Tmi Data 300311.xls

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Leroy Somer alternator models used on C4.4 gen-sets GenSet Model C4.4 TAG2 C4.4 TAG1 C4.4 T C4.4 NA

Rating kWe @ 60 Hz PRIME 98.6 78.6 57.9 43.7

Rating kWe @ 50 Hz PRIME 85.8 68.7 50.9 37.7

Leroy Model LSAM 44.2 S7 LSAM 44.2 VS3 LSAM 43.2 L65 LSAM 43.2 S25

4.4 gen-sets Phase 3 3 3 3

C4.4 GenSet Test Data MODEL

C4.4 DINA

C4.4 DIT

Published Rating % Load

kWm

54 110

49 100

47 110

42.7 100

70 110

63.6 100

62 110

56.4 100

Engine Speed Engine Power Engine Power @ 50 Deg C Engine Torque BMEP

rpm kW kW Nm Bar

1800 53.4 50.8 286 8.18

1800 48.9 46.2 260 7.43

1500 47 44.2 299 8.6

1500 42.7 40.1 272 7.77

1800 70 65.6 372 10.63

1800 63.6 59.8 337 9.62

1500 62 58.3 391 11.18

1500 56.4 53 363 10.37

ekW

48.0

44.0

41.5

38.0

63.5

58.0

56.0

51.0

ekW

44.5

41.5

38.5

35.5

59.0

55.0

52.0

48.5

ekW ekW

46.0 42.5

42.0 39.5

39.5 36.5

36.0 33.5

61.5 57.0

56.0 53.0

54.0 50.0

49.0 46.5

Raw Water In Raw Water Out

oC oC

27.3 32.9

26.6 30.8

25.2 30.8

25.2 31.5

26.6 33

25.9 33

28 35.8

27.3 34.4

Eng/Oil Sump Eng Oil Gallery Eng/Oil Press

oC oC Bar

113

113

3.7

3.7

107 102 3.7

106 102 3.7

113 105 3.46

111 105 3.48

106 101 3.39

106 101 3.38

Cylinder Heat Temp Heat Ex Inlet Heat Ex Outlet Ex Man FWater In Ex Man FWater Out Water Pump Inlet

oC oC oC oC oC oC

85.4 74.38 48.07 73.99 76.23 75.6

84.7 74.14 45.79 73.98 75.85 73.3

82.6 72.06 42.01 71.51 73.25 72.1

82.6 71.83 40.68 71.49 72.91 73.5

83.6 85.81 64.79 85.13 88.4 74.9

83.6 85.62 63.32 85.19 87.98 74.9

84.3 85.16 64.47 84.19 87.48 73.5

83.6 84.66 62 83.84 86.77 73.5

Baro Press Comp Delivery Press Boost Press/Inlet Man Exh Track Press Exh Back Press

mBar Bar Bar Bar kPa

1008

1008

1018

1018

1001

1001

1001

1001

15

0.98 0.89 15

0.91 0.86 15

0.96 86 15

0.89 0.81 15

Published Electrical Power H/Exch Cooled Electrical Power H/Exch Cooled 50Deg Ambient Radiator Powers (less 2eKw for NA & T Less 4eKw for DITA Radiator Power @ 50 Deg Ambient

15

15

15

C4.4 GenSet Test Data Ambient Temp Comp Del Temp Inlet Manifold Exh Track Temp Exaust Outlet Temp

oC oC oC oC oC

27.3

Air Flow Air Flow Smoke

kg/min cfm Bu

2.8

2.4

Fuel Cons Fuel Cons Fuel Delivery SFC

g/sec litres/hr mm3/s g/kWh

3.453 14.5 67.4 233

Raw Water Flow Raw Water Flow

UKGPM litres/min

22.5 102

588

29.4

21.7

19.6

20.3

23

23

510

92.3 599 503

87.4 563 471

96.6 591 487

93.1 555 463

3.3

2.2

6.13 176 2.87

6.02 173 2.09

5.18 149 3.51

5.03 145 2.76

3.095 13.0 60 228

2.913 12.2 68 222

2.627 11.0 61.2 221

4.534 19.0 87.8 233

4.03 16.9 78.1 228

3.77 15.8 87.9 222

3.536 14.8 82.2 224

22.5 102

19 86

19 86

22.5 102

22.5 102

19 86

19 86

22.5

24.9

22.9

23.6

548

19.6

560

A/F Ratio Fresh Water Flow Fresh Water Flow Water Pump Inlet Cylinder Head Rear Man (Block) Front Manifold delta P Across Manifold deta P Heat Exchanger(Stat Fully open) Cylinder bore Stroke Displacement Compression ratio Induction System

UKGPM litres/min kPa kPa kPa kPa kPa kPa mm mm litres

28.6 130

24.6 112

28.6 130

24.6 112

6 86 92 90 2 18

6 60 66 64 2 15

44 115 130 44 4 42

39 90 100 39 2 33

105 127 4.40 18.2

105 105 127 127 4.40 4.40 18.2 18.2 Turbocharged

105 127 4.40 19.3

105 105 127 127 4.40 4.40 19.3 19.3 Naturally Aspirated

105 127 4.40 19.3

105 127 4.40 18.2

C4.4 GenSet Test Data COOLING SYSTEM Min Sea Cock Dia Max Lift of Sea Water Pump Pressure Cap Setting Max Engine Room Temp Max Sea Water Inlet Temp COOLANT Recommended coolant inhibitor Total Coolant Capacity Maximum external system resistnce THERMOSTAT Operating Range EXHAUST SYSTEM Max Back Pressure for Total System Recommended Exhaust Pipe Bore (Dry) Recommended Exhaust Pipe Bore (Wet) INDUCTION SYSTEM Max Permissible Air Intake Restriction Air Filter Type LUBRICATION SYSTEM Lubrication Oil Specification Total Lub Oil Capacity Sump Oil Capacity Normal Operating Angles Lub Oil Consumption @ full load Fuel Lift Pump Flow / hour Pressure Dry Prime Lift above Fuel tank

Up Dated 7.09.05. TAG Oil Specification

25.4mm 2m 50 kPa 60 oC 38 oC

38.1mm 4m

CAT Extended Life Coolant. 50/50 mix 16.5 L 35 kPa

25.4mm 2m 50 kPa 60 oC 38 oC

38.1mm 4m

CAT Extended Life Coolant. 50/50 mix 16.5 L 35 kPa

82 - 94 oC

82 - 94 oC

15 kPa 57.0mm 76.2mm

15 kPa 57.0mm 76.2mm

Clean 5kPa Dirty 8kPa 2 Stage cyclonic/paper element

Clean 5kPa Dirty 8kPa 2 Stage cyclonic/paper element

API-CG4/CH4 or ACEA-E3/E5 8.5 L 7.5 L 25 deg horizontal in any direction as a % fuel consumed 0.15%

API-CG4/CH4 or ACEA-E3/E5 8.5 L 7.5 L 25 deg horizontal in any direction as a % fuel consumed 0.15%

120 - 150 L/h 30 - 75 kPa 2m (5 inHg)

120 - 150 L/h 30 - 75 kPa 2m (5 inHg)

C4.4 GenSet Test Data 25.10.05 TAG2 Ratings & FW Flows

C4.4 GenSet Test Data C4.4 DITA (1)

C4.4 DITA (2)

91 110

82.7 100

82.5 110

75 100

117.5 110

106.8 100

103 110

93.6 100

1800 91 91 483 13.85

1800 82.7 82.7 439 12.52

1500 82.5 82.5 526 15

1500 75 75 477 13.85

1800 117.5 117.5 623 17.77

1800 106.8 106.8 569 16.2

1500 103 103 652 18.61

1500 93.6 93.6 594 16.96

83.6

76.0

76.0

69.0

108.1

99.0

94.0

86.0

82.7

76.0

74.8

69.0

108.1

98.0

93.6

85.5

79.6 78.7

72.0 72.0

72.0 70.8

65.0 65.0

104.1 104.1

95.0 94.0

90.0 89.6

82.0 81.5

26.6 35.8

27.3 36.5

27.3 35.1

27.3 34.4

27.3 40

27 38.6

27.3 37.9

26.6 36.5

110 104 3.32

110 103 3.34

107 103 3.21

106 102 3.24

112 105 3.26

112 105 3.24

110 105 3.12

109 105 3.14

86 86.8 71

86.4 86.3 68.6

85.7 86.25 69.8

85.7 85.7 67.2

87.8 87.4 76.5

86.4 87.1 73.9

86 87.07 75.03

86 86.66 73.05

76.3

76.3

75.6

74.9

79.2

77.1

78.5

77.1

1030 1.62 1.59 0.63 15

1030 1.5 1.48 0.92 15

1030 1.33 1.33 0.3 15

1030 1.17 1.16 0.36 15

1030 1.67 1.8 1.82 15

1030 1.6 1.72 1.78 15

1030 1.59 1.59 0.6 15

1030 1.46 1.46 0.68 15

C4.4 GenSet Test Data 20.3 143 39.6 467 408

21.7 140 39.6 443 388

20.3 125 35.3 491 455

21 115 34.6 463 435

22.4 143 41 555 507

23.8 140 41 511 459

24.5 147 36.8 547 503

23.8 138 36.8 519 483

8.03 231 1.62

7.71 222 1.54

6.04 174 2.46

5.65 163 2.02

10.02 288 3.3

9.89 285 2.3

8.31 239 3.3

7.89 227 2.9

5.79 24.2 110 220

5.25 22.0 100 221

5.02 21.0 112 211

4.45 18.6 104 215

7.37 31 143 221

6.6 27.7 128 216

6.053 27.5 140 212

5.422 24.6 125 209

22.5 102

22.5 102

19 86

19 86

22.5 102

22.5 102

19 86

19 86

24.1

25.3

20.8

21.0

23.10

25.00

22.8

24.2

28.6

24.6

28.6

24.6

34 106 123 117 4 38

36 88 90 96 2 22

36 88 90 96 2 24

36 88 90 96 2 24

105 127 4.40 18.2

105 105 127 127 4.40 4.40 18.2 18.2 Turbocharged / Aftercooled

105 127 4.40 18.2

105 127 4.4 18.2

105 105 127 127 4.4 4.4 18.2 18.2 Turbocharged / Aftercooled

105 127 4.4 18.2

C4.4 GenSet Test Data 25.4mm 2m 50 kPa 60 oC 38 oC

38.1mm 4m

CAT Extended Life Coolant. 50/50 mix 16.5 L 35 kPa

25.4mm 2m 50 kPa 60 oC 38 oC

38.1mm 4m

CAT Extended Life Coolant. 50/50 mix 16.5 L 35 kPa

82 - 94 oC

82 - 94 oC

15 kPa 76.3mm 102mm

15 kPa 76.3mm 102mm

Clean 5kPa Dirty 8kPa 2 Stage cyclonic/paper element

Clean 5kPa Dirty 8kPa 2 Stage cyclonic/paper element

API-CG4/CH4 or ACEA-E3/E5 8.5 L 7.5 L 25 deg horizontal in any direction as a % fuel consumed 0.15%

API-CG4/CH4 or ACEA-E3/E5 8.5 L 7.5 L 25 deg horizontal in any direction as a % fuel consumed 0.15%

120 - 150 L/h 30 - 75 kPa 2m (5 inHg)

120 - 150 L/h 30 - 75 kPa 2m (5 inHg)

KC Engine Circuit, 1500rpm 1

0.9

0.8

External Resistance (bar)

0.7

0.6 0.5

0.4

0.3

0.2

0.1

0 0

20

40

60

80

External Flow (l/min)

KC Engine Circuit, 1800rpm 1.4

1.2

bar)

1

100

120

140

1.4

1.2

External Resistance (bar)

1

0.8

0.6

0.4

0.2

0 0

20

40

60

80

100

External Flow (l/min)

120

140

160

180

KC Aftercooler Circuit, 1500rpm 1.6

1.4

External R eisitance (bar)

1.2

1

0.8

0.6

0.4

0.2

0

140

0

10

20

30

40

50

60

70

External Flow (l/min)

KC Aftercooler Circuit, 1800rpm 1.8

1.6

1.4

ar)

120

1.2

80

90

40

1.8

1.6

External Resistance (bar)

1.4

1.2

1

0.8

0.6

0.4

0.2

0

160

180

0

20

40

60 External Flow (l/min)

80

100

, 1500rpm

60

70

l/min)

, 1800rpm

80

90

100

l/min)

80

100

120

PROVISIONAL INSTALLATION DATA C4.4 DINA 100% ITEM Engine Speed Engine Power BMEP Piston Speed Engine Coolant Flow (fresh water) Raw Water Flow Combustion Air Flow Exhaust Gas Flow Exhaust Gas Temperature Total Heat From Fuel Heat To Power Heat To water & Lub Oil Heat To Exhaust Heat Loss To Aftercooler Heat To Radiation

110%

UNITS

50Hz

60HZ

50Hz

60Hz

rev/min kW kPa m/s litre/min litre/min m³/min m³/min ºC kW kW kW kW kW kW

1500 42.7 777 6.35 112 86 3.19 7.6 510 112 42.7 31.6 31.6

1800 49.1 743 7.62 130 102 3.6 8.8 550 133 49.1 35.3 38.6

1500 47 860 6.35 112 86 3.4 8.24 560 125 47 33.7 36.9

1800 54 818 7.62 130 102 3.58 9.58 600 148 54 42.9 41.5

6.2

10.2

6.9

10.2

C4.4 DIT 100% ITEM Engine Speed Engine Power BMEP Piston Speed Engine Coolant Flow (fresh water) Raw Water Flow Combustion Air Flow Exhaust Gas Flow Exhaust Gas Temperature Total Heat From Fuel Heat To Power Heat To water & Lub Oil Heat To Exhaust Heat Loss To Aftercooler Heat To Radiation

110%

UNITS

50Hz

60HZ

50Hz

60Hz

rev/min kW kPa m/s litre/min litre/min m³/min m³/min ºC kW kW kW kW kW kW

1500 56.4 1002 6.35 112 86 5 10.1 444 143 56.4 43.3 35.6

1800 63.6 960 7.62 130 102 5.97 13 492 172 63.6 51.8 46.9

1500 62 1130 6.35 112 86 5.18 10.4 472 157 62 45.7 39.2

1800 70 1070 7.62 130 102 6.14 13.8 520 182 70 49.9 51.4

8

9.6

10

11

C4.4 DITA (1) 100% ITEM Engine Speed Engine Power BMEP Piston Speed Engine Coolant Flow (fresh water) Raw Water Flow Combustion Air Flow Exhaust Gas Flow Exhaust Gas Temperature Total Heat From Fuel Heat To Power Heat To water & Lub Oil Heat To Exhaust Heat Loss To Aftercooler Heat To Radiation

110%

UNITS

50Hz

60HZ

50Hz

60Hz

rev/min kW kPa m/s litre/min litre/min m³/min m³/min ºC kW kW kW kW kW kW

1500 75 1363 6.35 112 86 7.3 17.7 427 189 75 45.6 49.4 10.7 10.7

1800 82.7 1252 7.62 130 102 9.44 21.15 372 223 82.7 53.9 60.3 12 10.8

1500 82.5 1500 6.35 112 86 7.6 20.4 500 211 82.5 46.1 60.6 11 10.7

1800 91 1385 7.62 130 102 9.56 22.16 392 234 91 58.7 59.1 13.6 11.4

C4.4 DITA (2) 100% ITEM Engine Speed Engine Power BMEP Piston Speed Engine Coolant Flow (Jacket water) Raw Water Flow (After cooler circuit) Combustion Air Flow Exhaust Gas Flow Exhaust Gas Temperature Total Heat From Fuel Heat To Power Heat To water & Lub Oil Heat To Exhaust Heat Loss To Aftercooler Heat To Radiation

110%

UNITS

50Hz

60HZ

50Hz

60Hz

rev/min kW kPa m/s litre/min litre/min m³/min m³/min ºC kW kW kW kW kW kW

1500 93.4 16.96 6.35 112 86 7.89 16.88 483 232 93.4 67.5 59.9 11.8 11.4

1800 106.8 16.2 7.62 130 102 9.85 20.42 459 274 106.8 86.5 72.4 13.4 8.6

1500 102.9 1861 6.35 112 86 8.31 18.27 503 259 102.9 77 67.7 12.9 11.7

1800 117.5 17.77 7.62 130 102 10.12 22.34 507 309 117.5 90 82.8 16.8 18.4

LAST REVISION 08. April 2011 2.06.06 DITA (2) revised power output. Adjustment to exhaust gas temps, gas flows

The air velocity over the radiator is 5 m/s for all the C4.4 radiators. The volume flow is 1.53 m³/s for the DINA and DIT engines and 2.48 m³/s for the DITA engines. Maximum duct restriction = 200 pascals

Fan Ratio ( 1500 and 1800 rpm ) 1.25 : 1

TA engines.

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