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Vehicle identification Notes

Specified value No. of cylinders

Measured value

Type 4/OHV

Capacity (Fiscal)

cc 1117 (1087)

Compression ratio

:1 9,5

Suitable for unleaded petrol

Yes

Minimum octane rating

RON 98/95

Ignition system

Type SZ

Ignition system

Description CB

Fuel system

Make Ford

Fuel System

Type VV

Fuel System

Description Carb-VV

Diagnostic socket

No Ignition system

Notes

Specified value Ignition coil

Measured value

Make Bosch

Ignition coil

Type 0 221 122 046

Ignition coil supply voltage

+ with ballast V 11,0

Primary resistance

Ohm 1,2-1,4

Secondary resistance

Ohm 4500-7000

Firing order

1-2-4-3

Distributor (ECM)

Make Bosch

Distributor (ECM)

No. 0 231 176 132

Contact breaker gap/trigger air gap

mm 0,45

Dwell angle

°(%) 48-52 (53-58) Tuning and emissions

Notes

Specified value Ignition timing

Measured value

o = without + = with vacuum o

Ignition timing - basic BTDC

°Engine/rpm 6/800

Ignition timing - alternative

°Engine/rpm 95=2/800 Without vacuum and basic timing

Ignition advance Ignition advance checks

°Engine/rpm 0-6/1800

Ignition advance checks

°Engine/rpm 5-11/2500

Ignition advance checks

°Engine/rpm 18-24/5850

Vacuum check

+ = advance o = retard +

Vacuum range

°Engine 13-21

Vacuum starts

mbar 60

Vacuum ends

mbar 340

Idle speed

rpm 800±50

Oil temperature for CO test

°C 60

CO level at idle speed - tailpipe

Vol. % CO 1,5±0,5

HC level at idle speed

ppm 300

CO2 level at idle speed

Vol. % CO2 13-16

O2 level at idle speed

Vol. % O2 0,5-2,0

Manufacturer: Ford Engine code: GLC

Model: Fiesta ('84) 1,1 Output: 37 (50) 5350

Tuned for: (A)

Year: 1983-87

© Autodata Limited 2004 12/02/2008 V5.373-

Spark plugs Notes

Specified value Spark plugs

Measured value

Original equipment Motorcraft

Spark plug

Type AGRF22

Electrode gap

mm 0,75

Spark plugs

Make Autolite

Spark plug

Type 103

Electrode gap

mm 0,7

Spark plugs

Make Bosch

Spark plug

Type HR7DC

Electrode gap

mm 0,7

Spark plugs

Make Champion

Spark plug

Type RS9YCC

Electrode gap

mm 0,8

Spark plugs

Make NGK

Spark plug

Type BPR6EFS

Electrode gap

mm 0,7 Fuel system

Notes

Specified value Fuel pump delivery pressure

Measured value

bar 0,24-0,38 Service checks and adjustments

Notes

Specified value Valve clearance -INLET

mm 0,22 cold

Valve clearance -EXHAUST

mm 0,59 cold

Compression pressure

Measured value

bar 11,7-14,8

Oil pressure

bar/rpm 0,6/750

Radiator cap

bar 0,9-1,02

Thermostat opens

°C 85-89

Drive belt size - alternator

mm 9,5x825

Drive belt tension - alternator/PAS/AC

mm 13 Lubricants and capacities

Notes

Specified value Engine oil grade - cold climate

SAE 5W/30

Engine oil grade - moderate climate

SAE 5W/30

Engine oil grade - hot climate

SAE 10W/30

Engine oil classification

Measured value

API/ACEA SH/A1-96

Engine oil grade - alternative - moderate climate

SAE 10W/30 Semi-Synth.

Engine oil classification - alternative - moderate climate

API/ACEA SH/A1-96

Engine with filter

litres 3,4

Gearbox oil grade

SAE 75W/90 Semi-Synth.

Gearbox 4/5 speed

litres 2,8/3,1

Cooling system

litres 5,3 Tightening torques

Notes

Specified value

Measured value

Cylinder head instructions Cylinder head Renew bolts No Stage 1

Tighten 10-15 Nm

Stage 2

Tighten 40-50 Nm

Stage 3

Tighten 80-90 Nm

Stage 4

Wait 10-20 minutes

Stage 5

Tighten 100-110 Nm

Other tightening torques Main bearings

Renew bolts/nuts No

Main bearings

Stage 1 50 Nm

Manufacturer: Ford Engine code: GLC

Model: Fiesta ('84) 1,1 Output: 37 (50) 5350

Tuned for: (A)

Year: 1983-87

© Autodata Limited 2004 12/02/2008 V5.373-

Main bearings

Stage 2 88-102 Nm

Big end bearings

Renew bolts/nuts No

Big end bearings

Stage 1 15 Nm

Big end bearings

Stage 2 26-33 Nm

Oil pump to cylinder block 91

16-20 Nm

Sump bolts Sump drain bolt

21-28 Nm

Flywheel/driveplate

64-70 Nm

Clutch to flywheel

24-35 Nm

Crankshaft pulley/damper

54-59 Nm

Camshaft sprocket/gear

16-20 Nm

Camshaft/rocker cover

4-5 Nm

Inlet manifold to cylinder head

16-20 Nm

Exhaust manifold to cylinder head

21-25 Nm

Spark plugs

15-20 Nm

Front hub

205-235 Nm

Steering track rod end

57-68 Nm

Brake caliper to carrier

Front 20-25 Nm

Brake caliper carrier to hub

Front 51-61 Nm

Back plate to hub

Rear 20-25 Nm

Road wheels

100 Nm Starting and charging

Notes

Specified value Battery

Measured value

V/RC(Ah) 12/75 (50)

Starter motor

Make Bosch

Starter motor

Type 0 001 208 223

Minimum starting voltage

V 10,0

Maximum cranking amps

A 135-165

Alternator/Regulator

Make Bosch

Alternator/Regulator

Type K1-45A

Alternator output at engine speed

A/V/rpm 45/13,5/6000

Regulated voltage

V 13,7-14,6 Brake disc and drum dimensions

Notes

Specified value Minimum disc thickness - solid

Front 8,7 mm

Disc runout

Front 0,15 mm

Maximum drum diameter

Rear 177,8 mm

Minimum pad thickness

Front 1,5 mm

Minimum shoe thickness

Measured value

Rear 1 mm

Handbrake travel

No. of notches 6-7

Autodata Note 91 Sump bolts 1) 6-8 Nm 2) 8-11 Nm 3) Run engine for 15 minutes 4) 8-11 Nm.

Manufacturer: Ford Engine code: GLC

Model: Fiesta ('84) 1,1 Output: 37 (50) 5350

Tuned for: (A)

Year: 1983-87

© Autodata Limited 2004 12/02/2008 V5.373-

Cylinder layout

Timing mark

Timing mark

Idle speed adjustment (A)

CO level adjustment (B)

Tightening sequence

Manufacturer: Ford Engine code: GLC

Model: Fiesta ('84) 1,1 Output: 37 (50) 5350

Tuned for: (A)

Year: 1983-87

© Autodata Limited 2004 12/02/2008 V5.373-