Process Chart

Process chart --- Part A Quantity

Travel Feet

Symbol

Process Storage in tube cradle

55 tubes

Lifting using crane 20 1500

Loading on to trailer Trailer pulled by truck to Deptt 97 stores

10 tubes

Loading onto rack with crane

10 tubes

In rack

11 tubes

Unloaded from the rack onto trailer 1000

Transported to Deptt 91 Loading onto wheeled rack

11 tubes

In wheeled rack 100

Transported to chamfering machine Chamfering Turning Cutting Unloading the stock Loading the cut piece Chamfering at cut off end

726 pieces

Cut pieces are loaded into the tub In tub 100

Transportation by gasoline lift truck to the inspection area Inspection for count and visual quality

726 pieces

Piece are loaded into tubs In tub Transported by Gasoline lift truck to Dept. 41 Loaded into washer Washing

726 pieces

Ejection into container In container

726 pieces

Pieces are loaded into tub by electric lift truck In tub 85

Transported to sand blast room Unloaded behind the sand blast machine Sand blasting

726 pieces

Loaded into the tubs In tub

726 pieces

Loaded into transportation tubs In transportation tub

1 tub

157

Transportation of tubs by electric lift truck to inspection area Counting of pieces

725 pieces

Retubbing In tub Lifting by gasoline lift truck 587

Transported to welding area

Process chart --- Part B Quantity

Travel Feet

Symbol

Process Storage in Warehouse

58 strips

5 500

Loaded into a trailer Transported by trailer truck combo to Dept. 56 Loading on to piercing machine Piercing Blanking Unloading from machine Checking for size and no. of holes

500 pieces

Unloading to pan In pan 25

Transportation by lift truck to flattening machine Loading on machine Restriking Flattening

3000 pieces

Loading into tub In tub Checking for quality

1 tub

Lifting by electric hoist 12

Transported to washing machine Unloaded to washing machine Washing

3000 pieces

Unloading into tubs In tub Weighing for verification of count 1265

Transported by gasoline lift truck to Dept. 41 Unloading beside sand blasting machine Loading into sand blasting machine Sand blasting Extraction of grit

3000 pieces

Shoveling into tubs In tub

1 tub

Loading into electric lift truck 157

Transported to inspection area Verification of counts

1 tub

Loading onto gasoline lift truck 2250

Transported to Dept. 43 by gasoline lift truck Unloading from truck

3000 pieces

Loading into box In boxes

1 box

Transportation by gasoline lift truck to Dept. 42

3000 pieces

Unloading into bins by hand In bins

1 bin

Transportation to welding assembly fixtures Positioning on assembly fixtures

Process chart --- Assembly Quantity

Travel Feet

Symbol

Process Storage near welding machine

1 each

Clamping of parts A and B Gas welding Inspection Storage