Room Specifications.xlsx

Sr.n o

Room type

1

Clean room class 100000

15

935

2

Clean room

5

90

Occupancy(Max )

Area(sqmt rs)

Equipmen t Room Size(Sq.mtr) Room name Load(Kw)

Fire Location

Size

Level

Clear Height

935

Packing area ,Enrober ,Working table & cooling conveyor'-Cake

Mez-2

3.5m

90

Forming areaCake

Mez-2

True ceiling

Walkable

PUF

3.5m

As is

Walkable

PUF

Walkable

Walkable

3

Standard

2

245

245

Oven-Cake

Mez-2

3.5m

4

Puff panel with walkable ceiling

5 to 6

96

96

Change room (3 No's)-Cake

Mez-2

3.5m

As is

5

Puff panel with walkable ceiling

2

18.2

18.2

Sifter room-Cake

Mez-2

3.5m

6

Puff panel with walkable ceiling

2

15.3

15.3

Chemical weighment roomCake & chocofills

Mez-2

7

Puff panel with walkable ceiling

2

12

12

Washroom-Cake

Mez-2

8

RM storage area

2

225

225

RM Storage areaCake

Mez-2

9

Bulk handling unit

2

100

100

Bulk handling unit-cake

Mez-2

3

11

2

12

14

Bulk handling unit

Sandwich Puff Panel Cleanabl Ceiling/smooth e with surface which is simple easily cleanable dry with simple dry mopping mopping. Sandwich Puff Panel Ceiling/smooth 3.5m As is surface which is PUF easily cleanable with simple dry mopping. Brick Sandwic wall 1 h Puff mtr with Panel 3.5m Walkable Glase Walkable tiles Ceiling +PUF As is

Ucrete PUF (3.5mm thk) 1.Plasteri ng 2.Wallcar Ucrete e putty (3.5mm finished thk) with SSEP

Skirting / Dado

Columns

Furniture

Doors

Door Size-- With door closure-- MS (Powder Coated)

Windows

NA

Wall Light Opening

PHE

Electrical

ELV Sprinklers

Notifier

Fire Extingwishers

Water

Drain

Mounting Arrangement

LUX Level

As per standard

As per standard

As per standard

As per standard

Process water

Yes(As per layout)

Recessed

400

Ucrete Coving

NA

NA

NA

NA

Toughen glass window both side on alternate panels

Ucrete Coving

NA

NA

NA

NA

Toughen glass window both side on alternate panels

NA

As per standard

As per standard

As per standard

As per standard

Process water

Yes(As per layout)

Recessed

400

NA

As per standard

As per standard

As per standard

As per standard

NA

NA

Recessed

400

Ucrete Coving

NA

NA

NA

NA

Toughen glass towards packing section on alternate panels

PUF

Ucrete (3.5mm thk)

Ucrete Coving

NA

Lockers for apron ,shoe cover

Panel door

1.0m X 2.40 Interior clean room door

Yes

NA

As per standard

As per standard

As per standard

As per standard

Yes

Yes

Recessed

400

PUF

Ucrete (3.5mm thk)

Ucrete Coving

NA

NA

Panel door

2.0m X 2.70m panel door

Yes

NA

As per standard

As per standard

As per standard

As per standard

NA

NA

Recessed

400

PUF

Ucrete (3.5mm thk)

Ucrete Coving

NA

NA

Panel door

2.0m X 2.70m Powder coated panel door

Yes

NA

As per standard

As per standard

As per standard

As per standard

NA

NA

Recessed

400

PUF

Anti Skid UD 200(3.5 mm thk)

Ucrete Coving

NA

NA

Panel door

2.00m X 2.40m Panel door

Yes

NA

As per standard

As per standard

As per standard

As per standard

YES

YES

Recessed

400

Ucrete Coving

NA

NA

Panel door

2.0 m X 2.3.5m Powder coated Door With Vision Panel

Yes

NA

As per standard

As per standard

As per standard

As per standard

NA

NA

Recessed

400

Panel door

2.0 m X 2.3.5m Powder coated Door With Vision Panel

NA

Recessed

400

Recessed

401

Sandwic h Puff 3.5m Panel Walkable Ceiling

Walkable

PUF

PUF

Ucrete (3.5mm thk)

Sandwic h Puff Panel Walkable Ceiling

Walkable

PUF

PUF

Ucrete (3.5mm thk)

Ucrete Coving

NA

NA

Yes

NA

As per standard

As per standard

As per standard

As per standard

NA

Walkable

PUF

PUF

Ucrete (3.5mm thk)

Coving ucrete

NA

NA

2.0 m X 2.3.5m Powder coated Door With Vision Panel

Yes

NA

As per standard

As per standard

As per standard

As per standard

Yes

Walkable

PUF

PUF

VDF-Anti skid

NA

NA

Sliding door(2 X 2.3.5m )

Yes

NA

As per standard

As per standard

As per standard

As per standard

Yes

Yes

Recessed

402

Walkable

PUF

PUF

Ucrete (3.5mm thk)

Coving ucrete

NA

NA

Yes

NA

As per standard

As per standard

As per standard

As per standard

Yes

Yes

Recessed

403

Walkable

PUF

PUF

Ucrete (3.5mm thk)

Coving ucrete

NA

NA

Powder coated door(2 X 2.3.5m )

Yes

NA

As per standard

As per standard

As per standard

As per standard

Recessed

404

Ucrete (3.5mm thk)

Ucrete Coving

NA

NA

2.0 m X 2.3.5m Powder coated Door With Vision Panel

Yes

NA

As per standard

As per standard

As per standard

As per standard

Recessed

400

Recessed

400

Toughen glass window both side on alternate panels

NA

As per standard

Recessed

400

Recessed

400

5m

Cream handling room-Cake

Mez-2

3.5m

Egg Handling -Critical cake

Mez-2

3.5m

Egg liquid storage-Cake

Mez-2

3.5m

Sandwic h Puff Panel Walkable Ceiling Sandwic h Puff Panel Walkable Ceiling Sandwic h Puff Panel Walkable Ceiling Sandwic h Puff Panel Walkable Ceiling

20

5M X 4M

3.6 X 6.2 m

14.4

3.6 X 4 m

2

24

6M X 4M

Margarine roomCake

Mez-2

3.5m

2

63.75

7.5M X 8.5M

Bulk handling unit-Chocofills

RM area

6m

Sandwic h Puff Panel Walkable Ceiling

Walkable

PUF

PUF

3m

Sandwic h Puff Panel Walkable Ceiling

Walkable

PUF

PUF

NA

NA

Walkable

PUF

PUF

Ucrete (3.5mm thk)

Ucrete Coving

NA

NA

Walkable

PUF

PUF

Ucrete (3.5mm thk)

Ucrete Coving

NA

NA

NA NA

NA NA

Recessed Recessed

400 400

NA

NA

Recessed

400

NA NA NA NA NA NA

NA NA NA NA NA NA

Recessed Recessed Recessed Recessed Recessed Recessed

400 400 400 400 400 400

18

1

16

1

Electrical room 15

7.5 x 2

RM area-Near lif

3.5m

Butter room 75

10M X 7.5M

250

45 32

250 Sq Mtrs 9M X 5M 8M X 4M

Mez-1

Under Mez-1 Biscuit Grinding Mez-1 Chemical Sieving Mez-1

22 80 84 30 40 20 20

5.5M X 4M 10M X 8M 14M X 6M 7.5M X 4M 8M X 5M 5M X 4M 5M X 4M

Chemical Mez-1 Weighment Choco cream RM room Fumigation room Eng Stores-Zone-1 Sifter room RM Dispatch office near 33 grid Engineering store Under Mez-2 Under Mez-2 DH room 1 Under Mez-2 DH room 2

Forming areaChocofills

6 17

PUF

PUF

Ucrete (3.5mm thk)

22.3

2

13

Wall / Wall / Partition Partition Flooring material finish

As is

As is 3 cuts for chimney

10

False ceiling

3.5 m

Sandwic h Puff Panel Walkable Ceiling Sandwic h Puff Panel Walkable Ceiling

Panel door

NA

Internal acccess from Bulk handling to electrical panel

Panel door

2.0 m X 2.3.5m Powder coated Door With Vision Panel

Toughen glass PVC strips ,Between oven to Forming area 1.2 m window both side on door required (2 no's ) alternate panels

Yes

NA

Cascade

Airlock

Bubble

Higher pressure on one side & lower on other Higher pressure in Airlock side & lower on both side

Doors

sink Lower pressure in Airlock & Higher on both side

Worker entry(Personnel air lock)

Material (Material Air lock)

Remark

Should open on higher pressure side

Should open on higher pressure side

It will help to close th door

Alarm & interlock should be provided to ensure only one door is opened at a time As per STD

As per STD

Higher air changes helps to remove contaminants entered from outside

Empty

Empty

Should be kept empty

Pressure difference between rooms

10-15 Pascals

10-15 Pascals

Door size

1.2 X 2.4 m

2 X 2.4 m

Air curtain

Required

Required

ACPH Equipment

Cake line-Mixing Premixer for sponge - NPSP 0400 Chiller Turbo emulsifier + Buffer tank Depositor

Cake line-Packing Enrober+cooling tunnel Cooling conveyor Packing area Cream preparation Premixer - NPCR 0200 (Post oven) Turbo emulsifier + Buffer tank (Post oven Chiller (Post oven) Working Table - ATBW 1200 Total Premixer Chiller Turbo emulsifier + Buffer tank Load factor Use factor Diversity factor Demand factor Utilization factor

Connected Load(KW) 14 4 16 36

HVAC System Loads Forming area -Clean room Requirement - Temp ( 22 - 25 deg C) Running Load(KW) 14 2.8 11.2 25.2 Packing area -Clean room 1,00,000 Requirement - Temp ( 22 - 25 deg C)

135 40 79

121.5 28 55.3

12 10 4 10

8.4 10 2.8 7

360

286

14 4 16

Motor + heater Motor + heater Motor + heater

Connected /Demand Demand factor X Load factor

VAC System Loads ing area -Clean room ent - Temp ( 22 - 25 deg C) Manpower 10

Lighting load 1.5 W/ sq f

Heating load(KW)

7.8

area -Clean room 1,00,000 ent - Temp ( 22 - 25 deg C) 1.5 W/ sq f 4 2 7 2

19.68

25

27.48

0.7 0.9 0.9 Diversity for all motors Lighting HVAC Heaters

0.8 0.9 0.8

of oven band

Product

Length of Oven

30

m

Baking Time

5

min

1.25

Cp Incoming temp Desired Temp

2600 j/kg k 40 Deg C 25 Deg C 1250

Speed Mass of band Cp T Heat

Power

6 113.04 0.46 15 779.98

7.8

m/min Kg KJ/KgK C KJ

Rate

0.5047222222 kg/sec 19684.166666667 J/s 19684.166666667 j/s 19.6841666667 Kw

19684.17 7086300 7086.3

20.83333

Joule/sec

Cake line-Mixing Mixer-500 kg (2 no's ) Continuous mixer with Premixer & buffer tank Depositor Moulder+Webs Load factor Use factor Diversity factor Demand factor Utilization factor

HVAC System Loads Forming area Requirement - Temp ( 22 - 25 deg C) Connected Load(KW) Running Load(KW) 85 68 130 104 34 27.2 40 40

Connected /Demand Demand factor X Load factor

g C) Manpower 6

Heating load(KW) Lighting load 1.5 W/ sq f of oven band

8.1 6 Diversity for all motors Lighting HVAC Heaters

Length of

50

m

Baking Tim

10

min

8.12475 0.8 0.9 0.8

5 Speed m/min Mass of ba 141.30 Kg 0.46 KJ/KgK Cp 15 T C 974.97 Heat KJ

Power

8.1

Rate

Cake line-Mixing Premixer for sponge - NPSP 0400 Chiller Turbo emulsifier + Buffer tank Depositor Total Cake line-Packing Enrober+cooling tunnel Cooling conveyor Packing area Premixer - NPCR 0200 (Post oven) Turbo emulsifier + Buffer tank (Post o Chiller (Post oven) Working Table - ATBW 1200 Total Oven MHU & SHU

Forming /mixing room Connected Load(KW) 14 4 16 36 70 Packing area 135 40 79 12 10 4 10 290 Oven area 30 Bulk handling unit 30

DF 0.7 0.7 0.7 0.7

0.9 0.7 0.7 0.7 0.7 0.7 0.7

0.9 0.7

Running Load(KW) 9.8 2.8 11.2 25.2 49

121.5 28 55.3 8.4 10 2.8 7 233 27 21