Zj15 Drilling Rig Parts Manual.pdf

ZJ15 Drilling Rig

Add:#1, SJ Road, Jingzhou, Hubei 434024, China Tel:86-716-8429169 Fax: 86-716-8427888 Http://www.sjpetro.com E-mail:[email protected]

Parts Manual

Operation and Maintenance Manual

Project title: ZJ15 Drilling Rig Document title: Parts Manual Manufacturer: SJ Petroleum Machinery CO. Material code: ZJ015SKLZC002 Sales order NO.: 3194 Serial NO.: 1305177

Table of contents S/N

Drawing NO.

Description

Pages

1.

ZJ015SKLZC002

General description

1-2

2.

Z01020000189AA

Power system

3-5

3.

Z01140000001AA

Transfer case assembly

6-8

4.

Z02010600004AA

Sling assembly

9-10

5.

Z02030000042AA

Steering mechanism

11-12

6.

Z02030900001AA

Steering power assist cylinder

13-15

7.

Z02040000003AA

Rear suspension assembly

16-17

8.

Z02040000004AA

Air suspension assembly of 5th axle 18-19 (right)

9.

Z02040000005AA

Front suspension assembly

20-21

10.

Z02040000006AA

Air suspension assembly of 5th axle (left) 22-23

11.

Z03010000116AA

Main drum

24-26

12.

Z03020000037AA

Brake system of main drum

27-29

13.

Z03030000021AA

Sand drum

30-32

14.

Z03040000010AA

Brake system of sand drum

33-36

15.

Z03060600001AA

Drawworks chain guard

37-38

16.

Z03070000002AA

Right angle gear box

39-42

17.

Z03080000003AA

Water spraying cooled lines

43-45

18.

Z03100000002AA

Chain guard of hydrobrake

46-47

19.

Z03100000004AA

22''SR model hydrobrake

48-51

20.

Z03110000170AA

Water circulation system

52-54

21.

Z04000000618AA

Mast assembly

55-56

22.

Z04120000145AA

Crown block assembly

57-58

23.

Z04160000228AA

Racking board assembly

59-60

24.

Z04170000029AA

Centralizer, telescoping cylinder

61-62

25.

Z04190000006AA

Tong counterbalance unit

63-64

26.

Z04200000003AA

Cathead cylinder at driller’s side

65-66

27.

Z04210000043AA

Guyline assembly

67-68

28.

Z04230000137AA

Mast foundation assembly

69-70

29.

Z05010000307AA

Folding substructure assembly 5.5m

71-73

30.

Z06020000003AA

Lower chain case

74-78

31.

Z06030000080AA

Upper chain case

79-81

32.

Z06070000242AA

Schematic diagram of driving system

82-83

33.

Z07000000003AA

Raising cylinder

84-86

34.

Z07000000124AA

Schematic diagram of hydraulic system

87-89

35.

Z07130000004AA

Telescoping cylinder

90-91

36.

Z07140000004AA

Jack cylinder

92-94

37.

Z07150000002AA

Cathead cylinder

95-97

38.

Z07150000003AA

Cathead cylinder

98-100

39.

Z07170000004AA

Hydraulic oil tank

101-102

40.

Z08200000001AA

Crown protection air cylinder

103-104

41.

Z08210000002AA

Front axle drive control air cylinder 105-106 assembly

42.

Z08240000001AA

Valve saver

107-108

43.

Z08270000003AA

Chassis air system diagram

109-110

44.

Z08280000205AA

Air system diagram of carrier

111-113

45.

Z09000000245AA

Electric system diagram

114-118

46.

Z15010000197AA

Standpipe assembly

119-120

47.

Z16120000071AA

150t traveling block and hook assembly

121-122

48.

Z16120101014AA

150t traveling block

123-124

49.

Z16120200001AA

Hook assembly

125-126

50.

Z16140000004AA

ZP275 rotary table assembly

127-129

51.

Z16160100009AA

ATD-324-H push disc clutch

130-131

Page-1 ZJ15 Drilling Rig Parts Manual

Page-2 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4 5 6 7 8 9 10

Drawing NO. ZJ015SKLZC002 Z01000000192AA Z02000000117AA Z03000000214AA Z04000000615AA Z05010000307AA Z06000000170AA Z07000000363AA Z08000000271AA Z09000000245AA Z16000000336AA

Description General description Power system Chassis system Drawworks system Mast system Substructure system Driving system Hydraulic system Air system Electric system Public unit

Qty. 1 1 1 1 1 1 1 1 1 1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

更改文件号Page-3 ZJ15 Drilling Rig Parts Manual

分区

Z01020000189AA

17 49 48

A

8

9

10 11 12 13 14

15

19

18

21 22 23

20

26

25

24

27 28

29 30

年月日

31 32 33

A

7 B

B

6 C

(1556)

C

D

D

~586

5

4

E

E

3 2 1

F 245

F

G

G

A向

3103

H

52 50 I

45

44

43

42 41 40 39

53

38 46

54

51

36

37

35

34

55

47

16

J

K

OUT

L

790

IN

M

N

O

Z01020000189AA Power system

P

55 54 53 52 S523-01050084G4 51 50 49

序 号 1

2

3

4

5

6

编

码

Z01070000002AA P4100100AA P1300001AA P2001095AA Z01020400145AA Z01020300004AA P2201224AA

图 12

号

传动箱油底壳放油装置

1 组件

3.1

3.1

5 20 M18X1.5-9/16″接头 2 20 9/16"堵头 5 20 M5610AR变速箱配件

1 组件

出中冷气管支架 1 组件 螺栓

6 45

名

数 量

称

13

P0200778AA 48 Z01020101012AA 47 P4100371AA 46 Z01090000002AA 45 D720-11040001 Z01020100004AA 44 D3910013002 P6200316AA 43 D721-10000044 4314532030 42 GB91-86 4311700016 41 GB6180-86 4313000016 40 GB93-87 4303316060 39 GB31.1-88 Z01070000001AA 38 D720-10200003 P7204454AA 37 Z01080000006AA 36 D723-10030002 Z01180000001AA 35 XJ450-1.2.2.0 Z01020000036AA 34 D6010012002 5402650176 33 9418898 5402650175 32 9421590 4309300010 31 GB6170-86 4313000010 30 GB93-87 4313400010 29 GB96-85 P2200176AA 28 XJ450-1.1.2 5402650452 27 4W2290 5402650123 26 5181902 5402650174 25 69829 4900450025 24 6753364 4900450023 23 6750468 4900450024 22 6751516 5402650105 21 9409056 5402650173 20 6N9829 P0200412AA 19 D610-05200012 18 ALLISION M5620AR 5401250028 Z01100000066AA 17 Z01200100016AA 16 2500150026 15 CAT C15 P1100856AA 14 S631-01040034 P1300761AA 13 P1300762AA 12 P1300763AA 11 P1300764AA 10 9 P1300760AA 8 Z01020300009AA 7 Z01060000040AA 6 ZL0901-00 5001550017 5 GB6170-86 4309300012 4 GB93-87 4313000012 3 GB5783-86 4301312055 2 D810-10000014 P1000410AA 1 P6206407AA 借用 序 编 码 图 号 号 未 加工尺寸公差：孔H12；轴h12；长度Js或js12 注 非加工尺寸公差：Js或js15 技 形状和位置公差：B级 倒角：

规 范

0.96 0.96

借用 设 计

材

料

单件 总计 备注 重 量

圆角： 圆角半径： 粗糙度：

1 45

3.9

变矩器加油口

1 组件

2.93 2.93

取暖器接头

3 20

0.85 2.55

燃油管路示意图 1 组件 发动机安装梁 1 组件

工艺

审核

批准

H 借用

0.1

0.1

借用 外购

开槽螺母M16

1 Q235

外购

弹簧垫圈16

1 65Mn

带孔螺栓M16X60

1 35

外购 I 外购

发动机油底壳放油装置

1 组件

1.96 1.96

借用

油门控制器支架

1 -5/Q235

0.82 0.82

借用

热交换器连接

1 组件

17.4 17.4

借用

下坡减速器安装

1 组件

3.75 3.75

借用

发动机变扭器支承架 垫圈7/16″

1 组件

126

12

0.0001 0.0012

进口

7/16″-14UNC螺栓

12

0.01 0.012

进口

螺母M10

12 Q235

0.001 0.012

外购

弹簧垫圈10

12 65Mn

0.00028

0.0336

外购

平垫圈10

12 35

0.0008 0.096

外购

双头螺栓

21 35

0.079 1.659

借用

连接圈

1

5.775 5.775

进口 K

密封衬垫

2

0.0001 0.0002

进口

内大方螺栓

12

0.001 0.012

进口

垫板

1

0.2

0.02

进口

挠性钢片

4

0.0002 0.0008

进口

挠性钢片

1

0.0001 0.0001

进口

螺栓

12 35

0.002 0.024

进口

定位套

1

0.35 0.35

进口

法兰盘

1 35Mn(或40Cr）

5

变速箱

1 组件

消声器安装

1 组件

40.15 40.15

空气滤及支架

1 组件

8.56 8.56

128.99

补心

1 20

进气接头

1 黄铜

打气泵接头

1 20

单向阀接头

1 20

进气接头

1 黄铜

进口 0.178 0.178

0.85 0.85

进中冷器管支架 1 组件

0.58 0.58

借用 M

N

水箱支撑

1 组件

C15发动机配套件总成

1 组件

螺母M12

8 Q235

弹垫12

8 65Mn

外购

螺栓M12X55

8 35

外购

橡胶垫 连接板

2 -6/橡胶I-2 2 -10/Q235

数 量

称

L

进口

发动机与球阀接头 1 20

名

J

5

发动机总成（540HP） 1 组件

外购

材

料

0.054 0.054

借用

8.4

借用

8.4

O

单件 总计 备注 重 量

组件 材

共

料

1

发动机与变扭器连接安装

数量 重 量 比 例

1:6 第

张 new

15

借用

7.71 7.71

开口销 3.2X30 1 20

1 标准化

3.9

3.73 3.73

2 -12/橡胶I-2

橡胶垫

阶段标记

校对

14

连接法兰

1

张

动力系统 XJ550修井机 Z01020000189AA 16

P

Page-4 ZJ15 Drilling Rig Parts Manual

Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Drawing NO. Z01020000189AA Z01020000189AA P6206407AA P1000410AA 4301312055 4313000012 4309300012 5001550017 Z01060000040AA Z01020300009AA P1300760AA P1300764AA P1300763AA P1300762AA P1300761AA P1100856AA 2500150026 Z01200100016AA Z01100000066AA P0200412AA 5402650173 5402650105 4900450024 4900450023 4900450025 5402650174 5402650123 5402650452 P2200176AA 4313400010 4313000010 4309300010 5402650175 5402650176 Z01020000036AA

36

Z01180000001AA

37 38 39 40 41 42 43 44 45

Z01080000006AA P7204454AA Z01070000001AA 4303316060 4313000016 4311700016 4314532030 P6200316AA Z01020100004AA

Description Power system Connection of engine and transmission Connection plate Rubber pad Bolt M12X55 Spring washer 12 Nut M12 Unitized part KS105 of CAT C15 engine Support, radiator Support, inter-cooler pipe Fitting, engine and ball valve Air filling fitting Fitting, check valve 7/8"-14UNF-NPT1/2 Air filling fitting 7/8"-14UNF-NPT3/4 bushing Engine assembly（540HP） Installation of air filter Muffler installation Flange disc Location sleeve Bolt Flexible steel piece Flexible steel piece Base plate Allen bolt Seal pad Connection ring Stud bolt GB96 large washer M10 Spring washer 10 Nut M10 Bolt 7/16"-14UNC Washer 7/16" Support, engine torque converter Support, control valve of retarder and installation Connection of heat exchanger Support, throttle controller Oil draining unit, sump of engine Eye bolt M16X60 Spring washer 16 GB6181 hex slotted thin nut M16 Cotter pin φ3.2X30 Rubber pad Installation beam of engine

Qty.

2 2 8 8 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 1 4 1 12 2 1 21 12 12 12 12 12 1 1 1 1 1 1 1 1 1 2 1

Page-5 ZJ15 Drilling Rig Parts Manual

Item NO. 46 47 48 49 50 51 52 53 54 55

Drawing NO. Z01090000002AA P4100371AA Z01020101012AA P0200778AA P2201224AA Z01020300004AA Z01020400145AA P2001095AA P1300001AA P4100100AA

Description Schematic diagram of fuel lines Fitting, warmer Oil filling port, torque converter Connection flange Bolt Support, outlet cooler pipe Spare parts, M5610AR transmission 9/16" plug M18X1.5-9/16'' fitting φ22 hose fitting

Qty. 1 3 1 1 6 1 1 5 2 5

56

Z01070000002AA

Oil draining unit, sump of left transmission

1

57

5401250028

M5620AR hydraulic transmission

1

Page-6 ZJ15 Drilling Rig Parts Manual

Page-7 ZJ15 Drilling Rig Parts Manual

Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Drawing NO. Z01140000001AA P8200051AA Z01140200001AA 4301312035 4313100012 P0200204AA Z01140300001AA 4500100194 P3000043AA P0100204AA 5300100584 P1700293AA 5300200064 P2400279AA P6001773AA P6201000AA P7000076AA 5300100572 P0100205AA P1700288AA 4500100201 4312900075 4313600075 P2400280AA 4900500022 P1700289AA 4301310025 4313000010 P3000044AA P0100206AA P0200202AA 4500100221 P1700294AA P3000045AA QBJ120104 4301212050

36

Z01140400001AA

37 38 39 40 41 42 43 44

Z01040000008AA Z01030300003AA 5400100011 4301308020 4313000008 P0100207AA P1700291AA Z01140700001AA

Description Transfer case assembly Case body Top cover Bolt M12x35 Washer 12 (Input) output flange Coupling assembly Bearing 30222 Input gear Upper large end cover O ring 7x290 Adjusting shim Sealing ring FB100x125x12B Input shaft Cover plate Locking shim Bearing seat O ring 7x258 Small end cover Adjusting shim Bearing 30316 Round nut M75X2 Washer 75 Intermediate shim Reversible cycloid gear pump Seal shim Bolt M10x25 Washer 10 Intermediate gear Lower large end cover Output flange Bearing 32028 Adjusting shim Output gear Screw plug NPT1/2 Bolt M12x45 Operation mechanism on and under deck Operation mechanism of rotary table Lubrication system Air filter Bolt M8x20 Washer 8 Side cover Seal shim Operation locking unit

Qty. 1 1 24 62 1 4 3 1 1 2 2 1 1 2 5 1 1 1 1 1 1 1 1 1 1 6 14 1 1 3 2 1 1 3 38 1 1 1 1 14 14 1 1 2

Page-8 ZJ15 Drilling Rig Parts Manual

Item NO. 45 46 47 48 49

Drawing NO. P1700292AA Z08210000002AA P6201001AA 4300510030 P0200331AA

Description Seal shim Front axle drive control assembly Press plate Bolt M10x30 Input flange

Qty. 1 1 3 8 1

Page-9 ZJ15 Drilling Rig Parts Manual

Page-10 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z02010600004AA

Sling assembly

1

Z02010600002AA

Pad eye

2

2

4300824070

Bolt M24X70

8

3

4309300024

Nut M24

8

4

4313000024

Washer 24

8

5

P6001555AA

Connection plate

2

6

Z02010600003AA

Rear sling

1

Page-11 ZJ15 Drilling Rig Parts Manual

Page-12 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z02030000042AA

Steering mechanism

1

Z02030100004AA

Steering gear assembly

1

2

Z02030200006AA

Support, steering gear

1

3

P2001174AA

Pin shaft, connection arm

3

4

Z02030500002AA

Front connection arm （left）

1

5

Z02030700001AA

Connection pipe

1

6

Z02030800001AA

Steering connection rod assembly

1

7

Z02030900001AA

Steering power assist cylinder asssembly

2

8

4300808025

Bolt M8X25

8

9

Z02030500003AA

Rear connection arm

1

10

Z02031000002AA

Support, rear connectiona arm

3

11

Z02030700002AA

Steering tie rod assembly (rear)

3

12

Z02030902001AA

Left support, PTO cylinder

1

13

Z02031100001AA

Cross tie rod

1

14

4303918060

Eye bolt M18X1.5X60

4

15

4316900017

Slotted nut M18X1.5

4

16

4314504028

Cotter pin 4X28

4

17

Z02030500001AA

Front connection arm （right）

1

18

Z02030902002AA

Right support, PTO cylinder

1

Page-13 ZJ15 Drilling Rig Parts Manual

Page-14 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z02030900001AA

Steering power assisting cylinder

1

P2200195AA

Screw plug, pin seat

1

2

P9000029AA

Spring

1

3

P0900031AA

Spherical hinge

2

4

P2000143AA

Spherical pin

1

5

P1000126AA

Washer, spherical pin

1

6

P1200137AA

Nut, spherical pin

1

7

P7100144AA

Slip seat

1

8

P6200584AA

Slip

1

9

P2200192AA

Clamping bolt

6

10

P7100147AA

Spring seat

1

11

P7100146AA

Seat, spherical pin

1

12

P0900033AA

Clamping piece

1

13

P2200194AA

Locking bolt

1

14

P2300009AA

Piston rod

1

15

P0900032AA

Retaining ring

1

16

P1000127AA

Retaining ring

1

17

P1700089AA

Sealing ring

1

18

P1700088AA

Sealing ring

1

19

P1700087AA

Sealing ring

1

20

P1700086AA

O ring

1

21

P2000145AA

Plug, cylinder

1

22

P0700007AA

Piston, cylinder

1

23

P1100199AA

Anti-friction ring

1

24

P1700085AA

O ring

1

25

Z02030901002AA

Cylinder body

1

26

P7100142AA

Connection seat

1

27

P2000139AA

Pin shaft

1

Page-15 ZJ15 Drilling Rig Parts Manual 28

P2200188AA

Bolt, end cover

1

29

4101800008

Grease nipple M10X1

3

30

4314504060

Cotter pin 4X60

2

31

4313000012

Spring washer 12

1

32

4312200012

Hex nut M12X1.25

1

33

4313700037

Elastic retaining ring 37

1

34

P1000461AA

Wire retaining ring for shaft

1

35

4316900017

Hex slotted nut M18x1.5

1

36

4314504036

Cotter pin￠4x36

1

Page-16 ZJ15 Drilling Rig Parts Manual

Page-17 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z02040000003AA

Rear suspension assembly

1

5002400089

Thrust rod assembly(upper)L=610

2

2

P2200185AA

Connection bolt, thrust rod

2

3

4312600020

Hex flat nut M20X1.5

2

4

4309300020

Hex thick nut M20X1.5

6

5

P7100141AA

Support, thrust rod

2

6

P2200186AA

Set screw, thrust rod

4

7

4313000020

Spring washer 20

6

8

4101800008

Grease nipple M10X1

2

9

Z02041200002AA

Balance beam assembly

2

10

P1000122AA

Shim, support of balance beam

8

11

Z02041300001AA

Oil seal, support of balance beam

4

12

P1100194AA

Copper sleeve, balance beam

4

13

Z02041400001AA

Support shaft

2

14

P1400098AA

Anti-sway bar, balance beam

1

15

P2000094AA

Outer pin shaft, balance beam

4

16

P1000097AA

Locating ring, pin shaft of balance beam

4

17

Z02040400005AA

Rubber liner assembly, balance beam

4

18

P1400100AA

Sleeve, pin shaft of balance beam

4

19

P1400101AA

Inner pin shaft, balance beam

4

20

P2200147AA

Set screw, pin shaft of balance beam

4

21

4317400018

Hex thick nut M18X1.5

4

22

4313000018

Spring washer 18

4

23

4317100018

Washer 18

44

24

4302516050

Bolt M16X1.5

10

25

P2000140AA

Stable pin, rear sub-pump and support

2

26

P7100099AA

Support, rear sub-pump

2

27

P1000123AA

Shim, support of balance beam

8

Page-18 ZJ15 Drilling Rig Parts Manual

Page-19 ZJ15 Drilling Rig Parts Manual

Item NO.

Drawing NO.

Description

Qty.

Z02040000004AA

Air suspension assembly of 5th axle (right)

1

Z02040500001AA

Air suspension assembly

1

2

Z02040600001AA

Slide fastener assembly, stable beam

1

3

Z02040700001AA

Cover, circular shaft

1

4

P6000883AA

Round pad 231X190X3

1

5

P7100101AA

Semi-circular seat

1

6

P6000885AA

Rubber pad, fixed seat

1

7

P2200156AA

U type bolt

2

8

Z02040400003AA

Rubber liner, stable beam

1

9

P1400107AA

Shaft liner, stable beam

2

10

P1000107AA

Clearance washer

2

11

4315100024

Slotted nut M24

1

12

P2000098AA

Pinshaft, stable beam

1

13

Z02040800001AA

Stable beam assembly (right)

1

14

4309300024

Nut M24

4

15

4313100012

Spring washer 12

4

16

4301212025

Bolt M12X25

4

17

4309300012

Nut M12

4

18

4313200012

Flat washer 12

2

19

4300814100

Bolt M14X100

1

20

4309300014

Nut M14

1

21

4313000014

Spring washer 14

1

22

P1000108AA

Round pad

1

23

4314505050

Cotter pin 5X50

1

24

P1000923AA

Shim

4

Page-20 ZJ15 Drilling Rig Parts Manual

Page-21 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z02040000005AA

Front suspension assembly

1

Z02040100003AA

Fixed rod, front axle（front）

2

2

5001200001

Front steel plate spring assembly

4

3

Z02040100004AA

Fixed rod, front axle（rear）

2

4

P6200445AA

Lower seat, U type bolt

4

5

P9860216AA

U bolt of steel plate

8

6

P6000844AA

Upper shim plate, front steel plate spring

4

7

Z02040300001AA

Bumper block assembly

4

8

Z02040400002AA

Rubber liner assembly, tie bar

16

9

P2200137AA

Pin shaft, tie bar

8

10

P1000095AA

Flat washer, tie bar

16

11

P9870054AA

Sleeve

6

12

P7100100AA

Tray for front steel plate spring

2

13

Z02040400004AA

Rubber liner assembly, balance shaft

4

14

P2400088AA

Balance shaft

2

15

P1000109AA

Large washer

4

16

4310000022

Nut M22X1.5

16

17

P1200102AA

Nut M22X1.5

16

18

4316500024

Lock nut M24X1.5

12

19

4302312120

Bolt M12X1.25X120

6

20

4313000012

Spring washer 12

6

21

4310000012

Nut M12X1.25

6

22

4302320065

Bolt M20X1.5X65

4

Page-22 ZJ15 Drilling Rig Parts Manual

Page-23 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Air suspension assembly of 5th Z02040000006AA axle (left) 1

Z02040500001AA

Air suspension assembly

1

2

Z02040600001AA

Slide fastener assembly, stable beam

1

3

Z02040700001AA

Cover, circular shaft

1

4

P6000883AA

Round pad 231X190X3

1

5

P7100101AA

Semi-circular seat

1

6

P6000885AA

Rubber pad, fixed seat

1

7

P2200156AA

U type bolt

2

8

Z02040400003AA

Rubber liner, stable beam

1

9

P1400107AA

Shaft liner, stable beam

2

10

P1000107AA

Clearance washer

2

11

4315100024

Slotted nut M24

1

12

P2000098AA

Pinshaft, stable beam

1

13

Z02040900001AA

Stable beam assembly (left)

1

14

4309300024

Nut M24

4

15

4313100012

Spring washer 12

4

16

4301212025

Bolt M12X25

4

17

4309300012

Nut M12

4

18

4313200012

Flat washer 12

2

19

4300814100

Bolt M14X100

1

20

4309300014

Nut M14

1

21

4313000014

Spring washer 14

1

22

P1000108AA

Round pad

1

23

4314505050

Cotter pin 5X50

1

24

P1000923AA

Shim

4

Page-24 ZJ15 Drilling Rig Parts Manual

Page-25 ZJ15 Drilling Rig Parts Manual

Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Drawing NO. Z03010000116AA P1400350AA Z03010200026AA P2200082AA P9971992AA Z03010300011AA Z03010200025AA 4300824075 4309300024 4313100024 Z03011400005AA P2200083AA P5400157AA P1400384AA P0000294AA P0200131AA P1400348AA P1100543AA Z03010900029AA 4500100055 4300310025 4313100010 P1400353AA Z03011000006AA Z16160100009AA P5400158AA Z03011400001AA P2401276AA 5300200155 P0000162AA P2200042AA P3000200AA P2200640AA 4313100020 4300506020 4313100006 P1700276AA P1000493AA P3500269AA P1000139AA 4500100229 Z03010700003AA 4307810012 Z03010500004AA Z03010100018AA 4300512050

Description Main drum Shaft sleeve Left coupling Bolt Pipe L=1240 Brake rim Right coupling Bolt M24X75 Nut M24 Washer 24 Air line assembly Screw plug NPT1/8" Key B36X126 Shaft sleeve Bearing box Coupling, guard Shaft sleeve Spacing ring Right spoke Bearing 224 Bolt M10X25 Washer 10 Shaft sleeve Guard ATD324 push disc clutch Key B32X230 Air inlet pipe Shaft Oil seal PD150X180X16 Cover, bearing Screw plug M24X25 Right gear ring Bolt M20X100 Washer 20 Bolt M6X20 Washer 6 Seal shim Retaining plate Sprocket wheel Z=70 P=38.1 Shim Bearing 3524 Grease lubrication line Bolt M10X12 Water line assembly Drum body Bolt M12X50

Qty. 1 1 32 3 2 1 24 42 42 1 4 2 1 2 2 2 2 1 4 30 30 1 2 2 4 2 1 6 4 4 1 12 24 24 24 2 2 1 2 2 2 7 2 1 4

Page-26 ZJ15 Drilling Rig Parts Manual

Item NO. 46 47 48 49 50 51 52 53 54 55 56 57 58

Drawing NO. 4313100012 P9990554AA P1400349AA P2000066AA Z03010400018AA P2000477AA P3000069AA P3500068AA Z03010900010AA P2200442AA P5200004AA 4300308020 P1400242AA

Description Washer 12 Low carbon steel wire φ2.5X4400 Shaft sleeve Pin shaft Water jacket Screw plug Z1/2" Gear ring Sprocket wheel Z=88 P=31.75 Left spoke Bolt M22X70 Clip Bolt M8X20 Shaft sleeve

Qty. 4 1 2 2 1 1 1 1 1 18 4 4 1

Page-27 ZJ15 Drilling Rig Parts Manual

Page-28 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4 5

Drawing NO. Z03020000037AA Z03020400003AA 4300510050 4309300010 P3500005AA 4300514085

Description Brake system of main drum Brake handle assembly Bolt M10X50 Nut M10 Ratchet Bolt M14X85

6

Z03020500007AA

Lower brake handle seat and ratchet mechanism

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Z03021100005AA Z03020600008AA P5400336AA Z03021100015AA P2400020AA 4314504030 Z03021400001AA P1000014AA P1200016AA 4101800008 P7000004AA Z03021300002AA P6200120AA Z03021500001AA Z03020800003AA P2000022AA P2000021AA Z03040300001AA P5500004AA P5400018AA Z03021000022AA P7000001AA P5900002AA P4300011AA Z03020700001AA Z03021200003AA P9000001AA P2200006AA P2200005AA P1200004AA P5900001AA P2000029AA P9000006AA P5100008AA 4309300016 P6200094AA 4300516150

Supporting seat plate Brake handle shaft assembly Key B12X80 3.7m（5m）substructure brake support Pin shaft Pin 4X30 Connection yoke(left) Locking ring Nut(left) Oil cup M10X1 Bearing seat Transition shaft assembly Seat plate Support Push rod Pin 38d11x162 Pin 38d11x85 Balance block assembly Balance beam Key B18x85 Crank arm assembly Bearing seat Bell crank Multiple brake pad Roller assembly Steel belt assembly Spring Screw stem M10 Bolt M10X32 Self-locking nut Connection plate Pin shaft Spring Connection yoke Nut M16 Press plate Bolt M16X150

Qty. 1 1 5 3 4 2 1 1 2 2 6 6 3 2 3 4 10 1 2 1 11 2 4 2 1 4 1 2 2 20 4 2 4 4 120 120 2 2 2 2 20 4 2

Page-29 ZJ15 Drilling Rig Parts Manual Item NO. 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82

Drawing NO. 4300516250 P2000028AA 4314508060 P2200021AA P1200020AA 4314563050 P2000025AA P1200021AA P1200022AA P5100009AA P2200022AA 4313000016 4313200016 P2200029AA 4309300024 Z03020800004AA P9920064AA P9820010AA Z03020800007AA Z03020800036AA Z03021400002AA Z03021100001AA P5200004AA 4300808020 Z03020200001AA Z03020200002AA 4313200024 4307812016 4500100097 P6200089AA 4500100095 P1100016AA 4313000014 4309300014 4300816035 4300816050 Z03020900001AA Z03020300001AA Z03021700003AA

Description Bolt M16X250 Pin 38d11X98 Pin 8X60 Left screw stem Left screw locking nut Pin 6X50 Pin 25d11X86 Adjusting cap Right screw locking nut Connection arm Right screw stem Washer 16 Washer 16 Bolt M16X1.5-60 Nut M24 Tie rod Guard pipe L=550 Pipe frame Connection rod Connection rod Connection yoke(right) Supporting seat plate Clip Bolt M8X20 Grease lubrication line II Grease lubrication line I Washer 24 Bolt M12X16 Bearing 390512 Seat plate Bearing 390508 Spacer Washer 14 Nut M14 Bolt M16X35 Bolt M16X50 Bell crank seat Upper bell crank and pawl mechanism Release mechanism of brake handle

Qty. 2 2 17 2 2 6 2 2 2 2 2 22 22 12 3 1 1 1 1 1 3 1 8 12 2 2 4 6 2 1 4 6 4 4 8 4 2 2 1

Page-30 ZJ15 Drilling Rig Parts Manual

Page-31 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z03030000021AA

Sand drum

1

P0100076AA

Bearing box

2

2

Z03030300001AA

Coupling

2

3

Z03030200003AA

Brake rim

2

4

P2200159AA

Bolt

24

5

Z03030600001AA

Drum body

1

6

P2400531AA

Shaft

1

7

P1100216AA

Location sleeve

1

8

P0100078AA

Bearing cover

2

9

P0200131AA

Coupling, guard

1

10

Z03030400002AA

Right spoke

1

11

P0300054AA

Sprocket wheel Z=65 p=38.1

1

12

P0300053AA

Sprocket wheel Z=65 p=38.1

1

13

P0200134AA

Baffle

1

14

P1000111AA

Seal shim

1

15

P3100017AA

Gear ring

1

16

P1100220AA

Guard

1

17

Z08320100005AA

Air inlet pipe

1

18

Z16160100004AA

ATD124-H push disc clutch

1

19

P5400054AA

Key

1

20

P1100221AA

Shaft sleeve

1

21

P1100222AA

Shaft sleeve

1

22

4300808030

Bolt M8X30

12

23

4313100008

Spring washer 8

12

24

4300806030

Bolt M6X30

12

25

4313100006

Spring washer 6

12

26

P2200213AA

Bolt M22X90

12

27

4313100022

Spring washer 22

42

Page-32 ZJ15 Drilling Rig Parts Manual 28

4500100056

Bearing 6226

2

29

P2200235AA

Bolt M22X75

30

30

P1200152AA

Nut M22

42

31

P1100217AA

Locating sleeve

1

32

P1000139AA

Washer

1

33

P5200004AA

Clip

4

34

Z03010700003AA

Grease lubrication line

2

35

4300824075

Bolt M24X75

24

36

4309300024

Nut M24

48

37

4313100024

Spring washer 24

48

38

4314940140

B type 40 flat key L=140

2

39

P1100218AA

Shaft sleeve

1

40

5300200156

Oil seal PD160X190X16

4

41

4500100157

Bearing 22226c

2

42

4300810025

Bolt M10X25

18

43

4313100010

Spring washer 10

18

44

P0000079AA

Press plate

1

45

4300812040

Bolt M12X40

2

46

4313100012

Spring washer 12

2

47

P0100092AA

Bearing cover

1

48

P1700864AA

Seal shim

3

49

P1400252AA

Shaft sleeve

1

50

P2200243AA

Bolt M10

2

Page-33 ZJ15 Drilling Rig Parts Manual

Page-34 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z03040000010AA

Brake system of sand drum

1

P2000043AA

Pin shaft

2

2

4314504030

Cotter pin 4X30

2

3

P2600006AA

Connection yoke (left)

1

4

P1200016AA

Nut (left)

1

5

Z03040000003AA

Push rod

1

6

P2000022AA

Pin 38d11x162

2

7

P2200025AA

Left screw rod

2

8

P2000021AA

Pin 38d11x85

4

9

Z03040300001AA

Balance weight

2

10

P5500107AA

Balance beam

1

11

P5100009AA

Connection arm

2

12

P5400018AA

Key B18X85

3

13

4301308016

Bolt M8X16

4

14

4313000008

Spring washer 8

4

15

P2600007AA

Connection yoke（right）

1

16

P2400114AA

Brake shaft

1

17

4309300024

Nut M24

1

18

P7000001AA

Bearing seat

2

19

P5900002AA

Bell crank

2

20

Z03040600002AA

Steel belt assembly

2

21

Z03020700001AA

Roller assembly

4

22

P9000001AA

Spring

4

23

P2200006AA

Screw stem M10

4

24

P2200005AA

Bolt M10X32

108

25

P1200004AA

Self-lock nut

108

26

4300516150

Bolt M16X150

2

27

4309300016

Nut M16

8

Page-35 ZJ15 Drilling Rig Parts Manual 28

P5900001AA

Connection plate

2

29

P2000029AA

Pin shaft

2

30

P5100008AA

Connection yoke

2

31

P9000006AA

Spring

2

32

P6200094AA

Press plate

4

33

P6400706AA

Multiple brake block

20

34

4300516250

Bolt M16X250

2

35

4314508075

Pin 8X75

14

36

P2000028AA

Pin 38d11x98

2

37

P2200028AA

Right screw stem

2

38

P1200019AA

Right screw locking nut

2

39

P2000025AA

Pin 25d11x80

2

40

P1200018AA

Adjusting nut

2

41

P1200015AA

Left screw locking nut

2

42

Z03040400001AA

Brake handle

1

43

4300716055

Bolt M16x55

2

44

Z03041000001AA

Brake connection plate

1

45

P7000004AA

Bearing seat

2

46

Z03040900002AA

Supporting plate

1

47

Z03040800001AA

Brake handle shaft assembly

1

48

4500100095

Bearing 390508

2

49

P0100097AA

Press plate

1

50

Z03040100001AA

Regulating crank

1

51

4500100096

Bearing 390511

2

52

4307812016

Bolt M12X16

3

53

4314563050

Pin 6.3X50

6

54

4313200024

Washer 24

4

55

P5200004AA

Clip

8

56

4300808030

Bolt M8X30

8

Page-36 ZJ15 Drilling Rig Parts Manual 57

Z03020200002AA

Grease lubrication line II

2

58

Z03020200001AA

Grease lubrication line I

2

59

4300516035

Bolt M16X35

8

60

4313000016

Washer 16

8

61

4317100016

Washer 16

8

62

P5400183AA

Key B12X85

1

63

P0100095AA

Press plate

1

Page-37 ZJ15 Drilling Rig Parts Manual

Page-38 ZJ15 Drilling Rig Parts Manual

Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Drawing NO. Z03060600001AA Z03060100012AA Z03011501001AA Z03060100010AA Z03060400001AA P1700303AA P1700304AA P0100100AA P1000153AA 4103200001 QBJ11010442 4600300008 P6102817AA 5300100598 Z03100100001AA Z03060500001AA P6200861AA P1100036AA 5002400001 P6100470AA P6200862AA 4301308020 4313100008 4300810040 4313100010 Z03060400003AA

Description Drawworks chain guard Guard, clutch Guard body Guard, clutch Guard, rotating joint O sealing strip O sealing strip Cover plate Seal shim Round oil scale OYW-32-C Z1/2"x42 sub 1/2" ball valve Cover plate O ring φ345X5.3 Fixed support Cover plate Seal shim Connection sleeve, ventilation guard Crankshaft case, ventilation guard Cover plate Seal shim Bolt M8X20 Spring washer 8 Bolt M10X40 Spring washer 10 Guard, air roto-seal

Qty. 1 1 1 1 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 52 52 48 48 1

Page-39 ZJ15 Drilling Rig Parts Manual

Page-40 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z03070000002AA

Right angle gear box

1

P8200013AA

Box body

1

2

P3200003AA

Gear Z=19

1

3

P1100145AA

Retaining ring

1

4

P6201631AA

Adjusting shim

2

5

P1000098AA

Adjusting shim

6

6

P0100065AA

End cover

1

7

4500100240

Bearing 97516

1

8

5300200099

Oil seal PG90x120x12

2

9

P0100066AA

End cover

1

10

P0200124AA

Flange

1

11

P5400050AA

Key

1

12

P1100147AA

Press plate

1

13

P6200406AA

Lock washer

2

14

P5400048AA

Key

1

15

P2400086AA

Input shaft

1

16

5300100209

O sealing ring 75x2.65

1

17

P1400097AA

Spacer

1

18

4301206035

Bolt M6x35

6

19

4313000006

Washer 6

7

20

4301312030

Bolt M12X30

12

21

4313000012

Spring washer 12

12

22

4300816045

Bolt M16X45

6

23

4313000016

Spring washer 16

6

24

P3200004AA

Bull gear Z=36

1

25

P6201633AA

Adjusting shim

1

26

P6201634AA

Adjusting shim

2

27

P1000099AA

Adjusting shim

7

Page-41 ZJ15 Drilling Rig Parts Manual 28

4301316040

Bolt M16x40

12

29

P1100149AA

Bearing seat, output shaft

1

30

P1000100AA

Retaining ring

1

31

4500100244

Bearing 352220

1

32

Z03070100002AA

Breathe valve

1

33

4300308016

Bolt M8X16

8

34

4313000008

Spring washer 8

8

35

P6100264AA

Cover plate

1

36

P6200414AA

Washer

1

37

P2100120AA

Retaining pipe

1

38

P2400087AA

Output shaft

1

39

4101800008

Oil cup M10X1

1

40

P0100068AA

Seal seat

1

41

P0100069AA

Connection seat

1

42

P1000101AA

Seal shim

1

43

P1000102AA

Connection flange

1

44

4301306016

Bolt M6X16

1

45

4500100106

Bearing N2219

1

46

P4300042AA

Supporting piece

1

47

P1000103AA

Seal shim

1

48

P0100070AA

End cover

1

49

P5400049AA

Key B25X100

1

50

P3500023AA

Sprocket wheel Z=23 p=38.10

1

51

P0100071AA

Press plate

1

52

5300100233

O ring ￠90X2.65

1

53

P1400102AA

Spacer

1

54

5300200116

Oil seal PG120X150X14

1

55

4305512035

Allen bolt M12X35

8

56

5300200212

Sealing ring FB250X290X15B

3

Page-42 ZJ15 Drilling Rig Parts Manual 57

5300200108

Oil seal PG110X140X14

1

58

Z03070400001AA

Fixed seat

1

59

P6200423AA

Shim

6

60

P2200144AA

Bolt M20X80

12

61

P1200479AA

Self-lock nut

12

62

QBJ120106

NPT3/4 screw plug

1

63

P1000096AA

Seal shim

1

64

4500100111

Bearing NU215

1

65

P0100072AA

Press plate

1

66

P2200146AA

Bolt

1

67

P0100073AA

End cover

1

68

Z03070200003AA

Oil filling port and oil stick

1

69

P2200139AA

Bolt M30X70

4

70

P1200108AA

Nut M30

4

71

4313100030

Spring washer 30

4

72

P6000863AA

Limit stop

1

Page-43 ZJ15 Drilling Rig Parts Manual

Page-44 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z03080000003AA

Water spraying cooled lines

1

Z08330300082AA

Hose assembly 10

1

2

Z08330300083AA

Hose assembly 10

1

3

Z08330300084AA

Hose assembly 10

1

4

Z08330100119AA

Hose assembly 6

1

5

Z08330100120AA

Hose assembly 6

1

6

Z08330100121AA

Hose assembly 6

1

7

QBJ10110203

G1/4"-Z3/8" bushing

2

8

5300300002

Washer 14

2

9

P9820061AA

Support

1

10

5300300016

Washer 20

2

11

QBJ10061003

M20X1.5-Z3/8" bushing

2

12

QBJ6051803

M18X1.5-Z3/8" fitting

3

13

QBJ5071402

M14X1.5-Z1/4" fitting

7

14

QBJ10061002

M10X1-Z1/4" bushing

1

15

P7100051AA

Installation seat, valve

1

16

5300300001

Washer 10

1

17

QBJ10010403

Z1/2"X3/8" bushing

2

18

QBJ5071803

M18X1.5-Z3/8" Fitting

3

19

P1200355AA

Z2"-Z1/2" bushing

1

20

QBJ11010442

Z1/2"X42 sub

4

21

QBJ806040404

Z1/2" tee

2

22

QBJ10020402

Z1/2"X1/4" bushing

1

23

QBJ10010302

Z3/8"X1/4" bushing

1

24

4316806020

Bolt M6X20

4

25

4313000006

Spring washer 6

4

26

4316808050

Bolt M8X50

3

27

4309300008

Nut M8

3

28

4313000008

Spring washer 8

3

29

QBJ6140202

Z1/4" fitting

2

30

QBJ11010250

Z1/4"X50 sub

2

31

QBJ6130202

Z1/4" fitting

2

32

QBJ806020202

Z1/4" tee

1

33

QBJ5071802

M18X1.5-Z1/4" fitting

1

34

P7100050AA

Support

1

35

4900350089

Pedal directional valve

1

36

4600350052

Air controlled ball valve

1

37

Z03110603002AA

Support

2

38

4900300057

Water draining valve

1

39

4600300001

G1/2” ball valve

3

40

4900300037

Pressure reduction valve

1

41

4900350057

Check valve

1

Page-45 ZJ15 Drilling Rig Parts Manual 42

4900300056

Safety valve

1

43

Z08330300087AA

Hose assembly 10

1

44

Z08330100122AA

Hose assembly 6

2

45

Z03080200001AA

Water tank

1

46

P9870010AA

Sub

11

47

P9860006AA

Collar

11

48

P2200047AA

Screw plug

11

49

5300100174

O seal ring 60X3.5

11

50

QBJ11010332

Z3/8"X32 sub

11

Page-46 ZJ15 Drilling Rig Parts Manual

Page-47 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Drawing NO. Z03100000002AA 5002400001 Z03011501003AA 4300510020 4313100010 P6101453AA P5200086AA P1700314AA P0000206AA 4300508020 4317100008 4313100008 P1000370AA P1700315AA 4300512055 4311700012 4313100012 P0000207AA 4300810025 4103200005 4300810035 Z03060100009AA QBJ11010442 P1700316AA P6007118AA 4300510030 Z03060400001AA 4600300008

Description Chain guard of hydrobrake Ventilation guard, crankshaft case Guard body Bolt M10x20 Washer 10 Cover plate Seal pad Seal pad Cover plate Bolt M8x20 Washer 8 Washer 8 Washer Seal strip Bolt M12x55 Nut M12 Washer 12 Cover plate Bolt M10x25 Round oil scale A32 Bolt M10x35 Guard, clutch Z1/2"X42 sub Seal strip Washer Bolt M10x30 Guard, air roto-seal 1/2" ball valve

Qty. 1 1 8 52 1 1 2 2 12 12 8 1 1 12 12 12 1 12 1 16 1 1 1 1 16 1 1

Page-48 ZJ15 Drilling Rig Parts Manual

Page-49 ZJ15 Drilling Rig Parts Manual

Item NO.

Drawing NO.

Description

Qty.

Z03100000004AA 22'' SR model hydrobrake 1

P0000271AA

Large end cover

2

2

P4600034AA

Housing

1

3

P4000027AA

Left stator

1

4

P4000028AA

Rotor

1

5

P4000029AA

Right stator

1

6

P1100867AA

Anti-friction ring

2

7

Z16120102003AA

Water seal and oil seal body

2

8

P1700429AA

O sealing ring

2

9

4305510030

Bolt M10X30

24

10

P1700430AA

O sealing ring

2

11

4305510035

Bolt M10X35

48

12

Z03100100003AA

Support II

1

13

4300320050

Bolt M20x50

12

14

4313000020

Washer 20

16

15

P1000463AA

Shim

2

16

4319108065

Bolt M8X65

2

17

4305508090

Bolt M8X90

2

18

4101800008

Oil cup M10X1

2

19

4500100350

Bearing 53520

1

20

P5400151AA

Key

2

21

P0000273AA

End cover

1

22

4300312040

Bolt M12X40

3

23

4313000012

Washer 12

3

24

Z03070100006AA

Air exhaust plug

4

25

4305508080

Bolt M8X80

8

26

P7000102AA

End cover, bearing

1

27

P7000103AA

Bearing seat

1

Page-50 ZJ15 Drilling Rig Parts Manual

28

5300200121

Oil seal PG140X170X16

1

29

P1000464AA

Shim

2

30

4305508100

Bolt M8X100

8

31

P7100433AA

Support, sprocket guard

1

32

Z01031101006AA

Oil retaining disc

1

33

P2400396AA

Shaft

1

34

P5400152AA

Key

1

35

4500100229

Bearing 53524

1

36

5300200114

Oil seal PG115X140X14

2

37

P3500062AA

Sprocket

1

38

4307812035

Set screw M12X35

1

39

4307812050

Set screw M12X50

1

40

P7000104AA

End cover, bearing

1

41

P1000465AA

Left retaining ring

1

42

P7000105AA

Bearing seat

1

43

Z03100100002AA

Support II

1

44

Z01031502003AA

Locating pin

1

45

P1000467AA

Rubber shim

2

46

Z04020404004AA

Lubrication line

2

47

Z03111700002AA

Plug valve

1

48

QBJ10040602

Bushing

1

49

P1100870AA

Right retaining ring

1

50

5300100228

O sealing ring 85X5.3

2

51

P0000283AA

End cover

1

52

P9961615AA

Limit strip L=100

4

53

P9990109AA

Low carbon wire line ￠3X200

1

54

4315612040

Bolt M12X40

3

55

P2200483AA

Set screw M24X80

2

56

4312600024

Nut M24

2

Page-51 ZJ15 Drilling Rig Parts Manual

57

Z03250000002AA

Left adjusting plate

1

58

P6004118AA

Fixed plate

2

59

Z03250000003AA

Right adjusting plate

1

60

4300330055

Bolt M30X55

4

61

4313100030

Washer 30

4

62

4317100030

Washer 30

4

63

P6300398AA

Nameplate

1

64

4315004010

Rivet 4X10

4

Page-52 ZJ15 Drilling Rig Parts Manual

Water circulation system (Drawing NO.: Z03110000170AA)

Page-53 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Drawing NO. Z03110000170AA Z03110100096AA P4100253AA P9871281AA 4700700042 4900300057 P1300502AA P9870434AA 4700700081 P1300503AA 4600300056 P4100246AA P9860144AA 4700600311 Z03111700001AA P9810563AA P2200589AA 4313100010 4309300010 4400200326 P2100695AA P1300448AA 4600300057 P9870440AA 4700600312 P1300449AA 4400200320 P2100694AA P9810564AA QBJ6014510 Z03110300001AA QBJ5014510 1101019079 1101020093 3800300103 P2300077AA QBJ5221212 P0200332AA P1700296AA 4900500057 4301310050 Z03110200002AA 1101019090 QBJ6014512 P1200350AA P1000990AA

Description Water circulation system Water tank system on the ground Adapter 3" sub L=200 90° elbow DN80 GB3289.2 Water draining valve 2" elbow 2" sub L=1170 ZG2” elbow 2" sub L=200 2" Gate valve 2" elbow 2" sub 2" taper union Butterfly valve 3" hose tray Pipe clamp Spring washer 10 Nut M10 Stainless steel collar Textile pressure vapour rubber hose 3" hose fitting 3" gate valve 3" sub L=65 Taper union 3" GB3289.38-82 2" hose fitting φ40-φ60 Gemi clamp Textile pressure vapour rubber hose Tray, steel pipe Bent fittng M45X2-NPT1-1/4" Roto-seal Straight fitting M45X2-NPT1-1/4" JB1887-77 hose assembly 32I-2000 Hose assembly 32II-3500 Water temperature flow monitoring instrument Bushing, sensor Straight fitting NPT1 1/2" Flange Oil resistant rubber Centrifuge pump 50SGB 15-30 460V/60HZ Bolt M10X50 Support, pipe line pump Hose assembly 32I-3200 Adapter Bushing R2-NPT1-1/2 Seal pad, 2" union

Qty. 1 1 1 1 2 1 1 1 1 5 1 6 8 1 3 3 18 18 4 1 2 1 2 1 2 4 1 1 2 1 1 1 1 1 1 2 2 2 1 16 1 1 1 4 8

Page-54 ZJ15 Drilling Rig Parts Manual Item NO. 46 47 48 49 50 51 52 53 54

Drawing NO. P1001031AA P9871280AA P4100244AA QBJ10011612 1101019060 P9871366AA QBJ5014512 QBJ806121212 Z03110200066AA

Description Seal pad, 3” unon 3" sub L=100 3” internal and external elbow Bushing NPT2"-NPT1 1/2" GB9065.1-88 hose assembly 32I-700 1 1/2“ sub Straight fitting body NPT1-1/4"－M45X2 Tee NPT1-1/2" Support, safety valve

Qty. 1 1 1 2 1 1 4 3 1

55

4600300272

Safety valve DSSV-16CS 0.1-1MPa material: CS connection size: Rc2"

1

56

P9870329AA

3" pipe clamp

2

Page-55 ZJ15 Drilling Rig Parts Manual

Page-56 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Drawing NO. Z04000000618AA Z04240000111AA Z04210000043AA Z04180000036AA Z04150000053AA P6047028AA 4315203015 Z04190000006AA Z04010000141AA Z15010000197AA Z04170000029AA Z04310000043AA Z04120000145AA Z04130000010AA Z04020000217AA Z04160000228AA Z04290000001AA

Description Mast assembly Front support Guyline assembly Mast support Mast base API nameplate, mast Rivet 3X15 Tong counterbalance unit Mast lower section Standpipe assembly Centralizer, telescoping cylinder Stairs assembly Crown block assembly Crown platform Mast upper section Racking board assembly Lightning rod

Qty. 1 1 1 1 1 8 1 1 1 1 1 1 1 1 1 1

Page-57 ZJ15 Drilling Rig Parts Manual

Page-58 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Drawing NO. Z04120000145AA Z04120900070AA 4500100249 P1000529AA P1000531AA 4303322090 4311700022 4313100022 4314503030 4309300020 4317100020 P2200104AA P9960576AA Z07120100007AA 4319112020 P1200507AA P9960577AA P2200107AA P2400434AA Z04120600004AA P1100932AA Z04120500004AA Z04121000042AA Z04120700003AA Z04120800003AA 4300822075 P2400435AA P7200492AA 4315306010 Z04120200025AA 4101800008 Z04120400003AA Z04120300005AA

Description Crown block assembly Crown sheave Bearing 2097722 Adjusting ring, bearing Square taper washer 22 Hexagon screw stem eye bolt M22X90 Hexagon slotted thin nut M22 Washer 22 Cotter pin ￠3X30 Nut M20 Washer 20 Stud stem Supporting sleeve L118 Sealing ring Scoket head cap screw M12X20 Locking nut M100X3 Supporting sleeve L333 Stud stem Crown shaft Fixed seat, crown sheave Spacer Fixed seat, crown sheave Fastline sheave Fixed seat, fastline sheave Fixed seat, fastline sheave Bolt M22X75 Crown shaft Press plate Countersunk head screw M6X10 Sand sheave assembly Grease nipple M10X1 Fixed seat, deadline sheave Fixed seat, deadline sheave

Qty. 4 5 5 4 8 12 12 8 12 12 4 4 10 3 3 2 2 1 1 2 1 1 1 1 4 2 10 60 1 4 1 1

Page-59 ZJ15 Drilling Rig Parts Manual

Page-60 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4 5 6 7 8 9 10 11

Drawing NO. Z04160000228AA P2400274AA P2400276AA Z04160200155AA P1000129AA 4309300024 P1400254AA Z04160100027AA P0300052AA P6400913AA 4314503040 4101800008

Description Racking board assembly Sheave shaft Sheave shaft Racking board Semi-circular washer Hex nut M24 Copper sleeve Wire line L=59000 Sheave Stopper 25X12 Pin￠3.2X40 Grease nipple M10X1

Qty. 8 2 1 10 10 12 2 12 10 10 10

Page-61 ZJ15 Drilling Rig Parts Manual

Page-62 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

Drawing NO. Z04170000029AA Z04170100045AA Z04170100046AA 4314504050 4309300024 P7100439AA P2200485AA 4317100024 P6021903AA P9000052AA 4309300016 P2200302AA P9810178AA P9810176AA

Description Centralizer, telescoping cylinder Folding arm Folding arm Cotter pin 4X50 Nut M24 Pin seat Bolt Washer 24 Stopper 80X80 Tension spring Nut M16 Bolt, tension spring Right tension spring seat L=120 Left tension spring seat L=120

Qty. 2 2 4 4 8 4 8 4 4 4 4 2 2

1

2

3

4

5

6

7

Page-63 ZJ15 Drilling Rig Parts Manual

Z04190000006AA

A向 1:40

A

B

B

B

1:10

8

7 6

C

C C

C

D

井口中心线

88

D

1

350

5 4 3

600

2

88

E 30

30

E

B向 1:10 1

F 5

4

A C

G

9

8

5

H

Z04190000006AA Tong counterbalance unit 1

2

3

C

5

2

9 J6208030003

Z04190200002AA

连接座

4 组件

4.8

19.2

8 J720-08030003

Z04190400001AA

定滑轮总成

2 组件

6.2

12.4

7 GB10603-89

4400200259

卸扣M-BX2

2 组件

1.50 3.0

6 JJ2-7-2.0

Z04190100001AA

滑轮总成

2 组件

6.23 12.46

5 GB5976-86

4400200010

绳夹10

8 组件

0.15 1.20

4 GB560-87

4400200110

钢丝绳套环0.3

4 组件

0.07 0.28

3 GB1102-74

P9990201AA

2 J6208020002

Z04190500003AA

导轨总成

2 组件

45.4 90.8

1 J6208010003

Z04190300003AA

平衡筒总成

2 组件

238

序 编 号 未 注 技 术 规 范

码

图

号

名

加工尺寸公差：孔H12；轴h12；长度Js或js12 非加工尺寸公差：Js或js15 形状和位置公差：B级 倒角： 圆角： 圆角半径： 粗糙度： 2

设计

标准化

校对

工艺

审核

批准

6

钢丝绳

2 6X19-9.3-15.5-甲镀-I10.4 20.8

数 量

称

材

料

F 借用

L=36000

576

G

单件 总计 备注 重 量

组件 材

料

大钳平衡装置

数量 重 量 比 例

阶段标记

井架总成

1 718.14 1:80 共

1

张

第

1

ZJ20钻机

张

J6208000002 7

借用

Z04190000006AA 8

H

Page-64 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4 5 6 7 8 9

Drawing NO. Z04190000006AA Z04190300003AA Z04190500003AA P9990201AA 4400200110 4400200010 Z04190100001AA 4400200259 Z04190400001AA Z04190200002AA

Description Tong counterbalance unit Balance bucket assembly Guide rail assembly Wireline Lantern ring 1.3 Line clamp 10 Sheave assembly Shackle M-BX2 Fixed sheave assembly Connection seat

Qty. 2 2 2 4 8 2 2 2 4

Page-65 ZJ15 Drilling Rig Parts Manual

Page-66 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z04200000003AAA

Cathead cylinder at driller's side

1

Z04200200003AA

Cathead guide sheave assembly

1

2

Z04200300004AA

Support

1

3

Z04200100002AA

Cathead line

1

4

Z04200300005AA

Tray

1

5

P9941627AA

Rectangular tube IL=1300

1

6

P9941628AA

Rectangular tube IIL=650

1

7

Z04010900022AA

Pad eye

1

8

P6004616AA

Plug plate 92X66

1

9

Z04013700002AA

Support, cylinder

1

10

P9870313AA

Sliding rod L2969

1

11

P6100432AA

Wear resisting plate I

1

12

P9860011AA

Guiding rod

2

13

P6100433AA

Wear resisting plate II

1

Page-67 ZJ15 Drilling Rig Parts Manual

Page-68 ZJ15 Drilling Rig Parts Manual

Item NO.

Drawing NO. Z04210000043AA

1

Z04210100021AA

2

Z04210100022AA

3

Z04210100023AA

4

Z04210100024AA

5

Z04210100025AA

6

Z04210100026AA

Description Guyline assembly Guyline from the crown block to the deck frame Guyline from the mast lower section to the deck frame Guyline From the mast lower section to the foundation Guyline from the crown block to the foundation Guyline from the crown block the the substructure Guyline from the racking board to the substructure

Qty. 2 2 2 2 2 2

Page-69 ZJ15 Drilling Rig Parts Manual

Page-70 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Drawing NO. Z04230000137AA Z04230200093AA P6202045AA 4400200456 P6004291AA 4400200453 Z04230100061AA P9870370AA Z04230201073AA P6005525AA P9870284AA Z04230201074AA P6046988AA Z04230100006AA 4400200452 P6004295AA

Description Mast foundation assembly Base body Steel plate Screw stem M42X1050 Pad eye II Screw stem M42X700 Connection unit Steel pipe Mast base Reinforced stiffener Steel pipe Supporting seat Stiffener 668X143 Pad eye I Screw stem M42X380 Pad eye

Qty. 1 2 4 2 2 2 2 2 4 2 2 16 2 2 2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

标记 处数

分区

16

签名 年-月-日 Page-71 ZJ15 Drilling Rig Parts Manual

更改文件号

Z05010000307AA A

A

32 30 38

1

31 8

10

25 14 11 5

19 20 21 15 18 17

B

24 34

B

35

C

4424

5510

C

D

D

250

39

3000 1003

E

E 3

4

47 33

F

F

G

Z05020000156AA 滑板猫道排管架 1 总成

47 46

P5900091AA

H 29

25

36

13

12

47

5

43

44

45 47

组件

44 43

Z05011100087AA

左支座

1

42

Z16340000253AA

大鼠洞管

41

Z16340000252AA

小鼠洞管

40

Z05011100081AA

5400

1500

8020

J

45 18

K

960

L

2

7

46

27

6809 28

M

14

N

9

Z05010000307AA Folding substructure assembly 5.5m

Z05010000307AA Folding substructure assembly 5.5m

O

4

5

6

7

10

11

12

13

0.000

0

1

组件

0.000

0

1

组件

0.000

0

0.000

0

1.559

3.118

H

1

组件

928.918 928.918

36

Z05010100029AA

接污盒

1

组件

166.398 166.398

35

P9940605AA

矩形管L=450

5

20

□102X102X5

34

P6001756AA

堵板96X96

5

Q235

-6

33

Z05011000243AA

撑杆

1

组件

32

P6035794AA

支撑座板

2 Q235A

31

P6035804AA

支撑座板

2 Q235A

5.293 10.586

30

Z05011000141AA

撑杆

2

组件

80.202 160.404

29

Z05010500349AA

翻板

1

组件

20.940 20.94

28

Z05010500350AA

翻板

1

组件

28.448 28.448

27

Z05010700004AA

安全链

1

Q235

0.072

0.072

26

P6001757AA

1

Q235

0.040

0.04

25

P2000652AA

2

45

2.494

4.988

24

P6900064AA

0.047

0.094

23

P2001186AA

2.296

4.592

22

P6300046AA

封板φ33 单向锥头销B40X 210 保险销φ4X65 单向锥头销B40X 190 钻台API标牌

1 花纹板

0.374

0.374

P9100077AA

焊接小链８

1

0.031

0.031 L=40 0

0.142

0.142

0.049

0.049

CB21-76

20

4400102200

19

P2600031AA

2 1Cr18Ni9 2

Z05012000019AA 吊钳油缸过轮 1 CB21-76

P9100067AA

焊接小链5

-14

-5

φ4X65

Q235

○φ8

组件

2.17

1.788

3.576

0.961

0.056

2.464

1.046

41.84

15

P2001284AA

14

Z05010200107AA

1

组件

13

Z05050500279AA 右前走道总成 1

组件

12

Z05010500503AA 右后走道总成 1

组件

1042.70 1042.70 1 1 1370.58 1370.58 8 8 837.380 837.38

11

Z05011000242AA

撑杆

6

组件

45.230 271.38

10

Z05011000241AA

撑杆

6

组件

43.269 259.614

9

Z05010400336AA

梯子

1

组件

867.291 867.291

8

Z05010400366AA 载车梯子3500 1

组件

7

Z05050500280AA

左前走道

1

组件

6

Z05010500504AA

左后走道

1

组件

370.115 370.115 1375.70 1375.70 3 3 858.285 858.285

5

Z05010300001AA

防护立柱

2

组件

4

Z05010900065AA

轨道

1

组件

3

Z16020000007AA

小车

1

组件

2

Z16340000254AA

踏板

1

组件

1

Z05011400087AA

钻台主体

1

组件

编码

加工尺寸公差：孔H12；轴h12；长度Js或js12 非加工尺寸公差：Js或js15 形状和位置公差：B级 倒角： 圆角： 圆角半径： 粗糙度：

设计

标准化

校对

工艺

审核

批准

14

零部件名称 数 量 材质

图号

φ4.5

0.031

P2000110AA

逃生滑道

42988.547 共

1

张

第 1

约20 节

K

L L=40 0

N

规格

72.268 72.268 O 21841.4 21841.4 14 14 单件重 总重量 备注 量

折叠钻台总成 比例

底座系统

1:60

ZJ30钻机

张

Z05010000307AA 15

M

56.101 112.202 1443.87 1443.87 6 6 255.088 255.088

组件 材 料 阶段标记 数量 重 量

J

85.060 85.06

31 Q235

保险销 44 1Cr18Ni9 单向锥头销A40X 40 45 75

0.434

112.554 112.554

45

12型安全扣φ10 1 铸造合金 钢 拉环 1 Q235

I

6.583 32.915

16

P

3

组件

护栏总成

未 注 技 术 规 范

2

0.898

Z05019900204AA

序 号

1

0.449

37

18 47

○φ16

74.881 149.762

17

6

85.060 85.06

38

21

803

Q235

3.608 288.64 本图

右支座 1 组件 P2000134AA 单向锥头销B40X 2 42CrMo 120 Z05012300033AA 尾绳桩 2 组件

39

I

E型V带L=2800 80 橡胶II-4

Z05030000030AA 吊钳油缸过轮（ 司钻对侧） 1 P9960049AA 吊耳 2

45

G

9965.72 9965.72 1 1

组件

16

P

Page-72 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Drawing NO. Z05010000307AA Z05011400087AA Z05010500504AA Z05010300001AA Z05010900065AA Z05010400366AA Z05050500280AA Z05011000242AA Z05011000241AA Z05010400336AA Z05010500503AA P6001757AA Z05050500279AA Z05010200107AA P9100067AA P2000110AA P2001284AA P2600031AA 4400102200 P2001186AA P2000652AA P6900064AA Z05010500349AA Z05010500350AA P6035794AA P6035804AA Z05011000141AA P6001756AA Z05011000243AA P9940605AA Z05010100029AA Z05012300033AA Z05019900204AA P2000134AA Z05012000019AA Z16340000254AA Z16020000007AA Z16340000252AA Z16340000253AA Z05011100081AA Z05011100087AA P9100077AA P6300046AA Z05010700004AA P9960049AA

Description Folding substructure assembly 5.5m Main body of substructure Left rear walkways Guard column Track Carrier’s stairs 3500 Left front walkway Stay rod Stay rod Stairs Right rear walkway assembly Closing plate φ33 Right front walkways assembly Escaping sliding way Welding chain 5 Safety pin One-way tapered pin A40X75 Pull ring 12 model safety latch φ10 One way tapered pin B40X190 One way tapered pin B40X210 Safety pin 4X40X65 Folding plate Folding plate Supporting seat plate Supporting seat plate Stay rod Ⅲ Plug plate 96X96 Stay rod Rectangular tube L=450 Drip pan Tail line post Guardrail assembly One-way tapered pin B40X120 Guiding sheave, cathead cylinder Pedal, mast BOP dolly Rat hole pipe Mouse hole pipe Right support Left support Welding chain 8 API nameplate, substructure Safety chain II Lifting eye

Qty. 1 1 2 1 1 1 6 6 1 1 1 1 1 31 44 40 1 1 2 2 2 1 1 2 2 2 5 1 5 1 2 1 2 1 1 1 1 1 1 1 1 1 1 2

Page-73 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

45

Z05030000030AA

46

P5900091AA

Description Guiding sheave of cathead cylinder(at off driller’s side) E type V belt L=2800

47

Z05020000156AA

Pipe ramp and catwalks assembly

Qty. 1 55 1

Page-74 ZJ15 Drilling Rig Parts Manual

Page-75 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z06020000003AA

Lower chain case

1

Z06020200003AA

Five forward five reverse box body

1

2

P7000061AA

Gland

1

3

Z06020500002AA

Operation mechanism

1

4

Z06020600001AA

Oil stick mechanism

1

5

P7000059AA

Gland, bearing

2

6

P6300260AA

Nameplates

1

7

Z06020200004AA

Box body

1

8

P6200204AA

Shim, bearing seat

1

9

P7000010AA

Bearing seat

1

10

P0200040AA

Flange

1

11

P6100531AA

Press plate

1

12

P6100160AA

Lock washer

4

13

P5400024AA

Flathead key

1

14

P2400028AA

Output shaft

1

15

4500100328

Bearing 22219C

2

16

P5400029AA

Flathead key

1

17

P3500039AA

Sprocket wheel Z=29 p=44.45

1

18

P0100033AA

Bearing seat

1

19

P1000032AA

Shim, oil seal seat

1

20

P1700018AA

Shim, oil seal seat

1

21

P1700019AA

Oil seal seat

1

22

P0000022AA

Coupling, clutch

1

23

P9810139AA

Connection plate

4

24

Z03060100011AA

Guard, clutch

1

25

Z16160100003AA

ATD218H push disc clutch

1

26

P5400358AA

Key B20X140

1

27

P1400754AA

Shaft sleeve

1

Page-76 ZJ15 Drilling Rig Parts Manual 28

P2200425AA

Bolt M10

2

29

Z03011400001AA

Air inlet pipe

2

30

P2400247AA

Shaft

1

31

P1100031AA

Spacer, oil seal

1

32

5300100235

0 sealing ring 90X3.55

1

33

4305516070

Bolt M16X70

9

34

5300200106

Oil seal PG100X130X12

1

35

5300200127

Oil seal PG240X280X20

1

36

P1000035AA

Shim, bearing seat

1

37

P3500040AA

Sprocket wheel Z=21 p=44.45

1

38

P1100034AA

Spacer, bearing

1

39

4500100051

Bearing 6218

2

40

4500100015

Bearing 6044

1

41

P0900013AA

Oil plug

3

42

P3000006AA

Gear Z=35

1

43

P2400248AA

Input shaft

1

44

P1000044AA

Shim, oil seal seat

4

45

P0000031AA

Gland, bearing

1

46

5300200101

Oil seal PG95X120X12

2

47

P1500016AA

Flange

1

48

4300312025

Bolt M12X25

6

49

P1100050AA

Spacer, oil seal

1

50

5300100227

0 sealing ring 85X3.55

1

51

Z06020300003AA

Yoke mechanism

1

52

4500100050

Bearing 6217

2

53

Z06020100001AA

Connection seat

2

54

P2400249AA

Middle shaft

1

55

P1100046AA

Spacing ring

1

56

P3000005AA

Gear Z=34

1

Page-77 ZJ15 Drilling Rig Parts Manual 57

P1100045AA

Spacing ring

3

58

Z06020300004AA

Yoke mechanism

1

59

P1000041AA

Shim, bearing seat

1

60

P0100037AA

End face press plate

1

61

P5400025AA

Key

1

62

P3000004AA

Gear Z=35

1

63

P1100043AA

Spacing ring, oil seal

1

64

5300100243

0 sealing ring 95X3.55

1

65

5300200113

Oil seal PG110x140x14

6

66

P1000124AA

Shim, bearing seat

1

67

P0200036AA

Bearing seat

1

68

P1000033AA

Shim, bearing seat

1

69

4101800008

Grease nipple M10X1

3

70

P0500004AA

Coupling, clutch

1

71

P1700020AA

Seal shim

1

72

P3100003AA

Gear ring

1

73

Z16160200001AA

Guard, clutch

1

74

Z16160100002AA

ATD118 push disc clutch

1

75

P5400023AA

Flathead key

1

76

4300312035

Bolt M12X35

30

77

4313100012

Washer 12

30

78

4500100224

Bearing 22218C

1

79

P1100038AA

Oil seal spacer

1

80

P1100037AA

Oil seal spacer

1

81

P1000036AA

Shi, oil seal seat

1

82

4300316070

Bolt M16X70

12

83

P0000024AA

Oil seal seat

1

84

P0000034AA

Oil seal seat

1

85

5400100011

Air filter

2

Page-78 ZJ15 Drilling Rig Parts Manual 86

P6100117AA

Cover plate

2

87

P6000349AA

Seal shim

1

88

4300510020

Bolt M10X20

80

89

4313100010

Spring washer 10

80

90

P9871403AA

Pipe L＝700

2

91

4309300024

Nut M24

2

92

4300324070

Bolt M24X70

2

93

4313100024

Spring washer 24

2

94

P3000036AA

Gear

1

95

P2400250AA

Middle shaft

1

96

P1400036AA

Shaft sleeve

1

97

4500100078

Bearing 6317

4

98

5401500006

Chain 28A-2

64

99

P7000060AA

Gland, bearing

3

100

P1000303AA

Shim, bearing seat

2

101

4300824065

Bolt M24X65

4

102

P2000734AA

Pin

3

103

P0100034AA

End face press plate

1

104

P6001773AA

Press plate

1

Page-79 ZJ15 Drilling Rig Parts Manual

Page-80 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Drawing NO. Z06030000080AA Z06030200002AA Z06030300069AA P0900012AA P4100794AA P0900013AA P9810557AA 4300824065 4317700024 4313200024 P6101537AA P1000366AA Z06030700003AA P6900024AA 4300812025 4313000012 4313200012 5401500006 Z07340100013AA P1100054AA 4500100328 P6200204AA P0000034AA P5400029AA P3500047AA 5300200111 P1100266AA 4500100224 P0000033AA P1100074AA 4300824045 P6000361AA 4300812040 4300816040 4313100016 P0900011AA P7000008AA 4300812035 P1100267AA 4101800008 P7000010AA 5300200024 Z06110400002AA P3500044AA P6100237AA P6200333AA

Description Upper chain case Air exhausting plug Box body Oil filling plug 90° liner (ZG 1/4") Oil plug Connection plate Bolt M24X65-8.8 Nut M24 Washer 24 Cover plate Washer Torque box Washer Bolt M12X25-8.8 Washer 12 Washer 12 Chain 28A-2 Front cover Spacer, oil seal Bearing 22219C Pad, bearing seat Oil seal seat Flathead key Sprocket wheel Z=25 Oil seal PG105X130X14 Spacer, oil seal Bearing 22218C Oil seal seat Spacer, oil seal Bolt M24X45-8.8 End face press plate Bolt M12X40-8.8 Bolt M16X40-8.8 Spring washer 16 Pad, bearing seat Bearing seat Bolt M12X35-8.8 Spacer, oil seal Grease nipple M10X1 Bearing seat Oil seal PG110X140X14 Input shaft Sprocket wheel Z=23 Cover plate Washer

Qty. 1 1 1 1 2 8 10 10 11 1 2 1 1 40 80 80 114 1 1 1 1 1 1 1 2 1 1 1 1 1 1 4 22 30 1 1 4 1 2 1 2 1 1 2 2

Page-81 ZJ15 Drilling Rig Parts Manual Item NO. 46 47 48 49 50 51 52

Drawing NO. 4313100010 4300810020 P0000056AA P6101544AA P1700351AA 4300308020 4313100008

Description Bolt M10X20-8.8 Washer 10 Press plate Cover plate Seal pad Bolt M8X20-4.8 Washer 8

Qty. 12 12 1 2 2 16 16

Page-82 ZJ15 Drilling Rig Parts Manual

Page-83 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Drawing NO. Z06070000242AA 5000700020 5000700061 5000700110 5000800010 5000700087 5000700124 5000700078 Z04120201003AA 5000700024 5401500005 5000700147 P2200072AA 4312500016 4313100016 5401500009

Description Schematic diagram of driving system Inter-front axle driving shaft Driving shaft L=1360±80 Driving shaft L=970 Driving shaft L=200±15 Driving shaft L＝1850±80 Driving shaft on carrier Lko=1100 Rotary table driving shaft L=1890±30 Fixed support Inter-rear axle driving shaft LK0=680 Double row chain Driving shaft 2261HH LK0=1190 Bolt M16x1.5 GB/T1337 self-locking nut M16×1.5 Spring washer 16 Three rows chain

Qty. 1 1 1 1 2 1 3 2 1 256 1 156 156 156 134

Page-84 ZJ15 Drilling Rig Parts Manual

Page-85 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z07000000003AA

Raising cylinder

1

Z07120400001AA

Cylinder body

1

2

Z07120300003AA

First stage plunger

1

3

Z07120300002AA

Second stage plunger

1

4

Z07120300001AA

Third stage plunger

1

5

P1100294AA

Screw sleeve

1

6

P1100326AA

Press ring

1

7

P1100295AA

Copper sleeve

1

8

P1200192AA

Nut

1

9

P1300165AA

Screw sleeve

1

10

P1100322AA

Press ring

1

11

P1100296AA

Coppper sleeve

1

12

P1200193AA

Nut

1

13

P1200194AA

Nut

1

14

P0100117AA

Cover, cylinder

1

15

P2300019AA

Rod head

1

16

P1100298AA

Retainer ring

1

17

P1100657AA

Support ring

1

18

P1100299AA

Retainer ring

1

19

P1100300AA

Dust ring

1

20

P1100323AA

V ring

5

21

P1100301AA

Dust ring

1

22

P1100327AA

V ring

5

23

P1100302AA

Guide ring

2

24

P1100303AA

Anti-friction ring

1

25

P1100304AA

Guide ring

2

26

P1100305AA

Guide ring

1

27

P9000051AA

Spring

1

Page-86 ZJ15 Drilling Rig Parts Manual 28

P6201007AA

Spring seat

1

29

P1300192AA

Check valve seat

1

30

P1100293AA

Copper sleeve

1

31

P1100331AA

Screwcap

1

32

QBJ120101

Plug Z1/8"

1

33

P1100332AA

Dust ring

1

34

P2000225AA

Pin shaft

2

35

4101800008

Grease nipple M10X1

2

36

4314510070

Cotter pin 10X70

2

37

4500200017

Steel ball 19

1

38

QBJ120102

Z1/4 plug

1

39

QBJ10010804

Z1X1/2 bushing

1

40

4306808010

Hex set screw M8X10

5

41

5300100043

O ring 15X2.65

1

42

5300100170

O ring 58X3.55

1

43

5300100528

O ring 175X5.3

1

44

5300100519

O ring 165X7

1

45

P1100658AA

Press ring

1

46

P1700331AA

V type sealing ring

5

47

P1100325AA

Support ring

1

48

P1100330AA

Support ring

1

Page-87 ZJ15 Drilling Rig Parts Manual

Page-88 ZJ15 Drilling Rig Parts Manual

Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Drawing NO. Z07000000124AA 5400200007 4900300008 Z07170000004AA 4900300009 Z07150000002AA Z07150000003AA Z07000000003AA Z07140000004AA 5400100012 5400200034 4900350043 5000950002 4900550085 4600300004 5400200008 3800200010 3800200015 4900450001 4900450003 4900450002 4900450005 4900450004 4000400011 4000400012 Z07130000004AA 3800200007 4900300007 4900300058 4900300006 4900450009 4900450012 4900450011 4900450010 4900450013 4900350077 4900550074 4600300003 Z07010000001AA Z07020000005AA Z07030000004AA Z07040000002AA Z07050000001AA Z07060500007AA Z07070000013AA Z07080000004AA

Description Schematic diagram of hydraulic system Filter <suction port> Check valve Hydraulic oil tank Check valve Cathead cylinder Cathead cylinder Raising cylinder Jack cylinder(front and rear) Hydraulic air filter Bypass paper filter Overflow valve PTO Gear pump Ball valve Filter <suction port> Pressure gauge Pressure gauge Suction piece Working piece Working piece Working piece Discharging piece 3T hydraulic winch 5T hydraulic winch Telescoping cylinder Pressure gauge Check valve Needle valve Check valve Suction piece Working piece Working piece Working piece Discharging piece Overflow steady valve Steering oil pump Ball valve Oil pump lines Jack lines Raising lines Hydraulic winch lines Cathead cylinder lines Five bank valve lines Six bank valve lines Steering power assisting lines

Qty. 1 1 1 2 1 1 2 4 1 1 2 1 1 1 1 1 2 1 1 2 2 1 1 1 1 3 1 3 3 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Page-89 ZJ15 Drilling Rig Parts Manual

Item NO.

Drawing NO.

Description

Qty.

46

Z07060700010AA

Remote control mechanism, multiple-way valve

1

47

4600100020

Ball valve

1

Page-90 ZJ15 Drilling Rig Parts Manual

Page-91 ZJ15 Drilling Rig Parts Manual

Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Drawing NO. Z07130000004AA Z07130200004AA Z07130100014AA P1100319AA P1100320AA P1000166AA P1700167AA P1700168AA P1200207AA P0200188AA P4600013AA P9000047AA P0900038AA Z07120200001AA 5300300030 4315908030 5300100089 QBJ10072704 QBJ120104

Description Telescoping cylinder Cylinder body Plunger assembly Guiding sleeve Copper sleeve Washer Sealing ring O ring Nut Flange Check valve Spring Spring seat Air exhaust plug J type dust ring D130 M8X30 set screw O sealing ring 30X3.5 M27X2-1/2" bushing Z1/2" plug

Qty. 1 1 1 1 2 2 2 1 1 1 1 1 1 1 2 1 1 1

Page-92 ZJ15 Drilling Rig Parts Manual

Page-93 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z07140000004AA

Jack cylinder

1

P2000205AA

Plug,cylinder body

1

2

P0700010AA

Piston

1

3

5300100288

O sealing ring ￠130X5.7

2

4

5302001031

Retaining ring A130X2

2

5

P1600010AA

Cylinder body

1

6

P2300017AA

Piston rod

1

7

4313800080

Retaining ring 80

1

8

4300810035

Bolt M10X35

1

9

4313200010

Washer 10

2

10

4313000010

Spring washer 10

1

11

4309300010

Nut M10

1

12

P9100050AA

Chain, safety pin

1

13

P1100278AA

Copper sleeve

1

14

P1200183AA

Nut, liner

1

15

P1600009AA

Liner

1

16

Z07140100001AA

Nut

1

17

P2000204AA

Safety pin

1

18

P9860033AA

Circlip, safety pin

1

19

Z07140200001AA

Base plate

1

20

5300100264

O sealing ring ￠110X5.7

1

21

5300100221

O sealing ring ￠80X5.7

1

22

P2200264AA

Set screw

4

23

4309300012

Nut M12

4

24

5300100176

O sealing ring ￠60X5.7

1

25

5302001011

Retaining ring A60X2

1

26

P2200263AA

Screw plug

1

27

P1200182AA

Nut

1

Page-94 ZJ15 Drilling Rig Parts Manual 28

4313600056

Lock washer 56

1

29

5300300066

Yx type sealing ring D110

1

Page-95 ZJ15 Drilling Rig Parts Manual

Page-96 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z07150000002AA

Cathead cylinder

1

P1300105AA

Coupling

1

2

P7200156AA

Connection end

1

3

P2300028AA

Piston rod

1

4

P2200308AA

Tie rod

4

5

P1101745AA

Copper sleeve

1

6

5302000451

BA type ring

1

7

Z07150200007AA

Cylinder cover

1

8

QBJ120108

Plug NPT1

2

9

P1600019AA

Cylinder body

1

10

Z07150100001AA

Support

1

11

P1100158AA

Cushion sleeve

1

12

P0700006AA

Piston

1

13

P1100160AA

Guiding ring

2

14

P1700064AA

Sealing ring

1

15

P1700065AA

Anti-friction ring

1

16

P1100159AA

Cushion ring

1

17

Z07150200002AA

Right end cover

1

18

4313800035

Elastic retaining ring 35

2

19

P2000099AA

Pin shaft

1

20

P1200114AA

Screw plug NPT1/4

2

21

4317008020

Set screw M8X20

2

22

5300300024

Dust ring J-50

1

23

5300100248

O sealing ring 100X3.1

2

24

5300100121

O sealing ring 41.2X3.55

1

25

4313800060

Elastic retaining ring 60

1

26

4300812055

Bolt M12X55

2

27

4317100012

Washer 12

4

Page-97 ZJ15 Drilling Rig Parts Manual 28

4313100012

Spring washer 12

4

29

4309300012

Nut M12

4

30

4315100020

Nut M20

4

31

4313100020

Spring washer 20

4

32

4300812090

Bolt M12X90

2

33

4314532030

Cotter pin ￠3.2X30

4

Page-98 ZJ15 Drilling Rig Parts Manual

Page-99 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z07150000003AA

Cathead cylinder

1

P1300105AA

Coupling

1

2

P7200156AA

Connection end

1

3

P0700005AA

Piston rod

1

4

P1300102AA

Tie rod

4

5

P1101745AA

Copper sleeve

1

6

5302000451

BA type ring

1

7

Z07150200007AA

Cylinder cover

1

8

QBJ120108

Plug NPT1

2

9

P1100155AA

Cylinder body

1

10

P1100158AA

Cushion sleeve

1

11

P0700006AA

Piston

1

12

P1100160AA

Guiding ring

2

13

P1700064AA

Sealing ring

1

14

P1700065AA

Anti-friction ring

1

15

P1100159AA

Cushion ring

1

16

Z07150200002AA

Right end cover

1

17

4313800035

Elastic retaining ring 35

2

18

P2000099AA

Pin shaft

1

19

P1200114AA

Screw plug NPT1/4

2

20

4317008020

Set screw M8X20

2

21

5300300024

Dust ring J-50

1

22

5300100248

O sealing ring 100X3.1

2

23

5300100121

O sealing ring 41.2X3.55

1

24

4313800060

Elastic retaining ring 60

1

25

4303312100

Bolt M12X100

2

26

4317100012

Washer 12

2

27

4313100012

Spring washer 12

2

Page-100 ZJ15 Drilling Rig Parts Manual 28

4309300012

Nut M12

2

29

4309300020

Nut M20

4

30

4313100020

Spring washer 20

4

31

4314532030

Cotter pin 3.2X30

6

Page-101 ZJ15 Drilling Rig Parts Manual

Page-102 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z07170000004AA

Hydraulic oil tank

1

P7200699AA

Closing plate

1

2

P7200703AA

Spacing plate

2

3

P7200706AA

Upper plate

1

4

P5000015AA

Lifting ring

2

5

P9870011AA

Pipe

1

6

P7200709AA

Bottom plate

1

7

P9860010AA

NPT1 connection pipe

1

8

P0200049AA

Flange disc

1

9

P9870798AA

NPT1.1/4 connection pipe

1

10

P0200043AA

Flange disc

1

11

P7100011AA

Supporting angle iron

6

12

Z08010500004AA

Bent pipe

1

13

P9870799AA

NPT1.1/2 connection pipe

1

14

QBJ11041055

Z1-1/4" pipe clamp

1

15

P9810014AA

Fixed angle iron

8

16

P1300056AA

Fitting, thermometer

1

17

P1000051AA

Rubber pad

1

18

P6100125AA

Cover plate

1

19

G10030100002AA

Cover plate body

1

20

P6200105AA

Shim, cover plate

2

21

G10030100001AA

Seat, cover plate

2

22

P6200154AA

Base plate

2

23

Z07170100001AA

Oil scale

2

24

4301308020

Bolt M8X20

32

25

4313000008

Spring washer 8

36

26

3800100004

Bimetal thermometer

1

27

4300512060

Bolt M12X60

8

28

4309300012

Nut M12

8

29

4313000012

Spring washer 12

8

30

4300310025

Bolt M10X25

6

31

4309300010

Nut M10

6

32

4313000010

Spring washer 10

6

33

4308008020

Bolt M8X20

4

34

QBJ5221010

NPT1.1/4”fitting

1

35

4600300006

G1.1/4”ball valve

1

36

P1300052AA

G1.1/4”-NPT1.1/4 bushing

2

37

P1300053AA

Φ38 hose fitting

1

Page-103 ZJ15 Drilling Rig Parts Manual

Page-104 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Z08200000001AA

Crown protection air cylinder

Qty.

1

Z08200100001AA

Piston assembly

1

2

4309300020

Nut M20

1

3

P0000082AA

Cover, cylinder

1

4

4101800004

Grease nipple M6X1

1

5

4309300010

Nut M10

12

6

4313000010

Spring washer 10

12

7

P2200232AA

Stud bolt

6

8

P2100226AA

Drum body

1

9

P0000081AA

Cylinder head

1

10

P1700133AA

O sealing ring

1

11

P1700132AA

O sealing ring

2

12

P1000209AA

Paper pad

2

13

P1100233AA

Guiding sleeve

1

14

4316406008

Bolt M6X8

3

Page-105 ZJ15 Drilling Rig Parts Manual

Page-106 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Front axle drive control air Z08210000002AA cylinder assembly 1

Z01141000002AA

Support

1

2

P6002026AA

Connection rod

1

3

P2000299AA

Connection pin

1

4

4314504020

Pin

3

5

4314812032

Pin shaft Ad612X32

1

6

4309300008

Nut M8

2

7

4313100008

Washer 8

2

8

4300308020

Bolt M8X20

2

9

4314812035

Pin shaft Ad412X35

1

10

Z08210000001AA

Air cylinder assembly

1

4X20

Page-107 ZJ15 Drilling Rig Parts Manual

Page-108 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z08240000001AA

Valve saver

1

Z08240100001AA

Rod

1

2

4312700012

Nut M12

1

3

P5100018AA

Oscillating arm

1

4

4307805006

Bolt M5X6

2

5

P0900014AA

Nut

1

6

P1100059AA

Guiding sleeve

1

7

4313700024

Retaining ring 24

1

8

5300100030

O sealing ring 11x1.9

1

9

P2600011AA

Valve rod

1

10

5300100065

O sealing ring 22x2.4

1

11

P6000366AA

Spacing plate

1

12

P9000012AA

Tapered spring￠8

1

13

P1000050AA

Washer

1

14

Z08240200001AA

Valve assembly

1

15

P0900015AA

Seat ring

1

16

P1100060AA

Valve sleeve

1

17

P9000013AA

Spring￠1.6

1

18

5300100071

O sealing ring 24x2.4

1

19

P1100061AA

Guiding sleeve

1

Page-109 ZJ15 Drilling Rig Parts Manual

Page-110 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z08270000003AA

Chassis air system diagram

1

3800200005

Pressure gauge

1

2

5000100085

Manual brake valve

1

3

4900300052

Emergency brake valve

2

4

4900300051

2 position 3 way button valve

2

5

5000100084

Brake acceleration valve

1

6

Z08250000002AA

Air reservoir

2

7

4900300037

Pressure reduction valve

1

8

5002400087

Overflow valve

1

9

5001900177

Air pressure alarm switch

1

10

5000100063

Switch of brake light

2

11

3801950004

2 position 3 way valve(normal open）

1

12

4900300030

Emergency relay valve

1

13

4900300029

Quick release valve

1

14

4900300057

Water draining valve

2

15

4900300056

Copper safety valve

2

16

4900300012

Check valve

2

17

5000100086

Double chamber brake valve

1

18

5000200003

Front axle brake air chamber

4

19

5000200004

Rear axle brake air chamber

4

20

Z08110000001AA

Carrier brake air lines

1

21

Z08120000001AA

Differential lock lines

1

22

Z08130000001AA

Air suspension lines

1

23

Z08140000001AA

Front drive shutter window lines

1

24

Z08260000001AA

Air controlled box of cab

1

Page-111 ZJ15 Drilling Rig Parts Manual

Page-112 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Drawing NO. Z08280000205AA 5001550007 4900300012 5402650803 Z08250000001AA 5000100087 Z03111700002AA 4900350126 4600300001 5400150038 5402650041 4900350091 3801950004 4700600266 4700650114 4900300060 5402600001 Z08240000001AA Z08200000001AA 4900350110 4900350304 3100450003 4900350101 4900350088 4900300031 3801950003 4900350107 4900350098 4900300002 5400400005 4900350092 3800200005 5400600002 3801950001 5402650038 5402600002 4900350089 4900350096 5000100031 5000100034 Z08030000001AA Z08040000001AA Z08060000003AA Z08070000003AA Z08090000001AA Z08100000001AA

Description Air system diagram of carrier Air compressor Check valve Drier(24V) Air reservoir Safety valve Plug valve Pressure regulating valve G1/2”ball valve Filter Water draining valve 3 position 4 way directional valve 2 position 3 way air controlled directional valve Testing fitting Rotating joint Pressure reduction valve Double air roto seal Valve saver Air cylinder Shuttle valve 2 position 3 way solenoid directional valve Soleniod Combination valve, sand drum 2 position 3 way manual directional valve Air horn switch(button) 2 position 3 way air controlled directional valve 2 position 3 way air controlled directional valve Combination valve, main drum One-way choke valve Atomized lubricator 2 position 4 way manual directional valve Pressure gauge（NPT1/4） Air cylinder 2 position 3 way air controlled directional valve Throttle controller Pressure relay 2 position 3 way foot controlled valve Pedal throttle valve Air horn switch(pedal) Double tone air horn Deck frame lines Throttle shutdown lines Drawworks lines Rotary table lines Hydraulic pump lines Air slip lines

Qty. 1 1 1 1 1 1 1 1 1 1 1 7 1 3 1 1 1 1 6 1 1 1 4 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1

Page-113 ZJ15 Drilling Rig Parts Manual Item NO. 46 47 48 49

Drawing NO. Z08320000003AA 5400150039 4900350025 5400600010

Description Sand drum lines Filtering element, filter（with IA-192） One-way choke valve Air cylinder

Qty. 1 1 4 2

Page-114 ZJ15 Drilling Rig Parts Manual

Page-115 ZJ15 Drilling Rig Parts Manual

Page-116 ZJ15 Drilling Rig Parts Manual

Page-117 ZJ15 Drilling Rig Parts Manual

Page-118 ZJ15 Drilling Rig Parts Manual

Standpipe assembly (Drawing NO.: Z15010000197AA)

Page-119 ZJ15 Drilling Rig Parts Manual

Page-120 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Drawing NO. Z15010000197AA P6004083AA K6334013AA K4143039AA P4100873AA P9913701203AA K4142034AA K4144001AA K4141004AA P9913701207AA K4127024AA 4600100147 P4100822AA K0100004AA 3800200029 K4121004AA P9913701204AA K4127002AA K4122067AA K4223049AA K4124001AA K4221010AA Z15010200141AA P4100875AA 4600100049

Description Standpipe assembly Reinforced plate 460X80 Bent pipe 4"-1002 welding female union 3''-4'' adapter Straight pipe 4"-1002 welding male union Sealing washer Wing nut Straight pipe Fitting, pressure gauge 2'' mud gate valve（FIG1502） 3"-2" welding tee 2" cross II Shock-resistant pressure gauge 60MPa Wing nut Straight pipe Plug, male union Fitting, male union 2" welding tee Sealing washer 2" welding elbow Fixed seat Bent pipe 4" mud gate valve(both ends are unions)

Qty. 1 1 2 8 1 6 2 4 1 1 2 1 1 1 6 1 3 2 1 3 1 7 1 1

Page-121 ZJ15 Drilling Rig Parts Manual

Page-122 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4

Drawing NO. Z16120000071AA Z16120101014AA Z16120200001AA Z16120300001AA 4315204008

5

P6300321AA

Description 150t traveling block and hook Traveling block assembly Hook assembly Pull rod Rivet ￠4X8 API nameplate, traveling block and hook(Chinese and English)

Qty. 1 1 1 4 1

Page-123 ZJ15 Drilling Rig Parts Manual

Page-124 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Drawing NO. Z16120101014AA Z16120101001AA P0300508AA 4500100329 Z16120102001AA P1700323AA P2400303AA 4101800008 P6400692AA 4305620050 Z16120103001AA Z16120104001AA P2000455AA P2200496AA P1000377AA

Description Traveling block assembly Sheave frame Sheave Bearing 2097938E Oil seal Spacer Sheave shaft Oil cup M10X1 Locating piece Bolt M20X50 Line stopper Side cover Pin shaft Square tapered screw plug NPT1" Adjusting ring, bearing

Qty. 1 4 4 8 1 1 4 1 3 1 2 6 6 4

Page-125 ZJ15 Drilling Rig Parts Manual

Page-126 ZJ15 Drilling Rig Parts Manual Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Drawing NO. Z16120200001AA P1000378AA P6400693AA 4101800008 P2000456AA P2200497AA 4313100024 4300322055 4313100022 P2000457AA P0000211AA Z16120201001AA P0000212AA P2400304AA P9000093AA P9000094AA P9000095AA P0000213AA Z16120202001AA 4500300001 P1400285AA P0100220AA P1700326AA Z16120203001AA P7900010AA P2000458AA P2400305AA P6400694AA P6400695AA P9000096AA P2000459AA P2000460AA P6900077AA P6101457AA P2100553AA P2000461AA 4300324160 4318200024 4314505045 4317100024 P2200496AA P2000462AA

Description Hook assembly Retaining ring Middle body Grease nipple M10X1 Pinshaft Bolt M24 Washer 24 Hexagon screw stem M22X55 Washer 22 Slip Spring press disc Safety valve Top cover Central shaft External spring Middle spring Internal spring Spring tray Brake ring Double row cylindrical roller thrust bearing Liner Oil seal seat O sealing ring Locking unit Hook body Connection pinshaft Pin Stopper Locking plate Spring Spring retaining pin Pinshaft, locking arm Locking arm Retaining ring Arm, lifting ring Plug NPT3/4" Bolt M24X160 Hex slotted nut M24 Cotter pin 5X45 Washer 24 Plug NPT1" Plug NPT1-1/4"

Qty. 1 1 3 2 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 4 4 4 4 1 1

Page-127 ZJ15 Drilling Rig Parts Manual

Page-128 ZJ15 Drilling Rig Parts Manual

Item NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Drawing NO. Z16140000004AA Z16140000006AA Z16140300001AA Z16140400001AA P3200008AA 4319120060 4313000020 4500300019 Z16140100004AA P1000229AA P3200007AA 4300812030 4313000012 P1100422AA 5300100612 4500100338 4500100339 4300820065 4300816060 4313100016 P1400189AA P1500028AA P5400074AA P1400188AA 5300200031 P1000228AA P1000227AA 4300816040 P0100140AA P2400181AA Z16140600002AA P1200248AA P1100421AA P5400072AA Z16140800001AA Z16140900001AA P1200249AA 4500300016 P0100143AA 5300100750 P1000230AA P0100142AA 5300100780 P1100423AA

Description ZP275 rotary table assembly Base Upper cover Rotary table body Bull gear Z81 Hex bolt M20X60 Spring washer 20 Bearing 5692/800 External square bushing Adjusting shim Pinion Z22 Bolt M12X30 Spring washer 12 Gland, bearing O ring 420X7 Aligned roller bearing 22330C Cylindrical roller bearing NU2330 Bolt M20X65 Bolt M16X60 Spring washer 16 End cover, small bearing Flange Key Shaft sleeve Sealing ring B180X210X16 Adjusting shim Adjusting shim Bolt M16X40 Gland Pinion shaft Arrester Oil draining plug Bearing box Key Screw plug Oil stick Screw plug Bearing 591/800 Retaining plate O ring 800X8.6 Adjusting shim End cover, lower bearing O ring 1010X8.6 Sealing sleeve

Qty. 1 1 1 1 12 30 1 2 1 1 18 30 1 1 1 1 18 6 20 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1

Page-129 ZJ15 Drilling Rig Parts Manual

Item NO. Drawing NO. 44 4300712045 45 4313200024 46 4319124080

Description Bolt M12X45 Flat washer 24 Allen bolt M24X80

Qty. 12 4 4

Page-130 ZJ15 Drilling Rig Parts Manual

Page-131 ZJ15 Drilling Rig Parts Manual Item NO.

Drawing NO.

Description

Qty.

Z16160100009AA

ATD-324-H push disc clutch

1

P0200469AA

Coupling

1

2

P9000091AA

Spring

18

3

P3100016AA

Intermediate gear disc

3

4

P1000337AA

Friction piece

3

5

Z16160101004AA

Air bag

1

6

P0000183AA

Fixed disc

1

7

P6003856AA

Press plate

1

8

P1000338AA

Washer

2

9

P1000406AA

Washer

3

10

P1000407AA

Washer

2

11

P2200504AA

Bolt M24X110

6

12

P9990130AA

Low carbon wire line ￠2.5X950

1