15156, PER GL03A03, GO
Long Desc:
GLOBE VALVE, CARBON STEEL PER ASTM A216 GRADE WCB, CLASS 300, RAISED FACE, ENDS PER ASME B16.5, ASME B16.10 DIMENSIONS, T-BODY, BS 1873 DESIGN, OUTSIDE SCREW AND YOKE, BOLTED BONNET, TAPERED PLUG TYPE DISC CLOSURE, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS, ASTM A193 GRADE B7M BOLTS WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE
Commodity Code PVMC1B30RTDEZM2
Piping Class: A03E2B
Short Desc:
MONOFLANGE VALVE, CS A105N, CL300, RF/FNPT, B16.5, MFR DIMS, 1-PC WAFER, MFR STD, DBB W/3 NEEDLE VALVES, OS&Y BB PRIMARY, NEEDLE, API TRIM 12, GRAPHITE PACKING, FIRE TESTED, NACE MR0175, BLEED W/ PLUG, PER M03A01 AND M03A02, HO
Long Desc:
MONOFLANGE VALVE, CARBON STEEL PER ASTM A105N, CLASS 300, RAISED FACE X FEMALE NATIONAL PIPE THREAD END, FLANGED END PER ASME B16.5, MANUFACTURER STANDARD DIMENSIONS, ONE-PIECE WAFER BODY, MANUFACTURER STANDARD DESIGN, DOUBLE BLOCK AND BLEED WITH THREE NEEDLE VALVES, OUTSIDE SCREW AND YOKE BOLTED BONNET PRIMARY ISOLATION VALVE, THREADED BONNET SECONDARY AND VENT VALVE, NEEDLE TYPE CLOSURE, API TRIM 12 (316 STAINLESS STEEL WITH HARD FACING), GRAPHITE PACKING, FIRE TESTED TO API 607, NACE MR0175, BLEED PORT EQUIPPED WITH PLUG, PER VALVE DATA SHEETS M03A01 AND M03A02, HANDLE OPERATED
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
This document is the property of Rumaila Field Developments Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 36 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B Commodity Code A03E2B-VALV-003
Piping Class: A03E2B
BUTTERFLY VALVE, CS A216-WCB, CL300, RF, B16.5, API 609, DOUBLE FLANGED, SHORT PATTERN,TRIOFFSET, A216-WCB WEDGE, TC HF METAL ST, MFR STD STM, B7M/2HM, NACE MR0175/ISO 15156, PER BU03A01, GO
Long Desc:
BUTTERFLY VALVE, CARBON STEEL PER ASTM A216-WCB, CLASS 300, RAISED FACE ENDS PER ASME B16.5, API 609 DIMENSIONS, DOUBLE FLANGED, SHORT PATTERN, TRIPLE OFFSET, ASTM A216-WCB WEDGE, TUNGSTEN CARBIDE HARD FACED METAL SEAT, MANUFACTURERS STANDARD STEM MATERIAL, ASTM A193 GRADE B7M BOLTS, WITH ASTM A194 GRADE 2HM NUTS, NACE MR0175/ISO 15156, PER VALVE DATA SHEET BU03A01, GEAR OPERATED
1T
Short Desc:
0000RP-C-G0-G000-PE-SPC-0002 Rev B05
February 2016
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Page 37 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
APPENDIX 3 - VALVE AND SPECIAL PIPING ITEM DATA SHEETS
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
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RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
B03A01 BALL, RED. BORE, FLOATING BALL, BI DIRECTIONAL SPLIT BODY, ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.5 RF (Note 5) 2" through 6" ASME 300 PER ASME B16.5 API 6D / ISO 14313 QSL-2 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100°C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 LONG PATTERN 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 (Note 3) ASTM A479 XM-19 STAINLESS STEEL TYPE 316 (Note 3) METAL TO METAL PTFE LIP SEALS / GRAPHITE (Note 4) N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 LEVER OPERATED N/A REQUIRED AS PER ISO 10497/API 6FA / API 607 REQUIRED NOT REQUIRED. API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
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Page 39 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
B03A02 BALL, RED. BORE, TRUNNION MOUNTED, BI DIRECTIONAL SPLIT BODY, ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.5 RF (Note 5) 8" through 24" ASME 300 PER ASME B16.5 API 6D / ISO 14313 QSL-2 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 LONG PATTERN 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 (Note 3) ASTM A479 XM-19 STAINLESS STEEL TYPE 316 (Note 3) METAL TO METAL PTFE LIP SEALS / GRAPHITE (Note 4) INCONEL X750 ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 GEAR OPERATED (Note 8) VENDOR TO ADVISE REQUIRED AS PER ISO 10497/API 6FA / API 607 REQUIRED MANUFACTURER STANDARD API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. 8. Gearbox to be fully enclosed in weatherproof housing and supplied with lifetime lubrication. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 40 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
B03A03 BALL, RED. BORE, TRUNNION MOUNTED, BI DIRECTIONAL SPLIT BODY, ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.47-A RF (Note 5) 30" through 36" ASME 300 PER ASME B16.47-A API 6D / ISO 14313 QSL-2 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 LONG PATTERN 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 (Note 3) ASTM A479 XM-19 STAINLESS STEEL TYPE 316 (Note 3) METAL TO METAL PTFE LIP SEALS / GRAPHITE (Note 4) INCONEL X750 ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 GEAR OPERATED (Note 8) VENDOR TO ADVISE REQUIRED AS PER ISO 10497/API 6FA / API 607 REQUIRED MANUFACTURER STANDARD API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. 8. Gearbox to be fully enclosed in weatherproof housing and supplied with lifetime lubrication. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 41 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
BF03A01 BALL, FULL BORE,FLOATING BALL, BI DIRECTIONAL SPLIT BODY, ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.5 RF (Note 5) 1/ " through 1 1/2 " ASME 300 PER ASME B16.5 API 608 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 LONG PATTERN 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 (Note 3) ASTM A479 XM-19 STAINLESS STEEL TYPE 316 (Note 3) METAL TO METAL PTFE LIP SEALS / GRAPHITE (Note 4) N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 LEVER OPERATED N/A REQUIRED AS PER ISO 10497/API 6FA / API 607 REQUIRED NOT REQUIRED. API 608 API 608 API 608 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 42 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE
BF03A02 BALL, FULL BORE, FLOATING BALL, BI DIRECTIONAL SPLIT BODY, ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.5 RF (Note 5) 2" through 4"
VALVE RATING
ASME 300 PER ASME B16.5
DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM
API 6D / ISO 14313 QSL-2 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 LONG PATTERN 3mm (Note 2)
SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
CS ASTM A105N STAINLESS STEEL TYPE 316 (Note 3) ASTM A479 XM-19 STAINLESS STEEL TYPE 316 (Note 3) METAL TO METAL PTFE LIP SEALS / GRAPHITE (Note 4) N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 LEVER OPERATED N/A REQUIRED AS PER ISO 10497/API 6FA / API 607 REQUIRED NOT REQUIRED. API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 43 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
BF03A03 BALL, FULL BORE, TRUNNION MOUNTED, BI DIRECTIONAL SPLIT BODY, ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.5 RF (Note 5) 6" through 24" ASME 300 PER ASME B16.5 API 6D / ISO 14313 QSL-2 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 LONG PATTERN 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 (Note 3) ASTM A479 XM-19 STAINLESS STEEL TYPE 316 (Note 3) METAL TO METAL PTFE LIP SEALS / GRAPHITE (Note 4) INCONEL X750 ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 GEAR OPERATED (Note 8) VENDOR TO ADVISE REQUIRED AS PER ISO 10497/API 6FA / API 607 REQUIRED MANUFACTURER STANDARD API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. 8. Gearbox to be fully enclosed in weatherproof housing and supplied with lifetime lubrication. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 44 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
BF03A04 BALL, FULL BORE, TRUNNION MOUNTED, BI DIRECTIONAL SPLIT BODY, ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.47-A RF (Note 5) 30" through 36" ASME 300 PER ASME B16.47-A API 6D / ISO 14313 QSL-2 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 LONG PATTERN 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 (Note 3) ASTM A479 XM-19 STAINLESS STEEL TYPE 316 (Note 3) METAL TO METAL PTFE LIP SEALS / GRAPHITE (Note 4) INCONEL X750 ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 GEAR OPERATED (Note 8) VENDOR TO ADVISE REQUIRED AS PER ISO 10497/API 6FA / API 607 REQUIRED MANUFACTURER STANDARD API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 API 6D / ISO 14313 QSL-2 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. 8. Gearbox to be fully enclosed in weatherproof housing and supplied with lifetime lubrication. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 45 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER
BU03A01
VALVE TYPE
BUTTERFLY VALVE
BODY PATTERN
DOUBLE-FLANGED, SHORT PATTERN, TRIPLE OFFSET
END CONNECTIONS
FLANGED - ASME B16.5 RF (Note 3)
NOMINAL SIZE RANGE
24”
VALVE RATING
ASME 300 PER ASME B16.5
DESIGN SPECIFICATION / QUALITY LEVEL
API 609
REFERENCE STANDARD
ASME B16.34
DESIGN PRESSURE
FULLY RATED PER ASME B16.34 (Note 1)
DESIGN TEMPERATURE
-2 / 100 °C
DESIGN DIFFERENTIAL PRESSURE
FULL DIFFERENTIAL PRESSURE
SERVICE MEDIUM
PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS
SOUR SERVICE
YES AS PER NACE MR0175/ISO 15156
FACE TO FACE DIMENSIONS
API 609
CORROSION ALLOWANCE
3mm (Note 2)
MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL
ASTM A216-WCB
OBTURATOR MATERIAL
ASTM A216-WCB WITH NICKEL PLATE
STEM MATERIAL
MANUFACTURER STANDARD
SEAT MATERIAL
HARD FACE TUNGSTEN CARBIDE
SEAT INSERT MATERIAL
MANUFACTURER STANDARD
SEAL MATERIAL
CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS
SPRING MATERIAL
N/A
BOLTING MATERIAL
ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329
SPECIFIC REQUIREMENTS OPERATION
GEAR OPERATED (Note 6)
NUMBER OF TURNS (OPEN TO CLOSED)
MANUFACTURER STANDARD
FIRE TEST CERTIFICATION
N/A
BODY CAVITY RELIEF
N/A
VENT / DRAIN
NOT REQUIRED
HYDRO / PNEUMATIC TEST
API 609
GAS TEST
API 609
SEAT LEAK RATE
API 609
SEAT INJECTION
N/A
STEM INJECTION
N/A
FUGITIVE EMISSION PACKING / SEALS
REQUIRED
VALVE DATA SHEET DESIGN LIFE
10 YEARS
EXTERNAL PAINTING
MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION
3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS
Notes: 1.
Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification.
2.
Bidder to confirm that valve has a 3mm corrosion allowance.
3.
Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1.
4.
Valves shall be supplied with the ability to be locked in the fully open and closed position.
5.
Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number.
6.
Gearbox to be fully enclosed in weatherproof housing and supplied with lifetime lubrication.
APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 46 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL BONNET GASKET SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
C03A01 CHECK, LIFT TYPE, BALL, SPRING LOADED, STD PORT.(Note 4) BOLTED COVER. FLANGED - ASME B16.5 RF (Note 3) 1/ " through 1 1/ 2" ASME 300 PER ASME B16.5 API 602 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 3mm (Note 2) CS ASTM A105N F316 HARD FACED (API 12 TRIM) F316 F316 HARD FACED (API 12 TRIM) N/A SPIRAL WOUND 316 SS WITH GRAPHITE FILLER INCONEL X750 ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 N/A N/A N/A N/A NOT REQUIRED. API 602 API 602 API 602 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves shall be able to operate in the horizontal or vertical position with upward flow. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 47 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL HINGE PIN MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL BONNET GASKET SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
C03A02 CHECK, DUAL PLATE (RETAINERLESS) THROUGH DRILLED LUG WAFER TYPE TO SUIT ASME B16.5 RAISED FACE (Note 4) 2" through 24" ASME 300 PER ASME B16.5 API 594 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 API 594 3mm (Note 2) CS ASTM A216-WCB F316 HARD FACED (API 12 TRIM) 316 SS F316 HARD FACED (API 12 TRIM) N/A N/A INCONEL X750 N/A N/A N/A N/A N/A NOT REQUIRED. API 594 API 594 API 594 N/A N/A N/A 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valves shall be able to operate in the horizontal or vertical position with upward flow. 4. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 48 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL HINGE PIN MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL BONNET GASKET SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
C03A03 CHECK, DUAL PLATE (RETAINERLESS) DOUBLE FLANGED TO SUIT ASME B16.47-A RAISED FACE (Note 4) 30" through 48” ASME 300 PER ASME B16.47-A API 594 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 API 594 DIMS 30”- 36”, MFR DIMS 42”- 48” 3mm (Note 2) CS ASTM A216-WCB F316 HARD FACED (API 12 TRIM) 316 SS F316 HARD FACED (API 12 TRIM) N/A N/A INCONEL X750 N/A N/A N/A N/A N/A NOT REQUIRED. API 594 API 594 API 594 N/A N/A N/A 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valves shall be able to operate in the horizontal or vertical position with upward flow. 4. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 49 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION
C03A04 CHECK VALVE SWING CHECK, NON-SLAM TYPE, STRAIGHT, LONG FLANGED - ASME B16.5 RAISED FACE (Note 3) 6” through 12” ASME 300 PER ASME B16.5 BS 1868 BS 1868 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 BS 1868 / BS 2080 3mm (Note 2)
BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM (HINGE) MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS
ASTM A105N / ASTM A216 WCB/WCC ASTM A182 F6a STELLITE COATED ASTM A182 F6a STELLITE COATED ASTM A105N / ASTM A216 WCB/WCC ASTM A182 F6a STELLITE COATED N/A N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329
OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEATS LIFTING EYE FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS
N/A N/A N/A N/A NOT REQUIRED BS 1868 BS 1868 BS 1868 RENEWABLE SEAT INSERTS REQUIRED FOR SIZES 8” AND ABOVE OR 250kg AND HEAVIER N/A
DESIGN LIFE
10 YEARS
EXTERNAL PAINTING
MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION
3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS
Notes: 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number.
APPLICABLE PIPING CLASSES – A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 50 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
D03A01 DBB (BALL/NEEDLE/BALL), RED BORE, FLOATING BALL. BI DIRECTIONAL SPLIT BODY, ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.5 RF (Note 5) 1/ 2" through 3" C/W 1/2 " FLANGED VENT CONNECTION ASME 300 PER ASME B16.5 EEMUA 182 & API 602 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 MANUFACTURER'S STANDARD 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 (Note 3) / API 12 TRIM ASTM A479 XM-19 / 316 SS STAINLESS STEEL TYPE 316 (Note 3) / API 12 TRIM METAL TO METAL PTFE LIP SEALS / GRAPHITE (Note 4) N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 LEVER / HANDWHEEL OPERATED N/A REQUIRED AS PER ISO 10497/API 6FA / API 607 REQUIRED OS&Y, BB NEEDLE VALVE, OUTLET C/ BLIND FLANGE EEMUA 182 & API 602 EEMUA 182 & API 602 EEMUA 182 & API 602 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A01E2B & A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 51 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BI-DIRECTIONAL BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM
D03A02 DBB (BALL/NEEDLE/NEEDLE), RED BORE, TRUNNION MTD NO ANTI STATIC, ANTI BLOWOUT STEM FLANGED - ASME B16.5 RAISED FACE (Note 5) 2" through 2", 20MM BORE, 1/2" NPTF VENT CONNECTION ASME 300 PER ASME B16.5 EEMUA 182 & API 602 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 MANUFACTURER'S STANDARD 3mm (Note 2)
SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL CS ASTM A105N OBTURATOR MATERIAL STAINLESS STEEL TYPE 316 (Note 3) / API 12 TRIM STEM MATERIAL ASTM A479 XM-19 / 316 SS SEAT MATERIAL STAINLESS STEEL TYPE 316 (Note 3) / API 12 TRIM SEAT INSERT MATERIAL METAL TO METAL SEAL MATERIAL PTFE LIP SEALS / GRAPHITE (Note 4) SPRING MATERIAL N/A BOLTING MATERIAL ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 SPECIFIC REQUIREMENTS OPERATION LEVER OPERATED NUMBER OF TURNS (OPEN TO CLOSED) VENDOR TO ADVISE FIRE TEST CERTIFICATION REQUIRED AS PER ISO 10497/API 6FA / API 607 BODY CAVITY RELIEF REQUIRED VENT / DRAIN 1/2" NPTF VENT CONNECTION C/W PLUG HYDRO / PNEUMATIC TEST EEMUA 182 & API 602 GAS TEST EEMUA 182 & API 602 SEAT LEAK RATE EEMUA 182 & API 602 SEAT INJECTION N/A STEM INJECTION N/A FUGITIVE EMISSION PACKING / SEALS REQUIRED GENERAL REQUIREMENTS DESIGN LIFE 10 YEARS EXTERNAL PAINTING MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µM, RAL 000 70 00 MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Valve to be supplied with Tungsten Carbide coating on obturator and seats. 4. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures. 5. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 6. Valves shall be supplied with the ability to be locked in the fully open and closed position. 7. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number.
APPLICABLE PIPING CLASSES – A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 52 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
G03A01 GATE, OS&Y, RISING STEM, STD PORT, SOLID WEDGE. BOLTED BONNET FLANGED - ASME B16.5 RF (Note 3) 1/2 " through 2" ASME 300 PER ASME B16.5 API 602 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 3mm (Note 2) CS ASTM A105N F316 HARD FACED (API TRIM 12) F316 F316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 HANDWHEEL N/A N/A N/A NOT REQUIRED. API 602 API 602 API 602 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves shall be supplied with the ability to be locked in the fully open and closed position. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 53 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
G03A02 GATE, OS&Y, RISING STEM, STD PORT, FLEXIBLE WEDGE. BOLTED BONNET FLANGED - ASME B16.5 RF (Note 3) 3" through 8" ASME 300 PER ASME B16.5 API 600 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 3mm (Note 2) CS ASTM A216-WCB F316 HARD FACED (API TRIM 12) F316 F316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 HANDWHEEL N/A N/A N/A NOT REQUIRED. API 600 API 600 API 600 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves shall be supplied with the ability to be locked in the fully open and closed position. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 54 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
G03A03 GATE, OS&Y, RISING STEM, STD PORT, FLEXIBLE WEDGE. BOLTED BONNET FLANGED - ASME B16.5 RF (Note 3) 10" through 24" ASME 300 PER ASME B16.5 API 600 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 3mm (Note 2) CS ASTM A216-WCB F316 HARD FACED (API TRIM 12) F316 F316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 GEAR (Note 6) VENDOR TO ADVISE N/A N/A NOT REQUIRED. API 600 API 600 API 600 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves shall be supplied with the ability to be locked in the fully open and closed position. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. 6. Gearbox to be fully enclosed in weatherproof housing and supplied with lifetime lubrication. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 55 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE
G03A04 GATE, OS&Y, RISING STEM, STD PORT, FLEXIBLE WEDGE. BOLTED BONNET FLANGED - ASME B16.47-A RF (Note 3) 30" through 48"
VALVE RATING
ASME 300 PER ASME B16.47-A
DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM
ASME B16.34 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 DIMS 30”- 36”, MFR DIMS 42” – 48” 3mm (Note 2)
SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
CS ASTM A216-WCB F316 HARD FACED (API TRIM 12) F316 F316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 GEAR (Note 6) VENDOR TO ADVISE N/A N/A NOT REQUIRED. REQUIRED VENDOR TO ADVISE VENDOR TO ADVISE N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves shall be supplied with the ability to be locked in the fully open and closed position. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. 6. Gearbox to be fully enclosed in weatherproof housing and supplied with lifetime lubrication. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 56 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
GL03A01 GLOBE, OS&Y, STD PORT, TAPERED PLUG TYPE DISC T-BODY, BOLTED BONNET FLANGED - ASME B16.5 RF (Note 3) 1/2" through 1 1/2 " ASME 300 PER ASME B16.5 API 602 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 3mm (Note 2) CS ASTM A105N F316 HARD FACED (API TRIM 12) F316 F316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 HANDWHEEL N/A N/A N/A NOT REQUIRED. API 602 API 602 API 602 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves shall be supplied with the ability to be locked in the fully open and closed position. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 57 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
GL03A02 GLOBE, OS&Y, STD PORT, TAPERED PLUG TYPE DISC T-BODY, BOLTED BONNET FLANGED - ASME B16.5 RF (Note 3) 2" through 6" ASME 300 PER ASME B16.5 BS 1873 ASTM B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 3mm (Note 2) CS ASTM A216 Gr WCB F316 HARD FACED (API TRIM 12) F316 F316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 HANDWHEEL N/A N/A N/A NOT REQUIRED. BS 1873 BS 1873 BS 1873 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves shall be supplied with the ability to be locked in the fully open and closed position. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 58 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY/BONNET MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
GL03A03 GLOBE, OS&Y, STD PORT, TAPERED PLUG TYPE DISC T-BODY, BOLTED BONNET FLANGED - ASME B16.5 RF (Note 3) 8" ASME 300 PER ASME B16.5 BS 1873 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS YES AS PER NACE MR0175/ISO 15156 ASME B16.10 3mm (Note 2) CS ASTM A216-WCB F316 HARD FACED (API TRIM 12) F316 F316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE PACKING WITH ANTI-EXTRUSION RINGS N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 GEAR (Note 6) VENDOR TO ADVISE N/A N/A NOT REQUIRED. BS 1873 BS 1873 BS 1873 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 4. Valves shall be supplied with the ability to be locked in the fully open and closed position. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. 6. Gearbox to be fully enclosed in weatherproof housing and supplied with lifetime lubrication. APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 59 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM OPEN DRAINS SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL PACKING WITH ANTI-EXRTRUSION RINGS SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
M03A01 MONOFLANGE DBB VALVE, NEEDLE/NEEDLE/NEEDLE TYPE. (Note 3) ONE PIECE FLANGED - ASME B16.5 RF (Note 4) x FNPT. 2" X 1/2" C/W 1/4" NPTF VENT CONNECTION ASME 300 PER ASME B16.5 EEMUA 182 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), YES AS PER NACE MR0175/ISO 15156 MANUFACTURER'S STANDARD 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 HARD FACED (API TRIM 12) F316 STAINLESS STEEL TYPE 316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 HANDWHEEL OPERATED N/A REQUIRED AS PER ISO 10497/API 6FA / API 607 N/A NEEDLE VALVE, C/W PLUG EEMUA 182 EEMUA 182 EEMUA 182 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Primary block valve (needle) shall be OS&Y, bolted bonnet type 4. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A01E2B & A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 60 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
VALVE DATA SHEET VALVE INFORMATION VALVE TAG NUMBER VALVE TYPE BODY PATTERN END CONNECTIONS NOMINAL SIZE RANGE VALVE RATING DESIGN SPECIFICATION / QUALITY LEVEL REFERENCE STANDARD DESIGN PRESSURE DESIGN TEMPERATURE DESIGN DIFFERENTIAL PRESSURE SERVICE MEDIUM OPEN DRAINS SOUR SERVICE FACE TO FACE DIMENSIONS CORROSION ALLOWANCE MATERIALS OF CONSTRUCTION BODY MATERIAL OBTURATOR MATERIAL STEM MATERIAL SEAT MATERIAL SEAT INSERT MATERIAL SEAL MATERIAL PACKING WITH ANTI-EXRTRUSION RINGS SPRING MATERIAL BOLTING MATERIAL SPECIFIC REQUIREMENTS OPERATION NUMBER OF TURNS (OPEN TO CLOSED) FIRE TEST CERTIFICATION BODY CAVITY RELIEF VENT / DRAIN HYDRO / PNEUMATIC TEST GAS TEST SEAT LEAK RATE SEAT INJECTION STEM INJECTION FUGITIVE EMISSION PACKING / SEALS GENERAL REQUIREMENTS DESIGN LIFE EXTERNAL PAINTING
M03A02 MONOFLANGE DBB VALVE, NEEDLE/NEEDLE/NEEDLE TYPE. (Note 3) ONE PIECE FLANGED - ASME B16.5 RF (Note 4) x FNPT. 1/2" X 1/2" C/W 1/4" NPTF VENT CONNECTION ASME 300 PER ASME B16.5 EEMUA 182 ASME B16.34 FULLY RATED PER ASME B16.34 (Note 1) -2 / 100 °C FULL DIFFERENTIAL PRESSURE PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), YES AS PER NACE MR0175/ISO 15156 MANUFACTURER'S STANDARD 3mm (Note 2) CS ASTM A105N STAINLESS STEEL TYPE 316 HARD FACED (API TRIM 12) F316 STAINLESS STEEL TYPE 316 HARD FACED (API TRIM 12) N/A CORROSION INHIBITED, DIE FORMED FLEXIBLE GRAPHITE N/A ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329 HANDWHEEL OPERATED N/A REQUIRED AS PER ISO 10497/API 6FA / API 607 N/A NEEDLE VALVE, C/W PLUG EEMUA 182 EEMUA 182 EEMUA 182 N/A N/A REQUIRED 10 YEARS MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION 3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS Notes 1. Bidder to confirm that valve is fully rated for range of coincidental design temperatures and pressures shown in this specification. 2. Bidder to confirm that valve has a 3mm corrosion allowance. 3. Primary block valve (needle) shall be OS&Y, bolted bonnet type 4. Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1. 5. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag number. APPLICABLE PIPING CLASSES - A01E2B & A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 61 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
SPECIAL PIPING ITEM DATA SHEET SPECIAL PIPING ITEM INFORMATION SP-P002 – PADDLE BLANK / SPACER SET 300# CARBON STEEL
MATERIALS PADDLE BLANK / SPACER SET MATERIAL CERTIFICATION SERVICE MEDIUM
CARBON STEEL ASTM A516 Gr 70 3.1 CERTS PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS
GENERAL REQUIREMENTS 1. Dimensions are in millimetres 2. Paddle blank and spacer to suit ASME B16.47 Series A flanges. 3. Corrosion allowance 3.0mm FOR INFORMATION ONLY Sketch and design information copied from document 00100W-C-G0-G000-PE-DSK-0001 Rev 0
APPLICABLE PIPING CLASSES – A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 62 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
SPECIAL PIPING ITEM DATA SHEET SPECIAL PIPING ITEM INFORMATION SP-P006 – ORIFICE FLANGE SET 300# CARBON STEEL
MATERIALS FLANGES / FLANGED PIPET NIPPLE MATERIAL CERTIFICATION SERVICE MEDIUM
ASTM A105N ASTM A106-B OR API 5L-BQ 3.1 CERTS PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS
GENERAL REQUIREMENTS 1. Flanges, flanged pipets and nipples shall comply fully with Long Description requirements contained in this Specification. 2. Flanged pipets are permissible for the outlet fitting. 3. Orifice flanges shall be supplied complete with the flanged butt weld outlet fitting. 4. Orifice flanges shall be supplied with two taps, one per flange, extended if necessary to avoid a clash of tap flanges and valves. 5. Flanged butt weld outlet fitting shall be welded to the orifice flange with a full penetration weld to a COMPANY-approved WPS. The weld shall be subjected to 100% magnetic particle inspection. FOR INFORMATION ONLY Sketch and design information copied from document 00100W-C-G0-G000-PE-DSK-0002 Rev 0 APPLICABLE PIPING CLASSES – A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 63 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
SPECIAL PIPING ITEM DATA SHEET SPECIAL PIPING ITEM INFORMATION SP-P012 – BLEED RING 300# CARBON STEEL
MATERIALS BLEED RING MATERIAL CERTIFICATION SERVICE MEDIUM
ASTM A105N 3.1 CERTS PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS
GENERAL REQUIREMENTS 1. Raised faces (both sides) of bleed ring shall be machined in accordance with dimensions of ASME B16.5, Class 300. 2. Surface roughness and gramophone finish shall comply with requirements of ASME B16.5 section 6.4.5. 3. ½” NPT 316 stainless steel hex head plugs (2 off) to be supplied with bleed ring.
FOR INFORMATION ONLY Sketch and design information copied from drawing 065524-N-DG-DG02-PE-DST-0001-001 APPLICABLE PIPING CLASSES – A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 64 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
SPECIAL PIPING ITEM DATA SHEET SPECIAL PIPING ITEM INFORMATION SP-P014 – Y-TYPE STRAINER 300# CARBON STEEL DESCRIPTION
STRAINER – Y-TYPE
END CONNECTIONS
FLANGED - ASME B16.5 RF (Note 1)
DRAIN CONNECTION
1” FLANGED C/W BLIND
NOMINAL SIZE RANGE
2” through 8”
FLANGE RATING
ASME 300 PER ASME B16.5
ELEMENT MESH SIZE
TO BE ADVISED
DESIGN PRESSURE
FULLY RATED PER ASME B16.34
DESIGN TEMPERATURE
-2 / 100 °C
SERVICE MEDIUM
PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS
SOUR SERVICE
YES AS PER NACE MR0175/ISO 15156
FACE TO FACE DIMENSIONS
MANUFACTURER STANDARD
CORROSION ALLOWANCE
3mm (Note 2)
MATERIALS OF CONSTRUCTION BODY MATERIAL
CS ASTM A105N / A216-WCB
FLANGE MATERIAL
CS ASTM A105N / A216-WCB
ELEMENT MATERIAL
STAINLESS STEEL TYPE 316
TOP GASKET MATERIAL
MANUFACTURER STANDARD
DRAIN GASKET MATERIAL
GASKET, 316L SS-FG, SPIRAL WOUND LOW STRESS, 1/8" (3.2 MM) THK, 316L SS INNER RING, 316L SS OUTER RING, CL150, B16.5, B16.20
BOLTING MATERIAL
ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329
SPECIFIC REQUIREMENTS ELEMENT MAINTENANCE
MUST BE POSSIBLE WITHOUT REMOVING STRAINER FROM PIPING
DETAILED DRAWING
REQUIRED WITH BID
DIRECTION OF FLOW
TO BE INDICATED ON STRAINER HOUSING
IDENTIFICATION TAG
STAINLESS STEEL IDENTIFICATION TAG REQUIRED – TO SHOW SP NUMBER, NOMINAL SIZE, MANUFACTURER NAME, PO NUMBER AND PO ITEM NUMBER
HYDRO / PNEUMATIC TEST
HYDROTEST PRESSURE = 75.15 barg
GENERAL REQUIREMENTS DESIGN LIFE
10 YEARS
EXTERNAL PAINTING
MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION
3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS
Notes: 1.
Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1.
2.
Bidder to confirm that valve has a 3mm corrosion allowance.
FOR INFORMATION ONLY Design information based on document 00102W-S-DG-DG11-PE-DAS-5003 APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 65 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
SPECIAL PIPING ITEM DATA SHEET SPECIAL PIPING ITEM INFORMATION SP-P016 – BASKET STRAINER 300# CARBON STEEL DESCRIPTION
STRAINER – BASKET TYPE
END CONNECTIONS
FLANGED - ASME B16.5 RF (Note 1)
DRAIN CONNECTION
1” FLANGED C/W BLIND
NOMINAL SIZE RANGE
2” through 24”
FLANGE RATING
ASME 300 PER ASME B16.5
ELEMENT MESH SIZE
TO BE ADVISED
DESIGN PRESSURE
FULLY RATED PER ASME B16.34
DESIGN TEMPERATURE
-2 / 100 °C
SERVICE MEDIUM
PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS
SOUR SERVICE
YES AS PER NACE MR0175/ISO 15156
FACE TO FACE DIMENSIONS
MANUFACTURER STANDARD
CORROSION ALLOWANCE
3mm (Note 2)
MATERIALS OF CONSTRUCTION BODY MATERIAL
CS ASTM A105N / A216-WCB
FLANGE MATERIAL
CS ASTM A105N / A216-WCB
ELEMENT MATERIAL
STAINLESS STEEL TYPE 316
TOP GASKET MATERIAL
MANUFACTURER STANDARD
DRAIN GASKET MATERIAL
GASKET, 316L SS-FG, SPIRAL WOUND LOW STRESS, 1/8" (3.2 MM) THK, 316L SS INNER RING, 316L SS OUTER RING, CL150, B16.5, B16.20
BOLTING MATERIAL
ASTM A193 B7M / A194 2HM HOT DIP GALV. TO ASTM F2329
SPECIFIC REQUIREMENTS ELEMENT MAINTENANCE
MUST BE POSSIBLE WITHOUT REMOVING STRAINER FROM PIPING
DETAILED DRAWING
REQUIRED WITH BID
DIRECTION OF FLOW
TO BE INDICATED ON STRAINER HOUSING
IDENTIFICATION TAG
STAINLESS STEEL IDENTIFICATION TAG REQUIRED – TO SHOW SP NUMBER, NOMINAL SIZE, MANUFACTURER NAME, PO NUMBER AND PO ITEM NUMBER
HYDRO / PNEUMATIC TEST
HYDROTEST PRESSURE = 75.15 barg
GENERAL REQUIREMENTS DESIGN LIFE
10 YEARS
EXTERNAL PAINTING
MIN 3 COATS, OVERALL DFT NOT LESS THAN 150µm, RAL 000 70 00
MATERIAL CERTIFICATION
3.1 CERTS FOR PRESSURISED PARTS, 2.2 CERTS FOR OTHER PARTS
Notes: 1.
Flange surface finish to be 3.2 to 6.3 microns roughness per ASME B46.1.
2.
Bidder to confirm that valve has a 3mm corrosion allowance.
FOR INFORMATION ONLY Design information based on document 00102W-S-DG-DG11-PE-DAS-5001 APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 66 of 67
RUMAILA PROJECT SPECIFICATION FOR BROWNFIELD PIPING CLASS – A03E2B
SPECIAL PIPING ITEM DATA SHEET SPECIAL PIPING ITEM INFORMATION SP-P018 – FLANGE ISOLATION KIT DESCRIPTION
FLANGE ISOLATION KIT
FLANGE SPECIFICATION
FLANGED - ASME B16.5 RAISED FACE FOR SIZES UP TO 24”
FLANGE SPECIFICATION
FLANGED - ASME B16.47 SERIES A RAISED FACE FOR SIZES OVER 24”
NOMINAL SIZE RANGE
1/2” through 48”
FLANGE RATING
ASME 300 PER ASME B16.5 / B16.47A
FLANGE TYPE
RAISED FACE
DESIGN PRESSURE
FULLY RATED PER ASME B16.5 / B16.47A
DESIGN TEMPERATURE
-2 / 100 °C
SERVICE MEDIUM
PRODUCED OIL & GAS, WATER INJECTION (SOURCE WATER), OPEN DRAINS
SOUR SERVICE
YES AS PER NACE MR0175/ISO 15156
DEFAULT SCHEDULE TABLE
NPS WT (mm) SCH SPECIFIC REQUIREMENTS MANUFACTURER
PIKOTEK
KIT REQUIRED
YES, INCLUDING GASKET, SLEEVES AND WASHERS
KIT DESCRIPTION
PIKOTEK VCS (VERY CRITICAL SERVICE)
MATERIALS OF CONSTRUCTION REQUIRED SEAL MATERIAL
TEFLON, SPRING-ENERGIZED (STANDARD)
GASKET INSULATING MATERIAL
NEMA GRADE G-10 GLASS-REINFORCED EPOXY LAMINATE MATERIAL (STANDARD)
GASKET TYPE
F
GASKET STYLE
VCS
GASKET SEAL ELEMENT
PTFE
WASHERS
DOUBLE WASHER = DW
WASHER MATERIAL
HARDENED COATED STEEL = HCS
INSULATING SLEEVE MATERIAL
MYLAR
FLANGE ID
REFER DEFAULT SCHEDULE TABLE
GENERAL REQUIREMENTS DESIGN LIFE
10 YEARS
FOR INFORMATION ONLY Torque and tension figures for Pikotek VCS flange isolation kits are shown in the Flange Management Procedure 0000BF-C-G0-G000-PE-PRO-0001
APPLICABLE PIPING CLASSES - A03E2B
0000RP-C-G0-G000-PE-SPC-0002 Rev B04
January 2016
This document is the property of Rumaila Field Develops Projects. It must not be stored, reproduced or disclosed to others without written authorisation from the Company
Page 67 of 67
-Electronically Approved Drawing-Checked: Panicucci A., Approved: Colzi R.-Internal DT-'N'
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