Presentación Dl8000.pdf

DL8000 Preset

Remote Automation Solutions

New Preset Platform •

What is a preset? – A flow computer with additional layers of control – Packaged for hazardous areas – Rugged interface according with load rack conditions – Controller, Keyboard, Display for batching activity

+ Remote Automation Solutions

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Sequentia l Managem ent System

GALLONS Volume

Corrected to 60F

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Remote Automation Solutions

Preset Market Refining and Chemical Processing

Electronic Preset Blending Oxygenates

STRAINER

CHECK

Security Access

OVAL

SOLENOID

TEST

Additive Injection Panel

Additive Injection Air Elimination & Flow Conditioning

Remote Automation Solutions

Flow Control Valve Flowmeter

Current Preset Philosophy •

Single arm, dedicated presets, add sequential or ratio blending with additives.

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Lowest risk with residual effect of equipment failure minimized TAS

A

A Additives D Densitometer

P Pressure Sensor

OUTPUTS Pulse Per Unit Volume Trip Recipe Selections Component Combination Alarms Valve Control Ticket Printing Meter Proving Terminal Automation

INPUTS Permissives Additive Selection Recipe Selection Auto/Manual Alarm Reset Terminal Automation Temperature Probe Pressure Sensor Densitometer

P

D

From Product Pump

Strainer

T

M

Block Valve

T Temperature probe

Remote Automation Solutions

Meter: PD Coriolis Turbine

Control Valve

Key Design Considerations •

Customer up-time is critical. Peace of mind is vital. High reliability is important.

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Flexibility of design

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Single arm (Multiple Arm in Future)

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Up to 4 products, Up to 6 Additives

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Ability to handle up to 30 recipes

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Expand to different communications (Ethernet, Wireless, Serial)

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Standard programming language architecture (IEC)

Same platform used for pipeline metering station Remote Automation Solutions

Single Arm, Single Product Single Product Top Load Arm Position or Single Product Bottom Load One additive

Single Product Stre am I/O Count 1- APM 2-PI (Turbine Dual Pulse) 1-PI (Additives Injector) 1- Densitometer Input 1- AC-IO 1- AC Permissive Power 1 - Product Pump 1 - Product Select Valve 1 - Injector Pump ,1 - Injector Valve or 2- Arm Position 2- Control Valve 1 - RTD 1 - RS485 Modbus

Additive Pumps (ACO)

P-1

Flowmeter (1-PI)

Additive Select V-1 Valves (ACO)

Single Product Stre am

Arm Position (2-ACI

T

Pump (1-ACO)

Product Select Valve Strainer (1ACO)

Flowmeter (2-PI)

Remote Automation Solutions

T

Density Temperature (or Pressure) (1-RTD)

Valve (2-ACO)

Single Arm, Two products, Two Additives, Sequential Blending Two Products Top Load Arm Position or Two Products Bottom Load One additive

E-13

E-14

V-13

V-11

Additives

Three Product Streams Total Configuration AC_IO - 12 (2 Modules) 2 - Additive Control 4 - Product Control 2 - Main Valve Control 2 Arm Position or Second Additive APM - 4 (1 Modules) 1 - Dual Pulses Main Meter 1 - Injector Pulse 1 - Desitomiter RTD (1 Modules) I - Main, RS485 Modbus (2 Modules) 1 - Remote Monitoring(Modbus) Display connected to CPU

Product Streams Arm Position Indication 2 AC-IO

Valve (1-AC_IO) T

Pump (1-AC_IO)

T

Temperature Densitometer Valve Flowmeter Strainer (1-RTD) (or pressure) (2-AC_IO) (2-PI) (2-RS 485 Modbus)

Valve (1AC_IO) Pump (1-AC_IO)

Remote Automation Solutions

Single Arm, Three products, Three additives, Sequential Blending E-12

V-15

E-13

E-14

V-13

V-11

Three Stream Sequential Blend with 3 Additives Three Product Streams Total Configuration AC_IO - 18 (3 Modules) 6 - Additive Control 6 - Product Control 2 - Main Valve Control 2 Arm Position 2 - Permissives monitors APM - 6 (2 Modules) 2 - Dual Pulses Main Meter 3 - Injector Pulses 1 - Desitomiter 4 - RTD (1 Modules) I - Main, RS485 Modbus (2 Modules) 1 - Printer 1 - Remote Monitoring(Modbus) Display connected to CPU

Additives

Product Streams

Valve (1-AC_IO) Pump (1-AC_IO)

Valve (1-AC_IO) T

Pump (1-AC_IO)

T

Temperature Densitometer Valve Flowmeter Strainer (1-RTD) (or pressure) (2-AC_IO) (2-PI) (2-RS 485 Modbus)

Valve (1AC_IO) Pump (1-AC_IO)

Remote Automation Solutions

Single Arm, Three Products Three additives, Ratio Blending E-12

V-15

E-13

E-14

V-13

V-11

Three Stream Ratio Blending with 3 Additives Three Product Streams Total Configuration AC_IO - 18 (3 Modules) 6 - Additive Control 6 - Product Control 2 - Main Valve Control 2 - Permissives 2 - Arm Position APM - 8 (3 Modules) 6 - Dual Pulses Main Meter 3 - Injector Pulses 3 - Desitomiter RTD - 4 (2 Modules) I - Main, 3 - Product RS485 Modbus (1Modules) 1 - Remote Monitoring(Modbus) Display connected to CPU

Additives

Product Streams

T

Pump (1-AC_IO)

Valve (1-AC_IO) Flowmeter Temperature (1-RTD) (2-PI)

T

Valve (1-AC_IO)

Pump (1-AC_IO)

Flowmeter Temperature (1-RTD) (2-PI) Strainer T

Valve (1AC_IO)

Pump (1-AC_IO)

T

Flowmeter Temperature (1-RTD) (2-PI)

Remote Automation Solutions

Temperature Valve (1-RTD) (2-AC_IO)

Emerson Adopts a New Platform •

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The 800 platform is proven in many duties: –

Liquid flow computer; upstream, production and downstream

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Gas flow computer; natural and pure gases

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PLC; process, pipeline, utilities, etc.

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RTU

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The Preset is an application extension of the flow computer

The 800 platform is a low risk option –

Is field proven

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Thousands of units sold

Remote Automation Solutions

The 800 Platform •

Platform and hardware common with existing technology

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The 800 platform may be used plant-wide for many applications

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Network capability (Ethernet) makes plant-wide LAN based systems a possibility

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Upgrading without EPROM changes

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Expand the applications with standard Development Suite software

Remote Automation Solutions

Outstanding Functionality High performance CPU and real-time operating system Distributed architecture

Fast, accurate API flow calculations

Fill-in-the-blanks configuration Remote Automation Solutions

IEC61131-3 compliant programming Sophisticated valve control Flexible logic and sequencing control Broad communications capability

DL8000 Capabilities •

Configuration is Variable, full configuration is: – Meters – Up to 4 – Pulse Inputs – Up to 12 single, 6 dual, 2 Density – AC Input/Output up to 18 points – Up to 6 Additives – RTD Up to 4 inputs – Com Ports (RS232, RS485, Ethernet) up to 2 (plus 3 of CPU card) –

By reducing one capacity we can increase or add others – I/O is flexible

Remote Automation Solutions

Features •

Reliable and robust design –

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Packaging options –

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Explosion Proof DL6000 Enclosure

Communications flexibility –

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Extensive opto-isolation

RS232, RS-485 & Ethernet

Flexible, user friendly configuration –

Intuitive Windows based configuration software

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Extensive calculation library

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Scalable Remote Automation Solutions

Flexible Installation Options

Class 1 Division 1 Explosion Proof

Remote Automation Solutions

Class 1 Division 2 Future NEMA 4X

Standard Offering – Slot Allocations CPU 3 RTD 6 RTD 9 AC I/O

Hot swappable modules Modules self identifying Remote Automation Solutions

2 RS-232 5 APM 8 AC I/O

PSU 1 RS-485 4 APM 7 AC I/O

Standard Modules Available •

Pulse input (Two channel - Single Pulses or Advanced Pulse Module) or Pulse Output

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Analog input and output

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RTD input

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Discrete input and output (AC & DC)

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Communications (RS-232, RS-485, Modem, Ethernet)

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Relay output

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AC-I/O

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HART

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PSU (12 VDC, 24VDC, 120/240 VAC) Remote Automation Solutions

Highly Configurable •

ROCLINK Software –

Fill in the Blank Configuration

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Simple, easy to use

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Windows based

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Printing of Calibration Reports

Remote Automation Solutions

Highly Configurable •

DS 800 Development Suite –

Functional Block Diagram Programming

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Ladder Diagram Programming

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Structured Text Programming

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Function Sequence Tables (FST)

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ROConnect for OPC driver and Delta-V Integration

Remote Automation Solutions

Delta V Terminal System

Remote Automation Solutions

Secure Communications •

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With the Ethernet capability of the 800 platform, it is possible to effectively extend the company’s local area network (LAN) to the field. Ethernet is faster and less expensive than conventional communications methods. RS-485 & RS-232 options are included to meet varying requirements

Remote Automation Solutions

DL8000 Highlights •

Modular Construction –

Low Density IO

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Failed modules have less impact, easier to replace

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Hot swappable

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Isolated IO, Rugged environmental design

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Latest API standards

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Latest Tables

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Double Precision Floating Point Math

Expandable –

Expanded IO can reduce total cost per measurement

Remote Automation Solutions

Future Considerations •

Multiple arm control

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Class 1 Division II packaging to permit expansion using ROC827 Platform, Safe Area installation

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PetroCount protocol (Brooks)

Remote Automation Solutions

Emerson Process Management •

Terminal Management Solutions – PlantWeb, AMS

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Daniel – Liquid Turbine meters, Liquid Ultrasonic Meters, Valves, Compact Prover

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Emerson Tank Gauging Solutions – Saab-Rosemount tank level measuring systems

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Micro Motion – Coriolis meter, Solartron Densitometers

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Rosemount - Pressure transmitters, Temperature transmitters

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Remote Automation Solutions – Presets, Flow computers, RTU’s Remote Automation Solutions

SupportNet

Remote Automation Solutions

Summary •

Supports global standards – ISO, API etc.

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Network capability with Ethernet and standard Modbus

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The Next Generation Preset utilizes the 827 platform – Flexible packaging for hazardous and safe area options – Future Scalable using the ROC827 Concept – Reliable design and hardware configuration – Configurable using ROCLINK and DS800 Development Suite Remote Automation Solutions