Polaris

XPLORER 300 Model #W98CC28C Rev. 02 PARTS MANUAL PN 9914526 and MICROFICHE PN 9915239 8/98

This page left blank intentionally.

2

TABLE OF CONTENTS Xplorer 300 W98CC28C Parts Manual

A

F

A-ARM/STRUT MOUNTING . . . . . . . . . B13 AIR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . B2

B BUMPER and FRONT RACK MOUNTING . . . . . A10

C CARBURETOR . . . . . . . . . . . . . . . . . . . D6 CENTER TIGHTENER . . . . . . . . . . . . . . C2 CHAIN COVER and GEARCASE/BRAKE MOUNTING . . . . . . . . . . . . . . . . . . . C6 CLUTCH COVER . . . . . . . . . . . . . . . . . . C5 CONTROLS - MASTER CYLINDER/BRAKE LINE . . . . . . . B10 CONTROLS - THROTTLE ASSEMBLY/CABLE . . . . . . . . . . . . B9 COOLING SYSTEM . . . . . . . . . . . . . . . A12 CRANKCASE and CYLINDER . . . . . . C13-C14 CRANKSHAFT and PISTON . . . . . . . D1 CV JOINT - BTB . . . . . . . . . . . . . . . . . . . B5 CYLINDER and CRANKCASE . . . . . . C13-C14

D DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . A9 DRIVE CLUTCH . . . . . . . . . . . . . . . . . . . C3 DRIVEN CLUTCH . . . . . . . . . . . . . . . . . . C4

E ELECTRICAL/TAILLIGHT . . . . . . . . . . C9 ENGINE MOUNTING . . . . . . . . . . . . . . A11 EXHAUST SYSTEM . . . . . . . . . . . . . . . . A13

F FRONT BRAKE . . . . . . . . . . . . . . . . . . . FRONT CAB . . . . . . . . . . . . . . . . . . . . . . FRONT DRIVE . . . . . . . . . . . . . . . . . . . . FRONT RACK and BUMPER MOUNTING . . . . . . . . . .

B8 A7 B3 A10

FRONT STRUT . . . . . . . . . . . . . . . . . . . . FRONT TIGHTENER . . . . . . . . . . . . . . . FRONT WHEEL . . . . . . . . . . . . . . . . . . . FUEL TANK . . . . . . . . . . . . . . . . . . . . . . .

G

B6 B4 B7 A14

GEAR SELECTOR . . . . . . . . . . . . . . . . . C10 GEARCASE . . . . . . . . . . . . . . . . . . . . . . . C11-C12 GEARCASE/BRAKE and CHAIN COVER MOUNTING . . . . . C6

H

HANDLEBAR . . . . . . . . . . . . . . . . . . . . . B11

M

MAGNETO . . . . . . . . . . . . . . . . . . . . . . . D2

O

OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . D5 OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . B1

P

PART NUMBER INDEX . . . . . . . . . . . . . . NO TAG-NO TAG PISTON and CRANKSHAFT . . . . . . . D1

R

REAR BRAKE . . . . . . . . . . . . . . . . . . . . . REAR CAB and SEAT . . . . . . . . . . . . . . REAR RACK MOUNTING . . . . . . . . . . . REAR WHEEL DRIVE . . . . . . . . . . . . . . RECOIL STARTER . . . . . . . . . . . . . . . .

C7 A5-A6 A8 C8 D4

SEAT and REAR CAB . . . . . . . . . . . . . . STARTING MOTOR . . . . . . . . . . . . . . . STEERING POST . . . . . . . . . . . . . . . . . . SWING ARM/SHOCK MOUNTING . . .

A5-A6 D3 B12 B14

S

T

TAILLIGHT/ELECTRICAL . . . . . . . . . . C9 TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . C1

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

1998 XPLORER 300 SPECIFICATIONS BRAKES Type/Brakes Type/Brakes - Auxiliary Park Brake

GEARCASE Hydraulic Disc Mechanical Standard

CAPACITIES Coolant Capacity (quarts) Fuel Tank (gallon) Gearcase Oil (ounces) Engine Counter Balance 10W30 Oil (quarts) Injector Oil (quarts) Engine OW40 Rack, Front (pounds) Rack, Rear (pounds) Tongue Weight Tow Hitch Tow Weight

N/A 4 20 N/A 2 N/A 90 180 30 Standard 850

DRIVE TRAIN Type

PVT

DRIVE CLUTCH Center Distance (inches) Clutch Offset (inches) Clutch Weight Spring Color

10 1/2 48g Blue/Green

DRIVEN CLUTCH Helix Angle Spring Position

Compound 2-2

DIMENSIONAL FEATURES Approx. Turning Radius Box, Tool Box (cubic feet) Ground Clearance (inches) Height (inches) Length (inches) Seat Height (inches) Weight (dry) Wheel Base (inches) Width (inches)

57〉 6x7x14 N/A 6 45.5 81 34 567 49.75 46

ENGINE Engine Model Number Engine Type Bore & Stroke (mm) Displacement (cc’s) Compression Ratio Cooling Alternator Output Elec. Start w/Recoil Back Up Carburetors (no. of/size) Main Jet Pilot Jet Needle Jet Cut Away Air Screw/Pilot Screw Jet Needle Ignition Ignition (Type & Deg. BTDC) Spark Plug Gap (inches) Spark Plug (Type) Exhaust

EC28PFE-02 2 Cycle, Oil Inj. 74.5x65 283 6.1:1 Effective Air w/Fan Assist 150W Standard 1/VM30SS 155 40 O-4(169) 2.0 1.5 Turn 5DP7-3 CDI 25 @ 3000 .028 NGK BR8ES USFS Appr.

Transmission Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Front Drive (ratio) Final Drive (ratio) Center Drive (ratio) Axle to Axle Chain Type

PRD Side Lever 6.64/1 5.13/1 3.29/1 12/22 64P 13/40 88P 11/22 70P N/A 520 O-Ring

GRAPHICS Body Style Bumper Caps/Polyprop. Cargo Box or Bed Fender, Front Fender, Rear Footwell Frame/Steel Front Cover Handlebar Cover w/Decal Headlight/Dash Pod Rack, Front Rack, Rear Rims Seat Vinyl Side Panel Spring, Front Spring, Rear Tank Cover Tool Box Cover w/lettering Color

Gen IV N/A N/A EB Green EB Green Black Semi Flat Black EB Green Black Black Black Black Aluminum Burnished Brown EB Green Fire Red Fire Red N/A N/A N/A

LIGHTS Headlight (watts) Taillight (watts) Brake Light (watts) Other (Grill Mntd. Lights) Indicator Bulb

N/A 12V/8.26W 12V/26.9W 2, 12V 30/30W 12V/1.0W

SUSPENSION Front Type Front Travel (inches) Rear Type Rear Travel (inches) Adjustment

MacPherson Strut 6.25 MONO 8.5 CAM

TIRES & WHEELS Tire Manufacturer Tire Size - Front Tire Size - Rear Tire Size - Center Tire Pressure - Front Tire Pressure - Rear Tire Pressure - Center (6x6)

Titan 23x7-10 24x7-10 N/A 4 3 N/A

Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice.

1998 XPLORER 300 ATV PUBLICATION NUMBERS MODEL

MODEL NO.

OWNER’S MANUAL

OWNER’S MANUAL SUPPLEMENT

PARTS MANUAL

PARTS MICROFICHE

ASSEMBLY INSTRUCTIONS

Xplorer 300

W98CC28C

9914659

9914525

9914526

9915239

9914528

1998 XPLORER 300 PAINT CODES MODEL

MODEL NO.

COMPONENT TYPE

COLOR DESCRIPTION

POLARIS “P” NO.

Xplorer 300

W98CC28C

Springs

Fire Red

P093

Rims

Aluminum

P117

REAR CAB and SEAT XPLORER 300 W98CC28C

1

10

2 3

9

4 8

33

42

31 32

5

11 12

7 6

27 41 40 20

39

37

15

25 24

35

38

13

29 28 30 27 26 34

14

16

23

17

22 36 21

19 20

A5

18

REAR CAB and SEAT XPLORER 300 W98CC28C Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12

7541925 5224592 7512242 7555859 7512085 5431786 7517375 7621403 5211033 1040387 7041370 2682360-218

13 14 15 16 17 18 19 20

2681747-218 5811104 5811105 5410414 5431787 5410896 5241418 5241403-067 7661638 5242016-067 7512232

Qty. Description 4 1 4 4 2 1 2 2 2 1 1 1 1 1 1 8 1 1 1 1 4 1 19

Nut, Nylok Retainer, Seat Latch Screw Washer, Flat Screw Box, Tool Screw Rivet, Pop Bracket, Lever Retainer Latch, Seat Spring, Latch Asm., Seat, Burnished Brown (Incl. 8-13) Covering, Seat, Burnished Brown Foil, Seat Base, Large Foil, Seat Base, Small Bumper, Rubber Cover, Tool Box Cap, Drain Tab, Air Box Mount Guard, Clutch Rivet Guard, Rock Screw

Ref. Part No. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

1040544-067 7542122 5411009 7517376 5811401 5811106 7555792 7541929 7072791 5811087 5411042 7073761 5811107 5811111 5811399 5431772-070 5431771-070 5811402 7670057 5431797 5431796 5432663-195 7511930 7661645

Qty. Description 1 8 2 8 1 2 4 2 1 1 1 1 1 1 1 1 1 1 12 1 1 1 2 10

Frame Nut, Nylok Plug, Hole, Rubber Bolt Foil, Footwell, Ribbed Foil, Rear Cab, Front Washer Nut, Nylok Decal - Filter Element Foil, Foam Grommet Decal - Carb Information Foil, Rear Cab, Rear Foil, Foam, Rear Fender Foil, Footwell, Slotted Footwell, RH, Black Footwell, LH, Black Foil, Footwell Nut, “U” Type, Speed Guard, Mud, Rear, RH Guard, Mud, Rear, LH Cab, Rear, EB Green Bolt Rivet, T-Lock 6/97

A6

FRONT CAB XPLORER 300 W98CC28C

6 7

1 2 3

8

4

5 9 4

10 11

21 20

19 12

18 4

13

9

4

17 16

15 Ref. Part No. 1 5811491 2 5811210 3 2620096-195 4 5 6 7 8

5431809-195 7512232 7512085 5431806-195 7670085 2631928-195

9 7670057 10 7661645

14

Qty. Description 1 Foil, Side Panel, RH 1 Foil, Foam, Side Panel 1 Asm., Panel/Foil, RH, EB Green (Incl. Foil & Foam) 1 Panel, Side, LH, EB Green 6 Screw 2 Screw 1 Cover, Front, EB Green 2 Clip, Spring, Trim 1 Asm., Cab, Front, Service, EB Green (Incl. Warning Decals) 6 Nut, “U” Type Speed 4 Rivet, T-Lock

Ref. Part No. 11 12 13 14 15 16 17 18

7670009 7080409 7074819 5811489 7670088 7542122 7555931 5431799 5431798 19 7541929 20 7555792 21 --------------

Qty. Description 2 1 1 2 4 2 2 1 1 2 2 1

Nut, Push On Clamp, Wire Routing Decal - Caution, Rotating Fan Shield, Deflector Clip, Dart Nut, Nylok Washer, Flat Guard, Mud, Front, RH Guard, Mud, Front, LH Nut, Nylok Washer Decal - Drain Recoil (See Decal Page A9, Ref. 11) 8/98

A7

REAR RACK MOUNTING XPLORER 300 W98CC28C

1 2

3

7

4 5 8 9

6

10

9 11

9 12

8 13

Ref. Part No. 1 7515193 2 7515194 3 2670174 4 5 6 7

2670070 1040380-067 7515398 7517264

Qty. Description 2 Screw 2 Screw 1 Asm., Rack, Rear (Incl. 4 & Warning Decal) 2 Reflector, Red 1 Support, Rear Rack 4 Screw 2 Screw

Ref. Part No. 8 9 10 11 12 13

7542343 7555770 7670096 5333332-067 7515385 1040524-067 1040525-067

Qty. Description 8 8 2 4 4 1 1

Nut, Flange, Nylok Washer, Wrought Nut Spacer Screw Mount, Front, Rear Rack, LH Mount, Front, Rear Rack, RH 11/97

A8

DECALS XPLORER 300 W98CC28C 1

2

3

4

5 6

7 8

1

12

RH

11

10

9

15 16

14 6

5

13

17

4

18

3

19 20

21 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11

7074954 7074110 7075656 7077864 7076523 7076524 7074935 7077863 7075413 7077867 7075741

Qty. Description 2 1 2 2 2 2 1 1 1 1 1

Decal - Rear Rack Decal - Load Distribution Decal - “4x4” Decal - “300” Side Panel Decal - “Xplorer” Decal - “POLARIS” Decal - Warning, AWD Switch Decal - Tank Side, RH Decal - Warning, Discretionary Decal - Side Panel, RH Decal - Recoil Drain

Ref. Part No. 12 13 14 15 16 17 18 19 20 21

7073453 7073024 7076273 7077862 7074827 7077920 7074750 7077866 7077919 7074220

LH Qty. Description 1 1 1 1 1 1 1 1 1 1

Decal - Demand-4-Drive Decal - USA Decal - Override Switch, AWD Decal - Tank Side, LH Decal - Age Warning Decal - Passenger Warning Decal - Tire Pressure Decal - Side Panel, LH Decal - Warning, General, CPSC Decal - MacPherson Strut 6/97

A9

FRONT RACK and BUMPER MOUNTING XPLORER 300 W98CC28C 7 1 6

5 8

4

10

9 2

11 3

15

14

12

13

16 17 17 9

18 22

4 19

20

21 4

Ref. Part No. 1 2460611 2 2431012 2431011 4030059 3 7512232 4 7515399 5 2670071 6 2670180 7 7515194 8 2200775 9 7542324 10 5432155-070 11 7558403

Qty. Description 1 1 1 2 4 6 2 1 4 1 4 1 2

Harness, Headlight, Hi/Lo Headlight, Side, RH Headlight, Side, LH Bulb, Replacement Screw Screw Reflector, Amber Asm., Rack, Front (Incl. 5 & Decal) Screw Kit - Front Rack Mount Nut, Nylok Bumper Washer

Ref. Part No. 12 13 14 15 16 17 18 19 20 21 22

7515391 7515390 7555954 1040554-067 1040555-067 7515384 7558402 5241398-067 5241399-067 7621330 5240591-067 5241583-067 5810467

Qty. Description 2 2 2 1 1 2 4 1 1 9 1 1 1

Screw Screw Washer Support, Rack, Front, LH Support, Rack, Front, RH Bolt Washer Extension, Frame, LH Extension, Frame, RH Rivet, Pop Grill, Brush Guard Guard, Brush Plug, Frame 11/97

A10

ENGINE MOUNTING XPLORER 300 W98CC28C 45 1

6

3 2

7 8

9 37

19

19 10

29 36

35

34 18

26

30 19

20

33

21 32 30 31 30

19

11

19 18

22 29 28

23

1 25

19 27

Ref. Part No. 3110026 5430802 4010132 7515321 7552901 5241799-067 7542411 4010211 7541906 7052192 7512566 7575202 5210748 5430261 --------------

2 1 1 2 2 1 1 1 1 2 1 1 1 1 1

16 17 18 19 20 21

7512457 1040532-067 7555806 7542403 3070156 --------------

2 1 4 5 1 1

15

18 26

Qty. Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

14

17 16

12 13

Mount, Motor Insulator, Mount, Motor Cable, Ground/Engine Bolt Washer, Spring Lock Mount, Engine, Top Nut, FLEXLOC Thermostat, Cooling Fan Nut, FLEXLOC Fitting, Vent Bolt Washer, Lock Washer, Clutch Retainer Bushing Asm., Drive Clutch, ATV-06 (See Drive Clutch Pg. C3, Ref. 14) Bolt Mount, Lower Engine Washer, Flat Nut, FLEXLOC Spark Plug, NGK BR8ES Cable, Solenoid Starter (See Electrical/Taillight Pg. C9, Ref. 23)

Ref. Part No.

Qty. Description

22 23 24 25 26 27 28

7080511 5410421 7555823 7552603 7512490 5242229-067 3084720

2 1 AR 4 4 1 1

29 30 31 32 33 34 35 36 37

7080003 4 8450040-600 AR 7052047 1 7052005 1 8360009-600 AR 5241176-067 1 3110028 1 2530009 1 8450003-1525 AR

Clamp, Narrow Band Boot, Clutch Intake Washer Washer, Spring Bolt Mount, Engine, Front Engine, EC28PF01-Short Block NOTE: The Short Block assembly contains a crankcase assembly, cylinder & cylinder head assembly and a piston & crankshaft assembly. Prior authorization required for warranty consideration. Clamp, Hose, Red Line, Fuel Check Valve, Vent Fitting, Tee Line, Fuel Mount, Rear Mount, Engine, Rubber Filter Line, Fuel

8/98

A11

COOLING SYSTEM XPLORER 300 W98CC28C

6

7

5

2

3

4

1 9 8

Ref. Part No. 1 2 3 4 5

7080680 5432619 7547004 7558201 1040568-067

Qty. Description 1 1 3 3 1

Clamp, Fan Blade Blade, Fan Nut, Nylok Washer Mount, Fan

Ref. Part No. 6 7 8 9

7511875 4170014 7512113 7542122

Qty. Description 3 1 4 4

Screw Motor, Fan, Air Cooled Bolt Nut, Nylok 11/97

A12

EXHAUST SYSTEM XPLORER 300 W98CC28C

1 2 3 4

5 6 7 9 10

8

17

11

18

19

12 13

13 14

11

16 15

Ref. Part No. 1 2 3 4 5 6 7 8 9 10

7542327 7555716 5010192 5410241 3110064 7542301 7512232 5242081-067 5410436 7515316

Qty. Description 1 1 1 1 1 2 2 1 1 1

Nut, Nylok Washer Bushing Dampener, Vibration Mount, Torque Stop Nut Screw Bracket, Muffler Support Washer, Rubber Bolt

Ref. Part No. 11 12 13 14 15 16 17 18

7512666 7052083 7042029 1260702-029 7042031 1260658-029 1260543-029 --------------

19 --------------

Qty. Description 2 1 4 1 2 1 1 2

Bolt Plug, Clean Out Spring, Exhaust Exhaust Spring, Exhaust Headpipe Manifold Washer, Spring (See Crankcase and Cylinder Page C14, Ref. 36) 2 Nut (See Crankcase and Cylinder Page C14, Ref. 37) 8/98

A13

FUEL TANK XPLORER 300 W98CC28C

5 4

6

7

3 2

8

1

9

12

13 16

17

18

11

10

12 12

14

15 11

11

11

12

11 12

19 20 21

Ref. Part No. 1 2 3 4 5 6 7 8

2511272 5811052 5810144 5430725 8360009-600 5431053 7512310 5222154-067 5222155-067 9 7512232 10 2530009 11 8450040-600

Qty. Description

Ref. Part No.

1 1 1 1 AR 1 2 1 1 2 1 AR

12 13 14 15 16 17 18 19 20 21 22

Asm., Tank, Fuel (Incl. 6,17,18) Seal, Foam Gasket, Fuel Cap Cap, Fuel Tank Hose, Gas Tank Vent Vent, Tank Bolt Bracket, Mount, Cover, Rear, LH Bracket, Mount, Cover, Rear, RH Screw Filter Line, Fuel

22

7080003 5220916-067 7542324 5411272 8360026 7052147 7052148 7052154 5432733 5432559 7517505

Qty. Description 8 1 2 1 AR 1 1 1 1 1 1

Clamp, Hose, Red Bracket, Tank Mount, Rear Nut, Nylok Hose, Fuel, Formed Pad, Fuel, Bulk Fitting, 90, Fuel Outlet, Main Fitting, 90, Fuel Outlet, Reserve Valve, 3 Way Nut, Fuel Valve Knob, Fuel Valve Screw 11/97

A14

OIL TANK XPLORER 300 W98CC28C

6 10

9

1 2

4 3

7

5

8

11

12

13

17

14 15

16

Ref. Part No. 1 2 3 4 5 6 7 8 9

5430779 5810141 5410991 8360009-600 7052095 4110177 7621460 5431793 7080526

Qty. Description 1 1 1 AR 1 1 2 1 1

Cap, Oil Tank Gasket, Oil Cap Grommet, Oil Tank Fuel Line Fitting Sensor, Oil Level Rivet, Pop Tank, Oil, Drilled Mount, Tie Anchor

Ref. Part No. 10 11 12 13 14 15 16 17

7511866 7052153 7080134 8450003-1525 2530009 8450042-600 7080307 8360026

12

Qty. Description 1 1 2 AR 1 AR 2 1

Screw Fitting Clamp, Hose Line, Fuel Filter Line, Fuel Clamp, Hose (Large Green) Pad 12/97

B1

AIR BOX XPLORER 300 W98CC28C 1 2

3

4 21 20 19 18

5

17

6

7

16 8

15

14

13

12 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11

5810444 5810441 5432245 5410506 7080369 7512246 7558302 7670060 5431124 5410549 5410529

Qty. Description 1 1 1 1 1 2 2 2 1 1 1

Filter, Foam Seal, Foam Box, Air Silencer Boot, Air Silencer Filter, Air Intake Screw Washer Nut, Speed, “U”-Clip Box, Air Intake (Incl. 16) Valve, Umbrella Bushing, Molded

9

10

11 Ref. Part No. 12 13 14 15 16 17 18 19 20 21

7512275 7080413 5411159 7080140 5810310 7670080 5410510 5430884 5220980 7542127

Qty. Description 4 1 1 1 1 4 1 1 1 4

Bolt, Carriage Clamp, Band, Narrow Boot, Carburetor Clamp Tape, Foil, Air Box Palnut Seal, Air Intake Cover Cover, Air Intake Retainer, Cover, Air Intake Nut, Wing 6/97

B2

FRONT DRIVE XPLORER 300 W98CC28C

1

2 6

3

18

2

17

19 20

4 1

15

5 7

16 15 8 14

8 9

5

10 11

2 12 13

Ref. Part No. 1 2 3 4 5 6 7

7542503 7555883 7670101 7512583 7542449 5811519 --------------

8 7517303 9 5131379 10 7552603

Qty. Description 3 3 1 2 2 1 1

Nut, FLEXLOC Washer Clip, Christmas Tree Bolt Nut Spacer, Front Eccentric Asm., Front Tightener (See Front Tightener Page B4 For Details) 2 Screw 1 Clamp, Front Eccentric 2 Washer

Ref. Part No. 11 12 13 14 15 16 17 18 19

7515522 7517304 3225026 3224056-064 7512252 7074956 5432572 5811502 --------------

20 3224056-070

Qty. Description 2 1 1 1 3 1 1 1 1

Bolt Screw Link, Connector Asm., Drive Chain, 64P (Incl. 13) Screw Decal - Front Chain Tension Guard, Front Chain Foil, Chain Guard Asm., Center Tightener (See Center Tightener Page C2 For Details) 1 Asm., Drive Chain, 70P (Incl. 13) 8/98

B3

FRONT TIGHTENER XPLORER 300 W98CC28C

3 2

1

4

5

6

7

8

9

Ref. Part No. 1 2 3 4 5

3222044 5130701 7080306 5020527 3514402

Qty. Description 1 1 1 1 2

Ref. Part No.

Sprocket, 22T Eccentric, Front Fitting, Lubrication Shaft, Output Bearing, Open

6 7 8 9

3610017 5410463 5020474 1380024

Qty. Description 2 2 2 1

Seal, Tightener O-Ring Spacer, Front Tightener Asm., Front Tightener (Incl. 2-8) 6/97

B4

CV JOINT - BTB XPLORER 300 W98CC28C

BTB 7

2

1

3

4

6

5

8

9

10

11 12

13

Ref. Part No. 1 2 3 4 5 6 7

1380119 5222299 3260115 7670091 5411106 1380094 1380092

Qty. Description 2 1 1 1 1 1 1

Asm., CV Housing w/Sleeve Sleeve, Drive Shaft Seal Clamp, Large, CV Joint Circlip Boot, CV Shaft (Incl. 4) Cardan (Incl. 4,6,8,9)

Ref. Part No. 8 9 10 11 12

2200771 3260130 7661913 7080627 2200773

13 2200961

Qty. Description 1 1 3 1 1

Kit - Cross and Bearing Yoke, Splined Pin, Spring Clamp, Band, Small Kit - Repl. Boot, CV Joint (Incl. 3,5,11) 2 Kit - Drive Shaft w/sleeve BTB 6/97

B5

FRONT STRUT XPLORER 300 W98CC28C 1 2 3 4

5 6 7 8

9 27

10

13

11

14 15 12

15 16

15 26

17

22 25

21 24 18 19

20

23

19 18

Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

7542507 7555749 5810291 5430806 5430807 5130668 5220602 5411468 7041755 5211115 7080573 7542303 7512365 7552901 7558402 5810439

Qty. Description 2 2 2 2 2 2 2 2 2 2 2 4 4 4 8 2

Nut, FLEXLOC Washer Spacer, Rubber Pivot, Ball Top Pivot, Ball Bottom Spacer, Threaded Retainer, Spring, Top Bumper, Strut Strut, Front Washer, Spring Retainer Clamp, Rubber Coated Nut, FLEXLOC Bolt Washer, Spring Lock Washer Retainer, Strut Casting Wire

Ref. Part No. 17 -------------18 19 20 21 22 23

3554509 3554507 5222193 4170016 7080306 2200609 2200610

24 3610028 25 -------------26 7515339 27 7041375-067

Qty. Description 1 Asm., Front Brake Caliper (See Front Brake Pg. B8 for Details) 4 Bearing, Tapered Roller 4 Bearing, Tapered Roller Cup 2 Sleeve, Hubstrut Seal 2 Coil, Magnetic 2 Fitting, Lubrication 1 Asm., Hubstrut, Service, LH, 32mm, Heavy (Incl. 16,19-22,24) 1 Asm., Hubstrut, Service, RH, 32mm, Heavy (Incl. 16,19-22,24) 2 Seal, Hubstrut 1 Asm., Drive Shaft, Long (See CV Joint - BTB Page B5, Ref. 13) 4 Bolt 2 Spring, Coil 8/98

B6

FRONT WHEEL XPLORER 300 W98CC28C 1

2 3

4

11 5

6

13 12

10

7

14 DETAIL A

9 A

8

15

16 25 24

7

19 6 17 18 20 21 22

23

Ref. Part No.

Qty. Description

1 2 3 4 5

7512325 5211325 3610019 5211148 1520214

8 2 2 2 2

6 7 8 9

3554506 3554507 7515523 1520243

4 4 8 2

10 3250028 11 3250010 12 3250032

2 12 2

Bolt Disc, Brake Seal, Front Hub Plate, Armature Asm. Clutch, Front Hub, Elec./Mech., Heavy (Splined Drive Shaft) Bearing, Tapered Roller Cone Bearing, Tapered Roller Cup Stud Asm. Hub w/Bearing Race (Incl. 3,7,8) Cage, Roll Roll Spring, Garter

Ref. Part No. 13 14 15 16 17 18 19 20 21 22 23 24 25

3250031 3250030 7052045 5411264 7556004 7542810 7661401 5410470 5432611 7512027 7542459 1520175-117 1525017

Qty. Description 2 2 2 2 2 2 2 2 2 6 8 2 2

Spacer (Splined Drive Shaft) Cam (Splined Drive Shaft) Plug, Magnetic Drain Tire (23x7x10) Washer Nut Pin, Cotter O-Ring Cap, Hub Screw Nut, Lock Rim, Front Valve, Rim 6/97

B7

FRONT BRAKE XPLORER 300 W98CC28C

2

3 4

1 5

15

14

6

7

8

13 12

11

9

10

Ref. Part No. 1910232 1910233 1 7080352 2 7515489 3 5131115 5131116 1930642 4 1930665 5 5410779 6 5410780 7 5020506

Qty. Description 1 Asm., Front Brake Caliper, LH (Incl. 1-11) 1 Asm., Front Brake Caliper, RH (Incl. 1-11) 2 Screw, Bleeder 2 Screw, Socket Set 1 Caliper, Brake, LH 1 Caliper, Brake, RH 1 Kit - Boot, Front Brake 1 Kit - Piston and Insulator Seal (Incl. 6-8) 1 Ring, Square (.094) 1 Ring, Square (.103 x .134) 1 Piston, Caliper

Ref. Part No. 8 5910026 9 2200901

10 11 12 13

2200465 2201149 1910057 5410495 5410494 --------------

14 -------------15 --------------

Qty. Description 1 Insulator, Caliper 1 Kit - Severe Duty Brake Pad, Front (Complete set of 2 pads) 1 Kit - General Duty Brake Pad, Front 1 Kit - Brake Pad, Soft, Front 2 Mount, Caliper 1 Boot, Bushing 1 Boot, Pin Seal 8 Washer (See Front Strut Page B6, Ref. 15) 4 Washer, Spring Lock (See Front Strut Page B6, Ref. 14) 4 Bolt (See Front Strut Page B6, Ref. 13) 8/98

B8

CONTROLS -- THROTTLE ASM./CABLE XPLORER 300 W98CC28C 1 2

3

4

13

5

12 6

11

7

5

8 10 9

Ref. Part No. 1 2 3 4 5 6 7

2010079 7072724 2010080 2010081 2010158 4110166 4030047

Qty. Description 3 1 1 1 1 1 1

Screw, Button Head Decal - Throttle Cap Packing Asm., Throttle Control (Incl. 1-12) Switch, Demand Drive Bulb, Demand Drive Indicator

Ref. Part No. 8 9 10 11 12 13

2010078 2010077 2010076 2010075 4110203 7080615

Qty. Description 1 2 1 1 1 1

Holder Screw Bolt Plate Switch, ETC Cable, Throttle Control 6/97

B9

CONTROLS - MASTER CYLINDER/BRAKE LINE XPLORER 300 W98CC28C 1 2

3 14

13 4

15

5 28

12 27

11

6

16 25

26

7

10 17

8

19 18

22 20

24

9 21

22 23 Ref. Part No. 2050078 2200809 1 2 3 4 5 6 7

1930797 1930796 1930795 2200808 1930799 1930804 2201034

8 9 10 11 12

-------------1930806 2201090 1930792 1930805

Qty. Description 1 Asm., Master Cylinder (Incl. 1-13) 1 Kit - Master Cylinder Reservoir (Incl. 1-3,13) 2 Bolt, Cap 1 Cap, Reservoir 1 Diaphragm 1 Kit - Clamp, Master Cylinder 1 Asm., Piston, Master Cylinder 1 Rivet, Park Brake 1 Kit - Brake Lever, w/Pkg. Brake Latch (Incl. 6,8,10) 1 Spring, Flat 1 Nut 1 Kit - Park Brake Lever (Incl. 6,8) 2 Bolt, Master Cylinder Reservoir 1 Bolt, Lever Pivot

Ref. Part No. 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

-------------5411297 5410988 4110164 1930751 7621462 7080539 8360031-30 1930752 7080138 7512024 8360031-38 1930753 7052103 1930777 1930674

Qty. Description 1 1 2 1 1 2 2 1 1 8 2 1 1 1 1 1

Ring, Square, Master Cylinder Boot, Brake Line Seal Switch Line, Brake Rivet, Pop Clamp, Nylon Conduit, 30cm Line, Brake, Left Front w/Fittings Panduit Screw Conduit, 38cm Line, Brake Right Front w/Fittings Fitting, Inverted Flare Cross Line, Brake, Hydraulic Bolt, Banjo, Brake 11/97

B10

HANDLEBAR XPLORER 300 W98CC28C 1 2

3

10 4

9 7

22 20 18 19

8

6 21

5 11

21 17

12 13

16

13

14 15

Ref. Part No.

Qty. Description

5432247-070 7512024 5432246-070 7517216 5241397-067 --------------

1 2 1 4 1 1

7 7080579 2200188 8 5433198 9 4110193 10 5431030 11 2010055 12 5224715-067

1 1 1 1 2 2 1

1 2 3 4 5 6

Ref. Part No.

Cover, Logo Screw Panel, Instrument Screw Bracket, Instrument Panel Asm., Master Cylinder (See Controls - M.C./Brake Line Pg. B10 for Details) Cable, Choke Control Kit - Choke Lever Spacer, Plastic Switch, Handlebar, Hi/Low/Off, LH Grip, Handlebar Screw Tube, Handlebar

Qty. Description

13 14 15 16

5630629 7542122 7080278 --------------

4 4 1 1

17 18 19 20 21

2460553 4040054 4040052 5430967 4110194

1 1 1 1 1

...

.

5431964 22 7080229

1 1

Block, Handlebar Nut, Nylok Clip, Tinnerman Asm., Throttle Control (See Controls Throttle Asm./Cable Pg. B9, Ref. 5) Harness, Control Panel Indicator, Neutral/Reverse Indicator, Low Oil/High Beam Plug, Indicator Hole Switch, Ignition (Incl. Key) Note: Ignition Key may be ordered by using the four digit number on the key. Cover, Key Nut, Choke Slide 8/98

B11

STEERING POST XPLORER 300 W98CC28C 1

2 16

3

4

15 14

5 9

6

13

7 8

13 12 11

10

Ref. Part No. 1 2 3 4 5 6 7 8

1843067 7542324 5222999-067 5431572 7080433 5431574 7661632 5431570

9

Qty. Description 1 2 1 1 1 1 2 1

Asm., Steering Post (Incl. 5,6) Nut, Nylok Bracket, Upper Steering Bushing Bushing, Steering Console Fitting, Lubrication Plug, Grease, Steering Rivet Bushing, Steering, Lower

Ref. Part No. 9 10 11 12 13 14 15 16

7555878 7661633 7543203 5431571 5410772 7515321 7080424 5431573

Qty. Description 3 1 1 1 2 2 1 1

Bushing Pin, Cotter Nut, Hex, Slotted Spacer, Steering Post O-Ring Bolt Fitting, Lubrication Bushing, Steering Console 6/97

B12

A--ARM/STRUT MOUNTING XPLORER 300 W98CC28C 6

1

7

8 9

2 10

3

11

5

4

12 29 28 13 14 24 28

23

15 16

27

29

23

24

25

17

26 19

22

20

21

Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

7542403 5333367 7515415 7515554 1822478 5411291 7061019 7542711 5020926 7547028 7061018 7555806 7546904 7661203 --------------

16 7080673

Qty. Description 2 1 1 1 2 2 2 2 2 2 2 4 2 2 1

Nut, FLEXLOC Bushing Bolt Bolt & Washer Asm., Tie Rod (Incl. 6-11) Boot, Seal, Rod End Rod End, RH Nut, RH Rod, Tie Nut, LH Rod End, LH, w/Fitting Washer Nut Cotter Pin Asm., Hubstrut, Service (See Front Strut Page B6, Ref. 23) 2 Ball Joint, High Angle

18

14 Ref. Part No. 17 18 19 20 21 22

Qty. Description

5211121 7512284 5410548 7542438 7512084 5431149 5431150 5431596 5020677 5020681 2200531

2 4 2 2 4 1 1 4 4 2 1

2200532

1

27 7080433 28 7515458 29 7552603

2 4 4

23 24 25 26

Bracket, Ball Joint Bolt Boot, Rubber Nut, Castle Screw Shield, CV Joint, RH Shield, CV Joint, LH Bushing, A-Arm Long Bushing Shaft, A-Arm Kit - A-Frame, LH (Incl. 14,23,24,27-29) Kit - A-Frame, RH (Incl. 14,23,24,27-29) Fitting, Lubrication Bolt Washer, Spring Lock 8/98

B13

SWING ARM/SHOCK MOUNTING XPLORER 300 W98CC28C

7 8

6 9 10 5 1

4 3

2

11 13 12 14 15 14 13 11 12

17 18 7

19

35

17

20 19

34 33 27 26 32

28

31

Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

7512701 5220958 5630334 5630351 5431032 7041204-067 7542439 7515415 5222118 7041448 5240952 5431977 7555911 7542602 --------------

16 7512702 17 5020793

29 30

Qty. Description 1 2 1 1 1 1 2 1 1 1 2 2 2 2 2

Bolt, Shoulder Plate, Bolt Lock Cam, Adjustment, Spring Adaptor, Spring Seat Sleeve, Spring Protector Spring, Compression Nut, Nylok Bolt Retainer, Shock Shock, Rear Washer, Stamped Bushing, Thrust Washer Nut, Nylok Bushing, Pivot (See Gearcase Page C12, Ref. 4) 1 Bolt, Shoulder 2 Bushing, Swing Arm Extended

25

16

21 24

2

23 22

Ref. Part No. 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

7080438 5431972 7074214 7621433 5431310 7515304 5332828 5430776 7558402 7542321 1580090 7555883 7542503 7074752 7072533 2200472 7512576 7515438

Qty. Description 2 4 1 2 1 1 1 1 1 1 1 2 2 1 1 1 2 1

Fitting, Lubricated (45) Bushing, Swing Arm Decal - Lubrication Rivet, Pop Guide, Chain Bolt Bushing Guard, Chain Washer Nut Asm., Swing Arm (Incl. 18,19) Washer Nut, FLEXLOC Decal - Chain Free Play Decal - Hitch Kit - Hitch (Incl. 29-34) Bolt Bolt 8/98

B14

TOOL KIT XPLORER 300 W98CC28C

2

3 4 7

5 6

1

Ref. Part No. 1 2 3 4

2870694 2690016 3083612 3083613

Qty. Description 1 1 1 1

Ref. Part No.

Asm., Tool Kit (Incl. 2-6) Pouch, Tool Kit Wrench, Box, Special Wrench, 10-12 Spanner

5 3083843 6 2870725 7 9914659 9914525

Qty. Description 1 1 1 1

Screwdriver Tire Pressure Gauge Manual, Owners, ‘98 ATV Supplement, Manual, Owners, ‘98 Xplorer 300 6/97

C1

CENTER TIGHTENER XPLORER 300 W98CC28C

3

4

5

6

2

1

7 8

10 8

7

16 11

9

2

12

15

Ref. Part No. 1380129 1 2 3 4 5 6 7

5020935 3610017 3221044 7555815 7571611 7512492 3554506

14

13

Qty. Description 1 Asm., Center Tightener (Incl. 1,2,4-12,14-16) 1 Shaft, Center Tightener, Short 2 Seal, Tightener, 4WD 1 Sprocket, 12T, Splined 1 Washer 1 Washer, Dish Lock 1 Bolt 2 Bearing, Tapered Roller Cone

Ref. Part No. 8 9 10 11 12 13 14 15 16

3554507 1380136 7080306 5410463 5010444 3222044 7555788 7542810 7661402

Qty. Description 2 1 1 1 1 1 1 1 1

Bearing, Tapered Roller Cup Asm., Eccentric, Center w/Cup Fitting, Lube w/Ball O-Ring Spacer, Tapered Sprocket, 22T Washer Nut Pin, Cotter 8/98

C2

DRIVE CLUTCH XPLORER 300 W98CC28C

1

3

2

13

12

4

11

6

5

7

9

10

8

5

14

Ref. Part No. 1 2 3 4 5 6 7 8 9

7512176 7552801 5430945 1321457 5431936 5630514 7512266 7541906 3576504

Qty. Description 6 6 6 3 6 3 3 3 1

Bolt Washer, Spring Lock Washer, Multilube Asm., Roller and Bushing Button, Clutch, Stemless Weight, Shift (G) Bolt, Shoulder Nut, FLEXLOC Bearing, Moveable, 1/2I

Ref. Part No. 10 5210752 5242981 5210753 5210754 11 5020422 12 7041157 13 3576510 14 1321632

Qty. Description AR AR AR AR 3 1 1 1

Spacer (.020) Spacer (.025) Spacer (.032) Spacer (.050) Pin, Roller Spring, Clutch Bearing, Cover Asm., Drive Clutch, ATV-06 (Less 6,12) 11/97

C3

DRIVEN CLUTCH XPLORER 300 W98CC28C

4

1

2

3 17

16

18

5 6 7

15 14 13 12

11 10 4

Ref. Part No.

Qty. Description

Ref. Part No. 10 11 12 13 14 15 16 17 18

1 2 3 4

7555990 7556401 3211077 1322182

1 AR 1 1

5 6 7 8 9

5220646 7552901 7515382 7555898 7556076

1 1 1 AR AR

Bushing Bushing Belt, Drive Asm., Driven Clutch, 3 Angle, Heavy (Incl. 8-18) Washer, Domed Washer, Spring Lock Bolt Washer (.020) Washer (.025)

7556804 3576504 3576511 7041198 5131447 5210752 7710448 7511854 5430766

9

8

Qty. Description AR 1 1 1 1 1 1 3 3

Washer Bearing, Moveable, 1/2〉 Bearing, Moveable, 1I Spring, Clutch Ramp, Stationary Spacer Ring, Retaining Bolt Button, Ramp 8/98

C4

CLUTCH COVER XPLORER 300 W98CC28C

2

1

3 4

5

7

30 29 23

21

2425

22

26

27

6

31 28

12

8 13

24 14

12

15

9

20

11 16

19

10

14 18

Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

5410489 7555748 7517312 5521301 5431961 7670051 7512093 7074946 7077377 7074782 7512094 7080492 5410421 7512232 5432302 7080511

Qty. Description 1 3 3 1 1 1 5 1 1 1 2 4 1 2 2 1

Seal, Cover Case Washer Screw Seal, Clutch Cover Cover, Clutch, Front Clip, Clutch Cover Screw Decal - Clutch Cover Decal - Engine/Clutch Modification Decal - Automatic Transmission Screw Strap, Panduit Boot, Clutch Intake Screw Clip, Retainer, Oil Line Clamp, Band, Narrow

17

Ref. Part No.

Qty. Description

17 18 19 20 21 22 23

5432441 5811373 5410509 5431794 7512084 5432649 2200792

1 1 1 1 1 1 1

24 25 26 27 28 29 30 31

7555932 5241213-067 7555935 7512098 5222877-067 5410749 7661638 --------------

2 1 1 1 1 1 2 4

Duct, Inlet Down Tube Tape, Foil Boot, Intake Duct, Inlet Top Screw Duct, Air Outlet Clutch Kit - Clutch Cover, Inner (Incl. 7,12,27) Washer, Nylon Bracket, Clutch Cover Washer Screw Bracket, Retainer Seal Seal, Cover Case Rivet Screw and Washer (See Crankcase and Cylinder Page C14, Ref. 27) 8/98

C5

GEARCASE/BRAKE and CHAIN COVER MOUNTING XPLORER 300 W98CC28C

26

4

1

5

9

8

6 24

2 3 9

8

7 23

10 11

13

25

19

21

20

22

12 2 14

15

16

17

11 18

27 Ref. Part No. 1 2 3 4 5 6 7

7515345 7552901 7558402 7075339 5241018-067 1910226 --------------

Qty. Description 2 2 2 1 1 1 1

8 7552603 9 7515522 10 --------------

2 2 1

11 12 13 14

1 1 1 1

1590265 7555701 7515321 3221058

Bolt Washer, Spring Lock Washer Decal - Brake Shield Shield, Caliper, Rear Asm., Brake Caliper, Rear Plate, Bolt Lock (See Swing Arm/ Shock Mounting Pg. B14, Ref. 2) Washer, Spring Lock Bolt Bolt, Shoulder (See Swing Arm/ Shock Mounting Pg. B14, Ref. 16) Asm., Output Shaft Bearing Washer Bolt Sprocket, 11T

28

Ref. Part No. 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

7710433 1910177 7542449 7080433 7515484 7710434 3221041 7542403 7515472 7542404 7515485 7555784 3610062 5242072 3554202 5131643

29

30

28

27

Qty. Description 1 1 2 1 2 1 1 1 1 1 1 1 2 2 1 1

Ring, Retaining Disc, Brake Nut Fitting, Lubrication Bolt, Carriage Ring, Retaining Sprocket, 13T, Splined Nut, FLEXLOC Bolt Nut Bolt Washer Seal, Brake Flangette, Output Shaft Bearing Bearing, Needle Housing, Bearing, Output Shaft 8/98

C6

REAR BRAKE XPLORER 300 W98CC28C 2

1 3

12

11

10

9 8

13 14

76

4

5

15 17 21

20 19

16

18

23

26 24

29

25

22

22

28

23

Ref. Part No. 1 7080352 2 7661820 3 1910226 5131272 4 2200899 2200464 5 2200463 6 5410766 7 5410767 8 5020667 9 5240993 10 5410542 11 7041219 12 5020666 13 5830009 14 5630651

Qty. Description 1 Screw, Bleeder 2 Pin, Brake 1 Asm., Brake Caliper, Rear (Incl. 1-3,6-21) 1 Caliper, Brake, Rear 1 Kit - Severe Duty Brake Pad, Rear 1 Kit - General Duty Brake Pad, Rear 1 Kit - Piston and Seal (Incl. 6-8) 1 Ring, Square (.134〉) 1 Ring, Square (.099〉) 1 Piston, Brake 1 Spring, Anti-Rattle 2 O-Ring 1 Spring, Compression, Brake 1 Pin, Brake Caliper 1 Gasket, Brake 1 Ramp, Moveable, Brake

Ref. Part No. 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

5630652 7512173 3610026 5211692 7555828 7542129 7515145 7661205 7555827 5241621 1040514-067 7042029 5431107 7555919 7661401

27

Qty. Description 1 2 1 1 1 1 1 2 2 1 1 1 2 2 1

Ramp, Stationary Brake Screw Seal, Brake Arm, Brake Caliper Washer Nut Bolt Pin, Cotter Washer Rod, Brake Foot Brake Spring, Exhaust Bushing, Pedal Pivot Washer Pin, Cotter 6/97

C7

REAR WHEEL DRIVE XPLORER 300 W98CC28C

1 2 30

29

23 24

3

10 4 5

25

28

11

27

13

12

14

9 26 5

25

4

24 23

3

7

6 22

8

21 15

31 16

17

20 13

14

12

Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

7555764 5020468 7512673 2200341 7670081 5411265 1525017 3225026 7555745 7542714 7555796 7543005 7661404 5411164 3224056-088 7542439

18

19

32

16 11

9

7

Qty. Description 1 2 8 2 8 2 2 1 2 8 2 2 2 2 1 6

Washer Nut, Jam, Rear Axle Bolt Kit - Mach., Hub (Incl. 11) Retainer, Bolt, Pushnut Tire (24X11X10) Valve, Rim Link, Connector, Drive Chain Washer, Flat Nut, Wheel Washer, Cone Nut, Castle Pin, Cotter Hub, Dust Cover Drive Chain, 88P Nut, Nylok

Ref. Part No. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

5211618-067 5630586 3222061 7515540 7515513 1520170 5410415 3610013 3515501 5010204 7080306 5130663 5010206 7710405 5020789 1520183-117

Qty. Description 1 1 1 3 3 1 2 2 2 1 1 1 1 1 1 2

Guard, Sprocket, 42T Spacer, Sprocket Guard Sprocket, Rear, 40T Bolt Stud Asm., Hub Sprocket (Incl. 21) O-Ring Seal, Rear Axle Bearing, Rear Axle Tube, Bearing Spacer Fitting, Lubrication Housing, Axle Spacer, Bearing Ring, Retaining Axle, Rear Rim, Rear 6/97

C8

ELECTRICAL/TAILLIGHT XPLORER 300 W98CC28C 3 4 1

2 8

6 7

5

13 14

12

9 10

15 16

17 18

11 19 23

22

21

20

24 25

11

10 26 30

27

28 27

Ref. Part No. 1 2460554 2 2200593 3 2432034 4 5 6 7 8 9 10 11 12 13 14 15

4032029 4032046 4030043 4032045 4032064 7670054 7541925 7571602 7512027 5810290 7072606 2200361

29

Qty. Description 1 Harness, Main Wire 1 Kit - Circuit Breaker, 20 AMP 1 Asm., Taillight w/Brake Light (Incl. 5-9) 2 Screw, Taillight 1 Lens, Taillight 1 Bulb, Taillight 1 Gasket, Taillight 1 Backing, Taillight/Brake Light 2 Nut, Speed 4 Nut, Nylok 2 Washer 2 Screw 3 Pad, Battery 1 Decal - Battery 1 Kit - Battery Bolt (Short)

Ref. Part No.

Qty. Description

16 17 18 19 20 21 22 23 24 25 26

4010095 7010032 5410424 5432077 4140006 5431769 4010094 4010064 4040063 7621336 --------------

1 2 1 AR 1 1 1 1 1 5 1

27 28 29 30

7512024 4060085 4060193 7512007

2 1 1 2

Cable, Battery/Engine Hook, Battery Strap Strap, Battery Holddown Tube, Battery Vent Battery Cover, Battery Cable, Battery/Solenoid Cable, Solenoid/Starter Board, Terminal Rivet Ignition Coil Complete (See Magneto Page D2, Ref. 19) Screw Limiter, Reverse Speed Rectifier, Regulator, LR 39-1 Bolt 8/98

C9

GEAR SELECTOR XPLORER 300 W98CC28C 1

2

3 4 29

5 6 7

8

12

11

13

9 10 27 26

14

28

23 21 24

1341264 1 2 3 4 5 6 7 8 9 10 11 12 13 14

3233195 7512024 3233131 3233132 3233368 3233213 3233158 3233456 3233063 3233083 3233062 3233069 3233060 3233215

18 19

25

Ref. Part No.

17

16

15

Qty. Description 1 Asm., Gear Selector (Incl. 1-15,23-25,28-29) 1 Asm., Knob 1 Screw 1 Clamp 1 Clamp 1 Boot, Gear Selector 1 Cover, Gear Selector 1 Spring, Holding 1 Sub Asm., Handle 1 Cup, Bearing 1 Spring, Centering 1 Pin, Stop 2 Spring, Detent 2 Bullet, Detent 1 Switch, Gear Selector

20

22 Ref. Part No. 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

3233090 7061014 7061013 7546702 5020936 5020690 7546701 7546707 3233217 3233218 3233457 7515181 3233070 3233084 3233085

Qty. Description 1 2 2 2 1 1 2 4 1 1 1 3 1 1 5

Strap, Wire Rod End, 6mm, RH Rod End, 6mm, LH Nut, LH Rod, Shift Linkage Rod, Shift Linkage Nut, RH Nut, FLEXLOC Asm., Slide, High/Reverse Asm., Slide, Low Body, Gear Selector Screw Pin, Interlock Butterfly, Interlock Screw 6/97

C10

GEARCASE XPLORER 300 W98CC28C

3 4

5 6 13 14 15 11 12 10

7 8

2 6

1

13 14 15 11 12 10

9

16 20

24

25 26 27

23 28

17

22

18

21

29 30 31

49 46

32 33 30 34 48 47

21

20

19 17

35 27 36 37 38 39

20

46 45

40

4

44 43

C11

42

3

41

GEARCASE XPLORER 300 W98CC28C Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1341146 3233002 3233026 3233248 3233024 3233025 3233021 3233022 3233023 3233038 3233044 3233040 3233045 3233153 3233054 3233055 3233039 3233031 3233030 3233032 3233018 3233033 3233122 3233019 3233007

Qty. Description 1 1 10 3 2 1 2 1 1 1 2 2 2 2 2 2 1 2 1 1 3 4 1 1 2

Asm., Gearcase (Incl. 1-49) Gearcase, LH Screw Seal Bushing, Pivot Stud Pipe, Knock Shift Rail, Low Shift Rail, High/Reverse Shaft, Low Shift O-Ring Washer Ring, Retaining Bell Crank Washer Nut Shaft, High/Reverse Shift Pin Bracket Spring Bearing Screw Shaft, Input Bearing Washer

Ref. Part No. 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

3233125 3233009 3233010 3233126 3233175 3233012 3233127 3233036 3233014 3233029 3233128 3233129 3233017 3233176 3233177 3233037 3233478 3233448 3233035 3233003 3233043 3233020 3233123 3233130 5020741

Qty. Description 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

Gear, 33T Bearing, Needle Washer Engagement Dog, Low Shaft, Reverse Washer Sprocket, 24T Chain, Silent 34P (11W) Bearing, Needle Ring, Retaining Engagement Dog, High/Reverse Gear, 25T Bearing, Needle Washer, Thrust Ring, Retaining Vent Dipstick Plug Washer Gearcase, RH Oil Deflector Bearing Shaft, Output Gear, 65T Bushing, Speedo 9/97

C12

CRANKCASE and CYLINDER XPLORER 300 W98CC28C

5

4

3

4

2 1

6 7

38 37 36

35

4

34 33 8

32

9

10

31 11

30 29

12

13 14

15 29

17

21 20 24 28

23

27

25

18

22 19 20 21

14

26

16

18

C13

CRANKCASE and CYLINDER XPLORER 300 W98CC28C Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

3085097 3083930 3082910 3084799 3084798 3085098 3080283 3084292 3085013 3081330 3081497 3082257 3082162 3080103 3084801 3084800 3084802 3084791

19 3084018

Qty. Description 1 2 6 5 1 1 4 1 1 2 1 1 1 4 1 1 2 1

Head, Cylinder Fin Damper 2 Nut, Flange Fin Damper B Fin Damper A Gasket Complete (Head) Stud O-Ring Adapter, Carburetor (Incl. 8) Bolt (Socket Head) Screw (Pan Head) Asm., Band (Incl. 11) Seal, Oil Pin, Dowel Grommet Bracket, Wire Bolt and Washer Asm., Crankcase (Incl. 13,14,21-26,28,29) 1 Gasket, Starter

Ref. Part No. 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

3082758 3083767 3084775 3084792 3084121 3080739 3083615 3081635 3084581 3084119 3084795 3082911 3083929 3084793 3085326 3084439 3080530 3080285 3084794

Qty. Description 2 2 1 1 1 3 2 4 1 4 1 4 1 1 2 1 2 2 2

Gasket Plug, Drain Bearing, Ball Spacer Bearing, Ball Bolt and Washer Bolt and Washer Screw and Washer Seal, Oil (PTO) Stud Gasket, Cylinder Nut, Flange Fin Damper 1 Cylinder (Incl. 7,34,38) Stud Gasket, Exhaust Washer, Spring Nut Stud 6/97

C14

CRANKSHAFT and PISTON XPLORER 300 W98CC28C

1

2 4 3 4

16

17 5

7 6

15

7 8

9 10

14 11

12

13

Ref. Part No. 1 3084809 3084810 3084811 2 3085099 3085100 3085101 3 3083858 4 3084167 5 3083626 6 3083803 7 3083804 8 3084580

Qty. Description 2 2 2 1 1 1 1 2 1 1 2 1

Piston Ring (Std) Piston Ring (.010〉/0.25mm O/S) Piston Ring (.020〉/0.50mm O/S) Asm., Piston (Std) Asm., Piston (.010〉/0.25mm O/S) Asm., Piston (.020〉/0.50mm O/S) Pin, Piston Clip, Piston Pin Bearing, Small End Bearing, Large End Spacer, Crank Pin Bearing, Ball

Ref. Part No. 9 10 11 12 13

Qty. Description

3083745 3080130 3083904 3083905 3084803

1 1 1 1 1

3084804 14 3084805 15 3084778 3084779 16 3082796 17 3082790

1 1 AR AR 1 1

Crankshaft Gear Key, Woodruff Washer Nut, Lock Asm., Crankshaft (Incl. 6-9,13,14,16,17) Crankshaft 1 Crankshaft 2 Spacer 1 (0.2mm) Spacer 2 (0.3mm) Crank Pin 2, PTO Side Rod, Connecting 6/97

D1

MAGNETO XPLORER 300 W98CC28C 8

7

5

6

4 3 2 1

10

9

11 12

13 14

15 16 17

19

18

Ref. Part No. 1 3081467 2 3081296 3 3084814 3084815 4 3082226 5 4020129 6 3084817 7 3081253 8 3084813 9 3083422

Qty. Description 1 1 1 1 3 1 1 2 1 1

Screw and Washer Clamp Asm., Plate (Incl. 1-3,6,7,9-14) Plate, Coil Screw and Washer Cap, Spark Plug Stator 1 Screw and Washer Flywheel, w/Ring Gear Exciting Coil Complete

Ref. Part No. 10 11 12 13 14 15 16 17 18 19

3084818 3084819 3084816 3081260 3083909 3083073 3080077 3085521 3084820 3083923

Qty. Description 2 1 1 1 1 2 2 1 1 1

Screw and Washer Grommet Harness, Wire (Incl. 11,14) Screw and Washer Coupler, 3P Nut Spring Washer Magnetic Switch C.D.I. System Complete Ignition Coil Complete 6/97

D2

STARTING MOTOR XPLORER 300 W98CC28C

1

3

2

4 9

11

8

7 6

5

19

10

18 17

16 14

15

4

13

20

12 21

22 23

Ref. Part No. 1 3083649 2 3084406 3 3085392 3085393 4 5 6 7 8 9 10 11 12

3084405 3085032 3082758 3083568 3084408 3084407 3083650 3081665 3083754

Qty. Description 1 Nut, Flange 1 Brush 1 Asm., Starting Motor (Incl. 1-5,8,9,12-18,20-23) 1 Asm., Starter (Incl. 1,2,4-5,8,9,12-17) 2 Rubber Ring 1 Rear Cover 1 Gasket, Aluminum 1 Bolt 2 O-Ring 2 Through Bolt 1 Bracket 4 Bolt and Washer 1 Washer Set

24

Ref. Part No. 13 14 15 16 17 18 19 20 21 22 23 24

3084404 3083934 3083777 3083741 3085305 3083737 3082038 3084409 3084410 3084411 3084412 3085394

Qty. Description 1 1 1 1 1 1 2 1 1 1 1 1

Asm., Armature (Incl. 14,15) O-Ring Bearing, Ball O-Ring Front Cover (Incl. 16) Washer, Gear Shaft Bolt and Washer Clip Spring, Return Spring, Weight Clip Asm., Gear Shaft (Incl. 18,20-23)

6/97

D3

RECOIL STARTER XPLORER 300 W98CC28C 1 3 4

2

5

5

6

7 8

9 10

14

13

12 11

Ref. Part No. 1 2 3 4 5

3083185 3084750 3083453 3082956 3085082

3085054 6 3084782

Qty. Description 1 1 1 1 1

Spring, Spiral Bush Plug Gasket Asm., Recoil Starter (Incl. 1,2,5,8-14) 1 Starter Case Complete 1 Bolt and Washer

Ref. Part No. 7 8 9 10 11 12 13 14

3084177 3085266 3084744 3083379 3084822 3085083 3083463 3083378

Qty. Description 8 1 1 1 1 1 1 1

Bolt, Flange Bolt Plate, Friction Spring, Friction Reel Complete Asm., Rope Spring, Return Ratchet 6/97

D4

OIL PUMP XPLORER 300 W98CC28C

4 6

5

7

4

8

3 2 1

9

11 10

14

12

13

15 16

17 18 19 20 Ref. Part No. 1 2 3 4 5 6 7 8

Qty. Description

3084829 3083138 3084828 3240173 3084826 3083125 3083126 3085620

1 2 1 2 1 1 1 1

9 3083758 10 3083757 11 3085622 3085621

1 1 1 1

Bolt Washer Check Valve Clamp, Hose Vinyl Pipe 1 (170mm) Screw, Air Vent Packing Asm., Oil Pump (Incl. 1-3,6-13,20) Cap Collar, Camshaft Spring & Lever Lever, Control

Ref. Part No. 12 13 14 15 16 17 18 19

3083121 3083120 3083783 3083428 3083429 3083129 3083353 3083671 3083672 3083673 20 3083127

Qty. Description 1 1 2 1 1 1 1 AR AR AR 1

Washer, Spring Nut Screw and Washer Spacer Small Gear O-Ring Bush, Oil Pump Spacer 1 (0.15mm) Spacer 2 (0.3mm) Spacer 3 (0.6mm) O-Ring

6/97

D5

CARBURETOR XPLORER 300 W98CC28C 1

2 3 4 30

5 6

29 28

7 8

9 27

10

11

26 22

13 12

14

24

25

23 15 16

17

21

18 19 20 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

3130184 3130354 3130002 3130003 3130356 3130355 3130420 3130409 3130498 3130017 3130361 3130018 3130360 3130020 3130237

Qty. Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

Asm., Top (Incl. Gasket) Spring, Throttle Plate, Throttle E-Ring Jet Needle (5DP7-2) Washer Throttle Valve (2.0) Needle Jet (0-4) Asm., Carburetor (Incl. 1-30) Packing, Needle Valve Pin, Float Arm, Float Needle Valve (2.5) Packing, Float Chamber Cap

Ref. Part No. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

3130021 3130441 3130114 3130239 3130321 3130025 3130014 3130067 3130012 3130011 3130324 3130010 3130328 3130006 3130359

Qty. Description 2 1 1 1 1 4 1 1 1 1 1 1 1 1 1

Float Float Chamber Main Jet (#155) O-Ring Bolt, Banjo Screw and Washer Washer, Main Jet Pilot Jet (#40) Spring, Air Adjuster Screw, Air Throttle Stop Screw Spring, Throttle Adjuster Starter Plunger Spring, Plunger Cap, Plunger 6/97

D6

PART NUMBER INDEX XPLORER 300 W98CC28C

Part No.

Ref. No.

Grid No.

1040380-067 . . . 5 . . . A8 1040387 . . . . . . 10 . . . A6 1040514-067 . . 25 . . . C7 1040524-067 . . 13 . . . A8 1040525-067 . . 13 . . . A8 1040532-067 . . 17 . . A11 1040544-067 . . 21 . . . A6 1040554-067 . . 15 . . A10 1040555-067 . . 15 . . A10 1040568-067 . . . 5 . . A12 1260543-029 . . 17 . . A13 1260658-029 . . 16 . . A13 1260702-029 . . 14 . . A13 1321457 . . . . . . . 4 . . . C3 1321632 . . . . . . 14 . . . C3 1322182 . . . . . . . 4 . . . C4 1341146 . . . . . . . . . . . . C12 1341264 . . . . . . . . . . . . C10 1380024 . . . . . . . 9 . . . B4 1380092 . . . . . . . 7 . . . B5 1380094 . . . . . . . 6 . . . B5 1380119 . . . . . . . 1 . . . B5 1380129 . . . . . . . . . . . . . C2 1380136 . . . . . . . 9 . . . C2 1520170 . . . . . . 22 . . . C8 1520175-117 . . . 24 . . . B7 1520183-117 . . . 32 . . . C8 1520214 . . . . . . . 5 . . . B7 1520243 . . . . . . . 9 . . . B7 1525017 . . . . . . 25 . . . B7 7 . . . C8 1580090 . . . . . . 28 . . B14 1590265 . . . . . . 11 . . . C6 1822478 . . . . . . . 5 . . B13 1843067 . . . . . . . 1 . . B12 1910057 . . . . . . 10 . . . B8 1910177 . . . . . . 16 . . . C6 1910226 . . . . . . . . 6 . . . C6 3 . . . C7 1910232 . . . . . . . . . . . . . B8 1910233 . . . . . . . . . . . . . B8 1930665 . . . . . . . 4 . . . B8 1930674 . . . . . . 28 . . B10 1930751 . . . . . . 17 . . B10 1930752 . . . . . . 21 . . B10 1930753 . . . . . . 25 . . B10 1930777 . . . . . . 27 . . B10 1930792 . . . . . . 11 . . B10 1930795 . . . . . . . 3 . . B10 1930796 . . . . . . . 2 . . B10 1930797 . . . . . . . 1 . . B10 1930799 . . . . . . . 5 . . B10 1930804 . . . . . . . 6 . . B10 1930805 . . . . . . 12 . . B10 1930806 . . . . . . . 9 . . B10 2010055 . . . . . . 11 . . B11 2010075 . . . . . . 11 . . . B9 2010076 . . . . . . 10 . . . B9

Part No.

Ref. No.

2010077 2010078 2010079 2010080 2010081 2010158 2050078 2200188 2200341 2200361 2200463 2200464 2200465 2200472 2200531 2200532 2200593 2200609 2200610 2200771 2200773 2200775 2200792 2200808 2200809 2200899 2200901 2200961 2201034 2201090 2201149 2431011 2431012 2432034 2460553 2460554 2460611 2511272 2530009

Grid No.

. . . . . . . 9 . . . B9 . . . . . . . 8 . . . B9 . . . . . . . 1 . . . B9 . . . . . . . 3 . . . B9 . . . . . . . 4 . . . B9 . . . . . . . 5 . . . B9 . . . . . . . . . . . . B10 . . . . . . . 7 . . B11 . . . . . . . 4 . . . C8 . . . . . . 15 . . . C9 . . . . . . . 5 . . . C7 . . . . . . . 4 . . . C7 . . . . . . . 9 . . . B8 . . . . . . 33 . . B14 . . . . . . 26 . . B13 . . . . . . 26 . . B13 . . . . . . . 2 . . . C9 . . . . . . 23 . . . B6 . . . . . . 23 . . . B6 . . . . . . . 8 . . . B5 . . . . . . 12 . . . B5 . . . . . . . 8 . . A10 . . . . . . 23 . . . C5 . . . . . . . 4 . . B10 . . . . . . . . . . . . B10 . . . . . . . 4 . . . C7 . . . . . . . 9 . . . B8 . . . . . . 13 . . . B5 . . . . . . . 7 . . B10 . . . . . . 10 . . B10 . . . . . . . 9 . . . B8 . . . . . . . 2 . . A10 . . . . . . . 2 . . A10 . . . . . . . 3 . . . C9 . . . . . . 17 . . B11 . . . . . . . 1 . . . C9 . . . . . . . 1 . . A10 . . . . . . . 1 . . A14 . . . . . . 36 . . A11 10 . . A14 14 . . . B1 2620096-195 . . . 3 . . . A7 2631928-195 . . . 8 . . . A7 2670070 . . . . . . . 4 . . . A8 2670071 . . . . . . . 5 . . A10 2670174 . . . . . . . 3 . . . A8 2670180 . . . . . . . 6 . . A10 2681747-218 . . 12 . . . A6 2682360-218 . . 12 . . . A6 2690016 . . . . . . . 2 . . . C1 2870694 . . . . . . . 1 . . . C1 2870725 . . . . . . . 6 . . . C1 3070156 . . . . . . 20 . . A11 3080077 . . . . . . 16 . . . D2 3080103 . . . . . . 14 . . C14 3080130 . . . . . . 10 . . . D1 3080283 . . . . . . . 7 . . C14 3080285 . . . . . . 37 . . C14

D7

Part No. 3080530 3080739 3081253 3081260 3081296 3081330 3081467 3081497 3081635 3081665 3082038 3082162 3082226 3082257 3082758 3082790 3082796 3082910 3082911 3082956 3083073 3083120 3083121 3083125 3083126 3083127 3083129 3083138 3083185 3083353 3083378 3083379 3083422 3083428 3083429 3083453 3083463 3083568 3083612 3083613 3083615 3083626 3083649 3083650 3083671 3083672 3083673 3083737 3083741 3083745 3083754 3083757 3083758 3083767 3083777 3083783 3083803 3083804

Ref. No. . . . . . . 36 . . . . . . 25 ....... 7 . . . . . . 13 ....... 2 . . . . . . 10 ....... 1 . . . . . . 11 . . . . . . 27 . . . . . . 11 . . . . . . 19 . . . . . . 13 ....... 4 . . . . . . 12 . . . . . . 20 6 . . . . . . 17 . . . . . . 16 ....... 3 . . . . . . 31 ....... 4 . . . . . . 15 . . . . . . 13 . . . . . . 12 ....... 6 ....... 7 . . . . . . 20 . . . . . . 17 ....... 2 ....... 1 . . . . . . 18 . . . . . . 14 . . . . . . 10 ....... 9 . . . . . . 15 . . . . . . 16 ....... 3 . . . . . . 13 ....... 7 ....... 3 ....... 4 . . . . . . 26 ....... 5 ....... 1 . . . . . . 10 . . . . . . 19 . . . . . . 19 . . . . . . 19 . . . . . . 18 . . . . . . 16 ....... 9 . . . . . . 12 . . . . . . 10 ....... 9 . . . . . . 21 . . . . . . 15 . . . . . . 14 ....... 6 ....... 7

Grid No.

. . C14 . . C14 . . . D2 . . . D2 . . . D2 . . C14 . . . D2 . . C14 . . C14 . . . D3 . . . D3 . . C14 . . . D2 . . C14 . . C14 . . . D3 . . . D1 . . . D1 . . C14 . . C14 . . . D4 . . . D2 . . . D5 . . . D5 . . . D5 . . . D5 . . . D5 . . . D5 . . . D5 . . . D4 . . . D5 . . . D4 . . . D4 . . . D2 . . . D5 . . . D5 . . . D4 . . . D4 . . . D3 . . . C1 . . . C1 . . C14 . . . D1 . . . D3 . . . D3 . . . D5 . . . D5 . . . D5 . . . D3 . . . D3 . . . D1 . . . D3 . . . D5 . . . D5 . . C14 . . . D3 . . . D5 . . . D1 . . . D1

PART NUMBER INDEX XPLORER 300 W98CC28C

Part No. 3083843 3083858 3083904 3083905 3083909 3083923 3083929 3083930 3083934 3084018 3084119 3084121 3084167 3084177 3084292 3084404 3084405 3084406 3084407 3084408 3084409 3084410 3084411 3084412 3084439 3084580 3084581 3084720 3084744 3084750 3084775 3084778 3084779 3084782 3084791 3084792 3084793 3084794 3084795 3084798 3084799 3084800 3084801 3084802 3084803 3084804 3084805 3084809 3084810 3084811 3084813 3084814 3084815 3084816 3084817 3084818 3084819 3084820

Ref. No. ....... 5 ....... 3 . . . . . . 11 . . . . . . 12 . . . . . . 14 . . . . . . 19 . . . . . . 32 ....... 2 . . . . . . 14 . . . . . . 19 . . . . . . 29 . . . . . . 24 ....... 4 ....... 7 ....... 8 . . . . . . 13 ....... 4 ....... 2 ....... 9 ....... 8 . . . . . . 20 . . . . . . 21 . . . . . . 22 . . . . . . 23 . . . . . . 35 ....... 8 . . . . . . 28 . . . . . . 28 ....... 9 ....... 2 . . . . . . 22 . . . . . . 15 . . . . . . 15 ....... 6 . . . . . . 18 . . . . . . 23 . . . . . . 33 . . . . . . 38 . . . . . . 30 ....... 5 ....... 4 . . . . . . 16 . . . . . . 15 . . . . . . 17 . . . . . . 13 . . . . . . 13 . . . . . . 14 ....... 1 ....... 1 ....... 1 ....... 8 ....... 3 ....... 3 . . . . . . 12 ....... 6 . . . . . . 10 . . . . . . 11 . . . . . . 18

Grid No.

. . . C1 . . . D1 . . . D1 . . . D1 . . . D2 . . . D2 . . C14 . . C14 . . . D3 . . C14 . . C14 . . C14 . . . D1 . . . D4 . . C14 . . . D3 . . . D3 . . . D3 . . . D3 . . . D3 . . . D3 . . . D3 . . . D3 . . . D3 . . C14 . . . D1 . . C14 . . A11 . . . D4 . . . D4 . . C14 . . . D1 . . . D1 . . . D4 . . C14 . . C14 . . C14 . . C14 . . C14 . . C14 . . C14 . . C14 . . C14 . . C14 . . . D1 . . . D1 . . . D1 . . . D1 . . . D1 . . . D1 . . . D2 . . . D2 . . . D2 . . . D2 . . . D2 . . . D2 . . . D2 . . . D2

Part No. 3084822 3084826 3084828 3084829 3085013 3085032 3085054 3085082 3085083 3085097 3085098 3085099 3085100 3085101 3085266 3085305 3085326 3085392 3085393 3085394 3085521 3085620 3085621 3085622 3110026 3110028 3110064 3130002 3130003 3130006 3130010 3130011 3130012 3130014 3130017 3130018 3130020 3130021 3130025 3130067 3130114 3130184 3130237 3130239 3130321 3130324 3130328 3130354 3130355 3130356 3130359 3130360 3130361 3130409 3130420 3130441 3130498 3211077

Ref. No.

Grid No.

. . . . . . 11 ....... 5 ....... 3 ....... 1 ....... 9 ....... 5 ....... 5 ....... 5 . . . . . . 12 ....... 1 ....... 6 ....... 2 ....... 2 ....... 2 ....... 8 . . . . . . 17 . . . . . . 34 ....... 3 ....... 3 . . . . . . 24 . . . . . . 17 ....... 8 . . . . . . 11 . . . . . . 11 ....... 1 . . . . . . 35 ....... 5 ....... 3 ....... 4 . . . . . . 29 . . . . . . 27 . . . . . . 25 . . . . . . 24 . . . . . . 22 . . . . . . 10 . . . . . . 12 . . . . . . 14 . . . . . . 16 . . . . . . 21 . . . . . . 23 . . . . . . 18 ....... 1 . . . . . . 15 . . . . . . 19 . . . . . . 20 . . . . . . 26 . . . . . . 28 ....... 2 ....... 6 ....... 5 . . . . . . 30 . . . . . . 13 . . . . . . 11 ....... 8 ....... 7 . . . . . . 17 ....... 9 ....... 3

. . . D4 . . . D5 . . . D5 . . . D5 . . C14 . . . D3 . . . D4 . . . D4 . . . D4 . . C14 . . C14 . . . D1 . . . D1 . . . D1 . . . D4 . . . D3 . . C14 . . . D3 . . . D3 . . . D3 . . . D2 . . . D5 . . . D5 . . . D5 . . A11 . . A11 . . A13 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . D6 . . . C4

D8

Part No. 3221041 3221044 3221058 3222044

Ref. No.

. . . . . . 21 ....... 3 . . . . . . 14 ........1 13 3222061 . . . . . . 19 3224056-064 . . 14 3224056-070 . . 20 3224056-088 . . 15 3225026 . . . . . . 13 8 3233002 . . . . . . . 1 3233003 . . . . . . 44 3233007 . . . . . . 24 3233009 . . . . . . 26 3233010 . . . . . . 27 3233012 . . . . . . 30 3233014 . . . . . . 33 3233017 . . . . . . 37 3233018 . . . . . . 20 3233019 . . . . . . 23 3233020 . . . . . . 46 3233021 . . . . . . . 6 3233022 . . . . . . . 7 3233023 . . . . . . . 8 3233024 . . . . . . . 4 3233025 . . . . . . . 5 3233026 . . . . . . . 2 3233029 . . . . . . 34 3233030 . . . . . . 18 3233031 . . . . . . 17 3233032 . . . . . . 19 3233033 . . . . . . 21 3233035 . . . . . . 43 3233036 . . . . . . 32 3233037 . . . . . . 40 3233038 . . . . . . . 9 3233039 . . . . . . 16 3233040 . . . . . . 11 3233043 . . . . . . 45 3233044 . . . . . . 10 3233045 . . . . . . 12 3233054 . . . . . . 14 3233055 . . . . . . 15 3233060 . . . . . . 13 3233062 . . . . . . 11 3233063 . . . . . . . 9 3233069 . . . . . . 12 3233070 . . . . . . 27 3233083 . . . . . . 10 3233084 . . . . . . 28 3233085 . . . . . . 29 3233090 . . . . . . 15 3233122 . . . . . . 22 3233123 . . . . . . 47 3233125 . . . . . . 25 3233126 . . . . . . 28 3233127 . . . . . . 31 3233128 . . . . . . 35

Grid No.

. . . C6 . . . C2 . . . C6 . . . B4 . . . C2 . . . C8 . . . B3 . . . B3 . . . C8 . . . B3 . . . C8 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12 . . C10 . . C10 . . C10 . . C10 . . C10 . . C10 . . C10 . . C10 . . C10 . . C12 . . C12 . . C12 . . C12 . . C12 . . C12

PART NUMBER INDEX XPLORER 300 W98CC28C

Part No. 3233129 3233130 3233131 3233132 3233153 3233158 3233175 3233176 3233177 3233195 3233213 3233215 3233217 3233218 3233248 3233368 3233448 3233456 3233457 3233478 3240173 3250010 3250028 3250030 3250031 3250032 3260115 3260130 3514402 3515501 3554202 3554506 3554507

3554509 3576504 3576510 3576511 3610013 3610017 3610019 3610026 3610028 3610062 4010064 4010094 4010095 4010132 4010211 4020129 4030043 4030047 4030059 4032029

Ref. No. . . . . . . 36 . . . . . . 48 ....... 3 ....... 4 . . . . . . 13 ....... 7 . . . . . . 29 . . . . . . 38 . . . . . . 39 ....... 1 ....... 6 . . . . . . 14 . . . . . . 23 . . . . . . 24 ....... 3 ....... 5 . . . . . . 42 ....... 8 . . . . . . 25 . . . . . . 41 ....... 4 . . . . . . 11 . . . . . . 10 . . . . . . 14 . . . . . . 13 . . . . . . 12 ....... 3 ....... 9 ....... 5 . . . . . . 25 . . . . . . 29 ........6 7 . . . . . . 19 7 8 . . . . . . 18 ........9 11 . . . . . . 13 . . . . . . 12 . . . . . . 24 ........6 2 ....... 3 . . . . . . 17 . . . . . . 24 . . . . . . 27 . . . . . . 23 . . . . . . 22 . . . . . . 16 ....... 3 ....... 8 ....... 5 ....... 6 ....... 7 ....... 2 ....... 4

Grid No.

. . C12 . . C12 . . C10 . . C10 . . C12 . . C10 . . C12 . . C12 . . C12 . . C10 . . C10 . . C10 . . C10 . . C10 . . C12 . . C10 . . C12 . . C10 . . C10 . . C12 . . . D5 . . . B7 . . . B7 . . . B7 . . . B7 . . . B7 . . . B5 . . . B5 . . . B4 . . . C8 . . . C6 . . . B7 . . . C2 . . . B6 . . . B7 . . . C2 . . . B6 . . . C3 . . . C4 . . . C3 . . . C4 . . . C8 . . . B4 . . . C2 . . . B7 . . . C7 . . . B6 . . . C6 . . . C9 . . . C9 . . . C9 . . A11 . . A11 . . . D2 . . . C9 . . . B9 . . A10 . . . C9

Part No.

Ref. No.

Grid No.

4032045 . . . . . . . 7 4032046 . . . . . . . 5 4032064 . . . . . . . 8 4040052 . . . . . . 19 4040054 . . . . . . 18 4040063 . . . . . . 24 4060085 . . . . . . 28 4060193 . . . . . . 29 4110164 . . . . . . 16 4110166 . . . . . . . 6 4110177 . . . . . . . 6 4110193 . . . . . . . 9 4110194 . . . . . . 21 4110203 . . . . . . 12 4140006 . . . . . . 20 4170014 . . . . . . . 7 4170016 . . . . . . 21 5010192 . . . . . . . 3 5010204 . . . . . . 26 5010206 . . . . . . 29 5010444 . . . . . . 12 5020422 . . . . . . 11 5020468 . . . . . . . 2 5020474 . . . . . . . 8 5020506 . . . . . . . 7 5020527 . . . . . . . 4 5020666 . . . . . . 12 5020667 . . . . . . . 8 5020677 . . . . . . 24 5020681 . . . . . . 25 5020690 . . . . . . 20 5020741 . . . . . . 49 5020789 . . . . . . 31 5020793 . . . . . . 17 5020926 . . . . . . . 9 5020935 . . . . . . . 1 5020936 . . . . . . 19 5130663 . . . . . . 28 5130668 . . . . . . . 6 5130701 . . . . . . . 2 5131115 . . . . . . . . 3 5131116 . . . . . . . . 3 5131272 . . . . . . . 3 5131379 . . . . . . . 9 5131447 . . . . . . 14 5131643 . . . . . . 30 5210748 . . . . . . 13 5210752 . . . . . . 10 15 5210753 . . . . . . 10 5210754 . . . . . . 10 5211033 . . . . . . . 9 5211115 . . . . . . . 10 5211121 . . . . . . . 17 5211148 . . . . . . . . 4 5211325 . . . . . . . 2 5211618-067 . . . 17 5211692 . . . . . . 18

. . . C9 . . . C9 . . . C9 . . B11 . . B11 . . . C9 . . . C9 . . . C9 . . B10 . . . B9 . . . B1 . . B11 . . B11 . . . B9 . . . C9 . . A12 . . . B6 . . A13 . . . C8 . . . C8 . . . C2 . . . C3 . . . C8 . . . B4 . . . B8 . . . B4 . . . C7 . . . C7 . . B13 . . B13 . . C10 . . C12 . . . C8 . . B14 . . B13 . . . C2 . . C10 . . . C8 . . . B6 . . . B4 . . . B8 . . . B8 . . . C7 . . . B3 . . . C4 . . . C6 . . A11 . . . C3 . . . C4 . . . C3 . . . C3 . . . A6 . . . B6 . . B13 . . . B7 . . . B7 . . . C8 . . . C7

D9

Part No.

Ref. No.

5220602 . . . . . . . 7 5220646 . . . . . . . 5 5220916-067 . . 13 5220958 . . . . . . . 2 5220980 . . . . . . 20 5222118 . . . . . . . 9 5222154-067 . . . 8 5222155-067 . . . 8 5222193 . . . . . . 20 5222299 . . . . . . . 2 5222877-067 . . 28 5222999-067 . . . 3 5224592 . . . . . . . 2 5224715-067 . . 12 5240591-067 . . 20 5240952 . . . . . . 11 5240993 . . . . . . . 9 5241018-067 . . . 5 5241176-067 . . . 34 5241213-067 . . 25 5241397-067 . . . 5 5241398-067 . . 18 5241399-067 . . 18 5241403-067 . . 17 5241418 . . . . . . 16 5241583-067 . . 21 5241621 . . . . . . 24 5241799-067 . . . 6 5242016-067 . . 19 5242072 . . . . . . 28 5242081-067 . . . 8 5242229-067 . . 27 5242981 . . . . . . 10 5332828 . . . . . . 24 5333332-067 . . 11 5333367 . . . . . . . 2 5410241 . . . . . . . 4 5410414 . . . . . . 13 5410415 . . . . . . 23 5410421 . . . . . . 23 13 5410424 . . . . . . 18 5410436 . . . . . . . 9 5410463 . . . . . . . . 7 11 5410470 . . . . . . 20 5410489 . . . . . . . 1 5410494 . . . . . . 12 5410495 . . . . . . 11 5410506 . . . . . . . 4 5410509 . . . . . . 19 5410510 . . . . . . 18 5410529 . . . . . . 11 5410542 . . . . . . 10 5410548 . . . . . . 19 5410549 . . . . . . 10 5410749 . . . . . . 29 5410766 . . . . . . . 6 5410767 . . . . . . . 7

Grid No.

. . . B6 . . . C4 . . A14 . . B14 . . . B2 . . B14 . . A14 . . A14 . . . B6 . . . B5 . . . C5 . . B12 . . . A6 . . B11 . . A10 . . B14 . . . C7 . . . C6 . . A11 . . . C5 . . B11 . . A10 . . A10 . . . A6 . . . A6 . . A10 . . . C7 . . A11 . . . A6 . . . C6 . . A13 . . A11 . . . C3 . . B14 . . . A8 . . B13 . . A13 . . . A6 . . . C8 . . A11 . . . C5 . . . C9 . . A13 . . . B4 . . . C2 . . . B7 . . . C5 . . . B8 . . . B8 . . . B2 . . . C5 . . . B2 . . . B2 . . . C7 . . B13 . . . B2 . . . C5 . . . C7 . . . C7

PART NUMBER INDEX XPLORER 300 W98CC28C

Part No.

Ref. No.

5410772 . . . . . . 13 5410779 . . . . . . . 5 5410780 . . . . . . . 6 5410896 . . . . . . 15 5410988 . . . . . . 15 5410991 . . . . . . . 3 5411009 . . . . . . 23 5411042 . . . . . . 31 5411106 . . . . . . . . 5 5411159 . . . . . . . 14 5411164 . . . . . . . 14 5411264 . . . . . . 16 5411265 . . . . . . . 6 5411272 . . . . . . 15 5411291 . . . . . . . 6 5411297 . . . . . . 14 5411468 . . . . . . . 8 5430261 . . . . . . 14 5430725 . . . . . . . 4 5430766 . . . . . . 18 5430776 . . . . . . 25 5430779 . . . . . . . 1 5430802 . . . . . . . 2 5430806 . . . . . . . 4 5430807 . . . . . . . 5 5430884 . . . . . . 19 5430945 . . . . . . . 3 5430967 . . . . . . 20 5431030 . . . . . . 10 5431032 . . . . . . . 5 5431053 . . . . . . . 6 5431107 . . . . . . 27 5431124 . . . . . . . 9 5431149 . . . . . . 22 5431150 . . . . . . 22 5431310 . . . . . . 22 5431570 . . . . . . . 8 5431571 . . . . . . 12 5431572 . . . . . . . 4 5431573 . . . . . . 16 5431574 . . . . . . . 6 5431596 . . . . . . 23 5431769 . . . . . . 21 5431771-070 . . 36 5431772-070 . . 36 5431786 . . . . . . . 6 5431787 . . . . . . 14 5431793 . . . . . . . 8 5431794 . . . . . . 20 5431796 . . . . . . 39 5431797 . . . . . . 39 5431798 . . . . . . 18 5431799 . . . . . . 18 5431806-195 . . . 6 5431809-195 . . . 3 5431936 . . . . . . . 5 5431961 . . . . . . . 5 5431964 . . . . . . 21

Grid No.

. . B12 . . . B8 . . . B8 . . . A6 . . B10 . . . B1 . . . A6 . . . A6 . . . B5 . . . B2 . . . C8 . . . B7 . . . C8 . . A14 . . B13 . . B10 . . . B6 . . A11 . . A14 . . . C4 . . B14 . . . B1 . . A11 . . . B6 . . . B6 . . . B2 . . . C3 . . B11 . . B11 . . B14 . . A14 . . . C7 . . . B2 . . B13 . . B13 . . B14 . . B12 . . B12 . . B12 . . B12 . . B12 . . B13 . . . C9 . . . A6 . . . A6 . . . A6 . . . A6 . . . B1 . . . C5 . . . A6 . . . A6 . . . A7 . . . A7 . . . A7 . . . A7 . . . C3 . . . C5 . . B11

Part No.

Ref. No.

Grid No.

5431972 . . . . . . 19 5431977 . . . . . . 12 5432077 . . . . . . 19 5432155-070 . . 10 5432245 . . . . . . . 3 5432246-070 . . . 3 5432247-070 . . . 1 5432302 . . . . . . 15 5432441 . . . . . . 17 5432559 . . . . . . 21 5432572 . . . . . . 17 5432611 . . . . . . 21 5432619 . . . . . . . 2 5432649 . . . . . . 22 5432663-195 . . 40 5432733 . . . . . . 20 5433198 . . . . . . . 8 5521301 . . . . . . . 4 5630334 . . . . . . . 3 5630351 . . . . . . . 4 5630514 . . . . . . . 6 5630586 . . . . . . 18 5630629 . . . . . . 13 5630651 . . . . . . 14 5630652 . . . . . . 15 5810141 . . . . . . . 2 5810144 . . . . . . . 3 5810290 . . . . . . 13 5810291 . . . . . . . 3 5810310 . . . . . . 16 5810439 . . . . . . 16 5810441 . . . . . . . 2 5810444 . . . . . . . 1 5810467 . . . . . . 22 5811052 . . . . . . . 2 5811087 . . . . . . 30 5811104 . . . . . . . 12 5811105 . . . . . . . 12 5811106 . . . . . . . 26 5811107 . . . . . . . 33 5811111 . . . . . . . 34 5811210 . . . . . . . 2 5811373 . . . . . . 18 5811399 . . . . . . 35 5811401 . . . . . . 25 5811402 . . . . . . 37 5811489 . . . . . . 14 5811491 . . . . . . . 1 5811502 . . . . . . 18 5811519 . . . . . . . 6 5830009 . . . . . . 13 5910026 . . . . . . . 8 7010032 . . . . . . 17 7041157 . . . . . . 12 7041198 . . . . . . 13 7041204-067 . . . 6 7041219 . . . . . . 11 7041370 . . . . . . 11

. . B14 . . B14 . . . C9 . . A10 . . . B2 . . B11 . . B11 . . . C5 . . . C5 . . A14 . . . B3 . . . B7 . . A12 . . . C5 . . . A6 . . A14 . . B11 . . . C5 . . B14 . . B14 . . . C3 . . . C8 . . B11 . . . C7 . . . C7 . . . B1 . . A14 . . . C9 . . . B6 . . . B2 . . . B6 . . . B2 . . . B2 . . A10 . . A14 . . . A6 . . . A6 . . . A6 . . . A6 . . . A6 . . . A6 . . . A7 . . . C5 . . . A6 . . . A6 . . . A6 . . . A7 . . . A7 . . . B3 . . . B3 . . . C7 . . . B8 . . . C9 . . . C3 . . . C4 . . B14 . . . C7 . . . A6

D10

Part No.

Ref. No.

7041375-067 . . 27 7041448 . . . . . . 10 7041755 . . . . . . . 9 7042029 . . . . . . 13 26 7042031 . . . . . . 15 7052005 . . . . . . 32 7052045 . . . . . . 15 7052047 . . . . . . 31 7052083 . . . . . . 12 7052095 . . . . . . . 5 7052103 . . . . . . 26 7052147 . . . . . . 17 7052148 . . . . . . 18 7052153 . . . . . . 11 7052154 . . . . . . 19 7052192 . . . . . . 10 7061013 . . . . . . 17 7061014 . . . . . . 16 7061018 . . . . . . 11 7061019 . . . . . . . 7 7072533 . . . . . . 32 7072606 . . . . . . 14 7072724 . . . . . . . 2 7072791 . . . . . . 29 7073024 . . . . . . 13 7073453 . . . . . . 12 7073761 . . . . . . 32 7074110 . . . . . . . 2 7074214 . . . . . . 20 7074220 . . . . . . 21 7074750 . . . . . . 18 7074752 . . . . . . 31 7074782 . . . . . . 10 7074819 . . . . . . 13 7074827 . . . . . . 16 7074935 . . . . . . . 7 7074946 . . . . . . . 8 7074954 . . . . . . . 1 7074956 . . . . . . 16 7075339 . . . . . . . 4 7075413 . . . . . . . 9 7075656 . . . . . . . 3 7075741 . . . . . . 11 7076273 . . . . . . 14 7076523 . . . . . . . 5 7076524 . . . . . . . 6 7077377 . . . . . . . 9 7077862 . . . . . . 15 7077863 . . . . . . . 8 7077864 . . . . . . . 4 7077866 . . . . . . 19 7077867 . . . . . . 10 7077919 . . . . . . 20 7077920 . . . . . . 17 7080003 . . . . . . 29 12 7080134 . . . . . . 12 7080138 . . . . . . 22

Grid No.

. . . B6 . . B14 . . . B6 . . A13 . . . C7 . . A13 . . A11 . . . B7 . . A11 . . A13 . . . B1 . . B10 . . A14 . . A14 . . . B1 . . A14 . . A11 . . C10 . . C10 . . B13 . . B13 . . B14 . . . C9 . . . B9 . . . A6 . . . A9 . . . A9 . . . A6 . . . A9 . . B14 . . . A9 . . . A9 . . B14 . . . C5 . . . A7 . . . A9 . . . A9 . . . C5 . . . A9 . . . B3 . . . C6 . . . A9 . . . A9 . . . A9 . . . A9 . . . A9 . . . A9 . . . C5 . . . A9 . . . A9 . . . A9 . . . A9 . . . A9 . . . A9 . . . A9 . . A11 . . A14 . . . B1 . . B10

PART NUMBER INDEX XPLORER 300 W98CC28C

Part No. 7080140 7080229 7080278 7080306

7080307 7080352 7080369 7080409 7080413 7080424 7080433

7080438 7080492 7080511 7080526 7080539 7080573 7080579 7080615 7080627 7080673 7080680 7511854 7511866 7511875 7511930 7512007 7512024

7512027 7512084 7512085 7512093 7512094 7512098 7512113 7512173 7512176 7512232

7512242 7512246

Ref. No. . . . . . . 15 . . . . . . 22 . . . . . . 15 ........3 22 10 27 . . . . . . 16 ....... 1 1 ....... 5 . . . . . . 12 . . . . . . 13 . . . . . . 15 ........5 27 18 . . . . . . 18 . . . . . . 12 . . . . . . 22 16 ....... 9 . . . . . . 19 . . . . . . 11 ....... 7 . . . . . . 13 . . . . . . 11 . . . . . . 16 ....... 1 . . . . . . 17 . . . . . . 10 ....... 6 . . . . . . 41 . . . . . . 30 . . . . . . 23 2 27 2 . . . . . . 22 12 . . . . . . 21 21 ....... 5 5 ....... 7 . . . . . . 11 . . . . . . 27 ....... 8 . . . . . . 16 ....... 1 . . . . . . 20 4 3 7 9 14 ....... 3 ....... 6

Grid No.

. . . B2 . . B11 . . B11 . . . B4 . . . B6 . . . C2 . . . C8 . . . B1 . . . B8 . . . C7 . . . B2 . . . A7 . . . B2 . . B12 . . B12 . . B13 . . . C6 . . B14 . . . C5 . . A11 . . . C5 . . . B1 . . B10 . . . B6 . . B11 . . . B9 . . . B5 . . B13 . . A12 . . . C4 . . . B1 . . A12 . . . A6 . . . C9 . . B10 . . B11 . . . C9 . . C10 . . . B7 . . . C9 . . B13 . . . C5 . . . A6 . . . A7 . . . C5 . . . C5 . . . C5 . . A12 . . . C7 . . . C3 . . . A6 . . . A7 . . A10 . . A13 . . A14 . . . C5 . . . A6 . . . B2

Part No. 7512252 7512266 7512275 7512284 7512310 7512325 7512365 7512457 7512490 7512492 7512566 7512576 7512583 7512666 7512673 7512701 7512702 7515145 7515181 7515193 7515194 7515304 7515316 7515321

7515339 7515345 7515382 7515384 7515385 7515390 7515391 7515398 7515399 7515415 7515438 7515458 7515472 7515484 7515485 7515489 7515513 7515522 7515523 7515540 7515554 7517216 7517264 7517303 7517304 7517312 7517375 7517376 7517505

Ref. No.

Grid No.

. . . . . . 15 ....... 7 . . . . . . 12 . . . . . . 18 ....... 7 ....... 1 . . . . . . 13 . . . . . . 16 . . . . . . 26 ....... 6 . . . . . . 11 . . . . . . 34 ....... 4 . . . . . . 11 ....... 3 ....... 1 . . . . . . 16 . . . . . . 21 . . . . . . 26 ....... 1 ........2 7 . . . . . . 23 . . . . . . 10 ........4 14 13 . . . . . . 26 ....... 1 ....... 7 . . . . . . 16 . . . . . . 12 . . . . . . 13 . . . . . . 12 ....... 6 ....... 4 ........3 8 . . . . . . 35 . . . . . . 28 . . . . . . 23 . . . . . . 19 . . . . . . 25 ....... 2 . . . . . . 21 . . . . . . . 11 9 ....... 8 . . . . . . 20 ....... 4 ....... 4 ....... 7 ....... 8 . . . . . . 12 ....... 3 ....... 7 . . . . . . 24 . . . . . . 22

. . . B3 . . . C3 . . . B2 . . B13 . . A14 . . . B7 . . . B6 . . A11 . . A11 . . . C2 . . A11 . . B14 . . . B3 . . A13 . . . C8 . . B14 . . B14 . . . C7 . . C10 . . . A8 . . . A8 . . A10 . . B14 . . A13 . . A11 . . B12 . . . C6 . . . B6 . . . C6 . . . C4 . . A10 . . . A8 . . A10 . . A10 . . . A8 . . A10 . . B13 . . B14 . . B14 . . B13 . . . C6 . . . C6 . . . C6 . . . B8 . . . C8 . . . B3 . . . C6 . . . B7 . . . C8 . . B13 . . B11 . . . A8 . . . B3 . . . B3 . . . C5 . . . A6 . . . A6 . . A14

D11

Part No.

Ref. No.

7541906 . . . . . . . . 9 8 7541925 . . . . . . . . 1 10 7541929 . . . . . . 28 19 7542122 . . . . . . 22 16 9 14 7542127 . . . . . . 21 7542129 . . . . . . 20 7542301 . . . . . . . 6 7542303 . . . . . . 12 7542321 . . . . . . 27 7542324 . . . . . . . . 9 14 2 7542327 . . . . . . . 1 7542343 . . . . . . . 8 7542403 . . . . . . 19 1 22 7542404 . . . . . . 24 7542411 . . . . . . . 7 7542438 . . . . . . 20 7542439 . . . . . . . . 7 16 7542449 . . . . . . . . 5 17 7542459 . . . . . . 23 7542503 . . . . . . . . 1 30 7542507 . . . . . . . 1 7542602 . . . . . . 14 7542711 . . . . . . . 8 7542714 . . . . . . 10 7542810 . . . . . . 18 15 7543005 . . . . . . 12 7543203 . . . . . . 11 7546701 . . . . . . 21 7546702 . . . . . . 18 7546707 . . . . . . 22 7546904 . . . . . . 13 7547004 . . . . . . . 3 7547028 . . . . . . 10 7552603 . . . . . . 25 10 29 8 7552801 . . . . . . . 2 7552901 . . . . . . . . 5 14 6 2 7555701 . . . . . . 12 7555716 . . . . . . . 2 7555745 . . . . . . . 9

Grid No.

. . A11 . . . C3 . . . A6 . . . C9 . . . A6 . . . A7 . . . A6 . . . A7 . . A12 . . B11 . . . B2 . . . C7 . . A13 . . . B6 . . B14 . . A10 . . A14 . . B12 . . A13 . . . A8 . . A11 . . B13 . . . C6 . . . C6 . . A11 . . B13 . . B14 . . . C8 . . . B3 . . . C6 . . . B7 . . . B3 . . B14 . . . B6 . . B14 . . B13 . . . C8 . . . B7 . . . C2 . . . C8 . . B12 . . C10 . . C10 . . C10 . . B13 . . A12 . . B13 . . A11 . . . B3 . . B13 . . . C6 . . . C3 . . A11 . . . B6 . . . C4 . . . C6 . . . C6 . . A13 . . . C8

PART NUMBER INDEX XPLORER 300 W98CC28C

Part No. 7555748 7555749 7555764 7555770 7555784 7555788 7555792 7555796 7555806 7555815 7555823 7555827 7555828 7555859 7555878 7555883 7555898 7555911 7555919 7555931 7555932 7555935 7555954 7555990 7556004 7556076 7556401 7556804

Ref. No. ....... 2 ....... 2 ....... 1 ....... 9 . . . . . . 26 . . . . . . 14 . . . . . . 27 20 . . . . . . 11 . . . . . . 18 12 ....... 4 . . . . . . 24 . . . . . . 23 . . . . . . 19 ....... 4 ....... 9 ........2 29 ....... 8 . . . . . . 13 . . . . . . 28 . . . . . . 17 . . . . . . 24 . . . . . . 26 . . . . . . 14 ....... 1 . . . . . . 17 ....... 9 ....... 2 . . . . . . 10

Grid No.

. . . C5 . . . B6 . . . C8 . . . A8 . . . C6 . . . C2 . . . A6 . . . A7 . . . C8 . . A11 . . B13 . . . C2 . . A11 . . . C7 . . . C7 . . . A6 . . B12 . . . B3 . . B14 . . . C4 . . B14 . . . C7 . . . A7 . . . C5 . . . C5 . . A10 . . . C4 . . . B7 . . . C4 . . . C4 . . . C4

Part No.

Ref. No.

Grid No.

7558201 . . . . . . . 4 7558302 . . . . . . . 7 7558402 . . . . . . 17 15 26 3 7558403 . . . . . . 11 7571602 . . . . . . 11 7571611 . . . . . . . 5 7575202 . . . . . . 12 7621330 . . . . . . 19 7621336 . . . . . . 25 7621403 . . . . . . . 8 7621433 . . . . . . 21 7621460 . . . . . . . 7 7621462 . . . . . . 18 7661203 . . . . . . 14 7661205 . . . . . . 22 7661401 . . . . . . 19 29 7661402 . . . . . . 16 7661404 . . . . . . 13 7661632 . . . . . . . 7 7661633 . . . . . . 10 7661638 . . . . . . 18 30 7661645 . . . . . . 42 10 7661820 . . . . . . . 2 7661913 . . . . . . 10 7670009 . . . . . . 11

. . A12 . . . B2 . . A10 . . . B6 . . B14 . . . C6 . . A10 . . . C9 . . . C2 . . A11 . . A10 . . . C9 . . . A6 . . B14 . . . B1 . . B10 . . B13 . . . C7 . . . B7 . . . C7 . . . C2 . . . C8 . . B12 . . B12 . . . A6 . . . C5 . . . A6 . . . A7 . . . C7 . . . B5 . . . A7

D12

Part No.

Ref. No.

7670051 . . . . . . . 6 7670054 . . . . . . . 9 7670057 . . . . . . 38 9 7670060 . . . . . . . 8 7670080 . . . . . . 17 7670081 . . . . . . . 5 7670085 . . . . . . . 7 7670088 . . . . . . 15 7670091 . . . . . . . 4 7670096 . . . . . . 10 7670101 . . . . . . . 3 7710405 . . . . . . 30 7710433 . . . . . . 15 7710434 . . . . . . 20 7710448 . . . . . . 16 8360009-600 . . 33 5 4 8360026 . . . . . . 16 17 8360031-30 . . 20 8360031-38 . . . 24 8450003-1525 . 37 13 8450040-600 . . 30 11 8450042-600 . . 15 9914525 . . . . . . . 7 9914659 . . . . . . . 7

Grid No.

. . . C5 . . . C9 . . . A6 . . . A7 . . . B2 . . . B2 . . . C8 . . . A7 . . . A7 . . . B5 . . . A8 . . . B3 . . . C8 . . . C6 . . . C6 . . . C4 . . A11 . . A14 . . . B1 . . A14 . . . B1 . . B10 . . B10 . . A11 . . . B1 . . A11 . . A14 . . . B1 . . . C1 . . . C1

PRINTED IN THE USA

PARTS MANUAL PN 9914526 and MICROFICHE PN 9915239 8/98