Operating principle, characteristics
Safety automation system solutions Preventa safety modules type XPS AC For Emergency stop and switch monitoring
Operating principle Safety modules XPS AC are used for monitoring Emergency stop circuits conforming to standards EN/ISO 13850 and EN 60204-1 and also meet the safety requirements for the electrical monitoring of switches in protection devices conforming to standard EN 1088/ISO 14119. They provide protection for both the machine operator and the machine by immediately stopping the dangerous movement on receipt of a stop instruction from the operator, or on detection of a fault in the safety circuit itself. To aid diagnostics, the modules have LEDs which provide information on the monitoring circuit status. The XPS AC module has 3 safety outputs and a solid-state output for signalling to the PLC.
Characteristics Module type Product designed for max. use in safety related parts of control systems (conforming to EN 954-1/ISO 13849-1) Conformity to standards
XPS AC Category 3 max.
EN 60204-1, EN 1088/ISO 14119, EN/ISO 13850, EN/IEC 60947-1 + A11, EN/IEC 60947-5-1 UL, CSA, BG
Product certifications Supply
Voltage Voltage limits
V
Frequency
Hz W VA
Consumption
Start button monitoring Control unit voltage (at nominal supply voltage)
Outputs
Identical to supply voltage a 24 (approx. 90 mA), c 24 (approx. 40 mA) a 48 (approx. 100 mA) a 115 (approx. 60 mA) a 230 (approx. 25 mA)
Voltage reference Number and type of safety circuits Number and type of additional circuits Breaking capacity in AC-15
VA
Volt-free 3 N/O (13-14, 23-24, 33-34) 1 solid-state C300: inrush 1800, maintained 180
Breaking capacity in DC-13 Max. thermal current (Ithe)
A
24 V/2 A L/R = 50 ms 6
A A
10.5 4 gG (gl) or 6 fast acting
mA V
10 17
Electrical durability Response time on input opening Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp.) LED display Operating temperature Storage temperature Degree of protection Terminals conforming to EN/IEC Enclosure 60529
2
a and c 24, a 48, a 115, a 230 - 20…+ 10% (a 24 V) - 20…+ 20% (c 24 V) - 15…+ 10% (a 48) - 15…+ 15% (115 V) - 15…+10% (230 V) 50/60 < 1.2 (c 24 V) < 2.5 (a 24 V) < 6 (a 48 V) < 7 (a 115 V) < 6 (a 230 V) No
V V V V
24 V version 48 V version 115 V version 230 V version
Max. total thermal current Output fuse protection, using fuses conforming to EN/IEC 60947-5-1, DIN VDE 0660 part 200 Minimum current Minimum voltage
Connections: page 38770-EN/4
XPS ACppppP
ms V kV °C °C
See page 38610-EN/2 < 100 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2) 3 (overvoltage category III, conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2) 2 - 10…+ 55 - 25…+ 85 IP 20 IP 40
Dimensions: page 38730-EN/2
38770-EN_Ver11.1.indd
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Characteristics (continued), references
Safety automation system solutions
0
Preventa safety modules type XPS AC For Emergency stop and switch monitoring
Characteristics Module type Connection
Type
1-wire Without cable end connection With cable end
2-wire Without cable end connection With cable end
XPS AC Captive screw clamp terminals
XPS ACppppP Captive screw clamp terminals, removable terminal block
Solid or flexible cable: 0.14…2.5 mm2
Solid or flexible cable: 0.2…2.5 mm2
Without bezel, flexible cable: 0.25…2.5 mm2 With bezel, flexible cable: 0.25…1.5 mm2
With bezel, flexible cable: 0.25…2.5 mm2
Solid or flexible cable: 0.14…0.75 mm2
Solid cable: 0.2…1 mm2, flexible cable: 0.2…1.5 mm2
Without bezel, flexible cable: 0.25…1 mm2 Double, with bezel, flexible cable: 0.5…1.5 mm2
References Description
Safety modules for Emergency stop and switch monitoring
Type of terminal block connection Integrated in module
Number of Additional instantaneous outputs opening safety circuits 3 1 solid-state
XPS ACppppP
Removable from module
Connections: page 38770-EN/4
38770-EN_Ver11.1.indd
3
1 solid-state
Supply
Reference
Weight
a and c 24 V
XPS AC5121
kg 0.160
a 48 V
XPS AC1321
0.210
a 115 V
XPS AC3421
0.210
a 230 V
XPS AC3721
0.210
a and c 24 V
XPS AC5121P
0.160
a 48 V
XPS AC1321P
0.210
a 115 V
XPS AC3421P
0.210
a 230 V
XPS AC3721P
0.210
Dimensions: page 38730-EN/2
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Safety automation system solutions
Connections
Preventa safety modules type XPS AC For Emergency stop and switch monitoring
XPS AC Module XPS AC associated with an Emergency stop button with 1 N/C contact
F1
S2 Start
ESC
S1 A1
Y1
Y2
13
23
33
Y43
14
24
34
Y44
XPS AC K1
Logic
T K2 K1
48 V, 115 V, 230 V A2
K2
PE
To PLC
Y1-Y2: Feedback loop. ESC: External start conditions. Module XPS AC associated with an Emergency stop button with 2 N/C contacts (recommended application)
F1 S2 Start
S1
K3 K4 ESC
A1
Y1
Y2
13
23
33
Y43
XPS AC Logic
K1
K3
K3
K3
K2
K4
K4
K4
T
48 V, 115 V 230 V A2
K1
K2
PE
14
24
34
Y44 To PLC
K3
K4
Y1-Y2: Feedback loop. ESC: External start conditions.
Principle: page 38770-EN/2
4
Characteristics: page 38770-EN/2
References: page 38770-EN/3
Dimensions: page 38730-EN/2
38770-EN_Ver11.1.indd
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Connections (continued)
Safety automation system solutions Preventa safety modules type XPS AC For Emergency stop and switch monitoring
XPS AC Functional diagram of module XPS AC Supply voltage
Start button not activated
Start button activated
Emergency stop not activated
Emergency stop activated
Emergency stop “A1” (01) Emergency stop “A2” (02) Feedback loop Y1-Y2 Output 13-14 (N/O) Output 23-24 (N/O) Output 33-34 (N/O) Solid-state output Y43-Y44 (NO) 0 Key
1
LED details
1 2
1 Supply voltage A1-A2. 2 K1-K2 status (N/O safety outputs closed).
Principle: page 38770-EN/2
38770-EN_Ver11.1.indd
Characteristics: page 38770-EN/2
References: page 38770-EN/3
Dimensions: page 38730-EN/2
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