D72001260
CAGE Code S5825
BOEING 737 LAVATORIES
|
PART N0. D72001260-111A D72001260-111B
|
BOEING PART N0. S417A180-1260A S417A180-1260B
COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST
The Yokohama Rubber Co., LTD. proprietary rights are included in the information disclosed herein. Recipient by accepting this document agrees that neither this document nor the information disclosed herein nor any part thereof shall be reproduced or transferred to other documents or used or disclosed to others except as specifically authorized in writing by The Yokohama Rubber Co., Ltd.
25-46-42 Page T-1 INITIAL ISSUE DATE Jul 5/07
Rev.1 Apr 29/09
THE YOKOHAMA RUBBER CO.,LTD. 36-11, Shimbashi 5-chome, Minato-ku, Tokyo 105-8685, JAPAN PHONE: +81-3-5400-4730 FAX: +81-3-3431-4820
CAGE Code S5825
To: HOLDERS OF COMPONENT MAINTENANCE MANUAL 25-46-42 PART NUMBER D72001260-111
This letter transmits Revision 1 dated Apr 29/09, to Component Maintenance Manual 25-46-42. Replace reviced pages and add and remove the pages as shown below.
REVICED PAGES T-1 RR-1
DATED Apr 29/09 Apr 29/09
LEP-1,LEP-2,LEP-3
Apr 29/09
INTRO-1
Apr 29/09
1,9,15
Apr 29/09
101,102,107,108,110,111/112
Apr 29/09
608-610,612,614
Apr 29/09
901
Apr 29/09
1004-1020,1023 1027-1033 1070-1072,1081-1085
Apr 29/09 Apr 29/09 Apr 29/09
ADD PAGES 1085.01
DATED Apr 29/09
D72001260
REVISION No.1 DATED APR 29/09 HIGHLIGHTS Pages which have been revised, added, or removed are shown below with the reasons for the changes.
SUBJECT Title Page
PAGE T-1
DESCRIPTION OF CHANGES Added PART No.D72001260-111B, added BOEING PART No.S417A180-1260B, added INITIAL ISSUE DATE, changed Revision No. and date
Record of Revisions
RR-1
Added Revision No.1 and date
List of Effective Pages
LEP-1,-2,-3
Changed for this revision
Introduction
INTRO-1
Corrected Verification date
Description and Operation
1 9,15 111/112
Changed Fig.No. and corrected grammetical mistake Corrected misspelling Changed PART No. of SMOKE DETECTOR
Testing and Fault Isolation
101 102 107,108,110 111/112
Added English equivalent value, and corrected 28VAC 3 phase to 1 phase Corrected misspelling Added PART No. of SMOKE DETECTOR Changed PART No. of SMOKE DETECTOR
Disassembly
306
Corrected misspelling
Repair
608-610 612 614
Reviewed Table 601 Reviewed Table 603 Corrected misspelling
Special tools, Fixtures and Equipments
901
Added English equivalent value, and corrected 28VAC 3 phase to 1 phase
Illustrated Parts List
1004,1005 1006 1007-1020 1023 1027-1031 1032,1033
Reviewed Vendor Code and Address Changed Reference Designator Index Changed Numerical Index Reviewed IPL Fig.1 Added PARTS for D72001260-111B Corrected QTY of ITEM 15 and deleted Vendor Code of ITEM 170 Added ITEM 256,257,258 Added ITEM 256,257,258 Added ITEM 605A Added ITEM 820A Shifted lines
1070-1072 1081-1083 1084 1085 1085.01
25-46-42 HIGHLIGHTS-1 Apr 29/09
D72001260
RECORD OF REVISIONS Retain this record in the front of the manual. On receipt of revisions, insert revised Pages in the manual and enter revision number, date inserted, and initial. REVISION NUMBER Rev 0
REVISION DATE Jul 5/07
Rev 1
Apr 29/09
DATE FILED
BY
REVISION NUMBER
REVISION DATE
DATE FILED
BY
25-46-42 Page RR-1 Apr 29/09
D72001260
RECORD OF TEMPORARY REVISIONS
REV NO.
ISSUE DATE
DATE INSERTED
REMOVAL DATE
INCORPORAYOR’S INITIALS
REMOVER’S INITIALS
25-46-421 Page RTR-
Jul
5/07
D72001260
SERVICE BULLETIN LIST
SERVICE BULLETIN
ISSUE DATE
DATE BY INCORPORATED
SERVICE BULLETIN
ISSUE DATE
DATE BY INCORPORATED
25-46-42 Page SBL-1 Jul
5/07
D72001260
LIST OF EFFECTIVE PAGE
SUBJECT Title Page
PAGE T-1
DATE Apr 29/09
HIGHLIGHTS
HIGHLIGHTS-1 Apr 29/09
Record of Revisions
RR-1
DATE Jul 5/07 Apr 29/09 Apr 29/09 Jul 5/07 Blank
Disassembly
301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320
Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Apr 29/09 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Blank
Cleaning
401 402 403 404
Jul 5/07 Jul 5/07 Jul 5/07 Blank
Check
501 502 503 504
Jul 5/07 Jul 5/07 Jul 5/07 Blank
Repair
601 602 603 604 605 606 607 608 609 610 611
Jul Jul Jul Jul Jul Jul Jul Apr Apr Apr Jul
Apr 29/09
Record of TemRTR-1 porary Revisions
Jul 5/07
Service Bulletin SBL-1 List
Jul 5/07
List of Effective Pages
LEP-1 LEP-2 LEP-3 LEP-4
Apr 29/09 Apr 29/09 Apr 29/09 Blank
Table of Content T/C-1
Jul 5/07
Introduction
INTRO-1
Apr 29/09
Description and Operation
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Apr 29/09 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Apr 29/09 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Apr 29/09 Jul 5/07 Jul 5/07 Blank
101 102 103 104 105 106 107 108
Apr Apr Jul Jul Jul Jul Apr Apr
Testing and Fault Isolation
SUBJECT PAGE Testing and 109 Fault Isolation 110 111/112 113 114
29/09 29/09 5/07 5/07 5/07 5/07 29/09 29/09
5/07 5/07 5/07 5/07 5/07 5/07 5/07 29/09 29/09 29/09 5/07
25-46-42 Page LEP-1 Apr 29/09
D72001260
SUBJECT Repair
PAGE 612 613 614
DATE Apr 29/09 Jul 5/07 Apr 29/09
Assembly
701 702 703 704 705 706 707 708
Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Blank
Fits and Clearances
801
Jul 5/07
Special tools, Fixtures and Equipments
901
Apr 29/09
Illustrated Parts List
1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1026 1027 1028 1029 1030 1031 1032 1033 1034 1035
Jul Jul Jul Apr Apr Apr Apr Apr Apr Apr Apr Apr Apr Apr Apr Apr Apr Apr Apr Apr Jul Jul Apr Jul Jul Jul Apr Apr Apr Apr Apr Apr Apr Jul Jul
5/07 5/07 5/07 29/09 29/09 29/09 29/09 29/09 29/09 29/09 29/09 29/09 29/09 29/09 29/09 29/09 29/09 29/09 29/09 29/09 5/07 5/07 29/09 5/07 5/07 5/07 29/09 29/09 29/09 29/09 29/09 29/09 29/09 5/07 5/07
SUBJECT Illustrated Parts List
PAGE 1036 1037 1038 1039 1040 1041 1042 1043 1044 1045 1046 1047 1048 1049 1050 1051 1052 1053 1054 1055 1056 1057 1058 1059 1060 1061 1062 1063 1064 1065 1066 1067 1068 1069 1070 1071 1072 1073 1074 1075 1076 1077 1078 1079 1080 1081 1082 1083 1084 1085 1085.01 1086 1087 1088 1089
DATE Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Apr 29/09 Apr 29/09 Apr 29/09 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07 Apr 29/09 Apr 29/09 Apr 29/09 Apr 29/09 Apr 29/09 Apr 29/09 Jul 5/07 Jul 5/07 Jul 5/07 Jul 5/07
25-46-42 Page LEP-2 Apr 29/09
D72001260
SUBJECT Illustrated Parts List
PAGE 1090 1091 1092 1093 1094 1095 1096 1097 1098 1099
DATE Jul Jul Jul Jul Jul Jul Jul Jul Jul Jul
SUBJECT
PAGE
DATE
5/07 5/07 5/07 5/07 5/07 5/07 5/07 5/07 5/07 5/07
25-46-42 Page LEP-3 Apr 29/09
D72001260
THIS PAGE INTENTIONALLY LEFT BLANK
25-46-42 Page LEP-4 Jul
5/07
D72001260
TABLE OF CONTENTS
Paragraph Title
Page
Description and Operation
.....................................
1
Testing and Fault Isolation ...................................
101
Disassembly ...................................................
301
Cleaning
......................................................
401
Check .........................................................
501
Repair
601
........................................................
Assembly
......................................................
Fits and Clearances
...........................................
Special Tools, Fixtures and Equipment Illustrated Parts List
701 801
.........................
901
........................................
1001
25-46-42 Page T/C-1 Jul
5/07
D72001260
INTRODUCTION
The instructions in this manual provide the information necessary to perform maintenance functions ranging from simple checks and replacement to complete shop type repair. The manual is divided into separate sections: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.
Title Page Record of Revision List of Effective Pages Table of Contents Introduction Description and Operation Testing and Fault Isolation Disassembly Cleaning Check Repair Assembly Fits and Clearances Special Tools, Fixtures and Equipment Illustrated Parts List
Refer to the Table of Contents for the page location of applicable sections. An explanation of the use of the Illustrated Parts List is provided in the Introduction to that section. All weights and measurements in the manual are in English and metric units, unless otherwise stated. The manual will be revised as necessary to reflect current information.
Verification
| | |
Testing/T.S Disassembly Assembly
Verified November 11/03 Verified November 11/03 Verified November 11/03
25-46-42 Page INTRO-1 Apr 29/09
D72001260
DESCRIPTION AND OPERATION
1. DESCRIPTION (See figure 1 to 12) A. The 737 aircraft has several types of lavatory module. The modules differ in locations. (See Fig.1) The modules differ in structure in relation to installation in the aircraft. They are designed to be removed from the aircraft after being disassembled in several subcomponents (Refer to DISASSEMBLY). Each modules consists primarily of a side wall, sink wall, door wall, lining and backpanel, an out board panel, a header, an entry door, floor and a ceiling assembly. Each modules includes a sink cabinet assembly, dispenser cabinet assembly, utility cabinet, toilet shroud, electrical assembly and plumbing assembly. B. The sink cabinet is comprised of a sink top and cabinet assembly consisting of a faucet and drain assembly, wash basin, face panel, mirror cabinet comprise a liquid soap dispenser, amenity door and sanitary napkin dispenser. The waste disposal is comprised of a disposal door, access door and a waste container. C. The dispenser cabinet is comprised of facial tissue dispenser, amenity door. D. The utility cabinets are comprised of a cabinet assembly, a removable access door and an electrical utility panel. The removable access door is attached by dispenser cabinet.
|
E. The utility panel assemblies are functionally identical for all lavatory modules. Each utility panel consists of a fluorescent ballast (M1) and wire cables with a connector. The module is provided a call switch (S3) and return to seat lamps (L4). F. The toilet shrouds for all lavatory modules are functionally identical. Each toilet shroud consists of a shroud assembly (or frame) and a toilet seat assembly.
25-46-42 Page 1 Apr 29/09
D72001260
G. Electrical Installations (1) Electrical installation for each lavatory module consists of auxiliary light, fluorescent lights, a utility panel, a vacuum flush control assembly, a loudspeaker, a hot water heater, miscellaneous relays, a transformer and associated electrical wiring. (2) Auxiliary Lights (L5) is provided thru 28 volt DC power and is operative whenever aircraft cabin interior dome lights are on. The main (fluorescent) lights (L1, L2), using 115 volt AC, are automatically turned on when switch (S1), installed in the entrance door wall, is closed when the entrance door is closed. Fluorescent Ballast (M1) is installed between switch (S1) and fluorescent lights (L1, L2) to provide increased voltage, preventing flickering of lamps when they are turned on. The "return to seat" lamps (utility panel) utilize 28 volt AC. The attendant call switch (utility panel S3) utilizes 28 volt DC power. (3) Speaker (LS1) is a 3.2 ohm, 400 Hz unit utilizing 115 volt AC aircraft intercom system power. (4) The water heater (H1) utilize 115 volt AC power. (5) The vacuum flush control assembly is not part of lavatory. See vacuum waste system. H. Plumbing Installations (1) The plumbing installations are functionally identical. Minor variations exist between lavatory modules only to the extent of hoses and tubes usage in relation to the sink cabinet configuration. (2) Each plumbing installation consists of a water inlet line, a water heater, water distribution lines to hot and cold water taps, sink overflow and drain lines and a drain muffler (or vent) line.
2. OPERATION A. Operation of equipment in a lavatory module consists primarily of performing basic exercises as opening and closing of access doors, operating hot and cold water taps and electrical switches to close circuitry to lights, vacuum toilet, etc. B. Normal operation of the sink cabinet assembly consists of opening sidehinged access doors and operating faucet and drain. C. Side-hinged access door unlocks and opens when actuator latch is pulled sufficiently to disengage. The door is locked in closed position by pushing door until it latches. (see Fig.2)
25-46-42 Page 2 Jul
5/07
D72001260
Adjust latch by moving striker forward to remove friction between Striker and latch. (See Fig.3) CAUTION: DO NOT USE SIDE-HINGED ACCESS DOOR AS A BRACE OR HANDHOLD. D. Bottom-hinged amenity door opens by pulling upper side. CAUTION: DO NOT PROP OPEN BOTTOM-HINGED AMENITY DOOR AND USE AS A FOOT HOLD OR STEP LADDER. E. Facial tissue dispenser door opens when push the upper both corners once, and closes when push once again. (see Fig.4) CAUTION: DO NOT USE FACIAL TISSUE DISPENSER DOOR AS A BRACE OR HANDHOLD. F. Mirror cabinet door opens when push the rod of bottom right side. (see Fig.5) Adjust mirror latch by moving latch plate. (See Fig.6) CAUTION: DO NOT USE SIDE-HINGED MIRROR AS A BRACE OR HANDHOLD. G. Operation of ash tray assembly, to uncouple tray and holder. (when waste ash and clean inside.) WARNING: DO NOT TOUCH INSIDE WHEN FIRE OR SMOLDER FIRE REMAIN INSIDE. OPERATE AFTER EXTINGUISH FIRE AND COOL DOWN ASH TRAY. Pull open ash tray. Push up the upper tab inside Continue push up the tab, push down and pull ash Lift up ash tray when the upper side hook is off Push ash tray in the holder to couple them. (see
by finger. tray by another hand. from ash tray holder. Fig.7)
H. Operation for refilling liquid soap. Remove the cap, and refill liquid soap. Replace the cap. (see Fig.8) NOTE: View eyes to check liquid soap level. Refill when level can be seen at the lower window. Do not fill over level than the upper window. J. Operation for release the catch of slab door. Put a small flat stick into the hole and sift the catch until release it. Push the catch to return it. (see Fig.9) NOTE: Usually, do not do this operation. Do this operation only when the passenger inside must be rescued, by some emergency situation.
25-46-42 Page 3 Jul
5/07
D72001260
K. The hot and cold water faucets are spring-loaded to prevent continuous flow of water into the skin basin. Hot water is achieved by pressing the water tap, permitting water from water inlet line to flow through an in-line water heater. The water heater has a capacity of approximately one quart with capability of heating newly received cold water in a matter of seconds. NOTE: The drain rod is spring-loaded in the closed position; thus, it is possible for water to remain standing in the sink basin. It is recommended that periodic checks be made of all lavatory modules by line and flight personnel to assure that any standing water be emptied from sink. It is recommended that sink basin becomes empty before take-off and landing. L. Electrical Operation (Refer to applicable wiring diagrams in TESTING AND FAULT ISOLATION.) (1) With lavatory power connector (P1) connected to 3 phase, 400 Hz, 115 volt AC; 28 volt DC and 28 volt AC systems, all lavatory electrical functions may be energized and controlled. (2) Auxiliary light (L5), utilizing 28 volt DC power, is illuminated whenever aircraft cabin dome lights are on. Main (Fluorescent) lights (L1, L2) are automatically turned on when switch (S1) is closed. Fluorescent Ballast (M1) is installed between switch (S1) and lights (L1, L2) to provide increased voltage, preventing flickering of lamps when they are turned on. (3) Utility panel lights, utilizing 28 volts AC power, consist of "return to seat" lights (L4) (utility panel). The utility panel includes an attendant call switch, utilizing 28 volt DC power to illuminate a LAV call light out of the lavatory module. Light is held in illuminated mode by a holding relay (R1). Light is a press-to-reset type which, when pressed, removes power from coil of relay (R1). (4) Speaker (LS1), installed in utility cabinet and header, is 3.2 ohm, 400 Hz unit utilizing 115 volt AC aircraft intercom system power.
(5) Vacuum flush control assembly (M6) utilizes 28 volt DC power. NOTE: The vacuum flush control assembly is not part of lavatory. See vacuum waste system. (6) Water heater (H1) utilizes 115 volt AC power. The heater is Thermostatically controlled with the capability of sensing the contents when it is below pre-established temperature. When contents of tank are below pre-established temperature, heater elements are activated to increase water temperature to desired temperature.
25-46-42 Page 4 Jul
5/07
D72001260
M. Operation of plumbing assembly is limited to faucet and drain operation, and opening and closing of a main water inlet valve. All other operational features are automatic such as flow of water, drain of waste water, etc. N. Operation of water supply valve. (See Fig.10) Valve is located in access door. Usually valve position is SUPPLY ON. When some replacement needs of toilet assy or faucet assy, set valve position in OFF. When some check needs of toilet assy or faucet assy, set valve position in TOILET ONLY or FAUCET ONLY. NOTE: Set valve click positions. In middle of click positions, water does not flow correctly. P. Operation for adjusting toilet lid. (See Fig.11) Q. Operation of WATER HEATER. (Refer to CMM 38-13-51; Vendor 0AJJ0) CAUTION: DO NOT TURN ON POWER SWITCH WHEN WATER HEATER IS EMPTY. R. Operation of DOOR SWITCH ASSY (S1). (See Fig.12) (1) DOOR SWITCH ASSY (S1) is located in entrance door wall. DOOR SWITCH ASSY has two switches, one is PRIMARY SWITCH and another one is SECONDARY (SERVICE) SWITCH. (2) Usually set SECONDARY (SERVICE) SWITCH in the OFF-POSITION. Close door and engage LATCH ASSY, the main (fluorescent) lights and lavatory occupied sign are automatically turned on, because PRIMARY SWITCH is pressed by LATCH ASSY. (3) Open door and set SECONDARY (SERVICE) SWITCH in the ON-POSITION, the main (fluorescent) lights and lavatory occupied sign illuminate. CAUTION:
DO NOT PRESS PRIMARY SWITCH MANUALLY. PARTICULARLY AVOID INSERTING AN ALIEN SUBSTANCE IN PRIMARY SWITCH.
25-46-42 Page 5 Jul
5/07
D72001260
MODULE LOCATIONS FIGURE 1
25-46-42 Page 6 Jul
5/07
D72001260
ACTUATOR LATCH
PULL 1.
ACCESS DOOR
3. 4.
2.
PROCEDURE FOR OPENING ACCESS DOOR FIGURE 2
To open access door 1. Pull the actuator latch of the door to release the latch. 2. Open access door. To close access door 3. Close access door. 4. Push access door until it latches.
25-46-42 Page 7 Jul
5/07
D72001260
PROCEDURE FOR ADJUSTING LATCH OF ACCESS DOOR FIGURE 3
| | | | | |
1. 2. 3. 4. 5.
Open access door. Loosen the screws that hold the top and bottom strikers. Move strikers back or forward as required to obtain proper latch engagement. Tighten screws to fix strikers in place. Close access door and verify proper engagement by observing red indicator on catch.
25-46-42 Page 8 Jul
5/07
D72001260
FACIAL
25-46-42 Apr 29/09
D72001260
MIRROR
MIRROR CABINET DOOR
2.
3. 4. ROD
PUSH
1. PROCEDURE FOR OPENING MIRROR CABINET (MODULE FIGURED,E) 5 FIGURE 7
To open mirror 1. Push the rod to reliese the latch. 2. Open the mirror. To close mirror 3. Close mirror cabinet door. 4. Push mirror in board trim until mirror latches.
25-46-42 Page Page 10 12 Jul
5/07
D72001260
PROCEDURE FOR ADJUSTING LATCH OF MIRROR CABINET (MODUL D, 6E) FIGURE FIGURE 8
1. 2. 3. 4. 5.
Open mirror door. Loosen the screws Slide latch plate Tighten screws to Close mirror door
that hold latch plate. upward through elongated holes. (Aprox. 2mm) fix latch plate in place. and verify proper engagement.
25-46-42 Page Page 11 13 Jul
5/07
D72001260
UPPER SIDE HOOK
1. 2. 3.
4. 5.
PROCEDURE FOR UNCOUPLE ASH TRAY AND HOLDER FIGURE FIGURE 10 7
To uncouple ash tray assembly 1. Pull open ash tray. 2. Push up the upper tab inside by finger. 3. Continue push up the tab, Push down and pull ash tray by another hand. 4. Lift up ash tray when the upper side hook is off from ash tray holder. To couple ash tray assembly 5. Push ash tray in the holder to couple them.
25-46-42 Page Page 12 15 Jul
5/07
D72001260
CAP
UPPER WINDOW
LOWER WINDOW
2.
1.
3.
PROCEDURE FOR REFILLING LIQUID SOAP FIGURE FIGURE 98
To refill liquid soap 1. Remove the cap. 2. Refill liquid soap. 3. Replase the cap. NOTE:
View eyes to check liquid soap level. Refill when level can be seen at the lower window. Do not fill over level than the upper window.
25-46-42 Page Page 13 14 Jul
5/07
D72001260
PROCEDURE FOR RELEASE CATCH OF SLAB DOOR 9 FIGURE 8
To open CATCH 1. Put a small flat stick into the hole. 2. Sift the catch until release it. 3. Open the catch. To close catch 1. Close the catch. 2. Push the catch until lock it.
25-46-42 Page 14 Jul
5/07
D72001260
1.
TOILET ONLY
2.
OFF
SUPPLY ON
SUPPLY ON
OFF
TOILET ONLY
FAUCET ONLY
FAUCET ONLY
SUPPLY ON
SUPPLY ON
FAUCET ONLY
TOILET ONLY
OFF
4.
TOILET ONLY
OFF
3.
FAUCET ONLY
PROCEDURE OF WATER SUPPLY VALVE BALVE FIGURE FIGURE 12 10
1. 2. 3. 4.
SUPPLY Supply SUPPLY Supply
ON position (TOILET ON, FAUCET ON) TOILET ONLY position (TOILET ON, FAUCET OFF) OFF position (TOILET OFF, FAUCET OFF) FAUCET ONLY position (TOILET OFF, FAUCET ON)
25-46-42 Page 15 17 Page Apr 29/09
D72001260
PROCEDURE FOR ADJUSTING TOILET LID FIGURE 13 11 FIGURE
1. 2. 3. 4. 5. 6.
Remove shroud assy and flip over. Remove damper pin. Adjust detent by 1/4 to 3/4 of a turn as it may require. Re-install damper on shroud. Re-install shroud assy to lavatory. Lid should be detained until it passes clamping screw. NOTE: Detent tip should protrude approx. 1mm-1.5mm from the edge of stopper plate.
25-46-42 Page Page 16 18 Jul
5/07
D72001260
OPERATION OF DOOR SWITCH ASSY FIGURE 12
1. LOCATION OF DOOR SWITCH ASSY 2. Usually set SECONDARY (SERVICE) SWITCH in the OFF-POSITION. Close door and engage LATCH ASSY, the main (fluorescent) lights and lavatory occupied sign illuminate. 3. Open door and set SECONDARY (SERVICE) SWITCH in the ON-POSITION, the main (fluorescent) lights and lavatory occupied sign illuminate. CAUTION: DO NOT PRESS PRIMARY SWITCH MANUALLY. PARTICULARLY AVOID INSERTING AN ALIEN SUBSTANCE IN PRIMARY SWITCH.
25-46-42 Page 17 17 Page Jul
5/07
D72001260
25-46-42 Page 18 Jul
5/07
D72001260
TESTING AND FAULT ISOLATION
1. TEST EQUIPMENT AND FIXTURE NOTE: Equivalent Substitutes may be used. A. The following equipment is recommended for performance of system functional tests: (1) Water source regulated 125 ± 1 psig (8.8 ± 0.07 kgf/cm2) range, flow meter with 0.20 to 2.0 GPM (0.76 to 7.5 l/min) accuracy range, filtered, with connecting hose.
| |
(2) Hand pump, max. press, 4200psig(300kgf/cm2), delivery 0.017pt.(8cc), tank capacity 2.38gal.(9l).
|
(3) Electrical power supplies, 115 volts, 400 Hz, 3 phase, 12 amps per phase minimum, 28 volts, 400 Hz, 1 phase, and 28 volts DC, 3.2 amps, and 6 volts DC. (4) Test panel, circuit selection, electrical sub-system test. (See Figure 101 for suggested layout.) (5) Cables and connectors to connect test equipment to module. (6) Volt-ohm-meter, AC 0 to 500V, DC 0 to 500V, 0 to 10kohm. (7) AC ampere meter, 115V, 400Hz, 0 to 10A. (8) Air pressure source, regulated zero to 50 psig (0 to 3.5 kgf/cm2), filtered. (9) Thermometer, 32 ゚ to 200 ゚ F (0 ゚ to 93 ゚ C) range. (10) Stop watch.
2. EXAMINATION OF PRODUCT A. Each lavatory assembly shall be visually examined for completeness of assembly, finishes, workmanship, and marking. B. The name plate shall be checked for proper location, legibility, completeness, and correctness of nomenclature and entered data. All placards shall be legible and shall be located and attached. C. Plating, chemical coatings, decorative surfaces, etc., shall be free of scratches, abrasions, or other imperfections that could reduce corrosion resistance or appearance.
25-46-42 Page 101 Apr 29/09
D72001260
ELECTRIC ELECTRIC ELECTRICAL
SUGGESTED TEST LAYOUT FIGURE 101
25-46-42 Page 102 Apr 29/09
D72001260
3. TEST PROCEDURE A. General After examination, lavatory shall be tested for water system leakage and function, and electrical sub-system continuity and function as described in the following paragraphs. B. Test Set-up (1) Connect water source to lavatory water inlet connection, and connect lavatory drain line to drain. (2) Connect electrical power supply to lavatory through test panel using test cables and connectors. Do not energize power source until specified. (3) Set water pressure to 20-25 psig (1.4-1.7 kgf/cm2). (a)
Open each (sink faucet) and allow water to flow until free of air bubbles.
(b)
Close aircraft supply shut-off valve, or pressure valve and wait at least one minute.
(c)
There shall be no dripping from faucets, which verifies no leak of shut-off valve.
(d)
Open shut-off valve and allow water to flow, then close faucets; they shall not leak.
(4) Energize AUDIO TEST AMP. and allow to warm up. C. Water System Tests (1) These tests verify ability of water system to function satisfactorily in providing required potable water with no external leakage. (2) Leakage Test. Dry all fittings and components. Maintain 124 to 126 psig (8.7 to 8.9 kgf/cm2) inlet pressure for five minutes minimum, then examine each hydraulic component and fitting; there shall be no evidence of external leakage.
25-46-42 Page 103 Jul
5/07
D72001260
(3) Flow Tests (Refer to CMM 38-12-35; Vendor 80477) NOTE: Maintain inlet pressure at 20 to 25 psig (1.4 to 1.7 kgf/cm2) during flow tests. The sink bowl stopper shall be open. (a)
Turn faucet counterclockwise and push it continuously to flow cold water. Measure water flow rate which shall be between 0.20 and 0.50 GPM (0.76 to 1.9 l/min). Water shall not splash outside sink at water pressure 40 psig (2.8 kgf/cm2).
(b)
Turn faucet clockwise and push it continuously to flow hot water, and measure water flow rate. The requirements are the same as step (a) above.
(4) Drain System Tests (a)
Open sink bowl stopper, then open fully faucet and maintain full water flow for 60 to 70 seconds. Drain flow rate shall be sufficient to prevent water level in basin from rising to overflow vent.
(b)
Close sink bowl stopper and fill basin to overflow vent level. Open faucet and maintain full water flow for 60 to 70 seconds; drain flow rate shall be sufficient to prevent overflow over sink basin edge.
D. Electrical System Functional Tests (1) Test Preparation (a)
(b)
All test panel switches shall be "open" unless otherwise specified, except "door switch test selector" switch shall be set to type of module being tested, and "test door switch" shall be set to "normal power". Open lavatory door.
(2) Auxiliary Light Test Connect a primary power source (28 VDC) to pins 29 (28 VDC) and 15 DC ground) of the lavatory disconnect, auxiliary light shall illuminate. Remove primary power source, auxiliary light shall be extinguished. (3) Lavatory Door Switch and Main (fluorescent) Light Tests (a)
Connect a primary power source (115V,400Hz) to pins 6 (115 VAC) and 39 (AC Ground) and 28 VAC to pin 3 (28 VAC) and 39 (AC Ground) of the lavatory disconnect.
25-46-42 Page 104 Jul
5/07
D72001260
(b)
Close and lock (slide in) lavatory door; Main (fluorescent) lights shall illuminate. Measure the voltage (VAC) at pin 4 (28 VAC) and pin 39 (AC Ground). The voltage must be 28 VAC. NOTE: If "lavatory occupied" light is connected to pin 4 and AC ground, "lavatory occupied" light shall illuminate.
(c)
Unlock (slide out) door, lights shall be extinguished. Measure the voltage (VAC) at pin 4 (28 VAC) and pin 39 (AC Ground). The voltmeter shall indicate 0 VAC. NOTE: If "lavatory occupied" light is connected to pin 4 and AC ground, "lavatory occupied" light shall be extinguished.
(d)
Disconnect the primary power source.
(4) "Return to Seat" Sign Test Connect a primary power source (28 VAC,400 Hz) to pins 27 (28 VAC) and 28 (AC ground) of the lavatory disconnect, "return to seat" sign shall illuminate. Remove primary power source, sign shall be extinguished. (5) "Attendant Call Button" Tests (a)
Press "attendant call" button. "Reset" button light shall illuminate. Release "attendant call" button; light shall remain illuminated.
(b)
Press attendant call "reset" button; reset button light shall be extinguished
(6) Vacuum Toilet Flush Switch Tests (a) Connect an ohmmeter across contacts 31 and 43 of the lavatory main connector (J1). There shall be no continuity (infinite ohms) on the ohmmeter. (b)
Place a jumper wire across contacts 2 and 5, 3 and 4 of J11 (Vacuum Flush Control Assembly Disconnect). There shall be no continuity (infinite ohms) on the ohmmeter.
(c)
Push the Toilet Flush Switch. The ohmmeter shall indicate 10 ohms or less.
(d)
Release the Toilet Flush Switch. There shall be no continuity (infinite ohms) on the ohmmeter.
(e)
Remove the jumper from contacts 2 and 5, 3 and 4 of J11. Remove the ohmmeter from contacts 31 and 43 of the lavatory main connector (J1).
25-46-42 Page 105 Jul
5/07
D72001260
(f)
Connect the ohmmeter across contacts 43 and 15 of the lavatory main connector (J1) There shall be no continuity (infinite ohms) on the ohmmeter.
(g)
Place the jumper wire across contacts 8 and 2 of J11. The ohmmeter shall indicate 10 ohms or less.
(h)
Remove the jumper from contacts 8 and 2 of J11. There shall be no continuity (infinite ohms) on the ohmmeter.
(i)
Remove the ohmmeter from contacts 43 and 15 of the lavatory main connector (J1).
(j)
Return the system to normal.
(7) Water Heater Tests (Refer to CMM 38-13-51; Vendor 0AJJ0) (a)
POWER switch located on the water heater is in the OFF position.
(b)
Water in the heater is to the normal level.
(c)
Connect a primary power source (115 VAC, 400Hz) to pins 38 (115 VAC) and 39 (AC Ground) of the lavatory disconnect. Also connect a wattmeter in the circuit. The indicator light shall not be illuminated and the wattmeter will indicate 0 watts.
(d)
Set the POWER switch to ON. The indicator light must be illuminated and the wattmeter must indicate 378-462 watts.
(e)
Allow water heater to heat up. Verify operation of thermoswitch by observing ammeter and light cycle "on" and "off". When the thermoswitch opens, the wattmeter shall indicate approximately 0 watts. NOTE: The indicator light will remain on indicating that the overheat switch has not actuated.
(f)
Place a thermometer in water flow approximately 2.0 inches below faucet and allow water to flow for 20 seconds. Check water temperature at end of 20 second flow period; temperature shall be 105 ゚ F to 130 ゚ F (40 ゚ C to 54 ゚ C).
(g)
Set POWER switch to OFF, remove wattmeter and disconnect the primary power source.
25-46-42 Page 106 Jul
5/07
D72001260
(8) Speaker Test Actuate AUDIO TEST AMP, then test Lavatory P.A. speaker; sound shall be clearly understandable and of adequate volume level.
| | |
(9) Smoke Detector Tests PART No.PU90-499R3 (Refer to CMM 26-10-02; Venor S5065) PART No.474560-21 (Refer to CMM 26-10-79; Venor 61423)
|
NOTE: PU90-499R3 has been superseded by 474560-21. (a)
Connect a primary power source (28 VDC) to contacts 23 (28 VDC) and 15 (DC Ground) of the lavatory disconnect. The smoke detector power indicator shall be illuminated.
(b)
Generate smoke adjacent to the lavatory smoke detector. The alarm shall be sounded. The red alarm indicator shall be illuminated.
(c)
Clear smoke from lavatory and reset the smoke detector. The alarm shall cease and the red alarm indicator light shall not be illuminated.
E. Draining and Cleaning (1) De-energize and disconnect electrical power source and test panel. (2) Disconnect water source, then connect inlet hose to drain. Allow water system to drain through inlet connection. Connect air pressure source to sink faucet outlet, using connector then blow system dry. (3) Cap on plug all fittings and connections. (4) Dry all spilled water, inside and outside unit. Use a soft clean cloth to remove all water stains and soil.
4. FAULT ISOLATION Faults most likely encountered during operation of plumbing system and electrical system are listed in Tables 101 and 102 together with possible causes and corrective action. NOTE: All fault isolation data presented assumes that aircraft power and water supply is functioning to the units and all systems and electrical wiring have been correctly assembled. If incorrect wiring is suspected as being a probable cause for a malfunction, perform a continuity check of all affected wiring. (Refer to ELECTRICAL WIRING DIAGRAM Fig.102-103)
25-46-42 Page 107 Apr 29/09
D72001260
After performing required remedial action, check system function to ascertain that fault has been corrected. If necessary, continue corrective procedures until fault has been corrected.
Table 101 Plumbing fault isolation Fault No water in plumbing system
Sink does not drain
Probable Cause
Corrective Action
Supply valve in incorrect position
If valve is off - turn valve on.
Obstruction in system
Check for stoppage in inlet hoses to hot water heater and/or cold water faucet.
Obstruction in drain Disconnect drain and flush drain.
Cold water from hot Defective water water tap heater
Replace or repair water heater. (Refer to CMM 38-13-51; Vendor 0AJJ0) Defective electrical Inspect and repair Circuit. circuit
Faucet and drain assembly inoperative or faulty
Damaged or faulty component
Refer to CMM 38-12-35; Vendor 80477 for faucet and drain assembly.
25-46-42 Page 108 Apr 29/09
D72001260
Table 102 Electrical fault isolation Fault Auxiliary light Will not illuminate
Main light will not illuminate
Probable Cause LED burned out or missing
Replace Auxiliary light assy.
Defective switch or electrical circuit
Inspect and repair/ replace as required.
Defective ballast resistor.
Replace ballast resistor.
Bulb burned missing
"Return to Seat" light will not illuminate
"Attendant Call" light will not illuminate
Corrective Action
out
or Replace bulb.
Switch defective
Inspect and replace as required.
Defective socket or electrical circuit
Inspect and repair as required.
LED burned out or missing
Replace LED.
Actuating switch defective
Inspect and repair as required.
Defective socket or electrical circuit
Inspect and repair as required.
LED burned out or missing
Replace LED.
Defective actuating switch
Inspect and repair as required.
25-46-42 Page 109 Jul
5/07
D72001260
Table 102 Electrical fault isolation (Cont.) Fault "Attendant Call" light will not remain illuminated until reset
Probable Cause Relay defective
Corrective Action Replace and repair as required.
Defective electrical Inspect and repair as required. circuit
Remote chime does not Chime is defective Replace chime. sound when Switch is defective Replace switch. "Attendant Call" switch is actuated Defective electrical Inspect and repair as required. circuit Toilet does not flush Vacuum toilet switch Replace Vacuum Toilet switch. is defective Defective electrical Inspect and repair as required. circuit
| | |
Loudspeaker inoperative
Loudspeaker is defective
Replace loudspeaker.
Inspect and repair as required.
Smoke detector inoperative
Defective transformer electrical circuit Smoke detector is defective
Replace smoke detector. PART No.474560-21 (Refer to CMM 26-10-79; Vendor 61423)
25-46-42 Page 110 Apr 29/09
D72001260
ELECTRICAL ASSY LAVATORY "E" FIGURE 102
25-46-42 Page 111/112 Apr 29/09
D72001260
ELECTRICAL ASSY LAVATORY "E" 103 FIGURE 107
25-46-42 Page 113
Jul
5/07
D72001260
THIS PAGE INTENTIONALLY LEFT BLANK
25-46-42 Page 114 120 Jul
5/07
D72001260
DISASSEMBLY
1. GENERAL A. Cut off electric, water and air source before DISASSEMBLY procedures. And drain PLUMBING ASSY before DISASSEMBLY procedures of PLUMBING ASSY. B. It is recommended that CLEANING, CHECK, and TESTING & FAULT ISOLATION procedures preface any disassembly to prevent the unnecessary dismantling. C. All removed assemblies and subassemblies shall be tagged or otherwise identified with their exact installed position to facilitate reassembly. 2. DISASSEMBLY PROCEDURE A. ACCESS DOOR (See Fig.301) (1) Pull ACTUATOR-LATCH (IPL Fig.5-150) of PANEL-ACCESS DOOR (IPL Fig.5-190) to release the lock. (2) Open ACCESS DOOR. (3) Pull down the upper PIN-HINGE (IPL Fig.5-10) and lock it. (4) Pull up the lower PIN-HINGE (IPL FIG.5-25) and lock it. (5) Remove ACCESS DOOR. NOTE: Keep SPACER-ACCESS DOOR (a)(IPL Fig.5-635) at the lower PIN-HINGE. (6) Remove SCREW (IPL Fig.5-45), WASHER (IPL Fig.5-50) and remove PRESSURE PLATE (IPL Fig.5-40). NOTE: When remove PRESSURE PLATE, put ACCESS DOOR horizontal not to fall down SUPPORT-PRESSURE PLATE (IPL Fig.5-65), SPRING-PRESSURE PLATE (IPL Fig.5-70). (7) Remove SCREW (IPL Fig.5-160). (8) Remove NUT (IPL Fig.5-125), WASHER (IPL Fig.5-130,135) and remove LATCH-ACCESS DOOR (IPL Fig.5-145) and ACTUATOR-LATCH (IPL Fig.5-150). B. ARROUND WASTE DISPOSAL (See IPL Fig.5) (1) WASTE COMPARTMENT (a)
Remove WASTE CONTAINER (IPL Fig.5-5).
25-46-42 Page 301 Jul
5/07
D72001260
(b)
(2)
DOOR ASSY-WASTE DISPOSAL (a)
(b) (c)
(3)
Remove SCREW (IPL Fig.5-390,395), WASHER (IPL Fig.5-400) and remove WASTE COMPARTMENT (IPL Fig.5-385).
Push DOOR ASSY-WASTE DISPOSAL (IPL Fig.5-285) (IPL Fig.5-290), SPACER (IPL Fig.5-295).
and remove SCREW
Remove DOOR ASSY-WASTE DISPOSAL. Remove HEX JUM NUT (IPL Fig.5-330) and remove SHOCK ABSORBER (IPL Fig.5-325).
FIRE EXTINGUISHER (a)
Remove SCREW (IPL Fig.5-375), WASHER (IPL Fig.5-380) and remove SUPPORT-FIRE EXTINGUISHER (IPL Fig.5-370) with FIRE EXTINGUISHER (IPL Fig.5-355) and remove BLANKET-FIRE,WASTE COMP (IPL Fig.5-280). CAUTION: PULL UP SUPPORT-FIRE EXTINGUISHER CAREFULLY NOT TO BREAK THE NOZZLE OF FIRE EXTINGUISHER.
(b)
Remove SCREW (IPL Fig.5-360), WASHER (IPL Fig.5-365) and remove FIRE EXTINGUISHER from SUPPORT-FIRE EXTINGUISHER.
C. AMENITY DOOR (See Fig.302) (1) Pull open PANEL-AMENITY DOOR (IPL Fig.5-550). (2) Remove SCREW (a)(IPL Fig.5-465), WASHER (IPL Fig.5-470) and release WIRE ASSY (b)(IPL Fig.5-460). (3) Lay down AMENITY DOOR. (4) Release PIN-HINGE (IPL Fig.5-475,490) and lock them. (5) Remove AMENITY DOOR. D. TOILET SHROUD ASSY (See Fig.303) (1) Push up LATCH-SHROUD (IPL Fig.3-170) to release the lock. (2) Slide down TOILET SHROUD ASSY (IPL Fig.3-120). (3) Take out TOILET SHROUD ASSY. (4) Remove SCREW (IPL Fig.3-175), WASHER (IPL Fig.3-180) and remove LATCH-SHROUD (IPL Fig.3-170). E. TOILET LID AND SEAT (See IPL Fig.3)
25-46-42 Page 302 Jul
5/07
D72001260
NOTE: Process D above are necessary, before this process. (1) Remove SCREW (IPL Fig.3-10,25), WASHER (IPL Fig.3-15,30) and remove DAMPER (IPL Fig.3-5,20). (2) Remove TOILET LID ASSY (IPL Fig.3-42). (3) Remove TOILET SEAT ASSY (IPL Fig.3-75). F. SURROUND (See Fig.304) NOTE: Process A, C, D above are necessary, before this process. (1) Remove SCREW (a)(IPL Fig.3-250,260), WASHER (IPL Fig.3-255,265) and remove PANEL-TOILET SURROUND (IPL Fig.3-245). (2) Remove SCREW (b)(IPL Fig.3-235), WASHER (IPL Fig.3-240). (3) Break SEALANT between PANEL-TOILET SURROUND (IPL Fig.3-230) and the assist wall. (4) Move PANEL-TOILET SURROUND to the forward and disconnect CONNECTOR (c)(IPL Fig.7-835,840). (5) Remove PANEL-TOILET SURROUND. G. FLUSH SWITCH ASSY (See Fig.304) NOTE: Process A, C, D, F above are necessary, before this process. (1) Remove SCREW (d)(IPL Fig.7-830) and remove FLUSH SWITCH ASSY (e) (IPL Fig.7-825). H. COVER-FLOOR PAN (See Fig.305) NOTE: Process A, C, D, F above are necessary, before this process. (1) Remove SCREW (a)(IPL Fig.1-865), WASHER (IPL Fig.1-870) and remove COVER-FLOOR PAN (IPL Fig.1-860) of FLOOR PAN ASSY (IPL Fig.1-850). J. JUNCTION BOX ASSY (See Fig.305) NOTE: Process A, C, D, F, H above are necessary, before this process. (1) Remove SCREW (c)(IPL Fig.8-876), WASHER (IPL Fig.8-880) and remove COVER PLATE ASSY (e)(IPL Fig.8-872) and remove BOOT (f)(IPL Fig.8-884). (2) Remove SCREW (IPL Fig.8-864), WASHER (IPL Fig.8-868) and remove JUNCTION BOX ASSY (d)(IPL Fig.8-860).
25-46-42 Page 303 Jul
5/07
D72001260
K. FLOOR PAN ASSY (See Fig.306) NOTE: Process A, C, D, F, H, J above are necessary, before this process. (1) Remove SCREW (a)(IPL Fig.3-275,290), WASHER (IPL Fig.3-280,295) and remove LATCH-SUPPORT ASSY (b)(IPL Fig.3-270,285). (2) Turn over four corners of FLOOR MAT (c)(IPL Fig.1-670). (3) Remove SCREW (d)(IPL Fig.1-855). (4) Tear off SEALANT under FLOOR PAN ASSY (e)(IPL Fig.1-850) by using sharp flat tool. (5) Remove FLOOR PAN ASSY (e). L. RETURN TO SEAT SIGN (RTSS) ASSY (See Fig.307) (1) Remove SEALANT around BEZEL-RTSS (a)(IPL Fig.7-680) by using sharp flat tool. (2) Remove BEZEL-RTSS (a). (3) Remove SCREW (b)(IPL Fig.7-645) and move RTSS ASSY (c) (IPL Fig.7-640). (4) Disconnect CONNECTOR-PLUG (IPL Fig.7-655) and CONNECTOR-TAB (IPL Fig.7-660) and remove RTSS ASSY. (5) Remove SCREW-COUNTERSINK (IPL Fig.7-690) and remove COVER-RTSS (IPL Fig.7-685). (6) Remove SCREW-PAN HEAD (IPL Fig.7-695), WASHER-PLANE (IPL Fig.7-700) and remove PRINTED BOARD ASSY (IPL Fig.7-650). (7) Remove LED LAMP (IPL Fig.7-670,675). M. ASSIST HANDLE (See Fig.308) (1)
Turn NUT (IPL Fig.1-160) clockwise to release ASSIST HANDLE (IPL Fig.1-130,135,140). CAUTION:
DO NOT TURN BY FORCE ONLY ONE OF NUTS ATTACHING TO ONE ASSIST HANDLE, TURN EACH NUT GRADUALLY.
NOTE: Turn NUT by using pin-wrench (size 30-32). (2)
Remove SCREW (IPL Fig.1-150), WASHER (IPL Fig.1-155) and remove COLLAR (IPL Fig.1-145).
N. RUB STRIP / KICK STRIP
25-46-42 Page 304 Jul
5/07
D72001260
(1)
Remove RUB STRIP (IPL Fig.1-235,240,245,295,320) by using sharp flat tool.
(2)
Remove SCREW (IPL Fig.1-253,262,270,305,330), WASHER (IPL Fig.1-256,264,275,310,335), NUT-CLIP ON (IPL Fig.1-315,340) and remove RETAINER-RUBSTRIP (IPL Fig.1-250,260,265,300,325).
(3)
Remove SCREW (IPL Fig.1-285), WASHER (IPL Fig.1-290) and remove END CAP (IPL Fig.1-280).
(4)
Remove SCREW (IPL Fig.1-175,190,205,220), WASHER (IPL Fig.1-180,195,210) and remove KICK STRIP (IPL Fig.1-170,185,200) and COVER PLATE (IPL Fig.1-215).
P. ARROUND SLAB DOOR (1)
SLAB DOOR ASSY / SEAL RUBBER (See IPL Fig.1) (a) Remove SCREW (IPL Fig.1-15,20,25) and remove SLAB DOOR ASSY (IPL Fig.1-35). (b) Break adhesive (DC3145/DC1204) and remove RETAINER-SEAL RUBBER (IPL Fig.1-10) and SEAL-RUBBER (IPL Fig.1-30).
(2)
TRIM-DOOR (See IPL Fig.2) (a) Remove SCREW (IPL Fig.2-85) and remove COVER-HINGE (IPL Fig.2-80) and remove SCREW (IPL Fig.2-95,100,105) and remove HINGE-SINGLE DOOR (IPL Fig.2-90) and TRIM-SINGLE DOOR (IPL Fig.2-110). (b) Remove SCREW (IPL Fig.2-125) and remove TRIM-SINGLE DOOR (IPL Fig.2-120). (c) Remove SCREW (IPL Fig.2-150,155,160) and remove TRIM-SINGLE DOOR (IPL Fig.2-145).
(3)
DOOR LATCH (See IPL Fig.2) (a) Remove SCREW (IPL Fig.2-195). (b) Remove PLASTIC CAP (IPL Fig.2-200) by using sharp flat tool. (c) Remove SCREW-HANDLE SLAB DOOR (IPL Fig.2-205) and remove DOOR LATCH (IPL Fig.2-190).
(4)
ESCUTCHEON-INDICATOR (See IPL Fig.2) (a) Remove SCREW (IPL Fig.2-150,155,160) and remove TRIM-SINGLE DOOR (IPL Fig.2-145).
25-46-42 Page 305 Jul
5/07
D72001260
(b) Remove SCREW (IPL Fig.2-175) and remove LATCH ASSY (IPL Fig.2-170). (c) Remove ESCUTCHEON-INDICATOR (IPL Fig.2-180), ESCUTCHEON-KNOB (IPL Fig.2-185). (5)
DOOR-CATCH (See IPL Fig.8) (a) Remove SCREW (IPL Fig.8-436) and remove DOOR-CATCH (IPL Fig.8-432).
(6)
THRESHOLD-SLAB DOOR (See IPL Fig.8) (a) Remove SCREW (IPL Fig.8-472) and remove THRESHOLD-SLAB DOOR (IPL Fig.8-468).
Q. ASHTRAY (1)
Uncouple ASHTRAY (IPL Fig.1-110). Refer to DESCRIPTION AND OPERATION paragraph 2.G.
(2)
Remove SCREW (IPL Fig.1-115) and remove ASHTRAY.
(3)
Uncouple ASHTRAY (IPL Fig.2-15). Refer to DESCRIPTION AND OPERATION paragraph 2.G.
(4)
Remove SCREW (IPL Fig.2-20) and remove ASHTRAY.
R. COAT HOOK (1)
Remove SCREW (IPL Fig.2-30) and remove COAT HOOK (IPL Fig.2-25).
S. FLUORESCENT LIGHT / AUXILIARY LIGHT ASSY (1)
(2) (3)
(4)
Slide up LIGHT LENS (IPL Fig.4-800,815) and pull lower edge to remove it. Remove LAMP-FLUORESCENT (IPL Fig.7-550). Remove SCREW (IPL Fig.7-580), WASHER (IPL Fig.7-585) and remove GROUND PLANE ASSY (IPL Fig.7-575). Remove AUXILIARY LIGHT ASSY (IPL Fig.7-610,615,630,635).
T. CALL RESET ASSY (1)
|
Pull LENS-PUSH BUTTON (IPL Fig.7-810) and remove it. NOTE: LENS-PUSH BUTTON consists of three parts, yellow lens, inner clear lens and white cap. Keep together them.
25-46-42 Page 306 Apr 29/09
D72001260
(2)
Remove LED LAMP (IPL Fig.7-820) by using forceps.
U. PANEL-PSU (See Fig.310) (1)
Hold PANEL-PSU (IPL Fig.8-172) with hand.
(2)
Thrust a stick into two holds to release LATCH-PSU (IPL Fig.8-52).
(3)
PANEL-PSU is fallen down.
V. LOUDSPEAKER NOTE: Process U above are necessary, before this process. (1)
Remove SCREW (IPL Fig.7-540), WASHER (IPL Fig.7-545) and remove LOUDSPEAKER (IPL Fig.7-535).
W. PLUMBING ASSY NOTE: Process A-(1) to (5) above are necessary, before this process. (1)
WATER HEATER (a) Remove SCREW (IPL Fig.6-210), NUT (IPL Fig.6-215), WASHER (IPL Fig.6-220) of CLAMP-NYLON (IPL FiG.6-205), CLAMP-CUSHIONED (IPL Fig.6-225). (b) Remove HOSE-WATER SUPPLY (IPL Fig.6-150) from WATER HEATER (IPL Fig.6-240). (c) Cut Cable-Tie of electrical harness of WATER HEATER, and remove electrical harness. (Refer to CMM 38-13-51; Vendor 0AJJ0) (d) Open CLAMP ASSY (IPL Fig.6-235) and move forward WATER HEATER, and remove HOSE-WATER SUPPLY (IPL Fig.6-230) from WATER HEATER.
(2)
FAUCET NOTE: Process (1) above are necessary, before this process. (a) Remove SCREW (IPL Fig.6-75), WASHER (IPL Fig.6-80) of CLAMP-NYLON (IPL FiG.6-70). Remove SCREW (IPL Fig.6-90), NUT (IPL Fig.6-95), WASHER (IPL Fig.6-100) of CLAMP-NYLON (IPL FiG.6-85). (b) Remove HOSE-WATER SUPPLY (IPL Fig.6-120) from FAUCET (IPL Fig.6-280). (c) Remove DRAIN VALVE ASSY. (Refer to CMM 38-12-35; Vendor 80477) (d) Remove FAUCET ASSY. (Refer to CMM 38-12-35; Vendor 80477)
25-46-42 Page 307 Jul
5/07
D72001260
(3)
SELECTOR VALVE ASSY NOTE: Process B-(1) above are necessary, before this process. NOTE: It is desirable that process C, D, F, H, J, K above are performed before this process. And also desirable to remove CLOSED OUT COVER (IPL Fig.3-390) and SCREW (IPL Fig.3-395), WASHER (IPL Fig.3-400). (a) Remove TUBE-WATER SUPPLY (IPL Fig.6-65) and HOSE-WATER SUPPLY (IPL Fig.6-430). (b) Remove SCREW (IPL Fig.6-455), WASHER (IPL Fig.6-460) and remove SELECTOR VALVE ASSY (IPL Fig.6-450).
X. MIRROR (1)
MIRROR 1 (a) Open MIRROR 1. (Refer to DESCRIPTION AND OPERATION paragraph 2.F) (b) Remove SCREW (IPL Fig.4-85), WASHER (IPL Fig.4-90) and remove WIRE ASSY (IPL FiG.4-80). (c) Remove SCREW (IPL Fig.4-25), WASHER (IPL Fig.4-30) and remove SLIDE HINGE BRACKET (IPL FiG.4-20).
(2)
MIRROR 2 (See Fig.311) NOTE: Process (1) above are necessary, before this process. (a) Remove SCREW (IPL Fig.4-585), WASHER (IPL Fig.4-590) and remove DISPENSER-CUP,BAR SOAP (IPL FiG.4-580). (b) Open FACIAL TISSUE DISPENSER DOOR. (Refer to DESCRIPTION AND OPERATION paragraph 2.E) (c) Remove SCREW (IPL Fig.4-420,425), WASHER (IPL Fig.4-430) and remove MIRROR SUPPORT (IPL FiG.4-415) and remove SCREW (IPL Fig.4-440,445), WASHER (IPL Fig.4-450) and remove MIRROR SUPPORT (IPL FiG.4-435).
25-46-42 Page 308 Jul
5/07
D72001260
ACCESS DOOR FIGURE 301
25-46-42 Page 309 Jul
5/07
D72001260
AMENITY DOOR FIGURE 302
25-46-42 Page 310 Jul
5/07
D72001260
TOILET SHROUD ASSY FIGURE 303
25-46-42 Page 311 Jul
5/07
D72001260
SURROUND FIGURE 304
25-46-42 Page 312 Jul
5/07
D72001260
VACUUM WASTE SYSTEM & JUNCTION BOX FIGURE 305
25-46-42 Page 313 Jul
5/07
D72001260
FLOOR PAN ASSY FIGURE 306
25-46-42 Page 314 Jul
5/07
D72001260
RETURN TO SEAT SIGN (RTSS) FIGURE 307
25-46-42 Page 315 Jul
5/07
D72001260
ASSIST HANDLE FIGURE 308
25-46-42 Page 316 Jul
5/07
D72001260
SLAB DOOR ASSY FIGURE 309
25-46-42 Page 317 Jul
5/07
D72001260
TYPE-1
TYPE-1 TYPE-2
TYPE-2
PANEL-PSU FIGURE 310
25-46-42 Page 318 Jul
5/07
D72001260
MIRROR 2 FIGURE 311
25-46-42 Page 319 Jul
5/07
D72001260
25-46-42 Page 320 Jul
5/07
D72001260
CLEANING
1. GENERAL A. Clean all parts thoroughly before making inspections to determine existence of, extent of, and exact location of defects. B. Cleaning is also an extremely important overhaul function for parts that are exposed to repeated wear, minor nicks and scratches and to acids in the form of liquid. In addition, many recessed parts are not normally accessed and cleaned during routine maintenance or at major servicing. Refer to Table 401 for recommended cleaning materials.
2. ELECTRICAL AND PLUMBING INSTALLATIONS A. Wash outer surface of all electrical parts with detergent Electro-Sol or equivalent, and water heated to approximately +180F (+82C). Use 0.05 ounces of detergent per gallon of water (0.3 grams of detergent per liter of water). After cleaning thoroughly, wipe all surfaces with a clean cloth dampened with water heated to +180F (+82C). B. Loosen dust and grit on electrical parts with a soft brush and blow loosened material clear with dry, filtered, compressed air. Then clean electrical components with clean, lint-free cloth or soft bristle brush moistened in Aliphatic Naphtha and allow to air-dry. WARNING: ALIPHATIC NAPHTHA IS FLAMMABLE. USE NAPHTHA ONLY IN A WELLVENTILATED AREA, REMOVED FROM VICINITY OF OPEN FLAME OR ELEVATED TEMPERATURE. AVOID PROLONGED OR REPEATED CONTACT WITH SKIN OR INHALATION OF TOXIC SOLVENT VAPORS. USE STANDARD SAFETY PRECAUTIONS FOR HANDLING FLAMMABLE MATERIALS. C. Neutralize any signs of corrosion using a cloth saturated in a liquid solution of 50-percent distilled water and 50-percent corrosion removing compound or equivalent. After neutralizing corrosion, flush area thoroughly with clean warm water and dry with filtered compressed air. Mark each area suspected of corrosion and cleaned in this manner for inspection.
D. Clean and disinfect plumbing parts as follows: (1) Flush with a solution of 5 tablespoons (20ml) of liquid disinfectant to each gallon (liter) of distilled water. (2) After cleaning with disinfectant solution, flush thoroughly for five minutes with fresh running drinking water. (3) Use clean, dry, compressed air at 20 psig (1.4 kgf/cm2) to blow out and dry parts.
25-46-42 Page 401 Jul
5/07
D72001260
3. STRUCTURAL PARTS CAUTION: MANY PARTS OF THE STRUCTURES ARE FABRICATED FROM A MULTIPLY HONEYCOMB PANEL. DO NOT EMPLOY CLEANING PROCEDURES OUTLINED FOR METAL PARTS (SUCH AS PARTITIONS, ANGLES, ETC.) OR DAMAGE TO THE DECORATIVE FINISH OF THE HONEYCOMB PANELING WILL RESULT. A. Remove dirt, grease or oil deposits from honeycomb paneling and sink top by washing with a clean cloth saturated in Isopropyl, Isobutyl or Ethyl Alcohol. NOTE: To remove stubborn stains from honeycomb paneling it is permissible to use a high grade of household scouring powder, provided it is not used with any type of abrasive scouring pad. B. Remove dirt, grease or oil deposits from metal structural parts by washing with a clean cloth saturated in Toluene, Benzene or Xylene cleaning solvent. C. Neutralize any signs of corrosion as specified in 2.C above. D. Disinfect toilet shroud parts by washing in disinfectant solution as specified in 2.D above. 4. THERMAL PLASTIC PARTS CAUTION: THESE PARTS (DISPENSER, DOOR EDGE TRIM, ETC.) MUST NOT BE CLEANED WITH CHLORINATED SOLVENTS, KETONES, ACETONE, FREON 11, 12 AND 22 OR CHLORINATED DETERGENTS. THESE SOLVENTS WILL ATTACK POLYCARBONATE PLASTICS AND WILL RESULT IN CRAZING OR CRACKING. DO NOT CLEAN WITH CARBON TETRACHLORIDE, TRI AND PERCHLORETHYLENE, ETHYLENE AND METHYLENE CHLORIDES OR MEK. A. Remove dirt, grease or oil deposits by washing in hot water with mild detergent and rinse with clear water. B. Remove local soils with a clean cloth dampened with Isopropyl Alcohol. 5. RESIN TRANSFER MOLD (RTM) PARTS A. Remove dirt, grease or oil deposits by washing in hot water with mild detergent and rinse with clear water. B. Remove local soils with a clean cloth dampened with Isopropyl Alcohol.
25-46-42 Page 402 Jul
5/07
D72001260
Table 401
Cleaning Materials
Item
Identification
Source
Aliphatic Naphtha
TT-N-95A
Any approved source
Benzene
VV-B-230
Any approved source
Corrosion Removing Compound
MIL-C-38334
Any approved source
Detergent
Electro-Sol
Economics Lab, Inc. 722 South Western Avenue Los Angeles, California
Ethyl Alcohol
O-E-760
Any approved source
Isobutyl Alcohol
TT-B-846
Any approved source
Isopropyl Alcohol
TT-I-735
Any approved source
Liquid Disinfectant
Lysol
Sterling Drug, Inc. Lehn and Fink Products Div. 225 Summit Avenue Montvale, New Jersey
Toluene
TT-T-584
Any approved source
Xylene
TT-X-916
Any approved source
NOTE: Use of above material is recommended, however, suitable substitutes or equivalents may be used as determined by local availability.
25-46-42 Page 403 Jul
5/07
D72001260
THIS PAGE INTENTIONALLY LEFT BLANK
25-46-42 Page 404 Jul
5/07
D72001260
CHECK
1.
GENERAL A.
These check procedures facilitate location of defective parts and determine serviceability or need for repair or replacement. NOTE:
B.
2.
Refer to DESCRIPTION AND OPERATION to assist in location of major components.
Carefully check all parts using a strong light (preferably under magnification) for nicks, cracks, cuts, warpage, corrosion, crossed or stripped threads, chafing, scoring or any other obvious defects which could impair efficient operation.
DETAILED CHECK LIST A.
Carefully look over lavatory assembly as follows: (1)
Check all parts fabricated from multi-ply honeycomb paneling for evidence of warpage, punctures, delamination or chipped potting material on panel edges. Refer to REPAIR paragraph 4 for repair of panel punctures and repair of chipped potting material on panel edges.
(2) Check all attaching nuts, screws and washers for crossed or stripped threads, corrosion, burring and excessive wear. (3)
Check all inserts (installed in multi-ply honeycomb paneling) for secureness of installation and crossed or stripped threads. NOTE:
(4)
B.
Damage to inserts is unlikely, therefore the illustrated parts lists do not include any reference to insert part numbers. In the event replacement of an insert becomes necessary, Table 601 contains a cross-reference table of screw-to-insert size.
Check for adequate bonding of floor mat to floor. If inadequate adhesion is apparent, refer to REPAIR paragraph 3.A.
Carefully look over electrical installation as follows: (1)
Check all cable and harness assemblies for bare wires, crimping, cable clamp wear and general damage.
(2)
Check all relays, lamp sockets, connectors, receptacles, ballasts, transformers, speakers and switches for cracks, corrosion, evidence of over-heating and any other evidence of damage which could impair electrical operation.
25-46-42 Page 501 Jul
5/07
D72001260
(3)
Check all switches for corrosion and damage; check continuity and positive operation. Conduct "make-and-break" test using standard ohmmeter.
(4)
Check all cable clamps for secure attachment and general deterioration.
(5) Check all connectors and receptacles for bent pins and general damage. (6) Check all attaching nuts, washers and screws for crossed or stripped threads, corrosion, burring and excessive wear. C.
Carefully look over plumbing installation as follows: (1)
Check hoses and tubes for pinches, excessive bends, stoppage and evidence of leakage around clamps and end fittings.
(2)
Check hot water heater for evidence of overheating and leakage.
(3)
Check clamps for secure attachment and general deterioration.
(4) Check all attaching nuts, washers and screws for crossed or stripped threads, corrosion, burring and excessive wear. D.
Carefully look over cabinet assemblies as follows: (1)
(2) (3)
(4) (5)
Check all door assemblies for freedom of movement and proper alignment. Check hinges for freedom of movement. Check latch assemblies for smooth operation and return of bolt when lever is released. Check springs for cracks, bends and proper tension. Check all Resin Transfer Mold (RTM) parts paneling for Surface Stains, Abrasions or Scratches or Breaks. Refer to REPAIR paragraph 5 for repair of RTM parts.
(6) Check all attaching nuts, washers and screws for crossed or stripped threads, corrosion, burring and excessive wear. E.
Carefully look over toilet shroud installation as follows: (1)
Check for adequate bonding of rubber (installed between shroud and seat bowl). If inadequate adhesion is apparent, refer to REPAIR paragraph 3.C.
(2)
Check for adequate sealing between shroud mounting angles and sink cabinet or after wall, side wall.
25-46-42 Page 502 Jul
5/07
D72001260
(3)
Check for adequate bonding of rubber seals (installed between shroud and shroud mounting angles). If inadequate bonding is apparent, refer to REPAIR paragraph 3.C.
(4) Check all attaching nuts, washers and screws for crossed or stripped threads, corrosion, burring and excessive wear. F.
Carefully look over ceilings and mirror as follows: (1)
Check hinges for freedom of movement.
(2)
Check rubber moldings for cracks, breaks or evidence of deterioration.
(3) Check bonded mirror backing on sink wall panel for adequate bonding. If inadequate adhesion is apparent, refer to REPAIR paragraph 3.D. G.
Carefully look over entrance doors as follows: (1)
Check hinges for freedom of movement.
(2)
Check springs for cracks, bends and proper tension.
(3)
Check lock for proper operation.
(4)
Check latch assemblies for smooth operation.
(5)
Check door panels for evidence of warpage, punctures, delamination. Refer to REPAIR paragraph 4. for repair of panel punctures.
25-46-42 Page 503 Jul
5/07
D72001260
THIS PAGE INTENTIONALLY LEFT BLANK
25-46-42 Page 504 Jul
5/07
D72001260
REPAIR
1.
2.
3.
GENERAL A.
Except for those permissible repairs outlined below, repair of detailed parts and components is not considered practical; however, basic bonding removal and replacement of inserts and riveting is permissible if structural integrity of lavatory is not impaired. Parts which do not meet inspection requirements shall be replaced.
B.
In addition to permissible repair and replacement of defective parts, certain routine parts replacement shall be conducted at each maintenance, regardless of apparent condition of parts. The following parts, if removed during disassembly procedures, shall be routinely replaced at each maintenance. (1)
Plumbing sleeves, nuts and bushings.
(2)
All electrical lamps.
ELECTRICAL INSTALLATIONS A.
Replace all wiring found to be defective during inspection.
B.
Replace all electrical components which do not pass inspection or are found to be defective during testing.
BONDING CAUTION:
A.
CLEANING AND CEMENTING OF BONDED ITEMS SHALL BE DONE IN A DUSTFREE AREA TO PREVENT POSSIBILITY OF IMPURITIES AFFECTING SUCCESSFUL APPLICATION OF ADHESIVE.
Replace floor mats as follows: (1)
To remove bonded floor mat, carefully pry damaged mat from pan with sharp, flat tool. After damaged mat has been removed, a light abrasive action may be used to remove adhesive residue remaining on floor.
(2)
To install a new floor mat, apply adhesive sheet (BMS5-91 Type 2) to back side of the floor mat except surrounding 1 inch. NOTE:
Bond floor mat except surrounding 1 inch, particularly except screw head of floor pan assy. It makes easy next replacement of floor mat or disassembly of floor pan assy.
25-46-42 Page 601 Jul
5/07
D72001260
(3)
(4)
Assemble floor mat, applying sufficient pressure (about 80 lbs) to ensure contact of mating surfaces. Apply sealant (TSE 382-C) to surrounding edge of floor mat. CAUTION:
NOTE:
Equivalent substitutes may be used.
CAUTION: B.
DO NOT USE THE BONDING MATERIALS THAT EXPIERED SHELF LIFE.
DO NOT APPROACH CLOSE TO FIRE.
Repair bonded polycarbonate placards, and nameplates as follows: (1)
Gently pry edge of placard, chart or nameplate a sufficient amount to provide a finger grip. Peel placard, chart or nameplate from panel surface. CAUTION:
(2)
DO NOT USE A SHARP TOOL TO PRY EDGE OR DAMAGE TO PANEL SURFACE WILL RESULT.
If placard has adhesive other than BMS5-91 applied to back surface, prepare placard as follows: (a)
Remove release paper from back of placard.
(b)
Apply BMS5-91 film adhesive to back of placard and trim excess.
(c)
Laminate adhesive to placard on a heated roll laminator or warm placard not more than 140F (60C) and firmly rub release paper with cheesecloth.
(3)
If placard has BMS5-91 film adhesive applied to back surface, no further preparation of placard is required.
(4)
If placard has no adhesive applied to back surface, prepare placard as follows: (a)
Roughen back surface of placard with sand paper.
(b)
Clean placard with Aliphatic Naphtha.
(c)
Apply BMS5-91 film adhesive to back of placard and trim excess.
(d)
Laminate adhesive to placard on a heated roll laminator or warm placard not more than 140F (60C) and firmly rub release paper with cheesecloth.
25-46-42 Page 602 Jul
5/07
D72001260
(5)
C.
Wipe panel surface free of dirt, grit and adhesive residue with a clean, lint-free cloth dampened with detergent cleaner. Install a new placard, or nameplate as follows: (a)
Mark off area on receiving surface 1/16 in. (0.16 cm) smaller than area of placard which will be covered by adhesive.
(b)
Remove release paper from back of placard and apply to primed substrate.
(c)
Use cheesecloth and thoroughly rub down placard using firm hand pressure.
(d)
If primed surface shows around edge of placard, remove excess adhesive with Naphtha.
Repair pad (cushion rubber) installed to toilet shroud as follows: (1)
Scrape off as much of damaged pad as possible with a sharp flat tool (stiff-blade putty knife or screwdriver). Carefully remove remaining adhesive with abrasive cloth or paper. NOTE:
It is permissible to use a power sander provided extreme care is exercised to prevent damage to toilet shroud. Using clean, dry, compressed air, remove all sanding residue. Clean area with a clean, lint-free cloth dampened with Naphtha.
(2) To bond new pads, prime with DC1204 (BAC5010 Type 79 CLASS P) primer according to manufacturer's instructions. Bond new part to toilet shroud with DC3145 (BAC5010 Type 79 CLASS A Silicone Rubber) adhesive according to manufacturer's instructions. NOTE: D.
Bond new pad same location as before.
Repair mirror backing and panel assembly trim strips as follows: (1)
Carefully pry damaged part from adjoining structure. CAUTION:
NOTE:
THE MIRROR BACKING AND PANEL ASSEMBLY TRIM STRIPS ARE BONDED TO DECORATIVE PANELING. EXERCISE EXTREME CARE WHEN BREAKING BOND OR DAMAGE TO DECORATIVE FINISHES MAY RESULT.
The adhesive bond may separate with adhesive residue remaining on both mating surfaces. Carefully scrape as much of residue as possible from both surfaces. Residue that remains on surfaces will not affect application of new adhesive when units (or new parts) are re-assembled.
25-46-42 Page 603 Jul
5/07
D72001260
(2)
4.
To bond new mirror backing and panel assembly trim strips apply BAC5010 Type 79 (Silicone Rubber) adhesive according to manufacturer's instructions.
LAVATORY STRUCTURE CAUTION:
A.
IF REPAIR CANNOT BE PERFORMED WITHOUT PERMANENTLY SETTING OR DEFACING PANELING OR STRUCTURE, DO NOT ATTEMPT REPAIR; PROCURE NEXT HIGHER STRUCTURAL ASSEMBLY SHOWN IN PARTS LIST.
Replacement of Small Areas of Face Sheets as follows: (See Fig.601) (1)
Carefully cut just through face sheet in a regular pattern (such as rectangle or circle) around damaged area, and remove circumscribed section by peeling. NOTE:
The removed section should be kept as small as possible. Damage that extends into core or foam inserts may be repaired per paragraph B or C below.
(2)
Cut a piece of replacement face sheet as nearly as possible to exact size of removed section. The outer surface of replacement patch shall be the same as the remainder of the panel, in most cases Tedlar moisture barrier material, and the thickness of the patch shall be less than thickness of removed section by approximately 0.005 inch (0.013 cm) unless panel being repaired was fabricated with more than one "bond sheet".
(3)
Cut a piece of Type 120 Fiberglass fabric material of a size to produce a gap of 0.100 inch (0.25 cm) or less all around between it and surrounding panel facing when laid over core in removed section. NOTE:
(4)
It may be more convenient to saturate fiberglass as described in procedure (5) below and place it between two sheets of Polyvinyl alcohol film material before trimming to final dimensions.
Place a new facing, decorative side down, on previously cleaned and "released" tooling plate. It is sometimes advisable to apply release agent, Which called out in BAC5524 or BAC5565, to decorative surface for a few inches in from each edge to facilitate clean-up in event of resin seepage under lay-up.
25-46-42 Page 604 Jul
5/07
D72001260
(5)
On a separate work area, thoroughly wet out fiberglass with following mixture. Thoroughly blend BAC5010 Type 82 (Urethane Adhesive) base resin and catalyst in accordance with the manufacture's instruction and well mixed in. Apply mixture to fiberglass using rollers, squeeges, or other means to assure saturation without presence of excess resin to drip or run off during lay-up. Locate patch over exposed core. Panel facing around cut-out shall have been previously masked-off or "released" according to paragraph (4) above to facilitate clean-up. Fiberglass fabric, as used per paragraph (3) above, must be removed as fiberglass ply is laid in place. Prepare and add additional patch plies in same manner, if more than one thickness of "bond" sheet appears in panel being repaired.
B.
(6)
Place facing patch accurately and tape in place, if necessary using masking tape or similar material, until pressure can be applied. Apply and maintain contact pressure by vacuum bagging, by using weights, or by other suitable means.
(7)
Vacuum bag assembly using normal techniques and cure at room temperature, under vacuum, for 24 hours or at 160±10 ゚ F(71±5 ゚ C) for 2 hours. As an alternative to vacuum bagging, contact pressure may be maintained for the same length of time using weight applied through a tooling plate.
(8)
After cure is complete, sand lightly if necessary to remove any ridges formed by squeeze-out of adhesive using care to avoid damaging moisture barrier film.
(9)
If seams where patch has been applied display gaps that are not effectively sealed with adhesive used for application of patch, sealing shall be accomplished per REPAIR paragraph 4.D.
Repair damaged honeycomb panels as follows: (See Fig.602) (1)
After exposing area of damaged core, circumscribe damaged core by cutting carefully around it in an essentially regular pattern, exercising care not to damage the facing opposite.
(2)
Remove outlined core by pulling free from facing bond line. Remove all shreds of core of significant size, and where practicable, sand lightly to diminish height of cured adhesive fillets.
(3)
Prepare a replacement section of honeycomb core, of proper thickness and cell size, by cutting so that its area is slightly larger than removed section. The new section should not be so large that considerable compression or crushing is required to fit it into place, but sufficiently large to ensure edge contact all around when fitted into place.
25-46-42 Page 605 Jul
5/07
D72001260
(4)
Apply resin mixture described in REPAIR paragraph 4.A(5) to honeycomb surface that will contact opposite facing and to faying edges that butt up against unremoved core.
(5)
Core patching adhesive may be cured simultaneously with adhesive used to apply face sheet patch or a new face sheet.
(6)
For smaller areas of damage, repair may be effected by removing loosened pieces of core and straightening compressed cells using forceps or similar tools.
(7)
Fill cells in damaged area with mixed part A and B of BMS5-28 Type 19 potting compound. Fill slightly above cell level.
(8) Cure for 24 hours 70 to 90F (22 to 32C) or for 5 hours at 100 to 120F (38 to 48C). (9) C.
Sand to flush with cell height of surrounding undamaged core.
Repair delamination of panels other than at edges as follows: NOTE:
Unless void or delamination is due to presence of contamination (such as silicones, etc.) which will actually preclude adhesion of a bonding agent, repair should be possible.
(1)
Drill holes through face sheet in area of delamination. Size of holes should be just large enough to accept a needle or tube fitted on a syringe.
(2)
If delamination exists between facing and core, a choice may be exercised, depending on installed position of panel, as to whether holes should be drilled through delaminated facing or through opposite face. If delamination, however, has occurred between plies of face sheet, the holes must be drilled through delaminated facing. NOTE:
(3)
Where number and location of holes necessary to allow adequate injection of repair resin can best be determined from trial and experience.
Inject resin mix described in REPAIR paragraph 4.A.(5) into holes. NOTE:
Where facing has separated from core, it is not necessary to inject enough material to fill core cells, but only enough to assure that essentially the entire debonded area of face sheet will have a thin coating of resin when panel is inverted.
25-46-42 Page 606 Jul
5/07
D72001260
D.
(4)
For separations between face sheet plies, hold syringe at an angle to insure that resin is injected between the plies. Small holes at perimeter of debonded area may serve as an indication when resin has filled void area.
(5)
Cover injection holes with masking tape, apply pressure and cure per REPAIR paragraph 4.A.(6).
(6)
For delaminations between facing and core, the repaired panel shall be cured while in a horizontal position with delaminated face lower-most, against tooling plate.
(7)
Remove masking tape and, if any of the holes are not filled and effectively sealed with repair resin, completely seal the repair in accordance with paragraph D below.
Repair sealing of scratches, cracks, gaps, etc. in face sheets as follows: NOTE:
E.
Sealing for exclusion of moisture from panel interiors is necessary, and either of the following techniques may be used.
(1)
For very narrow scratches penetrating into decorative laminate, but not into base resin, cover up scratches with touch up paint.
(2)
For larger scratches penetrating into base resin, fill scratches area with mixed part A and B of BMS8-201 Type 2 potting compound. Fill slightly below face of decorative raminate by wipe off the over filling. Cure for 24 hours 70 to 90F (22 to 32C) or for 5 hours at 100 to 120F (38 to 48C). Cover up scratches or gaps in decorative laminate with touch up paint.
Repair damaged inserts as follows: NOTE:
Should inserts require replacement because of damaged threads, being displaced by loading before potting develops full strength, being installed at a canted angle, or for any other reason, repair may proceed as follows. Refer to Table 601 for reference of insert when an insert requires replacement.
25-46-42 Page 607 Jul
5/07
D72001260
Table 601
Insert Identification
Size
Spec NAS1836-06-07 NAS1836-06-11 NAS1836-06-14 MS21209C0610P MS21209C0615P
SL607-06-4S SL607-06-6S SL2334-06A3 SL607-06-8S
| |
1380-32X0.218 1380-32X0.343 1380-32X0.375 1380-32X0.453 1380-32X0.138 1380-32X0.207
NAS1836-08-07 NAS1836-08-11 NAS1835-08 NAS1836-08-14
SL607-08-4S SL607-08-6S SL606-08-S SL607-08-8S SL2334-08A3
| |
1640-32X0.218 1640-32X0.343 1640-32X0.370 1640-32X0.453 1640-32X0.375 1640-32X0.164 1640-32X0.246
NAS1836-3-07 NAS1836-3-11 NAS1836-3-14 NAS1834-3K1000
| |
1900-32X0.218 1900-32X0.343 1900-32X0.453 1900-32X1.000 1900-32X0.375 1900-32X0.190 1900-32X0.285
| |
2500-28X0.560 2500-28X0.250 2500-28X0.375
NAS1835-4 MS21209F4-10P MS21209F4-15P
|
-
Shurlok* Part No.
-
-
MS21209C0810P MS21209C0815P
-
SL607-3-4S SL607-3-6S SL607-3-8S SL604-3-1000S SL2334-3A3
-
MS21209F1-10P MS21209F1-15P
SL606-4-S
-
NOTE: Use MS21209F4-15P to install attendant seat. *Shurlok Corp., Santa Ana. Calif.
CAUTION: EXERCISE EXTREME CARE WHEN DRILLING INTO HONEYCOMB PANELING TO PREVENT CONTACT WITH OR PENETRATION OF OPPOSITE FACE. A MICRO-STOP TOOL IS RECOMMENDED WHEN DRILLING IS REQUIRED TO A SPECIFIC DEPTH. NOTE: Mix only that amount of potting compound that can be used in 30 minutes. (1) Drill out damaged insert and a sufficient amount of old potting material to provide a cavity large enough to accept new potting material. (2) Vacuum out drilled hole with a vacuum. (3) Thoroughly blend a mixture of part A and part B of BMS5-28 Type 19 potting compound.
25-46-42 Page 608 Apr 29/09
D72001260
(4) Fill prepared hole approximately 3/4 full of potting compound. (5) Press in new insert so that it is flush with panel face and axis is perpendicular to panel face using pressure-sensitive adhesivecoated alignment tab. (6) Inject additional potting compound mixture (as required) through one hole in alignment tab with a Semco gun. Completely fill cavity, leaving a slight excess on the tab to compensate for shrinkage during curing. NOTE: Semco gun is applicator for potting compound; any approved vendor. CAUTION:
DO NOT PLACE ANY LOAD ON TABS FOR AT LEAST 24 HOURS AFTER CURING.
5. Repair Procedure for Resin Transfer Mold (RTM) Parts NOTE: Use RTM repair kit. (See Table 602) A. Repair for phenol FRP based Grani Coat finish parts like the Sink Deck and Sink Deck Expansion. NOTE: If only the surface was damaged, perform (1), (3), (4), (5) below. (1) Remove damage area with #80 grid sandpaper. (2) Lay up Glass cloth on removed area from back side. (a) Swab removed area by alcohol. (b) Lay up glass cloth.(WF 110D100BS6) (c) Apply phenol resin mixture to sink in the glass cloth. (d) Cure for 12 hours at R.T. or for 30 min. at 122F (50C). (e) Remove protrudent resin with #80 grid sandpaper. (3) Apply primer surface removed area. (4) After primer dried, apply Grani Coat material on damaged area. (5) Finish surface with #240 grid sandpaper. B. Repair for phenol FRP based Gel Coat finish parts like the Shroud, Surround, Amenity door and Facial Tissue door. NOTE: If only the surface was damaged, perform (1), (3), (4), (5) below.
25-46-42 Page 609 Apr 29/09
D72001260
(1) Remove damage area with #80 grid sandpaper. (2) Lay up Glass cloth on removed area from back side. (a) Swab removed area by alcohol. (b) Lay up glass cloth.(WF 110D100BS6) (c) Apply phenol resin mixture to sink in the glass cloth. (d) Cure for 12 hours at R.T. or for 30 min. at 122F (50C). (e) Remove protrudent resin with #80 grid sandpaper. (3) Apply primer surface removed area. (4) After primer dried, apply Gel Coat material on damaged area. (5) Finish surface with #240, #400, #800, #1000, #1500 grid sandpaper and Polishing Compound. C. Repair for epoxyaclyrate FRP based Gel Coat finish parts like the Seat, Lid and Access door. NOTE: If only the surface was damaged, perform (1), (3), (4) below. (1) Remove damage area with #80 grid sandpaper. (2) Lay up Glass cloth on removed area from back side. (a) Swab removed area by alcohol. (b) Lay up glass cloth.(WF 110D100BS6) (c) Apply epoxyaclyrate resin mixture to sink in the glass cloth. (d) Cure for 90 min. at R.T. or for 30 min. at 77F (50C). (e) Remove protrudent resin with #80 grid sandpaper. (3) Apply Gel Coat material on damaged area. (4) Finish surface with #240, #400, #800, #1000, #1500 grid sandpaper and Polishing Compound.
25-46-42 Page 610 Apr 29/09
D72001260
Table 602
RTM Repair Kit
PART NO. D72W59400-111A
APPLICABLE PARTS SINK DECK
CONTENTS
D72W59401-111A
DISPENSER CABINET, FACIAL TISSUE DOOR
GEL COAT / PRIMER GLASS CLOTH BASE RESIN (PHENOL) SANDPAPER POLISHING COMPOUND
D72W59401-111B
SHROUD,SURROUND, AMENITY DOOR
GEL COAT / PRIMER GLASS CLOTH BASE RESIN (PHENOL) SANDPAPER POLISHING COMPOUND
D72W59402-111A
ACCESS DOOR, SEAT, LID
GEL COAT GLASS CLOTH BASE RESIN (EPOXYACRYLATE) SANDPAPER POLISHING COMPOUND
source:
GRANICOAT/ PRIMER GLASS CLOTH BASE RESIN (PHENOL) SANDPAPER
YOKOHAMA RUBBER CO.LTD 2-1 Oiwake Hiratsuka Kanagawa 254-8601 JAPAN
25-46-42 Page 611 Jul
5/07
D72001260
Table 603 Other Materials Item Sealant Silicone
Identification TSE 382-C
Source GE TOSHIBA SILICONE CO. 6-2-31 ROPPONGI MINATO-KU TOKYO 106-8550 JAPAN
Film Adhesive
BMS5-91 Type 2
MINESOTA MINING AND MANUFACTURING CO. 3M Center St. Paul, MN 55101 U.S.A.
Aliphatic Naphtha TT-N-95A
Any approved source
Acetone
O-A-51
Any approved source
Ethyl Alcohol
O-E-760
Any approved source
Isobutyl Alcohol
TT-B-846
Any approved source
Isopropyl Alcohol TT-I-735
Any approved source
Adhesive
BAC5010 Type 79 (DC3145/DC1204)
DOW CORNING CO. 3901 South Saginaw Road Midland, Michigan 48641-2721 U.S.A.
Base Resin
BAC5010 Type 82 (BMS5-105 Type V)
HUNTSMAN ADVANCED MATERIALS AMERICAS INC. 5121 San Fernando Road West Los Angeles CA 90039-1071 U.S.A.
Filling Compound
BMS5-28 Type 9
MINESOTA MINING AND MANUFACTURINGl CO. 3M Center St. Paul, MN 55101 U.S.A.
Filling Compound
BMS5-28 Type 20
DEXTER CORP. 15051 E. Don Jullian Rd. City of Industry, CA 91744 U.S.A.
|
Potting Compound
BMS5-28 Type 19
HUNTSMAN ADVANCED MATERIALS AMERICAS INC. 5121 San Fernando Road West Los Angeles CA 90039-1071 U.S.A.
|
Potting Compound
BMS8-201 Type 2
HUNTSMAN ADVANCED MATERIALS AMERICAS INC. 5121 San Fernando Road West Los Angeles CA 90039-1071 U.S.A.
|
25-46-42 Page 612 Apr 29/09
D72001260
Type 120
Fiberglass Fablic Polyvinyl Alcohol Film
NOTE:
Refer BMS9-3 QUALIFIED PRODUCTS LIST
Any approved source
Equivalent substitutes may be used.
25-46-42 Page 613 Jul
5/07
D72001260
GLASS
GLASS
25-46-42 Page Page 615 614 Apr 29/09
D72001260
ASSEMBLY
1. ASSEMBLY PROCEDURE A. FLOOR PAN ASSY (See Fig.306) (1) Apply SEALANT (TSE 382-C) around the square line in the bottom of FLOOR PAN ASSY (e)(IPL Fig.1-850). (2) Secure FLOOR PAN ASSY to floor with SCREW (d) (IPL Fig.1-855). (3) Bond FLOOR MAT (c)(IPL Fig.1-670) on FLOOR PAN. Refer to REPAIR paragraph 3.A. (4) Secure LATCH-SUPPORT ASSY (b)(IPL Fig.3-270,285).to floor with SCREW (a)(IPL Fig.3-275,290), WASHER (IPL Fig.3-280,295). (5) Apply SEALANT (TSE 382-C) at the head of SCREW (a). B. JUNCTION BOX ASSY (See Fig.305) (1) Secure JUNCTION BOX ASSY (d)(IPL Fig.8-860) to floor with SCREW (IPL Fig.8-864), WASHER (IPL Fig.8-868). (2) Secure COVER PLATE ASSY (e)(IPL Fig.8-872) and BOOT (f) (IPL Fig.8-884) with SCREW (c)(IPL Fig.8-876), WASHER (IPL Fig.8-880). C. COVER-FLOOR PAN (See Fig.305) (1) Secure COVER-FLOOR PAN (IPL Fig.1-860) to FLOOR PAN ASSY (IPL Fig.1-850) with SCREW (a)(IPL Fig.1-865), WASHER (IPL Fig.1-870). D. FLUSH SWITCH (See Fig.304 for typical) (1) Secure FLUSH SWITCH ASSY (e)(IPL Fig.7-825) to PANEL-TOILET SURROUND (IPL Fig.3-230) with SCREW (d)(IPL Fig.7-830). E. SURROUND (See Fig.304) (1) Connect CONNECTOR (c)(IPL Fig.7-835,840) of FLUSH SWITCH ASSY (e) (IPL Fig.7-825). (2) Secure PANEL-TOILET SURROUND (IPL Fig.3-230) to assist wall with SCREW (b)(IPL Fig.3-235), WASHER (IPL Fig.3-240). (3) Apply SEALANT (TSE 382-C) to the part between PANEL-TOILET SURROUND (IPL Fig.3-230) and assist wall. (4) Secure PANEL-TOILET SURROUND (IPL Fig.3-245) to
25-46-42 Page 701 Jul
5/07
D72001260
SUPPORT-MAGNET CATCH (IPL Fig.5-585) and CLOSED OUT COVER ASSY (IPL Fig.3-365) with SCREW (a)(IPL Fig.3-250,260), WASHER (IPL Fig.3-255,265). F. TOILET LID AND SEAT (See IPL Fig.3) (1) Set TOILET SEAT ASSY (IPL Fig.3-75) and TOILET LID ASSY (IPL Fig.3-42)to TOILET SHROUD ASSY (IPL Fig.3-120) with SCREW (IPL Fig.3-10,25), WASHER (IPL Fig.3-15,30) and DAMPER (IPL Fig.3-5,20). G. TOILET SHROUD ASSY (See Fig.303) (1) Secure LATCH-SHROUD (IPL Fig.3-170) to TOILET SHROUD SUB ASSY (IPL Fig.3-125) with SCREW (IPL Fig.3-175), WASHER (IPL Fig.3-180). (2) Secure TOILET SHROUD ASSY (IPL Fig.3-120) to LATCH-SUPPORT ASSY (IPL Fig.3-270,285) by pushing TOILET SHROUD ASSY until it latches. H. AMENITY DOOR (See Fig.302) (1) Secure BOX-AMENITY DISPENSER (IPL Fig.5-525) by PIN-HINGE (IPL Fig.5-475,490). (2) Secure WIRE ASSY (b) (IPL Fig.5-460) to AMENITY DOOR with SCREW (a)(IPL Fig.5-465), WASHER (IPL Fig.5-470). (3) Shut PANEL-AMENITY DOOR (IPL Fig.5-550). J. ARROUND WASTE DISPOSAL (See IPL Fig.5) (1) FIRE EXTINGUISHER (a)
(b)
Secure FIRE EXTINGUISHER (IPL Fig.5-355) to SUPPORT-FIRE EXTINGUISHER (IPL Fig.5-370) with SCREW (IPL Fig.5-360), WASHER (IPL Fig.5-365). Secure SUPPORT-FIRE EXTINGUISHER with FIRE EXTINGUISHER and BLANKET-FIRE,WASTE COMP (IPL Fig.5-280) to WASTE COMPARTMENT (IPL Fig.5-385) with SCREW (IPL Fig.5-375), WASHER (IPL Fig.5-380). CAUTION: SET FIRE EXTINGUISHER CAREFULLY NOT TO BREAK NOZZLE.
(2) DOOR ASSY-WASTE DISPOSAL (a)
Secure SHOCK ABSORBER (IPL Fig.5-325) to WASTE CHUTE (IPL Fig.5-310) with HEX JUM NUT (IPL Fig.5-330).
(b)
Secure DOOR ASSY-WASTE DISPOSAL (IPL Fig.5-285) to WASTE CHUTE with SCREW (IPL Fig.5-290), SPACER (IPL Fig.5-295).
25-46-42 Page 702 Jul
5/07
D72001260
(3) WASTE COMPARTMENT (a)
(b)
Secure WASTE COMPARTMENT (IPL Fig.5-385) with SCREW (IPL Fig.5-390,395), WASHER (IPL Fig.5-400). Set WASTE CONTAINER (IPL Fig.5-5).
K. ACCESS DOOR (See Fig.301) (1) Secure LATCH-ACCESS DOOR(IPL Fig.5-145) and ACTUATOR-LATCH (IPL Fig.5-150) to TIE ROD-LATCH (IPL Fig.5-120) with NUT (IPL Fig.5-125), WASHER (IPL Fig.5-130,135). (2) Secure TIE ROD-LATCH to PANEL-ACCESS DOOR (IPL Fig.5-190) with SCREW (IPL Fig.5-160). (3) Secure PRESSURE PLATE (IPL Fig.5-40), SUPPORT-PRESSURE PLATE (IPL Fig.5-65), SPRING-PRESSURE PLATE (IPL Fig.5-70) to PANEL ACCESS DOOR with SCREW (IPL Fig.5-45), WASHER (IPL Fig.5-50). (4) Set SPACER-ACCESS DOOR (a)(IPL Fig.5-635) at the lower PIN-HINGE (IPL FIG.5-25). (5) Secure ACCESS DOOR by upper and lower PIN-HINGE (IPL Fig.5-10,25). (6) Push ACCESS DOOR until it latches. L. RETURN TO SEAT SIGN (RTSS) ASSY (See Fig.307) (1) Set LED LAMP (IPL Fig.7-670,675) to PRINTED BOARD ASSY (IPL Fig.7-650). (2) Set PRINTED BOARD ASSY in HOUSING ASSY (IPL Fig.7-665) with SCREW-PAN HEAD (IPL Fig.7-695), WASHER-PLANE (IPL Fig.7-700). (3) Secure COVER-RTSS (IPL Fig.7-685) to HOUSING ASSY with SCREW-COUNTERSINK (IPL Fig.7-690). (4) Connect CONNECTOR-PLUG (IPL Fig.7-655) CONNECTOR-TAB (IPL Fig.7-660).
and
(5) Secure RTSS ASSY (IPL Fig.7-640) to door wall with SCREW (b) (IPL Fig.7-645). (6) Replace BEZEL-RTSS (a) (IPL Fig.7-680). (7) Apply SEALANT (TSE 382-C) around BEZEL-RTSS (a). M. ASSIST HANDLE (See Fig.308) (1)
Secure COLLAR (IPL Fig.1-145) and NUT (IPL Fig.1-160) to ASIST
25-46-42 Page 703 Jul
5/07
D72001260
WALL with SCREW (IPL Fig.1-150), WASHER (IPL Fig.1-155). (2)
Secure ASSIST HANDLE (IPL Fig.1-130,135,140) to NUT by turning NUT counterclockwise. CAUTION:
DO NOT TURN BY FORCE ONLY ONE OF NUTS ATTACHING TO ONE ASSIST HANDLE, TURN EACH NUT GRADUALLY.
NOTE: Turn NUT by using pin-wrench (size 30-32). N. RUB STRIP / KICK STRIP (1)
Secure END CAP (IPL Fig.1-280) with SCREW (IPL Fig.1-285), WASHER (IPL Fig.1-290).
(2)
Secure RETAINER-RUBSTRIP (IPL Fig.1-250,260,265,300,325) with SCREW (IPL Fig.1-253,262,270,305,330), WASHER (IPL Fig.1-256,264,275,310,335), NUT-CLIP ON (IPL Fig.1-315,340).
(3)
Put RUB STRIP (IPL Fig.1-235,240,245,295,320) into ditch of RETAINER-RUBSTRIP and END CAP.
(4)
Secure KICK STRIP (IPL Fig.1-170,185,200) and COVER PLATE (IPL Fig.1-215) with SCREW (IPL Fig.1-175,190,205,220), WASHER (IPL Fig.1-180,195,210).
P. ARROUND SLAB DOOR (1)
DOOR LATCH (See IPL Fig.2) (a) Secure DOOR LATCH (IPL Fig.2-190) to PANEL-SLAB DOOR (IPL Fig.2-280) with SCREW (IPL Fig.2-195) and with SCREW-HANDLE SLAB DOOR (IPL Fig.2-205). (b) Put PLASTIC CAP (IPL Fig.2-200) at the holl of DOOR LATCH.
(2)
ESCUTCHEON-INDICATOR (See IPL Fig.2) (a) Secure ESCUTCHEON-INDICATOR (IPL Fig.2-180), ESCUTCHEON-KNOB (IPL Fig.2-185) to LATCH ASSY (IPL Fig.2-170). (b) Secure LATCH ASSY to PANEL-SLAB DOOR (IPL Fig.2-280) with SCREW (IPL Fig.2-175).
(3)
TRIM-DOOR (See IPL Fig.2) (a) Secure TRIM-SINGLE DOOR (IPL Fig.2-110) and HINGE-SINGLE DOOR (IPL Fig.2-90) to PANEL-SLAB DOOR (IPL Fig.2-280) with SCREW (IPL Fig.2-95,100,105)and secure COVER-HINGE (IPL Fig.2-80) with SCREW (IPL Fig.2-85).
25-46-42 Page 704 Jul
5/07
D72001260
(b) Secure TRIM-SINGLE DOOR (IPL Fig.2-120) to PANEL-SLAB DOOR (IPL Fig.2-280) with SCREW (IPL Fig.2-125). (c) Secure TRIM-SINGLE DOOR (IPL Fig.2-145) to PANEL-SLAB DOOR (IPL Fig.2-280) with SCREW (IPL Fig.2-150,155,160). (4)
DOOR-CATCH (See IPL Fig.8) (a) Secure DOOR-CATCH (IPL Fig.8-432) with SCREW (IPL Fig.8-436).
(5)
THRESHOLD-SLAB DOOR (See IPL Fig.8) (a) Secure THRESHOLD-SLAB DOOR (IPL Fig.8-468) with SCREW (IPL Fig.8-472).
(6)
SEAL RUBBER / SLAB DOOR ASSY (See IPL Fig.1) (a) Bond RETAINER-SEAL RUBBER (IPL Fig.1-10), SEAL-RUBBER (IPL Fig.1-30) to HINGE-SINGLE DOOR (IPL Fig.2-90) by adhesive (DC3145/DC1204). (b) Secure SLAB DOOR ASSY (IPL Fig.1-35) with SCREW (IPL Fig.1-15,20,25).
Q. ASHTRAY (1) (2)
(3) (4)
Secure ASHTRAY (IPL Fig.1-110) with SCREW (IPL Fig.1-115). Couple ASHTRAY. Refer to DESCRIPTION AND OPERATION paragraph 2.G. Secure ASHTRAY (IPL Fig.2-15) with SCREW (IPL Fig.2-20). Couple ASHTRAY. Refer to DESCRIPTION AND OPERATION paragraph 2.G.
R. COAT HOOK (1)
Secure COAT HOOK (IPL Fig.2-25) with SCREW (IPL Fig.2-30).
S. FLUORESCENT LIGHT / AUXILIARY LIGHT ASSY (1) (2)
Set AUXILIARY LIGHT ASSY (IPL Fig.7-610,615,630,635). Secure GROUND PLANE ASSY (IPL Fig.7-575) with SCREW (IPL Fig.7-580), WASHER (IPL Fig.7-585).
(3)
Set LAMP-FLUORESCENT (IPL Fig.7-550).
(4)
Set LIGHT LENS (IPL Fig.4-800,815). .
T. CALL RESET ASSY
25-46-42 Page 705 Jul
5/07
D72001260
(1)
Set LED LAMP (IPL Fig.7-820) by using forceps.
(2)
Set LENS-PUSH BUTTON (IPL Fig.7-810). NOTE: LENS-PUSH BUTTON has dent mark that may come to the location of the side.
U. LOUDSPEAKER (1)
Secure LOUDSPEAKER (IPL Fig.7-535) to PANEL-PSU (IPL Fig.8-172) with SCREW (IPL Fig.7-540), WASHER (IPL Fig.7-545).
V. PANEL-PSU (See Fig.310) (1)
Swing up PANEL-PSU (IPL Fig.8-172) until it latches.
W. PLUMBING ASSY (1)
FAUCET (a) Secure FAUCET ASSY (IPL Fig.6-280) to SINK DECK SUB ASSY (IPL Fig.1-755). (Refer to CMM 38-12-35; Vendor 80477) (b) Secure DRAIN VALVE ASSY. (Refer to CMM 38-12-35; Vendor 80477) (d) Secure HOSE-WATER SUPPLY (IPL Fig.6-120) to FAUCET. (e) Secure CLAMP-NYLON (IPL FiG.6-70) with SCREW (IPL Fig.6-75), WASHER (IPL Fig.6-80). Secure CLAMP-NYLON (IPL FiG.6-85) with SCREW (IPL Fig.6-90), NUT (IPL Fig.6-95), WASHER (IPL Fig.6-100).
(2)
SELECTOR VALVE ASSY (a) Secure SELECTOR VALVE ASSY (IPL Fig.6-450) with SCREW (IPL Fig.6-455), WASHER (IPL Fig.6-460). (b) Secure TUBE-WATER SUPPLY (IPL Fig.6-65) and HOSE-WATER SUPPLY (IPL Fig.6-430).
(3)
WATER HEATER (a) Secure HOSE-WATER SUPPLY (IPL Fig.6-230) to WATER HEATER (IPL Fig.6-240). (b) Secure WATER HEATER with CLAMP ASSY (IPL Fig.6-235). (c) Set electrical harness of WATER HEATER. (Refer to CMM 38-13-51; Vendor 0AJJ0) And tie wire by Cable-Tie. (d) Secure HOSE-WATER SUPPLY (IPL Fig.6-150) to WATER HEATER.
25-46-42 Page 706 Jul
5/07
D72001260
(e) Secure CLAMP-NYLON (IPL FiG.6-205) and CLAMP-CUSHIONED (IPL FiG.6-225) with SCREW (IPL Fig.6-210), NUT (IPL Fig.6-215), WASHER (IPL Fig.6-220). X. MIRROR (1)
MIRROR 2 (See Fig.311) (a) Secure MIRROR 2 with MIRROR SUPPORT (IPL FiG.4-415,435) by SCREW (IPL Fig.4-420,425,440,445), WASHER (IPL Fig.4-430,450).
(2)
MIRROR 1 (a) Secure MIRROR 1 with SLIDE HINGE BRACKET (IPL FiG.4-20) with SCREW (IPL Fig.4-25), WASHER (IPL Fig.4-30). (b) Secure WIRE ASSY (IPL FiG.4-80) with SCREW (IPL Fig.4-85), WASHER (IPL Fig.4-90). (c) Shut MIRROR 1.
25-46-42 Page 707 Jul
5/07
D72001260
THIS PAGE INTENTIONALLY LEFT BLANK
25-46-42 Page 708 Jul
5/07
D72001260
FITS AND CLEARANCES
1.
SLAB DOORS A.
During manufacture, positioning of hinges has been Pre-calibrated, prefitted and assembled to meet acceptable tolerances.
B.
The manufactured shim dimensions of door gaps are: (1)
C.
Top of door:
0.10 to 0.16 inch (0.26 to 0.40cm)gap
The lavatory is fabricated from materials which are not susceptibleto wear, therfore,-shimming or other adjustments normally required to maintain operational tolerances is not necessary.
25-46-42 Page 801 Jul
5/07
D72001260
SPECIAL TOOLS, FIXTURES AND EQUIPMENT
NOTE: Equivalent Substitutes may be used. 1. Water source regulated 10 to 80 psig (0.7 to 6 kgf/cm2) range, flow meter with 0.20 to 2.0 GPM (0.76 to 7.5l/min) accuracy range, filtered, with connecting hose.
| |
2. Hand pump, max. press, 4200psig(300kgf/cm2), delivery 0.017pt.(8cc), tank capacity 2.38gal.(9l).
|
3. Electrical power supplies, 115 volts, 400 Hz, 3 phase, 12 amps per phase minimum, 28 volts, 400 Hz, 1 phase, and 28 volts DC, 3.2 amps, and 6 volts DC. 4. Test panel, circuit selection, electrical sub-system test. (See Figure 101 for suggested layout.) 5. Cables and connectors to connect test equipment to module. 6. Volt-ohm-meter, AC 0 to 500V, DC 0 to 500V, 0 to 10kohm. 7. AC ampere meter, 115V, 400Hz, 0 to 10A. 8. Air pressure source, regulated 0 to 50 psig (0 to 3.5 kgf/cm2), filtered. 9. Thermometer, 32 ゚ to 200 ゚ F (0 ゚ to 93 ゚ C) range. 10. Stop watch.
25-46-42 Page 901 Apr 29/09
D72001260
ILLUSTRATED PARTS LIST
1. GENERAL This section lists, describes, and illustrates all detail parts required for maintenance support of the LAVATORY D72001260.
2. SCOPE OF INFORMATION A. Each assembly is listed and immediately followed by a listing of its detail parts. The listing is indentured to show the relationship between each part and its next higher assembly. Item number used in the parts list are keyed to the corresponding numbers of the accompanying illustration. B. EFFECTIVITY CODE. The effectivity code indicates the parts usage with respect to the next higher assembly. When the EFFECTIVITY CODE column is blank, the part usage is applicable to all next higher assembly versions unless otherwise specified in the NOMENCLATURE column. C. How to Identify a Part (1) When part number is known: Turn to Numerical Index and locate part number. Figure and item number on illustration where part appears are listed in column to right of part number. Turn to illustration and locate item number. The corresponding item number in accompanying parts list will give part number, nomenclature, effective code and quantity. (2) When part number is not known: Review the illustration identify the part by physical appearance and location. Refer to the accompanying parts list to obtain the part number, nomenclature, effectivity, quantity, etc. D. Numerical Parts List Index All parts listed in the Parts List are listed in the Numerical Part List Index and are arranged in alpha-numeric order. Letters "A" thru "Z" are followed by numerals "0" thru "9". All parts are listed with total quantities per unit with reference to figure and item numbers indicating the location(s) of these parts. E. Symbols and Abbreviations AR ASSY ATT AUX EFF
When a hyphen precedes an item number, the part is not shown separately in the illustration. Used as required. Assembly. Attendant Auxiliary Effectivity.
25-46-42 Page 1001 Jul
5/07
D72001260
FIG. FWD INSTL IPL LAV. MID NHA NP OPT RF
Figure. Forward Installation Illustrated Parts List Lavatory Middle Next Higher Assembly Non-procurable item. Optional Reference item.
F. Parts Replacement Data (1) The interchangeability relationship between parts is identified in the NOMENCLATURE column of the parts list. A list of the terms used to show interchangeability and their definition is as follows:
Term Optional
Superseded by
Parts List Abbreviation OPT
SUPSD BY
Supersedes
SUPSDS
Replaced by
REPLD BY
Replaces
REPLS
Definition This part is optional to and interchangeable with other parts in the same item number variant group or other item number as designated. The part in the part number column is replaced by and is not interchangeable with the item number shown in the notation.
The part in the part number column replaces and is not interchangeable with the item number shown in the notation. The part in the part number column is replaced by and interchangeable with the item number shown in the notation. The part in the part number column replaces and is interchangeable with the item number shown in the notation.
25-46-42 Page 1002 Jul
5/07
D72001260
G. The following is a numerically arranged list of vendor codes used in this publication. Vendor Code
Name and Address
VS5065
JAMCO CORPORATION 6-11-25 OSAWA MITAKA TOKYO 181-8571 JAPAN
VS5825
YOKOHAMA RUBBER CO. LTD. AEROSPACE DIV. PHONE +81-3-5400-4730, FAX +81-3-3431-4820 36-11 SHIMBASHI 5-CHOME, MINATO-KU TOKYO 105-8685 JAPAN
V0AJJ0
GOODRICH-CORP. DE-ICING AND SPECIALTY SYSTEM DIVISION 1555 COPORATE WOODS PARKWAY UNIONTOWN, OH 44685-8799 U.S.A.
V0FF57
MATSUSITA AVIONICS SYSTEM AMERICA PHONE 1-425-486-2684, FAX 1-425-482-3510 22333 29TH DR SE BOTHELL WA 98021 U.S.A.
V02660
BUNKER-RAMO CORP. AMPHENOL CONNECTOR DIV. 2801 SOUTH 25TH AVENUE BROADVIEW, IL 60153 U.S.A.
V04618
AMP PRODUCTS CORP 400 WEST SWEDESFORD ROAD BERWYN, PA 19398-1776 U.S.A.
V05167
PACIFIC SCIENTIFIC COMPANY PHONE 1-626-434-1197, FAX 1-626-359-2357 1800 HIGHLAND AVENUE DUARTE, CA 91010-2837 U.S.A.
V08806
GENERAL ELECTRIC CO. MINIATURE LAMP PRODUCTS DEPT. PHONE 1-216-266-2536, FAX 1-804-965-1022 NELA PARK, CLEVELAND, OH 44112 U.S.A.
25-46-42 Page 1003 Jul
5/07
D72001260
Vendor Code
| | | |
Name and Address
V17023
BRUCE INDUSTRIES INC. PHONE 1-775-246-0101, FAX 1-775-246-0471 101 EVANS AVENUE DAYTON, NV 89403-8300 U.S.A.
V26831
INDUSTRIAL TUBE CORP. PHONE 1-909-657-2611, FAX 1-909-943-0191 3091 INDIAN AVENUE PERRIS, CA 92571-3228 U.S.A.
V26835
PARAMOUNT PLASTICS INC. PHONE 1-206-746-1220 13215 S.E. 30TH STREET BELLEVUE, WA 98005 U.S.A.
V30242
AVTECH CORPORATION
PHONE 1-206-695-8112 3400 WALLINGFORD AVENUE NORTH, SEATTLE, WA 98103-9041 U.S.A. V52607
ACTRON MANUFACTURING INC. PHONE: 1-909-371-0885,FAX: 1-909-371-1288 3800 EAST MIRA LOMA AVENUE ANAHAIM, CA 92806-2108 U.S.A.
V61423
KIDDE AEROSPACE PHONE: 1-252-237-7004,FAX: 1-252-246-7181 4200 AIRPORT DRIVE NW WILSON, NC 27896-8630 U.S.A.
V71468
ITT CANNON, DIVISION OF ITT INDUSTRIES PHONE 1-714-557-4700, FAX 1-714-628-8476 666 EAST DYER ROAD SANTA CA 92705-5612 U.S.A.
V80477
ADAMS RITE AEROSPACE PHONE 1-714-278-6500, FAX 1-714-278-6515 4141 N. PLAM ST. FULLERTON CA 92835-1025 U.S.A.
V81205
BOEING COMPANY PO BOX 3707 SEATTLE, WA 98124-2499 U.S.A.
V82255
DAY-RAY PRODUCTS INC. PHONE 1-626-799-3549, FAX 1-626-799-3804 1133 MISSION STREET SOUTH PASADENA, CA 91030-0189 U.S.A.
25-46-42 Page 1004 Apr 29/09
D72001260
Vendor Code
Name and Address
V86664
NORTHWEST BUILDERS HARDWARE INC. 351 ELLIOTT AVE. W, SEATTLE, WA 98119 U.S.A.
V91663
ARMEL ELECTRONICS, INCORPORATED PHONE 1-201-869-4300, FAX 1-201-869-4304 1601 75TH STREET NORTH BERGEN, NJ 07047-4046 U.S.A.
25-46-42 Page 1005 Apr 29/09
D72001260
|
REFERENCE DESIGNATOR J1 J11 J111 J112 J113 J12 J121 J13 J131 J132 J19 J3 J4 L1 L2 L4 L5 LS1 M1 M3 M3 P101 P102 P111 P112 P113 P12 P122 P13 P2 P3 R1 S1 S4 S6 TB1 TB101 TB102 TB103 TB2 TB3 XL1 XL1 XL2 XL2 XR1
PART NAMBER BACC45FN24B43P BACC45FN14-12S 48-7191-1 48-7191 48-7191 48-7191 48-7191 48-7191 640903-1 640903-1 BACC45FN10A5P 48-7191 BACC45FN14-7S 5113WW 5113WW D72D93003-111 D72D93006-111 RDAM8018 61-48-2 474560-21 PU90-499R3 172168-1 176286-1 48-7190-1 48-7190 48-7190 48-7190 48-7190 48-7190 48-7190 DAMA15SWS BACR13CD2 D72D93001-111 D72D93005-111 D72D93002-111 AS27212-2-3 AS27212-6-3 AS27212-6-3 AS27212-2-3 AS27212-2-3 AS27212-2-3 BV5-01258 BV5-01261 BV5-01258 BV5-01261 HRTS17KJV2
FIG. & ITEM 7 -345 7 -475 7 -360 7 -355 7 -790 7 -355 7 -355 7 -840 7 -380 7 -380 7 -978 7 -355 7 -455 7 -550 7 -550 7 -640 7 -610 7 -535 7 -385 7 -605A 7 -605 7 -340 7 -450 7 -780 7 -785 7 -350 7 -835 7 -350 7 -350 7 -350 7 -365 7 -435 7 -886 7 -770 7 -825 7 -415 7 -420 7 -420 7 -415 7 -415 7 -415 7 -555 7 -565 7 -555 7 -565 7 -440
REFERENCE DESIGNATOR INDEX
25-46-42 Page 1006 Apr 29/09
D72001260
PART NUMBER AR9030-1D5D492 AS1544-04A0150 AS1591-03-0452A AS21919WCE28 AS27212-2-3 AS27212-6-3 AS4470-06-0252 AS4473G0061-090 AS4473G0173-100 AS4474H0420-180 AS4477-08-0172 AS4804-04-0620A AS5178J06 AUY4-45 A32020-1 BACC10DK10 BACC10DK10A BACC10DK11
AIRLINE PART NO.
BACC10DK13 BACC10DK16 BACC10DK18
BACC10DK19 BACC10DK2 BACC10DK3 BACC10DK4
BACC10DK5
BACC10DK6 BACC10DK7 BACC10DK8A BACC10DK9A
FIG. 6 6 1 6 7 7 6 6 6 6 6 6 6 4 4 7 6 6 6 6 1 1 6 6 6 6 6 6 6 7 7 7 7 7 7 7 7 7 7 7 7 7 7 6 6
ITEM 280 685 590 225 415 420 120 150 230 50 430 750 165 870 365 130 87 5 20 40 550 565 770 400 655 675 730 510 525 70 5 -85 55 100 115 20 32 40 160 145 272 180 195 70 85
TIL REQ 1 1 1 1 4 2 1 1 1 1 1 1 1 2 1 1 1 5 2 2 2 2 1 1 1 1 6 2 1 1 2 1 2 6 1 2 1 1 1 1 1 2 7 3 1
-ITEM NOT ILLUSTRATED NUMERICAL INDEX
25-46-42 Page 1007 Apr 29/09
D72001260
PART NUMBER BACC10DK9A
AIRLINE PART NO.
BACC45FN10A5P BACC45FN14-12S BACC45FN14-7S BACC45FN24B43P BACN10FX84 BACR13CD2 BV5-01258 BV5-01261 B1024-4 CT35 C396 C541A DAMA15SWS DA19977-1 DA51220-1 D100P3ASUS304B D100469SUS304B D71D30336-111 D71D70184-903 D71D80124-211 D71D80127-111 D72D41012-111 D72D46016-111 D72D46017-111 D72D49003-111 D72D49004-111 D72D70002-111 D72D70002-211 D72D70013-111 D72D70014-111 D72D70015-111 D72D70016-111 D72D70017-111 D72D70024-111 D72D70025-111 D72D70026-111 D72D70028-111 D72D70029-111 D72D70030-111 -ITEM NOT ILLUSTRATED
FIG. 6 6 7 7 7 7 7 1 1 7 7 7 4 4 1 4 7 7 7 4 4 6 8 2 8 1 1 1 4 4 5 5 5 5 4 4 4 4 4 4 5 5 5 5 5
ITEM 190 205 210 978 475 455 345 315 340 435 555 565 330 20 60 660 365 370 375 70 40 450 316 80 884 760 765 770 135 470 25 475 10 490 555 580 645 510 615 495 510 585 410 385 5
TIL REQ 1 1 2 1 1 1 1 5 12 1 2 2 1 2 1 2 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
NUMERICAL INDEX
25-46-42 Page 1008 Apr 29/09
D72001260
PART NUMBER D72D70031-111 D72D70033-111 D72D70036-111 D72D70037-111 D72D70038-111 D72D70039-111 D72D70040-111 D72D70041-111 D72D70042-111 D72D70043-111 D72D70044-111 D72D70045-111 D72D70048-111 D72D70049-111 D72D70050-111 D72D70051-111 D72D70052-111 D72D70059-111 D72D70061-111 D72D70078-111 D72D70082-111 D72D70083-111 D72D70086-111 D72D70094-111 D72D70124-111 D72D70124-211 D72D70129-111 D72D70132-111 D72D70134-111 D72D70140-111 D72D70140-211 D72D70141-111 D72D70151-111 D72D70156-111 D72D70157-211 D72D70171-111 D72D70172-111 D72D70173-111 D72D70177-111 D72D70223-211 D72D70237-211 D72D70239-111 D72D70244-111 D72D70247-111 D72D70249-111 -ITEM NOT ILLUSTRATED
AIRLINE PART NO.
FIG. 5 5 5 5 5 5 5 5 5 5 5 5 5 4 5 4 1 4 4 4 4 4 4 4 3 3 8 8 8 3 3 3 8 8 8 2 2 2 8 8 8 8 2 3 3
ITEM 370 285 150 140 155 120 145 340 40 65 70 200 525 565 555 160 106 140 465 145 240 270 265 435 270 285 208 220 256 5 20 145 896 176 592 145 120 265 652 304 632 620 110 135 50
TIL REQ 1 1 1 1 2 1 1 1 1 4 4 2 1 1 2 1 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 8 2 1 1 1 1 1 1 1 1 1 7 5
NUMERICAL INDEX
25-46-42 Page 1009 Apr 29/09
D72001260
|
PART NUMBER D72D70253-111 D72D70280-111 D72D70280-911 D72D70283-111 D72D70285-111 D72D70301-911 D72D70301-913 D72D70301-915 D72D70308-111 D72D70320-111 D72D70337-911 D72D70337-913 D72D70337-917 D72D70337-919 D72D70338-111 D72D70354-111 D72D70364-111 D72D70369-111A D72D70370-111 D72D70371-111 D72D70374-111 D72D70379-111 D72D70382-111 D72D70383-111 D72D70395-111 D72D70397-111 D72D70398-111 D72D70400-111 D72D70404-111 D72D70408-111 D72D70434-111
AIRLINE PART NO.
D72D70438-111B D72D70467-111 D72D70468-111 D72D70469-111 D72D70470-111 D72D70472-111 D72D70487-111 D72D70490-111 D72D70492-111 D72D70501-111 D72D70531-111 D72D70548-211 D72D70549-111 -ITEM NOT ILLUSTRATED
FIG. 1 3 3 3 3 1 1 1 8 8 4 5 4 4 5 5 4 8 8 8 8 4 7 7 6 6 6 6 6 6 1 2 1 4 3 3 3 3 5 7 7 2 3 1 5
ITEM 695 310 315 320 445 400 405 410 168 552 540 460 710 80 570 270 800 172 156 4 908 875 575 -590 715 635 245 465 695 630 110 15 860 195 350 365 390 405 310 685 680 50 430 350 230
TIL REQ 1 2 2 1 1 1 1 1 1 8 1 1 1 1 1 2 1 1 2 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1
NUMERICAL INDEX
25-46-42 Page 1010 Apr 29/09
D72001260
PART NUMBER D72D70550-111 D72D70553-111 D72D70561-911A D72D70561-913A D72D70564-111 D72D70564-211 D72D70565-111 D72D70566-111 D72D70567-111 D72D70574-111 D72D70610-111 D72D70611-111 D72D70626-111 D72D70633-111 D72D70667-111 D72D70693-111 D72D70699-111B D72D70701-111 D72D70702-111 D72D70704-111 D72D70706-111 D72D70764-111 D72D70778-111 D72D70779-111 D72D70795-111 D72D70825-111 D72D70847-111 D72D70848-111 D72D70865-111 D72D70866-111 D72D70885-911
AIRLINE PART NO.
D72D70885-917
D72D70885-925 D72D70906-911A D72D70906-915A D72D70906-917A D72D70910-111 D72D70912-111 D72D70915-111 D72D70924-111 D72D70937-111 -ITEM NOT ILLUSTRATED
FIG. 5 7 8 8 8 8 7 8 8 1 4 4 8 8 4 8 1 8 8 8 8 8 8 8 1 5 1 8 8 8 1 7 7 6 7 7 6 4 4 4 8 8 5 1 5
ITEM 245 800 300 408 344 356 425 808 840 70 560 880 328 64 562 564 850 872 860 732 760 244 700 688 440 260 700 712 476 514 580 52 82 35 17 175 820 820 805 810 88 144 280 705 430
TIL REQ 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1
NUMERICAL INDEX
25-46-42 Page 1011 Apr 29/09
D72001260
|
PART NUMBER D72D70947-111BB D72D70947-111C
AIRLINE PART NO.
D72D70950-111 D72D70953-111 D72D70954-111 D72D70964-111 D72D70968-111 D72D70969-111 D72D70970-111 D72D70972-111 D72D70973-111 D72D70975-111 D72D70976-111 D72D70977-111 D72D70981-211 D72D70982-211 D72D70983-211 D72D70984-211 D72D70985-211 D72D70986-211 D72D70987-111 D72D70988-111 D72D70991-111 D72D71003-111 D72D71014-111 D72D71015-111 D72D71016-111 D72D71018-111 D72D71040-111A D72D71041-111 D72D71042-111 D72D71051-111 D72D71052-111 D72D71066-111 D72D71074-111 D72D71075-003 D72D71075-111 D72D71109-111B D72D71110-111B D72D71111-111B D72D71112-911B D72D71112-912B D72D71112-913B -ITEM NOT ILLUSTRATED
FIG. 1 1 1 4 6 6 3 3 3 7 5 5 5 6 6 6 2 8 8 8 8 8 1 1 4 8 4 4 4 4 8 1 4 8 6 4 6 6 6 1 1 1 1 1 1
ITEM -225A 215 225 630 700 125 450 90 100 805 90 75 95 550 790 435 90 400 412 424 440 452 10 30 255 320 110 100 455 415 800 100 380 784 175 210 835 840 830 360 365 370 375 380 385
TIL REQ 2 2 2 1 1 1 2 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1
NUMERICAL INDEX
25-46-42 Page 1012 Apr 29/09
D72001260
|
PART NUMBER D72D71114-111 D72D71115-111 D72D71116-111 D72D71118-111 D72D71119-111 D72D71125-111 D72D71159-211 D72D71179-111 D72D71181-111 D72D71188-111 D72D71196-111 D72D71197-111A D72D71200-111 D72D71201-111 D72D71202-111 D72D71207-111 D72D71208-111 D72D71209-111 D72D71220-111 D72D71224-111 D72D71242-111 D72D71243-111 D72D71244-111 D72D71291-111 D72D71323-111 D72D71324-111 D72D71325-111 D72D71343-111 D72D71355-111 D72D71369-111 D72D71371-111 D72D71388-111 D72D71389-111 D72D71390-111 D72D71391-111 D72D71417-111 D72D71419-111 D72D71420-111 D72D71421-111 D72D71422-111 D72D71426-111 D72D71427-111 D72D71428-111 D72D71429-111 D72D71433-111 -ITEM NOT ILLUSTRATED
AIRLINE PART NO.
FIG. 8 8 8 8 8 1 8 3 8 8 4 4 4 4 4 8 7 8 6 6 7 7 1 8 1 1 1 7 4 4 8 2 2 2 2 1 4 4 4 4 2 5 4 4 1
ITEM 484 498 510 268 368 710 232 170 748 196 815 825 835 840 860 468 986 608 545 65 400 -245 720 576 680 685 690 260 225 745 284 65 250 240 220 -85 521 522 173 185 230 635 193 182 725
TIL REQ 1 1 1 1 1 1 1 1 1 1 1 1 3 3 2 1 1 1 1 1 1 SUPSD 1 5 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1
NUMERICAL INDEX
25-46-42 Page 1013 Apr 29/09
D72001260
| |
PART NUMBER D72D71478-111 D72D71528-111 D72D71541-111 D72D71545-111 D72D71586-111 D72D71667-111 D72D71668-111 D72D71669-111 D72D71670-111 D72D71691-111 D72D71832-111 D72D71887-111 D72D71956-111 D72D71967-111 D72D71969-111 D72D72324-111 D72D80006-111B D72D80011-111B D72D80012-111B D72D80015-111H D72D80018-911B D72D80018-913B D72D80020-211H D72D80021-211H D72D80022-111B D72D80023-111B D72D80024-111B D72D80025-911A D72D80025-912A D72D80025-913A D72D91010-111 D72D93001-111 D72D93002-111 D72D93003-003 D72D93003-005 D72D93003-111 D72D93005-003 D72D93005-005 D72D93005-111 D72D93006-003 D72D93006-005 D72D93006-007 D72D93006-111 D72D95001-911 D72W12014-111 -ITEM NOT ILLUSTRATED
AIRLINE PART NO.
FIG. 1 8 6 8 5 8 8 8 8 8 5 4 7 3 3 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 7 7 7 7 7 7 7 7 7 7 7 7 7 1
ITEM 730 824 680 522 625 132 120 76 108 888 165 830 -230 85 140 256 670 300 325 170 295 320 185 200 265 260 250 235 240 245 280 886 825 650 665 640 775 795 770 615 630 635 610 976 750
TIL REQ 1 1 1 1 1 1 1 1 1 4 1 1 SUPSD 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
NUMERICAL INDEX
25-46-42 Page 1014 Apr 29/09
D72001260
PART NUMBER D72W12014-111 D72W13011-211B
AIRLINE PART NO.
D72W15003-111 D72W16004-111 D72W17000-111 D72W26014-111 D72W27035-111
|
|
D72W30007-111A D72W30016-111A D72W30016-113A D72W30017-111A D72W30018-111A D72W30021-111 D72W30028-111 D72W30029-111 D72W50208-211B D72W52087-111A D72W52087-111D D72W53013-111C D72W54016-111C D72W55007-111A D72W56032-111A D72W57009-111C D72W57301-111A D72W59009-111A D72W59012-112A D72W59014-111A D72W59016-111A D72W59021-111A D72W59022-111A D72W59038-111A D72W59048-111A D72W59064-112A D72W59065-112A D72001260-111A D72001260-111B D73D70034-101 D73D70504-101 D73D70505-101 -ITEM NOT ILLUSTRATED
FIG. 8 1 2 1 3 1 4 1 5 1 6 1 7 1 3 3 3 3 4 4 4 2 1 1 1 1 1 1 1 1 4 5 5 3 3 3 1 1 3 3 1 1 5 4 4
ITEM -1 35 -1 40 -1 620 -1 630 -1 640 -1 650 -1 50 120 125 75 42 525 95 452 280 775 -775A 780 785 790 795 800 80 725 190 550 130 230 245 805 755 80 45 -1 -1A 100 675 680
TIL REQ RF 1 RF 1 RF 1 RF 1 RF 1 RF 1 RF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 RF RF 1 2 1
NUMERICAL INDEX
25-46-42 Page 1015 Apr 29/09
D72001260
| |
PART NUMBER D73D70505-201 D73D70700-101 D73D71677-101 D73D71677-201 D75D70550-111 D75D70595-111 D75D70655-111 D75D70952-163 D75D80033-111 D75D80502-111A EFR3864X EFY3864X FLX200206001905 FLX200212001605 G800100-3 G97 HRTS17KJV2 IT4350-341 IT4350-344 JMS2001-107 JMS2090-40-1 JNM16X1-5 KLC1M KL1Y KL24ESY KL24ESY1 MS18029-2S3 MS18029-6S3 MS21909J6 M3PLW M3X6CSS M3X6PHS M630102-67 M630103-102 NAS1149CN616R NAS1149CN816R NAS1149C0332R NAS1149C0916R NAS1149DN416K
AIRLINE PART NO.
NAS1149DN616K NAS1149DN816K NAS1149DN832K NAS1149D0332K NAS1149N4162K -ITEM NOT ILLUSTRATED
FIG. 4 8 8 8 7 7 5 1 1 1 7 7 6 6 5 4 7 6 6 2 2 5 7 7 7 7 7 7 6 7 7 7 6 6
ITEM 695 52 28 40 495 -430 295 165 82 90 670 675 620 610 355 275 440 540 505 190 25 330 815 810 820 -820A -405 -410 155 700 690 695 625 235
6 5 7
170 85 984
5
135
7
470
TIL REQ 1 2 1 1 2 1 4 1 3 2 2 4 1 1 1 2 1 1 1 1 1 2 1 1 SUPSD 1 4 2 1 4 4 4 1 1 AR AR AR 2 2 8 AR AR 1 AR 8
NUMERICAL INDEX
25-46-42 Page 1016 Apr 29/09
D72001260
PART NUMBER NAS1149N4162K NAS1169DD10 NAS1189E06P10H NAS1189E3P12 NAS1189E3P24H NAS1189E3P6H NAS1189E3P8 NAS1762K0806 NAS1801-04-6 NAS1801-06-10 NAS1801-06-3 NAS1801-06-4 NAS1801-06-5
AIRLINE PART NO.
NAS1801-06-6 NAS1801-06-7 NAS1801-06-8 NAS1801-08-10 NAS1801-08-12 NAS1801-08-28 NAS1801-08-3 NAS1801-08-4 NAS1801-08-5 NAS1801-08-6 NAS1801-08-7 NAS1801-08-8 NAS1801-3-10 NAS1801-3-11 NAS1801-3-12 NAS1801-3-14 NAS1801-3-28 NAS1801-3-4 NAS1801-3-5 NAS1801-3-6 NAS1801-3-7 NAS1801-3-8 NAS1801-3-9 NAS1802-06-8P NAS1802-08-15P -ITEM NOT ILLUSTRATED
FIG. 7
ITEM 490
5 8
275 506
8 8 6 7 4
502 518 60 980 585
7 8
-290 68
7 2 7 7 7 7 7 3 3
-295 255 120 10 165 45 75 150 175
4 5
530 45
6 1 6
25 570 660
8 8
80 112
8
912
TIL REQ 8 AR 2 1 AR 1 1 1 4 4 AR AR 2 2 AR 4 3 1 1 1 1 1 4 4 AR AR AR AR AR AR 1 4 AR 1 1 1 AR AR AR AR AR 2 2 AR 4
NUMERICAL INDEX
25-46-42 Page 1017 Apr 29/09
D72001260
PART NUMBER NAS1802-08-4P
AIRLINE PART NO.
NAS1802-08-5 NAS1802-08-5P NAS1802-08-7P NAS1802-3-5P NAS1802-3-6P NAS1802-3-7P NAS1802-3-8P NAS1922-0100-1 NAS1922-0125-1 NAS1922-0150-1 NAS514P1032-10 NAS514P1032-10P NAS514P1032-12 NAS514P1032-14P NAS514P1032-18 NAS514P1032-4 NAS514P1032-4P NAS514P1032-5 NAS514P1032-5P NAS514P1032-6 NAS514P1032-6P NAS514P1032-7 NAS514P1032-7P NAS514P1032-8 NAS514P1032-8P NAS514P632-14 NAS514P632-18 NAS514P632-4 NAS514P632-4P NAS514P632-5 NAS514P632-5P NAS514P632-6
FIG. 3 6 8 6 8 8
ITEM 395 470 804 440 864 876
3 8 5 5 3 8
355 788 210 250 250 776
6
690
5
395
5 8 1 1
390 308 65 75
8 8
416 456
8 8
428 444
1 2 5
25 95 290
5 5 8 8
265 630 312 -324
7 8
890 436
TIL REQ 4 4 2 2 9 4 AR 2 7 2 2 2 1 AR AR 3 AR 2 AR 2 2 2 4 AR 2 1 AR 2 7 AR 10 10 4 AR AR 2 2 2 1 AR AR AR AR 2 2
-ITEM NOT ILLUSTRATED NUMERICAL INDEX
25-46-42 Page 1018 Apr 29/09
D72001260
PART NUMBER NAS514P632-7 NAS514P632-8 NAS514P832-4P
AIRLINE PART NO.
NAS514P832-5 NAS514P832-5P
|
NAS679A04 NAS679A06 NAS679A08 NAS679A3 NAS679C08 NKS24693C48 PU90-499R3 RDAM8018 SCSSM5X20R SPWF5 SP35083 TC141 TLL4A17077 T18R T30R
|
UR8-40 WSSS12-5-1 0FV0000A10G02 0FV8650A02G01 172168-1 175155-1 176275-1 176286-1 24E507040G04 3A084-0281-1 3A084-0310-1 432W7101-6J 474560-21 48-7190
48-7190-1 48-7191
48-7191-1 -ITEM NOT ILLUSTRATED
FIG. 2 4 2 5 2 7 7
ITEM 55 523 175 160 30 645 830
7 5
-305 125
8 2 7 7 3 4 5 7 5 7 7 7 7 4 5 2 8 7 7 7 7 6 2 2 1 7 7 7 7 7 7 7 7 7
900 205 605 535 40 325 325 -760 650 -225 330 335 -755 320 130 170 432 340 660 655 450 240 180 185 280 -605A 350 785 835 780 355 790 840 360
TIL REQ 1 2 2 2 1 4 3 AR 4 2 AR 2 2 SUPSD 1 2 1 1 6 1 10 75 20 6 1 1 1 1 1 8 1 1 1 1 1 6 1 4 1 1 1 4 1 1 1
NUMERICAL INDEX
25-46-42 Page 1019 Apr 29/09
D72001260
PART NUMBER 5113WW 61-48-2 640903-1 65-5458-20N 65-5458-21N 65C22388-13 66-4302-1 69-72416-5 901878B108
AIRLINE PART NO.
FIG. 7 7 7 1 1 1 1 1 2
ITEM 550 385 380 130 160 135 145 140 200
TIL REQ 2 1 2 1 1 1 7 1 1
-ITEM NOT ILLUSTRATED NUMERICAL INDEX
25-46-42 Page 1020 Apr 29/09
D72001260
25-46-42 Page 1021 Jul
5/07
D72001260
25-46-42 Page 1022 Jul
5/07
D72001260
25-46-42 Page 1023 Apr 29/09
D72001260
25-46-42 Page 1024 Jul
5/07
D72001260
25-46-42 Page 1025 Jul
5/07
D72001260
25-46-42 Page 1026 Jul
5/07
D72001260
| |
FIG. & PART N0. ITEM 1-1 D72001260-111A -1A D72001260-111B 10 D72D70987-111 15 NAS514P1032-12 20 NAS514P1032-8 25 NAS514P1032-7 30 D72D70988-111 35 D72W13011-211B 40 D72W15003-111 50 D72W30007-111A 55 NAS514P1032-4P 60 C396
65 NAS514P1032-4 70 D72D70574-111 75 NAS514P1032-4 80 D72W57301-111A 82 D75D80033-111 -85 D72D71417-111 -87 NAS1801-3-8 90 D75D80502-111A 93 NAS1801-3-12 100 D72D71041-111 103 NAS514P632-4 106 D72D70052-111 110 D72D70434-111 115 NAS514P1032-4P 130 65-5458-20N 135 65C22388-13 140 69-72416-5
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
EFF CODE
LAVATORY "E" MODULE ASSY LAVATORY "E" MODULE ASSY . RETAINER-SEAL RUBBER ATTACHING PARTS . SCREW . SCREW . SCREW -------*------. SEAL-RUBBER . SLAB DOOR ASSY (See IPL FIG.2 for details) . TOILET AND FLOOR PAN ASSY(NP) (See IPL FIG.3 for details) . DIAPER BOARD ASSY ATTACHING PARTS . SCREW -------*------. . LATCH-CABINET(VS5825) (TRUE P/N IS C-396) ATTACHING PARTS . . SCREW -------*------. . HINGE-DIAPER BOARD ATTACHING PARTS . . SCREW -------*------. . PANEL-DIAPER BOARD . . . BUMPER . ANGLE-SUPPORT ATTACHING PARTS . SCREW -------*------. SUPPORT-DIAPER BOARD ATTACHING PARTS . SCREW -------*------. LATCH STRIKER ATTACHING PARTS . SCREW . WASHER -------*------. ASHTRAY ATTACHING PARTS . SCREW -------*------. ASSIST HANDLE(V81205) . ASSIST HANDLE(V26835) . ASSIST HANDLE(V26835)
A B
UNITS PER ASSY RF RF 1 2 1 10 1 1 1 1 4 1
2 1 4 1 3 1 2 2 2 1 4 4 1 2 1 1 1
-ITEM NOT ILLUSTRATED
25-46-42 Page 1027 Apr 29/09
D72001260
FIG. & PART N0. ITEM 1145 66-4302-1 150 NAS1801-3-10 155 NAS1149D0332K 160 65-5458-21N 165 D75D70952-163 170 D72D80015-111H 175 NAS514P1032-6P 180 NAS1169DD10 185 D72D80020-211H 190 NAS514P1032-6P 195 NAS1169DD10 200 D72D80021-211H 205 NAS514P1032-6P 210 NAS1169DD10 215 D72D70947-111C 220 NAS514P632-4
| | |
225 D72D70947-111C -225A D72D70947-111BB 230 NAS514P632-4 235 D72D80025-911A 240 D72D80025-912A 245 D72D80025-913A 250 D72D80024-111B 253 NAS1801-08-6 256 NAS1149DN816K 260 D72D80023-111B 262 NAS1801-08-6 264 NAS1149DN816K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7 . COLLAR(V81205) ATTACHING PARTS . SCREW . WASHER . NUT(V81205) -------*------. PAN . KICK STRIP ATTACHING PARTS . SCREW . WASHER -------*------. KICK STRIP ATTACHING PARTS . SCREW . WASHER -------*------. KICK STRIP ATTACHING PARTS . SCREW . WASHER -------*------. COVER PLATE ATTACHING PARTS . SCREW -------*------. COVER PLATE . COVER PLATE ATTACHING PARTS . SCREW -------*------. RUB STRIP (BAC1522-547-70229) . RUB STRIP (BAC1522-547-70229) . RUB STRIP (BAC1522-547-70229) . RETAINER-RUBSTRIP ATTACHING PARTS . SCREW . WASHER -------*------. RETAINER-RUBSTRIP ATTACHING PARTS . SCREW . WASHER -------*-------
EFF CODE
UNITS PER ASSY 7 1 1 1 1 1 5 5 1 4 4 1 8 8 2 2
A B
2 2 2 1 1 1 1 3 3 1 1 1
-ITEM NOT ILLUSTRATED
25-46-42 Page 1028 Apr 29/09
D72001260
FIG. & PART N0. ITEM 1265 D72D80022-111B 270 NAS1801-08-6 275 NAS1149DN816K 280 432W7101-6J 285 NAS1801-08-6 290 NAS1149DN816K 295 D72D80018-911B 300 D72D80011-111B 305 NAS1801-08-7 310 NAS1149DN816K 315 BACN10FX84 320 D72D80018-913B 325 D72D80012-111B 330 NAS1801-08-7 335 NAS1149DN816K 340 BACN10FX84 350 360 365 370 375 380 385 400 405 410 440
D72D70548-211 D72D71109-111B D72D71110-111B D72D71111-111B D72D71112-911B D72D71112-912B D72D71112-913B D72D70301-911 D72D70301-913 D72D70301-915 D72D70795-111
445 NAS1801-3-5 450 NAS1149D0332K 550 BACC10DK13 555 NAS1801-3-6 560 NAS1149D0332K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7 . RETAINER-RUBSTRIP ATTACHING PARTS . SCREW . WASHER -------*------. END CAP(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. RUB STRIP (BAC1522-547-7802) . RETAINER-RUBSTRIP ATTACHING PARTS . SCREW . WASHER . NUT-CLIP ON(V81205) -------*------. RUB STRIP (BAC1522-547-7802) . RETAINER-RUBSTRIP ATTACHING PARTS . SCREW . WASHER . NUT-CLIP ON(V81205) -------*------. TRIM-WALL EDGE . TRIM-RETAINER,FLOOR PAN . TRIM-RETAINER,FLOOR PAN . TRIM-RETAINER,FLOOR PAN . TRIM-INSERT,FLOOR PAN . TRIM-INSERT,FLOOR PAN . TRIM-INSERT,FLOOR PAN . SEAL-RETAINER . SEAL-RETAINER . SEAL-RETAINER . FIRE BLANKET ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*-------
EFF CODE
UNITS PER ASSY 1 2 2 6 1 1 1 1 5 5 5 1 1 12 12 12 1 1 1 1 1 1 1 1 1 1 1 15 15 2 1 1
-ITEM NOT ILLUSTRATED
25-46-42 Page 1029 Apr 29/09
D72001260
FIG. & PART N0. ITEM 1565 BACC10DK13 570 NAS1801-3-28 575 NAS1149D0332K 580 585 590 620
D72D70885-911 NAS1922-0100-1 AS1591-03-0452A D72W16004-111
630 D72W17000-111 640 D72W26014-111 650 D72W27035-111
| |
670 680 685 690 695 700 705 710 720 725 730 750
D72D80006-111B D72D71323-111 D72D71324-111 D72D71325-111 D72D70253-111 D72D70847-111 D72D70924-111 D72D71125-111 D72D71244-111 D72D71433-111 D72D71478-111 D72W12014-111
755 760 765 770 775 -775A 780 785 790 795 800 805 850
D72W59048-111A D72D41012-111 D72D46016-111 D72D46017-111 D72W52087-111A D72W52087-111D D72W53013-111C D72W54016-111C D72W55007-111A D72W56032-111A D72W57009-111C D72W59038-111A D72D70699-111B
855 NAS514P1032-6P
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7 . CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. POST-SPACER . CLAMP-BAND . HOSE-AIR DUCT . UPPER DISPENSER ASSY(NP) (See IPL FIG.4 for details) . LOWER DISPENSER ASSY(NP) (See IPL FIG.5 for details) . PLUMBING ASSY(NP) (See IPL FIG.6 for details) . ELECTRICAL ASSY(NP) (See IPL FIG.7 for details) . FLOOR MAT . PLACARD-CHECK THE FOUR. . PLACARD-REMOVE THIS END . PLACARD-AMENITIES STORAGE . NAME PLATE . PLACARD-WASTE DISPOSAL . PLACARD-NO STEP . PLACARD-RESET INSTRUCTIONS . PLACARD-SELECTOR VALVE . PLACARD-CAUTION,HIGH VO. . PLACARD-PAPER TOWEL . OUT WALL ASSY(NP) (See IPL FIG.8 for details) . SINK DECK SUB ASSY . PANEL-FLOOR . PANEL-OUTBD.LOWER . PANEL-OUTBD.UPPER . PANEL-SIDE WALL . PANEL-SIDE WALL . PANEL-SINK WALL . PANEL-DOOR WALL . PANEL-CEILING . PANEL-LINING . PANEL-HEADER,BIFOLD . PANEL-DISPENSER CABINET . FLOOR PAN ASSY ATTACHING PARTS . SCREW -------*-------
EFF CODE
UNITS PER ASSY 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
A B
1 1 1 1 1 1 1 1 1 1 1 1 1 4
-ITEM NOT ILLUSTRATED
25-46-42 Page 1030 Apr 29/09
D72001260
FIG. & PART N0. ITEM 1860 D72D70438-111B 865 NAS1801-08-7 870 NAS1149DN816K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7 . COVER-FLOOR PAN ATTACHING PARTS . SCREW . WASHER -------*-------
EFF CODE
UNITS PER ASSY 1 2 2
-ITEM NOT ILLUSTRATED
25-46-42 Page 1031 Apr 29/09
D72001260
25-46-42 Page 1032 Apr 29/09
D72001260
FIG. & PART N0. ITEM 2-1 D72W13011-211B
|
15 D72D70434-111 20 NAS514P1032-4P 25 JMS2090-40-1 30 NAS514P832-5 50 D72D70501-111 55 NAS514P632-7 60 NAS514P1032-12 65 D72D71388-111 80 D71D80124-211 85 NAS514P1032-12 90 D72D70981-211 95 NAS514P1032-7 100 NAS514P1032-8 105 NAS514P1032-12 110 D72D70244-111 120 D72D70172-111 125 NAS514P632-5 145 D72D70171-111 150 NAS514P632-5 155 NAS514P1032-8 160 NAS514P1032-12
|
170 0FV0000A10G02 175 NAS514P832-4P 180 3A084-0281-1 185 3A084-0310-1 190 JMS2001-107 195 NAS514P1032-5P 200 901878B108
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7 SLAB DOOR ASSY (See IPL FIG.1 for NHA) . ASHTRAY ATTACHING PARTS . SCREW -------*------. COAT HOOK(VS5065) ATTACHING PARTS . SCREW -------*------. TRIM-SINGLE DOOR ATTACHING PARTS . SCREW . SCREW -------*------. COVER-SINGLE DOOR . COVER-HINGE ATTACHING PARTS . SCREW -------*------. HINGE-SINGLE DOOR ATTACHING PARTS . SCREW . SCREW . SCREW -------*------. TRIM-SINGLE DOOR . TRIM-SINGLE DOOR ATTACHING PARTS . SCREW -------*------. TRIM-SINGLE DOOR ATTACHING PARTS . SCREW . SCREW . SCREW -------*------. LATCH ASSY ATTACHING PARTS . SCREW -------*------. ESCUTCHEON-INDICATOR . ESCUTCHEON-KNOB . DOOR LATCH(VS5065) ATTACHING PARTS . SCREW -------*------. . PLASTIC CAP(NP)(VS5065)
EFF CODE
UNITS PER ASSY RF 1 2 1 1 1 1 2 2 1 1 1 10 1 1 1 1 3 1 11 1 1 1 2 1 1 1 2 1
-ITEM NOT ILLUSTRATED
25-46-42 Page 1033 Apr 29/09
D72001260
FIG. & PART N0. ITEM 2205 NKS24693C48 220 D72D71391-111 225 NAS514P1032-8P 230 D72D71426-111 235 NAS514P1032-8P 240 D72D71390-111 245 NAS514P632-5P 250 D72D71389-111 255 NAS1801-06-8 260 NAS1149DN616K 265 D72D70173-111 280 D72W50208-211B
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. . SCREW-HANDLE SLAB DOOR(NP) (VS5065) . FRAME ASSY ATTACHING PARTS . SCREW -------*------. ANGLE-ASSY ATTACHING PARTS . SCREW -------*------. LOUVER ASSY ATTACHING PARTS . SCREW -------*------. CHANNEL-SINGLE DOOR ATTACHING PARTS . SCREW . WASHER -------*------. TRIM-SINGLE DOOR . PANEL-SLAB DOOR
2 1 2 2 1 1 4 1 3 3 1 1
-ITEM NOT ILLUSTRATED
25-46-42 Page 1034 Jul
5/07
D72001260
25-46-42 Page 1035 Jul
5/07
D72001260
25-46-42 Page 1036 Jul
5/07
D72001260
25-46-42 Page 1037 Jul
5/07
D72001260
25-46-42 Page 1038 Jul
5/07
D72001260
FIG. & PART N0. ITEM 3-1 D72W15003-111 5 D72D70140-111 10 NAS1801-08-6 15 NAS1149DN816K 20 D72D70140-211 25 NAS1801-08-6 30 NAS1149DN816K 40 SCSSM5X20R 42 45 50 75 80 85 90
D72W30018-111A D72W59065-112A D72D70249-111 D72W30017-111A D72W59064-112A D72D71967-111 D72D70968-111
95 NAS514P632-4 100 D72D70968-111 105 NAS514P632-4 120 125 130 135 140 145
D72W30016-111A D72W30016-113A D72W59016-111A D72D70247-111 D72D71969-111 D72D70141-111
150 NAS1801-08-3 155 NAS1149DN816K 170 D72D71179-111 175 NAS1801-08-3 180 NAS1149DN816K 230 D72W59021-111A 235 NAS1801-3-6 240 NAS1149D0332K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
TOILET AND FLOOR PAN ASSY(NP) (See IPL FIG.1 for NHA) . DAMPER ATTACHING PARTS . SCREW . WASHER -------*------. DAMPER ATTACHING PARTS . SCREW . WASHER -------*------. CLAMPING SCREW(VS5825) (TRUE P/N IS SCSS-M5X20-R) . TOILET LID ASSY . . PANEL-TOILET LID . . CUSHION RUBBER-LID . TOILET SEAT ASSY . . PANEL-TOILET SEAT . . CUSHION RUBBER-SEAT . . STOPPER PLATE-SEAT ATTACHING PARTS . . SCREW -------*------. . STOPPER PLATE-SEAT ATTACHING PARTS . . SCREW -------*------. TOILET SHROUD ASSY . . TOILET SHROUD SUB ASSY . . . PANEL-TOILET SHROUD . . . CUSHION-RUBBER . . . SEAL RUBBER-SHROUD . . HOOK-SHROUD ATTACHING PARTS . . SCREW . . WASHER -------*------. . LATCH-SHROUD ATTACHING PARTS . . SCREW . . WASHER -------*------. PANEL-TOILET SURROUND ATTACHING PARTS . SCREW . WASHER -------*-------
RF 1 2 2 1 2 2 2 1 1 5 1 1 5 1 1 1 1 1 1 1 7 1 1 4 4 1 4 4 1 2 2
-ITEM NOT ILLUSTRATED
25-46-42 Page 1039 Jul
5/07
D72001260
FIG. & PART N0. ITEM 3245 D72W59022-111A 250 255 260 265
NAS1802-3-8P NAS1149C0332R NAS1801-3-8 NAS1149D0332K
270 D72D70124-111 275 NAS1802-3-5P 280 NAS1149C0332R 285 D72D70124-211 290 NAS1802-3-5P 295 NAS1149C0332R 310 315 320 350
D72D70280-111 D72D70280-911 D72D70283-111 D72D70468-111
355 NAS1802-3-6P 360 NAS1149C0332R 365 D72D70469-111 370 375 380 385
NAS1802-3-5P NAS1149C0332R NAS1801-3-5 NAS1149D0332K
390 D72D70470-111 395 NAS1802-08-4P 400 NAS1149CN816R 405 D72D70472-111 410 NAS1801-3-5 415 NAS1149D0332K 420 NAS1801-3-7 430 D72D70531-111 435 NAS1801-08-4 440 NAS1149DN816K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. PANEL-TOILET SURROUND ATTACHING PARTS . SCREW . WASHER . SCREW . WASHER -------*------. LATCH-SUPPORT ASSY ATTACHING PARTS . SCREW . WASHER -------*------. LATCH-SUPPORT ASSY ATTACHING PARTS . SCREW . WASHER -------*------. TIE DOWN FTG-TOILET . TIE DOWN FTG-TOILET . SUPPORT PLATE-TIE DN.FT. . SEALING PLATE ASSY ATTACHING PARTS . SCREW . WASHER -------*------. CLOSED OUT COVER ASSY ATTACHING PARTS . SCREW . WASHER . SCREW . WASHER -------*------. CLOSED OUT COVER ATTACHING PARTS . SCREW . WASHER -------*------. CLOSED OUT COVER ASSY ATTACHING PARTS . SCREW . WASHER . SCREW -------*------. SPRING PLATE ATTACHING PARTS . SCREW . WASHER -------*-------
1 2 2 2 2 1 4 4 1 4 4 2 2 1 1 2 2 1 2 2 2 2 1 4 4 1 2 5 3 2 2 2
-ITEM NOT ILLUSTRATED
25-46-42 Page 1040 Jul
5/07
D72001260
FIG. & PART N0. ITEM 3445 D72D70285-111 450 D72D70964-111 455 NAS1801-3-5 460 NAS1149D0332K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. JOINT TRIM-SURROUND/LINING . SUPPORT PLATE-SURROUND 2 ATTACHING PARTS . SCREW . WASHER -------*-------
1 2 2 2
-ITEM NOT ILLUSTRATED
25-46-42 Page 1041 Jul
5/07
D72001260
25-46-42 Page 1042 Jul
5/07
D72001260
25-46-42 Page 1043 Jul
5/07
D72001260
25-46-42 Page 1044 Jul
5/07
D72001260
25-46-42 Page 1045 Jul
5/07
D72001260
25-46-42 Page 1046 Jul
5/07
D72001260
25-46-42 Page 1047 Jul
5/07
D72001260
FIG. & PART N0. ITEM 4-1 D72W16004-111 20 CT35
25 NAS1801-06-4 30 NAS1149DN616K 40 D100469SUS304B 70 D100P3ASUS304B 75 NAS1801-06-6 80 D72D70337-919 85 NAS1801-06-4 90 NAS1149DN616K 95 D72W30028-111 100 D72D71015-111 105 NAS514P632-4P 110 D72D71014-111 115 NAS514P632-4P 135 D72D49003-111 140 D72D70059-111 145 D72D70078-111 150 NAS1801-08-4 155 NAS1149DN816K 160 D72D70051-111 165 NAS1801-06-3 170 NAS1149DN616K 173 D72D71421-111 176 NAS1801-06-6 179 NAS1149DN616K 182 D72D71429-111
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
UPPER DISPENSER ASSY(NP) (See IPL FIG.1 for NHA) . SLIDE HINGE BRACKET(VS5825) (TRUE P/N IS CT-35) ATTACHING PARTS . SCREW . WASHER -------*------. SLIDE HINGE(VS5825) . SLIDE HINGE(VS5825) ATTACHING PARTS . SCREW -------*------. WIRE ASSY ATTACHING PARTS . SCREW . WASHER -------*------. MIRROR 1 ASSY LAV-MID . . TRIM-MIRROR ATTACHING PARTS . . SCREW -------*------. . TRIM-MIRROR ATTACHING PARTS . . SCREW -------*------. . PANEL-MIRROR 1 . . MIRROR 1 . MIRROR-LATCH PLATE ATTACHING PARTS . SCREW . WASHER -------*------. BOX-STORAGE,FACIAL TISSUE ATTACHING PARTS . SCREW . WASHER -------*------. STIFFENER ATTACHING PARTS . SCREW . WASHER -------*------. SEAL-RUBBER
RF 2
4 4 2 2 2 1 2 2 1 1 3 1 3 1 1 1 2 2 1 4 4 1 3 3 1
-ITEM NOT ILLUSTRATED
25-46-42 Page 1048 Jul
5/07
D72001260
FIG. & PART N0. ITEM 4185 D72D71422-111 188 NAS1801-06-6 191 NAS1149DN616K 193 D72D71428-111 195 D72D70467-111 200 NAS1801-3-4 205 NAS1149D0332K 210 D72D71066-111 215 NAS1801-3-4 220 NAS1149D0332K 225 D72D71355-111 230 NAS1801-08-6 235 NAS1149DN816K 240 D72D70082-111 245 NAS1801-08-6 250 NAS1149DN816K 255 D72D70991-111 260 NAS514P1032-5P 265 D72D70086-111 270 D72D70083-111 275 G97 320 UR8-40 325 SPWF5 330 B1024-4 365 A32020-1 370 NAS1801-06-6 375 NAS1149DN616K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. STIFFENER ATTACHING PARTS . SCREW . WASHER -------*------. SEAL-RUBBER . MIRROR SUPPORT ASSY ATTACHING PARTS . SCREW . WASHER -------*------. MIRROR SUPPORT ASSY ATTACHING PARTS . SCREW . WASHER -------*------. MIRROR JAMB ASSY ATTACHING PARTS . SCREW . WASHER -------*------. MIRROR LATCH BASE ATTACHING PARTS . SCREW . WASHER -------*------. BLOCK ASSY ATTACHING PARTS . SCREW -------*------. MIRROR LATCH SPRING BASE . MIRROR LATCH TIE ROD ASSY . GROMMET(VS5825) (TRUE P/N IS G-97) . WIRE SPRING(VS5825) (TRUE P/N IS UR 8-40) . WASHER-ROD(VS5825) . RETAINING-E RING(VS5825) (TRUE P/N IS B-1024-4) . DOOR OPENING DEVICE(V52607) ATTACHING PARTS . SCREW . WASHER -------*-------
1 2 2 1 1 2 2 1 2 2 2 2 2 1 2 2 1 2 1 1 2 1 1 1 1 2 2
-ITEM NOT ILLUSTRATED
25-46-42 Page 1049 Jul
5/07
D72001260
FIG. & PART N0. ITEM 4380 D72D71042-111 385 NAS1801-08-8 390 NAS1149DN816K 415 D72D71018-111 420 NAS1801-3-4 425 NAS1801-3-6 430 NAS1149D0332K 435 D72D70094-111 440 NAS1801-3-4 445 NAS1801-3-6 450 NAS1149D0332K 452 D72W30029-111 455 D72D71016-111 460 NAS514P632-4P 465 D72D70061-111 470 D72D49004-111 495 D72D70024-111 500 NAS1801-06-4 505 NAS1149DN616K 510 D72D70016-111 515 NAS1801-06-4 520 NAS1149DN616K 521 D72D71419-111 522 D72D71420-111 523 NAS514P632-8 525 D72W30021-111 530 NAS1801-3-11 535 NAS1149D0332K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. BRACKET OPEN DEVICE ATTACHING PARTS . SCREW . WASHER -------*------. MIRROR SUPPORT ATTACHING PARTS . SCREW . SCREW . WASHER -------*------. MIRROR SUPPORT ATTACHING PARTS . SCREW . SCREW . WASHER -------*------. MIRROR 2 ASSY LAV-MID . . TRIM-MIRROR ATTACHING PARTS . . SCREW -------*------. . MIRROR 2 . . PANEL-MIRROR 2 . BOX-STORAGE,TOILET PAPER ATTACHING PARTS . SCREW . WASHER -------*------. DISPENSER-PAPER TOWEL ATTACHING PARTS . SCREW . WASHER -------*------. GUIDE ASSY . SPACER ATTACHING PARTS . SCREW -------*------. LIQUID SOAP ASSY ATTACHING PARTS . SCREW . WASHER -------*-------
1 2 2 2 2 2 4 1 2 2 4 1 1 2 1 1 1 4 4 1 4 4 1 1 2 1 1 1
-ITEM NOT ILLUSTRATED
25-46-42 Page 1050 Jul
5/07
D72001260
FIG. & PART N0. ITEM 4540 D72D70337-911 545 NAS1801-3-4 550 NAS679A3 555 560 562 565
D72D70013-111 D72D70610-111 D72D70667-111 D72D70049-111
570 NAS1801-08-4 575 NAS1149DN816K 580 D72D70014-111 585 NAS1801-06-10 590 NAS1149DN616K 615 D72D70017-111 620 NAS1801-06-3 625 NAS1149DN616K 630 D72D70950-111 635 NAS1801-3-6 640 NAS1149D0332K 645 D72D70015-111 650 NAS1801-3-4 655 NAS1149D0332K 660 C541A
665 NAS1801-06-6 670 NAS1149DN616K 675 D73D70504-101 680 D73D70505-101 685 NAS1801-06-4 690 NAS1149DN616K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. . WIRE ASSY ATTACHING PARTS . . SCREW . . NUT -------*------. . DISPENSER-LIQUID SOAP . . WASHER-LIQUID SOAP DISP. . . CAP-LIQUID SOAP . HOLDER-LIQUID SOAP DISP. ATTACHING PARTS . SCREW . WASHER -------*------. DISPENSER-CUP,BAR SOAP ATTACHING PARTS . SCREW . WASHER -------*------. SUPPORT-FACIAL TISSUE ATTACHING PARTS . SCREW . WASHER -------*------. SUPPORT-CATCH & HINGE 2 ATTACHING PARTS . SCREW . WASHER -------*------. SUPPORT-CATCH & HINGE ATTACHING PARTS . SCREW . WASHER -------*------. CATCH-ONE TOUCH(VS5825) (TRUE P/N IS C-541-A) ATTACHING PARTS . SCREW . WASHER -------*------. SUPPORT-HINGE AMENITY . HINGE ASSY-AMENITY DOOR ATTACHING PARTS . SCREW . WASHER -------*-------
1 1 1 1 2 1 1 2 2 1 4 4 1 2 2 1 4 4 1 4 4 2
2 2 2 1 2 2
-ITEM NOT ILLUSTRATED
25-46-42 Page 1051 Jul
5/07
D72001260
FIG. & PART N0. ITEM 4695 D73D70505-201 700 NAS1801-06-4 705 NAS1149DN616K 710 D72D70337-917 715 NAS1801-06-4 720 NAS1149DN616K 725 D72W59009-111A 730 NAS1801-3-6 735 NAS1149D0332K 745 D72D71369-111 750 NAS1801-3-4 755 NAS1149D0332K 800 805 810 815 820 825 830 835 840
D72D70364-111 D72D70906-915A D72D70906-917A D72D71196-111 D72D70906-911A D72D71197-111A D72D71887-111 D72D71200-111 D72D71201-111
845 NAS514P1032-10 860 D72D71202-111 870 AUY4-45 875 D72D70379-111 880 D72D70611-111
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. HINGE ASSY-AMENITY DOOR ATTACHING PARTS . SCREW . WASHER -------*------. WIRE ASSY ATTACHING PARTS . SCREW . WASHER -------*------. PANEL-FACIAL TISSUE DOOR ATTACHING PARTS . SCREW . WASHER -------*------. SUPPORT-DISPENSER CABINET ATTACHING PARTS . SCREW . WASHER -------*------. LIGHT LENS . TRIM-LIGHT LENS . TRIM-LIGHT LENS . LIGHT LENS . TRIM-LIGHT LENS . LENS COVER . BRACKET 1 . GUIDE 1 . GUIDE 2 ATTACHING PARTS . SCREW -------*------. POST . TENSION SPRING (TRUE P/N IS AUY 4-45) . TRIM-LENS . SPRING ASSY-LIGHT LENS
1 2 2 1 2 2 1 2 2 2 2 2 1 1 1 1 1 1 1 3 3 1 2 2 2 1
-ITEM NOT ILLUSTRATED
25-46-42 Page 1052 Jul
5/07
D72001260
25-46-42 Page 1053 Jul
5/07
D72001260
25-46-42 Page 1054 Jul
5/07
D72001260
25-46-42 Page 1055 Jul
5/07
D72001260
FIG. & PART N0. ITEM 5-1 D72W17000-111 5 D72D70030-111 10 D72D70002-211 15 NAS1801-3-4 20 NAS1149D0332K 25 D72D70002-111 30 NAS1801-3-4 35 NAS1149D0332K 40 D72D70042-111 45 NAS1801-3-11 50 NAS1149D0332K 65 D72D70043-111 70 D72D70044-111 75 D72D70972-111 80 NAS679A04 85 NAS1149DN416K 90 D72D70970-111 95 D72D70973-111 100 D73D70034-101 105 NAS1801-06-3 110 NAS1149DN616K 120 D72D70039-111 125 NAS679A08 130 WSSS12-5-1 135 NAS1149DN832K 140 145 150 155
D72D70037-111 D72D70040-111 D72D70036-111 D72D70038-111
160 NAS514P832-4P 165 D72D71832-111 190 D72W59012-112A
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
LOWER DISPENSER ASSY(NP) (See IPL FIG.1 for NHA) . WASTE CONTAINER . PIN-HINGE ATTACHING PARTS . SCREW . WASHER -------*------. PIN-HINGE ATTACHING PARTS . SCREW . WASHER -------*------. PRESSURE PLATE ATTACHING PARTS . SCREW . WASHER -------*------. SUPPORT-PRESSURE PLATE . SPRING-PRESSURE PLATE . BACK PLATE-SUPPORT ROD ATTACHING PARTS . NUT . WASHER -------*------. SUPPORT ROD-COVER PLATE . COVER PLATE ASSY . HOLDER ASSY-TOILET PAPER ATTACHING PARTS . SCREW . WASHER -------*------. TIE ROD-LATCH ATTACHING PARTS . NUT . WASHER . WASHER -------*------. SPRING-LATCH . LATCH-ACCESS DOOR . ACTUATOR-LATCH . BRACE-LATCH ATTACHING PARTS . SCREW -------*------. BUMPER . PANEL-ACCESS DOOR
RF 1 1 2 2 1 2 2 1 4 8 4 4 1 2 2 2 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1
-ITEM NOT ILLUSTRATED
25-46-42 Page 1056 Jul
5/07
D72001260
FIG. & PART N0. ITEM 5200 D72D70045-111 210 NAS1802-3-7P 215 NAS1149C0332R 230 D72D70549-111 235 NAS1801-3-4 240 NAS1149D0332K 245 D72D70550-111 250 NAS1802-3-7P 255 NAS1149C0332R 260 D72D70825-111 265 NAS514P632-14 270 D72D70354-111 275 NAS1189E06P10H 280 D72D70915-111 285 D72D70033-111 290 NAS514P1032-7P 295 D75D70655-111 310 D72D70487-111 315 NAS1802-06-8P 320 NAS1149CN616R 325 SP35083 330 JNM16X1-5 340 D72D70041-111 345 NAS1802-06-8P 350 NAS1149CN616R
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. SUPPORT-ACCESS DOOR ATTACHING PARTS . SCREW . WASHER -------*------. STRIKER-UPPER,ACCESS DOOR ATTACHING PARTS . SCREW . WASHER -------*------. STRIKER-LOWER,ACCESS DOOR ATTACHING PARTS . SCREW . WASHER -------*------. SUPPORT-WASTE CONTAINER ATTACHING PARTS . SCREW -------*------. SUPPORT-WASTE CONTAINER ATTACHING PARTS . SCREW -------*------. BLANKET-FIRE,WASTE COMP . DOOR ASSY-WASTE DISPOSAL ATTACHING PARTS . SCREW . SPACER -------*------. WASTE CHUTE ATTACHING PARTS . SCREW . WASHER -------*------. SHOCK ABSORBER(VS5825) (TRUE P/N IS SP-35083) . . HEX JUM NUT(VS5825) (TRUE P/N IS JN-M16X1.5) . ACCESS PANEL ATTACHING PARTS . SCREW . WASHER -------*-------
2 2 2 1 2 2 1 2 2 1 2 2 2 1 1 4 4 1 6 6 1 2 1 6 6
-ITEM NOT ILLUSTRATED
25-46-42 Page 1057 Jul
5/07
D72001260
FIG. & PART N0. ITEM 5355 G800100-3
360 NAS1801-3-6 365 NAS1149D0332K 370 D72D70031-111 375 NAS1802-06-8P 380 NAS1149CN616R 385 D72D70029-111 390 NAS514P1032-14P 395 NAS514P1032-10P 400 NAS1169DD10 410 D72D70028-111 415 NAS1801-3-4 420 NAS1149D0332K 430 D72D70937-111 435 NAS1801-3-4 440 NAS1149D0332K 460 D72D70337-913 465 NAS1802-06-8P 470 NAS1149CN616R 475 D72D70002-111 480 NAS1801-3-4 485 NAS1149D0332K 490 D72D70002-211 495 NAS1801-3-4 500 NAS1149D0332K 510 D72D70025-111 515 NAS1801-06-4 520 NAS1149DN616K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. FIRE EXTINGUISHER(V61423) (BOEING SPEC 10-61909-8) ATTACHING PARTS . SCREW . WASHER -------*------. SUPPORT-FIRE EXTINGUISHER ATTACHING PARTS . SCREW . WASHER -------*------. WASTE COMPARTMENT ATTACHING PARTS . SCREW . SCREW . WASHER -------*------. SUPPORT-SINK DECK ATTACHING PARTS . SCREW . WASHER -------*------. TUBE-FRAME,SINK DECK ATTACHING PARTS . SCREW . WASHER -------*------. WIRE ASSY ATTACHING PARTS . SCREW . WASHER -------*------. PIN-HINGE ATTACHING PARTS . SCREW . WASHER -------*------. PIN-HINGE ATTACHING PARTS . SCREW . WASHER -------*------. RECEIVER-AMENITY DOOR ATTACHING PARTS . SCREW . WASHER -------*-------
1
2 2 1 4 4 1 2 2 4 1 5 5 1 5 5 1 2 2 1 2 2 1 2 2 1 1 1
-ITEM NOT ILLUSTRATED
25-46-42 Page 1058 Jul
5/07
D72001260
FIG. & PART N0. ITEM 5525 D72D70048-111 530 NAS1801-06-3 535 NAS1149DN616K 550 D72W59014-111A 555 D72D70050-111 560 NAS1801-3-8 565 NAS1149D0332K 570 D72D70338-111 575 NAS1801-06-3 580 NAS1149DN616K 585 D72D70026-111 590 NAS1801-3-4 595 NAS1149D0332K 625 D72D71586-111 630 NAS514P632-14 635 D72D71427-111 650 TLL4A17077
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. BOX-AMENITY DISPENSER ATTACHING PARTS . SCREW . WASHER -------*------. PANEL-AMENITY DOOR . SUPPORT-AMENITY DOOR ATTACHING PARTS . SCREW . WASHER -------*------. SUPPORT-MAGNET CATCH ATTACHING PARTS . SCREW . WASHER -------*------. SUPPORT-MAGNET CATCH ATTACHING PARTS . SCREW . WASHER -------*------. GUIDE-WASTE CONTAINER ATTACHING PARTS . SCREW -------*------. SPACER-ACCESS DOOR . INDICATOR-TEMPARATURE (TRUE P/N IS TLL-4A170/77)
1 5 5 1 2 2 2 1 4 4 1 14 14 1 2 1 1
-ITEM NOT ILLUSTRATED
25-46-42 Page 1059 Jul
5/07
D72001260
25-46-42 Page 1060 Jul
5/07
D72001260
25-46-42 Page 1061 Jul
5/07
D72001260
25-46-42 Page 1062 Jul
5/07
D72001260
25-46-42 Page 1063 Jul
5/07
D72001260
25-46-42 Page 1064 Jul
5/07
D72001260
25-46-42 Page 1065 Jul
5/07
D72001260
FIG. & PART N0. ITEM 6-1 D72W26014-111 5 BACC10DK11 10 NAS1801-3-7 15 NAS1149D0332K 20 BACC10DK11 25 NAS1801-3-14 30 NAS1149D0332K 35 D72D70885-917 40 BACC10DK11 45 NAS1801-3-10 47 NAS1149D0332K 50 60 65 70
AS4474H0420-180 NAS1762K0806 D72D71224-111 BACC10DK9A
75 NAS1801-3-10 80 NAS1149D0332K 85 BACC10DK9A 87 BACC10DK10A 90 NAS1801-3-12 95 NAS679A3 100 NAS1149D0332K 120 AS4470-06-0252 125 D72D70954-111 130 NAS1801-08-5 135 NAS1149DN816K 150 AS4473G0061-090 155 MS21909J6 165 AS5178J06 170 NAS1149C0916R
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
PLUMBING ASSY(NP) (See IPL FIG.1 for NHA) . CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. POST-SPACER . CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. HOSE-WATER SUPPLY . ELBOW-REDUCER 90DEG . TUBE-WATER SUPPLY . CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-NYLON(V81205) . CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . NUT . WASHER -------*------. HOSE-WATER SUPPLY . STAY ASSY CLAMP-NYLON ATTACHING PARTS . SCREW . WASHER -------*------. HOSE-WATER SUPPLY . TEE-BULKHEAD AND UNIVER. ATTACHING PARTS . NUT . WASHER -------*-------
RF 5 1 1 2 1 1 2 2 1 1 1 1 1 3 1 1 1 1 1 1 2 1 1 2 2 1 1 1 2
-ITEM NOT ILLUSTRATED
25-46-42 Page 1066 Jul
5/07
D72001260
FIG. & PART N0. ITEM 6175 D72D71052-111 180 NAS1801-08-5 185 NAS1149CN816R 190 BACC10DK9A 195 NAS1801-3-8 200 NAS1149D0332K 205 BACC10DK9A 210 NAS1801-3-12 215 NAS679A3 220 NAS1149D0332K 225 230 235 240
AS21919WCE28 AS4473G0173-100 M630103-102 24E507040G04
245 D72D70398-111 250 NAS1801-3-5 255 NAS1149C0332R 280 AR9030-1D5D492 400 BACC10DK18 405 NAS1801-3-10 410 NAS1149D0332K 430 AS4477-08-0172 435 D72D70977-111 440 NAS1802-08-5P 445 NAS1149CN816R 450 D71D30336-111 455 NAS1801-08-7 460 NAS1149DN816K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. BRACKET-TEE ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . NUT . WASHER -------*------. CLAMP-CUSHIONED . HOSE-WATER SUPPLY . CLAMP ASSY(VS5825) . WATER HEATER(V0AJJ0) (CMM 38-13-51) . BRACKET-WATER HEATER ATTACHING PARTS . SCREW . WASHER -------*------. FAUCET(V80477) (CMM 38-12-35) . CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. HOSE-WATER SUPPLY . STAY ASSY CLAMP-NYLON ATTACHING PARTS . SCREW . WASHER -------*------. SELECTOR VALVE ASSY ATTACHING PARTS . SCREW . WASHER -------*-------
1 4 4 1 1 1 1 1 1 2 1 1 1 1 1 4 4 1 1 1 1 1 2 2 2 1 4 4
-ITEM NOT ILLUSTRATED
25-46-42 Page 1067 Jul
5/07
D72001260
FIG. & PART N0. ITEM 6465 D72D70400-111 470 NAS1802-08-4P 475 NAS1149CN816R 500 NAS1922-0125-1 505 IT4350-344 510 BACC10DK19 515 NAS1801-3-7 520 NAS1149D0332K 525 BACC10DK19 530 NAS1801-3-10 535 NAS1149D0332K 540 IT4350-341 545 D72D71220-111 550 D72D70975-111 555 NAS1801-08-5 560 NAS1149DN816K 610 615 620 625 630 635
FLX200212001605 NAS1922-0100-1 FLX200206001905 M630102-67 D72D70408-111 D72D70397-111
640 NAS1801-3-5 645 NAS1149D0332K 650 NAS1922-0125-1 655 BACC10DK18 660 NAS1801-3-28 665 NAS679A3 670 NAS1149D0332K 675 680 685 690 695
BACC10DK18 D72D71541-111 AS1544-04A0150 NAS1922-0150-1 D72D70404-111
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. STAND ASSY-4 WAY VALVE ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-BAND . HOSE-DRAIN(V26831) (BOEING SPEC 69-27191-344) . CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. HOSE-DRAIN(V26831) (BOEING SPEC 69-27191-341) . TUBE-DRAIN . STAY ASSY CLAMP-NYLON ATTACHING PARTS . SCREW . WASHER -------*------. HOSE-AIR DUCT . CLAMP-BAND . HOSE-AIR DUCT . CLAMP ASSY(VS5825) . MUFFLER . BRACKET-MUFFLER ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-BAND . CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . NUT . WASHER -------*------. CLAMP-NYLON(V81205) . SPACER . HOSE-AIR DUCT . CLAMP-BAND . MANIFOLD ASSY
1 4 4 4 1 2 1 1 1 1 1 1 1 1 4 4 1 2 1 1 1 1 4 4 2 1 1 1 2 1 1 1 3 1
-ITEM NOT ILLUSTRATED
25-46-42 Page 1068 Jul
5/07
D72001260
FIG. & PART N0. ITEM 6700 D72D70953-111 705 NAS1801-08-5 710 NAS1149DN816K 715 D72D70395-111 720 NAS1801-3-5 725 NAS1149D0332K 730 BACC10DK18 735 NAS1801-3-7 740 NAS1149D0332K 745 NAS1922-0125-1 750 AS4804-04-0620A 770 BACC10DK16 775 NAS1801-3-10 780 NAS1149D0332K 790 D72D70976-111 795 NAS1801-08-5 800 NAS1149DN816K 820 830 835 840 845
D72D70885-925 D72D71075-111 D72D71074-111 D72D71075-003 NAS1922-0100-1
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. BRACKET-MANIFOLD ATTACHING PARTS . SCREW . WASHER -------*------. DAMPER ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-BAND . HOSE-AIR DUCT . CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. STAY ASSY CLAMP-NYLON ATTACHING PARTS . SCREW . WASHER -------*------. POST-SPACER . DUCT ASSY-VENTILATION . . TUBE ASSY-VENT DUCT . . SCREEN-VENT DUCT . . CLAMP-BAND
1 4 4 1 2 2 6 1 1 2 1 1 1 1 1 2 2 1 1 1 1 2
-ITEM NOT ILLUSTRATED
25-46-42 Page 1069 Jul
5/07
D72001260
25-46-42 Page 1070 Apr 29/09
D72001260
25-46-42 Page 1071 Apr 29/09
D72001260
25-46-42 Page 1072 Apr 29/09
D72001260
25-46-42 Page 1073 Jul
5/07
D72001260
25-46-42 Page 1074 Jul
5/07
D72001260
25-46-42 Page 1075 Jul
5/07
D72001260
25-46-42 Page 1076 Jul
5/07
D72001260
25-46-42 Page 1077 Jul
5/07
D72001260
25-46-42 Page 1078 Jul
5/07
D72001260
25-46-42 Page 1079 Jul
5/07
D72001260
FIG. & PART N0. ITEM 7-1 D72W27035-111 5 BACC10DK3 10 NAS1801-08-12 15 NAS1149DN816K 17 D72D70885-917 20 BACC10DK5 25 NAS1801-08-6 30 NAS1149DN816K 32 BACC10DK5 34 NAS1801-08-5 36 NAS1149DN816K 40 BACC10DK5 45 NAS1801-08-28 50 NAS1149DN816K 52 D72D70885-911 55 BACC10DK4 60 NAS1801-08-8 65 NAS1149DN816K 70 BACC10DK2 75 NAS1801-08-28 80 NAS1149DN816K 82 D72D70885-911 -85 BACC10DK3 -90 NAS1801-08-6 -95 NAS1149DN816K 100 BACC10DK4 105 NAS1801-08-6 110 NAS1149DN816K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
ELECTRICAL ASSY(NP) (See IPL FIG.1 for NHA) . CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER . POST-SPACER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER . POST-SPACER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER . POST-SPACER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*-------
RF 2 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 6 1 1
-ITEM NOT ILLUSTRATED
25-46-42 Page 1080 Jul
5/07
D72001260
FIG. & PART N0. ITEM 7115 BACC10DK4 120 NAS1801-08-10 125 NAS1149DN816K 130 BACC10DK10 135 NAS1801-08-6 140 NAS1149DN816K 145 BACC10DK6 150 NAS1801-08-6 155 NAS1149DN816K 160 BACC10DK5 165 NAS1801-08-12 170 NAS1149DN816K 175 D72D70885-917 180 BACC10DK8A 185 NAS1801-08-8 190 NAS1149DN816K 195 BACC10DK8A 200 NAS1801-08-6 205 NAS1149DN816K 210 BACC10DK9A 215 NAS1801-08-6 220 NAS1149DN816K
| | | | | |
-225 T18R -230 D72D71956-111
-235 NAS1801-08-4 -240 NAS1149DN816K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7 . CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER . POST-SPACER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. TIE-INSULOK(VS5825) . COVER ASSY-BALLAST (SUPSD BY ITEM 256) ATTACHING PARTS . SCREW . WASHER -------*-------
EFF CODE
UNITS PER ASSY 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 7 1 1 2 1 1 10 1
4 4
-ITEM NOT ILLUSTRATED
25-46-42 Page 1081 Apr 29/09
D72001260
| | | | | | | | | | | |
FIG. & PART N0. ITEM 7-245 D72D71243-111
-250 NAS1801-08-4 -255 NAS1149DN816K 256 D72D72324-111
257 NAS1801-08-4 258 NAS1149DN816K 260 D72D71343-111 265 NAS1801-3-5 270 NAS1149D0332K 272 BACC10DK7 274 NAS1801-08-8 276 NAS1149DN816K 280 D72D91010-111 -285 -290 -295 -300 -305 -310 -315 330 335 340 345 350
NAS1801-06-4 NAS1801-06-5 NAS1801-06-7 NAS1801-08-4 NAS679A06 NAS1149DN616K NAS1149DN816K T18R T30R 172168-1 BACC45FN24B43P 48-7190
355 48-7191 360 48-7191-1 365 DAMA15SWS 370 DA19977-1 375 DA51220-1 380 640903-1
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7 . COVER ASSY-TERMINAL BD. (SUPSD BY ITEM 256) ATTACHING PARTS . SCREW . WASHER -------*------. COVER ASSY-TERMINAL BD. (SUPSDS ITEM 230,245) ATTACHING PARTS . SCREW . WASHER -------*------. COVER ASSY-TERMINAL BD. ATTACHING PARTS . SCREW . WASHER -------*------. CLAMP-NYLON(V81205) ATTACHING PARTS . SCREW . WASHER -------*------. HARNESS ASSY ATTACHING PARTS . SCREW . SCREW . SCREW . SCREW . NUT . WASHER . WASHER -------*------. . TIE-INSULOK(VS5825) . . TIE-INSULOK(VS5825) . . CONNECTOR(P101)(VS5825) . . CONNECTOR(J1)(V81205) . . CONNECTOR(P2,113,122,13) (V02660) . . CONNECTOR(J3,112,121,12) (V02660) . . CONNECTOR(J111)(V02660) . . CONNECTOR(P3)(V71468) (TRUE P/N IS DAMA-15SWS) . . JUNCTION SHELL(VS5825) . . SLIDING LOCK RETAINER (VS5825) . . RECEPTACLE(J131,132) (V04618)
EFF CODE
UNITS PER ASSY 1
6 6 1
8 8 1 2 2 1 1 1 1 2 2 4 8 4 8 8 75 20 1 1 4 4 1 1 1 1 2
-ITEM NOT ILLUSTRATED
25-46-42 Page 1082 Apr 29/09
D72001260
FIG. & PART N0. ITEM 7385 61-48-2
-390 NAS1801-3-6 -395 NAS1149D0332K 400 D72D71242-111 402 NAS1801-08-4 404 NAS1149DN816K -405 MS18029-2S3 -410 MS18029-6S3 415 AS27212-2-3 420 AS27212-6-3 425 D72D70565-111 427 NAS1801-08-4 429 NAS1149DN816K -430 435 440 450 455
D75D70595-111 BACR13CD2 HRTS17KJV2 176286-1 BACC45FN14-7S
460 NAS1801-06-4 465 NAS679A04 470 NAS1149N4162K 475 BACC45FN14-12S 480 NAS1801-06-4 485 NAS679A04 490 NAS1149N4162K 495 D75D70550-111 500 NAS1801-06-4 505 NAS1149DN616K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7 . . BALLAST(M1)(V82255) (BOEING SPEC 10-60752-11) ATTACHING PARTS . . SCREW . . WASHER -------*------. . SUPPORT ASSY-BALLAST ATTACHING PARTS . . SCREW . . WASHER -------*------. . COVER ASSY-TERMINAL BD. (TRUE P/N IS MS18029-2S-3) . . COVER ASSY-TERMINAL BD. (TRUE P/N IS MS18029-6S-3) . . TERMINAL BD. ASSY (TB1,2,3,103) . . TERMINAL BD. ASSY (TB101,102) . . PLATE ASSY-TERMINAL BD. ATTACHING PARTS . . SCREW . . WASHER -------*------. . PLATE-TERMINAL BOARD . . RELAY(R1)(V81205) . . SOCKET-RELAY(XR1)(V91663) . . CONNECTOR(P102)(VS5825) . . CONNECTOR(J4)(V81205) ATTACHING PARTS . . SCREW . . NUT . . WASHER -------*------. . CONNECTOR(J11)(V81205) ATTACHING PARTS . . SCREW . . NUT . . WASHER -------*------. . SUPPORT-CONNECTOR ATTACHING PARTS . . SCREW . . WASHER -------*-------
EFF CODE
UNITS PER ASSY 1
3 3 1 4 4 4 2 4 2 1 4 4 1 1 1 1 1 4 4 8 1 4 4 8 2 2 2
-ITEM NOT ILLUSTRATED
25-46-42 Page 1083 Apr 29/09
D72001260
FIG. & PART N0. ITEM 7535 RDAM8018
540 NAS1801-3-7 545 NAS1149D0332K 550 5113WW 555 BV5-01258
-560 NAS514P632-5P 565 BV5-01261
-570 NAS514P632-5P 575 D72D70382-111 580 NAS1801-08-5 585 NAS1149DN816K -590 D72D70383-111 -595 NAS1801-08-5 -600 NAS1149DN816K
| | | |
605 PU90-499R3
-605A 474560-21
610 615 630 635 640
D72D93006-111 D72D93006-003 D72D93006-005 D72D93006-007 D72D93003-111
645 NAS514P832-5P 650 D72D93003-003 655 176275-1 660 175155-1
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7 . LOUDSPEAKER(LS1)(V0FF57) (TRUE P/N IS RD-AM8018) ATTACHING PARTS . SCREW . WASHER -------*------. LAMP-FLUORESCENT(L1,L2) (V08806) . LAMP HOLDER(XL1,XL2) (V17023) ATTACHING PARTS . SCREW -------*------. LAMP HOLDER(XL1,XL2) (V17023) ATTACHING PARTS . SCREW -------*------. GROUND PLANE ASSY ATTACHING PARTS . SCREW . WASHER -------*------. GROUND PLANE ASSY ATTACHING PARTS . SCREW . WASHER -------*------. SMOKE DETECTOR(M3)(VS5065) (SUPSD BY ITEM 605A) (CMM 26-10-02) . SMOKE DETECTOR(M3)(V61423) (SUPSDS ITEM 605) (CMM 26-10-79) . AUXILIARY LIGHT ASSY(L5) . . AUXILIARY LIGHT ASSY . . AUXILIARY LIGHT ASSY . . AUXILIARY LIGHT ASSY . RTSS ASSY(L4)(VS5825) ATTACHING PARTS . SCREW -------*------. . PRINTED BOARD ASSY (VS5825) . . . CONNECTOR-PLUG(NP) (VS5825) . . . CONNECTOR-TAB(NP) (VS5825)
EFF CODE
UNITS PER ASSY 1
4 4 2 2
2 2
2 1 6 6 1 4 4 1
1
1 1 1 1 1 4 1 1 8
-ITEM NOT ILLUSTRATED
25-46-42 Page 1084 Apr 29/09
D72001260
FIG. & ITEM 7665 670 675 680 685 690 695 700 -755 -760
PART N0.
D72D93003-005 EFR3864X EFY3864X D72D70492-111 D72D70490-111 M3X6CSS M3X6PHS M3PLW T30R TC141
-765 NAS1801-06-6
| | | |
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7 . . . . . . . . . .
.
770 D72D93005-111
.
775 D72D93005-003
.
780 785 790 795
48-7190-1 48-7190 48-7191 D72D93005-005
. . . .
800 D72D70553-111
.
805 D72D70969-111
.
810 KL1Y
.
815 KLC1M
.
820 KL24ESY
.
-820A KL24ESY1
.
825 D72D93002-111
.
830 NAS514P832-5P
.
835 48-7190 840 48-7191
. .
. HOUSING ASSY(VS5825) . LED LAMP(VS5825) . LED LAMP(VS5825) . BEZEL-RTSS(VS5825) . COVER-RTSS(VS5825) . SCREW-COUNTERSINK(VS5825) . SCREW-PAN HEAD(VS5825) . WASHER-PLANE(VS5825) TIE-INSULOK(VS5825) SADDLE SUPPORT BASE(VS5825) (TRUE P/N IS TC-141) ATTACHING PARTS SCREW -------*------SWITCH ASSY-CALL RESET(S4) (VS5825) . SWITCH SUB ASSY-CALL RESET (VS5825) . . CONNECTOR(P111)(V02660) . . CONNECTOR(P112)(V02660) . . CONNECTOR(J113)(V02660) . CASE ASSY-CALL RESET (VS5825) . . SPACER-CALL RESET (VS5825) . . SPRING-CALL RESET(NP) (VS5825) . . LENS-PUSH BUTTON (VS5825) (TRUE P/N IS KL-1Y) . . CASE-PUSH BUTTON (VS5825) (TRUE P/N IS KL-C1M) . LED LAMP(VS5825) (SUPSD BY ITEM 820A) (TRUE P/N IS KL-24ESY) . LED LAMP(VS5825) (SUPSDS ITEM 820) (TRUE P/N IS KL-24ESY-1) FLUSH SWITCH ASSY(S6) (VS5825) ATTACHING PARTS SCREW -------*------. CONNECTOR(P12)(V02660) . CONNECTOR(J13)(V02660)
EFF CODE
UNITS PER ASSY 1 2 4 1 1 4 4 4 6 6
1 1 1 1 1 1 1 1 1 1
1
1
1
1
3 1 1
-ITEM NOT ILLUSTRATED
25-46-42 Page 1085 Apr 29/09
D72001260
FIG. & PART N0. ITEM 7886 D72D93001-111 890 NAS514P632-6 976 D72D95001-911 978 BACC45FN10A5P 980 NAS1801-04-6 982 NAS679A04 984 NAS1149DN416K 986 D72D71208-111 988 NAS1801-3-5 990 NAS1149D0332K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7 . DOOR SWITCH ASSY(S1) ATTACHING PARTS . SCREW -------*------. HARNESS ASSY-ATT HANDSET . CONNECTOR(J19)(V81205) ATTACHING PARTS . SCREW . NUT . WASHER -------*------. SUPPORT ASSY-CONNECTOR ATTACHING PARTS . SCREW . WASHER -------*-------
EFF CODE
UNITS PER ASSY 1 2 1 1 4 4 8 1 4 4
-ITEM NOT ILLUSTRATED
25-46-42 Page 1085.01 Apr 29/09
D72001260
25-46-42 Page 1086 Jul
5/07
D72001260
25-46-42 Page 1087 Jul
5/07
D72001260
25-46-42 Page 1088 Jul
5/07
D72001260
25-46-42 Page 1089 Jul
5/07
D72001260
25-46-42 Page 1090 Jul
5/07
D72001260
25-46-42 Page 1091 Jul
5/07
D72001260
FIG. & PART N0. ITEM 8-1 D72W12014-111 4 D72D70371-111 8 NAS1801-3-6 12 NAS1149D0332K 28 D73D71677-101 32 NAS1801-3-5 36 NAS1149D0332K 40 D73D71677-201 44 NAS1801-3-5 48 NAS1149D0332K 52 D73D70700-101 56 NAS1801-3-8 60 NAS1149D0332K 64 D72D70633-111 68 NAS1801-06-5 72 NAS1149DN616K 76 D72D71669-111 80 NAS1801-3-9 84 NAS1149D0332K 88 D72D70910-111 92 NAS1801-3-6 96 NAS1801-3-7 100 NAS1149D0332K 108 D72D71670-111 112 NAS1801-3-9 116 NAS1149D0332K 120 D72D71668-111 -124 NAS1801-3-5 -128 NAS1149D0332K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
OUT WALL ASSY(NP) (See IPL FIG.1 for NHA) . HINGE ASSY-GOOSENECK ATTACHING PARTS . SCREW . WASHER -------*------. RECEIVER-GOOSENECK HINGE ATTACHING PARTS . SCREW . WASHER -------*------. RECEIVER-GOOSENECK HINGE ATTACHING PARTS . SCREW . WASHER -------*------. LATCH-PSU ATTACHING PARTS . SCREW . WASHER -------*------. STOPPER PLATE ATTACHING PARTS . SCREW . WASHER -------*------. REINFORCEMENT-PANEL,PSU ATTACHING PARTS . SCREW . WASHER -------*------. REINFORCEMENT-PANEL,PSU ATTACHING PARTS . SCREW . SCREW . WASHER -------*------. REINFORCEMENT-PANEL,PSU ATTACHING PARTS . SCREW . WASHER -------*------. REINFORCEMENT-PANEL,PSU ATTACHING PARTS . SCREW . WASHER -------*-------
RF 1 1 1 1 2 2 1 2 2 2 2 2 2 2 2 1 2 2 1 1 2 3 1 2 2 1 3 3
-ITEM NOT ILLUSTRATED
25-46-42 Page 1092 Jul
5/07
D72001260
FIG. & PART N0. ITEM 8132 D72D71667-111 136 NAS1801-3-6 140 NAS1149D0332K 144 D72D70912-111 148 NAS1801-3-6 152 NAS1149D0332K 156 D72D70370-111 160 NAS1801-3-6 164 NAS1149D0332K 168 D72D70308-111 172 D72D70369-111A 176 D72D70156-111 180 184 188 192
NAS1801-3-5 NAS1149D0332K NAS1801-3-8 NAS1149D0332K
196 D72D71188-111 200 NAS1801-3-5 204 NAS1149D0332K 208 D72D70129-111 212 NAS1801-3-5 216 NAS1149D0332K 220 D72D70132-111 224 NAS1801-3-5 228 NAS1149D0332K 232 D72D71159-211 236 NAS1801-3-6 240 NAS1149D0332K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. HINGE ASSY-GOOSENECK ATTACHING PARTS . SCREW . WASHER -------*------. REINFORCEMENT-PANEL,PSU ATTACHING PARTS . SCREW . WASHER -------*------. STOPPER CAP ATTACHING PARTS . SCREW . WASHER -------*------. CAP-GASPER . PANEL-PSU . TEE-STRUCTURE CEILING ATTACHING PARTS . SCREW . WASHER . SCREW . WASHER -------*------. ZEE ASSY-STRUCTURE CEILING ATTACHING PARTS . SCREW . WASHER -------*------. TUBE ASSY-GASPER HOSE ATTACHING PARTS . SCREW . WASHER -------*------. JOINT-LINING OUTBO. ATTACHING PARTS . SCREW . WASHER -------*------. ANGLE-CEIL SINK,SIDE W. ATTACHING PARTS . SCREW . WASHER -------*-------
1 3 3 1 3 3 2 1 1 1 1 2 2 2 1 1 1 9 9 1 2 2 2 4 4 1 12 12
-ITEM NOT ILLUSTRATED
25-46-42 Page 1093 Jul
5/07
D72001260
FIG. & PART N0. ITEM 8244 D72D70764-111 248 NAS1801-3-5 250 NAS1801-3-4 252 NAS1149D0332K 256 D72D70134-111 260 NAS1801-3-8 264 NAS1149D0332K 268 D72D71118-111 272 NAS1801-3-6 276 NAS1801-3-8 280 NAS1149D0332K 284 D72D71371-111 288 NAS1801-3-6 292 NAS1149D0332K 300 D72D70561-911A 304 D72D70223-211 308 NAS514P1032-18 312 NAS514P632-18 316 D71D70184-903 320 D72D71003-111 -324 NAS514P632-18 328 D72D70626-111 332 NAS514P1032-8P 344 D72D70564-111 348 NAS1801-06-3 352 NAS1149DN616K 356 D72D70564-211 360 NAS1801-06-3 364 NAS1149DN616K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. JOINT-CEILING/LINING ATTACHING PARTS . SCREW . SCREW . WASHER -------*------. FITTING-UPPER ATTACHMENT ATTACHING PARTS . SCREW . WASHER -------*------. ANGLE ATTACHING PARTS . SCREW . SCREW . WASHER -------*------. ANGLE-ASSY ATTACHING PARTS . SCREW . WASHER -------*------. CUSHION-RUBBER . TRIM-DOOR OPENING,HEADER ATTACHING PARTS . SCREW . SCREW -------*------. SPACER-HEADER,TRIM . SPACER ATTACHING PARTS . SCREW -------*------. ANGLE-HEADER BIFOLD ATTACHING PARTS . SCREW -------*------. TRIM-HEADER ATTACHING PARTS . SCREW . WASHER -------*------. TRIM-HEADER ATTACHING PARTS . SCREW . WASHER -------*-------
1 10 7 17 1 4 4 1 1 2 3 1 13 13 1 1 2 2 2 1 1 2 1 1 2 2 1 2 2
-ITEM NOT ILLUSTRATED
25-46-42 Page 1094 Jul
5/07
D72001260
FIG. & PART N0. ITEM 8368 D72D71119-111 372 NAS514P1032-8P 376 NAS1801-3-10 380 NAS1149D0332K 400 D72D70982-211 404 NAS514P632-5 408 D72D70561-913A 412 D72D70983-211 416 NAS514P1032-5 418 NAS514P632-5 420 NAS514P1032-10 424 D72D70984-211 428 NAS514P1032-6 432 0FV8650A02G01 436 NAS514P632-6 440 D72D70985-211 444 NAS514P1032-6 448 NAS514P632-5 452 D72D70986-211 456 NAS514P1032-5 460 NAS514P1032-8 468 D72D71207-111 472 NAS514P1032-10 476 D72D70865-111 480 NAS514P1032-8 484 D72D71114-111 488 NAS514P1032-10
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. ANGLE ASSY-HEADER ATTACHING PARTS . SCREW . SCREW . WASHER -------*------. TRIM-DOOR OPENING ATTACHING PARTS . SCREW -------*------. CUSHION-RUBBER . TRIM-DOOR OPENING ATTACHING PARTS . SCREW . SCREW . SCREW -------*------. TRIM-DOOR OPENING ATTACHING PARTS . SCREW -------*------. DOOR-CATCH(VS5065) ATTACHING PARTS . SCREW -------*------. TRIM-DOOR OPENING ATTACHING PARTS . SCREW . SCREW -------*------. TRIM-DOOR OPENING ATTACHING PARTS . SCREW . SCREW -------*------. THRESHOLD-SLAB DOOR ATTACHING PARTS . SCREW -------*------. SPACER-THRESHOLD ATTACHING PARTS . SCREW -------*------. SPACER-THRESHOLD ATTACHING PARTS . SCREW -------*-------
1 2 2 2 1 1 1 1 2 1 1 1 2 1 2 1 7 1 1 1 1 1 4 1 1 1 2
-ITEM NOT ILLUSTRATED
25-46-42 Page 1095 Jul
5/07
D72001260
FIG. & PART N0. ITEM 8498 D72D71115-111 502 NAS1189E3P6H 506 NAS1189E3P12 510 D72D71116-111 514 D72D70866-111 518 NAS1189E3P8 522 D72D71545-111 552 D72D70320-111 556 NAS1801-3-5 558 NAS1801-3-4 560 NAS1149D0332K 564 D72D70693-111 568 NAS1801-3-5 570 NAS1801-3-4 572 NAS1149D0332K 576 D72D71291-111 580 NAS1801-3-4 584 NAS1149D0332K 588 NAS514P1032-5P 592 D72D70157-211 596 NAS1801-3-5 598 NAS1801-3-4 600 NAS1149D0332K 608 D72D71209-111 612 NAS1801-08-5 616 NAS1149DN816K 620 D72D70239-111 624 NAS1801-3-5 628 NAS1149D0332K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. ANGLE-THRESHOLD ATTACHING PARTS . SCREW . SCREW -------*------. SPACER-THRESHOLD,ANGLE . ANGLE-THRESHOLD ATTACHING PARTS . SCREW -------*------. COVER . ANGLE-SINK/LINING 2 ATTACHING PARTS . SCREW . SCREW . WASHER -------*------. ANGLE-SINK/LINING ATTACHING PARTS . SCREW . SCREW . WASHER -------*------. JOINT PLATE-SIDE/LINING ATTACHING PARTS . SCREW . WASHER . SCREW -------*------. JOINT-FRAME LINING OUTBD. ATTACHING PARTS . SCREW . SCREW . WASHER -------*------. COVER PLATE ASSY ATTACHING PARTS . SCREW . WASHER -------*------. ANGLE-OUTBD./SIDE ATTACHING PARTS . SCREW . WASHER -------*-------
1 1 1 1 1 1 1 8 2 2 4 1 3 3 6 5 2 2 2 1 7 7 14 1 4 4 1 6 6
-ITEM NOT ILLUSTRATED
25-46-42 Page 1096 Jul
5/07
D72001260
FIG. & PART N0. ITEM 8632 D72D70237-211 636 640 644 648
NAS1801-3-5 NAS1149D0332K NAS1802-3-5P NAS1149C0332R
652 D72D70177-111 656 660 664 668
NAS1801-3-5 NAS1149D0332K NAS1802-3-5P NAS1149C0332R
688 D72D70779-111 692 NAS1801-08-6 696 NAS1149DN816K 700 D72D70778-111 704 NAS1189E3P24H 708 NAS1149CN816R 712 D72D70848-111 716 720 724 728
NAS1801-3-5 NAS1149D0332K NAS1802-3-5P NAS1149C0332R
732 D72D70704-111 736 NAS1802-3-5P 740 NAS1149C0332R 748 D72D71181-111 752 NAS1801-3-6 756 NAS1149D0332K
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. ANGLE-OUTBD./SIDE ATTACHING PARTS . SCREW . WASHER . SCREW . WASHER -------*------. JOINT-OUTBD. UP./LOW. ATTACHING PARTS . SCREW . WASHER . SCREW . WASHER -------*------. PLATE ASSY-SEAL,PLUMBING ATTACHING PARTS . SCREW . WASHER -------*------. PLATE ASSY-SEAL,PLUMBING ATTACHING PARTS . SCREW . WASHER -------*------. JOINT-OUTBOARD/SIDE ATTACHING PARTS . SCREW . WASHER . SCREW . WASHER -------*------. JOINT-FLOOR/OUTBD. ATTACHING PARTS . SCREW . WASHER -------*------. JOINT FRAME-CORNER SINK ATTACHING PARTS . SCREW . WASHER -------*-------
1 12 12 2 2 1 10 10 4 4 1 4 4 1 3 3 1 8 8 2 2 1 14 14 1 23 23
-ITEM NOT ILLUSTRATED
25-46-42 Page 1097 Jul
5/07
D72001260
FIG. & PART N0. ITEM 8760 D72D70706-111 764 768 772 774 776 780
NAS1801-3-5 NAS1801-3-8 NAS1149D0332K NAS1802-3-5P NAS1802-3-8P NAS1149C0332R
784 D72D71051-111 788 NAS1802-3-6P 792 NAS1149C0332R 800 D72D71040-111A 804 NAS1802-08-5 806 NAS1149DN816K 808 D72D70566-111 812 NAS1802-3-5P 816 NAS1149C0332R 824 D72D71528-111 828 NAS1802-3-5P 832 NAS1149C0332R 836 NAS1189E3P24H 840 D72D70567-111 844 NAS1802-3-5P 848 NAS1149C0332R 852 NAS1189E3P24H 860 D72D70702-111 864 NAS1802-08-5P 868 NAS1149CN816R 872 D72D70701-111 876 NAS1802-08-7P 880 NAS1149CN816R 884 D71D80127-111
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. ANGLE-SINK CABINET ATTACHING PARTS . SCREW . SCREW . WASHER . SCREW . SCREW . WASHER -------*------. ANGLE-FLOOR/DOOR ATTACHING PARTS . SCREW . WASHER -------*------. COVER-FITTING ATTACHING PARTS . SCREW . WASHER -------*------. ANGLE-FLOOR/SINK ATTACHING PARTS . SCREW . WASHER -------*------. ANGLE-FLOOR/SIDE ATTACHING PARTS . SCREW . WASHER . SCREW -------*------. ANGLE-FLOOR/SIDE ATTACHING PARTS . SCREW . WASHER . SCREW -------*------. JUNCTION BOX ASSY ATTACHING PARTS . SCREW . WASHER -------*------. COVER PLATE ASSY ATTACHING PARTS . SCREW . WASHER -------*------. BOOT
1 8 7 15 1 1 2 1 7 7 3 2 2 1 10 10 1 2 2 2 1 4 4 4 1 9 9 1 4 4 1
-ITEM NOT ILLUSTRATED
25-46-42 Page 1098 Jul
5/07
D72001260
FIG. & PART N0. ITEM 8888 D72D71691-111 892 NAS1189E3P24H 896 D72D70151-111 900 NAS679C08 904 NAS1149CN816R 908 D72D70374-111 912 NAS1802-08-15P
AIRLINE PART N0.
NOMENCLATURE 1 2 3 4 5 6 7
UNITS PER ASSY
EFF CODE
. TIE DOWN FTG ATTACHING PARTS . SCREW -------*------. ANGLE ASSY-TIE DOWN FTG ATTACHING PARTS . NUT . WASHER -------*------. BACK PLATE-FTG TIE DOWN ATTACHING PARTS . SCREW -------*-------
4 6 8 2 2 4 4
-ITEM NOT ILLUSTRATED
25-46-42 Page 1099 Jul
5/07