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OFFICE:
TITAS APARTMENT,
09932896897,09933397896
G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
MCE /EC/TK/09 - 10/07
Revised 1
Date 08.08.2009
M/S CHANDWA CERAMIC WORKS CHANDWA Dist. LATHAHAR. JHARKHAND. Kind Attend.
Mr. Rahul Kr. Singh./ Jthika Singh
Dear Sir, With reference to the discussion we had with you on 04 08 2009. You asked a Technical Data and Estimation for the Tunnel Kiln of capacity of 20Mt to 30Mt per day at the Temp. of 1400 C to1500 C as follows and break up given in attached sheet . This cost excluding Taxes, Service Taxes, Freight, Oil Painting, Shed, and DG. Set, Water, Power, Welding Rod, Oxygen Gas, Civil work, Electrical panel board Etc. You have to provide welding machine, Gas cutting set and tools and tackle for erection. You have to provide accommodation to our technicians and engineers at your end. Free of cost. Payment an advance of 30% of total cost of labor charges before start of the job for mobilization and rest as job proceeds every fortnight. Hope you will find our offer very authentic and competitive and favor as with the order for the same. Thanking you, Yours Faithfully, PROSENJIT SARKAR. Metalux Consultant Engineers.
PROSENJIT SARKAR METALUX CONSULTANT ENGINEERS TITASH APARMANT 3RD.Floor T - 7 GOPALPUR 713304 ASANSOL BURDWAN WEST BENGAL 09933397896 09932896897
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS TECHNICAL SPECIFICATION TUNNEL KILN CAPACITY 20 to 30 MT. PER DAY Length of the kiln :-
51.000mtr.
30 kiln car
Pre Heating Zone :-
22.100mtr.
13 kiln car
Cooling Zone
:-
18.700mtr.
11 kiln car
Firing Zone
:-
10.200mtr.
06 kiln car
Dryer length
:-
18.000mtr.
10 kiln car
Total Kiln Car required :-
75Nos.
Area required
:-
60mtr. length x 20mtr. width x 7mtr. height.
Burner required
:-
Temperature
:-
08 burners. 04 burners each side. F. Oil 08 burners 04 burners each side. Gas burner 1450°C
The constructional aspects of a high temperature Tunnel Kiln suitable for producing pilot scale for firing all sort of Refractory, High Alumina ceramics. The kiln is an open flame gas fired kiln. Side fired into gaps to fire high grade refractory around 1450°C / 1500°C. The kiln has a length of approximately 51.000mtr. with an out put 20mt. to 30mt. Per day.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE:
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
1.
Definition
periodic pushing type continuous Tunnel Kiln with out under ground Tunnel.
2.
Working Temp
Continuous Operative Temp. 1450 Deg. C Maximum achievable Temp. 1500 Deg. C
3.
Capacity
4.
Kiln Dimension (inside)
(a) Length = 51.000mtr. (b) Width = 1.2mtr. (c) Height = 2.25mtr. from floor 1.11mrt. firing zone
5.
Kill Dimension (Outside)
(a) Length = 51.000mtr. (b) Width = PHZ & CZ = 2.831mtr. FZ = 3.290mtr. (c) Height = 2.900mtr.
6.
20MT to 30MT per day (600 to 900 MT per month )
Car Dimension
(a) Chassis = 1700 x 1120mtr. (b) Refractory = 1680 x 1160mrt.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE:
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
7.
Loading Density
Solid Bricks of 2.3 to 2.4 BD 2.2 to 2.5mt depending on shapes Insulation Bricks can also be fired.
8.
Pushing
(a) Periodic pushing (b) Mechanical pusher (c) Variable rate of pushing 10 car to 16 cars / day.
9.
No. of Burners
08 on each side Furnace Burners and gas 16 burners in total.
I
10.
Type of Burner
Low pressure air atomization burner1500°C capacity 12lt.
11.
Approx F Oil Consumption
2.6 ltrs. at 1500° temp. 2.1 ltrs. at 1450°C 1.8 ltrs. at 1400°C 1.4 ltrs. at 1350°C
12.
Approx coal consumption
13.
Temperature Control
4mt. to 6mt. per day depending upon coal .
with a set of 6 Thermo Couples R type 3 in firing zone, K type 2 in Preheating zone 1 in Cooling zone.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
14.
Drier.
Length 18mtr. Width inside 1.260, outside 2.mtr. with 10 cars. At 120°C to 150°C
15.
Space Required
60mtr. Long 20mtr. Width 7 to 8mtr Height.
16.
Civil Foundation
Floor area Brick soling and 3” PCC.
17.
Electrical
Main panel board with bass bar and control board.
18.
Kiln Data.
30 effected cars in kiln, 10 car in drier
19.
Firing schedule
Firing cycle 70 hours. Car 01 car at every 70mit. / 90mit.
20.
Atmosphere
Oxidation
21.
Power load.
70 HP
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE:
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
22.
Combustion air
Primary fan 1500cfm x 32”Swg at ambient temp.
23. Secondary air
900cfm x 14”Swg at ambient temp.
24. Exhaust Blower
6000cfm x 12”Swg at 250C temp in let.
25.
Wire cooling
26.
Exit and Entrance
3200cfm x 10”Swg at 3250C temp in let.
1500cfm x 6”Swg at ambient temp.
27. Track cooling
1500cfm x 6”Swg at ambient temp. through Rat hole built under walls at foundation level from front of main zone to start of cooling zone to allow passage of shop air. If required
28.
The kiln flue gas is re cycled in drier for pre maturity of bricks and the rest waste gas having temp. of 60°C will go out of the chimney.
Exhaust Gas
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
EQUIPMENT FOR TUNNEL KILN AND DRIER OF 20MT TO 30MT PER DAY APPROX ESTIMATION OF THE PROJECT EXCEPT SHED. 1. ANNEXURE – I
Iron steel for kiln structural
6,69,676 = 00
2. ANNEXURE – II
Iron for pipe line
4,26,867= 00
3. ANNEXURE – III
Iron for kiln car 75nos.
3,97,776= 00
4. ANNEXURE – IV
Iron for transfer trolley
21,350= 00
5 ANNEXURE – V
Iron for re cooperator
79,460 = 00
6 ANNEXURE – VI
Bolts and Nuts
40,320 = 00
7 ANNEXURE – VII
Pusher machine
1,86,645 = 00
8 ANNEXURE – VIII
Winch machine
1,31,250 = 00
9 ANNEXURE – IX 10 ANNEXURE – X
Items of out sourced
11,11,250 = 00
Blower Equipments
4,00,000 = 00
11 ANNEXURE – XI Refractory Bricks
37,00,000 = 00
12. ANNEXURE – XII Resorver and Day tank
68,775= 00
13. ANNEXURE – XIII Burner Equipment Technical Supervision, Fabrication Refractory Laying and all other works Civil Foundation.
5,00,000 = 00 . Except Electrical and
14,00,000 = 00 TOTAL
RS.
______________ 91,33,369 = 00
All the rates may be differ as per present market price.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE -I IRON STEEL REQUIRED FOR KILL STRUCTURE Sly.
Description.
Specific.
No of piece.
Weight kg.
1.
ISMB 125
2.7mtr. x for buck stay
64
2246
2.
ISMC 100
50mtr. x for rail sleeper
01
470
3.
ISMC 150
100mtr. x for skewback
01
1500
4.
MS Round 25mm
3.6mtr. x for tie rod
32
426
5.
MS Pipe 38mm
10mtr. x for tie rod
01
50
6.
MS Rail 30 Lbs
500mtr. x for kiln track
01
8500
7.
ISA 65 x 65 x 6
50mtr. x for burner support
01
290
8.
Flat 40 x 16
20mtr. x for fish plate
01
100
9.
HR Sheet (1250 x 2500 x 3mm the.) for firing zone
16
1236 _____ 14818
TOTAL Iron Steel Required 6.318 MT @ 32/- Rs. 2,02,176/MS Rail 30 lbs 8.500 MT @ 55/- Rs. 4,67,500/Total Rs. 6,69,676/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS ANNUXURE - II REQUIRMENT OF MS PIPE FOR DUCKTING
Sly.
Description
Specific
No of Piece
Weight
1.
MS Pipe NB 16” Diaz.
48mtr.for exhaust
01
3617
2.
MS Pipe NB 12” Diaz
42mtr. for combustion
01
2061
3.
MS Pipe NB 10” Diaz
48mtr. for hot air
01
1808
4.
MS Pipe NB
64mtr. for rapid cooling 01
1500
5.
MS Pipe NB 4” Diaz
6.
6” Diaz
01
90
MS Plat 1000 x 1000 x 16mm the for base plate
01
250
7.
MS Plat 1250 x 2500 x 10mm the. For flange
02
490
8.
MS Plat 1250 x 2500 x 08mm the .for flange
02
390
04
294 ________ 10400
9.
06mtr. for burner
MS Plat 1250 x 2500 x 05mm the for Sq to round
TOTAL Pipe required 8.976 Mt.@ 42/- Rs. 3,76,992/MS plate 1.425 Mt @ 35/- Rs. . 49,875/Total Rs. 4,26,867/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE - III IRON STEEL REQUIRED FOR 75 Nos. OF KILN CAR Sly.
Description
Specific
Nos. of Piece
Weight
01.
ISMC 125
1.7
150
2448
02.
ISA 65 x 65 x 6
1.7
150
1479
03.
ISA 65 x 65 x 6
1.2
150
1050
04.
ISA 50 x 50 x 6
1.2
150
870
05.
Tee 40 x 40 x 40x 6
1.2
270
450
06.
Deck Plat 1.2 x 1.7 x 3mm the.
75
3603
07.
Skirt Plate 1.7 x 0.15 x 5mm the
150
1501
08.
Flat 65 x 12 mm the
01
551
90mtr.
TOTAL
______ 11952
Iron Steel Required 6.848 tm @ 32/- Rs. 2,19,136/MS plate Required 5.104 tm @ 35/- Rs. 1,78,640/Total Rs. 3,97,776/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE - III IRON STEEL REQUIRED FOR 75 Nos. OF KILN CAR Sly.
Description
Specific
Nos. of Piece
Weight
01.
ISMC 125
1.7
150
2448
02.
ISA 65 x 65 x 6
1.7
150
1479
03.
ISA 65 x 65 x 6
1.2
150
1050
04.
ISA 50 x 50 x 6
1.2
150
870
05.
Tee 40 x 40 x 40x 6
1.2
270
450
06.
Deck Plat 1.2 x 1.7 x 3mm the.
75
3603
07.
Skirt Plate 1.7 x 0.15 x 5mm the
150
1501
08.
Flat 65 x 12 mm the
01
551
90mtr.
TOTAL
______ 11952
Iron Steel Required 6.848 tm @ 32/- Rs. 2,19,136/MS plate Required 5.104 tm @ 35/- Rs. 1,78,640/Total Rs. 3,97,776/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE -V
STANLESS STEEL FOR RECUPERATOR
Sly.
Description
Specific
No of Piece
01.
SS-304 Plate
800 x 1000 x 8mm thk.
02.
MS
1250 x 2500 x 5mm the
03.
SS & MS combined welding rod
Plate
04 03
Weight 204 580
03 Packet
MS plate 580kg @ 40/- Rs. 20,300/SS plate 204kg @ 290/- Rs. 59,160/TOTAL Rs. 79,460/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE:
TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE - VI NUTS AND BOLTS AND WASHERS Sly.
Size.
Qty.
01.
Bolt 5/16” x 1” long full thread
35 kg
02.
Bolt ½” x 1” long full thread
30kg
03.
Bolt ½” x 2.1/2” long full thread
37kg
04.
Bolt ½” x 6” long full thread
27kg
05.
Bolt 5/8” x 2.1/2” long full thread
312kg
06.
Nut 5/16”
1.5kg
07.
Nut ½”
38kg
08.
Nut 5/8”
110kg
09
Nut 1”
20kg
10.
Washer
½”
20kg
11.
Washer
5/8”
125kg
12.
Washer
1”
65kg
13.
Asbestos rope 5/8”
20kg 840kgs.
Nuts & bolts 840kgs @ 48/- Rs. 40,320/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE:
TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE -VII PUSHER MECHANICAL TYPE Sly.
Description
No.
01.
Cast Steel block as per drug no. mice 01
06
02.
Cast Steel block as per drug no. mice 02
04
03.
EN-8 Shirt as per drug no. mice 03 (at site)
05
04.
Spur Gear 38T and Spur Pinion 10T drug 04
01 Set
05.
Spur Gear 102T and Spur Pinion 20T drug 06
01 Set
06.
Spur Gear 78T and Spur Pinion 16T drug 07
01 Set
07.
Spur Gear 53T and Spur Pinion 13T drug 08
01 Set
08.
Rack pinion 12T as per drug 05
08
09.
Ball bearing 6006 6pcs, 6305 2pcs, and 6307 2pcs
10
10.
Base frame ISMC 75 x 40 x
10mtr
11.
Base support ISMB 250 x 125 x
10mtr
12.
Gear Box 1:40 radicand U 500
01
13
Motor 1HP 1440 RPM
01
14.
Tier coupling 8”
01
Amount Approx Rs. 1,86,645/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT,
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE _VIII WINCH MOTORISED Sly.
Description
nos.
01.
C.I V-Pulley big as drug mice 11
01
02.
C.I. V-Pulley small as drug mice 11
01
03.
Spur Gear 60T and spur pinion 20t drug 9
04.
Bearing Block SN 512
08
05.
Bearing 22212 K
08
06.
V – Belt
02
07.
MS Feb Drum
01
08.
Spur Gear 78T and spur pinion 16T drug 9
09.
Motor 1HP 960 RPM
01
10.
Wire Rope 5/8” with clamp
45mtr
02 set
02set
Amount Approx Rs. 1,31,250/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT,
G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE – IX ITEM TO BE OUT SOURCED Sly.
Description
nos.
RS.
FOR CAR AND TRANSFER TROLLEY WHEEL 01.
C.I. Wheel
316
2,84,400
02.
C.I. Bearing cover with hole and with out hole
632
56,700
03.
Rail clamp
200
4,400
04.
Cir-clip for 6307 bearing A35
05.
Bearing 6307 re- conditioned
06.
Ceramics Blanket 1260 C .96den 25mmthk
07.
Civil foundation, Equipment foundation etc.
08.
EN-8 Shaft for kiln car as per drg.
350 650 15 rolls
3,000 45,000 18,750 1,50,000
156
1,94,000
ELECTRICAL 1. 2. 3.
Electrical spare parts, switch, indicator etc. Panel board, desk control Electrical cables and earthling, lightning
01. Thermocouple R-type, K-type 02. Welding rods, Gases Amount Approx Rs. 11,11,250/-
3,25,000 4 Sets.
80,000 1,00,000
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT,
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS ANNUXURE X BLOWER EQUIPMENTS Kolkata local company make 1
Flat line Blower TPQZV-020 RVU D DRV with Motor
01 +01 (stand by)
2.
Blower XVWL-020 V-DRV RVU +LVU SS Impeller with Motor
01+01(stand by)
3.
Blower VWJ-002 D DRV RVU with Motor
4.
Blower VWJ-002 D DRV RVU with Motor
02
5.
Blower XVWJ-010 V DRV RVU SS-304 Impeller with Motor
01
6.
Blower VWJ-010 D DRV RVU with Motor
02
01
Add: Packing 4% Add: CED 16% Add: cuss 2% Approx Amount It May Change as per present price
Rest. 4,00,000 = 00
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT,
G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE – XI LIST OF REFRACTORIES FOR TUNNEL KILN Sly.
Description
Qty.
01.
IS 6 230 x 114 x 65 for bottom breathing (rejection)
5500
02.
IS-6 230 x 114 x 75 for sand sealing to car deck (rejection)
47800
03.
IS-8 230 x 114 x 75 for car deck to skew back PHz & CSV.
18100
04.
IS-62D 230 x 114 x 75 for car deck to skew back Fez.
7072
05.
IS-62D 230 x 114 x 75/38 E.A. for Oil and Gas Burner.
1300
06.
IS-62D Skew back bricks type-A for Oil and Gas Burner.
360
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR,
ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
Sl. ]
Description
Qty.
07.
IS-62D 230 x 114 x 75/68 EA. For main Arch Firing Zone
1900
08.
IS-62D Skew back bricks type –B for firing zone.
200
09.
IS-40 D Skew back bricks type-BD for PHZ and CZ.
650
10.
IS- 40 D 230 x 114 x 75/68 EA. for Main Arch PHZ and CZ.
11.
72% Kainite or Culminate 460 x 230 x 75 for burner base.
12.
Insulating HFI 230 x 115 x 75 for back up PHZ, CZ, and FZ.
21100
13.
Insulating vhilwara or rejection for top of Arch filling.
6000
6000
64
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR,
ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
Sl.
Description
Qty.
14.
HFI 230 x 115 x 75 for 3 layer of each car x 75 cars.
24000
15.
IS-8 Dense 230 x 114 x 20 for car’s 3rd layer turn grove.
500
16.
IS-8 Dense Tiles 230 x 420 x100 for 4th layer
1500
17.
Red Bricks for dryer and side filling above arch
25000
18.
Motor Air Setting IS – 8 qlty.
40MT
19.
Motor 72 % Air Setting
25MT
20.
Asbestos Sheet 2000 x 1000 for dryer roof
40Pcs.
21.
90% Castable for burner block fixing
08 bags.
22.
Sand Seal Bricks as per drg.
480 no.
Amount Approx Rs. 37,00,000/- it may change as present price
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304.
BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS ANNUXURE – XII IRON STEEL REQUIRED FOR SERVICE & RESORVER TANK
SL.
Description
01.
Ms. Plate
02.
Ms. Channel 100
03. sets.
Ms. Plate
Specific
Nos of Pcs
1250 x 2500 x 3mmthk 20mtr. Long 1250 x 2500 x 5mm thk.
14
Weight 1030
01
200
06
735
Amount Approx 1.965 Mt. @ 55/- Rs. 68,775 = 00
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
02
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
CREDENTIAL
DATA
01.
Maithan Ceramic Chirkunda 44.200 long Oil fire 1
Year 2001
02.
Maithan Ceramic Chirkunda 44.200 long Oil fire
2
Year 2002
03.
Maithan Ceramic Chirkunda 44.200 long Oil fire
3
Year 2003
04.
Manishree Ceramic Cuttack
05.
Raj Ceramic Ranchi 45.900 long Oil Cum Coal Produced Gas fire
Year 2005
06.
Singhum Refractory Jamshedpur 44.2 long Oil Cum Petroleum Coke fire
Year 2006
07.
Champion Ceramic Champa 34.000 long Petroleum Coke fire
Year 2006
08.
Associate Ceramic Chirkunda 51.0 long Oil Cum Coal Produced Gas fire
Year 2007
09.
Pamposh Ceramic Maithon 45.900 long Oil Cum Coal Produced Gas fire Year 2007
10.
New Bengal Ceramic Jamgram 52.7 long Oil Cum Coal Produced Gas fire
11.
Industrial Associate
12.
Vics Industries Pvt. Ltd. Andra Pradesh 51.0long Oil Cum Producer Gas fire Year 2009
34.000 long Oil fire
Year 2004
Year 2008
Ranigunge 52.7 long Oil Cum Coal Produced Gas fire Year 2008
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS BLOWERS REQUIRED FOR TUNNEL KILN & GAS PRODUCER WESMAN MAKE 1. Combustion blower for oil
1500cfm x 42”Swg at ambient temp. Direct drive 20 HP, 2880 Rpm motor.
2. Atomizing blower for oil
900cfm x 14”Swg at ambient temp. Direct drive 3 HP, 2880 Rpm motor.
3. Exhaust blower for T K.
6000cfm x 12”Swg at 250°C temp in let. V-Belt drive 20 HP, 1440 Rpm motor.
4. Hot air blower for T K.
3200cfm x 10”Swg at 300°C temp in let. V-Belt drive 10 HP, 1440 Rpm motor.
5. Exit curtain blower for T K
1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor.
6. Entrance curtain blower for T K
1500cfm x 6”Swg at ambient temp. Direct drive 2 Hp, 2880 Rpm motor.
7. Rapid cooling blower for T K
1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor.
8. Track cooling blower for T K
1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor.
9. Exhaust gas blower for dryer
3500cfm x 12”Swg at 80°C temp. in let. V-Belt drive 10 HP, 1440 Rpm motor.
Approx amount 9,00,000 = 00
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE – XIII WESMAN MAKE OIL BURNER EQUIPMENTS, HEATING PUMPING UNIT Sl.
Description
Qty.
01.
NA 6526-54-3 Dual Fuel Burner with std CI mounting
08
02.
NA 1813-02A(3/8”) sensitrol Oil Valve
08
03.
1-1/2” Screwed Butterfly Valve with MS Flapper and shaft
08
04.
¾” Screwed Butterfly Valve with MS Flapper and shaft
08
05.
MS Flex Oil Pipe length = 1000mm ½” BSP with connector
08
06.
Reducing Nipple 3/8” x ½”
08
07.
Reducing Nipple ¾” x ½”
08
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
08.
Wesman DPDH-0709 Duplex Oil Pumping / Heating unit ¾”
01
09.
3KW Non-Flameproof outflow
01
10.
12”Water Butterfly Valve STD Port with MS Flapper and Shaft
02
11.
Contactor Box 22 Amps For Pre heater
02
12.
6” Wafer Butterfly Valve STD Port with MS Flapper and shaft
02
13.
MS Air Flex Pipe 1-1/2” x 500mtr. with Connector
14
MS Air Flex Pipe ¾” x 500mtr. with Connector
08
15
Burner block refractory for burner
08
08
Approx Amount Rs. 5,00,000 = 00 for oil burner
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT,
09932896897,09933397896
G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
MCE /EC/TK/09 - 10/07
Revised 1
Date 08.08.2009
M/S CHANDWA CERAMIC WORKS CHANDWA Dist. LATHAHAR. JHARKHAND. Kind Attend.
Mr. Rahul Kr. Singh./ Jthika Singh
Dear Sir, With reference to the discussion we had with you on 04 08 2009. You asked a Technical Data and Estimation for the Tunnel Kiln of capacity of 20Mt to 30Mt per day at the Temp. of 1400 C to1500 C as follows and break up given in attached sheet . This cost excluding Taxes, Service Taxes, Freight, Oil Painting, Shed, and DG. Set, Water, Power, Welding Rod, Oxygen Gas, Civil work, Electrical panel board Etc. You have to provide welding machine, Gas cutting set and tools and tackle for erection. You have to provide accommodation to our technicians and engineers at your end. Free of cost. Payment an advance of 30% of total cost of labor charges before start of the job for mobilization and rest as job proceeds every fortnight. Hope you will find our offer very authentic and competitive and favor as with the order for the same. Thanking you, Yours Faithfully, PROSENJIT SARKAR. Metalux Consultant Engineers.
PROSENJIT SARKAR METALUX CONSULTANT ENGINEERS TITASH APARMANT 3RD.Floor T - 7 GOPALPUR 713304 ASANSOL BURDWAN WEST BENGAL 09933397896 09932896897
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS TECHNICAL SPECIFICATION TUNNEL KILN CAPACITY 20 to 30 MT. PER DAY Length of the kiln :-
51.000mtr.
30 kiln car
Pre Heating Zone :-
22.100mtr.
13 kiln car
Cooling Zone
:-
18.700mtr.
11 kiln car
Firing Zone
:-
10.200mtr.
06 kiln car
Dryer length
:-
18.000mtr.
10 kiln car
Total Kiln Car required :-
75Nos.
Area required
:-
60mtr. length x 20mtr. width x 7mtr. height.
Burner required
:-
Temperature
:-
08 burners. 04 burners each side. F. Oil 08 burners 04 burners each side. Gas burner 1450°C
The constructional aspects of a high temperature Tunnel Kiln suitable for producing pilot scale for firing all sort of Refractory, High Alumina ceramics. The kiln is an open flame gas fired kiln. Side fired into gaps to fire high grade refractory around 1450°C / 1500°C. The kiln has a length of approximately 51.000mtr. with an out put 20mt. to 30mt. Per day.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE:
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
1.
Definition
periodic pushing type continuous Tunnel Kiln with out under ground Tunnel.
2.
Working Temp
Continuous Operative Temp. 1450 Deg. C Maximum achievable Temp. 1500 Deg. C
3.
Capacity
4.
Kiln Dimension (inside)
(a) Length = 51.000mtr. (b) Width = 1.2mtr. (c) Height = 2.25mtr. from floor 1.11mrt. firing zone
5.
Kill Dimension (Outside)
(a) Length = 51.000mtr. (b) Width = PHZ & CZ = 2.831mtr. FZ = 3.290mtr. (c) Height = 2.900mtr.
6.
20MT to 30MT per day (600 to 900 MT per month )
Car Dimension
(a) Chassis = 1700 x 1120mtr. (b) Refractory = 1680 x 1160mrt.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE:
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
7.
Loading Density
Solid Bricks of 2.3 to 2.4 BD 2.2 to 2.5mt depending on shapes Insulation Bricks can also be fired.
8.
Pushing
(a) Periodic pushing (b) Mechanical pusher (c) Variable rate of pushing 10 car to 16 cars / day.
9.
No. of Burners
08 on each side Furnace Burners and gas 16 burners in total.
I
10.
Type of Burner
Low pressure air atomization burner1500°C capacity 12lt.
11.
Approx F Oil Consumption
2.6 ltrs. at 1500° temp. 2.1 ltrs. at 1450°C 1.8 ltrs. at 1400°C 1.4 ltrs. at 1350°C
12.
Approx coal consumption
13.
Temperature Control
4mt. to 6mt. per day depending upon coal .
with a set of 6 Thermo Couples R type 3 in firing zone, K type 2 in Preheating zone 1 in Cooling zone.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
14.
Drier.
Length 18mtr. Width inside 1.260, outside 2.mtr. with 10 cars. At 120°C to 150°C
15.
Space Required
60mtr. Long 20mtr. Width 7 to 8mtr Height.
16.
Civil Foundation
Floor area Brick soling and 3” PCC.
17.
Electrical
Main panel board with bass bar and control board.
18.
Kiln Data.
30 effected cars in kiln, 10 car in drier
19.
Firing schedule
Firing cycle 70 hours. Car 01 car at every 70mit. / 90mit.
20.
Atmosphere
Oxidation
21.
Power load.
70 HP
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE:
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
22.
Combustion air
Primary fan 1500cfm x 32”Swg at ambient temp.
23. Secondary air
900cfm x 14”Swg at ambient temp.
24. Exhaust Blower
6000cfm x 12”Swg at 250C temp in let.
25.
Wire cooling
26.
Exit and Entrance
3200cfm x 10”Swg at 3250C temp in let.
1500cfm x 6”Swg at ambient temp.
27. Track cooling
1500cfm x 6”Swg at ambient temp. through Rat hole built under walls at foundation level from front of main zone to start of cooling zone to allow passage of shop air. If required
28.
The kiln flue gas is re cycled in drier for pre maturity of bricks and the rest waste gas having temp. of 60°C will go out of the chimney.
Exhaust Gas
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
EQUIPMENT FOR TUNNEL KILN AND DRIER OF 20MT TO 30MT PER DAY APPROX ESTIMATION OF THE PROJECT EXCEPT SHED. 1. ANNEXURE – I
Iron steel for kiln structural
6,69,676 = 00
2. ANNEXURE – II
Iron for pipe line
4,26,867= 00
3. ANNEXURE – III
Iron for kiln car 75nos.
3,97,776= 00
4. ANNEXURE – IV
Iron for transfer trolley
21,350= 00
5 ANNEXURE – V
Iron for re cooperator
79,460 = 00
6 ANNEXURE – VI
Bolts and Nuts
40,320 = 00
7 ANNEXURE – VII
Pusher machine
1,86,645 = 00
8 ANNEXURE – VIII
Winch machine
1,31,250 = 00
9 ANNEXURE – IX 10 ANNEXURE – X
Items of out sourced
11,11,250 = 00
Blower Equipments
4,00,000 = 00
11 ANNEXURE – XI Refractory Bricks
37,00,000 = 00
12. ANNEXURE – XII Resorver and Day tank
68,775= 00
13. ANNEXURE – XIII Burner Equipment Technical Supervision, Fabrication Refractory Laying and all other works Civil Foundation.
5,00,000 = 00 . Except Electrical and
14,00,000 = 00 TOTAL
RS.
______________ 91,33,369 = 00
All the rates may be differ as per present market price.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE -I IRON STEEL REQUIRED FOR KILL STRUCTURE Sly.
Description.
Specific.
No of piece.
Weight kg.
1.
ISMB 125
2.7mtr. x for buck stay
64
2246
2.
ISMC 100
50mtr. x for rail sleeper
01
470
3.
ISMC 150
100mtr. x for skewback
01
1500
4.
MS Round 25mm
3.6mtr. x for tie rod
32
426
5.
MS Pipe 38mm
10mtr. x for tie rod
01
50
6.
MS Rail 30 Lbs
500mtr. x for kiln track
01
8500
7.
ISA 65 x 65 x 6
50mtr. x for burner support
01
290
8.
Flat 40 x 16
20mtr. x for fish plate
01
100
9.
HR Sheet (1250 x 2500 x 3mm the.) for firing zone
16
1236 _____ 14818
TOTAL Iron Steel Required 6.318 MT @ 32/- Rs. 2,02,176/MS Rail 30 lbs 8.500 MT @ 55/- Rs. 4,67,500/Total Rs. 6,69,676/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS ANNUXURE - II REQUIRMENT OF MS PIPE FOR DUCKTING
Sly.
Description
Specific
No of Piece
Weight
1.
MS Pipe NB 16” Diaz.
48mtr.for exhaust
01
3617
2.
MS Pipe NB 12” Diaz
42mtr. for combustion
01
2061
3.
MS Pipe NB 10” Diaz
48mtr. for hot air
01
1808
4.
MS Pipe NB
64mtr. for rapid cooling 01
1500
5.
MS Pipe NB 4” Diaz
6.
6” Diaz
01
90
MS Plat 1000 x 1000 x 16mm the for base plate
01
250
7.
MS Plat 1250 x 2500 x 10mm the. For flange
02
490
8.
MS Plat 1250 x 2500 x 08mm the .for flange
02
390
04
294 ________ 10400
9.
06mtr. for burner
MS Plat 1250 x 2500 x 05mm the for Sq to round
TOTAL Pipe required 8.976 Mt.@ 42/- Rs. 3,76,992/MS plate 1.425 Mt @ 35/- Rs. . 49,875/Total Rs. 4,26,867/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE - III IRON STEEL REQUIRED FOR 75 Nos. OF KILN CAR Sly.
Description
Specific
Nos. of Piece
Weight
01.
ISMC 125
1.7
150
2448
02.
ISA 65 x 65 x 6
1.7
150
1479
03.
ISA 65 x 65 x 6
1.2
150
1050
04.
ISA 50 x 50 x 6
1.2
150
870
05.
Tee 40 x 40 x 40x 6
1.2
270
450
06.
Deck Plat 1.2 x 1.7 x 3mm the.
75
3603
07.
Skirt Plate 1.7 x 0.15 x 5mm the
150
1501
08.
Flat 65 x 12 mm the
01
551
90mtr.
TOTAL
______ 11952
Iron Steel Required 6.848 tm @ 32/- Rs. 2,19,136/MS plate Required 5.104 tm @ 35/- Rs. 1,78,640/Total Rs. 3,97,776/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE - III IRON STEEL REQUIRED FOR 75 Nos. OF KILN CAR Sly.
Description
Specific
Nos. of Piece
Weight
01.
ISMC 125
1.7
150
2448
02.
ISA 65 x 65 x 6
1.7
150
1479
03.
ISA 65 x 65 x 6
1.2
150
1050
04.
ISA 50 x 50 x 6
1.2
150
870
05.
Tee 40 x 40 x 40x 6
1.2
270
450
06.
Deck Plat 1.2 x 1.7 x 3mm the.
75
3603
07.
Skirt Plate 1.7 x 0.15 x 5mm the
150
1501
08.
Flat 65 x 12 mm the
01
551
90mtr.
TOTAL
______ 11952
Iron Steel Required 6.848 tm @ 32/- Rs. 2,19,136/MS plate Required 5.104 tm @ 35/- Rs. 1,78,640/Total Rs. 3,97,776/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE -V
STANLESS STEEL FOR RECUPERATOR
Sly.
Description
Specific
No of Piece
01.
SS-304 Plate
800 x 1000 x 8mm thk.
02.
MS
1250 x 2500 x 5mm the
03.
SS & MS combined welding rod
Plate
04 03
Weight 204 580
03 Packet
MS plate 580kg @ 40/- Rs. 20,300/SS plate 204kg @ 290/- Rs. 59,160/TOTAL Rs. 79,460/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE:
TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE - VI NUTS AND BOLTS AND WASHERS Sly.
Size.
Qty.
01.
Bolt 5/16” x 1” long full thread
35 kg
02.
Bolt ½” x 1” long full thread
30kg
03.
Bolt ½” x 2.1/2” long full thread
37kg
04.
Bolt ½” x 6” long full thread
27kg
05.
Bolt 5/8” x 2.1/2” long full thread
312kg
06.
Nut 5/16”
1.5kg
07.
Nut ½”
38kg
08.
Nut 5/8”
110kg
09
Nut 1”
20kg
10.
Washer
½”
20kg
11.
Washer
5/8”
125kg
12.
Washer
1”
65kg
13.
Asbestos rope 5/8”
20kg 840kgs.
Nuts & bolts 840kgs @ 48/- Rs. 40,320/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE:
TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE -VII PUSHER MECHANICAL TYPE Sly.
Description
No.
01.
Cast Steel block as per drug no. mice 01
06
02.
Cast Steel block as per drug no. mice 02
04
03.
EN-8 Shirt as per drug no. mice 03 (at site)
05
04.
Spur Gear 38T and Spur Pinion 10T drug 04
01 Set
05.
Spur Gear 102T and Spur Pinion 20T drug 06
01 Set
06.
Spur Gear 78T and Spur Pinion 16T drug 07
01 Set
07.
Spur Gear 53T and Spur Pinion 13T drug 08
01 Set
08.
Rack pinion 12T as per drug 05
08
09.
Ball bearing 6006 6pcs, 6305 2pcs, and 6307 2pcs
10
10.
Base frame ISMC 75 x 40 x
10mtr
11.
Base support ISMB 250 x 125 x
10mtr
12.
Gear Box 1:40 radicand U 500
01
13
Motor 1HP 1440 RPM
01
14.
Tier coupling 8”
01
Amount Approx Rs. 1,86,645/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT,
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE _VIII WINCH MOTORISED Sly.
Description
nos.
01.
C.I V-Pulley big as drug mice 11
01
02.
C.I. V-Pulley small as drug mice 11
01
03.
Spur Gear 60T and spur pinion 20t drug 9
04.
Bearing Block SN 512
08
05.
Bearing 22212 K
08
06.
V – Belt
02
07.
MS Feb Drum
01
08.
Spur Gear 78T and spur pinion 16T drug 9
09.
Motor 1HP 960 RPM
01
10.
Wire Rope 5/8” with clamp
45mtr
02 set
02set
Amount Approx Rs. 1,31,250/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT,
G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE – IX ITEM TO BE OUT SOURCED Sly.
Description
nos.
RS.
FOR CAR AND TRANSFER TROLLEY WHEEL 01.
C.I. Wheel
316
2,84,400
02.
C.I. Bearing cover with hole and with out hole
632
56,700
03.
Rail clamp
200
4,400
04.
Cir-clip for 6307 bearing A35
05.
Bearing 6307 re- conditioned
06.
Ceramics Blanket 1260 C .96den 25mmthk
07.
Civil foundation, Equipment foundation etc.
08.
EN-8 Shaft for kiln car as per drg.
350 650 15 rolls
3,000 45,000 18,750 1,50,000
156
1,94,000
ELECTRICAL 1. 2. 3.
Electrical spare parts, switch, indicator etc. Panel board, desk control Electrical cables and earthling, lightning
01. Thermocouple R-type, K-type 02. Welding rods, Gases Amount Approx Rs. 11,11,250/-
3,25,000 4 Sets.
80,000 1,00,000
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT,
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS ANNUXURE X BLOWER EQUIPMENTS Kolkata local company make 1
Flat line Blower TPQZV-020 RVU D DRV with Motor
01 +01 (stand by)
2.
Blower XVWL-020 V-DRV RVU +LVU SS Impeller with Motor
01+01(stand by)
3.
Blower VWJ-002 D DRV RVU with Motor
4.
Blower VWJ-002 D DRV RVU with Motor
02
5.
Blower XVWJ-010 V DRV RVU SS-304 Impeller with Motor
01
6.
Blower VWJ-010 D DRV RVU with Motor
02
01
Add: Packing 4% Add: CED 16% Add: cuss 2% Approx Amount It May Change as per present price
Rest. 4,00,000 = 00
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT,
G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE – XI LIST OF REFRACTORIES FOR TUNNEL KILN Sly.
Description
Qty.
01.
IS 6 230 x 114 x 65 for bottom breathing (rejection)
5500
02.
IS-6 230 x 114 x 75 for sand sealing to car deck (rejection)
47800
03.
IS-8 230 x 114 x 75 for car deck to skew back PHz & CSV.
18100
04.
IS-62D 230 x 114 x 75 for car deck to skew back Fez.
7072
05.
IS-62D 230 x 114 x 75/38 E.A. for Oil and Gas Burner.
1300
06.
IS-62D Skew back bricks type-A for Oil and Gas Burner.
360
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR,
ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
Sl. ]
Description
Qty.
07.
IS-62D 230 x 114 x 75/68 EA. For main Arch Firing Zone
1900
08.
IS-62D Skew back bricks type –B for firing zone.
200
09.
IS-40 D Skew back bricks type-BD for PHZ and CZ.
650
10.
IS- 40 D 230 x 114 x 75/68 EA. for Main Arch PHZ and CZ.
11.
72% Kainite or Culminate 460 x 230 x 75 for burner base.
12.
Insulating HFI 230 x 115 x 75 for back up PHZ, CZ, and FZ.
21100
13.
Insulating vhilwara or rejection for top of Arch filling.
6000
6000
64
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR,
ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
Sl.
Description
Qty.
14.
HFI 230 x 115 x 75 for 3 layer of each car x 75 cars.
24000
15.
IS-8 Dense 230 x 114 x 20 for car’s 3rd layer turn grove.
500
16.
IS-8 Dense Tiles 230 x 420 x100 for 4th layer
1500
17.
Red Bricks for dryer and side filling above arch
25000
18.
Motor Air Setting IS – 8 qlty.
40MT
19.
Motor 72 % Air Setting
25MT
20.
Asbestos Sheet 2000 x 1000 for dryer roof
40Pcs.
21.
90% Castable for burner block fixing
08 bags.
22.
Sand Seal Bricks as per drg.
480 no.
Amount Approx Rs. 37,00,000/- it may change as present price
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304.
BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS ANNUXURE – XII IRON STEEL REQUIRED FOR SERVICE & RESORVER TANK
SL.
Description
01.
Ms. Plate
02.
Ms. Channel 100
03. sets.
Ms. Plate
Specific
Nos of Pcs
1250 x 2500 x 3mmthk 20mtr. Long 1250 x 2500 x 5mm thk.
14
Weight 1030
01
200
06
735
Amount Approx 1.965 Mt. @ 55/- Rs. 68,775 = 00
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
02
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
CREDENTIAL
DATA
01.
Maithan Ceramic Chirkunda 44.200 long Oil fire 1
Year 2001
02.
Maithan Ceramic Chirkunda 44.200 long Oil fire
2
Year 2002
03.
Maithan Ceramic Chirkunda 44.200 long Oil fire
3
Year 2003
04.
Manishree Ceramic Cuttack
05.
Raj Ceramic Ranchi 45.900 long Oil Cum Coal Produced Gas fire
Year 2005
06.
Singhum Refractory Jamshedpur 44.2 long Oil Cum Petroleum Coke fire
Year 2006
07.
Champion Ceramic Champa 34.000 long Petroleum Coke fire
Year 2006
08.
Associate Ceramic Chirkunda 51.0 long Oil Cum Coal Produced Gas fire
Year 2007
09.
Pamposh Ceramic Maithon 45.900 long Oil Cum Coal Produced Gas fire Year 2007
10.
New Bengal Ceramic Jamgram 52.7 long Oil Cum Coal Produced Gas fire
11.
Industrial Associate
12.
Vics Industries Pvt. Ltd. Andra Pradesh 51.0long Oil Cum Producer Gas fire Year 2009
34.000 long Oil fire
Year 2004
Year 2008
Ranigunge 52.7 long Oil Cum Coal Produced Gas fire Year 2008
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS BLOWERS REQUIRED FOR TUNNEL KILN & GAS PRODUCER WESMAN MAKE 1. Combustion blower for oil
1500cfm x 42”Swg at ambient temp. Direct drive 20 HP, 2880 Rpm motor.
2. Atomizing blower for oil
900cfm x 14”Swg at ambient temp. Direct drive 3 HP, 2880 Rpm motor.
3. Exhaust blower for T K.
6000cfm x 12”Swg at 250°C temp in let. V-Belt drive 20 HP, 1440 Rpm motor.
4. Hot air blower for T K.
3200cfm x 10”Swg at 300°C temp in let. V-Belt drive 10 HP, 1440 Rpm motor.
5. Exit curtain blower for T K
1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor.
6. Entrance curtain blower for T K
1500cfm x 6”Swg at ambient temp. Direct drive 2 Hp, 2880 Rpm motor.
7. Rapid cooling blower for T K
1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor.
8. Track cooling blower for T K
1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor.
9. Exhaust gas blower for dryer
3500cfm x 12”Swg at 80°C temp. in let. V-Belt drive 10 HP, 1440 Rpm motor.
Approx amount 9,00,000 = 00
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE – XIII WESMAN MAKE OIL BURNER EQUIPMENTS, HEATING PUMPING UNIT Sl.
Description
Qty.
01.
NA 6526-54-3 Dual Fuel Burner with std CI mounting
08
02.
NA 1813-02A(3/8”) sensitrol Oil Valve
08
03.
1-1/2” Screwed Butterfly Valve with MS Flapper and shaft
08
04.
¾” Screwed Butterfly Valve with MS Flapper and shaft
08
05.
MS Flex Oil Pipe length = 1000mm ½” BSP with connector
08
06.
Reducing Nipple 3/8” x ½”
08
07.
Reducing Nipple ¾” x ½”
08
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS PROJECT CONSULTANT DESIGNERS & ENGINEERS
08.
Wesman DPDH-0709 Duplex Oil Pumping / Heating unit ¾”
01
09.
3KW Non-Flameproof outflow
01
10.
12”Water Butterfly Valve STD Port with MS Flapper and Shaft
02
11.
Contactor Box 22 Amps For Pre heater
02
12.
6” Wafer Butterfly Valve STD Port with MS Flapper and shaft
02
13.
MS Air Flex Pipe 1-1/2” x 500mtr. with Connector
14
MS Air Flex Pipe ¾” x 500mtr. with Connector
08
15
Burner block refractory for burner
08
08
Approx Amount Rs. 5,00,000 = 00 for oil burner
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
