Vol- V Of V - Gspl-drawings

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GUJARAT STATE PETRONET LIMITED PADAMLA – GODHARA GAS PIPELINE (PGPL)

TENDER DOCUMENT FOR LAYING OF PIPELINES, TERMINALS AND ASSOCIATED FACILITIES

EPC CONTRACT

VOLUME - V OF V (TENDER & STANDARD DRAWINGS) TENDER NO. 05/51/23JT/GSPL/001(EPC)

MECON LIMITED (A Govt. of India Undertaking) SCOPE MINAR th 15 Floor, North Tower Laxmi Nagar District Centre DELHI – 110 092

November,2006 D:\old data\Vijyant\GSPL\Tender\Const\master cover&content\Cover-Nov'06.doc

GUJARAT STATE PETRONET LIMITED PADAMLA – GODHARA GAS PIPELINE (PGPL)

TENDER DOCUMENT FOR LAYING OF PIPELINES, TERMINALS AND ASSOCIATED FACILITIES

EPC CONTRACT

(Volume-IA, IB, IC, II, III, IV & V) TENDER NO. 05/51/23JT/GSPL/001(EPC)

MECON LIMITED (A Govt. of India Undertaking) SCOPE MINAR th 15 Floor, North Tower Laxmi Nagar District Centre DELHI – 110 092

D:\old data\Vijyant\GSPL\Tender\Const\master cover&content\Cover-Nov'06.doc

November,2006

PADMALA – GODHARA GAS PIPELINE PROJECT Tender Document for EPC Contracts

Gujarat State Petronet Ltd.

Tender Doc. No.: 05/51/23JT/GSPL/001(EPC)

MECON LIMITED

MASTER TABLE OF CONTENT Name of Project

:

EPC contract including Residual Engineering, Procurement, Installation, Testing and Commissioning of Pipelines, Terminals and Associated Facilities for Padmala – Godhara Pipeline Project of GSPL.

Tender Document No.

:

05/51/23JT/GSPL/001(EPC)

Sl.No. Description 1)

Volume-IA of V

:

General – Commercial (IFB, ITB, GCC, SCC – Commercial)

2)

Volume-IB of V

:

General – Technical (Particular Jobs Specification)

3)

Volume-IC of V

:

Price Schedule

4)

Volume-II of V

:

Standard Technical Specification (Pipeline Laying, Piping & Mechanical)

5)

Volume-III of V

:

Standards Technical Specification (Civil, Architectural & Structural)

6)

Volume-IV of V

:

Standards Technical Specification (Electrical, Instrumentation, Telecommunication Works & CP Works)

7)

Volume-V of V

:

Tender Drawings & Standard Drawings

D:\old data\Vijyant\GSPL\Tender\Const\master cover&content\Master Table of Content.doc

PADMALA – GODHARA GAS PIPELINE PROJECT Tender Document for EPC Contracts

Tender Doc. No.: 05/51/23JT/GSPL/001(EPC)

Gujarat State Petronet Ltd.

Volume-IA of V

MECON LIMITED

TABLE OF CONTENT FOR VOLUME-IA OF V (GENERAL – COMMERCIAL) Name of Project

:

EPC contract including Residual Engineering, Procurement, Installation, Testing and Commissioning of Pipelines, Terminals and Associated Facilities for Padmala – Godhara Pipeline Project of GSPL.

Tender Document No.

:

05/51/23JT/GSPL/001(EPC)

Sl.No. PART-A

PART-B

Description 1) 2)

Invitation for Bid (IFB) Annexure to IFB • Annexure-I :

3) 4)

Bidder’s Evaluation Criteria - Format-A : Annual Turnover - Format-B : Financial Situation • Annexure-IIA : BEC Technical Check List • Annexure-IIB : BEC Commercial Check List Acknowledgement-cum-consent Letter Submission of Bid

1) 2)

Instruction to Bidder (ITB) Annexures to ITB • • • •

PART-C

1) 2)

3) 4)

Annexure-I Annexure-II Annexure-III Annexure-IV

: : : :

Bid Evaluation Criteria List of Formats Commercial Questionnaire Check List

General Conditions of Contract (GCC) Annexure to GCC • Annexure-I : Proforma of Indemnity Bond for supply of Materials by Employer • Annexure-II : Proforma for Contract Agreement Special Conditions of Contract (SCC) - Commercial Annexures to SCC (Commercial) – if any

D:\old data\Vijyant\GSPL\Tender\Const\master cover&content\Master Table of Content.doc

PADMALA – GODHARA GAS PIPELINE PROJECT Tender Document for EPC Contracts

Tender Doc. No.: 05/51/23JT/GSPL/001(EPC)

Gujarat State Petronet Ltd.

Volume-IB of V

MECON LIMITED

TABLE OF CONTENT FOR VOLUME-IB OF V (GENERAL – TECHNICAL) Name of Project

:

EPC contract including Residual Engineering, Procurement, Installation, Testing and Commissioning of Pipelines, Terminals and Associated Facilities for Padmala – Godhara Pipeline Project of GSPL.

Tender Document No.

:

05/51/23JT/GSPL/001(EPC)

Sl.No. PART-D

Description 1)

Particular Job Specification (PJS) for Pipeline, Piping & Mechanical Works

2)

Particular Job Specification for Civil, Architectural & Structural Works

3)

Particular Job Specification for Electrical Works

4)

Particular Job Specification for Instrumentation Works

5)

Particular Job Specification for Telecommunication Works

6)

Particular Job Specification for Cathodic Protection Works

7)

Particular Job Specification for CO2 Flooding System

Note: Part-A, B & C covered in Volume-IA of V i.e. General – Commercial

D:\old data\Vijyant\GSPL\Tender\Const\master cover&content\Master Table of Content.doc

PADMALA – GODHARA GAS PIPELINE PROJECT Tender Document for EPC Contracts

Tender Doc. No.: 05/51/23JT/GSPL/001(EPC)

Gujarat State Petronet Ltd.

Volume-IC of V

MECON LIMITED

TABLE OF CONTENT FOR VOLUME-IC OF V (SCHEDULE OF RATES) Name of Project

:

EPC contract including Residual Engineering, Procurement, Installation, Testing and Commissioning of Pipelines, Terminals and Associated Facilities for Padmala – Godhara Pipeline Project of GSPL.

Tender Document No.

:

05/51/23JT/GSPL/001(EPC)

Sl.No.

Description

` Part-E

Schedule of Rates (SOR)

Note: Part-A, B & C covered in Volume-IA of V i.e. General – Commercial Part-D covered in Volume-IB of V i.e. General – Technical

D:\old data\Vijyant\GSPL\Tender\Const\master cover&content\Master Table of Content.doc

CONTENTS LIST OF SPECIFICATION/ STANDARDS VOLUME - V OF V 1.

Page 1 of 3

MECHANICAL DRAWINGS Sl. No. 1.1 1.2 a)

Description of Drawings SCHEMATIC LINE DIAGRAM P&I DIAGRAM FOR TAP-OFF POINT-I AT PADAMALA

b)

P&I DIAGRAM FOR TAP-OFF-II CUM DESPATCH TERMINAL AT SOKHADA P&I DIAGRAM FOR TAP-OFF POINT-III FOR GIDC MAJUSAR at Ch. 11.42 P&I DIAGRAM FOR TAP-OFF POINT-IV AND SV-1 AT SAVALI GIDC AT CH. 23.87 KM P&I DIAGRAM FOR RECEIVING TERMINAL AT HALOL

c) d) e) f) 1.3 a) b) c) d) e) 1.4 a)

b) c) d) 1.5 1.6 2.

LEGEND / DRAWING SYMBOLS PLOT PLAN FOR TAP-OFF POINT – I AT PADAMALA PLOT PLAN FOR DESPATCH TERMINAL CUM TAP-OFF POINT-II AT SOKHADA PLOT PLAN FOR TAP-OFF-III AT CH. 11.42 KM PLOT PLAN FOR SV-1 AND TAP-OFF-IV AT CH. 23.87 km PLOT PLAN FOR TAP-OFF-V AND RECEIVING TERMINAL AT HALOL PIPING GAD FOR DESPATCH TERMINAL CUM TAP-OFF POINT-II AT SOKHADA PIPING GAD FOR TAP-OFF-III AT CH. 11.42 KM PIPING GAD FOR SV-1 AND TAP-OFF-IV AT CH. 23.87 km PIPING GAD FOR TAP-OFF-V AND RECEIVING TERMINAL AT HALOL ALIGNMENT SHEET (CD) CROSSING DRAWINGS (CD)

Drawings No. MEC/23JT/05/21/M/LD/0001 Rev. 2 MEC/23JT/05/21/M/001/0101, Rev. 5, Sheet 1 of 5 MEC/23JT/05/21/M/001/0101, Rev. 5, Sheet 2 of 5 MEC/23JT/05/21/M/001/0101, Rev. 4, Sheet 3 of 5 MEC/23JT/05/21/M/001/0101, Rev. 4, Sheet 4 of 5 MEC/23JT/05/21/M/001/0101, Rev. 5, Sheet 5 of 5 MEC/23JT/05/62/M/001/0002, Rev. 0, MEC/23JT/05/21/M/001/1011, Rev. 2 MEC/23JT/05/21/M/002/1011, Rev. 2 MEC/23JT/05/21/M/003/1011, Rev. 2 MEC/23JT/05/21/M/004/1011, Rev. 2 MEC/23JT/05/21/M/006/1011, Rev. 2 MEC/23JT/05/21/M/002/1031, Rev. 2 (Sheet 1 of 2) MEC/23JT/05/21/M/002/1031, Rev. 1 (Sheet 2 of 2) MEC/23JT/05/21/M/003/1031, Rev. 1 MEC/23JT/05/21/M/004/1031, Rev. 1 MEC/23JT/05/21/M/005/1031, Rev. 2 MMIPL/GSPL/VGPL/AL-01 to 15 MMIPL/GSPL/VGPL/CS-01 to 49

ELECTRICAL DRAWINGS Sl. No. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9

Description of Drawings MARKING OF TRENCHES FOR ELECTRIC CABLES TYPICAL SECTION OF CABLE TRENCH IN UNPAVED AREAS TYPICAL INSTALLATION OF POLE MOUNTED LIGHTING FIXTURE FOR HAZARDOUS AREA (WITHOUT RUNGS) TYPICAL INSTALLATION OF FLOOD LIGHTING POLE (WITH RUNGS) DIV.2 / FLAME PROOF LIGHTING FIXTURE MOUNTING DETAILS TYPICAL INSTALLATION OF POLE MOUNTED STREET LIGHTING FIXTURE FOR SAFE AREA (WITHOUT RUNGS) EARTH ELECTRODE IN TEST PIT COPPER PLATE ELECTRODE IN TEST PIT TYPICAL EARTH CONNECTION FOR STREET LIGHT POLE

Drawings No. MEC/SD/05/26/21/01 MEC/SD/05/26/21/02 MEC/SD/05/26/22/03,R1 MEC/SD/05/26/22/03C MEC/SD/05/26/22/05 MEC/SD/05/26/22/02, R0 MEC/SD/05/26/23/01, R2 MEC/SD/05/E9/E/01A, R0 MEC/SD/05/26/23/04, R2

PADAMLA – GODHRA GAS PIPELINE (PGPL) D:\old data\Vijyant\GSPL\Tender\Const\Vol.-V of V\List of Spec. & Drawing-R1.doc

Page 2 of 3 Sl. No. 2.10 2.11 2.12 2.13 2.14 3.

Description of Drawings

Drawings No.

EARTHING OF TANKS AND VESSELS EARTHING METHOD FOR PROCESSING EQUIPMENT BLOCK DIAGRAM FOR UPS SYSTEM, 3 PH. GHARGER AND ACDB SINGLE LINE DIAGRAM OF PDB FOR GSPL SLD FOR HIGHTING DISTRIBUTION BOARD FOR GSPL

MEC/SD/05/26/23/05, R0 MEC/SD/05/26/23/06, R0 MEC/TS/05/26/071C, R0 MEC/23JT/05/E9/E/06, R0 MEC/23JT/05/E9/E/07, R0

CIVIL/STRUCTURAL/ARCHITECTURAL DRAWINGS Sl. No. 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19 3.20 3.21 3.22 3.23 3.24

Description of Drawings STANDARD DETAILS OF SLEEPER, LOW SUPPORTS, PIPE SUPPORTS AND RCC PAVEMENT FOR PIPES< 12” DIA. TYPICAL DETAILS OF RCC PAVEMENT AND PEDESTALS TYPICAL DETAILS OF FENCING FOUNDATIONS TYPICAL DETAILS OF CHAIN LINK FENCING DETAILS OF FENCING SINGLE AND DOUBLE LEAF GATE CROSS SECTION OF ROADS DETAILS OF VALVE PIT TYPICAL DETAIL OF ROAD CURVES AND CROSSINGS TYPICAL DETAIL OF SEPTIC TANK TYPICAL DETAIL OF SOAK PIT TYPICAL DETAIL OF WATER DRAIN DETAIL OF BOUNDARY WALL TYPICAL PLAN FOR SECURITY CABIN CONTROL ROOM BUILDING FOR DESPATCH TERMINAL AT SOKHADA CUM TAP-OFF-I CONTROL ROOM BUILDING FOR TAP-OFF POINT-3/SV-1 CONTROL ROOM BUILDING FOR RECEIVING TERMINAL AT HALOL GUARD ROOM BUILDING ALUMINIUM DOOR (2200X2500, 1500X2500) ALUMINIUM DOOR (1000X2500, 1000X2100, 900X2100) GLAZEDF ALUMINIUM WINDOW (1500X1600) ALUMINIUM WINDOW (900X1200) ALUMINIUM VENTILATOR (1000X600) TOILET DETAIL ALUMINIUM FALSE CEILING

Drawings No. MEC/23JT/05/11/GSPL/STD/001 Rev-0 MEC/23JT/05/11/GSPL/STD/002 Rev-0 MEC/23JT/05/11/GSPL/STD/003 Rev-0 MEC/23JT/05/11/GSPL/STD/004 Rev-0 MEC/23JT/05/11/GSPL/STD/005 Rev-0 MEC/23JT/05/11/GSPL/STD/006 Rev-0 MEC/23JT/05/11/GSPL/STD/007 Rev-0 MEC/23JT/05/11/GSPL/STD/009 Rev-0 MEC/23JT/05/11/GSPL/STD/010 Rev-0 MEC/23JT/05/11/GSPL/STD/011 Rev-0 MEC/23JT/05/11/GSPL/STD/012 Rev-0 MEC/23JT/05/11/GSPL/STD/008 Rev-0 MEC/23JT/05/11/GSPL/STD/013 Rev-0 MEC/05/48/23JT/GSPL/001 Rev-1 MEC/05/48/23JT/GSPL/002 Rev-1 MEC/05/48/23JT/GSPL/003 Rev-1 MEC/05/48/23JT/GSPL/003 MEC/23JT/05/48/STD/001 MEC/23JT/05/48/STD/002 MEC/23JT/05/48/STD/003 MEC/23JT/05/48/STD/004 MEC/23JT/05/48/STD/005 MEC/23JT/05/48/STD/006 MEC/23JT/05/48/STD/007

4. TELECOMMUNICATION DRAWINGS Sl. No. 4.1 4.2 4.3 4.4 4.5 4.6

Description of Drawings STANDARD SKETCH FOR OPTICAL FIBRE CABLE LAYING (OFC THROUGH HDPE) (NORMAL TERRAIN) STANDARD SKETCH FOR OPTICAL FIBRE CABLE LAYING (OFC THROUGH HDPE) (ROCKY TERRAIN) STANDARD SKETCH FOR OPTICAL FIBRE CABLE LAYING (SEPARATE TRENCH) (OFC THROUGH HDPE) OPTICAL FIBRE CABLE LAYING (CASSED CROSSING) (2 NOS.HDPE DUCT) STANDARD SKETCH OFC JOINTING PIT/ BLOWING PIT OPTICAL FIBER CABLE JOINT MARKER

Drawings No. MEC/05/E5/T/002, R0 MEC/05/E5/T/002A, R0 MEC/05/E5/T/005, R0 MEC/05/E5/T/008, R0 MEC/05/E5/T/009, R0 MEC/05/E5/T/010, R0

PADAMLA – GODHRA GAS PIPELINE (PGPL) D:\old data\Vijyant\GSPL\Tender\Const\Vol.-V of V\List of Spec. & Drawing-R1.doc

5. Sl. No.

Description of Drawings

Drawings No.

5.1

PREPACKED ZINC ANODE

MEC/SD/05/62/16/01, R0

5.2

PREPACKED MAGNESIUM ANODE

MEC/SD/05/62/16/02, R0

5.3

MAGNESIUM RIBBON ANODE FOR GROUNDING

MEC/SD/05/62/16/03, R0

5.4

DETAILS OF TEST STATION FOR CP SYSTEM

MEC/SD/05/62/16/04, R0

5.5

TEST STATION CONNECTION SCHEMES

MEC/SD/05/62/16/05, R0

5.6

GALVANIC ANODE INSTALLATION

MEC/SD/05/62/16/06, R0

5.7

PIPELINE GROUNDING THROUGH POLARISATION CELL AND GALVANIC ANODES

MEC/SD/05/62/16/08, R0

5.8

DETAILS OF ZINC GROUNDING CELL

MEC/SD/05/62/16/09, R0

5.9

PREPACKAGED PERMANENT REFERENCE ELECTRODE Cu / CuSO4 TYPE & INSTALLATION DETAILS

MEC/SD/05/62/16/10, R0

5.10

SHALLOW ANODE GROUND BED (PCP)

MEC/SD/05/62/16/11, R0

5.11

ANODE LEAD JUNCTION BOX

MEC/SD/05/62/16/12, R0

5.12

DETAILS OF TEST STATION FOR POLARIZATION CELL

MEC/SD/05/62/16/014, R0

5.13

ELECTRODE FOR EARTHING SYSTEM

MEC/SD/05/26/23/01, R0

5.14

EARTH ELECTRODE IN TEST PIT

MEC/SD/05/26/23/02, R0

6.

INSTRUMENTATION DRAWINGS Sl. No.

7.

Page 3 of 3

CP WORKS DRAWINGS

Description of Drawings

Drawings No.

6.1

INSTALLATION DIAGRAM FOR DIFFERENTIAL PRESSURE GAUGE.

MEC/05/23JT/E5/002, R0

6.2

MOUNTING DETAILS FOR THERMOWELLS (RTD)

MEC/05/23JT/E5/003, R0

6.3

INSTALLATION DIAGRAM FOR PRESSURE GAUGE.

MEC/05/23JT/E5/004, R0

6.4

MOUNTING DETAILS FOR THERMOWELLS (RTD).

MEC/05/23JT/E5/007, R0

6.5

INSTALLATION DIAGRAM FOR TEMPERATURE GAUGE & RTD.

MEC/05/23JT/E5/008, R0

6.6

INSTALLATION DIAGRAM FOR PRESSURE TRANSMITTER.

MEC/05/23JT/E5/009, R0

DETAILED ENGINEERING SURVEY REPORT

PADAMLA – GODHRA GAS PIPELINE (PGPL) D:\old data\Vijyant\GSPL\Tender\Const\Vol.-V of V\List of Spec. & Drawing-R1.doc

MECHANICAL DRAWINGS

ELECTRICAL DRAWINGS

CIVIL,STRUCTURAL & ARCHITECTURAL DRAWINGS

TELECOMMUNICATION DRAWINGS

CP DRAWINGS

INSTRUMENTATION DRAWINGS

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