Vulcan Maintenance Schedule
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- Pages: 15
Purchased From Date: Dealer/Person: Contact Name: Street
City/State
Zip
Street
City/State
Zip
Address: Telephone: e-mail: Web site: Cost: Tax: Odometer: Notes:
Sold To: Date: Dealer/Person: Contact Name: Address: Telephone: e-mail: Web site: Cost: Tax: Odometer: Notes:
General Information Owner Name: Street: City/State: Zip Telephone: email: Bike Identification Bike Name: Manufacturer: Model Name: Model #: Style: Color: Color Code: Year: Vehicle Number: Engine Number: Engine Size: Warranty #: Extended length (years): Purchased from: Name: Telephone: email: Web site: Cost: Emergency Numbers Roadside Service: Insurance Company: Insurance Policy: Insurance Phone: Dealer Phone: 0
Notes:
Notes:
Notes:
Periodic Maintenance Chart 1. Periodic Inspection (Engine Related Items) Frequency Whichever comes *Odometer Reading C first km x 1000 (mile x 1000) O D 1 6 12 18 24 E Operation (Engine Items) Every (0.6) (4) (7.5) (12) (15) e Air cleaner element - clean Throttle control system (play, smooth return, no drag) - inspect e Idle speed - inspect K Fuel leak (fuel hose and pipe) - inspect K Fuel hoses damage - inspect K Fuel hoses installation condition - inspect Coolant level - inspect Coolant leak - inspect Radiator hose damage - inspect Radiator hoses installation condition - inspect
o year year year year year year year
e Evaporative emission control system - function Cal (California model only) e Air suction system damage - inspect Notes:
o
o
o
o o o o o o o o
o o o o o o o o
o o o o o o o o
o
o
o o
o
o o
Codes K = Should be serviced by an authorized Kawasaki dealer + = Replace, add, adjust, or torque if necessary # = Service more frequently when operating in severe conditions: dusty, wet, muddy, high speed, or frequent starting/stopping * = For higher odometer readings, repeat at the frequency interval established here e = Emission Related Item Cal = California model only
*Odometer Reading m x 1000 (mile x 1000)
See Page
30 36 (20) (24)
o
The simplest method to track maintenance is: in a cell to indicate complete. Entering the X will
o
123
Place an X X
o
124
overwrite the 'o' currently in the cell.
o o o o o o o o
126 ---112 110 110 110
o
120
o
121
uddy, high speed, or frequent
ere
Comments
Periodic Maintenance Chart 2. Periodic Inspection (Chassis Related Items) Frequency Whichever C comes *Odometer Reading O first km x 1000 (mile x 1000) D E 1 6 12 18 24 Operation (Chassis Items) Every (0.6) (4) (7.5) (12) (15) Clutch and Drive Train Clutch operation (play, engagement, disengagement) - inspect Clutch fluid level - inspect K Clutch fluid leak - inspect K Clutch hose damage - inspect K Clutch hose installation condition - inspect Final gear case oil level - inspect Wheels and tires Tire air pressure - inspect Wheels/tires damage - inspect Tire tread wear, abnormal wear - inspect K Wheel bearings damage - inspect Brake system Brake fluid leak - inspect Brake hoses damage - inspect # Brake pad wear - inspect Brake hose installation - inspect Brake fluid level - inspect Brake operation (effectiveness, play, drag) inspect Brake light switch operation - inspect Suspensions Front forks/rear shock absorber operation (damping and smooth stroke) - inspect Front forks/rear shock absorber oil leak - inspect K Swing arm pivot - lubricate Steering System K Steering play - inspect K Steering stem bearings - lubricate Electrical System Lights and switches operation - inspect Headlight aiming - inspect Side stand switch operation - inspect Engine stop switch operation - inspect Chassis Chassis parts - lubricate Bolts and nuts tightness - inspect Notes:
6 months year year year
o o o o o
o o o o
o o o o
o o o o
year
year year year
o o
year 6 months year
o o o o o o o o o o
o o
o o o o o
o o o o o
o o o o o
o o o o o
o
o
o
o
o
o
o
o
o
o
year
year 2 years
o o o o o o
o
year year year year year o
o
o
o
o o
o
o o
o o o o
o o o o
o o
o o
Codes K = Should be serviced by an authorized Kawasaki dealer + = Replace, add, adjust, or torque if necessary # = Service more frequently when operating in severe conditions: dusty, wet, muddy, high speed, or frequent starting/stopping * = For higher odometer readings, repeat at the frequency interval established here e = Emission Related Item Cal = California model only
*Odometer Reading m x 1000 (mile x 1000)
See Page
30 36 (20) (24)
o o o o
o o o o o o
128 128 ---114
o o o o
141 142 142 --
o o o o o
o o o o o
130 130 129 130 130
o
o
133
o
o
134
o
--
o
---
o
---
o o o o
-151 ---
o o
154 160
uddy, high speed, or frequent
ere
Periodic Maintenance Chart 3. Periodic Replacement C O D E
Frequency Whichever comes first
Operation (Chassis Items) #e Air cleaner element # Engine oil Oil filter K Fuel hoses K Coolant K Radiator hoses and O-rings K Brake hoses K Brake fluid (front and rear) K Rubber parts of master cylinder and caliper e Spark plug Final gear case oil Notes:
Every year year 4 years 3 years 3 years 4 years 2 years 4 years
*Odometer Reading km x 1000 (mile x 1000) 1 6 12 18 24 (0.6) (4) (7.5) (12) (15) o o
o o
o o
o o
o
o
Codes K = Should be serviced by an authorized Kawasaki dealer + = Replace, add, adjust, or torque if necessary # = Service more frequently when operating in severe conditions: dusty, wet, muddy, high speed, or frequent starting/stopping * = For higher odometer readings, repeat at the frequency interval established here e = Emission Related Item Cal = California model only
*Odometer Reading m x 1000 (mile x 1000)
See Page
36 48 (24) (30) o o o
o o o
o o
o o
o o o o
122 106 106 -113 --133 -117 115
uddy, high speed, or frequent
ere
Date
Odometer Reading
Maintenance Performed
Dealer Name
Dealer Address
City/State
Zip
Street
City/State
Zip
Address: Telephone: e-mail: Web site: Cost: Tax: Odometer: Notes:
Sold To: Date: Dealer/Person: Contact Name: Address: Telephone: e-mail: Web site: Cost: Tax: Odometer: Notes:
General Information Owner Name: Street: City/State: Zip Telephone: email: Bike Identification Bike Name: Manufacturer: Model Name: Model #: Style: Color: Color Code: Year: Vehicle Number: Engine Number: Engine Size: Warranty #: Extended length (years): Purchased from: Name: Telephone: email: Web site: Cost: Emergency Numbers Roadside Service: Insurance Company: Insurance Policy: Insurance Phone: Dealer Phone: 0
Notes:
Notes:
Notes:
Periodic Maintenance Chart 1. Periodic Inspection (Engine Related Items) Frequency Whichever comes *Odometer Reading C first km x 1000 (mile x 1000) O D 1 6 12 18 24 E Operation (Engine Items) Every (0.6) (4) (7.5) (12) (15) e Air cleaner element - clean Throttle control system (play, smooth return, no drag) - inspect e Idle speed - inspect K Fuel leak (fuel hose and pipe) - inspect K Fuel hoses damage - inspect K Fuel hoses installation condition - inspect Coolant level - inspect Coolant leak - inspect Radiator hose damage - inspect Radiator hoses installation condition - inspect
o year year year year year year year
e Evaporative emission control system - function Cal (California model only) e Air suction system damage - inspect Notes:
o
o
o
o o o o o o o o
o o o o o o o o
o o o o o o o o
o
o
o o
o
o o
Codes K = Should be serviced by an authorized Kawasaki dealer + = Replace, add, adjust, or torque if necessary # = Service more frequently when operating in severe conditions: dusty, wet, muddy, high speed, or frequent starting/stopping * = For higher odometer readings, repeat at the frequency interval established here e = Emission Related Item Cal = California model only
*Odometer Reading m x 1000 (mile x 1000)
See Page
30 36 (20) (24)
o
The simplest method to track maintenance is: in a cell to indicate complete. Entering the X will
o
123
Place an X X
o
124
overwrite the 'o' currently in the cell.
o o o o o o o o
126 ---112 110 110 110
o
120
o
121
uddy, high speed, or frequent
ere
Comments
Periodic Maintenance Chart 2. Periodic Inspection (Chassis Related Items) Frequency Whichever C comes *Odometer Reading O first km x 1000 (mile x 1000) D E 1 6 12 18 24 Operation (Chassis Items) Every (0.6) (4) (7.5) (12) (15) Clutch and Drive Train Clutch operation (play, engagement, disengagement) - inspect Clutch fluid level - inspect K Clutch fluid leak - inspect K Clutch hose damage - inspect K Clutch hose installation condition - inspect Final gear case oil level - inspect Wheels and tires Tire air pressure - inspect Wheels/tires damage - inspect Tire tread wear, abnormal wear - inspect K Wheel bearings damage - inspect Brake system Brake fluid leak - inspect Brake hoses damage - inspect # Brake pad wear - inspect Brake hose installation - inspect Brake fluid level - inspect Brake operation (effectiveness, play, drag) inspect Brake light switch operation - inspect Suspensions Front forks/rear shock absorber operation (damping and smooth stroke) - inspect Front forks/rear shock absorber oil leak - inspect K Swing arm pivot - lubricate Steering System K Steering play - inspect K Steering stem bearings - lubricate Electrical System Lights and switches operation - inspect Headlight aiming - inspect Side stand switch operation - inspect Engine stop switch operation - inspect Chassis Chassis parts - lubricate Bolts and nuts tightness - inspect Notes:
6 months year year year
o o o o o
o o o o
o o o o
o o o o
year
year year year
o o
year 6 months year
o o o o o o o o o o
o o
o o o o o
o o o o o
o o o o o
o o o o o
o
o
o
o
o
o
o
o
o
o
year
year 2 years
o o o o o o
o
year year year year year o
o
o
o
o o
o
o o
o o o o
o o o o
o o
o o
Codes K = Should be serviced by an authorized Kawasaki dealer + = Replace, add, adjust, or torque if necessary # = Service more frequently when operating in severe conditions: dusty, wet, muddy, high speed, or frequent starting/stopping * = For higher odometer readings, repeat at the frequency interval established here e = Emission Related Item Cal = California model only
*Odometer Reading m x 1000 (mile x 1000)
See Page
30 36 (20) (24)
o o o o
o o o o o o
128 128 ---114
o o o o
141 142 142 --
o o o o o
o o o o o
130 130 129 130 130
o
o
133
o
o
134
o
--
o
---
o
---
o o o o
-151 ---
o o
154 160
uddy, high speed, or frequent
ere
Periodic Maintenance Chart 3. Periodic Replacement C O D E
Frequency Whichever comes first
Operation (Chassis Items) #e Air cleaner element # Engine oil Oil filter K Fuel hoses K Coolant K Radiator hoses and O-rings K Brake hoses K Brake fluid (front and rear) K Rubber parts of master cylinder and caliper e Spark plug Final gear case oil Notes:
Every year year 4 years 3 years 3 years 4 years 2 years 4 years
*Odometer Reading km x 1000 (mile x 1000) 1 6 12 18 24 (0.6) (4) (7.5) (12) (15) o o
o o
o o
o o
o
o
Codes K = Should be serviced by an authorized Kawasaki dealer + = Replace, add, adjust, or torque if necessary # = Service more frequently when operating in severe conditions: dusty, wet, muddy, high speed, or frequent starting/stopping * = For higher odometer readings, repeat at the frequency interval established here e = Emission Related Item Cal = California model only
*Odometer Reading m x 1000 (mile x 1000)
See Page
36 48 (24) (30) o o o
o o o
o o
o o
o o o o
122 106 106 -113 --133 -117 115
uddy, high speed, or frequent
ere
Date
Odometer Reading
Maintenance Performed
Dealer Name
Dealer Address
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