JR INTERNATIONAL CO.,LTD. 316, HYUNGJIN PLAZA, 313-3, KANSUCK-DONG, NAMDONG-KU, INCHON CITY, KOREA. TEL: 82-32-437-0016 FAX: 82-32-437-0017 CELLPHONE:82-10-9977-9853 E-MAIL:
[email protected]
Quotation for SPIRAL FIN TUBE WELDING MACHINES
1. SUBJECT : SPIRAL FIN TUBE WELDING MACHINE (240 KW, Tube length : 5~23 m, Tube O.D: 22~78.3 mm, Carriage type) 2. Q’TY : 1SETS 3. SCOPE OF WORKS - Finning machine including aux. equipments. - H.F Resistance welder & electric panel. - Rust protection & Packing. - Spare Parts. - 6Months Consumable Goods. - Installation & commissioning. - Training. (maintenance, operating) - Excluded : - Dust Collector & duct line. - Electric component & works. - Cooling tower & Piping. - Air compressor & air piping. - Tube Bending M/C - Fin Tube Oil Coating Unit. - Tools. ( JR INTERNATONAL TECH will provide the relevant drawings )
No
Scope
Q’ty
Specification
Unit price (USD)
Amount ( USD)
1
Spiral fin tube welding MC
1 Set
φ78 x 23 ML
328,000
2
H.F Resistance welder & Electric part
1 Set
240KW x 450 KHZ
225,000
3
Packing & Transportation
1 Set
40ft container (10EA)
13,000
4
Spare Part
19,158
5
6Months Consumable
18,779
6
Installation, Commissioning
2 Eng. x 30day
350 USD/Man-day
21,000
7
Training (Operating)
2 Eng. x 30day
350 USD/Man-day
21,000
8
Management & Communication
35,000
TOTAL
680,937
4. TOTAL PRICES :
USD 680,937 $ (FOB Busan Port in Korea)
5. TERMS OF PAYMENT - Irrevocable L/C : 90% - Balance(Trial Run Finish) : 10%
6. DELIVERY (Based on 1 machines) - Within 120 Days(FOB Busan Port in Korea). ⓐ Manufacturing ---------- 75 Days. ⓑ Installation, Trial Run in Factory, Packing, Inland Transportation – 45 Days. - Installation, Trial Run in Customer’s Factory ---------30 Days. - Training for Operating & Maintenance ----------30 Days. 7. VALIDITY OF QUOTATION : Until MAY . 30 .2008
8. FINNING MACHINE PARTS (Per 1 machine) Part name
Specification
Q’ty
Unit price
Amount
(USD)
(USD)
FIN UNCOILER
FIN COIL O.D 1,600mm
2Set
FIN ACCUMULATOR
FIN CAP. 300M
1Set
20,000
FIN SERRATOR
POWER 30HP
1Set
35,000
FIN DANCER
STROKE 900mm
1Set
5,000
TUBE ENTRY CONVEYOR
TUBE SIZE Φ114 x 23ML
1Set
38,000
PINCH ROLLER DEVICE
MAX. TUBE DIA. Φ114
1Set
13,000
BELT SANDER
MAX. TUBE DIA. Φ114
1Set
11,000
FIN WELDING DEVICE
MAX. TUBE DIA. Φ114 40HP
1Set
31,400
CARRIAGE
7.85-1.1 FIN PER INCH
1Set
76,000
RAIL FRAME & TUBE
LENGTH 27,350mm
1Set
82,000
SUPPORTING ROLLER FIN BUTT WELDER UNIT
FIN WIDTH 35mm
1Set
9,000
TOTAL H.F RESISTENCE WELDER & ELECTRIC PANEL
4,000
8,000
328,000 240KW x 450KHZ
1Set
225,000
9. 1 YEAR SPARE PARTS (Per 1 machine) Part name
Size
Q’ty
1. FIN ACCUMULATOR
FIN BRAKE SET
2Set
167
334
2. FIN SERRATOR
Ø70*566L
1EA
200
Φ77xφ7x85
1EA
14
CAM CLUTCH
B-207A
1EA
120
TIMMING BELT
M14x1300L
1EA
35
SJ44
2EA
400
800
BSL25
3Set
278
834
SLIDING METAL
Ø270*Ø320*28L
1EA
RUBBER ROLLER
Ø100*100L
6EA
110
660
SHAFT
Ø35*248L
3EA
56
168
M14x1000L
1EA
5. BELT SANDER
RUBBER ROLLER
Ø100*100L
4EA
110
440
SPLINE UP DOWN ROLLER SET
2EA
278
556
6. FIN WELDING DEVICE
SHAFT SPRING
Unit price (USD)
Amount
(USD)
3. TUBE ENTRY CONVEYOR SCREW JACK 4. PINCH ROLLER DEVICE U-JOINT
TIMMING BELT
278
34
GEARED MOTOR
0.5HP*4P*1/60
1EA
COOLANT HOSE
Ø20*350L
10EA
125*90*100
1EA
167
1Set
167
BACK UP ROLL BRACKET WORM GEAR&WORM SHAFT (DEFORMING WHEEL PART) LM GUIDE BLOCK 7. CARRIAGE BRAKE HOUSING BRAKE PAD
MSA30LASS
2EA
2021S
1Set
10*30*40
10EA
220 28
280
89
178
220
56
560
BRAKE CYLINDER
Ø50*20L
4EA
45
180
WORM GEAR
Ø170*60L
2EA
445
890
1EA
445
Y1225
1EA
778
AIR CYLINDER
Ø30*25L
2Set
TIMMING BELT
M14x1000L
1EA
34
COLLET
1″
1EA
330
COLLET
1 1/4″
1EA
330
COLLET
1 1/2
1EA
330
COLLET
2″
1EA
330
COLLET
2 1/2″
1EA
330
OIL PUMP ROTARY CYLINDER
8. RAIL FRAME & TUBE
56
112
SUPPORTING ROLLER
2Set
1,332
2,664
UCP210
4EA
14
56
Ø50x200L
2Set
78
156
SOL. VALVE
SV 5220
2EA
67
134
SOL. VALVE
SV 3120
2EA
56
112
35B
2Set
170
340
H.F POWER S.C.R
2EA
534
1,068
H.F POWER FUSE
2EA
134
268
TANK CAPACITOR
4EA
178
712
BLOWER FAN
1EA
122
1EA
1,250
DSAI 35-16i
30EA
13
390
DC MOTOR S.C.R MODULE
2EA
89
178
DC MOTOR POWER FUSE
4EA
56
224
DC MOTOR DUST FILTER
4EA
33
132
DC MOTOR CARBON BRUSH
4EA
28
112
ROTARY ENCODER
1EA
ROLLER STAND SET BEARING AIR CYLINDER
9. FIN BUTT WELDER UNIT. KNIFE 10. HIGH FREQUENCY & ELECTRIC
INDUCTION MATCHING TRANS
1st, COIL RECTFIER DIODE
223
GRID RESISTOR
2EA
56
112
Φ6 x 100M
1Roll
35
AIR HOSE
Φ8 x 100M
1Roll
60
AIR HOSE
Φ10 X 100M
1Roll
100
11. ETC AIR HOSE
SPEED CONTROLLER & ONE TOUCH NIPPLE REGULATOR
3/8”
300EA
1
300
2EA
28
56
TOTAL
19,158
10. 6 MONTHS CONSUMABLE (Per 1 machine) ● Produced on 40 pcs/1day (10 Hr) ( Tube diameter : 38.1 mm , Tube length : 20,000 mm, Fin width : 15 mm, Fin thickness : 1.2 mm , Fin pitch 4mm ) ● Total Q’ty : 40 pcs/day x 1 machine x 30day/months x 6months = 7,200 pcs (Carbon Steel)
Part name
Consumption
Total Q,ty
Unit Price
Amount
(USD)
(USD)
FIN ROLLER
10pcs / ea
720EA
SERRATE CUTTER
200pcs / ea
36EA
133.00
4,788
KNURLING ROLLER
2000pcs/ea
4EA
22.00
88
SAND PAPER
4pcs / sheet
1,800EA
1.60
2,880
FIN TIP HOLDER
500pcs / ea
15EA
11.00
165
TUBE TIP HOLDER
500pcs / ea
15EA
11.00
165
FIN TIP
10pcs / ea
720EA
1.40
1,008
TUBE TIP
10pcs / ea
720EA
2.20
1,584
BACKUP ROLLER
300pcs/ea
24EA
12.20
293
WHEEL PAPER
20pcs/ea
360EA
1.10
396
FIN TIP AIR CYLINDER
500pcs/ea
14EA
33.30
466
TUBE TIP AIR CYLINDER
500pcs/ea
14EA
33.30
466
TOTAL
9.00
6,480
18,779
11. REMARKS - WE WILL SUPPLY DRAWINGS, SPECIFICATION OF PURCHASING EQUIPMENTS, INSTALLATION AND TOOLS AND CONSUMABLES (CUTTING WHEELS AND FIN & TUBE HOLDER, ETC.) - WE WILL SUPPLY A NOTE BOOK COMPUTER WITH SOFTWARE KEY FOR THE PROGRAM. - SOFTWARE & PANEL OPERATOR CAN USE ONLY ENGLISH LANGUAGE. - MACHINES ARE PROTECTED AGAINST ELECTRIC FAULT OUT ON ELECTRICITY LINE. - MACHINES COMPLY WITH CHARACTERISTIC OF ELECTRICITY IN USER.
12. INFORMATION IN DETAIL a. Followings are excluded in quotation (USER Scope) - Dust Collector & duct line. - Electric component & works. - Cooling tower & Piping. - Air compressor & air piping. - Tube Bending M/C - Fin Tube Oil Coating Unit. ( JR INTERNATIONAL TECH will provide the relevant drawings ) b. After – Service & Guarantee - 24-Month(2 years) guaranteed after installation in your plant. - 2,000-hour guaranteed for Vacuum Tubes, but we can’t guarantee in case of customer’s faults or natural disaster. - After-Service without compensation is limited to 4 times, and J-TECH should pay for the expense (Air tickets round trip), meals & hotel for 2 times, and USER should pay for the expense for next 2 times. - If you ask for more after-services, USER should pay the Cost of parts, Service-visit at the rate of $ 350 USD /day per one engineer, and expense for air ticket(round trip), hotel & meals for service-visit. - In case the machine out of order due to our fault, we provide you with the components for no cost of USER for 1 year.
c. Installation & Training - Required number of people for installation in USER plant: 10 men a. JR INTERNATIONAL TECH : 2 Men b. From the USER: 10 men (electric-2, install the machine-8) - Period of installation is 30 days, and if there is 3days additional period because of conditions, then expense of Shall be paid by USER. - 1 Engineer will be sent for repair & maintenance training for 30 days. (not for production training) ※ Training for maintenance The USER should offer ---- Notebook computer Pentium4 1 PC One Electric PLC Programmer who can use Mitsubishi PLC 1 Mechanical Engineer ※ Training for operation ---- 2 people for 30 days. The USER should offer ---- 2 assistant for 1 machine. ※ Non-free training If required the additional training, USER shall pay to JR INTERNATIONAL TECH with $ 350 USD /man/day, and supply the all expenses such as hotel, meals & other.
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