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PTFE MEMBRANE PLEATED FILTER CARTRIDGE
PRODUCTS- FILTER CARTRIDGE & BAG FILTER
FORM
High performance filter cartridges are designed to meet critical applications .They come in wide variety of connection types to ensure a consistent seal in most housings. Subpage1> Membrane Absolute filter cartridge PES ABSOLUTE FILTER CARTRIDGE PTFE ABSOLUTE FILTER CARTRIDGE NYLON ABSOLUTE FILTER CARTRIDGE PVDF ABSOLUTE FILTER CARTRIDGE Subpage2 > POLYPROPYLENE FILTER CARTRIDGE Subpage3> Wound/ Spun/ Carbon filter cartridge WOUND FILTER CATRIDGE SPUN FILTER CARTRIDGE CARBON FILTER CARTRIDGE Subpage4> SS Pleated/ Sintered/ Compressed filter cartridge SS PLEATED / SINTERED FILTER CARTRIDGE COMPRESSED AIR FILTER CARTRIDGE / COALESCING FILTERS Subpage5> Mini Cartridge Filters/ Capsule Filters MINI CARTRIDGE FILTER CAPSULE FILTER Subpage6> Bag filter BAG FILTER
SYSTEMS & SERVICES Specification Sheet POLYETHERSULFONE MEMBRANE PLEATED FILTER CARTRIDGE
Polyethersulfone (PES) absolute rated membrane cartridges are inherently hydrophilic and contain no added surfactants or wetting agents that could alter the taste in beer, wine, bottle water & other beverages. PES Absolute filter offers superior flow characteristics, high contaminant holding capacity and consistent removal of particles and micro organisms. The cartridges are 100% integrity tested to assure reliability. Features & Benefits: • Provide broad chemical compatibility. • Cost effective for a variety of aqueous based liquids. • No adhesives, binders or surfactants. • Reduces downtime & improves throughput. PRODUCT SPECIFICATIONS Micron Rating : 0.2, 0.45, 0.65µ Media : PES Hydrophilic membrane Core, Outer Cage, End cap : Polypropylene Length : 10", 20", 30", 40" Inner Dia : 28mm (2.8cm) Outer Dia: : 69mm (6.9cm) O-ring material : EPDM, Buna-N, Silicone, Viton, Teflon Effective surface area : 7.5 sq. ft (0.65m2 )per 10" cartridge element Maximum operating Temp : 80˚C (176˚F) Sterilization Autoclave : 121˚C, 30 min, 10 times Hot water : 80˚C, 30 min, 30 times Max. differential Pressure : 5.5 bar (80Psid) @ 21˚C Configuration : Double Open End / Code 7
Applications: Bottle / Process water Electronic component development. Beer, wines & beverages. Inks, Dyes & Lacquers. Acids & Bases.
SYSTEMS & SERVICES Specification Sheet
PTFE MEMBRANE PLEATED FILTER CARTRIDGE PTFE Absolute rated membrane cartridges are highly retentive hydrophobic membrane filters that have been specially designed for critical applications. The PTFE membrane Cartridge in an all-propylene construction provides excellent chemical compatibility and superior flow per surface area as compared to other membrane cartridges. PTFE cartridge is ideally suited for aggressive chemicals such as acids, bases & solvents. It gives superior flow & pressure drop characteristics for gas filtration & tank venting applications. Are 100 % integrity tested with good particle removal efficiency at 0.1 & 0.2 microns. Features & Benefits: Steam Sterilizable Provides maximum chemical compatibility Hydrophobic PTFE membrane Higher flow rates with lesser pressure drop No adhesives, binders or surfactants PRODUCT SPECIFICATION Micro rating: Media:
0.1, 0.2, 0.45, 1 microns PTFE membrane micron
Core, Endcap cage: Polypropylene Support layer : Polypropylene Length : 10" , 20", 30", 40” Inner Dia: 28mm (2.8cm) Outer dia: 69 mm (6.9cm) Gasket/ O rings: EDPM, Buna-N, Silicon, Vinton, Teflon Effective Surface: 7.5 Sq ft. (0.65 msq) per area 10" cartridge element Max operating temp: 95˚ C (176˚ F) Sterilization Autoclave: 121˚C,30 min,10 times Hot water: 80˚C, 30 min,30 times Max operating Pressure: 5.5 bar (75psid) @21˚C Configuration: DOE/ code 7
Applications: Strong Acid , Base solutions Solvents, Vent Filtration, Pharmaceuticals DI Water, Inks & Dyes
SYSTEMS & SERVICES Specification Sheet NYLON MEMBRANE PLEATED FILTER CARTRIDGE Nylon absolute rated membrane filter cartridges are highly retentive hydrophilic membrane filters that have been specially designed for critical applications. The all-propylene construction provides excellent chemical compatibility and superior flow per surface area as compared to other membrane cartridges. No adhesives, binders or surfactants are used in the manufacturing process. The cartridges are 100% integrity tested to ensure filter performance. Nylon filter cartridges are well suited for critical flow applications where superior flow & particle removal efficiency is required.
PRODUCT SPECIFICATION Micron Rating Core, end cap, cage Length Inner Dia Outer Dia Effective surface area
: 0.1, 0.2, 0.45, 0.65, 1µ : polypropylene :10", 20", 30", 40"
: 28 mm : 69mm : 7.5 sq ft (0.65m2) per 10" cartridge element Max Operating Temperature : 90˚C (176˚F) Sterilization Autoclave :121˚C, 30 min, 10 times Hot water : 80˚C, 30 min, 30 times Maximum Differential : 5.5 bar(80 Psid)@ 21˚C Pressure Configuration : Double open end/ code 7
Features & benefits: • Hydrophilic absolute rated membrane • No adhesive, binders or surfactants used • No prewetting required. • High flow rate & low pressure drop • Wide chemical compatibility. Application: • Process water • Beverages • Solvents & fine chemicals • Pharmaceuticals.
SYSTEMS & SERVICES Specification Sheet PVDF MEMBRANE PLEATED FILTER CARTRIDGE
PVDF Absolute rated membrane cartridges are hydrophilic membrane filters. These cartridges have ultra low binding properties. The cartridge is capable of with standing wide chemical compatibility. This membrane cartridge gives higher flow rate at low pressure drop. PVDF membrane has high dirt holding capacity leading to longer service life.
PRODUCT SPECIFICATION Micron Rating MOC Core & End-cap Length Inner Dia Outer Dia O-ring material Effective surface area Max operating Temperature Sterilization Autoclave Hot water Maximum Differential Pressure
: 0.1, 0.2, 0.45µ : PVDF (polyethylene fluoride membrane) : PVDF : 10", 20", 30", 40” : 30mm : 69mm : EPDM, Buna- Nylon, Silicon, Viton : 7.5 sq.ft.(0.65msq) per 10"cartridge element : 90˚C (176˚ F) :121˚C, 30 min, 10 times : 80˚C, 30 min, 30 times : 5.5 bar (80psid)@ 21˚C
Features & Benefits: All PVDF make Wide Chemical Compatibility High flow rate with low pressure drops Applications: Food & Beverages Sterile Air Corrosive Fluids High grade inks
SYSTEMS & SERVICES Specification Sheet POLYPROPYLENE PLEATED FILTER CARTRIDGE
Polypropylene pleated filter cartridges are constructed with melt blown PP fiber media that have been specially designed for clarification & prefiltration applications. The cartridges are double layered filters. The graded porosity design removes particles in sequence such as larger particles by the more open outer layers and the smaller particles by the tighter inner layers. The outer layer acts as the prefilter while the inner layers provide the rating at the specified pore size. This efficiently spreads the contaminants through out the media matrix resulting in superior contaminant holding capacity, lifetime & pressure drop as compared to other media cartridges.
PRODUCT SPECIFICATIONS Micron Rating : 0.2 ,0.45 ,1, 5, 10, 20µ MOC : Polypropylene Fiber Core, End Cap : Polypropylene Length: : 5", 10" , 20" , 30" , 40" Inner Dia: : 28mm Outer Dia: : 69mm O-ring material : EPDM, Buna-N, Silicone, Viton Effective Surface area : 7.5 sq. feet (0.65 sqm ) Per 10"cartridge element Max Operating temperature: 80˚C (176˚ F) Sterilization Autoclave :121˚C, 30 min, 10 times Hot water : 80˚C, 30 min, 30 times Maximum Differential : 5.5 bar (80 psid)@ 21˚C Pressure Configuration: : DOE / Code 7
Features & Benefits: • Very good for prefiltration & clarification of fluids. • Graded porosity polypropylene media. • 100% PP construction, wide chemical compatibility. • Consistent & good flow rates. Applications: • Prefilter for water &fluids • Beer, wine & beverages • Pharmaceuticals, chemicals & solvents • Paint, Ink, resins etc
SYSTEMS & SERVICES Specification Sheet WOUND FILTER CARTRIDGE ( POLYPROPYLENE/ MICROGLASSFIBER/ COTTON)
Wound Filter Cartridges are manufactured using a high speed, continuous wind process which creates a superior one-piece filter with hundreds of diamond shaped tunnels that get progressively smaller from the outer diameter to the core. Finer particles are progressively trapped as fluid travels to the centre of the filter allowing for much greater retention capacity than straight surface filter media of same dimensions & porosity.
PRODUCT SPECIFICATIONS Micron Rating : 0.5 , 1, 5, 10,20µ MOC : Polypropylene/ Glass fiber/ Cotton Core, End Cap : Polypropylene Length: : 10" , 20" , 30" , 40" Inner Dia: Outer Dia: Effective Surface area Configuration:
: 30mm : 60mm : 3.5 sq. feet Per 10" cartridge element :Double Open End (DOE), Code 7
Features & Benefits: • True Depth filtration • High Solids holding capacity • Wide variety of materials to choose from. Applications: • Organic Acids, Alkalis, Solvents • Chemical industries • Food & Beverage • Electronic Industry
• Potable liquids, oils
SYSTEMS & SERVICES Specification Sheet SPUN FILTER CARTRIDGE (POLYPROPYLENE)
Thermally bonded polypropylene spun filter cartridge utilize graded density media that is well suited for clarification & prefiltration applications where high particle removal is essential. The all-propylene construction provides excellent thermal & chemical compatibility with high & low pH chemicals. Also the graded density design efficiently captures contaminants throughout the media matrix resulting in excellent contaminant holding capacity, increased lifetime & low pressure drop.
PRODUCT SPECIFICATIONS Micron Rating
: 1, 5, 10, 20µ
MOC Core (Optional)
: Polypropylene melt blown Fibers : Polypropylene
Length:
: 10", 20", 30", 40"
Inner Dia:
: 30mm
Outer Dia:
: 62mm
Maximum Operating : 80˚ C Temperature Maximum Differentiate Pressure : 3.4 bar (50 psid) @ 21˚C Configuration: : Double Open End (DOE), Code 7
Features & Benefits: • Particles removed through the entire depth of filter cartridge. • High flow rates and low pressure drops • Wide chemical compatibility Applications: • Solvents & fine chemicals • Water • Biologics & Electronics • Inks & Dyes • Plating solutions & Parts cleaning
SYSTEMS & SERVICES Specification Sheet ACTIVATED CARBON FILTER CARTRIDGE Activated carbon block type cartridge is made from coconut-shell activated carbon is molded together with synthetic fiber binder via a wet production method Activated Carbon block cartridge are well suited for removal of organic tastes, odors, chlorine & sediments. They are ideal for filtration of potable water. Cartridges are made from FDA approved materials. Generally speaking these type of cartridge are useful to remove odors and chlorine up to 50,000 liter of water Adsorption capacity is therefore unaffected by its molding system because the surface of activated carbon can maintain high level of chlorine reduction and high level of chemical adsorption capacity. PRODUCT SPECIFICATIONS Micron Rating MOC Length:
: 5, 10µ : Activated Carbon : 10", 20", 30"
Inner Dia: Outer Dia: (Jumbo) O-ring material
: 28mm : 63mm, 110m
: EPDM, Buna-N, Silicone, Viton Max Operating temperature: 60˚ C Sterilization Autoclave :121˚C, 30 min, 10 times Hot water : 80˚C, 30 min, 30 times Configuration: : Double Open End (DOE)
Features & Benefits: • Reduces taste & odour • Organic impurity removal • Jumbo size also available in 10” & 20” Applications: • Residential & Food Service • Water Purification • Beverages • Oil removal • Clarity improvement
SYSTEMS & SERVICES Specification Sheet SS PLEATED FILTER CARTRIDGE/ SS SINTERED FILTER CARTRIDGE
Stainless Steel sintered powder filter cartridges are recommended for the filtration of air or liquid at higher operating temperatures & corrosive environment. Sintered S.S. cartridges are produced by cold isostatic pressing, which gives high porosity to the material and also stability. They can easily be cleaned thus having longer shelf life. SS Pleated filter cartridge have a better filtration area than SS Sintered filter cartridge. PRODUCT SPECIFICATIONS Micron Rating
: 0.5,1, 5, 10, 20, 40 µ
MOC Core,End Cap, Support cage Length:
: SS 316L/ SS 304 : SS 316L/ SS 304/ SS 316 : 10", 20", 3", 4
Inner Dia: Outer Dia: O-ring material
: 28mm : 63mm, 70mm, 80mm : EPDM, Buna-N, Silicone, Viton : 7.5 sq. feet (0.65 sqm ) Per 10"cartridge element
Effective Surface area
Max Operating Temperature: No constraint Sterilization Autoclave :121˚C, 30 min, 10 times Hot water : 80˚C, 30 min, 30 times Configuration: : Double Open End (DOE), Code 7
Features & Benefits: • Wide Operating Temperature range • Strongly corrosion resistant • Very easy to clean/ Long Service life • No possibility of media migration • High dirt holding capacity Applications: • Chemicals • Vent applications • Chemical reagents • Oil products
• Water • Gas
SYSTEMS & SERVICES Specification Sheet COMPRESSED AIR FILTER CARTRIDGES/ COALESCING FILTERS S&S offers series of elements to deliver the correct air quality for your application requirements. These compressed air filters remove solid particles, oils & vapours that are introduced from the machinery, as well as humidity from the air. These filters provide high purity/ quality compressed air to your process tools & applications. The filters safeguard the point of use tools. Protecting your investment of equipment from harmful pollutants and moisture is a main concern. With S&S compressed air filtration products, one can deliver the quality air to your industrial, medical or instrument epuipment. Coalescing filters are made as per customer specifications. Applications: • Removal of condensed water & oil from compressed air lines. • Solid removal • Bulk liquids removal Please contact customer service for your specific requirements and design.
SYSTEMS & SERVICES Specification Sheet MINI CARTRIDGE FILTERS
S&S Mini Cartridge filters have been developed to offer a high filtration for inks. Features • High performance SS & PP filter media provides excellent particle retention. • Ready to use • Large Filtration area • Long service life • End connection to suit different needs • 100% integrity tested • No elastomers or adhesives used in sealing • Heat sealed • Non toxic materials of construction • Very wide chemical compatibility Technical Information Filter Media Cellulose Pore size 1 Micron,5 microns Material Of Capsule PP Max Operating Pressure 5.5 Kg Max Operating temperature 50˚ C Length 50mm
External dia Effective external dia Efficient filtration area Retention efficiency
77mm 85 mm 250 cm sq Excellent
SYSTEMS & SERVICES Specification Sheet CUSTOM PLEATING MEDIA AND CARTRIDGES Creative solutions for your filter problems At systems & services we are experienced in providing pleated custom filter media and cartridges designed to solve a wide variety of industrial filtration problems including air, liquid and gas filtration. Design Our experienced designers are ready to provide their expertise to help you meet your unique filter requirements. Whether you have firm specifications or only a general concept, we will work with you to develop your new filter or improve an existing one. For over 25 years, we have been working with filter manufacturers in liquid, air and gas applications, on a proprietary basis, to develop and produce filter element and systems. Pleated media During our more than two decades of experience manufacturing custom products, we have successfully pleated a wide variety of media in single or multiple layers including some of the most difficult and fragile materials available. We are able to pleat an extensive range of materials from a maximum pleat height of 60mm to a minimum 5mm with or without glue bead separators.
Complete cartridges We are in a position to develop custom made cartridges to your specific application. Our low tooling costs and short run capability increases your purchasing power, and since we work with many types of filter media, we can at your request, offer a number of
material options to give you the best filter at economic price. Cartridges can be made to your specifications using components of plastic or metal. At Systems & Services, we specialize in quality. Our filters are now utilized for critical applications such as the computer equipment and nuclear power industries, where consistent conformance to quality standards is essential. We have all the expertise in filter developments. Let us know your needs. We will help you convert an idea into practice.
SYSTEMS & SERVICES Specification Sheet S&S INKJET CAPSULE FILTERS
S&S Inkjet Capsule filters have been developed to offer a high level of protection for the print heads in inkjet printing machines. S&S capsule filters are self contained, ready to use, disposable filtration devices that contain a mini cartridge filter element sealed inside a polypropylene housing. The special design assures highest packing density of the filter per unit volume resulting in a very compact capsule offering long service life. Filter Media Cellulosic PRODUCT SPECIFICATIONS Pore size 1, 5 microns Material Of Capsule Max Operating Pressure Max Operating temperature Length
PP 5.5 Kg 50˚ C 50mm
External dia Effective external dia Efficient filtration area Retention efficiency
77mm 85 mm 250 cm2 Excellent
Features: Ready to use compact design Large filtration area Long service life End connection to suit different needs 100 % integrity tested
No elastomers or adhesives used in sealing Heat sealed Non Toxic materials of construction Very wide chemical compatibility
SYSTEMS & SERVICES Specification Sheet BAG FILTER S&S manufactures a wide range of high quality and reliable dust collector bags, filter bags and air filters that have found applications in various industries like cement, coal, metals, minerals etc. Using a wide range of air filtration fabrics, the company has come out with a range of affordable dust collector bags and filter bags designed to meet the most demanding of filtration equipments. Our Specialities: We have several technical finishes and treatments for woven and non-woven media to ease filtration & discharge process to make the cloth functionally suitable. They are a. Silicon treatment: To make the surface anti adhesive (non sticky) to get easy cake discharge. b. Antistatic treatment: To maintain conductivity for potentially explosive dusts such as Anthracene, cattle food, dyestuff, ferromanganese, wood dust, plastic, rubber etc. c. Fire retardant: To be used in high flammable zones & for applications like coal, fire boiler, carbon black, incinerators etc. d. Oil and water repellency with special PTFE finish: To restrict the clogging of the particles. Features & Benefits: • Micron Ratings 1-1000 • Four standard sizes • Polyester, Polypropylene & nylon materials • Molded Polypropylene super seal tops standard • Polyester tops available • Molded handles on all bags if required Applications: • Waste Vegetable oil & Bio diesel • Air Pollution
• Water, food and beverage • Chemicals and oils
FILTER BAG MATERIALS FELT FELT filter bag materials are made from synthetic fibers in polypropylene or polyester. Polypropylene & polyester bags are supplied with a glazed finish to reduce fiber migration. These bags have a nominal micron rating. MULTIFILAMENT MESH MULTIFILAMENT MESH materials are offered in polyester and are woven from threads made of small fibers twisted together. Bags made of this material are low cost and considered disposable. They have lower efficiencies than the monofilament mesh. About 80% vs 90%. MONOIFILAMENT MESH MONOFILAMENT MESH is offered in nylon and is a woven material. Each thread is a single filament. The openings are square,. They have excellent strength and are considered to be cleanable. Filter efficiency is 90% or more.
Operates on the a principle of surface filtration Four industry standard sizes Wide range of micron ratings Reusable or disposiable Non-fiber releasing Can hold large a quantities of a contaminants under the right conditions
MICROFIBER MICROFIBER filter bags provide high efficiency and high contaminant holding capacity at low ratings. Bags are available in polypropylene. Filter efficiency is 95% or more.
FILTER BAG MATERIAL COMPATIBILITIES
COMPATIBILITIES FIBERS Polyester Polypropylene Nylon
Weak Acids
Strong Acids
Weak Alkali
Very Good
Good
Good
Strong Temperature Solvents Alkali °F. Max. Poor
Excellen Excelle Excelle Excelle t nt nt nt Fair
Poor
Excelle Excelle nt nt
Good
300°
Fair
200°
Good
300°
This information is offered as a general guide only. Users should perform tests to verify compatibility. Contact us for specific recommendations
SYSTEMS & SERVICES Specification Sheet FILTER CARTRIDGE HOUSING & BAG FILTER HOUSING
S&S has a large variety of filter housings designed for filter cartridges & filter bags for high purity applications. Housing can also be modified to meet your specific process. Please contact customer service.
Duplex System with ball valve Systems & Services specializes in fluid & gas handling equipments for filters. It has strengthened its leadership by being responsive to customers.
Products include: Subpage1> SS Single/ multi Cartridge Filter Housing STAINLESS STEEL SINGLE CARTRIDGE FILTER HOUSING. SS MULTI CARTRIDGE FILTER HOUSING. Subpage2> SS Vent/ PP Cartridge Filter Housing
SS VENT CARTRIDGE FILTER HOUSING. PP CARTRIDGE FILTER HOUSING. Subpage3> SS / PP BAG FILTER HOUSING.
SYSTEMS & SERVICES Specification Sheet STAINLESS STEEL SINGLE CARTRIDGE FILTER HOUSING S&S Stainless steel housings are designed for high purity applications. All wetted surfaces are constructed of SS 316 / SS 304 and are electro polished, providing excellent corrosion resistance. The housing comes in 10" to 40"cartridge sizes to meet the needs of your application. The housing can support both Double Open End (DOE) and code-7 type cartridges. The design of the housing provides for positive seal with the filters thereby preventing fluid by pass.
PRODUCT SPECIFICATIONS MOC Width Length: Inlet/ Outlet Vent/Drain Finish O-ring Maximum Operating Pressure
:SS304/SS316/SS316L : 5.51" (140mm) : 10", 20", 30", 40" : 1/2", 1", 1.5" BSP : ½" BSP : Electro polished : Silicon,EPDM,Viton Teflon connections : 10 Bar (145Psi)
Features & Benefits • The electro polish finish eliminates possible contamination which could leach into the process chemicals. • T-line housing can be supported by tripod legs, rigid tubing or wall mounted bracket. • Ease of filter change-out S & S has a large variety of Stainless Steel Housings designed for cartridges for high purity applications. Housing can also be modified to meet your specific process. Please contact customer service if a custom housing is needed.
SYSTEMS & SERVICES Specification Sheet STAINLESS STEEL MULTI CARTRIDGE FILTER HOUSING S&S Stainless Steel filter housings are constructed of electro polished SS 304 / SS 316/ SS 316L material. It gives excellent resistance to corrosive chemicals & product purity. These housings are typically used in pharmaceutical , chemical, water & other allied industries. This multicartridge housing can consist of 3 cartridges, 5 cartridges or up to 20 cartridges to give the desired flow rate as per customer requirement. The housing is compatible with 10" to 40" filter elements to meet the needs of your application. It can support both Double Open End (DOE) & code-7 type filter cartridges. The design of housing provides for a positive seal with the filters thereby preventing fluid by pass. T-line & offset configurations allow flexibility in piping options.
MOC Width Length:
: SS304/ SS316/ SS316L : 5.51"(140mm) : 10", 20", 30" , 40"
Inlet/ Outlet O-ring
: Triclamp : Silicon,EPDM,Viton Teflon Connections : Triclamp, Valve : Electro polished
Vent/Drain Finish Maximum Operating Pressure
: 10 Bar (145Psi)
PRODUCT SPECIFICATIONS Features & Benefits • The electro polish finish eliminates possible contamination which could leach into the process chemicals.
• T-line housing can be supported by tripod legs, rigid tubing or wall mounted bracket. • Ease of filter change-out S & S has a large variety of Stainless Steel Housings designed for cartridges for high purity applications. Housing can also be modified to meet your specific process. Please contact customer service if a custom housing is needed.
SYSTEMS & SERVICES Specification Sheet STAINLESS STEEL MULTI CARTRIDGE FILTER HOUSING S&S Stainless Steel filter housings are constructed of electro polished SS 304 / SS 316/ SS 316L material. It gives excellent resistance to corrosive chemicals & product purity. These housings are typically used in pharmaceutical , chemical, water & other allied industries. This multicartridge housing can consist of 3 cartridges, 5 cartridges or up to 20 cartridges to give the desired flow rate as per customer requirement. The housing is compatible with 10" to 40" filter elements to meet the needs of your application. It can support both Double Open End (DOE) & code-7 type filter cartridges. The design of housing provides for a positive seal with the filters thereby preventing fluid by pass. T-line & offset configurations allow flexibility in piping options.
PRODUCT SPECIFICATIONS MOC : SS304/ SS316/ SS316L Width : 5.51"(140mm) Length: : 10", 20", 30" , 40" Inlet/ Outlet O-ring Vent/Drain Finish Maximum Operating Pressure
: Triclamp : Silicon,EPDM,Viton Teflon Connections : Triclamp, Valve : Electro polished : 10 Bar (145Psi)
Features & Benefits • The electro polish finish eliminates possible contamination which could leach into the process chemicals.
• T-line housing can be supported by tripod legs, rigid tubing or wall mounted bracket. • Ease of filter change-out S & S has a large variety of Stainless Steel Housings designed for cartridges for high purity applications. Housing can also be modified to meet your specific process. Please contact customer service if a custom housing is needed.
SYSTEMS & SERVICES Specification Sheet STAINLESS STEEL VENT FILTER HOUSING
S&S Stainless Steel Vent Housing is constructed of SS304 / SS316/ SS316L stainless steel material for high purity applications to allow venting of large & small tanks. The housing is typically used in the food & Beverage industries. The housing comes in 10" to 40" sizes to meet the needs of your application. The housing is a clean & easy way to provide filtered air into tanks as well as allow gases to flow out. The housing can support Double Open End (DOE) or code-7 type filter cartridges. The design of the housing provides for a positive seal with the filters thereby preventing fluid by pass.
PRODUCT SPECIFICATIONS MOC
: SS304/ SS316/ SS316L
Length: Width O-ring
: 10" , 20" , 30" , 40" : 5.51"(140mm) : Silicon,EPDM,Viton Teflon Connections
Inlet/ Outlet Vent/Drain Electro polished Maximum Operating Pressure
: Triclamp , Flange : Triclamp finish
: 10 Bar (125Psi)@ 93˚C
Application: • • • • • • •
Fine Chemicals Plating solutions Process water Beverages Pharmaceuticals Biologic Inkjet
• Electronics
Customization available upon request.
SYSTEMS & SERVICES Specification Sheet PP CARTRIDGE FILTER HOUSING
MOC Head MOC Length Length Inlet/ Outlet O-ring Connections Vent/Drain Maximum Operating Temperature Maximum Operating Pressure Housing Color Configuration
Plastic Filter Housings have been designed for use on a wide range of chemical & liquid applications within the processing industry. There are three size options of length for standard cartridges of 65 mm OD i.e. 125mm, 250mm & 500 mm.These cost effective housings are ideal for systems & OEM equipment, with opaque versions being molded from rugged reinforced polypropylene, and the clear from clear AS (Acrylonitrile Styrene Copolymer) material. : Polypropylene : Bowl-clearAcrylonitrile Styrene or Blue Reinforced material : 5", 10", 20" : ½" , ¾", BSPT : Buna-N, Silicon, EPDM : Pressure relief Button : 50˚ C : 3.5 Bar : Blue Bowl/ Black Cap, Transparent Bowl/Black cap : Double Open End
PRODUCT SPECIFICATIONS Features & Benefits: • Low Pressure drop design • High flow rates • Positive Sealing design • 2 Piece screw-in type housing • Easy to install as well as maintain • Standard & Big Blue
Application: • Process water • Process Fluids • Reverse Osmosis • Beverages • Plating solutions, Fine Chemicals, Inkjet& Dyes
SYSTEMS & SERVICES Specification Sheet STAINLESS STEEL / PP BAG FILTER HOUSING S&S Stainless Steel bag filter Housings are constructed of SS 304, 316 & 316L material. The housings are electropolished providing excellent corrosion resistance. They come in different sizes as per the size of the filter bag. The design of the housing provides for positive seal with the filters thereby preventing fluid by pass.
PP Bag filter housings can also be constructed as per customer requirement. They are more cost effective. then SS bag filter housing care should be laker that PP material is compatible with the liquid to be filtered.
MOC Length: Inlet/ Outlet
: SS304/ SS316/ SS316L : 4" dia X 9" & 16" long bag filter : 7" dia X 17"&32"long bag filter : Triclamp , Flange
O-ring connection : Silicon, EPDM, Viton,Teflon Vent/Drain : Triclamp finish Finish : Electro polished Max operating pressure : Bar (125Psi)@ 93˚C Max Operating temp : 300˚ C
PRODUCT SPECIFICATIONS Features & Benefits
• The electro polish finish eliminates possible contamination which could leach into the process chemicals. • Ease of filter bag change out.
Customization available upon request.
SYSTEMS Specification Sheet
&
SERVICES
MISCELLANEOUS FILTER EQUIPMENT & ASSEMBLIES
SYSTEMS & SERVICES specializes in fluid & gas handling equipments for filters. It has strengthened its leadership by being responsive to customers. The products include: Subpage1> Sparkler Filter Housing/ Plate and Frame type Filter Housing SS HORIZONTAL PLATE FILTER PRESS/SPARKLER FILTER HOUSING SS VERTICAL PLATE FILTER PRESS / PLATE & FRAME TYPE FILTER
HOUSING Subpage2> SS Pressure Filtration System SS 142/293 MM DIA PRESSURE FILTRATION SYSTEM WITH TANK.(PILOT SCALE PRODUCTION) SS FILTER HOLDERS IN DIFFERENT SIZES Subpage3> SS Bottle Washing Machine/ Air Filters SS BOTTLE WASHING MACHINE AIR FILTER PANELS PUMPS-CENTRIFUGAL/VACUUM
SYSTEMS & SERVICES Specification Sheet SS HORIZONTAL PLATE FILTER PRESS / SPARKLER FILTER HOUSING S&S make horizontal sparkler filters consists of SS shell & top cover with swing bolts to give pressure tight enclosure. The filter cartridge assembly inside the shell consists of several horizontally arranged disc type filter plates with perforated supporting screens, filter media & interlocking cups. The entire assembly complete with pump & piping connection can be mounted on a suitable SS trolley, if required. The sparkler filter components are argon arc welded & mirror polished. It can be jacketed for hot filtration.
Based on standard tests, a brief idea of clean water flow rates for different sizes and nos of sparkler filter plates are as follows: Sr.No Sizes of No of plates Filtration area Cake holding Flow rate plates in dia M2/ plate capacity- Lt Lt/ hr 1 8" dia 6 plates 0.0283 0.708 600 2 8" dia 8 plates 0.042 0.85 700 3 14" dia 8 plates 0.084 2.5 1600 4 14" dia 10 plates 0.101 2.6 2000 5 18" dia 8 plates 0.142 2.75 3500 6 18" dia 12 plates 0.152 3.73 4000 7 18" dia 15 plates 0.165 3.95 6000
8 9
24" dia 24" dia
16 plates 24 plates
0.189 0.195
4.9 5.5
8000 12000
Filtration depends on viscosity of liquids, quality of filter pads and nature of sediments in liquids to be filtered. Applications Operation Pharmaceuticals The liquid to be filtered is pumped to the sparkler vessel where it enters Beverages, Wines the individual plates. It passes through the media (paper/ cloth) and Oil, sugar, dairy crystal clear filtrate comes out through a central channel formed by Ink & cosmetics interlocking cups. The cake formed between the plates can be removed if Distilleries, paints required.
SYSTEMS & SERVICES Specification Sheet SS VERTICAL PLATE FILTER PRESS / PLATE & FRAME TYPE FILTER HOUSING
The frame and the plates are made from Stainless Steel 316. Size of the plates: 40 cm X 40 cm No of plates: 10 The above filter press will give an area of about 2 sq mt approximately.
SYSTEMS & SERVICES Specification Sheet SS 142mm/ 293mm DIA PRESSURE FILTRATION SYSTEM WITH TANK (PILOT SCALE PRODUCTION) Stainless Steel pressure filtration system may be used for pilot scale productions where filtration of about 20-150 litres of liquid may be required at a time. For smaller batches of about 20 litres, a 142 mm dia plate is used & for little larger batches, a 293mm dia plate may Operations: be used. Pressure Filtration system consist of • 142mm / 293mm Membrane filter holder- Lower part of system These systems go • 4.5liter/20.5 lit filtration jar-Middle part of the system especially well in • Air pressure Filtration device-Upper par of the system wines and beverages In the lower part, filter paper of designed porosity is placed & secured where small batches by tightening the nut bolts. The tank is filled with wine or any other are carried out. They fluid to be filtered. The tank is closed by upper lid through the nut can also be used in bolts .Upper lid has 3 opening viz R&D work. 1 For pressure gauge or venting. 2 For filling the jar. 3 To apply air pressure The outlet beneath the filter holder is used for filtered fluid to be directly into the bottle or in any other container as desired. This part comes with SS Ball Valve for easy opening & closure of the outlet desired About 4 liters /20 lit of sterile filtered wine/any fluid can be obtained Features & Benefits: at a time. Depending upon the pre filtration and the clarity of the unfiltered wine, 4-5 batches can be carried out with the same nylon 66 membrane filter paper or up to 20 liters sterile wine can be obtained.
• Very good filtration systems for pilot scale production or R&D work. • Swing bolts making it easy to open or tighten the lid. • Easy change of membrane filter Applications: • Process water • Process fluids • Wines & Beverages • Pharmaceuticals • Chemical inds
SYSTEMS & SERVICES Specification Sheet SS FILTER HOLDERS IN DIFFERENT SIZES – 293, 142, 90, & 47mm
S & S stainless steel pressure type filter holders can be used for ultra cleaning or sterilizing liquids & gases. The pressure filter holders have been designed to maximize flow rates and to minimize holder resistance. The flow rates are maximized by applying positive pressure to the fluid over a broad membrane surface. The filter holders are autoclavable. They can be used in either batch or continuous filtration procedures. All holders vent to release pressure. They have PTFE gaskets, silicon O-ring and photo etched stainless steel support screens to prevent membrane from sticking. SS filter holders comes in different sizes of 13, 25, 90, 47, 142 & 293mm. Suitable filter media of different porosities can be used accordingly. Features And benefits:
Higher differential pressures are possible, resulting in higher flow rates. The pressure differential across the membrane is not limited to atmospheric pressure (<14.7psi) Unintentional contamination downstream of the membrane is minimized. Denaturation of proteins and other biological polymers due to foaming downstream of the membrane is avoided . Vapor accumulation and possible explosion can be avoided using an inert gas to pressurize solvents and combustible or flammable liquids.
PRODUCT SPECIFICATIONS VOLUME TO BE FILTERED
TYPICAL APPLICATIONS
<10ml
<50ml
<1 litre
< 5 litres
< 20 litres
<20 litres
Enzymes, radiolabelled samples
Proteins, enzymes, radiolabelled samples, gases
Biological media, electrolyte solution for counters, gases
Biological media, ultrapure water, serum, gases
Biological media, ultrapure water, serum, gases
Pharmaceuticals, cosmetics, large scale biologicals
FILTER SPECIFICATIONS MEMBRANE DIAMETER (mm) PREFILTER DIAMETER(mm) FILTRATION AREA(cm2)
13
25
47
90
142
293
8
21
35 or 37´
76
124
257
0.9
3.8
12.5
45.3
113
530
LIQUID FLOW RATE SQUARE (l/min) 0.2 µm
0.005
0.03
0.15
0.8
1.7
7.1
0.45 µm 1.0 µm
0.02
0.08
0.4
1.64
4.9
18.8
0.12
0.35
1.3
7.0
11.0
32.0
0.3
1.1
2.1
9.5
14.0
35.5
5.0 µm