Water Jockey Pumps.xls

Process Data Sheet for Plate Heat Exchangers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Equipment Name : Service: Tag No. : No. of Units :

Client: Plant Location : Manufacturer : Purchase Order No : OPERATING /DESIGN DATA HOT SIDE

ITEM Fluid Name Fluid Flowrate Operating Pressure max/min Operating Temperature max/min Design Pressure max/min Design Temperature max/min Pressure Drop allowable/calculated* Test Pressure Additional area required/actual Total Heat Duty/Type

Sensible Heating/Cooling INLET OUTLET

COLD SIDE

Condensation  INLET

UNITS

Boiling  OUTLET

Kg/s kPa(a)  kPa(a)  kPa(a) kPa(g) % kW

Temperature Liquid Flowrate Density Sp. Heat Viscosity Therm. Cond Vapour Flowrate Density Sp. Heat Viscosity Therm. Cond

 kg/s kg/m KJ/KgC cP W/mC kg/s kg/m KJ/KgC cP W/mC

Connection sizes/ANSI rating Transitition Spools Yes/No*

mm LB

32 33 Frame 34 Plates 35 End Plates

MATERIALS OF CONSTRUCTION Gaskets Studbolts Nuts

36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

MECHANICAL DATA Overall Dimensions Heights Width Lenght

Weights Empty* mOperating* Test*

mm Number of Plates* mm Plate Thickness* mm Design Code Gasket Type

Stick on /

kg kg kg

Pop on

 INFORMATION TO BE SUBMITTED WITH THE TENDER * Vendor to confirm

Revision

Remarks

Job No. Data sheet no:

Rev

Date

Issue Description

JV9999FMP001/1

By

Chk

App

Transfield Worley Joint Venture

Sheet of

Rev

Rev 2 30/4/96

Process Data Sheet for Low Pressure and Atmospheric Tanks 1 Equipment No : 2 Service: 3 Tag No. : 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

Client: Plant Location : Manufacturer :

No. of Units : PROCESS CONDITIONS Liquid Stored: Density: Operating Pressure: Max/Min Operating Temperature: Max/Min Design Pressure: Design Temperature: Max/Min Capacity: Nomin/Working Test Pressure:

Purchase Order No : MATERIALS kg/m3 kPa(abs)  kPa(abs)  m3 kPa(abs)

MECHANICAL DATA Height: Diameter/Length and Breadth: Insulation: Yes/No Thickness: Dry Weight: Operating Weight: Test Weight: Type of Roof: Flat/Cone/Domed Supports: Saddles/Skirt/Legs/None Corrosion Allowance: Inspection Requirements:

m m mm

SERVICE

mm mm mm

Internal/External Internal/External

ACCESSORIES

Miscellaneous Level Indicator: Heating Element: Access Ladder(s): Roof Walkway: Earthing Boss: Name Plate:

Drawing/Sketch No. (attach):

NO.

thk. thk. thk.

Safety Water Spray: Air Form: Vent: Pressure/Vacuum Relief Valve:

Applicable Standards:

MARK

Shell: Roof: Base: Structural: Nozzle Necks: Flanges: Studs: Nuts: Gaskets: Internals:

NOZZLES AND FITTINGS NOM.DIA/RATING STANDOUT

REMARKS

REVISION DETAILS

Job No. Data sheet no:

Rev

Date

JV9999FMP001/2

Issue Description

By

Chk

App

Transfield Worley Joint Venture Sheet 1 of 1

Rev Rev 2 30/4/96

Process Data Sheet for Reciprocating Pumps - Sheet 1 of 2 1 Equipment No : 2 Service: 3 Tag No. : 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

Client: Plant Location : Manufacturer :

No. of Units :

Purchase Order No : OPERATING DATA

Liquid: Hazardous Service: Yes/No Corrosive/Erosive: Yes/No/Due to Operation: Intermittent/Continuous Capacity: Min/Rated: Starting Conditions:

 kg/m mm/s(cSt) kPa(abs) kPa(abs) kPa(abs)

Pumping Temperature: Density at Pumping Temperature: Viscosity at Pumping Temperature: Vapour Pressure at Pumping Temperature: m/s Pressure in Suction Vessel: Pressure in Discharge Vessel:

PUMPING DATA Head in Suction Vessel: Height of Liquid Level in Suction Vessel Above/Below Pump Centre Line (min):

m liq. abs Head in Discharge Vessel: Height of Liquid Level in Discharge Vessel m Above/Below Pump Centre Line (max):

Total Head Loss in Suction Line Between Suction Vessel & Pump:

m liq. abs m

Total Head Loss in Discharge Line m liq. Between Pump & Discharge Vessel:

Total Minimum Suction Head: Head of Vapour Pressure: Minimum Available NPSH:

m liq.

m liq. abs Total Maximum Discharge Head: m liq. abs Differential Head at Rated Capacity: m liq. Estimated Theoretical Power Required:

m liq. abs m liq. kW

MECHANICAL DATA Type: Piston/Plunger/Diaphragm: Single/Double/Metering Pump

Cooling/Heating required on Stuffing Box: Cooling Water: Test Pressure: kPa(abs) Cooling Water, max. Temperature at Inlet: Capacity Control: Yes/No/Speed Control/By-Pass/Variable Stroke Removable Liner: Control Signal: Manual/Pneumatic Electric Steam Jacket Required: Type of Valve: Ball/Disc/Wing/Double Ball Stuffing Box Arrangement Power End Lubrication: Splash/Pressurised/Manufac. Std

 C at

Yes/No Fresh/Brackish/Salt kPa(abs) Yes/No Yes/No

Position of Nozzles (Facing Driven End), and Flanges Standard Suction: End/Top/Side/Down: ANSI Class: Flange Face Finish: Serrated Spiral/Smooth

Discharge: End/Top/Side/Down: ANSI Class: Flange Face Finish: Serrated Spiral/Smooth

MATERIAL SPECIFICATION Part ASTM No.

ACCESSORIES Baseplate: Foundation Bolts: Coupling Make/Type: Belt Drive Including Motor Pulley: Gear: AGMA 420/API 613 Service Factor Forced Feed Lubricator (Liquid End): Quench Type Gland on Stuffing Box: Pulsation Damper:

Cylinder (Liquid End) Cylinder Liner Piston Body Piston Ring Plunger or Piston Rod Diaphragm Yes/No Valve and Valve Seat Gaskets to be Alkaline Resistant Yes/No

Cooling Water Harness:

Combined/Separate Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No/Type

Yes/No/Open/Closed System

Relief Valve:

Yes/No/By Others

PUMP DRIVE Direct Steam Driven/Electric Motor (variable speed)/Combustion Engine

Drive: Direct/Gear/Torque/Converter Estimated Installed Power:

kW

SITE CONDITIONS 

Ambient Temperature max/min: Other: Pumps & Tests shall be in accordance with ES134/135

REVISION DETAILS:

Job No. Data sheet no:

Rev

Date

Issue Description

JV9999FMP001/3

By

Chk

App

Transfield Worley Joint Venture

Sheet 1 of 1 Rev 2

Rev 30/4/96

Process Data Sheet for Reciprocating Pumps - Sheet 2 of 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

Equipment No : Service: Tag No. : No. of Units :

JV9999FMP001/3

Client: Plant Location : Manufacturer : Purchase Order No : OPERATING DATA

Rev 2

30/4/96

52 Job No. Data sheet no:

Rev

Date

Issue Description

JV9999FMP001/3

By

Chk

App

Transfield Worley Joint Venture

Sheet 2 of 1

Rev 2

Rev

30/4/96

Process Data Sheet for Rotary Pumps 1 Equipment No : 2 Service: 3 Tag No. : 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Client: Plant Location : Manufacturer :

No. of Units :

Purchase Order No : OPERATING DATA

Liquid: Hazardous Service: Corrosive/Erosive: Operation: Capacity: Max/Min Starting Conditions:

Yes/No Yes/No/Due to Intermittent/Continuous/Parallel m/s

 kg/m mm/s(cSt) kPa(abs) kPa(abs) kPa(abs)

Pumping Temperature: Density at Pumping Temperature: Viscosity Vapour Pressure at Pumping Temperature: Pressure in Suction Vessel: Pressure in Discharge Vessel:

PUMPING DATA Head in Suction Vessel: Height of Liquid Level in Suction Vessel Above/Below Pump Centre Line (min):

m liq. abs Head in Discharge Vessel: Height of Liquid Level in Discharge Vessel m Above/Below Pump Centre Line (max):

Total Head Loss in Suction Line Between Suction Vessel & Pump:

m liq. abs m

Total Head Loss in Discharge Line m liq. Between Pump & Discharge Vessel:

Total Minimum Suction Head: Head of Vapour Pressure: Minimum Available NPSH:

m liq.

m liq. abs Total Maximum Discharge Head: m liq. abs Differential Head at Rated Capacity: m liq. Estimated Theoretical Power Required:

m liq. abs m liq. kW

MECHANICAL DATA Type: Screw/Gear/Lobe Horizontal/Vertical Direction of Rotation (facing driven end): cw/ccw (pref ccw) Speed: r/min Test Pressure: kPa(g) Capacity Control: Yes/No/Speed Control/By-pass Sleeve/Ball or Roller Bearings: Inside/Outside Outside Timing Gears: Yes/No Bearing Lubrication: Liquid/Grease/Oil

Cooling/Heating required on Stuffing Box: Cooling Water Harness: Yes/No Cooling Water: Cooling Water, max. Temperature at Inlet: Heating Jacket: Yes/No Test Pressure Mechanical Seal: Make Type: API 610 Classification Code: API 610 Seal Piping Plan: Lantern Ring Connection on Stuffing Box: Casing Vent/Drain/Gauge Connection:

Yes/No Open/Closed System Fresh/Brackish/Salt C at kPa(g) kPa(g) Yes/No

Yes/No/Plugged Yes/No/Plugged

Position of Nozzles (Facing Driven End), and Flanges Standard Suction: Top/Side ANSI Class: Flange Face Finish: Serrated Spiral/Smooth

Discharge: Top/Side: ANSI Class Flange Face Finish: Serrated Spiral/Smooth

MATERIAL SPECIFICATION Part ASTM No.

ACCESSORIES Baseplate, Suitable for Grouting: Foundation Bolts: Coupling Make/Type: Gear Box: Yes/No AGMA/API 613 Service Factor: Relief Valve to Suction:

Casing & Cover Internals Shaft Shaft Sleeve Gland/Seal End Plate Gaskets to be Alkaline Resistant Yes/No

44 45 46 47

Drain rim/Drain Pan Type Yes/No

Yes/No/By Others

PUMP DRIVE Electric Motor (variable speed)/Steam Turbine/Combustion Eng Drive: Direct/Gear Estimated Installed Power:

48 49 50 51 Pumps & Tests shall be in accordance with API Std 676 52 REVISION DETAILS: 53 54

SITE CONDITIONS 

Ambient Temperature max/min: Other:

Job No. Data sheet no: Rev

Date JV9999FMP001/4

Issue Description

By

Chk

kW

App

Transfield Worley Joint Venture

Sheet of

Rev Rev 2

30/4/96

Process Data Sheet for Fire Water Jockey Pumps 1 Ref: FIREWATER JOCKEY PUMPS 2 Location: WAO Cossack Poineer-FPSO

Pump Manufacturer

3 Tender Spec. Dated: 4 Order Spec. Dated:

Pump Type/Size

5 Number Required: 2x100% Note 1

Calculation Ref No: 10009-CLP-008

6 7 8 9 10 11 12 13 14 15 16

OPERATING DATA Pumping Temperature: 20/30 ppm Design Temperature (Min/Max): 10/45 Density at Pumping Temperature: 1021 Viscosity at Pumping Temperature: 1 Vapour Pressure at Pumping Temperature 4.8 m³/s Pressure in Suction Vessel: 101.3 m³/s Pressure in Discharge Vessel: 1000 Note 5 Atm/1600 Note6 Specific Process: Conditions During Start/Stop/transient Design Pressure (Min/Max): Fluid: Sea Water H2S: No Hazardous Service: No Corrosive/Erosive: Yes Note 2 Operation: Continuous Capacity: Normal/Rated -/34 Minimum Process Flow: Note 3

°C °C kg/m³ mm2/s (=cSt) kPa(abs) kPa(abs) kPa(abs) kPa(abs)

Note 4

PUMPING DATA Head in SuctionVessel: 10.1 m liq. abs Head in Discharge Vessel: 99.8 Height of Liquid Level in Suction Vessel: Note7 Height of Liquid Level in Discharge Vessel: Above Pump Centre Line (min): 2.6 m Above Pump Centre Line (max) 27.6 Total Head Loss in Suction Line Total Head Loss in Discharge Line Between Suction Vessel and Pump: 5.1 m liq. Between Pump and Discharge Vessel: 2.2 Total Minimum Suction Head: 7.6 m liq. abs Total Maximum Discharge Head: 129.6 Head of Vapour Pressure: 0.5 m liq. abs Differential Head at rated capacity: 122 Minimum Available NPSH: 7.1 m liq. Theoretical Pump Power 12 @E=1 kW/ SITE CONDITIONS PUMP DRIVE Ambient Temperature max/min: 45/10 °C Electric Motor (variable speed)/Steam Turbine/Combustion Engine Area Classification: Non-Hazardous Drive: Direct/Gear Other: Marine Environment Estimated Installed Power: 16 @ E=0.75 REMARKS: 1) One running and one standby. 2) Salt water is dosed with Sodium hypochlorite to achieve a chlorine content of 0.5 ppm 3) Vendor to advise minimum recommended flow. 4) Motor to be sized for the end of pump curve. 5) Normal operating deck fire header pressure is 1000kPa a. 6) Max pressure based on design fire water ring main pressure of 1500kPa g 38 7) Varies with ship's draft from 2.58 m to 13.23 m. 39 8) Firewater ring elevation is 30.9 m. 40 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36

41 42 43 44 45 46 47 48 49 50 51 52 53 O C B A Rev

m liq. abs m m liq. m liq. abs m liq.

kW

REQUISITION Data Req/Sheet

Tender Spec.

Order Spec.

DESIGN OPERATING CONDITIONS Speed Capacity, Rated Differential Head at Rated Efficiency Rated Power Absorbed at Duty Power Absorbed at Recomm. Power Viscous Correction Factors NPSH Available at Rated

rpm m3/s m liq. % kW 125% BEP kW Driver kW CQ/CH/CE m liq.

NPSH req'd for Water at Rated 26-Aug-98 24-Dec-97 7-Oct-97 15-8-97

Date

/

/

/

/

/

m liq.

Approved for design Issued for Design Issued for IDC

ME ME

Issued for Review Issue Description

ME AL By Chk App

JV9999FMP001/5

/

AL AL

AL

Job No. 10009 Data sheet no: E3062-KP-002.001

Data Sheet For Jockey Pumps Sheet 1

Rev O

Rev 2 30/4/96

Requisition/Tender/Order Specification Sheet for Centrifugal Pumps - Sheet 2 of 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

Ref: Location: Data Req/Sheet PUMP DESIGN Pump Type: Horz/Vert/Vertical Close-coupled Horz/Vert. Split Overhung/In between Bearings Single/Double Volute; Diffuser Type Centre Line/Foot Mounted Single/Double Suction Direct. of Rotation (facing driven end) Number of Stages Max/Actual/Min Impeller Dia mm Max Allow Casing Working Press kPa(g) Max Allow Jacket/CW Piping Press kPa(g) Suction Specific Speed with Max Impeller dia at BEP m/s-m-rpm Min Continuous Stable/Thermal Flow Capacity at BEP (actual impeller) MECHANICAL SEAL Make/Type API Classification API Seal Piping Plan Balanced/unbalanced Barrier/Quench Fluid Cartridge Mounted Allowable Reverse Pressure kPa(abs) m/s Seal Flush Quantity Req

Tender Spec.

Order Spec.

Vertical In Between Bearings Centre Line Single CW/CCW One / /

CW/CCW /

/

CW/CCW

/

/

/

/

/

Yes/No

Yes/No

Yes/No

Single Seal 13 Balanced Cartridge Yes/No

Yes/No

Yes/No

m/s kPa(abs) kPa(abs) 

Seal Barrier Flow req Pressure Rating Static/Dyn Seal Chamber Pressure Max Temp Rating MATERIALS OF CONSTRUCTION Casing or Barrel Inner Casing Casing Studs Min Wall Thickness Cover Casing Gaskets Wet Bolting Bearing Jacket Impeller

Super Duplex Zeron 100 or SAF2507

mm Yes/No

As for Body

Impeller Wear Ring Hardness Casing Wear Ring Hardness Wear Ring Coating Diffuser Shaft Shaft Sleeve or Seal Interstage Shaft Sleeve Interstage Bushing Balance Drum Balance Ring Throttle Bushing Throat Bushing

HB HB Yes/No As for Body

Gland or Seal End Plate

57 Stationery Seal Face 58 Rotating Seal Face 59 Seal Spring(s)/Bellow 60 Seal O Ring, Cups, Wedges C B A Rev

5-Jan-97 10-Oct-97 10-Oct-97

Date

Job No. 10009 Data Sheet No:

Issued for Enquiry Issued for IDC Issued for SDC Issue Description

JV9999FMP001/5

PR PR By

03.12.10009.DSP003 App

Transfield Worley Joint Venture

Sheet 2 of 3

Rev A

Rev 2 30/4/96

Requisition/Tender/Order Specification Sheet for Centrifugal Pumps - Sheet 3 of 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

Ref: Location: Data Req/Sheet

Tender Spec.

Order Spec.

grease/press./ring oiled purge/pure oil mist

grease/press./ring oiled purge/pure oil mist

WEIGHTS Pump

kg

Driver BEARINGS AND LUBRICATION Type of Bearing Lubrication

ring oiled

Radial Bearings: Type/Make Thrust Bearings: Type/Make Forced Feed Lubrication API 614 Lubricator: Type/Make/Model Lube Oil Heater (electric/steam) COOLING

Yes/No

Medium/Temp.0C/Press kPa (g) Max at INLET Cooling Water Piping API Plan/Material Flow to Stuffing Box/Bearings / Gland/Pedestal PIPING Discharge: size (mm); ANSI Flange Class Position (facing driven end)

/

/ / Yes/No Yes/No

m/s m/s

Yes/No

/

/ / Yes/No Yes/No

ANSI B16.9 Cl 150

Suction: size (mm); ANSI Flange Class ANSI B16.9 Cl 150 Position (facing driven end) Connections on Seal Gland screwed/welded ACCESSORIES AND MATERIALS Baseplate: Combined/Separate Foundation Bolts Coupling Make/Type Coupling Guard-Non Sparking

End/Top/Side

End/Top/Side

End/Top/Side

End/Top/Side

Yes/No /

Yes/No /

Vibration Equipment/Connections Manufacturer/Type INSPECTION AND TEST Inspection Class Material Certificates Press. Cont. Parts/Internals

/

Test

Required

/

/

Hydrostatic Test

Required

Yes

/

/

Performance Test

Required

Yes

/

/

NPSHR Test

Required

No

/

/

Sound Level Test

Required

Yes

/

/

Complete Unit Test

Required

Yes

/

/

Aux. Equipment. Test

Required

No

/

/

Disassembly

Required

No

/

/

Pump Speed during Performance Test Perf. Test Data on Water-Cap/Head/Power Test Bed/Actual Driver Installed Hydrostatic Test Pressure-Casing/Jackets/Piping

Witnessed

/

rpm

kPa(g)

/

/

/

/

/

/

/

/

/

/

/

/

Special Tests REFERENCES Driver Drawing for Baseplate Design

Yes

Outline Drawing

Yes

Pump Cross-sectional Dwg/incl Internal Clearances

Yes

Mechanical Seal Detail Drawing

Yes

Pump Performance Curve

Yes

Special Curves Other Documents Seal Harness Schematics

C

5-Jan-97

B

10-Oct-97

Job No. 10009 Data Sheet No:

Issued for Enquiry Issued for IDC

JV9999FMP001/5

PR

03.12.10009.DSP003 Rev 2 30/4/96

A Rev

10-Oct-97

Date

Issued for SDC Issue Description

JV9999FMP001/5

PR By

App

Transfield Worley Joint Venture

Sheet 3 of 3

Rev A

Rev 2 30/4/96

Process Data Sheet for Reverse Osmosis Desalination Package 1 Equipment No : 2 Service: 3 Tag No. :

Client: Plant Location : Manufacturer :

4 No. of Units :

Purchase Order No :

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

FEED WATER Temperature (max/min) Pressure (Operating/max) NPSH (Unit Inlet) Flowrate Density pH Value Free Chlorine Cu+/A+ ions Particle Size Distribution (Model D Coulter Counter) 0.5ml Sample: Size (Microns) Coulter Count Greater Than Greater Than Greater Than Greater Than Maximum Particle Size:

C

ppm ppm Comment

Microns DISSOLVED SOLIDS (mg/l) Sodium Calcium Iron Other

Chlorides Potassium Magnesium Sulphates Bicarbonates Total

PRODUCT WATER m/hr Salinity (guaranteed) kPa(abs) (expected) %

29 30 Flowrate 31 Outlet Pressure 32 Recovery Rate 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

 kPa(abs) m m/s kg/m @

AMBIENT CONDITIONS  Open Module Heat Tracing 100 % Lagging UTILITIES V/3ph/ Hz V/1ph/ Hz - pressure (operating/max) barg - maximum particle size microns  - dew point CHEMICALS (Where applicable) Name Solution Strength

ppm TDS ppm TDS

Temperature (max/min) Area Classification Relative Humidity (max) Electrical Supply Controls/Alarms Plant/Instrument Air

Service Anti-Scalant Membrane Cleaning REVISION DETAIL:

YES/NO YES/NO YES/NO

Usage (m per day)

Job No. Data sheet no:

Rev

Date JV9999FMP001/6

Issue Description

By

Chk

App

Transfield Worley Joint Venture

Sheet of

Rev Rev 2

30/4/96

Process Data Sheet for Pressure Vessels (Columns, Reactors, Accumulators etc) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

Equipment Name : Service: Tag No. : No. of Units :

Client: Plant Location : Manufacturer : Purchase Order No : OPERATING /MECHANICAL DATA

DESCRIPTION Contents Working Temperature, max/normal/min Working Pressure - max/normal/min - normal/min/vac. cond. Design Temperature, upper/lower Design Pressure, internal/external Test Pressure, hydrostatic/pneumatic Liquid - quantity - density at 15C - density at working temperature Vapour - quantity - molecular weight - density at working temperature Heating/Cooling Medium - max quantity required

UNITS

| | | |

| | | |

 Kpa(abs) Kpa(abs)  Kpa(abs) Kpa(g) kg/s kg/m kg/m kg/s

| | | |

kg/m kg/s

Diameter of Shell OD/ID Length between Tangent Lines Total Packed Height Height per Bed Size and Type of Packing Number of Packed Sections Number of Redistributors Height of Skirt to Bottom Tangent Line Type of Heads Wall thickness - Shell/Head Corrosion Allowance/Lining/Cladding Insulation Thickness

|

|

|

mm mm mm mm

|

|

|

mm mm mm

Trays

|

|

|

mm / pcs

mm

- spacing/number required - type - lay-out in accordance with sheet(s)

m Relief Valve(s) - type/size: | m - set pressure m - number required N/m Earthquake Factor:

Total Volume: Normal Liquid Volume: Volume Range Required for Level Control Wind Pressure

Kpa(g)

INFORMATION TO BE SUBMITTED WITH THE TENDER

REMARKS ON REVISIONS

Job No. Data sheet no:

Rev

Date

Issue Description

JV9999FMP001/7

By

Chk

App

Transfield Worley Joint Venture

Sheet 1 of 3

Rev Rev 2

30/4/96

Process Data Sheet for Pressure Vessels (Columns, Reactors, Accumulators etc) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

Equipment Name : Service: PART Shell Cladding/Lining of Shell Heads Cladding/Lining of Heads Reinforcing Rings Skirt, Base Plate, etc Saddles Jacket Shell Flanges Nozzles (line pipe/plate) Liner of Nozzles and Manholes Flanges (ANS) Flanges (Non-ANS) Welding Fittings Stiffening Rings Insulation Support Rings Cleats for Platforms etc Internal Parts Construction in accordance with: Inspection Inspection Authority Stress Relieving Special Heat Treatment Radiography Other non-destructive Testing Chemical Analysis Manufacturer's Certificate

Client: Tag No: Plant Location : MATERIAL SPECIFICATION ASTM NO. PART Downcomers Baffles Internal Pipe Fitting Studs Bolts, External Nuts, External Bolts Internal Nuts, Internal Gaskets, External Gaskets, Internal

ASTM NO.

A193-B7 A194-Gr. 2H

FABRICATION AND INSPECTION REQUIREMENTS Full/Limited

- chemical analysis - mechanical data

Erection Weight (shipping weight): Total Weight, Operating: Total Weight, Full of Water:

WEIGHTS kg Weight of Internals: kg Weight of Insulation: kg Weight of Fire Proofing:

kg kg kg

REFERENCE DRAWINGS/LISTS Arrangement - Construction - Outline: Standard Vessel: Additional Drawings: Welding Electrodes, Rods, etc: See DEP 30.10.60.18 - Gen. General remarks for Vessels: Anchor Bolt Ring & Baseplate: Flanged Pipe Nozzles: Lifting Lug: Thermowell Nozzles: Name Plate: Carbon Steel Flanges: Support Ring for Insulation: Vortex Breaker: Inspection Hole/Hand Hole/ Skirt/Saddles/Brackets: Manhole/Davits etc: The manufacturer is responsible for ensuring that the equipment is designed and constructed in accordance with the specifications and codes referred to on the requisition and/or drawings. Furthermore, the manufacturer is responsible for ensuring that the design, including thicknesses of pressure parts, is satisfactory for the design conditions indicated on the requisition and/or drawings. Calculations and thicknesses of material supplied to the manufacturer are for information and tendering purposes only. The manufacturer shall ensure that the equipment supplied conforms JV9999FMP001/7

Rev 2

30/4/96

54

to all applicable codes & national statutory regulations, and he shall obtain all necessary approvals from statutory authorities.

Job No. Data sheet no:

Rev

Date

Issue Description

JV9999FMP001/7

By

Chk

App

Transfield Worley Joint Venture

Sheet 2 of 3

Rev

Rev 2

30/4/96

Data Sheet for Pressure Vessels (Columns, Reactors, Accumulators etc) 1 Equipment Name : 2 Service:

Client: Plant Location : NOZZLE DATA

3 4 MARK 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 MARK 24 25 26 27 28 29 30 31 32 33 34

No.

SERVICE

NOM.DIA & FLANGE RATING

REMARKS

INSTRUMENT CONNECTIONS No.

35 36 MARK No. 37 38 39 40 41 42 REVISION 43 44 45 46 47 48 49 50 51 52 JV9999FMP001/7

SERVICE

NOM.DIA & FLANGE RATING

REMARKS

MANHOLES ETC. SERVICE

NOM.DIA & FLANGE RATING

REMARKS

Rev 2

30/4/96

Job No. Data sheet no:

Rev

Date

Issue Description

JV9999FMP001/7

By

Chk

App

Transfield Worley Joint Venture

Sheet 3 of 3

Rev

Rev 2

30/4/96

Process Data Sheet for Reciprocating Compressors - Sheet 1 of 3 1 Equipment No : 2 Service: 3 Tag No. : 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

Client: Plant Location : Manufacturer :

No. of Units :

Purchase Order No : OPERATING DATA  Vapour or Gas Handled: Aftercooler Outlet Temperature: Process Gas to be kept Oil Free: Yes/No Max Allowable Temperature of Fluid Operation: Continuous/Intermittent During Compression: Entrainment: Solids/Liquid/No Recommended Number of Stages: % Estimated Isentropic Power: Relative Humidity (H2O) max/min: OPERATING CONDITIONS Normal Flow Rate kg/s Inlet Pressure kPa(abs) Discharge Pressure kPa(abs) Inlet Temperature Mol. Weight at Inlet Cp/Cv at Inlet Cp at Inlet

A

B

  kW

COMPOSITION OF GASES AT INLET Component Mol. Weight Mol. % Normal A

B



kJ/kg.K

Z (Compressibility factor) at Inlet

Max Efficiency nearest to operating condition Corrosiveness of Gas:

Yes/No/Due to H2O

18 100

100

100

ADDITIONAL INFORMATION AND REQUIREMENTS Type: Vertical/Horizontal-balanced opposed Direction of Rotation (facing driven end): cw/ccw Max Allowable Speed: Min Ambient Temp:

rpm



Cooling Required on: Cylinders/Cylinder Heads/Stuffing Box

Cooling By: Thermosyphon/Forced Circulation Cooling Water: Fresh/Brackish/Salt Cooling Water, max, temp at Inlet Cooling Water, max, allowable temp at Outlet: Cooling Water Pressure: Cooling water Fouling Coefficient Suction Flange (mm): Discharge Flange (mm):

  kPa(abs) W/m2.K ANSI, Class ANSI, Class

Capacity Control: Pocket/Valve unloaded/Speed var./Bypass/No Range of Control: From 100% to % Method of Control: In Steps/Infinite Continuous Manual/Automatic Number of Steps: Infinite Between Steps: Yes/No, Manual/Automatic Type of Lubrication of Cylinders: Type of Lubrication of Motion Work: Crankcase Ventilation: No/Vented/Purged 2 Distance Piece: Single/Extra Long/Double Vented/Purged 2 Type of Valves: Type of Bearings: Sleeve/Roller INFORMATION TO BE SUBMITTED WITH THE PROPOSAL

Compressor shall comply with ES/081 and DEP 31.29.43.93

REMARKS ON REVISIONS

 

Job No. Data sheet no:

JV9999FMP001/8

Rev 2

30/4/96

Rev

Date

Issue Description

JV9999FMP001/8

By

Chk

App

Transfield Worley Joint Venture

Sheet 1 of 3

Rev

Rev 2

30/4/96

Process Data Sheet for Reciprocating Compressors - Sheet 2 of 3 1 Equipment No : 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Client:

Service: Tag No. : No. of Units :

Plant Location : Manufacturer : Purchase Order No : MATERIAL/SPECIFICATION

ACCESSORIES

Baseplate: Combined/Separate Part Foundation Bolts: Yes/No Cylinders Gear Box: Yes/No Liner Coupling(s): Flexible/All-metal/Spacer Type/Non-sparking Piston Belts: Yes/No, Anti-static/V-Type/Toothed Piston Rings Grooved Motor Pulley: Yes/No Piston Wear Band Coupling Guard: Yes/No, Non-Sparking Piston Rod Belt Guard: Yes/No, Non-Sparking Piston Rod Seal Assembly Inlet Filter: Yes/No Intercooler(s): Yes/No Valve Seats Aftercooler: Yes/No Valve Plates Valve Springs Pulsation Dampening Inlet: Yes/No/Each Cylinder/Cyl. No's:

ASTM No.

Pulsation Dampening Outlet: Yes/No/Each Cylinder/Cyl. No's:

Dampening by: Dampeners/Volume Bottles Pulsation Dampeners By-Pass Valve: Yes/No or volume bottles Safety Valve: Yes/No/Discharge/Each Stage Inter/Aftercoolers  Liquid Separators: Yes/No Automatic Governor or Unloader: Yes/No Lube Oil Coolers  Controlled by: Suction Press/Disch Press/Speed Variation

Liquid Separators COMMENTS/ADDITIONAL INFORMATION:

COMPRESSOR DRIVE

GENERAL

Electric Motor (50/60 Hz)/Steam Turbine/Combustion Engine Direction of Rotation (facing driven comp end): cw/ccw

Speed: Constant/Variable Estimated Nominal Power: Drive: Direct/Gear/Belt

JV9999FMP001/8

Engine Room Type: Required Test(s):

kW

Rev 2

30/4/96

51  52  Job No. Data sheet no:

Rev

Date

Issue Description

JV9999FMP001/8

By

Chk

App

Transfield Worley Joint Venture

Sheet 2 of 3

Rev

Rev 2

30/4/96

Process Data Sheet for Reciprocating Compressors - Sheet 3 of 3 1 Equipment No :

Client:

2 Service: 3 Tag No. :

Plant Location : Manufacturer :

4 No. of Units :

Purchase Order No :

5 6

INSTRUMENTATION REQUIREMENTS GENERAL

7 Local Instrument Panel 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Yes/No/By Others

Combined for Compressor and Drive Instrumentation Text on Instrument Name Plates Graduation of Pressure Gauges Signal switches and Solenoid Operated Valves (Flameproof) Electricity Supply to Instruments Compressor Control System Compressor Safeguarding System Details (Items 13 and 14)

Yes/No English kPa/bar/other Yes/No Volts/ac/dc: Yes/No/By Others Yes/No/By Others

Hz:

Phases:

PRESSURE INSTRUMENTS Pressure of: Inlet/Interstage/Discharge of Compressor Cylinder Cooling Fluid Lube Oil Tank Lube Oil at Inlet/Outlet of Lube Oil Cooler Water at Inlet/Outlet of Lube Oil Cooler Water at Inlet/Outlet of Interstage Coolers/Aftercoolers

Indicator Yes/No/By Others Yes/No Yes/No Yes/No Yes/No/By Others Yes/No/By Others

TEMPERATURE INSTRUMENTS Temperature of: Indicator Inlet/Discharge of each Compressor Cylinder  Yes/No/By Others Cylinder Colling Fluid Lube Oil Tank Lube Oil at Inlet/Outlet of Lube Oil Cooler Water at Inlet/Outlet of Lube Oil Cooler Water at Inlet/Outlet of Interstage Coolers/Aftercoolers

Level of: Cylinder Cooling Fluid Expansion reservoir Lube Oil reservoir for Motion Work Lube Oil Reservoir for Cylinder Lubrication

Yes/No Yes/No Yes/No Yes/No/By Others Yes/No/By Others

LEVEL INSTRUMENTS Indicator Yes/No Yes/No Yes/No

Connection(s) Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No

Connection(s) Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No

Connection(s) Yes/No Yes/No Yes/No

SAFETY DEVICES Device for: High Compressor Discharge Temperature  Pressure Failure of Lube Oil to Motion Work Pressure Failure of Lube Oil to Cylinder High Lube Oil Temperature at Cooler Outlet High Level in Liquid Separators JV9999FMP001/8

Indicator Alarm/Trip-Out Alarm/Trip-Out Alarm Alarm Alarm/Trip-Out

Connection(s) Yes/No Yes/No Yes/No Yes/No Yes/No Rev 2

30/4/96

51  52  Job No. Data sheet no:

Rev

Date

Issue Description

JV9999FMP001/8

By

Chk

App

Transfield Worley Joint Venture

Sheet 3 of 3

Rev

Rev 2

30/4/96