Quotation

  • November 2019
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JR INTERNATIONAL CO.,LTD. 316, HYUNGJIN PLAZA, 313-3, KANSUCK-DONG, NAMDONG-KU, INCHON CITY, KOREA. TEL: 82-32-437-0016 FAX: 82-32-437-0017 CELLPHONE:82-10-9977-9853 E-MAIL: [email protected]

Quotation for SPIRAL FIN TUBE WELDING MACHINES

1. SUBJECT : SPIRAL FIN TUBE WELDING MACHINE (240 KW, Tube length : 5~23 m, Tube O.D: 22~78.3 mm, Carriage type) 2. Q’TY : 1SETS 3. SCOPE OF WORKS - Finning machine including aux. equipments. - H.F Resistance welder & electric panel. - Rust protection & Packing. - Spare Parts. - 6Months Consumable Goods. - Installation & commissioning. - Training. (maintenance, operating) - Excluded : - Dust Collector & duct line. - Electric component & works. - Cooling tower & Piping. - Air compressor & air piping. - Tube Bending M/C - Fin Tube Oil Coating Unit. - Tools. ( JR INTERNATONAL TECH will provide the relevant drawings )

No

Scope

Q’ty

Specification

Unit price (USD)

Amount ( USD)

1

Spiral fin tube welding MC

1 Set

φ78 x 23 ML

328,000

2

H.F Resistance welder & Electric part

1 Set

240KW x 450 KHZ

225,000

3

Packing & Transportation

1 Set

40ft container (10EA)

13,000

4

Spare Part

19,158

5

6Months Consumable

18,779

6

Installation, Commissioning

2 Eng. x 30day

350 USD/Man-day

21,000

7

Training (Operating)

2 Eng. x 30day

350 USD/Man-day

21,000

8

Management & Communication

35,000

TOTAL

680,937

4. TOTAL PRICES :

USD 680,937 $ (FOB Busan Port in Korea)

5. TERMS OF PAYMENT - Irrevocable L/C : 90% - Balance(Trial Run Finish) : 10%

6. DELIVERY (Based on 1 machines) - Within 120 Days(FOB Busan Port in Korea). ⓐ Manufacturing ---------- 75 Days. ⓑ Installation, Trial Run in Factory, Packing, Inland Transportation – 45 Days. - Installation, Trial Run in Customer’s Factory ---------30 Days. - Training for Operating & Maintenance ----------30 Days. 7. VALIDITY OF QUOTATION : Until MAY . 30 .2008

8. FINNING MACHINE PARTS (Per 1 machine) Part name

Specification

Q’ty

Unit price

Amount

(USD)

(USD)

FIN UNCOILER

FIN COIL O.D 1,600mm

2Set

FIN ACCUMULATOR

FIN CAP. 300M

1Set

20,000

FIN SERRATOR

POWER 30HP

1Set

35,000

FIN DANCER

STROKE 900mm

1Set

5,000

TUBE ENTRY CONVEYOR

TUBE SIZE Φ114 x 23ML

1Set

38,000

PINCH ROLLER DEVICE

MAX. TUBE DIA. Φ114

1Set

13,000

BELT SANDER

MAX. TUBE DIA. Φ114

1Set

11,000

FIN WELDING DEVICE

MAX. TUBE DIA. Φ114 40HP

1Set

31,400

CARRIAGE

7.85-1.1 FIN PER INCH

1Set

76,000

RAIL FRAME & TUBE

LENGTH 27,350mm

1Set

82,000

SUPPORTING ROLLER FIN BUTT WELDER UNIT

FIN WIDTH 35mm

1Set

9,000

TOTAL H.F RESISTENCE WELDER & ELECTRIC PANEL

4,000

8,000

328,000 240KW x 450KHZ

1Set

225,000

9. 1 YEAR SPARE PARTS (Per 1 machine) Part name

Size

Q’ty

1. FIN ACCUMULATOR

 

 

FIN BRAKE SET

 

2Set

167

334

2. FIN SERRATOR

 

 

 

 

Ø70*566L

1EA

200

Φ77xφ7x85

1EA

14

CAM CLUTCH

B-207A

1EA

120

TIMMING BELT

M14x1300L

1EA

35

SJ44

2EA

400

800

 

 

 

 

BSL25

3Set

278

834

SLIDING METAL

Ø270*Ø320*28L

1EA

RUBBER ROLLER

Ø100*100L

6EA

110

660

SHAFT

Ø35*248L

3EA

56

168

M14x1000L

1EA

5. BELT SANDER

 

 

 

 

RUBBER ROLLER

Ø100*100L

4EA

110

440

SPLINE UP DOWN ROLLER SET

 

2EA

278

556

6. FIN WELDING DEVICE

 

 

 

SHAFT SPRING

Unit price (USD)

Amount  

(USD)

 

3. TUBE ENTRY CONVEYOR SCREW JACK 4. PINCH ROLLER DEVICE U-JOINT

TIMMING BELT

278

34

GEARED MOTOR

0.5HP*4P*1/60

1EA

COOLANT HOSE

Ø20*350L

10EA

125*90*100

1EA

167

1Set

167

BACK UP ROLL BRACKET WORM GEAR&WORM SHAFT (DEFORMING WHEEL PART) LM GUIDE BLOCK 7. CARRIAGE BRAKE HOUSING BRAKE PAD

  MSA30LASS

2EA

  2021S

1Set

10*30*40

10EA

220 28

280

89

178

 

  220

56

560

BRAKE CYLINDER

Ø50*20L

4EA

45

180

WORM GEAR

Ø170*60L

2EA

445

890

 

1EA

445

Y1225

1EA

778

AIR CYLINDER

Ø30*25L

2Set

TIMMING BELT

M14x1000L

1EA

34

COLLET

1″

1EA

330

COLLET

1 1/4″

1EA

330

COLLET

1 1/2

1EA

330

COLLET

2″

1EA

330

COLLET

2 1/2″

1EA

330

OIL PUMP ROTARY CYLINDER

8. RAIL FRAME & TUBE

 

56

112

 

 

SUPPORTING ROLLER  

  2Set

1,332

2,664

UCP210

4EA

14

56

Ø50x200L

2Set

78

156

SOL. VALVE

SV 5220

2EA

67

134

SOL. VALVE

SV 3120

2EA

56

112

35B

2Set

170

340

H.F POWER S.C.R

 

2EA

534

1,068

H.F POWER FUSE

 

2EA

134

268

TANK CAPACITOR

 

4EA

178

712

BLOWER FAN

 

1EA

122

 

1EA

1,250

DSAI 35-16i

30EA

13

390

DC MOTOR S.C.R MODULE

 

2EA

89

178

DC MOTOR POWER FUSE

 

4EA

56

224

DC MOTOR DUST FILTER

 

4EA

33

132

DC MOTOR CARBON BRUSH

 

4EA

28

112

ROTARY ENCODER

 

1EA

ROLLER STAND SET BEARING AIR CYLINDER

9. FIN BUTT WELDER UNIT. KNIFE 10. HIGH FREQUENCY & ELECTRIC

INDUCTION MATCHING TRANS

1st, COIL RECTFIER DIODE

223

GRID RESISTOR

 

2EA

56

112

Φ6 x 100M

1Roll

35

AIR HOSE

Φ8 x 100M

1Roll

60

AIR HOSE

Φ10 X 100M

1Roll

100

11. ETC AIR HOSE

SPEED CONTROLLER & ONE TOUCH NIPPLE REGULATOR

3/8”

300EA

1

300

2EA

28

56

TOTAL 

19,158

10. 6 MONTHS CONSUMABLE (Per 1 machine) ● Produced on 40 pcs/1day (10 Hr) ( Tube diameter : 38.1 mm , Tube length : 20,000 mm, Fin width : 15 mm, Fin thickness : 1.2 mm , Fin pitch 4mm ) ● Total Q’ty : 40 pcs/day x 1 machine x 30day/months x 6months = 7,200 pcs (Carbon Steel)  

 

 

Part name

 

Consumption

Total Q,ty

Unit Price

Amount

(USD)

(USD)

FIN ROLLER

10pcs / ea

720EA

SERRATE CUTTER

200pcs / ea

36EA

133.00

4,788

KNURLING ROLLER

2000pcs/ea

4EA

22.00

88

SAND PAPER

4pcs / sheet

1,800EA

1.60

2,880

FIN TIP HOLDER

500pcs / ea

15EA

11.00

165

TUBE TIP HOLDER

500pcs / ea

15EA

11.00

165

FIN TIP

10pcs / ea

720EA

1.40

1,008

TUBE TIP

10pcs / ea

720EA

2.20

1,584

BACKUP ROLLER

300pcs/ea

24EA

12.20

293

WHEEL PAPER

20pcs/ea

360EA

1.10

396

FIN TIP AIR CYLINDER

500pcs/ea

14EA

33.30

466

TUBE TIP AIR CYLINDER

500pcs/ea

14EA

33.30

466

TOTAL

9.00

6,480

18,779

11. REMARKS - WE WILL SUPPLY DRAWINGS, SPECIFICATION OF PURCHASING EQUIPMENTS, INSTALLATION AND TOOLS AND CONSUMABLES (CUTTING WHEELS AND FIN & TUBE HOLDER, ETC.) - WE WILL SUPPLY A NOTE BOOK COMPUTER WITH SOFTWARE KEY FOR THE PROGRAM. - SOFTWARE & PANEL OPERATOR CAN USE ONLY ENGLISH LANGUAGE. - MACHINES ARE PROTECTED AGAINST ELECTRIC FAULT OUT ON ELECTRICITY LINE. - MACHINES COMPLY WITH CHARACTERISTIC OF ELECTRICITY IN USER.

12. INFORMATION IN DETAIL a. Followings are excluded in quotation (USER Scope) - Dust Collector & duct line. - Electric component & works. - Cooling tower & Piping. - Air compressor & air piping. - Tube Bending M/C - Fin Tube Oil Coating Unit. ( JR INTERNATIONAL TECH will provide the relevant drawings ) b. After – Service & Guarantee - 24-Month(2 years) guaranteed after installation in your plant. - 2,000-hour guaranteed for Vacuum Tubes, but we can’t guarantee in case of customer’s faults or natural disaster. - After-Service without compensation is limited to 4 times, and J-TECH should pay for the expense (Air tickets round trip), meals & hotel for 2 times, and USER should pay for the expense for next 2 times. - If you ask for more after-services, USER should pay the Cost of parts, Service-visit at the rate of $ 350 USD /day per one engineer, and expense for air ticket(round trip), hotel & meals for service-visit. - In case the machine out of order due to our fault, we provide you with the components for no cost of USER for 1 year.

c. Installation & Training - Required number of people for installation in USER plant: 10 men a. JR INTERNATIONAL TECH : 2 Men b. From the USER: 10 men (electric-2, install the machine-8) - Period of installation is 30 days, and if there is 3days additional period because of conditions, then expense of Shall be paid by USER. - 1 Engineer will be sent for repair & maintenance training for 30 days. (not for production training) ※ Training for maintenance The USER should offer ---- Notebook computer Pentium4 1 PC One Electric PLC Programmer who can use Mitsubishi PLC 1 Mechanical Engineer ※ Training for operation ---- 2 people for 30 days. The USER should offer ---- 2 assistant for 1 machine. ※ Non-free training If required the additional training, USER shall pay to JR INTERNATIONAL TECH with $ 350 USD /man/day, and supply the all expenses such as hotel, meals & other.

--- THE END --

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